8 7 6 5 4 3 2 1

THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2011 LOC DIST REVISIONS
SET UP GAUGE
A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 2011 BY TYCO ELECTRONICS CORPORATION.
2119599-1 P LTR DESCRIPTION DATE DWN APVD

ATLANTIC VERSION APPLICATOR STYLE CONVERSION CHART C ECR-15-001464 29JAN2015 LG TE

PART
TERMINATOR REVISION DESCRIPTION FEED TYPE
NUMBER CONVERT TO PART NUMBERS REQUIRED
D ECR-15-011872 10AUG2015 JH UG
INTERFACE ADAPTER
D1 ECR-15-016137 04NOV2015 JH JDG
- - 1338685-1 5-18022-5 - - -
2151034 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 2161540-1 8- 2151034 -5 1901094-3 1976043-1 2168400-6 (QUANTITY 2)
- - 2 2 - 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16 240
-
2
2168400-6

SMART APPLICATOR 2161326-1 - 8- 2151034 -4 - - -

- - - - - 2119580-1 MECHANICAL FEED ASSEMBLY 239
-
1
2119580-1

SERVO - - 1338685-1 5-18022-5 - - -

2151034 -5 D FINE CRIMP HEIGHT ADJUST - - - - 1 2063440-2 AIR FEED MODULE 238
-
1
2063440-2

LATCH PLATE 4 PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-2
- - 1 1 - 2119740-2 TAG,IDENTIFICATION 213
-
1
2119740-2

SERVO - - - - - - -
2151034 -6 D NON-CRIMP HEIGHT ADJUST - - 1 1 - 1901094-3 SPACER, FEEDER 198
..
1
1901094-3

4 LATCH PLATE 10 - - - - - - - - - - - 2 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172

-
2
21045-3

2151034 -7 D FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - 1 1 1 1 994969-1 MAGNET, RARE EARTH HIGH ENERGY 166
-
1
994969-1_GATD

7- 2151034 -7 A CRIMP TOOLING KIT - - - - - - - - - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164
-
1
COUNTER_994970

D D
- - - - 1 240638-1 SPRING, FEED FINGER 163
-
1
240638

- - - - 1 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137

-
1
3-23627-7

- - - - 1 2119799-1 HOLDER,FEED FINGER, AF 136

-
1
2119799

- - REF REF - SEE NOTE 4 MEMORY CHIP, PROGRAMMED 135

-
1
1901689_EMPTY_OCEAN_SF

4
- - 1 1 - 1633743-1 SERVO FEED LATCH ASM 133
..
1
1633743-1

APPLICATOR DATA - 1 1 1 1 1-22281-8 SPRING, COMPRESSION

-
1
SIMP_1-22281-8

121
CRIMP SIZE TYPE - 1 1 1 1 1-690438-0 FRONT STRIP GUIDE 96
-
1
1-690438-0

WIRE O - 4 4 4 4 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0 95

-

.176 [4.47 mm]

4
2168083-1

INSUL - - - 1 1 1 1 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65 93

-
1
2168083-6

- 1 1 1 1 455888-4 SPACER, CRIMPER 82

-
1
455888-4

APPLICATOR INSTRUCTIONS
408-10389 - 1 1 1 1 240641-6 SPACER 81
-
1
240641-6

- 1 1 1 1 2119956-1 DOCUMENTATION PACKAGE 71

-
1
2119956-1

- 1 1 1 1 2161332-2 DEPRESSOR, WIRE FUNNEL 70

-
1
2161332-2

TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION

- 1 1 1 1 2161331-1 SPACER, WIRE FUNNEL DEPRESSOR 69
-
1
2161331

TERMINAL NAME: FULLY INSULATED FASTON - 2 2 2 2 1-18028-4 WASHER, FLAT, REG M3 68

-
2
1-18028-4

WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1 - - 1 2119740-1 TAG,IDENTIFICATION

-
1
2119740-1

67
.265-.297 IN [6.73-7.54 mm] n 14 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66
-
2
2168078-1

