657E Wheel Tractor-Scraper Electrical System: Tractor: 90Z225-UP 91Z461-UP Scraper: 86Z428-UP 6MB168-UP
657E Wheel Tractor-Scraper Electrical System: Tractor: 90Z225-UP 91Z461-UP Scraper: 86Z428-UP 6MB168-UP
MAY 1995
10 28
8 4
31
7 43
27 26 32
17 37 39 9
30 36 46 53 11 2
15 12
8 29 E
47 51
24 50 D 18
9 25 19
16 52 45
42 10 21 14 24 30
20 3 40 49 35 1
44 38 55 20 17 6 23 29 28
1 4 5 34 13
22 33 54 18
11 12 22 6 B
15
16 23
7
34 26 C 25
5 A 33 48
56
D31115
9 25
6 4 D
10 28 E 12 1
C
45 26
1 4 5 37 39
6 22 33 11 29
7
B
47 46 A
31
21 16 52
35
Component Location
36 40 16 26 38
15 Schematic Machine Schematic Machine
15 Component Component
23 24 8 50 2 13 Location Location Location Location
33 48 14 51 49 43
30 3 34 56 22 24 30 Alarm - Backup C-9 1 Solenoid - Upshift (Scraper) B-8 29
34
12
27 7 20 11 42
25 17 55 20 9 23 29 28 Alarm - Action (Scraper) D-3 A Solenoid - Upshift (Tractor) A-4 30
44 10
5 54 Alarm - Action (Tractor) D-3 A Switch - Air Pressure (EMS) A-3 31
53 17
18 32 Alternator - Scraper B-8 2 Switch - Apron D-7 B
18
Alternator - Tractor B-2 3 Switch - Auger F-4 C
Batteries - Scraper A-6 4 Switch - Backup Alarm F-6 B
Batteries - Tractor C-1 5 Switch - Blower D-3 A
Breaker - Alternator (Scraper) A-7 E Switch - Brake Air (Scraper) B-6 32
D31168
Breaker - Alternator (Tractor) E-5 B Switch - Differential Lock F-8 33
Breaker - Blower Motor E-4 B Switch - Disconnect (Scraper) A-6 E 1995 Caterpillar Printed in U.S.A.
Breaker - Dome and Panel Lamp E-4 B Switch - Disconnect (Tractor) C-2 34 All Rights Reserved
Breaker - Head Lamp E-4 B Switch - Dome Lamp F-7 C
Breaker - Key (Scraper) A-7 E Switch - Door Dome Lamp F-6 C
Switch - Engine Coolant Flow (EMS)
Breaker - Key (Tractor) E-5 B B-8 35
(Scraper)
Switch - Engine Coolant Flow (EMS)
Buffer - Buffer Box E-4 A A-2 36
(Tractor)
Switch - Engine Coolant Temp (EMS)
Control - Neutral Start (Tractor) E-3 A B-7 37
(Scraper)
Harness Connector Location Chart Switch - Engine Coolant Temp (EMS)
Wire Description
Machine Harness And/Or Schematic Machine Harness And/Or Schematic Control - Transmission (Scraper) E-9 6 B-3 38 Wire Wire Wire Wire
(Tractor) Description Description
Connector Connector Number Color Number Color
Location Components Location Location Components Location Switch - Engine Coolant Temp (Start Aid)
Control - Transmission (Tractor) D-8 B B-7 39 Power Circuits Accessory Circuits
(Scraper)
D - 8W-7410
BBB - 115-0530
Switch - Engine Coolant Temp (Start Aid) 101 RD BAT (+) (NOT APPLICATION SPECIFIC) 500 BR WIPER - FRONT (PARK) Off Machine Switch Specification
C-4 Transmission Control F-9 Dryer - Air (Tractor) A-2 7 A-2 40
J - 8W-7405 (Tractor) 102 BU HD LMP 502 OR WIPER - FRONT (HI) Part No. Function Actuate Deactuate Contact Position
(Scraper)
10 Contacts
CCC -113-1065 Fuses D-4 B Switch - Engine Oil Pressure (Scraper) B-7 43 103 YL AUX CKT 506 PU WASHER - FRONT 129.4 ± 2.8°C 118.3°C MIN
D - 8W-7410 7N-9560 Converter Oil Temperature (EMS) Normally Closed
37 Contacts D-8 Transmission Control E-7 105 BR KEY SW 507 WH WASHER - REAR (265 ± 5°F) (245°F MIN)
Transmission Control Gauge - Engine Coolant Temperature E-6 A Switch - Engine Oil Pressure (Tractor) A-2 44
(Tractor) 107.2 ± 2.8°C 91.0°C MIN
Gauge - Torque Converter 109 OR ALT OUTPUT (+) TERM. 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW
E-6 A Switch - Flood Lamp F-3 A 7N-9785 Coolant Temperature (EMS) Normally Closed
B - 8X-1156 Temperature (Scraper) 112 PU MAIN POWER RL Y OUTPUT 515 GY BLOWER MOTOR (HI) (225 ± 5°F) (196°F MIN)
Q - 8W-7658
E-9 Neutral Start Control E-3
Transmission Control Gauge - Torque Converter 113 OR OPR MON PANEL B+ SWITCHED 516 GN BLOWER MOTOR (MEDIUM) 37.8 ± 2.8°C 26.7°C MIN
(Tractor) E-6 A Switch - Fuel Pressure (Scraper) B-7 45 8N-1693 Coolant Temperature (Start Aid) Normally Closed
Temperature (Tractor) (100 ± 5°F) (80°F MIN)
114 GN WARNING HORN (FORWARD) 517 BU BLOWER MOTOR (LO)
D - 8W-7410 D - 8W-7410 Lamp - Action (Scraper) B-9 D Switch - Fuel Pressure (Tractor) A-2 46
25 Contacts C-2 E-3 118 GY AUX CKT 521 YL A/C SW TO REFRIGERANT SW 93 ± 21 kPa 69 ± 21 kPa
G - 115-1817 B-8X-1156 6T-7663 Engine Oil pressure Normally Open
Lamp - Action (Scraper) D-3 A Switch - Fuel Pump Pressure B-3 47 119 PK AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW (13.5 ± 3.0 psi) (10 ± 3.0 psi)
C - 6G-9732 D - 8W-7410 Lamp - Action (Tractor) E-3 A Switch - Head Lamp Dimmer F-8 48 121 YL BCKP ALARM TO LAMP Lighting Circuits Parking Brake Pressure (EMS) 517 ± 35 kPa 448 ± 35 kPa Pins 1-2 (N.O.)
