PrEN 14889-1. Steel Fibres
PrEN 14889-1. Steel Fibres
PrEN 14889-1. Steel Fibres
ICS
English version
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 104.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 14889-1:2004: E
worldwide for CEN national Members.
prEN 14889-1:2004 (E)
Contents Page
Foreword ............................................................................................................................................................. 3
1 Scope...................................................................................................................................................... 4
2 Normative references............................................................................................................................ 4
3 Terms and definitions ........................................................................................................................... 4
4 Symbols ................................................................................................................................................. 5
5 Requirements ........................................................................................................................................ 5
5.1 General ................................................................................................................................................... 6
5.2 Dimensions and tolerances ................................................................................................................. 6
5.2.1 General ................................................................................................................................................... 6
5.2.2 Determination of length ........................................................................................................................ 7
5.2.3 Determination of (equivalent) diameter .............................................................................................. 7
5.3 Tensile strength of fibres ..................................................................................................................... 8
5.4 Modulus of elasticity............................................................................................................................. 8
5.5 Ductility of fibres ................................................................................................................................... 8
5.6 Release of dangerous substances ...................................................................................................... 8
5.7 Workability ............................................................................................................................................. 9
5.8 Effect on strength of concrete ............................................................................................................. 9
5.9 Release of dangerous substances ...................................................................................................... 9
6 Evaluation of conformity ...................................................................................................................... 9
6.1 General ................................................................................................................................................... 9
6.2 Sampling ................................................................................................................................................ 9
6.3 Initial type tests ................................................................................................................................... 10
6.4 Factory production control (FPC)...................................................................................................... 11
6.4.1 General ................................................................................................................................................. 11
6.4.2 Equipment............................................................................................................................................ 11
6.4.3 Raw materials ...................................................................................................................................... 11
6.4.4 Design process.................................................................................................................................... 11
6.4.5 Product testing and evaluation.......................................................................................................... 11
6.4.6 Traceability .......................................................................................................................................... 12
6.4.7 Corrective actions for non conforming products ............................................................................ 12
Annex A (normative) Conditions for switching of the control regimes T-N-R ........................................... 13
Annex ZA (informative) Clauses of this European Standard addressing essential
requirements or other provisions of EU Directives......................................................................... 14
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Foreword
This document (prEN 14889-1:2004) has been prepared by Technical Committee CEN/TC 104
“Concrete and related products”, the secretariat of which is held by DIN. It has been developed by
working group 11, "Fibres for concrete", the Secretariat of which is held by BSI.
This standard has been prepared under a mandate issued to CEN by the European Commission and
EFTA and supports essential requirements of the Construction Products Directive. For the
relationship with the Construction Products Directive, see informative Annex ZA which is a full part of
this standard.
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1 Scope
This draft European standard specifies requirements for steel fibres for use in mortar and concrete. It
covers fibres intended for use in mortar and concrete, including sprayed concrete, flooring, precast
and repair.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of any
of these publications apply to this European Standard only when incorporated in it by amendment or
revision. For undated references the latest edition of the publication referred to applies (including
amendments).
EN 10218-1 1994, Steel wire and wire products — General — Part 1: Test methods
prEN 14845-1, Test methods for fibres in concrete – Part 1: Reference concretes
prEN 14845-2, Test methods for fibres in concrete – Part 2: Effect on strength
EN ISO 9002:2000, Quality Systems — Model for quality assurance in production, installation and
servicing (ISO 9002:1994)
EN ISO 9003:2000, Quality Systems — Model for quality assurance in final inspection and test
(ISO 9003:1994)
ISO 5725-1986, Precision of test methods — Determination of repeatability and reproducibility for a
standard test method by inter-laboratory tests
3.2
length
the distance between the outer ends of the fibre
3.2.1
developed length (for deformed fibres with irregular cross section)
the length of the deformed fibres after stretching and straightening the fibre without deforming the
cross section
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3.3
equivalent diameter
the diameter of a circle with an area equal to the mean cross sectional area of the fibre. For circular
fibres, the equivalent diameter is equal to the diameter of the fibres
3.4
aspect ratio
the ratio of length to equivalent diameter of the fibre
3.5
Fibre shape
the specific outer configuration of the fibres, both in the longitudinal direction and in the shape of the
cross section and also the possible surface coatings and/or bundling of fibres
3.6
tensile strength of fibre
stress corresponding to the maximum force a fibre can resist in tension. The tensile strength is
calculated by dividing the maximum force a fibre can resist by the mean cross sectional area of the
fibre
3.7
declared value
value for a product property, determined in accordance with this standard, that a manufacturer is
confident of achieving within the given tolerances taking into account the variability of the
manufacturing process
4 Symbols
Symbols used in this Standard are defined as follows:
2
A is the area of the cross section of the fibre, in mm ;
5 Requirements
The requirements and properties shall be defined in terms of the test methods and procedures
referred to in this European standard.
