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TN60A MANUAL
TN70A
TN75A
Section 21 -- Transmissions
87047547 4/04
TN60A, TN70A, TN75A
REPAIR MANUAL
CONTENTS
SECTION 00 -- GENERAL
SECTION 10 -- ENGINE
SECTION 18 -- CLUTCH
SECTION 21 -- TRANSMISSIONS
SECTION 23 -- FWD TRANSFER BOX
SECTION 25 -- FRONT AXLE MECHANICAL FWD
SECTION 27 -- REAR MECHANICAL TRANSMISSION
SECTION 31 -- MECHANICAL POWER TAKE-OFF
SECTION 33 -- BRAKING SYSTEM
The sections used through out all New Holland product Repair manuals
may not be used for each product. Each Repair manual will be made up of
one or several books. Each book will be labeled as to which sections are
in the overall Repair manual and which sections are in each book.
The sections listed above are the sections utilized for the TNA Series
Tractors.
SECTION 21 -- TRANSMISSIONS
CONTENTS
Torque settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cross-sectional views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
21 118 10 Rear Transmission/Gearbox, Removal--Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
21 118 85 Rear Transmission/Gearbox, Disassembly--Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TORQUE SETTINGS
25612 C2 -- 84 to 93 Nm
(62 to 69 ft. lbs.)
C6 -- 51 to 72 Nm
(38 to 53 ft. lbs.)
1
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 5
TOOLS X 380001614 Tool for gearbox driving and driven
shafts adjustment.
24663
2
Tool to be made for disassembly--assembly of the final drives, to be used with 50114.
(Stamp No. 50091 on the tool -- Measurement in mm [ins])
(1.57)
(11.81)
(9.84)
(7.87)
(1.96)
(1.57)
(3.54)
(.787) (.787)
26258
Tool to be made for lateral gear removal--installation, use with a part of 50091.
(Mark tool No. 50114 -- Measurement in mm [ins])
4
Bracket to be made for gearbox overhaul on rotating stand
(Mark tool No. 50160 -- Measurement in mm [ins])
1. Rotating stand axis.
Make in Fe 42C material.
8 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
5
Bracket to be made for gearbox overhaul on rotating stand
(Mark tool No. 50157 -- Measurement in mm [ins])
150 (5.905)
20 15
(.787) (.590)
M12x1.25
7 (.275)
25618
Make in C 40 material.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 9
7
Longitudinal cross--sectional view of gearbox and gear range (12 + 12)
NOTE: On assembly apply sealing compound to the surfaces marked with an X as indicated on page 31.
10 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
1 2 3 4 5 6 7 8
X
X
25619 13 12 11 10 9
8
Longitudinal cross--sectional view of gearbox and gear range (16 + 16 Synchro-Command)
NOTE: On assembly apply sealing compound to the surfaces marked with an X as indicated on page 31.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 11
4
2
1 3
50043014
9
Longitudinal cross--sectional view of gearbox and gear range
(8 x 8 Non-Synchronized with Synchronized Mechanical Shuttle)
10
NOTE: On assembly apply sealing compound to the surfaces marked with an X as indicated on page 31.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 13
1 2 3
8
5
25621
25622
25623
11
1. Range gear control external rod spring. 5. Shuttle relay gear (reverse gear)
2. Range gear control external rod. 6. Detent ball and spring.
3. Shuttle control fork. 7. Lubricating oil external pipes.
4. Shuttle selector synchronizer. 8. Lubricating oil internal pipes.
NOTE: On assembly apply sealing compound to the surfaces marked with an X as indicated on page 31.
14 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
The gearbox and range gears are controlled by two The gearbox and range gears are controlled by two
independent levers located on the right--hand side of independent levers located on the right hand side of
the operator. the operator.
The shuttle is a mechanical device, providing: 12 for- The shuttle is a mechanical device providing 8 for-
ward and 12 reverse (12 x 12) or 16 forward and 16 ward and 8 reverse gears (8 x 8). It is controlled by a
reverse gears (16 x 16 version). It is controlled by a lever located on the platform to the left of the operator.
lever located on the platform to the left of the operator. The shuttle is composed of a group of three spur gear-
s: shuttle driving gear, shuttle driven gear, and inter-
The shuttle is composed of a group of three spur
mediate gear. Engagement is by means of a synchro-
gears: shuttle driving gear, shuttle driven gear and in-
nizer located in the gear unit.
termediate gear. Engagement is by means of a syn-
chronizer located in the gear unit. The shuttle is installed inside the clutch casing, be-
tween the clutch and the gearbox.
The shuttle is installed inside the clutch casing be-
tween the clutch and the gearbox. Lubrication is by Lubrication is by means of the oil in the rear transmis-
means of the oil in the rear transmission. sion/gearbox.
Difficulty in engaging the gearbox. 1. Levers and relay rods incor- Adjust correctly.
rectly adjusted.
Op. 21 118 10
REAR TRANSMISSION--GEARBOX
Removal--Installation
DANGER
Lift and handle all heavy parts using suitable lifting
equipment.
Make sure that the units or parts are supported by
means of suitable slings and hooks. Make sure that
no--one is standing in the vicinity of the load to be
lifted.
Proceed as follows:
8. Using a hoist and sling (1) raise the rear part of the
tractor, then position a fixed support stand under 27837
the towing hook. Remove the right--hand and left
hand wheels. 12
9. Unscrew the plug (1) and drain the oil from the
rear transmission casing into a suitable container.
25628
13
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 17
10. Unscrew the stabilizer strut bracket retaining
bolts (1).
27840
14
11. Attach tool 50091 (1) and adapter 50114 (2) to the
lateral gear unit body.
27841
15
12. Position a hydraulic jack (1) under the gear unit,
unscrew the retaining bolts and, using the jack
(2), remove the right--hand gear unit (2) and the
spacer.
13. Detach and remove the vertical rods, complete
with the lower arms.
27842
16
14. Remove the pick--up bar. Connect the pick--up
hitch hook (1), and, using a chain (2), with the
2 1
hoist, loosen the retaining bolts and detach the
hook.
25627
17
18 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
25449
18
16. Unscrew the retaining bolts and extract the Lift--
O--Matic control lever linkage (1).
1
25450
19
17. Unscrew the hydraulic power lift cover (1)retain-
ing bolts. Disconnect the power take--off speed
sensor connections, if necessary.
1
25451
20
18. Attach lifting hook 380000227 (1) to the hydraulic
power lift (2) and use the hoist to raise and re-
1 2
move the hydraulic lift assembly.
25452
21
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 19
19. Unscrew and remove the filter pipes (1) and the
transmission--gearbox casing pipes.
27795
22
20. Unscrew the clamp (1) and detach the sleeve on
the oil intake pipes Unscrew the union (2) and re-
move the lift oil feed pipes. Detach and remove
the two transmission gearbox casing pipes.
27796
23
21. Disconnect the brake control pipes (1) from the
brake block and the rear transmission casing and
remove.
22. Unscrew the union and the retaining bolt, then re-
move the pipes (2).
24
23. Disconnect the oil cooler pipes (1).
NOTE: Only tractors with Power Shuttle 1
transmissions, and Mechanical transmissions with
larger rated 16.9 gpm lift pumps consist of an oil
cooler.
25640
25
20 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
25642
26
25. Position a fixed stand (1) under the engine.
1
27943
27
26. Screw on the four hooks (1) and, using a chain,
connect them to a hoist. Unscrew the retaining 1
bolts that secure the clutch casing to the engine
and detach the engine from the transmission.
27944
28
27. Position the rear transmission--clutch unit on a
workbench. Unscrew the retaining bolts and re-
1
move the services control valve (1).
25654
29
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 21
28. Extract the pin (3). Detach the external lever (1).
Unscrew the retaining bolts and remove the sup- 1 2
port (2), complete with control lever.
3
25655
30
29. Remove: the parking brake control lever (5), the
drive gear control oil union (4) and the electric 3
1
sensors (1, 2 and 3).
5
25656
31
30. Position two nylon slings (1) under the clutch cas-
ing (2) and attach to the hoist. Unscrew the retain-
1 2
ing bolts that secure the clutch casing to the trans-
mission casing and remove.
31. To install the rear transmission--gearbox case,
proceed as follows.
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
33
22 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
Op. 21 118 85
REAR GEARBOX TRANSMISSION
Disassembly -- Assembly
WARNING
Handle all parts carefully. Do not put your hands or fin-
gers between parts. Wear suitable safety clothing --
safety goggles, gloves and shoes.
Proceed as follows.
25718
35
6. Extract the parking brake control lever(2) and re-
cover the sleeve--cam (1).
25721
36
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 23
7. Loosen the retaining bolt and remove the cover
(1).
25734
37
8. Remove the circlip (2) and recover the unit (1)
composed of the brake disk and the relative fric-
tion sectors.
25735
38
9. Install tool 380001615 (1) on the driving shaft and
lock in position, insert tool 380001616 (2) on the
gearbox driven shaft and tighten.
25736
39
10. Remove the circlip from the front side of the cas-
ing and, using an extracting tool, extract the final
drive driven shaft and recover the driven gears
(1).
25737
40
24 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
25738
41
12. Remove the circlip (1) and the union (2), complete
with the lubrication pressure adjustment valve.
25739
42
13. Unscrew the lubrication union (1) from the left--
hand side of the casing.
25740
43
14. Remove the union (2) and the lubrication sleeve
(1).
25741
44
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 25
15. Enlarge the circlip (1) that secures the gearbox
driving shaft.
25742
45
16. From the drive gear case, enlarge the circlip (1)
that secures the gearbox driven shaft.
25744
46
17. Unscrew the gearbox retaining bolts (1) and re-
move, using a hoist.
25743
47
18. Fit tool 380001614 (2) in a vice and remove the
mobile part (1) of the tool.
25774
48
26 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
19. Fit the gearbox unit to the tool 380001614 (1) and
re--fit the mobile part (2) of the tool.
25775
49
20. Remove the pins (1) to free the gearbox control
forks (on one side).
25776
50
21. Extract the pins (1) on the other side of the gear-
box and remove: the upper part (1) of tool
380001614, tool 380001615 (2) from the driving
shaft and the retaining tool 380001616 from the
driven shaft.
25777
51
22. Remove the driving (1) and driven (2) shafts.
25778
52
SECTION 21 -- TRANSMISSIONS -- CHAPTER 1 27
23. From the opposite side, remove the rod stop ring
(2), extract and recover the shuttle control fork
(1).
25779
53
24. Extract the circlip (1) and recover the synchroniz-
er (2).
25780
54
25. Unscrew the retaining bolt (2) and recover the pin
(3), relay gear (1) and relative bearings and thrust
washers.
25781
55
26. Enlarge the circlip (3) that secures the driven gear
(1) to the gearbox support (2) and remove the
gear (1).
25782
56
28 SECTION 21 -- TRANSMISSIONS -- CHAPTER 1
WARNING
Always use appropriate tools to align hardware holes. 25783
NEVER USE YOUR FINGERS OR HANDS.
57
-- Before installing boxes, supports and covers,
thoroughly clean and degrease the mating sur-
faces and apply a strip of sealing compound of
about 2 mm (0.0787 in.) diameter as shown in the
diagram on page 31.
TRANSMISSION--GEARBOX CASING
Gearbox driving and driven shafts clearance
adjustment.
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
Proceed as follows.
27152
63
Op. 21 130 10
GEARBOX CONTROL LEVER
Removal -- Installation
WARNING
Handle all parts carefully. Do not put your hands or
fingers between parts. Wear suitable safety clothing
-- safety goggles, gloves and shoes.
Proceed as follows.
1. Unscrew the four retaining bolts and the guard
retaining flange.
2. Raise the guard (2), remove the gearbox control
lever retaining bolt and the gearbox control lever
(1).
3. To install the gearbox control lever, proceed as
follows.
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
Op. 21 130 11
RANGE GEAR CONTROL LEVER
Removal -- Installation
WARNING
Handle all parts carefully. Do not put your hands or
fingers between parts. Wear suitable safety clothing
-- safety goggles, gloves and shoes.
Proceed as follows.
1. Unscrew the four retaining bolts and the guard
retaining flange.
2. Raise the guard (2), remove the range control
lever retaining bolt and the range control lever (1).
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
SECTION 21 -- TRANSMISSIONS
CONTENTS
27951A
(4 to 6 ft. lbs.)
C4 --5.4 to 8.1 Nm
C3 --47 to 54 Nm
C4 --5.4 to 8.1 Nm
(35 to 40 ft. lbs.)
(4 to 6 ft. lbs.)
25792
1
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 5
TOOLS 380001621 Driving shaft rod for lifting unit.
380001616 Driven shaft retaining tool.
Warning -- The operations described in this Section
can only be carried out with ESSENTIAL tools indi- 380001610 Adjuster handle (with 380001620
cated by an (X). and 380001609).
To work safely and efficiently and obtain the best re- 380001620 Power take--off drive shaft seal
sults, it is also necessary to use the recommended splining tool (with 380001610).
specific tools listed below and certain other tools,
which are to be made according to the drawings in- 380001609 Power take--off drive shaft roller
cluded in this manual. bearings splining tool (with
380001610).
X 380001617 Pliers for gearbox shafts circlips.
List of specific tools required for the various oper-
ations described in this Section. 380001618 Driving shaft assembly guide.
380001619 Driven shaft fitting guide.
380000227 Clutch casing lift hook.
X 380000171 Adaptor (with 380000291).
380000301 Rotating stand for overhaul oper-
ations. X 380000291 Tool for hydraulic clutch piston
springs (with 380000171).
X 380001614 Tool for gearbox driving and driven
shafts adjustment. 380000240 Hydraulic pressure testing kit.
24663
Tool to be made for disassembly--assembly of the final drives, to be used with 50114.
(Stamp No. 50091 on the tool -- Measurement in mm [ins])
(1.57)
(11.81)
(9.84)
(7.87)
(1.96)
(1.57)
(3.54)
(.787) (.787)
26258
Tool to be made for lateral gear removal--installation, use with a part of 50091.
(Mark tool No. 50114 -- Measurement in mm [ins])
4
Bracket to be made for gearbox overhaul on rotating stand.
(Mark part with no. 50157 -- Measurement in mm [ins]).
Make in Aq 42 material.
8 SECTION 21 -- TRANSMISSIONS -- CHAPTER 2
150 (5.905)
20 15
(.787) (.590)
M12x1.25
7 (.275)
25618
6
Guide pin for installing the gearbox in the casing.
(Mark part with no. 50158 -- Measurement in mm [ins])
Make in C 40 material.
10 SECTION 21 -- TRANSMISSIONS -- CHAPTER 2
7
Longitudinal cross--sectional view of Power Shuttle gearbox (16 + 16 version)
7 6 5
5
4
MDE0067A
1. Reverse clutch control solenoid valve. 4. Reverse gears clutch working pressure control plug.
2. Forward clutch control solenoid valve. 5. Forward gears clutch working pressure control plug.
3. Dump solenoid valve.
Unscrew plug (4) or (5) on the clutch to be tested and If the pressure is incorrect adjust the shims (3, fig. 10),
connect a pressure gauge from kit 380000240 to the to increase if the pressure is low and decrease if too
relative hole. high.
Start the engine and check the pressure (see page 3).
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 13
1 2 3
27804A
6 5
10
Gears
4--speed gearbox with constant--mesh helical gears
controlled by two synchronizers.
The range gear has cascade--type constant--mesh
spur gears.
The range gear provides 4 gear ranges (16 + 16 ver-
sion).
The gearbox and the range gears are controlled by
two independent levers located on the right--hand
side of the operator.
See Chapter 1.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 15
Op. 21 118 85
TRANSMISSION--GEARBOX
Disassembly -- Assembly
WARNING
Handle all parts carefully. Do not put your hands or fin-
gers between parts. Wear suitable safety clothing --
safety goggles, gloves and shoes.
Proceed as follows:
1. Carry out operation 21 118 10 rear transmission--
gearbox casing removal (see Chapter 1).
2. Unscrew the retaining bolts and recover the ser-
vices control valve (1).
1
25654
12
3. Unscrew the retaining bolts and detach the Power
Shuttle (1) control valve.
27087
13
16 SECTION 21 -- TRANSMISSIONS -- CHAPTER 2
5. Unscrew the retaining bolts (1) on the clutch con-
trol pipes (2).
27088
14
6. Remove the clutch control pipes (1).
27089
15
7. Unscrew the unions (1 and 2) on the clutch control
pipes and recover the internal unions.
27090
16
8. Loosen the shuttle control pin (1).
27091
17
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 17
Op. 21 134 46
POWER SHUTTLE CONTROL VALVE
Disassembly -- Assembly
WARNING
Handle all parts with extreme care. Do not put your
hands or fingers between parts. Wear suitable safety
clothing -- safety goggles, gloves and shoes.
1. Extract the pin (1) that retains the creeper unit 27109
27110
19
3. Unscrew the nut (1) and extract the solenoid
valve (2).
27111
20
18 SECTION 21 -- TRANSMISSIONS -- CHAPTER 2
4. Unscrew the solenoid valve pin (1).
5. Repeat operations 3 and 4 with solenoid valve
(2).
27112
21
6. Unscrew the nut (2) and extract the solenoid
valve (1).
27113
22
7. Unscrew the solenoid valve pin (1).
8. Repeat operations 6 and 7 with solenoid valves
(2 and 3).
27114
23
9. Remove the circlip (1).
27115
24
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 19
10. Remove the plug (1) and recover the shuttle con-
trol pin (2).
27116
25
11. Remove the switch (1).
12. To install the Power Shuttle control valve, pro-
ceed as follows.
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
WARNING
Handle all parts carefully. Do not put your hands or fin-
gers between parts. Wear suitable safety clothing --
safety goggles, gloves and shoes.
27
28
4. Unscrew the solenoid valve pin (1).
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
30
31
4. Unscrew the solenoid valve pin (1).
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
Proceed as follows.
33
27093
34
5. Unscrew the rear bearing support retaining bolts
(1).
27094
35
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 23
6. Unscrew the front bearing support retaining bolts
(1), from the support (2).
27095
36
7. Insert tool 3800001621 (1) on the clutch unit (2),
secure in position and remove, using a hoist.
27096
37
8. Position the clutch unit (1) on a workbench, re-
move tool 3800001621 (2) and separate the unit
into two parts.
27097
38
9. Unscrew the retaining bolts and remove the
sleeve (1) for the power take--off clutch engage-
ment sleeve.
27098
39
24 SECTION 21 -- TRANSMISSIONS -- CHAPTER 2
10. Remove the circlip (1) and remove the front bear-
ing support (2).
27100
40
11. Remove the circlip (1) and remove the shaft (2).
27101
41
12. Remove the circlip (1) that secures the clutch disk
assembly.
27102
42
13. Extract the gear (1) and recover the clutch disk
assembly (2) and the relative springs (3).
27103
43
SECTION 21 -- TRANSMISSIONS -- CHAPTER 2 25
14. Using an extractor (1) and tool 380000291 (2)
compress the Belleville washer (3), remove the
sto ring (4), washer and piston.
27104
44
15. Remove the ring (1) and extract the clutch body
(2).
27105
45
16. Remove the front bearing support (1).
271106
46
17. Remove the circlip (1) and remove the bearing
(2).
18. To install the clutch casing, proceed as follows.
WARNING
Always use appropriate tools to align hardware holes.
NEVER USE YOUR FINGERS OR HANDS.
-- Install the front bearing support. -- Insert the clutch unit in the casing.
-- Assemble the front bearing support and circlip. -- Detach the casing from the rotating stand.
-- Install the sleeve for the power take--off clutch en- -- Carry out operation 21 118 12 rear transmission--
gagement sleeve. gearbox casing installation (see Chapter 1).
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 1
SECTION 21 -- TRANSMISSIONS
CONTENT
1st phase 2nd phase 3rd phase 4th phase 5th phase 6th phase
code
second digit
transmission 2s first digit 2 1s 3s
1
warning
fault code composition
p
21
4 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
DESCRIPTION OF SYSTEMS
(ECM and CDU)
The TNA series tractors have various
electro-hydraulic components for controlling various
systems. One of these systems includes the Power
Shuttle transmission. Each of these systems has an
Electronic Control Module (ECM) for commanding, B
operating, and troubleshooting certain input and
A
output sensors. Because of this, an operating
software program is required to monitor and control
the system. A diagnostic software program is used to
indicate when and where a system fault occurs. The C
software program is in a tool called the
Calibhration/Diagnostic Unit (CDU, tool 380000282). 2
The CDU has three operating buttons. The “H Menu”
button (A) is used to scroll through different menus
and for initial access to the calibration and diagnostic
systems. The “up arrow” (B) and “down arrow” (C) are
used to scroll through list in each menu, start
calibrations, and saving/erasing.
The ECM has two modes of “Auto Self-Diagnostic”
functions to detect abnormal operating conditions in
the ECM itself or in any circuits the ECM controls or
monitors. The ECM will detect failures or abnormal
conditions and once detected will switch to error logic
and failure management logic circuitry in the ECM.
