The Effect of Dimethyl Ether (D.M.E.) As LPG Substitution On Household Stove: Mixture Stability, Stove Efficiency, Fuel Consumption, and Materials Testing
The Effect of Dimethyl Ether (D.M.E.) As LPG Substitution On Household Stove: Mixture Stability, Stove Efficiency, Fuel Consumption, and Materials Testing
The Effect of Dimethyl Ether (D.M.E.) As LPG Substitution On Household Stove: Mixture Stability, Stove Efficiency, Fuel Consumption, and Materials Testing
ABSTRACT
DME has characteristics similar to L.P.G. so that the storage and handling are not
different from L.P.G. D.M.E. could be used as a solvent that can extract typical
types of rubber/polymer material. The aims and objectives of this study are to
determine the effect of blending DME/LPG ratios (100/0, 80/20, 50/50, 30/70,
20/80) on the stability of the DME/LPG mixture, the efficiency of the stove, and
the fuel consumption. The highest efficiency of the stove with blending DME/LPG
was 71.29% and was achieved by the LPG-DME stove with 50/50 DME/LPG. This
result shows the stove design has an enormous effect on efficiency. The
increasing D.M.E. ratio in the blending fuel can raise fuel consumption. The study
also observes the effect of the blending on several stove accessories rubber
materials. The study reveals that the usage of a DME/LPG with blend ratios
between 20/80 - 30/70 does not require a replacement of any substitute materials
but only requires minor modifications to the stove. However, at a higher D.M.E.
composition, the use of the fuel needs to replace the seal that is resistant to D.M.E.
E-ISSN 2541-1233 77
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
ratio of 2:1 become the raw material and are carbon dioxide can be synthesized into methanol
further synthesized into D.M.E. Meanwhile, through a hydrogenation reaction [6], [7], [8].
Figure 1. Several feedstock sources and synthesis process routes for D.M.E. production
Table 1. Physical properties of DME, propane, dan n-butane [3], [9], [10], [11]
Parameter D.M.E. Propane n-Butane
Chemical formula CH3OCH3 C3H8 C4H10
Boiling point (°C) -25.1 -42 -0.5
Freezing point (°C) -141.67 -187.61 -138.33
Liquid density (g/cm3, 20°C) 0.67 0.49 0.57
Specific gravity (vs. udara) 1.59 1.52 2.00
The heat of evaporation (kcal/kg) 111.7 101.8 92.1
Saturated vapor pressure (atm, 25°C) 6.1 9.3 2.4
Critical temperature (°C) 126.83 96.72 152
Critical pressure (bar) 53.7 42.47 37.96
Burning velocity (cm/s) 50 43 41
Ignition energy (M.J.) 45 30 76
Ignition temperature (°C) 350 504 430
Flammability limit (%) 3.4 – 17 2.1 – 9.4 1.9 – 8.4
Cetane Number 55 – 60 5 10
Net calorific value (kcal/Nm3) 14.200 21.800 28.300
Net calorific value (kcal/kg) 6.900 11.100 10.930
Based on Table 1, several parameters that 3. The saturated vapor pressure of D.M.E. is
make D.M.E. can be mixable with L.P.G., such between propane and n-butane.
as: 4. D.M.E. has a very high critical temperature
1. The D.M.E. boiling point is between propane (400 K) that can be liquefied at room
and n-butane so that it is easy to liquefy like temperature.
L.P.G. Besides the physical properties above, D.M.E.
2. The density in the liquid phase of D.M.E. does also has the following properties [12]:
not differ much from propane and n-butane.
E-ISSN 2541-1233 78
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
1. Safe for users (non-carcinogenic, non- Figure 2. Laboratory scale DME/LPG mixing
teratogenic, non-mutagenic, and non-toxic). system flow diagram
2. Friendly to the environment. D.M.E. does not
cause pollution in the form of soot, SOx, and
NOx. Also, D.M.E. does not cause ozone
damage that has a low potential to result in
global warming.
3. Not corrosive to metal.
To support the government policy of the use
of D.M.E. as a substitute for L.P.G. in the use of
household stoves, this study aims to determine
the effect of 100% D.M.E. and DME/LPG
mixtures (50/50, 80/20) on the stability of the
DME/LPG mixture. Besides, comparing the use
of DME/LPG on various types of stoves and
calculating their efficiency.
