Stepless Ear Clamps Product Group 117 & 167: Technical Data Sheet

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Technical Data Sheet


Stepless® Ear Clamps
Product Group 117 & 167
Stepless® Ear Clamps  PG 117 & 167 www.oetiker.com 2

Ear width (s)

Tongue-in-groove design
Interlock

Narrow band: concentrates transmission of clamping force, less weight


Stepless over 360°: uniform compression or uniform surface pressure
Clamp ear: compensates for component tolerances, adjustable surface pressure
Dimple: increases clamping force, spring-effect compensates for changes in diameter due to thermal expansion
Burr-free strip edges: reduced risk of damage to parts being clamped

Stepless® Ear Clamps


Product Group 117 & 167

Material Heavy Duty Series PG 167


PG 117 Galvanized or zinc-plated steel band Size range width x thickness
PG 167 Stainless Steel, Material no. 1.4301/UNS S30400 24.5 – 120.5 mm 10.0 x 0.8 mm
Optional alternative materials 62.0 – 120.5 mm 10.0 x 1.0 mm

Corrosion resistance according to DIN EN ISO 9227 Some sizes are only available if an appropriate minimum quantity
PG 117 Zinc-plated steel band ≥ 96 h is ordered. Customer specific sizes available on request.
PG 117 Galvanized steel band ≥ 144 h
PG 167 ≥ 1000 h
Material thickness
Series PG 117 Stepless® Ear Clamps are produced in nominal widths and thick-
Size range width x thickness nesses. The selected material dimensions for a specific appli-
11.9 – 17.7 mm 7.0 x 0.6 mm cation are based on the stress required to obtain an adequate
17.8 – 24.9 mm 7.0 x 0.8 mm seal or load.

Standard Series PG 167 Clamp ear (closing element)


Size range width x thickness Using tools designed or endorsed by Oetiker, the clamp is closed
  6.5 –   11.8 mm   5.0 x 0.5 mm by drawing together the lower radii of the “ear”. The maximum
11.9 – 120.5 mm   7.0 x 0.6 mm diameter reduction is proportionate to the open “ear” width (s).
21.0 – 120.5 mm   9.0 x 0.6 mm
The theoretical maximum reduction in diameter is given by the
formula:
Ear width (s)
Max. diameter reduction =
π

The data in this catalog are based on many years experience. They are intended for reference, not as design specifications.
Stepless® Ear Clamps  PG 117 & 167 www.oetiker.com 3

Closing force
The closing force must be chosen to give the required material
compression or surface pressure and should be qualified by
dimensional evaluation and experiment. The resistance against
(s’)
the clamp equals the applied force, so the closing force is greatly
reduced when compressing a soft material. The table below
gives the maximum applied closing force for clamp and material
Note: the above sketch shows the appearance of a closed “ear” dimensions when compressing and sealing relatively hard
(s’); it does not necessarily indicate an effective closed assembly. synthetic materials.

The following applies as a guideline: To determine the correct Rotation diameter


clamp diameter, push the hose onto the attaching material, The rotation diameter (RD) of an assembled clamp can be critical
(e.g. the nipple), and then measure the outer diameter of the hose. design information for applications that rotate in close proximity to
The value of the outer diameter must be slightly above the aver- adjacent components. Many factors can influence this final
age value of the diameter range of the clamp to be selected. assembly diameter including compression, “ear” gap “s” and
A clamp can only be considered adequately closed when the ear material thickness. It is recommended that all variables be
width (s) has been reduced by at least 40%, and the correct considered and evaluated prior to specifying a rotating diameter.
closing force was used for assembly.

Block closure
Block closure means that, during the applied closing force, both
ear shanks of one ear clamp touch each other. The closing force
applied after the occurrence of block closure is absorbed by the

RD
block closure and not transferred to the parts being clamped.
If a statement about the effective closing force acting on the
parts being clamped during closure is required, a block closure
should be avoided. Important
– The ear height is naturally given. Do not influence the ear
Mechanical interlock height, either by changing the ear gap or with built-in
The interlock is a mechanical system for joining the clamp ends hold-down devices in installation tools.
to permit closure. Some interlock designs can be opened for – Single tool stroke closure only, do not apply secondary
radial installation prior to closure. crimping force.

