01/06/2007

METHOD STATEMENT
FACADE WALL CONSTRCUTION H<4.80M
WITH PROBY FORMWORK AND COMPASS PAGE : 1 / 11

1. Introduction
The particular scope of this Method Statement [M.S] is to provide the user with a solid,
general understanding of the safe standards of work that should be followed and employed
during the construction of

FACADE CONCRETE WALLS Realisation (h < 4.80m) with use of Proby formworks
and Compass lifting system.

This Method Statement highlights and explains the various stages of construction, the
various materials and equipment to be used and how they are to be used when carrying out the
above activity, the staff involved and the Health and Safety Requirements. This document
combines the both the Technical and Health and Safety disciplines into one document to
provide a both detailed and well defined document which gives a clear analysis of risks
involved, and methods of risk reduction.

2. Parties Concerned and Addressees

Parties directly concerned by this M.S and their general duties are listed below

 Site Manager: is in control of the overall activity of the project including Health and
Safety requirements.
o Decides and appoints competent persons to carry out the different activities
within his organisation.
o Reviews at suitable intervals the competences of staff and supervision to
ensure that the activity is correctly managed and controlled.
o Decides of any modification within his organisation with Project
Management and decides of training requirements for members of his staff.
o Makes sure that enough resources (staff, training, and the like) are in place to
fulfil activity and associated responsibilities.
o Checks and approves the M.S.

 Civil Works Manager: is in direct charge of the civil works activity and its specific
Health and Safety requirements.
o Ensures that this Method Statement is drawn up at the start of the project.
o Checks the MS and decides of any amendment, is responsible for ensuring
that the MS is followed.
o Appoints the competent persons to carry out the civil works activity.
o Monitors and reviews appointments regularly, particularly in the event of
changing site conditions, complexity or workload.

 Site Health and Safety Manager: ensures that the H&S Regulation and the H&S
Company Policy is applied and followed on site. Also he will organise the Site
Health and Safety Management for the entire project activity.
o Assists the Site Manager and the Civil Work Manager in the management of
the Health and Safety aspect of the activity on site.

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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WITH PROBY FORMWORK AND COMPASS PAGE : 2 / 11

o Trains or organizes trainings with external bodies for members of staff who
may need additional training or refresh on activities involving Health and
Safety requirements or deep knowledge of the Health and Safety regulations.
o Checks and approves the MS.

 Project System Manager: Rab Gosbee, who will review the M.S under the Quality-
Safety-Environmental [QSE] aspect.

 Civil Works Engineer: is in charge of the structural works and its H&S requirements.
o Prepares and amends the MS as necessary. Keeps a record of all relevant
documentation related to the aforementioned activity.
o Must assess concrete wall construction operations to provide such planning,
selection of materials and equipment, instruction and supervision as is
necessary for the tasks to be undertaken safely.
o Ensures that adequate examination, inspection and maintenance are carried
out and keeps records of examinations, inspections, tests of all cranes, lifting
accessories and equipment.
o Ensures that the certifications for all crane operators, slinger/signaller are
valid.
o Monitors, reviews, reassesses and revises the Method Statement and Risk
Assessment.

 Superintendent of Works: supervises either a section of the job or the overall job.
o Checks the MS and proposes of any amendment to site management.
o Makes sure that MS requirements are followed on site.
o Checks competences of supervisor staff, crane coordinator, crane drivers,
banksman, slingers / signallers and skilled workers.
o Assists the Site Engineer in the monitoring and checking of staff
certifications inspection records of equipment and plants.

 Site Supervisor: supervises a part of the activity, and also supervises the skilled and
trained workers involved in the activity.
o Reviews the MS with Civil Works engineer and implements the plan on site.
o Is competent, suitably trained and has sufficient experience to carry out these
duties.
o Is fully conversant with the duties of all persons involved in the operation.
o Gives clear, unambiguous instructions to all members of the team under his
control.
o Identifies any danger to the operation from changed circumstances on site.
o Stops operations if he considers them unsafe and reports any problems to the
Site Management.

