GEA IO 4 - Instruction Manual - 2017

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Instruction manual
Designation: Operating panel
Model: GEA IO 4
No. 8555-9001-050
Edition 27.11.2017
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About this document 8555-9001-050 / 05.01.18
ORIGINAL INSTRUCTION MANUAL

Contents subject to modification!
The authors are always grateful for remarks and suggestions

for improving the documentation. These can be sent to:
GEA Germany
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1
59302 Oelde, Germany
Tel +49 2522 77-0 [email protected]

Fax +49 2522 77-2950 gea.com
2 GEA Westfalia Separator Group

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8555-9001-050 / 05.01.18 About this document
1 About this document 7
1.1 Sphere of application ................................................................................. 8

1.2 Note on figures and descriptions ............................................................... 8
1.3 Other applicable documents ...................................................................... 8
1.4 Structure of safety notices ....................................................................... 10
1.5 Target groups .......................................................................................... 11
1.5.1 Operator ................................................................................................... 11
1.5.2 Skilled worker .......................................................................................... 12
1.5.3 Trained specialist ..................................................................................... 12
1.6 Service offers ........................................................................................... 12
1.6.1 Service ..................................................................................................... 12
1.6.2 Training .................................................................................................... 12
1.7 Additional documentation ........................................................................ 13
2 Safety precautions 15
2.1 Intended use ............................................................................................ 16

2.2 Reasonably foreseeable misuse ............................................................. 16
2.3 Qualification of personnel ........................................................................ 16
2.1 Responsibility of the plant operator ......................................................... 17
2.2 Modifications or manipulation of the unit ................................................. 17
2.3 Avoiding hazards due to the HMI device ................................................. 17
2.3.1 Open equipment ...................................................................................... 18
2.3.2 Electrical power ....................................................................................... 18
2.3.3 Operating the HMI device safely ............................................................. 18
2.3.4 Areas at risk of explosion ........................................................................ 18
2.3.5 High-frequency radiation ......................................................................... 18
2.3.6 Instructions for using the device .............................................................. 18
2.4 Requirements for spare parts and operating materials ........................... 19
2.5 Liability ..................................................................................................... 19
3 Description 21
3.1 Personal safety gear ................................................................................ 23

3.2 Function of control unit and GEA IO operator panel ............................... 23
3.3 HMI device ............................................................................................... 23
3.3.1 4“ HMI device........................................................................................... 24
3.3.2 Interfaces ................................................................................................. 26
3.4 Features ................................................................................................... 27
3.5 Getting to know the operator panel of your GEA IO ................................ 27
3.5.1 Treating the GEA IO user interface properly ........................................... 27
3.5.2 Arrangement of the control panel ............................................................ 29
3.5.3 Meaning of the icons in the main navigation area ................................... 29
3.5.4 Meaning of the status displays ................................................................ 31
3.5.5 Alarms, warnings and message screens ................................................. 32
3.5.6 Displaying active and inactive elements .................................................. 33
3.5.7 Displaying icons for switching on and off ................................................ 35
3.5.8 Displaying media in pipelines .................................................................. 35
3.5.9 Displaying output fields ............................................................................ 36
3.5.10 Displaying input fields .............................................................................. 37
3.6 Editing data in input fields ........................................................................ 38
3.6.1 Opening input fields ................................................................................. 38
3.6.2 Changing values in input fields ................................................................ 38
3.7 Password protection ................................................................................ 40
GEA Westfalia Separator Group 3

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3.8 Commissioning ........................................................................................ 40

3.9 Commissioning (Easyline) ....................................................................... 41
3.10 Factory settings ....................................................................................... 42
3.11 I/O check .................................................................................................. 45
3.11.1 Test digital inputs ..................................................................................... 47
3.11.2 Test digital outputs .................................................................................. 49
3.11.3 Test analogue inputs ............................................................................... 50
3.11.4 Test analogue outputs ............................................................................. 51
3.12 Data backup............................................................................................. 52
3.12.1 Backup data ............................................................................................. 52
3.13 User management ................................................................................... 53
3.14 Operation ................................................................................................. 55
3.14.1 Display and set feed data ........................................................................ 56
3.14.2 Displaying and setting machine data ....................................................... 64
3.14.3 Displaying and setting discharge data ..................................................... 67
3.14.4 Displaying alarms and warnings .............................................................. 69
3.14.5 Opening the “Motor" screen..................................................................... 70
3.14.6 Opening the “Analogue input” screen ...................................................... 72
3.14.7 Opening the “Digital signal” screen ......................................................... 76
3.14.8 Opening the “Valve" screen ..................................................................... 76
3.14.9 Open the “Controller” screen ................................................................... 78
3.14.10 Open the “Step motor valve" screen ....................................................... 81
3.15 Help ......................................................................................................... 85
3.15.1 Documentation......................................................................................... 86
3.15.2 Colour concept......................................................................................... 86
3.15.3 Messaging function .................................................................................. 87
3.15.4 Remote operation .................................................................................... 88
3.15.5 Screen settings ........................................................................................ 89
3.15.6 Machine information ................................................................................ 94
3.15.7 Measurements ......................................................................................... 95
3.16 Service ..................................................................................................... 97
3.16.1 Contact/hotline ......................................................................................... 97
3.16.2 4.2 Preventative maintenance ................................................................. 98
3.17 Training .................................................................................................. 100
3.18 GEA Westfalia Separator ...................................................................... 101
4 Technical data 103
4.1 Technical specifications ......................................................................... 104

4.1.1 Certificates and approvals ..................................................................... 104
4.1.2 Directives and declarations ................................................................... 104
4.1.3 Dimensional drawings of 4" Operator panel .......................................... 104
4.1.4 Technical data of the Operator panel .................................................... 104
5 Transport and storage 109
5.1 Safe transport of the HMI device ........................................................... 110

5.1.1 Safety during transport .......................................................................... 110
5.1.2 Hazards from ambient temperatures ..................................................... 110
5.1.3 Check for transport damage .................................................................. 110
5.2 Conditions of transport and storage conditions ..................................... 110
5.2.1 Mechanical and climatic conditions of transport and storage ................ 110
6 Assembly and installation 111
6.1 Safety information .................................................................................. 112

6.1.1 Avoid hazards during installation and connection ................................. 112
6.2 Operating conditions .............................................................................. 112

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6.2.1 Mechanical and climatic conditions of use ............................................ 112

6.2.2 Use with additional measures................................................................ 112
6.2.3 Mechanical ambient conditions ............................................................. 112
6.3 Specify mounting position ...................................................................... 113
6.4 Preparing the mounting cut-out ............................................................. 114
6.5 Installing the HMI device ....................................................................... 115
6.5.1 Positioning the clamps ........................................................................... 115
6.5.2 Inserting the mounting gasket ............................................................... 116
6.5.3 Inserting the HMI device ........................................................................ 116
6.6 Connecting the HMI device ................................................................... 117
6.6.1 Connection instructions ......................................................................... 117
6.6.2 Equipotential bonding ............................................................................ 117
6.6.3 Requirements for equipotential bonding ................................................ 118
6.6.4 Connecting the power supply ................................................................ 119
6.6.5 Connecting the configuration PC ........................................................... 120
6.6.6 Connecting the control unit .................................................................... 121
6.6.7 Connecting a USB device ...................................................................... 121
6.6.8 Connecting a printer .............................................................................. 122
6.6.9 Connecting an audio device .................................................................. 122
6.6.10 Switching on and testing the HMI device .............................................. 123
7 Settings 125
7.1 Parameterizing the HMI device ............................................................. 126

7.1.1 Displaying functions of the control panel ............................................... 126
7.2 Visualisation file in the HMI device ........................................................ 128
7.2.1 Restoring a new visualisation (“Restore”) ............................................. 128
7.2.2 Backing up the current visualisation ...................................................... 132
7.3 Set IP address ....................................................................................... 136
8 Commissioning 141

8.1.1 Safety during commissioning................................................................. 142
8.2 Commissioning the HMI device ............................................................. 142
8.2.1 Program memory ................................................................................... 142
8.2.2 Front panel controls ............................................................................... 144
8.3 Setting the CPU to RUN mode .............................................................. 144
8.4 Using the service concept ..................................................................... 146
8.4.1 Activating the service concept ............................................................... 146
8.4.2 Replacing HMI device ............................................................................ 146
8.4.3 Deactivating the service concept ........................................................... 146
8.5 Commissioning the project .................................................................... 147
8.5.1 Transfer the project to the HMI device .................................................. 147
8.5.2 Initial commissioning and restart of a project ........................................ 147
8.5.3 Operating modes of the HMI ................................................................. 147
8.5.4 Change operating mode ........................................................................ 147
8.5.5 Possibilities of data transfer ................................................................... 148
8.5.6 Set transfer mode .................................................................................. 148
8.5.7 Start transfer .......................................................................................... 149
8.5.8 Test project ............................................................................................ 150
8.5.9 Backup and restore data ....................................................................... 151
8.5.10 Update operating system ....................................................................... 151
8.5.11 Manage options and license keys ......................................................... 151
9 Operation 153
9.1 Operate device IO.................................................................................. 154

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9.1.1 Use on-screen keyboard ....................................................................... 154

9.2 Initial Commissioning (Easyline) ............................................................ 154
9.2.1 Select user language ............................................................................. 155
9.2.2 Setting the time ...................................................................................... 155
9.2.3 Selecting the software ........................................................................... 156
10 Trouble shooting 159
10.1.1 Status and fault indication ..................................................................... 160
11 Maintenance 163
11.1 Preventing hazards during maintenance ............................................... 164

11.2 Cleaning the touchscreen ...................................................................... 164
11.2.1 Cleaning screen on touchscreen HMI devices ...................................... 164
11.2.2 Cleaning the screen ............................................................................... 165
12 Repair 167
12.1.1 Preventing hazards in the case of repair work ...................................... 168

12.1.2 Hazards from electricity ......................................................................... 168
12.2 Repair .................................................................................................... 168
13 Decommissioning 169
13.1 Preventing hazards during disposal ...................................................... 170
14 Spare parts 171
14.1 Notes on ordering spare parts ............................................................... 172

14.2 Use only genuine spare parts. ............................................................... 172

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1 About this document
1.1 Sphere of application ................................................................................. 8

1.2 Note on figures and descriptions ............................................................... 8
1.3 Other applicable documents ...................................................................... 8
1.4 Structure of safety notices ....................................................................... 10
1.5 Target groups .......................................................................................... 11
1.5.1 Operator ................................................................................................... 11
1.5.2 Skilled worker .......................................................................................... 12
1.5.3 Trained specialist ..................................................................................... 12
1.6 Service offers ........................................................................................... 12
1.6.1 Service ..................................................................................................... 12
1.6.2 Training .................................................................................................... 12
1.7 Additional documentation ........................................................................ 13

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1.1 Sphere of application

This document applies to all persons who work with or on the system. It applies to
the plant operator as a basis for compiling standard operating procedures (SOP)
for conduct at the workplace on the HMI device of the machine/system.
This manual is valid for HMI devices with 4" operating panels.
This document is part of the HMI device and is also required for repeat commis-
sioning:
• Retain documents supplied and supplementary documents throughout the life-
time of the HMI device.
• Pass on all retained documents to the subsequent owner of the HMI device.
Due to the colour scheme, approved copies of this document of any kind are only
valid if prepared using the RGB (red-green-blue) colour space. Black and white co-
pies are not admissible.
1.2 Note on figures and descriptions

This operating unit is used for many machines / systems in many different versions
and for many processes.
The figures, diagrams and layout examples shown in this manual serve only to il-
lustrate the text of this manual and should be regarded as exemplary.
Content in texts and tables may apply also to features that are optional and do not
necessarily match the actual type or version of the machine/system delivered in
any case.
GEA cannot accept any liability or responsibility for claims that are asserted be-
cause of differences between the figures in this manual and the actual application.
We reserve the right to make general program changes in the course of further de-
velopment, without replacing these instructions through change management. If
necessary, please contact the GEA Service.
1.3 Other applicable documents

The following documents contained in the full plant documentation apply in addition
to this instruction manual:
• Safety information about the machine/plant
• Operating manual of the controller manufacturer
• Manual entitled "Settings and faults"
• Operating manual of the machine/plant
• Project-related documents
• Set of drawings
• Data sheets
• Plans and lists
• P&ID (Piping and Instrumentation Diagram)
• Documentation on the control of the machine/plant
• Operating manuals for the components of other manufacturers, such as motors,
heaters, pumps, measuring technology valves and fittings.
Pertinent standards and regulations:
• DIN EN 62079 for operating manuals

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1.4 Structure of safety notices

The device has been designed and built so that it functions and can be operated
safely. This manual will refer to further potential risks by using warning notices at
the relevant points.
A distinction is made between hazards which result in damage to the device, to
system components and to the environment and hazards which lead to potential or
probable injury or loss of life to staff.
Signal words and their meaning
DANGER Denotes impending danger. If the preventive measures are not implemented, death
or serious injury will be the consequence.
WARNING Denotes a potentially dangerous situation. If the preventive measures are not im-
plemented, death or serious injury may be the consequence.
CAUTION Denotes a potentially dangerous situation. If the preventive measures are not im-
plemented, minor injury may be the consequence.
NOTICE Denotes a potentially damaging situation. If the preventive measures are not im-
plemented, the device or something else in its vicinity may be damaged.
Danger signals
This is the danger signal. It warns of injury risks.

 Comply with all measures marked with the danger signal to avoid injury or
death.

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Structuring of the safety references according to the 5-point rule

1. Danger signals as a warning of injury risks.
2. Signal words signal the degree of risk.
3. The type and source of the hazard indicate from where the hazard origi-
nates.
4. Explanation of the hazard and consequences in the case of non-
compliance describe the threat and the consequences of human error.
5. Measures give instructions to avoid the hazard.
DANGER Type and source of the hazard
Explanation of the hazard and the consequences in the event of non-compliance.

 Measures to avert or minimise the hazard.
WARNING Type and source of the hazard

CAUTION Type and source of the hazard

NOTICE Type and source of hazard
1.5 Target groups

The target groups for this documentation are all persons involved in installing, as-
sembling, operating, maintaining and repairing the machine.
What work may be carried out by what target group depends on the qualification of
the personnel and on the type of work.
In the tables in the chapters entitled "Troubleshooting" and "Maintenance", the re-
sponsible target group is specified in addition to the activity.
1.5.1 Operator
Abbreviation: Op
The operator is employed by the customer and has been briefed in the following
operations:
• Starting and shutting down the machine.
• Monitoring the machine and process (e.g. by means of indicators).
• Execution of easy re-lubrication and cleaning operations.
When given specific directions, the operator is able to carry out simple modifica-
tions to the process, e.g.:
• Adjusting temperatures, pressures and throughput capacities.
• Dosing additives.

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1.5.2 Skilled worker

Abbreviation: Skilled
The skilled worker is normally employed by the customer and has been briefed in
the following areas:
• Performing easy assembly work
• Performing routine maintenance work or servicing
• Limited settings and parametrization on the components and control system
The skilled worker has basic technical knowledge. The basic knowledge corre-
sponds to a technical apprenticeship (mechanical or electrical).
The skilled worker is selected and deployed by the employer (plant operator).
GEA Westfalia Separator will carry out the briefing only in specific technical fea-
tures that are part of the supply schedule and and will indicate potential hazards.
This briefing is no substitute for an apprenticeship.
1.5.3 Trained specialist

Abbreviation: Tspec
The trained specialist normally belongs to the service team of GEA Westfalia Sep-
arator Group.
In exceptional cases, skilled workers employed by the customer can obtain a cor-
responding qualification by attending training courses held by GEA Westfalia Sepa-
rator Group.
1.6 Service offers
1.6.1 Service
GEA Westfalia Separator offers comprehensive service for the following areas:
• Assembly
• Commissioning
• Regular maintenance
• Repairs
• Checking the operating state
• Checking in dismantled state
• Decommissioning for a long-term shut-down
• Storage and conservation during long-term standstill
• Restarting
• Decommissioning and disposal
• Training
1.6.2 Training
GEA Westfalia Separator regularly holds training courses for customer employees.
Training content is aimed at the customer's operating and service staff who work
with the machine. The operator must know how the machine functions.
Trained operators assure the operating safety of the machine.
Many different applications require competent process engineering know-how. On-
ly adequately trained employees in service ensure a high quality standard. This re-
quires ongoing further training.

