Jumo Logoscreen
Jumo Logoscreen
B 706581.0
Operating Manual
2014-05-22/00504660
Menu structure of the paperless recorder
v Chapter 4 "Visualization"
The device software can be checked in the menu Device manager Device info Ver-
sion SW version.
Contents
1 Introduction 9
1.1 Preface ........................................................................................................ 9
1.2 Arrangement of the Documentation ...................................................... 10
1.3 Typographical Conventions .................................................................... 12
2 Instrument Description 15
2.1 Displays and Controls ............................................................................. 17
2.2 Analog Inputs ........................................................................................... 20
2.3 Binary Inputs/Outputs ............................................................................. 21
2.4 Relay Outputs ........................................................................................... 22
2.5 Counter/Integrators ................................................................................. 22
2.5.1 Counter ...................................................................................................... 23
2.5.2 Integrators .................................................................................................. 23
2.5.3 Operating time counter .............................................................................. 24
2.5.4 High-speed counters ................................................................................. 24
2.5.5 Flow rate quantity ...................................................................................... 24
2.5.6 Recording period of the counts ................................................................. 25
2.5.7 Reset counters ........................................................................................... 26
2.5.8 Response to setting the time ..................................................................... 26
2.5.9 Response to instrument reconfiguration .................................................... 27
2.5.10 Response to reconfiguration of the counters on the instrument ............... 27
2.5.11 Response to reconfiguration of counters with setup program .................. 27
2.6 Math/Logic Module .................................................................................. 28
2.7 Binary Signals ........................................................................................... 31
2.8 Operating Modes ..................................................................................... 35
2.8.1 Normal, Timed, and Event Mode ............................................................... 35
2.8.2 Eco mode ................................................................................................... 36
2.9 Data Storage ............................................................................................ 38
2.10 Reading out Data ..................................................................................... 40
2.11 Archiving and Evaluating Data ................................................................ 41
3 Operating Principle 43
3.1 Operating Principle and Graphic Elements ........................................... 43
3.2 Operating Example .................................................................................. 48
Contents
3.3 Group and Plant Management (Batches) ............................................... 50
4 Visualization 53
4.1 Activating the Operator Level ................................................................. 53
4.2 Overview of Header Lines ....................................................................... 54
4.3 Curve Presentation .................................................................................. 55
4.3.1 Vertical presentation .................................................................................. 55
4.3.2 Horizontal presentation .............................................................................. 56
4.4 Bar Graph Presentation ........................................................................... 57
4.5 Text Picture Presentation ........................................................................ 58
4.6 Process Image Presentation ................................................................... 59
4.7 Binary diagram presentation .................................................................. 59
4.7.1 Vertical presentation .................................................................................. 60
4.7.2 Horizontal presentation .............................................................................. 60
4.8 Reports ..................................................................................................... 61
4.9 Batches/Plants ......................................................................................... 62
4.9.1 Current Batches ......................................................................................... 62
4.9.2 Completed Batches ................................................................................... 64
4.9.3 Batch Control with Barcode Reader .......................................................... 65
4.10 Counters and Integrators ........................................................................ 68
4.11 Comment Entry ........................................................................................ 69
7 Memory Manager 79
8 Device Manager 83
Contents
8.1 Close Device Manager ............................................................................ 84
8.2 Log-in and Log-out .................................................................................. 84
8.3 Device information ................................................................................... 86
8.4 Device Audit Trail ..................................................................................... 91
8.5 Configuration ............................................................................................ 92
8.6 Parameterization ...................................................................................... 92
8.7 Service ...................................................................................................... 93
9 Parameterization 95
9.1 Fine calibration ......................................................................................... 96
9.2 Counters/integrators ............................................................................... 98
9.3 Date and time ........................................................................................... 98
9.4 Batches/plants ......................................................................................... 99
29 Appendix 211
29.1 Bar code ................................................................................................. 211
29.1.1 Batch control ........................................................................................... 211
29.1.2 Batch texts ............................................................................................... 212
30 Index 215
1 Introduction
1.1 Preface
B
Please read this manual before commissioning the instrument. Keep the
instructions in a place which is accessible to all users at all times.
Please assist us in improving these instructions where necessary.
E
When returning modules, assemblies or components, the
regulations of EN 61340-5-1 and EN 61340-5-2 “Protection of
electronic devices from electrostatic phenomena” must be
observed. Use only the appropriate ESD packaging for transport.
Please note that we cannot accept any liability for damage caused
by ESD.
ESD = Electro Static Discharge
9
1 Introduction
1.2 Arrangement of the Documentation
The documentation for this instrument is addressed to equipment
manufacturers (OEMs) and users with appropriate technical expertise. It
consists of the following parts:
10
1 Introduction
B 706581.4(.1) Installation instructions
The installation instructions describe the installation of the recorder and the
connection of the supply and signal cables. The instructions also contain a list
of the technical data.
B 706581.4 Installation instructions for recorder with zinc die-cast panel
B 706581.4.1 Installation instructions for recorder with stainless steel panel
Internet
11
1 Introduction
1.3 Typographical Conventions
Warning signs
The signs for Danger and Caution are used in this manual under the following
conditions:
Danger
Warning
A This symbol is used when there may be damage to equipment or data if the
instructions are ignored or not followed correctly!
Warning
Note signs
H
Note
This symbol is used when your special attention is drawn to a remark.
Reference
Action instruction
This symbol indicates that an action to be performed is described.
h
The individual steps are marked by this asterisk, e.g.
h Rotate control knob
h Press control knob
12
1 Introduction
Presentation modes
Screen texts
Texts that are displayed in the setup program are indicated by italic script.
Program
manager
Menu items
Edit
Menu items in the setup and instrument software referred to in this operating
Device data
manual are shown in italics. Menu name, menu item and submenu item are
separated from each other by “”.
13
1 Introduction
14
2 Instrument Description
JUMO LOGOSCREEN nt
1x RS232/RS485
1x RS232 (barcode reader)
option
Inputs via interface 1x PROFIBUS-DP
additionally
up to 54 analog inputs and
up to 54 binary inputs Meas. data memory
internal memory
256 Mbytes
external memory
Relay outputs CompactFlash card and
USB memory stick
1 relay (standard)
additionally
6 relays (option)
Internal channels
18x math channels
15
2 Instrument Description
Device
features
Ex label
II 2G Ex px IIC
II 2D Ex px IIIC IP65
16
2 Instrument Description
2.1 Displays and Controls
Recorder with
zinc die-cast
Power LED (green)
panel
is on continuously as soon as power is applied.
Cover
for the CompactFlash® slot1
and the setup plug connection
Control knob
The control knob is used to configure and operate the
paperless recorder. It can be rotated in both clockwise
and anti-clockwise directions, and pressed.
17
2 Instrument Description
Recorder with
zinc die-cast Header Status & Numerical
panel title bar measurement display
Visualization window
(diagram)
USB host
for data exchange USB device
(measurement data, for communication with the
configuration data, setup program or PCC
user lists) between the Ejector for the CompactFlash
recorder and the PC memory card
CompactFlash slot Signal LED
for data exchange Light is on during access to the
(measurement data, configuration CompactFlash memory card.
data, user lists) between the
recorder and the PC
18
2 Instrument Description
Recorder with
stainless steel Power LED (green)
panel is on continuously as soon as power is applied.
Touchpad
The touchpad is used to configure and operate the
recorder. A circular motion with a finger at the outer
edge has the same effect as the turning of the con-
trol knob. Tapping the middle of the touchpad has
the same effect as when the control knob is pressed.
All descriptions of the control knob in this operating manual also apply to the
touchpad.
A For recorders with a stainless steel panel (extra code 444) the
CompactFlash memory card is not available as external memory.
The measured data can be saved through one of the interfaces or
through a USB flash drive (on the rear side).
No interfaces at the front panel are available.
The installation instructions from B 706581.4.1 are to be heeded
and complied with.
19
2 Instrument Description
2.2 Analog Inputs
Internal The paperless recorder can be equipped with 0 to 18 analog inputs. During
analog inputs configuration, they are designated Analog input 1 — 18.
There are two ways of finding out the exact number of analog inputs that have
been integrated:
- Check the type code on the nameplate against the type designation. Please
refer to the Installation Instructions B 706581.4 for an explanation of the
nameplate and type designation.
- Read the information on the instrument, in the menu Device manager
Device info Hardw.
In addition to the internal analog inputs, external analog inputs can also be
connected to the recorder.
External External analog inputs can be connected to the recorder via three different
analog inputs interfaces. When configuring the external analog inputs, these are designated
External analog input 1 — 54.
Serial interface RS232/RS485 (Modbus)
The measured values of the external inputs can be transmitted to the recorder
via these two serial interfaces. The paperless recorder can be operated either
as a Modbus slave or as a Modbus master.
Further information on using the serial interface can be found in the Interface
Description B 706581.2.0.
Ethernet interface
Further information on using the serial interface can be found in the Interface
Description B 706581.2.0.
PROFIBUS-DP
This requires the extra code PROFIBUS-DP interface.
Further information on using the PROFIBUS-DP interface can be found in the
Interface Description B 706581.2.3.
20
2 Instrument Description
2.3 Binary Inputs/Outputs
Internal The recorder can be equipped with 0, 8, 16 or 24 binary inputs/outputs. During
binary inputs/ configuration, they are designated Binary input/output 1 — 24. The function
outputs (input or output) can be configured.
There are two ways of finding out the exact number of binary inputs/outputs
that have been implemented:
- Check the type code on the nameplate against the type designation. Please
refer to the Installation Instructions B 706581.4 for an explanation of the
nameplate and type designation.
- Read the information on the instrument, in the menu Device manager
Device info Hardw.
In addition to the internal binary inputs/outputs, external binary inputs can also
be connected to the recorder.
External External binary inputs can be connected to the recorder via three different
binary inputs interfaces. When configuring the external binary inputs, they are designated
External binary input 1 — 54.
Serial interface RS232/RS485 (Modbus)
The states of the external inputs can be transmitted to the recorder via these
two interfaces. The paperless recorder can be operated either as a Modbus
slave or as a Modbus master.
Further information on using the serial interface can be found in the Interface
Description B 706581.2.0.
Ethernet interface
Further information on using the serial interface can be found in the Interface
Description B 706581.2.0.
PROFIBUS-DP
This requires the extra code PROFIBUS-DP interface.
Further information on using the PROFIBUS-DP interface can be found in the
Interface Description B 706581.2.3.
21
2 Instrument Description
2.4 Relay Outputs
A maximum of 7 relays (1 as standard, 6 as an extra) is available to signal, for
instance, alarms or limit infringements. The action can be configured as break
(SPST-NC) or make (SPST-NO) contact.
There are two ways of finding out whether the 6 additional relays are available:
- Check the type code on the nameplate against the type designation. Please
refer to the Installation Instructions B 706581.4 for an explanation of the
nameplate and type designation.
- Read the information on the instrument, in the menu Device manager
Device info Hardw.
2.5 Counter/Integrators
These are not electrical measurement inputs (hardware), but channels which
are calculated by the paperless recorder (software).
The terms counter and integrators encompass the following elements:
- Counter
- Integrators
- Operating time counter
- High-speed counter (hardware counter)
- Flow rate quantity
22
2 Instrument Description
2.5.1 Counter
Weighting Counted pulses are weighted by multiplying them by a factor. A down counter
can be implemented by entering a negative weighting
(e.g. weighting factor -1).
2.5.2 Integrators
Minimum size Entering a threshold (amount of the threshold value) has the effect that
of the input integration takes place only when the value has been exceeded. No
signal integration will occur on falling below this value. The advantage of integration
with a threshold value larger than 0 is that possible noise from a transducer
can be suppressed in this way.
23
2 Instrument Description
2.5.3 Operating time counter
The operating time counter will count how long a selected binary input or one
of the binary signals is closed. The time can be displayed in sec, min, hr and
days.
Counter inputs The first two binary inputs of each module (B1, B2, B9, B10, B17, B18) can be
counted. Binary inputs are available if the module is fitted with 3 analog inputs
and 8 binary inputs.
Weighting Counted pulses can be weighted (by multiplying them by a factor). A down
counter can be implemented by entering a negative weighting (e.g. weighting
factor -1).
Counter inputs The first two binary inputs of each module (high-speed counters B1, B2, B9,
B10, B17, B18) can be used to measure the flow rate quantity (pulse counting).
Binary inputs are available if the module is fitted with 3 analog inputs and 8
binary inputs.
Weighting Counting pulses can be weighted (by multiplying them by a factor). A down
counter can be implemented by entering a negative weighting (e.g. weighting
factor -1).
24
2 Instrument Description
2.5.6 Recording period of the counts
For all counters, integrators, operating time counters, and high-speed
counters, the counters are concluded and the counter states are stored and
restarted after an adjustable amount of time (recording time period). The
counter states of the most recently completed recording period can be
numerically displayed.
The following counter/integrator types are possible:
- Periodic
In addition, the time period (from 1 min to 12 hrs)must be selected in the
parameter Configuration Counters/Integrators General settings
Period.
- External
In this case, the counter/integrator is updated only when the selected
control signal is active (e.g. binary input is closed). When the control signal
is deactivated (e.g. binary input is opened), the counter/integrator value is
saved and reset to 0.
- Daily
- Weekly
- Monthly
- Yearly
- Total
- Daily (start — end)
In addition, the time period must be selected through the two parameters
Configuration Counters/Integrators General settings Start and
Configuration Counters/Integrators General settings End. The
counter/integrator will then only be updated from the start time. When the
end time has been reached, the counter/integrator value is saved and then
reset to 0.
25
2 Instrument Description
2.5.7 Reset counters
Periodic reset There is a recording time period for each counter, integrator, operating time
counter and high-speed counter. At the end of this period, the current data
(value and time) are saved and the value reset to 0. Then the next time period
is recorded.
The overall and annual counters/integrators are an exception. These are saved
whenever any count/integration has been completed, but not reset to 0. This
means that they can be evaluated in the evaluation software PCA3000 as well.
External reset A control signal can be configured for all counters, integrators, operating time
counters and high-speed counters. The signal generates a reset of the counter
states to 0 without previous values being saved. The period for the summation
will be restarted at this point. This means that after the test run of an
installation, for instance, the recording can be freshly started; the test run
values that are not required are eliminated.
v Chapter 21.1 "General Setting"
v Chapter 21.3 "Input Signal … Decimal Place"
Reset from The parameterization menu makes it possible to set counter states to a
control knob specific value. The preconditions is that a user is logged in to the device.
When the value is entered after editing, a message with the new and the old
count value is entered in the event list.
The time period for the counter/integrator summation will not be restarted. The
previous counter/integrator values will also not be saved.