C-5 D-1 8T-9792
L - 6G-9735 NN - 8X-4753 Brake Air Pressure (Tractor) (75.0 ± 5.0 psi) (65.0 ± 5.0 psi) Pins 1-3 (N.C.)
Meter - Service (Scraper) B-9 D Switch - Horn (Forward) F-5 A 122 BU AUX CKT 601 GY DASH LAMP HI
9 Contacts 123 WH AUX CKT 602 WH DOME LAMP 93 ± 20.8 kPa 68.9 ± 20.8 kPa
D - 8W-7410 BBB - 115-0530 Meter - Service (Tractor) E-6 B Switch - Instrument A-9 D 81-9815 Service/Retarder Brake Pressure Normally Closed
Diagnostic Connector E-5 ECAP Connector F-8 124 GN A/C 608 GN FLOOD LAMP - REAR (13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
(Tractor) (Transmission) (Scraper) Monitor - Operator (EMS) (Scraper) C-9 D Switch - Key Start (Scraper) A-9 D
125 OR AUX CKT 610 OR HEAD LAMP BASIC 93 ± 21 kPa 69 ± 21 kPa
Monitor - Operator (EMS) (Tractor) E-3 A Switch - Key Start (Tractor) E-5 B 9W-3187 Fuel Pressure (EMS) Normally Closed
D - 8W-7410 BBB -115-0530 126 PK XMSN CTRL 611 PU HEAD LAMP HI (13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
E-3 F-9 Motor - Fuel Pump (Scraper) B-6 8 Switch - Neutral/Run F-5 A
Operator Monitor Q - 8W-7658 165 YL AUX CKT Control Circuits 4 grams 1.5 grams
Switch - Operator Monitor Test (EMS) 9X-1159 Primary Steering Flow Normally Open
Motor - Starter (Scraper) A-6 9 B-9 D Ground Circuits 703 BU XMSN UP SOL (.14 oz) (.05 oz)
CCC -113-1065
L - 6G-9735 (Scraper)
C-6 ECAP Connector F-7 200 BK MAIN CHASSIS 704 GY XMSN DOWN SOL 362 ± 29 mN applied at top rivet 303 mN MIN
M - 6G-9729 Switch - Operator Monitor Test (EMS) 9X-3040 Engine Coolant Flow (EMS) Normally Open
(Transmission) (Tractor) Motor - Starter (Tractor) B-3 10 D-3 A 201 BK OPR MON PANEL 706 BR XMSN RETARDER SW (1.3± .1 oz) (1.1 oz MIN)
(Tractor)
M - 6G-9729 B - 8X-1156 202 BK XMSN CTRL 708 YL XMSN HOLD SW
Motor - Washer (Front) E-1 11 Switch - Panel Dimmer F-3 A
C-6 8 Contacts E-4
N - 6G-9838 Buffer Box 203 BK CHASSIS DIAGNOSTIC 709 OR SENSOR POWER SUPPL Y
20 Contacts Motor - Washer (Rear) E-1 12 Switch - Parking Brake Pressure A-4 49
204 BK OPR MON PANEL (SCRAPER) 710 GN XMSN SPEED PICKUP SIGNAL
N - 6G-9838 C - 6G-9732 Motor - Wiper (Front) F-2 C Switch - Refrigerant Pressure F-1 A
C-7 C-6 207 BK STARTER DIAGNOSTIC 711 BR XMSN LEVER CODE 1
P - 6G-9839 (*) D - 8W-7410
Motor - Wiper (Rear) F-7 C Switch - Retarder (Air) (Scraper) C-7 50 Basic Machine Circuits 712 WH XMSN LEVER CODE 2
P - 6G-9839 (*) D - 8W-7410 Motors - Blower F-1 C Switch - Running Lamp F-4 A 301 BU STARTER NO.1 SOL 713 OR XMSN LEVER CODE 3
C-7 D-1
Q - 8W-7658 NN - 8X-4753
Relay - Main E-5 A Switch - Service Clear (Scraper) F-9 6 302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC 714 YL XMSN LEVER CODE 4
V - 8W-7657 304 WH STARTER RL Y NO.1 OUTPUT 715 GN XMSN LEVER CODE 5
F - 8C-4764 Relay - Start (Scraper) A-7 E Switch - Service Clear (Tractor) F-7 B
Diagnostic Connector A-7 E-1 STARTER RLY COIL TO NEUT START SW OR
NN - 8X-4753 Relay - Start (Tractor) D-5 B Switch - Service Set (Scraper) F-9 6 306 GN 716 BU XMSN LEVER CODE 6
(Scraper)
7 Contacts
KEY SW
KEY SW TO NEUT START SW OR SENSOR Resistor, Sender and Solenoid Specifications
Resistor - Start Aid (Scraper) A-7 E Switch - Service Set (Tractor) F-7 B 307 OR 720 PU XMSN BRAKE SW
V - 8W-7657 J - 8W-7405 MODULE 0 Part No. Component Description Resistance (Ohms)¹
A-8 C-6 Resistor - Blower Motor Speed F-1 A Switch - Shift Lever F-6 B 308 YL MAIN POWERRL Y COIL 721 BR XMSN GEAR CODE 1
W - 8W-7656 R -6G-9728
9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05
Resistor - Panel Dimmer F-3 A Switch - Start Aid (Scraper) B-9 D 310 PU START AID SW TO START AID SOL 722 WH XMSN GEAR CODE 2
