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Part No. REVISION HISTORY

FZ3-152-341
REV DESCRIPTION DATE DR RE AP
1 Switch changed to MOSFET 17.July.09 D.H.S M.J.Y H.M.Lee
2 Submit for OE Approval 02.Dec.10 D.H.Shin J.I.Kim H.M.Lee
1. General Layout
F F
Fig. 1 Circuit Diagram Non - Contact Sensing Technology.
This drawing is satisfied with FMVSS124.
International Patent Pending.
Vcc 2. Mechanical Conditions
Power Board 13.5Vdc - A static pedal force is applied at a point of
(10 ~ 15Vdc) 150mm from the pedal pivot axis and perpendicular
to the pedal surface.
3 Signal
20 (Initial Load : 0.9kgf(MIN),Full Throttle :3.3kgf(MAX)
Amplifier Output
- End-Break force : 160kgf`5kgf will not damage any pedal parts.
Buffer
Ground 3. Electrical Conditions
Sensor 3.1 Environmental Conditions:
Switch Operating Temperature : -40~C ~ +85~C
Positioning Storage Temperature : -40~C ~ +120~C
Circuit 3.2 Electrical Characteristics
E E
3.2-1 Type of sensing element
IVS3 3.2.1.1 Input Voltage(Vcc) : 10Vdc ~ 15Vdc
NO
3.2.1.2 Operation Current(lop) : 20mA(Normal), 25mA(Max)
3.2.1.3 Reverse Porarity : Withstand 10min
3.2.1.4 Electrical Travel : See Fig 2.
Switch 3.2.1.5 Independent Linearity :`2%
3.2.1.6 Signal Load : 10kohms,C=4.7nF Tested.
3.2-2 Type of Switch(IVS) : MOSFET switch (Semiconductor Relay Switch)
3.2.1 Switch Continuouns Load Current(Io) : Max 100mA (400mW)
3.2.2 Switch Operation Current (IF) : 2mA
Fig. 2 Signal Output 3.2.3 Switch Resistance(Ron) : 5Ω at switch On
Current leak max 1µA at Switch Open (ILEAK)
42

High(SW,Close)
64

3.2.4 Switch Porarity : No porarity

3.2.5 Switch Voltage : 5V, 12V, 24V, 48V, 80Vdc
D IVS3 Low(SW,Open) D
3.2.6 Switch Position

39°
Switch Position shall be discussed at PO and

`2°
fixed at factory before delivey. See Fig.2
10 4. Mechanical Specifications
Rubber Grommet
9.1`0.3 4-1 Mechanical Travel : 17.5`2~
5. Electrical Connection
8
AMP 6wire 174264-2 (Cap)
Voltage 6. Material
6
Pedal Foot Plate : PA66+GF33%+Anti Static
Pedal Bottom Plate : Aluminum ( ADC12 )
Cable : AEXf or AVXf ( 0.50 ) ㎟

19° `2°
4 7. Marking
Sensor serial number and pedal production number shall be
16

indicated and recorded before despatch at factory.

C Pin 2 C
Description Color 8. Durability
Location
Subject to over 10million cycles between idle and full
A Power Input, Vcc Red 0.3`0.1
0.1`0.1 throttle position at a rate of approx. 100 cycles per minute.
Pedal Signal
B Output, Vs Green Any wear observed, e.g., on the mechanical stops checked
C.T Accelerator Position W.O.T to be in compliance with the initial condition values.
C Ground ( Signal ) Black
Heat Shinkage Tube 9. Enviornment Test
Switch
D Yellow
Fig. 3 Spring Force Item Test Method Decision Standard

Total Cable Length : 800mm 6

E IVS3 (NO) Blue Vibration Test Subject to broadband random vibration between Normal Operation
50mm 20 and 2000Hz for 20hours in all 3 axis.

- - After Exposed to acceleration 20g

- Shock Test Normal Operation
(ZERO to PEAK) for 11ms
5
Impact Test Subject to a drop test onto a smooth concrete
Normal Operation
floor from a height of one meter a total of 6 times

APS Signal : After Exposed to 12Volts for 3min

High voltage Test Normal Operation
24

IVS Signal : After Exposed to 38Volts for 3min

B B
31

* C/B, 3wheels
4 Temp. Test After Exposed to -40~C ~ 85~C (100 cycles) Normal Operation

CPD 10/15/18/20S CB 4 wheels

MODEL Humidity Test After Exposed to -32~C ~ 70~C (96%)
CPD 30/35-G1 Normal Operation
62

-F/C Q2 Actuation
Force Salt Fog Test After Exposed to Salt Fog for 86 hours(JIS Z2371) Normal Operation
21

3
ECU ZAPI AC CURTIS AC ( kgf )
Chemical Test Exposed to 3 second dipping in each of the Normal Operation
test fluids, followed by a 3 minutes air dry
PEDAL FZ3-152-341 Tested in accordance with
2 ESD Test 25KV (Air Discharge)
IEC 61000-4-2 Spec

SIGNAL in 13.5Vdc, out 0.1 - 9.1Vdc EMS Test As per ISO 11452-2 (2004E) 100V/m
27 12 2-n9

1
SWITCH MOSFET 52
Name
Electric Accelerator Pedal Ass'y
Control & Measurement Systems Limited
( MFZ3 )
SWITCH General Tolerance For Machining ( KS B 0412 ) Proriety & Confidence Application Model
"Off" to "On" at 0.3V The information contained in this Drawing is the

A POSITION 0.5~3mm `0.2 120~315mm ` 1.2

sole property of ComeSys Ltd. Any reproduction
in part or as a whole without the written
ZAPI, CURTIS AC Controller
A
3~6mm `0.3 315~1000mm `2
C.T W.O.T permission of ComeSys Ltd.is prohibited. Material Paint & Surface Treatment

SWITCH Accelerator Position 6~30mm ` 0.5 1000~2000mm `3

http://comesys.net ------ ------
VOLTAGE
48Vdc 80Vdc (0~) (17.5~) 30~120mm ` 0.8 2000~4000mm `4

* The figures described in the table

Weight Heat Treatment
DR J.E.Kim 03.Apr.08 Do Not Scale
------ g
------
SWITCH J.Y.Jung 04.Apr.08

CURRENT
2mA@48Vdc 2mA@80Vdc obtained at Heli test truck. RE Third Angle Projection Customer Part No. ComeSys Part No. Issued

AP H.M.Lee 07.Apr.08 Sheet 1 of 1 SGME - HELI FZ3-152-341 2

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