In this way, the recording can be freshly started for individual counters/
integrators, e.g. after the test run of an installation; the test run values that are
not required will be eliminated in the process.
26
2 Instrument Description
2.5.9 Response to instrument reconfiguration
When the instrument is reconfigured, the current counter/integrator recording
periods remain unaffected. The counter/integrator values will not be reset to 0
and the recording period will not be restarted.
27
2 Instrument Description
2.6 Math/Logic Module
The math and logic module is available as an extra. Like the counters/
integrators, the math and logic module are channels that are not available as
hardware but are calculated by the instrument software.
Math module The math module provides 18 measurement inputs for calculating new
“virtual” channels.
For the calculated channels, separate math channels are provided in addition
to the internal analog inputs. In configuration, you have to activate the required
math channel in the group configuration and thus assign it to a group.
Configuration ➔ Group x ➔ Analog channels ➔ Channel x = Math x
Setupprogram How a math channel is formed is determined through the setup program.
As variables for the formulae, the following may be available:
- Analog inputs
- Binary inputs
- Counters/integrators
- Alarms
- Errors
If counter/integrator values are used for calculation, then please note that their
accuracy is reduced, since, in this case, two different data formats will have to
be used for calculation. Counters/integrators are calculated in double-float
format (8 bytes per value), whereas the math module employs a single-float
format (4 bytes per value) according to the IEEE 754 standard. Nevertheless, it
is possible to include these values in the math module.
28
2 Instrument Description
The following fixed functions are available:
- difference
- ratio
- relative humidity
- moving average
For the moving average, the reference channel has to be entered (in most
cases, the analog input) and the time (in minutes). They will be used to
calculate the moving average.
The following operators and functions are available for formulas: +, -, *, /, (, ),
SQRT(), MIN(), MAX(), SIN(), COS(), TAN(), **, EXP(),
ABS(), INT(), FRC(), LOG(), LN().
On going above or falling below the scalable values, the math channel is
treated as for “out-of-range”.
Formulas are entered in the PC, in the setup program. It is not possible to edit
math formulas on the instrument.
29
2 Instrument Description
Following are some of the variables available for formulas:
- Binary inputs
- Logic channels
- Alarms
- Errors
These functions can be used for formulas:
- ! (NOT)
- & (AND)
- | (OR)
- ^ (XOR)
- / (rising edge)
- \ (falling edge)
- ( (open bracket)
- ) (close bracket)
30
2 Instrument Description
2.7 Binary Signals
Binary signals are used by the recorder, forexample to
- operate a relay,
- activate the Event operating mode,
- start external reports and
- start batch reports.
Binary signals are made visible as binary traces or switch symbols and can be
used as a basis for counters. The binary inputs (internal and external) are
binary signals.
Binary I/O The switching states of the internal binary inputs/outputs are indicated by the
binary signals. Depending on the instrument hardware level, 0, 8, 16 or 24
binary inputs/outputs are available.
v Chapter 14 "Configuration - Binary Inputs/Outputs"
Binary I/O alarm If the alarm configuration of an internal binary input/output is active, the
switching state is indicated through the corresponding binary signal.
v Chapter 14.2 "Alarm Configuration"
Relays The switching states of the internal relays (1 or 7) are indicated by the binary
signals.
Limits (limit The result of the limit monitoring (limit 1 — 9) is indicated through the binary
monitoring) signals.
v Chapter 20 "Configuration - Limit Monitoring"
Limit alarms If the alarm configuration of a limit monitoring is active, the alarm is indicated
through the corresponding binary signal.
v Chapter 20.2 "Alarm Configuration"
Logic With the binary signals the results of the logical operations (logic 1 to 18) are
rendered.
The math and logic module are available as extra codes. A configuration of the
module is only possible with the setup program.
Logic alarms If the alarm configuration in the logic module is active then the alarm is ren-
dered through the corresponding binary signal.
Batch The binary signals are used to indicate whether the corresponding batch
report for plant 1 — 3 is active, i.e. whether a batch report is currently being
run.
31
2 Instrument Description
Ext. binary input Binary signals are used to indicate the switching states of the external binary
inputs. Up to 54 external binary inputs are available.
v Chapter 17 "Configuration - External Binary Inputs"
Alarms, ext. If the alarm configuration of an external binary input is active, the switching
binary input state is indicated through the corresponding binary signal.
v Chapter 17.2 "Alarm Configuration"
Alarms, analog The alarm monitoring states of the internal analog inputs are indicated by the
inputs binary signals. Depending on the instrument hardware level, up to 18 internal
analog inputs are available. There are two binary alarm signals for each analog
input.
v Chapter 13 "Configuration - Analog Inputs"
Math If the alarm configuration in the math module is active then the alarm is ren-
alarms dered through the corresponding binary signal.
Alarms, The alarm monitoring states of the counters/integrators are indicated by the
counters/integr. binary signals. 27 counters/integrators are available. There are two binary
alarm signals for each counter/integrator.
Group alarms The binary signals are used to indicate whether an infringement of the
tolerance band is present within a group, or whether there is an alarm for an
analog or binary channel. The individual channel alarms are OR-linked.
Infringement of tolerance band, group 1 — 9
There are two binary signals for each group:
- Alarm1 TL Group 1 — 9 = positive tolerance band infringement on a
channel and
- Alarm2 TL Group 1 — 9 = negative tolerance band infringement on a
channel and
v Chapter 18.2 "Analog Channels"
Alarm group 1 — 9
There is a binary signal for each group:
- Alarm Group 1 — 9 = alarm for an analog or binary channel in the
corresponding group.
v Chapter 13.4 "Alarm configuration"
Alarms, ext. The alarm monitoring states of the external analog inputs are indicated by the
Analoginputs binary signals. 54 external analog inputs are available. There are two binary
alarm signals for each external analog input.
v Chapter 13 "Configuration - Analog Inputs"
32
2 Instrument Description
Collective alarm The term "Collective alarm" encompasses the following listed signals:
Signal Description
Device alarm The signal is formed from an OR link of all alarm
configurations (e.g. alarm configuration of analog inputs and
binary inputs and outputs) and the PROFIBUS
communication error signal.
Mem.al. The signal is activated when the device-internal memory
Read CF space available for data readout via CF card has fallen below
the selected threshold value.
v Chapter 2.10 "Reading out Data"
(Mem.al. = memory alarm)
CF card full The signal is activated when the memory space of a CF card
that has been inserted (external memory) has fallen below the
selected threshold value.
v Chapter 2.10 "Reading out Data"
Mem.al. The signal is activated when the device-internal memory
interface space available for data readout via interface has fallen
below the selected threshold value.
v Chapter 2.10 "Reading out Data"
(Mem.al. = memory alarm)
Login The signal is activated as soon as a user is logged in to
instrument.
v Chapter 8.2 "Log-in and Log-out"
Error The signal “Error” (also referred to as system error) is
activated when:
- the CF card is faulty or full,
- the device battery is empty,
- the internal memory is faulty or
- a p.c.b in the device has not been calibrated.
Reserve 1 Currently not used.
Fieldbus The signal is activated when an error occurs during
error communication via PROFIBUS.
Reserve 2 Currently not used.
CF card The signal is activated when a CF card is inserted in the
inserted instrument.
CF card The signal is activated when a CF card is removed from the
removed instrument.
33
2 Instrument Description
Signal Description
Slave timeout The signal is activated when timeout monitoring of the
COM1 RS232/RS485 interface is active and no Modbus slave com-
munication takes place.
v Chapter 22.2 "RS232/RS485"
v See "Activate replacement value" on Page 122.
v See "Activate replacement value" on Page 126.
Slave TO Inverse behavior of the "Slave timeout COM1" signal.
COM1 inv.
Slave timeout The signal is activated when timeout monitoring of the
COM2 "RS232 for barcode readers" interface is active and no Mod-
bus slave communication takes place.
v Chapter 22.3 "RS232 for Barcode Reader"
v See "Activate replacement value" on Page 122.
v See "Activate replacement value" on Page 126.
Slave TO Inverse behavior of the "Slave timeout COM2" signal.
COM1 inv.
Slave timeout The signal is activated when timeout monitoring of the Ether-
TCP net interface is active and no Modbus slave communication
takes place.
v Chapter 22.4 "Modbus/TCP"
v See "Activate replacement value" on Page 122.
v See "Activate replacement value" on Page 126.
Slave TO Inverse behavior of the "Slave timeout TCP" signal.
TCP inv.
Math With the binary signals the results of the math operations are rendered. If the
result of the math (analog value) = 0 then the corresponding binary signal is
also "0". The leaving the configured math range limits is also rated as "0".
The math and logic module are available as extra codes. A configuration of the
module is only possible with the setup program.
34
2 Instrument Description
2.8 Operating Modes
Stored value The "Stored value" parameter determines what is stored: average, minimum,
maximum or momentary value between two storage cycles, or the peak value
(envelope). With the "Peak value setting, the minimum and maximum value of
the last storage cycle will be saved.
Another option for the stored value is "Eco mode". This is a special storage
possibility, which is described separately in Chapter 2.8.2.
Storage cycle The "Storage cycle" parameter determines the interval between two stored
values. The diagram speed corresponds to the storage cycle, which means
that with a storage cycle of 5sec, for example, the stored value is entered in
the diagram every 5sec.
Normal If the instrument is not in timed or event mode, normal operation is active.
operation
Timed mode For timed mode, a period of time can be defined (up to 24 hrs) within which a
specific stored value and a specific storage cycle are active.
Event mode Event mode is activated by a control signal that is assigned to an event or
alarm. Event mode can be used, for example, to shorten the storage cycle
when an alarm is present.
Priority The respective priorities of the operating modes are allocated as follows:
Operating mode Priority
Normal Low
operation
Timed mode Medium
Event mode High
35
2 Instrument Description
Active The active operating mode is shown in the diagram by different symbols
operating mode behind the current display for the diagram speed:
Operating mode Symbol
Normal
operation
Timed mode
Event mode
t1 t1
36
2 Instrument Description
If the measurements go outside the tolerance band, and the new
measurement, which is outside the tolerance band, is present for at least the
duration of the storage cycle that was set in the active operating mode, then it
is acquired and stored and a new tolerance band is applied.
t2
t3
t6
t5
t1
t4
37
2 Instrument Description
2.9 Data Storage
Operating
principle
A/D 2 External
CPU Internal 20 CompactFlash
A/D 1 kB 20 20
(SRAM) memory 20 20 kB memory card
kB kB kB
Analog inputs
Data recording Measurements are acquired continuously in a 125msec sampling cycle. Based
on these measurements, reports are compiled and limits checked. The
measurements are transferred to the main memory of the instrument,
according to the programmable storage cycle and stored value (maximum,
minimum, average, Min&Max, momentary value or economy mode).
The paperless recorder saves the data according to groups, and the input can
be assigned to several groups (up to 9).
Main memory The data stored in the SRAM are regularly copied to the internal memory in
(SRAM) 20 kbyte blocks.
Internal When a block in main memory has been filled, it is copied to the internal
memory memory. Internal memory has a capacity of max 256 Mbytes. Every write
action is monitored, so that any errors in saving data can be immediately
identified. The instrument monitors the capacity of the internal memory and
activates one of the “memory alarm” signals when the capacity has fallen
below the configurable residual capacity level. These signals can be used,
forinstance, to operate the alarm relay.
This is written to as a ring memory, i.e. when the memory is full, the oldest data
will automatically be overwritten by new data.
The data from the internal memory can be shown as a history presentation on
the recorder. The size of the history memory can be configured.
38
2 Instrument Description
Data security The data are stored in coded form in a proprietary format. This ensures a high
level of data security. If the CompactFlash card is removed from the
instrument, no data will be lost immediately, as these data are still stored in the
internal memory. A loss of data will only occur if, after the CompactFlash card
has been removed, internal memory is completely rewritten as well, and no
data have been read out through the interface.
If the paperless recorder is disconnected from the supply, then:
- RAM and clock time are buffered by a lithium battery (ex-factory) for at least
10 years, with a storage capacitor for at least 2 days (ambient
temperature
-40 to +45°C),
- Measurement and configuration data in the backup memory will not be lost.
Storage cycle Different storage cycles, ranging from 125msec to 32000sec can be
configured for normal, event and timed mode under “Configuration”.
The storage cycle determines the time intervals at which the measurements
are stored.
Stored value Under this parameter, separate configurations are made for normal, event and
timed mode, to decide which value is to be stored (average, momentary,
minimum, maximum, peak values or Eco mode).
39
2 Instrument Description
2.10 Reading out Data
In addition to automatic read-out via the CompactFlash memory card,
measurement data can also be read out through one of the interfaces (RS232,
RS485, USB device, Ethernet) and with a memory stick (USB host).
The options for reading a CF card/memory stick and interface work in a
parallel manner. For this reason, there are also two “binary signals”, which
indicate when the available storage space has fallen below a certain
configurable value.
Memory alarm The limit for alarms can be set by the parameter Configuration ➔ Device data ➔
Memory alarm in the configuration level.
The parameter Configuration ➔ Device data ➔ Data readout via... can be used
to determine which storage space indication should be shown in the status
bar. The “binary signals” for storage space detection function independently of
this parameter.
Difference Unlike CF cards, data are not automatically stored on an inserted USB
between memory stick.
CF card and
USB stick
40
2 Instrument Description
Readout via Use the PCA Communications software PCC to read out measurement data
interface via the serial or USB device or Ethernet interface.
H Use the same archive (in the PC) for reading out data via the
interface as for a readout via the CF card. This saves having to put
together data from different files at a later date.
41
2 Instrument Description
Open archive
Evaluation
software
PCA3000
42
3 Operating Principle
3.1 Operating Principle and Graphic Elements
Header
- Function selection through a circular motion with a finger at the outer edge
of the touchpad (when activating the circular motion, two of the eight LEDs
in the touchpad are on).
- Function selection by tapping the middle of the touchpad (all LEDs in the
touchpad are on).
The symbols (for the variable functions) vary according to the function that is
currently active.
The following diagram shows the header for normal display when the vertical
diagram (curve display) has been selected.
43
3 Operating Principle
Operator level
(visualization of current data)
Memory manager
Device
manager
Group
step-on
Channel
step-on
Numerical
measurement display
(diagram view)
Memory presentation / history
(visualization of the data in
internal memory)
Group selection
44
3 Operating Principle
Status This line (bar) shows alarm and error messages, as well as general information,
and title bar and information about the active representation mode (e.g. sampling rate). It is
automatically blanked out by the system, if necessary.
If the text is shown in red, this indicates
an error message.
= normal mode
= event mode
= timed mode
45
3 Operating Principle
Numerical The numerical measurement display is available for the presentation modes:
measurement
- Curves,
display
- history (of the curve presentation) and
(diagram
- digital diagram
view)
available.