W - 8W-7656 R - 6G-9728
C-9 C-6 Resistor - Starter (Scraper) A-7 9 Switch - Start Aid (Tractor) F-5 A
311 WH START AID SOL TO TEMP SW 723 OR XMSN GEAR CODE 3
Operator Monitor S - 6G-9834 3T-3123 Resistor - Panel Dimmer 25 ± .3
321 BR BCKP ALARM LAMP TRAVEL ALARM 724 YL XMSN GEAR CODE 4
Resistor - Starter (Tractor) B-3 10 Switch - Steering Oil Flow A-4 51
D - 8W-7410 S - 6G-9834 322 GY WARNING HORN (FORWARD) 725 GN XMSN GEAR CODE 5
14 Contacts E-6 C-7 7X-6416 Resistor - Start Aid 50 ± 5
Z - 8W-2179 T - 6G-9836 (**) Sender -- Engine Coolant Temperature A-3 14 Switch - Thermostat E-1 A
323 WH FUEL PUMP POWER 726 BU XMSN GEAR CODE 6
Switch - Torque Converter Temp
Sender - Tachometer A-2 15 B-7 52 Monitoring Circuits 733 BR SWITCHING GEAR CODE 1 FRONT 6T-2217 Resistor - Starter/Diagnostic Conn 150 ± 7.5
H - 8W-7409 T - 6G-9836 (**) (Scraper)
B-5 6 Contacts C-7 403 GN ALTERNATOR (R) TERM. 734 WH SWITCHING GEAR CODE 2 FRONT
J - 8W-7405 U - 8W-7659 Sender - Torque Converter Switch - Torque Converter Temp
B-7 16 A-3 53 405 GY OPR MON OIL PRESS. (LO SETTING) 735 OR SWITCHING GEAR CODE 3 FRONT 102-0347 Solenoid - A/C Clutch 14.4 ± 0.6
Temperature (Scraper) (Tractor)
H - 8W-7409 E - 6G-6696
B-5 B-2 Sender - Torque Converter 406 PU OPR MON COOLANT TEMP 736 YL SWITCHING GEAR CODE 4 FRONT
Y-7T-3418 G - 115-1817 A-3 17 Switch - Transmission (Scraper) C-8 54
Temperature (Tractor) 407 PK OPR MON CONVERTER/RETARDER OIL TEMP 737 GN SWITCHING GEAR CODE 5 FRONT 7N-9719 Solenoid - Apron, Diff Lock 68
5 Contacts
Q - 8W-7658 U - 8W-7659 Sender - Transmission Speed (Scraper) B-8 18 Switch - Transmission (Tractor) A-4 55 408 WH OPR MON SYSTEM AIR PRESS. 738 BR SWITCHING GEAR CODE 1 REAR
C-8 C-7
Y-7T-3418 V - 8W-7657 Sender - Transmission Speed (Tractor) A-5 19 Switch - Transmission Hold E-7 56 409 OR OPR MON NEUT 739 WH SWITCHING GEAR CODE 2 REAR 7X-1120 Solenoid - Downshift, Upshift, Sync 33.7
Q - 8W-7658 A - 8W-4636 Solenoid - Air Conditioner Clutch B-2 20 Switch - Wiper (Front) F-3 A 410 WH OPR MON FAULT ALARM 740 OR SWITCHING GEAR CODE 3 REAR
C-7 F-2 7T-9074 Solenoid - Forward Horn 55.2 ± 5.8
10 Contacts V - 8W-7657 Wiper Motor (Front) Solenoid - Apron E-8 21 Switch - Wiper (Rear) F-3 A 411 PK OPR MON MASTER FAULT LAMP 741 YL SWITCHING GEAR CODE 4 REAR
OPR MON COOL FLOW/DS2 APP SPEC)
Y-7T-3418 Solenoid - Differential Lock F-9 22 Tachometer (Tractor) D-2 A 412 BU 742 GN SWITCHING GEAR CODE 5 REAR 7N7259 Solenoid - Start Aid 6
A - 8W-4636 (PIN 26) HEUI
Transmission Switch C-8 4 Contacts E-7 413 BR OPR MON FUEL PRESS. 743 PU SWITCHING NEUT/RUN SW
Wiper Motor (Rear) Solenoid - Downshift (Scraper) B-8 23
(Scraper) ¹ At room temperature unless otherwise noted.
415 GN OPR MON TEST SW 744 BU SWITCHING UP SOL
Solenoid - Downshift (Tractor) A-4 24
Y-7T-3418 417 GY PRIMARY STER SW 745 GY SWITCHING DOWN SOL
D - 8W-7410
Transmission Switch B-4 E-7 Solenoid - Forward Horn F-9 25
PP-5T-1779 419 YL OPR MON PARKING BRAKE 746 PK SWITCHING SYNCHRONIZE SOL
(Tractor) Solenoid - Start Aid (Scraper) A-9 26 421 BU OPR MON FAULT LAMP (SCRAPER) 747 WH SWITCHING NO SYNCHRONIZE SOL
Z - 8W-2179 Solenoid - Start Aid (Tractor) A-2 27 422 YL OPR MON WARNING HORN (SCRAPER) 781 PK AUGER BUFFER BOX TO NEUT START CONT
F-6
Shift Lever Switch
Solenoid - Sync (Scraper) B-8 28 423 PU OPR MON TEST SW (SCRAPER) 787 WH AUGER BUFFER BOX
Machine locations are repeated for components located close together. 441 OR ENG COOLANT TEMP GAGE 892 BR START MOD RIGHT (-) PORT/CAT DATA LINK (-)
Machine locations are repeated for components located close together.
