Toaz - Info Lifting Lug Calculation On Dish End PR

INDEX
SR. NO. DESCRIPTION REVISION PAGE NOS.
i CALCULATION COVER SHEET A B C D 0 1
ii LIST OF FABRICATION DRGS. WITH RIVISION STATUS A - - -
iii INDEX A B C - -
iv INDEX (CONTINUE) A B C D -
v INDEX (CONTINUE) A B - - C D
INNER VESSEL STRENGTH CALCULATIONS A - - - -
PART A : ASME CODE CALCULATIONS. A - - - -
1.0 DESIGN DATA A - - - - 1
1.1 MATERIAL OF CONSTRUCTION A - - - - 1
1.2 VESSEL DATA A - - - - 1
1.3 OTHER LOADING AS PER UG 22 A - - - - 1
2.0 EVALUATION OF MATERIAL OF CONSTRUCTION A - - - - 2
3.0 EVALUATION FOR RADIOGRAPHY REQUIREMENTS A - - - - 3
3.1 CODE REQUIREMENT FOR RADIOGRAPHY A - - - - 3
3.2 CUSTOMER REQUIREMENT FOR RADIOGRAPHY A - - - - 3
4.0 JOINT EFFI. FOR VARIOUS CATAGORY OF WELDS A - - - - 4
4.1 JOINT EFFICIENCY FOR SHELL A - - - - 4
4.2 JOINT EFFICIENCY OF HEAD A - - - - 4
5.0 EVALUATION OF DESIGN PRESSURE A - - - - 5
6.0 THICKNESS CALCULATION FOR SHELL CYLINDER A B - - - 6

INDEX
SR. NO. DESCRIPTION PAGE NOS.
7.0 THICKNESS CALCULATIONS FOR DISHED ENDS A - - 7

7.1 THICKNESS CALCULATIONS FOR TOP D'END A - - 7
7.1.1 THICKNESS CALCULATION FOR
A - - 7
HEMISPHERICAL HEAD
7.1.2 THICKNESS CALCULATIONS FOR TOP D'END
A B - 8
(2:1) ELLIPSOIDAL HEAD
7.2 THICKNESS CALCULATIONS FOR BOTTOM D'END A - - 9
HEMISPHERICAL HEAD A - - 9
7.2.2 THICKNESS CALCULATIONS FOR BOTOM D'END
A B - 10
(2:1) ELLIPSOIDAL HEAD
8.0 NOZZLE STUB THICKNESS CALCULATIONS A B C 11
8.1 NOZZLE NECK COMPLIANCE WITH UW-13(h) A

SKETCH FOR NOZZLE ORIENTATION A - - 13
9.0 REINFORCEMENT CALCULATIONS FOR NOZZLES A B - 14
9.1 STRENGTH OF REINFORCEMENTS A - - 15
REINFORCEMENT CALCULATIONS FOR NOZZLES ( AS PER
9.2 A - - 16
UG-37 OF ASME SEC VIII DIV 1)
10.0 FILLET SIZE CALCULATIONS FOR NOZZLES A B - 17
11.0 EVALUATION FOR INSPECTION OPENINGS A - - 18
12.0 EVALUA. FOR POST WELD HEAT TREATMENT A - - 19
12.1 EVALUA. FOR POST WELD HEAT TREATMENT
A - - 19
DUE TO STRAINING
13.1 AS PER UHA 51 & APPENDIX - JJ A - - 20
13.2 CUSTOMER REQUIREMENT FOR IMPACT TEST A - - 24
13.3 AS PER CODE CASE 2596 A - - 24

EVALUATION FOR COLD STRETH PRESSURE
14.0 A - - 25
(AS PER CODE CASE 2596)
INDEX
PART B SUPPLIMENTARY CALCULATIONS
B1 DETERMINATION OF TRY COCK HEIGHT A - - 26
B2 WEIGHT CALCULATIONS FOR INNER VESSEL A - - 27
B3 SEISMIC LOAD CALCULATIONS A - - 28
B3.1 CHECK FOR SHELL THICKNESS FOR LONGITUDINAL -
STRESSES -
B4 DESIGN OF SKIRT FOR INNER VESSEL A - - 29
B5 DESIGN OF INNER VESSEL STRAP SUPPORT PAD -
B5.1 CALCULATION FOR SIZE OF TWISTED FLAT -
PART C
C1 DESIGN SUMMARY A B - 30
Rev. No. Rev. Date Revised Page Revision Description
LIST OF ABBREVIATIONS
BOT. : Bottom
CG : Centre of Gravity
CIRC. : Circumferencial
COMP. : Compressive
D'END : Dished End
DEG. : Degree
DIA. : Diametre
DIV. : Division
DRG. : Drawing
DRGS. : Drawings
EFF. : Efficiency
FIG. : Figure
HT. : Height
I.D. : Inside diameter
I.V. : Inner Vessel
LAR : Liquid Argon
LIN : Liquid Nitrogen
LOX : Liquid Oxygen
LIQ. : Liquid
LONG. : Longitudional
MAX. : Maximum
MIN. : Minimum
M.O.C. : Material Of Construction
NOM. : Nominal
NOZ. : Nozzle
O.D. : Outside Diameter
REQD. : Required
REV : Revision
RF : Reinforcement
S.F. : Straight Face
SP. : Specific
SR.NO. : Serial Number
Supp. Calc. : Supplimentary Calculation
T.L. : Tangent Line
THK. : Thickness
VOL. : Volume
W.L. : Weld Line
WT. : Weight
1.0 DESIGN DATA :
1.1 MATERIAL OF CONSTRUCTION:
SHELL SA 240M TYP 304L
DISHED HEAD SA 240M TYP 304L
NOZZLE STUB SA 182M F304L / SA 479M TYP 304L
REINFORCEMENT PAD SA 240M TYP 304L
1.2 DATA FOR VESSEL
FLUID STORED LIQUID N2
TYPE OF D'END 2 : 1 ELLIPSOIDAL
DESIGN CODE: ASME SECVIII,DIV 1,ED 2007,ADD2009
(CODE CASE 2596) - COLD STRETCH
SR. NO. DESCRIPTION SYMBOL UNIT VALUE
1 MAXIMUM ALLOWABLE WORKING PRESSURE (FOR Po kg/cm2 (g) 12.25
* 1A DESIGN) Po MPa (g) 1.201
2 EXTERNAL VACUUM Pe kg/cm2 (g) 1.055
2A EXTERNAL VACUUM Pe MPa (g) 0.103
3 INSIDE DIAMETER Di mm 4100
4 POSITIVE TOLERANCE ON INSIDE DIAMETER c1 mm 0
5 W.L. TO W.L. LENGTH Ls mm 21000
6 S. F. OF DISHED ENDS S.F. mm 50
7 SP. GRAVITY OF VESSEL MATERIAL s - 8
8 SP. GRAVITY OF LIN N - 0.809
9 MAX. SP. GRAVITY OF FLUID STORED  - 0.809
10 DESIGN TEMPERATURE MDMT deg C -196
COLD STRETCH TEST Max. deg C + 40
10A
TEMPERATURE Min. deg C + 10
11 RADIOGRAPHY FOR L-SEAM OF SHELL, DISH END AND ALL T-JOINTS 100%
12 RADIOGRAPHY FOR EACH CIRC. JOINT 100%
13 CORROSION ALLOWANCE c mm 0
14 HEAT TREATMENT NIL
1.3 OTHER LOADING AS PER UG 22
SR. NO. DESCRIPTION APPLICABILITY
1 WEIGHT OF CONTENT & STATIC HEAD APPLICABLE
2 SUPER IMPOSED EQUIPMENT NOT APPLICABLE
3 ATTACHMENT OF INTERNALS NOT APPLICABLE
4 VESSEL SUPPORT APPLICABLE
5 CYCLIC & DYNAMIC REACTIONS NOT APPLICABLE
6 MECHANICAL LOADING NOT APPLICABLE
7 WIND LOAD NOT APPLICABLE
8 SEISMIC LOAD APPLICABLE
9 IMPACT REACTIONS (DUE TO FLUID SHOCK) NOT APPLICABLE
10 TEMPERATURE GRADIENT AND DIFFERNTIAL NOT APPLICABLE
EXPANSION
11 ABNORMAL PRESSURE (CAUSED BY NOT APPLICABLE
DEFLAGRATION)
12 TEST PRESSURE AND COINCIDENT STATIC HEAD APPLICABLE
ACTING DURING THE TEST.
* CONVERSION AS PER APPENDIX GG

1 Mpa = 1 N/mm2
1 lbm = 0.453592 kg
1 lbf = 4.448222 N
1 kg = 4.448222 / 0.453524 = 9.80665 N
Hence, 1 kg/mm2 = 9.80665 N/mm2
1 kg/cm2 = 0.0980 N/mm2
1 kg/cm2 = 0.0980 Mpa
2.0 EVALUATION OF M.O.C
COMPONENT SPECIFICATION WHETHER P - NO. GROUP

PERMITTED BY NO.
ASME SEC. II D
AND SEC VIII -1
SHELL / RF. PAD SA 240M TYP 304L YES (82/38)# 8 1
DISH SA 240M TYP 304L YES (82/38)# 8 1
NOZZLE STUB SA 182M F304L/ YES (82/34)# / 8/ 1/

SA479M TYP 304L YES (86/9)# 8 1
INNER PIPES SA 312M TYP 304 YES (90/15)# 8 1
SEAMLESS
INNER PIPE SUPPORTS SA 240M TYP 304L / YES (82/38)# / 8/ 1/
SA479M TYP 304L YES (90/35)# 8 1
SUPPORTS SA 240M TYP 304L YES (82/38)# 8 1
# INDICATES REF. PAGE NO. & LINE NO. OF ASME SEC II PART D
COMPONENT SPECIFICATION ALLOWABLE STRESS

AT DESIGN AT TEST
TEMPERATURE TEMPERATURE
Sa / S
S (MPa) Sa (MPa)
SHELL / RF. PAD SA 240M TYP 304L 247 @ 247 @ 1
AS PER CODE CASE 2596
DISH SA 240M TYP 304L 247 @ 247 @ 1
AS PER CODE CASE 2596
NOZZLE STUB SA 182M F304L / 115 115 1
SA 479M TYP 304L
LOWEST VALUE OF Sa / S = 1
@' AS PER CODE CASE 2596
NOTE :CAUTIONARY NOTES ARE CONSIDERED AND NONE ARE APPLICABLE.

3.0 EVALUATION FOR RADIOGRAPHY REQUIREMENTS :
3.1 CODE REQUIREMENT FOR REDIOGRAPHY (UW-11) :
CLAUSE REQUIREMENT APPLICABILITY

REF.
UW11(a)
1 ALL BUTT WELDS IN THE SHELL/HEADS TO CONTAIN NOT APPLICABLE
LETHAL SUBSTANCES
2 ALL BUTT WELDS WITH t > 1.5" NOT APPLICABLE
3 ALL BUTT WELDS IN SHELL AND HEADS OF UNFIRED NOT APPLICABLE
STEAM BOILERS
4 ALL BUTT WELDS IN NOZZLES, COMMUNICATING CHAMBERS, NOT APPLICABLE
ETC. ATTACHED TO VESSEL SECTIONS OR HEADS THAT ARE
REQUIRED TO BE FULLY RADIOGRAPHED UNDER (1) OR (3)
ABOVE.
5 ALL CATEGORY A AND D BUTT WELDS IN VESSEL SECTIONS APPLICABLE
AND HEADS WHERE THE DESIGN OF THE JOINT OR PART IS
BASED ON A JOINT EFFICIENCY PERMITTED BY UW - 12(a)
REQUIREMENTS :
1 CATEGORY 'A' & CATEGORY 'B' CATEGORY'A':- TYPE NO. (1), CATEGORY'B':- TYPE NO.
(1) OR TYPE NO. (2). AS PER TABLE UW - 12.
2 CATEGORY 'A' WELDS TO BE FULLY RADIOGRAPHED.
3 CATEGORY 'D' WELDS NONE ( AS NONE ARE BUTT WELDS)
4 CATEGORY 'B' & CATEGORY 'C' INTERSECTING BUTT WELD JOINTS SHALL BE FULL
RADIOGRAPHED (CODE CASE 2596 CL. 5.1 (b)).
3.2 CUSTOMER REQUIREMENT FOR RADIOGRAPHY :
NOT SPECIFIED
CONCLUSION :- 1) ALL CATEGORY 'A' WELDS : FULLY RADIOGRAPHED.

(LONG SEAM ON SHELL & DISH END
2) ALL CATEGORY 'B' WELDS : FULLY RADIOGRAPHED.

(CIRC. SEAM ON SHELL)
3) ALL CATEGORY 'A' WELDS TYPE NO. (1)

4) ALL CATEGORY 'B' WELDS TYPE NO. (1)
EXCEPT WELDING OF TOP DISH END AS PER
TO SHELL
5)CATEGORY 'B' WELD TYPE NO. (2) UW -12

FOR WELDING OF TOP DISH END
TO SHELL
4.0 JOINT EFFICIENCY FOR VARIOUS CATEGORY OF WELDS.
4.1 JOINT EFFICIENCY FOR SHELL & DISH WITH CHORDAL SEAM AS PER UW 12 :
DESCRIPTION CATAGORY OF JOINT TYPE NO. DEG. OF JOINT EFFICIENCY

RADIO-
GRAPHY
SHELL :
(a) LONG. SEAM CATEGORY A TYPE (1) FULL 1
(b) CIRC. SEAM CATEGORY B TYPE (1) FULL 1
(c) CIRC. SEAM BETWEEN CATEGORY B TYPE (2) FULL 0.9
TOP DISH END AND SHELL
WITH BACKING STRIP
DISH:
(a) CHORDAL SEAM ** CATEGORY A TYPE (1) FULL 1
4.2 DESIGN EFFICIENCY OF SEAMLESS HEAD AS PER UW 12(a) & UW 12(d)
CASE ( 1 ) HEAD WITH FULLY RADIOGRAPHED CHORDAL SEAM :
( i ) HEAD TO SHELL JOINT : TYPE (1) FOR BOTTOM DISHED HEAD
TYPE (2) FOR TOP DISHED HEAD.
( ii ) HEAD TO SHELL JOINT : FULL RADIOGRAPHED TO UW 51.
HENCE, PER UW 12 (d) DESIGN EFFICIENCY FOR SEAMLESS HEAD IS 1.
** WHEN APPLICABLE
5.0 EVALUATION OF DESIGN PRESSURE (UG 21 & UG 22)
MAWP TO BE MARKED ON VESSEL NAME PLATE Po MPa (g) 1.201

kPa (g) 1201
VACUUM CORRECTION Pe MPa (g) 0.103
DESIGN PRESSURE (CORRECTED FOR VACUUM) Po + Pe MPa (g) 1.304
TOTAL LIQUID HEAD (TRY COCK HEIGHT ) REFER CLAUSE B1 HL ** mm 21685
INSIDE DIAMETER Di mm 4100
S. F. OF DISHED ENDS S.F. mm 50
W.L. TO W.L. LENGTH Ls mm 21000
POSITIVE TOLARANCE ON LENGTH TL mm 10
CACULATION FOR STATIC HEAD (SH) :
SYMBOL DESCRIPTION FORMULA UNIT VALUE

hi INSIDE DEPTH OF HEAD Di/4 mm 1025.0
Ls W.L. TO W.L. LENGTH mm 21000
S.F. S. F. OF DISHED ENDS mm 50
H TOTAL INSIDE HEIGHT OF I.V. Ls+2*hi+2*S.F+ TL mm 23160
= 21000 + 2 * 1025 +2*50 +10
STATIC HEAD (SH) IN MPa = H in mm *  * g/ 106 WHERE =

0.809
= 23160 * 0.809 *9.81 /1000000 g= 9.81 m/s2
= 0.1838 Mpa(g) (AS PER CLAUSE NO. 1.2)
(PAGE 1)
NOTE: FOR CALCULATION OF DESIGN PRESSURE, THE MAXIMUM VALUE OF PRESSURE
AT BOTTOM OF THE TANK IS CONSIDERED
DESIGN PRESSURE
P= Po + Pe + SH = = 1.3039 + 0.1839
1.488 MPa (g)
** STATIC HEAD HAS BEEN CONSIDERED FOR VESSEL FULL OF LIQUID, EVEN THOUGH PROCESS
INSTRUMENT LIMIT HIGH LIQUID LEVEL TO TRY COCK HEIGHT.
6.0 THICKNESS CALCULATION FOR SHELL CYLINDER
(UG 27 (c) ASME SEC. VIII DIV.1)

SYMBOL DESCRIPTION UNIT VALUE
P DESIGN PRESSURE MPa (g) 1.488
Di INSIDE DIAMETER OF VESSEL mm 4100
c1 POSITIVE TOLERANCE ON INSIDE DIAMETER mm 0
S ALLOWABLE STRESS FOR SHELL MATERIAL MPa 247
E JOINT EFFICIENCY FOR LONG. SEAM * 1.00
Ec MIN. JOINT EFFICIENCY FOR CIRC. SEAM * 1.00
c CORROSION ALLOWANCE mm 0

Dic INSIDE DIAMETER OF VESSEL
FOR THICKENSS CALC. Di + c1 + 2c mm 4100.0
trs11 SHELL THK. FOR CIRC. STRESS PDic/(2*(S*E - 0.6*P)) mm 12.39
=1.488*4100/(2*(247*1-0.6*1.488)
trs21 SHELL THK. FOR LONG. STRES. PDic/(2*(2*S*E+ 0.4*P)) mm 6.17
=1.488*4100/(2*(2*247*1+0.4*1.488)
trs31 MIN. THK. AS PER UG 16 (b) mm 1.50
tRS REQUIRED SHELL THICKNESS MAX OF(trs11,trs21,trs31) + c mm 12.39
ts1 PROVIDED SHELL THICKNESS mm 13
CHECK FOR APPLICABILITY OF UG 27 (c)
(a) PROVIDED THICKNESS = 13 mm

< 1/2 * (INSIDE RADIUS OF VESSEL)
= 1/2 * (Di/2) mm
1025 mm
(b) FOR CIRC. STRESS : (AS PER UG 27 (c) (1) )

P= 1.488 MPa
0.385*S*E = 95.095 MPa
P < 0.385*S*E
(c) FOR LONG. STRESS : (AS PER UG 27 (c) (2) )

P= 1.488 MPa
1.25*S*Ec = 308.75 MPa
P < 1.25*S*E
FROM (a) OR (b), FORMULA USED AS PER UG 27 (c) (1), IS APPLICABLE FOR CIRC. STRESS
FROM (a) OR (c), FORMULA USED AS PER UG 27 (c) (2), IS APPLICABLE FOR LONG. STRESS
* REFER CLAUSE NO. 4 OF THIS CALCULATION FOR JOINT EFFICIENCY VALUE.
7.0 THICKNESS CALCULATIONS FOR D'END :
7.1 THICKNESS CALCULATION FOR TOP D'END :
7.1.1 THICKNESS CALCULATION FOR SEAMLESS HEMISPHERICAL DISHED ENDS :

AS PER UG 32 (b)

S ALLOWABLE STRESS DISHEND MATERIAL MPa 247
Et MIN. JOINT EFF. OF HEAD TO SHELL JOINT FOR TOP D'END * 0.90
Eh MIN. JOINT EFF. FOR SEAMLESS HEMISPHERICAL HEAD * 1.00

E JOINT EFFICIENCY OF Et 0.90
HEAD TO SHELL JOINT
Lch INSIDE SPHERICAL RADIUS ((Di + 2*c + c1)/ 2) mm 2050.0
tch REQD. MIN CORRODED THK OF P*Lch / (2*S*Eh - 0.2*P) + c mm 5.41
SEAMLESS HEMISPHERICAL =1.3039*2050/(2*247*1- 0.2*1.3039)
HEAD AS PER (UG 32 (f) )
trh3 REQD. MIN THK FOR tch/Et mm 6.02
DISHED ENDS AS PER (UG 32 (b) )
CHECK FOR APPLICABILITY OF UG 32 (f)
(a) PROVIDED MIN THICKNESS = 14 mm (refer next page)

< 0.356 * Lch
= 729.80 mm
tch < 0.356 * Lch
(b) DESIGN PRESSURE = 1.304 MPa (g)

< 0.665*S*E
= 147.83 MPa (g)
P < 0.665*S*E
FROM (a) OR (b), FORMULA USED AS PER UG 32 (f),

IS APPLICABLE FOR THE HEMISPHERICAL HEAD
7.1.2 THICKNESS CALCULATION FOR TOP D'END : UG - 32 (d) ASME SEC. VIII DIV.1)
(2:1 ELLIPSOIDAL)

Dic INSIDE DIAMETER OF VESSEL (Di + 2*c + c1) mm 4100
S.F. S. F. OF DISHED ENDS *** mm 50
E JOINT EFFICIENCY FOR DISHED HEAD * 1.00

trh1 MIN. D'END THK P * Dic / (2*S*E - 0.2*P) mm 10.83
=1.3039*4100/(2*247*1- 0.2*1.3039)
trh2 MIN. THK PER UG - 16 (b) mm 1.60
trh3 MIN. THK PER UG - 32 (b) REF. CLAUSE NO. 7.1.1 mm 6.02
tRDT REQD. MIN. D'END THK MAX OF ( trh1,trh2,trh3) + c mm 10.83
th MIN. PROVIDED MIN. THICKNESS mm 14
th NOM. PROVIDED NOM. THICKNESS th1 mm 18
CHECK FOR APPLICABILITY OF UG 32 (d)
(a) PROVIDED MIN. THICKNESS = 14 mm

> 0.002 * L (WHERE L=0.9*Dic)
= 0.002 * 0.9 * Dic
tch > 7.38
*** CHECK FOR SF : UG 32 (l) & FIG. UW 13.1 (l) REQUIRING TAPER TRANSITION.
MINIMUM VALUE FOR SF SHALL BE MINIMUM OF
(a) 3 * THICKNESS 54 mm
(b) 1-1/2 INCH 38 mm
MINIMUM SF SHALL BE = 38 mm
SF PROVIDED = 50 mm HENCE O.K.
7.2 THICKNESS CALCULATION FOR BOTTOM D'END :
7.2.1 THICKNESS CALCULATION FOR SEAMLESS HEMISPHERICAL DISHED ENDS :

AS PER UG 32 (b)

Eb MIN. JOINT EFF. OF HEAD TO SHELL JOINT FOR BOTTOM D'END * 1.00
Eh MIN. JOINT EFF. FOR SEAMLESS HEMISPHERICAL HEAD * 1.00

E JOINT EFFICIENCY OF Eb 1.00
HEAD TO SHELL JOINT
Lch INSIDE SPHERICAL RADIUS ((Di + 2*c + c1)/ 2) mm 2050.0
tch REQD. MIN CORRODED THK OF P*Lch / (2*S*Eh - 0.2*P) + c mm 6.18
SEAMLESS HEMISPHERICAL =1.4877*2050/(2*247*1- 0.2*1.4877)
HEAD AS PER (UG 32 (f) )
trh3 REQD. MIN THK FOR tch/E mm 6.18
DISHED ENDS AS PER (UG 32 (b) )
CHECK FOR APPLICABILITY OF UG 32 (f)
(a) PROVIDED MIN. THICKNESS = 14 mm (Refer Clause no.7.1.2)

< 0.356 * Lch
= 729.80 mm
tch < 0.356 * L
(b) DESIGN PRESSURE = 1.488 MPa (g)

< 0.665*S*E
= 164.26 MPa (g)
P < 0.665*S*E
FROM (a) OR (b), FORMULA USED AS PER UG 32 (f),

IS APPLICABLE FOR THE HEMISPHERICAL HEAD
7.2.2 THICKNESS CALCULATION FOR BOTTOM D'END : UG - 32 (d) (ASME SEC. VIII DIV.1)
(2:1 ELLIPSOIDAL)

Dic INSIDE DIAMETER OF VESSEL (Dic + 2*c + c1) mm 4100
S.F. S. F. OF DISHED ENDS *** mm 50
E JOINT EFFICIENCY FOR DISHED HEAD * 1.00

trh1 MIN. D'END THK P * Dic / (2*S*E - 0.2*P) mm 12.35
=1.4877*4100/(2*247*1- 0.2*1.4877)
trh2 MIN. THK PER UG - 16 (b) mm 1.60
trh3 MIN. THK PER UG - 32 (b) REF. CLAUSE NO. 7.2.1 mm 6.18
tRDB REQD. MIN. D'END THK MAX OF ( trh1,trh2,trh3) + c mm 12.35
th MIN. PROVIDED MIN. THICKNESS mm 14

th NOM. PROVIDED NOM. THICKNESS th2 mm 18
CHECK FOR APPLICABILITY OF UG 32 (d)
(a) PROVIDED MIN. THICKNESS = 14 mm

> 0.002 * L (WHERE L=0.9*Dic)
= 0.002 * 0.9 * Dic
tch > 7.38
*** CHECK FOR SF : UG 32 (l) & FIG. UW 13.1 (l) REQUIRING TAPER TRANSITION.
MINIMUM VALUE FOR SF SHALL BE MINIMUM OF
(a) 3 * THICKNESS 54 mm
(b) 1-1/2 INCH 38 mm
MINIMUM SF SHALL BE = 38 mm
SF PROVIDED = 50 mm HENCE O.K.

