LOW NOX MODULATING DUAL FUEL BURNERS

RLS/M MX SERIES RLS 68/M MX FS1 200/350 ÷ 860 kW

RLS 68/M MX FS2 200/350 ÷ 860 kW
RLS 120/M MX FS1 300/600 ÷ 1200 kW
RLS 120/M MX FS2 300/600 ÷ 1200 kW
RLS 160/M MX FS1 300/930 ÷ 1840 kW

The RLS/M MX series of burners covers a firing range from 200 to 1840 kW, and they have
been designed for use in hot or superheated water boilers, hot air or steam generators,
diathermic oil boilers.
Operation is “two stage” at the oil side and “modulating” at the gas side with the installation
of a PID logic regulator and respective probes.
RLS/M MX series burners guarantees high efficiency levels in all the various applications,
thus reducing fuel consumption and running costs.
Optimisation of sound emissions is guaranteed by the special design of air suction circuit
and the use of sound proofing material.
The exclusive design ensures reduced dimensions, simple use and maintenance. A wide
range of accessories guarantees elevated working flexibility.
RIELLO S.p.A. - Via degli Alpini, 1 - 37045 LEGNAGO (VR) Italy
Tel. ++39.0442630111 - Fax ++39.044221980
ISO 9001 Cert. n. 0061 Internet: http://www.rielloburners.com - E-mail: [email protected]
Since the Company is constantly engaged in the production improvement, the aesthetic and
dimensional features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.
TS0064UK01
 TECHNICAL DATA

Model RLS 68/M MX RLS 120/M MX RLS 160/M MX

Available accessories to be ordered separately:
Burner operation mode two stages light oil - two stages progressive/modulating gas - Nozzles
Modulation ratio at max. output 1 ÷ 2 (light oil) / 1 ÷ 4 (gas) - Spacer kit
type SQN 31 - Continuous ventilation kit
Servomotor
run time s 33 - RWF 40 output regulator
kW 200/350÷860 300/600÷1200 300/930÷1840 - Pressure probe 0 ÷ 2.4 bar
Heat output
Mcal/h 172/300÷740 258/516÷1032 258/800÷1582 - Pressure probe 0 ÷ 16 bar
Working temperature °C min./max. 0/40 - Temperature probe -100 ÷ 500°C
net calorific value kWh/kg 11,86 - Potentiometer kit for the servomotor
Oil viscosity mm2/s (cSt) 4÷6 - Gas train adapter
delivery kg/h 17/30÷73 25/50÷101 25/78÷155 - Seal control kit
type J6 C J7 C - Stabiliser spring
Pump
delivery kg/h 230 (at 12 bar) - Sound proofing box.
Atomised pressure bar 12
Fuel temperature max. °C 60
Fuel pre-heater NO
Fuel / air data

net calorific value kWh/Nm3 10

G20 density kg/Nm3 0,71
gas delivery Nm3/h 23/35÷86 30/60÷120 30/93÷184
net calorific value kWh/Nm3 8,6
G25 density kg/Nm3 0,78
gas delivery Nm3/h 27/40÷100 35/70÷140 35/108÷214
net calorific value kWh/Nm3 25,8
LPG density kg/Nm3 2,02
gas delivery Nm3/h --
Fan type reverse blade fan straight blade fan
Air temperature max °C 60
Electrical supply Ph/Hz/V 3N/50/230-400~(±10%)
Auxiliary electrical supply Ph/Hz/V 1/50/230~(±10%)
Control box type LFL 1.333 (FS1) - LGK 16 (FS2)
Total electrical power kW 3 3,7 6,0
Auxiliary electrical power kW 1,5
Heaters electrical power kW --
Protection level IP 44
Pump motor electrical power kW 0,55
Electrical data

Rated pump motor current A 3,6

Pump motor start up current A 9,5
Pump motor protection level IP 44
Fan motor electrical power kW 1,5 2,2 4,5
Rated fan motor current A 5,9 - 3,4 8,8 - 5,1 15,8 - 9,1
Fan motor start up current A 35,4 - 20 52,8 - 30,6 126 - 72,8
Fan motor protection level IP 54
type --
Ignition transformer V1 - V2 230V - 2x5 kV
I1 - I2 1,9A - 30mA
Operation FS1 intermittent (1 stop each 24 h) - FS2 continuos (1 stop each 72 h)
Sound pressure dB (A) 76 79 80,5
Sound power W --
CO emission mg/kWh < 10
Emissions

grade of smoke indicator N° Bacharach <1

Oil
CxHy emission mg/kWh < 10
NOx emission mg/kWh < 185
CO emission mg/kWh < 10
G20
NOx emission mg/kWh < 80
Approval

Directive 909/396 - 88/336 - 72/23 EEC

Conforming to EN 267 - EN 676
Certification CE 0085BP0175 CE 0085BN0625

Reference conditions: Temperature: 20°C - Pressure: 1000 mbar - Altitude: 100 m a.s.l. - Noise measured at a distance of 1 meter.

Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.

2 23
 FIRING RATES

PRODUCT SPECIFICATION
120 12
RLS 160/M MX
Burner:
110 11
Monoblock forced draught LOW NOx dual fuel burner with two stage operation at the oil side and RLS 120/M MX
two stage progressive or modulating operation at the gas side, with a specific kit, fully automatic, 100 10
made up of: RLS 68/M MX
- air suction circuit lined with sound-proofing material 90 9

- centrifugal fan with high performance and low sound emissions 80 8

- air damper for air flow setting and butterfly valve for regulating gas output controlled by a
servomotor with variable cam 70 7
- starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- low emission combustion head, that can be set on the basis of required output, fitted with: 60 6

- stainless steel end cone, resistant to corrosion and high temperatures 50 5

- ignition electrodes
- gas distributor 40 4
- flame stability disk
30 3
- maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply
line 20 2
- minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion

hPa (mbar)
mm H2O
head 10 1
- gears pump for high pressure fuel supply
0 0
- pump starting motor 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 Mcal/h
- oil safety valves
200 400 600 800 1000 1200 1400 1600 1800 2000 kW
- two oil valves (1st and 2nd stage) 0

- flame control panel

- UV photocell for flame detection
- burner on/off selection switch
- manual or automatic output increase/decrease selection switch
Useful working field for choosing the burner
- Oil/Gas selector
- flame inspection window
Modulation range
- slide bars for easier installation and maintenance
- protection filter against radio interference
- IP 44 electric protection level. Test conditions conforming to EN 267 - EN 676:
Temperature: 20°C
Pressure: 1000 mbar
Gas train: Altitude: 100 m a.s.l.
Fuel supply line, 2” configuration:
- MULTIBLOC with integrated filter
- minimum gas pressure switch.
Fuel supply line DN 65 e DN80 configuration:
- filter
- MULTIBLOC
- minimum gas pressure switch.

Conforming to:
- 89/336/EEC directive (electromagnetic compatibility)
- 73/23/EEC directive (low voltage)
- 92/42/EEC directive (performance)
- 90/396/EEC directive (gas)
- 98/37/EEC directive (machinery)
- EN 676 (gas burners)
- EN 267 (oil burners).

Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

22 3
 FUEL SUPPLY SPECIFICATION

A specific index guides your choice of burner from

the various models available in the RLS/M MX series.
Below is a clear and detailed specification description
GAS TRAIN of the product.

