(C.K.

PITHAWALA COLLEGE OF
ENGINEERING & TECHNOLOGY
SURAT)

A Report On-

MULTI PURPOSE PNEUMATIC CUTTING

PUNCHING & BENDING COMBINE MACHINE

Under subject of
DESIGN ENGINEERING – II B
B. E. III, Semester – VI

Mechanical Engineering

Submitted by:
Group:
Sr Name of student Enrolment No.

1. Gamit Diaman Devendrabhai 190093119005

2. Gamit Sahel Mukeshbhai 190093119006
3. Shah Dhruvil Daxeshbhai 190093119024
4. Joshi Chintan Abhishekbhai 190090119035
5. Vagh Naitik Jitendrabhai 190093119045

MR. CHINTAN R. PATEL

(Faculty Guide)

Dr. KALPESH D. MANIYA

(Head of the Department)

Academic year
(2020-2021)
 INDEX

TITLE

1 INTRODUCTION
2 AEIOU SUMMARY
3 EMPATHY MAPPING CANVAS
4 IDEATION CANVAS
5 PRODUCT DEVELOPMENT CANVAS
6 LEARNING NEED MATRIX
7 PROJECT DESIGN
8 BASIC COMPONENTS
9 COST TABLE
10 FUTURE SCOPE
 1. INTRODUCTION

Sheet metal is simply a metal formed into thin and flat pieces. It is one of the
fundamental forms used in metal working and can be cut and bent into a variety of different
shapes. Countless everyday objects are constructed of the material. Thicknesses can vary
significantly, although extremely thin thicknesses are considered foil or leaf, and pieces thicker
than 6 mm (0.25 inch) are considered plate but maximum 3 mm thicker pieces can be cut.
Sheet metal also has applications in car bodies, airplane wings, medical tables, roofs for
buildings (Architectural) and many other things. Sheet metal of iron and other materials with
high magnetic permeability, also known as laminated steel cores, has applications in
transformers and electric machines. There are three primary procedures in Layout. They are
Parallel, Radial, and Triangulation. The major aim of experiment is to design and development
of multipurpose pneumatic sheet fabrication process like, cutting, bending and punching.
 2. AEIOU SUMMARY

 Activities
 Environment
 Interactions
 Object
 Users
 Activities

 Activities
1) Machine setup
2) Sheet load on machine
3) Cutting operation
4) Punching operation
5) Bending operation

 Environment
1) Clean the research area

 Interactions

1) Interaction with worker

2) Internal conversation between supervisor and workers

 Object
1) Cutting tool
2) Punching tool
3) Sheet metal
4) Double acting cylinder
5) Pressure gauge

 Users
1) Workers
2) Supervisor
3) Manager
4) Inspection manager
 3.EMPATHY MAPPING

 User
 Stakeholders
 Activities
 Story Boarding
1. Happy story
2. Sad story
3. Happy story
4. Sad story

 User
1. Workers
2. Supervisor
3. Inspection engineer
4. Manager

 Stakeholders
1. Sheet cutting industries
2. Punching industries
3. Boiler industries

 Activities

1. Machine setup
2. Sheet load on machine
3. Cutting operation
4. inspection Manager
 Story Boarding

 Happy story:

After visit we research about this problem we find the solution. The
pneumatic cylinder arrange in the cutting machine and consist cutting tool,
bending tool & punching tool etc. And make the design. These solutions say
to workers. Hence workers are happy.

 Sad story:

We go to the GIDC area in sheet cutting industries there we meet their

workers and discuss about the operation and working etc. and their one
worker kishorbhai take sheet and go for punching other section and
kishorbhai say this problem and he was sad.

 Happy story:
He gives good compliments of our solution. We are so happy
for manager compliments of our solution.

 Sad story:

He said sometime I can’t achieve my production target because of

material handling for different operations.
 4. IDEATION CANVAS
 People
 Activities
 Situation/Context/Location
 Props/Possible Solutions

 People
1. Students
2. Workers
3. Supervisor
4. Inspection engineer
5. Manager

 Activities

1. Machine setup
2. Sheet load on machine
3. Cutting operation
4. Punching operation
5. Production of desired components
6. inspection

 Situation/Context/Location
1. Automobile industries
2. Sheet cutting industries
3. Punching industries
4. Boiler industries
5. Tools industries

 Props/Possible Solutions

 Problem
1. Time consuming
2. Individual operation

 Solution
1. Cutting, bending & punching operation on single machine.
 5. PRODUCT DEVELOPMENT CANVAS

 Purpose
 People
 Product Expenence
 Product Function
 Product Features
 Components
 Customer Revalidation
 Reject/Redesign/Retain
 Purpose
1. Combined operation
2. Less time
3. High accuracy

