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    HF25

    Uploaded by

    marran almarrany
    This document provides information on servicing the propeller shaft for a vehicle, including: - General information on the front and rear propeller shafts. - Service specifications for runout, length, and snap ring clearance. - Lubrication requirements specifying hypoid gear oil. - Removal and installation instructions noting the need to drain and refill transfer gear oil, align mating marks, and tighten bolts with clean threads.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    HF25

    Uploaded by

    marran almarrany
    41 views8 pages
    This document provides information on servicing the propeller shaft for a vehicle, including: - General information on the front and rear propeller shafts. - Service specifications for runout, length, and snap ring clearance. - Lubrication requirements specifying hypoid gear oil. - Removal and installation instructions noting the need to drain and refill transfer gear oil, align mating marks, and tighten bolts with clean threads.

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    This document provides information on servicing the propeller shaft for a vehicle, including: - General information on the front and rear propeller shafts. - Service specifications for runout, length, and snap ring clearance. - Lubrication requirements specifying hypoid gear oil. - Removal and installation instructions noting the need to drain and refill transfer gear oil, align mating marks, and tighten bolts with clean threads.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    41 views8 pages

    HF25

    Uploaded by

    marran almarrany
    This document provides information on servicing the propeller shaft for a vehicle, including: - General information on the front and rear propeller shafts. - Service specifications for runout, length, and snap ring clearance. - Lubrication requirements specifying hypoid gear oil. - Removal and installation instructions noting the need to drain and refill transfer gear oil, align mating marks, and tighten bolts with clean threads.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    25-1

    PROPELLER
    SHAFT
    CONTENTS

    GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2 SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 2 PROPELLER SHAFT . . . . . . . . . . . . . . . . . . . . . . . 3

    LUBRICANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    25-2 PROPELLER SHAFT – General Information/Service Specifications/Lubricant/Special Tool

    GENERAL INFORMATION
    A two-joint propeller shaft was used for both the front and rear.
    SERVICE SPECIFICATIONS
    Items Standard value Limit
    Propeller shaft runout mm Front – 0.5
    Rear – 0.4
    Length of rear propeller shaft mm 630 ± 1.5 –
    Clearance of snap ring Front 0 – 0.06 –
    groove mm
    Rear 0.02 – 0.06 –

    LUBRICANT
    Items Specified lubricant Quantity
    Front propeller shaft sleeve Hypoid gear oil SAE 75W–90 or 75W–85W or 80W As required
    yoke conforming to API GL–4

    SPECIAL TOOL
    Tool Number Name Use
    MB990840 Universal joint Disassembly and reassembly of the universal
    remover and joint
    installer
    PROPELLER SHAFT – Propeller Shaft 25-3
    PROPELLER SHAFT
    REMOVAL AND INSTALLATION
    Caution
    Do not reuse the rear propeller shaft already shrunk due to a big impact. The rear propeller shaft
    has impact-absorption mechanism (shrinkage).

    Pre-removal Operation Post-installation Operation


    D Shift the lever to “2H” Transfer Gear Oil Supplying
    D Transfer Gear Oil Draining (M/T: Refer to GROUP 22 – On-vehicle Service.)
    (M/T: Refer to GROUP 22 – On-vehicle Service.) (A/T: Refer to GROUP 23 – On-vehicle Service.)
    (A/T: Refer to GROUP 23 – On-vehicle Service.)