Assembly recommendations
The clamp “ear” is deformed with a constant tool jaw force – this
practice is referred to as “force priority closure”. This assembly
method ensures that a uniform and repeatable stress is applied to
the joint in addition to a consistent tensile force on the clamp
interlock. Employing this methodology when closing a 167 series
clamp will compensate for any component tolerance variations,
and ensure that the clamp applies a constant radial force to the
application. Fluctuations in component tolerances are absorbed
by variations in the “ear” gap (s’). Clamp installation monitoring
and process data collection are available by incorporating
an “Electronically Controlled Pneumatic Power Tool” Oetiker ELK
in the assembly process.
Stepless® Ear Clamps  PG 117 & 167 www.oetiker.com 4

Installation data

Material Size Closing Installation tools force-monitored1:


dimensions (mm) force max. Manual Pneumatic Cordless Electronically
(mm) (N) controlled
PG 117
  7 x 0.6 11.9 –   17.8 1100 HMK 01/S01 HO ME 2000 – 4000 CP 01 HO EL 2000 – 4000
  7 x 0.8 18.0 –   24.9 1400 HMK 01/S01 HO ME 2000 – 4000 CP 01 HO EL 2000 – 4000
PG 167
  5 x 0.5   6.5 –   11.8 1000 HMK 01/S01 HO ME 2000 – 4000 CP 01 HO EL 2000 – 4000
  5 x 0.6 18.5 – 100.0 1700 HMK 01/S01 HO ME 2000 – 4000 CP 01 HO EL 2000 – 4000
  7 x 0.6 11.9 –   17.5 2100 HMK 01/S01 HO ME 2000 – 4000 CP 01 HO EL 2000 – 4000
17.8 – 120.5 2400 HMK 01 HO ME 3000 – 4000 CP 01 HO EL 3000 – 4000
  7 x 0.8 17.7 – 120.5 2800 - HO ME 3000 – 4000 CP 01 HO EL 3000 – 4000
  9 x 0.6 21.0 – 120.5 2800 - HO ME 3000 – 4000 CP 01 HO EL 3000 – 4000
  9 x 0.8 25.0 – 120.5 4100 Clamping tool and HO ME 4000 – 7000 CP 01 HO EL 4000
Torque wrench
10 x 0.6 21.0 – 120.5 2900 - HO ME 4000 – 7000 CP 01 HO EL 4000 – 7000
10 x 0.8 24.5 – 120.5 5000 Clamping tool and HO ME 5000 – 7000 CP 02 HO EL 5000 – 7000
Torque wrench
10 x 1.0 60.0 – 120.5 7000 2 Clamping tool and HO ME 7000 CP 02 HO EL 7000
Torque wrench
12 x 1.0 40.0 – 120.5 8500 2 Clamping tool and HO ME 7000 CP 03 HO EL 7000
Torque wrench

For an alternative option, see our manual pincers on page 104 Important note
1
Further information on page 84 These figures are intended as a guide, they may vary depending
2
For closing forces ≥ 7000 N, with the HO 7000, on the type and tolerances of parts being clamped. To ensure
an inlet pressure of > 5.5 bar is required. optimum clamp selection, we recommend making functional tests
with several assemblies.

Order information PG 117

Item No.
Ref. No. Ear width Size range (mm) Item No.
Ref. No. Ear width Size range (mm)
inside (mm) inside (mm)
Galvanized steel band Zinc-plated steel band
Band width 7 mm, thickness 0.6 mm (706) Band width 7 mm, thickness 0.6 mm (706)

