Oru Precast Usa-20190618-Final 4

BATCHING
PLANTS
FOR PRECAST
BATCHING PLANTS FOR PRECAST
MORE THAN 50 YEARS

OF INNOVATION
AT THE SERVICE OF THE
BUILDING INDUSTRY
More than 50 years in business have taught us that only

by forging a firm link between the client’s experience
and dynamic design and manufacturing we can produce
quality products that fully meet market demands.
The high level of know-how of our workforce ensures

complete control of all processes, from design to the
after-sales service.
That is why we are a reliable partner in the development

of solutions for precast factories - before, during and
after the sale.
DESIGN, SERVICE AND RESPECT
FOR THE ENVIRONMENT
The design of the batching plants and

equipment, tailored to the requirements
of individual building yards, prefabrication
plants and concrete safe facilities, is the
brainchild of the efficient and flexible
organization of the ORU engineering
department.
The rigidly selected staff, its constant

dedication to quality, the continuous
technological innovations and the
application of rigid controls have enabled
the company to reach high levels of
performance and to obtain, in 1996, the ISO
9001 certification.
CONSTANT RESEARCH AND INNOVATION

ORU’s service department, through the experience, In addition, with a constant concern for the
responsibility and competence of its personnel requirements of the environment and the ecological
and its dense network of service centers, makes aspect of its products, ORU designs and builds
it possible to promptly meet the different certified concrete batching plants and equipment
requirements of individual customers. with noise and dust emission levels below the limits
required by the relative standards.
Over 22,000 customers worldwide have shown their
preference for ORU products and have been able to
verify the quality and reliability of the company’s
design and service departments.
OVER 22,000 CUSTOMERS WORLDWIDE

STRICTLY
SELECTED
PERSONNEL
ENVIRONMENTALLY
FRIENDLY
MADE TO MEASURE
BATCHING PLANTS
PRECAST
AGGREGATES SYSTEM
DISTRIBUTION
MIXING
MANAGEMENT SYSTEMS
HORIZONTAL
BATCHING PLANT FOR PRECAST FACTORIES
STORAGE
The ORU horizontal batching plants are To respond to the many requirements
designed and built for long operation even of building yards of different types
in extreme working conditions, a standard (for clearances, dimensions, etc.), ORU
characteristic of every ORU product. proposes an accurate study capable of
resolving the most diverse problems: from
Particular design features make these the installation of the batching plant to
machines easy to install, safe to the delivery of the concrete (distribution,
operate and low in their maintenance etc.), to the process of automation and
requirements. prearrangement of the safety equipment,
in compliance with applicable legislation.
The standardization of some elements
common to all versions, the modular
construction, the different equipment
combinations, and the vast range of
accessories make it possible to increase
the versatility of the batching plant,
thus making it the ideal solution for any
concrete batching requirement.
PRODUCT
The ORU horizontal precast
RANGE
batching plants are the ideal
solution in the cases requiring:
ORULOGIK L
• Custom configurations
ORULOGIK B
• Modularity and high number
of aggregates
• Easy and fast mounting ORUROME CZ
• Low environmental impact

MODULAR
CONSTRUCTION AND
HOT GALVANIZING
The ORU aggregates storage units are made
from modular elements which allow the almost
complete interchangeability in the design phase
and production ensuring the standardization
of the product and significantly reducing
the production time and allowing any future
extensions of the storage unit without structural
changes to existing elements.
The main structures are hot galvanized and this

treatment ensures total protection from corrosive
agents to which the plants are continuously subject
and therefore a higher durability.
On request, the equipment can also be provided

with paint coating over the galvanized surfaces.
AGGREGATE STORAGE
AND COVERING
The dimensions of the compartments are

such as to allow a considerable filling capacity,
and the modularity of the hoppers simplifies
their installation. The aggregate storage bin
charging system is made to meet the specific
requirements of each building yard.
PNEUMATIC DISCHARGE GATES
The aggregate is fed from the hoppers through
electro-pneumatic discharge gates, with double
speed in the closing phase. On request, the
discharge systems can be of different type
(by belt conveyor, by vibrating conveyors,
etc.) and tailored to the requirements of the
customer. When the aggregate is discharged
through electro-pneumatic gates, the use of an
adjustable mechanical limit switch controlling
the opening of the discharge gate guarantees
greater batching accuracy.
The parts that undergo the aggregates friction,
VIBRATING SYSTEM
like discharging cones and the weighing hopper,
are equipped with interchangeable wearing plates To facilitate the discharge of particularly cohesive
that ensure the structure durability. materials, vibrators have been installed on
independent plates applied with a particular system
to avoid negative stresses on the plant structure.
BELTUP
Thanks to our BELTUP (patented) scale belt, costly
concrete works are not needed (no pillars and no wells)
and the storage bin loading point remains extremely low.
VIBRATING EXTRACTOR
The vibrating extractors are machines consisting
of a spring-supported steel-plate conduit used to discharge
the aggregate through the movement generated by
electromechanical or electromagnetic vibrators.
The machines are suitable for discharging aggregate of any grain size.
The distinctive characteristics are metering precision,
low noise, and practically maintenance-free operation.
BELT EXTRACTOR
When high metering accuracy is necessary in feeding
materials such as sand or crushed stone, the use
of the extracting conveyor belt is a sure solution to
the problem. The machine is equipped with a device
signalling the presence of material, a flow regulator,
and a manual cut-off gate for routine maintenance.
LOADING CELLS
The aggregate and cement weighing system uses load cells
applied directly to the supports of the respective hoppers,
thus achieving an accurate and reliable weight measurement.
The weighing system with load cells is type approved according
to CE standards.
WEIGHING TROLLEY
As an alternative to the aggregates weighing belt,
especially for plants with long storage units, we can
provide our system with a weighing trolley.
TECHNICAL
CHARACTERISTICS
Aggregates storage unit ORU ROME CZ
STORAGE UNIT ORU ROME CZ