The burners are fitted with a butterfly valve to regulate the DESIGNATION OF SERIES
fuel, controlled by a variable profile cam servomotor.
Fuel can be supplied either from the right or left hand sides. Series : R
A maximum gas pressure switch stops the burner in case
of excess pressure in the fuel line. Fuel : S Natural Gas
L Light oil
LS Light oil/Natural Gas
The gas train can be selected to best fit system requirements N Heavy oil
depending on the fuel output and pressure in the supply
line. Size
The gas train can be “Multibloc” type (containing the main
Setting : /1 Single stage /E Electronic cam
components in a single unit) or “Composed” type (assembly ... Two stage /P Proportioning air/gas valve
of the single components). /M Modulating /EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267 - EN676

MZ Class 2 EN267 - EN676
Example of the variable profile cam BLU Class 3 EN267 - EN676
MULTIBLOC gas train type MBD 420 Class 2 EN267
MX Class 3 EN676
1 Gas input pipework
Head : TC Standard head
2 Manual valve TL Extended head
3 Anti-vibration joint
Diagnostic : LP Led panel
4 Pressure gauge with pushbutton cock ST Status panel
12
5 Filter
P1 Flame control system :
11 4 6 Pressure regulator (vertical) FS1 Standard (1 stop every 24 h)
15
10 7 7 Minimum gas pressure switch FS2 Continuous working (1 stop every 72 h)
8 VS safety solenoid (vertical) Electrical supply to the system :
14 9 13 8 P2 6 5 P3 3 2 1
9 VR regulation solenoid (vertical) 1/230/50 1/230V/50Hz
L L1 Two settings: - firing output (rapid opening) 3/230/50 3/230V/50Hz
- maximum output (slow opening) 3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
10 Gasket and flange supplied with the burner 3/220/60 3/220V/60Hz
MULTIBLOC gas train type MBC 1200 11 Gas adjustment butterfly valve 3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz
12 Burner
13 Seal control mechanism for valves 8-9. According Auxiliary voltage :
to standard EN 676, the seal control is compulsory 230/50-60 230V/50-60Hz
for burners with maximum output above 1200 kW 110/50-60 110V/50-60Hz
(in gas train with seal control)
12
14 Gas train-burner adapter ID:
P1
Differential
15 11 4 15 Maximum gas pressure switch switch
10 7
P1 Combustion head pressure
P2 Pressure downstream from the regulator
R LS 160 /M MX TC FS1 3/230-400/50 230/50
14 6 9 13 8 5 3 2 1
P3 BASIC DESIGNATION
P2 P3 Pressure upstream from the filter
L L1 EXTENDED DESIGNATION
L Gas train supplied separately, with the code given in the table
L1 Installer’s responsibility
COMPOSED gas train AVAILABLE BURNER MODELS

RLS 68/M MX TC FS1 3/230-400/50 230/50

RLS 68/M MX TL FS1 3/230-400/50 230/50
RLS 68/M MX TC FS2 3/230-400/50 230/50
RLS 68/M MX TL FS2 3/230-400/50 230/50
12

P1
RLS 120/M MX TC FS1 3/230-400/50 230/50
11 4
RLS 120/M MX TL FS1 3/230-400/50 230/50
15
10 7 RLS 120/M MX TC FS2 3/230-400/50 230/50
RLS 120/M MX TL FS2 3/230-400/50 230/50
14 9 13 6 8 5 3 2 1
P2
P3 RLS 160/M MX TC FS1 3/230-400/50 230/50
L L1 RLS 160/M MX TL FS1 3/230-400/50 230/50

Other versions are available on request.

4 21
Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The valve seal control
device is compulsory (EN 676) on gas trains to burners with a maximum output over 1200 kW. The
seal control is type VPS 504. Example of gas train
“COMPOSED” type
without seal control

Seal control kit

Y
Burner Gas train Kit code Øo
MBD 420 - MBC 1200 SE 50
RLS/M MX 3010367 Øi
MBC 1900 SE 65 FC - MBC 3100 SE 80 FC

Z
X

Stabiliser spring
Example of gas train
Accessory springs are available to vary the pressure range of the gas train stabilisers. The following “MULTIBLOC” type Y
table shows these accessories with their application range.
without seal control Øo

Stabiliser springs
Øi
Gas train Spring Code
White from 4 to 20 mbar 3010381 Z X
MBC 1900 SE 65 FC (CT)* Red from 20 to 40 mbar 3010382
MBC 3100 SE 80 FC (CT)* Black from 40 to 80 mbar 3010383
Green from 80 to 150 mbar 3010384 Gas trains are approved by standard EN 676 together with the burner.
* with and without seal control
The overall dimensions of the gas train depends on how they are constructed. The following table
Please refer to the technical manual for the correct choice of spring. shows the maximum dimensions of the gas trains that can be fitted to RLS/M MX burners, intake and
outlet diameters and seal control if fitted.
Please note that the seal control can be installed as an accessory, if not already installed on the gas
train.
The maximum gas pressure of gas train “Multibloc” type is 360 mbar, and that one of gas train
“Composed” type is 500 mbar.
MULTIBLOC guarantees a range of pressure toward the burner from 3 to 60 mbar. For version DN 65
and DN 80 is from 20 to 40 mbar.
The range of pressure in the MULTIBLOC with flange can be modified choosing the stabiliser spring
(see gas train accessory).

Name Code Øi Øo X mm Y mm Z mm Seal Control

COMPOSED MULTIBLOC
GAS TRAINS
MBD 420 3970181 2” 2” 523 300 100 -
MBD 420 CT 3970182 2” 2” 523 300 227 Incorporated
MBC 1200 SE 50 3970221 2” 2” 573 161 425 -
MBC 1200 SE 50 CT 3970225 2” 2” 573 290 426 Incorporated
GAS TRAINS MBC 1900 SE 65 FC 3970222 DN 65 DN 65 583 237 430 -
MBC 1900 SE 65 FC CT 3970226 DN 65 DN 65 583 300 430 Incorporated
MBC 3100 SE 80 FC 3970223 DN 80 DN 80 633 240 500 -
MBC 3100 SE 80 FC CT 3970227 DN 80 DN 80 633 320 500 Incorporated

20 5
PRESSURE DROP DIAGRAM

The diagrams indicate the minimum pressure drop of the burners with the various gas trains that Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000 Ω) can be installed
can be matched with them; at the value of these pressure drop add the combustion chamber to check the position of the servomotor. The KITS available for the various burners are listed below.
pressure.
Burner Kit code
The value thus calculated represents the minimum required input pressure to the gas train.
RLS/M MX 3010021
NATURAL GAS
RLS 68/M MX
G20 G25
∆P
Combustion head and gas train

Gas train Code Adapter Seal Control

mbar

40
30 42
0 MBD 420 3970181 - Accessory
MB

35 MBD 420 CT 3970182 - Incorporated

Combustion head

25
MBC 1200 SE 50 3970221 - -
30
MBC 1200 SE 50 CT 3970225 - Incorporated
20
25
SE
00

Sound proofing box

12
B

20
M

15

15 If noise emission needs reducing even further, sound-proofing boxes are available, as given in the
10
following table:
10
Pressure drop

5
5 Sound proofing box
0 0 Burner Box type Box code
100 200 300 400 500 600 700 800
kcal/h X 1000 RLS 68-120/M MX C3 3000778
0 200 400 600 800 1000 kW RLS 160M/MX C4 3000779
RLS 120/M MX
G20 G25
∆P
Combustion head and gas train

Gas train Code Adapter Seal Control

mbar

70
50
MBD 420 3970181 - Accessory
20 MBD 420 CT 3970182 - Incorporated
MB4 60
Combustion head

40 MBC 1200 SE 50 3970221 - -

50
MBC 1200 SE 50 CT 3970225 - Incorporated
30 0 SE 40 MBC 1900 SE 65 FC 3970222 3000825 -
120
MBC 900 SE
C 1
M B MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
30
20

20 GAS TRAIN ACCESSORIES

Pressure drop

10
10

0 0
600 700 800 900 1000 1100
kcal/h X 1000 Adapters
600 700 800 900 1000 1100 1200 kW
When the diameter of the gas train is different from the set diameter of the burners, an adapter must
RLS 160/M MX
G20
be fitted between the gas train and the burner. The following table lists the adapters for various
G25
∆P
80 burners.
100 Gas train Code Adapter Seal Control
0
42

70 90 MBD 420 3970181 - Accessory Adapters

B
M
Combustion head and gas train
mbar

MBD 420 CT 3970182 - Incorporated

60
80 Burner Gas train Dimensions Adapter code
MBC 1200 SE 50 3970221 - -
70 1" 1/2
MBC 1200 SE 50 CT 3970225 - Incorporated RLS 120/M MX
Combustion head

50
60 MBC 1900 SE 65 FC 3970222 3000825 - MBC 1900 SE 65 FC (CT*) DN 65 2"1/2 3000825
RLS 160/M MX
2"
40
50
MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
SE
1 200
M BC MBC 3100 SE 80 FC 3970223 3000826 -
30 190
0 SE 40 RLS 160/M MX MBC 3100 SE 80 FC (CT*) DN 80 2"1/2 2" 3000826
MBC MBC 3100 SE 80 FC CT 3970227 3000826 Incorporated
SE
3 100 30
MBC * with and without seal control
20
20
Pressure drop