The first mode is when the key switch (1) is turned
from the “OFF” (A) position to the “RUN” position (B)
when starting the tractor. This self-diagnosis could
continue up to 30 seconds if abnormal conditions are
detected.
The second mode is real-time self-diagnosis while
the tractor is running, “RUN” posistion (B).
3
If the ECM detects a system error or abnormal
condition in either mode, the ECM error logic will
signal an error code, causing the alarm lamp (1) on
the instrument panel to flash a code. The failure
management logic will signal error codes according
to priority.
1
20043041
4
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 5
AUTOMATIC SELF-DIAGNOSIS (ECM)
6
The ECM also performs real-time self diagnosis of
system components while the tractor is running,
“RUN” position (B). The ECM will perform this at
regular intervals to check for possible system failures
or abnormal conditions.
If the ECM detects a system error or abnormal
condition while the tractor is running, the ECM error
logic will signal an error code, causing the alarm lamp
on the instrument panel to flash a code, alerting the
operator that there is a problem. The failure
management logic will signal error codes according
to their priority. 1
If an error with lower priority occurs while an error of 20043041
higher priority is already being signaled, the lower
7
priority error will be stored until the error of higher
priority has been removed.
If an error of higher priority occurs while an error of
lower priority is being signaled, the higher priority
error will be displayed after the lower priority error
sequence has been displayed.
6 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
ECM -- FIRST START--UP
(Self Configuration)
1
20043041
9
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 7
1
20043041
12
The tractor will not move until either the FNR lever (1)
or the clutch pedal is cycled.
This condition can be caused by either operator fault F
(not seated, gear/range levers not properly engaged, R
incorrect starting sequence) or system fault (seat
switch faulty, gear/range lever position switches 1
mis-adjusted/faulty, and alternator W+ wire).
NOTE: See electrical Section of this manual for
proper operation of operator’s presence circuit for
seat switch.
13
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 9
DIAGNOSIS DURING OPERATION 2 -- Priority Numerical value.
Diagnosis during operation is in real time and checks 3 -- Detection Group of conditions creating
for the eventual presence of anomalous conditions at the fault.
regular intervals, whilst the functional software is 4 -- Effects The eventual effect of the fault
working. on the system.
The diagnosis should check all conditions shown 5 -- Correction The condition that corrects the
under the DIAGNOSIS MINIMUM CONDITIONS fault, if possible, and the
headings. functional change of the
system after this correction.
FAULT DETECTION AND ANOMALOUS 6 -- Not displayed during calibration.
CONDITIONS MANAGEMENT LOGIC 7 -- Not displayed in Cab Test mode: this mode is
The start--up and functional code also includes the accessed by sending a series of “commands” to the
faults detection and anomalous conditions ECM, through the serial connection.
management logic.
The TROUBLESHOOTING FAULT CODES heading
This logic processes the faults information provided contains the definitions of the system errors,
by the diagnostics (start--up diagnosis and diagnosis subdivided into the aforementioned fields.
during operation) and functional bodies, indicating
the condition of the system, in order to detect “system
faults” and “anomalous conditions”.
MULTIPLE ANOMALOUS CONDITIONS --
The faults detection and anomalous conditions PRIORITY
management logic also diagnoses ECM and external
circuit anomalies, where the hardware can not be In the event of multiple anomalous conditions, as
diagnosed directly; i.e. it checks the coherence of the explained in the following heading, the display logic
functional bodies and their configuration. uses the “Priority” field to establish the code to
Each time the faults logic detects a “system error” or display. Unless otherwise specified, the resulting
an “anomalous condition”, the fault code will be multiple anomalous condition effect/condition is
displayed, it creates a fault which is processed by the provided by superimposing each individual
faults buffer logic in the non--volatile memory, the effect/correction; in the event of incompatibility
faults display logic and the anomalous conditions between the different corrections, the correction
management logic. linked with the highest priority fault is used.
The anomalous conditions management logic
considers the effect of the faults that effect tractor
operation. FAULT DISPLAY LOGIC
The logic also manages the correction procedure for
a fault condition. Introduction
Each fault is described using the following fields:
As soon as a problem is detected, it must be
1 -- Fault code Numerical value. displayed by the indicator lamp (1, fig. 12).
10 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
CALIBRATION AND DIAGNOSTICS UNIT 8V SENSORS SUPPLY.
(CDU) a) short to +12.
The Calibration and Diagnostics Unit (CDU) indicates b) short to ground or open circuit.
fault conditions relative to the HH menu, e.g.: c) nominal range deviation.
calibration Uxx codes.
12VF KEY SUPPLY.
Other fault conditions, unless masked by the “cab
12VD CLUTCH DRIVERS SUPPLY.
tester mode” or “calibration mode”, are flashed on the
illuminated signal lamp (1, fig. 12). a) short to ground or open circuit.
b) nominal range deviation.
DIAGNOSIS MINIMUM CONDITIONS
INPUT DIAGNOSTICS
ECM and relative circuits fault.
The unit must be provided with a watchdog for ECM Anomalous condition description and reset
anomalous conditions). For each of the following inputs, apart from when
The length of the software cycle should be 10 ms, there is an ECM fault, the following anomalous
whereas the watchdog pause should be 16.5 ms conditions must be diagnosed (independently of the
(longer pauses are not recommended). ECM status).
This check must be carried out at least every 10 ms
Reaction to fault. (longer pauses are not recommended).
At start--up, and in the event of microprocessor AN1 Clutch pedal potentiometer.
anomalous conditions, none of the solenoid valves AN2 Forward gear lever switch.
are enabled. AN8 Not used.
AN9 Not used.
Follow--up reaction.
AN10 Not used.
In the event of an anomalous condition, the watchdog AN11 Not used.
and reset circuit must guarantee that the ECM does
not excite the solenoid valves. AN12 Not used.
-- short to 5V or 12V.
POWER SUPPLY DIAGNOSTICS -- short to ground or circuit open.
For each ulterior current supply, apart from when AN3 Not used.
there is an ECM fault, the following anomalous AN5 Not used.
conditions must be diagnosed, independently of the AN6 Not used.
ECM status).
AN4 Oil temperature sensor.
This check must be carried out at least every 10 ms
(longer pauses are not recommended). -- short to ground.
-- short to 5V or 12V or circuit open.
Anomalous condition description and reset AN7 Fuse 20.
5V SENSORS SUPPLY. -- short to ground or circuit open.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 11
POWER SHUTTLE FAULT CODE PRIORITY
CODES FAULT PRIORITY CORRECTION EFFECT
11 CPDL_POT_LO_DISABLING_ERR 14 SL Dis
11 CPDL_POT_LO_ERR 75′ Fixed Lim
12 CPDL_POT_HI_DISABLING_ERR 15 SL Dis
12 CPDL_POT_HI_ERR 74′ Fixed Lim
13 UD_SW_ON_ERR 67 Auto None
14 C1_SW_HI_DIS_ERR 22 CP/SL Dis
14 C1_SW_HI_ERR 83′ Fixed Mod
15 C1_SW_LO_DIS_ERR 23 CP/SL Dis
15 C1_SW_LO_ERR 84′ Fixed Mod
16 G1_SW_HI_DIS_ERR 24 CP/SL Dis
16 G1_SW_HI_ERR 85′ Fixed Mod
17 G1_SW_LO_DIS_ERR 25 CP/SL Dis
17 G1_SW_LO_ERR 86′ Fixed Mod
18 CREEPER_ENG_SW_HI_ERR 47 Fixed Mod
19 CREEPER_ENG_SW_LO_ERR 48 Fixed Mod
21 CH_HARN_ERR 1 Fixed Crit.Dis
22 SOL_A_SHORT_DIS_ERR 39 CP/SL Dis
22 SOL_A_SHORT_ERR 97′ Fixed Lim
23 SOL_B_SHORT_DIS_ERR 37 CP/SL Dis
23 SOL_B_SHORT_ERR 95′ Fixed Lim
24 CL_UNCAL_ERR 100 Fixed Mod
26 ERPM_HI_ERR 65 Fixed Mod
27 ERPM_LO_ERR 66 Fixed Mod
28 B_CL_UNCAL_ERR 101 Fixed Mod
29 A_CL_UNCAL_ERR 102 Fixed Mod
31 SOL_SHTL_SHORT_DIS_ERR 31 CP/SL Dis
31 SOL_SHTL_SHORT_ERR 90′ Fixed Lim
32 SOL_HL_SHORT_DIS_ERR 33 CP/SL Dis
32 SOL_HL_SHORT_ERR 92′ Fixed Lim
33 SOL_DUMP_SHORT_DIS_ERR 35 CP/SL Dis
33 SOL_DUMP_SHORT_ERR 98′ Fixed Lim
35 SOL_DUMP_SHORT_12V_ERR 8 Fixed Crit.Dis
36 SOL_DUMP_OPEN_OR_GND_DIS_ERR 34 CP/SL Dis
36 SOL_DUMP_OPEN_OR_GND_ERR 99′ Fixed Lim
37 CL_SW_OC_ERR 13 CP/SL Dis
12 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
CODES FAULT PRIORITY CORRECTION EFFECT
38 SOL_B_SHORT_12V_ERR 9 Fixed Crit.Dis
39 SOL_B_OPEN_OR_GND_DIS_ERR 36 CP/SL Dis
39 SOL_B_OPEN_OR_GND_ERR 94′ Fixed Lim
41 SOL_A_OPEN_OR_GND_DIS_ERR 38 CP/SL Dis
41 SOL_A_OPEN_OR_GND_ERR 96′ Fixed Lim
42 SOL_A_SHORT_12V_ERR 11 Fixed Crit.Dis
43 SHTL_SYNCRO_SW_HI_DIS_ERR 18 CP/SL Dis
43 SHTL_SYNCRO_SW_HI_ERR 81′ Fixed Lim
44 SHTL_SYNCRO_SW_LO_DIS_ERR 21 CP/SL Dis
44 SHTL_SYNCRO_SW_LO_ERR 82′ Fixed Lim
46 FUSE_20_ERR 51 Auto Lim
47 CL_SW_HI_ERR 55 Fixed Mod
48 CL_SW_LO_ERR 56 Fixed None
49 WHLSPD_SNR_HI_ERR 63 Fixed Mod
51 TEMP_SNDR_OC_ERR 53 Auto Mod
52 TEMP_SNDR_SC_ERR 54 Auto Mod
53 V5_VREF_FAILED_HIGH 6 Fixed Crit.Dis
54 V5_VREF_FAILED_LOW 7 Fixed Crit.Dis
55 FORWARD_SW_HI_ERR 57 Auto None
56 FORWARD_SW_LO_ERR 58 Auto None
57 REVERSE_SW_HI_ERR 61 Auto None
58 REVERSE_SW_LO_ERR 62 Auto None
59 FNR_SW_DISAGREE_ERR 43 Auto Dis
61 HI_LO_SYNCRO_SW_HI_DIS_ERR 16 CP/SL Dis
61 HI_LO_SYNCRO_SW_HI_ERR 76′ Fixed Lim
62 HI_LO_SYNCRO_SW_LO_DIS_ERR 17 CP/SL Dis
62 HI_LO_SYNCRO_SW_LO_ERR 77′ Fixed Lim
63 SYNCRO_HL_ENG_ERR 40 SL/HI Dis
64 SYNCRO_SHTL_ENG_ERR 41 SL Dis
65 SOL_HL_OPEN_OR_GND_DIS_ERR 32 CP/SL Dis
65 SOL_HL_OPEN_OR_GND_ERR 91′ Fixed Lim
66 SOL_SHTL_OPEN_OR_GND_DIS_ERR 28 CP/SL Dis
66 SOL_SHTL_OPEN_OR_GND_ERR 89′ Fixed Lim
67 SOL_HL_SHORT_12V_DIS_ERR 27 CP/SL Dis
67 SOL_HL_SHORT_12V_ERR 87′ Fixed Lim
68 SOL_SHTL_SHORT_12V_DIS_ERR 26 CP/SL Dis
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 13
CODES FAULT PRIORITY CORRECTION EFFECT
68 SOL_SHTL_SHORT_12V_ERR 88′ Fixed Lim
69 WHLSPD_SNRLO_ERR 64 Fixed Mod
71 SYNC_START_UP_INIT_ERROR 93 Auto Dis
72 SYNC_POPPED_OUT_ERR 42 CP/SL Dis
73 V_12VF_FAILED_HI 2 Fixed Crit.Dis
74 V_12VF_FAILED_LOW 3 Fixed Crit.Dis
76 NVM_RD_ERR 68 Fixed Mod
77 V8_VREF_FAILED_HIGH 4 Fixed Crit.Dis
78 V8_VREF_FAILED_LOW 5 Fixed Crit.Dis
81 PRESS_SW_OC_ERR 49 Fixed Mod
82 PRESS_SW_SC_ERR 50 Fixed Mod
SYMBOLS USED
CORRECTION column
Fixed the fault continues to be displayed (NO RESET).
Auto the fault is no longer displayed when the conditions that generated the fault are no longer present
(RESET).
SL the fault is no longer displayed by using the Shuttle (SL) and/or the clutch pedal (CP).
CP the fault is no longer displayed using the clutch pedal (CP).
Hi the fault is no longer displayed pressing the pushbutton (Hi).
Combinations of the aforementioned symbols are possible.
EFFECT column
Dis. Crit. the gears are critically disabled by this fault.
This fault can only be deleted by switching off the ECM.
Dis. the gears are disabled, the “correction” column explains how the gears
can be enabled.
LIM the fault condition limits tractor operation.
e.g.: there are faults that disable certain functions.
Mod. the fault condition effects tractor operation.
e.g.: there are faults that make the tractor move slowly or abruptly.
CODE column
Contains the numerical code to display.
PRIORITY column
The apostrophe indicates that the CODE has already been used by a previously listed fault condition.
14 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
CALIBRATION AND DIAGNOSTIC UNIT USE
Specific remote diagnosis operations can be carried
out with the Calibration and Diagnosis Unit (CDU).
Errors code
If the Faults Detection Logic reads a fault condition,
the code will flash on the indicator. In this manner, the
fault condition can be displayed whilst in HH mode.
During calibration, certain faults may be masked.
The CDU 380000282 gives access to the following
menus:
H1 -- CLUTCHES A and B CALIBRATION
H2 -- CLUTCHES A and B CALIBRATION VALUES
DISPLAY
H3 -- SYSTEM CONFIGURATION
H4 -- SOFTWARE REVISION LEVEL
H5 -- CONTROL SWITCHES DIAGNOSTICS
H6 -- CLUTCH A FILL TIME MODIFICATION AND
DISPLAY
H7 -- CLUTCH B FILL TIME MODIFICATION AND
DISPLAY
H8 -- DELETE DATA SAVED IN THE
NON--VOLATILE MEMORY (EEPROM)
H9 -- VOLTMETER FUNCTIONS
HA -- CLUTCH PEDAL POSITION AND SWITCH
DISPLAY
HC -- TRANSMISSION OIL TEMPERATURE
DISPLAY
HD -- SHUTTLE SYNCHRONISER POSITION
NOT ACCESSIBLE ON TNA MODELS
HE -- GEAR CHANGE ADJUSTMENT
HF -- FAULTS SAVED IN THE ECM
NON--VOLATILE MEMORY
HH MENU ACCESS
WARNING
Put all gearshift levers in their neutral positions.
This is required because some H Menus allow
operation of the transmission.
14
2. Identify the diagnostic unit connector(s), 1, under
the instrument panel. The connectors are color
coded for identification purposes. Use the
following list to determine the correct connector:
• Black: Power Shuttle Transmission
• Red: FWD Engagement
15
16 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
19
2. While holding the “HMENU” button (1) on the
CDU display (2), turn the key to the “START”
position (C).
3. After the tractor has gone through self diagnosis
and has started, release the “HMENU” button (1).
H1
“HMENU” should appear on the CDU display (2).
4. Press the “HMENU” button (1) once. “H1” should
appear on the CDU display (2). After a few H
MENU
seconds, “CALIBR” will appear momentarily on 1 2 3 4
the CDU display (2) and then change to the
transmission fluid temperature.
MDB0751A
21
7. Place the range lever (2) into the highest range.
8. Place the gear selection lever into first gear (1).
22
9. Position the Power Shuttle FNR lever (1)to the
forward position.
10. Slowly release the clutch pedal, making sure the F
tractor does not move. R
1
23
20 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
CLUTCH A CALIBRATION
NOTE: If the diagnostic instrument displays an “U”
error code during the calibration procedure, refer to
the table at the end of this procedure in this Section
to identify and remedy the problem. An example of an
error code would be U21 (engine speed lower than
1200 RPM).
1. Press and hold the down arrow (1) on the CDU.
Initially the CDU will display “STAB.RPM” (2),
then the initial value of the setting in milli--amps
(mA) (3).
2. Continue holding the down arrow (1) until the
engine speed reduces about 50 RPM and the STAB. RPM
final calibration setting flashes continuously (3).
An example would be: A=286mA
NOTE: The tractor may lurch, but not move. This
value and lurch represent the point the energized 1
PWM solenoid has provided enough hydraulic fluid to 2
engage the clutch pack. Hydraulic pressure at this
point is not full but approximately 40 -- 50 psi. 10006107
24
3. Release the down arrow (1) and the CDU display
should display the transmission oil temperature.
A = 286 mA
10006107
25
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 21
CLUTCH B CALIBRATION
NOTE: If the diagnostic instrument displays an “U”
error code during the calibration procedure, refer to
the table at the end of this procedure in this Section
to identify and remedy the problem. An example of an
error code would be U21 (engine speed lower than
1200 RPM).
4. Press and hold the up arrow (1) on the CDU.
Initially the CDU will display “STAB.RPM” (2),
then the initial value of the setting in milli--amps 1
(mA) (3).
5. Continue holding the up arrow (1) until the engine
speed reduces about 50 RPM and the final STAB. RPM
calibration setting flashes continuously (3). An
example would be: A=286mA
NOTE: The tractor may lurch, but not move. This
value and lurch represent the point the energized 2
PWM solenoid has provided enough hydraulic fluid to
engage the clutch pack. Hydraulic pressure at this
point is not full but approximately 45 -- 50 psi. 10006107
26
6. Release the up arrow (1) and the CDU display
should display the transmission oil temperature.
7. Turn the key switch to the “OFF” position (A) to
store the clutch values.
NOTE: If the tractor operation is abrupt after
calibrating the clutches, refer to the H6 and H7 menus A = 286 mA
to adjust the fill times for the clutches.
NOTE: As clutch components wear, the clutch
calibration and fill times will need adjusted
accordingly. 3
NOTE: Transmission output speed, engine RPM,
clutch pedal position, gear and range lever positions
are constantly monitored. Calibration can go on only 10006107
if the tractor is stationary, the Power Shuttle FNR 27
lever is not in neutral, the main (C1) and range (G1)
shift levers are not in neutral, and the clutch pedal is
released. If calibration conditions have not been met,
this will be displayed and the associated error code
will be flashed on the instrument panel. If the fault
condition is relevant to calibration, an “U” code will be
displayed on the CDU.
22 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
26083
28
10006107
29
26083
31
3. After the tractor has gone through the diagnos-
tics, “HMENU” will appear on the display. Release
the “HMENU” button (2).
4. Press the “HMENU” button (2) three times. “H3”
will appear on the CDU display (3). After several
seconds the configuration stored will be 2 H3
displayed. One of the following configurations will
be shown:
10006107
32
• Pshuttle - Power Shuttle Transmission
• Hi/Lo (does not apply to TNA) - Power
Shuttle Transmission with Hi/Lo (32X16)
• Hi/Lo CR (does not apply to TNA) - Power
Shuttle Transmission with Hi/Lo and Creeper
(44X16) 2 PSHUTTLE
• None - No configuration stored in memory,
occurs with the ECM replacement or erasure
of non-volatile memory (H8). Only detected at
first power on of ECM. 3
10006107
33
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 25
NOTE: It is possible to select any configuration
available. Selection of the wrong configuration can
cause Error Codes to be displayed through the PS
Alarm lamp or causes tractor malfunctions. Selection
of the “NONE” will cause the ECM to conduct a
self-configuration at the next start-up. The self-con-
figuration check always gets performed when a
different ECM is installed, after H8 is cleared, and
whenever H3 configuration is set to “NONE”. The
ECM performs the self test by sending a signal out
through the harness and receives acknowledgement
of signs in from various sensors, switches, and
solenoids.
5. To quit the menu without modifying the
configuration, press the “HMENU” button (2) on
the CDU.
4
6. If the configuration displayed does not match the
configuration the tractor is equipped with, the
configuration can be modified manually by 2 PSHUTTLE
pressing the up arrow (4) until the correct
configuration is shown on the CDU.
7. When the correct configuration is shown, press 5
and hold the down arrow (5). The display (3) on 3
the CDU will start this sequence: “STORE 5s,
STORE 4s, STORE 3s, STORE 2s, STORE 1s,
STORED”. This shows the new configuration is 10006107
stored in the ECM. After the configuration has 34
been stored, release the down arrow (5) on the
CDU.
NOTE: If the down arrow (5) is released during the
store countdown, the latest changes to configuration
will not be stored and the CDU displays the previous
setting.
