RLS 160 M MX
RLS 160 M MX
RLS 160 M MX
The RLS/M MX series of burners covers a firing range from 200 to 1840 kW, and they have
been designed for use in hot or superheated water boilers, hot air or steam generators,
diathermic oil boilers.
Operation is “two stage” at the oil side and “modulating” at the gas side with the installation
of a PID logic regulator and respective probes.
RLS/M MX series burners guarantees high efficiency levels in all the various applications,
thus reducing fuel consumption and running costs.
Optimisation of sound emissions is guaranteed by the special design of air suction circuit
and the use of sound proofing material.
The exclusive design ensures reduced dimensions, simple use and maintenance. A wide
range of accessories guarantees elevated working flexibility.
RIELLO S.p.A. - Via degli Alpini, 1 - 37045 LEGNAGO (VR) Italy
Tel. ++39.0442630111 - Fax ++39.044221980
ISO 9001 Cert. n. 0061 Internet: http://www.rielloburners.com - E-mail: [email protected]
Since the Company is constantly engaged in the production improvement, the aesthetic and
dimensional features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.
TS0064UK01
TECHNICAL DATA
Reference conditions: Temperature: 20°C - Pressure: 1000 mbar - Altitude: 100 m a.s.l. - Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
2 23
FIRING RATES
PRODUCT SPECIFICATION
120 12
RLS 160/M MX
Burner:
110 11
Monoblock forced draught LOW NOx dual fuel burner with two stage operation at the oil side and RLS 120/M MX
two stage progressive or modulating operation at the gas side, with a specific kit, fully automatic, 100 10
made up of: RLS 68/M MX
- air suction circuit lined with sound-proofing material 90 9
hPa (mbar)
mm H2O
head 10 1
- gears pump for high pressure fuel supply
0 0
- pump starting motor 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 Mcal/h
- oil safety valves
200 400 600 800 1000 1200 1400 1600 1800 2000 kW
- two oil valves (1st and 2nd stage) 0
Conforming to:
- 89/336/EEC directive (electromagnetic compatibility)
- 73/23/EEC directive (low voltage)
- 92/42/EEC directive (performance)
- 90/396/EEC directive (gas)
- 98/37/EEC directive (machinery)
- EN 676 (gas burners)
- EN 267 (oil burners).
Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
22 3
FUEL SUPPLY SPECIFICATION
The burners are fitted with a butterfly valve to regulate the DESIGNATION OF SERIES
fuel, controlled by a variable profile cam servomotor.
Fuel can be supplied either from the right or left hand sides. Series : R
A maximum gas pressure switch stops the burner in case
of excess pressure in the fuel line. Fuel : S Natural Gas
L Light oil
LS Light oil/Natural Gas
The gas train can be selected to best fit system requirements N Heavy oil
depending on the fuel output and pressure in the supply
line. Size
The gas train can be “Multibloc” type (containing the main
Setting : /1 Single stage /E Electronic cam
components in a single unit) or “Composed” type (assembly ... Two stage /P Proportioning air/gas valve
of the single components). /M Modulating /EV Electronic cam predisposed for variable speed (with inverter)
P1
RLS 120/M MX TC FS1 3/230-400/50 230/50
11 4
RLS 120/M MX TL FS1 3/230-400/50 230/50
15
10 7 RLS 120/M MX TC FS2 3/230-400/50 230/50
RLS 120/M MX TL FS2 3/230-400/50 230/50
14 9 13 6 8 5 3 2 1
P2
P3 RLS 160/M MX TC FS1 3/230-400/50 230/50
L L1 RLS 160/M MX TL FS1 3/230-400/50 230/50
To test the valve seals on the gas train, a special “seal control kit” is available. The valve seal control
device is compulsory (EN 676) on gas trains to burners with a maximum output over 1200 kW. The
seal control is type VPS 504. Example of gas train
“COMPOSED” type
without seal control
Z
X
Stabiliser spring
Example of gas train
Accessory springs are available to vary the pressure range of the gas train stabilisers. The following “MULTIBLOC” type Y
table shows these accessories with their application range.
without seal control Øo
Stabiliser springs
Øi
Gas train Spring Code
White from 4 to 20 mbar 3010381 Z X
MBC 1900 SE 65 FC (CT)* Red from 20 to 40 mbar 3010382
MBC 3100 SE 80 FC (CT)* Black from 40 to 80 mbar 3010383
Green from 80 to 150 mbar 3010384 Gas trains are approved by standard EN 676 together with the burner.