11’-9¾”
CZ3 CZ4 CZ5
13’-¼”
L L L 6’-4¼”
CZ6 CZ7 CZ8
L L L
Storage (yd 3) L (ft) WEIGHING BELT Storage (yd 3) L (ft) WEIGHING BELT
CZ3 CZ6
Width (ft) 2-3½ 2-7½ - - Width (ft) - 2-7½ 3-3½ 3-11¼
70 28.5 Flow (yd 3/h) 248.5 348 - - 141 57.1 Flow (yd 3/h) - 348 458 601.5
Length (ft) 30-9¼ 30-9¼ - - Length (ft) - 59-4¾ 60-8½ 60-8½
CZ4 CZ7
Width (ft) 2-3½ 2-7½ 3-3½ 3-11¼ Width (ft) - 2-7½ 3-3½ 3-11¼
94 38.0 Flow (yd 3/h) 248.5 348 458 601.5 165 761.2 Flow (yd 3/h) - 348 458 601.5
Length (ft) 40-3½ 40-3½ 41-8½ 41-8½ Length (ft) - 68-10¾ 70-2½ 70-2½
CZ5 CZ8
Width (ft) 2-3½ 2-7½ 3-3½ 3-11¼ Width (ft) - 2-7½ 3-3½ 3-11¼
118 47.6 Flow (yd 3/h) 248.5 348 458 601.5 188 856.3 Flow (yd 3/h) - 348 458 601.5
Length (ft) 49-10¾ 49-10¾ 51-2½ 51-2½ Length (ft) - 78-4¾ 79-8½ 79-8½
Aggregates storage unit ORU LOGIK WB Aggregates storage unit ORU LOGIK WL
B C D B C DBATCHING
E PLANTS FOR PRECAST
STORAGE UNIT ORULOGIK L3/4/5

L3 L4 L5
13’-6”
B C D B C D E B C D E F
A
L L L 6’-4¼”
B C D E B C D E F
Storage (yd 3) Extension walls (ft) A (ft) L (ft) B (ft) C (ft) D (ft) E (ft) F (ft) WEIGHING BELT Straight Belt Beltup
L3 L3
85 0 14-3¼ 31-5¼ 9-3¾ 12-4¾ 9-3¾ Width (ft) 3-11¼ 3-11¼
137 3-3½ 17-6¾ 36-10¾ 10-7¾ 15-3 10-7½ Flow (yd 3/h) 601.5 601.5
196 6-6¾ 20-9¾ 35-10¾ 10-4¾ 14-7½ 10-4¾ Length (ft) 24-3¼ 29-10¼
L4 B C D E F L4
105 0 14-3¼ 38-7¾ 9-3¾ 9-8¾ 8-9¾ 9-3¾ Width (ft) 3-11¼ 3-11¼
170 3-3½ 17-6¾ 44-1½ 10-7¾ 10-7¾ 11-1½ 10-7¾ Flow (yd 3/h) 601.5 601.5
235 6-6¾ 20-9¾ 43-¼ 10-4¾ 10-9¾ 10-9¾ 10-4¾ Length (ft) 32-5¾ 37-¾
L5 L5
131 0 14-3¼ 14 9-3¾ 8-9¾ 8-9¾ 8-9¾ 9-3¾ Width (ft) 3-11¼ 3-11¼
196 3-3½ 17-6¾ 16-7¾ 10-7¾ 9-8¾ 9-8¾ 9-8¾ 10-7¾ Flow (yd 3/h) 601.5 601.5
275 6-6¾ 20-9¾ 15-4¼ 10-4¾ 9-6½ 9-6½ 9-6½ 10-4¾ Length (ft) 40-4¼ 4-3½
STORAGE UNIT ORULOGIK B4/5/6

