19XRV Catálogo Produto
19XRV Catálogo Produto
19XRV Catálogo Produto
AquaEdge® High-Efficiency
Semi-Hermetic Centrifugal Liquid Chillers
HFC-134a or HFC/HFO-513A
200 to 3400 Nominal Tons (703 to 11957 kW)
19XR,XRV
SINGLE-STAGE
COMPRESSOR
19XR
TWO-STAGE
COMPRESSOR
2
Optional seismic kit ensuring the ultimate in heat exchanger simplifying the interaction between the
A seismic isolation package is available safety, reliability, and long life. chiller and user.
on select models to meet International Refrigerant-cooled VFD (19XRV) Features include:
Building Code and ASCE (American helps reduce VFD size and ensures • Display of over 125 operating, sta-
Society of Civil Engineers) 7 seismic proper cooling of the transistors for tus, and diagnostic messages for
qualification requirements in concur- extended life. Using R-134a or R-513A
improved user experience
rence with ICC ES (International Code refrigerant instead of water also elimi-
nates costly maintenance associated • Monitoring of over 100 functions
Council Evaluation Service) AC156
Acceptance Criteria for Seismic Quali- with the water cooling pump, heat and parameters to protect the chiller
fication by Shake-Table Testing of Non- exchanger, and rubber tubing used with from abnormal conditions
structural Components and Systems. water-cooled VFDs. • Modular pull-out/plug-in design,
Semi-hermetic compressor 1-in. tubes (optional) provide opti- reducing wiring requirements and
features: mized cost and less pressure drop than providing easy installation
the standard 3/4-in. tubes. • Low-voltage (24 v) design, providing
Hydrodynamic journal bearings the ultimate assurance of personal
are featured for the fully supported Tube expansion at center support
sheets prevents unwanted tube move- safety and control integrity
motor shaft, and roller element bear-
ings are featured for the high-speed ment and vibration, thereby reducing The display modes include 8 standard
impeller shaft for improved efficiency. the possibility of premature tube failure. languages:
Pipe diffuser design uses jet engine Double-grooved tube sheet holes • English
technology, increasing centrifugal com- reduce the possibility of leaks between • Chinese
pressor peak efficiency (single-stage the water and refrigerant system, • Spanish
only). increasing product reliability. • French
Motors are hermetically sealed from Condenser baffle prevents direct • German
the machine room; cooling is accom- impingement of high velocity compres- • Dutch
plished by spraying liquid refrigerant sor gas onto the condenser tubes. The • Italian
on the motor windings. This highly effi- baffle eliminates the related vibration
and wear of the tubes and distributes the • Portuguese
cient motor cooling method results in
the use of smaller, cooler-running refrigerant flow evenly over the length Automatic capacity override func-
motors than could be realized with air- of the vessel for improved efficiency. tion unloads the compressor whenever
cooled designs of the same type. Closely spaced intermediate sup- key safety limits are approached,
port sheets prevent tube sagging and increasing unit life.
In addition, Carrier’s semi-hermetic
design eliminates: vibration, thereby increasing heat Chilled water reset can be accom-
exchanger life. plished manually or automatically from
• Compressor shaft seals that require the building management system.
maintenance and increase the likeli- Refrigerant filter drier isolation
valves allow filter replacement without Reset saves energy when warmer
hood of refrigerant leaks chilled water can be used.
pumping down the chiller, which means
• Shaft alignment problems that occur less service time and less expense. Demand limiting feature limits the
with open-drive designs during start- power draw of the chiller during peak
FLASC (flash subcooler), located in
up and operation, when equipment loading conditions. When incorpo-
the bottom of the condenser, increases
temperature variations cause thermal the refrigeration effect by cooling con- rated into the Carrier Comfort Net-
expansion densed liquid refrigerant to a lower work building automation system, a red
• High noise levels that are common temperature, resulting in reduced com- line command holds chillers at their
with air-cooled motors, which radi- pressor power consumption. present capacity and prevents any
ate noise to the machine room and other chillers from starting. If a load
Ball-type or linear float valves pro- shed signal is received, the compres-
adjacent areas vide precise refrigerant metering over a sors are unloaded to avoid high
• Machine room cooling requirements wide variety of operating conditions. demand charges whenever possible.
associated with air-cooled motors, As a result, optimal refrigerant levels
which dissipate heat to the machine can be maintained in the condenser Ramp loading ensures a smooth pull-
and evaporator to achieve the greatest down of water loop temperature and
room prevents a rapid increase in compres-
efficiency without unintentional hot gas
High-efficiency copper rotor bypass or flooding. sor power consumption during the
motors are available on select models. pulldown period.
Compressors are 100% run-
Microprocessor control features:
Automated controls test can be
tested to ensure proper operation of Direct digital Product Integrated executed prior to start-up to verify that
all compressor systems, including oil Control (PIC 6) provides unmatched the entire control system is functioning
management, vibration, electrical, flexibility and functionality. Each unit properly.
power transmission, and compression. integrates directly with the Carrier Com-
fort Network (CCN) system, providing a 365-day real time clock feature
Heat exchanger features: system solution to controls applications. allows the operator to program a
The American Society of Mechani- The PIC 6 control can be configured to yearly schedule for each week, week-
cal Engineers (ASME) standard display units in English or metric, and ends, and holidays.
requires the use of an independent provides unparalleled ease of operation. Occupancy schedules can be pro-
agency to certify the design, manufac- The PIC 6 display offers an “all-in-one” grammed into the controller to ensure
ture, and testing of all heat exchangers, view of key chiller operational data, that the chiller only operates when
cooling is required.
3
Features/Benefits (cont)
Extensive service menu features cold enough to use in an air-condition- through the valve, some of it flashes to
include password protection to pre- ing circuit or process liquid cooling. vapor in the reduced pressure on the
vent unauthorized access to the service After taking heat from the water, the evaporator side. In flashing, it removes
menu. Built-in diagnostic capabilities refrigerant vapor is compressed. Com- heat from the remaining liquid. The
assist in troubleshooting and recom- pression adds still more heat energy refrigerant is now at a temperature and
mend proper corrective action for pre- and the refrigerant is quite warm (typi- pressure at which the cycle began.
set alarms, resulting in greater cally 98 to 102°F [37 to 40°C]) when it Refrigerant from the condenser also
operating time. is discharged from the compressor into cools the motor, oil and optional vari-
Alarm file maintains the last 25 time the condenser. able speed drive.
and date-stamped alarm and alert mes- Relatively cool (typically 65 to 90°F The refrigeration cycle for a
sages in memory; this function reduces [18 to 32°C]) water flowing into the 19XR,XRV chiller with two-stage com-
troubleshooting time and cost. condenser tubes removes heat from pressor is similar to the one previously
Configuration data backup in non- the refrigerant, and the vapor con- described, with the following excep-
volatile memory provides protection denses to liquid. tion: Liquid refrigerant from the con-
during power failures and eliminates denser flows into an economizer at
The liquid refrigerant passes through intermediate pressure. In the econo-
time-consuming control reconfiguration. orifices into the FLASC (flash sub- mizer, vapor is separated from the liq-
19XR refrigeration cycle cooler) chamber. Since the FLASC uid; the separated vapor flows to the
The compressor continuously draws chamber is at a lower pressure, part of second stage of the compressor and
refrigerant vapor from the evaporator at the liquid refrigerant flashes to vapor, the liquid flows into the evaporator.
a rate set by the amount of guide vane thereby cooling the remaining liquid. Since the economizer gas has to pass
opening. As the compressor suction The FLASC vapor is recondensed on through only half of the compression
reduces the pressure in the evaporator, the tubes which are cooled by entering cycle to reach condenser pressure, a
the remaining refrigerant boils at a fairly condenser water. The liquid drains into saving in power is achieved. The
low temperature (typically 38 to 42°F [3 a float valve chamber between the energy removed from the vaporized
to 6°C]). The energy required for boiling FLASC chamber and evaporator. refrigerant allows the liquid refrigerant
is obtained from the water flowing Here, the AccuMeter™ float valve in the evaporator to absorb more heat
through the evaporator tubes. With heat forms a liquid seal to keep FLASC when it evaporates and thereby bene-
energy removed, the water becomes chamber vapor from entering the evap- fits the cooling cycle.
orator. When liquid refrigerant passes
4
REFRIGERATION CYCLE
19XR,XRV SINGLE-STAGE COMPRESSOR
5
Features/Benefits (cont)
REFRIGERATION CYCLE (cont)
19XR,XRV TWO-STAGE COMPRESSOR FRAME SIZE C AND E
ISOLATION
VALVE FLASC CHAMBER
CONDENSER
WATER
FLOAT
VALVE
CHAMBER
HOT GAS BYPASS (OPTIONAL)
MOISTURE/ FILTER REFRIGERANT
FLOW DRIER COOLING DAMPER
INDICATOR ISOLATION VALVE
VALVE
ORIFICE
ROTOR FITTING TRANSMISSION REFRIGERANT HGBP VALVE
ISOLATION VALVE
REFRIGERANT
MOTOR LIQUID
REFRIGERANT
ORIFICE
FLOAT BALL VALVE
VAPOR
FITTING
REFRIGERANT
LIQUID/VAPOR
THERMOSTATIC IMPELLERS
EXPANSION
VALVE (TXV) OIL COOLER COMPRESSOR
BACK PRESSURE
ORIFICE (INTEGRAL
TO MOTOR SHELL)
ORIFICE
OPTIONAL UNIT
MOUNTED VFD
(VARIABLE
FREQUENCY
DRIVE) HEAT
EXCHANGER
CHILLED
EVAPORATOR
EVAPORATOR WATER
EVAPORATOR
ISOLATION
VALVE
(OPTION)
Frame size C also has Liquid Bypass Option (not shown).
6
REFRIGERATION CYCLE (cont)
19XR TWO-STAGE COMPRESSOR FRAME SIZES 6 AND 7
ISOLATION
VALVE FLASC CHAMBER
(OPTION)
CONDENSER
WATER
DAMPER
VALVE
ORIFICE
ROTOR REFRIGERANT HGBP
FITTING TRANSMISSION
ISOLATION VALVE VALVE
REFRIGERANT
ECONOMIZER LIQUID
REFRIGERANT
LOW SIDE VAPOR
FLOAT VALVE
REFRIGERANT
LIQUID/VAPOR
COMPRESSOR
THERMOSTATIC IMPELLERS
EXPANSION
VALVE (TXV) OIL COOLER
BACK PRESSURE
ORIFICE (INTEGRAL
TO MOTOR SHELL)
CHILLED
EVAPORATOR WATER
EVAPORATOR
ISOLATION
VALVE
(OPTION)
7
Model number nomenclature
19XR,XRV SINGLE-STAGE COMPRESSOR AND TWO-STAGE COMPRESSOR FRAME SIZE C AND E
19XR– 52 51 3 8 H UG T* 64
Description
19XR — High Efficiency Semi-Hermetic Special Order Indicator
Centrifugal Liquid Chiller – — Standard
19XRV — High Efficiency Semi-Hermetic S — Special Order
Centrifugal Liquid Chiller with
Unit-Mounted VFD Motor Voltage Code
Code Volts-Phase-Hertz
Evaporator Size† 60 — 200-3-60
10-12 (Frame 1) 61 — 230-3-60
15-17 (Frame 1) 62 — 380-3-60
20-22 (Frame 2) 63 — 416-3-60
30-32 (Frame 3) 64 — 460-3-60
35-37 (Frame 3) 65 — 575-3-60
40-42 (Frame 4) 66 — 2400-3-60
45-47 (Frame 4) 67 — 3300-3-60
50-54 (Frame 5) 68 — 4160-3-60
5A-5C (Frame 5)** 69 — 6900-3-60
55-59 (Frame 5) 50 — 230-3-50
5F-5H (Frame 5)** 52 — 400-3-50
5K-5R (Frame 5)†† 53 — 3000-3-50
5T-5Z (Frame 5)†† 54 — 3300-3-50
60-64 (Frame 6) 55 — 6300-3-50
6K-6R (Frame 6)†† 5A — 10000-3-50
65-69 (Frame 6) 5B — 11000-3-50
6T-6Z (Frame 6)†† 6A — 11000-3-60
70-74 (Frame 7) 6B — 11000-3-60
7K-7R (Frame 7)†† 6C — 13800-3-60
75-79 (Frame 7)
7T-7Z (Frame 7)†† Motor Efficiency Code
80-84 (Frame 8) Compressor Frame 2, 3, 4, 5
8K-8R (Frame 8)†† H — High Efficiency
85-89 (Frame 8) S — Standard Efficiency
8T-8Z (Frame 8)††
Gear Code
Condenser Size† Compressor Frame C
10-12 (Frame 1) C,E,G,J,M,P — Gear Ratio
15-17 (Frame 1)
20-22 (Frame 2) Compressor Frame E
30-32 (Frame 3) A,B,C,D,E— A-E Gear Ratio
35-37 (Frame 3)
40-42 (Frame 4) Compressor Frame 3, U Motor
45-47 (Frame 4) R,S,T,U,V,W— R-W Gear Ratio
50-54 (Frame 5)
55-59 (Frame 5)
60-64 (Frame 6)
65-69 (Frame 6)
70-74 (Frame 7) Motor Code***
75-79 (Frame 7)
80-84 (Frame 8)
85-89 (Frame 8) Impeller Diameter
Impeller Shroud
Compressor Frame
2, 3, 4, 5 — Single-Stage
C, E — Two-Stage
SEISMICOMPLIANT*
*** Refer to the 19XR,XRV Computer Selection Program
for motor size details.
* Meets IBC 2006, ASCE-7-05, CBC 2007, and OSHPD seismic requirements.
Seismic rating available on select models.
8
19XR TWO-STAGE COMPRESSOR FRAME SIZE 6 AND 7
9
Chiller components
COMPRESSOR COMPONENTS
19XR,XRV SINGLE-STAGE COMPRESSOR
1 2 3 4 5 6
16 15 14 13 12 11 10 9 8 7
LEGEND
1 — Motor Stator 9 — Impeller
2 — Motor Rotor 10 — Pipe Diffuser
3 — Motor Shaft Journal Bearings 11 — High Speed Pinion Gear
4 — Low Speed Bull Gear 12 — Oil Heater
5 — High Speed Shaft Thrust Bearing 13 — High Speed Shaft Bearing
6 — High Speed Shaft Bearing 14 — Oil Pump Motor
7 — Variable Inlet Guide Vanes 15 — Oil Pump Cover
8 — Impeller Shroud 16 — Oil Filter
10
COMPRESSOR COMPONENTS
19XR,XRV TWO-STAGE COMPRESSOR FRAME SIZE C AND E
1 2
10
9 8 7 6 5
LEGEND
1 — Motor Stator 6 — Oil Heater
2 — Motor Shaft Bearings 7 — High Speed Shaft Bearings
3 — Transmission 8 — Oil Pump
4 — Variable Inlet Guide Vanes 9 — Motor Cooling
5 — Impellers 10 — Motor Rotor
11
Chiller components (cont)
COMPRESSOR COMPONENTS
19XR TWO-STAGE COMPRESSOR FRAME SIZES 6 AND 7
1 2
3
4
10
8
7 6
LEGEND
1 — Motor Stator 6 — High Speed Shaft Bearings
2 — Motor Shaft Bearings 7 — Oil Heater
3 — Transmission 8 — Oil Pump
4 — Impellers 9 — Oil Filters
5 — Variable Inlet Guide Vanes 10 — Motor Rotor
12
19XR,XRV SINGLE-STAGE COMPRESSOR
FRONT VIEW
LEGEND
1 — Guide Vane Actuator
2 — Suction Elbow
15 3 — Chiller Identification Nameplate
1 4 — Condenser Dual Relief Valves
5 — Condenser In/Out Temperature Thermistors
6 — Evaporator In/Out Temperature Thermistors
2 7 — Evaporator Pressure Transducer
8 — Refrigerant Storage Tank
3
9 — Control Panel
14 10 — Carrier Controller HMI
4 11 — Oil Drain/Charger Valve
12 — Oil Level Sightglass
13 — Power Panel
14 — Refrigerant Oil Cooler (not shown)
15 — Compressor Motor Housing
12
13
11
10
9
8
6
7
16
17 LEGEND
REAR VIEW 16 — Evaporator Relief Valve
17 — Refrigerant Charging Valve
18 — Motor Sightglass
19 — ASME Nameplates
20 — Starter/VFD
21 — Discharge Isolation Valve (Optional)
22 — Refrigerant Charging Valve/
Pump Out Connection
18
22
21
20
19
13
Chiller components (cont)
19XR,XRV TWO-STAGE COMPRESSOR FRAME SIZE C AND E
7 5
8 6
REAR VIEW
19 20 LEGEND
21
18 —
Refrigerant Charging Valve/Pumpout Connection
18 19 —
Damper Valve
20 —
Evaporator Auto. Reset Relief Valves
21 —
Solid-State Starter Control Display (optional)
22 22 —
Motor Sight Glass
23 —
Evaporator Return-End Waterbox Cover
24 —
ASME Nameplate
23 25 —
Vessel Take-Apart Connector
26 —
Typical Waterbox Drain Port
27 —
Condenser Return-End Waterbox Cover
28 —
Refrigerant Moisture/Flow Indicator (not shown)
29 —
Refrigerant Filter/Drier (not shown)
30 —
Linear Float Valve Chamber Orifice
34 31 —
Economizer Assembly
32 —
Discharge Isolation Valve (optional)
33 —
Economizer Float Ball Valve Assembly (far end
of economizer assembly)
33 34 — Condenser Pressure Transducer
32
31
30 29
28 24
27 25
26
14
19XR TWO-STAGE COMPRESSOR FRAME SIZES 6 AND 7
FRONT VIEW
15
1
2 3 4
LEGEND
5 1 — Guide Vane Actuator*
2 — Suction Elbow
3 — Chiller Identification Nameplate
4 — Auxiliary Power Panel
5 — Condenser Auto. Reset Relief Valves
6 — Condenser Return End Waterbox Cover
6
7 — Evaporator Return End Waterbox Cover
8 — Evaporator Auto. Reset Relief Valves
9 — Evaporator Pressure Transducer
10 — Liquid Line Isolation Valve (optional)
11 — Refrigerant Storage Tank Connection Valve
12 — HMI (Human Machine Interface) Panel
13 — Typical Flange Connection
14 — Oil Level Sight Glasses
15 — Compressor Motor Housing
14
*See certified drawing for Frame 7 location.
13
12 a19-2079
11 10 7
8
9
REAR VIEW
16 17
33 34 18
LEGEND
16 Oil Evaporator
—
31 32
17 Oil Drain Changing Valve (not shown)
—
30 18 Motor Sight Glass
—
19 Evaporator In/Out Temperature Thermistors
—
20 Typical Waterbox Drain Port
—
21 Vessel Take-Apart Connector
—
22 Condenser In/Out Temperature Thermistors
—
23 ASME Nameplate
—
24 Refrigerant Moisture/Flow Indicator
—
25 Refrigerant Filter/Drier
—
26 High Side Float Chamber
—
19
27 High Side Float Ball Valve Assembly (inside)
—
28 Economizer Assembly
—
29 Economizer Float Ball Assembly (inside)
—
30 Evaporator Auto. Reset Relief Valve
—
31 Condenser Pressure Transducer
—
20 Refrigerant Charging Valve/Pumpout
32 —
29 28 27 25 24 Connection
26
21 33 — Damper Valve
34 — Discharge Isolation Valve (optional)
23 22
15
Physical data
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 2†
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
MOTOR Compressor End Bell End Bell
Cover Compressor Cover
CODE Weight** Stator Rotor Stator Rotor Weight** Stator Rotor Stator Rotor
(lb) Weight†† Weight Weight†† Weight Weight (kg) Weight†† Weight Weight†† Weight Weight
(lb) (lb) (lb) (lb) (lb) (kg) (kg) (kg) (kg) (kg)
* Total compressor weight is the sum of the compressor aerodynamic included. Applicable to standard compressors only. For high lift com-
components (compressor weight column), stator, rotor, and end bell pressors, contact Carrier Chiller Marketing for weights.
cover weights. †† Stator weight includes the stator and shell.
† See Model Number Nomenclature on page 8.
** Compressor aerodynamic component weight only, motor weight not
16
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 3†
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
MOTOR Compressor End Bell End Bell
Cover Compressor Cover
CODE Weight** Stator Rotor Stator Rotor Weight** Stator Rotor Stator Rotor
(lb) Weight†† Weight Weight†† Weight Weight (kg) Weight†† Weight Weight†† Weight Weight
(lb) (lb) (lb) (lb) (lb) (kg) (kg) (kg) (kg) (kg)
17
Physical data (cont)
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 4†
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
Compressor End Bell Compressor End Bell
MOTOR Weight** Weight**
CODE (lb) Stator Rotor Stator Rotor Cover (kg) Stator Rotor Stator Rotor Cover
Weight Weight
Fixed Ring/ Weight†† Weight Weight†† Weight (lb) Fixed Ring/ Weight†† Weight Weight†† Weight (kg)
Split Ring (lb) (lb) (lb) (lb) Split Ring (kg) (kg) (kg) (kg)
18
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 4† (cont)
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
Compressor End Bell Compressor End Bell
MOTOR Weight** Weight**
CODE (lb) Stator Rotor Stator Rotor Cover (kg) Stator Rotor Stator Rotor Cover
Fixed Ring/ Weight†† Weight Weight†† Weight Weight Fixed Ring/ Weight†† Weight Weight†† Weight Weight
(lb) (lb) (lb) (lb) (lb) (kg) (kg) (kg) (kg) (kg)
Split Ring Split Ring
* Total compressor weight is the sum of the compressor aerodynamic included. Applicable to standard compressors only. For high lift com-
components (compressor weight column), stator, rotor, and end bell pressors, contact Carrier Chiller Marketing for weights.
cover weights. †† Stator weight includes the stator and shell.