* with and without seal control
The overall dimensions of the gas train depends on how they are constructed. The following table
Please refer to the technical manual for the correct choice of spring. shows the maximum dimensions of the gas trains that can be fitted to RLS/M MX burners, intake and
outlet diameters and seal control if fitted.
Please note that the seal control can be installed as an accessory, if not already installed on the gas
train.
The maximum gas pressure of gas train “Multibloc” type is 360 mbar, and that one of gas train
“Composed” type is 500 mbar.
MULTIBLOC guarantees a range of pressure toward the burner from 3 to 60 mbar. For version DN 65
and DN 80 is from 20 to 40 mbar.
The range of pressure in the MULTIBLOC with flange can be modified choosing the stabiliser spring
(see gas train accessory).
COMPOSED MULTIBLOC
GAS TRAINS
MBD 420 3970181 2” 2” 523 300 100 -
MBD 420 CT 3970182 2” 2” 523 300 227 Incorporated
MBC 1200 SE 50 3970221 2” 2” 573 161 425 -
MBC 1200 SE 50 CT 3970225 2” 2” 573 290 426 Incorporated
GAS TRAINS MBC 1900 SE 65 FC 3970222 DN 65 DN 65 583 237 430 -
MBC 1900 SE 65 FC CT 3970226 DN 65 DN 65 583 300 430 Incorporated
MBC 3100 SE 80 FC 3970223 DN 80 DN 80 633 240 500 -
MBC 3100 SE 80 FC CT 3970227 DN 80 DN 80 633 320 500 Incorporated
20 5
PRESSURE DROP DIAGRAM
The diagrams indicate the minimum pressure drop of the burners with the various gas trains that Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000 Ω) can be installed
can be matched with them; at the value of these pressure drop add the combustion chamber to check the position of the servomotor. The KITS available for the various burners are listed below.
pressure.
Burner Kit code
The value thus calculated represents the minimum required input pressure to the gas train.
RLS/M MX 3010021
NATURAL GAS
RLS 68/M MX
G20 G25
∆P
Combustion head and gas train
40
30 42
0 MBD 420 3970181 - Accessory
MB
25
MBC 1200 SE 50 3970221 - -
30
MBC 1200 SE 50 CT 3970225 - Incorporated
20
25
SE
00
20
M
15
15 If noise emission needs reducing even further, sound-proofing boxes are available, as given in the
10
following table:
10
Pressure drop
5
5 Sound proofing box
0 0 Burner Box type Box code
100 200 300 400 500 600 700 800
kcal/h X 1000 RLS 68-120/M MX C3 3000778
0 200 400 600 800 1000 kW RLS 160M/MX C4 3000779
RLS 120/M MX
G20 G25
∆P
Combustion head and gas train
70
50
MBD 420 3970181 - Accessory
20 MBD 420 CT 3970182 - Incorporated
MB4 60
Combustion head
10
10
0 0
600 700 800 900 1000 1100
kcal/h X 1000 Adapters
600 700 800 900 1000 1100 1200 kW
When the diameter of the gas train is different from the set diameter of the burners, an adapter must
RLS 160/M MX
G20
be fitted between the gas train and the burner. The following table lists the adapters for various
G25
∆P
80 burners.
