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Wires - Technical & Application Data

This document provides technical details about 316 stainless steel wire for flame or arc spraying, including composition, physical properties, typical performance figures, spraying parameters and applications. The material is commonly used for corrosion resistant coatings and exhibits high shrinkage.

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gersom
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50 views2 pages

Wires - Technical & Application Data

This document provides technical details about 316 stainless steel wire for flame or arc spraying, including composition, physical properties, typical performance figures, spraying parameters and applications. The material is commonly used for corrosion resistant coatings and exhibits high shrinkage.

Uploaded by

gersom
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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WIRES - TECHNICAL &

APPLICATION DATA
Technical Data Sheet 84E
ISSUE: 04/16-11 SUPERCEDES: 11/09-10
________________________________________________________________________________

APPLICATIONS
This 316 Stainless steel is used primarily to provide a corrosion resistant deposition with reasonable hardness
and strength. The material exhibits very high shrinkage and it is normal to restrict thickness to 2mm (0.080
in). It is usual to "build up" with 55E before applying this coating. Typical applications include paper mill
cylinders, impellors, rams, shafts, etc. in corrosive environments.

WIRE DETAILS
Wire Size : 1.6mm, 2.0mm, 2.3mm (11g B&S), 3.17mm (1/8")
Composition : 316 StSt /316L StSt, C 0.03%, 2.5% Mo, 17.5% Cr, 12% Ni

PHYSICAL PROPERTIES OF COATING*


Adhesion (Tensile) : 20.7 MPa, 3000 psi (approx)
Density : 6.93 gm/cc
Melting Point : 1427°C (2600°F)
Hardness : 230Hv 10
Shrink Rate : 0.012 cm/cm (0.012 in/in)

* The physical properties shown above are given as a guide only. In practice, the values achieved are
dependent on the spraying parameters, the equipment used, surface preparation etc.

The information contained in this Technical Data Sheet is offered as a guide to Customers and Data sheet TB84E 1
Metallisation Ltd accept no liability arising from its use.
© Metallisation Limited
TYPICAL PERFORMANCE FIGURES*
PERFORMANCE FLAME SPRAYING ARC SPRAYING

Throughput 2.5 - 4 Kg/Hr 5.3 Kg/Hr/100A

Efficiency 70 - 75% Approx 75 - 80% Approx

Weight of Wire Required 1.04 Kg/m²/100 0.98 Kg/m²/100

* The above data is given as a general guide only. Reference should be made to the Operating Equipment
Manual for greater detail.

TYPICAL SPRAYING PARAMETERS


(See Equipment Manuals for details)

a) Combustion Gas Spraying Metallisation Mark 61 and 66E Pistols

MIXING
BLOCK GAS OXYGEN FLOWMETER AIR
FUEL GAS
NOZZLE PRESSURE PRESSURE SETTINGS PRESSURE
AIR NIPPLE
Ref Pistol Ref Pistol
Acetylene 1.02 bar 1.5 - 1.7 bar 3.7 bar
Manual Manual

b) Electric Arc Spraying

Metallisation Arc Spray Pistols : 140, 340 and 528E

Main Build Coating Settings

Atomising Air Pressure : 4.8 Bar


Spray Distance : 150 to 175mm
Voltage Setting : 24-26V
Current : Dependent upon the Energizer used
and Wire Diameter. However in order
to maintain high quality deposits 300A
should not be exceeded.

FINISHING
The coating is usually finished by grinding, but can also be turned to a good finish. Since sprayed metal
coatings are porous, it is essential that deposits be sealed if corrosion protection is required. The
recommended sealer for most environments is Metallisation Sprayseal M.

To comply with Health and Safety Legislation you are recommended to consult the MSDS referring to
this material.

The information contained in this Technical Data Sheet is offered as a guide to Customers and Data sheet TB84E 2
Metallisation Ltd accept no liability arising from its use.
© Metallisation Limited

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