10
10
note Please contact the Riello Burner
0 0 Technical Office for different pressure levels
800 900 1000 1100 1200 1300 1400 1500 1600 1700 from those above indicated and refer to the
kcal/h X 1000
technical manual for the correct choice of the
900 1100 1300 1500 1700 1900 kW spring.
6 19
 SELECTING THE FUEL SUPPLY LINES

Spacer kit The following diagram enables pressure drop in a pre-existing gas line to be calculated and to select the
correct gas train.
If burner head penetration into the combustion chamber needs reducing, varying thickness spacers The diagram can also be used to select a new gas line when fuel output and pipe length are known. The
are available, as given in the following table: pipe diameter is selected on the basis of the desired pressure drop. The diagram uses methane gas as
reference; if another gas is used, conversion coefficient and a simple formula (on the diagram) transform
Spacer kit the gas output to a methane equivalent (refer to figure A). Please note that the gas train dimensions must
Spacer thickness S (mm) Kit code
take into account the back pressure of the combustion chamber during operations.
Burner
RLS/M MX 110 3000722 Control of the pressure drop in an existing gas line or selecting a new gas supply line.
The methane output equivalent is determined by the formula fig. A on the diagram and the conversion
coefficient.
S

Once the equivalent output has been determined on the delivery scale ( V ), shown at the top of the
diagram, move vertically downwards until you cross the line that represents the pipe diameter; at this
point, move horizontally to the left until you meet the line that represents the pipe length.
Once this point is established you can verify, by moving vertically downwards, the pipe pressure drop
of on the botton scale below (mbar).
Continuous ventilation kit By subtracting this value from the pressure measured on the gas meter, the correct pressure value will
be found for the choice of gas train.
If the burner requires continuous ventilation in the stages without flame, a special kit is available as
given in the following table: Example: - gas used G25
- gas output 9.51 mc/h
- pressure at the gas meter 20 mbar
Continuous ventilation kit - gas line length 15 m
Burner Kit code - conversion coefficient 0.62 (see figure A)
RLS/M MX 3010094 - equivalent methane output V = 9.51 = 15.34 mc/h
0.62
- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
Accessories for modulating operation
- correct pressure = ( 20-1.4 ) = 18.6 mbar
To obtain modulating operation, the RLS 160/M MX series of burners requires a regulator with three
point outlet controls. The following table lists the accessories for modulating operation with their
application range.
45 61 76 95 122 152 V
30 15,34
Burner Regulator type Regulator code 22
1 2 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 400 600 800 1000

RLS/M MX 15
RWF 40 3010212 12
9
6

6"
PIP
EL
EN
GT
H(

4"
m)

The relative temperature or pressure probes fitted to the regulator must be chosen on the basis of

3"
2"
the application.

1/
2"

2
1"
V = Gas output Nmc/h

1
1"
Probe type Range (°C) (bar) Probe code

/2
1/
f

4
Temperature PT 100 -100 ÷ 500°C 3010110

1"
3/
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
{

4
1 - G20

1/
f = 0,62 - G25

2
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214 1,18 - G31

Figure A
PIPE DIAMETER
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 1 1,4 2 3 4 5 6 10 20
PRESSURE DROP (mbar)

18 7
 BURNER ACCESSORIES

HYDRAULIC CIRCUIT

The burners are fitted with three valves (a safety

valve and two oil delivery valves) along the oil line Nozzles
from the pump to the nozzle.
A thermostatic control device, on the basis of required The nozzles must be ordered separately. The following table shows the features and codes on the
output, regulates oil delivery valves opening, allowing basis of the maximum required fuel output.
light oil passage trough the valves and to the nozzle.
Delivery valves open contemporary to the air damper
opening, controlled by a servomotor. Nozzles type 60° B
The pumping group is fitted whit a pump, an oil filter
Burner Rated delivery kg/h (*) GPH Nozzle
and a regulating valve: through this it is possible to code
manaully adjusts atomised pressure, which in factory
is preset at 12 bar. 21,2 5,00 3042582
23,3 5,50 3042202
25,5 6,00 3042583
Example of light oil pump of RLS 160/M MX burner 27,6 6,50 3042222
29,7 7,00 3042584
RLS 68-120/M MX
RLS/M MX 31,8 7,50 3042242
33,9 8,00 3042585
36,1 8,50 3042262
38,2 9,00 3042586
40,3 9,50 3042282
V2 V1
U1 42,4 10,00 3042292
U2
VS PV 46,7 11,00 3042312
50,9 12,00 3042322
55,1 13,00 3042332
P
59,4 14,00 3042352
63,6 15,00 3042362
RLS/M MX 67,9 16,00 3042382
72,1 17,00 3042392
76,4 18,00 3042412
80,6 19,00 3042422
P Pump with filter and pressure regulator on the output circuit
84,8 20,00 3042442
VS Safety valve on the output circuit
V1 1st stage valve 93,3 22,00 3042462
V2 2nd stage valve 101,8 24,00 3042472
PV Nozzle holder 110,3 26,00 3042482
U1 1st stage nozzle
RLS 160/M MX
118,8 28,00 3042492
U2 2nd stage nozzle
(*) Nozzle rated delivery is reffered to atomized pressure

8 17
 INSTALLATION DESCRIPTION

SELECTING THE FUEL SUPPLY LINES

Installation, start up and maintenance must be carried out
by qualified and skilled personnel.
The fuel feed must be completed with the safety devices required by the local norms.
All operations must be performed in accordance with the
technical handbook supplied with the burner.
The table shows the choice of piping diameter, depending on the difference in height between the
burner and the tank and their distance.

BURNER SETTING MAXIMUM EQUIVALENT LENGTH FOR THE PIPING L[m]

All the burners have slide bars, for easier installation Model RLS 160/M MX
and maintenance. Diameter piping Ø12mm Ø14mm Ø16mm
+H, -H (m) Lmax (m) Lmax (m) Lmax (m)
After drilling the boilerplate, using the supplied +4,0 71 138 150
gasket as a template, dismantle the blast tube from +3,0 62 122 150
the burner and fix it to the boiler.
+2,0 53 106 150
Adjust the combustion head. +1,0 44 90 150
+0,5 40 82 150
Fit the gas train choosing this on the basis of the 0 36 74 137
maximum boiler output and following the diagrams -0,5 32 66 123
included in the burner instruction handbook.
-1,0 28 58 109

Refit the burner casing to the slide bars. -2,0 19 42 81

-3,0 10 26 53
Install the nozzle choosing this on the basis of the -4,0 - 10 25
maximum boiler output and following the diagrams
included in the burner instruction handbook.

Check the position of the electrodes. H Difference in height pump-foot valve

7 Ø Internal pipe diameter
Close the burner, sliding it up to the flange, keeping
P Max. height 10 m
it slightly raised to avoid the flame stability disk
rubbing against the blast tube. 10 V Height 4 m
9 5 1 Burner
V
1
2 Burner pump
P
3 Filter
ELECTRICAL AND HYDRAULIC
4 Manual shut off valve
CONNECTIONS AND START UP 6
5 Suction pipework
+H
The burners are supplied for connection to two 2 6 Bottom valve
10 cm
pipes fuel supply system. 7 Remote controlled rapid manual
8 shut off valve
(compulsory in Italy)
Connect the ends of the flexible pipes to the suction
4 8 Type approved shut off solenoid valve
and return pipework using the supplied nipples. 3 (compulsory in Italy)
7 5
9 Return pipework
Make the electrical connections to the burner
following the wiring diagrams included in the 9 10 Check valve
instruction handbook.
-H
Prime the pump by turning the motor (after checking
rotation direction if it is a three phase motor).
6
Adjust the gas train for first start.

On start up, check:

- Pressure pump and valve unit regulator (to max.
and min.) note With ring distribution oil systems, the feasible drawings and dimensioning are the responsibility
- Gas pressure at the combustion head (to max. of specialised engineering studios, who must check compatibility with the requirements and
and min. output) features of each single installation.
- Combustion quality, in terms of unburned
substances and excess air.

