Fiber Optic Radiation Thermometer: Ir-Fa Series

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IR-FA SERIES

FIBER OPTIC RADIATION THERMOMETER

The IR-FA series is a fiber optic radiation


thermometer featuring multi-function and high-
speed response.
Three types, single-color type for low temperature,
single-color type for medium/high temperature and
two-color type, are available.
IR-FA series realized usability and stable IR-FAS,-FAQH
temperature measuring as digital temperature
display and parameter setting functions, signal
modulation and optional analog output are built in.
Various options including lens assembly with
finder, laser-spotting function, communications
interface and analog input which enables
emissivity external settings or automatic
emissivity computation are available.

■ FEATURES
● Low temperature type with high-speed response
(20ms) and short wavelength enables to measure
objects with low emissivity like as metals.
● Medium/high temperature type with high accuracy
( ± 0.5 to 1% for 1000 to 2000℃) and high-speed
response (10ms) is for various temperature
measurement fields.
● Two-color type is stable with less effectiveness of
smoke, vapor, dust and lack-of-view.
● Temperature measuring of high speed movement IR-FACR
material, inductive heating object, explosion-proof
environment and vacuum equipment are applicable.

■ STRUCTURE
● Digital temperature display and parameter setting with
key operation. LCD display
● Compact, light weight and DIN rail mounting. Main unit
Temperature output
● By using heat-resistive fiber optic, measuring in the 4 to 20mA DC
environment at 150℃ is possible without any water- 1200 Contact output
cooling. Contact input
Keys Power 24V DC
● Stable temperature measuring is possible by signal
RS485 (option)
modulation function. Analog input
Fiber optic
● Laser function for easy spotting of measuring point 4 to 20mA DC(option)
(option). Lens assembly
Terminal
● A lens assembly with finder for spotting of measuring
point with eyes is available from accessories.
Laser (option)
● Communications interface (RS485) enables data log-
ging and parameter setting on a computer.
● Emissivity setting (emissivity ratio for two-color type)
by analog input or automatic emissivity computation
function is selectable. (option)
● CE conformed.

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PSE-378F
■ MODELS
Low temperature (single-color type) Medium/high temperature (single-color type) Two-color type

IR-FACR □ □ IR-FA □ □ □ □ IR-FA Q□□□

Element Element Element


R : PbS (Cooling type) I : InGaAs I : InGaAs
External input/output S : Si S : Si
(option) External input/output (option) H : Hybrid element
Main unit models

N : None N : None External input/output (option)


S : Communications S : Communications N : None
interface RS485 interface RS485 S : Communications
5 : Analog input, 5 : Analog input interface RS485
4 to 20mA DC 4 to 20 mA DC 5 : Analog input
Laser function (option) Laser function (option) 4 to 20 mA DC
N : None N : None Laser function (option)
L : Provided L : Provided N : None
High sensitivity type L : Provided
N : None
U : High sensitivity type
(without laser)

IR-FL□ □ □ □ □ IR-FL□□□□□

Distance and diameter Distance and diameter (refer to "Distance/diameter")


Refer to 0 :φ1mm for 100mm
"Distance/diameter" 1 :φ12mm for 1000mm
Air purge case 2 :φ5mm for 500mm
Lens assembly models

N : None 3 :φ2mm for 200mm


A : Provided 4 :φ4mm for 200mm
Fiber sheath 5 :φ5mm for 150mm
J : Without metallic
6 :φ20mm for 600mm
protective tube
(for core 800μm) 8 :φ8mm for 1000mm
H : Without metallic Air purge case
protective tube N: None
(for core 400μm) A : Provided
K : With metallic Fiber sheath
protective tube H: Without metallic protective tube (for core 400μm)
(for core 800μm) N: With metallic protective tube (for core 400μm)
N : With metallic Fiber length
protective tube Refer to page 5, specify in meters
(for core 400μm)
Fiber length
Refer to page 5, specify
in meters
● 2m only for core 800μm

● Standard 4m (Max 5m)

for core 400μm

Measuring range Lens assembly Fiber sheath InGaAs element Si element Measuring range Lens assembly
models
Standard scale and objective lens assembly