B4 B5 B6
L L L 13’-3”
D C
B B B 6’-4¼”
Storage (yd 3) Extension walls (ft) A (ft) B (ft) C (ft) D (ft) L (ft)
B4
128 0 14-5¼ 0 0
160 0 14-5¼ 1-7¾ 2-3½ WEIGHING BELT Straight Belt Beltup
37-8¾ 49-7¼
233 3-3½ 17-8¾ 4-11¼ 5-5¾ B4
306 6-6¾ 21 8-2¼ 8-10¼ Width (ft) 3-11¼ 3-11¼
B5 Flow (yd 3/h) 601.5 601.5
Length (ft) 41-7¾ 46-10¾
162 0 14-5¼ 0 0
199 0 14-5¼ 1-7¾ 2-3½ B5
49-4¾ 58-2¾
290 3-3½ 17-8¾ 4-11¼ 5-5¾ Width (ft) 3-11¼ 3-11¼
385 6-6¾ 21 8-2¼ 8-10¼ Flow (yd 3/h) 601.5 601.5
B6 Length (ft) 52-6 58-4¾
196 0 14-5¼ 0 0 B6
241 0 14-5¼ 1-7¾ 2-3½ Width (ft) 3-11¼ 3-11¼
61 69-10½
350 3-3½ 17-8¾ 4-11¼ 5-5¾ Flow (yd 3/h) 601.5 601.5
460 6-6¾ 21 8-2¼ 8-10¼ Length (ft) 63-7¾ 69-10½
STORAGE
VERTICAL
BATCHING PLANT FOR PRECAST FACTORIES
In accordance with the general philosophy The vertical system requires the material to be
underlying ORU’s commercial policy, the vertical raised, but thereafter the whole process takes
batching plants for prefabrication operations place in a closed environment and by gravity, with
are designed to provide an answer to specific distinct advantages in terms of energy savings,
requirements. less wear, and reduced external noise levels.
The choice of a vertical batching plant presupposes The combination of the most modern technologies
a greater output compared to a horizontal plant with trained personnel makes it possible to obtain
and offers an excellent possibility of controlling a system capable of reconciling the productivity
noise and dust emissions. and quality of the product, and best for meeting
operating demands.
PRODUCT RANGE The ORU ZENITH vertical batching plants

are the ideal solution in the cases requiring:
ORUZENITH MID6
• High productivity
(with different aggregate types)
ORUZENITH MID8
• High storage capacity
and reduced spaces
ORUZENITH BIG10 • A variety of functions

(both for the pre-cast industry
and for ready-mix concrete)
• Functionality (thanks to the

philosophy of modular construction).
MODULAR CONSTRUCTION
AND HOT GALVANIZING
To simplify construction and handling, and cut

down delivery times, ORU has standardized some
elements that are common to all versions.
These elements include walls, extension walls

and partitions, aggregate hoppers, the weighing
conveyor belt frame, and the frame of the hopper
with two discharge gates. This type of surface treatment of the metal
ensures an excellent protection against corrosion
The support structure and the aggregate storage in any environmental condition, and therefore a
bins are hot galvanized. longer life and better inalterability of the product.
On request, the equipment can also be provided

with paint coating over the galvanized surfaces.
It consists of a cylindrical silo whose lower part has the shape of a truncated cone and which is characterized by:
• Rationality of aggregate flowing • Simple assembly: the silos • Easy maintenance: in the lower
are constructed by means of truncated-conical part where the
• Easy conveying into the weighing galvanized modular panels (both extraction mouths are positioned,
hopper even in the presence the cylindrical part and the a crawl space (one for each
of a great number of aggregates truncated cone) of suitable compartment) allows the internal
dimensions in order to facilitate maintenance
• Possibility of conveying the their transport and assembly;
water coming out of very moist each panel is 6 feet high in • Sturdiness of the pneumatically-
aggregates into collecting areas: order to allow a quick and safe operated extraction mouths (on
it is indispensable to collect assembly on the ground, thus request: wear-resistant plates)
the water both for carrying out avoiding the use of scaffolds
high-quality batches and for and cranes
the environmental respect and
cleaning • Elimination of all the aggregate
residues thanks to its shape
AGGREGATE STORAGE AND COVERS
The dimensions of the compartments are such as to allow a considerable filling capacity, and the modularity of the hoppers
simplifies their installation. The aggregate storage bin charging system is made to meet the specific requirements of each
building yard.
VIBRATING SYSTEM
To facilitate the discharge of particularly cohesive
materials, vibrators have been installed on
independent plates applied with a particular system
to avoid negative stresses on the plant structure.
PNEUMATIC DISCHARGE GATES

The aggregate is fed from the hoppers through
electro-pneumatic discharge gates, with double
speed in the closing phase. On request, the
discharge systems can be of different type
(by belt conveyor, by vibrating conveyors,
etc.) and tailored to the requirements of the
customer. When the aggregate is discharged
through electro-pneumatic gates, the use of an
adjustable mechanical limit switch controlling
the opening of the discharge gate guarantees
greater batching accuracy.
EXTRACTOR BELT
When high metering accuracy is necessary in
feeding materials such as sand or crushed stone,
the use of the extracting conveyor belt is a sure
solution to the problem. The machine is equipped
with a device signalling the presence of material,
a flow regulator, and a manual cut-off gate for
routine maintenance.
TOP PERFORMANCE
DOUBLE SECTION
The vertical plants ORU ZENITH can be equipped
in the dual mixer configurations with double
independent weighing systems to ensure maximum
hourly production.
STORAGE BINS
The aggregates storage consists of a cylindrical
silo whose lower part has a truncated-conical
shape and which is characterized by:
• Rationality of aggregate flowing
• Elimination of all the aggregate

residues thanks to its shape
• Easy conveying into the weighing hopper

even in the presence of a great number
of aggregates
WEIGHING SYSTEM
The aggregate and cement weighing system
uses load cells applied directly to the supports
of the respective hoppers, thus achieving an
accurate and reliable weight measurement.
The weighing system with load cells is type approved
according to CE standards.
ORUZENITH MID6 ORUZENITH MID8 ORUZENITH BIG10
TECHNICAL CHARACTERISTICS
ORU ZENITH MID6 ORU ZENITH MID8 ORU ZENITH BIG10
Aggregates storage bins n. 6 - 12 8 - 16 10 - 18
Aggregates storage capacity yd 3

