Trouble Shooting Electronic System PC200-10MO
Trouble Shooting Electronic System PC200-10MO
Trouble Shooting Electronic System PC200-10MO
Pre-troubleshooting
• If a failure code is shown, troubleshoot for that code first.
• If the operation sound of battery relay is not heard when the starting switch is turned
to the ON position, troubleshoot with this procedure as well.
• If the machine monitor does not light up when the starting switch is turned to the ON
Associated informa- position, the main power supply system can be defective. Troubleshoot for WHEN
tion STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DIS-
PLAYS NOTHING.
Reference information
The engine start circuit is equipped with 2 systems of start lock structure as follows.
1. Start lock by password of machine monitor
2. Start lock by lock lever
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Associated informa-
Reference information
tion
This troubleshooting describes the procedures for the case that the area where the elec-
trical intake air heater is mounted is not warmed by the manual preheat function.
Pre-troubleshooting
• If a failure code is shown, do the troubleshooting for that code first.
• If automatic preheating function does not operate, check if the manual preheating
function operates first.
• If the manual preheating function does not work, do the troubleshooting for the man-
Associated informa-
ual preheating function first.
tion
Monitoring code
The charge air (boost) temperature can be monitored. (Code: 18500)
Reference information
When the boost temperature is -4°C or below, the automatic preheating function oper-
ates.
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Reference information
• When the starting switch is turned to the ON position, the KOMATSU logo, screen to
Associated informa- input password (if set), screen to check the breaker mode (if set), screen of check
tion before starting, screen to check the working mode, screen to check the travel speed,
and the standard screen are shown in order.
• Battery voltage can drop sharply at the starting of engine, under some ambient tem-
perature and battery conditions. Under such conditions, machine monitor display can
disappear temporarily. This phenomenon is not abnormal.
• Battery disconnect
1. Turn the starting switch to the OFF position.
Battery discon- switch is left in OFF.
2 2. Is the battery disconnect switch in the ON posi-
nect switch • Turn the battery dis-
tion?
NO connect switch to the
ON position.
• Go to "Confirmation of
repair".
• The battery is normal.
YES • Go to the next inspec-
tion item.
1. Check the battery. For details, see RELATED IN-
• The battery is defec-
FORMATION TO TROUBLESHOOT, CHECKS
tive.
3 Battery BEFORE TROUBLESHOOTING, Electrical
equipment. • Resolve the problem.
2. NO For details, see Elec-
Is the battery normal?
trical equipment.
• Go to "Confirmation of
repair".
Monitor panel
CM01 (070-18)
Battery (GND)
Battery (GND)
Engine oil
P44 level sensor
CM02 (070-12) ( D T- 2 )
Engine oil level AEX
G0024184
Monitor panel
Battery (GND)
Battery (GND)
Radiator water
level sensor
Radiator
water level
T10
G0024185
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Monitoring code
The engine coolant temperature can be monitored. (Code: 04107)
Associated informa-
tion Reference information
• Signals from the engine coolant temperature sensor are input to the engine control-
ler. The information is sent to the machine monitor by CAN communication.
• When the engine coolant temperature becomes approximately 30°C or below, the
coolant temperature monitor lights up in white.
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Monitoring code
The hydraulic oil temperature can be monitored. (Code: 04401)
Associated informa-
tion Reference information
• Signals from the hydraulic oil temperature sensor are input to the pump controller.
The information is sent to the machine monitor through CAN communication.
• When the hydraulic oil temperature becomes approximately 20°C or below, the hy-
draulic oil temperature monitor lights up in white.
Pre-troubleshooting
Associated informa- If a failure code is shown, do the troubleshooting for that code first.
tion Monitoring code
The signal voltage of the air cleaner clogging switch can be monitored. (Code: 04501)
Pre-troubleshooting
Associated informa- If a failure code is shown, do the troubleshooting for that code first.
tion Monitoring code
The state of the alternator generating signal can be monitored. (Code: 04300)
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The signal voltage from the fuel sensor can be monitored. (Code: 04200)
Pre-troubleshooting
Associated informa- If a failure code is shown, do the troubleshooting for that code first.
tion Monitoring code
The state of the water sensed by the fuel filter sensor can be monitored. (Code: 05604)
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the water sensed by the fuel filter sensor can be monitored. (Code: 18800)
If a failure code of
Check before starting
is shown, do the troubleshooting for that code first.