8. Turn the key switch (1) to the “OFF” position (A)
and wait for at least two seconds to save the
configuration into the non-volatile memory.
26 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
26083
35
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the “HMENU” button.
4. Press the “HMENU” button four times. “H4”
should appear on the instrument display.
5. The instrument will display the following H4
information in a 8 second interval. Each
parameter will be displayed for 2 seconds and
then revert back to “HH MENU”.
• Product Identity (MA)
• Software Revision Level: (Release [00.01]))
• Hardware Level: (02.00) 10006107
• Manufacturer -- set valves (40)
NOTE: It is also a good practice to remove the 36
instrument panel in order to record the ECM part
number, module serial number and batch number.
6. When finished viewing, press the “HMENU”
button to enter another menu or turn the key
switch to the “OFF” (A) position.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 27
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37
NOTE: The clutch pedal should be up (released).
38
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 29
5. Press the “HMENU” button five times. “H5”
should appear on the CDU display.
NOTE: d0 is always displayed first when H5 menu is
entered. To obtain the readings in the following
procedures the clutch pedal must be released and the
FNR lever must be in forward before entering H5 d0
menu.
41
30 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
11. Place the range control lever (1) from the neutral
position to any range. The CDU should display
1
d34.
1 Enter the H5 menu with the clutch pedal released and the Shuttle lever in Forward. d0
Slowly press the clutch pedal (time > 2 seconds). The potentiometer status d20
2
change should be read first, followed by the pushbutton. d21
With the clutch pedal lowered, move the Shuttle lever from the Forward position
3
to neutral, to check the Forward selection pushbutton. d22
Leave the Shuttle lever in the neutral position for at least 1 second to check for
4
disagreement between the Forward/Neutral/Reverse pushbuttons (E59). (d22)
Holding down the clutch pedal, move the Shuttle lever from the neutral position to
5
Reverse, to check the relative pushbutton. d23
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43
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 33
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the “HMENU” button.
4. Press the “HMENU” button six times. “H6” should
appear on the CDU display.
5. After a few seconds, the CDU will display a value A = 80ms
in milli-seconds (1/1000 second). For example,
the display may read: A=80ms. The clutch filling
time must be between 30 - 150 milli-seconds.
6. To change the filling time, be sure the Power
Shuttle control lever is in neutral and use the up
and down buttons to change the clutch filling time
10006107
by multiples of 10 ms. the factory default setting
is 70 ms. 44
IMPORTANT: The clutch must be fully released to
properly store the clutch filling time in the tractor ECM.
7. With the clutch released, place the Power Shuttle
control lever in the forward position to store the
new value.
8. Return the Power Shuttle control lever to the
neutral position.
9. Turn the key switch to the “OFF” (A) position to
save the clutch fill time in the ECM.
NOTE: Fill time can also be adjusted by operating the
CDU while the tractor is running. The value is
changed and saved in the same manner as stated,
but the tractor is running, so ensure the gears are
neutral and parking brake set.
10. Disconnect the CDU from the tractor and test the
new clutch filling time by test driving the tractor in
a variety of situations. Adjust the clutch fill time
again, if necessary.
NOTE: The first fill time after adjustment may not be
reliable. Fill time should be tried several times to
accurately evaluate performance.
34 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
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45
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 35
4. Press the “HMENU” button seven times. “H7”
should appear on the CDU.
5. After a few seconds, the CDU will display a value
in milli-seconds (1/1000 second). For example,
the display may read: B=80ms. The clutch filling
time must be between 30 - 150 milli-seconds. B = 80ms
6. To change the filling time, be sure the Power
Shuttle control lever is in neutral and use the up
and down buttons to change the clutch filling time
by multiples of 10 ms. the factory default setting
is 70 ms.
IMPORTANT: The clutch must be fully released to
10006107
properly store the clutch filling time into the tractor
ECM. 46
7. With the clutch released, place the Power Shuttle
control lever in the forward position to store the
clutch fill time.
8. Return the Power Shuttle control lever to the
neutral position.
9. Turn the key switch to the “OFF” (A) position to
save the clutch fill time in the ECM.
NOTE: Fill time can also be adjusted by operating the
CDU while the tractor is running. The value is
changed and saved in the same manner as stated,
but the tractor is running, so ensure the gears are
neutral and parking brake set.
10. Disconnect the CDU from the tractor and test the
new clutch filling time by test driving the tractor in
a variety of situations. Adjust the clutch fill time
again, if necessary.
NOTE: The first fill time after adjustment may not be
reliable. Fill time should be tried several times to
accurately evaluate performance.
36 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
H9 -- VOLTMETER FUNCTIONS would display this is: 1 > 538. The values are not
The H9 menu allows inspection of individual circuits, actual voltage, amperage, or ohm measurements.
sensors, senders, switches, and solenoids showing The values are analogue/digital counts. When a
a channel number that corresponds to a particular channel measures frequency, the value is measured
circuit and a value which corresponds into a in “Hertz” (Hz).
measurement. An example of how the diagnostic tool
26083
49
3. Once the tractor has gone through diagnostics,
“HMENU” should appear on the display. Release
the “HMENU” button.
4. Press the “HMENU” button nine times. “H9”
should appear on the CDU display.
5. After a few seconds the first channel will be H9
indicated on the CDU display.
6. The channels, up to 24, may be displayed by
using the up and down buttons on the CDU.
Listed below are the channels and their values.
IMPORTANT: Transmission operation is enabled in
this menu. 10006107
• At 0_ C (32_ F) 463 + 69
• At 30_ C (86_ F) 225 + 33
• At 60_ C (140_ F) 136 + 20 10006107
• At 90_ C (194_ F) 53 + 8 51
3. ECM +12 VF Keyed Battery Supply Voltage,
(ON)
• Battery charge at 9V (low charge,
prolonged cranking) 428
• Battery charge at 12V (normal) 595
• Battery charge at 16V (overcharge) 762
4. ECM +12VD Keyed Battery Voltage, (START)
a) Clutch pedal released and Power Shuttle
FNR lever in the forward or reverse position.
• Battery charge at 9V (low charge) 428
• Battery charge at 12V (normal) 595
• Battery charge at 16V (overcharge) 762
b) Power Shuttle FNR lever in the neutral posi-
tion or clutch pedal depressed 0-95
5. Synchronizer Forward (Hi/Lo) Position
Switch, (NOT USED TNA)
6. Synchronizer Reverse (Shuttle) Position
Switch, (NOT USED TNA)
WARNING
The tractor will move when checking channels 7
and 8. Be sure the area around the tractor is clear
of people and objects before performing the
following test, otherwise bodily injury, death or
damage may occur.
• Display will read (200 min-400 max) 350 • In neutral (516 min – 900 max) 680
• In gear (21 min – 514 max) 340
8. Clutch (A) PWM Solenoid Driver Versus 17. Range (G1) Gear Shift Lever Position Switch,
Status Sensed, (START) (ON)
• Release the parking brake • In neutral (516 min – 900 max) 680
• Place range control lever into “A” • In gear (21 min – 514 max) 340
• Place the gear selector lever into first
18. Creeper Control Lever (NOT USED TNA)
• Place the Power Shuttle FNR lever into
forward position for all transmissions 19. Wheel Speed Sensor Frequency, (ON)
• Display will read (200 min-400 max) 350 WARNING
The tractor will move when checking channel 19.
9. Power Shuttle FNR Lever Forward Switch,
Be sure the area around the tractor is clear of
(ON)
people and objects before performing the
• Neutral (21 min – 323 max) 170 following test, otherwise bodily injury, death, or
• Forward (326 min – 900 max) 480 damage may occur.
13. Synchronizer in Forward (Hi/Lo) Position • With FNR lever in neutral or with clutch pedal
Solenoid, (NOT USED TNA) depressed -- solenoid energized 12V
14. 5V input Sensor Supply Voltage, (ON)
• With FNR lever NOT in neutral and with clutch
• (521 min. – 849 max.) 670 pedal released -- solenoid not energized 0V
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 41
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52
3. Once the tractor has gone through diagnostics,
“HMENU” should appear on the display. Release
the “HMENU” button.
4. Press the “HMENU” button until the “HA” appears
on the CDU display.
HA
10006107
53
42 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
5. Place the Power Shuttle FNR lever (1) into the
forward position.
F
NOTE: To run stationary test (if engine is running), R
disengage the range lever and engage the parking
brake.
54
6. When the clutch pedal is released the percentage
should be 100% or 99 % ON.
0% OFF
10006107
56
7. Turn the key switch to the “OFF” position to
disconnect the CDU or press the “HMENU”
button on the instrument to access another menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 43
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59
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the “HMENU” button.
4. Press the “HMENU” button until “HC” appears on
the CDU.
T = 21°C
5. After a few seconds the display on the CDU will
indicate the temperature of the transmission oil,
in degrees Celsius. An example is: T = 21° C. The
temperature range is --40°C to +120°C (--40°F) to
+248°F).
6. Turn the key switch to the “OFF” (A) position to
10006107
disconnect the CDU or press the “HMENU”
button on the CDU to access another menu. 60
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 45
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61
3. After the tractor has gone through the
diagnostics, “HMENU” will appear on the CDU
display. Release the “HMENU” button.
4. Press the “HMENU” button until “HD” appears on
the CDU display.
5. After a few seconds the CDU display will indicate HD
the status of the synchronizers position.
An example is: Pos = Hi/Lo, means the
synchronizer in the rear position ready for forward
travel, forward (Hi/Lo) position sensor pressed,
reverse (Shuttle) position sensor not pressed.
If the display indicates Pos = SHTL (or SHUT),
the synchronizer is in the front position for reverse 10006107
travel, reverse (Shuttle) position sensor pressed, 62
forward (Hi/Lo) position sensor not pressed.
If the display indicates Pos = UNKN, the ECM is
unsure of what position the synchronizer is in,
because the synchronizer did not engage
properly or is malfunctioning in some way,
normally Error Code 72.
46 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: In case of failure of one or both synchronizer
position sensor, the message Pos = UNKN could be
displayed even if the synchronizer moves and
engages correctly. In this case, however, the Error
Code selected for the particular position sensor
should appear flashing on the instrument panel.
In normal conditions, the F/R synchronizer should
never be in the mechanical neutral position. If not
following a mechanical or electro-hydraulic problem,
the F/R synchronizer is always meshed with forward
or reverse gear even if the Power Shuttle FNR lever
or clutch pedal are in neutral. Mechanically there is
not a neutral synchronizer position. The Power
Shuttle FNR lever or clutch pedal are causing the
clutch packs to neutralize.
In normal conditions at engine start-up and during
ECM self-diagnosis, the F/R synchronizer is moved
automatically by the ECM to the opposite position
from tractor shut down. For example, if the
synchronizer is in the forward position, then it would
be moved to the reverse position during
self-diagnosis.
6. Increase the engine to 1200 – 1400 RPM and use
the up arrow and down arrow buttons on the CDU
to change the position of the synchronizer. The
CDU display will indicate the position of the
synchronizer.
7. Change the synchronizer position several times
to be sure the synchronizer is functioning
properly.
8. Turn the key switch to the “OFF” position (A) to
disconnect the CDU or press the “HMENU”
button on the CDU to access another menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 47
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63
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the “HMENU” button.
4. Press the “HMENU” button until “HE” appears on
the CDU display.
WST = MID
5. The display on the CDU will indicate one of the
following settings:
• High WST=HI (approx. 8 mph)
• Medium WST=MID (approx. 4 mph)
• Low WST=LOW (approx. 3 mph)
10006107
6. To change the engagement speed, use the up
and down buttons on the CDU until the desired 64
speed is indicated on the CDU display.
7. Turn the key switch to the “OFF” (A) position to
store the setting in the ECM.
48 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
1
20043041
65
1. Put the key switch (1) into the “OFF” position (A)
and connect the CDU to the Power Shuttle ECM,
as described previously in this manual.
2. Hold the “HMENU” button on the CDU and turn
the key switch (1) to the “ON” position (B).
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66
3. After the tractor has gone through the diagnos-
tics, “HMENU” will appear on the CDU display.
Release the “HMENU” button.
4. Press the “HMENU” button until “HF” appears on
the CDU display.
HF
5. The CDU display will indicate the last stored Error
Code. An example would be: E (9) =11.
6. The following key is used for Error Codes:
• E Error
• (9) Progressive storage channel of the
Error 10006107
• 11 Error Code number 67
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 49
7. The following will be displayed when there are no
Error Codes stored: E (1)=00 There is a
maximum of ten stored Error Codes. E(10) will be
the most recent Error Code.
NOTE: Do not hold the buttons that change the Error
Code displayed, otherwise the Error Codes may be E (1) = 00
erased.
8. If multiple Error Codes are present, use the up
arrow and down arrow buttons to view Error
Codes from other channels. Press them
momentarily when changing the Error Code
viewed. 10006107
9. Stored errors can be erased from the non-volatile
memory by pressing and holding the down arrow 68
button on the CDU until the following sequence is
displayed: ERASE 5s, ERASE4s, ERASE 3s,
ERASE 2s, ERASE 1s, ERASED.
NOTE: If the down arrow is released or the “HMENU”
is pushed during the erasure countdown, the
sequence is cancelled and the Error Codes are not
erased.
10. Release the down button once the errors have
been erased and turn the key switch to the “OFF”
position (A) for at least two seconds.
50 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
TROUBLESHOOTING FAULT CODES
ECM LOCATION
The ECM (1) controls the POWER SHUTTLE.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 51
DESCRIPTION OF SYSTEMS
(ECM and EST)
On tractors with Power Shuttle transmissions, an
1
Electronic Control Module (ECM) commands the
operation and troubleshooting of input and output
sensors, and an operating software program
monitors and controls the system. A diagnostic
program downloaded in the Electronic Service Tool
(EST), (1) identifies where and when faults occur in
the system. Refer to the Special Tools chart at the
front of Chapter 3 for EST part numbers.
NOTE: For detailed information on handling and 10036171
operating the EST, refer to the operator’s manual that
accompanies the tool. For procedures on connecting 69
and operating the EST on the tractor, refer to
“Connecting The Electronic Service Tool to the
Tractor” in this chapter.
The ECM has two modes of “Auto Self-Diagnostic”
functions to detect abnormal operating conditions in
the ECM itself or in any circuits the ECM controls or
monitors. The ECM will detect failures or abnormal
conditions and once detected will switch to error logic
and failure management logic circuitry in the ECM.
The first mode is when the key switch (1) is turned
from the “OFF” (A) position to the “RUN” position (B)
when starting the tractor. This self-diagnosis could
continue up to 30 seconds if abnormal conditions are
detected.
The second mode is real-time self-diagnosis while
the tractor is running, “RUN” posistion (B).
70
If the ECM detects a system error or abnormal
condition in either mode, the ECM error logic will
signal an error code, causing the alarm lamp (1) on
the instrument panel to flash a code. The failure
management logic will signal error codes according
to priority.
1
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71
52 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
AUTOMATIC SELF-DIAGNOSIS (ECM)
72
During the self-diagnosis period the trasmission
status light (1, fig. 73) will remain on. The
self-diagnosis process could continue for up to 30
seconds if abnormal conditions are detected.
1
20043041
73
Once the self-diagnosis is completed and if there is an
abnormal condition or failure in one or more of the
ECM controlled systems, the ECM will cause the
alarm lamp (1, fig. 74) on the instrument panel to flash
a code, or the transmission status light (1, fig. 73) will
begin flashing alerting the operator that there is a
problem.
The ECM also performs real-time self diagnosis of
system components while the tractor is running,
“RUN” position (B). The ECM will perform this at
regular intervals to check for possible system failures
or abnormal conditions. 1
If the ECM detects a system error or abnormal 20043041
condition while the tractor is running, the ECM error
74
logic will signal an error code, causing the alarm lamp
on the instrument panel to flash a code, alerting the
operator that there is a problem. The failure
management logic will signal error codes according
to their priority.
If an error with lower priority occurs while an error of
higher priority is already being signaled, the lower
priority error will be stored until the error of higher
priority has been removed.
If an error of higher priority occurs while an error of
lower priority is being signaled, the higher priority
error will be displayed after the lower priority error
sequence has been displayed.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 53
ECM -- FIRST START--UP
(Self Configuration)
-- Turn the key (1, fig. 75) to OFF for a few seconds:
the configuration is now saved in the Non--Volatile
memory (NVM).
1
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54 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
1
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79
The tractor will not move until either the FNR lever (1)
or the clutch pedal is cycled.
This condition can be caused by either operator fault F
(not seated, gear/range levers not properly engaged, R
incorrect starting sequence) or system fault (seat
switch faulty, gear/range lever position switches 1
mis-adjusted/faulty, and alternator W+ wire).
NOTE: See electrical Section of this manual for
proper operation of operator’s presence circuit for
seat switch.
80
56 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
DIAGNOSIS DURING OPERATION 2 -- Priority Numerical value.
Diagnosis during operation is in real time and checks 3 -- Detection Group of conditions creating
for the eventual presence of anomalous conditions at the fault.
regular intervals, whilst the functional software is 4 -- Effects The eventual effect of the fault
working. on the system.
The diagnosis should check all conditions shown 5 -- Correction The condition that corrects the
under the DIAGNOSIS MINIMUM CONDITIONS fault, if possible, and the
headings. functional change of the
system after this correction.
FAULT DETECTION AND ANOMALOUS 6 -- Not displayed during calibration.
CONDITIONS MANAGEMENT LOGIC 7 -- Not displayed in Cab Test mode: this mode is
The start--up and functional code also includes the accessed by sending a series of “commands” to the
faults detection and anomalous conditions ECM, through the serial connection.
management logic.
The TROUBLESHOOTING FAULT CODES heading
This logic processes the faults information provided contains the definitions of the system errors,
by the diagnostics (start--up diagnosis and diagnosis subdivided into the aforementioned fields.
during operation) and functional bodies, indicating
the condition of the system, in order to detect “system
faults” and “anomalous conditions”.
MULTIPLE ANOMALOUS CONDITIONS --
The faults detection and anomalous conditions PRIORITY
management logic also diagnoses ECM and external
circuit anomalies, where the hardware can not be In the event of multiple anomalous conditions, as
diagnosed directly; i.e. it checks the coherence of the explained in the following heading, the display logic
functional bodies and their configuration. uses the “Priority” field to establish the code to
Each time the faults logic detects a “system error” or display. Unless otherwise specified, the resulting
an “anomalous condition”, the fault code will be multiple anomalous condition effect/condition is
displayed, it creates a fault which is processed by the provided by superimposing each individual
faults buffer logic in the non--volatile memory, the effect/correction; in the event of incompatibility
faults display logic and the anomalous conditions between the different corrections, the correction
management logic. linked with the highest priority fault is used.
The anomalous conditions management logic
considers the effect of the faults that effect tractor
operation. FAULT DISPLAY LOGIC
The logic also manages the correction procedure for
a fault condition. Introduction
Each fault is described using the following fields:
As soon as a problem is detected, it must be
1 -- Fault code Numerical value. displayed by the indicator lamp (1, fig. 79).
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 57
ELECTRONIC SERVICE TOOL (EST) a) short to +12.
The Electronic Service Tool (EST) indicates fault b) short to ground or open circuit.
conditions relative to the HH menu, e.g.: calibration c) nominal range deviation.
Uxx codes. 12VF KEY SUPPLY.
Other fault conditions, unless masked by the “cab
12VD CLUTCH DRIVERS SUPPLY.
tester mode” or “calibration mode”, are flashed on the
illuminated signal lamp (1, fig. 79). a) short to ground or open circuit.
b) nominal range deviation.
DIAGNOSIS MINIMUM CONDITIONS
INPUT DIAGNOSTICS
ECM and relative circuits fault.
The unit must be provided with a watchdog for ECM Anomalous condition description and reset
anomalous conditions).
For each of the following inputs, apart from when
The length of the software cycle should be 10 ms, there is an ECM fault, the following anomalous
whereas the watchdog pause should be 16.5 ms conditions must be diagnosed (independently of the
(longer pauses are not recommended). ECM status).
This check must be carried out at least every 10 ms
Reaction to fault. (longer pauses are not recommended).
At start--up, and in the event of microprocessor AN1 Clutch pedal potentiometer.
anomalous conditions, none of the solenoid valves
are enabled. AN2 Forward gear lever switch.
AN8 Not used.
Follow--up reaction. AN9 Not used.
In the event of an anomalous condition, the watchdog AN10 Not used.
and reset circuit must guarantee that the ECM does AN11 Not used.
not excite the solenoid valves.
AN12 Not used.
SYMBOLS USED
CORRECTION column
Fixed the fault continues to be displayed (NO RESET).
Auto the fault is no longer displayed when the conditions that generated the fault are no longer present
(RESET).
SL the fault is no longer displayed by using the Shuttle (SL) and/or the clutch pedal (CP).
CP the fault is no longer displayed using the clutch pedal (CP).
Hi the fault is no longer displayed pressing the pushbutton (Hi).
Combinations of the aforementioned symbols are possible.
EFFECT column
Dis. Crit. the gears are critically disabled by this fault.