16 9
 VENTILATION OVERALL DIMENSIONS (mm)

The ventilation circuit produces low

noise levels with high
performances pressure and air
output, in despite of the compact dimensions.
The special design of the air suction circuit and the use of sound- BURNER
proofing material keeps noise level very low.
A variable profile cam connects the fuel and air regulations,
ensuring high fuel efficiency at all firing ranges.
A minimum air pressure switch stops the burner when there is O - O(1)
A E F - F(1)
an insufficient quantity of air at the combustion head.
B C L

D V
Example of the servomotor for air/gas setting I

N M

Model A B C D E F - F (1) H I L M N O - O (1) V

RLS 68/M MX 691 296 395 555 840 260 - 395 214 430 214 2” 134 1161 - 1300 221
COMBUSTION HEAD
RLS 120/M MX 733 338 395 555 840 260 - 395 214 430 214 2” 134 1161 - 1300 221
RLS 160/M MX 843 366 477 555 847 373 - 503 221 430 221 Rp2 141 1395 - 1535 186
(1) Length with extended combustion head.

Different lengths of the combustion

head can be chosen for the BURNER - BOILER MOUNTING FLANGE
RLS/M MX series of burners.
The choice depends on the thickness of the front panel and the
type of boiler.
Depending on the type of generator, check that the penetration 45°
of the head into the combustion chamber is correct. P Model P Q R
Q
The internal positioning of the combustion head can easily be RLS 68-120/M MX 195 275 - 325 M12
adjusted to the maximum defined output by adjusting a screw
45° RLS 160/M MX 230 325 - 368 M16
fixed to the flange. R

note The burners of RLS/M MX series are not suitable to be

installed on boiler with “reverse flame chamber”.
Example of RLS 160/M MX burner combustion
head.

Flame dimensions PACKAGING

ax 2 D
Lm
3
in
L
Z Model X - X(1) Y Z kg
Lm 1,5
RLS 68/M MX 1270 - 1400 900 750 39
70
2 Y RLS 120/M MX 1270 - 1400 900 750 76
D max
Flame diameter (m)

1 X 1270 - 1400 900 750 95

RLS 160/M MX
Flame lenght (m)

D min
(1) Length with extended combustion head.
1 0,5
Example:
Burner thermal output = 2000 kW;
L flame (m) = 2,7 m (medium value);
0 0 D flame (m) = 0,8 m (medium value)
0 1 2 3 4
Burner output (MW)

10 15
 EMISSIONS ADJUSTMENT

BURNER OPERATION MODE

The emission data has been measured at maximum output,
according to EN 676 and EN 267 standard. The RLS/M MX series of burners can
The NOx emissions of RLS/M MX burners are conforming have “two stage” operation at the oil
to class 3 of EN 676 (gas) and Class 2 of EN 267 (oil). side and “modulating” operation at
the gas side with the installation of a
PID logic regulator and respective
NOx EMISSIONS CO EMISSIONS NOISE EMISSIONS probes. When burner is supplied with
250 25 light oil a modulation ratio of 2:1 is
mg/kWh

mg/kWh 100
reached thanks to the “two nozzles”

dB(A)
200 20 solution; when burner is supplied with
80
gas modulation ratio is 6:1.
150 15
The air is adapted to the servomotor
60 rotations. Example of a regulator
100 10 40 On “two stage” operation, the burner
50
gradually adjusts output to the
5 20 requested level, by varying between
0
the two pre-set levels (see figure A).
0 0 “Modulating” operation
RLS/M MX RLS/M MX RLS/M MX “Two stage” operation In “modulating” operation,

Controlled variable
°C
°C
normally required in steam bar

Controlled variable
bar generators, in superheater
Gas working Light oil working boilers or diathermic oil
burners, a specific regulator
and probes are required. Time
MAX
time These are supplied as
accessories that must be
MAX MIN

Output
ordered separately. The
MIN
burner can work for long

Output
Time
periods at intermediate
time
Combustion head operating diagram of RLS/M MX model Figure A output levels (see figure B). Figure B

In the RLS/M MX burners part of

the gas is distributed through
outlets which are perpendicular to
START UP CYCLE
the air flow, while the remaining
gas is injected directly into the
centre of the flame. RLS 68-120-160/M MX
This prevents no homogeneous 0” Thermostat closes. The motor
concentrations in the flame with starts running.
areas of high oxidation, 6”-39” The servomotor opens the air
producing very stable flame with damper.
gradual and progressive 39”-42” Pre-purge with air damper
combustion as the flame develops, open.
thus giving polluting emission 42”-67” The servomotor takes the air
values below even the most damper to the firing position.
restrictive norm values. 70” Pre-ignition
76” Solenoid security valve VS
and V1 1st stage valve open;
1st stage flame
79” After 3” firing the ignition
transformer switches off (if
flame is detected, otherwise
there is a lock-out)
88” If heat request is not yet
satisfied, 2nd stage solenoid
valve V2 opens and at the
same time servomotor open
completely the air damper.
The starting cycle comes to
an end. 2nd stage flame.

14 11
 WIRING DIAGRAMS

Electrical connections must be

made by qualified and skilled “MODULATING” OPERATION – temperature probe
personnel, according to the local
regulations. RLS/M MX

MB

GND
DC+
PT1
PT3
PT5

DC-

D1
T2
T1

T6
T8
T7

PE
M
N
L
Example of the terminal board
for electrical connections a b c d

Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
for the RLS/M MX model BT

RWF 40
TWO STAGE PROGRESSIVE OPERATION

MB - Burner auxiliary terminal board

RLS/M MX without seal control S - External lock-out signal
IN - Manual switch
MB BT - Temperature probe

GND
DC+
V11
V21

PT1
PT3
PT5

DC-

D1
R3

30
P1

P2
L1
L2
L3
PE

S3

PE
T1

T2

T6
T7
T8

M
F - Fuse (see table A)
N
N

N
N
N
L

L - Lead section (see table A)

L TS RWF40 - Regulator (installed on the burner)
TL
P ϑ
Pϑ
TR VR VS MB - Burner terminal board
F PS PG
T6A ϑ P TS - Safety thermostat
S P
IN S - External lock-out signal
IN - Manual switch
TL - Threshold thermostat
TR - High/low flame setting thermostat
L N T6A - 6A fuse
PE L1 L2 L3
1ph ~ 50Hz 230V
F - Fuse (see table A)
L - Lead section (see table A)
3ph ~ 50Hz 400/230V PG - Minimum gas pressure switch
PS - Lock-out reset button
“MODULATING” OPERATION – pressure probe
M
3~ VR - Adjustment valve
VS - Safety valve
RLS/M MX

RLS/M MX with seal control MB

GND
DC+
PT1
PT3
PT5

DC-

D1
T2
T1

T6
T8
T7

PE
M
N
L
MB MB - Burner terminal board
GND
DC+
V11
V21

PT1
PT3
PT5

DC-

D1
R3

30
P1

P2
L1
L2
L3
PE

S3

PE
T1

T2

T6
T7
T8

TS - Safety thermostat
M
N
N

N
N
N
L

S - External lock-out signal

L TS S1 - External lock-out signal on
P ϑ
TL
the seal control
PE

Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
Pϑ
TR VR VS IN - Manual switch 1 2 PE
F PS TL - Threshold thermostat
T6A
S
IN
ϑ P TR - High/low flame setting BP
thermostat
T6A - 6A fuse
RWF 40
F - Fuse (see table A) 4/20mA
L - Lead section (see table A)
L N PG - Minimum gas pressure
PE L1 L2 L3 switch
1ph ~ 50Hz 230V
3ph ~ 50Hz 400/230V PS - Lock-out reset button
VR - Adjustment valve
M S1 VS - Safety valve
3~ VPS - Seal control MB - Burner auxiliary terminal board
S - External lock-out signal
IN - Manual switch
T8 T7 T6 B5 N PE L1 1 2 BP - Pressure probe
F - Fuse (see table A)
PG 1 2 L - Lead section (see table A)
P RWF40 - Regulator (installed on the burner)
3
VPS

The following table shows the

supply lead sections and the type Model RLS 68/M MX RLS 120/M MX RLS 160/M MX
of fuse to be used. 230V 400V 230V 400V 230V 400V
F A T16 T10 T16 T10 T25 T20
L mm2 2,5 1,5 2,5 1,5 2,5 2,5
Table A