TERMINAL 114-2123 - - - 1 - 1 1 2119793-1 LIMITER, ADJUSTMENT BOLT 63

-
1
2119793

APPLICATION 21 - 3 - 3 3 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0

-
3
992763-5

62
SPECIFICATION - - -
- 2 2 2 2 2-18032-5 SCR, SET, FLT POINT M5 X 20.0 61
-
2
2-18032-5

TERMINALS APPLIED - 1 1 1 1 2079383-4 SCR, BHSC, RoHS (M4 X 8) 60

-
1
2079383-4

20
- - - - 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59
-
1
5-18022-5

C C
TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL
- - - - 1 462427-2 FINGER, FEED 56
C1__DWG_PN_1_0 C1__DWG_PN_2_0 C1__DWG_PN_3_0 C1__DWG_PN_4_0

-
1
462427-2

2-520102-1 5-520183-2 2-520274-2

- 4 4 4 4 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12 54
C1__DWG_PN_1_1 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_4_1

-
4
2168400-1

2-520102-2 9-520183-2 2-521144-2

53
C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2

- 2 2 2 2 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

-
2
2168083-8

2-520181-2 2-520193-2 2-520261-2

49
C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3

- - - - 1 18023-9 SCR, SKT HD CAP M4 X 6.0

-
1
18023-9

2-520181-4 C1__DWG_PN_1_4

9-520193-2 C1__DWG_PN_2_4

9-520261-2 C1__DWG_PN_4_4

- 1 1 1 1 1-2119656-9 APPLICATOR BASIC ASSEMBLY, SF 46

-
1
1-2119656-9

5-520181-2 2-521102-2 2-520263-2

9-520181-2 2-521104-2 2-520263-4
*WARNING - 1 - 1 1 2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370

44
2-520183-2 2-521308-2 5-520263-2 ON INSTALLATION, SET WIRE DISC, ITEM 40 TO 15 - 1 1 1 1 462433-7 SUPPORT, INSULATION
-
1
462433-7

43
LARGEST WIRE SIZE SETTING. USE OF SETTINGS - 1 1 1 1 462433-6 SUPPORT, INSULATION 42
-
1

15
462433-6

2-520183-4 2-521406-2
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING - 1 1 1 1 2079383-7 SCR, BHSC, RoHS (M8 X 25) 41
-
1
2079383-7

- 1 - 1 1 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT 40

-
1

WILL CAUSE DAMAGE TO CRIMP TOOLING.

2119645

GROUP 1 14 15 GROUP 2 14 15 - 1 - 1 1 2119957-1 APPLICATOR SHIM PACK 39

-
1
2119957-1

- 1 1 1 1 2119644-2 RAM WASHER, PRECISION 38

-
1
2119644-2

- 1 1 1 1 2119085-1 FA HEAD, ATLANTIC STYLE 37

-
1
2119085

21
WIRE CRIMP HEIGHT CRIMP HEIGHT - 1 - 1 1 2119092-1 BOLT, ADJUSTMENT 35
-
1

8
2119092-1

16
SIZE INCH [mm] REFERENCE SETTING - 2 2 2 2 5-22278-1 SPRING, COMPRESSION 33
-
2
SIMP_5-22278-1

18, (2)22, or (1)20+(1)22 0.070+/-0.002 [1.78+/-0.05] 6.4 .125 IN [3.175mm] - 1 1 1 1 2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG 32
-
1
2161328

W1__FA_SETTING_1

W1__DWG_WGAUGE_1 W1__DWG_CRIMP_HT_1

20 or 22 0.065+/-0.002 [1.65+/-0.05] 8.3 .125 IN [3.175mm] - 2 2 2 2 1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 5 30
-
2
1-2168083-4

