No.

CP–SS–1580E

DigitroniKTM
Digital Indicating Controller
SDC40A
The DigitroniK TM SDC40A is a compact (96mm x 96mm)
digital controller. The SDC40A features a wide variety of
input options: thermocouples, resistance temperature detec-
tors, DC voltage and DC current inputs are supported.
Control outputs consist of time proportional PID (relay out-
put, voltage output), current output PID, position proportional
PID, and heat/cool PID. The SDC40A simplifies control with
PID auto tuning and systems. The SDC40A can optionally
be provided with a maximum of 12 remote switch inputs
and a maximum of 8 event outputs for automatic operation
in combination with a PLC.

■ Features
• Four or five digit display.
• Accuracy of ±0.1% FS.
• 100ms input sampling cycle. • Two user-defined pushbuttons are available.
• Input type and range are selectable by operator keys. • A 10-segment bargraph displays 0-100% control output at
• Up to eight individual set points. a glance. It can also be used as a “Green belt” OK indica-
• Eight groups of PID control constants. These can also be tor, event output monitor, remote switch input or motor
automatically set by autotuning. opening monitor.
• Group of gain constants enables variable gain control. • To enable use in a wide range of application options in-
• Set point change rate can be set using the SP ramp function. clude:
• Two event outputs are standard. ★ Events (3, 8 points) ★ Digital inputs (4, 12 points)
• The remote SP model features one group of ratio constants ★ Auxiliary output (1 or 2 points)
for ratio control. ★ Serial communications (RS-485, RS-232C)
• Computer backup of process data is available in the re- • Basic models:
mote SP model. · Standard model · Remote SP model
• Internal cascade algorithm provides internal linking of the · Internal cascade model
primary and secondary controllers in one device. • CE approval obtained

■ Basic Function Block Diagram

• Standard Model, and Remote SP Model
Analog Input 1 Output limits Fixed MV output Control output OUT
Process variable (PV) inputs • Range selection • Bias
• Square root • Filter • High/low limit • Fixed MV value 1 • A/M • Current
• Thermocouple • RTD
• Scaling • Broken line approximation • Variation limit • Fixed MV value 2 • Voltage
• mA • mV PV
• Ratio (1) (12 segments) • Fixed MV value 3 • Relay
• Motor drive
Event output (2, ★ 3 to 8) • Heat/cool
★ Remote switch input (RSW) • LSP number (8) • RSP ration (8)
• SP • MV
(4, 12 inputs) • PID group number (7) • LSP shift RSW EV
Control unit • PV • MFB
• A/M • RUN/READY
• PID (8) • DEV • Status event
• R/L • Computer backup
• RSP • Instrument alarm
• Direct/reverse • AT • Auto tuning+
• Process diagnosis
• Fixed MV value output (3) Neuro & Fuzzy
• RUN/READY ★ Auxiliary outputs (1, 2)
Local set point • SP setting • SP ramp LSP R/L SP selection AUX
• SP • RSP
(LSP) • LSP selection (8) • SP limit selection • Gain (9)
• PV • MV
• Direct/reverse • DEV • MFB
(Remode SP model only) action selection
Analog input 2 RSP • SP limit
Remote set point (RSP) • Input selection • Filter
• 4 to 20mA • Square root extraction • Broken line approxi-
• 1 to 5V operation mation (12 segments)
• Scaling • SP limit ★ Communication input/output
• Ratio (1) • RSP ratio (7)
• Bias COMM • RS-485
• RS-232C
Motor feedback MFB
• Full open/full close adjustment
Smart loader
• Data transmit/receive

Instrument power supply

AC Model 90 to 264V ac
DC Model 21.6 to 26.4V dc ★ : Optional functions

1
• Internal Cascade Model

Analog input 2 • Range selection • Broken line Control

Process variable • Square root approximation Output limit Fixed mV output output OUT
input (2) (PV2) • Scaling (12 segments)
• 4 to 20mA • Current
• Ratio (1) • PV1ťŤPV2
• 1 to 5V exchange PV2 • High/low • Fixed mV value 1 • Voltage MV2
• Bias • A/M
limit • Fixed mV value 2 • Relay
• Filter
Slave control unit • Fixed mV value 3 • Motor drive
★ Remote switch (RSW) • LSP number • Fixed MV • PID • Heat/cool
inputs, (4 or 12) • PID group number value output • Auto tuning
• A/M • LSP shift • RUN/READY
• R/L • RUN/READY Event output (2, *3 to 8)
• Direct/reverse • AT SP2 • SP1, 2 • MV1, 2
R/L • PV1, 2 • MFB
Slave setting • LSP setting • SP limit S-LSP
selection • DEV1, 2 • Each status event
(S-LSP) • LSP selection (2) EV • RSP • Instrument alarm
RSP • RSP scaling • Process diagnosis
• RSP ratio (7)
• SP limit MV1 ★ Auxiliary output (1, 2)
• Variation limit Main control unit
• PID • SP1, 2 • MV1, 2
Motor feedback MFB
• Full open/full close adjustment • Gain (9) • PV1, 2 • DEV1, 2
• Auto tuning +
AUX • S-LSP • RSP
Analog input 1
• Input system • Filter Neural & Fuzzy • MFB
Process variable
input 1 (PV1) selection • Broken line • Direct/reverse
• Thermocouple • RTD • Square root approximation selection ★ Communications
• DC current • DC voltage • Scaling (12 segments) PV1 • RUN/READY
• Ratio (1) • PV1ťŤPV2 COMM • RS-485
• Bias exchange
• RS-232C
Main setpoint • LSP setting • LSP ramp SP1
(M-LSP) • LSP selection (6)
Smart loader
• Data transmit/receive