NOTE The conformity criteria given in 5 relate to initial type tests (see 6.3).
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5.1 General
a) Group;
Steel fibres are divided into five general groups and defined in accordance with the basic
material used for the production of the fibres:
b) Shape;
Fibres may be either straight or deformed. The manufacturer can freely choose the shape of the
fibre. The control and tolerances on the shape must be specified for each different shape
separately. Control can be done by optical equipment.
If the steel fibres have been supplied with any coating (e.g. zinc coating), the characteristics of
the coating (e.g. type and quantity in g/m²) shall be declared. The control of the quantity shall be
a function of the type of coating and shall be declared by the manufacturer.
5.2.1 General
For fibres of group I and II, the length, equivalent diameter and aspect ratio shall be declared. The
tolerances shall be as given in Table 1. Specimens of fibres, when sampled in accordance with 6.2.2
and measured in accordance with 5.2.2 and 5.2.3 shall not deviate from the declared value by more
than the tolerances given in Table 1. At least 95 % of the individual specimens shall meet the
specified tolerance.
For fibres of group III, IV and V, the range of lengths, equivalent diameters and aspect ratios shall be
declared. Specimens of fibres, when sampled in accordance with 6.2.2 and measured in accordance
with 5.2.2 and 5.2.3 shall be within the specified range. At least 95 % of the individual specimens of
fibres shall be within the specified range.
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The length shall be measured with a marking gauge (callipers) with an accuracy of 0.1 mm.
In the case of an irregular cross section, the developed length of the fibre shall also be determined to
calculate the equivalent diameter. If straightening of the fibre is necessary, it shall be done by hand
or, if this is not possible, by hammering on a level of wood, plastic material or copper using a hammer
of similar material. During the straightening the cross section should not be changed.
The diameter of the fibre shall be measured with a micrometer, in two directions, approximately at
right angles, to an accuracy of 0.01 mm. The fibre diameter shall be the mean of the two diameters.
The width (w) and thickness (t) of the fibres shall be measured with a micrometer with an accuracy of
0.01 mm.
4.w.t
π
The mass (m) and the developed length (ld) of the fibre shall be determined. The mass shall be
determined to an accuracy of 0.001 g. The equivalent diameter is computed from the mass and the
developed length using the following formula:
4.m.106
d=
π .ld .ρ
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The tensile strength (Rm) shall be determined in accordance with EN 10002-1, except as indicated
below, and shall be declared.
For Group I (cold drawn wire), the tensile strength is determined from the source wire before
deformation. The acceptable tolerance on the declared value of Rm is 15 % for individual values and
7.5 % for the mean value. At least 95 % of the individual specimens shall meet the specified
tolerance.
For Group II (cut sheet), the tensile strength is determined from the source plate before deformation.
The acceptable tolerance on the declared value of Rm is 15 % for individual values and 7.5 % for the
mean value. At least 95 % of the individual specimens shall meet the specified tolerance.
For Group III (melt extracted fibres), Group IV (shaved cold drawn wire) and Group V (milled from
blocks) the tensile strength shall be determined from fibres with a minimum length of 25 mm and a
minimum length of 5 mm. The fibres shall be clamped within the jaws of the testing machine. These
fibre types also have irregular cross-sections and therefore the fibres will break at the minimum cross-
section. The nominal tensile strength shall be determined by dividing the maximum load during the
tensile test by the cross-section calculated from the equivalent diameter. The manufacturer may
determine the cross-section at the break by an optical method, in which case the tensile strength
obtained by dividing the maximum tensile load during the tensile test by the fracture cross-section,
may also be declared, giving the precision of the area measurement.
