Series 90 55cc Motor - PM - 520L0890 - Rev BB - May 2008

Series 90
55 cc Axial Piston
Motors
Parts Manual
Series 90 55 cc Axial Piston Motors
Parts Manual
General Information Service parts identification.................................................................................................................. 4

Nameplate................................................................................................................................................. 4
Date code................................................................................................................................................... 5
Service bulletins...................................................................................................................................... 5
Procedure to identify a part................................................................................................................ 5
fixed displacement Order code................................................................................................................................................. 7

motor Common parts..................................................................................................................................... 8-9
Special hardware...............................................................................................................................8-13
End cap.............................................................................................................................................. 14-17
Loop flushing................................................................................................................................... 16-17
Charge pressure.............................................................................................................................. 18-21
Shaft.................................................................................................................................................... 20-21
Overhaul seal kit....................................................................................................................................21
fixed displacement Order code...............................................................................................................................................23

cartridge motor Common parts................................................................................................................................ 24-25
Special hardware............................................................................................................................ 24-27
End cap.............................................................................................................................................. 28-31
Loop flushing................................................................................................................................... 30-31
Charge pressure.............................................................................................................................. 32-33
Shaft.................................................................................................................................................... 34-35
variable Order code...............................................................................................................................................37

displacement motor Common parts................................................................................................................................ 38-39
Special hardware............................................................................................................................ 40-41
Minimum displacement.............................................................................................................. 42-43
End cap.............................................................................................................................................. 44-45
Loop flushing................................................................................................................................... 44-45
Charge pressure.............................................................................................................................. 46-47
Shaft.................................................................................................................................................... 46-47
Control............................................................................................................................................... 48-49
Maximum displacement.............................................................................................................. 50-51
Housing............................................................................................................................................. 50-51
Servo rate A...................................................................................................................................... 50-51
Servo rate B...................................................................................................................................... 50-51
© 2007, 2008 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in this
material are properties of their respective owners.
Front cover illustrations: P100 609, P100 682, P100 683, P100 700
2 520L0890 • Rev BB • April 2008

Parts Manual
Contents
variable Order code...............................................................................................................................................53

displacement Common parts................................................................................................................................ 54-55
cartridge motor Special hardware............................................................................................................................ 54-59
Minimum displacement.............................................................................................................. 60-61
End cap.............................................................................................................................................. 62-63
Loop flushing................................................................................................................................... 62-63
Charge pressure.............................................................................................................................. 64-65
Shaft.................................................................................................................................................... 64-65
Control............................................................................................................................................... 66-67
Maximum displacement.............................................................................................................. 68-69
Housing............................................................................................................................................. 68-69
Servo rate A...................................................................................................................................... 68-69
Servo rate B...................................................................................................................................... 68-69
service bulletin SB-1988-023 (piston improvement)...............................................................................................71

SB-1989-020 (end cap, loop flushing, and adding adjustable cprv)............................ 72-73
SB-1994-015 (swashplate and pivot arm)....................................................................................74
SB-1994-024 (swahplate hold down pin).....................................................................................75
SB-1998-007 (end cap)................................................................................................................. 76-77
SB-1998-041 (Piston hold down mechanism)..................................................................... 78-79
SB-1998-080 (swashplate)..................................................................................................................80
SB-1998-084 (electrical control)................................................................................................ 81-82
SB-2000-046 (swashplate bearing pin).........................................................................................83
SB-2000-047 (loop flushing spring and spring seat)................................................................84
SB-2004-015 (housing)........................................................................................................................85
520L0890 • Rev BB • April 2008 3

Parts Manual
General information
Service parts The following information and procedure is used to identify the module group, item
indentification number, manufacture date, part number, and part name of the parts included in the
Series 90, 55 cc motors.
The parts listed include all parts which may be used when performing either “Minor
Repairs”,“Major Repairs” or “Conversions” on the Series 90, 55 cc motor.
nameplate Each unit will have a nameplate affixed to

the housing. The nameplate will include the
following information.
Model Code
The Sauer-Danfoss model code completely
defines the specific unit and must be used
when ordering parts to service this product.
Model Code Typ
Model Number
The Sauer-Danfoss model number is used by 90M055 NC 0 N
the factory in manufacturing. On repeat orders, 7 N 0 C6 W 00
a complete unit can be ordered by the model NNN 00 00 20
number. Model No. Ident Nr
94-3133
Serial Number A - 01 - 26 - 12345
Serial No. Fabr Nr
The Sauer-Danfoss serial number is used to MADE IN U.S.A.
identify the manufacture date and the unit
sequence in the build. The serial number is also
used to identify the units warranty time period.
The letter code indicates the location of original

manufacture (assembly). “A” indicates the unit
was originally assembled in Ames, Iowa, USA.
“N” indicates the unit was originally assembled
in Neumunster, Germany.
The first number (2 digits) indicates the year of

manufacture. (“01” would indicate the unit was
manufactured in 2001)
The second number (2 digits) indicates the

calendar week of manufacture.
The third number (5 digits) is a sequential

number used to identify a specific unit.
4 520L0890 • Rev BB • April 2008

Parts Manual
General information
date code The date code is defined as the year and week of manufacture. The same item number
may list more than one part number. This indicates that there is more than one
configuration for that item number. You will see that there are different date codes
for the different part numbers. Find the date code of your unit from the nameplate to
determine which service part number you need to order.
EXAMPLE: The service part desired is Item H10

Order Date Date
Code Item Begin End Part Number Part Name Usage
N H10 89-38 8800668 Loop flushing spool, defeated 1
H10 87-02 89-37 8800021 Loop flushing spool, defeated (SB-1989-020) 1
All units using this order code with a date code of 87-02 and up to and including 89-37,
must use part number “8800021”. All units with a date code of 89-38 and newer must use
part number “8800668.”.
service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you
desire. You must read that Service Bulletin prior to ordering that part. The information
contained in these Service Bulletins, as of the print date of this bulletin, are included
at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add
additional Service Bulletins to this manual as you recieve them.
procedure to identify General

a part The modular design of Series 90 units results in a simplified service parts list and part
number identification procedure.
The same item numbers are used for same part names on all units within a product type.
(Example: The lip seal - Item L40 has the same item number on all motors.)
A part number that has another number following it in parentheses is done to make this
a world wide manual. The first number is sold in Germany. The number in parentheses
is sold in the United States. (Example: 314583 (9008000-0118), customers would order
9008000-0118 if ordering the part in the United States.)
Example of a Part Identification

The nameplate on a Series 90 motor has an Order Code of 90M055 NC 01 N 7 N 0 C6 W
00 NNN 00 00 20. Use the following procedures to determine the part number of the
drive shaft used on this motor.
1) Referring to the output shaft module in the Order Code (see page 7), the output shaft
option for this motor is identified by the code “C6”. (90M055 NC 01 N 7 N 0 C6 W 00 NNN
00 00 20)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that
relates to this unit, which is “C6”. The shaft is found to be item L100 and part number
8000825.
520L0890 • Rev BB • April 2008 5

Parts Manual
Notes
6 520L0890 • Rev BB • April 2008

Service Parts Manual
Order code
series displacement
G L H W K
9 0 M 0 5 5 NC 0 N 7 N 0 C 6 W 0 0 NNN 0 0 0 0 E 4
type
not applicable
not applicable
not applicable
End cap
not applicable
not applicable
shaft
loop flushing
not applicable
special hardware features
not applicable
not applicable
charge pressure setting
P100 701E
520L0890 • Rev BB • April 2008 7

Fixed displacement motor
L60
L70
l40
l50
l20
l10
L25
B80A B80
B10
B50 B83a D50

B83
B83A
B83
B50
B81A
B81
s07 c20
c30
c40
C05 c45
C13
C50 C14
C15
C16
G30
c80
G96 E100 771E

G90
Enlarged bold type item
numbers are recommended
G90 part to stock for servicing.
8 520L0890 • Rev BB • April 2008

common parts
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
B10 87-02 8000782 Housing (SB-2004-015) 1
B50 87-02 001289 (9004800-3708) Pin 2
B80 87-02 315325 (9005110-8700) Plug assembly 1
B80A 87-02 001149 (9004201-6200) O-ring 1
B81 87-02 315325 (9005110-8700) Plug assembly 1
B81A 87-02 001149 (9004201-6200) O-ring 1
C13 87-02 314898 (8000014) Spring seat 1
C14 87-02 314864 (8000015) Cylinder block spring 1
C15 87-02 314872 (8000091) Spring retainer 1
C16 87-02 314880 (9006275-0029) Retaining ring 1
C20 87-02 367672 Piston assembly (SB-1988-023) 9
C30 87-02 314369 (8000007) Slipper guide 1
C40 88-43 329714 (8000072) Slipper guide retainer 1
C45 88-43 329722 (8000073) Slipper guide retainer spacer 1
C50 87-02 8000265 Hold down tube 1
C80 87-02 329748 Valve plate 1
D50 87-02 8000374 Thrust plate 1
G30 87-02 8000721 End cap gasket 1
G90 05-22 675918 (9007210-1216) Screw (SB-2004-015) 6
G90 87-02 05-21 675918 (9007210-1216) Screw (SB-2004-015) 4
G95 87-02 05-21 675900 (9007210-1209) Screw (SB-2004-015) 2
G96 87-02 329771 (9007210-0816) Screw 1
L10 87-02 5000504 Roller beraing 1
L20 87-02 615245 (9006300-0137) Retaining ring 1
L25 87-02 8000390 Seal assembly 1
L40 87-02 314583 (9008000-0118) Lip seal 1
L50 87-02 071845 (9004104-1510) O-ring 1
L60 87-02 516766 Retainer plate 1
L70 87-02 041160 (9007314-0605) Screw 3
special hardware
EAA S07 87-02 8510396 Cylinder block kit, w/speed ring 1
C05 87-02 8000808 Cylinder block assembly. w/speed ring 1
B83 87-02 KPPG12508 Speed sensor 1
B83A 87-02 085043 (9004201-3700) O-ring 1
EAG S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
EAJ S07 06-48 8510396 Cylinder block kit, w/speed ring 1