In the curve presentation, the numerical display can be switched on or off.
This switching on or off also applies to the history presentation.
In the binary presentation, the diagram header can be switched on and off.
46
3 Operating Principle
Visualization
window
(diagram)
47
3 Operating Principle
3.2 Operating Example
Start The normal display is active.
Operation
48
3 Operating Principle
h Select the operator level by rotating the control knob.
49
3 Operating Principle
3.3 Group and Plant Management (Batches)
Within the recorder, all analog inputs, binary inputs, counters and integrators,
are collected together into groups. A maximum of nine groups is available as a
total. Each group can consist of a maximum of 6 analog inputs, 6 binary inputs
(or outputs), and 4 counters/integrators.
The visualization and storage of the analog inputs and binary inputs (outputs)
is always made on a group basis.
If plants (batches) are used, the groups have fixed assignments to the plants
(batches).
50
3 Operating Principle
A
In order for a batch to be usable, its main group must be active
(status = “Display” or “Display, save”) and at least one analog
channel in the group must be assigned.
51
3 Operating Principle
52
4 Visualization
4.1 Activating the Operator Level
The type of visualization (curve presentation, bar graph etc.) is selected at the
operator level. Note that the appearance of the operator level can be
influenced by the configuration.
h Select the operator level by rotating the control knob.
h Activate the operator level by pressing the control knob.
Operator level
You can alter the visualization after activating the operator level.
The functions in the header line will change, depending on the visualization.
The following types of visualization are available:
53
4 Visualization
4.2 Overview of Header Lines
Curve
presentation
(diagram)
Bar graph
presentation
Text picture
presentation
Process image
presentation
Binary
presentation
Reports
Batches
(current)
Batches
(completed)
Counters and
integrators
Comment entry The comment entry does not have its own header. The current header will
remain when this function is activated. The comment that has been entered is
placed in the event list.
H The first four functions in the header are identical for all
visualizations. These are supervisory functions (see "Header" on
page 43).
Differences only arise in the last five functions.
54
4 Visualization
4.3 Curve Presentation
For this type of display one distinguishes between vertical and horizontal pre-
sentation. Only one of the two presentation types can be active for all groups.
v Configuration Screen Show diagrams
v Configuration Screen Diagram display
Group step-on
Channel step-on
Group selection
Sampling rate
and
oper. mode:
=
Normal mode
=
Event mode
=
Timed mode
Group selection You can use this function to directly select and display any one of the groups.
55
4 Visualization
Memory This function starts the presentation of the data that are available in the history
presentation memory.
v Chapter 5 "Memory Presentation (History)"
Numerical This function is used to switch the numerical measurement display (diagram
measurement header) and binary traces on or off, as well as to activate the envelope display.
display
Channel This function activates the scaling display. Repeated activation steps through
step-on the scaling for the channels within the group, and then blanks it out again.
Programmable
alarm limits
Group Unlike “Group selection”, where any group can be selected, this function is
step-on used to select the groups one after another.
Group number
56
4 Visualization
4.4 Bar Graph Presentation
In this visualization mode, the analog inputs are presented both numerically
and in bar graph form. In addition to the analog channels, the digital inputs can
also be visualized at the bottom of the display.
Configurable
alarm limits
If only digital channels are to be presented, then Chapter 4.7 "Binary diagram
presentation" is recommended.
57
4 Visualization
4.5 Text Picture Presentation
In the presentation, the analog channels are presented numerically, together
with the channel name and the channel description. In addition to the analog
channels, the digital inputs can also be visualized at the right-hand edge of the
display.
Group
presentation
Channel name Changeover to
1-channel
presentation
Channel description
program.
1-channel
presentation
Channel name
58
4 Visualization
4.6 Process Image Presentation
The display shows selected measurement signals and background pictures in
a maximum of nine process images. The setup program is used to prepare
and configure the images.
59
4 Visualization
4.7.1 Vertical presentation
In the display, signals are continuously displayed on the screen running from
top to bottom.
Diagram header
Switch on and off
Diagram header
60
4 Visualization
4.8 Reports
Each one of the reports covers all the analog channels in a group. Each group
has its own configurable report.
The current reports are visualized in the presentation.
Group step-on
Channel step-on
Report step-on
Group selection
Maximum
Minimum
Average
Time period
Group selection You can use this function to directly select any one of the groups and display
the report data.
Report This function is used to switch between the various types of report for the
step-on current channel.
Channel This function can be used to switch between the individual channels of the
step-on group that is currently active.
Group Unlike “Group selection”, where any group can be selected, this function is
step-on used to select groups one after another.
61
4 Visualization
4.9 Batches/Plants
When recording batch processes, a distinction is made between the plant and
the batch.
The instrument can combine and record the data from up to 3 plants in
batches (batch report). The number of batches for a plant is not limited. The
instrument distinguishes between “current batch” and the most recently
“completed batch” for a plant. The number of plants that are used and the
texts in the batch template can be configured on the instrument or in the setup
program.
The batch texts on the right-hand side can be entered with one of the
following options:
62
4 Visualization
Edit This function can be used to edit the batch text fields that are available
batch (configured for this purpose). When the function has been called up, the first
editable field in the screen template will be activated.
h Rotate the control knob to select a new field or button, and activate it by
pressing the control knob.
63
4 Visualization
4.9.2 Completed Batches
Change batch/plant
Batch evaluation
h Rotate the control knob to select a type of presentation, then press the
knob to activate this type.
Activating the door symbol in the header closes the selected presentation, and
the batch data will be displayed again.
Change The corresponding batch data will be shown in its own batch visualization,
batch/ depending on how many plants have been configured.
plant
64
4 Visualization
4.9.3 Batch Control with Barcode Reader
If a barcode reader is connected to the interface “RS232 for barcode reader”
(connector 2) or “RS232/RS485” (connector 7), then the batch start, batch
stop, and input of batch texts in a current batch report, can be controlled by
the barcode reader. The bar codes that are used all correspond to the type
“Code39”.
Activate
batch
H Before entering commands through a barcode reader, the
corresponding batch/plant 1 — 3 must be prepared by scanning in
“BATCH1 — 3” for the bar code commands, regardless of whether
or not they are automatically displayed.
Show batch If one of the visualizations is active, and nothing is being entered or edited at
report the moment, then the current batch report can be inserted via the barcode
reader. The precondition is that the batch is active and the parameter is set to
Configuration Screen Bar code -> current batch = Yes.
Activate and display (if required) batch report for batch (plant) 1:
Activate and display (if required) batch report for batch (plant) 2:
65
4 Visualization
Activate and display (if required) batch report for batch (plant) 3:
Start and stop If the batch report is configured for start/stop via barcode reader, then it will be
batch started and stopped as follows.
report
Start batch:
h Scan bar code for “Batch report for batch (plant) 1 — 3”.
h Scan start.
Stop batch:
h Scan bar code for “Batch report for batch (plant) 1 — 3”.
h Scan stop.
66
4 Visualization
Activate batch If a line in a batch report is configured for barcode activation, the activation
texts proceeds as follows.
Activate text:
h Scan bar code for “Batch report for batch (plant) 1 — 3”.
Scan text.
The first line of the activated batch report that has been configured for text
input via bar code will automatically be filled with the text that corresponds to
the bar code. If several line have been configured for barcode activation, then
they will be processed one after another, from top to bottom.
Reset Execution of the following bar code will reset the activation of the batch texts.
entry The standard texts (parameter Factory setting) will be displayed, and the first
line will be prepared for input.
Summary of the All the bar codes that are required are also collected together in Chapter 29.1
bar codes "Bar code".
67
4 Visualization
4.10 Counters and Integrators
In this presentation, the current states of the counters and integrators
(totalizers) are displayed, as well as the operating hours counter. Up to 9
counters and integrators can be shown in one screen template. The functional
characteristics (counter, integrator or operating hours counter) are defined in
the device configuration.
Overview
presentation Switch to the next 9 counters/integrators
Individual display Changeover between
overview and
Overview of
individual display
9 counters/
integrators
Individual
presentation
Name
Description
Current value
68
4 Visualization
4.11 Comment Entry
This function can be used to enter a text (max. length 31 characters) that is
entered in the event list when the input is completed.
In curve presentation (in the displayed group), the text entry is marked by a
pencil symbol.
The text can now be found in the event list, under the heading “All events”, but
also under the corresponding batch.
69
4 Visualization
70
5 Memory Presentation (History)
The Memory presentation function can be used to display and check data
from the internal main memory (SRAM) of the instrument. The size of the
memory for memory presentation can be configured.
The memory presentation can be activated in the visualization modes “Curve
presentation” and “Binary presentation”, and is also used to display
completed batches.
For this type of display one distinguishes between vertical and horizontal pre-
sentation. Only one of the two presentation types can be active for all groups.
v Configuration Screen Diagram display
Activate h In “Curve presentation” or “Binary presentation”, rotate and press the “H”
memory symbol to select and activate the History presentation.
presentation
(History)
71
5 Memory Presentation (History)
5.1 Vertical presentation
End memory presentation
Channel step-on
Event list This function is used to present the event list for the group that is visible. The
message that is closest to the cursor is shown in the list.
v Chapter 6 "Alarm and Event Lists"
Scroll lines Rotating the control knob moves the cursor through the visualization window.
The data in the “Numerical measurement display” are updated every time
there is a shift. If you move right up to the edge of the window, the
measurement curve will automatically be shifted and the required data will be
presented.
“Scroll lines” can be ended by pressing the control knob.
Scroll pages Rotating the control knob moves the cursor an entire screen (=page) at a time.
The data in the “Numerical measurement display” are updated every time
there is a shift. The system automatically positions the cursor at the end of the
72
5 Memory Presentation (History)
page, as required.
“Scroll pages” can be ended by pressing the control knob.
Zoom and This function affects how many measurements are used to calculate a point in
search the diagram, and to search for measurements according to date and time.
Zoom
The factory setting is “1:1”, which means that every measurement in the
History memory will be displayed. “1:2” means that every second
measurements is displayed, and so on.
h Select the zoom factor by rotating the control knob.
h Close the dialog window and activate the new zoom factor by pressing the
control knob.
h Selecting “Exit” closes the dialog window, and the presentation remains
unchanged.
Fit to screen
This function is only available for presenting the data for a completed batch. If
this function is selected, the zoom factor will automatically be adjusted so that
the measurement curve for the completed batch is shown in one window.
However, 1:1 presentation should be used for evaluating a batch.
Search
If you select “Search”, the dialog window for entering the date will be shown.
h Select the date and time, and use OK to close the dialog.
If the date that was entered is in the History memory, the cursor will move to
this position and the data will be shown.
73
5 Memory Presentation (History)
Numerical This function decides whether the MAX or MIN values are shown in the
measurement “Numerical measurement display”. Min or Max values arise when more
display measurements are recorded than are displayed. This will be the case if “Min/
Max recording” is activated in a group operating mode.
Channel step- This function activates the scaling display. Repeatedly activating the function
on steps through the scaling for the channels within the group, and then blanks it
out again.
Close memory This function starts the presentation of the data that are available in the
presentation internal main memory of the instrument.
74
6 Alarm and Event Lists
The alarm and event lists can be called up in two ways:
- A call from one of the visualization modes, e.g. curve presentation
(diagram)
(Chapter 4.2 "Overview of Header Lines")
and
- A call from the memory presentation
(Chapter 5 "Memory Presentation (History)").
Alarm lists Alarm lists contain only the alarms and errors that are currently present.
A
The alarm list will not be updated as long as the window is open.
Remedy: Close once, and open again. This will update the alarms.
Event lists Events list contain all the events that have occurred, including all alarms and
errors.
H A maximum of 150 entries can be fitted into the two lists. The lists
will be deleted if a reconfiguration takes place.
75
6 Alarm and Event Lists
6.1 Call from One of the Visualization Modes
h In the header line, rotate and press the control knob to select and activate
the bell symbol.
Activate
alarm list
Batch-related
alarm lists
if the number of
batches is reduced,
then fewer entries
will be displayed.
h Rotate the control knob to select a list, then press the knob to activate the
list.
Activate First, the directory tree for the event lists must be “unfolded”.
event list
h Rotate the control knob to select an event list, then press the knob to
activate the list.
Complete list of
events
Batch-related
event lists
76
6 Alarm and Event Lists
h Rotate the control knob to select a list, then press the knob to activate the
list.
Close list h Close the event list by pressing the control knob.
The visualization that was active before the list was called up will now be
displayed again.
77
6 Alarm and Event Lists
6.2 Call from the Memory Presentation
h In the header line, rotate and press the the control knob to select and
activate the bell symbol.
Only the event list for the active group will be shown in the memory
presentation. The message that is closest to the cursor is shown in the list.
Close list h Close the event list by pressing the control knob.
The memory presentation that was active before the list was called up will now
be displayed again.
6.3 Symbols
Error
Comment
78
7 Memory Manager
The memory manager contains functions for data exchange between the
paperless recorder and CF memory cards or USB memory sticks.
Symbols The symbol for the Memory manager (menu: Memory manager) in the header
can be shown in different ways.
This shows the available memory of the CompactFlash memory card that has
been inserted.
If no CF card or no USB memory card has been inserted, then one of the
following symbols will be shown, depending on the type of data read-out that
was configured.
This shows the available internal memory for reading out data via the
CompactFlash memory card.
This shows the available internal memory for reading out data via the interface.
Activation
for CF cards
H Access to the memory manager menu via the header is only
possible if a CF card is inserted in the device.
If one of the visualization modes, (see Chapter 4 - e.g. Curve
Presentation), is active when a CF card is inserted in the
instrument, then the menu appears automatically.
If not all functions are available, then you must log in to the device
first, in order to obtain the required access rights.
v Chapter 8.2 "Log-in and Log-out"
A
The CF card must not be removed while a data transfer to or from
the card is in progress.
79
7 Memory Manager
Activation
for USB stick
H Access to the Memory manager menu via the header is not
possible with a USB memory stick.
If one of the visualization modes (Chapter 4 - e.g. Curve
Presentation) is active when a USB memory stick is inserted, the
menu automatically appears and remains active until the memory
stick is removed again.
If not all functions are available, then you must log in to the device
first, in order to obtain the required access rights.
v Chapter 8.2 "Log-in and Log-out"
A
The USB memory card must not be removed while a data transfer
to or from the stick is in progress.
Start via menu h Activate the memory manager by rotating and pressing the control
knob (CF card must be inserted).
Update CF card
80
7 Memory Manager
H The functions of the memory manager are the same for CF cards
and USB memory sticks. For USB sticks, the menu entries have
"USB stick" instead of "CF card".
Close memory Close the memory manager and reactivate the previous visualization.
manager (Exit)
Safely The function should always be called before removing a CF card or a USB
removing stick. This is the only way to ensure that files are properly stored on the data
hardware storage medium.