W1__FA_SETTING_2

W1__DWG_WGAUGE_2 W1__DWG_CRIMP_HT_2

- 1 1 1 1 2161336-1 PLATE, REAR STRIP GUIDE 29

-
1
2161336-1

- 2 2 2 2 22281-9 SPRING, COMPRESSION 27

-
2
SIMP_22281-9

- 1 1 1 1 356835-1 LEVER, DRAG RELEASE 26

-
1
356835-1

1 RECOMMENDED SPARE PARTS - 1 1 1 1 240792-1 DRAG, TERMINAL 25

-
1
240792-1

15 21 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

USE ITEMS 5, 9, OR 42 WITH GROUP 1 TERMINALS - 1 1 1 1 684042-4 GUIDE, STRIP, FRONT 24
-
1
684042-4

B 2 GREASE BEARING SURFACES LIGHTLY FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. B
USE ITEMS 10, 22, OR 43 WITH GROUP 2 TERMINALS
- 1 1 1 1 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0 23
-
1
980371-4

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION 16 - 1 1 1 1 462431-6 WIRE FUNNEL 22

-
1
462431-6

TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .12 IN 15 12

SHEET SUPPLIED WITH THE APPLICATOR.
[3.05mm] 60/40 SOLID CORE) AND MEASURE AT - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21
-
1
2168083-2

CENTER OF SLUG.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 20
-
1
1-18028-2

ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED
-
1
2119533

19
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151034 -4
- 1 1 1 1 463460-3 HOLD DOWN, TERMINAL 18
-
1
463460_HOLD_DOWN-3

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151034 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151034 -6 1 - 1 1 1 1 469542-3 REAR FLOATING SHEAR 17
-
1
469542-3

- 4 4 4 4 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6 16

-
4
1-2168083-1

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE 17 IT MAY BE NECESSARY TO MODIFY THE - - 1 - - 2119957-2 APPLICATOR SHIM PACK 260
19 - 1 1 1 1 2161335-2 SHEAR PLATE, REAR 15
-
1
2119957-2

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 1

-
1
2161335-2

T-TERMINATING/K-PRESS BASE PLATE BEFORE USE

19 - REF REF REF REF 462992-5 GUARD ASSY 257 - 1 1 1 1 2119862-2 SHEAR HOLDER, REAR 14
..
1
462992-5_BOM

BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD

-
1
2119862-2

6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. STOP AS SHOWN. 18 - REF REF REF REF 679532-1 INSERT, GUARD 256 - 1 1 1 1 2119806-1 INSERT, SHEAR 13
..
1
679532-1_BOM

1
-
1
2119806

7 18 - 1 1 1 1 189728-1 BRACKET, SPACER 255 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12

..
1
189728-1_BOM

MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

-
1
SIMP_3-22280-3

ACTUATE THE COUNTER. - 1 1 1 1 568681-1 SPACER, BASE PLATE 253 - 1 1 1 1 356885-4 STOP, SHEAR 11
..
1
568681-1_BOM

-
1
356885-4

- 1 - 1 1 8-21084-0 O-RING, .676 ID, .070 DIA. MAT. 252 - 1 1 1 1 462843-6 TERMINAL SUPPORT 10
-
1
8-21084-0_GATD

-
1
462843-6

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 15
- - - - 1 2119640-1 PUSH ROD, AIR FEED 250 - 1 1 1 1 462843-5 TERMINAL SUPPORT 9
-
1
2119640-1

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

-
1
462843-5

15
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - - - 1 2079988-1 BUSHING, LCH5-12, MISUMI 249 1 1 1 1 1 464291-4 ANVIL, SAND-BLASTED 22-18 8
-
1
2079988_GATD

-
1
464291-4

18 1
ITEMS 253 AND 255 MUST BE INSTALLED IN THE - - - - 1 2119641-1 FEED CAM, AIR FEED 248 - 1 1 1 1 803925-2 GUIDE, CARRIER SCRAP 7
-
1
2119641-1

-
1
803925-2

9 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE 11
- 1 - 1 1 2119798-1 DETENT PIN 247 - 1 1 1 1 2-690468-5 DEPRESSOR SHEAR, REAR 6
-

INSTALLING THE APPLICATOR.