This fault can only be deleted by switching off the ECM.
Dis. the gears are disabled, the “correction” column explains how the gears
can be enabled.
LIM the fault condition limits tractor operation.
e.g.: there are faults that disable certain functions.
Mod. the fault condition effects tractor operation.
e.g.: there are faults that make the tractor move slowly or abruptly.
CODE column
Contains the numerical code to display.
PRIORITY column
The apostrophe indicates that the CODE has already been used by a previously listed fault condition.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 61
Electronic Service Tool (EST)
Specific remote diagnosis operations can be carried
out with the Electronic Service Tool.
Errors code
If the Faults Detection Logic reads a fault condition,
the code will flash on the indicator. In this manner, the
fault condition can be displayed while in HH mode.
During calibration, certain faults may be masked.
The EST gives access to the following menus:
H1 -- CLUTCHES A and B CALIBRATION
H2 -- CLUTCHES A and B CALIBRATION VALUES
DISPLAY
H3 -- SYSTEM CONFIGURATION
H4 -- SOFTWARE REVISION LEVEL
H5 -- CONTROL SWITCHES DIAGNOSTICS
H6 -- CLUTCH A FILL TIME MODIFICATION AND
DISPLAY
H7 -- CLUTCH B FILL TIME MODIFICATION AND
DISPLAY
H8 -- DELETE DATA SAVED IN THE
NON--VOLATILE MEMORY (EEPROM)
H9 -- VOLTMETER FUNCTIONS
HA -- CLUTCH PEDAL POSITION AND SWITCH
DISPLAY
HC -- TRANSMISSION OIL TEMPERATURE
DISPLAY
HD -- SHUTTLE SYNCHRONISER POSITION
NOT ACCESSIBLE ON TNA MODELS
HE -- GEAR CHANGE ADJUSTMENT
HF -- FAULTS SAVED IN THE ECM
NON--VOLATILE MEMORY
1
2
82
9. A pop-up window opens to confirm the
reconfigure, 1. Click the OK button, 2, to close the
1
window. The TNA Series Tractor software loads.
10. The Vehicle Connection Selection, screen
reopens and displays the part number of the
required cable for connection of the EST to the
TNA Tractor.
83
64 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
11. After verifying the correct cable part number, click
the OK button at the bottom of the Vehicle
Connection Selection screen, Figure 81, to close
the window. The Programming screen, opens.
12. Connect cable end, 1, to the black TNA Tractor 1
Diagnostic Harness for the Power Shuttle 2
Electronic Control Module (ECM) and connect
cable end, 2, to the EST interface cable.
50035626
84
13. At the tractor, turn the ignition key-switch to the
ON (RUN) position.
14. Click the VIEW CONTROLLER INFORMATION 1
button, 1, on the Programming screen. A pop-up
window opens and displays the current software
loaded in the TNA Tractor Power Shuttle Control
Module. Record this information on a piece of
paper. Click the OK button to close the window.
15. Click the BROWSE button, 2.
85
16. The Program File Selection screen opens, 1.
17. Click to highlight the file, 2, for TNA Series
Tractors. After highlighting the desired file, click 1
on the OPEN button, 3. A pop-up window will ask
for confirmation of this selection. Click the OK
2
button to close the window. Turn the key switch
OFF.
3
18. Verify that installation of the latest software is
necessary by comparing the software level on the
EST to the software level currently loaded in the
tractor Power Shuttle ECM.
If the latest software download is required, continue
with Step 19. 86
87
20. When the PROGRAM DOWNLOAD button, 1, is
clicked a pop up window will appear to confirm
replacing the existing software. Click the OK
button to close the window. The software
download process begins.
NOTE: To monitor the software download process,
view the window, 2, in the bottom right-hand corner of
the EST screen.
2
When the download ends, a pop-up window
1
opens to confirm a successful download. Click
the OK button to close the window. Another pop
up window will appear providing instruction to turn
the ignition key-switch to the OFF Position. 88
21. Turn the ignition key-switch to the OFF position.
Click the OK button to close the window. This
completes the latest software download.
66 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
89
4. Identify the diagnostic unit connector(s), 1, under
the instrument panel. The connectors are color
coded for identification purposes. Use the
following list to determine the correct connector:
• Black: Power Shuttle Transmission
• Red: FWD Engagement
90
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 67
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92
6. Press and hold the pushbutton (1) on the eST
cable and turn the key-switch to the ON position. 1
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93
68 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
When the text HH menu appears in the display,
release the pushbutton.
NOTE: If the H menu pushbutton on the EST cable is
not held long enough, then the text NO COM (1) will
be displayed on the EST screen. This is also true if the
key-switch is turned ON without the H menu
pushbutton pressed, or if there is a loose wire or pin 1
within one of the connectors.
NOTE: Repeatedly pressing the pushbutton on the
EST cable will scroll through the different menus
starrting with the H1 menu and so on. After reaching
the last menu, HF, the sequence begins again with the
HH menu. After app 2 seconds, the EST enters the
selected manu routine. To abort a procedure while in
an H menu, press the pushbutton on the EST cable,
and the display returns to the HH menu for a new
selection. 94
When performing the procedures beginning on page
70 of this chapter, scroll through the different H menus
by using the pushbutton on the EST cable. Select or
change data within each loaded menu by using the
UP and DOWN arrow keys. To complete the storing
process after changing data, turn the key-switch (1)
to the OFF (A) position for a minimum of 5 seconds.
NOTE: Transmission operation is enabled during use
of the H6, H7, H9, HA HC and HF menus. During
execution of the remaining menus, the transmission
is not operated (it is disabled). If tractor wheel
movement (ground speed) is detected while the
transmission non-enabled menus are run, that
particular H menu execution is interruped and the
ECM enables the transmission. To re-start the 95
calibration, depress the clutch pedal or move the
shuttle lever to neutral, stop tractor movement, and
press the pushbutton on the EST cable until obtaining
the desired menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 69
97
3. After the tractor has gone through self diagnosis
and has started, release the button on the EST
cable. The “HMENU” should appear on the EST
display.
H1
4. Press the button on the EST cable once. “H1”
should appear on the EST display. After a few
seconds, “CALIBR” will appear momentarily on
the EST display and then change to the
transmission fluid temperature.
5. Make sure the parking brake is firmly set and
increase the engine speed to 1300 + 100 RPM.
98
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 71
6. Fully depress the clutch pedal (1).
99
7. Place the range lever (2) into the highest range.
8. Place the gear selection lever into first gear (1).
100
9. Position the Power Shuttle FNR lever (1) to the
forward position.
10. Slowly release the clutch pedal, making sure the F
tractor does not move. R
1
101
72 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
CLUTCH A CALIBRATION
NOTE: If the EST displays a “U” error code during the
calibration procedure, refer to the table at the end of
this procedure in this Section to identify and remedy
the problem. An example of an error code would be
U21 (engine speed lower than 1200 RPM).
1. Click and hold the down arrow (1) on the EST.
Initially the EST will display “STAB.RPM”, then
the initial value of the setting in milli--amps (mA).
2. Continue holding the down arrow (1) until the STAB.RPM
engine speed reduces about 50 RPM and the
final calibration setting flashes continuously. An 1
example would be: A=286mA
NOTE: The tractor may lurch, but not move. This
value and lurch represent the point the energized
PWM solenoid has provided enough hydraulic fluid to
engage the clutch pack. Hydraulic pressure at this
point is not full but approximately 40 -- 50 psi.
3. Release the down arrow (1) and the EST displays
the transmission oil temperature. 102
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 73
CLUTCH B CALIBRATION
NOTE: If the EST displays a “U” error code during the
calibration procedure, refer to the table at the end of
this procedure in this Section to identify and remedy
the problem. An example of an error code would be
U21 (engine speed lower than 1200 RPM).
4. Click and hold the up arrow (1) on the EST. Initially
the EST will display “STAB.RPM”, then the initial
value of the setting in milli--amps (mA).
5. Continue holding the up arrow (1) until the engine STAB.RPM 1
speed reduces about 50 RPM and the final
calibration setting flashes continuously. An
example would be: A=286mA
NOTE: The tractor may lurch, but not move. This
value and lurch represent the point the energized
PWM solenoid has provided enough hydraulic fluid to
engage the clutch pack. Hydraulic pressure at this
point is not full but approximately 45 -- 50 psi.
103
6. Release the up arrow and the EST displays the
transmission oil temperature.
7. Turn the key switch to the “OFF” position (A) to
store the clutch values. A = 286 mA
NOTE: If the tractor operation is abrupt after
calibrating the clutches, refer to the H6 and H7 menus
to adjust the fill times for the clutches.
NOTE: As clutch components wear, the clutch
calibration and fill times will need adjusted
accordingly.
NOTE: Transmission output speed, engine RPM,
clutch pedal position, gear and range lever positions
are constantly monitored. Calibration can go on only
if the tractor is stationary, the Power Shuttle FNR 104
lever is not in neutral, the main (C1) and range (G1)
shift levers are not in neutral, and the clutch pedal is
released. If calibration conditions have not been met,
this will be displayed and the associated error code
will be flashed on the instrument panel. If the fault
condition is relevant to calibration, a “U” code will be
displayed on the EST.
74 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
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105
4. Press the button on the EST cable twice. “H2”
should appear on the EST display.
NOTE: The display automatically shows the “A”
clutch value. H2
106
5. Click the up arrow on the EST to obtain the value
for the “B” clutch. The current stored value, in mA,
will be displayed. An example would be B=290
mA.
A = 286 mA
6. Click the down arrow (1) on the EST to obtain a
value for the “A” clutch. The current stored value, 1
expressed in mA, will be displayed. An example
would be: A=286 mA (2). 2
7. The mA range for each clutch must be between
230 mA and 480 mA (for either clutch).
8. Turn the key switch (1) fig. 105 to the “OFF” (A)
position or enter another menu by pressing the
button on the EST cable.
107
76 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
H3 -- SYSTEM CONFIGURATION
The H3 menu displays the system configuration
stored in the non-volatile memory (NVM) menu after
a tractor with a new ECM has been initially started up.
H3 also allows the transmission to be configured
manually.
1. Put the key switch (1) into the “OFF” position (A)
and connect the EST to the Power Shuttle ECM
connector, as described previously in this
manual.
2. Hold the button on the EST cable and turn the key
switch (1) to the “ON” position (B).
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108
3. After the tractor has gone through the diagnos-
tics, “HMENU” will appear on the display. Release
the button on the EST cable.
4. Press the button on the EST cable three times. H3
“H3” will appear on the EST display. After several
seconds the configuration stored will be
displayed. One of the following configurations will
be shown:
• Pshuttle - Power Shuttle Transmission
• Hi/Lo (does not apply to TNA) - Power
Shuttle Transmission with Hi/Lo (32 x 16)
• Hi/Lo CR (does not apply to TNA) - Power
Shuttle Transmission with Hi/Lo and Creeper 109
(44 x 16)
110
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 77
NOTE: It is possible to select any configuration
available. Selection of the wrong configuration can
cause Error Codes to be displayed through the PS
Alarm lamp or causes tractor malfunctions. Selection
of the “NONE” will cause the ECM to conduct a
self-configuration at the next start-up. The self-con-
figuration check always gets performed when a new
ECM is installed, after H8 is cleared, and whenever
H3 configuration is set to “NONE”. The ECM performs
the self test by sending a signal out through the
harness and receives acknowledgement of signs in
from various sensors, switches, and solenoids.
5. To quit the menu without modifying the
configuration, press the button on the EST cable.
6. If the configuration displayed does not match the
configuration the tractor is equipped with, the 1
configuration can be modified manually by
clicking the up arrow (1) until the correct 2
configuration is shown on the EST display.
7. When the correct configuration is shown, click
and hold the down arrow (2). The display on the
EST will start this sequence: “STORE 5s,
STORE 4s, STORE 3s, STORE 2s, STORE 1s,
STORED”. This shows the new configuration is
stored in the ECM. After the configuration has
been stored, release the down arrow on the EST. 111
NOTE: If the down arrow is released during the store
countdown, the latest changes to configuration will
not be stored and the EST displays the previous
setting.
8. Turn the key switch (1) to the “OFF” position (A)
fig. 108 and wait for at least two seconds to save
the configuration into the non-volatile memory.
78 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
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112
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the button on the EST cable.
4. Press the button on the EST cable four times. H4
“H4” should appear on the instrument display.
5. The instrument will display the following
information in a 8 second interval. Each
parameter will be displayed for 2 seconds and
then revert back to “HH MENU”.
• Product Identity (MA)
• Software Revision Level: (Release [00.01])
• Hardware Level: (02.00)
• Manufacturer -- set valves (40)
113
NOTE: It is also a good practice to remove the
instrument panel in order to record the ECM part
number, module serial number and batch number.
6. When finished viewing, press the button on the
EST cable to enter another menu or turn the key
switch to the “OFF” (A) position fig. 112.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 79
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114
NOTE: The clutch pedal should be up (released).
115
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 81
5. Press the button on the EST cable five times. “H5”
should appear on the EST display.
NOTE: d0 is always displayed first when H5 menu is
entered. To obtain the readings in the following H5
procedures the clutch pedal must be released and the
FNR lever must be in forward before entering H5
menu.
118
82 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
11. Place the range control lever (1) from the neutral
position to any range. The EST should display
1
d34.
1 Enter the H5 menu with the clutch pedal released and the Shuttle lever in Forward. d0
Slowly press the clutch pedal (time > 2 seconds). The potentiometer status d20
2
change should be read first, followed by the pushbutton. d21
With the clutch pedal lowered, move the Shuttle lever from the Forward position
3
to neutral, to check the Forward selection pushbutton. d22
Leave the Shuttle lever in the neutral position for at least 1 second to check for
4
disagreement between the Forward/Neutral/Reverse pushbuttons (E59). (d22)
Holding down the clutch pedal, move the Shuttle lever from the neutral position to
5
Reverse, to check the relative pushbutton. d23
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120
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 85
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the button on the EST cable.
4. Press the button on the EST cable six times. “H6” H6 1
should appear on the EST display.
5. After a few seconds, the EST will display a value
in milli-seconds (1/1000 second). For example,
the display may read: A=80ms. The clutch filling
time must be between 30 - 150 milli-seconds.
6. To change the filling time, be sure the Power
Shuttle control lever is in neutral and click the up
and down buttons (1) to change the clutch filling
time by multiples of 10 ms. the factory default
setting is 70 ms. 121
IMPORTANT: The clutch must be fully released to
properly store the clutch filling time in the tractor ECM.
7. With the clutch released, place the Power Shuttle
control lever in the forward position to store the
new value.
8. Return the Power Shuttle control lever to the
neutral position.
9. Turn the key switch to the “OFF” (A) position to
save the clutch fill time in the ECM.
NOTE: Fill time can also be adjusted by operating the
EST while the tractor is running. The value is changed
and saved in the same manner as stated, but the
tractor is running, so ensure the gears are neutral and
parking brake set.
10. Disconnect the EST from the tractor and test the
new clutch filling time by test driving the tractor in
a variety of situations. Adjust the clutch fill time
again, if necessary.
NOTE: The first fill time after adjustment may not be
reliable. Fill time should be tried several times to
accurately evaluate performance.
86 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
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122
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 87
4. Press the button seven times. “H7” should appear
on the EST display.
5. After a few seconds, the EST will display a value
in milli-seconds (1/1000 second). For example, H7 1
the display may read: B=80ms. The clutch filling
time must be between 30 - 150 milli-seconds.
6. To change the filling time, be sure the Power
Shuttle control lever is in neutral and click the up
and down buttons (1) to change the clutch filling
time by multiples of 10 ms. the factory default
setting is 70 ms.
IMPORTANT: The clutch must be fully released to
properly store the clutch filling time into the tractor
ECM. 123
7. With the clutch released, place the Power Shuttle
control lever in the forward position to store the
clutch fill time.
8. Return the Power Shuttle control lever to the
neutral position.
9. Turn the key switch to the “OFF” (A) position to
save the clutch fill time in the ECM.
NOTE: Fill time can also be adjusted by operating the
EST while the tractor is running. The value is changed
and saved in the same manner as stated, but the
tractor is running, so ensure the gears are neutral and
parking brake set.
10. Disconnect the EST from the tractor and test the
new clutch filling time by test driving the tractor in
a variety of situations. Adjust the clutch fill time
again, if necessary.
NOTE: The first fill time after adjustment may not be
reliable. Fill time should be tried several times to
accurately evaluate performance.
88 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
H9 -- VOLTMETER FUNCTIONS would display this is: 1 > 538. The values are not
The H9 menu allows inspection of individual circuits, actual voltage, amperage, or ohm measurements.
sensors, senders, switches, and solenoids showing The values are analogue/digital counts. When a
a channel number that corresponds to a particular channel measures frequency, the value is measured
circuit and a value which corresponds into a in “Hertz” (Hz).
measurement. An example of how the diagnostic tool
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126
3. Once the tractor has gone through diagnostics,
“HMENU” should appear on the display. Release
the button on the EST cable.
4. Press the “HMENU” button nine times. “H9” H9 1
should appear on the EST display.
5. After a few seconds the first channel will be
indicated on the EST display.
6. The channels, up to 24, may be displayed by
clicking the up and down buttons (1) on the EST.
Listed below are the channels and their values.
IMPORTANT: Transmission operation is enabled in
this menu.
NOTE: The status of the tractor (with key switch in the 127
“OFF”, “ON” (engine off), or “START” (engine
running) position) is listed behind the channel title in
parenthesis.
NOTE: Sometimes the clutch pedal position is not
stated. This is because the Power Shuttle FNR lever
may be stated in a certain position. The clutch pedal
depressed is the same as the Power Shuttle FNR
lever in neutral.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 91
1. Clutch Pedal Potentiometer, (ON)
• released, (pedal up), 542 (maximum)
• depressed, (pedal down), 38 (minimum)
I--542
2. Transmission Oil Temperature Sensor, (ON)
NOTE: “HC Menu” will display transmission oil
temperature in degrees Celsius.
• At 0_ C (32_ F) 463 + 69
• At 30_ C (86_ F) 225 + 33
• At 60_ C (140_ F) 136 + 20
• At 90_ C (194_ F) 53 + 8 128
3. ECM +12 VF Keyed Battery Supply Voltage,
(ON)
• Battery charge at 9V (low charge,
prolonged cranking) 428
• Battery charge at 12V (normal) 595
• Battery charge at 16V (overcharge) 762
4. ECM +12VD Keyed Battery Voltage, (START)
a) Clutch pedal released and Power Shuttle
FNR lever in the forward or reverse position.
• Battery charge at 9V (low charge) 428
• Battery charge at 12V (normal) 595
• Battery charge at 16V (overcharge) 762
b) Power Shuttle FNR lever in the neutral posi-
tion or clutch pedal depressed 0-95
5. Synchronizer Forward (Hi/Lo) Position
Switch, (NOT USED TNA)
6. Synchronizer Reverse (Shuttle) Position
Switch, (NOT USED TNA)
WARNING
The tractor will move when checking channels 7
and 8. Be sure the area around the tractor is clear
of people and objects before performing the
following test, otherwise bodily injury, death or
damage may occur.
• Display will read (200 min-400 max) 350 • In neutral (516 min – 900 max) 680
• In gear (21 min – 514 max) 340
8. Clutch (A) PWM Solenoid Driver Versus 17. Range (G1) Gear Shift Lever Position Switch,
Status Sensed, (START) (ON)
• Release the parking brake • In neutral (516 min – 900 max) 680
• Place range control lever into “A” • In gear (21 min – 514 max) 340
• Place the gear selector lever into first
18. Creeper Control Lever (NOT USED TNA)
• Place the Power Shuttle FNR lever into
forward position for all transmissions 19. Wheel Speed Sensor Frequency, (ON)
• Display will read (200 min-400 max) 350 WARNING
The tractor will move when checking channel 19.
9. Power Shuttle FNR Lever Forward Switch,
Be sure the area around the tractor is clear of
(ON)
people and objects before performing the
• Neutral (21 min – 323 max) 170 following test, otherwise bodily injury, death, or
• Forward (326 min – 900 max) 480 damage may occur.
13. Synchronizer in Forward (Hi/Lo) Position • With FNR lever in neutral or with clutch pedal
Solenoid, (NOT USED TNA) depressed -- solenoid energized 12V
14. 5V input Sensor Supply Voltage, (ON)
• With FNR lever NOT in neutral and with clutch
• (521 min. – 849 max.) 670 pedal released -- solenoid not energized 0V
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 93
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129
3. Once the tractor has gone through diagnostics,
“HMENU” should appear on the display. Release
the button on the EST cable.
4. Press the button until the “HA” appears on the HA
EST display.
130
94 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
5. Place the Power Shuttle FNR lever (1) into the
forward position.
F
NOTE: To run stationary test (if engine is running), R
disengage the range lever and engage the parking
brake.
131
6. When the clutch pedal is released the percentage
should be 100% or 99 % ON.
133
7. Turn the key switch to the “OFF” position to
disconnect the EST or press the button on the
EST cable to access another menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 95
26083
136
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the button on the EST cable.
