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    Torque Cheat Sheet6

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    Đặng Trung Anh
    This document provides torque specifications for various components of a GE 1.X series wind turbine. It lists the component, required torque value and units, approved tools for applying the torque, recommended tool settings, and any special considerations for each item. Torque values range from 8.8Nm to 2800Nm and tools include various torque wrenches, pumps and guns. It notes that the information may change and to refer to an updated document.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Torque Cheat Sheet6

    Uploaded by

    Đặng Trung Anh
    101 views2 pages
    This document provides torque specifications for various components of a GE 1.X series wind turbine. It lists the component, required torque value and units, approved tools for applying the torque, recommended tool settings, and any special considerations for each item. Torque values range from 8.8Nm to 2800Nm and tools include various torque wrenches, pumps and guns. It notes that the information may change and to refer to an updated document.

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    Torque Cheat Sheet6[1]

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    This document provides torque specifications for various components of a GE 1.X series wind turbine. It lists the component, required torque value and units, approved tools for applying the torque, recommended tool settings, and any special considerations for each item. Torque values range from 8.8Nm to 2800Nm and tools include various torque wrenches, pumps and guns. It notes that the information may change and to refer to an updated document.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    101 views2 pages

    Torque Cheat Sheet6

    Uploaded by

    Đặng Trung Anh
    This document provides torque specifications for various components of a GE 1.X series wind turbine. It lists the component, required torque value and units, approved tools for applying the torque, recommended tool settings, and any special considerations for each item. Torque values range from 8.8Nm to 2800Nm and tools include various torque wrenches, pumps and guns. It notes that the information may change and to refer to an updated document.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    GE 1.

    X Series Torque Chart


    Torque Value Approved Tool Setting Special Considerations
    Tower Section-to-Tower Section
    2800NM / 2065 ft.lbs Avanti 3 6800psi
    Size: 60mm Avanti 3 Dual 6600psi Special Arm (cup) is used for bolts behind buss bar.
    100% BIM HY-3MXT 6400psi React off adjacent bolts not tower wall.
    10% Annual Stealth 4 5100psi Can not be used to torque bolts behind Buss Bars.
    Electric Torque Gun 2065 ft.lbs

    Bedplate-to-Yaw Bearing
    2800NM / 2065 ft.lbs Avanti 3 6800psi
    Size 60mm Avanti 3 Dual 6600psi
    10% Annual HY-3MXT 6400psi React off adjacent bolts not tower wall.
    Stealth 4 5100psi
    Electric Torque Gun 2065 ft.lbs

    Tower Top Section-to-Yaw Bearing


    1850Nm / 1365 ft.lbs Avanti 3 4500psi
    Size: 50mm Avanti 3 Dual 4400psi
    100% BIM HY-3MXT 4200psi React off adjcent bolts not tower wall.
    10% Annual Stealth 4 3400psi
    Electric Torque Gun 1365 ft.lbs

    Brass Piston Yaw Brakes (Pucks)


    100Nm / 74 ft.lbs +300 deg Torque Wrench 1/2" drive 74 ft.lbs Special low profile socket availabe from tooling.
    Size: 60mm (2-3/8") Stealth 4 w/Arm Set PSI high enough to achieve 300 degrees (5 flats).
    100% BIM & Annual 24" Adjustable wrench 15-20 ft.lbs To tighten jam nut. DO NOT OVER TIGHTEN

    Main Bearing
    3500Nm / 2582 ft lbs HY-5MXT 4600psi Will not reach all bolts on some bearings.
    Size: 60mm Avanti 5 Dual 4700psi Will not reach all bolts on some bearings.
    10% Annual Avanti 3 Dual 8200psi
    Avanti 3 8600psi

    Pitch Drive
    8.8-210Nm / 155 ft.lbs 8.8-155ft.lbs
    10.9/12.9-280Nm / 206 ft.lbs Torque wrench, 1/2" drive 10.9/12.9- 206
    Size: 14mm Hex ft.lbs
    100% BIM 10% Annual Extension, 1/2" drive, 9 inch Due to low torque value an extension is allowed.

    Main Gearbox Support


    2800Nm / 2065 ft.lbs Avanti 3 Dual 6600psi
    Size: 55mm or 60mm Avanti 3 6800psi
    10% Annual HY-3MXT 6400psi
    Electric Torque Gun 2065 ft.lbs

    Generator Frame to Cast Bedplate


    2800Nm / 2065 ft.lbs Avanti 3 w/ Special Arm 6800psi Special reaction arm and deep socket required.
    Size: 60mm (Deep Socket req) Avanti 3 Dual 6600psi Special reaction arm and deep socket required.
    10% Annual Stealth 4 5100psi
    Electric Torque Gun 2065 ft.lbs Need deep 60mm 1' drive socket.

