FI-21 Operator's Manual: Optical Gas Indicator
FI-21 Operator's Manual: Optical Gas Indicator
FI-21 Operator's Manual: Optical Gas Indicator
Operator’s Manual
Contact Information
GasTech Australia Pty Ltd
24 Baretta Rd
Wangara Western Australia 6065
Tel 1800 999 902
Fax 1800 999 903
http://www.gastech.com.au
Warranty
Control Equipment Pty Ltd warrants gas alarm equipment sold by us to be free from defects in
materials, workmanship, and performance for a period of one year from date of shipment from
Control Equipment Pty Ltd. Any parts found defective within that period will be repaired or replaced,
at our option, free of charge. This warranty does not apply to those items, which by their nature, are
subject to deterioration or consumption in normal service, and which must be cleaned, repaired, or
replaced on a routine basis. Examples of such items are as follows:
Absorbent cartridges
Batteries
Pump diaphragms and valves
Filter elements
Fuses
Warranty is voided by abuse including mechanical damage, alteration, rough handling, or repair
procedures not in accordance with the operator’s manual. This warranty indicates the full extent of
our liability, and we are not responsible for removal or replacement costs, local repair costs,
transportation costs, or contingent expenses incurred without our prior approval.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND
REPRESENTATIONS, EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON
THE PART OF CONTROL EQUIPMENT PTY LTD, INCLUDING BUT NOT LIMITED TO, THE
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT
SHALL CONTROL EQUIPMENT PTY LTD BE LIABLE FOR INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND CONNECTED WITH THE USE OF ITS
PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR OPERATE PROPERLY.
This warranty covers instruments and parts sold to users by authorized distributors, dealers, and
representatives as appointed by Control Equipment Pty Ltd.
We do not assume indemnification for any accident or damage caused by the operation of this gas
monitor, and our warranty is limited to the replacement of parts or our complete goods.
Contents
WARRANTY.................................................................................................................................................................. 3
The standard instrument is calibrated for eight selectable gas readings on the direct digital display.
The FI-21 operating principle utilises the highly accurate measurement with CCD and Fourier analysis
technology and electronic circuitry to provide direct digital readout.
The FI-21 is equipped with a built-in sample draw pump for ease of use.
This instruction manual is a guidebook how to operate the Model FI-21. Not only beginner users but also
experienced users have to read this manual and start the operation after understanding the contents well.
This instrument is to be used for the purposes listed in this manual and the attached measuring gas
specifications.
For your Safety - the following marks are applied in this manual.
DANGER: It means the matter that causes a serious damage on human beings directly.
WARNING: If the instrument is operated not following by the manual, it causes a serious damage on
human beings or objects.
CAUTION: If the instrument is operated not following by the manual, it causes some damage on human
beings or objects.
As the kinds of measurable gas and range are different depending on the type of FI-21, refer to the attached
measuring gas specification. For standard models, refer to the attached “each TYPE measuring gas
specification”.
1.0 Parts and Function
POWER key:
1 Press this key to turn the power on until buzzer beeping. Keep pressing the key approx. 3 seconds to turn
the power off. When pressing the POWER key and (7) ENTER key, you can enter the “SETTING MODE”.
LCD Display:
2 Concentration is displayed. And also, time, battery remainder, measuring gas and base gas are displayed.
Buzzer:
8 It beeps when the power turns on/off, or when special control or wrong operation is performed.
Outlet connected to the reference gas chamber. The exhaust from the outlet has to be emitted into
11
the fresh air at atmospheric pressure.
16 Fixing screw for the battery cover. It can be open/ close by a screwdriver or coin.
Tubing Structure
2.0 MEASURING MODE (POWER KEY)
2.1 Basic Display for Measuring Mode and Explanation
CAUTION Zero drifting might be occurring. Let the monitor sample the fresh air and
CHECK AIR CAL. perform AIR CAL.
CAUTION
ABNORMAL Internal thermistor detects an abnormal temperature.
TEMP.
CAUTION
Battery voltage is low. Replace the batteries.
LOW BATT.
CAUTION Brightness is getting low. Before the measurement is performed, the sensor
LOW BRIGHTNESS should be replaced or repaired.
CAUTION: When a message “CAUTION ” appears on the LCD, make an appropriate procedure as soon as
possible.