4. Press the button on the EST cable until “HC” HC
appears on the EST display.
5. After a few seconds the display on the EST will
indicate the temperature of the transmission oil,
in degrees Celsius. An example is: T = 21° C. The
temperature range is --40°C to +120°C (--40°F) to
+248°F).
6. Turn the key switch to the “OFF” (A) position to
disconnect the EST or press the button on the
EST cable to access another menu. 137
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 97
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138
3. After the tractor has gone through the
diagnostics, “HMENU” will appear on the EST
display. Release the button on the EST cable.
4. Press the button on the EST cable until “HD” HD
appears on the EST display.
5. After a few seconds the EST display will indicate
the status of the synchronizers position.
An example is: Pos = Hi/Lo, means the
synchronizer in the rear position ready for forward
travel, forward (Hi/Lo) position sensor pressed,
reverse (Shuttle) position sensor not pressed.
If the display indicates Pos = SHTL (or SHUT),
the synchronizer is in the front position for reverse
travel, reverse (Shuttle) position sensor pressed, 139
forward (Hi/Lo) position sensor not pressed.
If the display indicates Pos = UNKN, the ECM is
unsure of what position the synchronizer is in,
because the synchronizer did not engage
properly or is malfunctioning in some way,
normally Error Code 72.
98 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: In case of failure of one or both synchronizer
position sensor, the message Pos = UNKN could be
displayed even if the synchronizer moves and
engages correctly. In this case, however, the Error
Code selected for the particular position sensor
should appear flashing on the instrument panel.
In normal conditions, the F/R synchronizer should
never be in the mechanical neutral position. If not
following a mechanical or electro-hydraulic problem,
the F/R synchronizer is always meshed with forward
or reverse gear even if the Power Shuttle FNR lever
or clutch pedal are in neutral. Mechanically there is
not a neutral synchronizer position. The Power
Shuttle FNR lever or clutch pedal are causing the
clutch packs to neutralize.
In normal conditions at engine start-up and during
ECM self-diagnosis, the F/R synchronizer is moved
automatically by the ECM to the opposite position
from tractor shut down. For example, if the
synchronizer is in the forward position, then it would
be moved to the reverse position during
self-diagnosis.
6. Increase the engine to 1200 – 1400 RPM and
click the up arrow and down arrow buttons on the
EST to change the position of the synchronizer.
The EST display will indicate the position of the
synchronizer.
7. Change the synchronizer position several times
to be sure the synchronizer is functioning
properly.
8. Turn the key switch to the “OFF” position (A) to
disconnect the EST or press the button on the
EST cable to access another menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 99
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140
3. Once the tractor has gone through diagnostics,
“HHMENU” should appear on the display.
Release the button on the EST cable.
4. Press the button on the EST cable until “HE” HE 1
appears on the EST display.
5. The display on the EST will indicate one of the
following settings:
• High WST=HI (approx. 8 mph)
• Medium WST=MID (approx. 4 mph)
• Low WST=LOW (approx. 3 mph)
6. To change the engagement speed, click the up
and down buttons (1) on the EST until the desired 141
speed is indicated on the EST display.
7. Turn the key switch to the “OFF” (A) position to
store the setting in the ECM.
100 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
1
20043041
142
1. Put the key switch (1) into the “OFF” position (A)
and connect the EST to the Power Shuttle ECM,
as described previously in this manual.
2. Hold the button on the EST cable and turn the key
switch (1) to the “ON” position (B).
26083
143
3. After the tractor has gone through the diagnos-
tics, “HMENU” will appear on the EST display.
Release the button on the EST cable.
4. Press the button on the EST cable until “HF” HF
appears on the EST display.
5. The EST display will indicate the last stored Error
Code. An example would be: E (9) =11.
6. The following key is used for Error Codes:
• E Error
• (9) Progressive storage channel of the
Error
• 11 Error Code number 144
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 101
7. The following will be displayed when there are no
Error Codes stored: E (1)=00 There is a
maximum of ten stored Error Codes. E(10) will be
the most recent Error Code.
E (1) = 00 1
NOTE: Do not hold the buttons that change the Error
Code displayed, otherwise the Error Codes may be
erased.
8. If multiple Error Codes are present, use the up
arrow and down arrow buttons (1) to view Error
Codes from other channels. Click them momen-
tarily when changing the Error Code viewed.
9. Stored errors can be erased from the non-volatile
memory by clicking and holding the down arrow
button on the EST until the following sequence is 145
displayed: ERASE 5s, ERASE4s, ERASE 3s,
ERASE 2s, ERASE 1s, ERASED.
NOTE: If the down arrow is released or the button on
the EST cable is pushed during the erasure
countdown, the sequence is cancelled and the Error
Codes are not erased.
10. Release the down button once the errors have
been erased and turn the key switch to the “OFF”
position (A) for at least two seconds.
102 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
TROUBLESHOOTING FAULT CODES
WARNING calibration of the hydraulic clutches MENU H1
page 70.
Notes to help the operator make diagnosis and
problem--solving easier. other requested calibration operations.
5. If the ECM needs to be replaced, the following 8. CN1--4 or CN2--25 on the ECM connections (85)
operations must be carried out: refer to the smaller connection (18 pin) or the
bigger connection (36 pin) and the relative pin
the H8 MENU function (cancellation of the number.
resident non--volatile memory); also check that
the self--configuration operation at the first 9. The faults are listed in progressive order starting
start--up (after ECM replacement) is correct; on page 104.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 103
ECM LOCATION
The ECM (1) controls the POWER SHUTTLE.
104 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: In this manual, the Power Shuttle ECM error codes are divided into two main pages, which face each
other. One page describes the error code and the conditions, causes, test, effects, recovery, and other pertinent
information of the error code, while the second page displays a flow chart for troubleshooting. Becoming familiar
with both the error code description page and the flow chart page, as well as using them together when
performing diagnostic testing on the Power Shuttle, will improve repair capability, and reduce the time spent on
troubleshooting. In addition, a third page identifies the connectors involved with that error code.
Conditions:
1. While tractor is being driven, signal voltage at ECM connector 2, pin 24 drops below 0.053 volts.
2. While tractor is in neutral, signal voltage at ECM connector 2, pin 24 drops below 0.053 volts.
Causes:
• Faulty wiring; circuit is shorted to ground or open between ECM connector 2, pin 20 and Clutch Pedal
Potentiometer, or between potentiometer terminals, or between Clutch Pedal Potentiometer and ECM
connector 2, pin 24. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to ground
or open between potentiometer and any other 5 volt sensor.
• Faulty Clutch Pedal Potentiometer (1).
• Faulty ECM.
Tests:
• H9, Channel 1 value is below 30 counts.
• H5, doesn’t display transition between d0 and d20.
• HA, doesn’t read the correct percentage.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• The clutch pedal doesn’t work.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever.
Effects of Condition 2:
• An intermittent error is the same as the operator abruptly popping the Clutch Pedal.
• Transmission is limited; inching the tractor with the Clutch Pedal is not possible. Tractor can only be moved
using the Power Shuttle FNR Lever. Depressing the Clutch Pedal will stop the tractor and the error will revert
back to the first Condition.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
NOTE: This error may also cause Error Code 37 and Error Code 48 to activate.
NOTE: The proper operation of the Power Shuttle FNR Lever and/or Clutch Pedal Switch guarantee activation
of the Dump Solenoid in order to safely control the transmission.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 105
FAULT CODE 11
Turn the starter key to the OFF position. Disconnect the potentiometer connection
Remove the left--hand panel under the (123).
dashboard. NO Using a digital tester, is the value between NO
Is connection (123) or the clutch pedal po- wires (V) and (N) (potentiometer side with
tentiometer wiring disconnected? the pedal released) ∼ 3.8 kΩ?
YES YES
Connect the connection and/or wiring. Is wire (S) (wiring side) in short to ground? NO
YES
50025110
106 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 11
ECM PIN REFERENCE
146
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 107
FAULT CODE 11
1 ZB (18)
1 SN (17)
1 GN (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5)
1 GR (4) Empty (11) 137A
1 SG (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
108 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
1. While tractor is being driven, voltage at ECM connector 2, pin 24 goes above 0.96 volts.
2. While tractor is in neutral, voltage at ECM connector 2, pin 24 goes above 0.96 volts.
Causes:
• Faulty wiring; circuit is shorted to 12 volts between ECM connector 2, pin 20 and Clutch Pedal Potentiometer,
or short to 5v across potentiometer terminals, or short to 5 or 12v between Clutch Pedal Potentiometer and
ECM connector 2, pin 24. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to
12v between potentiometer and any other 5 volt sensor.
• Faulty Clutch Pedal Potentiometer (1).
• Faulty ECM
Tests:
• H9, Channel 1 value is above 545 counts.
• H5, doesn’t display transition between d0 and d20.
• HA, doesn’t read the correct percentage.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• The clutch pedal doesn’t work.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever.
Effects of Condition 2:
• An intermittent error is the same as the operator abruptly popping the Clutch Pedal.
• Transmission is limited; inching the tractor with the Clutch Pedal is not possible. Tractor can only be moved
using the Power Shuttle FNR Lever. Depressing the Clutch Pedal will stop the tractor and the error will revert
back to the first Condition.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
NOTE: This error may also cause Error Code 38 and Error Code 47 to activate.
NOTE: The proper operation of the Power Shuttle FNR Lever and/or Clutch Pedal Switch guarantee activation
of the Dump Solenoid in order to safely control the transmission.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 109
FAULT CODE 12
Turn the starter key to the OFF position. Disconnect connection (123) on the poten-
Remove the left--hand panel under the tiometer.
dashboard. NO Using a digital tester, is the value between NO
Is connection (123), or the clutch pedal wires (V) and (N) (potentiometer side with
potentiometer wiring, disconnected? the pedal released) ∼ 3.8 kΩ?
YES YES
Connect the connection and/or wiring. Disconnect the control panel and the con-
nections (85) on the ECM.
Is there electrical continuity between pin NO
CN2--29 (VN) on connections (137) and
connection (123) (VN) on the potentiome-
ter?
YES
50025110
110 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 12
ECM PIN REFERENCE
147
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 111
FAULT CODE 12
1 ZB (18)
1 SN (17)
1 GN (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5)
1 GR (4) Empty (11) 137A
1 SG (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
112 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: On a 32 x 16 the Transmission Status Lamp is the Hi(Rabbit) and Lo(Turtle) lamps. They will flash in a
alternating manner.
Conditions:
• While driving or stationary, both Hi and Lo buttons pressed simultaneously longer than 0.5 seconds.
Causes:
• Operator pressed Hi and Lo Buttons at the same time.
• Hi or Lo Button Switch is stuck closed while the other button is pressed, (broken switch).
• Faulty wiring; circuit is shorted to 12 volts between Hi or Lo Button Switch and ECM connector 2, pin 3 or
22, when the opposition button is pressed.
Tests:
• H5, doesn’t display transition between d0 and d24 for Lo(Turtle) or d25 for Hi(Rabbit).
Effects:
• The Transmission Status Lamp is flashing.
• Speed shift will not take place.
• Transmission operates normally but not when Hi or Lo speed shift is conducted.
Recovery:
• Error will self-clear when Condition or Causes stop, but will be stored in HF.
• Cause must be resolved and cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 113
FAULT CODE 13
87
0,5 AV (1)
1 C (2)
0,5 MB (3)
114 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 14 – MAIN (C1) GEAR SHIFT SWITCH SIGNAL VOLTAGE SHORT TO 5 OR 12
VOLTS.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
1. While tractor is being driven, voltage at ECM connector 2, pin 4 goes above 4.2 volts.
2. While tractor is in neutral, voltage at ECM connector 2, pin 4 goes above 4.2 volts. Clutch Packs are at
maximum pressure but no movement seen while Main (C1) Gear Shift Switch reports to be engaged, (Wheel
Speed Sensor signal not reliable or tractor is not moving).
Causes:
• Faulty wiring; circuit is shorted to 12 volts between ECM connector 2, pin 20 and Main (C1) Gear Shift Switch,
or short to 5v volts between switch terminals, or short 5 or 12v between switch and ECM connector 2, pin
4. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to 12v between switch and
any other 5 volt sensor.
• Faulty Main (C1) Gear Shift Switch.
• Faulty ECM.
Tests:
• H9, Channel 16 value is above 860 counts.
• H5, doesn’t display transition between d0 and d33.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Main (C1) Gear Shift Switch neutral position can not be detected.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal,
and Main (C1) Gear Shift Lever.
Effects of Condition 2:
• Transmission is modified; Main (C1) Gear Shift Switch neutral position can not be detected, so ECM assumes
position is in gear. If Wheel Speed Sensor signal is not reliable, (Error Code 49), then transmission is critically
disabled, (no increase in wheel rotation when the Clutch Pack is at maximum pressure causes the Dump
Solenoid to be energized which returns oil to sump). If Wheel Speed Sensor signal is reliable, (no error), then
transmission attempt to move is conducted, (when the Clutch Pedal released and Power Shuttle FNR Lever
engaged into a direction).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 115
FAULT CODE 14
Turn the starter key to the OFF position. Disconnect connection (71) on pushbutton
Remove the rear right--hand wheel and (C1).
check connection (71) on pushbutton NO Position the gear lever in neutral and, using NO
(C1). a digital tester, measure the electrical resist-
Is there a short circuit between the wires? ance on the pushbutton.
Is the resistance ∼ 550 Ω?
YES
YES
Check the wiring and eliminate the cause
of the short circuit. Are wires (GL) and (AB) (wiring side) in
NO
short?
YES
71
1 AB (1)
1 GL (2)
116 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 14
ECM PIN REFERENCE
148
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 117
FAULT CODE 14
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
118 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 15 – MAIN (C1) GEAR SHIFT SWITCH SIGNAL VOLTAGE SHORT TO GROUND
OR OPEN CIRCUIT.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
1. While tractor is being driven, voltage at ECM connector 2, pin 4 goes below 0.7 volts.
2. While tractor is in neutral, voltage at ECM connector 2, pin 4 goes below 0.7 volts. Clutch Packs are at
maximum pressure but no movement seen while Main (C1) Gear Shift Switch reports to be engaged, (Wheel
Speed Sensor signal not reliable or tractor is not moving).
Causes:
• Faulty wiring; circuit is short to ground or open between ECM connector 2, pin 20 and Main (C1) Gear Shift
Switch, or across switch terminals, or between Main (C1) Gear Shift Switch and ECM connector 2, pin 4. Or
common 5 volt supply wire from ECM connector 2, pin 20 is shorted to ground or open between Main (C1)
Gear Shift Switch and any other 5 volt sensor.
• Faulty Main (C1) Gear Shift Switch.
• Faulty ECM.
Tests:
• H9, Channel 16 value is below 143 counts.
• H5, doesn’t display a transition between d0 and d33.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Main (C1) Gear Shift Switch neutral position can not be detected.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal,
and Main (C1) Gear Shift Lever.
Effects of Condition 2:
• Transmission is modified; Main (C1) Gear Shift Switch neutral position can not be detected, so ECM assumes
position is in gear. If Wheel Speed Sensor signal is not reliable, (Error Code 49), then transmission is critically
disabled, (no increase in wheel rotation when the Clutch Pack is at maximum pressure causes the Dump
Solenoid to be energized which returns oil to sump). If Wheel Speed Sensor signal is reliable, (no error), then
transmission attempt to move is conducted, (when the Clutch Pedal released and Power Shuttle FNR Lever
engaged into a direction).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu 1.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 119
FAULT CODE 15
71
1 AB (1)
1 GL (2)
120 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 15
ECM PIN REFERENCE
149
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 121
FAULT CODE 15
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
122 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 16 – RANGE (G1) GEAR SHIFT SWITCH SIGNAL VOLTAGE SHORT TO 5 OR 12
VOLTS.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
1. While tractor is being driven, voltage at ECM connector 2, pin 28 goes above 4.2 volts.
2. While tractor is in neutral, voltage at ECM connector 2, pin 28 goes above 4.2 volts. Clutch Packs are at
maximum pressure but no movement seen while Range (G1) Gear Shift Switch reports to be engaged,
(Wheel Speed Sensor signal not reliable or tractor is not moving).
Causes:
• Faulty wiring; circuit is shorted to 12 volts between ECM connector 2, pin 20 and Range (G1) Gear Shift
Switch, or short to 5 volts between switch terminals, or short 5 or 12v between switch and ECM connector
2, pin 28. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to 12v between
switch and any other 5 volt sensor.
• Faulty Range (G1) Gear Shift Switch.
• Faulty ECM.
Tests:
• H9, Channel 17 value is above 860 counts.
• H5, doesn’t display transition between d0 and d34.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Range (G1) Gear Shift neutral position can not be detected.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal,
and Range (G1) Gear Shift Lever.
Effects of Condition 2:
• Transmission is modified; Range (G1) Gear Shift Switch neutral position can not be detected, so ECM
assumes position is in gear. If Wheel Speed Sensor signal is not reliable, (Error Code 49), then transmission
is critically disabled, (no increase in wheel rotation when the Clutch Pack is at maximum pressure causes
the Dump Solenoid to be energized which returns oil to sump). If Wheel Speed Sensor signal is reliable, (no
error), then transmission attempt to move is conducted, (when the Clutch Pedal released and Power Shuttle
FNR Lever engaged into a direction).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 123
FAULT CODE 16
Turn the starter key to the OFF position. Disconnect connection (70) on pushbutton
Remove the rear right--hand wheel and (G1).
check connection (70) on pushbutton NO Position the range lever in neutral and, us-
NO
(G1). ing a digital tester, measure the electrical re-
Is there a short circuit between the wires? sistance on the pushbutton.
YES Is the resistance ∼ 550 Ω?
YES
Check the wiring and eliminate the cause
of the short circuit. Use a digital tester.
Are wires (BG) and (AB) (wiring side) in NO
short?
YES
70
1 BG (2)
1 AB (1)
124 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 16
ECM PIN REFERENCE
150
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 125
FAULT CODE 16
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
126 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 17 - RANGE (G1) GEAR SHIFT SWITCH SIGNAL VOLTAGE SHORT TO
GROUND OR OPEN CIRCUIT.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
1. While tractor is being driven, voltage at ECM connector 2, pin 28 goes below 0.7 volts.
2. While tractor is in neutral, voltage at ECM connector 2, pin 28 goes below 0.7 volts. Clutch Packs are at
maximum pressure but no movement seen while Range (G1) Gear Shift Switch reports to be engaged,
(Wheel Speed Sensor signal not reliable or tractor is not moving).
Causes:
• Faulty wiring; circuit is short to ground or open between ECM connector 2, pin 20 and Range (G1) Gear Shift
Switch, or across switch terminals, or between Range (G1) Gear Shift Switch and ECM connector 2, pin 28.
Or common 5 volt supply wire from ECM connector 2, pin 20 is shorted to ground or open between Range
(G1) Gear Shift Switch and any other 5 volt sensor.
• Faulty Range (G1) Gear Shift Switch.
• Faulty ECM.
Tests:
• H9, Channel 17 value is below 143 counts.
• H5, doesn’t display transition between d0 and d34.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Range (G1) Gear Shift neutral position can not be detected.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal,
and Range (G1) Gear Shift Lever.
Effects of Condition 2:
• Transmission is modified; Range (G1) Gear Shift Switch neutral position can not be detected, so ECM
assumes position is in gear. If Wheel Speed Sensor signal is not reliable, (Error Code 49), then transmission
is critically disabled, (no increase in wheel rotation when the Clutch Pack is at maximum pressure causes
the Dump Solenoid to be energized which returns oil to sump). If Wheel Speed Sensor signal is reliable, (no
error), then transmission attempt to move is conducted, (when the Clutch Pedal released and Power Shuttle
FNR Lever engaged into a direction).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 127
FAULT CODE 17
70
1 BG (2)
1 AB (1)
128 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 17
ECM PIN REFERENCE
151
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 129
FAULT CODE 17
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
130 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 18 -- VOLTAGE FROM CREEPER (N) SWITCH (CREEPER LEVER) TOO HIGH.
(NOT USED TNA)
Conditions/Detection:
• Voltage at ECM connector 2, pin 21 goes above 4.2 volts.
Causes:
• Short circuit to +5 or +12 volts between creeper switch and ECM connector 2, pin 21.
• Short circuit at switch terminals or switch failure.
• ECM failure
Effects:
• Creeper lever neutral position cannot be detected
• The ECM will assume the creeper is engaged and the tractor will attempt to move when the shuttle lever is
in the forward or reverse position and the clutch pedal is raised.
Recovery:
• Cause must be resolved and the error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 131
FAULT CODE 18
227
0,5 AB
0,5 HG
132 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 18
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 133
FAULT CODE 19 -- VOLTAGE FROM CREEPER (N) SWITCH (CREEPER LEVER) TOO LOW.
(NOT USED TNA)
Conditions/Detection:
• Voltage at ECM connector 2, pin 21, goes below 0.7 volts.
Causes:
• Open circuit or short to ground between creeper switch and ECM connector 2, pin 21.
• Open circuit or short to ground between switch terminals or faulty switch.
