Sumitomo Catalogue 2020-2021 en

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2020 2021

General Catalogue

PERFORMANCE
CUTTING TOOLS
Insert
Selection

Grades

Negative
& Positive
Inserts

External
Holders

Boring
Bars

Parting-Off
Grooving
Threading
Holders

Milling
Cutters

Indexable
Endmills

Solid
Carbide
Endmills

Multi-Drills

SumiBoron
SumiDia

CBN/PCD
Inserts & 
Tools

Guidance
Spare Parts
Index

1
Contents

Insert Selection A1 – External Holders D1 –

Grades B1 – Boring Bars E1 –

Inserts Grooving Holders


C1 – F1 –
Negative Type Parting-Off Holders

Inserts Threading
C61 – F51 –
Positive Type Holders

Negative Positive

80° Diamond Type C18 C61

55° Diamond Type C27 C68

Round Type C72

Square Type C35 C73

60° Triangular Type C44 C78

35° Diamond Type C53 C88

80° Trigon Type C56 C92

CBN Inserts M1 –

PCD Inserts M1 –

Guidance N1 –

2
Milling Cutters G1 – Multi-Drills K1 –

Milling Cutters G53 – SumiBoron


L1 –
High Feed / Special Purpose Cutters CBN Grades

SumiDia L24 –
Indexable Endmills H1 – PCD Grades

Endmills CBN / PCD


Coated Solid Types J1 – Inserts and Tools M1 –

Endmills
Uncoated Solid Types J34–

Spare Parts P1 – Index P9 –

3
Dimension symbols are compliant with ISO13399
The following table shows ISO13399-compliant dimension symbols. Contents corresponding to the sample symbols/notations are shown
below. Tool shape diagrams and stock charts use the symbols and notation examples from the table below.

(1) Inserts (For Turning / For Milling) (2) Tool Holders For Turning
Symbol Description Symbol Description
AN Clearance angle major APMX Depth of cut maximum
APMX Depth of cut maximum B Shank width
BS Wiper edge length BD Body diameter
CDX Cutting depth maximum CDX Cutting depth maximum
CHW Corner chamfer width CRKS Connection retention knob thread size
CW Cutting width DC Cutting diameter
D1 Fixing hole diameter DCB Connection bore diameter
DMIN Minimum bore diameter DCON Connection diameter
IC Inscribed circle diameter DCSFMS Contact surface diameter machine side
INSL Insert length DMIN Minimum bore diameter
L Cutting edge length DMM Shank diameter
PDX Profile distance ex DN Neck diameter
PDY Profile distance ey GAMF Rake angle radial
PNA Profile included angle GAMP Rake angle axial
RE Corner radius H Shank height
RER Right side corner radius HBH Head bottom offset height
REL Left side corner radius HBKL Head back offset length
S Insert thickness HBKW Head back offset width
W1 Insert width HBL Head bottom offset length
WF Functional width HF Functional height
KDP Groove depth
KWW Keyway width
LF Functional length
LH Head length
LHD Head length
LS Shank length
LSCX Clamping length maximum
LU Usable length
LUX Usable length maximum
WF Functional width

(Turning Insert Example) RE (External Holder Example)


IC
D1

WF

95˚
80° L S -5˚ LH
80

LF
˚

-5˚
HF

(Grooving Insert Example)


H

4-RE Figure shows right-handed tool.


CW

L
(Grooving Tool Holder Example)
S

CDX
WF

LF
CW

LH
HF

Notes: The symbols in the above table are compliant with ISO13399 and do not include symbols unique to our company.
As symbols under review are not included, these may change over time.

4
(3) Cutters / Indexable Endmills (4) Endmills
Symbol Description Symbol Description
APMX Depth Of Cut Maximum APMX Depth Of Cut Maximum
BD Body Diameter CHW Corner Chamfer Width
BDX Body Diameter Maximum DC Cutting Diameter
CBDP Connection Bore Depth DMM Shank Diameter
CRKS Connection Retention Knob Thread Size DN Neck Diameter
CW Cutting Width LF Functional Length
DBC Connection Bore Diameter LFS Functional Length Secondary
DC Cutting Diameter LU Usable Length
DCB Clamping Diameter, Nominal, on Workpiece Side RE Corner Radius
DCON Connection Diameter
DCSFMS Contact Surface Diameter Machine Side
DCX Cutting Diameter Maximum
DMM Shank Diameter
(5) Drills / Reamers
DN Neck Diameter
H Shank Height Symbol Description
KDP Groove Depth BD Body Diameter
KWW Keyway Width BDX Body Diameter Maximum
LBX Body Length Maximum CW Cutting Width
LF Functional Length DC Cutting Diameter
LH Head Length DCB Clamping Diameter, Nominal, on Workpiece Side
LS Shank Length DCON Connection Diameter
LU Usable Length DCSFMS Contact Surface Diameter Machine Side
OAL Overall Length DF Flange Diameter
RMPX Maximum Ramping Angle DMM Shank Diameter
THUB Hub Thickness LBX Body Length Maximum
LCF Length Chip Flute
LF Functional Length
LFA A Dimension On Lf
LFS Functional Length Secondary
LH Head Length
LPR Protruding Length
LS Shank Length
(Shell Type Example) DCSFMS
LU Usable Length
DCB
KDP

KWW LUX Usable Length Maximum


OAL Overall Length
CBDP

PL Point Length
LF

WBTHK Web Thickness


D1
DC
DCX

(Shank Type Example) (Endmill Example)


DMM h5
DC ±0,01
DMM
DC

APMX
RE ±0,02 LF
LH LS

LF
(Drill Example)
(Modular Type Example)
L11 LU
CRKS
PL
DCON h6
DC h8
140°
DCON
DC

LCF
LS2 OAL

LF LS H
OAL

5
Notice
Thank you for using the Sumitomo Electric Hardmetal General Catalogue
(Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue).

This catalogue presents the major items in the As a result ot our ongoing research, product may
Sumitomo Cutting Tools product line. reflect enhancements in qualitiy, performance
The catalogue ist organised as follows: and specifications not listed in this catalogue.
(1) Cutting Tool Grades To order Sumitomo/SUMIBORON/SUMIDIA
(2) Sumitomo Products products, contact your nearest Sumitomo Electric
(3) SUMIBORON, SUMIDIA Products Hardmetal dealer or distributor.
Ask for our brochures and pamphlets. For inquiries or other requests, feel free to contact
This catalogue is current as of January 2020. your nearest sales office.

Stock Marking Chart

l: Euro stock item : Made to order item

m : Japan stock item − : We cannot produce


q : Delivery on request
Note:
Stocking policy may change without prior notice,
please consult our sales representative for actual
p : To be replaced by new item stock situation.

Meaning of Icons

Common Endmill
Featured for the first time Shape
New
in this catalogue 30°

Sharp edge Corner with Helix angle


Grade honing (ex.)
ISO
classification
of work Steel Stainless Cast Iron
material: Radius Ballnose
Steel
No. of teeth
2 3 4 6 8
Non Ferrous Exotic Hardened
Alloy Alloy Steel Flutes

Miling Cutter
8mm 4mm
45°

Max. depth Cutting edge


of cut angle

6
A
Insert Selection
A1–A20

Selection
Insert
Insert Selection Sumitomo Grades (Turning) ...................................... A2
Sumitomo Grades (Milling) ....................................... A3

Chipbreaker and Grade Selection Steel Turning Inserts .................................................. A 4–7


Stainless Steel Turning Inserts.................................. A 8–9
Cast Iron Turning Inserts............................................ A10–11
Exotic Alloy Inserts..................................................... A12–13
Hardened Steel Turning Inserts................................. A14–15
Non-Ferrous Metal Turning Inserts........................... A16–17
Small Product Machining........................................... A18–19

A1
Selection of Sumitomo
Grades (Turning)
General Steel (Carbon Steel,
Work Material Stainless Steel Cast Iron
Alloy Steel), Soft Steel
Selection

Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
Insert

- P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30
C C C
New
AC8015P AC6020M New
AC4010K
C C C
AC8025P AC6030M New AC4015K
C C
PAC6040M
New AC8035P AC420K
Coated
Carbide AC810P
C C
AC610M AC630M
C
AC8025P
C

C C C
AC820P AC830P AC405K
AC830P
C C
P
AC520U
P
AC530U AC415K
Small Product Machining AC1030U
P P AC1030U P AC1030U
Coated P T1500Z
Cermet
P T3000Z

T1000A T1000A
Cermet T1500A T1000A
T1500A
T2500A
ST10P ST20E A30 G10E
Carbide

BN7000
Uncoated CBN BNS800
Coated CBN BN500
P BNC500
Work
Work Material Exotic Alloy Hardened Steel Material Non-Ferrous Metal
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resist.
Classification Classification
- S01 S10 S20 S30 - H01 H10 H20 H30 - N01 N10 N20 N30
New
PAC5015S Carbide H1
P AC5025S
New
Coated
AC503U DA90
P
Carbide PAC510U PCD DA150
PAC520U DA1000
EH510 Work
Powdered Metal
Material
Carbide EH520 Wear Resistance Fracture Resist.
Classification
- 01 10 20 30
Coated AC510U
P BNC2010 Carbide P

P BNC2020 P
BNC300 Cermet T1000A
Coated CBN
P BNC100 P
BNC160
Uncoated BN7500
P BNC200 CBN
BN7000
BN1000
New NCB100 BN2000 Work Cemented Carbides and
Material Hard Brittle Materials
BNX20 Wear Resistance Fracture Resist.
Classification
Uncoated CBN BN7000 - 01 10 20 30
BN350
BNX10 PCD NPD10
BNS800
BNX25 DA90

A2 : 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated
Selection of Sumitomo
Grades (Milling)
General Steel (Carbon Steel,
Work Material Stainless Steel Cast Iron
Alloy Steel), Soft Steel

Selection
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification

Insert
- P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30

ACM100
C C
New
ACP2000 P
New
ACK2000
New
P ACP3000 ACM200 New
ACK3000
C
P

ACU2500 P ACM300 P ACU2500


New New
Coated P

New ACU2500
Carbide C
ACP100
C
P ACK100
P ACP200
C
P
ACK300 ACK200
PACP300 P ACP300 P ACK300

New New
T2500A T2500A
Cermet T250A T250A
T4500A T4500A

Carbide A30N A30N G10E

Uncoated CBN BN7000


Coated CBN BNS800

Work Material Exotic Alloy Hardened Steel Non-Ferrous Metal

Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
- S01 S10 S20 S30 S40 - H01 H10 H20 H30 - N01 N10 N20 N30

P
ACM100

ACM200
C
DL1000
P

Coated
Carbide P ACM300

New
New
P ACU2500 P DL2000

P
ACK300

H1
Carbide EH520
New
H20

Uncoated CBN BN350 BN7000

PCD DA1000

: 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated A3
Steel Turning Insert Selection Guide

Main Chipbreakers
Selection
Insert

Negative Type Positive Type


NMU

NMU
6 NME 3
NMU
NME
NGE NSU NMU NSU
Depth of Cut (mm)

Depth of Cut (mm)


(Crater- and Wear-Resistant)
4 2

NGU NGU NLU


NGE (Sharper Edge) NLB

2 NSU 1
NSU NLU NLB
NSE
NFE
NSE NFB
NFB
0 0
0,2 0,4 0,6 0,2 0,4
Feed Rate (mm/rev) NFE Feed Rate (mm/rev)

Sub-Chipbreakers
Negative Type Chipbreakers for
Strong Edge Chipbreakers
High‑Efficiency Machining

6 6
NME NMX
Depth of Cut (mm)

Depth of Cut (mm)

4 4
NUX
NGE
NSE
2 2

NSX
NFE

0 0,2 0,4 0,6 0,8 0 0,2 0,4 0,6


Feed Rate (mm/rev) Feed Rate (mm/rev)

Chipbreakers for Heavy Cutting


Chipbreakers for Small Depths Wiper Inserts
15
3 6
NHW NHF
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

10
2 4
NGU-W
NLU

1 2 5
NFE NSE-W NHU
NFB NFA NLU-W NHP
NMP

0 0,2 0,4 0,6 0 0,3 0,6 0,9 0 0,4 0,8 1,2 1,6
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Grades
Fine Finishing to Finishing Finishing to Rough Cutting

(m/min) (m/min)
400 400 New
T1000A AC8015P
Cutting Speed (vc)

Cutting Speed (vc)

300 T1500Z 300

200
T1500A 200 AC8025P
100 100 AC6030M New

T3000Z AC1030U AC8035P


0 0
Finishing Roughing Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting

A4
Recommended Cermet Grades
Steel
Grades T1000A / T1500A / T1500Z

Selection
Insert
T1000A: 
An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent
wear resistance in continuous finishing and profiling applications.
T1500A: 
A general purpose uncoated cermet grade that provides excellent value for money and delivers improved
finished surface quality while providing good wear and fracture resistance.
T1500Z: 
Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose
coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance.

Performance
T1000A
Wear Resistance Fracture Resistance Provides excellent fracture resistance in addition to wear resistance.
Exhibits excellent
0,20 wear resistance.
Flank Wear Width (mm)

Competitor’s Cermet
(P10)
0,15
Conventional
Grade
T1000A
0,10 T1000A Competitor’s Cermet
(P10)

0,05 Conventional
Grade

0 5 10 15 20 25 0 1.000 2.000 3.000 4.000 5.000


Cutting Time No. of Impacts
Work Material: 34CrMo4 Insert: NMG120408NSU Work Material: 34CrMo4, Insert: CNMG120408NSU
Cutting Conditions: vc=320 m/min, f =0,20 mm/rev, ap=1,5mm, dry Cutting Conditions: vc=230 m/min, f =0,20 mm/rev, ap=1,0 mm, wet

T1500A
Wear Resistance Machined Surface Finish
0,20 Conventional Grade Beautiful glossy finished
Flank Wear (mm)

surfaces after facing.


0,15 Competitor’s Cermet (P20)

0,10
T1500A
0,05 1,5 times better wear
resistance!
0 5 10 15 20 25
Cutting Time (min) T1500A Competitor’s Cermet (P20)

Work Material: 34CrMo4 Insert: CNMG120408NSU Work Material: C45, Insert: CNMG120408NLU,
Cutting Conditions: vc = 230 m/min, f = 0,20 mm/rev, ap = 1,0 mm, wet Cutting Conditions: vc = 150 m/min, f = 0,12 mm/rev, ap =1,0 mm, wet

T1500Z
Wear Resistance Machined Surface Finish
(mm) 0,20
Competitor's Reduces cloudy finish Beautiful finished surfaces
Flank Wear Width

Coated Cermet
0,15 (P20) Conventional on machined surfaces. even at lower cutting speeds.
Grade
0,10

0,05
T1500Z
0 10 20 30 40 50
Cutting Time
T1500Z Competitor’s Cermet (P20) T1500Z Conventional
Grade
Competitor's Coated
Cermet (P20)

Work Material: 34CrMo: Insert: CNMG120408NSU Work Material: 21NiCrMo2, Insert:DNMG150408NSU Work Material: H240LA, Insert: CNMG120408NSU
Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, wet Cutting Conditions: vc=150m/min ,f =0,20mm/rev, ap=1,0mm, wet Cutting Conditions: vc=100m/min, f =0,15mm/rev, ap=1,0mm, wet

Recommended Cutting Conditions (Min. - Optimum - Max.)

Cutting Depth of Cut Feed Rate Cutting Speed


Work Material Chipbreaker Grades
Process (mm) (mm/rev) (m/min)
Fine Finishing NFA / NFL T1500Z 0,2–0,5–1,0 0,05–0,15–0,25 150–280–400
Soft Steel
Finishing NLU T3000Z 0,3–1,0–1,8 0,08–0,20–0,35 150–280–400
Fine Finishing NFA / NFL T1500A 0,2–0,5–1,0 0,05–0,15–0,25 100–200–300
Alloy Steel
Finishing NSU / NSE T1500A 0,5–1,0–2,0 0,08–0,20–0,35 100–200–300
Carbon Steel
Medium NGU T1500Z 0,8–2,2–4,0 0,15–0,25–0,50 100–200–300
Fine Finishing NFA / NFL T1000A 0,2–0,5–1,0 0,05–0,15–0,25 50–150–250
High Carbon Steel
Finishing NSU / NSE T1500Z 0,5–1,0–2,0 0,08–0,20–0,35 50–150–250
Carbon Steel
Medium NGU T1500Z 0,8–2,2–4,0 0,15–0,25–0,50 50–150–250

A5
Steel Recommended Carbide Grades

New New

Grades AC8015P / AC8025P / AC8035P / AC1030U


Selection
Insert

Covers a wide range of machining applications from high-speed cutting to interrupted cutting and small lathe machining.

AC8015P Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long,
stable tool life during high-speed and high feed cutting.

AC8025P The 1st recommendation grade for turning steel. Surface smoothing technology significantly suppresses adhesion of work
material components. Achieves long, stable tool life with various cutting speeds and work materials.

AC8035P Tensile stress removal of the coating layer greatly improves fracture resistance. Achieves long, stable tool life during heavy
interrupted cutting.

AC1030U Employs a new PVD coating and a dedicated tough carbide substrate. High-quality cutting edge grade suppresses adhesion
and micro-chipping, realizing excellent machined surface quality.

Performance
AC8015P
Reduced crater damage due to chip abrasion through optimized crystal orientation in the alumina layer.
Conventional Grade
5 min 14 min

Al2O3

Crater wear
TiCN TiCN exposed End of tool life progress!
Disoriented Al2O3 Work Material: 100Cr6, 1.3505, External continuous, Insert: CNMG120408NGU
Cutting Conditions: vc = 300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet
AC8015P
5 min 17 min 29 min
Al2O3

TiCN
Oriented Al2O3 Minimal wear TiCN exposed End of tool life
>> Inhibits Al2O3 damage Improved crater wear resistance.

AC8025P
Improved tool surface smoothness and significantly reduced adhesion through special surface treatment.
Conventional Grade Surface
Adhesion 2 min 70 min
resistance

Adhesion Breakage Unable to continue


Ra>0,4μm
Work Material: 25CrMo4, 1.7218, Facing, Insert: CNMG120408NGU
AC8025P Cutting Conditions: vc = 100–300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet,

Adhesion
2 min 70 min 120 min
resistance

Ra<0,04μm
Normal wear Controlled even wear no end of tool life.
Extremely smooth surface prevents adhesion.

AC8035P
Drastically reduced tensile residual stress in coating through special surface treatment.
Conventional Grade
0,20
Feed Rate
(mm/rev)

0,25
0,30
0 250 500
0 0,1 0,2 0,3 No. of Impacts Unable to continue
Tensile residual stress in
TiCN (GPA) Work Material: 34CrMoS34, 1.7226, Interrupted cut, Insert: CNMG120408NGU
Cutting Conditions: vc = 160 m/min, f = 0,2–0,3 mm/rev, ap = 2 mm, dry
AC8035P
0,20
Feed Rate
(mm/rev)

0,25
90% less 0,30
tensile stress
0 250 500
0 0,1 0,2 0,3 No. of Impacts Able to continue for all
Tensile residual stress in corners
TiCN (GPA) Cracks difficult to grow >>> excellent toughness

A6
Steel
Grades and Chip breaker Selection Guide

Selection
Insert
1st Recommendation
1st Recommendation
NGU
General Purpose AC8025P

Elevated Feed Rate Area General Purpose Tougher Cutting Edge

NFE NSE NSU NSX


Finish–
Small Depth

NGE NGU NUX


General
Purpose

Rough– NME NMU NMX


Larger
Cutting
Depth

Flank Wear Crater Wear Chipping Fracture

Better Wear Resistance Better Toughness

High Speed AC8015P Interrupted Cut AC8035P

NGU NGU
1st Recommendation 1st Recommendation

NGE NUX
Higher efficiency Higher stability
required required

Recommended Cutting Conditions


(Min. - Optimum - Max.)
Cutting Depth of Cut Feed Rate Cutting Speed
Work Material Chipbreaker Grade
Process (mm) (mm/rev) (mm/min)
Fine Finishing NFB T1500Z 0,2–0,6–1,0 0,05–0,15–0,25 100–250–400
Finishing NFE AC8015P 0,5–1,0–1,5 0,1–0,25–0,4 260–350–440
Soft Steel
Medium Cutting NGU AC8025P 1,0–2,5–4,0 0,2–0,35–0,5 200–260–320
Roughing NMU AC8035P 1,5–4,0–6,0 0,3–0,45–0,6 140–180–220
Fine Finishing NFB T1500Z 0,2–0,6–1,0 0,05–0,15–0,25 100–200–300
Alloy Steel Finishing NFE AC8015P 0,5–1,0–1,5 0,1–0,25–0,4 210–285–360
Carbon Steel Medium Cutting NGU AC5025P 1,0–2,5–4,0 0,2–0,35–0,5 150–190–230
Roughing NMU AC8035P 1,5–4,0–6,0 0,3–0,45–0,6 90–135–160
Fine Finishing NFB T1500Z 0,2–0,6–1,0 0,05–0,15–0,25 50–150–250
High Carbon Steel Finishing NFE AC8015P 0,5–1,0–1,5 0,1–0,25–0,4 170–235–300
Carbon Steel Medium Cutting NGU AC8025P 1,0–2,5–4,0 0,2–0,35–0,5 130–165–200
Roughing NMU AC8035P 1,5–4,0–6,0 0,3–0,45–0,6 90–135–160

A7
Stainless Steel Turning Insert Selection Guide

Chipbreakers
Selection
Insert

Negative Type Positive Type

6,0 – NEG NEM 4,0 – NMU

NEM
(NMU)
NEX NMU 3,0 – NMU NSU

Depth of Cut (mm)


Depth of Cut (mm)

4,0 –

NGU
2,0 – NLU
NEX NLB

2,0 – ( )
NGU
NEG
NEF
NSU

1,0 – NLB
NSU
(NEF)
NSU
NLU
0 l l l 0 l l
0 0,2 0,4 0,6 0 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev)

Grades
(m/min)
200

High Speed,
High Efficiency Cutting

AC6020M
Cutting Speed (vc)

150

Wide Cutting Range


100
Small Product AC6030M Heavy Interrupted Cutting
Machining

AC1030U AC6040M
AC630M
50 AC530U

Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)

Cutting Conditions
Cutting
Work Material Chipbreaker Grade Depth of Cut Feed Rate Cutting Speed
Range
ap (mm) f (mm/rev) vc (m/min)
X6CrAl 13, X8CrNiS 18 9, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 170–230–300
Ferritic
X29CrS 13, X6CrMoS 17, Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 140–170–250
Materials X12CrS 13
Cr- Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 140–170–200
Based X12Cr 13, X20Cr 13, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 120–180–240
Martensitic X30Cr 13, X6Cr 17,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 100–150–200
Materials X19CrNi 17 2,
X6CrNi 18 9 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 80–130–180
X5CrNi 18 10, X2CrNi 19 11, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 120–180–240
Austenitic X2CrNiMo 18 10, X4CrNiMo 17 12 2,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 100–150–200
Materials X2CrNiMo 17 12 2, X5CrNiMo 17 13,
X6CrNiTi 18 10, X70CrMo 15 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 80–130–180
Two-Phase X5CrNi 17 7, X2CrNi 18 9, Finishing NEF (NSU) AC6030M 0,5–1,5–2,0 0,05–0,15–0,25 100–145–180
Cr/Ni- (Austenite / X6CrNi 25 20,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 80–120–160
Based Ferrite) X2CrNiMoN 17 12 2,
Materials X6CrNiNb 18 10 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 70–100–140
X5CrNiCuNb 16 4, X7CrNiAl 17 7, Finishing NEF (NSU) AC6030M 0,5–1,5–2,0 0,05–0,15–0,25 90–115–140
Precipitation X4CrNuMo 27 5 2,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 70–90–110
Hardening X2CrNiMoN 22 5 3,
X2CrNiMoCuN 25 6 3 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 50–80–120

A8
Recommended Grades and Chipbreakers
Stainless Steel
Grades AC6020M / AC6030M / AC6040M / AC1030U

Selection
Insert
AC6020M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel machining that
achieves a good balance between wear resistance and fracture resistance by combining a hardened substrate with excellent wear
resistance.
AC6030M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless steel that
drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining. Achieves long and stable
machining thanks to the improved coating strength and excellent adhesion.
AC6040M Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended grade for
interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent
adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide
substrate.
AC1030U Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent machined
surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.

Performance
AC6020M
Continuous Cutting (Medium Speed) Continuous Cutting (High Speed)
0,50 0,25
Conventional
Grade Comp. A Comp.B
Flank Wear Width (mm)

Flank Wear Width (mm)


0,40 0,20
(CVD, M20) (CVD, M20)

0,30 0,15
AC6020M AC6020M
0,20 0,10
Conventional
0,10 0,05 Grade

0 10 20 30 0 10 20 30
Cutting Time (min) Cutting Time (min)
Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc = 150 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 200 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

AC6030M
Continuous Cutting Interrupted Cutting
0,30 Comp. C
(CVD, M30)
0,25 Conventional AC6030M
Flank Wear Width (mm)

Grade
0,20

0,15 Conventional
Grade
0,10
AC6030M
0,05 Comp. D
(CVD, M30)

0
10 20 30 40 50 0 500 1.000 1.500 2.000 2.500
Cutting Time (min) No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc = 200 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 1,0 mm, wet

AC6040M
Continuous Cutting Interrupted Cutting
0,30
Comp. E
(PVD, M40)
AC6040M
Flank Wear Width (mm)

0,25

0,20
Conventional
Grade Conventional
0,15 Grade

0,10
AC6040M
Comp. F
0,05 (PVD, M40)

0 0 1.000 2.000 3.000 4.000 5.000 6.000


10 20 30 40 50
Cutting Time (min) No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Work Material: CNMG 120408 NGU Insert: CNMG 120408 NGU
Cutting Conditions: vc = 150 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 230 m/min, f = 0,23 mm/rev, ap = 0,80 mm, dry

A9
Cast Iron Turning Insert Selection Guide

Chipbreakers
Selection
Insert

Negative Type Positive Type


(mm) (mm)

Medium Cutting Roughing


No breaker

Roughing
No

Large
6,0 NME NME 6,0

Large
NME breaker
NGZ

Depth of Cut
Depth of Cut

No breaker No
4,0 NGZ 4,0

Finishing Medium Cutting


breaker
NUZ NGU NGZ
Depth of Cut

Depth of Cut
2,0 Finishing NUZ 2,0 NMU NMU

NGU NGU NMU

0 0,2 0,4 0,6 Sharp Edge Strong Edge 0 0,2 0,4 0,6 Sharp Edge Strong Edge
Feed Rate (mm/rev) NUZ Feed Rate (mm/rev)

Grades
Grey Cast Iron (GG) Ductile Cast Iron (GGG)
(m/min) (m/min)
2.000

High Speed, High Speed,


500
Continuous Cutting Continuous Cutting
BNS800
1.000
BN7000 New Continuous Cutting

AC4010K
Cutting Speed (vc)

Cutting Speed (vc)

Continuous Cutting
300
500 New Mill-Scaled Work,
New
Mill-Scaled Work, AC4015K Interrupted Cutting

AC4010K Interrupted Cutting


BNC500
200
300

New
200 AC4015K AC420K
AC420K
100 100
AC8025P AC8025P
Finishing Roughing Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)
Cutting Conditions
Work Materials Cutting Process Grades Depth of Cut Feed Rate Cutting Speed
ap (mm/rev) f (mm/rev) vc (m/min)
High Speed Cutting BN7000 0,1–0,3–1,0 0,10–0,20–0,50 500–1.500–2.000
Gray Cast Iron Continuous – General AC4010K 0,5–2,0–6,0 0,10–0,25–0,40 200–400–700
(GG‑25, etc.) Interrupted AC4015K 0,5–2,0–6,0 0,10–0,30–0,50 180–300–450
Heavy Interrupted AC420K 0,5–2,0–6,0 0,10–0,30–0,60 150–200–300
High Speed Cutting BNC500 0,1–0,2–0,5 0,10–0,20–0,40 150–350–500
Ductile Cast Iron Continuous – General AC4010K 0,5–2,0–6,0 0,10–0,25–0,40 180–300–450
(GGG‑40.3, etc.) Interrupted AC4015K 0,5–2,0–6,0 0,10–0,30–0,50 160–250–400
Heavy Interrupted AC420K 0,5–2,0–6,0 0,10–0,30–0,60 120–170–250
High Speed Cutting BNC500 0,1–0,2–0,5 0,10–0,20–0,40 200–350–500
High-strength Continuous – General AC4010K 0,5–2,0–6,0 0,10–0,25–0,40 160–250–400
Ductile Cast Iron
Interrupted AC4015K 0,5–2,0–6,0 0,10–0,30–0,50 140–200–350
(GGG‑70, etc.)
Heavy Interrupted AC420K 0,5–2,0–6,0 0,10–0,30–0,60 80–150–220

A10
Recommended Grades and Chipbreakers
Cast Iron
New New
Grades AC4010K / AC4015K / AC420K

Selection
Insert
AC4010K The 1st recommended grade for machining grey cast iron. Adopts an ultra-thick new CVD coating
to realise ultra-high-speed machining at Vc = 700 m/min.

AC4015K The 1st recommendation grade for ductile cast iron. New high-adhesion, high-strength CVD
coating realises both wear resistance and chipping resistance.

AC420K Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when
cutting mill-scaled work.

Performance
AC4010K / AC4015K
Wear Resistance, Gray Cast Iron (GG) Wear Resistance, Ductile Cast Iron (GGG)
0,4 ■ ●
Competitor 0,4 Competitor
◆ ■ ●
Flank Wear Width (mm)

Flank Wear Width (mm)


■ Conventional ●
0,3 ◆
■ 0,3 ■ ●

AC4010K ●
◆ ● ●
● ●

● ●

● AC4015K
0,2 ■ 0,2

● ●

■ ●



● AC4010K ●


0,1 ◆
■ 0,1 ●


0 2 4 6 8 10 0 5 10 15 20 25 30
Cutting Time (min) Cutting Time (min)

12 min 12 min 12 min

NGZ AC4010K Conventional Competitor NGZ AC4010K NGZ AC4015K Competitor

Work Material: GG-25, Continuous, Insert: CNMG120408 Work Material: GGG-70, Continuous, Insert: CNMG120408
Cutting Conditions: vc = 600 m/min, f = 0,4 mm/rev, ap = 2,0 mm, dry Cutting Conditions: vc = 140 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC4010K / AC4015K
Chipping Resistance, Gray Cast Iron (GG) Chipping Resistance, Ductile Cast Iron (GGG)
400
Minimal Chipping Minimal Chipping
300

200

100

10 min 10 min 0
AC4010K AC4015K Conventional Competitor
NGZ AC4010K NGZ AC4015K NGZ NGZ

Chipping on Flank Chipping on Rake


Surface Surface
4 min 4 min
NGZ AC4010K NGZ AC4015K

6 min 6 min
Conventional Competitor 4 min 4 min
Conventional Competitor
Work Material: GG-25, Interrupted, Insert: CNMG120408 Work Material: GGG-40.3, Interrupted, Insert: CNMG120408
Cutting Conditions: vc = 400 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 450 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC420K Fracture Resistance


GGG-40.3 Grooved (Heavy Interrupted Acceleration Test) Edge Wear Comparison (After 150s)

AC420K

Competitor‘s
Product D (K15)

AC420K Competitor‘s Competitor‘s


Competitor‘s Great improvements Product D (K15) Product E (K20)
Product E (K20) in fracture resistance

100 150 200 300 Work Material: GGG-40.3, Toolholder: PCLNR2525-43 Insert: CNMG120408
Tool Life sec. Cutting Conditions: vc = 350 m/min, f = 0,25 mm/rev, ap = 1,5 mm, wet

A11
Exotic Metal Turning Insert Selection Guide

Chipbreakers
Selection
Insert

Negative Type Positive Type


NEM
NSU
NMU
4,0 NEM 4,0
NEG
NSI
NSI
Depth of Cut (mm)

Depth of Cut (mm)


NEG

NMU R/LFX
NEX NUP NSU
(NUP) 2,0
2,0
R/LFY
NEX
NEF
(NSU) NFC
NFC R/LFX
NSU
R/LFY
0 0,1 0,2 0,3 0,4 0 0,1 0,2 0,3 0,4
Feed Rate (mm/rev) NEF Feed Rate (mm/rev)

Grades

(m/min)
CBN Grades for
High Speed Finishing
400

Coated Grade for


200
BN7000 Finishing to Rough Cutting
Cutting Speed (vc)

Coated Grade for Medium


to Rough Cutting
100

New
50 AC5015S / EH510 New
AC5025S /
EH520

Carbide Grade Carbide Grade


10
0

Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)

Cutting Depth of Cut Feed Rate Cutting Speed


Work Material Chipbreakers Grades
Process (mm) (mm/rev) (m/min)
AC5010S
Finishing NEF (NSU) 0,2–0,5–1,5 0,10–0,12–0,20 50–70–110
AC5025S
AC5015S
Light NEX 0,5–1,0–3,0 0,10–0,20–0,30 40–60–90
AC5025S
Heat-Resistant Alloy
AC5015S
Medium NEG 0,5–2,0–4,0 0,15–0,25–0,30 40–60–90
AC5025S
AC5015S
Rough NMU/NEM 1,0–2,0–4,0 0,20–0,25–0,40 30–55–80
AC5025S

Finishing EH510
NEF (NSU) 0,2–0,5–1,5 0,10–0,15–0,20 50–65–80
(AC5015S)

Light NEX AC5015S 0,5–1,0–2,5 0,10–0,20–0,25 40–55–70


Titanium Alloy
Medium EH510
NEG 0,5–2,0–3,5 0,15–0,25–0,30 40–55–70
(AC5015S)

Rough NMU/NEM AC5025S 1,0–2,0–3,5 0,20–0,25–0,30 30–40–50

A12
Recommended Grades and Chipbreakers
Exotic Metal
New New

Grades AC5015S / AC5025S / EH510 / EH520

Selection
Insert
PVD (Super ZX Coat) grade with excellent wear and thermal Carbides with excellent thermal, wear, and fracture resistance
resistance. for use with exotic alloys. Lineup also includes new chipbreaker
design.

AC5015S The 1st recommended grade for turning exotic alloys EH510 General purpose grade for titanium machining that fea-
as it realises stable tool life with high-speed, high-effi- tures excellent wear and thermal resistance. For applica-
ciency machining. tions from roughing to finishing.

AC5025S High-toughness grade for realising stable tool life for EH520 Tough grade for titanium machining with excellent frac-
interrupted cutting machining or mill-scaled work. ture and thermal resistance. Perfect for interrupted cut-
ting and mill-scaled work.

Performance
AC5015S
Wear Resistance Fracture Resistance
0,5 25
Competitor AC5015S 1,5x
0,4 20
Flank Wear Width (mm)

Cutting Time (min)


0,3 Conventional 15

0,2 10

0,1 Wear 5
Resistance 2,5x
0
0 5 10 15 20 25 30 35
Cutting Time (min) AC5015S Conventional Competitor

13 min 13 min 13 min 9 min 9 min 9 min

AC5015S Conventional Competitor AC5015S Conventional Competitor

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Work Material: Hastelloy (22 HRC), Insert: CNMG120408
Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

AC5025S
Wear Resistance Fracture Resistance
0,4 60
Competitor 1,5x
AC5025S 50
Flank Wear Width (mm)

Conventional
0,3
Cutting Time (min)

40

0,2 30

20
0,1 Wear
Resistance 2,5x
10

0 5 10 15 20 25 0
Cutting Time (min) AC5025S Conventional Competitor

13 min 13 min 13 min 37 min 37 min 37 min

AC5025S Conventional Competitor AC5025S Conventional Competitor

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Work Material: Hastelloy (22 HRC), Insert: CNMG120408
Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

A13
Hardened Steel Turning Insert Selection Guide

Chipbreakers
Selection
Insert

NSV Type Chipbreaker: For chip control during carburized layer removal
NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel

7,0 –

6,0 –
NSV
5,0 –
Depth of Cut (mm)

NSV
4,0 –
NLV
3,0 –
NLV
2,0 –
NFV
1,0 – NFV

0 l l l
0 0,1 0,2 0,3
Feed Rate (mm/rev)

Grades

Coated SUMIBORON Uncoated SUMIBORON


(m/min) (m/min)
300 300
BNC100
High-Precision BN1000
BNC160 BNX20
Machining
Cutting Speed (vc)

Cutting Speed (vc)

BNC200 200 BNX25


200
BNC2010

General Purpose Cutting General Purpose Cutting


100 100
BNC2020 BNC300 BN2000 BN350
0 AC503U 0
Finishing Roughing Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions (Min. - Optimum - Max.)

Depth of Cut Feed Rate Cutting Speed


Cutting Process Grade
(mm) (mm/rev) (m/min)
BNC2010 0,03–0,20–0,35 0,03–0,10–0,20 120–200–300
BNC100 0,03–0,20–0,30 0,03–0,10–0,20 120–200–300
Continuous
BN1000 0,03–0,15–0,20 0,03–0,10–0,15 100–150–300
Cutting
BNX10 0,03–0,10–0,20 0,03–0,10–0,15 120–180–300
AC503U 0,03–0,50–1,00 0,02–0,05–0,10 40–70–100
BNC2020 0,03–0,30–0,50 0,03–0,20–0,40 50–130–220
BNC160 0,03–0,20–0,35 0,03–0,10–0,25 120–180–220
General Turning BNC200 0,03–0,30–0,50 0,03–0,10–0,30 50–130–220
BN2000 0,03–0,20–0,30 0,03–0,10–0,20 50–100–200
BNX20 0,03–0,20–0,35 0,03–0,15–0,30 70–130–170
BNC300 0,03–0,20–0,30 0,03–0,10–0,20 50–100–150
Interrupted
BN350 0,03–0,20–0,30 0,03–0,10–0,20 50–100–150
Cutting
BNX25 0,03–0,20–0,50 0,03–0,15–0,30 120–160–220

A14
Recommended CBN Grades and Chipbreakers
Hardened Steel
Grades BNC2010 / BNC2020 / BN1000 / BN2000

Selection
Insert
BNC2010 A grade for high-precision machining applicable for finishing requiring good surface roughness and dimensional accuracy.
Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer.
Reduces flank wear and achieves excellent surface finish thanks to newly developed special stable multi-layered coating.

BNC2020 A general-purpose grade applicable to general hardened steel machining.


A newly developed tough CBN-substrate coated with a highly wear-resistant TiAlN layer.
Achieves more stable machining and longer tool life by employing a highly adhesive layer for high chipping resistance.

BN1000 For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.
Features improved fracture resistance while still placing a priority on wear resistance.

BN2000 General purpose grade suitable for typical hardened steel machining applications.
Provides a high degree of fracture and wear resistance.

Performance

BNC2010 BNC2020
7
Conventional Coated CBN

6 BNC2020
Surface Roughness (µm)

4 Conventional coated CBN


■ Conventional
● Flank wear occurs
coated CBN
1,8 times
the
3 ■ conventional
● BNC2010 tool life
2 ●


Competitor‘s
1 coated CBN

0 1,0 2,0 3,0 4,0 BNC2010 0 2,5 5,0


Cutting Distance (km) Reduced flank wear Cutting Distance (km)

Work Material: 15CrMo5, 58-62HRC, Continuous Work Material: SCM415-5V, 58-62HRC, Interrupted
Insert: DNGA 150408 NC4 (BNC2010) Insert: CNGA 120412 NC4 (BNC2020)
Cutting Edge Treatment: S01225 Cutting Edge Treatment: S01225
Cutting Conditions: vc = 160 m/min, f = 0,08 mm/rev, ap = 0,1mm, Wet Cutting Conditions: vc = 130 m/min, f = 0,1 mm/rev, ap = 0,6 mm, Dry

BN1000 / BN2000
Wear Resistance (Continuous Cutting) Chipping Resistance (Interrupted Cutting)
(Comparison based on conventional BN2000 as 100%.)
Competitor 1 Breakage BN2000
Flank Wear Width (mm)

BN2000 Approx. 1,4x tool life!

Conventional
Grade 1

Competitor 1
Cutting Distance (km)

Work Material: 15CrMo5, Round Bar (58-62HRC)


Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry
BN1000 Approx. 1,4x tool life!

Competitor 2
Flank Wear Width (mm)

Conventional
BN1000 Grade 2

Competitor 2

Tool Life Ratio (%)


Cutting Distance (km)
Work Material: 15CrMo5, 8V Grooved Material (58-62HRC)
Work Material: 100Cr6, Round Bar (58-62HRC) Insert: CNGA120408 NU-2
Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, Dry

A15
Non-Ferrous Metal Turning Insert Selection Guide
Selection

Chipbreakers
Insert

Positive Type

NAG NGD
Depth of Cut (mm)

Depth of Cut (mm)


NLD
NAG

Feed Rate (mm/rev) Feed Rate (mm/rev)

Grades

2.000

1.500
SUMIDIA
Cutting Speed (m/min)

DA1000
1.000

500 Carbide Grade


H1

Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)

Cutting Cutting Conditions


Category Grades
Process Depth of Cut (mm) Feed Rate (mm/rev) Cutting Speed (m/min)

Continuous
Cutting
SUMIDIA DA1000 0,1–0,5–3,0 0,05–0,10–0,20 –2000

General Turning
Interrupted
Carbide H1 0,3–1,0–5,0 0,1–0,20–0,5 –1000
Cutting

A16
Recommended PCD and Carbide Grades
Non-Ferrous Metal

Selection
Grades DA1000

Insert
● Ultra-high-density sintered, ultra-fine diamond particles
● Significantly improved surface roughness on machined surfaces
● World’s best wear resistance and strength
● Suitable for use with all aluminium and non-ferrous alloys

DA1000 Wear Resistance


Comparison of Surface Roughness of Nose Radius Cutting Edge
DA1000 Conventional Grade
Cutting Speed (m/min)

Excellent Surface Bad Surface

Fine Edge Rough Edge

Insert: TPGW 160308


Lifetime (min) Cutting Conditions: vc = 1000 m/min, f = 0,15 mm/rev, ap = 0,2 mm, Wet

Wear Resistance in Turning Applications Wear Resistance in Milling Applications

Competitor‘s PCD
Flank Wear Width (min)

Flank Wear Width (min)

Conventional Grade
Conventional Grade

DA1000

DA1000

Cutting Distance (km) Number of Passes

Insert: TPGN160304 Insert: SNEW1204 ADFR-NF


Cutting Conditions: vc = 800 m/min, f = 0,12 mm/rev, ap = 0,5 mm, wet Cutting Conditions: vc = 2000 m/min, f = 0,15 mm/rev, ap = 3,0 mm, wet

Application Examples

H1 + NAG Type Breakers DA1000


ADC12 Aluminium Wheel Copper Alloy Bush
Excellent adhesion resistance. Stable surface roughness with no edge breakage (3,2S).
Longer tool life. Tool life improved to 3x that of conventional models.
Output (pcs) / Cutting edge

500 - 3.000 -
Output (pcs) / Cutting edge

500 2,0x tool life 3,000


- 2x 2,500
tool life 2.000 - 3,0x tool life
No. of Workpieces

寿命3倍
加工数

250 - 2,000
250
1.000 -
- (個)1,000 800

0 0 0
H1 H1 Competitor's
Competitor's
0DA1000
DA1000
Competitor's
他社品
AG (NAG) Product (NF) Product

Insert: VCGT160408 NAG (H1) Insert: TPGN160308 NF (DA1000)


Cutting Conditions: vc = 2000 m/min, f = 0,25 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 300 m/min, f = 0,07 mm/rev, ap = 0,08 mm, wet

A17
Small Product
Machining Turning Insert Selection Guide

Grades
Selection
Insert

Work Material
Application Range
P M K S H N

Heat Resistant

Non-Ferrous
Hardenend
Category

Stainless

Cast Iron
General
Steel

Steel

Steel

Metal
Steel
High Precision Finish-Light Cut Medium Cut

ACZ150
New AC5015S
Coated Carbide
New AC5025S
(PVD)
AC530U
AC1030U

T1000A
Cermet/Coated Cermet
T1500A/T1500Z

H1
Carbide
EH510

BN1000/BN2000
CBN (SUMIBORON)
BN7000

SUMIDIA DA1000

Preferred Choice Suitable

Chipbreakers

M-Class Finishing to Light Cut G-Class Chipbreaker (Groove Design) G-Class Chipbreaker (3D Design)

4 4 4
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

NSI
NSU
NFK L/R-SD
2 2 2 NSC
N-LUW L/R-FX
NFP L/R-FYS
NLU L/R-W NFC
L/R-FY
0 0 0
0,2 0,4 0,2 0,4 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Recommended Cutting Conditions


Work Material Heat Resistant
Free Cutting Steel Carbon Steel Stainless Steel Hardened Steel Aluminium Brass
Steel
vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05 70–300 0,05–0,20 70–300 0,05–0,20
AC5015S 50–200 0,02–0,15 50–200 0,02–0,10 50–200 0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC5 25S 50–200 0,02–0,15 50–200 0,02–0,10 50–200 0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC530U 50–200 0,02–0,15 50–200 0,02–0,10 50–200 0,02–0,10 70–300 0,05–0,20
AC1030U 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20
T1000A 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500A 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500Z 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
BN1000 120–300 0,03–0,15
BN2000 50–200 0,03–0,20
BN7000 50–200 0,05–0,20
DA1000 70–300 0,02–0,10 70–300 0,02–0,10

A18
Small Product
Turning Insert Selection Guide Machining
Application Range

Selection
Insert
250

AC520U
200 AC1030U
Employs "Absotech Bronze", a new PVD coating, with a
Cutting Speed (m/min)

150 special tough carbide substate.


AC1030U Achieving excellent machined surface quality with a
AC530U high-quality cutting edge that reduces adhesion and
100 micro-chipping.
AC6040M
50

ACZ150

High-precision Turning Finishing

Precision Machining Finishing


Cutting Conditions

AC1030U Performance
Wear Resistance Roughness

0,045 2,5
Competitor‘s Competitor‘s
0,040 Conventional 2,0
Conventional
Grade
Vb Wear (mm)

0,035 Grade
1,5
AC1030U Rz (mm) AC1030U
0,030
1,0
0,025
0,020 0,5

0,015
Material: X5CrNiS18-10, 1.4301 0 50 100 150 0 50 100 150
Insert: DCGT11T302RFY (AC1030U) Cutting Distance (No. of Passes) Cutting Distance (No. of Passes)
Cutting Data: vc=100 m/min, f=0,05 mm/rev, ap=0,1 mm, wet (Oil)

Application Examples

STKM12C-EC, Pipe C45, Stator Shaft


200
AC1030U Conventional Grade
No. of Workpieces

140

100
70

1500pcs, Rz 0,3 1000pcs, Rz>0,45 0


AC1030U Conventional
Grade

Insert CCGT060201LFX (AC1030U) Insert VCGT110302RFX (AC1030U)


Cutting Data: vc = 196 m/min, f = 0,04 mm/rev, ap = 0,4 mm, wet Cutting Data: vc=195 m/min, f= 0,12 mm/rev, ap = 0,175-0,25 mm, wet

X5CrNiS18-10, 1.4301, Valve Body X6Cr17, Sensor Housing


AC1030U Competitor‘s 2.000
1.600
No. of Workpieces

1.000 800

Less adhesion Adhesion + chipping 0


Conventional
AC1030U Grade
Insert: VCGT110301RFY (AC1030U) Insert: DCGT11T304M NFC (AC1030U)
Cutting Data: vc = 31,5 m/min, f = 0,025 mm/rev, ap = 0,2 mm, wet Cutting Data: vc = 50 m/min, f =0,06 mm/rev, ap = 0,2 mm, wet

A19
A20
B
Grades
B1–B14

Grades
Coated Grades Coating Series............................................................. B2
CVD / PVD Series ....................................................... B3–4

Coated and Uncoated Cermet.......................................................................... B5


Uncoated Carbide “Igetalloy”.................................................................... B6

CBN Grades “SUMIBORON”............................................................. B7–8


PCD Grades “SUMIDIA”.................................................................... B9
“SUMIDIA” Binderless................................................ B10

Chart Grades Comparison Chart ........................................... B11–14

B1
Coated Carbide
The hardmetal's coating series combines a proprietary tough cemented carbide substrate with a multi-layered
coating for use in high-speed, high-efficiency applications on a wide range of work materials including steel, cast
iron and exotic alloys.
Features
: New coating technology that realises absolute stability.
Grades

CVD PVD
Special Surface Treatment:
Chipping resistance and adhesion
resistance are significantly improved The Proprietary Super Multi-lay-
by special surface treatment applied ered Coating Structure:
to suit the application. Advanced nanotechnology
enables nanometer-level
High Strength Alumina Layer: thickness (1 nanometer is one
Significantly improves the coating billion of a meter)
strength by controlling crystal Hardness, thermal resistance
10nm
growth direction. and toughness are signifi-
cantly improved by alternately
layering one thousand layers
of super thin films.
High Hardness Micro-Grain TiCN
Layer:
Significantly improves the coating Cross section of cutting-edge coating
hardness by using a fine and uni-
form crystal structure. High Adhesion Technology.
Significantly improves adhesi-
on strength through advanced
High Adhesion Technology: control technology at the
Significantly improves adhesion interface of the coating and
strength through a smooth interface carbide substrate.
between the coating and carbide
substrate.

l Suppresses abnormal damage such as chipping and adhesion. Stable l Optimised coating composition according to application. Achieves stable
machining is achieved in various situations. machining regardless of the work material.

l Next-level high strength and high hardness coating is achieved. Achie- l Significantly improves chipping resistance by improving coating adhesion
ves long, stable tool life even in high-efficiency machining. strength. Stable machining is realised even under high load conditions.

Applicable Grades Applicable Grades


For steel turning AC8015P, AC8025P, AC8035P For stainless steel turning AC6040M
For stainless steel turning AC6020M, AC6030M For exotic alloy turning AC5015S, AC5025S
For cast iron turning AC4010K, AC4015K For small lathes AC1030U
For Milling ACP2000, ACK2000 For Milling AC2500, ACP3000, ACK3000

Brilliant Coat PVD


Brilliant Coat provides excellent lubricity for higher quality machining.

Work Material: STKM13A


Insert: CNMG120408NLU
Cutting Conditions: vc: 100 m/min
f: 0,15 mm/rev
ap: 1,0 mm, wet

Brilliant Coat Conventional Coating


l PVD coating with excellent wear resistance and lubricity. Applicable Grades
l Suppresses reactions with work material and realises beautiful machined surfaces. For steel turning T1500Z

AURORA Coat (DLC : Diamond Like Carbon) PVD


Using our proprietary PVD process tech nology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth.PVD

Comparison of Cutting Edge Adhesion After Cutting ADC12


Adhesion of Aluminium
Work Material : ADC12
Cutting Conditions: vc : 300 m/min
f t : 0,15 mm/t
ap= ae : 5mm, dry

AURORA Coat Uncoated

Applicable Grades
l Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction and
For Milling DL1000, DL2000
provides excellent adhesion resistance to deliver better-quality machined surfaces.
l Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more. For Endmilling DL1000, DL1200
For Drilling DL1300, DL1500

B2
CVD Coating Series Coated Carbide
Characteristic Values
For Turning (CVD)
Hardness Coating Thickness
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) (μm)

Super A P10 grade with excellent wear resistance that features stability and
AC810P 91,0 2,2 FF Coat 18 longer tool life. Utilises a special carbide substrate with Super FF Coat for AC700G
high to medium speed cutting.

Grades
New For high-speed and high-efficiency machining of steel.
Crystal orientation control technology is used to drastically suppress the
AC8015P 91,0 2,3 Absotech 14 advancement of crater wear, achieving long, stable tool life during high- AC810P
speed and high-feed cutting.

Super A P20 grade that features stability and longer tool life. Employs special
AC820P 90,1 2,2 FF Coat 14 carbide substrate and Super FF Coat to improve on P20 wear and fracture AC2000
resistance.

A P20 grade that drastically reduces the occurrence of abnormal


AC8025P 90,1 2,3 Absotech 12 damage and achieves long and stable tool life by employing a AC820P
special carbide substrate and the new Absotech Platinum coating.

Super Stable long-life grade employs special tough, carbide substrate and Super
AC830P 89,4 2,6 FF Coat 8 FF Coat. Improves on P30 grade fracture resistance and approaches P20 AC3000
grade in terms of wear resistance.

New For interrupted machining of steel.


Coating layer tensile stress removal technology greatly improves fracture
AC8035P 89,4 2,6 Absotech 9 resistance and achieves long, stable tool life during heavy interrupted AC830P
cutting.

Super A high efficiency M10 grade featuring improved wear resistance during
AC610M 91,0 2,2 FF Coat 5 stainless steel cutting. Employs special, ultra-hard substrate and thin —
Super FF Coat.

An M20 grade that maintains wear resistance in stainless steel machining


while drastically reducing the occurrence of abnormal damage by
AC6020M 90,1 2,3 Absotech 5 employing a special carbide substrate and the new Absotech Platinum AC610M
coating.
The first recommended grade for general machining of stainless steel
that drastically reduces the occurrence of abnormal damage in stainless
AC6030M 89,5 2,7 Absotech 5 steel machining and achieves long and stable tool life by employing a new AC630M
coating: Absotech Platinum.

Super A general purpose grade featuring improved wear and fracture resistance AC304
AC630M 89,5 2,7 FF Coat 5 during stainless steel cutting. Utilises a special tough carbide substrate
with a thin Super FF Coat.

Super Employs an ultra-hard substrate and ultra-hard Super FF Coat to provide


AC405K 92,0 2,4 FF Coat 18 excellent resistance to wear and plastic deformation. Suitable for high- AC410K
speed continuous cutting of cast iron.

New 1st recommended grade for turning grey cast iron.


For high-speed cast iron milling.
AC4010K 91,1 2,5 Absotech 20 New thick coating realizes stable long tool life even with ultra-high-speed AC405K
machining of grey cast iron at vc = 700 m/min.
New 1st recommended grade for turning ductile cast iron.
New high-adhesion, high-strength coating realises high wear resistance
AC4015K 91,1 2,5 Absotech 16 and chipping resistance for stable long tool life over a wide range of AC415K
cutting conditions.
Employs a special dedicated ultra-hard substrate that is also suitable for
Super interrupted cutting and ultra-hard Super FF Coat to provide stability and long
AC415K 91,1 2,5 FF Coat 18 tool life in a wide range of processes. First recommended grade for cast iron AC410K
turning.

Super A new, extremely versatile grade that can be used for rough, interrupted
AC420K 91,1 2,5 FF Coat 12 cutting of ductile and grey cast iron. Employs special, ultra-hard carbide AC700G
substrate and Super FF Coat to provide stability and long tool life.

For Milling (CVD)


Hardness Coating Thickness
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) (μm)

Super A grade that employs a tough carbide substrate and thin-layer Super FF
ACP100 89,3 3,1 FF Coat 6 Coat to provide superior thermal crack and wear resistance in high-speed AC230
milling of steel.

New For high-speed machining of steel. Stable long tool life with high-speed
ACP2000 89,5 3,2 Absotech 10 machining is realized by adopting a tough carbide substrate and a new ACP100
coating with excellent thermal crack resistance.

Super A grade ideal for hardened steel machining that provides excellent wear
ACM200 89,8 3,4 FF Coat 6 and heat resistance by employing a newly-developed ultra-hard carbide AC230
and Super FF Coat.

Super A grade that employs a high-strength carbide substrate and Super


ACK100 92,0 2,4 FF Coat 6 FF Coat to provide excellent wear resistance in high-speed milling. —

Super A grade that employs a tough carbide substrate and thin-layer Super FF
ACK200 91,7 2,5 FF Coat 6 Coat to provide superior thermal crack and wear resistance for high-speed AC211
milling.

New For high-speed cast iron milling. Stable long tool life with high-speed ACK100
ACK2000 91,7 3,1 Absotech 10 machining is realized by adopting a tough carbide substrate and a new
coating with excellent thermal resistance. ACK200

B3
Coated Carbide PVD Coating Series
Characteristic Values
For Turning (PVD)
Hardness TRS Coating Thickness
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) (μm)

T1500Z Brilliant Brilliant Coat* PVD coating gives excellent lubricity for higher quality
92,0 2,2 Coat* 3 machining. General-purpose coated cermet grade that can maintain high- T2000Z
(Cermet) quality machined surfaces and also gives excellent wear resistance.
Grades

T3000Z 91,3 2,4 ZX Coat 3 An ultra-reliable coating grade with tough cermet substrate. —
(Cermet)
For interrupted and general steel cutting.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC530U 91,4 3,3 ZX Coat 3 and AlCrN layers, coupled with a fine-grained super tough substrate for ACZ310
excellent fracture resistance.
The first recommended grade for interrupted machining of stainless steel that
drastically improves the reliability in unstable machining thanks to the excellent
AC6040M 91,6 3,8 Absotech 3 adhesion and peel-off resistance of the new Absotech Bronze PVD coating, AC530U
as well as the improved fracture resistance of the exclusive ultra-hard carbide
substrate.
Heavy interrupted machining and stainless steel machining.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC530U 91,4 3,3 ZX Coat 3 and AlCrN layers, coupled with a fine-grained super tough substrate for ACZ310
excellent fracture resistance.

Super Finishing to medium cutting of exotic alloys. EH510Z


AC510U 92,6 2,6 ZX Coat 3 Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and
AlCrN layers. Superior wear and heat resistance, and stable, long tool life. EH10Z
New The first recommended grade for turning exotic alloy.
Adopts a carbide substrate with excellent thermal resistance and a new coating
AC5015S 92,7 3,2 Absotech 5 with excellent wear resistance and chipping resistance, realizing stable long AC510U
tool life over a wide range of cutting conditions.
Medium to rough cutting of exotic alloys.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and EH520Z
AC520U 91,7 3,0 ZX Coat 3 AlCrN layers. Superior wear and heat resistance, and stable, long tool life
even in interrupted cutting.
EH20Z
New For partially interrupted to interrupted machining of exotic alloy.
Adopts a carbide substrate with excellent fracture resistance and a new
AC5025S 91,8 3,6 Absotech 5 coating with excellent wear resistance and chipping resistance, realizing AC520U
stable long tool life with unstable cutting conditions.

For hardenend steel.


Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC503U 93,2 1,7 ZX Coat 3 and AlCrN layers, coupled with an ultra-hard substrate for excellent wear

resistance.

For small tools, and high-precision finishing to general finishing


applications.
ACZ150 91,4 3,3 ZX Coat 1 TiN ultra-thin coating and fine-grained, super tough substrate combine to

Small give good edge sharpness and superior cut finish.
Product
Machining For precision machining that supports a wide range of work materials.
Employs the new "Absotech Bronze" coating with excellent adhesion
AC1030U 91,6 3,8 Absotech 2 and peel-off resistance to deliver excellent machined surface quality with

improvements in cutting edge quality and superb stability.

For Milling (PVD)


Hardness TRS Main Coating Coating Thickness
Class Grade Characteristics Old Grades
(HRA) (GPa) Components (μm)
New General purpose grade supporting steel, stainless steel and cast iron
machining. Adopts a carbide substrate with excellent fracture resistance
ACU2500 91,6 3,8 Absotech 3 and wear resistance, plus a new coating with wear and chipping resistance, —
realizing stable long tool life with various work material grades.
For general machining of general and die steel.
Super Employs PVD coating consisting of multiple nanometre-thin layers. A
ACP200 89,5 3,2 ZX Coat 3 general grade that achieves a good balance between fracture resistance ACZ330
and wear resistance when combined with an exclusive tough substrate.
For interrupted machining and stainless steel machining.
Super Employs PVD coating consisting of multiple nanometre-thin layers.
ACP300 89,3 3,1 ZX Coat 3 Provides excellent fracture resistance when combined with an ultra-tough ACZ350
substrate.
New 1st recommended grade for milling steel. Carbide substrate with excellent
thermal crack resistance, plus a new coating with excellent wear and ACP200
ACP3000 89,5 3,2 Absotech 3 chipping resistance, realizes stable long tool life over a wide range of
cutting conditions.
ACP300
Super A grade that provides excellent wear resistance by employing an ultra-hard
ACM100 91,4 3,3 ZX Coat 3 fine-grained carbide and New Super ZX Coating. ACZ310
The first recommended grade for stainless steel machining that achieves
Super a good balance between wear resistance and fracture resistance by
ACM300 89,8 3,4 ZX Coat 3 employing a newly-developed ultra-hard carbide and New Super ZX —
Coating.
General-purpose grade with an excellent balance of wear and fracture
ACK300 91,4 3,3 Super ZX Coat 3 resistance. ACZ310
New 1st recommended grade for milling cast iron. Adopts a high thermal
conductivity carbide substrate and a new coating with excellent wear and
ACK3000 91,7 3,1 Absotech 3 chipping resistance, realizing stable long tool life over a wide range of cast ACK300
iron machining operations.
AURORA Coat For milling non-ferrous metal, utilizing DLC coat with a low coefficient of
DL1000 92,9 2,1 (DLC Coat) 0,5 friction and excellent adhesion resistance. —
New
AURORA Coat For milling non-ferrous metal, utilizing DLC coat with a low coefficient of
DL2000 91,6 3,8 (DLC Coat) 0,5 friction and excellent adhesion resistance. —
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

B4
TiC / TaC (Titanium Carbide)
Cermet
Various grades and expanded lineup of catalogue items meet a wide range of
finishing needs.
Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose
coated cermet T1500Z and tough T2500A.
Significantly expanded lineup of catalogue items for a wide variety of finishing
applications.

Grades
Characteristics
Uncoated Cermet Uncoated Cermet
T1000A High Speed Finishing Grade T1500A New General Purpose Grade
High speed finishing grade with excellent wear resistance. General purpose cermet grade that provides both wear and
- Improved wear and fracture resistance. fracture resistance with better qualitiy finished surfaces.
- Solid solution hard phase reduces reaction with steel. - Mixing hard phases of different functionality, grain size and
- Perfect for high-speed continuous finishing of steel, cast iron and powdered metal. compositions improves balance of wear and fracture resistance.
- Reduces adhesion of work material for beautiful finished surfaces.

Uncoated Cermet Coated Cermet


T2500A T1500Z New General Purpose Grade
Tough grade with excellent fracture resistance and thermal General purpose coated cermet grade that employs new
crack resistance. Brillant Coat* PVD coating with excellent lubricity.
- Fine, uniform grain structure greatly improves toughness - Excellent wear resistance provides long tool life.
- Improves thermal crack resistance due to the high thermal conductivity - Reduces adhesion of work material for beautiful finished surfaces.
and realizes long stable tool life.

Characteristic Values
For Turning
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
Uncoated cermet grade with excellent wear resistance that provides
good cost efficiency. Demonstrates excellent wear resistance in
T1000A 93,3 1,8 — — continuous finishing applications, and stable finishing of cast iron and T110A
sintered alloy as well as steel.

A general purpose grade that employs a substrate with improved


T1500A 92,0 2,2 — — balance of fracture and wear resistance to deliver superior T1200A
finished surfaces in a wide variety of cutting conditions.

New For interrupted machining of steel.


Fine, uniform grain structure greatly improves toughness,
T2500A 91,8 2,4 — — realizing long tool life and excellent surface finish even with —
interrupted cutting.
Brilliant Coat's* new PVD coating gives excellent lubricity for higher
PVD quality machining. General-purpose coated cermet grade that can
T1500Z 92,0 2,2 Brilliant Coat* 3 maintain high-quality machined surfaces and also gives excellent T2000Z
wear resistance.
PVD
T3000Z 91,3 2,4 ZX Coat 3 An ultra-reliable coated grade with tough cermet substrate. —
Exclusive uncoated cermet grade with excellent cost efficiency
T1000A 93,3 1,8 — — suitable for cast iron finishing, which requires high hardness. T110A

For Milling
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
A general-purpose grade that employs a substrate with an improved
T1500A 92,0 2,2 — — balance between fracture and wear resistance to deliver superior T1200A
finished surfaces in a wide variety of cutting conditions.

T250A 91,4 2,1 — — Tough cermet grade with enhanced crack advancement resistance. —
New For finishing of steel and stainless steel.
T2500A 91,8 2,2 — — Fine, uniform grain structure greatly improves toughness, T250A
realizing long tool life and excellent surface finishing.
For finishing of steel and stainless steel.
T4500A 91,0 2,3 — — Tough grade with excellent fracture resistance and reduced —
thermal cracking.
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

B5
WC (Tungsten Carbide)
„Igetalloy“
Igetalloy carbides have a solid history and a big variety of grades to suit many different applications. They
are widely used and appreciated for their superior performance.
The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions,
each differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide
components. The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting
conditions.
Grades

l For Steel l For Stainless Steel l For Cast Iron


A30N EH510 H10E

Characteristic Values
Hardness TRS Young's Modulus Thermal Conductivity Compressive Strength Linear-Thermal Expansion
Application Grade
(HRA) (GPa) (GPa) (W/m·°C) (GPa) Coefficient (X 10-6/°C)

ST10P 92,1 1,9 470 25 4,9 6,2

ST20E 91,8 1,9 550 42 4,8 5,2

A30 91,3 2,1 520 — — 5,2

A30N 91,2 2,2 520 — — —

ST40E 90,4 2,6 — 75 — —

EH510 92,6 2,6 — — — —

EH520 91,7 3,0 — — — —

A30 91,3 2,1 520 — — 5,2

A30N 91,0 2,4 — — — —

BL130 94,3 2,9 — — — —

H2 93,2 1,8 600 105 6,1 4,4

H1 92,9 2,1 650 109 6,1 4,7

EH510 92,6 2,6 — — — —

H10E 92,3 2,0 — 67 — —

EH520 91,7 3,0 — — — —

G10E 91,1 2,2 620 105 5,7 —

H1 92,9 2,1 650 109 6,1 4,7


New
H20 91,6 3,8 — — — —

EH510 92,6 2,6 — — — —

EH520 91,7 3,0 — — — —

B6
CBN (Cubic Boron Nitride)
SUMIBORON
High hardness and heat resistance for cutting high hardness steel and hard
cast iron. Long tool life with high-speed finishing of grey cast iron.
In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered
tool - SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a
special ceramic binder sintered under super high pressure and temperature. As compared
to other conventional tool materials, CBN has higher hardness and excellent heat

Grades
resistance.
With these distinct characteristics, SUMIBORON can perform machining of hardened
steel, high hardness cast iron and exotic metals where previously only grinding was done.
Furthermore, excellent efficiency and longer tool life can also be achieved from high
speed machining of cast irons.

Characteristics
Classifications Structure CBN Content Hardness (GPa) Grades Application Characteristics
Containing no binder, the nano-to sub-micron
High 54 Cast Iron, Titanium CBN particles have a directly bonded structure.
Purely CBN
Alloy, Pure Titanium, The high hardness and thermal conductivity
particles, firmly NCB100
Co-Cr-Alloy, Cemented make it highly efficient with a long tool life when
bonded
Carbide, Cermet machining exotic alloys such as titanium alloys
and Co-Cr alloys.

Carbide, Chilled cast


BN700 High carbon content. Structure consists of
Mainly CBN iron, Ni-Hard cast
BN7000 strongly fused CBN grains.
grains fused iron,Heat-resistant alloy,
BN7500 Suited to cutting cast iron, heat-resistant alloy,
together Cast iron
BNS800 ultra-hard alloy, and other hard materials.
Sintered ferrous alloy

BN1000, BN2000, BN350 Alloy steel, Case CBN grains are fused together strongly with a
Mainly CBN
BNX10, BNX20, BNX25 hardened steel, Carbon special ceramic binder.
grains held
BN500, BN2010, BN2020 tool steels, Bearing Strong CBN binding force gives superior
together with a
BNC300, BNC100, BNC160 steel, Die steel, Ductile wear resistance and toughness when cutting
binder Low 27 BNC200, BNC500 cast iron hardened steel and cast iron.

Grade Range Map


Finishing – Light Rough – Heavy
Class Application High-speed Cutting Medium Cutting
Cutting Cutting
Classification — H01 H10 H20 H30

BNC2010
BNC2020 BNC300
Coated
SUMIBORON
BNC100 BNC160
BNC200

BN1000
Uncoated
SUMIBORON BN2000
BNX10 BNX20 BNX25,BN350
Classification — 01 10 20 30
Components
Sintered

Uncoated BN7500
SUMIBORON
BN7000
Classification — K01 K10 K20 K30
Coated
SUMIBORON BNC500*

New NCB100

Uncoated BN500
SUMIBORON
BN7000
BNS800
Classification — S01 S10 S20 S30
New
NCB100
Uncoated
SUMIBORON BN7000
BNS800
* Dedicated for Ductile Cast Iron.

B7
CBN (Cubic Boron Nitride)
SUMIBORON
Characteristic Values
Carbon Content Grain Size Hardness HV Main Coating Coating Thickness
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa) Components (µm)
Improves the wear resistance of coating and
BNC2010 TiCN 50–55 2 30–32 1,10–1,20 TiCN multi-
layered
1,5 substrate and stably achieves excellent surface
roughness.
Grades

Provides long tool life in general and high-efficincy


BNC2020 TiN 70–75 5 34–36 1,20–1,30 TiAlN multi-
layered
1,5 cutting thanks to tough substrate coated with a highly
wear-resistant and highly adhesive layer.

Highly wear resistant coating makes this grade


BNC100 TiN 40–45 1 29–32 1,05–1,15 TiAlN 1 suited for high speed finishing.

BNC160 TiN 60–65 3 31–33 1,10–1,20 TiAlN/TiCN 2 Stable, high precision finishing of hardened steel.

Tough substrate with high wear resistant coating


BNC200 TiN 65–70 4 34–36 1,15–1,25 TiAlN/TiCN 2 provide longer tool life.

Suited for finishing when there is a combination


BNC300 TiN 60–65 1 33–35 1,15–1,25 TiAlN 2 of continuous and interrupted cutting.

Optimum wear resistance.


BNX10 TiCN 40–45 3 27–31 0,80–0,90 ̶ ̶
Suited to continuous, high-speed cutting.

Ultimate wear and fracture resistance. Suited to


BN1000 TiCN 40–45 1 27–31 0,90–1,00 ̶ ̶
high-speed cutting.

Crater resistant grade, suitable for high efficiency


BNX20 TiN 55–60 3 31–33 0,95–1,10 ̶ ̶
cutting under high temperature conditions.

Excellent fracture resistance during high speed


BNX25 TiN 65–70 4 29–31 1,00–1,10 ̶ ̶ cutting. Suited to high speed interrupted cutting
of hardened steel.

A general purpose grade for hardened steel that


BN2000 TiN 50–55 2 31–34 1,05–1,15 ̶ ̶ provides a high degree of fracture and wear
resistance.

High cutting edge strength. suited to heavy


BN350 TiN 60–65 1 33–35 1,20–1,30 ̶ ̶
interrupted cutting.

Co Maintains optimum cutting edge sharpness.


BN7500 Compound
90–95 1 41–44 1,40–1,50 ̶ ̶
Suited for finishing of sintered alloy.
Components
Sintered

Co Maintains good wear and fracture resistance in


BN700 Compound
90–95 2 40–43 1,20–1,30 ̶ ̶
rough cutting of sintered components.

Co Improved wear and fracture resistance in rough


BN7000 Compound
90–95 2 41–44 1,30–1,40 ̶ ̶
cutting of sintered components.

Co Maintains good wear and fracture resistance in


BN700 Compound
90–95 2 40–43 1,20–1,30 ̶ ̶
rough cutting of cast iron and exotic alloy.

Co Improved wear and fracture resistance in rough


BN7000 Compound
90–95 2 41–44 1,30–1,40 ̶ ̶
cutting of cast iron and exotic alloy.

100% solid CBN structure with good


BNS800 Al Alloy 85–90 8 39–42 0,95–1,10 ̶ ̶
thermal impact resistance.

Substrate with excellent wear resistance and


BNC500 TiC 60–65 4 32–34 1,00–1,10 TiAlN 2 coating makes this grade suited for hard-to-cut
cast iron.

New Achieves high-efficiency, improved machining


NCB100 – 100 –0,5 51–54 1,8–1,9 – – accuracy and long tool life in machining of exotic
alloys such as titanium alloy and Co-Cr alloys.

B8
PCD (Polycrystalline Diamond)
SUMIDIA
Excellent wear resistance, longer tool life, and high-speed, high-efficiency,
high-precision cutting of non-ferrous metals and non-metals.
SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was
first created using our proprietary technology in 1978.
SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and
high precision in non-metal cutting and non-ferrous metal applications including aluminium,

Grades
copper, magnesium and zinc alloys.
SUMIDIA Binderless uses nano-polycrystalline diamond for the cutting edge, demonstrating
excellent wear resistance and fracture resistance.
In particular, it achieves extended tool life and machining accuracy superior to conventional
polycrystalline diamond when machining hard brittle materials such as cemented carbides.

Features
Diamond particles on the order of submicrons to several dozen microns, sintered at high density.

Structure SUMIDIA Binderless SUMIDIA


NPD10 DA1000 DA150 DA90

0,1μm 5μm 5μm 5μm

Diamond particles Black areas in image are diamond particles.

Grade Range Map

Class Series Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting

Classification 01 10 20 30
SUMIDIA
Brittle Binderless NPD10
Materials

SUMIDIA DA90

Classification N01 N02 N20 N30

DA1000
SUMIDIA DA150
DA90

Characteristic Values
Carbon Content Grain Size Hardness HV
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa)
100% diamond that directly binds nano-order diamond
Brittle NPD10 Co 100 <=0,05 120–130 ≈ 3,15 particles with high strength. Demonstrates optimum wear
Materials and fracture resistance as well as the best edge sharpness.
High density sintered material made of ultra-fine diamond
DA1000 Co 90–95 –0,5 110–120 ≈ 2,60 particles that demonstrates optimum wear and fracture
resistance, and edge sharpness.

Sintered material made of fine diamond particles that


DA150 Co 85–90 5 100–120 ≈ 1,95 provides a good balance of workability and wear resistance.

Coarse sintered diamond particles, with high diamond


DA90 Co 90–95 50 50–65 ≈ 1,10 content for excellent wear resistance.

B9
PCD (Polycrystalline Diamond)
SUMIDIA Binderless
SUMIDIA Binderless Series uses nano-polycrystalline diamond for the
cutting edge and demonstrates excellent wear and fracture resistance
compared to conventional sintered diamond tools.
In particular, SUMIDIA Binderless Series allows for improvements in tool
life and machining precision that go far beyond conventional diamond
Grades

tools in the machining of hard brittle materials, such as carbide.

Excellent for High Precision Machining of Carbide


Nano-polycrystalline diamond with excellent wear resistance achieves high
precision machining of carbide.
Maintains Superior Dimensional Tolerances Over Many Hours
Greatly reduces the number of tool replacemets compared to conventional
diamond tools and increases work efficiency while reducing total costs.
Suitable for Hard Brittle Material Machining
Hard brittle materials (such as ceramics) that could only be ground before
can now be cut.

Characteristics
Comparison of Structure Hardness
Nano-Polycrystalline Diamond Conventional PCD
SEM Structure SEM Structure

Nano-Polycrystalline
No anisotropy and ultra-hard
Diamond

Single-crystal
Diamond Hardness depends on face orientation

Conventional PCD
Load 4,9N
0 50 100 150
Diamond Particles Diamond Particles Knoop Hardness (GPa)
(30–50 nm) (1–10 μm)

Application (Carbide Machining)


Hardness < 88HRA Hardness ≥ 88HRA
0,20 0,20
Depth of C ut ap (mm)

Depth of Cut ap (mm)

0,15 0,15

0,10 0,10

0,05 0,05

0 0,05 0,10 0,15 0,15 0 0,05 0,10 0,15 0,15


Feed Rate f (mm/rev) Feed Rate f (mm/rev)

Recommended Cutting Conditions (Carbide Machining) Coolant: Dry Min. - Optimum - Max.
Work Material Cutting Conditions

Classification Hardness (HRA) SEH Grade Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut ap (mm/rev)

70
VM G7
60 83–87 5–20–30 0,03–0,10–0,20 0,03–0,10–0,20
VC G6
50

VM G5
40 ≥ 88 5–15–30 0,03–0,05–0,07 0,03–0,10–0,20
VC G2

B10
Grade Comparison Chart
Coated Carbide (CVD)
Appli-
cation Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK
Hitachi Japan
AC8015P CA510 GC4305 KCP05 TP0501 WPP05S IC8005
P05 AC810P
UE6105 T9105 CA5505 HG8010 KCP05B
GC4205 KC9105 TP0500 WPP05 IC8150 TT8105
WPP01 IC428
CA510 GC4305 IC5100
AC8015P MC6015 T9105 HG8010 GC4215 KCP10 TP1501 WPP10S IC8150
P10 AC810P UE6110 T9115 CA515 WPP10 IC8250
TT8115 CP7
GC4315 KCP10B TP1500
CA5515 IC9015
GC4315 IC8150

Grades
AC8025P MC6025 T9115 CA025P HG8025 GC4225 KCP25 TP2501 WPP20S IC8250 TT5100
P20 AC820P UE6020 T9125 CA525 GM8020 GC4325 KCP25B TP2500 WPP20 IC8350 TT8125 CP7
GC1515 IC9015
AC8035P GC2025
MC6035 T9125
AC830P CA025P GC4325 KCP30 WPP30S IC8350 TT7100
P30 AC6030M UE6035 T9135 CA525 GM25 GC4335 KCP30B TP3500 WPP30 IC8025 TT8135
T6130 CA530
AC630M GC4235
AC8035P
AC830P GC4335 KCP40
UH6400 T9135 CA530 GX30 IC8350
P40 AC6030M T6130 CA5535 GM8035 GC4235 KCP40B TP3500 IC8025 TT7100
GC30
AC630M
IC6015
M10 AC610M MC7015 GC2015 IC8025
US905 T9115 CA6515 HS9105 GC1515 KCM15 IC8150 TT9215
S10 AC6020M US7020 S05F IC8250
Turning

IC5820

M20 AC6020M TP2501 IC6015


MC7025 T6120 HG8025 GC2025 TT5100
AC6030M CA6525 GC1515 KCM25 TP2500 IC6025
S20 AC610M
US7020 T9125 TM2000 IC8350 TT9225

AC6030M
AC630M MC7025 T6130 GM8035 GC2035 KCM35 TP3500
M30 AC8035P US735 CA6535 GX30 GC235 KC9240 TM4000 IC6025 TT9235
GM25
AC830P
AC6040M GC235
M40 AC630M
US735 GC2035 TM4000 TT7800

AC4010K MC5005 CA310 HG3305 GC3005 TK1000 WAK10 IC5005 TT7005


K05 AC405K
UC5105 T5105 CA4505 HX3505 GC3205 KCK05 TK1001 WKK10S TT7505 CP1
UC5115 CA4010 GC3210
HX3305
AC4010K MC5005 HG3305
T515 CA315 WAK10 IC5005
AC4015K MC5015 HG3315 GC3005
T5105 CA4505 TK1000 WAK20 IC5010
K10 AC405K
MC5020 T5115 CA4515 HX3515 GC3210 KCK15 TK1001 WKK10S IC5100 TT7015 CP1
UC5105 HG8010 GC4305
AC415K T5125 CA4115 TH315 WKK20S
UC5115
ATH10E
AC4015K CA320
AC415K MC5015 T5125 HX3315 GC3215 KCK15 WAK20 IC5010
CA4515 TK2000
K20 AC420K
UC5115 T9125 CA4120 HG3315 GC4325 KCK20 TK2001 WAK30 IC8150 TT7015
UE6110 HG8025 WKK20S
AC425K CA4115
IC4100
ACP2000 FH7020 T3130 GC4220 KC930M MP1500 WKP25 IC4050 TT7080
P10 F7030 GC4230 KC935M MP2500 WKP25S IC520M TT7515
ACP100 MV1020 T3030 GC3040 WPP35G DT7150 TT9300
WKP35S IC5400
GC2040 KCPM20
P20 ACP2000 F7030 GC4240 TT7400
KCPK30
P30 ACP2000 F7030 KCMP30 TT7800

M10 ACM100
Milling

GX2160 GC2040
M20 ACM200 F7030 T3130 CA6535 AX2040 MS2500 WKP35S TT7800

M30 F7030 KC994M IC5820 TT7800


ACK2000
K10 ACK100 KCK15 IC5100 TT7515
ACK200
MV1020 GC3330 IC5100
ACK2000 MC5020 T1115 GC3220 KC915M DT7150
CA420M GX2120 GC3225 KC930M MK1500 WAK15 TT6800
K20 ACK200 F5010 WKP25S IC4010 TT7080
GC3020 KC935M IC4050
F5020 GC3040 IC4100

Coated Carbide (PVD)


Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi-
Appli- SECO Tools WALTER
Hitachi Sandvik Kennametal
Class Grade ISCAR Taegu Tec NTK
cation Japan
AH710 PR915
P05 ACZ150 AH110 PR1005
AC1030U TM1
ACZ150 PR930
VP15TF AH120 VM4
P10 AC5025S MS6015 AH725 PR1215 IC807 DT4
PR1225
AC520U DM4
AC1030U TM1
Turning

VP15TF AH120
AC5025S IC807 TM4
PR1225 GC15
P20 AC520U VP20RT AH725 PR1425 IP2000 GC1125 KCU25 IC808 TT9080 VM1
AH3135 IC810 QM3
AC530U DM4
IC328
VP15TF AH120
AC1030U PR1425 TT8020
IP3000 IC330
P30 AC530U VP20RT AH725 PR1525 CY250 GC1125 IC830 TT8080 QM3
SH730 PR1535 TT9080
IC928
GC4335 TT8020
P40 AC1030U PR660 IP3000 GC4235 IC830 TT8080

B11
Grade Comparison Chart
Coated Carbide (PVD)
Appli-
cation Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK
Hitachi Japan
PR005S
AC5015S PR015S TM1
MP9005 AH110 IP050S
AC5025S PR915 IC807 VM1
M10 MP9015 AH710 WSM01
AC510U VP15TF AH725 PR1025 IP100S GC1105 KC5510 TS2000 WSM10 IC808 TT5080 DT4
S10 AC520U VP05RT AH905
PR1215 JP9105 GC1115 KCU10
WSM10S IC907 TT3010 DM4
PR1225 JP9115 IC908 ZM3
ACZ150 VP10RT AH8005 PR1305 ST4
PR1310
Grades

PR015S
MP9015 PR915 IC330 DT4
AC520U MP9025 AH630 PR930 IC806 DM4
M20 AC1030U GC15 KC5525 TT9080
VP15TF AH120 PR1025 IP100S GC1115 KCU25 TS2500 WSM20 IC808 ZM3
TT9020
S20 AC5015S VP20RT AH725 PR1125 HS9115
GC1125 KC5025 WSM20S IC830 TT3020 QM3
AC5025S VP20MF AH8015 PR1215 IC908 TM4
UP20M PR1225 IC928 ST4
PR1325
AC5025S IC328
AC6040M QM3
MP7035 AH630 PR1125 WSM30 IC330 TT8020 TM4
M30 AC520U VP15TF AH645 PR1525 GC1125 WSM30S IC830 TT8080 DT4
Turning

AC530U VP20MF AH725 PR1535 IC840 TT9080 DM4


AC1030U IC882
AC6040M MP7035 PR1125 IC830 TT8020
M40 AC530U VP15TF AH645 PR1535 GX30 IC928 TT8080
AC1030U MS6015
HX3305
HG3305
ACZ150 HG3315
K10 AC1030U VP10RT AH110 PR905 HX3515 GC15 IC810 TT6080
AH120
AC510U HG8010
TH315
ATH10E
ACZ150
AC1030U VP10RT DM4
K20 AC510U
VP20RT AH120 PR905 TT6080 QM3
VP15TF
AC530U
IC830
AC1030U VP15TF AH110 IC908
K30 AC530U VP20RT AH120 IC910
AH725 IC928
PN215
PN15M
ACU2500 JP4005 T250M TM1
VP15TF AH120 PR930 IC807 TT2510
P10 ACP200 MP6120 AH725 PR1225 JP4105 KC715M T350M IC903 TT7080 DT4
JP4115 F25M DM4
JP4120
GX2140
ACP3000 IC807
VP15TF AH9030 PR1525 TM1
JP4020 MP3000 WSM20 IC808
ACU2500 TT7080
VP20RT AH120 PR1225 GC1010 TM4
P20 ACP200 MP6120 AH725 PR1230 JP4120 GC1025 F30M WSM20S IC810 TT9030 DT4
JS4045 IC380 TT9080
ACP300 MP6130 AH3135 PR830 DM4
IC330
JD4045
AH3035
ACP3000 JS4060 KC725M IC328
ACU2500 VP15TF AH3135 PR1525 JX1045 GC1030 KC730M MM4500 WSM35 IC330 TT8080 DM4
P30 VP30RT AH120 PR1535 JX1060 GC1130 KC735M F40M WSP45 IC380 TT8020 TM4
ACP200 MP6130 AH130 PR1230 CY150 GC2030 KC7140 WSP45S IC830 ZM3
ACP300 AH140 CY250 KCU40 IC928
AH725 PTH30E
ACP3000 JS4060
TT8020
P40 ACU2500 VP30RT AH140 JM4160 IC830 TT8080
ACP300 PTH40H
JX1020
ACM100 IC807
AH110 CY9020 TM1
M10 ACU2500 MP9120 GC1025 IC808
AH120 PR1025 JP4020 DT4
VP15TF GC1030 KC522M IC903
S10 ACK300 VP10RT AH330 PR1225 JP4120 GC1130 IC907 DM4
ACP300 AH725 PN08M ZM3
IC908
PN215
Milling

IC330
MP7130 AH120 JP4120 IC808
ACM300 MP9120 AH130 PR1025 JS1025 KC730M F25M WSM35 IC830 DT4
MP9130 TT9080
M20 ACU2500 UP20M AH725 PR1225 JX1015 KC525M F30M WSM35S IC840 TT9030 DM4
ACP300 AH3135 PR1525 CY150 T350M WXM35 IC882 ZM3
VP15TF AH6030 CY15 IC908
VP20RT IC928
AH130 IC328
MP7130 AH140 JX045 KC725M F30M WSM35 IC330 TT8020 DT4
MP7140 PR1525
M30 ACM300 AH330 JM4160 GC2030 KC7140 F40M WSM35S IC830 TT8080 DM4
MP9130 PR1535
AH725 PTH30E GC1040 KCU40 MM4500 WXM35 IC840 TT9080 ZM3
VP15TF AH3135 IC882
MP7140 GX30 IC830 TT8020
M40 ACM300 VP15TF AH140 PR1535 JM4160 IC928 TT8080
VP30RT PTH40H
TH303
K05 ACK3000 AH110 TH308
ATH80D
ACK3000 AH110 PR905 TT6080
K10 ACU2500 AH120 PR1210 IC810 TT7080
ACK3000 PR905 JP4020 K15W IC808
VP20RT AH120 MK3000 WKK25 TT6080
K20 ACU2500 VP15TF AH9030 PR1210 JP4120 K20D T150M IC810 TT7515 DM4
ACK300 PR1510 PTH13S K20W IC830
AH725 IC830
GC1010
ACK3000 AH110 JS4045 KC510M IC810
GC1020
VP15TF AH120 PR1510 JX1045 KC520M MK2050 IC908
K30 ACU2500 VP20RT AH330 PR1210 CY150 GC1025 KC525M MH1000 IC910 TT6080
ACK300 GC1030
GH110 CY250 KCU40 IC928
GC1130
GH130 IC950

B12
Grade Comparison Chart
Cermet
Appli- Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal Dijet Valenite SECO Tools
Japan WALTER
Class ISCAR
cation Hitachi
TN30
PV30*
T1500Z* AP25N* GT720* TN60
GT9530* KT125 IC20N
P10 NX2525 TN6010 CZ25* LN10
T1000A J9530* CT5015 HTX VC605 IC30N
NX3035 TN610 CH550 KT1120 CX50 IC520N
T1500A VP25N* NS520 PV710
PV7005*

Grades
PV7010*
TN60
NS530 TN6020
Turning

T1500Z* AP25N* GT530* TN620 KT6215 CM IC20N


T3000Z* NS730 KT315* CX50
P20 NX2525 PV60* CZ25* CMP IC30N
NX3035 AT9530* TN90 GC1525* VC610
T1500A CH550 KT175 CX75 C15M IC520N
T2500A MP3025* NS9530 PV7020* KT5020* TP1020 IC530N
GT9530* PV7025*
GT730* PV720
TN620
T2500A MX2525 NS9530 CX90
P30 MP3025* GT9530* PV7025*
T3000Z* VP45N AT9530* PV90* CX99
PV720
TN30
GT720* PV30*
AP25N* GT9530* TN610
CT5015 KT125
K10 T1000A VP25N* NS9530 TN6010 CH550 LN10 VC605
NX2525 J9530* PV710 HTX CX50
NS520 PV7005*
PV7010*

NX2525 MZ1000*
T2500A TN90 MZ2000*
Milling

MX3030 NS540 KT530M*


T250A TC60M MZ3000* CT530
P30 NX4545 NS740 TN100M CH7030 KTPK20* CX90 VC630 C15M IC30N
T4500A VP45N*
CH7035
* denotes coated cermet

Uncoated Carbide
SECO Tools
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet ISCAR
Japan
P10 ST10P TH10 WS10 S1P SRT

P20 IC70
ST20E UTi20T KS20 EX35 SMA K125M SRT IC50M
P30 A30 KS15F EX35 IC54
UTi20T PW30 SM30 DX30
A30N UX30 EX40 IC28
P40 IC54
ST40E TX40 EX45 S6 SR30 IC28
KU10 IC07
M10 EX35 K313
EH510 TH10 H10A UMN 890 IC08
WA10B K68 IC20
KYSM10
K313 DX25 HX IC07
M20 EH520 UTi20T KS20 EX35 H13A IC08
K68 UMS 883 IC20
M30 A30 H10F UMS
UTi20T UX30 IC28
A30N SM30 UM40
KU10
K01 H2 WH01 K68
HTi05T KS05F KG03 IS8
H1 WH05 K313
K115M
KU10
K313 KG10
K10 H1 KW10 K68 IC20
HTi10 TH10 WH10 H13A KT9 890
EH510 GW15 K115M IS8
CR1
K110M
KY3500
KMF KT9 890
K20 G10E KS15F IC20
UTi20T GW25 WH20 H13A KY3500 KG20 883
EH520 KS20 IS8
KYHS10 CR1 HX
K30 G10E UTi20T WH30 KY3500 KG30 883
KU10
SW05 K313 IC20
RT9005 TH10
S10 SW10 H10A K68
EH510 RT9010 KS05F KG10 HX IC07
S20 SW25 WH10 H10F KMF
EH520 MT9015 KS15F KG20 H25 IC08
KW10 H13A K110M IC28
TF15 KS20 GW15 K1025
KYHS10
Fine-grained N6F FZ20
A1 UM NM25 883 IC08
Carbide H10F FB20

B13
Grade Comparision Chart
CBN
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera NGK Sandvik Kennametal Dijet SECO Tools Japan

NCB100 BX930
K01 MB710 KBN475 B30 CB7525
BNC500 BX870 KB1340 JBN795
MB5015 KBN60M B16 CB7925
BN7000 BX910

BN700 MB710 BX470 KBN65B B23 CB7925 CBN200,CBN300


Grades

K10 BN7000 MB730 BX480 KBN60M B16 JBN330


CB7525 CBN300P,CBN400C
BN7500 MB5015 BX950 KBN900

BX470
BN700 MB730
K20 BX480
BN7000 MBS140 KBN900
BXC90
BNS800 BC5030 BX90S

K30 BX90S
BNS800 MBS140 KB5630 CBN500
BXC90

NCB100 MB730 BX950


S01 KB5630
BN700 MB4020 BX470 KB1340
BN7000 MB4120 BX480

BNC2010 BC8105 CH0550


BNC100 BC8110 KBN05M B5K
H01 BXM10 CBN10
BN1000 MBC010 KBN25M B52 KB5610
BX310 CBN100
BN2000 MB810 KBN510 CBN60K
BNX10 MB8110

BNC2010 BC8110 B5K CB7015


BNC2020 BC8120 BXM10 KBN05M KBH20 CBN10,CBN150
H10 B6K CB7115
BNC160 MBC020 BX330 KBN25M KB5610 JBN300 CBN100,CBN60K
B52 CB20
BNC200 MB8025 BX530 KBN525 KB5625 CBN160C
B36
BN2000 MB825
BC8120
BNC2020 BXA20 KBN30M B36 CB7025 KBH20 CH2540
H20 BC8020
BNC200 BXM20 KBN35M B40 CB7125 KB5625 JBN245 CBN150
MBC020
BNX20 BX360 KBN900 B6K CB50 KB5630 CBN160C
MB825
BXM20
BNC300 MB835 KBN30M
H30 BXA20 CB7525
BN350 MB8130 KBN35M B40 KB5630 CH3515
BXC50 CB7135
BNX25 BC8130 KBN900
BX380

PCD
Sumitomo Electric SECO Tools
Class Grade Mitsubishi Tungaloy Kyocera Sandvik Kennametal Dijet Japan

N01 DA90 DX180 CD05 JDA30


MD205 KPD001 KD1400
DA1000 DX160 CD10 JDA735

KPD001
N10 DA150 MD205 KD1400 PCD05
DX140 KPD010 CD1810
DA1000 MD220 KD1425 PCD10
KPD230

N20 DA1000 MD220 DX120 KD1400 JDA10 PCD05


KPD230
DA2200 MD230 DX110 KD1425 JDA715 PCD20

PCD05
N30 DA1000 MD2030 DX110 KD1400 PCD30
DA2200 MD230 PCD30M

B14
C
Indexable Inserts for Turning
Negative / Positive Inserts
C1–C94

Inserts
ISO Inserts Identification Table............................................... C2–3
Chipbreaker for Low Carbon and General Steel Turning NFE / NFB........................................................................... C4
Chipbreaker for Hardened Steel Turning NGH..................................................................................... C5
Chipbreaker for Exotic Alloys and Stainless Steel Turning NEG / NEF.......................................................................... C6–7
Chipbreaker for Stainless Steel Turning NEM..................................................................................... C8
Positive M Class Chipbreaker NFB / NLB........................................................................... C9
Chipbreaker for Steel Turning (M) NSI................................................................................ C10
Comparison Chart Chipbreaker....................................................................... C11
Selection Chipbreaker Application Table........................................ C12–17

Negative Inserts C / 80° Diamond Type (With Hole)................................... C18–26


D / 55° Diamond Type (With Hole)................................... C27–34
S / Square Type (With Hole)............................................. C35–42
S / Square Type (Without Hole)....................................... C43
T / Triangle Type (With Hole)........................................... C44–52
T-REX Insert...................................................................... C50
V / 35° Diamond Type (With Hole)................................... C53–55
W / Polygon Type (With Hole).......................................... C56–60

Positive Inserts C / 80° Diamond Type (With Hole)................................... C61–67


D / 55° Diamond Type (With Hole)................................... C68–71
R / Round Type (With Hole).............................................. C72
S / Square Type (With Hole)............................................. C73–76
S / Square Type (Without Hole)....................................... C77
Stock marking chart T / Triangle Type (With Hole)........................................... C78–85
T / Triangle Type (Without Hole)...................................... C86-87
l : Euro stock item V / 35° Diamond Type (With Hole)................................... C88-91
: Japan stock item W / Polygon Type (With Hole).......................................... C92–93
:
p To be replaced by new item

– : We cannot produce

Note:
Stocking policy may change without prior notice, please consult our
sales representative for actual stock situation.

C1
Inserts Identification Table

C N M G
Insert Shape Tolerance
Chart 1 Chart 3
Inserts

Relief Angle Insert Type


Chart 2 Chart 4

Chart 1: Insert Shape Chart 2: Relief Angle Chart 3: Tolerance (mm)


Symbol Insert Shape Angle Symbol Relief Angle Symbol Nose Height Inscribed Circle Thickness
C 80°
A 3° A ± 0,005 ± 0,025 ± 0,025
D 55°
F ± 0,005 ± 0,013 ± 0,025
E Diamond 75° B 5°
C ± 0,013 ± 0,025 ± 0,025
F 50° C 7°
V 35° H ± 0,013 ± 0,013 ± 0,025
D 15°
E ± 0,025 ± 0,025 ± 0,025
R Round —
S Square 90° E 20° G ± 0,025 ± 0,025 ± 0,13
T Triangle 60°
F 25° J* ± 0,005 ±0,05 – ±0,15 ± 0,025
W Trigon 80°
K* ± 0,013 ±0,05 – ±0,15 ± 0,025
A 85° G 30°
L* ± 0,025 ±0,05 – ±0,15 ± 0,025
B Parallelogram 82° N 0°
K 55° M* ±0,08 – ±0,2 ±0,05 – ±0,15 ± 0,13
P* 11°
N* ±0,08 – ±0,2 ±0,05 – ±0,15 ± 0,025
H Hexagonal 120°
O Octogonal 135° O Others
U* ±0,13 – ±0,38 ±0,08 – ±0,25 ± 0,13
P Pentagonal 108° * Inserts with a 10° relief
L Rectangular 90° angle are sometimes
considered as ”P”
M Rhombic 86°
The height ”m” on sharp corner.

Chart 4: Insert Hole or Breaker Tolerance of Nose Height (M-Class)


Hole Chip Hole Chip Inscribed Triangle Square 80° 55° 35° Round
Symbol Hole Style Breaker Shape Symbol Hole Style Breaker Shape Circle Diamond Diamond Diamond
6,35 ± 0,08 ± 0,08 ± 0,08 ± 0,11 — —
9,525 ± 0,08 ± 0,08 ± 0,08 ± 0,11 ± 0,16
N Nil A Nil
12,70 ± 0,13 ± 0,13 ± 0,13 ± 0,15
No One With One 15,875 ± 0,15 ± 0,15 ± 0,15 ± 0,18
R M
Straight

Hole Face Hole Hole
Face 19,05 ± 0,15 ± 0,15 ± 0,15 ± 0,18
25,40 ± 0,18 ± 0,18 ± 0,18
Both Both
F Faces G Faces
31,75 — ± 0,20

Straight Straight
Tolerance of Inscribed Circle (M-Class)
W With
hole
with top
Nil B With
hole
with top
Nil Inscribed Triangle
Circle Square 80° 55° 35°
Diamond Diamond Diamond Round
end end
Hole counter- One Hole counter- One 6,35 ± 0,05 ± 0,05 ± 0,05 ± 0,05 — —
T sink
(40°–60°) Face H sink
(70°–90°) Face 9,525 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05
Straight Straight 12,70 ± 0,08 ± 0,08 ± 0,08 ± 0,08 — ± 0,08
Q With
hole
with top
Nil C With
hole
with top
Nil 15,875 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
end end 19,05 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
Hole counter- Both Hole counter- Both 25,40 ± 0,13 ± 0,13 ± 0,13 — — ± 0,10
U sink
(40°–60°) Faces J sink
(70°–90°) Faces 31,75 — ± 0,15 — — — ± 0,12

X Special

C2
Inserts Identification Table

12 04 08 N - GE Picture of insert shown as example


(ISO Cat, No,)

Insert Size Corner Radius Chip Breaker


Chart 5 Chart 7 Chart 9

Inserts
Thickness Feed Direction
Chart 6 Chart 8

Chart 5: Cutting Edge Length (mm) Chart 6: Thickness Chart 7: Nose Radius
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Symbol Thickness Nose Radius
Symbol
Edge Circle Edge Circle Edge Circle (mm) (mm)
03 3,55 3,50 07 7,7 6,35 03 3,8 5,56 X1 * 00 Sharp Point
04 4,97 4,30 09 9,7 7,94 04 4,3 6,35 01 1,59 003 0,03
D W
06 6,4 6,35 11 11,6 9,525 05 5,4 7,94 02 2,38 008 0,08
08 8,0 7,94 15 15,5 12,70 06 6,5 9,525 T2 2,78 01 0,1
C
09 9,7 9,525 19 19,4 15,875 08 8,7 12,70 03 3,18 015 0,15
12 12,9 12,70 10 10,9 15,875 T3 3,97 018 0,18
16 16,1 15,875 08 8,3 4,76 04 4,76 02 0,2
19 19,3 19,05 V 09 9,7 5,56 05 5,56 0,35 0,35
25 25,8 25,4 11 11,1 6,35 08 8,0 8,0 06 6,35 04 0,4
16 16,6 9,525 10 10,0 10,0 07 7,94 08 0,8
22 22,1 12,7 12 12,0 12,0 09 9,52 10 1,0
06 6,35 6,35 06 6,9 3,97 12 12,70 12,70 (*): 12 1,2
S7 7,14 7,14 08 8,2 4,76 R 15 15,875 15,875 CCET03X1 Insert thickness: 1,40
16 1,6
CCET04X1 Insert thickness: 1,80
07 7,94 7,94 09 9,6 5,56 16 16,0 16,0 20 2,0
S T
09 9,525 9,525 11 11,0 6,35 19 19,05 19,05 24 2,4
12 12,70 12,70 13 13,7 7,94 20 20,0 20,0 32 3,2
15 15,875 15,875 16 16,5 9,525 24 24,0 24,0 M0 Round Insert
(Metric)
19 19,05 19,05 22 22,0 12,70 25 25,0 25,0 00 Round Insert
(Imperial)
25 25,40 25,40 27 27,5 15,875 25 25,40 25,40 An ”M” after the nose radius
indicates a negative tolerance
31 31,75 31,75 33 33,0 19,05 32 32,0 32,0 Example:
CCG T09T302 M NSI AC520U
Chart 8: Feed Direction Chart 9: Chip Breaker
Symbol Direction Symbol Process Bumpy Type Standard Handed Other Specials

R Right-hand Fine Finishing FA, FL, FE, FB, FC FT, FX, FZ Wide Chipbreaker W
F
to Finishing FK, FP FY, FW
For Countersink C
L Left-hand S SE, SEW, SI, SC, SD
Light Cut SF, SP, SU, SX SDW For Round insert RD, RP, RX, RH
N Neutral L LU, LUW, LB ST
G GE, GU, GUW For Exotic Alloy EF, EG, EX, EM
GZ
General UG, UP UM
U US, UX UZ For Aluminium AG, LD, GD,

MM FV, LV, GH
M Rough MP, MU, MX, ME MC For Hardened Steel
HM
For Carburized Layer SV
HU Removal
H Heavy HG, HP, HF
HW For Stainless Steel EF, EG, EM

C3
Chipbreaker Negative M Class Chipbreakers
NFE Type / NFB Type for Low Carbon and General Steel Turning

General Features
The high performance NFE type, which ensures stable chip control in
a wide range of feed rate, has been added to the chipbreaker series
for low carbon steel and general steel turning.
Extensive product lines are available to meet various machining requi-
rements.
A positive insert execution of chipbreaker NFB is also available.

Application Range 2,0


P
1,6 NLU
NFB
Inserts

Depth of Cut (mm)


NFE
1,2

0,8
NFL

0,4

0,1 0,2 0,3 0,4 0,5


Feed Rate (mm/rev)

NFE Chipbreaker for Finishing


Supports general purpose machining to high speed machining. Performance
Work Material: Pipe steel (H240LA, 1.0480)
The arc-shaped main breaker ensu- Insert: CNMG 120408 NFE (AC8025P)
res stable chip control in a wide feed Cutting Conditions: vc=200 m/min, f=0,4 mm/rev, ap=0,2 mm, dry

rate range.
Excellent chip control under low depth of cut and high
The two step chipbreakers enable feed rate condition
stable chip control at a low feed rate
of f = 0,1 mm/rev.

The sub-breaker controls cutting Cross-section 1,40


chips in profiling. of chipbreaker 0,70
20°

NFE Type (AC8025P) Conventional

Application Examples
Work Material: Deep-draw steel (SPHC440) Work Material: C53E,1.1210, Ø20-100
Facing Insert: CNMG 120408 NFE (AC8025P) Exter. Turning+Facing Ins.: DNMG 150412 NFE (AC8025P)
Cutting Conditions: vc = 200 m/min, f = 0,15 mm/rev, Cutting Conditions: vc=180m/min, f=0,25mm/rev (radius), 0,45mm/rev
ap = 0,2–0,5 mm, wet (straight section), ap = 0,3 mm, wet

Stable chip curling and breaking in facing of gummy steel. Stable chip control even at a variable feed rate in shallow cutting.

NFE Type (AC8025P) Competitor NFE Type (AC8025P) Conventional

NFB Chipbreaker for Low Feed Finishing


Supports low feed machining. Application Example
Work Material: Pipe steel (STKM13C)
Smooth chipbreaker geometry with a Internal Turning Insert: DNMG 150404 NFB (T3000Z)
high rake reduces cutting resistance. Cutting Conditions: vc= 352 m/min, f=0,03–0,2 mm/rev ap= 0,7 mm,
Wet

The variable rake angle in nose Small chip curling and control
radius makes effective strain on
chips and improves the breaking
performance. Cross-section
of chipbreaker 0,80

27°
NFB Type (T3000Z) Competitor

C4
Chipbreaker
For Hardened Steel Turning NGH Type
General Features
Enables medium roughing of hardened steel in combination with
coating and grade AC503U.
Reduces heat generation and enables deep cutting (ap = 1–3 mm)
of hardened steel by using a wide neutral ground chipbreaker (rake
angle: 4°) and sharp edge.
Discharges chips smoothly.

Inserts
Negative Insert for Rough Cutting NGH Type Chipbreaker
Performance

NGH Type
Chipbreaker

Low Cutting
Force
Without
Chipbreaker Back Force
Insert
Feed Force

Principal Force

0 200 400 600 800 1000


Cutting Resistance (N)

Application Examples
Work Material: X155CrVMo12-1 (61HRC)
Insert: TNGG 160404 NGH (AC503U)
Cutting Conditions: vc= 50 m/min, f= 0,05 mm/rev, ap= 3,0 mm, dry
NGH Type
Chipbreaker

Only minor wear occured Stable chip forming


after 40 min cutting

Without
Chipbreaker

Major wear occured


after 20 min cutting

Recommended Cutting Conditions


Application Cutting Speed Feed Rate Depth of Cut Recommended
Range vc (m/min) f (mm/rev) ap (mm) Chipbreaker

Finishing 40–100 0,02–0,10 <1 Without chipbreaker

Medium Roughing 20–60 0,02–0,05 1–3 NGH Type


Work Material: Hardened steel (50–62 HRC), X155CrVMo12-1, X40CrVMo5-1, S6-5-2, High-speed powder and high speed steel

C5
Chipbreaker
NEG Type / NEF Type For Exotic Alloys and Stainless Steel Turning

General Features Application Range


NEG/NEF type chipbreaker for exotic alloy machining
can be used for Titanium alloys, heat-resistant alloys 4,0 NEG
NMU
and a variety of other exotic alloys.

Depth of Cut (mm)


NEX
They deliver excellent wear resistance and superior
chip management. These chipbreakers can solve
2,0
quality problems caused by the unstable tool life and NSU
poor chip control provided by conventional chipbrea- NEF
kers for exotic alloys.
Feed Rate
0 0,2 0,4 (mm/rev)
Inserts

NEG Chipbreaker for Roughing


Provides excellent wear resistance and chip control from general-purpose machining to roughing applications.
Reduces damage to insert and eliminates trouble from chips specific to exotic alloys. Also demonstrates very
high versatility.

Crater wear advancement


is prevented by the round Cross Section of Chipbreaker
bumps, whilst maintaining
excellent control.
1,75
0,09
The cutting edge Excellent chip manage- 30°
maintains the strength ment and wear prevention
slowing the progress is delivered by the special
of crater wear. rake face design.

Cutting Performance – NEG Type


Heat Resistant Alloy
Work Material:
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Inconel 718

Insert:
CNMG120412

Cutting Data:
vc = 40 m/min
ap = 2,5 mm
f = 0,2 mm/rev
Suppresses the chipping of peripheral cutting edge and wet Notch wear / poor chip control
notch wear. Excellent chip management. Tc = 7 min

Titanium Alloy
Work Material:
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Ti-6Al-4V

Insert:
CNMG120412

Cutting Data:
vc = 65 m/min
ap = 2,5 mm
f = 0,2 mm/rev
Suppresses crater wear and flank wear. wet Crater wear / flank wear / poor chip control
Excellent chip management. Tc = 8 min

Application Example – NEG Type


Inconel 718, machine component Pure Titanium (Ti grade 3), machine component
3 pcs 3 pcs
3 1,5
times times

2
1 pcs
pcs
3x tool life and improved NEG Competitor 1,5x tool life and improved NEG Competitor
chip management (AC520U) chip management (EH510)

Insert: CNMG120408 NEG (AC520U) Insert: CNMG120408 NEG (EH510)


Cutting Data: vc = 50 m/min, ap = 1,5 mm, f= 0,3 mm/rev, wet Cutting Data: vc=80–100 m/min, ap=1,0mm, f=0,25mm/rev, wet

C6
Chipbreaker
For Exotic Alloys and Stainless Steel Turning NEG Type / NEF Type
Material Application Range
400 200
Cutting Speed (m/min)

Cutting Speed (m/min)


AC6020M
200 BN7000
100 150

50 AC510U / EH510 AC520U / 100


AC6030M
EH520
AC6040M
10 AC630M
50 AC530U

Finishing Roughing Finishing Roughing

Inserts
NEF Chipbreaker for Finishing
The NEF chipbreaker reduces chip curl diameter in finishing applications.
Provides extremely good chip management not fluctuated by the material in use.

Main chipbreaker that enables


good chip control even at low Cross Section of Chipbreaker
depths of cut.
1,2

20°
Sharp edge with 20° rake
angle reduces wear. The grooves on the rake face
reduce heat and assist chip flow
away from the workpiece.

Cutting Performance – NEF Type


Heat Resistant Alloy
Work Material:
Chipbreaker type: NEF (AC510U) Conventional tool (S10) Competitor‘s product (S10)
Inconel 718

Insert:
CNMG120408

Cutting Data:
vc = 55 m/min
ap = 0,3 mm
f = 0,15 mm/rev
Improvements in chip control and chip removal wet There is a problem in the length and the diameter of chips.
management based on small curled chips. Tc = 8 min

Titanium Alloy
Work Material:
Chipbreaker type: NEF (AC510U) Conventional tool (S10) Competitor‘s product (S10)
Ti-6Al-4V

Insert:
CNMG120408

Cutting Data:
vc = 80 m/min
ap = 0,5 mm
f = 0,2 mm/rev
Improvements in chip control and chip removal wet
management based on small curled chips. There is a problem in the length and the diameter of chips.
Tc = 25 min

Application Example – NEF Type


Inconel 718, shaft component Duplex stainless steel cover

Great improvement in Improvements in chip


chip management. Keeps management. Suppress
workpieces free of damage. NEF Conventional tool damage to finished surface NEF Conventional tool
It is possible to omit final (AC510U) with no entanglement of (AC510U)
polishing process. chips.

Insert: CNMG120408 NEF (AC510U) Insert: CNMG120408 NEF (AC510U)


Cutting Data: vc= 45 m/min, ap= 0,25 mm, f = 0,1 mm/rev, wet Cutting Data: vc= 55 m/min, ap = 0,3 mm, f = 0,125 mm/rev, wet

C7
Chipbreaker
NEM Type Chipbreaker for Stainless Steel Turning

Application Range
6,0 NEG 200
AC6020M

Cutting Speed (m/min)


Depth of Cut (mm)

NEX
NUP
NEM
NGU NMU
4,0 150
NEF
NSU
100
AC6030M
2,0
AC6040M
AC630M
50 AC530U

0 0,2 0,4 0,6 Feed Rate Finishing Roughing


(mm/rev)
Inserts

6.0
NEM Chipbreaker for Rough Cutting EGType
EX Type EMT
UP Type
The NEM chipbreaker achieves excellent fracture and crater resistance and ensures extremely stable machining.
4.0 GU Type
M

EFType
SUType
2.0

Large radius rake face design that reduces


crater wear while maintaining the cutting Bright colors for easy identification of 0.2
0 0.4
edge strength. used cutting edge.

Reduces boundary damage by eliminating


changing points from the cutting edge.

Reduction of Damage
Reduction of Boundary Damage Reduction of Crater Wear
Cutting Edge Boundary Wear Comparison Cross Section Crater Wear Comparison

Conventional
Geometry

NEM
Type

The NEM chipbreaker has no changing points on the The NEM chipbreaker smoothly evacuates chips thanks to
cutting edge, so boundary damage is reduced. its large radius rake face design, so crater wear is reduced.

Application Example
350
300
2,0
250
times
Output (pcs)

Conventional Geometry 200

150

100
Ø700 50
0
NEM Conventional
NEM (AC6030M) Geometry
(AC6030M)

Reduces breakage out of the cutting edge and ensures stable machining. Reduces crater wear and provides long tool life.

Work Material: X5CrMo17 12 2 Work Material: X5CrNiS18 10


Insert: SNMG190616NEM (AC6030M) Insert: SNMG120408NEM (AC6030M)
Cutting Conditions: vc = 70 m/min, f = 0,5 mm/rev, ap = 3,0–8,0 mm, wet Cutting Conditions: vc =100 m/min, f = 0,32 mm/rev, ap = 2,0–2,5 mm, wet

C8
Chipbreaker
Positive M Class Chipbreakers
for Low Carbon and General Steel Turning NFB Type / NLB Type
Application Range
3,0

Depth of Cut (mm)


NSU
2,0

1,0
NLB

NFB
NLU
0 0,1 0,2 0,3 Feed Rate
(mm/rev)

Inserts
NFB Chipbreaker for Finishing NLB Chipbreaker for Light Cutting
The NFB type for finishing and the NLB type for light cutting have been added to the chipbreaker series for low carbon and
general steel machining in addition to the already present NLU type for finishing and NSU type for light cutting.
The NFB and NLB type chipbreakers improve chip control in finishing of low carbon and general steel.

Ridge reduces edge breakage


Strengthened edge reduces
unexpected breakage

High rake breaker wall impoves


chip breaking performance

Special breaker ridge shape


achieves stable chip control
Variable rake angle in nose radius increases
chip strain and improves chip breaking per- 0,5 0,8
formance
20° 15°

Cross Section of Chipbreaker Cross Section of Chipbreaker

Performance Performance
Chip Control Chip Control 
Achieves stable chip control at Achieves stable chip control in
small cutting depth and low feed. light cutting.

50 mm 50 mm

NFB Type Chipbreaker (T1500A) Competitor’s Product NLB Type Chipbreaker (T1500A) Competitor’s Product

Work Material: Pipe (H240LA), Ø 30 Boring Work Material: Pipe (H240LA), Ø 30 Boring
Insert: TPMT 110304 NFB (T1500A) Insert: TPMT 110304 NLB (T1500A)
Cutting Conditions: vc = 100 m/min, f = 0,12 mm/rev, ap = 0,1 mm, wet Cutting Conditions: vc = 200 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet

Comparison of Surface Roughness of Finished Surfaces Chip Control 

NLB Type Chipbreaker


(T1500A)

100 mm

Competitor’s
Product
100 µm 100 µm Doubles the tool life by
improving chip control
and reducing blemishes 100 mm
NFB Type Chipbreaker (T1500A) Competitor’s Product on machined surfaces.

Work Material: Pipe (H240LA), Ø 100 Boring Work Material: Hub (C45)
Insert: TPMT 110304 NFB (T1500A) Insert: VBMT 160408 NLB (T1500A)
Cutting Conditions: vc = 200 m/min, f = 0,07 mm/rev, ap = 0,1 mm, wet Cutting Conditions: vc = 240 m/min, f =0 ,25–0,28 mm/rev, ap = 0,6 mm, wet

C9
Chipbreaker for Steel Turning Nose radius with minus tolerance (M)
(M)NSI Type Example: DCGT 11T304M NSI

Application Range Cutting Performance 15 cm

3,0

3 1,0

Depth of Cut (mm)


Depth of Cut (mm)

0,5
2
NSI
0,1
1
Inserts

NFC 0,1 0,15 0,2 0,3

0 Feed Rate (mm/rev)


0,1 0,2
Feed Rate (mm/rev) Work Material: X5CrNiMo17122
Insert: DCGT11T304M NSI, Cutting Conditions: vc = 100m/min

Application Examples
Inconel 718, machine component external turning X5CrNi1810, Shaft component external turning & facing

150 pcs

100 pcs
Output

NSI Conventional
NSI Competitor‘s (AC510U) Tool
(AC510U) Product
Improved chip management. Suppressing cutting edge adhesion to
1,5 x higher tool life. Improved chip management. ensure a stable, long tool life.

Insert: DCGT11T302M NSI (AC510U) Insert: DCGT11T304M NSI (AC520U)


Cutting Conditions: vc = 35 m/min, f = 0,08 mm/rev, ap = 0,8 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,08 mm/rev, ap = 0,5 mm, wet

– Sharp designed cutting edge with low-cutting force


– Better chip control in wide range DOC for bar feeder machine
– Combination of high rake edge design and G-class precision
offers superior cutting performance
– Suitable for medical parts and high precision machining

C10
Chipbreaker Comparison
Negative Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsub.-Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR

FA FH TF GP QF FF FF1 SF
Fine Finishing
FL, FB FS,FY NS,ZF XP,XF,VF FE FF2 FP5
LU, FE SA,SY NM, SS XQ,CQ,PP BE LC FN NF3
Finishing
SU SH TS,TSF,11 HQ CE,B,BH XF,MF CT MF2 NF,TF
LUW AFW, FW WP WL,WP W-FF2
Wiper Edge
SEW SW ASW, SW WQ WF,WMX FW W-MF2 NF WF

Inserts
Finishing to Light Cut SE, SX LP AS,ZM,27 CJ,XS AB,CT PF,KF LF, 33 MP3,NS6 F3P, TF
GU (UG) MA,MV TM HS,PS AH XM,QM P,MG M3 GN, HT
Medium Cut
GE, UX MH,MP DM,AM CS,GS,PQ,PT AE,AY PM,SM,KM MN, MP1 MP5,NM4,NM6 RF, LF
Wiper Edge GUW MW WM MW, RW W-M3 NM WG
MU, ME GH, RP TH, S HT,GT,PH RE,AR PR,XMR,KR RP M5,MR7 NM7,NM9,RP5 M3P,NR
Roughing
MX HAS,MT CH RN MR6
HG HA,HZ,HX,HBS THS,TRS PX,HX TE,UE QR RM,MR R4,R5,R6 NR6,NRF NM
HP HH,HXD 65 HR,SR RH R7 NR8 TNM
Heavy Cut
HU, HW HV H
HF HCS TUS HX,HE MR RR9 NRR R3P
Finishing SU, EF LM,SH SS MQ,GU SE,MP MF FP,FS,LF MF2 NF4
EX, EG GM,MS SF,SA MS, MU PV 23 MS MF1,M1 TF,VL
Light to Medium Cut
GU MM SM HU DE MM, SMR MP MF3,M3 NM4 M3M,PP
HM ES,1M,2M S MF4, MF5 NR4, RM5
Roughing
EM, MU GH,RM SH TK MR, MRR M5,MR3 MR
Finishing EF LS,FJ HRF SF, SGF NFT
Medium Cut EG, EX MJ,MS HMM,SA SM, SMC NMT
Roughing MU GJ,RS SMR NRT
Light Cut UZ LK,MA,MK,SW CM,CF Standard V,VA KF UN M5 NM5 GN
Medium Cut GZ (UX) GH,Standard Standard,CH,33 ZS,GC Y,RE KM,KR MR7 RK5, RK7
Finishing FV, GH
Light Cut LV
Carburized Layer Removal SV

Positive Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsub.-Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR

FC FJ,AM 01, JRP,JTS CF,GF,VF UM GT-F1 FM4


Finishing
FB, LU (FP, FK) FP,FM,FV,SQ PSF,PF,23 GP,XP,MQ,PP JQ,MP PF,UF,MF,KF 11,UF,FP FF1 PF4 PF
LUW SW WF FW W-F1 PF WF
Wiper Edge
SDW WK,WM MW W-F2 WG
Finishing to Light Cut SI SMG JS CK
LB, SU (SK, SF) LP,LM,SV,MQ PSS,PS,24 HQ,XQ,GK JE PM,UM,MM,PM LF F1 MP4,MM4,FK6 SM,14
Light Cut
SC GQ,SK MP MF2
Medium Cut MU MV,MM,MK PM PR,UR,MR,KR MF F2,M3,M5 PM5,RP4,RM4 19
Finishing AG AZ AL,PP AH AL HP AL PM2 AS,AF
Finishing to Light Cut LD, GD
Finishing FV
Light Cut LV

C11
Chipbreaker Application    Bumpy Breaker
   Break Master (CBN/PCD)
Standard Breaker Handed Breaker

For Chamfering

Negative Type Finishing to Medium Cutting


C D R S T V W

N-FB PMK N S H
Better chipcontrol under low feed N-FA
C D R
PMK N S H
S Tbreaker
Profile V perfect
W
Breaker Code
N-GU PMK N S H
Versatile breaker featuring
excellent wear resistance
Work Material
Characteristics
conditions with sharp edge shape. for fine finishing
0,80 Appearance
C D R S T V W Cross Section
C D R S T V W C D R S T V W
27°
Fine Finishing

Relief angle α= 0° CNMG1204○○NGU Cross Section Cat. No.


α= 0° CNMG1204○○NFB α= 0° CNMG1204○○NFA
Stock Items C D R S T V W
C D R S T V W D R
C D
C R SS TT V W
V W

N-FL PMK N S H
N-FE PMK N S H
Inserts

Optimal breaker for chip Good chipcontrol from C D R S T V W


C D R S T V W
management on iron sheeting C D R
C D R SS to high
low TT feed
V rate
V W
W
1,40
0,70
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W D R
C D
C R SS TT V20° W
V W
α= 0° CNMG1204○○NFL α= 0° CNMG1204○○NFE

C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W C D R
C D R SS TT V W
V W

N-LU
C D R
C D
C D R
R
S MTK NV S WH
P
S T V W
S chipTmanagementV for W
Effective
fluctuating cut depths and copying
N-SP
D R
C D
C R SS TT V V W W N-SU P M K N S H N-SE
C D R SP MTK NV S WH
Shows excellent cutting performance
in finishing to light cutting
Effective in high-
speed fine finishing
D N RS HS
PCM K
Finishing breaker reduces tool wear on rake face.
Effective even for high efficiency machining.
N-EF
T V W PMK N S H
Chipbreaker for exotic alloy finishing
with excellent chip management

C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W D R
C D
C R S
S TT V W
V W C D R S T V W C D R S T V W
Finishing

α= 0° CNMG1204○○NLU α= 0° CNMG1204○○NSP α= 0° CNMG1204○○NSU α= 0° CNMG1204○○NSE α= 0° CNMG1204○○NEF


C D R S TT VV W C D R S T V W C D R S T V W
C
C D
D R
R S
S T V W
W C D R
C D R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W

NLU-W
C
C
D R
C D
D R
S T V W NSE-W
PMK N S H
R S
S TT VV W
W C D R
C D
S MTK NV S WH L/R-FX
C D R P
R SS TT V
C D R
High performance finishing
V W W C D R
breaker with wiper edge
New high feed finishing
breaker with wiper edge
PMK N S H
S Tbreaker
Parallel
S T V withW
V W
superior sharp edge
L/R-FY
C D R
C D R
PMK N S H
Wide T D V R WS
S C type
S T breakerV W
with sharp edge
L/R-FT
CT DV RW
C D R
PMK N S H
S T ground
Arc-shaped
S T V W
V W
type finishing breaker

C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C WiperD
C D R
R S
S T V W
W C D R
C WiperD R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W
α= 0° CNMG1204○○NLUW α= 0° CNMG1204○○NSEW α= 0° TNGG1604○○L/RFX α= 0° TNGG1604○○L/RFY α= 0° TNGG1103○○L/RFT

C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W
W C D R
C D R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W

N-SJ STR 型PSS MTTK NVV S WWH GX UM 型


C D R C D R S
L/R-ST
C D R S T V WH T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
SJD RR
C D
C P
S MTTK NVV S W
S W D R
C D C D R S T V W C D R S T V W C D R S T V W
Standard breaker with C Arc-shaped ground type 型
excellent cutting edge strength breaker for light cutting
1.35 C
C
D
D
R S T 1,2V W
R S
C D R S T V1.65W C D R S T V 1.5
W WS CT2.0 DV RW S
C D R S C T D V R0.15 T V W
C D R 0,18
S TT VV W
W D R
C D R S 0.15TT
S V W W C D R S T V 15°
W C D R S T V W C 14° D R S T V W
Light to Medium

C V
α= 0° SNMG1204○○NSJ α=
C
C
D
D
R
R
S
S
T V W C C 0°D R S TTNGG1603○○L/RST
V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C D R S TT VV W
W C D
C D RR S
S TT V V W W C D R S T V W C D R S T V W C D R S T V W

N-EX
C D R
C D
C D R
R
P MTK N S WH
S
S V
Standard
S breaker TT designed
VV W W
especially for use with exotic alloys
N-UP
D R
C D
C R S
S TT V V WW N-SX
C D R SP MTK NV SWH C D R SP MTK NV S WH
C D R S T V W
Double positive edge for
optimal stainless steel cutting
Perform copying
Perform
raiseraise
and
and
copying
steps steps
C D R S C T D V R WS CT DV RW S
C D R S T V W C D R S
T
T
V W
V W

C
C
C
D
D
D
R
R
R
S
S
S TTT VVV W
W C D
C D R
R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C D R S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W

C DDDD型 RRRR
α= α=
FP
0° CNMG1204○○NEX 0° CNMG1204○○NUP
α= CNMG1204○○NSX

R 型

C
C
C
S
S
S TTT VVV W
W C D
C D R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W
2.95 2.15 1.40
0.15
C D R S C D R S TT VV W 10°
C D R S TTT14°VVV W
W C D R S W C D R S TT VV W C D R S C T D V R WS CT DV RW S T V W
10° C
C D
D R
R S
S T V W W C D R S T V W CC DD RR SS T V WW C D R S T V W C D R S T V W

VVV Chipbreaker
W C D R S Application
W CC DD Range
C D R S TTT W CC D
D R
R S
S TTT VVV W C D RR SS TT (Insert
W ICC up
C D toR ØS12,7
C D R S W W V W D R S C T D mm)
V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W R S T VV W T V W C D R S T V W

Fine to High Precision Machining


CC Standard
D R
D R Finishing
S W Finishing
S TT VV W CC D
to LightS Cutting
D R R S TT VV W W
Wiper
CC D R Insert
S T VV W C (Ground
D R SInserts)
T V W C D R S T V W
C D R S T V W C D R S T V W C DD RR SS TT V WW C D R S T V W C D R S T V W
3 3 6 3
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

SS UJ RD 型 AW 型
C
C D
D R S
R S T W
V W C
C D
D R
RN-SXS
S TT VV W
W CC DD RR SS TT VV W
W C D R S T V W C D R S T V W
2 C D RN-LU S T V W 2C D R S T V W 4C D R S T V W C2 D R S T V W C D R S T V W
型 N-SU 型 N-SE
N-GUW
N-SU
N-FB N-SEW N-FY
1 N-FA/N-FL 1 2 1
.90 C D R S 1.15 W
TN-FEV W C
C D
D R
R S
S TT VV W
W CC DD N-LUW
R S TT VV 2.00
W C D R N-FX
S T V W10.5C D R S T V W
C D R S T V 5°W C D R S T V W C D RR SS T V W W C D R S T V W25° C D R S T V W
15° 0 0,1 0,3 0,5 0 0,1 0,3 0,5 0 0,3 0,6 0,9 0 0,1 0,3 0,5
CFeedD Rate
R (mm/rev)
S T V W C Feed Rate (mm/rev)
D R S T V W CC Feed
D Rate
R S(mm/rev)
T V W C DFeedRRateS(mm/rev)
T V W C D R S T V W
C D R S T V W C D R S T V W C DD RR SS TT VV W W C D R S T V W C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C D R S T V W C D R S T V W CC DD RR SS TT VV W C D R S T V W C D R S T V W
C12 C D R S T V W C D R S T V W C D R S T V WW C D R S T V W C D R S T V W
  
   Bumpy Breaker Standard Breaker Handed Breaker
Chipbreaker Application
MM 型 C型 FP 型
Break Master (CBN/PCD) For Chamfering

2.95 2.15 1.40


0.15 0.15
Negative Type
10° Medium to 14°
Rough Cutting 10°
C D R S T V W

N-GU
C D R SP MT K N
V SWH
N-GE
Features low cutting resistance
and excellent wear resistance
PMK N S H
A versatile breaker with excellent rake
surface wear in high efficiency cutting
N-UX
C D R SP MT K VN SWH
N-UG
Extremely reliable and versatile
breaker with strong cutting edge
PMK N S H
Popular and
versatile breaker

C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W

FW C SS C D UJ RD AW 型
α= 0° CNMG1204○○NGU α= 0° CNMG1204○○NGE α= 0° CNMG1204○○NUX α= 0° CNMG1204○○NUG
Medium

C D
T V W R S
C D R S T V W T V W C D R S
C D 型
R S T V W D R 型S T V W R S 型T V W C D R S T型 V W

N-EG
C D R S T V W NGU-W
PMK N S H
C D R S T V W L/R-UM
PMK N S H
0.90 PMK N S H 1.15 2.00 10.5

Inserts
C D R S T V W
General-purpose chipbreaker for exotic alloys Finishing breaker with wiper edge
5° General-purpose ground 25°
C D R S T V W C D R S T V W C D R S T V W
with good chip control and wear resi15°
stance for high efficiency medium finishing type medium cutting breaker
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W C D R S T V W
α=
C 0° D R S T V W α=C 0° D R S T V W
α=
0° CNMG1204○○NEG CNMG1204○○NGUW SNMG1204○○L/RUM
C D R S
T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
N-EM AX
N-MU AY
N-ME N-MX
PMK N S H PMK N S H C D R SP MT K N V SWH PMK N S H
C D R Achieves
S T excellent V fracture
W C D R Economical,
S Tdouble-sidedV breakerWwith C D R Chipbreaker
S forTrough cuttingV that supports
W C D R StrongS Tcutting V edge
W
C D R and S crater
T resistance
V W 型
C D R Slow cuttingTresistanceVfor high feedWcutting C D R high-feed 型
S cutting
T with reduced
V rake W face wear for interrupted cutting
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
2.50 C D R S T V 2.50W
Medium to Rough

C D R S T V W C D R S T30° V W C D R S T V 15° W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C
α= 0°D R S T V W
CNMG1204○○NEM
C
α= 0° D R S T V
CNMG1204○○NMU
W C
α= 0°D R S T V
CNMG1204○○NME
W α= 0°D R S
C T CNMG1204○○NMX
V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-UZ N-GZ L/R-HM
C D R SP MT K N V SWH C D R SP MT K N V SWH C D R SP MT K N V SWH C D R S T V W
Extremely reliable standard C D R S T V withW
C D R SStandard breaker with
T performance
stable cutting V W C D R S T strongVcuttingW
breaker with edge C D R SWide, M claTss, handed breaker
V W low C D R S T V W
C D R S T V W C D R S T V W C D R Scutting resiTstance for mediVum to rough
Wcutting.

GH RH FB LB
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S型T V W C D R S 型 T V W
C
α= 0°D R S T V W C
α= 0°D R S T V W
CNMG1204○○NGZ α=
C D R S TNMG1604○○L/RHM
T V W
C D R S T3.50 V W
CNMG1204○○NUZ
C D R S T V W
0.30 C D

R S T 0.50 V W C D R S T V 0.80W
C D R 3°S T V W C D R S T V W 15° C D R S T V W
C D R S T V W C D R S -15°T V W C D R S T V W 20° C D R S T V W 15°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W

GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S 0.8T V W C D R S T0.4 V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V 20° W C D R S T V W25° C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C   ポッキーチップ   全周ブレーカ   勝手つきブレーカ
D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V Chipbreaker
C D R S Application
C DRange
T V W
R S T(Insert V W IC up C toD ØR 12,7
S Tmm)
C D ブレイクマスター
R S T V W (CBN/PCD) 面取用
W C D R S T V W V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
Medium Cutting CRough
D RCutting
S T V W Stainless Steel Cast Iron Exotic Alloys
C D R S T V W C D R S T V W C D R S T V W No breaker
C D R S T V W C D R S T V W C D R S T MV W C D R S T KV W S
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R
L/R-HM S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker
C D application
R S ranges
T Vand shapes
W areC representative
D R values S Tonly.VActualWvalues C
may change
D Raccording
S Tto theVactualWcatalogue number. For details, refer to stock pages (from Chapter B onward).