209 - 510 353 - 1,020 628 - 1,897
Aggregates weighing hopper capacity tons 2.65 - 11
Cement weighing hopper capacity tons 0.66 - 2.65
Approved weighing system Loading cells
Water system By weight or by electromagnetic flow meter

Mixer Planetary (ORU MS) - Twin shaft (ORU MD)
DISTRIBUTION
OVERHEAD
CONCRETE
DISTRIBUTION
The ORU overhead concrete transportation reduction of the labor and costs involved in
system is the result of an engineering effort the transportation of the concrete.
aimed at achieving maximum functionality
and safety. The ORU transportation system makes it
possible to maintain the characteristics of
The choice of the ORU concrete distribution concrete intact up to the casting phase.
system enables prefabrication operators Each phase of operation takes place in
to draw the greatest advantage from the full compliance with applicable safety
production capacities of their plants and, standards.
at the same time, to achieve a significant
PRODUCT RANGE
ORUFLY EDR 1000/1500/2000
ORUFLY EDR-BV 1000/1500/2000
ORUFLY EDC 1000/1500/2000
ORUFLY EDC-BV 1000/1500/2000

MAXIMUM
COMPACTNESS
ORU FLY is available in various versions: The shape of the hopper makes it
for STRAIGHT RAILS (ORUFLY EDR) possible to carry all types of concrete
and for CURVED RAILS (ORUFLY EDC), without any wasted space. The compact
with a rotating discharge hopper (ideal length and height of the skip also favor
for fluid concrete) or through discharge the use of the overhead travelling skip
shutters (ORUFLY BV). in existing plants.
VARIABLE SPEED
ELECTRICAL TRANSLATION
The overhead skip is provided with a variable
electromechanical system. This system
makes it possible to vary the maximum
speeds, the speed on a curve or an incline,
the approach speed. The discharge system
operated by a hydraulic unit ensures the skip
discharges even in the absence of supply
voltage.
OVERHEAD SKIP
ORU FLY EDR-EDC
The discharge with rotating skip is particularly suitable
for fluid concrete, as this type of hopper guarantees
maximum tightness, and the discharge system is
particularly versatile. The skip can rotate to the right
or left and can be stopped at any angle. This type of
rotation allows a thorough washing of the hopper.
OVERHEAD SKIP
ORU FLY EDR-EDC BV
The discharge with a twin-valve hopper is
particularly suitable for semi-dry and, especially,
dry concrete. With this type of hopper it is possible
to feed paired hoppers.
CUSTOMIZED ORU FLY

We develop customized solutions to meet every need
of our customers:
- uphill runways’ solutions
- multi-hopper skip
- mobile concrete buckets
- customized hopper design
ORUFLY EDR
MODEL DIMENSIONS (IN)
A B C D E F G H
1000 67 69 34 46-½ 27-½ 55 100 69.5
1500 74 79 40 40 31-½ 63 108 75
2000 77 81 42-½ 53-½ 35-½ 64 116 84
Tank Speed Translation Hydraulic unit Bucket Bucket

Model Drive wheels motors power power weight weight
Capacity (yd 3) (ft/min) (n) (hp) (hp) (Empty - tons) (Loaded - tons)
66-197 2 4.0 4.0 2.0 4.5

1000 2/1.3 99-394 2 7.5 4.0 2.0 4.5
99-590 2 10.0 4.0 2.0 4.5
66-197 2 5.5 5.5 2.0 6.0

1500 3/2 99-394 2 10.0 5.5 2.0 6.0
99-590 2 10.5 5.5 2.0 6.0
66-197 2 10.0 5.5 2.5 8.0

2000 4/2.6 99-394 2 12.5 5.5 2.5 8.0
99-590 2 15.0 5.5 2.5 8.0
ORUFLY EDR-BV
A B C D E F G H
1000 76 64-½ 48 49 30 53 100 62
1500 79 79-½ 57-½ 39 57-½ 59 113 57
2000 92-½ 81 57 39 57 73 127 74-½

Drive wheels
Model motors power power weight weight
66-197 2 4.0 4.0 1.5 4.0

1000 2/1.3 99-394 2 7.0 4.0 1.5 4.0
98-492 2 10.0 4.0 1.5 4.0
66-197 2 5.0 4.0 2.0 6.0

1500 3/2 99-394 2 10.0 4.0 2.0 6.0
98-492 2 10.0 4.0 2.0 6.0
66-197 2 10.0 4.0 2.5 8.0

2000 4/2.6 99-394 2 12.0 4.0 2.5 8.0
98-492 2 15.0 4.0 2.5 8.0
ORUFLY EDC
A B C D E F G H
1000 31-½ 71 34 46-½ 27-½ 55 99 65
1500 31-½ 75 40 53 31-½ 63 111 71
2000 31-½ 79 42-½ 53-½ 35-½ 64 120 83

Model Drive wheels motors power power weight weight
98-197 2 2x2 4.0 1.6 4.41

98-394 2 4x2 4.0 1.7 4.46
1000 2/1.3
98-590 2 4x2 4.0 1.7 4.46
98-787 4 3x4 4.0 1.7 4.63
98-197 2 4x2 5.5 2.0 6.28