B83A 06-48 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 9

L60
L70
l40
l50
l20
l10
L25
B80A B80
B10
B50 B83a D50

B83
B83A
B83
B50
B81A
B81
s07 c20
c30
c40
C05 c45
C13
C50 C14
C15
C16
G30
c80
G96 E100 771E

G90
10 520L0890 • Rev BB • April 2008

special hardware
EBA S07 87-02 8510396 Cylinder block kit, w/speed ring 1
B83A 87-02 085043 (9004201-3700) O-ring 1
ECA C05 87-02 8000809 Cylinder block assembly. w/impulse speed ring 1
B83 87-02 8800861 Special plug assembly 1
B83A 87-02 085043 (9004201-3700) O-ring 1
EEA S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83 87-02 515965 (9005110-5600) Plug assembly 1
B83A 87-02 085043 (9004201-3700) O-ring 1
EEK S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83 87-02 515965 (9005110-5600) Plug assembly 1
B83A 87-02 085043 (9004201-3700) O-ring 1
EFA S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
EFC S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
EFE S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
EGG S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
EGH S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
EGJ S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 11

L60
L70
l40
l50
l20
l10
L25
B80A B80
B10
B50 B83a D50

B83
B83A
B83
B50
B81A
B81
s07 c20
c30
c40
C05 c45
C13
C50 C14
C15
C16
G30
c80
G96 E100 771E

G90
12 520L0890 • Rev BB • April 2008

special hardware
EHD S07 87-02 8510396 Cylinder block kit, w/speed ring 1
B83A 87-02 085043 (9004201-3700) O-ring 1
JAB S07 87-02 06-28 8510361 Cylinder block kit, w/o speed ring 1
C05 87-02 06-28 8000804 Cylinder block assembly. w/o speed ring 1
B83 87-02 06-28 515965 (9005110-5600) Plug assembly 1
B83A 87-02 06-28 085043 (9004201-3700) O-ring 1
JAC S07 87-02 06-28 8510361 Cylinder block kit, w/o speed ring 1
C05 87-02 06-28 8000804 Cylinder block assembly. w/o speed ring 1
B83 87-02 06-28 515965 (9005110-5600) Plug assembly 1
B83A 87-02 06-28 085043 (9004201-3700) O-ring 1
JAD S07 06-17 8510361 Cylinder block kit, w/o speed ring 1
C05 06-17 8000804 Cylinder block assembly. w/o speed ring 1
B83 06-17 515965 (9005110-5600) Plug assembly 1
B83A 06-17 085043 (9004201-3700) O-ring 1
JAG S07 06-12 8510361 Cylinder block kit, w/o speed ring 1
B83 06-12 515965 (9005110-5600) Plug assembly 1
B83A 06-12 085043 (9004201-3700) O-ring 1
JAH S07 06-12 8510361 Cylinder block kit, w/o speed ring 1
B83 06-12 515965 (9005110-5600) Plug assembly 1
B83A 06-12 085043 (9004201-3700) O-ring 1
JAK S07 06-13 8510361 Cylinder block kit, w/o speed ring 1
B83 06-13 515965 (9005110-5600) Plug assembly 1
B83A 06-13 085043 (9004201-3700) O-ring 1
JAL S07 06-17 8510361 Cylinder block kit, w/o speed ring 1
B83 06-17 515965 (9005110-5600) Plug assembly 1
B83A 06-17 085043 (9004201-3700) O-ring 1
NNN S07 87-02 8510361 Cylinder block kit, w/o speed ring 1
B83 87-02 515965 (9005110-5600) Plug assembly 1
B83A 87-02 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 13

G50
G51A
G50A
G51
G30
G70A
G70
g20
G04
G63
twin port end cap
G50
G51A
G50A
G51
G30
G70A g20
G70
G04
G63
axial port end cap
G30
g20
G04
twin port end cap E100 772E
without loop flushing Enlarged bold type item

part to stock for servicing.
14 520L0890 • Rev BB • April 2008

end cap
1 G04 89-38 8000594 End cap assembly, twin ports (SB-1998-007) 1
G20 87-02 333278 (8700018) Journal bearing 1
G50 87-02 046151 (9005100-5600) Plug assembly 1
G50A 87-02 085043 (9004201-3700) O-ring 1
G51 87-02 046151 (9005100-5600) Plug assembly 1
G51A 87-02 085043 (9004201-3700) O-ring 1
G63 87-02 314179 (8700074) Split clamp (code 61 hose) 4
G70 87-02 515965 (9005110-5600) Plug assembly 1
G70A 87-02 085043 (9004201-3700) O-ring 1
3 G04 89-38 8000595 End cap assembly, axial ports (SB-1998-007) 1

G50 87-02 046151 (9005100-5600) Plug assembly 1
G50A 87-02 085043 (9004201-3700) O-ring 1
G51 87-02 046151 (9005100-5600) Plug assembly 1
G51A 87-02 085043 (9004201-3700) O-ring 1
G70 87-02 515965 (9005110-5600) Plug assembly 1
G70A 87-02 085043 (9004201-3700) O-ring 1
7 G04 89-38 8000595 End cap assembly, axial ports (SB-1998-007) 1

G50 87-02 046151 (9005100-5600) Plug assembly 1
G50A 87-02 085043 (9004201-3700) O-ring 1
G51 87-02 046151 (9005100-5600) Plug assembly 1
G51A 87-02 085043 (9004201-3700) O-ring 1
G70 87-02 515965 (9005110-5600) Plug assembly 1
G70A 87-02 085043 (9004201-3700) O-ring 1
8 G04 89-38 8000594 End cap assembly, twin ports (SB-1998-007) 1

G50 87-02 046151 (9005100-5600) Plug assembly 1
G50A 87-02 085043 (9004201-3700) O-ring 1
G51 87-02 046151 (9005100-5600) Plug assembly 1
G51A 87-02 085043 (9004201-3700) O-ring 1
G70 87-02 515965 (9005110-5600) Plug assembly 1
G70A 87-02 085043 (9004201-3700) O-ring 1
C G04 94-19 8000346 End cap assembly, twin ports, without loop flushing 1
D G04 95-40 8000593 End cap assembly, twin metric ports (SB-1998-007) 1
G50 95-40 046151 (9005100-5600) Plug assembly 1
G50A 95-40 085043 (9004201-3700) O-ring 1
G51 95-40 046151 (9005100-5600) Plug assembly 1
G51A 95-40 085043 (9004201-3700) O-ring 1
G70 95-40 515965 (9005110-5600) Plug assembly 1
G70A 95-40 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 15

G50
G51A
G50A
G51
G30
G70A
G70
g20
G04
twin port end cap
H50A
H50
H50A
H10
H50
h50a
H50
H30
H30
H20
H30
h10 h50a
H20
H30
H50
E100 773E

16 520L0890 • Rev BB • April 2008

end cap
J G04 05-32 8000816 End cap assembly, threaded twin ports 1 1/16 - 12 1
G20 05-32 8700018 Journal bearing 1
G50 05-32 046151 (9005100-5600) Plug assembly 1
G50A 05-32 085043 (9004201-3700) O-ring 1
G51 05-32 046151 (9005100-5600) Plug assembly 1
G51A 05-32 085043 (9004201-3700) O-ring 1
G70 05-32 515965 (9005110-5600) Plug assembly 1
G70A 05-32 085043 (9004201-3700) O-ring 1
L G04 97-28 8000531 End cap assembly, twin metric ports, special 1
G50 97-28 046151 (9005100-5600) Plug assembly 1
G50A 97-28 085043 (9004201-3700) O-ring 1
G51 97-28 046151 (9005100-5600) Plug assembly 1
G51A 97-28 085043 (9004201-3700) O-ring 1
G70 97-28 515965 (9005110-5600) Plug assembly 1
G70A 97-28 085043 (9004201-3700) O-ring 1
loop flushing
N H10 89-38 740944 (8800668) Loop flushing spool, defeated 1
H10 87-02 89-37 308486 (8800021) Loop flushing spool, defeated (SB-1989-020) 1
H50 87-02 046151 (9005100-5600) Plug assembly 2
H50A 87-02 085043 (9004201-3700) O-ring 2
W H10 89-38 365544 (8800550) Shuttle spool 1

H10 89-38 89-37 674473 (8800069) Loop flushing spool, defeated (SB-1989-020) 1
H20 87-02 89-37 674481 (8800265) Spring guide (SB-1989-020) 2
H30 89-38 513596 Spring guide assembly (SB-2000-047) 2
H30 87-02 89-37 8800067 Spring (SB-1989-020) 2
H50 89-38 518016 Plug assembly 2
H50 87-02 89-37 674507 (9005475-0069) Plug assembly (SB-1989-020) 2
H50A 87-02 085043 (9004201-3700) O-ring 2
X 97-28 none
520L0890 • Rev BB • April 2008 17

Obsolete
K50
K62
K64
K66
K10
K10A
K50 K000
K95a
K50
E100 823E

18 520L0890 • Rev BB • April 2008


00 K10 89-44 001537 (9005100-8700) Plug assembly 1
K10 87-02 89-43 001529 (9005100-7500) Plug assembly (SB-1989-020) 1
K10A 89-44 001149 (9004201-6200) O-ring 1
K10A 87-02 89-43 001131 (9004201-5000) O-ring (SB-1989-020) 1
20-24 K000 89-44 8510012 Adjustable charge relief valve kit 1