C D R S T V W C D R S T V W C13
C D R S T V W C D R S T V W C D R S T V W

Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
   Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W
C D R S T V W C D R S T V W C D   
R S T V W Break Master For Chamfering

C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W C D R Rough
S T V Cutting
W C D R S T V W
C D R S T V W
N-HG
C D R S T V W N-MP C D R S T V W N-HP
V SWH C D R SP MT K N
C D R SP MT K N V SWH C D R SP MT K N V SWH
C D R
Excellent chip management Single-sided breaker with low SStrongest
T cutting
V W edge
for heavy cutting cutting resistance for rough cutting for heavy cutting
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S
Rough to Heavy

T V W C D R S T V W C D R S T V W
α=C 0°D R S T CNMM1606○○NHG
V W α= 0° CNMM1606○○NMP α= 0° CNMM1606○○NHP
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W

N-HU
C D R S T V W N-HW C D R S T V W N-HF
C D R SP MT K N
V SWH PMK N S H PMK N S H
C D R Two step breaker with excellent StrongSedge chipbreaker
T V cuttingWwith
C D R S T V W Strong edges and excellent chip
C D R S T V W C D R
management for heavy cutting chip evacuation for heavy cutting
S T forevenheavy
excellent chip evacuation Vin high-feedWcutting
C D R S T V W
Inserts

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° SNMM2507○○NHU α= 0° SNMM3109○○NHW α= 0° SNMM1906○○NHF
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W For Hardened Steel
C D R S T V W C D R S C D R
T V W S T V W
C D R S T V W C D R S T V W C D R S T V W

N-GH PMK N S H
C D R S T V W
C D R S T V W For cutting hardened steel C D R S T V W C D R S T V W
Finishing

C D R with
S lowTcutting
excellent chip V
force and
controlW
C D R S T V W C D R S T V W
3,5
C D R 3°S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° CNGG1204○○NGH

C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W

C D R S T V W

C D R S T V W

Chipbreaker Application Range


Rough to Heavy Rough to Heavy Rough to Heavy
(IC Ø15,875 to 19,05 mm) (IC Ø25,4 mm) (IC Ø31 mm)
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C14
型 AY 型 0.15
1.35
0.18
1.2
C D R0.15S
1.65
T V W
1.50
15°
2.5 2.50 C D R S T V W
C D R S T V W C D R S T V W

Chipbreaker Application
30° C D R S T 15° V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
   Bumpy C D Breaker
R S T V Standard W Breaker Handed Breaker C D R S T V W
C D R S T V W
   Break C D R S T V W C D R S T V W
C D MasterR S(CBN/PCD) T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
型 C Positive
D R S Type T V W C D Medium R S T toVRough W C Cutting
D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W

MM N-LU CNLU-W
2.50 C D R S T V W C D R S T V W

15°
N-FB
PMK N S H C D R P
C D R Snishing chipTbreaker for softV steel proviWding 型 C D R Chip
S MTK NV S WH C D R P
S management W 型 C D R High
S MTK NV S WH
N-FP
T VfinishingW C D R Provides
S performance
PMK N S H
S T good N-FK
V chipW C D R Finishing
PMK N S H
S TbreakerVwith sharp
Finish to Light

T Vsignificantly W
C D R Fiexcel S lent chipTcontrol andVsurface finisW improved in fine finishing
h quality breaker with wiper edge C D R control S Tin fineVfinishing
W edge and good chip control
0.30 C D R S T V W C D R2.95S T V W 2.15
15° C0.15D R S T V W C D0.15R S T V W
-15° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W 10° 14°
Wiper
C D R S T V W
α=C 5°D 7°R 11° S T CCMT09T3○○NFB V W α=C 5°D 7°R 11° S T CCMT09T3○○NLU V W α= 7° 11° CCMT09T3○○NLUW α= 7° 11° CCMT09T3○○NFP α= 11° TPMT1604○○NFK
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R P
N-LB
S MTK NV S WH C D R P
Light-cutting breaker with sharp
C D R S andTgood chipVcontrolW C D R with
N-SU S MTK NV S W
C D R General-purpose
S T V breaker
S sharp
H
N-US
W C D R Breaker
T edgeV W C D R diameter
PMK N S H
S T for small
S T boring
V W
V bars W C D R S T V W C D R S T V W
C D R edge S T V W
C D R S T V W
C D R S T V W C D R S T V W

Inserts

Light to Medium

C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W

FW SS UJ RD A
C D R S T CCMT09T3○○NLB V W
0.4 α= 5° 7° 11° α= 7° 11° TPMT1103○○NSU
α= 11° CPMH0903○○NSU C D R S T V W
C D R S T V W 型 C D R S T V W 型 型 型
25° C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S 1.5 T V W C D R S T V W
C D R S T V W
N-MU
0.90
N-SF
1.15 2.00
PMK N S H PMK N S H 5° C D R0.1 S T 5° V W
C D R Long S lifetime T breaker V W with C D R Very S reliable
T breaker
15° V W
C D R low S T resistance V W C D R S sharp T V W C D R S T V W
C D R S cutting T V W C D R with S T edge V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
α=C 7°D 11°R S T TPMT1604○○NMU V W α=C 11°D R S T TPMT1604○○NSF V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ーカ   勝手つきブレーカ C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
Positive Type G Class with Ground Chipbreaker C D R S T V W
) 面取用 CC DD RR SS TT VV W C D R S T V W

EM L/R-FX AXL/R-FY AY
W C D R S T V W C D R S T V W
C D R S T V W

C D R Wide S
L/R-FW
C D R SP MTK NV SWH 型
dimple breaker
T V W
C D R PS M TK NV S W
C D R Parallel breaker with
S T V W
H 型 PMK N S H
L/R-FYS
Wide breaker with
C D 型
PMK N S H
R Breaker
S T for fine
V cutting
W
C D R with S sharp T edge V W C D R2.50 S edge
sharp T V W C D R sharp S2.5 TedgeV W with sharp
2.50 edge
0,90 0.05 30° 1,5 C D R S T 15°0,5 V W
C D R S T V W C D R S T V W 15° 15°
15° C D R S T V W C D R S T V W C D R S T V W
Finish to Light

C D R S T V (20°) W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 5° 11° 0° TPMT1102○○L/RFW α= 5° 7° 11° TPGT1103○○L/RFX α= 5° 7° 11° TPGT1103○○L/RFY α=C 5°D 7°R 11° S CCGT04X1○○L/RFYS
T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R Wide L/R-W
PMK N S H
S type T finishing V W C D R Stepped
C
L/R-SD
D R
PMK N S H
S T parallel
S T V W C
L/R-SDW
V W C D R Parallel
D R
PMK N S H C D R S T V W
S ground
T V withW
S T type V W high C D R S T V W

GH RH
C D R breaker S T V W C D R ground S TtypeV W performance wiper edge
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 C D R S T V W C 型 D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W
C D R S T V W
α=C 5°D 11°R 0° S TTPGR1103○○L/RW V W α= 3° 7° 11°
3.5 TPGT1103○○L/RNSD α= C 11°D 0.30
R S TPGX1103○○L/RSDW
T 15° V W
C D R S T V W
C D R S T V W C D R S T V W C D -15° R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W

GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 型
C D R S T V W C D R S T V W C D R S T V W
C D 0.8R S T V W C D R0.4 S T V W C D R S T V W
C D R S T V W
C D R S T V W
20° 25°
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W Chipbreaker Application Range
C D R S T V W C D R S T V W
M Class Finishing to Light C D R
M Class Light to Medium S T V W G D R
C Class with SGround T V W C D R S T V W
C D R
Cutting S T V W Cutting Chipbreaker
  ポッキーチップ   全周ブレーカ   勝手つきブレーカ
C D R S T V W C D R S T V W
C D R S T V W 4 C D R S T V W C D R S T V W
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

4 4
C D R S T V W ブレイクマスター (CBN/PCD) 面取用
N-SU N-SF
N-FK C D R S TN-MUV W C DL/R-SD R S T V W
2 2 C D R N-US S T V W 2CL/R-FX D R L/R-SDWS T V W C D R S T V W
C N-LUD R N-LUW S T V W
L/R-W
N-FB
N-LB
C D R S T V W L/R-FYS
0 C D R0,2 S
C D L/R-FYR S T V W
0 0,2 0,4 T 0,4 V W 0C D R 0,2S T V0,4 W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
C D R S T V W
Indicated chipbreaker application ranges and shapesCare representative D R S values T only. V Actual C D
W values R Saccording
may change T Vto theWactual catalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C15
C D R S T V W
C D R S T V W C D R S T V W

Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W Break Master
C D R S T V W
C D R S T V W C D R S T V W
C Positive
D R S Type
T V W C D R S GT Class
V W C D R S T V W
C D R S T V W
N-FC*
C D R S T V W N-SI*
C D R SP MTK N
V SWH C D R PS M TK NV S W H
N-SC* PMK N S H * Remarks:
Finish to Light

C D R
Peripheral grinding 3D breaker with SSharper-edgeTbreaker forVa wide rangeWof C D R S T V W Two step breaker N-FC, N-SI and N-SC have minus tolerance
good chip control and sharp edge cutting applications from finishing to light cutting for light cutting
indicated by ”M” after the nose radius.
C D R S T V W Example:
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W DCGT 11T302 M NSI AC520U

α=C 7° D 11° R S T CCGT09T3○○NFC


V W α= 7° 11° CCGT09T3○○NSI α= 7° TCGT1103○○NSC
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C Positive
D R S Type
T V W
C D R S T V W
Round
C D R S T Inserts
V W
C D R S T V W C D R S T V W

N-RX
C D R P
S MTK NV S WH PMK N S H
N-RP
Inserts

C D R SRound, Tbumpy type Wwith C D R SStandard


V insert T breaker
V W
C D R SexcellentTchip management
V W C D R Sfor copying
T V W C D R S T V W
Round

C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° RCMX1606MON-RX α= 7° RCMX1606MON-RP
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C Positive
D R S Type
T V W
C D R S T V W
For Al - Alloy Machining
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W

N-AG
C D R S
C D R S
PMK N S H
T V W
Al breaker
T forVmirrorW C D R S T V W
Sfinish Tand anti-adhesion
Finishing

C D R V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° CCGT09T3○○NAG

C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W

Chipbreaker Application Range


Round Insers For Aluminium Alloy
G Class Chipbreakers (IC up to Ø 12,7 mm) Machining
N
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C16
C D R S T V W C D R S T V W
C D R S T V W

Chipbreaker Application
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D Breaker
R S T V W
CBumpy
D R S T V Standard
W CBreaker
D R T V Breaker
S Handed W

AX V W EM C AY AX AY
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
SUMIBORON
C D 型R S T Insert D 型R 型S CBN
T V W 型 型
2.50 C D R S 2.50 T V W C D R S T2.50V W
2.5 C D R S T 2.50
V W 2.5
0.05
N-LV
C D R SP30°MT K N V SWH
N-FV 0.05P M K N15°S H 30° 15°
Finish to Light

C D R S T improved
Significantly V chip W
control C D R S T improved
Significantly V chip W control
during hardened steel finishing during hardened steel finishing
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
Break Master Break Master

α=C 0°D 7° R S T V W C 0°D 7°R


α= S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W

RH
N-SV GH
C FB RH
LB型型 FB LB
C D R SP MT K N
V SWH C D R S T V W C D R S T V W
Carburized Layer

型 C D R S Timproved Vchip management


C D 型 D 型
R 型S 型 型
Significantly W
R S carburized
with T layer removal
V W T V W
Removal

3.50 0.30 0.50


3.50 0.30 0.80 0.50 0.80
C D R S T V W C D R 3°S T V W C D R S T V W 15°

Inserts
3° 15°
C D R -15°S T V W -15°
D R S
CBreak Master T V W C D R S T V 20°
W 15° 20° 15°
α= 0°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
CSUMIDIA
D R S Insert
T V W C D R S PCD
T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W

N-LD C D R S T V W L/R-DM
N-GD
PMK N S H PMK N S H PMK N S H
Finish to Light

C D R S for Tfinishing Vof Al by W


Ideal utilizing C D R S T V W
Ideal for finishing to general machining of Perfect for highspeed
C D R aSspecialT V shape
cutting edge W Al by utilizing a special cutting edge shape finishing of aluminium alloy
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
D R
CBreak Master S TNF-CCMT0602○○NLD
V W D R
CBreak Master S T V W Break Master

α= 7° 11° α= 7° 11° NF-CCMT0602○○NGD α= 7° 11° NU-CCMT09T3○○L/R-DM

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ポッキーチップ   全周ブレーカ   勝手つきブレーカ
C D R S T V W
  ポッキーチップ   全周ブレーカ   勝手つきブレーカ
ブレイクマスター(CBN/PCD)
C D R S T V面取用
W C D ブレイクマスター
R S T V W (CBN/PCD)
C D R S T V 面取用
W
C D R S T V W

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W

Chipbreaker Application Range


SUMIBORON (Heavy Steel Machining) SUMIBORON (Carburized Layer Removal) SUMIDIA (For Aluminium
(IC up to Ø 12,7 mm) (IC up to Ø 12,7 mm) Alloy Machining)

H H N
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C17
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 1204.. 12,9 12,7 4,76 5,16 a D12, D18 a E8 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class, Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMG 090304 NFB 0,4 m mm m
Depth of cut (mm)

CNMG 090308 NFB 0,8 m mm m


Fine Finishing

CNMG 090404 NFB 0,4 m mm m


CNMG 090408 NFB 0,8 m mm m
NFB
CNMG 120402 NFB 0,2 m mmmm
Feed rate (mm/rev) CNMG 120404 NFB 0,4 m mmmm
CNMG 120408 NFB 0,8 m mmmm

CNMG 120402 NFA 0,2


Depth of cut (mm)

llml
Fine Finishing

CNMG 120404 NFA 0,4 lmml


CNMG 120408 NFA 0,8 lmml
NFA

Feed rate (mm/rev)

CNMG 090308 NFL


Depth of cut (mm)

0,8 m
Fine Finishing

CNMG 120404 NFL 0,4 m m m m p lmml


NFL CNMG 120408 NFL 0,8 m m p lmml

Feed rate (mm/rev)

CNMG 090304 NFE 0,4 mm p p mm mm m


CNMG 090308 NFE 0,8 mm p p mm mm m
Fine Finishing
Depth of cut (mm)

CNMG 090404 NFE 0,4 mm p p mm mm m


CNMG 090408 NFE 0,8 mm p p mm mm m

NFE CNMG 120402 NFE 0,2 mmmp p mm mmmm


CNMG 120404 NFE 0,4 mmmp p mm mmmm
Feed rate (mm/rev) CNMG 120408 NFE 0,8 mmmp p mm mmmm
CNMG 120412 NFE 1,2 mmmp p mm mmmm

CNMG 090304 NLU 0,4 m m m mm m


Depth of cut (mm)

pp
CNMG 090308 NLU 0,8 m m pp m m mm m
”Standard”

CNMG 120402 NLU 0,2 m m mmmm


NLU CNMG 120404 NLU 0,4 l l m p p m m lmmm
Finishing

CNMG 120408 NLU 0,8 l l m p p p m m llmm


Feed rate (mm/rev)
CNMG 120412 NLU 1,2 l l m p p m lmm
Depth of cut (mm)

”Wiper” W type CNMG 120404 NLU- W 0,4 l l pp lm l pp ll


CNMG 120408 NLU- W 0,8 l l pp lm l pp lm m
NLU-W CNMG 120412 NLU- W 1,2 l l pp m pp m m

Feed rate (mm/rev)


Depth of cut (mm)

CNMG 090404 NEF 0,4 mmm


CNMG 090408 NEF 0,8 mmm
Finishing

CNMG 120404 NEF 0,4 m l m lllm llpp ll


NEF CNMG 120408 NEF 0,8 m l m lllm llpp mm
CNMG 120412 NEF 1,2 m l m mll l p
Feed rate (mm/rev)

l = Euro stock

C18 = Stock item in Japan


s = To be replaced by new item
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy

D1
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 090304 NSU 0,4 m l pp l l
CNMG 090308 NSU 0,8 l m pp l l

CNMG 09T304 NSU 0,4 m m


CNMG 09T308 NSU 0,8 m m
Depth of cut (mm)

CNMG 090404 NSU 0,4 m m ppp m mm


Finishing

CNMG 090408 NSU 0,8 m m p p m mm


CNMG 090412 NSU 1,2 m m p p m mm
NSU
CNMG 120402 NSU 0,2 llm m l p mmmm
Feed rate (mm/rev)
CNMG 120404 NSU 0,4 l l l p p p l l l l llpp mlmll
CNMG 120408 NSU 0,8 l l l p p p l l l l llpp mlmll
CNMG 120412 NSU 1,2 l l m p p p l l l m llpp llml

CNMG 120404 NSE 0,4 l l m p p p m mm


CNMG 120408 NSE 0,8 l l m p p p m mm
CNMG 120412 NSE 1,2 l l l p p p
”Standard”
CNMG 090404 NSE-W 0,4 m m
Depth of cut (mm)

p p
NSE
Finishing

”Wiper” W type CNMG 090408 NSE-W 0,8 m m p p


NSE-W
CNMG 120404 NSE-W 0,4 l m pp m
CNMG 120408 NSE-W 0,8 l l pp m m
CNMG 120412 NSE-W 1,2 m l pp
Feed rate (mm/rev)

CNMG 120404 NSX


Depth of cut (mm)

0,4 m m m p p p mm m
CNMG 120408 NSX 0,8 l l l p p p m m
Finishing

CNMG 120412 NSX 1,2 l m m p


NSX

Feed rate (mm/rev)

CNMG 090304 NGU 0,4 m l pp mm


CNMG 090308 NGU 0,8 m pp mm
CNMG 090404 NGU 0,4 m p p m mm
CNMG 090408 NGU 0,8 m p p m mm
CNMG 090412 NGU 1,2 m m p p mm m mm
”Standard”
NGU CNMG 120404 NGU 0,4 lllpppllllmm m p mm m
”Wiper” W type CNMG 120408 NGU 0,8 lllpppllllmm m p mm m
CNMG 120412 NGU 1,2
Depth of cut (mm)

NGU-W lllpppllllmm m p m
CNMG 120416 NGU 1,6 mllppp mm
Medium Cut

CNMG 160608 NGU 0,8 l l m p p p l m l m m


CNMG 160612 NGU 1,2 l l l p p p l m l m m
Feed rate (mm/rev)
CNMG 160616 NGU 1,6 l l m p p p mlmm

CNMG 120408 NGU-W 0,8 l l pp l l pp


CNMG 120412 NGU-W 1,2 l l pp l l pp

CNMG 160612 NGU-W 1,2 m m m

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C19
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy

D1
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
1906.. 19,3 19,05 6,35 7,94
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMG 120404 NGE 0,4 lllppp
CNMG 120408 NGE 0,8 lllppp
CNMG 120412 NGE 1,2 lllppp
CNMG 120416 NGE 1,6 llmpp
Depth of cut (mm)
Medium Cut

NGE CNMG 160608 NGE 0,8 m m m p


CNMG 160612 NGE 1,2 l l m p p p
CNMG 160616 NGE 1,6 l l l p p p

Feed rate (mm/rev)


CNMG 190612 NGE 1,2 l l m p p p
CNMG 190616 NGE 1,6 m l m p p p

CNMG 090304 NUG 0,4 m p


CNMG 090308 NUG 0,8 m p

CNMG 090404 NUG 0,4 m


CNMG 090408 NUG 0,8 m pp

CNMG 09T304 NUG 0,4 m


CNMG 09T308 NUG 0,8 m
Depth of cut (mm)
Medium Cut

NUG CNMG 120404 NUG 0,4 m l l pp


CNMG 120408 NUG 0,8 l l l pp
CNMG 120412 NUG 1,2 l l l p
CNMG 120416 NUG 1,6 ml
Feed rate (mm/rev)
CNMG 160608 NUG 0,3 m
CNMG 160612 NUG 1,2 m
CNMG 160616 NUG 1,6 m m m

CNMG 190608 NUG 0,8 m p


CNMG 190612 NUG 1,2 ml p
CNMG 190616 NUG 1,6 mm
CNMG 190624 NUG 2,4 p

CNMG 090408 NEG 0,8 mmm


CNMG 090412 NEG 1,2 mmm
Depth of cut (mm)

CNMG 120404 NEG 0,4 m l m lll mm l


Medium Cut

CNMG 120408 NEG 0,8 m l m llll llpp ll


CNMG 120412 NEG 1,2 m l m lllm mlpp ml
NEG
CNMG 160608 NEG 0,8 m l m mmm
Feed rate (mm/rev) CNMG 160612 NEG 1,2 m l m ll m mlpp mm
CNMG 160616 NEG 1,6 m l m m mm

CNMG 190612 NEG 1,2 m m m ll m mm


CNMG 190616 NEG 1,6 m m m ll m lm mm

CNMG 120404 NEX 0,4 llll llpp m


Depth of cut (mm)

CNMG 120408 NEX 0,8 llll llpp m m


Medium Cut

CNMG 120412 NEX 1,2 llll llpp


NEX
CNMG 160612 NEX 1,2 mlpp

Feed rate (mm/rev)


CNMG 190612 NEX 1,2 mmpp

l = Euro stock

C20 = Stock item in Japan


s = To be replaced by new item
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,46 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2509.. 25,8 25,4 9,52 9,2 D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 120404 NUP 0,4 ll pp llll llpp m m
CNMG 120408 NUP 0,8 ll pp llll llpp m
CNMG 120412 NUP 1,2
Depth of cut (mm)

ll pp llll mmpp m
Medium Cut

CNMG 120416 NUP 1,6 p

NUP CNMG 160612 NUP 1,2 l p l l

Feed rate (mm/rev)


CNMG 190612 NUP 1,2 ll pp l

CNMG 120408 NEM 0,8 m l m lll m


CNMG 120412 NEM 1,2 m l m lll
CNMG 120416 NEM 1,6 m l m mll
Medium Cut

CNMG 160608 NEM 0,8 m l m mmm


Depth of cut (mm)

CNMG 160612 NEM 1,2 m l m lll


NEM CNMG 160616 NEM 1,6 m l m lll

CNMG 190612 NEM 1,2 m l m lll


CNMG 190616 NEM 1,6 m l m lll m
Feed rate (mm/rev) CNMG 190624 NEM 2,4 m m m m m

CNMG 250924 NEM 2,4 m m m m

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C21
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,9 12,7 4,76 5,16 K Cast Iron
IC 1606.. 16,1 15,875 6,35 6,35 a D12, D18 a E8 N Non-Ferrous Metals
1906.. 19,3 19,05 6,35 7,94 D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMG 120408 NMU 0,8 l l l p p p l l l llpp m m
CNMG 120412 NMU 1,2 l l l p p p l l l llpp
CNMG 120416 NMU 1,6 l l m p p p mlpp
Depth of cut (mm)

CNMG 160608 NMU 0,8 l l l p p p l l l


CNMG 160612 NMU 1,2 l l l p p p l l l llpp
NMU CNMG 160616 NMU
Roughing

1,6 l l l p p p l l l llpp
CNMG 160624 NMU 2,4 p

CNMG 190608 NMU 0,8 m l pp


CNMG 190612 NMU 1,2 lllpppll l mlpp
Feed rate (mm/rev) CNMG 190616 NMU 1,6 lllpppll l llpp
CNMG 190624 NMU 2,4 mmm p m

CNMG 250924 NMU 2,4 m m l

CNMG 120408 NME 0,8 l l l p p p mm


CNMG 120412 NME 1,2 l l l p p p mm
CNMG 120416 NME 1,6 l l m p p mm

NME CNMG 160608 NME 0,8 m l m p p p mm


Depth of cut (mm)

CNMG 160612 NME


Roughing

1,2 l l l p p p mm
CNMG 160616 NME 1,6 l l m p p p mm

CNMG 190612 NME 1,2 m m m p p mm


CNMG 190616 NME 1,6 l l l p p p mm
CNMG 190624 NME 2,4 m m m mm
Feed rate (mm/rev)

CNMG 250924 NME 2,4 m m m mm

CNMG 090304 NUX 0,4 p

CNMG 120404 NUX 0,4 mllppp


CNMG 120408 NUX 0,8 lllppp
Depth of cut (mm)

CNMG 120412 NUX 1,2 lllppp


NUX CNMG 120416 NUX 1,6
Roughing

llmppp

CNMG 160608 NUX 0,8 l m m p p p


CNMG 160612 NUX 1,2 l l l p p p l
CNMG 160616 NUX 1,6 l l m p p p l
Feed rate (mm/rev)

CNMG 190608 NUX 0,8 l p


CNMG 190612 NUX 1,2 m m m p p p
CNMG 190616 NUX 1,6 m l m p p p

CNMG 120408 NMX 0,8 ll pp


CNMG 120412 NMX 1,2 ll pp
CNMG 120416 NMX 1,6
Depth of cut (mm)

ll pp

NMX
Roughing

CNMG 160608 NMX 0,8 l p


CNMG 160612 NMX 1,2 ll pp
CNMG 160616 NMX 1,6 ll pp

Feed rate (mm/rev) CNMG 190612 NMX 1,2 ll pp


CNMG 190616 NMX 1,6 ll pp

l = Euro stock

C22 = Stock item in Japan


s = To be replaced by new item
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0904.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,9 12,7 4,76 5,16 K Cast Iron
IC 1606.. 16,1 15,875 6,35 6,35 a D12, D18 a E8 N Non-Ferrous Metals
1906.. 19,3 19,05 6,35 7,94 D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

CNMG 090408 NGZ 0,8 mmmpp


CNMG 090412 NGZ 1,2 mmmpp

CNMG 120404 NGZ 0,4 llmpp


CNMG 120408 NGZ 0,8 lllpp
CNMG 120412 NGZ
Depth of cut (mm)

1,2 lllpp
Roughing

CNMG 120416 NGZ 1,6 lllpp


NGZ
CNMG 160608 NGZ 0,8 mm p
CNMG 160612 NGZ 1,2 mmmpp
CNMG 160616 NGZ 1,6 ml pp
Feed rate (mm/rev)
CNMG 190612 NGZ 1,2 mm pp
CNMG 190616 NGZ 1,6 mmmpp

CNMG 120404 NUZ 0,4 m p lmmpp


CNMG 120408 NUZ 0,8 mm p lllpp m
CNMG 120412 NUZ 1,2 mm lllpp
CNMG 120416 NUZ 1,6 m mmlpp
Depth of cut (mm)
Roughing

NUZ CNMG 160608 NUZ 0,8 mm p


CNMG 160612 NUZ 1,2 mm lllpp
CNMG 160616 NUZ 1,6 mm p lllpp

CNMG 190608 NUZ 0,8 mm pp


Feed rate (mm/rev) CNMG 190612 NUZ 1,2 mm mmlpp
CNMG 190616 NUZ 1,6 mm p mllpp

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C23
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2507.. 25,8 25,4 7,94 9,2 S Super Alloy

D1
2509.. 25,8 25,4 9,52 9,2 H Hardened Steel
80° L S

CNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMM 120408 NMP 0,8 l l l p p p lll m p
CNMM 120412 NMP 1,2 l l l p p p l l m p
CNMM 120416 NMP 1,6 m l l p p p l m

CNMM 160608 NMP 0,8 ll pp m l m p


NMP
Heavy Roughing

CNMM 160612 NMP 1,2 l l l p p p m l m p


Depth of cut (mm)

CNMM 160616 NMP 1,6 l l l p p p m l m p


CNMM 160624 NMP 2,4 l p

CNMM 190608 NMP 0,8 ll pp m m p


CNMM 190612 NMP 1,2 m l l p p l l m p
CNMM 190616 NMP 1,6 l l l p p p l l m p
Feed rate (mm/rev) CNMM 190624 NMP 2,4 m l l p p p m m

CNMM 250724 NMP 2,4 m p

CNMM 250924 NMP 2,4 m p

12
CNMM 160612 NMH 1,2 l l l pp l
10
CNMM 160616 NMH 1,6 l l l pp l
Depth of cut (mm)
Heavy Roughing

NMH
8

CNMM 190612 NMH 1,2 l l l pp l


6
CNMM 190616 NMH 1,6 l l l pp l
4 CNMM 190624 NMH 2,4 l l l pp

CNMM 250924 NMH


2
2,4 l
0
0,2 0,4 0,6 0,8 1,0

Feed rate (mm/rev)

CNMM 120408 NHG 0,8 l l l p p p l


CNMM 120412 NHG 1,2 l l l p p p m
CNMM 120416 NHG
Depth of cut (mm)

1,6 m pp l
Heavy Roughing

NHG CNMM 160608 NHG 0,8 l p l


CNMM 160612 NHG 1,2 l l l p p p l
CNMM 160616 NHG 1,6 l l l p p p l
CNMM 160624 NHG 2,4 l p

CNMM 190612 NHG 1,2 l l l p p p m


Feed rate (mm/rev)
CNMM 190616 NHG 1,6 l l l p p p l
CNMM 190624 NHG 2,4 l l l p p p m

CNMM 120408 NHP 0,8 ll pp


CNMM 120412 NHP 1,2 ll pp
CNMM 120416 NHP 1,6
Depth of cut (mm)

mm
Heavy Roughing

NHP CNMM 160608 NHP 0,8 ml pp


CNMM 160612 NHP 1,2 ml p
CNMM 160616 NHP 1,6 ll pp

CNMM 190608 NHP 0,8 ml p p m


CNMM 190612 NHP 1,2 ll p p m
Feed rate (mm/rev) CNMM 190616 NHP 1,6 ll p p m
CNMM 190624 NHP 2,4 ll p p m

l = Euro stock

C24 = Stock item in Japan


s = To be replaced by new item
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1906.. 19,3 19,05 6,35 7,94 M Stainless Steel
RE 2509.. 25,8 25,4 9,52 9,2 K Cast Iron
IC a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel
80° L S

CNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

CNMM 190616 NHU 1,6 p p l


Depth of cut (mm)

CNMM 190624 NHU 2,4 p


Heavy Roughing

NHW CNMM 250924 NHU 2,4 pp l

CNMM 250924 NHW 2,4 p l


NHU
Feed rate (mm/rev)

15
Heavy Roughing

CNMM 190616 NHF


Depth of cut (mm)

1,6 mm pp
10 CNMM 190624 NHF 2,4 mm pp

5
NHF CNMM 250924 NHF 2,4 mm pp
0 CNMM 250932 NHF 3,2 mm pp
0,5 1,0 1,5
Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C25
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel
80° L S

CNMA / CNGA / CNMX


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
Flat and One Side Handed Inserts

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMA 120404 0,4 mmlpp l
CNMA 120408 0,8 lllpp l
CNMA 120412 1,2 lllpp
CNMA 120416 1,6 lllpp
Roughing

CNMA 160608 0,8 mm p


CNMA 160612 1,2 mllpp
CNMA 160616 1,6 lllpp

CNMA 190612 1,2 mllpp


CNMA 190616 1,6 mmlpp
Medium Cut

CNGA 120402 0,2 m


CNGA 120404 0,4 m
CNGA 120408 0,8 m
Heavy Roughing

CNMX 120408 L 0,8 l p

CNMX 120408 R 0,8 l p

CNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G-Class Double Sided Bumpy Chipbreaker EH510


EH520
G10E

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

CNGG 120402 NSU


Finishing

0,2 mm mmmm
CNGG 120404 NSU 0,4 mm mmmm
CNGG 120408 NSU 0,8 mm m mm
NSU
Feed rate (mm/rev)

CNGG 120402 NGH 0,2 m


Depth of cut (mm)
Finishing

CNGG 120404 NGH 0,4 m


CNGG 120408 NGH 0,8 m

NGH
Feed rate (mm/rev)
Depth of cut (mm)

CNGG 120402 NEF 0,2 m m


Finishing

CNGG 120404 NEF 0,4 m m m


CNGG 120408 NEF 0,8 m
NEF
Feed rate (mm/rev)

l = Euro stock

C26 = Stock item in Japan


s = To be replaced by new item
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

DNMG 110404 NFB 0,4 m mm m


DNMG 110408 NFB 0,8 m mm m
Fine Finishing
Depth of cut (mm)

DNMG 150404 NFB 0,4 m mmmm


NFB DNMG 150408 NFB 0,8 m mmmm

DNMG 150604 NFB 0,4 m mmmm


Feed rate (mm/rev)
DNMG 150608 NFB 0,8 m mmmm

DNMG 150404 NFA 0,4 mmmm


Depth of cut (mm)

DNMG 150408 NFA 0,8


Fine Finishing

mmmm

NFA DNMG 150604 NFA 0,4 l ll


DNMG 150608 NFA 0,8 l ml

Feed rate (mm/rev)

DNMG 150404 NFL 0,4 m p m mmmm


DNMG 150408 NFL 0,8 m p m mmmm
DNMG 150412 NFL
Fine Finishing
Depth of cut (mm)

1,2 m

NFL DNMG 150604 NFL 0,4 p ll


DNMG 150608 NFL 0,8 p ll

Feed rate (mm/rev)

DNMG 110404 NFE 0,4 m m m p p mm mm m


DNMG 110408 NFE 0,8 m m m p p mm mm m
DNMG 110412 NFE 1,2 m m m p p mm mm m

DNMG 150402 NFE 0,2 mmmp p mm mmmm


Depth of cut (mm)
Fine Finishing

DNMG 150404 NFE 0,4 mmmp p mm mmmm


DNMG 150408 NFE 0,8 mmmp p mm mmmm
NFE DNMG 150412 NFE 1,2 mmmp p mm mmmm

DNMG 150602 NFE 0,2 mmmp p mm mmmm


DNMG 150604 NFE 0,4 mmmp p mm mmmm
Feed rate (mm/rev)
DNMG 150608 NFE 0,8 mmmp p mm mmmm
DNMG 150612 NFE 1,2 mmmp p mm mmmm

DNMG 110404 NLU 0,4 l l pp m m l m


DNMG 110408 NLU 0,8 l m pp m m l m
Depth of cut (mm)

DNMG 150402 NLU 0,2 mm p p m m mmmm


DNMG 150404 NLU 0,4 mmmp p m m mm mm
Finishing

NLU DNMG 150408 NLU 0,8 mmmp p m m mmmmm


DNMG 150412 NLU 1,2 mmmp pp m m mm m

DNMG 150604 NLU 0,4 l l pp l


Feed rate (mm/rev) DNMG 150608 NLU 0,8 l l pp l
DNMG 150612 NLU 1,2 l l pp l

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C27
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts

H1
Application Shape ISO Cat. No.
Neg.

RE
DNMG 110404 NEF 0,4 m l m lll m p
DNMG 110408 NEF 0,8 m l m lll m p
DNMG 110412 NEF 1,2 m m m mll m p
Depth of cut (mm)
Finishing

DNMG 150404 NEF 0,4 m m m mmmm mmpp mm


DNMG 150408 NEF 0,8 m m m mmmm mmpp mm
NEF DNMG 150412 NEF 1,2 m m m mm m

DNMG 150604 NEF 0,4 m l m lllm llpp mm


Feed rate (mm/rev)
DNMG 150608 NEF 0,8 m l m lllm llpp mm
DNMG 150612 NEF 1,2 m l m llm l

DNMG 110404 NSU 0,4 l l m p p l m l llpp


DNMG 110408 NSU 0,8 l l m p p p l m l llpp
DNMG 110412 NSU 1,2 m m m
Depth of cut (mm)

DNMG 150402 NSU 0,2 mmm m p mmmmm


Finishing

DNMG 150404 NSU 0,4 m m m p p p mmm mm p mmmm


NSU DNMG 150408 NSU 0,8 m m m p p p mmm mmpp mmmm
DNMG 150412 NSU 1,2 m m p m m mmmm

Feed rate (mm/rev)


DNMG 150604 NSU 0,4 l l l p p p l l l l llpp l ml
DNMG 150608 NSU 0,8 l l l p p p l l l l llpp l ml
DNMG 150612 NSU 1,2 l l l p p p l p l ll

DNMG 110408 NSE 0,8 l m m p

DNMG 150404 NSE 0,4 m m m p p p m mm


Depth of cut (mm)

DNMG 150408 NSE 0,8 m m m p p p m mm


Finishing

DNMG 150412 NSE 1,2 m m m p p m mm


NSE
DNMG 150604 NSE 0,4 l l pp m
DNMG 150608 NSE 0,8 l l pp m
Feed rate (mm/rev)
DNMG 150612 NSE 1,2 l l pp

DNMG 150404 NSX 0,4 m m m p p


Depth of cut (mm)

mm
DNMG 150408 NSX 0,8 m m m p mm m
DNMG 150412 NSX
Finishing

1,2 m m m p
NSX
DNMG 150604 NSX 0,4 p m m
DNMG 150608 NSX 0,8 l m m
Feed rate (mm/rev)

DNMG 110404 NGU 0,4 l l m p p p l l m m m


DNMG 110408 NGU 0,8 l l l p p p l l m l m m p
DNMG 110412 NGU 1,2 l l m p p l lmm p

DNMG 150404 NGU 0,4 m m m p p p m m m m m m


Medium Cut

m p m m
NGU DNMG 150408 NGU 0,8 m m m p p p m m m m m m
Depth of cut (mm)

p mm m
DNMG 150412 NGU 1,2 m m m p p m m m m m p mm m
DNMG 150416 NGU 1,6 m mm

DNMG 150604 NGU 0,4 l l l p p p l l l l m m


Feed rate (mm/rev)
DNMG 150608 NGU 0,8 l l l p p p l l l l m m
DNMG 150612 NGU 1,2 l l m p p p l l m l m m
DNMG 150616 NGU 1,6 m p mm

l = Euro stock

C28 = Stock item in Japan


s = To be replaced by new item
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
H1
Application Shape ISO Cat. No.

Neg.
RE

DNMG 110408 NGE 0,8 m m m p p p


DNMG 110412 NGE 1,2 m m m
Depth of cut (mm)

DNMG 150404 NGE 0,4 m m m p p p


NGE DNMG 150408 NGE 0,8 m m m p p p
Medium Cut

DNMG 150412 NGE 1,2 m m m p


DNMG 150416 NGE 1,6 m

DNMG 150604 NGE 0,4 llmppp


Feed rate (mm/rev) DNMG 150608 NGE 0,8 lllppp
DNMG 150612 NGE 1,2 lllppp
DNMG 150616 NGE 1,6 llmppp

DNMG 110404 NUG 0,4 ml p


DNMG 110408 NUG 0,8 mm p

DNMG 150404 NUG


Depth of cut (mm)

0,4 m
Medium Cut

NUG DNMG 150408 NUG 0,8 m m m


DNMG 150412 NUG 1,2 mm

DNMG 150604 NUG 0,4 l m


DNMG 150608 NUG 0,8 l l m pp
Feed rate (mm/rev) DNMG 150612 NUG 1,2 m p
DNMG 150616 NUG 1,6 m p

DNMG 110408 NEG 0,8 m l m lll m p


DNMG 110412 NEG 1,2 m l m lll m p
Medium Cut

DNMG 150404 NEG


Depth of cut (mm)

0,4 m m m mmm m m
DNMG 150408 NEG 0,8 m m m mmmm mmpp mm
NEG DNMG 150412 NEG 1,2 m m m mmmm mmpp mm

DNMG 150604 NEG 0,4 m l m lllm mm m


Feed rate (mm/rev)
DNMG 150608 NEG 0,8 m l m llll llpp ml
DNMG 150612 NEG 1,2 m l m lllm llpp mm

DNMG 110404 NEX 0,4 l l llpp


DNMG 110408 NEX 0,8 l l llpp
Depth of cut (mm)

DNMG 150404 NEX 0,4 mmm mm


NEX DNMG 150408 NEX 0,8 mmm mm
DNMG 150412 NEX 1,2 mm mm
Medium Cut

DNMG 150604 NEX 0,4 llll llpp


Feed rate (mm/rev) DNMG 150608 NEX 0,8 llll llpp
DNMG 150612 NEX 1,2 llmm llpp

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C29
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
RE 1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts

H1
Application Shape ISO Cat. No.
Neg.

RE

DNMG 150404 NUP 0,4 pp mmm mmpp


DNMG 150408 NUP 0,8 pp mmm lmpp
DNMG 150412 NUP 1,2 p m m mmpp
Medium Cut
Depth of cut (mm)

NUP DNMG 150604 NUP 0,4 ll pp llll llpp


DNMG 150608 NUP 0,8 ll pp llll llpp
DNMG 150612 NUP 1,2 l p l l llpp

Feed rate (mm/rev)

DNMG 150404 LUM 0,4 m m


Depth of cut (mm)

DNMG 150408 LUM


Medium Cut

0,8 m m

DNMG 150404 RUM 0,4 m m


L/RUM DNMG 150408 RUM 0,8 m m

Feed rate (mm/rev)

DNMG 150404 NMU 0,4 p m


DNMG 150408 NMU 0,8 m m m p p p m m mmpp
DNMG 150412 NMU 1,2 m m m p p p m mmpp
Depth of cut (mm)

DNMG 150416 NMU 1,6 mm pp m p


Roughing

NMU DNMG 150608 NMU 0,8 l l l p p p l l m


DNMG 150612 NMU 1,2 l l l p p p l l m
DNMG 150616 NMU 1,6 l l p p l
Feed rate (mm/rev)

DNMG 150408 NEM 0,8 m m m mmm


DNMG 150412 NEM 1,2 m m m mmm
Depth of cut (mm)

DNMG 150416 NEM 1,6 mm mmm


Roughing

NEM DNMG 150608 NEM 0,8 m l m lll


DNMG 150612 NEM 1,2 m l m lll
DNMG 150616 NEM 1,6 l
Feed rate (mm/rev)

DNMG 150408 NME 0,8 m m m p mm


DNMG 150412 NME 1,2 m m m p mm
DNMG 150416 NME 1,6 m mm
Depth of cut (mm)

NME DNMG 150608 NME 0,8 l l l p p p mm


Roughing

DNMG 150612 NME 1,2 l l m p p p mm


DNMG 150616 NME 1,6 l l m p p p ml

Feed rate (mm/rev)

l = Euro stock

C30 = Stock item in Japan


s = To be replaced by new item
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
H1
Application Shape ISO Cat. No.

Neg.
RE

DNMG 150404 LHM 0,4


Depth of cut (mm)

m m
DNMG 150408 LHM 0,8 m m
Roughing

L/RHM DNMG 150404 RHM 0,4 m m m p p m


DNMG 150408 RHM 0,8 m m m p p p m

Feed rate (mm/rev)

DNMG 110408 NUX 0,8 m m m p

DNMG 150404 NUX 0,4 m m m p p


Depth of cut (mm)

DNMG 150408 NUX 0,8 m m m p p


NUX DNMG 150412 NUX 1,2 m m m p p
Roughing

DNMG 150604 NUX 0,4 m l m p p


DNMG 150608 NUX 0,8 l l l p p p
Feed rate (mm/rev) DNMG 150612 NUX 1,2 l l l p p p
DNMG 150616 NUX 1,6 l p

DNMG 150408 NMX 0,8 mm pp


Depth of cut (mm)

DNMG 150412 NMX 1,2


Roughing

mm p

NMX DNMG 150608 NMX 0,8 l p


DNMG 150612 NMX 1,2 l p

Feed rate (mm/rev)

DNMG 110408 NGZ 0,8 mmlpp


DNMG 110412 NGZ 1,2 mmlpp
Depth of cut (mm)
Roughing

DNMG 150404 NGZ 0,4 mm


NGZ DNMG 150408 NGZ 0,8 p mmm p
DNMG 150412 NGZ 1,2 mm p

Feed rate (mm/rev)


DNMG 150604 NGZ 0,4 p
DNMG 150608 NGZ 0,8 lllpp
DNMG 150612 NGZ 1,2 mmlpp

DNMG 150404 NUZ 0,4 m mm


DNMG 150408 NUZ 0,8
Depth of cut (mm)

mm p mmm p
DNMG 150412 NUZ 1,2 mm mm
NUZ
Roughing

DNMG 150608 NUZ 0,8 m p mllpp


DNMG 150612 NUZ 1,2 m mmlpp

Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C31
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
RE 1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC Super Alloy
L S
H Hardened Steel
55°

DNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

EH510
EH520
M-Class One Sided Bumpy Chipbreaker

G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

DNMM 150404 NMP 0,4 mm pp


DNMM 150408 NMP 0,8 m m m p p
Depth of cut (mm)
Heavy Roughing

DNMM 150412 NMP 1,2 m m m p p p


DNMM 150416 NMP 1,6 m m
NMP
DNMM 150604 NMP 0,4 ll pp
DNMM 150608 NMP 0,8 l l l p p p l
DNMM 150612 NMP 1,2 l l l p p p l
DNMM 150616 NMP 1,6 m l l p p p l
Feed rate (mm/rev)

DNMM 150604 NHG 0,4 pp


DNMM 150608 NHG 0,8 l l p p p l
Depth of cut (mm)
Heavy Roughing

DNMM 150612 NHG 1,2 l l p p p l


NHG DNMM 150616 NHG 1,6 l l p p p l

Feed rate (mm/rev)

DNMM 150404 NHP 0,4 mm


DNMM 150408 NHP 0,8 mm
Heavy Roughing

DNMM 150412 NHP


Depth of cut (mm)

1,2 mm
DNMM 150416 NHP 1,6 m
NHP
DNMM 150604 NHP 0,4 m
DNMM 150608 NHP 0,8 lm pp
DNMM 150612 NHP 1,2 mm pp
DNMM 150616 NHP 1,6 m p
Feed rate (mm/rev)

l = Euro stock

C32 = Stock item in Japan


s = To be replaced by new item
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC Super Alloy
L S
H Hardened Steel
55°

Carbide Cermet Carbide

DNMA / DNMX P M P
M
Coated
K H S K
S
M
S
P
M
Coated Uncoated Uncoated
P K S N

Flat Inserts and One Side Handed Inserts

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

DNMA 150404 0,4 mm


DNMA 150408 0,8 mmm
DNMA 150412 1,2 mm p

DNMA 150608 0,8 lllpp


Roughing

DNMA 150612 1,2 mmlpp

DNMX 150608 L 0,8 p

DNMX 150608 R 0,8 p

DNMX 110404 NSE-W 0,4 l m m p p p


DNMX 110408 NSE-W 0,8 m m m p p p
DNMX 110412 NSE-W 1,2 m m m p p p
Depth of cut (mm)

DNMX 150404 NSE-W 0,4 m m


Finishing

p m m
”Wiper” W type NSE-W DNMX 150408 NSE-W 0,8 m m m
DNMX 150412 NSE-W 1,2 m m

DNMX 150604 NSE-W 0,4 l l pp


DNMX 150608 NSE-W 0,8 l l pp
Feed rate (mm/rev) DNMX 150612 NSE-W 1,2 l pp

Compensation (mm)
Wiper insert (Note) The cutting point position of the SDW type does not r X (Diam. change)
Z
SDW type follow the ISO standard.
Wenn using on a boring holder with a 93° approach angle, 0,4 -0,14 ( Ø : -0,28) -0,02
Normal
insert there is a need to revise the cutting point position (refer to 0,8 -0,14 ( Ø : -0,28) -0,02
right table) relative to using standard inserts. 1,2 -0,1 ( Ø : -0,2 ) -0,03

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C33
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC Super Alloy
L S
H Hardened Steel
55°

DNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

DNGA 150402 0,2


Medium Cut

m
DNGA 150404 0,4 m m
DNGA 150408 0,8 m m

DNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

DNGG 150404 NEF 0,4


Finishing

m
DNGG 150408 NEF 0,8 m
NEF

Feed rate (mm/rev)


Depth of cut (mm)

DNGG 150402 NSU 0,2 mm m mm


Finishing

DNGG 150404 NSU 0,4 mm mmmm


NSU DNGG 150408 NSU 0,8 mm mmmm

Feed rate (mm/rev)

DNGG 110404 LUM 0,4 m mm


DNGG 110408 LUM 0,8 m mm
Depth of cut (mm)

DNGG 150404 LUM 0,4 m mm


L/RUM
Medium Cut

DNGG 150408 LUM 0,8 m mm

DNGG 110404 RUM 0,4 m mmm


DNGG 110408 RUM 0,8 m mm
Feed rate (mm/rev)

DNGG 150404 RUM 0,4 m mm


DNGG 150408 RUM 0,8 m mm
Depth of cut (mm)
Finishing

DNGG 150402 NGH 0,2 m


DNGG 150404 NGH 0,4 m
NGH DNGG 150408 NGH 0,8 m

Feed rate (mm/rev)

l = Euro stock

C34 = Stock item in Japan


s = To be replaced by new item
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
RE K Cast Iron
IC
a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMG 120404 NFB


Depth of cut (mm)

0,4 m mmmm
Fine Finishing

SNMG 120408 NFB 0,8 m mmmm

NFB
Feed rate (mm/rev)

SNMG 120408 NFL 0,8 m p mm m


Depth of cut (mm)
Fine Finishing

NFL

Feed rate (mm/rev)

SNMG 120404 NFE 0,4 m m m p


Depth of cut (mm)

p mm mmmm
Fine Finishing

SNMG 120408 NFE 0,8 m m m p p mm mmmm


SNMG 120412 NFE 1,2 m m m p p mm mmmm

NFE

Feed rate (mm/rev)

SNMG 120408 NLU 0,8 m m pp mm mm m


SNMG 120412 NLU 1,2 m l
Depth of cut (mm)

pp m m mm
Finishing

NLU

Feed rate (mm/rev)


Depth of cut (mm)

SNMG 120408 NSU 0,8 l l m p p p l l l m llpp mmmm


SNMG 120412 NSU 1,2 lpp
Finishing

NSU

Feed rate (mm/rev)


Depth of cut (mm)

SNMG 120408 NSE 0,8 m m m p p


SNMG 120412 NSE 1,2 l l m p p p
Finishing



NSE

Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C35
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

SNMG 120404 NEF 0,4 m m m lll


Depth of cut (mm)

SNMG 120408 NEF 0,8 m l m mll


Finishing

NEF

Feed rate (mm/rev)

SNMG 090304 NSJ 0,4 m



Depth of cut (mm)

SNMG 120404 NSJ 0,4


Finishing

m


NSJ

Feed rate (mm/rev)


SNMG 120404 NSX 0,4 mm m
Depth of cut (mm)

SNMG 120408 NSX 0,8 m m m mm m


Finishing

SNMG 120412 NSX 1,2 m m m

NSX

Feed rate (mm/rev)

SNMG 090304 NGU 0,4 l p mm


SNMG 090308 NGU 0,8 m l m pp mm m m

SNMG 120404 NGU 0,4


Depth of cut (mm)

llmpppmllmmm m p m
SNMG 120408 NGU 0,8
Medium Cut

lllpppllllmm m p m m
SNMG 120412 NGU 1,2 lllppplllmmm m p
NGU SNMG 120416 NGU 1,6 llm pp l lmm

SNMG 150608 NGU 0,8 m m m m mm


Feed rate (mm/rev)
SNMG 150612 NGU 1,2 m m m p p m mm
SNMG 150616 NGU 1,6 m m m p mm

SNMG 120408 NGE 0,8 m l m p p p


SNMG 120412 NGE 1,2 m l l p p p
Depth of cut (mm)

SNMG 120416 NGE


Medium Cut

1,6 m l m p p p

NGE SNMG 150608 NGE 0,8 m m m


SNMG 150612 NGE 1,2 m m m
Feed rate (mm/rev) SNMG 150616 NGE 1,6 m m m p

l = Euro stock

C36 = Stock item in Japan


s = To be replaced by new item
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy

D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMG 090308 NUG 0,8 ml pp

SNMG 120408 NUG 0,8 m m l p


Depth of cut (mm)

SNMG 120412 NUG 1,2 ml


Medium Cut

SNMG 120416 NUG 1,6 l m p

SNMG 150612 NUG 1,2 m


NUG
SNMG 190612 NUG 1,2 m p
Feed rate (mm/rev)
SNMG 190616 NUG 1,6 m

SNMG 250924 NUG 2,4 m p

SNMG 120404 LUM 0,4 m


SNMG 120408 LUM 0,8 m
Depth of cut (mm)
Medium Cut

SNMG 120412 LUM 1,2 m

L/RUM SNMG 120404 RUM 0,4 m


SNMG 120408 RUM 0,8 m
Feed rate (mm/rev)

SNMG 120404 NEG 0,4 m l m mll


SNMG 120408 NEG 0,8 m l m lllm llpp ml
Depth of cut (mm)

SNMG 120412 NEG 1,2 m l m lllm mmpp lm


Medium Cut

SNMG 150608 NEG 0,8 m m m m


NEG SNMG 150612 NEG 1,2 m m m ll m mm m
SNMG 150616 NEG 1,6 m m m m
Feed rate (mm/rev)
SNMG 190612 NEG 1,2 m m m ml mm mm
SNMG 190616 NEG 1,6 m m m ml m mm

SNMG 120404 NEX 0,4 lllm mlpp


SNMG 120408 NEX 0,8 llll mlpp
Medium Cut

SNMG 120412 NEX 1,2 lllm mlpp


Depth of cut (mm)

SNMG 150612 NEX 1,2 mmpp


NEX
SNMG 190612 NEX 1,2 mmpp
Feed rate (mm/rev) SNMG 190616 NEX 1,6 lpp

SNMG 120404 NUP 0,4 ll l m llpp


Medium Cut

pp
Depth of cut (mm)

SNMG 120408 NUP 0,8 ll pp llll lmpp m


SNMG 120412 NUP 1,2 pp lllm mmpp
NUP
Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C37
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,46 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy

D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

SNMG 090308 NUX 0,8


Depth of cut (mm)

m
Roughing

SNMG 120404 NUX 0,4 m


SNMG 120408 NUX 0,8 l l l p p p
NUX SNMG 120412 NUX 1,2 l l l p p p
SNMG 120416 NUX 1,6 m m m p p p
Feed rate (mm/rev)
SNMG 190612 NUX 1,2 m m m p p p
SNMG 190616 NUX 1,6 m m m p p p

SNMG 120408 NMU 0,8 l l l p p p l l l llpp m


SNMG 120412 NMU 1,2 m l l p p p l l l llpp m
SNMG 120416 NMU 1,6 l l m p p p l l
Roughing
Depth of cut (mm)

SNMG 150608 NMU 0,8 m m m


SNMG 150612 NMU 1,2 l m l p p p l l l mmpp
NMU SNMG 150616 NMU 1,6 l l l p p p l l l mmpp

Feed rate (mm/rev)


SNMG 190612 NMU 1,2 l l l p p p l l l mlpp
SNMG 190616 NMU 1,6 l l l p p p l l l mlpp
SNMG 190624 NMU 2,4 m m m

SNMG 250924 NMU 2,4 m m l p

SNMG 120408 NEM 0,8 m l m lll


SNMG 120412 NEM 1,2 m l m lll
SNMG 120416 NEM 1,6 l
Depth of cut (mm)
Roughing

SNMG 150608 NEM 0,8 m m m mmm


SNMG 150612 NEM 1,2 m l m lll mm
NEM SNMG 150616 NEM 1,6 m l m lll

SNMG 190612 NEM 1,2 m l m lll


Feed rate (mm/rev)
SNMG 190616 NEM 1,6 m l m lll
SNMG 190624 NEM 2,4 m m m m m

SNMG 250924 NEM 2,4 m m m mm

SNMG 120408 NME 0,8 m l l p p p mm


SNMG 120412 NME 1,2 m m m p p p mm
SNMG 120416 NME 1,6 m m m p p p mm

SNMG 150608 NME 0,8 m m m mm


Roughing
Depth of cut (mm)

SNMG 150612 NME 1,2 m l m p p mm


NME SNMG 150616 NME 1,6 m m m p p p mm

SNMG 190612 NME 1,2 m m m p p p mm


SNMG 190616 NME 1,6 m l l p p p mm
Feed rate (mm/rev)
SNMG 190624 NME 2,4 m m m p mm

SNMG 250924 NME 2,4 m m m mm

l = Euro stock

C38 = Stock item in Japan


s = To be replaced by new item
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
RE 1506.. 15,875 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMG 120408 LHM 0,8 m m m l


Depth of cut (mm)
Roughing

SNMG 120408 RHM 0,8 m m m l


L/RHM

Feed rate (mm/rev)

SNMG 120408 NMX 0,8 mm pp


SNMG 120412 NMX 1,2 ml pp
SNMG 120416 NMX 1,6 m pp
Roughing
Depth of cut (mm)

SNMG 150612 NMX 1,2 l pp


NMX SNMG 150616 NMX 1,6 l pp

SNMG 190612 NMX 1,2 ll pp


Feed rate (mm/rev) SNMG 190616 NMX 1,6 ml pp

SNMG 120408 NGZ 0,8 lllpp


SNMG 120412 NGZ 1,2 mllpp
SNMG 120416 NGZ 1,6 mmlpp
Depth of cut (mm)
Roughing

SNMG 150612 NGZ 1,2 mmmpp


NGZ SNMG 150616 NGZ 1,6 mmmpp

SNMG 190612 NGZ 1,2 mmm p


Feed rate (mm/rev) SNMG 190616 NGZ 1,6 mmm p

SNMG 120408 NUZ 0,8 mm p mml p m


SNMG 120412 NUZ 1,2 mm p mmlpp
SNMG 120416 NUZ 1,6 mm lmlpp
Roughing
Depth of cut (mm)

SNMG 150612 NUZ 1,2 mm lpp


NUZ SNMG 150616 NUZ 1,6 l p

SNMG 190612 NUZ 1,2 mm p mml p


Feed rate (mm/rev) SNMG 190616 NUZ 1,6 mm p mml p

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C39
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
RE 1506.. 15,875 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
2507.. 25,4 25,4 7,94 9,2 S Super Alloy

D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
3109.. 31,75 31,75 9,52 8,8
90° L S

SNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
SNMM 120408 NMP 0,8 m l l p p p l m m p
SNMM 120412 NMP 1,2 m m l p p l l m p
SNMM 120416 NMP 1,6 m l m p p p l m m p
SNMM 120420 NMP 2,0 ll pp
Depth of cut (mm)

NMP SNMM 150612 NMP 1,2 m l l p p p m l


Heavy Roughing

SNMM 150616 NMP 1,6 l l l p p p m l

SNMM 190612 NMP 1,2 m l l p p p l l m p


SNMM 190616 NMP 1,6 l l l p p p l m m p
SNMM 190624 NMP 2,4 l l pp

SNMM 250724 NMP 2,4 m m l p p p m m


Feed rate (mm/rev)
SNMM 250924 NMP 2,4 m m pp m m

SNMM 310924 NMP 2,4 m m p m m

12

SNMM 190612 NMH 1,2 l l l


Heavy Roughing

10
pp l
Depth of cut (mm)

8 SNMM 190616 NMH 1,6 l l l pp l


6
NMH
SNMM 250724 NMH 2,4 ll
4

2 SNMM 250924 NMH 2,4 ll


0
0,2 0,4 0,6 0,8 1,0

Feed rate (mm/rev)

SNMM 120408 NHG 0,8 l m m p p p m


SNMM 120412 NHG 1,2 m l m p p p m
SNMM 120416 NHG 1,6 m l m p p p m
Heavy Roughing

SNMM 150612 NHG


Depth of cut (mm)

1,2 p l
SNMM 150616 NHG 1,6 m l pp l
NHG
SNMM 190612 NHG 1,2 m m l p p p m
SNMM 190616 NHG 1,6 l l l p p p l
SNMM 190624 NHG 2,4 m l l p p m

Feed rate (mm/rev) SNMM 190616 NHGS 1,6 l p

SNMM 120408 NHP 0,8 ml pp


SNMM 120412 NHP 1,2 ll pp
SNMM 120416 NHP 1,6 mm p

SNMM 150612 NHP 1,2 l p


Heavy Roughing
Depth of cut (mm)

NHP
SNMM 190612 NHP 1,2 ll pp m
SNMM 190616 NHP 1,6 ll pp l
SNMM 190624 NHP 2,4 llppp

SNMM 250724 NHP 2,4 ll pp m

Feed rate (mm/rev) SNMM 250924 NHP 2,4 mlppp m

SNMM 310924 NHP 2,4 lp m

l = Euro stock

C40 = Stock item in Japan


s = To be replaced by new item
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1906.. 19,05 19,05 6,35 7,94 M Stainless Steel
RE 2507.. 25,4 25,4 7,94 9,2 K Cast Iron
IC 2509.. 25,4 25,4 9,52 9,2 a D14, D20~21 a E10 N Non-Ferrous Metals
3109.. 31,75 31,75 9,52 8,8 S Super Alloy

D1
H Hardened Steel
90° L S

SNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMM 190616 NHU 1,6 p l

SNMM 250724 NHU 2,4 l pp l


SNMM 250924 NHU 2,4 m pp l
Depth of cut (mm)
Heavy Roughing

SNMM 310924 NHU 2,4 m p

NHW
SNMM 190616 NHW 1,6 p l
NHU SNMM 250724 NHW 2,4 l ppp m

Feed rate (mm/rev)


SNMM 250924 NHW 2,4 l pp m

SNMM 310924 NHW 2,4 m p m

SNMM 190612 NHF 1,2 pp


SNMM 190616 NHF 1,6 mm pp
Heavy Roughing
Depth of cut (mm)

SNMM 190624 NHF 2,4 mlppp

SNMM 250724 NHF 2,4 mm pp m


NHF SNMM 250732 NHF 3,2 mm p

SNMM 250924 NHF 2,4 ml pp m


Feed rate (mm/rev) SNMM 250932 NHF 3,2 mm p

SNMM 310924 NHF 2,4 mm p

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C41
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D25 S Super Alloy

D1
H Hardened Steel
90° L S

SNMA/SNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
SNMA 120404 0,4 mm
SNMA 120408 0,8 mmlpp m
SNMA 120412 1,2 lllpp
SNMA 120416 1,6 mllpp
SNMA 120420 2,0
Roughing

mm

SNMA 150612 1,2 mmm p


SNMA 150616 1,6 mm p

SNMA 190612 1,2 mmlpp


SNMA 190616 1,6 mmlpp
Medium Cut

SNGA 120404 0,4 m


SNGA 120408 0,8 m
SNGA 120412 1,2 m

SNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE

SNGG 090304 LST 0,4 mm


Depth of cut (mm)
Light Cutting

SNGG 090308 LST 0,8 mm

L/RST SNGG 090304 RST 0,4 mm


SNGG 090308 RST 0,8 mm

Feed rate (mm/rev)

SNGG 120404 LUM 0,4 ml


Depth of cut (mm)

SNGG 120408 LUM 0,8 ml


Medium Cut

SNGG 120404 RUM 0,4 ml

L/RUM SNGG 120408 RUM 0,8 ll


SNGG 120412 RUM 1,2 ml

Feed rate (mm/rev)

l = Euro stock

C42 = Stock item in Japan


s = To be replaced by new item
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
Without Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
r
K Cast Iron
Ød a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
D25 S Super Alloy
H Hardened Steel
90° l s

SN_N llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Medium Cut

SNGN 120408 0,8 m mm

SNMN 120408
Medium Cut

0,8 mm m mm
SNMN 120412 1,2 mm
SNMN 120416 1,6 mmm

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C43
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
Fine Finishing

TNMG 160402 NFB 0,2 m mmmm


Depth of cut (mm)

TNMG 160404 NFB 0,4 m mmmm


TNMG 160408 NFB 0,8 m mmmm
NFB
Feed rate (mm/rev)
Depth of cut (mm)
Fine Finishing

TNMG 160402 NFA 0,2 lmml


TNMG 160404 NFA 0,4 lmml
TNMG 160408 NFA 0,8 lmml
NFA
Feed rate (mm/rev)
Fine Finishing
Depth of cut (mm)

TNMG 160404 NFL 0,4 m p m llml


TNMG 160408 NFL 0,8 m p m lmml

NFL
Feed rate (mm/rev)

TNMG 160402 NFE


Depth of cut (mm)

0,2
Fine Finishing

mmmp p mm mmmm
TNMG 160404 NFE 0,4 mmmp p mm mmmm
TNMG 160408 NFE 0,8 mmmp p mm mmmm
NFE TNMG 160412 NFE 1,2 mmmp p mm mmmm

Feed rate (mm/rev)

TNMG 160402 NLU 0,2 m m mmm


Depth of cut (mm)

TNMG 160404 NLU 0,4 l l m p p m m llml


Finishing

TNMG 160408 NLU 0,8 l l m p p m m lmml


TNMG 160412 NLU 1,2 l l m p p p m m llml
NLU
Feed rate (mm/rev)

TNMG 160404 NEF 0,4 m l m lllm mmpp mm


Depth of cut (mm)
Finishing

TNMG 160408 NEF 0,8 m l m lllm mmpp mm

NEF

Feed rate (mm/rev)

TNMG 160402 NSU 0,2


Depth of cut (mm)

lllm p mmmm
Finishing

TNMG 160404 NSU 0,4 l l l p p p l l l l llpp mlmll


TNMG 160408 NSU 0,8 l l l p p p l l l l llpp mlmll
NSU TNMG 160412 NSU 1,2 l l p p p l m mmpp llml

Feed rate (mm/rev)

l = Euro stock

C44 = Stock item in Japan


s = To be replaced by new item
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1603.. 16,5 9,525 3,18 3,81 M Stainless Steel
RE 1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

TNMG 160404 NSE 0,4 l l m p p p m mm


TNMG 160408 NSE 0,8 l l m p p p
Depth of cut (mm)

m mm
TNMG 160412 NSE 1,2 l l m p p p
Finishing

NSE TNMG 220404 NSE 0,4 l l m p p p


TNMG 220408 NSE 0,8 l m m p p p
TNMG 220412 NSE 1,2 m m m p
Feed rate (mm/rev)

TNMG 160308 NSX 0,8 m

TNMG 160404 NSX 0,4 l m m p mm m


TNMG 160408 NSX 0,8 m l m
Depth of cut (mm)

pp mm m
Finishing

TNMG 220404 NSX 0,4 m m m p


NSX TNMG 220408 NSX 0,8 m m m p
TNMG 220412 NSX 1,2 m m m
Feed rate (mm/rev)

TNMG 160404 NGU 0,4 lllpppllllmm m p m m


TNMG 160408 NGU 0,8 lllpppllllmm m p mm m
TNMG 160412 NGU 1,2 lllppplllmmm m p
TNMG 160416 NGU 1,6 mll pp mm
Medium Cut
Depth of cut (mm)

TNMG 220404 NGU 0,4 m pp mm p


NGU TNMG 220408 NGU 0,8 l l m p p p lmm
TNMG 220412 NGU 1,2 l m l p p p lmm

Feed rate (mm/rev)

TNMG 160404 NGE 0,4 l l m p p p


TNMG 160408 NGE 0,8 l l m p p p
TNMG 160412 NGE 1,2 l l l p p p
Depth of cut (mm)
Medium Cut

TNMG 220408 NGE 0,8 m l l p p p


TNMG 220412 NGE 1,2 m m l p p p
NGE
Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C45
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNMG 160404 NUG 0,4 l m l pp


TNMG 160408 NUG
Depth of cut (mm)

0,8 l l l pp
Medium Cut

TNMG 160412 NUG 1,2 mm


TNMG 160416 NUG 1,6 l m m
NUG
TNMG 220408 NUG 0,8 ml p

Feed rate (mm/rev)


TNMG 220412 NUG 1,2 m m m

TNMG 160404 LUM 0,4 mmmm


TNMG 160408 LUM 0,8 mmmm

TNMG 220404 LUM 0,4 m


Medium Cut
Depth of cut (mm)

TNMG 220408 LUM 0,8 p m

L/RUM TNMG 160404 RUM


TNMG 160408 RUM
0,4 l
0,8 l
mmmm
mmmm

Feed rate (mm/rev)


TNMG 220404 RUM 0,4 m
TNMG 220408 RUM 0,8 pp m

TNMG 160404 NEG 0,4 m l m mll


Depth of cut (mm)

TNMG 160408 NEG 0,8 m l m lllm llpp mm


Medium Cut

TNMG 160412 NEG 1,2 m l m lllm mmpp mm

NEG

Feed rate (mm/rev)

TNMG 160404 NEX 0,4 llll mlpp


Depth of cut (mm)

TNMG 160408 NEX 0,8 llll llpp m


TNMG 160412 NEX
Medium Cut

1,2 lllm lmpp


NEX
Feed rate (mm/rev)

TNMG 160404 NUP 0,4 ll pp llll lmpp m m


TNMG 160408 NUP 0,8
Depth of cut (mm)

ll pp llll lmpp m
Medium Cut

TNMG 160412 NUP 1,2 p llm lmpp

NUP TNMG 220408 NUP 0,8 ll pp mm


TNMG 220412 NUP 1,2 pp

Feed rate (mm/rev)

l = Euro stock

C46 = Stock item in Japan


s = To be replaced by new item
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
IC 3309.. 33,0 19,05 9,52 7,93 D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

TNMG 160404 NUX 0,4 m l m p p p


TNMG 160408 NUX 0,8 l l l p p p
Depth of cut (mm)

TNMG 160412 NUX


Roughing

1,2 l l m p p p

NUX TNMG 220408 NUX 0,8 m m m p p p


TNMG 220412 NUX 1,2 m l m p p p

Feed rate (mm/rev)

TNMG 160408 NMU 0,8 l l l p p p l l l m m


TNMG 160412 NMU 1,2 l l m p p p l l m m
Depth of cut (mm)
Roughing

TNMG 220408 NMU 0,8 l l l p p p l l l


NMU TNMG 220412 NMU 1,2 l l l p p p l l
TNMG 220416 NMU 1,6 l l l p p p l l

TNMG 270612 NMU 1,2 m l l pp


Feed rate (mm/rev) TNMG 270616 NMU 1,6 m m p

TNMG 160408 NEM 0,8 m l m lll m


TNMG 160412 NEM
Depth of cut (mm)

1,2 m l m lll
Roughing

TNMG 330924 NEM 2,4 mm mm


NEM

Feed rate (mm/rev)

TNMG 160408 NME 0,8 m l m p p p mm


TNMG 160412 NME
Depth of cut (mm)

1,2 l l m p p p
Roughing

NME TNMG 220408 NME 0,8 m m m p mm


TNMG 220412 NME 1,2 m m m p mm
TNMG 220416 NME 1,6 m m m p mm
Feed rate (mm/rev)

TNMG 160408 NMX 0,8 mm pp


TNMG 160412 NMX 1,2 ll
Depth of cut (mm)

pp

TNMG 220408 NMX


Roughing

0,8 mm pp
NMX TNMG 220412 NMX 1,2 mm pp

Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C47
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNMG 160404 NGZ 0,4 mmmpp


TNMG 160408 NGZ 0,8 p lllpp
Depth of cut (mm)

TNMG 160412 NGZ 1,2 mmlpp


Roughing

NGZ TNMG 220408 NGZ 0,8 mm pp


TNMG 220412 NGZ 1,2 mm pp
TNMG 220416 NGZ 1,6 mm pp

Feed rate (mm/rev)

TNMG 160404 LHM 0,4 m m m p p l


TNMG 160408 LHM 0,8 m m m p p l

TNMG 220404 LHM 0,4 m m m


Depth of cut (mm)

p
TNMG 220408 LHM 0,8 m m m p
Roughing

L/RHM
TNMG 160404 RHM 0,4 l m m p p p l m
Feed rate (mm/rev) TNMG 160408 RHM 0,8 m m m p p p l

TNMG 220404 RHM 0,4 m m m p p m


TNMG 220408 RHM 0,8 m m m p p p m

TNMG 160404 NUZ 0,4 m p mmmpp


TNMG 160408 NUZ 0,8 mm p lllpp
TNMG 160412 NUZ 1,2 mmp mmlpp
TNMG 160416 NUZ 1,6 m mm p
Depth of cut (mm)

TNMG 160420 NUZ 2,0 m mm


Roughing

NUZ TNMG 220408 NUZ 0,8 ml pp mmm p


TNMG 220412 NUZ 1,2 mm mmmpp
TNMG 220416 NUZ 1,6 mm mmmpp

Feed rate (mm/rev)


TNMG 270608 NUZ 0,8 m p
TNMG 270612 NUZ 1,2 m
TNMG 270616 NUZ 1,6 m p

l = Euro stock

C48 = Stock item in Japan


s = To be replaced by new item
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 D15, D22~23
aD22-23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

TNMM 160404 NMP 0,4 m


TNMM 160408 NMP 0,8 l l l p p p l
Depth of cut (mm)

TNMM 160412 NMP


Heavy Roughing

1,2 ll pp l
NMP TNMM 160416 NMP 1,6 p

TNMM 220408 NMP 0,8 llppp


TNMM 220412 NMP 1,2 l l l p p p l
TNMM 220416 NMP 1,6 llppp l

TNMM 270612 NMP 1,2 m p


Feed rate (mm/rev)
TNMM 270616 NMP 1,6 m pp
Depth of cut (mm)

TNMM 160408 NHG 0,8 l p p l


Heavy Roughing

NHG TNMM 160412 NHG 1,2 l p p l


TNMM 160416 NHG 1,6 p

TNMM 220408 NHG 0,8 mm pp


TNMM 220412 NHG 1,2 llppp
TNMM 220416 NHG 1,6 lmppp

Feed rate (mm/rev)

TNMM 160408 NHP 0,8 mm pp


TNMM 160412 NHP 1,2 ml pp
NHP
Heavy Roughing
Depth of cut (mm)

TNMM 220408 NHP 0,8 mm p


TNMM 220412 NHP 1,2 ml pp
TNMM 220416 NHP 1,6 m pp

TNMM 270612 NHP 1,2 ml p


TNMM 270616 NHP 1,6 mm p
Feed rate (mm/rev)

TNMN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

M-Class No Chipbreaker
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Medium Cut

TNMN 160408 0,8 mmm


TNMN 160412 1,2 mm
TNMN 160416 1,6 mmm

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C49
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNMA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNMA 160404 0,4 mmmp p m


TNMA 160408 0,8 mmlp p m
TNMA 160412
Roughing

1,2 mmlp p
TNMA 160416 1,6 mlmp p
TNMA 160420 2,0 mm

TNMA 220408 0,8 mmmpp


TNMA 220412 1,2 mlmpp
TNMA 220416 1,6 mlmpp

RE

a D11 a E11

TRM llllll -nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

M-Class Bumpy Chipbreaker


EH510
EH520
G10E

Application Shape ISO Cat. No. RE H1


Fine Finishing

TRM 551704 -FL 0,4 m m


TRM 551708 -FL 0,8 m m

-FL

TRM 551704 -LU 0,4 l m ppp m


TRM 551708 -LU 0,8 l m ppp m

-LU TRM 551712 -LU 1,2 m m pp m


Depth of cut (mm)
Finishing

TRM 551704 -SU 0,4 m p m m


TRM 551708 -SU 0,8 m pp m m
-SU TRM 551712 -SU 1,2 m p m
Feed rate (mm/rev)
Depth of cut (mm)

TRM 551704 -GU 0,4 m m ppp m


TRM 551708 -GU
Light Cut

0,8 m m ppp m
TRM 551712 -GU 1,2 m m ppp
-GU

Feed rate (mm/rev)

l = Euro stock

C50 = Stock item in Japan


s = To be replaced by new item
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
RE 1603.. 16,5 9,525 3,18 3,81 K Cast Iron
1604.. 16,5 9,525 4,76 3,81 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

TNGG 110302 LFT 0,2 mm


Finishing

TNGG 110304 LFT 0,4 mm

L/RFT TNGG 110302 RFT 0,2 mm


TNGG 110304 RFT 0,4 mm
Feed rate (mm/rev)

TNGG 160302 LST 0,2 mm


TNGG 160304 LST 0,4 mm
TNGG 160308 LST 0,8 mm

TNGG 160402 LST 0,2 mm


TNGG 160404 LST 0,4 mm
TNGG 160408 LST 0,8 mm
Light Cutting

TNGG 160412 LST 1,2 m


Depth of cut (mm)

L/RST
TNGG 160302 RST 0,2 mm
TNGG 160304 RST 0,4 mm
TNGG 160308 RST 0,8 mm

TNGG 160402 RST 0,2 mm


Feed rate (mm/rev) TNGG 160404 RST 0,4 mm
TNGG 160408 RST 0,8 mm
TNGG 160412 RST 1,2 m

TNGG 160402 NSU 0,2 mlmm


Depth of cut (mm)

mm
TNGG 160404 NSU 0,4
Finishing

mm mmmm
TNGG 160408 NSU 0,8 mm mmmm

NSU
Feed rate (mm/rev)

TNGG 160401 LFY 0,1 m mm


TNGG 160402 LFY 0,2 m mmmm
TNGG 160404 LFY 0,4 m mmmm
TNGG 160408 LFY 0,8 m m mm
Finishing

TNGG 160412 LFY 1,2


Depth of cut (mm)

m m
L/RFY
TNGG 160401 RFY 0,1 m mm
TNGG 160402 RFY 0,2 m m mmmm
TNGG 160404 RFY 0,4 m mmmm
Feed rate (mm/rev) TNGG 160408 RFY 0,8 m m mm
TNGG 160412 RFY 1,2 m m

TNGG 160402 LFX 0,2 m mmmm


TNGG 160404 LFX 0,4 mmmmmm
Depth of cut (mm)

TNGG 160408 LFX 0,8


Finishing

TNGG 160402 RFX 0,2 m mlmm


L/RFX TNGG 160404 RFX 0,4 m mmmm
Feed rate (mm/rev)
TNGG 160408 RFX 0,8 m

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C51
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
RE 1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNGG 160402 LUM 0,2 mlmm


TNGG 160404 LUM 0,4 mmll
TNGG 160408 LUM 0,8 mmml
TNGG 160412 LUM 1,2 mm

TNGG 220404 LUM 0,4 mm


Medium Cut
Depth of cut (mm)

L/RUM TNGG 220408 LUM 0,8 mm

TNGG 160402 RUM 0,2 mmml


TNGG 160404 RUM 0,4 mmll m
TNGG 160408 RUM 0,8 mmml
Feed rate (mm/rev) TNGG 160412 RUM 1,2 mm

TNGG 220404 RUM 0,4 mm


TNGG 220408 RUM 0,8 mm
Depth of cut (mm)

TNGG 160402 NGH 0,2 m


Finishing

TNGG 160404 NGH 0,4 m


NGH TNGG 160408 NGH 0,8 m

Feed rate (mm/rev)

TNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G-Class No Chipbreaker
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE

TNGA 110308
Medium Cut

0,8 m

TNGA 160402 0,2 m


TNGA 160404 0,4 m m
TNGA 160408 0,8 m mmm m

l = Euro stock

C52 = Stock item in Japan


s = To be replaced by new item
V DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy

D1
IC H Hardened Steel
35° L S

VNMA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class No Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Roughing

VNMA 160404 0,4 mmmpp


VNMA 160408 0,8 mmmpp
VNMA 160412 1,2 mmmpp

Carbide Cermet Carbide

VNMG llllll n-nn P M P


Coated
M K H S K M
S S
P
M
Coated Uncoated Uncoated
P K S N

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
m

H1
Application Shape ISO Cat. No. RE

VNMG 160404 NFB 0,4


Fine Finishing

m mmmm
Depth of cut (mm)

VNMG 160408 NFB 0,8 m mmmm


NFB

Feed rate (mm/rev)

VNMG 160404 NFA 0,4 mmmm


Fine Finishing
Depth of cut (mm)

VNMG 160408 NFA 0,8 mmmm

NFA

Feed rate (mm/rev)

VNMG 160404 NFL


Fine Finishing

0,4 llml
Depth of cut (mm)

m p m
VNMG 160408 NFL 0,8 l p m llml
NFL

Feed rate (mm/rev)

VNMG 160402 NFE 0,2 mmmp p mm mmmm


Depth of cut (mm)
Fine Finishing

VNMG 160404 NFE 0,4 mmmp p mm mmmm


VNMG 160408 NFE 0,8 mmmp p mm mmmm
NFE VNMG 160412 NFE 1,2 mmmp p mm mmmm

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160402 NLU 0,2 m m llml


Finishing

VNMG 160404 NLU 0,4 l l pp m m lmml


NLU VNMG 160408 NLU 0,8 l l pp m m lmml
VNMG 160412 NLU 1,2 l p

Feed rate (mm/rev)

VNMG 160402 NEF 0,2 m m m ll m m


Depth of cut (mm)
Medium Cut

VNMG 160404 NEF 0,4 m l m lllm mmpp ml


VNMG 160408 NEF 0,8 m l m llll mmpp mm
NEF

Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C53
V DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy

D1
IC H Hardened Steel
35° L S

VNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

VNMG 160402 NSU 0,2 p llm m p mmm m


Depth of cut (mm)

VNMG 160404 NSU 0,4 l l m p p p l l l l


Finishing

mmpp mmmmm
VNMG 160408 NSU 0,8 l l l p p p l l l l lmpp
NSU mmmmm

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NSE 0,4 m m m p p m mm


NSE VNMG 160408 NSE 0,8 l l m p p m mm


Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NSX 0,4 m m m m m


VNMG 160408 NSX 0,8 m m m p m m
NSX

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NGU 0,4 l l m p p p l l l m m m m p m m


Medium Cut

VNMG 160408 NGU 0,8 l l m p p p l l l l m m m p mm m


NGU VNMG 160412 NGU 1,2 m l m p l mm m p

Feed rate (mm/rev)

VNMG 160404 NGE 0,4 m m m p p


Depth of cut (mm)
Medium Cut

VNMG 160408 NGE 0,8 m l m p p p


VNMG 160412 NGE 1,2 m m m p
NGE

Feed rate (mm/rev)

VNMG 160404 NUG 0,4 m m m


Depth of cut (mm)
Medium Cut

p
VNMG 160408 NUG 0,8 m m m pp
NUG VNMG 160412 NUG 1,2 l

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NEG 0,4 m l m lll


VNMG 160408 NEG 0,8 m l m lll m mm
NEG VNMG 160412 NEG 1,2 m l m lll

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NEX


Medium Cut

0,4 llll lmpp


VNMG 160408 NEX 0,8 llll llpp m
NEX

Feed rate (mm/rev)

l = Euro stock

C54 = Stock item in Japan


s = To be replaced by new item
V DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy

D1
IC H Hardened Steel
35° L S

VNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Medium Cut

VNMG 160404 NUP 0,4 ll pp ll m l pp m


VNMG 160408 NUP 0,8 ll pp llmm llpp m
NUP

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NUX 0,4 m m m p p p


Medium Cut

VNMG 160408 NUX 0,8 m m m p p p


NUX VNMG 160412 NUX 1,2 m m m p p p

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NGZ 0,4 mmmpp


NGZ VNMG 160408 NGZ 0,8 llmpp
VNMG 160412 NGZ 1,2 lmmpp

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NUZ 0,4


Medium Cut

mm mm pp
VNMG 160408 NUZ 0,8 mm mm pp
NUZ VNMG 160412 NUZ 1,2 mm mmmpp

Feed rate (mm/rev)

Carbide Cermet Carbide

VNGG llllll n-nn P M P


Coated
M K H S K
S
M
S
P
M
Coated Uncoated Uncoated
P K S N
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G-Class Double Sided Bumpy Chipbreaker


EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Depth of cut (mm)

VNGG 160402 NSU 0,2 mmmm


VNGG 160404 NSU
Finishing

0,4 mmmm
VNGG 160408 NSU 0,8 mmmm
NSU

Feed rate (mm/rev)

VNGG 160402 NEF


Depth of cut (mm)

0,2 m
Medium Cut

VNGG 160404 NEF 0,4 m


NEF

Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C55
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 0804.. 8,7 12,7 4,76 5,16 K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

WNMG 060404 NFB 0,4 m mm m


Fine Finishing
Depth of cut (mm)

WNMG 060408 NFB 0,8 m mm m

NFB WNMG 080402 NFB 0,2 m mmmm


WNMG 080404 NFB 0,4 m mmmm
WNMG 080408 NFB 0,8 m mmmm
Feed rate (mm/rev)

WNMG 080402 NFA 0,2 m mm


Fine Finishing
Depth of cut (mm)

WNMG 080404 NFA 0,4 lmml


WNMG 080408 NFA 0,8 lmml
NFA

Feed rate (mm/rev)

WNMG 080404 NFL 0,4


Depth of cut (mm)

m p m lmml
Fine Finishing

WNMG 080408 NFL 0,8 m p m llml

NFL

Feed rate (mm/rev)

WNMG 060404 NFE 0,4 m m m p p mm mm m


Depth of cut (mm)
Fine Finishing

WNMG 060408 NFE 0,8 m m m p p mm mm m

WNMG 080402 NFE 0,2 mmmp p mm mmmm


NFE WNMG 080404 NFE 0,4 mmmp p mm mmmm
WNMG 080408 NFE 0,8 mmmp p mm mmmm
Feed rate (mm/rev) WNMG 080412 NFE 1,2 mmmp p mm mmmm

WNMG 060404 NLU 0,4 m m m


Depth of cut (mm)

”Standard” WNMG 060408 NLU 0,8 m m m


WNMG 060412 NLU 1,2 m m m
Finishing

NLU WNMG 080404 NLU 0,4 l l m p p m m lmml


WNMG 080408 NLU 0,8 l l m p p m m lmml
WNMG 080412 NLU 1,2 m l m p p m m lm l
Feed rate (mm/rev)

WNMG 060404 NLU-W 0,4 l l pp lm m l l


”Wiper” W type
WNMG 060408 NLU-W 0,8 l l pp lm m pp l l
Depth of cut (mm)
Finishing

WNMG 080404 NLU-W 0,4 l l pp lm m pp lm l


NLU-W WNMG 080408 NLU-W 0,8 l l pp lm m pp ll l
WNMG 080412 NLU-W 1,2 l l pp m m pp mm m

Feed rate (mm/rev)

l = Euro stock

C56 = Stock item in Japan


s = To be replaced by new item
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
IC
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

WNMG 060404 NEF 0,4 m l m lll m p


Depth of cut (mm)

WNMG 060408 NEF 0,8 m l m lll mm p


Finishing

NEF WNMG 080404 NEF 0,4 m l m lllm mmpp mm


WNMG 080408 NEF 0,8 m l m lllm llpp mm

Feed rate (mm/rev)

WNMG 060404 NSU 0,4 l l m p p p l m m l llpp


WNMG 060408 NSU 0,8 l l m p p p l m l llpp
WNMG 060412 NSU 1,2 m m m
Depth of cut (mm)
Finishing

WNMG 06T304 NSU 0,4 m p


NSU WNMG 06T308 NSU 0,8 m p

WNMG 080404 NSU 0,4 l l l p p p l l l l mlpp mlmml


Feed rate (mm/rev) WNMG 080408 NSU 0,8 l l l p p p l l l l llpp mlmml
WNMG 080412 NSU 1,2 l l l p p p l l l mmpp mmlmm

WNMG 080404 NSE 0,4 l l m p p p m mm


WNMG 080408 NSE 0,8 l l m p p p m mm
WNMG 080412 NSE 1,2 l l m p p p
”Standard”
Depth of cut (mm)

WNMG 060404 NSE-W


Finishing

NSE 0,4 m m m
”Wiper” W type
WNMG 060408 NSE-W 0,8 m m m p p p
NSE-W
WNMG 080404 NSE-W 0,4 l l pp m
WNMG 080408 NSE-W 0,8 l l pp m m
Feed rate (mm/rev) WNMG 080412 NSE-W 1,2 l l pp


Depth of cut (mm)

WNMG 080404 NSX 0,4 m m m mm m


WNMG 080408 NSX 0,8 l m l
Finishing

pp mm m
WNMG 080412 NSX 1,2 m m m

Feed rate (mm/rev)

WNMG 060404 NGU 0,4 l l m p p p l m m l m m


WNMG 060408 NGU 0,8 l l m p p l m l m m
”Standard” WNMG 060412 NGU 1,2 l l m p p l lmm
Medium Cut

NGU
WNMG 080404 NGU 0,4 l l l p p p l l l l m m
Depth of cut (mm)

”Wiper” W type m p m m
NGU-W WNMG 080408 NGU 0,8 l l l p p p l l l l m m m p m m
WNMG 080412 NGU 1,2 l l l p p p l l l l m m m p

WNMG 060408 NGU-W 0,8 m m m p

Feed rate (mm/rev)


WNMG 080408 NGU-W 0,8 l l pp l pp
WNMG 080412 NGU-W 1,2 l l pp l pp

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C57
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
IC
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

WNMG 060408 NGE 0,8 l m m p p p


WNMG 060412 NGE 1,2 l l m p p p
Depth of cut (mm)
Medium Cut

WNMG 080404 NGE 0,4 mlmppp


NGE WNMG 080408 NGE 0,8 lllppp
WNMG 080412 NGE 1,2 lllppp
WNMG 080416 NGE 1,6 llmppp
Feed rate (mm/rev)

WNMG 060404 NUG 0,4 m


WNMG 060408 NUG 0,8 m
Depth of cut (mm)
Medium Cut

WNMG 06T304 NUG 0,4 m p


WNMG 06T308 NUG 0,8 m p
NUG
WNMG 080404 NUG 0,4 mm p
WNMG 080408 NUG 0,8 l l l pp
Feed rate (mm/rev) WNMG 080412 NUG 1,2 ll p

WNMG 060408 NEG 0,8 m l m mmm


Depth of cut (mm)

WNMG 060412 NEG 1,2 m l m mll m p


Medium Cut

WNMG 080404 NEG 0,4 m l m lll


NEG WNMG 080408 NEG 0,8 m l m llll llpp lm
WNMG 080412 NEG 1,2 m l m lllm mmpp mm

Feed rate (mm/rev)

WNMG 060404 NEX 0,4 l l llpp


Depth of cut (mm)

WNMG 060408 NEX 0,8


Medium Cut

l l llpp

WNMG 080404 NEX 0,4 llll lmpp


NEX WNMG 080408 NEX 0,8 llll llpp m
WNMG 080412 NEX 1,2 llll mlpp
Feed rate (mm/rev)
Depth of cut (mm)

WNMG 080408 NUP 0,8 ll pp llll llpp


Medium Cut

WNMG 080412 NUP 1,2 l pp llm mmpp



NUP

Feed rate (mm/rev)


WNMG 080408 NEM 0,8
Depth of cut (mm)

mlm lll
WNMG 080412 NEM
Medium Cut

1,2 mlm lll

NEM

Feed rate (mm/rev)

l = Euro stock

C58 = Stock item in Japan


s = To be replaced by new item
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 0804.. 8,7 12,7 4,76 5,16 K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

WNMG 080404 NUX 0,4 m l l p p p


WNMG 080408 NUX 0,8 l l l p p p
Roughing

NUX WNMG 080412 NUX 1,2 l l l p p p

Feed rate (mm/rev)

WNMG 060408 NMU 0,8 l m l p p p l l llpp


WNMG 060412 NMU 1,2 l l p p p l l pp
Depth of cut (mm)

NMU
Roughing

WNMG 080408 NMU 0,8 l l l p p p l l l mlpp m


WNMG 080412 NMU 1,2 l l l p p p l l l mlpp m
WNMG 080416 NMU 1,6 l l p p p

Feed rate (mm/rev)

WNMG 060408 NME 0,8 m m m p mm


WNMG 060412 NME 1,2 m l m p p p mm
NME
Depth of cut (mm)
Roughing

WNMG 080408 NME 0,8 l l l p p p mm


WNMG 080412 NME 1,2 l l l p p p mm
WNMG 080416 NME 1,6 l l m p p p mm

Feed rate (mm/rev)

WNMG 080408 NMX 0,8 ml pp


Depth of cut (mm)

WNMG 080412 NMX 1,2 ml


Roughing

pp

NMX

Feed rate (mm/rev)

WNMG 060408 NGZ 0,8 mmlpp


Roughing

WNMG 060412 NGZ


Depth of cut (mm)

1,2 mmlpp

NGZ WNMG 080404 NGZ 0,4 mmmpp


WNMG 080408 NGZ 0,8 mllpp
WNMG 080412 NGZ 1,2 mllpp

Feed rate (mm/rev)


Depth of cut (mm)

WNMG 080404 NUZ 0,4


Roughing

m mmmpp
NUZ WNMG 080408 NUZ 0,8 m mllpp
WNMG 080412 NUZ 1,2 m lmmpp

Feed rate (mm/rev)

l = Euro stock
= Stock item in Japan
s = To be replaced by new item C59
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0804.. 8,7 12,7 4,76 5,16 M Stainless Steel
RE K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel
80° L S

WNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Heavy Roughing

WNMM 080408 NMP 0,8 l l l p p p l


WNMM 080412 NMP 1,2 l l l p p p l
NMP

Feed rate (mm/rev)


Depth of cut (mm)
Heavy Roughing

WNMM 080408 NHG 0,8 ppp l


WNMM 080412 NHG 1,2 l ppp l
NHG

Feed rate (mm/rev)

Carbide Cermet Carbide

WNMA llllll
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

EH510
EH520
M-Class No Chipbreaker

G10E

H1
Application Shape ISO Cat. No. RE

WNMA 080408 ml lpp


Roughing

0,8
WNMA 080412 1,2 ml lpp
WNMA 080416 1,6 ml lpp

Carbide Cermet Carbide

WNGG llllll n-nn


Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G-Class Double Sided Bumpy Chipbreaker


EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Depth of cut (mm)

WNGG 080404 NSU 0,4 mmmm


Finishing

NSU

Feed rate (mm/rev)

l = Euro stock

C60 = Stock item in Japan


s = To be replaced by new item
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy

D1
H Hardened Steel


80° L S

CCET llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
m

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
E-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

CCET 03X1003 LFY 0,03 m mm


CCET 03X101 LFY 0,1 m mm
CCET 03X102 LFY 0,2 m mm
CCET 03X104 LFY 0,4 m mm

CCET 04X1003 LFY 0,03 m mm


CCET 04X101 LFY 0,1 m mm
CCET 04X102 LFY 0,2 m mm
CCET 04X104 LFY 0,4 m m

CCET 060201 LFY 0,1 mm


CCET 060202 LFY 0,2 mm

CCET 09T301 LFY 0,1 mm


CCET 09T302 LFY 0,2 mm
Depth of cut (mm)
Finishing

L/RFY
CCET 03X1003 RFY 0,03 mm
CCET 03X101 RFY 0,1 mm
Feed rate (mm/rev) CCET 03X102 RFY 0,2 mm
CCET 03X104 RFY 0,4 mm

CCET 04X1003 RFY 0,03 mm


CCET 04X101 RFY 0,1 mm
CCET 04X102 RFY 0,2 mm
CCET 04X104 RFY 0,4 mm

CCET 060201 RFY 0,1 mm


CCET 060202 RFY 0,2 mm

CCET 09T301 RFY 0,1 mm


CCET 09T302 RFY 0,2 mm

l = Euro stock
= Japan stock
s = To be replaced by new item C61
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy

D1
H Hardened Steel


80° L S

CCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

CCGT 060201M NFC <0,1 ll mm


Depth of cut (mm)

CCGT 060202M NFC <0,2 ll lm


CCGT 060204M NFC <0,4
Finishing

ll mm

NFC CCGT 09T301M NFC <0,1 ll mm


CCGT 09T302M NFC <0,2 ll mm
CCGT 09T304M NFC <0,4 ll mm
Feed rate (mm/rev)

CCGT 0602003 LFX 0,03 mm m


CCGT 060201 LFX 0,1 mml ml
CCGT 060202 LFX 0,2 lll ml
CCGT 060204 LFX 0,4 lll ll

CCGT 09T3003 LFX 0,03 mm


CCGT 09T301 LFX 0,1 lml ml
CCGT 09T302 LFX 0,2 lll ml
CCGT 09T304 LFX
Depth of cut (mm)

0,4 lll ll
CCGT 09T308 LFX 0,8
Finishing

mm
L/RFX
CCGT 0602003 RFX 0,03 mm m
CCGT 060201 RFX 0,1 mml ml
Feed rate (mm/rev) CCGT 060202 RFX 0,2 lll ll
CCGT 060204 RFX 0,4 lll ll

CCGT 09T3003 RFX 0,03 ll m


CCGT 09T301 RFX 0,1 lll ml
CCGT 09T302 RFX 0,2 lll ml
CCGT 09T304 RFX 0,4 lll ll
CCGT 09T308 RFX 0,8 mm

CCGT 03X1003 LFYS 0,03 m


CCGT 03X101 LFYS 0,1 m
CCGT 03X102 LFYS 0,2 m
CCGT 03X104 LFYS 0,4 m

CCGT 04X1003 LFYS 0,03 m


CCGT 04X101 LFYS 0,1
Depth of cut (mm)

m
CCGT 04X102 LFYS 0,2 m
CCGT 04X104 LFYS 0,4
Finishing

m
L/RFYS
CCGT 03X1003 RFYS 0,03 m
Feed rate (mm/rev)
CCGT 03X101 RFYS 0,1 m
CCGT 03X102 RFYS 0,2 m
CCGT 03X104 RFYS 0,4 m

CCGT 04X1003 RFYS 0,03 m


CCGT 04X101 RFYS 0,1 m
CCGT 04X102 RFYS 0,2 m
CCGT 04X104 RFYS 0,4 m

l = Euro stock

C62 = Japan stock


s = To be replaced by new item
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a E15
E14 N Non-Ferrous Metals
0903.. 9,7 9,525 3,18 4,4 S Super Alloy

D1
09T3.. 9,7 9,525 3,97 4,4 H Hardened Steel


1204.. 12,9 12,7 4,76 5,5
80° L S

CCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

CCGT 03X101 LFY 0,1 m


CCGT 03X102 LFY 0,2 m m
CCGT 03X104 LFY 0,4 m

CCGT 04X101 LFY 0,1 m


Depth of cut (mm)

CCGT 04X102 LFY 0,2 m


Finishing

CCGT 04X104 LFY 0,4 m

L/RFY
CCGT 03X101 RFY 0,1 m
CCGT 03X102 RFY 0,2 m
Feed rate (mm/rev) CCGT 03X104 RFY 0,4 m

CCGT 04X101 RFY 0,1 m


CCGT 04X102 RFY 0,2 m
CCGT 04X104 RFY 0,4 m

CCGT 060202 NAG 0,2 l


CCGT 060204 NAG 0,4 l
Depth of cut (mm)

NAG CCGT 09T302 NAG


Light Cut

0,2 l
CCGT 09T304 NAG 0,4 l
CCGT 09T308 NAG 0,8 l

CCGT 120404 NAG 0,4 l


Feed rate (mm/rev) CCGT 120408 NAG 0,8 l
Depth of cut (mm)

CCGT 09T301M NSI <0,1 m llpplll mm


CCGT 09T302M NSI <0,2 m llpplll m
Light cut

CCGT 09T304M NSI <0,4 m llpplll mm

NSI

Feed rate (mm/rev)

CCGT 0602003 NSC 0,03 mmm mm

CCGT 09T3003 NSC 0,03 llm mm

CCGT 060201M NSC <0,1 mml ml


CCGT 060202M NSC <0,2 lll ll
Depth of cut (mm)

CCGT 060204M NSC <0,4 lll l


Light cut

NSC CCGT 080201M NSC <0,1 m mm


CCGT 080202M NSC <0,2 m mm

CCGT 090301M NSC <0,1 m mm


CCGT 090302M NSC <0,2 m mm
Feed rate (mm/rev)

CCGT 09T301M NSC <0,1 lll ml


CCGT 09T302M NSC <0,2 lll ll
CCGT 09T304M NSC <0,4 lll l
CCGT 09T308M NSC <0,8 lll l

l = Euro stock
= Japan stock
s = To be replaced by new item C63
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 09T3.. 9,7 9,525 3,97 4,4 K Cast Iron
IC
1204.. 12,9 12,7 4,76 5,5 a D31 a E14 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel


80° L S

CCMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

CCMT 060202 NFB 0,2 mlmml


CCMT 060204 NFB 0,4 mlmll
Finishing
Depth of cut (mm)

NFB CCMT 09T304 NFB 0,4 mlmll


CCMT 09T308 NFB 0,8 mlmml

Feed rate (mm/rev)

CCMT 060202 NFP 0,2 pppp


CCMT 060204 NFP 0,4 pppp
Finishing ~ Light Cut

CCMT 060208 NFP 0,8 pppp


Depth of cut (mm)

CCMT 09T302 NFP 0,2 pppp


NFP CCMT 09T304 NFP 0,4 pppp
CCMT 09T308 NFP 0,8 pppp

Feed rate (mm/rev) CCMT 120404 NFP 0,4 p p


CCMT 120408 NFP 0,8 p p

CCMT 060202 NLU 0,2 l l pp lllm lmmmm


Depth of cut (mm)

CCMT 060204 NLU 0,4 l l pp lllm lmlmm

NLU CCMT 09T302 NLU 0,2 l l l


CCMT 09T304 NLU 0,4 l l pp lllm lmlmm
Finishing

Feed rate (mm/rev) CCMT 09T308 NLU 0,8 l l pp lllm lmmmm


Depth of cut (mm)

CCMT 09T304 NLU-W 0,4 l l pp l l pp lll m


CCMT 09T308 NLU-W 0,8 l l pp l m pp lll m
NLU-W
Feed rate (mm/rev)

CCMT 060202 NLB 0,2 mm ppm ll lm l


CCMT 060204 NLB 0,4 mm ppm ll ll l
CCMT 060208 NLB
Depth of cut (mm)

0,8 ll lm l
Light Cut

mm ppm

NLB CCMT 09T302 NLB 0,2 mm ppm ll lm l


CCMT 09T304 NLB 0,4 mm ppm ll ll l
CCMT 09T308 NLB 0,8 mm ppm ll lm l
Feed rate (mm/rev)

CCMT 060202 NSU 0,2 l l l p p p l l l l pp lpp lllml


CCMT 060204 NSU 0,4 l l l p p p l l l l pp llpp lllml
CCMT 060208 NSU 0,8 l l l p p p l l l l lllml
Depth of cut (mm)
Light Cut

CCMT 09T302 NSU 0,2 m l m p p l l l m llmll


NSU CCMT 09T304 NSU 0,4 l l l p p p l l l l pp llpp lllml
CCMT 09T308 NSU 0,8 l l l p p p l l l l pp llpp lllll

Feed rate (mm/rev)


CCMT 120404 NSU 0,4 l l l p p p l l pp l
CCMT 120408 NSU 0,8 l l l p p p l l pp l

l = Euro stock

C64 = Japan stock


s = To be replaced by new item
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole C_ _ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 0803.. 8,0 7,94 3,18 3,4 K Cast Iron
IC
0903.. 9,7 9,525 3,18 4,4 a E15 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy

D1
1204.. 12,9 12,7 4,76 5,5 H Hardened Steel


80° L S

CCMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

CCMT 09T308 NUS 0,8


Depth of cut (mm)

2 l
Light Cut

1
NUS
0
0,2 0,4
Feed rate (mm/rev)

CCMT 060204 NSC 0,4 m m

CCMT 080304 NSC 0,4 l


Light Cut

p
Depth of cut (mm)

NSC CCMT 090304 NSC 0,4 m


1
CCMT 090308 NSC 0,8 m p

Feed rate (mm/rev) CCMT 120408 NSC 0,8 m pp

CCMT 060204 NSK 0,4 l l l pp


CCMT 060208 NSK 0,8 m l l pp
CCMT 060212 NSK 1,2 p
Depth of cut (mm)
Light Cut

NSK CCMT 09T304 NSK 0,4 m l l pp


CCMT 09T308 NSK 0,8 m l l pp

Feed rate (mm/rev) CCMT 120404 NSK 0,4 ll pp


CCMT 120408 NSK 0,8 ll pp
CCMT 120412 NSK 1,2 p

CCMT 09T304 NMU 0,4 l l l p p p l l


Depth of cut (mm)
Roughing

lmllpp
CCMT 09T308 NMU 0,8 l l l p p p l l llllpp
NMU

Feed rate (mm/rev)

CCMW 060204 0,4 mm p


Roughing

CCMW 09T304 0,4 mmmpp


CCMW 09T308 0,8 mlmpp

l = Euro stock
= Japan stock
s = To be replaced by new item C65
C DIAMOND TYPE
11° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type 11° Relief Dimensions (mm)


With Insert Hole CP_ _ L IC S D1 P Steel
0802.. 8,0 7,94 2,38 3,4 M Stainless Steel
RE 0903.. 9,7 9,525 3,18 4,4 K Cast Iron
IC 1204.. 12,9 12,7 4,76 5,5 a D31 E14
a E15 N Non-Ferrous Metals

90°

D1
S Super Alloy

D1

11°
H Hardened Steel

11°
S S
80° L
NUS

CPGT llllll NSD


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

CPGT 080202 NSD 0,2 m ll


CPGT 080204 NSD 0,4 m lmll
Finishing ~ Light Cut

CPGT 080208 NSD 0,8 m mm


Depth of cut (mm)

CPGT 090302 NSD 0,2 mm


NSD CPGT 090304 NSD 0,4 m mmll
CPGT 090308 NSD 0,8 m mm

CPGT 120402 NSD 0,2 mm


Feed rate (mm/rev)
CPGT 120404 NSD 0,4 m m mm
CPGT 120408 NSD 0,8 mm

Carbide Cermet Carbide

CPMT llllll l-nn P M P


M
Coated
K H S K
S
M
S
P
M
Coated Uncoated Uncoated
P K S N
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

CPMT 080204 NFB 0,4 mlmmm


Finishing

NFB CPMT 090304 NFB 0,4 mlmmm


CPMT 090308 NFB 0,8 mlmmm
Feed rate (mm/rev)
Depth of cut (mm)

CPMT 080204 NLU 0,4 m m mmmm

CPMT 090304 NLU 0,4 m m m mmmm


NLU CPMT 090308 NLU 0,8 m m m mmmm
Finishing

Feed rate (mm/rev)


Depth of cut (mm)

CPMT 090304 NLU-W 0,4 m m mm m


CPMT 090308 NLU-W 0,8 m m mm m
NLU-W

Feed rate (mm/rev)


Depth of cut (mm)

CPMT 080204 NLB 0,4 mm ppmmm mm


Light Cut

CPMT 090304 NLB 0,4 mm ppm ll mm m


NLB CPMT 090308 NLB 0,8 mm p m ll mm m

Feed rate (mm/rev)

l = Euro stock

C66 = Japan stock


s = To be replaced by new item
C DIAMOND TYPE
11° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type 11° Relief Dimensions (mm)


With Insert Hole CP_ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 0802.. 8,0 7,94 2,38 3,4 K Cast Iron
IC 0903.. 9,7 9,525 3,18 4,4 a D31 E14
a E15 N Non-Ferrous Metals

90°
09T3.. 9,7 9,525 3,97 4,4

D1
S

D1
Super Alloy
1204.. 12,9 12,7 4,76 5,5

11°
H

11°
S S
Hardened Steel
80° L 1604.. 16,1 15,875 4,76 6,5
NUS

CPMT/-H llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

CPMT 060204 NSU 0,4 m


CPMT 060208 NSU 0,8 m
Depth of cut (mm)
Light Cut

CPMT 080204 NSU 0,4 m m m p p p m m mm


NSU CPMT 080208 NSU 0,8 m m m p p p m mmmm

CPMT 090304 NSU 0,4 m m m p p p m m m mmmm


Feed rate (mm/rev)
CPMT 090308 NSU 0,8 m l m p p p m m m mmmm

CPMT 060204 NUS 0,4 l m

CPMT 080308 NUS 0,8 l m


Depth of cut (mm)

2
Light Cut

CPMT 09T308 NUS 0,8 l m


1
NUS
0
0,2 0,4
Feed rate (mm/rev) CPMH 120408 NUS 0,8 l

CPMH 160408 NUS 0,8 m


Light -Medium Cut
Depth of cut (mm)

CPMT 080204 NMU 0,4 m m mm


CPMT 080208 NMU 0,8 m m mm
NMU
CPMT 090304 NMU 0,4 m m mm mm
CPMT 090308 NMU 0,8 m m mm mm
Feed rate (mm/rev)

l = Euro stock
= Japan stock
s = To be replaced by new item C67
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING

55° Diamond Type 7° Relief Dimensions (mm)


With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


DCGT 070201M NFC <0,1 m ll mm
Depth of cut (mm)

DCGT 070202M NFC <0,2 m ll mm


DCGT 070204M NFC <0,4
Finishing

m ll mm

NFC DCGT 11T301M NFC <0,1 m ll mm


DCGT 11T302M NFC <0,2 m ll mm
DCGT 11T304M NFC <0,4 m ll mm
Feed rate (mm/rev)

DCGT 0702003 LFX 0,03 m mm

DCGT 070201 LFX 0,1 m p lll ml


DCGT 070202 LFX 0,2 m p lll ml
DCGT 070204 LFX 0,4 lll ll

DCGT 11T3003 LFX 0,03 m pmm

DCGT 11T301 LFX 0,1 m p lll ml


DCGT 11T302 LFX 0,2 m p lll ll
DCGT 11T304 LFX 0,4
Depth of cut (mm)

lll ll
Finishing

L/RFX
DCGT 0702003 RFX 0,03 m mm

DCGT 070201 RFX 0,1 m p lll ll


Feed rate (mm/rev) DCGT 070202 RFX 0,2 m p lll ml
DCGT 070204 RFX 0,4 lll ll

DCGT 11T3003 RFX 0,03 m pmm

DCGT 11T301 RFX 0,1 m p lll ml


DCGT 11T302 RFX 0,2 m p lll ll
DCGT 11T304 RFX 0,4 lll ll

DCGT 0702003 LFYS 0,03 m

DCGT 070201 LFYS 0,1 m


DCGT 070202 LFYS 0,2 m
DCGT 070204 LFYS 0,4 m

DCGT 11T3003 LFYS 0,03 m

DCGT 11T301 LFYS 0,1 m


DCGT 11T302 LFYS 0,2
Depth of cut (mm)

m
DCGT 11T304 LFYS 0,4
Finishing

L/RFYS
DCGT 0702003 RFYS 0,03 m

Feed rate (mm/rev) DCGT 070201 RFYS 0,1 m


DCGT 070202 RFYS 0,2 m
DCGT 070204 RFYS 0,4 m

DCGT 11T3003 RFYS 0,03 m

DCGT 11T301 RFYS 0,1 m


DCGT 11T302 RFYS 0,2 m
DCGT 11T304 RFYS 0,4 m

l = Euro stock

C68 = Japan stock


s = To be replaced by new item
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

DCGT 0702003 LFY 0,03 m

DCGT 070201 LFY 0,1 m


Depth of cut (mm)

DCGT 070202 LFY 0,2 m


Finishing

DCGT 070204 LFY 0,4 m


LFY
DCGT 11T3003 LFY 0,03 m

DCGT 11T301 LFY 0,1 m


Feed rate (mm/rev)
DCGT 11T302 LFY 0,2 m
DCGT 11T304 LFY 0,4 mm

DCGT 0702003 RFY 0,03 m m

DCGT 070201 RFY 0,1 m


DCGT 070202 RFY
Depth of cut (mm)

0,2 m
Finishing

DCGT 070204 RFY 0,4 m

RFY DCGT 11T3003 RFY 0,03 m mm

DCGT 11T301 RFY 0,1 mm


Feed rate (mm/rev) DCGT 11T302 RFY 0,2 mm
DCGT 11T304 RFY 0,4 mm m

DCGT 070202 LSD 0,2 m mm


DCGT 070204 LSD 0,4 m mm
Finishing ~ Light Cut

DCGT 11T304 LSD 0,4 m mm


DCGT 11T308 LSD
Depth of cut (mm)

0,8 m mm
L/RSD

DCGT 070202 RSD 0,2 m mm


DCGT 070204 RSD 0,4 m mm

Feed rate (mm/rev) DCGT 11T304 RSD 0,4 m mm


DCGT 11T308 RSD 0,8 m mm

DCGT 070202 NAG 0,2 l


Depth of cut (mm)

DCGT 070204 NAG 0,4


Light Cut

l
NAG DCGT 11T302 NAG 0,2 l
DCGT 11T304 NAG 0,4 l
DCGT 11T308 NAG 0,8 l
Feed rate (mm/rev)

l = Euro stock
= Japan stock
s = To be replaced by new item C69
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 0902.. 9,7 7,94 2,38 3,4 K Cast Iron
1103.. 11,6 9,525 3,18 4,4 a D32–33 a E16–17 N Non-Ferrous Metals
11T3.. 11,6 9,525 3,97 4,4 S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCGT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

DCGT 070201M NSI <0,1 m llpplll m


DCGT 070202M NSI <0,2 m llpplll m
Depth of cut (mm)

DCGT 070204M NSI <0,4 m llpplll mm


Light Cut

NSI
DCGT 11T301M NSI <0,1 m llpplll m
DCGT 11T302M NSI <0,2 m llpplll m
DCGT 11T304M NSI <0,4 m llpplll m
Feed rate (mm/rev) DCGT 11T308M NSI <0,8 m llpplll mm

DCGT 0702003 NSC 0,03 mmm mm

DCGT 11T3003 NSC 0,03 mml mm



DCGT 070201M NSC <0,1 lll ml
DCGT 070202M NSC <0,2 lll ml
Depth of cut (mm)

DCGT 070204M NSC <0,4 lll ll


NSC
Light cut

DCGT 090201M NSC <0,1 mm


DCGT 090202M NSC <0,2 mm

DCGT 110301M NSC <0,1 mm


Feed rate (mm/rev) DCGT 110302M NSC <0,2 l ml

DCGT 11T301M NSC <0,1 lll ml


DCGT 11T302M NSC <0,2 lll ll
DCGT 11T304M NSC <0,4 lll ll
DCGT 11T308M NSC <0,8 lll ll

DCGW 070202 0,2 m


DCGW 070204 0,4 m
Light Cut

DCGW 070208 0,8 m

DCGW 11T302 0,2 m


DCGW 11T304 0,4 m
DCGW 11T308 0,8 m

l = Euro stock

C70 = Japan stock


s = To be replaced by new item
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCM_ llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
DCMT 070202 NFB 0,2 mlmml
Depth of cut (mm)

DCMT 070204 NFB 0,4 mlmll


Finishing

DCMT 070208 NFB 0,8 mllml


NFB
DCMT 11T302 NFB 0,2 ml lll
DCMT 11T304 NFB 0,4 ml lll
Feed rate (mm/rev) DCMT 11T308 NFB 0,8 ml lll

DCMT 070202 NFP 0,2 pp p


Depth of cut (mm)

DCMT 070204 NFP 0,4 pppp


Finishing

NFP DCMT 11T302 NFP 0,2 p p p


DCMT 11T304 NFP 0,4 p ppp
DCMT 11T308 NFP 0,8 p ppp
Feed rate (mm/rev) DCMT 11T312 NFP 1,2 p p p

DCMT 070202 NLU 0,2 l m pp llm lmlmm


Depth of cut (mm)

DCMT 070204 NLU 0,4 l l lllm lmmmm


Finishing

pp

NLU DCMT 11T302 NLU 0,2 l l pp l ll l lmm


DCMT 11T304 NLU 0,4 l l pp llll lllmm
Feed rate (mm/rev) DCMT 11T308 NLU 0,8 l l pp llll lmlmm

DCMT 070202 NLB 0,2 mm ppm ll ll l


Depth of cut (mm)

DCMT 070204 NLB 0,4 mm ppm ll lm l


Light Cut

DCMT 070208 NLB 0,8 mm ppm ll ll l


NLB
DCMT 11T302 NLB 0,2 mm ppm ll ll l
DCMT 11T304 NLB 0,4 mm ppm ll ll l
Feed rate (mm/rev) DCMT 11T308 NLB 0,8 mm ppm ll lm l

DCMT 070202 NSU 0,2 l l l p p p l l l m pp llpp llmll


Depth of cut (mm)

DCMT 070204 NSU 0,4 l l l p p p l l l l pp lpp lllml


DCMT 070208 NSU 0,8 l l l p p p l l m l
Light Cut

pp llmmm
NSU
DCMT 11T302 NSU 0,2 l l m p p p l l l m pp llmml
DCMT 11T304 NSU 0,4 l l l p p p l l l l p llpp lllll
Feed rate (mm/rev) DCMT 11T308 NSU 0,8 l l l p p p l l l l pp llpp lllml

DCMT 070204 NSK 0,4


Depth of cut (mm)

ll pp
DCMT 070208 NSK 0,8 ll
Light Cut

pp

NSK DCMT 11T304 NSK 0,4 ll pp p


DCMT 11T308 NSK 0,8 l l l pp
Feed rate (mm/rev) DCMT 11T312 NSK 1,2 l p p
Depth of cut (mm)

DCMT 11T304 NMU 0,4 l l l p p p l l lmllpp


Roughing

DCMT 11T308 NMU 0,8 l l l p p p l l llllpp


NMU

Feed rate (mm/rev)

DCMW 070204 0,4 mm p


Finishing Roughing

DCMW 070208 0,8 mmm


DCMW 11T304 0,4 mmmpp
DCMW 11T308 0,8 ll pp

DCMX 11T308 NLUW 0,8 l pp l l p

l = Euro stock
= Japan stock
s = To be replaced by new item C71
R ROUND TYPE
7° Positive Inserts

INSERTS FOR TURNING
RC – – L IC S D1
Round Type Inserts
7° Relief
1003 – 10,0 3,18 3,6 P Steel
With Insert Hole – 10,0 3,97 3,6
10T3 M Stainless Steel
RCMT RCMX 12 – 12,0 4,76 4,2 K Cast Iron
IC
16 – 16,0 6,35 5,2 Lever lock holders for RCMX N Non-Ferrous Metals
20 – 20,0 6,35 6,5 a D34–35 S Super Alloy

D1
20°
D1
7° 25 – 25,0 7,94 7,2 H Hardened Steel


S S 32 – 32,0 9,52 9,5
(M0: IC is metric)

RCMT llllM0 l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class Bumpy Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

RCMT 1003M0 NRX – llmppp m

RCMT 10T3M0 NRX – lllppp l


NRX
Depth of cut (mm)

RCMT 1204M0 NRX – lllppp l l


Roughing

RCMT 1606M0 NRX – lllppp l l

RCMT 2006M0 NRX – lllppp l l

Feed rate (mm/rev) RCMT 2507M0 NRX – mmmppp l

RCMT 3209M0 NRX – p

RCMT 1204M0 NRH – mmmppp


6
Roughing
Depth of cut (mm)

RCMT 1606M0 NRH – mlmppp


4 NRH
2 RCMT 2006M0 NRH – mmmppp

0
0,2 0,4 0,6
Feed rate (mm/rev)

RCMX llllM0 l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

M-Class Grooved Chipbreaker


EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE

RCMX 1003M0 NRP – ml lppp mmm

RCMX 1204M0 NRP – ml lppp mm p m p

NRP RCMX 1606M0 NRP – ml lppp mmm


Roughing
Depth of cut (mm)

RCMX 2006M0 NRP – ml lppp m m p

RCMX 2507M0 NRP – mmm pp

RCMX 3209M0 NRP – mm ppp


Feed rate (mm/rev)

l = Euro stock

C72 = Japan stock


s = To be replaced by new item
S SQUARE TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ L IC S D1 P Steel
0702.. 7,94 7,94 2,38 3,4 M Stainless Steel
RE 0903.. 9,525 9,525 3,18 4,4 K Cast Iron
IC 09T3.. 9,525 9,525 3,97 4,4 a D36 ”S … SSKC” - Type N Non-Ferrous Metals
1204.. 12,7 12,7 4,76 5,5 (a Stock in Japan) S Super Alloy

D1
H Hardened Steel


L S
90°

SCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

SCGT 09T302 LFX 0,2 m


SCGT 09T304 LFX 0,4 m
Depth of cut (mm)

SCGT 120404 LFX 0,4 mm


Finishing

L/RFX SCGT 09T302 RFX 0,2 mm


SCGT 09T304 RFX 0,4 mm
Feed rate (mm/rev)
SCGT 120404 RFX 0,4 mm

SCGT 070201M NSC <0,1 mm mm


Depth of cut (mm)

SCGT 070202M NSC <0,2 mm mm


Light Cut

NSC SCGT 090301M NSC <0,1 mm


SCGT 090302M NSC <0,2 mm

SCGT 09T301M NSC <0,1 mm mm


Feed rate (mm/rev)
SCGT 09T302M NSC <0,2 mm mm

l = Euro stock
= Japan stock
s = To be replaced by new item C73
S SQUARE TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ L IC S D1 P Steel
09T3.. 9,525 9,525 3,97 4,4 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,5 K Cast Iron
IC a D36 ”S … SSKC” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy

D1
H Hardened Steel


L S
90°

SCMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


Depth of cut (mm)

SCMT 09T304 NFB 0,4 mlmmm


Finishing

SCMT 09T308 NFB 0,8 mlmmm

Feed rate (mm/rev)


NFB
Depth of cut (mm)

SCMT 09T304 NFP 0,4 p pp


SCMT 09T308 NFP 0,8
Finishing

p pp

SCMT 120404 NFP 0,4 p


NFP
Feed rate (mm/rev)
Depth of cut (mm)

SCMT 09T304 NLU 0,4 m m p mm mm m


Finishing

SCMT 09T308 NLU 0,8 l m p m mmmm

NLU SCMT 120412 NLU 1,2 l


Feed rate (mm/rev)
Depth of cut (mm)

2
SCMT 09T304 NLB 0,4 mm ppmmm mm m
SCMT 09T308 NLB
Light Cut

1 0,8 mm ppmmm mm m

NLB
0
0,2 0,4

Feed rate (mm/rev)

SCMT 09T304 NSU 0,4 l l l p p l l m


Depth of cut (mm)

pp llpp l
SCMT 09T308 NSU 0,8 l l l p p p l l m l pp llpp l
Light Cut

SCMT 120404 NSU 0,4 m l l p p p l l pp l


NSU SCMT 120408 NSU 0,8 l l l p p p l l pp l
Feed rate (mm/rev)

SCMT 09T304 NSK 0,4


Depth of cut (mm)

ll pp
SCMT 09T308 NSK 0,8 ll
Light Cut

pp

NSK SCMT 120404 NSK 0,4 l p


SCMT 120408 NSK 0,8 ll pp
Feed rate (mm/rev)
SCMT 120412 NSK 1,2 l pp

SCMT 09T308 NMU


Light-Medium Cut

0,8 m l l p p p m l mmmlpp
Depth of cut (mm)

SCMT 120408 NMU 0,8 l l l p p p mmmlpp


SCMT 120412 NMU 1,2 l pp
NMU pp

Feed rate (mm/rev)

SCMW 09T308 0,8 mmm p

SCMW 120408 0,8 mmm


SCMW 120412 1,2 mmm

l = Euro stock

C74 = Japan stock


s = To be replaced by new item
S SQUARE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ L IC S D1 P Steel
0602.. 6,35 6,35 2,38 2,8 M Stainless Steel
RE
0703.. 7,94 7,94 3,18 3,4 K Cast Iron
IC
0903.. 9,525 9,525 3,18 3,4 a E18 N Non-Ferrous Metals
09T3.. 9,525 9,525 3,97 4,4 S Super Alloy

D1
1204.. 12,7 12,7 4,76 5,5 H Hardened Steel

11°
S
1504.. 15,875 15,875 4,76 6,5
L
90°

SPMT/-H llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

SPMT 090304 NFB 0,4 mlmmm


Finishing

SPMT 090308 NFB 0,8 mlmmm

NFB
Feed rate (mm/rev)
Depth of cut (mm)

SPMT 090304 NLU 0,4 m m m mmm


SPMT 090308 NLU 0,8 m m
Finishing

m mmm

NLU
Feed rate (mm/rev)
Depth of cut (mm)

SPMT 090304 NFK 0,4 l


Finishing

NFK
Feed rate (mm/rev)

SPMT 060204 NUS


Depth of cut (mm)

2 0,4 m mm
mm
Light Cut

1 SPMT 070308 NUS 0,8 m

0
NUS SPMT 09T308 NUS 0,8 m
0,2 0,4
Feed rate (mm/rev)

m
Depth of cut (mm)

2
SPMH 090308 NUS 0,8
Light Cut

m
1
SPMH 120408 NUS 0,8
NUS m
0
0,2 0,4
SPMH 150408 NUS 0,8
Feed rate (mm/rev)
Light - Medium Cut Light - Medium Cut
Depth of cut (mm)

2 SPMT 090304 NLB 0,4 mm ppmmm


SPMT 090308 NLB 0,8 mm ppmmm
1

NLB
0
0,2 0,4
Feed rate (mm/rev)
Depth of cut (mm)

SPMT 090304 NSF 0,4 mm pp


SPMT 090308 NSF 0,8 ml pp

NSF

Feed rate (mm/rev)

l = Euro stock
= Japan stock
s = To be replaced by new item C75
S SQUARE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ L IC S D1 P Steel
0703.. 7,94 7,94 3,18 3,4 M Stainless Steel
RE
0903.. 9,525 9,525 3,18 3,4 K Cast Iron
IC a E18 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel

11°
L S
90°

SPGW llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

SPGW 090304 T 0,4 l


Light Cut

SPGW 070304 0,4 m

SPGW 090304 0,4 m

SPGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE

SPGT 090302 LSD 0,2 m mm


Finishing - Light Cut

SPGT 090304 LSD 0,4 mmm


SPGT 090308 LSD
Depth of cut (mm)

0,8 mmmm

L/RSD
SPGT 090302 RSD 0,2 m mm
SPGT 090304 RSD 0,4 m mm

Feed rate (mm/rev)


SPGT 090308 RSD 0,8 m mm

l = Euro stock

C76 = Japan stock


s = To be replaced by new item
S SQUARE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
Without Insert Hole SP_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 - M Stainless Steel
RE 1203.. 12,7 12,7 3,18 - K Cast Iron
IC ”S… CSKP…09/12” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
H Hardened Steel

11°
L S
90°

SPMR llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

SPMR 090304 NFK 0,4 m ml


Finishing

SPMR 090308 NFK 0,8 mmmm

NFK SPMR 120304 NFK 0,4 m mm


SPMR 120308 NFK 0,8 m mm
Feed rate (mm/rev)
Depth of cut (mm)

SPMR 090304 NSF 0,4 mm pp


SPMR 090308 NSF 0,8 lm pp

NSF SPMR 120304 NSF 0,4 lm


Light- Medium Cut

pp
SPMR 120308 NSF 0,8 ll pp

Feed rate (mm/rev)


SPMR 120312 NSF 1,2 l p
Depth of cut (mm)

SPMR 090304 NUJ 0,4 m


SPMR 090308 NUJ 0,8 mm

1
NUJ SPMR 120304 NUJ 0,4 m p
SPMR 120308 NUJ 0,8 mm
Feed rate (mm/rev)

SP _N llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G/M-Class No Chipbreaker
EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE

SPGN 090304 0,4 ml


Medium Cut

SPGN 090308 0,8 ml m

SPGN 120304 0,4 mm


SPGN 120308 0,8 mmm



SPMN 090304 0,4 mm mm
Medium Cut

SPMN 090308 0,8 mm mm

SPMN 120304 0,4 mm


SPMN 120308 0,8 mm lm
SPMN 120312 1,2 mm m mm

l = Euro stock
= Japan stock
s = To be replaced by new item C77
T TRIANGLE TYPE
5° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5° Relief
With Insert Hole TB_ _ L IC S D1 P Steel
0601.. 6,9 3,97 1,59 2,2 M Stainless Steel
K Cast Iron
RE
a E20 N Non-Ferrous Metals
IC S Super Alloy
H Hardened Steel

D1


60° L S

TBGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

TBGT 060102 LFW 0,2


Depth of cut (mm)

m m
TBGT 060104 LFW 0,4 m m
Finishing

L/RFW

TBGT 060102 RFW 0,2 m m


TBGT 060104 RFW 0,4 m m
Feed rate (mm/rev)

TBGT 060102 LFX 0,2 m p lm


Depth of cut (mm)

TBGT 060104 LFX 0,4 m p lm


Finishing

L/RFX

TBGT 060102 RFX 0,2 m p lm


TBGT 060104 RFX 0,4 m p lm
Feed rate (mm/rev)

TBGT 060101 LFY 0,1 mm


Depth of cut (mm)

TBGT 060102 LFY 0,2 mm mm


Finishing

TBGT 060104 LFY 0,4 mm m


L/RFY
TBGT 060101 RFY 0,1 m
TBGT 060102 RFY 0,2 m mm
TBGT 060104 RFY 0,4 m mm
Feed rate (mm/rev)
Finishing-Light Cut

TBGT 060102 LW 0,2 llmmml


Depth of cut (mm)

TBGT 060104 LW 0,4 lmm ml


L/RW
TBGT 060102 RW 0,2 lmm ml
TBGT 060104 RW 0,4 lmm ml
Feed rate (mm/rev)

TBGW llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G-Class No Chipbreaker
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE

TBGW 060102 0,2 m


Light Cut

TBGW 060104 0,4 m

l = Euro stock

C78 = Japan stock


s = To be replaced by new item
T TRIANGLE TYPE
7° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type 7° Relief Dimensions (mm)


With Insert Hole TC_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,3 M Stainless Steel
RE 0902.. 9,62 5,56 2,38 2,5 K Cast Iron
1102.. 11,0 6,35 2,38 2,8 a D37 a E19 N Non-Ferrous Metals
IC 16T3.. 16,5 9,525 3,97 4,3 S Super Alloy

D1
H Hardened Steel


60° L S

TCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

TCGT 090201 LFX 0,1 m


TCGT 090202 LFX 0,2 mm

TCGT 110201 LFX 0,1 mm


Depth of cut (mm)
Finishing

TCGT 110202 LFX 0,2 m


L/RFX
TCGT 090201 RFX 0,1 m
TCGT 090202 RFX 0,2 m

Feed rate (mm/rev)


TCGT 110201 RFX 0,1 m
TCGT 110202 RFX 0,2 mm

TCGT 090201 LFY 0,1 m


TCGT 090202 LFY 0,2 mm
Depth of cut (mm)

TCGT 110201 LFY 0,1 m


Finishing

L/RFY TCGT 110202 LFY 0,2 mm

TCGT 090201 RFY 0,1 m


TCGT 090202 RFY 0,2 m
Feed rate (mm/rev)
TCGT 110201 RFY 0,1 m
TCGT 110202 RFY 0,2 m
Depth of cut (mm)

TCGT 110204M NSI <0,4 m llppll


Light cut

NSI

Feed rate (mm/rev)


Depth of cut (mm)

TCGT 110202 NAG 0,2 l


Light Cut

TCGT 110204 NAG 0,4 l


NAG
TCGT 16T304 NAG 0,4 l
TCGT 16T308 NAG 0,8 l
Feed rate (mm/rev)


TCGT 080201M NSC <0,1 mm mm
TCGT 080202M NSC <0,2 ml mm

TCGT 090201M NSC <0,1 mm mm
Depth of cut (mm)

TCGT 090202M NSC <0,2 mm ll


Light Cut

NSC
TCGT 110201M NSC <0,1 mm mm
TCGT 110202M NSC <0,2 ll ll
TCGT 110204M NSC <0,4 ll l

Feed rate (mm/rev) TCGT 110301M NSC <0,1 mm


TCGT 110302M NSC <0,2 mm

l = Euro stock
= Japan stock
s = To be replaced by new item C79
T TRIANGLE TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
7° Relief
With Insert Hole TC_ _ L IC S D1 P Steel
0902.. 9,6 5,56 2,38 2,5 M Stainless Steel
RE 1102.. 11,0 6,35 2,38 2,8 K Cast Iron
16T3.. 16,5 9,525 3,97 4,3 a D37 a E19 N Non-Ferrous Metals
IC S Super Alloy

D1
H Hardened Steel


60° L S

TCMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


Depth of cut (mm)

TCMT 110204 NFB 0,4 mlmml


Finishing

TCMT 110208 NFB 0,8 mllml


NFB
Feed rate (mm/rev)

TCMT 090202 NFP 0,2 p


TCMT 090204 NFP 0,4 p
TCMT 090208 NFP 0,8 p
Depth of cut (mm)
Finishing

TCMT 110202 NFP 0,2 p p


NFP TCMT 110204 NFP 0,4 pp p
TCMT 110208 NFP 0,8 pp p

Feed rate (mm/rev) TCMT 16T304 NFP 0,4 pp p


TCMT 16T308 NFP 0,8 pp p
Depth of cut (mm)

TCMT 110204 NLU 0,4 m l


Finishing

pp m lmmmm
TCMT 110208 NLU 0,8 m m p m mmmm
NLU

Feed rate (mm/rev)


Depth of cut (mm)

2
TCMT 110204 NLB 0,4 mm ppmmm mm
Light Cut

1
TCMT 110208 NLB 0,8 mm ppmmm mm

0
NLB
0,2 0,4
Feed rate (mm/rev)

TCMT 110204 NSU 0,4 l l l p p p l l l l pp lll


Depth of cut (mm)

TCMT 110208 NSU 0,8 l l l p p p l l l m pp m


Light Cut

TCMT 16T304 NSU 0,4 l l l p p p l l l pp l


NSU TCMT 16T308 NSU 0,8 l l l p p p l l m l pp l

Feed rate (mm/rev)

TCMT 110204 NSK 0,4 m l l pp


Depth of cut (mm)

TCMT 110208 NSK 0,8 m l l pp


Light Cut

TCMT 16T304 NSK 0,4 m l l


NSK TCMT 16T308 NSK 0,8 m l l
pp
pp
TCMT 16T312 NSK 1,2 l p p
Feed rate (mm/rev)

TCMW 110204 0,4 mm pp


TCMW 110208 0,8 mm pp
Light Cut

TCMW 16T304 0,4 mm pp


TCMW 16T308 0,8 mmmpp
TCMW 16T312 1,2 mm p

l = Euro stock

C80 = Japan stock


s = To be replaced by new item
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 4,4 S Super Alloy

D1
H Hardened Steel

11°
L S
60°

TPGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

TPGT 110302M NFC <0,2


Depth of cut (mm)

m mm
TPGT 110304M NFC <0,4
Finishing

mm mm

NFC

Feed rate (mm/rev)

TPGT 080202 LFW 0,2 m mm


TPGT 080204 LFW 0,4 m m

TPGT 110202 LFW 0,2 m mm


TPGT 110204 LFW 0,4 m mm
Depth of cut (mm)

L/RFW
Finishing

TPGT 080202 RFW 0,2 m mm


TPGT 080204 RFW 0,4 m mm
Feed rate (mm/rev)
TPGT 110202 RFW 0,2 m mm
TPGT 110204 RFW 0,4 m mm

TPGT 080202 LFX 0,2 mm


TPGT 080204 LFX 0,4 mm

TPGT 090204 LFX 0,4 mm

TPGT 110204 LFX 0,2 m

TPGT 110302 LFX 0,2 m p ll


TPGT 110304 LFX 0,4 m p ll
TPGT 110308 LFX 0,8 m
Depth of cut (mm)

L/RFX
TPGT 160304 LFX 0,4 m
TPGT 160308 LFX
Finishing

0,8 m

Feed rate (mm/rev) TPGT 080202 RFX 0,2 ml


TPGT 080204 RFX 0,4 m

TPGT 110202 RFX 0,2 m

TPGT 110302 RFX 0,2 m plm


TPGT 110304 RFX 0,4 m pll
TPGT 110308 RFX 0,8 m pm

TPGT 160304 RFX 0,4 m


TPGT 160308 RFX 0,8 m

l = Euro stock
= Japan stock
s = To be replaced by new item C81
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1102.. 11,0 6,35 2,38 2,8 a E20 N Non-Ferrous Metals
IC 1103.. 11,0 6,35 3,18 3,4 S Super Alloy
1603.. 16,5 9,525 3,18 4,4

D1
H Hardened Steel

11°
L S
60°

TPGT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


TPGT 0802003 LFY 0,03 m

TPGT 080201 LFY 0,1 m


TPGT 080202 LFY 0,2 m m mm
TPGT 080204 LFY 0,4 mm mm

TPGT 090201 LFY 0,1 m


TPGT 090202 LFY 0,2 m
TPGT 090204 LFY 0,4 m

TPGT 110202 LFY 0,2 mm


TPGT 110204 LFY 0,4 mm
TPGT 110208 LFY 0,8 m

TPGT 1103003 LFY 0,03 m

TPGT 110301 LFY 0,1 mm


TPGT 110302 LFY 0,2 m mmmmmm
TPGT 110304 LFY 0,4 m mmmm
TGPT 110308 LFY 0,8 m m

TPGT 160302 LFY 0,2 m


TPGT 160304 LFY 0,4 m
TPGT 160308 LFY 0,8
Finishing

m
Depth of cut (mm)

L/RFY
TPGT 0802003 RFY 0,03 m

TPGT 080201 RFY 0,1 m


TPGT 080202 RFY 0,2 mm mm
Feed rate (mm/rev) TPGT 080204 RFY 0,4 m mm

TPGT 090201 RFY 0,1 m


TPGT 090202 RFY 0,2 m
TPGT 090204 RFY 0,4 m

TPGT 110202 RFY 0,2 mm


TPGT 110204 RFY 0,4 mm
TPGT 110208 RFY 0,8 m

TPGT 1103003 RFY 0,03 m

TPGT 110301 RFY 0,1 mm


TPGT 110302 RFY 0,2 m m mm
TPGT 110304 RFY 0,4 m m mm
TPGT 110308 RFY 0,8 m m

TPGT 160302 RFY 0,2 m


TPGT 160304 RFY 0,4 m
TPGT 160308 RFY 0,8 m

TPGW 080202 0,2 mm


Light Cut

TPGW 110302 0,2 m


TPGW 110304 0,4 m mm
TPGW 110308 0,8 mm

l = Euro stock

C82 = Japan stock


s = To be replaced by new item
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
IC
S Super Alloy

D1
H Hardened Steel

11°
L S
60°

TPGT/-X llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class Handed Chipbreaker

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

TPGT 080202 LW 0,2 mm l


TPGT 080204 LW 0,4 ll l

TPGT 110302 LW 0,2 ll l


TPGT 110304 LW 0,4 ll l
Finishing-Light Cutting

TPGT 160402 LW 0,2 l


TPGT 160404 LW 0,4 l
L/RW
Depth of cut (mm)

TPGT 080202 RW 0,2 m lm


TPGT 080204 RW 0,4 ll l

TPGT 110302 RW 0,2 ll l


TPGT 110304 RW 0,4 ll l
Feed rate (mm/rev)
TPGT 160404 RW 0,4 l

TPGT 110302 LSD 0,2 mmmmmlm


TPGT 110304 LSD 0,4 m p mmmmmlm
TPGT 110308 LSD 0,8 mmmmmm
Finishing-Light Cutting

TPGT 160402 LSD 0,2 ml


TPGT 160404 LSD 0,4 m p mmml
TPGT 160408 LSD 0,8 m m
L/RSD
Depth of cut (mm)

TPGT 110302 RSD 0,2 mmm ml


TPGT 110304 RSD 0,4 mmmmml
TPGT 110308 RSD 0,8 m m mm

TPGT 160402 RSD 0,2 mm


TPGT 160404 RSD 0,4 mmml
Feed rate (mm/rev)
TPGT 160408 RSD 0,8 m ml

TPGX 110304 L-SDW 0,4 l


TPGX 110308 L-SDW 0,8 m
Finishing-Light Cutting

TPGX 160404 L-SDW 0,4 m m


TPGX 160408 L-SDW 0,8 m m
Depth of cut (mm)

L/RSDW
TPGX 110304 R-SDW 0,4 m
TPGX 110308 R-SDW 0,8 m

TPGX 160404 R-SDW 0,4 m m


Feed rate (mm/rev)
TPGX 160408 R-SDW 0,8 m m

(Note) The cutting point position of the SDW type does not Compensation (mm)
Wiper insert follow the ISO standard. RE
X (Diam. change)
Z
SDW type Wenn using on a boring holder with a 93° approach angle,
there is a need to revise the cutting point position (refer to 0,4 +0,12 ( Ø : +0,24) -0,02
Normal
right table) relative to using standard inserts. 0,8 +0,12 ( Ø : +0,24) -0,02
insert

l = Euro stock
= Japan stock
s = To be replaced by new item C83
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 4,4 S Super Alloy
1604.. 16,5 9,525 4,76 4,4

D1
H Hardened Steel

11°
L S
60°

TPMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

TPMT 080202 NFB 0,2 mlmmm


TPMT 080204 NFB 0,4 mlmmm

TPMT 090202 NFB 0,2 mlmmm


TPMT 090204 NFB 0,4 ml mm
Depth of cut (mm)

NFB
Finishing

TPMT 110302 NFB 0,2 mlmmm


TPMT 110304 NFB 0,4 mlmmm
TPMT 110308 NFB 0,8 mlmmm

Feed rate (mm/rev) TPMT 160304 NFB 0,4 mmmmm


TPMT 160308 NFB 0,8 m m

TPMT 160404 NFB 0,4 mlmmm


TPMT 160408 NFB 0,8 mlmmm

TPMT 080202 NLB 0,2 mm ppmmm mm


TPMT 080204 NLB 0,4 mm ppmmm mm
Depth of cut (mm)

TPMT 090202 NLB 0,2 mm ppm ll mm m


TPMT 090204 NLB 0,4 mm ppm ll mm m
Light Cut

TPMT 110302 NLB 0,2 mm ppm ll mm m


NLB TPMT 110304 NLB 0,4 mm ppm ll mm m
Feed rate (mm/rev) TPMT 110308 NLB 0,8 mm ppm ll mm m

TPMT 160304 NLB 0,4 mm ppmmm mm


TPMT 160308 NLB 0,8 mm ppmmm mm

TPMT 160404 NLB 0,4 mm ppmmm mm


TPMT 160408 NLB 0,8 mm ppmmm mm
Depth of cut (mm)

TPMT 110304 NFK 0,4 ll


Finishing

TPMT 110308 NFK 0,8 ml

NFK TPMT 160404 NFK 0,4 ll


TPMT 160408 NFK 0,8 ll
Feed rate (mm/rev)

TPMT 080202 NLU 0,2 ll m mm


TPMT 080204 NLU 0,4 l p ll m lmm
Depth of cut (mm)

TPMT 090202 NLU 0,2 m m p mmmm

NLU TPMT 090204 NLU 0,4 m m


Finishing

p mmm

TPMT 110302 NLU 0,2 l m mm


TPMT 110304 NLU 0,4 l m p llm lmmmm
Feed rate (mm/rev) TPMT 110308 NLU 0,8 l m p llm mmmmm

l = Euro stock

C84 = Japan stock


s = To be replaced by new item
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
IC
S Super Alloy

D1
H Hardened Steel

11°
L S
60°

TPMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

TPMT 080202 NSU 0,2 ml l mm


TPMT 080204 NSU 0,4 ml lm m mm
Depth of cut (mm)
Light Cut

TPMT 110302 NSU 0,2 m m m p p m l l mm mm


TPMT 110304 NSU 0,4 l l m p p p l l l l pp lmmml
NSU TPMT 110308 NSU 0,8 l l m p p p l l l m pp mmmml

Feed rate (mm/rev) TPMT 160404 NSU 0,4 l m m p p p l m l pp lm ml


TPMT 160408 NSU 0,8 l m m p p p l m l pp lmmml
Light -Medium Cut

TPMT 110304 NMU 0,4 m m p ml mmm


Depth of cut (mm)

TPMT 110308 NMU 0,8 m m p ml mmm

NMU TPMT 160404 NMU 0,4 m m p mm mm


TPMT 160408 NMU 0,8 m m p mm mm

Feed rate (mm/rev)

TPMT/H llllll NSF


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

M-Class
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Light -Medium Cut
Depth of cut (mm)

TPMH 110304 NSF 0,4 ll pp


TPMH 110308 NSF 0,8 ll pp

NSF TPMT 160404 NSF 0,4 ml pp


TPMT 160408 NSF 0,8 ll pp
Feed rate (mm/rev)

l = Euro stock
= Japan stock
s = To be replaced by new item C85
T TRIANGLE TYPE
5°/11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5°/11° Relief
Without Insert Hole TP/TB_ _ L IC S D1 P Steel
0601.. 6,9 3,97 1,59 - M Stainless Steel
RE 0902.. 9,6 5,56 2,38 - K Cast Iron
1103.. 11,0 6,35 3,18 - N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 - S Super Alloy
H Hardened Steel

11°
60° L S

TPGR llllll l-n


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class Handed Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


TPGR 090202 LW 0,2 m
TPGR 090204 LW 0,4 m
TPGR 090208 LW
Finishing-Light Cut

0,8 m
Depth of cut (mm)

TPGR 110302 LW 0,2 m mm


L-W TPGR 110304 LW 0,4 m ml
TPGR 110308 LW 0,8 m mm

TPGR 160302 LW 0,2 m mm


Feed rate (mm/rev) TPGR 160304 LW 0,4 m ml
TPGR 160308 LW 0,8 m ml

TPGR 090202 RW 0,2 m


TPGR 090204 RW 0,4 m
Finishing-Light Cut
Depth of cut (mm)

TPGR 090208 RW 0,8 m

TPGR 110302 RW 0,2 m mm


R-W TPGR 110304 RW 0,4 m ml

TPGR 160302 RW 0,2 m mm


Feed rate (mm/rev) TPGR 160304 RW 0,4 m ml
TPGR 160308 RW 0,8 m ml

TBG_ llllll l-n


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P
M K H S K
S
M
S
P
M P K S N


AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker/
Handed Chipbreaker

EH510
EH520
G10E
Application Shape ISO Cat. No.