Instrument power supply

AC Model 90 to 264V ac
DC Model 21.6 to 26.4V dc ★ : Optional functions

■ Specifications
Analog Type of inputs A variety of thermocouples, RTDs, mV and mA.
input 1 Input display ±0.1% FS±1U (under standard conditions)
(PV1 input) accuracy This may be affected by indication value conversion.
Input sampling cycle 100ms
Input digital filter Variable 0.0 to 120.0s (there is no filter at 0.0)
Input bias –1000 to +1000U (U: °C, KPa, % and other standard industrial units)
Input ratio 0.001 to 9.999
Input broken line 12 point broken line approximation can be assigned to analog inputs 1 or 2.
approximation
Square root opera- 0.0 to 10.0% FS (no square root calculation is performed at 0.0)
tion dropout
Input bias current Thermocouple, DC voltage input: ±1.3µA max. (peak, standard conditions)
–3µA max. in the linear V range above 1V
Input impedance DC current input: 50Ω ± 10% (under operating conditions)
Measuring current RTD input: 1.04 mA ± 0.02 mA, terminal A (under operating conditions)
Influence of Thermocouple: Variation in the displayed value due to input conversion when the wiring resistance at both
wiring resistance ends is 250Ω:
• M01, L02; 35µV max. • L01; 60µV max. • Others; 750µV max.
RTD: ±0.01% FS/Ω max. within wiring resistance range of 0 to 10Ω.
±0.02% FS/Ω in the range whose minimum resolution is 0.01°C.
The allowable wiring resistance is 85Ω max. (except for 0.01°C resolution)
(A zener barrier is available for on site adjustment.)
Allowable parallel Allowable parallel resistance for thermocouple break detection is 1MΩ min.
resistance
Maximum allowable Thermocouple, mV input: –5 to +15V
input mA input: 28 mA
Burnout Thermocouple input: Upscale + Alarm indication (AL01) (including the DC mV range)
DC voltage input: Downscale + Alarm indication (AL02)
DC current input: Downscale + Alarm indication (AL02)
However, near 0% FS in the 0 to 20 mA range, neither burnout nor alarm
indication is performed.
RTD input: When “C” wire is broken: Upscale + Alarm indication (AL01 + AL09)
When resistance element and “A” wire, or resistance element and “B” wire, or “A”
wire and “B” wire are broken: Upscale + Alarm indication (AL01 + AL07)
When “B” wire, or resistance element and “C” wire, “A” wire and “C” wire, or “B”
wire and “C” wire, or resistance element, “B” wire and “C” wire, or “A” wire, “B” wire
and “C” wire are broken: Upscale + Alarm indication (AL01 + AL08)
Over range detec- Higher than 110% FS: Upscale
tion threshold Lower than –10% FS: Downscale (however, downscaling is not performed by F50 and P50
models. The lower indication limit of the B19 model is 20°C/60°F.)
Cold junction com- ±0.5°C (standard conditions)
pensation accuracy
Cold junction com- Compensation inside the instrument or compensation outside the instrument (0°C only) is selectable.
pensation method