When the message "Hardware can be removed now" appears, the data
storage medium can be removed.
Update Measurement data not yet saved to a CF card (a USB stick) are written to the
CF card data storage medium.
Backup -> All measurement data in the memory (also those which have already been
CF card fetched) are written to the data storage medium.
Config data -> The configuration data and the user list (for password management) are
CF card written to the data storage medium.
CF card -> Configuration data are read into the device from the data storage medium.
H
config. data
This will give the recorder a new configuration.
Subsequently, the data recording will be started again.
Save all + All current reports will be concluded and written to the data storage medium,
update CF together with the measurement data that have not yet been saved. The
card present counter and integrator states will also be saved.
Service data -> Special data are saved to the CF card. The function may only be carried out if
CF card the user has been asked to do so by a service engineer from the instrument
manufacturer.
Software This function serves for reading in a new device software (firmware). To do this,
update a special CF card is required. Only a service engineer from the instrument
manufacturer may perform the update.
CF card -> The user list is read in from the data storage medium and activated in the
user list paperless recorder.
81
7 Memory Manager
General
information
H The function CF card update reads out data that have not yet been
read out. After read-out, data are not marked as read in the
recorder but are not deleted.
Function Backup CF card reads all data from internal memory,
including what had already been read. After read-out, the data are
marked as read in the recorder. The function Backup CF card is
therefore ideal for test and service work.
82
8 Device Manager
The functions of the Device manager vary, depending on whether a user is
logged in or not.
No user
logged in
“User”
logged in
User
“Master” Close Device Manager
logged in
Log-in and log-out
Device information
Service functions
H The differences between “No user logged in” and “User logged in”
only become visible in the submenu “Parameterization”.
83
8 Device Manager
8.1 Close Device Manager
Close the device manager and reactivate the previous visualization.
Log-in
Log-out
Change password
Close dialog
Default
users
H The paperless recorder is delivered ex-factory with an internal user
list which contains two users.
1. User: Master password: 9200
2. User: User password: 0
The setup program can be used to alter the two user names and
their passwords and access rights, and transfer this information to
the device.
Log-in h In the menu Device manager Log-in, activate the function Log-in.
h Select the user. The user name can be changed by rotating the control
knob.
84
8 Device Manager
h Select “OK” with the control knob, and press the control knob.
h Enter the password by rotating and pressing the control knob, and finish
the entry with “OK”.
85
8 Device Manager
8.3 Device information
This function provides you with information on the hardware and software
components of the instrument. The momentary values of all the internal and
external inputs can also be checked.
The control knob can be rotated to display every single table. The function is
terminated by pressing the control knob.
Version
Device name (configurable)
86
8 Device Manager
Info
Module 1 = bottom module slot
Module 2 = middle module slot
Module 3 = top module slot
Hardware
Bottom module slot
Middle module slot
Top module slot
87
8 Device Manager
Module 1 The picture below shows a module that has been fitted with 6 analog inputs.
Depending on the hardware level, the picture may look different. Module 1 is in
the bottom module slot.
Module 2 The picture below shows a module that has been fitted with 3 analog inputs
and 8 binary inputs/outputs. Depending on the hardware level, the picture may
look different. Module 2 is in the middle slot.
88
8 Device Manager
Module 3 The picture below shows a module that has been fitted with a relay card
(6 relays). Depending on the hardware level, the picture may look different.
Module 3 is in the top slot.
Ext. analog The two windows show the current external analog inputs. External analog
input (AE) 1 — 2 inputs are read into the recorder via one of the interfaces (e.g. through the
Modbus Master function).
Ext. binary input The window shows the current external binary inputs. External binary inputs
(BE) are read into the recorder via one of the interfaces (e.g. through the Modbus
Master function). Unlike the internal binary inputs/outputs, external binary
outputs are not available.
Ext. texts The three windows display the current external texts that can be integrated as
inscription or informational text in the batch protocols. External texts are read
into the recorder via one of the interfaces (e.g. through the Modbus Master
function).
89
8 Device Manager
Eth. info 1
Eth. info 2
Parameter Description
Ethernet status 1 Received Ethernet packets
90
8 Device Manager
Parameter Description
Ethernet status 5 Received TCP packets
USB info Information appears in the window via the USB interfaces. This information is
only of interest for servicing.
Interface Information about the serial interfaces and PROFIBUS DP interface appears in
the window. The user can see the set interface parameters without having to
go to the configuration. Parameters are also visible if there are no users logged
in on the instrument.
91
8 Device Manager
8.5 Configuration
This function can be used to alter the configuration of the recorder.
v Several chapters in this operating manual deal with the configuration, which
starts in Chapter 10 "Configuration - General".
A
An alteration of the configuration results in the current recording
being closed down and the new data being recorded in a separate
time frame from the “old” data. It is not possible to present the
data before reconfiguration and the data after reconfiguration as a
single entity. The instrument works with a new configuration.
8.6 Parameterization
For parameterization, some functions will not be available if no user is logged
in, or the user who is logged in does not have the access rights for these
functions.
Only the setting of individual current batch numbers is enabled in the factory
(default) setting.
v Additional information can be found in Chapter 9 "Parameterization".
92
8 Device Manager
8.7 Service
The “Service” functions will also not be available if no user is logged in, or the
user who is logged in does not possess access rights for these functions.
Config. -> The current configuration can be saved within the device as the new factory
factory settings setting.
Restore factory The factory setting, e.g. created by “Set->curr. settings as default”, is called
settings up and the instrument is reset.
Debug window Only a service engineer from the instrument manufacturer may use this
function.
93
8 Device Manager
94
9 Parameterization
The functions in the Parameterization menu vary, depending on whether a user
is logged in or not.
No user
logged in
“User”
logged in
User
“Master”
logged in
95
9 Parameterization
9.1 Fine calibration
You can use customer-specific fine adjustment to correct the measured values
of the analog input. In contrast to offsetting, which is used to specify a con-
stant correction value for the entire characteristic line, fine adjustment can also
be used to change the gradient of the characteristic line.
Overview
Parameter
Parameter Selection/settings Description
Actual start value -99999 to 0 to +99999 Lower display value
Target start value -99999 to 0 to +99999 Lower reference value
Actual end value -99999 to 100 to +99999 Upper display value
Target end value -99999 to 100 to +99999 Upper reference value
Example The temperature inside a furnace is measured with an RTD temperature probe
and displayed. Due to the temperature drift of the probe, the true temperature
(reference measurement) deviates from the displayed value. The amount of
deviation is different at the upper and lower measuring points, meaning that
measured value offset is not suitable.
96
9 Parameterization
(4)
15°C / 70°C (1)
Performing fine - Determine the lower value (as low and constant as possible) with the refer-
adjustment ence measuring device.
Example: set furnace temperature to 20 °C.
- Enter the display value as the actual start value and the reference value as
the target start value.
Example: enter 15 and 20.
- Determine the upper value (as high and constant as possible) with the refer-
ence measuring device.
Example: increase furnace temperature to 80 °C.
- Enter the display value as the actual end value and the reference value as
the target end value.
Example: enter 70 and 80.
Characteristic The following diagram shows the changes in the characteristic line caused by
line the fine adjustment (point of intersection with the x axis as well as the gradi-
ent).
y
80
70
(2)
(1)
20
15
20 80 x
y Display value
x Reference value
(1) Characteristic line before fine adjustment
(2) Characteristic line after fine adjustment
Resetting the To reverse the fine adjustment the status must be set to "Off".
fine adjustment
97
9 Parameterization
9.2 Counters/integrators
With the aid of this function, the present counter and integrator states can be
altered (for instance, to 0 or any start value). The alteration is documented in
the event list whereby the old and the new values are specified. It is effective
only once.
98
9 Parameterization
9.4 Batches/plants
Irrespective of the number of batches (plants) used, this function is available
for configuring the start numbers of up to three batch numbers. The batch
numbers can be switched into display when recording batches in the batch
report. At the end of a batch, the value is incremented by one.
Example:
Batch
numbers
Current batch
for Plant 1
Batch number 1
Batch numbers are assigned to a currently present batch in the menu
Configuration Batches/plants.
v Chapter 23 "Configuration – Batches/Plants"
99
9 Parameterization
100
10 Configuration - General
The menu Device manager Configuration can only be called up if a user is
logged in who is authorized to perform the configuration.
H With the aid of the setup program, the user rights can be altered
and transferred to the paperless recorder via the interface or
CF card.
Device Manager
For clarity, the description of the individual submenus has been divided among
the following chapters.
101
10 Configuration - General
102
11 Configuration - Device Data
Overview
Device The device name (up to 15 characters) is used for the identification of the
(instrument) paperless recorder in the instrument (Device info menu), in the setup program
name or in the PCA Communications software PCC.
Language First choose between the two instrument languages. All texts (fixed and
variable ones) can be altered through the setup program. Individual texts in
any language can be implemented in this way.
Temperature Set the temperature unit of your choice. When configuring the analog
unit channels, the measurement range limits are shown in the chosen unit.
Integrator with The response of the integrator (totalizer) channels is set here if the value of the
Out of Range input signal for an integrator is invalid.
Memory alarm The memory alarm (warning) is triggered when the available measurement
(warning) data memory has fallen below the configured value. With regard to the
memory alarms, a distinction is made between
- “readout via CF card”,
- “readout via interface” and
- “internal memory”.
A
If the memory alarms are set, there is a danger of a data loss. The
data must be read out of the recorder without delay.
103
11 Configuration - Device Data
History Here you can determine the size of the History memory. The memory is used
(data) memory to show stored measurement data that are outside the present curve view.
The History presentation is started through the History function in the header.
Data readout The memory readout type of your choice is selected here. The parameter only
via ... affects the header, and when there is no CF card in the slot.
Interface
If the symbol is shown in red, a memory alarm for the corresponding type of
readout is present.
If the CF card is inserted, the available memory of the CF card is displayed.
The parameter “Read data via ... (Display CF capacity)” is irrelevant at this
point.
104
12 Configuration - Screen
12.1 Brightness … Show text image
Overview
Brightness With the aid of this function, the brightness of the screen can be altered in four
stages (1 = darker; 4 = brighter). Any alteration to this parameter will become
effective when the Instrument (device) data menu is closed.
Switch off For screen saving, a screen switch-off (screen saver) can be activated here.
screen
The switch-off can be activated by means of a waiting time or a control signal.
Time to swich off (waiting time)
If the control knob is not operated within a period from 10 to 32767 seconds,
screen saving will become active and the screen goes dark.
Binary signal (control signal)
The switch-off is initiated by one of the binary signals. A binary signal may,
forinstance, be a binary input, a relay state, or a batch activation.
Lock control A binary signal can be selected with the function. It can be used to lock the
knob control knob as long as the signal is active.
Simulate If the parameter is activated (“Yes”), all recorder inputs and outputs will be
inputs ignored and pseudo data will be displayed on the screen.
A
The inputs and outputs move to a non-defined state. This
parameter should only be activated for test purposes, and only if
the relays and binary outputs are not wired up.
105
12 Configuration - Screen
Show This parameter determines whether curve presentation may be called up in the
curves Visualization menu.
(diagrams)
Yes Curve presentation can be called up.
Show bar This parameter determines whether bar graph presentation may be called up
graph in the Visualization menu.
Show text This parameter determines whether textual presentation may be called up in
image the Visualization menu.
Show process This parameter determines whether process image presentation may be called
image up in the Visualization menu.
Yes Process image presentation can be called up.
106
12 Configuration - Screen
Show binary This parameter determines whether binary screen presentation may be called
image up in the Visualization menu.
Yes Binary screen presentation can be called up.
In the presentation, the analog channels are dispensed with, only the binary
channels are made visible.
Each report is run on all analog channels of a group. Each group has its own
configurable report.
Show This parameter determines whether alarm messages are displayed in the
alarms “status & title bar”.
Diagram display The parameter determines whether the vertical or the horizontal presentation
is used for the visualizations "curves," "binary," and "history" from the device.
Group This parameter determines which group is displayed on the screen in “Display
after reset after a reset” (visualization after switch-on).
Thousands This parameter determines whether a thousands separator is inserted for the
separator visualization of the counter and integrator counts.
Separator
107
12 Configuration - Screen
Bar code This parameter determines whether the visualization of the current batch data
-> current batch will be started automatically when acquiring a bar code with a connected
barcode reader.
108
13 Configuration - Analog Inputs
The analog inputs of the recorder are configured in this menu. How to connect
the inputs to the recorder is described in the Installation Instructions
B 706581.4 (connectors 8 to 13, depending on the equipment level of the
individual module slots).
Sensor Type of the connected sensor (e.g. RTD in 3-wire circuit). The setting
“Inactive” means that the channel is not connected.
Reference The settings for the cold junction are only available if “thermocouple” has been
junction selected as the sensor.
(cold junction)
Internal Pt100 The Pt100 resistance thermometers within the
instrument are used for the comparison measurement.
Ext. const. A constant temperature is selected for comparison.
Ext. reference The cold-junction temperature is entered here if “thermocouple” has been
temperature configured as the sensor and “Ext. const.” as the cold junction.
Measure. The limits for the range are determined by the sensor type that has been
range start/ connected and automatically entered. The start and end can be altered for
range end these sensor types: current, voltage, potentiometer and resistance transmitter.
109
13 Configuration - Analog Inputs
If the limits can be altered, a free scaling function is activated within the
instrument, i.e. the value “range start” is transformed to the value “scaling
start” and the value “range end” to the value “scaling end”.
If the limits are not alterable, the predefined range can only be restricted via
“scaling start” and “scaling end”.
Scale / Visualization on the recorder screen takes place within the limits configured
range start / here.
range end
If the measurement goes outside the limits configured here, the error constant
for overrange or underrange is written to the measurement variable. When the
data are visualized, “>>>>>” appears for overrange and “<<<<<” for
underrange.
Offset This function serves for the parallel shifting of the measurement curve in the
range of ±100 referred to the scaling limits.
Filter constant All analog inputs are equipped with a 2nd order digital filter. The filter ensures
that the noise of the input signal is reduced, it is “smoothed”. The larger the
filter constant, the larger the smoothing will be.
Resistance The resistance values can only be entered with the sensor type “resistance
Ra — Re transmitter”.
1 2 3 4 E = End
E S A S = Switch
A = Beginning
110
13 Configuration - Analog Inputs
Re Resistance between slider and start, if the slider is at the
start.
Rs Total resistance minus Ra and Re.
The sum of the resistances (Ra+Re+Rs) must not exceed 4000 Ohm.
Resistance The resistance values can only be entered with the sensor type
R0 — Rp “potentiometer”.
1 2 3 4
The sum of the resistances (R0+Rp) must not exceed 4000 Ohm.