H1
RE


Finishing - Light-Cut

TBGN 060104 0,4 m



TBGR 060104 LW 0,4 m




TPGN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P
M K H S K
S
M
S
P
M P K S N


AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

G-Class No Chipbreaker
EH510
EH520
G10E


Application Shape ISO Cat. No.
H1

RE
TPGN 090202 0,2 m
TPGN 090204 0,4 m
TPGN 090208 0,8 m m

TPGN 110302 0,2 mm m


Light Cut

TPGN 110304 0,4 mmm m


TPGN 110308 0,8 mm

TPGN 160302 0,2 mmm


TPGN 160304 0,4 mmm
TPGN 160308 0,8 mm
TPGN 160312 1,2 m

l = Euro stock

C86 = Japan stock


s = To be replaced by new item
T TRIANGLE TYPE
11° / 20° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11°/20° Relief
Without Insert Hole TP_ _ L IC S D1 P Steel
0902.. 9,6 5,56 2,38 - M Stainless Steel
RE 1103.. 11,0 6,35 3,18 - K Cast Iron
1603.. 16,5 9,525 3,18 - N Non-Ferrous Metals
IC 2204.. 22,0 12,7 4,76 - S Super Alloy
H Hardened Steel

11°
60° L S

TPMR llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
TPMR 090204 NFK 0,4 m
Depth of cut (mm)

TPMR 110302 NFK 0,2 l


TPMR 110304 NFK
Finishing

0,4 ml
TPMR 110308 NFK 0,8 l
NFK
TPMR 160304 NFK 0,2 l
TPMR 160308 NFK 0,4 mml
Feed rate (mm/rev)
TPMR 160312 NFK 1,2 m

TPMR 110304 NSF 0,4 ll pp


Depth of cut (mm)
Light-Medium Cut

TPMR 110308 NSF 0,8 m l l pp

TPMR 160304 NSF 0,4 ll pp


NSF TPMR 160308 NSF 0,8 m l l pp
TPMR 160312 NSF 1,2 ll p

Feed rate (mm/rev)


TPMR 220408 NSF 0,8 ppp
TPMR 220412 NSF 1,2 pp
Depth of cut (mm)
Light-Medium Cut

TPMR 110304 NUJ 0,4 mm pp


TPMR 110308 NUJ 0,8 mm

NUJ TPMR 160304 NUJ 0,4 ml pp


TPMR 160308 NUJ 0,8 ml pp
Feed rate (mm/rev)


TPMN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P
M K H S K
S
M
S
P
M P K S N

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P


AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

M-Class No Chipbreaker
EH510
EH520
G10E

RE
H1

Application Shape ISO Cat. No.



TPMN 110304 0,4 mm
TPMN 110308 0,8 mm
Medium Cut

TPMN 160304 0,4 mm


TPMN 160308 0,8 mmm mm
TPMN 160312 1,2 mm

TPMN 220408 0,8 mm



TEGN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M


AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z

E-Class No Chipbreaker
EH510
EH520
G10E


H1

Application Shape ISO Cat. No. RE



Light-Medium Cut


TEGN 160308 0,8 m

l = Euro stock
= Japan stock
s = To be replaced by new item C87
V DIAMOND TYPE
5° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ L IC S D1 P Steel
1102.. 11,0 6,35 2,38 2,38 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D38 a E21–22 N Non-Ferrous Metals
S Super Alloy

5° D1
IC
35° L S H Hardened Steel

VBMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


VBMT 110302 NFB
Depth of cut (mm)

0,2 mlmmm
VBMT 110304 NFB 0,4 mlmmm
Finishing

NFB VBMT 110308 NFB 0,8 mlmmm

VBMT 160404 NFB 0,4 mllll


Feed rate (mm/rev) VBMT 160408 NFB 0,8 mlmml
Depth of cut (mm)

VBMT 110202 NFP 0,2 ppp


Finishing

VBMT 110204 NFP 0,4 ppp


NFP
VBMT 160404 NFP 0,4 p ppp
Feed rate (mm/rev) VBMT 160408 NFP 0,8 p ppp

VBMT 110302 NLU 0,2


Depth of cut (mm)

mm m
VBMT 110304 NLU 0,4 m l pp l lm mm mm
Finishing

VBMT 110308 NLU 0,8 m m p lmlm


NLU
VBMT 160404 NLU 0,4 l m pp mlm lmmmm
Feed rate (mm/rev) VBMT 160408 NLU 0,8 l l pp ml mmmmm

VBMT 110302 NLB 0,2 mm ppmmm m m


Depth of cut (mm)

VBMT 110304 NLB 0,4 mm ppmmm mm


Light Cut

VBMT 110308 NLB 0,8 mm ppmmm mm


NLB
VBMT 160404 NLB 0,4 mm ppm ll ll l
VBMT 160408 NLB 0,8 mm ppm ll ll l
Feed rate (mm/rev) VBMT 160412 NLB 1,2 mm ppm ll lm l

VBMT 110204 NSU 0,4 l pp l l l


VBMT 110208 NSU 0,8 l l pp l l l

VBMT 110302 NSU


Depth of cut (mm)

0,2 m
NSU VBMT 110304 NSU
Light Cut

0,4 l l pp l ll pp l m

VBMT 110308 NSU 0,8 l l ppp llmm pp m

VBMT 160404 NSU 0,4 l l l p p p l l l l pp llpp lllmm


Feed rate (mm/rev) VBMT 160408 NSU 0,8 l l l p p p l l l l pp llpp l mm
VBMT 160412 NSU 1,2 m m p
Depth of cut (mm)

VBMT 110204 NSK 0,4 ll pp


VBMT 110208 NSK 0,8 l pp
Light Cut

NSK
VBMT 160404 NSK 0,4 l l l p p llpp
VBMT 160406 NSK 0,6 ll p p
VBMT 160408 NSK 0,8 l l l p p llpp
Feed rate (mm/rev) VBMT 160412 NSK 1,2 l l l p p p
Light Cut Light - Medium Cut
Depth of cut (mm)

VBMT 160408 NMU 0,8 l p l


NMU
Feed rate (mm/rev)

VBMW 160404 0,4 mm pp


VBMW 160408 0,8 mm pp

l = Euro stock

C88 = Japan stock


s = To be replaced by new item
V DIAMOND TYPE
5° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ L IC S D1 P Steel
1103.. 11,1 6,35 3,18 2,8 M Stainless Steel
RE
1604.. 16,6 9,525 4,76 4,4 K Cast Iron
a D38 a E21–22 N Non-Ferrous Metals
S Super Alloy

5° D1
IC
35° L S H Hardened Steel

VBGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

VBGT 110301 LFX 0,1 mmm mm


VBGT 110302 LFX 0,2 mmm m
VBGT 110304 LFX 0,4 mmm mm

VBGT 160402 LFX 0,2 mm


L/RFX VBGT 160404 LFX 0,4 mm
Depth of cut (mm)
Finishing

VBGT 110301 RFX 0,1 mmm mm


VBGT 110302 RFX 0,2 mmm mm
VBGT 110304 RFX 0,4 m m mm
Feed rate (mm/rev)
VBGT 160402 RFX 0,2 mm
VBGT 160404 RFX 0,4 mm

VBGT 1103003 LFYS 0,03 m

VBGT 110301 LFYS 0,1 m


VBGT 110302 LFYS 0,2 m
VBGT 110304 LFYS 0,4 m
L/RFYS VBGT 110308 LFYS 0,8
Depth of cut (mm)

m
Finishing

VBGT 1103003 RFYS 0,03 m

VBGT 110301 RFYS 0,1 m


Feed rate (mm/rev) VBGT 110302 RFYS 0,2 m
VBGT 110304 RFYS 0,4 m
VBGT 110308 RFYS 0,8 m
Depth of cut (mm)

VBGT 110301 LFY 0,1 m m mm


L/RFY
Finishing

VBGT 110302 LFY 0,2 mm


VBGT 110304 LFY 0,4 m

VBGT 110301 RFY 0,1 m m mm


Feed rate (mm/rev)
VBGT 110302 RFY 0,2 m m mm
VBGT 110304 RFY 0,4 m

VBGT 110301M NSI <0,1 m


NSI VBGT 110302M NSI <0,2 m
Depth of cut (mm)

VBGT 110304M NSI <0,4 mm


Light Cut

VBGT 110308M NSI <0,8 m

VBGT 160401M NSI <0,1 m


VBGT 160402M NSI <0,2 m
Feed rate (mm/rev) VBGT 160404M NSI <0,4 m
VBGT 160408M NSI <0,8 ll m

l = Euro stock
= Japan stock
s = To be replaced by new item C89
V DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ L IC S D1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
S

7° D1
IC
(a Stock in Japan) Super Alloy
35°
L S H Hardened Steel

VCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

VCGT 080204M NFC <0,4 mm

VCGT 110301M NFC <0,1 ll mm


VCGT 110302M NFC <0,2
Finishing

ll mm
Depth of cut (mm)

NFC VCGT 110304M NFC <0,4 m ll mm

Feed rate (mm/rev)

VCGT 110301 LFX 0,1 m p ll ml


VCGT 110302 LFX 0,2 m p ll ml
VCGT 110304 LFX 0,4 lm
Depth of cut (mm)
Finishing

L/RFX
VCGT 110301 RFX 0,1 m p ll ml
VCGT 110302 RFX 0,2 m p ll ll
VCGT 110304 RFX 0,4 mm
Feed rate (mm/rev)

VCGT 110301 LFY 0,1 m


VCGT 110302 LFY 0,2 m
VCGT 110304 LFY 0,4 m
Depth of cut (mm)
Finishing

L/RFY

VCGT 110301 RFY 0,1 m mm


VCGT 110302 RFY 0,2 m m
VCGT 110304 RFY 0,4 m
Feed rate (mm/rev)

VCGT 110302 NAG 0,2 l


NAG VCGT 110304 NAG 0,4 l
Depth of cut (mm)
Light Cut

VCGT 160408 NAG 0,8 l


VCGT 160412 NAG 1,2 m

VCGT 220530 NAG 3,0 m

Feed rate (mm/rev)

VCGT 110301M NSI <0,1 m llpplll mm


VCGT 110302M NSI <0,2 m llpplll mm
NSI
Depth of cut (mm)

VCGT 110304M NSI <0,4 m llpplll m


Light Cut

VCGT 110308M NSI <0,8 m llpplll mm

VCGT 160401M NSI <0,1 m llpplll mm


VCGT 160402M NSI <0,2 m llpplll mm
VCGT 160404M NSI <0,4 m llpplll lm
Feed rate (mm/rev) VCGT 160408M NSI <0,8 m

l = Euro stock

C90 = Japan stock


s = To be replaced by new item
V DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ L IC S D1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
S

7° D1
IC
(a Stock in Japan) Super Alloy
35°
L S H Hardened Steel

VCMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE

VCMT 080202 NFB 0,2 mlmmm


VCMT 080204 NFB 0,4 mlmmm
Depth of cut (mm)
Finishing

NFB
VCMT 160404 NFB 0,4 mlmmm
VCMT 160408 NFB 0,8 mlmmm

Feed rate (mm/rev)

VCMT 160404 NLU 0,4 m m mm mmmm


Depth of cut (mm)

VCMT 160408 NLU 0,8 m m m mmmm


NLU
Finishing

Feed rate (mm/rev)

VCMT 080202 NLB 0,2 mm ppmmm mm


VCMT 080204 NLB 0,4 mm ppmmm mm
Depth of cut (mm)
Light Cut

NLB VCMT 160404 NLB 0,4 mm ppmmm mm


VCMT 160408 NLB 0,8 mm ppmmm mm

Feed rate (mm/rev)

VCMT 080204 NSU 0,4 mmlm m


NSU
Depth of cut (mm)

VCMT 110302 NSU


Light Cut

0,2 ll l
VCMT 110304 NSU 0,4 m p ll l
VCMT 110308 NSU 0,8 m ll m

Feed rate (mm/rev)


VCMT 160404 NSU 0,4 l l l p p p l l m l pp llpp l
VCMT 160408 NSU 0,8 l l l p p p l l l pp pp l

VCMT 160404 NSK 0,4 llpp l p


NSK VCMT 160408 NSK 0,8 llpp ll p
Depth of cut (mm)
Light Cut

Feed rate (mm/rev)

l = Euro stock
= Japan stock
s = To be replaced by new item C91
W TRIGON TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
5° Relief
With Insert Hole WB_ _ L IC S D1 P Steel
0601.. 3,2 3,97 1,59 2,2 M Stainless Steel
RE 0802.. 4,6 4,76 2,38 2,4 K Cast Iron
IC a E23 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel


80° L S

WBGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6020M
AC6030M
AC6040M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S

AC1030U
AC8025P

AC630M

AC503U

AC510U
AC520U

AC530U
AC810P
AC820P
AC830P

AC420K
AC405K
AC415K

T1000A
T1500A
T1500Z
T3000Z
G-Class Handed Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

WBGT 060102 LFW 0,2 m m


WBGT 060104 LFW 0,4 m m

WBGT 080202 LFW 0,2


Depth of cut (mm)

m m
L/RFW
Finishing

WBGT 080204 LFW 0,4 m

WBGT 060102 RFW 0,2 m m

Feed rate (mm/rev)


WBGT 060104 RFW 0,4 m m

WBGT 080202 RFW 0,2 m m


WBGT 080204 RFW 0,4 m m

WBGT 060102 LFX 0,2 ll


WBGT 060104 LFX 0,4 ll

WBGT 080202 LFX 0,2


Depth of cut (mm)

mm
L/RFX
Finishing

WBGT 080204 LFX 0,4 mm

WBGT 060102 RFX 0,2 lm


Feed rate (mm/rev)
WBGT 060104 RFX 0,4 lm

WBGT 080202 RFX 0,2 mm


WBGT 080204 RFX 0,4 m

WBGT 0601003 LFY 0,03 m

WBGT 060101 LFY 0,1 m


WBGT 060102 LFY 0,2 mm mm
WBGT 060104 LFY 0,4 mm mm

WBGT 080201 LFY 0,1 mm


WBGT 080202 LFY 0,2 mm
Finishing

WBGT 080204 LFY 0,4 mm


Depth of cut (mm)

L/RFY
WBGT 060101 RFY 0,1 m
WBGT 060102 RFY 0,2 m mm
WBGT 060104 RFY 0,4 mm mm
Feed rate (mm/rev)
WBGT 080201 RFY 0,1 mm
WBGT 080202 RFY 0,2 mm
WBGT 080204 RFY 0,4 mm
Finishing ~ Light Cut

WBGT 060102 LW 0,2 ll ml


Depth of cut (mm)

WBGT 060104 LW 0,4 ll ml

L/RW
WBGT 060102 RW 0,2 ll ml
WBGT 060104 RW 0,4 ll ml
Feed rate (mm/rev)

l = Euro stock

C92 = Japan stock


s = To be replaced by new item
W TRIGON TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
11° Relief
With Insert Hole WP_ _ L IC S D1 P Steel
1102.. 4,3 6,35 2,38 2,8 M Stainless Steel
RE 1603.. 6,5 9,525 3,18 4,4 K Cast Iron
IC a E23 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel

11°
80° L S

WPMT llllll NLB


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M

AC6030M
AC6040M
AC6020M

AC4010K
AC4015K
AC8015P

AC8035P

AC5015S
AC5025S
AC8025P

AC1030U
AC630M

AC503U

AC510U
AC520U

AC530U
AC820P
AC830P

AC420K
AC405K
AC415K
AC810P

T1000A
T1500A
T1500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Light Cut

WPMT 110204 NLB 0,4 m ppm ll mm m

NLB WPMT 160308 NLB 0,8 m ppm ll mm m

Feed rate (mm/rev)

l = Euro stock
= Japan stock
s = To be replaced by new item C93
C94
D
External Holders
D1–D46

External
Holders
Selection Turning Holder Series ........................................................ D2–7
ISO Turning Holder Identification Table ....................................... D8
Calculation of The Cutting Edge Position .............................. D9

T-REX Tool Holders SumiTurn T-REX Tool Holders ........................................... D10–11

For High Performance Turning D Type Double Clamp Holders


DC Type Holders ................................................................. D12
DD Type Holders ................................................................. D13
DS Type Holders .................................................................. D14
DT Type Holders .................................................................. D15
DV Type Holders .................................................................. D16
DW Type Holders ................................................................. D17

For General Turning P Type Lever Lock and


M Type Top & Hole Clamp Holders
PC Type Holders................................................................... D18
PD Type Holders .................................................................. D19
PS Type Holders .................................................................. D20–21
PT / MT Type Holders .......................................................... D22–23
PW / MW Type Holders ........................................................ D24

For Solid CBN Inserts C Type Clamp On Holders ................................................. D25–26


X Type Dimple Lock Holders .............................................. D27

Selection Mini Holders Series............................................................. D28–29
Special for Back Facing SBT Type Mini Holders ........................................................... D30
Small Product Turning PC / SC Type Mini Holders ................................................... D31
PD / SD Type Mini Holders ..................................................... D32–33
PR Type Holders ..................................................................... D34
SR Type Holders ..................................................................... D35
SS Type Mini Holders .............................................................. D36
ST Type Mini Holders .............................................................. D37
SV Type Copying Holders ....................................................... D38–39

Polygon-Shank Holders .................................................... D40


For High Performance Turning D Type Double Clamp Holders
PSC**DC Type Holders ........................................................ D41
PSC**DD Type Holders ........................................................ D41
PSC**DS Type Holders ........................................................ D41
PSC**DT Type Holders ........................................................ D42
PSC**DW Type Holders ....................................................... D42
For General Turning S Type Screw Clamp
PSC**SC Type Holders ........................................................ D43
PSC**SD Type Holders ........................................................ D43
PSC**SS Type Holders ........................................................ D43
PSC**ST Type Holders ........................................................ D44
PSC**SV Type Holders ........................................................ D44–45

D1
External Tool Holder Series According to Applications

Special Type
Application For Neg. Inserts For Pos. Inserts
for Hardened Steel
P Type P Type D Type
Lever Lock Type Lever Lock Type Double Lock Type
General Turning

PSC

a D18–D22 a D31, D32 a D12–D17 a D41–D42


External

M S Type C
Holders

Type Type
Double Lock Type Screw On Type Top Clamp Type

PSC
D31–D33
a D23–D24 D35–D37
aD31~D37 aD43–D45 a D25–D26
S Type D Type
T-REX Screw On Type Double Lock Type
Copying

PSC PSC

aD10–D11 aD38–D39 aD43–D45 a D13, D16 a D41

GNDS, GNDM, GNDMS Type GNDL, GNDLS Type GNDF, GNDFS Type
General Grooving Deep Grooving Axial Grooving
Parting-Off
Grooving

PSC PSC PSC

aF16, F18, F20 a F36-F39 a F16, F24 a F36-F39 a F32, F34 a F36-F39
Sumi Grip and GWB Type
SCT and GWC Type ,

Sumi Grip Jr. Hard Grooving

PSC PSC

a F40–F44 a F41 a F45–F50 a M42 a M43


BNGG-TT Type
LTE and STE Type THE Type
Hard Threading
Threading

Pitch Pitch Pitch

{ 1–4 mm
24–8 Threads / inch { 0,8–3 mm
24–10 Threads / inch
1–3 mm

a F54 a Stock in Jp. a M44


PSC Available in Polygon-Shank-Design

D2
Small Product Machining Tool Selection External Tool Holder Series

External Turning

External
Cut - Off Back Turning Copying General Turning Grooving Grooving & Cut-Off

Holders
Usage / Type

SCT Type SBT Type SV Type P / S Type GWC Type GND Type

F40 F4 F10

0,5 ~ 2,5~5,2mm 0,75~2,5mm 1,25~3,00mm


Cutting Edge

2,0mm SVL SVP PDJC SDJC


0,05~

0,15mm
Style

20° 3,5~ 0,25 ~


8,0mm 95° 117,5° 93° 93° 20~32mm
3,0mm
7° Pos. Back Screw-
11° Pos. clamp look

Max. dia.
Ø5 ~ 16mm

Holder Selection for Autolathe

Offset - 0 mm Offset - 0,5 mm


Type Type
Holders Holders
Holder Holder
Reference Reference
Position Position
Tooling

Work Work

Guide Bush Guide bush

The position of cutting


Features

Program correction is edge can be put in near


not necessary. guide bush through a
program correction.

SDJC-X, SDAC-X
PDJC, SDJC, SDAC
Holder
Types

SDLC-X, SCAC-X
SVJC-X PCLC, SCAC
(a Stock in Japan) STAC, SVLC

D3
External Tool Holder Series
Lever Lock System Double Lock (D)

D Type ”Double Clamp” Holders


for high performance machining

TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders

Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System 55°
Screw Lock System


– – – – – – –
S Type Mini Holder

SCLC SCAC SDJC a D32 SDAC SSBC


a D31 a D31 SDHC a D32 a D33 a D36


– – – – – – –
SDNC
a D33
(* Side Lever Lock Type)


– – – – – – –
Lever Lock System

PCLC (*) PDJC (*) PSBN PSDN


P Type

a D31 a D32 a D20 a D20


– – – – – – –
PCBN PCLN PDJN PSKN PSSN
a D18 a D18 a D19 a D21 a D21
Top-On Clamp

C & M Type
System


– – – – – – –
CCLN CSBN CSKN
a D25 a D25 a D25


– – – – – – –
Double Lock (D)
Dimple Lock (X)

D & X Type

DCLN XCLN DDJN DTR XSBN


a D12 a D27 a D13 a D11 a D27


– – – – – – –
DDHN DDNN DSBN DSDN
a D13 a D13 a D14 a D14

D4
External Tool Holder Series
Top-On Clamp System Screw Lock System

TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning

External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System Type Purpose Inserts
Screw Lock System


– – – – – – – –
S Type Mini Holder

STAC STGC SVJB a D38 SVVB SRDC SRSC


a D37 a D37 SVLC a D39 a D38 a D35 a D35


– – – – – – – –
SVPB a D38 SBT
SVPC a D39 a D30


– – – – – – – –
Lever Lock System

PTGN PTFN PTTN PWLN PRDC PRGC


P Type

a D22 a D22 a D22 a D24 a D34 a D34


– – – – – – – –
Top-On Clamp

C & M Type
System


– – – – – – – –
MTJN MTXN MWLN CRDN CRSN
a D23 a D23 a D24 a D26 a D26


– – – – – – – –
Double Lock (D)
Dimple Lock (X)

D & X Type

DTJN DTFN DVJN DWLN


a D15 a D15 a D16 a D17


– – – – – – – –
DTGN DVQN DVVN
a D15 a D16 a D16

D5
External Tool Holder Series PSC

Polygon - Shank Holder - Produced According to ISO 26623-1

Negative Insert Type

TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders

Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System SCLC SDJC 55° SSBC
Screw Lock System

S Type Mini Holder

SCLC SDJC SSBC


a D43 SDHC
a D43 a D43

SRSCR
SDHC
DCLN DDJN
a D43
Double Lock (D)

DCLN DDJN
DDHN DSBN
D Type

a D41 a D41

DDHN DSBN
a D41 a D41

Classification System for Polygon - Shank Holder

PSC 4 0 - S C L C R 27 050 - 09

Polygon Clamping Holder Feed Direction Holder Insert Cutting


Size (ØD) System R: Right Hand Size (f)
Shank Style Length (L1) Edge Length
D: Double Clamp L: Left Hand
S: Screw Clamp N: Neutral

Insert Seat Clearance


Shape Angle
N = 0°
C = 7°
P = 11°

D6
PSC
External Tool Holder Series

Positive Insert Type

TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning

External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System STJC SVHB SVHC Type Purpose Inserts
Screw Lock System

S Type Mini Holder

STJC SVJB a D44 SVJC a D45


a D44 SVHB
SVVB a D44 SVHC
SVVC a D45

SVVB SVVC
DTJN a D44 a D45 DWLN
Double Lock (D)

DTJN DWLN
D Type

a D42 a D42

Classification System for Polygon - Shank Holder

PSC 5 0 - S T J C R 35 060 - 16

Polygon Clamping Holder Feed Direction Holder Insert Cutting


Size (ØD) System R: Right Hand Size (f)
Shank Style Length (L1) Edge Length
D: Double Clamp L: Left Hand
S: Screw Clamp N: Neutral

Insert Seat Clearance


Shape Angle
N = 0°
C = 7°
P = 11°

D7
ISO Holders Identification

Catalogue Classification System for Tool Holders

D T F N R 25 25 M 16 E DTFNR2525M16

Clamping Holder Feed Shank Insert


System Style Direction Width Size
Chart 1 Chart 3 Chart 5 Chart 7 Chart 9

Insert Seat Clearance Shank Shank For D-Type


Shape Angle Height Length Euro- Clamping: Double clamp system
Chart 2 Chart 4 Chart 6 Chart 8 Shape: Triangular insert with 91° approach angle
Inserts Shank: H = 25mm, W = 25mm, L = 150mm
D 1506
External
Holders

Chart 1 Chart 2 Chart 4


Clamping System Insert Shape Seat Clearance Angle
Symbol Clamp Types Example of Structure Symbol Clamp Types Example of Structure Symbol Insert Shape Symbol Insert Shape Symbol Relief Angle
Parallelogram Rhombic
Top & Hole
A 85°
85°
M 86°
86¡
A 3°
C Top Clamp M Clamp Type Parallelogram
B 82°
82¡
O Octagonal B 5°

Lever Lock Diamond


Type (Insert is
C 80°
80¡
P Pentagonal C 7°
D Double Clamp P Supported by Diamond
1 face) D 55°
55¡
R Round D 15°

Pin Lock Type Diamond


(Insert is Screw
E 75°
75¡
S Square E 20°
E supported by S Clamp Type Diamond
1 face) F 50°
50¡
T Triangular F 25°

Diamond
Chart 5 H Hexagonal V 35°
35¡
G 30°

Feed Direction Parallelogram


K W Trigon N 0°
55¡
80¡

Symbol Right Hand Feed Symbol Neutral Feed Symbol Left Hand Feed 55°

L Rectangular P 11°
R N L
Special
O Angle
Chart 3 Chart 6 Chart 7 Chart 8 Chart 9
Holder Style Shank Height Shank Width Shank Length Cutting Edge
Symbol Shape Offset Symbol Shape Offset Symbol Height (mm) Symbol Width (mm) Symbol Length (mm) Symbol Length (mm)
95¡
With 12 12 12 12 F 80 Eg. for Triangle For Round
A 90¡
Nil L 95¡ Offset 16 16 16 16 H 100 Inserts: Inserts:
20 20 20 20 K 125 06 6,9 10 10
B Nil N Nil 25 25 25 25 M 150 08 8,2 12 12
75¡ 63¡
32 32 32 32 N 160 09 9,6 16 16
With 40 40 40 40 P 170 11 11,0 20 20
D 45¡
Nil R 75¡ Offset 50 50 50 50 Q 180 16 16,5 25 25
Shank S 250 22 22,0 32 32
With Diamater is
E Nil S Offset 00 Round shank, T 300 27 27,5
60¡ 45¡ Shown for 33
U 350 33,0
With With Round Shank,
F 90¡
Offset
T 60¡ Offset For some
2 digits are used for each Products, a
With With dimension in mm. Hypen is used
G 90¡ Offset
U 93¡
Offset Instead of an
alphabet.
With With
J 93¡ Offset
W 60¡
Offset
With With
K 75¡
Offset
Y 85¡
Offset

D8
Position of Cutting Point

Cutting Edge Dimensions by Corner Radius

(This table shows X and Y dimensions based on 0° approach angle cutting edge inclination)

Holders Dimensions(mm) Holders Dimensions(mm)


Symbol Shapes Corner Shapes RE X Y Symbol Shapes Corner Shapes RE X Y
0,4 0,291 – 0,4 0,024 0,089
0,8 0,581 – 0,8 0,048 0,178

WF
WF

RE
RE 75°
A 1,2 0,872 – K 1,2 0,072 0,268

X
LF 1,6 1,162 – X 1,6 0,096 0,357

Y
LF
90°
2,4 1,743 – 2,4 0,143 0,535
0,4 0,089 0,024 0,4 0,040 0,040
0,8 0,079 0,079

External
0,8 0,178 0,048

Holders
WF

WF
95° RE
B R
RE 1,2 0,268 0,072 L 1,2 0,119 0,119
1,6 0,357 0,096 95°
1,6 0,159 0,159
Y

LF

Y
75° LF
X 2,4 0,535 0,143 X 2,4 0,238 0,238
0,4 0,164 0,164 0,4 0,463 0,263
WF

WF
0,8 0,329 0,329 0,8 0,925 0,471
RE RE
D 1,2 0,493 0,493 N 1,2 1,388 0,707
Y

1,6 0,658 0,658 1,6 1,850 0,943

Y
45° 63° LF
LF X
X 2,4 0,986 0,986 2,4 2,776 1,414
0,4 0,396 0,229 0,4 0,164 0,164
WF

RE
0,8 0,793 0,458 0,8 0,329 0,329
RE WF RE
E 1,2 1,190 0,687 S 45° 1,2 0,493 0,493
Y

60° 1,6 1,587 0,916 X LF 1,6 0,658 0,658


LF
X
Y

OAL
2,4 2,381 1,374 2,4 0,986 0,986
0,4 – 0,291 0,4 0,396 0,229
0,8 – 0,581 0,8 0,793 0,458
WF
WF

RE RE
F 90° 1,2 – 0,872 T 1,2 1,190 0,687
1,6 – 1,162 1,6 1,587 0,916
Y

LF 60°
LF
X
2,4 – 1,743 2,4 2,381 1,374
Y

0,4 0,291 – 0,4 0,253 0,058


0,8 0,581 – 0,8 0,506 0,116
WF

WF

95° RE
RE
G 1,2 0,872 – U 1,2 0,759 0,175
LF
X 1,6 1,162 – 1,6 1,013 0,233
LF
Y

90° X
2,4 1,743 – 2,4 1,519 0,350
0,4 0,344 0,033 0,4 0,002 0,033
55° 0,8 0,687 0,079 0,8 0,005 0,066
WF

WF

RE 85° RE
J 1,2 1,031 0,118 Y 1,2 0,008 0,099
LF 1,6 1,375 0,157 X 1,6 0,011 0,132
LF
Y

X
Y

93° 2,4 2,062 0,236 2,4 0,017 0,198

Calculation of the Nose Radius Dimensions


(Unit in mm) Figures of „A“ and „RE“ to calculate Figure „B“
Insert Shape Calculation I.C. size (inch) „øA“ dimensions (mm) Nose symbol Size (inch) „RE“ dimension (mm)
RE – 5/32 3,9688 02 (0) 0,203
ØA
Triangle 3 – 6/32 4,7625 04 1/64 0,397
B = –A – RE
B

2
– 7/32 5,5562 08 2/64 0,794
RE
2/8 8/32 6,3500 12 3/64 1,191
ØA – (0) 7,9375 16 4/64 1,588
B

Square A
B=( 2–1) x (– –RE)
2 3/8 – 9,5250 24 6/64 2,389
4/8 – 12,7000
RE
ØA 5/8 – 15,8750
Rhombic 1 A –RE)
B={ ––––––– –1} x ( – 6/8 – 19,0500
Sin (q/2) 2
8/8 – 25,4000
B

D9
SumiTurn RIGIDITY - ECONOMY - PRECISION
T-REX Tool Holders

T-REX clamping for maximum rigidity 50 % more


cutting edges than a DNMG Insert
External Holders
for neg. Inserts

55° included angle

Advantages
T-REX Inserts for Maximum Economy
Application Range
With 6 cutting edges and a 55 degree included angle - T-Rex is
the intelligent alternative to profile turning with a traditional 4 edge Double action clamp
2,5

Depth of cut (mm)


DNMG insert.
2,0 GU
Biting Performance from T-REX Teeth
The double clamp tool holder and powerful teeth of T-REX lock
the insert to eliminate movement, dramatically improving tool life,
machining accuracy, and cutting edge 1,0 LU, SU
security.

T-REX teeth
0
0 Feed
0,2 rate (mm/rev)
0,4 0,6

Application 20Cr4 Shaft 25CrMo4 Gear


Examples
33 % cost saving 1,3 times long tool life
33 % 50 %
T-REX T-REX
Competitors Competitors
DNMG DNMG
Total cost Total cost
Insert: TRM551708-GU, AC2000 Insert: TRM551708-LU, AC900G
Cutting data: vc= 150 m/min, f = 0,25 mm/rev, ap < 2,0 mm, Wet Cutting data: vc= 220 m/min, f = 0,2–0,3 mm/rev, ap < 1,0 mm, Wet

Recommendations
Depth of Cut Approach Angle Insert Clamping
67 100 50 100

Torque
DTR55Q
between 3,5–4,5Nm
(
*) typ: 15°
DTR55C
DTR55C typ: 23°
typ holder:
93°

DTR55Q
typ holder:
105°

Max. a p = 2,5 mm *) Angle


(

of major cutting edge C-Type: 95,5°
Q-Type: 107,5°

D10 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
SumiTurn
T-REX Tool Holders
External Turning & -Copying

DTR 55 C

B
WF
Profiling

°
-5°

93
LH
-7°
LF
HF Spare Parts

H
Holders Above figures show right hand tools.
Stock Dimensions (mm)
Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L H HF B LF LH WF
DTR 55C-R/L 2020-K17 l l 20 20 20 125 35 25 BX0520 BFTX0307N

External Holders
for neg. Inserts
TRCP3 S-SP4-20 TRW5505 TSW040 TRX10(*)
DTR 55C-R/L 2525-M17 l l 25 25 25 150 35 32 3,5-4,5 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

DTR 55 Q B
WF

Profiling

-8°
10

-8° LH
LF Spare Parts
HF

Holders Above figures show right hand tools.


Stock Dimensions (mm)
Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L H HF B LF LH WF
DTR 55Q-R/L 2020-K17 l l 20 20 20 125 35 28,5 BX0520 BFTX0307N
TRCP3 S-SP4-20 TRW5505 TSW040 TRX10(*)
DTR 55Q-R/L 2525-M17 l l 25 25 25 150 35 32 3,5-4,5 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts Coated
Coated Carbide Cermet
New
AC8015P

AC8025P

AC630M
AC810P

AC820P

AC830P

T3000Z

Applic. Shape Ordering No. RE


TRM 551704-FL 0,4 m m
Finishing

RE
Fine

551708-FL 0,8 m m
FL
TRM 551704-LU 0,4 l m p p p m
551708-LU 0,8 l m p p p m
Finishing

LU 551712-LU 1,2 m m p p m
TRM 551704-SU 0,4 m p m m
551708-SU 0,8 m p p m m
SU 551712-SU 1,2 m p m
TRM 551704-GU 0,4 m m p p p m
Light Cut

551708-GU 0,8 m m p p p m Application P Steel


GU 551712-GU 1,2 m m p p p M Stainless steel

Recommended Cutting Conditions l l Cutting speed (m/min)


Coated Carbide Coated Cermet
Grade
AC810P AC8025P AC820P AC830P AC630M T3000Z
l l l l l l l l l l l l
Low carbon steel 220 400 150 350 120 300 100 400
150 350 120 300
Work l l l l l l l l l l l l
Alloy steel
materials 150 300 100 250 100 250 80 200 80 230 100 250
Stainless steel l l l l
50 150 100 160
Finishing
Application
Medium cutting
range
Interrupted cutting
Preferred choice Suitable

D11
External Tool Holders Tool Holders for neg. Inserts CN_ _
D Type (Double Clamp)
Characteristics
Insert is clamping firmly for improved fracture
resistance.
High indexing accuracy improves machining
accuracy.
Insert can be changed from below the holder.
Suitable for high efficiency machining and inter-
rupted cutting in hardened steel.
External Holders

Clamp Mechanism Index Accuracy Comparison (Length Wise)


for neg. Inserts

Secured in two directions and supported by two faces. D Type Tool Holders
0,02

Dimensional Shift (mm)


0

1 2 3 4 5 6 7 8 9 10
-0,02

No. of Indexes

Lever Lock
0,02
Dimensional Shift (mm)

1 2 3 4 5 6 7 8 9 10
-0,02

Insert can be changed from below the holder. No. of Indexes

General Turning and


- Facing

Inserts
Eg.

DCLN u
v
CNMG 120408 N-GU
CNMG 160608 N-GU
WF

w CNMM 190612 N-HG


95˚
LH N-GU  CNMM 250924 N-HU
–5˚ LF
–5˚

Spare Parts
HF

Insert

Holders Above figures show right hand tools.


Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DCLN R/L 2020 K12 l l 20 20 20 125 32 25 BFTX0409N LH040
SCP2 CNS1204 TRX15(*) u
DCLN R/L 2525 M12 l l 25 25 25 150 32 32 5,0 3,4 LH025
DCLN R/L 2525 M16 l l 25 25 25 150 32 32 BFTX0509N LH040
SCP3 CNS1606 TRX20(*)
DCLN R/L 3232 P16 l l 32 32 32 170 32 40 5,0 5,0 LH025 v
DCLN R/L 3232 P19 l l 32 32 32 170 42 40 BFTX0511N LH040
SCP5 CNS1906 TRX20 *
( )

DCLN R/L 4040 S19 l l 40 40 40 250 42 50 5,0 5,0 LH025 w


DCLN R/L 4040 S25 l l 40 40 40 250 53 50 BFTX0615N
SCP6 CNS2509 TRD25 * LH060
( )
6,0 7,5 
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )

D12 l = Euro stock q = Delivery on request Recommended Tightening Torque (N·m)


Tool Holders for neg. Inserts DN_ _ External Tool Holders
D Type (Double Clamp)
General Turning and
- Copying

Inserts
Eg.

DDJN
WF

B
93˚
u DNMG 150408 N-GU
55 v DNMG 150608 N-GU
–5˚
˚ LH
LF N-GU

Spare Parts
–7˚
HF

Insert

External Holders
Holders

for neg. Inserts


Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DDJN R/L 2020 K15 20 20 20 125 38 25 DNS1504 u
DDJN R/L 2020 K15E l l 20 20 20 125 38 25 DNS1506 v
SCP2 BFTX0409N TRX15(*) LH040
DDJN R/L 2525 M15 q 25 25 25 150 38 32 DNS1504 u
DDJN R/L 2525 M15E l l 25 25 25 150 38 32 5,0 DNS1506 3,4 v
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DDHN
WF

107,5˚ v DNMG 150608 N-GU


-8˚ LH
55

LF N-GU
˚

Spare Parts
-5˚
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DDHN R/L 2020 K15E l l 20 20 20 125 35 25 BFTX0409N
SCP2 DNS1506 TRX15(*) LH040 v
DDHN R/L 2525 M15E l l 25 25 25 150 35 32 5,0 3,4
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DDNN
WF
55˚

63˚ v DNMG 150608 N-GU


LH
LF N-GU

Spare Parts
-10˚
HF

Insert

Holders Above figures show right hand tools.

Dimensions (mm) Clamp Shim


Cat. No. Stock Clamp Spring Shim Wrench Wrench
H HF B LF LH WF bolt Screw
DDNN R/L 2020 K15E l 20 20 20 125 40 10,5 BFTX0409N
SCP2 DNS1506 TRX15(*) LH040 v
DDNN R/L 2525 M15E l 25 25 25 150 40 13,0 5,0 3,4
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D13
External Tool Holders Tool Holders for neg. Inserts SN_ _
D Type (Double Clamp)
General Turning and
- Facing

Inserts
Eg.

DSBN WF u SNMG 190612 N-UZ

B
-6° v SNMM 250724 N-HU
75° LF w SNMM 250924 N-HU
-5° N-UZ, N-HU
LH
Spare Parts
HF

Insert
External Holders

Holders
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
BFTX0511N
DSBN R/L 3232 P19 l l 32 32 32 170 45 27 SCP5 5,0 SNS1906 5,0
TRX20(*) LH040, LH025 u
DSBN R/L 4040 S2507 l l 40 40 40 250 58 35 SNS2507 BFTX0615N v
SCP6 TRD25(*) LH060
DSBN R/L 4040 S2509 l l 40 40 40 250 58 35 6,0 SNS2509 7,5 w
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )

Inserts
Eg.

DSDN
WF

u SNMG 190612 N-UZ


B

-6° 45° LF v SNMM 250724 N-HU


w SNMM 250924 N-HU
LH N-UZ, N-HU
-6°
Spare Parts
HF

Insert
Holders Above figures show right hand tools.

Dimensions (mm) Clamp Shim


Cat. No. Stock Clamp Spring Shim Wrench Wrench
H HF B LF LH WF bolt Screw
BFTX0511N
DSDN N 3232 P19 l 32 32 32 170 50 16 SCP5 5,0 SNS1906 5,0 TRX20(*) LH040, LH025 u
DSDN N 4040 S2507 l 40 40 40 250 63 20 SNS2507 BFTX0615N v
SCP6 TRD25(*) LH060
DSDN N 4040 S2509 l 40 40 40 250 63 20 6,0 SNS2509 7,5 w
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )

D14 l = Euro stock q = Delivery on request Recommended Tightening Torque (N·m)


Tool Holders for neg. Inserts TN_ _ External Tool Holders
D Type (Double Clamp)
General Turning and
- Facing

Inserts
Eg.

DTJN WF

B
93˚
u TNMG 160408 N-GU
–5˚ LH
–5˚ LF N-GU

Spare Parts
HF

Insert

External Holders
Holders

for neg. Inserts


Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTGN R/L 2020 K16 l 20 20 20 125 31 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTGN R/L 2525 M16 l l 25 25 25 150 31 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DTGN
WF

91˚
u TNMG 160408 N-GU
–5˚ LH
LF N-GU
–5˚

Spare Parts
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTGN R/L 2020 K16 q 20 20 20 125 31 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTGN R/L 2525 M16 l l 25 25 25 150 31 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DTFN 91˚
WF

LH u TNMG 160408 N-GU


LF
–5˚ N-GU
–5˚

Spare Parts
HF

Insert

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTFN R/L 2020 K16 q 20 20 20 125 30 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTFN R/L 2525 M16 l l 25 25 25 150 30 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D15
External Tool Holders Tool Holders for neg. Inserts VN_ _
D Type (Double Clamp)
General Turning and
- Copying

Inserts
Eg.

DVJN WF

B
u VNMG 160408 N-GU
-5˚ 93˚ LF N-GU
LH
Spare Parts
-9˚
HF

Insert
External Holders

Holders
for neg. Inserts

Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DVJN R/L 2020 K16 l l 20 20 20 125 35 25 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVJN R/L 2525 M16 l l 25 25 25 150 35 32 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DVQN
WF

u VNMG 160408 N-GU


117,5˚
-10˚ LF
N-GU
LH

Spare Parts
-13˚
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DVQN R/L 2020 K16 l l 20 20 20 125 35 25 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVQN R/L 2525 M16 l l 25 25 25 150 35 32 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Eg.

DVVN
WF

u VNMG 160408 N-GU


72,5˚
LF N-GU
LH
Spare Parts
-14˚
HF

Insert

Holders Above figures show right hand tools.


Dimensions (mm) Clamp Shim
Cat. No. Stock Clamp Spring Shim Wrench Wrench
H HF B LF LH WF bolt Screw
DVVN N 2020 K16 l 20 20 20 125 37 10,0 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVVN N 2525 M16 l 25 25 25 150 37 12,5 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D16 l = Euro stock Recommended Tightening Torque (N·m)


Tool Holders for neg. Inserts WN_ _ External Tool Holders
D Type (Double Clamp)
General Turning and
- Facing

Inserts

WF

B
Eg.

DWLN 80
95˚ LF u WNMG 080408 N-GU
˚
-6˚
N-GU
LH
Spare Parts
-6˚
HF

Insert

External Holders
Holders

for neg. Inserts


Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DWLN R/L 2020 K08 l l 20 20 20 125 32 25 BFTX0409N LH040
SCP2 WNS0804 TRX15(*) u
DWLN R/L 2525 M08 l l 25 25 25 150 32 32 5,0 3,4 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D17
External Tool Holders Tool Holders for neg. Inserts CN_ _
P Type (Lever Lock)
General Turning and
- Facing

Inserts
PCBN WF
Eg.

B
u CNMG 120408 N-GU
-6˚
v CNMG 160612 N-GU
10

˚
75

LF w CNMM 190612 N-HG


LH N-GU N-HG

Spare Parts
HF

H
-5˚
External Holders

Holders Insert
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PCBN R/L 2020 K12 l q 20 20 20 125 27 17
PCBN R/L 2525 M12 l l 25 25 25 150 27,7 22 LCL4SD LCS42BS-SD LSC42SD LSP4SD LH030 u
PCBN R/L 3225 P12 q l 32 32 25 170 27,7 22
PCBN R/L 2525 M16 q l 25 25 25 150 31,7 22
LCL5SD LCS5B-SD LSC53SD LSP5SD LH030 v
PCBN R/L 3225 P16 q l 32 32 25 170 31,7 22
PCBN R/L 3232 P19 l l 32 32 32 170 37,9 27 LCL6SD LCS6B-SD LSC63SD LSP6SD LH040 w

Inserts
PCLN Eg.
WF

u CNMG 090308 N-SU


v CNMG 120408 N-GU
˚

w CNMG 160612 N-GU


95

LF
80

-5˚
˚

N-GU N-HG
x CNMM 190612 N-HG
LH
-5˚

Spare Parts
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PCLN R/L 1616 H09 l l 16 16 16 100 25,7 20
PCLN R/L 2020 K09 l q 20 20 20 125 27 25 LCL3SD LCS3TB-SD LSC32SD LSP3SD LH025 u
PCLN R/L 2525 M09 q q 25 25 25 150 27 32
PCLN R/L 1616 H12 l l 16 16 16 100 26,1 20 LCS 4CA
PCLN R/L 2020 K12 l q 20 20 20 125 27,4 25
LCL4SD LSC42SD LSP4SD LH030 v
PCLN R/L 2525 M12 l l 25 25 25 150 28 32 LCS42BS-SD
PCLN R/L 3225 P12 l l 32 32 25 170 28 32
PCLN R/L 2525 M16 l q 25 25 25 150 32,6 32
PCLN R/L 3225 P16 l q 32 32 25 170 32,6 32 LCL5SD LCS5B-SD LSC53SD LSP5SD LH030 w
PCLN R/L 3232 P16 l l 32 32 32 170 32,6 40
PCLN R/L 2525 M19 q l 25 25 25 150 37 32
PCLN R/L 3225 P19 q q 32 32 32 170 38 32
LCL6SD LCS6B-SD LSC63SD LSP6SD LH040 x
PCLN R/L 3232 P19 q q 32 32 32 170 38 40
PCLN R/L 4040 S19 q q 40 40 40 250 37,8 50

D18 l = Euro stock q = Delivery on request


Tool Holders for neg. Inserts DN_ _ External Tool Holders
P Type (Lever Lock)
General Turning and
- Facing

Inserts
PDJN Eg.

WF

B
u DNMG 110408 N-GU

˚
55
v DNMM 150608 N-HG

93
-5˚
˚

LH
N-GU N-HG
LF
Spare Parts
-7˚
HF

External Holders
Holders Insert

for neg. Inserts


Above figures show right hand tools.
Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PDJN R/L 1616 H11 l l 16 16 16 100 30 20
PDJN R/L 2020 K11 l l 20 20 20 125 30 25 LCL3D-SD LCS3TB-SD LSD32SD LSP3SD LH025 u
PDLN R/L 2525 M11 l l 25 25 25 150 30 32
PDJN R/L 2020 K15 l l 20 20 20 125 34,7 25
PDJN R/L 2525 M15 l l 25 25 25 150 34,7 32 LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
v
PDJN R/L 3225 P15 l l 32 32 25 170 34,7 32

D19
External Tool Holders Tool Holders for neg. Inserts SN_ _
P Type (Lever Lock)
General Turning and
- Chamfering

Inserts
PSBN WF
Eg.

B
u SNMG 120408 N-GU
˚ v SNMG 150612 N-GU
-6˚ 75 LF
w SNMM 190612 N-HG
LH N-GU N-HG

Spare Parts
HF

H
-5˚
External Holders

Holders Insert
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PSBN R/L 2020 K12 l l 20 20 20 125 27,5 17
LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u
PSBN R/L 2525 M12 l l 25 25 25 150 27,5 22
PSBN R/L 2525 M15 l l 25 25 25 150 32 22
LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v
PSBN R/L 3225 P15 l l 32 32 25 170 32 22
PSBN R/L 3232 P19 l l 32 32 32 170 39,2 27 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w

Inserts
PSDN Eg.

u SNMG 090308 N-UG


-6
WF

˚ v SNMG 120408 N-GU


B

w SNMM 190612 N-HG


˚ N-GU N-HG
-6 45˚ LF
LH
Spare Parts
HF

Holders Insert

Dimensions (mm) Lever Clamp


Cat. No. Stock Shim Shim pin Wrench
H HF B LF LH WF pin bolt
PSDN N 1616 H09 l 16 16 16 100 21 8,3 LCL3SD LCS 3TB-SD LSS32SD LSP3SD LH025 u
PSDN N 2020 K12 l 20 20 20 125 27,6 10,3
PSDN N 2525 M12 l 25 25 25 150 27,6 12,8 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 v
PSDN N 3225 P12 l 32 32 25 170 27,6 12,8
PSDN N 3225 P19 q 32 32 25 170 40,6 13
LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w
PSDN N 3232 P19 l 32 32 32 170 40,6 16,5

D20 l = Euro stock q = Delivery on request


Tool Holders for neg. Inserts SN_ _ External Tool Holders
P Type (Lever Lock)
General Turning and
- Facing

Inserts
PSKN
WF
Eg.

B
75˚
u SNMG 120408 N-GU
v SNMG 150612 N-GU
-6˚ w SNMM 190612 N-HG
LF
N-GU N-HG
-5˚ LH
Spare Parts
HF

External Holders
Holders Insert

for neg. Inserts


Above figures show right hand tools.
Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PSKN R/L 2020 K12 l q 20 20 20 125 22,7 17
PSKN R/L 2525 M12 l l 25 25 25 150 22,7 32 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u

PSKN R/L 2525 M15 q 25 25 25 150 32 32


PSKN R/L 3225 P15 l 32 32 25 170 32 32 LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v

PSKN R/L 3232 P19 q 32 32 32 170 33,7 40 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w

Inserts
PSSN Eg.

u SNMG 120408 N-GU


45˚ v SNMG 150612 N-GU
WF

-8
˚ w SNMM 190612 N-HG
0˚ LF2 N-GU N-HG
LF
LH
Spare Parts
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LF2 LH WF pin bolt
PSSN R/L 2020 K12 l l 20 20 20 125 116,7 29,3 25
PSSN R/L 2525 M12 l l 25 25 25 150 141,7 29,3 32 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u
PSSN R/L 3225 P12 l q 32 32 25 170 161,7 29,3 32
PSSN R/L 2525 M15 l l 25 25 25 150 139,8 32 32
PSSN R/L 3225 P15 q 32 32 25 170 159,8 32 32 LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v
PSSN R/L 3232 P15 l q 32 32 32 170 159,8 32 40
PSSN R/L 3232 P19 l l 32 32 32 170 157,5 40,2 40 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w

D21
External Tool Holders Tool Holders for neg. Inserts TN_ _
P Type (Lever Lock)
General Turning and
- Facing

Inserts

PTGN
Eg.

WF

B
u TNMG 160408 N-GU
v TNMM 220412 N-HG

˚
LF

91
-5˚ N-GU N-HG
LH
Spare Parts
-5˚
HF

H
Holders Above figures show right hand tools.
Insert
External Holders
for neg. Inserts

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PTGN R/L 1616 H16 l l 16 16 16 100 20 20
PTGN R/L 2020 K16 l l 20 20 20 125 20 25 LCL3SD LCS3TB-SD LST317SD LSP3SD LH025 u
PTGN R/L 2525 M16 l l 25 25 25 150 22,2 32
PTGN R/L 2525 M22 l l 25 25 25 150 28,7 32
PTGN R/L 3225 P22 l 32 32 25 170 28,7 32 LCL4SD LCS42BS-SD LST42SD LSP4SD LH030 v
PTGN R/L 3232 P22 l l 32 32 32 170 28,7 32

Inserts

PTFN
Eg.
WF

B
˚
91

u TNMG 160408 N-GU


v TNMM 220412 N-HG
-5˚ LF
N-GU N-HG
LH
Spare Parts
-5˚
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PTFN R/L 1616 H16 l l 16 16 16 100 19,7 20
PTFN R/L 2020 K16 l l 20 20 20 125 20,2 25 LCL3SD LCS3TB-SD LST317SD LSP3SD LH025 u
PTFN R/L 2525 M16 l l 25 25 25 150 20,2 32
PTFN R/L 2525 M22 l q 25 25 25 150 25,2 32
LCL4SD LCS42BS-SD LST42SD LSP4SD LH030 v
PTFN R/L 3225 P22 l l 32 32 25 170 25,2 32

Inserts

PTTN
Eg.
WF

u TNMG 160408 N-GU


B

-5˚ v TNMM 220412 N-HG


60˚ LF N-GU N-HG
LH
Spare Parts
-5˚

HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PTTN R/L 2020 K16 q q 20 20 20 125 25,9 17
LCL3SD LCS3TB-SD LST317SD LSP3SD LH025 u
PTTN R/L 2525 M16 l 25 25 25 150 25,9 22
PTTN R/L 3225 P22 l 31 32 25 170 31,9 22
LCL4SD LCS42BS-SD LST42SD LSP4SD LH030 v

D22 l = Euro stock


= Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)
Tool Holders for neg. Inserts TN_ _ External Tool Holders
M Type (Wedge Clamp)
General Turning and Copying
-

Inserts

MTJN
-5˚ Eg.

WF

B
u TNMG 160408 N-GU
v TNMM 220412 N-HG
˚
93 N-GU N-HG
LH
-6˚ LF
Spare Parts
H
HF

Insert
Holders Above figures show right hand tools.

External Holders
for neg. Inserts
Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MTJN R/L 2020-33 (K16) l l 20 20 20 125 37 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTJN R/L 2525-33 (M16) l l 25 25 25 150 37 32 MP320 4,0

MTJN R/L 2525-43 (M22) l l 25 25 25 150 37 32 BHA0625 LH030


MMW40 MP420 STW434 CPM43N ER05 v
MTJN R/L 3225-43 (P22) m m 32 32 25 170 37 32 4,5 LH040

10˚
Inserts

MTXN
Eg.
WF

u TNMG 160408 N-GU


LH
v TNMM 220412 N-HG
LF
N-GU N-HG
H
Spare Parts
-7
˚
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MTXN R/L 2020-33 (K16) m m 20 20 20 125 32 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTXN R/L 2525-33 (M16) m m 25 25 25 150 32 32 MP320 4,0
MTXN R/L 2525-43 (M22) m 25 25 25 150 38 32 MMW40 MP420 STW434 BHA0625
4,5 CPM43N ER05 LH030, 040 v

D23
External Tool Holders Tool Holders for neg. Inserts WN_ _
M Type (Wedge Clamp)
General Turning and
- Facing

Inserts
MWLN Eg.

B
WF
u WNMG 080408 N-GU
v WNMM 080412 N-HG

˚
80

95
LF
˚

-6˚ N-GU N-HG


LH

Spare Parts
-6˚
HF

Insert
External Holders

Holders
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MWLN R/L 2020-43 (K08) m q 20 20 20 125 32 25 MP416 BHA0625 CPM43S
LH030
MWLN R/L 2525-43 (M08) l l 25 25 25 150 32 32 MWW40 SWW433 ER04
MP420 4,5 CPM43N LH040 u,v
MWLN R/L 3225-43 (P08) q m 32 32 25 170 32 32

P Type Lever Lock -Holders

Inserts
PWLN
WF

Eg.
B

u WNMG 060408 N-SU


˚

-5˚
95
80

LF
˚

N-SU
LH
Spare Parts
-5˚
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp Shim


Cat. No.. Shim Wrench
R L H HF B LF LH WF pin bolt pin

PWLN R/L 2020 K06 l q 20 20 20 125 27 25


(PWLN R/L 2020-33) u
LCL3SD LCS3TB-SD LSW317 LSP3SD LH025
PWLN R/L 2525 M06 l q 25 25 25 150 27 32

D24 l = Euro stock


= Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp -Holders

Fig.1 Fig.2
Inserts
CCLN
WF

B
-5° ° u CNGN0903 **

WF2
:)
95
LF
v CNGN1203**
-5° LH
HF w CNGN1204**

H
Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim

External Holders
for neg. Inserts
Cat. No.. Clamp Shim Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CCLN R/L 2525 M09 q 25 25 25 150 25 32 7 1 CBC0903 SCN0903 u
CCM8UL WB8-22T SPP3 LT27
CCLN R/L 2525 M12-03 25 25 25 150 30 32 7 1 CBC4 SCND433 v
CCLN R/L 2525 M12-04 q 25 25 25 150 30 32 7 2 CCM8-LONG CBC4 WB8-30 SCND433 SPP3 LH040 w

Fig.1 Fig.2
Inserts
CSBN
WF

-6° °
75 u SNGN0903 **
LF
LH v SNGN1203 **
-5° w SNGN1204 **
HF

Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CSBN R/L 2525 N09 q 25 25 25 160 30 21,5 - 1 CBS13 SSN0903 u
CCM8UL WB8-22T - - LH040
CSBN R/L 2525 N12-03 q 25 25 25 160 35 21,5 - 1 CBS14 SSND423 v

CSBN R/L 2525 N12-04 q 25 25 25 160 33 21,5 - 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w

Fig.1
Inserts
CSKN Fig.2
WF

u SNGN0903 **
-5° 15°
WF2

LF v SNGN1203 **
-6°
LH w SNGN1204 **

Spare Parts
HF

Holders
Insert

Above figures show right hand tools.


Stock Dimensions (mm) Insert Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CSKN R/L 2525 N09 q 25 25 25 160 25 32 7 1 CBS13 SSN0903 u
CCM8UL WB8-22T - - LH040
CSKN R/L 2525 N12-03 q 25 25 25 160 25 32 7 1 CBS14 SSND423 v

CSKN R/L 2525 N12-04 q 25 25 25 160 21 32 7 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w

D25
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp -Holders

Inserts
CRDN
IC

B
0° CDX
LF u RNGN0903 **
-6° LH v RNGN1203**
w RNGN1204**
HF

H
Spare Parts

Holders
Insert
Dimensions (mm) Double
External Holders
for neg. Inserts

Cat. No. Stock Clamp Shim Shim pin Wrench


H HF B LF LH WF CDX screw
CRDNN 2525 M09 l 25 25 25 150 35 - 15 SRND32 u
CRDNN 2525 M12-03 l 25 25 25 150 35 - 20 CCM8-LONG WB8-22T SPP3 LT27 v
SRND42
CRDNN 2525 M12-04 l 25 25 25 150 35 - 20 w

Inserts
CRSN IC
WF
:)

-6°
WF2
:)

LF
u RNGN0903 **
LH v RNGN1203**
-6°
w RNGN1204**
HF

Spare Parts

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm) Double
Cat. No. Clamp Shim Shim pin Wrench
R L H HF B LF LH WF WF2 screw
CRSN R/L 2525 M09 l l 25 25 25 150 30 32 7 SRND32 u
CRSN R/L 2525 M12-03 l l 25 25 25 150 30 32 7 CCM8-LONG WB8-22T SPP3 LT27 v
SRND42
CRSN R/L 2525 M12-04 l l 25 25 25 150 30 32 7 w

D26 l = Euro stock


For Dimple Type Solid CBN Inserts External Tool Holders for
Solid SUMIBORON
X Type Dimple Lock- Holders

Inserts
XSBN
WF

B
-6°
°
75 LF
LH u SNGX1204**
HF -5°

H
Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim

External Holders
for neg. Inserts
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF bolt pin
XSBN R/L 2525 N12 l 25 25 25 160 38 21,5 DSLX8 BH0825 SSND423 SPP3 GSP10 LH050 u

Inserts
XCLN
WF2
WF

-5° LF

LH u CNGX1204**
-5°
HF

Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 bolt pin
XCLN R/L 2525 N12 l 25 25 25 150 33 32 7 DSLX8 BH0825 SCND433 SPP3 GSP10 LH050 u

D27
External Mini Holders
External Holders
for pos. Inserts

Back-Turning Tool Holder SBT Type


Sharp cutting edges with good surface finish.
Max. reach of insert 8,0 mm, edge width 2,5 mm

Cut-off Tool Holder SCT Type


Easy insert change by just loosening the screw
from the back.
Max. cut-off dia. Ø 5 mm, Ø 12 mm, Ø 16 mm

Wear-resistant tool materials;


T1500A (Cermet) and
AC530U (2000 layers Sharp cutting edge
coated carbide grade) ( RE = 0,03
0,1 and 0,2 mm )

PDJCR type Lever lock clamping


lever lock holder for 7°positive inserts

Easy access
side locking screw

D28
External Mini Holders
In 1984, Sumitomo Electric Hardmetal
first released the Mini Tool Holder series
for the machining of small components in
small NC autolathes.
A full range of insert grades comprising
of the Cermet T1500A, SUMIBORON
BN2000, SUMIDIA DA1000 and especially
AC530U, was also introduced to meet a
variety of machining requirements.

External Holders
for pos. Inserts
Grade Selection
Work Material
Application Range
P M K S H N

Heat Resistant

Non-Ferrous
Hardenend
Category

Stainless

Cast Iron
General

Metal
Steel

Steel

Steel
Alloy
High Precision Finish-Light Cut Medium Cut

ACZ150
New AC5015S
Coated Carbide
New AC5025S
(PVD)
AC530U
AC1030U

T1000A
Cermet/Coated Cermet
T1500A / T1500Z

BL130
Carbide H1
EH510

BN1000 / BN2000
CBN (SUMIBORON)
BN7000

SUMIDIA DA1000

Preferred Choice Suitable

Recommended Cutting Conditions


Work Heat Resistant
Material P Free Cutting Steel P Carbon Steel M Stainless Steel S Alloy H Hardened Steel N Aluminium N Brass

vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05 70–300 0,05–0,20 70–300 0,05–0,20
AC5015S 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 70–300 0,05–0,20
AC5025S 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC530U 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC1030U 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 70–300 0,05–0,20
T1000A 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500A 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500Z 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
BN1000 120–300 0,03–0,15
BN2000 50–200 0,03–0,20
BN7000 50–200 0,05–0,20
DA1000 70–300 0,02–0,10 70–300 0,02–0,10
* Please use maximal possible C/speed

D29
External Mini Tool Holders Special Mini Holders for Back Facing
SBT Type

SBT35 R1010:
20

2
SBT

WF
B

12
0˚ WF
LF

HF
HF

12
H
20

2
Spare Parts

Holders Above figures show right hand tools.


Insert
External Holders

Dimensions (mm)
for pos. Inserts

Cat. No. Stock Screw Wrench


H HF B LF WF
SBT 35-R 1010 l 10 10 10 120 7,5
SBT 35-R 1212 l 12 12 12 120 9,5 BFTX0307N 2,0 TRX10 BTR 35_ _
SBT 35-R 1616 l 16 16 16 120 13,5

Inserts Coated carbide Uncoated Cermet

Stock ø6,8

BTR RE
AC1030U

Dimensions (mm)
AC530U
ACZ310

Cat. No.
T1500A

CW
CDX


L
L CDX CW RE

0,5
BTR 3505 m p m 15 3,5 2,5 0,05 15°

°
60
3,8

4,0
BTR 3515 m m p m 15 3,5 2,5 0,15 CDX

Sharp cutting edge Surface roughness comparision


with 15° rake angle

BTR 3505 P10 des Wettbewerbs


Work Material: C45
Insert: BTR3505 (ACZ310)
Wide groove breaker for Cutting Data: vc = 80 m/min, f = 0,04 mm/rev
ap = 3,0 mm, Wet
smooth chip
evacuation

Recommended Cutting Data (SBT type)


Work Material Tooling vc (m/min) f (mm/rev)
Grooving 0,02–0,05
General steel 50–150
Back facing 0,02–0,10
Grooving 0,02–0,10
Free-cutting steel 50–150
Back facing 0,02–0,15
Grooving 0,02–0,04
Stainless steel 50–150
Back facing 0,02–0,06

D30 l = Euro stock


= Japan stock
q = Delivery on request
p = To be replaced by new item
Recommended Tightening Torque (N·m)
Mini Holders for 7° CC_ _ pos. Inserts External Mini Tool Holders
PC/SC Type
P Type Lever Lock -Holders

Inserts
PCLC WF
PCLC R/L0810-K06: Eg.

B
0˚ u CCGT 060202 R-FX
v CCMT 09T304 N-SU
80

95˚ LF
˚

0˚ 17
R-FX N-SU

Spare Parts
HF

H
Holders Above figures show right hand tools.
Insert

External Holders
Stock Dimensions (mm) Lever Clamp Side

for pos. Inserts


Cat. No. Wrench
R L H HF B LF WF pin screw pin
PCLC R/L 0810 K06 q 8 8 10 125 10,5
LCL 06 LP 07 u
PCLC R/L 1010 K06 l q 10 10 10 125 10,5 BTT 0407
TH 020
PCLC R/L 1212 K09 l l 12 12 12 150 12,5
LCL 09 LP 06 v
PCLC R/L 1616 K09 l 16 16 16 150 16,5 BTT 0411

S Type Screw Lock- Holders


Inserts
SCLC Eg.
WF

0˚ u CCGT 060202 R-FX


80 v CCMT 09T304 N-SU
˚ 95˚ LF
0˚ w CCMT 120408 N-SU
R-FX N-SU
HF

Spare Parts
H

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
SCLC R/L 0808 D06 l l 8 8 8 60 10
BFTX02506N 1,5 TRX08 u
SCLC R/L 1010 E06 l l 10 10 10 70 12
SCLC R/L 1212 F09 l l 12 12 12 80 16
SCLC R/L 1616 H09 q l 16 16 16 100 20
BFTX0409N 3,4 TRX15 v
SCLC R/L 2020 H09 l q 20 20 20 100 25
SCLC R/L 2020 K09 l l 20 20 20 125 25
SCLC R/L 2020 K12 l l 20 20 20 125 25
BFTX0511N 5,0 TRX20 w
SCLC R/L 2525 M12 l l 20 25 25 150 32

Inserts
SCAC Eg.
WF

0˚ u CCGT 060202 R-FX


v CCMT 09T304 N-SU
80

91˚ LF
˚


R-FX N-SU
HF

Spare Parts

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
SCAC R/L 0808 D06 l q 8 8 8 60 8,5
BFTX02506N 1,5 TRX08 u
SCAC R/L 1010 E06 l q 10 10 10 70 10,5
SCAC R/L 1212 F09 l q 12 12 12 80 12,5 BFTX0409N 3,4 TRX15 v

D31
External Mini Tool Holders Mini Holders for 7° DC_ _ pos. Inserts
PD/SD Type
P Type Lever Lock -Holders

Inserts
PDJC PDJC R/L0810-K07: Eg.
WF

B
0˚ u DCGT 070202 R-FX
93˚ LF v DCMT 11T304 N-SU
55
˚

0˚ 17
R-FX N-SU
HF

Spare Parts

H
Holders Above figures show right hand tools.
Insert
External Holders

Stock Dimensions (mm) Lever Clamp Side


for pos. Inserts

Cat. No. Wrench


R L H HF B LF WF pin screw pin
PDJC R/L 0810 K07 l 8 8 10 125 10,5
LCL 06 LP 04 u
PDJC R/L 1010 K07 l l 10 10 10 125 10,5 BTT 0407
TH 020
PDJC R/L 1212 M11 l l 12 12 12 150 12,5
LCL 09 LP 07 v
PDJC R/L 1616 M11 l m 16 16 16 150 16,5 BTT 0411

S Type Screw Lock- Holders

SDJC R/L SDHC R/L Inserts


SDJ/HC Eg.
WF

u DCGT 070202 R-FX


WF

LF v DCMT 11T304 N-SU


55

0˚ 93˚
˚

R-FX N-SU
HF

Spare Parts

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
SDJC R/L 0808 D07 l l 8 8 8 60 10
SDJC R/L 1010 E07 l 10 10 10 70 12
SDJC R/L 1212 F07 l l 12 12 12 80 16 BFTX02506N 1,5 TRX08 u
SDJC R/L 1616 H07 l l 16 16 16 100 20
SDJC R/L 2020 K07 l l 20 20 20 125 25
SDJC R/L 1212 F11 l l 12 12 12 80 16
SDJC R/L 1616 H11 l l 16 16 16 100 20
BFTX0409N 3,4 TRX15 v
SDJC R/L 2020 K11 l l 20 20 20 125 25
SDJC R/L 2525 M11 l l 25 25 25 150 32

SDHC R/L 1616 H11 l l 16 16 16 100 20


SDHC R/L 2020 K11 l l 20 20 20 125 25 BFTX0409N 3,4 TRX15 v
SDHC R/L 2525 M11 l l 25 25 25 150 32

D32 l = Euro stock


= Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)
Mini Holders for 7° DC_ _ pos. Inserts External Mini Tool Holders
SD Type
S Type Screw Lock- Holders

Inserts
SDAC WF
Eg.

B

u DCGT 070202 R-FX
55
91˚ LF

˚

v DCMT 11T304 N-SU


R-FX N-SU
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert

External Holders
Stock Dimensions (mm)

for pos. Inserts


Cat. No. Screw Wrench
R L H HF B LF WF
SDAC R/L 0808 D07 q l 8 8 8 60 8,5
BFTX02506N 1,5 TRX08 u
SDAC R/L 1010 E07 l l 10 10 10 70 10,5
SDAC R/L 1212 F11 l l 12 12 12 80 12,5 BFTX0409N 3,4 TRX15 v

Inserts
SDNC
WF

Eg.
B
55˚

0˚ u DCGT 070202 R-FX


62,5˚
LF v DCMT 11T304 N-SU

R-FX N-SU
HF

Spare Parts
H

Holders Insert
Dimensions (mm)
Cat. No. Stock Screw Wrench
H HF B LF WF
SDNCN 0808 D07 l 8 8 8 60 4,2
SDNCN 1010 E07 l 10 10 10 70 5,2
SDNCN 1212 F07 l 12 12 12 80 6,2 BFTX02506N 1,5 TRX08 u
SDNCN 1616 H07 l 16 16 16 100 8,2
SDNCN 2020 K07 l 20 20 20 125 10,2
SDNCN 1212 F11 l 12 12 12 80 6,5
SDNCN 1616 H11 l 16 16 16 100 8,5
BFTX0409N 3,4 TRX15 v
SDNCN 2020 K11 l 20 20 20 125 10,5
SDNCN 2525 M11 l 25 25 25 150 13

D33
External Tool Holders External Holders for 7° RC_ _ pos. Inserts
PR Type
P Type Lever Lock -Holders

Inserts
PRDCN

E1
Eg.
u RC 1003M0 N–R
WF
IC
v RC 1204M0 N–R

B
w RC 1606M0 N–R

E1
LH x RC 2006M0 N–R
LF N-RP

Spare Parts
HF

H
Holders Insert
External Holders
for pos. Inserts

Dimensions (mm) Lever Clamp


Cat. No. Stock Shim Shim pin Wrench
H HF B LF LH WF E1 IC pin screw
PRDC N 2020 M10 l 20 20 20 150 22 15,0 1,0 10
LCL10 LCS10 LSR10 LSP10 LH020 u
PRDC N 2525 M10 l 25 25 25 150 22 17,5 1,0 10
PRDC N 2525 M12 l 25 25 25 150 24 18,5 1,2 12
LCL12 LCS12 LSR12 LSP10 LH025 v
PRDC N 3225 Q12 l 32 32 25 180 24 18,5 1,2 12
PRDC N 3225 Q16 l 32 32 25 180 28 20,5 1,5 16 LCL16 LCS16 LSR16 LSP16 LH025 w
PRDC N 3232 Q20 l 32 32 32 180 32 26,5 1,7 20 LCL20 LCS20 LSR20 LSP20 LH030 x

Inserts
PRGC Eg.
u RC 1003M0 N–R
WF

v RC 1204M0 N–R
IC

E1

w RC 1606M0 N–R
x RC 2006M0 N–R
LF N-RP

Spare Parts
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp Shim


Cat. No. Shim Wrench
R L H HF B LF WF E1 IC pin screw pin
PRGC R/L 2020 K10 l m 20 20 20 125 25 1,5 10
LCL10 LCS10 LSR10 LSP10 LH020 u
PRGC R/L 2525 M10 l l 25 25 25 150 32 1,5 10
PRGC R/L 2020 K12 l q 20 20 20 125 25 2,5 12
PRGC R/L 2525 M12 q l 25 25 25 150 32 2,5 12 LCL12 LCS12 LSR12 LSP10 LH025 v
PRGC R/L 3225 P12 q 32 32 25 170 32 2,5 12
PRGC R/L 2525 M16 l q 25 25 25 150 32 3,0 16
LCL16 LCS16 LSR16 LSP16 LH025 w
PRGC R/L 3225 P16 l q 32 32 25 170 32 3,0 16
PRGC R/L 3232 P20 l q 32 32 32 170 40 4,0 20 LCL20 LCS20 LSR20 LSP20 LH030 x

D34 l = Euro stock q = Delivery on request Recommended Tightening Torque (N·m)


External Holders for 7° RC_ _ pos. Inserts External Tool Holders
SR Type
S Type Screw Lock- Holders

Inserts
SRDCN

E1
Eg.
- RC 1003M0
u RC 10T3M0 N–R
WF
IC

B
v RC 1204M0 N–R
w RC 1606M0 N–R

E1
LH N-RX x RC 2006M0 N–R
LF

Spare Parts
TRX...
HF

H
Holders LT... Insert

External Holders
for pos. Inserts
Dimensions (mm)
Cat. No. Stock Screw Shim Screw Wrench Wrench
H HF B LF LH WF E1 IC
SRDC N 2020 K10T3 l 20 20 20 125 25 15,0 1,0 10 BFTX03510-SD
SRNS 103-SD u
SRDC N 2525 M10T3 l 25 25 25 150 25 17,5 1,0 10 2,0
BW 0508F-SD TRX 15 IP-35 LH 035
SRDC N 2525 M12 l 25 25 25 150 28 18,5 1,2 12 BFTX03512-SD
SRNS 123-SD v
SRDC N 3225 P12 l 32 32 25 170 28 18,5 1,2 12 2,0
SRDC N 2525 M16 q 25 25 25 150 35 20,5 1,5 16 BFTX0517-SD
SRNS 164-SD BW 0810F-SD LT 20 IP LH 050 w
SRDC N 3225 P16 l 32 32 25 170 35 20,5 1,5 16 5,0
BFTX0618-SD
SRDC N 3232 P20 l 32 32 32 170 40 26,0 1,7 20 7,5 SRNS 204-SD BW 0912F-SD LT 25 IP LH 060 x

Inserts
SRSC Eg.
- RC 1003M0
WF

u RC 10T3M0 N–R
IC

E1

v RC 1204M0 N–R
w RC 1606M0 N–R
LF N-RX x RC 2006M0 N–R

Spare Parts
HF

TRX...
H

Holders LT...
Insert

Stock Dimensions (mm)


Cat. No. Screw Shim Screw Wrench Wrench
R L H HF B LF WF E1 IC
SRSC R/L 2020 K10T3 l l 20 20 20 125 25 1,5 10 BFTX 03510-SD
SRNS 103-SD u
SRSC R/L 2525 M10T3 l l 25 25 25 150 32 1,5 10 2,0
BW 0508F-SD TRX 15 IP-35 LH 035
SRSC R/L 2525 M12 l l 25 25 25 150 32 2,5 12 BFTX 03512-SD
SRNS 123-SD v
SRSC R/L 3225 P12 l l 32 32 25 170 32 2,5 12 2,0
BFTX 0517-SD
SRSC R/L 3225 P16 l l 32 32 25 170 32 3,0 16 5,0 SRNS 164-SD BW 0810F-SD LT 20 IP LH 050 w
BFTX 0618-SD
SRSC R/L 3232 P20 l l 32 32 32 170 40 4,0 20 7,5 SRNS 204-SD BW 0912F-SD LT 25 IP LH 060 x

D35
External Mini Tool Holders Mini Holders for 7° SC_ _ pos. Inserts
SS Type
S Type Screw Lock- Holders

Inserts
SSBC WF
Eg.

B
0˚ u SCMT 070202
v SCMT 09T304 N-SU
90

75˚ LF
˚

0˚ w SCMT 120408 N-SU


SUMIDIA N-SU
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert
External Holders

Stock Dimensions (mm)


for pos. Inserts

Cat. No. Screw Wrench


R L H HF B LF WF
SSBC R/L 1010 E07 q q 10 10 10 70 9 BFTX0307N 2,0 TRX10 u
SSBC R/L 1212 F09 q q 12 12 12 80 11
BFTX0409N 3,4 TRX15 v
SSBC R/L 1616 H09 q q 16 16 16 100 13
SSBC R/L 2020 K12 q q 20 20 20 125 17
BFTX0511N 5,0 TRX20 w
SSBC R/L 2525 M12 p p 25 25 25 150 22

D36 l = Euro stock q = Delivery on request


p = To be replaced by new item
Recommended Tightening Torque (N·m)
Mini Holders for 7° TC_ _ pos. Inserts External Mini Tool Holders
ST Type
S Type Screw Lock- Holders

Inserts
STAC Eg.

WF

B
u TCMT 090202 N-FP

v TCMT 110204 N-SU
91˚ LF
60


˚

N-FP N-SU
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert

External Holders
Stock Dimensions (mm)

for pos. Inserts


Cat. No. Screw Wrench
R L H HF B LF WF
STAC R/L 0808 D09 l 8 8 8 60 8,5 BFTX02205N 1,1 TRX06 u
STAC R/L 1212 F11 l 12 12 12 80 12,5 BFTX02506N 1,5 TRX08 v

Inserts
STGC Eg.
WF

u TCMT 090202 N-FP



v TCMT 110204 N-SU
91˚ LF w TCMT 16T308 N-SU
60


˚

N-FP N-SU
HF

Spare Parts
H

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
STGC R/L 0808 D09 8 8 8 60 10
BFTX02205N 1,1 TRX06 u
STGC R/L 1010 E09 l l 10 10 10 70 12
STGC R/L 1212 F11 l l 12 12 12 80 16
BFTX02506N 1,5 TRX08 v
STGC R/L 1616 H11 l l 16 16 16 100 20
STGC R/L 1616 H16 l l 16 16 16 100 20
STGC R/L 2020 K16 l l 20 20 20 125 25 BFTX0409N 3,4 TRX15 w
STGC R/L 2525 M16 q q 25 25 25 150 32

D37
External Mini Tool Holders Mini Holders for 5° VB_ _ pos. Inserts
SV Type
S Type Screw Lock- Holders

Inserts
SVJB

B
WF
Eg.

35˚ 93˚ u VBMT 110202 N-FP

WF2
LH v VBMT 160404 N-SU
LF

Spare Parts
HF

H
Holders Above figures show right hand tools.
Insert
Stock Dimensions (mm)
Cat. No. Stopper Nut Shim Wrench Scew Wrench
External Holders

R L H HF B LF LH WF WF2
for pos. Inserts

SVJB R/L 1212 F11 l l 12 12 12 80 25 16 4,5 BFTX02508NV


- - - - TRX08 u
SVJB R/L 1616 H11 l l 16 16 16 100 25 20 4,5 1,5
SVJB R/L 2020 K16 l l 20 20 20 125 41 25 5,0 VP20
BFTX03508
SVJB R/L 2525 M16 l l 25 25 25 150 41 32 7,0 VP25 CPV33N SVP32 LH025 TRX10 v
SVJB R/L 3225 P16 l l 32 32 25 170 41 32 7,0 VP32 2,0

Inserts
SVPB
B
WF

Eg.
WF2

45˚ 117,5˚ u VBMT 110202 N-FP


LH v VBMT 160404 N-SU
LF

Spare Parts
HF

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Stopper Nut Shim Wrench Scew Wrench
R L H HF B LF LH WF WF2
SVPB R/L 1212 F11 l q 12 12 12 80 25 16 4,5 BFTX02508NV
- - - - TRX08 u
SVPB R/L 1616 H11 l l 16 16 16 100 25 20 4,5 1,5
SVPB R/L 2020 K16 l l 20 20 20 125 36 25 5,0 VP20
BFTX03508
SVPB R/L 2525 M16 l l 25 25 25 150 36 32 7,0 VP25 CPV33N SVP32 LH025 TRX10 v
SVPB R/L 3225 P16 l l 32 32 25 170 36 32 7,0 VP32 2,0

Inserts
SVVB
WF

Eg.
35˚

72,5˚ u VBMT 110202 N-FP


LF v VBMT 160404 N-SU

Spare Parts
HF

Holders Insert
Dimensions (mm)
Cat. No. Stock Stopper Nut Shim Wrench Scew Wrench
H HF B LF LH WF
SVVB M 1212 F11 l 12 12 12 80 - 6 BFTX02508NV
- - - - TRX08 u
SVVB N 1616 H11 l 16 16 16 100 - 8 1,5
SVVB N 2020 K16 l 20 20 20 125 - 10 VP20
BFTX03508
SVVB N 2525 M16 l 25 25 25 150 - 12,5 VP25 CPV33N SVP32 LH025 TRX10 v
SVVB N 3225 P16 l 32 32 25 170 - 12,5 VP32 2,0

D38 l = Euro stock q = Delivery on request Recommended Tightening Torque (N·m)


Mini Holders for 7° VC_ _ pos. Inserts External Mini Tool Holders
SV Type
S Type Screw Lock- Holders

Inserts
SVLC
WF
Eg.

B
0° 95°
0° LF u VCGT 110302 R-FX

R-FX
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert

External Holders
Stock Dimensions (mm)

for pos. Inserts


Cat. No. Screw Wrench
R L H HF B LF WF
SVLC R/L 1010 H11 l l 10 10 10 100 10,5
SVLC R/L 1212 H11 l l 12 12 12 100 12,5
BFTX02508NV 1,5 TRX08 u
SVLC R/L 1616 H11 l l 16 16 16 100 16,5
SVLC R/L 2525 M11 l 20 20 20 150 25,5

Inserts
SVPC Eg.
B
WF

WF2

45˚ 117,5˚
LH u VCGT 110302 R-FX
LF
R-FX

Spare Parts
HF

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF LH WF WF2
SVPC R/L 1010 H11 q q 10 10 10 100 - 14,5 4,5
SVPC R/L 1212 H11 l l 12 12 12 100 - 16,5 4,5 BFTX02508NV 1,5 TRX08 u
SVPC R/L 1616 H11 l l 16 16 16 100 - 20,5 4,5

D39
External Tool Holders
Polygon - Shank Holder PSC

Features
The Sumitomo polygon shank holders enable an extremely
high stiffness connection between machine and tool.
The conical polygon can take high bending and torque
moments based on the combination of the face contact
to the spindle.
This self-guiding coupling system offers high precision
and a repeatability of ± 2 µm in X, Y and Z axis.
While using this easy and quick coupling system it is pos-
sible to gain higher machine utilization time as the set-up
and tool change times are reduced.
The compact design and the high stiffness connection to
the spindle offer a versatile use e.g. on multi-task machi-
nes, machining centers and turning-milling centers.
Holders
External

Characteristics
● original SUMITOMO D-type double clamping system
● compact design
● monoblock system - no additional interfaces
● precise positioning; self-guiding with high repeatability
● high stiffness supported by face contact of holder
● carbide shims to prevent holders from damage
● simple tool holder change and low-maintenance operation
● internal coolant supply directly to the cutting edge
● Polygon shank and insert seat hardened for long holder life

Polygon - shank holder - produced according to ISO 26623-1


Negative Insert Positive Insert
Type Type

Classification System for Polygon - Shank Holder

PSC 4 0 - D C L N R 27 050 - 12

Polygon Size Clamping Holder Feed Direction Holder Insert Cutting


System R: Right Hand Size (WF)
Shank (DCSFMS) Style Length (LF) Edge Length
D: Double Clamp L: Left Hand
S: Screw Clamp N: Neutral

Insert Seat Clearance


Shape Angle
N = 0°
C = 7°
P = 11°

D40 l = Euro stock Recommended Tightening Torque (N·m)


Negative Insert Type External Tool Holders
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
DCLN

DCSFMS
CNMG1204_ _ NGE

WF
(Representative
example)
95°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DCLN R/L 27050-12 50 27 40
PSC50 DCLN R/L 35060-12
 
  60 35 50
CN □□
1204 SCP-2 5,0 CNS1204 BFTX0409N TRX15 (*) LH040

External Holders
for neg. Inserts
Inserts
DDJN
DCSFMS

DNMG1506_ _ NGE
WF

(Representative
example)
93°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DDJN R/L 27055-15 55 27 40
PSC50 DDJN R/L 35060-15
 
  60 35 50
DN □□
1506 SCP-2 5,0 DNS1506 BFTX0409N TRX15 (*) LH040

Inserts
DDHN
DCSFMS

DNMG1506_ _ NGE
WF

(Representative
example)
107,5°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DDHN R/L 27055-15 55 27 40
PSC50 DDHN R/L 35060-15
 
  60 35 50
DN □□
1506 SCP-2 5,0 DNS1506 BFTX0409N TRX15 (*) LH040

Inserts
DSBN
DCSFMS

SNMG1204_ _ NGE
WF

(Representative
75° example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DSBN R/L 22050-12 50 22 40
PSC50 DSBN R/L 27060-12
 
  60 27 50
SN □□
1204 SCP-2 5,0 SNS1204 BFTX0409N TRX15 (*) LH040

*
( ) Item is sold separately.

D41
External Tool Holders Negative Insert Type
Polygon - Shank Holder
General Turning and Facing-

Inserts
DTJN

DCSFMS
TNMG1604_ _ NGE

WF
95° (Representative
93°
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DTJN R/L 27050-16 50 27 40
PSC50 DTJN R/L 35060-16
 
  60 35 50
TN □□
1604 SCP-1 5,0 TNS1604 BFTX0307N TRX15 (*) LH040
External Holders
for neg. Inserts

Inserts
DWLN
DCSFMS

WNMG0804_ _ NSE
WF

(Representative
example)
95°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DWLN R/L 27050-06 50 27 40
PSC50 DWLN R/L 35060-06
 
  60 35 50
WN 06 □□ SCP-1 5,0 WNS0604 BFTX0307N TRX15 (*) LH040

PSC40 DWLN R/L 27050-08 50 27 40


PSC50 DWLN R/L 35060-08
 
  60 35 50
WN 08 □□ SCP-2 5,0 WNS0804 BFTX0409N TRX15 (*) LH040

*
( ) Item is sold separately.

D42 l = Euro stock Recommended Tightening Torque (N·m)


Positive Insert Type External Tool Holders
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
SCLC

DCSFMS
CCMT09T3_ _ NSU
(Representative

WF
example)
95°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N L1 f DCSFMS Screw Screw Wrench
PSC40 SCLC R/L 27050-09 50 27 40
PSC50 SCLC R/L 35060-09
 
  60 35 50
CC 09T3 □□
CCS09T3 KGBS1111 KSS1111 3,5 LT15K LH035K*

External Holders
for pos. Inserts
Inserts
SDJC
DCSFMS

DCMT11T3_ _ NMU
WF

(Representative
example)
93°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SDJC R/L 27050-11 50 27 40
PSC50 SDJC R/L 35060-11
 
  60 35 50
DC 11T3 □□
DCS11T3 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SDHC
DCSFMS

DCMT11T3_ _ NMU
WF

(Representative
example)
107,5°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SDHC R/L 27050-11 50 27 40
PSC50 SDHC R/L 35060-11
 
  60 35 50
DC 11T3 □□
DCS11T3 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SSBC
DCSFMS

SCMT1204_ _ NMU
WF

(Representative
75°
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SSBC R/L 22050-12 50 22 40
PSC50 SSBC R/L 27060-12
 
  60 27 50
SC 1204 □□
SCS1204 KGBS1221 KSS1221 4,5 LT15K LH045K*

*
( ) Item is sold separately.

D43
External Tool Holders Positive Insert Type
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
STJC

DCSFMS
TCMT16T3_ _ NSU

WF
(Representative
example)
93°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 STJC R/L 27050-16 50 27 40
PSC50 STJC R/L 35060-16
 
  60 35 50
TC 16T3 □□
TCS16T3 KGBS1111 KSS1111 3,5 LT15K LH035K*
External Holders
for pos. Inserts

Inserts
SVJB
DCSFMS

VBMT1604_ _ NSU
WF

(Representative
93°
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVJB R/L 27050-16 50 27 40
PSC50 SVJB R/L 35060-16
 
  60 35 50
VB 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SVVB
DCSFMS

VBMT1604_ _ NSU
72,5° (Representative
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVVB N 00050-16 50 40
PSC50 SVVB N 00060-16

 60 50
VB 1604□□ VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SVHB
DCSFMS

VBMT1604_ _ NSU
WF

(Representative
107,5° example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVHB R/L 27050-16 50 27 40
PSC50 SVHB R/L 35060-16
 
  60 35 50
VB 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

*
( ) Item is sold separately.

D44 l = Euro stock Recommended Tightening Torque (N·m)


Positive Insert Type External Tool Holders
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
SVJC

DCSFMS
VCMT1604_ _ NSU

WF
(Representative
example)
93°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVJC R/L 27050-16 50 27 40
PSC50 SVJC R/L 35060-16
 
  60 35 50
VC 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

External Holders
for pos. Inserts
Inserts
SVVC
DCSFMS

VCMT1604_ _ NSU
72,5° (Representative
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVVC N 00050-16 50 40
PSC50 SVVC N 00060-16

 60 50
VC □□
1604 VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SVHC
DCSFMS

VCMT1604_ _ NSU
WF

(Representative
example)
107,5°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVHC R/L 27050-16 50 27 40
PSC50 SVHC R/L 35060-16
 
  60 35 50
VC 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

*
( ) Item is sold separately.

D45
D46
E
Boring Bars
E1–E24

Boring Bars
Selection Boring Tool Selection Table........................................... E2–4
ISO Boring Tool Identification Table..................................... E5
Features Boring Tool Series........................................................... E6–7

Boring Bars for Negative Insert Type :


CN_ _: D…DCLN / S…PCLN................................................... E8
DN_ _: D…DDUN / S…PDUN.................................................. E9
SN_ _: S…PSKN........................................................................... E10
SumiTurn T-Rex S…DTR.............................................................................. E11
TN_ _: D…DTFN / S…PTFN.................................................... E12
WN_ _: D…DWLN / S…WMLN................................................. E13

Boring Bars for Positive Insert Type :


X-Bar for CC_ _: B/D…SCLC....................................................................... E14
CC_ _: S … SCLC...................................................................... E14
CP_ _: S/C…SCLP....................................................................... E15
X-Bar for DC_ _: B/D…SDUC / SDQC....................................................... E16–17
DC_ _: S … SDQC / SDUC....................................................... E16–17
SP_ _: S/C…SSKP....................................................................... E18
TC_ _: S … STFC....................................................................... E19
X-Bar for TP_ _: B/D…STUP....................................................................... E20
TP_ _: S/C…STUP....................................................................... E20
X-Bar for VB_ _: D … SVUB / SVZB........................................................ E21
VB_ _: S … SVQB / SVUB / SVZB......................................... E22
WB_ _: S/C…SWUB..................................................................... E23

Very Small Dia. Boring BXBR…R(-NB)................................................................ E24

E1
Boring Tools Selection According to Applications / Bore Diameter

BORING TOOLS Coloured boxes indicate available size.

Boring Depth
Application

(L/D) Applicable Min. Bore Diameter (mm)


Type Tooling
Shank Insert (Min. cutting diameter is shown when not matched in this table.)
X - Bar
Steel Carbide 2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70
(Steel)
Very Small Dia. Boring

Special
BXBR –5 boring bar mmmmmmm
a E24

DABB –2 Sumidia brazed l l l l


aM45

BSME –4 Sumiboron brazed llllll


aM36–M38
Sumiboron
SEXC –3 insert
l ll
aM36,37,39

BNBB –5 Sumiboron brazed l lll l


aM40 3,5 4,5 5,5 6,5 8,5

Sumiboron
BNB
Boring Bars

–4 insert ll l l l
aM41
Trigon
S/C-SWUB –3 –8 Type l
a E23 5° Pos. 5,5
Stop Boring

S-STFC –3 l l l l lll
a E19 32 40 50

B/D-STUP –6 ll l l l l l
a E20 40
Triangle
S-STUP(B) –3 Type lll l l ll
a E20 5° & 11° Pos.

C-STUP –8 lll llllll


a E20
Triangle
CTFP –3 11° Pos. m m m m
a Stock in Japan 32

D-DTFN –3 –6 lll
a E12 32 40 50

Triangle
S-PTFN Neg. Type lll
a E12 32 40 50

Sumiboron
BNZ –5 insert l lll l l
aM33 9 11

S-SCLP –3 l l l ll
a E15

B-SCLP –6 m m m
a Stock in Japan
80 ° Diamond
11° Pos. Type
C-SCLP –8 l l l
a E15
Bottom Facing

B/D-SCLC –6 ll l l l ll
a E14 32 40

S-SCLC –3 l l l l lll
a E14 32 40 50
80 ° Diamond
7° Pos. Type
C-SCLC –8 mmmmmmmmm m m
a Stock in Japan

D-DCLN –6 lll
a E8 32 40 50

80 ° Diamond
S-PCLN –3 Neg. Type
llllll
a E8 30 32 40 50 63

D-DWLN –6 lll
a E13 32 40 50
Trigon
Neg. Type
S-MWLN –3 lll
a E13 32 40 50
2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70

E2 l = Eurostock
= Japanstock
Boring Tools Selection
BORING TOOLS Coloured boxes indicate available size.

Boring Depth
Application

(L/D) Applicable Min. Bore Diameter (mm)


Type Tooling
Shank Insert
X - Bar
Steel Carbide 6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70
(Steel)

B/D-SDUC –6 l l l l l l
a E16

S-SDUC –3 l l l l l l
aE16

C-SDUC –8 m m m m
a Stock in Japan
55 ° Diamond
B/D-SDQC –6 7° Pos. Type l l l l l l
a E17

S-SDQC –3 l l l l l
aE17

Boring Bars
D-SVUB –6 l l l l
a E21 27
Copying

S-SVUB –3 l l l l
a E22 27

S-SVQB –3 l l l l
a E22 27

B/C-SVQB –8 –6 m m
35 ° Diamond
a Stock in Japan Type
5° & 7° Pos.
D-SVZB –6 l l l l
a E21 27

S-SVZB l l l l
a E22 27

D-DDUN –6 l l
a E9

S-PDUN –3 55 ° Diamond
Neg. Type
l l l m
a E9 63

S-SSKP –3 l l l l
a E18
55 ° Diamond
Through Boring

C-SSKP –8 Neg. Type l l


a E18
Square
SSKC –3 Type m m m m
a Stock in Japan 7° Pos.
Square
CSKP –3 Type m m
a Stock in Japan 11° Pos.

S-PSKN –3 Square l l l l
a E10 Neg. Type 63
Grooving

GNDI l l l
a F11/F28

GNDIS m m m m
a F11/F30
6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70

E3
Boring Tool Series
TOOLING SELECTION
Trough
Application Stop Boring Bottom Facing Copying
Boring
Insert Type Poligon 55°
Triangle 60° Trianglar80°
Type
Diamond Square 55° Diamond 35° Diamond
System / Others T-REX
Steel


S-STFC aE19 S-SWUB S-SCLC S-SCLP S-SSKP S-SDUC aE16 S-SVUB
S-STUP(B) aE20 a E23 a E14 a E15 a E18 S-SDQC aE17 ( S-SVQB
S-SVZB ) a E22
Anti-vibration

– – – –
B-STUP B-SCLC B-SDUC aE16
Screw Lock

a E20 a E14 B-SDQC aE17


Anti-vibration
with Oil Hole
Boring Bars

– –
D-STUP D-SCLC D-SDUC aE16 D-SVUB aE21
a E20 a E14 D-SDQC aE17 D-SVZB aE21
Carbide

– – – – – –
C-STUP C-SWUB C-SCLP C-SSKP
(C-STUB) a E20 a E23 a E15 a E18
Lever Lock

– – – –
Steel

S-PTFN S-PCLN S-PSKN S-PDUN


a E12 a E8 a E10 a E9
Anti-vibration
with Oil Hole

– –
D-DTFN D-DWLN D-DCLN D-DDUN
Top Clamp

a E12 aE13 a E8 aE9


– – – – – –
Steel

S-MWLN S-DTR
a E13 a E11
Carbide

BNB BNBB BNZ BXBR


Carbide

a M41 a M40 a M41 a E24


CBN

BSME SEXC
a M38 a M39

E4
Boring Tools Identification
Catalogue Classification System For Boring Holders

S 16 R – S T U P R 11 03 - 18
h
Shank Shank Insert Seat Clearance Insert Cutting Min. Bore
Material Length Shape Angle Edge Length Diameter
Chart 1 Chart 2 Chart 4 Chart 6 (mm) (mm)
h
Shank Clamping Holder Feed Insert
Diameter System Style Direction Thickness
(mm) Chart 3 Chart 5 Chart 7 (mm)

h This code may only be included in some of the catalogue nos.

Chart 1 Chart 2 Chart 3


Shank Material Shank Length Clamping System
S Steel Symbol Symbol Length (mm)
Length (mm) Symbol System Structure Symbol System Structure
Steel with Anti-vibration Mechanism F 80 P 170
B without Oil Hole
G 90 Q 180 Top & Hole
C Carbide C Top Clamp M

Boring Bars
H 100 R 200 Clamp Type
D Steel with Anti-vibration Mechanism
with Oil Hole J 110 S 250
E Carbide with Oil Hole K 125 T 300 Lever Lock
L 140 U 350 Type (Insert is
Chart 7 M 150 V 400
D Double Clamp P Supported by
N 160 W 450 1 face)
Feed Direction
Symbol Feed Direction Pin Lock Type
R Right Hand Feed (Insert is Screw
E supported by S Clamp Type
L Left Hand Feed 1 face)
N Neutral Feed

Chart 4 Chart 5 Chart 6


Insert Shape Holder Style Seat Clearance Angle
Symbol Insert Shape Symbol Insert Shape Symbol Shape Offset Symbol Shape Offset Symbol Relief Angle
Parallellogram Rhombic
A 85°
85°
M 86°
86¡

A Nil N Nil A 3°
90¡ 63¡

Parallelogram
B 82°
82¡
O Octagonal With B 5°
B 75¡
Nil Q Offset
Diamond
C 80°
80¡
P Pentagonal
With
C 7°
D Nil R Offset
Diamond 45¡ 75¡
D 55°
55¡
R Round D 15°
With
Diamond E Nil S Offset
E 75°
75¡
S Square 60¡ 45¡
E 20°
With With
F
Diamond 50¡
T Triangular F 90¡
Offset
T 60¡ Offset F 25°
50°
Diamond With With
H Hexagonal V 35°
35¡
G U 93¡
G 30°
90¡ Offset Offset
Parallelogram
K W Trigon With With N 0°
55¡
80¡

55° J 93¡ Offset


W 60¡
Offset
L Rectangular With With P 11°
K 75¡
Offset
Y 85¡
Offset Special
95¡
O Angle
With With
L 95¡ Offset
Z Offset

E5
Boring Bars
Boring Tool Series
General Features
Since being the first in 1976 to introduce indexable
boring bars, Sumitomo Electric has been
continuously developing a comprehensive range
which includes the SEC-Small Hole boring bar
series, high rigidity boring head series, with either
steel / carbide shanks, and the latest anti-vibration
mechanism - SumiTurn X-Bar series coupled with
a wide variety of insert grades and chipbreakers,
cover a whole range of process requirements.

Features l Wide selection for various boring operations


l Minimum bore diameter from ø 5,5 mm onwards
l New anti-vibration boring bars, SumiTurn X-Bar.
l High rigidity head-design for small boring bars
l Wide selection of grades and chipbreakers available for various processes and work materials
Boring Bars

Series

Good Chip Evacuation Chatter Killer System


from new head design - Eliminates Vibration

Unique structure of X-Bar head


Evacuates Evacuates
long chips short chips

Vibration
direction in cut
Strong cross Ribbed structure for
section to withstand maximum
high cutting force rigidity
The damper resists vibration

l New negative type ”X Bar”


with high performance
double clamping system
Application Guide
l Anti-Vibration Steel Shank
Low cost solution for long precision bores -
l Carbide shank
eliminates chatter - improves productivity and
Rigid shank surface finish
for long high
8 – precision bores

7 –
Over hang length (L/ød)

6 –

5 –

4 – (X-Bar for pos. inserts) (X-Bar for neg. inserts) ATTENTION:


l Steel shank
3 – Please keep this area free
to get the effect of
2 – ”X Bar” chattering killer system

1 –
l l l l l l l l l
0
8
10
12 16 20 25 32 40 50 Min. over hang
Shank size, ød (mm) length = 3,5 x ød

E6
Boring Bars
Boring Tool Series
Recommended Over Hang Length / Shank Diameter (L/D)
Over hang length (L/D)
Type of boring bar 1 2 3 4 5 6 7 8 9 10

l Steel Shank
Rigid head design for low cost hole
boring.

l Anti-Vibration Type Shank


(X-Bar for pos. inserts)
Chatter killer system eliminates
vibration - improves productivity - (X-Bar for neg. inserts)
improves quality

l Carbide Shank
High rigidity shank for high
accuracy hole boring.

Grades
Process Work Material
3 0 . 6 + 1
Tool Material

Hardened
Stainless

Resistive
High Precision Finish~Light Cut Medium Cut

Ferrous

Powder
General

Metal

Metal
Steel

Non-
Alloy
Steel

Steel
Heat
Cast
Iron

Boring Bars
New $&3
$&3
New $&3

$&0
CVD
$&0
New $&.
New $&.
Coated
Carbide $&.
$&=
New $&6
New $&6
PVD
$&8
$&8
$&0
Cermet 7$
Coated 7$7=
Cermet 7=
Carbide *(
%1
%1
%1&
SumiBoron %1&
%1
%1
'$
SumiDia
'$
Preferred choice Suitable

Recommended Chip Breakers


M-Class Finish-Light-Cut M-Class Light-Medium-Cut G-Class Ground Typ G-Class Breaker

4 4 4 4
Depth of cut (mm)

Depth of cut (mm)

Depth of cut (mm)

Depth of cut (mm)

NSI
NSU NMU
NFK L/RSD NSC
2 2 2 2
NSF L/RFX
NLUW
NUS L/RSDW
NLU L/RFYS
L/RW NFC
L/RFY
0 0,2 0,4 0 0,2 0,4 0 0,2 0,4 0 0,2 0,4
Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev)

E7
For Negative CN _ _ - Inserts ( a = 0°)
D…DCLN / S…PCLN Type

D-DCLN DMIN DCON

Bottom facing 95° Insert (eg.)


WF
H
LF
GAMF
N-GU
– 6°
Spare Parts
LH
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. øDmin Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l 1 l 2 f g bolt screw
Boring Bars
for neg. Insert

D25T - DCLN R/L 1204-32 l l 32 25 23 300 26 17 -12° CNS1203B BFTX0307N TRX10 (*)
D32T - DCLN R/L 1204-40 l l 40 32 30 300 26 22 -10° CN 1204 SCP-2 BFTX0409N LH040 LH025
D40U - DCLN R/L 1204-50 l l 50 40 37 350 26 27 -10°
CNS1204B TRX15 (*)
3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S20S - PCLN R/L09 l l 25 20 18 250 29 13 -11°
CN_ _ 0903_ _
S - PCLN R/L S25T - PCLN R/L09 l l 30 25 23 300 33 17 -10°

S25T - PCLN R/L12 l l 32 25 23 300 42 17 -10°
S32U - PCLN R/L12 l l 40 32 30 350 49 22 -11° CN_ _ 1204_ _
S40V - PCLN R/L12 l l 50 40 37 400 56 27 -10°

S32U - PCLN R/L16 l 40 32 30 350 56 22 -11°
S40V - PCLN R/L16 l l 50 40 37 400 56 27 -10° CN_ _ 1606_ _
S50W - PCLN R/L16 q q 63 50 47 450 56 35 -11°

S50W - PCLN R/L19 q q 63 50 47 450 63 35 -11° CN_ _ 1906_ _

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN, PCD Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PCLN R/L

S.....09 CNMG 0903_ _ NGU - - LCL3C-SD LCS3B-SD - - LH020


S25T.....12 CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _ LCL4C-SD LCS4B-SD - - LH025
S32U.....12 CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _ LCL4T-SD LCS41BS-SD LSC42SD LSP4SD LH030
S40V.....12 CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _ LCL4SD LCS42BS-SD LSC42SD LSP4SD LH030
S.....16 CNMG 1606_ _ NGU CNMM 1606_ _ NMP - LCL5SD LCS5B-SD LSC53SD LSP5SD LH030
S.....19 CNMG 1906_ _ NGU CNMM 1906_ _ NMP - LCL5C-SD LCS6B-SD LSC63SD LSP6SD LH040

E8 l = Euro stock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Negative DN _ _- Inserts ( a = 0°) Boring Bars
D…DDUN / S…PDUN Type

D
D-DDUN
Copying Insert (eg.)

N-GU

Spare Parts
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No.. øDmin Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l 1 l 2 f g bolt Screw

Boring Bars
for neg. Insert
D32T - DDUN R/L 1104-40 l l 40 32 30 300 26 22 -10° DN 1104 SCP-1 DNS1104B BFTX0307N TRX10 (*)
D32T - DDUN R/L 1506-40 l l 40 32 30 300 26 22 -12° BFTX0409N LH040 LH025
D40U - DDUN R/L 1506-50 l l 50 40 37 350 26 27 -12°
DN 1506 SCP-2 DNS1506B TRX15 (*)
3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S25T - PDUN R/L 11 32 25 23 300 35 17 -11°
l l DN_ _ 1104_ _
S - PDUN R/L
S32U - PDUN R/L 15 04 l l 40 32 30 350 40 22 -11° DN_ _ 1504_ _
S40V - PDUN R/L 15 l l 50 40 37 400 56 27 -11°
DN_ _ 1506_ _
S50W - PDUN R/L 15 q q 63 50 47 450 63 35 -10°

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN, PCD Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PDUN R/L

S25T ....11 DNMG 1104_ _ NGU - DNGA 1104_ _ LCL3DB-SD LCS3DB-SD – – LH020
S32U ....15 04 DNMG 1504_ _ NGU DNMM 1504_ _ NMP DNGA 1504_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S40V ....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S50W....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030

E9
Boring Bars For Negative SN _ _ - Inserts ( a = 0°)
S…PSKN Type

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S25T - PSKN R/L 12 l l 32 25 23 300 42 17 -11°
S - PSKN R/L S32U - PSKN R/L 12 l l 40 32 30 350 45 22 -10° SN_ _ 1204_ _
S40V - PSKN R/L 12 l l 50 40 37 400 50 27 -10°

S40V - PSKN R/L 15 l 63 40 47 400 60 35 -10°
SN_ _ 1506_ _
S50W - PSKN R/L 15 q q 63 50 47 450 60 35 -10°

S50W - PSKN R/L 19 q q 63 50 47 450 60 35 -9° SN_ _ 1906_ _

All figures show right hand tools.


Boring Bars
for neg. Insert

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PSKN R/L

S25T....12 SNMG 0903_ _ NGU - - LCL4C-SD LCS4B-SD – – LH025


S32U....12 SNMG 1204_ _ NGU SNMM 1204_ _ NMP SNGA 1204_ _ LCL4T-SD LCS41BS-SD LSS42SD LSP4SD LH030
S40V....12 SNMG 1204_ _ NGU SNMM 1204_ _ NMP SNGA 1204_ _ LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030
S....15 SNMG 1506_ _ NGU SNMM 1506_ _ NMP - LCL5SD LCS5B-SD LSS53SD LSP5SD LH030
S....19 SNMG 1906_ _ NGU SNMM 1906_ _ NMP - LCL5C-SD LCS6B-SD LSS63SD LSP6SD LH040

E10  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
RIGIDITY - ECONOMY - PRECISION Boring Bars
”T-REX” Type
Internal Turning & Copying

S-DTR
Profiling

Spare Parts

Holders Above figures show right hand tools.


Stock Dimensions (mm)
Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L øDmin ød h l1 l2 f g e
S32S-DTR55C R/L-17 l m 44 32 30 250 40 22 -12° 7 BFTX0307N
TSW040 TRX10 *
( )
TRCP3 S-SP4-20 BX0520 TRW5505
S40T-DTR55C R/L-17 l m 50 40 37 300 40 25 -10° 6,2 2,0
*
( ) Note: Wrench (TRX10) for shim is not included.

Advantages

Boring Bars
for neg. Insert
T-REX Inserts for Maximum Economy
With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4
edge DNMG insert.

Inserts Coated
Coated Carbide Cermet
AC8015P

AC8025P

AC810P

AC630M
AC820P

AC830P

T3000Z

Applic. Shape Cat. No. r


TRM 551704-FL 0,4 m m
Finishing
Fine

551708-FL 0,8 m m
FL
TRM 551704-LU 0,4 l m p p p m
551708-LU 0,8 l m p p p m
Finishing

LU 551712-LU 1,2 m m p p m
TRM 551704-SU 0,4 m p m m
551708-SU 0,8 m p p m m
SU 551712-SU 1,2 m p m
TRM 551704-GU 0,4 m m p p p m
Light Cut

551708-GU 0,8 m m p p p m Application P Steel


GU 551712-GU 1,2 m m p p p M Stainless steel

Recommended Cutting Conditions l l Cutting speed (m/min)


Coated Carbide Coated Cermet
Grade
AC810P AC8025P AC820P AC830P AC630M T3000Z
l l l l l l l l l l l l
Low carbon steel 220 400 150 350 120 300 100 400
150 350 120 300
Work l l l l l l l l l l l l
Alloy steel
materials 150 300 100 250 100 250 80 200 80 230 100 250
Stainless steel l l l l
50 150 100 160
Finishing
Application
Medium cutting
range
Interrupted cutting
Preferred choice Suitable

E11
Boring Bars For Negative TN _ _- Inserts ( a = 0°)
D…DTFN / S…PTFN Type

D
D-DTFN
Stop boring Insert (eg.)

N-GU

Spare Parts
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. øDmin g Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l1 l2 f bolt Screw
Boring Bars
for neg. Insert

D25T - DTFN R/L 1604-32 l l 32 25 23 300 21 17 -12° TNS1603B


D32T - DTFN R/L 1604-40 l 40 32 30 300 26 22 -10° TN BFTX0307N
l 1604 SCP-1 TRX10 (*) LH040 LH025
TNS1604B 2,0
D40U - DTFN R/L 1604-50 l l 50 40 37 350 26 27 -10°
* Note: Wrench (TRX type) for shim screw is not included.
( )

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S20S - PTFN R/L 11 25 20 18 250 30 13 -12° TN_ _ 1103_ _
S - PTFN R/L
S25T - PTFN R/L 16 l l 32 25 23 300 43,3 17 -13°
S32U - PTFN R/L 16 l l 40 32 30 350 49,6 27 -12°
S40V - PTFN R/L 16 l 50 40 37 400 49,5 27 -11° TN_ _ 1604_ _
S50W - PTFN R/L 16 q q 63 50 47 450 56 35 -10°

S40V - PTFN R/L 22 l l 50 40 37 400 59 27 -11°
TN_ _ 2204_ _
S50W - PTFN R/L 22 q 63 50 47 450 66 35 -10°

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PTFN R/L

S....11
- - - LCL3T-SD LCS3B-SD – – LH020
S....16 TNMG 1604_ _ NGU TNMM 1604_ _ NMP TNGA 1604_ _ LCL3SD LCS3TB-SD LST317SD LSP3SD LH025
S....22 TNMG 2204_ _ NGU TNMM 2204_ _ NMP TNGA 2204_ _ LCL4SD LCS42BS-SD LST42SD LSP4SD LH030

E12 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
For Negative WN _ _- Inserts ( a = 0°) Boring Bars
D…DWLN / S…MWLN Type

D-DWLN
Bottom facing Insert (eg.)

N-GU

Spare Parts
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. øDmin Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l1 l2 f g bolt Screw

Boring Bars
for neg. Insert
D25T - DWLN R/L 0804-32 l l 32 25 23 300 26 17 -12° WNS0803B BFTX0307N TRX10 (*)
D32T - DWLN R/L 0804-40 l l 40 32 30 300 26 22 -10° WN 0804 SCP-2 BFTX0409N LH040 LH025
D40U - DWLN R/L 0804-50 l l 50 40 37 350 26 27 -10°
WNS0804B 3,4
TRX15 (*)

* Note: Wrench (TRX type) for shim screw is not included.


( )

Holders

Tool holders (M type) Stock Dimensions (mm)


Cat. No.
with wedge clamp system
R L øDmin d h l 1 l 2 f g

S - MWLN R/L S25R - MWLN R/L 08 l l 32 25 23 200 28 17 -15°



S32S - MWLN R/L 08 l l 40 32 30 250 28 22 -14° WNMG 0804_ _

S40T - MWLN R/L 08 l l 50 40 37 300 28 27 -12°

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder Clamp Double screw Pin Shim Wrench
Double sided One sided

S - MWLN R/L

S....08 WNMG 0804_ _ NGU WNMM 0804_ _ NMP HE060011W WB 6-16 HE060011P HE060011E LH025, LH030

E13
Boring Bars For Positive CC _ _- Inserts ( a = 7°)
B/D/S…SCLC Type

B Type D Type Insert (ex.)


B/D-SCLC
(Fig.1) (Fig.2)
Min. Bore Dia.

Bottom facing Oil hole

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - SCLC R/L 0602-10 l l 10 8 7 100 5,5 19 -13° BFTX02505N
B10K - SCLC R/L 0602-12 1.
B type l l 12 10 9 125 6 21 -12° CC T 0602 1,1 TRX08
Boring Bars
for pos. Insert

D12M - SCLC R/L 0602-14 l l 14 12 11 150 7 25 -10° BFTX02506N


Anti-vibration D16R - SCLC R/L 09T3-18 l l 18 16 15 200 11 30 -8° BFTX0407N
D20S - SCLC R/L 09T3-22 CC T 09T3 TRX15
D type l l 22 20 18 250 13 30 -7° 2. BFTX0409N
with oil hole D25T - SCLC R/L 1204-32 l l 32 25 23 300 17 38 -6° BFTX0511N
D32T - SCLC R/L 1204-40 CC T 1204 TRX20
l l 40 32 30 300 20 53 -6° 5,0
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S10K - SCLC R/L 06 s s 13 10 9 125 9 7 -12°
S - SCLC R/L S12M - SCLC R/L 06 s s 16 12 11 150 11 9 -10° CC_ _ 0602_ _
S16R - SCLC R/L 06 l l 20 16 15 200 15 11 -8°

S16R - SCLC R/L 09 s s 20 16 15 200 15 11 -8°
CC_ _ 09T3_
S20S - SCLC R/L 09 s s 25 20 18 250 20 13 -7° _

S25T - SCLC R/L 12 s 32 25 23 300 20 17 -6°
S32U - SCLC R/L 12 l l 40 32 30 350 25 22 -10° CC_ _ 1204_ _
S40V - SCLC R/L 12 l 50 40 37 400 25 27 -8°

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets Screw Wrench

S - SCLC R/L

S.....06 CCMT 0602_ _ NFP CCGW 0602_ _ - BFTX02505N 1,1 TRX08


S16R.....09 CCMT 09T3_ _ NFP CCGW 09T3_ _ - BFTX0407N 3,0 TRX15
S20S.....09 CCMT 09T3_ _ NFP CCGW 09T3_ _ - BFTX0409N 3,4 TRX15
S.....12 CCMT 1204_ _ NFP CCGW 1204_ _ - BFTX0511N 5,0 TRX20

E14 l = Euro stock q = Delivery


p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
For Positive CP _ _- Inserts ( a = 11°) Boring Bars
S/C…SCLP Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S10K - SCLP R/L 08 l l 12 10 9 125 12 6 -5°
CP_ T 0802_ _
S - SCLP R/L S12M - SCLP R/L 08 l l 16 12 11 150 15 8 -3°
S16R - SCLP R/L 09 l 20 16 15 200 18 10 -3°
Steel shank CP_ T 0903_ _
S20S - SCLP R/L 09 l l 25 20 18 250 18 12,5 0
S25T - SCLP R/L 12 l l 28 25 22 300 17,4 14 -3° CP_ T 1204_ _

Boring Bars
for pos. Insert
C10Q - SCLP R/L 08 l q 12 10 9 180 15 6 -5°
CP_ T 0802_ _
C - SCLP R/L C12R - SCLP R/L 08 q q 16 12 11 200 15 8 -2°
C16S - SCLP R/L 09 l q 20 16 15 250 15 10 -2° CP_ T 0903_ _
Carbide shank

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Screw Wrench

S/C-SCLP R/L

S/C 10.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 12.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 16.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 20.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 25.....12 CPGT 1204_ _ NSD - BFTX 0509 A 5,0 TRX 20

E15
Boring Bars For Positive DC _ _- Inserts ( a = 7°)
B/D/S…SDUC Type

B Type D Type Insert (ex.)


B/D-SDUC
(Fig.1) (Fig.2)
Min. Bore Dia.

Copying D
D Oil hole

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B10M - SDUC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
B type BFTX02506N
DC T 0702 TRX08
Boring Bars
for pos. Insert

D12M - SDUC R/L 0702-16 l l 16 12 11 150 9 3,5 -8° 1,5


Anti-vibration D16R - SDUC R/L 0702-20 l l 20 16 15 200 11 4,0 -6°
D type D20S - SDUC R/L 11T3-25 l l 25 20 18 250 13 4,5 -6° 2.
with oil hole D25S - SDUC R/L 11T3-32 l 32 25 22 250 17 7,0 -6° BFTX0409N
l DC T 11T3 TRX15
3,4
D32T - SDUC R/L 11T3-40 l l 40 32 30 300 22 8,0 -6°
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 f e g
S10K - SDUC R/L 07 l l 13 10 9 125 7 2,5 -8°
S - SDUC R/L S12M - SDUC R/L 07 l l 16 12 11 150 9 3,5 -8° DC_ _ 0702_ _
S16R - SDUC R/L 07 l l 20 16 15 200 11 4 -6°

S20S - SDUC R/L 11 l l 25 20 18 250 13 4,5 -6°
S25T - SDUC R/L 11 l l 32 25 22 300 17 7,5 -6° DC_ _ 11T3_ _
S32U - SDUC R/L 11 l l 40 32 30 350 22 11 -6°

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN, PCD Screw Wrench

S - SDUC R/L
S - SDQC R/L

S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15

E16 l = Euro stock Recommended Tightening Torque (N·m)


For Positive DC _ _- Inserts ( a = 7°) Boring Bars
B/D/S…SDQC Type

B Type D Type
B/D-SDQC
(Fig.1) (Fig.2) Insert (ex.)
Min. Bore Dia.