 Banksman, slingers / signallers, who are responsible for the stages of the activity.
They must hold a current CITB Certificate of Training Achievement CPCS or similar
for slinging and signalling, and are responsible for attaching and detaching the load
(formworks, concrete skip…) to and from cranes and for use of the correct lifting
accessories in accordance with the Method Statement.
The slinger/signaller is also responsible for initiating and directing the safe movement
of the loads and the crane. They are required to wear items of high visibility clothing
that will uniquely identify them to the crane operator.

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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 Crane driver: is responsible for the correct operation of the cranes in accordance with
the manufacturer’s instructions and within the safe system of work.
The operator of the crane on company sites must be competent, and hold a current
CITB Certificate of Training Achievement (CPCS, formally CTA card) for operating
the appropriate category of crane, or similar.

 Skilled labourers, who are in charge of all main activities within concrete
construction, especially concrete pouring and vibration.

This M.S has to be issued to all parties prior to the commencement of any works.

3. References to other documents

This current M.S contains reference to other Health and Safety documents which can be
consulted in order to gain more in-depth knowledge on the overall, direct and in-direct issues
covered within Site Health and Safety.

- BYUK Health and Safety Management Plan

- Project Health and Safety Plan
- Project Lifting Management Plan

There are also other documents that will replicate the information supplied in this M.S.

COTYMS 01107: Facade Walls Realisation [h < 4.80m] Shutter = PROBY with compass
+ 2 sides access

For information on the installation method of SATECO Safety platforms, refer to associated
MS on the installation and movement of Safety Platforms.

4. Management of Resources
4.1 Plant, equipment and materials

Proby Formworks:

Height range of components: 0.5m, 1.00m, 1.50m*, 2.80m*.

Width range of components: 2.40m, 1.20m, 0.60m, 0.30m, 0.15m.

* Fitted safety platforms are installed on formworks of a height of 2.8m and 1.5m, for all
available widths

Technical data
Maximum concrete pouring load: 8 T/m²
Weight: 140 kg/m² per shutter.
Self-stability of the system is automatically ensured when
- The compass system is used
- The formworks are installed on solid ground

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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METHOD STATEMENT
FACADE WALL CONSTRCUTION H<4.80M
WITH PROBY FORMWORK AND COMPASS PAGE : 4 / 11

- Wind-speed is less than 85 km/h or 52 mph

For in-depth information regarding these formworks follow the path below on the BY Construction
Intranet Website.
BY Welcome Page > Services Tab > Materials > [On location map select Quille] > Fiches Techniques

Below are tabulated lists of other equipments, materials and workforce involved in the
activity.

Equipments:

COMPONENT SKILLED OPERATIVE COMPONENT SKILLED OPERATIVE

REQUIRED REQUIRED
COMPASS lifting Slinger / Foreman Vibrators for concrete Foreman / Skilled labourers
beam, equaliser lifting
beam (if needed),
chains and slings
Standard small site Skilled labourer; provided with Compressor [If required] Foreman / Skilled labourer
tools / equipment site training on the use of small
power tools
Tower / Mobile crane, Crane driver, banksman / slinger / Electrical current Foreman / Skilled labourer
chains and sling signaller converter
Tower scaffold / Skilled or trained worker; Cleaning podium for Foreman / Skilled labourer
ladders / mobile step provided with a Tool-box talk on concrete skip
ladders the safe use of the mobile step
ladders, scaffolding
Concrete skip Banks-man / Skilled labourer / Magnets for metal Foreman / Skilled labourer
Foreman formwork, timber box-out
for openings
FULL PERSONAL All operatives SATECO safety Foreman / Skilled labourers
PROTECTIVE platforms
EQUIPMENT

Materials:

DESIGNATION TYPE SKILLED OPERATIVE

REQUIRED
Concrete to Design Mix Material Foreman / Skilled labourer
Specification
Steel reinforcements / mesh / Material / Steel reinforcement Foreman / Skilled labourers
loose bars
Oil for the shutter skins Material Foreman / Skilled labourers
Fibro cement kicker / plastic Material N/A
spacer to determine wall width

