Design of Paddy Collecting Machine
Design of Paddy Collecting Machine
Design of Paddy Collecting Machine
Abstract
viii. To reduce the production time
A simple mobile vacuum engine-driven pneumatic paddy collector made of locally
available materials using local manufacturing technology was designed, fabricated, and Owing to significant development of sun drying as a socially accepted technology and its
tested for collecting and bagging of paddy dried on concrete pavement. possibility of development through mechanization, he also added that continuous
The project “Vacuum collector for bagging of paddy” is designed at the aim of time efforts have to be undertaken to conduct development studies of local machinery based
consumption, low man power and with simple vacuum mechanism. ICE farming in the on the appropriate features of existing commercial machinery from
Philippines took a complete turn when modern technologies were introduced which developed countries and emerging economies.
include the adoption of high yielding varieties, application of inorganic fertilizer, better
crop pest control, water management, and other improved farming practices. It is for this reason that this research was undertaken to design, fabricate a pneumatic
Paddy is collected in the cylinder at a certain suction pressure by using vacuum. This paddy collector out of local material using locally manufacturing technology and man
principle is based on industrial vacuum cleaners. This is a batch type machine and so the power that would help farmers, rice traders and millers to contribute to the reduction of
suction and collection is done at separate pressures. The paddy can be collected in sack losses, save time, labor, and cost of collecting and bagging.
placed in the hooks and need not be holded by the labour. The hose inlet can be 1.1 Industrial collaboration
attached to the sweeper and the machine can be pushed for suction. After the cylinder is
filled the suction is stopped and is collected. There are four wheels attached in the Bheem Industries is the leading industry for manufacturing of paddy bagging machine.
bottom and are rotating type. The wheels also contain lock to make the machine hold on The “Bheem Bagger” is a push type grain collecting machine used for cleaning and
in a particular place. collecting cereal crops like paddy, wheat corn, sesame, rape seed etc... and bagging
This can be used in post harvest technology for the collection of paddy in sun drying automatically. This machine is compact in structure, easy to be operated with automatic
process. This can also be used for collection of grains similar to paddy. cleaning, ascending and bagging. This machine is highly efficient and can collect up to 6
tons per hour. But the machine designed using vacuum pressure is very simple and
CHAPTER I INTRODUCTION efficient. Paddy packing machine using vacuum is an evolution of Bheem bagger.
The project “Vacuum collector for bagging of paddy” is designed at the aim of time 1.2 Problem statement
consumption, low man power and with simple vacuum mechanism. ICE farming in the
Philippines took a complete turn when modern technologies were introduced which The cost of production of rice increasing due to several factors. Small and effective
include the adoption of high yielding varieties, application of inorganic fertilizer, better machines are to be developed by which manual labour can be replaced effectively. Also
crop pest control, water management, and other improved farming practices. the time required for processing reduces. Production cost can be controlled and
The immediate adoption of these new technologies was the result of a greater demand reduced by use of machines. Since only 2 persons can work at time which makes slow
to increase production to cope with the fast growing population of Filipinos which was work progress. 100% effective output result cannot be obtained. Continuous electricity
estimated to grow to 103 million by the year 2015 AD. The adoption of improved supply is needed.
