Proposed Design For Marine Facilities R1
Proposed Design For Marine Facilities R1
Proposed Design For Marine Facilities R1
FOR
AT
INDONESIA
Consortium of
PT. Inti Karya Persada Tehnik – PT. Wijaya Karya (Persero) Tbk.
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TABLES OF CONTENTS
3. DESIGN CRITERIA................................................................................................... 12
3.1. DESIGN PHILOSOPHY ................................................................................................. 12
3.2. DESIGN LIFE ................................................................................................................. 12
3.3. DESIGN VESSELS ........................................................................................................ 13
3.4. REQUIRED DEPTH AND TOP DECK ELEVATION...................................................... 14
3.5. MATERIAL ..................................................................................................................... 14
3.5.1. CONCRETE ...................................................................................................... 14
3.5.2. CONCRETE REINFORCEMENT ..................................................................... 14
3.5.3. CONCRETE COVER ........................................................................................ 15
3.5.4. STEEL PIPE AND CONCRETE SPUN PILES ................................................. 15
3.5.5. STRUCTURAL STEEL...................................................................................... 16
3.5.6. FIXTURES ........................................................................................................ 16
3.5.7. FENDERS AND FRONTAL PAD ...................................................................... 16
3.6. CORROSION ALLOWANCE AND CORROSION PROTECTION................................. 16
3.6.1. PROTECTIVE COATING .................................................................................. 16
3.6.2. CATHODIC PROTECTION ............................................................................... 17
3.6.3. FIREPROOFING ............................................................................................... 17
3.7. DISPLACEMENT CRITERIA ......................................................................................... 17
3.8. GEOTECHNICAL AND PILE FOUNDATION SAFETY FACTOR ................................. 17
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3.8.1. PILE FOUNDATION.......................................................................................... 17
3.8.2. TERMINATION OF PILE DRIVING .................................................................. 18
3.8.3. PDA TEST ......................................................................................................... 18
3.8.4. SLOPES AND RETAINING STRUCTURES ..................................................... 18
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LIST OF TABLES
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LIST OF FIGURES
Figure 1. Project location at the south west side of Sumbawa Island ...................................... 7
Figure 2. Enlarged project location at the entrance of Benete Bay .......................................... 8
Figure 3. Enlarged bathymetry and topography data at site location ..................................... 11
Figure 4. Jetty layout .............................................................................................................. 19
Figure 5. Typical fender spacing for island berth type of jetty ................................................ 19
Figure 6. Typical mooring arrangement ................................................................................. 20
Figure 7. Vertical mooring angle ............................................................................................ 21
Figure 8. Turning basin area .................................................................................................. 22
Figure 9. Respons spectrum design ...................................................................................... 26
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ABBREVIATIONS
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1. INTRODUCTION
PT. Medco Power Indonesia (hereinafter referred as Company) is entitled to provide power in
Sumbawa, Nusa Tenggara Barat. In order to provide power as intended, Company will develop
Combined Cycled Power Plant (CCPP) with natural gas used as its feed. Natural gas feed to
CCPP will be supplied by LNG Regasification Terminal.
This study covers Sumbawa LNG Regasification Terminal project which builds the LNG
regasification facility consists of LNG storage hub terminal with associated regasification facility
that will produce natural gas export to CCPP.
The terminal will operate continuously in receiving and store LNG that is uploaded from LNG
Carrier. The LNG terminal will consist of Jetty, LNG Storage Tank, and Regasification plant
with boil-off gas (BOG) recovery to prevent gas venting or flaring during normal operation
complete with its auxiliary utility system as required.
Marine facilities will be located in the Sumbawa Island, the second island after Bali, and closer
to Lombok, which is the contact island for air traffic and ferry trips.
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Jetty structure will be located at about ±350 m to the West Site of the entrance to Benete Bay,
directly connected to the LNG Terminal, which location will be sitting on the seashore beside
the existing coal fired power plant.