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The demands on the qualification of the service staff are growing increasingly.
GEA Westfalia Separator consequently offers a qualification model and training
concept.
• Contact the following addresses for training courses for operating and service
staff.
• GEA Westfalia Separator Group GmbH • Werner Habig Straße 1 • 59302 Oelde
(Germany) • Tel. +49 (0)2522 77-1469 • Fax +49 (0)2522 77-31469 • in-
[email protected] • gea.com
• GEA Westfalia Separator Group GmbH • Hammerbrook Straße 90 • 20097 Ham-
burg (Germany) • Phone +49 40 589650-0 • Fax +49 40 7380585 • in-
[email protected] • gea.com
1.7 Additional documentation

Request further information and technical documentation from the following places:
• Directly from GEA Westfalia Separator in Oelde.
• From the nearest representative of GEA Westfalia Separator.
• Per Internet under: gea.com
• Vie e-mail at: [email protected]

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8555-9001-050 / 05.01.18 Safety precautions
2 Safety precautions
2.1 Intended use ............................................................................................ 16

2.2 Reasonably foreseeable misuse ............................................................. 16
2.3 Qualification of personnel ........................................................................ 16
2.1 Responsibility of the plant operator ......................................................... 17
2.2 Modifications or manipulation of the unit ................................................. 17
2.3 Avoiding hazards due to the HMI device ................................................. 17
2.3.1 Open equipment ...................................................................................... 18
2.3.2 Electrical power ....................................................................................... 18
2.3.3 Operating the HMI device safely ............................................................. 18
2.3.4 Areas at risk of explosion ........................................................................ 18
2.3.5 High-frequency radiation ......................................................................... 18
2.3.6 Instructions for using the device .............................................................. 18
2.4 Requirements for spare parts and operating materials ........................... 19
2.5 Liability ..................................................................................................... 19

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Safety precautions 8555-9001-050 / 05.01.18
2.1 Intended use

The operator panel in conjunction with the control unit is for
• Visualization of the machine / skid with all required actuators, valves and regula-
tors.
• menu-controlled user guidance.
• Measurement of the specific machine parameters. e.g. bowl and gear speeds.
• monitoring sensors and safety functions.
• Controlling/locking pumps and peripheral equipment.
2.2 Reasonably foreseeable misuse

The manual contains instructions for the intended use. Any operation of the HMI
device that does not fall under the intended use constitutes unintended use and is
considered to be misuse.
Reasonably foreseeable misuse includes:
• Use of unsuitable spare parts
• Use of non-approved external storage media.
• Exceeding the defined limits.
• Modification or extension of the HMI device.
• Changing the process conditions, operating conditions and environmental condi-
tions without the manufacturer's consent.
Any misuse of the control may cause personal injury and property damage.
 Use the unit only as intended.
2.3 Qualification of personnel

Special expertise is required for working on and with the HMI device. The qualifica-
tion of the personnel with this expertise is an important requirement for the opera-
tional reliability. The requirements for the qualification are described in the individ-
ual chapters of the instruction manual. They depend on the tasks assigned.
Faulty operation, installation errors and handling errors can result in danger to life
and limb as well as severe damage to property.
The plant operator must implement measures for the qualification of its personnel:
 Assign only reliable persons to work on the HMI device.
 Allow only authorised individuals to work on the HMI device.
 Give special training and briefings to the personnel for the tasks assigned.
 Clearly define responsibilities.
 Make sure that the assigned individuals have read and understood the safety in-
formation before beginning work.
 Make sure that the assigned individuals have read and understood all sections
of the instruction manual required for their work before beginning work.
 Give special briefings to persons who cannot read, and monitor their work.
 Persons still undergoing training may only be deployed under supervision.

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2.1 Responsibility of the plant operator

The operation of a machine/system and its control unit is subject to rules and regu-
lations for occupational health and safety.
The order of the rules and regulations listed below is not a reflection of their priori-
ty. The list lays no claim to completeness:
• Regulations relating to safety and health (accident prevention regulations) based
on Article 118a of the treaty establishing the EEC, e.g. directive 89/655/EEC and
follow-up versions or corresponding national regulations issued by the country of
operation.
• Regular check of safety devices
• Compliance with regulations governing occupational health and safety of em-
ployees in areas at risk of explosion, e.g. directive 1999/92/EC or corresponding
national regulations issued by the country of operation.
• Compliance with directive 94/9/EC (ATEX), directive 2004/108/EC (electromag-
netic compatibility), directive 2006/95/EC (low-voltage directive) or correspond-
ing national regulations issued by the country of operation when working within
the responsibility of the manufacturer.
• Compliance with directive 2006/42/EC (machinery directive) or corresponding
national regulations issued by the country of operation when working within the
responsibility of the manufacturer.
• Compliance with the German Equipment and Product Safety Act or correspond-
ing national regulations issued by the country of operation when working within
the responsibility of the manufacturer.
The plant operator is responsible for complying with rules and regulations and the
safety-conscious and hazard-conscious work of the assigned persons. These in-
clude the following measures:
 Ensuring that the statutory and other binding regulations on safety, accident pre-
vention and occupational safety are known and complied with.
 Assigning only qualified and authorised staff with technical understanding and
fundamental technical knowledge and skills to work on the control unit.
 Clearly defining and communicating responsibilities for tasks.
 Operating the control of the machine/system only when it is in perfect working
order in accordance with intended use, see the section entitled "Intended use“.
 Checking all safety devices for proper functioning before each startup.
 Having the control unit checked regularly by qualified persons for its operational
reliability. Having the control unit checked in accordance with the maintenance
schedule.
2.2 Modifications or manipulation of the unit

Modifications to the operator terminal are prohibited. They represent an unintended
use and endanger the operational reliability of the machine / system. This may
cause physical injury and damage to property.
 If modifications to the operator terminal are necessary, e.g., due to new opera-
tional sequences, contact GEA Westfalia Separator.
 Clarify the planning and the measures for the modifications to the control unit
with GEA Westfalia Separator.
2.3 Avoiding hazards due to the HMI device

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2.3.1 Open equipment

The HMI device is an open piece of equipment. In other words, the HMI device
may only be fitted in housings or cabinets. The HMI device is operated from its
front.
Only qualified staff may open the switch cabinet in which the HMI device is located.
Keys or a special tool should be used for this.
2.3.2 Electrical power

When the switch cabinet is open, individual areas or components may carry a le-
thal voltage.
If it is possible for these areas or components to be contacted, death or electric
shock may result.
2.3.3 Operating the HMI device safely

Directive 2006/42/EC (machinery directive) regulates inter alia precautions to be
taken during the startup and operation of machines within the European Economic
Area.
Ignoring these regulations is a breach of the machinery directive and the plant op-
erator is liable for the consequences. Depending on the machine being operated,
personal and material damage over and above this is not excluded.
Only start up the HMI device in a machine/system which complies with the terms of
directive 2006/42/EC (machinery directive).
2.3.4 Areas at risk of explosion

The HMI device is suitable for use in areas at risk of explosion under special condi-
tions.
Follow the instructions in the manufacturer's manual.
2.3.5 High-frequency radiation

High-frequency radiation, e.g. from a mobile phone, interferes with the HMI de-
vice's functions and can lead to it malfunctioning.
 For further information, see the chapter of the same name in the manufacturer's
manual for the HMI device.
2.3.6 Instructions for using the device

Requirement for place of use
If the HMI device is operated outside closed indoor areas, it may be damaged. To
prevent damage, take suitable measures. Discuss suitable measures with GEA
Westfalia Separator.
 Use the HMI device only indoors.
Place of use
The HMI device is not intended for use in residential areas. If the HMI device is
used in residential areas, radio or television reception may be affected.
If the HMI device is used in a residential area, limit value class B to EN 55011 with
regard to the emission of radio interference must be ensured.

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Suitable measures for achieving radio interference suppression of limit value class
B include, for example:
• fitting the HMI device in earthed switch cabinets
• using filters in power supply cables
Separate approval is also required.
2.4 Requirements for spare parts and operating materials

Spare parts, wear parts, and operating materials can cause bodily injury and prop-
erty damage if they do not meet the requirements.
Genuine spare parts and operating materials from GEA Westfalia Separator Group
satisfy all pre-conditions for the operating safety of the unit.
 Use only genuine spare parts.
 Use only genuine operating materials.
 Use the order-specific spare parts catalog supplied.
 See the chapter "Spare parts" for ordering spare parts and operating materials.
 Comply with limits.
2.5 Liability
Reasons for the immediate passing of liability to the plant operator independent of
existing warranty and guarantee periods.
• Improper installation by inadequately trained persons.
• Improper handling in deviation from the intended use.
• Non-observance of the user instructions.
Warranty and liability conditions in the Conditions of Sale and Delivery of GEA
Westfalia Separator are not extended by the above information.
Note:
GEA Westfalia Separator accepts no liability for damage caused by unqualified or
unauthorised personnel.

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8555-9001-050 / 05.01.18 Description
3 Description
3.1 Personal safety gear ................................................................................ 23

3.2 Function of control unit and GEA IO operator panel ............................... 23
3.3 HMI device ............................................................................................... 23
3.3.1 4“ HMI device........................................................................................... 24
3.3.2 Interfaces ................................................................................................. 26
3.4 Features ................................................................................................... 27
3.5 Getting to know the operator panel of your GEA IO ................................ 27
3.5.1 Treating the GEA IO user interface properly ........................................... 27
3.5.2 Arrangement of the control panel ............................................................ 29
3.5.3 Meaning of the icons in the main navigation area ................................... 29
3.5.4 Meaning of the status displays ................................................................ 31
3.5.5 Alarms, warnings and message screens ................................................. 32
3.5.6 Displaying active and inactive elements .................................................. 33
3.5.7 Displaying icons for switching on and off ................................................ 35
3.5.8 Displaying media in pipelines .................................................................. 35
3.5.9 Displaying output fields ............................................................................ 36
3.5.10 Displaying input fields .............................................................................. 37
3.6 Editing data in input fields ........................................................................ 38
3.6.1 Opening input fields ................................................................................. 38
3.6.2 Changing values in input fields ................................................................ 38
3.7 Password protection ................................................................................ 40
3.8 Commissioning ........................................................................................ 40
3.9 Commissioning (Easyline) ....................................................................... 41
3.10 Factory settings ....................................................................................... 42
3.11 I/O check .................................................................................................. 45
3.11.1 Test digital inputs ..................................................................................... 47
3.11.2 Test digital outputs .................................................................................. 49
3.11.3 Test analogue inputs ............................................................................... 50
3.11.4 Test analogue outputs ............................................................................. 51
3.12 Data backup............................................................................................. 52
3.12.1 Backup data ............................................................................................. 52
3.13 User management ................................................................................... 53
3.14 Operation ................................................................................................. 55
3.14.1 Display and set feed data ........................................................................ 56
3.14.2 Displaying and setting machine data ....................................................... 64
3.14.3 Displaying and setting discharge data ..................................................... 67
3.14.4 Displaying alarms and warnings .............................................................. 69
3.14.5 Opening the “Motor" screen..................................................................... 70
3.14.6 Opening the “Analogue input” screen ...................................................... 72
3.14.7 Opening the “Digital signal” screen ......................................................... 76
3.14.8 Opening the “Valve" screen ..................................................................... 76
3.14.9 Open the “Controller” screen ................................................................... 78
3.14.10 Open the “Step motor valve" screen ....................................................... 81
3.15 Help ......................................................................................................... 85
3.15.1 Documentation......................................................................................... 86
3.15.2 Colour concept......................................................................................... 86

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3.15.3 Messaging function .................................................................................. 87

3.15.4 Remote operation .................................................................................... 88
3.15.5 Screen settings ........................................................................................ 89
3.15.6 Machine information ................................................................................ 94
3.15.7 Measurements ......................................................................................... 95
3.16 Service ..................................................................................................... 97
3.16.1 Contact/hotline ......................................................................................... 97
3.16.2 4.2 Preventative maintenance ................................................................. 98
3.17 Training .................................................................................................. 100
3.18 GEA Westfalia Separator ...................................................................... 101

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3.1 Personal safety gear

Follow the instructions on general requirements for working on electrical installa-
tions.
To prevent danger to life and limb, the specified personal safety gear must be
worn. If a machine or system belongs to the HMI, the personal safety gear speci-
fied for this machine/system must also be worn for operation. The safety gear must
also be worn for maintenance and repair work on the HMI or the machine/system,
see the chapter entitled "Personal safety gear" in the machine/system manual.
3.2 Function of control unit and GEA IO operator panel

Visualizing and operating the control unit
The GEA IO operator panel is programmed at the factory for the required operation
of the control task.
The motors and valves connected to the control unit are actuated in accordance
with the control task in question.
Measuring (control unit)

The speeds of the connected machines are measured and displayed. This is ef-
fected via speed sensors installed on the machines, see the section entitled "Areas
of application".
Displays (GEA IO operator panel)

The following measured/calculated values can be displayed:
• speeds, e.g. bowl speeds
• torques of drives
• state of the connected valves and motors
• feed quantities, discharge quantities, pressures, temperatures.
Controlling (control unit)

Speeds can be controlled fully automatically on some machines, e.g. In the case of
summation drives. In this connection, the use of frequency converters for the mo-
tors plays an important role.
NOTE: The plant operator is not authorized to carry out program modifications.
The plant operator can make the following settings on the touchscreen of the Op-
erator panel:
• machine-specific, product-specific and process-specific preselections
• threshold values
• System-specific settings
3.3 HMI device

This chapter describes the control hardware of the 4“ HMI device.

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3.3.1 4“ HMI device
Fig. 1 HMI device user interface with function keys
NOTE: The function keys (1) are not used.
Rear view
Fig. 2 Rear view of the HMI device
1 Nameplate
2 Slots for SD memory cards-– accessible from the side of the unit

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Side view
Fig. 3 Side view of the HMI device
1 Clamps
2 Interfaces
3 Mounting gasket
4 Slots for SD cards

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3.3.2 Interfaces
Interfaces of the HMI device
Fig. 4 Interfaces of the HMI device
Legend 1 X2 PROFIBUS (Sub-D RS422/485)
2 Port for equipotential bonding (earthing)
3 X60 USB type Mini-B
4 X1 PROFINET (LAN), 10/100 Mbps
5 X61 USB type A
6 X80 port for power supply
NOTE:
• Use the X1 interface or X60 interface to connect a configuration PC.
• Use the X61/X62 interfaces to connect peripherals, such as a printer or key-
board.
• Use the X90 interface to connect a speaker.
• Secure USB and PROFINET connection cables with cable ties on the rear of the
HMI device.

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3.4 Features
The HMI device has the following features:
• Graphic display for machine monitoring and machine control
• Control system with modular expandability
• Multilingual text display
• Touch screen or function keys with LED status display
• Programmable logic control
• Control voltage 24V
• High operational reliability
• Long service life
3.5 Getting to know the operator panel of your GEA IO

The user interface of the "GEA IO" was developed in accordance with the new
standardized operating philosophy at GEA Westfalia Separator. All operator panels
are equipped with touchscreens. The fixed arrangement of the screen and stand-
ardised symbols ensure rapid orientation.
NOTE: The touchscreen is adapted for use in industry. Gentle touching of the pan-
el, like that on tablets, is not sufficient to execute the command. Noticeable pres-
sure needs to be exerted on the panel.
3.5.1 Treating the GEA IO user interface properly

The GEA IO user interface is operated using the touchscreen. All the control ob-
jects required for operation are shown on the touchscreen after the operator panel
is started up.
Fig. 5 Start screen after switching on and booting of the Operator panel
If you press one of the symbols with your finger, the respective menu opens.
The following points should be observed when operating the touchscreen:

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 Do not execute several operations simultaneously.

This may trigger an unintended action.
 Always press only one control object on the screen.
 Do not touch the touchscreen with sharp or pointed objects.
 Avoid contacting the screen by hitting it with hard objects.
Both can lead to a significant reduction in lifetime up to and including total failure of
the touchscreen.
 Only touch the operator panel touchscreen with a finger.
 If necessary, use protective films for the touchscreen.