8.0 NOZZLE STUB THICKNESS CALCULATIONS :
NOZZLE WALL THICKNESS FOR INTERNAL PRESSURE AS PER UG-45

(MAX. DESIGN PRESSURE AT BOTTOM IS CONSIDERED )
NOZZLE MARK N1 N2,N4 N3 N5,N6
NOZZLE/STUB SIZE mm DN 50 DN 50 DN 80 DN 15
LOCATION OF NOZZLE BOT. D'END TOP D'END BOT. D'END TOP D'END
DESIGN PRESSURE P MPa (g) 1.488 1.488 1.488 1.488
DESIGN TEMPERATURE deg C -196 / 40 -196 / 40 -196 / 40 -196 / 40
STUB O.D. Do mm 78 78 122.8 34
NEAREST HIGHER NB SIZE PIPE DN 80 DN 80 DN 125 DN 32
(Ref. ASME B 36.10M) B
CORROSION ALLOWANCE c mm 0 0 0 0
NOZZLE MATERIAL SA 182M F304L/ SA 182M F304L/ SA 182M F304L/ SA 182M F304L/
SA 479M TYP 304L SA 479M TYP 304L SA 479M TYP 304L SA 479M TYP 304L
ALLOWABLE STRESS S MPa 115 115 115 115
JOINT EFFICIENCY E 1 1 1 1
RADIUS (Do/2) Ro mm 39 39 61.4 17
AS PER UG 45 (a)
i) Tmin = P*Ro/(S*E+0.4P)+c Tmin mm 0.50 0.50 0.79 0.22
(AS PER APPENDIX 1 - 1a(1))
ii) NOZZLES ENDS ARE NO NO NO NO
THREDED ? (YES/NO) *
AS PER UG 45 (b) (1)
i) tmin PER UG-16 (b) = 1.5+c tmin mm 1.50 1.50 1.50 1.50
LOCATION OF NOZZLE BOT. D'END TOP D'END BOT. D'END TOP D'END
(ii) SMLS. TOP HEAD THICKNESS (CL. 7.1.2) tRDT mm 10.83 10.83 10.83 10.83
(iii) SMLS. BTM HEAD THICKNESS (CL. 7.2.2) tRDB mm 12.35 12.35 12.35 12.35
(iv)GREATER OF tmin,tRDT,tRDB t1 mm 10.83 10.83 10.83 10.83
AS PER UG-45(b)(2)
FOR EXTERNAL PRESSURE t2 mm N.A.
AS PER UG-45(b)(3)
GREATER OF t1 & t2 t3 mm 10.83 10.83 10.83 10.83
AS PER UG-45(b)(4)
STD WALL THICKNESS Sw mm 5.49 5.49 6.55 3.56
REFER ASME B36.10
MIN. WALL THK.
(UG-45(b)(4) ** t4 mm 4.80 4.80 5.73 3.12
0.875*Sw + C
AS PER UG-45(b)
SMALLER OF t3 & t4 t5 mm 4.80 4.80 5.73 3.12
AS PER UG-45
MIN. REQUIRED NOZ. THK. t6 mm 4.80 4.80 5.73 3.12
GREATER OF Tmin & t5
PROVIDED THK tn mm 11.61 11.61 20.00 10.08
NOZZLE MARK N7 N10 N11, N12, N13,N14
NOZZLE/STUB SIZE mm DN 15 DN 100 DN 50

LOCATION OF NOZZLE BOT. D'END TOP D'END SHELL
DESIGN PRESSURE P MPa (g) 1.488 1.488 1.488
DESIGN TEMPERATURE deg C -196 / 40 -196 / 40 -196 / 40
STUB O.D. Do mm 44 148.2 78
NEAREST HIGHER NB SIZE PIPE DN 40 DN 125 DN80
(Ref. ASME B 36.10M)
CORROSION ALLOWANCE c mm 0 0 0
NOZZLE MATERIAL SA 182M F304L/ SA 182M F304L/ SA 182M F304L/
SA 479M TYP 304L SA 479M TYP 304L SA 479M TYP 304L
ALLOWABLE STRESS S MPa 115 115 115
JOINT EFFICIENCY E 1 1 1
RADIUS (Do/2) Ro mm 22 74.1 39
AS PER UG 45 (a)
i) Tmin = P*Ro/(S*E+0.4P)+c Tmin mm 0.28 0.95 0.50
(AS PER APPENDIX 1 - 1a(1))
ii) NOZZLES ENDS ARE NO NO NO
THREDED ? (YES/NO) *
AS PER UG 45 (b) (1)
i) tmin PER UG-16 (b) = 1.5+c tmin mm 1.50 1.50 1.50
LOCATION OF NOZZLE BOT. D'END TOP D'END SHELL
(ii) SMLS. TOP HEAD THICKNESS (CL. 7.1.2) tRDT mm 10.83 10.83 10.83
(iii) SMLS. BTM HEAD THICKNESS (CL. 7.2.2) tRDB mm 12.35 12.35 12.35
(iv)GREATER OF tmin,tRDT,tRDB t1 mm 10.83 10.83 10.83
AS PER UG-45(b)(2)
FOR EXTERNAL PRESSURE t2 mm N.A.
AS PER UG-45(b)(3)
GREATER OF t1 & t2 t3 mm 10.83 10.83 10.83
AS PER UG-45(b)(4)
STD WALL THICKNESS Sw mm 3.68 6.55 5.49
REFER ASME B36.10
MIN. WALL THK.
(UG-45(b)(4) ** t4 mm 3.22 5.73 4.80
0.875*Sw + C C
AS PER UG-45(b)
SMALLER OF t3 & t4 t5 mm 3.22 5.73 4.80
AS PER UG-45
MIN. REQUIRED NOZ. THK. t6 mm 3.22 5.73 4.80
GREATER OF Tmin & t5
PROVIDED THK tn mm 15.08 20.00 11.61 B
* AS NOZZLE ENDS ARE NOT THREADED, UG-31(c) (2) IS NOT APPLICABLE.

** MINIMUM WALL THICKNESS CONSIDERING MILL UNDER TOLERANCE (12.5 %)
INCLUSIVE OF CORROSION ALLOWANCE.
8.1 NOZZLE NECK COMPLIANCE WITH UW-13(h)
t1
D3 D4
AS PER FIGURE UW 13.4.(a)
t1(mm)=
trn=Tmin trn1=0.8*
NOZZLE MARK SIZE D4 (mm) D3 (mm) (D4-D3)/2 tp (mm)**
(mm) trn (mm)
***
N1, 50NB 60.3 54.8 2.76 0.50 0.40 2.42
N2, N4 50NB 60.3 54.8 2.76 0.50 0.40 2.42
N3 80NB 88.9 82.8 3.05 0.79 0.63 2.67
N5, N6 15NB 21.3 13.8 3.73 0.22 0.18 3.26
N7 15NB 21.3 13.8 3.73 0.28 0.23 3.26
N10 100NB 114.3 108.20 3.05 0.95 0.76 2.67
N5, N6, N7 40NB 48.26 42.72 2.77 0.50 0.40 2.42
**MINIMUM WALL THICKNESS OF CONNECTING PIPE (CONSIDERING TOLERANCE)
CONCLUSION: AS t1 IS NOT LESS THAN THE GREATER OF trn1 AND tp FOR ABOVE ALL
NOZZLES, HENCE ACCEPTABLE.
9.0 REINFORCEMENTS FOR NOZZLES: UG 36 (c)(3)
NOZZLE MARK N1 N2,N4 N3 N5,N6
NOZZLE / STUB SIZE mm DN 50 DN 50 DN 80 DN 15

STUB O.D Don mm 78 78 122.8 34
STUB THICKNESS to mm 11.61 11.61 20.00 10.08
SIZE OF CORRODED FINISHED OPENING * d mm 54.78 54.78 82.8 13.84
NOZZLE MARK N7 N10 N11, N12

N13,N14
NOZZLE / STUB SIZE mm DN 15 DN 100 DN 50
STUB O.D Don mm 44 148.2 78
STUB THICKNESS to mm 15.08 20.00 11.61
SIZE OF CORRODED FINISHED OPENING * d mm 13.84 108.20 54.78
* ALL NOZZLES ON D'END ARE PERPENDICULAR TO SURFACE OF D'END.
(a) NOMINAL THICKNESSES OF HEAD : 18 mm >10 mm

(b) MAX. SIZE OF FINISHED OPENING
FOR NOZZLES
N1,N2,N4,N5,N6,N7 < 60 mm
(c) ALL SINGLE NOZZLES ARE ISOLATED OPENINGS.

(d) NO TWO OPENINGS SHALL FORM A CLUSTER.
& (e) OPENINGS IN VESSEL DO NOT SUBJECT TO RAPID FLUCTUATION IN PRESSURE

COMPLIANCE TO (c) & (d) EACH NOZZLE SHALL BE LOCATED IN SUCH A WAY
THAT NO TWO UNREINFORCED OPENING SHALL HAVE THEIR CENTERS CLOSER
TO EACH OTHER THAN 2.5*(d1+d2) WHERE d1 & d2 ARE FINISHED DIAMETERS OF
TWO ADJACENT OPENINGS.
FOR NOZZLES ON TOP DISHED HEAD :
NOZZLES MARKS FINISHED OPENING MIN. DIST. BET. ACTUAL DISTANCE

SIZE (mm) NOZZLES (mm) BET. NOZZLES
d1 d2 2.5 * (d1 + d2) (mm)
N2 & N10 54.78 108.20 407.45 600

N2 & N6 54.78 13.84 171.55 459
N6 & N4 13.84 54.78 171.55 459
N4 & N5 54.78 13.84 171.55 459
HENCE ALL NOZZLES ARE ISOLATED OPENING PER UG 36.
FOR NOZZLES ON BOTTOM DISHED HEAD :
NOZZLES MARKS FINISHED OPENING MIN. DIST. BET. ACTUAL DISTANCE

SIZE (mm) NOZZLES (mm) BET. NOZZLES
d1 d2 2.5 * (d1 + d2) (mm)
N1 & N3 54.78 82.80 343.95 600
N1 & N7 54.78 13.84 171.55 600
HENCE ALL NOZZLES ARE ISOLATED OPENING PER UG 36.

NOTE :
FOR COMPLIANCE TO (c ) & (d) EACH NOZZELE SHALL BE LOCATED IN SUCH A WAY
THAT NO TWO UNREINFORDED OPENING SHALL HAVE THEIR CENTERS CLOSER TO EACH
OTHER THAN 2.5*(d1+d2). WHERE, d1 & d2 ARE FINISHED DIAMETERS OF TWO
ADJACENT OPENINGS.
CONCLUSION : HENCE REINFORCEMENT CALCULATIONS ARE NOT REQUIRED AS PER

UG-36 (c)(3) OF ASME SECTION VIII, DIV-1 FOR N1,N2,N4,N5,N6,N7.
9.0.2 REINFORCEMENT CALCULATIONS ARE PERFORMED FOR NOZZLE

N3 & N10 AS PER CLAUSE 9.2
9.1 STRENGTH OF REINFORCEMENTS (UG 41)
9.1.1. NOZZLES N1,N2,N4,N5,N6,N7
1. NOZZLES N1,N2,N4,N5,N6,N7, DO NOT REQUIRE

REINFORCEMENT AS PER UG 36 (c) (3)
AS DEMONSTRATED IN CLAUSE NO. 9.0
2. ATTACHMENT WELDS FOR NOZZLES N1,N2,N4,N5,N6,N7

ARE AS PER UW16.1 (c). (REFER CLAUSE 10 )
HENCE ATTACHMENT WELDS FOR NOZZLE N1,N2,N4,N5,N6,N7

ARE EXEMPTED FROM STRENGTH CALCULATION AS PER UW 15(b).
10. FILLET SIZE CALCULATIONS FOR NOZZLES (UW 16) :
tn
tc
NOZZLE NOZZLE LOCATION TYPE THK, OF THK. OF MIN. SIZE MIN. SIZE FILLET
MARK /STUB (FIG.) SHELL NOZZLE 0.7 * MIN. OF FILLET OF FILLET SIZE
OF (t , tn)
SIZE OR HEAD AT THROAT (LEG) PROVIDED
* **
(mm) (mm) (mm) (mm) (mm) (mm)
t tn tc1 tc
N1 DN50 BOT D'END UW-16.1 (c) 14 11.61 8.13 6.00 8.49 10
N2 DN50 TOP D'END UW-16.1 (c) 14 11.61 8.13 6.00 8.49 10

N3 DN80 BOT D'END UW-16.1 (c) 14 20.00 9.80 6.00 8.49 10
N4 DN50 TOP D'END UW-16.1 (c) 14 11.61 8.13 6.00 8.49 10
N5 DN15 TOP D'END UW-16.1 (c) 14 10.08 7.06 6.00 8.49 10

N6 DN15 TOP D'END UW-16.1 (c) 14 10.08 7.06 6.00 8.49 10
N7 DN15 BOT D'END UW-16.1 (c) 14 15.08 9.80 6.00 8.49 10
N10 DN100 TOP D'END UW-16.1 (c) 14 20.00 9.80 6.00 8.49 10
N11 DN50 SHELL UW-16.1 (c) 13 11.61 8.13 6.00 8.49 10
N12 DN50 SHELL UW-16.1 (c) 13 11.61 8.13 6.00 8.49 10
N13 DN50 SHELL UW-16.1 (c) 13 11.61 8.13 6.00 8.49 10
N14 DN50 SHELL UW-16.1 (c) 13 11.61 8.13 6.00 8.49 10
* MINIMUM OF 6 mm ( 1/4" ) OR 0.7 * MIN. OF (t , tn)
** SIZE OF FILLET LEG = SIZE OF FILLET AT THROAT / 0.707

9.2 . REINFORCEMENT CALCULATIONS : (As per UG-37 of ASME SEC VIII DIV 1)
SYMBOL DESCRIPTION FORMULA UNIT N3 N10

tn NOZZLE WALL THICKNESS mm 20.00 20.00
d SIZE OF CORRODED FINISHED OPENING mm 82.8 108.20
LOCATION OF NOZZLE BTM D/END TOP D/END
REQUIRED THK. OF DISH END
tr PDi/(2*(S*E - 0.2*P))+C.A. mm 10.83 10.83
(AS PER UG-37(a))
t MIN. DISH END THK # trs1 mm 16.00 16.00
trn REQD. THK. OF NOZZLE mm 0.79 0.95
h INSIDE PROJ. OF NOZZLE mm 30.00 20.00
ti THK. OF INTER. PROJ. OF NOZ. tn-2*c mm 20.00 20.00
E1 FOR OPENING IN SOLID PLATE 1 1
Sn ALLOWABLE STRESS IN NOZZLE Mpa 115 115
Sv ALLOWABLE STRESS IN VESSEL Mpa 247 247
Sp ALLOWABLE STRESS IN RF ELEMENT MPa 115 115
F CORRECTION FACTOR 1 1
fr1 STRENGTH REDUCTION FACT. Sn/Sv 0.466 0.466
fr2 STRENGTH REDUCTION FACT. Sn/Sv 0.466 0.466
fr3 STRENGTH REDUCTION FACT. MIN OF Sn/Sv OR Sp/Sv 0.466 0.466
fr4 STRENGTH REDUCTION FACT. Sp/Sv 0.466 0.466
A AREA REQUIRED d*tr*F+2*tn*tr*F*(1-fr1) mm2 1128.0 1403.0
(a) d*(E1*t - F*tr) mm2 428.3 559.7

(b) 2*(t+tn)*(E1*t - F*tr) mm2 372.4 372.4
(c) 2*tn*(E1*t-F*tr)*(1-fr1) mm2 110.6 110.6
A1a (a) - (c) mm2 317.7 449.1
A1b (b) - (c) mm2 261.9 261.9
A1 AREA AVAILABLE IN D'END MAX( A1a , A1b ) mm2 317.7 449.1
A2a 5*(tn-trn)*fr2*t mm2 715.5 709.4

A2b 2*(tn-trn)*(2.5*tn+te)*fr2 mm2 894.4 886.8
A2 AREA AVAIL. IN NOZ.OUT PROJ. MIN( A2a , A2b) mm2 715.5 709.4
A3a 5 * t * ti * fr2 mm2 744.9 744.9

A3b 5 * ti * ti * fr2 mm2 931.2 931.2
A3c 2 * h * ti * fr2 mm2 558.7 372.5
A3 A AVAIL. IN INWARD NOZ.PROJ MIN(A3a,A3b,A3c) mm2 558.7 372.5
leg SIZE OF WELD LEG mm 10 10

A41 A AVAIL. IN OUT. NOZ. WELD (leg)2 * fr2 mm2 47 47
A43 A AVAIL. IN INW. NOZ. WELD (leg)2 * fr2 mm2 47 47
Atp TOTAL A PROVIDED WITH

A1+A2+A3+A41+A43 mm2 1685.0 1577.5
REINFORCING ELEMENT
CHECK WHETHER Atp > A YES YES
IS PROVIDED REINFORCMENT SUFFICIENT? YES YES
# Assumed min. thickness at center of Dishend.
9 . REINFORCEMENT CALCULATIONS : (As per UG-37 of ASME SEC VIII DIV 1)
SYMBOL DESCRIPTION FORMULA UNIT N3 N4A

tn NOZZLE WALL THICKNESS mm 11.90 12.60
d SIZE OF CORRODED FINISHED OPENING mm 108.2 82.8
LOCATION OF NOZZLE D/END D/END
REQUIRED THK. OF DISH END
tr PDi/(2*(S*E - 0.6*P))+C.A. mm 10.83 10.83
(AS PER UG-37(a))
t SPECIFIED DISH END THK trs1 mm 10.00 10.00
trn REQD. THK. OF NOZZLE mm 4.80 5.73
h INSIDE PROJ. OF NOZZLE mm 15.00 0.00
ti THK. OF INTER. PROJ. OF NOZ. tn-2*c mm 11.90 0.00
fr1 STRENGTH REDUCTION FACT. Sn/Sv 1 1
fr2 STRENGTH REDUCTION FACT. Sn/Sv 1 1
fr3 STRENGTH REDUCTION FACT. MIN OF Sn/Sv OR Sp/Sv 1 1
fr4 STRENGTH REDUCTION FACT. Sp/Sv 1 1
A AREA REQUIRED d*tr*F+2*tn*tr*F*(1-fr1) mm2 1171.5 896.5
(a) d*(E1*t - F*tr) mm2 -89.5 -68.5

(b) 2*(t+tn)*(E1*t - F*tr) mm2 -36.2 -37.4
(c) 2*tn*(E1*t-F*tr)*(1-fr1) mm2 0.0 0.0
A1a (a) - (c) mm2 -89.5 -68.5
A1b (b) - (c) mm2 -36.2 -37.4
A1 AREA AVAILABLE IN SHELL MAX( A1a , A1b ) mm2 -36.2 -37.4
A2a 5*(tn-trn)*fr2*t mm2 354.8 343.4

A2b 2*(tn-trn)*(2.5*tn+te)*fr2 mm2 422.2 432.7
A2 AREA AVAIL. IN NOZ.OUT PROJ. MIN( A2a , A2b) mm2 354.8 343.4
A3a 5 * t * ti * fr2 mm2 595.0 0.0

A3b 5 * ti * ti * fr2 mm2 708.1 0.0
A3c 2 * h * ti * fr2 mm2 357.0 0.0
A3 A AVAIL. IN INWARD NOZ.PROJ MIN(A3a,A3b,A3c) mm2 357.0 0.0
leg SIZE OF WELD LEG mm 10 10

A41 A AVAIL. IN OUT. NOZ. WELD (leg)2 * fr2 mm2 100 100
A43 A AVAIL. IN INW. NOZ. WELD (leg)2 * fr2 mm2 100 100
leg OUTER ELEMENT WELD LEG mm 10.0 10.0

A42 A AVAIL. IN OUT ELEMENT WELD (leg)2 * fr4 mm2 100.0 100.0
Atp TOTAL A PROVIDED WITH
A1+A2+A3+A41+A42+A43+A5 mm2 975.6 506.0
REINFORCING ELEMENT
CHECK WHETHER Atp > A NO NO
IS PROVIDED REINFORCMENT SUFFICIENT? NO NO
9.2 REINFORCEMENT CALCULATIONS FOR NOZZLE N3
(AS PER UG-37 OF ASME SEC VIII DIV 1)
NOZZLE MARK N3,

tn NOZZLE WALL THICKNESS to mm 11.61
d SIZE OF CORRODED FINISHED OPENING mm 54.78
LOCATION OF NOZZLE BOTTOM D'END
r DISTANCE OF CENTER OF R.PAD FROM CENTER OF HEAD. mm 625

dr DIAMETER OF THE ENTIRE R.PAD (With weld leg) = Dp+2*Leg mm 152
d1 80% OF SHELL DIAMETER mm 3280
d2 DIAMETER OF THE FARTHEST DISTANCE OF THE ENTIRE R.PAD
FROM CENTER OF HEAD = 2*(r+dr/2) mm 1402
tr REQUIRED THK. OF D'END
mm 9.75
(AS PER UG-37(a))
IF d1> d2 THEN RAD = K1*D IN 0.9*Di*Pt/(2*S*E-0.2*Pt)+C.A. mm 9.75
IF d1< d2 THEN E = 1 IN D*P/(2*S*E-0.2*P)+C.A. mm 10.83
t SPECIFIED DISHEND THK(MIN.) th MIN. mm 14.00
trn REQD. THK. OF NOZZLE Tmin mm 0.50

h INSIDE PROJ. OF NOZZLE mm 10
ti THK. OF INTER. PROJ. OF NOZ. tn-2*c (c = 0) mm 11.61
fr1 STRENGTH REDUCTION FACT. Sn/Sv 1
fr3 STRENGTH REDUCTION FACT. LESSER OF Sn/Sv OR Sp/Sv 1
fr4 STRENGTH REDUCTION FACT. Sp/Sv 1
A AREA REQUIRED d*tr*F+2*tn*tr*F*(1-fr1) mm2 533.9
(a) d*(E1*t - F*tr) mm2 233.1

(b) 2*(t+tn)*(E1*t - F*tr) mm2 217.9
(c) 2*tn*(E1*t-F*tr)*(1-fr1) mm2 0.0
A1a (a) - (c) mm2 233.1
A1b (b) - (c) mm2 217.9
A1 AREA AVAILABLE IN SHELL MAX( A1a , A1b ) mm2 233.1
A2a 5*(tn-trn)*fr2*t mm2 777.6
A2b 5*(tn-trn)*fr2*tn mm2 644.8
A2 AREA AVAIL. IN NOZ.OUT PROJ. MIN( A2a , A2b) mm2 644.8
A3a 5 * t * ti * fr2 mm2 812.7
A3b 5 * ti * ti * fr2 mm2 674.0
A3c 2 * h * ti * fr2 mm2 232.2
A3 A AVAIL. IN INWARD NOZ.PROJ MIN(A3a,A3b,A3c) mm2 232.2
leg SIZE OF WELD LEG mm 10.0

A41 A AVAIL. IN OUT. NOZ. WELD (leg)2 * fr2 mm2 100.0
A43 A AVAIL. IN INW. NOZ. WELD (leg)2 * fr2 mm2 100.0
Dpm1 d + 2*tn + 2*t -2 * leg mm 86.0

Dpm2 2*d - 2*leg mm 89.6
Dpmax FOR R.PAD WITH IN RF. LIMIT MAX(Dpm1,Dpm2) mm 89.6
Dp DIA. OF R. PAD <Dpmax mm 0
te THICKNESS OF ELEMENT mm 0
A5 A AVAIL. IN ELEMENT (Dp-d-2*tn)*te*fr4 mm 0.0
leg OUTER ELEMENT WELD LEG mm 0.0
A42 A AVAIL. IN OUT ELEMENT WELD (leg)2 * fr4 mm 0.0
At TOTAL A PROVIDED WITHOUT A1+A2+A3+A41+A43 mm2 1310.1

REINFORCING ELEMENT
At > A HENCE REINFORCING ELEMENT IS NOT REQUIRED FOR NOZZLE N3.

9.1.1 STRENGTH OF REINFORCEMENTS FOR NOZZLE M AS PER UG-37
(ALL DIMENSIONS INDICATED BELOW ARE CORRODED DIMENSIONS.)
NOZZLE MARK #REF!

tn NOZZLE WALL THICKNESS to mm 12.00
d SIZE OF CORRODED FINISHED OPENING mm #REF!
LOCATION OF NOZZLE TOP D'END
tRDT REQUIRED THK. OF D'END trh (REF 7.1.2) mm 10.83
t SPECIFIED DISHEND THK(MIN.) th MIN. mm 14.00
trn REQD. THK. OF NOZZLE Tmin mm #REF!
h INSIDE PROJ. OF NOZZLE mm 0
ti THK. OF INTER. PROJ. OF NOZ. tn-2*c (c = 0) mm 0.00
fr3 STRENGTH REDUCTION FACT. LESSER OF Sn/Sv OR Sp/Sv 1
fr4 STRENGTH REDUCTION FACT. Sp/Sv 1
A AREA REQUIRED d*tr*F+2*tn*tr*F*(1-fr1) mm2 #REF!
(a) d*(E1*t - F*tr) mm2 #REF!

(b) 2*(t+tn)*(E1*t - F*tr) mm2 165.0
(c) 2*tn*(E1*t-F*tr)*(1-fr1) mm2 0.0
A1a (a) + (c) mm2 #REF!
A1b (b) + (c) mm2 165.0
A1 AREA AVAILABLE IN SHELL MAX( A1a , A1b ) mm2 #REF!
A2a 5*(tn-trn)*fr2*t mm2 #REF!
A2b 5*(tn-trn)*fr2*tn mm2 #REF!
A2 AREA AVAIL. IN NOZ.OUT PROJ. MIN( A2a , A2b) mm2 #REF!
A3a 5 * t * ti * fr2 mm2 0.0
A3b 5 * ti * ti * fr2 mm2 0.0
A3c 2 * h * ti * fr2 mm2 0.0
A3 A AVAIL. IN INWARD NOZ.PROJ MIN(A3a,A3b,A3c) mm2 0.0
leg SIZE OF WELD LEG ### mm 10.0

A41 A AVAIL. IN OUT. NOZ. WELD (leg) * fr2
2
mm2 100.0
At TOTAL A PROVIDED WITHOUT A1+A2+A3+A41+A43 mm2 #REF!

REINFORCING ELEMENT
At < A HENCE REIFORCING ELEMENT IS REQUIRED FOR NOZZLE M .
### ACTUAL SHALL BE MORE THAN 10 MM.

Dpm1 d + 2*tn + 2*t -2 * leg mm #REF!
Dpm2 2*d - 2*leg mm #REF!
Dpmax FOR R.PAD WITH IN RF. LIMIT MAX(Dpm1,Dpm2) mm #REF!
Dp DIA. OF R. PAD mm 900
te THICKNESS OF ELEMENT mm 28
A1 AREA AVAILABLE IN SHELL mm2 #REF!
A2ap 5*(tn-trn)*fr2*t mm2 #REF!
A2bp 2*(tn-trn)*(2.5*tn+te)*fr2 mm2 #REF!
A2p AREA AVAIL. IN NOZ.OUT PROJ. MIN(A2ap , A2bp) mm2 #REF!
A3 A AVAIL. IN INWARD NOZ.PROJ mm2 0.0
A41 A AVAIL. IN OUT. NOZ. WELD (leg)2 * fr3 mm2 100.0
A42 A AVAIL. IN OUTER ELE. WELD (leg)2 * fr4 mm2 100.0
A5 A AVAIL. IN ELEMENT (Dp-d-2*tn)*te*fr4 mm2 #REF!
Atp TOTAL A PROVIDED WITH A1+A2p+A3+A41+A42 mm2 #REF!
REINFORCING ELEMENT +A43+A5
Atp > A HENCE THE OPENING IS ADEQUATELY REINFORCED.

11.0 EVALUATION FOR INSPECTION OPENING : ( UG - 46 (a) )
THE VESSEL IS NOT FOR USE WITH COMPRESSED AIR AND NOT SUBJECT
TO INTERNAL CORROSION OR MECHANICAL ABRASION. HENCE, INSPECTION
OPENING FOR EXAMINATION AND CLEANING IS NOT REQUIRED.
CONCLUSION :
FOR " NON CORROSIVE SERVICE" INSPECTION OPENING IS NOT REQUIRED
AND HENCE NO INSPECTION OPENING IS PROVIDED.