1.3. REFERENCES
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5) BS 6349-5:1991 Maritime structures - Code of practice for dredging and land
reclamation
6) BS 8004:2015 Code of practice for foundations
7) BS EN ISO 12944 Paint and varnishes - Corrosion protection of steel structures by
protective paint systems
8) BS EN 13174 Cathodic protection for harbour installations
9) BS EN 12696 Cathodic protection of steel in concrete, BSI 2000
10) BS EN 12812 Falsework, Performance requirements and general design, BSI, 2004
11) SNI 1726-2019 Tata Cara Perencanaan Ketahanan Gempa untuk Struktur Bangunan
Gedung dan non-Gedung
12) OCIMF Mooring Equipment Guidelines
13) OCIMF Guidelines and Recommendations for the Safe Mooring of Large Ships at
Piers and Sea Islands
14) OCIMF Recommendations for Oil Tanker Manifolds and Associated Equipment
15) PIANC WG33-2002 Guidelines for The Design of Fender Systems
16) PIANC WG121-2014 Harbour Approach Channels Design Guidelines
17) PIANC WG116 Safety aspects affecting the Berthing Operations of Tankers to Oil and
Gas Terminals
18) ISGOTT International Safety Guide for Oil Tankers and Terminals
19) NFPA 58 Liquefied Petroleum Gas Code
20) Recommendations of the Committee for Waterfront Structures Harbours and
Waterways EAU
21) DNV-RP-B401 Cathodic protection design
22) Port Designer’s Handbook, Carl. A. Thoresen
23) Pile Design and Construction Practice, Michael Tomlinson and John Woodward
24) API RP 5LW Recommended Practice for Transportation of Line Pipe on Barges and
Marine Vessels
25) Safety and Health in Ports, ILO Code of Practice, International Labour Organization
26) BS EN 62305 – 2 Protection against lightning, Part 2 – Risk Management
27) ISPS International Ship and Port Facility Security Code
28) Aids to Navigation Guide (Navguide), International Association of Lighthouse
Authorities (IALA)
29) ISO 10474 or EN 10204 Steel and steel products – Inspection documents
30) MARPOL Annexes and their amendments ANNEX I-VI
31) Indonesian National Codes (SNI)
32) OCDI - The Overseas Coastal Area Development Institute of Japan
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1.4. LANGUANGE, UNITS, AND DIMENSION
1.4.1. LANGUAGE
English shall be used in the entire document.
1.4.2. UNITS
International system of units (SI) shall be used, except for nominal pipe size may be in inches.
1.4.3. DIMENSION
All dimensions shall be expressed in millimeters, unless noted otherwise.
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Table 3. Coordinate reference system
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3. DESIGN CRITERIA
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Cutting out/replacement
Re-coating of
of defective/corroded
Structural 40 years protective
steel or its fixing; welding
4. steelworks (other 15 years treatment
Jetty works of steel plates onto
than piling) systems every
existing steel structures/
15 years
elements
Periodic, Any removal/
normal, and replacement of any items
To suit routine routine or parts of equipment
maintenance maintenance of and controls, pipes,
program all items of cables, ducts,
5. E&M installations 25 years
following equipment/ components,
manufacturer’s controls accessories, fittings,
requirements following fixings, etc. but excluding
manufacturer’s consumables, e.g.,
manuals filters, lamps, fuses, etc.
Re-coating of
protective
40 years treatment Cutting out/replacement
6. Fender steelworks 20 years systems every of defective/corroded
Jetty works 15 years; steel or its fixing
Annual visual
inspection
To suit routine Any fender replacement
maintenance which is not due to
program damage from an
7. Rubbers 20 years -
following accident while berthing
manufacturer’s or excessively abnormal
requirements loads
Re-coating of
protective Cutting out/replacement
8. Quick release hooks 25 years 15 years treatment of defective/corroded
systems every steel or its fixing
15 years
Repainting
limited (5%) Repainting white lines/
9. Road markings 2 years 2 years sections of worn loss/faintness of
or faint lines/ markings
markings
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3.4. REQUIRED DEPTH AND TOP DECK ELEVATION
The required depth for the jetty vertical channel and turning basin shall be determined based
on BS 6349 guidelines. Underkeel clearance (UKC) shall be taken as 1.1 time of full loaded
draft of the largest vessel. Therefore, the UKC value is:
𝑈𝐾𝐶 = 1.1 ∗ 12.8
𝑈𝐾𝐶 = 14.08 𝑚𝑒𝑡𝑒𝑟𝑠
Top deck elevation of the dolphin/platform shall be determined with taking consideration of the
highest top of wave crest and the loaded and ballasted freeboard of the design vessel during
high and low water levels. A nominal air gap of 500mm shall be provided between the soffit of
any structures supporting pipework and maximum wave crest level when measured from the
Mean High-Water Spring (MHWS). In general, the minimum air gap for the soffit of the platform
deck slab structure should be 200-300mm. Top deck elevation is calculated as +6m from ISLW.
