19xr Catalog Carrier
19xr Catalog Carrier
19xr Catalog Carrier
19XR - 65 65 C87 VF G 52
Compressor Code
Compressor Frame Motor Efficiency Code
Single-stage: 3, 4, 5
For Compressor Frame 3, 4, 5
Two-stage: C, E, F
H-High Efficiency
S-Standard Efficiency
For Compressor Frame C/E/F and
19XR3 Optimization Product
Motor Code Gear Code
19XR-6/7
Motor Code
Compressor Code
First Digit Indicates
Compressor Frame
Two-stage: 6, 7 Gear Code
2
Energy-saving and High Efficiency
inner
SRD ring
actuator
outer
ring
Stable Operation
Variable inlet guide vanes - The guide vanes are controlled by a precise electronic
actuator. The vanes regulate inlet flow to provide high efficiency through a wide operating
range.
Diffuser design - Pipe diffuser design uses jet engine technology, increasing centrifu-
gal compressor peak efficiency (single-stage only). Two-stage compressor utilizes
vaneless diffuser to meet high lift application requirement with stable operation.
Semi-hermetic Motors - Cooling is accomplished by spraying liquid refrigerant on the
motor windings. This highly efficient motor cooling method also eliminates the poten-
tial for shaft seal leaks and refrigerant/oil loss.
Environmental Sustainability
3
Flexible Combination
Convenient Installation
Water boxes are equipped with standard flanges, which provides the ease of field piping.
Positive pressure design can save valuable mechanical room space with reducing 35% chiller
size compared with low pressure design. In addition, it eliminates the need for purge system
to save the cost for customer.
Refrigerant-cooled oil cooler, no need for field water piping, reduce installation cost.
Cooler and condenser are designed and manufactured in accordance with relevant GB code.
The unit isolation valves facilitate the condenser as a liquid container during the transition
season, which provides ease of maintenance.
4
Carrier® SmartVuTM Intelligent Control System
User-friendly Interface
Carrier centrifugal chiller equips the latest Carrier® SmartVuTM control system with strong control and monitoring function
during chiller operation. The control system applies a 10 inch colorful touch screen, which can support up to ten language
choices for customer, real time display of operation parameters with pictures makes it more human friendly and comfortable
interface for operation. Carrier® SmartVuTM intelligent control system simulates and monitors chiller operation, adjusts
cooling or heating capacity according to load change and provides various protection during operation.
Smart Operation
Carrier® SmartVuTM control system provides smart password function to avoid any setting change without authorization.
When chiller receives start-up order, controller will conduct following pre-start safety checking, to ensure parameters like oil
sump temperature, condensing pressure, bearing temperature, motor winding temperature, discharge temperature, evaporator
saturated temperature and average line voltage etc. are normal.
During chiller operation, except for the function of monitoring main operation parameters control system also has capability to
record and display trend curve, which is real time trend of key components during operation. It ensures effective and reliable
operation of chiller by optimized intelligent and dynamic control algorithm.
Carrier® SmartVuTM control system has comprehensive protection during operation, such as oil sump temperature control,
surge protection, overvoltage and overcurrent protection, discharge temperature overheat protection, bearing temperature
overheat protection, evaporator and condenser anti-freeze protection, low discharge superheat protection etc. in order to
ensure chiller long time reliable operation.
The optional Envelope Stability Control is an advanced solution to balance the chiller efficiency and reliability at very low load.
The controller optimizes compressor speed, inlet guide vane position and stabilizer valve position to find the most efficient
operating point throughout the operating range without compromising the chiller stability in real time.
Intelligent Diagnosis
Carrier® SmartVuTM control system has failure diagnostic function and can be easily accessed via touch screen for detail
chiller operation parameters. If control system detects failure the alarm will be initiated and related code will be recorded in
alarm menu. The alarm records can be automatically saved by control system. Carrier service technician can read and
delete alarm records by Carrier service tools.
The control system has additional pre-diagnostic function. Different with diagnostic function, information displayed from this
function is mainly for maintenance purpose. For an example, to inform customer periodically replace lubricant and filter from
this function.
Carrier® SmartVuTM control system has email alarm function. If the controller has been connected to internet, the control
system can automatically send out an email with one or more alarm information to customer or service people through
effective email address when alarm occurs.
5
Smart Chiller
Using wireless cellular communications technologies, Carrier
SMART Service continuously streams operating data to the cloud
in real time directly from your chiller’s controller. The data is then
captured within our IoT platform for ongoing insight into your
chiller’s health.
Features:
Integrated equipment sensors that capture key operating data
Secure wireless connectivity to Carrier’s cloud-based IoT
platform
Persistent and reliable data transmission
Smart Cloud
Carrier SMART Service continuously stores and assesses equipment operating data and service history, comparing it to
established values for analytics and data validation. It compares this data to design specifications and matches it against
allowable ranges, allowing Carrier to deliver pre-emptive service solutions as needed.