Copying D
D Oil hole

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B10M - SDQC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
B type BFTX02506N
DC T 0702 TRX08

Boring Bars
for pos. Insert
D12M - SDQC R/L 0702-16 l l 16 12 11 150 9 3,5 -8° 1,5
Anti-vibration D16R - SDQC R/L 0702-20 l l 20 16 15 200 11 4,0 -6°
D type D20S - SDQC R/L 11T3-25 l l 25 20 18 250 13 4,5 -6° 2.
with oil hole D25S - SDQC R/L 11T3-32 l 32 25 22 250 17 7,0 -6° BFTX0409N
l DC T 11T3 TRX15
3,4
D32T - SDQC R/L 11T3-40 l l 40 32 30 300 22 7,0 -10°
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 f e g
S10K - SDQC R/L-07 l l 13 10 9 125 7 2,5 -8°
S - SDQC R/L S12M - SDQC R/L-07 l l 16 12 11 150 9 3,5 -8° DC_ _ 0702_ _
S16R - SDQC R/L-07 l l 20 16 15 200 11 4 -6°

S20S - SDQC R/L-11 l l 25 20 18 250 13 4,5 -6°
DC_ _ 11T3_ _
S25T - SDQC R/L-11 l l 32 25 22 300 17 7 -6°

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN, PCD Screw Wrench

S - SDUC R/L
S - SDQC R/L

S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15

E17
Boring Bars For Positive SP _ _- Inserts ( a = 11°)
S/C…SSKP Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S12M - SSKP R/L 09 16 12 11 150 9 8 -6°
l
S - SSKP R/L S16R - SSKP R/L 09 l l 20 16 15 200 6,8 10 -4°
SP_ T 0903_ _
S20S - SSKP R/L 09 l q 25 20 18 250 8,5 12,5 -2°
Steel shank
S25T - SSKP R/L 09 l 28 25 22 300 5 14 0
Boring Bars
for pos. Insert

C12R - SSKP R/L 09 l 16 12 11 200 25 8 -6°


C - SSKP R/L C16S - SSKP R/L 09 l 20 16 15 250 30 10 -4°
SP_ T 0903 _ _
Carbide shank

All figures show right hand tools.

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
SPGT figure shows left hand tool.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Screw Wrench

S/C-SSKP R/L

S/C 12.....09
S/C 16.....09
SPGT 0903_ _ L/R-SD SPGW 0903_ _ BFTX 0307 A 2,0 TRX 10
S 20.....09
S 25.....09

E18 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive TC _ _- Inserts ( a = 7°) Boring Bars
S …STFC Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S10K - STFC R/L 09 l l 13 10 9 125 - 10,5 -12° TC_ _ 0902_ _
S - STFC R/L
S12M - STFC R/L 11 l l 16 12 11 150 10 9 -10°
91 S16R - STFC R/L 11 l l 20 16 15 200 12 11 -6° TC_ _ 1102_ _
S20S - STFC R/L 11 l l 25 20 18 250 14 13 -3°

S25T - STFC R/L 16 l q 32 25 23 300 18 17 -6°
S32U - STFC R/L 16 l 40 32 30 350 20 22 -10° TC_ _ 16T3_ _
S40V - STFC R/L 16 q 50 40 37 400 25 27 -8°

Boring Bars
for pos. Insert
All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN, PCD Screw Wrench

S - STFC R/L

S.....09 TCMT 0902_ _ NFP - TCGW 0902_ _ BFTX02205N 0,5 TRX06


S.....11 TCMT 1102_ _ NFP TCMT 1102_ _ NSK TCGW 1102_ _ BFTX02506N 1,5 TRX08
S.....16 TCMT 16T3_ _ NFP TCMT 16T3_ _ NSK TCGW 16T3_ _ BFTX0409N 3,4 TRX15

E19
Boring Bars For Positive TB / TP _ _- Inserts ( a = 5, 11°)
B/D/S/C…STUP (B) Type

B Type D Type
B/D-STUP
(Fig.1) (Fig.2) Insert (ex.)
Min. Bore Dia.
Oil hole
Stop boring

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - STUP R/L 0802-10 l l 10 8 7 100 5 13 -10° TP T 0802 BFTX0204A 0,5 TRX06
B10K - STUP R/L 1103-12 1.
B type l l 12 10 9 125 6 15 -8°
D12M - STUP R/L 1103-14 l l 14 12 11 150 7 17 -7° BFTX0306A
TP T 1103 2,0 TRX10
Boring Bars
for pos. Insert

Anti-vibration D16R - STUP R/L 1103-18 l l 18 16 15 200 9 18 -4°


D type D20S - STUP R/L 1103-22 l l 22 20 18 250 11 18 -3° 2. BFTX0307A 2,0
with oil hole D25T - STUP R/L 1604-28 l l 28 25 22 300 14 18 -2° BFTX0410A
D32T - STUP R/L 1604-40 TP T 1604 TRX15
l l 40 32 30 300 20 13 -2° 3,4
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S08H - STUB R/L 06-01 l l 8 8 7 100 30 4 -12° TB_T 0601_ _
S - STUP/B R/L S08H - STUP R/L 08-02 l l 10 8 7 100 13 5 -10° TP_T 0802_ _
S10K - STUP R/L 11-03 l l 12 10 9 125 15 6 -8°
Steel shank
S12M - STUP R/L 11-03 l l 16 12 11 150 17 8 -6° TP_T 1103_ _
S16R - STUP R/L 11-03 l l 20 16 15 200 18 10 -2°
S20S - STUP R/L 16 l l 25 20 18 250 18 12,5 -3°
TP_T 1604_ _
S25T - STUP R/L 16 l l 28 25 22 300 18 14 -2°

C08M - STUB R/L 06 l l 8 8 7 150 50 4 -12° TB_T 0601_ _


C - STUP/B R/L C08M - STUP R/L 08 l l 10 8 7 150 18 5 -10° TP_T 0802_ _
Carbide shank C10Q - STUP R/L 11 l l 12 10 9 180 19 6 -8°
C12R - STUP R/L 11 l 16 12 11 200 25 8 -6° TP_T 1103_ _
C16S - STUP R/L 11 l q 20 16 15 250 30 10 -4°

Applicable Inserts Spare Parts


Holder Carbides, Cermets CBN, PCD Screw Wrench

S/C-STU_  R/L

S/C 08.....06-01 TBGT 0601_ _L/R-W - BFTX 0204 A 0,5 TRX 06


S/C 08.....08-02 TPGT 0802_ _L/R-W TPMW 0802_ _ BFTX 0204 A 0,5 TRX 06
S/C 10.....11-03 TPGT 1103_ _L/R-W TPGW 1103_ _ BFTX 0306 A 2,0 TRX 10
S/C 12/16.....11-03 TPGT 1103_ _L/R-W TPGW 1103_ _ BFTX 0307 A 2,0 TRX 10
S 20/25.....16 TPGT 1604_ _L/R-W TPGW 1604_ _ BFTX 0410 A 3,4 TRX 15

E20 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive VB _ _- Inserts ( a = 5°) Boring Bars
D…SVUB / SVZB Type
Fig.1 Fig.2

Anti-vibration D type Oil hole D min Oil hole


with oil hole

D-SVUB Insert (ex.)

Copying

Spare Parts

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp


Cat. No. øDmin Fig. Insert (ex.) Pin Shim Screw Wrench Wrench
R L ød h l1 f e g screw
D16R - SVUB R/L 1103-22 l l 22 16 15 200 13 5 -7°
1. VB 1103 BFTX02506 TRX08

Boring Bars
for pos. Insert
D20S - SVUB R/L 1103-27 l l 27 20 18 250 15 5 -5° – – – –
D25T - SVUB R/L 1604-35 l l 35 25 23 300 20,5 9 -7,5° BFTX03508
D32T - SVUB R/L 1604-40 l 40 32 30 300 22 9 -7,5°
2. VB 1604 2,0
TRX10
l VP32B BH03504 SVP32 LH020

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Fig.1 Fig.2

Anti-vibration D type Oil hole Oil hole


with oil hole

D-SVZB Insert (ex.)

Copying

Spare Parts

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp


Cat. No. øDmin Fig. Insert (ex.) Pin Shim Screw Wrench Wrench
R L ød h l1 f e g screw
D16R - SVZB R/L 1103-22 l l 22 16 15 200 13 5 -7
D20S - SVZB R/L 1103-27 1. VB 1103 BFTX02506 TRX08
l l 27 20 18 250 15 5 -5 – – – –
D25T - SVZB R/L 1604-35 l l 35 25 23 300 20,5 9 -7,5 BFTX03508
D32T - SVZB R/L 1604-40 2. VB 1604 TRX10
l l 40 32 30 300 22 9 -7,5 VP32B BH03504 SVP32 2,0 LH020

E21
Boring Bars For Positive VB _ _- Inserts ( a = 5°)
S…SVQB / SVUB, SVZB Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 f g e
S16R - SVQB R/L 11 l l 22 16 15 200 13 -6,5°
VB_ _ 1102_ _
S - SVQB R/L S20S - SVQB R/L 11 l l 27 20 18 250 15 -6,5°

S25T - SVQB R/L 16 l l 35 25 23 300 20,5 -6,5°


S32U - SVQB R/L 16 l l 40 32 30 350 22 -6,5° VB_ _ 1604_ _
S40V - SVQB R/L 16 q q 50 40 37 400 27 -6,5°

S16R - SVUB R/L 11 l l 22 16 15 200 13 -7,5°


VB_ _ 1102_ _
S - SVUB R/L
Boring Bars
for pos. Insert

S20S - SVUB R/L 11 l l 27 20 18 250 15 -7,5°

S25T - SVUB R/L 16 l l 35 25 23 300 20,5 -7,5°


S32U - SVUB R/L 16 l l 40 32 30 350 22 -7,5° VB_ _ 1604_ _
S40V - SVUB R/L 16 q q 50 40 37 400 27 -7,5°

S16R - SVZB R/L 11 l l 22 16 15 200 13 -7,5° 5


VB_ _ 1102_ _
S - SVZB R/L S20S - SVZB R/L 11 l l 27 20 18 250 15 -7,5° 5

S25T - SVZB R/L 16 l l 35 25 23 300 20,5 -7,5° 9


S32U - SVZB R/L 16 l l 40 32 30 350 22 -7,5° 9 VB_ _ 1604_ _
S40V - SVZB R/L 16 q 50 40 37 400 27 -7,5° 10

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Pin Clamp bolt Shim Screw Wrench Wrench

S16R VBMT 1102_ _ NFP VBMT 1102_ _ NSK - - - - BFTX02506N


BFTX02506N TRX08 -
S20S VBMT 1102_ _ NFP VBMT 1102_ _ NSK - - - 1,5
- BFTX02506N TRX08 -
S25T VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _ - -
- BFTX03508 TRX10 -
BFTX03508
S32U VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _ VP32B BH03504 SVP32 BFTX03508 TRX10 LH020
2,0
S40V VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _ VP40B BH03504 SVP32 BFTX03508 TRX10 LH020

E22 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive WB _ _- Inserts ( a = 5°) Boring Bars
S/C…SWUB Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g

S - SWUB R/L S08H - SWUB R/L 06-01 l l 5,5 8 7 100 18 3 -12° WBGT 0601_ _

Steel shank

Boring Bars
for pos. Insert
C - SWUB R/L C08K - SWUB R/L 06 l l 5,5 8 7 125 30 3 -12° WBGT 0601_ _

Carbide shank

All figures show right hand tools.

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Screw Wrench

S/C-SWUBR/L

S/C 08.....R 06 WBGT 0601_ _ LW - BFTX 0203 N 0,5 TRX 06


S/C 08.....L 06 WBGT 0601_ _ RW - BFTX 0203 N 0,5 TRX 06

E23
Solid Carbide Boring Bars
BXBR Type
Characteristics
l Economical, two-cornered insert.
l Maximum boring depth 5D (5 times the shank diameter)
l Usable at any desired overhang.
l Shank size = min. bore diameter for easy selection.
(Available from ø 2 mm to ø 5 mm in 0,5 mm increments.)
l KBMX Type cutting edge used, no breaker versions also
available in stock.

Small Hole Finishing DMIN


DCON
10°

WF
BXBR
Stop boring

E1
20°
CDX H
RE
LF
LH
0

Figure shows tool with breaker.


Boring Bars

Solid Carbide Bar


Stock Dimensions (mm)
Cat. No. DMIN Applicable Sleeve
ACZ150 AC530U DCON H LF WF LH CDX E1 RE
BXBR 02005 R m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
3,0
With Breaker

03020 R m 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
BXBR 03505 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
BXBR 02005 R-NB m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R-NB r 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R-NB r 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R-NB m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R-NB m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
03020 R-NB 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
No Breaker

m
BXBR 03505 R-NB r 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R-NB m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016

Adaptor Sleeve (Optional) Spare Parts (For sleeve)


DCB
Cat. No. Stock Applicable Bar Setting
(mm) Screw Wrench
ø16

DCB Screw
HBX 2016 m 2,0 BXBR 020 R(-NB)
HBX 2516 m 2,5 BXBR 025 R(-NB)
15 15 HBX 3016 m 3,0 BXBR 030 R(-NB)
100 HBX 3516 m 3,5 BXBR 035 R(-NB)
HBX 4016 m 4,0 BXBR 040 R(-NB)
HBX 4516 m 4,5 BXBR 045 R(-NB) BFTX 0409 N 3,4 BT 06035 T TRD 15
HBX 5016 m 5,0 BXBR 050 R(-NB)
* BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used.

E24 = Japan stock Recommended Tightening Torque (N·m)


F
Grooving & Parting-Off
Threading Holders
F1–F56

GND Type Grooving Tools Selection Guide GND .. ................................................................................. F 2–15


External Grooving, (Small Tools) GNDM / GNDL ................................................................... F16–17
(Shallow Grooves) GNDS ................................................................................ F18–19
GNDM / GNDMS .................................................................. F20–21
New
External Multi Purpose Grooving/Internal Coolant GNDM JE............................................................................ F22–23

Grooving, Parting-
Off & Threading
External Deep Grooving and Cut-Off GNDL / GNDLS .................................................................. F24–25
New
External Deep Grooving and Cut-Off/Internal Coolant GNDL JE............................................................................. F26-27
Internal Grooving GNDI / GNDIS..................................................................... F28–30
Necking GNDN.................................................................................. F31
Face Grooving GNDF / GNDFS................................................................... F32–35

ISO-PSC Polygon Modular Grooving System Holders PSC..................................................................................... F36/F38


ISO-PSC Polygon Modular Grooving System Inserts GCM.................................................................................... F37/F39
”SumiTurn B-Groove” Holders GWC / GWCS ..................................................................... F40
”SumiTurn B-Groove” Inserts PSC /GWCI /TGA-BF.......................................................... F41
”SumiTurn B-Groove” Inserts TGA R/L (E)......................................................................... F42
”SumiTurn B-Groove” Inserts TGA R/L R, TGA R/L T....................................................... F43

Parting-Off Mini Holders SCT .................................................................................... F44

Sumi-Grip ............................................................................................ F45


”Sumi-Grip Jr.” Steel Type STFH / STFS R/L ............................................................. F46
Sumi-Grip Jr. Inserts WCF (NTL).......................................................................... F47
”Sumi-Grip” Carbide Blade Type WCFH / WCFS R/L.............................................................. F48-49
Sumi-Grip Inserts WCF (NTL).......................................................................... F50

Threading Tools Selection Guide ............................................................................................ F51–52


Cutting Conditions ............................................................................................ F53

External Threading Holders LTER / STER ...................................................................... F54


Internal Threading Holders STIR.................................................................................... F55

F1
Grooving Tool Holders
GND Type
Characteristics
Wide range of application processes
Applicable for grooving, turning, copying, facing,
boring and cut-off.
Achieving stable tool life
An array of chipbreakers improves the efficiency
in chip control in various applications and prevents
unexpected damages caused by chip blockade.
Achieving smooth cutting and high efficiency machining
Holders utilizing one-piece body construction made of
special steel, reduce vibration by 30 % during machining
as compared to conventional types.
Achieving high precision grooving widths with moulded inserts
Grooving insert width tolerance of ±0,03 mm over the
entire range
Cutting Performance
Eliminates Vibration Ensures both, high rigidity and good chip evacuation
Reduces vibration up to 30 % compared to conventional grades Internal
thanks to its high-rigidity design.

Wide pocket improves


chip evacuation
Special die steel
Grooving &
Parting-Off

Special steel

Single-piece construction

 Oil hole
Improved chip evacuation
 Oil hole
Coolant is directed onto rake
Single-piece construction face of cutting edge
Strong Vibration

Stable, Reduced Vibration Unstable Vibration Large Vibration


Low Vibration

GND Type Conventional Tool GND Type Comp. A Comp. B

Work Material: 15CrMo5 Work Material: 15CrMo5


Holder: GNDL R2525M 220 Holder: GNDI R2532 T306
Insert: GCM N2002 GG Insert: GCM N3002 GG
Cutting Conditions: vc = 100 m/min, f = 0,10 mm/rev, ap = 20 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,05 mm/rev, ap = 3,0 mm, wet

Application Examples
Stable and long tool life ensures reliable functionality even
Substantially improved machining efficiency! on automatic production lines!
High rigidity holder enables high load machining at high feed rate. Reduction of chattering prevents unexpected breakage.

Normal Wear Breakage


GND
Type f = 0,30 mm/rev

Compet. f = 0,30 mm/rev


Product Improved efficiency
by over 300 %

Machining Efficiency GND Type Competitor


Work Material: 42CrMo4 Work Material: C53
Holder: GNDL R2525M 320 Holder: GNDM L2525M 618
Insert: GCM N3002 GG (AC530U) Insert: GCM N6030 RG (AC530U)
Cutting Conditions: vc = 130 m/min, f = 0,30 mm/rev, wet Cutting Conditions: vc = 130 m/min, f = 0,30 mm/rev, wet

F2
Grooving Tool Holders

New
GND Type
Internal Coolant Grooving Tool Holder
GNDM-JE Type / GNDL-JE Type
Newly developed 2-hole coolant design optimizes cooling of the
insert and improves chip removal, extending tool life and allowing
for improved speeds and feeds in production.
Grooving width range from 2,0 to 6,0 mm.
Achieves both high efficiency in high speed machining and exten-
sion of tool life due to internal coolant supply to the cutting edge.
Improves chip control by applying direct coolant from cutting edge
side.

Wear Resistance
0,25
Conventional Upper coolant hole improves chip
Flank Wear Width (mm)

0,20 control.

0,15 GNDM-JE

0,10
7 x Tool Life
0,05

Lower coolant hole improves wear


0 20 40 60 80 resistance.
Number of processing grooves (pieces)

Grooving &
Parting-Off
Chip Control

Coolant Pressure: 7 MPA Coolant Pressure: 1 MPA External Coolant

Work Material: Ti-6Al-4V


Holder: GNDM R2525K 312JE
Insert: GCM N3002 GG (AC530U)
Cutting Conditions: vc = 60 m/min, f = 0,1 mm/rev, ap = 5,0 mm, wet

CF Type Chipbreaker for Cut-Off


Lead angle of 10°/15° for improved sharpness in cut-off machining.
New Asymmetrical chipbreaker design provides excellent chip control
even in difficult to machine conditions.

10°/15°

GCMN20003 CF 10 GCMN20003 CF 15 Competitor

Work Material: St42-3


Holder: GNDM R2525M 220
Insert: GCM N3002 CF-10,15 (AC1030U)
Cutting Conditions: n = 2000 min-1, f = 0,08 mm/rev, wet

F3
Grooving Tool Holders
GND Type
Inserts - Chipbreaker Series
Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in
many different types of applications.
Non Ferrous
Grooving / Turning Grooving / Cut-Off Cut-Off Profiling Necking Metals
Low Cutting Low Cutting
General Type Low Feed Type General Type Low Feed Type Cut-Off Type General Type General Type General Type
ForceType ForceType

MG ML GG GL GF CG CF New RG RN GA

Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of
Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge
Front Cutting Front Cutting Edge
0,10 0,05 0,10 0,10 Edge Angle 5° Angle 10°/15° 0,05 0,05
15° 20° 20° 20° 25° 25° 25° 25° 20°
30°

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade
AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K
AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U
AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A
H10 H10 H10 H10 H10 H10 H10 H10 H10 H10
Stock * Only use with GNDIS
Grooving &
Parting-Off

Recommended Cutting Conditions


Work Material Carbon Steel / Alloy Steel Stainless Steel Cast Iron Exotic Alloy

Grade AC830P AC520U AC530U T2500A AC830P AC520U AC530U AC425K AC520U AC530U AC1030U AC520U AC530U AC1030U H10
Cutting Speed
(m/min)
80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 50–200 20–80 20–60 20–60 150–300
Please see cutting data page F14

Excellent Chip Control


Grooving Turning

GND Type Conventional Tool GND Type Conventional Tool


(GG Type Chipbreaker) (ML Type Chipbreaker)
Work Material: 15CrMo5 Work Material: 15CrMo5
Holder: GNDL R2525M 320 Holder: GNDM R2525M 312
Insert: GCM N3002 GG Insert: GCM N3002 ML
Cutting Conditions: vc=100 m/min, f=0,15 mm/rev, ap=12,0 mm, wet Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=0,5 mm, wet

Cut-Off Profiling

GND Type Conventional Tool GND Type Conventional Tool


(CG Type Chipbreaker) (RG Type Chipbreaker)
Work Material: X5CrMo17122 (Ø 30 mm) Work Material: 15CrMo5
Holder: GNDL R2525M 220 Holder: GNDM R2525M 312
Insert: GCM R2002 CG 05 Insert: GCM N3015 RG
Cutting Conditions: vc = 100 m/min, f = 0,15 mm/rev, wet Cutting Conditions: vc=100 m/min, f=0,15 mm/rev, ap=0,1 mm, wet

F4
Grooving Tool Holders
GND Type
Chipbreaker Selection
Grooving / Turning Grooving Cut-Off

MG GG GG
1st Recommendation

General Feed General Feed General Feed

Improved Improved Prevent Nip Improved


Chip Control Chip Control Formation Chip Control
Chipping Chipping Good Chipping
Prevention Prevention Chip Control Prevention

ML GL CG GL
Low Feed General Feed General Feed General Feed
Good Good Good
Chip Control Chip Control Chip Control
Feed Direction
2nd Recommendation

Front Cutting
Edge Angle 5°

Good Reduce Prevent Nip Good Reduce


Chip Control Chattering Formation Chip Control Chattering
Chipping Chipping Chipping
Prevention Prevention Prevention

GF CF New GF
Low Low Low

Grooving &
Parting-Off
Cutting Force Cutting Force Cutting Force

Feed Direction
Front Cutting
Edge Angle
10°/15°

Profiling / Radius Grooving Outside Diameter Necking / Radius Grooving For Non Ferrous Metals
Internal Profiling
Recommendation

RG RN RN GA
General Feed General Feed General Feed General Feed

1st Recom- 2nd Recom-


mendation mendation

w = 2 mm

Grade Selection
Steel Stainless Steel Cast Iron Exotic Alloy Non Ferrous
Metals
1st Recommendation

AC530U/
AC530U/AC1030U AC1030U
AC425K AC520U H10
Uncoated Carbide

Insufficient Wear Importance of Insufficient Wear Chipping Chipping


Resistance Surface Finish Resistance Countermeasures Countermeasures

Chipping Chipping Insufficient Wear


Countermeasures Countermeasures Resistance

AC520U AC520U AC520U


2nd Recommendation

Insufficient Wear Insufficient Wear Chipping


Resistance Resistance Countermeasures
Chipping Chipping Chipping Insufficient Wear Insufficient Wear
Countermeasures Countermeasures Countermeasures Resistance Resistance

AC830P T2500A AC830P AC530U/ AC530U/


Uncoated Cermet AC1030U AC1030U

F5
Grooving Tool Holders
GND Type
For External Machining (Straight Type)
Turning / Profiling Grooving / Cut-Off
New ew
GNDM (Small Tools) GNDS (Shallow Grooves) GNDM GNDM JE GNDL (Small Tools) GNDL GNDL JE N
Straight Type Straight Type Straight Type Straight Type Straight Type Straight Type Straight Type
Shank Size Shank Size
Height x Width Shank Size Height x Width
Shank Size Shank Size Height x Width Shank Size
Shank Size 20 mm x 20 mm 20 mm x 20 mm
Height x Width 25 mm x 25 mm Height x Width 10 mm x 10 mm 25 mm x 25 mm Height x Width
Height x Width 20 mm x 20 mm 20 mm x 20 mm 12 mm x 12 mm 20mm x 20mm
32 mm x 25 mm 32 mm x 25 mm
16 mm x 16 mm 25 mm x 25 mm 32 mm x 32 mm 25 mm x 25 mm 16 mm x 16 mm 32 mm x 32 mm 25mm x 25mm
F16 F18 F20 F22 F16 F24 F26

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for External Machining (Straight Type)


Shank Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Ref.
Type

Size Series
Height Width 1,251,5 2 3 4 5 6 7 8 5 10 15 20 25 30 Page MG ML GG GL GF CG CF RG RN GA
1,25 1,5 GNDL 10
10 10 2 GNDL 10 → F16
3 GNDL 10
1,25 1,5 GNDL 12
12 12 2 GNDL 12,5 → F16
Small Tools

3 GNDL 12,5
GNDM
Grooving &

8
Parting-Off

1,25
1,25 1,5 GNDL 12,5
1,5 GNDM 10
16 16 2 GNDM 12 → F16
2 GNDL 16
3 GNDM 12
3 GNDL 16
1,251,5 GNDM 10 → F20
1,251,5 GNDL 16 → F24
2 GNDS 6 → F18
2 GNDM 10 → F20
2 GNDM-JE 10 → F22
2 GNDL 20 → F24
2 GNDL-JE 20 → F26
3 GNDS 6 → F18
3 GNDM 12 → F20
3 GNDM-JE 12 → F22
3 GNDL 20 → F24
20 20 3 GNDL-JE 20 → F26
25 25 4 GNDS 10 → F18
4 GNDM 18 → F20
Straight Type

4 GNDM-JE 18 → F22
4 GNDL 25 → F24
4 GNDL-JE 25 → F26
5 6 GNDS 10 → F18
5 6 GNDM 18 → F20
5 6 GNDM-JE 18 → F22
5 6 GNDL 25 → F24
5 6 GNDL-JE 25 → F26
7 8 GNDM 18 → F20
7 8 GNDL 25 → F24
3 GNDM 12 → F20
3 GNDL 20 → F24
4 GNDM 18 → F20
32 25* 4 GNDL 25 → F24
32 32 5 6 GNDM 18 → F20
5 6 GNDL 25 → F24
7 8 GNDM 18 → F20
7 8 GNDL 25 → F24
Stock * Make to order item (32x25mm) 1st Recommendation 2nd Recommendation

F6
Grooving Tool Holders
GND Type
For External Machining (L Type)
Turning / Profiling Grooving / Cut-Off
GNDMS GNDLS
L Type L Type
Shank Size Shank Size
Height x Width Height x Width
20 mm x 20 mm 20 mm x 20 mm
25 mm x 25 mm 25 mm x 25 mm

F20 F24

Grooving Width (mm) Grooving Width (mm)


1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0
Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for External Machining (L Type)


Shank Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Ref.
Type

Size Series New


Page
Height Width 1,251,5 2 3 4 5 6 7 8 5 10 15 20 25 30 MG ML GG GL GF CG CF RG RN GA
2 GNDLS 16 → F24
3 GNDMS 10 → F20
20 20 3 GNDLS 16 → F24
4 GNDMS 12 → F20
5 GNDMS 12 → F20
2 GNDLS 18 → F24
L Type

GNDMS

Grooving &
12

Parting-Off
3 → F20
3 GNDLS 18 → F24
25 25 4 GNDMS 14 → F20
4 GNDLS 23 → F24
5 6 GNDMS 14 → F20
5 6 GNDLS 23 → F24
Stock 1st Recommendation 2nd Recommendation

Cassettes for Radial Machining


Grooving
New
GNDCM
Cassette
Applicable
Holder
SumiPolygon
PSC 00 (Straight)
PSC 90 (L Type)

F36

Grooving Width (mm)


1,25 1,5 2,0
3,0 4,0 5,0
6,0 7,0 8,0
Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Radial Grooving Cassettes


Appli- Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Ref.
Type

cable Series New


Holders 1.251.5 2 3 4 5 6 7 8 5 10 15 20 25 30 Page MG ML GG GL GF CG CF RG RN GA
2 GNDCM 12
Cassette

GND00 3 GNDCM 12 → F36


GND90 4 GNDCM 18
5 6 GNDCM 18
Stock 1st Recommendation 2nd Recommendation

F7
Grooving Tool Holders
GND Type
For Face Machining

Grooving / Turning / Profiling


GNDF GNDFS
Straight Type L Type

Shank Size Shank Size


Height x Width Height x Width
20 mm x 20 mm 25 mm x 25 mm
25 mm x 25 mm 32 mm x 32 mm

F32 F34

Grooving Width (mm) Grooving Width (mm)

Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for Face Machining


Shank Cutting Width (mm) Max. Grooving Depth Bore
Ref. Applicable Chipbreaker
Type

Size Series (mm) (mm)


Page
Height Width 3 4 5 6 7 8 5 10 15 20 25 30 50 100 150 200 250 300 1.000 MG ML GG GL GF CG CF RG RN GA
3 GNDF 12 ø35 ø45
3 GNDF 12 ø40 ø55
3 GNDF 18 ø50 ø70
3 GNDF
GNDF 18 ø65 ø100 → F32

3 GNDF 18 ø90 ø150 F28
3 GNDF 18 ø140 ø200
3 GNDF 18
Grooving &
Parting-Off

ø180 ø300
4 GNDF 18 ø40 ø55
4 GNDF 23 ø50 ø70
4 GNDF 23 ø65 ø90
4 GNDF
GNDF 23 → F32

Straight Type

ø85 ø130
20 20 4 GNDF 23 ø125 ø200 F28
4 GNDF 23 ø180 ø300
25 25 4 GNDF 23 ø280 ø1.000
5 GNDF 23 ø50 ø70
5 GNDF 23 ø65 ø90
5 GNDF 23 ø85 ø130 → F32
GNDF →
5 GNDF 23 ø125 ø200
F28
5 GNDF 23 ø180 ø300
5 GNDF 23 ø280 ø1.000
6 GNDF 23 ø50 ø75
6 GNDF 23 ø70 ø110
6 GNDF
GNDF 23 ø100 ø200 → F32


6 GNDF 23 ø180 ø300 F28
6 GNDF 23 ø280 ø1.000
6 GNDFS 20 ø70 ø100
6 GNDFS 20 ø100 ø200
6 GNDFS
GNDFS 20 ø180 ø300 → F34

6 GNDFS 20 ø280 ø1.000 F30
20 20
L Type

6 GNDFS 20 ø450~
25 25 8 GNDFS 20 ø70 ø100
8 GNDFS 20 ø100 ø200
8 GNDFS
GNDFS 20 ø180 ø300 → F34

8 GNDFS 20 ø280 ø1.000 F30
8 GNDFS 20 ø450~
Stock Make to order item 1st Recommendation 2nd Recommendation

F8
Grooving Tool Holders
GND Type
Cassettes for Face Machining

Face Grooving / Turning / Profiling


GNDCF New
Cassette
Applicable
Holder
SumiPolygon
PSC 00 (Straight)
PSC 90 (L Type)

F38
Grooving Width (mm)
1,25 1,5 2,0
3,0 4,0 5,0
6,0 7,0 8,0
Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Face Grooving Cassettes


Max. Grooving Depth Bore
Cutting Width (mm) Ref. Applicable Chipbreaker
Type

Series (mm) (mm)


Page
3 4 5 6 7 8 5 10 15 20 25 30 50 100 150 200 250 300 1.000 MG ML GG GL GF CG CF RG RN GA
3 12 ø40 ø55
3 15 ø50 ø75
3 15 ø65 ø100
3 18 ø90 ø150 →
3 18 ø140 ø200
4 18 ø40 ø55
18

Grooving &
4

Parting-Off
ø50 ø70
4 18 ø65 ø90
4 18
Straight Type

ø85 ø130
4 GNDCF R/L 18 ø125 ø200
4 18 ø180 ø300
→ F38
5 18 ø50 ø70
5 18 ø65 ø90
5 18 ø85 ø130
5 18 ø125 ø200
5 18 ø180 ø300
6 18 ø50 ø75
6 18 ø70 ø110
6 18 ø100 ø200
6 18 ø180 ø300
6 18 ø280 ø1.000
Stock Make to order item 1st Recommendation 2nd Recommendation

F9
Grooving Tool Holders
GND Type
For Necking

GNDN
Straight Type

Shank Size
Height x Width
20 mm x 20 mm
25 mm x 25 mm

F31

Grooving Width (mm)

Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Series for Necking


Shank Cutting Width (mm) Max. Grooving Depth Applicable Chipbreaker
Min. Bore Ref.
Straight Type Type

Size Series (mm)


(mm) Page
2 3 4 5 6 5 10 15 20 25 30 MG ML GG GL GF CG CF RG RN GA
2 2,0 Min.
ø20
20 20 3 2,5 Bore ø20
4 GNDN 3,0 ø30 → F31

45°

25 25 5 3,5 ø30
4,0 Max. Groov. Depth ø30
6
Stock
Grooving &
Parting-Off

Tips for Necking

Notes for Undercutting Recommended Chipbreaker: RN

Distance between Workpiece and Necking


Edge Width Depth of Necking Distance between Workpiece
CW (mm) APMX (mm) and Necking APMX2 (mm)
DMIN

2,0 1,50 0,64


3,0 2,00 0,79
4,0 3,00 1,29
AP
M
X

APMX2

5,0 3,50 1,44


6,0 4,00 1,59

APMX2

The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width.
To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as specified
for GNGN type holders.

Chip Shape

Work Material: 34CrMo4


Holder: GNDN R2020K 325-020
Insert: GCM N3015 RN
Cutting Conditions: vc = 100m/min, f = 0,1mm/rev
Depth of Necking = 1,0mm, wet

F10
Grooving Tool Holders
GND Type
For Internal Machining (≥ Ø 14 mm ~ ) For Internal Machining (≥ Ø 32 mm ~ )

Grooving / Turning / Copying Grooving / Turning / Copying


GNDIS GNDI
Straight Type Straight Type

Ø 12 mm Ø 25 mm
Ø 16 mm Ø 32 mm
Ø 20 mm Ø 40 mm
F30 F28

Grooving Width (mm) Grooving Width (mm)

Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Series for Internal Machining (≥ Ø 14 mm ~ )


Shank Cutting Width (mm) Max. Grooving Depth
Min. Bore Ref. Applicable Chipbreaker
Type

Size Series (mm)


(mm) Page
ØDs(mm)
Straight Type

Grooving &
Parting-Off
→ F30

Stock GNDIS type: use smaller GXM type inserts 1st Recommendation

Series for Internal Machining (≥ Ø 32 mm ~ )


Shank Cutting Width (mm) Max. Grooving Depth Applicable Chipbreaker
Min. Bore Ref.
Straight Type Type

Size Series (mm)


(mm) Page
ØDs(mm) MGML GG GL GF CG CF RG RN GA

→ F28

Stock 1st Recommendation 2nd Recommendation

F11
Grooving Tool Holders
GND Type
Key Points for Face Machining
Holder Selection Precautions for Groove Expansion
Recommended Chipbreaker: MG, ML, GG, GL, GF

Max. Diameter Min. Bore


1
2
3
Min. Diameter
4
5

Select a holder so that the outer diameter of the first groove to If the first groove meets the range of the effective grooving
be machined comes within the range of maximum and mini- diameter during groove expansion, the grooving diameter will
mum grooving diameter of the holder. not be limited for the second and later passes.

Precautions for Turning Recommended Chipbreaker: MG, ML


Considering the rigidity of the holder, we recommend machining from the outside to the inside.

Outer Side Inner Side Not Recommended: Inner Side Outer Side

Feed Dir. Feed Dir.


Cutting Point Cutting Point
If machining is performed
toward the outside, the wall
Grooving &

thickness remaining on the


Parting-Off

principal force side will be-


come thinner, which reduces
the rigidity of the holder.
Principal Force Principal Force

- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the
second and later passes.
- Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation.
(In face grooving, broken chips easily get stuck in grooves, which causes problems.)
- When breaking chips, step feed is required.

Key Points for Internal Machining


Precautions for Internal Machining Recommended Chipbreaker: ML, GL
If the prepared hole diameter is small, use an ML or GL low-feed chipbreaker, each of which reduces chip curl diameter, to ensure adequate
chip evacuation.

MG ML GG GL

GCMN 3004 MG GCMN 3002 ML GCMN 3002 GG GCMN 3002 GL


Work Material: 15CrMo5 (Ø 25 mm)
Holder: GNDI R2532 T306
Insert: GCM N300
Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=3,0 mm, wet
Internal Machining External Machining
GG GG Chip shapes differ between internal and external
  machining even under the same cutting conditions.

Work Material: 15CrMo5


Holder: GNDL R2525M 320
Insert: GCM N3002 GG
GCMN 3002 GG GCMN 3002 GG Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=5 mm, wet

F12
Grooving Tool Holders
GND Type
Notes on how to Attach Inserts
1 Remove any foreign particles or oil from the insert seat before attaching the insert.
2 Ensure the seat location is clean and free of damage.
3 Slide the insert level over its seat.
4 Push the insert with its opposite end (the holder side) firmly against the insert stop end.
5 The recommended tightening torque is 5 N.m. Tightening above the recommended torque may damage
the insert or the holder which could cause injury and other accidents.
3 Attach insert on the seat flat. 4 Push insert fully into place.
Torque: 5 N.m

Slide horizontally

Insert
stop end

Notes on how to Apply Holders


1 Remove any foreign particles or oil from the tool post before attaching the holder.
2 Ensure the seat location is clean and free of damage.
3 Attach the holder so that the insert is perpendicular to the workpiece.
4 Set holder with shortest possible overhang.
5 When grooving or turning, adjust the center height of the cutting edge to as close ±0 mm as possible.
(Within ±0,1 mm is recommended)

Grooving &
Parting-Off
6 Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height
of the cutting edge to a value from 0,0 to +0,2 mm).
A lower center height will result in larger nip at the center.

3 Attach at right angle 4 Set with short overhang 6 Center height adjustment
to workpiece. in cut-off applications

Center height: 0 to ±0,2 mm

Overhang

Work Piece

Notes on Setting Coolant Supply Nozzle Maximum Depth of Cut


Set the coolant supply nozzle so that coolant can Maximum depth of cut when pulling up with RG
be supplied from the top of the upper clamp unit. chipbreaker

Work Piece

E1

Grooving Max. Depth of Cut


Width (mm) (mm)
CW E1
3,0 0,15
4,0 0,20
5,0 0,25
6,0 0,30
E1 7,0 0,35
8,0 0,40

F13
Grooving Tool Holders
GND Type
Chipbreaker Selection Guide
Groov. Recommended Cutting Conditions Nose
Width Radius Inserts
(mm) Grooving Turning (mm)
breaker

1,25 GF 0,05 GCM N125005 - GF


Chip-

0 0,1 0,2 0,3 0,4 0,5 0,6


Feed Rate (mm/rev)
breaker

1,5 GF 0,05 GCM N150005 - GF


Chip-

0 0,1 0,2 0,3 0,4 0,5 0,6


Feed Rate (mm/rev)
4,0 GCM R/L20002 - CF-10
ML 0,02
GCM R/L20002 - CF-15

Depth of Cut (mm)


GG
Chipbreaker

3,0 GCM N20 02 - ML


GL
GF GCM N20 02 - GG
CG 2,0
2,0 CF 0,2
GCM N20 02 - GL
RN 1,0 ML RN GCM N20 02 - GF
GA GA GCM R/L2002 - CG-05
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCG N20 02 - GA
Feed Rate (mm/rev) Feed Rate (mm/rev)
1,0 GCM N20 10 - RN
0,02 GCM R/L30002 - CF-10
MG 4,0
GCM R/L30002 - CF-15
ML
Depth of Cut (mm)

GG GCM N30 02 - ML
Chipbreaker

3,0
GL GCM N30 02 - GG
GF 0,2 GCM N30 02 - GL
2,0
3,0 CG
CF
ML MG
RG / RN
GCM
GCM
N30 02 - GF
R/L3002 - CG-05
RG 1,0 GCG N30 02 - GA
RN GCM N30 04 - MG
GA GA 0,4
0 0,1 0,2 0,3 0,4 0,5 0,6 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCM N30 04 - GG
Feed Rate (mm/rev) Feed Rate (mm/rev) 1,5 GCM N30 15 - RG
GCM N30 15 - RN
MG 4,0 GCM N40 02 - GG
ML GCM N40 02 - GL
Depth of Cut (mm)

0,2 GCM N40 02 - GF


GG
Chipbreaker

3,0
Grooving &
Parting-Off

GL GCM R/L4002 - CG-05


GF ML MG
2,0 GCM N40 04 - ML
4,0 CG
RG
RG / RN
0,4 GCM N40 04 - GG
1,0
RN GCG N40 04 - GA
GA GA 0,8 GCM N40 08 - MG
0 0,1 0,2 0,3 0,4 0,5 0,6 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCM N40 20 - RG
Feed Rate (mm/rev) Feed Rate (mm/rev) 2,0
GCM N40 20 - RN
4,0 GCM N50 02 - GG
MG
Depth of Cut (mm)

0,2 GCM N50 02 - GL


ML
Chipbreaker

3,0 GCM N50 02 - GF


GG ML MG
GL RG / RN GCM N50 04 - ML
2,0
5,0 GF
RG GA 0,4 GCM N50 04 - GG
RN 1,0 GCG N50 04 - GA
GA 0,8 GCM N50 08 - MG
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCM N50 25 - RG
Feed Rate (mm/rev) Feed Rate (mm/rev) 2,5
GCM N50 25 - RN
4,0 GCM N60 02 - GG
MG 0,2 GCM N60 02 - GL
Depth of Cut (mm)

ML ML MG
Chipbreaker

GG
3,0 GCM N60 02 - GF
GL RG / RN GCM N60 04 - ML
2,0
6,0 GF
RG GA 0,4 GCM N60 04 - GG
RN 1,0 GCG N60 04 - GA
GA 0,8 GCM N60 08 - MG
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCM N60 30 - RG
Feed Rate (mm/rev) Feed Rate (mm/rev) 3,0
GCM N60 30 - RN
4,0 0,2 GCM N70 02 - GF
ML MG
Chipbreaker

MG GCM N70 04 - ML
Depth of Cut (mm)

3,0
ML RG
GG GCM N70 04 - GG
2,0 0,4
7,0 GL
GF
GCM N70 04 - GL
RG 1,0
GCM N70 04 - GF
0 0,1 0,2 0,3 0,4 0,5 0,6
Feed Rate (mm/rev) 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0,8 GCM N70 08 - MG
Feed Rate (mm/rev) 3,5 GCM N70 35 - RG
4,0 0,2 GCM N80 02 - GF
ML MG
MG GCM N80 04 - ML
Depth of Cut (mm)

RG
Chipbreaker

3,0
ML
GG GCM N80 04 - GG
2,0 0,4
8,0 GL
GF
GCM N80 04 - GL
RG 1,0
GCM N80 04 - GF
0 0,1 0,2 0,3 0,4 0,5 0,6
Feed Rate (mm/rev) 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0,8 GCM N80 08 - MG
Feed Rate (mm/rev) 4,0 GCM N80 40 - RG

Recommended Cutting Conditions


Work Material P Carbon Steel, Alloy Steel M Stainless Steel K Cast Iron S Exotic Alloy N

Grade AC830P AC520U AC530U AC530U AC530U AC530U


AC1030U T2500A AC830P AC520U AC1030U AC425K AC520U AC1030U AC520U AC1030U H10
Cutting Speed (m/min) 80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 20–80 20–60 150–300

F14
Grooving Tool Holders
GND Type
Identification Details – Holders

GND M R 25 25 (M) - (T) 3 12 (JE) (- 0 3 5)


1 2 3 4 5 6 7 8 9 10 11

Series Symbol Holder Design Shank Width / Work Dia. Type Max. Grooving Depth Min. Machining Dia.
GND Chart 3 Chart 5 Internal Grooving Chart 8 (mm)

Application Shank Height / Dia. Shank Length Insert Width Coolant Supply
Chart 2 Chart 4 Chart 6 Chart 7 JE: Internal Coolant

2 Application 33 Holder Design 4 Shank


4 Height / Diameter 5 5 Shank Width / Work Dia.

Symbol Application Symbol Direction Application Symbol Height


(mm) Application Symbol Width
(mm)
Grooving / Cut Off /
S External Multi-Purpose Turning / Profiling R Right 10 10 10 10
External/ External/
M External Multi-Purpose Grooving / Cut Off /
Turning / Profiling L Left Face 12 12 Face 12 12
L External Grooving Grooving / Cut Off
Grooving 16 16 Grooving 16 16
(Shank 20 20 (Shank 20 20
External L-Styled (Side Cut) Grooving / Turning / Height) Width)
MS Multi-Purpose Profiling 25 25 25 25
Internal 25 25 Internal 32 32
External L-Styled (Side Cut) Grooving Grooving
LS Grooving (Shank 32 32 (Shank 40 40
Deep Grooving

Grooving &
Parting-Off
Diameter) 40 40 Diameter) 50 50
N Necking Necking
Grooving / Turning /
I Internal Grooving Profiling
Grooving / Turning /
IS Internal Grooving Profiling
Grooving / Turning / 6 Shank Length Insert Width 9 Max. Grooving Depth
F Face Grooving Profiling
8
Grooving / Turning / Groov. Depth Groov. Depth
FS L-Shaped Tools for Facing Profiling Symbol Length (mm) Symbol Groov. Width (mm) Symbol (mm) Symbol (mm)
CM Cassette for Polygon Holder Radial Grooving
JX 120 1,25 1,25 06 6,0 20 20,0
CF Cassette for Polygon Holder Face Grooving K 125 1,5 1,5 08 8,0 23 23,0
M 150 2 2,0 10 10,0 25 25,0
P 170 3 3,0 11 11,0
4 4,0 12 12,0
5 5,0 12,5 12,5
6 6,0 14 14,0
7 7,0 16 16,0
8 8,0 18 18,0
To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.

Identification Details – Inserts

G C M N 30 02 (S) - GG - (05)
1 2 3 4 5 6 7 8 9

Series Symbol Tolerance Insert Width Nose Radius Applicable Chipbreaker


Front Cutt.
Holder Edge Angle
Symbol Groov. Width Sym-
Grooving G Class
(mm) Symbol R (mm) bol Holder Symbol Application PSI
M Class 125 1,25 005 0,05 S GNDIS MG Multi-Purpose: General Feed 05 : 5°
150 1,5 02 0,2 ML Multi-Purpose: Low Feed 10 : 10°
Front Relief Insert Design
Angle 20 2,0 04 0,4 GG Grooving: General Feed 15 : 15°
C: 7° Symbol Direction 30 3,0 08 0,8 GL Grooving: Low Feed
X: Special 40 4,0 15 1,5 GF Grooving: Low Cutting Forces
N Neutral
50 5,0 20 2,0 CG Cut-Off
R Right Hand
60 6,0 25 2,5 CF Cut-Off: Low Cutting Forces
L Left Hand
70 7,0 30 3,0 RG Copying: General Feed
80 8,0 RN Multi-Purpose: General Feed
GA Multi-Purpose: General Feed

F15
Grooving Tool Holders
GNDM /GNDL Type
External Multi-Purpose Small Tools Type (Grooving, Turning, Profiling)

GNDM
External Grooving (Small Tools) External

Cut-Off

Spare Parts
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).

Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia
(mm) Insert Screw ner
R L H B LF WF HF LH WF2 CW CDX
GNDM R/L 1616 JX 1.2508 l l 16 16 120 (16) 16 26 0 1,25 8,0 16 GCM N125005 GF
GNDM R/L 1616 JX 1.510 m m 16 16 120 (16) 16 26 0 1,50 10,0 20 GCM N150005 GF
GNDM R/L 1616 JX 212 m m 16 16 120 (16) 16 30 0 2,00 12,0 24 □
GCM 20- □□ BX0515 4,0 LH040
GNDM R/L 1616 JX 312 m m 16 16 120 (16) 16 30 0 3,00 12,0 24 □
GCM 30- □□
Select holders and inserts with the same grooving width (CW).

External Grooving / Cut-Off Small Tools


Grooving &
Parting-Off

Fig. 1 Fig. 2

GNDL
External Grooving (Small Tools) External

Cut-Off

Above figures show right hand tools. Spare Parts


BFTX0412N LT15-10

Holders BX0515 LH040


Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Fig.
(mm) Insert Screw ner
R L H B LF WF HF HBH LH LH2 WF2 CW CDX
GNDL R/L 1010 JX 1.2510 l l 10 10 120 (10) 10 2,0 18 18,3 0 1,25 10,0 20 GCM N125005 GF
GNDL R/L 1010 JX 1.510 l l 10 10 120 (10) 10 2,0 18 18,3 0 1,50 10,0 20 GCM N150005 GF
1 BFTX0412N 3,0 LT15-10
GNDL R/L 1010 JX 210 l l 10 10 120 (10) 10 2,0 22 22,3 0 2,00 10,0 20 □
GCM 20- □□
GNDL R/L 1010 JX 310 l l 10 10 120 (10) 10 2,0 22 22,3 0 3,00 10,0 20 □
GCM 30- □□
GNDL R/L 1212 JX 1.2512 l l 12 12 120 (12) 12 2,0 19 19,3 0 1,25 12,0 24 GCM N125005 GF
GNDL R/L 1212 JX 1.512 l l 12 12 120 (12) 12 2,0 19 19,3 0 1,50 12,0 24 GCM N150005 GF
1 BFTX0412N 3,0 LT15-10
GNDL R/L 1212 JX 212.5 l l 12 12 120 (12) 12 2,0 22 22,3 0 2,00 12,5 25 □
GCM 20- □□
GNDL R/L 1212 JX 312.5 l l 12 12 120 (12) 12 2,0 22 22,3 0 3,00 12,5 25 □
GCM 30- □□
GNDL R/L 1616 JX 1.2512.5 l l 16 16 120 (16) 16 28 0 1,25 12,5 20 GCM N125005 GF
GNDL R/L 1616 JX 1.512.5 l l 16 16 120 (16) 16 28 0 1,50 12,5 25 GCM N150005 GF
BFTX0515 4,0 LH040
GNDL R/L 1616 JX 216 l l 16 16 120 (16) 16 32 0 2,00 16,0 32 □
2 GCM 20- □□
GNDL R/L 1616 JX 316 l l 16 16 120 (16) 16 32 0 3,00 16,0 32 □
GCM 30- □□
Select holders and inserts with the same grooving width (CW).

F16 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDM / GNDL Type
Inserts for GNDM (Small Tools) / GNGL (Small Tools)
Coated Carbide Cermet Carbide Dimensions (mm)
Application

AC520U

AC530U
AC830P

AC425K
CW

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
General GCM N3004 MG l l l 3,0 ±0,03 0,4 21,1 3,8
Grooving /

m
Turning

Purpose
GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
Low Feed
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
General
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
Copying / Cut-Off

Purpose
N3004 GG l m l 3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
Low Feed
M3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
GCM N125005 GF l 1,25 ±0,03 0,05 17,4 3,2
Low
N150005 GF l 1,5 ±0,03 0,05 17,4 3,7
Cutting
N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
Force
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying

General
Purpose

GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6


Necking
Non Ferrous Face /

General N3015 RN m m m m 3,0 ±0,03 1,5 22,4 3,8


Purpose

GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6


General N3002 GA 3,0 ±0,025 0,2 21,1 3,8
Metals

Grooving &
Purpose

Parting-Off
Coated Carbide Dimensions (mm)
Application

Shape Type Cat. No. AC830P AC520U AC530U AC1030U CW


PSI Cutting RE L S
R L R L R L R L R L Tolerance
Width
Figures show right hand tools. GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6
Cut-Off

General R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8


Purpose R/L4002 CG 05 m m m m l l 5° 4,0 ±0,04 0,2 26,7 4,0
PSI
New GCM R/L20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
Low
Cut-Off

R/L30003 CF 10 l l 10° 3,0 ±0,08 0,03 22,4 3,8


Cutting
R/L20003 CF 15 l l 15° 2,0 ±0,08 0,03 22,4 3,6
Force
R/L30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8
Select holders and inserts with the same grooving width (CW).

F17
Grooving Tool Holders
GNDS Type
External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Profiling)

GNDS
CDX

WF

B
External Grooving External LF

CW
LH

HF

H
Spare Parts
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).

Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth Applicable Cap
Cat. No. (mm) (mm) Spanner
Insert Screw
R L H B LF WF HF LH CW CDX
GNDS R/L 2020 K 206 m m 20 20 125 20 20 30 2,0 6 □
GCM 20- □□
GNDS R/L 2020 K 306 m m 20 20 125 20 20 30 3,0 6 □
GCM 30- □□
GNDS R/L 2020 K 410 m m 20 20 125 20 20 34 4,0 10 □
GCM 40- □□
GNDS R/L 2020 K 510 m m 20 20 125 20 20 34 5,0 10 GCM N50- □□
GNDS R/L 2020 K 610 m m 20 20 125 20 20 34 6,0 10 GCM N60- □□ BX0520 5,0 LH040
GNDS R/L 2525 M 206 m m 25 25 150 25 25 30 2,0 6 □
GCM 20- □□
GNDS R/L 2525 M 306 m m 25 25 150 25 25 30 3,0 6 □
GCM 30- □□
GNDS R/L 2525 M 410 m m 25 25 150 25 25 34 4,0 10 □
GCM 40- □□
GNDS R/L 2525 M 510 m m 25 25 150 25 25 34 5,0 10 GCM N50- □□
□□
Grooving &

GNDS R/L 2525 M 610 25 25 150 25 25 34 6,0 10 GCM N60-


Parting-Off

m m

Select holders and inserts with the same grooving width (CW).

F18 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDS Type
Inserts for GNDS
Coated Carbide Cermet Carbide Dimensions (mm)
Application

AC520U

AC530U
CW

AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning

General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off

General N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1


Purpose N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low Feed
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5

Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6

Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying

N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0


General N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1
Purpose N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


General N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


General N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

Coated Carbide Dimensions (mm)


Application

Shape Type Cat. No. AC830P AC520U AC530U AC1030U CW


PSI Cutting RE L S
R L R L R L R L R L Tolerance
Width
Figures show right hand tools. CG GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6
Cut-Off

R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8


General R/L4002 CG 05 m m m m l l 5° 4,0 ±0,03 0,2 26,7 4,0
Purpose
PSI
CF New GCM R/L20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
Cut-Off

R/L30003 CF 10 l l 10° 3,0 ±0,08 0,03 22,4 3,8


Low R/L20003 CF 15 l l 15° 2,0 ±0,08 0,03 22,4 3,6
Cutting
Force R/L30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8
Select holders and inserts with the same grooving width (CW).

F19
Grooving Tool Holders
GNDM / GNDMS Type
External Multi-Purpose Type (Grooving, Turning, Profiling)

GNDM
External Grooving External

Cut-Off

Use for multi-purpose or profiling


Spare Parts
insert for turning (wide grooves).
Above figures show right hand tools.

Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Insert Screw ner
R L H B LF WF HF LH CW CDX (mm)
GNDM R/L 2020 K 1.2510 l l 20 20 125 20 20 34,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2020 K 1.510 l l 20 20 125 20 20 34,0 1,50 10 20 GCM N150005 GF
GNDM R/L 2020 K 210 m m 20 20 125 20 20 33,6 2,00 10 20 □
GCM 20- □□
GNDM R/L 2020 K 312 m m 20 20 125 20 20 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 2020 K 418 m m 20 20 125 20 20 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 2020 K 518 l m 20 20 125 20 20 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 2020 K 618 m m 20 20 125 20 20 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 2525 M 1.2510 l l 25 25 150 25 25 36,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2525 M 1.510 l l 25 25 150 25 25 36,0 1,25 10 20 GCM N150005 GF BX0520 5,0 LH040
GNDM R/L 2525 M 210 m m 25 25 150 25 25 33,6 2,00 10 20 GCM N20- □□
GNDM R/L 2525 M 312 m m 25 25 150 25 25 36,6 3,00 12 24 □
GCM 30- □□
□ □□
Grooving &
Parting-Off

GNDM R/L 2525 M 418 m m 25 25 150 25 25 45,0 4,00 18 36 GCM 40-


GNDM R/L 2525 M 518 m m 25 25 150 25 25 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 2525 M 618 l m 25 25 150 25 25 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 3225 P 312 32 25 170 25 32 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 3225 P 418 32 25 170 25 32 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 3225 P 518 32 25 170 25 32 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 3225 P 618 32 25 170 25 32 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 3225 P 718 32 25 170 25 32 50,0 7,00 18 36 GCM N70- □□ BX0620 6,0 LH050
GNDM R/L 3225 P 818 32 25 170 25 32 50,0 8,00 18 36 GCM N80- □□
GNDM R/L 3232 P 312 l l 32 32 170 32 32 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 3232 P 418 l l 32 32 170 32 32 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 3232 P 518 l l 32 32 170 32 32 45,0 5,00 18 36 GCM N50- □□ BX0620 6,0 LH050
GNDM R/L 3232 P 618 l l 32 32 170 32 32 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 3232 P 718 l l 32 32 170 32 32 50,0 7,00 18 36 GCM N70- □□
GNDM R/L 3232 P 818 l l 32 32 170 32 32 50,0 8,00 18 36 GCM N80- □□
Select holders and inserts with the same grooving width (CW).

External L-Styled (Side Cut) Multi-Purpose Type (Grooving, Turning, Profiling)

GNDMS
External Grooving External

Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves).
Above figures show right hand tools.
Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth
Applicable Cap Span-
Cat. No. (mm) (mm)
Insert Screw ner
R L H B LF WF HF LH CW CDX
GNDMS R/L 2020 K 310 l l 20 20 125 32 20 25 3,0 10 □
GCM 30- □□
GNDMS R/L 2020 K 412 l l 20 20 125 34 20 25 4,0 12 □
GCM 40- □□
GNDMS R/L 2020 K 512 l l 20 20 125 34 20 25 5,0 12 GCM N50- □□
GNDMS R/L 2525 M 312 l l 25 25 150 39 25 25 3,0 12 □
GCM 30- □□ BX0520 5,0 LH040
GNDMS R/L 2525 M 414 l l 25 25 150 41 25 25 4,0 14 □
GCM 40- □□
GNDMS R/L 2525 M 514 l l 25 25 150 41 25 25 5,0 14 GCM N50- □□
GNDMS R/L 2525 M 614 l l 25 25 150 41 25 25 6,0 14 GCM N60- □□
Select holders and inserts with the same grooving width (CW).

F20 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDM / GNDMS Type
Inserts for GNDM / GNDMS
Coated Carbide Cermet Carbide Dimensions (mm)
Application

CW

AC520U

AC530U
AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Grooving / Turning

N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5


General N7008 MG m l m l 7,0 ±0,04 0,8 28,75 5,5
Purpose N8008 MG l l m l 8,0 ±0,04 0,8 28,75 6,0
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
CW=>5mm
N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
Low N7004 ML l l m l 7,0 ±0,04 0,4 28,75 5,5
Feed N8004 ML m l m l 8,0 ±0,04 0,4 28,75 6,0
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1
N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
General N7004 GG m m l 7,0 ±0,04 0,4 28,75 5,5
Purpose N8004 GG 8,0 ±0,04 0,4 28,75 6,0
l m l
GL GCM N2002 GL 2,0 ±0,03 0,2 21,1 3,6
Copying / Cut-Off

l m l
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0

Grooving &
Parting-Off
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
Low N7004 GL m m l 7,0 ±0,04 0,4 28,75 5,5
Feed N8004 GL m m l 8,0 ±0,04 0,4 28,75 6,0
GF GCM N125005 GF l 1,25 ±0,03 0,05 17,4 3,2
N150005 GF l 1,5 ±0,03 0,05 17,4 3,7
N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
N7002 GF m m l 7,0 ±0,04 0,2 28,75 5,5
N8002 GF m m l 8,0 ±0,04 0,2 28,75 6,0
Low
Cutting GCM N7004 GF m m l 7,0 ±0,04 0,4 28,75 5,5
Force N8004 GF m m l 8,0 ±0,04 0,4 28,75 6,0
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0
Copying

N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1


N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
General N7035 RG m l m l 7,0 ±0,04 3,5 29,05 5,5
Purpose N8040 RG m l m l 8,0 ±0,04 4,0 29,25 6,0
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


General N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


General N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

Coated Carbide Dimensions (mm)


Cut-Off Application

Shape Type Cat. No. AC830P AC520U AC530U AC1030U CW


PSI Cutting RE L S
R L R L R L R L R L Tolerance
Width
Figures show right hand tools. CG GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8
General R/L4002 CG 05 m m m m l l 5° 4,0 ±0,04 0,2 26,7 4,0
PSI Purpose
CF New GCM R/L20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
Cut-Off

R/L30003 CF 10 l l 10° 3,0 ±0,08 0,03 22,4 3,8


Low
Cutting R/L20003 CF 15 l l 15° 2,0 ±0,08 0,03 22,4 3,6
Force R/L30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8
Select holders and inserts with the same grooving width (CW).

F21
Grooving Tool Holders Holder with Internal Coolant
GNDM-JE Type New
External Multi-Purpose Type (Grooving, Turning, Profiling)

GNDM-JE Internal CDX

WF
Coolant

B
External Grooving External
LF

CW
LH
G1/8
Cut-Off
Spare Parts

HF
Use for multi-purpose or profiling

H
insert for turning (wide grooves).
Above figures show right hand tools.

Holders
Grooving Max.
Stock Dimensions (mm) Width Groov. Max. Plug
Depth Cutt-Off Applicable Cap Grub Span-
Cat. No. (mm) (mm) and
Dia Insert Screw Screw* ner
(mm) Sealing
R L H B LF WF HF LH CW CDX
GNDM R/L 2020 X 210 JE l l 20 20 100 20 20 33,6 2,00 10 20 GC □ □20-□□
GNDM R/L 2020 X 312 JE l l 20 20 100 20 20 36,6 3,00 12 24 GC □ □30-□□
GNDM R/L 2020 X 418 JE l l 20 20 110 20 20 45,0 4,00 18 36 GC □ □40-□□
GNDM R/L 2020 X 518 JE l l 20 20 110 20 20 45,0 5,00 18 36 GC □ N50-□□
GNDM R/L 2020 X 618 JE l l 20 20 110 20 20 45,0 6,00 18 36 GC □ N60-□□ BX0520 6,0 XP02-E BT0505-E LH040
GNDM R/L 2525 X 210 JE l l 25 25 100 25 25 33,6 2,00 10 20 GC □ □20-□□
GNDM R/L 2525 X 312 JE l l 25 25 100 25 25 36,6 3,00 12 24 GC □ □30-□□
GNDM R/L 2525 X 418 JE l l 25 25 110 25 25 45,0 4,00 18 36 GC □ □40-□□
GNDM R/L 2525 X 518 JE l l 25 25 110 25 25 45,0 5,00 18 36 GC □ N50-□□
GNDM R/L 2525 X 618 JE l l 25 25 110 25 25 45,0 6,00 18 36 GC □ N60-□□
Select holders and inserts with the same grooving width (CW). *Grub screws are sold separately (M5x5)
Grooving &
Parting-Off

Fig. 1 Fig. 1 Fig. 2 Fig. 3


SW14
SW14
SW10 SW11

G1/8

G1/8
G1/8

G1/8

SW14
L 24
G1/8 G1/8

Parts (Hose) Parts (Connector)


L
Stock (mm) Screw Stan- Screw Stan- Fig. Stock Screw Stan- Screw Stan-
Cat. No. Cat. No. Fig.
dard dard dard dard
J-HOSE-G1/8-G1/8-200-E l 200 G1/8 G1/8 1 J-G1/8-G1/8-00-E l G1/8 G1/8 1
J-HOSE-G1/8-G1/8-300-E l 300 G1/8 G1/8 1 J-G1/8-G1/8F-90-E l G1/8 G1/8 2
Hoses are sold separately. J-G1/8-G1/8-90-E l G1/8 G1/8 3
Connectors are sold separately.

Piping Method for Hoses and Connectors

Machine
GNDL-JE

G1/8 G1/8 G1/8

Apply sealant such as commercial sealing tape to the piping connection parts.
GNDM-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1)
When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2)

Fig. 1 Piping from bottom. Fig. 2 Piping from back end.


XP02-E
BT0505-E

F22 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDM-JE Type
Inserts for GNDM-JE
Coated Carbide Cermet Carbide Dimensions (mm)
Application

AC520U

AC530U
CW

AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning

General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off

General N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1


Purpose N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low Feed
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5

Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6

Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying

N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0


General N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1
Purpose N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


General N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


General N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

Coated Carbide Dimensions (mm)


Application

Shape Type Cat. No. AC830P AC520U AC530U AC1030U CW


PSI Cutting RE L S
R L R L R L R L R L Tolerance
Width
Figures show right hand tools. CG GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6
Cut-Off

R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8


General R/L4002 CG 05 m m m m l l 5° 4,0 ±0,03 0,2 26,7 4,0
Purpose
PSI
CF New GCM R/L20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
Cut-Off

R/L30003 CF 10 l l 10° 3,0 ±0,08 0,03 22,4 3,8


Low R/L20003 CF 15 l l 15° 2,0 ±0,08 0,03 22,4 3,6
Cutting
Force R/L30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8
Select holders and inserts with the same grooving width (CW).

F23
Grooving Tool Holders
GNDL / GNDLS Type
External Deep Grooving and Cut-Off

GNDL
External Grooving External

Cut-Off
Spare Parts
Above figures show right hand tools.
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Insert Screw ner
R L H B LF WF HF LH CW CDX (mm)
GNDL R/L 2020 K 1.2516 l l 20 20 125 20 20 38,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2020 K 1.516 l l 20 20 125 20 20 38,0 1,50 16 32 GCM N150005 GF
GNDL R/L 2020 K 220 l l 20 20 125 20 20 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2020 K 320 l l 20 20 125 20 20 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 2020 K 425 l l 20 20 125 20 20 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 2020 K 525 l l 20 20 125 20 20 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2020 K 625 l l 20 20 125 20 20 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 2525 M 1.2516 l l 25 25 150 25 25 40,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2525 M 1.516 l l 25 25 150 25 25 40,0 1,50 16 32 GCM N150005 GF BX0520 5,0 LH040
GNDL R/L 2525 M 220 l l 25 25 150 25 25 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2525 M 320 l l 25 25 150 25 25 44,5 3,00 20(18) 40 □
GCM 30- □□
□ □□
Grooving &
Parting-Off

GNDL R/L 2525 M 425 l l 25 25 150 25 25 50,0 4,00 25(23) 50 GCM 40-
GNDL R/L 2525 M 525 l l 25 25 150 25 25 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2525 M 625 l l 25 25 150 25 25 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 320 32 25 170 25 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3225 P 425 32 25 170 25 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3225 P 525 32 25 170 25 32 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 3225 P 625 32 25 170 25 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 725 32 25 170 25 32 50,0 7,00 25(23) 50 GCM N70- □□ BX0520 6,0 LH050
GNDL R/L 3225 P 825 32 25 170 25 32 50,0 8,00 25(23) 50 GCM N80- □□
GNDL R/L 3232 P 320 l l 32 32 170 32 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3232 P 425 l l 32 32 170 32 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3232 P 525 l l 32 32 170 32 32 50,0 5,00 25(23) 50 GCM N50- □□ BX0620 6,0 LH050
GNDL R/L 3232 P 625 l l 32 32 170 32 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3232 P 725 l l 32 32 170 32 32 50,0 7,00 25(23) 50 GCM N70- □□
GNDL R/L 3232 P 825 l l 32 32 170 32 32 50,0 8,00 25(23) 50 GCM N80- □□
Select holders and inserts with the same grooving width (CW). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).

External L-Styled (Side Cut) Grooving

GNDLS
External Grooving External

Spare Parts

Above figures show right hand tools.


Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth
Applicable Cap Span-
Cat. No. (mm) (mm)
Insert Screw ner
R L H B LF WF HF LH CW CDX
GNDLS R/L 2020 K 216 l l 20 20 125 38 20 25 2,0 16 □
GCM 20- □□
GNDLS R/L 2020 K 316 l l 20 20 125 38 20 25 3,0 16 □
GCM 30- □□
GNDLS R/L 2525 M 218 l l 25 25 150 45 25 25 2,0 18 □
GCM 20- □□
GNDLS R/L 2525 M 318 l l 25 25 150 45 25 25 3,0 18 □
GCM 30- □□ BX0520 5,0 LH040
GNDLS R/L 2525 M 423 l l 25 25 150 50 25 25 4,0 23 □
GCM 40- □□
GNDLS R/L 2525 M 523 l l 25 25 150 50 25 25 5,0 23 GCM N50- □□
GNDLS R/L 2525 M 623 l l 25 25 150 50 25 25 6,0 23 GCM N60- □□
Select holders and inserts with the same grooving width (CW).

F24 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDL / GNDLS Type
Inserts for GNDL / GNDLS
Coated Carbide Cermet Carbide Dimensions (mm)
Application

CW

AC520U

AC530U
AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Grooving / Turning

N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5


General N7008 MG m l m l 7,0 ±0,04 0,8 28,75 5,5
Purpose N8008 MG l l m l 8,0 ±0,04 0,8 28,75 6,0
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
CW=>5mm
N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
Low N7004 ML l l m l 7,0 ±0,04 0,4 28,75 5,5
Feed N8004 ML m l m l 8,0 ±0,04 0,4 28,75 6,0
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1
N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
General N7004 GG m m l 7,0 ±0,04 0,4 28,75 5,5
Purpose N8004 GG 8,0 ±0,04 0,4 28,75 6,0
l m l
GL GCM N2002 GL 2,0 ±0,03 0,2 21,1 3,6
Copying / Cut-Off

l m l
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0

Grooving &
Parting-Off
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
Low N7004 GL m m l 7,0 ±0,04 0,4 28,75 5,5
Feed N8004 GL m m l 8,0 ±0,04 0,4 28,75 6,0
GF GCM N125005 GF l 1,25 ±0,03 0,05 17,4 3,2
N150005 GF l 1,5 ±0,03 0,05 17,4 3,7
N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
N7002 GF m m l 7,0 ±0,04 0,2 28,75 5,5
N8002 GF m m l 8,0 ±0,04 0,2 28,75 6,0
Low
Cutting GCM N7004 GF m m l 7,0 ±0,04 0,4 28,75 5,5
Force N8004 GF m m l 8,0 ±0,04 0,4 28,75 6,0
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0
Copying

N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1


N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
General N7035 RG m l m l 7,0 ±0,04 3,5 29,05 5,5
Purpose N8040 RG m l m l 8,0 ±0,04 4,0 29,25 6,0
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


General N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


General N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

Coated Carbide Dimensions (mm)


Cut-Off Application

Shape Type Cat. No. AC830P AC520U AC530U AC1030U CW


PSI Cutting RE L S
R L R L R L R L R L Tolerance
Width
Figures show right hand tools. CG GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8
General R/L4002 CG 05 m m m m l l 5° 4,0 ±0,04 0,2 26,7 4,0
PSI Purpose
CF New GCM R/L20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
Cut-Off

R/L30003 CF 10 l l 10° 3,0 ±0,08 0,03 22,4 3,8


Low
Cutting R/L20003 CF 15 l l 15° 2,0 ±0,08 0,03 22,4 3,6
Force R/L30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8
Select holders and inserts with the same grooving width (CW).

F25
Grooving Tool Holders Holder with Internal Coolant
GNDL-JE Type New
External Deep Grooving and Cut-Off

GNDL-JE Internal CDX

WF
Coolant

B
External Grooving External
LF

CW
LH

Cut-Off
Spare Parts

HF

H
Above figures show right hand tools.

Holders
Grooving Max.
Stock Dimensions (mm) Width Groov. Max. Plug
Depth Cutt-Off Applicable Cap Grub Span-
Cat. No. (mm) (mm) and
Dia Insert Screw Screw* ner
(mm) Sealing
R L H B LF WF HF LH CW CDX
GNDL R/L 2020 X 210 JE l l 20 20 110 20 20 44,5 2,00 20 20 GC □ □20-□□
GNDL R/L 2020 X 312 JE l l 20 20 110 20 20 44,5 3,00 20 24 GC □ □30-□□
GNDL R/L 2020 X 418 JE l l 20 20 115 20 20 50,0 4,00 25 36 GC □ □40-□□
GNDL R/L 2020 X 518 JE l l 20 20 115 20 20 50,0 5,00 25 36 GC □ N50-□□
GNDL R/L 2020 X 618 JE l l 20 20 115 20 20 50,0 6,00 25 36 GC □ N60-□□ BX0520 6,0 XP02-E BT0505-E LH040
GNDL R/L 2525 X 210 JE l l 25 25 110 25 25 44,5 2,00 20 20 GC □ □20-□□
GNDL R/L 2525 X 312 JE l l 25 25 110 25 25 44,5 3,00 20 24 GC □ □30-□□
GNDL R/L 2525 X 418 JE l l 25 25 115 25 25 50,0 4,00 25 36 GC □ □40-□□
GNDL R/L 2525 X 518 JE l l 25 25 115 25 25 50,0 5,00 25 36 GC □ N50-□□
GNDL R/L 2525 X 618 JE l l 25 25 115 25 25 50,0 6,00 25 36 GC □ N60-□□
Select holders and inserts with the same grooving width (CW). *Grub screws are sold separately (M5x5)
Grooving &
Parting-Off

Fig. 1 Fig. 1 Fig. 2 Fig. 3


SW14
SW14
SW10 SW11

G1/8

G1/8
G1/8

G1/8

SW14
L 24
G1/8 G1/8

Parts (Hose) Parts (Connector)


L
Stock (mm) Screw Stan- Screw Stan- Fig. Stock Screw Stan- Screw Stan-
Cat. No. Cat. No. Fig.
dard dard dard dard
J-HOSE-G1/8-G1/8-200-E l 200 G1/8 G1/8 1 J-G1/8-G1/8-00-E l G1/8 G1/8 1
J-HOSE-G1/8-G1/8-300-E l 300 G1/8 G1/8 1 J-G1/8-G1/8F-90-E l G1/8 G1/8 2
Hoses are sold separately. J-G1/8-G1/8-90-E l G1/8 G1/8 3
Connectors are sold separately.

Piping Method for Hoses and Connectors

Machine
GNDL-JE

G1/8 G1/8 G1/8

Apply sealant such as commercial sealing tape to the piping connection parts.
GNDL-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1)
When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2)

Fig. 1 Piping from bottom. Fig. 2 Piping from back end.


XP02-E
BT0505-E

F26 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDL-JE Type
Inserts for GNDL-JE
Coated Carbide Cermet Carbide Dimensions (mm)
Application

AC520U

AC530U
CW

AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning

General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off

General N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1


Purpose N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low Feed
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5

Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6

Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying

N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0


General N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1
Purpose N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


General N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


General N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

Coated Carbide Dimensions (mm)


Application

Shape Type Cat. No. AC830P AC520U AC530U AC1030U CW


PSI Cutting RE L S
R L R L R L R L R L Tolerance
Width
Figures show right hand tools. CG GCM R/L2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6
Cut-Off

R/L3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8


General R/L4002 CG 05 m m m m l l 5° 4,0 ±0,03 0,2 26,7 4,0
Purpose
PSI
CF New GCM R/L20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
Cut-Off

R/L30003 CF 10 l l 10° 3,0 ±0,08 0,03 22,4 3,8


Low R/L20003 CF 15 l l 15° 2,0 ±0,08 0,03 22,4 3,6
Cutting
Force R/L30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8
Select holders and inserts with the same grooving width (CW).

F27
Grooving Tool Holders
GNDI Type
Internal Grooving

GNDI
DMIN Min. Bore DCON

Internal Grooving Internal

WF
CW H
LF

Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves). Above figures show right hand tools.

Holders
Stock Dimensions (mm) Min. Bore Groov. Max. Groov.
Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L DCON H LF WF DMIN CW CDX
GNDI R/L 2532 T 206 l l 25 23 200 16 32 2,0 6 GCM N20- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 210 l l 32 30 250 26 40 2,0 10 GCM N20- □□ BH0616 6,0 LH040
GNDI R/L 2532 T 306 l l 25 23 200 16 32 3,0 6 GCM N30- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 310 l l 32 30 250 26 40 3,0 10 GCM N30- □□ BH0616 6,0 LH040
GNDI R/L 4050 T 311 l l 40 38 300 31 50 3,0 11 GCM N30- □□
GNDI R/L 2532 T 406 l l 25 23 200 19 32 4,0 6 GCM N40- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 410 l l 32 30 250 26 40 4,0 10 GCM N40- □□ BH0616 6,0 LH040
GNDI R/L 4050 T 411 l l 40 38 300 31 50 4,0 11 GCM N40- □□
GNDI R/L 2532 T 506 l l 25 23 200 19 32 5,0 6 GCM N50- □□ BH0516 5,0 LH030
Grooving &

□□
Parting-Off

GNDI R/L 3240 T 510 l l 32 30 250 26 40 5,0 10 GCM N50-


BH0616 6,0 LH040
GNDI R/L 4050 T 511 l l 40 38 300 31 50 5,0 11 GCM N50- □□
GNDI R/L 4050 T 611 l l 40 38 300 31 50 6,0 11 GCM N60- □□ BH0616 6,0 LH040
Select holders and inserts with the same grooving width (CW).

F28 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDI Type
GNDI Inserts
Coated Carbide Cermet Carbide Dimensions (mm)
Application

AC520U

AC530U
CW

AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning

General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off

General N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1


Purpose N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low Feed
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5

Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6

Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying

N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0


General N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1
Purpose N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


General N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


General N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).

F29
Grooving Tool Holders
GNDIS Type
Internal Grooving

GNDIS DMIN Min. Bore DCON

Internal Grooving Internal

WF

CDX
CW H
LH
LF

Above figures show right hand tools.


Spare Parts
LT15

Holders LT20
Min. Groov. Max. Groov.
Stock Dimensions (mm) Bore Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L DCON H LF LH WF DMIN CW CDX
GNDIS R/L 1214 T 1526 m m 12 11 150 30 9,0 14 1,5 2,6 GXM N150005S GF
GNDIS R/L 1214 T 1536 m m 12 11 150 30 10,0 14 1,5 3,6 GXM N150005S GF BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 1536 m m 16 15 160 35 11,5 16 1,5 3,6 GXM N150005S GF
GNDIS R/L 1620 T 1546 m m 16 15 160 40 14,5 20 1,5 4,6 GXM N150005S GF
BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 1566 m m 20 19 180 40 19,0 25 1,5 6,6 GXM N150005S GF
□□
Grooving &
Parting-Off

GNDIS R/L 1214 T 2026 m m 12 11 150 30 9,0 14 2,0 2,6 GXM N2002S-
GNDIS R/L 1214 T 2036 m m 12 11 150 30 10,0 14 2,0 3,6 GXM N2002S- □□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 2036 m m 16 15 160 35 11,5 16 2,0 3,6 GXM N2002S- □□
GNDIS R/L 1620 T 2046 m m 16 15 160 40 14,5 20 2,0 4,6 GXM N2002S- □□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 2066 m m 20 19 180 40 19,0 25 2,0 6,6 GXM N2002S- □□
GNDIS R/L 1214 T 3026 m m 12 11 150 30 9,0 14 3,0 2,6 GXM N3002S- □□
GNDIS R/L 1214 T 3036 m m 12 11 150 30 10,0 14 3,0 3,6 GXM N3002S- □□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 3036 m m 16 15 160 35 11,5 16 3,0 3,6 GXM N3002S- □□
GNDIS R/L 1620 T 3046 m m 16 15 160 40 14,5 20 3,0 4,6 GXM N3002S- □□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 3066 m m 20 19 180 40 19,0 25 3,0 6,6 GXM N3002S- □□
Select holders and inserts with the same grooving width (CW). Only GXM inserts can be used.

GNDIS Inserts
Coated Carbide Dimensions (mm)
Application

Shape Type Cat. No. CW


AC520U AC1030U Cutting RE L S
Tolerance
Width
ML GXM N2002S ML m m 2,0 ±0,03 0,2 11,1 3,1
Grooving /
Turning

N3002S ML 3,0 ±0,03 0,2 11,1 3,1


w

m m
s

Low Feed
GF GXM N150005S GF m 1,5 ±0,03 0,05 11,1 3,1
Grooving

N2002S GF 2,0 ±0,03 0,2 11,1 3,1


w

m m
Low N3002S GF m m 3,0 ±0,03 0,2 11,1 3,1
Cutting
s

Force

Select holders and inserts with the same grooving width (CW). GCM and GCG inserts are not compatible.

F30 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDN Type
Necking

GNDN

DMIN
Necking Necking

APMX2
AP

45°
MX
APMX2

Above figures show right hand tools.


Spare Parts

Holders
Min. Groov.
Stock Dimensions (mm) Bore Width Applicable Cap
Cat. No. (mm) (mm) APMX APMX2 Insert Screw
Spanner
R L H B LF WF HF LH WF2 DMIN CW
GNDN R/L2020 K 215-020 m m 20 20 125 23 20 30 3,0 20 2,0 1,5 0,64 GCM N2010 RN
GNDN R/L2020 K 320-020 m m 20 20 125 23 20 30 3,0 20 3,0 2,0 0,79 GCM N3015 RN
GNDN R/L2020 K 430-030 m m 20 20 125 24 20 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2020 K 535-030 m m 20 20 125 25 20 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2020 K 640-030 m m 20 20 125 25 20 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN

Grooving &
Parting-Off
GNDN R/L2525 M 215-020 m m 25 25 150 28 25 30 3,0 20 2,0 1,5 0,64 GCM N2010 RN
GNDN R/L2525 M 320-020 m m 25 25 150 28 25 30 3,0 20 3,0 2,0 0,79 GCM N3015 RN
GNDN R/L2525 M 430-030 m m 25 25 150 29 25 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2525 M 535-030 m m 25 25 150 30 25 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2525 M 640-030 m m 25 25 150 30 25 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Select holders and inserts with the same grooving width (CW).

GNDN Inserts
Coated Carbide Dimensions (mm)
Application

AC520U

AC530U

CW
AC830P

AC425K

Shape Type Cat. No.


Cutting RE L S
Tolerance
Width
RN GCM N2010 RN - - m m 2,0 ±0,03 1,0 21,7 3,6
N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
General Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
Select holders and inserts with the same grooving width (CW).

F31
Grooving Tool Holders
GNDF Type
Face Grooving

GNDF
CDX

CW
WF

B
Face Grooving Face LF
LH
Max. Dia.
Min. Dia.
Work diameters in the stock indicate

HF

H
external diameters of face grooving.

DC (Work Diameter) Spare Parts


Use for multi-purpose or profiling
insert for turning (wide grooves). Above figures show right hand tools.

Holders
Groov. Max. Cut-
Work Dia. Width off Dia.
Stock Dimensions (mm) Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L H B LF WF HF LH DC CW CDX
GNDF R/L 2020 K 312-035 l l 20 20 125 20 20 35,6 35–45 3,0 12
GNDF R/L 2020 K 312-040 l l 20 20 125 20 20 35,6 40–55 3,0 12
GNDF R/L 2020 K 318-050 l l 20 20 125 20 20 41,6 50–70 3,0 18
GNDF R/L 2020 K 318-065 l l 20 20 125 20 20 41,6 65–100 3,0 18 GCM N30- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 318-090 l l 20 20 125 20 20 41,6 90–150 3,0 18
GNDF R/L 2020 K 318-140 l l 20 20 125 20 20 41,6 140–200 3,0 18
GNDF R/L 2020 K 318-180 l l 20 20 125 20 20 41,6 180–300 3,0 18
GNDF R/L 2020 K 418-040 l l 20 20 125 20 20 41,6 40–55 4,0 18
GNDF R/L 2020 K 423-050 l l 20 20 125 20 20 46,6 50–70 4,0 23
Grooving &
Parting-Off

GNDF R/L 2020 K 423-065 l l 20 20 125 20 20 46,6 65–90 4,0 23


GNDF R/L 2020 K 423-085 l l 20 20 125 20 20 46,6 85–130 4,0 23 GCM N40- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 423-125 l l 20 20 125 20 20 46,6 125–200 4,0 23
GNDF R/L 2020 K 423-180 l l 20 20 125 20 20 46,6 180–300 4,0 23
GNDF R/L 2020 K 423-280 l l 20 20 125 20 20 46,6 280–1000 4,0 23
GNDF R/L 2020 K 523-050 l l 20 20 125 20 20 46,6 50–70 5,0 23
GNDF R/L 2020 K 523-065 l l 20 20 125 20 20 46,6 65–90 5,0 23
GNDF R/L 2020 K 523-085 20 20 125 20 20 46,6 85–130 5,0 23
GNDF R/L 2020 K 523-125
l
l
l
l 20 20 125 20 20 46,6 125–200 5,0 23
GCM N50- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 523-180 l l 20 20 125 20 20 46,6 180–300 5,0 23
GNDF R/L 2020 K 523-280 l l 20 20 125 20 20 46,6 280–1000 5,0 23
GNDF R/L 2020 K 623-050 l l 20 20 125 20 20 46,6 50–75 6,0 23
GNDF R/L 2020 K 623-070 l l 20 20 125 20 20 46,6 70–110 6,0 23
GNDF R/L 2020 K 623-100 l l 20 20 125 20 20 46,6 100–200 6,0 23 GCM N60- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 623-180 l l 20 20 125 20 20 46,6 180–300 6,0 23
GNDF R/L 2020 K 623-280 l l 20 20 125 20 20 46,6 280–1000 6,0 23
GNDF R/L 2525 M 312-035 l l 25 25 150 25 25 35,6 35–45 3,0 12
GNDF R/L 2525 M 312-040 l l 25 25 150 25 25 35,6 40–55 3,0 12
GNDF R/L 2525 M 318-050 l l 25 25 150 25 25 41,6 50–70 3,0 18
GNDF R/L 2525 M 318-065 l l 25 25 150 25 25 41,6 65–100 3,0 18 GCM N30- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 318-090 l l 25 25 150 25 25 41,6 90–150 3,0 18
GNDF R/L 2525 M 318-140 l l 25 25 150 25 25 41,6 140–200 3,0 18
GNDF R/L 2525 M 318-180 l l 25 25 150 25 25 41,6 180–300 3,0 18
GNDF R/L 2525 M 418-040 l l 25 25 150 25 25 41,6 40–55 4,0 18
GNDF R/L 2525 M 423-050 l l 25 25 150 25 25 46,6 50–70 4,0 23
GNDF R/L 2525 M 423-065 l l 25 25 150 25 25 46,6 65–90 4,0 23
GNDF R/L 2525 M 423-085 l l 25 25 150 25 25 46,6 85–130 4,0 23 GCM N40- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 423-125 l l 25 25 150 25 25 46,6 125–200 4,0 23
GNDF R/L 2525 M 423-180 l l 25 25 150 25 25 46,6 180–300 4,0 23
GNDF R/L 2525 M 423-280 l l 25 25 150 25 25 46,6 280–1000 4,0 23
GNDF R/L 2525 M 523-050 l l 25 25 150 25 25 46,6 50–70 5,0 23
GNDF R/L 2525 M 523-065 l l 25 25 150 25 25 46,6 65–90 5,0 23
GNDF R/L 2525 M 523-085 25 25 150 25 25 46,6 85–130 5,0 23
GNDF R/L 2525 M 523-125
l
l
l
l 25 25 150 25 25 46,6 125–200 5,0 23
GCM N50- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 523-180 l l 25 25 150 25 25 46,6 180–300 5,0 23
GNDF R/L 2525 M 523-280 l l 25 25 150 25 25 46,6 280–1000 5,0 23
GNDF R/L 2525 M 623-050 l l 25 25 150 25 25 46,6 50–75 6,0 23
GNDF R/L 2525 M 623-070 l l 25 25 150 25 25 46,6 70–110 6,0 23
GNDF R/L 2525 M 623-100 l l 25 25 150 25 25 46,6 100–200 6,0 23 GCM N60- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 623-180 l l 25 25 150 25 25 46,6 180–300 6,0 23
GNDF R/L 2525 M 623-280 l l 25 25 150 25 25 46,6 280–1000 6,0 23
Select holders and inserts with the same grooving width (CW).

F32 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GNDF Type
Inserts for GNDF
Coated Carbide Cermet Carbide Dimensions (mm)
Application

CW

AC520U

AC530U
AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
Grooving / Turning

N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0


N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
General Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
Copying / Cut-Off

N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0


N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1
General Purpose
N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low Feed N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
GF GCM N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1

Grooving &
N6002 GF 6,0 ±0,03 0,2 26,4 4,5

Parting-Off
Low Cutting Force m l l
RN GCM N3015 RN m m m m 3,0 ±0,03 1,5 22,4 3,8
Necking
Non Ferrous Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
General Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
N4004 GA 4,0 ±0,025 0,4 26,4 4,0
Metals

m
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
General Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).

F33
Grooving Tool Holders
GNDFS Type
Face Grooving L-Styled (Non-Adjustable Type)

GNDFS
Face Grooving Face
Max. Dia (Outer)

Min. Bore (Outer)

Min. Bore (Inner )

Use the multi-purpose copying


inserts for turning (wide grooves).

(Work Diameter) Spare Parts


Above figures show right hand tools.

Holders
Min. Groov. Max. Groov.
Work Dia.
Stock Dimensions (mm) Bore Ø Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Inner Insert Screw
R L H B LF WF HF LH DC (mm) CW CDX
GNDFS R/L2525M 620 070 25 25 150 47 25 25 70–100 58 6,0 20
GNDFS R/L2525M 620 100 25 25 150 47 25 25 100–200 88 6,0 20
GNDFS R/L2525M 620 180 25 25 150 47 25 25 180–300 168 6,0 20 GC □ N60-□□ BX0520 5,0 LH040
GNDFS R/L2525M 620 280 25 25 150 47 25 25 280–1000 268 6,0 20
GNDFS R/L2525M 620 450 25 25 150 47 25 25 >450 438 6,0 20
Grooving &
Parting-Off

GNDFS R/L3232P 620 070 32 32 170 54 32 25 70–100 58 6,0 20


GNDFS R/L3232P 620 100 32 32 170 54 32 25 100–200 88 6,0 20
GNDFS R/L3232P 620 180 32 32 170 54 32 25 180–300 168 6,0 20 GC □ N60-□□ BX0620 6,0 LH050
GNDFS R/L3232P 620 280 32 32 170 54 32 25 280–1000 268 6,0 20
GNDFS R/L3232P 620 450 32 32 170 54 32 25 >450 438 6,0 20
GNDFS R/L2525M 820 070 25 25 150 47 25 30 70–100 54 8,0 20
GNDFS R/L2525M 820 100 25 25 150 47 25 30 100–200 84 8,0 20
GNDFS R/L2525M 820 180 25 25 150 47 25 30 180–300 164 8,0 20 GCM N80- □□ BX0620 6,0 LH050
GNDFS R/L2525M 820 280 25 25 150 47 25 30 280–1000 264 8,0 20
GNDFS R/L2525M 820 450 25 25 150 47 25 30 >450 434 8,0 20
GNDFS R/L3232P 820 070 32 32 170 54 32 30 70–100 54 8,0 20
GNDFS R/L3232P 820 100 32 32 170 54 32 30 100–200 84 8,0 20
GNDFS R/L3232P 820 180 32 32 170 54 32 30 180–300 164 8,0 20 GCM N80- □□ BX0620 6,0 LH050
GNDFS R/L3232P 820 280 32 32 170 54 32 30 280–1000 264 8,0 20
GNDFS R/L3232P 820 450 32 32 170 54 32 30 >450 434 8,0 20
Select holders and inserts with the same grooving width (CW).

Inserts for GNDFS


Coated Carbide Cermet Carbide Dimensions (mm)
Application

CW
AC520U

AC530U
AC830P

AC425K

T2500A

Shape Type Cat. No.


H10

Cutting RE L S
Tolerance
Width
MG GCM N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
Grooving /
Turning

General Purpose N8008 MG l l m l 8,0 ±0,04 0,8 28,75 6,0


ML GCM N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
Low Feed N8004 ML m l m l 8,0 ±0,04 0,4 28,75 6,0
GG GCM N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
Copying / Cut-Off

N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5


General Purpose N8004 GG l m l 8,0 ±0,04 0,4 28,75 6,0
GL GCM N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
Low Feed N8004 GL m m l 8,0 ±0,04 0,4 28,75 6,0
GF GCM N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
N8002 GF m m l 8,0 ±0,04 0,2 28,75 6,0
Low Cutting Force N8004 GF m m l 8,0 ±0,04 0,4 28,75 6,0
RN GCM N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
Necking
Non Ferrous Face /

General Purpose
GA GCG N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Metals

General Purpose
Select holders and inserts with the same grooving width (CW).

F34 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Grooving Tool Holders
GND Type
Application Examples
20CrMo5, Automotive Part, Face Profiling C53, Cam Shaft Grooving / Finishing (Contin. to Heavy Interrupted)
Target: Target:
- Higher rigidity - Higher rigidity
- Vibration reduction - Vibration reduction
- Chip control - Chip control

Ø 36

Ø 50
- Wear resistance performance - Fracture resistance

Holder: GNDF R2525M 423-125 Holder: GNDM L2525M 618

Insert: GCM N4020 RG Insert: GCM N6030 RG

Grooving Grooving
width: 4 mm width: 6 mm

Cutting Cutting
conditions: vc= 200 m/min conditions: vc= 130 m/min
f = 0,14 mm/rev f = 0,36 mm/rev
wet wet

Stable machining free of vibration!


Stable machining free of vibration!
Excellent fracture resistance
Excellent chip control using the GND type.
Stable chip control

C48, Machine Part, Cut-Off 34CrMo4, Crank, Cut-Off


Target: Target:
- Higher rigidity - Higher rigidity

Grooving &
Parting-Off
- Vibration reduction - Vibration reduction
Ø12

Ø40

- Fracture resistance - Chip control

Ø 30,3

Ø 85,0
Ø12

Holder: GNDL R2525M 320 Holder: GNDL R2525M 320

Insert: GCM N3002 GG Insert: GCM N3002 GG

Grooving Grooving
width: 3 mm GND 0,30mm/rev width: 3 mm

Cutting Cutting
Normal Wear Chipping / Large Wear conditions: n = 1600 min-1 Conventional conditions: vc= 115 m/min
0,08mm/rev
GND Conventional Tool vc= 200 m/min Tool f = 0,30 mm/rev
f = 0,05 mm/rev wet
wet Feed Rate (mm/rev)

Stable machining free of vibration! Improved efficiency


Excellent fracture resistance Stable machining free of vibration
Stable fracture resistance Stable chip control

X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off 20Cr4, Gear Shaft, Grooving / Pocketing
Target: Target:
Ø 44,0
Ø 56,8

- Higher rigidity - Higher rigidity


- Vibration reduction - Vibration reduction
- Chip control - Chip control

Holder: GNDL R2525M 425 Holder: GNDM R2020K 518

Insert: GCM N4002 GG Insert: GCM N5008 MG


1. Roughing 2. Finishing
Ø48

Grooving Grooving
width: 4 mm width: 5 mm

Cutting Cutting
1 2
conditions: vc= 50 m/min 2 3 1 3 conditions: vc= 150 m/min
f = 0,03 mm/rev f = 0,1 mm/rev
wet wet

Stable machining free of vibration!


Stable machining free of vibration!
Excellent chip control using the GND type.
Excellent chip control using the GND type.
No more unexpected breakage!

F35
ISO-PSC Polygon Modular
GND Grooving System
PSC

GNDCM CDX
External Grooving External

CW
General Features
New grades and chipbreakers have been added to the already established GND grooving system with polygon
shank and a flexible and economical cassette system for inserts. An array of chipbreakers improves the efficiency
in chip control in various applications such as grooving, turning, profiling and cut-off.

Advantages
GND inserts for soft grooving from 2,0 - 6,0 mm width
Expanded grade selection with 9 different chipbreakers for a wide application range
Provides excellent chip control
Achieves stable long tool life

Cassette
Tightening
CW CDX Cap
Cat. No. R L Inserts Torque Spanner
(mm) (mm) Screw
(N·m)
GNDCM R/L 212 2 GCM □20-□□
Grooving &

l l
Parting-Off

GNDCM R/L 312 l l 3


12
GCM □30-□□ 5,0
GNDCM R/L 418 l l 4 GCM □40-□□ BX0512 LH040
GNDCM R/L 518 l l 5 18 GCM □50-□□ 6,0
GNDCM R/L 618 l l 6 GCM □60-□□
Holder
PSC__GM00 PSC__GM90
DCSFMS

(straight) (L-style)
DCSFMS

Note:
The right handed
WF

WF

PSC40/50GM90R
LF LF holder needs a left
cassette.
The left handed
PSC40/50GM90L
holder needs a right
cassette.

DCSFMS WF LF Cap Tightening


Style Cat. No. R L Spanner
(mm) (mm) (mm) Screw Torque (N·m)
PSC40GM00 R/L l l 40 22
Straight 80*
PSC50GM00 R/L l l 50 27
BFTX0619N 7,5 LT25
PSC40GM90 R/L l l 40 42* 52,5
L-Style
PSC50GM90 R/L l l 50 47* 55,0
* Dimension when using radial grooving cassettes.

Identification Details - Polygon-Toolholder


PSC 40 - G M 00 R
Polygonshank Shank Diameter Series Symbol Application Style Holder Design
(DCSFMS) GND External Multi-Purpose 00 = Straight R = Right
90 = L-Style L = Left

Identification Details - Cassette


GND C M L 3 12
Series Symbol Cassette Application Holder Design Grooving Width Max.
GND External Multi-Purpose R = Right Grooving Depth
L = Left

F36 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
ISO-PSC Polygon Modular
PSC
GND Grooving System
Inserts
Cross Coated Carbide Cermet Carbide Dimensions (mm)
Application

section CW

AC520U

AC530U
AC830P

AC425K

T2500A
Shape Type Cat. No.
of cutting

H10
Cutting RE L S
edge Tolerance
Width
MG 0,10 GCM N3004 MG l l l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning

15°
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
General
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
0,05 N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
20° N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low
Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
0,10 N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
GG 20° N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off

General
N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1
Purpose N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
0,10 N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
20° N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low
Feed N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5

Grooving &
Parting-Off
GF N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
30° N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG 0,05
GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying

N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0


25°
N5025 RG l l m l 5,0 ±0,03 2,5 27,2 4,1
General
Purpose N6030 RG m l m l 6,0 ±0,03 3,0 27,5 4,5
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
0,05 N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking

m m m m
Face /

25° N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
General
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous

N3002 GA m 3,0 ±0,025 0,2 21,1 3,8


Metals

N4004 GA m 4,0 ±0,025 0,4 26,4 4,0


N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
General
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).

Cross Coated Carbide Dimensions (mm)


Application

section Cat. No. AC830P AC520U AC530U AC1030U CW


Shape Type
of cutting R/L PSI Cutting RE L S
edge R L R L R L R L R L Tolerance
Width
Figures show right hand tools.
CG □
GCM 2002 CG 05 m m m m l l 5° 2,0 ±0,03 0,2 21,1 3,6

Cut-Off

3002 CG 05 l m m m l l 5° 3,0 ±0,03 0,2 21,3 3,8


General
25°
□ 4002 CG 05 m m m m l l 5° 4,0 ±0,03 0,2 26,7 4,0
PSI Purpose
CF New GCM□20003 CF 10 l l 10° 2,0 ±0,08 0,03 22,4 3,6
□30003 CF 10
Cut-Off

l l 10° 3,0 ±0,08 0,03 22,4 3,8


□20003 CF 15
25°
Low l l 15° 2,0 ±0,08 0,03 22,4 3,6
Cutting
Force □30003 CF 15 l l 15° 3,0 ±0,08 0,03 22,4 3,8

F37
ISO-PSC Polygon Modular
GND Grooving System
PSC

New
GNDCF
Face Grooving Face
DC Work Diameter
Max. Dia. Ø
(mm)
Min. Dia. Ø
CDX
Work diameters in the stock indicate
external diameters of face grooving.

CW Above figures show right hand tools.

Cassette
Tightening
CW Diameter Range DC CDX Cap
Cat. No. R L Inserts Torque Spanner
(mm) (mm) (mm) (mm) Screw
(N·m)
GNDCF R/L 312-040 l l 40–55 12
GNDCF R/L 315-050 l l 50–70 15
GNDCF R/L 315-065 l l 3 40–200 65–100 15 GC □ N30-□□ 5,0
GNDCF R/L 318-090 l l 90–150 18
GNDCF R/L 318-140 q q 140–200 18
GNDCF R/L 418-040 l l 40–55 18
GNDCF R/L 418-050 l l 50–70 18
GNDCF R/L 418-065
GNDCF R/L 418-085
l
l
l
l
4 40–300
65–90
85–130
18
18
GC □ N40-□□
GNDCF R/L 418-125 q q 125–200 18
GNDCF R/L 418-180 q q 180–300 18 BX0512 LH040
GNDCF R/L 518-050 q q 50–70 18
GNDCF R/L 518-065 q q 65–90 18
GNDCF R/L 518-085 q q 5 50–300 85–130 18 GC □ N50-□□ 6,0
Grooving &
Parting-Off

GNDCF R/L 518-125 q q 125–200 18


GNDCF R/L 518-180 q q 180–300 18
GNDCF R/L 618-050 q q 50–75 18
GNDCF R/L 618-070 q q 70–110 18
GNDCF R/L 618-100 q q 6 50–1000 100–200 18 GC □ N60-□□
GNDCF R/L 618-180 q q 180–300 18
GNDCF R/L 618-280 q q 280–1000 18

Holder
PSC__GM00 PSC__GM90
(straight) (L-style)
DCSFMS

DCSFMS

Note:
WF

The right handed


WF

PSC40/50GM90R
LF
holder needs a left
LF
cassette.
The left handed
PSC40/50GM90L
holder needs a right
cassette.

DCSFMS WF LF Cap Tightening


Style Cat. No. R L Spanner
(mm) (mm) (mm) Screw Torque (N·m)
PSC40GM00 R/L l l 40 22
Straight 81*
PSC50GM00 R/L l l 50 27
BFTX0619N 7,5 LT25
PSC40GM90 R/L l l 40 43* 52,5
L-Style
PSC50GM90 R/L l l 50 48* 55,0
* Dimension when using face grooving cassettes.

Identification Details - Polygon-Toolholder


PSC 40 - G M 00 R
Polygonshank Shank Diameter Series Symbol Application Style Holder Design
(DCSFMS) GND External Multi-Purpose 00 = Straight R = Right
90 = L-Style L = Left

Identification Details - Cassette


GND C F L 3 12
Series Symbol Cassette Application Holder Design Grooving Width Max.
GND Face Grooving R = Right Grooving Depth
L = Left

F38 l = Euro stock


= Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)
ISO-PSC Polygon Modular
PSC
GND Grooving System
Inserts
Coated Carbide Cermet Carbide Dimensions (mm)
Application

CW

AC520U

AC530U
AC830P

AC425K

T2500A
Shape Type Cat. No.

H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
Grooving / Turning

N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0


N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
General Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
Copying / Cut-Off

N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0


N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1
General Purpose
N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low Feed N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
GF GCM N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1

Grooving &
N6002 GF 6,0 ±0,03 0,2 26,4 4,5

Parting-Off
Low Cutting Force m l l
RN GCM N3015 RN m m m m 3,0 ±0,03 1,5 22,4 3,8
Necking
Non Ferrous Face /

N4020 RN m m m m 4,0 ±0,03 2,0 28,0 4,0


N5025 RN m m m m 5,0 ±0,03 2,5 28,1 4,1
General Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
N4004 GA 4,0 ±0,025 0,4 26,4 4,0
Metals

m
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
General Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).

F39
SumiTurn B-Groove Insert
TGA-BF Type
Characteristics
● Outstanding chip control when grooving
● Excellent chip control when finishing wide grooves using axial feed
● Grooving inserts from 1,5–4,5 mm wide
● Grade AC530U with Super ZX ultra hard coating for steels,
stainless steels and cast iron increases productivity and extends
tool life

External Grooving Figures show right hand tools.

Fig. 1 Fig. 2 Fig. 3

GWC WF
CW

WF
WF

CW

B
CW


External Grooving 2° LF 2°
LF
LF Rake Angle: R 17
Rake Angle: R Rake Angle: R 17
5° 5° 5°
HF

H
HF

16

HF
H

H
17
The rake angle R varies depending on the insert grade. For details, see the table at the Spare Parts
lower part of page F39.
Grooving &
Parting-Off

Holders Right handed tool holders are applicable with left handed inserts (TGA-L).

Stock Dimensions (mm) Grooving Width Maximum Applicable


Cat. No. Fig. Grooving Insert Group Screw Wrench Clamp Screw Wrench
R L H B LF WF HF CW (mm) Depth (mm) No.
GWC R/L 1010-3 m m 10 10 125 10 10 2 0,33–2,80 0,8–2,5 u BFTX
GWC R/L 1212-3 m m 12 12 125 12 12 2 0,33–2,80 0,8–2,5 u 3,4 TRX15 – – –
0409N
GWC R/L 1616-3 l m 16 16 125 16 16 3 0,33–2,80 0,8–2,5 u
GWC R/L 2020-3 m m 20 20 125 25 20 1 0,33–2,80 0,8–2,5 u BFTX CCM 6B WB 6-20
3,4 TRX15 LT20
GWC R/L 2525-3 m l 25 20 150 30 25 1 0,33–2,80 0,8–2,5 u 0409N -L/R -T/TL
GWC R/L 2020-15 l l 20 20 125 25 20 1 1,25–1,45 2,0 v
GWC R/L 2020-25 l l 20 20 125 25 20 1 1,50–2,30 3,5 w
GWC R/L 2020-35 l l 20 20 125 25 20 1 2,50–4,80 5,0  BFTX CCM 8U WB 8-22
5,0 TRX20 LT27
GWC R/L 2525-15 l l 25 25 150 30 25 1 1,25–1,45 2,0 v 0511N -L/R -T/TL
GWC R/L 2525-25 l l 25 25 150 30 25 1 1,50–2,30 3,5 w
GWC R/L 2525-35 l l 25 25 150 30 25 1 2,50–4,80 5,0 

GWCS

The rake angle R varies depending on the insert grade. For details, see
the table at the lower part of page F39.
B
WF

External Grooving
CW Figures show right hand tools.
LF
Rake Angle: R

Spare Parts
HF

Holders Right handed tool holders are applicable with left handed inserts (TGA-L).

Stock Dimensions (mm) Grooving Width Maximum Applicable


Cat. No. Grooving Insert Group Screw Wrench Clamp Screw Wrench
R L H B LF WF HF CW (mm) Depth (mm) No.
GWCS R/L 2020-3 20 20 125 25 20 0,33–2,80 0,8–2,5 u BFTX CCM 6B WB 6-20
3,4 TRX15 LT20
GWCS R/L 2525-3 25 25 150 30 25 0,33–2,80 0,8–2,5 u 0409N -L/R -T/TL
h

GWCS R/L 2020-15 m m 20 20 125 27 20 1,25–1,45 2,0 v


GWCS R/L 2020-25 m m 20 20 125 27 20 1,50–2,30 3,5 w
GWCS R/L 2020-35 m m 20 20 125 27 20 2,50–4,80 5,0  BFTX CCM 8U WB 8-22
5,0 TRX20 LT27
GWCS R/L 2525-15 m m 25 25 150 32 25 1,25–1,45 2,0 v 0511N -L/R -T/TL
GWCS R/L 2525-25 m 25 25 150 32 25 1,50–2,30 3,5 w
GWCS R/L 2525-35 m m 25 25 150 32 25 2,50–4,80 5,0 

F40 l = Euro stock


= Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)
SumiTurn B-Groove Holders
GWC/GWCS/GWCI
ISO-PSC Polygon Modular Holder
Ø F L Cap
Cat. No. R L Spanner
PSC (mm) (mm) (mm) Screw
PSC 40 GM00 R/L l l 40 22 80,0
PSC 50 GM00 R/L l l 50 27 80,0
BFTX0619N 7,5 LT25
PSC 40 GM90 R/L l l 40 42 52,5
PSC 50 GM90 R/L l l 50 47 55,0

Cassette
Grooving Grooving Insert Clamp Cap
Cat. No. R Width
L Depth Insert Screw
Spanner Spring
Finger Screw
Spanner
(mm) (mm)
GWCCM R/L 25 l l 1,5–2,3 3,9 TGA 4 □ □□□ BF BFTX0511N
GWCCM R/L 35 l l 2,5–4,5 5,4 TGA 4 □ □□□ BF 5,0
TRX20 SCP4A 3,0 LH030

Internal Grooving
14° 2°
GWCI
DCON
DMIN
The rake angle R varies depending on the insert grade. For details, see
the table at the lower part of page F39.
Internal Grooving
WF

H Figures show right hand tools.


CW 30
Rake Angle: R LF

Spare Parts
HF

Grooving &
Parting-Off
Holders Right handed tool holders are applicable with left handed inserts (TGA-L).

Stock Dimensions (mm) Grooving width Maximum Applicable Insert


Cat. No. Grooving Group No. Screw Wrench
R L DMIN DCON LF H HF WF CW (mm) Depth (mm)
GWCI R/L 325 q q 35 25 100 23 11,5 17,5 0,33–2,80 0,8–2,0 u BFTX0409N 3,4 TRX 15
GWCI R/L 432 q q 40 32 250 30 15,0 17,5 1,25–4,80 2,0–2,5 vw BFTX0511N 5,0 TRX 20

Inserts
15°
Fig. 1
CW±0,025
Fig. 2
Notice: Recommended Cutting Conditions Feed direction
E2
RE RE Please note the cutting edge
(IC)12,70 position E2, for grooving widths
Grooving
CDX

below 1,85 mm.. Wet condition is recommended.

Work Material General Steel Stainless Steel


4,76 (Note 2) Figures show right hand tools.
Cutting speed (m/min) 50–180 50–160
Coated Dimensions (mm) Applicable
Groove width (mm) 1,5–2,3 2,5–3,3 3,5–4,5
Cat. No. AC530U ( ) CDX: presents max. depth Fig. holder
insert
&
Feed rate (mm/rev) 0,03–0,12 0,04–0,12 0,05–0,12
R L CW CDX RE E2 group
Ext. –3,5 –5,0 –5,0
TGA R/L 4140BF01 m m 1,40 2,5 (2,0-1,7) 0,1 0,300 2 v Depth of cut (mm)
TGA R/L 4150BF Int. –2,5
l l 1,50 0,250
TGA R/L 4165BF m m 1,65 3,9 0,175
2 Axial Feed
TGA R/L 4175BF m m 1,75 0,125 Feed direction for axial feed
TGA R/L 4185BF m m 1,85 External 0,2 0,075
(3,5) w Wet condition is recommended.
TGA R/L 4200BF l l 2,00 Internal
TGA R/L 4220BF m m 2,20 (2,5) 0 1
TGA R/L 4230BF m m 2,30 Work Material General Steel Stainless Steel
TGA R/L 4250BF l l 2,50 Cutting speed (m/min) 50–180 50–160
TGA R/L 4265BF m m 2,65
Feed rate (mm/rev) 0,03–0,10 0,05–0,10 0,07–0,12
TGA R/L 4270BF m m 2,70
TGA R/L 4280BF m m 2,80 Depth of cut (mm) –0,3 –0,5 –0,7
TGA R/L 4300BF l l 3,00 0,3
TGA R/L 4320BF m m 3,20
5,4
TGA R/L 4330BF m m 3,30
TGA R/L 4350BF l l 3,50 External 0 1 
TGA R/L 4370BF m m 3,70
TGA R/L 4390BF
(5,0)
m m 3,90 Internal
Rake Angle with a Holder Fitted (E)
TGA R/L 4400BF l l 4,00 (2,5)
AC530U H1 T3000Z T1500A BN2000 DA2200
TGA R/L 4410BF m m 4,10 Grooving
TGA R/L 4420BF m 4,20 External
0,4 10° 20° 10° 5° 0° 10°
TGA R/L 4430BF m m 4,30 GMC, GWCS
TGA R/L 4440BF m m 4,40 Internal
1° 11° 1° –4° –9° 1°
TGA R/L 4450BF l l 4,50 GMCI
*
) Please select applicable inserts for the holders by using matching group numbers.

F41
SumiTurn Groove Insert
TGA Type
Inserts

GAN CW ±0,025 Grade Cutting Edge GAN


RE RE Coated Carbide AC530U Honing 15°
IC

CDX
Carbide H1 Sharp 25°
Coated Cermet T3000Z Honing 15°
Cermet T1500A Sharp 10°
SUMIBORON BN2000 K-Land 5°
S
SUMIDIA DA2200 Sharp 15°
* See page F39 for the rake angle with a holder fitted.
This figure shows right handed tools.
Dimensions (mm)
Cat. No. AC530U H1 T3000Z T1500A BN2000 DA2200 Max. Groove Depth Insert /Hol-
(The part numbers of T1500A CW CDX RE IC S der Group
end with E) R L R L R L R L R L R L External Internal No.*
TGA R/L 3033 (E) m m – – – – 0,33 0,8 0,5 1,0
0,05
TGA R/L 3050 (E) m m m – – – – 0,50 1,2 0,8 1,4
TGA R/L 3075 (E) m m m 0,75
R/L 3095 (E) m m 0,95
R/L 3100 (E) m m m m m m m 1,00
R/L 3110 (E) m m 1,10
R/L 3125 (E) m m m m 1,25
R/L 3135 (E) m m m 1,35 2,0 1,5 2,5
R/L 3145 (E) m m 1,45
R/L 3150 (E) m m m 1,50
0,1 9,525 3,18 u
R/L 3165 (E) m 1,65
(T1500A
Grooving &

R/L 3175 (E) 1,75


Parting-Off

m m m
0,2)
R/L 3185 (E) m 1,85
TGA R/L 3200 (E) m m m m m 2,00
R/L 3220 (E) m 2,20
R/L 3230 (E) 2,30
R/L 3250 (E) m m 2,50 2,5 2,0 3,0
R/L 3265 (E) 2,65
R/L 3270 (E) 2,70
R/L 3280 (E) m 2,80
TGA R/L 4125 (E) m m m 1,25
2,0 1,7 2,5 v
R/L 4145 (E) m m 1,45
TGA R/L 4150 (E) m m m q 1,50
R/L 4165 (E) 1,65
0,2
R/L 4175 (E) 1,75
*2
R/L 4185 (E) m m m 1,85 3,5 2,5 3,9 w
R/L 4200 (E) m m m m 2,00
R/L 4220 (E) m 2,20
R/L 4230 (E) m m 2,30
TGA R/L 4250 (E) m m m m 2,50
R/L 4265 (E) m m 2,65
R/L 4270 (E) 2,70
5,0 5,4
R/L 4280 (E) m 2,80 2,5 4,76
*1 *1 12,70
R/L 4300 (E) m m m m m 3,00 0,3
R/L 4320 (E) 3,20 *2
R/L 4330 (E) m 3,30
TGA R/L 4350 (E) m 3,50
R/L 4370 (E) 3,70 
R/L 4390 (E) 3,90
R/L 4400 (E) m m 4,00
R/L 4410 (E) 4,10
5,0 2,5 5,4
R/L 4420 (E) 4,20
0,4
R/L 4430 (E) 4,30
*2
R/L 4440 (E) 4,40
R/L 4450 (E) m 4,50
R/L 4480 (E) 4,80 5,00
* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find *1: CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove
applicable holders. Inserts and holders that have corresponding group numbers can be depth 4,0 (2,5 during internal machining)
used together. *2: RE for SUMIBORON = 0,2, RE for SUMIDIA = 0,1

F42 = Japan stock q= Delivery on request


SumiTurn Groove Insert
TGA Type
Inserts

GAN CW ±0,025 Grade Cutting Edge GAN


RE RE Coated Carbide AC530U Honing 15°
IC

CDX
Carbide H1 Sharp 25°
Coated Cermet T3000Z Honing 15°
Cermet T1500A Sharp 10°
SUMIBORON BN2000 K-Land 5°
S
SUMIDIA DA2200 Sharp 15°
* See page F39 for the rake angle with a holder fitted.
This figure shows right handed tools.
Dimensions (mm)
AC530U H1 T3000Z T1500A BN2000 DA2200 Max. Groove Depth Insert /Hol-
Cat. No. CW CDX RE IC S der Group
R L R L R L R L R L R L External Internal No.*
TGA R/L 4050 R m m 1,00 2,0 1,7 2,5 0,50 v
TGA R/L 4075 R m m 1,50 0,75
3,5 2,5 3,9 w
R/L 4100 R m m 2,00 1,00
12,70 4,76
TGA R/L 4125 R m m 2,50 1,25
R/L 4150 R m m q 3,00 5,0 2,5 5,4 1,50
*1 *1 
R/L 4200 R m 4,00 2,00
* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find *1 CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth
applicable holders. Inserts and holders that have corresponding group numbers can be 4,0 (2,5 during internal machining)
used together.

Grooving &
Parting-Off
Recommended Cutting Conditions
Work Material General Steel Stainless Steel Non-Ferrous Metal Hardened Steel

Grade AC530U T3000Z T1500A AC530U T3000Z T1500A H1 DA2200 BN2000


Cutting Speed (m/min) 50–200 100–180 100–180 50–200 80–150 80–120 200–300 200–300 80–120
Feed Rate (mm/rev) 0,02–0,10 0,05–0,10 0,05–0,08 0,02–0,10 0,05–0,08 0,05–0,08 0,05–0,15 0,05–0,15 0,03–0,07

Insert Blanks Notes for Machining an Insert


(Incomplete products. Machine them to meet your edge width, Make the cutting edge so that the rake ang-
nose radius and rake angle requirements.) le, back taper, etc. as shown in fig. 3. When
you have installed an insert into a holder, it
Fig. 1 Fig. 2
becomes a cutting blade element as shown

CW CW in fig. 4.

IC IC
CDX

Suggested Shape

Fig. 3 2°
0,45mm


S S

This figure shows right handed tools.

Dimensions (mm)

KH03 H1 EH510 T1500A


Cat. No. CW CDX IC S Fig. Cutting blade element during holder installation
R L R L R L R L
Fig. 4 2°
TGA R/L 3 T18 1,85 (3,4) 2°
1
R/L 3 T23 m m 2,35 (3,4) 9,525 3,18 2° 2°
R/L 3 T31 m 3,18 – 2
TGA R/L 4 T22 2,20 (4,8)
1
R/L 4 T37 3,75 (6,2) 12,70 4,76
R/L 4 T47 m m 4,76 – 2

Note: CDX values in parentheses are for reference only.

F43
Parting-Off Mini Holders
SCT Type
Parting-Off
Fig. 1 Fig. 2
SCT Tools

WF

WF
B

B
1,5°
LF LF
LH LH

Spare Parts

HF
HF

H
H
18

2
Above figures show right hand tools.
Holders
Dimensions (mm)
Cat. No. Stock H B LF WF HF LH Applicable inserts Fig. Screw Wrench
SCT R 1010 l 10 10 120 10 10 15 CT R05_ _ _
SCT R 1212 l 12 12 120 12 12 15 1
SCT R 1616 16 16 120 16 16 15 CT R12_ _ _
l BFTX0410T8L
SCT R 101016 m 10 10 120 10 10 18 2
SCT R 121216 m 12 12 120 12 12 18 CT R16_ _ _
1
SCT R 161616 m 16 16 120 16 16 18
TRX 08
SCT L 1010 l 10 10 120 10 10 15 CT L05 _ _ _
SCT L 1212 l 12 12 120 12 12 15 1
SCT L 1616 16 16 120 16 16 15 CT L12 _ _ _
l BFTX0410T8R
SCT L 101016 m 10 10 120 10 10 18 2
SCT L 121216 m 12 12 120 12 12 18 CT L16 _ _ _
1
SCT L 161616 m 16 16 120 16 16 18

Inserts
For Right Handed Holder (SCTR) For Left Handed Holder (SCTL)
CTR _ _ R CTR _ _ N CTR _ _ L CTL _ _ R CTL _ _ N CTL _ _ L
Insert Shape Installation
and Dimen- Conditions
for Holder

20°
Grooving &

20° 20°
Parting-Off

20°

RE 2-RE 20° 20° 2-RE RE

2,5
2,5

CW CW
sions

20° L RE L
55° RE 55° 20°

S
S

AC1030U AC530U Max. Chip Applicable


Cat. No. Cut-Off Ø CW RE L S
R N L R N L (mm) Breaker Holder
CTR 050505 R/N/L m m m m m m 5 0,05
0,5
050500 R/N/L m m m m 5 0
CTR 121005 R/N/L m m m m m m 12 1,0 SCT R1010
121505 R/N/L l l m m m m 12 1,5 0,05
19 7 SCT R1212
122005 R/N/L l l m m 12 2,0 Sharp cutting edge
121000 R/N/L m m m m 12 1,0 SCT R1616
With (RE = 0,05 mm)
121500 R/N/L m m m m 12 1,5 0
Chip Dimple location
122000 R/N/L m m m m 12 2,0
CTR 161005 R/N/L 16 1,0 Breaker for positive
161505 R/N/L m m m m 16 1,5 0,05 clamping
162005 R/N/L m m m m m 16 2,0 SCT R101016
23,1 8,3
161000 R/N/L 16 1,0 SCT R121216
161500 R/N/L m m m m 16 1,5 0 SCT R161616
162000 R/N/L m m m m m m 16 2,0
CTR 050500 R/N/L NB 5 0,5 Wide groove breaker for smooth chip
SCT R1010
CTR 121000 R/N/L NB m m 12 1,0 evacuation
19 7 Without SCT R1212
121500 R/N/L NB m m 12 1,5
122000 R/N/L NB m m 12 2,0 0 Chip SCT R1616
CTR 161000 R/N/L NB 16 1,0 Breaker SCT R101016
161500 R/N/L NB 16 1,5 23,1 8,3 SCT R121216
162000 R/N/L NB m m 16 2,0 SCT R161616 Surface Finish Comparison
CTL 050505 R/N/L m m m m 5 0,05
0,5
050500 R/N/L m m m m 5 0
very
CTL 121005 R/N/L m m l m m m 12 1,0 SCT R1010 small
121505 R/N/L m m l m m m 12 1,5 0,05
19 7 SCT R1212
122005 R/N/L m l m m 12 2,0
121000 R/N/L m m m m 12 1,0 SCT R1616
With
121500 R/N/L m m m m 12 1,5 0
122000 R/N/L m m m m 12 2,0 Chip
CTL 161005 R/N/L 16 1,0 Breaker SCT Competitor´s tool
161505 R/N/L m m m 16 1,5 0,05
Work Material: X6Cr17 ( ø8 mm)
162005 R/N/L m m m m m m 16 2,0 SCT R101016
23,1 8,3 Insert: CTR 121005 R, ( b =1,0 mm)
161000 R/N/L 16 1,0 SCT R121216
161500 R/N/L m m m m 16 1,5 0 SCT R161616 Cutting Data: vc = 45 m/min
162000 R/N/L m m m m 16 2,0 f = 0,02 mm/rev, Wet

F44 l = Euro stock


= Japan stock
Parting-Off Holders
Sumi-Grip
Characteristics
• Holders available in carbide (SumiGrip) and steel (SumiGrip JR).
• Capable on interrupted machining.
• Can be used for cut-off, grooving and chamfering applications.

Type • Tool block type


STFH (steel) / WCFH (carbide)
• Shank type
STFS (steel) / WCFS (carbide)

Cut-Off Features of Design


Holder
Small wedge
140 angle
WCFH32 High performance
insert
120
Cut-Off Diameter (mm)

100
STFH32

80
WCFH26
STFH26 Optimal undercut
60 STFS shape
GNDL GNDL
40
WCFS
GNDM GNDM
20
SCT

0 1 2 3 4 5 6 7 8 9

Grooving &
Width (mm)

Parting-Off
Twice the Insert Holding Force Low Vibration Wear Resistance
80
Holder Overhang Limit (mm)

SumiGrip (carbide) Work shape

40mm
Flank Wear Width (mm)

0,15
70 Competitor
SumiGrip Jr. (steel) Breakage
SumiGrip JR 270
60 0,10 X
SumiGrip Jr. (steel)
Competitor
50

0,05 SumiGrip (carbide)


Competitor 130 40
3 mm width
0 0,1 0,2 0,3 0 50 100
Feed Rate (mm/rev) Number of Cutt-Offs
0 100 200 300
Work Material: C45 (Ø 50 mm, 250 HB) Work Material: C45 (hexagonal)
Holding Force of the Insert (N) High
Insert: 3 mm width, coated carbide Insert: 3 mm width, coated carbide
Cutting Conditions: vc = 80 m/min, dry Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, wet (water soluble)

GG Type/GF Type/CF Type Chipbreaker, Grade AC1030U


Utilizing grooving tool GND type chipbreaker series for excellent chip GG GF CF
control.
Low cutting force chipbreaker GF type (neutral) or CF type (left or
right handed) inserts, coupled with a carbide blade, enables stable
machining and prevents chattering even when machining stainless Neutral Neutral L/R handed
steel.
Exotic alloy, Exotic alloy,
Achieving stable and longer tool life with the new AC1030U grade. General purpose
Low cutting force Low cutting force

Performance (Chipbreaker)
Chip
Control
Capability

GF GG Conventional
Work Material: X5CrMo17 12 2 (Ø 40 mm)
Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, wet

F45
Parting-Off Holders
Sumi-Grip Jr.
Cut-Off (Steel Holder/Tool Block Type)

STFH
CW LF
B

Cut-Off

H
HF
LF2

150° Parts
Above figures show right hand tools.

Holders
Dimensions (mm) Max. Cut- Applicable Applicable Tool
Cat. No. Stock Wrench
H B LF HF LF2 CW Off Dia. Inserts Blocks
STFH 26-2 l 26 1,6 109 21,4 108 2,0 40 WCF _ 2 _
26-3 l 26 2,4 109 21,4 108 3,0 70 WCF _ 3 _ SBN 20-26
26-4 l 26 3,4 109 21,4 108 4,0 70 WCF _ 4 _ SBU 20-26
26-5 l 26 4,3 109 21,4 108 5,0 70 WCF _ 5 _
SL 4
STFH 32-2 l 32 1,6 149 25,0 148 2,0 40 WCF _ 2 _ SBN 20-32
32-3 l 32 2,4 149 25,0 148 3,0 100 WCF _ 3 _ SBN 25-32
32-4 l 32 3,4 149 25,0 148 4,0 100 WCF _ 4 _ SBU 20-32
32-5 l 32 4,3 149 25,0 148 5,0 100 WCF _ 5 _ SBU 25-32

Tool Blocks Parts


SBN Type, One piece type Clamp Screw Wrench
Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBN 20-26 45 20 20 10,0 80 STFH 26_


H

l
Grooving &
Parting-Off

BWS 30 WB 8-20 LH 040


SBN 20-32 l 50 20 20 13,5 100 STFH 32_
L 12,5 20
Hc

18 SBN 25-26 q 48 25 25 10,0 80 STFH 26_


SBN 25-32 l 50 25 25 8,5 110 STFH 32_

(SBN20–26)

SBU Type, Separate type Wedge


Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBU 20-26 l 45 20 20 10,0 80 STFH 26_


H

BCS 15 BCS 20 BCS 25


SBU 20-32 l 50 20 20 13,5 100 STFH 32_
L
Hc

12,5 20
18
SBU 25-26 q 48 25 25 10,0 80 STFH 26_ Screw Wrench
SBU 25-32 l 50 25 25 8,5 110 STFH 32_

(SBU20–26)
BX 0622 LH 050
*Tool blocks selection guide see page F46

Cut-Off (Steel Holder/Shank Type)

STFS
WF

B
CW

Cut-Off LF
LH2 Max. Cut-Off Dia

Parts
HF

LH

Holders
Stock Dimensions (mm) Max. Cut- Applicable
Cat. No. Wrench
R L H B LF WF HF LH LH2 CW Off Dia. Inserts
STFS R/L 1010-2 m 10 10 86 10 10 17 17 2,0 28
R/L 1212-2 l l 12 12 110 12 12 18 18 2,0 30
WCF _ 2 _
R/L 1616-2 m m 16 16 110 16 16 – 19 2,0 32
R/L 2020-2 l m 20 20 125 20 20 – 24 2,0 40
STFS R/L 1616-3 m l 16 16 110 16 16 20 22 3,0 35
R/L 2012-3 m m 20 12 110 12 20 – 24 3,0 40
WCF _ 3 _ SL 4
R/L 2020-3 l l 20 20 125 20 20 – 30 3,0 50
R/L 2525-3 l l 25 25 150 25 25 – 30 3,0 50
STFS R/L 2020-4 m l 20 20 125 20 20 – 33 4,0 55
WCF _ 4 _
R/L 2525-4 l m 25 25 150 25 25 – 38 4,0 65
STFS R/L 2020-5 m m 20 20 125 20 20 – 35 5,0 60
WCF _ 5 _
R/L 2525-5 m m 25 25 150 25 25 – 40 5,0 70

F46 l = Euro stock


= Japan stock
q= Delivery on request
Parting-Off Holders
Sumi-Grip Jr. Inserts
Inserts
Neutral (N) Right Handed (R) Left Handed (L)
2-RE0.2* 2-RE0.2* 8°

2° CW 2°
2° CW 2°
2° CW 2°

8° 2-RE0.2* * WCF_2T: 2_RE=0,15

External Appearance Cat. No. AC830P AC225 AC1030U T1500A A30 G10E CW Applicable Holder

WCF N _ GG WCF N2 GG m 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2


General purpose N3 GG l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
N4 GG l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
N5 GG m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
WCF N _ GF WCF N2 GF m 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy N3 GF m 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Low feed N4 GF m 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
N5 GF m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
WCF _ _ CF WCF R3 CF m 3,0
STFH _ _ 3 STFS R/L _ _ _ _ 3
Exotic alloy L3 CF m 3,0
Low feed R4 CF 4,0
STFH _ _ 4 STFS R/L _ _ _ _ 4
L4 CF m 4,0
WCF _ 2T WCF N2T l 2,0
Small diameter R2T m 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Low cutting force L2T m 2,0
WCF _ _ WCF N3 l 3,0
Without chip
R3 l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
breaker L3 l 3,0
General steel WCF N4 l 4,0
R4 m 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4

Grooving &
Parting-Off
L4 l 4,0
WCF N5 l 5,0
R5 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5 m 5,0
WCF _ _ A WCF N2A l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy WCF N3A l l m 3,0
Low feed R3A l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
L3A l 3,0
WCF N4A l m 4,0
R4A l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
L4A l 4,0
WCF N5A l 5,0
R5A m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5A 5,0
WCF _ _ B WCF N3B l 3,0
Cast iron R3B l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Light alloys L3B l 3,0
WCF N4B l 4,0
Note: R4B 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
With the similar chip breaker L4B 4,0
style as for general steel
(WCF _ _ ) but with smaller
WCF N5B m 5,0
edge preparation. R5B 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5B 5,0

Recommended Cutting Conditions


Cutting Speed (m/min)
Work Material
AC830P AC225 AC1030U T1500A A30 G10
General Steel 80–200 80–200 50–200 80–200 50–120 –
Steel Soft Steel 100–230 100–230 50–230 100–230 70–150 –
Die Steel 60–150 60–150 50–150 60–150 50–120 –
Stainless Steel 70–150 70–150 50–150 – 70–130 –
Cast Iron – – 50–200 – – 50–120
Non-Ferrous Metal – – 200–500 – – 200–500

Feed Rate (mm/rev)


Neutral Left or Right Handed
GG GF Without Chip Breaker T A B Without Chip Breaker CF T A B
Chip Breaker
Exotic Alloy Small Diam. Exotic Alloy Small Diam.
General General Exotic Alloy Cast Iron General Exotic Alloy Cast Iron
Low Cutting Low Cutting Low Cutting Low Cutting
Purpose Steel Low Feed Light Alloys Steel Low Feed Light Alloys
Force Force Force Force
Groove 2,0 0,05–0,20 0,03–0,12 – 0,03–0,10 0,03–0,12 – – – 0,03–0,10 – –
Width 3,0 0,08–0,25 0,04–0,15 0,08–0,25 – 0,04–0,15 0,05–0,15 0,08–0,25 0,08–0,12 – 0,04–0,15 0,05–0,15
W 4,0 0,10–0,30 0,05–0,18 0,10–0,30 – 0,05–0,18 0,05–0,18 0,10–0,30 0,10–0,30 – 0,05–0,18 0,05–0,18
(mm) 5,0 0,10–0,35 0,05–0,20 0,10–0,30 – 0,05–0,20 0,06–0,20 0,10–0,20 0,10–0,30 – – 0,06–0,20

F47
Parting-Off Holders
Sumi-Grip Series
Cut-Off (Carbide Holder/Tool Block Type)

WCFH CW: 3 mm
4 mm CW LF
CW: 2 mm
2,4 20
Cut-Off 5 mm B

H
HF
150° LF2 20
Parts
B
(WCFH 32-2)

Holders Above figures show right hand tools.