Measuring Lens Measuring Lens InGaAs element


70 to 250℃ IR-FL5□J,K J,K range assembly range assembly
1 300 to 1200℃ IR-FL5, IR-FL6
100 to 300℃ IR-FL6□J,K (Core 800μm) 150 to 450℃**2 IR-FL5 400 to 900℃*1 IR-FL5
400 to 1500℃
IR-FL7□J,K 200 to 700℃*2 IR-FL6 500 to 1200℃ IR-FL6 400 to 1500℃ IR-FL0, IR-FL1, IR-FL2,
2
250 to 800℃ IR-FL0□H,N 250 to 1000℃* 600 to 1800℃ IR-FL3, IR-FL4
IR-FL1□H,N 300 to 1300℃ 700 to 2400℃ 450 to 1500℃ IR-FL8
IR-FL2□H,N 250 to 1000℃*2 IR-FL0 600 to 1800℃ IR-FL0 Si element
H,N 800 to 1600℃ IR-FL0, IR-FL1, IR-FL2,
IR-FL3□H,N 300 to 1300℃ IR-FL1 700 to 2400℃ IR-FL1
(Core 400μm) 1000 to 2000℃ IR-FL3, IR-FL4, IR-FL5,
IR-FL4□H,N 350 to 1600℃ IR-FL2 800 to 3000℃ IR-FL2 IR-FL6
150 to 500℃ IR-FL5□H,N IR-FL3 IR-FL3 850 to 1600℃ IR-FL8
250 to 800℃ IR-FL6□H,N IR-FL4 IR-FL4 1000 to 2000℃
300 to 800℃ IR-FL8□H,N IR-FL8 IR-FL8 Hybrid element
*1 High sensitivity type only (Laser-spotting function can not 600 to 1500℃ IR-FL0, IR-FL1, IR-FL2,
be added) 700 to 2000℃ IR-FL3, IR-FL4, IR-FL5,
*2 Temperature may be indicated in error by reflecting of
lighting (fluorescent or mercury lamp). 800 to 2400℃ IR-FL6, IR-FL8
Please ask for the details. 1000 to 3000℃

●Low temperature only (core 800μm) ●Low temp., medium/high temp. and 2 color types common (core 400μm) 1/2 of diameter is possible by combining with core 200μm fiber.
Please ask for the details.
Models Distance and diameter (mm) Models Distance and diameter (mm) Models Distance and diameter (mm) Models Distance and diameter (mm)
Distance and diameter

φ45 φ7 φ14 φ37


φ5 φ20
IR-FL5□J φ10 φ5 IR-FL0□H φ1 IR-FL3□H φ2 φ5 IR-FL6□H φ5
IR-FL5□K 150 0 IR-FL0□N 100 IR-FL3□N 200 0 IR-FL6□N 0
0 600
500 200 500 1000
φ70 φ21 φ18 φ15
φ40 φ12 φ4 φ5 IR-FL8□H φ8 φ5
IR-FL6□J φ5 IR-FL1□H φ5 IR-FL4□H
IR-FL6□K 0 IR-FL1□N 0 IR-FL4□N 200 0 IR-FL8□N 0
600 1000 1500 1000
1000 1500 500
φ43 φ11 φ29
φ13 φ6 φ5 φ5 φ5 φ5
IR-FL7□J IR-FL2□H IR-FL5□H
IR-FL7□K 0 IR-FL2□N 500 0 IR-FL5□N 150 0
200 800
500 500