1
2119798-1

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

-
1
2-690468-5

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL - 1 - 1 1 1-22279-3 SPRING, COMPRESSION 246 - 1 1 1 1 462431-1 WIRE FUNNEL 5
-
1
1-22279-3_SIMP

-
1
462431-1

INFORMATION. 19 15 12
ITEM 257, REQUIRED IF APPLICATOR IS RUN
- - 1 - - 2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ. 245 - 1 1 1 1 238009-3 BLOCK, FL CRIMPER SPACER 4
-
1
2119758

-
1
238009-3

ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256,

10 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR REQUIRED IF APPLICATOR IS BEING USED ON - 1 1 1 1 18023-1 SCR, SKT HD CAP M3 X 5.0 241 1 1 1 1 1 464290-1 CRIMPER, SEMI-FLAT 22-18 1
-
1
18023-1

1
-
1
464290-1

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM G-TERMINATOR. ITEM

A -77 -7 -6 -5 -2 PART NO DESCRIPTION ITEM A
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT NO -77 -7 -6 -5 -2 PART NO DESCRIPTION NO
20 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
DWN 21OCT2011
11 ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE.
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
B. WEAVER TE Connectivity
CHK 21OCT2011 Harrisburg, PA 17105-3608
G. HOFFNER
12 ITEMS 5 AND 9 OR ITEMS 10 AND 22 ARE REQUIRED WHEN RUNNING DIMENSIONS: TOLERANCES UNLESS

ATLANTIC VERSION
OTHERWISE SPECIFIED: APVD 21OCT2011 NAME

ON A LEADMAKER. mm T. ELBIN
PRODUCT SPEC
OCEAN SIDE FEED
-
ITEM 42 OR 43 REQUIRED WHEN RUNNING ON A BENCH MACHINE.
0 PLC
1 PLC 0.5 APPLICATOR
-
13 FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS.
Shown on sheets 1 of 4 & 2 of 4 2 PLC
3 PLC
4 PLC
0.13
0.013
0.0001
APPLICATION SPEC
-

(Pacific version shown on sheets 3 of 4 & 4 of 4)

SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES - -
14 GROUP 1 TERMINALS: n .135 IN [3.43mm] MAX INSULATION
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2151034 -
GROUP 2 TERMINALS: n .200 IN [5.08mm] MAX INSULATION Customer Accessible Production Drawing
SCALE
1:1
SHEET
1
OF
4
REV
D1
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2011 LOC DIST REVISIONS

A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 2011 BY TYCO ELECTRONICS CORPORATION.
P LTR DESCRIPTION DATE DWN APVD

- SEE SHEET 1 - - -

21 37

21 62

40

D 38 D
247
2
39
246

FEED TYPE 260

44
2

6 252 2

PNEUMATIC 35
245
2
250 6
2

249 7 166
53
63 82
6 1

A
238 81 1 69
33
18 70
163 4
41
59

136

137
C C

172
5 12 15
56
22

SERVO
LATCH PLATE 30

240 133 135

4 11

198
164 2 66 22.35 [.880] - TABS
25.40 [1.000] - RECEPTACLE
23 26 121 96 95 24 67

A 213

A 19
HOLDDOWN SET-UP
SERVO FEEDER 20
NOT INCLUDED 10
B B
118 21
***FEED FINGER REPRESENTATION
ABOVE MAY DIFFER FROM ACTUAL
11
FEED FINGER THAT IS REQUIRED
BY THIS APPLICATOR 7
25 8
1
27

61

4.32

CAM POSITIONS
42
[0.170]
43
LOWER TOOLING SET-UP
30mm STROKE 9

10

68 95 29 93 32 46 17 12 14 54 11 13 241 15 16 60 54

248
1 1 1

A A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 21OCT2011
SHOULD BE CONTACTED FOR THE LATEST REVISION.
B. WEAVER TE Connectivity
CHK 21OCT2011 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
G. HOFFNER