11701202
011.9-706  8 9.4 – 11.9 11700583
011.9-706  8 9.4 – 11.9
11701081
012.3-706  8 9.8 – 12.3 11700584
012.3-706  8 9.8 – 12.3
11701100
012.8-706  8 10.3 – 12.8 11700585
012.8-706  8 10.3 – 12.8
11701061
013.3-706  8 10.8 – 13.3 11700586
013.3-706  8 10.8 – 13.3
11701101
013.8-706  8 11.3 – 13.8 11700587
013.8-706  8 11.3 – 13.8
11701102
014.0-706  8 11.5 – 14 11700588
014.0-706  8 11.5 – 14
11701108
014.5-706  8 12 – 14.5 11700568
014.5-706  8 12 – 14.5
11701062
014.8-706  8 12.3 – 14.8 11700589
014.8-706  8 12.3 – 14.8
11701109
015.3-706  8 12.8 – 15.3 11700569
015.3-706  8 12.8 – 15.3
11701063
015.7-706  8 13.2 – 15.7 11700570
015.7-706  8 13.2 – 15.7
11701103
016.2-706  8 13.7 – 16.2 11700571
016.2-706  8 13.7 – 16.2
11701119
016.6-706  8 14.1 – 16.6 11700572
016.6-706  8 14.1 – 16.6
11701110
016.8-706  8 14.3 – 16.8 11700590
016.8-706  8 14.3 – 16.8
11701064
017.0-706  8 14.5 – 17 11700591
017.0-706  8 14.5 – 17
11701065
017.5-706  8 15 – 17.5 11700573
017.5-706  8 15 – 17.5

Band width 7 mm, thickness 0.8 mm (708) Band width 7 mm, thickness 0.8 mm (708)

11700780 017.8-708
10 14.6 – 17.8 11700547 017.8-708
10 14.6 – 17.8
11701099 018.0-708
10 14.8 – 18 11700592 018.0-708
10 14.8 – 18
11701083 018.5-708
10 15.3 – 18.5 11700576 018.5-708
10 15.3 – 18.5
11701091 019.2-708
10 16 – 19.2 11700593 019.2-708
10 16 – 19.2
11701092 019.8-708
10 16.6 – 19.8 11700594 019.8-708
10 16.6 – 19.8
11701066 021.0-708
10 17.8 – 21 11700595 021.0-708
10 17.8 – 21
11701067 022.6-708
10 19.4 – 22.6 11700548 022.6-708
10 19.4 – 22.6
11701130 023.5-708
10 20.3 – 23.5 11700596 023.5-708
10 20.3 – 23.5
11701069 024.1-708
10 20.9 – 24.1 11700549 024.1-708
10 20.9 – 24.1

The data in this catalog are based on many years experience. They are intended for reference, not as design specifications.
Stepless® Ear Clamps  PG 117 & 167 www.oetiker.com 5

Order information PG 167


Item No. Ref. No. Ear width Size range (mm)
Item No. Ref. No. Ear width Size range (mm)
inside (mm) inside (mm)


Band width 5 mm, thickness 0.5 mm (505R) Band width 7 mm, thickness 0.6 mm (706R)


16702488
006.5-505R  4 5.3 – 6.5 16700054
042.5-706R 10 39.3 – 42.5

16700001
007.0-505R   4 5.8 – 7 16700055
044.0-706R 10 40.8 – 44

16700002
008.0-505R   4 6.8 – 8 16700056
045.5-706R 10 42.3 – 45.5

16700003
008.7-505R   5.5 7 – 8.7 16700057
047.0-706R 10 43.8 – 47

16702491
009.0-505R   5.5 7.3 – 9 16700058
048.5-706R 10 45.3 – 48.5

16700004
009.5-505R  5.5 7.8 – 9.5 16700059
050.0-706R 10 46.8 – 50

16700005
010.0-505R  5.5 8.3 – 10 16700060
051.5-706R 10 48.3 – 51.5

16700006
010.5-505R  5.5 8.8 – 10.5 16700061
053.0-706R 10 49.8 – 53

16702492
010.9-505R  5.5 9.2 – 10.9 16700062
054.5-706R 10 51.3 – 54.5

16700007
011.3-505R  5.5 9.6 – 11.3 16700063
056.0-706R 10 52.8 – 56

16700008
011.8-505R  5.5 10.1 – 11.8 16700064
057.5-706R 10 54.3 – 57.5
16700065
059.0-706R 10 55.8 – 59
Band width 7 mm, thickness 0.6 mm (706R) 16700066
060.5-706R 10 57.3 – 60.5
16700067
062.0-706R 10 58.8 – 62