12 13
 WIRING DIAGRAMS

Electrical connections must be

made by qualified and skilled “MODULATING” OPERATION – temperature probe
personnel, according to the local
regulations. RLS/M MX

MB

GND
DC+
PT1
PT3
PT5

DC-

D1
T2
T1

T6
T8
T7

PE
M
N
L
Example of the terminal board
for electrical connections a b c d

Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
for the RLS/M MX model BT

RWF 40
TWO STAGE PROGRESSIVE OPERATION

MB - Burner auxiliary terminal board

RLS/M MX without seal control S - External lock-out signal
IN - Manual switch
MB BT - Temperature probe

GND
DC+
V11
V21

PT1
PT3
PT5

DC-

D1
R3

30
P1

P2
L1
L2
L3
PE

S3

PE
T1

T2

T6
T7
T8

M
F - Fuse (see table A)
N
N

N
N
N
L

L - Lead section (see table A)

L TS RWF40 - Regulator (installed on the burner)
TL
P ϑ
Pϑ
TR VR VS MB - Burner terminal board
F PS PG
T6A ϑ P TS - Safety thermostat
S P
IN S - External lock-out signal
IN - Manual switch
TL - Threshold thermostat
TR - High/low flame setting thermostat
L N T6A - 6A fuse
PE L1 L2 L3
1ph ~ 50Hz 230V
F - Fuse (see table A)
L - Lead section (see table A)
3ph ~ 50Hz 400/230V PG - Minimum gas pressure switch
PS - Lock-out reset button
“MODULATING” OPERATION – pressure probe
M
3~ VR - Adjustment valve
VS - Safety valve
RLS/M MX

RLS/M MX with seal control MB

GND
DC+
PT1
PT3
PT5

DC-

D1
T2
T1

T6
T8
T7

PE
M
N
L
MB MB - Burner terminal board
GND
DC+
V11
V21

PT1
PT3
PT5

DC-

D1
R3

30
P1

P2
L1
L2
L3
PE

S3

PE
T1

T2

T6
T7
T8

TS - Safety thermostat
M
N
N

N
N
N
L

S - External lock-out signal

L TS S1 - External lock-out signal on
P ϑ
TL
the seal control
PE

Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
Pϑ
TR VR VS IN - Manual switch 1 2 PE
F PS TL - Threshold thermostat
T6A
S
IN
ϑ P TR - High/low flame setting BP
thermostat
T6A - 6A fuse
RWF 40
F - Fuse (see table A) 4/20mA
L - Lead section (see table A)
L N PG - Minimum gas pressure
PE L1 L2 L3 switch
1ph ~ 50Hz 230V
3ph ~ 50Hz 400/230V PS - Lock-out reset button
VR - Adjustment valve
M S1 VS - Safety valve
3~ VPS - Seal control MB - Burner auxiliary terminal board
S - External lock-out signal
IN - Manual switch
T8 T7 T6 B5 N PE L1 1 2 BP - Pressure probe
F - Fuse (see table A)
PG 1 2 L - Lead section (see table A)
P RWF40 - Regulator (installed on the burner)
3
VPS

The following table shows the

supply lead sections and the type Model RLS 68/M MX RLS 120/M MX RLS 160/M MX
of fuse to be used. 230V 400V 230V 400V 230V 400V
F A T16 T10 T16 T10 T25 T20
L mm2 2,5 1,5 2,5 1,5 2,5 2,5
Table A

12 13
 EMISSIONS ADJUSTMENT

BURNER OPERATION MODE

The emission data has been measured at maximum output,
according to EN 676 and EN 267 standard. The RLS/M MX series of burners can
The NOx emissions of RLS/M MX burners are conforming have “two stage” operation at the oil
to class 3 of EN 676 (gas) and Class 2 of EN 267 (oil). side and “modulating” operation at
the gas side with the installation of a
PID logic regulator and respective
NOx EMISSIONS CO EMISSIONS NOISE EMISSIONS probes. When burner is supplied with
250 25 light oil a modulation ratio of 2:1 is
mg/kWh

mg/kWh 100
reached thanks to the “two nozzles”

dB(A)
200 20 solution; when burner is supplied with
80
gas modulation ratio is 6:1.
150 15
The air is adapted to the servomotor
60 rotations. Example of a regulator
100 10 40 On “two stage” operation, the burner
50
gradually adjusts output to the
5 20 requested level, by varying between
0
the two pre-set levels (see figure A).
0 0 “Modulating” operation
RLS/M MX RLS/M MX RLS/M MX “Two stage” operation In “modulating” operation,

Controlled variable
°C
°C
normally required in steam bar

Controlled variable
bar generators, in superheater
Gas working Light oil working boilers or diathermic oil
burners, a specific regulator
and probes are required. Time
MAX
time These are supplied as
accessories that must be
MAX MIN

Output
ordered separately. The
MIN
burner can work for long

Output
Time
periods at intermediate
time
Combustion head operating diagram of RLS/M MX model Figure A output levels (see figure B). Figure B

In the RLS/M MX burners part of

the gas is distributed through
outlets which are perpendicular to
START UP CYCLE
the air flow, while the remaining
gas is injected directly into the
centre of the flame. RLS 68-120-160/M MX
This prevents no homogeneous 0” Thermostat closes. The motor
concentrations in the flame with starts running.
areas of high oxidation, 6”-39” The servomotor opens the air
producing very stable flame with damper.
gradual and progressive 39”-42” Pre-purge with air damper
combustion as the flame develops, open.
thus giving polluting emission 42”-67” The servomotor takes the air
values below even the most damper to the firing position.
restrictive norm values. 70” Pre-ignition
76” Solenoid security valve VS
and V1 1st stage valve open;
1st stage flame
79” After 3” firing the ignition
transformer switches off (if
flame is detected, otherwise
there is a lock-out)
88” If heat request is not yet
satisfied, 2nd stage solenoid
valve V2 opens and at the
same time servomotor open
completely the air damper.
The starting cycle comes to
an end. 2nd stage flame.

14 11
 VENTILATION OVERALL DIMENSIONS (mm)

The ventilation circuit produces low

noise levels with high
performances pressure and air
output, in despite of the compact dimensions.
The special design of the air suction circuit and the use of sound- BURNER
proofing material keeps noise level very low.
A variable profile cam connects the fuel and air regulations,
ensuring high fuel efficiency at all firing ranges.
A minimum air pressure switch stops the burner when there is O - O(1)
A E F - F(1)
an insufficient quantity of air at the combustion head.
B C L

D V
Example of the servomotor for air/gas setting I

N M

Model A B C D E F - F (1) H I L M N O - O (1) V

RLS 68/M MX 691 296 395 555 840 260 - 395 214 430 214 2” 134 1161 - 1300 221
COMBUSTION HEAD
RLS 120/M MX 733 338 395 555 840 260 - 395 214 430 214 2” 134 1161 - 1300 221
RLS 160/M MX 843 366 477 555 847 373 - 503 221 430 221 Rp2 141 1395 - 1535 186
(1) Length with extended combustion head.

Different lengths of the combustion

head can be chosen for the BURNER - BOILER MOUNTING FLANGE
RLS/M MX series of burners.
The choice depends on the thickness of the front panel and the
type of boiler.
Depending on the type of generator, check that the penetration 45°
of the head into the combustion chamber is correct. P Model P Q R
Q
The internal positioning of the combustion head can easily be RLS 68-120/M MX 195 275 - 325 M12
adjusted to the maximum defined output by adjusting a screw
45° RLS 160/M MX 230 325 - 368 M16
fixed to the flange. R

note The burners of RLS/M MX series are not suitable to be

installed on boiler with “reverse flame chamber”.
Example of RLS 160/M MX burner combustion
head.

Flame dimensions PACKAGING

ax 2 D
Lm
3
in
L
Z Model X - X(1) Y Z kg
Lm 1,5
RLS 68/M MX 1270 - 1400 900 750 39
70
2 Y RLS 120/M MX 1270 - 1400 900 750 76
D max
Flame diameter (m)

1 X 1270 - 1400 900 750 95

RLS 160/M MX
Flame lenght (m)

D min
(1) Length with extended combustion head.
1 0,5
Example:
Burner thermal output = 2000 kW;
L flame (m) = 2,7 m (medium value);
0 0 D flame (m) = 0,8 m (medium value)
0 1 2 3 4
Burner output (MW)

10 15
 INSTALLATION DESCRIPTION

SELECTING THE FUEL SUPPLY LINES

Installation, start up and maintenance must be carried out
by qualified and skilled personnel.
The fuel feed must be completed with the safety devices required by the local norms.
All operations must be performed in accordance with the
technical handbook supplied with the burner.
The table shows the choice of piping diameter, depending on the difference in height between the
burner and the tank and their distance.