2
Analog Type of input 4 to 20mA or 1 to 5V dc
input 2 Input indication ±0.1% FS±1U (standard conditions), when converted to displayed value (may differ, depending on range)
(RSP input accuracy
of remote Input sampling cycle 0.1s
SP model or
PV2 input Input digital filter Variable 0.0 to 120.0s (there is no filter at 0.0)
of internal Input bias –19999 to +30000U
cascade Input ratio 0.001 to 30,000 (gain cannot be used in case of selection of the multi ratio of 8 groups. Trade off.)
model)
Input broken line 12 broken lines of approximation
approximation (which can be assigned to either of analog inputs 1 or 2.)
Square root oper- 0.0 to 10.0% FS (no square root calculation is performed at 0.0.)
ation threshold
Scaling –19999 to +26000U (reverse scaling is also possible. The decimal point position can be changed. Resolution
is 1/26000.)
Input bias current 1 to 5V input: +10µA max. (under operating conditions)
Input impedance 1 to 5V input: 1MΩ min. (under operating conditions)
4 to 20mA input: 50Ω ±10% (under operating conditions)
Allowable maximum 1 to 5V input: 0 to 6V
input 4 to 20mA input: 28mA
Burnout Downscale + Alarm indication (AL04)
Over range detec- More than 110% FS: Regarded as upscale.
tion threshold Less than –10% FS: Regarded as downscale.
PV1 ↔ PV2 switch Internally switchable in the internal cascade model.
Indications PV and SP indication 5-digit 7-segment LED
and setting Function indication 2-digit 7-segment LED
LED bar Ten LED segments out of twelve indicate control output:
• When motor opening indication (2G) is selected, ten segments are used.
• When the OK indicator function is selected, all twelve segments are used as a ”green belt”.
• This LED bar can also be used to monitor events 4 to 8 and RSW 1 to 12.
Status indication 18 LEDs (some models do not include all indicators)
Operating keypad 13 rubber keys (there may be dead keys depending on model).
Number of set points 1 to 8 points (selection and changeover use available) with the internal cascade model, up to 6
points are allowed on the master side, up to 2 points are allowed on the slave side.
Memory storage Non-volatile semiconductor memory (EEPROM)
Indication ranges –10 to +110% FS of range or scaling value (–10% FS is not applicable for F50, P50 and B18
models.)
Setting range –19999 to +26000U (when an SP limit is applied, the relevant value is used.)
Indication masking The least significant digit can be masked for 4-digit indication.
SP limits Low limit: –19999U to high limit value
High limit: Low limit value to 26000U
SP ramp (separately UP ramp: 0 to 26000U (no ramp at 0) Down ramp: 0 to 26000U (no ramp at 0)
set for LSP and RSP) The measurement interval can be selected from among the following:
• U/hr • 0.1U/hr • U/min • 0.1U/min
Control Model number 0D 2G 5G 6D 3D, AK, 5K, 9K, BK
output Type of output SPDT relay contact M/M driving relay Current output Voltage output (load *See Table 1.
output contact output (4 to 20mA dc) current is adjustable)
Control action Time proportional PID Position proportional Current proportional Time proportional 2-stage (heat/cool)
PID PID PID PID
No. of PID groups 8 groups 8 groups 8 groups 8 groups 4groups on each of
heat and cool sides
PID autotuning Autotuning allowed. Autotuning allowed. Autotuning allowed. Autotuning allowed. Autotuning not allowed.
Output rating Contact rating: Contact ratings: Max, allowable load Max. allowable load Table 1
5A 2.5A (30V dc L/R=0.7ms) resistance: internal resistance: Heat side Cool side
(30V dc/ 120V ac, 4A (120V ac COS φ = 0.4) 680Ω (under operating 680Ω (under operating
conditions) 3D 0D 0D
resistive load) 2A (240V ac COS φ = 0.4) conditions)
4A Allowable contact voltage: Output accuracy: Load current setting AK 0D 5G
(240V dc, resistive load) 250V ac, resistive load ±0.1% FS max. accuracy: 5K 5G 5G
±0.2% FS max. (under
Allowable contact voltage: 125V dc, resistive load (under operating 9K 0D 6D
operating conditions)
250V ac, resistive load 125V dc L/R=0.7ms conditions) BK 5G 6D
Load current setting
125V dc, resistive load 250V ac COS φ = 0.4 Output resolution: resolution: 1/200min
Maximum switching power: Maximum switching power: 1/2000 min Inrush current: In the heat/cool model, the
150W, 960VA (resistive 75W (L/R=0.7ms) Inrush current: 25mA max. 50ms max. output type differs between
load) 480VA (COS φ = 0.4) 25mA max., 50ms max. (with 250Ω load) the heat side and cool side
Mechanical life: Mechanical life: (with 250Ω load) Maximum output current:
as shown in the above table.
10,000,000 repetitions 10,000,000 repetitions Maximum output current: 21.6mA dc
Each output rating is the
Electrical life: Electrical life: 21.6mA dc Minimum output current:
2.4mA dc same as for 0D, 2G, 5G, or
100,000 repetitions (at 100,000 repetitions Minimum output current:
6D.
contact rating, COS φ =1, (at contact rating, 2.4mA dc Off time leak current:
frequency 30 times/min) COS φ = 0.4, frequency Opening terminal voltage: 100 µA max. (with load is
shorted under operating • The heat side and cool side
Minimum switching 30 times/min) 25V max.
conditions) ca be switched.
voltage: 5V Minimum switching Output update cycle:
Output update cycle: • Direct or reverse action can
Minimum switching current: voltage: 5V 100ms
100ms be selected by remote
100mA Minimum switching
Minimum on-off time: switching, as in the other
Minimum on/off time: current: 100mA 100ms on, on-off control models.
100ms on, on/off control 100ms on, time
100ms on, time proportional control
proportional control (cycle time: 10s min.)
0.1% of cycle time (cycle
time: less than 10s)
Proportional band 0.0 to 1000.0% FS 0.1 to 1000.0% FS 0.1 to 1000.0% FS 0.0 to 1000.0% FS 0.1 to 1000.0% FS
(P) (On-off operation (On-off operation is (On-off operation is (On-off operation (On-off operation is
when P=0) not allowed) not possible) when P=0) not allowed)