Dimensions (mm) Max. Cut- Applicable Applicable Tool


Cat. No. Stock Wrench
H B LF HF LF2 CW Off Dia. Inserts Blocks
WCFH 26-2 l 26 1,7 110 21,4 109,0 2,0 40 WCF _ 2 _ SL 2
26-3 l 26 2,4 110 21,4 108,5 3,0 70 WCF _ 3 _ SBN 20-26
26-4 l 26 3,4 110 21,4 108,5 4,0 70 WCF _ 4 _ SBU 20-26 SL 1
26-5 l 26 4,3 110 21,4 108,5 5,0 70 WCF _ 5 _
WCFH 32-2 l 32 1,7 150 25,0 149,0 2,0 40 WCF _ 2 _ SBN 20-32 SL 2
32-3 l 32 2,4 150 25,0 148,5 3,0 100 WCF _ 3 _ SBN 25-32
32-4 l 32 3,4 150 25,0 148,5 4,0 100 WCF _ 4 _ SBU 20-32 SL 1
32-5 l 32 4,3 150 25,0 148,5 5,0 100 WCF _ 5 _ SBU 25-32
See F48 for applicable inserts.
Tool Blocks Parts
SBN Type, Mono-block Type Clamp Screw Wrench
Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBN 20-26 45 20 20 10,0 80 WCFH 26_


H

l
Grooving &
Parting-Off

BWS 30 WB 8-20 LH 040


SBN 20-32 l 50 20 20 13,5 100 WCFH 32_
L 12,5 20
Hc

18 SBN 25-26 q 48 25 25 10,0 80 WCFH 26_


SBN 25-32 l 50 25 25 8,5 110 WCFH 32_

(SBN20–26)

SBU Type, Separate Type Wedge


Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBU 20-26 l 45 20 20 10,0 80 WCFH 26_


H

BCS 15 BCS 20 BCS 25


SBU 20-32 l 50 20 20 13,5 100 WCFH 32_
L
Hc

12,5 20
18
SBU 25-26 q 48 25 25 10,0 80 WCFH 26_ Screw Wrench
SBU 25-32 l 50 25 25 8,5 110 WCFH 32_

(SBU20–26)
BX 0622 LH 050

Tool Block Type Selection Guide


SBN Type A General Purpose Lathe, etc. B Turret Type Tool Post, etc.
Tool Block (Mono-Block Type)

SBN Type, SBU Type SBU Type

Tool post Tool post

This tool block can be used for the machining tool


post A shown on the right.

SBU Type
Tool Block (Separate Type)

This tool block can be used for the machining tool Tool block Tool block
posts A and B shown on the right. Spacer Wedge
Since the clamp is large it has a large scope even
when the holder has a long overhang.
(Overhead clamp) (Side clamp)

F48 l = Euro stock


= Japan stock
q= Delivery on request
Parting-Off Holders
Sumi-Grip Series
Cut-Off (Carbide Holder/Shank Type)
26,5
WCFS
Cut-Off WF

WF

B
LF
CW 46

CW
Max. Cut-Off Dia Max. Cut-Off Dia LF LF
46 46
Fig. 1 Fig. 2 Fig. 3 Fig. 4

HF
HF

HF
H
H

HF
H

H
LH LH LH
LH
Parts
Above figures show right hand tools.

Holders
Stock Dimensions (mm) Max. Cut- Applicable Applicable
Cat. No. Fig. Wrench
R L H B LF WF HF LH CW Off Dia. Blades Inserts
WCFS R/L 1010-2 l 10 10 86 10 10 10 2,0 28 – WCF _ 2 _ 1
Brazed R/L 1212-2 l 12 12 110 12 12 18 2,0 30 – WCF _ 2 _ 1 SL 2
Type R/L 1616-2 m l 16 16 100 16 16 25 2,0 35 – WCF _ 2 _ 2
R/L 1616-3 16 16 100 16 16 25 3,0 35 – WCF _ 3 _ 2 SL 1
WCFS R/L 20-3 l l 20 20 125 23 20 46 3,0 50 WCFH17-3 WCF _ 3 _ 3
R/L 20-4 l 20 20 125 24 20 46 4,0 50 WCFH17-4 WCF _ 4 _ 3
Clamp R/L 20-5 m 20 20 125 25 20 46 5,0 50 WCFH17-5 WCF _ 5 _ 3
SL 1
Type WCFS R/L 25-3 l m 25 25 150 28 25 46 3,0 50 WCFH17-3 WCF _ 3_ 4
R/L 25-4 m 25 25 150 29 25 46 4,0 50 WCFH17-4 WCF _ 4 _ 4

Grooving &
Parting-Off
R/L 25-5 m 25 25 150 30 25 46 5,0 50 WCFH17-5 WCF _ 5 _ 4
See F48 for applicable inserts. Blade included in holder.

Blades
CW

B
17

Parts
26,5
44,5

Dimensions (mm)
Cat. No. Stock Applicable Blades Cap Screw Wrench Applicable Holders
CW B
WCFH 17-3 l 3 2,4 WCFS R/L 20-3, 25-3
WCFH 17-4 l 4 3,4 WCFS R/L 20-4, 25-4 BX0622 LH050 All clamp type holders.
WCFH 17-5 l 5 4,3 WCFS R/L 20-5, 25-5

F49
Parting-Off Holders
Sumi-Grip Inserts
Inserts
Neutral (N) Right Handed (R) Left Handed (L)
2-RE0.2* 2-RE0.2* 8°

2° CW 2°
2° CW 2°
2° CW 2°

8° 2-RE0.2* * WCF_2T: 2_RE=0,15

External Appearance Cat. No. AC830P AC225 AC1030U T1500A A30 G10 CW Applicable Holder

WCF N _ GG WCF N2 GG m 2,0 WCFH _ _ 2 WCFS R/L _ _ _ _ 2


General purpose N3 GG l 3,0 WCFH _ _ 3 WCFS R/L _ _ _ _ 3, WCFS R/L _ _ 3
N4 GG l 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
N5 GG m 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
WCF N _ GF WCF N2 GF m 2,0 WCFH _ _ 2 WCFS R/L _ _ _ _ 2
Exotic alloy N3 GF m 3,0 WCFH _ _ 3 WCFS R/L _ _ _ _ 3, WCFS R/L _ _ 3
Low feed N4 GF m 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
N5 GF m 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
WCF _ _ CF WCF R3 CF m 3,0 WCFS R/L _ _ _ _ 3
WCFH _ _ 3
Exotic alloy L3 CF m 3,0 WCFS R/L _ _ 3
Low feed R4 CF 4,0
WCFH _ _ 4 WCFS R/L _ _ 4
L4 CF m 4,0
WCF _ 2T WCF N2T l 2,0
Small diameter R2T m 2,0 WCFH _ _ 2 WCFS R/L _ _ _ _ 2
Low cutting force L2T m 2,0
WCF _ _ WCF N3 l 3,0
WCFS R/L _ _ _ _ 3
R3 l 3,0 WCFH _ _ 3
Without chip WCFS R/L _ _ 3
breaker L3 l 3,0
General steel WCF N4 l 4,0
R4 m 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
Grooving &
Parting-Off

L4 l 4,0
WCF N5 l 5,0
R5 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
L5 m 5,0
WCF _ _ A WCF N2A l 2,0 WCFH _ _ 2 WCFS R/L _ _ _ _ 2
Exotic alloy WCF N3A l l m 3,0
WCFS R/L _ _ _ _ 3
Low feed R3A l 3,0 WCFH _ _ 3
WCFS R/L _ _ 3
L3A l 3,0
WCF N4A l l 4,0
R4A l 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
L4A l 4,0
WCF N5A l 5,0
R5A m 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
L5A 5,0
WCF _ _ B WCF N3B l 3,0
WCFS R/L _ _ _ _ 3
R3B l 3,0 WCFH _ _ 3
Cast iron WCFS R/L _ _ 3
Light alloys L3B l 3,0
WCF N4B l 4,0
Note: R4B 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
With the similar chip breaker L4B 4,0
style as for general steel WCF N5B m 5,0
(WCF _ _ ) but with smaller
edge preparation. R5B 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
L5B 5,0

Recommended Cutting Conditions


Cutting Speed (m/min)
Work Material
AC830P AC225 AC1030U T1500A A30 G10
General Steel 80–200 80–200 50–200 80–200 50–120 –
Steel Soft Steel 100–230 100–230 50–230 100–230 70–150 –
Die Steel 60–150 60–150 50–150 60–150 50–120 –
Stainless Steel 70–150 70–150 50–150 – 70–130 –
Cast Iron – – 50–200 – – 50–120
Non-Ferrous Metal – – 200–500 – – 200–500

Feed Rate (mm/rev)


Neutral Left or Right Handed
GG GF Without Chip Breaker T A B Without Chip Breaker CF T A B
Chip Breaker
Exotic Alloy Small Diam. Exotic Alloy Small Diam.
General General Exotic Alloy Cast Iron General Exotic Alloy Cast Iron
Low Cutting Low Cutting Low Cutting Low Cutting
Purpose Steel Low Feed Light Alloys Steel Low Feed Light Alloys
Force Force Force Force
Groove 2,0 0,05–0,20 0,03–0,12 – 0,03–0,10 0,03–0,12 – – – 0,03–0,10 – –
Width 3,0 0,08–0,25 0,04–0,15 0,08–0,25 – 0,04–0,15 0,05–0,15 0,08–0,25 0,08–0,12 – 0,04–0,15 0,05–0,15
W 4,0 0,10–0,30 0,05–0,18 0,10–0,30 – 0,05–0,18 0,05–0,18 0,10–0,30 0,10–0,30 – 0,05–0,18 0,05–0,18
(mm) 5,0 0,10–0,35 0,05–0,20 0,10–0,30 – 0,05–0,20 0,06–0,20 0,10–0,20 0,10–0,30 – – 0,06–0,20

F50 l = Euro stock


= Japan stock
Threading Tools
General Features
Sumitomo Electric has developed „TME“ external threading
inserts with pitch ranges of 1,0–3,0 mm or 10–24 threads/
inch and „TMI“ internal threading inserts with a pitch range of
1,0–3,0 mm.

The superior features of the new sintered threading inserts


include an M-class tolerance and dimple shaped chip breaker.
The M-class tolerance reduces insert cost by eliminating the
need for expensive grinding.

Furthermore, chip control is greatly improved as a result of the


specially designed dimple chip breakers.

New Series of Indexable Inserts and Holders for Threading

Threading
Holders
For External Threading
TME
Pitch (mm)
1,0 1,25 1,5 1,75
with flat wiper edge 2,0 2,5 3,0 LTER
ISO-Metric 60°
(Ø 20, Ø 25 mm)
TME (Lever lock system)
For Pitch (mm)
external 1,0–2,0 , 1,5–3,0
thread without flat wiper edge STER
(Ø 12, Ø 16 mm)
TWE (Screw on system)
Whitworth 55° Number of
threads / inch
without flat wiper edge 14–10 , 24–16

For Internal Threading


TMI
Pitch (mm)
1,0 1,25 1,5 1,75
For with flat wiper edge 2,0 2,5 3,0 STIR
internal ISO-Metric 60°
thread TMI
(Ø 16, Ø 20 mm )
(Screw on system)

Pitch (mm)

without flat wiper edge 1,0– 2,0 , 1,5–3,0

F51
Threading Tools
Threading Insert
General Features
Dimple breaker Indexable inserts ● A positive rake angle encourages good chip
TME type for external control and reduces cutting resistance.
threading
● Two tier dimple-style chip breakers evacuate
chip smoothly and easily.

● M-class tolerance reduces insert cost.

New sintered threading insert


with special dimple shaped chip breaker ● Four available grades cover a wider range of
applications.

● The LTER type holder is designed for easy


Comparison of Chip Control clamping and replacement.

TME Insert

Work material: 25 CrMo 4


Cutting speed: 100 m/min
Threading
Holders

Pitch: 1,5 mm
Competitor‘s ground insert

Comparison of Tool Life Cutting Grades for Threading

980 AC225 Multi layer coating


1000 - 950 The AC225 is a carbide insert
900 TiN
with a 2 µm multiple-layer coating. Al2O3
This design results in improved Ti(C,N)
Tool Life (Work Pieces / Corner)

800 -
toughness and adhesion Special
680 ACE-layer
resistance making this grade
suitable for stainless steel and
600 -
general steel. Very tough base material

400
400 -

240

200 -

Neue
Cermet-Grade
T130A
AC225 Cermet grade
TME insert Competitor‘s ground
T130A
with 3 cutting insert with 3 cutting
corners corners The T130A is a cermet grade containing high TiN with a
uniform fine-grain microstructure which results in improved
Work Material : X5CrNi1810 (Stainless steel) wear resistance and toughness.
Cutting Conditions: vc = 100 m/min Thus, the T130A produces a goods surface finish.
Pitch: 1,5 mm
7 Passes
Wet

F52
Threading Tools
Cutting Conditions
Recommended Cutting Conditions
Grade
Cutting Speed (m/min.) AC225 T1500A/T130A
Work material
Soft steel 150–170 100–150
Carbon steel 100–170 80–130
Alloy steel 90–150 80–120
Stainless steel 70–140 -

Depth of Cut (Wiper Insert)


Cat. No. Pitch Depth of Cut Pass 1 2 3 4 5 6 7 8 9 10 11 12 13 14
TME 100R 1,00 0,68 5 0,20 0,16 0,14 0,11 0,07
TME 125R 1,25 0,82 6 0,20 0,18 0,15 0,12 0,10 0,07
TME 150R 1,50 0,96 7 0,22 0,18 0,14 0,13 0,12 0,10 0,07
TME 175R 1,75 1,12 8 0,22 0,19 0,16 0,14 0,13 0,12 0,09 0,07
External

TME 200R 2,00 1,25 8 0,25 0,21 0,18 0,16 0,15 0,13 0,10 0,07
TME 250R 2,50 1,55 10 0,27 0,24 0,20 0,18 0,16 0,13 0,11 0,10 0,09 0,07
ISO-Metric 60°

TME 300R 3,00 1,86 12 0,28 0,25 0,20 0,19 0,17 0,15 0,13 0,12 0,10 0,10 0,09 0,07
TME 350R 3,50 2,25 13 0,30 0,27 0,24 0,22 0,20 0,18 0,16 0,15 0,14 0,12 0,11 0,09 0,07
TME 400R 4,00 2,57 14 0,35 0,32 0,29 0,26 0,23 0,20 0,17 0,15 0,14 0,12 0,10 0,09 0,08 0,07
TMI 100R 1,00 0,63 5 0,18 0,16 0,12 0,10 0,07
TMI 125R 1,25 0,77 6 0,18 0,16 0,14 0,12 0,10 0,07

Threading
Holders
TMI 150R 1,50 0,90 7 0,20 0,16 0,14 0,13 0,11 0,09 0,07
Internal

TMI 170R 1,75 1,03 8 0,20 0,18 0,15 0,14 0,11 0,10 0,08 0,07
TMI 200R 2,00 1,18 8 0,22 0,19 0,17 0,15 0,14 0,13 0,11 0,07
TMI 250R 2,50 1,44 10 0,25 0,22 0,19 0,16 0,14 0,12 0,10 0,10 0,07 0,07
TMI 300R 3,00 1,70 12 0,27 0,24 0,20 0,17 0,14 0,12 0,10 0,10 0,10 0,09 0,06 0,07

Depth of Cut (Non Wiper Insert)


Cat. No. Radius Pitch Depth of Cut Pass 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1,00 0,68 5 0,20 0,16 0,12 0,10 0,07
1,25 0,84 6 0,20 0,18 0,16 0,13 0,10 0,07
TME 1020R 0,13 1,50 1,03 7 0,22 0,20 0,17 0,15 0,12 0,10 0,07
1,75 1,22 8 0,22 0,21 0,18 0,16 0,15 0,13 0,10 0,07
External

2,00 1,41 10 0,22 0,20 0,18 0,16 0,14 0,13 0,12 0,10 0,09 0,07
1,50 0,95 7 0,22 0,17 0,14 0,13 0,12 0,10 0,07
1,75 1,14 8 0,22 0,18 0,15 0,14 0,13 0,12 0,09 0,07
TME 1530R 0,20 2,00 1,33 9 0,25 0,20 0,18 0,16 0,15 0,13 0,10 0,09 0,07
ISO-Metric 60°

2,50 1,71 12 0,25 0,22 0,19 0,17 0,15 0,14 0,13 0,12 0,10 0,09 0,08 0,07
3,00 2,09 14 0,25 0,22 0,20 0,20 0,18 0,17 0,15 0,14 0,14 0,10 0,10 0,09 0,08 0,07
1,00 0,59 6 0,16 0,12 0,10 0,08 0,08 0,05
1,25 0,75 7 0,16 0,14 0,12 0,10 0,10 0,08 0,05
TMI 1020R 0,06 1,50 0,92 8 0,18 0,15 0,14 0,12 0,10 0,10 0,08 0,05
1,75 1,08 9 0,18 0,16 0,14 0,13 0,12 0,12 0,10 0,08 0,05
Internal

2,00 1,24 10 0,20 0,18 0,15 0,14 0,12 0,12 0,10 0,10 0,08 0,05
1,50 0,91 8 0,18 0,14 0,14 0,12 0,10 0,10 0,08 0,05
1,75 1,07 9 0,18 0,16 0,13 0,13 0,12 0,12 0,10 0,08 0,05
TMI 1530R 0,09 2,00 1,23 10 0,20 0,18 0,14 0,14 0,12 0,12 0,10 0,10 0,08 0,05
2,50 1,56 12 0,20 0,18 0,16 0,16 0,15 0,13 0,13 0,11 0,11 0,10 0,08 0,05
3,00 1,88 14 0,22 0,20 0,18 0,18 0,16 0,16 0,14 0,14 0,10 0,10 0,10 0,08 0,07 0,05
The shorter pitch, the slower speed. In case of non wiper insert or internal threading, passing time should be requested to increase.

F53
External Threading Holders
LTER / STER Type
LTER STER

WF

B
External Threading External Threading

B
WF 22
LH
LF LF
–10°
–10°
HF

HF

H
These figures show right hand tools. These figures show right hand tools.

Holders with Lever Lock System Holders with Screw on System


Dimensions (mm) Dimensions (mm)
Cat. No. Stock Cat. No. Stock
H HF B LF WF H HF B LF WF
LTER 2020 l 20 20 20 125 25 STER 1212 l 12 12 12 100 16
LTER 2525 l 25 25 25 150 32 STER 1616 l 16 16 16 100 20
LTER 2525M22 m 25 25 25 150 32
LTER 3232P22 m 32 32 32 170 40

Inserts
(TME300R only)
PDX PDX
RE RE
PDY

PDY
IC
Threading

* TME350R,
S
Holders

TME400R
*ø Ø 4,76
3,81 Cutting edge Cutting edge
Pitch Stock Dimensions (mm)
Types Cat. No. (mm) Threads Applicable Holders
No./ inch AC225 T1500A T130A RE PDX PDY IC S
TME 100R 1,00 – l m l 0,11 0,8 1,2 9,525 3,65 (1)
TME 125R 1,25 – l m 0,15 0,8 1,2 9,525 3,65 (1)
TME 150R 1,50 – l m l 0,19 1,0 1,2 9,525 3,65 (1)
LTER 2020
TME 175R 1,75 – l m 0,22 1,2 1,2 9,525 3,65 (1)
LTER 2525
TME 200R 2,00 – l m m 0,26 1,4 1,2 9,525 3,65 (1)
60°
TME 250R 2,50 – l m 0,33 1,4 1,2 9,525 3,65 (1)
Metric Thread STER 1212
TME 300R 3,00 – l 0,40 1,8 1,2 9,525 3,65 (1)
STER 1616
TME 350R 3,50 – 0,47 2,5 1,7 12,70 4,60 (1) LTER 2525M22
TME 400R 4,00 – m m 0,54 2,5 1,7 12,70 4,60 (1) LTER 3232P22
TME 1020R 1,00–2,00 24–12 l 0,11 1,1 1,2 9,525 3,65 (2)
TME 1530R 1,50–3,00 16–8 l 0,19 1,6 1,0 9,525 3,65 (2) LTER 2020
55° TWE 1410R – 14–10 0,21 1,4 1,2 9,525 3,65 (3) LTER 2525
Whitworth Thread TWE 2416R – 24–16 0,11 1,1 1,2 9,525 3,65 (3)
Remarks: (1) TME100R–300R (ISO Thread), (2) TME1020R,1530R ISO Thread) without chamfer, (3) TWE1410R, 2416R (Whitworth Thread) without chamfer

LTER Type Holder Shim Selection


β=3° (Shim LSTE _ _ -2) β=2° (Shim LSTE _ _ -1)

A–A Cross Section


4,0
Pitch (mm)

3,0
A A
β
2,0
β=1° Insert
1,0 Standard (Shim LSTE _ _ -0) β
Shim
0 10 20 30 40 50 60
Lead angle
Effective Thread Diameter (mm)

Spare Parts Spare Parts


Holder Lever Pin Screw Shim Shim pin Wrench Holder Screw Wrench

LTER2020,2525 LCL3S LCS3TE LSTE31-0*) LSP3 LH025 STER BFTX03508 2,0 TRX 10
LTER2525M22, 3232P22 LCL4S LCS4 LSTE42-0 LSP4 LH030
*) Remarks: LTER type has supplement of β =1° shim LSTE 31-0
Shims LSTE 31-1 for β = 2° and LSTE 31-2 for β = 3° are option.

F54 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Internal Threading Holders
STIR Type
STIR
Internal Threading

DMIN
DCON
WF

E1
15° LF

These figures show right hand tools.

Holders with Screw on System


Dimensions (mm)
Cat. No. Stock
DCON H LF E1 WF DMIN
STIR 316 l 16 15 150 3,5 11 20
STIR 320 l 20 18 180 5,0 14 25

Inserts

PDX
RE
PDY

Threading
ø9,525±0,05

Holders
3,65

ø3,81

Pitch Stock Dimensions (mm)


Cat. No.. Threads AC225 T1500A
(mm) No./ inch RE β PDX PDY
TMI 100R 1,00 - l m 0,04 60 0,8 1,2
TMI 125R 1,25 - m 0,05 60 0,8 1,2
TMI 150R 1,50 - l 0,07 60 1,0 1,2
TMI 175R 1,75 - 0,09 60 1,2 1,2 (1)
TMI 200R 2,00 - l 0,10 60 1,4 1,2
TMI 250R 2,50 - l 0,14 60 1,4 1,2
TMI 300R 3,00 - l 0,18 60 1,8 1,2
TMI 1020R 1,00–2,00 24–12 0,04 60 1,0 1,2
(2)
TMI 1530R 1,50–3,00 16–8 l 0,07 60 1,5 1,2
Remarks: (1) TME100R–300R (ISO Thread)
(2) TME1020R,1530R (ISO Thread) without chamfer

Spare Parts
Holder Screw Wrench

STIR BFTX03508 2,0 TRX 10

F55
F56
G
Milling Cutters
G1–G70

Selection Guide Milling Cutter Selection Guide............................... G 2–3


ISO Milling Insert Identification Table........................... G 4–5

Face Milling General Purpose Face Mills DGC (M/F) 13000 ..................................................... G 6–9
WGX (M/F) 13000..................................................... G10–11

WGC (M/F) 3000/4000.............................................. G12–13


UFO (F) 4000/5000................................................... G14–15
DNX (F) 12000.......................................................... G16–17

Milling Cutters
Multi Purpose Milling ”Wave Radius Mills” with Polygon Inserts WRCX (F) 12000/16000/20000................................. G18–19
with Round Inserts RSX ............................................................ G20–21
RSX (F) 10000/12000/16000/20000......................... G22–23

Shoulder Milling ”Sumi Dual Mill” DFC 09000............................................................... G24–27


”Wave Mills” for Shoulder Milling WFX ................................................................... G28–29
WFX (M/F) 08000 .................................................... G30
WFX (F) 12000.......................................................... G31
”Sumi Dual Mill”, tangential TSX .................................................................... G32–33
TSX (F) 08000 ......................................................... G34
TSX (M) 13000 ........................................................ G35
Tangential Milling System PWS (F) 4000............................................................ G36–37
New
Wave Mills” for Shoulder Milling WEZ .................................................................... G38-44
WEZ 11000/17000............................................... G45-47
”Wave Mills” for Shoulder Milling WEX (F) 1000/2000/3000.......................................... G48
Repeater Mill WRX (F) .................................................................... G49
PWC (F) 4000........................................................... G50–51
CNP (F) 13000.......................................................... G52
Others High Feed Milling MSX 08000/12000/14000......................................... G53
High Feed Milling WFXH .................................................................... G54–55
WFXH 08000/12000.................................................. G56–57
“Wave Mill” Series for Aluminium WAX 3000................................................................. G58
WAX 4000................................................................. G59
New
High Speed Non-Ferrous Milling ANX .................................................................... G60-65
ANXS/ANXA 16000.................................................. G62/63
Aluminium Milling SUMIDIA ”RF”.......................................................... G66
SUMIDIA ”SRF”........................................................ G67
Grey Cast Iron Milling SUMIBORON ”BN Finish Mill” FMU...................... G68–69

G1
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel


Cutter Series Insert Cutter

Hardened Steel HRC 45 ~ 55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Type Type Diameter

Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)

Shoulder Milling

Profile Finishing

Aluminium Alloy
Stainless Steel
Groove Milling

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
SNM/EU 13T6..
DGC SNMU

8
1, 6 mm 45° 40–250

13,5
DGC (-M/F) 13,5 6,9

◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
ONM/EU 05T6.. G8
13000RS ONMU
3 mm 45° 42,9–52,9
13,5

13,5 6,0

WGX SEE/MT 13T3..


8

WGX (-M/F)
1,

6 mm 45° 40–250 ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ G10


13,4

13000RS
20°

13,4 3,97
Face Milling

WGC WGC 3000 RS SEE/MT0903.. (IC/ l = 9,525)


4 mm 45°
SEE/MT13T3.. (IC/ l = 13,4) 32–100
4000 RS
◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G12
WGC (-M/F) 6 mm 45° 40–200
4000 RS
UFO UFO (-F) SFK-N/R12T3.., SFK-N1504...
5 mm 45° 50–315
4000 RS G14
2
2,

○ ○ ○ ○ ○ ○ ○ ○ ○ ○
25°

G15
12,70

UFO 5000 RS 7 mm 45°


M

80–315
±0
,0
13

12,70 3,97

DNX SNMT 1205..


DNX (-F) 8 mm 65°
12,7

12,7

12,7

80–250 ○ ○ ○ ◎ G16
Milling Cutters

12000RS
12,7 5,6 12,7 5,6 12,7 5,6

RSX (-F) RDET10T3.. 5 mm 40–52


RSX 10000RS RDET1204..
Radius Milling

RSX (-F) 6 mm 40–100


IC±0,025

12000RS
◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G22
RSX (-F) IC±0,025
8 mm
S±0,025
63–160
16000RS
RDET1606..
RSX (-F) RDET2006..
10 mm 80–160
20000RS
WRCX QPMT1204../1606../2006
Multi-Purpose

WRCX (-F/X) QPET1204../1606..


12000RS 6 ~ 10 mm 40–160 ◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ G19
16000RS
20000RS
MSX WDMT0603../0804../1205..

MSX 08000RS 1406..


1,5 ~ 2,5 mm
12000RS IC 40–100 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ G43
20°
High Feed Milling

14000RS
RE
S

SOMT0803..
WFXH WFXH SOMT1204.. 1,5 mm 40–63
08000RS 15° G46
◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
WFXH 2,5 mm G47
12000RS 15° 50–63

DFC XNMU0606..

DFC (-M/F) 6 mm 90° 50–200 ◎ ○ ◎ ○ ◎ ◎ ○ ◎ ○ G26


Shoulder Milling

09000RS

WFX SOMT080..
WFX (-F/-M) SOMT1204.. 6 mm 90°
08000RS 50–160 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ G30
WFX (-F) G31
12000 RS 10 mm 90°

G2 ◎ : Best
○ : Suitable
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel


Cutter Series Insert Cutter

Hardened Steel HRC 45 ~ 55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Type Type Diameter

Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)

Shoulder Milling

Profile Finishing

Aluminium Alloy
Stainless Steel
Groove Milling

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
RE

TSX LNEX0804..,LNEX1306..
TSX (-F) 8 mm 90° 40–63
08000RS 9,3 ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G34
TSX (-M) G35
13000 RS 8,6
R0,8
12 mm 90°
4,4 40–160
176

PWS LNMX1708..
ø4,6

PWS (-F) 16 mm 90° 80–250 ○ ◎ ◎ ○ ◎ ○ ○ ○ G37


4000 RS
13

17,2 8

New
WEZ AOMT11T302PEER-G
10 mm 90° 40–100
WEZ 11000R(S) RE

◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
G45
G47
7,5

15 mm 90°
20°

WEZ 17000R(S) 12,8 3,6


40–160

5 mm 90°
Shoulder Milling

WEX WEX 1000F AXMT0602..


AXMT1235..
AXMT1705..
WEX 2000F 10 mm 90° 10–100 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G48

WEX 3000F 14 mm 90°


WRX AXMT12350../1705.. 18 ~ 36 mm
WRX 2000F 40–50
90° ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
27 ~ 53 mm G49
90° 50–100

Milling Cutters
WRX 3000F 184°

R0,8

PWC LNMX1606.. ø4,6

PWC (-F) 12 mm 88° 80–200 ○ ◎ ○ ○ ◎ G50


12,7

4000 RS
90° 16,1 6,29

CNMU1306..
CNP
CNMQ1306..
CNP (-F)
13000 RS 12 mm 90° 40–200 ◎ ◎ ◎ ◎ ◎ G52

WAX 16 ~ 18 mm
AECT1604
WAX 3000 RS 90°
APMX
RE

50–125 ○ ◎ ◎ ◎ ◎ ○ ◎ G58
22 ~ 24
D1

20° mm
G59
BS

WAX 4000 RS
90°
Alumimium Alloy and Non-Ferrous Metals

IN S
SL

ANX New ANB 1600R-L


ANXS 16000R(S) 16 16 40–125
6,0
3 mm 90° 9,0
○ ◎ ◎ ◎ ◎ ◎ G62
G63
ANXA 16000R(S) 80–160
16 16
RF SNEW1204.. 6,0 R0,4
SDET1204..
12,7

3 mm 90° 80–315 ◎ ◎ ○ ◎
4,8 4,78
RF 4000 RS G66
15°
12,7

SRF SNEW09T3..
9,525 9,555 9,525 3,962

5 mm 90°
C0,5 C0,5 R0,5
SRF 50/63 RS 6 6
30–63 ◎ ◎
6
○ ○ ◎ G67
15°

R100
9,525

9,525

9,525

FMU SNEW1203..
High Speed Finishing

0,5 mm
R300
of Cast Iron

FMU 4000 RS 80–315 ◎ ◎ G68


45°
45°
12,70

12,70
2

G3
Milling Insert
ISO Identification Table

Insert shape Clearance angle Insert type

C 80° A 85° A 3°
A W
D 55° B 82° B 5°

E 75° K 55° C 7° G T
F 50° H 120° D 15°

V 35° O 135° E 20° M

R - P 108° F 25°

S 90° L 90° G 30° N

T 60° M 86° N 0° O Other clearance


angle with specific Non
R X standard
W 80° P 11° description

S E M T
Milling Cutters

Tolerances

IC: theoretical diameter of inscribed circle


m: nose height
s: thickness

Tolerances (mm) Tolerances (mm)


Class Class
m IC s m IC s
A ±0,005 ±0,025 ±0,025 J ±0,005 ±0,05 – ±0,13* ±0,025
F ±0,005 ±0,013 ±0,025 K ±0,013 ±0,05 – ±0,13* ±0,025
C ±0,013 ±0,025 ±0,025 L ±0,025 ±0,05 – ±0,13* ±0,025
H ±0,013 ±0,013 ±0,025 M ±0,08~ ±0,18*) ±0,05 – ±0,13* ±0,13
E ±0,025 ±0,025 ±0,025 N ±0,08~ ±0,18*) ±0,05 – ±0,13* ±0,025
G ±0,025 ±0,025 ±0,13 U ±0,13~ ±0,38*) ±0,08 – ±0,25* ±0,13
*) The tolerance is dependent upon the insert size of IC. See tables below.

Tolerance class for dimension m Tolerance class for dimension IC

m IC

6,35 ±0,08 - ±0,11 6,35 ±0,05


9,525 ±0,08 ±0,13 ±0,11 9,525 ±0,05 ±0,05
12,7 ±0,13 ±0,15 12,7 ±0,08 ±0,08
15,875 ±0,15 ±0,18 15,875 ±0,10 ±0,10
19,05 ±0,15 ±0,18 19,05 ±0,10 ±0,10
25,4 ±0,18 25,4 ±0,13 ±0,10

G4
Milling Insert
ISO Identification Table

Thickness Corner geometry with wiper flat Radius

Clearance angle
Entering angle
on wiper flat
Feed direction

1
4
3 2

02 s = 2,38 mm A 45° A 3° 02 r= 0,2 mm


03 s = 3,18 D 60° B 5° 04 r= 0,4
T3 s = 3,97 E 75° C 7° 08 r= 0,8
04 s = 4,76 F 85° D 15° 12 r= 1,2
05 s = 5,56 P 90° E 20° 16 r= 1,6
06 s = 6,35 Z - Others F 25° 20 r= 2,0
07 s = 7,94 G 30° 24 r= 2,4
1. Major cutting edge
09 s = 9,52 N 0°
2. Chamfered corner
3. Wiper flat P 11°
4. Side cutting edge Z - Others M0 - Round insert
(metric)
00 - Round insert
(inch)

1 3 T 3 A G S R

Milling Cutters
Insert size
Cutting edge condition Feed direction
Symbol and cutting edge length (mm)

Insert
type
Right hand
IC
d (mm)
3,97 06 (6,9) F
4,76 08 (8,2)
Sharp
5,0 05 (5,0)
5,56 09 (9,6) 09 (9,7) 03 (3,8)
6,0 06 (6,0) E
6,35 06 (6,4) 07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)
Rounded
7,94 08 (8,0) 07 (7,94) 05 (5,4) Neutral
8,0 08 (8,0)
9,525 09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5) T
10 10 (10,0)
Chamfered
12 12 (12,0)
12,7 12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)
15,875 16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5) 10 (10,9) S
16 16 (16,0) Rounded and Left hand
19,05 19 (19,3) 19 (19,05) 19 (19,05) 33 (33,0) chamfered
20 20 (20,0)
25 25 (25,0)
25,4 25 (25,4) 25 (25,4)
31,75 31(31,75) 31(31,75)
32 32 (32,0)

G5
”Sumi Dual Mill”
DGC ( M/F) Type
General Features
Sumi Dual Mill DGC type utilizes double-sided inserts
for excellent economy. This is a general-purpose
cutter featuring high cutting edge strength for high
efficiency milling and low-burr chipbreaker design that
provides high qualitiy machined surface.

The DGC type insert lineup includes double-sided


SNMU / SNEU and ONMU / ONEU types.
Up to 16 corners can be used for improved economy.

Type: ON_U
(double-sided,
16 corners)

Type: SN_U
(double-sided,
8 corners)

Characteristics
l Same cutting performance as single-sided inserts plus superior economy.
l Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at
a maximum cutting depth of ap ≤ 3 mm.

Recommended Cutting Conditions for General Steel Milling Cutting Force Comparison

6,0 Equivalent level of cutting force

WGC
Combined Cutting Force

5,0 Higher Efficiency


Axial Cutting Depth ap (mm)
Milling Cutters

4,0

3,0 DGC SNMU 13T6 ANER


SNEU 13T6 ANER

2,0

DGC
ONMU 05T6 ANER
1,0 ONEU 05T6 ANER DGC DGC WGC
(SNMU / SNEU) (ONMU / ONEU)

Work Material: 34CrMo4


0 0,1 0,2 0,3 0,4 0,5 Tool: Ø 100
Cutting Data: vc=200m/min, ft=0,3mm/t, ap=3mm, ae=85mm
Feed per Tooth ft (mm/t)

Dual-Purpose Body
Two types of inserts can be used with a single body depending on milling application to help reduce costs.
Stronger than single-sided cutters.
shim to protect
cutter body

SNMU ONMU
SNEU + + ONEU

– first recommendation – double-sided design with


– economical double-sided 16 corners for improved
design offers 8 cutting economy
edges with SN_U inserts – maximum depth of cut:
Use two
– maximum depth of cut: ap = 3 mm
types of
ap = 6 mm
inserts for
different
applications.
max. ap = 6 mm max. ap = 3 mm
8 corners use 16 corners use

G6
”Sumi Dual Mill”
DGC ( M/F) Type
Line-up
Choose a tool that fits your application from a comprehensive line-up

Cat. No DGC 13000 RS DGCM 13000 RS DGCF 13000 RS DGC 13000 EW

Type Standard pitch Medium pitch Fine pitch Endmill type


Cutter
Ø 40 mm – Ø 250 mm Ø 50 mm – Ø 250 mm Ø 50 mm – Ø 250 mm Ø 40 mm – Ø 63 mm
Diameter
Cutting
Edges 3–10 4–14 5–18 3–4

Shape

☞ H6

High Reliability
Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced
coating strength provided by newly developed stress control technology.
Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.

Multi-layer PVD Coating Wear Resistance

Milling Cutters
New Super ZX Coat 0,30
60 Comp. A Work Material:
Coating Hardness (GPa)

0,25 34CrMo4
50 Super ZX Coat Comp. B Small wear only
Flank Wear (mm)

0,20 Tool:
40 DGC Ø 100 mm
ZX Coat 0,15
TiCN Cutting Data:
30
0,10 vc = 200 m/min
TiAlN
ft = 0,15mm/t
20 TiN 0,05 ap = 2 mm
ae = 85 mm
0 600 800 1000 2000 0
1 3 5 10 20 25
Starting Temp. for Oxidization (°C) Number of Passes (1 Pass = 300 mm)

Cutter Diameter and Cutter Body Height


Insert: SN_U 13T6 ANER (square) Insert: ON_U 05T6 ANER (octagonal)
63,0 mm

61,4 mm

Ø 100,0 mm Ø 102,9 mm

Example: Number of Tool Diameter Cutter Height Max. Depth Square inserts (SNMU/SNEU) and
DC = 100mm Cutting Edges (mm) (mm) of Cut (mm) octagonal inserts (ONMU/ONEU)
can be used interchangeably on the
SNMU/SNEU 8 100,0 63,0 6,0 same body.
Using these inserts the cutter will have
ONMU/ONEU 16 102,9 61,4 3,0 different cutter diameter and cutter
body height.

G7
”Sumi Dual Mill”
DGC ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial –10° 6 mm 3 mm
Angle Axial –5° 45° 45°
Body – Shell type SNMU ONMU

Fig. 1 Fig. 2 Fig. 3 Fig. 4

Cutter body Ø DC ≥ 160 mm: no inner coolant


Body
Type: DGC, Standard Pitch
Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
DGC 13040 RS  40 (42,90) 54 36 40 (38,44) 16 13,5 8,4 5,6 18 3 0,3 1
13050 RS  50 (52,90) 64 40 40 (38,44) 22 18,0 10,4 6,3 20 3 0,4 1
13063 RS  63 (65,90) 77 50 40 (38,44) 22 18,0 10,4 6,3 20 4 0,5 1
13080 RS  80 (82,90) 94 60 50 (48,44) 27 20,0 12,4 7,0 25 4 1,2 1
DGC 13100 RS  100 (102,90) 114 70 50 (48,44) 32 46,0 14,4 8,5 32 5 1,6 2
13125 RS  125 (127,90) 139 80 63 (61,44) 40 52,0 16,4 9,5 29 6 2,8 1
13160 RS  160 (162,90) 174 130 63 (61,44) 40 88,0 16,4 9,5 29 7 4,5 3
DGC 13200 RS q 200 (202,90) 214 150 63 (61,44) 60 130,0 25,7 14,0 35 8 7,1 4
13250 RS q 250 (252,90) 264 190 63 (61,44) 60 160,0 25,7 14,0 35 10 11,2 4

Type: DGCM, Medium Pitch


Milling Cutters

Dimension (mm) No. of Weight


Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
DGCM 13050 RS  50 (52,90) 64 40 40 (38,44) 22 18 10,4 6,3 20 4 0,3 1
13063 RS  63 (65,90) 77 50 40 (38,44) 22 18 10,4 6,3 20 5 0,5 1
13080 RS  80 (82,90) 94 60 50 (48,44) 27 20 12,4 7,0 25 6 1,1 1
DGCM 13100 RS  100 (102,90) 114 70 50 (48,44) 32 46 14,4 8,5 32 7 1,5 2
13125 RS  125 (127,90) 139 80 63 (61,44) 40 52 16,4 9,5 29 8 2,8 1
13160 RS  160 (162,90) 174 130 63 (61,44) 40 88 16,4 9,5 29 10 4,6 3
DGCM 13200 RS q 200 (202,90) 214 150 63 (61,44) 60 130 25,7 14,0 35 12 7,0 4
13250 RS q 250 (252,90) 264 190 63 (61,44) 60 160 25,7 14,0 35 14 11,1 4

Type: DGCF, Fine Pitch


Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
DGCF 13050 RS  50 (52,90) 64 40 40 (38,44) 22 18 10,4 6,3 20 5 0,3 1
13063 RS  63 (65,90) 77 50 40 (38,44) 22 18 10,4 6,3 20 6 0,5 1
13080 RS  80 (82,90) 94 60 50 (48,44) 27 20 12,4 7,0 25 8 1,1 1
DGCF 13100 RS  100 (102,90) 114 70 50 (48,44) 32 46 14,4 8,5 32 10 1,4 2
13125 RS  125 (127,90) 139 80 63 (61,44) 40 52 16,4 9,5 29 12 2,7 1
13160 RS  160 (162,90) 174 130 63 (61,44) 40 88 16,4 9,5 29 14 4,4 3
DGCF 13200 RS q 200 (202,90) 214 150 63 (61,44) 60 130 25,7 14,0 35 16 6,9 4
13250 RS q 250 (252,90) 264 190 63 (61,44) 60 160 25,7 14,0 35 18 11,0 4
( ) Figures in brackets indicate values for ONMU inserts.
Inserts are not included.

Identification Details
DGC M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter

G8 l = Euro stock
q = Delivery on request
Recommended Tightening Torque (N·m)
”Sumi Dual Mill”
DGC Type
Inserts
Application Coated Carbide
High Speed/Light cut P K M
S
Fig. 1 Fig. 2
General Purpose P
M M K M
S

Roughing P
M
P
M K M
S

6
8

1,
1,
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
Cat. No. Fig.

13,5

13,5
SNMU 13T6ANER L      1 13,5 6,9 13,5 6,9
13T6ANER G      1
13T6ANER H      1
13T6ANER FL      2
13T6ANER FG      2 Fig. 3 Fig. 4
SNEU 13T6ANER L   1
13T6ANER G   1

7,
13T6ANER FL   2

13,5
13,5
13T6ANER FG   2
XNEU 13T6ANEN W   3
ONMU 05T6ANER L      4 18,3 6,6 13,5 6,0
05T6ANER G      4
ONEU 05T6ANER L   4
05T6ANER G   4

Chipbreaker Improved Milling Quality


FG type chipbreakers feature chamfer to minimize burrs and provide excellent
Good

milling qualitiy.
FL
L Low burr
design
FG Competitor
Light
cutting Light FG FG
with cutting G With
chamfer
Edge Sharpness

low burr Low No burrs Burrs


burr General
design purpose
H FG type inserts with low-burr design enable
high-qualitiy milling with few burrs and little edge

Milling Cutters
standard Heavy chipping.
cutting
Edge Strength High

Attaching Inserts Press down firmly from above


Insert Octagonal Inserts
Shim Screw
Insert Screw Firmly align insert with
Shim supporting face, press down
in the direction of the arrow Align with
and tighten the screw to fix supporting
the insert. faces

Spare Parts Optional


Shim Shim Screw L Seat Wrench Insert Srew Insert Wrench Insert Srew (*)

3,0
DGCS13R BW0609F LH040 BFTX0412IP TRDR15IP BFTX0418IP
*Corners can be changed simply by loosening the screw. (Only suitable for DGC/DGCM types with body size ≥ Ø 80 mm).

Recommended Cutting Conditions (SN_U) Recommended Cutting Conditions (ON_U)


Depth Depth
Work Fit- Cutting Speed Feed Rate Work Fit- Cutting Speed Feed Rate
ISO of Cut Grade ISO of Cut Grade
Material ness vc (m/min) ft (min/t) (mm) Material ness vc (m/min) ft (min/t) (mm)
General ACP200 General ACP200
Steel 150–200–250 0,10–0,25–0,40 <4 ACP300 Steel 150–200–250 0,10–0,30–0,50 <2 ACP300
Alloyed ACP200 Alloyed ACP200
P Steel 180–250–350 0,10–0,30–0,45 <4 ACP300 P Steel 180–250–350 0,10–0,50–0,50 <2 ACP300
ACP200 ACP200
Die Steel 100–150–200 0,15–0,25–0,35 <4 ACP300
Die Steel 100–150–200 0,15–0,25–0,30 <2 ACP300
Stainless ACM200 Stainless ACM200
M Steel 160–200–250 0,15–0,23–0,30 <3 ACM300 M Steel 160–200–250 0,15–0,23–0,30 <2 ACM300
ACP300 ACP300
ACK200 ACK200
K GG+GGG 100–200–250 0,10–0,25–0,40 <5 ACK300
K GG+GGG 100–200–250 0,10–0,30–0,50 <2 ACK300
Min. – Optimum – Max. Preferred choice Suitable

G9
”Wave Face Mill”
WGX ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial 20°–24° 6 mm
Angle Axial 20°–22° 45°
Body – Shell type
Fig. 1 Fig. 2 Fig. 3 Fig. 4

Cutter body DC ≥ 160 mm: no inner coolant

Body
Inner coolant available for DC ≤ Ø 125mm
Type: WGX, Standard Pitch
Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGX 13040 RS  40 52 32 40 16 14,0 9,0 8,4 5,6 18 3 0,3 1
13050 RS  50 62 40 40 22 18,0 11,0 10,4 6,3 20 3 0,4 1
13063 RS  63 76 50 40 22 18,0 11,0 10,4 6,3 20 4 0,6 1
13080 RS  80 93 55 50 27 20,0 13,5 12,4 7,0 25 4 1,2 1
WGX 13100 RS  100 113 70 50 32 46,0 - 14,4 8,5 32 5 1,6 2
13125 RS  125 138 80 63 40 52,0 29,0 16,4 9,5 29 6 2,8 1
13160 RS l 160 173 130 63 40 88,0 - 16,4 9,5 29 7 4,5 3
WGX 13200 RS l 200 213 150 63 60 130,0 - 25,7 14,0 35 8 7,1 4
13250 RS q 250 263 190 63 60 160,0 - 25,7 14,0 35 10 11,2 4

Type: WGXM, Medium Pitch


Milling Cutters

Dimension (mm) No. of Weight


Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGXM 13050 RS  50 62 40 40 22 18,0 11,0 10,4 6,3 20 4 0,4 1
13063 RS  63 77 50 40 22 18,0 11,0 10,4 6,3 20 5 0,6 1
13080 RS  80 94 55 50 27 20,0 13,5 12,4 7,0 25 6 1,1 1
WGXM 13100 RS  100 114 70 50 32 46,0 - 14,4 8,5 32 7 1,6 2
13125 RS  125 139 80 63 40 52,0 29,0 16,4 9,5 29 8 2,8 1
13160 RS  160 174 130 63 40 88,0 - 16,4 9,5 29 10 4,5 3
WGXM 13200 RS l 200 214 150 63 60 130,0 - 25,7 14,0 35 12 7,0 4
13250 RS q 250 264 190 63 60 160,0 - 25,7 14,0 35 14 11,1 4

Type: WGXF, Fine Pitch


Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGXF 13050 RS  50 62 40 40 22 18,0 11,0 10,4 6,3 20 5 0,4 1
13063 RS  63 77 50 40 22 18,0 11,0 10,4 6,3 20 6 0,6 1
13080 RS  80 94 55 50 27 20,0 13,5 12,4 7,0 25 8 1,1 1
WGXF 13100 RS  100 114 70 50 32 46,0 - 14,4 8,5 32 10 1,5 2
13125 RS  125 139 80 63 40 52,0 29,0 16,4 9,5 29 12 2,7 1
13160 RS  160 174 130 63 40 88,0 - 16,4 9,5 29 16 4,5 3
WGXF 13200 RS l 200 214 150 63 60 130,0 - 25,7 14,0 35 20 6,9 4
13250 RS q 250 264 190 63 60 160,0 - 25,7 14,0 35 24 11,0 4
( ) Figures in brackets indicate values for ONMU inserts.
Inserts are not included.

Identification Details
WGX M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter

G10  = Euro stock


m = Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)
”Wave Face Mill”
WGX ( M/F) Type
General Features
The Wavemill WGX Type employs unique chipbreaker de-
sign to provide lower cutting resistance and higher quality
surface finishes than conventional tools.

Series
Type Cat. No. Cutter No. of Teeth
Standard Pitch WGX 13000RS Ø 40 – Ø 250 3–10
Medium Pitch WGXM 13000RS Ø 50 – Ø 250 4–14
Fine Pitch WGXF 13000RS Ø 50 – Ø 250 5–24
Endmill Type WGX 13000EW Ø 32 – Ø 63 3–5
Inner coolant available for DC ≤ Ø 125 mm
Characteristics
l Stable Cutting
☞ H7

Special chipbreaker designed for WGX enables lower cutting forces.


l High Quality
Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality.
Optimised chamfer edge reduces burr and edge chipping.
l Long Tool Life
Features high precision technology that reduces insert run-out variation and a new coating to provide stable and long
tool life.

Insert Shape Characteristics


Unique wiper edge shape for improved surface roughness

General-purpose
G type chipbreaker

Optimal nose
radius

Milling Cutters
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface

Inserts
Application Coated Carbide Carb. DLC Fig. 1
High Speed/Light Cut M K
0

P K N
2,

S N

General Purpose P M K M M N
13,4

M S S

Roughing P P M
20°

M M K S
13,4 3,97
Seat
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300

DL1000

Fig. 2 Seat Screw


Cat. No. Fig.
H1

Insert
1,

SEET 13T3AGFR-L 1
13,4

m m
SEET 13T3AGSR-L 1
20°

m  m m  m m Insert
13,4 3,97
13T3AGSR-G m     m m 1 Screw
SEMT 13T3AGSR-L      m  1 Fig. 3
13T3AGSR-G        1
7,
2

13T3AGSR-H        1
13,4

SEMT 13T3AGSR-FG m   m    2
3,97
XEEW 13T3AGER-WR m m 3 17,8

Recommended Cutting Conditions


Spare Parts ISO Work Material
Hardness
(HB)
Cutting Speed
vc (m/min)
Feed Rate
f t (mm/tooth)
Grade

Applicable Shim Insert Insert Seat General Steel 180–280 150–200–250 0,15–0,20–0,25 ACP200
Shim
Cutters Screw Screw Wrench Wrench P Soft Steel ≤180 180–265–350 0,10–0,25–0,40 ACP200
Die Steel 200–220 100–150–200 0,15–0,20–0,25 ACP200
M Stainless Steel - 160–205–250 0,15–0,23–0,30 ACM300
3,0 K Cast Iron 250 100–175 –250 0,15–0,23–0,30 ACK200
N Non Ferrous Alloy - 500–750–10000,15–0,23–0,30 DL1000
WGX (-M/F) WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP LH 035
S Exotic Alloy - 30 – 50– 80 0,10–0,20–0,30 ACM300
Minimum-Optimum-Maximum

G11
Face Mill
WGC ( M/F) Type
General Milling for Steel, Cast Iron & Exotic Material

Fig. 1 Fig. 2 Fig. 3

Body
Standard WGC - Type
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF KWW KDP DCB D2 D1 CBDP Teeth (Kg)
WGC 3032 RS p 32 41 32 40 8,4 5,6 16 9 14 18 4 0,2 1
3040 RS p 40 49 32 40 8,4 5,6 16 9 14 18 4 0,3 1
3050 RS p 50 59 40 40 10,4 6,3 22 11 18 20 5 0,4 1
3063 RS p 63 72 50 40 10,4 6,3 22 11 18 20 6 0,6 1
3080 RS 80 89 60 50 12,4 7,0 27 13,5 20 25 6 1,1 1
WGC 3100 RS 100 109 70 50 14,4 8,5 32 - - 32 7 1,5 2
WGC 4040 RS p 40 52 32 40 8,4 5,6 16 9 14 18 3 0,4 1
4050 RS p 50 63 40 40 10,4 6,3 22 11 18 20 3 0,5 1
4063 RS p 63 76 50 40 10,4 6,3 22 11 18 20 4 0,6 1
4080 RS p 80 93 60 50 12,4 7,0 27 13,5 20 25 4 1,0 1
WGC 4100 RS p 100 113 70 50 14,4 8,5 32 - - 32 5 1,5 2
4125 RS p 125 138 80 63 16,4 9,5 40 - - 38 6 2,6 2
4160 RS p 160 173 100 63 16,4 9,5 40 - - 38 7 4,0 2
WGC 4200 RS p 200 213 130 63 25,7 14,0 60 - - 35 8 6,6 3
Milling Cutters

Medium Pitch WGCM - Type


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF KWW KDP DCB D2 D1 CBDP Teeth (Kg)
WGCM 4050 RS p 50 63 40 40 10,4 6,3 22 11 18 20 4 0,5 1
4063 RS p 63 76 50 40 10,4 6,3 22 11 18 20 5 0,6 1
4080 RS p 80 93 60 50 12,4 7,0 27 13,5 20 25 6 1,0 1
WGCM 4100 RS p 100 113 70 50 14,4 8,5 32 - - 32 7 1,5 2
4125 RS p 125 138 80 63 16,4 9,5 40 - - 38 8 2,6 2
4160 RS p 160 173 100 63 16,4 9,5 40 - - 38 10 4,0 2
WGCM 4200 RS p 200 213 130 63 25,7 14,0 60 - - 35 12 6,6 3

Fine Pitch WGCF - Type


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF KWW KDP DCB D2 D1 CBDP Teeth (Kg)
WGCF 4050 RS p 50 63 40 40 10,4 6,3 22 11 18 20 5 0,5 1
4063 RS p 63 76 50 40 10,4 6,3 22 11 18 20 6 0,6 1
4080 RS p 80 93 60 50 12,4 7,0 27 13,5 20 25 8 1,0 1
WGCF 4100 RS p 100 113 70 50 14,4 8,5 32 - - 32 10 1,5 2
4125 RS p 125 138 80 63 16,4 9,5 40 - - 38 12 2,6 2
4160 RS p 160 173 100 63 16,4 9,5 40 - - 38 16 4,0 2
WGCF 4200 RS p 200 213 130 63 25,7 14,0 60 - - 35 20 6,6 3

Spare Parts Structure


Cutter Shim Shim screw Insert screw Wrench Wrench Shim
Insert clamp screw clamp screw Shim

WGC 3000 RS - - BFTX 0307 IP 2,0 TRDR 10 IP -


WGC/-F 4000 RS WGCS 13 R BW 0507 F BFTX 03512 IP 3,0 TRDR 15 IP LH035 WGC 3000 WGC 4000

G12 p= To be replaced by new item Recommended Tightening Torque (N·m)


45° Approach Face Mill Face Mill
WGC ( M/F) Type
Features
l Suitable for high speed machining vc < 400 m/min.
l Tough lightweight cutter body with wide chip pockets for fast metal
removal.
l Low cost precision moulded inserts give G class performance at
greatly reduced cost.
l Wide range of grades for most workpiece materials - including steels,
irons, high temperature alloys, aluminium’s etc.
l Improves metal removal rates, flatness, dimensional accuracy, and
surface finish.

Insert SEET, SEMT SECW XEEW

Application Coated Carbide DLC Carbide Cermet PCD Fig. 1


High Speed/Light Cut P K N K
N N
General Purpose P
M M K N K
S P N
Roughing P
M
P
M K N
ACP100

ACP200

ACP300

ACK200

ACK300

DA2200
DL1000

EH520

T250A

Cat. No. Fig. Applicable Endmill


H1

SEET 0903 AGFN-L p p p p p p 1 Fig. 2


SEET 0903 AGSN-G p p p p p 1
0903 AGSN-N p p p p p 1 WGC 3000 Type
SEMT 0903 AGSN-L p p p p p 1
0903 AGSN-G p p p p p 1
SEET 13T3 AGFN-L p p p p p p p p 2
SEET 13T3 AGSN-G p p p p p p 2

Milling Cutters
13T3 AGSN-N p p p p p p 2 Fig. 3
Wiper
SEMT 13T3 AGSN-L p p p p p 2 WGC 4000 Type

8,
13T3 AGSN-G 2 WGC M/F 4000 Type

0
p p p p p 13,4

13T3 AGSN-H p p p p p 2
SECW 13T3 AGTN-N-NF 2

20°
XEEW 13T3 AGFR-W-NF 3 18 3,97

XEEW 13T3 AGER-W p 3

Specifications Chip Breaker System l Cutting Edge Geometry


Approach angle: 45° L type G type H type
Axial rake angle: + 20° ~ +22° N type: no chipbreaker
N
( + 20°)
Radial rake angle: - 20° ~ - 24°
Cutting Force

( - 10° ~ - 19°) H H type for heavy cutting


0,03 mm
G G type for general use N type
L
L type for light cutting
Max. depth of cut: 6 mm
( 4 mm)
Toughness of Cutting Edge
0,02 mm
Run-out with M class ( ) shows WGC 3000 type
insert SEMT13T3

Recommended Cutting Conditions (vc =m/min, f t =mm/ tooth) (min.– optimum – max.)
Insert Type SEMT 13T3 AGSN-G
Grade ACP100 ACP200 ACP300 ACK200 ACK300

Work Low Low Stainless steel Ductile Ductile


Material carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron Cast iron
Type austenitic martensitic cast iron cast iron
steel steel
vc 100-250-400 80-220-280 80-150-250 80-200-370 70-150-250 60-130-220 120-180-240 100-140-200 220-270-450 150-180-250 180-220-270 130-160-220
WGC (-M/-F)
4040–4200 ft 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,2-0,3 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,25-0,4 0,1-0,25-0,4
ap 1,0-3,0-5,0 1,0-3,0-5,0 1,0-2,0-3,0 1,0-3,0-5,0 1,0-3,0-5,0

G13
Face Mill
UFO / UFOF Type
General Milling for Steel, Cast Iron & Exotic Material

Specifications
Approach angle: 45°
Axial rake angle: + 27°
Radial rake angle: - 7°
(-10° for ø 50 and ø 63)
max depth of cut: 5,0 mm (UFO 4000 type)
DC 7,0 mm (UFO 5000 type)

Body
Stock Dimensions (mm) No. of Max. Weight
Cat. No. Depth of Fig.
R L DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth Cut (Kg)
UFO 4050 R/L-S  50 74 45 50 22 10,4 6,3 20 4 1,3 1
4063 R/L-S  63 86 50 50 22 10,4 6,3 20 5 1,6 1
4080 R/L-S  80 103 60 50 27 12,4 7,0 25 5 2,1 1
UFO 4100 R/L-S  100 122 75 50 32 14,4 8,5 29 6 2,9 2
4125 R/L-S  125 146 75 63 40 16,4 9,5 29 7 5,0 4,2 2
4160 R/L-S  160 180 100 63 40 16,4 9,5 29 9 6,6 3
UFO 4200 R/L-S  200 220 130 63 60 25,7 14,0 32 11 9,5 4
4250 R/L-S q 250 270 300 63 60 25,7 14,0 40 13 14,8 4
UFO 4315 R/L-S q 315 335 240 80 60 25,7 14,0 40 15 26,6 5
UFO 5080 R/L-S  80 102 60 50 27 12,4 7,0 25 5 2,1 1
UFO 5100 R/L-S  100 119 75 50 32 14,4 8,5 29 6 2,9 2
Milling Cutters

5125 R/L-S  125 143 75 63 40 16,4 9,5 29 7 4,2 2


5160 R/L-S  160 177 100 63 40 16,4 9,5 29 9 7,0 6,6 3
UFO 5200 R/L-S  200 217 130 63 60 25,7 14,0 32 11 9,5 4
5250 R/L-S q 250 267 200 63 60 25,7 14,0 40 13 14,8 4
UFO 5315 R/L-S q 315 332 240 80 60 25,7 14,0 40 15 26,6 5

Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5


BD BD
DCSFMS DCSFMS
ø 66,7 ø101,6
DCB DCB
KDP
KDP

ø14 ø18
KWW KWW
CBDP
CBDP

LF
LF

DC DC

Spare Parts Structure


Cutter Locator Insert block Insert clamp

Insert block Double


Insert screw

4050–4063 UF 4 K R/L S-UF 4 S R/L Locator Insert clamp


4080–4315 UF 4 K R/L UF 4 S R/L UFTW R/L
5080–5315 UF 5 K R/L UF 5 S R/L
Cutter Locator clamp Double screw Wrench

Double
screw

Locator
4050–4063 clamp
4080–4315 UFKW R/L WB 7-15 T TT 25
5080–5315

G14 l = Euro stock


= Japan stock
q= Delivery on request
27° Super High Rake Multi Purpose Mill Face Mill
UFO / UFOF Type
Features
l 45° approach face mills
l 27° super high rake multi purpose cutter for outstanding productivity milling
steels, irons and alloys
l Substantially improves metal removal rates on low powered machines
l Differential pitched inserts guarantee smooth cutting action
l Rigid body incorporates carbide locators and HSS shims resulting in
extremely low run out

Body (Fine Pitch Type)


Stock Dimensions (mm) No. of Max. Weight
Cat. No. Teeth Depth of Fig.
R L DC DCX DCSFMS LF DCB KWW KDP CBDP Cut (Kg)
UFOF 4080 R/L-S  80 103 60 50 27 12,4 7,0 25 6 2,1 1
UFOF 4100 R/L-S  100 122 75 50 32 14,4 8,5 29 8 2,9 2
4125 R/L-S  125 146 75 63 40 16,4 9,5 29 10 4,2 2
4160 R/L-S  160 180 100 63 40 16,4 9,5 29 12 5,0 6,6 3
UFOF 4200 R/L-S q 200 220 130 63 60 25,7 14,0 32 16 9,5 4
4250 R/L-S q 250 270 300 63 60 25,7 14,0 40 20 14,8 4
UFOF 4315 R/L-S q 315 335 240 80 60 25,7 14,0 40 24 26,6 5

Insert
Cermet

Fig. 1 (Grades: ACP_, ACK_) Fig. 5 (Grades: ACP_, ACK_)


Grade Coated Carbide Uncoated Carbide

2
2

Milling Cutters
2,
2,

25°
25°

15,875
12,70

High Speed/Light Cut P K K


N
M
±0
.
01

General Purpose
3

P P K P
M M P K K 12,70 3,97
15,875 4,76
Roughing P
M
P
M K Fig. 2 Fig. 6
2

2
2,

2,

25°
25°

15,875
ACP100
ACP200
ACP300
ACK200

12,70
ACK300

Cat. No. Fig.


T250A

M
G10E
A30N

H10E

±0
,
01
3

12,70 3,97
H1

15,875 4,76

SFKN 12T3 AZFN    m 1(2) Fig. 3 Fig. 7


UFO(F) 4000

2
2,

12T3 AZTN     m 2
25°

15,3
12,70

SFKR 12T3 AZTN m m 3


M

25°
±0
,
01
3

32°

12,70 3,97
UW 12500 R m 4 20 4,76±0,025

SFKN 1504 AZFN  m m 5(6) Fig. 4


UFO 5000

32° 12,2

1504 AZTN    m 6
25°

UW 15500 R m 7
3
01

16 3,97±0,025
0,

Recommended Cutting Conditions (vc =m/min, f t =mm/ tooth) (min.– optimum – max.)
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Material Low Low Stainless steel Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron Cast iron
Insert Type austenitic martensitic cast iron cast iron
steel steel
vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100-140-200 220–270–450 150–180–250 180–220–270 130–160–220
UFO (-F)
4000 ft 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1-0,2-0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4

ap 1,0–3,0–5,0 1,0–3,0–5,0 1,0–2,0–3,0 1,0–3,0–5,0 1,0–3,0–5,0

vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100–140–200 220-270-450 150–180–250180–220–270130–160–220
UFO (-F)
5000 ft 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4

ap 1,0–4,0–7,0 1,0–4,0–7,0 1,0–2,0–5,0 1,0–4,0–7,0 1,0–4,0–7,0

G15
Face Mill
DNX / DNXF Type
Approach angle : 65°
General Milling for Cast Iron and Steel Axial rake angle : + 5°
Radial rake angle : - 6°

Fig. 1 Fig. 2 Fig. 3 Fig. 4


8 mm 65°

Body
Standard DNX - Type
Dimensions (mm) No of Max. Weight
Cat. No. Stock Depth Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut (Kg)
DNX 12080 RS  80 88 60 50 27 - 12,4 7,0 25 6 1,2 1
DNX 12100 RS  100 108 80 50 32 46 14,4 8,5 29 7 1,6 2
12125 RS  125 133 80 63 40 56 16,4 9,5 29 8 2,8 2
8,0
12160 RS  160 168 100 63 40 88 16,4 9,5 29 10 4,4 3
DNX 12200 RS q 200 210 150 63 60 130 25,7 14,0 35 16 8,0 4
12250 RS q 250 260 180 63 60 160 25,7 14,0 25 20 12,2 4

Fine Pitch DNXF - Type


Dimensions (mm) No of Max. Weight
Cat. No. Stock Depth Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut (Kg)
DNXF 12080 RS  80 88 60 50 27 - 12,4 7,0 25 8 1,2 1
Milling Cutters

DNXF 12100 RS  100 108 80 50 32 46 14,4 8,5 29 10 1,6 2


8,0
12125 RS  125 133 80 63 40 56 16,4 9,5 29 11 2,7 2
12160 RS  160 168 100 63 40 88 16,4 9,5 29 12 4,4 3

First Recommendation: DNX DNX / DNXF

14,0 –

12,0 – 65°
Depth of Cut : ap (mm)

10,0 –
PWC(F) 8mm

8,0 – Wiper width = 1,2 mm

6,0 – Max. depth of cut : 8 mm, Approach angle : 65°

Cutter Type Diameter Range Characteristics


4,0 –
- General purpose
2,0 – DNX(F) DNX 12000 RS Ø 80–Ø 250 mm
- Medium pitch type

0 l l l l
- General purpose
0,1 0,2 0,3 0,4 DNXF 12000 RS Ø 80–Ø 160 mm
- Fine pitch type
Feed Rate : f t (mm/tooth)

Spare Parts Identification Details


Cutter Insert Screw Insert Wrench Locator Clamp Screw Wrench
DNX F 12 080 R S
3,0
Ø 80 – Ø 160 – – – Cutter Fine Insert Diam. Cutting Shell
BFTX0412 IP TRDR15 IP type pitch size direction type
Ø 200, Ø 250 DNXK 12 R BX 0515 LH 040

G16 l = Euro stock


= Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)
Face Mill
DNX / DNXF Type

Features
l Small inserts with 8 cutting edges
l Economic by double-side usage
l Excellent grade for cast iron machining
l Optimised geometry for best results in cast iron
l Special inserts for steel machining

Insert
Application Coated Carbide Fig. 1 Fig. 2 Fig. 3
High Speed/Light cut K K
G Type H Type SH Type
General Purpose P
M
P
M K K
Roughing P P K

12,7

12,7

12,7
M M
ACP200

ACP300

ACK100

ACK200

ACK300

Cat. No. Fig. 12,7 5,6 12,7 5,6 12,7 5,6

Cutting edge Flat land Flat land


SNMT 1205 ZNEN-G  m  m 1
1205 ZNEN-H  m   2
1205 ZNEN-SH  q    3
G Type : For general purpose
H Type : For heavy machining
SH Type : For steel machining

Milling Cutters
ts
t iv e inser ges
l N e g a
8 c u tting ed
wit h ing
Inserts s t e e l machin
ble for
l

l Applica

Advantage of SH-Type when Steel machining


G Type SH Type

Chip packing causes Smooth chip evacuation


higher cutting forces ! reduces cutting forces !

Recommended Cutting Conditions (vc = m/min, f t = mm/ tooth) (min.– optimum – max.)

Cutting Speed Feed Rate


ISO Work Material Hardness (HB) Insert Grade
v c (m/min) f t (mm/tooth)

Carbon steel 180–280 150–175–200 0,10–0,15–0,20 ACP200


P
Alloy steel 180–280 150–175–200 0,10–0,15–0,20 ACP200

Grey cast iron (GG) 250 150–225–300 0,10–0,20–0,30 ACK200/ACK300


K
Ductile cast iron (GGG) 250 150–225–250 0,10–0,18–0,25 ACK200/ACK300

G17
Wave Radius Mill High Durable Mill with Polygon Inserts
WRCX Type Grades for Steels, Cast Iron and Aluminium

Features
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and
a durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.

Advantages l Durable cutter body – Special alloyed steel with hard surface.
l High feed cutting – Optimised pitch and high number of cutting edges
l Excellent chip removal – Wide pocket and integral coolant hole
l Maximum rigidity – Rigid clamping of inserts with TORXPLUS screw
l Wide application range – Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc

Insert
Uncoated Diamond
Application Coated Carbide Carbide Coated Fig. 1
High Speed / Light cut P K K
N N RE
General Purpose P P K N

IC
M M

Roughing P
M
P
M K
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Fig. Applicable IC 90°


S
Cat. No.
IC RE S Endmill
H1

Fig. 2
QPMT 120440 PPEN      WRCX/-F
4,0 1
12000 RS
Milling Cutters

120440 PPEN-H      12 4,76


QPET 120460 PPFR-S   6,0 2 RE
WRCX/-F/-X
QPMT 160660 PPEN    l  16000 RS

IC
6,0 1
160660 PPEN-H      16 6,5
QPET 160680 PPFR-S   8,0 2
WRCXF IC S
QPMT 200670 PPEN     
20 7,0 6,5 1 20000 RS
200670 PPEN-H     
QPMT... : Standard 16 cornered polygon type QPET...- S: Polished round insert for non-ferrous material
QPMT...- H: Stronger cutting edge type

Anti-Vibration Type (Paired Sets for Vibration Free Machining)


Uncoated Diamond
Application Coated Carbide Carbide Coated RE
Fig. 1
High Speed / Light cut P K K
N N
08
IC

General Purpose P
M
P
M K N
Roughing P
M
P
M K
IC S
90°
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Fig. Applicable 11°15'


Cat. No. Fig.3
IC RE S Endmill
H1

CP RE
QPMT 160608 PPEN      1 WRCX/-F/-X
16 0,8 6,5
IC

160608 PPEN-CP      3 16000 RS


QPMT 200608 PPEN      1 WRCXF IC S
20 0,8 6,5
200608 PPEN-CP    l  3 20000 RS 90°

The combination of different


Chip Formation
inserts in a staggered
formation varies the cut Anti-vibration Type Standard Type
depth and eliminates
vibration when feed rate is

f t < 0,15 (IC = 16 mm) CP and 08


type inserts
or
are Work Material: 50C
f t < 0,2 (IC = 20 mm). used in pairs Cutting Data: f t = 0,1mm/tooth, ap = 7 mm
Insert Size: IC = 20 mm

G18 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
Wave Radius Mill
WRCX Type
Axial rake angle: - 3°
Fig. 1 Fig. 2 Fig. 3 Radial rake angle: 0°

Body * Note Fig.3 for DCX=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
Standard WRCX Type (TH050) is available seperately.

Dimensions (mm) Helical


Cat. No. No. of Boring Ramping Weight
Stock Fig.
DCX* DC BD DCSFMS LF* KWW KDP DCB D2 D1 CBDP Teeth øB Standard amax. (Kg)
WRCX 12040 RS  40 28 36 36 40 8,4 5,6 16 9 14 18 4 68 ± 11 10° 0,2 1
12050 RS  50 38 46 40 40 10,4 6,3 22 11 18 20 4 88 ± 11 7° 0,3 1
12052 RS  52 40 48 40 40 10,4 6,3 22 11 18 20 5 92 ± 11 6°30ʹ 0,3 1
12063 RS  63 51 59 40 40 10,4 6,3 22 11 18 20 5 114 ± 11 5° 0,4 1
12080 RS  80 68 76 55 50 12,4 7,0 27 13,5 20 25 6 148 ± 11 3°30ʹ 0,9 1
WRCX 16063 RS  63 47 50 50 40 10,4 6,3 22 11 18 20 3 110 ± 15 8° 0,4 1
16080 RS  80 64 70 55 50 12,4 7,0 27 13,5 20 25 4 144 ± 15 5°30ʹ 0,8 1
WRCX 16100 RS  100 84 90 70 50 14,4 8,5 32 - 46 32 5 184 ± 15 4° 1,3 2
16125 RS q 125 109 115 80 63 16,4 9,5 40 - 52 38 5 234 ± 15 3° 2,4 2

Fine Pitch WRCXF Type


Dimensions (mm) Helical Ramping Weight
No. of
Cat. No. Stock Boring Fig.
DCX* DC BD DCSFMS LF* KWW KDP DCB D2 D1 CBDP Teeth øB Standard amax. (Kg)
WRCXF 12050 RS q 50 38 46 40 40 10,4 6,3 22 11 18 20 5 88 ± 11 7° 0,3 1
12063 RS q 63 51 59 40 40 10,4 6,3 22 11 18 20 6 114 ± 11 5° 0,4 1
WRCXF 16052 RS  52 36 45 45 40 10,4 6,3 22 11 17,7 20 4 88 ± 15 10° 0,3 1
16063 RS  63 47 50 50 40 10,4 6,3 22 11 18 20 4 110 ± 15 8° 0,4 1
16080 RS  80 64 70 55 50 12,4 7,0 27 13,5 20 25 5 144 ± 15 5°30ʹ 0,8 1

Milling Cutters
WRCXF 16100 RS  100 84 90 70 50 14,4 8,5 32 - 46 32 6 184 ± 15 4° 1,3 2
16125 RS  125 109 115 80 63 16,4 9,5 40 29 52 29 6 234 ± 15 3° 2,4 1
16160 RS  160 144 150 100 63 16,4 9,5 40 - 93 29 8 304 ± 15 2° 4,0 3*
WRCXF 20080 RS  80 60 68 55 50 12,4 7,0 27 13,5 20 25 5 140 ± 18 7° 0,7 1
WRCXF 20100 RS  100 80 88 70 50 14,4 8,5 32 - 46 32 6 180 ± 18 5° 1,1 2
20125 RS  125 105 113 80 63 16,4 9,5 40 29 52 29 6 230 ± 18 3°30ʹ 2,3 1
20160 RS  160 140 148 100 63 16,4 9,5 40 - 93 29 8 300 ± 18 2°30ʹ 3,9 3*

Extra Fine Pitch WRCXX Type


Dimensions (mm) Helical Ramping Weight
No. of
Cat. No. Stock Boring (Kg) Fig.
Teeth øB Standard a
DCX* DC BD DCSFMS LF* KWW KDP DCB D2 D1 CBDP max.

WRCXX 16080 RS  80 64 70 55 50 12,4 7,0 27 13,5 20 25 6 144 ± 15 5°30ʹ 0,8 1


16100 RS  100 84 90 70 50 14,4 8,5 32 - 46 32 7 184 ± 15 4° 1,3 2
* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions: DCX* +0,3 & LF* +0,15 mm
In case of anti-vibration inserts / IC = 20, please change above dimensions: DCX* +0,4 & LF* +0,2 mm

Maximum Rotation (min-1) for Non-ferrous cutting


Ramping (Slant Milling)
when using QPET Insert
Cutter Insert Cat. No. a max : (see tables)
DC (mm) QPET10...S QPET12...S QPET16...S
25 28.000
32 25.000 Helical Boring øB Standard :
40 22.000 15.000 (see tables)
50 20.000 14.000
63 18.000 13.000
80 16.000 12.000
100 10.000
125 9.000
160 8.000
Spare Parts Recommended Cutting Conditions
Cutter Screw Screw
Material Carbon steel Alloy steel Stainless steel Cast iron Non-ferrous
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) material
Gra
DCX de
(mm) ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 DL1000, H1
WRCX 12 BFTX 0409 IP 3,0 TRDR 15 IP 40 ~ vc 100–160–200 100–140–180 80–120–160 80–120–160 200–500–1000
16052–16100 BFTX 0511 IP 5,0 80 ft 0,2–0,4–0,6 0,2–0,3–0,4 0,1–0,2–0,3 0,1–0,2–0,4 0,1–0,3–0,4
WRCX/-F/-X TRDR 20 IP
16125–16160 BFTX 0513 IP 5,0 100 ~ vc 150–200–250 100–160–200 160–180–200 100–150–200 200–500–1000
WRCX/-F 20 BFTX 0615 IP 5,0 TRDR 25 IP 160 ft 0,3–0,4–0,6 0,1–0,3–0,5 0,15–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,6
[vc = m/min, f t = mm/ tooth] [min.– optimum – max.]

☞ H52 G19
Wave Radius Mill
RSX Series
Features
The Wave Radius Mill RSX Series enables stable ma-
chining even when using equipment with low clamp
rigidity thanks to its body design achieving excellent
cutting performance and rigidity.
In addition to the ACM Series for stainless steel and
exotic alloys two grades have been added:
ACP200 grade for steel machining and
ACK300 grade for cast iron machining.
Handle an even wider range of milling needs with the
RSX(F)08000 and RSX(F)20000 types.

Characteristics
Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidi-
ty body.
High reliability achieved with ACM100/ACM200/ACM300 adopted for exotic alloy machining.
ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.

Series
Insert External Diameter (mm)
Image Series Cat. No.
Size Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 52 Ø 63 Ø 66 Ø 80 Ø 100 Ø 125 Ø 160
Shank Type 08 RSX 08000 ES l l
Standard 10 10000 ES l l
12 12000 ES l
08 RSXF 08000 ES l l
Milling Cutters

Fine Pitch 10 10000 ES l l


☞ H54 12 12000 ES l
Shell Type 10 RSX 10000 RS l l l
12 12000 RS l l l l l l l
Standard
16 16000 RS l l l l
20 20000 RS l l l l
10 RSXF 10000 RS l l l
12 12000 RS l l l l l l l
Fine Pitch
16 16000 RS l l l l q
20 20000 RS l l l l
Modular Type 08 RSX 08000 M l l l
Standard 10 10000 M l l
12 12000 M l l
08 RSXF 08000 M l l l
Fine Pitch 10 10000 M l l
☞ H55 12 12000 M l l
Cutting Performance
Tool Life Comparison (Fracture Resistance) Cutting Resistance Comparison
Principal Force
Feed Force
RSX
Back Force
Competitor A 3.000
Cutting Resistance (N)

Competitor B 2.500

0 1 2 3 4 5 2.000
Cutting Distance (m)
1.500

Cutting Vibration Comparison 1.000

500
Vibration Amplitute

0
RSX Competitor A Competitor B

Work Material: X5CrNiS1810


Tool: Ø 50
Cutting Data: vc = 200m/min, ft = 0,5mm/t,
ap = 2,0mm, ae= 10,0mm,
RSX Competitor A Competitor B Wet

G20 l = Euro stock


q = Delivery on request
Wave Radius Mill
RSX Series
Low Cutting Resistance, Less Vibration High Operability
Low cutting resistance and low vibration machining Ease of corner control has been achieved with the
have been achieved with super high rake angle de- adoption of a unique positioning mechanism that is
sign + high rigidity body. highly precise and highly operable.

High rake angle design A significant increase in back metal thickness Contact area

Locator
Highly durable body R-shaped pocket Insert size of 12 and 16 mm uses a maximum of 8 corners
and an insert size of 10 mm uses a maximum of 4 corners.

Stable and Long Tool Life


Work A long life ensured with the adoption of the ACM series
Material Wear Resistance Fracture Resistance
and significant improvements have been made in pro-
cessing exotic alloy and stainless steel machining.
P P ACP200

P ACM100
M ACM200 C P

P ACM300

Milling Cutters
K P ACK300

P ACM100
S ACM200 C
P ACM300
Coating Type: C CVD PVD
P

P ACM100/ACM300 C ACM200
New Super ZX Coat
60
TiCN Coating Hardness (GPa)

Coating hardness
Super FF Coat
Coating Hardness (GPa)

30% increase.
50 Super ZX Coat 50 Coating surface
Laminating roughness Al2O3
cycle to 50% reduction.
40 ~10 nm 40
ZX Coat
30 TiCN 30
TiAlN TiCN
Conventional Coating
20 TiN 20

10nm Substrate
600 800 1000 1.200 0,05 0,10 0,15 0,20
Starting Temperature for Oxidation (°C) Cross Section TiCN Surface Roughness Ra (µm) Cross Section
of Coating of Coating

New Super ZX Coat Super FF Coat


The product series with a coating film hardness approxi- Smooth coating surface provides excellent adhesion
mately 40 % higher and an oxidation onset temperature and chipping resistance.
200 °C higher than conventional products. Improved coating adhesion strength.
Enables machining at least 1,5 times faster and more Harder than conventional coatings with hugh impro-
efficiently than conventional products. vements in wear resistance.
A product life at least twice as long as that of conventi- High speed, high effiency machining of more than 1,5
onal products achieved under the same machining con- times than of conventional grades possible.
ditions. Achieving more than double the tool life of conventional
grades under the same cutting conditions.

G21
Wave Radius Mill
RSX(F)10000/12000/16000/20000RS
Milling of steel, stainless steel, cast iron and 5 mm 6 mm 8 mm 10 mm
Rake Radial –5°
exotic alloys Angle Axial 10°
(10000RS) (12000RS) (16000RS) (20000RS)
Body – Dimensions
Fig. 1 Fig. 2 Fig. 3

Body
RSX...RS, Standard
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
RSX 10040 RS l 40 34 40 16 8,4 5,6 18 14 9 4 0,2 1
10050 RS l 50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
10052 RS l 52 40 40 22 10,4 6,3 20 18 11 5 0,4 1
RSX 12040 RS l 40 32 40 16 8,4 5,6 18 13,5 9 3 0,2 1
12050 RS l 50 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12052 RS l 52 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12063 RS l 63 40 40 22 10,4 6,3 20 18 11 5 0,4 1
12066 RS l 66 55 50 27 12,4 7,0 25 20 14 6 0,7 1
12080 RS l 80 55 50 27 12,4 7,0 25 20 14 6 1,0 1
RSX 12100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,4 2
RSX 16063 RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
16080 RS l 80 55 50 27 12,4 7,0 25 20 14 5 0,9 1
RSX 16100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,3 2
16125 RS l 125 80 63 40 16,4 9,5 29 52 29 6 2,6 1
RSX 20080 RS l 80 55 50 27 12,4 7,0 22 20 14 4 0,9 1
Milling Cutters

RSX 20100 RS l 100 70 63 32 14,4 8,0 32 46 - 5 1,8 2


20125 RS l 125 80 63 40 16,4 9,0 29 52 29 6 2,6 1
20160 RS l 160 130 63 40 16,4 9,0 29 90 - 7 4,7 3

RSXF...RS, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
RSXF 10040 RS l 40 34 40 16 8,4 5,6 18 14 9 5 0,2 1
10050 RS l 50 40 40 22 10,4 6,3 20 18 11 6 0,3 1
10052 RS l 52 40 40 22 10,4 6,3 20 18 11 6 0,3 1
RSXF 12040 RS l 40 32 40 16 8,4 5,6 18 13,5 9 4 0,2 1
12050 RS l 50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
12052 RS l 52 40 40 22 10,4 6,3 20 18 11 5 0,3 1
12063 RS l 63 40 40 22 10,4 6,3 20 18 11 6 0,4 1
12066 RS l 66 55 50 27 12,4 7,0 25 20 14 7 0,7 1
12080 RS l 80 55 50 27 12,4 7,0 25 20 14 7 0,9 1
RSXF 12100 RS l 100 70 50 32 14,4 8,5 32 46 - 10 1,3 2
RSXF 16063 RS l 63 50 40 22 10,4 6,3 20 18 11 5 0,4 1
16080 RS l 80 55 50 27 12,4 7,0 25 20 14 6 0,8 1
RSXF 16100 RS l 100 70 50 32 14,4 8,5 32 46 - 7 1,3 2
16125 RS l 125 80 63 40 16,4 9,5 29 52 29 8 2,5 1
16160 RS q 160 130 63 40 16,4 9,5 29 88 - 10 4,8 3
RSXF 20080 RS l 80 55 50 27 12,4 7,0 22 20 14 5 0,9 1
RSXF 20100 RS l 100 70 50 32 14,4 8,0 32 46 - 6 1,8 2
20125RS l 125 80 63 40 16,4 9,0 29 52 29 7 2,6 1
20160RS l 160 130 63 40 16,4 9,0 29 90 - 9 4,6 3

Identification Details
RSX F 12 040 R S
Cutter Fine Pitch Insert Cutter Cutting Metric
Series Type Size Diameter Direction

G22 l = Euro stock


= Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)
Wave Radius Mill
RSX(F)10000/12000/16000/20000RS
Various Machining Use
Various types of processing, such as mould engraving, slant milling and helical processing.

Helical Milling Ramping Recommended Values for Helical and Ramping

Helical Milling Use at α° or lower Helical Taper


ø Insert Cat. No. Cutter Work Diameter Ramping
Angle
ØDC Min. Optimal Ø Max. α°(max)
25 33,0 40 49 10°30‘
32 46,0 54 63 6°45‘
RDET10... 40 62,0 70 79 4°30‘
50 82,0 90 99 3°15‘
≤ Work Diameter 52 86,0 94 103 3°10‘
ø 32 41,5 52 63 12°30‘
40 57,5 68 79 8°00‘
Center uncut portion cannot 50 77,5 88 99 5°30‘
52 81,5 92 103 5°15‘
be removed by traverse cut- RDET12...
63 103,5 114 125 4°00‘
ting with the same cutter. 66 109,5 120 131 3°45‘
80 137,5 148 159 2°50‘
100 177,5 188 199 2°10‘
≥ Work Diameter 63 96,0 110 125 6°00‘
ø 80 130,0 144 159 4°10‘
RDET16...
100 170,0 184 199 3°00‘
Center uncut portion can be 125 220,0 234 249 2°20‘
removed by traverse cutting 80 122,0 140 159 4°15‘
with the same cutter. 100 162,0 180 199 3°00‘
RDET20...
125 212,0 230 249 2°00‘
160 282,0 300 319 1°15‘

Inserts
Application Grade
High Speed/Light Cut
General Purpose P
IC±0,025

Roughing P
M K
Dimens.

Milling Cutters
ACM100
ACM200
ACM300
ACP200
ACK300

Applicable IC±0,025 S±0,025


Cat. No. Ød
S Cutters
(IC)
RDET 10T3M0EN G l l l l l 10 3,97 Cutting Edge Cross Section
RSX(F) 10000RS
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76
RSX(F) 12000RS
1204M0EN H l l l l l 12 4,76
RDET 1606M0EN G l l l l l 16 6,5 G - Type H - Type
RSX(F) 16000RS
1606M0EN H l l l l l 16 6,5
RDET 2006M0EN G l l l l l 20 6,5 M0: IC is metric
RSX(F) 20000RS
2006M0EN H m l l l l 20 6,5

Spare Parts
Wrench Screw
Applicable
Cutters

RSX(F) 10000RS BFTX03584IP 3,0


TRDR15IP
RSX(F) 12000RS BFTX0409IP 3,0
RSX(F) 16000RS TRDR20IP BFTX0511IP 5,0
RSX(F) 20000RS TRDR25IP BFTX0615IP 5,0

Recommended Cutting Conditions Min.-Optimum-Max.


Hardness Cutting Speed Feed Rate
ISO Work Material Grade
(HB) vc (m/min) ft (mm/t)
Carbon Steel 180–280 100–160–200 0,20–0,40–0,60 ACP200
P Alloy Steel 180–280 100–140–180 0,20–0,30–0,40 ACP200
Cr Ferritic 200 150–180–200 0,15–0,25–0,35 ACM300
Stain- Based Martensitic 200–330 80–120–180 0,15–0,25–0,35 ACM300
M less
Cr-Ni
Austenitic 200 150–180–200 0,15–0,25–0,35 ACM300
Steel Austenitic, ferritic 230–270 80–120–180 0,15–0,25–0,35 ACM200
Based
Precipitation hardening 330 60–100–160 0,15–0,25–0,35 ACM200
K Cast Iron 250 80–120–160 0,10–0,30–0,40 ACK300
Heat resistant alloy Ni based material 250–350 20–30–40 0,10–0,20–0,30
ACM100
S Titanium
Pure Titanium (Rm 400) 60–80–100 0,10–0,20–0,30
ACM200
α + β alloy system (Rm 1050) 40–50–60 0,10–0,20–0,30

G23
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness
and enhanced accuracy.
The double-side inserts are flexible and reduces
costs.

Large Line-up
Diameter from Ø 25 mm to Ø 200 mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, H

Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø 25–Ø 80 2–5
Shank
☞ H14 Medium Pitch DFCM 09000 E Ø 32–Ø 80 3–7
Standard Pitch DCF 09000 RS Ø 50–Ø 200 4–8
Shell Medium Pitch DFCM 09000 RS Ø 50–Ø 200 5–12
Fine Pitch DFCF 09000 RS Ø 50–Ø 200 6–16

90 Degree Accuracy
Milling Cutters

Work material: Carbon steel Cutting conditions:


vc = 200 m/min, ft = 0.1 mm/t
ae = 5.0 mm, ap = 5.0 mm x 3 passes

Comp. B Comp. A DFC

Broken Broken Broken

Comp. B
25µm

Comp. C
24µm

Shell type: ø 63 mm
Number of passes (1 pass = 0.30 mm)

Suitable Applications
Face milling Shoulder milling Slot milling Side face milling

G24 l = Euro stock


Sumi Dual Mill
DFC Type
New Insert Design Provides Excellent Machining Accuracy
- The new insert design separates the location area and cutting edge producing an optimized solution.
- Machining accuracy is comparable to single sided inserts provided the DOC is less than 3 mm.
- The SEC-Sumi Dual Mill design, equips the user with a highly stable cutter for high feed machining
applications.

Chipbreaker Selection Map Inserts

Cat. No. RE0,4 RE0,8 RE1,2 RE1,6


high

L XNMU0606__PNER-L    
XNMU0606__PNER-G    

G XNMU0606__PNER-H    

H
Sharpness

Strength high

Work Material Steel, Cast Iron


L type G type H type

Chipbreaker

Milling Cutters
Feature Low cutting force General purpose Strong edge

Cutting edge geometry

Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling

Stable and High Cutting Performance Combined with High Toughness


- The excellent cutter performance offers efficient machining, enables high feed rate capability.
- The new insert construction provides extremely accurate edge to edge indexing whilst the location
area offers high security and stability.

Only cutting edge is optimized


for excellent machining
accuracy!!

Wear does not reach the


supporting area.
Max. Depth of cut
Therefore precise re­
ap: 6 mm
positioning of inserts!
(a)Upper view of SEC-Sumi Dual Mill
DFC type insert
Wear
Cutting edge
Supporting area
Cutting edge
(b)Side view of SEC-Sumi Dual Mill (c)Side view of existing
DFC type inserts double sided insert

G25
Sumi Dual Mill
DFC(M/F) 09000RS Type
Body – Shell type Rake Radial –9° Max. ap: 6 mm
Angle Axial –5°

Fig.1 Fig.2 Fig.3

Body – Dimensions
Sumi Dual Mill DFC type, Standard Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFC 09050RS l 50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
09063RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
09080RS  80 55 50 27 12,4 7 22 20 14 5 1,0 1
DFC 09100RS  100 70 50 32 14,4 8 26 46 - 6 1,4 2
09125RS  125 80 63 40 16,4 9 29 52 29 7 2,8 1
09160RS  160 130 63 40 16,4 9 29 90 - 8 4,6 3
DFC 09200RS q 200 150 63 60 25,7 14 35 135 - 10 5,7

Sumi Dual Mill DFC type, Medium Pitch


Milling Cutters

Dimensions (mm) No. of Weight


Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFCM 09050RS  50 41 40 22 10,4 6,3 20 18 11 5 0,3 1
09063RS  63 50 40 22 10,4 6,3 20 18 11 6 0,5 1
09080RS  80 55 50 27 12,4 7 22 20 14 7 0,9 1
DFCM 09100RS  100 70 50 32 14,4 8 26 46 - 8 1,4 2
09125RS  125 80 63 40 16,4 9 29 52 29 11 2,7 1
09160RS  160 130 63 40 16,4 9 29 90 - 12 4,5 3
DFCM 09200RS q 200 150 63 60 25,7 14 35 135 - 16 5,6

Sumi Dual Mill DFC type, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFCF 09050RS  50 41 40 22 10,4 6,3 20 18 11 6 0,3 1
09063RS  63 50 40 22 10,4 6,3 20 18 11 7 0,5 1
09080RS  80 55 50 27 12,4 7 22 20 14 9 0,9 1
DFCF 09100RS  100 70 50 32 14,4 8 26 46 - 11 1,3 2
09125RS  125 80 63 40 16,4 9 29 52 29 14 2,6 1
09160RS  160 130 63 40 16,4 9 29 90 - 16 4,6 3
DFCF 09200RS q 200 150 63 60 25,7 14 35 135 - 20 5,5

Identification Details Spare Parts


DFC M 09 050 R S Screw Wrench

Cutter M: Medium Insert Size Cutter Direction Metric


Series F: Fine Diameter
BFTX03512IP 5,0 TRDR15IP

G26 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
Sumi Dual Mill
DFC Type
Inserts
Application Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
General Purpose Cutting P
M
P
M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy

ACM200
ACM300
Radius

ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
RE
XNMU 060604 PNER-L     0,4
060608 PNER-L     0,8
XNMU 060604 PNER-G        0,4
060608 PNER-G        0,8
060612 PNER-G        1,2
060616 PNER-G        1,6
XNMU 060608 PNER-H        0,8
060612 PNER-H        1,2
060616 PNER-H        1,6

Recommemded Cutting Conditions


Depth
Work- Hardness Cutting Speed (m/min) Feed Rate
ISO of Cut Grade
material (HB) Min. - Optimum - Max. Min. - Optimum - Max.
(mm)
General ACP200
180–280 150–200–250 0,10–0,20–0,30 <6
Steel ACP300
Soft ACP200
P Steel
≤ 180 180–250–350 0,15–0,25–0,35 <6
ACP300
ACP200
Die Steel 200–220 100–150–200 0,10–0,18–0,25 <4
ACP300
Stainless ACM200
M - 160–205–250 0,12–0,18–0,25 <6
Steel ACM300
ACK200
K Cast Iron 250 100–175–250 0,10–0,20–0,30 <6
ACK300

Milling Cutters
Application Examples
Work piece Sumitomo Comp. Work piece Sumitomo Comp.
Workpiece material: Breaker G Workpiece material: Breaker G
Steel (HRB 269-330) Grade ACP200 S235 (Carbon steel) Face Grade ACP200
milling
vc (m/min) 226 200 vc (m/min) 180 180
vf (mm/min) 1260 vf (mm/min) 1092 910
ft (mm/t) 0,28 0,2 ft (mm/t) 0,3 0,2
ap (mm) 2 2 ap (mm) 2 x 2 mm 2 x 2 mm
ae (mm) 5 5 ae (mm) 50 50
Dry or Wet Wet Wet Dry or Wet Dry Dry
Tool diam. Ø 80 Tool diam. Ø 63 mm 63 mm
No. of Teeth 5 No. of Teeth 4 5
Efficiency: Efficiency:
Result Result
158 % achieved 120 % achieved
Evaluation Wear resistance, efficiency Evaluation Wear resistance, efficiency

Work piece Sumitomo Comp. Work piece Sumitomo Comp.


Workpiece material: Breaker G Workpiece material: Breaker G
Cast Iron Grade ACP200 Cr-Mo alloy Grade ACP200
vc (m/min) 156 156 vc (m/min) 200 200
vf (mm/min) 536 404 vf (mm/min) 838 838
ft (mm/t) 0,17 0,09 ft (mm/t) 0,2 0,13
ap (mm) 2,2 2,2 ap (mm) 6 6
ae (mm) 63,5 63,5 ae (mm) 43 43
Dry or Wet Dry Dry Dry or Wet Dry Dry
Tool diam. Ø 80 mm 80 mm Tool diam. Ø 80 mm 80 mm
No. of Teeth 5 7 No. of Teeth 5 8
Efficiency: 133 % achieved Efficiency:
Result Result
Tool life: 138 % achieved 120 % achieved
Evaluation Efficiency, tool life Evaluation Efficiency

G27
”Wave Mill” Series
WFX Type
General Features
Wave Mill WFX type for shoulder milling is a screw-locking
type cutter capable of using four corners.
Ideal cutting edge design delivers good squareness.
Series expansion with the high-feed WFXH type and the
WFXC type for chamfering.
A comprehensive lineup that covers a wide variety of appli-
cations.

WFX

WFXH WFXC
Shoulder Milling
45°
15°

High-Feed Chamfering

Characteristics Product Range


The insert shape, optimized for shoulder milling and Appli- No. of Cutter Diameter
Type Cat. No. Shape
combined with a high-precision body, leaves a superior cation Teeth (mm)
machined surface finish. WFX 08000 RS 3-8 40–1 00
Employs a highly durable body WFXM 08000 RS 4 - 10 40–100
WFXF 08000 RS 6 - 12 40–100
WFX 08000 R 6-8 80–100
Shell Type

WFXM 08000 R 8 - 10 80–100


Milling Cutters

WFXF 08000 R 10 - 12 80–100


Ø ≤ 125mm
Shoulder Milling

WFX 12000 RS 3-5 60–100


with coolant hole WFXF 12000 RS 4-7 60–100
WFX12000 type uses a body WFX 12000 R 4 - 12 80–250
protection shim
WFXF 12000 R 6 - 18 80–250
Max. Depth of Cut WFX 08000 E 2-5 20–63
Endmill Type

WFXM 08000 E 3-6 25–63


WFX 12000 E 3-4 40–80
WFXF 12000 E 4-6 60–80
WFX 08000 M
dular
Type

2-3 20–40
Mo-
10mm
6mm

WFXH 08000 RS 4-6 40–63


High Efficiency

Shell
Type

WFXH 12000 RS 4-5 60– 63


WFXH 08000 M 2-3 25–32
Modular Endmill Modular

WFX08000 type WFX12000 type


Type

WFXH 12000 M 3 40
WFXC 08000 E 1-2 8–16
Type
Chamfering

Optimized Edge Shape WFXC 12000 E 3 25–32


   WFXC 08000 M 2 16
Type

WFXC 12000 M 3 25–32

☞H16/17
Inserts
 The convex shape ensures the cutting edge strength.
Cat. No. RE0,2 RE0,4 RE0,8 RE1,2 RE1,6
 The flat shape minimises differences in step levels.
SOMT 0803_ _PZER-L l l
0803_ _PZER-G l l l WFX08000 type insert
Conventional WFX (General Purpose
Type 0803_ _PZER-H l l G type chipbreaker)
SOET 0803_ _PZER-G l l l
Large level difference Small level difference
0803_ _PZFR-S l l l
and rough surface and smooth surface SOMT 1204_ _PDER-L l
1204_ _PDER-G l l l l
1204_ _PDER-H l WFX12000 type insert
 The wiper edge function improves the surface roughness. SOET 1204_ _PDFR-S l
(General Purpose
G type chipbreaker)

G28 l = Euro stock


”Wave Mill” Series
WFX Type
Cutting Performance
Squareness of Machined Shoulder
24 mm

Comp. A (8 mm)
Total Shoulder Height (mm)

Comp. B 1st Step


16 mm

Total Shoulder
(8 mm)

Height
2nd Step
8 mm

(8 mm)
3rd Step
0 mm Work Material: C50
-60 -30 0 30 (µm) Tool: WFX12100RS (Ø 100 mm x 5 teeth)
Deviation (µm) Cutting Width 20mm Cutting Conditions: vc = 200m/min, ap = 8,0 mm x 3 times
ft = 0,15mm/t, ae = 20 mm

Grade Selection
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

Coated Carbide
Coated Carbide

K
P Coated Carbide
Coated Carbide

M N
S

Milling Cutters
Carbide

CVD PVD

Chipbreaker Selection
Good

Work Material P K Steel, Cast Iron N Aluminium Alloy


L L Type G Type H Type Wiper Type S Type
Cutting Edge Sharpness

Light Cutting Breaker

G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Wiper Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material- Heavy Interrupted
Low rigidity Milling General to Precision Finishing Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel

Wiper Insert
Optimised wiper edge shape provides superior surface roughness.
M Class Insert Wiper inserts are single-cornered.
Attach the wiper insert so that the chamfered
Wiper inserts are corner is in location  shown in the figure.
0,15 mm

0,15 mm longer than


M class inserts. Be sure to use the corner with the ID mark
( in the figure).
Wiper Edge 0,03–0,05 mm
(08 size inserts have no marks)

G29
”Wave Mill” Series
WFX(M/F) 08000 RS Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy

Body - Shell Type Rake Radial –6° 6 mm P


Angle Axial 12° 90°

Fig. 1 Fig. 2

WFX08000RS WFXM08000RS WFXF08000RS

Body - WFX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFX 08040 RS  40 33 40 16 8,4 5,6 18 14 9 3 0,2 1
08050 RS  50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
08063 RS  63 50 40 22 10,4 6,3 20 18 11 5 0,6 1
08080 RS  80* 55 50 27 12,4 7,0 25 20 14 6 1,0 1
WFX 08100 RS  100* 70 50 32 14,4 8,0 32 46 - 8 1,4 2

Body - WFXM, Medium Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXM 08040 RS  40 33 40 16 8,4 5,6 18 14 9 4 0,2 1
08050 RS  50 41 40 22 10,4 6,3 20 18 11 5 0,3 1
08063 RS  63 50 40 22 10,4 6,3 20 18 11 6 0,5 1
08080 RS  80* 55 50 27 12,4 7,0 25 20 14 8 1,0 1
WFXM 08100 RS  100* 70 50 32 14,4 8,0 32 46 - 10 1,4 2

Body - WFXF, Fine Pitch


Dimensions (mm) No. of Weight
Milling Cutters

Cat. No. Stock Figure


DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXF 08040 RS  40 33 40 16 8,4 5,6 18 14 9 6 0,2 1
08050 RS  50 41 40 22 10,4 6,3 20 18 11 7 0,3 1
08063 RS  63 50 40 22 10,4 6,3 20 18 11 8 0,5 1
08080 RS  80* 55 50 27 12,4 7,0 25 20 14 10 0,9 1
WFXF 08100 RS  100* 70 50 32 14,4 8,0 32 46 - 12 1,4 2
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.

Recommended Cutting Conditions Inserts


Hardness Fig. 3 Fig. 4
ISO Work Material Cutting Speed Feed Rate DOC Grades 8,0
(HB) Wiper Insert
ACP200
General Steel 180–280 150–200–250 0,08–0,12–0,18 <6
8,1

ACP300
ACP200 R0,8
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <6
ACP300
3,3 3,175

ACP200 Application Coated Carbide Carbide DLC


Die Steel 200–220 100–150–200 0,08–0,12–0,18 <4
ACP300 M K
High Speed / Light cut P K S N N
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <6 ACM300 General Purpose PM PM K M
S
M
S N

ACK200 Roughing PM PM K M
S
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <6
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300

Radius
DL1000

H1 Cat. No. Fig.


N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <6
DL1000 RE
H1

Min. - Optimum - Max. SOMT 080304 PZER L m m m m  m m – – 0,4 3


080308 PZER L m m m m m m  – – 0,8 3
Identification Details SOMT 080304 PZER G m    m m m – – 0,4 3
080308 PZER G m     m  – – 0,8 3
WFX F 08 040 R S 080312 PZER G m  m m m m m – – 1,2 3
Cutter M: Medium Insert Cutter Direction Metric SOMT 080308 PZER H m   m  m m – – 0,8 3
Series Pitch Size Diameter Type 080312 PZER H m m  m m m m – – 1,2 3
F: Fine Pitch SOET 080304 PZER G m m m m  m m – – 0,4 3
080308 PZER G m m m m m m m – – 0,8 3
Spare Parts Screw Wrench 080312 PZER G m m m m m m m – – 1,2 3
SOET 080302 PZFR S – – – – – – –   0,2 3
080304 PZFR S – – – – – – –   0,4 3
080308 PZFR S – – – – – – –   0,8 3
BFTX0306IP 2,0 TRDR08IP XOEW 080308 PZTR W – – – – m – – – – 0,8 4

G30 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
”Wave Mill” Series
Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy WFX(F) 12000 RS
Body - Shell Type Rake Radial –8° 10 mm P
Angle Axial 8° 90°

Fig. 1 Fig. 2 Fig. 3

WFX 12000RS WFXF12000RS

Body - WFX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFX 12050 RS  50 40 40 22 10,4 6,3 20 18 11 3 0,2 1
12063 RS  63 50 40 22 10,4 6,3 20 18 11 4 0,4 1
12080 RS  80* 60 50 27 12,4 7,0 25 20 13,5 4 0,9 1
WFX 12100 RS  100* 70 50 32 14,4 8,5 32 46 - 5 1,3 2
12125 RS  125 90 63 40 16,4 9,5 29 52 - 6 2,7 2
12160 RS  160 130 63 40 16,4 9,5 29 88 - 8 4,8 3

Body - WFXF, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXF 12050 RS  50 40 40 22 10,4 6,3 20 18 11 4 0,2 1
12063 RS  63 50 40 22 10,4 6,3 20 18 11 5 0,4 1
12080 RS  80* 60 50 27 12,4 7,0 25 20 13,5 6 0,9 1
WFXF 12100 RS  100* 70 50 32 14,4 8,5 32 46 - 7 1,2 2
12125 RS  125 90 63 40 16,4 9,5 29 52 - 8 2,6 2

Milling Cutters
12160 RS  160 130 63 40 16,4 9,5 29 88 - 12 4,7 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Cutters ≥ Ø160 do not have coolant holes.

Recommended Cutting Conditions Inserts


Hardness Fig. 3 Fig. 4
ISO Work Material Cutting Speed Feed Rate DOC Grades
(HB) Wiper Insert
ACP200
General Steel 180–280 150–200–250 0,10–0,15–0,20 <10
ACP300
ACP200
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <10
ACP300
ACP200 Application Coated Carbide Carbide DLC
Die Steel 200–220 100–150–200 0,10–0,15–0,20 <6
ACP300 M K
High Speed / Light cut P K S N N
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <10 ACM300 General Purpose PM PM K M
S
M
S N

ACK200 Roughing PM PM K M
S
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <10
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300

Radius
DL1000

H1 Cat. No. Fig.


N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <10
DL1000 RE
H1

Min. - Optimum - Max. SOMT 120408 PDER L    m m m  – – 0,8 3


SOMT 120404 PDER G m m  m  m  – – 0,4 3
Identification Details 120408 PDER G     m   – – 0,8 3
120412 PDER G m m m m m m  – – 1,2 3
WFX F 12 050 R S 120416 PDER G m  m m m m m – – 1,6 3
Cutter F: Fine Pitch Insert Cutter Direction Metric SOMT 120408 PDER H m  m   m m – – 0,8 3
Series Size Diameter Type SOET 120408 PDFR S – – – – – – –   0,8 3
XOEW 120408 PDTR W – – – – m – – – – – 4

Spare Parts
Shim Shim Screw Insert Screw Insert Wrench Wrench (Shim) Insert Screw Shim Screw

Insert Shim

WFXS4R BW0507F BFTX03512IP 3,0 TRDR15IP LH035

G31
”Sumi Dual Mill” Series
TSX Type
General Features
High-efficient and high precision tangential shoulder milling
cutter with tangentially mounted carbide inserts.

Characteristics
l Tough & Sharp cutting edge
Tangentially mounted carbide insert design and optimized edge
geometry realize extremely tough and sharp cutting action.

l Very accurate and excellent surface finish


Thanks to newly developed fine carbide press / sintering
technology and very accurate grinding technics, very periphery
ground inserts generate very accurate and excellent surface
finish.

l Wide product range


2 different insert size series, 3 chip breaker range and various
carbide grade combination offers wide range of machining
application.

Product Range
Diameter Range / No of Teeth
Cat. No. Series Shape
Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
TSX 08000RS Standard Pitch 4 5 6
Shell Type

TSXF 08000RS Fine Pitch 6 8 10


Milling Cutters

TSX 13000RS Standard Pitch 3 4 5 5 6 7 8


TSXM 13000RS Medium Pitch 4 5 6 7 8 10 12
TSX 08000E Standard Pitch 2 2 3 3 4
Shank Type

TSXF 08000E Fine Pitch 3 4 5 6


TSX 13000E Standard Pitch 2 2 3 4
TSXM 13000E Medium Pitch 3 4 5 ☞ H18

Special TSX Mills


Special orders repe-
ater and side cutter
available.

G32 l = Euro stock Recommended Tightening Torque (N·m)


”Sumi Dual Mill” Series
TSX Type
Insert Grade Selection
We have released ACP100 / ACP200 / ACP300 grades for steel machining,
ACM200 / ACM300 grades for stainless stell machining and ACK200 / ACK300
grades for cast iron machining to cover a wide range of work materials.

Finishing to Light Rough to Heavy Chipbreaker Selection


ISO Medium Cut
Cut Cut Light Cutting

Good
General Purpose
ACP100 L
C (Standard)

P ACP200

Cutting Edge Sharpness


P
G Heavy Cutting

ACP300
P
H
M ACM200 C
Cutting Edge Strength High

P ACM300
Inserts
K ACK200 C

Cat. No. RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2


P ACK300
LNEX0804__PNER-L  
LNEX0804__PNER-G
S ACM200 C
LNEX1306__PNER-L




 

P ACM300 LNEX1306__PNER-G    
LNEX1306__PNER-H     

Milling Cutters
P PVD C CVD

Chipbreaker Lineup
Work Material

L type G type H type

Chipbreaker

Feature Low cutting force General purpose Strong edge


15°
LNEX08 30°
Cutting edge geometry ̶

LNEX13 25° 21° 21°


Cutting edge geometry

Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling

Suitable Applications
Face milling Shoulder milling Slot milling Side face milling

G33
”Sumi Dual Mill” Series
TSX(F) 08000 RS
Body - Shell Type Rake Radial –20°
8 mm P
Angle Axial –6° 90°

Body - TSX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSX 08040 RS  40 33 40 16 8,4 5,6 18 14 9 4 0,21
08050 RS  50 41 40 22 10,4 6,3 20 18 11 5 0,30
08063 RS  63 50 40 22 10,4 6,3 20 18 11 6 0,53
Inserts are not included.

Body - TSXF, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSXF 08040 RS  40 33 40 16 8,4 5,6 18 14 9 6 0,21
08050 RS  50 41 40 22 10,4 6,3 20 18 11 8 0,31
08063 RS  63 50 40 22 10,4 6,3 20 18 11 10 0,54
Inserts are not included.

Inserts
Application Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
Milling Cutters

RE
ACM200
ACM300

Radius
ACP100
ACP200
ACP300
ACK200
ACK300

Cat. No.
RE
LNEX 080404 PNER-L        0,4
080408 PNER-L        0,8
9,3

LNEX 080404 PNER-G        0,4


080408 PNER-G        0,8
080412 PNER-G        1,2 8,6 4,4
080416 PNER-G        1,6

Recommended Cutting Conditions Min. - Optimum - Max.

Work- Hardness Cutting Speed Feed Rate


ISO Grade
material (HB) vc (m/min) ft (mm/T)

180–280 150–225–300 0,08–0,20–0,30


Carbon Steel ACP100
P > 280 75–150–230 0,08–0,20–0,30 ACP200
ACP300
Alloy Steel 180–280 100–175–250 0,08–0,15–0,25

220–280 90–135–180 0,08–0,15–0,25


ACM200
M Stainless Steel
ACM300
>280 75–125–170 0,08–0,15–0,25

Cast Iron ACK200


K 250 100–175–250 0,08–0,20–0,30
Ductile Cast Iron ACK300
ACM200
S Exotic Material - 30– 60–90 0,05–0,10–0,15
ACM300

Identification Details Spare Parts


TSX F 08 050 R S Screw Wrench
Cutter F: Fine Insert Cutter Direction Metric
Series Pitch Size Diameter Type
BFTX0308IP 2,0 TRDR08IP

G34 l = Euro stock Recommended Tightening Torque (N·m)


”Sumi Dual Mill” Series
TSX(M) 13000 RS
Body - Shell Type Rake Radial –15°
12 mm P
Angle Axial –6° 90°
Fig. 1 Fig. 2 Fig. 3

Body - TSX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSX 13040 RS  40 33 40 16 8,4 5,6 18 14 9 3 0,20 1
13050 RS  50 41 40 22 10,4 6,3 20 18 11 4 0,30 1
13063 RS  63 50 40 22 10,4 6,3 20 18 11 5 0,50 1
13080 RS  80 55 50 27 12,4 7,0 22 20 14 5 0,92 1
TSX 13100 RS  100 70 50 32 14,4 8,0 32 46 - 6 1,35 2
13125 RS  125 80 63 40 16,4 9,0 29 52 29 7 2,55 1
13160 RS  160 130 63 40 16,4 9,0 29 90 - 8 4,97 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30–35 mm, Ø 100: M16 x 40–45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Body - TSXM, Medium Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSXM 13040 RS  40 33 40 16 8,4 5,6 18 14 9 4 0,19 1
13050 RS  50 41 40 22 10,4 6,3 20 18 11 5 0,28 1
13063 RS  63 50 40 22 10,4 6,3 20 18 11 6 0,50 1
13080 RS  80 55 50 27 12,4 7,0 22 20 14 7 0,92 1
TSXM 13100 RS  100 70 50 32 14,4 8,0 32 46 - 8 1,36 2

Milling Cutters
13125 RS  125 80 63 40 16,4 9,0 29 52 29 10 2,57 1
13160 RS  160 130 63 40 16,4 9,0 29 90 - 12 5,02 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30 ~ 35 mm, Ø 100: M16 x 40 ~ 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Inserts
Application Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
ACM200
ACM300

Radius
ACP100
ACP200
ACP300
ACK200
ACK300

Cat. No.
RE RE
LNEX 130604 PNER-L        0,4
130608 PNER-L        0,8
LNEX 130604 PNER-G        0,4
130608 PNER-G        0,8
130616 PNER-G        1,6
12,6

130624 PNER-G        2,4


130632 PNER-G        3,2
LNEX 130608 PNER-H      0,8
13 6,4
130616 PNER-H     1,6
130624 PNER-H     2,4
130632 PNER-H     3,2

Recommended Cutting Conditions


☞ G34

Identification Details Spare Parts


TSX M 13 100 R S Screw Wrench
Cutter M: Medium Insert Cutter Direction Metric
Series Pitch Size Diameter Type
BFTX03510IP 3,0 TRDR15IP

G35
”Sumi Power Mill”
PWS (-F) Type
Features
l Smooth and stable performance under rough milling conditions
Tangentially mounted inserts, offering positive rake angle and unique curved
cutting edge, realize stable and long lasting smooth cutting actions.
l Precision 4 cutting edge inserts
The 4 cutting edge inserts offer maximum cost performance.
l Less vibration under unstable condition
Optimized variable pitch design of the serrated inserts minimizes vibration
during unstable conditions.
l Tough and durable body
Cutter body shows excellent toughness and durability through special steel
and surface treatment.

Inserts - Design and Performance


Comparison of Chip Shape
General Purpose: Type G Heavy Cut: Type R

High positive High positive


Unique arched rake angle G R Serrated rake angle
cutting edge cutting edge

Work Material: C50 2 different


Cutter: DC =100mm serrated cut-
Cutting Data: vc =200m/min, ft =0,20mm/t, ap =20mm, ae =10mm ting edges
Coolant: Dry
generate
Evaluation: The serrated inserts achieve high efficient smaller chips
Milling Cutters

machining by reducing chattering.

Comparison of Cutting Edge Stability (Type G) Serrated Insert Application Guidance (Type R)
1000
Insert 1
Insert 2 Setting
800
Insert 3
3x 4x instruction:
breakage Please use two
good different serrated
4x
Cutting length (mm)

600 Work inserts (3x and 4x)


Material: C50 as shown in the
Cutter: left figure.
400 DC = 80 mm
3x
Cutting Data:
3x
vc= 150 m/min 4x
200 ft = 0,20 mm/t
ap= 10 mm
ae= 3 mm Remark about cutting conditions:
Dry
0
Adjust feed rate up to ft = 0,25mm/tooth.
LNMX Competitor A Competitor B
Type:G Screw on type Tangential insert type

Comparison of Cutting Force (Type G) Comparison of Cutting Force (Type G and R)


3000 7000
Main force Type: G
Feed force Type: R
2500 Back force
6000
G 25 %
lower
5000
2000
Work Work
R
Cutting force (N)

Cutting Force (N)

Material: C50 4000


Material: C50
1500 Cutter: Cutter:
DC= 80 mm 3000 DC = 100 mm

1000 Cutting Data: Cutting data:


vc= 150 m/min 2000 vc= 200 m/min
ft = 0,20 mm/t ft = 0,15 mm/t
500 ap= 10 mm ap= 10 mm
ae= 3 mm 1000 ae= 20 mm
Dry Dry
0 0
LNMX Competitor A Competitor B Type R is suitable to reduce cutting
Type:G Screw on type Tangential insert type forces and to prevent vibrations.

G36 p= To be replaced by new item Recommended Tightening Torque (N·m)


”Sumi Power Mill”
PWS (-F) Type
–15°
Body - Dimensions Rake Radial 16 mm
Angle Axial –6° 90°

Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5

Cutter body DC ≥ 160 mm: no inner coolant


Cutter body DC ≥ 200 mm: with seat PWSS4R

Body - PWS, Standard


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
PWS 4080 RS p 80 60 50 27 20 12,4 7 25 4 1,0 1
PWS 4100 RS p 100 70 50 32 46 14,4 8,5 32 6 1,4 2
4125 RS p 125 80 63 40 52 16,4 9,5 29 6 2,4 3
4160 RS p 160 100 63 40 88 16,4 9,5 29 8 4,2 4

Body - PWSF, Fine pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
PWSF 4080 RS p 80 60 50 27 20 12,4 7 25 6 0,9 1
PWSF 4100 RS p 100 70 50 32 46 14,4 8,5 32 8 1,3 2
4125 RS p 125 80 63 40 52 16,4 9,5 29 8 2,3 3

Milling Cutters
4160 RS p 160 100 63 40 88 16,4 9,5 29 10 4,1 4

Inserts are not included.

Inserts
Application Coated Carbide Fig. 6 R0,8 Fig. 7 R0,8
High speed/Light cut P K
General purpose P
M M K 176 176
Roughing P
M
P
M K
ACP100
ACP200

ACP300
ACK200

ACK300

ø4,6 ø4,6
Cat. No. Application Remarks Fig.

LNMX 170808PNSR-L p p p p p Light cut 6


13

13

170808PNSR-G p p p p p General purpose 1st Choice 6


17,2 8 17,2 8
170808PNSR-R p p p p p Heavy cut Serrated design 7

Recommended Cutting Conditions Spare Parts


Work Cutting Speed Feed Rate Torx
ISO Material
Hardness Grade Screw wrench Sumi-Paste Seat *
(HB) vc (m/min) ft (mm/t)
Carbon Steel 180–280 150–250–350 0,10–0,23–0,35 ACP200
P 3,0
Alloy Steel 180–280 100–175–250 0,10–0,18–0,25 ACP200 BFTX0412IP TTR15IP SUMI-P PWSS4R

M Stainless Steel - 100–150–200 0,15–0,18–0,25 ACP300 * from DC ≥ 200mm


Cast Iron
K Ductile Iron 250 100–175–250 0,10–0,23–0,35 ACK200 Cutter Body DC ≥ 200mm
Min.-Optimum-Max. Please use seat PWSS4R for protecti-
on of cutter body.
Special Cutter Type PWSR Insert *PWSS4R

Rake Radial –15°


31 mm
Angle Axial –6° 90°

Delivery on request

G37
"Wave Mill" Series
WEZ Type
New
General Features
l Supports Various Machining Operations
Applicable to various machining applications, the cutter lineup
includes diameters of Ø 14 mm to Ø 160 mm, enabling large
ramping.
l Excellent Machining Quality
With a combination of optimised cutting edge shape and
high-precision molding technology, superb wall surface ac-
curacy and surface finish qualitiy are achieved.

l Excellent Sharpness with Low Resistance


Reduces machining noise and suppresses burrs.
Lineup includes ground inserts with a focus on sharpness.

l General-purpose Grade Applicable to any Work Material


Introducing the new grade ACU2500, supporting machining in a
wide range of fields and applicable to steel, stainless steel and
cast iron.

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No.
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160

WEZ 11000RS 4, 6 5,7 6, 8 7, 10 9, 12


Milling Cutters

WEZ 11000R (Inch) 7, 10 9, 12


Shell

6, 9, 8, 10
WEZ 17000RS 3, 4 3, 5 4, 6 4, 7 5, 8
11 12
6, 9, 8, 10
WEZ 17000R (Inch) 4, 7 5, 8
11 12
2, 3*, 2, 3, 4,
WEZ 11000E 1 2* 2 2*, 3* 3 4 4 5 2, 4, 6 5, 7 8 10
4* 5*

WEZ 11000EL 1 2* 2 2* 2 2*, 3 2 2 2*, 3 2, 3 2 3


Shank

WEZ 17000E 2* 2 3 2, 3* 3 3, 4 3*, 5* 4*, 6* 7

WEZ 17000EL 2 2 2 2*, 3 2 2, 3, 4 3*, 5* 4*, 6*

Shank Type ☞ H20-31 * Different shank diameters in stock

Suitable Applications Optimised Body Design


Supports Ramping, Helical Milling, Plunge Cutting Wide guide face for stable
insert clamping.
Face milling Shoulder milling Side face milling Groove milling

Hole expansion milling Ramping Helical milling Plunge cutting

WEZ11 type

G38 l = Euro stock


m = Japan stock
"Wave Mill" Series
WEZ Type
Chipbreaker Lineup
S
Work Material

Cutting Edge Sharpness


L Type G Type H Type F Type P Type S Type F,P
L
Chipbreaker
G
H
AO_T11
Cutting edge 28° 20° 28° 28° 28°
geometry
AO_T17 Cutting Edge Strength
Cutting edge 28° 20° 10° 28° 28° 28°
geometry
Main breaker for Heavy cut, Light cut,
Light cut, Light cut,
general purpose heavy interrup- high-precision For non-ferrous
Applications low rigidity finishing,
to interrupted ted machining, machining, high metals
machining low-burr design
machining hardened steel surface wall quality

Product Range Inserts l: Standard stock m: Planned stock


Nose Radius (mm)
Cat. No.
R0,2 R0,4 R0,8 R1,2 R1,6 R2,0 R2,4 R3,0 R3,2 R4,0 R5,0 R6,4
AOMT 11T3_ _ PEER-G l l l l l l l l l
AOMT 11T3_ _ PEER-H l l l l
AOET 11T3_ _ PEER-F m l l m
AOET 11T3_ _ PEER-P16 m m m m
AOET 11T3_ _ PEER-P20 m m m m
AOET 11T3_ _ PEER-P25 m m m m
AOET 11T3_ _ PEFR-S m l l m
AOMT 1705_ _ PEER-L l l l l l
AOMT 1705_ _ PEER-G l l l l l l l l l l l l
AOMT 1705_ _ PEER-H l l m l
AOET 1705_ _ PEER-F m l l m
AOET 1705_ _ PEER-P25 m m m m

Milling Cutters
AOET 1705_ _ PEER-P32 m m m m
AOET 1705_ _ PEFR-S m l l m

Improved Milling Quality


Excellent Squareness Excellent Surface Quality
25
WEZ Competitor
WEZ
Competitor 24mm
20
1. Cut
Shoulder Height (mm)

(6 mm)
18mm
15
Shoulder Height

2. Cut
(6 mm)
10 12mm

3. Cut 10
(6 mm) 5
5 6mm 0
-5
4. Cut -10
(6 mm) (µm)
0 0mm
0mm Ra = 0,5 µm, Rz = 3,3 µm Ra = 1,2 µm, Rz = 5,1 µm
ap
-0,01 0 0,01 0,02 0,03 0,04 0,05
Deviation (mm) Cutting Width (mm)
ae
Machine: Vertical Machining Centre BT40,
Work Material: C50
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOMT11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 6 mm x 4 passes, ae = 5 mm, dry

Lower cutting force helps reduce machining noise


Noise Level (dB)

Quiet
Machine: Vertical Machining Centre BT40,
Work Material: C50
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOMT11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 8 mm, ae = 5 mm, dry

WEZ Competitor

G39
"Wave Mill" Series
WEZ Type
High-precision Ground Class Insert with Excellent Sharpness
Ground Finish on Cutting Edge and Guide Face Cutting edge flank
The guide face has a ground finish as well as the cutting edge,
minimizing corner difference when mounting on the body.
Stable runout precision and machining qualitiy.

Guide face

Lineup of Chipbreakers for Ground Inserts


F Type
Cutting edge specialized for sharpness and machining accuracy

Sharpness from ground finish


enables burr control.

Excellent squareness with all


diameters. Machine: Vertical Machining Centre BT50,
Work Material X5CrNiS18 9
Tool: WEZ 11050 RS07 (Ø 50, 7 teeth)
Insert: AOET11T308PEER-F (ACU2500)
Cutting Conditions: vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type
Chipbreaker for wall surface squareness equivalent to solid endmills

Premium item with cutting edge


Milling Cutters

24mm
shape optimised for each cutter
1. Cut
diameter while maintaining the WEZ (8 mm)
Shoulder Height (mm)

20 Solid
F type chipbreaker's sharpness.
Shoulder Height
Endmills 16mm

2. Cut
Enables wall surface square- (8 mm)
10
ness equal to solid endmills 8mm

through a blade shape optimi- 3. Cut


sed for each tool diameter. 0
(8 mm)

0,06 0,04 0,02 0 -0,02


ap
0mm
0mm

Deviation (mm) ae
Cutting Width (mm)
P Type Chipbreaker Selection
Cutter Diameter (mm) Machine: Vertical Machining Centre BT50,
Cat. No. Work Material: C50
=>
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-P20 (ACU2500)
AOET11T3_ _PEER-P_ _ -P16 -P20 – -P25 – Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes,
ae = 1 mm, dry
AOET1705_ _PEER-P_ _ – -P25 -P32 –

S Type
Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance
WEZ Competitor A Competitor B

Suppresses adhesion with rake


face lapping.

DLC coat inserts available for No Adhesion Adhesion Adhesion


further improved adhesion
Machine: Vertical Machining Centre BT50,
resistance. Work Material: AlSi12Cu
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-S (H20)
Cutting Conditions: vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

G40
"Wave Mill" Series
WEZ Type
Insert Grades Selection Guide Coating Features
Newly developed general-purpose ACU2500 grade New Absotech TM (absolute technology) coating technology that
suitable for various work materials has been released. realises absolute stability.
Enhanced lineup of coatings, cemented carbide and
cermet for milling steel, stainless steel, cast iron and CVD&9'
aluminum alloy. Special Surface Treatment
Suppresses thermal cracking by in-
troducing high compressive stress,
Al2O3 resulting in chipping resistance
more than twice as good as con-
ISO Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting ventional types
Crystal Orientation Control Al2O3
ACP2000 C
By controlling the growth direction,
Coated Carbide

Al2O3 is reinforced for crater wear

P ACU2500 TiCN resistance more than twice as good


as conventional types

P ACP3000 High Hardness TiCN


Increased TiCN hardness by using
Cermet

T2500A a C-rich composition for flank wear


resistance more than twice as good
Carbide
as conventional types.
Substrate
ACU2500
Coated Carbide

P
Grades: ACP2000, ACK2000
ACM200 C

P ACM300 PVD39'
New Super Multi-Layered
ACK2000 C
Coated Carbide

Composition
Higher hardness and twice the con-
P ACK3000 ventional wear resistance due to a
fine crystal structure AlTiCrBN-ba-
P ACU2500 sed nano-layered coating.
Film
Coated Carbide

P DL2000 QP

Cross Section
of Cutting Edge High Adhesion Strength
Significantly improved coating ad-
Coating
Carbide

hesion. Chipping resistance more


H20 than twice as good as conventional
types.

Milling Cutters
C : CVD P : PVD Carbide
Substrate Grades: ACU2500, ACP3000, ACK3000

Coating Thick-
ISO Grade Features
ness (µm)
General purpose grade applicable to steel and cast iron.
Adopts a carbide substrate with excellent fracture resistance and wear resistance plus a new coating
ACU2500 3
with excellent wear resistance and chipping reistance, realising stable long tool life with various work
material grades.

Stable long tool life with high-speed machining is realised by adopting a new coating and a tough carbide
ACP2000 10
substrate with excellent thermal crack resistance.

Adopts a very tough carbide substrate plus a new coating with excellent wear resistance and chipping
ACP3000 3
resistance, realising stable long tool life for wet machining of steel in particular.

Thanks to the excellent thermal crack resistance conferred by high termal conductivity and the impoved
T2500A – toughness due to the finer and more uniform structure, this cermet grade achieves high levels of fracture
resistance and wear resistance.

Realises superb stability in machining of high-hardness stainless steel, due to a high-strength carbide
ACM200 6
substrate and highly wear-resistant coating.

Realises superb stability in machining of stainless steel, due to a high-strength carbide substrate and
ACM300 3
highly chipping-resistant coating.

Stable long tool life with high-speed machining of cast iron is realised by adopting a new coating with
ACK2000 10
excellent thermal resistance and a tough carbide substrate.

Adopts a carbide substrate with excellent wear resistance plus a new coating with excellent wear resistance
ACK3000 3
and chipping resistance, realising stable long tool life in dry machining of cast iron.

DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion
DL2000 0,5
resistance.

H20 – Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.