production technology increases yield and likewise gives birth for new challenges on how 1.3 Justification
to deal or handle tons of wet paddy that need to be dried to maintain good rice quality,
storability and high commercial value. Drying is the process that reduces grain moisture Grains are automatically loaded into a dustpan by pushing the manual grain bagging
content to a level where it is safe for storage. Drying is the most critical operation after machine with hands, a hand wheel of a drive assembly is rotated so that a
harvesting a rice crop. Delays in drying, incomplete drying or ineffective drying reduce
grain quality and result in losses. gear can push a rack to move upwards at first and then move horizontally, and a stop
Drying and storage are related processes and can sometimes be combined in a piece of bar on the dustpan is blocked by a left arc baffle and a right arc baffle so that the
equipment. Storage of incompletely dried grain with moisture content higher than the dustpan can tilt to pour the grains into an opening bag. A simple manually operated
acceptable level leads to grain deterioration regardless of storage facility used. In grain collector and bagging had the following major components: frame, wheel, long
addition, the longer the desired grain storage period, the lower the required grain pipe, vertical stand frame (bars), horizontal bars, collector, and bag. Radial flat bladed
moisture content must be. Confronted by problems on drying, the government activated type base plate, slot bar, sweeping box, bagging area, frame and the conveyance
various agencies like the Department of Agriculture (DA), National Food Authority (NFA), system. Results showed significant differences on the collecting capacity, and noise
Philippine Rice Research Institute (PHILRICE), level. Other parameters such as collecting efficiency, air velocity, augmented cracked
grain percentage.
Philippine Center for Postharvest Development and Mechanization (PHILMECH), and 1.4 Objectives
other institutions to take steps to ease the problems. To date with all the postharvest
technologies being developed and offered by the government, there are gray areas in The main objective of this project work is to design and develop a manually operated
the postharvest aspect of drying paddy that should harmonize with the practice of small grain collector that can be easily manufactured locally from available local materials and
farmers as well as big rice millers and traders. Several drying technologies were low cost it will replace the old traditional process. A manually operated grain collector
introduced to farmers, big rice millers and traders. developed with major list of objectives.
Nowadays every packaging machine is being atomized thus it necessary to develop • To fabricate and assemble the designed grain collector.
paddy packaging machine for following reasons. • Grain collector is small machinery for efficient collection of all types of small
i. To achieve high efficiency size grins.
• The machine has a simple construction and is light in weight which makes it
ii. To reduce the cost easy to handle.
• To minimize manpower and reduce the hard work.
iii. To reduce time consumption • To minimize the time for collecting.
Introduction Johntson. W (2009) designed a simple mobile engine-driven pneumatic paddy collector
In this chapter, we present a collection of published information, materials on paddy made of locally available materials using local manufacturing technology was designed,
collecting machine related areas of research, such as books and journal articles. This fabricated, and tested for collecting and bagging of paddy dried on concrete pavement.
review identifies, evaluates and synthesis the relevant literature. It shows how The pneumatic paddy collector had the following major components: radial flat bladed
knowledge has developed within the field, highlighting what has already been done, type centrifugal fan, power transmission system, bagging area, frame and the
what is generally accepted, what is emerging and what is the current state of the paddy conveyance system. Results showed significant differences on the collecting capacity,
collecting machine. noise level, and fuel consumption when rotational speed of the air mover shaft was
varied. Other parameters such as collecting efficiency, air velocity, augmented cracked
grain percentage, and germination rate were not significantly affected by varying
2.1 Study of paddy collector
rotational speed of the air mover shaft. The pneumatic paddy collector had a collecting
Anbarasan.b (2004) stated that the main objective of this study was to design and
efficiency of 99.33% with a collecting capacity of 2685.00kg/h at maximum rotational
fabricate a hand operated pedal powered thresher for threshing, separating, and
speed of centrifugal fan shaft of about 4200rpm. The machine entailed an investment
cleaning rice paddies. The major components of the machine include threshing,
cost of P 62,829.25. The break-even weight of paddy was 510,606.75kg/yr at a collecting
separation and cleaning units. Threshing operation is achieved by rotational motion of a
cost of 0.11 P/kg of paddy. Utilizing the machine for 400 hours per year generated an
cylinder fitted with beater spikes above a stationary grid which results in the removal of
income of P 23,887.73. The projected time needed to recover cost of the machine based
the paddies from the bulk straws. After being beaten out, the grains fall into the cleaning
on 2685kg/h collecting capacity was
unit which consists of a sieve that undergoes a reciprocating motion. The machine is
2.63 year.
simple, less bulky and the ergonomic consideration in the design allows for comfortable
Macmillan ochieng (2014) took a complete turn when modern technologies were
use and can easily be operated by either male or female. The designed and fabricated
introduced which include the adoption of high yielding varieties, application of inorganic
pedal powered paddy thresher fitted with winnowing equipment substantially reduces
fertilizer, better crop pest control, water management, and other improved farming
human drudgery in threshing at an affordable cost and also reduces the time used for
practices. The immediate adoption of these new technologies was the result of a greater
threshing operation on small farms. Threshing was efficient for moisture content
demand to increase production to cope with the fast growing population of Filipinos
between 20% and 23%. Total power required by the machine was 84 watts operating at
which was estimated to grow to 103 million by the year 2015 AD. The adoption of
400 rpm. This power is
improved production technology increases yield and likewise gives birth for new
challenges on how to deal or handle tons of wet paddy that need to be dried to
produced through human operated pedal mechanism. Performance test revealed that
maintain good rice quality, storability and high
the efficiency of the machine was 92% with a through put of 90 kg per hour.
Clapp. D (2007) designed to reduce this dependency on importation, include decreased
commercial value. Drying is the process that reduces grain moisture content to a level
consumption which is not a viable option, increasing tariffs on imported rice, increasing
where it is safe for storage. Drying is the most critical operation after harvesting a rice
the area under current cultivation, increasing productivity and proper post-harvest
crop. Delays in drying, incomplete drying or ineffective drying reduce grain quality and
practices to minimize loss and improve quality. Majority of farmers in Kenya grow rice in
result in losses. Drying and storage are related processes and can sometimes be
small scale, they therefore lack enough capacity to acquire appropriate equipment such
combined in a piece of equipment (in- store drying). Storage of incompletely dried grain
as combine harvesters to be used for threshing. They therefore resort to manual means
with moisture content higher than the acceptable level leads to grain deterioration
of threshing rice like: smashing ears of rice with hard objects to separate the paddies
regardless of storage facility used. In addition, the longer the desired grain storage
from the ears or straws, sometimes pedal operated threshing drums are employed in
period, the lower the required grain moisture content must be. Confronted by problems
fairly big farms, or even driving trucks or tractors on the un-threshed rice. Manual
on drying, the government activated various agencies like the Department of Agriculture
threshing is tedious, time consuming and above all results in too much post-harvest
(DA), National Food Authority (NFA), Philippine Rice Research Institute (PHILRICE),
losses which can be in the range of 1-15%. According to Earth trend, postharvest food
Philippine Center for Postharvest Development and Mechanization (PHILMECH), and
loss translates not only to human hunger and financial losses to farmers but also results
other institutions to take steps to ease the problems. To date with all the postharvest
in tremendous environmental wastes. In Kenya, rice production has remained low both
technologies being developed and offered by the government, there are gray areas in
in quantity and quality because of the inefficient production and processing techniques.
the postharvest aspect of drying paddy that should harmonize with the practice of small
This research was conducted to determine ways of reducing post-harvest losses and
farmers as well as big rice millers and traders.
tediousness resulting from traditional methods of rice threshing. The study involved
designing of a pedal powered thresher from scrap metals and affordable power
transmission element and to make the whole system affordable to the small scale 2.3 Performance of paddy collector
farmers. Muhammed Swaleh (2016) stated that several drying technologies were introduced to
Emmanuel. B (2009) before designing the CAD model, it was essential to consider various farmers, big rice millers and traders. The rate of return from sun drying operation is high
components necessary for the designing such as; threshing drum size and speed, power while the rate of return from the best mechanical dryers available in the country is low.
required for threshing and frame design. Among the threshing methods, the threshing of Farmers unanimously use sun drying and none adopts mechanical dryers. In the light of
grain through impact force at an average speed (350 to 500 rpm) provide minimum seed this development and present practices, it is obvious that sun drying will stay as one of
damage. Therefore, threshing of rice the technologies in the Philippines. Angeles cited the inappropriateness of imported
technologies over the country‟s socio-economic conditions had created awareness of
developing our own equipment and machine out of local materials using locally
paddies is based on the principle of impact force generated by beating action of the
manufacturing
spikes. The main design considerations for the entire machine include; dried rice paddy
suitable for threshing by this machine should have moisture content of 20% to 23% to
ease the removal of the paddy grain from the stalk, overall height of the machine to technologies and manpower. Owing to significant development of sun drying as a
facilitate ease of operation by a rural farmer of average height, overall width and socially accepted technology and its possibility of development through mechanization,
breadth of the machine for purposes of storage space in the rural farmers granaries, he also added that continuous efforts have to be undertaken to conduct development
weight of the equipment for easy portability during operation on and off farm, the studies of local machinery based on the appropriate features of existing commercial
material to be used to be cheap and easily available to peasant farmers and the material machinery from developed countries and emerging economies. It is for this reason that
should be strong for machine durability and should not rust resistant or if otherwise be this research was undertaken to design, fabricate a pneumatic paddy collector out of
painted.The machine has the five main components that have to be designed and be local material using locally manufacturing technology and man power that would help
fabricated accurately for its efficient working. These are: the threshing unit, power farmers, rice traders and millers to contribute to the reduction of losses, save time,
transmission system, screening unit and a collecting unit. labor, and cost of collecting and bagging.
Sharan. K (2014) said that the traditional sundrying method of a paddy is still widely
practiced by most farmers. The practice includes hauling of a paddy in bags to the drying
2.2 Collector profile
area, spreading out the paddy in the drying floor using wide board, then evened and
Helen Gavanio. F (2006) said that this is a mechanical device specifically designed to
slightly furrowed with wooden rakes. Mixing and turning the paddy are done regularly
electricity and investment for the poor formers. This became the main motivation to 3.1 Introduction
fabricate this manual bagging machine. This machine reduces the grain collecting time
and labour cost. As the main goal to reduce the usage of electricity we don‟t suggest the The traditional sun drying method of a paddy is still widely practiced by most farmers.
future scope with motors rather the belt drive mechanism can be designed to reduce the The practice includes hauling of a paddy in bags to the drying area, spreading out the
time and mechanical force of labour or operator. paddy in the drying floor using wide board, then evened and slightly furrowed with
2.7 Collection energy wooden rakes. Mixing and turning the paddy are done regularly to ensure that the
2%. One benefit of higher speeds is the ability to reduce the number of fan stages and Number of sacks filled per hr = 144/60 = 2.4 sacks/hr
another is to make small weight savings.
3.6 Switch During 6hr of working,
iii. Repairs = C x 10/100 x1/1000 = 25000 x 10/100 x1/1000 = 0.25/hr 3.16 Estimation of time
iv. Wages per day = Rs 400/day = 400/8 hr = Rs 50 / hr Time taken to fill the chamber = 27 seconds
v. Electricity per hour = Rs 5 /hr
Total cost involved by machine = Rs (4.50+0.96+0.25+50+5) = Rs 61/hr = Rs 0.42/kg
S.No Diameter Time taken (in seconds)
Total cost involved by manual = Rs 0.30/kg 1. Outlet valve 27
2. Joint valve 23
3.10 Hose
3.17 Testing of calibration
Any tear or holes in the hose could also reduce the suction. Constant usage over a period
of time could result in wear and tear. Replace the hose with the new one. After every use
check the level of dust in the sieve. Clean the sieve, and wipe the sieve dry. Look for any Speed in ft/second
loose strings sticking to the sieve. Spending a little time on maintenance would help to CHAPTER IV
extend the life of the grain aspiratory machine. It is very easy to put the pipe up and
down; And the minimum height for the mechanism grip convenient enough; it is light RESULTS AND DISCUSSIONS
enough to lift the handle and pull the mechanism up (if can‟t bend); It is very easy
to understand how it works. All found it very easy to push it down/pull it up very easy. “Vacuum collector for bagging of paddy”was designed and fabricated as explained in
The suction cylinder consists of the axial flow fan fitted inside it. Half of the suction sub-chapters 3.1 to 3.8. Overall specification with cost estimation of fabricated Paddy
cylinder acts as the storage tank. As the Suction Pressure is produced in the Cylinder due collecting and bagging machine is dealt in this chapter.
to the Axial Flow Fan rotation, the dirt or garbage is sucked inside the cylinder and gets 4.1 Paddy collecting machine
stored into the cylinder bottom due to self weight of the garbage. The storage capacity
of the storage tank is of 79 litres, which makes it able to store more garbage. And also The work study of the components for which the Paddy collecting and bagging machine
the number of times of removing dust bag reduces due to more storage capacity. are planned to be fabricated mainly involves the method study and the time study for
the components.
3.11 Frame work 4.2 Method study
The frame is an important part of the equipment. It must provide flexibility which is The method study of the components for the Paddy collecting and bagging machine are
equivalent of suspension to give good grip. So, the proposed mode equipment does not studied in detail. The method study mainly involves the different operations involved in
consist of any suspensions. It is made up of mild steel L- section having a cross section of the fabrication and the sequence of its operation.
31mm X 31mm. It consists of 4 channels, which are cut into the length, of 610 mm and 4.3 Fabrication process
other 2 Pieces are cut into 550 mm length. And also, it can be arranged according to the
need as shown in the figure. The arranged pieces are welded at the joining section to
The material selected must possess the necessary properties for the proposed
form the base frame of the equipment. The most traditional frame material, steel, has
application. The various requirements to be satisfied can be weight, surface finish,
been used by frame builders for over a century. Many types of steel channels are
rigidity, ability to withstand environmental attack from chemicals, service life, reliability
available and the material is easy to bend and shape. It also offers excellent ride quality,
etc.
durability and is easily repaired and affordable. And, while there are new steels almost
The following four types of principle properties of materials decisively affect their
impervious to corrosion, most types can rust if treated carelessly (protect that paint job).
selection.
i. Physical
3.12 Fabrication process
ii. Mechanical
Metal fabrication is a value-added process that involves the construction of machines
iii. From manufacturing point of view
and structures from various raw materials. The process of fabrication is started in the
The various physical properties concerned are melting point, thermal conductivity,
fabrication shop on the basis of engineering drawings generated in the design process
specific heat, coefficient of thermal expansion, specific gravity, electrical conductivity,
after assessing the capabilities of the shop with respect to metal cutting, foaming,
magnetic purposes etc.
welding and machining. Metal fabrication jobs usually start with shop drawings including
The various Mechanical properties Concerned are strength in tensile, Compressive
precise measurements then move to the fabrication stage and finally to the assembly to
shear, bending, torsional and buckling load, fatigue resistance, impact resistance, elastic
the project.
limit, endurance limit and modulus of elasticity, hardness, wear resistance and sliding
Owing to significant development of sun drying as a socially accepted technology and its
properties.
possibility of development through mechanization, he also added that continuous efforts
4.5 Manufacturing case
have to be undertaken to conduct development studies of local machinery based on the
appropriate features of existing commercial machinery from
developed countries and emerging economies. Sometimes the demand for lowest possible manufacturing cost or surface qualities
obtainable by the application of suitable coating substances may demand the use of
special materials.
It is for this reason that this research was undertaken to design, fabricate a pneumatic
4.6 Quality required
paddy collector out of local material using locally manufacturing technology and man
power that would help farmers, rice traders and millers to contribute to the reduction of
losses, save time, labor, and cost of collecting and bagging. (Reference from Gavino, This generally affects the manufacturing process and ultimately the material. For
Victorino T. Taylan, and Teresito G. Aguinaldo (2017) . “Design, Fabrication and example, it would never be desirable to go casting of a smaller number of components
PerformanceEvaluation of Mobile Engine- Driven Pneumatic Paddy Collector”) which can be fabricated much more economically by welding or hand forging the steel.
4.7 Availability of materials