Nevertheless, D.M.E. can degrade and
dissolve rubber/polymers that cause gas fuel
Figure 3. DME/LPG mixing system equipment
leakage and become unsafe. Therefore, the
impact of using D.M.E. on rubber/polymer
The DME/LPG mix is based on percent by
materials was also identified for safety reasons
weight. First, an empty-3-kg-LPG cylinder was
when using it as fuel in the stove. The materials
weighed as the initial mass. Then, L.P.G. was fed
tested are rubber on the regulator, tube valve,
into a 3-kg cylinder, followed by D.M.E. according
and hose. The purpose of testing rubber/polymer
to the desired variable weight, namely DME/LPG
on household stove accessories is to determine
0/100, 20/80, 50/50, 80/20, and 100/0 (see Table
the extracted material in DME/LPG and the
2). The variables for heating load are 1 kg of
amount of DME/LPG absorbed by the polymer
water, 2 kg of water, and 3 kg of water with three
rubber.
repetitions. Heat loading on the water is carried
out using several types of stoves with different
METHODS
stove designs, namely the Quantum for L.P.G.
stove, the Denpoo for L.P.G. stove, the Quantum
Heat Loading Testing on Several Types of
for LPG-DME stove, and the Quantum for D.M.E.
Stoves
stove (shown in Figure 4), hereafter referred to
Testing for the DME/LPG mixture was carried
as the A, B, C stove, and D.
out on a laboratory scale with a manual
DME/LPG mixing system in a 3-kg cylinder
shown in Figure 2 and Figure 3.
DME LPG
PI PI
E-ISSN 2541-1233 79
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
the mass reduction of fuel and water. Then, the a length of 1 m using N2 as the carrier gas. The
heating value is calculated in equations 1) - 3). column, injector, and detector temperatures were
set at 1400C with a heating rate of 50C / min.
m Cp
Qb = R ∫ dT (1)
BM R
Rubber/Polymer Materials Testing of
Qu = m(Hv − Hl ) (2)
Household Stoves Accessories in DME/LPG
Qair = Q b + Qu (3)
Mixture
Where,
Testing rubber/polymer samples from several
Qb = Sensible heat of water
parts of the stove and their accessories is by
Qu = Latent heat of water
immersing the sample in the DME / LPG mixture
Qwater = Required heat to boil water
Cp according to the S.N.I. standard shown in Table
= 8.712 + 1.25.10-3 T – 0.18.10-6T2 3.
R water
Hv = 2676 kJ/kg
Hl = 419 kJ/kg Table 3. Standards used for rubber/polymer
Meanwhile, the calorific values of fuel combustion testing [13]
are calculated based on the mass fraction of the Part of the Stove S.N.I. Standard
two mixtures with equation 4), and the efficiencies Tube valve S.N.I. 06-7213-2006
of the stove are calculated with equation 5). S.N.I. 7369:2008
Hose S.N.I. 06-7213-2006
Q.D.M.E./LPG = x1 NCV1 × x2 NCV2 (4) Regulator S.N.I. 7369:2008
Qtotal water
ηstove = . (5)
QDME/L.P.G
Some parts of the tube valve, such as plastic
Where, guide, control cap rubber, seal rubber, and rubber
x1, x2 = mole fraction of each compound (D.M.E., pad shown in Figure 5, were rubber/polymer
L.P.G.) samples tested.
NCV1, NCV2 = Net calorific value for each
compound (D.M.E., L.P.G.)
QDME/LPG = Energy of fuel combustion to boil the
water
E-ISSN 2541-1233 80
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
E-ISSN 2541-1233 81
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
E-ISSN 2541-1233 82
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
Figure 12. The composition of 20/80 DME/LPG Figure 14. The composition of 80/20 DME/LPG
over time intervals over time intervals
The same results were obtained by the 50/50 If the gas in the cylinder is released for a long
and 80/20 mixtures of DME/LPG shown in time, in the end, there will be only D.M.E. and
Figures 13 and 14, respectively. At the 11th hour butane remaining. This condition is closely
of sampling time, the ethane composition related to safety factors that users need more
becomes zero in all DME/LPG mixtures. The attention to by replacing the rubber/polymer seals
composition of the D.M.E. decreased slightly on on the stove and its accessories regularly.
both the 50/50 and 80/20 DME/LPG blends. The
propane concentration decreases significantly Rubber/Polymer Materials Testing of
around 28.5% in the gas phase and 42.1% in the Household Stoves Accessories in DME/LPG
liquid phase. In contrast to the butane, the Mixture
concentration increased by an average of 78.6%
in the gas phase and 38.4% in the liquid phase. The immersion test for the stove material
and its accessories is in accordance with the
requirements for rubber/polymer-based on S.N.I.