G41
"Wave Mill" Series
WEZ Type
Recommended Cutting Conditions
10 mm
WEZ11 Type
Cutter: WEZ 11020 E03 3 mm
Insert: AO_T11T3 type
Cutting Data: ap = 3 mm, ae = 10 mm, dry Min. - Optimum - Max.
Grade

Chipbreaker
ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 270–320–370 300–350–400 250–300–350 230–280–330

, <0, 45%C, annealed 190 G 170–220–270 200–250–300 150–200–250 130–180–230

, <0, 45%C, tempered 250 G 140–180–220 160–200–245 120–160–200 105–145–185

, <0, 75%C, annealed 270 G 110–145–175 130–165–195 100–130–165 85–115–150

, <0, 75%C, tempered 300 G 70–90–110 80–100–120 60–80–100 50–70–90
P Low alloyed steel, annealed 180 G 160–205–255 190–235–280 140–190–235 120–170–215

, tempered 275 G 90–120–150 110–135–165 80–110–140 70–100–125

, tempered 300 G 85–110–130 100–125–150 75–100–125 65–90–115

, tempered 350 G 60–80–100 70–90–110 50–70–90 45–65–85
High alloyed and tool steel, annealed 200 G 140–180–220 160–200–245 120–160–205

, tempered 325 G 55–70–85 60–80–100 50–65–80
Stainless steel, ferritic/martensitic, annealed 200 G 110–140–170 140–170–190 90–110–140
M „
, martensitic, tempered 240 G 100–125–150 125–150–170 80–100–125

, austenitic, plunged 180 G 120–150–180 150–180–200 100–120–150
Grey cast iron G 150–200–250 250–300–350 170–220–270
K G 90–120–150 150–180–210 100–130–160
Nodular cast iron
High tempered resist. alloys, Fe based, annealed G 30–40–55 35–45–60 25–35–50
S „
, hardened G 60–80–100 70–90–110 50–70–90
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
Milling Cutters

For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

WEZ17 Type 16 mm

Cutter: WEZ 17032 E03


5 mm
Insert: AO_T1705 type
Cutting Data: ap = 5 mm, ae = 16 mm, dry Min. - Optimum - Max.
Grade
Chipbreaker

ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000


ISO Material Feed Rate (mm/tooth)
0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 285–335–390 315–360–420 265–315–370 240–295–345

, <0, 45%C, annealed 190 G 180–230–285 210–265–315 160–210–265 135–190–240

, <0, 45%C, tempered 250 G 145–190–230 170–210–255 130–170–215 110–155–195

, <0, 75%C, annealed 270 G 115–150–185 135–170–205 100–135–170 90–125–155

, <0, 75%C, tempered 300 G 70–90–115 85–105–125 65–85–105 55–75–95
P Low alloyed steel, annealed 180 G 170–220–265 200–245–295 150–200–250 130–180–225

, tempered 275 G 100–130–155 115–145–175 85–115–145 75–105–135

, tempered 300 G 90–115–140 105–130–155 75–105–130 65–90–120

, tempered 350 G 65–85–100 75–95–115 55–75–95 50–70–85
High alloyed and tool steel, annealed 200 G 145–185–230 170–215–255 130–170–215

, tempered 325 G 55–75–90 65–85–100 50–65–85
Stainless steel, ferritic/martensitic, annealed 200 G 115–145–175 145–175–195 100–115–145
M „
, martensitic, tempered 240 G 105–130–155 130–155–175 85–105–130

, austenitic, plunged 180 G 125–155–190 160–190–210 105–125–160
Grey cast iron G 160–210–265 265–315–370 180–230–285
K G 95–125–160 160–190–220 105–140–170
Nodular cast iron
High tempered resist. alloys, Fe based, annealed G 30–40–60 35–45–60 25–35–50
S „
, hardened G 60–85–105 75–95–115 50–75–95
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

G42
"Wave Mill" Series
WEZ Type
Ramping / Helical Milling Upper Limits
Ramping Flat Bottom Machining Machining with Prepared Hole

Pitch Pitch

RPMX

DC DC DC
Work Diameter Work Diameter

WEZ11 Type
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
14 13,2 25,3 8,4 23,1 5,9 19,0 1,9
16 10,5 29,3 7,6 27,0 5,6 21,7 1,5
18 8,1 33,3 6,7 30,9 5,0 25,2 1,4
20 6,5 37,3 6,0 34,9 4,6 29,1 1,3
22 5,3 41,3 5,4 38,8 4,3 32,9 1,3
25 4,1 47,3 4,8 44,8 3,9 38,9 1,3
28 3,4 53,3 4,4 50,7 3,6 44,9 1,3
30 3,0 57,3 4,2 54,7 3,5 48,8 1,3
32 2,7 61,3 4,0 58,7 3,3 52,8 1,2
35 2,3 67,3 3,8 64,6 3,1 58,8 1,2
40 1,8 77,3 3,4 74,6 2,9 68,8 1,2
50 1,2 97,3 3,0 94,6 2,6 88,8 1,1

Milling Cutters
63 0,8 123,3 2,8 120,5 2,5 114,7 1,1

WEZ17 Type
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
25 10,8 47,3 13,0 41,0 8,3 33,1 1,8
28 8,1 53,3 11,1 46,9 7,5 39,0 1,8
30 7,0 57,3 10,2 50,9 7,0 43,0 1,8
32 6,1 61,3 9,5 54,9 6,7 47,0 1,7
35 5,1 67,3 8,7 60,8 6,2 53,0 1,7
40 4,0 77,3 7,7 70,8 5,7 63,0 1,7
50 2,5 97,3 6,5 90,7 5,0 83,0 1,6
63 1,8 123,3 5,6 116,7 4,5 109,0 1,6
* The table above shows values with nose radius 0,8 mm

Plunge Cutting - Upper Limit for Radial Width ae

ae
Type Max. ae (mm)

WEZ11 3
WEZ17 5

G43
"Wave Mill" Series
WEZ 11000 R(S)
New
Rake Radial -7° – -11° 10 mm
Angle Axial 14° – 15° 90°
Fig. 1 Fig. 2 Fig. 3
DCSFMS DCSFMS
DCSFMS
DCB DCB
DCB

KDP
KDP
KDP
KWW KWW KWW

CBDP

CBDP
CBDP

LF

LF
LF
D3
D2 D2
D1 D1 D1
DC DC DC

Body - WEZ (Shell Type) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCSFMS LF DCB KWW KDP CBDP D1 D2 D3 Fig.
Teeth (kg)
WEZ 11040RS04 l 40 33 40 16 8,4 5,6 18 14 9 – 4 0,21 1
11040RS06 l 40 33 40 16 8,4 5,6 18 14 9 – 6 0,20 1
11050RS05 l 50 41 40 22 10,4 6,3 20 18 11 – 5 0,32 1
11050RS07 l 50 41 40 22 10,4 6,3 20 18 11 – 7 0,31 1
Metric

11063RS06 l 63 50 40 22 10,4 6,3 20 18 11 – 6 0,58 1


11063RS08 l 63 50 40 22 10,4 6,3 20 18 11 – 8 0,57 1
11080RS07 l *80 55 50 27 12,4 7,0 22 20 14 – 7 1,08 1
11080RS10 l *80 55 50 27 12,4 7,0 22 20 14 – 10 1,07 1
11100RS09 l 100 70 50 32 14,4 8,0 32 46 – – 9 1,57 3
11100RS12 l 100 70 50 32 14,4 8,0 32 46 – – 12 1,56 3
WEZ 11080R07 m *80 55 50 25,4 9,5 6,0 25 20 14 – 7 1,09 1
11080R10 m *80 55 50 25,4 9,5 6,0 25 20 14 – 10 1,08 1
Inch

11100R09 m *100 70 63 31,75 12,7 8,0 32 46 27 18 9 2,12 2


11100R12 m *100 70 63 31,75 12,7 8,0 32 46 27 18 12 2,10 2
Inserts are sold separately. Check the arbor mounting size (DCB) when selecting the cutter.
* For securing the Ø 80 mm and Ø 100 mm cutter to the arbors, use JIS B1176 hexagonal bolt.
Milling Cutters

(Ø 80 mm: M12x30 to 35 mm, Ø 100 mm: M16x40x45 mm)

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 050 R S 07
Applicable Cutters
Cutter Insert Cutter Feed Metric Number
Series Size Diameter Direction of Teeth
WEZ 11040RS04
11040RS06
11050RS05
11050RS07 Recommended Cutting Conditions
11063RS06
11063RS08
BFTX0306IP 1,5 TRDR08IP ☞ G42
11080R(S)07
11080R(S)10
11100R(S)09
11100R(S)12

G44 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
"Wave Mill" Series
WEZ 11000 R(S)
Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light Cut
General Purpose
Roughing

ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

ACM200

ACM300
RE

DL2000

T2500A
Cat. No.
(mm)

H20
AOMT 11T302PEER-G l l l l l l l – – l 0,2
11T304PEER-G l l l l l l l – – l 0,4
11T308PEER-G l l l l l l l – – l 0,8
11T312PEER-G l l l l l l l – – l 1,2
11T316PEER-G l l l l l l l – – l 1,6
11T320PEER-G l l l l l l l – – l 2,0
11T324PEER-G l l l l l l l – – l 2,4
11T330PEER-G l l l l l l l – – l 3,0
11T332PEER-G l l l l l l l – – l 3,2 RE
AOMT 11T304PEER-H l l l l l l l – – – 0,4
11T308PEER-H l l l l l l l – – – 0,8

7,5
11T312PEER-H l l l l l l l – – – 1,2

20°
11T316PEER-H l l l l l l l – – – 1,6
AOET 11T302PEER-F m – – – – – – – – – 0,2 12,8 3,6
11T304PEER-F l – – – – – – – – – 0,4
11T308PEER-F l – – – – – – – – – 0,8
11T312PEER-F m – – – – – – – – – 1,2
AOET 11T302PEER-P16 m – – – – – – – – – 0,2
11T304PEER-P16 m – – – – – – – – – 0,4
11T308PEER-P16 m – – – – – – – – – 0,8
11T312PEER-P16 m – – – – – – – – – 1,2
11T302PEER-P20 m – – – – – – – – – 0,2
11T304PEER-P20 m – – – – – – – – – 0,4

Milling Cutters
11T308PEER-P20 m – – – – – – – – – 0,8 L: Low cutting force
G: General purpose
11T312PEER-P20 m – – – – – – – – – 1,2 H: Strong edge
11T302PEER-P25 m – – – – – – – – – 0,2 F: Finishing
P: High-precision machining
11T304PEER-P25 m – – – – – – – – – 0,4 S: Non ferrous metals
11T308PEER-P25 m – – – – – – – – – 0,8
11T312PEER-P25 m – – – – – – – – – 1,2 *P16 is applicable to cutter diameters Ø 14 mm
and Ø 16 mm.
AOET 11T302PEFR-S – – – – – – – m m – 0,2 *P20 is applicable to cutter diameters Ø 18 mm,
11T304PEFR-S – – – – – – – l l – 0,4 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T308PEFR-S – – – – – – – l l – 0,8 Ø 28 mm.
11T312PEFR-S – – – – – – – m m – 1,2
– = Not available

Precautions for Mounting Gap


*When mounting inserts with nose radius of ≥ 3,0 mm, modification
(1) Clean the mounting seat and contact parts. of the body is required.

(2) Apply screw lubrication to the screw thread as


well as the screw head face to prevent seizure. Modify this edge.

Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT11T330PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
(4) After tightening, check that there are no gaps Standard: R = 1 mm
between the surfaces.
C: Chamfer
R: Radius

Wrench

Gap
Insert Body

G45
"Wave Mill" Series
WEZ 17000 R(S)
New
Rake Radial -4° – -9° 15 mm
Angle Axial 10° – 15° 90°
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
DCSFMS DCSFMS DCSFMS DCSFMS
DCSFMS
DCB DCB DCB ø66.7
DCB

KDP
KDP
KDP
4-ø14

KDP
KWW KWW KWW KWW DCB

KDP
KWW

CBDP
CBDP

CBDP
CBDP

CBDP
LF

LF
LF
LF

LF
D3
D2 D2
D1 D1 D1
D1 D1
DC DC DC DC
DC

Body - WEZ (Shell Type) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCSFMS LF DCB KWW KDP CBDP D1 D2 D3 Fig.
Teeth (kg)
WEZ 17040RS03 l 40 33 40 16 8,4 5,6 18 14 9 – 3 0,19 1
17040RS04 l 40 33 40 16 8,4 5,6 18 14 9 – 4 0,16 1
17050RS03 l 50 41 40 22 10,4 6,3 20 18 11 – 3 0,30 1
17050RS05 l 50 41 40 22 10,4 6,3 20 18 11 – 5 0,26 1
17063RS04 l 63 50 40 22 10,4 6,3 20 18 11 – 4 0,54 1
17063RS06 l 63 50 40 22 10,4 6,3 20 18 11 – 6 0,51 1
17080RS04 l *80 55 50 27 12,4 7,0 22 20 14 – 4 1,10 1
Metric

17080RS07 l *80 55 50 27 12,4 7,0 22 20 14 – 7 1,05 1


17100RS05 l 100 70 50 32 14,4 8,0 32 46 – – 5 1,58 3
17100RS08 l 100 70 50 32 14,4 8,0 32 46 – – 8 1,57 3
17125RS06 l 125 80 63 40 16,4 9,0 29 52 29 – 6 3,04 1
17125RS09 l 125 80 63 40 16,4 9,0 29 52 29 – 9 3,07 1
17125RS11 l 125 80 63 40 16,4 9,0 29 52 29 – 11 3,02 1
17160RS08 l 160 130 63 40 16,4 9,0 29 90 – – 8 5,24 5
17160RS10 l 160 130 63 40 16,4 9,0 29 90 – – 10 5,31 5
17160RS12 160 130 63 40 16,4 9,0 29 90 – – 12 5,26 5
Milling Cutters

l
WEZ 17080R04 m *80 55 50 25,4 9,5 6,0 25 20 14 – 4 1,10 1
17080R07 m *80 55 50 25,4 9,5 6,0 25 20 14 – 7 1,06 1
17100R05 m *100 70 63 31,75 12,7 8,0 32 46 27 18 5 2,08 2
17100R08 m *100 70 63 31,75 12,7 8,0 32 46 27 18 8 2,07 2
17125R06 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 6 3,09 1
Inch

17125R09 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 9 3,11 1


17125R11 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 11 3,06 1
17160R08 m 160 100 63 50,8 19,1 11,0 38 72 – – 8 5,04 4
17160R10 m 160 100 63 50,8 19,1 11,0 38 72 – – 10 5,09 4
17160R12 m 160 100 63 50,8 19,1 11,0 38 72 – – 12 5,04 4
Inserts are sold separately. Check the arbor mounting size (DCB) when selecting the cutter.
* For securing the Ø 80 mm and Ø 100 mm cutter to the arbors, use JIS B1176 hexagonal bolt.
(Ø 80 mm: M12x30 to 35 mm, Ø 100 mm: M16x40x45 mm)

Spare Parts Identification Details


Insert Screw Wrench Handle
Grip
Wrench Bit WEZ 17 100 R S 05
Applicable Cutters
Cutter Insert Cutter Feed Metric Number
Series Size Diameter Direction of Teeth
WEZ 17040RS03
17040RS04
17050RS03
17050RS05 Recommended Cutting Conditions
17063RS04
17063RS06 ☞ G42
17080R(S)04 – HPS1015 TRB15IP
17080R(S)07
BFTX0409IP 3,0
17100R(S)05
17100R(S)08
17125R(S)06
17125R(S)09
17125R(S)11
17160R(S)08
17160R(S)10 TRDR15IP – –
17160R(S)12

G46 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
”Wave Mill” Series
WEZ 17000 R(S)
Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light Cut
General Purpose
Roughing

ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

ACM200

ACM300
RE

DL2000

T2500A
Cat. No.
(mm)

H20
AOMT 170502PEER-L l – l – l l l – – l 0,2
170504PEER-L l – l – l l l – – l 0,4
170508PEER-L l – l – l l l – – l 0,8
170512PEER-L l – l – l l l – – l 1,2
170516PEER-L l – l – l l l – – l 1,6
AOMT 170502PEER-G l l l l l l l – – l 0,2
170504PEER-G l l l l l l l – – l 0,4
170508PEER-G l l l l l l l – – l 0,8
170512PEER-G l l l l l l l – – l 1,2
170516PEER-G l l l l l l l – – l 1,6
170520PEER-G l l l l l l l – – l 2,0
170524PEER-G l l l l l l l – – l 2,4 RE
170530PEER-G l l l l l l l – – l 3,0
170532PEER-G

10,5
l l l l l l l – – l 3,2
170540PEER-G – – 4,0

20°
l l l l l l l l
170550PEER-G l l l l l l l – – l 5,0 19,5 5,5
170564PEER-G l l l l l l l – – l 6,4
AOMT 170504PEER-H l l l l l l l – – – 0,4
170508PEER-H l l l l l l l – – – 0,8
170512PEER-H m l l l l l l – – – 1,2
170516PEER-H l l l l l l l – – – 1,6
AOET 170502PEER-F m – – – – – – – – – 0,2
170504PEER-F l – – – – – – – – – 0,4

Milling Cutters
170508PEER-F l – – – – – – – – – 0,8
170512PEER-F m – – – – – – – – – 1,2
AOET 170502PEER-P25 m – – – – – – – – – 0,2
170504PEER-P25 m – – – – – – – – – 0,4
170508PEER-P25 m – – – – – – – – – 0,8
170512PEER-P25 m – – – – – – – – – 1,2 L: Low cutting force
170502PEER-P32 m – – – – – – – – – 0,2 G: General purpose
H: Strong edge
170504PEER-P32 m – – – – – – – – – 0,4 F: Finishing
170508PEER-P32 m – – – – – – – – – 0,8 P: High-precision machining
S: Non ferrous metals
170512PEER-P32 m – – – – – – – – – 1,2
AOET 170502PEFR-S – – – – – – – m m – 0,2 *P25 is applicable to cutter diameters Ø 25 mm
170504PEFR-S – – – – – – – l l – 0,4 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170508PEFR-S – – – – – – – l l – 0,8 Ø 32 mm and Ø 35 mm.
170512PEFR-S – – – – – – – m m – 1,2
– = Not available

Precautions for Mounting Gap


*When mounting inserts with nose radius of ≥ 3,0 mm, modification
(1) Clean the mounting seat and contact parts. of the body is required.

(2) Apply screw lubrication to the screw thread as


well as the screw head face to prevent seizure. Modify this edge.

Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT170530PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
(4) After tightening, check that there are no gaps Nose radius = 4,0 mm: C = 2 mm
between the surfaces. (AOMT170540PEER)
Nose radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Wrench Nose radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

Gap
Insert Body

G47
”Wave Mill” Series
WEX (-F) Type
5 mm 90° 10 mm 90° 14 mm 90°

Fig. 1 Fig. 2 Fig. 3

Body (Shell Type ”F”)


Dimensions (mm) No.of
Cat. No. Fig.
Stock DC DCB D2 KWW KDP LF CBDP Teeth
WEX 1032 F l 32 16 9 8,4 5,6 40 18 8 1
1040 F l 40 16 11 8,4 5,6 40 18 10 1
1050 F l 50 22 11 10,4 6,3 40 20 12 1
1063 F l 63 22 11 10,4 6,3 40 20 14 1
WEX 2040 F l 40 16 9 8,4 5,6 40 18 6 2
2050 F l 50 22 11 10,4 6,3 40 20 7 2
2063 F l 63 22 11 10,4 6,3 40 20 8 2
2080 F l 80 27 13,5 12,4 7,0 50 25 10 2
WEX 2100 F q 100 32 32 14,4 8,5 50 26 12 2
WEX 3040 F l 40 16 9 8,4 5,6 40 18 4 3
3050 F l 50 22 11 10,4 6,3 40 20 5 3
3063 F l 63 22 11 10,4 6,3 40 20 6 3
3080 F l 80 27 13,5 12,4 7,0 50 25 7 3
WEX 3100 F l 100 32 32 14,4 8,5 50 26 8 3

Inserts for WEX1000 / 2000 Type Inserts for WEX3000 Type


RE
4,10

15°
Milling Cutters

7,20 2,52

Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
M K M K
High Speed / Light cut P K S N N High Speed / Light cut P K S N N
M M M M
General Purpose P K S S N General Purpose P K S S N
M M
Roughing P P K S Roughing P P K S
ACM200

ACM300

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

ACP100

ACP200

ACP300

ACK200

ACK300
DL1000

Radius

DL1000
Radius
Cat. No. Cat. No.
RE RE
H1

H1
AXMT 060204 PDER-L m  m m    0,4 AXMT 170508 PEER-L    m  – – 0,8
060208 PDER-L m m m m m m m 0,8 AXMT 170504 PEER-G m     – – 0,4
060212 PDER-L m m m m m m m 1,2 170508 PEER-G      – – 0,8
AXMT 060204 PDER-G m   m m  m 0,4 170512 PEER-G m   m  – – 1,2
060208 PDER-G m   m m   0,8 170516 PEER-G m   m  – – 1,6
060212 PDER-G m  m m m m  1,2 170520 PEER-G* m     – – 2,0
AXMT 060204 PDER-H m   m  m  0,4 170530 PEER-G*      – – 3,0
060208 PDER-H m   m    0,8 AXMT 170508 PEER-H      – – 0,8
060212 PDER-H m m m m m m m 1,2 170512 PEER-H l l l   – – 1,2
AXMT 123504 PEER-G      – – 0,4 AXMT 170504 PEER-E   – – 0,4
123508 PEER-G      – – 0,8 170508 PEER-E p   – – 0,8
123512 PEER-G – – 1,2 170512 PEER-E   – – 1,2
    
AXMT 123504 PEER-H – – 0,4 170516 PEER-E m  – – 1,6
     170520 PEER-E* m  – – 2,0
123508 PEER-H      – – 0,8
170530 PEER-E*   – – 3,0
123512 PEER-H    m  – – 1,2
AXMT 170508 PEER-EH p   – – 0,8
AXMT 123504 PEER-E   – – 0,4
AXET 170502 PEFR-S – – – – – – –   0,2
123508 PEER-E p   – – 0,8
170504 PEFR-S – – – – – – –   0,4
123512 PEER-E   – – 1,2 170508 PEFR-S – – – – – – – 0,8
 
AXMT 123508 PEER-EH p   – – 0,8
AXMT 060202 PDFR-S – – – – – – – m m 0,2 * Cutter body modification is required. ☞ H36
– Unable to produce
AXET 123502 PEFR-S – – – – – – –   0,2
123504 PEFR-S – – – – – – – L – Low cutting force
  0,4 – General type
G
123508 PEFR-S – – – – – – –   0,8 H – Strong cutting edge
Spare Parts E – For stainless steel
EH – Strong edge for stainless steel
Screw Wrench S – For aluminium

Applicable
Endmill
Identification Details
WEX 2 016 F
BFTX 01804 IP TRX 06 IP 0,5 WEX 1000 F Cutter 2000 Cutter Shell
BFTX 0306 IP TRDR 08 IP 2,0 WEX 2000 F Series Series Diameter Type
BFTX 0409 IP TRDR 15 IP 3,0 WEX 3000 F

G48  = Euro stock q = Delivery on request ☞ H34-36 Recommended Tightening Torque (N·m)
m = Japan stock p= To be replaced by new item
Wave Repeater Mill
WRX (-F) Type
18–36 27–53
mm
90° mm
90°

Body (Shell Type “F”) Body (Shell Type “F”)


Depth Dimensions (mm) No. No. Effec- Depth Dimensions (mm) No. No. Effec-
Stock

Stock
Cat. No. of cut of of tive Cat. No. of Cut of of tive
(ap) øD ød1 ød2 a b l 1 l l teeth rows teeth (ap) øD ød1 ød2 a b l 1 l l teeth rows teeth
WRX2040RH18F16 q 18 40 16 9 8,4 5,6 50 39 18 10 2 5 WRX3050RH27F22 q 27 50 22 11 10 6,3 50 36 20 8 2 4

WRX2040RH36F16 l 36 40 16 9 8,4 5,6 55 44 18 16 4 4 WRX3050RH53F22 l 53 50 22 11 10 6,3 70 56 20 12 4 3

WRX2050RH18F22 q 18 50 22 11 10,4 6,3 50 36 20 10 2 5 WRX3063RH27F27 q 27 63 27 13,5 12 7 70 34 2 10 2 5


WRX3063RH53F27 l 53 63 27 13,5 12 7 70 54 2 16 4 4
WRX2050RH36F22 l 36 50 22 11 10,4 6,3 55 41,5 20 16 4 4
WRX3080RH27F32 q 27 80 32 17 14 8 50 30 2 12 2 6
WRX3080RH53F32 l 53 80 32 17 14 8 85 63 2 20 4 5
WRX3100RH27F40 q 27 100 40 21 16 9,5 85 40 30 14 2 7
WRX3100RH53F40 l 53 100 40 21 16 9,5 85 59 30 24 4 6

Inserts (Same as for Wavemill WEX 2000 Type) Inserts (Same as for Wavemill WEX 3000 Type)

Milling Cutters
Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N N High Speed / Light cut P K M
S
K
N N
General Purpose P K M
S
M
S N General Purpose P K M
S
M
S N
Roughing P P K M
S Roughing P P K M
S
ACM200

ACM300

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

ACP100

ACP200

ACP300

ACK200

ACK300
Radius Radius
DL1000

DL1000
Cat. No. Cat. No.
RE RE
H1

H1
AXMT 123504 PEER-G      – – 0,4 AXMT 170508 PEER-L    m  – – 0,8
123508 PEER-G      – – 0,8 AXMT 170504 PEER-G m     – – 0,4
123512 PEER-G      – – 1,2 170508 PEER-G      – – 0,8
AXMT 123504 PEER-H      – – 0,4 170512 PEER-G m   m  – – 1,2
123508 PEER-H  – – 0,8 170516 PEER-G m   m  – – 1,6
   
170520 PEER-G* m     – – 2,0
123512 PEER-H    m  – – 1,2
170530 PEER-G*      – – 3,0
AXMT 123504 PEER-E   – – 0,4
AXMT 170508 PEER-H      – – 0,8
123508 PEER-E p   – – 0,8 170512 PEER-H – – 1,2
l l l  
123512 PEER-E   – – 1,2 AXMT 170504 PEER-E   – – 0,4
AXMT 123508 PEER-EH p   – – 0,8 170508 PEER-E p   – – 0,8
AXET 123502 PEFR-S – – – – – – –   0,2 170512 PEER-E   – – 1,2
123504 PEFR-S – – – – – – –   0,4 170516 PEER-E m  – – 1,6
123508 PEFR-S – – – – – – –   0,8 170520 PEER-E* m  – – 2,0
– Unable to produce 170530 PEER-E*   – – 3,0
– Low cutting force
L AXMT 170508 PEER-EH p   – – 0,8
G – General type AXET 170502 PEFR-S – – – – – – –   0,2
H – Strong cutting edge 170504 PEFR-S – – – – – – –   0,4
E – For stainless steel 170508 PEFR-S – – – – – – –   0,8
EH – Strong edge for stainless steel
S – For aluminium * Cutter body modification is required. ☞ H36
Spare Parts Identification Details
Screw Wrench WRX 20 40 R H 18 F 16
Applicable
Tool Inner Arbor
Endmill Insert øD Cutting coolant Cutting Type
Size Direction Edge Arbor
Length Diameter
BFTX 0306 I P TRDR 08 I P 2,0 WRX 2_ _ _ _ RH_ _F_ _
E - Straight Shank
BFTX 0409 I P TRDR 15 I P 3,0 WRX 3_ _ _ _ RH_ _F_ _ W - Weldon Shank
F - Shell Type

☞ H44-47 G49
”Sumi Power Mill”
PWC Type
Approach angle : 88°
Powerful Tangential Milling System for Cast Iron Axial rake angle : + 5°
Radial rake angle : - 5°

Fig. 1 Fig. 2 Fig. 3

Body (Standard, PWC Type)


Stock Dimensions (mm) No of Max. Weight
Cat. No. Depth Fig.
R L DC DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut (Kg)
PWC 4080 R/L-S p p 80 60 50 27 29,5 12,4 7,0 25 7 0,9 1
PWC 4100 R/L-S p p 100 70 50 32 46 14,4 8,5 29 8 1,3 2
4125 R/L-S p p 125 80 63 40 56 16,4 9,5 29 10 12,0 2,5 2
4160 R/L-S p p 160 100 63 40 88 16,4 9,5 29 12 4,2 3
PWC 4200 R/L-S p p 200 150 63 60 130 25,7 14,0 35 16 7,2 3

Body (Fine Pitch, PWCF Type)


Stock Dimensions (mm) Max. Weight
No of Depth Fig.
Cat. No. (Kg)
R L DC DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut
PWCF 4080 R/L-S p p 80 60 50 27 29,5 12,4 7,0 25 9 0,9 1
PWCF 4100 R/L-S p p 100 70 50 32 46 14,4 8,5 29 12 1,4 2
Milling Cutters

4125 R/L-S p p 125 80 63 40 56 16,4 9,5 29 15 12,0 2,6 2


4160 R/L-S p p 160 100 63 40 88 16,4 9,5 29 18 4,3 3
PWCF 4200 R/L-S p p 200 150 63 60 130 25,7 14,0 35 24 7,4 3

Performance l Comparison of cutting force l Comparison of cutting edge strength


.
! r feed rate
1600 - 20–40% reduction b il it y u n der highe
Main component force lia Stable
1400- Feed component force Higher re Cutting Length (mm) Breakage
Back component force
Cutting Force (N)

1200 - 0 50 100 150 200 250 300


l l l l l l
1000 - ft = 0,5 (N=2)
800 - ”Sumi Power ft = 0,5

600 - Mill” PWC ft = 0,4


ft = 0,3
400 -
ft = 0,5 (N=2)
200 - Competitor C ft = 0,5
. (Screw on) ft = 0,4
”Sumi Power Conventional Competitor Competitor ft = 0,3
Mill” PWC cutter A B
Work Material : GG25 Cutting Conditions Work Material : GG25 Cutting Conditions
Tool : PWC 4080 RS, ø 80 v c = 200 m/min Tool : PWC 4080 RS, ø 80 v c = 160 m/min
Insert : LNMX160608PNSN-G f t = 0,1 mm/tooth Insert : LNMX160608PNSN-G f t = 0,3–0,5 mm/tooth
Grade : ACK200 Depth of cut : 4,0 mm Grade : ACK200 Depth of cut : 5,0 mm
Width of cut : 50 mm Width of cut : 80 mm
Dry Dry

Recommended Cutting Conditions Spare Parts


Material Grey Cast Iron (GG) Ductile Cast Iron (GGG) Cutter Screw Wrench

l————————––——l
Cutting speed (m/min) l—————————l


100 150 200 250 300 100 150 200 250
3,0
l————————––——l
Feed rate (mm/tooth) l—————————l


0,1 0,2 0,3 0,4 0,5 0,05 0,1 0,2 0,25 0,3 PWC (F) 4000 BFTX 0412 N TTX 15 W
Grade ACK200, ACK300

G50 p = To be replaced by new item Recommended Tightening Torque (N·m)


”Sumi Power Mill”
PWC Type
High Metal Removal
High Volume Insert Capacity
High Performance Inserts

Geometry Advantages
l High volume insert capacity
The tangential orientation of the strong carbide inserts increases the
number of cutting edges (eg 3 edges /inch) maximising edge contact
with the workpiece.

l Cost effective tooling


Using M Class precision sintered inserts with 8 cutting edges both
acquisition and operating costs are substantially reduced.

l Increased tool life


New Cast Iron grades ACK200 for general cutting and ACK300 for
heavy cutting provide increased tool life and high productivity

l Durable cutter body


The robust cutter body is manufactured from a special alloyed steel
then coated with a hard surface to resist swarf damage, scratching,
and corrosion.

Milling Cutters
Rake angle Wiper width = 2,4 mm
G type : 20°
H type : 15°

Inserts
G type insert H type insert
for light cutting with strong cutting edge
184°

R0,8 (Fig. 1) (Fig. 2)


ø4,6
12,7

Application Coated Carbide


High speed/Light cut K K
General purpose K K
90° 16,1 6,29
Roughing K
ACK100

ACK200

ACK300

Cat. No. Fig. Application Remarks

LNMX 160608 PNSN-G p p 1 General application First remommendation


160608 PNSN-L p p p 2 Instable machining, heavy interruption Suitable for instable condition

New Coated Grade for Cast Iron


Gold colour
(Good)

Cast Iron (K) (GG, GGG) Grade Characteristic · Application


ACK100 K 01 K 10 K 20 K 30 K 40 High wear resistance with special hard substrate
Copper colour
ACK100 ACK100 and fine Ti-based Al2O3 CVD coating for high speed
machining
ACK200 High speed cutting
Wear Resistance

ACK200
AC211 Excellent wear resistance with fine Ti-based and tough
ACK300 ACK200
Al2O3 CVD coating
General cutting
Excellent toughness with fine grain carbide substrate.
ACZ310
ACK300
General to heavy cutting
ACK300 Cr added new PVD coating could improve hardness
and oxidation resistance.
Chipping Resistance (Good)

G51
Shoulder Mill
CNP / CNPF Type
Approach angle : 90°
Shoulder Milling for Steel, Stainless Steel & Cast Iron Axial rake angle : + 10° – 17°
Radial rake angle : + 10° – 16°

Fig. 1 Fig. 2 Fig. 3

Body (Standard, CNP Type)


Dimensions (mm) Max.
Cat. No. Stock No. of Depth Weight Fig.
DC DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth of Cut (Kg)
CNP 13040 RS p 40 36 40 22 14 9 8,4 5,6 18 4 0,3 1
13050 RS p 50 40 40 27 18 11 10,4 6,3 20 4 0,4 1
13063 RS p 63 40 40 22 18 11 10,4 6,3 20 5 0,4 1
13080 RS p 80 60 50 27 20 13 12,4 7,0 25 5 0,9 1
12,0
CNP 13100 RS p 100 70 50 32 - - 14,4 8,5 32 6 1,3 2
13125 RS p 125 80 63 40 - - 16,4 9,5 38 7 2,5 2
13160 RS p 160 100 63 40 - - 16,4 9,5 38 8 4,2 2
CNP 13200 RS 200 150 63 60 - - 25,7 14,0 34 10 7,2 3

Body (Fine Pitch, CNPF Type)


CNPF 13063 RS p 63 40 40 22 18 11 10,4 6,3 20 7 0,4 1
13080 RS p 80 60 50 27 20 13 12,4 7,0 25 7 0,9 1
Milling Cutters

CNPF 13100 RS p 100 70 50 32 - - 14,4 8,5 32 8 1,4 2


12,0
13125 RS p 125 80 63 40 - - 16,4 9,5 38 9 2,4 2
13160 RS p 160 100 63 40 - - 16,4 9,5 38 11 4,3 2
CNPF 13200 RS 200 150 63 60 - - 25,7 14,0 34 13 7,4 3

Inserts
Fig. 1 Fig. 2

Spare Parts
Application Coated Carbide Cutter Screw Wrench
High Speed / Light cut P P
M
P
M K
General Purpose P
M
P
M K
Roughing K 3,0
Cat. No. ACP100 ACP200 ACP300 ACK200 ACK300 Fig.
CNMU 130608 N-G p p p p p CNP-(F) 13000 BFTX 0412 N TTX 15 W
1.
130608 N-H p p p p p
CNMQ 130608 N
2.
130616 N p p p p p
G: General purpose
H: Strong cutting edge

Recommended Cutting Conditions [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]
Insert Type CNMU / CNMQ 1306  N / -G/ -H
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Low Low Stainless steel
Material Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron cast
Type austenitic martensitic iron Cast iron cast iron
steel steel
vc 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
CNP 13000 ft 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,25 0,1 – 0,2 – 0,25 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
ap ~ 10 ~ 10 ~ 10 ~ 10 ~ 10

G52 l=
m
Euro stock
= Japan stock
p= To be replaced by new item Recommended Tightening Torque (N·m)
”Metal Slash Mill”
MSX Type
High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron
1,5 mm 20°
2,0 mm 20°
2,5 mm 20°
(MSX 08000 ) (MSX 12000 ) (MSX 14000 )

Fig. 1 Fig. 2

☞H8-10
Body
Dimensions (mm) No. of Helical Ramping Weight
Cat. No. Stock Boring Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 teeth øB
(max-min)
amax. (Kg)
MSX 08040 RS  40 37 45 16 8,4 5,6 18 13,5 9 4 65 ~ 78 1°30ʹ 0,2 1
MSX 12050 RS  50 47 50 22 10,4 6,3 20 18 11 4 78 ~ 99 2°30ʹ 0,3 1
12052 RS  52 47 50 22 10,4 6,3 20 18 11 4 82 ~ 103 2°00ʹ 0,3 1
12063 RS  63 60 50 22 10,4 6,3 20 18 11 5 104 ~ 125 1°30ʹ 0,4 1
12066 RS  66 60 63 27 12,4 7,0 25 20 13,5 5 110 ~ 131 1°00ʹ 0,4 1
MSX 14050 RS  50 47 50 22 10,4 6,3 20 17 11 3 73 ~ 98 3°30ʹ 0,3 1
14063 RS  63 60 50 22 10,4 6,3 20 18 11 4 99 ~ 124 2°00ʹ 0,6 1
14066 RS  66 60 63 27 12,4 7,0 25 13,5 20 4 107 ~ 132 2°00ʹ 0,7 1
14080 RS  80 76 63 27 12,4 7,0 25 13,5 20 5 133 ~ 158 1°30ʹ 1,2 1
MSX 14100 RS  100 96 63 32 14,4 8,5 32 - 44 6 173 ~ 198 1°00ʹ 1,8 2

Ramping (Slant Milling) Helical Boring


amax : (see tables) øB Standard :

Milling Cutters
(see tables)

Recommended Cutting Conditions


Depth of cut : ap (mm)
Inserts Feed rate : f t (mm/tooth)
Cutting ø 40 ø 50–66 ø 80–100
Work Insert Insert
IC Speed
Material Type Cat. No.ap ft ap ft ap ft
vc (m/min)
WDMT 0804 1,0 1,2 – – – –
RE General Steel
ACP200 100-150-200 WDMT 1205 – – 1,2 1,4 – –
S (Below HB200)
WDMT 1406 – – 1,5 1,5 1,5 1,5
Application Coated Carbide WDMT 0804 0,8 1,2 – – – –
High Speed / Light cut Alloy Steel
ACP200 80-130-180 WDMT 1205 – – 1,0 1,4 – –
(Below HRC45)
General Purpose P
M
P
M WDMT 1406 – – 1,3 1,5 1,3 1,5
Roughing P
M
P
M K WDMT 0804 1,0 0,8 – – – –
Dimensions (mm) Stainless Steel
ACP300 80-120-150 WDMT 1205 – – 1,2 1,2 – –
Cat. No. ACP200 ACP300 ACK300 (X5CRNI1810)
IC S RE WDMT 1406 – – 1,5 1,3 1,5 1,3
WDMT 0804 ZDTR   m WDMT 0804 1,0 1,4 – – – –
8,5 4,0 2,0 Cast Iron
0804 ZDTR-H   m ACK300 100-150-200 WDMT 1205 – – 1,2 1,5 – –
GG, GGG
WDMT 1205 ZDTR    WDMT 1406 – – 1,5 1,8 1,5 1,8
12 5,0 2,0
1205 ZDTR-H    WDMT 0804 0,5 0,8 – – – –
Hardened Steel
WDMT 1406 ZDTR    ACK300 40-80-100 WDMT 1205 – – 0,6 1,0 – –
14 6,0 2,0 (Below HRC50)
1406 ZDTR-H    WDMT 1406 – – 1,0 1,2 1,0 1,2
ZDTR-H : Stronger cutting edge - The above recommended cutting conditions may require adjustment according to
machine rigidity and work rigidity.
- The above figures are guidelines for use with the BT50 machine tool.
Spare Parts
Screw Wrench Clamp C Ring Cramp screw Applicable endmill

BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08000RS
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12000RS
BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 MSX 14000RS
Remark: If depth-of-cut exceeds 5 mm, reduce recommended feedrates by 50 %.
The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.
G53
”Wave Mill” Series
WFXH Type
General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.

Chipbreaker Selection
Work Material P M K Steel, Stainless Steel, Cast Iron N Aluminium Alloy
Good

L L Type G Type H Type S Type

Light Cutting Breaker


Cutting Edge Sharpness

G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material Heavy Interrupted
Low rigidity Milling General to Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel

Notes on Corner Finishing - Remaining Material


Actual machined corners will have uncut and overcut portions due to the shape of the inserts.
Fig. 1 Fig. 2 Overcut Portion
Milling Cutters

Uncut Portion Uncut Portion

Programmed Programmed
Corner Radius Corner Radius

WFXH 08000 RS Type


Programmed SOMT 08 04- SOMT 08 08- SOMT 08 12-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 1,41 0 Fig. 1 1,30 0 Fig. 1 1,21 0 Fig. 1
2,5 1,30 0,02 Fig. 2 1,19 0,01 Fig. 2 1,09 0 Fig. 2
3,0 - - - - - - 0,98 0,05 Fig. 2

WFXH 12000 RS Type


Programmed SOMT 12 04- SOMT 12 08- SOMT 12 12- SOMT 12 16-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 2,58 0 Fig. 1 2,48 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1
2,5 2,47 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1 2,14 0 Fig. 1
3,0 2,36 0 Fig. 1 2,26 0 Fig. 1 2,14 0 Fig. 1 2,11 0 Fig. 1
3,5 2,24 0,01 Fig. 2 2,14 0 Fig. 1 2,03 0 Fig. 1 1,91 0 Fig. 1
4,0 - - - 2,03 0,04 Fig. 2 1,91 0,03 Fig. 2 1,8 0,01 Fig. 2

Minimum Cutting Diameter


Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommen-
ded for the WFXH type.
DCN based on insert nose
Body Cat. No. DC
RE0,4 RE0,8 RE1,2 RE1,6
WFXH 08025 M12Z2 25 10,4 10,9 11,5 -
08032 M12Z3 32 17,4 17,9 18,5 -
WFXH 08040 RS 40 25,4 25,9 26,5 -
08050 RS 50 35,4 35,9 36,5 -
08050 RSZ6 50 35,4 35,9 36,5 -
08063 RS 63 48,4 48,9 49,5 -
WFXH 12040 M12Z3 40 16,6 17,1 17,5 18,1
WFXH 12050 RS 50 26,6 27,2 27,7 28,2
DCN
12063 RS 63 39,5 40,0 40,4 41,1

G54
”Wave Mill” Series
WFXH Type
Taper Cutting and Helical Milling
Minimum Diameter Maximum Diameter
ØD ØD

Ramping Angle

Minimum and Maximum Diameters Ramping Angle

Helical Millilng Taper Cutting Helical Millilng Taper Cutting


Insert Cat. No. DC Insert Cat. No. DC
Min. Max. Max. Ramping Angle Min. Max. Max. Ramping Angle
25 35 49 1°30‘ 40 56 79 1°
32 49 63 0°30‘ SOMT 12 04- 50 76 99 0°30‘
SOMT 08 04- 40 65 79 0°30‘ 63 Impossible Impossible Impossible
50 Impossible Impossible 0°30‘ 40 56 78 1°30‘
63 Impossible Impossible Impossible SOMT 12 08- 50 76 98 1°
25 35 48 3° 63 102 124 0°30‘
32 49 62 1°30‘ 40 55 77 2°30‘
SOMT 08 08- 40 65 78 1° SOMT 12 12- 50 75 97 1°30‘
50 85 98 0°30‘ 63 101 123 1°
63 111 124 0°30‘ 40 55 76 3°30‘
25 34 47 4°30‘ SOMT 12 16- 50 75 96 2°
32 48 61 2°30‘ 63 101 122 1°30‘
SOMT 08 12- 40 64 77 1°30‘
50 84 97 1°
63 110 123 0°30‘

Milling Cutters
Maximum Width of Cut when Plunge Milling
Insert Max. Width of Cut
Cat. No. ae (max)
SOMT08 6 mm
SOMT12 10 mm
ae (max)

Lower the feed rate when plunge milling.

Recommended Cutting Conditions


Ø 25 Ø 32 Ø 40 Ø 50 Ø 63
Cutting Speed Insert
ISO Work Material Grade ap ft ap ft ap ft ap ft ap ft
(vc (m/min) Cat. No.
(mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General Steel SOMT08 0,8 0,8 0,8 0,8 - - 0,8 0,8 0,8 0,8
ACP200 100 - 150 - 200
<200HB SOMT12 - - - - 1,0 1,0 1,0 1,0 1,0 1,0
P SOMT08 0,7 0,8 0,7 0,8 - - 0,7 0,8 0,7 0,8
Alloy Steel
ACP200 80 - 130 - 180
<HRC45 SOMT12 - - - - 0,8 1,0 0,8 1,0 0,8 1,0
Stainless Steel SOMT08 0,8 0,7 0,8 0,7 - - 0,8 0,7 0,8 0,7
K (X5CrNiS18 10, other)
ACM300 80 - 120 - 150
SOMT12 - - - - 1,0 0,8 1,0 0,8 1,0 0,8
Cast Iron SOMT08 0,8 1,0 0,8 1,0 - - 0,8 1,0 0,8 1,0
M FC, FCD
ACK300 100 - 150 - 200
SOMT12 - - - - 1,0 1,2 1,0 1,2 1,0 1,2
Hardened Steel SOMT08 0,5 0,5 0,5 0,5 - - 0,5 0,5 0,5 0,5
H <HRC50
ACK300 40 - 80 - 100
SOMT12 - - - - 0,6 0,8 0,6 0,8 0,6 0,8
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the
BT50 machine tool.
The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately 70 % to 80 % of those indicated in the
above cutting conditions (i.e. ap and fz).
When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately 50 % to 60 % of those indicated in the
above cutting conditions (i.e. ap and fz).

G55
”Wave Mill” Series
WFXH 08000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal

Rake Radial –6° 1,5 mm P


Angle Axial 6° 15°

Body - WFXH08000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXH 08040 RS m 40 33 40 16 8,4 5,6 18 14 9 4 0,2
08050 RS m 50 41 40 22 10,4 6,3 20 18 11 5 0,3
08050 RSZ6 m 50 41 40 22 10,4 6,3 20 18 11 6 0,3
08063 RS m 63 50 40 22 10,4 6,3 20 18 11 6 0,5
Inserts are not included.

Identification Details
WFX H 08 040 R S - Z6
Milling Cutters

Cutter High Efficiency Insert Cutter Direction Metric Fine Pitch Type
Series Milling Size Diameter Type (Value is num-
ber of teeth)

Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

(mm)
Cat. No.
RE
H1

SOMT 080304 PZER L m m m m  m m – – 0,4


080308 PZER L m m m m m m  – – 0,8
SOMT 080304 PZER G m    m m  – – 0,4
080308 PZER G m     m  – – 0,8
080312 PZER G m  m m m m  – – 1,2
SOMT 080308 PZER H m   m  m  – – 0,8
080312 PZER H m m  m m m  – – 1,2
SOET 080304 PZER G m m m m  m  – – 0,4
080308 PZER G m m m m m m  – – 0,8
080312 PZER G m m m m m m  – – 1,2
SOET 080302 PZFR S* – – – – – – –   0,2
080304 PZFR S* – – – – – – –   0,4
080308 PZFR S* – – – – – – –   0,8
* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Recommended Cutting Conditions


Screw Wrench ☞ G55

Programming and Dimension Information


BFTX0306IP 2,0 TRDR08IP
☞ G54

G56 l=
m=
Euro stock
Japan stock
Recommended Tightening Torque (N·m)
”Wave Mill” Series
WFXH 12000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal

Rake Radial –6° 2,5 mm P


Angle Axial 6° 15°

Body - WFXH12000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXH 12050 RS m 50 41 40 22 10,4 6,3 20 18 11 4 0,3
12063 RS m 63 50 40 22 10,4 6,3 20 18 11 5 0,4
Inserts are not included.

Identification Details
WFX H 12 050 R S

Milling Cutters
Cutter High Efficiency Insert Cutter Direction Metric
Series Milling Size Diameter Type

Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

(mm)
Cat. No.
RE
H1

SOMT 120408 PDER L    m m m  – – 0,8


SOMT 120404 PDER G m m  m  m  – – 0,4
120408 PDER G     m   – – 0,8
120412 PDER G m m m m m m  – – 1,2
120416 PDER G m  m m m m m – – 1,6
SOMT 120408 PDER H m  m   m m – – 0,8
SOET 120408 PDFR S* – – – – – – –   0,8
* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Recommended Cutting Conditions


Screw Wrench ☞ G55

Programming and Dimension Information


BFTX03512IP 3,0 TRDR15IP
☞ G54

G57
Wavemill Series
WAX 3000 RS Type
16–18mm 90° PM K SN
╳ ╳ ╳ ╳

(Shellmill)

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 3050 RS-3.2 l 50 22 50 11 10,4 6.3 21 4 0,34
3063 RS-3.2 l 63 22 50 11 10,4 6.3 21 5 0,6
3080 RS-3.2 l 80 27 50 13,5 12,4 7 23 5 1,0
WAX 3100 RS-3.2 l 100 32 63 18 14,4 8 26 6 2,2
3125 RS-3.2 l 125 40 63 22 16,4 9 29 7 3,5

Body (For inserts with nose radius ≥ 4,0mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 3050 RS-4.0 l 50 22 50 11 10,4 6.3 21 4 0,34
3063 RS-4.0 l 63 22 50 11 10,4 6.3 21 4 0,6
3080 RS-4.0 l 80 27 50 13,5 12,4 7 23 5 1,0
WAX 3100 RS-4.0 l 100 32 63 18 14,4 8 26 6 2,2
3125 RS-4.0 l 125 40 63 22 16,4 9 29 7 3,5
Milling Cutters

Inserts for WAX 3000 Type


DLC
Application Coated Carbide
High Speed / Light cut K
N N

General Purpose N

Roughing
Dimensions (mm) APMX
Cat. No. DL1000 H1 RE
APMX INSL BS RE S D1
AECT 160404 PEFRA   18 16,4 1,4 0,4 5 4,4
D1

160408 PEFRA   18 16,4 1,0 0,8 5 4,4


BS

160412 PEFRA   18 16,4 0,6 1,2 5 4,4 20°

160416 PEFRA   17,5 16,4 0,5 1,6 5 4,4 S


INS
160420 PEFRA   17,5 16,4 0,5 2,0 5 4,4 L
160430 PEFRA   17 16,4 0,7 3,0 5 4,4
160432 PEFRA   17 16,4 0,5 3,2 5 4,4
AECT 160440 PRFRA   16,5 16,4 0,5 4,0 5 4,4
160450 PEFRA   16 16,4 0,4 5,4 5 4,4

Spare Parts
Screw Insert Wrench

Applicable
Endmill
3,0

BFTX 0408 TRD 15 Ø 50 – Ø 125

G58 l=
q=
Euro stock
Delivery on request
☞H39-40 Recommended Tightening Torque (N·m)
Wavemill Series
WAX 4000 RS Type
22–24mm 90°

(Shellmill

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 4050RS-3.2 q 50 16 50 9 8,4 5,6 18 2 0,37
4063RS-3.2 q 63 22 50 11 10,4 6,3 21 3 0,54
4080RS-3.2 q 80 27 50 13,5 12,4 7 23 4 0,81
WAX 4100RS-3.2 q 100 32 63 18 14,4 8 26 5 1,7
4125RS-3.2 q 125 40 63 22 16,4 9 29 6 2,6

Body (For inserts with nose radius ≥ 4,0 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 4050RS-4.0 q 50 16 50 9 8,4 5,6 18 2 0,37
4063RS-4.0 q 63 22 50 11 10,4 6,3 21 3 0,54
4080RS-4.0 q 80 27 50 13,5 12,4 7 23 4 0,81
WAX 4100RS-4.0 q 100 32 63 18 14,4 8 26 5 1,7
4125RS-4.0 q 125 40 63 22 16,4 9 29 6 2,6

Milling Cutters
Inserts for WAX 4000 Type
Application DLC
Coated Carbide
High Speed / Light cut K
N N

General Purpose N

Roughing
Dimensions (mm) APMX
Cat. No. DL1000 H1 RE
APMX INSL BS RE S D1
AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6 D1

220608 PEFRA q q 24 21,8 1,2 0,8 6,35 6


BS

220612 PEFRA q q 24 21,8 0,8 1,2 6,35 6 20°

220616 PEFRA q q 24 21,8 0,4 1,6 6,35 6 S


INS
220620 PEFRA q q 24 21,8 0,5 2,0 6,35 6 L
220630 PEFRA q q 23 21,8 0,6 3,0 6,35 6
220632 PEFRA q q 23 21,8 0,4 3,2 6,35 6
AECT 220640 PRFRA q q 22 21,8 1,2 4,0 6,35 6
220650 PEFRA q q 22 21,8 0,4 5,0 6,35 6

Spare Parts
Screw Insert Wrench
Applicable
Endmill

5,0

BFTX0511N TRD20 Ø 50 – Ø 125

☞ H41 G59
Alnex
ANX Series
New
Features
l Drastically Reduced Runout Adjustment Time
Simple screw-fastening structure enables fine adjustments
to be made easily.

l Blade Through Coolant


Secures a supply of coolant to the cutting edge and breaks
chips thoroughly.

l Lightweight Aluminum Alloy Body


Utilizing aluminum alloy to achieve a total weight of less
than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No. Body Material


Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160

ANXA 16000RS Aluminum Alloy 10, 14 12, 18 14, 22 20, 28

ANXA 16000R (Inch) Aluminum Alloy 10, 14 12, 18 14, 22 20, 28


Shell

ANXS 16000RS Steel 6 6, 9 8, 12 10, 14 12, 18 14, 22

ANXS 16000R (Inch) Steel 8, 12 10, 14 12, 18 14, 22


Shank

☞ H61
Milling Cutters

ANXS 16000E Steel 4 6

Inch Inch Bore

Blade Selection Guide


Work
Material

Type L G GX H — W
Edge Treatment
Cutting 25° 25°
25° 25° R0,4
25°
FA1
FA15'

R150
R150

Edge
R150
R150

5'

Shape
Low Cutting
Features Standard Long Edge High Strength
Force
Applica- Finishing / Light Roughing Corner Radius
General Purpose Wiper
tions Cutting
Edge *Edge length
6,0 mm 6,0 mm 9,0 mm 6,0 mm GX type = 9,0 mm
Length*

Edge Selection Guide Reduces Running Costs by Drastically Increasing Blade,


Insert Regrinding Allowance (to 1,0 mm)
Assuming 0,2 mm of regrinding
Max. Regrinding Allowance

L each time, an edge can be used


General-purpose up to 6 times.
Reduction of (standard) (Peripheral edge cannot be
back force reground.)
G GX
1,0 mm

H
Sharpness

Roughing
Regrinding
Emphasis on fracture Portion
resistance
If you wish to use reground blades you shall use sets of blades with
Edge Stability Higher matching size of the same level in order to keep the balance.

G60
Alnex
ANX Series
Performances
High-Speed / High-Efficiency Cutting
Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

30.000

25.000

Feed Rate (mm/min)


20.000

15.000

10.000
Comparison: Cutter Diameter Ø 100 mm
Spindle Speed Feed Rate 5.000
Number of Teeth
min-1 vf (mm/min)
0
ANX Series 18.000 18 32.400 Competitor
ANX Series
Competitor 9.500 12 11.400

Drastically Reduces Runout Adjustment Time


– Simple screw-fastening structure
– Enables fine adjustments to be made easily
– High-rigidity body

Milling Cutters
Blade

Adjustment Time for Runout Setting ≤ 5 µm


Clamp Srew

Adjustment Screw
ANX Series Adjustment: 1st time
(Ø 100, 18 teeth)

Competitor Adjustment: Correction: Correction:


(Ø 100, 12 teeth) 1st time 2nd time 3rd time

0 10 20 30 40 (min)

Already completed in1st time setting, adjustment time reduced.

Chip Control
Blade-Through Coolant Chip Breaking

3 mm 3 mm

ANX Series Competitor

Work Material: G-AlSi12Cu


Blade-Through Coolant Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

G61
Alnex
ANXS 16000 R(S)
New
Rake Radial +5° 3 mm
Angle Axial +5° 90°
Fig. 1 DCSFMS Fig. 2 DCSFMS
DCB DCB
KWW KWW

CBDP
KDP

CBDP
KDP
LF

LF
D2 D1
D1 DC
DC DCX
DCX

Body - ANXS (Steel) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Fig.
Teeth (kg)
ANXS 16040RS06 m 38 40 38,5 40 16 8,4 5,6 26 14 9 6 0,3 1
16050RS06 m 48 50 48,5 40 22 10,4 6,3 26 18 11 6 0,4 1
16050RS09 m 48 50 48,5 40 22 10,4 6,3 26 18 11 9 0,5 1
16063RS08 m 61 63 50 40 22 10,4 6,3 26 18 11 8 0,7 1
16063RS12 m 61 63 50 40 22 10,4 6,3 26 18 11 12 0,7 1
Metric

16080RS10 m 78 80 50 50 27 12,4 7 34 35 14 10 1,2 1


16080RS14 m 78 80 50 50 27 12,4 7 34 35 14 14 1,2 1
16100RS12 m 98 100 80 50 32 14,4 8 32 46 – 12 2,0 2
16100RS18 m 98 100 80 50 32 14,4 8 32 46 – 18 2,0 2
16125RS14 m 123 125 80 63 40 16,4 9 35 52 – 14 3,9 2
16125RS22 m 123 125 80 63 40 16,4 9 35 52 – 22 3,9 2
ANXS 16063R08 m 61 63 50 50 25,4 9,5 6 31 20 14 8 0,9 1
16063R12 m 61 63 50 50 25,4 9,5 6 31 20 14 12 0,9 1
16080R10 m 78 80 50 50 25,4 9,5 6 34 35 14 10 1,2 1
16080R14 m 78 80 50 50 25,4 9,5 6 34 35 14 14 1,2 1
Inch
Milling Cutters

16100R12 m 98 100 80 50 31,75 12,7 8 36 42 – 12 2,0 2


16100R18 m 98 100 80 50 31,75 12,7 8 36 42 – 18 2,0 2
16125R14 m 123 125 80 63 38,1 15,9 10 42,5 52 – 14 3,9 2
16125R22 m 123 125 80 63 38,1 15,9 10 42,5 52 – 22 3,9 2
Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details Blades


ANX S 16 100 R S 18 ☞ G64
Cutter Steel Blade Cutter Feed Metric Number
Series Body Size Diameter Direction of Teeth
Max. Allowable Spindle Speed
Cat. No. n max (min-1)
Recommended Cutting Conditions ANXS 16040RS06 25.000
☞ G64 16050RS06 25.000
16050RS09 25.000
16063RS08 22.000
Spare Parts Sold separately. 16063RS12 22.000
Adjustment Adjustment Centre Bolt Assembly 16080RS10 20.000
Clamp Screw Wrench
Screw Wrench Wrench 16080RS14 20.000
Applicable Cutters
16100RS12 18.000
16100RS18 18.000
ANXS 16040RS06 BXH0825-D13 16125RS14 16.000
16050RS_ _ 16125RS22 16.000
BXH1030-D16
16063RS_ _ ANXS 16063R08 22.000
16080RS_ _ BXH1235-D33 16063R12 22.000
16100RS_ _ BXH1635-D40 16080R10 20.000
BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT
16125RS_ _ BXH2036-D50 16080R14 20.000
16063R_ _ BXH1235-D18 16100R12 18.000
16080R_ _ BXH1235-D33 16100R18 18.000
16100R_ _ BXH1635-D40 16125R14 16.000
16125R_ _ BXH2036-D50 16125R22 16.000

G62 m = Japan stock Recommended Tightening Torque (N·m)


Alnex
ANXA 16000 R(S)
New
Rake Radial +5° 3 mm
Angle Axial +5° 90°
DCSFMS
Fig. 1 DCB
KWW

CBDP
KDP

LF
D2
D1
DC
DCX

Body - ANXA (Aluminum Alloy) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
ANXA 16080RS10 m 78 80 50 50 27 12,4 7 34 35 14 10 0,5
16080RS14 m 78 80 50 50 27 12,4 7 34 35 14 14 0,5
16100RS12 m 98 100 50 50 27 12,4 7 34 35 14 12 0,8
Metric

16100RS18 m 98 100 50 50 27 12,4 7 34 35 14 18 0,9


16125RS14 m 123 125 50 50 27 12,4 7 34 35 14 14 1,2
16125RS22 m 123 125 50 50 27 12,4 7 34 35 14 22 1,3
16160RS20 m 158 160 80 63 40 16,4 9 35 52 29 20 2,6
16160RS28 m 158 160 80 63 40 16,4 9 35 52 29 28 2,6
ANXA 16080R10 m 78 80 50 50 25,4 9,5 6 34 35 14 10 0,5
16080R14 m 78 80 50 50 25,4 9,5 6 34 35 14 14 0,5
16100R12 m 98 100 50 50 25,4 9,5 6 34 35 14 12 0,9
16100R18 m 98 100 50 50 25,4 9,5 6 34 35 14 18 0,9
Inch

16125R14 m 123 125 50 50 25,4 9,5 6 34 35 14 14 1,2


16125R22 m 123 125 50 50 25,4 9,5 6 34 35 14 22 1,3
16160R20 m 158 160 80 63 38,1 15,9 10 42,5 55 30 20 2,4

Milling Cutters
16160R28 m 158 160 80 63 38,1 15,9 10 42,5 55 30 28 2,6
Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.

Identification Details Blades


ANX A 16 100 R S 18 ☞ G64
Cutter Aluminum Blade Cutter Feed Metric Number
Series Alloy Size Diameter Direction of Teeth
Body

Recommended Cutting Conditions


☞ G64 Max. Allowable Spindle Speed
Cat. No. n max (min-1)
ANXA 16080RS10 20.000
16080RS14 20.000
16100RS12 18.000
Spare Parts Sold separately. 16100RS18 18.000
Adjustment Adjustment Centre Bolt Assembly 16125RS14 16.000
Clamp Screw Wrench
Screw Wrench Wrench 16125RS22 16.000
Applicable Cutters
16160RS20 14.000
16160RS28 14.000
ANXA 16080RS_ _ ANXA 16080R10 20.000
16100RS_ _ BXH1235-D33 16080R14 20.000
16125RS_ _ 16100R12 18.000
16160RS_ _ BXH2036-D50 16100R18 18.000
BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT
16080R_ _ 16125R14 16.000
16100R_ _ BXH1235-D33 16125R22 16.000
16125R_ _ 16160R20 14.000
16160R_ _ BXH2036-D50 16160R28 14.000

G63
Alnex
ANX Series
Blades
Application SUMIDIA
High Speed / Light Cut
Fig. 1 Fig. 2
General Purpose
16 16
Roughing
6,0 9,0
Cutting
Cat. No. DA1000 Edge
Wiper Edge
Applications Fig.
Shape
Length Fig. 3 Fig. 4
16 16
ANB 1600R-L m 6,0 Linear Low Cutting Force 1 6,0 R0,4
1600R-G m 6,0 Arc-Shaped General Purpose 1
1600R-H m 6,0 Arc-Shaped Strong Edge 1
1600R-GX m 9,0 Arc-Shaped Long Edge 2
1604R m 6,0 Linear Corner Radius 3 Wiper Blade

1600R-W m – Arc-Shaped Wiper 4

Recommended Cutting Conditions


Si content ≤ 12,6 % Min. - Optimum - Max.
Hard- Cutting Speed Feed Rate
ISO Work Material Grade
ness vc (m/min) fz (mm/t)

N Aluminium alloy – 2.000–2.500–3.000 0,05–0,13–0,20 DA1000

Si content ≥ 12,6 % Min. - Optimum - Max.


Hard- Cutting Speed Feed Rate
ISO Work Material Grade
Milling Cutters

ness vc (m/min) fz (mm/t)

N Aluminium alloy – 400–600–800 0,05–0,13–0,20 DA1000

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.

G64 m = Japan stock Recommended Tightening Torque (N·m)


Alnex
ANX Series
ALNEX Series Usage Manual
Adjustment of the Blades, Runout Alignment
1 Before inserting the blade, make sure that the seat and screws are free 2
of debris by cleaning those areas.

2 Insert the blade into its seat.


3
3 While holding the blade against the seat, install the clamping bolt using
the provided wrench, pre-tightening the bolt (recommended pre-torque Pre-tighten
is 1 N·m). (1N·m)

4 Using the provided wrench for the height adjustment screw, set the
height to your predetermined value. 4
Adjust
5 Fully tighten the clamp bolt (recommended torque is 2 N·m). height

6 Use 1 blade as a datum point and adjust all blade heights to match. 5

Final tighten
7 After tightening, verify that there is no gap between the seat and blade. (2N·m)

Balance Adjustments
The cutter comes pre-balanced to a G 6,3 specification.
Under normal circumstances, it is not necessary to adjust the balance

Milling Cutters
of the cutter.

Clamp Bolts for Arbor


Dim. Max.
Work Material Applicable Cutters
M L D Torque

BXH0825-D13 8 25 13 15 ANXS16040RS_ _
BXH1030-D16 10 30 16 25 ANXS16040RS_ _ , ANXS16063RS_ _
ØD

BXH1235-D18 12 35 18 40 ANXS16063R_ _
L
BXH1235-D33 12 35 33 50 ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _
BXH1635-D40 16 35 40 100 ANXS16100R(S)_ _
BXH2036-D50 20 36 50 200 ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Other Precautions
- Please use only Sumitomo genuine parts.
- Please regularly replace clamp bolts.
- If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy
blades (set height well below effective blades).
- Please do not operate after releasing the interlock or opening the cover.
- Please avoid use and consult with Sumitomo if you mistakenly crash the body.
- As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so
please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into
machine tool.

G65
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy

Fig. 1 Fig. 2

Body
Dimensions (mm) Max.
No. of Weight Fig.
Cat. No. Stock Depth
DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth (Kg)
of Cut
RF 4080 RS  80 82 60 50 27 12,4 7,0 29 6 0,7 1
RF 4100 RS  100 102 75 50 32 14,4 8,5 29 6 1,0 1
3,0
4125 RS  125 127 75 63 40 16,4 9,5 29 8 1,6 1
4160 RS q 160 162 100 63 40 16,4 9,5 29 10 2,6 2
Remark: PCD blades and inserts are not included.

Insert for Roughing and Finishing Structure


Screw
12,7 12,7 12,75
2,3 4,78
4,76 4,8 4,78
Ni alloy plated
15°
15°
15°

steel cover
11,7
12,7

12,7

Cartridge
Fig. 1 Fig. 2 Fig. 3 Main clamp
screw
Application Carbide SUMIDIA
Milling Cutters

High Speed / Light cut N N N


General Purpose N N N Adjustment
Roughing N N N screw
Insert
Cat. No. H1 DA1000 DA2200 Fig. screw
Position setting
SDET 1204 ZDFR l 1 stopper
SNEW 1204 ADFR-NF l p 2 Sub clamp
SNEW 1204 ADFR-W-NF m p 3 screw

”Sumidia” Blade Cartridge


PCD grade
DA2200
Cat. No. Stock Shape Cat. No. Stock Cutting Insert Selection
Standard type For carbide insert For easy assembling:
RFB q RFR l PCD blade RFB
PCD blade RFB (wiper type)
Wiper type
RFBW q For Sumidia insert For finishing:
Cartridge RFF
RFF l PCD insert SNEW 1204 ADFR-NF (standard type)
Dummy Blade

SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA1000
For roughing:
RFD q Cartridge RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1

Spare Parts
Setting Gauge
TH050

10,0 3,0 6,0 TH015,TH025


Position Main clamp Sub clamp Cover clamp Adjustment Insert clamp Insert wrench Cartridge wrench
Cover setting stoper screw screw screw screw screw TH015, TH025
TTX20
RFC RFS BX0620 BTD0510 FBUP2-A0-8 RFJ BFTX0509N TH050 RF-SET
Dial-gauge is not included.

G66 l = Euro stock


m = Japan stock
q = Delivery on request
s = To be replaced by new item
SUMIDIA Face Mill
SRF Type
High Speed Finishing of Aluminium Alloy
Fig. 1 Fig. 2

DCSFMS
ø20
DC

ø18

ø22
ø11
DC

10,4
40 60
100 6
(12) 23
50

Spare Parts
Body Adjustment screw
Insert wrench SRFJ
Dimensions (mm) No. of Weight
Cat. No. Stock Fig. TRD15
DC DCSFMS teeth (Kg)
SRF 30 R-ST m 30 - 3 1 0,34 Insert screw Wrench
SRF 40 R-ST m 40 - 4 1 0,50 BFTX0409N TH020
SRF 50 RS q 50 46,5 5 2 0,59 4,0
SRF 63 RS q 63 45,0 6 2 0,67
Inserts are sold seperately.

Inserts
9,525 9,555 9,525 3,962
C0,5 C0,5 R0,5 Pin
6 6 6
1,8 x 45
15°

R100
9,525

9,525

9,525

Fig. 1 Fig. 2 Fig. 3


Maximum D.O.C. Guide (SRF50RS, 5 teeth)
Application SUMIDIA

Milling Cutters
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
High Speed / Light cut N
should be set, based on actual machine and work characteristics.
General Purpose N

Roughing N Feed Speed, vf (mm/min)


Feed
2.500 4.000 5.000
Cat. No. DA1000 Cutting Edge Fig.
D.O.C. Feed Rate, f t (mm/tooth)
SNEW 09T3 ADTR-NF m Standard 1 (mm) 0,05 0,08 0,10
09T3 ADTR-U-NF m Wiper 2 0,5
1,0
09T3 ADTR-R-NF m Nose Radius 3
1,5
2,0
l Standard inserts and Wiper inserts can be used on the same cutter body. 2,5
3,0
l Standard inserts with nose radius should be used where vibration is 3,5 –
present. As such, Wiper-inserts will not be appliccable.
4,0 – –
4,5 – –
l Inserts can be regrind 3 times (up to minimum IC diameter 9,225 mm).
5,0 – –
l When using reground inserts, it is advisable to reconfirm insert height and l Cutting Conditions
cutting diameter with a tool pre-setter.
Cutter: SRF 50 RS
Insert: SNEW 09T3 ADFR-NF (DA1000)
l Do not mix new and reground inserts, or even inserts with different regrind
n : 10.000 rpm
amount on the same cutter.
Width: 35mm at D.O.C. indicated above

Recommended Cutting Conditions for RF and SRF Type Cutters


Cutting Speed (m/min) Feed Rate Depth of Cut (mm)
Work Material Process Grade
RF Type SRF Type (mm /tooth) RF Type SRF Type
Finishing DA1000 (PCD) 2.000–5.000 –4.000
Si < 13 %
Roughing H1 (Carbide) 1.000–2.500 –
Aluminium Alloy 0,05–0,2 –3,0 –5,0
Finishing DA1000 (PCD) 400–800 –800
Si ≥ 13 %
Roughing H1 (Carbide) 200–400 –

G67
SUMIBORON ”BN Finish Mill”
FMU Type
High Speed Finishing of Grey Cast Iron

Features
l High speed machining vc =1.500m/min
l Excellent surface roughness Rz = 3,2 (Ra = 1,0)
l Safety structure for the centrifugal force under high speed cutting
conditions
l Run-out is less than 10 µm
l Easy assembling method using the setting gauge
l Running cost is reduced because of economical insert

SUMIBORON ”BN Finish Mill”

Application
GG25–GG30 (HB200–250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130–160)
Application examples: engine block, cylinder block, etc

Specifications
FMU Type: ø80–ø315 mm
Insert: SNEW1203ADTR/L
Low cutting force type: SNEW1203ADTR/L-S
Milling Cutters

Recommended Cutting Conditions


Speed: vc = 800–2000 m/min
Feed: f t = 0,1–0,3 mm/tooth
Depth: ap = 0,5 mm or less
Dry cutting

Performance
l Tool Life Diagram l Estimated Tool Life
Metal Removal Rate (cm3)
Flank Wear VB (µm)

Cutting Speed (m/min)


Work Material : GG25 HB 240 (Pearlite)
Cutting Speed : vc = 400–4000 m/min
Feed Rate : f t = 0,15 mm/tooth
Metal Removal Rate (cm3)
Depth of Cut : ap = 0,5 mm, Dry
Work Material : GG25 HB 240 (Pearlite)
l Milling of ductile cast iron and alloy steel casting do not produce the best
Cutting Speed : vc = 600–4000 m/min
results.
Feed Rate : f t = 0,15 mm/tooth l Dry cutting is recommended. Wet cutting will result in chipping of cutting
Depth of Cut : ap = 0,5 mm, Dry edges in the early stages due to thermal cracking.

G68  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
SUMIBORON ”BN Finish Mill”
FMU Type
Specifications Structure
Screw
Approach angle: 90°
Axial rake angle: + 8°
Radial rake angle: + 2°

insert Cartridge

Max. Depth of Cut: 0,5 mm


Screw

Setting clamp Double


screw

Body
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5

Dimensions (mm) Max.


No. of Weight
Cat. No. Stock Depth Fig.
Teeth (Kg)

Milling Cutters
DC DCX DCSFMS LF DCB KWW KDP CBDP of Cut
FMU 4080 RS  80 82,8 60 63 27 12,4 7,0 25 6 1,6 1
FMU 4100 RS  100 102,8 76 63 32 14,4 8,5 29 8 2,4 2
4125 RS q 125 127,8 75 63 40 16,4 9,5 29 10 3,4 2
4160 RS q 160 162,8 100 63 40 16,4 9,5 29 12 0,5 5,6 3
FMU 4200 RS q 200 202,8 130 63 60 25,7 14,0 38 16 9,2 4
4250 RS q 250 252,8 130 63 60 25,7 14,0 38 20 14,3 4
FMU 4315 RS 315 317,8 240 80 60 25,7 14,0 40 24 27,8 5

Inserts Cartridge
Fig. 1 Fig. 2
°
15
R300

45°
12,70
12,70

45° 5,0
15°
Cartridge Insert Screw Adjustment Screw O-ring Insert Wrench Pin
12,70 12,70 3,18
2

FMUU BFTX0509N FMUJ P3 TRX20 1,8 x 45


Application CBN
High Speed / Light cut K K

General Purpose K K

Roughing
BN700

BN7000

Cat. No. Figure

SNEW 1203 ADT R p m 1


1203 ADT R-S p m 2

Spare Parts Gauge

Cartridge Screw Screw Setting clamp Double screw Wrench Wrench Wrench
Dial-gauge is not included.
BH0620 BTD0609 FMUE WB5-10 TH040 LH030 LH025 RF-SET

G69
G70
H
Indexable
Endmills
H1–H62

Selection Guide Milling Cutter Selection Guide............................... H 2–3


Exchangeable Head Endmills According to Work Materials / Applications
Modular Tools................................................... H 4–5

Face Milling General Purpose Face Mills DGC 13000 EW........................................................ H 6


WGX 13000 EW........................................................ H 7

High Feed Milling MSX 06000/08000/12000/14000 ES/EM/EW........... H 8–9


06000/08000/12000/12000 M.......................... H10–11
High Feed Milling WFXH 08000/12000 M.............................................. H12–13

Shoulder Milling ”Sumi Dual Mill” DFC(M) 09000 E....................................................... H14–15


”Wave Mill” for Shoulder Milling WFX(F/M) 08000/12000 E........................................ H16–17

Indexable
Endmills
WFX 08000 M........................................................... H16
”Sumi Dual Mill”, tangential TSX(F/M) 08000/13000E.......................................... H18–19
New
”Sumi Wave” for Shoulder Milling WEZ 11000/17000 E/EL........................................... H20-31
WEX 1000/2000/3000 E/EL/EW/M........................... H32–38
”Wave Mill” for Aluminium WAX 3000 E/EL........................................................ H39–40
4000 E/EL........................................................ H41

”Wave Multi-Function Mill” WMM(H) 2000 / 3000 E/EL/EW/ELW...................... H42–43


”Wave Repeater Mill” WRX 2000 / 3000...................................................... H44–47

Others ”Wave Ball-Mill” for Roughing WBMR 2000/2000L................................................... H48–49


”Wave Ball-Mill” for Finishing WBMF 1000.............................................................. H50–51

”Wave Radius Mill” WRCX 08000/10000 E.............................................. H52


08000/10000/12000 M.................................. H53
Round Insert Mill RSX(F) 08000/10000/12000 ES................................ H54
08000/10000/12000 M................................ H55
”Wave Mill” for Chamfering WFXC 08000/12000 E.............................................. H56–57
WFXC 08000/12000 M.............................................. H58

N ew
High Speed Non-Ferrous Mill ANXS 16000 E.......................................................... H59-62

H1
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel


Cutter Series Insert Cutter

Hardened Steel HRC 45–55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Type Type Diameter

Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)

Shoulder Milling

Profile Finishing

Aluminium Alloy
Stainless Steel
Groove Milling

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
DGC SNMU13T6..
3–6 mm
ONMU05T6..
40(42,9)–
◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
45° H6
8
Face Milling

DGC 13000-EW
1,

13,5 63 (65,9)
13,5 6,9

SEE/MT 13T3..
WGX
6 mm 45°
8
1,

WGX 13000-EW 32–63 ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ H7


13,4

20°
13,4 3,97

MSX MSX(ES/EM/EW)
06000
WDMT0603..
WDMT0804..
1,0–2,5 mm
08000 WDMT1205.. 20° 16–63 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H9
12000 WDMT1406..
High Feed Milling

14000
MSX-M
1,0–2,0 mm
IC

MSX 06000-M
08000-M 16–40 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H10
12000-M
RE
S 20°
WFXH-M (12000 Type)
1,5 mm
WFXH 08000-M SOMT 1204..
15° 25–32
◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ H13
WFXH 12000-M 2,5 mm
15° 40

DFC XNMU 0606..


DFC (M) 6 mm 90° 25–80 ◎ ○ ◎ ○ ◎ ◎ ○ ◎ ○ H15
09000-E

WFX SOMT 0803..


WFX(M/F)
08000-E 6 mm 90°
12000-E
Indexable
Endmills

20–80 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ H16
WFX-M SOMT 1204.. H17
WFX 08000-M 10 mm 90°
RE

LNEX 0804..,LNEX1306..
TSX TSX (-F) 8 mm 90° 40–63
08000E
◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H19
9,3

TSX (-M) 12 mm 90°


40–160
13000E 8,6 4,4
Shoulder Milling

New AOMT 170502-PEER-G


WEZ
WEZ 11000-E/EL
RE 10 mm 90° 14–80 H24
◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
H26
7,5

15 mm 90° H28
20°

WEZ 17000-E/EL 25–80


12,8 3,6 H30
WEX WEX 1000-E/EL
AXMT0602
(WEX 1000 E/F)
5 mm 90° 10–25
RE
H34
WEX 2000-E/EL 10 mm 90° 14–63 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H35
4,10

15°

7,20 2,52 H36


WEX 3000-E/EL AXMT1235
(WEX 2000 E/F/M)
14 mm 90° 25–63

WEX-M
WEX 2000-M 10 mm 90° 16–40
AXMT1705.. ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H35
(WEX 3000 E/F/M) H36
WEX 3000-M 14 mm 90° 25–40

WRX AXMT1235.. (WRX2000) 18 – 36 mm


WRX 2000-E/W 20–40
90° H45
○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
27 – 53 mm H46
WRX 3000-E/W 32–50
AXMT1705.. (WRX3000) 90°

H2 ◎ : Preferred choice
○ : Suitable
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel


Cutter Series Insert Cutter

Hardened Steel HRC 45–55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Type Type Diameter

Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)

Shoulder Milling

Profile Finishing

Aluminium Alloy
Stainless Steel
Groove Milling

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
WRCX
WRCX 08000-E
10000-E QPMT 0803../10T3../1204.. 4–5 mm
12–32 ◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H52
QPET 10T35../1204..

RE
WRCX-M
IC

WRCX 08000-M
12000-M IC 90°
S 4–6 mm
20–40 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H53

Multi-Purpose

RSX RSX(F)
08000-ES RDET0803..RDET10T3.. 4 mm
RDET1204..
10000-ES
12000-ES 5 mm 20–
H54
32(ES) ◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
RSX-M RSX(F) H55
IC±0,025

40(M)
08000-M 6 mm
10000-M
IC±0,025 S±0,025

12000-M
WMM(H) APMT 1035../1605.. 17–26 mm
20–25
90°
APET 1035../1605..
WMM(H) 2000 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H43
3000
6,60

39 mm 90°
85°

11°

RE 10 3,5
32–40

AECT1604..
(WAX 3000E/EL) 16–18 mm
WAX WAX 3000-E/EL
90° 20–40
Alumimium

APMX
RE

○ ◎ ◎ ◎ ◎ ○ ◎ H40

Indexable
Endmills
D1

H41
BS


20°

INS
L 22–24 mm
S

WAX 4000-E/EL 25–40


AECT2206.. 90°
(WAX 4000E/EL)

WBMR ZNMT 1804100-C


WBMR 2000 2004100-S
RE
20–43 mm R10 (20)–
◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H49
R25 (50)
3D Profiling

W1

WBMR 2000-L L S

WBMF ZPGU 1551050


DC±0,02
WBMF 1000
RE±0,015
0,1–0,4mm R5 (10)–
◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ H51
R15 (30)
APMX
S L

WFXC-E SOMT0803../1204..
WFXC 08000-E SOET0803../1204.. 08–16
45° ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ H57
Chamfering

WFXC 12000-E 25–32

WFXC-M
WFXC 08000-M 16
◎ ◎ ◎ ◎ ◎ ◎ ◎ ○
45° H58
WFXC 12000-M 25–32

ANX New ANB 1600R-L

3 mm 90°
16 16

32–40 ○ ◎ ◎ ◎
◎◎
6,0 9,0
ANXS 16000-E H61

16 16
6,0 R0,4

H3
Exchangeable Head Endmills
Modular Tools
General Features
l Exchangeable head endmills are available in 7types !
• Endmill for Shoulder Milling • Endmill for Shoulder Milling
WFX Type WEX Type
• High Feed Endmill • High Feed Endmill
WFXH Type MSX Type
• Radius Endmill • Multipurpose Radius Endmill
RSX Type WRCX Type
• Endmill for Chamfering
WFXC Type
l A wide variety of possible combinations with carbide arbors (16 items)
and steel arbors (4 items) !

Characteristics l Up to 6 x D from Modular End Mill with Carbide Arbor


Modular Head + Carbide Arbor Standard Shank Type Endmill

6D 3D

Work Material : C50


Note
Tool : WEX2025M12Z4 (ø D = 25, 4 teeth)
Cutting conditions can vary according to cutter reach,
Cutting Conditions : v c = 100 m/min, f t = 0,1 mm/tooth
rigidity of machine tool / workpiece etc.
ap= 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

Performance l A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.
Carbide Arbor Comparison ...
l Shoulder Milling Squareness
Indexable
Endmills

Low
Shoulder Reference Line

Vibration !
Amplitude
Vibration
Deviation (µm)

1st Step Carbide arbor


(8mm) Steel arbor
2nd Step
(8mm) Carbide Arbor
3rd Step
(8mm)
Amplitude

Deviation
Vibration

Overhang (mm)
Work Material : C50
Tool : WEX2025M12Z4 (ø D = 25, 4 teeth) Steel Arbor
Cutting Conditions : v c = 100 m/min, f t = 0,1mm/tooth
ap = 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

Suitable for milling with


long overhangs when
combined with carbide or steel arbors!

Economically
designed
exchangeable head!

Easy to change screw-on endmill type WEX and carbide arbor

H4 l = Euro stock Recommended Tightening Torque (N·m)


Exchangeable Head Endmills
Modular Tools
Modular Type

Carbide and Steel Arbor

Carbide Arbor

Steel Arbor

Carbide Arbor Steel Arbor


Dimensions (mm) Dimensions (mm)
Cat. No. Stock Cat. No. Stock
CRKS DCB DMM LF2 L4 L5 LF* CRKS DCB DMM LF2 L4 L5 LF*
MA 15 M08 L120C l M8 8,5 15 120 10 18 145 MA 16 M08 L120S l M8 8,5 16 120 10 18 145
15 M08 L160C l M8 8,5 15 160 10 18 185 MA 20 M10 L150S l M10 10,5 20 150 10 20 180
MA 16 M08 L120C l M8 8,5 16 120 10 18 145 MA 25 M12 L200S l M12 12,5 25 200 10 22 235
16 M08 L160C l M8 8,5 16 160 10 18 185 MA 32 M16 L200S l M16 17,0 32 200 10 24 240
MA 18 M10 L150C l M10 10,5 18 150 10 20 180
18 M10 L200C l M10 10,5 18 200 10 20 230
MA 20 M10 L150C l M10 10,5 20 150 10 20 180 Identification of Catalogue No.
20 M10 L200C l M10 10,5 20 200 10 20 230
MA 23 M12 L200C l M12 12,5 23 200 10 22 235 MA 15 M08 L120 C
23 M12 L250C l M12 12,5 23 250 10 22 285
MA 25 M12 L200C M12 12,5 25 200 10 22 235 Modular Arbor Mounting Material
l Screw
25 M12 L250C M12 12,5 25 250 10 22 285 C: Carbide
l Shank Arbor S: Steel
MA 28 M16 L200C l M16 17,0 28 200 10 24 240 Diameter Length
28 M16 L300C l M16 17,0 28 300 10 24 340
MA 32 M16 L200C l M16 17,0 32 200 10 24 240
32 M16 L300C l M16 17,0 32 300 10 24 340
Recommended Tightening Torque
Wrench
l*Modular Tool System Screw
W S
M 8 8 13 23
M10 8 15 46
M12 10 19 60

Indexable
Endmills
( Modular tool head + arbor ) M16 10 24 80
LF
Notes about tightening the head:
l Refer to the Head Cat. No. chart on pages H18, H19, H35 and H37 to select the

arbor size in the table above.


l Check the mounting screw size of the head and arbor beforehand.

l When attaching head to an arbor, follow the standard tighting torque in the table

above.

Product Range

Application Work Material Series Cat. No. Page

Shoulder milling of Steel, Die Steel, Cast Iron, Stainless


Steel and Non-Ferrous Metal
„Wave Mill“ - Series WFX 08000-M  H16
Shoulder Milling
High efficiency milling of Steel, Cast Iron, Stainless Steel
„Wave Mill“ - Series
WEX 2000-M  H35
and Non-Ferrous Metal 3000-M  H36
High feed milling of Steel, Die Steel, Cast Iron, Stainless WFXH 08000-M
„Wave Mill“ - Series  H13
Steel and Non-Ferrous Metal 12000-M
High Feed Milling 06000-M MSX
„Metal Slash Mill“ -
High feed milling of Steel, Cast Iron and Stainless Steel
Series
08000-M  H10
12000-M
08000-M
„Wave Radius Mill“ - WRCX
Milling of Exotic Alloy
Series
12000-M  H53
Radius Milling 16000-M
Milling of Steel, Cast Iron, Stainless Steel and Non-Ferrous „Wave Radius Mill“ - RSX(F) 10000-M
Metal Series 12000-M  H55
Chamfering of Steel, Die Steel, Cast Iron, Stainless Steel
Chamfering „Wave Mill“ - Series WFXC 08000-M  H58
and Non-Ferrous Metal

H5
”Sumi Dual Mill” Face Mill
DGC (EW) Type
SNMU / SNEU ONMU / ONEU
General Milling for Steel and Cast Iron Rake Radial -10° 6 mm 3 mm
Angle Axial -5° 45° 45°
Body – Shank Type

Body Identification Details


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCX DMM LH LS LF Teeth (kg)
DGC 13 040 EW
DGC 13040 EW  40 (42,90) 54 32 40 (38,44) 85 125 3 0,7
Cutter Insert Cutter Endmill
13050 EW  50 (52,90) 65 32 40 (38,44) 85 125 3 0,9
Series Size Diameter Type
13063 EW  63 (65,90) 77 32 40 (38,44) 85 125 4 1,1 Weldon
( ) Figures in brackets indicate values for inserts of type ONMU

Inserts
Application Coated Carbide
High Speed/Light cut P K M
S
Fig. 1 Fig. 2
General Purpose P
M M K M
S

Roughing P P K M

6
S

8
M M

1,
1,
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

13,5

13,5
Cat. No. Fig.

SNMU 13T6ANER L      1 13,5 6,9 13,5 6,9


13T6ANER G      1
13T6ANER H      1
13T6ANER FL      2
13T6ANER FG      2 Fig. 3 Fig. 4
SNEU 13T6ANER L   1
13T6ANER G   1
7,
5

13T6ANER FL   2

13,5
13,5

13T6ANER FG   2
XNEU 13T6ANEN W   3 13,5 6,0
18,3 6,6
ONMU 05T6ANER L      4
05T6ANER G      4
ONEU 05T6ANER L 4
Indexable

 
Endmills

05T6ANER G   4
Press down firmly from above
Insert Attaching Octagonal Inserts
Shim Screw
Insert Screw Firmly align insert with
Shim supporting face, press down
in the direction of the arrow Align with
and tighten the screw to fix supporting
the insert. faces

Spare Parts Optional


Shim Shim Screw L Seat Wrench Insert Srew Insert Wrench Insert Srew (*)

*Corners can be changed


simply by loosening the
3,0 screw. (Only suitable for
DGC / DGCM types with
DGCS 13 R BW 0609 F LH 040 BFTX 0412 IP TRDR 15 IP BFTX 0418 IP body size ≥ Ø 80).

SNMU – Recommended Cutting Conditions ONMU – Recommended Cutting Conditions


Work Fit- Cutting Speed Feed Rate Depth Work Fit- Cutting Speed Feed Rate Depth
ISO Material ness of Cut Grade ISO Material ness of Cut Grade
vc (m/min) ft (min/t) (mm) vc (m/min) ft (min/t) (mm)
General ACP200 General ACP200
Steel 150–200–250 0,10–0,25–0,40 <4 Steel 150–200–250 0,10–0,30–0,50 <2
ACP300 ACP300
Alloyed ACP200 Alloyed ACP200
P Steel 180–250–350 0,10–0,30–0,45 <4
ACP300
P Steel 180–250–350 0,10–0,50–0,50 <2
ACP300
ACP200 ACP200
Die Steel 100–150–200 0,15–0,25–0,35 <4 Die Steel 100–150–200 0,15–0,25–0,30 <2
ACP300 ACP300
Stainless ACM200 Stainless ACM200
M Steel 160–200–250 0,15–0,23–0,30 <3 ACM300 M Steel 160–200–250 0,15–0,23–0,30 <2 ACM300
ACP300 ACP300
ACK200 ACK200
K GG+GGG 100–200–250 0,10–0,25–0,40 <5 K GG+GGG 100–200–250 0,10–0,30–0,50 <2
ACK300 ACK300
Min. – Optimum – Max. Preferred choice Suitable

H6 l = Euro stock
= Japan stock
 G6/G7 Recommended Tightening Torque (N·m)
”Sumi Wave” Face Mill
WGX (EW) Type
General Milling for Steel and Cast Iron Rake Radial -20°–24° 6 mm
Angle Axial 20°–22° 45°
Body – Shank Type

Body – Dimensions Identification Details


Cat. No. Stock
Dimensions (mm) No. of
Teeth
WGX 13 032 EW
DC DCX DMM LH LS LF
WGX 13032 EW m 32 44 32 40 85 125 3 Cutter Insert Cutter Endmill
Series Size Diameter Type
13040 EW m 40 52 32 40 85 125 3
Weldon
13050 EW m 50 62 32 40 85 125 4
13063 EW m 63 76 32 40 85 125 5
Inserts are not included.
ø 32 mm cutters do not have a seat.

Insert Shape Characteristics


Unique wiper edge shape for improved surface roughness

General-purpose
G type chipbreaker

Optimal nose
radius
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface

Inserts

Indexable
Endmills
Application Coated Carbide Carb. DLC Fig. 1
High Speed/Light Cut M K
0

P K N
2,

S N

General Purpose P M K M M N
13,4

M S S

Roughing P P M
20°

M M K S
13,4 3,97
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300

DL1000

Fig. 2
Cat. No. Fig. Seat
Seat Screw
H1

8
1,

SEET 13T3AGFR-L 1
13,4

m m Insert
SEET 13T3AGSR-L 1
20°

m  m  m m m
13,4 3,97
13T3AGSR-G m     m m 1
Insert
SEMT 13T3AGSR-L      m  1 Fig. 3
Screw
13T3AGSR-G        1
7,
2

13T3AGSR-H        1
13,4

SEMT 13T3AGSR-FG m   m    2
3,97
XEEW 13T3AGER-WR m m 3 17,8

Spare Parts Recommended Cutting Conditions


Hardness Cutting Speed Feed Rate
ISO Work Material (HB) vc (m/min) f t (mm/tooth)
Grade
Applicable Seat Insert Insesrt Spanner
Seat
Cutters Screw Screw Wrench (for Seat) General Steel 180–28 150–200–250 0,15–0,20–0,25 ACP200

P Soft Steel ≤ 180 180–265–350 0,10–0,25–0,40 ACP200


WGX 130__EW Die Steel 200–220 100–150–200 0,15–0,20–0,25 ACP200

M Stainless Steel - 160–205–250 0,15–0,23–0,30 ACM300


øD = 32 – – BFTX 03512 IP TRDR 15 IP 3,0 –
K Cast Iron 250 100–175–250 0,15–0,23–0,30 ACK200

øD = 40–63 WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP 3,0 LH 035 S Exotic Alloy - 30–50–80 0,10–0,20–0,30 ACM300
Minimum-Optimum-Maximum

 G10/G11 H7
”METAL SLASH MILL” Ultra High Feed

MSX Type Boosts Productivity – Cuts Costs

Features
The Metal Slash Mill type MSX is a new multi function high shear milling cutter
with ultra high feed capability suitable for face milling, slotting, plunging and
helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a
sharp cutting edge which demonstrates extreme resistance to wear and heat
massively boosting productivity and tool life.

The vibration free cutting action ensures accurate sizing, improved surface
finish, and protection of the machine tool/workpiece from damage. Inserts are
double clamped in wide chip gullets to maximise rigidity and chip evacuation
with temperature at the cutting edge being easily controlled via an optional
air blast through integral coolant holes.The MSX cutter is readily applied to
general purpose machining across the P (steel) M (stainless) and K (cast iron)
range of workpiece materials with impressive results.

Advantages

Integral Coolant Hole


Durable Cutter Body
Otimised chip removal
– massive chip Special alloyed steel with
avacuation pockets hard surface

Wide Application Range

Face milling, slotting,


helical boring
and plunging
Double Clamp
Indexable
Endmills

Low Cutting Force Secure insert clamping


for stable cutting

Unique insert shape


reduces cutting force

Application Range
Roughing operation (Carbon steel, ae = 30 %)
16,0 –
Face Milling Helical
14,0 – General High Feed Slotting Profiling
Condition Condition Boring
Depth of Cut: ap (mm)

12,0 –
Power Mill MSX J JJJ J JJJ –
10,0 –
WRCX
JJJ J J JJ JJ
8,0 –
JJJ excellent
JJ very good
6,0 – WRCX J good
(QPMT200608)
4,0 –

2,0 –
MSX (WDMT1406)
0
l l l l l l l l l

0,1 0,2 0,3 0,4 0,5 0,6 0,7 1,0 2,0


Feed Rate: ft (mm/tooth)
H8 l = Euro stock
m = Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)
”METAL SLASH MILL” ”METAL SLASH MILL”
MSX 06000/08000 ES/EM/EW MSX 12000/14000 ES/EM/EW
1,0 mm 1,5 mm 2,0 mm 2,5 mm
20° 20° 20° 20°

Fig. 1 Fig. 2

Body For insert type : WDMT 0603  Body For insert type : WDMT 1205 
Dimensions (mm) No.of Fig. Dimensions (mm) No.of Fig.
Cat. No. Stock DCX Cat. No. Stock DCX DMM LH
DMM LH LS LF teeth LS LF teeth
MSX 06016 ES q 16 16 30 80 110 2 1 MSX 12032 ES l 32 32 70 80 150 2 2
06016 EM l 16 16 70 80 150 2 1 12032 EM l 32 32 120 130 250 2 2
06016 EM15 q 16 15 30 120 150 2 1 MSX 12035 EM q 35 32 50 200 250 2 2
MSX 06017 EM q 17 16 20 130 150 2 1 MSX 12040 ES q 40 32 50 100 150 3 2
MSX 06018 EM q 18 16 20 130 150 2 1 12040 EM q 40 32 50 200 250 3 2
MSX 06020 ES l 20 20 50 80 130 3 1 MSX 12050 EM q 50 42 50 200 250 4 2
06020 EM l 20 20 100 80 180 3 1 MSX 12032 EW l 32 32 70 80 150 2 2
06020 EM19 q 20 19 50 130 180 3 1
MSX 06022 EM q 22 20 30 150 180 3 1 Body For insert type : WDMT 1406 
MSX 06025 ES l 25 25 60 80 140 3 1 Dimensions (mm) No.of Fig.
06025 ES24 25 24 60 80 140 3 1 Cat. No. Stock DCX DMM LH
q LS LF teeth
06025 EM l 25 25 120 130 250 3 1 MSX 14040 ES q 40 32 50 100 150 2 2
06025 EM24 q 25 24 60 190 250 3 1 14040 EM q 40 32 50 200 250 2 2
MSX 06020 EW l 20 20 50 80 130 3 1 MSX 14050 ES q 50 42 50 100 150 3 2
MSX 06025 EW l 25 25 60 80 140 3 1 MSX 14050 EM q 50 42 50 200 250 3 2
14063 ES q 63 42 50 100 150 4 2
Body For insert type : WDMT 0804 
MSX 14063 EM q 63 42 50 200 250 4 2
Dimensions (mm) No.of Fig.
Cat. No. Stock DCX DMM LH LS LF teeth
MSX 08020 ES l 20 20 50 80 130 2 1
08020 EM l 20 20 100 80 180 2 1
08020 EM19 q 20 19 50 130 180 2 1
MSX 08022 EM q 22 20 30 150 180 2 1
MSX 08025 ES l 25 25 60 80 140 2 2 Inserts
08025 EM l 25 25 120 130 250 2 2
08025 EM24 q 25 24 60 190 250 2 2

Indexable
Endmills
MSX 08028 EM q 28 25 40 210 250 2 2
MSX 08032 ES q 32 32 70 80 150 3 2 IC

08032 EM q 32 32 120 130 250 3 2 Application Coated Carbide


MSX 08035 EM q 35 32 50 200 250 3 2 High Speed / Light cut K
RE
MSX 08020 EW l 20 20 50 80 130 2 1 General Purpose PM PM K
S
MSX 08025 EW l 25 25 60 80 140 2 2 Roughing PM PM K
MSX 08032 EW l 32 32 70 80 150 3 2
ACP200
ACP300
ACK200
ACK300

Dimensions (mm) Applicable


Cat. No.
IC S RE Endmill
Identification Details WDMT0603 ZDTR   m m
6,35 3,0 1,5 MSX06000E □
0603 ZDTR-H   m 
WDMT0804 ZDTR
MSX 06 016 E S 0804 ZDTR-H




m
m
8,5 4,0 2,0 MSX08000E □
WDMT1205 ZDTR
Cutter Insert Cutter Shank S: Short type with cylindrical shank
1205 ZDTR-H






12 5,0 2,0 MSX12000E □
type size Diameter Type M: Long type with cylindrical shank
WDMT1406 ZDTR
W: Short type with Weldon shank
1406 ZDTR-H






14 6,0 2,0 MSX14000E □
ZDTR-H : Stronger cutting edge

Spare Parts
Insert Screw Insert Wrench Clamp C Ring Clamp Screw Applicable Endmill

MSX - E

BFTX 02505 IP 1,5 TRDR 08 IP – – – MSX 06000E□


BFTX 0306 IP 2,0 TRDR 08 IP – – – MSX 08020E□, MSX 08022E□
BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08025E□, MSX 08028E□, MSX 08032E□, MSX 08035E□
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12000E□
BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 MSX 14000E□

 G53
H9
Exchangeable
”METAL SLASHHead
MILLEndmills
” Exchangeable Head Endmills
MSX 06000/08000 M Type MSX 08000/12000 M Type
1,0 mm 1,5 mm 2,0 mm
20° Modular Type 20° 20°
High feed and high efficiency (MSX 08000M) (MSX 12000 M)
machining endmills High feed and high efficiency machining endmills

L11 L11
CRKS CRKS

DCX

DCON
DCON
DCX

LS2 LS2
H H
LF LS LF LS
Axial rake angle: 8° Axial rake angle: 8°
OAL Radial rake angle: -3° – -8°
OAL Radial rake angle: -3° – -8°

Heads For insert type : WDMT 0603 Heads For insert type : WDMT 0804
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DCON CRKS OAL LF LS2 LS L11 H teeth DC DCON CRKS OAL LF LS2 LS L11 H teeth
MSX 06016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2 MSX 08025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
06018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2 08028M12Z2 m 28 12,5 M12 56 35 5 21 10 19 2
MSX 06020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3 MSX 08030M16Z3 m 30 17,0 M16 63 40 5 23 10 24 3
06022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3 08032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
MSX 06025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 MSX 08035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3
Inserts are not included. Inserts are not included.

Heads For insert type : WDMT 1205


Dimensions (mm) No. of
Cat. No. Stock
DC DCON CRKS OAL LF LS2 LS L11 H teeth
MSX 12032M16Z2 l 32 17,0 M16 63 40 5 23 10 24 2
12035M16Z2 q 35 17,0 M16 63 40 5 23 10 24 2
MSX 12040M16Z3 l 40 17,0 M16 63 40 5 23 10 24 3
Inserts are not included.

Inserts
Application Coated Carbide
Indexable

General Purpose P P K
Endmills

M M

Roughing P
M
P
M K
ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
Cat. No. Applicable Endmill
IC S RE IC

WDMT 0603 ZDTR


MSX06000M□
  m m
6,35 3,0 1,5
0603 ZDTR-H   m 
RE
WDMT 0804 ZDTR
MSX08000M□
  m
8,5 4,0 2,0 S
0804 ZDTR-H   m
WDMT 1205 ZDTR
MSX12000M□
   12 5,0 2,0
1205 ZDTR-H   
H – Strong Cutting Edge

Identification Details

MSX 06 016 M08 Z2  H5


Cutter Insert Diameter Mounting No. of
type size screw teeth

Spare Parts
Clamp Screw Insert Wrench Clamp C Ring Insert Screw
Applicable
Endmill

BFTX 02505 IP 1,5 TRDR 08 IP – – – MSX 06016M – MSX 06025M


BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08025M – MSX 08035M
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12032M – MSX 12040M

H10 l = Euro stock


m = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)
”METAL SLASH MILL”
MSX Type
Recommended Cutting Conditions
Endmill Type (Ø DC) Shell Type (Ø DC)
Coated Cutting Insert
Work 16 20 25 32 40 50–66 80–100
Carbide Speed Cat.
Material ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate
Grade vc (m/min) No.
(mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth)
WDMT 0603 0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – –
General Steel WDMT 0804 – – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – – –
ACP200 100–150–200
(Below HB200) WDMT 1205 – – – – – – 1,2 1,4 1,2 1,4 1,2 1,4 – –
WDMT 1406 – – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5
WDMT 0603 0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – –
Alloy Steel WDMT 0804 – – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – – –
ACP200 80–130–180
(Below HRC45) WDMT 1205 – – – – – – 1,0 1,4 1,0 1,4 1,0 1,4 – –
WDMT 1406 – – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5
WDMT 0603 0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – –
Stainless Steel WDMT 0804 – – 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – –
X5CRNI1810, ACP300 80–120–150 WDMT 1205 – – – – – – 1,2 1,2 1,2 1,2 1,2 1,2 – –
Others WDMT 1406 – – – – – – – – 1,5 1,3 1,5 1,3 1,5 1,3
WDMT 0603 0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – –
Cast Iron WDMT 0804 – – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – – –
ACK300 100–150–200
GG, GGG WDMT 1205 – – – – – – 1,2 1,5 1,2 1,5 1,2 1,5 – –
WDMT 1406 – – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8
WDMT 0603 0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – –
Hardened Steel WDMT 0804 – – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – – –
ACK300 40–80–100
(Below HRC50) WDMT 1205 – – – – – – 0,6 1,0 0,6 1,0 0,6 1,0 – –
WDMT 1406 – – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2

Insert Cat. No. Max ap RE l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity.
WDMT 0603.... 1,0 1,5 The above figures are guidelines for use with the BT50 machine tool.
WDMT 0804.... 1,5 2,0 l The above cutting conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
WDMT 1205.... 2,0 2,0 When tool overhang is more than L/D = 3 and less than or equal L/D = 5, settings should be adjusted to
WDMT 1406.... 2,5 2,0 approximately 70 to 80 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).
When tool overhang is more than L/D = 5 and less than or equal L/D = 8, settings should be adjusted to
approximately 50 to 60 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).

Information for Programming


For machine programming, please use the theoretical corner radius (R) shown in the list.

Indexable
Endmills
Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below.
Body Insert Theoretical Radius (R) Remaining Depth (d)

MSX 06000 WDMT 0603.... 2,0 0,403

MSX 08000 WDMT 0804.... 2,5 0,593

d MSX 12000 WDMT 1205.... 3,0 1,030

MSX 14000 WDMT 1406.... 3,5 1,219

Plunging and Helical Boring WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR

Cutter ap: max 1,0 ap: max 1,5 ap: max 2,0
ap: max 2,5
Ramping Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring
a min. max. a min. max. a min. max. a min. max.
max. øB øB max. øB øB max. øB øB max. øB øB
16 6°00’ 21 31
ap: Max. Depth
17 5°00’ 23 33
18 4°30’ 25 35
a: Max. Angle 20 3°30’ 29 39 7°30’ 25 38
22 3°00’ 33 43 5°30’ 29 42
25 2°00’ 39 48 4°00’ 35 48
Helical Boring 28 3°00’ 41 54
32 2°30’ 49 62 6°30’ 42 63
35 2°00’ 55 68 5°00’ 48 69
40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78
50 2°30’ 78 99 3°30’ 73 98
63 2°00’ 103 124 2°00’ 99 124
66 1°30’ 109 130 1°45’ 105 130
80 1°30’ 133 158
B min. B max. 100 1°00’ 173 198

H11
”Wave Mill” Series
WFXH - M Type
General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.

Notes on Corner Finishing - Remaining Material


Actual machined corners will have uncut and overcut portions due to the shape of the inserts.
Fig. 1 Fig. 2 Overcut Portion

Uncut Portion Uncut Portion

Programmed Programmed
Corner R Corner R
WFXH 08000 Type
Programmed SOMT 08 04- SOMT 08 08- SOMT 08 12-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 1,41 0 Fig. 1 1,30 0 Fig. 1 1,21 0 Fig. 1
2,5 1,30 0,02 Fig. 2 1,19 0,01 Fig. 2 1,09 0 Fig. 2
3,0 - - - - - - 0,98 0,05 Fig. 2

WFXH 12000 Type


Programmed SOMT 12 04- SOMT 12 08- SOMT 12 12- SOMT 12 16-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 2,58 0 Fig. 1 2,48 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1
2,5 2,47 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1 2,14 0 Fig. 1
3,0 2,36 0 Fig. 1 2,26 0 Fig. 1 2,14 0 Fig. 1 2,11 0 Fig. 1
3,5 2,24 0,01 Fig. 2 2,14 0 Fig. 1 2,03 0 Fig. 1 1,91 0 Fig. 1
4,0 - - - 2,03 0,04 Fig. 2 1,91 0,03 Fig. 2 1,8 0,01 Fig. 2
Indexable
Endmills

Minimum Cutting Diameter


Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommen-
ded for the WFXH type.
DCSFMS
DCB
KWW DCN based on insert nose
Body Cat. No. DC
R0,4 R0,8 R1,2 R1,6
KDP
CBDP

WFXH 08025 M 25 9,69 9,48 9,27 -


08032 M 32 16,6 16,4 16,2 -
LF

WFXH 12040 M 40 15,8 15,5 15,3 15,1

D2 DCN
D1
DC

Taper Cutting and Helical Milling


Minimum Diameter Maximum Diameter Helical Millilng Taper Cutting
Insert Cat. No. DC
Min. Max. Max. Ramping Angle
25 35 49 1°30‘
SOMT 08 04-
32 49 63 0°30‘
25 35 48 3°
SOMT 08 08-
Minimum and Maximum Diameters 32 49 62 1°30‘
25 34 47 4°30‘
SOMT 08 12-
32 48 61 2°30‘
SOMT 12 04- 40 56 79 1°
Ramping Angle
SOMT 12 08- 40 56 78 1°30‘
SOMT 12 12- 40 55 77 2°30‘
Ramping Angle SOMT 12 16- 40 55 76 3°30‘

H12 l = Euro stock  G54 Recommended Tightening Torque (N·m)


m = Japan stock
”Wave Mill” Series
WFXH 08000/12000 M Type
Modular Type Rake Radial -6° 1,5 mm 2,5 mm
Angle Axial 6° 15° 15°
(08000M Type) (12000M Type)

Head Identification Details


Dimensions (mm) No. of Weight WFX 08 020 M10 Z2
Stock

Cat. No.
DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
Cutter Insert Cutter Screw No. of
WFXH08025M12Z2 m 25 12,5 M12 56 35 5 21 10 19 2 0,1
Series Size Diameter Size Teeth
08032M12Z3 m 32 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.

Head
Dimensions (mm) No. of Weight
 H5
Stock

Cat. No.
DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXH12040M12Z3 m 40 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.

Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
Roughing PM PM K M
S N
Radius
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

(mm)
Cat. No. Fig.
RE
H1

SOMT 080304 PZER L m m m m  m m – – 0,4 1


080308 PZER L m m m m m m  – – 0,8 1 Fig. 1
SOMT 080304 PZER G m    m m m – – 0,4 1
080308 PZER G m     m  – – 0,8 1
080312 PZER G m  m m m m m – – 1,2 1
SOMT 080308 PZER H m   m  m m – – 0,8 1
080312 PZER H

Indexable
m m  m m m m – – 1,2 1

Endmills
SOET 080304 PZER G m m m m  m m – – 0,4 1
080308 PZER G m m m m m m m – – 0,8 1
Fig. 2
080312 PZER G m m m m m m m – – 1,2 1
SOET 080302 PZFR S – – – – – – –   0,2 1
080304 PZFR S – – – – – – –   0,4 1
080308 PZFR S – – – – – – –   0,8 1
SOMT 120408 PDER L    m m m  – – 0,8 2
SOMT 120404 PDER G m m  m  m  – – 0,4 2
120408 PDER G     m   – – 0,8 2
120412 PDER G m m m m m m  – – 1,2 2
120416 PDER G m  m m m m m – – 1,6 2
SOMT 120408 PDER H m  m   m m – – 0,8 2
SOET 120408 PDFR S – – – – – – –   0,8 2

Spare Parts Recommended Cutting Conditions


Screw Insert Wrench Cutting Speed Insert Ø 25 Ø 32 Ø 40
Applicable ISO Work Material Grade ap ft ap ft ap ft
(vc (m/min) Cat. No. (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
Cutter
General Steel SOMT08 0,8 0,8 0,8 0,8 - -
ACP200 100–150–200
<200HB SOMT12 - - - - 1,0 1,0
WFXH08000M BFTX0306IP 2,0 TRDR08IP P Alloy Steel SOMT08 0,7 0,8 0,7 0,8 - -
WFXH12000M BFTX03512IP 3,0 TRDR15IP ACP200 80–130–180
<HRC45 SOMT12 - - - - 0,8 1,0
Stainless Steel SOMT08 0,8 0,7 0,8 0,7 - -
M (X5CrNiS18 10, other)
ACM300 80–120–150
SOMT12 - - - - 1,0 0,8
Cast Iron SOMT08 0,8 1,0 0,8 1,0 - -
K FC, FCD
ACK300 100–150–200
SOMT12 - - - - 1,0 1,2
Hardened Steel SOMT08 0,5 0,5 0,5 0,5 - -
H <HRC50
ACK300 40–80–100
SOMT12 - - - - 0,6 0,8
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above
figures are guidelines for use with the BT50 machine tool.
The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately
70 % to 80 % of those indicated in the above cutting conditions (i.e. ap and ft).
When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately
50 % to 60 % of those indicated in the above cutting conditions (i.e. ap and ft).

H13
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness and enhanced
accuracy.
The double-side inserts are flexible and reduces costs.

Large Line-up
Diameter from Ø 25 mm to Ø 200 mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, H

Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø 25 – Ø 80 2–5
Shank
 G24 Fine Pitch DFCM 09000 E Ø 32 – Ø 80 3–7
Standard Pitch DFC 09000 RS Ø 50 – Ø 200 4–8
Shell Fine Pitch DFCM 09000 RS Ø 50 – Ø 200 5–12
Extra-Fine Pitch DFCF 09000 RS Ø 50 – Ø 200 6–16

New Insert Design Provides Excellent Machining Accuracy


Inserts Chipbreaker Selection Map
high

Cat. No. RE0,4 RE0,8 RE1,2 RE1,6

XNMU0606__PNER-L     L
XNMU0606__PNER-G
G
   
XNMU0606__PNER-H    
Sharpness

H
Strength high
Indexable
Endmills

Work Material Steel, Cast Iron


L type G type H type

Chipbreaker

Feature Low cutting force General purpose Strong edge

Cutting edge geometry

Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling

Stable and High Cutting Performance Combined with High Toughness

Only cutting edge is optimized


for excellent machining
accuracy!!

Wear does not reach the supporting


Max. Depth of cut area.
ap: 6 mm Therefore precise re­positioning of
inserts!
(a)Upper view of SEC-Sumi Dual Mill
DFC type insert
Wear
Cutting edge
Supporting area
Cutting edge
(b)Side view of SEC-Sumi Dual Mill (c)Side view of existing
DFC type inserts double sided insert

H14 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
Sumi Dual Mill
DFC(M) 09000 E Type
Body – Shank Type Rake Radial -9° Max. ap: 6 mm

Angle Axial -5°

Body – Dimensions
DFC type, Standard Pitch DFCM type, Medium Pitch
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth DC DMM LH LS LF Teeth
DFC 09025E  25 25 40 80 120 2 DFCM 09032E  32 32 50 80 130 3
DFC 09032E  32 32 50 80 130 2 09040E  40 32 50 80 130 4
09040E  40 32 50 80 130 3 09050E  50 32 50 80 130 5
09050E  50 32 50 80 130 3 DFCM 09050E-42 50 42 50 100 150 5
DFC 09050E-42 50 42 50 100 150 3 DFCM 09063E q 63 32 50 80 130 6
DFC 09063E q 63 32 50 80 130 4 DFCM 09063E-42 63 42 50 100 150 6
DFC 09063E-42 63 42 50 100 150 4 DFCM 09080E q 80 32 50 80 130 7
DFC 09080E q 80 32 50 80 130 5 DFCM 09080E-42 80 42 50 100 150 7
DFC 09080E-42 80 42 50 100 150 5

Identification Details DFC M 09 050 E


Cutter M: Medium Insert Size Cutter Shank
Series Diameter Type
Inserts
Application Coated Carbide
High Speed / Light Cutting P
M K M
S

General Purpose Cutting P


M
P
M K M
S
M
S

Rough Cutting P P K M
M M S
Spare Parts
ACM200
ACM300

Radius
ACP100
ACP200
ACP300
ACK200
ACK300

Cat. No. Screw Wrench


RE
XNMU 060604 PNER-L     0,4 TRDR15IP
BFTX03512IP

Indexable
Endmills
060608 PNER-L 0,8 5,0
   
XNMU 060604 PNER-G        0,4
060608 PNER-G        0,8
060612 PNER-G        1,2
060616 PNER-G        1,6
XNMU 060608 PNER-H        0,8
060612 PNER-H        1,2
060616 PNER-H        1,6

Recommemded Cutting Conditions


Depth
Work- Hardness Cutting Speed (m/min) Feed Rate
ISO of Cut Grade
material (HB) Min. - Optimum - Max. Min. - Optimum - Max.
(mm)
General ACP200
180–280 150–200–250 0,10–0,20–0,30 <6
Steel ACP300
Soft ACP200
P Steel
≤ 180 180–250–350 0,15–0,25–0,35 <6
ACP300
ACP200
Die Steel 200–220 100–150–200 0,10–0,18–0,25 <4
ACP300
Stainless ACM200
M - 160–205–250 0,12–0,18–0,25 <6
Steel ACM300
ACK200
K Cast Iron 250 100–175–250 0,10–0,20–0,30 <6
ACK300

Suitable Applications
Face milling Shoulder milling Shot milling Side face milling

H15
”Sumi
”METALWave”
SLASHShoulder
MILL” Mill ”Sumi Wave” Shoulder Mill
WFX (M) 08000 E Type WFX 08000 M Type
Body - Shank Type Modular Type Rake Radial -6° 6 mm P
Angle Axial 12° 90°

WFX08000E WFX08000M

Body - WFX_E, Standard Pitch Head


Dimensions (mm) No. of Dimensions (mm) No. of

Stock
Cat. No. Stock Cat. No.
DC DMM LH LS LF Teeth DC DCON CRKS OAL LF LS2 LS L11 H Teeth
WFX 08020 E-16 l 20 16 30 80 110 2 WFX 08020 M10Z2  20 10,5 M10 49 30 5 19 8 15 2
WFX 08020 E l 20 20 30 80 110 2 08022 M10Z2  22 10,5 M10 49 30 5 19 8 15 2
08022 E l 22 20 30 90 120 2 WFX 08025 M12Z2  25 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E-20 l 25 20 30 90 120 2 08028 M10Z2  28 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E l 25 25 30 90 120 2 WFX 08030 M16Z3  30 17,0 M16 63 40 5 23 10 24 3
08028 E l 28 25 30 90 120 2 08032 M16Z3  32 17,0 M16 63 40 5 23 10 24 3
08030 E l 30 25 30 90 120 3 08040 M16Z3  40 17,0 M16 63 40 5 23 10 24 3
WFX 08032 E l 32 32 30 90 120 3
08033 E l 33 32 30 90 120 3
08040 E 40 32 30 90 120 3
Identification Details
l
08050 E l 50 32 30 90 120 4 WFX 08 020 M10 Z2
08063 E l 63 32 30 90 120 5
Cutter Insert Cutter Screw No. of
Inserts are not included.
Series Size Diameter Size Teeth

Body - WFXM_E, Medium Pitch  H5


Dimensions (mm) No. of
Cat. No. Stock
DC DMM LH LS LF Teeth
WFXM 08025 E l 25 25 30 90 120 3
WFXM 08032 E 32 32 30 90 120 4
Inserts
l
08040 E l 40 32 30 90 120 4 Fig. 1 Fig. 2
8,0
08050 E 50 32 30 90 120 5 Wiper Insert
l
Indexable
Endmills

08063 E l 63 32 30 90 120 6
8,1

Inserts are not included. R0,8


3,3 3,175

Application Coated Carbide Carbide DLC

Identification Details
M K
High Speed / Light cut P K S N N
General Purpose PM PM K M
S
M
S N
WFX M 08 025 E Roughing PM PM K M
S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300

Radius
DL1000

Cutter M: Medium Insert Cutter Endmill


Cat. No. Fig.
Series Size Diameter Type RE
H1

SOMT 080304 PZER L m m m m  m m – –0,4 1


080308 PZER L m m m m m m  – –0,8 1
SOMT 080304 PZER G m    m m m – –0,4 1
080308 PZER G m     m  – –0,8 1
080312 PZER G m  m m m m m – –1,2 1
SOMT 080308 PZER H m   m  m m – –0,8 1
080312 PZER H m m  m m m m – –1,2 1
Recommended Cutting Conditions SOET 080304 PZER G m m m m  m m – –0,4 1
080308 PZER G m m m m m m m – –0,8 1
Hardness 080312 PZER G m m m m m m m – –1,2 1
ISO Work Material Cutting Speed Feed Rate DOC Grades
(HB) SOET 080302 PZFR S – – – – – – –   0,2 1
ACP200 080304 PZFR S – – – – – – –   0,4 1
General Steel 180–280 150–200–250 0,08–0,12–0,18 <6
ACP300 080308 PZFR S – – – – – – –   0,8 1
ACP200 XOEW 080308 PZTR W – – – – m – – – – – 2
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <6
ACP300
ACP200
Die Steel 200–220 100–150–200 0,08–0,12–0,18 <4
ACP300 Spare Parts
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <6 ACM300
Screw Wrench
ACK200
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <6
ACK300
H1
N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <6
DL1000 BFTX0306IP 2,0 TRDR08IP
Min. - Optimum - Max.

H16 l = Euro stock


m = Japan stock
 G30/G31 Recommended Tightening Torque (N·m)
Shoulder Milling for Steel, Stainless Steel,
”Sumi Wave” Shoulder Mill
Die Steel, Cast Iron, Non-Ferrous Alloys
WFX (F) 12000 E Type
Body - Shank Type Rake Radial -8° 10 mm P
Angle Axial 8° 90°

WFX12000E

Body - WFX_E, Standard Pitch Body - WFXF_E, Fine Pitch


Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth DC DMM LH LS LF Teeth
WFX 12040 E l 40 32 30 90 120 3 WFXF 12050 E l 50 32 30 90 120 4
12050 E l 50 32 30 90 120 3 12063 E l 63 32 30 90 120 5
12063 E l 63 32 30 90 120 4 12080 E l 80 32 30 90 120 6
12080 E l 80 32 30 90 120 4 Inserts are not included.
Inserts are not included.

Identification Details
WFX F 12 050 E
Cutter F: Fine Insert Cutter Endmill
Series Size Diameter Type

Recommended Cutting Conditions Inserts


Hardness Fig. 1 Fig. 2
ISO Work Material Cutting Speed Feed Rate DOC Grades
(HB) Wiper Insert
ACP200
General Steel 180–280 150–200–250 0,10–0,15–0,20 <10
ACP300
ACP200
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <10
ACP300
ACP200 Application Coated Carbide Carbide DLC

Indexable
Die Steel

Endmills
200–220 100–150–200 0,10–0,15–0,20 <6
ACP300 M K
High Speed / Light cut P K S N N
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <10 ACM300 General Purpose PM PM K M
S
M
S N

ACK200 Roughing PM PM K M
S
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <10
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300

Radius
DL1000

N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <10


H1 Cat. No. Fig.
DL1000 RE
H1

Min. - Optimum - Max. SOMT 120408 PDER L    m m m  – – 0,8 1


SOMT 120404 PDER G m m  m  m  – – 0,4 1
120408 PDER G     m   – – 0,8 1
120412 PDER G m m m m m m  – – 1,2 1
120416 PDER G m  m m m m m – – 1,6 1
SOMT 120408 PDER H m  m   m m – – 0,8 1
SOET 120408 PDFR S – – – – – – –   0,8 1
XOEW 120408 PDTR W – – – – m – – – – – 2

Spare Parts
Insert Screw Shim Screw
Shim Shim Screw Insert Screw Insert Wrench Seat Wrench
Insert Shim

WFXS4R BW0507F BFTX03512IP 3,0 TRDR15IP LH035

H17
”Sumi Dual Mill” Series
TSX Type
General Features
High-efficient and high precision tangential shoulder milling cutter
with tangentially mounted carbide inserts.

Characteristics
l Tough & Sharp cutting edge
l Very accurate and excellent surface finish
l Wide product range

Product Range
Type Cat. No. Diameter Range No. of Teeth Shape
Standard Pitch TSX 08000 E Ø16 – Ø40 2–4
Fine Pitch TSXF 08000 E Ø20 – Ø40 3–6
Shank Type
Standard Pitch TSX 13000 E Ø25 – Ø50 2–4
Medium Pitch TSXM 13000 E Ø32 – Ø50 3–6
Standard Pitch TSX 08000 RS Ø40 – Ø63 4–6
Fine Pitch TSXF 08000 RS Ø40 – Ø63 6–10
Shell Type
Standard Pitch TSX 13000 RS Ø40 – Ø160 2–4
Medium Pitch TSXM 13000 RS Ø40 – Ø160 3–6  G32
Chipbreaker Selection
Light Cutting
Good

General Purpose

Inserts L (Standard)
Cutting Edge Sharpness

Cat. No. RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2


LNEX0804__PNER-L  
G Heavy Cutting

LNEX0804__PNER-G
LNEX1306__PNER-L




 
H
LNEX1306__PNER-G    
LNEX1306__PNER-H       Cutting Edge Strength High
Indexable
Endmills

Chipbreaker Lineup
Work Material
L type G type H type

Chipbreaker

Feature Low cutting force General purpose Strong edge

LNEX08 15°
Cutting edge geometry
30° ̶

LNEX13 25° 21° 21°


Cutting edge geometry

Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling

Recommended Cutting Conditions Min. - Optimum - Max.

ISO Work Material Hardness (HB) Cutting Speed vc (m/min) Feed Rate ft (mm/t) Grade

180–280 150–225–300 0,08–0,20–0,30


Carbon Steel ACP100, ACP200,
P > 280 75–150–230 0,08–0,20–0,30
ACP300
Alloy Steel 180–280 100–175–250 0,08–0,15–0,25
220–280 90–135–180 0,08–0,15–0,25
M Stainless Steel ACM200, ACM300
> 280 75–125–170 0,08–0,15–0,25
K Cast Iron, Ductile Cast Iron 250 100–175– 250 0,08–0,20–0,30 ACK200, ACK300
S Exotic Material - 30–60–90 0,05–0,10–0,15 ACM200, ACM300

H18 l = Euro stock Recommended Tightening Torque (N·m)


”Sumi Dual Mill” Series ”Sumi Dual Mill” Series
TSX(F) 08000 E Type TSX(M) 13000 E Type
Rake Radial -20° P Rake Radial -15° P
Shank Type 8 mm H
Shank Type 12 mm
Angle Axial -6° 90° Angle Axial -6° 90°

DMM
DC

DMM
DC
LH LS
LF LH LS
LF

Body - TSX, Standard Pitch Body - TSX, Standard Pitch


Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth (kg) DC DMM LH LS LF Teeth (kg)
TSX 08016 E l 16 16 25 75 100 2 0,13 TSX 13025 E l 25 25 35 85 120 2 0,38
08020 E l 20 20 30 80 110 2 0,22 13032 E l 32 32 35 85 120 2 0,66
08025 E l 25 25 30 90 120 3 0,40 13040 E l 40 32 30 90 120 3 0,71
08032 E l 32 32 30 90 120 3 0,67 13050 E l 50 32 30 90 120 4 0,81
08040 E l 40 32 30 90 120 4 0,72 Inserts are not included.
Inserts are not included.

Body - TSXF, Fine Pitch Body - TSXM, Medium Pitch


Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth (kg) DC DMM LH LS LF Teeth (kg)
TSXF 08020 E l 20 20 30 80 110 3 0,22 TSXM 13032 E l 32 32 35 85 120 3 0,65
08025 E l 25 25 30 90 120 4 0,40 13040 E l 40 32 30 90 120 4 0,71
08032 E l 32 32 30 90 120 5 0,67 13050 E l 50 32 30 90 120 5 0,80
08040 E 40 32 30 90 120 6 0,73 Inserts are not included.
l
Inserts are not included.

Spare Parts Identification Details


Insert Screw Insert Wrench
Applicable Cutters TSX F 08 032 E
Cutter F: Fine Pitch Insert Cutter Endmill
BFTX0306IP TSX08016E, TSX08020E, TSXF08020E Series M: Medium Size Diameter Type
2,0 TRDR08IP
BFTX0308IP TSX08025E – 40E, TSXF08025E – 40E Pitch
BFTX03510IP 3,0 TRDR15IP TSX13000E, TSXM13000E

Indexable
Endmills
Inserts
Grade Coated Carbide
High Speed / Light Cutting P
M K M
S

Application General Purpose Cutting P P


M M K M
S
M
S

Rough Cutting P
M
P
M K M
S
ACM200
ACM300

Radius LNEX 08000 type


ACP100
ACP200
ACP300
ACK200
ACK300

RE
Applicable
Inserts Cat. No.
Cutters RE
LNEX 080404 PNER-L        0,4
080408 PNER-L        0,8
LNEX 080404 PNER-G        0,4
9,3

TSX(F) 08000E
080408 PNER-G        0,8
080412 PNER-G        1,2
8,6 4,4
080416 PNER-G        1,6
LNEX 130604 PNER-L        0,4 LNEX 13000 type RE
130608 PNER-L        0,8
LNEX 130604 PNER-G        0,4
130608 PNER-G        0,8
130616 PNER-G        1,6
TSX(M) 13000E 130624 PNER-G        2,4
130632 PNER-G        3,2
12,6

LNEX 130608 PNER-H      0,8


130616 PNER-H     1,6
130624 PNER-H     2,4 13 6,4
130632 PNER-H     3,2

Recommended Cutting Conditions


 H18
H19
"Wave Mill" Series
WEZ Type
New
General Features
l Supports various machining operations
l Excellent machining quality
l Excellent sharpness with low resistance
l General-purpose grade applicable to any work material

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No.
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
WEZ 11000RS 4, 6 5,7 6, 8 7, 10 9, 12
 G44
WEZ 11000R (Inch) 7, 10 9, 12
Shell

6, 9, 8, 10
WEZ 17000RS 3, 4 3, 5 4, 6 4, 7 5, 8
11 12
 G46 6, 9, 8, 10
WEZ 17000R (Inch) 4, 7 5, 8
11 12
2, 3*, 2, 3, 4,
WEZ 11000E 1 2* 2 2*, 3* 3 4 4 5 2, 4, 6 5, 7 8 10
4* 5*
WEZ 11000EL 1 2* 2 2* 2 2*, 3 2 2 2*, 3 2, 3 2 3
Shank

WEZ 17000E 2* 2 3 2, 3* 3 3, 4 3*, 5* 4*, 6* 7

WEZ 17000EL 2 2 2 2*, 3 2 2, 3, 4 3*, 5* 4*, 6*


* Different shank diameters in stock

Suitable Applications Optimised Body Design


Supports Ramping, Helical Milling, Plunge Cutting Wide guide face for stable
insert clamping.
Face milling Shoulder milling Side face milling Groove milling
Indexable
Endmills

Hole expansion milling Ramping Helical milling Plunge cutting

WEZ11 type

Chipbreaker Lineup
S
Work Material
Cutting Edge Sharpness

L Type G Type H Type F Type P Type S Type F,P


L
Chipbreaker
G
H
AO_T11
Cutting edge 28° 20° 28° 28° 28°
geometry
AO_T17 Cutting Edge Strength
Cutting edge 28° 20° 10° 28° 28° 28°
geometry
Main breaker for Heavy cut, Light cut,
Light cut, Light cut,
general purpose heavy interrup- high-precision For non-ferrous
Applications low rigidity finishing,
to interrupted ted machining, machining, high metals
machining low-burr design
machining hardened steel surface wall quality

H20  = Euro stock


m = Japan stock
"Wave Mill" Series
WEZ Type
Product Range Inserts Main Grade: ACU2500
Nose Radius (mm)
Cat. No.
R0,2 R0,4 R0,8 R1,2 R1,6 R2,0 R2,4 R3,0 R3,2 R4,0 R5,0 R6,4
AOMT 11T3_ _ PEER-G l l l l l l l l l
AOMT 11T3_ _ PEER-H l l l l
AOET 11T3_ _ PEER-F m l l m
AOET 11T3_ _ PEER-P16 m m m m
AOET 11T3_ _ PEER-P20 m m m m
AOET 11T3_ _ PEER-P25 m m m m
AOET 11T3_ _ PEFR-S m l l m
AOMT 1705_ _ PEER-L l l l l l
AOMT 1705_ _ PEER-G l l l l l l l l l l l l
AOMT 1705_ _ PEER-H l l m l
AOET 1705_ _ PEER-F m l l m
AOET 1705_ _ PEER-P25 m m m m
AOET 1705_ _ PEER-P32 m m m m
AOET 1705_ _ PEFR-S m l l m

Lineup of Chipbreakers for Ground Inserts


F Type
Cutting edge specialized for sharpness and machining accuracy

Sharpness from ground finish enables


burr control.