† See Model Number Nomenclature on page 8.
** Compressor aerodynamic component weight only, motor weight not
19
Physical data (cont)
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 5†
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
MOTOR Compressor End Bell End Bell
Cover Compressor Cover
CODE Weight** Stator Rotor Stator Rotor Weight** Stator Rotor Stator Rotor
(lb) Weight†† Weight Weight†† Weight Weight (kg) Weight†† Weight Weight†† Weight Weight
(lb) (lb) (lb) (lb) (lb) (kg) (kg) (kg) (kg) (kg)
* Total compressor weight is the sum of the compressor aerodynamic included. Applicable to standard compressors only. For high lift com-
components (compressor weight column), stator, rotor, and end bell pressors, contact Carrier Chiller Marketing for weights.
cover weights. †† Stator weight includes the stator and shell.
† See Model Number Nomenclature on page 8.
** Compressor aerodynamic component weight only, motor weight not
20
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 5† (cont)
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
MOTOR Compressor End Bell End Bell
Cover Compressor Cover
CODE Weight** Stator Rotor Stator Rotor Weight** Stator Rotor Stator Rotor
(lb) Weight†† Weight Weight†† Weight Weight (kg) Weight†† Weight Weight†† Weight Weight
(lb) (lb) (lb) (lb) (lb) (kg) (kg) (kg) (kg) (kg)
* Total compressor weight is the sum of the compressor aerodynamic included. Applicable to standard compressors only. For high lift com-
components (compressor weight column), stator, rotor, and end bell pressors, contact Carrier Chiller Marketing for weights.
cover weights. †† Stator weight includes the stator and shell.
† See Model Number Nomenclature on page 8.
** Compressor aerodynamic component weight only, motor weight not
21
Physical data (cont)
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE C†
ENGLISH SI
Motor 50Hz 60Hz Compres- 50Hz 60Hz
End
Code Compressor Stator Rotor Stator Rotor End Cover sor Stator Rotor Stator Rotor
Weight (lb) (lb) Weight Cover
Weight Weight Weight Weight Weight Weight Weight Weight (kg)
(lb) (lb) (lb) (lb) (kg) (kg) (kg) (kg) (kg)
HIGH EFFICIENCY MOTORS / LOW VOLTAGE (230 - 575 V)
VB 3265 1936 474 1876 459 317 1481 878 215 851 208 144
VC 3265 2008 494 1936 474 317 1481 911 224 878 215 144
VD 3265 2057 518 2008 494 317 1481 933 235 911 224 144
VE 3265 2092 534 2057 518 317 1481 949 242 933 235 144
VF 3265 2156 558 2092 534 317 1481 978 253 949 242 144
VG 3265 2200 591 2156 558 317 1481 998 268 978 253 144
VH 3265 2200 591 2200 591 317 1481 998 268 998 268 144
LB 3265 1935 387 1875 373 317 1481 878 176 851 169 144
LC 3265 2008 405 1935 387 317 1481 911 184 878 176 144
LD 3265 2056 417 2008 405 317 1481 933 189 911 184 144
LE 3265 2092 433 2056 417 317 1481 949 196 933 189 144
LF 3265 2156 444 2092 433 317 1481 978 201 949 196 144
LG 3265 2199 458 2156 444 317 1481 997 208 978 201 144
LH 3265 2230 458 2199 458 317 1481 1012 208 997 208 144
HIGH EFFICIENCY MOTORS / MEDIUM VOLTAGE (3000 - 6900 V)
DB 3265 1950 405 1950 405 338 1481 885 184 885 184 153
DD 3265 2025 429 2025 429 338 1481 919 195 919 195 153
DF 3265 2100 452 2100 452 338 1481 953 205 953 205 153
DH 3265 2380 522 2250 480 338 1481 1080 237 1021 218 153
HIGH EFFICIENCY MOTORS / HIGH VOLTAGE (10000 V)
LD 3265 2659 646 — — 413 1481 1206 293 — — 187
LF 3265 2665 646 — — 413 1481 1209 293 — — 187
LH 3265 2760 666 — — 413 1481 1252 302 — — 187
HIGH EFFICIENCY MOTORS / HIGH VOLTAGE (11000 V)
LD 3265 2659 646 — — 413 1481 1206 293 — — 187
LF 3265 2659 646 — — 413 1481 1209 293 — — 187
LH 3265 2754 666 — — 413 1481 1249 302 — — 187
* Total compressor weight is the sum of the compressor aerodynamic included. Applicable to standard compressors only.
components (compressor weight column), stator, rotor, and end bell †† Stator weight includes the stator and shell.
cover weights.
† See Model Number Nomenclature on page 8.
** Compressor aerodynamic component weight only, motor weight not
22
19XR,XRV COMPRESSOR AND MOTOR WEIGHTS* —
STANDARD AND HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE E†
ENGLISH SI
60 Hz 50 Hz 60 Hz 50 Hz
MOTOR Compressor End Bell End Bell
Cover Compressor Cover
CODE Weight** Stator Rotor Stator Rotor Weight** Stator Rotor Stator Rotor
(lb) Weight†† Weight Weight†† Weight Weight (lb) Weight†† Weight Weight†† Weight Weight
(lb) (kg) (lb) (kg) (lb) (lb) (kg) (lb) (kg) (lb)
* Total compressor weight is the sum of the compressor aerodynamic ** Compressor aerodynamic component weight only, motor weight not
components (compressor weight column), stator, rotor, and end bell included. Applicable to standard compressors only. For high lift com-
cover weights. pressors, contact Carrier Chiller Marketing for weights.
† See Model Number Nomenclature on page 8. †† Stator weight includes the stator and shell.
23
Physical data (cont)
24
19XR COMPRESSOR AND MOTOR WEIGHTS* — HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 6, 60 Hz† (cont)
ENGLISH SI
MOTOR Compressor Stator and Rotor and End Bell Compressor Stator and Rotor and End Bell
CODE Weight** Housing Shaft Weight Cover Weight** Housing Shaft Weight Cover
(lb) Weight (lb) (lb) Weight (lb) (kg) Weight (kg) (kg) Weight (kg)
Voltage: 11000-3-60
N 10,287 6587 1351 1021 4666 2988 613 463
P 10,287 6587 1351 1021 4666 2988 613 463
Q 10,287 6587 1351 1021 4666 2988 613 463
R 10,287 6716 1385 1021 4666 3036 628 463
S 10,287 6844 1419 1021 4666 3104 644 463
T 10,287 6844 1419 1021 4666 3104 644 463
Voltage: 13800-3-60
N 10,287 6554 1351 1021 4666 2973 613 463
P 10,287 6554 1351 1021 4666 2973 613 463
Q 10,287 6554 1351 1021 4666 2973 613 463
R 10,287 6709 1385 1021 4666 3043 628 463
S 10,287 6864 1419 1021 4666 3113 644 463
T 10,287 6864 1419 1021 4666 3113 644 463
* Total compressor weight is the sum of the compressor aerodynamic included. Applicable to standard compressors only. For high lift com-
components (compressor weight column), stator, rotor, and end bell pressors, contact Carrier Chiller Marketing for weights.
cover weights.
† See Model Number Nomenclature frame sizes 6 and 7 on page 9.
** Compressor aerodynamic component weight only, motor weight not
25
Physical data (cont)
19XR COMPRESSOR AND MOTOR WEIGHTS* — HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 6, 50 Hz†
ENGLISH SI
MOTOR Compressor Stator and Rotor and End Bell Compressor Stator and Rotor and End Bell
CODE Weight** Housing Shaft Weight Cover Weight** Housing Shaft Weight Cover
(lb) Weight (lb) (lb) Weight (lb) (kg) Weight (kg) (kg) Weight (kg)
Voltage: 400-3-50
N 10,287 5905 1151 1021 4666 2685 523 463
P 10,287 5907 1151 1021 4666 2769 535 463
Q 10,287 6092 1177 1021 4666 2770 535 463
R 10,287 6094 1177 1021 4666 2789 539 463
S 10,287 6136 1186 1021 4666 2790 539 463
T 10,287 6138 1186 1021 4666 2685 523 463
Voltage: 3000-3-50
N 10,287 5918 1212 1021 4666 2684 550 463
P 10,287 6006 1230 1021 4666 2724 558 463
Q 10,287 6094 1248 1021 4666 2764 566 463
R 10,287 6184 1264 1021 4666 2805 573 463
S 10,287 6274 1280 1021 4666 2846 581 463
T 10,287 6296 1280 1021 4666 2856 581 463
Voltage: 3300-3-50
N 10,287 5913 1212 1021 4666 2682 550 463
P 10,287 6007 1230 1021 4666 2725 558 463
Q 10,287 6101 1248 1021 4666 2767 566 463
R 10,287 6192 1264 1021 4666 2809 573 463
S 10,287 6283 1280 1021 4666 2850 581 463
T 10,287 6266 1280 1021 4666 2842 581 463
Voltage: 6300-3-50
N 10,287 6277 1280 1021 4666 2847 581 463
P 10,287 6333 1298 1021 4666 2873 589 463
Q 10,287 6389 1316 1021 4666 2898 600 463
R 10,287 6473 1316 1021 4666 2936 600 463
S 10,287 6556 1316 1021 4666 2974 600 463
T 10,287 6609 1351 1021 4666 2998 613 463
Voltage: 10000-3-50
N 10,287 6281 1280 1021 4666 2849 581 463
P 10,287 6281 1281 1021 4666 2849 581 463
Q 10,287 6281 1281 1021 4666 2849 581 463
R 10,287 6441 1316 1021 4666 2922 600 463
S 10,287 6600 1351 1021 4666 2994 613 463
T 10,287 6156 1351 1021 4666 2792 613 463
Voltage: 11000-3-50
N 10,287 6600 1351 1021 4666 2994 613 463
P 10,287 6600 1351 1021 4666 2994 613 463
Q 10,287 6600 1351 1021 4666 2994 613 463
R 10,287 6765 1385 1021 4666 3069 628 463
S 10,287 6930 1419 1021 4666 3143 644 463
T 10,287 6930 1419 1021 4666 3143 644 463
* Total compressor weight is the sum of the compressor aerodynamic ** Compressor aerodynamic component weight only, motor weight not
components (compressor weight column), stator, rotor, and end bell included. Applicable to standard compressors only. For high lift com-
cover weights. pressors, contact Carrier Chiller Marketing for weights.
† See Model Number Nomenclature frame sizes 6 and 7 on page 9.
26
19XR COMPRESSOR AND MOTOR WEIGHTS* — HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 7, 60 Hz†
ENGLISH SI
MOTOR Stator and Rotor and Stator and Rotor and
Compressor End Bell Compressor End Bell
CODE Weight** Housing Shaft Cover Weight** Housing Shaft Cover
Weight Weight Weight Weight
(lb) (lb) (lb) Weight (lb) (kg) (kg) (kg) Weight (kg)
Voltage: 2400-3-60
U 16,024 6719 1443 983 7268 3048 654 446
V 16,024 6718 1443 983 7268 3047 654 446
W 16,024 6717 1443 983 7268 3047 654 446
X 16,024 6811 1460 983 7268 3089 662 446
Y 16,024 6906 1476 983 7268 3132 670 446
Z 16,024 7073 1509 983 7268 3208 684 446
Voltage: 3300-3-60
U 16,024 6723 1443 983 7268 3049 654 446
V 16,024 6730 1443 983 7268 3053 654 446
W 16,024 6736 1443 983 7268 3055 654 446
X 16,024 6816 1460 983 7268 3092 662 446
Y 16,024 6895 1476 983 7268 3128 670 446
Z 16,024 7055 1509 983 7268 3200 684 446
Voltage: 4160-3-60
U 16,024 6739 1443 983 7268 3057 654 446
V 16,024 6721 1443 983 7268 3049 654 446
W 16,024 6703 1443 983 7268 3040 654 446
X 16,024 6778 1460 983 7268 3074 662 446
Y 16,024 6853 1476 983 7268 3108 670 446
Z 16,024 7069 1509 983 7268 3206 684 446
Voltage: 6900-3-60
U 16,024 6730 1443 983 7268 3053 654 446
V 16,024 6909 1476 983 7268 3134 670 446
W 16,024 7088 1509 983 7268 3215 684 446
X 16,024 7076 1509 983 7268 3210 684 446
Y 16,024 7064 1509 983 7268 3204 684 446
Z 16,024 7141 1542 983 7268 3239 699 446
Voltage: 11000-3-60
U 16,024 7042 1509 983 7268 3194 684 446
V 16,024 7085 1526 983 7268 3214 692 446
W 16,024 7128 1542 983 7268 3233 699 446
X 16,024 7131 1542 983 7268 3235 699 446
Y 16,024 7135 1542 983 7268 3236 699 446
Z 16,024 7313 1575 983 7268 3317 714 446
Voltage: 13800-3-60
U 16,024 7073 1509 983 7268 3208 684 446
V 16,024 7109 1526 983 7268 3225 692 446
W 16,024 7146 1542 983 7268 3241 699 446
X 16,024 7146 1542 983 7268 3241 699 446
Y 16,024 7146 1542 983 7268 3241 699 446
Z 16,024 7295 1575 983 7268 3309 714 446
* Total compressor weight is the sum of the compressor aerodynamic ** Compressor aerodynamic component weight only, motor weight not
components (compressor weight column), stator, rotor, and end bell included. Applicable to standard compressors only. For high lift com-
cover weights. pressors, contact Carrier Chiller Marketing for weights.
† See Model Number Nomenclature frame sizes 6 and 7 on page 9.
27
Physical data (cont)
19XR COMPRESSOR AND MOTOR WEIGHTS* — HIGH-EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 7, 50 Hz†
ENGLISH SI
MOTOR Stator and Rotor and Stator and
Compressor Housing Shaft End Bell Compressor Housing Rotor and End Bell
CODE Weight** Cover Weight** Shaft Weight Cover
(lb) Weight Weight Weight (lb) (kg) Weight (kg) Weight (kg)
(lb) (lb) (kg)
Voltage: 3000-3-50
U 16,024 6725 1443 983 7268 3050 654 446
V 16,024 6716 1443 983 7268 3046 654 446
W 16,024 6706 1443 983 7268 3042 654 446
X 16,024 6802 1460 983 7268 3085 662 446
Y 16,024 6899 1476 983 7268 3129 670 446
Z 16,024 7066 1509 983 7268 3205 684 446
Voltage: 3300-3-50
U 16,024 6743 1443 983 7268 3059 654 446
V 16,024 6739 1443 983 7268 3057 654 446
W 16,024 6734 1443 983 7268 3054 654 446
X 16,024 6826 1460 983 7268 3096 662 446
Y 16,024 6917 1476 983 7268 3137 670 446
Z 16,024 7075 1509 983 7268 3209 684 446
Voltage: 6300-3-50
U 16,024 6743 1443 983 7268 3059 654 446
V 16,024 6900 1476 983 7268 3130 670 446
W 16,024 7058 1509 983 7268 3201 684 446
X 16,024 7130 1526 983 7268 3234 692 446
Y 16,024 7203 1542 983 7268 3267 699 446
Z 16,024 7203 1542 983 7268 3267 699 446
Voltage: 10000-3-50
U 16,024 6904 1476 983 7268 3132 670 446
V 16,024 6907 1476 983 7268 3133 670 446
W 16,024 6910 1476 983 7268 3134 670 446
X 16,024 7074 1509 983 7268 3209 684 446
Y 16,024 7238 1542 983 7268 3283 699 446
Z 16,024 7401 1575 983 7268 3357 714 446
Voltage: 11000-3-50
U 16,024 7139 1509 983 7268 3238 684 446
V 16,024 7186 1526 983 7268 3260 692 446
W 16,024 7234 1542 983 7268 3281 699 446
X 16,024 7234 1542 983 7268 3281 699 446
Y 16,024 7234 1542 983 7268 3281 699 446
Z 16,024 7383 1575 983 7268 3349 714 446
* Total compressor weight is the sum of the compressor aerodynamic ** Compressor aerodynamic component weight only, motor weight not
components (compressor weight column), stator, rotor, and end bell included. Applicable to standard compressors only. For high lift com-
cover weights. pressors, contact Carrier Chiller Marketing for weights.
† See Model Number Nomenclature frame sizes 6 and 7 on page 9.
28
COMPONENT WEIGHTS — SINGLE-STAGE COMPRESSORS AND
TWO-STAGE COMPRESSORS FRAME 6, FRAME 7, AND FRAME C AND E
COMPRESSOR*
29
Physical data (cont)
19XR,XRV HEAT EXCHANGER WEIGHTS — SINGLE-STAGE COMPRESSOR AND TWO-STAGE COMPRESSOR
FRAME SIZE C AND E — DRIVE END ENTERING EVAPORATOR WATER
ENGLISH SI
Dry Rigging Weight (lb) * Machine Charge Dry Rigging Weight (kg) * Machine Charge
CODE †
Evaporator Condenser Refrigerant Weight (lb) Water Weight (lb) Evaporator Condenser Refrigerant Weight (kg) Water Weight (kg)
Only Only Evaporator Condenser Evaporator Condenser Only Only Evaporator Condenser Evaporator Condenser
10 2707 2704 328 226 283 348 1229 1228 149 103 128 158
11 2777 2772 357 226 309 374 1261 1258 162 103 140 170
12 2848 2857 387 226 335 407 1293 1297 176 103 152 185
15 2968 2984 405 275 327 402 1346 1355 184 125 148 183
16 3054 3068 441 275 359 435 1387 1393 200 125 163 197
17 3141 3173 477 275 391 475 1426 1441 217 125 178 216
20 3407 3373 416 252 402 398 1547 1531 189 114 183 181
21 3555 3540 459 252 456 462 1614 1607 208 114 207 210
22 3711 3704 505 252 514 526 1685 1682 229 114 233 239
30 4071 3694 510 308 464 464 1848 1677 232 140 211 211
31 4253 3899 565 308 531 543 1931 1770 257 140 241 247
32 4445 4100 626 308 601 621 2018 1861 284 140 273 282
35 4343 4606 577 349 511 513 1972 2091 262 158 232 233
36 4551 4840 639 349 587 603 2066 2197 290 158 266 274
37 4769 5069 709 349 667 692 2165 2301 322 158 303 314
40 4908 5039 726 338 863 915 2228 2288 330 153 392 415
41 5078 5232 783 338 930 995 2305 2375 355 153 422 452
42 5226 5424 840 338 990 1074 2373 2462 381 153 449 488
45 5363 5602 821 383 938 998 2435 2543 373 174 426 453
46 5559 5824 874 383 1014 1088 2524 2644 397 174 460 494
47 5730 6044 949 383 1083 1179 2601 2744 431 174 492 535
50 5713 6090 897 446 1101 1225 2594 2765 407 202 500 556
51 5940 6283 974 446 1192 1304 2697 2852 442 202 541 592
52 6083 6464 1021 446 1248 1379 2762 2935 464 202 567 626
53 6141 6529 1010 446 1277 1409 2788 2964 459 202 580 640
54 6192 6591 987 446 1302 1439 2811 2992 448 202 591 653
55 6257 6785 1014 504 1201 1339 2841 3080 460 229 545 608
56 6517 7007 1101 504 1304 1429 2959 3181 500 229 592 649
57 6682 7215 1154 504 1369 1514 3034 3276 524 229 622 687
58 6751 7291 1143 504 1401 1550 3065 3310 519 229 636 704
59 6811 7363 1116 504 1430 1583 3092 3343 507 229 649 719
5A 5124 — 491 — 1023 — 2326 — 223 — 464 —
5B 5177 — 510 — 1050 — 2350 — 232 — 477 —
5C 5243 — 532 — 1079 — 2380 — 242 — 490 —
5F 5577 — 553 — 1113 — 2532 — 251 — 505 —
5G 5640 — 575 — 1143 — 2561 — 261 — 519 —
5H 5716 — 600 — 1176 — 2595 — 272 — 534 —
5K 4993 — 673 — 1067 — 2267 — 306 — 484 —
5L 5090 — 706 — 1118 — 2311 — 321 — 508 —
5M 5165 — 742 — 1162 — 2345 — 337 — 528 —
5P 5041 — 641 — 1111 — 2289 — 291 — 504 —
5Q 5131 — 678 — 1155 — 2329 — 308 — 524 —
5R 5214 — 709 — 1206 — 2367 — 322 — 548 —
5T 5425 — 768 — 1162 — 2463 — 349 — 528 —
5U 5534 — 801 — 1220 — 2512 — 364 — 554 —
5V 5620 — 843 — 1270 — 2551 — 383 — 577 —
5X 5484 — 730 — 1212 — 2490 — 331 — 550 —
5Y 5584 — 769 — 1262 — 2535 — 349 — 573 —
5Z 5678 — 805 — 1320 — 2578 — 365 — 599 —
60 6719 6764 1091 479 1400 1521 3050 3071 495 217 636 691
61 6895 6949 1150 479 1470 1597 3130 3155 522 217 667 725
62 7038 7130 1202 479 1527 1671 3195 3237 546 217 693 759
63 7103 7199 1202 479 1559 1704 3225 3268 546 217 708 774
64 7161 7264 1178 479 1587 1735 3251 3298 535 217 720 788
65 7392 6782 1241 542 1530 1667 3356 3079 563 246 695 757
66 7594 7894 1309 542 1610 1753 3448 3584 594 246 731 796
67 7759 8102 1369 542 1674 1838 3523 3678 622 246 760 834
68 7836 8182 1359 542 1711 1875 3558 3715 617 246 777 851
69 7905 8258 1332 542 1743 1911 3589 3749 605 246 791 868
* Rigging weights are for standard tubes of standard wall thickness (0.025-in. [0.635 mm] 2. Condenser includes float valve and sump, discharge elbow, and 1/2 the distribution
wall). piping weight.
3. For special tubes refer to the 19XR,XRV Computer Selection Program.
† Heat exchanger frame sizes 1 through 6 available on single-stage chillers only. 4. All weights for standard 2-pass NIH (nozzle-in-head) design.