BURNER SETTING MAXIMUM EQUIVALENT LENGTH FOR THE PIPING L[m]

All the burners have slide bars, for easier installation Model RLS 160/M MX
and maintenance. Diameter piping Ø12mm Ø14mm Ø16mm
+H, -H (m) Lmax (m) Lmax (m) Lmax (m)
After drilling the boilerplate, using the supplied +4,0 71 138 150
gasket as a template, dismantle the blast tube from +3,0 62 122 150
the burner and fix it to the boiler.
+2,0 53 106 150
Adjust the combustion head. +1,0 44 90 150
+0,5 40 82 150
Fit the gas train choosing this on the basis of the 0 36 74 137
maximum boiler output and following the diagrams -0,5 32 66 123
included in the burner instruction handbook.
-1,0 28 58 109

Refit the burner casing to the slide bars. -2,0 19 42 81

-3,0 10 26 53
Install the nozzle choosing this on the basis of the -4,0 - 10 25
maximum boiler output and following the diagrams
included in the burner instruction handbook.

Check the position of the electrodes. H Difference in height pump-foot valve

7 Ø Internal pipe diameter
Close the burner, sliding it up to the flange, keeping
P Max. height 10 m
it slightly raised to avoid the flame stability disk
rubbing against the blast tube. 10 V Height 4 m
9 5 1 Burner
V
1
2 Burner pump
P
3 Filter
ELECTRICAL AND HYDRAULIC
4 Manual shut off valve
CONNECTIONS AND START UP 6
5 Suction pipework
+H
The burners are supplied for connection to two 2 6 Bottom valve
10 cm
pipes fuel supply system. 7 Remote controlled rapid manual
8 shut off valve
(compulsory in Italy)
Connect the ends of the flexible pipes to the suction
4 8 Type approved shut off solenoid valve
and return pipework using the supplied nipples. 3 (compulsory in Italy)
7 5
9 Return pipework
Make the electrical connections to the burner
following the wiring diagrams included in the 9 10 Check valve
instruction handbook.
-H
Prime the pump by turning the motor (after checking
rotation direction if it is a three phase motor).
6
Adjust the gas train for first start.

On start up, check:

- Pressure pump and valve unit regulator (to max.
and min.) note With ring distribution oil systems, the feasible drawings and dimensioning are the responsibility
- Gas pressure at the combustion head (to max. of specialised engineering studios, who must check compatibility with the requirements and
and min. output) features of each single installation.
- Combustion quality, in terms of unburned
substances and excess air.

16 9
 BURNER ACCESSORIES

HYDRAULIC CIRCUIT

The burners are fitted with three valves (a safety

valve and two oil delivery valves) along the oil line Nozzles
from the pump to the nozzle.
A thermostatic control device, on the basis of required The nozzles must be ordered separately. The following table shows the features and codes on the
output, regulates oil delivery valves opening, allowing basis of the maximum required fuel output.
light oil passage trough the valves and to the nozzle.
Delivery valves open contemporary to the air damper
opening, controlled by a servomotor. Nozzles type 60° B
The pumping group is fitted whit a pump, an oil filter
Burner Rated delivery kg/h (*) GPH Nozzle
and a regulating valve: through this it is possible to code
manaully adjusts atomised pressure, which in factory
is preset at 12 bar. 21,2 5,00 3042582
23,3 5,50 3042202
25,5 6,00 3042583
Example of light oil pump of RLS 160/M MX burner 27,6 6,50 3042222
29,7 7,00 3042584
RLS 68-120/M MX
RLS/M MX 31,8 7,50 3042242
33,9 8,00 3042585
36,1 8,50 3042262
38,2 9,00 3042586
40,3 9,50 3042282
V2 V1
U1 42,4 10,00 3042292
U2
VS PV 46,7 11,00 3042312
50,9 12,00 3042322
55,1 13,00 3042332
P
59,4 14,00 3042352
63,6 15,00 3042362
RLS/M MX 67,9 16,00 3042382
72,1 17,00 3042392
76,4 18,00 3042412
80,6 19,00 3042422
P Pump with filter and pressure regulator on the output circuit
84,8 20,00 3042442
VS Safety valve on the output circuit
V1 1st stage valve 93,3 22,00 3042462
V2 2nd stage valve 101,8 24,00 3042472
PV Nozzle holder 110,3 26,00 3042482
U1 1st stage nozzle
RLS 160/M MX
118,8 28,00 3042492
U2 2nd stage nozzle
(*) Nozzle rated delivery is reffered to atomized pressure

8 17
 SELECTING THE FUEL SUPPLY LINES

Spacer kit The following diagram enables pressure drop in a pre-existing gas line to be calculated and to select the
correct gas train.
If burner head penetration into the combustion chamber needs reducing, varying thickness spacers The diagram can also be used to select a new gas line when fuel output and pipe length are known. The
are available, as given in the following table: pipe diameter is selected on the basis of the desired pressure drop. The diagram uses methane gas as
reference; if another gas is used, conversion coefficient and a simple formula (on the diagram) transform
Spacer kit the gas output to a methane equivalent (refer to figure A). Please note that the gas train dimensions must
Spacer thickness S (mm) Kit code
take into account the back pressure of the combustion chamber during operations.
Burner
RLS/M MX 110 3000722 Control of the pressure drop in an existing gas line or selecting a new gas supply line.
The methane output equivalent is determined by the formula fig. A on the diagram and the conversion
coefficient.
S

Once the equivalent output has been determined on the delivery scale ( V ), shown at the top of the
diagram, move vertically downwards until you cross the line that represents the pipe diameter; at this
point, move horizontally to the left until you meet the line that represents the pipe length.
Once this point is established you can verify, by moving vertically downwards, the pipe pressure drop
of on the botton scale below (mbar).
Continuous ventilation kit By subtracting this value from the pressure measured on the gas meter, the correct pressure value will
be found for the choice of gas train.
If the burner requires continuous ventilation in the stages without flame, a special kit is available as
given in the following table: Example: - gas used G25
- gas output 9.51 mc/h
- pressure at the gas meter 20 mbar
Continuous ventilation kit - gas line length 15 m
Burner Kit code - conversion coefficient 0.62 (see figure A)
RLS/M MX 3010094 - equivalent methane output V = 9.51 = 15.34 mc/h
0.62
- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
Accessories for modulating operation
- correct pressure = ( 20-1.4 ) = 18.6 mbar
To obtain modulating operation, the RLS 160/M MX series of burners requires a regulator with three
point outlet controls. The following table lists the accessories for modulating operation with their
application range.
45 61 76 95 122 152 V
30 15,34
Burner Regulator type Regulator code 22
1 2 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 400 600 800 1000

RLS/M MX 15
RWF 40 3010212 12
9
6

6"
PIP
EL
EN
GT
H(

4"
m)

The relative temperature or pressure probes fitted to the regulator must be chosen on the basis of

3"
2"
the application.