2.2 Procedures from Power ON to Measurement
a) Power turns on by pressing the POWER key until buzzer beeps. And, the initial display (self-diagnostic display)
shows up. It then turns to a display to confirm the setting. After showing the confirmation display for 2
seconds, it goes to the basic display of measuring mode.
CAUTION: This instrument does not indicate a correct reading if the measuring gas and base gas are not
selected properly. Confirm if [Measuring Gas] and [Base Gas] are the ones intentionally selected.
b) After that, two of the messages, [Meas Gas/ Base Gas] and [Air CAL], are displayed by turn as below.
(Refer to WARNIN AIR CAL.)
c) Press the PUMP Key and let it sample enough reference gas (fresh air).
(The color of the display reverses while the pump is operating.)
d) After the indication becomes stable, stop the pump and keep pressing
the AIR CAL key until buzzer beeps.
e) After AIR CAL., set the instruments so that it can monitor objective gas, and press PUMP key. The color of the
display reverses while the pump is operating. Indication while the pump operating is not the result of
monitoring.
f) Press PUMP key and stop the pump after indication become stable, and read the indication.
The indication under the condition that the pump and sample gas flow have stopped is the monitoring result.
CAUTION: Press AIR CAL key after confirming there is enough fresh air in the chamber. Otherwise,
correct measurement cannot be performed.
* NOTE: If the [AIR] is selected as the base gas, the indication shows zero when the AIR CAL key is
pressed. However, If the [N2] or other gases except [AIR] is selected as the base gas, the
indication does not show zero, but other values determined based on the combination of
the measuring gas and the base gas. This is caused by sampling the gas which is not on
target. (In this case, it is air.) Do not think it broken. Once the instrument samples the
target gas, it shows a correct reading. Depending on the combination of the measuring gas
and the base gas, AIR CAL value may be negative value (minus value). For further
information, refer to the measuring gas specification.
CAUTION: FI-21 performs best when both Gas Chamber and Reference Chamber are at the
atmospheric pressure (101.3kPa). While the measuring gas is being sampled, the pressure
in the Gas Chamber becomes slightly different from the atmospheric pressure, and the
analyzer does not show the correct reading. Read the indication after the gas flow stops.
* NOTE: FI-21 measures the gas best when both Gas Chamber and Reference Chamber are at
101.3kPa. If precise measurement is required, perform the pressure correction by the
following method.
2.3 Saving Data
Once the SAVE key is pressed, the buzzer beeps and the display shown on the right
comes up. The time/ data and the measurement result are saved chronologically
from No.001 to No.100. The saved data can be seen at “VIEW SAVED DATA” in the
SETTING MODE. Also, the saved data is deleted at “CLEAR SAVED DATA” in the
SETTING MODE.
At starting with the MEASURING MODE by pressing POWER Key the self-diagnostic
function automatically starts to work. If the result is normal, display shown on the
right side is displayed.
If any problem was found on any of the items, it is indicated like the display on the
right. The display is an example for contamination of the interferometer. If the
problem becomes serious, the display does not go to the Basic Display of the
Measuring Mode, but go to ERROR message display.
If the temperature inside of the sensor has changed over ± 10℃ from the last time the AIR CAL was performed,
[CAUTION/ CHECK AIR CAL] is displayed in order to protect from zero drifting. ([Measuring Gas/ Base Gas] and [AIR CAL]
are displayed consecutively.
If the [CAUTION/ CHECK AIR CAL]: is displayed, perform the AIR CAL based on the procedure below:
1. Press the PUMP key and let it sample some fresh air.
2. When the indication becomes stable, stop the pump with PUMP key and press the AIR CAL key.
CAUTION: Before pressing the AIR CAL key, let the instrument sample enough fresh air. (ideally for 2 minutes )
Otherwise, correct measurement cannot be performed.
CAUTION: Whenever measurement starts, confirm if the AIR CAL value is displayed after fresh air is sampled
enough. If the AIR CAL. Value is not indicated (or even if [AIR CAL CAUTION] is not displayed),
perform the AIR CAL procedures by correct method.