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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WITH PROBY FORMWORK AND COMPASS PAGE : 5 / 11

Workforce:

SKILLED OPERATIVE COMPETENCE LEVEL COMPETENCE PERMIT

REQUIRED REQUIRED
Experienced in working on site, is Is to attend relevant tool-box talk.
aware of all main activities within
concrete construction; inc setting Competence is to be checked by
Skilled labourer out, placing shuttering, steel Supervisor.
reinforcement, pouring, vibration
etc.
Experienced in concrete works Is to attend relevant tool-box talk.
and aware of specific reinforcing Competence is to be checked by
Steel fixer requirements. Supervisor.
Experienced in concrete works Is to attend relevant tool-box talk.
and is aware of method of pouring Competence is to be checked by
Concrete pourer and checking concrete moisture Supervisor
content.
Experienced in tower crane Tower crane certificate. Is to
Crane driver driving. Should be responsible for attend relevant tool-box talk.
the correct operation of the crane Competence is to be checked by
in accordance with the Health and Safety Personnel and
manufacturer’s instructions and superintendent
within the safe system of work.
Should at any time only respond
to the signals from one
slinger/signaller who should be
clearly identified. In an emergency
a commonly recognized stop
signal may be given by any person
observing a situation leading to
danger and the crane operator
should respond to that signal.
Should have sufficient authority to
stop the lifting operation if they
consider it dangerous to proceed.
Experienced in all types of lifting Is to attend relevant tool-box talk.
Banks-man / slinger / signaller operations; inc slinging, Competence and certificate are to
assembly/de-assembly of lifting be checked by Health and Safety
beans and all lifting signals. Personnel and superintendent.

Experienced in wide range of Is to attend relevant tool-box talk.

Carpenter shutters and formworks. Competence is to be checked by
Supervisor.
Surveyor Experienced in use of surveying Is to attend relevant tool-box talk.
methods of equipment; Theodolite Competence is to be checked by
etc Civil Works Engineer.

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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WITH PROBY FORMWORK AND COMPASS PAGE : 6 / 11

4.2 General Safety Recommendations relating to Equipment, Material and Workforce

Lifting equipment and accessories

All COMPASS lifting equipment and accessories [chains, slings, lifting beams and concrete skips
are to be thoroughly examined and inspected by a competent person* before use and at 6-
monthly intervals or immediately following any repairs or alterations to the lifting equipment.

 Weekly visual inspections of all components are to be made and documented by a

competent individual. [I.e. Use of colour coding checking system]
 The equipment supplier must provide a valid certificate of inspection and conformity.
 The Engineer in Charge and the H&S Manager are obliged to keep copies of these
inspections and certificates ready for inspection.
 Always check the load of equipment to be lifted against the capacity of the crane and
lifting accessories.

[* A competent individual can be anyone who works with the equipment, has a competent
knowledge level of methods of assembling and de-assembling the equipment, and they must also
keep a written record of these inspections; Proof of training is also required]

Small Power Tools and Electrical Equipment

 The use of small power tools and electrical equipment on site is a common
occurrence for skilled operatives. Those who are not skilled in the use of these tools
are to be trained by the use of Tool-box talks to improve and validate their level of
competency.

 There is to be a record kept of which individuals are capable of operating this

machinery, and also a record kept of when this equipment is removed from the
equipment store and who is responsible for its return in safe operating conditions.

 Tools which will be exposed to the external elements must have water tight industrial
type plugs and sockets must operate on an earth –leakage protection system

4.3 Work-force

 It is imperative that only competent, skilled individuals are placed in charge of

operations. Superintendent and H&S personal have to check the competence, and
suitability of workforce against the function, mission given.

 In addition, ensure that only those operatives who have received adequate training are
given the responsibility of using specific equipment to carry out complex tasks.

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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 Any relevant permits to work are to be submitted by operatives to the

Superintendent, who will give a copy to the H&S Manager and Engineer in Charge.
A record of these permits is to be kept for future reference.