3
Control Model number 0D 2G 5G 6D 3D, AK, 5K, 9K, BK
output Cycle time 5 to 120s 1 to 60s Same as for each
(setting possible — — (setting possible type of output
every second) every second)
Integral time (I) 0 to 3600s 0 to 3600s 0 to 3600s 0 to 3600s 0 to 3600s
(PD action when I=0) (PD action when I=0) (PD action when I=0) (PD action when I=0) (PD action when I=0)
Derivative time (D) 0 to 1200s 0 to 1200s 0 to 1200s 0 to 1200s 0 to 1200s
(PI action when D=0) (PI action when D=0) (PI action when D=0) (PI action when D=0) (PI action when D=0)
Differential gap 0 to 1000U — 0 to 1000U 0 to 1000U Same as in each
(in on-off operation) (in on-off operation) (in on-off operation) output type.
Dead band — 0.5 to 25.0% OUT — — –100.0 to +5.0% OUT
Output limiter Low limit value: Low limit value: Low limit value: Low limit value: Low limit value:
–10% to high limit value –10% to high limit value –10% to high limit value –10% to high limit value –10% to high limit value
(–10 to 0% become 0%) High limit value: High limit value: (–10 to 0% become 0%) High limit value:
High limit value: Low limit value to 110% Low limit value to 110% High limit value: Low limit value to 110%
Low limit value to 110% Low limit value to 110%
(100 to 110% become (100 to 110% become
100%) 100%)

Manipulated variable 1 to 100% 1 to 100% 1 to 100% 1 to 100% 1 to 100%

change rate limiter (every 100 ms) (every 100 ms) (every 100 ms) (every 100 ms) (every 100 ms)
MFB (Motor Feed — 100 to 2500Ω — — —
back) input range
MFB (Motor Feed Whether action is to be
back) break control — continued is selected by — — —
MFB position assumption.

Variable gain If the load characteristic of the control system is non-linear, stable control characteristics are obtained by
changing the gain according to the deviation. Control conforms to the following equation:
1
Set proportional band (p) X Gain value = Real proportional band.
Set value range: 0.01 to 300.00
Gain 1: when –20% FS Gain 6: when 2% FS
Gain 2: when –10% FS Gain 7: when 5% FS
Gain 3: when –5% FS Gain 8: when 10% FS
Gain 4: when –2% FS Gain 9: when 20% FS
Gain 5: when 0% FS
The gain ramp is automatically calculated using set gains, when the deviation is less than –20% or more than
20%, calculation uses the extended characteristic.
Remote No. of input points 4 or 12 (option)
switch Connectable outputs Dry contact (relay contact) and open collector (current sink to ground)
Input (RSW) Opening terminal +0.6V
12V –1.6V between common terminal (No. 25) and each input terminal (under operating conditions)
voltage
Shorting terminal The current from each terminal is 5.0 to 6.6mA (under operating conditions)
current
Allowable contact re- On: Less than 700Ω (under operating conditions)
sistance (dry contact) Off: More than 10kΩ (under operating conditions)
Residual voltage at 3V max. (under operating conditions)
open collector on time
Leak current at open 100µA max. (under operating conditions)
collector off time
Parallel connection Interconnection of SDC40A units is possible. Connection with compatible units other than SDC40A is also
with other instrument allowed.
Input sampling cycle 0.1s
Minimum hold time 0.2s
of on detection
Function allocation NOP, RUN/READY, AUTO/MANUAL, REMOTE/LOCAL, AT start/stop, direct/reverse action, LSP number and
PID number selection 0/+1, 0/+2, and 0/+4 (PID No. 0 cannot be selected)
Fixed MV value output 1, 2 and 3
LSP shift 0/+1, 0/+2, 0/+4, 0/+8, 0/+16, 0/+32, 0/+64, 0/+128, 0/+256, 0/+512
Analog input 2 ratio number selection 0/+1, 0/+2, 0/+4
Computer backup system 1 and 2
How to use LSP number / LSP shift Computer backup system usage
SDC40A Normal operations On computer error
Sensor Sensor
50 PV PV
LSP 0 to 7
RSW
LSP number Set value by Set value LSP
selection LSP number by LSP shift shift width
(binary input)
Error
selection
Control Remote Control
LSP shift
50 + 3 x 2 output (mV) switch output (mV)
(binary input) SDC40A SDC40A
OFF Sensor ON Sensor
56 PID PID
LSP PV PV
Set value
shift width
Set by config-
The control output is used directly.
uration C55
(–10000 to +10000U)

The output is changed over by remote switch input to control by SDC40A

One of the following two configurations must then be selected by the remote switch:
1 PV at changeover is used as SP.
2 LSP preset is used as SP.