K50 89-44 001149 (9004201-6200) O-ring 1
K50 87-02 89-43 001131 (9004201-5000) O-ring 1
K62 87-02 89-43 314716 (8800259-0001) Shim, 010” (SB-1989-020) 1
K62 87-02 89-43 314724 (8800259-0002) Shim, 020” (SB-1989-020) 1
K62 87-02 89-43 314732 (8800259-0003) Shim, 030” (SB-1989-020) 1
K62 87-02 89-43 314740 (8800259-0004) Shim, 040” (SB-1989-020) 1
K64 87-02 89-43 8800146 Spring (SB-1989-020) 1
K66 87-02 89-43 674465 (8800238) Poppet (SB-1989-020) 1
11 K000 89-38 8510012 Adjustable charge relief valve kit 1

K50 89-38 001149 (9004201-6200) O-ring 1
A0 K 89-38 8510253 Cartridge CPRV kit, 13 bar, 11 L/min 1

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2
E4 K 89-38 8510261 Cartridge CPRV kit, 16 bar, 4 L/min 1

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2
F0 K 89-38 8510259 Cartridge CPRV kit, 16 bar, 11 L/min 1

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2
G0 K 89-38 8510260 Cartridge CPRV kit, 16 bar, 22 L/min 1

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2
N4 K 89-38 8510255 Cartridge CPRV kit, 13 bar, 4 L/min 1

K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2
520L0890 • Rev BB • April 2008 19

K95a
K50
l80
l100
l100
l80
l100
l90
l61
E100 774E

20 520L0890 • Rev BB • April 2008


K50 89-38 001149 (9004201-6200) O-ring 1
K95A 89-38 085043 (9004201-3700) O-ring 2
NN none
shaft
C6 L100 87-02 8000825 Shaft, 21 tooth spline 1
D9 L100 96-43 11014500 Shaft, 21 tooth spline, M10 thread 1
K1 L100 87-02 11014512 Shaft, straight key 1

L80 87-02 331868 (9003261-3124) Key, .3125 x 1.5 1
S1 L100 87-02 11012275 Shaft, 14 tooth spline 1
T1 L100 87-02 11012276 Shaft, tapered 1

L61 87-02 9004600-1230 Cotter pin 1
L80 87-02 047878 (9003310-3724) Woodruff key, .3730 x 1.5 1
L90 87-02 5000606 Slotted nut 1
overhaul seal kit

87-02 80030S30 Overhaul seal kit, 90K/M055 1
B80A 87-02 01149 (9004201-6200) O-ring, .755 x .097, nitrile, 90D 1
G30 87-02 8000721 End cap gasket 1
G50A 87-02 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
H50A 87-02 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 2
K50 89-38 01149 (9004201-6200) O-ring, .755 x .097, nitrile, 90D 1
K95A 89-38 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 2
L40 87-02 314583 (9008000-0118) Lip seal 1
L50 87-02 071845 (9004104-1510) O-ring, 2.987 x .103, viton, 75D 1
520L0890 • Rev BB • April 2008 21

Notes
22 520L0890 • Rev BB • April 2008

Order code
series Displacement
G L H W K
9 0 K 0 5 5 NC 0 N 7 N 0 C 6 W 0 0 NNN 0 0 0 0 E 4
type
not applicable
not applicable
not applicable
End cap
not applicable
not applicable
shaft
loop flushing
not applicable
special hardware features
not applicable
not applicable
P100 702E
520L0890 • Rev BB • April 2008 23

Fixed displacement cartridge motor
L60
L70
l40
l50
l20
l10
L25
B15
B80A B80
B10
D50
B50
B83a
B83
B83A
B83
B81A
B81 s07 c20
c30
c40
C05 c45
C13
C50 C14
C15
C16
c80
G95 G96 E100 776E

G90 numbers are recommended
24 520L0890 • Rev BB • April 2008

common parts
B10 92-31 8000264 Housing 1
B15 92-31 729319 O-ring 1
B50 92-31 001289 (9004800-3708) Pin 2
B80 92-31 315325 (9005110-8700) Plug assembly 1
B80A 92-31 001149 (9004201-6200) O-ring 1
B81 92-31 315325 (9005110-8700) Plug assembly 1
B81A 92-31 001149 (9004201-6200) O-ring 1
C13 92-31 314898 (8000014) Spring seat 1
C16 92-31 314880 (9006275-0029) Retaining ring 1
C20 92-31 367672 Pistong assembly (SB-1988-023) 9
C30 92-31 314369 (8000007) Slipper guide 1
C40 92-31 329714 (8000072) Slipper guide retainer 1
C45 92-31 329722 (8000073) Slipper guide retainer spacer 1
C50 92-31 8000265 Hold down tube 1
C80 92-31 329748 Valve plate 1
D50 92-31 8000374 Thrust plate 1
G90 92-31 675918 (9007210-1216) Screw 4
G95 92-31 675900 (9007210-1209) Screw 2
G96 92-31 329771 (9007210-0816) Screw 1
L20 92-31 615245 (9006300-0137) Retaining ring 1
L25 92-31 8000390 Seal assembly 1
L40 92-31 314583 (9008000-0118) Lip seal 1
L50 92-31 071845 (9004104-1510) O-ring 1
L70 92-31 041160 (9007314-0605) Screw 3
special hardware
B83A 92-31 085043 (9004201-3700) O-ring 1

B83 92-31 515965 (9005110-5600) Plug assembly 1
B83A 92-31 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 25

L60
L70
l40
l50
l20
l10
L25
B15
B80A B80
B10
D50
B50
B83a
B83
B83A
B83
B81A
B81 s07 c20
c30
c40
C05 c45
C13
C50 C14
C15
C16
c80
G95 G96 E100 776E

G90 numbers are recommended
26 520L0890 • Rev BB • April 2008

special hardware
B83A 87-02 085043 (9004201-3700) O-ring 1
EFJ S07 87-02 8510396 Cylinder block kit, w/speed ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1

B83A 87-02 085043 (9004201-3700) O-ring 1
NNN S07 87-02 8510361 Cylinder block kit, w/o speed ring 1
B83 87-02 515965 (9005110-5600) Plug assembly 1
B83A 87-02 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 27

G50
G51A
G50A
G51
G30
G70A
G70
g20
G04
G63
twin port end cap
G50
G51A
G50A
G51
G30
G70A g20
G70
G04
G63
axial port end cap
G30
g20
G04
twin port end cap E100 772E
without loop flushing Enlarged bold type item

28 520L0890 • Rev BB • April 2008

end cap
1 G04 92-31 8000594 End cap assembly, twin ports 1
G30 92-31 8000720 End cap gasket 1
G50 92-31 046151 (9005100-5600) Plug assembly 1
G50A 92-31 085043 (9004201-3700) O-ring 1
G51 92-31 046151 (9005100-5600) Plug assembly 1
G51A 92-31 085043 (9004201-3700) O-ring 1
G70 92-31 515965 (9005110-5600) Plug assembly 1
G70A 92-31 085043 (9004201-3700) O-ring 1
3 G04 92-31 8000595 End cap assembly, axial ports 1

G30 92-31 8000721 End cap gasket 1
G50 92-31 046151 (9005100-5600) Plug assembly 1
G50A 92-31 085043 (9004201-3700) O-ring 1
G51 92-31 046151 (9005100-5600) Plug assembly 1
G51A 92-31 085043 (9004201-3700) O-ring 1
G70 92-31 515965 (9005110-5600) Plug assembly 1
G70A 92-31 085043 (9004201-3700) O-ring 1
7 G04 92-31 8000595 End cap assembly, axial ports 1

G30 92-31 8000721 End cap gasket 1
G50 92-31 046151 (9005100-5600) Plug assembly 1
G50A 92-31 085043 (9004201-3700) O-ring 1
G51 92-31 046151 (9005100-5600) Plug assembly 1
G51A 92-31 085043 (9004201-3700) O-ring 1
G70 92-31 515965 (9005110-5600) Plug assembly 1
G70A 92-31 085043 (9004201-3700) O-ring 1

G30 92-31 8000720 End cap gasket 1
G50 92-31 046151 (9005100-5600) Plug assembly 1
G50A 92-31 085043 (9004201-3700) O-ring 1
G51 92-31 046151 (9005100-5600) Plug assembly 1
G51A 92-31 085043 (9004201-3700) O-ring 1
G70 92-31 515965 (9005110-5600) Plug assembly 1
G70A 92-31 085043 (9004201-3700) O-ring 1
C G04 94-19 8000346 End cap assembly, twin ports, without loop flushing 1
G30 94-19 8000720 End cap gasket 1
520L0890 • Rev BB • April 2008 29

G50
G51A
G50A
G51
G30
G70A
G70
g20
G04
twin port end cap
H50A
H50
H50A
H10
H50
h50a
H50
H30
H30
H20
H30
h10 h50a
H20
H30
H50
E100 773E

30 520L0890 • Rev BB • April 2008

end cap
D G04 95-40 8000593 End cap assembly, twin metric ports 1
G30 95-40 8000720 End cap gasket 1
G50 95-40 046151 (9005100-5600) Plug assembly 1
G50A 95-40 085043 (9004201-3700) O-ring 1
G51 95-40 046151 (9005100-5600) Plug assembly 1
G51A 95-40 085043 (9004201-3700) O-ring 1
G70 95-40 515965 (9005110-5600) Plug assembly 1
G70A 95-40 085043 (9004201-3700) O-ring 1
loop flushing
N H10 92-31 8800668 Loop flushing spool, defeated 1
H50 92-31 046151 (9005100-5600) Plug assembly 2
H50A 92-31 085043 (9004201-3700) O-ring 2
W H10 92-31 365544 (8800550) Shuttle spool 1