Channel name Short designation for the analog input, up to 7 characters. The channel name
(designation) is displayed in the individual visualization modes, together with the channel
designation.
111
13 Configuration - Analog Inputs
13.3 Comma format … Alarm Configuration
Overview
Comma format The decimal place serves to determine the number of integer and decimal
(decimal place) places for the numerical presentation of the measurements. If required, the
instrument will automatically switch to a different format, in order to be able to
show all the integer places. As a rule: configuration all integer places must be
displayed.
112
13 Configuration - Analog Inputs
13.4 Alarm configuration
Overview
(3) (3)
alarm on
alarm off
(1) (2)
(1) = Low alarm
(2) = High alarm
(3) = Hysteresis
Alarm type 1/ “Min alarm” and “Max alarm” are available for each alarm type.
alarm type 2
Min alarm Alarm is initiated if the value has fallen below the limit.
Max alarm Alarm is initiated if the value has gone above the limit.
113
13 Configuration - Analog Inputs
Hysteresis The hysteresis serves to prevent an unsteady (flickering) alarm state (repeated,
(differential) brief switching on and off due to the noise of the input signal). The higher the
value, the larger the amount by which the present measurement must go
above or below the limit in order to cancel the alarm.
Alarm delay This parameter delays the reporting of an alarm. If the alarm is no longer
present after the alarm delay time has elapsed, it will not be triggered.
Alarm text 1/ There is an alarm text for each type of alarm, which, in the event of an alarm, is
alarm text 2 displayed in the “status & title bar” and entered in the event list.
Overview
Alarm This function makes it possible to suppress the alarms of a channel when a
rejection binary signal is active (HIGH state).
- Both alarms are suppressed.
- There is no indication of overrange, underrange. or probe break.
- Alarms that are present become inactive.
- Overrange und underrange alarms become inactive.
- There is no alarm or event entry when alarm rejection is active.
114
14 Configuration - Binary Inputs/Outputs
The binary inputs and outputs of the recorder are configured in this menu.
How to connect the inputs and outputs to the recorder is described in the
Installation Instructions B 706581.4 (connectors 9, 11 or 13, depending on the
equipment level of the individual module slots).
Switching Switching action is only available if a binary output is used and determines
action whether the output should operate as a make (SPST-NO) or break (SPST-NC)
contact.
Make (SPST-NO) The binary output is not switched (open) when the
operating signal is inactive, and closed when the
operating signal is active.
Break (SPST-NC) The binary output is closed when the operating signal is
inactive, and not switched (open) when the operating
signal is active.
Binary signal This parameter determines which binary signal is to be used as an operating
signal for the binary output.
A
If a binary input/output has been configured for the output, the
same signal may not be used as the operating signal.
Channel name Short designation for the input or output, up to 7 characters. The channel
(designation) name is displayed in the individual visualization modes, together with the
channel designation.
115
14 Configuration - Binary Inputs/Outputs
Channel Description of the input or output, up to 21 characters. The channel
description description is displayed in the individual visualization modes, together with the
channel name.
Alarm Opens the submenu for the configuration of the alarm monitoring.
configuration
Alarm type The alarm type determines whether the activating/inactivating of an input or
output is to be evaluated as a genuine alarm or only as an event.
Alarm active on Determines whether the alarm is present with active or inactive input/output.
116
14 Configuration - Binary Inputs/Outputs
Alarm text Text that is entered in the event or alarm list and displayed in the “status & title
bar”, with the alarm type “Alarm”.
Alarm delay This parameter delays the reporting of an alarm. If the alarm is no longer
present after the alarm delay time has elapsed, it will not be triggered.
Alarm rejection This function makes it possible to suppress alarms when a binary signal is
active (HIGH state).
- Both alarm types (alarm and event) are suppressed.
- Alarms that are present become inactive.
- There is no alarm or event entry when alarm rejection is active.
117
14 Configuration - Binary Inputs/Outputs
118
15 Configuration - Relay
The response of the relay(s) of the recorder are configured in this menu. How
to connect the relay(s) is described in the Installation Instructions B 706581.4
(connectors 1 and 14, depending on the equipment level of the individual
module slots).
Overview
Channel name Short designation for the relay, up to 7 characters. The channel name is
(designation) displayed in the individual visualization modes, together with the channel
designation.
119
15 Configuration - Relay
120
16 Configuration - External Analog Inputs
The external analog inputs that are connected to the recorder are configured in
this menu. The external inputs are connected via
- one of the two serial interfaces (connector 2 or 7),
- the PROFIBUS-DP interface (connector 3 - extra code),
- the setup interface (connector 5) or
- the Ethernet interface (connector 6).
In the case of the two serial interfaces (connector 2 or 7), external inputs can
be connected as a Modbus slave and as a Modbus master. Please take note
of the parameters when configuring the serial interface.
A
Please avoid connecting the external inputs to the recorder via two
interfaces. The interfaces will overwrite each other.
Channel name Short designation for the external analog input, up to 7 characters. The
(designation) channel name is displayed in the individual visualization modes, together with
the channel designation.
121
16 Configuration - External Analog Inputs
Unit Unit in which the acquired measurement signal is to be displayed, up to
5 characters. The unit is displayed wherever the measurement is presented
numerically.
Comma format The decimal place serves to determine the number of integer and decimal
places for the numerical presentation of the measurements. If required, the
instrument will automatically switch to a different format, in order to be able to
show all the integer places. As a rule: all integer places must be displayed.
Activate Here, a signal is selected that decides whether the current measured value will
replacement be overwritten with the replacement value ("-----" = no input signal).
value
A useful application of the parameter is the "Timeout monitoring" function,
when the recorder is accessed as Modbus slave (e.g. from a PC/laptop or form
a PLC). Without monitoring, the last received measured value remains even
when the communication with the Modbus master is interrupted.
v Kapitel 2.7 "Binary Signals"
v Siehe "Timeout monitoring" auf Seite 163.
v Siehe "Timeout monitoring" auf Seite 167.
Overview
122
16 Configuration - External Analog Inputs
(3) (3)
alarm on
alarm off
(1) (2)
(1) = Low alarm
(2) = High alarm
(3) = Hysteresis
Alarm type 1/ “Min alarm” and “Max alarm” are available for each alarm type.
alarm type 2
Min alarm Alarm is initiated if the value has fallen below the limit.
Max alarm Alarm is initiated if the value has gone above the limit.
Hysteresis The hysteresis serves to prevent an unsteady alarm state (repeated, brief
(differential) switching on and off due to the noise of the input signal). The higher the value,
the larger the amount by which the present measurement must go above or
below the limit in order to cancel the alarm.
Alarm delay This parameter delays the reporting of an alarm. If the alarm is no longer
present after the alarm delay time has elapsed, it will not be triggered.
Alarm text 1/ There is an alarm text for each type of alarm, which, in the event of an alarm, is
alarm text 2 displayed in the “status & title bar” and entered in the event list.
123
16 Configuration - External Analog Inputs
16.2.2 Alarm rejection
Overview
Alarm rejection This function makes it possible to suppress alarms when a binary signal is
active (HIGH state).
- Both alarms are suppressed.
- There is no indication of overrange, underrange or probe break.
- Alarms that are present become inactive.
- Overrange und underrange alarms become inactive.
- There is no alarm or event entry when alarm rejection is active.
124
17 Configuration - External Binary Inputs
The external binary inputs that are connected to the recorder are configured in
this menu. The external inputs are connected via
- one of the two serial interfaces (connector 2 or 7),
- the PROFIBUS-DP interface (connector 3 - extra code),
- the setup interface (connector 5) or
- the Ethernet interface (connector 6).
In the case of the two serial interfaces (connector 2 or 7), external inputs can
be connected as a Modbus slave and as a Modbus master. Please take note
of the parameters when configuring the serial interface.
A
Please avoid connecting the external inputs to the recorder via two
interfaces. The interfaces will overwrite each other.
Channel name Short designation for the external binary input, up to 7 characters. The channel
(designation) name is displayed in the individual visualization modes, together with the
channel designation.
125
17 Configuration - External Binary Inputs
Activate Here, a signal is selected that decides whether the current state will be over-
replacement written with the replacement value ("0").
value
A useful application of the parameter is the "Timeout monitoring" function,
when the recorder is accessed as Modbus slave (e.g. from a PC/laptop or from
a PLC). Without monitoring, the last received measured value remains even
when the communication with the Modbus master is interrupted.
v Kapitel 2.7 „Binary Signals“<
v Siehe “Timeout monitoring” auf Seite 163.
v Siehe “Timeout monitoring” auf Seite 167.
126
17 Configuration - External Binary Inputs
17.2 Alarm Configuration
Overview
Alarm type The alarm type determines whether the activating/inactivating of an input is to
be evaluated as a genuine alarm or only as an event.
Alarm active on Determines whether the alarm is present with an active or inactive input.
Alarm text Text that is entered in the event or alarm list and displayed in the “status & title
bar”, with the alarm type “Alarm”.
Alarm delay This parameter delays the reporting of an alarm. If the alarm is no longer
present after the alarm delay time has elapsed, it will not be triggered.
127
17 Configuration - External Binary Inputs
Alarm rejection This function makes it possible to suppress alarms when a binary signal is
active (HIGH state).
- Both alarm types (alarm and event) are suppressed.
- Alarms that are present become inactive.
- There is no alarm or event entry when alarm rejection is active.
128
18 Configuration - Groups
In the Groups menu you can determine which channels (analog or binary,
math, internal or external, counters and integrators) are to be displayed and/or
recorded. Furthermore, you can decide here how data are to be recorded
(storage cycle, storage procedure, economy operation).
If batches are used, then these have a fixed assignments to the groups.
A
In order for a batch to be usable, its main group must be active
(status = “Display” or “Display, save”) and at least one analog
channel in the group must be assigned.
Overview
129
18 Configuration - Groups
18.1 Parameter
Overview
Inactive The data for the group will neither be displayed nor
stored. This setting is only available from Group 2 on. If
Group 4 or 7 is inactive, then the batch cannot be
recorded for Plant 2 or 3.
Display only The data for the group are displayed on the screen.
Display and The data for the group are displayed on the screen and
save stored. The group data can only be evaluated from a PC
if they are stored.
130
18 Configuration - Groups
18.2 Analog Channels
Overview
Channel 1
Input signal The input (or input signal) selected here will be used as channel no. 1 for the
group. All internal or external analog channels, as well as math channels
(available as an extra), can be chosen.
Channel 1 has been assigned a special task: it is used as a reference curve for
the other channels of the group. All the other channels of the group can be
compared with Channel 1, independently of each other. On leaving the
configured tolerance band, an alarm will be initiated, an alarm text will appear
in the “status & title bar” and will be entered in the alarm or event list.
A
A comparison of the tolerance band is only possible within the
scaling limits. In the event of overrange/underrange on a channel,
there will be LOW as well as HIGH alarm for all the other functions
(in this particular case: positive and negative tolerance).
Thin/thick
Thick Thin
Positive “Positive tolerance” and the present measurement from Channel 1 form the
tolerance upper limit for the tolerance band. The value can only be entered as positive
value.
Negative “Negative tolerance” and the present measurement from Channel 1 form the
tolerance lower limit for the tolerance band. The value can only be entered as negative
value.
131
18 Configuration - Groups
Channel 1 plus the positive tolerance and minus the positive hysteresis for the
alarm to be canceled again. The value for the “positive hysteresis” can only be
entered as a positive value.
Example The principle of initiating an alarm is the same as for the alarm configuration of
the individual analog channels.
(3) (3)
alarm on
alarm off
(1) (2)
(1) = Negative alarm
(2) = Positive alarm
(3) = Hysteresis
132
18 Configuration - Groups
Overview
Channel 2 —
Channel 6
Input signal The input (or input signal) selected here will be used as channel no. 2 — 6 for
the group. All internal or external analog channels, as well as math channels
(available as an extra), can be chosen.
Thin/thick
Thick Thin
Tolerance band If this function is active, the channel is compared with Channel 1 of the group.
active
Yes Tolerance band comparison is active.
Please note that Channel 1 of the group must be active
(Input signal <> Inactive).
Ref. alarm text The text that was entered (up to 21 characters) is displayed in the “status &
(+) title bar” and entered in the alarm or event list if the selected channel leaves
the tolerance in the positive direction.
Ref. alarm text The text that was entered (up to 21 characters) is displayed in the “status &
(-) title bar” and entered in the alarm or event list if the selected channel leaves
the tolerance in the negative direction.
133
18 Configuration - Groups
18.3 Binary Channels
Overview
Input signal The binary input/output or signal is selected here that will be used for
visualization. Max. 6 binary channels can be visualized and recorded in a
group.
18.4 Counters/Integrators
Overview
134
18 Configuration - Groups
18.5 Diagram View
Overview
Perforation If perforation is switched on, then the perforated margin – familiar from chart
recorders – appears in the curve display, on the left-hand and right-hand
edges of the screen. A precondition for this is, however, that the display of the
binary traces is switched out of display.
135
18 Configuration - Groups
Diagram header With the help of this parameter, the diagram header can be switched on or off.
The diagram header (numerical presentation of the measurements or switch
symbols for the binary channels) is available in the visualization mode Curves
and Binary.
Measurement The parameter Measurement selection enables you to choose between MIN
selection and MAX. This setting exclusively affects the numerical measurement
presentation in the visualization mode Curves, but only if MIN and MAX values
are recorded at the same time. In the case of MIN and MAX value recording,
the recorder operates internally at the maximum sampling rate and stores both
the measured minimum and measured maximum within the active storage
cycle. Measurement selection determines which value is shown in the diagram
header.
MIN/MAX value recording is set through the parameter Stored values of the
operating modes (normal, event and timed operation).
Show envelope This parameter determines whether the measurement curves (only with
diagram activated MIN/MAX value recording) are presented as an envelope or as a line
in the curve presentation. If the data are not recorded in the MIN/MAX value
recording mode, the parameter has no effect.
MIN/MAX value recording is set through the parameter "Stored values = MIN/
MAX values” of the operating modes (normal, event and timed operation).
Show binary This parameter determines whether the binary traces (binary signals) are
channels presented together with the analog signals in the curve display.
(traces)
Yes Binary and analog signals are shown.
No The binary signals are not shown.
136
18 Configuration - Groups
18.6 Normal Operation
Overview
Memory status Only if Memory status is switched on, is the operating mode “Normal
operation” available.
With activated normal operation, the measurement data will be recorded at the
storage cycle that was configured, unless
- event operation is active,
- timed operation is active or
- the parameter Stored values is configured for Eco mode.
Memory values This parameter determines how measurement data are recorded.
Average values The average value of the storage cycle that was set is
calculated and stored.
Current values The current value is stored at the storage cycle that was
set.