100 Gas train Code Adapter Seal Control
0
42
50
60 MBC 1900 SE 65 FC 3970222 3000825 - MBC 1900 SE 65 FC (CT*) DN 65 2"1/2 3000825
RLS 160/M MX
2"
40
50
MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
SE
1 200
M BC MBC 3100 SE 80 FC 3970223 3000826 -
30 190
0 SE 40 RLS 160/M MX MBC 3100 SE 80 FC (CT*) DN 80 2"1/2 2" 3000826
MBC MBC 3100 SE 80 FC CT 3970227 3000826 Incorporated
SE
3 100 30
MBC * with and without seal control
20
20
Pressure drop
10
10
note Please contact the Riello Burner
0 0 Technical Office for different pressure levels
800 900 1000 1100 1200 1300 1400 1500 1600 1700 from those above indicated and refer to the
kcal/h X 1000
technical manual for the correct choice of the
900 1100 1300 1500 1700 1900 kW spring.
6 19
SELECTING THE FUEL SUPPLY LINES
Spacer kit The following diagram enables pressure drop in a pre-existing gas line to be calculated and to select the
correct gas train.
If burner head penetration into the combustion chamber needs reducing, varying thickness spacers The diagram can also be used to select a new gas line when fuel output and pipe length are known. The
are available, as given in the following table: pipe diameter is selected on the basis of the desired pressure drop. The diagram uses methane gas as
reference; if another gas is used, conversion coefficient and a simple formula (on the diagram) transform
Spacer kit the gas output to a methane equivalent (refer to figure A). Please note that the gas train dimensions must
Spacer thickness S (mm) Kit code
take into account the back pressure of the combustion chamber during operations.
Burner
RLS/M MX 110 3000722 Control of the pressure drop in an existing gas line or selecting a new gas supply line.
The methane output equivalent is determined by the formula fig. A on the diagram and the conversion
coefficient.
S
Once the equivalent output has been determined on the delivery scale ( V ), shown at the top of the
diagram, move vertically downwards until you cross the line that represents the pipe diameter; at this
point, move horizontally to the left until you meet the line that represents the pipe length.
Once this point is established you can verify, by moving vertically downwards, the pipe pressure drop
of on the botton scale below (mbar).
Continuous ventilation kit By subtracting this value from the pressure measured on the gas meter, the correct pressure value will
be found for the choice of gas train.
If the burner requires continuous ventilation in the stages without flame, a special kit is available as
given in the following table: Example: - gas used G25
- gas output 9.51 mc/h
- pressure at the gas meter 20 mbar
Continuous ventilation kit - gas line length 15 m
Burner Kit code - conversion coefficient 0.62 (see figure A)
RLS/M MX 3010094 - equivalent methane output V = 9.51 = 15.34 mc/h
0.62
- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
Accessories for modulating operation
- correct pressure = ( 20-1.4 ) = 18.6 mbar
To obtain modulating operation, the RLS 160/M MX series of burners requires a regulator with three
point outlet controls. The following table lists the accessories for modulating operation with their
application range.
45 61 76 95 122 152 V
30 15,34
Burner Regulator type Regulator code 22
1 2 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 400 600 800 1000
RLS/M MX 15
RWF 40 3010212 12
9
6
6"
PIP
EL
EN
GT
H(
4"
m)
The relative temperature or pressure probes fitted to the regulator must be chosen on the basis of
3"
2"
the application.
1/
2"
2
1"
V = Gas output Nmc/h
1
1"
Probe type Range (°C) (bar) Probe code
/2
1/
f
4
Temperature PT 100 -100 ÷ 500°C 3010110
1"
3/
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
{
4
1 - G20
1/
f = 0,62 - G25
2
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214 1,18 - G31
Figure A
PIPE DIAMETER
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 1 1,4 2 3 4 5 6 10 20
PRESSURE DROP (mbar)
18 7
BURNER ACCESSORIES
HYDRAULIC CIRCUIT
8 17
INSTALLATION DESCRIPTION
All the burners have slide bars, for easier installation Model RLS 160/M MX
and maintenance. Diameter piping Ø12mm Ø14mm Ø16mm
+H, -H (m) Lmax (m) Lmax (m) Lmax (m)
After drilling the boilerplate, using the supplied +4,0 71 138 150
gasket as a template, dismantle the blast tube from +3,0 62 122 150
the burner and fix it to the boiler.