(*) Replace 6G9839 Harness with 5T7076 Harness on Coal Scraper. 444 BU CONVERTER/RETARDER OIL TEMP GAGE 893 GN START MOD RIGHT (+) PORT/CAT DATA LINK (+)
A = Components In Operator Compartment - Front Dash
(**) Replace 6G9836 Harness with 5T7075 Harness on Coal Scraper. CONVERTER/RETARDER OIL TEMP GAGE
445 GN 895 BR AUGER BUFFER BOX TO NEUT START CONT
* = Connector is located at the component. B = Components In Operator Compartment - Right Console (SCRAPER)
450 YL TACH SENDER (+) 896 GN AUGER BUFFER BOX TO AEM RESISTOR
A = Connector is located in the operator compartment - Front Dash. C = Components In Operator Compartment
451 BR TACH SENDER (-) 916 BU SCRAPER XMSN GEAR CODE 6
B = Connector is located in the operator compartment - Right Console. D = Components On Scraper Instrument Panel
470 PU CANE SW NEUT D996 PU XMSN CO NT SERVICE SET
C = Connector is located in the operator compartment.
E = Components On Scraper Relay Panel A417 WH OPR MON SCRAPER XMSN D997 YL XMSN CONT SERVICE CLEAR
D = Connector is located on the scraper instrument panel.
E = Connector is located on the scraper relay panel.
9 8 7 6 5 4 3 2 1
308-YL TRACTOR TRANS A 126-PK 126-PK
202-BK ECAP CONNECTOR B 202-BK 202-BK
BBB Q 9W-1951 L6 L6
A 308-YL C MOTOR MOTOR
2 SCRAPER TRANS B 202-BK D 893-GN L6
L27 L31 L27 L27
ECAP CONNECTOR
WH/RD-14
WH/RD-14
3 C L27 E 892-BR 322-GY 322-GY L10 L10
SERVICE SET SW 1 9W-1951 D 893-GN F 507-WH BLOWER BLOWER
306-GN L31 L26
9D-3721
BK-14
BK-14
L54 L54 E 892-BR G L27 NN NN DOOR DOME 506-PU 9G-8693 9G-8697
BBB L27
BBB 1 308-YL F H 602-WH LAMP SW 118-GY 502-OR 2 OR
310-PU
D A
610-OR-14
611-PU-14
322-GY
9
611-PU-14
D996-PU J 3T-3133 4 BR
165-YL
602-WH
200-BK
200-BK
500-BR
610-OR-14
307-OR G
200-BK
D D
2 NOTE B B B H 3 GY FRONT
602-WH
202-BK H 200-BK 118-GY
322-GY
CCC D PANEL DIMMER
200-BK
200-BK
200-BK
165-YL
L26
3 J SERVICE SET SW 610-OR-14 A 501-GN 1 GN WIPER
SERVICE CLEAR SW L27 FORWARD D 2 1 RESISTOR
4 735-OR BBB 9D-3721 6T-6216
114-GN
3T-3123 A
506-PU
9D-3721 HORN SW MOTOR
1
CCC FRONT
1
2
2
5 737-GN CCC 3T-2357 D H
BBB WIPER SW T F F
RD
RD
L58 6 D996-PU 614-PU
D 5 4 L A 3T-6655
747-WH
D997-YL 7 200-BK L 200-BK-14
743-PU
202-BK
BAT L31 RUNNING WP
102-BU-14
8 HEAD LAMP NN 515-GY-14
L27 L27 LAMP SW D A
F SERVICE CLEAR SW REAR F
1
2
611-PU-14
200-BK
202-BK
200-BK
103-YL
BBB Q DIMMER SW 7N-8005 D
610-OR-14 9D-3721 119-PK WIPER SW 200-BK-14
2H-1855 DOME D 2 1 D 600-BR A
CCC C D 3T-6655
NN LAMP SW D
L58 L58 DIFF NN
165-YL D997-YL 310-PU
D 3 601-GY B B H A 119-PK 601-GY 515-GY-14
8D-2676
BBB LOCK SW 601-GY 505-BU BASE 515-GY-14
CCC PANEL D
GND VERIFY
OPERATOR STATION
3T-3132 PP START AID SW D
PANEL 9D-8047
507-WH
START RELAY 1 306-GN 504-YL 516-GN-14
202-BK
NN DIFFERENTIAL PP 3T-3453 C C DIMMER SW
308-YL
L30
NEUTRAL
GROUND
LAMP
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
BU ALARM 2 324-BU LOCK SOLENOID 3 202-BK 4D-1836 119-PK 503-BR 200-BK 517-BU-14
2 REAR WIPER SHIFT 3 2 C 7N-5876 D
NEUT EMS 3 200-BK 7N-9719 118-GY 470-PU
LA
OPERATOR STATION
6T-6216 LEVER SW NEUT/RUN SW L17 L17 RESISTOR
NEUT PMS 102-BU-14 102-BU-14 601-GY
602-WH
4 NN
9W-0681 8D-2676 L18 W P 9G-1950
START SW 5 307-OR 200-BK L 114-GN 114-GN 601-GY
D A F
SET SW. 6 D996-PU L58 322-GY 308-YL 308-YL 601-GY F
L26 L26
7
6
2
1
10
9
8
5
4
3
CLEAR SW. 7 D997-YL NN H 123-WH 601-GY
FORWARD HORN DOME MOTOR Z N/C FLOOD LAMP SW
SERV GND 8 202-BK 1 SOLENOID RD/GN 113-OR 601-GY
LAMP T C N/O 8D-2676
DATA + 9 893-GN 2 2 165-YL 601-GY 601-GY
WH
7T-9074 7X-6398 C L18 L18 F
DATA - 10 892-BR BK 1 787-WH D F F
OPER MON 31 A417-WH 202-BK-18 BACKUP B 608-GN
200-BK-14
PP ALARM SW 2 3 PANEL LAMP
712-WH-18
AUGER SW BUFFER BOX
715-GN-18
713-OR-18
470-PU-18
711-BR-18
D
716-BU-18
29 OPERATOR STATION 601-GY
714-YL-18
6G-4195 5V-8690 7X-1193 7N-5876 REFRIGERANT SW
XMSN SPD 10 710-GN B 470-PU 601-GY
321-BR
L44
200-BK
L44 9D-6888
BK
KEY
GN
OR
+10V 9 202-BK BK-18 2 200-BK
GY
709-OR GROUND
BR
START SW BASE D NOTE A
28 PP 708-YL NEUT/START PK-18 3 781-PK B 9 409-OR 9D-8047
NEUTRAL
27 9G-7641 NEUT/START YL-18 4 895-BR 4 470-PU 4 PU-18 FRONT GR 3 1 113-OR
Z + BATTERY
1
3
4
2
19 AUGER SW WH-18 1 787-WH 200-BK 5 6 GY-18 16
202-BK
708-YL
200-BK
200-BK
11
14