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3.5.2 Arrangement of the control panel

The control panel is divided up into fixed areas.
Fig. 6
1 Visualisation (process, assistance systems,...)
2 Process operation tool bar
3 Main navigation area
3.5.3 Meaning of the icons in the main navigation area

On the right-hand side is the main navigation area with the assistants. The mean-
ing of the icons is explained below.
The active or selected assistant is white, the others are shown in grey.
S8555002 Fig. 7

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Meaning of the icons in the main navigation area
Commissioning
Factory settings, commissioning information, I/O check, customer-

specific extensions
Operation
Operation, overview of system, process status information
Help Desk
Documentation, colour concept, remote access facilities, screen

settings, customer-specific extensions
Service
Contact/hotline, servicing information, customer-specific extensions
Training
Safety instructions, separation technology, operating simulation,

customer training
Company portrait
General information about GEA
Screenshot
Screenshot function for current screen display; image saved to USB

stick.

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3.5.4 Meaning of the status displays
Show status display
Example of a status display
Fig. 8 Example: Skid with separator, start screen with status indicators
Icons can display a status using various forms and indicator colours. Status dis-
plays can be found on modules or complex components.
Status relates to the complete sensor system on this module or the component.
The indicator colours correspond to traffic light colours.
NOTE: The status displays are designed in such a way that people with a disability
in colour vision are also able to correctly assign them from their shape.
Meaning of the status displays
Green indicates a correct status.
Yellow defines an incorrect status, a warning.

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Meaning of the status displays
The red triangle indicates a fault/alarm.
When the status display is pressed, the message screen for associated active
warnings and alarms opens.
Status displays are found only on modules which are also equipped with sensor
systems. The sensor system must be able to generate warnings and alarms.
Faults and alarms can be acknowledged, see the section entitled "Alarms, warn-
ings and message screens".
3.5.5 Alarms, warnings and message screens
The Operation icon in case of alarm
The "Operation" icon starts flashing red. This alarm can always be
seen, regardless of the current display being shown.
NOTE: No additional pop-up screen appears.
After pressing the "Operation" icon, the "Process" overview screen appears.
Pressing on a yellow or red status indicator opens a screen containing the associ-
ated and currently active alarms or warnings.
02.05.01 Fig. 9 Example for alarm messages, here the alarm archive
The status of the messages is "K", i.e. "Alarm message has arrived".
The following designations show the status of the alarm message:
Designation of alarm message status
K Alarm message has arrived

KQ Alarm message (has arrived and) has been acknowledged

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Designation of alarm message status
KQG Alarm message (has arrived, has been acknowledged) and has
gone
Acknowledging alarms and warnings
Acknowledgement key
Acknowledge active alarm messages individually or en masse,

depending on application.
 Press the icon for the acknowledgement key to acknowledge
messages and alarms.
No alarms or warnings active.
Active alarms and warnings are acknowledged with the "Acknowledgement" key.
The status of the acknowledged warnings and alarms in each case switches to
"KQ". When all active alarms and warnings have been acknowledged, the colour of
the acknowledgement key switches from red to white.
Alarm key
The "Alarm memory" screen can also be opened via the "Alarm
key" in the toolbar of the "Active alarm messages/warnings"
screen.
The "Alarm memory" shows all the alarms including active ones.
Pressing the "Alarm key" again returns you to the "Active alarm messag-
es/warnings" screen
3.5.6 Displaying active and inactive elements

In addition to the indicator colours, other colours are used for elements:
• White icons are active. They are significant for the selected screen or show the
user where he or she currently is. When pressed, the assigned function (e.g. "X"
to close a screen) is executed.
• Grey icons are inactive elements. Grey icons occur in the navigation bar. When
they are selected, the level is changed and their colour changes to white.
Displaying active and inactive elements
The white colour indicates an active element.

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The grey colour indicates an inactive element.

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3.5.7 Displaying icons for switching on and off

Different functions can be switched on and off. The icons used for this are shown in
white, supplemented by a green or red icon to activate or deactivate the function in
question.
Examples for icons for switching on and off
Activate process.
Disable process.
Open valve.
Close valve.
3.5.8 Displaying media in pipelines

The colours assigned to pipelines on the operating panel depend on the media be-
ing transported in them and are generally based on “ISO 2403 marking of pipelines
on seagoing ships”.
These colours are assigned to the following media:
Colour display Main colour Medium
Yellow Product
Green Water
Red Steam
Blue Air
Brown Solids
Green Centrate
Purple Polymer
Orange Acid

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NOTE:
• Standards which deviate from this colour system may be followed on the basis
of a specific application.
• Persons with a disability in colour perception may only be able to assign these
colours to a limited extent . This should be taken into account when selecting
operating staff.
3.5.9 Displaying output fields

Measured values are shown in green typeface on a black background.
If they are assigned to a module, they are shown as follows, e.g. on the feed side:
Example: Displaying the measured values of a module
Rectangles with
• rounded corners,
• a white edge and
• green typeface on a
• black background.
Pressing on a "measured value" opens the associated screen to the analogue val-
ue.
Example: Displaying output values which are not measured values
Other output values or display values

which are not measured values are
shown in white typeface on a black
background.

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3.5.10 Displaying input fields

Input fields are kept GEA IO-compliant with black typeface on a white background.
Example: Displaying input fields
07.00.01 Fig. 10 Example of input fields
 For changing data and entering characters, see the chapter entitled "Editing data
in input fields".

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3.6 Editing data in input fields

In input fields, it is possible to enter on the control panel numbers and text required
for the process.
Certain input fields are password-protected and may only be changed by author-
ised persons.
3.6.1 Opening input fields

Input fields are present in various menus.
02/01/2003 Fig. 11 Example: Opening input fields
3.6.2 Changing values in input fields
Changing a value in an input field
 Press on the white input field to change values.
The numerical or alphanumerical input field for manual entry appears on the
screen.
Manual input of numerical values
Manual input
 Press on keys to enter values.
 Press the ENTER key.

The value entered is saved.
Display switches back to previous page.

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Exit input field
 Press the "X" icon to exit the screen and return to the
previous menu level.
Manual input of alphanumerical data
Manual input
 Press keys to enter text or numbers.
 Press the ENTER key.

The value entered is saved.
Display switches back to previous page.
Exit input field

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3.7 Password protection

Certain entries and functions are only possible after entering a password.
• Company-related basic settings (password level 1)
• Readout of CPU data (password level 2)
When selecting enter the required pass-

word after being asked to do so.
NOTE: You can obtain the password
from GEA Westfalia Separator.
If no operation is carried out for 10
minutes, the programme returns to entry
level 0 (logout). For further processing
the password has to be entered again.
Fig. 12
IMPORTANT: However, the menu opened now is not protected. This means that
unauthorised persons can make changes in this menu.
To protect the control unit against unauthorised access, go back in the menu until
only the freely accessible menus are shown on the display.
3.8 Commissioning
The Start-up assistant includes assistance systems which support both initial
commissioning of the machine and optimisation of the machine's performance
characteristics.
Further assistants can be installed here depending on machine type and applica-
tion, sales & marketing requirements or customer requirements.
Opening the Start-up menu

 Press the "Start-up" icon in the navigation bar.
The icon changes colour from grey (inactive) to white (active).

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01:00 Fig. 13 Example of commissioning menu
Commissioning menu
1.1 Factory settings Machine-specific default settings.
NOTE: This area is password-protected and

accessible only to authorised persons.
1.2 I/O test Digital and analogue inputs and outputs can be
tested, see section entitled "I/O check".
1.5 Data backup Contents of the menu:

• Data backup on memory card,
• load data from memory card
• Reset data to factory settings
1.6 User management As soon as a user has registered with his

password, he is entered in a list of users in the
user management system.
For further information, see chapter “User Man-
agement”.
The start-up menus are standard in all controls.
3.9 Commissioning (Easyline)

NOTE: For the separator series Easyline with the types Easycream, Easyrefine
and Easyclear, settings must be carried out after the initial commissioning of the
operating device. These are described in chapter Operation / Initial Commission-
ing (Easyline).

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3.10 Factory settings

Basic settings to the machine or system before initial commissioning are made in
the menu “Factory Settings”.
These settings can be made at the following locations:
• On GEA test rigs
• During the switch cabinet test
• At the customer’s premises
Changes to factory settings are password-protected and can only be made by
trained specialists if the following conditions are met:
• All machine-specific GEA safety instructions have been noted and complied
with.
• The associated machine record is available and has been followed.
• The customer-specific installation is understood and has been followed.
Settings in the factory settings are made on a menu-guided basis. The user is led
systematically step-by-step through the values to be set. All the values which have
to be set once can be found in the factory settings.
Values which only have to be changed in exceptional circumstances are likewise
stored here.
 Switch on the operator panel and wait until the project starts.
Opening the "Start-up" menu.
 Press the "Start-up" icon in the navigation bar.
The icon changes colour from grey (inactive) to white (active).
Opening the "Factory settings" menu
1.1 Factory settings  To display the “Factory Settings” menu, press

the factory settings icon.
NOTE: This area is password-protected and

accessible only to authorised persons.

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1.1.01 Fig. 14 Example: Factory settings
 To change data, press the respective input field and select the desired data in
the selection window.
Accept and save selection
 Press the icon to accept and save the selection.
To navigate in the menu
 Press arrow for next page.
 Press arrow for previous page.
NOTE: This table lists examples of some general works settings for the
skid/machine together with a a description of their meaning. Further machine-
specific details are given in the machine-specific manual of the GEA IO.
Basic machine values
Designation input field Description
Process This is where the fields of application of the

machine/plant can be selected, e.g. chemi-
cals/pharma, milk/whey, drinks etc.
Machine type Press input field to select the type of installed
centrifuge according to the application, e.g.
Easyscale or FSD 10.
…

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Basic machine values
Designation input field Description

…
…
Machine type Enter the machine type e.g. RSE 50
Machine no. Enter the machine no. / serial no.
Software no. Current software no.
Schematic no. Current schematic no.
 Press the icon to return to the Start-up Assistant overview.
Backup data
 Press on the field “1.5 “Data backup” to open the “Data backup”
menu.
 Press on the memory card icon in the area “Save commissioning
data on a memory card”.

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3.11 I/O check

NOTE: These specifications are examples. Further descriptions are set out in the
machine-specific control manuals.
In this menu, it is possible to open and test all digital and analogue inputs and out-
puts.
The I/O functions can differ depending on the various applications. The assignment
of the I/O functions is visible in plain text on the current wiring diagram of the con-
trol device, and is essential for the test described below.
NOTE: Access to the menu is password-protected and requires the name of the
user and their password
Open menu I/O check
1.2 I/O test  Press icon to open the I/O menu.
01/02/2000 Fig. 15 I/O check portal
 Press the designations to open the inputs or outputs.

All inputs and outputs are grouped numerically and their individual statuses dis-
played.

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Digital inputs:
1.2.1.01 Fig. 16 Example for displaying the inputs DI 0.0 to1.xx
Digital outputs:
1.2.2.01Fig. 17 Example for displaying the outputs DQ0.0- DQ 1.xx
An icon in the form of a square shows the status of the signal and links to the rele-
vant screen.
NOTE:
Only the input numbers are displayed, e. g. DQ0.0. The precise designation (input
assignment) of the signal is contract-specific and can be found on the wiring sche-
matic.

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The following icons are used:

Icons for inputs and outputs
Signal "0" in automatic mode.
Signal "1" in automatic mode.
Signal "Fault" in automatic mode.
Signal "0" in simulation mode/manual mode, yellow frame flashes.
Signal "1" in simulation mode/manual mode, yellow frame flashes.
Signal "Fault" when simulation mode/manual mode are switched

on, yellow frame flashes.
When any input or output is selected, the associated screen component in which
simulation or manual mode can be selected opens.
 Press the arrow to return to the previous menu item.
3.11.1 Test digital inputs
Open digital inputs
Digital inputs  Press icon to open the pages of the digital

inputs.

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1.2.1.01 Fig. 18 Example: Digital inputs
NOTE:
Only the input numbers are displayed, e. g. DQ0.0. The precise designation (input
matic.

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3.11.2 Test digital outputs
Open digital outputs
Digital outputs  Press icon to open the pages of the digital

outputs.
01.02.02.01 Fig. 19 Example: Digital outputs
NOTE:
Only the output numbers are displayed, e. g. DQ0.0. The precise designation (out-
put assignment) of the signal is contract-specific and can be found on the wiring
schematic.

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3.11.3 Test analogue inputs
Open analogue inputs
Analogue inputs  Press icon to open the pages of the ana-

logue inputs.
01.2.01.04 Fig. 20 Examples for analogue inputs
NOTE:
Only the input numbers are displayed, e. g. AI.128. The precise designation (input
matic.
 For changing data and entering characters, see the chapter entitled "Editing data
in input fields".

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3.11.4 Test analogue outputs
Open analogue outputs
Analogue outputs  Press icon to open the pages of the ana-

logue outputs.
01.02.03.01 Fig. 21 Examples for analogue outputs
NOTE: Only the output numbers are displayed, e. g. AQ.64. The precise designa-
tion (output assignment) of the signal is contract-specific and can be found on the
wiring schematic.
 Press the icon to return to the overview page of the Start-up menu.

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3.12 Data backup
Display the “Data backup” menu
1.5 Data backup  Press field.

The login window for the input of a password is
opened.
The data backup, loading of data from a memory card or resetting to factory set-
tings is reserved to authorised persons after having entered a password.
 Enter password.
 Press again on the field “Data backup”
to open the menu “Data backup”.
 Should you have any questions, kindly
contact GEA Service, see chapter
“Service”.
Fig. 22
3.12.1 Backup data
Fig. 23
 Insert a suitable memory card in the HMI device, see chapter “HMI devices 4 –
9”.
IMPORTANT: If no saved data is available yet, the button <Load from memory
card> is hidden.
Data for the following areas can be saved or loaded in the Data Backup menu:
• Factory settings
• Commissioning data
• The latest settings

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Backup or load data or reset it to factory settings.
 Press field to backup settings to memory card.
 Press field to load settings from memory card.
IMPORTANT: Pressing the button <Load from memory card> in the column “Facto-
ry Settings” takes you to the “Presetting software” area. Further details can be
found in the chapter “Settings” and subsection “Switching on for the first time”
Returning to the Main Menu
 Press the icon to return to the input window of the “Start-up” menu.
3.13 User management

The User Management menu lists all users of the HMI device and the time that
they have used the HMI.
Display the “Data backup” menu
1.6 User management  Press on field to open the User Management

menu.
Leaving the list
 Press the icon to exit the User Management menu.

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Returning to the Main Menu
 Press the icon to return to the input window of the “Start-up” menu.

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3.14 Operation
Open the "Operation" menu
 Press the "Operation" icon in the navigation bar.
Fig. 24 Example of operation menu, here for a separator
The overview operation screen shows the feed top left, the machine/skid in the
middle and the discharge bottom right.
NOTE: The icons displayed below are general. Machine-specific icons are de-
scribed in the respective machine-specific documentation.
Basic measured values are assigned to the following areas here:
Meaning of the Operation Menu icons
If you press "Feed", the "Feed" page is shown, e.g. feed

rates for product/water, feed paths, controls in the feed
… to the extent that these are recorded by sensors.
 See the section entitled "Displaying and setting feed
data".
When the centrifuge icon is pressed, the "Centrifuge"

page is displayed.
Information about the machine, including its speed and
power reserves, is also displayed.
 See the section entitled "Displaying and setting ma-

chine data".

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Pressing the discharge icon displays the "Discharge"

page, including discharge quantities, discharge paths,
discharge controls … to the extent that these are record-
ed by sensors.
 See the section entitled "Displaying and setting dis-
charge data".
Pressing this button is powers up the machine until the standby mode
is reached.
Pressing this button stops the process stops and shuts down the ma-
chine .
Pressing this button starts the production and terminates the standby
mode
Pressing this button halts the process. Valves and pumps are shut or
stopped and the machine continues in standby mode.
Pressing this button stops the production and starts a cleaning pro-
cess (CIP).
When this button is pressed, the cleaning process is stopped (CIP)

and production is started.
When this button is visible the machine is in standby mode.

Pressing this button supplies water to the machine
When this button is visible, water is supplied to the machine.

Pressing this button blocks the water supply.
3.14.1 Display and set feed data

Display product feed rates
Display product feed data
 Press the rectangle in the main menu to display and amend

product feed data.

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02/01/2001 Fig. 25 Example: 2. Menu level, feed of a separator
Display and set feed data
 Press the pump icon to display the pump motor

screen and to edit settings.
 Press the valve icon to display the valve screen and

to edit settings.
Output field for feed temperature and icon for controller

“WXY”.
 Press the controller icon to display and modify cur-

rent control parameters and graphs of controller
characteristics.
 Press the icon to carry out settings on the product /

CIP feed.
 Press the icon to edit settings on the water inlet.
Display and set pump data
 Press the pump icon to display the pump motor

screen and to edit settings.