12.0 EVALUATION FOR POST WELD HEAT TREATMENT :
( UHA-32 )
FOR MATERIAL HAVING P-No. 8 AND Gr. No. 1 POST WELD HEAT
TREATMENT IS NEITHER REQUIRED NOR PROHIBITED FOR JOINTS BETWEEN
AUSTENITIC STAINLESS STEELS OF THE P-No. 8 GROUP.
12.1 EVALUATION FOR POST WELD HEAT TREATMENT DUE TO STRAINING :

( UHA-44 )
(a) FOR CYLINDRICAL SHELL FORMED FROM PLATES

ts NOMINAL THICKNESS OF SHELL CYLINDER mm 13
Ro ORIGINAL RADIUS OF SHELL PLATES mm INFINITE
Rf MEAN RADIUS OF SHELL CYLINDER (Di + c1 + ts) / 2 mm 2056.5
% STRAIN AS PER UHA 44(a)(2)(a) 50 * ts / Rf * (1 - Rf / Ro) mm 0.32
= 50*13 /2056.5* (1-0)
(b) FOR DISHED HEADS FORMED FROM PLATES
th NOMINAL THICKNESS OF DISHED HEAD mm 18

r INSIDE KNUCKLE RADIUS (0.17 TIMES Di FOR 2:1 ELLIP HEAD) mm 697
(ACCORDING TO UG32 (d) )
Rf MEAN RADIUS OF DISHED HEAD AFTER FORMING (r + th/2) mm 706
Ro ORIGINAL RADIUS OF PLATE mm INFINITY
% STRAIN AS PER UHA 44(a)(2)(a) 75 * th / Rf * (1 - Rf / Ro) mm 1.91
= 75*18 /706* (1-0)
(c) DESIGN TEMPERATURE = + 40 O

C
FOR STAINLESS STEEL GRADE 304L, P-No. 8 Gr No.1, POST WELD HEAT
TREATMENT IS NOT REQUIRED.
PLEASE REFER TABLE UHA-32, NOTE:1
12.2 CUSTOMER REQUIREMENT FOR HEAT TREATMENT :

NO
CONCLUSION : POST WELD HEAT TREATMENT IS NOT REQUIRED BY CODE .

13.0 EVALUATION FOR IMPACT TEST REQUIREMENTS.
13.1 EVALUATION FOR IMPACT TEST REQUIREMENTS AS PER UHA 51 & APPENDIX -JJ
13.1.1 MATERIAL : AUSTENITIC STAINLESS STEEL
START
UHA-51(d)(1)(d)
IS THE
MATERIAL A
CASTING?
NO
IS THE MATERIAL
THERMALLY
TREATED AS
DEFINED IN UHA-
51(c) ?
NO
IS MDMT
COLDER THAN
-48 deg C?
YES
BASE MATERIAL WELDING PROCEDURE WELDING CONSUMABLE PRODUCTION

AND HAZ QULIFICATION PRE-USE TESTING IMPACT TEST
REQUIREMENTS REQUIREMENTS. REQUIREMENTS. REQUIREMENTS.
A
A B C D
13.1.2 BASE MATERIAL AND HAZ IMPACT TESTING REQUIRMENTS.
BASE MATERIAL AND UHA-51(d)

A HAZ REQUIREMENTS
UHA-51(d)(1)(a)
THE BASE
MATERIAL SS
304L?
YES
IS MDMT
COLDER THAN
-196 deg C?
NO
IMPACT TEST NOT

REQUIRED
13.1.3 WELDING PROCEDURE QUALIFICATION IMPACT TESTING REQUIREMENTS
WELDING PROCEDURE
B QULIFICATION UHA- 51(e)
REQUIREMENTS.
UHA- 51(e)(1)
ALL BASE
MATERIALS
JOINED HAVE
C<=0.1%
YES
UHA- 51(e)(2)(a)
FILLER METAL
CONFIRMING TO
SFA 5.4 OR SFA 5.9
(C<=0.1%)
YES
MDMT COLDER
THAN - 104 DEG C
YES
IMPACT TESTING OF
WELDING PROCEDURE IS
REQUIRED
IMPACT TESTING OF
WELDING PROCEDURE IS
REQUIRED
13.1.4 WELDING CONSUMABLE PRE -USE TESTING REQUIREMENTS
WELDING CONSUMABLE
C PRE-USE TESTING
REQUIREMENTS.
UHA - 51 (f)
MDMT COLDER
THAN - 104 DEG C
YES
UHA - 51(f)(1),(2),(3)& (4)

1. IS WPS QUALIFIED WITH
IMPACT TESTING.
2.IS WELDING PROCESS LIMITED
TO GTAW ,SAW & GMAW.
3.IS WELD METAL CONFIRMING TO
SFA5.9.
4.IS WELD METAL <= 0.1% C . NO
UNACCEPTABLE TO USE
WITH MDMTs COLDER
THAN -104 C
YES
GTAW SAW
GMAW
UHA-51(f)(4)(e) UHA-51(f) (4) (e)
IS EACH FILLER METAL

WELDING CONSUMABLES
HEAT/LOT OF LIMITED TO
CERTIFIED BY CONSUMABLE
FILLER METAL ER308L,ER316L
NO MANUFACTURER FOR IMPACT
PRE-USE OR ER310
TEST AT OR BELOW MDMT
TESTED?
FOR EACH HEAT/BATCH
NO
YES YES
TC AVAILABLE FOR
READY FOR PRODUCTION WELDING-ONLY PRE YES COMBINATION OF
USE TESTED CONSUMABLES OR EXEMPTED HEAT & EACH BATCH
FILLER METAL WITH GTAW TO BE USED OF FLUX
NO
IMPACT TEST IS REQUIRED

13.1.5 PRODUCTION IMPACT TEST REQUIREMENT
D PRODUCTION IMPACT TEST

REQUIREMENTS.
UHA - 51 (f)(4)
FILLER METAL
CONFIRMING TO
SFA 5.4 OR SFA 5.9
YES
UHA-51(H)(2)
IS MDMT
COLDER THAN
-196 deg C?
NO
PRODUCTION IMPACT TEST

PLATES ARE NOT REQUIRED
13.2 CUSTOMER REQUIREMNT FOR IMPACT TESTING : NIL
13.3 EVALUATION FOR IMPACT TEST REQUIREMENTS AS PER CODE CASE 2596
13.3.1 THE COLD STRETCHED BASE MATERIAL SA-240,TYPE 304L NEED NOTE BE IMPACT
TESTED WHEN USED IN VESSELS CONSTRUCTED IN ACCORDANCE WITH THIS CODE CASE.
13.3.2 THE WELDING PROCEDURE QUALIFICATION SHALL INCLUDE IMPACT TESTS OF

WELDS AND HEAT AFFECTED ZONES(HAZ) MADE IN ACCORDANCE WITH UG-84(h)
AND WITH REQUIREMENTS OF UHA-51(a) AT MDMT.
THE SPECIMENS SHALL BE TESTED IN ACCORDANCE WITH THE CODE CASE.
13.3.3 THE VESSEL (PRODUCTIONIMPACT TESTS IN ACCORDANCE WITH UHA-51(h) ARE

NOT REQUIRED FOR VESSELS CONSTRUCTED IN ACCORDANCE WITH THIS CODE CASE.
CONCLUSION:
1) PARENT METAL NEED NOT BE IMACT TESTED

2) WPS SHALL BE QUALIFIED FOR GMAW/GTAW/SAW/GTAW+SAW PROCESS WITH IMPACT
TESTS AS PER UG 84(h) AT MDMT.
3) PRE USE TESTING OF SAW CONSUMABLES IS REQUIRED PER HEAT/LOT.
MANUFACTURER CERTIFICATION IS ACCEPTABLE.
4) WELD MADE WITH ER308L, ER316L, OR ER310 ARE EXEMPTED FROM PRE USE TESTING
OF CONSUMABLES PER UHA 51(f)(4)(e) SINCE WPS SHALL BE QUALIFIED WITH
IMPACT TEST AS PER UG 84 (h) AT MDMT.
5) THE WELDING PROCEDURE QUALIFICATION SHALL INCLUDE IMPACT TESTS OF
WELDS AND HEAT AFFECTED ZONES(HAZ) MADE IN ACCORDANCE WITH UG-84(h)
AND WITH REQUIREMENTS OF UHA-51(a) AT MDMT.
SUPPLEMENTARY CALCULATION TO SATISFY UG-99(c) REQUIRMENTS (SUBMITTED TO AI)
14.1.3 REFERENCE :UG 99 (c)
14.1.3.1 HIGHEST PERMISSIBLE INTERNAL PRESSURE (HPIP) OF TOP/BTM DISH
SYMBOL DESCRIPTION FORMULA VALUE

S ALLOWABLE STRESS 247
Dic INSIDE DIAMETER OF VESSEL (Di + 2*c + c1) 4100
E JOINT EFFICIENCY FOR DISHED HEAD 1
c CORROSION ALLOWANCE 0
th nom. PROVIDED NOM. THICKNESS 15
Pit HPIP 2*S*E*th nom/(Dic+0.2*th nom)+c 1.80
14.1.3.2 HIGHEST PERMISSIBLE INTERNAL PRESSURE (HPIP) OF SHELL
SYMBOL DESCRIPTION FORMULA VALUE

S ALLOWABLE STRESS 247
Dic INSIDE DIAMETER OF VESSEL (Di + 2*c + c1) 4100
E JOINT EFFICIENCY FOR DISHED HEAD 1
c CORROSION ALLOWANCE 0
ts1 PROVIDED SHELL. THICKNESS 12
Pis HPIP S*E*ts1/((Dic/2))+0.6*ts1)+c 1.44
14.1.3.3 HIGHEST PERMISSIBLE INTERNAL PRESSURE (HPIP) OF NOZZLES
NOZZLE MARK N1 N3 N5,N6
LOCATION OF NOZZLE BOT. D'END BOT. D'END TOP D'END
STUB O.D. Do mm 78 108 122.8
NOZZLE MATERIAL SA 182M F304/
SA 479M TYP 304
RADIUS (Do/2) Ro mm 39 54 61.4
PROVIDED THK tn mm 11.61 12.60 20.00
AS PER UG 45 (a)
Pin = S*E*tn/(Ro+0.6*tn)+c Pin MPa 34.86 28.25 37.60
NOZZLE MARK N10 N7 N5

LOCATION OF NOZZLE TOP D'END BOT. D'END TOP D'END
STUB O.D. Do mm 132 34 34
NOZZLE MATERIAL SA 182M F304/
SA 479M TYP 304
RADIUS (Do/2) Ro mm 66 17 17
PROVIDED THK tn mm 11.90 8.44 8.44
AS PER UG 45 (a)
Pin = S*E*tn/(Ro+0.6*tn)+c Pin MPa 22.45 52.79 52.79
14.1.3.4 HYDROSTATIC TEST PRESSURE AS PER UG-99 (c)
TOTAL INSIDE HEIGHT OF IV, H = 25435 mm

HYDROSTATIC HEAD AT BOTTOM = H in M/10
Phead= 2.544 kg/cm2 (g)
Phead= 0.25 MPa
SYMBOL HYDROSTATIC TEST PRESSURE OF FORMULA VALUE

Pht TOP DISH =Pit x 1.3 2.34
Phb BTM DISH =(Pit x 1.3) - Phead 2.09
Phs SHELL =(Pis x 1.3) - Phead 1.62
Phn1 NOZZLE N1 (BTM HEAD) =(Pin1 x 1.3) - Phead 45.06
Phn2 NOZZLE N2/N4 (TOP HEAD) =Pin2 x 1.3 78.46
Phn3 NOZZLE N3 / N8 (BTM HEAD) =(Pin3 x 1.3) - Phead 36.47
Phn5 NOZZLE N5 (TOP HEAD) =Pin5 x 1.3 68.62
Phn7 NOZZLE N7 (BTM HEAD) =(Pin7 x 1.3) - Phead 68.38
BMITTED TO AI)
UNIT
MPa
mm
-
mm
mm
MPa
UNIT
MPa
mm
-
mm
mm
MPa
N2,N4
DN 50
TOP D'END
34
0
F304/
YP 304
138
1
17
10.08
60.35
TOP D'END
F304/
YP 304
UNIT
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
14.0 EVALUATION OF HYDRO TEST/ COLD STRETCH PRESSURE
14.1 EVALUATION OF HYDRO TEST PRESSURE (UG 99 (b) OF ASME SECTION VIII, DIV. 1.)
REFERENCE DATA : UG 99 (b)
COMPONENT SPECIFICATION ALLOWABLE STRESS AS PER ASME SEC.II(D)

AT DESIGN AT TEST
TEMP. TEMP. Sa/S
S (Mpa) Sa (Mpa)
SHELL SA 240M TYP 304L 247 247 1
DISH END/PAD SA 240M TYP 304L 247 247 1
LOWEST VALUE OF Sa / S = 1
14.1.1 MAWP FOR SHELL AS PER UG-27 (c) ASME SEC. VIII DIV.1
SYMBOL DESCRIPTION FORMULA VALUE UNIT

S ALLOWABLE STRESS 247 MPa
Dic INSIDE DIAMETER OF VESSEL (Di + 2*c + c1) 4100 mm
Ric INSIDE RADIUS 2050 mm
E JOINT EFFICIENCY FOR DISHED HEAD 1 -
c CORROSION ALLOWANCE 0 mm
tRS REQUIRED SHELL THICKNESS 12.39 mm
ts1 PROVIDED SHELL. THICKNESS 13 mm
PO1 MAWP S*E*tRS/(Ric)+0.6*tRS)+c 1.4877 MPa
14.1.2 MAWP FOR TOP/BOTTOM DISHED ENDS AS PER UG-32 (d) ASME SEC. VIII DIV.1
SYMBOL DESCRIPTION FORMULA VALUE UNIT
S ALLOWABLE STRESS 247 MPa
Dic INSIDE DIAMETER OF VESSEL (Di + 2*c + c1) 4100 mm
Ric INSIDE RADIUS 2050 mm
E JOINT EFFICIENCY FOR DISHED HEAD 1 -
c CORROSION ALLOWANCE 0 mm
tRD REQUIRED D'END THICKNESS 10.83 mm
thMIN. MIN. THK. AFTER FORMING 14.0
thNOM. PROVIDED NOM. THICKNESS 18 mm
PO2 MAWP 2*tRD*S*E / [ Dic + (0.2*tRD)] 1.3039 MPa
MAWP SHALL BE HIGHER OF PO1 & PO2

Po = 1.488 Mpa
14.1.3 CALCULATION OF HYDRO TEST PRESSURE
Hydrotest Press. at top = Ptest=1.3 * Po * Sa / S = 1.934 MPa (g)

= 19.73 kg/cm2 (g)
VESSEL SHALL BE HYDROTESTED HORIZONTALLY
PARTICULARS SYMBOL VALUE UNIT

MAWP CALCULATED BASED ON ABOVE FORMULA Po 1.488 MPa (g)
TOTAL INSIDE DIA OF IV H=Di 4100 mm
HYDROTEST PRESSURE AT BOTTOM = [Ptest + H in m/9.81]

= [19.735+ (4100/1000/9.81)]
=[ 20.15 Kg/cm2 g]
say =[ 20.25 Kg/cm2 g]
OR
HYDROTEST PRESSURE AT BOTTOM = (1.94/0.098066 + 4100/9.81/1000)*0.098066

= 1.975 MPa g
say = 1.98 MPa g
14.0 EVALUATION FOR COLD STRETCH PRESSURE (AS PER CODE CASE 2596)
PARTICULARS SYMBOL VALUE UNIT
MAWP MARKED ON NAME PLATE Po 1.201 MPa (g)

VACUUM CORRECTION Pe 0.103 MPa (g)
DESIGN PRESSURE (CORRECTED FOR VACUUM) : Pt=Po+Pe 1.304 MPa (g)
TOTAL INSIDE HEIGHT OF IV H 23160 mm
INSIDE DIA. OF INNER VESSEL Di 4100 mm
COLD STRETCHING PRESSURE Pc :

Pc = 1.5 * Pt MPa (g)
= 1.96 MPa (g)
= 19.96 kg/cm2 (g)
VESSEL WILL BE COLD STRETCHED HORIZONTALLY.
Provided Cold stretch at top

Pc new 21 kg /cm2 g
2.06 Mpa
COLD STRETCH PRESSURE AT BOTTOM = Pc + Di in M/10

= 2.10 MPa (g)
[2.06+ (4100/1000/9.81)]
say = 2.10 MPa (g)
say = 21.5 kg/cm2 (g)
CHECK FOR APPLICABILITY AS PER CODE CASE:
PROVIDED COLD STRETCH PRESSURE Pc = 2.06 Mpa(g)

< 1.6 * Pt (i.e 2.086 Mpa (g))
13.0 EVALUATION FOR IMPACT TEST REQUIREMENTS ( UHA 51)
13.1 EXEMPTION FOR IMPACT TESTING FOR BASE METALS

AND HEAT AFFECTED ZONES ( UHA 51(d) ).
AS PER UHA 51 (d) (1) (a), SS 304 MATERIAL, WITH MDMT -196°C, WITH NO HEAT
TREATMENT PERFORMED, IMPACT TEST IS EXEMPTED FOR PARENT METAL WITH
THICKNESS > 2.5 mm.
13.2 REQUIREMENTS FOR IMPACT TESTING FOR WELD METAL :
AS PER UHA 51 (e) (2) (a), FOR AUSTENATIC WELD METAL, HAVING CARBON CONTENT
NOT EXCEEDING 0.1% AND PRODUCED WITH SFA5.4 & SFA 5.9; WITH MDMT (-196°C)
COLDER THAN -104°C, IMPACT TEST IS REQUIRED AT MDMT (-196°C).
13.3 REQUIRED IMPACT TESTING FOR VESSEL (PRODUCTION) PLATES.
AS PER UHA 51 (f) FOR AUSTENITIC STAINLESS STEEL
UG 84(I) WPS REQUIRED IMPACT TESTING AS PER UHA 51
MDMT > -196°C (-320°F)
WELDING PROCESS LIMITED TO SAW & GTAW
SUPPORTING PQR'S WITH IMPACT TESTING AT MDMT OR COLDER
WELD METAL C < 0.1%
FILLER METAL CONFIRMING TO SFA5.4 ORSFA 5.9
GTAW SAW
CONSUMABLE LIMITED TO 308L, 316L, 310 WELDING CONSUMABLE CERTIFIED BY

CONSUMABLEMANUFACTURER FOR IMPACT
WPS QUALIFIED WITH IMPACT TEST TEST AT OR BELOW MDMT FOR EACH HEAT/ LOT
AT OR BELOW MDMT
TC NOT AVAILABLE FOR COMBINATION OF
IMPACT TEST IS NOT REQUIRED HEAT & EACH LOT OF FLUX
IMPACT TEST IS REQUIRED
a) FOR WELDS WITH ONLY GTAW PRODUCTION PLATES NOT REQUIRED.

b) SAW WELDS MADE INDIVIDUALLY OR IN COMBINATION WITH GTAW WILL
REQUIRE PRODUCTION PLATES.
NUMBER OF COUPON PLATES SHALL BE AS PER SHOP TEST PLAN,

PROVIDED BY WELDING ENGG.
13.4 CUSTOMER REQUIREMENT FOR IMPACT TESTING : NIL
B1 DETERMINATION OF TRY COCK HEIGHT
CAPACITY CALCULATIONS :
[FOR DETERMINATION OF VOLUME OF DISHED END
(REF. : APPENDIX D PRESSURE VESSEL DESIGN MANUAL
BY DENNIS R. MOSS)
DATA :
Di INSIDE DIA. OF VESSEL Di mm 4100

Ls W.L TO W.L LENGTH Ls mm 21000
S.F. S. F. OF DISHED ENDS S.F. mm 50
th NOM. THICKNESS OF D'END th NOM mm 18
Vh VOL. OF ONE DISHED END  * Di3 / 24 mm3 9021737803.3

Vs VOL. OF SHELL (TL TO TL)  / 4 * Di2 * (Ls + 2*S.F.) mm3 278573659973.6
Vg GROSS CAPACITY OF I.V 2*Vh + Vs mm3 296617135580.1
Vnet NET CAPACITY OF I.V. 0.95 * Vg mm3 281786278801.1
Vg-c Gross cap committed to customer Vg * 1.02 Liters 302549
Vnet-c Net cap commited to customer Vnet * 1.02 Liters 287422
Vgf FINAL GROSS CAPACITY OF I.V Vg * 1.05 mm3 311447992359.1
Vnetf FINAL NET CAPACITY OF I.V. Vnet * 1.05 mm3 295875592741.2
CALCULATIONS FOR LIQUID HEAD : (HEIGHT OF TRYCOCK FROM BOTTOM)

Vnsh VOL. OF LIQ. IN SHELL & UPP- Vnet - Vh mm3 272764540997.9
ER D'END DURING OP. COND.
Vns VOL. OF LIQ. IN SHELL MIN(Vnsh , Vs) mm3 272764540997.9
Vnh VOL. REQD. IN UPPER D'END Vnsh - Vns mm3 0.0
hi INSIDE DEPTH OF HEAD Di / 4 mm 1025.0
Hvs HEIGHT OF FLUID IN SHELL 4*Vns/( * Di2) mm 20660
FROM BOT. T.L
Hvh HEIGHT OF FLUID IN UPPER FOR Vnh = mm 0.00
D'END(REF. APP.D of PVDM) *Di2*Hvh/4*(1-16*Hvh2/(3*Di2))
HL TOTAL LIQ. HEAD hi + Hvs + Hvh mm 21685
H OVERALL HT. OF I.V. Ls + 2 * (S.F. + hi ) + 2 * th mm 23186
B2 WEIGHT CALCULATIONS FOR INNER VESSEL :
Di INNER DIAMETER Di mm 4100

r KNUCKLE RADIUS FOR 2:1 0.17Di mm 697
ELLIPSOIDAL HEAD
Ws WEIGHT OF SHELL  * (Di+ts) * Ls * ts *  s kg 28225
th1 TOP D'END THICKNESS th1 mm 18

th2 BOTTOM D'END THICKNESS th2 mm 18
B.D.1 BLANK DIA. OF D'END (Di+2*th1)+(Di+2*th1)/24 mm 4885
+ 2/3*(r+th1)+2*S.F.+5
Wd1 WEIGHT OF D'ENDS /4* (B.D.1)2 * th1 *s kg 2700
B.D.2 BLANK DIA. OF D'END (Di+2*th2)+(Di+2*th2)/24 mm 4885
+ 2/3*(r+th2)+2*S.F.+5
Wd2 WEIGHT OF D'ENDS /4* (B.D.)2 * th 2 *s kg 2700
Wd WEIGHT OF D'ENDS Wd1 + Wd2 kg 5400
Wot WT. OF NOZZLE / LEGS kg 5500
/ CLOSING RING/MANHOLE ETC.
Wei EMPTY WEIGHT OF I.V. Ws + Wd + Wot kg 39125

SAY 39200
W LIN WEIGHT OF LIN * Vnet kg 239363
WoLIN WEIGHT OF I.V. WITH LIN Wei + W LIN kg 278563
WoMAX MAX. OPRERATING WEIGHT MAX(WoLIN,) kg 278563
B3 SEISMIC LOAD CALCULATION FOR INNER VESSEL
SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION)

AS PER AS 1170.4 (CLAUSE 6.2.2)
 IMPORTANCE FACTOR - 1.25

a ACCELERATION COEFFICIENT - 0.11
L MAX. LENGTH OF LEG SUPPORT mm 1000
H VESSEL HEIGHT OUT TO OUT FROM TOP TO BOTTOM D'ENDS mm 23186
hn TOTAL HEIGHT OF VESSEL ABOVE BOT. OF SUPPORTS (H + L) m 24.186
T STRUCTURAL PERIOD OF VIBRATION (hn / 46) sec 0.5258
C EARTHQUAKE DESIGN COEFFICIENT ( 1.25 * a / T2/3 ) - 0.2111
S SITE FACTOR - 1
Rf STRUCTURAL RESPONSE FACTOR - 2.1
(TABLE 6.2.6 (b) VESSEL ON UNBRACED LEGS)
Wo OPERATING WEIGHT OF EQUIPMENT KG 278563
Gg GRAVITY LOAD (OPERATING WEIGHT OF VESSEL) (CLAUSE 6.2.5) N 2731787
V1 EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2) ( * (C*S / Rf) * Gg ) N 343218
V2 MIN. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2) (0.01Gg) N 27318
V3 MAX. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2) ( * (2.5*a / Rf) * Gg ) N 447168
EARTHQUAKE BASE SHEAR TO BE CONSIDERED N 343218
V
MIN OF (MAXOF (V1,V2),V3) SAY = N 343300
La HT. OF C.G. OF VESSEL ABOVE BOTTOM W.L. (1/2 *(hn) m 12.09
Me SEISMIC MOMENT AT BOTTOM W.L. V * La Nm 4151527
SAY = Nm 4151530
B3 SEISMIC LOAD CALCULATION FOR INNER VESSEL

AS PER UBC - 1997

We EMPTY WT OF INNER VESSEL KG 39200
W LAR WT OF LIQUID ARGON KG 239363
Wo OPER. WEIGHT OF IV KG 278563
E YOUNG'S MODULUS MPa 199817.2
SEISMIC ZONE - 4
SOIL TYPE - SD
SEISMIC SOURCE - N/A
Na NEAR SOURCE FACTOR AS PER TABLE 16-S - 1.00
Nv NEAR SOURCE FACTOR AS PER TABLE 16-T - 1.00
Cv SEISMIC COFFICIENT AS PER TABLE 16-R - 0.64
I* IMPORTANCE FACTOR AS PER TABLE 16-K - 1.25
R FACTOR AS PER TABLE 16-P - 2.20
Ca SEISMIC COFFICIENT AS PER TABLE 16-Q - 0.44
Z SEISMIC ZONE FACTOR AS PER TABLE 16-I - 0.40
Ft CONCENTRATED FORCE AT TOAS PER 4WEQ-1005-R1,7.6.1 Kg 0.00
V1 AS PER 34.2 OF 1634.5 0.56*Ca*I*Wo Kg 85797.51
V2 AS PER 34.3 OF 1634.5 ((1.6*Z*Nv*I)/R)*Wo Kg 101295.77
V3 AS PER 30.5 OF 1630.2.1 (2.5*Ca*(I/R))*Wo Kg 174102.10
V MAX. OF V1, V2 V3 Kg 174102.10
Fe SHEAR FORCE V / 1.4 (UBC - 1612.3.2) Kg 124359
N 1219542
L.A CG OF VESSEL 2/3 * (H + Hsk)
(FROM BOT. W.L.) mm 6626
Me SEIS. MOMENT (AT BOT. WL) Fe * L.A N.M 8080683
* Important Factor taken here is for California Zone 4.