For Group III, IV and V the range of tensile strengths shall be declared.
At least 95 % of the individual specimens of fibres shall be within the specified range.
The typical modulus of elasticity for normal steel fibres is about 200.000 MPa.
The typical modulus of elasticity for stainless steel fibres depends on the material composition and is
about 170.000 MPa.
If a more accurate value is necessary, it may be determined for Groups I and II fibres using the tensile
test as described in EN 10002-1. The test shall be done on the basic material before deformation of
the fibre and the modulus of elasticity shall be calculated using the stress and the deformation at
10 % and 30 % of Rm.
Ductility shall be determined according to EN 10218-1 where the test is performed on the end
diameter before deformation. The basic material will be bent over a cylindrical support with a radius of
maximum 2.5 mm. The number of bends shall be at least 2.
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5.7 Workability
The workability of the reference concrete that complies with prEN 14845-1 shall be determined using
the Vebe test according to EN 12350-3. The workability shall be determined and declared by the
manufacturer on the reference concrete tested before addition of fibres and after addition of fibres.
The amount of fibres added shall be declared by the manufacturer and shall be the minimum amount
of fibres needed to obtain the required strength as required in 5.8. The workability of the same
reference concrete mix, of identical proportions but without the fibres, shall then be determined and
also declared by the manufacturer.
The fibre manufacturer may additionally declare the workability for the reference concrete of a range
of dosages of fibres. The amount and type of plasticizer or superplasticizer used shall always be
declared.
The effect on strength shall be determined according to prEN 14845-2 using a reference concrete in
accordance with prEN 14845-1. The unit volume of fibres in kg/m³ shall be declared by the
manufacturer that achieves a residual flexural strength of 1.5 MPa at 0.5 mm CMOD (equivalent to
0.47 mm central deflection) and/or a residual flexural strength of 1 MPa at 3.5 mm CMOD (equivalent
to 3 mm central deflection).
6 Evaluation of conformity
6.1 General
The compliance of a fibre with the requirements of this standard and with the declared values shall be
demonstrated by the manufacturer by carrying out both:
Alternative methods of test to the methods specified in this European Standard may be adopted
except for the initial type tests and in case of dispute, provided that these alternative methods satisfy
the following:
a) a relationship can be shown to exist between the results from the specified test and those from
the alternative test; and
6.2 Sampling
The minimum sample size shall be as given in Table 2 and shall be drawn at random to be
representative of the batch or consignment. Pre-production samples may be used for initial type tests
where it is possible to demonstrate that the characteristics of performance are representative of
products from the full production process.
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NOTE For the performance characteristics to be determined in order to address the provisions of Annex ZA,
see Table ZA.1.
Initial type testing shall be performed to show conformity with this standard. Tests previously
performed in accordance with the provisions of this standard (same product, same characteristic(s),
test method, sampling procedure, system of attestation of conformity, etc.) may be taken into account.
In addition, initial type testing shall be performed at the beginning of the production of a new fibre type
and before offering for sale. The appropriate initial tests shall be repeated whenever a change in the
basic materials or manufacturing procedures occurs, leading to what is considered to constitute a new
product type being produced.
The tests to be conducted shall be the tests and/or calculations as described in this standard for the
following properties:
The results of initial type tests shall be recorded and be available for inspection. Sampling for initial
type testing shall be in accordance with 6.2.
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6.4.1 General
The manufacturer shall establish, document and maintain a FPC system to ensure that the products
placed on the market conform to the stated performance characteristics. The FPC system shall
consist of procedures, regular inspections and tests and/or assessments and the use of the results to
control raw and other incoming materials or components, equipment, the production process and the
product.
Subsequently, any fundamental changes in basic materials, manufacturing procedures or the control
scheme that affects the properties or use of a product shall be recorded in the manual or relevant
document.
The results of inspections, tests or assessments requiring action shall be recorded, as shall any
action taken. The action to be taken when control values or criteria are not met shall be recorded.
NOTE An FPC system conforming with the requirements of the relevant part(s) of EN ISO 9000, and made
specific to the requirements of this standard, is considered to satisfy the above requirements.
6.4.2 Equipment
All weighing, measuring and testing equipment shall be calibrated and regularly inspected according
to documented procedures, frequencies and criteria.
The specifications of all incoming raw materials shall be documented, as shall the inspection scheme
for ensuring their conformity.
The factory production control system shall document the various stages in the design of products,
identify the checking procedure and those individuals responsible for all stages of design.
During the design process itself, a record shall be kept of all checks, their results, and any corrective
actions taken. This record shall be sufficiently detailed and accurate to demonstrate that all stages of
the design phase, and all checks, have been carried out satisfactorily.
The manufacturer shall establish procedures to ensure that the declared values of the characteristics
are maintained, as confirmed by the initial type tests.
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Shape / coating
Control of shape 5.1b See 5.1b 12 fibres/10 tonne/machine 12 fibres/50 tonne 3 fibres/week/machine
/machine
Coating 5.1b Depending on Min. 3x for deliveries < 15 t. 1 measurement per 5 t. 1 measurement per
type of coating 1additionional per 5 t. 10 ton.
Dimensions and 5.2 See 5.2 12 fibres/10 tonne/machine 12 fibres/50 tonne 3 fibres/week/machine
tolerances /machine
Ductility 5.5 EN 10218-1 1 measurement per 1t. 1 measurement per 5 t. 1 measurement per
10 ton.
The data, together with details and results of inspection, checks and tests shall be recorded. The
conditions for switching between the type of control are given in Annex A.
Where possible and applicable, the results of inspections, checks and tests shall be interpreted
statistically by attributes or by variables to determine whether the corresponding production conforms
with the requirements in this standard and the declared values for the products.
6.4.6 Traceability
Systems of traceability and control of designs, incoming materials, and the use of materials shall be
given in the manual or relevant document.
The stock control system of manufactured products shall be given in the manual or relevant
document.
The immediate actions to be taken when incoming materials or finished products do not conform to
the specified requirements shall be described and recorded. These actions shall include the steps
necessary to rectify the deficiency, modify the manual or relevant document if required, identify and
isolate the deficient raw or incoming materials and finished products and determine whether they shall
be discarded or re-specified under a concessionary system.
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Annex A
(normative)
if there has been carried out tests for at least 6 months in the T regime;
if at least the successive results of the last 3 months are completely within the
specification.
if the Cpk, that is calculated per quarter for the testing of the geometry and the tensile
strength, is for at least the last 2 successive quarters strictly larger than 1. Therefore R
control conditions are only applicable for fibres of Groups I and II
NOTE The Cpk is the capability index which accounts for process centering and is defined as the minimum
of
USL − X X − LSL
or
3σ s 3σ s
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Annex ZA
(informative)
This European Standard has been prepared under Mandate given to CEN by the European
Commission and the European Free Trade Association.
The clauses of this European Standard, shown in this annex, meet the requirements of the mandate
given under the EU Construction Products Directive (89/106/EEC).
Compliance with these clauses confers a presumption of fitness of the steel fibres covered by this
annex for the intended uses indicated herein; reference shall be made to the information
accompanying the CE marking.
WARNING: Other requirements and other EU Directives, not affecting the fitness for intended use(s),
may be applicable to the construction products falling within the scope of this European Standard.
NOTE 1 In addition to any specific clauses relating to dangerous substances contained in this Standard, there
may be other requirements applicable to the products falling within its scope (e.g. transposed European
legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the
EU Construction Products Directive, these requirements need also to be compiled with, when and where they
apply.
NOTE 2 An informative database of European and national provisions on dangerous substances is available
at the Construction Web Site on EUROPA (Accessed through
http://europa.eu.int/comm/enterprise/construction/internal/hygiene.htm).
This annex establishes the conditions for the CE marking of steel fibres intended for the use indicated
below and the relevant clauses applicable (see Table ZA.1).
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NOTE The requirement on a certain characteristic is not applicable in those Member States where there are
no regulatory requirements on that characteristic for the intended end use of the product. In this case,
manufacturers placing their products on the market of these Member States are not obliged to determine nor
declare the performance of their products with regard to this characteristic and the option “No performance
determined” (NPD) in the information accompanying the CE marking (see Clause ZA.3) may be used. The NPD
option may not be used, however, where the characteristic is subject to a threshold level.
The system(s) of attestation of conformity of the steel fibres indicated in Table ZA.1. as given in
Annex III of the mandate is shown in Table ZA.2. for the indicated intended use(s) and relevant
level(s) and class(es).
The attestation of conformity of the steel fibres in Table ZA.1. shall be based on the evaluation of
conformity procedures indicated in Table ZA.3. resulting from application of the clauses of this or
other European Standard indicated therein.
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Table ZA.3 — Assignment of evaluation of conformity tasks for steel fibres under system 2+
Tasks for the Factory production control (F.P.C) Parameters related to all relevant 6.4
manufacturer characteristics of table ZA.1
except effect on strength of
concrete
Initial type testing All relevant characteristics of table 6.3
ZA.1
Tasks for the Certification of Initial Parameters related to all relevant 6
notified body F.P.C. on the basis inspection of characteristics of table ZA.1
of factory and of
F.P.C
Continuous Parameters related to all relevant 6.4
surveillance characteristics of table ZA.1
assessment
and approval
of F.P.C
When compliance with the conditions of this Annex is achieved, and once the notified body has drawn
up the certificate mentioned below, the manufacturer or his agent established in the EEA shall
prepare and retain a declaration of conformity, which entitles the manufacturer to affix the CE
marking. This declaration shall include:
name and address of the manufacturer, or his authorised representative established in the
EEA, and the place of production;
description of the product (type, identification, use, ...), and a copy of the information
accompanying the CE marking;
particular conditions applicable to the use of the product (e.g. provisions for use under
certain conditions, etc);
name of, and position held by, the person empowered to sign the declaration on behalf of the
Manufacturer or his authorised representative.
The declaration shall be accompanied by a factory production control certificate, drawn up by the
notified body, which shall contain, in addition to the information above, the following:
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name of, and position held by, the person empowered to sign the certificate.
The above mentioned declaration and certificate shall be presented in the official language or
languages of the Member State in which the product is to be used.
The manufacturer or his authorised representative established within the EEA is responsible for the
affixing of the CE marking. The CE marking symbol to affix shall be in accordance with Directive
93/68/EC and shall be shown on the accompanying commercial documents (e.g. a delivery note). The
following information on the product and its essential characteristics shall accompany the CE marking
symbol:
the last two digits of the year in which the marking is affixed;
description of the product: generic name, material, dimensions, … and intended use;
information on those relevant essential characteristics listed in table ZA.1 which are to be
declared (see note);
declared values and, where relevant, level or class (including “pass” for pass/fail
requirements,
where necessary) to declare for each essential characteristic as indicated in "Notes" in Table
ZA.1
The “No performance determined” (NPD) option may not be used where the characteristic is subject
to a threshold level. Otherwise, the NPD option may be used when and where the characteristic, for a
given intended use, is not subject to regulatory requirements in the Member State of destination.
NOTE When a standard designation is used, this should give information on all the relevant mandated
characteristics; if all are not covered, then values for those not covered must be additionally given. Care must be
taken, however, that using standard designations does not bring information on non-harmonised characteristics
into the CE marking.
Figure ZA.1 gives an example of the information to be given on the product, label, packaging and/or
commercial documents.
In addition to any specific information relating to dangerous substances shown above, the product
should also be accompanied, when and where required and in the appropriate form, by
documentation listing any other legislation on dangerous substances for which compliance is claimed,
together with any information required by that legislation.
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01234
Any Co Ltd, PO Box 12, B-1000 Name or identifying mark and registered address of the
producer
Steel fibres for use in mortar and concrete Description of product and its intended use
Group x
Information on relevant characteristics listed in table
ZA1; declared values.
Length ;Diameter (mean or range)
Tensile strength: ..... N/mm²
Ductility/Number of bends:…
Workability with …kg/m³ fibres: Vbtime …sec
Effect on strength of concrete
…kg/m³ to obtain 1.5 N/mm² at CMOD=05 mm
and/or
…kg/m³ to obtain 1N/mm² at CMOD=35 mm.
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