ATLANTIC VERSION
OTHERWISE SPECIFIED: APVD 21OCT2011 NAME

mm T. ELBIN
PRODUCT SPEC
OCEAN SIDE FEED
-
49 0 PLC
APPLICATOR
40mm STROKE 1 PLC 0.5

Shown on sheets 1 of 4 & 2 of 4 2 PLC

3 PLC
0.13
0.013
-
APPLICATION SPEC
-
0.0001
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO
AIR FEED ANGLES - -
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2151034 -
D1
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:1 2 4
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2011 LOC DIST REVISIONS
SET UP GAUGE
A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 2011 BY TYCO ELECTRONICS CORPORATION.
2119599-1 P LTR DESCRIPTION DATE DWN APVD

PACIFIC VERSION APPLICATOR STYLE CONVERSION CHART - SEE SHEET 1 - - -

PART
TERMINATOR REVISION DESCRIPTION FEED TYPE
NUMBER CONVERT TO PART NUMBERS REQUIRED
INTERFACE ADAPTER

- - 1338685-1 5-18022-5 - - -
2- 2151034 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 2161540-1 8- 2151034 -5 1901094-3 1976043-1 2168400-6 (QUANTITY 2)
- - - 1 2063440-2 AIR FEED MODULE 238
-
1
2063440-2

SMART APPLICATOR 2161326-1 - 8- 2151034 -4 - - -

- - 1 - 2119740-2 TAG,IDENTIFICATION 213
-
1
2119740-2

SERVO - - 1338685-1 5-18022-5 - - -

2- 2151034 -5 D FINE CRIMP HEIGHT ADJUST - - 1 - 1901094-3 SPACER, FEEDER 198
..
1
1901094-3

LATCH PLATE 4 PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-2
- - - 2 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172
-
2
21045-3

2- 2151034 -7 D FINE CRIMP HEIGHT ADJUST NONE - - - - - - -

- 1 1 1 994969-1 MAGNET, RARE EARTH HIGH ENERGY 166
-
1
994969-1_GATD

7- 2151034 -7 A CRIMP TOOLING KIT - - - - - - - - - REF REF REF 994970-2 COUNTER, MAGNETIC
-
1
COUNTER_994970

164
- - - 1 240638-1 SPRING, FEED FINGER 163
-
1
240638

- 1 1 1 8-21084-1 O-RING, .801 ID, .070 DIA. MAT. 152

-
1
8-21084-1_GATD

D D
- - - 1 2119641-2 FEED CAM, AIR FEED 151
-
1
2119641-2

- 1 1 1 2119798-2 DETENT PIN 145

-
1
2119798-2

- 1 1 1 2079383-8 SCR, BHSC, RoHS (M4 X 16) 144

-
1
2079383-8

APPLICATOR DATA - 4 4 4 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

-
4
2168400-5

143
CRIMP SIZE TYPE - 1 1 1 2-2119656-0 APPLICATOR BASIC ASSEMBLY, SF 141
-
1
2-2119656-0

WIRE .176 [4.47 mm] O - 1 1 1 2119650-1 RAM, ASIAN STYLE, SIDE FEED 140
-
1
2119650

INSUL - - - 1 1 1 2119092-2 BOLT, ADJUSTMENT 139

-
1
2119092-2

APPLICATOR INSTRUCTIONS - - - 1 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137

-
1
3-23627-7

408-10389 - - - 1 2119799-1 HOLDER,FEED FINGER, AF 136

-
1
2119799

4 - - REF - SEE NOTE 4 MEMORY CHIP, PROGRAMMED 135

-
1
1901689_EMPTY_OCEAN_SF

- - 1 - 1633743-1 SERVO FEED LATCH ASM 133

..
1
1633743-1

TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION - 1 1 1 1-22281-8 SPRING, COMPRESSION 121