B3.1 CHECK FOR SHELL THICKNESS FOR LONGITUDINAL STRESS
DUE TO SEISMIC LOAD (UG 23(C))
(REF. L-2.1.2 OF ASME SEC. VIII - DIV. 1)
CHECK FOR TENSION SIDE :
S1 ALLOWABLE STRESS 1.2 * S (FOR SEIS. COND.) MPa 296.4

Ri INSIDE RADIUS OF SHELL Di / 2 mm 2050
Ec MIN. JOINT EFF. CIRC. JOINT 0.90
W EMPTY WT. OF VESSEL Ws+ Wd KG 33625
ABOVE THE SECTION
Wc WEIGHT OF CONTENTS W LAR KG 0
trs3 REQUIRED SHELL THICKNESS P*Ri / (2*S1*Ec + 0.4 * P) + m 0.00791
Me/(*Ri2*S1*Ec) - mm 7.91
(W+Wc)/(*Di*S1*Ec)
ts PROVIDED THK. OF SHELL mm 13.00
CHECK FOR COMPRESSION SIDE :
DETERMINATION OF ALLOWABLE STRESS : (UG-23 (b); OF ASME SEC. VIII DIV. 1)
Ro OUTSIDE RADIUS OF SHELL Ri + ts mm 2063

A FACTOR 0.125 / (Ro/ts) 0.0008
B FACTOR (FIG. HA-1 OF SEC. II PART D) PSI 9200
MPa 63.42
S2 ALLOWABLE COMP. STRESS 1.2 * B (FOR SEIS. COND.) MPa 76.11
E2 JOINT EFF. CIRC. JOINT 1 (IN COMPRESSION) 1
trs4 REQUIRED SHELL THICKNESS Me/(Ri2*S2*E2) + m 0.00838
(W/(*Di*S2*E2)) mm 8.38
ts PROVIDED THK. OF SHELL mm 13.00
B3. SEISMIC LOAD CALCULATIONS FOR INNER VESSEL (IN OPERATING CONDITION)
( AS PER ASCE 7 -05 IN COMBINATION WITH IBC 2006 )
SYMBOL DESCRIPTION FORMULA UNIT V31312AC

W1 Operating Weight of Vessel Kg 278563
Soil Profile Type C
Ss The mapped spectral accelerations for short periods @ 0.355
S1 The mapped spectral accelerations for short periods @ 0.066
Fa Site coefficient defind in Table 1613.5.3(1) 1.2

Fv Site coefficient defind in Table 1613.5.3(2) 1.7
The maximum considered earthquake spectral response
Sms accelerations for short periods as determined in section Fa x Ss 0.426
1613.5.3
Sm1 accelerations for 1-second period as determined in Fv x S1 0.1122
section 1613.5.3
The design spectral response acceleration parameter
SDS 2/3 x Sms 0.28
in the short period .
SD1 2/3 x Sm1 0.0748
at a period of 1.0 sec
Height in ft above the base to highest level of the
hn ft 77.50
structure
Response modification factor
R 2.5
( As per table 12.2-1 of ASCE 7-05 )
Occupancy importance factor
I 1.25
( As per sec 11.5-1 of ASCE 7-05 )
Cs Seismic response co-efficient # SDS/ ( R/I) 0.1420
Cs *W Kg 39555.946
V Seismic Force at Base Kg 39600
SAY
N 388317.6
Occupancy Category as per Table 1604.5 of IBC 2006 III
Seismic Design category as per Table 16135.6(1) &
C
1613.5.6(2) of IBC 2006
ρ Redundancy Factor as per sec 12.3.4.1 of ASCE 7-05 1.00
QE Effect of horizontal seismic force from V Kg 39555.946
Horizontal Seismic Load effect ## 0.7*ρ*QE Kg 27689.162
Eh ( As per sec 12.4.1 of ASCE 7-05 ) SAY Kg 27700
N 271626
( 2/3)*hn*Eh Kg - M 436026.42
M Seismic Moment at Base Kg- M 436050
SAY
N-m 4275906
# Cs shall not be less than 0.01, on conservative side not compared

with Cs max as per 12.8-3 or 12.8-4 of ASCE 7-05
## 70 % of seismic load considered as per section 2.4.1
@ As per customer specification
B4 DESIGN OF SKIRT FOR INNER VESSEL :
(REF : PRESSURE VESSEL DESIGN HAND BOOK - BY H.H. BEDNAR )
B4.1 DESIGN DATA :

SR. NO. DESCRIPTION SYMBOL VALUE UNIT
1 EMPTY WEIGHT We 403780 N
2 OPERATING WEIGHT Wo 2732707 N
3 SKIRT HEIGHT FROM DISHED END BOTTOM (MAX) Hsk 435 mm
4 C.G. OF VESSEL ABOVE BASE = H/2 + Hsk C.G. 12028 mm
7 SEISMIC FORCE AT BASE Fe 271626 N
8 SEISMIC MOMENT AT BASE Me 4275906 Nm
9 MEAN DIA OF SKIRT = Di + ts Dsk 4113 mm
10 THICKNESS OF SKIRT tsk 13 mm
11 OUTSIDE DIAMETER OF SKIRT Do 4126 mm
12 CODE ALLOWABLE STRESS FOR SKIRT # S 115 MPa
# AS PER PAGE 82, LINE NO. 38 OF ASME SEC. II PART D.
ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL :

( AS PER UG -23 ( b ) OF ASME SEC. VIII DIV. 1 )
A = 0.125 / (Do / (2*tsk))

= 0.125/(4126/(2*13))
= 0.000788
FROM TABLE HA-1 OF ASME SEC II PART D SUBPART 3

FOR ABOVE VALUE OF A
B= 5.56E+01 Mpa
= 567.31 Kg/cm2
SAL = ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS

= MIN OF ( S , B )
= 55.631 MPa
LONGITUDINAL STRESS IN SKIRT SHELL :
SLONG = LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL

= Wo / (  * Dsk * tsk ) + 4 * Me / (  * Dsk 2 * tsk )
= 2732706.6/(3.14*4113*13) +4*4275906.3/(3.14*4113*4113*13)
= 16.27 + 24.75583
= 41.02 Mpa
SLONG / SAL = 0.737

< 1
LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL

( CHECK FOR OPENING )
M = MAX. OF Me & Mw
M = 4275906.30 Nm
Y = MAX. WIDTH OF UNREINFORCED OPENING IN SKIRT
= 1000 mm

= Wo / [(* Dsk-Y)*tsk] + M / {*Dsk2 / 4)-(Y*Dsk/2)]*tsk}
= 2732706.6/(3.14*4113-1000)*13 +4275906.3*1000/((3.14*4113^2/4)
-(1000-4113/2))*13)
= 17.6329 + 29.2893
= 46.9222 Mpa
SLONGCOMP/SAL = 0.8435
< 1
B 5.1 CALCULATION FOR SIZE OF TWISTED FLAT FOR SUSPENSION
MODEL
SYMBOL DESCRIPTION FORMULA UNIT
V5042AC
Vg GROSS CAPACITY Ltrs 311448
Vnet NET CAPACITY Ltrs 295876
We EMPTY WT. OF INNER VESSEL Kg 39200
- OPERATING MEDIUM - LIN/LOX/LAR
 MAX. SP. GRAVITY OF OP. MED. - 1.398
Wo OPER. WT. OF INNER VESSEL Wo=We + Vnet *  *1.2 Kg 543401
N NO. OF TWISTED FLAT SUPPORTS Nos 8
W WIDTH mm 100
t THICKNESS mm 10
A CROSS SECTIONAL AREA A = W*t*N MM2 8000
 INDUCED TENSILE STRESS  Wo/A MPa 666

Sa ALLOWABLE STRESS MPa 115
Sr STRESS RATIO Sa - 5.79
C1. DESIGN SUMMARY (2:1 ELLIPSOIDAL)
SF = 50
THK MIN.** = 13
THK. NOM. = 18
** FOR CROWN AND

KNUCKLE PORTION ONLY.
I.D. THK.
WL TO WL
TWISTED FLAT 10MM THK

WITH 28 MM THK PAD
SF = 50
THK MIN.** = 13
THK. NOM. = 18
VOLUME : GROSS VOLUME MM3 5.0103E+10

NET VOLUME MM3 4.7598E+10
WEIGHTS : EMPTY WEIGHT OF I. V. KG 15500

WT. OF I.V. WITH LIN. KG 54007
WT. OF I.V. WITH LOX. KG 69810
WT. OF I.V. WITH LAR KG 82042
NO OF PADS FOR TWISTED FLAT SUSPENTION SYS. = 4

LOAD ON EACH PAD =
WT.OF I.V.WITH LAR / NO OF PADS
=82043/4
= 20511 KG
WE HAVE CONSIDERED LOAD Fx = 20600 KG
LOAD IN Fy DIRECTION = Fx/COS(60)*

=20600/COS(60)*
WE HAVE CONSIDERED LOAD Fz = 41200 KG
B3. SEISMIC LOAD CALCULATIONS :
REF. : IS : 1893, (PART 1) 2002;

CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
SEISMIC ZONE - III
Wo OPERATING WEIGHT WE + W LIN Kg 278563
CATEGORY 
I IMPORTANCE FACTOR (Table 6) - 1.0
DAMPING % 2.0
Z SEISMIC ZONE FACTOR (Table 2) - 0.16
Sa/g AV. ACCELRATION COEFF. - 2.5
R RESPONSE REDUCTION FACTOR 4
Ah HORIZONTAL SEISMIC CO-EFFICIENT (Clause 6.4.2) 0.05
[ Ah = Z* I * (Sa/g)/2*R]
Feiv SEISMIC FORCE Ah*Wo Kg 13928.17
SAY Kg 13930
Hiiv OVERALL HEIGHT OF I.V. m 23.186
Hsk HEIGHT OF SKIRT m 1.2
Hcg HEIGHT OF CG OF SEISMIC LOAD FROM BOTTOM OF m 16.257
I.V. SKIRT 2/3 (Hiiv +Hsk)
Me SEISMIC MOMENT AT BASE Feiv * Hcg Kg-m 226465
This is proprietory document of INOX INDIA LTD. Contents of this page shall not be either copied or
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B3. SEISMIC LOAD CALCULATIONS :
REF. : IS : 1893, (PART 4) 2005;

CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
BASED ON SITE SPECIFIC SPECTRA FOR PUNJAB REFINERY PROJECT BHATINDA

REF: EIL Doc No. 6812-9-2554-0138
Wo OPERATING WEIGHT WE + W LIN Kg 278563
CATEGORY 
DAMPING % 2.0
Z/2 WHEN USING SITE SPECIFIC SPECTRA 1
SPECTRAL ACCELERATION COEFFICIENTS BASED ON SITE
Sa/g * SPECIFIC SPECTRA FOR BHATINDA (CONSIDERING HIGHER 0.26
COEFFICIENT)
Ah HORIZONTAL SEISMIC CO-EFFICIENT (Clause 8.3.1)
0.1516667
Ah = [Sa/g] / (R/I)
Feiv SEISMIC FORCE Ah*Wo Kg 42248.78
SAY Kg 42250
Hiiv OVERALL HEIGHT OF I.V. m 23.186
Hsk HEIGHT OF SKIRT m 1.2
I.V. SKIRT 2/3 (Hiiv +Hsk)
Me SEISMIC MOMENT AT BASE Feiv * Hcg Kg-m 686872
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B4 DESIGN OF SKIRT FOR INNER VESSEL :
(REF : PRESSURE VESSEL DESIGN HAND BOOK - BY H.H. BEDNAR )
B4.1 DESIGN DATA :

1 EMPTY WEIGHT We 403780 N
2 OPERATING WEIGHT Wo 2732707 N
3 SKIRT HEIGHT FROM DISHED END BOTTOM (MAX) Hsk 1400 mm
4 C.G. OF VESSEL ABOVE BASE = H/2 + Hsk C.G. 12993 mm
9 MEAN DIA OF SKIRT = Di + ts Dsk 4113 mm
11 OUTSIDE DIAMETER OF SKIRT Do 4127 mm
12 CODE ALLOWABLE STRESS FOR SKIRT # S 138 MPa
# AS PER PAGE 82, LINE NO. 38 OF ASME SEC. II PART D.
ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL :

( AS PER UG -23 ( b ) OF ASME SEC. VIII DIV. 1 )
A = 0.125 / (Do / (2*tsk))

= 0.125/(4127/(2*14))
= 0.000848
FROM TABLE HA-1 OF ASME SEC II PART D SUBPART 3

FOR ABOVE VALUE OF A
B= 5.74E+01 Mpa
= 585.79 Kg/cm2

= MIN OF ( S , B )
= 57.442 MPa
LONGITUDINAL STRESS IN SKIRT SHELL :

= Wo / (  * Dsk * tsk ) + 4 * Me / (  * Dsk 2 * tsk )
= 2732706.6/(3.14*4113*14) +4*6735470.10066667/(3.14*4113*4113*14)
= 15.11 + 36.21034
= 51.32 Mpa
SLONG / SAL = 0.893

< 1

( CHECK FOR OPENING )
M = MAX. OF Me & Mw
M = 6735470.10 Nm
= 1000 mm

= Wo / [(* Dsk-Y)*tsk] + M / {*Dsk2 / 4)-(Y*Dsk/2)]*tsk}
= 2732706.6/(3.14*4113-1000)*14
+6735470.10066667*1000/((3.14*4113^2/4)
-(1000-4113/2))*14)
= 16.3734 + 42.84144
= 59.2148 Mpa
SLONGCOMP/SAL = 1.0309
< 1
2:1 ELLIPSOIDAL
C1. DESIGN SUMMARY SF = 50 mm
THK MIN. = 14 mm
THK. NOM. = 18 mm
I.D. 4100 13 THK.

21000 WL TO WL
13 THK. B
VOLUME : GROSS VOLUME m3 311448

NET VOLUME m3 295876

OPERATING WEIGHT OF IV KG 278563
PCV2 SIZE CALCULATIONS BASED ON LOSS OF VACUUM AT AMBIENT 55 DEG C
VERTICAL CRYOGENIC TANK (MODEL NO V16610AC)
DESIGN DATA
Model No - -
Net capacity VN Litres
Fluid - -
Density of fluid SGL Kg / Ltrs.
Latent heat of vaporisation Lo Kcal / Kg
Outside surface temperature TA o
C
Inside temperature of fluid TB o
C
TA-TB o
C
INNER VESSEL
TL - TL Length LIO M
Inside diameter DII M
Outside diameter DIO M
Thickness of dished end THI M
Inner surface area of dished end = 1.2 * / 4 * DII2 AII M2
Outer surface area of dished end = 1.2 *  / 4 * DIO2 AIO M2
Mean surface area of dished end = Sqrt(AII * AIO) AIM M2
OUTER VESSEL
Inside diameter DOI M
Outside diameter DOO M
Thickness of dished end THO M
Inner surface area of dished end = 1.2 * / 4 * DOI2 AOI M2
Outer surface area of dished end = 1.2 *  / 4 * DOO2 AOO M2
Mean surface area of dished end = Sqrt(AOI * AOO) AOM M2
INSULATION
Mean area of top insulation space = Sqrt(AIM * AOM) AMT M2
Mean area of bottom insulation space = Sqrt(AIM * AOM) AMB M2
Mean thickness of top insulation space ET M
Mean thickness of bottom insulation space EB M
SUPPORT SYSTEM
No of rosins NR
Area of one rosin AR M2
Length of rosin LR M
No of SKIRTS NL
Area of SKIRT AL M2
Length of Lskirt LL M
Film co-efficient of heat transfer between fluid and inner vessel HL KCal/M2HroC
THERMAL CONDUCTIVITY
Inner vessel KS KCal/MHroC
Outer vessel KC KCal/MHroC
Perlite KP KCal/MHroC
Rosin KT KCal/MHroC
Leg and supporting bar KL KCal/MHroC
CALCULATIONS
Heat loss of straight part of inner vessel =
2**LIO*(TA - TB)
Q1 Kcal / Hr
2 + ln(DIO/DII) + ln(DOI/DIO) + ln(DOO/DOI)
HL * DII KS KP KC
Heat loss from top dished end =
AOO * (TA - TB)
Q2 Kcal / Hr
AOO + THI * AOO + ET * AOO + THO * AOO
HL* AII KS * AIM KP * AMT KC * AOM
Heat loss from bottom dished end =
AOO * (TA - TB)
Q3 Kcal / Hr
AOO + THI * AOO + EB * AOO + THO * AOO
HL* AII KS * AIM KP * AMT KC * AOM
Heat loss from rosin support = NR * AR * KT * ( TA - TB ) / LR QR Kcal / Hr
Heat loss from leg support = NL * AL * KL * ( TA - TB ) / LL QL Kcal / Hr
Heat loss from supporting bar=NS * AS * KL * ( TA - TB ) / LS QS Kcal / Hr
Heat gain from inside piping =

(Sum of sectional area / length)*KL*(TA-TB) QP Kcal / Hr
Total heat loss = Q1 + Q2 + Q3 + QR + QL + QS + QP Q Kcal / Hr
Liquid loss per day = Q * 24 / (Lo * SGL) V LOSS Ltrs. / Day

ATIONS BASED ON LOSS OF VACUUM AT AMBIENT 55 DEG C
CAL CRYOGENIC TANK (MODEL NO V16610AC)
V16610AC
166632
LN2
0.809
47.6
55
-196
251
14.85
3.550
3.566
0.010
11.878
11.985
11.931
4.500
4.528
0.018
19.085
19.323
19.204
15.137
15.137
0.700
1.100
16
0.004534
0.467
1
0.1117
1.200
1000
7.000
46.000
0.0300
0.252
10.000
3019.64
162.806
103.609
9.826
233.681
0.000
2.000
3531.56
2201.012
INDEX
i CALCULATION COVER SHEET i
ii INDEX ii
DESIGN OF OUTER VESSEL
1.0 DESIGN DATA FOR OUTER VESSEL STRENGTH CALCULATION 1
2.0 CHECK FOR DISHEND THICKNESS 2
3.0 CHECK FOR SHELL THICKNESS 2
4.0 CHECK FOR STIFFENER RINGS PROPERTIES 3
5.0 WIND LOAD CALCUALTIONS 4
6.0 SEISMIC LOAD CALCULATIONS 5
7.0 DESIGN OF SKIRT FOR OUTER VESSEL 6
7.1 DESIGN OF SKIRT SHELL 7
7.2 DESIGN OF BASE RING 8
7.3 DESIGN OF TOP COMPRESSION RING 10
7.4 DESIGN OF ANCHOR BOLTS 10
8.0 TRUNNION LIFTING LUG CALCULATION 11

5.0 OUTER VESSEL WEIGHT CALCULATIONS :
SYMBOL PARTICULARS FORMULA UNIT VALUE
Ws WT. OF SHELL CYLINDER  * (Di+ts) * Ls * ts *  s KG 25828

B.D. BLANK DIA. OF DISHED ENDS (Di+2*th)+(Di+2*th)/24 mm 5159
+ 2/3*(r+th)+2*S.F.
Wh WT. OF DISHED ENDS : 2 * /4* (B.D.)2 * th *s KG 5908
Wst WT. OF STIFFNERS 4900
Wex WT. OF SUPPORT, LEG, LUG, KG 500
PAD, PIPEING, VALVES, ETC.
Wov WT. OF OUTER VESSEL Ws + Wh + Wst + Wex KG 37136
TOTAL EMPTY WT. OF EQUP. Wiv + Wov + Wp KG 95136
We
SAY = KG 95200
KG 334563
Wo OPERATING WEIGHT OF EQUIP. We + W L
say 334800
DESIGN OF OUTER VESSEL :
1.0 DESIGN DATA FOR OUTER VESSEL STRENGTH CALCULATION:
DESIGN CODE : ASME SECTION VIII DIV.1,ED-2007,ADD 2008

M.O.C. FOR SHELL SA 516 GR 60
M.O.C. FOR HEAD SA 516 GR 60
CONTENT PERLITE. + VACUUM
WORKING PRESSURE VACUUM
SECTION OF STIFFNING RING ISA 100 x 100 x 12
1 Po 1.055 Kg/cm2(g)
DESIGN PRESSURE ( EXTERNAL)
1A Po 0.1033 Mpa(g)
2 INSIDE DIAMETER Di 5000 mm
3 W.L. TO W.L. LENGTH Ls 22500 mm
4 SHELL THICKNESS ts 14 mm
5 INSIDE CROWN RADIUS R 4000 mm
6 INSIDE KNUCKLE RADIUS r 500 mm
7 S. F. OF DISHED ENDS S.F. 50 mm
8 MINIMUM THICKNESS OF HEAD th min. 15 mm
9 NOMINAL THICKNESS OF HEAD th 18 mm
10 CORROSION ALLOWANCE c 3 mm
11 MODULUS OF ELASTICITY E 29000000 PSI
12 MAX. UNSUPPORTED LENGTH OF VESSEL L 1000 mm
13 CROSS-SECTIONAL AREA OF STIFFNER RING As 22.59 cm2
14 DIST. OF C.G. OF STIFFNER FROM VESSEL WALL CG 70.8 mm
15 MOMENT OF INERTIA OF STIFFNER RING s 207 cm4
16 SP. GRAVITY OF VESSEL MATERIAL s 7.85 -
17 DESIGN TEMPERATURE 0 to+ 65 deg. C
18 BASIC WIND SPEED Vb 45 m/s
_____________________________________________________________________________________
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2.0 CHECK FOR DISHEND THICKNESS : (UG-33(e) & L-6.2 OF ASME SEC.VIII DIV. 1)
thc CORRODED THICKNESS OF DISHEND th min - c mm 12

Ro OUTSIDE CROWN RADIUS OF D'END R + th min. mm 4015
A FACTOR A 0.125/(Ro/thc) 0.000374
B FACTOR B FROM TABLE. CS-2 OF Mpa(g) 3.88E+01
ASME SEC. II, PART D
Pa MAXIMUM ALLOWABLE EXTERNAL B/(Ro/thc) Mpa(g) 0.1161
WORKING PRESSURE
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa(g) < 0.1161 Mpa(g)

HENCE DISHEND THICKNESS PROVIDED = 15 mm MIN. IS O.K.
3.0 CHECK FOR SHELL THICKNESS : (UG-28 OF ASME SEC. VIII DIV. 1)
Do OUTSIDE DIAMETER OF SHELL Di + 2 * ts mm 5028

tsc CORRODED THICKNESS OF SHELL ts - c mm 11
Do/t Do / tsc 457.09
L/Do L / Do 0.199
A FACTOR A FROM TABLE. G OF 0.0006
ASME SEC. II PART D
B FACTOR B FROM TABLE CS-2 OF Mpa(g) 6.20E+01
Pa MAXIMUM ALLOWABLE EXTERNAL 4*B/(3*(Do/t)) Mpa(g) 0.181
WORKING PRESSURE
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa (g) < 0.181 Mpa (g)
HENCE SHELL THICKNESS PROVIDED = 14 MM IS O.K.
_____________________________________________________________________________________
4.0 CHECK FOR STIFFENER RINGS PROPERTIES (UG-29 OF ASME SEC. VIII. DIV. 1)
4.1 DETERMINATION OF REQUIRED MOMENT OF INERTIA
P DESIGN EXT. PRESSURE -Po Mpa(g) 0.1033

Do OUTSIDE DIA. OF SHELL Di + 2 * ts mm 5028
t CORODED SHELL THICKNESS ts - c mm 11
As C/S AREA OF STIFFNER As mm2 2259
Ls DIST. BETWEEN LINE OF SUP. L mm 1000
B FACTOR B 3/4*(P*Do)/(t+As/Ls) Mpa(g) 29.38
A FACTOR A FROM TABLE. CS-2
OF ASME SEC. II PART D 0.000303
CORRESPONDING TO B
s' REQUIRED M.I. OF (Do2 * Ls * (t+As/Ls) * A)/10.9 mm4 9331757
RING + SHELL cm4 933.176
CONVERSION: 1 PSI = 0.00689 Mpa(g)
4.2 DETERMINATION OF MOMENT OF INERTIA PROVIDED
W EFFECTIVE WIDTH OF SHELL 1.1 * SQRT(Do * t) mm 258.69

Xbar COMBINED C.G. DISTANCE [W*t2/2 + As*(t+CG)]/[W*t+As] mm 39.266
s' pro PROVIDED COMBINED M.I. W * t * [t/2 - Xbar]2 + s mm4 9401281.15
+ As*(CG+t - Xbar)2 cm4 940
s' < s' pro

PROVIDED COMBINED MOMENT OF INERTIA IS MORE THAN REQUIRED
COMBINED MOMENT OF INERTIA
HENCE SELECTED SECTION OF STIFFNER RING IS O.K.
_____________________________________________________________________________________
5. WIND LOAD CALCULATIONS: (AS PER CLAUSE 8 OF IS 875 PART 3, 1987)
AS PER FIG. - 1 (LOCATION : BHATINDA,PUNJAB)
BASIC WIND SPEED Vb = 47 m/S
PROBABILITY FACTOR (K1) = 1.07 AS PER CLAUSE 5.3.1 AND TABLE - 1
STRUCTURE SIZE FACT. (K2) = 1.07 AS PER CLAUSE 5.3.2 REFERE TABLE - 2
TERRAIN HEIGHT AND STRUCTURE SIZE FACTOR
CATEGORY : 2 CLASS : A
TOPAGRAPHY FACTOR ( K3) = 1.0
DESIGN WIND PRESSURE : Vz = K1 * K2 * K3 * Vb 53.8103 m/S
WIND PRESSURE Pz = 0.6 * Vz2 1737.329 N/m2

177.2 kg/m2
WIND RESISTING DIAMETER B = Do = Di + 2*ts 5028 mm
5.028 m
HEIGHT OF O.V FROM BASE, H= Ls+2*S.F+2*Ho+Hsp 25986 mm
Vd * b = Vz * H
= 1398.31 m2 / SEC > 6 M2 / SEC
Height/widtH / Do = 5.168
HENCE, FORCE COEFFICIENTS Cf = 0.5 (REFER : TABLE 23 )

HOWEVER CONSIDER = 0.7
EFFECTIVE FRONTAL AREA Ae = Do * H 130.658 m2
WIND SHEAR AT BASE FWT = Cf * Ae * Pz

= 16206.8 kg
SAY = 16300 kg
WIND MOMENT AT BASE MWT = Fw * C.G

= 223603 kg-m
SAY = 223610 kg-m
_____________________________________________________________________________________
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6. SEISMIC LOAD CALCULATIONS :
REF. : IS : 1893, (PART1) 2002 ; CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
SEISMIC ZONE - III
Wo OPERATING WEIGHT WO + W LIN Kg 199765

CATEGORY 
DAMPING % 2.0
Z SEISMIC ZONE FACTOR (Table 2) - 0.16
- 2.5
Sa/g AV. ACCELRATION COEFF.
Ah HORIZONTAL SEISMIC CO-EFFICIENT (Clause 6.4.2 ) 0.0500
[ Ah = Z I Sa / 2 R g ]
Feov SEISMIC FORCE Ah*Wo Kg 9988.25
SAY Kg 9990
Hio OVERALL HEIGHT OF O.V. Ls+2*S.F+2*Ho+Hsp m 25.986
O.V. ( Ls+2*S.F+2*Ho)/2 +Hsp
Me SEISMIC MOMENT AT BASE Feov * C.G Kg-m 137043
_____________________________________________________________________________________
7.0 DESIGN OF SKIRT FOR OUTER VESSEL :
M.O.C. FOR SKIRT : IS 2062 GR B REF. DRG. NO. 1010922004-V-024A REV 02
SR. DESCRIPTION SYM- VALUE UNIT

NO BOL
1 EMPTY WEIGHT (Minimum Weight) We 71700 kg
2 OPERATING WEIGHT Wo 199765 kg
3 HEIGHT OF SKIRT ABOVE BASE Hsp 1275 mm
4 C.G. OF VESSEL ABOVE BASE C.G. 10590 mm
5 WIND FORCE AT BASE Fw 160884 N
6 WIND MOMENT AT BASE Mw 2207054 Nm
9 O.D OF SKIRT Do 4125 mm
11 MEAN DIA OF SKIRT = Di + tsk Dsk 4113 mm
12 WIDTH OF BASE PLATE b 132 mm
13 THICKNESS OF BASE PLATE tb 25 mm
14 THICKNESS OF TOP PLATE tt 25 mm
15 THICKNESS OF GUSSET tg 12 mm
16 NO. OF ANCHOR BOLTS Nb 16 NOS.
17 SIZE OF ANCHOR BOLTS M 24 Inch
18 ROOT AREA OF ONE BOLT Ab 324 mm2
19 PITCH CIRCLE DIAMETER (PCD) OF ANCHOR BOLTS pcd 4235 mm
20 DESIGN TEMPERATURE (MINIMUM / MAXIMUM) T 0 / 65 deg C
21 PERMISSIBLE TENSILE STRESS IN BOLT f 1200 kg/cm2
22 PERMISSIBLE SHEAR STRESS IN BOLT fs 800 kg/cm2
23 TENSILE STRENGHT OF IS 2062 Gr B fT 4181.1 kg/cm2
24 YIELD STRENGHT OF IS 2062 Gr B FOR SKIRT fY 2549.5 kg/cm2
25 CODE ALLOWABLE STRESS FOR SKIRT S 1194.6 kg/cm2
26 BASE / TOP PLATE YIELD STRENGTH fy 2447.5 kg/cm2
27 ALLOWABLE BEARING PRESSURE FOR CONCRETE fbp 50.0 kg/cm2
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7.1 DESIGN OF SKIRT SHELL :
ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:
(As per UG-23(b) of ASME SEC. VIII DIV.1)
A = 0.125/(Do / (2*tsk))
= 0.125/(4125/(2*12))
= 7.273E-04
FROM TABLE CS-2 OF ASME SEC IID, SUBPART 3 (FOR ABOVE VALUE OF A)
B = 84.31 Mpa
= 860.32 kg/cm2

= MIN OF (S, B)
= 860.32 kg/cm2
LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:

M = MAX OF Me & Mw
= 2207054 Nm
= 225060 kgm

= Wo*100 / ( * Dsk * tsk) + 4 * M *10 5/ ( * Dsk2 * tsk)
= 199765*100/(3.14*4113*12)+4*2207053.8*10*E+05/(3.14*4113^2*12)/9.80665
= 128.83 + 141.16
= 269.99 kg/cm2
SLONG / SAL = 0.31

<1

(CHECK FOR OPENING):
M = MAX OF Me & Mw
M= 2207054 Nm
= 225057 kg m

= 3200 mm

= Wo*100 / [( * Dsk - Y) * tsk] + M *105 / { [( * Dsk2 /4) - (Y * Dsk /2 ) ] * tsk}
= 199765*100/[(3.14*4113-3200)*12]+225056.86*100000/{[(3.14*4113^2/4)-
(3200*4113/2)]*12}
= 450.93 kg/cm2
SLONG / SAL = 0.52

<1
7.2 DESIGN OF BASE RING :
p = BEARING PRESSURE DUE TO M AND Wo

= 4*M *105/ ( * Dsk2)/b + Wo *100 / ( * Dsk)/b
= 4*225056.86*100000/(3.14*4113^2)/132+199765*100/
(3.14*4113)/132
= 12.83 + 11.71
= 24.55 kg/cm2
< 50.00 kg/cm2
n = WIDTH OF BASE PLATE AT OUT SIDE OF SKIRT

= 70 mm
a = WIDTH OF BASE PLATE AT INSIDE OF SKIRT
= 50 mm
fbb = MAX BENDING STRESS IN BASE RING(INNER PORTION)

= (p*a2/2) / (tb2/6)
= (24.55*50*50/2)/(25*25/6)
= 294.60
< 2170.10 (1.33*2/3 * fy)
C3 = WIDTH OF BASE PLATE

= 50 mm (INNER PROJECTION PROVIDED)
= 70 mm (OUTSIDE PROJECTION PROVIDED)
g = BOLT DIST. FROM FACE OF SKIRT

= 55 mm
pcd = 2*g + Do
= 4235 mm
Bp = ACTUAL BEARING PRESSURE

= 24.55 kg/cm2
fb = PERMISSIBLE BENDING STRESS OF BASE PLATE

= 0.66 * fy
= 1615.34 kg/cm2
Mbp = BENDING MOMENT IN BASE PLATE DUE TO "Bp"

= Bp * C32 / 2
= (24.55*50*50/200)
= 306.88 kg /cm2
tb1 req. = REQUIRED THICKNESS OF BASE PLATE

(FOR INSIDE PROJECTION )
= SQRT ( 6 * Mbp / fb)
= 1.0676 cm
= 10.676 mm
DETERMINATION OF THICKNESS REQUIRED FOR OUTSIDE PROJECTION
B.S =  * pcd / Nb
= 831.6 mm
C2 / B.S = i.e. l / b (REF. PROCESS EQUIP. DESIGN BY BROWNELL & YOUNG)

= 0.0842
HENCE, FROM TABLE 10.3 OF THE REF.
Mx = -0.02440 * Bp * B.S2 /100

= -0.0244*24.55*(831.55/100)^2/100
= -4142.1 kg cm/cm
My = 0.48190 * Bp * C22 /100

= 0.4819*24.55*70*70/100
= 579.7 kg cm/cm
Mmax = MAX OF (Mx,My)

= 579.7 kg cm/cm
tb2 req. = REQUIRED THICKNESS OF BASE PLATE ( FOR OUTSIDE PROJECTION)

= SQRT ( 6 * Mmax / (1.33*fb))
= 1.27 cm
= 12.72 mm
tb pro. = 25 mm
> 12.724 mm (HENCE SAFE)
7.3 DESIGN OF TOP COMPRESSION PLATE :
FBOLT = FULL BOLT LOAD

= Ab * f /100
= 3888 kg
dh = HOLE DIA IN TOP PLATE

= 36 mm
c = CLEAR DISTANCE BETWEEN TWO VERTICAL GUSSETS
= 80 mm
N= 100 (OUTSIDE PROJECTION PROVIDED)
fbt = MAX BENDING STRESS IN TOP PLATE

= (FBOLT * c) / (4 * (N - dh) * tt2)*100
= 194.40 kg/cm2
< 1631.65 (2/3 * fy)
7.4 DESIGN OF ANCHOR BOLTS :
TENSILE LOAD ON ANCHOR BOLTS DUE TO WIND LOADING (EMPTY):

Tb1= 4 * Mw /pcd - We
= 140883 kg
TENSILE LOAD ON ANCHOR BOLTS DUE TO SEISMIC LOADING (OPERATING):

Tb2= 4 * Me / pcd - Wo
= 4 * (1344390.0642 / 9.806 ) / (4235/1000) - 199765
= -70274 kg (NEGATIVE VALUE INDICATES COMPRESSION)
Tb2 < Tb1 HENCE WIND LOAD GOVERNS ANCHOR BOLT DESIGN
Tb= Tb1
= 140883 kg
Ar= REQUIRED BOLT AREA

= Tb / f*Nb
= 7.34 cm2
= 733.8 mm2
< 324 mm2
Ab > Ar ,HENCE DESIGN IS SAFE.
CHECK FOR SHEAR IN ANCHOR BOLT
SHEAR STRESS IN ANCHOR BOLT DUE TO SEISMIC FORCE

Fs = Fe / Nb *Ab
= 192.79 kg/cm2 < 800 kg/cm2
HENCE , DESIGN IS SAFE .

177.2 kg/m2
5.028 m
HEIGHT OF O.V FROM BASE, H= Ls+2*S.F+2*Ho+Hsp 26161 mm
Vd * b = Vz * H
= 1407.73 m2 / SEC > 6 M2 / SEC


= 16315.9 kg
SAY = 16400 kg

= 224975 kg-m
SAY = 224980 kg-m
_____________________________________________________________________________________
REF. : IS : 1893, (PART 4) 2005 ; CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
BASED ON SITE SPECIFIC SPECTRA FOR PUNJAB REFINERY PROJECT BHATINDA

REF: EIL Doc No. 6812-9-2554-0138

CATEGORY 
DAMPING % 2.0
Z/2 WHEN USING SITE SPECIFIC SPECTRA 1
T TIME PERIOD (sec) FOR 65 feet VERTICAL VESSEL 0.80
SPECTRAL ACCELERATION COEFFICIENTS BASED ON SITE
Sa/g
SPECIFIC SPECTRA FOR BHATINDA FOR T = 0.800
0.17
RESPONSE REDUCTION FACTOR FOR MECHANICALLY ANCHORED

R 3
STEEL VESSELS
Ah HORIZONTAL SEISMIC CO-EFFICIENT (Clause 8.3.1 )
0.0992
Ah = [Sa/g] / (R/I)
Feov SEISMIC FORCE Ah*Wo Kg 19810
SAY Kg 19820
Hio OVERALL HEIGHT OF O.V. Ls+2*S.F+2*Ho+Hsp m 26.161
Hcg HEIGHT OF CG OF SEISMIC LOAD FROM BOTTOM OF m
13.718
O.V. ( Ls+2*S.F+2*Ho)/2 +Hsp
_____________________________________________________________________________________
7.0 DESIGN OF SKIRT FOR OUTER VESSEL :
M.O.C. FOR SKIRT : IS 2062 GR B REF. DRG. NO. 1010922004-V-024A REV 02
SR. DESCRIPTION SYM- VALUE UNIT

NO BOL
1 EMPTY WEIGHT (Minimum Weight) We 71700 kg
2 OPERATING WEIGHT Wo 199765 kg
3 HEIGHT OF SKIRT ABOVE BASE Hsp 1275 mm
4 C.G. OF VESSEL ABOVE BASE C.G. 10590 mm
5 WIND FORCE AT BASE Fw 160818 N
6 WIND MOMENT AT BASE Mw 2206154 Nm
9 O.D OF SKIRT Do 4125 mm
11 MEAN DIA OF SKIRT = Di + tsk Dsk 4113 mm
12 WIDTH OF BASE PLATE b 132 mm
13 THICKNESS OF BASE PLATE tb 25 mm
14 THICKNESS OF TOP PLATE tt 25 mm
15 THICKNESS OF GUSSET tg 12 mm
16 NO. OF ANCHOR BOLTS Nb 16 NOS.
17 SIZE OF ANCHOR BOLTS M 24
18 ROOT AREA OF ONE BOLT Ab 324 mm2
19 PITCH CIRCLE DIAMETER (PCD) OF ANCHOR BOLTS pcd 4235 mm
20 DESIGN TEMPERATURE (MINIMUM / MAXIMUM) T 0 / 65 deg C
21 PERMISSIBLE TENSILE STRESS IN BOLT (STUD) # 1754 kg/cm2
22 PERMISSIBLE SHEAR STRESS IN BOLT (STUD) fs 1227 kg/cm2
23 TENSILE STRENGHT OF IS 2062 Gr B fT 4181.1 kg/cm2
24 YIELD STRENGHT OF IS 2062 Gr B FOR SKIRT fY 2549.5 kg/cm2
25 CODE ALLOWABLE STRESS FOR SKIRT S 1194.6 kg/cm2
26 BASE / TOP PLATE YIELD STRENGTH fy 2447.5 kg/cm2
27 ALLOWABLE BEARING PRESSURE FOR CONCRETE fbp 50.0 kg/cm2
# Bolt (Stud) material = SA193 B7
7.1 DESIGN OF SKIRT SHELL :
ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:
(As per UG-23(b) of ASME SEC. VIII DIV.1)
A = 0.125/(Do / (2*tsk))
= 0.125/(4125/(2*12))
= 7.273E-04
FROM TABLE CS-2 OF ASME SEC IID, SUBPART 3 (FOR ABOVE VALUE OF A)
B = 84.31 Mpa
= 860.32 kg/cm2

= MIN OF (S, B)
= 860.32 kg/cm2
LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:

M = MAX OF Me & Mw
= 2666161 Nm
= 271877 kgm

= Wo*100 / ( * Dsk * tsk) + 4 * M *10 5/ ( * Dsk2 * tsk)
= 199765*100/(3.14*4113*12)+4*2666160.8*10*E+05/(3.14*4113^2*12)/9.80665
= 128.83 + 170.52
= 299.35 kg/cm2
SLONG / SAL = 0.35

<1

(CHECK FOR OPENING):
M = MAX OF Me & Mw
M= 2666161 Nm
= 271873 kg m

= 3000 mm

= Wo*100 / [( * Dsk - Y) * tsk] + M *105 / { [( * Dsk2 /4) - (Y * Dsk /2 ) ] * tsk}
= 199765*100/[(3.14*4113-3000)*12]+271872.74*100000/{[(3.14*4113^2/4)-
(3000*4113/2)]*12}
= 486.13 kg/cm2
SLONG / SAL = 0.57

<1
7.2 DESIGN OF BASE RING :
p = BEARING PRESSURE DUE TO M AND Wo

= 4*M *105/ ( * Dsk2)/b + Wo *100 / ( * Dsk)/b
= 4*271872.74*100000/(3.14*4113^2)/132+199765*100/
(3.14*4113)/132
= 15.50 + 11.71
= 27.22 kg/cm2
< 50.00 kg/cm2
n = WIDTH OF BASE PLATE AT OUT SIDE OF SKIRT

= 70 mm
a = WIDTH OF BASE PLATE AT INSIDE OF SKIRT
= 50 mm
fbb = MAX BENDING STRESS IN BASE RING(INNER PORTION)

= (p*a2/2) / (tb2/6)
= (27.22*50*50/2)/(25*25/6)
= 326.64
< 2170.10 (1.33*2/3 * fy)

= 50 mm (INNER PROJECTION PROVIDED)
= 70 mm (OUTSIDE PROJECTION PROVIDED)
g = BOLT DIST. FROM FACE OF SKIRT

= 55 mm
pcd = 2*g + Do
= 4235 mm
Bp = ACTUAL BEARING PRESSURE

= 27.22 kg/cm2
fb = PERMISSIBLE BENDING STRESS OF BASE PLATE

= 0.66 * fy
= 1615.34 kg/cm2
Mbp = BENDING MOMENT IN BASE PLATE DUE TO "Bp"

= Bp * C32 / 2
= (27.22*50*50/200)
= 340.25 kg /cm2
tb1 req. = REQUIRED THICKNESS OF BASE PLATE

(FOR INSIDE PROJECTION )
= SQRT ( 6 * Mbp / fb)
= 1.1242 cm
= 11.242 mm
DETERMINATION OF THICKNESS REQUIRED FOR OUTSIDE PROJECTION
B.S =  * pcd / Nb
= 831.6 mm
C2 / B.S = i.e. l / b (REF. PROCESS EQUIP. DESIGN BY BROWNELL & YOUNG)

= 0.0842
HENCE, FROM TABLE 10.3 OF THE REF.
Mx = -0.02440 * Bp * B.S2 /100

= -0.0244*27.22*(831.55/100)^2/100
= -4592.6 kg cm/cm
My = 0.48190 * Bp * C22 /100

= 0.4819*27.22*70*70/100
= 642.7 kg cm/cm
Mmax = MAX OF (Mx,My)

= 642.7 kg cm/cm
tb2 req. = REQUIRED THICKNESS OF BASE PLATE ( FOR OUTSIDE PROJECTION)

= SQRT ( 6 * Mmax / (1.33*fb))
= 1.34 cm
= 13.40 mm
tb pro. = 25 mm
> 13.398 mm (HENCE SAFE)
7.3 DESIGN OF TOP COMPRESSION PLATE :
FBOLT = FULL BOLT LOAD

= Ab * f /100
= 5683 kg
dh = HOLE DIA IN TOP PLATE

= 36 mm
c = CLEAR DISTANCE BETWEEN TWO VERTICAL GUSSETS
= 80 mm
N= 100 (OUTSIDE PROJECTION PROVIDED)
fbt = MAX BENDING STRESS IN TOP PLATE

= (FBOLT * c) / (4 * (N - dh) * tt2)*100
= 284.15 kg/cm2
< 1631.65 (2/3 * fy)
7.4 DESIGN OF ANCHOR BOLTS :
TENSILE LOAD ON ANCHOR BOLTS DUE TO WIND LOADING (EMPTY):

Tb1= 4 * Mw /pcd - We
= 140796 kg
TENSILE LOAD ON ANCHOR BOLTS DUE TO SEISMIC LOADING (OPERATING):

Tb2= 4 * Me / pcd - Wo
= 4 * (2666160.79256 / 9.806 ) / (4235/1000) - 199765
= 57039 kg
Tb2 < Tb1 HENCE WIND LOAD GOVERNS ANCHOR BOLT DESIGN
Tb= Tb2
= 140796 kg
Ar= REQUIRED BOLT AREA

= Tb / f*Nb
= 5.02 cm2
= 501.7 mm2
< 324 mm2
Ab > Ar ,HENCE DESIGN IS SAFE.
CHECK FOR SHEAR IN ANCHOR BOLT
SHEAR STRESS IN ANCHOR BOLT DUE TO SEISMIC FORCE

Fs = Fe / Nb *Ab
= 382.33 kg/cm2 < 800 kg/cm2
HENCE , DESIGN IS SAFE .
8.0 Trunnion (lifting lug) Calculation.
( Reference :-Pressure Vessel Design Manual ,Dennis R. Moss, III Edition (Procedure 7-8) )
Material of constuction
Lug Material SA 106 Gr B
Pad material SA 516 Gr 70
Input Data
SR.
DESCIBTION VALUE UNIT
NO.
1 Applied equipment weight We 71700 Kg
2 Pipe size d0 355.6 mm
3 Pipe thk/Sch t1 19 mm
4 Pad diameter d1 700 mm
5 Pad thickness t2 14 mm
6 Impact Factor Df 1.5
7 Total no.of lifting lug Nt 4 Nos.
8 No. of lifting lug (under consideration) N 2 Nos.
9 Angle of lifting  30 deg
10 Total Lug length L 170 mm
10A Effective Lug Length e 120 mm
12 Weld leg at lug to pad U 14 mm
13 Weld leg at lug to shell J 14 mm
TRUNNION ONLY W1
TRUNNION PROPORTIES
Cross Section area ,A A=((OD^2-ID^2)*3.14/4,20091.7417 mm2
Section Modulus,Zx Z= (OD/2)^2*t*3.14) 1886979

(* Z, Section modulus)
This is a proprietary document of Inox India Ltd. Content of this page shall not be either copied or xeroxed without the written
permission from Inox India Ltd. Vadodara.
MATERIAL PROPORTIES
Lug Yield strength, Sya 24.470 Kg/mm^2
Pad Yield strength Syb 22.440 Kg/mm^2
Lug Allowable stress Sa =Sya*0.6 14.682 Kg/mm^2
Pad Allowable stress Sb =Syb*0.6 13.464 Kg/mm^2
Allowable tension stress, St 22.023

(the smaller of 1.5Sa or 0.6Sya) 14.682 Kg/mm^2
14.682
Allowable bending stress Sb 20.196
(the smaller of 1.5Sb or 0.66Syb) 13.464 Kg/mm^2
13.464
Allowable shear stress Sya*0.4 9.79 Kg/mm^2

Allowable weld stress St*0.49(as per UW 15) 7.19 Kg/mm^2
CONSIDERING DYNAMIC EFFECT ON EQUIPMENT

Total weight of Equipmet W =We*Df 107550 kg
Vertical Load per Lug V =W/N 53775 kg
Lifting Load per Lug, W1 =V/cos() 62094 kg
Horizontal Load per Lug, P =V*Tan() 31047 kg
STRESS AT LUG
Shear stress at Lug due to We : S1
Shear stress S1=2*W1/A 6.18 Kg/mm^2
Allowable stress 9.79 Kg/mm^2
Tension stress at top of Lug due to V : S2

Tension stress S2= V/A 2.68 Kg/mm^2
Vessel Vertical
Longitunal moment . ML=V*e 6453000 Kgf-m
Bending stress in trunnion : S3 S3 =We*e/Zx 3.42 Kg/mm^2
Vesse Horizontal
Circumferential moment . Mc=P*e 3725641.29 Kgf-m
Bending stress in trunnion ; S4 S4 =Mc/Zx 1.97 Kg/mm^2
STRESS AT WELD
Shear stress in weld part at Lug to Pad, SW1 1.91 Kg/mm^2

SW1= W1^0.5*e/(3.14*do*U)
Shear stress in weld part at Shell to Pad, SW2 0.97 Kg/mm^2

SW2= W1^0.5*L/(3.14*d1*J)
Bending Stress in weld part at Lug to Pad , SW3 4.0 Kg/mm^2
SW3 =W1/(3.14*do*U)
Allowable stress SW 7.19418 Kg/mm^2
CONCLUSION
SR.
STRESS AT LUG ACTUAL ALLOWABLE RESULT
NO.
1 Shear stress at Lug due to We : S1 6.18 9.79 OK
2 Tension stress at top of Lug due to V : S2 2.68 14.68 OK
3 Bending stress in trunnion (Vertical) : S3 3.42 13.464 OK
4 Bending stress in trunnion (Horizontal) : S4 1.97 13.464 OK
STRESS AT WELD
1 Shear stress in weld part at Lug to Pad, SW 1.91 7.19 OK
2 Shear stress in weld part at Shell to Pad,SW 0.97 7.19 OK
3 Bending Stress in weld part at Lug to Pad,SW3 3.97 7.19 OK
1.0 DESIGN DATA :
DESIGN CODE : C.G.A -341, 2007

M.0.C. FOR SHELL SA 516 GR 70
INSULATION PERLITE UNDER VACUUM
SECTION OF STIFFNING RING L75 X 75 X 10 ( IS 2062 Gr.B )
SR. DESCRIPTION SYMBOL VALUE UNIT

NO.
1 DESIGN PRESSURE Po -1.033 BAR g
2 MINIMUM COLLAPSING PRESSURE P 30 PSI
2A MINIMUM COLLAPSING PRESSURE P 2.07 BAR g
11 CORROSION ALLOWANCE (EXTERNAL) c 3 mm
12 MODULUS OF ELASTICITY E 2.89E+07 PSI
13A ACTUAL. MAX UNSUPPORTED LENGTH OF VESSEL La 2100 mm
14 CROSS-SECTIONAL AREA OF STIFFNER RING A 1903.00 mm2
16 MOMENT OF INERTIA OF STIFFNER RING s 177.00 cm4
17 SP. GRAVITY OF VESSEL MATERIAL s 7.85
18 DESIGN TEMPERATURE ( MINIMUM /MAXIMUM ) 0 / 82 DEG. C
19 HEIGHT OF SUPPORT FROM BOTTOM OF O.V Lsp 1000 mm
20 EMPTY WEIGHT OF INNER VESSEL Wiv 39200 kg
21 APPROX. DENSITY OF PERLITE Dp 110 kg/m3
22 WEIGHT OF PERLITE Wp 18800 kg
23 WEIGHT OF LIQUID WL 239363 kg
2.0 CRITICAL COLLAPSING PRESSURE
1 SHELL : ( 3.6.2.1 OF CGA 341 )

Pc shell= 2.6*E*[(ts-C)/(Di+2*ts)]2.5 / {[La/(Di + 2*ts)] - 0.45*[(ts-C) / (Di + 2*ts)] 0.5}
ACTUAL = 49.430 PSI g
REQUIRED > 30 PSI g
2 DISHED END : (3.6.2.5 OF CGA 341 )

Pchead = 0.25*E*((thmin - C) / R)2
= 0.25*28862510*((15-3) /4050)^2
ACTUAL = 63.347 PSI g
REQUIRED > 30.000 PSI g
3. CALCULATIONS FOR STIFFENER RING .
1 REQUIRED MOMENT OF INERTIA OF COMBINED SECTION : (3.6.2.4 OF CGA 341)
I' = 1.38*(Di+2*ts)3 * L / E ( E is in PSI for this calculations )

= (1.38*(4500+2*14)^3*2100)/28862510
E= 198800 Mpa
= 9.32E+06 mm4 = 2.89E+07 PSI
= 932.145 cm4
2 DETERMINATION OF MOMENT OF INERTIA PROVIDED : ( 3.6.2.2 OF CGA 341 )
W = EFFECTIVE WIDTH OF OUTER SHELL PLATE ON EACH SIDE OF

THE ATTACHMENT TO THE RING
= 0.78*{(Di + 2*ts)/2* (ts-C)}0.5
= 0.78*POWER((4500+2*14)/2*(14-3),0.5)
= 123.092 mm
= 12.309 cm
DETERMINATION OF PROPERTIES OF COMBINED SECTION.
2*W
Xbar = [2*W*(ts-C)2/2 + A*(ts-C+CG)]/[2*W*(ts-C) +A]
= 37.32 mm
Iyy = PROVIDED COMBINED M.I.
= 2*W*(ts-C)*[(ts-C)/2 -Xbar]2 + Is + A*(CG + ts - Xbar)2
= 8947717.5 mm4
PROVIDED = 894.772 cm4
REQUIRED > 932.145 cm4
3.1 CALCULATIONS FOR THE NO. OF STIFFNERS REQUIRED :
HEIGHT OF DISHED ENDS Ho = CRo -SQRT((CRo-Do/2)*(CRo+Do/2-2*ro))
= 4068-SQRT((4068-4536/2)*(4068+4536/2-2*518)
= 979 mm
WHERE CRo = OUTSIDE CROWN RADIUS
= R + th
= 4068 mm
ro = OUTSIDE KNUCKLE RADIUS
= r + th
= 518 mm
Do = OUTSIDE DIAMETER
= Di + 2*th
= 4536 mm
HENCE Ho = 979 mm
Ls1 = TOTAL EFFECTIVE LENGTH OF SHELL FOR DETERMINATION OF STIFFNERS