+2,0 53 106 150
Adjust the combustion head. +1,0 44 90 150
+0,5 40 82 150
Fit the gas train choosing this on the basis of the 0 36 74 137
maximum boiler output and following the diagrams -0,5 32 66 123
included in the burner instruction handbook.
-1,0 28 58 109
16 9
VENTILATION OVERALL DIMENSIONS (mm)
D V
Example of the servomotor for air/gas setting I
N M
ax 2 D
Lm
3
in
L
Z Model X - X(1) Y Z kg
Lm 1,5
RLS 68/M MX 1270 - 1400 900 750 39
70
2 Y RLS 120/M MX 1270 - 1400 900 750 76
D max
Flame diameter (m)
D min
(1) Length with extended combustion head.
1 0,5
Example:
Burner thermal output = 2000 kW;
L flame (m) = 2,7 m (medium value);
0 0 D flame (m) = 0,8 m (medium value)
0 1 2 3 4
Burner output (MW)
10 15
EMISSIONS ADJUSTMENT
mg/kWh 100
reached thanks to the “two nozzles”
dB(A)
200 20 solution; when burner is supplied with
80
gas modulation ratio is 6:1.
150 15
The air is adapted to the servomotor
60 rotations. Example of a regulator
100 10 40 On “two stage” operation, the burner
50
gradually adjusts output to the
5 20 requested level, by varying between
0
the two pre-set levels (see figure A).
0 0 “Modulating” operation
RLS/M MX RLS/M MX RLS/M MX “Two stage” operation In “modulating” operation,
Controlled variable
°C
°C
normally required in steam bar
Controlled variable
bar generators, in superheater
Gas working Light oil working boilers or diathermic oil
burners, a specific regulator
and probes are required. Time
MAX
time These are supplied as
accessories that must be
MAX MIN
Output
ordered separately. The
MIN
burner can work for long
Output
Time
periods at intermediate
time
Combustion head operating diagram of RLS/M MX model Figure A output levels (see figure B). Figure B
14 11
WIRING DIAGRAMS
MB
GND
DC+
PT1
PT3
PT5
DC-
D1
T2
T1
T6
T8
T7
PE
M
N
L
Example of the terminal board
for electrical connections a b c d
Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
for the RLS/M MX model BT
RWF 40
TWO STAGE PROGRESSIVE OPERATION
GND
DC+
V11
V21
PT1
PT3
PT5
DC-
D1
R3
30
P1
P2
L1
L2
L3
PE
S3
PE
T1
T2
T6
T7
T8
M
F - Fuse (see table A)
N
N
N
N
N
L
GND
DC+
PT1
PT3
PT5
DC-
D1
T2
T1
T6
T8
T7
PE
M
N
L
MB MB - Burner terminal board
GND
DC+
V11
V21
PT1
PT3
PT5
DC-
D1
R3
30
P1
P2
L1
L2
L3
PE
S3
PE
T1
T2
T6
T7
T8
TS - Safety thermostat
M
N
N
N
N
N
L
Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
Pϑ
TR VR VS IN - Manual switch 1 2 PE
F PS TL - Threshold thermostat
T6A
S
IN
ϑ P TR - High/low flame setting BP
thermostat
T6A - 6A fuse
RWF 40
F - Fuse (see table A) 4/20mA
L - Lead section (see table A)
L N PG - Minimum gas pressure
PE L1 L2 L3 switch
1ph ~ 50Hz 230V
3ph ~ 50Hz 400/230V PS - Lock-out reset button
VR - Adjustment valve
M S1 VS - Safety valve
3~ VPS - Seal control MB - Burner auxiliary terminal board
S - External lock-out signal
IN - Manual switch
T8 T7 T6 B5 N PE L1 1 2 BP - Pressure probe
F - Fuse (see table A)
PG 1 2 L - Lead section (see table A)
P RWF40 - Regulator (installed on the burner)
3
VPS
12 13
WIRING DIAGRAMS
MB
GND
DC+
PT1
PT3
PT5
DC-
D1
T2
T1
T6
T8
T7
PE
M
N
L
Example of the terminal board
for electrical connections a b c d
Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
