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    M4MV Service Manual

    Uploaded by

    GERALD SIMON
    The document provides instructions for starting up a hydraulic motor. It warns of unintended movement and outlines safety precautions. The 10-step start-up procedure includes filling the reservoir, lines, pump, and motor with clean hydraulic fluid and installing gauges. It instructs running the system under light load for 15 minutes to check for proper operation and pressure maintenance before use. The motor can be set to maximum or minimum displacement via hydraulic piloting of the servo piston housing adjusted by tightening screws.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    M4MV Service Manual

    Uploaded by

    GERALD SIMON
    170 views4 pages
    The document provides instructions for starting up a hydraulic motor. It warns of unintended movement and outlines safety precautions. The 10-step start-up procedure includes filling the reservoir, lines, pump, and motor with clean hydraulic fluid and installing gauges. It instructs running the system under light load for 15 minutes to check for proper operation and pressure maintenance before use. The motor can be set to maximum or minimum displacement via hydraulic piloting of the servo piston housing adjusted by tightening screws.

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    M4MV service manual

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    The document provides instructions for starting up a hydraulic motor. It warns of unintended movement and outlines safety precautions. The 10-step start-up procedure includes filling the reservoir, lines, pump, and motor with clean hydraulic fluid and installing gauges. It instructs running the system under light load for 15 minutes to check for proper operation and pressure maintenance before use. The motor can be set to maximum or minimum displacement via hydraulic piloting of the servo piston housing adjusted by tightening screws.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    170 views4 pages

    M4MV Service Manual

    Uploaded by

    GERALD SIMON
    The document provides instructions for starting up a hydraulic motor. It warns of unintended movement and outlines safety precautions. The 10-step start-up procedure includes filling the reservoir, lines, pump, and motor with clean hydraulic fluid and installing gauges. It instructs running the system under light load for 15 minutes to check for proper operation and pressure maintenance before use. The motor can be set to maximum or minimum displacement via hydraulic piloting of the servo piston housing adjusted by tightening screws.

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    M4MV

    Service Manual
    MOTOR M4MV
    - HYDRAULIC TWO POSITIONS -

    1
    2
    M4MV MOTOR PARTS OVERVIEW
    M4MV
    M4MV

    Motor Start-up

    Follow this procedure when starting-up a new motor installation or when restarting an installation in which the motor has
    been removed.
    !!!WARNING!!!
    Unintended movement of the machine or mechanism may cause injury to the technician or bystanders. To
    protect against unintended movement, secure the machine or disable / disconnect the mechanism while
    servicing.

    Prior to installing the motor, inspect for damage incurred during shipping. Make certain all system components (reservoir,
    hoses, valves, fittings, heat exchanger, etc.) are clean prior to filling with fluid.

    START-UP PROCEDURE

    1. Fill the reservoir with recommended hydraulic fluid. Always filter fluid through a 10 micron filter when pouring into the
    reservoir. Never reuse hydraulic fluid.
    2. Fill the inlet line leading from the pump to the reservoir. Check the inlet line for properly tightened fittings and be certain
    it is free of restrictions and air leaks.
    3. Fill the pump and motor housing with clean hydraulic fluid. Pour filtered oil directly into the upper most case drain port.
    4. To ensure the pump and motor stay filled with oil, install case drain lines into the upper most case drain ports.
    5. Install a 0 to 35 bar [0 to 500 psi] gauge in the charge pressure gauge port of the pump to monitor system pressure
    during start up.
    Follow recommendations in the vehicle / machine operator’s manual for prime mover start up procedures.
    6. While watching the pressure gauge, jog the prime mover or run at the lowest possible speed until system pressure
    builds to normal levels (minimum 11 bar [160 psi]). Once system pressure is established, increase to full operating speed.
    If system pressure is not maintained, shut down the prime mover, determine cause, and take corrective action.
    7. Operate the hydraulic system for at least fifteen minutes under light load conditions.
    8. Check and adjust pump control settings as necessary after installation.
    9. Shut down the prime mover and remove the pressure gauge. Replace plug at the charge pressure gauge port.
    10. Check the fluid level in the reservoir; add clean filtered fluid if necessary. The motor is now ready for operation.

    M4MV motor – cross sectional view 3


    M4MV

    Remarks

    The motor displacement can be set at a maximum or a minimum value by means of an hydraulic piloting within the servo
    piston housing.
    The maximum displacement setting depends on the maximum stroke of the swashplate driving piston, achieved by
    tightening or loosening an adjusting screw placed on a servo housing cover. The minimum displacement can be set the
    same way: a longer adjusting screw is locked on the other side of the servo housing, providing a further servo piston
    stroke reduction. Each adjusting screw makes the servo piston move only in one direction (towards maximum/minimum
    displacement) inside the servo housing, therefore changing the tilt angle only one way.
    The more the maximum displacement adjusting screw is tightened, the lower the maximum displacement; the more the
    minimum displacement adjusting screw is tightened, the higher the minimum displacement. These settings are factory
    made.

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