= Ls + 2*S.F. + 2/3 * Ho
= 16572+2*50+2/3*979.4
= 17325 mm
NO. OF STIFFENER REQUIRED

= (Ls1 / La)+1 = 10 TOTAL
(As dished ends are to be considered as stiffening rings)NO OF STIFF REQUIRED 8 Nos
Nst ACTUAL PROVIDED 8 Nos
4.0 WEIGHT CALCULATION
WEIGHT OF THE OUTER VESSEL SHELL : *(Di+ts)*Ls*ts *s Ws = 25828 kg
HEAD WEIGHT OF OUTER VESSEL : 2*/4*(B.D.)2*th*s Wh = 5935 kg
WHERE, BLANK DIA. ' B.D.' = (Di+2*th)+(Di+2*th)/24+2/3*(r+th)+2*S.F.
= 5171 mm
WEIGHT OF STIFFENERS Wst = 3250 kg
WEIGHT OF SKIRT Wsk= Err:502 kg
WEIGHT OF BASE RING Wb = 307 kg
WEIGHT OF TOP SHEAR PLATE Wtp = 250 kg
WEIGHT OF TRUNION PAD Tp = 92 kg
WEIGHT OF TRUNION PAD AT OUTSIDE Tpo = 80 kg
WEIGHT OF TRUNION PIPE Tpp = 70 kg
WEIGHT OF CHAIR AT BASE PLATE Wch = 150 kg
WEIGHT OF PAINTS (APPROX.) Wp = 200 kg
WEIGHT OF SAFETY DEVICE Wsd = 150 kg
WEIGHT OF NAME PLATE, BRACKETS,PATCH PLATE, Wx = 200 kg
SKIRT /VALVE SUPPORT CHANNELS/ANGLES, 50
HENCE TOTAL EXTRA WEIGHT Wext = Err:502 kg

TOTAL EMPTY WEIGHT OF OUTER VESSEL Wov = Err:502 kg
TOTAL EMPTY WEIGHT OF EQUIPMENT: Wiv + Wov + Wp We = Err:502 kg

SAY = Err:502 kg
OPERATING WEIGHT OF EQUIPMENT: We + WL Wo = Err:502 kg
SAY = Err:502 kg
WIND RESISTING DIAMETER Di + 2*ts Do = 4528 mm

= 4.528 m
OUTSIDE TO OUTSIDE HEIGHT OF OUTER VESSEL H - Lsp = 18631 mm
HEIGHT OF THE VESSEL FROM G.L. Ls +2*Ho + 2*SF + Lsp H= 19631 mm


177.2 kg/m2
5.028 m
HEIGHT OF O.V FROM BASE, H= Ls+2*S.F+2*Ho+Lsp 26161 mm
Vd * b = Vz * H
= 1407.73 m2 / SEC > 6 M2 / SEC


= 16315.9 kg
SAY = 16400 kg

= 224975 kg-m
SAY = 224980 kg-m
_____________________________________________________________________________________
REF. : IS : 1893, (PART1) 2002 ; CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
SEISMIC ZONE - III

CATEGORY 
I IMPORTANCE FACTOR - 1.0
DAMPING % 2.0
Fo SEISMIC ZONE FACTOR - 0.16
-
Sa/g AV. ACCELRATION COEFF. 0.28
B CO-EFFICIENT FOR DIFF. SOIL FOUNDATION SYSTEM 1.2
Ah HORIZONTAL SEISMIC CO-EFFICIENT 0.05376
[ Ah = B* I * Fo * (Sa/g)]
Feov SEISMIC FORCE Ah*Wo Kg 10739.37
SAY Kg 10740
Hio OVERALL HEIGHT OF O.V. m 26.161
O.V.
_____________________________________________________________________________________
5 SEISMIC LOAD CALCULATIONS FOR OUTER VESSEL (IN OPERATING CONDITION)
(AS PER UBC 1997)

Wo OPER. WEIGHT OF OUTER VESSEL (extra 25%) kg Err:502
SEISMIC ZONE - IV
SOIL TYPE - SD
SEISMIC SOURCE - N/A
Ct NUMERICAL CO-EFFICIENT FOR STEEL MOMENT 0.035
RESISTING FRAMES
hn HEIGHT FROM BASE TO THE UPPER feet 64.60
MOST PORTION OF THE STRUCTURE
T PERIOD OF VIBRATION Ct(hn)3/4 sec 0.797521561
I IMPORTANCE FACTOR AS PER TABLE 16-K - 1.25
Z SEISMIC ZONE FACTOR AS PER TABLE 16-I 0.400
V1 AS PER 30.4 OF 1630.2.1 Wo*Cv*I/(R*T) kg Err:502
V2 AS PER 34.2 OF 1634.5 0.56*Ca*I*Wo kg Err:502
V3 AS PER 34.3 OF 1634.5 ((1.6*Z*Nv*I)/R)*Wo kg Err:502
V4 AS PER 30.5 OF 1630.2.1 (2.5*Ca*(I/R))*Wo kg Err:502
V' AS PER CLIENT REQUIREMENT ---------- --- ------
V' MAX. OF V1, V2,V3 kg Err:502
V MIN OF V',V4 kg Err:502
SHEAR FORCE IN KG V / 1.4 (UBC - 1612.3.2) kg Err:502
Fe SHEAR FORCE IN N V / 1.4 * 9.806 N Err:502
Fe SAY = N Err:502
La HT. OF C.G. OF VESSEL ABOVE BOTTOM W.L. 2/3 *H m 13.09
Me SEISMIC MOMENT AT BOTTOM W.L. V * La Nm Err:502
SAY = Nm Err:502
5.0 SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION)
( AS PER ASCE 7 -05 IN COMBINATION WITH IBC 2006 )
SYMBOL DESCRIPTION FORMULA UNIT V5042AC

W1 Operating Weight of Vessel (extra 25%) Kg Err:502
Soil Profile Type D
The mapped spectral accelerations for short periods as
Ss 230
detemined in section 1613.5.1 @
The mapped spectral accelerations for short periods as
S1 80
detemined in section 1613.5.1 @
Fa Site coefficient defind in Table 1613.5.3(1) 1
Fv Site coefficient defind in Table 1613.5.3(2) 1.5
Sms accelerations for short periods as determined in section Fa x Ss 2.3
1613.5.3
Sm1 accelerations for 1-second period as determined in Fv x S1 1.2
section 1613.5.3
SDS 2/3 x Sms 1.53
in the short period .
SD1 2/3 x Sm1 0.8
at a period of 1.0 sec
Height in ft above the base to highest level of the
hn ft 37.75
structure
Response modification factor
R 3
( As per table 12.2-1 of ASCE 7-05 )
Occupancy importance factor
I 1
( As per sec 11.5-1 of ASCE 7-05 )
Cs Seismic response co-efficient # SDS/ ( R/I) 0.5111
Cs *W Kg Err:502
V Seismic Force at Base Kg Err:502
SAY
N Err:502
Occupancy Category as per Table 1604.5 of IBC 2006 III
Seismic Design category as per Table 16135.6(1) &
D
1613.5.6(2) of IBC 2006
ρ Redundancy Factor as per sec 12.3.4.1 of ASCE 7-05 1.30
QE Effect of horizontal seismic force from V Kg Err:502
Horizontal Seismic Load effect ## 0.7*ρ*QE Kg Err:502
Eh ( As per sec 12.4.1 of ASCE 7-05 ) SAY Kg Err:502
N Err:502
( 2/3)*hn*Eh Kg - M Err:502
M Seismic Moment at Base Kg- M Err:502
SAY
N-m Err:502
# Cs shall not be less than 0.01, on conservative side not compared

with Cs max as per 12.8-3 or 12.8-4 of ASCE 7-05
## 70 % of seismic load considered as per section 2.4.1
@ As per customer specification
CHECK FOR STRENGTH OF OUTER VESSEL DURING LIFTING & SHIPPING.
OUTER VESSEL SHALL BE LIFTED USING TRUNIONS PROVIDED ON VESSEL SHELL.

THE VESSEL SHALL BE SUPPORTED AT TWO LOCATION(MAIN TWO SUPPORTS)
AT THE SAME SECTION WHERE TRUNIONS ARE PROVIDED. AT THE SECTION
ADDITIONAL THREE ANGLE RING STIFFENERS(AS LOAD RINGS) ARE PROVIDED.
DESIGN DATA :
ALLOWABLE STRESS FOR SHELL MATERIAL S 138 MPA

YIELD STRENGTH OF THE SHELL MATERIAL Fy 250 MPA
YOUNG'S MODULUS OF ELASTICITY E 2.00E+05 MPA
INSIDE DIA. OF OUTER VESSEL SHELL Di 4500 mm
TL TO TL LENGTH OF OUTER VESSEL SHELL L 16672 mm
THICKNESS OF OUTER VESSEL SHELL ts 14 mm
OUTER VESSEL CORROSION ALLOWANCE c 3 mm
MEAN RADIUS OF OUTER VESSEL SHELL (Di + ts)/2 r 2257 mm
AV. DIST. OF LINE OF SUP. FROM TL DURING LIFTING/SHIPPING A 3250 mm
MEAN DEPTH OF D'END OF VESSEL b 1161.00 mm
EMPTY WEIGHT OF THE EQUIPMENT We 0 KG
INTERNAL DESIGN PRESSURE Pm 0 MPA
CRITICAL COLLAPSING PRESSURE SHELL Pc shell 16.83 psi
MIN. LIMIT FOR CRITICAL COLLAPSING PRESSURE Pc min 15 psi
DETERMINATION OFALLOWABLE AXIAL COMPRESSIVE STRESSES:
S = ALLOWABLE TENSILE STRESS FOR SHELL MATERIAL

= 138.00 MPA
Sc = ALLOWABLE COMPRESSIVE STRESS (REF. UG - 23 (b) ;

OF ASME SEC.VIII, DIV. 1)
FACTOR A = 0.125 / (Ro/ts) = 0.125 * ((Di + 2*ts)/2/ts)
= 0.000773
B= 77.57 Mpa (FROM FIG. CS2 ;

ASME SEC. II, PART D)
Sc = MIN. OF (S,B)
= 77.57 MPA
DETERMINATION OF SECTIONAL PROPERTIES OF STIFFNER RINGS AT SUPPORT LOCATION.
STIFFNER SECTION = ISA 100 x 100 x 12

NO OF STIFFNER PROVIDED AT LIFTING LOCATION = 3
CROSS-SECTIONAL AREA OF STIFFNER RING A1 = 19.03 cm2 FOR ONE RING SUPPORT
DIST. OF C.G. OF STIFFNER FROM VESSEL WALL = 71.6 mm
MOMENT OF INERTIA OF STIFFNER RING s = 177.0 cm4
MAX. SPACING BETWEEN TWO STIFFNERS = 200.00 mm
DETERMINATION OF MOMENT OF INERTIA PROVIDED
W1= EFFECTIVE WIDTH OF OUTER SHELL PLATE ON EACH SIDE OF THE

ATTACHMENT TO THE RING
= 0.78*{(Di+2*ts)/2*(ts-C)}0.5
= 123.09 mm
= 12.31 cm
W2 = MAX. AVAILABLE WIDTH ON BOTH SIDE OF THE ATTECHMENT

= MAX. SPACING BETWEEN TWO STIFFENERS / 2
= 200/2 mm
= 100 mm
= 10 cm
W = FINAL EFFECTIVE LENGTH ON EACH SIDE OF THE

ATTACHMENT RING.
= MIN(W1,W2)
= 100 mm
SAY = 10 cm
DETERMINATION OF PROPERTIES OF COMBINED SECTION :
Xbar Max
2*W
Xbar = [2*W*(ts-c)2/2 + A1*(ts-c+CG)]/[2*W*(ts-c)+A1]

= 4.126 cm
X bar Max = ts+100-Xbar mm

= 72.740 mm
= 7.274 cm
RADIUS OF RING MEASURED ON NEUTRAL AXIS R' = (ID OF O.V. - 2 * X bar)/2

2208.74 mm
COMBINED AREA As1 = AREA OF STIFFNER + EFFECTIVE AREA OF SHELL PLATE

= 2*W*(ts-c)+A1
= 41.03 cm2
As1 = 4103 mm2 FOR ONE STIFFNER
As = 12309 mm2 FOR THREE STIFFNER

= 123.09 cm2
yy = PROVIDED COMBINED M.I.

= 2*W*(ts-c)*[(ts-c)/2 - Xbar]2 + s + A1*(CG + ts - Xbar)2
= 832 cm4
yy = 2497.4 cm4 FOR THREE STIFFNER
COMBINED SECTION MODULUS OF RING SUPPORT Z = Iyy/Xbar Max

= 343.331 cm3
Z = 343330.77 mm3 FOR THREE STIFFNER
CHECK FOR STRENGTH OF VESSEL DURING LIFTING :
(AS PER CLAUSE G 3.3.3 OF BS-5500)
W1/2 W1/2
HALF OF INCLUDED ANGLE OF THE SUPPORT  = 90o (FOR TRUNIONS AT 180o APART)
FACTORS DEPENDENT ON
HALF OF INCLUDED ANGLE K10 = 0.015 FROM TABLE G.6 OF BS-5500
K11 = 0.25
LOAD ACTING ON ONE RING DURING LIFTING CONSIDERING 5 % EXTRA FOR ECCENTRICITY
& 1.5 TIMES FOR LIFTING FACTOR
W1 = 1.05*We/2 * 1.5
= 0 KG
= 0 Newtons
f10 = THE MAX. CIRCUMFERENTIAL STRESS IN THE RING

= K10*W1*R'/Z + K11*W1/As (EQ. G.25 OF BS 5500)
= 0.00 MPA
< 138 MPA HENCE SAFE
q = THE TANGENTIAL SHEAR STRESS IN SHELL ADJACENT TO THE RING SUP.

= 0.319 W1 / ((Di+ts)/2*ts)*(L - 2*A)/(L+4*b/3) (EQ. G.24 OF BS 5500)
= 0 MPA
q allow = min. of (0.8 * f, 0.06*E*t/((Di+ts)/2))

= 74.414010588 MPA
> q HENCE SAFE
CHECK FOR STRENGTH OF VESSEL DURING SHIPPING :
g3 = VERTICAL(MAX.) ACCELARATION FACTOR FOR SEA SHIPMENT

= 2g
LOAD ACTING ON ONE SUPPORT DURING SHIPPING CONSIDERING 5 % EXTRA FOR

ECCENTRICITY & 2 TIMES FOR ACCELERATION FACTOR.
W1 = 1.05*We/2 * 2
= 0 KG
= 0N
M3 = LONGITUDINAL BENDING MOMENT AT MID-SPAN

= W1*L/4 * ( (1+2*(r2 - b2)/L2) / (1 + 4*b/(3*L) - 4*A/L) (EQ. G.7 OF BS5500)
= 0 N mm
M4 = LONGITUDINAL BENDING MOMENT AT SUPPORTS

= W1*A*(1- (1-A/L+(r2-b2)/(2*A*L))/(1+4*b/(3*L))) (EQ. G.8 OF BS5500)
= 0 N mm
f1 = LOGITUDINAL STRESS AT MID-SPAN, AT HEIGHTEST POINT OF THE C/S

= Pm * r / (2*ts) - M3 / ( * r2 * ts) (EQ. G.9 OF BS5500)
= 0.000 MPA
f1 allow = Sc = 77.6 MPA
f1 / f1 allow + Pc min/ Pc shell

= 0.890
< 1.000 HENCE SAFE
f2 = LOGITUDINAL STRESS AT MID-SPAN, AT LOWEST POINT OF THE C/S
= Pm * r / (2*ts) + M3 / ( * r2 * ts) (EQ. G.10 OF BS5500)
= 0.000 MPA
< f= 138 MPA (HENCE SAFE)
f3 = LONGITUDINAL STRESS AT THE SADDLES, AT THE HIGHEST POINT OF C/S

= Pm * r / (2*ts) - M4 / (K1 *  * r2 * ts) (EQ. G.11 OF BS5500)
WHERE K1 = 1 (TABLE G.2)
= 0 MPA
f3 allow = Sc = 77.6 MPA
f3 / f3 allow + Pc min/ Pc shell

= 0.890
< 1.000 HENCE SAFE
f4 = LONGITUDINAL STRESS AT THE SADDLES, AT THE LOWEST POINT OF C/S

= Pm * r / (2*ts) + M4 / (K2 *  * r2 * ts) (EQ. G.12 OF BS5500)
WHERE K2 = 1 (TABLE G.2)
= 0.00000 MPA
< f= 138 MPA (HENCE SAFE)
q = TANGENTIAL SHEARING STRESSES SHELL NOT NEAR VESSEL END

WITH RINGS ADDED
= K3 * W1 / ((Di+ts)/2*ts)*(L - 2*A)/(L+4*b/3) (EQ. G.13 OF BS5500)
WHERE K3 = 0.319 (TABLE G.3)
= 0 MPA
q allow = min. of (0.8 * f, 0.06*E*t/((Di+ts)/2))

= 74.414010588 MPA
> q HENCE SAFE (TABLE G.3)
f7 = CIRCUMFERENTIAL STRESS AT THE HORN OF SADDLE , IN SHELL

= C4 * K7 * W1 * r * c / I - K8 * W1 / a (EQ. G.19 OF BS5500)
FOR  = 150O
WHERE C4 = -1 (TABLE G.5)
K7 = 0.0316 (TABLE G.5)
K8 = 0.303 (TABLE G.5)
c= X bar
= 41.260 mm
I= yy
= 24974046 mm4
a= As
= 12309 mm2
f7 = 0 MPA
< 1.25 * f = 172.5 MPA
f8 = CIRCUMFERENTIAL STRESS AT THE HORN OF SADDLE , IN RING

= C5 * K7 * W1 * r * d / I - K8 * W1 / a (EQ. G.20 OF BS5500)
FOR  = 150O
WHERE C5 = 1 (TABLE G.5)
K7 = 0.0316 (TABLE G.5)
K8 = 0.303 (TABLE G.5)
d = X bar Max
= 72.740 mm
I= yy
= 24974046 mm4
a= As
= 12309 mm2
f8 = 0 MPA
< 1.25 * f = 172.5 MPA
COMBINED LOADING :
AS PER 5.3.3.2 OF 4WEQ-1515, REV.2, TANKS > 80000 LITERS CAPACITY
<1> THE LATERAL LOAD SHALL BE COMBINED SIMULTANEOUSLY WITH 60% OF THE VERTICAL
AND 60% OF THE LONGITUDINAL LOAD.
CHECK FOR STRESSES IN SKIRT

ftc4 COMBINED AXIAL STRESS 0.6*ftc1+SQRT(ftc2 + (0.6*ftc3) )
2 2
Mpa 26.50
Ftc ALOW. TENSILE/COMP. STRESS 0.6 * fy Mpa 123
fsh4 COMBINED SHEAR STRESS SQRT(fsh2 2+ (0.6*fsh3) 2) Mpa 2.85
Fsh ALLOWABLE SHEAR STRESS 0.4 * fy Mpa 82.00
CHECK FOR STRESS IN ROSIN SUPPORTS.

fcr4 COMBINED COMP. STRESS SQRT(fcr2 2+ (0.6*fcr3) 2) Mpa 12.29
Fcr ALOW. TENSILE/COMP. STRESS fc / 4 Mpa 85.00
<2> THE VERTICAL LOAD SHALL ALSO BE CONSIDERED COMBINED WITH THE LONGITUDINAL LOAD
CHECK FOR STRESSES IN SKIRT

ftc5 COMBINED AXIAL STRESS ftc1+ftc3 Mpa 36.69
Ftc ALOW. TENSILE/COMP. STRESS 0.6 * fy Mpa 123
fsh5 COMBINED SHEAR STRESS fsh3 Mpa 2.98
Fsh ALLOWABLE SHEAR STRESS 0.4 * fy Mpa 82.00
CHECK FOR STRESS IN ROSIN SUPPORTS.

fcr5 COMBINED COMP. STRESS fcr3 Mpa 12.71
Fcr ALOW. TENSILE/COMP. STRESS fc / 4 Mpa 85.00
AS ALLOWABLE STRESS > ACTUAL TRESS, FOR ALL CASES, DESIGN IS SAFE.
MAX LOAD ACTING ON ROSIN =fcr4*Ar N 57649.47

LOCAL LOAD ANALYSIS FOR OUTER VESSEL SHELL (V16610AC) Part -1
STABILISER AREA UNDER SHIPPING LOADING:
(Ref.: Pressure Vessel Hand Book - H H Bednar, Section 7.4 & Figs 7.6, 7.7, 7.8, 7.9)
Stabilisers are inserted thourgh holes made in outer vessel Inner vessel Outer vessel
as shown. Local load analysis is divided into two cases as Add pad
below:
1. Considering stabiliser attached to the shell having ID equal to
OD of outer vessel less thk of add padand thickness equal to add pad. Pad
2. Considering add pad attached to the shell having ID equal to Stabiliser
OD of outer vessel and thickness equal to pad Holder pipe
3 Considering pad attached to the shell having ID equal to
ID of outer vessel and thickness equal to outer vessel
P = Radial Load = Max load during shipping = 5879 Kg

Direction of P (I=Inward, O=Outward) O
VL = Longitudinal Shear Load = 0.00 Kg
VT = Tangential Shear Load = 0.00 Kg
ML = Longitudinal Moment = 0.00 Kg-mm
MT = Tangential Moment = 0.00 Kg-mm
T = Torque = 0.00 Kg-mm
p = Design Pressure = 0.000 Kg/cm2(g)
S = Allowable stress = 14.062 Kg/mm2
Case -1 :
Attachment type(C=Circular, R=Rectangular) = C
ro = Outside radius of attachment = 38.00 mm
Di = Shell ID = 4996 mm
ts = Shell thickness (Add pad thk) = 16 mm
R = Mean shell Radius = (Di + ts) / 2 = 2506 mm
Stress at edge of attachment (Stabiliser):
 = R / ts = 156.63
 = 0.875 * ro / R = 0.013
Cp = From fig 7.6 = 1.75
CT = From fig 7.8 = 0.00
CLT = From fig 7.9 = 0.00
CLL From fig 7.10 0.00
s1a = Stress due to P = Cp * P / ts^2 = 40.19 Kg/mm2
s2a = Stress due to VL = VL / ( * ro * ts) = 0.00 Kg/mm2
s3a = Stress due to VT = VT / ( * ro * ts) = 0.00 Kg/mm2
s4a = Stress due to ML = CLT * ML / (ts^2 * R * ) = 0.00 Kg/mm2
s5a = Stress due to MT = CT * MT /(ts^2 * R * ) = 0.00 Kg/mm2
s6a = Stress due to T = T / (2 *  * ro^2 * ts) = 0.00 Kg/mm2
s7a = Circumferential Stress due to p = p * R / ts = 0.00 Kg/mm2
s7a1 = Longitudinal Stress due to p = p * R /2* ts 0.00 Kg/mm2
s8a Longitudinal Stress due to ML=CLL*ML*1000/Ts^2 * R /2* ts = 0 Kg/mm2
sa = Combined circumferential stress=s1a+s4a+s5a+s7a = 40.19 Kg/mm2
sb = Combined longitudinal stress=s1a+s7a1+S8a 40.19 Kg/mm2
Allowable combined stress = 2 * S = 28.124 Kg/mm2
Case 2
Attachment type(C=Circular, R=Rectangular) = C
ro = Outside radius of attachment = 65 mm
ts = Shell thickness (Pad Thk) = 12 mm
Stress at edge of attachment (Stabiliser):
 = R / ts = 210.000
 = 0.875 * ro / R = 0.023
Cp = From fig 7.6 = 1.40
CT = From fig 7.8 = 0.00 N/A
CLT = From fig 7.9 = 0.00 N/A
s1a = Stress due to P = Cp * P / ts^2 = 57.16 Kg/mm2
s2a = Stress due to VL = VL / ( * ro * ts) = 0.00 Kg/mm2
s3a = Stress due to VT = VT / ( * ro * ts) = 0.00 Kg/mm2
s4a = Stress due to ML = CLT * ML / (ts^2 * R * ) = 0.00 Kg/mm2
s5a = Stress due to MT = CT * MT /(ts^2 * R * ) = 0.00 Kg/mm2
s6a = Stress due to T = T / (2 *  * ro^2 * ts) = 0.00 Kg/mm2
s7a = Stress due to p = p * R / ts = 0.00 Kg/mm2
s8a Longitudinal Stress due to ML=CLL*ML*1000/Ts62 * R /2* ts = 0 Kg/mm2
Sb = Combined longitudinal stress=s1a+s7a1+S8a 57.16 Kg/mm2
Case -3 :
Pad type(C=Circular, R=Rectangular) = C
rp = Outside radius of pad = 100.0 mm
ts = Shell thickness = 14 mm
Stress at edge of attachment (Pad):

 = R / ts = 179.071
 = 0.875 * rp / R = 0.035
Cp = From fig 7.6 = 1.00
CT = From fig 7.8 = 0.00 N/A
CLT = From fig 7.9 = 0.00 N/A
s1p = Stress due to P = Cp * P / ts^2 = 29.99 Kg/mm2
s2p = Stress due to VL = VL / ( * rp * ts) = 0.00 Kg/mm2
s3p = Stress due to VT = VT / ( * rp * ts) = 0.00 Kg/mm2
s4p = Stress due to ML = CLT * ML / (ts^2 * R * ) = 0.00 Kg/mm2
s5p = Stress due to MT = CT * MT /(ts^2 * R * ) = 0.00 Kg/mm2
s6p = Stress due to T = T / (2 *  * rp^2 * ts) = 0.00 Kg/mm2
s7p = Stress due to p = p * R / ts = 0.00 Kg/mm2
s8a Longitudinal Stress due to ML=CLL*ML*1000/Ts62 * R /2* ts = 0.00 Kg/mm2
sb Combined longitudinal stress=s1a+s7a1+S8a = 29.99 Kg/mm2
Compression check for stabilisers:

Do = OD of stabiliser = 76.00 mm
Di = ID of stabiliser = 0.00 mm
Ar = Cross sectional area of stabiliser = /4*(Do2-Di2) = 4536.46 mm2
fcr = Compressive stress in stabiliser = P / Ar = 1.30 Kg/mm2
Fcr Allowable compressive stress = 3.47 Kg/mm2
B4 DESIGN CHECK FOR STABILIZERS FOR INNER VESSEL