4
Event No. of output 2 points: standard (SPST relay contact).
points 1 point (SPDT relay contact) and 5 points (open collector output) can optionally be added.
Event setting Direct PV Reverse PV Direct deviation Reverse deviation Direct absolute
deviation value
EV EV SP+EV SP+EV EV EV
ON
ON ON ON ON
OFF
OFF OFF OFF OFF

PV PV PV PV PV
SP
Differential Differential Differential Differential Differential Differential
gap gap gap gap gap gap

Reverse absolute Direct MV Reverse MV Direct RSP Reverse RSP

deviation value
EV EV EV EV EV EV
ON ON ON ON ON

OFF OFF OFF OFF OFF

PV PV PV MV MV
SP Differential Differential Differential Differential
Differential Differential
gap gap gap gap gap gap

Direct SP Reverse SP Direct motor Reverse motor All alarm sum

feedback feedback
EV EV EV EV
ON ON ON ON ON

OFF OFF OFF OFF

OFF
PV PV MFB MFB PV range alarm
Differential Differential Differential Differential Instrument alarm
gap gap gap gap

PV range alarm Instrument alarm Manual status READY status Local status

ON ON ON ON ON

OFF OFF OFF OFF OFF

During PV over range Manual status READY status Local status

—10% FS max.
+110% FS min During instrument AL indication

Auto tuning status Process diagnosis* * Process diagnosis event:

This is turned ON if the event on delay time is exceeded, but the
ON ON
temperature does not rise beyond the differential gap (does not
OFF lower in the case of direct action) when the manipulated variable
During AT is larger than the event set output value.
OFF
ON delay time

Setting range PV (direct, reverse): –19999 to +26000U RSP (direct, reverse): –19999 to +26000U
Deviation (direct, reverse): –19999 to +26000U MFB (direct, reverse): –10.0 to +110.0%
Absolute deviation value: 0 to 26000U Process diagnostics: –10.0 to +110.0%
MV (direct, reverse): –10.0 to +110.0%
Differential gap MV event, other than MFB: 0 to 200U,
(hysteresis) setting MV event, MFB: 0.0 to 20.0%
range However, when alarm event or status alarm is set, no differential gap can be set.
On delay time 0 to 20000s(min) The on delay time can be set for event output EV1 to EV3.
Output action On-off
Output rating Event
EV1, EV 2 (standard) EV3 (option) EV4 to EV8 (option)
Item
Type of output SPST (1a) relay contact SPDT (1a1b) relay contact Open collector output
Contact rating 1A (30V dc/250V ac with 2A (30V dc/250V ac with —
resistive load) resistive load)
Allowable contact voltage 250V ac with resistive load 250V ac with resistive load —
30V dc with resistive load 30V dc with resistive load
Mechanical life 20,000,000 cycles 50,000,000 cycles —
Electrical life 100,000 cycles (at contact 100,000 cycles (at contact
rating, and frequency of 20 rating, and frequency of —
times/min.), COSφ =1 20 times/min.), COSφ =1
Minimum on-off voltage 10V 10V —
Minimum on-off current 10mA (Use a bleeder 10mA (Use a bleeder —
resistor if necessary.) resistor if necessary.)
Load drive power voltage — — 10 to 29V dc
range
Maximum output current — — 70mA/point max. (under
operating conditions)
Off time leak current 0.1mA/point max. (under
— — operating conditions,
within load drive power
voltage range)
Off time residual voltage 1.6V max. (under oper-
ating conditions, within
— — load drive power voltage
range, and at maximum
output current)

5
Auxiliary No. of output points 1 or 2 (1 point in 2G, 3D, AK, 5K, 9K, and BK models)
output Type of output Selectable from PV, SP, DEV, RSP, MV and MFB.
Output rating 4 to 20mA dc. Max. allowable load resistance: 680Ω
Output accuracy ±0.1%FS (under standard conditions)
Output resolution 1/10000 (numeric value of independent resolution; for example, the input resolution of PV or MFB is not included)
Inrush current 25mA max. 50ms max. (with 250Ω load)
Maximum output 21.6mA
current
Minimum output 2.4mA
current
Opening terminal 25V max.
voltage
Output update cycle 0.1s
Communica- Communication Communication protocols RS-485 (Note 1) RS-232C
tion system Network Multidrop The device is provided only with the
The device is provided only with the slave station function
slave station function, 1 to 16 units max.
(DIM), 1 to 31 units max. (CMA, SCM).
Data flow Half duplex Half duplex
Synchronization Start/stop synchronization Start/stop synchronization
Interface system Transmission system Balanced (differential) Unbalanced
Data line Bit serial Bit serial
Signal lines 5 transmit/receive lines (3-wire connec- 3 transmit/receive lines
tion is also possible)
Transmission speed 4800, 9600 bps 4800, 9600 bps
Communication distance 500m max. (total) 15m max.
Protocol RS-485 RS-232C
Message characters Character configuration 11 bits/character 11 bits/character
Format 1 start bit, even parity, and 1 stop bit, 1 start bit, even parity, and 1 stop bit,
or 1 start bit, no parity, and 2 stop bits or 1 start bit, no parity, and 2 stop bits
Data length 8 bits 8 bits
Isolation Completely isolated between the input and output.
Note 1. For RS-485, communications, the device can be connected not only to computers equipped with RS-485, but also to Yamatake
Corporation's MX200, MA500 (DK link II DIM) or CMC10 controllers.
General Memory backup Non-volatile semiconductor memory (EEPROM)
specifica- Rated power voltage AC model: 90 to 264V ac 50/60Hz, DC model: 21.6 to 26.4V dc
tions Power consumption AC model: 30VA max., DC model: 12W max.
Power switching 15A max. 10ms (under operating conditions)
inrush current Caution: When applying power to a number of SDC40As simultaneously, ensure sufficient power is supplied, or
start up the SDC40As in series. Otherwise, the controllers may not start up normally due to voltage drop
from the inrush current. It is necessary to reach the stable voltage within 2s of power being supplied.
Insulation More than 20MΩ between power terminal 1 or 2 and ground terminal 3 (using 500V dc megger).
resistance
Dielectric strength 1500V ac (AC model) or 500V ac (DC model), 50/60Hz for 1 min between power terminal and ground terminal
1500V ac, 50/60Hz for 1 min between relay output and ground terminal
500V ac, 50/60Hz for 1 min between any other part and ground terminal
500V ac, 50/60Hz for 1 min between isolated terminals
Standard conditions Ambient temperature 23 ±2°C
Ambient humidity 60 ±5% RH
Rated power voltage AC Model 105V ac ±1%
DC Model 24V dc ±5%
Power frequency AC model: 50 ±1Hz or 60 ±1Hz
Vibration resistance 0m/s2
Shock resistance 0m/s2
Mounting angle Reference plane (vertical) ±3°
Operating Ambient temperature range 0 to 50°C
conditions Ambient humidity range 10 to 90% RH (non-condensing)
Rated power voltage AC Model 90 to 264V ac
DC Model 21.6 to 26.4V dc
Power frequency 50 ±2Hz or 60 ±2Hz
Vibration resistance 0 to 1.96m/s2
Shock resistance 0 to 9.81m/s2
Mounting angle Reference plane (vertical) ±10°
Transport/storage Ambient temperature range –20 to +70°C
conditions Ambient humidity range 10 to 95% RH (non-condensing)
Vibration resistance 0 to 4.90m/s2 (10 to 60Hz, for 2hr each in X, Y and Z directions)
Shock resistance 0 to 490m/s2 (3 times in vertical direction)
Package drop test Drop height: 90cm (1 angle, 3 edges, 6 planes, freefall)
Materials of mask Mask: Multilon
and case Case: Polycarbonate