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07/03/2001
Fig. 26 3. Menu level: Settings for feed pump motor ,example
 Description of the icons and timer see chapter “Display “Motor” window”.
 To amend input, see chapter entitled "Editing data in input fields".
Exit input field
 Press the "X" icon to exit the screen and return to the previous
menu level.
Back
 Press the "Mode" icon to return to the overview on the first menu
level.

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Show valve data
Display and set valve data
 Press the valve icon to display the valve screen and

to edit settings.
07/01/2001 Fig. 27 Window: Valve, automatic mode, example
Set manual mode, terminate automatic mode.
 Press icon to exit automatic mode and activate manual mode.

This area is protected and requires the entering of a password.
Fig. 28 Window: Valve, manual mode, example
In this window settings can be made to the timers of the valve.

 For a description of the icons and timer see chapter “Valve screen” window.
 To amend values, see chapter entitled "Editing data in input fields".

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Terminate manual mode, activate automatic mode.
 Press the icon to activate automatic mode.
Display product feed and control data
Display and set product feed
 Press on the analogue value “100%” to open the

analogue window of the product feed.
2.1.01. Fig. 29 Analogue window feed controller, example
 For a description of the data and designations see chapter “Display analogue in-
put” window”.
 To edit threshold values and areas, see chapter "Editing data in input fields".
Exit input field
 Press the "X" icon to return to the overview on the first menu lev-
el.

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Display and adjust the product feed control data
 Press on controller symbol “WXY” to open the con-

troller analogue window.
07.04.01-1 Fig. 30 Controller window, example
 For a description of the data and designations see chapter “Display controller
window”.
 To edit threshold values and areas, see chapter "Editing data in input fields".
Feed data settings
 Press the icon to display the feed data settings.
Fig. 31 Example: “Settings” window: Feed
NOTE: These data are machine-specific and application-specific and are not de-
scribed at length here. They are described in the specific GEA IO manuals.

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Activates and deactivates the feed ramping

Only selectable with dynamic feed regulation turbidity monitoring
Return to the controller window
 Press the icon to return to the Feed menu.
Navigating back
level.
Setting product/CIP feed data
 Press the icon to carry out settings on the product /

CIP feed.
2.1.3.01 Fig. 32 Example of the menu window for product / CIP feed
Return to Feed menu
 Press the icon to return to the discharge menu.

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Water data settings
 Press the icon to edit settings on the water feed.
2.1.4.01 Fig. 33 Example of the menu window for product / CIP feed
2.1.4.01 Fig. 34 Example of the settings window for water feed

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Exit input field
menu level.
Back
level.
3.14.2 Displaying and setting machine data

Open second menu level

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2. Open menu level
 Press the "Machine" icon to display machine data.
02/02/2001 Fig. 35 Example: 2. Menu level: Machine data of a separator
Control water val- Control water valves

ves
 Press on the valve icons to display the "Control water
valves" menu and edit settings.
Note: Input is protected and a password is required to
make changes.
For further information refer to the section “Setting times

for control water valves”.
Process valves Process valves
 Press on individual valve icons to open the "Valve"

screen and edit settings.
make changes.
For more information, see the section entitled "Display

"Valve" screen".

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Drive motor
 Press the "!" status symbol to display alarm messages.

For the meaning of the icons refer to the section
“Alarms, warnings and message screens” in the chapter
“Getting to know the operating panel”.
 Press the green analogue value “Bowl Speed” to display
the analogue screen “Bowl Speed”
 Further descriptions see chapter “Display analogue
input screen”.

make changes.
Motor  Press on the motor icon “M” in the “motor” window.

The “Motor” screen opens.
 Further details see section “Displaying the Motor
screen”.
 Press on the analogue value “Motor Current” to display
the “ Analogue Input” screen.
- Press the input icon to display the current of the drive
motor during ejection monitoring and to specify a set
difference.
- Press the “Progression Curve” icon to display the
electric current progression curve. For further details
see chapter “Displaying the analogue input screen”.
 Press the icon to shut down the machine /plant.
 Press the icon to display the speed settings and edit timer settings
for centrifuge functions e.g. run-up time.
 For the values for speeds, timers and counters refer to the corre-
sponding GEA IO manual and the centrifuge manual.
Descriptions of the “Speed Settings” window:
No. Function Description

Speed min. If the value is undercut, the machine is shut
down.
Overspeed If the value is exceeded, the machine is shut
down.

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Exiting screen
menu level.
Back one menu level
 Press the "Mode" icon to return to the first level of the operation
menu
3.14.3 Displaying and setting discharge data

From first Menu level:
 Press in a rectangle bottom right to display and edit
the discharge data.
2.3.1.00 Fig. 36 2. Menu level: Discharge menu of a separator (example)
NOTE: The display will vary depending on the sensors and/or actuators used in the
discharge. The preselection is made in the factory settings, see chapter entitled
"Description”, section “Factory Settings”.
Editing discharge settings
 Press the icon to display the “Discharge settings” screen and to

check the discharge settings.

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Fig. 37 Example of settings at the discharge of a separator
 Press the icon to exit the screen and return to the previous menu
level.
Exit input field
 Press icon to exit the screen and get to the first menu level.

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3.14.4 Displaying alarms and warnings
 Press the status symbol to have alarm messages

displayed.
02/05/2001 Fig. 38 Example: From first + second Menu level: Displaying alarm messages
Acknowledging active alarm messages

 Press the icon for the acknowledgement key to
acknowledge messages and alarms. individually or
en masse, depending on application.
Symbol is white, i.e. all alarm messages have been

acknowledged.
 Press the "Alarm screen" icon to switch between the

"Active alarm messages" and "Alarm memory"
screens.
 Press the "info" icon to display help texts.
Exit input field

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3.14.5 Opening the “Motor" screen

The “Motor” screen is divided into 3 levels.
In the top level, the system number and a free description (max. 12 characters)
about the motor are displayed, together with an icon for closing the "Motor" screen.
The next level includes the manual/automatic modes and a status display for the
motor.
In the bottom level, delay times can be set.
M004 Fig. 39 "Motor" screen
Meaning of the icons in the “Motor” screen
System number of the motor and its designation, e.g. PID

no./motor name.
Closes the “Motor” screen and displays the previous

screen.
Switch off motor.
Switch on motor.
Activate manual mode.
Activate automatic mode.

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Alarm delay
 To edit input, see chapter entitled "Editing data in input

fields".
Switch-on delay

fields".
Switch-off delay

fields".
Status display of motor
Motor fault
Motor Off
Motor On
No motor feedback.
Motor in manual mode.
Motor locked or simulating.

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3.14.6 Opening the “Analogue input” screen

The information on the analogue input is presented in three screens (1-3).
In all three screens is the same top level, which consists of information on the ana-
logue input and the current value of the analogue input.
“Analogeingang” screen 1 is used to make basic settings for the measuring range
and the limits.
In the “Analogeingang” screen 2, the short time curve or the current curve is dis-
played below the first level.
In the “Analogeingang” screen 3, the long time archive of the measured value of
the analogue input is displayed below the first level.
Opening the “Analogeingang” screen 1
07.00.01 Fig. 40 Analogue input screen1
Description of the icons in the top level of the 3 “Analogue input” screens
System number of the analogue input, e.g. “A4”.

Right field, PID no. or name of the analogue input.
Current measured value of the analogue input with unit.
Closes the “analogue input” screen and displays the previ-

ous screen.
Description of the icons in the medium level of the 3 screens:
Setting the measuring range of the analogue

value.
Option: Compensation of the measured value (for PT 100

only).

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Description of the icons in the lower level of the 3 screens:
Limit for alarm “Low Low”.

limit
Limit for alarm “Low”.

limit
Limit for alarm “High”.

limit
Limit for alarm “High High”.

limit
Press <I> to get further information about the meaning of

the input fields in the medium and bottom level of the
screen.
Open the progression curves
Opens screen 2, curve representation of the measured

value of the analogue input, e.g. here the short time curve.
Display “Analogue input” screen 2

The “Analogeingang” screen 2 displays the short time curve of the measured val-
ue. The right-hand pane shows the current time value; the stored values move to
the left in the display. If necessary, the scaling of the time axis can be adjusted us-
ing the zoom buttons.
Fig. 41 Analogue input screen 2

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Meaning of the icons in “Analogue input” screen 2
Opens the curve representation of the measured value of

the analogue input, e.g. here the long time curve.
Zooms into the curve.
Zooms out of the curve.
Opening the “Analogeingang” screen 3

The “Analogue input” screen 3 displays the long time curve of the measured value.
The right of the screen initially shows the time value when switching to the long-
term archive. The archived values can be viewed using the arrow buttons depend-
ing on the sampling frequency. If necessary, the scaling of the time axis can be ad-
justed using the zoom buttons.
Fig. 42 Analogue input screen 3
Scrolls the long-term curve to the left.
Scrolls the long-term curve to the right.

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Zooms into the curve.

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3.14.7 Opening the “Digital signal” screen

The “Digital signal” screen is divided into 3 levels.
The top level displays information about the digital signal and an icon for closing
the "Digital signal" screen.
The next level includes the simulation/automatic modes and a status display for the
digital signal.
D_000. Fig. 43 "Digital signal" screen
Meaning of the icons in the “Digital signal” screen
Code/designation of digital signal
Closes the “Digital signal” screen and displays the previ-

ous screen.
Alarm delay

fields".
Status display of the digital signal
No digital signal/input 0
Digital signal active/input 1
Fault
Digital signal simulating (yellow square flashing)/input 1
3.14.8 Opening the “Valve" screen

The “Valve” screen is divided into 3 levels.

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The top level displays information about the valve and an icon for closing the
"Valve" screen.
valve.
V 000. Fig. 44 "Valve" screen
Description of the icons in the “Valve” screen
System number of the valve and PID no. or valve name
Close "Valve" screen and display previous screen.
Close valve.
Open valve.
Manual mode ON.
Automatic mode ON.
Alarm delay

fields".
Alarm delay

fields".

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Description of the icons in the “Valve” screen
Switch-off delay

fields".
Select NC (normally closed)
Select NO (normally open)
Status display of the valve
Valve fault.
Valve closed.
Valve open.
No valve response.
Valve in manual mode.
Valve locked or simulating.
3.14.9 Open the “Controller” screen

The “Controller” screen is divided into 4 sections.
The top level displays the system number of the controller, the measuring point
used and the manipulated variable of the controller.
The middle level contains information on the analogue input in the left section, and
on the analogue output driven by the controller in the right section.
In the lower level, the behaviour of the controller can be set.

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07.04.01-1 Fig. 45 “Controller” screen
Description of the icons in the “Regler” screen
System number of the controller.
The analogue input “A 003” is the measuring point of con-

troller “C 105”, the analogue output “Q 000” is the assigned
manipulated variable.
Closes the “Regler” screen and displays the previous

screen.
Measuring range of the analogue input “A 000”.
Actual value (controlled variable)
Current value of the analogue input.
Setpoint
Specifies the setpoint of the analogue input

fields".
Proportional coefficient (P term of the controller)
The actual value of “x” varies proportionally with the set-

point “y”. The proportional coefficient is proportional factor.
“Gain> 1” has an increasing effect
“Gain <1” has a decreasing effect

fields".

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Description of the icons in the “Regler” screen
Integral time (I term of the controller)
The integral term responds sluggishly to a deviation. Devi-

ations are added over time. The greater the integration
time, the slower the changes of the I term of the controller.
The I term makes the controller more stable but also slow-
er (more sluggish).

fields".
Calculation of control difference
The difference of nominal and actual value is the control

difference. For purposes of suppression of a minor contin-
uous oscillation due to the variable quantisation (e.g. with
a pulse-width modulation with PULSEGEN) the control
difference is guided via a deadband. With DEADB_W = 0
the deadband is switched off.

fields".
The output parameter “output signal positive impulse” is

set, if an impulse is to be emitted.

fields".
The output parameter “output signal negative impulse” is

set, if an impulse is to be emitted.

fields".
 Press icon to call up the controller graphs.

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07.04.01-2 Fig. 46 Time progression curve of the controller
 Display real time progression time progression curve.
 Stop real rime progression of the time progression curve.
 Zoom into the time progression curve.
 Zoom out of the time progression curve.
Return to the controller window
 Press icon to return to the controller window.
Back
level.
3.14.10 Open the “Step motor valve" screen

The “Step motor valve” screen is divided into 3 levels.

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The top level displays information about the step motor valve and an icon for clos-
ing the "Valve" screen.
valve.
07/01/2001 Fig. 47 Screen “Step motor valve”, automatic mode
Description of the icons in the “Step motor valve” screen
System number of the valve and PID no. or valve name
Close "Valve" screen and display previous screen.
Manual mode ON.
Automatic mode ON.
Run time of the motor control valve from 0 to 100%.

fields".
The output parameter “Output signal negative impulse” is

set for the set time.

fields".

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Description of the icons in the “Step motor valve” screen

set, if an impulse is to be emitted. In case of manual mode
an impulse is emitted once.

fields".
Current position in % of the motor control valve.
Set manual mode
 Press the icon to activate manual mode.
Fig. 48 Open the “Step motor valve manual mode" screen
Settings for the timers of the step motor can be effected in this window.
 To change timer settings, see chapter entitled "Editing data in input fields".
Description of the icons in the “Step motor valve” screen in manual mode

set, if an impulse is to be emitted. Pressing the button
emits a singe pulse
The valve is in manual mode.

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Status display of the valve
Valve fault.
Valve closed.
Valve open.
No valve response.
Valve in manual mode.
Valve locked or simulating.

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3.15 Help
Opening Help and information
Open Help
 Press the “Help” icon in the navigation bar.
03.00 Fig. 49 Example: Opening the Help Desk
Help menu
3.1 Documentation Documentation relating to the job, such as the

manual, can be retrieved here.
3.2 Colour concept Details on the colour concept of the control panel,
colour allocations, notes on standards and suitable
operating staff.
 Further information on the colour concept can
be found in chapter “Getting to know the operat-
ing panel”.
3.3 Notification function Notes on the option of sending SMS or email mes-
sages from the control unit (e.g. in the event of an
alarm).
3.4 Remote access Notes on the option of visualising or controlling the

control unit via a wide variety of IT components
from your own network or on an Internet-supported
basis.
3.5 Panel settings In this menu, it is possible to make various screen

settings, such as cleaning the screen, calibrating
the screen or brightness.
3.6 Machine information In this menu different information about the system
can be displayed, e.g. serial number of the separa-
tor, date of commissioning, program number etc.

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3.7 Measurements Display machine data, measured values and set-

tings.
3.15.1 Documentation
Opening the “Documentation” help menu
3.1 Documentation Display documentation
 Press the “Documentation” icon.
03/01/2001 Fig. 50 Help: View documentation through PDF viewer (example)
NOTE: Depending on the application, various documents may be stored in the

control unit. At the USB port on the operator panel, there is the option of updating
these documents using a memory stick.
Open documentation
Open documentation
 Press the PDF icon of the desired documentation.
PDF viewer opens, the desired document is displayed.
NOTE: The 4“ monitor is not suited to display documents.
3.15.2 Colour concept
Open the “Colour concept” help menu
3.2 Colour concept Display colour concept
 Press the “Colour concept" icon.

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03/02/2001 Fig. 51 Help: Information about the colour concept of the IO operator panel (example)
 For further notes see chapter “Displaying pipeline media”.

NOTE:
• Standards which deviate from this colour system may be followed on the basis
of a specific application.
• Persons with a disability in colour perception may only be able to assign these
colours to a limited extent . This should be taken into account when selecting
operating staff.
3.15.3 Messaging function

This menu displays information about the messaging function.
Open the "Messaging function" menu
3.3 Messaging Notes on the option of sending SMS or email

messages from the control unit (e.g. in the event
of an alarm).

