SOP No.

: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

Water Proofing Manual

Basement
 Element : Retaining Wall.
 Condition: Unconfined Area. (Open Excavation with areas on both side of retaining
wall)
Case 1: Wall outer face with Water table (ground water table above Raft level).
Case 2: Wall outer face without Water table (ground water table below Raft level).
 Recommended System for all regions: 2 mm thick Self Adhesive SBS modified Bitumen
Membrane laminated on to impervious, non perforated, cross laminated HDPE film
either with Epoxy based moisture insensitive primer or Solvent based Bitumen primer
and protected with 6-8 mm HDPE Dimple board with geotextile backing.

Sketch of Recommended System:-

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

Method Statement:

Step 1:- Surface Preparation-

 Ensure that the concrete of retaining wall is cured for a period of 14 days before starting
application of bitumen modified SBS membrane.
 The concrete surface should be levelled, sound and should not have any hollow areas.
 Repair all the hollowness using polymer modified pre packed cementitious mortar. Allow
it to cure for 7 days before application of membrane.
 Chase and open the construction joints to a U-shaped groove of approximately 25 mm in
width and 25 mm in depth. Seal the groove using polymer modified prepacked
Cementitious mortar and finish to a smooth surface.
 In case if honeycombing or larger voids are seen on and around the construction joint,
grouting may be necessary by using either all fines non shrink cementitious grout or site
mixed grout with expansive additive. Plot such areas on as built drawing.
 Clean the surface so that it is free from loose dust particles, laitance, curing compounds,
release agents, oil or any other particles that will affect adhesion of membrane.
 In case of water table above raft level apply the epoxy based moisture insensitive primer.
Mix the two components (base and hardener) prior to application, ensuring uniform mix
and apply with brush or roller.
 In case of water table below raft level apply the solvent based bitumen primer. Mix the
primer thoroughly and apply with brush or roller.
 In both cases, application of membrane shall start only after the primer is completely dry.

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

Step 2:- Application of Self Adhesive SBS modified Bitumen Membrane

 Unroll the 2 mm thick Self adhesive SBS modified bitumen membrane over the retaining
wall aligning over the proper marking all over the area.
 Roll back the membrane without changing its alignment or orientation.
 Peel off the release film from the self-adhesive side and start unrolling the membrane
while pressing to the surface.
 Smoothen the membrane from the centre of the edges by pressing in order to remove
entrapped air.
 Laying of membrane is done in such a manner that the roll's alignment does not get
disturbed.
 Use iron roller against the applied membrane to ensure proper and strong bonding with
primed surface.
 Overlap Procedure: Lay a second roll of membrane alongside of the first membrane
ensuring the overlap of 100 mm between the both.
 Overlapping area is also defined as selvage. In some cases the manufacturer provides
marking for the overlap area.
 End Joints are made with overlap of 150 mm.
 Termination of membrane at top: The membrane should be extended over the retaining
wall and the basement top upto a minimum of 200 mm above FGL/FFL.
 At the top of retaining wall above 200 mm from FGL/FFL, cut a groove of 20 mm X 10 mm
on the concrete surface along the periphery of retaining wall.
 Carry the membrane up to the centre of the groove and then seal by using 1K or 2K PU
Sealant. Since this is only a termination, one may also use an epoxy base putty.
 Termination of membrane at bottom:
For case 1: Refer the drawing for bottom termination for water table above raft level
detail A
Carry be self adhesive SBS modified bitumen membrane upto 100mm beyond the top
edge of HDPE membrane. This joint shall be covered with 1.5mm thick liquid applied PU
membrane. 50mm over HDPE membrane and 50mm over the SBS modified bitumen
membrane. Allow to cure for minimum 7 days before back filling.
For case 2: Refer the drawing for bottom termination for water table below raft level
Carry be self adhesive SBS modified bitumen membrane upto 300mm below the actual
raft concrete level and terminate it in a similar way to the top termination detail.

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

 Protection of Membrane: Ensure that waterproofing membrane, footing and surrounding

area are cleared of any debris, dust or dirt.
 Geotextile fabric backed HDPE dimple boards should be spot bonded properly over the
surface of the membrane. The geotextile surface shall face the backfill.
 While laying the protection over the membrane merge adjoining sheets by overlapping
them 200 to 300 mm and interlocking the cuspated dimples.
 The end portion of the protection board on the top surface shall be protected and secured
by using either aluminium or canvas flashing while back filling. This should be removed
once the back filling is completed.
 Note: It is advisable to provide half round gutters beneath the construction joints as well
as retaining wall and slab intersections, as a secondary control measure to drain out any
water which may appear due to some workmanship related issues.

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

Inspection Test Plan (ITP)and Material Specification: (Including sample test report)
2 mm thick Self-Adhesive SBS modified Bitumen Membrane
Test Applicable at material receipt:
Specification Expected value
Thickness Min. 2 mm 2 mm
Width As per test Certificate -
Length As per test Certificate -
Condition Should be without any damage -
MTC Cross check with Specification -

Material Specification:
Standard/ Specification Expected value
2 0C
Elongation at 23 ± ASTM D 412 Min. 150%
Top Surfacing Cross laminated HDPE -
Tear Strength at 23 ± 20C ASTM D 6164 Min. 25 N
Low temperature flexibility Maximum before and ASTM D 6164 -50C
after heat conditioning
Net mass/ unit area ASTM D 6164 Min. 2 kg/m2
Tensile Strength L/T ASTM D 412 Min 3 N/mm2