[13], which are as follows:
a. Materials on the "Regulator"
▫ The volume shrinks <1% and expands
<25%
▫ Loss of weight <10% after 24 hours of air
conditioning
b. Material on "Tube Valves"
▫ Change in weight and volume <20%
▫ Change in weight and volume <10% after
24 hours of standing in the air
c. Materials on the "Hose"
▫ Absorbed liquid <15%
▫ Extracted <15% after 24 hours in the air
E-ISSN 2541-1233 83
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
based on S.N.I. requirements with a percentage be seen in Table 7. Based on these data, all hose
change in volume of 5.40% and a weight loss of materials were damaged after immersion. Based
2.6%. Meanwhile, other materials such as V on the test indicates that the material is made of
membrane rubbers and hoses (W, X, Y, Z) do not P.V.C. [16], [17], [18], [19]. The greater the
meet the requirements. The failure distribution of D.M.E. composition in the mixture, the greater the
regulators, valve tubes, and hoses samples from failure rate of the material is.
domestic in the various DME/LPG mixtures can
Testing on the Quantum membrane rubber stove accessories in the domestic market are
regulator in n-Heptane showed that the sample safe to use for the DME / LPG mixtures up to
part was not damaged. The testing of regulator 30/70.
material with L.P.G. and D.M.E. mixture as a
solvent directly turned out to be more severe than CONCLUSION
testing with S.N.I. standard solvents. Tests show
The most efficient and economical production
that the domestic regulator material and hoses
process of D.M.E. is fed from natural gas
are better than (V, W, X, Y, Z) products on the
because the H/C ratio of D.M.E. is 3, and the H/C
use of 30% D.M.E. mixture. Thus, it can be
ratio of natural gas is 4. The highest efficiency of
concluded that the existing products of L.P.G.
the stove with blending DME/LPG was obtained
E-ISSN 2541-1233 84
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
by stove C (LPG-DME stove) with the blending [4] Makarand R G, “The Direct Dimethyl Ether
DME/LPG ratio of 50/50 achieved 71.29%. This (D.M.E.) Synthesis Process from Syngas:
result shows the stove design has an enormous Current Status and Future Prospects I.
effect on efficiency. The increasing D.M.E. ratio Process Feasibility and Chemical Synergy in
in the blending fuel can raise fuel consumption. LPDMEtm Process”, Progress Petrochem Sci
The material testing shows that the use of a .2 (4), Pages 547-554, 2018 August 16, DOI:
10.31031/PPS.2018.02.000542
DME/LPG mixture between 20/80 - 30/70 does
[5] Uddin, Mosleh & Simson, Amanda & Wright,
not require the replacement of the materials but
Mark, “Techno-economic and greenhouse
only slightly requires modification on the stove. gas emission analysis of dimethyl ether
The optimum usage of the DME/LPG mixture is a production via the bi-reforming pathway for
20/80 mixture. The use of a DME/LPG mixture transportation fuel”, Energy 211, 2020,
above 20/80 is no longer able to keep up with 119031.
both the efficiency and the calorific value. If the [6] Catizzone E, Bonura G, Migliori M, Frusteri
concentration of D.M.E. is added to the fuel F, Giordano G, “CO₂ Recycling to Dimethyl
mixture, it is necessary to replace the seal for Ether: State-of-the-Art and Perspectives”,
safety and security reasons because of the Molecules, 2017 Dec 24;23(1):31.
rubbery nature of the D.M.E. [7] Hankin A., N. Shah, “Process exploration
and assessment for the production of
methanol and dimethyl ether from carbon
AUTHOR INFORMATION dioxide and water”, Sustainable Energy
Fuels, 2017, 1, 1541 –1556, DOI:
Corresponding Authors 10.1039/c7se00206h
E-mail: [email protected]. [8] Leonzio, G., “State of art and perspectives
Phone: +62 8563676167 about the production of methanol, dimethyl
E-mail: [email protected]. ether and syngas by carbon dioxide
hydrogenation”, Journal of CO2 Utilization,
Author Contributions 27, 326–354. 2018,
First Author and Second Author have contributed doi:10.1016/j.jcou.2018.08.005.
equally to this work. [9] Japan D.M.E. Forum (J.D.F.), “D.M.E.