13
12
10
A
9
6
7
5
4
3
2
1
8
+ BATTERY 1 126-PK PU-18 5 B 6 3 WH-18 20 F F
608-GN
601-GY
ESTC II D F
503-BR
THERMOSTAT SW
505-BU
504-YL
119-PK
FRONT GR 1 11 733-BR CCC DIAGNOSTIC CONNECTOR GY-18 6 2 7 7 BU-18 AIR PR 8
602-WH
408-WH L13
200-BK
C OFF
103-YL
B ST
708-YL
470-PU
716-BU
715-GN
714-YL
202-BK
SCRAPER 9X-5445
711-BR
5
1
6
2
7
3
4
713-OR
712-WH
321-BR
S ON
200-BK
FRONT GR 2 12 734-WH START RELAY 1 AUGER SOL OR-18 7 896-GN 1 3 895-BR 8 BR-18 BUFFER SUPPL STER 17 417-GY
Z NN T
10
11
13
14
15
16
17
18
19
20
12
3
1
5
9
4
6
2
7
TRANSMISSION FRONT GR 3 13 735-OR BU ALARM 2 BU-18 8 8 781-PK 5 GN-18 BUFFER PARK BK 19 419-YL
L45 L45 D
R
CONTROL
200-BK-14
515-GY-14
516-GN-14
517-BU-14
521-YL-14
513-OR-14
522-WH-14
FRONT GR 4 14 736-YL NEUT EMS 3 Z D 2 200-BK 2 BK-18 GROUND ALARM 10 410-WH 201-BK
112-9668 HOLD SW D D L15 L15
FRONT GR 5 15 737-GN NEUT PMS 4 1 126-PK 1 PK-18 + BATTERY LAMP 11 411-PK
L22
311-WH
304-WH
8D-2676
302-OR
109-OR
307-OR
101-RD
310-PU
105-BR
112-PU
207-BK
203-BK
308-YL
N/RUN SW 8 743-PU START SW 5 124-GN-14 9 307-OR 9 OR-18 START SW TEST 15 415-GN
307-OR
105-BR
308-YL
GROUND 2 202-BK APRON SET SW. 6 D996-PU D LL 124-GN-14 D ALTERNATOR 3 403-GN
307-OR
L30 L30 D B
SOLENOID
L51
16 CLEAR SW. 7 D997-YL L29 2 LL 306-GN 1 GN-18 START RELAY COOL FLOW 12 412-BU
7N-9719 L29
L13
17 SERV GND 8 202-BK 112-PU-14 1 112-PU-14 15 409-OR 2 OR-18 OPR PANEL COOL TEMP 6 406-PU L13
18 DATA + 9 893-GN L51 LL 3 YL-18 FUEL PR 13 413-BR
L31 L23 HEAD LAMP BLOWER MOT
GND VERIFY 26 916-BU DATA - 10 892-BR 200-BK BREAKER NEUTRAL/START ENG OIL PR 5 405-GY L7 L7
BREAKER
E REAR GR 5 25 742-GN
J J
HOLD SW 8 708-YL 601-GY 3T-2662 6N-8589
124-GN-14 CONTROL CV/RTD TEMP 7 407-PK E
REAR GR 4 24 741-YL L46 GND VERIFY 16 716-BU 601-GY 7X-1362 GROUND 2 201-BK FRONT WASHER
L46 D D
REAR GR 3 23 740-OR LEVER 5 15 715-GN BASE PANEL 101-RD-12 15 102-BU-14 200-BK L11 4 NN MOTOR 7T-8891
BASE PANEL
REAR GR 2 22 739-WH LEVER 4 14 714-YL 101-RD 200-BK 14 506-PU
717-BR
200-BK
7G-9730 LAMP 7G-9730 LAMP D
L29
REAR GR 1 21 738-BR LEVER 3 13 713-OR 7N-5876 D D 18 NN
L29 PP 7N-5876 10
D
201-BK
201-BK
201-BK
SYNC SOL 5 746-PK LEVER 2 12 712-WH PP PP 308-YL OPERATOR D
PP KEY 1
DOWN SOL 4 745-GY LEVER 1 11 711-BR L53 601-GY 601-GY MONITOR (EMS) 200-BK
L47 L47 L53 BREAKER D D RED 2
UP SOL 3 744-BU 36 202-BK 200-BK 200-BK 112-PU-8 101-RD 103-YL
10 521-YL-14 L11 3T-9100 200-BK
9G-9487 D D BLK 5
7 202-BK 30 470-PU 515-GY-14
101-RD
MAIN DOME & PANEL BLU 4 L9 L9
RETARDR SW 6 706-BR 29 601-GY 601-GY SERVICE METER 112-PU-10 516-GN-14 NN
109-OR-8
L37 GRN 3 L11
109-OR
30 202-BK ID CODE 0 19 202-BK RELAY FUSE HOLDER LAMP BREAKER 517-BU-14 201-BK MOTOR 507-WH
6T-7337
200-BK
CONV TEMP CONV TEMP COOLANT 3T-0376 9G-9882 OR D
L53
BRAKE SW 20 720-PU ID CODE 1 18 202-BK 2S-3747 201-BK NN REAR
L38 (SCRAPER) (TRACTOR) TEMP GAGE D D D MASTER ACTION
610-OR-14
32 202-BK ID CODE 2 17 202-BK - + 10A 201-BK WASHER
507-WH
FORWARD HORN
306-GN
307-OR
4W-2063 4W-0485 4W-0483
506-PU
200-KB
200-BK
33 ID CODE 3 37 202-BK 200-BK 200-BK D LAMP (TRACTOR) 201-BK 201-BK 7T-8891
OPERATOR STATION
200-BK
200-BK
200-BK
START D 7N-1996
34 20 202-BK 200-BK 10A 201-BK 201-BK
601-GY
601-GY
601-GY
601-GY
470-PU
503-BR
505-BU
BACKUP ALARM
119-PK
504-YL
D 80
103-YL
PP MM LAMP D RELAY BLOWER SW BASE D
L15
35 6 202-BK D 411-PK 201-BK
101-RD
101-RD
9F-3099 L15 L6
L6
5D-0019 ALT 6P-3236 3T-0304
2
1
3
4
36 7 202-BK GRD 121-YL 201-BK 201-BK
MM
GRD GRD
109-OR-4
D BREAKER D L28 D
403-GN
101-RD-12
37 27 202-BK D 10A AIR DRYER 122-BU 201-BK
200-BK
SEND SEND D SEND 9S-4693
L50
601-GY
L8
GROUND 2 202-BK
200-BK
CCC 126-PK 411-PK
103-YL
Q D D
101-RD
MM L15
101-RD-4
5 202-BK IGN D IGN IGN D 10A TRANSMISSION 415-GN 415-GN 202-BK
112-PU-10
XMSN SP 10 710-GN 10A 201-BK D
602-WH
OPERATOR MONITOR 410-WH
L17
601-GY
441-OR
202-BK
D D D OPR MONITOR D
304-WH
444-BU
+10V 9 709-OR MM 10A FRONT WIPER 200-BK-8
304-WH-8
109-OR-8
CCC
601-GY
LAMP LAMP TEST SW D
DOWN SOL 4 704-GY 10A
445-GN
5D-0019 5D-0019 FLOODS & GAGES C 1 RD
200-BK
7N-8008
UP SOL 3 703-BU 101-RD-4 10A REAR WIPER C 201-BK 2 BK
200-BK
TACH
102-BU-14
123-WH
GND VERIFY 26 726-BU 123-WH 10A 423-PU
200-BK
200-BK-14
200-BK-8
FUEL PUMP (NOTE D)