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■ SPECIFICATIONS
Low temperature Medium/high temperature Two color type
Models
IR-FACR IR-FAI IR-FAS IR-FAQI IR-FAQS IR-FAQH
Measuring system Single color type Single color type Two color type
Element PbS (cooling type) InGaAs Si InGaAs/InGaAs Si/Si Si/InGaAs
Wavelength 2.0μm 1.55μm 0.9μm 1.35/1.55μm 0.85/1.00μm 0.9/1.55μm
Accuracy ratings 70℃ to 300℃ : ±4℃ Lower than 1000℃:±5℃
(ε= 1.0) 300℃ to 500℃: ±5℃ 1000℃ to 1500℃:±0.5% of measured value
Higher than 500℃: ±1.0% 1500℃ to 2000℃: ±1.0% of measured value
of measured value Higher than 2000℃: ±2% of measured value
Repeatability 2℃ or less 0.2℃
Temperature drift 0.2℃/ ℃ 0.1℃/ ℃ or 0.015% of measured value, 0.2℃/ ℃ or 0.02%/ ℃ of measured value,
whichever is larger whichever is larger
Under test environment required by IMC directive
Under test environment required by EMS IR-FAQI, IR-FAQS --- ±30℃ or
directive, ±10℃ or ±1% of measured ±5% of measured value, whichever is larger
IR-FAQH --- ±10℃ or ±1% of measured
value, whichever is larger value, whichever is larger
Resolution 70℃ to 100℃: Approx 3℃ 0.5℃ 1.0℃
100℃ to 200℃: Approx 2℃,
Higher than 200℃: Approx 0.5℃
Response time 20ms 10ms 40ms
Emissivity (ratio) compensation Set value: 1.999 to 0.050*1 Set value: 1.999 to 0.050 Ratio set value: 1.999 to 0.050
Signal modulation DELAY: Tracing of average value (smoothing) (modulation ratio: 0.0 to 99.9s, 0.1s step optional), modulation ratio 0= REAL
PEAK: Tracing of maximum value (modulation: 0, 2, 5, 10 ℃/s selectable), modulation ratio 0= peak hold
Display LCD 4 digit (Temperature display, parameter display).
Analog output 4 to 20 mA DC isolated output (load resistance: 500Ω or lower)
Accuracy rating: ±0.2% of output range
Output resolution: 0.04% of output range (IR-FAC), 0.01% of output range (except IR-FAC)
Output scaling: Setting within measuring temperature range
Dummy output: Setting within 0 to 100% of analog output
Contact output 2 point selectable from high/low, 1 point, high (low) alarm or error signal,
high/high, low/low alarm or error signal photo-coupler 30V DC, Maximum 50mA
Photo-coupler 30V DC, max.50mA
Contact input 1 point, peak hold reset or sample hold, dry contact or open collector
Parameter setting Operator mode: Settings of emissivity, signal modulation, alarms, Operator mode: Setting of emissivity ratio,
by keys reference temperature input for automatic emissivity signal modulation, alarm, reference
temperature input of automatic emissivity
calculation, etc. ratio calculation
Engineering mode: Settings of output scaling, zero-span, automatic Engineering mode: Setting of output scaling,
zero-span, automatic emissivity ratio
emissivity calculation, output correction, calculation, output correction, optional
optional function, etc. functions
Computing function Zero-span adjustment, automatic emissivity computation*2, output correction Zero-span adjustment, automatic emissivity
ratio calculation*2, output correction
Self-diagnosis Thermometer temperature abnormal, parameter error
Laser function*3 Semi-conductor laser unit built-in. 1mW (645nm) or less, Class 2 (not available in high sensitivity type)
Analog input Input signal: 4 to 20 mA DC Input signal: 4 to 20 mA DC
Option

Remote setting of emissivity or reference temperature input Remote setting of emissivity ratio or
setting for automatic emissivity computation. reference temperature input setting of
automatic emissivity ratio calculation
Communications IF RS485, transmitting of measured data (down to 1 decimal point), transmitting/receiving of parameters
Working temperature 5 to 40 ℃ 0 to 50 ℃
Rated power supply 24V DC (allowable voltage fluctuation range: 22 to 28VDC)
Power consumption Maximum 15VA Maximum 3VA
Connection Cramp type no screw terminals
Mounting DIN rail mounting or wall mounting
Case material Steel Plastic
Dimensions, weight W140 x H110 x D65mm, about 1.0kg W90 x H90 x D60mm About 250g
CE EMC directive: EN55011 Group 1 Class A, EN50082-2 (*except high sensitivity type)
Standard accessories Slotted screwdriver, instruction manual
*1) The compensation range isε≒1.0 to 0.8 for the measured temperature of 70 to 80℃ andε≒1.0 to 0.6 for 80 to 90 ℃
*2) The emissivity (ratio) is automatically computed by inputting the reference input temperature with key setting or analog input (option).
*3) For IR-FACR, when used in combination with lens assembly models IR-FL1, IR-FL2, IR-FL6, IR-FL8, combination of external laser spotting unit (IR-ZFX16) is recommended for laser spotting function.