MIN values The minimum value is stored at the storage cycle that
was set.
MAX values The maximum value is stored at the storage cycle that
was set.
MIN/MAX values The minimum and maximum values (envelope) is stored
at the storage cycle that was set.
137
18 Configuration - Groups
Eco Mode Using this method, the value is stored if the
measurement differs by a certain amount from the value
that was last stored, or if a binary channel belonging to
the group alters its state.
In Eco mode, the configured storage cycle is regarded
as the maximum storage rate. In no case will values be
stored any faster, even if they change faster. The
momentary value is always used for investigating the
tolerance band, and only at the instances of time of the
storage rate that was configured.
v Chapter 2.8.2 "Eco mode"
Memory rate The storage cycle is set here. Depending on the setting for the parameter
(storage cycle) Stored values, the measurement data are saved after the set time has elapsed.
The smaller the storage cycle, the more data must be saved.
H If 0 is set, the recorder uses the fastest possible rate, i.e. it saves
the measurements every 125msec (high-speed mode).
Min. memory The storage cycle is set here, that will only be used if Eco mode is active. If no
rate signal changes occur in Eco mode, no measurement data will be saved. This
(Eco mode) parameter is used for forced storage at the rate that was set. This provides the
additional security that the connected sensing system is functioning.
Tolerance band The tolerance for Eco mode is specified here. If, in Eco mode, the deviation of
(Eco mode) the present value from the value that was last stored is larger than the
tolerance entered here, the present value will be stored (if the storage cycle
has elapsed at the same time). The tolerance always refers to the current
scaling of an analog channel within the current group.
138
18 Configuration - Groups
18.7 Event Mode
Overview
Binary signal Select which signal should start or terminate event operation.
Eco mode The parameters for Eco mode are set in the menu Normal operation.
139
18 Configuration - Groups
18.8 Timed Mode
Overview
Eco mode The parameters for Eco mode are set in the menu Normal operation.
140
19 Configuration Report
A report can be generated for each of the 9 groups . You can store the MAX/
MIN or average value for each analog channel in a report.
141
19 Configuration Report
Total Total determines whether a report is run over the entire duration of the current
recorder configuration.
Daily Daily determines whether a report is run over one day (24 hours). Conclusion
and restart are determined by the parameter Synchronization time.
Weekly Weekly determines whether a report is run over one week. Conclusion and
restart are determined by the parameter Weekday and Synchronization time.
Weekday Weekday is used for the weekly report, together with the parameter
Synchronization time, for the report end and restart.
Monthly Monthly determines whether a report is run over one month. Conclusion and
restart will occur on the first day of the month at 00:00 hours.
Yearly Yearly determines whether a report is run over a whole year. Conclusion and
restart will occur on the first day of the year at 00:00 hours.
Periodic Periodic determines whether a periodic report is run. Conclusion and restart
are determined by the parameter Period and Synchronization time.
Period Period is used for the periodic report, for the report end and restart.
142
19 Configuration Report
19.2 External … Out of range
Overview
External External determines whether an external report is run while the external signal
(External start) is set (HIGH).
External start External start defines the start signal for the external report.
143
19 Configuration Report
Synchronization Synchronization time is used for the daily, weekly and periodic report, for the
time report end and restart.
Stop and restart will occur at the next instant of time which fits into the time
grid, dependent on the Synchronization time and Period.
Example:
Period = 2 hours
Synchronization time = 11:30:00
Power ON = 09:11:00
H The principle is identical for all reports that are dependent on the
Synchronization time (daily, weekly and periodic report).
As a rule, in the case of the daily report, the first report will not be
run for 24 hours, and, in case of the weekly report, not for 7 days.
Out of range „Out of range“ determines what happens when an internal or external analog
input, or an allocated math channel, is outside the valid measurement range
(scaling).
144
20 Configuration - Limit Monitoring
Nine limit values are available for limit monitoring, in addition to the alarms at
channel level.
For a description of the alarms at channel level, see Chapter 13.4 "Alarm
configuration".
(3) (3)
alarm on
alarm off
(1) (2)
(1) = Low alarm (limit value)
(2) = High alarm (limit value)
(3) = Hysteresis
Function “Low alarm” and “High alarm” are available for each limit value.
Analog value Analog value determines the internal or external analog input that is to be
monitored.
145
20 Configuration - Limit Monitoring
Limit value Limit at which the binary signal is activated.
Switch-on delay This parameter delays the setting of the binary signal. If the limit infringement
is no longer present after the alarm delay time has elapsed, the binary signals
will not be triggered.
Behavior upon This parameter defines what will happen to the binary signal in the event of a
probe break probe break.
Channel name Short designation for the binary signal, up to 7 characters. The channel name
(designation) is displayed in the individual visualization modes, together with the channel
designation.
146
20 Configuration - Limit Monitoring
20.2 Alarm Configuration
Overview
Alarm type The alarm type determines whether the activating/inactivating of a binary
signal is to be evaluated as a genuine alarm or only as an event.
Alarm active on Determines whether the alarm is present with active or inactive limit
infringement.
147
20 Configuration - Limit Monitoring
Alarm delay This parameter delays the reporting of an alarm. If the alarm is no longer
present after the alarm delay time has elapsed, it will not be triggered.
Alarm text Text that is entered in the event or alarm list and displayed in the “status & title
bar”, with the alarm type “Alarm”.
Alarm rejection This function makes it possible to suppress alarms when a binary signal is
active (HIGH state).
- Both alarm types (alarm and event) are suppressed.
- Alarms that are present become inactive.
- There is no alarm or event entry when alarm rejection is active.
148
21 Configuration - Counters/Integrators
Each of the 27 channels can be configured as a counter, integrator, operating
time counter, high-speed counter, or for measuring flow rates in combination
with high-speed counters.
- Counters (counting frequency 8Hz) are used to count binary signals.
- Integrators are used to integrate analog inputs.
- Operating time counters are used to measure the time in which binary
signals are active.
- High-speed counters (counting frequency 10kHz) are used to count the
pulses of the first two binary inputs of a module (B1, B2, B9, B10, B17,
B18). If a module has not been fitted with binary inputs, then the high-
speed counters cannot be used for this module.
- The flow rate quantity is used together with high-speed counters to
measure flow rate.
Stored counter and integrator counts (except for the flow rate quantity) can be
evaluated on a PC using the PCA3000 Evaluation software. The counter/
integrator count that was last stored can be displayed in the Visualization
menu using function Counters/integrators.
Synch. time Synchronization time is used for daily, weekly and periodic counters and
integrators, for termination and restart. When the synchronization time has
been reached, all counts are stored, and the function is restarted with the start
value 0.
For the “weekly” type, the parameter Weekday is also relevant.
The parameter Synchronization time is explained below, using a periodic
counter by way of example.
149
21 Configuration - Counters/Integrators
Stop and restart will occur at the next point in time which fits into the time grid,
dependent on the Synchronization time (Synch. time) and Period.
Example:
Period = 2 hours
Synchronization time = 11:30:00
Power ON = 09:11:00
Start Start is the start time for counters or integrators which have the parameter
Type configured for “Daily (start…end)”.
End End is the end time for counters or integrators which have the parameter Type
configured for “Daily (start…end)”.
Period Period is the period length for counters and integrators which have the
parameter Type configured for “Periodic”.
Weekday On Weekday at the Synchronization time, counters and integrators which have
the parameter Type configured for “Weekly” are stored and restarted with the
start value 0.
Reset In addition to the normal end, a signal can be determined here with which the
signal counter/integrator counts can be set to 0.
H The current states are not stored. This function proves useful for
setting up a plant (test run), for instance.
Note
150
21 Configuration - Counters/Integrators
21.2 Function … Specific Setting
Overview
Function Function determines whether the channel that was selected will be used as a
counter integrator, operating time counter, high-speed counter, or for flow rate
measurements.
Save Save determines whether the event will be saved for the evaluation software
PCA3000, i.e. whether it can be evaluated in PCA3000. The parameter and
corresponding result are not available in the function Flow rate quantity.
151
21 Configuration - Counters/Integrators
Type Type determines when the current count is stored. According to the setting,
the parameters from Chapter 21.1 "General Setting" must also be taken into
account.
Type Description
Periodic Conclusion and restart are determined by the
parameters Period and Synch. time.
External Conclusion and restart are determined by an ext. control
signal. The counters/integrators operate when the
external signal is set (HIGH).
Daily Daily defines that the counters/integrators are counted/
integrated over one day (24 hours). Conclusion and
restart are determined by the parameter Synch. time.
Weekly Weekly defines that the counters/integrators are
counted/integrated over one week. Conclusion and
restart are determined by the parameters Weekday and
Synch. time.
Monthly Monthly defines that the counters/integrators are
counted/integrated over one month. Conclusion and
restart will occur on the first day of the month at 00:00
hours.
Yearly Yearly defines that the counters/integrators are counted/
integrated over one year. Conclusion and restart will
occur on the first day of the year at 00:00 hours.
Total Total defines that the counters/integrators are counted/
integrated for the entire duration of the current
configuration.
Daily Daily (start...end) defines that the counters/integrators
(start — end) are counted/integrated over a period within one day.
Restart and conclusion are determined by the
parameters Start and End.
The parameter Type is not available for measuring the flow rate quantity.
Ext. control Selection of the control signal if Type “External” has been configured.
signal
Specific This parameter renders the times (not the Reset signal) from Chapter 21.1
setting "General Setting" ineffective.
The parameter is not available for the function Flow rate quantity.
152
21 Configuration - Counters/Integrators
21.3 Input Signal … Decimal Place
Overview
Input signal Input signal which will be counted or integrated. If High-speed counter or Flow
rate quantity was selected for the Function setting, Input signal is not
available. The assignment cannot be changed.
Weighting For binary signals (counter), each time the signal is set, the result is increased
(evaluation) by the Weighting factor. With analog signals (integrator), the current measuring
value is multiplied by the Weighting and added to the result.
A down-counter can be formed by a negative weighting. Weighting is not
available for the Function “Operating time”.
Time base With the Integrator function, the current measurement value (with weighting
factored in) is integrated according to the time base.
With the Operating time function, the time base determines the unit of
measure of the operating time counter.
153
21 Configuration - Counters/Integrators
With the function Flow rate quantity, the time base determines the counting
duration of pulses (gate time) and display interval.
Threshold Threshold value is only available for the Function “Integrator”. An integration
can only be made if the present measurement is larger than the threshold
value. Time base and weighting are not considered in the threshold value
comparison.
Reset In addition to the normal end, a signal can be specified here that can be used
signal to set the selected counter and integrator count to 0.
This parameter is not available for the function Flow rate quantity.
Channel name Short designation for the counter/integrator, up to 7 characters. The channel
(designation) name is displayed in the individual visualization modes, together with the
channel designation.
Unit Unit of measure in which the counter or integrator count will be displayed, up
to 5 characters. The unit is displayed wherever the count is represented
numerically.
Decimal place The decimal place serves to determine the number of integer and decimal
(Comma places for the numerical representation of counter states. If required, the
format) instrument will automatically switch to a different format, in order to be able to
show all the integer places. As a rule: all integer places must be displayed.
154
21 Configuration - Counters/Integrators
21.4 Range Start … Alarm Configuration
Overview
Range start and Range start and range end determine the lower and upper limit of the bar
range end graph display.
Range end
Progress in %
Range start
155
21 Configuration - Counters/Integrators
21.5 Alarm Configuration
Overview
(3) (3)
alarm on
alarm off
(1) (2)
(1) = Low alarm (limit value 1)
(2) = High alarm (limit value 2)
(3) = Hysteresis
Alarm type 1/ “Low alarm” and “High alarm” are available for each alarm type.
alarm type 2
Low alarm Alarm is initiated if the value has fallen below the limit.
High alarm Alarm is initiated if the value has gone above the limit.
Time delay This parameter delays the reporting of an alarm. If the alarm is no longer
present after the time delay has elapsed, it will not be triggered.
Alarm text 1/ There is an alarm text for each alarm type, which, in the event of an alarm, is
alarm text 2 displayed in the “status & title bar” and entered in the alarm and event list.
156
21 Configuration - Counters/Integrators
Alarm rejection This function makes it possible to suppress alarms when a binary signal is
active (HIGH state).
- Both alarm types (alarm and event) are suppressed.
- Alarms that are present become inactive.
- There is no alarm or event entry when alarm rejection is active.
157
21 Configuration - Counters/Integrators
158
22 Configuration - Interface
The interfaces are used by the paperless recorder to communicate with other
systems (e. g. a PC that is running the setup program or the PCA
communications software).
Overview
159
22 Configuration - Interface
22.1 Ethernet
The Ethernet interface can be used to connect the paperless recorder to a
network. Communication is designed for 10Mbit/sec and 100Mbit/sec, and
the network connection is made through an RJ45 socket.
H If the operator allows access to the Internet then the operator must
ensure that no unauthorized access is possible.
Overview
A
All settings that affect the Ethernet must be cleared with the responsible
network administrator. A maximum of four users are permitted access to
a paperless recorder simultaneously.
If alterations are made to the settings for Ethernet parameters, then the
instrument will automatically carry out a reset (restart).
DHCP DHCP (Dynamic Host Configuration Protocol) is used so that the paperless
recorder can automatically receive an IP address and other communication
parameters from a DHCP server.
On DHCP is switched on, the recorder receives its IP
address from the DHCP server
160
22 Configuration - Interface
recorder declares the address as invalid and is no longer accessible in the
network.
IP address If automatic IP address assignment is not used (DHCP = OFF), then the IP
address for the paperless recorder is set here.
Subnet mask If automatic IP address assignment is not used (DHCP = OFF), then the subnet
mask is set here.
The subnet mask is used to gather devices (PC, recorders etc.) together to
form subnets. All devices that have an IP address that is AND linked to the
subnet mask belong to one subnet and can communicate with one another.
If it is necessary to access devices outside the subnet, then the
communication must be handled by a gateway (standard gateway).
Standard If automatic IP address assignment is not used (DHCP = OFF), then the
gateway address of the standard gateway is set here.
The standard gateway is used for communication with devices that do not
belong to the subnet.
Modbus port The port address must be set for access to the paperless recorder and
no. TCP Modbus TCP protocol with visualization software is used (Modbus tunneling:
outer frame Ethernet, inner frame Modbus).
v Further information can be obtained from the Operating manual B 706581.0
DNS The DNS device name is set here. This makes it possible to access the device
device name not only through its IP address, but also through its name.
DNS server This is used to set up the IP address for a DNS server that is installed in the
network. The DNS server is required to resolve the name for e-mail transfer via
Ethernet.
Transfer rate Here you can configure the transfer rate that is used for communication
between the paperless recorder and the DHCP server or other computers.