Hazardous Chemicals and Substances

 The use of all Hazardous Chemicals and Substances is to be identified by a COSHH

Assessment. Copies of this assessment are to be reviewed and recorded by the Health
and Safety Manager and the Engineer in Charge.
 The Control of Substances Hazardous to Health has to be included in Toolbox talks
and the risk assessed to worker prior to start the activity.

4.4 Implications on QSE

The consideration of Quality, Safety and Environmental consequences of this activity is essential
in the overall deliverance of a ‘Safe and Efficient Method of Work’.
The following points listed are those that give examples of good practice that might contribute to
achieving this status.
As far as possible such initiatives have to be implemented, developed and even improved during
the project.

 The use of an electronic converter enables the reduction noise levels, electrical
consumption and subsequently, the size and weight of the machine required to
provide electricity. [For more details contact GIE: Bouygues Materiel]

 Employ the use of machines which minimise noise disturbance; i.e. the use of
soundproof compressors, generators, etc.

 Minimise the use of chemical based mould oil substance and prefer chemical free oils
as a safer option, for both operatives using the substance and also the surrounding
environment.

 Use reasonable means to protect the surrounding environment from harmful hazards
such as spillages and residual waste being left on the ground. [The use of a concrete
residual decanting tank, oil/fuel retention tank, ground sheets when filling and
emptying fuel of plant and machinery, bunded tanks, trip trays etc]

 Disposal of inert and non-inert waste using the correct methods and correct channels
of disposal and recycling components wherever possible

 When disposing of hazardous waste a record is to be kept of the segregation of waste

disposed of, the quantity and the person charged with its disposal.

 When disposing of hazardous waste, the person charged with its disposal is required
to supply transfer notes or consignment notes

 ALWAYS RESEARCHING WAYS TO SAFELY CONSERVE MATERIAL,

INCLUDING PURCHASING, AND REDUCE THE EFFECTS OF THE
CONSTRUCTION PROCESS ON OUR SURROUNDINGS
Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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METHOD STATEMENT
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WITH PROBY FORMWORK AND COMPASS PAGE : 8 / 11

5. Description of the process

For the full breakdown of the construction process of,

FACADE CONCRETE WALLS Realisation: (h < 4.80m) [shutter = PROBY with
compass]
Refer directly to COTYMS 0110.

6. Identification of Direct and Indirect Hazards

The following non-exhaustive list is of the main potential hazards identified within the
aforementioned activity. All of the potential hazards involved in this activity cannot be fully
listed; instead the focus is placed on the major, more frequent hazards or those which can create
a high / medium level of risk. It remains the responsibility of competent and skilled
superintendents to assess the other risks to their workforce.

The identification and classification of hazards listed below makes easier the assessment of
risks in section 7:

6.1 General and Physical Site Layout, Storage Hazards

Storage area for Equipment and Material
- Bad surface conditions, ground stability of storage area or workplace, uneven
ground slab causing instability of formworks, and poor security.
Weather conditions
- High speed wind
- Rain, frost and subsequent ground freeze, which can cause slippery ground
conditions

6.2 Chemical and Substance Hazards

- Cement based products, Concrete and cement in powder / liquid form posing
health risk through inhalation or contact with skin
- Oil used for the formwork causing posing health risk by splashing operatives and
accidental ingestion, inhalation, or risk of ground / top-soil contamination when
being applied, and when being washed off
- Petrol or diesel spillages from the compressor, generators causing flammable risk
and contamination of the soil.