98-394 2 5x2 5.5 2.0 6.28
1500 3/2
98-590 2 5x2 5.5 2.0 6.28
98-787 4 4x4 5.5 2.0 6.34
98-197 2 4x2 5.5 2.5 7.83

98-394 2 7x2 5.5 2.5 7.88
2000 4/2.6
98-590 2 7x2 5.5 2.5 7.88
98-787 4 5x4 5.5 2.5 8.16
ORUFLY EDC-BV
A B C D E F G H
1000 31-½ 71 55-½ 44 38-½ 35 94-½ 66-½
1500 31-½ 75 59 47 38-½ 39 102-½ 74-½
2000 31-½ 79 63 50 38-½ 42-½ 108 84

Drive wheels
Model motors power power weight weight
98-197 2 2x2 4.0 1.65 4.41

98-394 2 4x2 4.0 1.70 4.46
1000 2/1.3
98-590 2 4x2 4.0 1.70 4.46
98-787 4 3x4 4.0 1.87 4.63
98-197 2 4x2 4.0 1.85 5.99

98-394 2 5x2 4.0 1.85 5.99
1500 3/2
98-590 2 5x2 4.0 1.85 5.99
98-787 4 4x4 4.0 2.0 6.15
98-197 2 4x2 4.0 2.16 7.67

98-394 2 7x2 4.0 2.23 7.74
2000 4/2.6
98-590 2 7x2 4.0 2.23 7.74
98-787 4 5x4 4.0 2.40 7.91
The ORU overhead transportation system is CONCRETE CASTING CRANE
generally provided with a casting crane that
can be of bridge type, or of semi-portal or portal
type, with or without operator on board and with
automation features depending on the specific
requirements of every customer. The bucket
moving in any direction makes it possible to
distribute the concrete in formworks of different
shapes and sizes without the need of additional
lifting or transportation means. On specific
request, the bucket discharge system can be of
different types: twin-valve, with rotating chutes,
with wider mouths for discharging on extruders,
with rotary hopper for discharging the concrete
in a longitudinal or transversal direction. ORU can
in any case supply special casting cranes to suit
the requirements of the customer.
CASTING CRANE WITH VIBRATING

EXTRACTOR SYSTEM
BRIDGE CASTING CRANE SEMI-PORTAL AND PORTAL CASTING CRANE

CASTING SYSTEMS
CASTING BUCKET CASTING CRANE FOR HOLLOW
COUPLED WITH CRANE CORE SLABS AND WALLS
PRODUCTION WITH EXTRUDER
& SLIPFORMER
TROLLEY-BUCKET ON THE GROUND
TRANSLATING BUCKET CASTING BUCKET

FOR DOUBLE SPAN WITH VERTICAL TRANSLATION
COLOR MIX DISTRIBUTION
CONCRETE DISTRIBUTION SYSTEM

In this sector and for this particular product, the IMER Group proposes dynamic solutions able to meet the ongoing
evolution of customer requirements. Our R&D and mechanical/electrical engineering departments are heavily
committed to assert the group’s leadership in the prefabrication sector.
MANAGEMENT SYSTEM VERSATILITY

The Color Mix is complete with automation that integrates easily with the management software of concrete mixing plants.
With the software installed it is possible to operate the equipment in a large variety of modes depending on the type
of finished product. It can be combined with any type of plant.
Then it’s possible to identify 3 main types of COLOR MIX, which can evolve and adapt to any situation at the job site:
HORIZONTAL COLOR MIX The system is basically composed of 3 or 4 mobile

hoppers (1), They are placed in line and translates under
the discharging gate of the mixer. Each hopper can
be loaded with a specific color and it is equipped with
a variable dosing belt (2) and a calling probe (4) that
ensures the constant filling. The translating extractor
belt (3) loads the block machinery. The management
of the speed and flow of variables extracting belts and
the sequences, allows you to obtain different color mix
under total control by the operator.
VERTICAL COLOR MIX

The system is composed of 3 fixed hoppers (1), each one positioned below the corresponding discharge gate of the mixer
(max. 3), each one is equipped with a variable flow metering dosing belts (2) and a colling probe (4). The sliding extractor
belt (3) ensures the supply of material to the block machinery according to the sequences of the color mix.
OVERHEAD COLOR MIX

The system is composed of an overhead trolley multi-compartment (1-4), for different colors. The overhead Color Mix runs
on rails, between the mixer and the block machinery, downloading each color in the required proportions. The discharge of
each color is allowed by a timed hydraulic gate or by a weight deduction system.
MIXING
IMER GROUP
MIXERS
RELIABILITY AND PERFECT MIXING
Mixing is the most important phase in the

concrete production process.
Indeed concrete quality and costs depend on

mixing quality.
IMER GROUP mixers are the result of the

meticulous and systematic analysis of problems
concerning mixing materials of different sizes,
shapes, consistency and specific weight.
Extremely sturdy, reliable and versatile,

mixers are built with wear-resistant materials
that allow maintenance reduction and can be
applied in multiple production fields.
PLANETARY MIXERS
ORUMS
ORU MS planetary vertical mixers with coaxial
motor can quickly mix any type of concrete
with excellent results: dry, semi-dry or plastic.
They are used in the ready-mix and precast

