19XR

Centrifugal Liquid Chiller

Cooling Capacity: 300~1650 RT (single-stage)
600~3000 RT (two-stage)
1000~6000 RT (series counter flow system)
 Carrier is a leading global and sustainability across a wide
provider of innovative HVAC, range of residential, commercial
refrigeration, fire, security and and industrial applications.
building automation
technologies. Supported by the
iconic Carrier name, the
company’s portfolio includes
industry-
leading brands such as Carrier,
Kidde, Edwards, LenelS2 and
Automated Logic. Carrier ’s
businesses enable modern life,
delivering efficiency, safety,
security, comfort, productivity

In 1998, Time magazine named Dr. Carrier

one of its 20 most influential builders and
titans of the 20thcentury.
Model Number Nomenclature
19XR/XR-C/E/F

19XR - 65 65 C87 VF G 52

Description Motor Voltage Code

19XR-High Efficiency 52: 400V-3Ph-50Hz
Centrifugal Liquid Chiller 53: 3kV-3Ph-50Hz
19XRV-High Efficiency 54: 3.3kV-3Ph-50Hz
Centrifugal Liquid Chiller 55: 6.3kV-3Ph-50Hz
with VFD
5A: 10kV-3Ph-50Hz
5B: 11kV-3Ph-50Hz
62: 380V-3Ph-60Hz
Evaporator Size 63: 416V-3Ph-60Hz
64: 460V-3Ph-60Hz
67: 3.3kV-3Ph-60Hz
Condenser Size 68: 4.16kV-3Ph-60Hz
69: 6.9kV-3Ph-60Hz
6A: 11kV-3Ph-60Hz

Compressor Code
Compressor Frame Motor Efficiency Code
Single-stage: 3, 4, 5
For Compressor Frame 3, 4, 5
Two-stage: C, E, F
H-High Efficiency
S-Standard Efficiency
For Compressor Frame C/E/F and
19XR3 Optimization Product
Motor Code Gear Code

19XR-6/7

19XR- A4H A4H 648 J N 7

Motor Voltage code

Description 4: 3kV-3Ph-50Hz
19XR-High Efficiency 5: 3.3kV-3Ph-50Hz
Centrifugal Liquid Chiller 6: 6.3kV-3Ph-50Hz
7: 10kV-3Ph-50Hz
8: 11kV-3Ph-50Hz
F: 3.3kV-3Ph-60Hz
Evaporator Size G: 4.16kV-3Ph-60Hz
H: 6.9kV-3Ph-60Hz
J: 11kV-3Ph-60Hz
Condenser Size

Motor Code
Compressor Code
First Digit Indicates
Compressor Frame
Two-stage: 6, 7 Gear Code

2
Energy-saving and High Efficiency

Taper pipe diffuser is applied in single stage compressor to improve compressor

efficiency. The inner ring of Split Rational Diffuser (SRD) can rotate with load change,
adjust area and direction of flow channel, thus greatly improve the part load perfor-
mance and reliability of chiller.
Vaneless diffuser designed for two-stage compressor, combined with inner-stage
economizer improves chiller performance and makes it a better choice of high lift
application.
High performance tubing - Tubing with internally and externally enhanced fins
improves chiller performance by reducing overall resistance to heat transfer. The new
heat exchanger reduces refrigerant charge and manufacturing cost.
Carrier AccuMeter system regulates refrigerant flow according to load conditions,
provides a liquid seal at all operating conditions and eliminates unintentional hot gas
bypass. Thus ensure the part load performance of chiller. (Only for single stage
compressor)

inner
SRD ring
actuator
outer
ring

Stable Operation

Variable inlet guide vanes - The guide vanes are controlled by a precise electronic
actuator. The vanes regulate inlet flow to provide high efficiency through a wide operating
range.
Diffuser design - Pipe diffuser design uses jet engine technology, increasing centrifu-
gal compressor peak efficiency (single-stage only). Two-stage compressor utilizes
vaneless diffuser to meet high lift application requirement with stable operation.
Semi-hermetic Motors - Cooling is accomplished by spraying liquid refrigerant on the
motor windings. This highly efficient motor cooling method also eliminates the poten-
tial for shaft seal leaks and refrigerant/oil loss.

Environmental Sustainability

Designed specifically for chlorine-free HFC-134a refrigerant

(the environmentally balanced refrigerant with zero ozone
depletion potential)

3
 Flexible Combination

19XR/XR(V) AquaEdge chiller provides a complete line of compressors, motors and

heat exchangers, ensuring good combination of chiller components regardless of
tonnage, lift, and efficiency specifications.
Carrier offers multiple starters choices for different power supply application.
19XR(V) AquaEdge chiller can be equipped with high tier LF2 VFD which with Active
Rectifier, the harmonic distortion (THD) ≤ 5%, fully comply IEEE519-1992 requirement,
also the fundamental power factor can be up to 0.99. With the help of VFD, the IPLV.IP
of 19XR(V) can achieve to 11.0.
Colorful Touch Screen - friendly human machine interface, graphical display screens
for the main components and support multi languages.