for the RLS/M MX model BT
RWF 40
TWO STAGE PROGRESSIVE OPERATION
GND
DC+
V11
V21
PT1
PT3
PT5
DC-
D1
R3
30
P1
P2
L1
L2
L3
PE
S3
PE
T1
T2
T6
T7
T8
M
F - Fuse (see table A)
N
N
N
N
N
L
GND
DC+
PT1
PT3
PT5
DC-
D1
T2
T1
T6
T8
T7
PE
M
N
L
MB MB - Burner terminal board
GND
DC+
V11
V21
PT1
PT3
PT5
DC-
D1
R3
30
P1
P2
L1
L2
L3
PE
S3
PE
T1
T2
T6
T7
T8
TS - Safety thermostat
M
N
N
N
N
N
L
Q13
Q14
N
L1
M1
G1+
I1
U1
G+
G-
Q
Y1
Y2
GND
D1
TE
Pϑ
TR VR VS IN - Manual switch 1 2 PE
F PS TL - Threshold thermostat
T6A
S
IN
ϑ P TR - High/low flame setting BP
thermostat
T6A - 6A fuse
RWF 40
F - Fuse (see table A) 4/20mA
L - Lead section (see table A)
L N PG - Minimum gas pressure
PE L1 L2 L3 switch
1ph ~ 50Hz 230V
3ph ~ 50Hz 400/230V PS - Lock-out reset button
VR - Adjustment valve
M S1 VS - Safety valve
3~ VPS - Seal control MB - Burner auxiliary terminal board
S - External lock-out signal
IN - Manual switch
T8 T7 T6 B5 N PE L1 1 2 BP - Pressure probe
F - Fuse (see table A)
PG 1 2 L - Lead section (see table A)
P RWF40 - Regulator (installed on the burner)
3
VPS
12 13
EMISSIONS ADJUSTMENT
mg/kWh 100
reached thanks to the “two nozzles”
dB(A)
200 20 solution; when burner is supplied with
80
gas modulation ratio is 6:1.
150 15
The air is adapted to the servomotor
60 rotations. Example of a regulator
100 10 40 On “two stage” operation, the burner
50
gradually adjusts output to the
5 20 requested level, by varying between
0
the two pre-set levels (see figure A).
0 0 “Modulating” operation
RLS/M MX RLS/M MX RLS/M MX “Two stage” operation In “modulating” operation,
Controlled variable
°C
°C
normally required in steam bar
Controlled variable
bar generators, in superheater
Gas working Light oil working boilers or diathermic oil
burners, a specific regulator
and probes are required. Time
MAX
time These are supplied as
accessories that must be
MAX MIN
Output
ordered separately. The
MIN
burner can work for long
Output
Time
periods at intermediate
time
Combustion head operating diagram of RLS/M MX model Figure A output levels (see figure B). Figure B
14 11
VENTILATION OVERALL DIMENSIONS (mm)
D V
Example of the servomotor for air/gas setting I
N M
ax 2 D
Lm
3
in
L
Z Model X - X(1) Y Z kg
Lm 1,5
RLS 68/M MX 1270 - 1400 900 750 39
70
2 Y RLS 120/M MX 1270 - 1400 900 750 76
D max
Flame diameter (m)
D min
(1) Length with extended combustion head.
1 0,5
Example:
Burner thermal output = 2000 kW;
L flame (m) = 2,7 m (medium value);
0 0 D flame (m) = 0,8 m (medium value)
0 1 2 3 4
Burner output (MW)
10 15
INSTALLATION DESCRIPTION
All the burners have slide bars, for easier installation Model RLS 160/M MX
and maintenance. Diameter piping Ø12mm Ø14mm Ø16mm
+H, -H (m) Lmax (m) Lmax (m) Lmax (m)
After drilling the boilerplate, using the supplied +4,0 71 138 150
gasket as a template, dismantle the blast tube from +3,0 62 122 150
the burner and fix it to the boiler.
+2,0 53 106 150
Adjust the combustion head. +1,0 44 90 150
+0,5 40 82 150
Fit the gas train choosing this on the basis of the 0 36 74 137
maximum boiler output and following the diagrams -0,5 32 66 123
included in the burner instruction handbook.