DOR O.D. OF STABILZER BAR MM 76
DIR I.D. OF STABILIZER BAR MM 0
AS C/S AREA OF STAB. BAR  / 4 * (DOR2 - DIR2) MM2 4536.46
FC COMP. LOAD ON BAR SEISMIC LOAD KG 124359
N 1219542
IT IS ASSUMED THAT THE TOTAL LOAD ACTS ON ANY ONE COLUMN OF BARS
NC NO OF ROWS OF STABILIZER BARS NOS 2.00

COMPRESSSIVE LOAD ON
FC1 FC1 = FC /Nc N 609770.83
EACH BAR
CR COMP. STRESS IN BAR FC1 / ( AS) MPa 134.42
fc COMPRESSIVE STRENGTH OF ROSIN MPa 339.8
CRA ALLOWABLE COMP. STRESS fc/4 MPa 84.9
RATIO CR / CRA 1.582
< 1.00(SAFE)
B4 EVALUATION OF EXTERNAL PRESSURE DUE TO PERLITE
Outside Volume of Inner vessel V1

OD 4126 mm
WL to WL 21010 mm
Dish type 2 : 1 Ellipsoidal
SF 50 mm
Volume 291.45 m3
Inside Volume of Outer vessel V2

ID 4500 mm
Radius 2250 mm
WL to WL 16572 mm
Crown Radius 4050 mm
Coefficient 0.30334 -
Knuckle Radius 50 mm
SF 50 mm
Volume 266.75 m3
Volume of perlite V = V2 - V1
-24.69 m3
Weight of perlite Wp = V * 110

-2716 Kg
OUTER SURFACE AREA OF SHELL 273.67 M2

OUTER SURFACE AREA OF DISHED END 19.26 M2
TOTAL OUTER SURFACE AREA OF IV 312.18 M2
PRESSURE DUE TO PERLITE Pp1= -0.0009 Kg/Cm2
CONCLUSION : EXTERNAL PRESSURE DUE TO PERLITE ON I.V IS NEGLIGIBLE

HENCE NOT CONSIDERED.
B6 LIFTING HOOK DESIGN CALCULATIONS :
REFERANCE BOOK: PRESSURE VESSEL DESIGN HAND BOOK BY HENRY H. BEDNAR (SECOND EDITION)
We = EMPTY WEIGHT OF TANK

= 39200 kg
a) PROPERTIES OF WELD :
a.1) LIFTING LUG ON DISH END
Y
22
w1
t1 = SIZE OF W1 FILLET LEG 22 mm
t2 = SIZE OF W2 FILLET LEG 22 mm
L1 = LENGTH OF W1 150 mm L2 w2
L2 = LENGTH OF W2 200 mm
L1
w1 = THICKNESS OF LUG 22 mm X
w2 = WIDTH OF W2 75 mm
75
Y
PROPERTIES OF W1 :
a1 = EFFECTIVE AREA OF W1 a2 = EFFECTIVE AREA OF W2

= 2* L1 * t1 * 0.707 = 2*(L2 + w2) * t2 * 0.707
= 4666.2 mm2 = 8554.7 mm2
Ixx1 = M.I. @ X-X AXIS OF W1 Ixx2 = M.I. @ X-X AXIS OF W2

= 2/12 *L13 * t1*0.707 = 2/12 *L23 * t2*0.707+ 2*w2*t2*.707*(L2/2)2
= 8749125 mm4 = 4E+007 mm4
Iyy1 = M.I. @ Y-Y AXIS OF W1 Iyy2 = M.I. @ Y-Y AXIS OF W2

= 2*L1*t1*0.707*(w1/2)2 = 2/12 *w23 * t2*0.707+2*L2*t2*0.707*(w2/2)2
= 564610.2 mm4 = 9842766 mm4
Zxx1 = SECTIONAL MODULUS @ X-X AXIS Zxx2 = SECTIONAL MODULUS @ X-X AXIS
= 2*Ixx1 / L1 = 2*Ixx2 / L2
= 116655 mm3 = 440697 mm3
Zyy1 = SECTIONAL MODULUS @ Y-Y AXIS Zyy2 = SECTIONAL MODULUS @ Y-Y AXIS
= 2*Iyy1 / w1 = 2*Iyy2 / w2
= 51328.2 mm3 = 262474 mm3
b) DETERMINATION OF MAX. PERMISSIBLE STRESS
s per = ALLOABLE SHEAR STRESS IN LIFTING LUG

= 0.4 * YIELD STRESS OF LUG MATERIAL
= 0.4 * 21.09 kg / mm2 (FOR SA240M TYP304 , Fy = 21.093 kg/mm2)
= 8.44 kg / mm2
CHECK FOR LIFTING LUG
W = MAX POSSIBEL WEIGHT ON LUG WHILE LIFTED WITH SINGLE CRANE

= We/2*1.5 kg
= 29400 kg
Fv  (MIN) = 60 DEGREE
F
R1 = RADIUS OF LIFTING LUG
 Fh = 66 mm
r1 = RADIUS OF HOLE IN THE LUG

= 26 mm
Fh h1 = DIST. OF HOLE FROM WELD

= 60 mm
h2 = DIST. OF HOLE FROM W2

(AT CENTER)
= 68 mm
Fv = VERTICAL COMPONENT OF FORCE ON LIFTING LUG

=W
= 29400 kg
Fh = HORIZONTAL COMPONENT OF FORCE ON LIFTING LUG

= W / (TAN  )
= 16974.1 kg
F = RESULTANT FORCE
= SQRT(Fv2 + Fh2)
= 33948.2 kg
s = SHEAR STRESS IN LIFTING LUG

= F / (2*(R1-r1)*w1)
= 19.29 kg / mm2 < 8.4372 kg / mm2 ( SAFE )
CHECK FOR WELD W1 :
M1 = Fh * h1
= 1018446 kg mm
b1 = STRESS IN WELD DUE TO M1

= M1/Zxx1
= 8.730 kg / mm2
v1 = Fv / a1
= 6.301 kg / mm2
h1 = Fh / a1
= 3.638 kg / mm2
r1 = RESULTANT SHEAR STRESS IN WELD

= SQRT((b1+v1)2+h12)
= 15.465 kg / mm2 < 8.44 kg / mm2 ( SAFE )
CHECK FOR WELD W2 :
M2 = Fh * h2
= 1154239 kg mm
b2 = STRESS IN WELD DUE TO M2

= M2/Zxx2
= 2.619 kg / mm2
v2 = Fv / a2
= 3.437 kg / mm2
h2 = Fh / a2
= 1.984 kg / mm2

= SQRT((v2+sb)2+h22)
6.373 kg / mm2 < 8.44 kg / mm2 ( SAFE )
SUMMERY
ACTUAL STRESSES,kg/mm2 ALLOWABLE STRESSES,kg/mm2

SHEARE STRESSES IN LUG 19.29 8.44
SHEARE STRESSES IN
15.465 8.44
WELD BETWEEN LUG & PAD
SHEARE STRESSES IN
WELD BETWEEN PAD & 6.373 8.44
D'END
C1. DESIGN SUMMARY (2:1 ELLIPSOIDAL)
SF = 40
THK MIN.** = 14
THK. NOM. = 18
** FOR CROWN AND

KNUCKLE PORTION ONLY.
4100 13
21000 WL TO WL
TWISTED FLAT 75 x 8mm

WITH 150 x 200 x 16MM THK PAD
SF = 40
THK MIN.** = 14
THK. NOM. = 18
VOLUME : GROSS VOLUME MM3 311447992359.1

NET VOLUME MM3 295875592741.2

WT. OF I.V. WITH LIN. KG #REF!
WT. OF I.V. WITH LOX. KG #REF!
WT. OF I.V. WITH LAR KG 278563
NO OF TWISTED FLAT = 3
LOAD ON EACH TWISTED FLAT = WT.OF I.V.WITH LAR / NO OF
TWISTED FLAT
=278564/3
= 92854 KG
WE HAVE CONSIDERED LOAD Fx = 92900 KG
LOAD IN Fy DIRECTION = Fx/COS(60)*

=92900/COS(60)*
WE HAVE CONSIDERED LOAD Fy = 185800 KG
1. STRENGTH CAL. FOR OUTER VESSEL FOR EXTERNAL PRESSURE:
1.1. DESIGN DATA :

JOB NO : STD
CAPACITY : 6 m3
DESIGN CODE : C.G.A - 341, 2007.
M.O.C. FOR SHELL IS2062 Gr A/B
FLUID STORED PERLITE + VACUUM
STIFFNING RING ISA 75 X 75 x 10

V0638AC
1 DESIGN PRESSURE Po -1.033 KG/CM2 g
2 MINIMUM COLLAPSING PRESSURE P 30 PSI
3 INSIDE DIAMETER Di 2200 MM
4 W.L. TO W.L. LENGTH Ls 2730 MM
5 SHELL THICKNESS ts 8 MM
6 INSIDE CROWN RADIUS R 2200 MM
7 INSIDE KNUCKLE RADIUS r 50 MM
8 S. F. OF DISHED ENDS S.F. 50 MM
9 MINIMUM THICKNESS OF HEAD th min. 6.2 MM
10 NOMINAL THICKNESS OF HEAD th 8 MM
11 CORROSION ALLOWANCE C 0 MM
12 MODULUS OF ELASTICITY E 2.90E+07 PSI
13 MAX. UNSUPPORTED LENGTH OF VESSEL ALLOWED L 3060 MM
13A ACTUAL MAX UNSUPPORTED LENGTH La 3060 MM
14 CROSS-SECTIONAL AREA OF STIFFNER RING A 14.02 CM2
15 DIST. OF C.G. OF STIFFNER FROM VESSEL WALL CG 52.80 MM
16 MOMENT OF INERTIA OF STIFFNER RING s 71.40 CM4
17 SP. GRAVITY OF VESSEL MATERIAL s 7.85
18 DESIGN TEMPERATURE -20 & 55 DEG. C
19 HEIGHT OF LEG SUPPORT FROM BOTTOM OF O.V Lsp 550 MM
20 ** WIND PRESSURE (TABLE 16-F OF UBC - AT 58 mps) qs 211.5 KG/M2
20 WEIGHT OF PERLITE Wp 18800 KG
21 EMPTY WEIGHT OF INNER VESSEL Wiv 39200 KG
22 WEIGHT OF LIQUID WL #REF! KG
This is a proprietory document of Inox India Ltd. Contents of this page shall not be either copied or
Xeroxed without the written permission from Inox India Ltd.
1.2. CRITICAL COLAPSING PRESSURE
1 SHELL : ( 3.6.2.1 OF CGA 341)

Pc shell = 2.6 * E *[(ts-C)/(Di+2*ts)]2.5 / {[L/(Di+2*ts)] - 0.45*[(ts-C)/(Di+2*ts)]0.5}
= 43.61 PSI
> 30.00 PSI
2 DISHED END : (3.6.2 OF CGA 341)

Pc head = 0.25 * E * ((th min - C) / R)2
= 57.58 PSI
> 30.00 PSI
1.3. CALCULATIONS FOR STIFFNER RING.
1 REQUIRED MOMENT OF INERTIA OF COMBINED SECTION : (3.6.2.4 OF CGA 341)
' = 1.38 * (Di + 2*ts)3 * L / E

= 158.46 CM4
2 DETERMINATION OF MOMENT OF INERTIA PROVIDED : (3.6.2.2 OF CGA 341)
W = EFFECTIVE WIDTH OF OUTER SHELL PLATE ON EACH SIDE OF THE

ATTACHMENT TO THE RING
= 0.78*{(Di+2*ts)/2*(ts-C)}0.5
= 73.44 MM
= 7.344 CM
DETERMINATION OF PROPERTIES OF COMBINED SECTION.
2*W
Xbar = [2*W*(ts-C)2/2 + A*(ts-C+CG)]/[2*W*(ts-c)+A]

= 3.490 CM
yy = PROVIDED COMBINED M.I.

= 2*W*(ts-C)*[(ts-C)/2 - Xbar]2 + s + A*(CG + ts - Xbar)2
= 277.64 CM4
> 158.46 CM4 ( ' )
CALCULATIONS FOR NO. OF STIFFNER REQUIRED.
HEIGHT OF DISHED ENDS Ho = CRo - SQRT((CRo - Do/2)*(CRo + Do/2 - 2* ro))

= R + th
= 2208 MM
= r + th
= 58 MM
HENCE Ho = 332 MM
Ls1 = TOTAL EFFECTIVE LENGTH OF SHELL FOR DETERMINATION OF STIFFNERS

= Ls + 2*S.F. + 2/3 * Ho
= 3051.33 MM
NO. OF STIFFNER REQUIRED

= Ls1 / L + 1
= 2 TOTAL
ON SHELL Ns= 0 (As dished ends are to be considered as stiffening rings)
2. DETERMINATION OF SECTIONAL PROPERTIES OF C/S OF LEG SUPPORT
HEIGHT OF WEB h MM
WIDTH OF FLANGE w MM
THICKNESS OF WEB tw MM
THICKNESS OF FLANGE tf MM
C.S AREA = (h - 2*tf)*tw + 2 * w * tf

A = 3176.88 mm2
= 31.77 Cm2 w
Cy = h/2 tw
= 100 mm
tf
10 CM
Cx = ((h-2*tf)*tf*tw/2 + 2*w * tf*(w/2))/A
= 21.404 mm
= 2.140438 CM
Ixx = 1/12*(h-2*tf)3*tw + 2*tf*w*(tf/2-Cy)2 + 2/12*w*tf3

= 16800191 mm4
= 1680.02 cm4
Iyy = 1/12*(h-2*tf)*tw3 + (h-2*tf)*tw*(tw/2 - Cx)2 + 2/12*tf*w3+2*tf*w*(w/2-Cx)2

= 2423714 mm4
= 242.37 cm4
Z xx = Ixx / Cy
= 168001.9 mm3
= 168.0019 cm3
Z yy = Iyy / (w - Cx)
= 30837.78 mm3
= 30.83778 cm3
Moment of Inertia in
Weight Sectional Depth of Width of Thickness Thickness cm4
Designati
per Meter Area A IN Section h Flange b of Flange of Web tw
on tf in mm Ixx Iyy
W in KG. CM2 IN mm in mm in mm
ISMB 100 11.5 14.6 100 75 7.2 4 257.5 40.8
ISMB 125 13 16.6 125 75 7.6 4.4 449 43.7
ISMB 150 14.9 19 150 80 7.6 4.8 726.4 52.6
ISMB 175 19.3 24.62 175 90 8.6 5.5 1272 85
ISMB 200 25.4 32.33 200 100 10.8 5.7 2235.4 150
ISMB 250 37.3 47.55 250 125 12.5 6.9 5131.6 334.5
ISMB 300 44.2 56.26 300 140 12.4 7.5 8603.6 453.9
ISMB 350 52.4 66.71 350 140 14.2 8.1 13630.3 537.7
ISMB 400 61.6 78.46 400 140 16 8.9 20458.4 622.1
ISMB 500 86.9 110.74 500 180 17.2 10.2 45218.3 1369.8
ISMB 600 122.6 156.21 600 210 20.8 12 91813 2651
Moduli of Section in
Radius at Radius at Slope of Connection Detaiil in mm
cm3
Root r1 in Toe r2 in Flange in
Zxx Zyy mm mm D degree h1 h2 b1 C
51.5 10.9 9 4.5 98 65 17.5 35.5 3.5
71.8 11.7 9 4.5 98 89.2 17.9 35.3 3.7
96.9 13.1 9 4.5 98 113.9 18.05 37.6 3.9
145.4 18.9 10 5 98 134.5 20.25 42.25 4.25
223.5 30 11 5.5 98 152.7 23.65 47.15 4.35
410.5 53.5 13 6.5 98 194.1 27.95 59.05 4.95
573.6 64.8 14 7 98 241.5 29.25 66.25 5.25
778.9 76.8 14 7 98 288 31 65.95 5.55
1022.9 88.9 14 7 98 334.4 32.8 65.55 5.95
1808.7 152.2 17 8.5 98 424.1 37.95 84.9 6.6
3060.4 252.5 20 10 98 509.7 45.15 99 7.5
ection Detaiil in mm
Maximum Size of
g1 (Min) Flange Rivet in mm
g
35 55 12
35 55 12
40 55 12
50 55 12
55 60 16
65 65 22
80 65 22
80 65 22
80 70 22
100 75 28
140.1 80 25, 32
3.0 SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION)
AS PER AP STANDARD 4WEQ-1005 REV 1 & UBC - 1997
V0638AC
Wo LAR OPER. WEIGHT OF EQUIPMENT Kg #REF!
N NO. OF LEG Nos 3
L LENGTH OF LEG CM 777
E YOUNG'S MODULUS Kg/CM2 2038951
g GRAVITIONAL ACCELARATION CM/SEC2 981
IXX MI OF LEG SUPPORT @ X-X CM4 1680.02
IYY MI OF LEG SUPPORT @ Y-Y CM4 242.37
Y DEFLECTION 2*Wo*L3/(3*N*E(IXX+IYY)) CM #REF!
T PERIOD OF VIBRATION 2**(Y/g)1/2 SEC #REF!
SEISMIC ZONE Considering California Zone - 4
SOIL TYPE - SD
Ft CONCENTRATED FORCE AT TOP AS PER 4WEQ-1005-R1,7.6.1 Kg 0.00
V1 AS PER 34.2 OF 1634.5 0.56*Ca*I*Wo Kg #REF!
V2 AS PER 34.3 OF 1634.5 ((1.6*Z*Nv*I)/R)*Wo Kg #REF!
V3 AS PER 30.5 OF 1630.2.1 (2.5*Ca*(I/R))*Wo Kg #REF!
V MAX. OF V1, V2 V3 Kg #REF!
Fe SHEAR FORCE V / 1.4 (UBC - 1612.3.2) Kg #REF!
* IMPORATNCE FACTOR IS CONSIDERED FOR CALIFORNIA

5.0 OUTER VESSEL WEIGHT CALCULATIONS :
Ws WT. OF SHELL CYLINDER  * (Di+ts) * Ls * ts *  s KG 2061

B.D. BLANK DIA. OF DISHED ENDS (Di+2*th)+(Di+2*th)/24 mm 2442
+ 2/3*(r+th)+2*S.F.
Wh WT. OF DISHED ENDS : 2 * /4* (B.D.)2 * th *s KG 589
Wst WT. OF STIFFNERS 1100
Wex WT. OF SUPPORT, LEG, LUG, KG 500
PAD, PIPEING, VALVES, ETC.
Wov WT. OF OUTER VESSEL Ws + Wh + Wst + Wex KG 4250
TOTAL EMPTY WT. OF EQUP. Wiv + Wov + Wp KG 7460
We
SAY = KG 7500
KG #REF!
Wo OPERATING WEIGHT OF EQUIP. We + W L
say #REF!
1.0 DESIGN DATA :
DESIGN CODE : ASME SECTION VIII DIV.1,ED-2007

M.O.C. FOR SHELL SA 516 GR 70
CONTENT PERLITE. + VACUUM
SECTION OF STIFFNING RING ISA 100 x 100 x 10
1 DESIGN PRESSURE Po 0.1033 Mpa(g)

10 CORROSION ALLOWANCE (EXTERNAL) c 3 mm
11 MODULUS OF ELASTICITY E 29000000 PSI
12 MAX. UNSUPPORTED LENGTH OF VESSEL L 1250 mm
13 CROSS-SECTIONAL AREA OF STIFFNER RING As 19.03 cm2
15 MOMENT OF INERTIA OF STIFFNER RING s 177 cm4
16 SP. GRAVITY OF VESSEL MATERIAL s 7.85 -
17 DESIGN TEMPERATURE -20 to+55 deg. C
_____________________________________________________________________________________
2.0 CHECK FOR DISHEND THICKNESS : (UG-33(e) & L-6.2 OF ASME SEC.VIII DIV. 1)
thc CORRODED THICKNESS OF DISHEND th min - c mm 12

Ro OUTSIDE CROWN RADIUS OF D'END R + th mm 4065
A FACTOR A 0.125/(Ro/thc) 0.000369
B FACTOR B FROM TABLE. CS-2 OF Mpa(g) 3.83E+01
Pa MAXIMUM ALLOWABLE EXTERNAL B/(Ro/t) Mpa(g) 0.1130
WORKING PRESSURE
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa(g) < 0.1130 Mpa(g)

HENCE DISHEND THICKNESS PROVIDED = 6.2 MM MIN. IS O.K.
3.0 CHECK FOR SHELL THICKNESS : (UG-28 OF ASME SEC. VIII DIV. 1)
Do OUTSIDE DIAMETER OF SHELL Di + 2 * ts mm 4528

tsc CORRODED THICKNESS OF SHELL ts - c mm 11
Do/t Do / tsc 411.64
L/Do L / Do 0.276
A FACTOR A FROM TABLE. G OF 0.0005
ASME SEC. II PART D
B FACTOR B FROM TABLE CS-2 OF Mpa(g) 5.25E+01
Pa MAXIMUM ALLOWABLE EXTERNAL 4*B/(3*(Do/t)) Mpa(g) 0.170
WORKING PRESSURE
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa (g) < 0.170 Mpa (g)
HENCE SHELL THICKNESS PROVIDED = 8 MM IS O.K.
_____________________________________________________________________________________
4.0 CHECK FOR STIFFENER RINGS PROPERTIES (UG-29 OF ASME SEC. VIII. DIV. 1)
4.1 DETERMINATION OF REQUIRED MOMENT OF INERTIA
P DESIGN EXT. PRESSURE -Po Mpa(g) 0.1033

Do OUTSIDE DIA. OF SHELL Di + 2 * ts mm 4528
t CORODED SHELL THICKNESS ts - c mm 11
As C/S AREA OF STIFFNER As mm2 1903
Ls DIST. BETWEEN LINE OF SUP. L mm 1250
B FACTOR B 3/4*(P*Do)/(t+As/Ls) Mpa(g) 28.01
A FACTOR A FROM TABLE. CS-2
OF ASME SEC. II PART D 0.000280
CORRESPONDING TO B
s' REQUIRED M.I. OF (Do2 * Ls * (t+As/Ls) * A)/10.9 mm4 8248298
RING + SHELL cm4 824.830
CONVERSION: 1 PSI = 0.00689 Mpa(g)
4.2 DETERMINATION OF MOMENT OF INERTIA PROVIDED
W EFFECTIVE WIDTH OF SHELL 1.1 * SQRT(Do * t) mm 245.49

Xbar COMBINED C.G. DISTANCE [W*t2/2 + As*(t+CG)]/[W*t+As] mm 37.372
s' pro PROVIDED COMBINED M.I. W * t * [t/2 - Xbar]2 + s mm4 8405898.75
+ As*(CG+t - Xbar)2 cm4 841
s' < s' pro

PROVIDED COMBINED MOMENT OF INERTIA IS MORE THAN REQUIRED
COMBINED MOMENT OF INERTIA HENCE SELECTED SECTION OF
HENCE, STIFFNER RING IS O.K.
_____________________________________________________________________________________
4.3 CALCULATIONS FOR NO. OF STIFFENER REQUIRED.
HEIGHT OF DISHED ENDS Ho = CRo - SQRT((CRo - Do/2)*(CRo + Do/2 - 2* ro))

= R + th
= 4068.00 mm
= r + th
= 518.00 mm
HENCE Ho = 978 mm
Ls1 = TOTAL EFFECTIVE LENGTH OF SHELL FOR DETERMINATION OF STIFFENERS

= Ls + 2*S.F. + 2/3 * Ho
= 17324.00 mm
NO. OF STIFFENER REQUIRED

= Ls1 / L -1
= 14 TOTAL
_____________________________________________________________________________________
3. SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION) FOR EQUIPMENT
AS PER AP STANDARD 4WEQ-1005 REV 1 & UBC - 1997

VA2118A
Wo LAR OPER. WEIGHT OF EQUIPMENT WITH LAR Kg 22500
N NO. OF LEG Nos 3
L LENGTH OF LEG CM 791
E YOUNG'S MODULUS Kg/CM2 2038951
g GRAVITIONAL ACCELARATION CM/SEC2 981
IXX MI OF LEG SUPPORT @ X-X CM4 6777.25
IYY MI OF LEG SUPPORT @ Y-Y CM4 2653.19
Y DEFLECTION 2*Wo*L3/(3*N*E(IXX+IYY)) CM 229.0652
T PERIOD OF VIBRATION 2**(Y/g)1/2 SEC 3.0362
SEISMIC ZONE Considering california zone - 4
SOIL TYPE - SD
Ft CONCENTRATED FORCE AT TOP AS PER 4WEQ-1005-R1,7.6.1 Kg 0.00
V1 AS PER 34.2 OF 1634.5 0.56*Ca*I*Wo Kg 6930
V2 AS PER 34.3 OF 1634.5 ((1.6*Z*Nv*I)/R)*Wo Kg 9818
V3 AS PER 30.5 OF 1630.2.1 (2.5*Ca*(I/R))*Wo Kg 14063
V MAX. OF V1, V2 V3 Kg 14063
Fe SHEAR FORCE V / 1.4 (UBC - 1612.3.2) Kg 10045
* Importance factor is taken for California Zone 4
NOT TO GIVE AS PER AP1515
As per Air Prod directive Lateral accn factor for LOX is 0.536
LATERAL ACCELERATION FACTOR Fe / W LAR
LAF LAR (For LAR Service) 0.446
LATERAL ACCELERATION FACTOR Fe / W LOX
LAF LOX (For LOX Service) 0.536
Fe LOX SHAER FORCE Fe LOX = W0 * LAF LOX kg 18771
Fe SHAER FORCE CONSIDERED Max of Fe LAR,Fe LOX kg 18771
98504.8
6 SEISMIC LOAD CALCULATION FOR OUTER VESSEL