200-BK-14
200-BK
L24 D ACTION ALARM
202-BK
8T-9711
101-RD
123-WH
123-WH
GEAR 5 25 725-GN 403-GN D 10A SOLENOIDS
113-OR
114-GN
118-GY
119-PK
308-YL
L20 L20 (TRACTOR) D
L51
GEAR 4 24 724-YL 441-OR AUGER 204-BK BASE +B -
200-BK
B 9G-9813
L52
FUSE MASTER ACTION 3T-0304 LAMP D
200-BK-14
GEAR 3 23 723-OR 444-BU D NN
123-WH
123-WH
125-OR
FUSE BLOCK
126-PK
165-YL
WIRES THAT HAVE BATTERY VOLTAGE GEAR 2 22 722-WH 2 3K-8782 LAMP (TRACTOR) 5D-0019 SIG 5 200-BK-14
123-WH
9G-0747
200-BK
200-BK
200-BK
165-YL
WHEN THE KEY SWITCH IS OFF. L26 7N-1996 C
GEAR 1 21 721-BR 3 601-GY 123-WH 101-RD-4 423-PU 1 515-GY-14
200-BK
OPERATOR STATION
L21 L21 L19 D D
WIRES THAT HAVE BATTERY VOLTAGE 28 202-BK 1 123-WH 123-WH 109-OR-4 204-BK 204-BK 2 517-BU-14
321-BR
200-BK
L50 L18 L16 L9 L9 L7 L7
451-BR
450-YL
WHEN THE KEY SWITCH IS ON. FRONT GR 5 35 737-GN MM D 304-WH-8 306-GN ACTION ALARM BK 2 421-BU 7 521-YL-14
L50 L22 L22
FRONT GR 4 34 736-YL L25 307-OR (SCRAPER) RD 1 422-YL 6 516-GN-14
STARTING CIRCUIT. L55
FRONT GR 3 33 735-OR 200-BK 126-PK 3 513-OR-14
L21
9G-9813 C L57 L14 L14
L55
L57
165-YL
TRANSMISSION
L10
WIPER/WASHER CIRCUIT. 200-BK-14 200-BK 200-BK 200-BK L10 9 506-PU 506-PU L8 L8
CONTROL 126-PK 5 507-WH 507-WH
3E-9233 126-PK 126-PK
APRON
L54
307-OR
165-YL
308-YL
TRANSMISSION CONTROL CIRCUIT. L55 165-YL L25 321-BR 200-BK 200-BK 200-BK 310-PU
L25 L23 L23
L25 L23 200-BK
321-BR L28 L28 200-BK ABBREV COLOR
OPERATOR STATION
ALL DASHED LINES ARE ATTACHMENTS. 203-BK 203-BK 200-BK
165-YL 126-PK RD RED
L35 L35
L38
L37
L44
L47
L45
WH WHITE
L36
200-BK
OR ORANGE
L14
L25
L19
YL YELLOW
L20
126-PK 1 1 126-PK 1 1 126-PK PK PINK
L23 L15
L28
BK BLACK
L26
L45 L45 733-BR 3 3 733-BR 3 3 733-BR L16 L24 GY GRAY
734-WH
734-WH 4 4 734-WH 4 4 734-WH
735-OR
737-GN
733-BR
202-BK
126-PK
736-YL
L13
522-WH-14
L36
513-OR-14
610-OR-14
L36
611-PU-14
PU PURPLE
304-WH-8
735-OR 5 5 735-OR 5 5 735-OR
109-OR-4
101-RD-4
200-BK-8
L37 L37 L34 L34 BR BROWN
311-WH
302-OR
441-OR
403-GN
403-GN
405-GY
736-YL 6 6 736-YL 6 6 736-YL
310-PU
451-BR
406-PU
413-BR
310-PU
444-BU
412-BU
207-BK
407-PK
201-BK
450-YL
L38 L38 GN GREEN
722-WH
747-WH
723-OR
725-GN
709-OR
710-GN
704-GY
737-GN 7 7 737-GN 7 7 737-GN
721-BR
321-BR
726-BU
703-BU
122-BU
445-GN
202-BK
200-BK
743-PU
423-PU
421-BU
724-YL
165-YL
121-YL
202-BK
204-BK
422-YL
D BU BLUE
743-PU 13 13 743-PU 13 13 743-PU
408-WH
608-GN
417-GY
201-BK
419-YL
QQ W
2
1
3
4
5
6
7
L46 V Q 202-BK 2 2 202-BK 2 2 202-BK
C
BK/PK-14 1 121-YL 706-BR 1 18 18 18 18
125-OR
BACKUP L42 L48 L48 L37 SYMBOL DESCRIPTION
L35
ALARM BK-14 2 321-BR 202-BK 2 8 8 8 8
V Q 9 9 9 9 BLADE, SPADE, RING,
3T-1815 D OR SCREW TERMINAL
308-YL 9 16 16 16 16
739-WH
740-OR
742-GN
738-BR
916-BU
202-BK
L44
741-YL
1
18
25
22
20
19
24
21
14
17
16
15
11
23
12
10
13
D
9
6
5
4
2
3
7
306-GN 8 20 20 20 20 C OPERATOR STATION
L36
21
22
23
24
25
26
2
9
10
4
3
5
11
16
8
12
1
15
18
7
6
17
19
36
13
32
33
14
34
35
37
20
27
29
30
31
28
16
3
4
5
6
7
1
2
13
9
8
20
17
14
10
11
15
12
18
19
W G CIRCUIT CONNECTED
200-BK
307-OR 7 19 19 19 19
165-YL
OPERATOR STATION
L DISCONNECT SW
302-OR
304-WH-8
405-GY
412-BU
200-BK-8
441-OR
403-GN
451-BR
522-WH-14
406-PU
413-BR
109-OR-4
444-BU
513-OR-14
610-OR-14
311-WH
310-PU
10 A417-WH 6 17 747-WH 17 747-WH 17 17 747-WH J
407-PK
201-BK
101-RD-4
422-YL
207-BK
611-PU-14
450-YL
ALARM CIRCUIT NOT CONNECTED
403-GN
735-OR
733-BR
734-WH
736-YL
737-GN
202-BK
126-PK
743-PU
445-GN
747-WH
423-PU
421-BU
724-YL
722-WH
422-YL
723-OR
204-BK
704-GY
721-BR
710-GN
202-BK
726-BU
703-BU
3 422-YL 1 422-YL 10 10 422-YL 10 10 422-YL
725-GN
709-OR
ALTERNATOR 403-GN
ELECTRICAL CONNECTION
G
C
D
A
B
E
F
BU-18
YL-18
BK-18
OR-18
GN-18
CV/RET TEMP 7 407-PK 204-BK 2 204-BK 12 12 204-BK 12 12 204-BK 408-WH 408-WH 4 408-WH WW DD INTERNAL ELECTRICAL
COOL FLOW 12 412-BU 445-GN 4 445-GN 14 14 445-GN 14 14 445-GN 122-BU 125-OR 2 125-OR L4 CONNECTION TO SURFACE
L1
FUEL PR 13 413-BR 323-WH 323-WH 3 323-WH BK-00 OF COMPONENT
L2
Q P P N N M M L L34
4 A417-WH V U 122-BU 1 122-BU CC BB DD
L3
XMSN Y L33 L33 CONNECTOR
2 204-BK 121-YL 1 121-YL 2 2 121-YL 2 2 121-YL POSNEG POS NEG
L56
GROUND L40 L40
8
7
6
3
2
1
10
9
4
5
RD-00
BK-00
15 321-BR 321-BR 1 1 321-BR 1 1 321-BR
323-WH
TEST 421-BU 3
608-GN
417-GY
321-BR
200-BK
201-BK
201-BK
165-YL
121-YL
419-YL
16 423-PU 2 614-PU 614-PU 4 414-PK 4 414-PK 4 414-PK 4 COMPONENT
GND VERIFY
L#
L44
DESIGNATION
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
L32
9 V T S S R R J 608-GN CC IDENT PART NO. CHG LOC NOTE
L32 POS NEG POS NEG
14 706-BR S AA
17 TRANSMISSION SW V AIR RETR SW 323-WH 1 608-GN 12V BATTERY HARNESS AS.
709-OR
710-GN
722-WH
Q 406-PU 3 610-OR-14
608-GN
723-OR
725-GN
709-OR
710-GN
704-GY
721-BR
726-BU
703-BU
202-BK
Q
724-YL
204-BK
L47 V
10
8
1
2
3
4
5
6
7
9
MASTER ACTION TRANSMISSION CONVERTER V AIR SW H 8W-7409 01 B-4
2
1
413-BR V
445-GN
726-BU
703-BU
608-GN
725-GN
709-OR
710-GN
722-WH
202-BK
V
723-OR
724-YL
704-GY
721-BR
200-BK
403-GN RD
311-WH
311-WH
204-BK 419-YL 2
204-BK
745-GY
744-BU
202-BK
746-PK
202-BK
302-OR
204-BK
L3
L5
L2
L5 L2 CLUTCH 9W-0051 Q 8W-7658 00 C-7
BK 1
406-PU
204-BK PARKING
COOLANT SW W/O STEERING SOLENOID R 6G-9728 04 C-6
423-PU BK 2 204-BK 204-BK MOTOR TRANSMISSION
L49
2
1
423-PU V 204-BK 7N-9785 H 8T-9792 L56
W PLUG J TO G T 6G-9836 03 C-7
403-GN
304-WH-8
101-RD-4
204-BK 204-BK RECEPTACLE J 323-WH 2 L4 513-OR-14 2 T 5T-7075 00 C-7 C
323-WH E
RD-00
V FUEL J J U 8W-7659 00 C-7
301-BU
745-GY
744-BU
722-WH
746-PK
202-BK
202-BK
202-BK
V G
723-OR
725-GN
OPERATOR MONITOR AAA G
721-BR
726-BU
202-BK
724-YL
BK-00
T PUMP HI BEAM V 8W-7657 03 A-8
2
1
1
2
405-GY
406-PU
204-BK
204-BK
610-OR-14
6T-7337 EDGE
611-PU-14
ALTERNATOR G S 6T-7663 403-GN Y 7T-3418 03 B-4/C-8
W V FLOOD
G
6N-9294
H
A
B
E
Z 8W-2179 03 E-6
1
2
1
2
1
2
F
NOTE D
J
CC
109-OR-4
200-BK
417-GY
I
201-BK
+ - LAMP Y
V MTRBAT LL 5T-9895 00 E-4
BK-8
W 7T-9094 ALTERNATOR