-1,0 28 58 109
16 9
BURNER ACCESSORIES
HYDRAULIC CIRCUIT
8 17
SELECTING THE FUEL SUPPLY LINES
Spacer kit The following diagram enables pressure drop in a pre-existing gas line to be calculated and to select the
correct gas train.
If burner head penetration into the combustion chamber needs reducing, varying thickness spacers The diagram can also be used to select a new gas line when fuel output and pipe length are known. The
are available, as given in the following table: pipe diameter is selected on the basis of the desired pressure drop. The diagram uses methane gas as
reference; if another gas is used, conversion coefficient and a simple formula (on the diagram) transform
Spacer kit the gas output to a methane equivalent (refer to figure A). Please note that the gas train dimensions must
Spacer thickness S (mm) Kit code
take into account the back pressure of the combustion chamber during operations.
Burner
RLS/M MX 110 3000722 Control of the pressure drop in an existing gas line or selecting a new gas supply line.
The methane output equivalent is determined by the formula fig. A on the diagram and the conversion
coefficient.
S
Once the equivalent output has been determined on the delivery scale ( V ), shown at the top of the
diagram, move vertically downwards until you cross the line that represents the pipe diameter; at this
point, move horizontally to the left until you meet the line that represents the pipe length.
Once this point is established you can verify, by moving vertically downwards, the pipe pressure drop
of on the botton scale below (mbar).
Continuous ventilation kit By subtracting this value from the pressure measured on the gas meter, the correct pressure value will
be found for the choice of gas train.
If the burner requires continuous ventilation in the stages without flame, a special kit is available as
given in the following table: Example: - gas used G25
- gas output 9.51 mc/h
- pressure at the gas meter 20 mbar
Continuous ventilation kit - gas line length 15 m
Burner Kit code - conversion coefficient 0.62 (see figure A)
RLS/M MX 3010094 - equivalent methane output V = 9.51 = 15.34 mc/h
0.62
- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
Accessories for modulating operation
- correct pressure = ( 20-1.4 ) = 18.6 mbar
To obtain modulating operation, the RLS 160/M MX series of burners requires a regulator with three
point outlet controls. The following table lists the accessories for modulating operation with their
application range.
45 61 76 95 122 152 V
30 15,34
Burner Regulator type Regulator code 22
1 2 3 4 5 6 7 8 10 20 30 40 50 60 80 100 200 400 600 800 1000
RLS/M MX 15
RWF 40 3010212 12
9
6
6"
PIP
EL
EN
GT
H(
4"
m)
The relative temperature or pressure probes fitted to the regulator must be chosen on the basis of
3"
2"
the application.
1/
2"
2
1"
V = Gas output Nmc/h
1
1"
Probe type Range (°C) (bar) Probe code
/2
1/
f
4
Temperature PT 100 -100 ÷ 500°C 3010110
1"
3/
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
{
4
1 - G20
1/
f = 0,62 - G25
2
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214 1,18 - G31
Figure A
PIPE DIAMETER
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 1 1,4 2 3 4 5 6 10 20
PRESSURE DROP (mbar)
18 7
PRESSURE DROP DIAGRAM
The diagrams indicate the minimum pressure drop of the burners with the various gas trains that Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000 Ω) can be installed
can be matched with them; at the value of these pressure drop add the combustion chamber to check the position of the servomotor. The KITS available for the various burners are listed below.
pressure.
Burner Kit code
The value thus calculated represents the minimum required input pressure to the gas train.