Associated informa- Monitoring code
tion The engine oil pressure can be monitored. (Code: 37200)
Reference information
The engine controller inputs the signals from the oil pressure switch of the engine. This
information is sent to the machine monitor through CAN communication.
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Monitoring code
Associated informa-
The hydraulic oil temperature can be monitored. (Code: 04401)
tion
Reference information
Signals from the hydraulic oil temperature sensor are input to the pump controller and
then the data is sent to the machine monitor by CAN communication.
1. • Do the troubleshooting
Check the hydraulic oil temperature with the
Hydraulic oil for HYDRAULIC OIL
1 monitoring function. (Code: 04401)
temperature TEMPERATURE
2. Is the hydraulic oil temperature 102°C or above? GAUGE DOES NOT
MOVE FROM MINI-
MUM OR MAXIMUM,
NO and HYDRAULIC OIL
TEMPERATURE
GAUGE INDICATES
INCORRECT VALUE
(AT VALUES OTHER
THAN MINIMUM AND
MAXIMUM) in E
mode.
• Go to "Confirmation of
repair".
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Monitoring code
Associated informa- The signal voltage from the fuel sensor can be monitored. (Code: 04200)
tion
Reference information
Signals from the engine oil pressure switch are input to the engine controller. When the
engine oil pressure switch turns on while the engine runs, the engine controller sends
failure code [B@BAZG] to the machine monitor through CAN communication.
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The signal voltage from the fuel sensor can be monitored. (Code: 04200)
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Monitoring code
The engine coolant temperature can be monitored. (Code: 04107)
Associated informa-
tion Associated information
• Signals from the engine coolant temperature sensor are input to the engine control-
ler. The information is sent to the machine monitor by CAN communication.
• When the engine coolant temperature becomes approximately 30°C or below, the
coolant temperature monitor lights up in white.
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Monitoring code
Associated informa-
The engine coolant temperature can be monitored. (Code: 04107)
tion
Associated information
Signals from the engine coolant temperature sensor are input to the engine controller.
The information is sent to the machine monitor by CAN communication.
water
ECM (DRC26-60)
G0024201
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Monitoring code
Associated informa-
The hydraulic oil temperature can be monitored. (Code: 04401)
tion
Associated information
Signals from the hydraulic oil temperature sensor are input to the pump controller and
then the data is sent to the machine monitor by CAN communication.
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Monitoring code
Associated informa-
The hydraulic oil temperature can be monitored. (Code: 04401)
tion
Associated information
Signals from the hydraulic oil temperature sensor are input to the pump controller and
then the data is sent to the machine monitor by CAN communication.
Associated informa- If a failure code is shown, troubleshoot for that code first.
tion
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the function switch signal can be monitored. (Code: 04503)
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Reference information
• When the engine coolant temperature is lower than 30°C, the automatic warm-up
operation raises the engine speed up to 1200 rpm.
• When the starting switch is turned to the ON position or after the engine is started, if
the fuel control dial opening is held at 70% or more for 3 seconds or longer, the auto-
matic warm-up operation is canceled.
Associated informa-
tion • The heater warm-up function is a feature of the air conditioner. When the blower is
turned to the ON position, the ambient temperature is 5°C or lower and the engine
coolant temperature is lower than 55°C, this function increases the engine speed up
to 1300 rpm. When the engine coolant temperature becomes 60°C, the heater
warm-up function is canceled.
• When the engine oil pressure is lower than 50 kPa {0.51 kg/cm2}, the turbo protect
function operates to keep the engine speed at 1050 rpm or lower for up to 20 sec-
onds after the engine is started.
• If a failure code is displayed, do the troubleshooting for that code first.
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the auto-deceleration switch signal can be monitored. (Code: 04504)
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Monitoring code
Associated informa-
The state of the auto-deceleration switch signal can be monitored. (Code: 04504)
tion
Reference information
The auto-deceleration is not activated or canceled unless the fuel control dial is set high-
er than the set speed of auto-deceleration.