6
General Colors of mask Mask: Dark gray
specifica- and case Case: Light gray
tions Mounting Panel flush type, using the dedicated mounting bracket
Weight Approx. 750g (Extension terminal base: Approx. 150g)
Standard Name Model No. Q'ty Name Model No.
accessories Unit indicating label N-3132 1 Options Hard dust-proof cover set 81446083-001
Mounting bracket 81405411-001 2 Soft dust-proof cover set 81446087-001
Instruction manual CP-UM-1580E 1 Terminal cover 81446084-001
PC loader SLP-C40AJ20

Table of Selectable Inputs and Ranges

Symbol °C Range °F Range Symbol °C Range °F Range
K (CA) 0.0 to 1200.0 0 to 2400 –200.0 to +500.0 –300.0 to +900.0
K (CA) 0.0 to 800.0 0 to 1600 –200.0 to +200.0 –300.0 to +400.0
K (CA) 0.0 to 400.0 0 to 750 –100.0 to +150.0 –150.0 to +300.0
K (CA) –200.0 to +1200.0 –300 to +2400 JIS '89 Pt100 –50.0 to +200.0 –50.0 to +400.0
K (CA) –200.0 to +300.0 –300 to +700 (IEC/DIN) –60.00 to +40.00 –76.00 to +104.00
K (CA) –200.0 to +200.0 –300 to +400 –40.00 to +60.00 –40.00 to +140.00
E (CRC) 0.0 to 800.0 0 to 1800 0.0 to 500.0 0.0 to 900.0
J (IC) 0.0 to 800.0 0 to 1600 0.0 to 300.0 0.0 to 500.0
T (CC) –200.0 to +300.0 –300 to +700 0.00 to 100.00 0.00 to 200.00
B (PR30-6) 0.0 to 1800.0 0 to 3300 –200.0 to +500.0 –300.0 to +900.0
R (PR13) 0.0 to 1600.0 0 to 3100 –200.0 to +200.0 –300.0 to +400.0
S (PR10) 0.0 to 1600.0 0 to 3100 –100.0 to +150.0 –150.0 to +300.0
W (WRe5-26) 0.0 to 2300.0 0 to 4200 –50.0 to +200.0 –50.0 to +400.0
W (WRe5-26) 0.0 to 1400.0 0 to 2552 JIS '89 JPt100 –60.00 to +40.00 –76.00 to +104.00
PR40-20 0.0 to 1900.0 0 to 3400 –40.00 to +60.00 –40.00 to +140.00
Ni-Ni · Mo 0.0 to 1300.0 32 to 2372 0.0 to 500.0 0.0 to 900.0
N 0.0 to 1300.0 32 to 2372 0.0 to 300.0 0.0 to 500.0
PL II 0.0 to 1300.0 32 to 2372 0.00 to 100.00 0.00 to 200.00
DIN U –200.0 to +400.0 –300 to +750 4 to 20mA
DIN L –200.0 to +800.0 –300 to +1600 0 to 20mA
Gold iron-chromel 0.0 to 300.0K — 0 to 10mV
–10 to +10mV Scaling setting range –19999 to +26000
The ±0.1% FS input indication accuracy is not applicable to the fol- 0 to 100mV (Decimal point position is variable.)
lowing input conditions: 0 to 1V (Reverse scaling possible)
Lower than –100°C on K thermocouple and T thermocouple: ±1°C ±1U –1 to +1V