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03/03/2001 Fig. 52 Help: Information about the messaging function of the operator panel( example)
NOTE: All GEA Westfalia Separator IO Operator panels provide the option of
sending SMS or email messages to fixed addresses in defined operating situa-
tions. Essentially this requires an email address for the Operator panel and a link
between the control unit and a local SMTP server. SMS messaging is also de-
pendent on the provider and the receiver's associated mobile wireless contract.
For details, please contact GEA Westfalia Separator.
3.15.4 Remote operation

This menu includes information about the option of operating the panel remotely.
Opening the "Remote operation" menu
3.4 Remote operation Open remote operation
 Press the “Remote operation" icon.
03/04/2001 Fig. 53 Help: Information about remote access to the control unit( example)

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NOTE: All GEA Westfalia Separator IO Operator panels offer the option of visualis-
ing or even operating the control unit via remote IT components (PCs, mobile
phones, tablets …). This essentially requires the control unit to be connected either
to a local network or the Internet. Additional measures (for the technical security of
this "Smart Service", for example) may be necessary depending on use.
For details, please contact GEA Westfalia Separator.
3.15.5 Screen settings

In this menu it is possible to make adjustments to the screen and call up other in-
formation.
Open the “Screen settings” menu
3.5 Screen settings Open the “Screen settings” menu
 Press the "Screen settings" icon.
This area is protected and can only be opened after entering a user name and
password.
 Enter user name and password, see chapter “Password protection”.
03/05/2000 Fig. 54 Help: Screen settings (example)
Configuring screen settings
Terminate runtime
 Press the icon to terminate the programme. The execution requires
the input of a password and is accessible only to authorised per-
sons.
Change language setting

 Press the icon, see Section “Change language”.
Cleaning the screen

 Press the icon, see Section “Cleaning the screen”.
 Clean the screen with a soft cloth.
Functions are blocked until the progress bar is complete.
Adjust the brightness

 Press the icon, see section entitled “Adjusting the brightness”.

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Calibrating the screen

 Press the icon, see Section “Calibrating the screen”
Set the date and time

 Press the icon and make the desired settings.
Changing language
3.5.03 Fig. 55 Help: Screen settings - changing language (example)
Changing language
 Type to change language
Exit language setting
Cleaning the screen
Cleaning the screen
 Press the icon to clean the screen.

 Watch the screen cleaning time elapse.

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Please clean the screen!
Fig. 56 Help: Screen settings: Cleaning the screen (example)
The screen should be cleaned with a soft cloth. During screen cleaning, remaining
time is indicated by a grey progress bar shrinking to the left.
 Clean the screen, see also chapter entitled “Maintenance”.
Changing the brightness
Adjust the brightness

 Press the icon, see section entitled “Adjusting the brightness”.
03/05/2002 Fig. 57 Help: Screen settings , brightness control (example)
 Enter the desired percentage value in the input field.

Max. brightness at 100 %.

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 Press the icon to save the setting.

 Press the icon to calibrate the screen.
Fig. 58 Help: Screen settings: Calibrating the screen (example)
 Briefly press the centre of the calibration target.

The calibration crosshairs are displayed at the next position.
 Proceed as outlined above for each of the following four positions of the calibra-
tion target.
When the calibration target has been contacted in all positions, the following dia-
logue is displayed:

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03/06/2004 Fig. 59 Help: Confirm screen settings / calibration (example)
 To accept the calibration, touch the touchscreen within 30 seconds.

After touching within 30 seconds, the new calibration is saved and the display
changes back to the “Screen settings” overview screen.
Otherwise, the calibration is discarded and the original calibration is used.
Setting the time and date

 Press the icon to calibrate the screen.
03/05/2001 Fig. 60 Help: Screen settings: Display or edit time and date (example)

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 Press on the input field.

An input keyboard is shown.
 Enter the current data using the input keyboard.
Further information, see chapter "Description”, section “Editing data in input fields".
 Press the icon to save the setting.
3.15.6 Machine information

Information about the machine/system can be retrieved in this menu.
Open “Machine information” menu
3.6 Machine information

 Press “Machine information” field.
03/06/2001 Fig. 61 Help: Display machine information (example)
The following information can be retrieved:

• Machine type
• Serial number of the machine
• Software programme number
• Wiring schematic number

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Fig. 62 Help: Display machine information (example)
The following information can be retrieved:

• Standard HMI IP address: 10.202.55.151
• Standard HMI subnet mask: 255.255.255.0
NOTE: A smart client function is optionally available.
3.15.7 Measurements
This menu shows information on actual measured data of the centrifuge.
Open the "Measurements" menu.
3.7 Measurements Calling up measurements
 Press the “Measurements" icon.

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03/04/2001 Fig. 63 Help: Information about remote access to the control unit
Overview of all registered measured values
Measurements
Measured value: Description / Unit of measurement

Main motor current / power [A]
Bowl speed [rpm]
Product throughput [hl/h]
Discharge pressure [bar]
Turbidity [%]
Concentrate [hl/h]

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3.16 Service
This menu provides the relevant information for servicing and maintenance of the
system, e.g. service intervals or contact data.
Open the "Service" menu
 Press the "Service" icon in the navigation bar.
04:00 Fig. 64 Open the "Service" menu
Description of the icons in the “Service” menu
4.1 Contact/hotline Contact data and hotline for GEA Westfalia Separator.
4.2 Preventative main- Information about the benefits of the GEA preventative
tenance maintenance service.
4.3 Condition monito- Information about condition monitoring of the machine

ring by GEA Westfalia Separator wewatch®.
3.16.1 Contact/hotline
Open“Contact/ Hotline” menu
4.1 Contact/Hotline  Press field to open the “Contact/Hotline”

menu.

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Fig. 65
IMPORTANT: The data is filled in during start-up
Press the icon to return to the start page of the service menu.
3.16.2 4.2 Preventative maintenance
Open the “Preventative maintenance” menu
4.2 Preventative maintenance  Press field to open the “Preventative mainte-

nance” menu.
Fig. 66
The “Preventative maintenance” menu shows the service interval arranged in a cir-
cle. The next service is always at the top.

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When the date for the next service is approaching the Service icon in the naviga-
tion bar is highlighted.
Displaying the upcoming service
When the service icon in the navigation bar is flashing yellow, the
next service is due. Then there is only 10% of the interval left before
the next service.
When the service icon in the navigation bar is flashing red, the time
for the next service has arrived.
The meaning and function of the service cycle
Fig. 67
Key to the service cycle
Item Meaning
1 This service at the top is the next upcoming on 01.04.2017 or after 1500
operating hours, whichever is the sooner. Kit A (ordering instructions)
must be ready for the service.
2 The next service but one, with date or after operating hours, and the re-
quired service kits.
3 The next service but two, with date or after operating hours, and the re-
quired service kits.
4 Date and operating hours of the last service.
5 Current total operating hours

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Editing preventative service settings
Setting service dates
 Press the icon to edit preventative service settings.

This menu is restricted to service technicians and requires a pass-
word.
Fig. 68
 To change settings, see chapter entitled "Editing data in input fields".
Saving data changes
After all current data has been entered, press the memory card icon to
accept and save the settings.
Press the icon to return to the start page of the service menu.
3.17 Training
In this menu general information can be retrieved about centrifuges, their safety,
centrifugal separation technology and also about training offers for operating staff
run by GEA .
Opening the "Training" menu
Opening the Training menu

 Press the "Training" icon in the navigation bar.

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05:00 Fig. 69 Opening "Training" (example screen)
"Training" menu
5.1 Separation technology General information about separation technology

and how it is used at GEA.
5.2 GEA IO Information about the concept of the new genera-

tion of GEA IO controls.
5.3 Customer training Information on training offers.
5.4 E-Learning Information on online training offer from GEA.
3.18 GEA Westfalia Separator

In this chapter you can find information about the GEA Westfalia Separator.
Open the "Company portrait" menu
Open GEA
 Press the "Company portrait" icon in the navigation bar.

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Description 8555-9001-050 / 05.01.18
06:00 Fig. 70 Open company portrait
IMPORTANT: Documents are only available for screen sizes above 9”.
Company profile menu
GEA Group company profile
Company profile of GEA Westfalia Separator

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4 Technical data
4.1 Technical specifications ......................................................................... 104

4.1.1 Certificates and approvals ..................................................................... 104
4.1.2 Directives and declarations ................................................................... 104
4.1.3 Dimensional drawings of 4" Operator panel .......................................... 104
4.1.4 Technical data of the Operator panel .................................................... 104

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4.1 Technical specifications
4.1.1 Certificates and approvals

For certificates and approvals for the operator panel, see the manufacturer's oper-
ating instructions in Chapter “Technical information”.
The certificates and approvals include:
• CE approval
• UL approval
• FM approval
• Ex approval
• Marking for Australia
• Marking for Korea
4.1.2 Directives and declarations

For directives and declaration for the operator panel, see the manufacturer's oper-
ating instructions in Chapter “Technical information”.
The directives and declarations include:
• Electromagnetic compatibility (EMC)
• ESD guidelines (electrostatic sensitive device)
4.1.3 Dimensional drawings of 4" Operator panel

For the dimensions of the Operator panel, see the manufacturer's operating in-
structions in Chapter “Technical information”.
4.1.4 Technical data of the Operator panel

The information provided here is the technical data of the 4” operator panel em-
ployed by GEA. .
For more information and details of the operator panel, see the manufacturer's op-
erating instructions in Chapter “Technical information”.
Technical data of the Operator panels
Device type
Unit 4“ 7“ 9“ 15“
Weight [kg] 0.6 1.4 1.9 5.2
Active display area [mm] 4.3“ 7.0“ 9.0“ 15,4“
95x53 152x91 195x117 331x207
Resolution [Pixels] 480x272 800x480 800x480 1280x800
Number of colours up to 16 million

Brightness control Yes, value range 0 to 100 1, 0 = backlight off
Backlight [h] LED
Half brightness Life time 80000
(MTBF 2)

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Technical data of the Operator panels
Device type
Unit 4“ 7“ 9“ 15“
Pixel error class according II I
ISO 9241-307
Function keys 4 - - -
Labelling strips Yes - - -
Usable memory for [Mbytes 4 12 12 24
user data ]
Usable memory for [Mbytes 0.512 2 2 4
Recipe data ]
Additional memory for [Mbytes 4 12 12 24
options ]
Memory card 2 x MMC/SD combination slot
Interfaces
1 x RS 422/485 [Mbps] 12
(PROFIBUS) (Applies to DP mode)
Ethernet (PROFINET) 1 x RJ45 2 x RJ45 10/100Mbps

10/100
Mbps
Ethernet (PROFINET - - - 1 x RJ45
basic functionality) 10/100/
1000
Mbps
Audio Line In and Line Out
USB 2.0 1 x Host 2 x Host
1 x De- 1 x Device
vice
Power supply
Rated voltage [DC V] 24
Permissible voltage range [V] +19.2 V to +28.8 V
Rated current [A] 0.13 0.5 0.75 1.5
Inrush current I2t [A²s] 0.5
Rating [W] 3.1 12 18 36
Max. permissible tran- [V] 35 (500ms)
sients
Minimum time between [s] 50
two
transients
Internal protection Electronic
Other
Buffered real-time clock Yes
Sound Onboard Integrated or external via Line OUT
beeper
Magnetic field strength 50/60 Hz;
100 A/m RMS

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Mechanical ambient conditions

The mechanical ambient conditions for the operator panel are specified in the table
in the form of sinusoidal oscillations.
Frequency range f Continuous Occasional
5 Hz ≤ f ≤ 8.4 Hz
1
Amplitude 0.0375 mm Amplitude 0.075 mm
8.4 Hz ≤ f ≤ 150 Hz Constant acceleration 0.5 Constant acceleration 1
g g
1) Frequency range for 4“ operator panel: 5 Hz ≤ f ≤ 9 Hz
Climatic ambient conditions
Ambient conditions Permissible range Remarks
Temperature [°C]:
Vertical installation 0 to 50 °C
(Landscape)
0 to 40 °C
(Portrait) Inclination angle
Inclined installation 0 to 40 °C max. 35°
(Landscape)
0 to 35 °C
(Portrait)
Relative humidity 10 to 90%
without condensation
Air pressure 1 080 to 795 hPa Corresponds to an alti-
tude of
-1000 m to 2000 m
Pollutant concentration SO2: < 0.5 vpm; Test : 10 cm³/m³;
Relative humidity 10 days
< 60%,
no condensation
H2S: < 0.1 vpm; Test : 10 cm³/m³;
Relative humidity 10 days
< 60%,
no condensation
Insulation test
Test voltages
The insulation strength is demonstrated by the type test using the following test
voltages in accordance with IEC 61131-2:
Circuits with rated voltage Ue rela- Test voltage

tive to other circuits or ground
24 V 520 VDC or 370 VAC
For Ethernet port: 1500 VAC

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Protection class
Protection class I acc. to IEC 61140, i.e. earthing conductor connected to mounting
rail required!
Foreign body and water protection
Protection class Explanation

acc. to
IEC 60529
Front face in built-in condition
IP65
Front face only Type 4X/Type 12 (indoor use only)
Back cover IP20
Protection against contact with standard probes.
Not protected against ingress of water!
Note:
The protection class at the front can only be ensured if the mounting seal rests
completely against the mounting cut-out.

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5 Transport and storage
5.1 Safe transport of the HMI device ........................................................... 110

5.1.1 Safety during transport .......................................................................... 110
5.1.2 Hazards from ambient temperatures ..................................................... 110
5.1.3 Check for transport damage .................................................................. 110
5.2 Conditions of transport and storage conditions ..................................... 110
5.2.1 Mechanical and climatic conditions of transport and storage ................ 110

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5.1 Safe transport of the HMI device
5.1.1 Safety during transport

Note the following information for transport and storage:
• Transport the HMI device only in the original packaging.
• Note the transport instructions on the packaging.
5.1.2 Hazards from ambient temperatures

The HMI device has sensitive electronic components. The HMI device can be
damaged as a result of frost or high temperatures.
 To avoid damage, prevent the effects of frost during transport and storage.
 Avoid installing or storing the HMI device near objects with string heat radiation.
5.1.3 Check for transport damage

Check the package contents for visible transport damage and completeness.
Damaged parts
A damaged part leads to malfunctions of the operator terminal.
Do not install damaged parts included in the package.
Contact GEA Westfalia Separator if there are any damaged parts.
5.2 Conditions of transport and storage conditions
5.2.1 Mechanical and climatic conditions of transport and storage

The HMI device exceeds the requirements of IEC 61131-2 regarding transport and
storage conditions. The following specifications apply for an HMI device that is
transported and stored in its original packaging.
The climatic conditions conform to the following standards:
• IEC 60721-3-2, Class 3K7 for storage
• IEC 60721-3-2, Class 2K4 for transport
The mechanical conditions are compliant with IEC 61131-2.
Avoid condensation
If the HMI device was exposed to low temperatures or extreme temperature fluctu-
ations, moisture may condense on or inside the HMI device. Condensation may
occur. This can cause malfunction.
Before commissioning, the HMI device must be allowed to reach room tempera-
ture.
 Do not exposed the HMI device to direct heat radiation from a heater.
 In case of condensation, switch on the HMI device only after complete drying af-
ter a waiting time of approximately 4 hours.
Problem-free and safe operation of the HMI device requires proper transport, stor-
age, installation and assembly as well as careful operation and maintenance.
Failure to comply with these provisions will void the warranty of the HMI device.

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6 Assembly and installation

6.1.1 Avoid hazards during installation and connection ................................. 112
6.2 Operating conditions .............................................................................. 112
6.2.1 Mechanical and climatic conditions of use ............................................ 112
6.2.2 Use with additional measures................................................................ 112
6.2.3 Mechanical ambient conditions ............................................................. 112
6.3 Specify mounting position ...................................................................... 113
6.4 Preparing the mounting cut-out ............................................................. 114
6.5 Installing the HMI device ....................................................................... 115
6.5.1 Positioning the clamps ........................................................................... 115
6.5.2 Inserting the mounting gasket ............................................................... 116
6.5.3 Inserting the HMI device ........................................................................ 116
6.6 Connecting the HMI device ................................................................... 117
6.6.1 Connection instructions ......................................................................... 117
6.6.2 Equipotential bonding ............................................................................ 117
6.6.3 Requirements for equipotential bonding ................................................ 118
6.6.4 Connecting the power supply ................................................................ 119
6.6.5 Connecting the configuration PC ........................................................... 120
6.6.6 Connecting the control unit .................................................................... 121
6.6.7 Connecting a USB device ...................................................................... 121
6.6.8 Connecting a printer .............................................................................. 122
6.6.9 Connecting an audio device .................................................................. 122
6.6.10 Switching on and testing the HMI device .............................................. 123

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6.1 Safety information
6.1.1 Avoid hazards during installation and connection

Choose the installation location of the HMI device.
The following must be observed when installing the HMI device:
• Position the HMI device such that it is not exposed to direct sunlight.
• Place the HMI device in a position that is ergonomically convenient to the opera-
tor.
• Choose an appropriate installation height.
• Avoid glare from light.
• Avoid covering the vents of the HMI device by the installation.
• Observe the permissible mounting positions.
6.2 Operating conditions
6.2.1 Mechanical and climatic conditions of use

The HMI device is designed for weather-protected locations. The operating condi-
tions meet the requirements according to DIN IEC 60721-3-3:
• Class 3M3 (mechanical requirements)
• Class 3K3 (climatic requirements)
6.2.2 Use with additional measures

Do not use the HMI device in the following locations without additional measures:
• In locations with a high degree of ionising radiation.
• In locations with difficult operating conditions, for example by: corrosive vapours,
gases, oils or chemicals,
• strong electric or magnetic fields,
• in installations requiring special monitoring, for example, in lifts or elevators,
• in systems in particularly hazardous areas.
6.2.3 Mechanical ambient conditions

The mechanical ambient conditions for the HMI device are listed in Chapter “Tech-
nical data”.
Reducing vibrations
If the HMI device is subjected to greater shocks or vibrations, acceleration or the
amplitude must be reduced by appropriate measures.
We recommend to mount the HMI device or the control cabinet on damping mate-
rials, for example, elastic mounts.
Check conditions of use

Check the following points before installing the HMI device:
 standards, approvals, EMC parameters and technical information on the applica-
tion of the HMI device.