Excellent squareness with all diame-


Machine: Vertical Machining Centre BT50,
ters. Work Material X5CrNiS18 9
Tool: WEZ 11050 RS07 (Ø 50, 7 teeth)
Insert: AOET11T308PEER-F (ACU2500)
Cutting Conditions: vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type
Chipbreaker for wall surface squareness equivalent to solid endmills
24mm

1. Cut

Indexable
Premium item with cutting edge shape WEZ

Endmills
(8 mm)
Shoulder Height (mm)

optimised for each cutter diameter while 20 Solid


Shoulder Height

Endmills 16mm
maintaining the F type chipbreaker's
sharpness. 2. Cut
(8 mm)
10
Enables wall surface squareness equal 8mm
to solid endmills through a blade shape
3. Cut
optimised for each tool diameter. (8 mm)
0 ap
0,06 0,04 0,02 0 -0,02 0mm
0mm

Deviation (mm) ae
Cutting Width (mm)
P Type Chipbreaker Selection
Cutter Diameter (mm) Machine: Vertical Machining Centre BT50,
Cat. No. => Work Material: C50
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
AOET11T3_ _PEER-P_ _ -P16 -P20 – -P25 – Insert: AOET11T308PEER-P20 (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes,
AOET1705_ _PEER-P_ _ – -P25 -P32 – ae = 1 mm, dry

S Type
Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance
WEZ Competitor A Competitor B

Suppresses adhesion with rake face


lapping.
No Adhesion Adhesion Adhesion
DLC coat inserts available for further
Machine: Vertical Machining Centre BT50,
improved adhesion resistance. Work Material: AlSi12Cu
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-S (H20)
Cutting Conditions: vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

H21
"Wave Mill" Series
WEZ Type
Recommended Cutting Conditions
10 mm
WEZ11 Type
Cutter: WEZ 11020 E03 3 mm
Insert: AO_T11T3 type
Cutting Data: ap = 3 mm, ae = 10 mm, dry Min. - Optimum - Max.
Grade

Chipbreaker
ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 270–320–370 300–350–400 250–300–350 230–280–330

, <0, 45%C, annealed 190 G 170–220–270 200–250–300 150–200–250 130–180–230

, <0, 45%C, tempered 250 G 140–180–220 160–200–245 120–160–200 105–145–185

, <0, 75%C, annealed 270 G 110–145–175 130–165–195 100–130–165 85–115–150

, <0, 75%C, tempered 300 G 70–90–110 80–100–120 60–80–100 50–70–90
P Low alloyed steel, annealed 180 G 160–205–255 190–235–280 140–190–235 120–170–215

, tempered 275 G 90–120–150 110–135–165 80–110–140 70–100–125

, tempered 300 G 85–110–130 100–125–150 75–100–125 65–90–115

, tempered 350 G 60–80–100 70–90–110 50–70–90 45–65–85
High alloyed and tool steel, annealed 200 G 140–180–220 160–200–245 120–160–205

, tempered 325 G 55–70–85 60–80–100 50–65–80
Stainless steel, ferritic/martensitic, annealed 200 G 110–140–170 140–170–190 90–110–140
M „
, martensitic, tempered 240 G 100–125–150 125–150–170 80–100–125

, austenitic, plunged 180 G 120–150–180 150–180–200 100–120–150
Grey cast iron G 150–200–250 250–300–350 170–220–270
K G 90–120–150 150–180–210 100–130–160
Nodular cast iron
High tempered resist. alloys, Fe based, annealed G 30–40–55 35–45–60 25–35–50
S „
, hardened G 60–80–100 70–90–110 50–70–90
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

WEZ17 Type 16 mm

Cutter: WEZ 17032 E03


5 mm
Insert: AO_T1705 type
Indexable
Endmills

Cutting Data: ap = 5 mm, ae = 16 mm, dry Min. - Optimum - Max.


Grade
Chipbreaker

ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000


ISO Material Feed Rate (mm/tooth)
0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 285–335–390 315–360–420 265–315–370 240–295–345

, <0, 45%C, annealed 190 G 180–230–285 210–265–315 160–210–265 135–190–240

, <0, 45%C, tempered 250 G 145–190–230 170–210–255 130–170–215 110–155–195

, <0, 75%C, annealed 270 G 115–150–185 135–170–205 100–135–170 90–125–155

, <0, 75%C, tempered 300 G 70–90–115 85–105–125 65–85–105 55–75–95
P Low alloyed steel, annealed 180 G 170–220–265 200–245–295 150–200–250 130–180–225

, tempered 275 G 100–130–155 115–145–175 85–115–145 75–105–135

, tempered 300 G 90–115–140 105–130–155 75–105–130 65–90–120

, tempered 350 G 65–85–100 75–95–115 55–75–95 50–70–85
High alloyed and tool steel, annealed 200 G 145–185–230 170–215–255 130–170–215

, tempered 325 G 55–75–90 65–85–100 50–65–85
Stainless steel, ferritic/martensitic, annealed 200 G 115–145–175 145–175–195 100–115–145
M „
, martensitic, tempered 240 G 105–130–155 130–155–175 85–105–130

, austenitic, plunged 180 G 125–155–190 160–190–210 105–125–160
Grey cast iron G 160–210–265 265–315–370 180–230–285
K G 95–125–160 160–190–220 105–140–170
Nodular cast iron
High tempered resist. alloys, Fe based, annealed G 30–40–60 35–45–60 25–35–50
S „
, hardened G 60–85–105 75–95–115 50–75–95
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

H22
"Wave Mill" Series
WEZ Type
Ramping / Helical Milling Upper Limits
Ramping Flat Bottom Machining Machining with Prepared Hole

Pitch Pitch

RPMX

DC DC DC
Work Diameter Work Diameter

WEZ11 Type
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
14 13,2 25,3 8,4 23,1 5,9 19,0 1,9
16 10,5 29,3 7,6 27,0 5,6 21,7 1,5
18 8,1 33,3 6,7 30,9 5,0 25,2 1,4
20 6,5 37,3 6,0 34,9 4,6 29,1 1,3
22 5,3 41,3 5,4 38,8 4,3 32,9 1,3
25 4,1 47,3 4,8 44,8 3,9 38,9 1,3
28 3,4 53,3 4,4 50,7 3,6 44,9 1,3
30 3,0 57,3 4,2 54,7 3,5 48,8 1,3
32 2,7 61,3 4,0 58,7 3,3 52,8 1,2
35 2,3 67,3 3,8 64,6 3,1 58,8 1,2
40 1,8 77,3 3,4 74,6 2,9 68,8 1,2
50 1,2 97,3 3,0 94,6 2,6 88,8 1,1
63 0,8 123,3 2,8 120,5 2,5 114,7 1,1

WEZ17 Type

Indexable
Endmills
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
25 10,8 47,3 13,0 41,0 8,3 33,1 1,8
28 8,1 53,3 11,1 46,9 7,5 39,0 1,8
30 7,0 57,3 10,2 50,9 7,0 43,0 1,8
32 6,1 61,3 9,5 54,9 6,7 47,0 1,7
35 5,1 67,3 8,7 60,8 6,2 53,0 1,7
40 4,0 77,3 7,7 70,8 5,7 63,0 1,7
50 2,5 97,3 6,5 90,7 5,0 83,0 1,6
63 1,8 123,3 5,6 116,7 4,5 109,0 1,6
* The table above shows values with nose radius 0,8 mm

Plunge Cutting - Upper Limit for Radial Width ae

ae
Type Max. ae (mm)

WEZ11 3
WEZ17 5

H23
"Wave Mill" Series
WEZ 11000 E
New
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM
DMM

DC
DC
LH LS
LF LH LS
LF

Body - WEZ (Shank Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 11014E01 l 14 16 25 55 80 1 0,10 1
11016E02 l 16 16 25 75 100 2 0,13 1
11016E02-12 l 16 12 25 75 100 2 0,07 2
11018E02 l 18 16 25 75 100 2 0,13 2
11020E02 l 20 20 30 80 110 2 0,23 1
11020E02-16 l 20 16 30 80 110 2 0,15 2
11020E03 l 20 20 30 80 110 3 0,22 1
11020E03-16 l 20 16 30 80 110 3 0,14 2
11022E03 l 22 20 30 80 110 3 0,23 1
11025E02 l 25 25 35 85 120 2 0,40 1
11025E03 l 25 25 35 85 120 3 0,40 1
11025E03-20 l 25 20 35 85 120 3 0,26 2
11025E04 l 25 25 35 85 120 4 0,39 2
11025E04-20 l 25 20 35 85 120 4 0,26 2
11028E04 l 28 25 35 85 120 4 0,41 1
11030E04 l 30 25 40 90 130 4 0,46 1
11032E02 l 32 32 40 90 130 2 0,74 1
11032E03 l 32 32 40 90 130 3 0,73 1
11032E04 l 32 32 40 90 130 4 0,73 2
11032E05 l 32 32 40 90 130 5 0,72 2
11032E05-25 l 32 25 40 90 130 5 0,46 2
11035E05 l 35 32 40 90 130 5 0,75 2
11040E02 l 40 32 30 120 150 2 0,96 2
Indexable
Endmills

11040E04 l 40 32 30 120 150 4 0,94 2


11040E06 l 40 32 30 120 150 6 0,93 2
11050E05 l 50 32 30 120 150 5 1,04 2
11050E07 l 50 32 30 120 150 7 1,04 2
11063E08 l 63 32 30 120 150 8 1,24 2
11080E10 l 80 32 30 120 150 10 1,52 2
Inserts are sold separately.

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 025 E 02 - 22
Applicable Cutters
Cutter Insert Cutter Round Number Shank
Series Size Diameter Shank of Teeth Diameter
WEZ 11014E01
2,0
11016E02(-12) BFTX0305IP
11018E02
11020E02(-16)
11020E03(-16) Recommended Cutting Conditions
11022E03
11025E02  H22
11025E03(-20)
11025E04(-20)
11028E04
11030E04
11032E02 TRDR08IP
11032E03 1,5
BFTX0306IP
11032E04
11032E05(-25)
11035E05
11040E02
11040E04
11040E06
11050E05
11050E07
11063E08
11080E10

H24 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
"Wave Mill" Series
WEZ 11000 E
Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light Cut
General Purpose
Roughing

ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

ACM200

ACM300
RE

DL2000

T2500A
Cat. No.
(mm)

H20
AOMT 11T302PEER-G l l l l l l l – – l 0,2
11T304PEER-G l l l l l l l – – l 0,4
11T308PEER-G l l l l l l l – – l 0,8
11T312PEER-G l l l l l l l – – l 1,2
11T316PEER-G l l l l l l l – – l 1,6
11T320PEER-G l l l l l l l – – l 2,0
11T324PEER-G l l l l l l l – – l 2,4
11T330PEER-G l l l l l l l – – l 3,0
11T332PEER-G l l l l l l l – – l 3,2 RE
AOMT 11T304PEER-H l l l l l l l – – – 0,4
11T308PEER-H l l l l l l l – – – 0,8

7,5
11T312PEER-H l l l l l l l – – – 1,2

20°
11T316PEER-H l l l l l l l – – – 1,6
AOET 11T302PEER-F m – – – – – – – – – 0,2 12,8 3,6
11T304PEER-F l – – – – – – – – – 0,4
11T308PEER-F l – – – – – – – – – 0,8
11T312PEER-F m – – – – – – – – – 1,2
AOET 11T302PEER-P16 m – – – – – – – – – 0,2
11T304PEER-P16 m – – – – – – – – – 0,4
11T308PEER-P16 m – – – – – – – – – 0,8
11T312PEER-P16 m – – – – – – – – – 1,2
11T302PEER-P20 m – – – – – – – – – 0,2
11T304PEER-P20 m – – – – – – – – – 0,4
11T308PEER-P20 m – – – – – – – – – 0,8 L: Low cutting force
G: General purpose
11T312PEER-P20 m – – – – – – – – – 1,2 H: Strong edge
11T302PEER-P25 m – – – – – – – – – 0,2 F: Finishing
P: High-precision machining
11T304PEER-P25 m – – – – – – – – – 0,4 S: Non ferrous metals
11T308PEER-P25 m – – – – – – – – – 0,8
11T312PEER-P25 m – – – – – – – – – 1,2 *P16 is applicable to cutter diameters Ø 14 mm

Indexable
Endmills
and Ø 16 mm.
AOET 11T302PEFR-S – – – – – – – m m – 0,2 *P20 is applicable to cutter diameters Ø 18 mm,
11T304PEFR-S – – – – – – – l l – 0,4 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T308PEFR-S – – – – – – – l l – 0,8 Ø 28 mm.
11T312PEFR-S – – – – – – – m m – 1,2
– = Not available

Precautions for Mounting Gap


*When mounting inserts with nose radius of ≥ 3,0 mm, modification
(1) Clean the mounting seat and contact parts. of the body is required.

(2) Apply screw lubrication to the screw thread as


well as the screw head face to prevent seizure. Modify this edge.

Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT11T330PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
(4) After tightening, check that there are no gaps Standard: R = 1 mm
between the surfaces.
C: Chamfer
R: Radius

Wrench

Gap
Insert Body

H25
"Wave Mill" Series
WEZ 11000 EL
New
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM
DMM

DC
DC
LH LS
LF LH LS
LF

Body - WEZ (Long Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 11014EL01 l 14 16 25 95 120 1 0,16 1
11016EL02 l 16 16 25 120 145 2 0,19 1
11016EL02-14 l 16 14 25 120 145 2 0,15 2
11018EL02 l 18 16 25 120 145 2 0,20 2
11020EL02 l 20 20 40 110 150 2 0,31 1
11020EL02-18 l 20 18 25 125 150 2 0,26 2
11022EL02 l 22 20 30 120 150 2 0,32 2
11025EL02 l 25 25 50 120 170 2 0,57 1
11025EL02-22 l 25 22 30 140 170 2 0,46 2
11025EL03 l 25 25 50 120 170 3 0,57 1
11028EL02 l 28 25 30 140 170 2 0,60 2
11030EL02 l 30 25 30 140 170 2 0,62 2
11032EL02 l 32 32 60 110 170 2 0,97 1
11032EL02-30 l 32 30 30 140 170 2 0,88 2
11032EL03 l 32 32 60 110 170 3 0,96 1
11035EL02 l 35 32 30 140 170 2 1,02 2
11035EL03 l 35 32 30 140 170 3 1,00 2
11040EL02 l 40 32 30 140 170 2 1,08 2
11050EL03 l 50 32 30 140 170 3 1,19 2
Inserts are sold separately.
Indexable
Endmills

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 025 E L 02 - 22
Applicable Cutters
Cutter Insert Cutter Round Long Number Shank
Series Size Diameter Shank Type of Teeth Diameter
WEZ 11014EL01 2,0
11016EL02(-14) BFTX0305IP
11018EL02
11020EL02(-18) Recommended Cutting Conditions
11022EL02
11025EL02(-22)  H22
11025EL03
11028EL02 TRDR08IP
1,5
11030EL02
BFTX0306IP
11032EL02(-30)
11032EL03
11035EL02
11035EL03
11040EL02
11050EL03

H26 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
"Wave Mill" Series
WEZ 11000 E
Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light Cut
General Purpose
Roughing

ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

ACM200

ACM300
RE

DL2000

T2500A
Cat. No.
(mm)

H20
AOMT 11T302PEER-G l l l l l l l – – l 0,2
11T304PEER-G l l l l l l l – – l 0,4
11T308PEER-G l l l l l l l – – l 0,8
11T312PEER-G l l l l l l l – – l 1,2
11T316PEER-G l l l l l l l – – l 1,6
11T320PEER-G l l l l l l l – – l 2,0
11T324PEER-G l l l l l l l – – l 2,4
11T330PEER-G l l l l l l l – – l 3,0
11T332PEER-G l l l l l l l – – l 3,2 RE
AOMT 11T304PEER-H l l l l l l l – – – 0,4
11T308PEER-H l l l l l l l – – – 0,8

7,5
11T312PEER-H l l l l l l l – – – 1,2

20°
11T316PEER-H l l l l l l l – – – 1,6
AOET 11T302PEER-F m – – – – – – – – – 0,2 12,8 3,6
11T304PEER-F l – – – – – – – – – 0,4
11T308PEER-F l – – – – – – – – – 0,8
11T312PEER-F m – – – – – – – – – 1,2
AOET 11T302PEER-P16 m – – – – – – – – – 0,2
11T304PEER-P16 m – – – – – – – – – 0,4
11T308PEER-P16 m – – – – – – – – – 0,8
11T312PEER-P16 m – – – – – – – – – 1,2
11T302PEER-P20 m – – – – – – – – – 0,2
11T304PEER-P20 m – – – – – – – – – 0,4
11T308PEER-P20 m – – – – – – – – – 0,8 L: Low cutting force
G: General purpose
11T312PEER-P20 m – – – – – – – – – 1,2 H: Strong edge
11T302PEER-P25 m – – – – – – – – – 0,2 F: Finishing
P: High-precision machining
11T304PEER-P25 m – – – – – – – – – 0,4 S: Non ferrous metals
11T308PEER-P25 m – – – – – – – – – 0,8
11T312PEER-P25 m – – – – – – – – – 1,2 *P16 is applicable to cutter diameters Ø 14 mm

Indexable
Endmills
and Ø 16 mm.
AOET 11T302PEFR-S – – – – – – – m m – 0,2 *P20 is applicable to cutter diameters Ø 18 mm,
11T304PEFR-S – – – – – – – l l – 0,4 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T308PEFR-S – – – – – – – l l – 0,8 Ø 28 mm.
11T312PEFR-S – – – – – – – m m – 1,2
– = Not available

Precautions for Mounting Gap


*When mounting inserts with nose radius of ≥ 3,0 mm, modification
(1) Clean the mounting seat and contact parts. of the body is required.

(2) Apply screw lubrication to the screw thread as


well as the screw head face to prevent seizure. Modify this edge.

Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT11T330PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
(4) After tightening, check that there are no gaps Standard: R = 1 mm
between the surfaces.
C: Chamfer
R: Radius

Wrench

Gap
Insert Body

H27
"Wave Mill" Series
WEZ 17000 E
New
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM

DMM
DC

DC
LH LS
LF LH LS
LF

Body - WEZ (Shank Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 17025E02 l 25 25 35 85 120 2 0,38 1
17025E02-20 l 25 20 35 85 120 2 0,25 2
17028E02 l 28 25 35 85 120 2 0,40 2
17030E03 l 30 25 40 90 130 3 0,43 2
17032E02 l 32 32 40 90 130 2 0,71 1
17032E03 l 32 32 40 90 130 3 0,69 1
17032E03-25 l 32 25 40 90 130 3 0,44 2
17035E03 l 35 32 40 90 130 3 0,72 2
17040E03 l 40 32 30 105 135 3 0,81 2
17040E04 l 40 32 30 105 135 4 0,79 2
17050E03 l 50 32 30 105 135 3 0,93 2
17050E03-42 l 50 42 30 105 135 3 1,41 2
17050E05 l 50 32 30 105 135 5 0,89 2
17050E05-42 l 50 42 30 105 135 5 1,37 2
17063E04 l 63 32 30 105 135 4 1,10 2
17063E04-42 l 63 42 30 105 135 4 1,58 2
17063E06 l 63 32 30 105 135 6 1,08 2
17063E06-42 l 63 42 30 105 135 6 1,56 2
17080E07 l 63 32 30 105 135 7 1,39 2
Inserts are sold separately.
Indexable
Endmills

Spare Parts Identification Details


Insert Screw Wrench WEZ 17 032 E 02 - 30
Applicable Cutters
Cutter Insert Cutter Round Number Shank
Series Size Diameter Shank of Teeth Diameter
WEZ 17025E02(-20)
17028E02 BFTX0407IP
17030E03
17032E02 Recommended Cutting Conditions
17032E03(-25)
17035E03  H22
17040E03 3,0 TRDR15IP
17040E04
BFTX0409IP
17050E03(-42)
17050E05(-42)
17063E04(-42)
17063E06(-42)
17080E07

H28 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
"Wave Mill" Series
WEZ 17000 E
Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light Cut
General Purpose
Roughing

ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

ACM200

ACM300
RE

DL2000

T2500A
Cat. No.
(mm)

H20
AOMT 170502PEER-L l – l – l l l – – l 0,2
170504PEER-L l – l – l l l – – l 0,4
170508PEER-L l – l – l l l – – l 0,8
170512PEER-L l – l – l l l – – l 1,2
170516PEER-L l – l – l l l – – l 1,6
AOMT 170502PEER-G l l l l l l l – – l 0,2
170504PEER-G l l l l l l l – – l 0,4
170508PEER-G l l l l l l l – – l 0,8
170512PEER-G l l l l l l l – – l 1,2
170516PEER-G l l l l l l l – – l 1,6
170520PEER-G l l l l l l l – – l 2,0
170524PEER-G l l l l l l l – – l 2,4 RE
170530PEER-G l l l l l l l – – l 3,0
170532PEER-G

10,5
l l l l l l l – – l 3,2
170540PEER-G – – 4,0

20°
l l l l l l l l
170550PEER-G l l l l l l l – – l 5,0 19,5 5,5
170564PEER-G l l l l l l l – – l 6,4
AOMT 170504PEER-H l l l l l l l – – – 0,4
170508PEER-H l l l l l l l – – – 0,8
170512PEER-H m l l l l l l – – – 1,2
170516PEER-H l l l l l l l – – – 1,6
AOET 170502PEER-F m – – – – – – – – – 0,2
170504PEER-F l – – – – – – – – – 0,4
170508PEER-F l – – – – – – – – – 0,8
170512PEER-F m – – – – – – – – – 1,2
AOET 170502PEER-P25 m – – – – – – – – – 0,2
170504PEER-P25 m – – – – – – – – – 0,4
170508PEER-P25 m – – – – – – – – – 0,8
170512PEER-P25 m – – – – – – – – – 1,2

Indexable
L: Low cutting force

Endmills
170502PEER-P32 m – – – – – – – – – 0,2 G: General purpose
H: Strong edge
170504PEER-P32 m – – – – – – – – – 0,4 F: Finishing
170508PEER-P32 m – – – – – – – – – 0,8 P: High-precision machining
S: Non ferrous metals
170512PEER-P32 m – – – – – – – – – 1,2
AOET 170502PEFR-S – – – – – – – m m – 0,2 *P25 is applicable to cutter diameters Ø 25 mm
170504PEFR-S – – – – – – – l l – 0,4 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170508PEFR-S – – – – – – – l l – 0,8 Ø 32 mm and Ø 35 mm.
170512PEFR-S – – – – – – – m m – 1,2
– = Not available

Precautions for Mounting Gap


*When mounting inserts with nose radius of ≥ 3,0 mm, modification
(1) Clean the mounting seat and contact parts. of the body is required.

(2) Apply screw lubrication to the screw thread as


well as the screw head face to prevent seizure. Modify this edge.

Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT170530PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
(4) After tightening, check that there are no gaps Nose radius = 4,0 mm: C = 2 mm
between he surfaces. (AOMT170540PEER)
Nose radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Wrench Nose radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

Gap
Insert Body

H29
"Wave Mill" Series
WEZ 17000 EL
New
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM

DMM
DC

DC
LH LS
LF LH LS
LF

Body - WEZ (Long Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 17025EL02 l 25 25 50 120 170 2 0,55 1
17028EL02 l 28 25 50 120 170 2 0,57 2
17030EL02 l 30 25 50 120 170 2 0,59 2
17032EL02 l 32 32 60 110 170 2 0,94 1
17032EL02-30 l 32 30 50 120 170 2 0,85 2
17032EL03 l 32 32 60 110 170 3 0,92 1
17035EL02 l 35 32 50 120 170 2 0,98 2
17040EL02 l 40 32 50 120 170 2 1,09 2
17040EL03 l 40 32 50 120 170 3 1,08 2
17040EL04 l 40 32 50 120 170 4 1,05 2
17050EL03 l 50 32 50 120 170 3 1,29 2
17050EL03-42 l 50 42 50 120 170 3 1,83 2
17050EL05 l 50 32 50 120 170 5 1,25 2
17050EL05-42 l 50 42 50 120 170 5 1,79 2
17063EL04 l 63 32 50 120 170 4 1,61 2
17063EL04-42 l 63 42 50 120 170 4 2,16 2
17063EL06 l 63 32 50 120 170 6 1,58 2
17063EL06-42 l 63 42 50 120 170 6 2,13 2
Inserts are sold separately.
Indexable
Endmills

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 025 E L 02 - 22
Applicable Cutters
Cutter Insert Cutter Round Long Number Shank
Series Size Diameter Shank Type of Teeth Diameter
WEZ 17025EL02
17028EL02 BFTX0407IP
17030EL02
17032EL02(-30) Recommended Cutting Conditions
17032EL03
17035EL02  H22
17040EL02 3,0 TRDR15IP
17040EL03
BFTX0409IP
17040EL04
17050EL03(-42)
17050EL05(-42)
17063EL04(-42)
17063EL06(-42)

H30 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
"Wave Mill" Series
WEZ 17000 EL
Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light Cut
General Purpose
Roughing

ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

ACM200

ACM300
RE

DL2000

T2500A
Cat. No.
(mm)

H20
AOMT 170502PEER-L l – l – l l l – – l 0,2
170504PEER-L l – l – l l l – – l 0,4
170508PEER-L l – l – l l l – – l 0,8
170512PEER-L l – l – l l l – – l 1,2
170516PEER-L l – l – l l l – – l 1,6
AOMT 170502PEER-G l l l l l l l – – l 0,2
170504PEER-G l l l l l l l – – l 0,4
170508PEER-G l l l l l l l – – l 0,8
170512PEER-G l l l l l l l – – l 1,2
170516PEER-G l l l l l l l – – l 1,6
170520PEER-G l l l l l l l – – l 2,0
170524PEER-G l l l l l l l – – l 2,4 RE
170530PEER-G l l l l l l l – – l 3,0
170532PEER-G

10,5
l l l l l l l – – l 3,2
170540PEER-G – – 4,0

20°
l l l l l l l l
170550PEER-G l l l l l l l – – l 5,0 19,5 5,5
170564PEER-G l l l l l l l – – l 6,4
AOMT 170504PEER-H l l l l l l l – – – 0,4
170508PEER-H l l l l l l l – – – 0,8
170512PEER-H m l l l l l l – – – 1,2
170516PEER-H l l l l l l l – – – 1,6
AOET 170502PEER-F m – – – – – – – – – 0,2
170504PEER-F l – – – – – – – – – 0,4
170508PEER-F l – – – – – – – – – 0,8
170512PEER-F m – – – – – – – – – 1,2
AOET 170502PEER-P25 m – – – – – – – – – 0,2
170504PEER-P25 m – – – – – – – – – 0,4
170508PEER-P25 m – – – – – – – – – 0,8
170512PEER-P25 m – – – – – – – – – 1,2

Indexable
L: Low cutting force

Endmills
170502PEER-P32 m – – – – – – – – – 0,2 G: General purpose
H: Strong edge
170504PEER-P32 m – – – – – – – – – 0,4 F: Finishing
170508PEER-P32 m – – – – – – – – – 0,8 P: High-precision machining
S: Non ferrous metals
170512PEER-P32 m – – – – – – – – – 1,2
AOET 170502PEFR-S – – – – – – – m m – 0,2 *P25 is applicable to cutter diameters Ø 25 mm
170504PEFR-S – – – – – – – l l – 0,4 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170508PEFR-S – – – – – – – l l – 0,8 Ø 32 mm and Ø 35 mm.
170512PEFR-S – – – – – – – m m – 1,2
q = Available from April 2020 – = Not available

Precautions for Mounting Gap


*When mounting inserts with nose radius of ≥ 3,0 mm, modification
(1) Clean the mounting seat and contact parts. of the body is required.

(2) Apply screw lubrication to the screw thread as


well as the screw head face to prevent seizure. Modify this edge.

Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT170530PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
(4) After tightening, check that there are no gaps Nose radius = 4,0 mm: C = 2 mm
between the surfaces. (AOMT170540PEER)
Nose radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Wrench Nose radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

Gap
Insert Body

H31
"Wave Mill" Series For the Smooth and Reliable Cutting Action

WEX Type
General Features Ramping (Slant Milling)
Wide Application Range Tool Diam. Max. Ramping Angle
ØD Type 1000 Type 2000 Type 3000
10 2°30'
12 1°45'
14 1°25' 1°40‘
16 1°00 1°20‘
18 0°45' 1°10‘
20 0°30' 1°00‘
25 0°30' 0°45‘ 1°30‘
32 0°25‘ 0°35' 1°00‘
40 0°20‘ 0°25‘ 0°45‘
50 0°15‘ 0°20' 0°30‘
63 0°10‘ 0°15‘ 0°20'
80 0°15'
100 −
Maximum ramping angle (a max. max.) depends on cutter diameter.

Precision insert with strong cutting edge and low cutting force Wide Variety of Inserts
Wave shaped cutting edge design lowers cutting resistance yet improves 6 types of chipbreaker design
cutting edge strength. (L, G, H, E, EH and S)
Achieving high quality finish with high precision cutting edge. 9 milling grades for a wide range of
Smooth cutting even for deep grooves and low rigidity machines. work materials and applications.
- ACP100, ACP200, ACP300
High precision curved High rake wave (steel milling grades)
cutting edge cutting edge - ACK200, ACK300
Large angle (cast iron milling grades)
- ACM200, ACM300
Wide

(stainless steel, exotic alloy milling


Thick

grades)
Screw hole size increased - DL1000, H1
(aluminium milling grades)

High Durable Body


Special surface treatment improves
corrosion resistance as well as scratch
resistance.
Internal Coolant Holes Increased screw size improves clam-
Indexable
Endmills

ping force and durability.


Improved chip evacuation with
air or coolant supply.

Product Range
Diameter Range (mm)
Type Cat. No. Series Ø 10 Ø 20 Ø 40 Ø 60
Image

WEX 1000E Short Type 10 25

WEX 1000EL Long Type 10 20

WEX 2000E Short Type 14 63

WEX 2000EL Long Type 14 40


Shank

WEX 2000EW Weldon Shank Short Type 16 20

WEX 3000E Short Type 25 63

WEX 3000EL Long Type 25 40

WEX 3000EW Weldon Shank Short Type 25 32 WEX3000 WEX2000 WEX1000

WEX 1000F Shell Type 32 63


Shell

WEX 2000F Shell Type 40 63

WEX 3000F Shell Type 40 63  G48


Modular

WEX 2000M ModularType 16 40

WEX 3000M Modular Type 25 40

H32
"Wave Mill" Series
Inserts for WEX Type
WEX1000 Type Expansion
- Efficient machining via high number of inserts
- Precise insert change tolerance provides high surface roughness qualitiy
- High shoulder accuracy due to optimized cutting edge
- Stable cutting conditions when utilising low rigidity machines
- Economic advantages using small AXMT06 inserts
WEX3000 WEX2000 WEX1000

Application Range Chipbreaker Selection


Shoulder Milling

Good
S
L

Edge Sharpness
Depth of cut (mm)

G E
EH
H

Cutting Edge Strength High

Feed rate per tooth (mm/t)

Characteristics
Work Material Steel, Cast Iron Stainless Steel, Exotic Alloy Aluminium
L G H E EH S
Chipbreaker

Indexable
Endmills
Features Low Cutting Force General Purpose Strong Edged General Purpose Strong Edged High Rake
Chipbreaker Profile
for 1000 Series 25° 25° 15°
Insert
Chipbreaker Profile
for 2000 Series 28° 20° 17° 17° 27°
Insert
Chipbreaker Profile
for 3000 Series 25° 20° 5° 14° 8° 30°
Insert
Light cut, Main chipbreaker Roughing,
Light cutting Heavy interrupted Aluminium,
Application low rigidity milling general purpose heavy interrupted and
to general purpose machining non-ferrous metal
and reduced burrs to interrupted milling hardened steel milling

Grade Selection CVD PVD

ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide

Coated Carbide
Coated Carbide

Carbide

H33
"Wave Mill" Series
WEX 1000 E Type
WEX 1000 E/EL
Shank Type Rake Radial 8°–15° 5 mm
Angle Axial 16°–24° 90°

Body (Short Type „E“)


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DMM LH LS LF Teeth (kg)
WEX 1010 E l 10 10 17 33 50 2 0,03
1012 E l 12 12 20 60 80 3 0,06
1014 E l 14 16 22 59 80 3 0,10
1016 E l 16 16 20 72 90 4 0,12
1018 E l 18 20 20 80 100 4 0,21
WEX 1020 E l 20 20 22 78 100 5 0,22
1025 E l 25 20 25 90 115 7 0,27

Body (Long Type „EL“)


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DMM LH LS LF Teeth (kg)
WEX 1010 EL l 10 8 17 83 100 2 0,03
1012 EL l 12 10 20 100 120 2 0,06
1014 EL l 14 12 20 125 145 3 0,11
1016 EL l 16 14 20 140 160 3 0,17
1016 EL15 l 16 15 20 140 160 3 0,19
1018 EL l 18 16 20 160 180 3 0,25
WEX 1020 EL l 20 18 25 175 200 4 0,36
1020 EL19 l 20 19 25 175 200 4 0,38
Inserts are not included.

Inserts for WEX1000 Type


RE
4,10

15°
Indexable

7,20 2,52
Endmills

Application Coated Carbide Carbide DLC


High Speed / Light cut P K M
S
K
N N
General Purpose P K M
S
M
S N
Roughing P P K M
S
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

Radius
DL1000

Cat. No.
RE
H1

AXMT 060204 PDER-L m  m m    – – 0,4


060208 PDER-L m m m m m m m – – 0,8
060212 PDER-L m m m m m m m – – 1,2
AXMT 060204 PDER-G m   m m  m – – 0,4
060208 PDER-G m   m m   – – 0,8
060212 PDER-G m  m m m m  – – 1,2
AXMT 060204 PDER-H m   m  m  – – 0,4
060208 PDER-H m   m    – – 0,8
060212 PDER-H m m m m m m m – – 1,2
AXMT 060202 PDFR-S – – – – – – – m m 0,2
L - Low cutting force S - For aluminium alloy
G - General type
H - Strong cutting edge

Identification Details
WEX 1 016 EL 15
Cutter 1000 Cutter Shank Shank
Series Series Diameter Type Diameter

Spare Parts
Screw Wrench
Applicable Endmill
0,5
BFTX 01804 IP TRX 06 IP WEX 1000

H34  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
"Wave Mill" Series "Wave Mill" Series
WEX 2000 E Type WEX 2000 M Type
WEX 2000 E/EL WEX 2000 M
Shank Type Rake Radial 8°–15° 10 mm Modular Type Rake Radial 10°–18°
10mm
Angle Axial 16°–24° 90° Angle
Axial 14°–25° 90°

Body (Short Type „E“) Head


Dimensions (mm) No. of Weight Dimensions (mm) No. of

Stock
Cat. No. Stock Teeth (kg) Cat. No.
DC DMM LH LS LF DC DCONCRKS OAL LF LS2 LS L11 H Teeth
WEX 2014 E l 14 16 25 55 80 1 0,10 WEX 2016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2
2016 E l 16 16 25 75 100 2 0,13 2018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2
2018 E l 18 16 25 75 100 2 0,14 WEX 2020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3
WEX 2020 E l 20 20 30 80 110 3 0,22 2022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3
2022 E l 22 20 30 80 110 3 0,23 WEX 2025M12Z4 l 25 12,5 M12 56 35 5 21 10 19 4
WEX 2025 E l 25 25 35 85 120 4 0,38 2028M12Z4 q 28 12,5 M12 56 35 5 21 10 19 4
2028 E q 28 25 35 85 120 4 0,39 WEX 2030M16Z4 q 30 17,0 M16 63 40 5 23 10 24 4
2030 E l 30 25 35 85 120 4 0,40 2032M16Z5 l 32 17,0 M16 63 40 5 23 10 24 5
WEX 2032 E l 32 32 40 90 130 5 0,70 2040M16Z6 q 40 17,0 M16 63 40 5 23 10 24 6
2040 E m 40 32 30 120 150 6 0,91 Inserts are not included.
WEX 2050 E m 50 32 30 120 150 7 1,02
2063 E m 63 32 30 120 150 8 1,22
Inserts for WEX2000 Type
Body (Long Type „EL“)
Dimensions (mm) No. of Weight
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
WEX 2014 EL l 14 16 25 95 120 1 0,14 Application Coated Carbide Carbide DLC
2016 EL l 16 16 25 120 145 2 0,19 High Speed / Light cut P K M
S
K
N N
2018 EL q 18 16 25 120 145 2 0,19 M M
General Purpose P K S S N
WEX 2020 EL l 20 20 40 110 150 2 0,32 M
2022 EL q 22 20 30 120 150 2 0,33 Roughing P P K S

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
WEX 2025 EL l 25 25 50 120 170 2 0,55 Radius

DL1000
2028 EL m 28 25 30 140 170 2 0,59 Cat. No.
RE

H1
2030 EL m 30 25 30 140 170 2 0,60
WEX 2032 EL m 32 32 60 120 180 2 0,99 AXMT 123504 PEER-G     – – 0,4
2040 EL q 40 32 30 150 180 2 1,12 123508 PEER-G     – – 0,8

Indexable
Endmills
123512 PEER-G     – – 1,2
AXMT 123504 PEER-H     – – 0,4
123508 PEER-H  – – 0,8
Body (Long Type „E“ + Small Shank) 123512 PEER-H 
  
– – 1,2
Dimensions (mm) No. of Weight
  m 
Cat. No. Stock AXMT 123504 PEER-E   – – 0,4
DC DMM LH LS LF Teeth (kg) 123508 PEER-E p   – – 0,8
WEX 2016 EL15 q 16 15 25 120 145 2 0,17 123512 PEER-E   – – 1,2
2020 EL19 l 20 19 40 110 150 2 0,30 AXMT 123508 PEER-EH p   – – 0,8
2025 EL24 l 25 24 50 120 170 2 0,53 AXET 123502 PEFR-S – – – – – – –   0,2
2025 EL24Z3 q 25 24 50 120 170 3 0,50 123504 PEFR-S – – – – – – –   0,4
2032 EL30Z4 q 32 30 60 120 180 2 0,95 123508 PEFR-S – – – – – – –   0,8
G - General type – Unable to produce
H - Strong cutting edge
Body (Weldon Shank Short Type „EW“) E - For stainless steel / exotic alloy
Dimensions (mm) No. of Weight EH - Strong edge for stainless steel / exotic alloy
Cat. No. Stock DC DMM LH LS LF Teeth (kg) S - For aluminium alloy

WEX 2016 EW l 16 16 25 75 100 2 0,12


2020 EW l 20 20 30 80 110 3 0,21 Identification Details
Inserts are not included.
WEX 2 016 M08 Z2
Identification Details Cutter 2000 Cutter Mounting No. of
Series Series Diameter Screw Size Teeth
WEX 2 016 EL 15
Cutter 2000 Cutter Shank Shank  H5
Series Series Diameter Type Diameter

Spare Parts Spare Parts


Screw Wrench Screw Wrench
Applicable Endmill Applicable Endmill
2,0
BFTX 0305 IP WEX 2014 – WEX 2018 BFTX 0305 IP 2,0 WEX 2016M, WEX 2018M
TRDR 08 IP TRDR 08 IP
BFTX 0306 IP WEX 2020 – WEX 2063 BFTX 0306 IP 2,0 WEX 2020M – WEX 2040M
BFTX 0407 IP 3,0 WEX 3025M – WEX 3030M
TRDR 15 IP
BFTX 0409 IP 3,0 WEX 3032M – WEX 3040M

H35
"Wave Mill" Series "Wave Mill" Series
WEX 3000 E Type WEX 3000 M Type
WEX 3000 E/EL WEX 3000 M
Shank Type Rake Radial 8°–15°
14 mm Modular Type Rake Radial 8°–15° 14 mm
Angle Axial
16°–24° 90° Angle Axial 16°–24° 90°

Body (Short Type „E“) Head


Dimensions (mm) No. of Weight Dimensions (mm) No. of

Stock
Cat. No. Stock DC DMM LH LS LF Teeth (kg) Cat. No.
DC DCONCRKS OAL LF LS2 LS L11 H Teeth
WEX 3025 E l 25 25 35 85 120 2 0,37 WEX 3025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
3028 E q 28 25 35 85 120 2 0,39 3028M12Z2 q 28 12,5 M12 56 35 5 21 10 19 2
3030 E q 30 25 40 90 130 3 0,42 WEX 3030M16Z3 q 30 17,0 M16 63 40 5 23 10 24 3
WEX 3032 E l 32 32 40 90 130 3 0,67 3032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
3035 E q 35 32 40 90 130 3 0,69 3035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3
3040 E l 40 32 50 120 170 4 1,01 3040M16Z4 q 40 17,0 M16 63 40 5 23 10 24 4
3050 E q 50 32 50 120 170 5 1,23 Inserts are not included.
3063 E q 63 32 50 120 170 6 1,58

Body (Short Type „E“ + Small Shank) Inserts for WEX3000 Type
Dimensions (mm) No. of Weight
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
WEX 3025 E20 q 25 20 35 85 120 2 0,25
3032 E25 q 32 25 40 90 130 3 0,43
Application Coated Carbide Carbide DLC
M K
Body (Long Type „EL“) High Speed / Light cut P K S N N
General Purpose P K M
S
M
S N
Dimensions (mm) No. of Weight Roughing P P K M
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
S

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
Radius

DL1000
WEX 3025 EL  25 25 50 120 170 2 0,54
Cat. No.
3028 EL q 28 25 50 120 170 2 0,56 RE

H1
3030 EL q 30 25 60 120 180 2 0,60 AXMT 170508 PEER-L – – 0,8
   m 
WEX 3032 EL  32 32 60 120 180 2 0,95 AXMT 170504 PEER-G m  – – 0,4
  
3035 EL q 35 32 60 120 180 2 0,98 170508 PEER-G – – 0,8
    
3040 EL  40 32 80 140 220 2 1,38
Indexable
Endmills

170512 PEER-G m   m  – – 1,2


170516 PEER-G m   m  – – 1,6
170520 PEER-G* m     – – 2,0
Body (Weldon Shank Short Type „EW“) 170530 PEER-G*      – – 3,0
Dimensions (mm) No. of Weight AXMT 170508 PEER-H      – – 0,8
Cat. No. Stock DC DMM LH LS LF Teeth (kg) 170512 PEER-H l l l   – – 1,2
WEX 3025 EW  25 25 35 85 120 2 0,36 AXMT 170504 PEER-E   – – 0,4
3032 EW  32 32 40 90 130 3 0,65 170508 PEER-E p   – – 0,8
Inserts are not included. 170512 PEER-E   – – 1,2
170516 PEER-E m  – – 1,6
170520 PEER-E* m  – – 2,0
* ATTENTION:

If nose radius of inserts is 2,0 mm or more please
modify cutter body as indicated.
170530 PEER-E*   – – 3,0
AXMT 170508 PEER-EH p   – – 0,8
Standard Chamfer is 0,5 mm by 45 degrees AXET 170502 PEFR-S – – – – – – –   0,2
170504 PEFR-S – – – – – – –   0,4
170508 PEFR-S – – – – – – –   0,8
L - Low cutting force
– Unable to produce
Increase Chamfer to 1 mm x 45 degrees G - General type
* Cutter body modifi-
when using 2,0 mm radius inserts H - Strong cutting edge cation is required
AXMT 170520PEER E - For stainless steel / exotic alloy
EH - Strong edge for stainless steel / exotic alloy
S - For aluminium alloy
Increase chamfer to 1,5 mm x 45 degrees
when using 3,0 mm radius inserts
AXMT 170530 PEER
Identification Details

WEX 3 025 M12 Z2


Spare Parts Cutter
Series
3000
Series
Cutter
Diameter
Mounting
Screw Size
No. of
Teeth
Screw Wrench
Applicable Endmill

BFTX 0407 IP
3,0
WEX 3025 – WEX 3030
 H5
TRDR 15 IP
BFTX 0409 IP WEX 3032 – WEX 3063

H36  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
"Wave Mill" Series
WEX Type
Recommended Cutting Conditions 1,0 mm

4 mm
WEX1000 Series
Cutter: WEX1012E Insert: AXMT060208PDER -
Cutting Data: ap = 4 mm, ae = 1 mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide

Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300
ISO Material HB Feed Rate (mm/tooth)
0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 280 240 220 240 220 200 220 200 180

, <0, 45%C, annealed 190 G 200 180 160 180 160 140 180 160 140

, <0, 45%C, tempered 250 G 180 120 140 160 140 120 150 130 110

, <0, 75%C, annealed 270 G 160 140 120 150 130 110 130 110 110

, <0, 75%C, tempered 300 G 100 80 70 90 70 60 70 60 50
P Low alloyed steel, annealed 180 G 200 180 160 180 160 150 160 150 130

, tempered 275 G 130 110 90 120 100 90 100 90 80

, tempered 300 G 120 100 80 100 90 80 90 80 60

, tempered 350 G 90 80 60 80 70 60 70 60 40
High alloyed and tool steel, annealed 200 G 180 170 160 170 160 130 150 140 120

, tempered 325 G 100 80 60 80 60 50 60 50 30
Stainless steel, ferritic/martensitic, annealed 200 E 175 150 120 140 130 110
M Martensitic, tempered 240 E 140 120 100 120 100 90
Austenitic, plunged 180 E 180 160 140 160 140 130
Grey cast iron G 240 220 200 220 200 180
K
Nodular cast iron G 160 140 120 140 120 100
S High tempered resist. alloys, Fe based, annealed E 50 35 45 25
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

12,5 mm
WEX2000 Series
3 mm
Cutter: WEX2025E Insert: AXMT123508PEER -

Indexable
Endmills
Cutting Data: ap = 3 mm, ae = 12,5 mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide
Chipbreaker

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000


ISO Material HB Feed Rate (mm/tooth)
0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,05 0,15 0,22
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 380 350 330 350 330 315 330 315 295

, <0, 45%C, annealed 190 G 285 255 235 255 235 220 235 220 220

, <0, 45%C, tempered 250 G 235 210 190 210 190 170 190 170 150

, <0, 75%C, annealed 270 G 190 162 143 171 152 133 152 133 115

, <0, 75%C, tempered 300 G 145 115 95 115 95 75 95 75 55
P Low alloyed steel, annealed 180 G 265 235 220 235 220 200 220 200 180

, tempered 275 G 170 145 125 150 130 115 130 115 95

, tempered 300 G 150 125 105 135 115 95 115 95 75

, tempered 350 G 125 95 75 105 85 65 85 65 45
High alloyed and tool steel, annealed 200 G 235 210 190 210 190 170 190 170 150

, tempered 325 G 125 95 75 95 75 55 75 55 35
Stainless steel, ferritic/martensitic, annealed 200 E 175 155 125 155 140 110
M Martensitic, tempered 240 EH 160 140 110 145 125 100
Austenitic, plunged 180 E 190 170 140 170 150 125
Grey cast iron G 285 255 235 255 235 220
K
Nodular cast iron G 190 160 140 160 140 125
High tempered resist. alloys, Fe based, annealed 300 E 50 40 45 35
S 330 E 35 25 30 20

, hardened
Aluminium alloy, Si < 13% S 1000 750 500
N Aluminium alloy, Si > 13% S 250 200 170
Copper alloy S 350 330 300
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

H37
"Wave Mill" Series
WEX Type
Recommended Cutting Conditions
16 mm
WEX3000 Series
Cutter: WEX30325E Insert: AXMT170508PEER - 5 mm

Cutting Data: ap = 5 mm, ae = 16 mm, dry


Coated Carbide „Diamond like Carbon“
Coated Carbide

Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ISO Material HB Feed Rate (mm/tooth)
0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 400 370 350 370 350 330 350 330 310

, <0, 45%C, annealed 190 G 300 270 250 270 250 230 250 230 210

, <0, 45%C, tempered 250 G 250 220 200 220 200 180 200 180 160

, <0, 75%C, annealed 270 G 200 170 150 180 160 140 160 140 120

, <0, 75%C, tempered 300 G 150 120 100 120 100 80 100 80 60
P Low alloyed steel, annealed 180 G 280 250 230 250 230 210 230 210 190

, tempered 275 G 180 150 130 160 140 120 140 120 100

, tempered 300 G 160 130 110 140 120 100 120 100 80

, tempered 350 G 130 100 80 110 90 70 90 70 50
High alloyed and tool steel, annealed 200 G 250 220 200 220 200 180 200 180 160

, tempered 325 G 130 100 80 100 80 60 80 60 40
Stainless steel, ferritic/martensitic, annealed 200 E 185 165 135 165 150 120
M Martensitic, tempered 240 EH 170 150 120 150 135 110
Austenitic, plunged 180 E 200 180 150 180 160 135
Grey cast iron G 300 270 250 270 250 230
K Nodular cast iron G 200 170 150 170 150 130
High tempered resist. alloys, Fe based, annealed 300 E 50 30 45 25
S „
, hardened 330 E 50 30 45 25
Aluminium alloy, Si < 13% S 1000 750 500
N Aluminium alloy, Si > 13% S 250 200 170
Copper alloy S 350 330 300
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.
Indexable
Endmills

Recommended Values for Helical Milling and Ramping


Helical Boring Recommended Values for Helical and Plunging
≤ Min. Diameter
Cutter WEX1000 (AXMT06...) WEX2000 (AX T12...) WEX3000 (AX T17...)
External Helical Plunging Helical Plunging Helical Plunging
ø Center uncut portion Diameter Work Diameter Max. Ram- Work Diameter Max. Ram- Work Diameter Max. Ram-
cannot be removed DC Min. Max. ping Angle Min. Max. ping Angle Min. Max. ping Angle
by traverse cutting
with the same cutter. 10 16,0 18,0 2°30'
12 20,0 22,0 1°45'
14 24,0 26,0 1°25' 25,0 27,0 1°40'
≥ Max. Diameter 16 28,0 30,0 1°00' 29,0 31,0 1°20'
18 32,0 34,0 0°45' 33,0 35,0 1°10'
ø Center uncut portion 20 36,0 38,0 0°30' 37,0 39,0 1°00'
can be removed by 22 41,0 43,0 0°50'
traverse cutting with 25 46,0 48,0 0°30' 47,0 49,0 0°45' 44,5 48,0 1°30'
the same cutter.
28 53,0 55,0 0°45' 50,5 54,0 1°10'
30 57,0 59,0 0°40' 54,5 58,0 1°10'
32 60,0 62,0 0°25' 61,0 63,0 0°35' 58,5 62,0 1°00'
35 64,5 68,0 0°50'
Plunging
40 76,0 78,0 0°20' 77,0 79,0 0°25' 74,5 78,0 0°45'
Use at ≤ RMPX 50 96,0 98,0 0°15' 97,0 99,0 0°20' 94,5 98,0 0°30'
63 122,0 124,0 0°10' 123,0 125,0 0°15' 120,5 124,0 0°20'
80 154,5 158,0 0°15'
RMPX

100
125
The above recommended values are for a nose radius of 0,8 mm.

H38
For the Smooth and Reliable Cutting Action of Aluminium "Wave Mill" Series
WAX Type
Overview
Based on our proven Wavemill design this new range of WAX
cutters is capable of rough and finishing Aluminium Alloys and
other Non Ferrous Metals. It is ideal for high productivity Aluminium
machining to exacting tolerances in the Aircraft, Electronics,
and Automotive industries. The award winning Auroracoat DLC
(diamond like carbon) inserts resist chip adhesion and substantially
increase both tool life and productivity when dry machining
Aluminium helping customers boost compliance with ISO14001
accreditation standards

Advantages l High Productivity


l Dry machining capability
with MQL system
l DLC (diamond like carbon) inserts
l True 90 degree shoulder milling
l Chip adhesion resistance
l Wide range of nose radius

Ramping (Slant Milling) WAX3000 E/EL Type (mm)


Maximum ramping angle (a max. max.) depends on cutter diameter. Cutter Diameter Ramping Angle Depth- of Cut Milling Distance
Minimum milling length (L min) is the ramping distance required to reach the maximum DC RMPX max. ap max. L min
cutting depth (ap max) at the maximum ramping angle of that cutter. 20 8° 10 72
Minimum milling length (L) for any depth can be calculated by the equation below: 25 17° 10 33
32 12° 10 47
40 9° 10 64
L ap
L= (mm)
tan RMPX
WAX3000 RS Type (mm)
Cutter Diameter Ramping Angle Depth- of Cut Milling Distance
DC RMPX max. ap max. L min

Indexable
50 7° 10 82

Endmills
RMPX

60 5° 10 115
ap 80 3° 10 191
100 3° 10 191
125 2° 10 287

Helical Milling Helical Milling Diameter (mm)


øD Cutter Diameter Milling Diameter øD
DC Min. Max.
20 22 33
25 29 43
32 43 57
40 59 73
50 79 93
63 105 119
DC 80 139 153
100 179 193
125 229 243

Maximum Allowable Spindle Speed


Cutter Diameter Spindle Revolution Cutting Speed
DC n (min-1) vc (m/min)
20 14.000 880
25 29.000 2.200
32 25.000 2.500
40 23.000 2.900 Recommended Cutting Conditions
50 20.000 3.100
Work Material Aluminum Alloy
63 18.000 3.500
80 16.000 4.000 Cutting Speed 600–1.200 m/min
100 14.000 4.400
125 13.000 5.100 Feed Rate 0,05–0,25 mm/tooth

H39
"Wave Mill" Series
WAX 3000 E/EL Type
16–18mm 90° Axial rake angle
Radial rake angle

19–25°

(Endmill)
Short Type ”E”
Long Type ”EL”

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 3020 E -3.2 l 20 20 130 60 70 1 0,25
WAX 3025 E -3.2 l 25 25 140 60 80 2 0,42
3025 EL-3.2 l 25 25 200 60 140 2 0,63
WAX 3032 E -3.2 l 32 32 150 70 80 2 0,75
3032 EL-3.2 l 32 32 220 70 150 2 1,2
WAX 3040 E -3.2 l 40 32 160 70 90 3 1,0
3040 EL-3.2 l 40 32 220 70 150 3 1,4

Body (For inserts with nose radius ≥ 4,0 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 3020 E -4.0 l 20 20 130 60 70 1 0,25
WAX 3025 E -4.0 l 25 25 140 60 80 2 0,42
3025 EL-4.0 l 25 25 200 60 140 2 0,63
WAX 3032 E -4.0 l 32 32 150 70 80 2 0,75
3032 EL-4.0 l 32 32 220 70 150 2 1,2
WAX 3040 E -4.0 l 40 32 160 70 90 3 1,0
3040 EL-4.0 l 40 32 220 70 150 3 1,4
Indexable
Endmills

Inserts for WAX 3000 Type Spare Parts


APMX Insert Screw Insert Wrench
RE

Applicable
D1

Endmill
BS

20°

DLC S
Application Coated Carbide
INS
L
BFTX 0408 3,0 TRD 15 WAX 3000 E/EL
High Speed / Light cut K
N N
General Purpose N
Roughing
Dimensions (mm)
DL1000

Cat. No.
APMX INSL BS RE S D1
H1

AECT 160404 PEFRA   18 16,4 1,4 0,4 5 4,4


160408 PEFRA   18 16,4 1,0 0,8 5 4,4
160412 PEFRA   18 16,4 0,6 1,2 5 4,4
160416 PEFRA   17,5 16,4 0,5 1,6 5 4,4
160420 PEFRA   17,5 16,4 0,5 2,0 5 4,4
160430 PEFRA   17 16,4 0,7 3,0 5 4,4
160432 PEFRA   17 16,4 0,5 3,2 5 4,4
AECT 160440 PEFRA   16,5 16,4 0,5 4,0 5 4,4
160450 PEFRA   16 16,4 0,4 5,0 5 4,4

H40 l = Euro stock


q = Delivery on request
 G58 Recommended Tightening Torque (N·m)
"Wave Mill" Series
WAX 4000 E/EL Type
22–24mm 90° Axial rake angle
Radial rake angle

19–25°

(Endmill)
Short Type ”E”
Long Type ”EL”

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 4025E -3.2 q 25 25 140 60 80 1 0,41
4025EL-3.2 q 25 25 200 60 140 1 0,63
WAX 4032E -3.2 q 32 32 150 70 80 1 0,72
4032EL-3.2 q 32 32 220 70 150 1 1,2
WAX 4040E -3.2 q 40 32 160 70 90 2 0,88
4040EL-3.2 q 40 32 220 70 150 2 1,2

Body (For inserts with nose radius ≥ 4,0 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 4025E -4.0 q 25 25 140 60 80 1 0,41
4025EL-4.0 q 25 25 200 60 140 1 0,63
WAX 4032E -4.0 q 32 32 150 70 80 1 0,72
4032EL-4.0 q 32 32 220 70 150 1 1,2
WAX 4040E -4.0 q 40 32 160 70 90 2 0,88
4040EL-4.0 q 40 32 220 70 150 2 1,2

Indexable
Endmills
Inserts for WAX 4000 Type Spare Parts
APMX Insert Screw Insert Wrench
RE

Applicable
Endmill
D1
BS

20°

S
Application DLC
Coated Carbide
INS
L
BFTX 0509 N TRD 20 Ø 25 – Ø 32
High Speed / Light cut K N 5,0
N
BFTX 0511 N TRD 20 Ø 40 – Ø 125
General Purpose N
Roughing
Dimensions (mm)
DL1000

Cat. No.
APMX INSL BS RE S D1
H1

AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6,0


220608 PEFRA q q 24 21,8 1,2 0,8 6,35 6,0
220612 PEFRA q q 24 21,8 0,8 1,2 6,35 6,0
220616 PEFRA q q 24 21,8 0,4 1,6 6,35 6,0
220620 PEFRA q q 24 21,8 0,5 2,0 6,35 6,0
220630 PEFRA q q 23 21,8 0,6 3,0 6,35 6,0
220632 PEFRA q q 23 21,8 0,4 3,2 6,35 6,0
AECT 220640 PEFRA q q 22 21,8 1,2 4,0 6,35 6,0
220650 PEFRA q q 22 21,8 0,4 5,0 6,35 6,0

 G59
H41
Wave Multi-Function Mill
WMM Type

Features
Utilising some of the design features, which made the Wave-Mill so
successful, this multi-functional cutter, which utilizes standard wavy
shaped inserts mounted radially and axially, performs a variety of
operations.
These include slotting, shoulder milling, ramping, pocketing, drilling,
helical cutting etc and eliminates the need to stock a variety of
application specific tools.

Advantages l Multi-functional cutter efficiently performs a l Insert Orientation of WMM Type Cutter
number of cutting operations.
l Excellent for ramping, helical cutting, and Peripheral Central
Insert Insert
pocketing.
l Uses standard inserts interchangeable with
those used on other Wave-Mill cutters
l Strong high rake inserts gives smooth cutting
action.
Peripheral
l Good dimensional stability thanks to long life Inserts
inserts

Multi-purpose l Shoulder Cutting l Slotting l Ramping (Slant Milling)


Applications DIN X5CrNi810 GG25 C50
of
of oving Capable ess
Cutting teel Deep gro ormed rec
ss p e rf tapered
stainles can be of a
il y . E asy chip cutting
tool e a s
a re d hole
l prep
remova
Indexable
Endmills

Tool Dia. : 25 mm Tool Dia. : 25 mm Tool Dia. : 25 mm


Insert : APMT103504PDER (Grade : ACZ350) Insert : APMT 103504PDER (Grade : ACZ310) Insert : APMT103504PDER (Grade : ACZ310)
v c = 200 m/min, f t = 0,1 mm/tooth v c = 180 m/min, f t =0,12 mm/tooth v c = 180 m/min, f t = 0,12 mm/tooth
Axial ap: 15 mm, Radial ae: 25 mm, Air blow Axial ap: 15 mm, R adial ae: 25 mm, Air blow Axial ap: 15 mm, Radial ae: 25 mm, Air blow

l Pocketing l Drilling l Helical Cutting


C50 C50 C50
boring in
ting with a b le of large times
of pocke d from initial of easy
chip C a p
r of 1,2–
1,8
Capable l fee diamete iameter
us latera Capable d drilling
continuo per l a n e r
the cutt pared
d
r ta remova
drilling o ess tool
without
pre
roc without hole
cutting p g e
dama

Tool Dia. : 25 mm Tool Dia. : 25 mm Tool Dia. : 25 mm


Insert : APMT103504PDER (Grade : ACZ350) Insert : APMT103504PDER (Grade : ACZ350) Insert : APMT103504PDER (Grade : ACZ350)
v c = 200 m/min, f t = 0.1 mm/tooth Bore size : 25 mm, Depth : d=15 mm Bore size : 40 mm, Depth : d=30 mm
Axial ap : 15 mm, Radial ae : 2 5mm v c = 200 m/ min, f = 0.1 mm/ rev v c = 300 m/ min, f = 0.1 mm/ rev
Air blow Step feed : 0,5 mm, Air blow Axial feed : t = 15 mm/pitch, Air blow

Recommended Cutting Conditions for WMM(H) 2000 Recommended Cutting Conditions for WMM(H) 3000
Material Carbon steel Stainless steel Cast iron Aluminium Material Carbon steel Stainless steel Cast iron Aluminium
øD Type øD Type
of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy
(mm) ing (mm) ing
vc — 80-120-160 80-100-120 70-150-180 200-300-500 vc — 80-120-160 80-100-120 70-150-180 200-300-500
20 ~ Shoulder mil ing 0,05-0,20 0,05-0,15 0,05-0,20 0,1-0,15-0,2 32 ~ Shoulder mil ing 0,05-0,25 0,05-0,20 0,05-0,25 0,1-0,15-0,2
26 f t Slotting 0,05-0,12 0,05-0,10 0,05-0,12 0,05-0,10 40 f t Slotting 0,05-0,15 0,05-0,12 0,05-0,15 0,05-0,10
Drilling 0,05-0,18 0,05-0,12 0,05-0,18 0,05-0,10 Drilling 0,05-0,20 0,05-0,18 0,05-0,20 0,05-0,10
Grade ACZ330 ACZ350 ACZ310 DL1000 (H1) Grade ACZ330 ACZ350 ACZ310 DL1000 (H1)
[vc =m/min, f t =mm/ tooth] [min.– optimum – max.] [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

H42 p= To be replaced by new item Recommended Tightening Torque (N·m)


"Wave Mill" Series "Wave Mill" Series
WMM (H) 2000 E/EL
EW/ELW Type WMM (H) 3000 E/EL
EW/ELW Type
WMMH …EW WMMH …EW

APMX WMM …E APMX WMM …E

DMM h7

DMM h7
DC

DC
LH LS LH LS
LF LF

Body Body
Dimensions (mm) Total Effective Dimensions (mm) Total Effective
Cat. No. Stock Cat. No. Stock
DC DMM APMX LF LH LS teeth teeth DC DMM APMX LF LH LS teeth teeth
WMM 2020 E p 20 20 17 130 35 95 3 1 WMM 3032 E p 32 32 39 150 50 100 4 1
WMM 2025 E p 25 25 26 140 40 100 4 1 WMM 3040 E p 40 32 39 160 55 105 4 1
(Long type) (Long type)
WMM 2020 EL p 20 20 17 185 60 125 3 1 WMM 3032 EL p 32 32 39 230 90 140 4 1
WMM 2025 EL p 25 25 26 220 75 145 4 1 WMM 3040 EL p 40 32 39 230 55 185 4 1

(Weldon shank type) (Weldon shank type)


WMM 2020 EW p 20 20 17 130 35 95 3 1 WMM 3032 EW p 32 32 39 150 50 100 4 1
WMM 2025 EW p 25 25 26 140 40 100 4 1 WMM 3040 EW p 40 32 39 160 55 105 4 1
(Long type with weldon shank) (Long type with weldon shank)
WMM 2020 ELW p 20 20 17 185 60 125 3 1 WMM 3032 ELW p 32 32 39 230 90 140 4 1
WMM 2025 ELW p 25 25 26 220 75 145 4 1 WMM 3040 ELW p 40 32 39 230 55 185 4 1

(WMMH Standard type with coolant holes and weldon shank) (WMMH Standard type with coolant holes and weldon shank)
WMMH 2020 EW p 20 20 17 130 35 95 3 1 WMMH 3032 EW p 32 32 39 150 50 100 4 1
WMMH 2025 EW p 25 25 26 140 40 100 4 1 WMMH 3040 EW p 40 32 39 160 55 105 4 1
(WMMH Long type with coolant holes and weldon shank) (WMMH Long type with coolant holes and weldon shank)
WMMH 2020 ELW p 20 20 17 185 60 125 3 1 WMMH 3032 ELW p 32 32 39 230 90 140 4 1
WMMH 2025 ELW p 25 25 26 220 75 145 4 1 WMMH 3040 ELW p 40 32 39 230 55 185 4 1

Inserts for WMM 2000 Series Inserts for WMM 3000 Series

Indexable
Endmills
6,60
6,60

85°
85°

11°
11°

RE 10 3,5 RE 10 3,5
Diamond Un- Diamond Un-
Application Coated coated coated Application Coated coated coated
High Speed / Light cut K
N N High Speed / Light cut K
N N
General Purpose M P K N General Purpose M P K N
Roughing Roughing
ACZ350

ACZ330

ACZ310

ACZ350

ACZ330

ACZ310

Radius Radius
DL1000

DL1000

Cat. No. Cat. No.


RE RE
H1

H1

APMT 103504 PDER p p p ̶ ̶ 0,4 APMT 160508 PDER p p p ̶ ̶ 0,8


103508 PDER p p p ̶ ̶ 0,8 160512 PDER p ̶ ̶ 1,2
103512 PDER p p ̶ ̶ 1,2 160516 PDER p p p ̶ ̶ 1,6
APMT 103504 PDER-H p p p ̶ ̶ 0,4 APMT 160508 PDER-H p p p ̶ ̶ 0,8
103508 PDER-H p p p ̶ ̶ 0,8 160512 PDER-H p p p ̶ ̶ 1,2
103512 PDER-H p p p ̶ ̶ 1,2 160516 PDER-H p p ̶ ̶ 1,6
APET 103504 PDER-F p p p ̶ ̶ 0,4 APMT 160520 PDER-H p p p ̶ ̶ 2,0
APET 103504 PDFR-S ̶ ̶ ̶ p p 0,4 160530 PDER-H p p p ̶ ̶ 3,0
160540 PDER-H p ̶ ̶ 4,0
PDER-H : Stronger cutting edge 160550 PDER-H p ̶ ̶ 5,0
PDER-F : Ground insert for finishing 160560 PDER-H p p p ̶ ̶ 6,0
PDFR-S : Round honed sharp cutting edge for aluminium APET 160508 PDER-F p p p ̶ ̶ 0,8
APET 160504 PDFR-S ̶ ̶ ̶ p p 0,4
160508 PDFR-S ̶ ̶ ̶ p p 0,8

Spare Parts Spare Parts


Screw Wrench Screw Wrench

APET--- S, uncoated grade “H1”


BFTX 02506 N 1,5 TRD 08 BFTX 03584 3,0 TRD 15 for Aluminium

H43
Wave Repeater Mill
WRX Type
General Features
The WRX Wave repeater end mill system features AXMT
style inserts vertically mounted and positioned to provide
a long continuous cutting edge suitable for deep shoulder
milling. Designed to run at elevated feed rates the soft
cutting action reduces cutting resistance, vibration and
noise to substantially improve tool life and surface finish.

Available with our new generation Super FF and Super ZX


coated inserts for unbeatable performance.

Product Range
l WRX 2000 series with 12 mm inserts
l WRX 3000 series with 17 mm inserts
l Cutter Diameters - 20 mm (ap = 18 mm) to 100 mm (ap = 53 mm)
l Special Order Options – WRX Cutter with integrated arbor
Shell type with detachable head
l Wide ISO Application Range – P/M/K/N classification
Advantages
l Optimised insert positions reduce cutting resistance and vibration
l Integral coolant improves chip flow
l Primary chip slot for smooth and fast chip evacuation
l Optimised insert pocket maximises rigidity
l Bottom edge support improves tool life and cutting performance

Special
pocket shape
Indexable
Endmills

Lead
groove Axial insert
supporting
system

Cutting Resistance Comparison Vibration Comparison


Cutting resistance Low
Vibration Amplitude Vibration Amplitude

Cutting Force
reduced by 30 % Components: Vibration
Principle force
Cutting Resistance (N)

Feed force WRX Time


Back (+) force
Back (–) force

Competitor Time

WRX Competitor

Work Material: C50 Work Material: C50


Tool: WRX2025RH27E25 Tool: WRX3080RH53F32
Cutting Conditions: v c = 100 m/min, f t = 0,15 mm/tooth Cutting Conditions: v c = 150 m/min, f t = 0,15 mm/tooth
ap = 25 mm, ae = 10 mm, Dry ap = 25 mm, ae = 10 mm, Dry

H44  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
WRX 2000 Series with AXMT 12 mm inserts

Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 2000 Type)

Dimensions (mm) No. No. Effec-


Stock

Cat. No. of of tive


DC APMX DMM LF LH LS teeth rows teeth
WRX2020RH18E20 l 20 18 20 120 40 80 4 2 2
WRX2020RH36E20 q 20 36 20 130 45 85 4 4 1 Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K N
WRX2025RH18E25 l 25 18 25 130 45 85 6 2 3 N
General Purpose P K M
S
M
S N
WRX2025RH27E25 l 25 27 25 130 45 85 6 3 2 Roughing P P K M
S
WRX2032RH18E32 l 32 18 32 140 50 90 8 2 4

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
Radius

DL1000
WRX2032RH27E32 l 32 27 32 130 45 85 9 3 3 Cat. No.
RE

H1
WRX2040RH18E40 q 40 18 40 160 40 120 10 2 5 AXMT 123504 PEER-G      – – 0,4
WRX2040RH36E40 l 40 36 40 130 45 85 16 4 4 123508 PEER-G      – – 0,8
123512 PEER-G      – – 1,2
AXMT 123504 PEER-H      – – 0,4
Body (Weldon Shank Type) 123508 PEER-H      – – 0,8
No. No. Effec- 123512 PEER-H    m  – – 1,2
Dimensions (mm)
Stock

Cat. No. of of tive AXMT 123504 PEER-E   – – 0,4


DC APMX DMM LF LH LS teeth rows teeth 123508 PEER-E p   – – 0,8
WRX2020RH18W20 l 20 18 20 120 40 80 4 2 2 123512 PEER-E   – – 1,2
AXMT 123508 PEER-EH p   – – 0,8
WRX2020RH36W20 q 20 36 20 130 45 85 4 4 1 AXET 123502 PEFR-S – – – – – – –   0,2
WRX2025RH18W25 l 25 18 25 130 45 85 6 2 3 123504 PEFR-S – – – – – – –   0,4
123508 PEFR-S – – – – – – –   0,8
WRX2025RH27W25 l 25 27 25 130 45 85 6 3 2

Indexable
Endmills
– Unable to produce
WRX2032RH18W32 l 32 18 32 140 50 90 8 2 4 G - General type
WRX2032RH27W32 l 32 27 32 130 45 85 9 3 3 H - Strong cutting edge
E - For stainless steel / exotic alloy
WRX2040RH18W40 q 40 18 40 160 40 120 10 2 5 EH - Strong edge for stainless steel /
exotic alloy
WRX2040RH36W40 l 40 36 40 130 45 85 16 4 4 S - For aluminium alloy

Spare Parts (WRX 2000) Application Examples


Screw Wrench Example Work Construction Machine Parts (USt.42-2)
Material
Sumitomo Competitor
Body WRX2000
Weldon shank Ø 38,1
2,0 Insert AXMT 18 mm
BFTX 0306 IP TRDR 08 IP Tool Insert grade ACP200 PVD Type
Tool dia. (mm) 38,1 38,1
Total teeth 24 16
Identification Details Effective teeth
Cutting speed
4 4

WRX 20 25 R H 27 W 25 (m/min) 180 137


Feed (mm/t) 0,09 0,1
Insert Cutting Cutting Arbor Cutting Axial depth
of cut (mm) 38,1 38,1
Size Direction Edge Diameter Data
Radial width
Inner Lengh Arbor of cut (mm) 3,2 3,2
Tool
øD coolant Type Coolant Wet Wet
Tool life /
Result Cutting edge 60 40
E - Straight Shank 1,5 times longer tool life
W - Weldon Shank Benefits
30 % increased productivity
F - Shell Type

 G49
H45
WRX 3000 Series with AXMT 17 mm inserts

Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 3000 Type)
Dimensions (mm) No. No. Effec-
Stock

Cat. No. of of tive


DC APMX DMM LF LH LS teeth rows teeth
WRX3032RH40E32 l 32 40 32 150 65 85 6 3 2
WRX3040RH27E40 q 40 27 40 180 60 120 6 2 3 Application Coated Carbide Carbide DLC
WRX3040RH40E40 l 40 40 40 150 65 85 9 3 3 High Speed / Light cut P K M
S
K
N N
M M
WRX3050RH27E40 q 50 27 40 180 60 120 8 2 4 General Purpose P K S S N
M
WRX3050RH53E40 l 50 53 40 165 75 90 12 4 3 Roughing P P K S

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000
Radius
Body (Weldon Shank Type) Cat. No.
RE

H1
Dimensions (mm) No. No. Effec- AXMT 170508 PEER-L    m  – – 0,8
Stock

Cat. No. of of tive AXMT 170504 PEER-G m     – – 0,4


DC APMX DMM LF LH LS teeth rows teeth 170508 PEER-G      – – 0,8
WRX3040RH27W40 q 40 27 40 180 60 120 6 2 3 170512 PEER-G m   m  – – 1,2
170516 PEER-G m   m  – – 1,6
WRX3040RH40W40 l 40 40 40 150 65 85 9 3 3
170520 PEER-G* m     – – 2,0
WRX3050RH27W40 q 50 27 40 180 60 120 8 2 4 170530 PEER-G*      – – 3,0
WRX3050RH53W40 l 50 53 40 165 75 90 12 4 3 AXMT 170508 PEER-H      – – 0,8
170512 PEER-H l l l   – – 1,2
AXMT 170504 PEER-E   – – 0,4
Spare Parts (WRX 3000) 170508 PEER-E p   – – 0,8
170512 PEER-E   – – 1,2
Screw Wrench 170516 PEER-E m  – – 1,6
170520 PEER-E* m  – – 2,0
170530 PEER-E*   – – 3,0
3,0
AXMT 170508 PEER-EH p   – – 0,8
AXET 170502 PEFR-S – – – – – – –   0,2
BFTX 0409 IP TRDR 15 IP 170504 PEFR-S – – – – – – –   0,4
Indexable
Endmills

170508 PEFR-S – – – – – – –   0,8


L – Low cutting force – Unable to produce
– General type
G
H – Strong cutting edge
E – For stainless steel
EH – Strong edge for stainless steel
S – For aluminium
* Cutter body modification is required.

Application Examples
Example 1 Work Automotive Component / Cast Iron Example 2 Work Machine Parts / Stainless Steel
Material Material
Sumitomo Competitor Sumitomo Competitor
Body WRX3000 Type Body
Integrated Arbor Ø 50 WRX3040RH40E40 Ø 40
Insert AXMT 18 mm Insert AXMT 18 mm
Tool Insert grade ACK300 PVD Type Tool Insert grade ACP300 PVD Type
Tool dia. (mm) 50 50 Tool dia. (mm) 40 40
Total teeth 15 12 Total teeth 9 6
Effective teeth 3 3 Effective teeth 3 2
Cutting speed Cutting speed
(m/min) 78 78 (m/min) 125 125
Feed (mm/t) 0,13 0,13 Feed (mm/t) 0,2 0,2
Cutting Axial depth Cutting Axial depth
of cut (mm) 45 45 of cut (mm) 40 40
Data Data
Radial width Radial width
of cut (mm) 5 5 of cut (mm) 5 5
Coolant Dry Dry Coolant Wet Wet
Tool life / Tool life /
Result Cutting edge 500 min 300 min Result Cutting edge 20 5 ~ 10
Stable machining,
Benefits 1,7 times longer tool life Benefits
double tool life with no breakage

 G49
H46  = Euro stock
m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
Wave Repeater Mill
WRX Type
Chipbreaker Selection
Work Material Steel, Cast Iron Stainless Steel Aluminium
L G H E EH S
Chipbreaker
Type

Feature Low cutting force General purpose Strong cutting edge E type for smooth cutting Strong cutting edge Sharp cutting edge
2000 Type 20° 17° 17° 27°
Figure — 28°

3000 Type 25° 20° 5° 14° 8° 30°


Figure
Light cut, Roughing, heavy Aluminium alloy
General to Light cutting to Heavy interrupted
Application low rigidity milling interrupted and and
Interrupted milling general purpose machining
and less burrs hardened steel milling non-ferrous metal

Ramping (Slant Tool Max. Ramping Angle


Milling) Diameter WRX 2000 Typ WRX 3000 Typ
20 4°
25 2°
32 1°30’
40 1° 2°
50 0°30’ 1°
63 0°30’
80 0°30’
100 Not possible

Recommended Cutting Conditions Tool: WRX 3050 RH53 F22, DC = 50 mm, ap = 50 mm

Recommended cutting speed and feed / tooth according to width of cut ( ae /DC )
Chip Breaker

- must be adjusted to actual machine and workpiece conditions.


Hardness

Grades
Property,
(HB)

ISO Work Material (optimum grade 10% 25% > 50%


Condition
in bold letters) vc ft vc ft vc ft
min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max.
< 0,15% C, ACP ACP ACP
125 L-G 170 – 215 – 240 0,21 – 0,28 – 0,35 160 – 195 – 220 0,16 – 0,21 – 0,26 130 – 160 – 180 0,08 – 0,10 – 0,13
annealed 100 200 300
< 0,45% C, ACP ACP ACP
190 L-G 160 – 195 – 220 0,21 – 0,28 – 0,35 140 – 175 – 190 0,16 – 0,21 – 0,26 110 – 140 – 160 0,08 – 0,10 – 0,13

Indexable
annealed 100 200 300

Endmills
< 0,45% C, ACP ACP ACP
Steel, carbon steel 250 L-G-H 140 – 180 – 200 0,19 – 0,26 – 0,32 130 – 165 – 180 0,14 – 0,19 – 0,24 100 – 130 – 140 0,08 – 0,10 – 0,13
tempered 100 200 300
< 0,75% C, ACP ACP ACP
270 L-G-H 140 – 170 – 190 0,19 – 0,26 – 0,32 120 – 155 – 170 0,14 – 0,19 – 0,24 100 – 130 – 140 0,07 – 0,10 – 0,12
annealed 100 200 300
< 0,75% C, ACP ACP ACP
300 L-G-H 130 – 165 – 180 0,19 – 0,26 – 0,32 120 – 150 – 170 0,14 – 0,19 – 0,24 100 – 120 – 130 0,07 – 0,10 – 0,12
tempered 100 200 300
ACP ACP ACP
P annealed 180
100 200 300
G-H 130 – 165 – 180 0,18 – 0,24 – 0,30 120 – 150 – 170 0,13 – 0,18 – 0,22 100 – 120 – 130 0,07 – 0,09 – 0,11

ACP ACP ACP


tempered 275 G-H 130 – 160 – 180 0,17 – 0,23 – 0,28 120 – 145 – 160 0,12 – 0,16 – 0,20 100 – 120 – 130 0,07 – 0,09 – 0,11
100 200 300
Low alloyed steel
ACP ACP ACP
tempered 300 G-H 110 – 140 – 160 0,16 – 0,22 – 0,27 100 – 130 – 140 0,11 – 0,15 – 0,19 90 – 110 – 120 0,07 – 0,09 – 0,11
100 200 300
ACP ACP ACP
tempered 350 G-H 100 – 130 – 140 0,16 – 0,21 – 0,26 100 – 120 – 130 0,11 – 0,15 – 0,19 80 – 100 – 110 0,06 – 0,08 – 0,10
100 200 300
ACP ACP
annealed 200 G-H 70 – 85 – 90 0,15 – 0,21 – 0,26 60 – 80 – 90 0,11 – 0,14 – 0,18 60 – 70 – 80 0,06 – 0,08 – 0,10
100 200
High alloyed and tool steel
ACP ACP
tempered 325 G-H 30 – 35 – 40 0,14 – 0,19 – 0,24 30 – 35 – 40 0,10 – 0,14 – 0,17 20 – 30 – 30 0,06 – 0,08 – 0,10
100 200
ACP ACP
Stainless steel, ferritic/martensitic annealed 200 L-G-H 120 – 150 – 170 0,15 – 0,20 – 0,25 110 – 135 – 150 0,11 – 0,14 – 0,18 90 – 110 – 120 0,07 – 0,09 – 0,11
200 300
ACP ACP
M Stainless, martensitic tempered 240
200 300
L-G-H 100 – 125 – 140 0,16 – 0,22 – 0,27 90 – 115 – 130 0,12 – 0,16 – 0,20 80 – 100 – 110 0,07 – 0,10 – 0,12

ACM ACM
Stainless, austenitic plunged 180 L-G 80 – 95 – 110 0,15 – 0,20 – 0,25 70 – 85 – 90 0,11 – 0,14 – 0,18 60 – 70 – 80 0,06 – 0,08 – 0,10
200 300
ACK ACK
Gray cast iron GG 180 G-H 190 – 240 – 270 0,19 – 0,26 – 0,32 180 – 220 – 240 0,14 – 0,19 – 0,24 140 – 170 – 190 0,09 – 0,12 – 0,15
200 300
K ACK ACK
Nodular cast iron GGG 250 G-H 140 – 170 – 190 0,16 – 0,21 – 0,26 120 – 155 – 170 0,12 – 0,16 – 0,20 100 – 130 – 140 0,07 – 0,10 – 0,12
200 300
Fe based, ACK ACK
200 L-G 40 – 45 – 50 0,12 – 0,16 – 0,21 30 – 40 – 45 0,08 – 0,11 – 0,14 30 – 35 – 40 0,07 – 0,09 – 0,11
Exotic alloys annelaed 200 300
S (Resistant alloys, Ti + Ni alloys) ACK ACK
hardened 280 L-G 15 – 20 – 25 0,10 – 0,14 – 0,17 10 – 15 – 20 0,07 – 0,10 – 0,12 10 – 15 – 20 0,05 – 0,07 – 0,09
200 300
DL
Si < 13% H1 S 510 – 635 – 710 0,23 – 0,31 – 0,38 460 – 580 – 640 0,17 – 0,22 – 0,28 390 – 485 – 540 0,08 – 0,12 – 0,14
1000
Aluminum alloy
DL
N Si ≥ 13%
1000
H1 S 150 – 190 – 210 0,19 – 0,25 – 0,32 140 – 175 – 190 0,14 – 0,18 – 0,23 130 – 165 – 180 0,08 – 0,10 – 0,13

DL
Copper alloy H1 S 320 – 405 – 450 0,15 – 0,21 – 0,26 300 – 370 – 410 0,13 – 0,16 – 0,22 240 – 300 – 330 0,07 – 0,10 – 0,12
1000
- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300).
- Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy
cutting conditions.

H47
Wave Ball Mill” for Roughing
WBMR Type

Features
Particularly suitable for die mold machining the WBMR replaceable
insert ball nose endmill efficiently roughs complex profiles.

Its high feed rate capability is a direct result of a sharp cutting edge
which is maintained during the cutting cycle by the special cemented
carbide substrate working in parallel with the ultra hard ZX coating.

Advantages l Wave shaped cutting edge


l Economical M class insert
l Precise clamping
l High feed rate capability

Chipbreaker
(Nick type)
for r= 25
radial insert

ZNMT 4310250-N

Performance l Cutting Resistance l Anti-Rotational Mechanism l Insert Life


0,3
Largest Flank Wear (mm)
4 WBMR (D=25 mm) Competitor’s Chipping
Cutting Resistance (kN)

Competitor’s Insert seat Circumferential 0,25 WBMR (D=25 mm)


B movement of the 0,2
3
A insert caused by
cutting forces is 0,15
2
C controlled by 0,1
Without
Indexable

guide faces A,
Endmills

1 0,05
B & C, chipping
Insert setting 0 5 10 15 20
Back component Feed component Vertical component so as to allow
Cutting Length (m)
stable cutting.
Cutting Conditions (Shoulder milling, downcut) Cutting Conditions (Shoulder milling, downcut)
v c = 200 m/min, f t = 0.15 mm/tooth v c = 100 m/min, f t = 0.15 mm/tooth
Axial ap: 5 mm, Radial ae: 5 mm Axial ap: 5mm, Radial ae: 5 mm
Work Material : C50 Work Material : X 40 CrMoV 5-1(HRC45)

Application l Cold Molding Die l Injection Molded Part


Example Work Material : <Results> (Cr-Mo steel + Stellite-overlay) <Results>
X 155 CrVMo 12 1 Flank wear after
Wave ball
continuous
(ø30mm)
cutting for seven
could cut without
hours was less
chattering while
than other
other manufacturer‘s
manufacturer‘s
products could
product.
not cut at all due
Stable cutting
to chattering.
was observed.

WBMR 2200S (ø 20 mm) Cutting Conditions : WBMR 2300M (ø 30 mm) Cutting Conditions :
Insert Grade : ACZ350 n = 2200 rpm, v f = 500 mm/min Insert Grade : ACZ350 n = 500 rpm, v f = 35 mm/min
Depth of Cut : 0,3–2 mm Depth of Cut : 5 mm
Non-water soluble cutting oil Dry cut

Recommended Cutting Conditions (2 teeth) Recommended Cutting Conditions (4 teeth)


Material Carbon steel Alloy steel Stainless, Material Carbon steel Alloy steel Stainless,
Cast iron Cast iron
Condition (Below HRC25) (Below HRC45) Die steel etc. Condition (Below HRC25) (Below HRC45) Die steel etc.

vc 200-250-300100-150-200 50-80-100 100-120-150 vc 200-250-300100-150-200 50-80-100 100-120-150


(A) (A)
f t 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4 ft 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
vc 160-200-240 80-120-160 40-60-80 80-100-120
(B)
ft 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
[vc =m/min, f t =mm/ tooth] [min.– optimum – max.] [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]

H48 l = Euro stock


= Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)
Wave Ball Mill” for Roughing Wave Ball Mill” for Roughing
WBMR 2000 Type WBMR 2000 L Type
Rake Radial
Angle Axial
̶
20–47mm Rake Radial
Angle Axial
̶
30–69mm
-10° -10°

LU LU
APMX APMX
DC = 20–32 DC = 20–32

DMM h7

DMM h7
DC
DC

LH LS LH LS
LF LF
DC = 40–50 APMX DC = 40–50 APMX

DMM h7
DMM h7

DC
DC

LH LS LH LS
LF LF

Body (Short and middle length type, 2 teeth) Body (Extra long type, 4 teeth)
Dimensions (mm) Dimensions (mm)
Cat. No. Stock Cat. No. Stock
DC DMM APMX LH LS LU LF DC DMM APMX LH LS LU LF
WBMR 2200 S l 20 25 20 60 80 40 140 WBMR 2200 LL l 20 25 30 80 170 40 250
2200 M l 20 25 20 60 140 40 200 2200 LLW l 20 25 30 80 170 40 250
2200 MW l 20 25 20 60 140 40 200 WBMR 2250 LL l 25 32 38 100 200 50 300
WBMR 2250 S l 25 32 23 70 80 50 150 2250 LLW l 25 32 38 100 200 50 300
2250 M l 25 32 23 73 147 50 220 WBMR 2320 LL l 32 32 44 120 230 60 350
2250 MW l 25 32 23 73 147 50 220 2320 LLW l 32 32 44 120 230 60 350
WBMR 2320 S l 32 32 31 80 80 60 160 WBMR 2400 LL q 40 42 50 250 100 - 350
2320 M l 32 32 31 85 155 60 240 2400 LLW 40 42 50 250 100 - 350
2320 MW l 32 32 31 85 155 60 240 WBMR 2500 LL q 50 42 69 250 100 - 350
WBMR 2400 S q 40 42 35 100 100 - 200 2500 LLW 50 42 69 250 100 - 350
2400 M q 40 42 35 180 100 - 280 LL: Extra long type with cylindrical shank
WBMR 2500 S q 50 42 47 100 100 - 200
LLW: Extra long type with Weldon shank
2500 M q 50 42 47 180 100 - 280
S: Short type with cylindrical shank
M: Middle length type with cylindrical shank

MW: Middle length type with Weldon shank

Inserts
Application Coated Carbide RE
High Speed / Light cut Fig. 1

W1

Indexable
General Purpose

Endmills
P P
M M

Roughing P
M
P
M K L S
RE
ACP200

ACP300

ACK300

Dimensions (mm) No.


Cat. No. Fig. of Applicable Endmill Fig. 2 W1
L W1 S RE teeth
L S
ZNMT 1804100-C    18,00 9,76 4,76 10,0 1 1
2004100-S    20,00 7,50 4,37 10,0 2 1 WBMR 2200
SPMT 070308 m m 7,94 - 3,18 - 3 2 Fig. 3
ZNMT 2205125-C    22,50 12,20 5,70 12,5 1 1 L S
2305125-S    23,00 9,38 5,56 12,5 2 1 WBMR 2250
SPMT 09T308    9,53 - 3,97 - 3 2 RE
ZNMT 2907160-C    29,00 15,62 7,15 16,0 1 1 Fig. 4
W1

3006160-S    30,00 12,00 6,70 16,0 2 1 WBMR 2320


SPMT 09T308    9,53 - 3,97 - 3 2 L S
ZNMT 3608200 m m m 36,00 19,50 6,70 20,0 4 2
WBMR 2400 Fig. 5
RE
SPMT 09T308    9,53 - 3,97 - 3 2
ZNMT 4310250 m m 43,00 25,70 10,15 25 4 2
W1

4310250-N m m 43,00 25,70 10,15 25 5 2 WBMR 2500


L S
SPMT 120408 m m m 12,7 - 4,76 - 3 2

Spare Parts
Screw Wrench Wrench
Applicable Endmill

BFTX 0307N 2,0 TRX10 – WBMR 2200, WBMR 2200 LL


BFTX 0409N 3,4 – TRD15 WBMR 2250, WBMR 2250LL
BFTX 0511N 5,0 – TRD20 WBMR 2320, WBMR 2320LL
BFTX 0407N 3,0 – TRD15 WBMR 2320LL
BFTX0619N 7,5 – TRD25 WBMR 2400, WBMR 2500, WBMR 2400LL, WBMR 2500LL
BFTX 0409N 3,4 – TRD15 WBMR 2500LL

H49
Wave Ball Mill for Finishing
WBMF Type

Features
The outstanding results obtained from this finishing cutter are due
to the combination of its large sigmoid blade and precise clamping
system making it extremely rigid !

The WBMF achieves an excellent machined finish greatly reducing


hand finishing and polishing operations.

Advantages l Unique rigid clamping system


l Large sigmoid blade
l Smooth cutting action
l High quality machined surface
l Ultra hard ZX coated cutting edge

New clamping system


excellent index repeatability of less
than 0,003 mm.

New grade ACZ120


Ultra hard ZX coating and
Indexable
Endmills

K01 fine grain substrate


provide long tool life.

Radius form accuracy


less than 0,015 mm

Optimized cutting edge geometry


minimizes cutting force and gives
excellent surface roughness.

Application l Bumper Moulding Die l Bumper Moulding Die


Example Work Material : <Results> Work Material :
C55 Surface roughness C50
after continuous cutting <Results>
for twelve hours was Smooth cutting and
better than other good surface finish
manufacturer‘s after continuous
product. cutting for eight hours
Less width of flank
wear was observed.

WBMF1200M (ø20mm) Cutting Conditions WBMF1200M (ø20mm) Cutting Conditions


Insert : ZPGU2471100 vc = 88 m/min Insert : ZPGU2471100 vc = 190 m/min
Grade : ACZ120 v f = 700 mm/min ( f t = 0,25 mm/tooth) Grade : ACZ120 v f = 1200 mm/min ( f t = 0,21 mm/tooth)
Width of Cut : 0,5 mm Width of Cut : 0,2 mm
Depth of Cut : 0,5 mm Depth of Cut : 0,2 mm
Dry Dry

H50 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)
Wave Ball Mill for Finishing
WBMF 1000 Type
Rake Radial ̶
Angle Axial 0° 0,1–0,4mm

LH LS
LU

DMM h6
DC

APMX
LF

Body
Dimensions (mm)
Cat. No. Stock
DC DMM APMX LH LS LU LF
WBMF 1100 S q 10 16 9 30 70 17 100
1100 M l 10 16 9 35 95 17 130
1100 L q 10 16 9 50 130 17 180
WBMF 1120 S q 12 16 10,5 40 70 19,5 110
1120 M l 12 16 10,5 40 110 19,5 150
1120 MM12N 12 12 10,5 40 110 19,5 150
1120 L q 12 16 10,5 60 140 19,5 200
WBMF 1160 S q 16 20 12 50 80 25,5 130
1160 M l 16 20 12 50 130 25,5 180
1160 MM12N 16 16 12 50 130 25,5 180
1160 L q 16 20 12 70 150 25,5 220
WBMF 1200 S q 20 25 15 60 80 32 140
1200 M l 20 25 15 60 140 32 200
1200 MM20N 20 20 15 60 140 32 200
1200 L q 20 25 15 80 170 32 250
WBMF 1250 S 25 32 18,5 70 80 36 150
1250 M l 25 32 18,5 73 147 36 220
1250 L q 25 32 18,5 100 200 36 300
WBMF 1300 S 30 32 22,5 80 80 43 160
1300 M l 30 32 22,5 85 155 43 240
1300 L 30 32 22,5 120 230 43 350
S : Short type
M : Middle length type
L : Long type

Indexable
Endmills
Inserts
DC±0,02 RE±0,015

Application Coated
High Speed / Light cut P
General Purpose S
APMX
L
Roughing
ACZ120

Dimensions (mm) Applicable


Cat. No.
DC L APMX S RE Endmill
ZPGU 1551050  10 15,6 9 5,1 5,0 WBMF1100
ZPGU 1856060  12 18 10,5 5,6 6,0 WBMF1120
ZPGU 2061080  16 20,5 12 6,1 8,0 WBMF1160
ZPGU 2471100  20 24,5 15 7,1 10,0 WBMF1200
ZPGU 2876125  25 28,5 18,5 7,6 12,5 WBMF1250
ZPGU 3486150  30 34,4 22,5 8,6 15,0 WBMF1300

Spare Parts
Screw Wrench

Applicable
Endmill

BFTG0408F 3,4 TRD15 WBMF1100 Recommended Cutting Conditions


BFTG0409F 3,4 TRD15 WBMF1120
Material Carbon steel Alloy steel Stainless,
BFTG0513F 5,0 TRD20 WBMF1160 Cast iron
Condition (Below HRC25) (Below HRC45) Die steel etc.
BFTG0617F 7,5 TRD25 WBMF1200
BFTG0621F 7,5 TRD25 WBMF1250 øD vc 200–250–300 100–150–200 50–80–100 100–120–150 ae
ap

BFTG0825F 7,5 TRD25 WBMF1300 10~30 f t 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,4

H51
Wave Radius Mill Multi Purpose Endmills with Polygon Inserts
WRCX 08000/10000 E Type
4,0 mm 5,0 mm
(WRCX 08000) (WRCX 10000)
Shank Type with Small Diameter Inserts

DN

DMM h7
DCX
E _ : Cylindrical straight shank type

ES : Short type with straight shank Axial rake angle: – 3°


APMX Radial rake angle: 0 – 35°
EM : Middle length type with straight shank LH LS
EL : Long type with straight shank LF

Body Spare Parts


Cat. No. Dimensions (mm) No. of Axial Radial Helical Boring Plunging
Stock
DCX DMM DN APMX LF LH LS teeth Rake Rake øB Standard a max.
WRCX 08012 ES l 12 12 9,4 4 110 40 70 1
-3° -35° - 0°30ʹ BFTX 02505 IP 1,5 TRDR 08 IP
08012 EM l 12 12 9,4 4 150 70 80 1
WRCX 08016 ES l 16 16 14 4 120 50 70 1 +7
-3° -10° 24 - 4 5°30ʹ
08016 EM l 16 16 14 4 150 70 80 1
WRCX 08020 ES l 20 20 18 4 130 50 80 2
08020 EM l 20 20 18 4 180 100 80 2 -3° -3° 32±7 13°
BFTX 02506 IP 1,5 TRDR 08 IP
08020 EL l 20 20 18 4 250 130 120 2
WRCX 08025 ES l 25 25 21 4 130 50 80 3
08025 EM l 25 25 21 4 180 100 80 3 -3° 0° 42±7 8°20ʹ
08025 EL l 25 25 21 4 250 130 120 3
WRCX 10025 ES l 25 25 21 5 130 50 80 2
10025 EM l 25 25 21 5 180 100 80 2 -3° 0° 40±8 13°10ʹ
10025 EL l 25 25 21 5 250 130 120 2
BFTX 03584 IP 3,0 TRDR 15 IP
WRCX 10032 ES l 32 32 28 5 130 50 80 3
10032 EM l 32 32 28 5 200 120 80 3 -3° 0° 54±8 8°
10032 EL l 32 32 28 5 300 180 120 3

Inserts
Uncoated Diamond
Application Coated Carbide Carbide Coated Fig. 1 RE
Indexable

High Speed / Light cut


Endmills

K
P K N N

IC
General Purpose P
M
P
M K N
Roughing P
M
P
M K
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Applicable IC 90°
S
Cat. No. Fig.
Endmill
IC RE S
H1

Fig. 2
QPMT 080330 PPEN      8 3,0 3,18 1 RE
WRCX 08000 E
080330 PPEN-H      8 3,0 3,18 1
IC

QPMT 10T335 PPEN      10 3,5 3,97 1


10T335 PPEN-H    l  10 3,5 3,97 1 WRCX 10000 E S
IC
QPET 10T350 PPFR-S   10 5,0 3,97 2
QPMT... : Standard 16 cornered polygon type QPET...- S: Polished round insert for non-ferrous material
QPMT...- H: Stronger cutting edge type

Recommended Cutting Conditions


[vc = m/min, f t = mm/ tooth] [min.– optimum – max.]

Material Carbon steel Alloy steel Stainless steel Cast iron Non-ferrous
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) material
Gra
 øD de
(mm) ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 DL1000, H1
vc 80–120–160 60–100–140 60–100–120 60–80–120 200–500–1000
12–32
ft 0,1–0,3–0,4 0,1–0,2–0,3 0,1–0,15–0,2 0,1–0,2–0,3 0,1–0,2–0,3

H52 l = Euro stock


q = Delivery on request
 G19 Recommended Tightening Torque (N·m)
Exchangeable Head Endmills Exchangeable Head Endmills
WRCX 08000 M Type WRCX 10000/12000 M Type
4,0 mm 5,0 mm 6,0 mm
Modular Type
(WRCX 08000M) (WRCX 10000M) (WRCX 12000M)
High efficiency multi purpose endmills High efficiency multi purpose endmills

L11 L11
CRKS CRKS
DCX

DCON

DCX

DCON
LS2
LS2
LF LS H
OAL LF LS H
Axial rake angle: 0° OAL Axial rake angle: 0°
Radial rake angle: -3° Radial rake angle: -3°

Heads For insert type : QPMT 0803 Heads For insert type : QP T 10T3
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DCX DCON CRKS OAL LF LS2 LS L11 H teeth DCX DCON CRKS OAL LF LS2 LS L11 H teeth
WRCX 08020M10Z2 l 20 10,5 M10 49 30 5 19 8 15 2 WRCX 10025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
WRCX 08025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 10028M12Z3 28 12,5 M12 56 35 5 21 10 19 2
Inserts are not included. WRCX 10030M16Z3 30 17,0 M16 63 40 5 23 10 24 3
10032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
Inserts are not included.

Heads For insert type : QP T 1204


Dimensions (mm) No. of
Cat. No. Stock
DCX DCON CRKS OAL LF LS2 LS L11 H teeth
WRCX 12040M16Z4 q 40 17,0 M16 63 40 5 23 10 24 4
Inserts are not included.

Inserts
Uncoated Diamond
Application Coated Carbide carbide Coated
High Speed / Light cut P K K
N N Fig. 1 RE
General Purpose P
M
P
M K N

IC
P
Roughing P
M M K
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Applicable
Cat. No. Fig.

Indexable
S

Endmills
Endmill IC 90°
IC RE S
H1

QPMT 080330 PPEN      8 3,0 3,18 1


WRCX 08000 M
080330 PPEN-H      8 3,0 3,18 1 Fig. 2
QPMT 10T335 PPEN      10 3,5 3,97 1 RE
10T335 PPEN-H 10 3,5 3,97 1 WRCX 10000 M
IC

   l 
QPET 10T350 PPFR-S   10 5,0 3,97 2
QPMT 120440 PPEN      12 4,0 4,76 1 IC S
120440 PPEN-H      12 4,0 4,76 1 WRCX 12000 M
QPET 120460 PPFR-S   12 6,0 4,76 2
QPMT... : 16 corner insert for general purpose application QPET...- S: Round insert with sharp cutting edge for aluminium
QPMT...- H: 16 corner insert with strong cutting edge

Identification Details

WRCX 08 020 M10 Z2  H5


Cutter Insert Diameter Mounting No. of
Type Size Screw Teeth

Spare Parts Spare Parts


Screw Wrench Screw Wrench

Applicable Applicable
Endmill Endmill

BFTX 02506 IP 1,5 TRDR 08 IP WRCX 08020M – WRCX 08025M BFTX 03584 IP 3,0 TRDR 15 IP WRCX 10025M – WRCX 10032M
BFTX 0409 IP 3,0 TRDR 15 IP WRCX 12040M

H53
Wave Radius Mill Milling of steel, stainless steel, cast iron and
RSX(F)08000/10000/12000ES exotic alloys

Shank Type 4,0 mm 5,0 mm 6,0 mm


Rake Radial -5°– -8°
Angle Axial 10°
(08000ES) (10000ES) (12000ES)

Body (RSX...ES, Standard) Body (RSXF...ES, Fine Pitch)


Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Stock Cat. No. Stock
DCX DMM DN LH LS LF teeth (kg) DCX DMM DN LH LS LF teeth (kg)
RSX 08020 ES  20 20 16,9 30 70 100 2 0,3 RSXF08020 ES  20 20 16,9 30 70 100 3 0,3
08025 ES  25 25 21,9 40 80 120 3 0,4 08025 ES  25 25 21,9 40 80 120 4 0,4
RSX 10025 ES  25 25 20,3 50 80 130 2 0,4 RSXF10025 ES  25 25 20,3 50 80 130 3 0,4
10032 ES  32 32 27,1 50 80 130 3 0,7 10032 ES  32 32 27,1 50 80 130 4 0,7
RSX 12032 ES  32 32 25,6 50 80 130 2 0,7 RSX 12032 ES  32 32 25,6 50 80 130 3 0,7

Inserts
Application Grade
High Speed/Light Cut
IC±0,025

General Purpose P
M

Roughing P
M K
IC±0,025 S±0,025
ACM100
ACM200
ACM300

Dimens.
ACP200
ACK300

Applicable
Cat. No.
IC S Cutters Cutting Edge Cross Section

RDET 0803M0EN G l l l l l 8 3,18


Indexable
Endmills

RSX(F) 08000ES
0803M0EN H m l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76

Spare Parts Identification Details


Wrench Screw
Applicable
Cutters RSX F 10 025 ES

RSX(F) 08000ES TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Endmill
Series Type Size Diameter Type
RSX(F) 10000ES BFTX03584IP 3,0
TRDR15IP
RSX(F) 12000ES BFTX0409IP 3,0

Recommended Cutting Conditions Min.-Optimum-Max.


Hardness Cutting Speed Feed Rate
ISO Work Material Grade
(HB) vc (m/min) ft (mm/t)
Carbon Steel 180–280 100–160–200 0,20–0,40–0,60 ACP200
P Alloy Steel 180–280 100–140–180 0,20–0,30–0,40 ACP200
Cr Ferritic 200 150–180–200 0,15–0,25–0,35 ACM300
Stain- Based Martensitic 200–330 80–120–180 0,15–0,25–0,35 ACM300
M less
Cr-Ni
Austenitic 200 150–180–200 0,15–0,25–0,35 ACM300
Steel Austenitic, ferritic 230–270 80–120–180 0,15–0,25–0,35 ACM200
Based
Precipitation hardening 330 60–100–160 0,15–0,25–0,35 ACM200
K Cast Iron 250 80–120–160 0,10–0,30–0,40 ACK300
Heat resistant alloy Ni based material 250–350 20–30– 40 0,10–0,20–0,30
ACM100
S Titanium
Pure Titanium (Rm400) 60–80–100 0,10–0,20–0,30
ACM200
α + β alloy system (Rm1050) 40–50–60 0,10–0,20–0,30

H54 l = Euro stock


m = Japan stock
 G20/G21 Recommended Tightening Torque (N·m)
Exchangeable Head Endmills
RSX(F)08000/10000/12000 M
Modular Type Rake Radial -5°– -8° 4,0 mm 5,0 mm 6,0 mm
Angle Axial 10°
(08000ES) (10000ES) (12000ES)

 H5

Body (RSX...M, Standard) Body (RSXF...M, Fine Pitch)


Dimensions (mm) Dimensions (mm)
Stock

Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
RSX 08020M10Z2  20 10,5 M10 49 30 5 19 8 15 2 0,1 RSXF 08020M10Z3  20 10,5 M10 49 30 5 19 8 15 3 0,1
08025M12Z3  25 12,5 M12 56 35 5 21 10 19 3 0,1 08025M12Z4  25 12,5 M12 56 35 5 21 10 19 4 0,1
08032M16Z4  32 17,0 M16 63 40 5 23 10 24 4 0,2 08032M16Z5  32 17,0 M16 63 40 5 23 10 24 5 0,2
RSX 10025M12Z2  25 12,5 M12 56 35 5 21 10 19 2 0,1 RSXF 10025M12Z3  25 12,5 M12 56 35 5 21 10 19 3 0,1
10032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2 10032M16Z4  32 17,0 M16 63 40 5 23 10 24 4 0,2
RSX 12032M16Z2  32 17,0 M16 63 40 5 23 10 24 2 0,2 RSXF12032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2
12040M16Z3  40 17,0 M16 63 40 5 23 10 24 3 0,3 12040M16Z4  40 17,0 M16 63 40 5 23 10 24 4 0,3

Inserts
Application Grade
High Speed/Light Cut
IC±0,025

General Purpose P
M

Roughing P
M K
IC±0,025 S±0,025
ACM100
ACM200
ACM300

Dimens.
ACP200
ACK300

Applicable
Cat. No.
IC S Cutters Cutting Edge Cross Section

RDET 0803M0EN G l l l l l 8 3,18

Indexable
Endmills
RSX(F) 08000ES
0803M0EN H m l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76

Spare Parts Identification Details


Wrench Screw
Applicable
Cutters RSX F 10 025 M12 Z3

RSX(F) 08000M TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Mounting No. of
RSX(F) 10000M BFTX03584IP 3,0 Series Type Size Diameter Screw Size Teeth
TRDR15IP
RSX(F) 12000M BFTX0409IP 3,0

Recommended Cutting Conditions Min.-Optimum-Max.


Hardness Cutting Speed Feed Rate
ISO Work Material Grade
(HB) vc (m/min) ft (mm/t)
Carbon Steel 180–280 100–160–200 0,20–0,40–0,60 ACP200
P Alloy Steel 180–280 100–140–180 0,20–0,30–0,40 ACP200
Cr Ferritic 200 150–180–200 0,15–0,25–0,35 ACM300
Stain- Based Martensitic 200–330 80–120–180 0,15–0,25–0,35 ACM300
M less
Cr-Ni
Austenitic 200 150–180–200 0,15–0,25–0,35 ACM300
Steel Austenitic, ferritic 230–270 80–120–180 0,15–0,25–0,35 ACM200
Based
Precipitation hardening 330 60–100–160 0,15–0,25–0,35 ACM200
K Cast Iron 250 80–120–160 0,10–0,30–0,40 ACK300
Heat resistant alloy Ni based material 250–350 20–30–40 0,10–0,20–0,30
ACM100
S Titanium
Pure Titanium (Rm 400) 60–80–100 0,10–0,20–0,30
ACM200
α + β alloy system (Rm 1050) 40–50–60 0,10–0,20–0,30

H55
”Wave Mill” Series
WFXC Type
General Features
The WaveMill WFXC type is a chamfering tool that uses
inserts for the WFX series. This allows the WFXC type to
support many types of work materials using a variety of
grades.

Grade Selection CVD PVD

ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

Coated Carbide
Coated Carbide

Coated Carbide
Coated Carbide

Carbide
Indexable
Endmills

Application Notes
Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change
depending on the corner radius (RE) of the insert that is attached to the body.
Work diameter: Use in a range grater or equal to DC1 and less than or equal to DC2.
Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cut-
ting edge at the depth indicated by „b“.

Min. Work Max. Work Max.


Insert Diameter Diameter
Min. Depth Max. Depth
Diameter
Body
Cat. No. RE DC1 DC2 a b DCX
SOMT 080304 0,4 7,5 15,8 0,1 4,1 17,8
WFXC 08008E SOMT 080308 0,8 8,0 15,8 0,2 3,9 17,5
SOMT 080312 1,2 8,5 15,8 0,4 3,6 17,2
SOMT 080304 0,4 15,5 23,8 0,1 4,1 25,8 45°
WFXC 08016E SOMT 080308 0,8 16,0 23,8 0,2 3,9 25,5
SOMT 080312 1,2 16,5 23,8 0,3 3,6 25,2 b
SOMT 120404 0,4 24,6 38,3 0,1 6,8 41,3
SOMT 120408 0,8 25,0 38,3 0,2 6,6 41,0
WFXC 12025E DC1 a
SOMT 120412 1,2 25,6 38,3 0,4 6,3 40,7
DC2
SOMT 120416 1,6 26,1 38,3 0,5 6,1 40,4
DCX
SOMT 120404 0,4 31,6 45,3 0,1 6,8 48,3
SOMT 120408 0,8 32,0 45,3 0,2 6,6 48,0
WFXC 12032E
SOMT 120412 1,2 32,6 45,3 0,4 6,3 47,7
SOMT 120416 1,6 33,1 45,3 0,5 6,1 47,4
Dimensions (mm)

H56 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
”Wave Mill” Series
WFXC 08000/12000 E
Rake Radial 0°
Angle Axial 0° 45°

Body WFXC 08000E (Standard Type) Body WFXC 12000E (Standard Type)
Dimensions (mm) Dimensions (mm)
Stock

Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
DC1 DCX LF LH LS DMM Teeth (kg) DC1 DCX LF LH LS DMM Teeth (kg)
WFXC 08008E m 8 17,5 120 30 90 10 1 0,1 WFXC 12025E m 25 41,0 150 40 110 25 3 0,6
08016E m 16 25,5 120 30 90 16 2 0,2 12032E m 32 48,0 150 40 110 32 3 1,0

Identification Details
WFX C 08 016 E
Cutter Chamfering Insert Cutter Endmill
Series Size Diameter Type

Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
Roughing PM PM K M
S N
Radius
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

(mm) Applicable
Cat. No. Fig.
Cutters
RE
H1

SOMT 080304 PZER L m m m m  m m – – 0,4 1


Fig. 1
080308 PZER L m m m m m m  – – 0,8 1

Indexable
Endmills
SOMT 080304 PZER G m    m m m – – 0,4 1
080308 PZER G m     m  – – 0,8 1
080312 PZER G m  m m m m m – – 1,2 1
SOMT 080308 PZER H m   m  m m – – 0,8 1
080312 PZER H m m  m m m m – – 1,2 1 WFXC08000E
SOET 080304 PZER G m m m m  m m – – 0,4 1
080308 PZER G m m m m m m m – – 0,8 1
Fig. 2
080312 PZER G m m m m m m m – – 1,2 1
SOET 080302 PZFR S – – – – – – –   0,2 1
080304 PZFR S – – – – – – –   0,4 1
080308 PZFR S – – – – – – –   0,8 1
SOMT 120408 PDER L    m m m  – – 0,8 2
SOMT 120404 PDER G m m  m  m  – – 0,4 2
120408 PDER G     m   – – 0,8 2
120412 PDER G m m m m m m  – – 1,2 2 WFXC12000E
120416 PDER G m  m m m m m – – 1,6 2
SOMT 120408 PDER H m  m   m m – – 0,8 2
SOET 120408 PDFR S – – – – – – –   0,8 2

Spare Parts Recommended Cutting Conditions


Screw Wrench Hardness
ISO Work Material Cutting Speed Feed Rate
Applicable (HB)
Cutter General Steel 180–280 150–200–250 0,05–0,10–0,15

WFXC08000E BFTX0306IP 2,0 TRDR08IP P Soft Steel ≤180 180–265–350 0,10–0,15–0,20


WFXC12000E BFTX03512IP 3,0 TRDR15IP
Die Steel 200–220 100–150–200 0,05–0,10–0,15

M Stainless Steel - 150–200–250 0,05–0,10–0,15

K Cast Iron 250 100–175–250 0,05–0,10–0,15


Min. - Optimum - Max.

H57
”Wave Mill” Series
WFXC 08000/12000 M
Modular Type Rake Radial 0°
Angle Axial 0° 45°

Head (WFXC 08000M) Identification Details


Dimensions (mm) No. of Weight WFX C 08 016 M08 Z2
Stock

Cat. No.
DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXC08016M08Z2 m 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1 Cutter Chamfe- Insert Cutter Screw No. of
Series ring Size Diameter Size Teeth

Head (WFXC 12000M)


Dimensions (mm) No. of Weight
Stock

Cat. No.
DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)  H5
WFXC12025M12Z3 m 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1
12032M16Z3 m 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2

Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
Roughing PM PM K M
S N
Radius
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

(mm)
Cat. No. Fig.
RE
H1

SOMT 080304 PZER L m m m m  m m – – 0,4 1


Fig. 1
080308 PZER L m m m m m m  – – 0,8 1
Indexable

SOMT 080304 PZER G m    m m m – – 0,4 1


Endmills

080308 PZER G m     m  – – 0,8 1


080312 PZER G m  m m m m m – – 1,2 1
SOMT 080308 PZER H m   m  m m – – 0,8 1
080312 PZER H m m  m m m m – – 1,2 1
SOET 080304 PZER G m m m m  m m – – 0,4 1
080308 PZER G m m m m m m m – – 0,8 1
Fig. 2
080312 PZER G m m m m m m m – – 1,2 1
SOET 080302 PZFR S – – – – – – –   0,2 1
080304 PZFR S – – – – – – –   0,4 1
080308 PZFR S – – – – – – –   0,8 1
SOMT 120408 PDER L    m m m  – – 0,8 2
SOMT 120404 PDER G m m  m  m  – – 0,4 2
120408 PDER G     m   – – 0,8 2
120412 PDER G m m m m m m  – – 1,2 2
120416 PDER G m  m m m m m – – 1,6 2
SOMT 120408 PDER H m  m   m m – – 0,8 2
SOET 120408 PDFR S – – – – – – –   0,8 2

Spare Parts Recommended Cutting Conditions


Screw Wrench Hardness
ISO Work Material Cutting Speed Feed Rate
Applicable (HB)
Cutter General Steel 180–280 150–200–250 0,05–0,10–0,15

WFXC08000M BFTX0306IP 2,0 TRDR08IP P Soft Steel ≤180 180–265–350 0,10–0,15–0,20


WFXC12000M BFTX03512IP 3,0 TRDR15IP
Die Steel 200–220 100–150–200 0,05–0,10–0,15

M Stainless Steel - 150–200–250 0,05–0,10–0,15

K Cast Iron 250HB 100–175–250 0,05–0,10–0,15


Min. - Optimum - Max.

H58 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
Alnex
ANX Series
New
Features
Drastically Reduced Runout Adjustment Time
Simple screw-fastening structure enables fine adjustments
to be made easily.

Blade Through Coolant


Secures a supply of coolant to the cutting edge and breaks
chips thoroughly.

Lightweight Aluminum Alloy Body


Utilizing aluminum alloy to achieve a total weight of less
than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No. Body Material


Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160

ANXA 16000RS Aluminum Alloy 10, 14 12, 18 14, 22 20, 28

ANXA 16000R (Inch) Aluminum Alloy 10, 14 12, 18 14, 22 20, 28


Shell

ANXS 16000RS Steel 6 6, 9 8, 12 10, 14 12, 18 14, 22

ANXS 16000R (Inch) Steel 8, 12 10, 14 12, 18 14, 22


Shank

ANXS 16000E  G60 Steel 4 6

Inch Inch Bore

Blade Selection Guide


Work

Indexable
Endmills
Material

Type L G GX H — W
Edge Treatment
Cutting 25° 25°
25° 25° R0,4
25°
FA1
FA15'

R150
R150

Edge
R150
R150

5'

Shape
Low Cutting
Features Standard Long Edge High Strength
Force
Applica- Finishing / Light Roughing Corner Radius
General Purpose Wiper
tions Cutting
Edge *Edge length
6,0 mm 6,0 mm 9,0 mm 6,0 mm GX type = 9,0 mm
Length*

Edge Selection Guide Reduces Running Costs by Drastically Increasing Blade,


Insert Regrinding Allowance (to 1,0 mm)
Assuming 0,2 mm of regrinding
Max. Regrinding Allowance

L each time, an edge can be used


General-purpose up to 6 times.
Reduction of (standard) (Peripheral edge cannot be
back force reground.)
G GX
1,0 mm

H
Sharpness

Roughing
Regrinding
Emphasis on fracture Portion
resistance
If you wish to use reground blades you shall use sets of blades with
Edge Stability Higher matching size of the same level in order to keep the balance.

H59
Alnex
ANX Series
Performances
High-Speed / High-Efficiency Cutting
Realizes ultra-high efficiency machining with vf = 30.000 mm/min

35.000

30.000

25.000

Feed Rate (mm/min)


20.000

15.000

10.000
Comparison: Cutter Diameter Ø 100 mm
Spindle Speed Feed Rate 5.000
Number of Teeth
min-1 vf (mm/min)
0
ANX Series 18.000 18 32.400 Competitor
ANX Series
Competitor 9.500 12 11.400

Drastically Reduces Runout Adjustment Time


– Simple screw-fastening structure
– Enables fine adjustments to be made easily
– High-rigidity body

Blade

Clamp Screw Adjustment Time for Runout Setting ≤ 5 µm


Indexable

Adjustment Screw
Endmills

ANX Series Adjustment in 1 time


(Ø 100, 18 teeth)

Competitor Adjustment: Correction Correction


(Ø 100, 12 teeth) 1st time 2nd time 3rd time

0 10 20 30 40 (min)

Already completed in 1st time setting, adjustment time reduced.

Chip Control
Blade-Through Coolant Chip Breaking

3 mm 3 mm

ANX Series Competitor

Work Material: G-AlSi12Cu


Blade-Through Coolant Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

H60 m = Japan stock Recommended Tightening Torque (N·m)


Alnex

New
ANXS 16000 E
Rake Radial -2 – 0° 3 mm
Angle Axial +5° 90°

DMM h7
DCX
DC
LH LS
LF

Body - ANXS (Steel) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCX DMM LH LS LF Teeth (kg)
ANXS 16032E04 m 30 32 20 35 60 95 4 0,3
16040E06 m 38 40 20 40 60 100 6 0,5

Blades are sold separately.


If using a blade for corner radius machining (ANB1604R), DC = DCX.
Identification Details
ANX S 16 032 E 04
Cutter Steel Blade Cutter Round Number
Series Body Size Diameter Shank of Teeth

Spare Parts Sold separately. Max. Allowable Spindle Speed


Adjustment Adjustment Assembly Cat. No. n max (min-1)
Clamp Screw Wrench
Screw Wrench Wrench ANXS 16032E04 10.000
Applicable Cutters
16040E06 10.000

ANXS 16032E04
BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT
16040E06

Blades

Indexable
Application SUMIDIA

Endmills
High Speed / Light Cut
Fig. 1 Fig. 2
General Purpose
16 16
Roughing
6,0 9,0
Cutting
DA1000

Wiper Edge
Cat. No. Edge Applications Fig.
Shape
Length Fig. 3 Fig. 4
16 16
ANB 1600R-L m 6,0 Linear Low Cutting Force 1 6,0 R0,4
1600R-G m 6,0 Arc-Shaped General Purpose 1
1600R-H m 6,0 Arc-Shaped Strong Edge 1
1600R-GX m 9,0 Arc-Shaped Long Edge 2
1604R m 6,0 Linear Corner Radius 3 Wiper Blade

1600R-W m – Arc-Shaped Wiper 4

Recommended Cutting Conditions


Si content ≤ 12,6 % Min. - Optimum - Max.
Hard- Cutting Speed Feed Rate
ISO Work Material Grade
ness vc (m/min) fz (mm/t)

N Aluminium Alloy – 2.000–2.500–3.000 0,05–0,13–0,20 DA1000

Si content ≥ 12,6 % Min. - Optimum - Max.


Hard- Cutting Speed Feed Rate
ISO Work Material Grade
ness vc (m/min) fz (mm/t)

N Aluminium Alloy – 400–600–800 0,05–0,13–0,20 DA1000

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.

H61
Alnex
ANX Series
ALNEX Series Usage Manual
Adjustment of the Blades, Runout Alignment
1 Before inserting the blade, make sure that the seat and screws are free 2
of debris by cleaning those areas.

2 Insert the blade into its seat.


3
3 While holding the blade against the seat, install the clamping bolt using
the provided wrench, pre-tightening the bolt (recommended pre-torque Pre-tighten
is 1 N·m). (1N·m)

4 Using the provided wrench for the height adjustment screw, set the
height to your predetermined value. 4
Adjust
5 Fully tighten the clamp bolt (recommended torque is 2 N·m). height

6 Use 1 blade as a datum point and adjust all blade heights to match. 5

Final tighten
7 After tightening, verify that there is no gap between the seat and blade. (2N·m)

Balance Adjustments
The cutter comes pre-balanced to a G 6,3 specification.
Under normal circumstances, it is not necessary to adjust the balance
of the cutter.
Indexable
Endmills

Clamp Bolts for Arbor


Dim. Max.
Work Material Applicable Cutters
M L D Torque

BXH0825-D13 8 25 13 15 ANXS16040RS_ _
BXH1030-D16 10 30 16 25 ANXS16040RS_ _ , ANXS16063RS_ _
ØD

BXH1235-D18 12 35 18 40 ANXS16063R_ _
L
BXH1235-D33 12 35 33 50 ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _
BXH1635-D40 16 35 40 100 ANXS16100R(S)_ _
BXH2036-D50 20 36 50 200 ANXS16125R(S)_ _ , ANXA16160R(S)_ _

Other Precautions
-- Please use only Sumitomo genuine parts.
-- Please regularly replace clamp bolts.
-- If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use
dummy blades (set height well below effective blades).
-- Please do not operate after releasing the interlock or opening the cover.
-- Please avoid use and consult with Sumitomo if you mistakenly crash the body.
-- As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so
please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into
machine tool.

H62
J
Coated & Solid
Endmills
J1–J44

Selection Guide According to Work Materials..................................... J 2–3


New Global Standard Endmills.................................. J 4–6
Coated Endmills
GSX MILL Series GSX 20000................................................................. J 7–11
GSX 30000................................................................. J12–13
Slotted Type GSXSLT 30000.......................................................... J14
GSX 40000................................................................. J15–19
Anti-Vibration Type GSXVL 40000............................................................ J20–21
SSEH MILL Series for Exotic Alloys SSEHVL 4000W-R / SSEH 4000W-R......................... J22–24

GS MILL Series, Roughing Type GSRE 4000SF............................................................ J25


Hard Type GSH 4000/6000/8000SF.............................................. J26
AURORA COAT MILL Series ASM 2000/4000DL / DL-R.......................................... J27–28
SSUP MILL Series SSUP 4000ZX/ZX-R................................................... J30–31

Hard Type LHHM 4000/6000/8000ZX........................................... J29


EHHM 4000/6000/8000ZX........................................... J29

Solid Carbide

Endmills
GSX Mills Ball Type GSXB 20000.............................................................. J32
AURORA COAT Ball Type SNB 2000DL.............................................................. J33

Uncoated Endmills
For Aluminium Cutting ASM 2000................................................................. J34
SSEH MILL Series for Exotic Alloys SSEHVL 4000-R / SSEH 4000-R................................ J35
Standard Type SSM 2000/4000........................................................... J36–37
Long Type LSM 2000/4000........................................................... J38
Extra LongType ELSM 2000/4000........................................................ J39

SUMIBORON ”Helical Master” for Hardened Steel BNES 1000................................................................ J40


SUMIBORON ”Mould Finish Master” for Hardened Steel BNBP 2R…4/6.......................................................... J41
SUMIDIA ”Mould Finish Master” Binderless NPDRS / NPDB(S).................................................... J42–43

J1
Solid Carbide Endmills
Selection Guide
According to Work Materials

Square Type Legend


Grade Edge Type Usage

Plunge Cut
Multi-Purpose

Coated Sharp General Coated Sharp General

Global Endmills GSX MILL


Standard
Anti-Vibration
GSXSLT Type
GSX Type
General Steel (Common Use)

ø 1–16 mm

General Steel (Special Use)


ø 1–25 mm Radius Corner l
3 Flutes
l
2 Flutes Endmills
l
3 Flutes
l
4 Flutes GSXVL Type
ø 2–25 mm
l
4 Flutes
a J7–19 a J20–21 a J14

High Efficiency High Efficiency

High High
Coated Strong Coated Strong
Efficiency Efficiency

UPMILL ROUGHING ENDMILL


SSUP-ZX Type GSRE-SFType
ø 2–20 mm ø 6–20 mm
l
4 Flutes l
4 Flutes

a J30–31 a J25

High performance Type High Rigidity Type SumiBoron Endmill For Heat Resistive Steel
Hardened Steel

High High CBN


Coated Strong Coated Strong Coated Sharp General
Efficiency Efficiency
Solid Carbide

GS-MILL-HARD HARD ENDMILL ”Helical Master” Radius Endmills


GSH-SF Type LHHM…ZX BNES Type
Endmills

Standard
ø 1–20 mm EHHM…ZX ø 6–16 mm SSEH Type Anti-Vibration
l
4 Flutes ø 3–32 mm
l
1 Flute ø 4,5–25 mm Radius Endmills
l
6 Flutes 4 Flutes 4 Flutes
SSEHVL Type
l
l
l
8 Flutes l
6 Flutes
l
8 Flutes ø 4,5–25 mm
l
4 Flutes
Exotic Metals

a J26 a J29 a J40, M50 a J22, J24, J35 a J22–23, J35

SumiDia Endmill DLC-Coated Endmill


Non-ferrous Metal

PCD Coated Sharp General

SUMIDIA brazed AURORA COATED


DFE Type ASM-DL Type
ø 4–13 mm ø 2–16 mm
l
1 Flute l
2 Flutes
l
2 Flutes l
4 Flutes
l
4 Flutes

a Stock in Japan a J27–28

J2
Solid Carbide Endmills
Selection Guide
According to Work Materials

Ballnose Type

Coated General Coated Short General Coated Short General

GSX MILL BALL NEOBALL SHORT FLUTE ZX-COATED SHORT FLUTE


GSXB Type S-SNB-ZX Type S-SSB-ZX Type
General Steel (Common Use)

R 0,2–12,5 mm R 1,5–15 mm R 1,5–4 mm


2 Flutes 2 Flutes 2 Flutes

General Steel (Short Series)


l l l

a J32 a Stock in Japan a Stock in Japan

High Rigidity Type Hardened Steel


Hardened Steel

High CBN
Coated Strong PCD
Efficiency

Solid Carbide
HARDBALL SUMIBORON brazed SUMIDIA binderless
SHB-ZX Type

Endmills
BNBP Type NPDRS Type
R 0,5–10 mm R 0,2–1,0 mm R 0,2–2,0 mm
l
2 Flutes l
2 Flutes l
1 Flute
Radius Endmill

NPDB(S) Type NPDRS NPDB(S)


R 0,1–1,0 mm
l
1 Flute
a Stock in Japan a J41, M51 Ballnose Endmill a J42–43, M52–53

DLC-Coated Endmill
Non-ferrous Metal

Coated General

AURORA COATED
SNB-DLType
R 1–8 mm
l
2 Flutes

a J34

J3
NEW "Global Standard" Endmills

GSX MILL Series


Characteristics and Applications
 Wide variation of three flute types and four flute lengths
enable use in a wide variety of applications.
l Fine carbide substrate provides high transverse rupture
strength and excellent thermal shock resistance improving
reliability in wet cutting applications.
l GSX Coating provides improved reliability and longer tool life.
l Large rake angle and unique flute design improve sharpness
and chip evacuation.
l Cutting teeth with gash land improves corner flute strength.
l Sharper edge S type and fracture resistant C type added to
the 2D size series.

Wear Resistance Thermal Resistance Improved Chip Evacuation


Large Rake Angle
New Super Original Flute Shape
Coating Hardness (GPa)
Cutting Speed (m/min)

Conventional ZX Coating
ZX Coating

Comp. A
Comp. B

Soft Steel Hardened Steel Large rake angle combined with our unique flute
Hardness of Work Material (HRC) Starting Temperature For Oxidization (°C) design improves sharpness and chip evacuation.

2 cutting edge designs expand machining applications


Sharper edge S type and fracture resistant C type added to the 2D size series.

S Type Sharp Corner: Sharper Edge Design C Type Gash Land: Fracture Resistant Design
Endmills
Coated

Note: In gash land drilling, some


material remains as shown on
0,3

the right. If you need sharp


corners, use the S Type.
0,02

Ex.: Corner on a ø 10 mm hole (mm)

Application Range Recommended Milling Examples


P H M
S K N Application Surface Milling Grooving Groove Finishing
Hardened
Heat Resistant Alloy
Tempered Die Steel
Pre-hardened Steel

Steel
General Structure

Form
Stainless Steel
45 ~ 55 HRC

55 ~ 60 HRC

60 ~ 65 HRC
Carbon Steel
Rolled Steel

Alloy Steel

Cast Iron

Graphite
Cu Alloy
Al Alloy
Ti Alloy

Rough Finishing Rough Finishing Rough Finishing


S Type
○ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○
*1 C Type
◎ : Best Blank : Not recommended S Type is best for removing inside corners. *2: Use with small depth of cut.
○ : Good *1: GSXSLT30000C is recommended
for 50 HRC or less

J4
NEW "Global Standard" Endmills

GSX MILL Series

Large rake angle and unique flute design improve sharpness and
excellent chip evacuation.