16702951
011.9-706R  8 9.4 – 11.9 16700068
063.5-706R 10 60.3 – 63.5

16700009
012.3-706R  8 9.8 – 12.3 16700069
065.0-706R 10 61.8 – 65

16702493
012.8-706R  8 10.3 – 12.8 16700070
066.5-706R 10 63.3 – 66.5

16700010
013.3-706R  8 10.8 – 13.3 16700071
068.0-706R 10 64.8 – 68

16700011
013.8-706R  8 11.3 – 13.8 16700072
069.5-706R 10 66.3 – 69.5

16700012
014.0-706R   8 11.5 – 14 16700073
071.0-706R 10 67.8 – 71

16702864
014.2-706R   8 11.7 – 14.2 16700074
072.5-706R 10 69.3 – 72.5

16700013
014.5-706R   8 12 – 14.5 16700075
074.0-706R 10 70.8 – 74

16700014
014.8-706R   8 12.3 – 14.8 16700076
075.5-706R 10 72.3 – 75.5

16700015
015.3-706R   8 12.8 – 15.3 16700077
077.0-706R 10 73.8 – 77

16700016
015.7-706R   8 13.2 – 15.7 16700078
078.5-706R 10 75.3 – 78.5

16702998
016.0-706R   8 13.5 – 16 16700079
080.0-706R 10 76.8 – 80

16702494
016.2-706R   8 13.7 – 16.2 16700080
081.5-706R 10 78.3 – 81.5

16702495
016.6-706R   8 14.1 – 16.6
16700081
083.0-706R 10 79.8 – 83

16702496
016.8-706R   8 14.3 – 16.8
16700082
084.5-706R 10 81.3 – 84.5

16700017
017.0-706R   8 14.5 – 17
16700083
086.0-706R 10 82.8 – 86

16702497
017.5-706R   8 15 – 17.5
16700084
087.5-706R 10 84.3 – 87.5

16700018
017.8-706R 10 14.6 – 17.8
16700085
089.0-706R 10 85.8 – 89

16700019
018.0-706R 10 14.8 – 18
16700086
090.5-706R 10 87.3 – 90.5

16700020
018.5-706R 10 15.3 – 18.5
16700087
092.0-706R 10 88.8 – 92

16700110
019.2-706R 10 16 – 19.2
16700088
093.5-706R 10 90.3 – 93.5

16702498
019.8-706R 10 16.6 – 19.8
16700089
095.0-706R 10 91.8 – 95

16700024
021.0-706R 10 17.8 – 21
16700090
096.5-706R 10 93.3 – 96.5

16700026
022.6-706R 10 19.4 – 22.6
16700091
098.0-706R 10 94.8 – 98

16700028
023.5-706R 10 20.3 – 23.5
16700092
099.5-706R 10 96.3 – 99.5

16700029
024.1-706R 10 20.9 – 24.1
16700093
101.0-706R 10 97.8 – 101

16700031
025.6-706R 10 22.4 – 25.6
16700094
102.5-706R 10 99.3 – 102.5

16700033
027.1-706R 10 23.9 – 27.1
16700095
104.0-706R 10 100.8 – 104

16700035
028.6-706R 10 25.4 – 28.6
16700096
105.5-706R 10 102.3 – 105.5

16702047
030.1-706R 10 26.9 – 30.1
16700097
107.0-706R 10 103.8 – 107

16700039
030.8-706R 10 27.6 – 30.8
16700098
108.5-706R 10 105.3 – 108.5

16700040
031.6-706R 10 28.4 – 31.6
16700099
110.0-706R 10 106.8 – 110

16700042
033.1-706R 10 29.9 – 33.1
16700100
111.5-706R 10 108.3 – 111.5

16700044
034.6-706R 10 31.4 – 34.6
16700101
113.0-706R 10 109.8 – 113

16700046
036.1-706R 10 32.9 – 36.1
16700102
114.5-706R 10 111.3 – 114.5

16700048
037.6-706R 10 34.4 – 37.6
16700103
116.0-706R 10 112.8 – 116

16700050
038.1-706R 10 34.9 – 38.1
16700104
117.5-706R 10 114.3 – 117.5

16700052
039.6-706R 10 36.4 – 39.6
16700105
119.0-706R 10 115.8 – 119

16700053
041.0-706R 10 37.8 – 41
16700106
120.5-706R 10 117.3 – 120.5
Stepless® Ear Clamps  PG 117 & 167 www.oetiker.com 6