-
1
SIMP_1-22281-8

TERMINAL NAME: FULLY INSULATED FASTON - 1 1 1 1-690438-0 FRONT STRIP GUIDE 96

-
1
1-690438-0

- 4 4 4 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0 95

-
4
2168083-1

WIRE STRIP LENGTH INSULATION DIAMETER RANGE

- 1 1 1 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65 93
-
1
2168083-6

.265-.297 IN [6.73-7.54 mm] n 13

- 1 1 1 455888-4 SPACER, CRIMPER 82
-
1
455888-4

TERMINAL 114-2123 - -
- 1 1 1 240641-6 SPACER 81
-
1
240641-6

APPLICATION
- 1 1 1 2119956-1 DOCUMENTATION PACKAGE 71
-
1
2119956-1

SPECIFICATION - - -
- 1 1 1 2161332-2 DEPRESSOR, WIRE FUNNEL 70
-
1
2161332-2

TERMINALS APPLIED 19 - 1 1 1 2161331-1 SPACER, WIRE FUNNEL DEPRESSOR

-
1
2161331

69
- 2 2 2 1-18028-4 WASHER, FLAT, REG M3 68
-
2
1-18028-4

TE TERMINAL C1__DWG_PN_1_0

TE TERMINAL C1__DWG_PN_2_0

TE TERMINAL C1__DWG_PN_3_0

TE TERMINAL C1__DWG_PN_4_0

- 1 - 1 2119740-1 TAG,IDENTIFICATION 67
-
1
2119740-1

C 2-520102-1 C1__DWG_PN_1_1

5-520183-2 C1__DWG_PN_2_1

2-520274-2 C1__DWG_PN_3_1 C1__DWG_PN_4_1

C
- 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66
-
2
2168078-1

2-520102-2 C1__DWG_PN_1_2

9-520183-2 C1__DWG_PN_2_2

2-521144-2 C1__DWG_PN_3_2 C1__DWG_PN_4_2

2-520181-2 2-520193-2 2-520261-2 - 1 1 1 2119793-1 LIMITER, ADJUSTMENT BOLT 63

-
1
2119793

C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3

2-520181-4 9-520193-2 9-520261-2 - 3 3 3 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0 62
-
3
992763-5

20
5-520181-2 2-521102-2 2-520263-2 - 2 2 2 2-18032-5 SCR, SET, FLT POINT M5 X 20.0 61
-
2
2-18032-5

9-520181-2 2-521104-2 2-520263-4 - - - 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59

-
1
5-18022-5

2-520183-2 2-521308-2 5-520263-2 - - - 1 462427-2 FINGER, FEED 56

-
1
462427-2

2-520183-4 2-521406-2 - 2 2 2 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

-
2
2168083-8

53
- - - 1 18023-9 SCR, SKT HD CAP M4 X 6.0 49
-
1
18023-9

14 - 1 1 1 462433-7 SUPPORT, INSULATION 43

-
1
462433-7

GROUP 1 13 14 GROUP 2 13 14
- 1 1 1 462433-6 SUPPORT, INSULATION 42
-

14
1
462433-6

*WARNING - 1 1 1 2079383-7 SCR, BHSC, RoHS (M8 X 25) 41

-
1
2079383-7

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO - 1 1 1 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT 40
-
1
2119645

WIRE CRIMP HEIGHT CRIMP HEIGHT 8 - 1 1 1 2119957-1 APPLICATOR SHIM PACK 39

LARGEST WIRE SIZE SETTING. USE OF SETTINGS
-
1
2119957-1

15
SIZE INCH [mm] REFERENCE SETTING - 1 1 1 2119644-2 RAM WASHER, PRECISION 38
-
1
2119644-2

18, (2)22, or (1)20+(1)22 W1__DWG_WGAUGE_1

0.070+/-0.002 [1.78+/-0.05] W1__DWG_CRIMP_HT_1

6.4 W1__FA_SETTING_1

.125 IN [3.175mm] BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING - 2 2 2 5-22278-1 SPRING, COMPRESSION
-
2
SIMP_5-22278-1

33
20 or 22 W1__DWG_WGAUGE_2

0.065+/-0.002 [1.65+/-0.05] W1__DWG_CRIMP_HT_2

8.3 W1__FA_SETTING_2

.125 IN [3.175mm] WILL CAUSE DAMAGE TO CRIMP TOOLING. - 1 1 1 2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328

32
- 2 2 2 1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 5 30
-
2
1-2168083-4