    2
    Gear Oil: Hypoid gear oil SAE 75W–90 or
    75W–85W or 80W conforming to API GL–4

    49 – 59 Nm

    49 – 59 Nm

    Removal steps
    AA" "AA 1. Front propeller shaft assembly
    AA" "AA 2. Rear propeller shaft assembly
    25-4 PROPELLER SHAFT – Propeller Shaft

    REMOVAL SERVICE POINT


    A FRONT PROPELLER SHAFT ASSEMBLY/REAR
    PROPELLER SHAFT ASSEMBLY REMOVAL
    1. Make mating marks on the differential companion flange
    and flange yoke, and then remove the propeller shaft
    assembly.
    2 Cover the transmission and transfer not to allow foreign
    materials to enter.
    INSTALLATION SERVICE POINT
    A REAR PROPELLER SHAFT ASSEMBLY/FRONT
    PROPELLER SHAFT ASSEMBLY INSTALLATION
    When reusing the propeller shaft, align the mating marks made
    during the removal and install the propeller shaft assembly
    to the companion flange.
    Caution
    1. Wipe out oil and grease on the threads of the mounting
    bolts and nuts before tightening, or they will loosen.

    2. Do not damage the oil seal lips of the transmission


    and transfer.

    Oil seal

    INSPECTION
    PROPELLER SHAFT RUNOUT
    Limit:
    Front propeller shaft: 0.5 mm
    Rear propeller shaft: 0.4 mm

    REAR PROPELLER SHAFT


    1. Measure length A.
    A
    Standard value:
    630 ± 1.5 mm
    2. If the standard value is not met, replace the rear propeller
    shaft.
    PROPELLER SHAFT – Propeller Shaft 25-5
    DISASSEMBLY AND REASSEMBLY
    3
    2

    1 2
    6

    1 2
    5

    3 4

    3 2
    3 1

    Universal joint repair kit

    Disassembly steps
    A B 1. Snap ring 4. Flange yoke
    B A 2. Journal bearing 5. Sleeve yoke
    3. Journal 6. Propeller shaft

    DISASSEMBLY SERVICE POINTS


    A SNAP RING REMOVAL
    Make mating marks on the flange yoke, sleeve yoke and
    propeller shaft. Then, remove the snap rings.

    Mating marks
    25-6 PROPELLER SHAFT – Propeller Shaft

    MB990840
    B JOURNAL BEARING REMOVAL
    1. Using the special tools, press in the journal bearing to
    remove the journal bearing on the opposite side.
    2. Set the special tools reverse to press in the journal. Then,
    pull out the journal bearing pressed in step 1.
    Caution
    Do not tap the journal bearing to remove. Tapping
    the journal bearing will upset the balance of the
    MB990840 propeller shaft.

    MB990840

    MB990840

    MB990840

    MB990840 REASSEMBLY SERVICE POINTS


    A JOURNAL BEARING INSTALLATION
    Groove for snap ring
    1. Using the special tool, press in the journal bearing to the
    yoke until the snap ring groove can be seen completely.

    2. Using the special tools, press in the journal bearing on the


    opposite side to the yoke.
    MB990840 Caution
    Press in the journal bearing straight, or the journal
    could damage the inside of the journal bearing.
    3. Align the mating marks on the yoke and propeller shaft. On
    the propeller shaft side, install the journal bearing in the
    MB990840 same steps of 1 and 2.

    B SNAP RING INSTALLATION


    MB990840 1. Install the snap ring to one side of the journal.
    2. Using the special tool, press in the journal bearing toward
    the snap ring from the opposite side which the snap ring
    has been installed on.
    Snap ring
    PROPELLER SHAFT – Propeller Shaft 25-7
    3. Install the snap ring on the opposite side and measure the
    clearance of the snap ring groove with a thickness gauge.
    Snap ring
    Standard value:
    A Front propeller shaft (A) 0 – 0.06 mm
    Rear propeller shaft (A) 0.02 – 0.06 mm
    Caution
    Always use snap rings of the same thickness on both
    sides.

    4. If the standard value(s) are not met, use other snap rings
    to adjust the clearance.
    Items Thickness mm Identification
    colour
    Front propeller shaft, 1.28 –
    R
    Rear propeller
    ll shaft
    h ft 1.31 Yellow
    1.34 Blue
    1.37 Purple
    Rear propeller shaft 1.40 Brown
    NOTES

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