Order information PG 167


Item No. Ref. No. Ear width Size range (mm)
Item No. Ref. No. Ear width Size range (mm)
inside (mm) inside (mm)

Band width 9 mm, thickness 0.6 mm (906R) Band width 9 mm, thickness 0.6 mm (906R)

16706383

021.0-906R 10 17.8 – 21 16707548

096.5-906R 10 93.3 – 96.5
16707693

022.6-906R 10 19.4 – 22.6 16707242

098.0-906R 10 94.8 – 98
16707694

023.5-906R 10 20.3 – 23.5 16707711

099.5-906R 10 96.3 – 99.5
16707695

024.1-906R 10 20.9 – 24.1 16707713

101.0-906R 10 97.8 – 101
16707696

025.6-906R 10 22.4 – 25.6 16707714

102.5-906R 10 99.3 – 102.5
16707533

027.1-906R 10 23.9 – 27.1
16707385
104.0-906R 10 100.8 – 104
16707697

028.6-906R 10 25.4 – 28.6 16703918

105.5-906R 10 102.3 – 105.5
16707698

030.1-906R 10 26.9 – 30.1 16707715

107.0-906R 10 103.8 – 107
16707517

030.8-906R 10 27.6 – 30.8 16706709

108.5-906R 10 105.3 – 108.5
16707488

031.6-906R 10 28.4 – 31.6
16707716
110.0-906R 10 106.8 – 110
16703913

033.1-906R 10 29.9 – 33.1 16707717

111.5-906R 10 108.3 – 111.5
16707641

034.6-906R 10 31.4 – 34.6
16707718
113.0-906R 10 109.8 – 113
16704715

036.1-906R 10 32.9 – 36.1 16707719

114.5-906R 10 111.3 – 114.5
16707494

037.6-906R 10 34.4 – 37.6
16707178
116.0-906R 10 112.8 – 116
16707645

038.1-906R 10 34.9 – 38.1 16707179

117.5-906R 10 114.3 – 117.5
16707306

039.6-906R 10 36.4 – 39.6
16707720
119.0-906R 10 115.8 – 119
16707300

041.0-906R 10 37.8 – 41 16707276

120.5-906R 10 117.3 – 120.5
16703914

042.5-906R 10 39.3 – 42.5
16707301

044.0-906R 10 40.8 – 44 Band width 10 mm, thickness 0.8 mm (1008R)
16704719

045.5-906R 10 42.3 – 45.5
16707536

047.0-906R 10 43.8 – 47 In the diameter range 24.5 mm to 120.5 mm, these clamps are
16707479

048.5-906R 10 45.3 – 48.5 available in 0.5 mm steps on request.
16707304

050.0-906R 10 46.8 – 50
16707480

051.5-906R 10 48.3 – 51.5 Band width 10 mm, thickness 1.0 mm (1010R)
16707537

053.0-906R 10 49.8 – 53
16707477

054.5-906R 10 51.3 – 54.5 In the diameter range 62 mm to 120.5 mm, these clamps are
16707700

