NTPC LTD
UNCHAHAR POWER PROJECT
(IS/ISO 14001:2004, IS/ISO 9001:2008 & IS 18001:2007)

UCE LOG BOOK

(UNIT-3)
Shift Shift 129 25
Parameters
beginning end
15.20/15.19/15.27
Gen voltage 15.21/15.18/15.28
86.13
First Stage Press 81.25
82.25
MS Press Bef ESV-1/2 82.20 0 0
MS temp Bef ESV-1/2 527.34 526.37
21.54/21.42 0/0
CRH Press
21.21/20.92 0/0
HRH Press
511.01 511.45 0 0
RH Outlet Temp L
Total coal flow 76 0
491 0
Total air Flow
747
PA Header press 0
Condenser Press 59.1
-0.53/6.18/18.53
Diff Exp (HPT/IPT/LPT)
 9

1.12/8.06/19.73/14.16/11.82/13.96/5.42
Brg Vib. 1.6/3.6/15.4/12/13.5/11.9/5.3
(1/2/3/4/5/6/7)
65/60/65/86/83/71/63/67
Brg Metal Temp 69/62/70/87/82/74/66/68
(1/2/3/4/5/6/7)
805 800
MOT Level
45.90
Lub Oil Press/ Temp 3.16 3.35 45.90
Lub Oil Filter A/15 B/0
Choking (%)
H2 Gas Temp 37.84/45.41 43.21/50.54
(Cold/Hot)
H2 Press/ Purity/ dew 1.90/97.5 1.23/97.5
point
 59.18
Exciter air Temp 65.72
58.3/38.1 41.74/52.49
SO Inlet/ Outlet Temp
60.30/33.20
Stator Slot/ Core /48.83
Temp (Max)
Rotor Temp 1.32 (erratic)  --
Instrument/ Service 5.50 5.55
7.31 5.75
Air Press
11.96/29.54
HFO Supply Press/ 10.88/47.61
Temp
Fire Hydrant press at 0.5 0.4
52M EL-
13.02/289.06 14.67/318.36
AUX PRDS Press/
Temp
LLD Collection nil nil
21.418/21.31
CER/VFD Room 24.41/25.71
Temp
435.79 230.7
Drum Silica
2.25
Hot well DO 5.96
32.71 37.1
DMCW suction hdr.
temp
BUS PARAMETERS
(SE1/SE2/UA/UB)-3586 6.6/6.8/6.8/6.3 6.8/6.3/6.5/6.7
GT-3 OTI/WTI 41/45 Fans I/S 44/48
UAT-3A OTI/WTI 44/50 Fans I/S 49/55
UAT-3B OTI/WTI 36/47 48/60
30/30
ST-3 OTI/WTI 37/37
230  
220 V DCDB Voltage

Mill (Current/Power) 143/1070,144/1025,00/00, 

  
SAF /Current 1-173/3-177  
BUNKER LEVEL    
13
A 10
11 13
B
C 11 13
11
D 13

12
E 11
F 13 11
 Mill Lub oil system Parameters:
System Lub oil Lub oil Flow Reducer oil

Parameter Tank After Press DE NDE Press Temp

temp Cooler
Temp
Coal Mill-AB  45    9.2/4.9  32  28  1.4  60
Coal Mill-CD  42    6.9/5.1  28  28  2.2  56
Coal Mill-EF  47    9.2/4.4  28  30  2.0  48

Control Mode:
Unit Mode (CMC/   BF/    TF)  - -
Turbine Control(SPEED/LOAD/PR)  -  -
FGMO (ON/OFF)  - -

Auto Loop Status:
Drum level  A  A
FW Master  A  A
Dea Lvl. Ctrl.  A  A
Hotwell level Control  A  A
Primary Air flow  A  A
Secondary Air flow  A  A
Furnace draft  A  A
SH temperature control  A  A
RH temperature control A  A
Seal steam control  A  A
SLC – Lube Oil  ON  ON
SLC Seal Oil  ON  ON
Temp. Control- Lube Oil  A  A
Temp. Control- H2 Gas  M  M