- 1 1 1 2161336-1 PLATE, REAR STRIP GUIDE 29

-
1
2161336-1

- 2 2 2 22281-9 SPRING, COMPRESSION 27

-
2
SIMP_22281-9

- 1 1 1 356835-1 LEVER, DRAG RELEASE 26

-
1
356835-1

- 1 1 1 240792-1 DRAG, TERMINAL 25

-
1
240792-1

1 RECOMMENDED SPARE PARTS - 1 1 1 684042-4 GUIDE, STRIP, FRONT 24

-
1
684042-4

B B
14 USE ITEMS 5, 9, & 42 WITH GROUP 1 TERMINALS 20 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. - 1 1 1 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0 23
-
1
980371-4

2 GREASE BEARING SURFACES LIGHTLY

USE ITEMS 10, 22, & 43 WITH GROUP 2 TERMINALS - 1 1 1 462431-6 WIRE FUNNEL
-
1
462431-6

22
14 11
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION - 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2

21
SHEET SUPPLIED WITH THE APPLICATOR. 15 TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .12 IN
[3.05mm] 60/40 SOLID CORE) AND MEASURE AT - 1 1 1 1-18028-2 WASHER, FLAT, REG M4 20
-
1
1-18028-2

CENTER OF SLUG.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 2119533-1 STRIPPER, SIDE FEED 19
-
1
2119533

ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 463460-3 HOLD DOWN, TERMINAL 18
-
1
463460_HOLD_DOWN-3

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151034 -4

1 - 1 1 1 469542-3 REAR FLOATING SHEAR 17
-
1
469542-3

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151034 -5

- 4 4 4 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6 16
-
4
1-2168083-1

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

1 - 1 1 1 2161335-2 SHEAR PLATE, REAR 15
-
1
2161335-2

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

16 IT MAY BE NECESSARY TO MODIFY THE 18 - 1 1 1 2119862-2 SHEAR HOLDER, REAR 14
-
1
2119862-2

6 T-TERMINATING/K-PRESS BASE PLATE BEFORE USE

GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 18 - REF REF REF 462992-5 GUARD ASSY 257 - 1 1 1 2119806-1 INSERT, SHEAR 13
..
1
462992-5_BOM

1
-
1
2119806

BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD

STOP AS SHOWN. 17 - REF REF REF 679532-1 INSERT, GUARD 256 - 1 1 1 3-22280-3 SPRING, COMPRESSION 12
..
1
679532-1_BOM

-
1
SIMP_3-22280-3

7 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

17 - 1 1 1 189728-1 BRACKET, SPACER 255 - 1 1 1 356885-4 STOP, SHEAR 11
..

ACTUATE THE COUNTER.

1
189728-1_BOM

-
1
356885-4

- 1 1 1 568681-1 SPACER, BASE PLATE 253 - 1 1 1 462843-6 TERMINAL SUPPORT 10

..
1
568681-1_BOM

-
1

14
462843-6

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
- 1 1 1 2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE 251 - 1 1 1 462843-5 TERMINAL SUPPORT 9
-
1
2119782

-
1

14
462843-5

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - - 1 2119640-1 PUSH ROD, AIR FEED 250 1 1 1 1 464291-4 ANVIL, SAND-BLASTED 22-18 8
-
1
2119640-1

1
-
1
464291-4

- - - 1 2079988-1 BUSHING, LCH5-12, MISUMI 249 - 1 1 1 803925-2 GUIDE, CARRIER SCRAP 7

-
1
2079988_GATD

10
1
803925-2

9 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, 17 ITEMS 253 AND 255 MUST BE INSTALLED IN THE 246
- 1 1 1 1-22279-3 SPRING, COMPRESSION - 1 1 1 2-690468-5 DEPRESSOR SHEAR, REAR 6
-
1
1-22279-3_SIMP

-
1
2-690468-5

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL - 1 1 1 18023-1 SCR, SKT HD CAP M3 X 5.0 241 - 1 1 1 462431-1 WIRE FUNNEL 5
-
1
18023-1

14 11
1
462431-1

INSTALLING THE APPLICATOR.