Features:
Complete visibility into your system’s performance, energy usage
and service history
Advanced diagnostics and analytics providing actionable insights
Smart Technician
Carrier SMART Service changes how equipment
is serviced and maintained. Carrier service
technicians now utilize mobile devices with
remote access to put real-time chiller data and
service history in the palm of their hands. With
advance notification of problems, technicians
arrive at the jobsite more informed, which leads to
faster problem resolution and reduced mean time
to repair.
Features:
Advance notification
Remote detection and diagnosis
6
19XR Two-stage Centrifugal Chiller
In 2013, Carrier introduced a high-efficiency two-stage centrifugal chiller to deliver energy saving and environmental
sustainability, as well as comprehensive range of air-conditioning, heat pump, energy recovery, ice thermal storage, VFD
and high-voltage applications.
Environmental Sustainability
The system has been designed specifically for chlorine-free HFC-134a
a
refrigerant, the environmentally balanced HFC-134a refrigerant with zero From 600 to 3000 Tons
Carrier 19XR centrifugal chillers fully support system application of Series Counter Flow with cooling capacity of each
system up to 6000 Tons.
Better System Efficiency
Improved full load efficiency by reducing the lift of each circuit cycle.
Optimized part load operation to achieve better system efficiency at duties less than 50%.
Better Reliability and Redundancy
Two independent refrigeration circuits and either compressor can be configured as lead.
Two compressors start-up orderly to reduce system inrush current.
Two compressors operate in turn to balance operation time and enlarge service interval.
7
Heat Pump Application
The heat pump system utilizes natural energy storage in soil, bedrock,
groundwater, surface water, wastewater and air to satisfy demand for
building cooling, heating and hot water.
19XR-E/6/7 Benefits
Wide range of applications with high efficiency
Hot water temperature (LWT) up to 65℃
Earth's surface water Dark/Grey water
19XR Benefits
High efficiency operation
Energy saving up to 70% versus boiler
8
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19XR Chiller Dimensions
A Min. 362 mm
B
Service Clearance
Min. 610 mm
C-Height
A-Length for D-Tube Removal
NIH Waterbox B-Width without Unit- with Unit-mounted Y- ∆/Solid State Starter Space for Either
Evaporator Size Condenser Size (2 Passes) End
mounted Starter 19XR-3 19XR-4 19XR-5
mm mm mm mm mm mm mm
3P~34 30~34 4181 1670 2051 2051 3848
3X~39 35~39 4702 1670 2051 2051 4369
4P~44 40~44 4359 1880 2130 2403 3848
4X~49 45~49 4880 1880 2130 2403 4369
5P~54 50~54 4394 1994 2137 2829 2850 3848
5X~59 55~59 4915 1994 2137 2829 2850 4369
6P~64 60~64 4480 2124 2261 2727 3747
6X~69 65~69 5000 2124 2261 2727 4343
7P~74 70~74 5169 2426 2985 3216 3324 4267
7X~79 75~79 5766 2426 2985 3324 4877
8P~84 80~84 5200 2711 3029 3427 4267
8X~89 85~89 5810 2711 3029 3427 4877
Notes: 1. A-length includes flanges with both cooler and condenser having two passes and nozzles being at the same end (drive end for standard units)
2. The above dimensions are based on the waterside pressure being 1.0Mpa. A-length will vary while the waterside pressure increases.
Notes: The wiring of 380V starter enters from the top and exits from the bottom.
The wiring of 10/11kV starter enters from the top and exits from the top.
11
19XR-C/E/F/6/7 Chiller Dimensions
A >1118mm
>610mm B
A
B
>889mm
>762mm
C-Height
A-Length for NIH D-Tube Removal
B-Width without Unit-mounted with Unit-mounted Y-
Evaporator Size Condenser Size Waterbox (2 Passes) Space for Either End
Starter ∆/Solid State Starter
mm mm mm mm mm
5P~54 50~54 4393 2098 2421 2850 3747
5X~59 55~59 4921 2078 2421 2850 4343
6P~64 60~64 4419 2163 2637 3071 3747
6X~69 65~69 4940 2148 2637 3071 4343
7P~74 70~74 5051 2472 2743 3155 4267
7X~79 75~79 5660 2472 2743 3155 4877
C-Height
A-Length for NIH
With Unit-mounted Y- D-Tube Removal
Waterbox B-Width Without Unit-mounted
Cooler Size Condenser Size ∆/Solid State Starter Space for Either End
(2 Passes) Starter
19XR-E
mm mm mm mm mm
7P~74 70~74 5045 2426 2889 3266 4369
7X~79 75~79 5642 2426 2889 3266 4978
8P~84 80~84 5121 2711 2937 3381 4369
8X~89 85~89 5731 2711 2937 3381 4978
8P~84 V0~V4 5195 2926 3082 4267
8X~89 V5~V9 5805 2926 3082 4877
A4A~A47 A4A~A47 5229 3051 3484 4572
A6A~A67 A6A~A67 5839 3051 3484 5182
A4A~A47 B4A~B47 5229 3186 3484 4572
A6A~A67 B6A~B67 5839 3186 3484 5182
B6A~B67 C6A~C67 5969 3658 3742 5182
C6A~C67 C6A~C67 6019 3798 3813 5182
C6A~C67 D6A~D67 6019 4014 3813 5182
Notes: 1. A-length includes flanges with both cooler and condenser having two passes and nozzles being at the same end (drive end for standard units).
2. The above dimensions are based on the waterside pressure being 1.0Mpa. A-length will vary while the waterside pressure increases.
12
Typical Piping and Wiring (with Free-standing Starter)
Main Power
To Cooling Tower
From Cooling
Tower
From Load
13
Typical Piping and Wiring (with VFD)
Main Power
To Cooling Tower
From Cooling
Tower From Load
To Load
Drain
14
Types of Base Isolation
Location Of Isolator
Condenser Center
Accessory
Soleplate Evaporator Center
Standard Isolation
15
Field Wiring Specification (with Free-standing Starter)
I. General
1.0 Starters shall be designed and manufactured in 1.3 Equipment installation and all starting and control
accordance with Carrier Engineering Require- devices, must comply with details in equipment
ment Z-415. submittal drawings and literature.
1.1 All field-supplied conductors, devices, and the 1.4 Contacts and switches are shown in the position
field-installation wiring, termination of conductors they would with the circuit deenergized and the
and devices, must be in compliance with all chiller shut down.
applicable codes and job specifications. 1.5 WARNING - Do not use aluminum conductors.
1.2 The routing of field-installed conduit and 1.6 Installer is responsible for any damage caused
conductors and the location of field-installed by improper wiring between starter and machine.
devices must not interfere with equipment access
or the reading, adjusting, or servicing of any
component.
16
Field Wiring Specification (with Free-standing Starter)
17
Field Wiring Specification (with Unit-mounted VFD)
I. General
1.0 VFD starters shall be designed and manufactured 1.3 Equipment installation and all starting and control
in accordance with Carrier Engineering Require- devices, must comply with details in equipment
ment Z-420. submittal drawings and literature.
1.1 All field-supplied conductors, devices, and the 1.4 Contacts and switches are shown in the position
field-installation wiring, termination of conductors they would with the circuit deenergized and the
and devices,must be in compliance with all chiller shut down.
applicable codes and job specifications. 1.5 WARNING - Do not use aluminum conductors.
1.2 The routing of field-installed conduit and
conductors and the location of field-installed
devices must not interfere with equipment access
or the reading, adjusting, or servicing of any
component.
18
Field Wiring
115V-1ph-50Hz
380V-3ph-50Hz
19
Lubrication System
20
Field Wiring
115V-1ph-50Hz
380V-3ph-50Hz
V-1ph-50Hz
21
Control Panel
(By Carrier)
4TB 1TB
LL1 LL2 PE L1 L2 L3
+
-
G
S
22
Field Wiring
-Volts
Customer
3-Phase
Incoming
Power
Water-Pumps
System and Fans
Feeder
Fused Disconnect
Variable
Frequency
Drive
No Use
4-20mA Output
3.2
ph
3.1
Operational Wiring
3.1
23
-Volts
3-Phase
3.5
24
Field Wiring
BRANCH DISCONNECT
-VO
3-PH
12 (12)
12
13 (13)
FAN
HI
14 (14)
15
ALARM
CB5 1TB
16 (YEL) (YEL) L1
(BLK) L2
(BLK)
OR
CONTROL POWER (RED) (RED) L3
(Y/G) (Y/G) PE
CHILL
CIRCUIT BREAKER
V-3PH-50/60HZ
TB 2TB
J7 17 (17) (43) 43
CHILLE
43 (43) (17) 17
A (A) 50 (50) (50) 50
B (B)
51 (51) SEE NOTE 3.5 (51) 51
150 OHM/1W (A) A
C (C) (B)
(C)
B
C
B is option (SHIELD) S
CUSTO
SHIELDED TWISTED AN
PAIR CABLE
LEGEND:
REQUIRED POWER WIRING
REQUIRED CONTROL WIRING
OPTIONAL WIRING
CUSTOM
25
OLTS -VOLTS
HASE 3-PHASE
C G E
HMI PANEL
PRIMARY PRIMARY
COOLING TOWER COOLING TOWER 3 PIN CONNCTOR 5 PIN CONNCTOR
FAN MOTOR HIGH/#2 FAN MOTOR HIGH/#1 HMI
CONDENSER WATER (NOT BY CATTIER) (NOT BY CATTIER) GND
PUMP MOTOR
(G/Y)
(NOT BY CARRIER) PROVIDED BY
CARRIER
GND
3 PIN CONNCTOR 5 PIN CONNCTOR
CONTROL PANEL
EVAP WATER FLOW SWITCH
SPARE SAFETY
CUSTOMER SUPPLIED REMOTE
POWER REQUEST FEEDBACK ANNUNCIATOR DEVICE V-1PH-50/60HZ
(OPTIONAL)
26
The Manufacturer reserves the right to change any produt specifications without prior notices Version: CAT-AQUAEDGE-19XR_E_202103_14
ALL Rights Reserved,Carrier® is a registered trademark of Carriercorporation.
Supersede: CAT-AQUAEDGE-19XR_E_202007_12