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You can find this information in the following chapters:

• “Technical data”, Section “Certificates and approvals”
• “Technical data”, Section “Electromagnetic compatibility”
Check the mechanical and climatic ambient conditions for operation of the HMI de-
vice; see Chapter “Technical data”, Section “Ambient conditions”.
 See the information on the local use of the HMI device; see Chapter “Safety”,
Section “Usage notes”.
Permissible rated voltage and corresponding tolerance range:
• Rated voltage: +24 VDC
• Tolerance range: 19.2 V to 28.8 V
6.3 Specify mounting position

Determine the installation position of the HMI device; see the manufacturer's oper-
ating instructions for the HMI device.
• Mounting the HMI device horizontally.
For vertical installation (0° inclination

angle), a max. ambient temperature of
+50 °C is permissible, +40 °C for installa-
tion at an angle.
Fig. 71
The HMI device is designed for installation in:

• Built-in cabinets
• Control cabinets
• Control panels
• Panels
All of these mounting options are referred to as “control cabinet”.
The HMI device is self-ventilated and allowed for inclined installation up to an angle
of +/-35° in stationary control cabinets.
Damage by overheating
When installed at an angle, the convection through the HMI device is reduced,
which also lowers the maximum permissible ambient temperature during operation.
If there is sufficient forced ventilation, the HMI device can also be operated at an
inclined mounting position up to the maximum permissible ambient temperature for
vertical installation. Otherwise, the HMI device may be damaged and its approvals
and warranty may be void.

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For information on the ambient conditions, see Chapter “Technical data”, Section
“Ambient conditions”.
Check clearances
Required clearance around the HMI device to ensure sufficient self-ventilation must
be maintained.
X clearance at least 15 mm.

Y clearance at least 50 mm.
Z clearance at least 10 mm.
Fig. 72
NOTE:
For installation in control cabinets and specifically in closed housings, be sure not
to exceed the permitted ambient temperature.
6.4 Preparing the mounting cut-out

The following requirements must be observed for selecting the installation location:
• The material around the cut-out must be sufficiently stable to ensure a secure at-
tachment.
• The material must not be deformed by the fastening elements, so that the re-
quired protection classes are achieved.
Protection classes
For the requirements to comply with the protection classes, see also the manufac-
turer's operating instructions for the HMI device:
• material thickness for protection class IP65 or protection class front face only
Type 4X/Type 12 (indoor use only) at the mounting cut-out: 2 mm to 6 mm
• Permissible deviation from flatness at the mounting cut-out: ≤ 0.5 mm
• This condition must be fulfilled also for the installed HMI device.
• Permissible surface roughness around the mounting gasket: ≤ 120 μm (Rz
120)

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Compatibility of the mounting cut-out with other HMI devices

For mounting cut-outs of other HMI devices, see the manufacturer's operating in-
structions for the HMI device.
Dimensions of the mounting cut-out
Note:
For vertical installation, width and height
have to be changed accordingly.
Fig. 73
Dimensions of the mounting cut-outs
HMI device W [mm 0/+1]] h [mm 0/+1]

4“ 122 98
6.5 Installing the HMI device
6.5.1 Positioning the clamps

Position the clamps as shown below so that the specified protection class is
achieved.
Insert the clamps as follows:
 Position the clamps at the cut-outs, note the embossing.
 Insert one clamp into each embossing.
The table below shows the type, number and location of the clamps for the HMI
device.
Clamps at the HMI device
HMI device Clamps

Type Quantity Location on the HMI device
4“ plastic clamps 4

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The following requirements must be met before installing the HMI device:
• All the packaging components and protective foils on the HMI device have been
removed.
• The mounting clamps from the accessory kit are complete.
• The mounting gasket on the HMI device is present.
6.5.2 Inserting the mounting gasket
CAUTION Property damage caused by improperly installed mounting gasket.
The assured protection class is not ensured If the mounting gasket is damaged,
twisted or protrudes beyond the HMI device.
 Check the fit of the mounting gasket; it must not be damaged, twisted or pro-
trude in order to avoid leaks.
 Replace damaged mounting gasket.
6.5.3 Inserting the HMI device
 Insert the HMI device from the front

into the mounting cut-out.
Fig. 74
 1. Insert the clamp into the cut-out

provided on the HMI device.
 2. Tighten the set screw to secure the
clamp, tightening torque 0.2 Nm.
 Repeat the steps 1 and 2 until all
clamps are installed.
 Check the fit of the mounting gasket.
Fig. 75

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6.6 Connecting the HMI device
6.6.1 Connection instructions

Conditions for connection:
• The control unit is installed in accordance with the specifications of this instruc-
tion manual.
• Only use standard shielded cables for data cables.
Order of connections
Failure to follow the proper order in making the connections may cause
CAUTION
damage to the HMI device.
The HMI device may be damaged if it is not connected in the order described be-
low.
 Connect the HMI device in the order listed below.
Connect the HMI device in the following order:

• Equipotential bonding
• Power supply
 Perform a power-on test to make sure that the power supply is not connected
with reverse polarity.
• Control unit
• Configuring PC if required
• Peripherals if required
IMPORTANT:
If the HMI device ever has to be disconnected, it must be done in reverse order.
Connecting the cables

Connect the HMI device with the connecting cable to the terminal box of the asso-
ciated machine/system; see circuit diagram.
Information on the connecting cable:
 Route the cable from the HMI device to the machine/system without using the
terminal block in the control cabinet.
Only this will ensure that a proper and EMC-compliant connection of the proximity
switches is established to the evaluation unit.
 Cut excess cable length. If it is not possible to cut the cable. wrap up the cable
and secure it with cable ties.
 When connecting the cables, make sure that the contact pins are not bent.
 Secure the cable connectors to the socket with screws.
 Provide adequate cable strain relief.
6.6.2 Equipotential bonding

Differences in potential
Differences in potential can occur between spatially separated system parts. The
potential differences can lead to high transient currents over the data cables there-

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by destroying their interfaces. Transient currents can develop if the cable shielding
is terminated at both ends and earthed at different system parts.
Potential differences can be caused by different power inputs.
6.6.3 Requirements for equipotential bonding

Potential differences must be reduced by means of equipotential bonding to a level
that does not affect the proper functioning of the electronic components.
When fitting the equipotential bonding, note the following:
• The effectiveness of equipotential bonding increases, the smaller the impedance
of the equipotential bonding conductor or the large the cross-section of the equi-
potential bonding conductor.
• If two system parts are connected to each other via shielded data cables whose
shields are both connected to the protective earthing conductor, the impedance
of the additional equipotential bonding conductor must not exceed 10% of the
shield impedance.
• The cross-section of an equipotential bonding conductor must be rated for the
maximum transient current. In practice, equipotential bonding conductors with a
minimum cross-section of 16 mm² have proved effective.
• Use equipotential bonding conductors made of copper or galvanised steel.
• Connect the equipotential bonding conductors over a large area to the protective
earthing conductor and protect them from corrosion.
• Clamp the shield of the data cable flat to the equipotential bonding rail using a
cable tie. Keep the cable length between the HMI device and the equipotential
bonding rail as short as possible.
• Route the equipotential bonding conductor and data cables parallel to each oth-
er with minimum clearance.
Connection diagram
CAUTION Unsuitable cables may damage interface components.
Cable shielding is not suitable for equipotential bonding. Equipotential bonding

conductors must have a minimum cross-section of 16 mm², otherwise the interface
modules can be damaged.
 Use only prescribed equipotential bonding conductors.

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Connection of equipotential bonding by the example of the 7" HMI device.
Fig. 76 Equipotential bonding by the example of the 7" HMI device.
1 Earth connection
2 Cable tie
3 PROFIBUS data line
4 PROFINET data line
5 Equipotential bonding conductor
6 Equipotential bonding rail
7 Control cabinet
6.6.4 Connecting the power supply
Damage to the HMI device by external voltages or excessive operating volt-

CAUTION
ages.
There is a risk of property damage, if the connection voltages do not match the
specifications on the nameplate of the HMI device. Potential-free contacts of cou-
pling relays carry external voltages that need to be considered.
 Connect the HMI device only to voltages that are specified on the nameplate in-
side the HMI device.
 Only use power supplies with DC 24V supply voltage and safe electrical isolation
in accordance with IEC 60364-4-41 or HD 384.04.41 (VDI 0100, part 410), for
example, according to PELV standard.
For a non-isolated system setup:
Connect the GND 24V port of the 24V power supply output to the equipotential
bonding for uniform reference potential. Choose a central connection point if possi-
ble.

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Power supply connection diagram
 Note when connecting:

The electrical mains terminal for connec-
tion of the supply voltage is included in
the accessory kit.
The electrical mains terminal is rated for
cables with a cross-section of max.
1.5 mm².
 Do not tighten the cable fastening
screws of the mains terminal with a
screwdriver, if it is already plugged into
the HMI device.
Fig. 77 The pressure by the screwdriver might
damage the socket in the HMI device.
Reverse polarity protection

The HMI device has reverse polarity protection.
Uninterruptible power supply (UPS)

The uninterruptible power supply is connected to the 24V input and to a type A
USB port on the HMI device.
When connected to the USB interface of the HMI device, the following uninterrupti-
ble power supplies are supported:
SITOP DC UPS modules from a current rating of 6 A, e.g. 6EP1931-2DC42
For details on the uninterruptible power supply, refer to the manufacturer's operat-
ing instructions.
6.6.5 Connecting the configuration PC

Connection diagram
 Refer to Chapter “Technical data” for a

description of the interfaces.
1 = connection to the configuration PC
via USB type Mini-B.
2 = connection to the configuration PC

via PROFINET (LAN).
Note:
Alternatively, the HMI device can also be
connected to the configuration PC via
PROFIBUS. However, the transfer
speeds are lower, the transfer times
Fig. 78 longer.
Information on the USB type Mini-B

Note the following points before using the USB type Mini-B:
• The USB type Mini-B interface is suitable only for commissioning or mainte-
nance purposes.
• For connecting to the USB type Mini-B interface, a USB 2.0 certified cable is re-
quired.
• Max. USB cable length is 1.5 m.

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 Switch off the HMI device.

 Connecting the configuration PC
 Connect the PROFINET interface or USB type Mini-B with the configuration PC.
 Note for the USB connection:
- Connect the USB Mini-B connector to the USB Mini-B socket of the HMI de-
vice.
- Connect the USB A plug to a free USB interface on the configuration PC
 Switch on the HMI device.
IMPORTANT:
For further details on connecting the configuration PC, see the operating instruc-
tions of the manufacturer of the HMI device, e.g., assigning an IP address, updat-
ing the operating system, or connecting several HMI devices.
6.6.6 Connecting the control unit

Connection diagram
Malfunction if control is connected to the HMI device with non-approved ca-

CAUTION
bles.
The use of non-approved cables for connecting a control may cause malfunctions.
 Use only approved cables to connect a control.
 Standard cables are available for cou-

pling. For details see the operating in-
structions of the manufacturer of the
HMI device.
1 = connection to control via PROFIBUS
2 = connection to control via PROFINET

(LAN)
Fig. 79
For more information on connecting a control, refer to the operating instructions of

the manufacturer of the HMI device, for example on connecting via PROFINET.
6.6.7 Connecting a USB device

Note the following when connecting to the USB type A interface:
• The USB type A interface is not suitable for commissioning.
• A USB 2.0 certified cable is required.
• Max. USB cable length is 1.5 m.
• Malfunction of the USB interface.
• Note the maximum load to avoid overloading USB interface with excessive cur-
rent.
For more information on connecting to the USB type A interface, refer to the oper-
ating instructions of the manufacturer of the HMI device.

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The following devices can be connected to the USB type A interface of the HMI
device:
• External mouse
• External keyboard
• Printer
• USB memory stick
• Industrial USB hub 4
The industrial USB hub 4 can be obtained from GEA Westfalia Separator if re-
quired.
6.6.8 Connecting a printer
Malfunctions can occur when using connection cables without a metallic

CAUTION
braid shield.
If lines are used without a metallic braid shield between the HMI device and the
printer, malfunctions may occur.
 Use only connecting cables with metallic shields earthed at both end.
The figure shows the connection be-

tween the printer and the HMI device.
Note:
For further details on connecting a printer
to the HMI device, refer to the operating
instructions of the manufacturer.
Fig. 80
6.6.9 Connecting an audio device
CAUTION Interference when cable is connected to “Line Out” port.
If an audio device is connected to the “Line Out” port, the connecting cable of the
audio device may cause increased interference.
 Use inadequately shielded audio devices, such as headsets and headphones, at
the “line-out” port only during commissioning.
If audio devices are used during production operation, the connecting cables of this
audio equipment must be shielded such that the current guidelines for interference
emission are adhered to.
The following ports can be used for audio devices:
• “Line Out”, for example, for active speakers or other audio amplifiers.
• “Line In” for audio sources with line-in level.

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IMPORTANT:
For more information on connecting audio devices, refer to the operating instruc-
tions of the manufacturer of the HMI device.
6.6.10 Switching on and testing the HMI device

 Switch on the power supply.
After switching on the power supply, the monitor screen lights up.
An animated graphic is displayed during the start-up process.
If the HMI device does not start, the wires on the mains terminal may be reversed.
 Check the connected wires and change their connection if necessary.
After starting the operating system, the loader is displayed.
Under the following conditions, the HMI device automatically enters “transfer”
mode during commissioning:
• No project is defined on the HMI device.
• At least one data channel is configured.
Meanwhile, the transfer is performed.
If the transfer is to be aborted, use the “Cancel” button.
The loader appears again.

IMPORTANT:
When restarting the system, a project may already exist on the HMI device. The
project will then start after an adjustable delay time or via the “Start” button.
The project is exited with the appropriate control object.
Refer to the system documentation for more detailed information.
Function test
After commissioning, run a functional test.
If any of the following conditions occurs, the HMI device is functional:
• The “Transfer” dialogue box is displayed.
• The loader is displayed.
• A project is started.
Switching off the HMI device

Exit the project on the HMI device before the HMI device is turned off.
The following options are available to switch off the HMI device:
• Cut off the power supply.
• Pull out the mains terminal on the HMI device.

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7 Settings
7.1 Parameterizing the HMI device ............................................................. 126

7.1.1 Displaying functions of the control panel ............................................... 126
7.2 Visualisation file in the HMI device ........................................................ 128
7.2.1 Restoring a new visualisation (“Restore”) ............................................. 128
7.2.2 Backing up the current visualisation ...................................................... 132
7.3 Set IP address ....................................................................................... 136

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Settings 8555-9001-050 / 05.01.18
7.1 Parameterizing the HMI device

The following parameters can be set for the HMI device; see the operating instruc-
7.1.1 Displaying functions of the control panel
After starting the HMI device, the “Start

centre” is displayed.
If a project (operating program of the

machine/system) exists in the HMI de-
vice, it is automatically started after a
delay time.
If the button “Settings” is pressed during

the delay time, an overview page opens
in the operating system of the HMI de-
vice. All symbols shown there are listed
and described below.
Fig. 81
The following parameter can be shown and set on the overview page in the operat-
ing system of the HMI:
Setting option in the operating system of the HMI device
Symbol Description
Import and delete certificates.
Set date and time.
Change the monitor settings.
Configure the on-screen keyboard.
Change general Internet settings.

Set proxy server.
Change security settings.
Set the character repeat.
Set double-clicking characteristics.
Change network settings.
Change login data.

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Display system data of the HMI device.
Change password protection.
Change print settings.
Activate PROFINET services.
Country-specific settings
Set the screen saver.
“Service & Commissioning”

Backup to an external storage device.
Restore from an external storage device.
Enable sound and adjust sound volume.

Assign a sound to an event.
View system settings.

View memory allocation.
Set the computer name of the HMI device.
Configure the data channel.

Set the delay time.
Set the storage location.
Change MPI/PROFIBUS DP settings.
Switch on the uninterruptable power supply.
Status of the uninterruptible power supply.
Change e-mail settings.

Configure Telnet for remote control.
 For more information on settings, refer to the operating instructions of the manu-
facturer of the HMI device.

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7.2 Visualisation file in the HMI device

It is possible to load a new program of the visualisation interface into the HMI de-
vice without a programming device (“Restore”) or to store the current program
stored on a storage medium as a backup (“Backup”).
7.2.1 Restoring a new visualisation (“Restore”)
Fig. 82
1 Slot “X51”
2 HMI Memory Card, SD Card
 Disconnect power to the control.

 Import the HMI memory card (2) into the “X51” slot (1).
IMPORTANT: Alternatively, the visualisation can also be updated from other stor-
age media, such as a USB stick. The restore procedure is then analogous to the
process described here. Only the selection of the storage medium is to be adapted.
 Switch the power back on.
The loader is briefly displayed in the start phase of the operator panel.

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 Touch “Settings” button in the “Start

centre”.
An overview screen in the operating sys-
tem of the HMI device opens, which is
shown below.
Fig. 83
Fig. 84
 Open the “Service & Commissioning” button with a double-click.
 Touch the “RESTORE” button to start

the “Restore a visualisation” operation.
 Touch the “Next” button.
Fig. 85

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Multiple storage media can be connected

to the controller. The available storage
media are displayed.
 Select the desired-storage medium.

Only then the next step can be executed.
Fig. 86
The visualisation files available on the

selected storage medium are scanned
and listed automatically in a new screen.
Fig. 87
 Select the desired visualisation file.

Only then further options are available.
 Touch the “Restore” button to restore
the selected visualisation file.
When selecting the “Details” button,
properties of the selected file are availa-
ble.
Fig. 88
IMPORTANT: The “Delete” button is used to delete the selected file from the stor-
age medium.
Selecting the “Details” and “Delete” buttons opens another screen that can be
closed by touching the “X” icon.

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Touching the “Restore” button opens the

screen shown here with an additional
security prompt.
 When you touch the “Yes” button, the

visualisation currently stored in the
panel visualization is deleted and re-
placed with the previously selected
new visualisation file from the storage
medium.
Fig. 89
The storage process is automatic and

may take a few minutes. The status of
the process is displayed by a progress
bar.
Fig. 90
When the restore operation is complete, the system displays an appropriate mes-
sage in an additional screen.
 Touch the “OK” button to confirm.
The panel will then automatically reboot, which may take a few minutes.

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7.2.2 Backing up the current visualisation
Fig. 91
1 Slot “X51”
2 HMI Memory Card, SD Card

 Import the HMI memory card (2) into the “X51” slot (1).
IMPORTANT: Alternatively, the visualisation can also be updated from other stor-
age media, such as a USB stick. The backup procedure is then analogous to the
process described here. Only the selection of the storage medium is to be adapted.
 Touch “Settings” button in the “Start

centre”.
An overview screen in the operating sys-
tem of the HMI device opens, which is
shown below.
Fig. 92

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Fig. 93
 Open the “Service & Commissioning” button with a double-click.
 Touch the “BACKUP” button to start

the “Backup the current visualisation”
operation.
Fig. 94
Multiple storage media can be connected

to the controller. The available storage
media are displayed.
 Select the desired-storage medium.

Only then the next step can be executed.
Fig. 95

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The selected storage medium is first

scanned and the contents are automati-
cally listed in a new screen.
Fig. 96
The files available on the selected stor-

age medium are listed.
 Touch the “Backup” button to save the

current visualisation as a file on this
storage medium.
Fig. 97
The settings shown here are recom-

mended to backup the current visualisa-
tion.
 Touch the “File name” input screen.
Fig. 98

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Fig. 99
 Enter a file name for the backup of the current visualisation file.
The storage process is automatic and

may take a few minutes. The status of
the process is displayed by a progress
bar.
Fig. 100
When the restore operation is complete,

the system displays an appropriate mes-
sage in an additional screen.
The panel will then automatically reboot,

which may take a few minutes.
Fig. 101

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7.3 Set IP address

For using data communication with the HMI device, connection to existing net-
works/systems or commissioning of replacement components, it may be necessary
to set the IP address of the HMI device.
This is possible on the HMI device without additional hardware.
IMPORTANT: When setting the IP address of the HMI device, be sure to observe
also the IP address assigned to the control (CPU) to avoid compromising the
communication between the HMI device and the CPU.

 Touch the “Control Panel” button in the

loader.
An overview page opens in the operating
system of the HMI device, see image
below.
Fig. 102
Fig. 103
 Open the “Transfer” button with a double click.

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To transfer data, settings can be made

for different selectable data connections
in this screen.
The default data transfer method of the
IO control is “Ethernet”.
 Touch the “Properties...” button to

configure the properties of the Ether-
net connection.
Fig. 104
 Touch the “PN_X1” button to select the

Ethernet interface to be configured.
Fig. 105
Fig. 106
In the settings screen of the Ethernet interface, enter the “IP Address” and the as-
sociated “Subnet Mask”.

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 Touch input fields to open the alphanumeric keyboard.
Fig. 107 Keyboard display for input
IMPORTANT: The alphanumeric keyboard can be moved on the screen so the in-
put field remain visible during the entry.
Move alphanumeric keyboard on the menu image
 Press symbol and move while pressing to position the keyboard.
 Accept the input by double-clicking on the designated area of the keyboard.

 After finishing the entry, exit the settings screen with “OK”.
Fig. 108
 Press button “X” to close the configuration page

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 Close the settings screen by touching

the “OK” or “X” button.
Fig. 109

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8 Commissioning

8.1.1 Safety during commissioning................................................................. 142
8.2 Commissioning the HMI device ............................................................. 142
8.2.1 Program memory ................................................................................... 142
8.2.2 Front panel controls ............................................................................... 144
8.3 Setting the CPU to RUN mode .............................................................. 144
8.4 Using the service concept ..................................................................... 146
8.4.1 Activating the service concept ............................................................... 146
8.4.2 Replacing HMI device ............................................................................ 146
8.4.3 Deactivating the service concept ........................................................... 146
8.5 Commissioning the project .................................................................... 147
8.5.1 Transfer the project to the HMI device .................................................. 147
8.5.2 Initial commissioning and restart of a project ........................................ 147
8.5.3 Operating modes of the HMI ................................................................. 147
8.5.4 Change operating mode ........................................................................ 147
8.5.5 Possibilities of data transfer ................................................................... 148
8.5.6 Set transfer mode .................................................................................. 148
8.5.7 Start transfer .......................................................................................... 149
8.5.8 Test project ............................................................................................ 150
8.5.9 Backup and restore data ....................................................................... 151
8.5.10 Update operating system ....................................................................... 151
8.5.11 Manage options and license keys ......................................................... 151

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8.1 Safety information
8.1.1 Safety during commissioning

Commissioning
The commissioning of the HMI device serves to import project data and enter op-
erating parameters, if this has not already been done at the factory. This may only
be performed by trained personnel of the operator or by service personnel or by
commissioning personnel of GEA Westfalia Separator.
Follow the commissioning check list for the machine/system

To commission the machine/system with the HMI device, follow the check list of the
machine/system and perform the necessary tests; refer to the operating instruc-
tions of the machine/plant, Chapter “Commissioning”.
8.2 Commissioning the HMI device
8.2.1 Program memory

The HMI device uses the following memory types:
• Internal memory
• Memory card
• System memory card
• USB mass storage
Internal memory
The following data is stored in the internal memory:
• Operating system
• Project file
• Licence keys
• User management
• Control program
Note:
Cyclic write access to internal memory is not allowed; see the operating instruc-
Use only external memory cards for the storage of data and archives.
Memory card
The following data is stored on the memory card:
• Archives
• Backups
• Control program
Standard SD(IO/HC) or MMC type commercial memory cards can be used. For da-
ta consistency, we recommend memory cards of the manufacturer; see the operat-
ing instructions of the manufacturer of the HMI device.

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NOTE:
Data consistency:
• If the HMI device is switched off, consistency of stored data is only ensured for
the 2 GB or higher memory card recommended by the manufacturer.
• In commercially available memory cards, shutdown of the device may result in
the loss of stored data, e.g. due to a power outage.
• In archives, consistency of the stored data is only ensured if you use the RDB
format.
System memory card

The system memory card is part of the service concept of the HMI devices. If the
service concept is enabled, all data in the internal memory of the HMI device are
transferred to the system memory card.
If the HMI device fails, insert the system memory card into the replacement device.
In this way, downtime of your machine/system is reduced to a minimum.
The system memory card is not visible in the user interface of the HMI device and
is not available for data storage.
In order to be recognised by HMI device, insert the system memory card into the
slot provided.
NOTE:
Format of the system memory card:
• Only the 2GB or more memory card offered by the manufacturer is allowed as
system memory card. All other memory cards are not recognised as system
memory card by the HMI device.
Slots for memory cards and system memory cards

On the 4" HMI device, the slots for memory cards and system memory cards are
on the side of the housing.
On the 7" to 15" HMI device, the slots are on the rear of the housing. The memory
cards and system memory cards are therefore accessible from the rear inside the
control cabinet.
Memory cards and system memory cards are protected by a safety latch.
Memory cards and system memory cards can be inserted and removed during op-
eration of the HMI device.
Replacing the memory card

Memory cards and system memory cards are protected by a safety latch.
Memory cards and system memory cards can be inserted and removed during op-
eration of the HMI device.
CAUTION Potential data loss if memory card is pulled out during data transfer.
If the HMI device is accessing data on the memory card when pulling the memory
card, the data may be destroyed on the memory card.
 Do not pull the memory card during data access.

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 Note corresponding messages on the screen.
NOTE: The project is terminated if the system memory card is pulled out during a
running project.
Prerequisite
There is no write access to the memory cards.
Replace the memory card as follows:

 Move the safety latch to the appropriate position.
 To remove the memory card and/or system memory card, briefly push on the
card.
The card is released and can be removed.
This step does not apply during commissioning.
 Insert the new memory card and/or system memory card.
 Move the safety latch back into the original position.
After the system memory card has been inserted, the HMI device will prompt the
operator to enable the service concept.
The memory card and/or system memory card is swapped.
For more details, refer to the manufacturer's instruction manual for the HMI device.
8.2.2 Front panel controls

The front panel controls are described in Chapter “Description”, Section “Getting to
know the GEA IO user interface”.
 Read the description of the touch user interface in Chapter “Description”, Sec-
tion “Getting to know the GEA IO user interface”.
8.3 Setting the CPU to RUN mode

If the CPU (Central Processing Unit) has to be restarted after a program change or
update, depending on the scope of the change, it does not happen automatically
after switching on and HMI start-up. The CPU has to be manually started from the
HMI as follows:
Open the "Start-up" menu.
 Press the icon to display the overview page of the Start-up menu.
1.2 I/O check  Press in the field to display the "I/O check" start page.

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Fehler! Textmarke nicht definiert

Fig. 110
Setting the CPU to RUN mode
 Press the icon to start the “CPU” menu.
IMPORTANT: This page can only be accessed if the CPU is in stop mode.
Fig. 111
Starting the CPU
 Press the button to restart the CPU.

This process can take some time.

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Fig. 112
The CPU is running.
Exiting the menu
8.4 Using the service concept

If the service concept is activated, the HMI device saves all the necessary operat-
ing data on the system memory card. The system memory card can be used in any
device of identical design. Once the data have been copied and the HMI device
has been re-started, it is ready for operation.
IMPORTANT: System memory cards can only be used in HMI devices of identical
design.
8.4.1 Activating the service concept

Service concepts may only be activated by authorised persons.
For more detailed information, see the chapter of the same name in the manufac-
turer's manual for the HMI device.
8.4.2 Replacing HMI device

HMI devices may only be replaced by authorised persons.
8.4.3 Deactivating the service concept

If you do not want to continuously back up the data of an HMI device to a memory
card for information security reasons, the service concept can be deactivated.
Service concepts may only be deactivated by authorised persons.

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8.5 Commissioning the project
8.5.1 Transfer the project to the HMI device

To visually display automated work processes, a project, the image of the work
process, is programmed. Thus the term project stands in this text for the operating
programme of the machine/system.
Projects must only be transferred to the HMI device by authorised persons and
transfer processes are password protected.
There are the following possibilities to transfer a projet to the HMI device:
• Transfer from the projecting PC.
• Restore via ProSave from a PC.
Here a saved project is transferred from a PC to the HMI. It is not necessary that
the projecting software is installed on this PC.
• Insertion of a system memory card filled with project data from an identical HMI.
For further information, see “Activate service concept” in the manufacturer's manu-
al for the HMI device.
• Restoring from an external storage medium from an identical HMI (restore).
8.5.2 Initial commissioning and restart of a project

Initial commissioning
On initial commissioning there is no project in the HMI. This is also the case when
the operating system has been updated.
Restarting
During restarting a project already existing on the HMI is replaced.
8.5.3 Operating modes of the HMI

The following operating modes of the HMI are possible:
• Offline
• Online
• Transfer
8.5.4 Change operating mode

To change the operating mode of the HMI during the running operation, the project
engineer must have projected the associated operating objects.
Operating mode “offline”

In this operating mode there is no communication connection between HMI and
control. The HMI can be operated, however no data are transferred to the control
or received from the same. To familiarise yourself with the HMI, see chapter “De-
scription”.
Operating mode “online”

In this operating mode there is a communication connection between HMI and con-
trol. The machine/system is operated with the HMI according to the project.

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Operating mode “transfer”

The following can be carried out in this operating mode:
• A project can be transferred from the projecting PC to the HMI device.
• Backup and restore data of the HMI device.
The following possibilities are available to switch the HMI device to the “transfer”
operating mode:
• When starting the HMI device
The “transfer” operating mode is started manually in the “start centre” of the HMI
device.
• In running operation
The “transfer” operating mode is started manually with an operating object within
the project. In case of automatic transfer, the HMI device changes to “transfer” op-
erating mode if a transfer is started at the projecting PC.
8.5.5 Possibilities of data transfer

A table in the operating manual of the manufacturer in chapter “Possibilities of data
transfer” shows the possible data transfers between the HMI device and a project-
ing PC.
8.5.6 Set transfer mode

The data transfer can be effected manually or automatically.
If automatic transfer is activated, the HMI device changes to the transfer mode af-
ter starting the connected projecting PC.
NOTE
In case of automatic transfer, the HMI device changes only to the “transfer” operat-
ing mode, if the project is running on the HMI device.
The automatic transfer is particularly suited for the test phase of a new project, as
the transfer is effected without intervention from the HMI device.
If automatic transfer is activated on the HMI device and if on the projecting PC a

transfer is started, the running project is automatically terminated. The HMI device
automatically changes to the “transfer” operating mode.
Deactivate automatic transfer after the commissioning phase so that the HMI de-
vice does not enter transfer mode unintentionally. The transfer mode can trigger
unintentional reactions in the system.
A password is assigned in the control panel to block access to the transfer settings
and thus avoid unauthorised modification.
Pre-conditions:
• Control panel is open.
• Runtime software is terminated.
Open dialogue “Transfer settings”

 Press button “Transfer” in the control panel.

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 Change to “General” in register.

 Select data channel in “Transfer chan-
nel” and set via “Properties” if possible.
 Select “Automatic” to start the “Trans-
fer” operating mode automatically.
 Select “Automatic” to start the “Trans-
fer” operating mode manually.
 Close dialogue with “OK”.
 Close control panel.
 Activate the transfer mode with “trans-
fer” in the “start centre”.
Fig. 113
Result
The project is transferred to the HMI device from the projecting PC via the selected
data channel. If required, set the data channel also on the projecting PC. The data
are written to the internal memory of the HMI device.
Further information see operating manual of the HMI device’s manufacturer, e.g.
“Alternative procedure” when setting the “Transfer” operating mode and “Parame-
terise data channel”.
8.5.7 Start transfer

The project must be transferred to the HMI device so that the machine/ system can
be operated. It must be specified if the existing data on the HMI device should be
overwritten.
Preconditions for the data transfer are:
• Project is open in WinCC on the projecting PC.
• Project navigation is shown.
• Projecting PC is connected to the HMI device.
• The transfer mode is set on the HMI device.
The procedure is as follows:

 Select the command “Load in device > software" in the context menu.
 If the dialogue “Extended loading” is opened, configure the “Settings for loading”.
Ensure that the “Settings for loading” meet the “Transfer settings” on the HMI:
- – Select the protocol used, e.g. Ethernet or USB.
If you use Ethernet or PROFINET, the network address can also be configured in
WinCC in the editor "Devices & networks". Further information on this topic can be
found in the online help of WinCC.
 –Configure appropriate interface parameters at the projecting PC.
 –If required effect settings related to interfaces or protocols.
 –Click on “load".
The dialogue “Extended loading” can be opened at any time via the menu com-
mand "Online >Extended loading in device…".
The dialogue “Load preview” is opened. The project is translated at the same time.
The result is shown in the dialogue “Load preview”.
 Check shown presettings and edit if required.
 Click on “load”.
The project is not transferred to the selected HMI device.

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If errors or warnings occur during transfer, appropriate messages will be displayed

under "Info > Load".
The project can be run on the HMI device after successful transfer.
8.5.8 Test project

If a project should be tested, there are the following possibilities:
• Test project on the projecting PC.
You can test a project on a projecting PC using the simulator. Detailed information
can be found in the online help of WinCC.
• Test project offline on the HMI device.
Offline testing means that the communication is interrupted between HMI device
and control during the tests.
• Test project online on the HMI device.
Online testing means that the HMI device and control communicate with each other
during the tests.
Carry out the tests in the sequence “Offline test” and “Online test”.
Note
Always test the project on the HMI device on that the project is used.
Test the following:
 Check images for proper display.
 Check image hierarchy.
 Check input objects.
 Enter variable values.
The test increases the safety that the project runs without errors on the HMI de-
vice.
Offine test
Pre-conditions:
• Project was transferred to the HMI device.
• HMI device is in “Offline” mode.
The project can be tested without influence from the control. Control variables are
not changed.
Note
Customer-specific machine parameters/ system parameters can be entered in of-
fline test, see chapter “Description”, section “Show and edit input fields”.
Online test
Note
An online test corresponds to a test run of the machine/ system, see operating
manual of the machine/ system, section “Carry out test run”. The checks and in-
structions listed there are to be followed to prevent risks with consequences for life
and limb.
Pre-conditions:
• Project was transferred to the HMI device.
• HMI device is in “Online” mode.

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• Customer-specific parameters were checked and updated, if needed.

• I/O test was carried out and all errors rectified.
The project can be tested with influence from the control. Control variables are
changed.
8.5.9 Backup and restore data

During backup the contents of the internal memory are stored.
Message archives and process value archives are not backed up. If required, the
contents of the external memory card must be backed up manually.
If the HMI device is integrated in a network, the data can also be backed up to a
network drive.
The following data are backed up:
• Project and HMI device image
• User management
• Recipe data
• Licence keys
Use WinCC for backup and restore.
NOTICE Data loss possible in case of power cut.
If complete restoring is interrupted by a power cut at the HMI device, the operating
system of the HMI device can be deleted. In this case, reset the HMI device to fac-
tory settings. The operating device changes automatically to “bootstrapping” mode.
 Further information see operating instructions of the HMI device’s manufacturer
in chapter “Backup and restore”.
8.5.10 Update operating system

Further information see operating instructions of the HMI device’s manufacturer in
chapter “Update operating system”.
8.5.11 Manage options and license keys

Further information see operating instructions of the HMI device’s manufacturer in
chapter “Options and license keys”.

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9 Operation
9.1 Operate device IO.................................................................................. 154

9.1.1 Use on-screen keyboard ....................................................................... 154
9.2 Initial Commissioning (Easyline) ............................................................ 154
9.2.1 Select user language ............................................................................. 155
9.2.2 Setting the time ...................................................................................... 155
9.2.3 Selecting the software ........................................................................... 156

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9.1 Operate device IO

After starting the HMI device, the “Start centre” is displayed automatically. If an op-
erating programme is available on the HMI device, it is automatically started after
the delay time.
NOTE: The display of the “Start centre” is part of the initialisation of the HMI device
after switching on. It can take up to 40 seconds and should not be interrupted
manually.
If the “Start centre” is operated during this delay time, the project is no longer start-
ed automatically.
If “Runtime” is terminated on the HMI device or if the Windows CE desktop is faded
it, the “Start centre” is opened automatically.
The figure shows “Start centre” with ver-

sion details in title bar.
Fig. 114
Depending on the software installed, other icons can be shown in the status bar of
the desktop.
9.1.1 Use on-screen keyboard

The on-screen keyboard can be used to enter values on an HMI device with touch
screen.
The on-screen keyboard is operated like a normal keyboard.
If an operating object with value input is touched, the on-screen keyboard opens
automatically. Depending on the operating object, either the alphanumerical or
numerical on-screen keyboard will open.
The appearance and the layout of the on-screen keyboard depends on the HMI
device used.
Depending on the configuration in the control panel, the on-screen keyboard can
be moved or its size can be changed.
Further information on on-screen keyboards for touch screens can be found in the
operating manual of the HMI device’s manufacturer in the eponymous chapter.
9.2 Initial Commissioning (Easyline)

NOTE: These chapters and the settings apply only to the separator series
Easyline with the types Easycream, Easyrefine and Easyclear.
When the control is switched on for the first time, the HMI device must be config-
ured with the basic settings.

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9.2.1 Select user language
Fig. 115 Menu presetting language (example)
Language setting
 Keep pressing the icon until the desired language is displayed.
Navigate to the next menu item
9.2.2 Setting the time
Fig. 116 Menu presetting time (example)

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Set the date and time
local set  Press in the input field <local set value>.

value  To edit input, refer to chapter entitled "Editing data in input fields".
 Press the icon to save the entries and update the display.
Navigate to the next menu item
9.2.3 Selecting the software
Fig. 117 Menu presetting software (example)
 Enter the number of the circuit diagram, see documentation of the machine /
system.
After the number of the circuit diagram was entered, all associated settings are au-
tomatically adopted.
 Press the accept key to confirm the entries, to save them and to
proceed to the next menu page.

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Select further options
Fig. 118
Fig. 119 Selection window software (example)
 Enter in menu:
- Machine type
- Machine no.
- Software no.
- Schematic no.
Save settings
 Press the icon to save the presettings.
Presetting has been finalised.

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Menu end presettings
 Press the icon to exit the Presetting menu.
NOTE: The Presetting menu can be opened at any time via the 1.0 Startup
menu.

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10 Trouble shooting
10.1.1 Status and fault indication ..................................................................... 160

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10.1.1 Status and fault indication

NOTE: The control cabinet may only be opened by appropriately qualified person-
nel.
The processor is located on the mounting plate in the control cabinet.
Fig. 120
The operating mode indicator (1) indicates the different operating modes by way of
colour-coded LEDs. The states of the digital inputs integrated in the processor unit
are indicated via LEDs (2). The same apples for the digital outputs(3).
Fault and status are indicated by the following LEDs:
Fault and status indication of the LEDs
Display Meaning
RUN / STOP (green • Yellow continuous light indicates the operating state
/ yellow) STOP.
• Green continuous light indicates the operating state
RUN.
• Flashing (green and yellow alternately) indicates that
the CPU is in the operating mode STARTUP.
ERROR (red) • Flashing indicates a fault, e.g. an internal fault in the
CPU, a fault in the memory card or a configuration fault
(incompatible modules).
• A red continuous light indicates defective hardware.
• All LEDs flash when a fault is identified in the firmware.
MAINT (green) • Flashing, when starting the CPU, when the memory
card is inserted, during the LED test, in the case of de-
fective CPU firmware or unknown/incompatible version
of the CPU configuration.
• A green continuous light indicates that servicing is re-
quired.

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Fault and status indication of the LEDs
Display Meaning
RUN (green)
Operating state RUN of the control unit CPU.
• This LED lights up when the control unit is processing
the user program.
• This LED flashes (2 Hz) during the control start-up (the
STOP LED then also lights up; when the STOP LED
goes out the outputs are released).
STOP (yellow)
Operating state STOP of the control unit CPU.
The LED:
• lights up when the control unit is not processing the user
program.
• flashes slowly when the control unit requests a master
reset.
• flashes fast when the control unit executes a master
reset.

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8555-9001-050 / 05.01.18 Maintenance
11 Maintenance
11.1 Preventing hazards during maintenance ............................................... 164

11.2 Cleaning the touchscreen ...................................................................... 164
11.2.1 Cleaning screen on touchscreen HMI devices ...................................... 164
11.2.2 Cleaning the screen ............................................................................... 165

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11.1 Preventing hazards during maintenance

The HMI device is designed for low maintenance operation. However, the touch
screen and keyboard membrane should be cleaned regularly.
Pay attention to the following points during maintenance and cleaning:
• Unintentional response
If the touch screen or an HMI device with keyboard membrane is cleaned while ac-
tivated, operating errors may be triggered.
 Switch off the HMI device or clean the touch screen during operation only in
locked condition.
 Note that the locked state of the touch screen is automatically terminated after
15 seconds.
• Damage caused by non-approved cleaning agents
The use of compressed air, steam cleaners or aggressive solvents or scouring
agents may damage the HMI device.
 Do not clean the HMI device using compressed air or steam cleaners.
 Do not use aggressive solvents or scouring agents.
11.2 Cleaning the touchscreen
11.2.1 Cleaning screen on touchscreen HMI devices

The touchscreen of the HMI device can be cleaned when switched on and with a
project running. For this purpose, a control object must be available in the project
which can be used to call up the Cleaning screen. Once the Cleaning screen has
been activated, the touchscreen is locked for operation for the projected time span.
The time span for lockout can be between 5 and 30 seconds. The time remaining
until the end of lockout is indicated by a progress bar.
Note the information below when cleaning the touchscreen.

Unintended reactions
When the touchscreen is being cleaned, touching keys may trigger an unintended
reaction in the control unit.
 If the device is running, only clean the touchscreen with the Cleaning screen ac-
tivated or switch off the HMI device.
No operation with the Cleaning screen active

If the Cleaning screen is active, the HMI device cannot be operated.
 To call up the Cleaning screen, see the chapter entitled "Descrip-
tion/Help/Screen settings/Clean screen".
 Wait for the Cleaning screen time span.
After this, the system can then be operated with the HMI device.

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11.2.2 Cleaning the screen

A damp cleaning cloth and commercial detergent or foaming screen cleaner can be
used for cleaning.
 Switch off the HMI device or lock the touchscreen with the Cleaning screen.
 Spray detergent onto the cleaning cloth.
 Do not spray directly onto the HMI device.
 Clean the HMI device.
 When cleaning, wipe from the edge of the screen inwards.

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12 Repair
12.1.1 Preventing hazards in the case of repair work ...................................... 168

12.1.2 Hazards from electricity ......................................................................... 168
12.2 Repair .................................................................................................... 168

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12.1.1 Preventing hazards in the case of repair work

Safety and availability of the system are dependent on proper carrying-out of re-
pairs.
Repairs may only be carried out by persons qualified to perform these activities,
e.g., technicians from GEA Westfalia Separator and personnel trained and author-
ized (certified) by GEA Westfalia Separator.
12.1.2 Hazards from electricity

The following must be observed for handling of electricity when performing repairs:
• Observe the values for the power supply specified on the system.
• Perform only repair work that is described in the manual.
• Do not touch electrical components with wet hands!
• Before working on electrical components, switch off the power supply and se-
cure it to prevent switch-on.
• Defective cables must be replaced by qualified personnel as soon as possible.
12.2 Repair
For repairs, the HMI device must be returned to GEA Westfalia Separator or to an
authorised representative.
The operator is not authorised to carry out any repairs.
Assign only a qualified specialist, such as an electrician, with disconnecting and
removing the HMI device.

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13 Decommissioning
13.1 Preventing hazards during disposal ...................................................... 170

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13.1 Preventing hazards during disposal
Do not dispose of HMI devices as normal household waste, as dam-

age to humans and the environment is possible.
Dispose of or recycle electronic components and plastics in accordance with the

applicable rules at the location of operation.
The described HMI devices can be recycled due to their low pollutant design.
Assign a certified disposal organisation with the environment-friendly recycling and
disposal of waste equipment.

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14 Spare parts
14.1 Notes on ordering spare parts ............................................................... 172

14.2 Use only genuine spare parts. ............................................................... 172

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14.1 Notes on ordering spare parts

Rapid and correct supply of spare parts can only be guaranteed if your order con-
tains the following details:
• Type: see the nameplate on the rear of the HMI device
• Order number with the main item of the associated machine/system
The information must be complete to avoid incorrect deliveries.
14.2 Use only genuine spare parts.

All spare parts, wear parts and operating materials are originally packed by GEA
Westfalia Separator.
The original packing is provided with the

marking shown.
Fig. 121
WARNING Danger due to defective spare parts
Non-genuine or non-approved spare parts or operating materials reduce the avail-

ability of the centrifuge.
Non-genuine or non-approved spare parts or operating materials reduce the avail-
ability of the centrifuge.
 Use only genuine spare parts from GEA Westfalia Separator to assure the oper-
ating safety and optimum availability of the centrifuge.

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We live our values.

Excellence • Passion • Integrity • Responsibility • GEA-versity
GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries.
Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.
GEA Group is listed in the STOXX® Europe 600 index.
GEA Germany
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1 Tel +49 2522 77-0 [email protected]
59302 Oelde, Germany Fax +49 2522 77-2950 gea.com

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About this document 8555-9001-050 / 05.01.18

ORIGINAL INSTRUCTION MANUAL

The authors are always grateful for remarks and suggestions

Tel +49 2522 77-0 [email protected]

2 GEA Westfalia Separator Group

8555-9001-050 / 05.01.18 About this document

1 About this document 7

1.1 Sphere of application ................................................................................. 8

2.1 Intended use ............................................................................................ 16

3.1 Personal safety gear ................................................................................ 23

GEA Westfalia Separator Group 3

About this document 8555-9001-050 / 05.01.18

3.8 Commissioning ........................................................................................ 40

4 Technical data 103

4.1 Technical specifications ......................................................................... 104

5 Transport and storage 109

5.1 Safe transport of the HMI device ........................................................... 110

6 Assembly and installation 111

6.1 Safety information .................................................................................. 112

4 GEA Westfalia Separator Group

8555-9001-050 / 05.01.18 About this document

6.2.1 Mechanical and climatic conditions of use ............................................ 112

7.1 Parameterizing the HMI device ............................................................. 126

8.1 Safety information .................................................................................. 142

9.1 Operate device IO.................................................................................. 154

GEA Westfalia Separator Group 5

About this document 8555-9001-050 / 05.01.18

9.1.1 Use on-screen keyboard ....................................................................... 154

10 Trouble shooting 159

10.1.1 Status and fault indication ..................................................................... 160

11.1 Preventing hazards during maintenance ............................................... 164

12.1.1 Preventing hazards in the case of repair work ...................................... 168

13.1 Preventing hazards during disposal ...................................................... 170

14 Spare parts 171

14.1 Notes on ordering spare parts ............................................................... 172

6 GEA Westfalia Separator Group

8555-9001-050 / 05.01.18 About this document

1 About this document

1.1 Sphere of application ................................................................................. 8

GEA Westfalia Separator Group 7

About this document 8555-9001-050 / 05.01.18

1.1 Sphere of application

1.2 Note on figures and descriptions

1.3 Other applicable documents

8 GEA Westfalia Separator Group

8555-9001-050 / 05.01.18 About this document

GEA Westfalia Separator Group 9

About this document 8555-9001-050 / 05.01.18

1.4 Structure of safety notices

This is the danger signal. It warns of injury risks.

10 GEA Westfalia Separator Group

8555-9001-050 / 05.01.18 About this document

Structuring of the safety references according to the 5-point rule

DANGER Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.

WARNING Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.

CAUTION Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.