H50A 92-31 085043 (9004201-3700) O-ring 2
520L0890 • Rev BB • April 2008 31

K10
K10A
K50 K000
K95a
K50
E100 777E

32 520L0890 • Rev BB • April 2008


00 K10 93-07 001537 (9005100-8700) Plug assembly 1
K10A 93-07 001149 (9004201-6200) O-ring 1

K50 93-07 001149 (9004201-6200) O-ring 1

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2

K50 92-31 001149 (9004201-6200) O-ring 1
K95A 92-31 085043 (9004201-3700) O-ring 2
NN none
520L0890 • Rev BB • April 2008 33

l80
l100
l100
l80
l100
l90
l61
E100 778E

34 520L0890 • Rev BB • April 2008

shaft
C6 L100 92-31 8000825 Shaft, 21 tooth spline 1
K1 L100 92-31 11014512 Shaft, straight key 1

L80 92-31 331868 (9003261-3124) Key, .3125 x 1.5 1
S1 L100 92-31 11012275 Shaft, 14 tooth spline 1
T1 L100 92-31 11012276 Shaft, tapered 1

L61 92-31 9004600-1230 Cotter pin 1
L80 92-31 047878 (9003310-3724) Woodruff key, .3730 x 1.5 1
L90 92-31 5000606 Slotted nut 1
overhaul seal kit

87-02 80030S30 Overhaul seal kit, 90K/M055 1
G30 87-02 8000720 End cap gasket, twin 1
G30 87-02 8000721 End cap gasket, axial 1
L40 87-02 314583 (9008000-0118) Lip seal 1
L50 87-02 071845 (9004104-1510) O-ring, 2.987 x .103, viton, 75D 1
520L0890 • Rev BB • April 2008 35

Notes
36 520L0890 • Rev BB • April 2008

Order code
series Displacement
M P G N F L H T W Y Z K
9 0 V 0 5 5 P T 2 0 8 N 0 2 8 S 1 W 0 1 NNN 0 1 0 0 E 4
type
control
housing
not applicable
End cap
maximum displacement setting
minimum displacement setting
shaft
loop flushing
servo rate a
special hardware
servo rate B
pressure compensator setting
P100 703E
520L0890 • Rev BB • April 2008 37

Variable displacement motor
L60 L70
L40
L50
l10
l25
l20
B51 D50
B30
B20
D30
c20
c30
B51
B20 c40
B30
B51
C50
c70
C13
C14 B80
B80A
C15
D10
C16
D20
B76
B76A
B50
B73A
B72 B73
B72A
E100 779E B50 B74

B74A
Enlarged bold type item B81A B77A
numbers are recommended B81
c80 B77
38 520L0890 • Rev BB • April 2008

common parts
B20 90-34 5000621 Grooved pin (SB-2000-046) 1
B30 90-34 8000539 Cradle bearing 2
B50 90-34 001289 (9004800-3708) Pin 2
B51 90-34 001289 (9004800-3708) Pin 2
B72 90-34 001511 (9005100-4400) Plug assembly 1
B72A 90-34 001123 (9004201-2500) O-ring 1
B73 90-34 001511 (9005100-4400) Plug assembly 1
B73A 90-34 001123 (9004201-2500) O-ring 1
B74 90-34 001511 (9005100-4400) Plug assembly 1
B74A 90-34 001123 (9004201-2500) O-ring 1
B76 90-34 327007 (9005110-4400) Plug assembly 1
B76A 90-34 001123 (9004201-2500) O-ring 1
B77 90-34 327007 (9005110-4400) Plug assembly 1
B77A 90-34 001123 (9004201-2500) O-ring 1
B80 90-34 315325 (9005110-8700) Plug assembly 1
B80A 90-34 001149 (9004201-6200) O-ring 1
B81 90-34 315325 (9005110-8700) Plug assembly 1
B81A 90-34 001149 (9004201-6200) O-ring 1
C13 90-34 314898 (8000014) Spring seat 1
C16 90-34 314880 (9006275-0029) Retaining ring 1
C30 90-34 314369 (8000007) Slipper guide 1
C40 90-34 342337 (8000137) Slipper guide bearing 2
C50 90-34 8000619 Slipper hold down spacer (SB-1998-041) 4
C70 90-34 648477 Screw (SB-1998-041) 4
C80 90-34 329748 Valve plate 1
D10 90-34 8800758 Hold down pin (SB-1994-024) 1
D20 90-34 085043 (9004201-3700) O-ring 1
D30 90-34 8100406 Hold down arm (SB-1994-015) 1
D50 90-34 8000618 Swashplate (SB-1994-015 & SB-1998-080) 1
L20 90-34 615245 (9006300-0137) Retaining ring 1
L25 90-34 8000390 Seal assembly 1
L40 90-34 314583 (9008000-0118) Lip seal 1
L50 90-34 071845 (9004104-1510) O-ring 1
L70 90-34 041160 (9007314-0605) Screw 3
L85 90-34 8000240 Front cover gasket 1
520L0890 • Rev BB • April 2008 39

s07
C05
B83
B83A
B83a
B83
E100 780E

40 520L0890 • Rev BB • April 2008

special hardware
B83A 90-34 085043 (9004201-3700) O-ring 1

B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EEB S07 90-34 8510362 Cylinder block kit, w/speed ring 1

B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1

B83A 90-34 085043 (9004201-3700) O-ring 1
EGD S07 90-34 8510362 Cylinder block kit, w/speed ring 1

B83 90-34 KPPG12730A Speed sensor 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EGH S07 90-34 8510362 Cylinder block kit, w/speed ring 1

B83A 90-34 085043 (9004201-3700) O-ring 1

B83A 90-34 085043 (9004201-3700) O-ring 1
JAF & JAG S07 90-34 8510363 Cylinder block kit, without speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
JAK S07 90-34 8510363 Cylinder block kit, without speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
NNN S07 90-34 8510363 Cylinder block kit, without speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 41

F16
F14
F13
F10
f15
f12 F11
f49
F10
F13
f12 F11
f49
f27
f28
f49
F20
F21
f22
F23
E100 781E

42 520L0890 • Rev BB • April 2008

minimum displacement
019 - 045 F10 90-34 8100441 Servo piston assembly 1
F11 90-34 8800619 Spring 1
F12 90-34 038281 O-ring 1
F13 90-34 9005475-0099 Plug. special 1
F20 90-34 8100441 Servo piston assembly 1
F21 90-34 8100435 Spring 1
F22 90-34 038281 O-ring 1
F23 90-34 9005475-0099 Plug. special 1
F27 90-34 330415 Set screw 1
F28 90-34 076042 (9003509-0012) Seal nut 1
F49 90-34 8700089 Piston seal ring 4
M32 F10 99-24 8801165 Servo piston assembly 1

F11 99-24 8801161 Spring 1
F12 99-24 038281 O-ring 1
F13 99-24 8801212 Fitting 1
F14 99-24 8801214 Servo shield 1
F15 99-24 012559 (9004202-6200) O-ring 1
F16 99-24 8801213 Servo plug 1
F21 99-24 8801160 Spring 1
F22 99-24 038281 O-ring 1
F23 99-24 8801162 Plug. special 1
F27 99-24 330415 Set screw 1
F28 99-24 076042 (9003509-0012) Seal nut 1
520L0890 • Rev BB • April 2008 43

G30
H50 G50
G51
G50A
h50a G51A
H30
H12
H50 G82
G86
H50A G84
G20
G70A
G70
H30
h10
G04 h50a
G95
G63
H50A
G96 H10 H50
H50
G90
E100 782E

44 520L0890 • Rev BB • April 2008

common end cap parts

G30 90-34 8000231 End cap gasket 1
G50 90-34 046151 (9005100-5600) Plug assembly 1
G50A 90-34 085043 (9004201-3700) O-ring 1
G51 90-34 046151 (9005100-5600) Plug assembly 1
G51A 90-34 085043 (9004201-3700) O-ring 1
G70 90-34 515965 (9005110-5600) Plug assembly 1
G70A 90-34 085043 (9004201-3700) O-ring 1
G82 90-34 9001214-2800 Ball 2
G84 90-34 8800865 Crush ring 2
G86 90-34 8100392 Pipe plug orifice 2
G90 90-34 9007210-1215 Screw 4
G95 90-34 9007210-1208 Screw 2
G96 90-34 9007210-0815 Screw 1
end cap

R G04 90-34 8000598 End cap assembly, metric twin ports 1

loop flushing
A H10 94-18 365544 (8800550) Shuttle spool 1
H12 94-18 8800242-0009 Orifice plug 1
H50A 94-18 085043 (9004201-3700) O-ring 2

H50 90-34 046151 (9005100-5600) Plug assembly 2
H50A 90-34 085043 (9004201-3700) O-ring 2
W H10 90-34 365544 (8800550) Shuttle spool 1

H50A 90-34 085043 (9004201-3700) O-ring 2
520L0890 • Rev BB • April 2008 45

K50 K000
K95a
K50
l100
E100 783E

46 520L0890 • Rev BB • April 2008


00 K10 90-34 001537 (9005100-8700) Plug assembly 1
K10A 90-34 001149 (9004201-6200) O-ring 1

K50 90-34 001149 (9004201-6200) O-ring 1

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2
shaft
C6 L100 98-19 11014230 Shaft, 21 tooth spline, 16/32 1
S1 L100 90-34 11014229 Shaft, 14 tooth spline, 12/24 1
520L0890 • Rev BB • April 2008 47

m1 m1
m2 m2
M20 M20
m3 m30
M20 M20
M40 M40
na, nB, nc, nD, & nh nE
M80
m1
m2
m70 M20 m2
m3
M20 m1
M40
M60
M50 Note: M40 and M70 are pt & px
included in M1, M2 and M3
ng
Note: This drawing shows generic coils
E100 784E