6.3 Machinery and Equipment Hazards

- Use of crane which is incapable of lifting required loads
- Use of inadequate or unsafe lifting equipment (i.e. chains, slings and lifting
beams)

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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- Use of inadequate or unsafe small tools and equipment (i.e. small power tools and
larger site equipment; compressors, power converters etc)
- Unsafe / untrained usage of power tools by operatives
- Incorrect erection of platforms and tower scaffolds
- Weight capacity of Sateco safety platforms, fixing anchors against potential
weight to be placed on the platform

6.4 Work Activity Hazards

Storage of equipment and installation at workplace

- Incorrect selection and use of components for propping, stabilization and securing
formworks causing danger to all operatives
- Exposed, unprotected reinforcement, starter bars at workplace
- Incorrect installation of SATECO safety platforms and associated fixing anchors
causing instability of the platform.
Crane operations
- Incorrect use of crane or poor standard of operation
- Overloading of crane and lifting equipment
- Loose tools / equipment / material left on formworks, and falling off after being
hoisted by crane, also loads falling due to inadequate use of lifting equipment
- Poor lifting instructions
- High wind causing loss of control of the load, injury to workforce and damage to
building
Installation of steel reinforcements and timber boxing out
- Operatives falling from tower scaffold whilst installing steel and timber
- Risk of lacerations to operatives from cut and exposed reinforcement steel
Working at height from formwork platform or from safety platforms
- Leaving the platform gates open or handrails not installed causing potential fall
from height ( risks applicable for both formworks and safety platforms )
- Fall of objects from height onto operatives walking underneath the platforms
- Formwork front guard in correct position for installing steel reinforcements, box-
outs and the removal of false-works.
Concrete pouring
- Concrete splashing causing injury to operatives.
- Vibration of concrete causing ‘Hand Arm Vibration Syndrome’.
Opening / Closure / Removal of formworks
- Operatives being crushed due to unanticipated movement of formworks or bad
visibility for the crane driver
- Tie rods not secured when lifting formworks into and out of position

Lifting, installation and removal of SATECO safety platforms and fastener anchors
REFER to specific M.S

6.5 Interfaces with other trades and sub-contractors & public safety
- Security of the site, storage areas and current areas of work; obstruction of these
areas is a hazard to all operatives
- Crane lifting materials over other working areas

6.6 Waste and Environmental Risks

- Leakage of any hazardous materials causing ground / water table contamination
- Air and dust pollution from petrol/diesel powered machinery (I.e. compressors,
generators )
Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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- Noise pollution from heavy plant/machinery

7. Activity Risk Assessment:

7.1 Level of Risk assessment:

severity
  1 2 3 4 5
1 2 3 4 5
1
probability of occurrence

2 4 6 8 10
2
3 6 9 12 15
3
4 8 12 16 20
4
5 10 15 20 25
5

"low" risk
"Medium" Risk
"High" Risk

7.2 Risk assessment for lifting operations and use of tower crane:

Refer to Risk Assessment matrix.

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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WITH PROBY FORMWORK AND COMPASS PAGE : 11 / 11

8. Example of relevant Tool-Box Talks to be carried out :

Use of regular Tool-Box Talks to clearly explain to the operatives the operational procedure
and the safest method of working are to be held regularly by either the Engineer in Charge,
Superintendent of Works, or the H&S Manager.

Each Tool-Box Talk should last between 15 min – 30 min, and should follow the typical
content.

- Purpose of the Tool-Box Talk

- Description of the work activity to be carried out
- H&S Risk Assessment
- Questions, observations and comments from the attendees.

Specific Tool-Box Talks in relation to the aforementioned activity :

- Use of PROBY formworks, hoisting and installation with Compass lifting system.
- Opening, closing, applying and removal of formwork
- How to check the correct installation of safety platforms and their good stability
- Concrete pouring and vibration
- Use of Hazardous Chemicals and Substances
- Working at height from safety platforms or shutter platform

Generic Tool-box Talks applicable ;

- Crane lifting operations / Hoist and lift instructions and signals

- Manual Handling
- Safe use of ladders / step ladders / assembly and de-assembly of Step ladders, Mobile
Towers and Working Platforms
- PPE

Each Tool-Box Talk includes a list of people who have attended training sessions and they are
asked to verify their understanding of the content, to agree to update these methods on site
when necessary and endorse their compliance to this method of work with their signature.

Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS
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Method Statement –Facade wall construction (H<4.80 m) Proby Formwork with COMPASS