1/
2"

2
1"
V = Gas output Nmc/h

1
1"
Probe type Range (°C) (bar) Probe code

/2
1/
f

4
Temperature PT 100 -100 ÷ 500°C 3010110

1"
3/
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
{

4
1 - G20

1/
f = 0,62 - G25

2
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214 1,18 - G31

Figure A
PIPE DIAMETER
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 1 1,4 2 3 4 5 6 10 20
PRESSURE DROP (mbar)

18 7
PRESSURE DROP DIAGRAM

The diagrams indicate the minimum pressure drop of the burners with the various gas trains that Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000 Ω) can be installed
can be matched with them; at the value of these pressure drop add the combustion chamber to check the position of the servomotor. The KITS available for the various burners are listed below.
pressure.
Burner Kit code
The value thus calculated represents the minimum required input pressure to the gas train.
RLS/M MX 3010021
NATURAL GAS
RLS 68/M MX
G20 G25
∆P
Combustion head and gas train

Gas train Code Adapter Seal Control

mbar

40
30 42
0 MBD 420 3970181 - Accessory
MB

35 MBD 420 CT 3970182 - Incorporated

Combustion head

25
MBC 1200 SE 50 3970221 - -
30
MBC 1200 SE 50 CT 3970225 - Incorporated
20
25
SE
00

Sound proofing box

12
B

20
M

15

15 If noise emission needs reducing even further, sound-proofing boxes are available, as given in the
10
following table:
10
Pressure drop

5
5 Sound proofing box
0 0 Burner Box type Box code
100 200 300 400 500 600 700 800
kcal/h X 1000 RLS 68-120/M MX C3 3000778
0 200 400 600 800 1000 kW RLS 160M/MX C4 3000779
RLS 120/M MX
G20 G25
∆P
Combustion head and gas train

Gas train Code Adapter Seal Control

mbar

70
50
MBD 420 3970181 - Accessory
20 MBD 420 CT 3970182 - Incorporated
MB4 60
Combustion head

40 MBC 1200 SE 50 3970221 - -

50
MBC 1200 SE 50 CT 3970225 - Incorporated
30 0 SE 40 MBC 1900 SE 65 FC 3970222 3000825 -
120
MBC 900 SE
C 1
M B MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
30
20

20 GAS TRAIN ACCESSORIES

Pressure drop

10
10

0 0
600 700 800 900 1000 1100
kcal/h X 1000 Adapters
600 700 800 900 1000 1100 1200 kW
When the diameter of the gas train is different from the set diameter of the burners, an adapter must
RLS 160/M MX
G20
be fitted between the gas train and the burner. The following table lists the adapters for various
G25
∆P
80 burners.
100 Gas train Code Adapter Seal Control
0
42

70 90 MBD 420 3970181 - Accessory Adapters

B
M
Combustion head and gas train
mbar

MBD 420 CT 3970182 - Incorporated

60
80 Burner Gas train Dimensions Adapter code
MBC 1200 SE 50 3970221 - -
70 1" 1/2
MBC 1200 SE 50 CT 3970225 - Incorporated RLS 120/M MX
Combustion head

50
60 MBC 1900 SE 65 FC 3970222 3000825 - MBC 1900 SE 65 FC (CT*) DN 65 2"1/2 3000825
RLS 160/M MX
2"
40
50
MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
SE
1 200
M BC MBC 3100 SE 80 FC 3970223 3000826 -
30 190
0 SE 40 RLS 160/M MX MBC 3100 SE 80 FC (CT*) DN 80 2"1/2 2" 3000826
MBC MBC 3100 SE 80 FC CT 3970227 3000826 Incorporated
SE
3 100 30
MBC * with and without seal control
20
20
Pressure drop

10
10
note Please contact the Riello Burner
0 0 Technical Office for different pressure levels
800 900 1000 1100 1200 1300 1400 1500 1600 1700 from those above indicated and refer to the
kcal/h X 1000
technical manual for the correct choice of the
900 1100 1300 1500 1700 1900 kW spring.
6 19
Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The valve seal control
device is compulsory (EN 676) on gas trains to burners with a maximum output over 1200 kW. The
seal control is type VPS 504. Example of gas train
“COMPOSED” type
without seal control

Seal control kit

Y
Burner Gas train Kit code Øo
MBD 420 - MBC 1200 SE 50
RLS/M MX 3010367 Øi
MBC 1900 SE 65 FC - MBC 3100 SE 80 FC

Z
X

Stabiliser spring
Example of gas train
Accessory springs are available to vary the pressure range of the gas train stabilisers. The following “MULTIBLOC” type Y
table shows these accessories with their application range.
without seal control Øo

Stabiliser springs
Øi
Gas train Spring Code
White from 4 to 20 mbar 3010381 Z X
MBC 1900 SE 65 FC (CT)* Red from 20 to 40 mbar 3010382
MBC 3100 SE 80 FC (CT)* Black from 40 to 80 mbar 3010383
Green from 80 to 150 mbar 3010384 Gas trains are approved by standard EN 676 together with the burner.
* with and without seal control
The overall dimensions of the gas train depends on how they are constructed. The following table
Please refer to the technical manual for the correct choice of spring. shows the maximum dimensions of the gas trains that can be fitted to RLS/M MX burners, intake and
outlet diameters and seal control if fitted.
Please note that the seal control can be installed as an accessory, if not already installed on the gas
train.
The maximum gas pressure of gas train “Multibloc” type is 360 mbar, and that one of gas train
“Composed” type is 500 mbar.
MULTIBLOC guarantees a range of pressure toward the burner from 3 to 60 mbar. For version DN 65
and DN 80 is from 20 to 40 mbar.
The range of pressure in the MULTIBLOC with flange can be modified choosing the stabiliser spring
(see gas train accessory).

Name Code Øi Øo X mm Y mm Z mm Seal Control

COMPOSED MULTIBLOC
GAS TRAINS
MBD 420 3970181 2” 2” 523 300 100 -
MBD 420 CT 3970182 2” 2” 523 300 227 Incorporated
MBC 1200 SE 50 3970221 2” 2” 573 161 425 -
MBC 1200 SE 50 CT 3970225 2” 2” 573 290 426 Incorporated
GAS TRAINS MBC 1900 SE 65 FC 3970222 DN 65 DN 65 583 237 430 -
MBC 1900 SE 65 FC CT 3970226 DN 65 DN 65 583 300 430 Incorporated
MBC 3100 SE 80 FC 3970223 DN 80 DN 80 633 240 500 -
MBC 3100 SE 80 FC CT 3970227 DN 80 DN 80 633 320 500 Incorporated

20 5
 FUEL SUPPLY SPECIFICATION

A specific index guides your choice of burner from

the various models available in the RLS/M MX series.
Below is a clear and detailed specification description
GAS TRAIN of the product.

The burners are fitted with a butterfly valve to regulate the DESIGNATION OF SERIES
fuel, controlled by a variable profile cam servomotor.
Fuel can be supplied either from the right or left hand sides. Series : R
A maximum gas pressure switch stops the burner in case
of excess pressure in the fuel line. Fuel : S Natural Gas
L Light oil
LS Light oil/Natural Gas
The gas train can be selected to best fit system requirements N Heavy oil
depending on the fuel output and pressure in the supply
line. Size
The gas train can be “Multibloc” type (containing the main
Setting : /1 Single stage /E Electronic cam
components in a single unit) or “Composed” type (assembly ... Two stage /P Proportioning air/gas valve
of the single components). /M Modulating /EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267 - EN676

MZ Class 2 EN267 - EN676
Example of the variable profile cam BLU Class 3 EN267 - EN676
MULTIBLOC gas train type MBD 420 Class 2 EN267
MX Class 3 EN676
1 Gas input pipework
Head : TC Standard head
2 Manual valve TL Extended head
3 Anti-vibration joint
Diagnostic : LP Led panel
4 Pressure gauge with pushbutton cock ST Status panel
12
5 Filter
P1 Flame control system :
11 4 6 Pressure regulator (vertical) FS1 Standard (1 stop every 24 h)
15
10 7 7 Minimum gas pressure switch FS2 Continuous working (1 stop every 72 h)
8 VS safety solenoid (vertical) Electrical supply to the system :
14 9 13 8 P2 6 5 P3 3 2 1
9 VR regulation solenoid (vertical) 1/230/50 1/230V/50Hz
L L1 Two settings: - firing output (rapid opening) 3/230/50 3/230V/50Hz
- maximum output (slow opening) 3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
10 Gasket and flange supplied with the burner 3/220/60 3/220V/60Hz
MULTIBLOC gas train type MBC 1200 11 Gas adjustment butterfly valve 3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz
12 Burner
13 Seal control mechanism for valves 8-9. According Auxiliary voltage :
to standard EN 676, the seal control is compulsory 230/50-60 230V/50-60Hz
for burners with maximum output above 1200 kW 110/50-60 110V/50-60Hz
(in gas train with seal control)
12
14 Gas train-burner adapter ID:
P1
Differential
15 11 4 15 Maximum gas pressure switch switch
10 7
P1 Combustion head pressure
P2 Pressure downstream from the regulator
R LS 160 /M MX TC FS1 3/230-400/50 230/50
14 6 9 13 8 5 3 2 1
P3 BASIC DESIGNATION
P2 P3 Pressure upstream from the filter
L L1 EXTENDED DESIGNATION
L Gas train supplied separately, with the code given in the table
L1 Installer’s responsibility
COMPOSED gas train AVAILABLE BURNER MODELS

RLS 68/M MX TC FS1 3/230-400/50 230/50

RLS 68/M MX TL FS1 3/230-400/50 230/50
RLS 68/M MX TC FS2 3/230-400/50 230/50
RLS 68/M MX TL FS2 3/230-400/50 230/50
12

P1
RLS 120/M MX TC FS1 3/230-400/50 230/50
11 4
RLS 120/M MX TL FS1 3/230-400/50 230/50
15
10 7 RLS 120/M MX TC FS2 3/230-400/50 230/50
RLS 120/M MX TL FS2 3/230-400/50 230/50
14 9 13 6 8 5 3 2 1
P2
P3 RLS 160/M MX TC FS1 3/230-400/50 230/50
L L1 RLS 160/M MX TL FS1 3/230-400/50 230/50

Other versions are available on request.