48 520L0890 • Rev BB • April 2008

control
NA M1 90-34 8510218 Solenoid control valve kit, (SB-1998-084) 1
M2 90-34 8700133 Seal kit 1
M3 90-34 8510214 Coil kit, 12V, MS connector 1
M20 90-34 5000512 O-ring 2
M40 90-34 5000511 Coil nut, special 1
NB M1 90-34 8510216 Solenoid control valve kit, (SB-1998-084) 1

M2 90-34 8700133 Seal kit 1
M3 90-34 8510212 Coil kit, 12V, Packard connector 1
M20 90-34 5000512 O-ring 2
NC M1 90-34 8510219 Solenoid control valve kit, (SB-1998-084) 1

M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
ND M1 90-34 8510217 Solenoid control valve kit, (SB-1998-084) 1

M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
NE M1 90-34 8510250 Solenoid control valve kit, 12V, M-Pack 150.2 connector 1
M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
M30 90-34 8700135 Coil, 12V, M-Pack 150.2 connector 1
NG M1 90-34 8510284 Solenoid control valve kit, 24V, Packard conn.,special 1

M2 90-34 8700206 Seal kit 1
M20 90-34 5000512 O-ring 2
M50 90-34 8100714 Solenoid cover 1
M60 90-34 5000514 Screw 2
M70 90-34 5000509 Cable tie 1
M80 90-34 8100781 Solenoid locking plate 1
NH M1 90-34 11018154 Solenoid control valve kit, 12V, Deutsch connector 1

M2 90-34 8700133 Seal kit 1
M3 90-34 11018155 Coil kit, 12V, Deutsch connector 1
M20 90-34 5000512 O-ring 2
PT M1 90-34 8700088 Control valve 1

M2 90-34 8510178 Seal kit 1
PX M1 90-34 8700118 Control valve 1
520L0890 • Rev BB • April 2008 49

P35
n18
n17
P30
P20
P10
Y10 Y40
Y50
Y60
Y50
T10
t50
t50
t40
t60 Y70
T30
Y71
Y72
Y80
Y80A
E100 785E

50 520L0890 • Rev BB • April 2008

maximum displacement
A - N N17 90-34 330415 Set screw M12 x 60 1
N18 90-34 076042 (9003509-0012) Seal nut 1
Housing
2 P10 90-34 8510057 Housing assembly 1
P20 90-34 8000234 Front cover 1
P30 90-34 654053 (9007314-1012) Screw 4
P35 90-34 672295 (9007314-1010) Screw 4
servo rate, A
1 T10 90-34 8510077 Orifice valve assembly 1
T30 90-34 8800532 Filter screen 1
T40 90-34 085043 (9004201-3700) O-ring 1
T50 90-34 512036 (9006150-0100) Back up ring 2
T60 90-34 732479 (9004105-0100) O-ring 1
servo rate, B
1 Y10 90-34 8510074 Servo orifice assembly, fast 1
Y40 90-34 085043 (9004201-3700) O-ring 1
Y50 90-34 512036 (9006150-0100) Back up ring 2
Y60 90-34 732479 (9004105-0100) O-ring 1
Y80 90-34 9005100-4400 Plug assembly 1
Y80A 90-34 001123 (9004201-2500) O-ring 1
2 Y10 90-34 8510075 Orifice valve assembly, slow 1

Y40 90-34 085043 (9004201-3700) O-ring 1
Y50 90-34 512036 (9006150-0100) Back up ring 2
Y60 90-34 732479 (9004105-0100) O-ring 1
Y70 90-34 8510076 Orifice valve assembly, slow 1
Y71 90-34 5000120 Seal nut 1
Y72 90-34 001123 (9004201-2500) O-ring 1
520L0890 • Rev BB • April 2008 51

overhaul seal kit

90-34 80040S30 Overhaul seal kit 1
C70 90-34 648477 Screw, M6 x 16, Scotch Grip 4
D20 90-34 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
F12 90-34 038281 O-ring, 1.17 x .116, viton, 90D 1
F22 90-34 038281 O-ring, 1.17 x .116, viton, 90D 1
F28 90-34 076042 (9003509-0012) Seal nut, M12 1
G30 90-34 8000231 End cap gasket 1
G84 90-34 8800865 Crush ring 2
L40 90-34 314583 (9008000-0118) Lip seal 1
L50 90-34 071845 (9004104-1510) O-ring, 2.987 x .103, viton, 75D 1
N18 90-34 076042 (9003509-0012) Seal nut, M12 1
T40 90-34 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
T50 90-34 512036 (9006150-0100) Back up ring, .265 x .053 2
T60 90-34 732479 (9004105-0100) O-ring, .239 x .070, viton, 90D 1
Y40 90-34 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
Y50 90-34 512036 (9006150-0100) Back up ring, .265 x .053 2
Y60 90-34 732479 (9004105-0100) O-ring, .239 x .070, viton, 90D 1
52 520L0890 • Rev BB • April 2008

Variable displacement catridge motor
series Displacement
M P G N F L H T W Y Z K
9 0 C 0 5 5 P T 2 0 8 N 0 2 8 S 1 W 0 1 NNN 0 1 0 0 E 4
type
control
housing
not applicable
End cap
maximum displacement setting
minimum displacement setting
shaft
loop flushing
servo rate a
special hardware
servo rate B
pressure compensator setting
P100 704E
520L0890 • Rev BB • April 2008 53

Variable displacement cartridge motor
L60 L70
L40
L50
l10
l25
l20
B51 D50
B30
B20
D30
c20
c30
B51
B20 c40
B30
L85
C05
C50
s07 c70
C13
C14 B80
B80A
C15 B83
D10
C16
D20
B83A
B76
B76A
B50
B73A
B72 B73
B72A
E100 786E B50 B74

B74A
Enlarged bold type item B81A
numbers are recommended B81 B77A
c80
B77
54 520L0890 • Rev BB • April 2008
common parts
B20 90-34 5000621 Grooved pin (SB-2000-046) 1
B30 90-34 8000539 Cradle bearing 2
B50 90-34 001289 (9004800-3708) Pin 2
B51 90-34 001289 (9004800-3708) Pin 2
B72 90-34 001511 (9005100-4400) Plug assembly 1
B72A 90-34 001123 (9004201-2500) O-ring 1
B73 90-34 001511 (9005100-4400) Plug assembly 1
B73A 90-34 001123 (9004201-2500) O-ring 1
B74 90-34 001511 (9005100-4400) Plug assembly 1
B74A 90-34 001123 (9004201-2500) O-ring 1
B76 90-34 327007 (9005110-4400) Plug assembly 1
B76A 90-34 001123 (9004201-2500) O-ring 1
B77 90-34 327007 (9005110-4400) Plug assembly 1
B77A 90-34 001123 (9004201-2500) O-ring 1
B80 90-34 315325 (9005110-8700) Plug assembly 1
B80A 90-34 001149 (9004201-6200) O-ring 1
B81 90-34 315325 (9005110-8700) Plug assembly 1
B81A 90-34 001149 (9004201-6200) O-ring 1
C13 90-34 314898 (8000014) Spring seat 1
C16 90-34 314880 (9006275-0029) Retaining ring 1
C30 90-34 314369 (8000007) Slipper guide 1
C40 90-34 342337 (8000137) Slipper guide bearing 2
C50 90-34 8000619 Slipper hold down spacer (SB-1998-041) 4
C70 90-34 648477 Screw (SB-1998-041) 4
C80 90-34 329748 Valve plate 1
D10 90-34 8800758 Hold down pin (SB-1994-024) 1
D20 90-34 085043 (9004201-3700) O-ring 1
D30 90-34 8100406 Hold down arm (SB-1994-015) 1
D50 90-34 8000618 Swashplate (SB-1994-015 & SB-1998-080) 1
L20 90-34 615245 (9006300-0137) Retaining ring 1
L25 90-34 8000390 Seal assembly 1
L40 90-34 314583 (9008000-0118) Lip seal 1
L50 90-34 071845 (9004104-1510) O-ring 1
L70 90-34 041160 (9007314-0605) Screw 3
special hardware
NNN S07 90-34 8510363 Cylinder block kit, without speed ring 1
C05 90-34 8000804 Cylinder block assembly. without speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 55

s07
C05
B83
B83A
B83a
B83
E100 780E

56 520L0890 • Rev BB • April 2008

special hardware
EBA S07 90-34 8510362 Cylinder block kit, with speed ring 1
C05 90-34 8000808 Cylinder block assembly. with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EBD S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EBG S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EBH S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EEA S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EEB S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EEK S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EFA S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EGD S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 KPPG12730A Speed sensor 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EGH S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 57

s07
C05
B83
B83A
B83a
B83
E100 780E

58 520L0890 • Rev BB • April 2008

special hardware
EHD S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EHE S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
EHH S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83A 90-34 085043 (9004201-3700) O-ring 1
JAF S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
JAG S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
JAK S07 90-34 8510362 Cylinder block kit, with speed ring 1
B83 90-34 515965 (9005110-5600) Plug assembly 1
B83A 90-34 085043 (9004201-3700) O-ring 1
520L0890 • Rev BB • April 2008 59

F16
F14
F13
F10
f15
f12 F11
f49
F10
F13
f12 F11
f49
f27
f28
f49
F20
F21
f22
F23
E100 781E

60 520L0890 • Rev BB • April 2008

minimum displacement
019 - 040 F10 90-34 8100441 Servo piston assembly 1
F11 90-34 8800619 Spring 1
F12 90-34 038281 O-ring 1
F13 90-34 9005475-0099 Plug. special 1
F21 90-34 8100435 Spring 1
F22 90-34 038281 O-ring 1
F23 90-34 9005475-0099 Plug. special 1
F27 90-34 330415 Set screw 1
F28 90-34 076042 (9003509-0012) Seal nut 1
M32 F10 99-24 8801165 Servo piston assembly 1