sectors and in the production of materials such
as glass, ceramics, refractory material, cold
asphalt, etc.
HORIZONTAL DUAL AXIS MIXERS
ORUMD
Thanks to our experience
in the pre-mixing sector and to
the introduction of technological
innovations, the horizontal dual axis
mixing line is able to pack any
type of concrete (civil and industrial
constructions, dams, lightweight
concrete with low specific weight
additives, mixes for foundations and
stabilizers).
The ORU MD mixer line is equipped with

two horizontal mixing axes rotating in
sync in opposite directions.
ORUMS
SCRAPER AND MIXER BLADES
The blade angles of incidence and The rounded arm shape contributes to
profiles were carefully designed to the lack of material accumulation during
best exploit the power available, the mixing and discharge phases. The
reducing mixing and discharge times arms are coated with wear-resistant
to a minimum. lining that guarantees “almost
eternal” durability. Thanks to the fall
The entire material mass is stop system, arm regulation is simple,
involved thanks to the ideal angle, fast, perfect and safe. The scraper
guaranteeing high mix homogeneity. blades actively contribute to mixing,
The blades are reversible to extend preventing material accumulation on
their working lives. Significant time the walls. Material movement in the tanks is
savings and less wear are due to such gentle, gradual and continuous.
an efficient mixing system. All blades can be made of cast iron or,
upon request, elastomer with surface The graphic representation
Each mixing star holds two or coating. Blade rotation and revolution of a computerized technical analysis
three special steel arms with high speeds were designed to provide high indicates how, after just one gear motor
elasticity, according to the model. productivity without creating material revolution, the blades fully cover
segregations with different specific the entire mixing tank surface
sizes and weights. in their movement.
ORU MS P
(ORU MS 500/330P AND 750/500P)
These two machine models are dimensionally and externally

the same as standard mixers of the same size, but have a different
internal layout.
The standard planetary mixer mainly mixes concrete with two

principles:
• Revolution from the outside in and vice versa;
• Overturning material from the bottom up.
In addition to these two principles, “P” version machines apply a

centrifugal action able to move material from the top down.
Thanks to a whisk, the “P” version is able to obtain a very

homogeneous mix with lightweight aggregates, especially suited
for bi-component objects and, specifically, finishing mixes for
prestigious or visible surfaces.
Installed power and mixing times do not vary from the standard range.
WATER EMISSION
The machine is set to be equipped Water is emitted by a series Recycled water is directly emitted by
with almost any automatic water of adjustable nozzles that distribute a blade sprayer using a timed dosing
dosing system (by weight or volume). water over the entire mix surface. system (upon request).
HYDRO-DYNAMIC JOINT
The oil bath planetary gear motor flapping by a special device,
with hydro-dynamic joint is the is forced upward within the
heart of the machine. Indeed, the gearcase, thus ensuring a constant
oil, subjected to a continuous lubrication of all moving devices.
WASHING SYSTEM
This equipment is available in a contamination of the batches.
manual and an automatic version. The frequent use (several times
The washing system, used during a day) makes the cleaning process
the cycle phases, allows the at the end of the working day easier
mixing of concretes with different and more efficient.
colors or mix designs avoiding the
DISCHARGE
The mixer discharges through a circular section door
driven by an oil hydraulic cylinder. The door seal is made
up of polyurethane gaskets. The door can be manually
opened by a hydraulic pump in the event of emergency.
CLEANING AND
MAINTENANCE EASE
The wide opening angle on the
covers permits easy access to
the mixer interior. The lack of
sharp corners and the rounded
shape of the arms permit easy
and fast cleaning.
MOISTURE MIX PROBE
For automatic water dosing control.
SAFETY SYSTEM
WITH KEY CODE
Safe access door opening device.
CONCRETE PICKING
DEVICE
For laboratory tests and special
products (optional).
ORUMD
MIXING
TANK
The mixing tank is expanded in relation to the
amounts to be mixed to quickly obtain a high
quality mix.
The mixing tank is made with larger press-bent

edges to simultaneously provide the structure with
sturdiness and elasticity.
The tank lining is made up of small bolted and

interchangeable elements, made of special
wear-resistant steel. Their rotation in the various
positions significantly lengthens working life.
SEALING
SYSTEMS
The sealing systems installed on our machines’ mixing

axes are fully reliable. The automatic and centralized
lubrication system, equipped with 4 independent pumps,
is highly efficient and its action, combined with our
sealing system, significantly reduces maintenance.
MIXING BLADES AND ARMS