    Yaw Drive
    10.9 = 580Nm / 427 ft.lbs 10.9-5200psi 10.9 / 12.9 refers to bolt hardness, found on bolt
    HY-.7MXT
    12.9 = 690Nm / 510 ft.lbs 12.9-6200psi
    Size: 17mm Hex 10.9-5500psi 10.9 / 12.9 refers to bolt hardness, found on bolt
    LC1
    10% Annual 12.9-6600psi

    Brake to Gearbox (BSAK / BSFI only)


    690Nm / 509 ft.lbs Stealth 2 (SN: F3110 and higher) 2700psi
    Size: 36mm Stealth 2 (SN: F3109 and lower) 2600psi
    10% BIM & Annual Large 3/4 Drive Torque Wrench 509 ft.lbs

    Generator to Damper
    800Nm / 590 ft.lbs Torque wrench, 1/2" drive 200Nm Must be used with 4 to 1 multiplier.
    Size: 46mm 100% All "Norwolf" 4 to 1 multiplier N/A Warning: Follow arrows on tool.

    The information in this chart is subject to change. Refer to 1.xSerie_xxHz_TSP_BoltTorquexx_ENxxx.01 for updated information. April, 2012
    GE 1.X Series Torque Chart
    Torque Value Approved Tool Setting Special Considerations
    Generator Damper to Bedplate
    450Nm / 331 ft.lbs Torque wrench 3/4" drive 331 ft.lbs 30mm, 3/4" drive, Non-Impact, Thin wall socket.
    Size:30 100% BIM, 10% Annual

    Generator J-Boxes
    Torque value is listed in J-Box Torque Wrench 1/2" drive Value in J-Box Due to low torque value extensions are allowed.

    Shrink Disc
    1700Nm / 1254 ft.lbs Avanti 3 4100psi
    Size: 46 Avanti 3 Dual 4000psi
    100% BIM HY-3MXT 3900psi
    10% Annual Electric Torque Gun 1254 ft.lbs Need to replace cut zip ties, 7 required.

    Rotor Shaft to Hub


    2800Nm / 2065lbs Avanti 3 6600psi
    Size: 55mm Avanti 3 Dual 6800psi Best Choice for Annual Maintenance.
    10% Annual HY-3MXT 6400psi
    100% BIM (Silver Bolts Only) Stealth 4 5100psi
    All black bolts need to have 1 flat added at the BIM.
    Black Bolts at BIM HY-5MXT / Avanti 5 N/A Set PSI high enough to achieve 1 flat.
    2800Nm / 2065 ft.lbs +60deg Avanti 3 Dual / Avanti 3 N/A Set PSI high enough to achieve 1 flat.
    100% BIM Stealth 4 N/A Set PSI high enough to achieve 1 flat.

    Rotor Lock High-Speed Shaft to Gearbox


    690Nm / 509 ft.lbs Stealth 2 (SN: F3110 and higher) 2700psi
    Size: 36mm 100% All Stealth 2 (SN: F3109 and lower) 2600psi

    Pitch Bearing to Hub


    1300Nm / 959 ft.lbs Avanti 3 3200psi
    Size: 50mm Avanti 3 Dual 3100psi
    100% BIM Stealth 4 with 50mm Hex Link 2400psi Special "C" reaction arm required to torque bolts near lifting eyes and gun sights.

    25% Annual Electric Torque Gun 959 ft.lbs Only used for easily reached bolts.

    Blade to Pitch Bearing ( T-Bolts)


    Blade Type: GE-34a, GE-34c, GE-37a, GE-37b, GE-37c, GE-40, LM-34.0P3, LM-37.3P2, LM-40.3P Black Bolts Only
    350Nm / 258 ft.lbs + 120deg Electric Torque Gun 258 ft lbs + 120 Preferred tool for BIM and blade exchange.
    Size: 50 Avanti 3 Dual / Avanti 3 N/A For loosening nuts and appling flats only.
    100% BIM Stealth 4 with 50mm Hex Link N/A For loosening nuts and appling flats only.
    10% Annual Movement is expected. Report any nut that moves more then 30 degrees, 1/2 flat, from previous mark.

    Anchor Bolts
    Specifications for anchor bolt maintenance MUST come from the foundation design engineer.
    Request the following information from the customer: Frequency, Torque Spec, Quantity, and Corrective Action if found out of spec.
    Questions relating to anchor bolt maintenance should be directed to a member of the TPM team.

    TPM Support Central: http://supportcentral.ge.com/products/sup_community_page.asp?prod_id=62376


    Small Diameter Bolt Torque Values
    The torque values in table below are superseded if component specific torque values are listed above.
    Notes!
    1. Tightening torque values are based on VDI 2230, version
    2003.
    2. Imperial units are converted from metric.
    3. Tightening torque utilization of yield strength 70%.
    4. Friction coefficient in the threaded area = 0.12.
    5. Friction coefficient underneath contact area of bolt
    head/nut = 0.12.
    6. For LVDP/CONVERTER electrical connections, refer to values
    listed in Table 3 of current Bolt Torque spec, unless vendor
    provided torque values are provided.
    7. For tower bus bar system torque values, refer to the GE
    Canada installation manual 443.

    The information in this chart is subject to change. Refer to 1.xSerie_xxHz_TSP_BoltTorquexx_ENxxx.01 for updated information. April, 2012

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