Free-standing VFD starter Unit-mounted VFD starter

Convenient Installation

Water boxes are equipped with standard flanges, which provides the ease of field piping.
Positive pressure design can save valuable mechanical room space with reducing 35% chiller
size compared with low pressure design. In addition, it eliminates the need for purge system
to save the cost for customer.
Refrigerant-cooled oil cooler, no need for field water piping, reduce installation cost.
Cooler and condenser are designed and manufactured in accordance with relevant GB code.
The unit isolation valves facilitate the condenser as a liquid container during the transition
season, which provides ease of maintenance.

4
Carrier® SmartVuTM Intelligent Control System
User-friendly Interface
Carrier centrifugal chiller equips the latest Carrier® SmartVuTM control system with strong control and monitoring function
during chiller operation. The control system applies a 10 inch colorful touch screen, which can support up to ten language
choices for customer, real time display of operation parameters with pictures makes it more human friendly and comfortable
interface for operation. Carrier® SmartVuTM intelligent control system simulates and monitors chiller operation, adjusts
cooling or heating capacity according to load change and provides various protection during operation.

Smart Operation
Carrier® SmartVuTM control system provides smart password function to avoid any setting change without authorization.
When chiller receives start-up order, controller will conduct following pre-start safety checking, to ensure parameters like oil
sump temperature, condensing pressure, bearing temperature, motor winding temperature, discharge temperature, evaporator
saturated temperature and average line voltage etc. are normal.
During chiller operation, except for the function of monitoring main operation parameters control system also has capability to
record and display trend curve, which is real time trend of key components during operation. It ensures effective and reliable
operation of chiller by optimized intelligent and dynamic control algorithm.
Carrier® SmartVuTM control system has comprehensive protection during operation, such as oil sump temperature control,
surge protection, overvoltage and overcurrent protection, discharge temperature overheat protection, bearing temperature
overheat protection, evaporator and condenser anti-freeze protection, low discharge superheat protection etc. in order to
ensure chiller long time reliable operation.
The optional Envelope Stability Control is an advanced solution to balance the chiller efficiency and reliability at very low load.
The controller optimizes compressor speed, inlet guide vane position and stabilizer valve position to find the most efficient
operating point throughout the operating range without compromising the chiller stability in real time.

Intelligent Diagnosis
Carrier® SmartVuTM control system has failure diagnostic function and can be easily accessed via touch screen for detail
chiller operation parameters. If control system detects failure the alarm will be initiated and related code will be recorded in
alarm menu. The alarm records can be automatically saved by control system. Carrier service technician can read and
delete alarm records by Carrier service tools.
The control system has additional pre-diagnostic function. Different with diagnostic function, information displayed from this
function is mainly for maintenance purpose. For an example, to inform customer periodically replace lubricant and filter from
this function.
Carrier® SmartVuTM control system has email alarm function. If the controller has been connected to internet, the control
system can automatically send out an email with one or more alarm information to customer or service people through
effective email address when alarm occurs.

Flexible Interface and Easy Connection

with Building Automation System
Web Browser Mobile Devices Tablets
Carrier® SmartVuTM control panel supports BACnet or
Modbus protocol, with which chiller can seamlessly connect
with the Building Automation System or the IP Network
i-VuTM/WebCTRLTM control network.
With the powerful i-VuTM Link (optional), user can integrate
all plant equipment into i-VuTM Building Automation System.
The i-VuTM Building Automation System provides everything i-VuTM Plus/Pro Server
i-VuTM-link
user needs to access, manage, and control your building,
including the powerful i-VuTM user interface, plug-and-play
BACnet or Modbus controllers and state-of-the-art Carrier BACnet,
Modbus,
equipment. CCN Network

Carrier provides WebCTRLTM as an additional option to

provide similar function like i-VuTM Link. If you have any
questions, please contact with Carrier local agents.
The i-VuTM Building Automation System

5
Smart Chiller
Using wireless cellular communications technologies, Carrier
SMART Service continuously streams operating data to the cloud
in real time directly from your chiller’s controller. The data is then
captured within our IoT platform for ongoing insight into your
chiller’s health.

Features:
Integrated equipment sensors that capture key operating data
Secure wireless connectivity to Carrier’s cloud-based IoT
platform
Persistent and reliable data transmission

Smart Cloud
Carrier SMART Service continuously stores and assesses equipment operating data and service history, comparing it to
established values for analytics and data validation. It compares this data to design specifications and matches it against
allowable ranges, allowing Carrier to deliver pre-emptive service solutions as needed.

Features:
Complete visibility into your system’s performance, energy usage
and service history
Advanced diagnostics and analytics providing actionable insights

Smart Technician
Carrier SMART Service changes how equipment
is serviced and maintained. Carrier service
technicians now utilize mobile devices with
remote access to put real-time chiller data and
service history in the palm of their hands. With
advance notification of problems, technicians
arrive at the jobsite more informed, which leads to
faster problem resolution and reduced mean time
to repair.