3.5. MATERIAL
3.5.1. CONCRETE
Concrete grade shall be minimum grade f’c = 35 MPa (cylinder compressive strength) for all
structural elements according to ACI 318 or equivalent. Details reference for concrete material
are as follow:
Concrete cover shall not be less than BS 6349 requirements, with the absolute minimum values
are shown in the table below. Crack width in structural elements should be limited to 0.2 mm
at 50mm cover. For prestressed girder design shall be based on a condition that no crack
allowed or a maximum of 0.1mm to occur at serviceability limit state.
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Table 10. Reinforcement bar criteria
NOMINAL COVER
NO. ELEMENT SIDE
(mm)
Top 100
1. Pile cap and concrete block Side 100
Bot 100
Top 60
2. Beam Side 60
Bot 80
Top 60
3. Slab and column Side 60
Bot 60
Top 40
4. Infill concrete Side 40
Bot 40
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3.5.5. STRUCTURAL STEEL
Structural steel profile shall be in accordance with JIS G3101 or ASTM A36 with minimum yield
strength of 2400 kg/cm2 (fy = 235 MPa).
3.5.6. FIXTURES
All fixtures (bolts, nuts, cast in anchor bolts) shall be hot dip galvanized according to BS 729
(or equivalent) or shall be of stainless steel where appropriate. Where stainless steel bolts or
anchors make contact with other dissimilar metals, they shall be electrically insulated to prevent
bi-metallic corrosion.
CORROSION RATE
NO. CORROSION ZONE
(mm/year/side)
1. Buried zone 0.03
2. Immersion zone 0.20
3. Tidal zone 0.30
4. Splash zone 0.30
5. Atmospheric zone 0.10
In assessing the allowance for loss of steel, the allowance can be reduced to take into account
the life of any protective systems if this can be justified. The assumptions are taken as follows:
1) The corrosion allowance shall be considered over a minimum period of 10 years,
irrespective of any protection system applied.
2) No paint system shall be deemed to protect for a period of greater than 15 years.
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Fixings and fastenings shall be hot-dip galvanized complying with BS EN ISO 1461 with a
minimum average coating weight of 610g/m2.
Small steel components, such as hand railing, etc, shall be galvanized. Safety features shall
be finished in yellow.
3.6.3. FIREPROOFING
The minimum fireproofing requirement is for three hours of protection time against a
hydrocarbon-type fire. It is assumed that after this period, structures can be cooled by water,
or operational staff has been evacuated. Where effective water cooling is not feasible (e.g.,
due to the configuration of the structure), the required duration of the fire resistance depends
on the estimated time to burn-out or extinguishment. The protection is necessary for steel
support structures where their sudden collapse due to fire would seriously endanger personnel,
lead to the release of large quantities of flammable products and/or toxic materials, lead to
consequences beyond the property limit (including environmental damage), or endanger major
equipment.
The location and extent of the fireproofing zones shall comprise:
1) Jetty.
2) Any structures designated as part of the emergency access/egress routes.
Fireproofing shall extend down to a low water level.