INFORMATION. - - 2 - 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16 240 - 1 1 1 238009-3 BLOCK, FL CRIMPER SPACER 4
-
2
2168400-6

-
1
238009-3

18 ITEM 257, REQUIRED IF APPLICATOR IS RUN - - - - 2119580-1 MECHANICAL FEED ASSEMBLY 239 1 1 1 1 464290-1 CRIMPER, SEMI-FLAT 22-18 1
-
1
2119580-1

10 1
-
1
464290-1

ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE. ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256,
REQUIRED IF APPLICATOR IS BEING USED ON ITEM ITEM
A
11 ITEMS 5 AND 9 OR ITEMS 10 AND 20 ARE REQUIRED WHEN RUNNING
-77 -27 -25 -22 PART NO DESCRIPTION NO -77 -27 -25 -22 PART NO DESCRIPTION NO
A
G-TERMINATOR.
ON A LEADMAKER. THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 21OCT2011
TE Connectivity
ITEM 42 OR 43 REQUIRED WHEN RUNNING ON A BENCH MACHINE.
SHOULD BE CONTACTED FOR THE LATEST REVISION.
B. WEAVER
19 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. CHK 21OCT2011 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
G. HOFFNER
12 21OCT2011

PACIFIC VERSION
FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS. OTHERWISE SPECIFIED: APVD NAME

mm T. ELBIN
PRODUCT SPEC
OCEAN SIDE FEED
-
13 GROUP 1 TERMINALS: n .135 IN [3.43mm] MAX INSULATION
0 PLC
1 PLC 0.5 APPLICATOR
-
GROUP 2 TERMINALS: n .200 IN [5.08mm] MAX INSULATION Shown on sheets 3 of 4 & 4 of 4 2 PLC
3 PLC
4 PLC
0.13
0.013
0.0001
APPLICATION SPEC
-

(Atlantic version shown on sheets 1 of 4 & 2 of 4)

SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES - -
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2151034 -
D1
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:1 3 4
AMP 4805 REV 31MAR2000
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2011 LOC DIST REVISIONS

A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 2011 BY TYCO ELECTRONICS CORPORATION.
P LTR DESCRIPTION DATE DWN APVD

- SEE SHEET 1 - - -

251

20 62

40

38

39
D D

152
6
145

FEED TYPE
2
6 139

246
2

PNEUMATIC 250 140

2 166 2
7
249
53
63
1
6 82
238
81 1
69

A 163 18 33
70
59 4
41

136

137

C 172 C

56

SERVO 22
11 14

LATCH PLATE
30
240 133 135
4
22.35 [.880] - TABS
198
25.40 [1.000] - RECEPTACLE
23 26 121 96 95 24 164 66
11 2

A 67

A 213

HOLDDOWN SET-UP
19
10
SERVO FEEDER
NOT INCLUDED
20
B B
118
***FEED FINGER REPRESENTATION 21
ABOVE MAY DIFFER FROM ACTUAL
FEED FINGER THAT IS REQUIRED 25
BY THIS APPLICATOR 7 10

27

8
61 1

CAM POSITION
43

42

10 4.32
30mm STROKE [0.170]
9

LOWER TOOLING SET-UP

68 95 29 93 32 141 17 12 14 143 11 13 241 15 16 144 143

151
1 1

A A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 21OCT2011
SHOULD BE CONTACTED FOR THE LATEST REVISION.
B. WEAVER TE Connectivity

PACIFIC VERSION
CHK 21OCT2011 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
G. HOFFNER
OTHERWISE SPECIFIED: APVD 21OCT2011 NAME

mm T. ELBIN OCEAN SIDE FEED

49 Shown on sheets 3 of 4 & 4 of 4 0 PLC
1 PLC
-
0.5
PRODUCT SPEC
APPLICATOR
AIR FEED -
-
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
2 PLC 0.13
3 PLC 0.013 APPLICATION SPEC
4 PLC 0.0001 SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES - -
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2151034 -
D1
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:1 4 4
AMP 4805 REV 31MAR2000
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION