Unit 2 Part A 1. Write Short Notes On A) Deliver Ratio B) Trapping Efficiency C) Charging Efficiency
Unit 2 Part A 1. Write Short Notes On A) Deliver Ratio B) Trapping Efficiency C) Charging Efficiency
Unit 2 Part A 1. Write Short Notes On A) Deliver Ratio B) Trapping Efficiency C) Charging Efficiency
PART A
1. Write short notes on a) Deliver ratio b) trapping efficiency c) Charging
efficiency.
DELIVERY RATIO
The ratio of mass delivered air per cycle to the reference mass.
TRAPPING RATIO
The ratio of mass of delivered air retained to the mass of delivered air.
CHARGING EFFICIENCY
The ratio of mass of delivered air retained to the product of displaced
volume and ambient density.
The mass flow rate at constant speed depends on the pressure ratio only
through its (weak) effect on volumetric efficiency. The isentropic efficiency is
relatively low. A centrifugal compressor is primarily used to boost inlet air or
mistune density coupled with an exhaust-driven turbine in a turbocharger. It is a
single stage radial flow device, well suited to the high mass flow rates at the
relatively low pressure ratios (up to about 3.5) required by the engine.
5. Clearly explain the role of Turbines and their types in Gas exchange
process.
Turbines: The turbocharger turbine is driven by the energy available in
the engine exhaust. The ideal energy available is shown in Fig. 6-48. It consists
of the blowdown work transfer produced by expanding the gas in the cylinder at
exhaust valve opening to atmospheric pressure (area abc) and (for the four-
stroke cycle engine) the work done by the piston displacing the gases remaining
in the cylinder after blowdown (area cdej). The reciprocating internal
combustion engine is inherently an unsteady pulsating flow device. Turbines
can be designed to accept such an unsteady flow, but they operate more
efficiently under steady flow conditions. In practice, two approach for
recovering a fraction of the available exhaust energy are commonly used;
constant-pressure turbocharging and pulse turbocharging.
The disadvantage of this approach is that it does not make full use of the
high kinetic energy of the gases leaving the exhaust port; the losses inherent in
the mixing of this high-velocity gas with a large volume of low-velocity gas
cannot be recovered. Two types of turbines are used in turbochargers: radial and
axial flow turbines. The radial flow turbine is similar in appearance to the
centrifugal compressor; however, the flow is radially inward not outward.
Radial flow turbines are normally used in automotive or truck applications.
Larger engines-locomotive stationary, or marine-use axial flow turbines.
Many different types of plots have been used to define radial flow turbine
characteristics constant corrected speed and efficiency on a plot of pressure
ratio versus corrected mass flow rate. As flow rate increases at a given speed, it
asymptotically approaches a limit corresponding to the flow becoming choked
in the stator nozzle blades or the rotor. This turbine consists of an annular flow
passage, a single row of nozzles or stator blades, and a rotations blade ring.
6. Shortly explain Turbo chargers and super chargers.
The maximum power a given engine can deliver is limited by the amount
of fuel that can be burned efficiency inside the engine cylinder. This is limited
by the amount of air that is introduced into each cylinder each cycle. If the
inducted air is compressed to a higher density than ambient, prior to entry into
the cylinder, the maximum power an engine of fixed dimensions can deliver
will be increased. This is the primary purpose of surcharging;
The term supercharging refers to increasing the air (or mixture) density
by increasing its pressure prior to entering the engine cylinder. Three basic
methods are used to accomplish this. The first is mechanical supercharging
separate pump or blower or compressor, usually driven by power taken from the
engine, provides the compressed air.
The second method is turbocharging, where turbocharger-a compressor
and turbine on a single shaft-is used to boost the inlet air (or mixture) density.
Energy available in the engine's exhaust stream is used to drive the turbocharger
turbine which drives the turbocharger compressor which raises the inlet fluid
density prior to entry to each engine cylinder. Third method-pressure wave
supercharging-uses wave action in the intake and exhaust systems to compress
the intake mixture. Turbo compounding, i.e., use of a second turbine in the
exhaust directly geared to the engine driveshaft (Fig. 6-37e), is an alternative
method of increasing engine power (and efficiency). Charge cooling with a heat
exchanger (often called an after cooler or intercooler) after compression, prior
to entry to the cylinder, can be used to increase further the air or mixture
density.
The compressed air behind the wave occupies less space so the high
pressure exhaust gas moves into the channel as indicated by the dotted line. This
line is the boundary between the two fluids. As this wave (1) reaches the left
end, the channel is opened and compressed air flows into the engine inlet duct
(A-HP).As a result, the compressed air leaving the cell on the left has a higher
pressure than the driving gas on the right. As this wave (2) arrives at the right-
hand side, the high-pressure gas (G-HP) channel closes. The cell's contents are
still at a higher pressure than the low pressure in the exhaust gas duct. When the
right-hand end of the cell reaches this duct, the cell's contents expand into the
exhaust. The speed of these pressure waves is the local sound speed and is a
function of local gas temperature only. Thus, the above process will only work
properly for a given exhaust gas temperature at a particular cell speed.
The apparent compressor performance map of a Comprex when
connected to a small three-cylinder diesel engine. Note that the map depends on
the engine to which the device is coupled because the exhaust gas expansion
process and fresh air compression process occur within the same rotor. The
volume flaw rate is the net air: it is the total air flow into the device less the
scavenging air flow. The values of isentropic efficiency are comparable to those
of mechanical and aerodynamic compressors.
8. Briefly explain about flow through ports.
The importance of the intake and exhaust ports to the proper functioning
of the two-stroke cycle scavenging process is clear from the discussion in Sec.
6.6. The crank angle at which the ports open, the size, number, geometry, and
location of the ports around the cylinder circumference, and the direction
and velocity of the jets issuing from the ports into the cylinder all affect
the scavenging flow.
Illustrates the flow patterns expected downstream of piston- controlled
inlet ports. For small openings, the flow remains attached to the port Walls.
For fully open ports with sharp corners the flow detaches at the upstream corner
The discharge coefficient decreases as the jet tangential inclination increases.
The jet angle and the port angle can deviate significantly from each other
depending on the details of the port design and the open fraction.
PART B
1. With sketches explain the Gas exchange in inlet and exhaust processes of a
four stroke cycle.
In a spark-ignition engine, the intake system typically consists of an air
filter, a carburettor and throttle or fuel injector and throttle or throttle with
individual fuel injectors in each intake port, and intake manifold. During the
induction process, pressure losses occur as the mixture passes through or by
each of these components. There is an additional pressure drop across the
intake port and valve. The exhaust system typically consists of an exhaust
manifold, exhaust pipe, often a catalytic converter for emission control, and a-
muffler or silencer. Figure 6-1 illustrates the intake and exhaust gas flow
processes in a conventional spark ignition engine. The drop in pressure along
the intake system depends on engine speed, the flow resistance of the
elements in the system, the cross-sectional area through which the fresh
charge moves, and the charge density. The terms blow down and
displacement are used to denote these two phases of the exhaust process
Typically, the exhaust valve closes 15 to 30" after TC and the inlet valve
opens 10 to 20" before TC.
The advantage of valve overlap occurs at high engine speeds when the
longer valve-open periods improve volumetric efficiency. As the piston
moves past TC and the cylinder pressure falls below the intake pressure,
gas flows from the intake into the cylinder. The intake valve remain open
until 50 to 70" after BC so that fresh charge may continue to flow into the
cylinder after BC.
2. With the aid of two stroke engine configurations explain about
scavenging process
In two-stroke cycle engines, each outward stroke of the piston is a power
stroke. To achieve this operating cycle, the fresh charge must be supplied to
the engine cylinder at a high-enough pressure to displace the burned gases
from the previous cycle. Raising the pressure of the intake mixture is done in a
separate pump or blower or compressor. The operation of clearing the cylinder
of burned gases and filling it with fresh mixture (or air) the combined intake
and exhaust process-is called scavenging process. The different categories of
two-stroke cycle scavenging flows and the (port and valve) arrangements that
produce them are illustrated. Scavenging arrangements are classified into: (a)
cross-scavenged, (b) loop-scavenged, and (c) uniflow-scavenged configuration.
Despite the different flow patterns obtained with each cylinder geometry,
the general operating principles are similar. Air in a diesel, or fuel-air mixture
in a spark-ignition engine, must be supplied to the inlet ports at a pressure
higher than the exhaust system pressure.
Initially, the pressure ratio across the exhaust valve exceeds the critical
value and the flow at the valve will be sonic. The discharge period up to the
time of the scavenging port opening is called the blowdown (or free exhaust)
period. The scavenging ports open between 60 and 40" before BC when the
cylinder pressure slightly exceeds the scavenging pump pressure.
3. With neat sketches describe the various supercharging and
turbocharging configurations
The maximum power a given engine can deliver is limited by the
amount of fuel that can be burned efficiently inside the engine cylinder. This is
limited by the amount of air that is introduced into each cylinder each cycle. If
the inducted air is compressed to a higher density than ambient, prior to entry
into the cylinder, the maximum power an engine of fixed dimensions can
deliver will be increased. The term supercharging refers to increasing the air (or
mixture) density by increasing its pressure prior to entering the engine cylinder.
Three basic methods are used to accomplish this. The first is mechanical
supercharging separate pump or blower or compressor, usually driven by power
taken from the engine, provides the compressed air.
The second method is turbocharging, where turbocharger-a compressor and
turbine on a single shaft-is used to boost the inlet air (or mixture) density.
Energy available in the engine's exhaust stream is used to drive the turbocharger
turbine which drives the turbocharger compressor which raises the inlet fluid
density prior to entry to each engine cylinder.
Basic Relationships;
Expressions for the work required to drive a blower or compressor and
the work Produced by a turbine are obtained from the first and second laws of
thermodynamics. The first law, in the form of the steady flow energy equation,
applied to a Control volume around the turbomachinery component is
Q is the heat-transfer rate into the control volume, w is the shaft work
transfer rate out of the control volume, m is the mass flow, h is the specific
enthalpy is the specific kinetic energy, and gz is the specific potential
energy (which is not important and can be omitted).
A stagnation or total enthalpy, ho can be defined as
Simple quasi-steady models of these phases give good agreement with the
data at lower engine speeds. The blowdown model shown applies orifice flow
equations to the flow across the exhaust valve using the measured cylinder
pressure and estimated gas temperature for upstream stagnation condition.
The displacement model assumes the gas in the cylinder is
incompressible as the piston moves through the exhaust stroke. As engine speed
increases, the crank angle duration of the blowdown phase increases. There is
evidence of dynamic effects occurring at the transition between the two phases.
The mass flow rate at the time of maximum piston speed during
displacement scales approximately with piston speed. As the inlet manifold
pressure is reduced below the wide-open throttle value, the proportion of the
charge which exits the cylinder during the blowdown phase decreases but the
mass flow rate during displacement remains essentially constant.
The exhaust gas temperature varies substantially through the exhaust
process, and decreases due to heat loss as the gas flows past the exhaust valve
and through the exhaust system. The measured cylinder pressure, calculated
cylinder gas temperature and exhaust mass flow rate, and measured gas
temperature at the exhaust port exit for a single-cylinder spark-ignition engine
at mid-load and low speed.
The gas temperature at the port exit at the start of the exhaust flow pulse
is a mixture of hotter gas which has just left the cylinder and cooler gas which
left the cylinder at the end of the previous exhaust process and has been
stationary in the exhaust port while the valve has been closed.
The effect of varying load and speed on exhaust port exit temperatures.
Increasing load (A + B -, C) increases the mass and temperature in the
blowdown pulse. Increasing speed (B-D) raises the gas temperature throughout
the exhaust process. The time available for heat transfer, which depends on
engine speed and exhaust gas flow rate, is the most critical factor.
The average exhaust gas temperature is an important quantity for
determining the performance of turbochargers, catalytic converters, and
particulate traps. The time-averaged exhaust temperature does not correspond to
the average energy of the exhaust gas because the flow rate varies substantially.
An enthalpy-averaged temperature
6. Elucidate the poppet valve geometry and timing.
FLOW THROUGH VALVES
The valve, or valve and port together, is usually the most important flow
restriction in the intake and the exhaust system of four-stroke cycle engines.
The characteristics of flows through poppet valves will now be reviewed.
POPPET VALVE GEOMETRY AND TIMING:
The main geometric parameters of a poppet valve head and seat. The
proportions of typical inlet and exhaust valves and ports, relative to the valve
inner seat diameter D. The inlet port is generally circular, or nearly so, and the
cross-sectional area is no larger than is required to achieve the desired power
output. For the exhaust port, the importance of good valve seat and guide
cooling, with the shortest length of exposed valve stem, leads to a different
design. Typical valve head sizes for different shaped combustion chambers in
terms of cylinder bore B.
Typical valve timing, valve-lift profiles, and valve open areas for a four
stroke cycle spark-ignition engine. There is no universally accepted criterion for
defining valve timing points. Some are based upon a specific lift criterion. For
example, SAE defines valve timing events based on reference valve-lift points:
1. Hydraulic lifters. Opening and closing positions are the 0.15-
mm (0.006-in) valve-lift points.
2. Mechanical lifters. Valve opening and closing positions are the
points of 0.1 5-mm (0.006-in) lift plus the specified lash.
The instantaneous valve flow area depends on valve lift and the
geometric details of the valve head, seat, and stem. There are three separate
stages to the flow area development as valve lift increases, 14. For low valve
lifts, the minimum flow area corresponds to a frustum of a right circular cone
where the conical face between the valve and the seat, which is perpendicular to
the seat, defines the flow area. For this stage;
For the second stage, the minimum area is still the slant surface of a
frustum of a right circular cone, but this surface is no longer perpendicular to
the valve seat. The base angle of the cone increases from (90 - 8)" toward that
of a cylinder, 90". For this stage. Intake and exhaust valve open areas
corresponding to a typical valve-lift profile are plotted versus camshaft angle.
These three different flow regimes are indicated. The maximum valve lift is
normally about 12 percent of the cylinder bore.
Inlet valve opening (IVO) typically occurs 10 to 25" BTC. Engine
performance is relatively insensitive to this timing point. It should occur
sufficiently before TC so that cylinder pressure does not dip early in the intake
stroke. Inlet valve closing (IVC) usually falls in the range 40 to 60" after BC, to
provide more time for cylinder filling under conditions where cylinder pressure
is below the intake manifold pressure at BC. IVC is one of the principal factors
that determines high-speed volumetric efficiency.
The effect of valve geometry and timing on air flow can be illustrated
conceptually by dividing the rate of change of cylinder volume by the
instantaneous minimum valve flow area to obtain a pseudo flow velocity for
each valve.
1.