Lower than 260°C on B thermocouple: ±4.0% FS ±1U 1 to 5V

260°C to 800°C of B thermocouple: ±0.4% FS ±1U 0 to 5V
800°C to 1800°C of B thermocouple: ±0.2% FS ±1U 0 to 10V
Lower than 100°C on R thermocouple and S thermocouple: ±0.2% FS ±1U
100 to 1600°C on R thermocouple and S thermocouple: ±0.15%
FS ±1U Input type
Lower than 300°C on PR40-20 thermocouple: ±2.5% FS ±1U Thermocouple: K, E, J, T, B, R, S (JIS C 1602-1981)
300 to 800°C on PR40-20 thermocouple: ±1.5% FS ±1U WRe5-26 (Hoskins Data)
800 to 1900°C on PR40-20 thermocouple: ±0.5% FS ±1U PR40-20 (Johnson Matthey Data)
Ni-NiMo (General Electric Data)
Gold iron-chromel: ±1.5K ±1U
N (N.B.S. Monograph 161)
The range of two decimal digits of RTD input: ±0.15%FS ±1U PL II (Engelhard Industries Data (IPTS68))
DIN U, DIN L (DIN 43710-1985)
0 to 10mV range: ±0.15%FS ±1U
Gold iron chromel (Hayashidenko Data)
Lower than –100°C on DIN U: ±2°C ±1U Resistance temperature detector (RTD): Pt100, JPt100
(JIS C 1604-1989)
Between –100°C and 0°C on DIN U: ±1°C ±1U
Lower than –100°C on DIN L: ±1.5°C ±1U

7
Model Selection Guide Table
Example C40A5G0AS04100
Basic Control Function Power Option Options Additional
Description
Model No. output supply 1 2 processing
C40A Digital indicating controller
0D Relay output (on-off or time proportional)

6D Voltage output (with current value adjusting function, on-off or time

proportional)
2G Position proportional output
5G Current output (4 to 20mA)
3D Heat/cool control, relay output + relay output
AK Heat/cool control, relay output + current output
5K Heat/cool control, current output + current output
6K Heat/cool control, voltage output + voltage output
9K Heat/cool control, relay output + voltgage output
BK Heat/cool control, current output + voltage output
0 Standard model
1 Remote SP function model
2 Internal cascade function model
AS AC power supply (90 to 264V ac: Free power supply)
DS DC power supply (21.6 to 26.4V dc)

00 Option 1 is not provided (2 SPST relay contact event outputs are

provided)
01 With 4 points of remote switching
02 With one SPDT relay contact event output added

03 With 4 points of remote switching + 1 SPDT relay contact event

output added
04 With 4 points of remote switching + 1 point of auxiliary output
05 with 1 SPDT of event output + 1 point of auxiliary output

06 With 4 points of remote switching + 1 SPDT relay contact even +

output + 1 point of auxiliary output
07 With 4 points of remote switching + 2 points of auxiliary output
08 With 1 SPDT of event output + 2 points of auxiliary output

09 With 4 points of remote switching + 1 SPDTof event output (SPDT

relay contact) + 2 points of auxiliary output)

0 Option 2 is not provided (if option 1 is not designated, 0 will be

selected.)

1 With 8 points of added remote switching + 5 event output points

(with open collector output)

2 With 8 points of added remote switching + event output (open

Notes: collector output) + RS-485 communication

The two auxiliary output points of 3 With 8 points of added remote switching + event output (open
collector output) + RS-232C communication
option 1 cannot be specified for the
following control outputs: 00 Additional processing not provided.
2G, 3D, AK, 5K, 6K, 9K, BK T0 Tropicalization treatment applied

Any of 1 to 3 of option 2 can be K0 Antisulfidation corrosion treatment applied

selected only when four points of D0 Data attached
remote switching are provided in
B0 Tropicalization treatment applied + data attached
option 1 (01, 03, 04, 06, 07, 09).
L0 Antisulfidation corrosion treatment applied plus attached
Selection guide table
: Combination possible Y0 Comply with the traceability
: Combination not possible.

Option 2
0 1 2 3
Option 1
00
01
02
03
04
05
06
07
08
09

Note: If any of 1 to 3 of option 2 are se-

lected the extension terminal base
is provided.