 
 Equipment Status:
Equipment Status I/S AV NAV/PTW Auto /manual
APH AB      
ID Fan  AB    
FD Fan  AB  
PA Fan  AB    
Coal Mill AB CD EF  
RC Feeder ABCD  E F  
Seal Air Fan 123  
456
Scanner Air Fan  AC  DC    
BFP AB C  DP 0.10/0.10/0.05 
CEP A B    
DMCW Pump c A,b    
CLCW Pump ABC  
Main vacuum    
Pump AB

GSC VEFs AB    
MOT VEFs B A    
Seal Oil VEFs B A    
MOT Filter A  B    
Aux Oil Pump    1,2    
DC EOP    Avl    
Jacking Oil pump    Avl    
Seal Oil pump B A    
SO Vacuum Pump B A    
Hydrogen Drier A,B   
H2 Cooler booster    
A,B
Pump
LP Heaters  1,2,3      
HP Heaters  5,6      
MOT Centrifuge    
Machine
Phosphate Dosing  -  A,B    
Pump
Hydrazine Dosing    
Pump  A B
Ammonia Dosing    
Pump  B  A 
NaOH Dosing    
Pump    AB
DM Make up    
pumps    
Sump Pump    A B    
ESP Field Status      
Oil Gun status  Avl        
A/C SYSTEM -UCB (3157/3418)   
9198730678
VAM  C&I-21,UPS-
In service  
19,UCB-25,RH-64
SCREW    
 AV
CHILLER
AC Compressor     3   1   2,4 No Gas
Cond Water pump 1/2/4    3 Abnormal Sound
Chiller water Pump 1,3,4 2    
AHU 2,4,5,7,11  rest  3 U/P (pulley)  
CT 1,2,6 1,3,4,7    
A/C SYSTEM    
-ESP (3340) 22.5 DEG  
CT 123  
AC Compressor    1 2  
Cond Water pump    12  
AHU  12  
Package AC 1, 2    

Equipment Trial/Operation status (Morning Shift):

Equipment Parameter Status
DC EOP Press/ Current  3.8 ksc/45A
DC SOP Press/ Current  8.0 Ksc/29A
DC Scanner air fan Press  avl
DG Set-1/2 Voltage DG1- 740mm/405 V/7.0
KG/1485RPM/50 HZ
 DG 2- 790MM/420 V/6.5
KG/1455 RPM/49.5 HZ
Hydrant Booster p/p (Diesel) Dis Press/ RPM  

 
Blowers Available Under PTW
APH-A&B soot blowers  Avl  
Wall Blowers  Avl  
LRSBs  Avl  

Off site (3204)

Equipment  In Service   Avl Not Avl  Remarks 
 CW3A/3B 3A 3B    106.45
 CW4A/4B 4A  4B  
 CW 5A/5B 5A,5B    
 CT3(18) 6(1,2,5,6,7,8)  12
 CT4(18) 16 4,15
 CT5(9) 5.1(1) rest  5.3  
 BLOW DOWN PUMP  1,2,3,4      
 SERVICE WATER  1,2  3    

PT Plant (3161)
Equipment  In Service  Avl  Not Avl   Remarks
Clarified water Tank Level        2.4
CW M/U pump St#2 2 1,3   1000 m3/h @40%
900m3/hr @100%
CW M/U Pump St#3 1 2  
 Clarified/Drinking water pump 2,3 1    
 AC ventilation Pump  2 1  
 Pressure filter Blower  ABC -    

Compressor House (3202)

 Equipment  In Service Avl   Not Avl Remarks 
  IAC 1 2,3 310
 PAC 1,2  
 ADP                           1                           

HFO Pump House (3106)

 Equipment  In service  Avl  Not Avl  Remarks 
 HFO C(28amp)    AB  15.5,header 14.5 ksc/ 21deg 
 LDO    A,B    
 Suction Strainer BCD  A    
 Discharge Strainer BCD  A    
 Heater  C  A,B    24
 Tank Level 1/2/3 mm 7600/6202/--      
 Drain Oil Tank Level (%) 6.40      

SOOT BLOWING STATUS:

WALL BLOWING # 1 to 56   11/10/2021 
 LRSB 65-74 11/10/2021
SHIFT ACTIVITIES     

 Bottom deashing done by CG-2,3  from 02:15 Hrs to 3:30 Hrs

 ADP 2 faulty changeover alarm persisting ,informed & notified to
C&I.105263703
 Mill EF- B&S p/p-1 developing low pressure(10/10 ksc), Its supply isolated &
module locked . PTW will be taken in next half. Please follow up.
 GT#3 oil flow low alarm persisting, notified to EMD(105262439). In local 6
pumps found running, OTI/WTI temp 45/50 DEG. Again Informed to EMD.
 ESP field A7 tripping on UV. field D1, D3 & D5 is having spark rate high.
LWC issued to EMD (105262550).As per EMD problem is from ash handling side.
 DC scanner fan discharge damper open limit is not coming while it is  found
open in local. Its discharge damper is not closing fully on stopping the DC scanner
fan. LWC issued to C&I (105262553).C&I gave communication open /close status is
not coming from module. Same notified to EMD.
 DC scanner fan status not coming in ows. notified to emd(105263889)
 AS #12 was inoperative from remote. attended by C&I shift. Put in auto.
 BFP # A bearing vibration NDE (X) is showing bad value in OWS. notified to
C&I (105262559).
 mill AB SAF #1 current is not showing on desk and on OWS. notified to EMD
(105262566).
 Line P3 multiple leakages PTW given to Ash handling Maintenance. Line drain &
depressurized.
 CEP#3A brg vibration showing faulty values (both x/y values are 50/50),
notification raised to C&I (105261928).
 Mill EF status discrepancy alarm appearing on facia, LWC issued to
EMD(105261931). Attended ,kept under observation.
 MW correction not coming in Frequency influence. notification raised to
C&I (105262245).
 SADC of A3,A4,B3,C1,C2,C3,C4,D3,D4 are not responding in local vis a vis
command given from OWS .LWC issued to C&I (105265148) ,problem attended &
SADC put in auto,kept under observation.
 Mill EF attempted twice in night shift, but could not be taken in service due to
non establishment of coal flow in feeder-F. Feeder F tripping on no coal flow and coal
feed rate showing zero. LWC issued to C&I (105261811).Problem attended by C&I .Its
NO Coal flow limit switch is replaced.
 CT Fan 3.13 PTW returned by OFS. OFS gave communication for no load trial
and vibration measurement. After normal vibration fixing of blades will be done by OFS.
Supply normalised. Fan can not be taken in service as vibration is to be checked by mtp.
please follow up. (riser valve kept closed).
 Mill AB, CAD 4B is jammed. PTW issued to BMD. Also PTW issued to C&I to
remove actuator. Supply of CAD 4B isolated. C&I communicated at 14:00
hrs(04/12/2021)  to stop mill AB in order to remove actuator. To be taken up whenever
mill-EF is taken in service.
 Starting Device feedback is not correct. In local it is open 100% but
feedback showing 50%. Due to this tracking device has been kept Off. Notified
to C&I (105260549)
 FD fan A vibration is showing faulty. It is showing 30/49 mm/s, while reading
recorded by MTP is within limit. Notification raised to C&I.(105260554)
 PTW of Mill 3AB B&S-B. On trial pressure of DE/NDE of B&S-A is
30/31 ksc and B&S-B is 17/17 ksc. Informed and Notified to
BMD(105231802). BMD again informed to take permit. 
 ESP-C PASS  issued to AHM:- All field off and locked(C1 to C8) Earthing done
and locked, ACP panel supply off and locked. I/L and O/L ESP gate closed and locked,
ERM shaft/support insulator, CRM, Hopper heater off. Fuses kept in UCB.As per written
communication given by AHM, ERM/CRM/GDRM supply made on for trial. After
inspection, AHM gave communication to isolate ACP panels. ACP panel isolated and
module of ERM/CRM/GDRM and heaters made OFF. Permit reissued.
 APH-A  GB LOP-A not delivering adequate flow (<2lpm in local). Informed to
BMD(105258037).
 PTW pending with OFS for fill pack cleaning of CT 5.3 .Supply isolated and riser
valve closed.