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■ Lens assembly / fiber optic ■ Data logging software IR-VXF1(option)
Core 400μm Core 800μm Measured data logging by combination with IR-FA series
(only for low temperature)
radiation thermometer.
Fiber Single core quartz
●Model
Sheath Without metallic protective tube
IR-VXF1□
(heat resistive sheath/ glass wool braid)
Language
With metallic protective tube
J : Japanese
(heat resistive sheath/ glass wool braid + SUS flexible tube) E : English
Working temp. 0 to 150℃ 0 to 50℃ at measured
value of 70 to 120℃ ●General specification
0 to 80℃ at measured Operation OS drive Windows 2000/XP/Vista
value of 120℃ or higher environment Hard drive Capacity: 20MB or more
Length Refer to fiber length Memory 256MB or more
Allowable bending R100mm R150mm Drive CD-ROM drive
Connection Connector Interface RS232C port 1pc
Mounting Screw mounting
Function Digital display and trend display of measured
Accessories Air purge case
data
Material: Aluminum
Data storing/replay(CSV type) and printing
Air flow: 1 to 5NL/min (clean air)
Connecting unit: Maximum 3 units

■ Power supply unit IR-ZFEP ●Unit structure


IR-FA SERIES

Output voltage 24V DC


Data logging software
Power supply 100 to 240V AC IR-VXF1
Protocol converter
Universal power supply 50/60Hz IR-FACRS
IR-FA SERIES

RS485
Output current 600mA IR-FA□S
External dimensions W45 x H75 x D96mm IR-FAQ□S
IR-FA SERIES

■ Example of use
High frequency quenching Can deposit heat Billet temperature control, High frequency silver
alarm, recording by high brazing temperature
temperature measuring temperature measuring frequency heating management
Recorder
Main unit IR-FA
Controller Recorder
Heat coil Fiber Blade edge Silver brazing
Main unit
IR-FA Temperature Fiber
alarm unit
High
Lens assembly frequency Lens
Lens assembly IR-FL IR-FL assembly
Fiber Inductive heating furnace inductive
Billet heating IR-FL
device
Main unit
High frequency Lens assembly IR-FA
communicator IR-FL
Water Air Base material
Concomitant use of air Temperature controller
set for measuring Can Lens assembly
instrument air and
Main unit IR-FAC IR-FL
High
factory air frequency
Temperature inductive
output heating
device
Slab
Fume Controller
Inductive coil Recorder
Condenser Watering
Measures when can is down after heating Main unit IR-FA

Measuring in explosion Lead frame soldered Rubber sheet temperature


Tool temperature measuring
protection environment temperature measuring measuring
Main unit IR-FA Main unit
Temperature Fiber
Fiber alarm unit IR-FAC
Lens assembly Recorder Recorder
IR-FL Fiber
Fiber
Laser
Main unit
IR-FA Compounded chemicals
Ingredient
Lens Tool Lens Lens
assembly assembly assembly
Main unit IR-FL IR-FL IR-FL
IR-FAC

Solution
Mill roll
Printed circuit board vulcanizer
Recorder
Hazardous area Unclassified area

4
■ DIMENSIONS
●General lens assembly (single code: IR-ZFL□) ●Air purge case (single code: IR-ZFX02)

M9 P:1 M8 P:0.75

12
Beam condensing part

φ10
φD L Fiber connector

L 5 7.5

6
8

φ12

24
18
10
50 15 25 Coupler for air purge
100 2-φ4.5

Lens assembly type 0,1,2,3 4 5 6 7 8


Lens assembly type 0,1,2,3 4 5 6 7 8
L 35 15 10 10.5 8.5 45
Low temperature
φD 7.5 7.8 7.5 Low temperature L 10 30 35 34.5 36.5 0
Medium/high L 35 15 10 10.5 45 Medium/high
temperature temperature
Two color type φD 7.5 L 10 30 35 34.5 0
7.5 Two color type
(Unit: mm)
■ Fiber length
●Fiber without metallic protection tube ●Fiber with metallic protection tube
(Single code: IR-ZFH□□, IR-ZFJ02) (single code: IR-ZFN□□, IR-ZFK02)
Length : L
Length : L
φ2.5

φ2.5

φ13
φ10

φ10
φ10

φ4

About 42 Optical fiber (Heat-resistive sheath) About 47 SUS flexible tube


(Unit: mm) (Unit: mm)

Fiber length Core 400μm Core 800μm (only for low temperature)
Low temperature 2m, 4m, 5m 2m
Medium/high temperature, two color type 2m, 4m, 5m, 10m, 15m, 20m -

■ Main unit dimensions


●Medium/high temperature, two color type
90 60
DIN rail mounting

IR-FA SERIES
90

Optical connector
Input/output
Unit: mm
terminal 10P

●Low temperature
140 65

IR-FA SERIES
DIN rail mounting
55

MEASHOLD AL AH
C
F
MAX AVE&
MN TCENO
110

SEL ENT

24VDC OUT
P+ P- S+ S- DO DI COM

Input/output terminal 12P Optical connector Unit: mm

5
■ACCESSORIES
●Air purge hard case IR-ZFX05 ●Hard case with radiation seal ●Hard case with water-cooling radiation seal
150 150
IR-ZFX06 IR-ZFX07 Cooling water outlet (R1/2) Purge air inlet (R1/4)
φ125 Purge air inlet (R1/4)
Air purge inlet (R1/4)
φ25
φ20

φ62

φ25
φ20

φ320

150
150

150
φ320
Beam-condensing

180
part
Beam-condensing

190
190
2-15 width Beam-condensing part
x 100 length hole part

40
(30)
100 80
150 150 150
100 150 150 150
150 150 150 Cooling water inlet (R1/2)
2-15 width
x 100 length hole

●Opto-couple type protecting tube


●Water-cooling case IR-ZFX08 ●Opto-couple type protecting tube
IR-FTCH1 (for vacuum furnace)
Purge air inlet (1/8 x 6.5) IR-FTC2 Purge air inlet
(hose diameter φ8) JIS10K40A
Beam-condensing part 31 Quartz glass
Protecting tube Protecting tube
Beam-condensing part (IR-FL8)
φ23

(high purity alumina (Grassy carbon)


φ46
φ32
φ12

φ105
φ140
25

20

φ25

φ20
φ32
φ70

φ28
40 2-φ4.5
20 10
5 50
100 65

Cooling water inlet (1/8 x 6.5) 100


80 20 44 Purge air outlet 500 16 55
600max 100 Beam-condensing part

●Protecting case for electro-magnetic tube ●Protecting tube for continuous casting
IR-ZFX09 IR-ZFX10
500 85 49
Purge air inlet (R1/4)
400 750
Beam-condensing part Cooling water inlet 360 30 25
(R1/4)

φ32

35
40
0
φ2

φ25

42
0

32
50 90
0

10
35 35 80 10
φ1

250 100 100


Purge air inlet (R1/4)
Beam-condensing part
2-φ9
Cooling water outlet (R1/4)

●Measuring window ●Vacuum flange ●Optical fiber connector


for vacuum furnace IR-ZFX12 IR-ZFX13
Inside furnace Outside furnace
IR-ZFX11 Beam-condensing part
Beam-condensing part
15
φ8


15
φ58.7
φ30

φ70
φ12
φ50
φ64

13.5 40 13.5 4 1
19.7 86.7
15
12
(30)
Quartz glass

4-φ7 ●Mirror adapter


Air purge case fixed screw hole (3-M3)
●Lens assembly with finder IR-FF□ IR-ZFX04
φ12.2
φ10

φ26

D3 D2
D2
φ27
φ13

Finder
L2 L1
L3
φ10
φ25

30 20
58
90
Fiber connector
●Laser spotting unit IR-ZFX16 (Battery drive)
Measuring distance & measuring diameter
Optical connector Power switch
Type1 (φ5 at 500) Type2 (φ4 at 370) Type3 (φ10 at 1000) (receptacle) Power supply case cap (push button type)
Distance Diameter Distance Diameter Distance Diameter
L1 : 400 D1 : φ7 L1 : 270 D1 : φ7 L1 : 800 D1 : φ11
φ20

φ14

L2 : 500 D2 : φ5 L2 : 370 D2 : φ4 L2 : 1000 D2 : φ10


L3 : 600 D3 : φ9 L3 : 470 D3 : φ9 L3 : 1200 D3 : φ15 140

Specifications subject to change without notice. Printed in Japan (I) 2009. 4

32-8 KUMANO-CHO,ITABASHI-KU,TOKYO 173-8632


Telephone : +81-3-3956-2171
Facsimile : +81-3-3956-0915
E-mail : [email protected]
Website : www.chino.co.jp/
$

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