2.7 Affection on Measurement from Pressure
The pressure in the Gas Chamber becomes different from the atmospheric pressure whiling sampling the gas. As a
result, the indication is not accurate. Or, if an instant pressure change occurs in the Gas Chamber or the Reference
Chamber, the indication might go wrong. (If these symptoms occur, perform the AIR CAL right away.) Therefore, take
care about the following points:
CAUTION: When concentration change occurs suddenly on the FI-21, correct reading cannot indicate.
Absorption tube is also for stabilizing the temperature of the sampling gas. Therefore, equip an
absorption tube on the GAS IN whenever the measurement is performed.
CAUTION: Whenever measurement starts, confirm if the AIR CAL value is displayed after fresh air is sampled
enough. If the AIR CAL. Value is not indicated (or even if [AIR CAL CAUTION] is not displayed),
perform the AIR CAL procedures by correct method.
An example of measurement when the pressure of the sampling point is higher than the atmospheric pressure:
Make an inlet (a) as the drawing below. Open and shut the stop valve to feed the gas to the instrument,
instead of turning the pump on and off. Read the indication after shutting the valve off and the gas flow totally
stops. Flow rate at Inlet (a) should be 300 to 400mL.
GAS OUT should be at the atmospheric pressure and the REF. OUT should face with fresh air.
An example of measurement when the measured gas is not released in to the air:
Connect a gas sampling bag to the GAS OUT, not to emit the exhaust into the air. And also, expose the REF.
OUT to the fresh air.
3.0 SETTING MODE (ENTER + POWER)
The SETTING MODE is for “Change the Measuring Gas”, “Adjusting the
Time”, and “Confirming the Saved Data”. You enter the SETTING MODE
by pressing the POWER key while the ENTER key is being pressed.
Once you enter the mode, the display on the right shows up.
Move the cursor (black bar) by ▼ ▲ keys and select the item which you
would like to setup. Go into the item by [ENTER key].
Choose the measuring gas by the [▼ ▲] key and press ENTER key to fix the choice. On the 1st line, a sentence “IS
SETTING OK?” appears. Press [ENTER] key again if it is okay. If you want to change the setting, press the [CANCEL] key.
The kinds of selectable measuring gas and range are different depending on the type of FI-21. For the information, refer
to the attached measuring gas specification.
3.2 Adjusting the Time (SET DATE / TIME)
Initial position of the cursor is on YEAR. Choose by ▼▲keys and fix the setting by
the ENTER key. The cursor then moves to DAY. Set DAY, YEAR, HOUR and MINUTE
by the same procedures as MONTH. HOUR is displayed by 24 hour clock.
On the 1st line, the data number is shown. On the 2nd to 3rd line, the saved date/ time are displayed.
Select the date number by [▼▲] key and fix the selection by [ENTER] key. The saved data then comes up. (At
displaying the saved data, the measuring gas and the base gas is displayed with white letters on black background.)
(CANCEL key leads to the initial display in Setting Mode.)
Select the “CLEAR SAVED DATA” by ▼▲ key and fix the selection by
ENTER key. If you want to cancel the action, select “CANCEL” and
press the [ENTER] key.
If you want to start the measurement right after setting each item,
select “START MEAS” by ▼▲ key and press [ENTER] key. The display
will then go to the Measuring Mode.
4.0 MAINTENANCE
4.1 Replacing the Batteries
WARNING: - All the C size Alkaline batteries used in the instrument should be same kind.
- Replace the 4 of the batteries at the same time.
c) Take off the battery cover under the bottom by turning the screw with a coin.
d) Take out the old batteries and put the new ones caring the polarities.
e) When the replacement is done, put the battery cover on the bottom by the opposite procedures.
It is recommended that the sensitivity of the instrument be confirmed periodically (at least once a year) to assume
the correct operation. If any problem is found, or If you would like to have it calibrated, please contact Control
Equipment Pty Ltd.
The frequency of the replacement mentioned below is just a standard. The available term totally depends on how
often the instrument is used and how it is stored.
f) Others - 5 years
5.0 DISPOSING THE INSTRUMENT
This instrument does not apply any harmful material as component parts. When the instrument is disposed, take an
appropriate method based on the local regulation.
Power does not turn ON. No batteries. Put the batteries in.
Or, AC adaptor is not connected. Or, connect AC adaptor.
Reading is not correct. AIR CAL is not performed in a When the instrument samples
correct way. enough fresh air, stop the pump.
The selected “Measuring Gas” or Then, press the AIR CAL key.
“Base Gas” is wrong.
Select the correct “Measuring
Interference gas is included in the Gas” and “Base Gas”. The target
sample gas. gas that contains interference gas
cannot be measured.
A sudden pressure change occurs
at GAS IN, GAS OUT or REF. OUT. Perform AIR CAL again.
The pressure at GAS IN, GAS OUT Set GAS IN, GAS OUT and REF.
or REF. OUT is not at atmospheric OUT under the atmospheric
pressure. pressure.
After performing AIR CAL, the Molecular attached to the Let the instrument sample enough
reading goes up even though any chamber inside or tubing inside fresh air.
gas is not fed. starts detaching.
And confirm if it shows the AIR
The concentration in chamber CAL value.
becomes high in fact.
7.0 CAUTION OF USAGE
DANGER:
The following caution items must be followed to maintain the performance/ safety of the instrument.
Specification of this instrument is based on a non-explosion structure. Do not use it in a place specified as a
hazardous area.
Make any solutions for exhaust gas emitted from GAS OUT, to avoid harmful gas from emission. (e.g.
Connecting a sampling bag to GAS OUT.)
Just in case of leaking from the instrument itself, wearing a mask and gloves is recommended.
WARNING:
The instrument shows incorrect indication when it samples a high concentration gas over the full scale.
CAUTION:
Do not use this instrument close to other apparatus that generates a strong noise. It may affect the wave form
of the power source. If the AC adaptor is applied, do not use the same power source as other apparatus that
generates a strong noise.
Do not operate the instrument in a place which has a reaction heat such as infrared emitted from high
temperature. Or, Avoid a place which has a direct sunbeam that makes the instrument over 35C.
Interference Gas: The gases which are neither the target gas nor base gas. If there is any interference gas in
the measuring gas, the reading goes wrong. Do not measure the gas which contains interference gas.
Let GAS OUT and REF. OUT expose to the air, in order to equal the pressure inside to the atmospheric
pressure.
Whenever this instrument operates, keep it in a carrying case and connect the absorption tube.
8.0 DEFENITION OF TERMS
Terms Description
%LEL This is the unit when defining the Lower Explosive Limit of a combustible gas as
100%.
mg/l This is the unit of the target gas mass that is contained in one litter.
The standard is under the condition of 20℃, 101.3kPa.
MJ/m3 This is the unit of calorie, and it is indicated by gross calorific value 0℃.
Gross Gross calorific value 0 ℃ is common calorie unit among city gas companies. It
is equal to the calorie in case of complete combustion of a gas 1m3 under the
standard condition (0℃, 1pressure).
Gas combustion generates steam.
Gross calorific value includes the calorie of the steam (latent heat).
MJ/m3 This is the unit of calorie, and it is indicated by net calorific value 0℃.
Net Net calorific value 0℃ is equal to the calorie in case of complete combustion of
a gas 1m3 under the standard condition (0℃, 1pressure).
Gas combustion generates steam. Net calorific value excludes the calorie of
the steam (latent heat).
Gross calorific value = Net calorific value + Latent heat
Reference Gas The gas (fresh air) to take the standard reflection ratio.
AIR CAL VALUE Concentration indicated on the display when AIR CAL key is pressed.
9.0 SPECIFICATIONS
9.1 Specifications
Display Digital display (Measuring gas, base gas, gas concentration, time, etc)
Gas sampling method Suction by internal pump (Pump stops operation while reading)
Data logging function Day, time (24 hours) and measurement results, maximum recording : 100 data
points
Dimensions & weight Approx. 20cm x 14.5cm x 8cm (L x W x H) Weight approx 2 kg.
Standard Accessories Carrying case, absorption tube, sampling hose, C size alkaline batteries (4pcs),
sampling "T" piece (for anaesthetic application only)
Optional Accessories AC adapter, data logger software, cable for data logger
TYPE APPLICATION NAME OF GAS MEASURING GAS RANGE
Type-02 %LEL solvent gas Toluene in air C7H8 in air 0 – 100% LEL
applications Methyl ethyl ketone in air MEK in air 0 – 100% LEL
Ethyl acetate in air EtAc in air 0 – 100% LEL
Xylene in air C8H10 in air 0 – 100% LEL
Isopropyl alcohol in air IPA in air 0 – 100% LEL
Methyl isobutyl ketone in air MIBK in air 0 – 100% LEL
Methanol in air CH3OH in air 0 – 100% LEL
Type-03 Fumigation gas Methyl bromide in air CH3Br in air 0 – 200 mg/l
applications Phosphine in air PH3 in air 0 – 50 mg/l
Methyl iodide in air CH3l in air 0 – 200 mg/l
Methyl bromide in air CH3Br in air 0 – 5% vol
Propylene oxide in air PO in air 0 – 10% vol
Oxygen in N2 O2 in N2 0 – 100% vol
Sulfuryl Fluoride in air SO2F2 in air 0 – 200 mg/l
The optic interferometer applied in the FI-21 displays “Interference Stripes” on the CCD. The Interference stripes move
proportional to reflection ratio. The amount of the movement is measured by solution of the interference stripes on
CCD with Fourier analysis. And the result is converted to the reflection ratio.
Concentration can be displayed by adding some data like “measuring gas” and “base gas” to the reflection ration
determined by high accuracy. Sensitivity of the optic interferometer depends on the length of the chamber. Since the
length of the chamber is physically unchanged by elapsing time, the high accuracy is maintained for a long time.
11.0 TYPE-01 SPECIFICATIONS
FOR SOLVENTGASES (vol%)
Selectable measuring gas and range
Measuring gas Measuring range AIR CAL value Drift amount Spec. No.
(Display indication) (Minimum digit)
2 Methyl ethyl ketone in AIR 0~5 vol% 0.000 vol% 0.027 vol% SPE-1429
(MEK in AIR) (0.005)
3 Ethyl acetate in AIR 0~5 vol% 0.000 vol% 0.023 vol% SPE-1430
(EtAc in AIR) ( 0.002)
5 Isopropyl alcohol in AIR 0~2 vol% 0.000 vol% 0.033 vol% SPE-1432
(IPA in AIR) (0.005)
6 Methyl isobutyl ketone in AIR 0~1 vol% 0.000 vol% 0.016 vol% SPE-1433
(MIBK in AIR) (0.002)
8 - - - - -
Special caution
Measuring gas Measuring range AIR CAL value Drift amount Spec. No.
(Display indication) (Minimum digit)
8 - - - - -
Special caution
Measuring gas Measuring range AIR CAL value Drift amount Spec. No.
(Display indication) (Minimum digit)
1 Methyl bromide in AIR 0~200 mg/l 0.0 mg/l 1.7 mg/l SPE-1405
(CH3Br in AIR) (0.2)
3 Methyl iodide in AIR 0~200 mg/ l 0.0 mg/l 1.7 mg/l SPE-1407
(CH3I in AIR) (0.2)
4 Methyl bromide in AIR 0~5 vol% 0.000 vol% 0.044 vol% SPE-1408
(CH3Br in AIR) (0.005)
5 Propylene oxide in AIR 0~10 vol% 0.000 vol% 0.038 vol% SPE-1448
(PO in AIR) (0.005)
7 Sulfuryl Fluoride in air 0 ~200 mg/ l 0.0 mg/ l 2.9 mg/ l SPE-1808
(SO2F2)
8 - - - - -
Special caution
Measuring gas Measuring range AIR CAL value Drift amount Spec. No.
(Display indication) (Minimum digit)
5 Carbon dioxide in AIR 0~100 vol% 0.0 vol% 0.8 vol% SPE-1413
(CO2 in AIR) (0.1)
Special caution
1. This instrument is not explosion proof. This instrument measure combustible gas around lower explosive limit
in this specification. Take enough measure for the measurement.
2. This instrument measures extremely toxic gases. This instrument exhausts sample gas from GAS OUT. And
sample gas may leak from internal piping. Take enough measure for the measurement.
15.0 TYPE-05 SPECIFICATIONS
FOR ANAESTHETIC GASES
Selectable measuring gas and range
Measuring gas Measuring range AIR CAL value Drift amount Spec. No.
(Display indication) (Minimum digit)
Special caution
1. Measuring gases in this specification are not vaporized so much. The gas concentration may not reach higher
concentration in the measuring range depending of a condition of temperature and pressure.
Contact Information
Gastech
24 Baretta Rd
Wangara Western Australia 6065
http://www.gastech.com