 PTW of ESP AC CT-2  pending to TMD.
 Mill CD B&S pump A is NTS. Informed to shift EMD.As per them problem is
with C&I. Kindly follow it. Notified to C&I. (105257566 dt 2.12.21)
 Seal oil lvl switch is malfunctioning. notified to C&I(105252429)
 CT Fan 3.3 tripping on release of start button. EMD checked and
reported vibration switch malfunctioning. notified & informed to C&I
(105239665). LWC issued to C&I.
 Notification raised to C&I to provide mill running hours in OWS.
(105241192 dt 23.11.21).
 ADP-1 ,one 4way valve and one 3way valve inoperative. PTW pending to TMD.
Supply isolated and i/l and o/l valves closed. TMD gave communication for C&I
connections removal. Same done by C&I. Pending.
 PM of  UCB AC CT-4  issued to TMD. supply isolated..
 Abnormal sound observed from motor of PAC1. Notified to EMD. (105239332 dt
22.11.21)
 BFP-C tachometer shows incorrect value, notified to C&I(105237857).
 PAC 2 tripping frequently on "High air temperature before and after cooler", & 
"High water temperature in cylinder jacket". Notification raised to C&I (105237160).
 Low point and sampling line gland leakage. Notified to BMD(105232698) 
 Stage-1 and Stage-2 Instrument air interconnection is closed BMD returned.
 D/A Pegging steam valve from Aux PRDS AS-8 was passing(Notified to
TMD 105230049). 
 Water leakage from DM water line near U#3 boiler cabin, informed and notified
to OFS.(105227423).
 Fire protection  Gate valve on TG floor is malfunctioning while
checking Fire protection 1. TMD and C&I on job. Also Shutoff valve is closing
only up to 95% when FP is operated from MOT room. 
 BFP A DE (Y) vibration hunting, Informed and notified to
C&I.105194489. LWC issued to C&I
 UCB AC compressor 1 NTS PTW issued to TMD. PTW pending
 Oil Leakage observed from DG-1 Engine notified to TMD (105178900).
 SD 07 having demand /Feed back mismatch issue. Notified to C&I 105172972. 
SD 07 will be attended after Insulation work.
 PT Plant Air Blower A having oil lkg. PTW issued to OFS after
isolation.
 Mill CD grease pump A has to be removed as per BMD request. Cable connection
to be removed on communication by BMD. Notified and Informed to EMD. Supply
isolated. PTW to be collected by EMD. Greasing sequence bypassed by C&I. Connection
removed by EMD. Informed to BMD.
 CW-4B got decoupled at 18:11hrs on 07.10.2021, its current came down to 60A,
Main Breaker and discharge v/v supply isolated. Informed to EMD(permit issued) and
C&I for cable disconnection. Electrical Connections removed. C&I connections
removed. OFS Permit pending. 
 3CLCW A/B/C Gland Leakage from DE & NDE side,
Notified(105153336/ 104977800)
 Feeder F SHUT OFF GATE OPEN limit simulation and Closed limit wire was
taken out by C&I. Notified to C&I 105148399.
 Gland leakage increased from low point drain manual valve. Notification raised to
BMD. (105134911 dt 25.9.21).
 Pin hole water lkg from CLCW common discharge header in trench, causing
filling up of the trench. Notified to TMD (105118800)
 GT-3 winding temp hunting on desk panel, notified to EMD(105044701).
 

Shift End Particulars:

            
                1400 2200 2400
0600      
KWH reading                                                     22510483
130458
  UAT-A      
UAT-B        134465
  Colony
      3386.13/451087
Feeder/Project

 
  SHIFT DAY
Generation-MU 0.988
H2 Consumption 01/105
DM Water Consumption- 0.08
MT
Coal consumption -MT 624
H2 Stock-nos 43/5
CO2 Stock-nos 40
HFO/ LDO Consumption-
KL
Boiler Water/ Steam Silica 0.36/10
Hyd purity/ Dew Point 97.5%/-14.1/-18.2
Boiler drum Wtr / Steam 5.0/6.4
Wtr Cond.
Instrument air dew point  --/-3/-1.5(06.12.2021)

 
Shutdown Defects:

 H2 consumption reported high. Checked by H2 Leak detector in

local. H2 leakage .Observed near hydrogen gas cooler4. Notified to
EMD(105101531). EMD communicated to attend it during shut down
in depressurized condition
Shift End Particulars: