Part No. 3596143 Rev.

09
H Service Data Sheets Expiry Date: 05:2003

H Service Data Sheet 1 of 7

Locknut, Compressor Bolt, Turbine Housing Bolt, Compressor
Wheel (Item 61) (Item 57) Housing (Item 59)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

6 pt. 12 pt.
Hexagon Hexagon

H1A 6.8 (60) N/A 20.3 (180) - see note 6 8.5 (75)
H1B 2.3 (20)+75 deg N/A 20.3 (180) - see note 6 8.5 (75)
H1C (72 mm wheel) 18.1 (160) 15 (135) 20.3 (180) - see note 6 8.5 (75)
H1C (82 mm wheel) 18.1 (160) 15 (135) 20.3 (180) - see note 6 8.5 (75)
H1D (68 mm wheel) 18.1 (160) 15 (135) 20.3 (180) - see note 6 8.5 (75)
H2A (72 mm wheel) 18.1 (160) 15 (135) 20.3 (180) - see note 6 8.5 (75)
H2A (76 mm wheel) 18.1 (160) 15 (135) 20.3 (180) - see note 6 8.5 (75)
H1E (82 mm wheel) 18.1 (160) 15 (135) 20.3 (180) - see note 6 8.5 (75)
H2B 13.6 (120) N/A 20.3 (180) - see note 6 8.5 (75)
H2C/D/E/S 18.1 (160) N/A 20.3 (180) - see note 6 8.5 (75)
H3B 40.7 (360) N/A N/A 8.5 (75)
HC3/HC3B 40.7 (360) N/A N/A 8.5 (75)
HT3/HT3B/BHT3B/C/E 40.7 (360) N/A N/A 8.5 (75)
HT4/HT4B/HT4C 45.2 (400) N/A N/A N/A
HC5A (127 mm wheel) 45.2 (400) N/A 20.3 (180) N/A
HC5A (130 mm wheel) 45.2 (400) N/A 20.3 (180) N/A

Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:1
 Part No. 3596143 Rev.09
H Service Data Sheets Expiry Date: 05:2003

H Service Data Sheet 2 of 7

Bolt, Cover Plate Bolt, Exhaust Adapter Screw, Diffuser
(item 67) (item 67) (Item 56)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

H1A N/A N/A N/A

H1B N/A N/A N/A
H1C (72 mm wheel) N/A 25 (220) 8.5 (75)
H1C (82 mm wheel) N/A 25 (220) 8.5 (75)
H1D (68 mm wheel) N/A N/A 8.5 (75)
H2A (72 mm wheel) N/A N/A 8.5 (75)
H2A (76 mm wheel) N/A N/A 8.5 (75)
H1E (82 mm wheel) N/A 25 (220) 8.5 (75)
H2B N/A N/A N/A
H2C/D/E/S 8.5 (75) N/A N/A
H3B N/A N/A N/A
HC3/HC3B N/A N/A N/A
HT3/HT3B/BHT3B/C/E N/A N/A N/A
HT4/HT4B/HT4C N/A N/A 24.9 (220)
HC5A (127 mm wheel) N/A N/A 24.9 (220)
HC5A (130 mm wheel) N/A N/A 24.9 (220)

Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:2
 Part No. 3596143 Rev.09
H Service Data Sheets Expiry Date:05:2003

H Service Data Sheet 3 of 7

Locknut, V-Band Turbine (Item 28) Locknut, V-Band
Compressor (Item 29)

Turbo Model Nm (lb. in) Nm (lb. in)

Part no.
3539458
H1A N/A N/A N/A
H1B N/A N/A N/A
H1C (72 mm wheel) N/A N/A 8.5 (75)
H1C (82 mm wheel) N/A N/A 8.5 (75)
H1D (68 mm wheel) N/A N/A 8.5 (75)
H2A (72 mm wheel) N/A N/A 8.5 (75)
H2A (76 mm wheel) N/A N/A 8.5 (75)
H1E (82 mm wheel) N/A N/A 8.5 (75)
H2B N/A N/A 8.5 (75)
H2C/D/E/S N/A N/A 8.5 (75)
H3B 8.5 (75) - see note 10 11.3 (100) - see note 10 N/A
HC3/HC3B 8.5 (75) - see note 10 11.3 (100) - see note 10 N/A
HT3/HT3B/BHT3B/C/E 8.5 (75) - see note 10 11.3 (100) - see note 10 N/A
HT4/HT4B/HT4C 8.5 (75) N/A 8.5 (75)
HC5A (127 mm wheel) N/A N/A 8.5 (75)
HC5A (130 mm wheel) N/A N/A 8.5 (75)

Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:3
 Part No. 3596143 Rev.09
H Service Data Sheets Expiry Date: 05:2003

H Service Data Sheet 4 of 7

Water fittings Water fittings
Turbine housing Bearing Housing
(Item101/102/103) (Item 101/103/105)

Turbo Model Nm (lb. in) Nm (lb. in)

H1A 67.8 (600) 40 (354)

H1B 67.8 (600) 40 (354)
H1C (72 mm wheel) 67.8 (600) 40 (354)
H1C (82 mm wheel) 67.8 (600) 40 (354)
H1D (68 mm wheel) N/A N/A
H2A (72 mm wheel) N/A N/A
H2A (76 mm wheel) N/A N/A
H1E (82 mm wheel) 67.8 (600) 40 (354)
H2B N/A N/A
H2C/D/E/S 67.8 (600) 67.8 (600)
H3B N/A N/A
HC3/HC3B N/A N/A
HT3/HT3B/BHT3B/C/E N/A N/A
HT4/HT4B/HT4C N/A N/A
HC5A (127 mm wheel) N/A N/A
HC5A (130 mm wheel) N/A N/A
Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:4
 Part No. 3596143 Rev.09
H Service Data Sheets Expiry Date: 05:2003

H Service Data Sheet 5 of 7

Screw, Thrust Bearing Radial Movement Axial Clearance
(Item 58) (TIR)

30

20
-0+

10
40
10 10

TYPE 20

MERCER
20 20

-0+
50
30 30

TYPE 20
MERCER

40

10
40 40
50

30

20
Turbo Model Nm (lb. in) mm (in) mm (in)

H1A 4.5 (40) 0.254 - 0.457 (0.010 - 0.018) 0.025 - 0.127 (0.001 - 0.005)
H1B 4.5 (40) 0.254 - 0.381 (0.010 - 0.015) 0.102 - 0.229 (0.004 - 0.009)
H1C (72 mm wheel) 4.5 (40) 0.305 - 0.457 (0.012 - 0.018) 0.025 - 0.127 (0.001 - 0.005)
H1C (82 mm wheel) 4.5 (40) 0.305 - 0.457 (0.012 - 0.018) 0.025 - 0.127 (0.001 - 0.005)
H1D (68 mm wheel) 4.5 (40) 0.305 - 0.457 (0.012 - 0.018) 0.025 - 0.127 (0.001 - 0.005)
H2A (72 mm wheel) 4.5 (40) 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
H2A (76 mm wheel) 4.5 (40) 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
H1E (82 mm wheel) 4.5 (40) 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
H2B 4.5 (40) 0.305 - 0.508 (0.012 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
H2C/D/E/S 4.5 (40) 0.356 - 0.559 (0.014 - 0.022) 0.051 - 0.127 (0.002 - 0.005)
H3B N/A 0.381 - 0.559 (0.015 - 0.022) 0.051 - 0.178 (0.002 - 0.007)
HC3/HC3B N/A 0.381 - 0.559 (0.015 - 0.022) 0.051 - 0.152 (0.002 - 0.006)
HT3/HT3B/BHT3B/C/E N/A 0.381 - 0.584 (0.015 - 0.023) 0.051 - 0.178 (0.002 - 0.007)
HT4/HT4B/HT4C N/A 0.254 - 0.787 (0.010 - 0.031) 0.051 - 0.152 (0.002 - 0.006)
HC5A (127 mm wheel) N/A 0.228 - 0.686 (0.009 - 0.027) 0.025 - 0.152 (0.001 - 0.006)
HC5A (130 mm wheel) N/A 0.228 - 0.762 (0.009 - 0.030) 0.025 - 0.152 (0.001 - 0.006)

Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:5
 Part No. 3596143 Rev.09
H Service Data Sheets Expiry Date: 05:2003

H Service Data Sheet 6 of 7

Rotor Balance Core Balance at
4000 rev/min

Balance Planes

Turbo Model g. mm (oz. in) g. mm (oz. in)

Turbine Compressor Turbine Compressor
End End End End

H1A 1.5 (0.002) 1.5 (0.002) N/A N/A

H1B 1.5 (0.002) 1.5 (0.002) N/A N/A
H1C (72 mm wheel) 1.5 (0.002) 1.5 (0.002) 1.5 (0.002) 1.8 (0.0025)
H1C (82 mm wheel) 1.5 (0.002) 1.5 (0.002) 1.5 (0.002) 1.8 (0.0025)
H1D (68 mm wheel) 1.5 (0.002) 1.5 (0.002) 0.9 (0.0012) 1.25 (0.0017)
H2A (72 mm wheel) 1.5 (0.002) 1.5 (0.002) 1.5 (0.002) 1.8 (0.0025)
H2A (76 mm wheel) 1.5 (0.002) 1.5 (0.002) 1.5 (0.002) 1.8 (0.0025)
H1E (82 mm wheel) 1.5 (0.002) 1.5 (0.002) 1.5 (0.002) 1.8 (0.0025)
H2B 2.2 (0.003) 4.4 (0.006) N/A N/A
H2C/D/E/S 2.2 (0.003) 4.4 (0.006) N/A N/A
H3B 4.4 (0.006) 7.2 (0.010) 4.4 (0.006) 7.2 (0.010)
HC3/HC3B 4.4 (0.006) 7.2 (0.010) 4.4 (0.006) 7.2 (0.010)
HT3/HT3B/BHT3B/C/E 4.4 (0.006) 7.2 (0.010) 4.4 (0.006) 7.2 (0.010)
HT4/HT4B/HT4C 3.6 (0.005) 5.1 (0.007) 3.6 (0.005) 5.1 (0.007)
HC5A (127 mm wheel) 7.2 (0.010) 12.3 (0.017) 7.2 (0.010) 12.3 (0.017)
HC5A (130 mm wheel) 7.2 (0.010) 12.3 (0.017) 7.2 (0.010) 12.3 (0.017)

Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:6
 Part No. 3596143 Rev.09
H Service Data Sheets Expiry Date: 05:2003

H Service Data Sheet 7 of 7

Service Data Sheet Notes

1. The list of turbo models represents the majority of current specifications. If your model does not appear in the Service
Data Sheets please refer to your nearest Holset agent for guidance.
2. Service data is sourced from engineering specifications and drawings.
3. All permissible service allowances are included in this data set.
4. Holset quote nominal torque for turbocharger assembly. Apply torque using a calibrated torque wrench with +/-1 Nm
(+/-10 lb.in) capability. Breakaway torque may vary up to 40% from nominal.
5. Some models have optional specifications (eg Turbine housing bolts or V-band arrangement). Both are shown for
reference.
6. Some European OEM’s and Holset Aftermarket torque tighten to 31.6 Nm (280 lb.in) under concession.
7. For latest Service Data Sheets and Bulletin Board information refer to the Holset website www.holset.co.uk.
8. Wastegate versions of H series turbochargers are pre-fixed with a “W”. Refer to your nearest Holset agent for wastegate
installation instructions.
9. All fasteners must be visually clean and be lubricated with light oil prior to torque tightening except where the service
repair manual instructs to the contrary. Exceptions are:
HX20W/HX25/25/25W/27W Compressor Wheel Locknut (61)/ V-band Locknut (28) - apply molycote.
All other V-band Locknut (28) (29) and Wastegate Valve Body Screw (79) - fit dry.
All fasteners treated with a thread locking patch - fit dry and within 5 minutes of insertion.
10. V band Part no. 3539458 superceded Part no. 3504959 from October 2002. Check part number to ensure correct torque
setting is used during reassembly.

Ref. JV/PF Effect Date: 03:03

Caution
Always refer to Service Notes before using Holset Service Data.

6:7