Web server The paperless recorder has an integrated web server to operate the instrument
via the Ethernet interface.
v Chapter 28 "Web server"
161
22 Configuration - Interface
22.2 RS232/RS485
22.2.1 General
Overview
Device address For the RS485 type of interface, the device address for the paperless recorder
must only occur once within a group of connected instruments on the same
bus. This has little significance for an RS232 interface, since only one device
can be connected to the serial interface.
Baud rate The transmission rate that is to be used for operating the interface.
162
22 Configuration - Interface
Data format The data format that is to be used for operating the interface.
Min. The minimum response time is the minimum time that the recorder will take
response time before it sends a response to a data request.
The minimum response time is required by the RS 485 interface in the master,
in order to switch over the interface driver from transmit to receive. This
parameter is not required for the RS 232 interface.
Timeout Timeout monitoring can only be activated for the Modbus slave protocol.
monitoring
Yes Monitoring takes place.
No Monitoring does not take place.
If active monitoring is the case then the communication between the slave (pa-
perless recorder) and the master with regard to the external analog and binary
inputs is monitored. If no communication takes place within the configured
time then an alarm message is displayed and entered into the alarm and event
list.
Timeout monitoring remains inactive after the recorder has been switched on
until the master sends the first query. That way, different switch-on and start-
ing times from the master and slave are compensated.
v Chapter 2.7 "Binary Signals"
v Siehe "Activate replacement value" auf Seite 122.
v Siehe "Activate replacement value" auf Seite 126.
Alarm text This text is displayed in the status bar in the event of a malfunction and en-
tered in the alarm and event list.
163
22 Configuration - Interface
22.2.2 Modbus master
Overview
The parameters found under Modbus master can only be set up if the Modbus
master was selected as the protocol in the RS232/RS485 interface settings.
General The timeout and polling cycle are set here. The timeout defines that time after
which the master will declare that an initiated request has an error. The polling
cycle defines the interval between requests for reading data from a slave
device.
Addr. ext. A maximum of 54 external analog inputs can be read into the paperless
analog value recorder. The following parameters must be configured for each analog
variable.
Device address The address of the slave device from which data
are to be fetched.
Modbus address Address within the instrument.
The entry is made in decimal format.
v See the instrument documentation for the slave
device.
Number of The number of measurements to be read. The number
measurements “1” means that one measurement is made at every
cyclical interval. If a number larger than 1 is entered,
then (commencing at the Modbus address) several
measurements will be read and automatically distributed
to the following external inputs (analog values). The
entry template will be locked for subsequent values.
Example: starting at "Ext. analog value1“, three
measurement values are read. In the menu, the settings
for “Ext. analog value 2“ and "Ext. analog value 3“ are
locked. starting at "Ext. analog value 4”, a new
arrangement can be configured.
164
22 Configuration - Interface
Data format Selection of the format in which data are to be received.
For the float format, you can define whether the LSB
(least significant bit) or MSB (most significant bit) is
transmitted first.
In the unsigned integer format (UInt: 0 — 65535) and the
integer format (Int: -32768 — 32767) you can define a
divisor for the division of the data that are received. The
purpose of the division is to make it possible for floating
point values to be transmitted in integer format. So the
sender must multiply the data by the corresponding
factor before transmission.
Addr. ext. A maximum of 54 external binary tracks (binary values) can be read into the
binary value paperless recorder. The following parameters must be configured for each
binary variable.
Device address The address of the slave device from which data
are to be fetched.
Modbus address Address within the instrument.
v See the instrument documentation for the slave device.
Bit number The bit (b0 — b15) that is to be read.
v See the instrument documentation for the slave device.
Bit quantity The number of bits to be read. The number “1” means
that one bit is read at every cyclical interval. If a number
larger than 1 is entered, then (commencing at the
Modbus address) several bits will be read and
automatically distributed to the following external binary
values. The entry template will be locked for subsequent
values.
Example: starting at "Ext. binary value 1“, 16 bits are
read. In the menu, the settings for “Ext. binary value 2“
to "Ext. binary value 16“ are locked. starting at "Ext.
binary value 17”, a new arrangement can be configured.
Addr. ext. text A maximum of 27 texts can be read into the paperless recorder.
Device address The address of the slave device from which data
are to be fetched.
Modbus address Address within the instrument.
v See the instrument documentation for the slave
device.
Word number The read-in is always made as words, i. e. there will
always be at least two characters read.
165
22 Configuration - Interface
22.3 RS232 for Barcode Reader
Overview
166
22 Configuration - Interface
22.4 Modbus/TCP
Overview
Timeout Timeout monitoring can be activated in the event that recorder is run as slave
monitoring via Ethernet.
If active monitoring is the case then the communication between the slave (pa-
perless recorder) and the master with regard to the external analog and binary
inputs is monitored. If no communication takes place within the configured
time then an alarm message is displayed and entered into the alarm and event
list.
Timeout monitoring remains inactive after the recorder has been switched on
until the master sends the first query. That way, different switch-on and start-
ing times from the master and slave are compensated.
v Chapter 2.7 "Binary Signals"
v Siehe "Activate replacement value" auf Seite 122.
v Siehe "Activate replacement value" auf Seite 126.
Alarm text This text is displayed in the status bar in the event of a malfunction and en-
tered in the alarm and event list.
167
22 Configuration - Interface
168
23 Configuration – Batches/Plants
Two different screen presentations are available for batch reporting: The
following are available:
- current batch report and
- completed batch report
169
23 Configuration – Batches/Plants
Batch texts How can something be edited?
Device:
- Configuration
- Batches/plants
- Plant 1…3
- Line 1..10
- Content of right column
and factory setting
1
Device
- Visualization
- Current batch
- Select batch
- Activate editing
- Select field with
control knob
Texts can be edited on the If batch start, end and
- Activate control knob
device and with the setup duration are used, the
program. lines cannot be edited.
Setup program:
- Batches/plants
Device:
- Batches/plants 1...3
- Configuration
- Batch information
- Batches/plants
- Select line
- Gen. batch parameters
- Edit
- Text of left column 1…10 The batch number can be
permanently changed only on Setup program
Setup program: the device (Parameterization menu). 1,2
- Batches/plants (online):
- Batches/plants 1 1 - Set up connection
It can be temporarily changed on - Extras (tools)
- Batch information
the device or with the setup - Write interface texts
- Lines 1…10
program. At the end of a batch, - Edit texts
- Edit
the device-internal batch number - Send
is incremented and reactivated.
1
Only available if the relevant batch parameter “Text editable” is set to Yes.
2
If recording of interface texts does not work, the user who is connected with the device
does not have the necessary rights.
170
23 Configuration – Batches/Plants
23.2 General Plant Parameters
Overview
Number of The parameter defines the number of plants for which a batch report will be
plants created.
Comment For concluded batches, the text that is entered is shown as a header for a text
of maximum length 400 characters, which is used to describe the batches
(recipe or similar).
Text left column The parameters define the text in the left-hand column of the batch protocol.
01 — 10 The text is the same for all plants (batch reports).
v Chapter 4.9 "Batches/Plants"
171
23 Configuration – Batches/Plants
23.3 Plant 1 — 3
Overview
For each plant/batch, in addition to the “general plant parameters”, there are
also some “general parameters” and the management of the contents in the
right-hand column of the batch reports.
23.3.1 General
Overview
Plant name The plant name (maximum length 15 characters) is displayed in the status and
title bar for the display of a current or concluded batch report, and can be
used as a batch text in the right-hand column of a batch report. It is also used
in the Alarm and event lists menu.
v Chapter 4.9 "Batches/Plants"
v Chapter 6 "Alarm and Event Lists"
172
23 Configuration – Batches/Plants
Batch start This parameter defines how the batch report for a plant will be started and
stopped.
Control signal The control signal can only be activated if batch reporting is set to be started
by a binary signal.
Start index ... This parameter is used as the start marker for binary linking. If binary linking is
active for a batch text, then one of the 128 device-internal batch texts can be
inserted into a current batch report immediately after the “Start at text”
position.
Binary linking Depending on the settings, binary linking allows up to 64 different texts to be
(logic operation) incorporated into the batch report under control of the binary signals.
1—6
Up to 128 batch texts are available, which can be defined in the setup
program. The batch text that is used is defined by the “Start at text” parameter
and “Logic operation”.
173
23 Configuration – Batches/Plants
23.3.2 Lines 1—10
Overview
Right column This determines how the text is formed in the right-hand column of a batch
contents report.
174
23 Configuration – Batches/Plants
Bin. combined One of 128 device-internal batch texts is used. The
text selection is made through up to 6 binary signals.
Chapter 23.3.1 "General"
B6 B5 B4 B3 B2 B1 yes
0 0 0 0 0 0 0
0 0 0 0 0 1 1
0 0 0 0 1 0 2
0 0 0 0 1 1 3
. . . . . . .
. . . . . . .
. . . . . . .
1 1 1 1 0 0 60
1 1 1 1 0 1 61
1 1 1 1 1 0 62
1 1 1 1 1 1 63
175
23 Configuration – Batches/Plants
Bar code The text in the selected line will be loaded by a barcode
reader.
v Chapter 4.9.3
External The text in the selected line will be loaded with one out
text 1 — 27 of a maximum of nine interface texts.
From Text No. This parameter is available if the text in the right-hand column is created from
the internal text list, and is the first text from the list that is available for
selection by the user.
To Text No. This parameter is available if the text in the right-hand column is created from
the internal text list, and is the last text from the list that is available for
selection by the user.
Factory setting The factory setting (default text) is inserted into the current batch report if the
text in the right-hand column is formed from “Fixed text”, “Text list” or “Bar
code”. If the factory setting needs to be altered, then the data must be edited
in the current batch report ( ). To do this, the “Edit text” parameter must be
active.
Editable text This parameter makes it possible to alter a text within the current batch report.
Delete line This parameter determines whether or not an edited batch text (in the right
column) will be reset after a batch is complete.
176
23 Configuration – Batches/Plants
23.4 Final Remarks
The table below provides information again on the tools for configuring
individual text fields.
Texts in the
yes yes
left column
Fixed text,
text list,
log. combined
text, yes yes yes
plant name,
barcode texts,
ext. text yes
Batch start,
batchend, yes
batch duration
Description of
batches yes
(recipe)
H If the factory setting has not been changed, texts can be added
with a PC via the web server for the paperless recorder.
v Chapter 28 "Web server"
177
23 Configuration – Batches/Plants
178
24 Configuration - Date and Time
24.1 Time Synch. … Daylight Saving Time
Overview
Time synch. This parameter can be used to influence the time setting for the paperless
recorder. When used in conjunction with a binary signal it can thus ensure that
several recorders are synchronized to the same time.
Synch. at batch This parameter determines whether the time synchronization can also be
activated while batch reporting is in progress.
179
24 Configuration - Date and Time
Time zone The GMT parameter (Greenwich Mean Time) defines the time zone (ignoring
(GMT) any daylight saving time shift) in which the recorder is being operated. This
setting is important for evaluating data with the PC Evaluation Software
PCA3000.
Germany, 1 h = 60 min
France ...
England 0
Ukraine 2 h = 120 min
Russia 3 h = 180 min
(Moscow)
Daylight saving This parameter determines whether the daylight saving time change is active
time or inactive.
180
24 Configuration - Date and Time
24.2 Start Daylight Saving
When daylight saving time starts, the time is brought forwards by one hour.
Overview
Month The month in which daylight saving time starts is selected here.
Day in current This parameter is only available if a weekday has been configured in the “Day”
month parameter. In conjunction with “Day”, this sets which weekday in that month
starts daylight saving time.
Example:
Month = March
Day of the month = last
Day = Sunday
Time = 02:00 AM
So the changeover to daylight saving time takes place at 02:00 on the last
Sunday in March.
Day This parameter defines the day of the month on which daylight saving time
starts.
Time The time at which daylight saving time starts is set here.
181
24 Configuration - Date and Time
24.3 End Daylight Saving
When daylight saving time ends, the time is put back one hour.
Overview
Month The month in which daylight saving time ends is selected here.
Day in current This parameter is only available if a weekday has been configured in the “Day”
month parameter. In conjunction with “Day”, this sets which weekday in that month
ends the daylight saving time.
Example:
Month = October
Day of the month = fourth
Day = Sunday
Time = 03:00 AM
So daylight saving time will end at 03:00 on the fourth Sunday in October.
Day This parameter defines the day of the month on which daylight saving time
ends.
Time The time at which daylight saving time ends is set here.
H There is no validity check for the daylight saving time setting. Please
check that the entry is correct.
182
25 Configuration - Time server (SNTP)
25.1 General information about SNTP
SNTP is the abbreviation for "Simple Network Time Protocol." SNTP enables
the synchronization between the time of the paperless recorder with external
time signals (server; e.g. atomic clock).
Deviation that is If the deviation of the time between the paperless recorder and server does
less than 30 not exceed 30 seconds then the time in the paperless recorder is slowly ad-
seconds justed or updated without generating a configuration.
Deviation that is If the deviation of the time between paperless recorder and server does ex-
more than 30 ceed 30 seconds then automatically a new configuration is generated and the
seconds date and the time in the device is immediately set to the value from the server.
The following cases prevent synchronization:
- A transfer between setup program and recorder is active
- A transfer between the PCA Communication Software (PCC) and the re-
corder is active
- A user has opened an operating dialog (menu) such as configuration or pa-
rameterization on the recorder
- A function of the memory manager, such as exporting the recorder data to a
USB flash drive, is active
- A batch reporting is active
In these cases the synchronization will be canceled and another attempt will
be started after 5 minutes. If further unsuccessful attempts are the case then
the recorder will cause the repetition time of the recorder to vary to prevent
synchronization from taking place in the same constant interval.
Daylight saving The switch to summer time is not controlled over SNTP.
time
Note
183
25 Configuration - Time server (SNTP)
25.2 Synchronize with server ... period
Overview
Server A maximum of 3 servers can be indicated. The user can enter a server (DNS
name) or an IP address. Entry of the server name is the preferred option.
The 3 servers are queried from top to bottom – as a result, the second server is
only queried if the first one is not accessible, etc. If no sever can be reached,
the "Time server error" message will be entered into the event list. Synchroni-
zation will be attempted again in the next rhythm.
Period Period defines in which intervals the time of the paperless recorder will syn-
chronize with the external server.
The following settings are possible:
- 1 hour
- 12 hours
- 24 hours
184
26 Configuration - Undocumented Parameters
Overview
185
26 Configuration - Undocumented Parameters
186
27 Entering text and values
27.1 Text entry
The cursor (position marker) is at the end of the current setting. The active key
or function that will be performed when the control knob is pressed is shown
in blue.
Cursor Available characters
Character to left of
cursor is deleted.
Available
characters
H The characters that are shown as available are just an example.