The arms are protected by easy-to-replace The blade and arm tilt causes the mix to
wear-resistant plates that help to move according to two counter-rotating
improve mixing, thanks to the larger propellers, partially overlapping, to obtain
contact area, while they avoid arm wear completely forced mixing, both horizontally
during the pre-mixing process. and vertically.
The blades, installed on the arms, are made Any lightweight material centrifuge
of anti-wear high-resistant steel with a and floating separation phenomenon
profile designed to optimize performance is excluded.
and reduce mixing time.
DISCHARGE DOOR
The discharge door is equipped with
interchangeable lining, adjustable contrast
blades and a gasket system able to guarantee
an excellent sealing even with very fluid mixes.
The door extends over the entire length
of the mixing tank and permits full
and fast discharge. The door can be manually
opened by a hydraulic pump in the event of
emergency.
GEAR MOTORS
Gear motors are equipped with an infeed pinion
set with an expanded service factor to eliminate
any possible overheating even in heavy-duty
work conditions.
OPENINGS AND
INSPECTION DOORS
Inspections and maintenance are made easy by the
large openings and doors with protection grates. All
elements meet the most stringent international
safety regulations.
4-PUMP LUBRICATION SYSTEM
WATER SYSTEM
The system permits even water distribution
over the entire surface, guaranteeing fast
mix homogenization.
COMPLETE LIST OF ACCESSORIES FOR ORU MS MIXER
• AUTOMATIC HIGH PRESSURE MIXER CLEANING SYSTEMS • MIXING BLADES WITH ELASTOMER OR VIDIA METAL SURFACE COATINGS
• AUTOMATIC MICROWAVE MOISTURE DETECTION SYSTEMS • METALLIC FIBER DOSING SYSTEM
• HOT WATER OR STEAM HEATING SYSTEMS • PLASTIC FIBER DOSING SYSTEM
• COOLED WATER OR ICE COOLING SYSTEMS • TEMPERATURE PROBES
• AGGREGATE/SKIP/CONVEYOR BACKUP HOPPER • 1- OR 2-COMPARTMENT CEMENT SCALE
• CONCRETE BACKUP HOPPER
• ADDITIVE SYSTEM BY WEIGHT, VOLUME OR TIMED
• LIQUID OR POWDER COLOR DOSING SYSTEM
• DUST VACUUM AND RECOVERY SYSTEM
• UP TO TWO ADDITIONAL CIRCULAR SECTION DISCHARGE DOORS DRIVEN
BY OIL HYDRAULIC CYLINDER WITH PARTIAL OR FULL OPENING
• AIRBAG
• CONCRETE SAMPLING DEVICE
• HARD SINTERED METAL BASES AND CASE
Technical specifications
ORU MS RANGE ORUMS ORUMS ORUMS ORUMS ORUMS ORUMS ORUMS ORUMS ORUMS
500/330 500/330P 750/500 750/500P 1200/800 1500/1000 2250/1500 2250/1500S 3750/2500
Load capacity yd 3 .65 .65 1 1 1.5 2 3 3 5
Load capacity tons .9 .9 1.3 1.3 2.1 2.6 4 4 6.8
Soft yield yd 3 1 1 1 1 2 2 3 3 5
Vibrated yield tons/yd3 278 278 421 421 674 843 1,264 1,264 2,107
Mixing and discharge time sec. 45 45 45 45 46 45 60 45 60
Stars and blades n. 1x3 1x2 1x3 1x2 1x3 2x2 2x2 2x2 3x2
Scraper blades n. 1 1 1 1 1 1 1 1 1
Tangent blades n. - - - - - 1 1 1 2
Differential case r.p.m. 16 16 16 16 15 12 10 12 10
Star r.p.m. 46 46 46 46 44 42 35 42 35
Mixing power hp 20 20 25 25 40 60 74 100 177
Oil hydraulic unit power hp 3 3 3 3 4 4 4 4 4
Weight tons 2 2 2 2 4 5 6 6 10
Whisk (r.p.m.) r.p.m. - 150 - 150 - - - - -

COMPLETE LIST OF ACCESSORIES FOR ORU MD MIXER
• AUTOMATIC HIGH PRESSURE MIXER CLEANING SYSTEMS • AUTOMATIC AND CENTRALIZED LUBRICATION SYSTEM
• AUTOMATIC MICROWAVE MOISTURE DETECTION SYSTEMS • TEMPERED STEEL TANK LINING
• HOT WATER OR STEAM HEATING SYSTEMS • CLEANING RINGS
• COOLED WATER OR ICE COOLING SYSTEMS • SECOND DOOR INSTALLATION UPON REQUEST
• AGGREGATE/SKIP/CONVEYOR BACKUP HOPPER
• CONCRETE BACKUP HOPPER
• ADDITIVE SYSTEM BY WEIGHT, VOLUME OR TIMED
• LIQUID OR POWDER COLOR DOSING SYSTEM
• DUST VACUUM AND RECOVERY SYSTEM
• BLADES THICKENED WITH 500 HB OR HIGH-RESISTANT CHROME CAST IRON
• AIRBAG
Technical specifications
ORU MD RANGE ORUMD ORUMD ORUMD ORUMD
3000/2000 3750/2500 4500/3000 5000/3350
Load capacity yd 3 4 5 6 6.5
Load capacity lbs 5 6.5 8 9
Vibrated yield yd 3 3 3 4 4
Cycle time sec. 55 60 65 70
Max aggregate size in 0-6 0-6 0-6 0-6
Mixing power hp 2x50 2x60 2x73 2x87
Mixing blades n. 12 16 20 20
Oil hydraulic unit hp 2 2 2 2
Skip load capacity yd 3 4 5 6 6.5
Standard skip speed yd/min 38 38 40 40
Skip power hp 40 49 60 74
Weight (without Skip) tons 8 9 10 10.5

MANAGEMENT
SYSTEMS
The IMER Group management units for the
concrete batching plants are “user friendly”
systems able to plan, control, automatically
coordinate all the plant operations and to
constantly check the production process.
Our management systems are also available
in a touch screen version.
MOISTURE MIX PROBE