F11 99-24 8801161 Spring 1
F12 99-24 038281 O-ring 1
F13 99-24 8801212 Fitting 1
F14 99-24 8801214 Servo shield 1
F15 99-24 012559 (9004202-6200) O-ring 1
F16 99-24 8801213 Servo plug 1
F21 99-24 8801160 Spring 1
F22 99-24 038281 O-ring 1
F23 99-24 8801162 Plug. special 1
F27 99-24 330415 Set screw 1
F28 99-24 076042 (9003509-0012) Seal nut 1
520L0890 • Rev BB • April 2008 61

G30
H50 G50
G51
G50A
h50a G51A
H30
H12
H50 G82
G86
H50A G84
G20
G70A
G70
H30
h10
G04 h50a
G95
G63
H50A
G96 H10 H50
H50
G90
E100 782E

62 520L0890 • Rev BB • April 2008

common end cap parts

G30 90-34 8000231 End cap gasket 1
G50 90-34 046151 (9005100-5600) Plug assembly 1
G50A 90-34 085043 (9004201-3700) O-ring 1
G51 90-34 046151 (9005100-5600) Plug assembly 1
G51A 90-34 085043 (9004201-3700) O-ring 1
G70 90-34 515965 (9005110-5600) Plug assembly 1
G70A 90-34 085043 (9004201-3700) O-ring 1
G82 90-34 9001214-2800 Ball 2
G84 90-34 8800865 Crush ring 2
G86 90-34 8100392 Pipe plug orifice 2
G90 90-34 9007210-1215 Screw 4
G95 90-34 9007210-1208 Screw 2
G96 90-34 9007210-0815 Screw 1
end cap

loop flushing
A H10 94-18 365544 (8800550) Shuttle spool 1
H12 94-18 8800242-0009 Orifice plug 1
H50A 94-18 085043 (9004201-3700) O-ring 2

H50 90-34 046151 (9005100-5600) Plug assembly 2
H50A 90-34 085043 (9004201-3700) O-ring 2
W H10 90-34 365544 (8800550) Shuttle spool 1

H50A 90-34 085043 (9004201-3700) O-ring 2
520L0890 • Rev BB • April 2008 63

K50 K000
K95a
K50
l100
E100 783E

64 520L0890 • Rev BB • April 2008


00 K10 90-34 001537 (9005100-8700) Plug assembly 1
K10A 90-34 001149 (9004201-6200) O-ring 1

K50 90-34 001149 (9004201-6200) O-ring 1

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2

K50 90-34 001149 (9004201-6200) O-ring 1
K95A 90-34 085043 (9004201-3700) O-ring 2
shaft
S7 L100 90-34 8000506 Shaft, 14 tooth spline, 12/24 1
520L0890 • Rev BB • April 2008 65

m1 m1
m2 m2
M20 M20
m3 m30
M20 M20
M40 M40
na, nB, nc, nD, & nh nE
M80
m1
m2
m70 M20 m2
m3
M20 m1
M40
M60
M50 Note: M40 and M70 are pt & px
included in M1, M2 and M3
ng
Note: This drawing shows generic coils
E100 784E

66 520L0890 • Rev BB • April 2008

control
NA M1 90-34 8510218 Solenoid control valve kit, (SB-1998-084) 1
M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
NB M1 90-34 8510216 Solenoid control valve kit, (SB-1998-084) 1

M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
NC M1 90-34 8510219 Solenoid control valve kit, (SB-1998-084) 1

M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
ND M1 90-34 8510217 Solenoid control valve kit, (SB-1998-084) 1

M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
NE M1 90-34 8510250 Solenoid control valve kit, 12V, M-Pack 150.2 connector 1
M2 90-34 8700133 Seal kit 1
M20 90-34 5000512 O-ring 2
M30 90-34 8700135 Coil, 12V, M-Pack 150.2 connector 1
NG M1 90-34 8510284 Solenoid control valve kit, 24V, Packard conn.,special 1

M2 90-34 8700206 Seal kit 1
M20 90-34 5000512 O-ring 2
M50 90-34 8100714 Solenoid cover 1
M60 90-34 5000514 Screw 2
M70 90-34 5000509 Cable tie 1
M80 90-34 8100781 Solenoid locking plate 1
NH M1 90-34 11018154 Solenoid control valve kit, 12V, Deutsch connector 1

M2 90-34 8700133 Seal kit 1
M3 90-34 11018155 Coil kit, 12V, Deutsch connector 1
M20 90-34 5000512 O-ring 2
PT M1 90-34 8700088 Control valve 1

M2 90-34 8510178 Seal kit 1
PX M1 90-34 8700118 Control valve 1
520L0890 • Rev BB • April 2008 67

P35
n18 P30
n17
P20
P80
P10
Y10 Y40
Y50
Y60
Y50
T10
t50
t50
t40
t60 Y70
T30
Y71
Y72
Y80
Y80A
E100 789E

68 520L0890 • Rev BB • April 2008

maximum displacement
A - N N17 90-34 330415 Set screw M12 x 60 1
N18 90-34 076042 (9003509-0012) Seal nut 1
Housing
0 P10 90-34 8510056 Housing assembly 1
P20 90-34 8000228 Front cover 1
P30 90-34 654053 (9007314-1012) Screw 4
P35 90-34 672295 (9007314-1010) Screw 4
P80 90-34 508347 (9004100-1680) O-ring 1
servo rate, A
1 T10 90-34 8510077 Orifice valve assembly 1
T30 90-34 8800532 Filter screen 1
T40 90-34 085043 (9004201-3700) O-ring 1
T50 90-34 512036 (9006150-0100) Back up ring 2
T60 90-34 732479 (9004105-0100) O-ring 1
servo rate, B
1 Y10 90-34 8510074 Servo orifice assembly, fast 1
Y40 90-34 085043 (9004201-3700) O-ring 1
Y50 90-34 512036 (9006150-0100) Back up ring 2
Y60 90-34 732479 (9004105-0100) O-ring 1
Y80 90-34 9005100-4400 Plug assembly 1
Y80A 90-34 001123 (9004201-2500) O-ring 1
2 Y10 90-34 8510075 Orifice valve assembly, slow 1

Y40 90-34 085043 (9004201-3700) O-ring 1
Y50 90-34 512036 (9006150-0100) Back up ring 2
Y60 90-34 732479 (9004105-0100) O-ring 1
Y70 90-34 8510076 Orifice valve assembly, slow 1
Y71 90-34 5000120 Seal nut 1
Y72 90-34 001123 (9004201-2500) O-ring 1
520L0890 • Rev BB • April 2008 69

overhaul seal kit

90-34 80040S30 Overhaul seal kit 1
C70 90-34 648477 Screw, M6 x 16, Scotch Grip 4
D20 90-34 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
F12 90-34 038281 O-ring, 1.17 x .116, viton, 90D 1
F22 90-34 038281 O-ring, 1.17 x .116, viton, 90D 1
F28 90-34 076042 (9003509-0012) Seal nut, M12 1
G30 90-34 8000231 End cap gasket 1
G84 90-34 8800865 Crush ring 2
L40 90-34 314583 (9008000-0118) Lip seal 1
L50 90-34 071845 (9004104-1510) O-ring, 2.987 x .103, viton, 75D 1
N18 90-34 076042 (9003509-0012) Seal nut, M12 1
P80 90-34 508347 (9004100-1680) O-ring 1
T40 90-34 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
T50 90-34 512036 (9006150-0100) Back up ring, .265 x .053 2
T60 90-34 732479 (9004105-0100) O-ring, .239 x .070, viton, 90D 1
Y40 90-34 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
Y50 90-34 512036 (9006150-0100) Back up ring, .265 x .053 2
Y60 90-34 732479 (9004105-0100) O-ring, .239 x .070, viton, 90D 1
70 520L0890 • Rev BB • April 2008

Service Bulletin: SB-1988-023
products affected Series 90 pumps and motors
subject Piston improvement
description Product Information Bulletin PIB-8801 (March, 1988) announced the incorporation
of fabricated (welded) piston assemblies, replacing non-fabricated (hollow) piston
assemblies, in the cylinder blocks of all Series 90 pumps and motors. This change
increases the overall efficiency of the Series 90 product line.
To simplify service parts inventory for all Series 90 units, only individual welded piston
assemblies will be available as spare parts. The hollow pistons will be obsoleted. Part
numbers for individual welded piston assemblies are listed in this bulletin.
Since all Series 90 pumps and motors have nine (9) pistons, welded pistons being used to
replace hollow pistons during repair MUST be install in the cylinder block symmetrically,
in multiples of three (3).
Welded Piston Hollow Piston

Assembly Assembly
When replacing hollow pistons with

welded pistons, it is mandatory that
the welded pistons be incorporated
symmetrically in multiples of three.
models affected All series 90 pumps and motors: 93-xxxx, 94-xxxx, 95-xxxx, and 96-xxxx pumps
serial numbers Welded pistons will be incorporated into all series 90 pumps and motors by the end of
the first quarter of 1998.
part numbers Part number Description

affected 706101 Piston assembly, welded - 42 cc
367672 Piston assembly, welded - 55 cc
parts disposition Interchangeable
520L0890 • Rev BB • April 2008 71