8
■ Dimensions
(18) Terminal cover set (option)
C40A 81446084-001
(Unit: mm)
Hard dust-proof cover set (option) 15 159.5
81446083-001 137
12
Mounting bracket
96
81405411-001

Standard terminal base

1 11 21 26
RDY
REM CH1
MAN CH2 2 12 22 27

COM CH3
3 13 23 28
SP
DEV
OUT 4 14 24 29

(106 x 104)
OUT 15 25 30
5

91.5
96
EV1 EV2 EV3 OT1 OT2 AT UF
UF1 UF2 DISP 6 16 31

7 17 32
SP/EV A/M R/L PARA
8 18 33

LOADER AT ENT
9 19 34

10 20

Terminal
Standard screw M3.5
terminal base
• Extension terminal base
Soft dust-proof cover set (option) Extension
81446087-001 terminal base
1 26
41 49 57
2 27

42 50 58
3 28

4 43 51 59 29

5 44 52 60 30

110.5
6 45 53 61 31

7 46 54 62 32

8 55 33
47 63

9 34
48 56 64

10

37

Soft dust-proof cover set: Part No. 81446087-001 Terminal cover set: Part No. 81446084-001
(silicon rubber, transparent) This can be fitted to both the standard terminal base and to
the extension terminal base. (construction: incombustible
polyvinyl chloride sheet (gray))
15
12 90
(0.5) 45
1.5

98 5-3.6 hole
(3.2)

17
5.5
13.7

+ 0.2
R1.8 – 0.1
69.6
51.6

79
90
95
98
14
29.5

(86) 2.7

Hard dust-proof cover set: Part No. 81446083-001

(polycarbonate, transparent) Packing
16 6 106
8 4 96.6
4.7
4.7
1.1

96.6
(96.8)

106
106

9
Panel cutout
(Unit: mm)
For standard application or When the hard dust-proof cover Lateral series mounting
with soft dust-proof cover is used
+0.8
92
+0.8 46 (N – 1) x 96 46
92 0 0
+0.8

+0.8
+0.8
0

0
0
92

92
92
150 or more

150 or more
N x 96 – 4
(N: No. of mounted units)

99 or more 107 or more

Standard terminal layout

• AC Model

Instrument power
supply 90 to 264V ac OPEN
1 + 11 21 RSW1 26
NO
2 – 12 MV1 22 RSW2 27
GND NC
3 CLOSE 13 23 RSW3 28 +
4 to 20mA Analog input 2
4 1a Y + 14 24 RSW4 29 – (remote SP, and internal
–
EV1 NO NO 1 to 5V cascade models only)
COM +
5 T
– 15 MV2 25 30
NC
6 1a G 16 31 +
EV2 NO current input
–
Event output 7 + 17 32
RTD input
8 – 18 33 Analog input 1
NO –
+
EV3 9 19 34
NC * Voltage input
10 20
– Thermocouple
+
input

* Auxiliary output * For 2G, 3D, AK, 5K, 9K and BK models,

4 to 20mA the auxiliary output terminals are 17 and 18 .
for 0D, 6D and 5G models, the auxiliary output 1 terminals are
Recorder or other
similar device
14 and 15 , and the auxiliary output 2 terminals are 17 and 18 .

• DC Model

Instrument power supply

21.6 to 26.4 V dc OPEN
1 + 11 21 RSW1 26
+ NO
–
2 – 12 MV1 22 RSW2 27
GND NC
3 CLOSE 13 23 RSW3 28 +
4 to 20mA Analog input 2
4 1a Y + 14 24 RSW4 29 – (remote SP, and internal
–
EV1 NO NO 1 to 5V cascade models only)
COM +
5 T – 15 MV2 25 30
NC
6 1a G 16 31 +
EV2 NO current input
7 + 17 32 –
Event output
RTD input
8 – 18 33
– Analog input 1
NO
+
EV3 9 19 34
NC * Voltage input
10 20
–
+ Thermocouple
input

* Auxiliary output
* For 2G, 3D, AK, 5K, 9K and BK models,
4 to 20mA
the auxiliary output terminals are 17 and 18 .
Recorder or other for 0D, 6D and 5G models, the auxiliary output 1 terminals are
similar device 14 and 15 , and the auxiliary output 2 terminals are 17 and 18 .

10
Extension terminal layout

• With RS-485 • With RS-232C

EV4 SDA RD
RSW5 41 Load 49 57 59
EV5 SDB SD
RSW6 42 Load 50 58 60
EV6 RDA SG
RSW7 43 Load 51 59 61
EV7 RDB
RSW8 44 Load 52 60
External
EV8 SG communication
RSW9 45 Load 53 61

RSW10 46 54
62
RSW11 47 55 Bias circuit 63

RSW12 48 + – 56 64
External
To terminal 25 power
supply

11
 RESTRICTIONS ON USE
This product has been designed, developed and manufactured for general-purpose application in machinery and equipment.
Accordingly, when used in the applications outlined below, special care should be taken to implement a fail-safe and/or redundant
design concept as well as a periodic maintenance program.
• Safety devices for plant worker protection • Start/stop control devices for transportation and material handling machines
• Aeronautical/aerospace machines • Control devices for nuclear reactors
Never use this product in applications where human safety may be put at risk.

Specifications are subject to change without notice.

Advanced Automation Company

1-12-2 Kawana, Fujisawa
Kanagawa 251-8522 Japan Printed in Japan. (H)
URL: http://www.azbil.com 1st Edition: Issued in May, 1994
7th Edition: Issued in June, 2005
No part of this publication may be reproduced or duplicated
without the prior written permission of Yamatake Corporation.
12