The moisture mix probe installed on the
bottom of the mixer measures and displays
the percentage of moisture contained in the
mix. A correct positioning contributes towards
a correct measurement of moisture. To ensure
a precise w/c ratio it is very important to
interface the probes with an automation
system able to accurately process the data.
Thanks to the specific software for the
microwave reading of the moisture probe, it
is possible to achieve a high level of water
metering accuracy.
HPS 2100-P / 3100-P
Customized software solution for the automation of the most advanced

concrete production for the precast industry.
The HPS Database application (Data management) provides

the following functions: Management of the plant configuration
(operating parameters, meters, components, mix recipes, etc.);
Processing of the data stored during the batches (consumptions,
storage, production totals, etc.); Historical data display (alarms,
batches, etc.); Printouts (configuration, consumptions,
alarm reports, batches, totals, etc.); Data backup and restore
procedures called HPS Backup Files and HPS Restore Files are
present, which allow the operator to save the configuration data
User-friendly interface. Extremely intuitive and simple to use. as well as the historical data. Whenever necessary it is possible
to restore the previously saved files.
DA-MULTI is an automatic/manual management system of

overhead trolley for stationary or mobile discharging stations,
equipped of collision avoidance systems. The skip is equipped
with plc on board and radio connection, receives calls from
the HPS control system and manages the required operations
independently. The system is fitted with a central control panel
equipped with touch-screen terminal where all the functions are
displayed:
· running operations
· real time diagnosis
· reporting of any possible anomalies during the
working operations
· it is possible to modify all the operating parameters
of the skip from the touch-screen terminal.
DA-MULTI Management Unit for one or more overhead skips.
DA-MULTI Management Unit is completely
customizable according to the production needs.
IMER-CONCRETE-PRECAST-20190601-USA
TOLL FREE: 800.275.5463
WWW.IMERUSA.COM
IMER USA, Inc.

221 West Hampton Place
Capitol Heights, MD 20743 Le Officine Riunite - Udine S.p.A. reserve the right to change the information
contained herein without prior notice when they consider it justified. The data
Tel. (800) 275-5463 - Fax (301) 336-6687 and dimensions are therefore not to be considered as binding. The illustrations may
include accessories and therefore they could be slightly different from the standard
www.imerusa.com versions of the equipment.
© Copyright by Le Officine Riunite - Udine S.p.A. 2017

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BATCHING

BATCHING PLANTS FOR PRECAST

MORE THAN 50 YEARS

More than 50 years in business have taught us that only

The high level of know-how of our workforce ensures

That is why we are a reliable partner in the development

The design of the batching plants and

The rigidly selected staff, its constant

CONSTANT RESEARCH AND INNOVATION

OVER 22,000 CUSTOMERS WORLDWIDE

• Easy and fast mounting ORUROME CZ

• Low environmental impact

The main structures are hot galvanized and this

On request, the equipment can also be provided

The dimensions of the compartments are

Aggregates storage unit ORU ROME CZ

STORAGE UNIT ORU ROME CZ

CZ6 CZ7 CZ8

STORAGE UNIT ORULOGIK L3/4/5

STORAGE UNIT ORULOGIK B4/5/6

B6 Length (ft) 52-6 58-4¾

PRODUCT RANGE The ORU ZENITH vertical batching plants

ORUZENITH BIG10 • A variety of functions

• Functionality (thanks to the

To simplify construction and handling, and cut

These elements include walls, extension walls

On request, the equipment can also be provided

AGGREGATE STORAGE AND COVERS

PNEUMATIC DISCHARGE GATES

• Rationality of aggregate flowing

• Elimination of all the aggregate

• Easy conveying into the weighing hopper

ORU ZENITH MID6 ORU ZENITH MID8 ORU ZENITH BIG10

Aggregates storage bins n. 6 - 12 8 - 16 10 - 18

Aggregates storage capacity yd 3

Aggregates weighing hopper capacity tons 2.65 - 11

Cement weighing hopper capacity tons 0.66 - 2.65

Approved weighing system Loading cells

Water system By weight or by electromagnetic flow meter

ORUFLY EDR-BV 1000/1500/2000

ORUFLY EDC 1000/1500/2000

ORUFLY EDC-BV 1000/1500/2000

CUSTOMIZED ORU FLY

Tank Speed Translation Hydraulic unit Bucket Bucket

66-197 2 4.0 4.0 2.0 4.5

66-197 2 5.5 5.5 2.0 6.0

66-197 2 10.0 5.5 2.5 8.0

Tank Speed Translation Hydraulic unit Bucket Bucket

66-197 2 4.0 4.0 1.5 4.0

66-197 2 5.0 4.0 2.0 6.0

66-197 2 10.0 4.0 2.5 8.0

Tank Speed Translation Hydraulic unit Bucket Bucket

98-197 2 2x2 4.0 1.6 4.41

98-197 2 4x2 5.5 2.0 6.28

98-197 2 4x2 5.5 2.5 7.83

Tank Speed Translation Hydraulic unit Bucket Bucket

98-197 2 2x2 4.0 1.65 4.41

98-197 2 4x2 4.0 1.85 5.99

98-197 2 4x2 4.0 2.16 7.67

CASTING CRANE WITH VIBRATING