Body Builder Instructions: I-Shift Transmission

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The document provides specifications and information about I-Shift transmissions used in Volvo trucks.

The document discusses I-Shift transmissions used in Volvo trucks.

The transmission oil cooler has an engine thermostat controlled coolant circuit that pulls coolant from the engine block to supply coolant to an oil plate heat exchanger where oil is exchanged.

Body Builder Instructions

Volvo Trucks North America

Body Builder, I-Shift Transmission


VN, VHD, VAH
Section 4

I-Shift Transmission
This information provides specifications for I-Shift Transmissions, available in Volvo vehicles.

Note: We have attempted to cover as much information as possible. However, this


information does not cover all the unique variations that a vehicle may present. Note that
illustrations are typical but may not reflect all the variations of assembly.

All data provided is based on information that was current at time of release. However, this
information is subject to change without notice.

Please note that no part of this information may be reproduced, stored, or transmitted by any
means without the express written permission of Volvo Trucks North America.

Contents:
• “Specifications”, page 2

• “Transmission Oil Cooler”, page 3

• “Transmission Literature”, page 4

• “I-Shift Transmission Gear Ratios”, page 4

Volvo Body Builder Instructions VN, VHD, VAH


USA137998782 Date 1.2017 Page 1 (4)
All Rights Reserved
Specifications
Lubrication and Capacity
Transmission Oil Type Capacity Including Cooler

I–Shift — Volvo
ATO12 Refer to the approved oils list (SB 175–61) 17.9 quarts

ATO13 / ATO 14 Refer to the approved oils list (SB 175–61) 20.5 quarts

Transmission

CAUTION
The driveshaft must be removed before towing the vehicle. Failure to remove the driveshaft may result in damage to the
transmission.

Note: The final stage manufacturer has the responsibility to certify that the completed vehicle conforms to all applicable mo-
tor vehicle safety standards, as referenced in the Incomplete Vehicle Document. The following installation precautions must
be followed to the extent that they apply to the intended design of the incomplete vehicle.

Note: Failure to adhere to all safety practices can lead to the voiding of all applicable component warranties, com-
ponent damage, personal injury or death.

1 Adequate tool clearance and suitable access openings for transmission adjustments must be provided. Transmission re-
moval provisions must also be considered.
2 Transmission cooler lines must not be kinked, bent, or restricted. All cooler lines must be properly retained with adequate
clips.
3 Before using transmission bolts, e.g., rear cover bolts or mounting bolts, contact your local Volvo dealer for specific bolt
length requirements, torque values and other constraints.
4 Transmission service identification tags must not be removed or destroyed. If the transmission is reworked or replaced,
tag should be attached to the new transmission.
5 When painting the transmission, careful consideration should be given to keeping paint away from the breather and trans-
mission output seal.
6 Transmission filler plugs should not be obstructed. Easy access for checking of lube level or filling is necessary.

Notes

Volvo Body Builder Instructions VN, VHD, VAH


USA137998782 Date 1.2017 Body Builder, I-Shift Transmission Page 2 (4)
All Rights Reserved
Transmission Oil Cooler
Some variants of the transmission feature an oil cooler that is mounted directly to the transmission. It uses an engine thermo-
stat controlled coolant circuit. Coolant is pulled from the engine block to supply coolant to the oil plate heat exchanger. Oil is
exchanged between the plate cooler and oil filter. The coolant piping runs over the flywheel housing.

If the battery cables need to be disconnected for service, they should be clipped and properly rerouted over the flywheel
housing. The battery cables should not touch the transmission oil coolant lines or the coolant lines could abrade and fail.

W4094207

Other variants of the transmission use the vehicle’s radiator to cool transmission fluid. The coolant lines do not run over the
top of the flywheel housing.

W4096815

Volvo Body Builder Instructions VN, VHD, VAH


USA137998782 Date 1.2017 Body Builder, I-Shift Transmission Page 3 (4)
All Rights Reserved
Transmission Literature
Printed copies of Allison and Eaton transmission literature are no longer available from Allison and Eaton Transmission.
Therefore, Volvo Trucks North America is unable to supply this literature to its dealers.

However, service manuals and other literature for Allison and Eaton transmissions can now be accessed directly from the of-
ficial internet site of this supplier.

To review or order Allison and Eaton transmission literature, please visit:

http://www.allisontransmission.com

http://www.eaton.com

I-Shift Transmission Gear Ratios


Transmission Models
Gear ATO 12D ATO 12O ATO 13D ATO 13O ATO 13D
Crawler 1 17.54 32.04
Crawler 2 19.38
1st 14.94 11.73 14.94 11.73 11.73
2nd 11.73 9.21 11.73 9.21 9.21
3rd 9.04 7.09 9.04 7.09 7.09
4th 7.09 5.57 7.09 5.57 5.57
5th 5.54 4.35 5.54 4.35 4.35
6th 4.35 3.41 4.35 3.41 3.41
7th 3.44 2.70 3.44 2.70 2.70
8th 2.70 2.12 2.70 2.12 2.12
9th 2.08 1.63 2.08 1.63 1.63
10th 1.63 1.28 1.63 1.28 1.28
11th 1.27 1.00 1.27 1.00 1.00
12th 1.00 0.78 1.00 0.78 0.78

Notes

Volvo Body Builder Instructions VN, VHD, VAH


USA137998782 Date 1.2017 Body Builder, I-Shift Transmission Page 4 (4)
All Rights Reserved

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