Features:
Advance notification
Remote detection and diagnosis

6
19XR Two-stage Centrifugal Chiller

In 2013, Carrier introduced a high-efficiency two-stage centrifugal chiller to deliver energy saving and environmental
sustainability, as well as comprehensive range of air-conditioning, heat pump, energy recovery, ice thermal storage, VFD
and high-voltage applications.

Environmental Sustainability
The system has been designed specifically for chlorine-free HFC-134a

a
refrigerant, the environmentally balanced HFC-134a refrigerant with zero From 600 to 3000 Tons

ozone depletion potential.

Industry-leading Efficiency
19XR chillers can achieve up to 6.6 full load COPR and 7.5 IPLV.IP (without VFD) or 11.0 IPLV.IP (with VFD) at AHRI
conditions.
Advanced high efficiency two-stage compressor, design specifically for HFC-134a.
New blunt leading-edge IGV for part load efficiency improvement.
An interstage economizer improves system efficiency and increases capacity.
Wide Application
The innovative two-stage compressor provides a wide range of capabilities. With a maximum LWT of 65℃ and a
minimum LCWT of -6℃, the 19XR two-stage centrifugal chiller is ideal wherever energy conservation and environmental
stewardship are required.
Stable Operation
The two-stage compressor has very good load-adjustment capabilities to achieve high efficiency and stability at a variety
of load and temperature conditions, including its minimum load of 10%.
The 19XR two-stage centrifugal chiller also features a refrigerant cooled semi-hermetic low current inrush motor,
eliminating the need for shaft seal and oil refrigerant containment components.
Double-grooved tube sheets make a superior leak-tight joint when combined with roller expansion.
Low Sound Level
For ultra-quiet operation, the advanced two-stage compressor has an optimized aero-structural design and allows lower
impeller speed.
Modular Construction
The cooler, condenser and compressor assemblies are compact and entirely bolted together. This design makes the
chiller ideally suited for replacement projects where ease of disassembly and reassembly at the jobsite is essential.

Series Counter Flow Application

Carrier 19XR centrifugal chillers fully support system application of Series Counter Flow with cooling capacity of each
system up to 6000 Tons.
Better System Efficiency
Improved full load efficiency by reducing the lift of each circuit cycle.
Optimized part load operation to achieve better system efficiency at duties less than 50%.
Better Reliability and Redundancy
Two independent refrigeration circuits and either compressor can be configured as lead.
Two compressors start-up orderly to reduce system inrush current.
Two compressors operate in turn to balance operation time and enlarge service interval.

Advanced System Control (Standard in Carrier® SmartVuTM)

Optimized load balance by recalculating upstream chiller control point.
Optimized surge control by synchronizing surge condition of both lead and lag chiller.
Optimized lead/lag communications.
Two chiller modules of SCF system may be arranged in side-by-side or series depending on chiller plant layout. Details
please contact Carrier local agencies.
Downstream Chiller Upstream Chiller

Chilled Water Out Cooler Cooler Chilled Water In

Cooling Water In Condenser Condenser Cooling Water Out

7
Heat Pump Application

The heat pump system utilizes natural energy storage in soil, bedrock,
groundwater, surface water, wastewater and air to satisfy demand for
building cooling, heating and hot water.

Heat Pump System Benefits

Cooling/heating Geothermal Underground water

Improved system efficiency

Use of low-grade energy

19XR-E/6/7 Benefits
Wide range of applications with high efficiency
Hot water temperature (LWT) up to 65℃
Earth's surface water Dark/Grey water

Energy Recovery Application

Discharging condenser heat via a cooling tower not only causes

thermal pollution but also brings tremendous energy waste to the
applications such as hotel, factory and hospital.

Energy Recovery System Benefits

Reduced boiler size and operating time
Reduced cooling tower size and waste heat discharge
Improved system efficiency by 15-25%

19XR Benefits
High efficiency operation
Energy saving up to 70% versus boiler

Ice Thermal Storage Application

The chiller stores energy as ice during night, when electricity

costs and utilization are low. The energy is discharged to meet
cooling loads during day time when the electricity price is high,
greatly reducing building operating costs.

Ice Thermal Storage System Benefits

Reduced chiller and cooling tower size
Reduced chiller operating time chiller cooling
Operational cost savings by using off-peak electricity
Backup cooling in emergency situations

Ice melting Ice Thermal Storage

19XR-E/6/7 Benefits
Stable 24-hour operation Time 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 0 1 2 3 4 5 6

Suitable for variable voltage and VFD applications

Minimum leaving water temp (LCWT): -6℃
Suitable for low temperature air distribution and district cooling systems

8
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!;
19XR Chiller Dimensions

Recommended Overhead Service Clearance

Motor Service
915mm(Frame 3-4 Compressor)
Tube Removal Clearance 1219mm
1524mm(Frame 5 Compressor)
Clearance for
Either End

A Min. 362 mm
B
Service Clearance
Min. 610 mm

C-Height
A-Length for D-Tube Removal
NIH Waterbox B-Width without Unit- with Unit-mounted Y- ∆/Solid State Starter Space for Either
Evaporator Size Condenser Size (2 Passes) End
mounted Starter 19XR-3 19XR-4 19XR-5
mm mm mm mm mm mm mm
3P~34 30~34 4181 1670 2051 2051 3848
3X~39 35~39 4702 1670 2051 2051 4369
4P~44 40~44 4359 1880 2130 2403 3848
4X~49 45~49 4880 1880 2130 2403 4369
5P~54 50~54 4394 1994 2137 2829 2850 3848
5X~59 55~59 4915 1994 2137 2829 2850 4369
6P~64 60~64 4480 2124 2261 2727 3747
6X~69 65~69 5000 2124 2261 2727 4343
7P~74 70~74 5169 2426 2985 3216 3324 4267
7X~79 75~79 5766 2426 2985 3324 4877
8P~84 80~84 5200 2711 3029 3427 4267
8X~89 85~89 5810 2711 3029 3427 4877

Notes: 1. A-length includes flanges with both cooler and condenser having two passes and nozzles being at the same end (drive end for standard units)
2. The above dimensions are based on the waterside pressure being 1.0Mpa. A-length will vary while the waterside pressure increases.

19XR/XR-C/E/F/6/7 Starter Dimensions (Free standing)

Voltage Starter Type Frame/Rated Current (A) Width (mm) Deepth (mm) Height (mm)
19XR-3/4/C≤710A 800 600 2300
380V Y-∆ 19XR-3/4/C>710A 1000 600 2300
19XR-5/E 1200 800 2200
Across the Line 19XR-4/5/C/E/F/6/7 1000 1650 2400
10kV Primary Reactor 19XR-4/5/C/E/F/6/7 2000 1650 2400
Auto-transformer 19XR-4/5/C/E/F/6/7 2400 1650 2400

Notes: The wiring of 380V starter enters from the top and exits from the bottom.
The wiring of 10/11kV starter enters from the top and exits from the top.

11
19XR-C/E/F/6/7 Chiller Dimensions

Recommended Overhead Service Clearance

Motor Service Motor Service Clearance 19XRF/6 > 1829mm
Clearance 1219mm 19XRF/6 > 1524mm 19XR7 > 1927mm
19XR7 > 1650mm

Tube Removal Recommended Overhead Service Clearance

Clearance for 1524mm(Frame C/E Compressor)
Either End
Tube Removal
D Clearance for C
Either End

A >1118mm
>610mm B
A
B
>889mm
>762mm

Service Clearance Service Clearance

19XR-C Unit Dimensions

C-Height
A-Length for NIH D-Tube Removal
B-Width without Unit-mounted with Unit-mounted Y-
Evaporator Size Condenser Size Waterbox (2 Passes) Space for Either End
Starter ∆/Solid State Starter
mm mm mm mm mm
5P~54 50~54 4393 2098 2421 2850 3747
5X~59 55~59 4921 2078 2421 2850 4343
6P~64 60~64 4419 2163 2637 3071 3747
6X~69 65~69 4940 2148 2637 3071 4343
7P~74 70~74 5051 2472 2743 3155 4267
7X~79 75~79 5660 2472 2743 3155 4877

19XR-E/F/6/7 Unit Dimensions

C-Height
A-Length for NIH
With Unit-mounted Y- D-Tube Removal
Waterbox B-Width Without Unit-mounted
Cooler Size Condenser Size ∆/Solid State Starter Space for Either End
(2 Passes) Starter
19XR-E
mm mm mm mm mm
7P~74 70~74 5045 2426 2889 3266 4369
7X~79 75~79 5642 2426 2889 3266 4978
8P~84 80~84 5121 2711 2937 3381 4369
8X~89 85~89 5731 2711 2937 3381 4978
8P~84 V0~V4 5195 2926 3082 4267
8X~89 V5~V9 5805 2926 3082 4877
A4A~A47 A4A~A47 5229 3051 3484 4572
A6A~A67 A6A~A67 5839 3051 3484 5182
A4A~A47 B4A~B47 5229 3186 3484 4572
A6A~A67 B6A~B67 5839 3186 3484 5182
B6A~B67 C6A~C67 5969 3658 3742 5182
C6A~C67 C6A~C67 6019 3798 3813 5182
C6A~C67 D6A~D67 6019 4014 3813 5182

Notes: 1. A-length includes flanges with both cooler and condenser having two passes and nozzles being at the same end (drive end for standard units).
2. The above dimensions are based on the waterside pressure being 1.0Mpa. A-length will vary while the waterside pressure increases.

12
Typical Piping and Wiring (with Free-standing Starter)

Main Power

To Chilled Water Pump

To Cooling Water Pump
To Cooling Tower Fan

To Cooling Tower

From Cooling
Tower
From Load

To Load High Proposed

Voltage Motor RLA Cable Size
Drain ≥10kV Code (A) (mm2)
XR4/5/C/E ALL <70 50
1 Air Switch 2 Freestanding Compressor XRF ALL <82 50
Motor Starter N 75 50
3 Compressor Motor Terminal Box 4 Oil Pump Controller P 82 50
Q 88 50
5 Control Panel 6 Vents XR6
R 94 50
7 Pressure Gauges 8 Chilled Water Pump S 100 70
T 105 70
9 Cooling Water Pump 10 Chilled Water Pump Starter
U 113 70
11 Cooling Water Pump Starter 12 Cooling Tower Fan Starter V 119 70
13 Air Switch 14 Oil Pump Switch W 125 95
XR7
X 131 95
Y 138 95
Z 145 95
Line Purpose Specification
1# Main power to Starter: 380V AC: 3 phases, and 1 grounding
6.3kV/10kV/11kV AC: 3 phases, 1 grounding (medium/high voltage); 380V AC,
3 phases, 10A (19XR-6/7: 380V AC, 3 phases with grounding, 16A)
4# To Cooling Tower Fan Starter: 4 control lines (optional)
5# To Cooling Tower Water Pump Starter: 2 control lines (optional)
6# To Chilled Water Pump Starter: 2 control lines (optional)
7# To Oil Heater Contactor: 115V AC: 2 power lines(20A), 1 grounding (Not apply to 19XR-6/7; 19XRF: connect
between starter and control panel)
8# To Oil Pump Contactor: 19XR-6/7: connect between starter and control panel, 380V AC, 3 phases with
grounding, 16A; 19XR-F: connect between starter and control panel, 380V AC,
3 phases, 5A; Other products: 380V AC, 3 phases, 5A
9# To Lubrication System Power Panel: 8 control shielding lines, 600V, 80℃, grounding in starter (19XR-F/6/7: connect
between starter and control panel)
10# To Motor: 380V AC: 6 leads (Minimum ampacity per conductor = 0.721 x RLA), 1 grounding
Or 6.3kV/10kV/11kV AC: 3 leads, 1 grounding (medium/high voltage)

Piping and Wiring Requirements:

1. The installer must get all pipes and wires in place and mark the ends.
2. Filters must be installed in cooling water and chilled water pipes.
3. Thermometer (0-50℃) and pressure gauge (0~1MPa or 2MPa) must be installed at inlet and outlet of the pipes.
4. The installer must install the relief valve vent to outdoors with a steel pipe(outer diameter 42mm, thickness 4mm).
5. It is suggested that an oxygen content monitor be installed in the machine room for safety, which will give an alarm when the oxygen content is less than 19.5%.
6. Selected cable size range is from 50~120 square millimeter. If the customer select cable size is less than 50 square millimeter or more than 120 square millimeter, please contact YLC factory.
7. Communication cable between starter (ISM module) and control box (IOB module) shall apply Carrier specified one pair and half shielded twisted cable. The cable shall be installed as far
away from high voltage cables and other strong jamming equipments as possible and keep the communication cable as shorter as possible to avoid noise. The communication cable must go
through a metal conduit independently.

13
Typical Piping and Wiring (with VFD)

Main Power

To Chilled Water Pump

To Cooling Water Pump
To Cooling Tower Fan

To Cooling Tower

From Cooling
Tower From Load

To Load
Drain

1 Air Switch 2 Unit-mounted Starter 3 Control Panel 4 Oil Pump Controller

5 Vents 6 Pressure Gauges 7 Chilled Water Pump 8 Cooling Water Pump

9 Chilled Water Pump Starter 10 Cooling Water Pump Starter

Line Purpose Specification

1 #
Main power to Starter: 380V AC: 3 phases and 1 grounding
4# To Cooling Tower Fan Starter: 4 control lines (Please contact local agencies if need this option)
5 #
To Cooling Tower Water Pump Starter: 2 control lines (Please contact local agencies if need this option)
6# To Chilled Water Pump Starter: 2 control lines (Please contact local agencies if need this option)

Piping and Wiring Requirements:

1. The installer must get all pipes and wires in place and mark the ends.
2. Filters must be installed in cooling water and chilled water pipes.
3. Thermometer (0-50˚C) and pressure gauge (0~1MPa or 2MPa) must be installed at inlet and outlet of the pipes.
4. The installer must install the relief valve vent to outdoors with a steel pipe(outer diameter 42mm, thickness 4mm).
5. It is suggested that an oxygen content monitor be installed in the machine room for safety, which will give an alarm when the oxygen content is less than 19.5%.

14
Types of Base Isolation
Location Of Isolator

Condenser Center

Accessory
Soleplate Evaporator Center

Standard Isolation

Tube Sheet Support Plate

Support
Plate Jacking Screw
See Note #2 Elastomeric Pad(s)
See Note #1 Level Base Line
THK(25)H.R.S. Jacking Screw
See Note #3
Soleplate
Soleplate

Leveling Pad Leveling Pad(s)

View X-X

Simplified Isolation Evaporator/ A B C D E F G H J

Condenser model mm mm mm mm mm mm mm mm mm
3P-34/30-34 3931 1632 92 387 229 540 464 254 178
3X-39/35-39 4451 1632 92 387 229 540 464 254 178
Tube Sheet
4P-44/40-44 3931 1829 92 387 229 540 464 254 178
Support Plate
4X-49/45-49 4451 1829 92 387 229 540 464 254 178
Elastomeric Pad 5P-54/50-54 3931 1969 92 387 229 540 464 254 178
5X-59/55-59 4451 1969 92 387 229 540 464 254 178
6P-64/60-64 3931 2070 92 387 229 540 464 254 178
6X-69/65-69 4451 2070 92 387 229 540 464 254 178
7P-74/70-74 4620 2400 176 559 406 711 635 432 356
View Y-Y 7X-79/75-79 5320 2400 176 559 406 711 635 432 356
8P-84/80-84 4620 2686 176 559 406 711 635 432 356
8X-89/85-89 5320 2686 176 559 406 711 635 432 356
8P-84/V0-V4 4620 2686 176 559 406 711 635 432 356
Notes:
8X-89/V5-V9 5320 2686 176 559 406 711 635 432 356
1. Accessory soleplate package includes 4
A4A-A47/A4A-A47 4492 3051 164 559 406 711 635 432 356
soleplates, 16 jacking screws, and 16 leveling
A6A-A67/A6A-A67 5102 3051 164 559 406 711 635 432 356
pads. A4A-A47/B4A-B47 4492 3185 164 559 406 711 635 432 356
2. Jacking Screws should be removed after the A6A-A67/B6A-B67 5102 3185 164 559 406 711 635 432 356
grout has set. B6A-B67/C6A-C67 5082 3632 164 559 406 711 635 432 356
3. Thickness of grout varies, depending on the C6A-C67/C6A-C67 5080 3772 164 559 406 711 635 432 356
amount necessary to level chiller. C6A-C67/D6A-D67 5082 4013 168 559 406 711 635 432 356

15
Field Wiring Specification (with Free-standing Starter)
I. General
1.0 Starters shall be designed and manufactured in 1.3 Equipment installation and all starting and control
accordance with Carrier Engineering Require- devices, must comply with details in equipment
ment Z-415. submittal drawings and literature.
1.1 All field-supplied conductors, devices, and the 1.4 Contacts and switches are shown in the position
field-installation wiring, termination of conductors they would with the circuit deenergized and the
and devices, must be in compliance with all chiller shut down.
applicable codes and job specifications. 1.5 WARNING - Do not use aluminum conductors.
1.2 The routing of field-installed conduit and 1.6 Installer is responsible for any damage caused
conductors and the location of field-installed by improper wiring between starter and machine.
devices must not interfere with equipment access
or the reading, adjusting, or servicing of any
component.

II. Power Wiring to Starter

2.0 Circuit breaker is to be used to disconnect power 2.2 Compressor motor and controls must be
to starter. grounded by using equipment grounding lug
2.1 Lug adapters may be required if installation provided inside starter enclosure.
conditions dictate that conductors be sized
beyond the minimum ampacity required.

III. Control Wiring

3.0 Field supplied control conductors should be at 3.4 Do not route control wiring carrying 30V or less
least 0.75mm2 or larger. within a conduit which has wires carrying 50V
or higher or along side wires carrying 50V or
3.1 Optional ice build start/remote lockout contacts, higher.
optional remote start/stop device contacts, option-
al fire alarm interlock and optional spare safety 3.5 Control wiring between free-standing starter
device contacts, must have 24 VAC rating. MAX and control panel must be separate shielded
cables with minimum rating of 600V, 80°C For
current is 60 MA, nominal current is 10 MA.
communication must use shield twist pair wire.
Switches with gold plated bifurcated contacts are
recommended. (Not apply to Carrier® SmartVuTM 3.6 If optional oil pump circuit breaker is not
control products. For Carrier® SmartVuTM control supplied within the starter enclosure as shown,
products, shall wire from control panel.) it must be located within sight of the chiller with
wiring routed to suit. (Not applicable for 19XR6/7)
3.2 Remove jumper wire between J2-1 and J2-2
before connecting auxiliary safeties between
these terminals. (Not apply to Carrier® SmartVuTM
control products. For Carrier® SmartVuTM control
products, shall wire from control panel.)

3.3 Each integrated contact(ISM) output can control

loads(VA) for evaporator pump, condenser pump,
tower fan low, tow fan high, and alarm annunciator
devices rated 5 amps at 115VAC and up to 3 amps
at 277VAC. Do not use starter control transformer
as the power source for contactor coil loads. ( For
Carrier® SmartVuTM control products, these relay
outputs can also wire from control panel but rated
1 amp at 24VAC.)

16
 Field Wiring Specification (with Free-standing Starter)

IV. Power Wiring Between Free-standing Starter and Compressor Motor

4.0 Low voltage (600 v or less) compressor motors 4.4 Compressor motor power conductors may enter
have (6) 5/8 terminal studs (lead connectors terminal box through top, bottom or right side
not supplied by Carrier). Either 3 or 6 conductors using holes cut by contractor to suit conduit.
must be run between compressor motor and Flexible conduit should be used for the last few
starter, depending on the type of motor starter feet to the terminal box for unit vibration
employed. If only 3 leads are utilized, jumper isolation.
motor terminals as follows : 1 to 6, 2 to 4, and 3 4.5 Compressor motor frame should be grounded in
to 5. Center to center distance between terminals accordance with the National Electrical Code-us
is 8mm.Compressor motor starter must have (NFPA-70) and applicable codes. Means for
nameplate stamped as to conform with Carrier grounding compressor motor is a #4 AWG-500
Engineering Requirement Z-415. MCM pressure connector, supplied and located
4.1 Medium voltage [over 600 volts] compressor in the lower left side corner of the compressor
motors have (3) terminals. Connections are 9/ motor terminal box.
16-threaded stud.Compressor motor starter must 4.6 Do not allow motor terminals to support weight of
have nameplate stamped as to conform with wire cables. Use cable supports and strain
Carrier Engineering requirement "Z-415." relieves as required.
4.2 Power conductor rating must meet minimum 4.7 Use backup wrench when tightening lead
unit nameplate voltage and compressor motor connectors to motor terminal studs.
RLA. When (3) conductors are used: Minimum 4.8 Motor terminals and wire connectors must be
ampacity per conductor = 1.25 x compressor insulated with insulation putties and tapes
RLA When (6) conductors are used: Minimum attached to chillers to prevent moisture
ampacity per conductor = 0.721 xcompressor condensing and electrical arc.
RLA.
4.3 W hen more than one conduit is used to run
conductors from starter to compressor motor
terminal box, three leads from each phase
(conductor) must be in each conduit to prevent
excessive heating (e.g., conductors to motor
terminals 1, 2, & 3 in one conduit, and those to
4, 5, & 6 in another).

17
Field Wiring Specification (with Unit-mounted VFD)
I. General
1.0 VFD starters shall be designed and manufactured 1.3 Equipment installation and all starting and control
in accordance with Carrier Engineering Require- devices, must comply with details in equipment
ment Z-420. submittal drawings and literature.
1.1 All field-supplied conductors, devices, and the 1.4 Contacts and switches are shown in the position
field-installation wiring, termination of conductors they would with the circuit deenergized and the
and devices,must be in compliance with all chiller shut down.
applicable codes and job specifications. 1.5 WARNING - Do not use aluminum conductors.
1.2 The routing of field-installed conduit and
conductors and the location of field-installed
devices must not interfere with equipment access
or the reading, adjusting, or servicing of any
component.

II. Power Wiring to VFD Starter

2.0 Provide a means of disconnecting power to 2.3 Compressor motor and controls must be grounded
starter. Fused disconnect is required on VFD. by using equipment grounding lugs provided inside
2.1 Incoming power wire must be protected with metal unit mounted starter enclossure.
jacket.
2.2 Line side power conductor rating must meet VFD
nameplate voltage and chiller full load amps
(minimum circuit ampacity).

III. Control Wiring

3.0 Field supplied control conductors should be at 3.3 VFD contact outputs can control cooler and
least 0.75 mm or larger.
2 condenser pump and tower fan motor contactor
3.1 Optional ice build start/terminate device contacts, coil loads (VA) rated 5 Amps at 115 VAC up to 3
optional remote start/stop device contacts and Amps at 250 VAC. Do not use VFD starter control
optional spare safety device contacts, must have transformer as the power source for contactor coil
24 VAC rating. MAX current is 60 MA, nominal loads. ( For Carrier® SmartVuTM control products,
current is 10 MA. Switches with gold plated these relay outputs can also wire from control
bifurcated contacts are recommended. (Not panel but rated 1 amp at 24VAC.)
apply to Carrier® SmartVuTM control products. 3.4 Do not route control wiring carrying 30V or less
For Carrier® SmartVuTM control products, shall within a conduit which has wires carrying 50V or
wire from control panel.) higher or along side wires carrying 50V or higher.
3.2 Remove jumper wire between TB1-19 and TB1- 3.5 VFD provide spare output terminal for customer,
20 before connecting auxiliary safeties between Input sign must be 4~20mA, not grounded. Input
these terminals. (Not apply to Carrier® SmartVuTM resistance of terminal is soon. (Not apply to
control products. For Carrier® SmartVuTM control Carrier® SmartVuTM control products. For Carrier®
products, shall wire from control panel.) SmartVuTM control products, shall wire from
control panel.)

18
Field Wiring

19XR/XR-C/E Typical Field Wiring with Free-Standing Starter (Low Voltage)

115V-1ph-50Hz

380V-3ph-50Hz

19
Lubrication System

20
Field Wiring

19XR/XR-C/E/F Typical Field Wiring with Free-Standing Starter (Medium/High Voltage)

115V-1ph-50Hz

380V-3ph-50Hz

V-1ph-50Hz

21
 Control Panel
(By Carrier)
4TB 1TB
LL1 LL2 PE L1 L2 L3

+
-
G
S

22
Field Wiring

19XRV/XRV-C/E Typical Field Wiring with UM-VFD

See Note 2.1 See Note 2.0

-Volts
Customer
3-Phase
Incoming
Power
Water-Pumps
System and Fans
Feeder

Fused Disconnect

Model Fuse Type (Required For 1B)

See Note 2.3

Variable
Frequency
Drive
No Use

4-20mA Output

3.2

ph

3.1

Operational Wiring
3.1

23
 -Volts
3-Phase

3.5

24
Field Wiring

19XR-6/7 Typical Field Wiring with Free-Standing Starter (Medium/High Voltage)

BRANCH DISCONNECT

-VO
3-PH

N SEE NOTE 2.1 1 GROUND LUG IS PROVIDED A

2 SEE NOTE 2.0 SEE NOTE 2.2 (WIRE RANGE IS 300 TO 800 MCM)

COMP’R MOTOR STARTER OPTION

B HAND-OFF-AU
CIRCUIT BREAKER OR DISCONNECT SEE NOTE
(OPTIONAL)

COMPRESSOR MOTOR TERMINAL DETAILS

SEE NOTES IV

(MEDIUM VOLTAGE SECTION)

(LOW VOLTAGE SECTION) CHILLED WATER

PUMP MOTOR
ISM TB (NOT BY CARRIER)
A
B
J9 C
V-3PH-50/60HZ
N
1 4TB
FLOW SWITCH
CONTROL POWER 1
2 FOR STARTER SEE NOTE 3.1
2
3 FLOW SWITCH
3
4 SEE NOTE 3.1
4
5 5
REMOT CONTACT
SEE NOTE 3.1
6 6
E-STOP
7 (7)
7
PUMP
EVAP

SEE NOTE 3.1

8 (8) 8
ICE_CON
9 (9) 9
PUMP
CONP

SEE NOTE 3.1

10 (10) 10 SAFETY SEE NOTE 3.2
11 (11) 11
LOW
FAN

12 (12)
12
13 (13)
FAN
HI

14 (14)

15
ALARM

CB5 1TB
16 (YEL) (YEL) L1
(BLK) L2
(BLK)
OR
CONTROL POWER (RED) (RED) L3

(Y/G) (Y/G) PE
CHILL
CIRCUIT BREAKER
V-3PH-50/60HZ
TB 2TB
J7 17 (17) (43) 43
CHILLE
43 (43) (17) 17
A (A) 50 (50) (50) 50

B (B)
51 (51) SEE NOTE 3.5 (51) 51
150 OHM/1W (A) A

C (C) (B)
(C)
B
C
B is option (SHIELD) S

CUSTO
SHIELDED TWISTED AN
PAIR CABLE

LEGEND:
REQUIRED POWER WIRING
REQUIRED CONTROL WIRING
OPTIONAL WIRING
CUSTOM

25
OLTS -VOLTS
HASE 3-PHASE

C G E

NAL OPTIONAL OPTIONAL OPTIONAL

UTO-SW. D HAND-OFF-AUTO-SW. H HAND-OFF-AUTO-SW. F HAND-OFF-AUTO-SW.
E 3.3 SEE NOTE 3.3 SEE NOTE 3.3 SEE NOTE 3.3

HMI PANEL

PRIMARY PRIMARY
COOLING TOWER COOLING TOWER 3 PIN CONNCTOR 5 PIN CONNCTOR
FAN MOTOR HIGH/#2 FAN MOTOR HIGH/#1 HMI
CONDENSER WATER (NOT BY CATTIER) (NOT BY CATTIER) GND
PUMP MOTOR

(G/Y)
(NOT BY CARRIER) PROVIDED BY
CARRIER
GND
3 PIN CONNCTOR 5 PIN CONNCTOR
CONTROL PANEL
EVAP WATER FLOW SWITCH

COND WATER FLOW SWITCH

L SEE NOTE 3.1
REMOTE CONTACT INPUT CUSTOMER SUPPLIED REMOTE ALARM(OPTIONAL)

REMOTE EMERGENCY STOP INPUT

ICE BUILD CONTACT

SPARE SAFETY
CUSTOMER SUPPLIED REMOTE
POWER REQUEST FEEDBACK ANNUNCIATOR DEVICE V-1PH-50/60HZ
(OPTIONAL)

M SEE NOTE 3.3

ALMR 3TB
LER ALERT 1
14 11
2
3
ER ALARM 14 11
4
ALTR

OMER SUPPLIED REMOTE

NNUNCIATOR DEVICE V-1PH-50/60HZ
(OPTIONAL)

4-20mA OUTPUT REFERENCE TO DEVICE CHOICE

M SEE NOTE 3.3
(CARRIER CAN PROVIED CONTROL SIGNAL)
EXAMPLES:-TOWER BYPASS VALVE
-TOWER SPEED CONTROL
MER SU[[LIED REMOTE ALARM(OPTIONAL) -CHILLED/CONDENSER PUMP SPEED CONTROL
L SEE NOTE 3.3 -HEAD PRESSURE OUTPUT
-EVAP/COND WATER MEASUREMENT

26
The Manufacturer reserves the right to change any produt specifications without prior notices Version: CAT-AQUAEDGE-19XR_E_202103_14
ALL Rights Reserved,Carrier® is a registered trademark of Carriercorporation.
Supersede: CAT-AQUAEDGE-19XR_E_202007_12

Effective Date: Mar,2021