RLS/M MX 3010021
NATURAL GAS
RLS 68/M MX
G20 G25
∆P
Combustion head and gas train
40
30 42
0 MBD 420 3970181 - Accessory
MB
25
MBC 1200 SE 50 3970221 - -
30
MBC 1200 SE 50 CT 3970225 - Incorporated
20
25
SE
00
20
M
15
15 If noise emission needs reducing even further, sound-proofing boxes are available, as given in the
10
following table:
10
Pressure drop
5
5 Sound proofing box
0 0 Burner Box type Box code
100 200 300 400 500 600 700 800
kcal/h X 1000 RLS 68-120/M MX C3 3000778
0 200 400 600 800 1000 kW RLS 160M/MX C4 3000779
RLS 120/M MX
G20 G25
∆P
Combustion head and gas train
70
50
MBD 420 3970181 - Accessory
20 MBD 420 CT 3970182 - Incorporated
MB4 60
Combustion head
10
10
0 0
600 700 800 900 1000 1100
kcal/h X 1000 Adapters
600 700 800 900 1000 1100 1200 kW
When the diameter of the gas train is different from the set diameter of the burners, an adapter must
RLS 160/M MX
G20
be fitted between the gas train and the burner. The following table lists the adapters for various
G25
∆P
80 burners.
100 Gas train Code Adapter Seal Control
0
42
50
60 MBC 1900 SE 65 FC 3970222 3000825 - MBC 1900 SE 65 FC (CT*) DN 65 2"1/2 3000825
RLS 160/M MX
2"
40
50
MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
SE
1 200
M BC MBC 3100 SE 80 FC 3970223 3000826 -
30 190
0 SE 40 RLS 160/M MX MBC 3100 SE 80 FC (CT*) DN 80 2"1/2 2" 3000826
MBC MBC 3100 SE 80 FC CT 3970227 3000826 Incorporated
SE
3 100 30
MBC * with and without seal control
20
20
Pressure drop
10
10
note Please contact the Riello Burner
0 0 Technical Office for different pressure levels
800 900 1000 1100 1200 1300 1400 1500 1600 1700 from those above indicated and refer to the
kcal/h X 1000
technical manual for the correct choice of the
900 1100 1300 1500 1700 1900 kW spring.
6 19
Seal control kit
To test the valve seals on the gas train, a special “seal control kit” is available. The valve seal control
device is compulsory (EN 676) on gas trains to burners with a maximum output over 1200 kW. The
seal control is type VPS 504. Example of gas train
“COMPOSED” type
without seal control
Z
X
Stabiliser spring
Example of gas train
Accessory springs are available to vary the pressure range of the gas train stabilisers. The following “MULTIBLOC” type Y
table shows these accessories with their application range.
without seal control Øo
Stabiliser springs
Øi
Gas train Spring Code
White from 4 to 20 mbar 3010381 Z X
MBC 1900 SE 65 FC (CT)* Red from 20 to 40 mbar 3010382
MBC 3100 SE 80 FC (CT)* Black from 40 to 80 mbar 3010383
Green from 80 to 150 mbar 3010384 Gas trains are approved by standard EN 676 together with the burner.
* with and without seal control
The overall dimensions of the gas train depends on how they are constructed. The following table
Please refer to the technical manual for the correct choice of spring. shows the maximum dimensions of the gas trains that can be fitted to RLS/M MX burners, intake and
outlet diameters and seal control if fitted.
Please note that the seal control can be installed as an accessory, if not already installed on the gas
train.
The maximum gas pressure of gas train “Multibloc” type is 360 mbar, and that one of gas train
“Composed” type is 500 mbar.
MULTIBLOC guarantees a range of pressure toward the burner from 3 to 60 mbar. For version DN 65
and DN 80 is from 20 to 40 mbar.
The range of pressure in the MULTIBLOC with flange can be modified choosing the stabiliser spring
(see gas train accessory).
COMPOSED MULTIBLOC
GAS TRAINS
MBD 420 3970181 2” 2” 523 300 100 -
MBD 420 CT 3970182 2” 2” 523 300 227 Incorporated
MBC 1200 SE 50 3970221 2” 2” 573 161 425 -
MBC 1200 SE 50 CT 3970225 2” 2” 573 290 426 Incorporated
GAS TRAINS MBC 1900 SE 65 FC 3970222 DN 65 DN 65 583 237 430 -
MBC 1900 SE 65 FC CT 3970226 DN 65 DN 65 583 300 430 Incorporated
MBC 3100 SE 80 FC 3970223 DN 80 DN 80 633 240 500 -
MBC 3100 SE 80 FC CT 3970227 DN 80 DN 80 633 320 500 Incorporated
20 5
FUEL SUPPLY SPECIFICATION
The burners are fitted with a butterfly valve to regulate the DESIGNATION OF SERIES
fuel, controlled by a variable profile cam servomotor.