 People
1. Students
2. Workers
3. Supervisor
4. Inspection engineer
5. Manager
 Product Function
1. Cutting operation
2. Punching operation
3. Bending operation

 Product Features

1. Sustainable
2. Less time
3. Low costly
 Components
1. Cutting Tool
2. Punching Tool
3. Sheet Metal
4. Double Acting Cylinder
5. Bending Tool
6. Pressure gauge
 6. LEARNING NEED MATRIX

 Purpose/Product concept
 Tools/Methods/Theories/Application process
 Application standards and Design specification /Principle & Experiments
 Software / Simulation / Skill /Mathematical Requirement
 Component materials criteria (Exploration - varieties
/ Testing Requirements)

 Purpose/Product concept
1.Pneumatic cutting, punching & bending machine

 Tools/Methods/Theories/Application process

 Stage-1
1. Research about combined operation
2. Check the design cutting machine
 Stage-11
1. Tools arrangement
2. Flexibility arrangement
3. Computer graphics

 Application standards and Design Specification /Principle

&Experiments
 Stage-1
1. Flexible manufacturing principle fixing principle

 Stage-11
1. Design specification
2. Tools standard
3. ASME standard

 Software / Simulation / Skill /Mathematical Requirement

 Stage-1
1. 2D modeling
2. Image processing

 Stage-11
1. 2D modeling
2. Image processing
 Component materials criteria (Exploration-
varieties/Testing Requirements)
 Stage-1
1. List of material
2. Avaibility of material in market

 Stage-2
1. Material testing as per application
2. Cost comparision
7. PROJECT DESIGN
 8 BASIC COMPONENTS

1) DOUBLE ACTING CYLINDER:-

The pneumatic cylinder is a
device that has been mechanically engineered to produce force (in linear
motion) from compressed gas. they are also known as air cylinders. the air
cylinders come in various appearances and sizes and are meant to perform
different functions depending on the rising needs of the market

2) SOLENOID VALVE:-
The magnetic field exerts a force
on the plunger. as a result, the plunger is pulled toward the center of the coil
so that the orifice opens. this is the basic principle that is used to open and
close solenoid valves. A solenoid valve is an electromechanical actuated valve
to control the flow of liquids and gases.in this project solenoid valve will to
control air flow and maintain the air pressure. Solenoid valves are the most
frequently used control elements in fluidics.
 3) CUTTING BLADE, PUNCHING TOOL, BENDING TOOL

1) CUTTING TOOL 2) BENDING TOOL 3) PUNCHING TOOL

4) CONNECTING ROD:-
Usually connecting rod is used to connect
to two mechanical component to transmit the power or motion. In this
project we used the connecting rod to connect the shear cutter with
piston rod. This connecting rod is removable and have light weight

5) SLIDER:-
In this project the slider is used to move the piston-
cylinder one end to another end. The slider is supported by the four pillar of
cast iron. The slider can be lock and unlock. The Piston cylinder is joined with
this slider, by nut & bolt.

6) AIR COMPRESSOR:-
 An air compressor is a device that converts power
(using an electric motor) into potential energy stored in pressurized air.

Voltage 230V
Power 1.5KW
Pressure 8 Bar
Tank capacity 24 liter
 9.COSTING
SR.N COST OF
PART LIST
O. PART

01 1464 Rs(36.6kg)
Raw material (CI rods) scrap value:- 40Rs/kg

02 Welding Electrode (5Rs/piece) 100 Rs

03 Amery Paper 40 Rs

04 140 Rs
Cutter (4 piece)

05 Slider channel (2 piece of 4 ft. ) 360 Rs

06 Slider wheel (7Rs/ piece) 84 Rs(12 piece)

07 Nut & Bolt (size 6 mm diameter) 18 piece 115Rs

08 Wooden table (10 ft.) 400 Rs

09 Cutting Blade (HSS) 2400 Rs

10 CI angle +(30 mm cross section) 4 piece 230 Rs+130

11 Nut & bolt (10 piece) 60 Rs

12 CI plate (5 mm thick & 3 ft.) 230 Rs

13 Solenoid Valve 430 Rs

14 Piston-cylinder assembly(size 80 X 125 mm) 2040 Rs

15 Pipe (6X8) 125 Rs

16 Port plug (5 piece) 150 Rs

17 TOTAL COST 8500 Rs

 10 FUTURE SCOPE:-

1) This multipurpose pneumatic device operated by compressed air, It can be make

the same design of hydraulically operated which can produce more force (in ton).
So, that it can fulfill the limitation of pneumatically operated device.

2) The slider mechanism can be converted into chain slider mechanism or bearing
slider mechanism.