AS PER AS 1170.4 (CLAUSE 6.2.2)
 IMPORTANCE FACTOR - 1.25

a ACCELERATION COEFFICIENT - 0.11
L MAX. LENGTH OF LEG SUPPORT mm mm 550
H VESSEL HEIGHT OUT TO OUT FROM TOP TO BOTTOM D'ENDS mm 5538
hn TOTAL HEIGHT OF VESSEL ABOVE BOT. OF SUPPORTS (H + L) m m 6.088
T STRUCTURAL PERIOD OF VIBRATION (hn / 46) sec 0.1323
C EARTHQUAKE DESIGN COEFFICIENT ( 1.25 * a / T2/3 ) - 0.5294
S SITE FACTOR - 1
Rf STRUCTURAL RESPONSE FACTOR - 2.1
(TABLE 6.2.6 (b) VESSEL ON UNBRACED LEGS)
Wo OPERATING WEIGHT OF EQUIPMENT KG #REF!
Gg GRAVITY LOAD (OPERATING WEIGHT OF VESSEL) (CLAUSE 6.2.5) N #REF!
V1 EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2) ( * (C*S / Rf) * Gg ) N #REF!
V2 MIN. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2) (0.01Gg) N #REF!
V3 MAX. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2) ( * (2.5*a / Rf) * Gg ) N #REF!
EARTHQUAKE BASE SHEAR TO BE CONSIDERED N #REF!
V
MIN OF {[MAXOF (V1,V2)],V3} SAY = N #REF!
La HT. OF C.G. OF VESSEL (1/2 *(H)+L m 3.32
SEISMIC MOMENT AT BOTTOM W.L. V * La Nm #REF!
Me
SAY = Nm #REF!
7 WIND LOAD CALCULATIONS OUTER VESSEL :
(REF. AS 1170.2)
VR REGIONAL 3S GUST WIND SPEED FOR ANNUAL PROBABILITY OF m/sec 88
EXCEEDANCE OF 1/500, FOR REGION D
VR = FD * 80 m/sec WHERE FD = 1.1
Md WIND DIRECTION MULTIPLIER (FOR ANY DIRECTION) - 1
MZ,cat TERRAIN/ HEIGHT MULTIPLIERS - 1.05
FOR TERRAIN CATEGORY 2, HEIGHT <= 5 m ( TABLE 4.1(A) )
MS SHIELDING MULTIPLIER ( SECTION 4.3.1 ) - 1
Mt TOPOGRAPHIC MULTIPLIER (= Mn) ( SECTION 4.4.1(B) ) - 1
Vsit SITE WIND SPEED (ANY DIRECTION) VR * Md (MZ,cat * MS * Mt) M/S 92.4
SECTION-2 CLAUSE-2.2
Vdes DESIGN WIND SPEED M/SEC 92.4
(= Vsit, FOR NO SPECIFIC CARDIAL DIRECTION)
Qair DENSITY OF AIR KG/M3 1.2
Cfig AERODYNAMIC SHAPE FACTOR (CLASUE C.5.2) - 0.63
Cdyn DYNAMIC RESPONSE FACTOR (CLAUSE 2.4.1) - 1
P DESIGN WIND PRESSURE (0.5 * Qair ) Vdes2 * Cfig * Cdyn N/m2 3227.28
D OUTSIDE DIAMETER OF VESSEL m 2.216
L HEIGHT OF VESSEL m 6.215
P*D*L N 44447.6
Fw WIND FORCE
SAY = N 44500
P * D * L * L/2 Nm 138120.92
Mw WIND MOMENT
Mw WIND MOMENT
SAY = Nm 138150
8. CALCULATION OF LEG, BASE PLATE & ANCHOR BOLT UNDER SEISMIC LOAD:
8.1 DESIGN DATA :

1 OPERATING WEIGHT Wo #REF! KG
EMPTY WEIGHT 35700
OUTSIDE DIA OF THE VESSEL Do 2216
2 PCD OF LEG SUPPORT PCD 1950 MM
3 NUMBER OF LEGS N 3 NOS.
4 MAX HEIGHT OF LEG SUPPORT ABOVE BASE Lsp 791 MM
5 WL TO WL OF O/V H 4730 MM
OVERALL HEIGHT OF THE VESSEL Ht 6215
6 DISTANCE FROM LEG ATTACHMENT TO WL TO WL L 112 MM
7 C.G. OF VESSEL ABOVE BASE = H/2+L+Lsp C.G. 3268 MM
8 SEISMIC FORCE AT BASE Fe #REF! KG
9 SEISMIC MOMENT AT BASE = Fe * C.G. Me #REF! KG M
DESIGN WIND PRESSURE Pw 329.31 Kg/m2
10 WIND FORCE AT BASE. Fw 4538 Kg
11 WIND MOMENT AT BASE Mw 14087 KG M
10 LEG SUPPORT WIDTH W 200 MM
11 LEG SUPPORT HEIGHT Hsp 250 MM
12 THICKNESS OF LEG SUPPORT tsp 10 MM
13 ECCENTRICITY e 0 MM
14 NO OF BOLTS PER LEG Nb 4 No
15 SIZE OF BOLT M33
16 ROOT AREA OF BOLT Ab 6.751 CM2
17 PERMISSIBLE TENSILE STRESS IN BOLT ## fat per 1720 KG/CM2
18 PERMISSIBLE SHEAR STRESS IN BOLT ## fsh per 1032 KG/CM2
19 WIDTH OF BASE PLATE B 400 MM
20 LENGTH OF BASE PLATE D 425 MM
21 PROJECTION OF BASE PLATE b 100 MM
22 THICKNESS OF BASE PLATE t bp 45 MM
23 WIDTH OFBASE PLATE ON OPEN SIDE L1 400 MM
## BOLTS TO BE ARRANGED BY CLIENT
8.2 DESIGN OF LEG SUPPORT :
8.2.1 DETERMINATION OF LOADING SEISMIC :
Fe1 = SEISMIC FORCE AT TOP OF LEG

= Fe
= #REF! KG
SAY = #REF! KG
Me1 = SEISMIC MOMENT AT TOP OF LEG

= Fe1 * (C.G. - Lsp)
= #REF! KG M
Pcomp. = MAX. COMP. FORCE IN ONE LEG

= Wo/N + 4 * Me1 / (N*PCD)
= #REF! KG
SAY = #REF! KG
Ts= TOP SHEAR IN ONE LEG

= Fe1/N
= #REF! KG
BM= BENDING MOMENT AT BASE OF EACH LEG
= Ts*Lsp
= #REF! KG. M
8.2.2 DETERMINATION OF LOADING WIND:
Fw1 = WIND FORCE AT TOP OF LEG

= Pw*Do*(Ht-Lsp)
= 3958 KG
SAY = 4000 KG
Mw1 = WIND MOMENT AT TOP OF LEG

= Fw1 * (Ht. - Lsp)/2
= 10848 KG M

= Wo/N + 4 * Mw1 / (N*PCD)
= #REF! KG
SAY = #REF! KG
Ts= TOP SHEAR IN ONE LEG

= Fw1/N
= 1333 KG
BM= BENDING MOMENT AT BASE OF EACH LEG

= Ts*Lsp
= 1055 KG. M
8.2.3 MAX. LOAD ON LEG SUPPORT FOR DESIGN

= MAX(Pcomp.e,Pcomp.w)
= #REF! Kg
BM = MAX. BENDING MOM. AT BASE OF EACH COLUMN

= MAX(BMe,BMw)
= #REF! Kg m
DISTRIBUTION OF BASE SHEAR ON LEGS DUE TO SEISMIC FORCE Fe
Fe
SUPPORT A SUPPORT A IS MORE CRITICAL
X'' X''
30O 30O
X' X'
SUPPORT B SUPPORT B
MOMENT OF INERTIA @ X'-X' AXIS

Ix'x' = Ixx*COS2300+IYY*SIN2300
= 5746.2 CM4
TOTAL OF M.I @ AXIX PERPENDICULAR TO SEISMIC LOAD

I = Iyy + 2*Ix'x'
= 14145.655 CM4
BASE SHEAR AT SUPPORT A

FsA = Fw1*Iyy/ I
= 750.24778 KG
MOMENT @ MINOR AXIS AT BASE OF SUPPORT A

MbA = FsA*Lsp
= #REF! KGCM
A = C/S AREA
= 63.000 CM2 (AS SHOWN IN ATTACHED SHEET)
MI = MOMENT OF INERTIA
= 6777.25 CM4 (AS SHOWN ATTACHED SHEET)
Zx = SECTIONAL MODULUS
= MI /Cy
= 542.18 CM3 (AS PER ATTACHED SHEET)
re = RADIUS OF GYRATION
= SQRT(MI / A)
= 10.372 CM
 = SLENDERNESS RATIO
= Hsp/re
= 7.626
fcc = ELASTIC CRITICAL STRESS
= 2*E/2
= 345992.37 KG/CM2
fy = Yield Strength
= 2549.00 KG/CM2 (YIELD FOR IS2062 UPTO 20THK)
IS2062 is equivalent toA36
n = A FACTOR
= 1.40
ac = ALLOWABLE AXIAL COMPRESSIVE STRESS

= MIN OF (0.6*fcc*fy/{[(fcc)n+(fy)n]1/n} & 0.6*fy)
= 1528.27 KG/CM2
CHECK FOR STRESSES AT BASE OF LEG SUPPORTS:
ac cal = Pcomp. / A + BM / Zx

= #REF! KG/CM2
STRESS RATIO = ac cal / ac

= #REF!
< 1.00
8.3 DESIGN OF BASE PLATE :
BPmax = MAX. BEARING PRESSURE BELOW BASE PLATE

= Pcomp / (B*D) + 6 * BM /B2*D
= #REF! KG / CM2
b = PROJECTION OF BASE PLATE BEYOND LEG SUPPORT

= 100
= 10 CM
Mbp = MOMENT AT FACE OF LEG DUE TO BEARING PRESSURE

= BPmax * b2 * B / 2
= #REF! KG CM
Zbp = SECTIONAL MODULUS OF BASE PLATE

= B * tbp / 6
2
= 135.000 CM3
b1 = Mbp / Zbp

= #REF! KG / CM2
< 0.66*2447 KG / CM2 = 1615.02 KG/CM2
(YIELD FOR IS2062 UPTO 40THK IS 240MPA
=2447 KG/CM2 )
Mbpc = MOMENT INSIDE LEG DUE TO BEARING PRESSURE
= BPmax * L12 /12
= #REF! KG CM
b2 = Mbpc / Zbp

= #REF! KG / CM2
< 0.66*2447 KG / CM2 = 1615.02 KG/CM2
8.4 CHECK FOR ANCHOR BOLTS :
Te leg = TENSION IN ONE LEG DUE TO EARTHQUAKE LOAD

= 4 * Me / (N * PCD) - Wo / N
= #REF! KG
= #REF!
Tw leg = TENSION IN ONE LEG DUE TO WIND LOAD

= 4 * Mw / (N * PCD) - Wo / N
= -2267.653 KG
= Err:502
Te leg < Tw leg HENCE WIND LOAD GOVERNS ANCHOR BOLT DESIGN
T leg= MAX. TENSION IN ONE LEG

= Err:502 KG
MAX. FORCE IN ONE BOLT(TENSILE) Tb = T leg / Nb

= Err:502 KG
SAY = Err:502 KG
ROOT AREA OF BOLT Aroot = 6.751 CM2
MAX. TENSILE STRESS IN ONE BOLT fat = Tb / Aroot

= Err:502 KG/CM2
SHEAR FORCE IN ONE BOLT SHb = Fe1 / (N * Nb)

= #REF! KG
= #REF! KG
MAX. SHEAR STRESS IN ONE BOLT fsh = SHb / Aroot

= #REF! KG/CM2
STRESS RATIO = SQRT ( (fat/fat per)2 + (fsh/fsh per)2 )

= Err:502
< 1
6.0 WIND LOAD CALCULATION FOR OUTER VESSEL:
(AS PER ASCE 7-98)
(REF : SPC No. OO-ZA-E-09003 CLAUSE - 2.1
SYMBOL DESCRIPTION FORMULA UNIT
H HT. OF THE VESSEL FROM G.L. Ls +2*Ho +2*SF + Lsp m

Do WIND RESISTING DIAMETER Di + 2*ts m
V BASIC WIND SPEED m / sec
EXPOSURE
Kz VELOCITY PRES. EXPOSURE COEFF. FROM TABLE 6.5
K2 FACTOR FOR x >> Lh FROM FIG. 6.2
Kzt TOPOGRAPHY FACTOR (1+K1*K2*K3)2
Kd WIND DIRECTIONALITY FACTOR FROM TABLE 6.6
I IMPORTANCE FACTOR
qz VELOCITY PRESSURE (6.5.10) 0.613 * Kz * Kzt * Kd * V2 * I N / m2
qzc VELOCITY PRESSURE IN kg/m2 qz / 9.806 kg / m2
G GUST COEFFICIENT FROM SEC. 6.5.8 (FOR RIGID STR.)
Cf NET FORCE COEFFICIENT FOR CYLINDERS (6.10 TABLE)
Af WIND RESISTING AREA H * Do m2
Fw WIND FORCE AT BASE qzc * G * Cf * Af kg
SAY (SECTION 6.5.13) kg
Mw WIND MOMENT AT BASE qzc * G * Cf * Af * H/2 kg m
SAY kg m
CHECK FOR WIND INDUSED VIBRATIONS AS PER 32- SAMSS -004 CALUSE 7.11.2
CASE -1
H = #REF! < 30 m
H/Do = #REF! < 15
CASE - 2
W / HDo2 = #REF! > 400
HENCE, WIND INDUSED VIBRATION IS NOT REQUIRED.

VALUE
#REF!
#REF!
#REF!
C
1.24
0
1
0.95
1
#REF!
#REF!
0.85
0.70
#REF!
#REF!
#REF!
#REF!
#REF!
DESIGN OF OUTER VESSEL LEG SUPPORT FOR V-483 :
CALCULATION FOR LEG, BASE PLATE :

(Ref. Bednar)
DESIGN DATA :

1 OPERATING WEIGHT Wo 17624 KG
2 BCD OF LEG SUPPORT BCD 2240 MM
3 NUMBER OF LEGS N 4 NOS.
4 MAX HEIGHT OF LEG SUPPORT ABOVE BASE Lsp 1450 MM
5 LENGTH OF SHELL COURSE H 3020 MM
6 DISTANCE FROM LEG ATTACHMENT TO WL TO WL L 0 MM
C.G. OF VESSEL ABOVE BASE = C.G. IN OPERATING
7 C.G. 2919 MM
CONDITION+L+Lsp
8 SEISMIC FORCE AT BASE Fe 8469 KG
9 SEISMIC MOMENT AT BASE = Fe * C.G. Me 24721.011 KG M
10 LEG SUPPORT WIDTH W 100 MM
11 LEG SUPPORT LENGTH Hsp 200 MM
12 THICKNESS OF LEG SUPPORT tsp 10.8 MM
13 ECCENTRICITY e 0 MM
14 NO OF BOLTS PER LEG Nb 2 No
15 SIZE OF BOLT M20
16 ROOT AREA OF BOLT Ab 2.21 CM2
17 PERMISSIBLE TENSILE STRESS IN BOLT ## fat per 1720 KG/CM2
18 PERMISSIBLE SHEAR STRESS IN BOLT ## fsh per 1032 KG/CM2
19 WIDTH OF BASE PLATE B 350 MM
20 LENGTH OF BASE PLATE D 350 MM
21 PROJECTION OF BASE PLATE b 75 MM
22 THICKNESS OF BASE PLATE t bp 24 MM
23 WIDTH OFBASE PLATE ON OPEN SIDE L1 350 MM
## BOLTS TO BE ARRANGED BY CLIENT
Properties for ISMB200
Ixx = 2235.4 cm4

Iyy= 150 cm4
Area= 32.33
4.2 DESIGN OF LEG SUPPORT :
DETERMINATION OF LOADING :
Fe1 = SEISMIC FORCE AT TOP OF LEG

= Fe
= 8469.0 KG
SAY = 8500 KG
Me1 = SEISMIC MOMENT AT TOP OF LEG

= Fe1 * (C.G. - Lsp)
= 12487 KG M

= Wo/N + 4 * Me1 / (N*PCD)
= 9980.3 KG
SAY = 10000 KG
MOMENT OF INERTIA @ X'-X' AXIS

Ix'x' = Ixx*COS245°+IYY*SIN2450
= 1192.7 CM4
TOTAL OF M.I @ AXIX PERPENDICULAR TO SEISMIC LOAD

I = 4*Ix'x'
LL2
LIFTING HOOK DESIGN CALCULATIONS :
We = EMPTY WEIGHT OF TANK

= 81 KG
A) PROPERTIES OF WELD :
A.1) LIFTING LUG ON DISH END
Y
8
W1 t1 = SIZE OF W1 FILLET LEG 5

t2 = SIZE OF W2 FILLET LEG 5
W2
L1 = LENGTH OF W1 75
L2 = LENGTH OF W2 95
75
X X w1 = THICKNESS OF LUG 8
95
w2 = WIDTH OF W2 40
 (MIN) = 30 DEGREE
R1 = RADIUS OF LIFTING LUG
40 = 30 mm

Y = 15 mm
h1 = DIST. OF HOLE FROM W1 (AT CENTER)

= 40 mm
h2 = DIST. OF HOLE FROM W2 (AT CENTER)

= 45 mm
PROPERTIES OF W1 :
a1 = EFFECTIVE AREA OF W1 a2 = EFFECTIVE AREA OF W2

= 2* L1 * t1 * 0.707 = 2*(L2 + w2) * t2 * 0.707
= 530.25 MM2 = 954.45 MM2
Ixx1 = M.I. @ X-X AXIS OF W1 Ixx2 = M.I. @ X-X AXIS OF W2

= 2/12 *L13 * t1*0.707 = 2/12 *L23 * t2*0.707+ 2*w2*t2*.707*(L2/2)
= 248554.6875 MM4 = 1143204 MM4
Iyy1 = M.I. @ Y-Y AXIS OF W1 Iyy2 = M.I. @ Y-Y AXIS OF W2

= 2*L1*t1*0.707*(w1/2)2 = 2/12 *w23 * t2*0.707+2*L2*t2*0.707*(w2/2)
= 8484 MM4 = 306366.7 MM4
Zxx1 = SECTIONAL MODULUS @ X-X AXIS Zxx2 = SECTIONAL MODULUS @ X-X AXIS
= 2*Ixx1 / L1 = 2*Ixx2 / L2
= 6628.125 MM3 = 24067.46 MM3
Page 148
LL2
Zyy1 = SECTIONAL MODULUS @ Y-Y AXIS Zyy2 = SECTIONAL MODULUS @ Y-Y AXIS
= 2*Iyy1 / w1 = 2*Iyy2 / w2
= 2121 MM3 = 15318.33 MM3
DETERMINATION OF MAX. PERMISSIBLE STRESS
FOR E7018 ELECTRODES NOMINAL TENSILE STRENGTH IS 70 ksi = 49.217 KG / MM2
 per = MAX. PERMISSIBLE SHEAR STRESS ON EFFECTIVE AREA OF WELD

= 0.3 * NOMINAL TENSILE STRESGTH OF WELD METAL
= 14.765 KG / MM2
s per = ALLOABLE SHEAR STRESS IN LIFTING LUG

= 0.44 * YIELD STRESS OF LUG MATERIAL
= 0.44 * 24 KG / MM2 (FOR IS 2062 MATERIAL)
= 10.560 KG / MM2
CHECK FOR LIFTING LUGS ON DISHED ENDS
TANK IN VERTICAL POSITION AND IS LIFTED WITH TWO LUGS ON DISHED ENDS
 (MIN) = 30 DEGREE
W = 1.2 * We
= 97.2 KG R1 = RADIUS OF LIFTING LUG
W = 75 MM

= 15 MM
F
(AT CENTER)
  = 40 MM

(AT CENTER)
= 45 MM
= W/2
= 48.6 KG
Fh = HORIZONTAL COMPONENT OF FORCE ON LIFTING LUG

= W / ( 2*TAN )
= 84 KG
Page 149
LL2
Fhx = Fh * COS 90O Fhy = Fh * SIN 60O

= 0.0 KG = 84 KG
CHECK FOR WELD W1 :
Mx1 = Fhx * h1 My1 = Fhy * h1

= 0 KG MM 3367.107 KG MM
bx1 = STRESS IN WELD DUE TO Mx by1 = STRESS IN WELD DUE TO My

= Mx/Zxx1 = My/Zyy1
= 0.000 KG / MM2 = 1.588 KG / MM2
v1 = Fv / a1
= 0.092 KG / MM2
h1 = Fh / a1
= 0.159 KG / MM2

= SQRT((bx1+by1+v1)2+h12)
= 1.687 KG / MM2 < 14.77 KG / MM2 ( SAFE )
CHECK FOR WELD W2 :
Mx2 = Fhx * h2 My2 = Fhy * h2

= 0 KG MM = 3788 KG MM
bx2 = STRESS IN WELD DUE TO Mx by2 = STRESS IN WELD DUE TO My

= Mx2/Zxx2 = My2/Zyy2
= 0.000 KG / MM2 = 0.247 KG / MM2
v2 = Fv / a2
= 0.051 KG / MM2
h2 = Fh / a2
= 0.088 KG / MM2

= SQRT((bx2+by2+v2)2+h22)
0.311 KG / MM2 < 14.77 KG / MM2 ( SAFE )
CHECK FOR STRESS IN LIFTING LUG:
F = SQRT(Fh2 + Fv2 )
= 97 KG
s = SHEAR STRESS IN LIFTING LUG

= F / (2*(R1-r1)*w1)
Page 150
LL2
= 0.10 KG / MM2 < 10.56 KG / MM2 ( SAFE )
Page 151
LL2
MM
MM
MM
MM
MM
MM
2*w2*t2*.707*(L2/2)2
+2*L2*t2*0.707*(w2/2)2
LUS @ X-X AXIS
Page 152
LL2
LUS @ Y-Y AXIS
OF LIFTING LUG
OF HOLE IN THE LUG
HOLE FROM W1
HOLE FROM W2
Page 153
LL2
IN WELD DUE TO My
IN WELD DUE TO My
Page 154
LL2
Page 155
SAFETY DEVICE SIZING FOR OUTER VESSEL
(Ref.: Clause 6.4.2 of CGA - 341 - 2002)
Vg = Gross capacity of inner vessel = 172.000 m3

Vw = Water capacity of inner vessel = Vg * 1000 = 172000 Kg
Ar = Required discharge area = 0.34*Vw = 58480.00 mm2
Di = Safety device inside diameter (6" NB Sch 40S) = 154.00 mm
Ai = Discharge area of one safety device = /4 * Di2 = 18626.50 mm2
N = Number of safety devices = 4
Ap = Provided discharge area of safety devices = Ai * N = 74506.01 mm2
As Ap > Ar, selected size for safety device is OK

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INDEX

SR. NO. DESCRIPTION REVISION PAGE NOS.

i CALCULATION COVER SHEET A B C D 0 1

ii LIST OF FABRICATION DRGS. WITH RIVISION STATUS A - - -

INNER VESSEL STRENGTH CALCULATIONS A - - - -

PART A : ASME CODE CALCULATIONS. A - - - -

1.0 DESIGN DATA A - - - - 1

1.1 MATERIAL OF CONSTRUCTION A - - - - 1

1.2 VESSEL DATA A - - - - 1

1.3 OTHER LOADING AS PER UG 22 A - - - - 1

2.0 EVALUATION OF MATERIAL OF CONSTRUCTION A - - - - 2

3.0 EVALUATION FOR RADIOGRAPHY REQUIREMENTS A - - - - 3

3.1 CODE REQUIREMENT FOR RADIOGRAPHY A - - - - 3

3.2 CUSTOMER REQUIREMENT FOR RADIOGRAPHY A - - - - 3

4.0 JOINT EFFI. FOR VARIOUS CATAGORY OF WELDS A - - - - 4

4.1 JOINT EFFICIENCY FOR SHELL A - - - - 4

4.2 JOINT EFFICIENCY OF HEAD A - - - - 4

5.0 EVALUATION OF DESIGN PRESSURE A - - - - 5

6.0 THICKNESS CALCULATION FOR SHELL CYLINDER A B - - - 6

7.0 THICKNESS CALCULATIONS FOR DISHED ENDS A - - 7

8.0 NOZZLE STUB THICKNESS CALCULATIONS A B C 11

8.1 NOZZLE NECK COMPLIANCE WITH UW-13(h) A

13.2 CUSTOMER REQUIREMENT FOR IMPACT TEST A - - 24

13.3 AS PER CODE CASE 2596 A - - 24

PART B SUPPLIMENTARY CALCULATIONS

B1 DETERMINATION OF TRY COCK HEIGHT A - - 26

B2 WEIGHT CALCULATIONS FOR INNER VESSEL A - - 27

B3 SEISMIC LOAD CALCULATIONS A - - 28

B3.1 CHECK FOR SHELL THICKNESS FOR LONGITUDINAL -

B4 DESIGN OF SKIRT FOR INNER VESSEL A - - 29

B5 DESIGN OF INNER VESSEL STRAP SUPPORT PAD -

B5.1 CALCULATION FOR SIZE OF TWISTED FLAT -

* CONVERSION AS PER APPENDIX GG

COMPONENT SPECIFICATION WHETHER P - NO. GROUP

DISH SA 240M TYP 304L YES (82/38)# 8 1

NOZZLE STUB SA 182M F304L/ YES (82/34)# / 8/ 1/

COMPONENT SPECIFICATION ALLOWABLE STRESS

NOTE :CAUTIONARY NOTES ARE CONSIDERED AND NONE ARE APPLICABLE.

CLAUSE REQUIREMENT APPLICABILITY

3.2 CUSTOMER REQUIREMENT FOR RADIOGRAPHY :

CONCLUSION :- 1) ALL CATEGORY 'A' WELDS : FULLY RADIOGRAPHED.

2) ALL CATEGORY 'B' WELDS : FULLY RADIOGRAPHED.

3) ALL CATEGORY 'A' WELDS TYPE NO. (1)

5)CATEGORY 'B' WELD TYPE NO. (2) UW -12

DESCRIPTION CATAGORY OF JOINT TYPE NO. DEG. OF JOINT EFFICIENCY

4.2 DESIGN EFFICIENCY OF SEAMLESS HEAD AS PER UW 12(a) & UW 12(d)

CASE ( 1 ) HEAD WITH FULLY RADIOGRAPHED CHORDAL SEAM :

( i ) HEAD TO SHELL JOINT : TYPE (1) FOR BOTTOM DISHED HEAD

TYPE (2) FOR TOP DISHED HEAD.

( ii ) HEAD TO SHELL JOINT : FULL RADIOGRAPHED TO UW 51.

HENCE, PER UW 12 (d) DESIGN EFFICIENCY FOR SEAMLESS HEAD IS 1.

MAWP TO BE MARKED ON VESSEL NAME PLATE Po MPa (g) 1.201

CACULATION FOR STATIC HEAD (SH) :

SYMBOL DESCRIPTION FORMULA UNIT VALUE

STATIC HEAD (SH) IN MPa = H in mm *  * g/ 106 WHERE =

(UG 27 (c) ASME SEC. VIII DIV.1)

SYMBOL DESCRIPTION FORMULA UNIT VALUE

ts1 PROVIDED SHELL THICKNESS mm 13

A AREA REQUIRED dtrF+2tntrF(1-fr1) mm2 1128.0 1403.0

(a) d(E1t - F*tr) mm2 428.3 559.7

A2a 5(tn-trn)fr2*t mm2 715.5 709.4