Fuel can be supplied either from the right or left hand sides. Series : R
A maximum gas pressure switch stops the burner in case
of excess pressure in the fuel line. Fuel : S Natural Gas
L Light oil
LS Light oil/Natural Gas
The gas train can be selected to best fit system requirements N Heavy oil
depending on the fuel output and pressure in the supply
line. Size
The gas train can be “Multibloc” type (containing the main
Setting : /1 Single stage /E Electronic cam
components in a single unit) or “Composed” type (assembly ... Two stage /P Proportioning air/gas valve
of the single components). /M Modulating /EV Electronic cam predisposed for variable speed (with inverter)
P1
RLS 120/M MX TC FS1 3/230-400/50 230/50
11 4
RLS 120/M MX TL FS1 3/230-400/50 230/50
15
10 7 RLS 120/M MX TC FS2 3/230-400/50 230/50
RLS 120/M MX TL FS2 3/230-400/50 230/50
14 9 13 6 8 5 3 2 1
P2
P3 RLS 160/M MX TC FS1 3/230-400/50 230/50
L L1 RLS 160/M MX TL FS1 3/230-400/50 230/50
PRODUCT SPECIFICATION
120 12
RLS 160/M MX
Burner:
110 11
Monoblock forced draught LOW NOx dual fuel burner with two stage operation at the oil side and RLS 120/M MX
two stage progressive or modulating operation at the gas side, with a specific kit, fully automatic, 100 10
made up of: RLS 68/M MX
- air suction circuit lined with sound-proofing material 90 9
hPa (mbar)
mm H2O
head 10 1
- gears pump for high pressure fuel supply
0 0
- pump starting motor 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 Mcal/h
- oil safety valves
200 400 600 800 1000 1200 1400 1600 1800 2000 kW
- two oil valves (1st and 2nd stage) 0
Conforming to:
- 89/336/EEC directive (electromagnetic compatibility)
- 73/23/EEC directive (low voltage)
- 92/42/EEC directive (performance)
- 90/396/EEC directive (gas)
- 98/37/EEC directive (machinery)
- EN 676 (gas burners)
- EN 267 (oil burners).
Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
22 3
TECHNICAL DATA
Reference conditions: Temperature: 20°C - Pressure: 1000 mbar - Altitude: 100 m a.s.l. - Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
2 23
LOW NOX MODULATING DUAL FUEL BURNERS
RLS/M MX SERIES RLS 68/M MX FS1 200/350 ÷ 860 kW
RLS 68/M MX FS2 200/350 ÷ 860 kW
RLS 120/M MX FS1 300/600 ÷ 1200 kW
RLS 120/M MX FS2 300/600 ÷ 1200 kW
RLS 160/M MX FS1 300/930 ÷ 1840 kW
The RLS/M MX series of burners covers a firing range from 200 to 1840 kW, and they have
been designed for use in hot or superheated water boilers, hot air or steam generators,
diathermic oil boilers.
Operation is “two stage” at the oil side and “modulating” at the gas side with the installation
of a PID logic regulator and respective probes.
RLS/M MX series burners guarantees high efficiency levels in all the various applications,
thus reducing fuel consumption and running costs.
Optimisation of sound emissions is guaranteed by the special design of air suction circuit
and the use of sound proofing material.
The exclusive design ensures reduced dimensions, simple use and maintenance. A wide
range of accessories guarantees elevated working flexibility.
RIELLO S.p.A. - Via degli Alpini, 1 - 37045 LEGNAGO (VR) Italy
Tel. ++39.0442630111 - Fax ++39.044221980
ISO 9001 Cert. n. 0061 Internet: http://www.rielloburners.com - E-mail: [email protected]
Since the Company is constantly engaged in the production improvement, the aesthetic and
dimensional features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.
TS0064UK01