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the work mode switch signal can be monitored. (Code: 04504)
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the travel speed switch signal can be monitored. (Code: 04504)
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Monitoring code
The signal of the travel speed can be monitored. (Code: 04504)
Reference information
Associated informa-
tion • If a hot short circuit occurs in the wiring harness, the travel speed does not lower
when the travel speed setting is Lo.
• As the T-adapter for the pump controller connector is a socket-type box, the operat-
ing voltage cannot be measured at the pump controller connector.
• When the fuel control dial is throttled, the travel speed does not change when the
travel speed setting is changed.
Pup controller
Solenoid valve
travel speed
GR
FH
FL
G0024187
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the alarm buzzer stop switch signal can be monitored. (Code: 04504)
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the alarm buzzer stop switch signal can be monitored. (Code: 04504)
E-38 MACHINE DOES NOT SWING WHILE SWING PARKING BRAKE RE-
LEASE SWITCH IS RELEASED
Details of failure The machine does not swing when the swing parking brake cancel switch is released.
Pre-troubleshooting
Associated informa- If a failure code is shown, do the troubleshooting for that code first.
tion Monitoring code
The state of the swing lock switch signal can be monitored. (Code: 02200)
Pre-troubleshooting
Associated informa- • If a failure code is shown, do the troubleshooting for that code first.
tion • When the engine coolant monitor lights up in red or the hydraulic oil temperature
sensor lights up in red, the one-touch power maximizing function does not operate.
Pump controller
GR
FH
FL
G0024188
Pump controller
GR
FH
FL
G0024188
Pre-troubleshooting
Associated informa- If a failure code is displayed, do the troubleshooting for that code first.
tion Monitoring code
The state of the wiper switch signal can be monitored. (Code: 04504)
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Associated informa-
Monitoring code
tion
• The state of the wiper switch signal can be monitored. (Code: 04504)
• The state of the window rear limit switch signal can be monitored. (Code: 02204)
Pre-troubleshooting
Associated informa- If a failure code is shown, do the troubleshooting for that code first.
tion Monitoring code
The state of the window washer switch signal can be monitored. (Code: 04504)
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Monitoring code
The service information can be monitored. (Code: 01901)
Associated information
Associated informa-
• The connectors of electrical parts around the engine can be defective by heat and
tion
vibration. Check the wiring harnesses and connectors. For details, see RELATED
INFORMATION TO TROUBLESHOOT, CHECKS BEFORE TROUBLESHOOTING,
Electrical equipment.
• For safety, use "short socket adapter" (799-601-7230) for 2-pin X connectors in the
test of the service PPC oil pressure switch.
• While the engine runs, do not check the connector of the oil pressure switch.
Pre-troubleshooting
If a failure code is shown, do the troubleshooting for that code first.
Associated information
Associated informa-
tion • When working mode P or E is selected, the circuit is not changed to the crusher cir-
cuit (2-way circuit).
• When working mode B is selected, the circuit is not changed to the breaker circuit (1-
way circuit).
Pre-troubleshooting
If a failure code is displayed, do the troubleshooting for that code first.
Associated information
Associated informa- • Do the troubleshooting only if the administrator of the KOMTRAX system requests to
tion check whether failure occurs in the system on the machine.
• Even if the KOMTRAX system is defective, the nature of the problem is not shown
on the machine.
• All troubleshooting can be checked on the service menu of the machine monitor.
1. • The communication
Turn the starting switch to the ON position.
function of KOMTRAX
2. Show the GPS & Communication State screen. is normal.
YES
For details, see TESTING AND ADJUSTING,
• Go to the next inspec-
KOMTRAX SETTINGS MENU (GPS AND COM-
tion item.
MUNICATION STATUS).
3. Show the monitoring display of Number of Mes-
sage(s) Not Yet Sent, and check the number of
messages not sent.
Transmission • The transmission
4 4. Does the measurement result agree with the
function function of KOMTRAX
standard value?
is defective.
Measurement position and Standard val- NO • Contact the KOM-
Item
condition ue TRAX service hot line.
Number • Go to "Confirmation of
of mes- repair".
Monitoring display: Number of 0 to 9 (nor-
sage(s)
Message(s) Not Yet Sent mally 0)
not yet
sent
Max. 1 • Go to "Confirmation of
Voltage Between V40 (1) and ground repair".
V