BR-18
OR-18
GN-18
WH-18
BU-18
YL-18
BK-18
MM 5T-2735 01 D-6
COOLANT SW 8N-0999
200-BK-8
200-BK SS NN 8X-4753 00 D-1
207-BK
200-BK
KK MOTOR 7N-9785 PP 5T-1779 02 E-7
RD-00
403-GN 200-BK ALT
L2
L49 G G
L49 201-BK R QQ 9G-6259 02 C-9
L41 + E
207-BK G G VV 5T-3457 02 D-8
SYNC DOWN SHIFT UP SHIFT Y T HI BEAM AAA 8W-2208 00 B-3
W W 200-BK 200-BK YY E
1
10
9
8
7
6
3
2
4
5
310-PU SOLENOID SOLENOID SOLENOID BK-00 HEAD LAMP BBB 115-0530 01 E-9
441-OR
L39
444-BU
7X-1120 7X-1120 7X-1120 L41 9W-0052 CCC 113-1065 00 E-6
200-BK
2
1
405-GY
413-BR
407-PK
201-BK
109-OR-8
BK-4
COOLANT SENDER JJ
TRANSMISSION
GG
GND VERIFY
308-YL
TRANSMISSION
6N-5926 ENGINE OIL SW
V
101-RD-8
GROUND
308-YL
BK-00
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
200-BK
307-OR
306-GN
445-GN
445-GN
403-GN
405-GY
423-PU
406-PU
413-BR
421-BU
412-BU
204-BK
204-BK
204-BK
407-PK
G
A417-WH
422-YL
308-YL
K E
BK-6
RESISTOR G S FRAME HH 9F-4337 07 A-3/A-6
FF
L5 201-BK
7X-6416 T LO BEAM JJ 6G-5258 03 B-2
408-WH
311-WH
1
2
TO ENG G
200-BK
109-OR
L42 L42
109-OR-8
109-OR-8
200-BK
204-BK
304-WH-8
W 19 1 (TRACTOR)
RELAY G G
709-OR
710-GN
G
704-GY
308-YL
703-BU
OFF C ALTERNATOR MOTOR 6V-5828 CONVERTER SW CABLE AS.
308-YL
412-BU
ST B V 2H-1507 RESISTOR V 3T-8967 7N-9560 9W-3187 T 8N-1693 CC 8X-4758 00 C-2
302-OR
105-BR 423-PU 15
BK-16
BK-16
V V 6T-2217 GG V DD 8X-4863 00 C-1
421-BU 11 V 201-BK 201-BK
122-BU
KEY START SW W HH V G G EE 8W-8982 00 A-6
204-BK 2 V 109-OR-8 40 G L1 L1
RD-00
2
1
DISCONNECT SW GG 2G-4177 00 A-3/A-6
BK-00
405-GY 5 451-BR
BK-6
311-WH
TACHOMETER
310-PU
(TRACTOR)
BK-00
T JJ UU 8S-2633 04 A-6
BK
BK
A 8D-2676 407-PK 7 BK-00 A
304-WH
709-OR
710-GN
SENDER
704-GY
W
703-BU
202-BK
202-BK
202-BK
V V GG HH EE BB 6N-5926 WW 5T-5529 01 C-2
105-BR 412-BU 12 10 101-RD G 9X-8167
W V XX 5T-4502 00 A-6
311-WH
311-WH
2
1
601-GY 308-YL 8 308-YL 308-YL NEG POS H H H BK-16
9G-9487 7N-7259
BK-00
2
1
A
12V BATTERY
2
1
307-OR 14 307-OR 307-OR COOLANT SW
LAMP W UU 3T-5760
7N-5876 105-BR 16 105-BR AUX START BK 1 201-BK 1 201-BK 9X-3040 BK-18
204-BK START AID 311-WH 17 RECEPTACLE 12V BATTERY RD 2 408-WH 2 408-WH BK-18 THIS SCHEMATIC IS FOR THE 657E WTS ( 9X-4946 CHG 03 )
BASE W SOLENOID 310-PU 18 203-BK 3T-5760 BU 3
GROUND
9G-3057 7N-7259 X G
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
SIGNAL
304-WH
+V
1 FF
310-PU
109-OR
109-OR
302-OR
207-BK
101-RD
105-BR
308-YL
203-BK
W POS NEG
SS UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
RD-00 AUX START
12V BATTERY TRANSMISSION DOWN SHIFT UP SHIFT RECEPTACLE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
V BK-00 NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
DIAGNOSTIC 12V BATTERY 3T-5760 SPEED SENDER SOLENOID SOLENOID
11
6
8
9
5
1
2
3
10
15
20
13
19
18
17
16
14
12
CONNECTOR 3T-5760 3E-6955 7X-1120 7X-1120 NOTE C: REPLACES STD HARNESS ON 657E COAL SCRAPER
NOTE D: FUEL PUMP, SWITCH & FUSE ARE CSM ONLY
D29928
9 8 7 6 5 4 3 2 1