NOTES: 5. For “E” compressor, add 1054 lb (478 kg) steel weight and 283 lb (128 kg) refriger-
1. Evaporator includes the control panel (ICVC), suction elbow, and 1/2 the distribu- ant weight for economizer assembly.
tion piping weight.
30
19XR,XRV HEAT EXCHANGER WEIGHTS — SINGLE-STAGE COMPRESSOR AND TWO-STAGE COMPRESSOR
FRAME SIZE C AND E — DRIVE END ENTERING EVAPORATOR WATER (cont)
ENGLISH SI
Dry Rigging Weight (lb)* Machine Charge Dry Rigging Weight (kg)* Machine Charge
CODE† Refrigerant Water Weight Refrigerant Water Weight
Evaporator Condenser Weight (lb) (lb) Evaporator Condenser Weight (kg) (kg)
Only Only Only Only
Evaporator Condenser Evaporator Condenser Evaporator Condenser Evaporator Condenser
6K 5,716 — 760 — 1291 — 2595 — 345 — 586 —
6L 5,804 — 797 — 1341 — 2635 — 362 — 609 —
6M 5,894 — 828 — 1399 — 2676 — 376 — 635 —
6P 5,768 — 725 — 1338 — 2619 — 329 — 607 —
6Q 5,852 — 764 — 1385 — 2657 — 347 — 629 —
6R 5,938 — 798 — 1439 — 2696 — 362 — 653 —
6T 6,230 — 863 — 1405 — 2828 — 392 — 638 —
6U 6,330 — 905 — 1462 — 2874 — 411 — 664 —
6V 6,433 — 941 — 1528 — 2921 — 427 — 694 —
6X 6,293 — 823 — 1459 — 2857 — 374 — 662 —
6Y 6,388 — 868 — 1512 — 2900 — 394 — 686 —
6Z 6,487 — 906 — 1574 — 2945 — 411 — 715 —
70 9,942 10,786 1409 840 2008 2225 4514 4897 640 381 912 1010
71 10,330 11,211 1539 840 2164 2389 4690 5090 699 381 982 1085
72 10,632 11,622 1646 840 2286 2548 4827 5276 747 381 1038 1157
73 10,715 11,737 1622 840 2328 2604 4865 5329 736 381 1057 1182
74 10,790 11,775 1584 840 2366 2622 4899 5346 719 381 1074 1190
75 10,840 11,859 1599 950 2183 2431 4921 5384 726 431 991 1104
76 11,289 12,345 1747 950 2361 2619 5125 5605 793 431 1072 1189
77 11,638 12,814 1869 950 2501 2801 5284 5818 849 431 1135 1272
78 11,738 12,949 1849 950 2548 2864 5329 5879 839 431 1157 1300
79 11,828 12,994 1806 950 2592 2885 5370 5899 820 431 1177 1310
7K 8,728 — 1047 — 1948 — 3963 — 475 — 884 —
7L 8,959 — 1132 — 2094 — 4067 — 514 — 951 —
7M 9,161 — 1214 — 2229 — 4159 — 551 — 1012 —
7P 8,792 — 1002 — 2010 — 3992 — 455 — 913 —
7Q 9,023 — 1087 — 2156 — 4096 — 493 — 979 —
7R 9,229 — 1167 — 2295 — 4190 — 530 — 1042 —
7T 9,431 — 1194 — 2115 — 4282 — 542 — 960 —
7U 9,698 — 1292 — 2282 — 4403 — 587 — 1036 —
7V 9,932 — 1403 — 2436 — 4509 — 637 — 1106 —
7X 9,510 — 1142 — 2185 — 4318 — 518 — 992 —
7Y 9,777 — 1240 — 2352 — 4439 — 563 — 1068 —
7Z 10,016 — 1347 — 2511 — 4547 — 612 — 1140 —
80 12,664 12,753 1700 836 2726 2977 5749 5790 772 380 1238 1352
81 12,998 13,149 1812 836 2863 3143 5901 5970 823 380 1300 1427
82 13,347 13,545 1928 836 3005 3309 6060 6149 875 380 1364 1502
83 13,437 13,872 1877 836 3053 3476 6100 6298 852 380 1386 1578
84 13,523 14,217 1840 836 3099 3651 6139 6455 835 380 1407 1658
85 13,804 14,008 1927 945 2951 3238 6267 6360 875 429 1340 1470
86 14,191 14,465 2054 945 3108 3428 6443 6567 933 429 1411 1556
87 14,597 14,923 2186 945 3271 3618 6627 6775 992 429 1485 1643
88 14,705 15,311 2142 945 3325 3608 6676 6951 972 429 1510 1638
89 14,808 15,721 2099 945 3378 4009 6723 7137 953 429 1534 1820
8K 11,153 — 1385 — 2760 — 5063 — 629 — 1253 —
8L 11,400 — 1484 — 2926 — 5176 — 674 — 1328 —
8M 11,650 — 1589 — 3088 — 5289 — 721 — 1402 —
8P 11,219 — 1334 — 2830 — 5093 — 606 — 1285 —
8Q 11,470 — 1430 — 2999 — 5207 — 649 — 1362 —
8R 11,719 — 1535 — 3161 — 5320 — 697 — 1435 —
8T 12,069 — 1580 — 2991 — 5479 — 717 — 1358 —
8U 12,357 — 1694 — 3180 — 5610 — 769 — 1444 —
8V 12,645 — 1814 — 3365 — 5741 — 824 — 1528 —
8X 12,152 — 1522 — 3070 — 5517 — 691 — 1394 —
8Y 12,444 — 1632 — 3264 — 5650 — 741 — 1482 —
8Z 12,733 — 1752 — 3448 — 5781 — 795 — 1565 —
* Rigging weights are for standard tubes of standard wall thickness (0.025-in. 2. Condenser includes float valve and sump, discharge elbow, and 1/2 the distribution
[0.635 mm] wall). piping weight.
3. For special tubes refer to the 19XR,XRV Computer Selection Program.
† Heat exchanger frame sizes 1 through 6 available on single-stage chillers only. 4. All weights for standard 2-pass NIH (nozzle-in-head) design.
NOTES: 5. For “E” compressor, add 1054 lb (478 kg) steel weight and 283 lb (128 kg) refriger-
1. Evaporator includes the control panel (ICVC), suction elbow, and 1/2 the distribu- ant weight for economizer assembly.
tion piping weight.
31
Physical data (cont)
19XR,XRV HEAT EXCHANGER WEIGHTS — SINGLE-STAGE COMPRESSOR AND TWO-STAGE COMPRESSOR
FRAME SIZE C AND E — COMPRESSOR END ENTERING EVAPORATOR WATER
ENGLISH SI
Dry Rigging Weight (lb)* Machine Charge Dry Rigging Weight (kg)* Machine Charge
CODE†
Evaporator Condenser Refrigerant Weight (lb) Water Weight (lb) Evaporator Condenser Refrigerant Weight (kg) Water Weight (kg)
Only Only Evaporator Condenser Evaporator Condenser Only Only Evaporator Condenser Evaporator Condenser
10 2707 2704 290 200 283 348 1228 1227 132 91 128 158
11 2777 2772 310 200 309 374 1260 1257 141 91 140 170
12 2848 2857 330 200 335 407 1292 1296 150 91 152 185
15 2968 2984 320 250 327 402 1346 1354 145 113 148 182
16 3054 3068 340 250 359 435 1385 1392 154 113 163 197
17 3141 3173 370 250 391 475 1425 1439 168 113 177 215
20 3407 3373 345 225 402 398 1545 1530 156 102 182 181
21 3555 3540 385 225 456 462 1613 1606 175 102 207 210
22 3711 3704 435 225 514 526 1683 1680 197 102 233 239
30 4071 3694 350 260 464 464 1847 1676 159 118 210 210
31 4253 3899 420 260 531 543 1929 1769 191 118 241 246
32 4445 4100 490 260 601 621 2016 1860 222 118 273 282
35 4343 4606 400 310 511 513 1970 2089 181 141 232 233
36 4551 4840 480 310 587 603 2064 2195 218 141 266 274
37 4769 5069 550 310 667 692 2163 2299 249 141 303 314
40 4908 5039 560 338 863 915 2226 2286 254 153 391 415
41 5078 5232 630 338 930 995 2303 2373 286 153 422 451
42 5226 5424 690 338 990 1074 2370 2460 313 153 449 487
45 5363 5602 640 383 938 998 2433 2541 290 174 425 453
46 5559 5824 720 383 1014 1088 2522 2642 327 174 460 494
47 5730 6044 790 383 1083 1179 2599 2742 358 174 491 535
50 5713 6090 750 446 1101 1225 2591 2762 340 202 499 556
51 5940 6283 840 446 1192 1304 2694 2850 381 202 541 591
52 6083 6464 900 446 1248 1379 2759 2932 408 202 566 626
53 6141 6529 900 446 1277 1409 2788 2964 408 202 580 640
54 6192 6591 900 446 1302 1439 2811 2992 408 202 591 653
55 6257 6785 870 509 1201 1339 2838 3078 395 231 545 607
56 6517 7007 940 509 1304 1429 2956 3178 426 231 591 648
57 6682 7215 980 509 1369 1514 3031 3273 445 231 621 687
58 6751 7291 980 509 1401 1550 3065 3310 445 231 636 704
59 6811 7363 980 509 1430 1583 3092 3343 445 231 649 719
5A 5124 — 500 — 1023 — 2324 — 227 — 464 —
5B 5177 — 520 — 1050 — 2348 — 236 — 476 —
5C 5243 — 550 — 1079 — 2378 — 249 — 489 —
5F 5577 — 550 — 1113 — 2530 — 249 — 505 —
5G 5640 — 570 — 1143 — 2558 — 259 — 518 —
5H 5716 — 600 — 1176 — 2593 — 272 — 533 —
5K 4993 — 673 — 1067 — 2267 — 306 — 484 —
5L 5090 — 706 — 1118 — 2311 — 321 — 508 —
5M 5165 — 742 — 1162 — 2345 — 337 — 528 —
5P 5041 — 641 — 1111 — 2289 — 291 — 504 —
5Q 5131 — 678 — 1155 — 2329 — 308 — 524 —
5R 5214 — 709 — 1206 — 2367 — 322 — 548 —
5T 5425 — 768 — 1162 — 2463 — 349 — 528 —
5U 5534 — 801 — 1220 — 2512 — 364 — 554 —
5V 5620 — 843 — 1270 — 2551 — 383 — 577 —
5X 5484 — 730 — 1212 — 2490 — 331 — 550 —
5Y 5584 — 769 — 1262 — 2535 — 349 — 573 —
5Z 5678 — 805 — 1320 — 2578 — 365 — 599 —
60 6719 6764 940 479 1400 1521 3048 3068 426 217 635 690
61 6895 6949 980 479 1470 1597 3128 3152 445 217 667 724
62 7038 7130 1020 479 1527 1671 3192 3234 463 217 693 758
63 7103 7199 1020 479 1559 1704 3225 3268 463 217 708 773
64 7161 7264 1020 479 1587 1735 3251 3298 463 217 720 788
65 7392 7682 1020 542 1530 1667 3353 3484 463 246 694 756
66 7594 7894 1060 542 1610 1753 3445 3581 481 246 730 795
67 7759 8102 1090 542 1674 1838 3519 3675 494 246 759 834
68 7836 8182 1090 542 1711 1875 3558 3715 494 246 777 851
69 7905 8258 1090 542 1743 1911 3589 3749 494 246 791 868
* Rigging weights are for standard tubes of standard wall thickness (0.025-in. 2. Condenser includes float valve and sump, discharge elbow, and 1/2 the distribution
[0.635 mm] wall). piping weight.
3. For special tubes refer to the 19XR,XRV Computer Selection Program.
† Heat exchanger frame sizes 1 through 6 available on single-stage chillers only. 4. All weights for standard 2-pass NIH (nozzle-in-head) design.
NOTES: 5. For “E” compressor, add 1054 lb (478 kg) steel weight and 283 lb (128 kg) refriger-
1. Evaporator includes the control panel (ICVC), suction elbow, and 1/2 the distribu- ant weight for economizer assembly.
tion piping weight.
32
19XR,XRV HEAT EXCHANGER WEIGHTS — SINGLE-STAGE COMPRESSOR AND TWO-STAGE COMPRESSOR
FRAME SIZE C AND E — COMPRESSOR END ENTERING EVAPORATOR WATER (cont)
ENGLISH SI
Dry Rigging Weight (lb)* Machine Charge Dry Rigging Weight (kg)* Machine Charge
CODE†
Evaporator Condenser Refrigerant Weight (lb) Water Weight (lb) Evaporator Condenser Refrigerant Weight (kg) Water Weight (kg)
Only Only Evaporator Condenser Evaporator Condenser Only Only Evaporator Condenser Evaporator Condenser
6K 5,716 — 760 — 1291 — 2595 — 345 — 586 —
6L 5,804 — 797 — 1341 — 2635 — 362 — 609 —
6M 5,894 — 828 — 1399 — 2676 — 376 — 635 —
6P 5,768 — 725 — 1338 — 2619 — 329 — 607 —
6Q 5,852 — 764 — 1385 — 2657 — 347 — 629 —
6R 5,938 — 798 — 1439 — 2696 — 362 — 653 —
6T 6,230 — 863 — 1405 — 2828 — 392 — 638 —
6U 6,330 — 905 — 1462 — 2874 — 411 — 664 —
6V 6,433 — 941 — 1528 — 2921 — 427 — 694 —
6X 6,293 — 823 — 1459 — 2857 — 374 — 662 —
6Y 6,388 — 868 — 1512 — 2900 — 394 — 686 —
6Z 6,487 — 906 — 1574 — 2945 — 411 — 715 —
70 9,942 10,786 1220 840 2008 2225 4510 4893 553 381 911 1009
71 10,330 11,211 1340 840 2164 2389 4686 5085 608 381 982 1084
72 10,632 11,622 1440 840 2286 2548 4823 5278 653 381 1037 1156
73 10,715 11,737 1440 840 2328 2604 4865 5329 654 381 1057 1182
74 10,790 11,775 1440 840 2366 2622 4899 5346 654 381 1074 1190
75 10,840 11,859 1365 950 2183 2431 4917 5379 619 431 990 1103
76 11,289 12,345 1505 950 2361 2619 5121 5600 683 431 1071 1188
77 11,638 12,814 1625 950 2501 2801 5279 5812 737 431 1134 1271
78 11,738 12,949 1625 950 2548 2864 5329 5879 738 431 1157 1300
79 11,828 12,994 1625 950 2592 2885 5370 5899 738 431 1177 1310
7K 8,728 — 1047 — 1948 — 3963 — 475 — 884 —
7L 8,959 — 1132 — 2094 — 4067 — 514 — 951 —
7M 9,161 — 1214 — 2229 — 4159 — 551 — 1012 —
7P 8,792 — 1002 — 2010 — 3992 — 455 — 913 —
7Q 9,023 — 1087 — 2156 — 4096 — 493 — 979 —
7R 9,229 — 1167 — 2295 — 4190 — 530 — 1042 —
7T 9,431 — 1194 — 2115 — 4282 — 542 — 960 —
7U 9,698 — 1292 — 2282 — 4403 — 587 — 1036 —
7V 9,932 — 1403 — 2436 — 4509 — 637 — 1106 —
7X 9,510 — 1142 — 2185 — 4318 — 518 — 992 —
7Y 9,777 — 1240 — 2352 — 4439 — 563 — 1068 —
7Z 10,016 — 1347 — 2511 — 4547 — 612 — 1140 —
80 12,664 12,753 1500 836 2726 2977 5744 5785 680 379 1236 1350
81 12,998 13,149 1620 836 2863 3143 5896 5964 735 379 1299 1426
82 13,347 13,545 1730 836 3005 3309 6054 6144 785 379 1363 1501
83 13,437 13,872 1730 836 3053 3476 6100 6298 785 379 1386 1578
84 13,523 14,217 1730 836 3099 3651 6139 6455 785 379 1407 1658
85 13,804 14,008 1690 945 2951 3238 6261 6354 767 429 1339 1469
86 14,191 14,465 1820 945 3108 3428 6437 6561 826 429 1410 1555
87 14,597 14,923 1940 945 3271 3618 6621 6769 880 429 1484 1641
88 14,705 15,311 1940 945 3325 3808 6676 6951 881 429 1510 1729
89 14,808 15,721 1940 945 3378 4009 6723 7137 881 429 1534 1820
8K 11,153 — 1385 — 2760 — 5063 — 629 — 1253 —
8L 11,400 — 1484 — 2926 — 5176 — 674 — 1328 —
8M 11,650 — 1589 — 3088 — 5289 — 721 — 1402 —
8P 11,219 — 1334 — 2830 — 5093 — 606 — 1285 —
8Q 11,470 — 1430 — 2999 — 5207 — 649 — 1362 —
8R 11,719 — 1535 — 3161 — 5320 — 697 — 1435 —
8T 12,069 — 1580 — 2991 — 5479 — 717 — 1358 —
8U 12,357 — 1694 — 3180 — 5610 — 769 — 1444 —
8V 12,645 — 1814 — 3365 — 5741 — 824 — 1528 —
8X 12,152 — 1522 — 3070 — 5517 — 691 — 1394 —
8Y 12,444 — 1632 — 3264 — 5650 — 741 — 1482 —
8Z 12,733 — 1752 — 3448 — 5781 — 795 — 1565 —
* Rigging weights are for standard tubes of standard wall thickness (0.025-in. 2. Condenser includes float valve and sump, discharge elbow, and 1/2 the distribution
[0.635 mm] wall). piping weight.
3. For special tubes refer to the 19XR,XRV Computer Selection Program.
† Heat exchanger frame sizes 1 through 6 available on single-stage chillers only. 4. All weights for standard 2-pass NIH (nozzle-in-head) design.
NOTES: 5. For “E” compressor, add 1054 lb (478 kg) steel weight and 283 lb (128 kg) refriger-
1. Evaporator includes the control panel (ICVC), suction elbow, and 1/2 the distribu- ant weight for economizer assembly.
tion piping weight.
33
Physical data (cont)
19XR TWO-STAGE COMPRESSOR FRAME SIZE 6
HEAT EXCHANGER WEIGHTS (ENGLISH)
Dry Rigging Weight (lb)* Refrigerant Weight (lb) Water Weight (lb)
Code† Evaporator Condenser Evaporator Condenser Evaporator Condenser
Only Only Only Only Only Only
A40 16,877 18,542 1647 927 4328 4553
A41 17,270 19,062 1773 927 4557 4890
A42 17,690 19,565 1887 927 4816 5213
A45 16,968 18,493 1599 927 4453 4582
A46 17,371 19,063 1714 927 4701 4949
A47 17,761 19,578 1837 927 4941 5281
A60 18,354 20,139 1878 1074 4721 5029
A61 18,807 20,745 2022 1074 4984 5415
A62 19,295 21,330 2152 1074 5280 5786
A65 18,469 20,095 1823 1074 4859 5060
A66 18,936 20,758 1954 1074 5144 5482
A67 19,389 21,357 2095 1074 5419 5862
A4A 15,540 17,089 1681 861 4183 4524
A4B 15,794 17,472 1792 861 4392 4859
A4C 16,063 17,812 1897 861 4615 5137
A4F 15,592 17,076 1626 861 4322 4588
A4G 15,845 17,405 1736 861 4531 4867
A4H 16,249 17,821 1890 861 4865 5219
A6A 16,465 18,359 1917 998 4555 4996
A6B 16,758 18,806 2044 998 4794 5368
A6C 17,070 19,202 2164 998 5050 5698
A6F 16,535 18,356 1854 998 4709 5068
A6G 16,829 18,739 1979 998 4948 5387
A6H 17,296 19,225 2156 998 5331 6156
B40 — 21,217 — 1233 — 5850
B41 — 21,965 — 1233 — 6333
B42 — 22,581 — 1233 — 6729
B45 — 21,173 — 1233 — 5904
B46 — 21,909 — 1233 — 6379
B47 — 22,653 — 1233 — 6859
B60 — 23,061 — 1423 — 6464
B61 — 23,932 — 1423 — 7018
B62 — 24,649 — 1423 — 7473
B65 — 23,022 — 1423 — 6521
B66 — 23,879 — 1423 — 7066
B67 — 24,745 — 1423 — 7617
B4A — 19,217 — 1148 — 5756
B4B — 19,793 — 1148 — 6243
B4C — 20,254 — 1148 — 6633
B4F — 19,217 — 1148 — 5852
B4G — 19,721 — 1148 — 6279
B4H — 20,318 — 1148 — 6785
B6A — 20,794 — 1326 — 6357
B6B — 21,465 — 1326 — 6915
B6C — 22,002 — 1326 — 7362
B6F — 20,806 — 1326 — 6462
B6G — 21,393 — 1326 — 6951
B6H — 22,088 — 1326 — 8379
* Rigging weights are for standard tubes of standard wall thickness NOTES:
(0.025-in. [0.635 mm] wall). 1. Evaporator weight includes the suction elbow and the distribution
† See Model Number Nomenclature for 19XR Two-Stage Compressor piping to the economizer and two-pass Victaulic dished heads.
Frame Size 6 and 7 on page 9. 2. Condenser weight includes the high side float chamber, discharge
pipe, and the distribution piping weight from the economizer to the
float chamber and two-pass Victaulic dished heads.
34
19XR TWO-STAGE COMPRESSOR FRAME SIZE 6
HEAT EXCHANGER WEIGHTS (SI)
Dry Rigging Weight (kg)* Refrigerant Weight (kg) Water Weight (kg)
Code† Evaporator Condenser Evaporator Condenser Evaporator Condenser
Only Only Only Only Only Only
A40 7655 8 410 747 420 1963 2065
A41 7833 8 646 804 420 2067 2218
A42 8024 8 875 856 420 2184 2365
A45 7697 8 388 725 420 2020 2078
A46 7879 8 647 777 420 2132 2245
A47 8056 8 880 833 420 2241 2395
A60 8325 9 135 852 487 2141 2281
A61 8531 9 410 917 487 2261 2456
A62 8752 9 675 976 487 2395 2624
A65 8377 9 115 827 487 2204 2295
A66 8589 9 416 886 487 2333 2487
A67 8795 9 687 950 487 2458 2659
A4A 7049 7 751 762 391 1897 2052
A4B 7164 7 925 813 391 1992 2204
A4C 7286 8 079 860 391 2093 2330
A4F 7072 7 746 738 391 1960 2081
A4G 7187 7 895 787 391 2055 2208
A4H 7370 8 083 857 391 2207 2367
A6A 7468 8 328 870 453 2066 2266
A6B 7601 8 530 927 453 2175 2435
A6C 7743 8 710 982 453 2291 2585
A6F 7500 8 326 841 453 2136 2299
A6G 7633 8 500 898 453 2244 2444
A6H 7845 8 730 978 453 2418 2792
B40 — 9 624 — 559 — 2653
B41 — 9 963 — 559 — 2873
B42 — 10 243 — 559 — 3052
B45 — 9 604 — 559 — 2678
B46 — 9 938 — 559 — 2893
B47 — 10 275 — 559 — 3111
B60 — 10 460 — 645 — 2932
B61 — 10 855 — 645 — 3183
B62 — 11 181 — 645 — 3390
B65 — 10 442 — 645 — 2958
B66 — 10 831 — 645 — 3205
B67 — 11 224 — 645 — 3455
B4A — 8 717 — 521 — 2611
B4B — 8 978 — 521 — 2832
B4C — 9 187 — 521 — 3009
B4F — 8 717 — 521 — 2654
B4G — 8 945 — 521 — 2848
B4H — 9 216 — 521 — 3078
B6A — 9 432 — 601 — 2883
B6B — 9 736 — 601 — 3137
B6C — 9 980 — 601 — 3339
B6F — 9 487 — 601 — 2931
B6G — 9 704 — 601 — 3153
B6H — 10 019 — 601 — 3801
* Rigging weights are for standard tubes of standard wall thickness NOTES:
(0.025-in. [0.635 mm] wall). 1. Evaporator weight includes the suction elbow and the distribution
piping to the economizer and two-pass Victaulic dished heads.
† See Model Number Nomenclature for 19XR Two-Stage Compressor 2. Condenser weight includes the high side float chamber, discharge
Frame Size 6 and 7 on page 9. pipe, and the distribution piping weight from the economizer to the
float chamber and two-pass Victaulic dished heads.
35
Physical data (cont)
19XR TWO-STAGE COMPRESSOR FRAME SIZE 7
HEAT EXCHANGER WEIGHTS (ENGLISH)
Dry Rigging Weight (lb)* Refrigerant Weight (lb) Water Weight (lb)
Code† Evaporator Condenser Evaporator Condenser Evaporator Condenser
Only Only Only Only Only Only
B60 24,704 — 2273 — 6,340 —
B61 25,337 — 2355 — 6,737 —
B62 25,964 — 2460 — 7,116 —
B65 25,014 — 2185 — 6,485 —
B66 25,631 — 2275 — 6,873 —
B67 26,264 — 2379 — 7,255 —
B6A 22,819 — 2081 — 6,159 —
B6B 23,299 — 2162 — 6,568 —
B6C 23,829 — 2256 — 6,993 —
B6F 23,139 — 1951 — 6,344 —
B6G 23,648 — 2019 — 6,774 —
B6H 24,171 — 2120 — 7,194 —
B80 26,184 — 2557 — 6,766 —
B81 26,922 — 2649 — 7,208 —
B82 27,627 — 2768 — 7,629 —
B85 26,438 — 2458 — 6,923 —
B86 27,157 — 2559 — 7,355 —
B87 27,868 — 2676 — 7,780 —
B8A 24,164 — 2341 — 6,580 —
B8B 24,722 — 2432 — 7,036 —
B8C 25,317 — 2538 — 7,510 —
B8F 24,403 — 2195 — 6,783 —
B8G 25,011 — 2271 — 7,262 —
B8H 25,599 — 2385 — 7,731 —
C60 30,825 29,857 2647 1610 8,475 8,630
C61 31,536 30,881 2751 1610 8,924 9,275
C62 32,467 31,871 2875 1610 9,474 9,916
C65 31,135 29,982 2562 1610 8,645 8,684
C66 31,851 31,064 2666 1610 9,097 9,362
C67 32,777 32,186 2793 1610 9,644 10,078
C6A 28,641 27,676 2443 1497 6,898 8,675
C6B 29,167 28,315 2534 1497 7,352 9,216
C6C 29,750 28,918 2627 1497 7,823 9,752
C6F 28,929 27,774 2334 1497 7,724 8,710
C6G 29,478 28,457 2415 1497 8,194 9,283
C6H 30,083 29,223 2500 1497 8,681 9,935
C80 22,433 31,810 2978 1811 9,084 9,312
C81 22,315 32,955 3095 1811 9,589 10,029
C82 22,231 34,094 3234 1811 10,208 10,742
C85 22,534 31,911 2882 1811 9,275 9,367
C86 22,416 33,113 2999 1811 9,784 10,120
C87 22,332 34,385 3142 1811 10,399 10,196
C8A 22,432 19,664 2748 1684 7,310 9,387
C8B 22,314 19,548 2851 1684 7,821 9,991
C8C 22,230 19,463 2955 1684 8,351 10,589
C8F 22,533 19,763 2626 1684 8,239 9,420
C8G 22,415 19,641 2717 1684 8,768 10,059
c8H 22,331 19,503 2813 1684 9,316 10,787
* Rigging weights are for standard tubes of standard wall thickness NOTES:
(0.025-in. [0.635 mm] wall). 1. Evaporator weight includes the suction elbow and the distribution
piping to the economizer and two-pass Victaulic dished heads.
† See Model Number Nomenclature for 19XR Two-Stage Compressor 2. Condenser weight includes the high side float chamber, discharge
Frame Size 6 and 7 on page 9. pipe, and the distribution piping weight from the economizer to the
float chamber and two-pass Victaulic dished heads.
36
19XR TWO-STAGE COMPRESSOR FRAME SIZE 7
HEAT EXCHANGER WEIGHTS (ENGLISH) (cont)
Dry Rigging Weight (lb)* Refrigerant Weight (lb) Water Weight (lb)
Code† Evaporator Condenser Evaporator Condenser Evaporator Condenser
Only Only Only Only Only Only
D60 — 38,296 — 2097 — 11,473
D61 — 39,624 — 2097 — 12,309
D62 — 41,031 — 2097 — 13,210
D65 — 37,624 — 2097 — 11,617
D66 — 38,837 — 2097 — 12,387
D67 — 40,460 — 2097 — 13,410
D80 — 41,916 — 2359 — 12,447
D81 — 43,382 — 2359 — 13,388
D82 — 44,963 — 2359 — 14,401
D85 — 42,058 — 2359 — 12,609
D86 — 43,408 — 2359 — 13,475
D87 — 45,204 — 2359 — 14,626
D6A — 35,286 — 1947 — 11,401
D6B — 36,328 — 1947 — 12,255
D6C — 37,288 — 1947 — 13,078
D6F — 34,447 — 1947 — 11,448
D6G — 35,637 — 1947 — 12,408
D6H — 36,663 — 1947 — 13,278
D8A — 38,494 — 2190 — 12,366
D8B — 39,633 — 2190 — 13,327
D8C — 40,731 — 2190 — 14,253
D8F — 38,479 — 2190 — 12,419
D8G — 39,761 — 2190 — 13,499
D8H — 40,922 — 2190 — 14,478
* Rigging weights are for standard tubes of standard wall thickness NOTES:
(0.025-in. [0.635 mm] wall). 1. Evaporator weight includes the suction elbow and the distribution
piping to the economizer and two-pass Victaulic dished heads.
† See Model Number Nomenclature for 19XR Two-Stage Compressor 2. Condenser weight includes the high side float chamber, discharge
Frame Size 6 and 7 on page 9. pipe, and the distribution piping weight from the economizer to the
float chamber and two-pass Victaulic dished heads.
37
Physical data (cont)
19XR TWO-STAGE COMPRESSOR FRAME SIZE 7
HEAT EXCHANGER WEIGHTS (SI)
Dry Rigging Weight (kg)* Refrigerant Weight (kg) Water Weight (kg)
Code† Evaporator Condenser Evaporator Condenser Evaporator Condenser
Only Only Only Only Only Only
B60 11 206 — 1031 — 2876 —
B61 11 493 — 1068 — 3056 —
B62 11 777 — 1116 — 3228 —
B65 11 346 — 991 — 2941 —
B66 11 626 — 1032 — 3118 —
B67 11 913 — 1079 — 3291 —
B6A 10 351 — 944 — 2794 —
B6B 10 568 — 981 — 2979 —
B6C 10 809 — 1023 — 3172 —
B6F 10 496 — 885 — 2878 —
B6G 10 727 — 916 — 3073 —
B6H 10 964 — 962 — 3263 —
B80 11 877 — 1160 — 3069 —
B81 12 212 — 1202 — 3269 —
B82 12 531 — 1256 — 3460 —
B85 11 992 — 1115 — 3141 —
B86 12 318 — 1161 — 3336 —
B87 11 214 — 1214 — 3529 —
B8A 10 952 — 1062 — 2885 —
B8B 11 214 — 1103 — 3191 —
B8C 11 484 — 1151 — 3406 —
B8F 11 069 — 996 — 3077 —
B8G 11 345 — 1030 — 3294 —
B8H 11 612 — 1082 — 3507 —
C60 13 982 13 543 1201 730 3841 3914
C61 14 304 14 007 1248 730 4048 4207
C62 14 727 14 456 1304 730 4297 4498
C65 14 123 13 600 1162 730 3921 3939
C66 14 447 14 090 1209 730 4126 4247
C67 14 867 14 599 1267 730 4374 4571
C6A 12 991 12 554 1108 679 3129 3935
C6B 13 230 12 843 1149 679 3325 4180
C6C 13 494 13 117 1192 679 3553 4423
C6F 13 222 12 508 1059 679 3504 3951
C6G 13 371 12 908 1095 679 3717 4211
C6H 13 645 13 255 1134 679 3938 4506
C80 10 175 14 429 1351 821 4120 4224
C81 10 122 14 948 1404 821 4349 4549
C82 10 084 15 465 1467 821 4630 4872
C85 10 221 14 475 1307 821 4207 4249
C86 10 168 14 020 1360 821 4438 4590
C87 10 130 15 597 1425 821 4717 4625
C8A 10 175 8 919 1246 764 3316 4258
C8B 10 121 8 867 1293 764 3548 4532
C8C 10 083 8 816 1340 764 3788 4803
C8F 10 221 8 964 1191 764 3737 4273
C8G 10 167 8 909 1232 764 3977 4563
C8H 10 129 8 846 1276 764 4226 4893
* Rigging weights are for standard tubes of standard wall thickness NOTES:
(0.025-in. [0.635 mm] wall). 1. Evaporator weight includes the suction elbow and the distribution
piping to the economizer and two-pass Victaulic dished heads.
† See Model Number Nomenclature for 19XR Two-Stage Compressor 2. Condenser weight includes the high side float chamber, discharge
Frame Size 6 and 7 on page 9. pipe, and the distribution piping weight from the economizer to the
float chamber and two-pass Victaulic dished heads.
38
19XR TWO-STAGE COMPRESSOR FRAME SIZE 7
HEAT EXCHANGER WEIGHTS (SI) (CONT)
Dry Rigging Weight (lb)* Refrigerant Weight (lb) Water Weight (lb)
Code† Evaporator Condenser Evaporator Condenser Evaporator Condenser
Only Only Only Only Only Only
D60 — 17 371 — 951 — 5204
D61 — 17 973 — 951 — 5583
D62 — 18 611 — 951 — 5992
D65 — 17 066 — 951 — 5269
D66 — 17 616 — 951 — 5619
D67 — 18 352 — 951 — 6083
D80 — 19 013 — 1070 — 5646
D81 — 19 678 — 1070 — 6073
D82 — 20 395 — 1070 — 6532
D85 — 19 077 — 1070 — 5719
D86 — 19 690 — 1070 — 6112
D87 — 20 504 — 1070 — 6634
D6A — 16 005 — 883 — 5171
D6B — 16 478 — 883 — 5559
D6C — 16 914 — 883 — 5932
D6F — 15 625 — 883 — 5193
D6G — 16 165 — 883 — 5628
D6H — 16 630 — 883 — 6023
D8A — 17 461 — 993 — 5609
D8B — 17 977 — 993 — 6045
D8C — 18 475 — 993 — 6465
D8F — 17 454 — 993 — 5633
D8G — 18 035 — 993 — 6123
D8H — 18 562 — 993 — 6567
* Rigging weights are for standard tubes of standard wall thickness NOTES:
(0.025-in. [0.635 mm] wall). 1. Evaporator weight includes the suction elbow and the distribution
piping to the economizer and two-pass Victaulic dished heads.
† See Model Number Nomenclature for 19XR Two-Stage Compressor 2. Condenser weight includes the high side float chamber, discharge
Frame Size 6 and 7 on page 9. pipe, and the distribution piping weight from the economizer to the
float chamber and two-pass Victaulic dished heads.
39
Physical data (cont)
ADDITIONAL WEIGHTS FOR 19XR,XRV MARINE WATERBOXES*
150 PSIG (1034 kPa) MARINE WATERBOXES — TWO-STAGE COMPRESSORS, FRAME SIZE 6 ENGLISH (LB)
40
ADDITIONAL WEIGHTS FOR 19XR,XRV MARINE WATERBOXES* (cont)
41
Physical data (cont)
ADDITIONAL WEIGHTS FOR 19XR,XRV MARINE WATERBOXES* (cont)
42
19XR,XRV WATERBOX COVER WEIGHTS — ENGLISH (LB)
FRAMES 1, 2, AND 3; EVAPORATOR
EVAPORATOR
Frame 1 Frame 2 Frame 3
WATERBOX DESCRIPTION
Standard Standard Standard
Nozzles Flanged Nozzles Flanged Nozzles Flanged
NIH, 1 Pass Cover, 150 psig 177 204 287 318 287 318
NIH, 2 Pass Cover, 150 psig 185 218 287 340 287 340
NIH, 3 Pass Cover, 150 psig 180 196 294 310 294 310
MWB End Cover, 150 psig — — 315 315 315 315
NIH/MWB Return Cover, 150 psig 136 136 243 243 243 243
NIH, 1 Pass Cover, 300 psig 248 301 411 486 411 486
NIH, 2 Pass Cover, 300 psig 255 324 411 518 411 518
NIH, 3 Pass Cover, 300 psig 253 288 433 468 433 468
NIH Plain End Cover, 300 psig 175 175 291 291 291 291
MWB End Cover, 300 psig — — 619 619 619 619
MWB Return Cover, 300 psig — — 445 445 445 445
LEGEND NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
CONDENSER
Frame 1 Frame 2 Frame 3
WATERBOX DESCRIPTION
Standard Flanged Standard Flanged Standard Flanged
Nozzles Nozzles Nozzles
NIH, 1 Pass Cover, 150 psig 177 204 260 297 260 297
NIH, 2 Pass Cover, 150 psig 185 218 265 318 265 318
NIH, 3 Pass Cover, 150 psig 180 196 272 288 272 288
MWB End Cover, 150 psig — — 234 234 234 234
NIH/MWB Return Cover, 150 psig 136 136 225 225 225 225
NIH, 1 Pass Cover, 300 psig 248 301 379 454 379 454
NIH, 2 Pass Cover, 300 psig 255 324 379 486 379 486
NIH, 3 Pass Cover, 300 psig 253 288 401 436 401 436
NIH Plain End Cover, 300 psig 175 175 270 270 270 270
MWB End Cover, 300 psig — — 474 474 474 474
MWB Return Cover, 300 psig — — 359 359 359 359
LEGEND NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
43
Physical data (cont)
19XR,XRV WATERBOX COVER WEIGHTS — ENGLISH (LB) (cont)
FRAMES 4, 5, AND 6; EVAPORATOR
EVAPORATOR
Frame 4 Frame 5 Frame 6
WATERBOX DESCRIPTION
Standard Standard Standard
Flanged Flanged Flanged
Nozzles Nozzles Nozzles
NIH, 1 Pass Cover, 150 psig 148 185 168 229 187 223
NIH, 2 Pass Cover, 150 psig 202 256 224 276 257 330
NIH, 3 Pass Cover, 150 psig 473 489 617 634 765 791
MWB End Cover, 150 psig 317 317 393 393 487 487
NIH/MWB Return Cover, 150 psig 138 138 154 154 172 172
NIH, 1 Pass Cover, 300 psig 633 709 764 839 978 1053
NIH, 2 Pass Cover, 300 psig 626 689 761 867 927 1078
NIH, 3 Pass Cover, 300 psig 660 694 795 830 997 1050
NIH/MWB End Cover, 300 psig 522 522 658 658 834 834
LEGEND NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
CONDENSER
Frame 4 Frame 5 Frame 6
WATERBOX DESCRIPTION
Standard Standard Standard
Flanged Flanged Flanged
Nozzles Nozzles Nozzles
NIH, 1 Pass Cover, 150 psig 148 185 168 229 187 223
NIH, 2 Pass Cover, 150 psig 191 245 224 298 245 330
NIH, 3 Pass Cover, 150 psig 503 519 629 655 772 843
MWB End Cover and Bolt-on End Cover, 150 psig 317 317 393 393 487 487
NIH/MWB Return Cover, 150 psig 138 138 154 154 172 172
NIH, 1 Pass Cover, 300 psig 633 709 764 839 978 1053
NIH, 2 Pass Cover, 300 psig 622 729 727 878 923 1074
NIH, 3 Pass Cover, 300 psig 655 689 785 838 995 1049
NIH/MWB End Cover, 300 psig 522 522 658 658 834 834
LEGEND NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
44
19XR,XRV WATERBOX COVER WEIGHTS — ENGLISH (LB) (cont)
FRAMES 7 AND 8; EVAPORATOR
EVAPORATOR
Frame 7 Frame 8
WATERBOX DESCRIPTION
Standard Standard
Nozzles Flanged Nozzles Flanged
LEGEND NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
FRAMES 7 AND 8; CONDENSER
CONDENSER
Frame 7 Frame 8
WATERBOX DESCRIPTION
Standard Standard
Nozzles Flanged Nozzles Flanged
LEGEND NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
45
Physical data (cont)
19XR,XRV WATERBOX COVER WEIGHTS — ENGLISH (LB) (cont)
TWO-STAGE COMPRESSOR FRAME 6; EVAPORATOR FRAME A
EVAPORATOR
Frame A
WATERBOX DESCRIPTION PASSES
Standard Nozzles Flanged
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
CONDENSER
Frame A Frame B
WATERBOX DESCRIPTION PASSES
Standard Flanged Standard Flanged
Nozzles Nozzles
Dished Head, 150 psig 1 895 1060 1006 1171
MWB, 150 psig 1 859 859 976 976
MWB (ASME), 300 psig 1 2117 2117 2744 2744
Dished Head, 150 psig 2 981 1179 1140 1400
Dished Head (Return Cover), 150 psig 2 824 824 976 976
MWB 150 psig 2 907 907 1075 1075
MWB (Return), 150 psig 2 824 824 976 976
MWB (ASME), 300 psig 2 2117 2117 2744 2744
MWB Return Cover (ASME), 300 psig 2 2117 2117 2744 2744
Dished Head, 150 psig 3 982 1072 1050 1140
MWB End Cover, 150 psig 3 942 942 1020 1020
MWB End Cover (ASME), 300 psig 3 2117 2177 2744 2744
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
46
19XR,XRV WATERBOX COVER WEIGHTS — ENGLISH (LB) (cont)
TWO-STAGE COMPRESSOR FRAME 7; EVAPORATOR FRAMES B, C
EVAPORATOR
Frame B Frame C
WATERBOX DESCRIPTION PASSES
Standard Nozzles Flanged Standard Nozzles Flanged
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
CONDENSER
Frame C Frame D
WATERBOX DESCRIPTION PASSES
Standard Standard
Flanged Flanged
Nozzles Nozzles
Dished Head, 150 psig 1 1380 1600 1849 2029
MWB End Cover, 150 psig 1 1367 1367 1835 1835
MWB End Cover (ASME), 300 psig 1 3639 3639 5249 5249
Dished Head, 150 psig 2 1589 1919 2076 2406
Dished Head (Return Cover), 150 psig 2 1367 1367 1836 1836
MWB End Cover, 150 psig 2 1497 1497 1988 1988
MWB (Return Cover), 150 psig 2 1367 1367 1836 1836
MWB End Cover (ASME), 300 psig 2 3639 3639 5249 5249
MWB (Return Cover) (ASME), 300 psig 2 3639 3639 5249 5249
Dished Head, 150 psig 3 1514 1612 2028 2126
MWB End Cover, 150 psig 3 1493 1493 1993 1993
MWB End Cover (ASME), 300 psig 3 3639 3639 5249 5249
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
47
Physical data (cont)
19XR,XRV WATERBOX COVER WEIGHTS — SI (KG)
FRAMES 1, 2, 3; EVAPORATOR
EVAPORATOR
Frame 1 Frame 2 Frame 3
WATERBOX DESCRIPTION
Standard Standard Standard
Nozzles Flanged Nozzles Flanged Nozzles Flanged
LEGEND NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
FRAMES 1, 2, 3; CONDENSER
CONDENSER
Frame 1 Frame 2 Frame 3
WATERBOX DESCRIPTION
Standard Standard Standard
Nozzles Flanged Nozzles Flanged Nozzles Flanged
LEGEND NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
48
19XR,XRV WATERBOX COVER WEIGHTS — SI (KG) (cont)
FRAMES 4, 5, 6; EVAPORATOR
EVAPORATOR
Frame 4 Frame 5 Frame 6
WATERBOX DESCRIPTION
Standard Standard Standard
Nozzles Flanged Nozzles Flanged Nozzles Flanged
FRAMES 4, 5, 6; CONDENSER
CONDENSER
Frame 4 Frame 5 Frame 6
WATERBOX DESCRIPTION
Standard Standard Standard
Flanged Flanged Flanged
Nozzles Nozzles Nozzles
NIH, 1 Pass Cover, 1034 kPa 67 84 76 104 85 101
NIH, 2 Pass Cover, 1034 kPa 87 111 102 135 111 150
NIH, 3 Pass Cover, 1034 kPa 228 235 285 297 350 382
MWB End Cover and 144 144 178 178 221 221
Bolt-on End Cover, 1034 kPa
NIH/MWB Return Cover, 1034 kPa 63 63 70 70 78 78
NIH, 1 Pass Cover, 2068 kPa 287 322 347 381 444 478
NIH, 2 Pass Cover, 2068 kPa 282 331 330 393 419 487
NIH, 3 Pass Cover, 2068 kPa 297 313 356 376 451 476
NIH/MWB End Cover, 2068 kPa 237 237 298 298 378 378
LEGEND NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
49
Physical data (cont)
19XR,XRV WATERBOX COVER WEIGHTS — SI (KG) (cont)
FRAMES 7 AND 8; EVAPORATOR
EVAPORATOR
Frame 7 Frame 8
WATERBOX DESCRIPTION
Standard Flanged Standard Flanged
Nozzles Nozzles
LEGEND NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
CONDENSER
Frame 7 Frame 8
WATERBOX DESCRIPTION
Standard Standard
Nozzles Flanged Nozzles Flanged
LEGEND NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat
NIH — Nozzle-in-Head exchanger weights shown on pages 30-33.
MWB — Marine Waterbox
50
19XR,XRV WATERBOX COVER WEIGHTS — SI (KG) (cont)
TWO-STAGE COMPRESSOR FRAME 6; EVAPORATOR FRAME A
EVAPORATOR
Frame A
WATERBOX DESCRIPTION PASSES
Standard Nozzles Flanged
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
CONDENSER
Frame A Frame B
WATERBOX DESCRIPTION PASSES
Standard Flanged Standard Flanged
Nozzles Nozzles
Dished Head, 1034 kPa 1 406 481 473 547
MWB, 1034 kPa 1 390 390 443 443
MWB (ASME), 2068 kPa 1 960 960 1292 1292
Dished Head, 1034 kPa 2 445 535 574 633
Dished Head (Return Cover), 1034 kPa 2 374 374 481 481
MWB 1034 kPa 2 411 411 630 630
MWB End Cover, 1034 kPa 2 374 411 488 488
MWB (ASME), 2068 kPa 2 960 1083 1440 1440
MWB Return Cover (ASME), 2068 kPa 2 960 960 1245 1245
Dished Head, 1034 kPa 3 445 486 476 517
MWB End Cover, 1034 kPa 3 427 427 463 463
MWB End Cover (ASME), 2068 kPa 3 960 987 1245 1245
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
51
Physical data (cont)
19XR,XRV WATERBOX COVER WEIGHTS — SI (KG) (cont)
TWO-STAGE COMPRESSOR FRAME 7; EVAPORATOR FRAMES B, C
EVAPORATOR
Frame B Frame C
WATERBOX DESCRIPTION PASSES
Standard Standard
Nozzles Flanged Nozzles Flanged
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3 pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2 pass weight difference is due to division plate.
CONDENSER
Frame C Frame D
WATERBOX DESCRIPTION PASSES
Standard Standard
Nozzles Flanged Nozzles Flanged
LEGEND NOTES:
ASME — American Society of Mechanical Engineers 1. Consult factory for 1 and 3-pass data.
MWB — Marine Waterbox 2. Weight for dished head cover is included in the heat exchanger
weights shown on pages 34-39.
3. 2-pass weight difference is due to division plate.
52
Options and accessories
OPTION ACCESSORY
ITEM (FACTORY (FIELD
INSTALLED) INSTALLED)
Unit-Mounted Variable Frequency Drive (Available for Low Voltage Only) X
Free-Standing Low Voltage Variable Frequency Drive X
Free-Standing Medium Voltage Variable Frequency Drive X
Free-Standing Starter X
Unit-Mounted Low-Voltage Wye-Delta or Solid-State Starters X
(Available on Heat Exchanger Frame Sizes 1 to 7 Only)
Shipped Factory Charged with Refrigerant (can be shipped separate) X
1, 2, or 3 Pass Evaporator or Condenser Water-side Construction X
Hot Gas Bypass / Envelope Stability Control X
Thermal Insulation (Except Waterbox Covers) X
Nozzle-in Head Waterbox, 300 psig (2068 kPa) X
Marine Waterboxes, 150 psig (1034 kPa)* X
Marine Waterboxes, 300 psig (2068 kPa), ASME Certified* X
Marine Bolt-on Waterboxes for Condenser, 150 psig (1034 kPa) with Titanium-Clad Tubesheets X
(Available on Condenser Frame Sizes 4 to 8 Only)
Flanged Evaporator and/or Condenser Waterbox Nozzles† X
Waterbox Hinges** X
Zinc Anodes X
0.028 or 0.035 in. (0.711 or 0.889 mm) Internally/Externally Enhanced Copper Tubing — X
Evaporator/Condenser
0.028 or 0.035 in. (0.711 or 0.889 mm) Smooth Bore/Externally Enhanced Copper Tubing — X
Evaporator/Condenser
0.028 or 0.035 in. (0.711 or 0.889 mm) Smooth Bore/Externally Enhanced Cupronickel Tubing — X
Evaporator/Condenser
0.028 or 0.035 in. (0.711 or 0.889 mm) Internally/Externally Enhanced Cupronickel Tubing — X
Evaporator/Condenser
0.025 or 0.028 in. (0.635 or 0.711 mm) Wall Tubes, Titanium, Internally Enhanced — Condenser X
Export Crating X
Customer Factory Performance Testing X
Extended Warranty (North America only) X
Service Contract X
Refrigerant Isolation Valves X
Unit-Mounted Pumpout Unit (Available on Heat Exchanger Frames Sizes 2 to 5, C, E Only) X
Seismic Kit (Select Models) X
Stand-Alone Pumpout Unit X
Separate Storage Tank and Pumpout Unit X
Soleplate Package X
Multiple Chiller System Remote Temperature Sensor X
BACnet†† Communication Option (Compressor Frames 2-7, C, E, BACnet over MS/TP) X
BACnet†† Communication Option (Compressor Frames 2-7, C, E, BACnet IP) X
BACnet†† Carrier Translator (Compressor Frames 2-7, C, E, BACnet IP) X
LonWorks*** Carrier Translator (Compressor Frames 2-7, C, E, BACnet IP) X
Discharge Line Sound Reduction Kit X
Acoustical Sound Insulation Kit X
Spring Isolator Kit X
* Optional marine waterboxes are NOT available with all configurations. marine waterboxes.
They are available for 19XR heat exchanger frames 2-8 and 19XR; ** Not available with all configurations.
two-stage compressors frame sizes 6 and 7; and heat exchanger †† BACnet is a registered trademark of ASHRAE (American Society of
frame sizes A, B, C, and D. Standard waterboxes for both 19XR and Heating, Refrigerating, and Air-Conditioning Engineers) (English
19XRV chillers are nozzle-in-head type, 150 psig (1034 kPa). units of measure only).
† Standard waterbox nozzles are Victaulic type. Flanged nozzles are *** LonWorks is a registered trademark of Echelon Corporation.
available as an option with either nozzle-in-head type waterboxes or
53
Options and accessories (cont)
UNIT-MOUNTED STARTER AND VFD FEATURES AND OPTIONS*
54
Dimensions
19XR,XRV DIMENSIONS (NOZZLE-IN-HEAD WATERBOX)
70 to 74,
7K to 7R†† 17- 11/2 5219 16- 111/2 5169 16- 10 5131 7- 111/2 2426 9- 61/4 2972 9- 13/8 2778 8- 11/2 2477 9-0 2743
70 to 74,
7K to 7R*** 17- 11/2 5219 16- 111/2 5169 16- 10 5131 7- 111/2 2426 9- 61/4 2972 9- 35/8 2835 8- 11/2 2477 9-0 2743
75 to 79,
7T to 7Z 19- 11/2 5829 18- 111/2 5779 18- 10 5740 7- 111/2 2426 9- 61/4 2972 9- 35/8 2835 8- 11/2 2477 9-0 2743
80 to 84,
8K to 8R 17- 41/2 5296 17- 1 5207 16- 101/2 5143 8- 103/4 2711 9- 81/8 3029 10- 09/16 3063 — — — —
85 to 89,
8T to 8Z 19- 41/2 5905 19- 1 5817 18- 101/2 5753 8- 103/4 2711 9- 81/8 3029 10- 09/16 3063 — — — —
* Assumes both evaporator and condenser nozzles on same end of 2. Allow at least 3 ft (915 mm) overhead clearance for service rigging
chiller. for frame 2-4 compressor. Overhead clearance for service rigging
frame 5 and E compressor should be 5 ft (1524 mm).
† Compressor frame size 2.
3. Dimensions are approximate. Certified drawings available upon
** Compressor frame size 3. request.
†† Compressor frame size 4 and C. 4. Marine waterboxes may add 6 in. (152 mm) to the width of the
*** Compressor frame size 5 and E. machine. See certified drawings for details.
5. ‘A’ length dimensions shown are for standard 150 psig (1034 kPa)
NOTES: design and Victaulic connections. The 300 psig (2068 kPa) design
1. Service access should be provided per American Society of Heat- and/or flanges will add length. See certified drawings.
ing, Refrigerating, and Air-Conditioning Engineers (ASHRAE) 15, 6. Not all waterbox/pass combinations are available with unit-
latest edition, National Fire Protection Association (NFPA) 70, and mounted VFD. Check selection program and Drawing Manager for
local safety code. availability.
7. 19XRV heights can vary depending on the configuration. Check
19XRV certified drawings for height information.
55
Dimensions (cont)
CLEARANCE FOR 19XR,XRV DIMENSIONS
TUBE REMOVAL FRAME 2-4, C COMPRESSOR 3'-0" (915 mm)
SPACE FOR MOTOR SERVICE
EITHER END RECOMMENDED OVERHEAD SERVICE CLEARANCE
CLEARANCE FRAME 5, E COMPRESSOR 5'-0" (1524 mm)
10'-0" (3048 mm) 4'-0"- (1219 mm) RECOMMENDED OVERHEAD SERVICE CLEARANCE
(SIZES 10-12, 20-22)
A 2' MIN
B (610 mm)
NOTE: Nozzle-in-head
SERVICE AREA 2'-6" MIN (NIH) waterbox shown.
(762 mm)
19XR,XRV DIMENSIONS — SINGLE-STAGE COMPRESSOR AND TWO-STAGE COMPRESSOR FRAME SIZE C AND E
(MARINE WATERBOX)
A (LENGTH, MARINE WATERBOX) 19XR 19XRV
HEAT EXCHANGER B WIDTH B WIDTH 19XR,XRV
SIZE 2-Pass * 1 or 3-Pass † C HEIGHT
ft-in. mm ft-in. mm ft-in. mm ft-in. mm
10 to 12 NA NA NA NA NA NA NA NA
15 to 17 NA NA NA NA NA NA NA NA
20 to 22 12- 51/2 3797 14- 11/4 4299 6- 11/16 1856 6- 11/16 1856
30 to 32 14- 9 4496 16- 43/4 4997 6- 11/16 1856 6- 11/16 1856
35 to 37 16- 51/2 5017 18- 11/4 5518 6- 11/16 1856 6- 11/16 1856
40 to 42 15- 23/4 4642 16- 81/4 5086 6- 31/4 1911 6- 31/4 1911
45 to 47 16- 111/4 5163 18- 43/4 5607 6- 31/4 1911 6- 31/4 1911
50 to 54, 5K to 5R 15- 31/2 4661 16- 81/2 5093 6- 87/8 2054 6- 87/8 2054
5A to 5C 15- 31/2 4661 16- 81/2 5093 6- 87/8 2054 6- 87/8 2054 See
Note 6
55 to 59, 5T to 5Z 17- 0 5182 18- 5 5613 6- 87/8 2054 6- 87/8 2054
5F to 5H 17- 0 5182 18- 5 5613 6- 87/8 2054 6- 87/8 2054
60 to 64, 6K to 6R 15- 41/8 4677 16- 83/4 5099 6- 113/4 2127 6- 113/4 2127
65 to 69, 6T to 6Z 17- 05/8 5197 18- 51/4 5620 6- 113/4 2127 6- 113/4 2127
70 to 74, 7K to 7R 18- 35/8 5579 19- 93/4 6039 8- 81/8 2645 9- 63/8 2905
75 to 79, 7T to 7Z 20- 35/8 6188 21- 93/4 6649 8- 81/8 2645 9- 63/8 2905
80 to 84, 8K to 8R 18- 4 5583 19- 101/2 6058 9- 55/8 2886 10- 5 3175
85 to 89, 8T to 8Z 20- 4 6198 21- 101/2 6668 9- 55/8 2886 10- 5 3175
* Assumes both evaporator and condenser nozzles on same end of 3. Dimensions are approximate. Certified drawings available upon
chiller. request.
4. Marine waterboxes may add 6 in. (152 mm) to the width of the
† 1 or 3-pass length applies if evaporator is a 1 or 3-pass design. machine. See certified drawings for details.
NOTES: 5. ‘A’ length dimensions shown are for standard 150 psig (1034 kPa)
1. Service access should be provided per American Society of Heat- design and Victaulic connections. The 300 psig (2068 kPa) design
ing, Refrigerating, and Air-Conditioning Engineers (ASHRAE) 15, and/or flanges will add length. See certified drawings.
latest edition, National Fire Protection Association (NFPA) 70, and 6. 19XR,XRV heights can vary depending on the configuration.
local safety code. Check 19XR,XRV certified drawings for height information.
2. Allow at least 3 ft (915 mm) overhead clearance for service rigging 7. Not all waterbox/pass combinations are available with unit-
for frame 2-4 compressor. Overhead clearance for service rigging mounted VFD (variable frequency drive). Check selection program
frame 5 and frame E compressor should be 5 ft (1524 mm). for availability.
56
19XR DIMENSIONS — TWO-STAGE COMPRESSOR FRAME SIZES 6 AND 7 (DISHED HEAD WATERBOX)
MOTOR SERVICE
CLEARANCE
6’ (1829 mm)
FRAME 6 COMPRESSOR 5’-0” (1524 mm)
CLEARANCE FOR
FRAME 7 COMPRESSOR 6’-4” (1900 mm)
TUBE REMOVAL
RECOMMENDED OVERHEAD SERVICE CLEARANCE
SPACE FOR
EITHER END
3'-8" MIN
A (1118 mm)
B FRAME 6 COMPRESSOR
2'-11" MIN 4'-1" MIN
(889 mm) (1245 mm)
FRAME 7 COMPRESSOR
OR AS PER LATEST NEC OR
LOCAL CODE REQUIREMENT
(FOR 2017 NEC REFER
SERVICE AREA
TO ARTICLE 110.26)
57
Dimensions (cont)
19XR DIMENSIONS — TWO-STAGE COMPRESSOR FRAME SIZES 6 AND 7 (150 PSIG MARINE WATERBOX)
19XR DIMENSIONS — TWO-STAGE COMPRESSOR FRAME SIZES 6 AND 7 (300 PSIG ASME MARINE WATERBOX)
EVAPORATOR CONDENSER A (LENGTH, MARINE WATERBOX) 19XR
HEAT HEAT 1-Pass 2-Pass 3-Pass B WIDTH 19XR
EXCHANGER EXCHANGER C HEIGHT
SIZE SIZE ft-in. mm ft-in. mm ft-in. mm ft-in. mm
A4* A4* 21- 51/2 6541 20- 5 6223 19- 51/2 5931 10- 85/8 3267
A6* A6* 23- 51/2 7150 22- 5 6833 21- 51/2 6541 10- 85/8 3267
A4* B4* 21- 51/2 6541 20- 71/2 6287 19- 51/2 5931 11- 23/8 3413
A6* B6* 23- 51/2 7150 22- 71/2 6287 21- 51/2 6541 11- 27/8 3426
See
B6* C6* 24- 53/4 7462 23- 13/4 7055 22- 13/4 6750 12- 61/8 3813 Note 6
C6* C6* 24- 53/4 7462 23- 21/2 7074 22- 13/4 6750 13- 07/8 3884
B8* C8* 26- 53/4 8071 25- 13/4 7664 24- 13/4 7360 12- 61/8 3813
C6* D6* 24- 73/4 7512 23- 31/2 7099 22- 33/4 6801 13- 91/2 4204
C8* D8* 26- 53/4 8071 25- 13/4 7664 24- 13/4 7360 13- 91/2 4204
* Assumes both evaporator and condenser nozzles on same end of 2. Allow at least 5 ft (1524 mm) overhead clearance for service rigging.
chiller. 3. Dimensions are approximate. Certified drawings available upon
request.
NOTES: 4. ‘A’ length dimensions shown are for standard 150 psig (1034 kPa)
1. Service access should be provided per American Society of Heat- design and flanged connections.
ing, Refrigerating, and Air-Conditioning Engineers (ASHRAE) 15, 5. Table contains largest of all configurations of the type shown.
latest edition, National Fire Protection Association (NFPA) 70, and 6. 19XR heights can vary depending on the configuration. Check
local safety code. 19XR certified drawings for height information.
NOZZLE SIZE
58
Selection procedure
Compressor motor controllers Capacitors/power factors
Compressor motors, as well as controls and accessories, Power factor considerations may indicate use of capaci-
require the use of starting equipment systems specifically tors. Properly sized capacitors improve power factors,
designed for 19XR or 19XRV chillers. Consult your local especially at part load. The 19XR,XRV Computer Selec-
Carrier representative regarding design information for the tion program can select the proper capacitor size required
selection of starters. for the application.
59
Controls
Microprocessor controls VFD
The microprocessor control system matches the capacity The VFD modifies motor voltage input and frequency to
of the chiller to the cooling load while providing state-of- allow the chiller to react to changing lift conditions. Addi-
the-art chiller protection. The microprocessor-based con- tionally, it allows compressor start-up and, along with inlet
trol center protects the chiller by monitoring the digital and guide vanes, provides capacity control.
analog inputs and executing capacity overrides or safety Safety cutouts
shutdowns as necessary. The system controls cooling load
within the set point (plus or minus the dead band) by sens- • Low bearing pressure differential
ing the water or brine temperature and regulating the inlet • Guide vane calibration not completed
guide vanes via a mechanically linked actuator motor, and • Guide vane fault
regulating VFD (variable frequency drive) speed. • High bearing temperature
Features Pressure transducer purpose
Control system • Evaporator pressure transducer — measures evaporator
The control system on each 19XR centrifugal chiller is fac- pressure
tory mounted, wired, and tested to ensure machine protec- • Condenser pressure transducer — measures condenser
tion and efficient capacity control. In addition, the program pressure
logic ensures proper starting, stopping, and recycling of the • Refrigerant Pump Inlet pressure transducer — measures
chiller and provides a communication link to the Carrier the pressure of the pump inlet
Comfort Network® (CCN) system. The PIC 6 control system • Refrigerant Pump Outlet pressure transducer — mea-
consists of one main control board and up to four IOBs sures the pressure of the pump outlet
(input/output board modules). All boards communicate via • Bearing Inlet pressure transducer — measures the pres-
an internal LEN bus. The main control board is supplied
from a 24 VAC supply reference to earth ground. In the sure of the bearing inlet
event of a power supply interrupt, the unit can restart auto- • Bearing Outlet pressure transducer — measures the
matically without the need for an external command. How- pressure of the bearing outlet
ever, any faults active when the supply is interrupted are Temperature sensor purpose
saved, and may in certain cases prevent a circuit or unit from
restarting. IOBs are supplied from a 24 VAC supply refer- • Entering Chilled Water temperature sensor — measures
ence to earth ground. Always separate communication entering evaporator water temperature
cables from other cables and always run wiring as directly as • Leaving Chilled Water temperature sensor — measures
possible. leaving evaporator water temperature
Sensors • Entering Condenser Water temperature sensor — mea-
sures entering condenser water temperature
Pressure transducers • Leaving Condenser Water temperature sensor — mea-
Pressure transducers measure and control the pressures in sures leaving condenser water temperature
the unit. These electronic sensors deliver 0 to 5 VDC. The • Evaporator Refrigerant Liquid temperature sensor —
transducers can be calibrated through the controller. The measures evaporator refrigerant liquid temperature
pressure transducers are connected to the IOBs. • Compressor Discharge temperature sensor — measures
Temperature sensors compressor discharge temperature
The system uses electronic sensors to measure and control • First Stage Bearing temperature sensor — measures the
the temperatures in the unit. There are three types of tem- first stage bearing temperature
perature sensors: 5K thermistor, 10K thermistor, and RTD • Second Stage Bearing temperature sensor — measures
(resistance temperature detector), 100 ohm, 3-wire based the second stage bearing temperature
on IOB channel configurations. The temperature sensor • Bearing Refrigerant Supply temperature sensor — mea-
range is –40°F (–40°C) to 245°F (118°C). sures the bearing refrigerant supply temperature
Controls Outputs • Motor Winding temperature sensor — measures the
Evaporator/condenser water pump temperature of compressor motor windings
The controller can stop and start an evaporator/condenser Controls
water pump. • High motor temperature
Inlet guide vanes • High discharge temperature
The inlet guide vanes adjust the refrigerant vapor flow into • Low refrigerant temperature
the compressors to adapt to change in the operating condi- • High evaporator pressure
tions of the machine. To adjust the refrigerant flow, the • Under voltage
guide vanes open or close to vary the cross-section of the • Over voltage
refrigerant path. The high degree of accuracy with which • Intermittent power loss
the guide vanes are positioned ensures that the flow of • VFD configuration conflict
refrigerant is precisely controlled. • High pressure switch
Envelope stability control valve • Low liquid level in high-side float valve chamber
The envelope stability control valve is a modulating valve • Low bearing refrigerant supply sub cooling
that positions as part of the chillers control algorithm to • Compressor starter faults
ensure smooth, proper operation as the chiller unloads • Compressor surge protection
across its operating profile. • Evaporator freeze protection
60
• Ground fault • Ice build control
User interface • Soft loading control by temperature or load ramping
• Guide vane actuator module
The PIC 6 Human Machine Interface (HMI) is a color • Hot Gas Bypass / Envelope Stability Control
10.4-in. TFT touch screen. Navigation is either direct from
the touch screen interface or by connecting to a web inter- • Power (demand) limiter
face at the Ethernet IP port of the controller. The naviga- • Auto. chilled water reset
tion menus are the same for both connection methods. • Variable chiller optimization (VDO) (available on com-
Web connection — Two web connections may be autho- pressor frame sizes 4 and 5 with diffuser control
rized at the same time. When two users are connected enabled)
simultaneously, there is no priority between users; that is, • Compressor surge prevention control
the last modification is in effect regardless of the user. Con- Interlocks
nection is from a personal computer using a Java-enabled
web browser. The minimum browser configuration • Manual/automatic remote start
includes: • Starting/stopping sequence:
• Microsoft Internet Explorer (version 8 or higher) or - Pre-lube/post-lube
Mozilla Firefox (version 3.5.2 or higher). In the - Pre-flow/post-flow
advanced connection options, add the unit address to • Compressor starter run interlock
the address list. Do not use a proxy server. • Pre-start check of safeties and alerts
• Java platform (version 6 or higher). In the control • Low chilled water (load) recycle
panel, deselect (uncheck) the option that allows storing • Monitor/number compressor starts and run hours
temporary Internet files and use a direct connection. • Manual reset of safeties
• Enabling/disabling HTTP service requires manual Indications
access to controller. Power cycle of controller is not • Chiller operating status message
needed. • Power-on
• The HTTP service will automatically disable after a Time- • Pre-start diagnostic check
out time (configurable, default to 10 minutes, for exam- • Compressor motor amps
ple). This is to make sure the HTTP service is fully • Pre-alarm alert1
disabled after it has been re-enabled in the job site. • Alarm
To access the PIC 6 user interface, enter the IP address of • Contact for remote alarm
the unit in the address bar of the web browser. The IP • Safety shutdown messages
address can be viewed or changed from the PIC 6 interface. • Elapsed time (hours of operation)
Capacity control • Chiller input kW
• Leaving chilled water control
• Entering chilled water control 1. By display code only.
61
Typical piping and wiring
19XR CHILLER WITH FREE-STANDING STARTER OR VFD
a19-2069
VFD OR STARTER
15
LEGEND NOTES:
1 — Disconnect 1. Wiring and piping shown are for general point-of-connection only and are not
intended to show details for a specific installation. Certified field wiring and
2 — Free-standing Compressor Motor Starter dimensional diagrams are available on request.
or VFD 2. All wiring must comply with applicable codes.
3 — Compressor Motor Terminal Box 3. Wiring not shown for optional devices such as:
• Remote Start/Stop
4 — Power Panel • Remote Alarms
5 — Control Panel • Optional Safety Device
• 4 to 20 mA Resets
6 — Vents • Optional Remote Sensors
7 — Pressure Gages 4. Oil pump disconnect may be located within the enclosure of Item 2 — Free-
standing Compressor Motor Starter or VFD.
8 — Chilled Water Pump 5. IMPORTANT: Carrier suggests that a structural engineer be consulted if trans-
9 — Condenser Water Pump mission of vibrations from mechanical equipment is of concern.
6. Isolation valves are recommended on the evaporator and condenser piping to
10 — Chilled Water Pump Starter each chiller for service.
11 — Condensing Water Pump Starter 7. Operating environment — Chiller should be installed in an indoor environment
where the ambient temperature is 40 to 104°F (4 to 40°C) with a relative
Cooling Tower Fan Starter humidity (non-condensing) of 95% or less. To ensure that electrical compo-
12 — (Low Fan, High Fan)
nents operate properly, do not locate the chiller in an area exposed to dust, dirt,
13 — Disconnect corrosive fumes, or excessive heat and humidity.
14 — Oil Pump Disconnect (See Note 4)
15 — Strainers
Piping
Control Wiring le43r le14r
le12r
Power Wiring
62
19XR CHILLER WITH OPTIONAL UNIT-MOUNTED STARTER OR VFD
12
LEGEND NOTES:
1 — Disconnect 1. Wiring and piping shown are for general point-of-connection only and are not
intended to show details for a specific installation. Certified field wiring and
2 — Unit-Mounted Starter or VFD dimensional diagrams are available on request.
3 — Control Panel 2. All wiring must comply with applicable codes.
3. Wiring not shown for optional devices such as:
4 — Power Panel • Remote Start/Stop
5 — Vents • Remote Alarms
• Optional Safety Device
6 — Pressure Gages • 4 to 20 mA Resets
7 — Chilled Water Pump • Optional Remote Sensors
4. IMPORTANT: Carrier suggests that a structural engineer be consulted if trans-
8 — Condenser Water Pump mission of vibrations from mechanical equipment is of concern.
9 — Chilled Water Pump Starter 5. Isolation valves are recommended on the evaporator and condenser piping to
each chiller for service.
10 — Condensing Water Pump Starter 6. Operating environment — Chiller should be installed in an indoor environment
Cooling Tower Fan Starter where the ambient temperature is 40 to 104°F (4 to 40°C) with a relative
11 — humidity (non-condensing) of 95% or less. To ensure that electrical compo-
(Low Fan, High Fan) nents operate properly, do not locate the chiller in an area exposed to dust, dirt,
12 — Strainers le43r corrosive fumes, or excessive heat and humidity.
Piping le12r
Control Wiring le14r
Power Wiring
63
Application data
19XR,XRV SINGLE-STAGE AND TWO-STAGE FRAMES C AND E COMPRESSOR MACHINE FOOTPRINT
19XR,XRV DIMENSIONS
HEAT EXCHANGER A B C D E F G
SIZE ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm
10-12 10- 71/4 3232 4-101/4 1480 0-1 25 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
15-17 12-103/4 3931 4-101/4 1480 0-1 25 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
20-22 10- 71/4 3232 5- 41/4 1632 0-1 25 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
30-32 12-103/4 3931 5- 41/4 1632 0 0 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
35-37 14- 71/4 4451 5- 41/4 1632 0 0 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
40-42 12-103/4 3931 6- 0 1829 0-11/2 38 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
45-47 14- 71/4 4451 6- 0 1829 0-11/2 38 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
50-54, 5A-5C, 5K-5R 12-103/4 3931 6- 51/2 1968 0- 1/2 13 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
55-59, 5F-5H, 5T-5Z 14- 71/4 4451 6- 51/2 1968 0- 1/2 13 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
60-64, 6K-6R 12-103/4 3931 6- 91/2 2070 0- 1/2 13 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
65-69, 6T-6Z 14- 71/4 4451 6- 91/2 2070 0- 1/2 13 0-35/8 92 1-31/4 382 0-9 229 0-1/2 13
70-74, 7K-7R 15- 17/8 4620 7-101/2 2400 0- 1/4 6 0-615/16 176 1-10 559 1-4 406 0-3/4 19
75-79, 7T-7Z 17- 17/8 5229 7-101/2 2400 0- 1/4 6 0-615/16 176 1-10 559 1-4 406 0-3/4 19
80-84, 8K-8R 15- 17/8 4620 8- 93/4 2686 0-15/16 24 0-615/16 176 1-10 559 1-4 406 0-1/16 2
85-89, 8T-8Z 17- 17/8 5229 8- 93/4 2686 0-15/16 24 0-615/16 176 1-10 559 1-4 406 0-1/16 2
NOTES:
1. X-X dimension refers to accessory soleplate. See page 66.
2. Y-Y dimension refers to standard support plate. See page 66.
64
19XR TWO-STAGE COMPRESSORS FRAME SIZES 6 AND 7 MACHINE FOOTPRINT
Y Y
SUPPORT PLATE
OUTSIDE EDGE
OF EVAPORATOR
TUBESHEET (TYPICAL
BOTH ENDS) C
L
EVAPORATOR
B
OUTSIDE EDGE
OF CONDENSER
TUBESHEET (TYPICAL C
L
BOTH ENDS) VESSELS
E
0'-0 1/2"
[13mm]
C
L
TYPICAL CONDENSER
X X
0'-3"
[76mm] D
G
TYPICAL
C
OPTIONAL
SOLEPLATE
A
19XR DIMENSIONS
HEAT EXCHANGER
SIZE A B C D E G
EVAPORATOR CONDENSER ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm
A4 14- 87/8 4492 10- 01/8 3051 0-47/16 113 1-10 559 1-4 406 — —
A4
B4 14- 87/8 4492 10- 53/8 3177 0-47/16 113 1-10 559 1-4 406 — —
A6 16- 87/8 5102 10- 01/8 3051 0-47/16 113 1-10 559 1-4 406 — —
A6
B6 16- 87/8 5102 10- 53/8 3177 0-47/16 113 1-10 559 1-4 406 — —
B6 C6 16- 8 5080 11-11 3632 0-4 102 1-10 559 1-4 406 0-1 25
B8 C8 18- 8 5690 11-11 3632 0-4 102 1-10 559 1-4 406 0-1 25
C6 16- 8 5080 12- 41/2 3662 0-4 102 1-10 559 1-4 406 0-1 25
C6
D6 16- 8 5080 13- 2 4013 0-4 102 1-10 559 1-4 406 — —
C8 D8 18- 8 5690 13- 2 4013 0-4 102 1-10 559 1-4 406 — —
NOTES:
1. X-X dimension refers to accessory soleplate. See page 66.
2. Y-Y dimension refers to standard support plate. See page 66.
65
Application data (cont)
COMPRESSOR
FRAME SIZE 7: 0’-1/2” (13);
ALL OTHERS: 0’-3/8” (10)
A19-2295
ELASTOMERIC PADS
VIEW Y-Y
ISOLATION WITH STANDARD PACKAGE ONLY
NOTE: Isolation package includes 4 elastomeric pads.
/LEG
SOLEPLATE COMPRESSOR
COMPRESSOR FRAME SIZE 7:
FRAME SIZE 7: 0´-1 3/4˝ (45);
1 1/4˝ (32) THK; ALL OTHERS: 0´-1 3/8˝ (35);
ALL OTHERS: a19-2275
1˝ (25) THK.
VIEW X-X
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Accessory (Carrier-supplied, field-installed) soleplate package includes 4 sole-
plates, 16 jacking screws and leveling pads. Isolation package is also required.
3. Jacking screws to be removed after grout has set.
4. Thickness of grout will vary, depending on the amount necessary to level chiller.
Use only pre-mixed non-shrinking grout, Ceilcote 748 OR Embeco 636 Plus
Grout, 0-1½ (38.1) to 0-2¼ (57) thick.
66
19XR,XRV NOZZLE ARRANGEMENTS
NOZZLE-IN-HEAD WATERBOXES
a19-1370tf
FRAMES 1, 2, AND 3
11 12 9 a19-1548ef 6 3 2
CL
COND CL COND
EVAP CL CL EVAP
8 5
10 1
7 4
FRAMES 4, 5, AND 6
67
Application data (cont)
19XR,XRV NOZZLE ARRANGEMENTS (cont)
NOZZLE-IN-HEAD WATERBOXES (cont)
a19-
1562
tf
FRAMES 7 AND 8
NOZZLE ARRANGEMENT CODES FOR 19XR NOZZLE-IN-HEAD WATERBOXES FRAMES 1-8
12 3
6
11 9
8
COND. 5 COND.
1
10
EVAP. EVAP.
7
4
19XR TWO-STAGE COMPRESSORS FRAME SIZES 6 AND 7 (HEAT EXCHANGER FRAMES A, B, C, AND D)
NOZZLE ARRANGEMENT CODES FOR 19XR TWO-STAGE COMPRESSORS FRAME SIZES 6 AND 7
EVAPORATOR WATERBOXES CONDENSER WATERBOXES
Arrangement Arrangement
Pass In Out Pass In Out
Code* Code*
8 5 A 11 2 P
1† 1†
5 8 B 2 11 Q
7 9 C 10 12 R
2 2
4 6 D 1 3 S
7 6 E 10 3 T
3† 3†
4 9 F 1 12 U
* Refer to certified drawings.
† One and 3 pass arrangements are available via special order only.
68
19XR,XRV NOZZLE ARRANGEMENTS (cont)
MARINE WATERBOXES
a19-1245tf
FRAMES 2 AND 3†
†There is no Frame 1 marine waterbox.
NOZZLE ARRANGEMENT CODES
EVAPORATOR WATERBOXES CONDENSER WATERBOXES
Arrangement Arrangement
Pass In Out Code In Out Code
8 5 A — — —
1
5 8 B — — —
7 9 C 10 12 R
2
4 6 D 1 3 S
7 6 E — — —
3
4 9 F — — —
a19-1246tf
FRAMES 4, 5, AND 6
69
Application data (cont)
19XR,XRV NOZZLE ARRANGEMENTS (cont)
MARINE WATERBOXES (cont)
a19-1274tf
FRAMES 7 AND 8
NOZZLE ARRANGEMENT CODES
EVAPORATOR WATERBOXES CONDENSER WATERBOXES
Arrangement Arrangement
Pass In Out In Out
Code Code
8 5 A — — —
1
5 8 B — — —
7 9 C 10 12 R
2
4 6 D 1 3 S
7 6 E — — —
3
4 9 F — — —
14 4
13 3
10
7
COND. 2
12 COND.
9
EVAPORATOR 6 EVAPORATOR
1
11
5
8
a19-2296
70
RELIEF VALVE LOCATIONS
HEAT
EXCHANGER COMPRESSOR WITH/WITHOUT DISCHARGE EVAPORATOR CONDENSER EVAPORATOR CONDENSER
FRAME SIZE ISOLATION VALVE VIEW VIEW NO. VALVES NO. VALVES
FRAME SIZE
With Optional Isolation Valve A E 1 2
1, 2 2
Without Optional Isolation Valve C E 2 2
With Optional Isolation Valve A E 1 2
2
Without Optional Isolation Valve C E 2 2
3
With Optional Isolation Valve A E 1 2
3
Without Optional Isolation Valve C E 2 2
With Optional Isolation Valve A E 1 2
4 3
Without Optional Isolation Valve C E 2 2
With Optional Isolation Valve A E 1 2
3
Without Optional Isolation Valve C E 2 2
5
With Optional Isolation Valve A E 1 2
4, C
Without Optional Isolation Valve C E 2 2
With Optional Isolation Valve A E 1 2
6 4, C
Without Optional Isolation Valve C E 2 2
With Optional Isolation Valve B F 2 4
7, 8 4, 5, C, E
Without Optional Isolation Valve D F 4 4
71
Application data (cont)
RELIEF VALVE ARRANGEMENT, TWO-STAGE COMPRESSOR FRAME SIZE 6 (REFER TO PAGE 74)
RELIEF VALVE ARRANGEMENT, TWO-STAGE COMPRESSOR FRAME SIZE 7 (REFER TO PAGE 74)
EVAPORATOR HEAT
CONDENSER HEAT EXCHANGER WITH/WITHOUT DISCHARGE EVAPORATOR CONDENSER
EXCHANGER FRAME SIZE* ISOLATION VALVE VIEW CODE NO. VALVES NO. VALVES
FRAME SIZE*
With Optional Isolation Valve I 2 6
B6 C6
Without Optional Isolation Valve J 4 6
With Optional Isolation Valve I 2 6
B8 C8
Without Optional Isolation Valve J 4 6
With Optional Isolation Valve I 2 6
C6
Without Optional Isolation Valve J 4 6
C6
With Optional Isolation Valve I 2 6
D6
Without Optional Isolation Valve J 4 6
With Optional Isolation Valve I 3 6
C8 D8
Without Optional Isolation Valve J 6 6
*See page 9 for evaporator and condenser size codes.
72
RELIEF VALVE ARRANGEMENTS*
A B
FRAME 1-6 FRAME 7, 8
C D
FRAME 1-6 FRAME 7, 8
CONDENSER
CONDENSER
EVAPORATOR
EVAPORATOR
E F
FRAME 1-6 FRAME 7, 8
* NOTE: On compressor frame C, the heat exchanger frame 7,8 relief
tree is used on frames 5 and 6.
73
Application data (cont)
RELIEF VALVE ARRANGEMENTS (cont)
CONDENSER
CONDENSER
EVAPORATOR
EVAPORATOR
CONDENSER
CONDENSER
EVAPORATOR
EVAPORATOR
74
Vent and drain connections ASME stamping
Nozzle-in-head waterboxes have vent and drain connec- All 19XR,XRV heat exchangers are constructed in accor-
tions on covers. Marine waterboxes have vent and drain dance with ASHRAE (American Society of Heating,
connections on waterbox shells. Refrigerating, and Air-Conditioning Engineers) 15 Safety
Provide high points of the chiller piping system with vents Code for Mechanical Refrigeration (latest edition). This
and the low points with drains. If shutoff valves are pro- code, in turn, requires conformance with ASME (American
vided in the main water pipes near the unit, a minimal Society of Mechanical Engineers) Code for Unfired Pres-
amount of system water is lost when the heat exchangers sure Vessels wherever applicable.
are drained. This reduces the time required for drainage Each vessel is constructed and certified in accordance with
and saves on the cost of re-treating the system water. ASME Section 8, Division 1.
It is recommended that pressure gages be provided at Relief valve discharge pipe sizing
points of entering and leaving water to measure pressure See pages 71 and 72 for number of relief valves and
drop through the heat exchanger. Gages may be installed locations.
as shown in Pressure Gage Location table. Pressure gages
installed at the vent and drain connections do not include Relief-valve discharge piping size should be calculated per
nozzle pressure losses. ASHRAE 15, latest edition, using the tabulated C factors for
each vessel shown in the tables on pages 76 and 77.
Use a reliable differential pressure gage to measure pres-
sure differential when determining water flow. Regular Carrier further recommends that an oxygen sensor be
gages of the required pressure range do not have the accu- installed to protect personnel. Sensor should be able to sense
racy to provide accurate measurement of flow conditions. the depletion or displacement of oxygen in the machine room
below 19.5% volume oxygen per ASHRAE 15, latest edition.
PRESSURE GAGE LOCATION
75
Application data (cont)
19XR,XRV RELIEF VALVE DISCHARGE PIPE SIZING, SINGLE-STAGE COMPRESSORS AND TWO-STAGE
COMPRESSORS FRAME SIZE C AND E
76
19XR RELIEF VALVE DISCHARGE PIPE SIZING, TWO-STAGE COMPRESSORS FRAME SIZE 6 AND 7
COMBINED RELIEF
VESSEL VALVES FIELD CONNECTION SIZE
HEAT EXCHANGER FRAME SIZE REQUIRED C FACTOR
(lb air/Min) RATED C FACTOR (FPT)
(lb air/Min)
A40 to A47 95.2 144.2 11/4
A60 to A67 108.8 144.2 11/4
A4A to A4H 95.2 144.2 11/4
A6A to A6H 108.8 144.2 11/4
B60 to B67 123.7 144.2 11/4
B6A to B6H 123.7 144.2 11/4
EVAPORATOR
B80 to B87 139.2 144.2 11/4
B8A to B8H 139.2 144.2 11/4
C60 to C67 138.7 144.2 11/4
C6A to C6H 138.7 144.2 11/4
C80 to C87 156.0 216.3 11/4
C8A to C8H 156.0 216.3 11/4
A40 to A47 110.1* 144.2 11/4
A60 to A67 122.7* 144.2 11/4
A4A to A4H 110.1* 144.2 11/4
A6A to A6H 122.7* 144.2 11/4
B40 to B47 120.9* 144.2 11/4
B60 to B67 134.9* 144.2 11/4
B4A to B4H 120.9* 144.2 11/4
B6A to B6H 134.9* 144.2 11/4
CONDENSER AND ECONOMIZER
C60 to C67 164.7* 216.3 11/4
C6A to C6H 164.7* 216.3 11/4
C80 to C87 186.2* 216.3 11/4
C8A to C8H 186.2* 216.2 11/4
D60 to D67 164.7* 216.3 11/4
D6A to D6H 164.7* 216.3 11/4
D80 to D87 206.0 216.3 11/4
D8A to D8H 206.0 216.3 11/4
77
Application data (cont)
HEAT EXCHANGER MATERIAL SPECIFICATIONS
LEGEND
ASME — American Society of Mechanical Engineers
ASTM — American Society for Testing and Materials
HR — Hot Rolled
Insulation
MINIMUM FIELD-INSTALLED INSULATION
Factory insulation (optional)1 REQUIREMENTS*
The factory insulation option for the 19XR,XRV chillers
HEAT EXCHANGER INSULATION†
include the following areas: evaporator (not including water- CHILLER
SIZE ft2 m2
box); suction line up to the compressor suction housing; com-
pressor motor and motor cooling return lines; several small oil 10-12 75 6.9
cooling and oil return system lines; the liquid line; the float 15-17 85 7.9
chamber; and VFD refrigerant drain lines (19XRV units only). 20-22 100 9.3
For two-stage chillers, factory insulation also includes econo-
30-32 125 11.7
mizer and economizer piping. Insulation applied at the factory
is 3/4-in. (19-mm) thick and has a thermal conductivity K 35-37 135 12.6
value of 0.28 (Btu in.)/hr ft2 °F [(0.0404 • W)/(m • °C)]. Insu- 19XR,XRV 40-42 155 14.4
lation conforms with Underwriters Laboratories (UL) Stan- SINGLE-
STAGE AND 45-47 170 15.8
dard 94, Classification 94HBF. TWO-STAGE 50-54, 5A-5C, 5K-5R 170 15.8
FRAME SIZE
C and E 55-59, 5F-5H, 5T-5Z 185 17.2
60-64, 6K-6R 185 17.2
65-69, 6T-6Z 205 19.1
70-74, 7K-7R 260 24.2
75-79, 7T-7Z 295 27.4
80-84, 8K-8R 310 28.8
85-89, 8T-8Z 355 32.9
INSULATION†
CHILLER EVAPORATOR FRAME SIZE
ft2 m2
19XR A40-A47 and A4A-A4H 434 40.3
TWO-STAGE
FRAME SIZE 6 A60-A67 and A6A-A6H 462 42.9
B60-B67 and B6A-B6H 666 61.9
19XR B80-B87 and B8A to B8H 699 64.9
TWO-STAGE
FRAME SIZE 7 C60-C67 and C6A-C6H 694 64.9
C80-C87 and C8A-C8H 732 68.0
* Add 50 sq ft additional insulation for economizer on two-stage chiller.
† Factory installed as shown on page 81.
NOTE: Insulation amount includes only the amount of insulation
required to insulate the sections of the chiller that would be included in
the factory-installed insulation option.
78
Insulation at jobsite CONDENSATION VS. RELATIVE HUMIDITY*
As indicated in the Condensation vs. Relative Humidity ROOM DRY-BULB TEMP
table, the factory insulation provides excellent protection AMOUNT OF
80°F (27°C) 90°F (32°C) 100°F (38°C)
against condensation under most operating conditions. If CONDENSATION
% Relative Humidity
temperatures in the equipment area exceed the maximum NONE 80 76 70
design conditions, extra insulation is recommended. SLIGHT 87 84 77
If the machine is to be field insulated, obtain the approxi- EXTENSIVE 94 91 84
mate areas from the Minimum Field-Installed Insulation
Requirements table. * These approximate figures are based on 35°F (1.7°C) saturated suc-
Insulation of waterbox is made only in the field and this tion temperature. A 2°F (1.1°C) change in saturated suction tempera-
area is not included in Minimum Field-Installed Insulation ture changes the relative humidity values by 1% in the same
Requirements table. When insulating the covers, allow for direction.
service access and removal of covers. To estimate water-
box cover areas refer to certified drawings.
High humidity jobsite locations may require field supplied Unit location
and installed insulation on the float chamber, suction hous- Chiller should be installed in an indoor environment where
ing, and the lower half of the condenser. the ambient temperature is 40 to 104°F (4 to 40°C) with a
relative humidity (non-condensing) of 95% or less. To
ensure that electrical components operate properly, do not
locate the chiller in an area exposed to dust, dirt, corrosive
fumes, or excessive heat and humidity.
79
Application data (cont)
TOP VIEW
COND. COND.
COOLER
EVAPORATOR COOLER
EVAPORATOR
80
19XR FACTORY-INSTALLED INSULATION AREA
TWO-STAGE CHILLER FRAME SIZES 6 AND 7
TOP VIEW
COND. COND.
EVAPORATOR EVAPORATOR
81
Guide specifications
Packaged Semi-Hermetic Centrifugal Liquid with a tracer gas mixture on the refrigerant side. The
Chiller water side of each heat exchanger shall be hydrostati-
cally tested at 1.3 times rated working pressure.
HVAC Guide Specifications — 19XR, XRV H. Prior to shipment, the chiller automated controls
Size Range: test shall be executed to check for proper wiring and
19XR,XRV — 200 to 3400 Tons ensure correct controls operation.
(703 to 11957 kW) Nominal I. On chillers with unit-mounted compressor motor
Carrier Model Number: starter or VFD (variable frequency drive), the chiller
and starter/VFD shall be factory wired and tested
19XR,XRV
together to verify proper operation prior to shipment.
Part 1 — General
J. The management system governing the manufac-
1.01 SYSTEM DESCRIPTION ture of this chiller shall be ISO 9001:2015 certified.
A. Microprocessor-controlled liquid chiller shall use a 1.03 DELIVERY, STORAGE AND HANDLING
semi-hermetic centrifugal compressor using refriger-
A. Unit shall be stored and handled in accordance with
ant HFC-134a or HFC/HFO-513A.
manufacturer's instructions.
B. If a manufacturer proposes a liquid chiller using
B. Unit shall be shipped with all refrigerant piping and
HCFC-123 or HFC/HFO-514A refrigerant, then
control wiring factory installed.
the manufacturer shall include in the chiller price:
C. Unit shall be shipped charged with oil and full
1. A vapor activated alarm system shall be capable
charge of refrigerant HFC-134a, HFC/HFO-513A,
of responding to HCFC-123 or HFC/HFO-514A
or a nitrogen holding charge as specified on the
levels of 10 ppm Allowable Exposure Limit (AEL).
equipment schedule.
2. External refrigerant storage tank and pumpout
D. Unit shall be shipped with firmly attached labels that
unit.
indicate name of manufacturer, chiller model num-
3. Zero emission purge unit capable of operating ber, chiller serial number, and refrigerant used.
even when the chiller is not operating.
E. If the chiller is to be exported, the unit shall be suffi-
4. Back-up relief valve to rupture disk. ciently protected from the factory against sea water
5. Chiller pressurizing system to prevent leakage corrosion to be suitable for shipment in a standard
of noncondensables into chiller during shut- open top, ocean shipping container (19XR,XRV
down periods. heat exchanger frames 1 through 6 only).
6. Plant room ventilation. 1.04 WARRANTY
1.02 QUALITY ASSURANCE Warranty shall include parts and labor for one year
A. Chiller performance shall be rated in accordance after start-up or 18 months from shipment, which-
with AHRI (Air-Conditioning, Heating and Refriger- ever occurs first.
ation Institute) Standard 550/590, latest edition. Part 2 — Products
B. Equipment and installation shall be in compliance 2.01 EQUIPMENT
with ANSI/ASHRAE (American National Standards A. General:
Institute/American Society of Heating, Refrigerating
Factory assembled, single piece, liquid chiller shall
and Air-Conditioning Engineers) 15 (latest edition).
consist of compressor, motor, starter or variable fre-
C. Evaporator and condenser refrigerant side shall quency drive, lubrication system, evaporator, con-
include ASME “U” stamp and nameplate certifying denser, initial oil and refrigerant operating charges,
compliance with ASME Section VIII, Division 1 code microprocessor control system, and documentation
for unfired pressure vessels. required prior to start-up. An optional compressor
D. Chiller shall be designed and constructed to meet motor starter or VFD can be mounted on the chiller,
UL (Underwriters Laboratories) and UL, Canada wired, and tested by the chiller manufacturer (select
requirements and have labels appropriately affixed. models). Or, an optional free-standing medium volt-
E. Centrifugal compressor impellers shall be dynami- age starter or VFD can be wired and tested by the
cally balanced and over-speed tested by the manu- chiller manufacturer.
facturer at a minimum of 120% design operating B. Compressor:
speed. Each compressor assembly shall undergo a 1. One high performance centrifugal compressor.
mechanical run-in test to verify vibration levels, oil
pressures, and temperatures are within acceptable 2. Compressor, motor, and transmission shall be
limits. semi-hermetically sealed into a common assem-
bly and arranged for easy field servicing.
F. Each compressor assembly shall be proof tested at a
minimum 204 psig (1406 kPa) and leak tested at 3. Internal compressor parts must be accessible for
185 psig (1276 kPa) with a tracer gas mixture. servicing without removing the compressor base
from the chiller. Connections to the compressor
G. Entire chiller assembly shall be proof tested at 204 psig casing shall use O-rings instead of gaskets to
(1406 kPa) and leak tested at 185 psig (1276 kPa)
82
reduce the occurrence of refrigerant leakage. a. An oil reservoir shall collect oil and refriger-
Connections to the compressor shall be flanged ant that leaks past the seal.
or bolted for easy disassembly. b. A float device shall be provided to open
4. All pressure transducers shall have quick discon- when the reservoir is full, directing the refrig-
nects to allow replacement of the sensor with- erant/oil mixture back into the compressor
out replacement of the entire sensor wire. housing.
Pressure transducers shall be capable of field c. A refrigerant sensor shall be located next to
calibration to ensure accurate readings and to the open drive seal to detect leaks.
avoid unnecessary transducer replacement.
3. Motors shall be suitable for operation in a
Pressure transducers and temperature sensors
refrigerant atmosphere and shall be cooled by
shall be serviceable without the need for refrig-
atomized refrigerant in contact with the motor
erant charge removal or isolation.
windings.
5. Transmission shall be helical, parallel shaft
4. Motor stator shall be arranged for service or
speed increaser. Gears shall conform to AGMA
removal with only minor compressor disassem-
2001-B88, Class 11.
bly and without removing main refrigerant pip-
6. Journal bearings shall be of the steel backed ing connections.
babbitt lined type. Aluminum journal bearings
5. Full load operation of the motor shall not
are not acceptable. The thrust bearing shall be
exceed nameplate rating.
tilting pad or rolling element type.
6. At least one motor winding temperature sensor
7. Centrifugal compressors shall use variable inlet
(and one spare) shall be provided.
guide vanes to provide capacity modulation
while also providing pre-whirl of the refrigerant 7. Should the mechanical contractor choose to
vapor entering the impeller for more efficient provide a chiller with an open motor instead of
compression at all loads. the specified semi-hermetic motor, the contrac-
tor shall install additional cooling equipment to
8. Centrifugal compressors shall be provided with
dissipate the motor heat as per the following
a factory-installed lubrication system to deliver
formula:
oil under pressure to bearings and transmission.
Included in the system shall be: Btuh = (FLkW motor) (0.05) (3413)
a. Hermetic driven oil pump with factory-installed Btuh = (FLkW motor) (171)
motor contactor with overload protection. and, alternately
b. Refrigerant-cooled oil evaporator. Water- Tons = Btuh / 12,000
cooled oil evaporators are not acceptable. The additional piping, valves, air-handling
c. Oil pressure regulator. equipment, insulation, wiring, switchgear
d. Oil filter with isolation valves to allow filter changes, ductwork, and coordination with other
change without removal of refrigerant trades shall be the responsibility of the mechan-
charge. ical contractor. Shop drawings reflecting any
changes to the design shall be included in the
e. Oil sump heater controlled from unit micro-
submittal, and incorporated into the final as-
processor.
built drawings for the project.
f. Oil reservoir temperature sensor with main
8. Also, if an open motor is provided, a mechanical
control center digital readout.
room thermostat shall be provided and set at
g. When factory-mounted compressor motor 104°F (40°C). If this temperature is exceeded, the
starter or VFD is provided, all wiring to oil chillers shall shut down and an alarm signal shall
pump, oil heater, and controls shall be pre- be generated to the central Energy Management
wired in the factory. System (EMS) display module prompting the ser-
h. Compressor shall be fully field serviceable. vice personnel to diagnose and repair the cause of
Compressors which must be removed and the over-temperature condition. The mechanical
returned to the factory for service shall be contractor shall be responsible for all changes to
unacceptable. the design, including coordination with tempera-
C. Motor: ture control, electrical and other trades. In addi-
tion, the electrical power consumption of any
1. Compressor motor shall be of the semi-hermetic,
auxiliary ventilation and/or mechanical cooling
liquid refrigerant cooled, squirrel cage, induction
required to maintain the mechanical room condi-
type suitable for voltage shown on the equipment
tions stated above shall be considered in the deter-
schedule.
mination of conformance to the scheduled chiller
2. If an open drive motor is provided, a compres- energy efficiency requirement.
sor shaft seal leakage containment system shall
be provided.
83
Guide specifications (cont)
D. Evaporator and Condenser: E. Refrigerant Flow Control:
1. Evaporator shall be of shell and tube type con- 1. To maintain optimal part load efficiency, the
struction, each in separate shells. Units shall be refrigerant expansion device to the evaporator
fabricated with high-performance tubing, mini- and as applicable to the economizer, shall use a
mum 1/4-in. (6-mm) steel shell and tube sheets variable metering valve, such as a float or actu-
with fabricated steel waterboxes. ated valve. To ensure good operating perfor-
a. Waterbox shall be nozzle-in-head waterbox mance, the valve design will prevent refrigerant
(150 psig [1034 kPa]). gas from the condenser from passing to the
evaporator or economizer at full or part load.
b. Waterbox shall have standard Victaulic
grooves. For 19XR with Frame 6 or Frame 2. By maintaining a liquid seal at the flow valve,
7 compressor, the Victaulic AGS grooves bypassed hot gas from the condenser to the evap-
shall be provided for nominal 14-in. pipe orator is eliminated. The float valve chamber shall
and larger. have a bolted access cover to allow field inspec-
tion and the float valve shall be field serviceable.
2. Condenser shall be of shell and tube type con-
struction, each in separate shells. Units shall be F. Controls, Safeties, and Diagnostics:
fabricated with high-performance tubing, mini- 1. Controls:
mum 1/4-in. (6-mm) steel shell and tube sheets a. The chiller shall be provided with a factory
with fabricated steel waterboxes. installed and wired microprocessor control
a. Waterbox shall be nozzle-in-head (150 psig center. The microprocessor can be config-
[1034 kPa]). ured for either English or SI units.
b. Waterbox shall have standard Victaulic b. All chiller and starter monitoring shall be dis-
grooves. For 19XR with Frame 6 or Frame played at the chiller control panel.
7 compressor, the Victaulic AGS grooves c. The controls shall make use of non-volatile
shall be provided for nominal 14-in. pipe memory.
and larger.
d. The chiller control system shall have the abil-
3. Waterboxes shall have vents, drains, and covers ity to interface and communicate directly to
to permit tube cleaning within the space shown the building control system.
on the drawings. A thermistor type temperature
e. The default standard display screen shall
sensor with quick connects shall be factory
simultaneously indicate the following mini-
installed in each water nozzle.
mum information:
4. Tubes shall be individually replaceable from
1) date and time of day
either end of the heat exchanger without affect-
2) 24-character primary system status
ing the strength and durability of the tube sheet
message
and without causing leakage in adjacent tubes.
3) 24-character secondary status message
5. Tubing shall be copper, high-efficiency type, 4) chiller operating hours
with integral internal and external enhance- 5) entering chilled water temperature
ment unless otherwise noted. Tubes shall be 6) leaving chilled water temperature
nominal 3/4-in. or 1-in. OD with nominal wall 7) evaporator refrigerant temperature
thickness of 0.025 in. measured at the root of 8) entering condenser water temperature
the fin at the enhanced areas and nominal wall 9) leaving condenser water temperature
thickness of 0.049 in. where the tubes are in 10) condenser refrigerant temperature
contact with the end tube sheets unless other- 11) oil supply pressure
wise noted. Tubes shall be rolled into tube 12) oil sump temperature
sheets and shall be individually replaceable. 13) percent motor rated load amps (RLA)
Tube sheet holes shall be double grooved for
f. In addition to the default screen, status
joint structural integrity.
screens shall be accessible to view the status
6. Evaporator shall be designed to prevent liquid of every point monitored by the control cen-
refrigerant from entering the compressor. ter including:
7. The condenser shell shall include a FLASC (flash 1) evaporator pressure
subcooler) which cools the condensed liquid 2) condenser pressure
refrigerant to a reduced temperature, thereby 3) bearing oil supply temperature
increasing the refrigeration cycle efficiency. 4) compressor discharge temperature
8. A reseating type pressure relief valve shall be 5) motor winding temperature
installed on each heat exchanger. If a non- 6) number of compressor starts
reseating type is used, a backup reseating type 7) control point settings
shall be installed in series. 8) discrete output status of various devices
9) compressor motor starter status
10) optional spare input channels
84
11) current and voltage for each phase informing the operator that the chiller is
12) frequency operating in ramp loading mode.
g. Schedule Function: l. Chilled Water Reset:
The chiller controls shall be configurable for The control center shall allow reset of the
manual or automatic start-up and shutdown. chilled water temperature set point based on
In automatic operation mode, the controls any one of the following criteria:
shall be capable of automatically starting and 1) Chilled water reset based on an external
stopping the chiller according to a stored 4 to 20 mA signal.
user programmable occupancy schedule. 2) Chilled water reset based on a remote
The controls shall include built-in provisions temperature sensor (such as outdoor
for accepting: air).
1) A minimum of two 365-day occupancy 3) Chilled water reset based on water tem-
schedules. perature rise across the evaporator.
2) Minimum of 8 separate occupied/unoc- m. Demand Limit:
cupied periods per day.
The control center shall limit amp draw of
3) Daylight savings start/end.
the compressor to the rated load amps or to
4) Minimum of 18 user-defined holidays.
a lower value based on one of the following
5) Means of configuring an occupancy
criteria:
timed override.
6) Chiller start-up and shutdown via remote 1) Demand limit based on a user input
contact closure. ranging from 40% to 100% of compres-
sor rated load amps.
h. Service Function:
2) Demand limit based on external 4 to
The controls shall provide a password pro- 20 mA signal.
tected service function which allows autho-
n. Controlled Compressor Shutdown:
rized individuals to view an alarm history file
which shall contain the last 25 alarm/alert The controls shall be capable of being config-
messages with time and date stamp. These ured to soft stop the compressor. When the
messages shall be displayed in text form, not stop button is pressed or remote contacts
codes. open with this feature active, the guide vanes
shall close to a configured amperage level and
i. Network Window Function:
the machine shall then shut down. The dis-
Each chiller control panel shall be capable of play shall indicate “shutdown in progress.”
viewing multiple point values and statuses
2. Safeties:
from other like controllers connected on a
common network, including controller main- a. Unit shall automatically shut down when any
tenance data. The operator shall be able to of the following conditions occur: (Each of
alter the remote controller’s set points or these protective limits shall require manual
time schedule and to force point values or reset and cause an alarm message to be dis-
statuses for those points that are operator played on the control panel screen, inform-
forcible. The control panel shall also have ing the operator of the shutdown cause.)
access to the alarm history file of all like con- 1) motor overcurrent
trollers connected on the network. 2) over voltage*
j. Pump Control: 3) under voltage*
4) single cycle dropout*
Upon request to start the compressor, the
5) bearing oil high temperature
control system shall start the chilled water
6) low evaporator refrigerant temperature
pump, condenser water pumps and verify
7) high condenser pressure
that flows have been established.
8) high motor temperature
k. Ramp Loading: 9) high compressor discharge temperature
A user-configurable ramp loading rate, effec- 10) low oil pressure
tive during the chilled water temperature pull- 11) prolonged surge
down period, shall control the rate of guide 12) loss of evaporator water flow
vane opening to prevent a rapid increase in 13) loss of condenser water flow
compressor power consumption. The con- 14) starter fault
trols shall allow configuration of the ramp *Shall not require manual reset or cause an
loading rate in either degrees/minute of alarm if auto-restart after power failure is
chilled water temperature pulldown or per- enabled.
cent motor amps/minute. During the ramp
loading period, a message shall be displayed b. The control system shall detect conditions
that approach protective limits and take self-
corrective action prior to an alarm occurring.
85
Guide specifications (cont)
The system shall automatically reduce chiller chillers on line goes into a fault mode, the third
capacity when any of the following parame- standby chiller shall be automatically started.
ters are outside their normal operating range: The two-chiller lead/lag system shall allow man-
1) high condenser pressure ual rotation of the lead chiller, include load bal-
2) high motor temperature ancing if configured, and a staggered restart of
3) low evaporator refrigerant temperature the chillers after a power failure.
4) surge prevention control G. Electrical Requirements:
5) high motor amps. 1. Electrical contractor shall supply and install
c. During the capacity override period, a pre- main electrical power line, disconnect switches,
alarm (alert) message shall be displayed circuit breakers, and electrical protection
informing the operator which condition is devices per local code requirements and as indi-
causing the capacity override. Once the cated necessary by the chiller manufacturer.
condition is again within acceptable limits, 2. Electrical contractor shall wire the chilled water
the override condition shall be terminated pump, condenser water pump, and tower fan
and the chiller shall revert to normal chilled control circuit to the chiller control circuit.
water control. If during either condition the
3. Electrical contractor shall supply and install
protective limit is reached, the chiller shall
electrical wiring and devices required to inter-
shut down and a message shall be displayed
face the chiller controls with the building control
informing the operator which condition
system if applicable.
caused the shutdown and alarm.
4. Electrical power shall be supplied to the unit at
d. Internal built-in safeties shall protect the
the voltage, phase, and frequency listed in the
chiller from loss of water flow. Differential
equipment schedule.
pressure switches shall not be allowed to be
the only form of freeze protection. H. Piping Requirements — Instrumentation and Safeties:
3. Diagnostics and Service: 1. Mechanical contractor shall supply and install
pressure gages in readily accessible locations in
a. A self diagnostic controls test shall be an inte-
piping adjacent to the chiller such that they can
gral part of the control system to allow quick
be easily read from a standing position on the
identification of malfunctioning components.
floor. Scale range shall be such that design val-
b. Once the controls test has been initiated, all ues shall be indicated at approximately mid-
pressure and temperature sensors shall be scale.
checked to ensure they are within normal
2. Gages shall be installed in the entering and leav-
operating range. A pump test shall automat-
ing water lines of the evaporator and condenser.
ically energize the chilled water pump, con-
denser water pump, and oil pump. The I. Isolator Pads:
control system shall confirm that water flow Chiller manufacturer shall furnish neoprene isolator
and oil pressure have been established and pads for mounting equipment on a level concrete
require operator confirmation before pro- surface.
ceeding to the next test. A guide vane actua- J. Start-up:
tor test shall open and close the guide vanes
to check for proper operation. The operator 1. The chiller manufacturer shall provide a factory-
manually acknowledges proper guide vane trained representative, employed by the chiller
operation prior to proceeding to the next manufacturer, to perform the start-up proce-
test. dures as outlined in the Start-up, Operation and
Maintenance manual provided by the chiller
c. In addition to the automated controls test, manufacturer.
the controls shall provide a manual test
which permits selection and testing of indi- 2. Manufacturer shall supply the following literature:
vidual control components and inputs. A a. Start-up, operation and maintenance
thermistor test and transducer test shall dis- instructions.
play and an actual reading shall be per- b. Installation instructions.
formed for each transducer and each c. Field wiring diagrams.
thermistor installed on the chiller. All out-of-
range sensors shall be identified. d. One complete set of certified drawings.
4. Multiple Chiller Control: K. Special Features:
The chiller controls shall be supplied as stan- 1. Soleplate Package Accessory:
dard with a two-chiller lead/lag and a third Unit manufacturer shall furnish a soleplate
chiller standby system. The control system shall package consisting of soleplates, jacking
automatically start and stop a lag or second screws, leveling pads, and neoprene pads.
chiller on a two-chiller system. If one of the two
86
2. Spring Isolators Accessory: 8. Refrigerant Charge:
Field furnished and selected for the desired The chiller shall ship from the factory fully
degree of isolation. charged with R-134a or R-513A refrigerant
3. Spare Sensors with Leads Accessory: and oil.
Unit manufacturer shall furnish additional tem- 9. Thermal Insulation:
perature sensors and leads. Unit manufacturer shall insulate the evapora-
4. Sound Insulation Kit Accessory (not available on tor shell, economizer low side compressor suc-
compressor frames 6 and 7): tion elbow, motor shell, and motor cooling
lines. Insulation shall be 3/4-in. (19-mm) thick
Unit manufacturer shall furnish a sound insula-
with a thermal conductivity not exceeding
tion kit that covers (select):
0.28 (Btu in.)/hr ft2 F [(0.0404 • W)/(m • °C)]
a. The compressor discharge pipe. and shall conform to UL standard 94, classifi-
b. The compressor housing and motor housing. cation 94 HBF.
c. The condenser shell and suction line. 10. Automatic Hot Gas Bypass:
Blanket construction shall allow for installation Hot gas bypass valve and piping shall be factory
and removal without the use of tape or caulk. furnished to permit chiller operation for
Insulation material shall be 11 lb/cu ft fiber- extended periods of time.
glass. Insulation design shall accommodate tem- 11. Evaporator and Condenser Tubes:
perature and pressure probes, gages, tubing,
Contact local Carrier representative for other
piping, and brackets. An extended 2-in. wide
tube offerings.
vinyl flap shall cover all exposed seams, thereby
minimizing any potential noise leaks. An alumi- 12. Evaporator and Condenser Passes:
num nameplate shall be riveted to each blanket Unit manufacturer shall provide the evaporator
piece. Each tag shall be embossed or etched and/or condenser with 1, 2 or 3 pass configu-
with lettering indicating piece location, descrip- ration on the water side.
tion, size, and tag number sequence. 13. Nozzle-In-Head, 300 psig (2068 kPa):
5. Stand-Alone Pumpout Unit Accessory: Unit manufacturer shall furnish nozzle-in-head
A free-standing pumpout shall be provided. The style waterboxes on the evaporator and/or con-
pumpout unit shall use a hermetic reciprocating denser rated at 300 psig (2068 kPa).
compressor with water-cooled condenser. Con- 14. Marine Waterboxes, 150 psig (1034 kPa):
denser water piping, 3-phase motor power
shall be installed at the jobsite by the installing Unit manufacturer shall furnish marine style
waterboxes on evaporator and/or condenser
contractor.
rated at 150 psig (1034 kPa).
6. Separate Storage Tank and Pumpout Unit
Accessory: 15. Marine Waterboxes, 300 psig (2068 kPa):
Unit manufacturer shall furnish marine style
A free-standing refrigerant storage tank and
pumpout unit shall be provided. The storage waterboxes on evaporator and/or condenser
vessels shall be designed per ASME Section VIII rated at 300 psig (2068 kPa).
Division 1 code with 185 psig (1276 kPa) 16. Flanged Waterbox Nozzles:
design pressure. Double relief valves per ANSI/ Unit manufacturer shall furnish standard
ASHRAE 15, latest edition, shall be provided. flanged piping connections on the evaporator
The tank shall include a liquid level gage and and/or condenser.
pressure gage. The pumpout unit shall use a 17. Hinges:
hermetic reciprocating compressor with water
cooled condenser. Condenser water piping and Unit manufacturer shall furnish hinges on
3-phase motor power shall be installed at the waterboxes to facilitate tube cleaning.
jobsite by the installing contractor. 18. Pumpout Unit:
7. Building Control System Interface Accessory: A refrigerant pumpout system shall be installed
The chiller control system shall have the ability on the chiller. The pumpout system shall
to interface and communicate directly to the include a hermetic compressor and drive, pip-
building control using a LON-based system. The ing, wiring, and motor. (19XR compressor
LonWorks1 Carrier Translator shall output data frame sizes 2 to 5, C, E only.)
in standard LON profiles. (19XR compressor 19. Optional Compressor Discharge Isolation Valve
frame sizes 2 to 5, C, E only.) and Liquid Line Ball Valve:
These items shall be factory installed to allow
isolation of the refrigerant charge in the con-
1. LonWorks is a registered trademark of Echelon Corporation. denser for servicing the compressor.
87
Guide specifications (cont)
20. Optional Seismic Isolation Package (Select h. Optional unit-mounted solid-state starter
Models Only): shall provide stepless compressor motor
Package shall meet International Building Code acceleration. The starter shall include 6 sili-
and ASCE 7 seismic qualification requirements con controlled rectifiers (SCRs) with inte-
in concurrence with ICC ES AC156 Acceptance grally mounted bypass once the motor has
Criteria for Seismic Qualification by Shake-Table achieved full voltage and speed. The starter
Testing of Nonstructural Components and Sys- shall also display the following:
tems. Manufacturer shall provide seismic certifi- 1) Starter On
cate from OSHPD (California only). 2) Run (up to voltage)
21. BACnet1 Communication Option: 3) Phase Correct
4) Overtemperature Fault
Shall provide factory-installed communication
5) SCR Gates Energized
capability with a BACnet network. Allows inte- 6) Ground Fault
gration with i-Vu® Open control system or a 7) Current Imbalance Fault
BACnet building automation system. (Integra-
8) Shorted SCR
tion with i-Vu requires the use of the i-Vu Link
module for compressor frames 6 and 7. The 23. Unit-Mounted Variable Frequency Drive (VFD)
UPC Open module is required for compressor with Built-in Harmonic Filter (LiquiFlo2 2, avail-
frames 2-5, C, E.) able for low voltage only):
22. Optional Low-Voltage Unit-Mounted Starter a. Design:
(not available on chiller heat exchanger sizes 8, 1) VFD shall be refrigerant cooled, micro-
A, B, C, or D): processor based, pulse width modulated
An optional reduced voltage wye-delta or solid- (PWM) design. Water-cooled designs are
state starter shall be supplied. The compressor not acceptable.
motor starter shall be factory mounted, wired 2) Input and output power devices shall be
and tested prior to shipment by the chiller man- insulated gate bipolar transistors
ufacturer. Customer electrical connection for (IGBTs).
compressor motor power shall be limited to 3) Active rectifier shall convert incoming
main power leads to the starter, and wiring voltage / frequency to DC voltage. Input
water pumps and tower fans to the chiller con- current and voltage shall be regulated.
trol circuit. 4) Transistorized inverter and control regu-
lator shall convert DC voltage to a sinu-
a. NEMA 1 enclosure with integral fan cooling
soidal PWM waveform.
and lockable hinged doors.
5) Integrated chiller controls shall coordi-
b. Main power disconnect (non-fused type). nate motor speed and guide vane posi-
c. Capability to start and stop chiller, pumps tion to optimize chiller performance
and tower fans. over all chiller operating conditions.
d. 3 kva control/oil heater transformer. 6) Surge prevention and surge protection
algorithms shall take action to prevent
e. Branch circuit breaker to provide power for surge and move chiller operation away
oil pump. from surge.
f. Branch circuit breaker to provide power for b. Enclosure:
control power and oil heater.
1) Pre-painted unit mounted, NEMA 1 cab-
g. The following are standard features: inet shall include hinged, lockable doors
1) Phase loss and removable lifting lugs.
2) Phase reversal 2) VFD shall have a short circuit
3) Phase imbalance interrupt and withstand rating of at
4) 3-phase ground fault least 65,000 amps (35,000 amps for
5) Low voltage — phase to phase and 575-v units).
phase to ground 3) Provisions to padlock main disconnect
6) Medium voltage — phase to ground handle in the “Off” positions shall be
7) Current overload provided. Mechanical interlock to pre-
8) Current flow while stopped vent opening cabinet door with discon-
9) 3-phase under/over voltage nect in the “On” position or moving
10) 3-phase digital ammeter/voltmeter disconnect to the “On” position while
11) Microprocessor based overload trip pro- the door is open shall be provided.
tection 4) Provisions shall be made for top entry of
12) Frequency digital display incoming line power cables.
88
c. Heat Sink: 6) Base motor frequency shall be either 50
1) The heat sink shall be refrigerant or 60 Hz. Adjustable frequency range
cooled. Heat sink and mating flange from 39 to 60 Hz or 32.5 to 50 Hz.
shall be suitable for ASME design work- g. VFD Electrical Service (single point power):
ing pressure of 185 psig (1276 kPa). 1) VFD shall have input circuit breaker
2) Refrigerant cooling shall be metered with minimum 65,000 amp interrupt
by microprocessor control solenoid capacity.
valve to maintain heat sink temperature 2) VFD shall have standard 15 amp branch
within acceptable limits for ambient circuit breaker to provide power for
temperature. chiller oil pump.
3) Water-cooled heat exchangers requiring 3) VFD shall have standard 3 kva control
cleaning shall not be acceptable. power transformer with circuit breaker
d. VFD Rating: provides power for oil heater, VFD con-
1) Drive shall be suitable for continuous trols and chiller controls.
operation at nameplate voltage ±10%. 4) The branch oil pump circuit breaker and
2) Drive shall be suitable for continuous control power transformer shall be fac-
operation at 100% of nameplate tory wired.
amps and 150% of nameplate amps for 5) Nameplate voltage shall range between
5 seconds. 380 and 460 ±10%, 3 phase, 50/60
3) Drive shall comply with applicable Hz ±2% Hz.
ANSI, NEMA, UL and NEC standards. h. Discrete Outputs:
4) Drive shall be suitable for operation in 115 v discrete contact outputs shall be pro-
ambient temperatures between 40 and vided for field wired:
104°F (4.4 and 40°C), 95% humidity
1) Chilled water pump
(non-condensing) for altitudes up to
2) Condenser water pump
6000 ft (1829 m) above sea level. Spe-
3) Alarm status
cific drive performance at jobsite ambi-
4) Tower fan low
ent temperature and elevation shall be
5) Tower fan high
provided by the manufacturer in the bid.
i. Analog Output:
e. User Interface:
An analog (4 to 20 mA) output for head
A single display shall provide interface for
pressure reference shall be provided. This
programming and display of VFD and chiller
signal shall be suitable to control a 2-way or
parameters. Viewable parameters include:
3-way water regulating valve in the con-
1) Operating, configuration and fault denser piping.
messages
j. Protection (the following shall be supplied):
2) Frequency in Hz
3) Load and line side voltage and current 1) Under-voltage
(at the VFD) 2) Over voltage
4) kW (line and load side) 3) Phase loss
5) IGBT temperatures 4) Phase reversal
5) Ground fault
f. VFD Performance:
6) Phase unbalance protection
1) VFD voltage total harmonic distortion 7) Single cycle voltage loss protection
(THD) and harmonic current total 8) Programmable auto re-start after loss of
demand distortion (TDD) shall not power
exceed IEEE-519 requirements using 9) Motor overload protection (NEMA
the VFD circuit breaker input terminals Class 10)
as the point of common coupling (PCC).
k. VFD Testing:
2) VFD full load efficiency shall meet or
exceed 97% at 100% VFD rated VFD shall be factory mounted, wired and
ampacity. tested on the chiller prior to shipment.
3) Active rectifier shall regulate unity dis- 24. Unit-Mounted Variable Frequency Drive
placement power factor to 0.99 or (VFD) without Built-In Harmonic Filter (avail-
higher at full load. able for low voltage only):
4) Voltage boost capability to provide full a. Design:
motor voltage at reduced line voltage
conditions. 1) VFD shall be refrigerant cooled, micro-
5) Soft start, linear acceleration, coast to processor based, pulse width modulated
stop. (PWM) design. Water cooled designs are
not acceptable.
89
Guide specifications (cont)
2) Output power devices shall be insulated be provided by the manufacturer in the
gate bipolar transistors (IGBTs). bid.
3) Converter section with full-wave fixed e. User Interface:
diode bridge rectifier shall convert
Displays shall provide interface for program-
incoming fixed voltage/frequency to
ming and display of VFD and chiller parame-
fixed DC voltage.
ters. Viewable parameters include:
4) DC link shall filter and smooth the con-
verted DC voltage. 1) Operating, configuration and fault
5) Transistorized inverter and control regu- messages
lator shall convert fixed DC voltage to a 2) Frequency in hertz
sinusoidal PWM waveform. 3) Load and line side voltage and current
6) Integrated controls shall coordinate (at the VFD)
motor speed and guide vane position to 4) kW (on the VFD interface)
optimize chiller performance over a f. VFD Performance:
wide variety of operating conditions. 1) VFD full load efficiency shall meet or
7) Surge prevention and surge protection exceed 97% at 100% VFD Rated
algorithms shall take action to prevent ampacity.
surge and move chiller operation away 2) Displacement Input Power Factor shall
from surge. meet or exceed 95% soft start, linear
b. Enclosure: acceleration, coast to stop.
1) Pre-painted, unit mounted NEMA 1 cab- 3) Base motor frequency shall be either 50
inet shall include hinged, lockable doors or 60 Hz. Adjustable frequency range
and removable lifting lugs. from 38 to 60 Hz or 32.5 to 50 Hz.
2) VFD shall have a short circuit interrupt g. VFD Electrical Service (single point power):
and withstand rating of at least 100,000 1) VFD shall have input circuit breaker with
amps. minimum 100,000 amp interrupt
3) Provisions to padlock main disconnect capacity.
handle in the “Off” positions shall be 2) VFD shall have standard 15 amp branch
provided. Mechanical interlock to pre- oil pump circuit breaker to provide
vent opening cabinet door with discon- power for chiller oil pump.
nect in the “On” position or moving 3) VFD shall have standard 3 kva control
disconnect to the “ON” position while power transformer with circuit breaker
the door is open shall be provided. provides power for oil heater, VFD con-
4) Provisions shall be made for top entry of trols and chiller controls.
incoming line power cables. 4) The branch oil pump circuit breaker and
c. Heat Sink: control power transformer shall be fac-
1) The heat sink shall be refrigerant tory wired.
cooled. Heat sink and mating flanges 5) Input power shall be 380/480 vac, ±10
shall be suitable for ASME design work- percent, 3 phase, 50/60 Hz, ±3 Hz.
ing pressure of 185 psig (1276 kPa). h. Discrete Outputs:
2) Refrigerant cooling shall be metered by 115-v discrete contact outputs shall be pro-
integrated standard controls to maintain vided for:
heat sink temperature within acceptable
limits for ambient temperature. 1) Circuit breaker shunt trip
2) Chilled water pump
d. VFD Rating: 3) Condenser water pump
1) Drive shall be suitable for nameplate 4) Alarm status.
voltage ±10%. i. Analog Output:
2) Drive shall be suitable for continuous
operation at 100% of nameplate amps An analog (4 to 20 mA) output for head
and 150% of nameplate amps for 3 sec- pressure reference shall be provided. This
onds. signal shall be suitable to control a 2-way or
3) Drive shall comply with applicable UL, 3-way water regulating valve in the con-
CE, and NEMA standards. denser piping.
4) Drive shall be suitable for operation in j. Protection (the following shall be supplied):
ambient temperatures between 40 and 1) Under-voltage
104°F (4.4 and 40°C), 95% humidity 2) Over voltage
(non-condensing) for altitudes up to 3) Phase loss
3300 ft (1006 m) above sea level. 4) Phase reversal
Specific drive performance at jobsite 5) Ground fault
ambient temperature and elevation shall 6) Phase unbalance protection
90
7) Single cycle voltage loss protection d. VFD Rating:
8) Programmable auto re-start after loss of 1) Drives less than 6600 vac shall be suit-
power able for nameplate voltage plus or minus
9) Motor overload protection (NEMA Class 10%; 6600-vac drives shall have voltage
10) rating of plus 5% and minus 10%.
10) Motor overtemperature protection 2) Drive shall be suitable for continuous
k. VFD Testing: operation at 100% of nameplate amps
VFD shall be factory mounted, wired and and 110% of nameplate amps for
tested on the chiller prior to shipment. 60 seconds every ten minutes; voltage
sag of -30%; and control power loss ride
25. Free-Standing Medium Voltage Variable through of 5 cycles standard and
Frequency Drive:
>5 cycles with optional UPS (uninter-
a. VFD Design: ruptible power supply).
1) Technology shall allow connection of 3) Drive complies with applicable sections
the drive to utility power without the of NEMA, UL, and NEC standards and
requirement of an isolation transformer. is UL, Canada listed.
2) Direct-to-drive technology shall have 4) Drive shall be suitable for operation in
active front end to track and regulate ambient temperatures between 40 and
input current to maintain sine wave cur- 104°F (4.4 and 40°C), 95% humidity
rent draw. (non-condensing) for altitudes up to
3) VFD shall be microprocessor-based, 3300 ft (1006 m) above sea level. Spe-
pulse width modulated (PWM) design. cific drive performance at jobsite ambi-
4) Input and output power devices shall be ent temperature and elevation shall be
6500 volt rated symmetrical gate com- provided by the manufacturer in the bid.
mutated thyristor (SGCT) to achieve e. VFD Performance:
superior PWM switching pattern and 1) VFD voltage total harmonic distortion
significantly reduce line current harmon-
(THD) shall not exceed 3% and har-
ics. monic current total demand distortion
5) Low voltage and medium voltage com-
(TDD) shall not exceed IEEE-519
partments shall be totally isolated and requirements using the VFD circuit
separated. breaker input terminals as the point of
6) Power shall be isolated by means of a
common coupling (PCC).
vacuum starter that can be locked out/ 2) VFD full load efficiency shall meet or
tagged out. This starter can be integral exceed 97% at 100% VFD rated ampac-
to drive for "A" frames, part of line up or
ity.
located outside of line up for "B" frames. 3) Displacement input power factor shall
7) Integrated controls shall coordinate meet or exceed 99% to unity gain at full
motor speed and guide vane position to
load.
optimize chiller performance over a 4) Soft start, linear acceleration, coast to
wide variety of operating conditions. stop.
8) Surge prevention and surge protection
5) Base motor frequency shall be either 50
algorithms shall take action to prevent or 60 Hz, adjustable frequency range
surge and move chiller operation away from 39 to 60 Hz or 32.5 to 50 Hz.
from surge.
f. VFD Electrical Service (Single Point Power):
b. Enclosure:
VFD shall have input circuit breaker with
1) Rear access shall not be required and minimum 25,000 amp interrupt capacity.
VFD shall be fully accessible from front.
2) Pre-painted cabinet (NEMA 1) includes g. Protection (the following shall be supplied):
hinged, lockable doors and removable 1) Under voltage
lifting lugs. 2) Over voltage
3) Enclosure shall have short circuit inter- 3) Phase loss
rupt and withstand rating of at least 4) Phase reversal
25,000 amps. 5) Ground fault
c. Heat Sink: 6) Phase unbalance protection
7) Single cycle voltage loss protection
1) The heat sink shall be air-cooled from
8) Programmable auto restart after loss of
200 hp to 5500 hp.
power
2) Advanced overtemperature compensa-
9) Motor overload protection (NEMA
tion algorithm shall provide standard
Class 10)
heat sink temperature and flow monitor-
10) Motor overtemperature protection
ing.
91
Guide specifications (cont)
h. Testing: back-lit LCD display for programming and
Drive shall be 100% load tested from VFD display of VFD parameters. Viewable
manufacturer's factory and shipped without parameters include:
any unwiring or electrical components dis- 1) Operating, configuration, and fault
assembled inside main VFD cabinet. messages
26. Free-Standing Low Voltage Variable Fre- 2) Frequency in Hz
quency Drive: 3) Manual or automatic control mode
4) Output frequency
a. Design:
5) Percent output voltage, or voltage
1) Output power devices shall be insu- 6) Percent output current, or current
lated gate bipolar transistors (IGBTs). 7) kW and kWh
2) Converter section with full wave fixed
d. VFD Electrical Service:
diode bridge rectifier shall convert
incoming fixed voltage/frequency to 1) VFD shall have main standard inter-
fixed DC voltage. rupting capacity circuit breaker with
3) Transistorized inverter and control reg- shunt trip (65 kAIC interrupt capacity).
ulator shall convert fixed DC voltage to 2) VFD shall have oil pump circuit
a sinusoidal PWM waveform. breaker (65 kAIC interrupt capacity).
4) VFD shall have 1.5% AC line reactor. 3) VFD shall have pumpout unit circuit
breaker (65 kAIC interrupt capacity).
b. Enclosure: 4) 110-v power shall be provided for ISM
Main section and control section shall be (integrated starter module) board.
housed in connected NEMA 1 cabinets. e. Analog Output:
c. User Interface: An analog (4 to 20 mA) output for head
Door-mounted digital keypad with non-vola- pressure reference shall be provided.
tile memory shall have 6 line, 30 character