056.0-906R 10 52.8 – 56 available in 0.5 mm steps on request.
16707701

057.5-906R 10 54.3 – 57.5
16707540

059.0-906R 10 55.8 – 59 Other diameters available on request.
16707372

060.5-906R 10 57.3 – 60.5
16707702

062.0-906R 10 58.5 – 62
16707703

063.5-906R 10 60.3 – 63.5
16707518

065.0-906R 10 61.8 – 65
16707542

066.5-906R 10 63.3 – 66.5
16707357

068.0-906R 10 64.8 – 68
16707688

069.5-906R 10 66.3 – 69.5
16707041

071.0-906R 10 67.8 – 71
16707704

072.5-906R 10 69.3 – 72.5
16707705

074.0-906R 10 70.8 – 74
16707404

075.5-906R 10 72.3 – 75.5
16703915

077.0-906R 10 73.8 – 77
16707366

078.5-906R 10 75.3 – 78.5
16707405

080.0-906R 10 76.8 – 80
16707543

081.5-906R 10 78.3 – 81.5
16707545

083.0-906R 10 79.8 – 83
16707706

084.5-906R 10 81.3 – 84.5
16707707

086.0-906R 10 82.8 – 86
16707708

087.5-906R 10 84.3 – 87.5
16707384

089.0-906R 10 85.8 – 89
16707710

090.5-906R 10 87.3 – 90.5
16707547

092.0-906R 10 88.8 – 92
16707325

093.5-906R 10 90.3 – 93.5
16703916

095.0-906R 10 91.8 – 95

The data in this catalog are based on many years experience. They are intended for reference, not as design specifications.
Stepless® Ear Clamps  PG 117 & 167 www.oetiker.com 7

PEX connecting solutions for markets compliant with Standard ASTM1 F877/F2098

PG 167 PEX (conform to ASTM F 877/2098) Warning:


The specified clamps are suitable for fast and secure connec- – In high chloride water conditions, use only plastic fittings
tions of PEX 2 pipes in the plumbing field. The clamp design – Do not install in contact with concrete
ensures tamper detection. The clamp sizes are solely intended – Use only ASTM F1807 or F2159 insert fittings with Oetiker
for PEX applications with corresponding inch sizes. The robust clamps
interlock design, specifically developed for PEX applications
leads to even higher radial loads of the clamp. Assembly Recommendations
For the correct assembly of the PG 167 PEX (conform to ASTM
NSF3 Product listing: F 877/2098) with PEX pipes, the clamps must be completely
Complies with NSF product listing cNSFus-PW closed. When using ratchet pincers, these only open when the
clamp is completely closed.
ASTM F877 / F2098 Standard:
Complies with ASTM F2098 stainless steel clamps for use with
ASTM F1807 or F2159 insert fittings.

1
ASTM = American Society for Testing and Materials
2
PEX = Polyethylene cross-linked
3
NSF = National Sanitation Foundation

For additional information, please refer to ASTM International


Standards Worldwide and the NSF Organization.

Installation data

PEX tube Material Size Closing Installation tools Installation tools force-monitored2:
(inch1) dimensions (mm) force max. not force-monitored, Pneumatic Cordless
(mm) (N) manual2
3/8   7 x 0.6 13.3 2200 2-Handle Ratchet Pincer and HO ME 3000 CP 01
3-Handle Ratchet Pincer
1/2   7 x 0.8 17.5 3900 2-Handle Ratchet Pincer and HO ME 5000 CP 02
3-Handle Ratchet Pincer
5/8   7 x 0.8 20.8 3900 2-Handle Ratchet Pincer and HO ME 5000 CP 02
3-Handle Ratchet Pincer
3/4   9 x 0.8 23.3 5000 2-Handle Ratchet Pincer and HO ME 5000 CP 02
3-Handle Ratchet Pincer
1 10 x 1.0 29.6 7000 2-Handle Ratchet Pincer and HO ME 5000 – 7000 CP 02
3-Handle Ratchet Pincer

1
1 inch (Zoll) = 25.4 mm Important note
2
Further information on page 84 The specifications of ASTM Standard F2098 must be met. When
using force-monitored closing tools, the clamp must be verified
as being correctly (completely) closed.

Order information

Item No. Ref. No. Ear width (mm) PEX Size range (inch)

16703334 13.3 –   706 R   8 3/8


16703335 17.5 –   708 R 10 1/2
16705571 20.8 –   708 R 10 5/8
16703336 23.3 –   908 R 10 3/4
16704150 29.6 – 1010 R 10 1
www.oetiker.com

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08902326 / 09.2013 / © OETIKER

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