Parts Manual
products affected Series 90 fixed displacement motors
subject Incorporation of adjustable charge relief valve
description As a product improvement, Sauer-Danfoss is incorporating an externally adjustable

charge relief valve on all series 90 fixed displacement motors. This design replaces
the previous shimmed relief valve. The new design valve provides a range of pressure
adjustment from 10 to 32 bar.
The diameter of the loop flushing shuttle spool increases from .25” (6.35mm) to .375”
(9.53mm) at the same incorporation date as the charge relief valve change.
This is a non-interchangeable change. Adjustable style charge relief valves can not be
added to motors manufactured before this incorporation date. Old style end caps, which
house the charge relief and loop flushing valves, will not be acailable as service parts. If
new end caps are required, new style charge relief and loop flushing parts must also be
installed.
Charge relief valve adjustment procedures can be found in the Series 90 Service Manual
(BLN-9947 Rev. B). Charge pressure increases/decreases at the rate of 78 psi (5.4 bar) per
turn clockwise/countercolockwise.
The new style charge relief plug protrudes from the motor end cap approximately .63”
(16mm) farther than the shimmed design. New dimensions from the center line to the
top of the charge relief valve plug are shown below.
Dimension A
A
Size Non-adjustable Adjustable (New)
55 cc 3.24” (82.3mm) 3.87” (98.3mm)
75 cc 3.50” (88.9mm) 4.13” (105mm)
100cc 3.64” (92.5mm) 4.27” (108.5mm)
72 520L0890 • Rev BB • April 2008

Parts Manual
models affected All 94-3xxx, 95-3xxx, and 96-3xxx fixed displacement motors
serial numbers All 55 cc motors (94-3xxx) will change at s/n A-89-38-xxxxx

affected All 75 cc motors (95-3xxx) will change at s/n A-89-44-xxxxx
All 100 cc motors (96-3xxx) will change at s/n A-90-20-xxxxx
part numbers Charge relief and loop flushing hardware for old vintage motors can be found in the
affected Series 90 Service Parts Manual (520L0890). The new part numbers are as follows:
New charge relief and loop flushing hardware

Item Part number Description Qty
K90 9003575-0101 Nut 1
K10 8800488-1000 Plug assembly 1
K50 9004201-6200 O-ring 1
K70 8800476 Spring 1
K80 8800449 Poppet 1
K000 9005100-8700 Plug assembly 1
H10W 8800550 Shuttle valve spool 1
H20W 8800551 Washer 2
H30W 364950 Spring 2
H40W 9004201-3700 O-ring 2
H50W 9005475-0097 Plug assembly 2
H10N 8800552 Loop flushing spool, defeated 1
New end caps

Part number Description
8000196 Twin port - 55 cc
8000197 Axial port - 55 cc H68W
8100373 Twin port - 75 cc
8100374 Axial port - 75 cc H60W
8200188 Twin port - 100 cc
K000 H62W
8200189 Axial port - 100 cc
H64W
H40W H66W
H20W
H50W
H30W H10N
H10W
H20W
H40W
H30W
H50W
parts disposition Non-interchangeable
520L0890 • Rev BB • April 2008 73

Parts Manual
products affected Series 90 55 cc variable motors
subject Swashplate and pivot arm change
description Sauer-Danfoss is changing the design of the 55 cc variable motor swashplate to allow for
a common pivot arm to be used for both the 55 cc and the 75 cc variable motor.
The accompanying figures show the current configuration of the swashplate pivot arm
and pivot pin for the 55 and 75 frame sizes respectively. The only difference between the
two pivot arms is their length.
The new design for the 55 cc moves the difference in dimensions from the pivot arm to
the swashplate, which allows a common pivot arm to be used for both 55 and 75 frame
sizes.
The old style swashplate and pivot arm will be obsoleted and will not be available as
service parts. The new and old style swashplates and pivot arms are not interchangeable
as individual parts. If either of these parts must be replaced during repair, both a new
style swashplate and pivot arm must be installed.
Pivot Arm
Swashplate
PIVOT PIN PIVOT PIN PIVOT PIN

PIVOT ARM PIVOT ARM PIVOT ARM
8.99 8000229 10.19 8100406 10.19 8100406
[.354] SWASHPLATE [.401] SWASHPLATE [.401] SWASHPLATE
8000225 8100431 8000348
1.27
[.050]
olD currEnt nEw

s90mv 055 s90mv 075 s90mv 055
models affected All 94-4xxx and 944xxx variable motors
serial numbers A-94-51-xxxxx
part numbers Frame Old Old New New

affected size swashplate pivot arm swashplate pivot arm
55 cc 8000225 8000229 8000348 8100406
75 cc 8100431 8100406 No change No change
parts disposition Interchangeable - If BOTH swashplate and holddown arm are changed.
74 520L0890 • Rev BB • April 2008

Parts Manual
products affected Series 90 55 and 75 cc variable motors
subject Swashplate hold down pin
description As a product improvement, Sauer-Danfoss is changing the design of the swashplate hold
down pin used on 55 and 75 cc variable motors.
The previous design used a 1/4 inch internal socket head drive, whereas the new design
incorporates a 10 mm drive hex that is not externally accessible. The part number of the
hold down pin does not change and is totally interchangeable with the previous design.
Any unit at first repair should be changed to the new style hold down pin. Torque the
hold down pin to 27 N•m [20 lbf•ft].
Swashplate Hold Down Pin
1/4 inch internal hex
10 mm hex
Old Design New Design
models affected All 94-4xxx, 944xxxx, 95-4xxx, and 954xxxx variable motors
serial numbers A-94-10-xxxxx and beyond
part numbers 8800758

affected
520L0890 • Rev BB • April 2008 75

Parts Manual
products affected Series 90 55cc, 75cc, and 100cc fixed displacement motors, and 55cc and 75cc variable
displacement motors
subject Charge relief seat
description Sauer-Danfoss has initiated a change to the end caps used on series 90 55cc, 75cc, and
100cc fixed displacement motors, and the series 90 55cc and 75cc variable displacement
motors.
Currently, the end caps used on these motors contain a pressed in insert, which serves as
a seat for the charge pressure relief valve assembly. The insert was originally introduced
to provide a suitable wear surface for the charge pressure relief valve poppet.
Since the original design, a number of changes to the charge pressure relief valve design
have reduced the severity of the wear characteristics between the poppet and relief
seat. These changes have now made it possible to remove the insert from the end cap
assembly. The design of the motor end cap has been modified in a manner that allows
the charge relief poppet to seat directly against the casting machined surface.
The removal of the insert was initially introduced with the series 90 130cc motors in
1995, and with this change a more uniform product family is achieved.
To aid in identifying and tracking this change, Sauer-Danfoss has released new end cap
part numbers. The new end cap is directly interchangeable with the previous end cap
and with adjustable charge pressure relief valve components. The previous end cap part
numbers will no longer be available as service parts. Page 2 of this bulletin provides part
number cross-reference information.
76 520L0890 • Rev BB • April 2008

Parts Manual
models affected All 94-3xxx, 943xxxx, 95-3xxx, 953xxxx, 96-3xxx, and 963xxxx fixed displacement motors
All 94-4xxx, 944xxxx, 95-4xxx, 954xxxx variable displacement motors
serial numbers Change became effective with s/n A-98-34-xxxxx and beyond
affected
part numbers Order Split flange Prior to Current

affected Motor type Displacement code Porting thread 98-34
Fixed 55 cc D Twin Metric 8000417 8000593
Fixed 55 cc 1 & 8 Twin English 8000196 8000594
Fixed 55 cc 3 & 7 Axial English 8000197 8000596
Variable 55 cc R Twin Metric 8000356 8000598
Variable 55 cc 1 & 8 Twin English 8000335 8000599
Fixed 75 cc D Twin Metric 8100576 8100731

Variable 75 cc 1 & 8 Twin English 8100442 8100737
Fixed 100 cc E Twin English 8200319 8200407

520L0890 • Rev BB • April 2008 77

Parts Manual
products affected Series 90 55, 75, and 100 cc variable pumps

Series 90 55 and 75 cc variable motors
subject Piston hold down mechanism design change
description Sauer-Danfoss has initiated a change to the piston hold down mechanism used on series
90 55, 75, and 100 cc variable displacement pump and the series 90 55 and 75 cc variable
displacement motors.
Previously, the hold down assembly consisted of a spacer, slipper guide bearing, washer,
and screw. The spacer provides a fixed amount of operational clearance for the slipper
and slipper retainer. The guide bearing provides a wear surface for the slipper retainer,
while the hold down screws and washers retain the assembly.
The change involved with the current design update is the removal of the washer from
the assembly. This design was initially introduced on the series 90 42 and 130 cc pumps
in 1994, and with this change a uniform product family is achieved.
With the removal of the washer, the required length of the assembly screw is reduced.
The change in the assembly screw also affects the dimensions of the spacer. Therefore,
with this change, the part numbers associated with the assembly screw and spacer have
been changed. Some of the assembly screws are parts already maintained in the parts
system.
Although the new spacer and assembly screw are directly interchangeable with the
previous swashplate assembly components, we recommend that the components be
serviced in combination. Since the new spacer may be serviced as a stand alone item, the
previous spacer has been obsoleted and will no longer be available as a service part.
Spacer
Guide bearing Spacer
Washer Guide bearing

Screw Screw
Previous hold down design New hold down design
78 520L0890 • Rev BB • April 2008

Parts Manual
models affected 94-2xxx, 942xxxx, 95-2xxx, 952xxxx, 96-2xxx, and 962xxxx variable pumps
94-2xxx, 942xxxx, 95-2xxx, and 952xxxx variable motors
serial numbers Sauer-Danfoss Ames production - effective at serial number A-98-48-xxxxx
part numbers Component Displacement Prior to 98-48 Current

affected Hold down screw 55 cc 9007276-0114 648477
Spacer 55 cc 8000266 8000619
Washer - pumps 55 cc 9009625-0159 N/A
Washer - motors 55 cc 9009625-0129 N/A
Hold down screw 75 cc 9007276-0099 9007276-0114
Spacer 75 cc 8100450 8100777
Washer - motors 75 cc 9009625-0129 N/A
Hold down screw 100 cc 9007276-0099 9007276-0114
Spacer 100 cc 8200216 8200422
520L0890 • Rev BB • April 2008 79

Parts Manual
subject Motor swashplate change
description Sauer-Danfoss has initiated a changing to the swashplate used on series 90 55 and 75 cc
variable motors.
The process used to develop the required surface hardness of the swashplate has been
changed. Due to this change, a slight change in material color may be observed.
In association with this change, Sauer-Danfoss has released new part numbers for the
swashplate used in the series 90 55 and 75 cc variable motors. The new swashplate is
completely interchangeable with the previous swashplate. The previous swashplate is no
longer available as a service part.
models affected All 94-4xxxx, 944xxxx, 95-4xxx, and 954xxxx variable displacement motors
serial numbers This change became effective at serial number A-98-49-xxxxx.
part numbers Motor Old swashplate New swashplate

affected size part number part number
55 cc 8000348 8000618
75 cc 8100431 8100773
80 520L0890 • Rev BB • April 2008

Parts Manual
subject Electronic motor displace control valve change
description Sauer-Danfoss has introduced several design and serviceability improvements for the
electronic motor shift control valve on series 90 55 and 75 cc variable displacement
motors. This change affects motors with NA, NB, NC,and ND style controls.
The electronic solenoid coil has been revised to increase the maximum shift force
generated by the coil. The cartridge valve assembly has also been revised to improve the
resistance to deflections caused by pressure loading.
The cartridge valve may be installed in the motor housing following the procedures
outlined in the series 90 pump and motor service manual. The only differences are that
a 1-1/8” hex wrench should be used to install the cartridge valve to a torque level of 47
N•m [35 lbf•ft]. An O-ring is placed on the cartridge valve stem, prior to installing the
solenoid coil, and then a second O-ring is placed between the coil and new fastening
nut. Torque the fastening nut to 9 N•m [7 lbf•ft], using a 3/4” hex wrench.
In conjunction with these design improvements, Sauer-Danfoss will offer three separate
service kits. The first is the control assembly kit (M1), which includes the cartridge valve
assembly, the solenoid coil, and associated installation hardware. The second is a coil
kit (M3), which includes only the solenoid coil and associated installation hardware. The
third is a overhaul seal kit (M2) for the cartridge valve assembly. Assembly instructions
are also included in all three kits.
The control assembly kit is completely interchangeable with the previous control kit,
which has been obsoleted and no longer available as a service part. The new solenoid
coil kit is not compatible with controls in motors produced prior to the incorporation
date (A-98-46-xxxxx) and should only be used in servicing motors after that date.
M1
M2
Note: M20 and M40
are included in M2
M20
M3
M20
M40
520L0890 • Rev BB • April 2008 81

Parts Manual
models affected All 94-4xxx, 944xxxx, 95-4xxx, and 954xxxx variable displacement motors equipped with
electrical displacement control valves.
serial numbers This change became effective at serial number A-98-46-xxxxx.

affected
part numbers Cartridge valve overhaul seal kit (M2) is 8510206.

affected Code Voltage Connector Control assembly kit Coil kit
Previous Current (M1) (M3)
NA 12V MS 8700103-0003 8510218 8510214
NB 12V Packard 8700103-0001 8510516 8510212
NC 24V MS 8700103-0004 8510219 8510215
ND 24V Packard 8700103-0002 8510217 8510213
82 520L0890 • Rev BB • April 2008

Parts Manual
subject Swashplate bearing pin change
description As a product improvement, Sauer-Danfoss has changed the design of the swashplate
bearing pin for the series 90 55 and 75 cc variable displacement motors. The old pin was
tapered, making it difficult to press into the front cover. It required grease before the
swashplate bearings were pressed over them. The new pin is stepped, making it easier to
install into the front cover. The swashplate bearings are now a slip fit over the pins, which
eliminates the need to grease the pins before the bearings are installed.
This is an interchangeable change. In order to track this change, Sauer-Danfoss has

issued a new part number for the pin. The old pin part number is obsolete and no longer
available as a service part.
Grooved pin
Grooved Pin Grooved Pin

Old New
models affected All 94-4xxx, 944xxxx, 95-4xxx, and 954xxxx variable displacement motors
serial numbers Change effective at serial number A-01-12-xxxxx.
part numbers Old pin part number New pin part number
affected 9004875-0126 5000621

520L0890 • Rev BB • April 2008 83
Parts Manual
products affected Series 90 42cc, 55cc, 75cc, and 100cc fixed displacement motors, and 55cc and 75cc
variable displacement motors
subject Loop flushing spring and spring seat change
description As a product improvement, Sauer-Danfoss has changed the design of the spring and
spring seat for the series 90 42cc, 55cc, 75cc, and 100cc fixed and variable displacement
motors. The old design used a separate spring and spring seat. The new design
incorporates the two parts into a one piece assembly. This makes the assembly of the
spring and spring seat onto the spool much easier than the previous design.
Since the new spring assembly has a high spring rate than the previous spring, this is an
interchangeable change only if both springs and spring seats are replaced at the same
time. Sauer-Danfoss has issued a new part number for the spring assembly. The previous
spring seat and spring remain valid service parts since they are used on other Sauer-
Danfoss products.
Spring seat
Spring assembly
Spring
Old design New design
models affected All 93-3xxx, 933xxxx, 94-3xxx, 943xxxx, 95-3xxx, 953xxxx, 96-3xxx, and 963xxxx fixed
displacement motors with loop flushing options of A, B, or C.
All 94-4xxx, 944xxxx, 95-4xxx, and 954xxxx variable displacement motors with loop
flushing options of A, B, or C.
serial numbers Sauer-Danfoss Ames, Ia production - Change effective at s/n A-02-03-xxxxx.
Sauer-Danfoss Neumunster, Germany production - Change effective at s/n N-01-08-xxxxx..
part numbers Previous spring seat Previous spring New spring assembly
affected 8800551 4350286 513596

84 520L0890 • Rev BB • April 2008
Parts Manual
products affected Series 90 55cc and 75cc fixed displacement motors
subject Housing change to accept long screws
description Sauer-Danfoss has changed the housing used in series 90 55cc and 75cc fixed
displacement motors. Material was added at the area of the two shorter end cap
mounting screws (G95). The hole for these screws is now deeper to accept the longer
screw (G90) that is used for the other four large end cap mounting screws. The six larger
screws will have the same stretch and therefore the same clamping force for the gasket
sealing area. The small end cap mounting screw (G96) remains the same. The old housing
will become obsolete and no longer available for service.
G95
G96
G90
models affected All 94-3xxx, 943xxxx, 95-3xxx, and 953xxxx fixed displacement motors.
serial numbers Sauer-Danfoss Ames, Ia production - Change effective on 55 cc at s/n A-05-22-xxxxx. and
75 cc at s/n A-04-51-xxxxx
Sauer-Danfoss Neumunster, Germany production - Change effective on 55 cc at s/n N-04

-47-xxxx and 75 cc at s/n N-04-43-xxxxx
part numbers Description Old part number New part number

affected 55 cc housing 8000436 8000782
75 cc housing 8100465 8100965
Screw 9007210-1209 9007210-1216
520L0890 • Rev BB • April 2008 85

Parts Manual
Notes
86 520L0890 • Rev BB • April 2008

Parts Manual
Notes
520L0890 • Rev BB • April 2008 87

OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Planetary compact gears total system design.
Proportional valves Sauer-Danfoss provides comprehensive worldwide service for its

Directional spool valves products through an extensive network of Global Service Partners
strategically located in all parts of the world.
Cartridge valves
Hydraulic integrated circuits
Local address:
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters
Joysticks and control handles Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Displays Ames, IA 50010, USA Phone: +45 7488 4444
Sensors Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD

Postfach 2460, D-24531 Neumünster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004
520L0890 • Rev BB • April 2008

Series 90 55cc Motor - PM - 520L0890 - Rev BB - May 2008

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Series 90

General Information Service parts identification.................................................................................................................. 4

fixed displacement Order code................................................................................................................................................. 7

fixed displacement Order code...............................................................................................................................................23

variable Order code...............................................................................................................................................37

© 2007, 2008 Sauer-Danfoss. All rights reserved.

2 520L0890 • Rev BB • April 2008

variable Order code...............................................................................................................................................53

service bulletin SB-1988-023 (piston improvement)...............................................................................................71

520L0890 • Rev BB • April 2008 3

nameplate Each unit will have a nameplate affixed to

The letter code indicates the location of original

The first number (2 digits) indicates the year of

The second number (2 digits) indicates the

The third number (5 digits) is a sequential

4 520L0890 • Rev BB • April 2008

EXAMPLE: The service part desired is Item H10

procedure to identify General

Example of a Part Identification

520L0890 • Rev BB • April 2008 5

6 520L0890 • Rev BB • April 2008

special hardware features

charge pressure setting

520L0890 • Rev BB • April 2008 7

B50 B83a D50

G96 E100 771E

8 520L0890 • Rev BB • April 2008

EAG S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EAJ S07 06-48 8510396 Cylinder block kit, w/speed ring 1

520L0890 • Rev BB • April 2008 9

B50 B83a D50

G96 E100 771E

10 520L0890 • Rev BB • April 2008

EEA S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EEK S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EFA S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EFC S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EFE S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EGG S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EGH S07 87-02 8510396 Cylinder block kit, w/speed ring 1

EGJ S07 87-02 8510396 Cylinder block kit, w/speed ring 1

520L0890 • Rev BB • April 2008 11

B50 B83a D50

G96 E100 771E

12 520L0890 • Rev BB • April 2008

520L0890 • Rev BB • April 2008 13

twin port end cap

axial port end cap

twin port end cap E100 772E

without loop ﬂushing Enlarged bold type item

14 520L0890 • Rev BB • April 2008

3 G04 89-38 8000595 End cap assembly, axial ports (SB-1998-007) 1

7 G04 89-38 8000595 End cap assembly, axial ports (SB-1998-007) 1

8 G04 89-38 8000594 End cap assembly, twin ports (SB-1998-007) 1

520L0890 • Rev BB • April 2008 15

twin port end cap

Enlarged bold type item