Inspection Test Plan (ITP)and Material Specification: (Including sample test report)
6 to 8 mm thick Geotextile fabric backed HDPE dimple board.
Test Applicable at material receipt:
Specification Expected value
Nodule Height Min. 7.1 mm 7.1 – 7.3 mm
Width As per test Certificate -
Length As per test Certificate -
Condition Should be without any damage -
MTC Cross check with Specification -

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

Material Specification:
Standard/ Specification Expected value
Compressive Strength ASTM D 695 Min. 250 KN/m2
Unit weight of geotextile backing Min 120 gsm

Format for Material test certificate from Vendor:

To whomsoever it may concern,
This is to confirm that (Material Name) as supplied to GPL, (Site Name) complies to
the GPL standard technical specification and the material has been delivered in good
condition in original packing.
Following is the Test report along with the Lot Number and Manufacturing date
2 mm Self Adhesive SBS Modified Bitumen Membrane
Lot no. Date of Manufacture
Standard/Specification Value
Thickness 2 mm
Elongation at 23 ± 20C ASTM D 412 150%
Top surfacing Cross laminated HDPE
Tear Strength at 23 ± 20C ASTM D 6164 25 N
Low temperature flexibility Maximum before and after heat ASTM D 6164 -100C
conditioning
Net mass/ unit area ASTM D 6164 2 kg/m2
Tensile Strength L/T ASTM D 412 4 N/mm2

Geotextile Backed HDPE Dimple Board

Lot no. Date of Manufacture
Standard/Specification Value
Nodule Height 7.3 mm
Calendared geotextile backing weight Min. 120 gsm 120 gsm
Compressive Strength ASTM D 695 Min. 250 KN/m2

Tested By:- Sign, Name & Date:-

Recommended By:- Sign, Name & Date:-

Company Stamp

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

Check List
1. Material Delivery
Description Yes No
Is the thickness of self adhesive SBS modified bitumen membrane 2 mm?
Is the nodule height of HDPE dimple board 7.1mm?
Is the HDPE dimple board intact with geotextile layer firmly attached?
Is the primer received in original sealed packing?
Are both the components received in given proportions (In case of epoxy primer)?
Material Test certificate received

2. Installation
Description Yes No
Is concrete surface free of honeycombs and hollow areas?
Are the construction joints cut and sealed with pre-packed polymer modified mortar?
Are there any construction joint which have been grouted?
If yes have these areas been plotted on as built drawing for future referance?
Is the surface clean and free from any loose material?
Is the surface free from protrusions and smooth to receive membrane?
Is the appropriate primer applied over the entire surface where membrane is to be laid?
Is the membrane laid in alignment and according to marking?
Is there overlap of 100 mm between two sheets of self adhesive SBS modified bitumen
membrane?
Are the overlaps proper without any adhesion issues?
Is the membrane surface smooth and free from entrapped air?
Are the end joints done with overlapping of 150 mm?
Is the membrane properly terminated as per the method statement and sealed?
3. Post Membrane Installation
Description Yes No
Is there any puncture to the self adhesive SBS modified bitumen membrane?
Is there any damage at the joining of the two adjacent membrane?
Was there any repair of membrane done by the waterproofing contractor?
If yes has the damage been completely repaired?
Is the HDPE dimple board fixed over the membrane keeping the geotextile layer towards
the backfill?
Is the top end portion of HDPE dimple board secured with aluminium or canvas flashing?
Has the protection over the membrane merged with adjoining sheets by overlapping
them 200 to 300 mm and interlocking the cuspated dimples?
Was the top protective flashing removed after backfilling?
Has the Waterproofing Contractor inspected the membrane and approved the area for
backfilling?

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 SOP No.: GPL-WP-RWUNCONFINED-003
GODREJ PROPERTIES LIMITED

STANDARD OPERATING PROCEDURE Rev No.: 0

RETAINING WALL UNCONFINED
Date: 31-03-2020
WATERPROOFING

BOQ Description:
Description Unit
Supplying and installing waterproofing treatment by using 2mm thick Self-adhesive SBS modified M2
bitumen membrane,1K or 2K PU sealant and minimum 6-8 mm thick geotextile backed HDPE
dimple board on the retaining wall as shown in drawing. Membrane shall be installed in strict
accordance with the manufacturer’s instructions and shall provide an intimate bond to resist water
migration. The 2mm thick self-adhesive SBS modified bitumen membrane shall consist of a multi-
layer composite film which consists of highly resilient bituminous membrane, self-adhesive
polymer layer. 2mm thick self-adhesive SBS modified bitumen membrane is laid on the primed
surface of retaining wall and protected with minimum 6.4 mm thick geotextile backed HDPE dimple
board as shown in drawings.
The 2mm thick self-adhesive SBS modified bitumen membrane and minimum 6.4 mm thick
geotextile backed HDPE dimple board shall have typical properties as per above technical
specification.
The item rate shall include base preparation which include wire-brushing the concrete surface &
cleaning with oil free compressed air, treating all construction joints, cracks and honeycombs on
the retaining wall as per manufactures specification and recommended methodology. Item rate
also include cost of all materials, miscellaneous consumables, labours, transportation of material
to all required locations by recommended means ,curing, tools, plant and machinery, hire and fuel
charges and all other incidental charges etc., all required as per specifications, drawings and as
directed by site engineer. The item rates shall hold good for work at all Levels ,lead, lifts, heights,
depths, basements, trenches, pits, tunnels, water tanks etc and providing guarantee of water
proofing work on stamp paper in recommended format for a period of 10 years from date of virtual
completion of entire project and not only of individual item. Item rate shall also include testing
charges required for quality check as per recommended quality plan.
Rate shall be quoted considering any of the above make for all waterproofing items for the project.
Mode of Measurement: Measurement as per drawing dimensions shall be paid, overlap should be
considered in rate.

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