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Table 14. Minimum safety factor for axially loaded piles
SAFETY FACTOR SAFETY FACTOR
NO. CONDITION BEARING
IN COMPRESSION IN TENSION
1. Friction bearing 2.5 2.5
Permanent load
2. End bearing 2.5 2.5
3. Friction bearing 2.0 2.0
Temporary load
4. End bearing 2.0 2.0
5. Friction bearing 2.0 2.0
PDA test
6. End bearing 2.0 2.0
4. LAYOUT DEVELOPMENT
4.1. GENERAL
Mooring dolphin spacing – between the outermost dolphins – shall not be less than the vessels
length. Mooring points shall be suitably positioned, and have suitable strength for the
operational conditions. Mooring facilities such as Quick Release Hook (QRH) shall be provided
at all mooring points. Breasting dolphin spacing shall be designed to ensure that the parallel
body of the vessel is properly supported. Fendering for the dolphins, and for the berth face,
shall be to a suitable standard.
Under-keel clearances shall be established in accordance with the sea-bed quality. Turning
areas shall have a minimum diameter of two to three times the vessel’s length using tug boat
and four times without tug boat.
Berthing and mooring structures shall provide safe mooring and berthing for LNG vessels
capacity of 170.000 m3 (import) and 20.000 m3 (export).
Jetty structures shall consist of following arrangement:
1) A minimum four mooring dolphins shall be provided to cater with the breast line and
head stern line.
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2) A minimum four breasting dolphins shall be provided to accommodate LNG vessels
with capacity of 170.000 m3 and 20.000 m3.
Based on vessel data, following are developed jetty layout arrangement:
4.2.1. APPROACH
At ship arrival, the turning, berthing, and mooring manoeuvers will be managed by the Port
Authorities with the assistance of pilots, tug boats, fenders and ship berthing crew Assistance.
Once the ship has been securely moored to the mooring hooks, the ship gangway has been
installed and communications have been established, the liquid unloading and vapor return
arms can be connected and pressure tested and filled up with inert nitrogen. The ship's transfer
piping and the liquid arms will then be cooled-down by means of the ship pumps.
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Table 15. Breasting dolphins spacing
VESSEL MIN. SPACING MAX. SPACING ACTUAL
LOA
NO. CAPACITY LIMIT (0.25LOA) LIMIT (0.4LOA) SPACING REMARKS
(m3) (m) (m) (m) (m)
1. 170.000 295 73.75 118 92.5 OK
2. 20.000 145.7 36.4 58.3 55.5 OK
All breasting dolphins are within the range of 0.25 LOA to 0.4 LOA thus the position of breasting
dolphin is good.
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4.3.1. HORIZONTAL MOORING LINE ANGLE
The mooring lines angle of typical island berth is shown in Figure 6. However, slightly larger
angle can be accepted if the mooring line pattern is taken in to consideration in the mooring
analysis to determine line forces and mooring hook capacity.
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5. DREDGING ASSESSMENT
Dredging assessment shall be performed in order to comply with the required jetty layout
development. Based on summary on the Table 16, it can be observed that existing bathymetry
condition at site location has satisfied the proposed jetty layout development. Thus, there is no
need to perform dredging works.
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6. OPERABILITY ASSESSMENT
The marine facilities shall have one berthing line which is located in the front of the jetty
platform. The trestle shall be suitable for pipelines access from LNG terminal to jetty platform.
The jetty platform shall be equipped by loading arms and gangway tower for operational
requirement to import/export LNG from the vessels. The jetty platform will not be equipped with
quick release hook thus the structure shall not be designed for mooring line load. This platform
also shall be not provided with fender system. Emergency ladder shall be provided along with
hard rail.
The jetty will be equipped with access facilities or catwalk to connect mooring dolphins and
breasting dolphins. The width of the access or catwalk shall be a minimum of 1.2m
VALUE
NO. DEAD LOAD TYPE
(kg/m3)
1. Reinforced concrete 2400
2. Prestressed concrete 2500
3. Steel selfweight 7850
4. Wearing surface 2000
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7.2.2. PIPING LOAD
Piping load consist of following load conditions:
1) Empty Loads are only dead load pipe material include accessories and insulation.
2) Operating loads are dead load plus fluid load of piping during normal operation.
3) Test Loads are dead load plus fluid load of piping during test condition.
The pipe load shall include anchoring force from the pipeline stress and shall be supported by
piperack.
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Where:
EC = Berthing energy (kN.m)
CM = Hydrodynamic mass coefficient
MD = Displacement of vessel (ton)
VB = Berthing velocities
CE = Eccentricity coefficient
CS = Softness coefficient
CC = Berth configuration coefficient
Table 20 summarizes all parameters used for berthing load calculation:
It is assumed that vessel berth on one point contact to fender which makes a fender fully absorb
the berthing energy.
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1) For Ws/L > 1, reflection applies, see BS 6349 part 1, item 39.4.2
2) For 0.2 < Ws/L < 1, diffraction theory applies, BS 6349 part 1, see 39.4.3
3) For Ws/L < 0.2, Morison’s equation applies, BS 6349 part 1, see 39.4.4
Morrison’s equation is described as follows:
𝐹𝑚𝑎𝑥 = 𝐹𝐷 + 𝐹𝐼
1 𝑠𝑖𝑛ℎ(2𝑘ℎ) + 2𝑘ℎ
𝐹𝑚𝑎𝑥 = 𝑔𝐶𝐷 𝐷𝐻 2 + 𝑔𝐶𝐼 𝐷2 𝐻 𝑡𝑎𝑛ℎ(𝑘ℎ)
16 𝑠𝑖𝑛ℎ(2𝑘ℎ) 8
As geotechnical data are not available by the time of this document issued, site class shall be
taken as SE (soft soil) for preliminary design purposes.
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7.9. LOAD COMBINATIONS
Load Combination shall refer to BS 6349-2 as described below
L/C
LOAD COMBINATION REMARKS CASE TYPE
NO.
101 W1 + W2 + W3 + T + WIX+ + CU + WA
102 W1 + W2 + W3 + T + WIX- + CU + WA
S1 Environmental Load
103 W1 + W2 + W3 + T + WIZ+ + CU + WA
104 W1 + W2 + W3 + T + WIZ- + CU + WA
105 W1 + W2 + W3 + 1.1LL + T + WIX+ + CU + WA
106 W1 + W2 + W3 + 1.1LL + T + WIX- + CU + WA
S2 Environmental Load with Live Load
107 W1 + W2 + W3 + 1.1LL + T + WIZ+ + CU + WA
108 W1 + W2 + W3 + 1.1LL + T + WIZ- + CU + WA
109 W1 + W2 + W3 + 1.1LL + 1.1BN + WIX+ + CU + WA
110 W1 + W2 + W3 + 1.1LL + 1.1BN + WIX- + CU + WA
S3
111 W1 + W2 + W3 + 1.1LL + 1.1BN + WIZ+ + CU + WA
112 W1 + W2 + W3 + 1.1LL + 1.1BN + WIZ- + CU + WA
Berthing Load
113 W1 + W2 + W3 + 1.1LL + BE + WIX+ + CU + WA
114 W1 + W2 + W3 + 1.1LL + BE + WIX- + CU + WA
S4
115 W1 + W2 + W3 + 1.1LL + BE + WIZ+ + CU + WA
116 W1 + W2 + W3 + 1.1LL + BE + WIZ- + CU + WA
117 W1 + W2 + W3 + 1.1LL + 1.1MN + WIX+ + CU + WA
118 W1 + W2 + W3 + 1.1LL + 1.1MN + WIX- + CU + WA
S5
119 W1 + W2 + W3 + 1.1LL + 1.1MN + WIZ+ + CU + WA
120 W1 + W2 + W3 + 1.1LL + 1.1MN + WIZ- + CU + WA
Mooring Load
121 W1 + W2 + W3 + 1.1LL + ME + WIX+ + CU + WA
122 W1 + W2 + W3 + 1.1LL + ME + WIX- + CU + WA
S6
123 W1 + W2 + W3 + 1.1LL + ME + WIZ+ + CU + WA
124 W1 + W2 + W3 + 1.1LL + ME + WIZ- + CU + WA
125 W1 + W2 + W3 + 0.7ELX+ + 0.21ELZ+
126 W1 + W2 + W3 + 0.7ELX+ + 0.21ELZ-
127 W1 + W2 + W3 + 0.7ELX- + 0.21ELZ+
128 W1 + W2 + W3 + 0.7ELX- + 0.21ELZ-
S7
129 W1 + W2 + W3 + 0.21ELX+ + 0.7ELZ+
130 W1 + W2 + W3 + 0.21ELX+ + 0.7ELZ-
131 W1 + W2 + W3 + 0.21ELX- + 0.7ELZ+
132 W1 + W2 + W3 + 0.21ELX- + 0.7ELZ-
Seismic Load
133 W1 + W2 + W3 + 0.75LL + 0.525ELX+ + 0.158ELZ+
134 W1 + W2 + W3 + 0.75LL + 0.525ELX+ + 0.158ELZ-
135 W1 + W2 + W3 + 0.75LL + 0.525ELX- + 0.158ELZ+
136 W1 + W2 + W3 + 0.75LL + 0.525ELX- + 0.158ELZ-
S8
137 W1 + W2 + W3 + 0.75LL + 0.158ELX+ + 0.525ELZ+
138 W1 + W2 + W3 + 0.75LL + 0.158ELX+ + 0.525ELZ-
139 W1 + W2 + W3 + 0.75LL + 0.158ELX- + 0.525ELZ+
140 W1 + W2 + W3 + 0.75LL + 0.158ELX- + 0.525ELZ-
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141 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.7ELX+ + 0.21ELZ+
142 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.7ELX+ + 0.21ELZ-
143 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.7ELX- + 0.21ELZ+
144 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.7ELX- + 0.21ELZ-
S9
145 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.21ELX+ + 0.7ELZ+
146 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.21ELX+ + 0.7ELZ-
147 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.21ELX- + 0.7ELZ+
148 0.6W1 + 0.6W2 + 0.6W3 + 0.6LL + 0.21ELX- + 0.7ELZ-
L/C CASE
LOAD COMBINATION REMARKS
NO. TYPE
201 1.265W1 + 1.265W2 + 1.32W3 + 1.54T + 1.54WIX+ + 1.54CU + 1.54WA
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EPC SUMBAWA TERMINAL AND REGAS FACILITY PROJECT
TECHNICAL PROPOSAL
235 0.9W1 + 0.9W2 + 0.9W3 + ELX- + 0.3ELZ+
236 0.9W1 + 0.9W2 + 0.9W3 + ELX- + 0.3ELZ-
237 0.9W1 + 0.9W2 + 0.9W3 + 0.3ELX+ + ELZ+
238 0.9W1 + 0.9W2 + 0.9W3 + 0.3ELX+ + ELZ-
239 0.9W1 + 0.9W2 + 0.9W3 + 0.3ELX- + ELZ+
240 0.9W1 + 0.9W2 + 0.9W3 + 0.3ELX- + ELZ-
COMBINATION W1 W2 W3 LL MN ME BN BE T WI CU WA EL
S1 No Vessel (Cond.1) 1 1 1 - - - - - 1 1 1 1 -
U2 No Vessel (Cond.2) 1.265 1.265 1.32 1.54 - - - - 1.54 1.54 1.54 1.54 -
U3 Berthing (Normal) 1.265 1.265 1.32 1.54 - - 1.54 - - 1.54 1.54 1.54 -
U4 Berthing (Extreme) 1.265 1.265 1.32 1.32 - - - 1.32 - 1.32 1.32 1.32 -
ULS
U5 Mooring (Normal) 1.265 1.265 1.32 1.54 1.54 - - - - 1.54 1.54 1.54 -
U6 Mooring (Extreme) 1.265 1.265 1.32 1.32 - 1.32 - - - 1.32 1.32 1.32 -
Notes:
1) Load factor in combination U7 & U8 may be taken 0.5 except for garage, meeting room, and all rooms that
has live load more than 500 kg/m2
2) Seismic condition: ± 100%ELX ± 30%ELY
3) Seismic condition: ± 30%ELX ± 100%ELY
Bidding Page 29 of 29
EPC Sumbawa Terminal and Regas Facility Project