• ECM failure
Effects:
• Creeper lever neutral position cannot be detected
• The ECM will assume the tractor is in gear and the tractor will attempt to move when the shuttle lever is in
the forward or reverse position and the clutch pedal is raised.
Recovery:
• Cause must be resolved and the error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 135
FAULT CODE 19
227
0,5 AB
0,5 HG
136 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 19
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 137
NOTE: Power Shuttle ECM to PS ECM Harness connected at CN1 and CN2, located under the instrument panel.
PS ECM Harness to PS Transmission Side Harness connected at CN 9 A-D or CN 9 (24 pins), located under
the hood on engine side of firewall. PS Transmission Side Harness to Dump Solenoid and F/R Synchronizer
Position Sensors located on left side of transmission by the Power Shuttle Control Valve.
Conditions:
• While tractor is being driven or in neutral, open circuit between Power Shuttle ECM Harness and Power
Shuttle Transmission Side Harness hinders communication.
Causes:
• Faulty wiring; connector between PS ECM Harness and PS Transmission Side Harness disconnected, (at
firewall). Connector between Dump Solenoid and Transmission Side Harness is disconnected. Connector
between F/R Synchronizer Position Sensors and Transmission Side Harness is disconnected. Connector
between F/R Synchronizer Solenoids and Transmission Side Harness is disconnected. Connectors and pins
are pinched, loose, or corroded.
Tests:
• H9, channels related to the dump solenoid, F/R Synchronizer Position Sensors, and F/R Synchronizer
Solenoids will not display the correct count.
• H5, related to the dump solenoid, F/R Synchronizer Position Sensors, and F/R Synchronizer Solenoids
doesn’t display the correct transition between d0 and the corresponding d value.
• HF, would display open circuit FAULT CODEs related to the dump solenoid, F/R Synchronizer Position
Sensors, and F/R Synchronizer Solenoids.
Effects:
• Transmission is critically disabled; but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 139
FAULT CODE 21
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 141
FAULT CODE 22 – CLUTCH PACK (A) PULSE WIDTH MODULATED SOLENOID COIL SHORT
CIRCUIT.
NOTE: On all transmissions Clutch Pack (A) is the front pack, used for forward movement, controlled by the
bottom, horizontal solenoid on the Power Shuttle Control Valve Assembly. Clutch Pack (B) is the rear pack, used
for reverse movement, controlled by the top, horizontal solenoid on the Power Shuttle Control Valve Assembly.
Conditions:
1. While tractor is being driven in Forward, the Clutch Pack (A) PWM Solenoid has a short circuit.
2. While tractor is being driven in Reverse, the Clutch Pack (A) PWM Solenoid has a short circuit.
Causes:
• Faulty wiring; circuit is shorted between the ECM connector 1, pin 10 and ECM connector 1, pin 6 wires, or
across the two solenoid coil terminals.
• Faulty Clutch Pack (A) PWM Solenoid Coil.
• Faulty ECM.
Tests:
• H9, Channel 8 value is below 200 counts.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Clutch Pack (A) becomes inoperable.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Clutch Pack (A) becomes inoperable; meaning the output signal from ECM, CN1-10
sends voltage to the input signal ECM, CN1-6 without going through the solenoid coil. PWM Solenoid can
not be electrically controlled to pressurize and de-pressurize the Clutch Pack. Transmission will only operate
in Reverse.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 143
FAULT CODE 22
Wires (AR) and (AN) (wiring side) are in short. NO Replace the ECM.
YES
106
144 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 22
ECM PIN REFERENCE
152
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 145
FAULT CODE 22
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
146 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 23 – CLUTCH PACK (B) PULSE WIDTH MODULATED SOLENOID COIL SHORT
CIRCUIT.
NOTE: Two Conditions/Detection will trigger this error code.
Conditions:
1. While tractor is being driven in Reverse, the Clutch Pack (B) PWM Solenoid has a short circuit.
2. While tractor is being driven in Forward, the Clutch Pack (B) PWM Solenoid has a short circuit.
Causes:
• Faulty wiring; circuit is shorted between ECM connector 1, pin 11 and ECM connector 1, pin 5 wires, or across
the two solenoid coil terminals.
• Faulty Clutch Pack (B) PWM Solenoid Coil.
• Faulty ECM.
Tests:
• H9, Channel 7 value is below 200 counts.
• Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Clutch Pack (B) becomes inoperable.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Clutch Pack (B) becomes inoperable; meaning the output signal from ECM, CN1-11
sends voltage to the input signal ECM, CN1-5 without going through the solenoid coil. PWM Solenoid can
not be electrically controlled to pressurize and de-pressurize the Clutch Pack. Transmission will only operate
in Forward.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 147
FAULT CODE 23
Wires (BN) and (BR) (wiring side) are in short. NO Replace the ECM.
YES
66
148 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 23
ECM PIN REFERENCE
153
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 149
FAULT CODE 23
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
150 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 24 – CLUTCH PACK (A) AND (B) PULSE WIDTH MODULATED SOLENOIDS
ARE NOT CALIBRATED.
Conditions:
• Clutch Pack Solenoid Calibration Values are out of acceptable range or are not registered.
Causes:
• Clutch Pack Calibration procedure, (H1) has not been performed after replacing a Power Shuttle ECM.
• Clutch Pack Calibration procedure, (H1) has not been performed after conducting a Non-Volatile Memory
Erasure, (H8), using the CDU or EST.
• Clutch Pack Calibration procedure, (H1) has not been performed after replacing the Clutch Pack (A and B)
PWM Solenoids.
• During Clutch Pack Calibration procedure, (H1) a Calibration “U” Error occurs preventing the completion of
a Calibration procedure.
• Faulty ECM; Clutch Pack Calibration values are corrupt in the Electrically Erased Programmable Read Only
Memory, (EEPROM) and Non-Volatile Memory, (NVM), [H8].
Tests:
• H2, doesn’t display calibration values within range 230 to 480 mA.
Effects:
• Transmission is modified; feathering with the Clutch Pedal will be poor, jerky, or impossible. Directional
modulation between forward and reverse using the Power Shuttle FNR Lever will be poor, jerky, or
impossible.
• Error code will remain active until a Clutch Pack Calibration procedure, (H1), is completed.
Recovery:
• Cause must be resolved and the error must be cleared using the CDU or EST, HF Menu.
NOTE: This error code will mask Errors Code 28 and Error Code 29 to prevent ECM memory saturation.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 151
FAULT CODE 24
H1
H
MENU
1 2 3 4
MDB0751A
152 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• For 3 consecutive seconds, the Engine RPM is greater than 3500, with Wheel Speed Sensor indicating
movement, while a Clutch Pack receives full pressure.
Causes:
• Faulty alternator drive belt. Faulty alternator.
• Faulty Engine high idle setting.
• Frequency between alternator W+ terminal and ECM connector 2, pin 15 is too high.
Tests:
• H9, channel 20 is higher than given value.
Effects:
• Unable to conduct Calibration of Clutch Packs (H1).
• Transmission is modified; ECM assumes 2300 Engine RPM, so engine performance may be reduced at other
RPM levels.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF menu.
NOTE: This error will NOT self-clear even if the engine RPM is returned to correct speed.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 153
FAULT CODE 26
Conditions:
• For 3 consecutive seconds, the Engine RPM is less than 500, with Wheel Speed Sensor indicating
movement, while a Clutch Pack receives full pressure.
Causes:
• Faulty Alternator Drive Belt.
• Faulty Alternator.
• Faulty Engine low idle setting.
• Faulty wiring; circuit open between Alternator W+ terminal and ECM connector 2, pin 15, or short to ground
between ECM connector 2, pin 15 and alternator (W+) terminal, or short to 12 volts between ECM connector
2, pin 15 and alternator {W+) terminal.
Tests:
• H9, channel 20 is lower than given value.
Effects:
• Unable to conduct Calibration of Clutch Packs (H1)
• Transmission is modified; ECM assumes 2300 Engine RPM, so engine performance may be reduced at other
RPM levels.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF menu.
NOTE: This error will NOT clear even if the engine RPM is throttle down to correct speed.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 155
FAULT CODE 27
Turn the starter key to the ON position. Replace the lamp bulb.
NO
Is the alternator recharge lamp ON?
YES
Start the engine and accelerate to 1200 Check the recharge system.
rpm. NO
Does the fault persist?
Is the recharge lamp OFF?
YES
YES
Is wire (R) on the alternator socket (W) Connect the wire correctly
NO
correctly connected?
YES
FAULT CODE 27
ECM PIN REFERENCE
154
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 157
FAULT CODE 27
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
85A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
85B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 0.5 S (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
158 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• While key switch is in the “ON” position the ECM detects that the Clutch Pack (B) is not calibrated.
Causes:
• Clutch Pack (B) Calibration procedure, (H1) has not been performed after replacing a Power Shuttle ECM.
• Clutch Pack (B) Calibration procedure, (H1) has not been performed after conducting a Non-Volatile Memory
Erasure, (H8), using the CDU or EST.
• Clutch Pack (B) Calibration procedure, (H1) has not been performed after replacing the Clutch Pack (A and
B) PWM Solenoids.
• During Clutch Pack (B) Calibration procedure, (H1) a Calibration “U” Error occurs preventing the completion
of a Calibration procedure.
• Faulty ECM; Clutch Pack (B) Calibration values are corrupt in the Electrically Erased Programmable Read
Only Memory, (EEPROM) and Non-Volatile Memory, (NVM), [H8].
Tests:
• H2, doesn’t display calibration values within range 230 to 480 mA.
Effects:
• Transmission is modified; Reverse will be affected by the poor performance of Clutch Pack (B).
• Error code will remain active until a Clutch Pack Calibration procedure, (H1), is completed.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 159
FAULT CODE 28
H1
H
MENU
1 2 3 4
MDB0751A
160 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• While key switch is in the “ON” position the ECM detects that the Clutch Pack (A) is not calibrated.
Causes:
• Clutch Pack (A) Calibration procedure, (H1) has not been performed after replacing a Power Shuttle ECM.
• Clutch Pack (A) Calibration procedure, (H1) has not been performed after conducting a Non-Volatile Memory
Erasure, (H8), using the CDU or EST.
• Clutch Pack (A) Calibration procedure, (H1) has not been performed after replacing the Clutch Pack (A and
B) PWM Solenoids.
• During Clutch Pack (A) Calibration procedure, (H1) a Calibration “U” Error occurs preventing the completion
of a Calibration procedure.
• Faulty ECM; Clutch Pack (A) Calibration values are corrupt in the Electrically Erased Programmable Read
Only Memory, (EEPROM) and Non-Volatile Memory, (NVM), [H8].
Tests:
• H2, doesn’t display calibration values within range 230 to 480 mA.
Effects:
• Transmission is modified; Forward will be affected by the poor performance of Clutch Pack (A).
• Error code will remain active until a Clutch Pack Calibration procedure, (H1), is completed.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 161
FAULT CODE 29
H1
H
MENU
1 2 3 4
MDB0751A
162 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
1. While the tractor is being driven in reverse the Reverse (Shuttle) Synchronizer Solenoid has a short circuit.
2. While the tractor is in neutral the Reverse (Shuttle) Synchronizer Solenoid has a short circuit.
Causes:
• Faulty wiring; circuit shorted between ECM connector 1, pin 17 and ECM connector 1, pin 3 wires, or across
the two coil terminals.
• Faulty Reverse (Shuttle) Synchronizer Solenoid Coil.
• Faulty ECM.
Tests:
• H9, channel 13 value is below 0 counts.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Reverse Side of the F/R Synchronizer Piston becomes inoperable; meaning the
solenoid can not hydraulically pressurize and de-pressurize the piston. If the Synchronizer was already in
the reverse position then the tractor will move in reverse. But once the Synchronizer is moved into the forward
position it will not be able to shift it back into reverse.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 163
FAULT CODE 31
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 165
Conditions:
1. While the tractor is being driven in forward the Forward (Hi-Lo) Synchronizer Solenoid has a short circuit.
2. While the tractor is in neutral the Forward (Hi-Lo) Synchronizer Solenoid has a short circuit.
Causes:
• Faulty wiring; circuit shorted between ECM connector 1, pin 16 and ECM connector 1, pin 4 wires, or across
the two coil terminals.
• Faulty Forward (Hi-Lo) Synchronizer Solenoid Coil.
• Faulty ECM.
Tests:
• H9, channel 12 value is below 0 counts.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Forward Side of the F/R Synchronizer Piston becomes inoperable; meaning the
solenoid can not hydraulically pressurize and de-pressurize the piston. If the Synchronizer was already in
the Forward position then the tractor will move in forward. But once the Synchronizer is moved into the
Reverse position it will not be able to shift it back into forward.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 167
FAULT CODE 32
68
168 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 32
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
137B
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 169
Conditions:
1. While the tractor is being driven in forward or reverse the Dump Solenoid has a short circuit.
2. While the tractor is in neutral the Dump Solenoid has a short circuit.
Causes:
• Faulty wiring; circuit is shorted between ECM connector 1, pin 18 and ECM connector 1, pin 2 wires, or across
the two coil terminals.
• Faulty Dump Solenoid Coil.
• Faulty ECM.
Tests:
• No H Menu for diagnostic check.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Dump Solenoid stays energized, meaning the output signal from ECM, CN1-18
sends voltage to the input signal ECM, CN1-2 without going through the solenoid coil. The Clutch Packs (A
or B) can not be hydraulically de-pressurised. Transmission will still operate by using other Clutch Pack
solenoids to bleed off hydraulic pressure when shuttle or speed shift is conducted.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 171
FAULT CODE 33
67
1 ZN
1 ZB
172 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 33
ECM PIN REFERENCE
155
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 173
FAULT CODE 33
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
174 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• While the tractor is being driven in forward or reverse, the Dump Solenoid becomes energized by a short to
12 volts.
Causes:
• Faulty wiring; circuit short to 12 volts between ECM connector 1, pin 18 and the solenoid coil terminal, or
across solenoid coil terminals, or between ECM connector 1, pin 2 and solenoid coil terminal.
• Faulty Dump Solenoid Coil.
• Faulty ECM; internal ECM driver is shorted to 12 volts.
Tests:
• No H Menu for diagnostic check.
Effects:
• Dump Solenoid short circuit to 12 volts instead of being 0 volts; therefore keeping the Dump Solenoid
energized which causes Clutch Pack (A or B) to be de-pressurized.
• Transmission is critically disabled; but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 175
FAULT CODE 35
67
1 ZN
1 ZB
176 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 35
ECM PIN REFERENCE
156
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 177
FAULT CODE 35
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
178 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
1. While the tractor is being driven in forward or reverse, the Dump Solenoid has a short to ground or open
circuit.
2. While the tractor is in neutral the Dump Solenoid has a short to ground or open circuit.
Causes:
• Faulty wiring; circuit short to ground or open between ECM connector 1, pin 18 and the solenoid coil terminal,
or across the two coil terminals, or between ECM connector 1, pin 2 and the solenoid coil terminal.
• Faulty Dump Solenoid Coil.
• Faulty ECM; internal ECM driver is open or short to ground.
Tests:
• No H Menu for diagnostic check.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Dump Solenoid stays de-energized. The Clutch Packs (A or B) can not be
hydraulically de-pressurized. Transmission will still operate by using other Clutch Pack solenoids to bleed
off hydraulic pressure when shuttle or speed shift is conducted.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 179
FAULT CODE 36
FAULT CODE 36
ECM PIN REFERENCE
157
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 181
FAULT CODE 36
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
182 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
• For 1 second, when Clutch Pedal is released, (switch closed), the Clutch Pedal Potentiometer is above 30%,
while Power Shuttle FNR Lever is not in neutral, (Voltage is being supplied to ECM connector 2, pin 18), and
with 12 volts not present at ECM connector 1, pin 15.
Causes:
• Faulty wiring; circuit open between ECM connector 1, pin 15 and Clutch Pedal Switch.
• Faulty Clutch Pedal Switch (1).
• Clutch Pedal Switch (1) is sticking, (cold weather condition).
• Clutch Pedal Switch (1) is miss adjusted.
Tests:
• H9, channel 4 is too low.
• H5, does not change from “d0” to “d21”.
• HA, doesn’t display correct values.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Clutch Pedal.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 183
FAULT CODE 37
50025110
184 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 37
ECM PIN REFERENCE
158
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 185
FAULT CODE 37
121
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
85A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
85B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
186 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 38 – CLUTCH PACK (B) PULSE WIDTH MODULATED SOLENOID OR ECM
DRIVER SHORT CIRCUIT TO 12 VOLTS.
Conditions:
• While tractor is being operated the Clutch Pack (B) Pulse Width Modulated Solenoid becomes energized by
a short circuit to 12 volts.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 1, pin 11 and the solenoid coil terminal or
across solenoid coil terminals, or between ECM connector 1, pin 5 and solenoid coil terminal.
• Faulty Clutch Pack (B) PWM Solenoid Coil.
• Faulty ECM; internal ECM driver is shorted to 12 volts.
Tests:
• H9, Channel 7 value stays constant and is above 480 counts.
Effects:
• The Clutch Pack (B) PWM Solenoid Coil remains energized, keeping clutch engaged. Non authorized 12 volt
can only be stopped by activating the Dump Solenoid, (neutral PS FNR Lever or depressed Clutch Pedal).
The transmission is disabled to ensure the operator is not placed in a dangerous situation where the tractor
can not be stopped.
• Transmission is critically disabled, but can be re-enabled by cycling the Ignition Switch, (shutting off tractor).
Recovery:
Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 187
FAULT CODE 38
66
188 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 38
ECM PIN REFERENCE
159
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 189
FAULT CODE 38
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
190 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 39 – CLUTCH PACK (B) PULSE WIDTH MODULATED SOLENOID SHORT
CIRCUIT TO GROUND OR OPEN CIRCUIT OR ECM DRIVER OPEN.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
1. While tractor is being driven Reverse, the Clutch Pack (B) PWM Solenoid has a short to ground or open
circuit.
2. While tractor is being driven Forward, the Clutch Pack (B) PWM Solenoid has a short to ground or open
circuit.
Causes:
• Faulty wiring; circuit is short to ground or open between ECM connector 1, pin 11 and the solenoid coil
terminal, or across the two solenoid coil terminals, or between ECM connector 1, pin 5 and the solenoid coil
terminal.
• Faulty Clutch Pack (B) PWM Solenoid Coil.
• Faulty ECM; internal ECM driver is open or short to ground.
Tests:
• H9, Channel 7 value is below 200 counts
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Clutch Pack (B) becomes inoperable; meaning the PWM Solenoid can not
hydraulically pressurize and de-pressurize the Clutch Pack. Transmission will only operate in Forward.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 191
FAULT CODE 39
Turn the starter key to the OFF position. Check the wiring and eliminate the cause of
Remove the rear left--hand wheel and the the open circuit.
solenoid valves unit guard.
Disconnect connection (66) on the clutch
solenoid valve (B). Replace the solenoid valve coil if inter-
NO
Using a digital tester, measure the electri- rupted.
cal resistance of the solenoid valve coil.
Is the resistance ∼ 10 Ω?
YES
Disconnect the control panel and the con-
Is wire (BN) on the solenoid valve wiring in nections (137) on the ECM.
NO NO
short to ground? Is wire (BR) on the solenoid valve wiring in
YES short to ground?
YES
Check the wiring and eliminate the cause
of the short to ground?
Lift the engine bonnet and disconnect con-
nection (177).
Is there electrical continuity between pin
(A5) (BN) and connection (66) on the sole- NO
noid valve?
YES
66 Is there electrical continuity between pin
(A8) (BR) and connection (66) on the sole- NO
noid valve?
YES
FAULT CODE 39
ECM PIN REFERENCE
160
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 193
FAULT CODE 39
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
194 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 41 – CLUTCH PACK (A) PULSE WIDTH MODULATED SOLENOID SHORT
CIRCUIT TO GROUND OR OPEN CIRCUIT OR ECM DRIVE OPEN.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
1. While tractor is being driven Lo-Forward, the Clutch Pack (A, Lo-Forward) PWM Solenoid has a short to
ground or open circuit.
2. While tractor is being driven Hi-Forward or Reverse, the Clutch Pack (A, Lo-Forward) PWM Solenoid has
a short to ground or open circuit.
Causes:
• Faulty wiring; circuit short to ground or open between ECM connector 1, pin 10 and the solenoid coil terminal,
or across the two solenoid coil terminals, or between ECM connector 1, pin 6 and the solenoid coil terminal.
• Faulty Clutch Pack (A, Lo-Forward) PWM Solenoid Coil.
• Faulty ECM; internal ECM Driver is open or short to ground.
Tests:
• H9, Channel 8 value is below 200 counts
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Clutch Pack (A) becomes inoperable; meaning the PWM Solenoid can not hydraulically pressurize and
de-pressurize the Clutch Pack.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; Clutch Pack (A) becomes inoperable; meaning the PWM Solenoid can not
hydraulically pressurize and de-pressurize the Clutch Pack. Transmission will only operate in Hi-Forward or
Reverse.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 195
FAULT CODE 41
Turn the starter key to the OFF position. Check the wiring and eliminate the cause of
Remove the rear left--hand wheel and the the open circuit.
solenoid valves unit guard.
Disconnect connection (106) on the Replace the solenoid valve coil if inter-
NO
clutch solenoid valve (A). rupted.
Using a digital tester, measure the electri-
cal resistance of the solenoid valve coil.
Is the resistance ∼ 10 Ω?
YES
Disconnect the control panel and the con-
Is wire (AR) on the solenoid valve wiring in nections (137) on the ECM.
NO NO
short to ground? Is wire (AN) on the solenoid valve wiring in
YES short to ground?
YES
Check the wiring and eliminate the cause
of the short to ground?
FAULT CODE 41
ECM PIN REFERENCE
161
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 197
FAULT CODE 41
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
198 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 42 – CLUTCH PACK (A) PULSE WIDTH MODULATED SOLENOID OR ECM
DRIVER SHORT CIRCUIT TO 12 VOLTS.
Conditions:
• While tractor is being operated the Clutch Pack (A) Pulse Width Modulated Solenoid becomes energized by
a short circuit to 12 volts.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 1, pin 10 and the solenoid coil terminal or
across solenoid coil terminals, or between ECM connector 1, pin 6 and solenoid coil terminal.
• Faulty Clutch Pack (A) PWM Solenoid Coil.
• Faulty ECM; internal ECM driver is shorted to 12 volts.
Tests:
• H9, Channel 8 value stays constant and is above 480 counts.
Effects:
• The Clutch Pack (A) PWM Solenoid Coil remains energized, keeping clutch engaged. Non authorized 12 volt
can only be stopped by activating the Dump Solenoid, (neutral PS FNR Lever or depressed Clutch Pedal).
The transmission is disabled to ensure the operator is not placed in a dangerous situation where the tractor
can not be stopped.
• Transmission is critically disabled, but can be re-enabled by cycling the Ignition Switch, (shutting off tractor).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 199
FAULT CODE 42
106
200 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 42
ECM PIN REFERENCE
162
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 201
FAULT CODE 42
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
202 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Position Switches
are located on the left side of the transmission between the Power Shuttle Control Valve and the Service Control
Valve. The Synchronizer Shuttle (Reverse) Position Switch is toward the rear of the tractor. The Synchronizer
Hi-Lo (Forward) Position Switch is toward the front of the tractor.
Conditions:
1. While the Power Shuttle FNR Lever is in the reverse position, voltage at the ECM connector 2, pin 23 is above
4.2 volts.
2. While the Power Shuttle FNR Lever is in the neutral position, voltage at the ECM connector 2, pin 23 is above
4.2 volts.
Causes:
• Faulty wiring; short to 12 volts between ECM connector 2, pin 20 and Synchronizer Shuttle (Reverse)
Position Switch, or short to 5 v across switch terminals, or short to 5 or 12 v between Synchronizer Shuttle
(Reverse) Position Switch and ECM connector 2, pin 23. Or common 5 volt sensor supply wire from ECM
connector 2, pin 20 is shorted to 12v between switch and any other 5 volt sensor.
• Faulty Synchronizer Shuttle (Reverse) Position Switch (T).
• Faulty ECM.
Tests:
• H9, channel 6 is above 860 counts.
• H5 doesn’t display “d27”.
• HD displays “unkn”.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; only Synchronizer Hi-Lo (Forward) Position Switch is available (forward movement).
Any shuttle into reverse will not work. Transmission is neutralized whenever Power Shuttle FNR is put into
reverse position. Then ECM will look for detection of Synchronizer Hi-Lo (Forward) Position Switch and move
synchronizer to forward position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 203
FAULT CODE 43
60
0,5 AB
0,5 HL
204 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 43
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12) 137B
1 ZN (2)
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 205
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Position Switches
are located on the left side of the transmission between the Power Shuttle Control Valve and the Service Control
Valve. The Synchronizer Shuttle (Reverse) Position Switch is toward the rear of the tractor. The Synchronizer
Hi-Lo (Forward) Position Switch is toward the front of the tractor.
Conditions:
1. While the Power Shuttle FNR Lever is in the reverse position, voltage at the ECM connector 2, pin 23 is below
0.7 volts.
2. While the Power Shuttle FNR Lever is in the neutral position, voltage at the ECM connector 2, pin 23 is below
0.7 volts.
Causes:
• Faulty wiring; circuit shorted to ground or open between ECM connector 2, pin 20 and Synchronizer Shuttle
(Reverse) Position Switch, or between switch terminals, or between Synchronizer Shuttle (Reverse) Position
Switch and ECM connector 2, pin 23. Or common 5 volt sensor supply wire from ECM connector 2, pin 20
is shorted to ground or open between switch and any other 5 volt sensor.
• Faulty Synchronizer Shuttle (Reverse) Position Switch (T).
• Faulty ECM.
Tests:
• H9, channel 6 is below 143 counts.
• H5 doesn’t display “d27”.
• HD displays “unkn”.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enable by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; only Synchronizer Hi-Lo (Forward) Position Switch is available (forward movement).
Any shuttle into reverse will not work. Transmission is neutralized whenever Power Shuttle FNR is put into
reverse position. Then ECM will look for detection of Synchronizer Hi-Lo (Forward) Position Switch and move
synchronizer to forward position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 207
FAULT CODE 44
0,5 AB
0,5 HL
208 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 44
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12) 137B
1 ZN (2)
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 209
Conditions:
• When tractor on, ECM detects voltage at ECM connector 2, pin 1 is low while voltage at ECM connector 2,
pin 10 is high.
Cause:
• Faulty wiring; circuit open between battery and key switch or between key switch and fuse, or across fuse,
or between fuse and ECM connector 2, pin 1.
• Faulty Fuse.
• Faulty ECM.
Tests:
• H9, channel 15 is below 428.
• H5, won’t show “d20”.
Effects:
• Transmission will be limited; ECM Calibration/Diagnostic Unit (CDU) or Electronic Service Tool (EST) will not
work.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 211
FAULT CODE 46
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
212 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• For 1 second, when Clutch Pedal Potentiometer is above 15%, while the Power Shuttle FNR lever not in
neutral, (ECM connector 2, pin 18 should have 12 volts), with the clutch pedal released and the clutch pedal
switch isn’t open, (ECM connector 1, pin 15 should have 12 volts).
Causes:
• Faulty wiring; open circuit between Power Shuttle FNR Lever, (neutral switch) and ECM connector 1, pin 15,
(Error Code 37, when pedal is released).
• Faulty Clutch Pedal Switch (1). (Error Code 37, when pedal is released).
• Improperly adjusted switch (1).
Tests:
• H9, channel 1 is higher than 542 during release.
• H5, won’t show “d21”.
• HA, during clutch pedal release, the Clutch Pedal Switch (1) changes from off to on after 15%.
Effects:
• Transmission is modified; clutch pedal inching maneuver may be jerky and occur at a higher clutch pedal
position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 213
FAULT CODE 47
50025110
214 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 47
ECM PIN REFERENCE
163
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 215
FAULT CODE 47
121
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
216 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• For 1 second, when Clutch Pedal Potentiometer is below 5%, while the Power Shuttle FNR lever in neutral,
(ECM connector 2, pin 18 shouldn’t have 12 volts), with the clutch pedal depressed and the clutch pedal
switch is open, (ECM connector 1, pin 15 shouldn’t have 12 volts).
Causes:
• Faulty wiring; circuit short to 12 volts between Power Shuttle FNR Lever, (neutral switch) and ECM connector
1, pin 15.
• Faulty Clutch Pedal Switch (1).
• Improperly adjusted / sticky switch (1).
Tests:
• H9, channel 1 is lower than 38 during depression.
• H5, won’t show “d21”.
• HA, during clutch pedal depression, the Clutch Pedal Switch (1) changes from on to off after 5%.
Effects:
• No effect to normal operation except using the clutch pedal will not neutralize the transmission, (de-energize
the clutch pack solenoids). The Power Shuttle FNR Lever will have to be used to make tractor move.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 217
FAULT CODE 48
50025110
218 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects voltage is above 4.25 volts at ECM connector 2, pin 36.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 2, pin 36 and Wheel Speed Sensor (Aa)
terminal, or short to 5v across sensor terminals, or short to 5 or 12v between Wheel Speed Sensor (Aa) and
ECM connector 2, pin 29.
• Faulty Wheel Speed Sensor.
• Faulty ECM.
Tests:
• H9, channel 19 is above 3000 counts.
• H5, doesn’t display “d35”.
Effects:
• Transmission is modified; Power Shuttle FNR lever may not shuttle directions correctly. Acceleration or
tractor movement may not be sensed by ECM during Automatic Take Off (ATO).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 219
FAULT CODE 49
61
220 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 49
ECM PIN REFERENCE
164
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 221
FAULT CODE 49
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
222 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects voltage is above 4.5 volts at ECM connector 2, pin 25.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 2, pin 25 and Transmission Temperature
Sender terminal, or short to 5v across sender terminals, or short to 5 or 12v between Transmission
Temperature Sender and ECM connector 2, pin 29, or open circuit between Transmission Temperature
Sender and ECM connector 2, pin 25.
• Faulty Transmission Oil Temperature Sender (Bb).
• Faulty ECM.
• Temperature is below --40_C (--40_F).
Tests:
• H9, channel 2 is above 925 counts.
• H5, won’t show “d29” if Transmission Temperature Sender (Bb) is disconnected.
• HC, won’t show an accurate temperature.
Effects:
• Transmission is modified; extreme low temperature is assumed so clutch pack pressures will be low, resulting
in sluggish operation and clutch pedal inching occurs at a higher level. Error may be self-resolved as voltage
reaches normal range, [once the transmission oil temperature warms up, above --30_C (--22_F)].
Recovery:
• If temperature increases but error remains, then cause must be resolved and error must be cleared using
the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 223
FAULT CODE 51
107
224 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 51
ECM PIN REFERENCE
165
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 225
FAULT CODE 51
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
226 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects voltage is below 0.34 volts at ECM connector 2, pin 25.
Causes:
• Faulty wiring; circuit shorted to ground between ECM connector 2, pin 25 and Transmission Temperature
Sender, or across sender terminals, or between Transmission Temperature Sender and ECM connector 2,
pin 29.
• Faulty Transmission Temperature Sender (Bb).
• Faulty ECM.
• Transmission oil temperature is above 130_C (266_F).
Tests:
• H9, channel 2 is below 70 counts.
• H5, won’t show “d29” if Transmission Temperature Sender (Bb) is disconnected.
• HC, won’t show an accurate temperature.
Effects:
• Transmission is modified; extreme high temperature is assumed so clutch pack pressures will be low
resulting in sluggish operation and clutch pedal inching occurs at a higher level. Error may be self-resolved
as voltage reaches normal range, [once the transmission oil temperature cools down, below 130_C (266_F)].
Recovery:
• If temperature decreases but error remains, then cause must be resolved and error must be cleared using
the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 227
FAULT CODE 52
Turn the starter key to the OFF position. Disconnect sensor connection (107).
Remove the rear left--hand wheel. Using a digital tester, measure the sensor
NO electrical resistance. NO
Is connection (107) and the temperature
sensor wiring in short? With the oil temperature at 20° C (68° F), is
the resistance ∼ 500 Ω?
YES
YES
Check the wiring and eliminate the cause
of the short circuit. Disconnect the control panel and the con-
nections (137) on the ECM.
NO
Is wire (HM) on sensor connection (107) in
short to ground?
YES
107
228 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 52
ECM PIN REFERENCE
166
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 229
FAULT CODE 52
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33)
137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
230 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects voltage is above 4.8 volts at ECM connector 2, pin 20.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 2, pin 20 and any other 5 volt sensor, [Clutch
Pedal Potentiometer, Power Shuttle FNR lever, Main (C1) Gear and Range (G1) Gear Position Switches.
• Faulty ECM.
Tests:
• H9, channel 14 is above 849 counts.
Effects:
• Transmission is critically disabled; but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor).
• This error may be displayed instead of showing errors for the different individual circuits.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 231
FAULT CODE 53
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
232 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects voltage is below 4.2 volts at ECM connector 2, pin 20.
Causes:
• Faulty wiring; circuit shorted to ground between ECM connector 2, pin 20 and any other 5 volt sensor, [Clutch
Pedal Potentiometer, Power Shuttle FNR lever, Main (C1) Gear and Range (G1) Gear Position Switches.
• Faulty ECM.
Tests:
• H9, channel 14 is below 521 counts.
Effects:
• Transmission is critically disabled; but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor).
• This error may be displayed instead of showing errors for the different circuits.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 233
FAULT CODE 54
YES
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
234 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 55 – POWER SHUTTLE FNR LEVER (1) FORWARD POSITION SWITCH SHORT
TO 5 OR 12 VOLTS.
Conditions:
• The ECM detects voltage is above 4.2 volts at ECM connector 2, pin 26.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 2, pin 20 and PS FNR Lever Forward
Position Switch, or short to 5v across switch terminals, or short to 5 or 12v between PS FNR Lever Forward
Position Switch and ECM connector 2, pin 26. Or common 5 volt sensor supply wire from ECM connector
2, pin 20 is shorted to 12v between switch and any other 5 volt sensor.
• Faulty PS FNR Lever Forward Position Switch (1).
• Faulty ECM.
Tests:
• H9, channel 9 is above 860 counts.
• H5, won’t display “d22”.
Effects:
• Transmission will operate normally, except there will be a slight delay whenever the forward position is
selected.
• ECM will determine shuttle position by using the PS FNR Lever Neutral and Reverse Position Switches.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 235
FAULT CODE 55
(Shuttle lever 1)
236 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 55
ECM PIN REFERENCE
167
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 237
FAULT CODE 55
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
238 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 56 – POWER SHUTTLE FNR LEVER (1) FORWARD POSITION SWITCH SHORT
TO GROUND OR OPEN CIRCUIT.
Conditions:
• The ECM detects voltage is below 0.7 volts at ECM connector 2, pin 26.
Causes:
• Faulty wiring; circuit is shorted to ground or open between ECM connector 2, pin 20 and PS FNR Lever
Forward Position Switch, or across switch terminals, or between PS FNR Lever (1) Forward Position Switch
and ECM connector 2, pin 26. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted
to ground or open between switch and any other 5 volt sensor.
• Faulty PS FNR Lever Forward Position Switch (1).
• Faulty ECM.
Tests:
• H9, channel 9 is below 143 counts.
• H5, won’t display “d22”.
Effects:
• Transmission will operate normally, except there will be a slight delay whenever the forward position is
selected.
• ECM will determine shuttle position by using the PS FNR Lever (1) Neutral and Reverse Position Switches.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 239
FAULT CODE 56
(Shuttle lever 1)
240 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 56
ECM PIN REFERENCE
168
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 241
FAULT CODE 56
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
151
0,5 A (4)
0,5 AN (5)
0,5 AB (6)
0,5 MN (3)
0,5 HV (2)
0,5 B (1)
242 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 57 – POWER SHUTTLE FNR LEVER (1) REVERSE POSITION SWITCH SHORT
TO 5 OR 12 VOLTS.
Conditions:
• The ECM detects voltage is above 4.2 volts at ECM connector 2, pin 27.
Causes:
• Faulty wiring; circuit is shorted to 12 volts between ECM connector 2, pin 20 and PS FNR Lever Reverse
Position Switch, or short to 5v across switch terminals, or short to 5 or 12v between PS FNR Lever Reverse
Position Switch and ECM connector 2, pin 27. Or common 5 volt sensor supply wire from ECM connector
2, pin 20 is shorted to 12v between switch and any other 5 volt sensor.
• Faulty and PS FNR Lever Reverse Position Switch (1).
• Faulty ECM.
Tests:
• H9, channel 10 is above 860 counts.
• H5, won’t display “d23”.
Effects:
• Transmission will operate normally, except there will be a slight delay whenever the reverse position is
selected.
• ECM will determine shuttle position by using the PS FNR Lever Neutral and Forward Position Switches.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 243
FAULT CODE 57
(Shuttle lever 1)
244 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 57
ECM PIN REFERENCE
169
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 245
FAULT CODE 57
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
246 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 58 – POWER SHUTTLE FNR LEVER (1) REVERSE POSITION SWITCH SHORT
TO GROUND OR OPEN CIRCUIT.
Conditions:
• The ECM detects voltage is below 0.7 volts at ECM connector 2, pin 27.
Causes:
• Faulty wiring; circuit shorted to ground or open between ECM connector 2, pin 20 and PS FNR Lever Reverse
Position Switch, or between switch terminals, or between PS FNR Lever Reverse Position Switch and ECM
connector 2, pin 27. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to ground
or open between switch and any other 5 volt sensor.
• Faulty PS FNR Lever Reverse Position Switch (1).
• Faulty ECM.
Tests:
• H9, channel 10 is below 143 counts.
• H5, won’t display “d23”.
Effects:
• Transmission will operate normally, except there will be a slight delay whenever the reverse position is
selected.
• ECM will determine shuttle position by using the PS FNR Lever Neutral and Forward Position Switches.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 247
FAULT CODE 58
(Shuttle lever 1)
248 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 58
ECM PIN REFERENCE
170
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 249
FAULT CODE 58
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
151
0,5 A (4)
0,5 AN (5)
0,5 AB (6)
0,5 MN (3)
0,5 HV (2)
0,5 B (1)
250 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 59 – POWER SHUTTLE FNR LEVER (1) NEUTRAL, FORWARD, & REVERSE
POSITION SWITCHES DISAGREE.
NOTE: On all Transmissions the Status Lamp (Gear with a Slash) will flash in a alternating manner.
Conditions:
• The ECM detects that two or none of the Power Shuttle FNR Lever Position Switches, (Neutral, Forward,
or Reverse) are activated at the same time.
Causes:
• A particular position switch could be sticking, for example inputs could be indicated for two switches
simultaneously, (both neutral and forward, both neutral and reverse, both forward and reverse, and nothing
from neutral, forward, or reverse).
• Faulty wiring; open circuit between ECM connector 2, pin 18 and Power Shuttle FNR Lever Neutral Position
Switch.
• Faulty Power Shuttle FNR Lever Neutral Switch (1).
• Faulty Power Shuttle FNR Lever Forward Switch (1).
• Faulty Power Shuttle FNR Lever Reverse Switch (1).
• Faulty ECM.
Tests:
• H9, channel 9 and 10 are out of range.
• H5, won’t show “d22” or “d23”.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever. Any voltages
recorded out of range will result in displaying separate error codes.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 251
FAULT CODE 59
(Shuttle lever 1)
252 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Position Switches
are located on the left side of the transmission between the Power Shuttle Control Valve and the Service Control
Valve. The Synchronizer Shuttle (Reverse) Position Switch is toward the rear of the tractor. The Synchronizer
Hi-Lo (Forward) Position Switch is toward the front of the tractor.
Conditions:
1. While the Power Shuttle FNR Lever is in the forward position, voltage at the ECM connector 2, pin 2 is above
4.2 volts.
2. While the Power Shuttle FNR Lever is in the neutral position, voltage at the ECM connector 2, pin 23 is above
4.2 volts.
Causes:
• Faulty wiring; circuit shorted to 12 volts between ECM connector 2, pin 20 and Synchronizer Hi-Lo (Forward)
Position switch, or short to 5v across switch terminals, or short to 5 or 12v between Synchronizer Hi-Lo
(Forward) Position Switch and ECM connector 2, pin 2. Or common 5 volt sensor supply wire from ECM
connector 2, pin 20 is short to 12v between switch and any other 5 volt sensor.
• Faulty Synchronizer Hi-Lo (Forward) Position Switch (S).
• Faulty ECM.
Tests:
• H9, channel 5 is above 860 counts.
• H5 doesn’t display “d27”.
• HD displays “unkn”.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; only Synchronizer Shuttle (Reverse) Position Switch is available (reverse
movement). Any shuttle into forward will not work. Transmission is neutralized whenever Power Shuttle FNR
is put into forward position. Then ECM will look for detection of Synchronizer Shuttle (Reverse) Position
Switch and move synchronizer to reverse position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 253
FAULT CODE 61
Are wires (AB) and (HV) (wiring side) in short cir- Replace the ECM.
NO
cuit?
YES YES
Lift the engine bonnet and disconnect connection Check the wiring between pins (A3)
(177). (HV) and (C6) (AB) on connection
NO (177) with pins CN2--2 (HV) and
Are wires (AB) and (HV) still in short?
CN2--20 (AB) on connections (137)
YES
on the ECM.
Check the wiring between pin (A3) (HV) on connec- Does the fault persist?
tion (177) or between pin (C6) (AB) on connection
(177) and connection (105) on pushbutton.
Eliminate the cause of the short circuit.
105
0,5 AB
0,5 HV
254 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 61
1 SB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 PC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG. (12)
137B
1 ZN (2)
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 PVC (30)
0.5 S (13) 0.5 FN (29)
Empty (14) 1 BG. (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 255
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Position Switches
are located on the left side of the transmission between the Power Shuttle Control Valve and the Service Control
Valve. The Synchronizer Shuttle (Reverse) Position Switch is toward the rear of the tractor. The Synchronizer
Hi-Lo (Forward) Position Switch is toward the front of the tractor.
Conditions:
1. While the Power Shuttle FNR Lever is in the forward position, voltage at the ECM connector 2, pin 2 is below
0.7 volts.
2. While the Power Shuttle FNR Lever is in the neutral position, voltage at the ECM connector 2, pin 2 is below
0.7 volts.
Causes:
• Faulty wiring; circuit short to ground or open between ECM connector 2, pin 20 and Synchronizer Hi-Lo
(Forward) Position Switch, or across switch terminals, or between Synchronizer Hi-Lo (Forward) Position
Switch and ECM connector 2, pin 2. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is
short to ground or open between switch and any other 5 volt sensor.
• Faulty Synchronizer Hi-Lo (Forward) Position Switch (S).
• Faulty ECM.
Tests:
• H9, channel 5 is below 143 counts.
• H5 doesn’t display “d28”.
• HD displays “unkn”.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; only Synchronizer Shuttle (Reverse) Position Switch is available (reverse
movement). Any shuttle into forward will not work. Transmission is neutralized whenever Power Shuttle FNR
is put into forward position. Then ECM will look for detection of Synchronizer Shuttle (Reverse) Position
Switch and move synchronizer to reverse position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 257
FAULT CODE 62
105
0,5 AB (1)
0,5 HV (2)
258 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 62
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
137B
1 ZN (2)
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 259
FAULT CODE 63 – F/R SYNCHRONIZER DID NOT MOVE INTO THE HI-LO (FORWARD)
POSITION.
(NOT USED TNA)
NOTE: This is the same as the synchronizer not disengaging from reverse.
NOTE: The Transmission Status Lamp is the Hi(Rabbit) and Lo(Turtle) lamps. They will flash in a alternating
manner.
NOTE: On the 32x16 transmission, the Shuttle (Reverse) and Hi-Lo (Forward) Synchronizer is located on the
left side of the transmission behind the Power Shuttle Control Valve. The Synchronizer Shuttle (Reverse) position
is toward the front of the tractor. The Synchronizer Hi-Lo (Forward) position is toward the rear of the tractor.
Conditions:
• During directional change (a shuttle), moving the PS FNR Lever to forward position, the F/R Synchronizer
did not engage the forward position within the time allowed.
Causes:
• Faulty F/R Synchronizer.
• Faulty Synchronizer Hi-Lo (Forward) Position Switch (S).
• Faulty F/R Synchronizer linkage.
Tests:
• H9, channel 5 is not within allowable range.
• H5 doesn’t display “d28”.
• HD displays “unkn”.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
• Once the error has been cleared, the ECM will attempt to put the F/R Synchronizer into the Hi-Lo (Forward)
position again. This error will be triggered until an attempt to shift the F/R Synchronizer into forward position
has been successful.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 261
FAULT CODE 63
FAULT CODE 64 – F/R SYNCHRONIZER DID NOT MOVE INTO THE SHUTTLE (REVERSE)
POSITION.
(NOT USED TNA)
NOTE: This is the same as the synchronizer not disengaging from forward.
NOTE: The Transmission Status Lamp is the Hi(Rabbit) and Lo(Turtle) lamps. They will flash in a alternating
manner.
NOTE: On the 32x16 transmission, the Shuttle (Reverse) and Hi-Lo (Forward) Synchronizer is located on the
left side of the transmission behind the Power Shuttle Control Valve. The Synchronizer Shuttle (Reverse) position
is toward the front of the tractor. The Synchronizer Hi-Lo (Forward) position is toward the rear of the tractor.
Conditions:
• During directional change (a shuttle), moving the PS FNR Lever to reverse position, the F/R Synchronizer
did not engage the reverse position within the time allowed.
Causes:
• Faulty F/R Synchronizer.
• Faulty Synchronizer Shuttle (Reverse) Position Switch.
• Faulty F/R Synchronizer linkage.
• Tests:
• H9, channel 6 is not within allowable range.
• H5 doesn’t display “d27”.
• HD displays “unkn”.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
• Once the error has been cleared, the ECM will attempt to put the F/R Synchronizer into the Shuttle (Reverse)
position again. This error will be triggered until an attempt to shift the F/R Synchronizer into reverse position
has been successful.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 263
FAULT CODE 64
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Solenoids are
located on the bottom of the Power Shuttle Control Valve. The Synchronizer Shuttle (Reverse) Solenoid is toward
the rear of the tractor. The Synchronizer Hi-Lo (Forward) Solenoid is toward the front of the tractor. Both solenoids
are 12v, on/off.
Conditions:
1. While the tractor is started and the Power Shuttle FNR Lever is in forward or reverse position, the
Synchronizer Hi-Lo (Forward) Solenoid has a short to ground or open circuit.
2. While the tractor is started and the Power Shuttle FNR Lever is in the neutral position, the Synchronizer Hi-Lo
(Forward) Solenoid has a short to ground or open circuit.
Causes:
• Faulty wiring; circuit is short to ground or open between the ECM connector 1, pin 16 and solenoid coil
terminal, or across the solenoid coil terminals or between solenoid coil terminal and ECM connector 1, pin
4.
• Faulty Synchronizer Hi-Lo (Forward) Solenoid Coil.
• Faulty ECM; internal ECM Driver is open or short to ground.
Tests:
• H9, channel 12 is not within range.
• HD displays “unkn”.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; only Synchronizer Shuttle (Reverse) Solenoid is available (reverse movement). Any
shuttle into forward will not work. Transmission is neutralized whenever Power Shuttle FNR is put into forward
position. Then ECM will look for detection of Synchronizer Shuttle (Reverse) Solenoid and move
synchronizer to reverse position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 265
FAULT CODE 65
Check the wiring between connection (68) Is there electrical continuity between pin
CN1--4 (GR) on connections (137) and con- NO
on the solenoid valve, pins (B2) (GN) and
(C1) (GR) on connection (177) and pins nection (68) on the solenoid valve?
CN1--16 (GN) and CN1--4 (GR) on con- YES
nections (137).
Eliminate the cause of the short to ground. Replace the ECM.
68
266 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 65
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
137B
1 ZN (2)
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 267
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Solenoids are
located on the bottom of the Power Shuttle Control Valve. The Synchronizer Shuttle (Reverse) Solenoid is toward
the rear of the tractor. The Synchronizer Hi-Lo (Forward) Solenoid is toward the front of the tractor. Both solenoids
are 12v, on/off.
Conditions:
1. While the tractor is started and the Power Shuttle FNR Lever is in forward or reverse position, the
Synchronizer Shuttle (Reverse) Solenoid has a short to ground or open circuit.
2. While the tractor is started and the Power Shuttle FNR Lever is in the neutral position, the Synchronizer
Shuttle (Reverse) Solenoid has a short to ground or open circuit.
Causes:
• Faulty wiring; circuit is short to ground or open between the ECM connector 1, pin 17 and the Synchronizer
Shuttle (Reverse) Solenoid Coil terminal, or across the solenoid coil terminals, or between the Synchronizer
Shuttle (Reverse) Solenoid Coil terminal and ECM connector 1, pin 3.
• Faulty Synchronizer Hi-Lo (Forward) Solenoid Coil.
• Faulty ECM, internal ECM driver is open or short to ground.
Tests:
• H9, channel 13 is not within range.
• HD displays “unkn”.
Effects of Condition 1:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Effects of Condition 2:
• Transmission is limited; only Synchronizer Hi-Lo (Forward) Solenoid is available (forward movement). Any
shuttle into reverse will not work. Transmission is neutralized whenever Power Shuttle FNR is put into reverse
position. Then ECM will look for detection of Synchronizer Hi-Lo (Forward) Solenoid and move synchronizer
to forward position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 269
FAULT CODE 66
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 271
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Solenoids are
located on the bottom of the Power Shuttle Control Valve. The Synchronizer Shuttle (Reverse) Solenoid is toward
the rear of the tractor. The Synchronizer Hi-Lo (Forward) Solenoid is toward the front of the tractor. Both solenoids
are 12v, on/off.
Conditions:
• While the tractor is started and the Power Shuttle FNR Lever is in forward or reverse position, the
Synchronizer Hi-Lo (Forward) Solenoid becomes energized by a short circuit to 12 volts.
Causes:
• Faulty wiring; circuit shorted to 12 volts between the ECM connector 1, pin 16 and the Synchronizer Hi-Lo
(Forward) Solenoid Coil terminal, or across the solenoid coil terminals, or between the Synchronizer Hi-Lo
(Forward) Solenoid Coil terminal and ECM connector 1, pin 4.
• Faulty Synchronizer Hi-Lo (Forward) Solenoid Coil.
• Faulty ECM, internal ECM Driver is shorted to
Tests:
• H9, channel 12 is not within range.
• HD displays “unkn”.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
• Transmission is limited; Synchronizer Hi-Lo (Forward) Solenoid remains energized, therefore keeping F/R
Synchronizer Piston in forward position. Only forward engagement is operational. Hi-Lo speed engagement
is operational. Any shuttle into reverse will not work.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 273
FAULT CODE 67
68
274 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 67
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
137B
1 ZN (2)
0.5 G (33)
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 275
NOTE: On the 32x16 transmission, the Synchronizer Shuttle (Reverse) and Hi-Lo (Forward) Solenoids are
located on the bottom of the Power Shuttle Control Valve. The Synchronizer Shuttle (Reverse) Solenoid is toward
the rear of the tractor. The Synchronizer Hi-Lo (Forward) Solenoid is toward the front of the tractor. Both solenoids
are 12v, on/off.
Conditions:
• While the tractor is started and the Power Shuttle FNR Lever is in forward or reverse position, the
Synchronizer Shuttle (Reverse) Solenoid become energized by a short circuit to 12 volts.
Causes:
• Faulty wiring; circuit is shorted to 12 volts between the ECM connector 1, pin 17 and the Synchronizer Shuttle
(Reverse) Solenoid Coil terminal, or across the solenoid coil terminal, or between the Synchronizer Shuttle
(Reverse) Solenoid Coil terminal and ECM connector 1, pin 3.
• Faulty Synchronizer Shuttle (Reverse) Solenoid Coil.
• Faulty ECM; internal ECM Driver is short to 12 volts.
Tests:
• H9, channel 13 is not within range.
• HD displays “unkn”.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
• Transmission is limited; Synchronizer Shuttle (Reverse) Solenoid remains energized, therefore keeping F/R
Synchronizer Piston in reverse position. Only reverse engagement is operational. Hi-Lo speed engagement
is applicable with reverse. Any shuttle into forward will not work.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 277
FAULT CODE 68
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 279
Conditions:
• The ECM detects voltage at ECM connector 2, pin 36 is below 1.8 volts.
Causes:
• Faulty wiring; circuit shorted to ground or open between ECM connector 2, pin 36 and Wheel Speed Sensor
(Aa), or across sensor terminals.
• Faulty Wheel Speed Sensor (Aa).
• Faulty ECM.
Tests:
• H9, channel 19, is not within range.
• H5 doesn’t display “d35”.
Effects:
• Transmission is modified; Power Shuttle FNR Lever may not work properly. No acceleration feedback
monitored during automatic take-off (ATO).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 281
FAULT CODE 69
61
0,5 HB
0,5 VN
282 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 69
ECM PIN REFERENCE
171
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 283
FAULT CODE 69
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
177
1 ZB (B8) 1 N (B1)
1 BR (A8) 1 MB (A1)
1 AN (B7) Empty (B2)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
Empty (A3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
284 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
NOTE: On the 32x16 transmission, the ECM will attempt to change position of the F/R Synchronizer each time
the key switch is turned to the “ON” or to the “START” position. The F/R Synchronizer is in the Hi-Lo (forward)
position when it is shifted toward rear of tractor. The F/R Synchronizer is in the Shuttle (reverse position when
it is shifted toward front of tractor.
Conditions:
• The ECM is unable to change the position of the F/R Synchronizer within 30 seconds after the tractor has
been started.
Causes:
• Faulty F/R Synchronizer.
• Faulty F/R Synchronizer Shift Piston in Power Shuttle Control Valve.
• Faulty F/R Synchronizer shift rail or fork.
• Faulty Synchronizer Hi-Lo (Forward) or Shuttle (Reverse) Position Switches (T and S).
• Faulty Temperature Sensor, (Transmission oil temperature too cold.)
• Faulty ECM.
Tests:
• H9, channel 5 or 6 are not within range.
• H5 doesn’t display “d27” or “d28”.
• HD displays “unkn”.
Effects:
• Transmission is disabled; if oil temperature is OK, (above 0_C/32_F), this error could correct itself after the
F/R Synchronizer has been successfully shifted into a different position.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 285
FAULT CODE 71
NOTE: On the 32x16 transmission, the ECM will attempt to change position of the F/R Synchronizer each time
the key switch is turned to the “ON” or to the “START” position. The F/R Synchronizer is in the Hi-Lo (forward)
position when it is shifted toward rear of tractor. The F/R Synchronizer is in the Shuttle (reverse position when
it is shifted toward front of tractor.
Conditions:
• The ECM detects a change in the position of the F/R Synchronizer without a command from the PS FNR
Lever.
Causes:
• Faulty F/R Synchronizer.
• Faulty F/R Synchronizer Shift Piston in Power Shuttle Control Valve.
• Faulty F/R Synchronizer shift rail or fork.
• Faulty Synchronizer Hi-Lo (Forward) or Shuttle (Reverse) Position Switches (T and S).
• Faulty ECM.
Tests:
• H9, channel 5 or 6 are not within range.
• H5 doesn’t display “d27” or “d28”.
• HD displays “unkn”.
Effects:
• The Transmission Status Lamp is flashing.
• Transmission is disabled, but can be re-enabled by cycling the Power Shuttle FNR Lever or Clutch Pedal.
Transmission will only operate in the previous shuttle direction.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 287
FAULT CODE 72
Conditions:
• When tractor is on, ECM detects that the voltage at ECM connector 2, pin 34 or ECM connector 2, pin 10
is above 18 volts for longer that 0.3 seconds.
Causes:
• Faulty Battery.
• Overcharged Battery.
• Faulty Alternator.
Tests:
• H9, channel 3, is above 762.
Effects:
• Transmission is critically disabled, but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor). Dump solenoid stays energized. Indicator lights will not illuminate when key switch is in the “ON” or
“Start” position. ECM stops sending diagnostic pulses to the sensors, switches, or solenoids. This error will
automatically clear when voltage dropped below 16 volts
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 289
FAULT CODE 73
(ECM 1)
290 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• When tractor is on, ECM detects that the voltage at ECM connector 2, pin 34 or ECM connector 2, pin 10
is below 9 volts for longer that 0.3 seconds.
Causes:
• Faulty Battery.
• Undercharged Battery.
• Faulty Alternator.
Tests:
• H9, channel 3, is below 428.
Effects:
• Transmission is critically disabled, but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor). Dump solenoid stays energized. Indicator lights will not illuminate when key switch is in the “ON” or
“Start” position. ECM stops sending diagnostic pulses to the sensors, switches, or solenoids. This error will
automatically clear when voltage raises above 9 volts.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 291
FAULT CODE 74
YES
1 ZB (18)
Empty (17)
Empty (16)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 BN (8) 1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11)
Empty (4) 137A
Empty (3) 0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10) 1 N (21)
0.5 LR (9) 0.5 R (22)
1 N (23)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
1 C (3)
1 HV (2)
0.5 MB (1)
292 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
FAULT CODE 76 – ECM TRIPLICATE READ ERROR IN THE NON-VOLATILE MEMORY (NVM).
Conditions:
• It is impossible to recall any data from the NVM because all three stored copies are different.
Causes:
• Damaged Electrically Erasable Programmable Read Only Memory (EEPROM) micro-chip.
• Faulty ECM (1).
Tests:
• No H Menu for diagnostic check.
Effects:
• Transmission is modified; ECM will re-set to default settings. The tractor performance may be affected in the
area where setting have been changed to improve characteristics, (H2, H3, H6, H7, & HE). The ECM will try
to store any self learned or collected data when tractor is shut down.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 293
FAULT CODE 76
(ECM 1)
294 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects that the voltage at ECM connector 2, pin 35 is above 8 volts.
Causes:
• Faulty ECM (1).
• ECM connector 2, pin 35 is/was shorted by an external 12 volt source.
• Internal circuit short to 12 volts.
Tests:
• No H Menu for diagnostic check.
Effects:
• Transmission is critically disabled, but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 295
FAULT CODE 77
(ECM 1)
296 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects that the voltage at ECM connector 2, pin 35 is below 8 volts.
Causes:
• Faulty ECM (1).
• ECM connector 2, pin 35 is/was shorted to an external ground or 5 volt source.
• Internal circuit short to ground.
Tests:
• No H Menu for diagnostic check.
Effects:
• Transmission is critically disabled, but can be re-enabled by cycling the Ignition Switch, (shutting off the
tractor).
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 297
FAULT CODE 78
(ECM 1)
298 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects a short to ground or open between Transmission Pressure Switch and ECM connector2,
pin 31.
Causes:
• Faulty wiring; circuit shorted to ground or open between ECM connector 2, pin 20 and Transmission Pressure
Switch, or between the switch terminals, or between the Transmission Pressure Switch and ECM
connector2, pin 31. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to ground
or open between switch and any other 5 volt sensor.
• Faulty Transmission Pressure Switch.
• Faulty ECM.
Tests:
• H5 doesn’t display “d30”.
Effects:
• Transmission is modified; transmission oil pressure information is not available. During the first 30 seconds
of start up, the pressure switch reaches a pressure above 11 bar (160 psi), a signal is sent from the ECM
to the dump solenoid, allowing the clutch packs to engage. If this doesn’t happen within 30 seconds the error
is registered. If the error is present and oil temperature is above 0_(32_F) the transmission is still operational.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 299
FAULT CODE 81
FAULT CODE 81
ECM PIN REFERENCE
172
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 301
FAULT CODE 81
1 ZB (18)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11) 137A
0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36) 1 SN (31)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10)
0.5 LR (9)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
0.5 MB (1)
1 AB (C6)
1 AR (C8)
69
177
1 ZB (B8)
1 BR (A8)
1 AN (B7)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
302 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
Conditions:
• The ECM detects a short to 5 or 12 volts between Transmission Pressure Switch and ECM connector2, pin
31.
Causes:
• Faulty wiring; circuit short to 12 volts between ECM connector 2, pin 20 and Transmission Pressure Switch,
or short to 5v across switch terminals, or short to 5 or 12v between the Transmission Pressure switch and
ECM connector2, pin 31. Or common 5 volt sensor supply wire from ECM connector 2, pin 20 is shorted to
12v between switch and any other 5 volt sensor.
• Faulty Transmission Pressure Switch.
• Faulty ECM.
Tests:
• H5 doesn’t display “d30”.
Effects:
• Transmission is modified; transmission oil pressure information is not available. During the first 30 seconds
of start up, the pressure switch reaches a pressure above 11 bar (160 psi), a signal is sent from the ECM
to the dump solenoid, allowing the clutch packs to engage. If this doesn’t happen within 30 seconds the error
is registered. If the error is present and oil temperature is above 0_(32_F) the transmission is still operational.
Recovery:
• Cause must be resolved and error must be cleared using the CDU or EST, HF Menu.
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 303
FAULT CODE 82
FAULT CODE 82
ECM PIN REFERENCE
173
SECTION 21 -- TRANSMISSIONS -- CHAPTER 3 305
FAULT CODE 82
1 ZB (18)
0.5 RN (15)
0.5 BC (13)
0.5 M (7)
1 AR (9)
1 AN (6) 0.5 AG (10)
1 BR (5) Empty (11) 137A
0.5 BG (12)
1 ZN (2)
0.5 G (33) 137B
1 MN (34)
0.5 HB (36) 1 SN (31)
1 BV (30)
0.5 S (13) 0.5 VN (29)
Empty (14) 1 BG (28)
Empty (15) 0.5 A (27)
Empty (16) 0.5 AN (26)
1 HM (25)
0.5 LB (12)
0.5 HR (11)
1 MN (10)
0.5 LR (9)
0.5 L (8) 1 N (24)
Empty (20)
0.5 B (19)
0.5 V (18)
1 GL (4)
0.5 MB (1)
1 AB (C6)
1 AR (C8)
69
177
1 ZB (B8)
1 BR (A8)
1 AN (B7)
1 GL (A7) 1 HM (A2)
1 VN (B6) 1 ZN (B3)
1 BG (B5) 1 SN (B4)
1 BN (A5)
306 SECTION 21 -- TRANSMISSIONS -- CHAPTER 3
1a
3a 4 5
3b
FUSE 14 (5A)
6
41
FUSE 7 (10A)
FUSE 9 (10A)
40
FUSE 15 (5A)
8
FUSE 7 (10A)
1b 39
38 9
43
10
NTC 1140 a 0o -- 330 a 40o
35
34
42
33
9
13
30
14
10
29
SW--3
CN2--31
15
28 SW--3 CN2--31
27
16
24
26
680
23
25
22 21 19 18 17
20
MPD2821A
308 SECTION 21 -- TRANSMISSIONS-- CHAPTER 3