4 21
 FIRING RATES

PRODUCT SPECIFICATION
120 12
RLS 160/M MX
Burner:
110 11
Monoblock forced draught LOW NOx dual fuel burner with two stage operation at the oil side and RLS 120/M MX
two stage progressive or modulating operation at the gas side, with a specific kit, fully automatic, 100 10
made up of: RLS 68/M MX
- air suction circuit lined with sound-proofing material 90 9

- centrifugal fan with high performance and low sound emissions 80 8

- air damper for air flow setting and butterfly valve for regulating gas output controlled by a
servomotor with variable cam 70 7
- starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- low emission combustion head, that can be set on the basis of required output, fitted with: 60 6

- stainless steel end cone, resistant to corrosion and high temperatures 50 5

- ignition electrodes
- gas distributor 40 4
- flame stability disk
30 3
- maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply
line 20 2
- minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion

hPa (mbar)
mm H2O
head 10 1
- gears pump for high pressure fuel supply
0 0
- pump starting motor 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 Mcal/h
- oil safety valves
200 400 600 800 1000 1200 1400 1600 1800 2000 kW
- two oil valves (1st and 2nd stage) 0

- flame control panel

- UV photocell for flame detection
- burner on/off selection switch
- manual or automatic output increase/decrease selection switch
Useful working field for choosing the burner
- Oil/Gas selector
- flame inspection window
Modulation range
- slide bars for easier installation and maintenance
- protection filter against radio interference
- IP 44 electric protection level. Test conditions conforming to EN 267 - EN 676:
Temperature: 20°C
Pressure: 1000 mbar
Gas train: Altitude: 100 m a.s.l.
Fuel supply line, 2” configuration:
- MULTIBLOC with integrated filter
- minimum gas pressure switch.
Fuel supply line DN 65 e DN80 configuration:
- filter
- MULTIBLOC
- minimum gas pressure switch.

Conforming to:
- 89/336/EEC directive (electromagnetic compatibility)
- 73/23/EEC directive (low voltage)
- 92/42/EEC directive (performance)
- 90/396/EEC directive (gas)
- 98/37/EEC directive (machinery)
- EN 676 (gas burners)
- EN 267 (oil burners).

Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

22 3
 TECHNICAL DATA

Model RLS 68/M MX RLS 120/M MX RLS 160/M MX

Available accessories to be ordered separately:
Burner operation mode two stages light oil - two stages progressive/modulating gas - Nozzles
Modulation ratio at max. output 1 ÷ 2 (light oil) / 1 ÷ 4 (gas) - Spacer kit
type SQN 31 - Continuous ventilation kit
Servomotor
run time s 33 - RWF 40 output regulator
kW 200/350÷860 300/600÷1200 300/930÷1840 - Pressure probe 0 ÷ 2.4 bar
Heat output
Mcal/h 172/300÷740 258/516÷1032 258/800÷1582 - Pressure probe 0 ÷ 16 bar
Working temperature °C min./max. 0/40 - Temperature probe -100 ÷ 500°C
net calorific value kWh/kg 11,86 - Potentiometer kit for the servomotor
Oil viscosity mm2/s (cSt) 4÷6 - Gas train adapter
delivery kg/h 17/30÷73 25/50÷101 25/78÷155 - Seal control kit
type J6 C J7 C - Stabiliser spring
Pump
delivery kg/h 230 (at 12 bar) - Sound proofing box.
Atomised pressure bar 12
Fuel temperature max. °C 60
Fuel pre-heater NO
Fuel / air data

net calorific value kWh/Nm3 10

G20 density kg/Nm3 0,71
gas delivery Nm3/h 23/35÷86 30/60÷120 30/93÷184
net calorific value kWh/Nm3 8,6
G25 density kg/Nm3 0,78
gas delivery Nm3/h 27/40÷100 35/70÷140 35/108÷214
net calorific value kWh/Nm3 25,8
LPG density kg/Nm3 2,02
gas delivery Nm3/h --
Fan type reverse blade fan straight blade fan
Air temperature max °C 60
Electrical supply Ph/Hz/V 3N/50/230-400~(±10%)
Auxiliary electrical supply Ph/Hz/V 1/50/230~(±10%)
Control box type LFL 1.333 (FS1) - LGK 16 (FS2)
Total electrical power kW 3 3,7 6,0
Auxiliary electrical power kW 1,5
Heaters electrical power kW --
Protection level IP 44
Pump motor electrical power kW 0,55
Electrical data

Rated pump motor current A 3,6

Pump motor start up current A 9,5
Pump motor protection level IP 44
Fan motor electrical power kW 1,5 2,2 4,5
Rated fan motor current A 5,9 - 3,4 8,8 - 5,1 15,8 - 9,1
Fan motor start up current A 35,4 - 20 52,8 - 30,6 126 - 72,8
Fan motor protection level IP 54
type --
Ignition transformer V1 - V2 230V - 2x5 kV
I1 - I2 1,9A - 30mA
Operation FS1 intermittent (1 stop each 24 h) - FS2 continuos (1 stop each 72 h)
Sound pressure dB (A) 76 79 80,5
Sound power W --
CO emission mg/kWh < 10
Emissions

grade of smoke indicator N° Bacharach <1

Oil
CxHy emission mg/kWh < 10
NOx emission mg/kWh < 185
CO emission mg/kWh < 10
G20
NOx emission mg/kWh < 80
Approval

Directive 909/396 - 88/336 - 72/23 EEC

Conforming to EN 267 - EN 676
Certification CE 0085BP0175 CE 0085BN0625

Reference conditions: Temperature: 20°C - Pressure: 1000 mbar - Altitude: 100 m a.s.l. - Noise measured at a distance of 1 meter.

Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.

2 23
 LOW NOX MODULATING DUAL FUEL BURNERS
RLS/M MX SERIES RLS 68/M MX FS1 200/350 ÷ 860 kW
RLS 68/M MX FS2 200/350 ÷ 860 kW
RLS 120/M MX FS1 300/600 ÷ 1200 kW
RLS 120/M MX FS2 300/600 ÷ 1200 kW
RLS 160/M MX FS1 300/930 ÷ 1840 kW

The RLS/M MX series of burners covers a firing range from 200 to 1840 kW, and they have
been designed for use in hot or superheated water boilers, hot air or steam generators,
diathermic oil boilers.
Operation is “two stage” at the oil side and “modulating” at the gas side with the installation
of a PID logic regulator and respective probes.
RLS/M MX series burners guarantees high efficiency levels in all the various applications,
thus reducing fuel consumption and running costs.
Optimisation of sound emissions is guaranteed by the special design of air suction circuit
and the use of sound proofing material.
The exclusive design ensures reduced dimensions, simple use and maintenance. A wide
range of accessories guarantees elevated working flexibility.
RIELLO S.p.A. - Via degli Alpini, 1 - 37045 LEGNAGO (VR) Italy
Tel. ++39.0442630111 - Fax ++39.044221980
ISO 9001 Cert. n. 0061 Internet: http://www.rielloburners.com - E-mail: [email protected]
Since the Company is constantly engaged in the production improvement, the aesthetic and
dimensional features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.
TS0064UK01