Handbook”, Ohmsha, Ltd., 2007, ISBN 978-
ACKNOWLEDGMENTS 4-9903839-0-9 C3050.
[10] I.A. Kurzina, S.I. Reshetnikov, N.I.
This research had been financially supported Karakchieva, L.N. Kurina, “Direct synthesis
by P.T. Pertamina. Technical equipment and of dimethyl ether from synthesis gas:
experimental activities were supported by the Experimental study and mathematical
P.T.S.E.I.K. team. All support is gratefully modeling”, Chemical Engineering Journal,
acknowledged. Also, the assistance of durability Volume 329, 2017, Pages 135-141, ISSN
material testing provided by B.T.P. (Centre of 1385-8947,
Polymer Technology) was greatly appreciated. https://doi.org/10.1016/j.cej.2017.04.132.
[11] C.P.C., “International Liquefied Gas
Propellant Handbook”.
REFERENCES [12] Singh A. P., R. A. Agarwal, A. K. Agarwal, A.
Dhar, M. K.Shukla, “Prospects of Alternative
[1] DEN, “Outlook Energi Indonesia 2019”, Transportation Fuels”, Springer Nature
2019, ISSN 2527 3000. Singapore Pte Ltd., 2018,
[2] BPPT, “Outlook Energi Indonesia 2019”, https://doi.org/10.1007/978-981-10-7518-6
Jakarta, BPPT, 2019, ISBN 978-602-1328- [13] Badan Standarisasi Nasional, “SNI
10-1. 8660:2018 Kompor gas LPG dan LNG/NG
[3] Ali Bakhtyari, Mohammad R. Rahimpour, Tekanan Rendah untuk Rumah Tangga”,
“Chapter 10 - Methanol to Dimethyl Ether”, Badan Standardisasi Nasional, Jakarta.
Editor(s): Angelo Basile, Francesco Dalena, 2018.
“Methanol”, Elsevier, 2018, Pages 281-311, [14] D. Mandaris, P. Bakti, H. Tjahjono,
ISBN 9780444639035, “Karakteristik Kompor Gas Berbahan Bakar
https://doi.org/10.1016/B978-0-444-63903- DME (Dimethyl Ether) Berbasis SNI
5.00010-8.
E-ISSN 2541-1233 85
M.I.P.I. Vol.15, No 2, August 2021 - (77-86)
7368:2011”, Jurnal Standardisasi 16(1):7, [17] Kass, Michael D., and Charles Daw.
March 2014, DOI: 10.31153/js.v16i1.79. "Compatibility of Dimethyl Ether (D.M.E.)
[15] Anggarani, Riesta & Dhiputra, Made & Setyo and Diesel Blends with Fuel System
Wibowo, Cahyo & Rulianto, Dimitri, Polymers: A Hansen Solubility Analysis
“Technology Development on The Use of Approach." S.A.E. International Journal of
Dimethyl Ether as Fuel: Review”, 40, 2017, Fuels and Lubricants, vol. 9, no. 1, 2016, pp.
10.29017/SCOG.51.1.41-51. 71–79.
[16] Tuti Indah Sari, Asep Handaya Saputra, JSTOR,www.jstor.org/stable/26273452.
Dadi R. Maspanger and Setijo Bismo, Accessed 18 Aug. 2021.
“Modification of Natural Rubber as a [18] Wu, N., Zhang, W. & Huang, Z, “Impact of
Resistant Material to Dimethyl Ether”, dimethyl ether on engine seal materials”,
Journal of Applied Sciences, 17: 53-60, Front. Energy Power Eng. China 2, 279–
2017. 284, 2008, https://doi.org/10.1007/s11708-
008-0042-1
[19] https://www.marcorubber.com/o-ring-
chemical-compatibility-chart.htm (Accessed
on May 2019).
E-ISSN 2541-1233 86