They can be adjusted to suit your needs through the setup
program.
187
27 Entering text and values
Character h Move the cursor onto the required character, and press the control knob.
entry
Another selection window will open.
Reject entry
h Rotate the control knob to select upper case (capital) or lower case (small)
letters, or reject an entry, and activate/confirm the choice by pressing the
control knob.
Here too the selection and confirmation of the characters are made by rotating
and pressing the control knob.
The selection and confirmation of the numbers are made by rotating and
pressing the control knob.
188
27 Entering text and values
Select h Select “ ” and press the control knob.
temperature
All the temperature units that can be selected will now be shown. For better
unit
legibility, the degree sign (°) and the unit of measure (C or F) are separated,
and must be individually selected.
The selection and confirmation of the symbol is made by rotating and pressing
the control knob.
189
27 Entering text and values
27.1.7 Reject entry
h Select the “Cancel” button ( ) and press the control knob.
Character entry will now be ended. The text that was entered is not accepted,
and the dialog window is closed. The previously active setting is retained.
190
27 Entering text and values
27.3 Entering values
Digit-by-digit For this entry, each digit of the number (units, tens, ...) and the sign are
entry of an selected with the control knob.
integer
Example h Select “2” (the tens digit) by rotating the control knob ( ).
h Press the control knob.
The tens digit is now shown in red, to indicate that this digit can now be
altered ( ).
h Rotate the control knob to alter the tens digits, and then confirm the entry
by pressing the control knob.
The tens digit has now been altered, and is shown in blue again ( ).
The number is now shown in red, to indicate that it can now be altered ( ).
h Rotate the control knob to alter the number, and then confirm the entry by
pressing the control knob.
The number has now been altered, and is shown in blue again ( ).
191
27 Entering text and values
27.3.2 Real numbers (floating point)
To enter real numbers (with a decimal point), each digit of the number (units,
tens, etc.), the decimal point position, and the sign are selected with the
control knob.
Character to left of
cursor is deleted.
To move the cursor within the
entry template.
192
28 Web server
The web server functionality depends on the software version of the device.
193
28 Web server
28.1 General
The web server is integrated in the paperless recorder as a standard feature.
Four different modes of presentation are available:
- "Online Visualization (All Visualizations Except Batches)"
- "Three freely programmable HTML pages"
- "Online Visualization of Current Batch Reports"
- "QuadView"
The web server can be accessed on the PC side with Microsoft® Internet
Explorer by entering the IP address (e. g. http://10.10.90.45). DNS names can
be assigned on the device. Therefore a device can also be accessed using the
DNS names. For visualizing graphics, the SVG Viewer from Adobe® must be
installed on the PC in addition to Internet Explorer.
Log-in A password query has been activated in the factory. The user can switch it to
inactive with the PC setup program.
194
28 Web server
Home page
Header
195
28 Web server
Navigation
Online visualization
v Chapter 28.2
Online visualization of
current batch reports
v Chapter 28.4
Start of QuadView
Configuration of QuadView
v Chapter 28.5
Individual pages can be brought up by clicking (left mouse button).
Visualization The visualization area shows current data for the paperless recorder. The most
area recent data are read from the device automatically every 3 seconds.
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28 Web server
28.2 Online Visualization (All Visualizations Except Batches)
Data that are displayed correspond to the configured groups of the recorder.
Next group
Next channel
History
Groups
Visualization
Alarm/event list
The sample screen shows the web server's home page. This page can be
used to represent channels in the same manner as on the recorder's screen.
(Left) click to bring up the available menus of the recorder.
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Example Switching to bar graph presentation
h (Left) click the Visualization menu.
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28.3 Three freely programmable HTML pages
The sample screen shows one of three freely programmable HTML pages.
These pages can be created and modified with the setup program.
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28.4 Online Visualization of Current Batch Reports
When batch pages of a plant are called up, the current data from the recorder
is read and displayed.
Batch recording is active
or inactive
H The plant pages (batch pages) only match the pages in the
recorder if the factory setting of the instrument has been retained.
If plant data have been changed in the recorder, HTML pages must
be updated to reflect the changes.
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28.5 QuadView
Visualization for up to four devices is possible with QuadView. The
visualizations may involve one device or up to four different ones. Different
visualizations can be activated for each display (for example two views of a
device, curve presentation and bar graph display).
Before QuadView can be used, the function must be configured.
h (Left) click "Setup".
Setup The setup window appears, where all IP addresses in use can be configured.
If all or some fields are empty, they have not been configured for QuadView
yet.
h Complete the configuration and click "Save config".
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Result: IP addresses (or DNS names) that have been entered are saved as
cookies in the PC and remain intact until cookies are deleted (forexample by
the PC browser).
In the example shown here, two different recorders are accessed (recorder 1
top left and top right, recorder 2 bottom left and bottom right). Two different
visualizations are shown for each recorder.
Switching between the four visualizations works as shown in Chapter 28.2
"Online Visualization (All Visualizations Except Batches)".
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Unlike a normal online visualization, the header contains modified buttons.
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28.6 General information
The web server is integrated into the paperless recorder as standard. Three
different display types are available:
- "Online Visualization (All Visualizations Except Batches)"
- "Online Visualization of Current Batch Reports"
- "QuadView"
The web server can be queried from the PC with the following programs
(among others) without a SVG viewer having to be installed.
- Microsoft Internet Explorer 11
- Mozilla Firefox 26.0
- Google Chrome 32.0
The web server starts when the IP address (e.g. http://10.11.101.102) or the
DNS name is entered.
Logon A password query is active per default. The user can set this query to inactive
in the setup program.
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Start page The start page is automatically shown after a successful logon.
Distribution The display of the web server is divided into two areas:
- Navigation
- Visualization area
Navigation
Online visualization of
the current batch reports
v Chapter 28.8
Online visualization
v Chapter 28.7
Start page
The individual pages can be accessed by clicking the left mouse button.
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Visualization The visualization area shows the current data from the paperless recorder. Up-
area dating occurs automatically through the web server.
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28.8 Online visualization of the current batch reports
If batch reports from a plant are requested then the current data is extracted
from the recorder and shown.
H Texts that are sent to the recorder are reset at the end of a record-
ing by the device and must be re-sent.
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28.9 QuadView
Up to four devices can be visualized with the 4-fold view (QuadView). This ap-
plies to the same device or to two to four different devices. For each display,
different visualizations can be activated (e.g. the curve presentation and the
bar graph display of a device in two views).
Before the 4-fold view can be used the function must first be configured.
h Enter the IP address or the DNS name in the corresponding field and finish
the input by clicking the "Ok" button.
Result: the entered IP addresses (or DNS names) are saved on the PC as
cookies and therefore remain until the cookies are deleted (e.g. with the PC
browser). Visualization starts automatically.
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Delete configu-
ration
By left-clicking "[-]" the configuration will be deleted and new addresses can
be entered.
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210
29 Appendix
29.1 Bar code
Plant 1
Plant 2
Plant 3
Start
Stop
Reset
entry
211
29 Appendix
29.1.2 Batch texts
NORMAL PRODUCT
TOOTHED DISK 34
AXIS ROD 45
Product 645736
numbers
012876
212
29 Appendix
345435
A4555455
A455445
Personnel 4576
number
7665
213
29 Appendix
214
30 Index
Numerics
1-channel presentation 58
4-fold view 201, 208
A
Active operating mode 36
Alarm and event lists 44, 75
Alarm delay 148
Alarm limits 56–58
Alarm lists 75
Alarms, analog inputs 32
Alarms, counters/integr. 32
Alarms, ext. Analog inputs 32
Alarms, ext. binary input 32
Analog input 20
Analog inputs 109
External 20–21, 121
Arrangement of the documentation 10
Audit trail 91
B
Backup -> CF card 81
Bar code 65, 162, 166, 176, 211
bar code 167
Bar graph presentation 53–54, 57
Barcode reader 159
Batch 31, 53–54, 62, 99, 169
analyze 64
automatic start 63
change 62, 64
edit 62
Batch numbers 99
Batch reports 169
Batch start/stop 63
Batch status 63
Batch texts 170
Batches 50, 69, 75, 129
Start manually 62
Binary 53
Binary I/O 31
Binary I/O alarm 31
Binary input/output 134
Binary inputs
External 125
Binary inputs/outputs 115
Binary presentation 54, 59, 107
Binary signals 31, 40, 136
Overview 31
215
30 Index
Binary traces 136
C
CF card -> config. data 81
CF card -> user list 81
Change password 84
Channel description 58
Channel name 58
Channel step-on 44, 55, 61, 72
Cold junction 109
Collective alarm 33
Color display 17, 19
Comment Entry 69
Comment entry 53–54
Commissioning 9
CompactFlash 11, 17–18
CompactFlash memory card (external) 38
Completed batches 64
Config data -> CF card 81
Configuration 92, 101
Control knob 16–17, 19, 43
Counter 23–24, 68, 134, 149
presetting 26, 98
reset 26, 98
Counters/integrators 53–54, 68
Counting frequency (counter/integrator) 23–24
Counting frequency (counters/integrators) 24
Cursor 72
Curve presentation 53–56, 60
Customized linearization 109
D
Data
Readout via interface 41
Data lost 103
Data readout
via interface 79
with a CF memory card 79
Data readout via ... 104
Data recording 38
Data security 39
Date 98, 179
Daylight saving time 179
Device data 103
Device Information 86
Device Manager 83
Device manager 44
Device name 103
DHCP 160
216
30 Index
Diagram display 107
Diagram header 44, 60, 136
Diagram speed 35
Diagram view 46, 135
Display 17, 19
Display off 18
Displays and controls 17
DNS 161, 194
E
Eco mode 36, 137–140
Edit batch 63
Electrostatic discharge (ESD) 9
Entering values 191
Envelope 136
Eth. info 90
Ethernet 159–161
Event lists 75
Event Mode 139
Event mode 35, 55
Ext. binary input 32
Ext. texts 89
External analog input 20
External analog inputs 20–21, 121
External binary inputs 125
F
Factory setting 93
Fine adjustment 96
Firmware 81
Flow rate 23–24
G
Gateway 161
Group 69, 169
Group alarms 32
Group presentation 58
Group selection 44, 55, 61
Group step-on 44, 55, 61
Groups 50, 129
H
Hardware 87
Header 18, 43
High-speed counters 23–24, 149, 151
reset 26
217
30 Index
History 44, 71
History memory 104
horizontal presentation 56, 60
Hysteresis (differential) 132, 146
I
Info 87
Installation Instructions 15, 21–22
Instrument documentation in printed form 10
Instrument documentation in the form of PDF files 10
Integrator 23
Integrator with Out of Range 103
Integrators 23, 68, 134, 149
presetting 26, 98
reset 26, 98
Interfaces 159
Internal analog inputs 20–21
Internal memory 38
Introduction 9
IP address 161, 194, 204
K
Keys 13
L
Language 103
Life-cycle data management 41
Limit alarms 31
Limit monitoring 145
Limit value 156
Limits 31
Logic combination 175
Logic module 28–29
Log-in 84
Log-in and Log-out 84
Log-out 84
M
Main memory (RAM) 38
Math 28
Math module 28
Max. value 61
Measurement range exceeded 110, 114, 121, 124
Measurement selection 136
Memory alarm 40, 103
Memory alarms 103
218
30 Index
Memory manager 44
Memory managers 79
Memory presentation 44, 55, 71
MIN/MAX value recording 136
MIN/MAX values 136
Modbus 161, 164
Master 164
Module 88
N
Nameplate 20, 22
Network 160
Normal display 48
Normal mode 55, 137
Normal operation 35
Note signs 12
Numerical measurement display 18, 44, 46, 55, 72
O
Operating mode 55
Operating modes 35
Operating time counter 24, 149
reset 26
Operator level 44, 48, 53
Out-of-range 144
Over value 114, 121, 124
Overrange 110, 114, 121, 124
P
Parameterization 92, 95
Password 84, 194, 204
Password management 81
PCA3000 11, 40
PCC 11, 41
Plant 62, 129, 169
Plants 50, 99
Power LED 17, 19
Presentation modes 13
Probe break 146
Process image presentation 53–54, 59, 106
PROFIBUS-DP 20–21
Q
QuadView 201
219
30 Index
R
Recording period (counter/integrator) 25
Relay 22, 119
Relays 31
Report 53–54, 61, 107, 141
Report step-on 61
Reset (counter/integrator) 26
Returning 9
Rights 84, 101
RS232 166–167
RS232 / RS485 159, 162
RS232 for barcode reader 166–167
S
Sampling rate 55
Save all + update CF card 81
Screen 105
Screen saver 18
Screen switch-off 105
Screen texts 13
Scroll 72
Search 72
Serial interface 20–21
Service 93
Setup program 101
Stainless steal 16
stainless steel 15
Status bar 18, 45
Status LED 17, 19
Storage cycle (memory rate) 35, 39, 138
Storage status 137
Stored value 35, 39, 137
Supply frequency 103
SVG 194
Symbols 47, 78
Synchronization Time 144, 149
T
Temperature unit 103
Text entry 187
Text picture presentation 53–54
Textual presentation 58
Time 98, 179
Time period 61
Timed mode 35, 55, 140
Timeout monitoring 122, 126, 163, 167
Title bar 18, 45
Tolerance 131, 138
220
30 Index
Tolerance band comparison 133
Tolerance infringement 132
Touchpad 16, 19, 43
Type coding 20, 22
Typographical Conventions 12
U
Under value 110, 114, 121, 124
Underrange 110, 114, 121, 124
Undocumented parameters 185
Update CF card 81
USB 18, 40–41, 79–81
User 194
User list 81
Users 83–84, 95, 204
logged in 83, 95
logged out 83, 95
Standard (default) password 84
Standard (default) user 84
V
Value below measurement range 110, 114, 121, 124
Version 86
vertical presentation 55, 60
Visualization 44, 53
Visualization window 18, 47
W
Warning signs 12
Warranty 9
Web server 194, 204
Weighting (counter/integrator) 23–24
Writing configuration data to CF card / reading from CF card 81
Z
Zoom 72
221
30 Index
222
JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc.
Street address: JUMO House 6733 Myers Road
Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA
36039 Fulda, Germany Harlow - Essex CM20 2DY, UK Phone: 315-437-5866
Delivery address: Phone: +44 1279 63 55 33 1-800-554-5866
Mackenrodtstraße 14 Fax: +44 1279 63 52 62 Fax: 315-437-5860
36039 Fulda, Germany E-mail: sales@jumo.co.uk E-mail: info.us@jumo.net
Postal address: Internet: www.jumo.co.uk Internet: www.jumousa.com
36035 Fulda, Germany
Phone: +49 661 6003-0
Fax: +49 661 6003-607
E-mail: mail@jumo.net
Internet: www.jumo.net