Product Range
Flute Length
No. of
Application 1,5 D 2D 3D 4D
Teeth
C Type S Type C Type C Type C Type
GSX20000C-1.5D GSX20000S-2D GSX20000C-2D GSX20000C-3D GSX20000C-4D
2 Flutes
aJ7 aJ8 aJ9 a J 10 a J 11
GSX30000C-1.5D GSX30000C-2D
General
3 Flutes
Purpose
a J 12 a J 13
GSX40000C-1.5D GSX40000S-2D GSX40000C-2D GSX40000C-3D GSX40000C-4D
4 Flutes
a J 15 a J 16 a J 17 a J 18 a J 19
GSXSLT30000C-1.5D
Compound
3 Flutes
Endmilling
a J 14

Multi-Purpose "GSX-SLT" Slot Type


Optimized flute design of slotted 3 flute (1.5D) short GSX SLT
type reduces cutting resistance. Drilling and ... 3000C-1.5D
j Allows drilling and slot milling and other continuous (compound)
applications.
k Perfect for use with thin sheets and small machining centres Slot
milling

Endmills
Coated
Application Examples
Carbon Steel Grooving with GSX20000C Cast Iron Grooving with GSX20000C
GSX 20000C Competitor Gash land for stronger cutting edge. GSX 20000C Competitor GSX coating for improved wear resistance.
Tool dimension ø 6 (2 Flutes) Tool dimension ø 10 (2 Flutes)
Work material C50 Work material GGG60
Cutting speed vc = 87 m/min Cutting speed vc = 66 m/min
n = 4615 rpm n = 2100 rpm
Feed rate f t = 0,06 mm/teeth Feed rate f t = 0,072 mm/teeth
vf = 553 mm/min vf = 302 mm/min
Depth of cut ap = 3 mm Depth of cut ap = 5 mm, 5 passes
Wide of cut ae = 6 mm Wide of cut ae = 10 mm
Breakage Cooland Dry High Wear Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT40)

Stainless Steel Machining with GSX20000C Surface Milling C50 with GSX20000S
GSX 20000C Competitor Improved reliability even under wet machining. GSX 20000S Competitor S type delivers optimum cutting performance.
Tool dimension ø 10 (2 Flutes) Tool dimension ø 6 (2 Flutes)
Work material X5 CrNi 1812 Work material C50
Cutting speed vc = 50 m/min Cutting speed vc = 87 m/min
n = 1591 rpm n = 4615 rpm
Feed rate f t = 0,04 mm/teeth Feed rate f t = 0,06 mm/teeth
vf = 27 mm/min vf = 553 mm/min
Depth of cut ap = 10 mm Depth of cut ap = 10 mm
Wide of cut ae = 0,5 mm Wide of cut ae = 0,3 mm
Coating peel off Cooland Wet Chipping Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT50)

J5
NEW "Global Standard" Endmills

GSX MILL Series

+ J 20, J 21 + J 34
GSX MILL Anti-vibration Type (Square/Radius) GSX MILL Ball
Characteristics and Applications n Characteristics and Applications
l Optimized irregular pitch and lead affords: l New coating combined with a fine-grained carbide substrate
- Drastically improved chattering and fracture resistance ! affords better thermal and wear resistance.
- Less cutting force Allows high-speed, high-feed cutting. l Large helix angle on cutting edge reduces cutting resistance.
l Rounded lands greatly improve machined surface quality l Unique pocket design and expanded pocket area promotes
(from ø 4 and up). better chip evacuation.
l New fine-grained carbide substrate and special coating for
better rigidity and thermal and wear resistance.  Expands the range of machineable material from soft to
hardened steels, and offers reliability and longer tool life.
Product Range
GSX MILL Anti-vibration Square Type
Series No. of Teeth Serie DC (mm)
Product Range
Series No. of Teeth Serie DC (mm)
4
GSXVL4000-2.5D Flutes
ø 2 – ø 20
2 R=ø0,2 – ø15
a J 20 GSX-B 20000 Flutes (DC=0,2 – 30)
a J 36
GSX MILL Anti-vibration Corner Radius Type
Series No. of Teeth Serie DC (mm) Application Range MOULD FINISH MASTER
Workpiece Hardness

CBN Ballnose Mill


4
GSXVL4000-R-2.5D Flutes
ø 3 – ø 20 GS Hard Mill Ball
(HRC)

a J 21

n Cutting Range n Cutting Resistance Mill Ball


GS
vc (m/min) (N) Low vibration Mill Ball
Cutting Resistance

150
( vc = 120 m/min) low High
GSX
Anti-vibration Chip Removal Rate Q (cc/min)
Endmills
Coated

100
Application Examples
GSX
50
Conventional Design Anti-vibration Flank Wear Competitor C
Competitor A
(N) Competitor B
Cutting Resistance

Wear (mm)

1D 2D 3D
(mm)
GSX Mill Ball
Depth of Cut

Conventional Design
n Application Range Chip Removal Rate Q (cc/min)
Surface Finish Quality GSX Ball (Cutting Length 140 m) Conventional Tool (Cutting Length 80 m)
GSX Anti-vibration Competitor's Anti-vibration Conventional Design

Able to continue Unable to continue

No Chattering Minute Chattering Heavy Chattering Work Material : X40CrVMo5-1 (50HRC)


Clean Surface Poor Surface Poor Surface Tool Dimensions : R3 (2 Flutes)
Chipping in centre
Cutting Conditions: n = 4.800 rpm Cutting Conditions :  v c = 179 m/min (n = 9.500 rpm) Heavy wear on
Work material: C50 v f = 2.250 mm/min (f t = 0,12 mm/t) flank face
v f = 800 mm/min
Grooving: ap = 0,2 ~ 1,0 mm, ae =0,3 mm, Wet
Depth of cut ap = 10 mm
Tool dimension: ø 10 Equipment Vertical Machining Centre BT40
Equipment: BT50

J6 l = Euro stock
2 2 Flutes Endmills GSX MILL Endmills

GSX 20000C-1.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20100C-1.5D l 1,0 1,5 2,5 40 4


GSX 20150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSX 20200C-1.5D l 2,0 3,0 4,0 40 4
LU GSX 20250C-1.5D l 2,5 3,8 4,8 40 4
LF
GSX 20300C-1.5D l 3,0 4,5 6,0 45 6
30°
(DC)
( øD) (mm) GSX 20350C-1.5D l 3,5 5,3 6,8 45 6
40 GSX20000C-1.5D GSX 20400C-1.5D l 4,0 6,0 7,5 45 6
Helix Angle Corner : C Type 30
1,5D 2D 3D 4D
GSX 20450C-1.5D l 4,5 6,8 8,3 50 6
DC Tolerance 20 GSX 20500C-1.5D l 5,0 7,5 9,5 50 6
D ≤ 3,0 0 – 0,015 10 GSX 20550C-1.5D l 5,5 8,3 10,3 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 20600C-1.5D l 6,0 9,0 – 50 6
GSX 20700C-1.5D l 7,0 11,0 13,0 60 8
Grade: ACF20
GSX 20800C-1.5D l 8,0 12,0 – 60 8
GSX 20900C-1.5D l 9,0 14,0 16,0 70 10
Endmill Identification (GSX MILL Series) GSX 21000C-1.5D l 10,0 15,0 – 70 10
GSX 21200C-1.5D l 12,0 18,0 – 75 12

GSX 2 0100 C - 1.5D


GSX 21400C-1.5D 14,0 21,0 24,5 90 16
GSX 21500C-1.5D 15,0 23,0 26,5 90 16
GSX 21600C-1.5D 16,0 24,0 – 90 16
Series Code No. of Diameter Cutting Edge Cutting Edge GSX 22000C-1.5D 20,0 30,0 – 100 20
Teeth Length 

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining. ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.

ap
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J7
GSX MILL Endmills 2 Sharp Edge Endmills (2 Flutes)

GSX 20000S-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20030S-2D m 0,3 0,6 1,0 40 4


GSX 20040S-2D m 0,4 0,8 1,2 40 4
APMX GSX 20050S-2D l 0,5 1,3 1,7 40 4
LU GSX 20080S-2D m 0,8 1,6 2,1 40 4
LF GSX 20100S-2D 1,0 2,5 3,5 40 4
l
30°
(DC)
( øD) (mm) GSX 20150S-2D l 1,5 3,8 4,8 40 4
40 GSX20000S-2D GSX 20200S-2D l 2,0 5,0 6,0 40 4
Helix Angle Corner : S Type 30 GSX 20250S-2D l 2,5 6,3 7,3 40 4
DC Tolerance 20 GSX 20300S-2D l 3,0 7,5 9,0 45 6
D ≤ 3,0 0 – 0,015 10 GSX 20350S-2D l 3,5 8,8 10,3 45 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 20400S-2D l 4,0 11,0 14,0 45 6
GSX 20450S-2D l 4,5 11,3 12,8 50 6
Grade: ACF20 GSX 20500S-2D l 5,0 13,0 19,6 50 6
GSX 20550S-2D l 5,5 13,0 19,6 50 6
Endmill Identification (GSX MILL Series) GSX 20600S-2D l 6,0 13,0 – 50 6
GSX 20700S-2D l 7,0 16,0 21,1 60 8

GSX 2 0050 S - 2D
GSX 20800S-2D l 8,0 19,0 – 60 8
GSX 20900S-2D l 9,0 19,0 24,1 70 10
GSX 21000S-2D l 10,0 22,0 – 70 10
Series Code No. of Diameter Cutting Cutting Edge GSX 21200S-2D l 12,0 26,0 – 75 12
Teeth Edge Length
GSX 21600S-2D l 16,0 32,0 – 90 16
S: Sharp Edge GSX 22000S-2D l 20,0 40,0 – 100 20

C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
ap

5. This series is not recommended for grooving.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Groove ap 1,5 DC
finishing ae –0,02 DC

J8 l = Euro stock
m = Japan stock
2 2 Flutes Endmills GSX MILL Endmills

GSX 20000C-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20050C-2D l 0,5 1,0 1,4 40 4


GSX 20100C-2D l 1,0 2,0 3,0 40 4
APMX GSX 20150C-2D l 1,5 3,0 4,0 40 4
LU GSX 20200C-2D l 2,0 4,0 5,0 40 4
LF GSX 20250C-2D 2,5 5,0 6,0 40 4
l
30°
(DC)
( øD) (mm) GSX 20300C-2D l 3,0 6,0 7,5 45 6
40 GSX20000C-2D GSX 20350C-2D l 3,5 7,0 8,5 45 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 20400C-2D l 4,0 8,0 9,5 45 6
DC Tolerance 20 GSX 20450C-2D l 4,5 9,0 10,5 50 6
D ≤ 3,0 0 – 0,015 10 GSX 20500C-2D l 5,0 10,0 12,0 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 20550C-2D l 5,5 11,0 13,0 50 6
GSX 20600C-2D l 6,0 12,0 — 50 6
Grade: ACF20
GSX 20700C-2D l 7,0 14,0 16,0 60 8
GSX 20800C-2D l 8,0 16,0 — 60 8
Endmill Identification (GSX MILL Series) GSX 20900C-2D l 9,0 18,0 20,0 70 10
GSX 21000C-2D l 10,0 20,0 — 70 10

GSX 2 0050 C - 2D
GSX 21200C-2D l 12,0 24,0 — 75 12
GSX 21400C-2D 14,0 28,0 31,5 90 16
GSX 21500C-2D 15,0 30,0 33,5 90 16
Series Code No. of Diameter Cutting Edge Cutting Edge GSX 21600C-2D l 16,0 32,0 — 90 16
Teeth Length
GSX 22000C-2D l 20,0 40,0 — 100 20

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
ap

5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

ap
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J9
GSX MILL Endmills 2 2 Flutes Endmills

GSX 20000C-3D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20100C-3D l 1,0 3,0 4,0 40 4


GSX 20150C-3D l 1,5 4,5 5,5 40 4
APMX GSX 20200C-3D l 2,0 6,0 7,0 40 4
LU GSX 20250C-3D 2,5 7,5 8,5 40 4
LF
l
GSX 20300C-3D l 3,0 9,0 10,5 50 6
30°
(DC)
( øD) (mm) GSX 20400C-3D l 4,0 12,0 13,5 50 6
40 GSX20000C-3D GSX 20500C-3D l 5,0 15,0 17,0 50 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 20600C-3D l 6,0 18,0 — 50 6
DC Tolerance 20 GSX 20800C-3D l 8,0 24,0 — 70 8
D ≤ 3,0 0 – 0,015 10 GSX 21000C-3D l 10,0 30,0 — 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 21200C-3D l 12,0 36,0 — 90 12
GSX 21600C-3D l 16,0 48,0 — 110 16
Grade: ACF20 GSX 22000C-3D 20,0 60,0 — 120 20


Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 3D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
ap

reduce the depth of cut.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 190 16.600 190 16.600 190 15.500 140 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 120 4.500 60 5.200 70 4.500 50
4,0 5.200 330 5.200 330 5.200 330 4.800 200 3.400 150 2.250 75 2.600 90 2.250 65
6,0 3.500 360 3.500 360 3.500 360 3.200 250 2.550 170 1.500 90 1.700 100 1.500 80
8,0 2.600 320 2.600 320 2.600 320 2.400 240 1.900 170 1.100 90 1.300 105 1.100 80
10,0 2.100 300 2.100 300 2.100 300 1.900 230 1.500 170 900 90 1.000 100 900 80
12,0 1.750 280 1.750 280 1.750 280 1.600 230 1.250 170 750 90 850 100 750 80
16,0 1.300 240 1.300 240 1.300 240 1.200 200 950 150 550 75 650 85 550 65
20,0 1.050 220 1.050 220 1.050 220 950 180 750 140 450 70 500 75 450 60
Shoulder ap 2,5 DC 2,0 DC
cutting ae < ø3: 0,05 DC , ≤ ø3: 0,1 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 70 16.600 80 16.600 80 15.500 50 10.500 50 7.500 35 9.400 30 3.750 10
2,0 9.500 80 9.500 100 9.500 100 9.000 90 6.200 60 4.500 45 5.200 40 2.250 15
4,0 5.200 120 5.200 150 5.200 150 4.800 120 3.400 80 2.200 50 2.600 50 1.250 20
6,0 3.500 140 3.500 170 3.500 170 3.200 130 2.550 100 1.500 50 1.700 60 950 25
8,0 2.600 140 2.600 160 2.600 160 2.400 130 1.900 100 1.100 50 1.300 60 700 25
10,0 2.100 130 2.100 150 2.100 150 1.900 120 1.500 90 900 50 1.000 60 550 25
12,0 1.750 130 1.750 150 1.750 150 1.600 120 1.250 90 750 50 850 60 450 25
16,0 1.300 110 1.300 130 1.300 130 1.200 110 950 80 550 45 650 50 350 20
20,0 1.050 100 1.050 120 1.050 120 950 100 750 70 450 40 500 40 280 15
ap
Grooving 0,1 DC 0,2 DC 0,05 DC 0,1 D
ae

J10 l = Euro stock


2 2 Flutes Endmills GSX MILL Endmills

GSX 20000C-4D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20100C-4D l 1,0 4,0 5,0 40 4


GSX 20150C-4D l 1,5 6,0 7,0 40 4
APMX GSX 20200C-4D l 2,0 8,0 9,0 40 4
LU GSX 20250C-4D 2,5 10,0 11,0 50 4
LF
l
GSX 20300C-4D l 3,0 12,0 13,5 50 6
30°
(DC)
( øD) (mm) GSX 20400C-4D l 4,0 16,0 17,5 50 6
40 GSX20000C-4D GSX 20500C-4D l 5,0 20,0 22,0 60 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 20600C-4D l 6,0 24,0 – 60 6
DC Tolerance 20 GSX 20800C-4D l 8,0 32,0 – 80 8
D ≤ 3,0 0 – 0,015 10 GSX 21000C-4D l 10,0 40,0 – 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 21200C-4D l 12,0 48,0 – 100 12
GSX 21600C-4D 16,0 64,0 – 120 16
Grade: ACF20 GSX 22000C-4D 20,0 80,0 – 140 20


Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 4D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2 m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or

ap
reduce the depth of cut.
6. This series is not recommended for grooving.
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 130 9.000 130 9.000 130 7.000 95 6.500 50 4.500 30 5.400 40 4.500 25
2,0 4.500 180 4.500 180 4.500 180 3.500 120 3.200 70 2.300 40 2.700 50 2.300 35
4,0 2.250 240 2.250 240 2.250 240 1.750 160 1.600 95 1.200 60 1.350 65 1.200 40
6,0 1.500 300 1.500 300 1.500 300 1.150 170 1.050 110 800 70 900 70 800 50
8,0 1.100 260 1.100 260 1.100 260 850 170 800 110 600 70 660 70 600 50
10,0 900 250 900 250 900 250 700 160 650 110 460 70 540 70 460 50
12,0 750 240 750 240 750 240 580 160 520 110 400 70 450 70 400 50
16,0 550 200 550 200 550 200 440 140 400 95 300 55 330 60 300 45
20,0 450 180 450 180 450 180 350 120 320 85 240 45 270 50 240 40
Shoulder ap 3,5 DC 3,0 DC
cutting ae 0,08 DC 0,04 DC

J11
GSX MILL Endmills 3 3 Flutes Endmills

GSX 30000C-1.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎ ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 30100C-1.5D l 1,0 1,5 2,5 40 4


GSX 30150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSX 30200C-1.5D l 2,0 3,0 4,0 40 4
LU GSX 30250C-1.5D 2,5 3,8 4,8 40 4
l
LF
GSX 30300C-1.5D l 3,0 4,5 6,0 45 6
30°
(DC)
( øD) (mm) GSX 30400C-1.5D l 4,0 6,0 7,5 45 6
40 GSX30000C-1.5D GSX 30500C-1.5D l 5,0 7,5 9,5 50 6
Helix Angle Corner : C Type 30
1.5D 2D
GSX 30600C-1.5D l 6,0 9,0 – 50 6
DC Tolerance 20 GSX 30700C-1.5D l 7,0 11,0 13,0 60 8
D ≤ 3,0 0 – 0,015 10 GSX 30800C-1.5D l 8,0 12,0 – 60 8
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 30900C-1.5D l 9,0 14,0 16,0 70 10
GSX 31000C-1.5D l 10,0 15,0 – 70 10
Grade: ACF20 GSX 31200C-1.5D l 12,0 18,0 – 75 12
GSX 31600C-1.5D 16,0 24,0 – 90 16
Endmill Identification (GSX MILL Series) 
GSX 32000C-1.5D 20,0 30,0 – 100 20

GSX 3 0100 C - 1.5D


Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
ap

2. Use air blowing when dry machining.

ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
ap
Grooving 0,2 DC 0,5 DC 0,05 DC 0,2 DC
ae

J12 l = Euro stock


3 3 Flutes Endmills GSX MILL Endmills

GSX 30000C-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎ ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 30100C-2D l 1,0 2,5 3,5 40 4


GSX 30150C-2D l 1,5 3,8 4,8 40 4
APMX GSX 30200C-2D l 2,0 5,0 6,0 40 4
LU GSX 30250C-2D 2,5 6,3 7,3 40 4
LF
l
GSX 30300C-2D l 3,0 7,5 9,0 45 6
30°
(DC)
( øD) (mm) GSX 30400C-2D l 4,0 11,0 12,5 45 6
40 GSX30000C-2D GSX 30500C-2D l 5,0 13,0 15,0 50 6
Helix Angle Corner : C Type 30
1.5D 2D
GSX 30600C-2D l 6,0 13,0 – 50 6
DC Tolerance 20 GSX 30700C-2D l 7,0 16,0 18,0 60 8
D ≤ 3,0 0 – 0,015 10 GSX 30800C-2D l 8,0 19,0 – 60 8
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 30900C-2D l 9,0 19,0 21,0 70 10
GSX 31000C-2D l 10,0 22,0 – 70 10
Grade: ACF20
GSX 31200C-2D l 12,0 26,0 – 75 12
GSX 31600C-2D 16,0 32,0 – 90 16
Endmill Identification (GSX MILL Series) 
GSX 32000C-2D 20,0 40,0 – 100 20

GSX 3 0100 C - 2D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
ap
2. Use air blowing when dry machining.

ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J13
GSX MILL Slot Endmills 3 Slotted Short Endmills (3 Flutes)

GSXSLT 30000C-1.5D Type For Compound Endmilling

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎ ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSXSLT 30100C-1.5D l 1,0 1,5 2,5 40 4


GSXSLT 30150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSXSLT 30200C-1.5D m 2,0 3,0 4,0 40 4
LU GSXSLT 30250C-1.5D m 2,5 3,8 4,8 40 4
LF GSXSLT 30300C-1.5D 3,0 4,5 6,0 45 6
l
40°
(DC)
( øD) (mm) GSXSLT 30400C-1.5D l 4,0 6,0 7,5 45 6
40 GSXSLT30000C-1.5D GSXSLT 30500C-1.5D l 5,0 7,5 9,5 50 6
Helix Angle Corner : C Type 30 GSXSLT 30600C-1.5D l 6,0 9,0 – 50 6
DC Tolerance 20 GSXSLT 30700C-1.5D l 7,0 11,0 13,0 60 8
D ≤ 3,0 0 – 0,015 10 GSXSLT 30800C-1.5D l 8,0 12,0 – 60 8
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSXSLT 30900C-1.5D l 9,0 14,0 16,0 70 10
GSXSLT 31000C-1.5D l 10,0 15,0 – 70 10
Grade: ACF20 GSXSLT 31200C-1.5D l 12,0 18,0 – 75 12
GSXSLT 31600C-1.5D 16,0 24,0 – 90 16


Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.

ap
4. Use step machining of 0.1Dc when drilling stainless steel, heat resistant alloy, and titanium alloy.

ap
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
Shoulder ap 1.5 DC 1.0 DC
cutting ae 0.05 DC 0.02 DC
Endmills
Coated

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

Drilling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 70 19.600 90 19.600 90 18.300 60 12.700 40 9.000 25 11.000 20 4.500 10
2,0 11.200 90 11.200 120 11.200 120 10.500 80 7.300 50 5.300 30 6.400 25 2.650 15
4,0 6.400 130 6.400 160 6.400 160 6.000 110 4.200 70 3.000 40 3.600 30 1.500 20
6,0 4.600 160 4.600 200 4.600 200 4.300 130 3.000 80 2.200 50 2.650 40 1.150 20
8,0 3.400 160 3.400 200 3.400 200 3.200 130 2.200 80 1.600 50 2.000 40 800 20
10,0 2.800 160 2.800 200 2.800 200 2.600 130 1.800 80 1.300 50 1.600 40 650 20
12,0 2.300 160 2.300 200 2.300 200 2.200 130 1.500 80 1.100 50 1.300 40 500 20
16,0 1.700 130 1.700 160 1.700 160 1.600 110 1.100 70 800 40 1.000 35 400 15

J14 l = Euro stock


m = Japan stock
4 4 Flutes Endmills GSX MILL Endmills

GSX 40000C-1.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-1.5D l 1,0 1,5 2,5 40 4


GSX 40150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSX 40200C-1.5D l 2,0 3,0 4,0 40 4
LU GSX 40250C-1.5D 2,5 3,8 4,8 40 4
l
LF
GSX 40300C-1.5D l 3,0 4,5 6,0 45 6
30°
(DC)
( øD) (mm) GSX 40350C-1.5D l 3,5 5,3 6,8 45 6
40 GSX40000C-1.5D GSX 40400C-1.5D l 4,0 6,0 7,5 45 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40450C-1.5D l 4,5 6,8 8,3 50 6
DC Tolerance 20 GSX 40500C-1.5D l 5,0 7,5 9,5 50 6
D ≤ 3,0 0 – 0,015 10 GSX 40550C-1.5D l 5,5 8,3 10,3 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 40600C-1.5D l 6,0 9,0 – 50 6
GSX 40700C-1.5D l 7,0 11,0 13,0 60 8
Grade: ACF20
GSX 40800C-1.5D l 8,0 12,0 – 60 8
GSX 40900C-1.5D l 9,0 14,0 16,0 70 10
Recommended Cutting Conditions GSX 41000C-1.5D l 10,0 15,0 – 70 10
1. For stable machining performance use rigid, high- GSX 41200C-1.5D l 12,0 18,0 – 75 12
precision machines and holders.
2. Use air blowing when dry machining.
GSX 41400C-1.5D 14,0 21,0 24,5 90 16
3. Use wet machining for stainless steel, heat resistant GSX 41500C-1.5D 15,0 23,0 26,5 90 16
alloy, and titanium alloy applications. GSX 41600C-1.5D 16,0 24,0 – 90 16
ap

4. If the machine cannot achieve the recommended GSX 42000C-1.5D 20,0 30,0 – 100 20
ap

spindle speed, please use the max. spindle speed 


available. ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Shoulder Milling (High Speed Machining Centre)


Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J15
GSX MILL Endmills 4 Sharp Edge Endmills (4 Flutes)

GSX 40000S-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100S-2D l 1,0 2,5 3,5 40 4


GSX 40150S-2D l 1,5 3,8 4,8 40 4
APMX GSX 40200S-2D l 2,0 5,0 6,0 40 4
LU GSX 40250S-2D l 2,5 6,3 7,3 40 4
LF
GSX 40300S-2D l 3,0 7,5 9,0 45 6
30°
(DC)
( øD) (mm) GSX 40350S-2D l 3,5 8,8 10,0 45 6
40 GSX40000S-2D GSX 40400S-2D l 4,0 11,0 14,0 45 6
Helix Angle Corner : S Type 30 GSX 40450S-2D l 4,5 11,3 12,8 50 6
DC Tolerance 20 GSX 40500S-2D l 5,0 13,0 19,6 50 6
D ≤ 3,0 0 – 0,015 10 GSX 40550S-2D l 5,5 13,0 19,6 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1) GSX 40600S-2D l 6,0 13,0 – 50 6
GSX 40700S-2D l 7,0 16,0 21,1 60 8
Grade: ACF20 GSX 40800S-2D 8,0 19,0 – 60 8
l
GSX 40900S-2D l 9,0 19,0 24,1 70 10
Endmill Identification (GSX MILL Series) GSX 41000S-2D l 10,0 22,0 – 70 10
GSX 41200S-2D l 12,0 26,0 – 75 12

GSX 4 1000 S - 2D
GSX 41600S-2D l 16,0 32,0 – 90 16
GSX 42000S-2D l 20,0 40,0 – 100 20

Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
ap

5. This series is not recommended for grooving.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Shoulder ap 2,0 DC
cutting ae 0,03 DC 0,01 DC

Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Groove ap 1,5 DC
finishing ae –0,02 DC

J16 l = Euro stock


4 4 Flutes Endmills GSX MILL Endmills

GSX 40000C-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-2D l 1,0 2,0 3,0 40 4


GSX 40150C-2D l 1,5 3,0 4,0 40 4
APMX GSX 40200C-2D l 2,0 4,0 5,0 40 4
LU GSX 40250C-2D 2,5 5,0 6,0 40 4
LF
l
GSX 40300C-2D l 3,0 6,0 7,5 45 6
30°
(DC)
( øD) (mm) GSX 40350C-2D l 3,5 7,0 8,5 45 6
40 GSX40000C-2D GSX 40400C-2D l 4,0 8,0 9,5 45 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40450C-2D l 4,5 9,0 10,5 50 6
DC Tolerance 20 GSX 40500C-2D l 5,0 10,0 12,0 50 6
D ≤ 3,0 0 – 0,015 10 GSX 40550C-2D l 5,5 11,0 13,0 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 40600C-2D l 6,0 12,0 – 50 6
GSX 40700C-2D l 7,0 14,0 16,0 60 8
Grade: ACF20
GSX 40800C-2D l 8,0 16,0 – 60 8
Recommended Cutting Conditions GSX 40900C-2D 9,0 18,0 20,0 70 10
l
1. For stable machining performance use rigid, high-
precision machines and holders.
GSX 41000C-2D l 10,0 20,0 – 70 10
2. Use air blowing when dry machining. GSX 41200C-2D l 12,0 24,0 – 75 12
3. Use wet machining for stainless steel, heat resistant GSX 41400C-2D 14,0 28,0 31,5 90 16
alloy, and titanium alloy applications. GSX 41500C-2D 15,0 30,0 33,5 90 16
4. If chattering is a problem, reduce the spindle speed
GSX 41600C-2D l 16,0 32,0 – 90 16
ap

and feed rate indicated in the table below by the


same ratio, or reduce the depth of cut. GSX 42000C-2D l 20,0 40,0 – 100 20
ap


5. If the machine cannot achieve the recommended
ae
spindle speed, please use the max. spindle speed
available. DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Shoulder Milling (High Speed Machining Centre)
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J17
GSX MILL Endmills 4 4 Flutes Endmills

GSX 40000C-3D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-3D l 1,0 3,0 4,0 40 4


GSX 40150C-3D l 1,5 4,5 5,5 40 4
APMX GSX 40200C-3D 2,0 6,0 7,0 40 4
l
LU GSX 40250C-3D 2,5 7,5 8,5 40 4
LF
l
GSX 40300C-3D l 3,0 9,0 10,5 50 6
30°
(DC)
( øD) (mm) GSX 40400C-3D l 4,0 12,0 13,5 50 6
40 GSX40000C-3D GSX 40500C-3D l 5,0 15,0 17,0 50 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40600C-3D l 6,0 18,0 – 50 6
DC Tolerance 20 GSX 40800C-3D l 8,0 24,0 – 70 8
D ≤ 3,0 0 – 0,015 10 GSX 41000C-3D l 10,0 30,0 – 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 41200C-3D l 12,0 36,0 – 90 12
GSX 41600C-3D l 16,0 48,0 – 110 16
Grade: ACF20 GSX 42000C-3D 20,0 60,0 – 120 20


Endmill Identification (GSX MILL Series)

GSX 4 0100 C - 2D / 3D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2 m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
ap

reduce the depth of cut.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 21.000 360 21.000 360 21.000 360 19.000 220 13.000 140 9.000 90 10.500 90 9.000 65
2,0 10.500 360 10.500 360 10.500 360 9.600 290 7.500 180 4.500 110 5.200 120 4.500 85
4,0 5.200 500 5.200 500 5.200 500 4.800 370 4.000 280 2.250 150 2.600 160 2.250 100
6,0 3.500 560 3.500 560 3.500 560 3.200 400 2.700 300 1.500 160 1.700 170 1.500 120
8,0 2.600 520 2.600 520 2.600 520 2.400 400 2.000 300 1.100 160 1.300 170 1.100 120
10,0 2.100 500 2.100 500 2.100 500 1.900 400 1.600 300 900 160 1.000 160 900 120
12,0 1.750 500 1.750 500 1.750 500 1.600 400 1.350 300 750 150 850 160 750 120
16,0 1.300 420 1.300 420 1.300 420 1.200 330 1.000 260 550 120 650 140 550 100
20,0 1.050 380 1.050 380 1.050 380 950 290 800 230 450 110 500 120 450 90
Shoulder ap 2,5 DC 2,0 DC
cutting ae < ø3: 0,05 DC , ≤ ø3< ø8: 0,1 DC , ≤ ø8: 0,15 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 140 16.600 140 16.600 140 15.500 100 10.500 100 7.500 70 9.400 60 3.750 20
2,0 9.500 160 9.500 160 9.500 160 9.000 180 6.200 120 4.500 90 5.200 80 2.250 30
4,0 5.200 160 5.200 180 5.200 180 4.800 160 3.400 110 2.200 65 2.600 70 1.250 25
6,0 3.500 160 3.500 200 3.500 200 3.200 160 2.550 120 1.500 65 1.700 70 950 25
8,0 2.600 160 2.600 200 2.600 200 2.400 160 1.900 120 1.100 65 1.300 70 700 25
10,0 2.100 160 2.100 200 2.100 200 1.900 160 1.500 120 900 65 1.000 70 550 25
12,0 1.750 160 1.750 200 1.750 200 1.600 160 1.250 120 750 65 850 70 450 25
16,0 1.300 160 1.300 200 1.300 200 1.200 160 950 120 550 65 650 70 350 25
20,0 1.050 160 1.050 200 1.050 200 950 160 750 120 450 65 500 70 280 25
Grooving ap 0,1 DC 0,2 DC 0,05 DC 0,1 DC

J18 l = Euro stock


4 4 Flutes Endmills GSX MILL Endmills

GSX 40000C-4D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-4D l 1,0 4,0 5,0 40 4


GSX 40150C-4D l 1,5 6,0 7,0 40 4
APMX GSX 40200C-4D l 2,0 8,0 9,0 40 4
LU GSX 40250C-4D 2,5 10,0 11,0 50 4
LF
l
GSX 40300C-4D l 3,0 12,0 13,5 50 6
30°
(DC)
( øD) (mm) GSX 40400C-4D l 4,0 16,0 17,5 50 6
40 GSX40000C-4D GSX 40500C-4D l 5,0 20,0 22,0 60 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40600C-4D l 6,0 24,0 – 60 6
DC Tolerance 20 GSX 40800C-4D l 8,0 32,0 – 80 8
D ≤ 3,0 0 – 0,015 10 GSX 41000C-4D l 10,0 40,0 – 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 41200C-4D l 12,0 48,0 – 100 12
GSX 41600C-4D l 16,0 64,0 – 120 16
Grade: ACF20 GSX 42000C-4D 20,0 80,0 – 140 20

Endmill Identification (GSX MILL Series)

GSX 4 0100 C - 4D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions

Endmills
Coated
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
ap

5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving. ae
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 140 9.000 140 9.000 140 7.000 80 6.500 60 4.500 40 5.400 40 4.500 40
2,0 4.500 140 4.500 140 4.500 140 3.500 100 3.200 80 2.300 55 2.700 55 2.300 40
4,0 2.250 200 2.250 200 2.250 200 1.750 120 1.600 100 1.200 60 1.350 50 1.200 35
6,0 1.500 250 1.500 250 1.500 250 1.150 160 1.050 140 800 65 900 45 800 35
8,0 1.100 220 1.100 220 1.100 220 850 160 800 130 600 65 660 45 600 35
10,0 900 210 900 210 900 210 700 140 650 120 460 65 540 45 460 35
12,0 750 200 750 200 750 200 580 140 520 110 400 65 450 45 400 35
16,0 550 170 550 170 550 170 440 120 400 95 300 55 330 45 300 35
20,0 450 150 450 150 450 150 350 100 320 80 240 50 270 45 240 35
Shoulder ap 3,5 DC 3,0 DC
cutting ae < ø3: 0,04 DC , 3 ≤ øD< 8: 0,08 DC , 8 ≤ øD: 0,1 DC 0,02 DC

J19
Anti-Vibration Typ GSX MILL 4 Anti-Vibration Type and HAIMER's

GSXVL 4000-2.5D Type SAFE-LOCK TM Applicable Endmills (4 Flutes)


Endmills (mm)

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65
HRC HRC HRC Cat. No. Stock DC APMX LU LF DMM
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎  
GSXVL 4020-2.5D l 2,0 5 6,5 50 4
GSXVL 4030-2.5D l 3,0 8 9,5 50 6
DC ±0,01

DMM h5
GSXVL 4040-2.5D l 4,0 10 11,5 50 6
GSXVL 4050-2.5D l 5,0 13 14,5 60 6
APMX GSXVL 4060-2.5D l 6,0 15 – 60 6
LU GSXVL 4070-2.5D m 7,0 18 20,0 70 8
LF GSXVL 4080-2.5D l 8,0 20 – 80 8
(DC)
( øD) (mm)
GSXVL 4090-2.5D l 9,0 23 25,0 90 10
40 GSXVL4000-2.5D GSXVL 4100-2.5D l 10,0 25 – 90 10
30 GSXVL 4110-2.5D m 11,0 28 30,5 90 12
40° GSXVL 4120-2.5D l 12,0 30 – 90 12
4 43° 20
GSXVL 4140-2.5D l 14,0 35 37,5 110 16
10
Helix Angle Corner : C Type GSXVL 4150-2.5D m 15,0 38 41,0 110 16
100 (APMX)
( 1)
0 20 40 60 80
GSXVL 4160-2.5D l 16,0 40 – 115 16
Grade: ACF20 GSXVL 4180-2.5D l 18,0 45 48,0 120 20
GSXVL 4200-2.5D l 20,0 50 – 125 20
GSXVL 4250-2.5D m 25,0 63 – 140 25


Applicable Endmills Endmills (mm)


Cat. No. Stock DC APMX LU LF DMM
GSXVL 4120S-2.5D m 12,0 30 – 90 12
GSXVL 4140S-2.5D m 14,0 35 37,5 110 16
GSXVL 4150S-2.5D m 15,0 38 41,0 110 16
GSXVL 4160S-2.5D m 16,0 40 – 115 16
GSXVL 4180S-2.5D m 18,0 45 48,0 120 20
GSXVL 4200S-2.5D q 20,0 50 – 125 20
GSXVL 4250S-2.5D q 25,0 63 – 140 25

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 1.000 10.000 800 8.000 700 10.000 580 5.000 200
4,0 9.600 1.200 8.000 1.000 6.000 800 5.500 650 3.000 230
ap
Endmills
Coated

6,0 6.800 1.500 5.600 1.200 4.200 900 3.800 680 2.100 240
ap

8,0 5.200 1.600 4.400 1.300 3.200 950 2.800 650 1.600 250
ae DC
10,0 4.200 1.500 3.500 1.200 2.600 800 2.300 600 1.300 210
12,0 3.500 1.400 3.000 1.200 2.200 700 1.900 550 1.100 180
14,0 3.000 1.200 2.600 1.100 1.800 600 1.600 500 900 150
16,0 2.700 1.100 2.200 1.000 1.600 600 1.400 480 760 130
18,0 2.400 1.000 2.000 900 1.400 570 1.300 450 680 120
20,0 2.200 900 1.700 800 1.200 550 1.100 400 600 100
25,0 1.700 680 1.400 630 1.000 450 890 310 480 82
Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC

Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 750 10.000 550 8.400 500 6.500 300 4.000 140
4,0 8.200 800 6.000 600 5.200 500 4.000 330 2.000 130
6,0 6.100 1.100 4.000 600 3.500 580 2.700 350 1.350 150
8,0 4.600 1.000 3.000 580 2.600 570 2.000 330 1.000 140
10,0 3.600 1.000 2.400 550 2.100 510 1.600 200 800 130
12,0 3.100 920 2.000 500 1.700 450 1.300 280 660 110
14,0 2.600 750 1.700 450 1.500 400 1.100 250 570 100
16,0 2.300 670 1.500 420 1.300 350 1.000 230 500 90
18,0 2.000 620 1.300 380 1.100 330 900 200 430 80
20,0 1.900 600 1.200 360 1.000 320 800 180 380 70
25,0 1.500 470 1.000 300 790 250 640 140 300 55
Grooving ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC

J20 l = Euro stock


m = Japan stock
q= Delivery on request
4 Anti-Vibration Type with Radius Corner and Anti-Vibration MILL with R. Corner

HAIMER's SAFE-LOCK TM Applicable Endmills GSXVL 4000-R-2.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
  ◎  
±0,01

DMM h5
DC

RE ±0,02 APMX
LU Applicable Endmills
LF
(DC)
( øD) (mm)

40 GSXVL4000-R-2.5D
30
40°
4 43° 20

10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)

Endmills (mm) Endmills (mm)


Cat. No. Stock DC RE APMX LU LF DMM Cat. No. Stock DC RE APMX LU LF DMM
GSXVL 4030-R02-2.5D l 3,0 0,2 8 9,5 50 6 GSXVL 4120S-R05-2.5D m 12,0 0,5 30 – 90 12
GSXVL 4030-R05-2.5D m 3,0 0,5 8 9,5 50 6 GSXVL 4120S-R10-2.5D q 12,0 1,0 30 – 90 12
GSXVL 4040-R02-2.5D m 4,0 0,2 10 11,5 50 6 GSXVL 4120S-R15-2.5D q 12,0 1,5 30 – 90 12
GSXVL 4040-R05-2.5D l 4,0 0,5 10 11,5 50 6 GSXVL 4120S-R20-2.5D q 12,0 2,0 30 – 90 12
GSXVL 4040-R10-2.5D m 4,0 1,0 10 11,5 50 6 GSXVL 4120S-R30-2.5D 12,0 3,0 30 – 90 12
q
GSXVL 4050-R02-2.5D l 5,0 0,2 13 14,5 60 6
GSXVL 4160S-R10-2.5D q 16,0 1,0 40 – 115 16
GSXVL 4050-R05-2.5D m 5,0 0,5 13 14,5 60 6
GSXVL 4050-R10-2.5D m 5,0 1,0 13 14,5 60 6 GSXVL 4160S-R15-2.5D q 16,0 1,5 40 – 115 16
GSXVL 4060-R03-2.5D m 6,0 0,3 15 – 60 6 GSXVL 4160S-R20-2.5D q 16,0 2,0 40 – 115 16
GSXVL 4060-R05-2.5D l 6,0 0,5 15 – 60 6 GSXVL 4160S-R30-2.5D q 16,0 3,0 40 – 115 16
GSXVL 4060-R10-2.5D l 6,0 1,0 15 – 60 6 GSXVL 4200S-R10-2.5D q 20,0 1,0 50 – 125 20
GSXVL 4060-R15-2.5D m 6,0 1,5 15 – 60 6 GSXVL 4200S-R15-2.5D q 20,0 1,5 50 – 125 20
GSXVL 4080-R03-2.5D m 8,0 0,3 20 – 80 8 GSXVL 4200S-R20-2.5D q 20,0 2,0 50 – 125 20
GSXVL 4080-R05-2.5D l 8,0 0,5 20 – 80 8 GSXVL 4200S-R30-2.5D q 20,0 3,0 50 – 125 20
GSXVL 4080-R10-2.5D l 8,0 1,0 20 – 80 8 GSXVL 4250S-R10-2.5D q 25,0 1,0 63 – 140 25
GSXVL 4080-R15-2.5D l 8,0 1,5 20 – 80 8 GSXVL 4250S-R15-2.5D q 25,0 1,5 63 – 140 25
GSXVL 4080-R20-2.5D m 8,0 2,0 20 – 80 8
GSXVL 4250S-R20-2.5D q 25,0 2,0 63 – 140 25
GSXVL 4100-R03-2.5D l 10,0 0,3 25 – 90 10
GSXVL 4100-R05-2.5D 10,0 0,5 25 – 90 10 GSXVL 4250S-R30-2.5D m 25,0 3,0 63 – 140 25
l 
GSXVL 4100-R10-2.5D l 10,0 1,0 25 – 90 10 Grade: ACF20
GSXVL 4100-R15-2.5D m 10,0 1,5 25 – 90 10
GSXVL 4100-R20-2.5D m 10,0 2,0 25 – 90 10
GSXVL 4120-R05-2.5D l 12,0 0,5 30 – 90 12
GSXVL 4120-R10-2.5D l 12,0 1,0 30 – 90 12
GSXVL 4120-R15-2.5D l 12,0 1,5 30 – 90 12
GSXVL 4120-R20-2.5D l 12,0 2,0 30 – 90 12
GSXVL 4120-R30-2.5D m 12,0 3,0 30 – 90 12
GSXVL 4160-R10-2.5D l 16,0 1,0 40 – 115 16
GSXVL 4160-R15-2.5D l 16,0 1,5 40 – 115 16
GSXVL 4160-R20-2.5D l 16,0 2,0 40 – 115 16

Endmills
Coated
GSXVL 4160-R30-2.5D m 16,0 3,0 40 – 115 16 Recommended Cutting Conditions
GSXVL 4200-R10-2.5D l 20,0 1,0 50 – 125 20 1. For stable machining performance use rigid, high-
GSXVL 4200-R15-2.5D m 20,0 1,5 50 – 125 20 precision machines and holders.
GSXVL 4200-R20-2.5D m 20,0 2,0 50 – 125 20 2. Use air blowing when dry machining.
ap

ap

GSXVL 4200-R30-2.5D l 20,0 3,0 50 – 125 20 3. Use wet machining for stainless steel, heat
GSXVL 4250-R10-2.5D m 25,0 1,0 63 – 140 25 resistant alloy, and titanium alloy applications.
ae DC
GSXVL 4250-R15-2.5D m 25,0 1,5 63 – 140 25 4. If the machine cannot achieve the recommended
GSXVL 4250-R20-2.5D m 25,0 2,0 63 – 140 25 spindle speed, please use the max. spindle speed available.
GSXVL 4250-R30-2.5D m 25,0 3,0 63 – 140 25

Grade: ACF20
Shoulder Milling and Grooving Corner Radius Selection
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel, DC RE0,2 RE0,3 RE0,5 RE1,0 RE1,5 RE2,0 RE3,0
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy 3
Cond. (25 to 35HRC) q q
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
4 q q q
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) 5 q q q
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 9.000 720 6.000 430 4.000 320 5.500 320 2.600 120 6 q q q q
4,0 6.600 800 4.500 450 3.000 380 4.000 320 2.000 120 8 q q q q q
6,0 4.800 960 3.000 480 2.500 380 3.000 480 1.200 120 10 q q q q q
8,0 3.600 1.000 2.200 610 2.000 400 2.000 520 1.000 140 12 q q q q q
10,0 2.800 1.000 1.800 610 1.500 400 1.700 550 800 160 16 q q q q
12,0 2.400 950 1.500 550 1.200 380 1.500 500 700 140
20 q q q q
14,0 2.200 880 1.300 490 1.000 360 1.200 430 600 130
16,0 1.800 650 1.100 420 800 300 1.000 360 500 120 25 q q q q
18,0 1.600 580 1.000 360 750 270 900 340 450 110
20,0 1.400 500 900 330 700 250 820 300 400 100
Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC
Grooving ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC

J21
Radius Endmill for Exotic Alloys

SSEH Series

+ J 24, J 39 + J 23, J 39
SSEH Radius SSEH Radius Anti-vibration Type
Characteristics and Applications Characteristics and Applications
l Steep helix (45° helix) improves sharpness. l New anti-vibration type added to the SSEH type endmill for
l Combination of unique flute design and semi-mirrored surface exotic alloys.
improves chip evacuation and adhesion resistance. l Builds on the same features of existing endmills by adding an
l Ultra-smooth coating with improved hardness and heat irregular lead for exceptionally good anti-vibration performance.
resistance combined with tough carbide substrate improves tool l Compatible with wide range of milling for exotic alloys including
life when working with heat resistant alloys. SUS, Inconel, and titanium.
l Unique, smooth radius shape mitigates cutting impact and l Reduces chattering for high-speed, high-feed cutting.
improves fracture resistance. l Both coated and uncoated types are available in stock to meet
l Both coated and uncoated types are available in stock to meet various conditions.
various conditions.

Application Examples Irregular Pitch + Irregular Lead


Inconel 718 (Side Milling) b2°
a1° a2°
Chipping
Conventional Tool
b1°
Notch Wear (mm)

Application Examples
Cutting Length (m) Surface Roughness Comparison
Endmills
Coated

Tool Diameter: ø 6 × R1 SSEH Anti-vibration Type


Cutting Conditions: v c = 20 m/min, f t = 0,025 mm/t, Good Surface Quality
ap = 5 mm, ae = 0,5 mm, wet
Ra 0,37 μm Rz 1,86 μm

l Inconel 713 (Side Milling)


SSEH 4100W-R10 Competitor's Product

Conventional Tool
Surface shows chattering
Ra 1,52 μm Rz 6,45 μm

Tool Diameter : ø 10 x R1
Cutting Conditions :  v c = 32 m/min, f t = 0,018 mm/t
ap = 20 mm, ae = 0,8 m, Dry
In Sumitomo Electric Hardmetal tests, the special coating with excellent adhesion resistance
provided less cutting edge adhesion than the competitor's product and enabled fracturefree Work Material: X5CrNi1810 (Surface Milling)
machining.
The competitor's product suffered from edge adhesion leading to breakage. Tool Diameter: ø 12 mm
Cutting Conditions: n = 1.300 rpm, vf = 300 mm/min
ap = 18 mm, ae = 1,2 mm
Equipment: BT50
Unique, smooth radius design

J22 l = Euro stock


q = Delivery on request
4 Anti-Vibration Type with Radius Corner Anti-Vibration MILL with R. Corner

andHAIMER's SAFE-LOCK TM Applicable Endmills SSEHVL 4000W-R Type


GS

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
     ◎ ◎

DMM h6
DC

+0,02
RE -0,01
LU
LF

(DC)
( øD) (mm)
Applicable Endmills
40 SSEHVL4000W-R
30
42°
4 45° 20

10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)

Grade: ACW52

Endmills (mm) Endmills (mm)


Cat. No. Stock DC RE LU LF DMM Cat. No. Stock DC RE LU LF DMM
SSEHVL 4045W-R05 l 4,5 0,5 12 50 6 SSEHVL 4120WS-R10 q 12,0 1,0 26 90 12
SSEHVL 4045W-R10 l 4,5 1,0 12 50 6 SSEHVL 4120WS-R30 q 12,0 3,0 26 90 12
SSEHVL 4050W-R05 l 5,0 0,5 13 60 6 SSEHVL 4160WS-R10 q 16,0 1,0 32 115 16
SSEHVL 4050W-R10 l 5,0 1,0 13 60 6 SSEHVL 4160WS-R30 q 16,0 3,0 32 115 16
SSEHVL 4060W-R10 l 6,0 1,0 13 60 6 SSEHVL 4200WS-R10 q 20,0 1,0 40 125 20
SSEHVL 4080W-R10 l 8,0 1,0 19 80 8 SSEHVL 4200WS-R30 q 20,0 3,0 40 125 20
SSEHVL 4100W-R10 l 10,0 1,0 22 90 10 SSEHVL 4250WS-R10 q 25,0 1,0 50 140 25
SSEHVL 4100W-R30 l 10,0 3,0 22 90 10 SSEHVL 4250WS-R30 q 25,0 3,0 50 140 25
SSEHVL 4120W-R10 l 12,0 1,0 26 90 12
SSEHVL 4120W-R30 l 12,0 3,0 26 90 12
SSEHVL 4160W-R10 l 16,0 1,0 32 115 16
SSEHVL 4160W-R30 l 16,0 3,0 32 115 16
SSEHVL 4200W-R10 q 20,0 1,0 40 125 20
SSEHVL 4200W-R30 q 20,0 3,0 40 125 20
SSEHVL 4250W-R10 q 25,0 1,0 50 140 25
SSEHVL 4250W-R30 q 25,0 3,0 50 140 25


Diameter and Corner Radius Selection Range


DC RE0,5 RE1,0 RE3,0
4,5 l l
5 l l
6 l
8 l
10 l l

Endmills
Coated
12 l l
16 l l
20 q q
25 q q

Recommended Cutting Conditions


1. For stable machining, a more rigid machine is recommended.
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap

ap

3. If cutting noise and vibration are present, please change the cutting conditions accordingly.

ae DC
l Shoulder Milling l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC(mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder ap 1,5 DC
Grooving ap 0,3 DC 0,2 DC 0,15 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC

J23
Radius Endmill for Exotic Alloys 4 4 Flutes Endmills with Radius Corner and

SSEH 4000W-R Type HAIMER's SAFE-LOCK TM Applicable Endmills

GS

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
     ◎ ◎

DMM h6
DC

+0,02
RE -0,01
LU
LF
Applicable Endmills
(DC)
( øD) (mm)

40 SSEH4000W-R
30
45°
4 20

10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)

Grade: ACW52

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LU LF DMM Cat. No. Stock DC APMX LU LF DMM
SSEH 4045W-R05 l 4,5 0,5 12 50 6 SSEH 4120WS-R10 m 12,0 1,0 26 90 12
SSEH 4050W-R05 l 5,0 0,5 13 60 6 SSEH 4120WS-R30 m 12,0 3,0 26 90 12
SSEH 4060W-R10 l 6,0 1,0 13 60 6 SSEH 4160WS-R10 m 16,0 1,0 32 115 16
SSEH 4080W-R10 l 8,0 1,0 19 80 8 SSEH 4160WS-R30 m 16,0 3,0 32 115 16
SSEH 4100W-R10 l 10,0 1,0 22 90 10 SSEH 4200WS-R10 m 20,0 1,0 40 125 20
SSEH 4100W-R30 l 10,0 3,0 22 90 10 SSEH 4200WS-R30 m 20,0 3,0 40 125 20
SSEH 4120W-R10 l 12,0 1,0 26 90 12 SSEH 4250WS-R10 m 25,0 1,0 50 140 25
SSEH 4120W-R30 l 12,0 3,0 26 90 12 SSEH 4250WS-R30 m 25,0 3,0 50 140 25
SSEH 4160W-R10 l 16,0 1,0 32 115 16
SSEH 4160W-R30 l 16,0 3,0 32 115 16
SSEH 4200W-R10 m 20,0 1,0 40 125 20
SSEH 4200W-R30 m 20,0 3,0 40 125 20
SSEH 4250W-R10 m 25,0 1,0 50 140 25
SSEH 4250W-R30 m 25,0 3,0 50 140 25


Diameter and Corner Radius Selection Range


DC RE0,5 RE1,0 RE3,0
4,5 l
5 l
6 l
8 l
10 l l
Endmills
Coated

12 l l
16 l l
20 m m
25 m m

Recommended Cutting Conditions


1. For stable machining, a more rigid machine is recommended.
ap

2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap

3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
ae DC
Shoulder Milling Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder ap 1,5 DC
Grooving ap 0,3 DC 0,2 DC 0,15 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC

J24 l = Euro stock


m = Japan stock
Serrated Tooth TiAlN Coated Endmills GS MILL Series
GSRE 4000SF Type
Coated carbide grade: ACZ20W

DC 0,05

DMM h6
APMX
CHW LF

Helix angle : 40°

Endmills (mm)
Cat. No. Stock DC APMX LF CHW DMM
GSRE 4060 SF l 6,0 13 50 0,3 6
4070 SF l 7,0 16 60 0,3 8
4080 SF l 8,0 19 60 0,4 8
4090 SF l 9,0 19 70 0,4 10
4100 SF l 10,0 22 70 0,5 10
GSRE 4110 SF l 11,0 22 75 0,5 12
4120 SF l 12,0 26 75 0,6 12
4140 SF l 14,0 26 90 0,6 16
4160 SF l 16,0 32 90 0,8 16
4180 SF l 18,0 32 100 0,8 20
GSRE 4200 SF l 20,0 38 100 1,0 20

Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.

ap
Recommended Cutting Conditions ae
Shoulder cutting
Material Carbon steel Alloy steel, Hardened steel Heat resistant alloys
Cu Cast iron Prehardened steel Stainless steel
ttin ( HB150–250) (HRC25–35) (HRC40–50)
Titanium alloy
g
Tool Dia. data Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 4.800 1.200 5.800 1.500 3.200 380 2.600 400 4.300 250 1.600 90
2 4.100 1.200 5.000 1.500 2.700 380 2.200 400 4.500 250 1.350 90
3 3.600 1.200 4.500 1.500 2.400 380 2.000 400 4.000 250 1.250 90
4 3.200 1.200 4.000 1.500 2.100 380 1.800 400 3.500 250 1.050 90

Endmills
Coated
5 2.800 1.200 2.500 1.500 1.900 380 1.600 400 3.200 250 1.000 100
6 2.600 1.200 3.000 1.400 1.700 380 1.500 400 2.900 250 900 100
8 2.400 1.200 2.900 1.400 1.600 400 1.300 400 2.600 250 800 100
10 2.200 1.100 2.600 1.300 1.300 380 1.100 350 2.200 200 700 100
12 1.800 900 2.200 1.100 1.200 380 1.000 350 2.000 180 600 100
16 1.400 700 1.800 900 1.000 380 900 350 1.800 150 550 100
20 1.400 700 1.700 800 850 380 800 350 1.600 150 500 100
Shoulder ap 1,5 DC 1,5 DC
cutting ae 0,5 DC 0,3 DC
ap

Slotting
DC
Material Carbon steel Alloy steel, Hardened steel Heat resistant alloys
Cu Cast iron Prehardened steel Stainless steel
ttin ( HB150–250) (HRC25–35) (HRC40–50)
Titanium alloy
g
Tool Dia. data Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 3.600 900 4.300 1.100 2.400 300 1.700 260 4.200 250 1.100 60
2 3.000 900 3.700 1.100 2.000 280 1.500 260 3.600 250 900 60
3 2.700 900 3.400 1.100 1.800 280 1.350 260 3.200 250 800 60
4 2.400 900 3.000 1.100 1.600 280 1.200 260 2.800 250 700 60
5 2.100 900 2.600 1.100 1.400 280 1.100 270 2.500 250 650 65
6 2.000 900 2.300 1.100 1.300 280 1.000 270 2.300 250 600 70
8 1.800 900 2.200 1.100 1.200 300 900 270 2.100 250 550 70
10 1.600 800 2.000 1.100 1.000 290 750 240 1.800 180 450 65
12 1.350 650 1.650 850 900 280 700 240 1.600 160 400 65
16 1.200 550 1.500 750 800 280 600 230 1.400 140 350 60
20 1.050 500 1.350 700 700 280 550 210 1.250 125 300 60
Slotting ap 1,0 DC 0,5 DC

J25
GS MILL Series TiAlN Coated Fast Helix Endmills

GSH 4000/ 6000/ 8000 SF Type


Coated carbide grade: ACF07C

DMM h6
DC

APMX
LF

Helix angle : 50˚ DC Tolerance (mm)


Corner : Edge with honing D ≤ 3,0 0 – - 0,015
3,0 < D 0 – - 0,030
4 6 8

Endmills (mm)
Cat. No. Stock DC APMX LF DMM
GSH 4010 SF l 1,0 3 50 6
4015 SF l 1,5 4 50 6
4020 SF l 2,0 6 50 6
GSH 6030 SF l 3,0 8 50 6
6040 SF l 4,0 11 50 6
6050 SF l 5,0 12 50 6
6060 SF l 6,0 13 50 6
6080 SF l 8,0 19 60 8
6100 SF l 10,0 22 70 10
6120 SF l 12,0 26 75 12
GSH 8160 SF l 16,0 32 90 16
8200 SF l 20,0 38 100 20

Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.

Recommended Cutting Conditions


Conventional Milling Operations
Material Alloy steel, Heat treated alloy steel, Hardened steel Hardened steel Hardened steel Hardened steel
Cu Prehardened steel hardened steel
ttin ( –HRC35) (HRC35–45) (HRC45–55) (HRC55–60) (HRC60–65) (HRC65– )
g
Tool Dia. data Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 20.000 540 20.000 390 15.600 260 12.300 160 11.100 140 7.800 95
2 19.000 1.100 17.200 770 13.400 530 10.500 320 9.500 270 6.700 190
3 15.000 2.150 13.400 1.540 10.400 1.050 8.200 650 7.400 540 5.200 380
4 11.200 2.400 10.000 1.740 7.800 1.180 6.100 730 5.600 600 3.900 420
Endmills
Coated

5 9.000 2.700 8.000 1.930 6.200 1.300 4.900 810 4.400 670 3.100 470
6 7.500 2.700 6.700 1.930 5.200 1.300 4.100 810 3.700 670 2.600 470
8 5.600 2.700 5.000 1.930 3.900 1.300 3.050 810 2.800 670 1.950 470
10 4.500 2.700 4.000 1.930 3.100 1.300 2.450 810 2.200 670 1.550 470
12 3.750 2.700 3.350 1.930 2.600 1.300 2.050 810 1.850 670 1.300 470
16 2.800 2.500 2.500 1.800 1.950 1.220 1.530 760 1.400 630 980 440
20 2.250 2.100 2.000 1.540 1.550 1.050 1.230 650 1.100 540 780 380
Shoulder ap 1–1,5 DC 1–1,5 DC 1–1,5 DC
cutting ae 0,1 DC 0,05 DC 0,02 DC
Slotting ap 0,1 DC 0,05 DC –0,05 DC (Max 0,5)

HSC Machining Centre Operations


Material Alloy steel, Heat treated alloy steel, Hardened steel Hardened steel Hardened steel
Cu Prehardened steel hardened steel
ttin ( –HRC35) (HRC35–45) (HRC45–55) (HRC55–60) (HRC60–65)
gd
Tool Dia. ata Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 48.000 1.250 48.000 1.250 48.000 1.250 48.000 930 38.000 700
ap

2 48.000 2.850 48.000 2.850 48.000 2.850 36.000 1.600 24.000 1.000
3 32.000 4.900 32.000 4.900 32.000 4.900 24.000 2.740 16.000 1.700
4 24.000 5.200 24.000 5.200 24.000 5.200 18.000 2.900 12.000 1.800
5 19.200 5.800 19.200 5.800 19.200 5.800 14.300 3.200 9.600 2.000
6 16.000 5.800 16.000 5.800 16.000 5.800 12.000 3.200 8.000 2.000
8 12.000 5.800 12.000 5.800 12.000 5.800 9.000 3.200 6.000 2.000
10 9.600 5.800 9.600 5.800 9.600 5.800 7.200 3.200 4.800 2.000
12 8.000 5.800 8.000 5.800 8.000 5.800 6.000 3.200 4.000 2.000
16 6.000 5.400 6.000 5.400 6.000 5.400 4.500 3.000 3.000 1.900
20 4.800 4.600 4.800 4.600 4.800 4.600 3.600 2.580 2.400 1.600
ap

Shoulder ap 1–1,5 DC 1–1,5 DC 1–1,5 DC 1–1,5 DC


cutting ae 0,1 DC 0,05 DC 0,02 DC 0,12 DC ae

J26 l = Euro stock


DLC (Diamond Like Carbon) Coating
AURORA COAT Series
Features
Sumitomo Electric’s ”AURORA” COAT is a high hardness, low
coefficient layer of ”Diamond Like Carbon” (DLC).

Other than producing excellent surface finish for machining of


Aluminium and non-ferrous metals, DLC coat can be used for
dry cutting and is environmental friendly.

Characteristics / Application
l Very smooth AURORA COAT results in low adhesion as well as good surface
finish

l With lower cutting forces and high rigidity, this series is suitable for low rigidity
machine

l Available in 2 and 4 flutes square type as well as ballnose type endmills

Product Series No. of teeth Shape Diameter


Range Square

ASM2000DL 2 ø 2 – ø 16

Square

ASM4000DL 4 ø 2 – ø 16

Ballnose
ø 2 – ø 16
SNB2000DL 2
(R1 – R8)

Endmills
Coated
Efficiency l Performance Comparison l Surface Finish Comparison

Uncoated Vibration Uncoated


Vibration endmill endmill
Surface Roughness, Ra (µm)

Uncoated
endmill
Cutting resistance (N)

-30% -48%

Uncoated
AURORA AURORA endmill
COAT COAT
AURORA AURORA
COAT COAT
WET DRY WET DRY
(Emulsion) (Emulsion)
Work Material: A5052 Work Material: A5052
Tool: ASM4100DL, ø 10 mm 4 teeth Tool: ASM4100DL, ø 10 mm 4 teeth
Cutting Conditions: v c = 200 m/min, n = 6,300 rpm, v f = 1300 mm/min Cutting Conditions: v c = 200 m/min, n = 6,300 rpm, v f = 1300 mm/min
f t = 0,05 mm/tooth, ap = 10 mm, ae = 1,0 mm f t = 0,05 mm/tooth, ap = 10 mm, ae = 1,0 mm
Down Cut Down Cut

J27
AURORA Coated Spiral Endmills AURORA Coated Spiral Endmills
ASM 2000/ 4000 DL Type ASM 2000/ 4000 DL-R Type
With Radius Corner

2 4 2 4
–0,04
DC –0,06
DLC coated carbide grade: DL1000 DLC coated carbide grade: DL1000

–0,04
DC –0,06
DMM h6

DMM h6
APMX APMX
LF RE LF
–0,04
–0,06

–0,04
–0,06
DMM h6

DMM h6
DC

DC
APMX APMX
LF LF
Helix angle : 30˚ Helix angle : 30˚
Corner : Sharp edge Corner : Sharp edge

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC RE RE APMX
APMX LF LF DMM
DMM
ASM 2020 DL l 2,0 6 40 4 ASM 2080 DL-R10 q 8,0 1,0 18 60 8
2030 DL l 3,0 10 45 6 2080 DL-R20 q 8,0 2,0 18 60 8
2040 DL l 4,0 12 45 6 ASM 2100 DL-R10 q 10,0 1,0 22 71 10
2050 DL l 5,0 15 50 6 2100 DL-R20 q 10,0 2,0 22 71 10
ASM 2060 DL l 6,0 15 50 6 ASM 2120 DL-R20 q 12,0 2,0 25 75 12
2080 DL l 8,0 18 60 8 2120 DL-R30 q 12,0 3,0 25 75 12
2100 DL l 10,0 22 71 10 ASM 2160 DL-R30 q 16,0 3,0 32 90 16
ASM 2120 DL l 12,0 25 75 12
2160 DL l 16,0 32 90 16 ASM 4080 DL-R10 q 8,0 1,0 18 60 8
4080 DL-R20 q 8,0 2,0 18 60 8
ASM 4020 DL l 2,0 6 40 4 ASM 4100 DL-R10 q 10,0 1,0 22 71 10
4030 DL l 3,0 10 45 6 4100 DL-R20 q 10,0 2,0 22 71 10
4040 DL l 4,0 12 45 6 ASM 4120 DL-R20 q 12,0 2,0 25 75 12
4050 DL l 5,0 15 50 6 4120 DL-R30 q 12,0 3,0 25 75 12
ASM 4060 DL l 6,0 15 50 6 ASM 4160 DL-R30 q 16,0 3,0 32 90 16
4080 DL l 8,0 18 60 8
4100 DL l 10,0 22 71 10
ASM 4120 DL l 12,0 25 75 12
4160 DL l 16,0 32 90 16
Endmills
Coated

ap
ap

Recommended Cutting Conditions DC ae


Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the
operation.
(3) In case of chatter first check the cutting conditions.

Work Material Aluminium Alloy


Cutting Wet (Emulsion) Dry
data Side Milling Groove Milling Side Milling Groove Milling
(4 teeth) (4 teeth) (4 teeth) (4 teeth)
DC Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 40.000 1.400 28.000 280 40.000 980 28.000 200
3,0 32.000 2.000 22.000 400 32.000 1.400 22.000 280
4,0 26.000 2.600 18.000 520 26.000 1.800 18.000 360
5,0 20.000 2.600 14.000 520 20.000 1.800 14.000 360
6,0 17.000 2.700 12.000 540 17.000 1.900 12.000 370
8,0 13.000 2.700 9.000 540 13.000 1.900 9.000 370
10,0 11.000 2.800 7.200 560 11.000 2.000 7.200 390
12,0 8.500 2.800 6.000 560 8.500 2.000 6.000 390
16,0 6.400 2.800 4.500 560 6.400 2.000 4.500 390
Depth and ap 1,5 DC 1,0 DC 1,5 DC 0,5 DC
wide of cut ae 0,2 DC (DC) 0,2 DC (DC)

J28 l = Euro stock q= Delivery on request


ZX Coated Long Fast Helix Endmills ZX Coated Extra Long Fast Helix Endmills
LHHM 4000/6000/8000 ZX Type EHHM 4000/6000/8000 ZX Type
4 6 8 4 6 8
Coated carbide grade: ACZ10M Coated carbide grade: ACZ10M

6 teeth 6 teeth
–0,03
DC –0,06

–0,03
DC –0,06

DMM h6
DMM h6
APMX APMX
LF LF

Helix angle : 45˚ DC Tolerance (mm) Helix angle : 45˚ DC Tolerance (mm)
Corner : Edge with honing D ≤ 6,0 – 0,010 – 0,030 Corner : Edge with honing D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC APMX LF DMM
LHHM 4030 ZX q 3,0 12 55 6 EHHM 4030 ZX q 3,0 20 60 6
4040 ZX q 4,0 15 60 6 4040 ZX q 4,0 25 65 6
4050 ZX q 5,0 18 60 6 4050 ZX q 5,0 30 70 6

LHHM 6060 ZX q 6,0 18 60 6 EHHM 6060 ZX q 6,0 30 70 6


6080 ZX q 8,0 25 75 8 6080 ZX q 8,0 40 90 8
6100 ZX q 10,0 30 80 10 6100 ZX q 10,0 50 100 10
6120 ZX q 12,0 30 100 12 6120 ZX q 12,0 50 120 12

LHHM 8160 ZX q 16,0 50 105 16 EHHM 8160 ZX q 16,0 70 140 16


8200 ZX q 20,0 55 120 20 8200 ZX q 20,0 85 165 20
8250 ZX q 25,0 65 140 25 8250 ZX q 25,0 100 185 25
8300 ZX q 30,0 75 160 32 8300 ZX q 30,0 110 205 32
8320 ZX q 32,0 110 205 32

Endmills
Coated

Tooth length (mm) Tooth length (mm)

Recommended (Shoulder processing) ap = 1,5 x øD Recommended (Shoulder processing) ap = 1,5 x øD


conditions ae =0,025(HRC56~65) ~ 0,2(below HRC25) x øD conditions ae =0,025(HRC56~65) ~ 0,2(below HRC25) x øD

Material Carbon steel, Alloy steel Hardened steel Material Carbon steel, Alloy steel Hardened steel
Cast iron Cast iron
DC (BelowHRC25) (BelowHRC45) (BelowHRC65) DC (BelowHRC25) (BelowHRC45) (BelowHRC65)
vc 200–250–300 100–150–200 80–100–120 60–75–90 vc 200–250–300 100–150–200 80–100–120 100–120–150
3,0–5,0 3,0–5,0
f t 0,030–0,060 0,022–0,037 0,007–0,015 0,030–0,060 f t 0,020–0,040 0,015–0,025 0,005–0,010 0,020–0,040
vc 200–250–300 100–150–200 80–100–120 40–50–60 vc 200–250–300 100–150–200 80–100–120 100–120–150
6,0–12,0 6,0–12,0
ap

ap

f t 0,061–0,090 0,037–0,067 0,015–0,028 0,060–0,165 f t 0,041–0,060 0,025–0,045 0,01 0–0,019 0,040–0,110


DC DC
vc 200–250–300 100–150–200 80–100–120 40–50–60 vc 200–250–300 100–150–200 80–100–120 100–120–150
16,0–32,0 16,0–32,0
f t 0,090–0,098 0,067–0,075 0,028–0,038 0,187–0,262 ae f t 0,060–0,065 0,045–0,050 0,019–0,025 0,125–0,175 ae
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth

J29
High Efficient Endmills
SSUP MILL Series

Features
ZX coated general use endmill for high efficient slotting and side
cutting of steels, stainless steels, high temperature alloys and
cast irons.

Unique flute design and strong cutting edge ensure excellent


chip control even when rough machining slots.

Feed rate up to 2000 mm/min with and without coolant

Advantages l Unique flute design for excellent chip removal


l Extra strong cutting edge
l 40° high helix angle for high feed rates
l New ZX coating for excellent wear resistance
l Smooth cutting
l Excellent rigid wide cutting land
SSUP 4000ZX-R Series
Diameter and Corner Radius Range
RE RE0,2 RE0,3 RE0,5 RE1,0 RE1,5 RE2.0 RE3.0
DC
3 l l
4 l l l
5 l l l
6 l l l l
8 l l l l
10 l l l l l
12 l l l l l
16 l l l l
20 l l l l

Performance l Feed rate comparisons <Results> l Chip control


Stable milling at <Results>
vf (mm/min) double the feed rate Excellent chip control

SSUP
Endmills

Competitor
Coated

A
Competitor
B
Stable Chipping
Possible Broken
Work material: Cutting conditions : Work material: Cutting conditions :
X155CrVMo12 1 (HB220) n = 2250 rpm, vc = 80 m/min X155CrVMo12 1 (HB220) n = 2250 rpm, vc = 80 m/min
Tool : ø 10 mm, 4 flute ap =10 mm, ae =10mm Tool : ø 10 mm, 4 flute f t = 0,147 mm/tooth (vf = 1500 mm/min)
Cutting length: 10m Dry ap = 10 mm, ae = 10 mm, Dry

l Wear resistance comparison - slotting l Wear resistance comparison - shoulder cutting


Corner wear <Results> Corner wear <Results>
Edge wear Half the edge wear - double Edge wear Half the edge wear - double
Notch wear the tool life Notch wear the tool life
Wear (µm)

Wear (µm)

SSUP Competitor SSUP Competitor Down cut


Work material: 40CrMoV5 Cutting conditions : Work material: Cutting conditions :
HRC40 n = 1600 rpm, vc = 50m/min X155CrVMo12 1 (HB220) n = 1750 rpm, vc = 55 m/min
Tool : ø 10 mm, 4 flute f t = 0,04 mm/tooth (vf = 500 mm/min) Tool : ø 10mm, 4 flute f t = 0,086 mm/tooth (vf = 600 mm/min)
Cutting length: 7,5 m ap = 5mm, ae = 10 mm, Dry Cutting length: 15 m ap =15 mm, ae = 1 mm, Dry

J30 l = Euro stock


q = Delivery on request
ZX Coated SSUP MILL ZX Coated SSUP MILL
SSUP 4000ZX Type SSUP 4000ZX-R Type
With Radius Corner

Coated carbide grade: ACZ50M Coated carbide grade: ACZ50M

DMM h6
DMM h6

DC
DC

APMX APMX
LF LF

Helix angle : 40˚ DC Tolerance (mm) Helix angle : 40˚ DC Tolerance (mm)
Corner : Sharp edge D ≤ 3,0 – 0,014 – 0,028 Corner : Sharp edge D ≤ 3,0 – 0,014 – 0,028
3,0 < D ≤ 6,0 – 0,020 – 0,038 3,0 < D ≤ 6,0 – 0,020 – 0,038
4 6,0 < D – 0,025 – 0,047 4 6,0 < D – 0,025 – 0,047

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC RE APMX LF DMM
SSUP 4020 ZX l 2,0 6 50 4 SSUP 4030 ZX-R02 l 3,0 0,2 8 50 6
4030 ZX l 3,0 8 50 6 4030 ZX-R05 q 3,0 0,5 8 50 6
4040 ZX l 4,0 11 50 6 SSUP 4040 ZX-R02 l 4,0 0,2 11 50 6
4050 ZX l 5,0 13 60 6 4040 ZX-R05 l 4,0 0,5 11 50 6
SSUP 4060 ZX l 6,0 13 60 6 4040 ZX-R10 q 4,0 1,0 11 50 6
4070 ZX l 7,0 16 70 8 SSUP 4050 ZX-R02 l 5,0 0,2 13 60 6
4080 ZX l 8,0 19 80 8 4050 ZX-R05 l 5,0 0,5 13 60 6
4090 ZX l 9,0 19 90 10 4050 ZX-R10 q 5,0 1,0 13 60 6
4100 ZX l 10,0 22 90 10 SSUP 4060 ZX-R03 l 6,0 0,3 13 60 6
SSUP 4110 ZX l 11,0 22 90 12 4060 ZX-R05 l 6,0 0,5 13 60 6
4120 ZX l 12,0 26 90 12 4060 ZX-R10 l 6,0 1,0 13 60 6
4140 ZX l 14,0 26 110 16 4060 ZX-R15 q 6,0 1,5 13 60 6
4150 ZX q 15,0 26 110 16 SSUP 4080 ZX-R03 l 8,0 0,3 13 80 8
SSUP 4160 ZX l 16,0 32 115 16 4080 ZX-R05 l 8,0 0,5 13 80 8
4180 ZX q 18,0 32 120 20 4080 ZX-R10 l 8,0 1,0 19 80 8
4200 ZX l 20,0 38 125 20 4080 ZX-R15 q 8,0 1,5 19 80 8
4080 ZX-R20 q 8,0 2,0 19 80 8
SSUP 4100 ZX-R03 l 10,0 0,3 22 90 10
4100 ZX-R05 l 10,0 0,5 22 90 10
4100 ZX-R10 l 10,0 1,0 22 90 10
4100 ZX-R15 q 10,0 1,5 22 90 10
4100 ZX-R20 q 10,0 2,0 22 90 10
SSUP 4120 ZX-R05 l 12,0 0,5 26 90 12
4120 ZX-R10 l 12,0 1,0 26 90 12
4120 ZX-R15 l 12,0 1,5 26 90 12
4120 ZX-R20 q 12,0 2,0 26 90 12
4120 ZX-R30 q 12,0 3,0 26 90 12
SSUP 4160 ZX-R10 l 16,0 1,0 32 115 16
4160 ZX-R15 l 16,0 1,5 32 115 16
4160 ZX-R20 q 16,0 2,0 32 115 16
4160 ZX-R30 q 16,0 3,0 32 115 16

Endmills
SSUP 4200 ZX-R10 20,0 1,0 38 125 20

Coated
l
4200 ZX-R15 q 20,0 1,5 38 125 20
4200 ZX-R20 q 20,0 2,0 38 125 20
4200 ZX-R30 q 20,0 3,0 38 125 20

Recommended Cutting Conditions


Material Carbon steel, Alloy steel, Heat resistant alloys
Hardened steel Stainless steel Shoulder cutting Slotting
Cast iron Prehardened steel Titanium alloy
Cu

(HB150–250) (HRC25–35) (HRC40–50) (HRC20–45)


ttin

Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
g

DC
da
ta

(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2 9000 720 6000 430 4000 320 5500 320 2600 120
ap

ap

4 6600 800 4500 450 3000 380 4000 320 2000 120 DC
6 4800 960 3000 480 2500 380 3000 480 1200 120 DC
ae
8 3600 1000 2200 610 2000 400 2000 520 1000 140
10 2800 1000 1800 610 1500 400 1700 550 800 160
(1) Cutting performance is improved
12 2400 950 1500 550 1200 380 1500 500 700 140
when using a high rigidity
14 2200 880 1300 490 1000 360 1200 430 600 130 machine.
16 1800 650 1100 420 800 300 1000 360 500 120 (2) Speeds and feeds should be
18 1600 580 1000 360 750 270 900 340 450 110 reduced when slotting some
20 1400 500 900 330 700 250 820 300 400 100 stainless steels.
Shoulder ap 1,5 DC (3) In case of chatter first check the
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC cutting conditions.
Slotting ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC

J31
GSX MILL Ball Endmills
GSXB 20000 Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Hardened Steel

Stainless
Coated

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
GSX

Steel
Steel
45~55 55~60 60~65
Carbide
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ 〇 ◎ 〇 〇 (mm)
RE
±0,01 Cat. No. Stock RE DC APMX LU LF DMM
2 GSXB 20020 l 0,20 0,4 0,6 0,8 50 4
DC –0,03

DMM h5
GSXB 20030 l 0,30 0,6 0,9 1,2 50 4
0

APMX GSXB 20050 l 0,50 1,0 1,5 2,0 50 4


LU GSXB 20075 l 0,75 1,5 2,5 3,0 50 4
LF
GSXB 20100 l 1,00 2,0 3,0 4,0 60 6
(DC)
( øD) (mm) GSXB 20125 l 1,25 2,5 4,0 5,0 60 6
40 GSXB20000 GSXB 20150 l 1,50 3,0 4,5 6,0 60 6
30 GSXB 20200 l 2,00 4,0 6,0 8,0 70 6
30°
20 GSXB 20250 l 2,50 5,0 7,5 10,0 80 6
10 GSXB 20300 l 3,00 6,0 9,0 – 80 6
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)
GSXB 20350 l 3,50 7,0 11,0 20,0 90 8
GSXB 20400 l 4,00 8,0 12,0 – 90 8
Coated carbide grade: ACB20 GSXB 20500 l 5,00 10,0 15,0 – 100 10
n Endmill Identification (GSXB Type) GSXB 20600 l 6,00 12,0 18,0 – 110 12
GSXB 20700 l 7,00 14,0 21,0 38,0 110 16
GSXB 20800 8,00 16,0 24,0 – 140 16
GSXB 2 0200
l
GSXB 20900 l 9,00 18,0 27,0 50,0 140 20
GSXB 21000 l 10,00 20,0 30,0 – 160 20
Series No. of Radius GSXB 21250 12,50 25,0 38,0 – 180 25
Code Teeth of GSXB 21500 15,00 30,0 45,0 80,0 180 32
Ballnose

New ”Global Standard” Mills


Ball nose type with 2 teeth

Recommended Cutting Conditions


(1) If cutting noise and vibration are present, please change the cutting conditions accordingly.
ap

(2) If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available.
Endmills
Coated

ae

l Radius Milling
Work Material Carbon Steel, Alloy Steel Carbon Steel, Alloy Steel Cast Iron Stainless Steel
(Below 25HRC) (Below 50HRC) Special Cast Iron Titanium Alloy
Cutting Conditions
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
RE (mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
0,20 50.000 2.100 35.000 1.150 50.000 2.100 50.000 1.750
0,30 50.000 2.500 35.000 1.350 50.000 2.500 50.000 2.100
0,50 50.000 3.000 35.000 1.600 50.000 3.000 50.000 2.500
0,75 35.000 3.000 24.000 1.650 35.000 3.200 34.000 2.500
1,00 27.500 3.000 19.000 1.700 35.000 3.900 26.000 2.500
1,25 22.500 3.000 15.500 1.700 28.000 3.900 21.000 2.500
1,50 19.000 3.000 13.000 1.700 24.000 3.900 17.500 2.500
2,00 17.000 3.800 12.000 2.100 20.000 4.100 15.000 2.700
2,50 15.500 4.300 11.000 2.200 18.000 4.600 12.000 2.500
3,00 14.000 4.700 10.500 2.500 16.500 5.300 10.500 2.500
3,50 12.500 4.200 9.000 2.100 14.000 4.500 9.000 2.200
4,00 11.000 3.500 7.900 1.900 12.500 4.000 7.800 1.900
5,00 9.000 2.800 6.300 1.500 10.500 3.300 6.300 1.500
6,00 7.500 2.400 5.200 1.250 8.700 2.800 5.200 1.250
7,00 6.400 2.100 4.500 1.100 7.400 2.400 4.500 1.100
8,00 5.600 1.800 3.900 950 6.500 2.100 3.900 950
9,00 5.000 1.600 3.500 850 5.800 1.900 3.500 850
10,00 4.500 1.450 3.100 750 5.200 1.700 3.150 750
12,50 3.600 1.150 2.500 600 4.200 1.350 2.500 600
15,00 3.000 960 2.100 500 3.500 1.150 2.100 500
ap 0,02 DC 0,02 DC 0,02 DC 0,02 DC
Depth and wide of cut
ae 0,05 DC 0,05 DC 0,05 DC 0,05 DC

J32 l = Euro stock


AURORA Coated Ball Endmills
SNB 2000DL Type
DLC (Diamond Like Carbon) Coating
2 DLC coated carbide grade: DL1200

RE 0,01
DC –0,03

DMM h6
0

APMX
LU
LF

Helix angle : 30˚

Endmills (mm)
Cat. No. Stock RE DC APMX LU LF DMM
SNB 2020 DL l 1,0 2,0 3 5 60 6
2030 DL l 1,5 3,0 4,5 8 80 6
SNB 2040 DL l 2,0 4,0 6 12 80 6
2050 DL l 2,5 5,0 7,5 14 90 6
SNB 2060 DL l 3,0 6,0 9 - 100 6
2080 DL l 4,0 8,0 12 - 100 8
2100 DL l 5,0 10,0 15 - 120 10
SNB 2120 DL l 6,0 12,0 18 - 120 12
2160 DL l 8,0 16,0 24 - 160 16

Characteristics / Application
l Very smooth AURORA COAT results in low
adhesion as well as good surface finish

l With lower cutting forces and high rigidity, this series


is suitable for low rigidity machine

Endmills
Coated
ap

ae

Recommended Cutting Conditions


Work Material Aluminum Alloy
Cutting data Wet Dry
(Emulsion)

RE Speed Feed Speed Feed


(mm) (rpm) (mm/min) (rpm) (mm/min)
1,0 48.000 1.500 48.000 1.000
1,5 48.000 2.100 48.000 1.500
2,0 31.000 2.800 31.000 2.000
2,5 24.000 2.800 24.000 2.000
3,0 20.000 2.800 20.000 2.000
4,0 15.000 2.800 15.000 2.000
5,0 13.000 3.000 13.000 2.100
6,0 10.000 3.000 10.000 2.100
8,0 7.700 3.000 7.700 2.100
Depth and ap 1,5 DC 1,0 DC
wide of cut ae 0,2 DC (DC)

l = Euro stock
J33
Spiral Endmills for Non-Ferrous Cutting
ASM 2000 Type
2
Carbide grade: H1 (Micrograin)

DMM
DC

APMX
LF

Helix angle : 30˚


Corner : Sharp edge

Endmills (mm)
Cat. No. Stock DC APMX LF DMM
ASM 2020 q 2,0 6 40 4
2030 q 3,0 10 45 6
2040 q 4,0 12 45 6
2050 q 5,0 15 50 6
ASM 2060 q 6,0 15 50 6
2080 q 8,0 18 60 8
2100 q 10,0 22 71 10
ASM 2120 q 12,0 25 75 12
2160 16,0 32 90 16
Uncoated
Endmills

Recommended (Shoulder processing) ap =1,5 x DC


Conditions ae =0,1 x DC

Material
Al-alloy Cast iron
DC

1– vc 100-200-300 100-120-150
2,5 f t 0,004–0,017 0,008–0,020
3– vc 100-200-300 100-120-150
5 f t 0,018–0,036 0,027–0,060
ap

6– vc 100-200-300 100-120-150
12 f t 0,038–0,070 0,065–0,157 DC
vc 100-200-300 100-120-150 ae
14 –
16 f t 0,075–0,125 0,160–0,250
vc =m/min f t =mm/tooth

J34 q= Delivery on request


Anti-Vibration Type Radius Endmills for Exotic Alloys Radius Endmills for Exotic Alloys

SSEHVL 4000-R Type SSEH 4000-R Type

Resistant Alloy

Resistant Alloy
Pre-hardened

Pre-hardened
Ti Alloy / Heat

Ti Alloy / Heat
Structual Steel

Structual Steel
Alloy Steel

Alloy Steel
Carbon Steel

Carbon Steel
Hardened Steel Hardened Steel

Stainless

Stainless
Uncoated Uncoated

Graphite

Graphite
Die Steel

Die Steel
Tempered

Tempered
Cast iron

Cast iron
Cu Alloy

Cu Alloy
4 4

Al Alloy

Al Alloy
Steel

Steel
Steel

Steel
45~55 55~60 60~65 45~55 55~60 60~65
Carbide HRC HRC HRC
Carbide HRC HRC HRC
〇 ◎ 〇 ◎

DMM h6

DMM h6
DC

DC
RE +0,02
-0,01 RE +0,02
-0,01
APMX APMX
LF LF

Helix Angle
(DC)
( øD) (mm) Helix Angle
(DC)
( øD) (mm)

42° 40 SSEHVL4000-R 45° 40 SSEH4000-R


45°
30 30

20 20
DC Tolerance (mm) DC Tolerance (mm)
10 10
D ≤ 6,0 – 0,028 – 0,043 D ≤ 6,0 – 0,028 – 0,043
6,0 < D – 0,033 – 0,052 0 20 40 60 80 ( 1) )
100 (APMX 6,0 < D – 0,033 – 0,052 0 20 40 60 80 ( 1) )
100 (APMX

Carbide grade: EH520 Carbide grade: EH520

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LU LF DMM Cat. No. Stock DC APMX LU LF DMM
SSEHVL 4045-R05 l 4,5 0,5 12 50 6 SSEH 4045-R05 l 4,5 0,5 12 50 6
SSEHVL 4045-R10 l 4,5 1,0 12 50 6 SSEH 4045-R10 l 4,5 1,0 12 50 6
SSEHVL 4050-R05 l 5,0 0,5 13 60 6 SSEH 4050-R05 l 5,0 0,5 13 60 6
SSEHVL 4050-R10 l 5,0 1,0 13 60 6 SSEH 4050-R10 l 5,0 1,0 13 60 6
SSEHVL 4060-R10 l 6,0 1,0 13 60 6 SSEH 4060-R10 l 6,0 1,0 13 60 6
SSEHVL 4080-R10 l 8,0 1,0 19 80 8 SSEH 4080-R10 l 8,0 1,0 19 80 8
SSEHVL 4100-R10 l 10,0 1,0 22 90 10 SSEH 4100-R10 l 10,0 1,0 22 90 10
SSEHVL 4100-R30 l 10,0 3,0 22 90 10 SSEH 4100-R30 l 10,0 3,0 22 90 10
SSEHVL 4120-R10 l 12,0 1,0 26 90 12 SSEH 4120-R10 l 12,0 1,0 26 90 12
SSEHVL 4120-R30 l 12,0 3,0 26 90 12 SSEH 4120-R30 l 12,0 3,0 26 90 12
SSEHVL 4160-R10 l 16,0 1,0 32 115 16 SSEH 4160-R10 l 16,0 1,0 32 115 16
SSEHVL 4160-R30 l 16,0 3,0 32 115 16 SSEH 4160-R30 l 16,0 3,0 32 115 16
 

Characteristics / Application
1. For stable machining, a more rigid machine is recommended.
ap

2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap

3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
ae DC

l Shoulder Milling l Shoulder Milling

Uncoated
Endmills
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4.5 2.300 120 4.600 370 1.600 130 4,5 1.800 90 3.500 280 1.400 110
5.0 2.000 130 4.100 410 1.500 150 5,0 1.600 100 3.200 320 1.300 130
6.0 1.700 130 3.400 400 1.200 140 6,0 1.300 100 2.700 320 1.100 130
8.0 1.300 130 2.600 360 900 130 8,0 1.000 100 2.000 280 800 110
10.0 1.000 130 2.100 340 700 110 10,0 800 100 1.600 260 600 100
12.0 800 110 1.700 300 600 100 12,0 700 100 1.300 230 500 90
16.0 600 90 1.300 260 500 100 16,0 500 80 1.000 200 400 80
Shoulder ap 1,5 DC Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC cutting ae 0,1 DC 0,05 DC 0,05 DC

l Grooving l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 1.800 50 3.200 250 1.300 110 4,5 1.400 40 2.500 200 1.100 90
5,0 1.600 50 2.900 290 1.200 120 5,0 1.300 40 2.200 220 1.000 100
6,0 1.400 50 2.400 290 1.000 120 6,0 1.100 40 1.900 230 800 100
8,0 1.000 50 1.800 250 700 90 8,0 800 40 1.400 200 600 80
10,0 800 50 1.400 230 600 100 10,0 600 40 1.100 180 500 80
12,0 600 50 1.200 210 500 90 12,0 500 40 900 160 400 70
16,0 500 40 900 180 400 80 16,0 400 30 700 140 300 60
Grooving ap 0,3 DC 0,2 DC 0,15 DC Grooving ap 0,3 DC 0,2 DC 0,15 DC

J35
Solid Carbide Spiral Endmills Solid Carbide Spiral Endmills
SSM 2000 Type (ø0,2–ø4,3) SSM 2000 Type (ø4,4–ø8,5)
2 Carbide grade: A1 (Micrograin) 2 Carbide grade: A1 (Micrograin)

DMM h6

DMM h6
DC

DC
APMX APMX
LF LF

Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC APMX LF DMM
SSM 2002 q 0,2 0,5 40 3 SSM 2044 q 4,4 10 45 6
2003 l 0,3 1,0 40 3 2045 q 4,5 10 45 6
2004 l 0,4 1,0 40 3 SSM 2046 4,6 12 50 6
2005 m 0,5 1,5 40 3 2047 4,7 12 50 6
SSM 2006 l 0,6 1,5 40 3 2048 q 4,8 12 50 6
2007 m 0,7 1,5 40 3 2049 q 4,9 12 50 6
2008 l 0,8 2,0 40 3 2050 l 5,0 12 50 6
2009 q 0,9 2,0 40 3 SSM 2051 q 5,1 12 50 6
2010 l 1,0 3,0 40 4 2052 q 5,2 12 50
SSM 2011 q 1,1 3,0 40 4 2053 5,3 50
2012 q 1,2 3,0 40 4 2054 5,4 12 50 6
2013 1,3 3,0 40 4 2055 q 5,5 12 50 6
2014 q 1,4 3,0 40 4 SSM 2056 5,6 12 50 6
2015 l 1,5 5,0 40 4 2057 5,7 12 50 6
SSM 2016 1,6 5,0 40 4 2058 5,8 12 50 6
2017 1,7 5,0 40 4 2059 5,9 12 50 6
2018 q 1,8 5,0 40 4 2060 l 6,0 12 50 6
2019 q 1,9 5,0 40 4 SSM 2061 6,1 12 50 6
2020 l 2,0 6,0 40 4 2062 m 6,2 12 50 6
SSM 2021 2,1 6,0 40 4 2063 q 6,3 12 50 6
2022 q 2,2 6,0 40 4 2064 q 6,4 12 6
2023 q 2,3 6,0 40 4 2065 q 6,5 12 50 8
2024 q 2,4 6,0 40 4 SSM 2066 q 6,6 55 8
2025 l 2,5 8,0 40 4 2067 6,7 15 55 8
SSM 2026 q 2,6 8,0 40 4 2068 6,8 15 55 8
2027 q 2,7 8,0 40 4 2069 6,9 15 55 8
2028 q 2,8 8,0 40 4 2070 l 7,0 15 55 8
2029 2,9 8,0 40 4 SSM 2071 q 7,1 15 55 8
Uncoated
Endmills

2030 l 3,0 8,0 45 6 2072 7,2 15 55 8


SSM 2031 q 3,1 8,0 45 6 2073 7,3 15 55 8
2032 l 3,2 8,0 45 6 2074 7,4 15 55 8
2033 3,3 8,0 45 6 2075 m 7,5 15 55 8
2034 q 3,4 8,0 45 6 SSM 2076 7,6 15 55 8
2035 l 3,5 8,0 45 6 2077 7,7 15 55 8
SSM 2036 3,6 10,0 45 6 2078 q 7,8 15 55 8
2037 3,7 10,0 45 6 2079 7,9 15 55 8
2038 q 3,8 10,0 45 6 2080 l 8,0 15 55 8
2039 q 3,9 10,0 45 6 SSM 2081 q 8,1 15 55 8
2040 l 4,0 10,0 45 6 2082 m 8,2 15 55 8
SSM 2041 q 4,1 10,0 45 6 2083 8,3 15 55 8
2042 q 4,2 10,0 45 6 2084 8,4 15 55 8
2043 4,3 10,0 45 6 2085 m 8,5 15 55 10

Recommended (Slotting) DC < ø 3; ap =0,5 x DC


Conditions DC ≥ ø 3; ap =1,0 x DC
Material Carbon steel, Alloy steel
Cast iron
Recommended (Slotting) DC ≥ ø3; ap =1,0 x DC
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) Conditions
vc 40–50–60 30–40–50 20–30–40 40–50–60 Material Carbon steel, Alloy steel
0,2–0,9 Cast iron
ft –0,002 –0,002 –0,001 0,002–0,004 DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
1,0–2,9 5–5,9
ap

ap

f t 0,003–0,010 0,003–0,010 0,002–0,005 0,005–0,017 f t 0,012–0,024 0,012–0,024 0,006–0,011 0,018–0,040


vc 40–50–60 30–40–50 20–30–40 40–50–60 DC vc 40–50–60 30–40–50 20–30–40 40–50–60 DC
3,0–4,9 6–8,9
f t 0,012–0,024 0,012–0,024 0,006–0,011 0,018–0,040 f t 0,025–0,050 0,025–0,050 0,013–0,025 0,045–0,105
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth

J36 l = Euro stock


m = Japan stock
q= Delivery on request
Solid Carbide Spiral Endmills Solid Carbide Spiral Endmills
SSM 2000 Type (ø8,6–ø30) SSM 4000 Type (ø1,5–ø25)
2 4
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)

DMM h6

DMM h6
DC

DC
APMX
LF APMX
LF

Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
6,0 < D ≤ 10,0 – 0,015 – 0,040 D ≤ 6,0 – 0,010 – 0,030
10,0 < D – 0,020 – 0,050 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC APMX LF DMM
SSM 2086 m 8,6 15 55 10 SSM 4015 m 1,5 5 40 4
2087 8,7 15 55 10 4020 l 2,0 6 40 4
2088 q 8,8 15 55 10 4025 q 2,5 8 40 4
2089 8,9 15 55 10 4030 l 3,0 8 45 6
2090 q 9,0 15 55 10 4035 q 3,5 8 45 6
SSM 2091 9,1 15 55 10 SSM 4040 l 4,0 10 45 6
2092 9,2 15 55 10 4045 q 4,5 10 45 6
2093 9,3 15 55 10 4050 l 5,0 12 50 6
2094 9,4 15 55 10 4055 q 5,5 12 50 6
2095 9,5 15 55 10 4060 l 6,0 12 50 6
SSM 2096 9,6 18 65 10 SSM 4065 q 6,5 12 50 8
2097 9,7 18 65 10 4070 q 7,0 15 55 8
2098 9,8 18 65 10 4075 m 7,5 15 55 8
2099 9,9 18 65 10 4080 l 8,0 15 55 8
2100 l 10,0 18 65 10 4085 q 8,5 15 55 10
SSM 2105 10,5 18 70 12 SSM 4090 m 9,0 15 55 10
2110 q 11,0 18 70 12 4095 m 9,5 15 55 10
2115 q 11,5 18 70 12 4100 l 10,0 18 65 10
2120 l 12,0 18 70 12 4105 10,5 18 65 12
2125 12,5 20 80 16 4110 q 11,0 18 70 12
SSM 2130 q 13,0 20 80 16 SSM 4120 l 12,0 18 70 12
2135 13,5 80 16 4130 13,0 20 80 16
2140 m 14,0 20 80 16 4140 m 14,0 20 80 16
2145 14,5 25 80 16 4150 q 15,0 25 80 16
2150 q 15,0 25 80 16 4160 l 16,0 35 90 16
SSM 2155 15,5 35 90 16 SSM 4170 q 17,0 35 90 20
2160 m 16,0 35 90 16 4180 q 18,0 40 105 20
2165 16,5 35 90 20 4190 19,0 40 105 20

Uncoated
Endmills
2170 m 17,0 35 90 20 4200 l 20,0 40 105 20
2175 q 17,5 40 105 20 4210 21,0 40 105 25
SSM 2180 q 18,0 40 105 20 SSM 4220 22,0 40 105 25
2185 18,5 40 105 20 4230 23,0 45 115 25
2190 19,0 40 105 20 4240 24,0 45 115 25
2195 19,5 40 105 20 4250 q 25,0 50 120 25
2200 m 20,0 40 105 20
SSM 2210 q 21,0 40 105 25
2220 q 22,0 40 25
2230 q 45 115 25
2240 24,0 45 115 25
2250 q 50 25 Recommended (Shoulder processing) ap =1,5 x DC
SSM 2300 55 130 32 Conditions ae =0,1 x DC
Material Carbon steel, Alloy steel
Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
Recommended (Slotting) DC ≥ ø3; ap =1,0 x DC 1~ vc 40–50–60 30–0–50 20–30–40 40–50–60
Conditions 2,9 f t 0,004–0,017 0,004–0,017 0,002–0,008 0,008–0,020
Material Carbon steel, Alloy steel 3~ vc 40–50–60 30–40–50 20–30–40 40–50–60
Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) 5,9 f t 0,018–0,036 0,018–0,036 0,009–0,018 0,027–0,060
vc 40–50–60 30–40–50 20–30–40 40–50–60 6~ vc 40–50–60 30–40–50 20–30–40 40–50–60
9–12,5
f t 0,025–0,050 0,025–0,050 0,013–0,025 0,045–0,105 12,9 f t 0,038–0,070 0,038–0,070 0,019–0,035 0,065–0,157
ap

vc 40–50–60 30–40–50 20–30–40 40–50–60 13 ~ vc 40–50–60 30–40–50 20–30–40 40–50–60


13–19,5
ap

19,9 DC
f t 0,055–0,085 0,055–0,085 0,030–0,050 0,110–0,170 f t 0,075–0,125 0,075–0,125 0,040–0,075 0,160–0,250
vc 40–50–60 30–40–50 20–30–40 40–50–60 DC vc 40–50–60 30–40–50 20–30–40 40–50–60 ae
20–30 20 ~
f t 0,095–0,120 0,095–0,120 0,055–0,070 0,185–0,260 f t 0,135–0,170 0,135–0,170 0,085–0,110 0,257–0,390
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth

J37
Long Spiral Endmills Long Spiral Endmills
LSM 2000 Type LSM 4000 Type
2 4
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)

DMM h6
DMM h6
DC

DC
APMX APMX
LF LF

Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050

Endmills Endmills (mm)


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC APMX LF DMM
LSM 2030 p 3,0 12 50 6 LSM 4030 p 3,0 12 50 6
2035 p 3,5 12 50 6 4035 p 3,5 12 50 6
2040 p 4,0 15 50 6 4040 p 4,0 15 50 6
2045 p 4,5 15 50 6 4045 4,5 15 50 6
2050 p 5,0 18 55 6 4050 p 5,0 18 55 6
LSM 2055 p 5,5 18 55 6 LSM 4055 p 5,5 18 55 6
2060 p 6,0 18 55 6 4060 p 6,0 18 55 6
2065 p 6,5 18 55 8 4065 p 6,5 18 55 8
2070 p 7,0 25 65 8 4070 p 7,0 25 65 8
2075 p 7,5 25 65 8 4075 p 7,5 25 65 8
LSM 2080 p 8,0 25 65 8 LSM 4080 p 8,0 25 65 8
2085 p 8,5 25 65 10 4085 p 8,5 25 65 10
2090 p 9,0 25 65 10 4090 p 9,0 25 65 10
2095 p 9,5 25 65 10 4095 p 9,5 25 65 10
2100 p 10,0 30 75 10 4100 p 10,0 30 75 10
LSM 2105 10,5 30 80 12 LSM 4105 10,5 30 80 12
2110 p 11,0 30 80 12 4110 p 11,0 30 80 12
2120 p 12,0 30 80 12 4120 p 12,0 30 80 12
2130 p 13,0 35 95 16 4130 p 13,0 35 95 16
2140 p 14,0 40 95 16 4140 p 14,0 40 95 16
LSM 2150 p 15,0 40 95 16 LSM 4150 p 15,0 40 95 16
2160 p 16,0 50 105 16 4160 p 16,0 50 105 16
2170 17,0 50 105 20 4170 17,0 50 105 20
2180 p 18,0 50 115 20 4180 p 18,0 50 115 20
2190 19,0 55 120 20 4190 19,0 55 120 20
LSM 2200 p 20,0 55 120 20 LSM 4200 p 20,0 55 120 20
2210 21,0 60 125 25 4210 21,0 60 125 25
2220 22,0 60 135 25 4220 22,0 60 135 25
Uncoated
Endmills

2230 23,0 60 135 25 4230 23,0 60 135 25


2240 24,0 65 140 25 4240 24,0 65 140 25
4250 p 25,0 65 140 25

Recommended (Slotting) DC ≥ ø3; ap =1,0 x DC Recommended (Shoulder processing) ap =1,5 x DC


Conditions Conditions ae = 0,1 x DC

Material Carbon steel, Alloy steel Material Carbon steel, Alloy steel
Cast iron Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
3–5,9 3–5,9
f t 0,009–0,018 0,009–0,018 0,005–0,008 0,014–0,030 f t 0,014–0,027 0,014–0,027 0,007–0,014 0,020–0,045
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
6–12,9 6–12,9
f t 0,019–0,038 0,019–0,038 0,009–0,019 0,034–0,079 f t 0,028–0,053 0,028–0,053 0,014–0,026 0,048–0,118
ap

vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60


13–19,9 13–19,9
ap

f t 0,041–0,064 0,041–0,064 0,023–0,038 0,083–0,128 f t 0,056–0,094 0,056–0,094 0,030–0,056 0,120–0,188 DC


vc 40–50–60 30–40–50 20–30–40 40–50–60 DC vc 40–50–60 30–40–50 20–30–40 40–50–60 ae
20– 20–
f t 0,071–0,090 0,071–0,090 0,041–0,052 0,139–0,195 f t 0,101–0,127 0,101–0,127 0,064–0,082 0,193–0,292
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth

J38 p= To be replaced by new item


Extra Long Spiral Endmills Extra Long Spiral Endmills
ELSM 2000 Type ELSM 4000 Type
2 4
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)

DMM h6
DMM h6

DC
DC

APMX APMX
LF LF

Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050

Endmills (mm) Endmills


Cat. No. Stock DC APMX LF DMM Cat. No. Stock DC APMX LF DMM
ELSM 2030 p 3,0 20 55 6 ELSM 4030 p 3,0 20 55 6
2040 p 4,0 25 60 6 4040 p 4,0 25 60 6
2050 p 5,0 30 65 6 4050 p 5,0 30 65 6
2060 p 6,0 30 65 6 4060 p 6,0 30 65 6
2070 p 7,0 40 85 8 4070 p 7,0 40 85 8
ELSM 2080 p 8,0 40 85 8 ELSM 4080 p 8,0 40 85 8
2090 p 9,0 40 85 10 4090 p 9,0 40 85 10
2100 p 10,0 50 100 10 4100 p 10,0 50 100 10
2110 p 11,0 50 100 12 4110 11,0 50 100 12
2120 p 12,0 50 100 12 4120 p 12,0 50 100 12
ELSM 2130 13,0 70 140 16 ELSM 4130 13,0 70 140 16
2140 p 14,0 70 140 16 4140 p 14,0 70 140 16
2150 15,0 70 140 16 4150 15,0 70 140 16
2160 p 16,0 70 140 16 4160 p 16,0 70 140 16
2180 p 18,0 80 160 20 4170 17,0 80 160 20
ELSM 2200 p 20,0 85 165 20 ELSM 4180 p 18,0 80 160 20
2220 22,0 95 180 25 4190 19,0 85 165 20
2250 25,0 100 185 25 4200 p 20,0 85 165 20
4210 21,0 95 180 25
4220 22,0 95 180 25
ELSM 4230 23,0 95 180 25
4240 24,0 100 180 25
4250 p 25,0 100 180 25

Uncoated
Endmills

Recommended (Slotting) DC ≥ ø3; ap =1,0 x DC Recommended (Shoulder processing) ap =1,5 x DC


Conditions Conditions ae =0,05 x DC

Material Carbon steel, Alloy steel Material Carbon steel, Alloy steel
Cast iron Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–60 30–40–50 20–30–40 40–50–60
3–5,9 3–5,9
f t 0,006–0,012 0,006–0,012 0,003–0,006 0,009–0,020 f t 0,009–0,018 0,009–0,018 0,005–0,009 0,014–0,030
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
6–12,9 6–12,9
f t 0,013–0,025 0,013–0,025 0,006–0,013 0,023–0,053 f t 0,019–0,035 0,019–0,035 0,010–0,018 0,033–0,079
ap

vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60


13–19,9 13–19,9
ap

f t 0,028–0,043 0,028–0,043 0,015–0,025 0,055–0,085 f t 0,038–0,063 0,038–0,063 0,020–0,038 0,080–0,125 DC


vc 40–50–60 30–40–50 20–30–40 40-50-60 DC vc 40–50–60 30–40–50 20–30–40 40–50–60 ae
20– 20–
f t 0,048–0,060 0,048–0,060 0,027–0,035 0,092–0,130 f t 0,067–0,085 0,067–0,085 0,042–0,055 0,128–0,195
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth

J39
SUMIBORON ”Helical Master” Spiral CBN Endmill for Hardened Steel
BNES Type

dge
tin gE
Cut
ical
Hel

De sign ron
ket m iBo ade
oc Su 0 gr
ial P 5
Spe
c BN3

Endmills BNES Type with 1 Spiral Flute


Stock Dimensions (mm)
Cat. No.
BN350 DC DMM APMX LU LF
BNES 1060 m 6,0 10 7,0 11 60
DC –0,1
0

DMM

1080 m 8,0 10 10,0 14 70


1100 m 10,0 12 12,0 17 75
RE0,2 APMX 1120 m 12,0 12 14,0 20 80
LU
1140 m 14,0 16 16,0 21,5 80
LF

Helix angle : 15˚


right-hand cut, right-hand helix

Recommended Cutting Conditions


Cutting speed: v c (m/min), Spindle revolutions: n (rpm), Feed per tooth: f t (mm/tooth), Feed speed: v f (mm/min)
Hardened steel (HRC 50–57) Hardened steel (HRC 58–65)
Tooling example DC
vc = 100–170 m/min vc = 80–150 m/min
ae ≤ 0,1 n = v f (mm/min) = ae ≤ 0,08 mm n = v f (mm/min) =
6–8 mm
4000–9000 240–540 3200–8000 150–370
n = v f (mm/min) = n = v f (mm/min)
10–12 ae ≤ 0,15 mm ae ≤ 0,12 mm
2700–5400 180–360 2100–4800 120–270
ap

n = v f (mm/min) = n = v f (mm/min) =
14–16 ae ≤ 0,2 mm ae ≤ 0,15 mm
ae 2000–3800 140–260 1600–3400 110–230
Recommendation: Dry cutting (Air coolant)
D
Down-cut milling
Depth of cut : ap ≤ D Minimise the overhang
Uncoated
Endmills

Use a rigid machine

Performance
l Long Tool Life and High Efficiency l Excellent Surface Roughness
Competitor’s coated solid carbide endmill for ”Helical Master” BNES 1080 ø 8,0
0,10 - shoulder milling hardened steel
Flank wear width

0,08 - --> Vibration


(VB / mm)

0,06 -
0,04 - A direction B direction
0,02 -
„Helical Master“ BNES 1120 Conventional straight flute CBN endmill, ø 8,0
0 - l l l l l
1 2 3 4 5
Cutting length (m)
Work material: X155CrVMo12-1
Hardness: HRC 60 A direction B direction

Work material: 15Cr3


Cutting data:
mm

Hardness: HRC 55–58


vc = 100 m/min (Helical Master) Cutting data: vc = 130 m/min
8

0,0 vc = 40 m/min (Competitor’s coated v f = 310 mm/min



mm
5 solid carbide endmill)
v f = 186 mm/min Down-cut milling
mm

0,0 Dry cutting


5m
ø10 mm Down-cut milling
4

m
ø8,0 mm
Dry cutting

J40 l = Euro stock


m = Japan stock
New CBN Small Diameter Ball Nose Endmills SUMIBORON ”MOULD Finish Master”
BNBP Type
Characteristics / Application
l High precision machining of hardened steels < HRC70 with
long tool life

l Super tough grade SUMIBORON BN350 prevents chipping


of the cutting edge

l RE accuracy : ±0,005 mm

Endmills
Stock Dimensions (mm)
Cat. No.
BN350 RE DC LF DN DMM APMX LU
BNBP 2 R020-012 4 l 0,2 0,4 50 0,37 4 0,3 1,2
RE ±0,005
15°
2 R030-015 4 l 0,3 0,6 50 0,57 4 0,4 1,5
DN

DMM h6
DC

APMX
2 R050-025 4 l 0,5 1,0 50 0,97 4 0,6 2,5
LU
LF
2 R075-040 4 l 0,75 1,5 50 1,47 4 0,9 4,0
2 R100-055 4 l 1,0 2,0 50 1,97 4 1,4 5,5
BNBP 2 R020-012 6 l 0,2 0,4 50 0,37 6 0,3 1,2
h Endmill
Identification BNBP 2 R020- 012 4 2 R030-015 6 l 0,3 0,6 50 0,57 6 0,4 1,5
Shank Diam. 2 R050-025 6 l 0,5 1,0 50 0,97 6 0,6 2,5
Neck length (LU) 2 R075-040 6 l 0,75 1,5 50 1,47 6 0,9 4,0
Number of teeth Radius of ball nose
2 R100-055 6 l 1,0 2,0 50 1,97 6 1,4 5,5

Performance
Wear Resistance Machined Surface High Speed Machining
Cutting Length: 100m --
0,025
Width of Flank Wear (mm)

Width of Flank Wear (mm)

0,04 -- Coated carbide


0,020 endmill
0,015 0,03 --
MOULD FINISH MASTER
0,02 -- Tool life difference
0,010
10 times
0,005 0,01 -- MOULD FINISH MASTER

Uncoated
Endmills
0 l l l l
MOULD Competitor’s 0 50 100 150 200
FINISH  CBN Surface blemish
MASTER endmill Competitor’s CBN endmill Cutting Length (m)
R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60) R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60)
Cutting data: n = 20.000 rpm, f t = 0,05 mm/tooth (v f = 2.000 mm/min) Cutting data: n = 40.000 rpm, f t = 0,05 mm/tooth (v f = 4.000 mm/min)
ap = 0,05 mm, ae = 0,05 mm, Air blast ap = 0,05 mm, ae = 0,05 mm, Oil mist

Excellent surface finish compared with competitor’s CBN and coated carbide endmills

Recommended Cutting Conditions


Spindle revolutions: n (rpm), Feed rate per tooth: f t (mm/tooth), Depth of cut: ap (mm), Wide of cut: ae (mm)
Material
Pre-hardened steel, Die steel Die steel High speed tool steel
Cu
ttin ( –HRC52) ( –HRC62) ( –HRC70)
gd
ata ap ae ap ae ap ae
Radius n ft n ft n ft
(mm) (rpm) (mm/tooth) (mm) (mm) (rpm) (mm/tooth) (mm) (mm) (rpm) (mm/tooth) (mm) (mm)
0,2 20.000 –50.000 0,02 0,03 0,03 20.000 –50.000 0,02 0,01 0,02 20.000 –50.000 0,015 0,01 0,02
0,3 20.000 –50.000 0,02 0,03 0,03 20.000 –50.000 0,02 0,01 0,02 20.000 –50.000 0,015 0,01 0,02
0,5 20.000 –50.000 0,03 0,05 0,05 20.000 –50.000 0,03 0,03 0,04 20.000 –50.000 0,02 0,02 0,03
0,75 20.000 –50.000 0,04 0,08 0,1 20.000 –50.000 0,04 0,05 0,05 20.000 –50.000 0,03 0,02 0,05
1,0 20.000 –50.000 0,05 0,1 0,1 17.000 –50.000 0,05 0,05 0,05 17.000 –50.000 0,03 0,03 0,05

Important Notes
ap

(1) For stable machining, a more rigid machine is recommended.


(2) Air blast or oil mist coolant is recommended.
ae
(3) Shorten overhang as much as possible.

J41
SUMIDIA ”MOULD Finish Master”

NPDRS Type
SUMIDIA Binderless Radius Endmill NPDRS Type

DN 15°

Effective length
DMM
DC

RE
APMX
LU
LF
Work material gradient angle

NPDRS Type Body (for Standard Finishing)


Real effective length with respect to work
Stock Dimensions (mm) material gradient angle
Cat. No.
NPD10 DC RE APMX LU LF DN DMM 0,5° 1° 1,5° 2° 3°
NPDRS 1020 R002-006 m 0,2 0,02 0,10 0,6 40 0,175 4 0,61 0,62 0,63 0,64 0,66
1020 R005-006 m 0,2 0,05 0,10 0,6 40 0,175 4 0,61 0,62 0,63 0,64 0,66
1030 R002-010 m 0,3 0,02 0,15 1,0 40 0,27 4 1,01 1,03 1,04 1,06 1,09
1030 R005-010 m 0,3 0,05 0,15 1,0 40 0,27 4 1,01 1,03 1,04 1,06 1,09
1050 R005-015 m 0,5 0,05 0,25 1,5 40 0,47 4 1,61 1,66 1,72 1,78 1,92
NPDRS 1050 R010-015 m 0,5 0,10 0,25 1,5 40 0,47 4 1,61 1,66 1,71 1,77 1,91
1100 R005-030 m 1,0 0,05 0,55 3,0 40 0,95 4 3,40 3,52 3,65 3,78 4,08
1100 R010-030 m 1,0 0,10 0,55 3,0 40 0,95 4 3,40 3,52 3,64 3,77 4,07
1100 R020-030 m 1,0 0,20 0,55 3,0 40 0,95 4 3,40 3,51 3,63 3,76 4,05
1200 R005-040 m 2,0 0,05 0,55 4,0 40 1,95 4 4,44 4,59 4,75 4,93 5,33
NPDRS 1200 R010-040 m 2,0 0,10 0,55 4,0 40 1,95 4 4,43 4,59 4,75 4,92 5,31
1200 R020-040 m 2,0 0,20 0,55 4,0 40 1,95 4 4,43 4,58 4,74 4,91 5,29

Identification Details Cutting Diameter and Nose Radius


Combinations
NPDR S 1 020 R002 - 006
DC RE 0,02 RE 0,05 RE 0,1 RE 0,2
For 0,2 m m
Series No. of Cutting Corner Length
standard 0,3
Code flutes diameter radius below neck m m
finishing
0,5 m m
1,0 m m m
Uncoated

2,0
Endmills

m m m

Recommended Cutting Conditions


● Use a machine with high rigidity for stable cutting.
● Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool
breakage.
● Shorten overhang as much as possible.
● Adjust cutting conditions as necessary as machine rigidity and other conditions may vary.
● Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired
machined surface finish.

Work Material Carbide


DC LU Spindle Feed Rate
ap (mm) pf (mm)
(mm) (mm) Speed (min-1) (mm/min)
0,2 0,10 40.000 100 0,001 0,001
0,3 0,15 40.000 150 0,002 0,001
0,5 0,25 40.000 200 0,003 0,001
1,0 0,55 40.000 400 0,005 0,003
ap

2,0 0,55 40.000 600 0,010 0,005


pf

J42 m= Japan stock


SUMIDIA ”MOULD Finish Master”

NPDB(S) Type
SUMIDIA Binderless Ballnose Endmill NPDBS Type / NPDB Type

DN

15°

Effective length
DC

DMM
RE
APMX
LU
LF
Work material gradient angle

NPDBS Type Body (for Standard Finishing)


Real effective length with respect to work
Stock Dimensions (mm) material gradient angle
Cat. No.
NPD10 RE DC APMX LU LF DN DMM 0,5° 1° 1,5° 2° 3°
NPDBS 1010-004 m 0,1 0,2 0,1 0,4 40 0,18 4 0,44 0,45 0,46 0,47 0,49
1020-008 m 0,2 0,4 0,2 0,8 40 0,38 4 0,83 0,84 0,85 0,86 0,89
1030-010 m 0,3 0,6 0,3 1,0 40 0,58 4 1,05 1,08 1,10 1,13 1,20
1050-020 m 0,5 1,0 0,5 2,0 40 0,95 4 2,08 2,13 2,19 2,24 2,38
1100-030 m 1,0 2,0 1,0 3,0 40 1,95 4 3,13 3,20 3,27 3,35 3,53

NPDB Type Body (for Precision Finishing)


Real effective length with respect to work
Stock Dimensions (mm) material gradient angle
Cat. No.
NPD10 RE DC APMX LU LF DN DMM 0,5° 1° 1,5° 2° 3°
NPDB 1010-004 m 0,1 0,2 0,1 0,4 40 0,18 4 0,44 0,45 0,46 0,47 0,49
1020-008 m 0,2 0,4 0,2 0,8 40 0,38 4 0,83 0,84 0,85 0,86 0,89
1030-010 m 0,3 0,6 0,3 1,0 40 0,58 4 1,05 1,08 1,10 1,13 1,20
1050-020 m 0,5 1,0 0,5 2,0 40 0,95 4 2,08 2,13 2,19 2,24 2,38
1100-030 m 1,0 2,0 1,0 3,0 40 1,95 4 3,13 3,20 3,27 3,35 3,53

Identification Details
NPDB (S) 1 030 - 010
For
Series No. of Ballnose Length
standard
Code flutes radius below neck

Uncoated
Endmills
finishing

Recommended Cutting Conditions


● Use a machine with high rigidity for stable cutting.
● Non-water soluble coolant recommended. Supply as a mist or external coolant.
Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool
breakage.
● Shorten overhang as much as possible.
● Adjust cutting conditions as necessary as machine rigidity and other conditions may vary.
● Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired
machined surface finish.

Flat Surface Finishing Copy Finishing


Work Material Carbide Work Material Carbide
RE LU Spindle Feed Rate RE LU Spindle Feed Rate
ap (mm) pf (mm) ap (mm) pf (mm)
(mm) (mm) Speed (min-1) (mm/min) (mm) (mm) Speed (min-1) (mm/min)
0,1 0,4 40.000 100 0,001 0,001 0,1 0,4 40.000 100 0,001 0,001
0,2 0,8 40.000 150 0,001 0,001 0,2 0,8 40.000 150 0,002 0,001
0,3 1,0 40.000 200 0,001 0,001 0,3 1,0 40.000 200 0,003 0,001
0,5 2,0 40.000 400 0,001 0,003 0,5 2,0 40.000 400 0,005 0,003
ap

1,0 3,0 40.000 600 0,001 0,005 1,0 3,0 40.000 600 0,010 0,005
pf

J43
J44
K
Multi-Drills
K1–K72

Selection Guide MULTI-DRILLs......................................................... K 2–5

Solid Type Drills SDP … U3/5/7-HAK.............................................. K 6–11


SDM … U3/5 -HAK K12–17
MDW … GS 2/4........................................................ K18–21
MDS … S/M K-HAK.................................................. K22–23

Flat MultiDrill MDF.......................................................................... K24–31


Deep Hole Drills MDW… XHG S / PHT............................................... K32–33
for Steels MDW … XHG S........................................................ K34
for Aluminium MDW … XHT A......................................................... K35
Pilot Hole Drills MDW … PHT............................................................ K34–35
AURORA COAT Drills MDW … NHGS......................................................... K36–37
MINI-Drills MLDH … L/P............................................................ K38–39
MDUS / MDSS......................................................... K40
SUMIDIA Coated Drills MDS … SDC............................................................. K41

Brazed Type Drills KDS........................................................................... K43


Series KDS … MAK............................................................. K44–45
KDS … LAK..............................................................
Multi-Drills
K46–47
KDS … DAK............................................................. K48–49
KDS … FA................................................................ K50

Replaceable Head Type Drills SMD.......................................................................... K51


Drill Holder SMDH . . .(D).............................................................. K52/57/59
Drill Head for Steels SMDT …D MTL........................................................ K53
for Stainless Steels SMDT …D MEL........................................................ K54–55
for Spot Facing SMDT ....MFS.......................................................... K56–57
Large Holes SMDT.....MTL........................................................... K58–59

Insert Type Drills WDX (2D, 3D, 4D, 5D).............................................. K60–69


Eccentric Sleeve WAS ......................................................................... K66
Plunge Drills PDL (2D, 3D)............................................................ K70–72
Multi-Function Mills PCT (3D, 5D )............................................................ K71–72

K1
Multi-Drill Series
General Features
MultiDrill series is Sumitomo‘s original brand of high
performance drills that have a special cutting edge design
coupled with an advance carbide substrate.
The series has a comprehensive selection of diameters and
drill lengths to cover a wide range of work materials and
require-ments, providing high efficiency, high precision and
cost effectiveness.

Solid Carbide Type Multi-Drills Selection


SDP ... SDM ... MDW ... MDS ... MDF ... MDW … MLDH MDUS / MDSS MDS ...
…U3/5/7 …U3/5 GS 2/4 S/M K-HAK …S2D, L2D … XHGS
Type … PHT … NHGS …P/ L – … SDC
-HAK (DIN) -HAK (DIN) (DIN) …H3D, H5D … XHTA
Page a K 6–11 a K 12–17 a K18–21 a K22–23 a K24–31 a K32–35 a K36–37 a K38–39 a K40 a K41
Multi-Drills

Pilot drill Pilot drill

Application PK PM P PMK P PMK N N PMK PMK H N


m7 drill h8 drill m7 drill h8 drill Extra long Super Long Mini Diamond
Form DIN type cylindric DIN type cylindric DIN type Multi-Drill Micro Drill Multi-Drill Coated
Length S2D/ H3D/ 10D–30D 3D / 5D /10D 5/12/20/30 D
3D/5D/7D 3D / 5D 2 / 4D 3D / 5D L2D 3D 10D 3D
(The ratio to øD) H5D
Coolant holes Yes No Yes No Yes Yes Yes Yes No No

Coating DEX – SUMIDIA


AlCrTiN TiAlN PVD TiAlN DLC TiAlN TiAlN / ZX
(TiAlCr/TiSi)

2,0– 0,3– 3,0– 4,0–


Diameter range 3,0–16,0 4,0–12,0 3,0–12,0 3,0–16,0 0,8–2,0 0,03–1,0 2,0–10,0
16,0 20,0 16,0 8,0

K2
Multi-Drill Series
Advantages
l Unique curved flute design with proven enhanced chip formation
and removal, resulting in better hole accuracy.

l High speed and high efficient drilling is made possible with the
combination of a special substrate with an advanced PVD coating.
(10x tool life of HSS drills, 5x the efficiency)

l Wide selection range (Diameter: 0,03–65 mm,


Drilling depths L/D: 2–30)

l Other diameters and length can be asked and offered

Brazed Carbide Type and Insert Type Multi-Drills Selection


KDS … a K43 SMD … a K51,K56, K58 WDX …
PDL … PCT …
SMDT …(D) MTL
Type MAK LAK DAK FA WAS ....-.. a K70
a K53, K59
a a a a SMDT …D MEL
Page K44–45 K45–46 K48–49 K50 a K60–69 a K70–72 a K71–72
a K54–55
SMDT … MFS
a K57
SMDH …M-3/5/8
a K52, K56
SMDH …M / L / D
a K59

Multi-Drills

Application PMK S KN P M K P M K N
Straight flute
Form h7 drill h8 drill SMDT type carbide head Indexable insert drill Insert mill
insert drill
Length
3D 5D 7D 10D 1.5D / 3D / 5D / 8D / 12D 2D / 3D / 4D / 5D 2D / 3D 3D / 5D
(The ratio to øD)

Coolant holes Yes Yes Yes Yes

Coating TiAlN – TiAlN WDXT type insert

Diameter range 9,5–40,5 8,0–30,5 12,0–42,5 3,0–65,0 16,0–40,0

K3
Multi-Drill Series
Selection Guide
According to Drill Types / Applications

Application General Special

m7 DIN Type ”Super Multi-Drill” ”Super Multi-Drill”

SDP…U HAK Type MDW…GS Type


AlCrTiN coated general DEX (TiAlCr/TiSi) coated


purpose drill with general purpose drill
MDS / MDW Type
”Super Multi-Drill”

coolant holes without coolant


holes
Solid Type

Ø 3,0–16 mm Ø 2,0–16 mm
L/D: 3, 5, 7 a K6–11 L/D:–2, –4 a K18–21
m7 DIN Type ”Super Multi-Drill” ”Super Multi-Drill”

MDS…K-HAK Type MDS…D Type


TiAlN coated general Hardened Steel


purpose drill with Exotic Metals
coolant holes

Ø 2,0–12 mm Ø 1,0–16,1 mm
L/D: –2, –4 a K22–23 L/D: –3 (Stock in Japan)

”Super Multi-Drill” Long Type ”Super Multi-Drill”

KDS… MAK Type KDS… LAK Type


General Purpose Drill Deep Hole Drilling


”Super Multi-Drill”
Brazed Type

KDS Type

Ø 12–26 mm Ø 12–26 mm
L/D: –3 a K44–45 L/D: –5 a K46–47
Long Type ”Super Multi-Drill” Extra Long Typ ”Super Multi-Drill”

KDS… DAK Type KDS… FA Type


Good Chip Removal For Cast Irons and


Aluminium Alloys

Delivery on request
Ø 9–22 mm Ø 9–22 mm
L/D: –7 a K48–49 L/D: –7 a K50
Multi-Drills

Recommended Cutting Conditions by Work Materials


Work
Drill
Steel Stainless Steel Cast Iron Non-ferrous Metalls
SDP…U HAK

50InnnnnnnI120 15InnnnnnI70 50InnnnnnI110
Brazed Type Solid Type

0,35 0,35
MDW… GS 0,2I–––––––––I 0,1I––––––I0,2 0,2I–––––––––I

KDS… AK

50InnnnnnI90 35InnnnI50 60InnnnI100
0,35 0,35
(MAK / LAK / DAK) 0,15I––––––––––––I 0,15 I––––––I0,25 0,2I–––––––––I

— —
30InnnnI70 60InnnnnnI150
KDS… FA
0,5
0,2I–––––––––I 0,2I–––––––––I
0,5

InnnnnnnnI Cutting speed v c (m/min)


I––––––I Feed f (mm/rev)

K4
Multi-Drill Series
Selection Guide
According to Drill Types / Applications

Application General Special

Insert Type Drills Replaceable Head Type Drills ”Multi-Function” Types

WDX Type SMD Type PDL & PCT


Indexable Drills

High Efficiency and Plunge Drills and


Deep Holes Plunge Mills

Ø 13,0–65,0 mm Ø 12,0–42,5 mm Ø 16,0–40,0 mm


L/D: 2, 3, 4, 5 a K60–69 L/D: 3, 5, 8 a K51–59 L/D: 2, 3, 5 a K70–72

Application Deep Hole Very Small Hole Precision Hole

”Super Long Multi-Drill” ”Long Micro Drill” AURORA-Coat Drill

MDW…XHGS/XHTA Type MLDH… P/L Type MDW…NHGS Type


New General Purpose For Aluminium Alloy
”P” type for pilot hole
Deep Hole Drill

Ø 4,0–12,0 mm a K32–35 Ø 0,8–2,0 mm a K38–39 Ø 3,0–16,0 mm a K36–37


Special Purpose Drills

L/D: 10/15/20/25/30 L/D: 5/12/20/30 L/D: 3 / 5 / 10


”Mini-MultiDrill” ”SUMI-DIA” coaed Drill

MDSS Type MDS…SDC Type


For Aluminium & CFRP*


CFRP* (Carbon FibreReinforced Plastic)
Ø 0,20–1,00 mm a K40 Ø 2–10 mm a K41
L/D: 10 L/D: –3
”Micro Drill”

MDUS Type
For Printed Circuit Boards
High precision holes

— — Multi-Drills

Ø 0,05–0,19 mm a K40
L/D: –8

Recommended Cutting Conditions by Work Materials


Work
Drill
Steel Stainless Steel Cast Iron Non-ferrous Metalls
50InnnnnnnI120 50InnnnI90 50InnnnnnI100 100InnnnnnnnI180
SMD (Ø 20)
0,12 I–––––––––––I 0,35 0,1I––––––––I0,25
0,45
0,2I–––––––––– 0,2I––––––––––
0,4

100InnnnnnnnnnI220 80InnnnnnnnnI180 120InnnnnnnI200 100InnnnnnnnnI200


WDX (Ø 18)
0,15 I–––––––I 0,25 0,06 I––––––I 0,18 0,1I––––––––––––I 0,32 0,1I––––––––I 0,25

80I I120 30I I60 50I I90 80InnnnnnnnI160


MDW…XHT
nnnnn nnn nnnnnn

(Ø 5) 0,15 I–––––––––I0,25 0,08I––––––I0,15 0,15I––––––––I0,3 0,12 I–––––––––––I 0,35

InnnnnnnnI Cutting speed v c (m/min)


I––––––I Feed f (mm/rev)

K5
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP Type (DIN)


General Features
Shank
New designed double margin DIN 6535 HAK
Excellent hole accuracy

Sumi-Power Coating
Excellent wear resistance
and anti-adhesion

Elliptical flute design


Improved chip formation
and chip evacuation

Curved cutting edge,


optimized edge preparation Coating Structure
Low cutting force Improved anti-adhesion
AlCrTiN lubricant layer
coating with high Al content
improves friction condition.

High wear resistance


Stock Size
Tough and hard
Ø 3,0 – Ø 12,0 AlCrTiN super multilayer
Increment 0,1 mm

Ø 12,1 – Ø 16,0
Substrate
Standard diameter

Advantages
The specific and optimum solution for a wide range of application conditions
Top performance parameters, maximum feed and stable long tool life
Double margin design for high-precision holes
Good balance of high wear resistance and toughness
Curved cutting edge - ideal for removing chips
Reliable and high productivity performance

Application Range
Multi-Drills

Diameter Diameter Diameter


Ø 3,0 – Ø 6,0 mm Ø 6,1 – Ø 10,0 mm Ø 10,1 – Ø 16,0mm

150 150 150


SDP
SDP
SDP
vc (min)

vc (min)

vc (min)

100 100 100

Com- Com-
Com-
petitor petitor
petitor

50 50 50

0,1 0,2 0,3 0,1 0,2 0,3 0,4 0,1 0,2 0,3 0,4 0,5
f (mm/rev) f (mm/rev) f (mm/rev)

K6
( DC - Tolerance: m7 ) SumiDrill Power Series
SDP Type (DIN)
Maximum Feed Rate Result
Feed Rate
(mm/rev) 0,30 0,40 0,50 0,55 0,60 0,65 0,70 0,75 0,80

SDP Type OK OK OK OK OK OK OK OK

Competitor OK Breakage!

Internal test conditions Drill: Ø 4, L/D = 5


Work Material: Carbon Steel (C50)
Cutting Data: vc = 80 m/rev, ap = 18 mm

Comparison of Tool Life


Triple Tool Life
Drill: Ø 8, L/D = 5
Work Material: Carbon Steel (C50)
SDP Type Cutting Data: vc=80m/min, f=0,15mm/rev, ap=38mm,
Through hole, Internal coolant

Competitor Breakage!
SDP Type
0 20 40 60
Cutting Length (m)

Competitor SDP Type


Cut volume: 950 cm3 Cut volume: 3800 cm3

Competitor

Breakage

500 Holes Work: C50, Drill Dia: 8 mm, L/D = 5 2000 Holes

Excellent Hole Accuracy


Hole Accuracy Chip Shape
Compact cutting chips Multi-Drills

Stable hole size


Oversize (mm)

SDP Type 0,011

Number of holes Entrance


Bottom
Longer cutting chips
Unstable
Oversize (mm)

Competitor Breakage!
0,016

Number of holes Entrance


Bottom

Drill: Ø 8, L/D = 5
Workpiece: Carbon Steel (C50)
Cutting Data: vc=80m/min, f=0,25mm/rev, ap=24mm,
Blind-hole, Internal coolant

K7
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP (DIN) Type


Solid Carbide Drill with Internal Coolant Supply, Ø 3,0–7,5 mm, 3D / 5D /7D

DMMh6
DCm7
140° LCF
OAL Grade: PCX70
Helix angle: 30°

3D Type 5D Type 7D Type


DC DMM Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3, 5, 7 3 OAL LCF 5 OAL LCF 7 OAL LCF
3,0 SDP 0300 U □ HAK l l l
3,1 SDP 0310 U □ HAK l l l
3,2 SDP 0320 U □ HAK l l l 70 29
3,25 SDP 0325 U □ HAK l l l
3,3 SDP 0330 U □ HAK l 17 l 66 24 l
3,4 SDP 0340 U □ HAK l l l
3,5 SDP 0350 U □ HAK l l l
62 33,5
3,6 SDP 0360 U □ HAK l l l
3,7 SDP 0370 U □ HAK l l l
3,8 SDP 0380 U □ HAK l l l 75
3,9 SDP 0390 U □ HAK l l l
4,0 SDP 0400 U □ HAK l l l 35,5
4,1 SDP 0410 U □ HAK l l l
4,2 SDP 0420 U □ HAK l l l
4,3 SDP 0430 U □ HAK l 21 l 74 33 l
4,4 SDP 0440 U □ HAK l l l
4,5 SDP 0450 U □ HAK l l l
6 85 44
4,6 SDP 0460 U □ HAK l l l
4,65 SDP 0465 U □ HAK l l l
4,7 SDP 0470 U □ HAK l l l
4,8 SDP 0480 U □ HAK l l l
4,9 SDP 0490 U □ HAK l l l
5,0 SDP 0500 U □ HAK l l l
90 49
5,1 SDP 0510 U □ HAK l l l
66
5,2 SDP 0520 U □ HAK l l l
5,3 SDP 0530 U □ HAK l l l
5,4 SDP 0540 U □ HAK l l l
25 82 41
5,5 SDP 0550 U □ HAK l l l
5,55 SDP 0555 U □ HAK l l l
5,6 SDP 0560 U □ HAK l l l
97 56
5,7 SDP 0570 U □ HAK l l l
5,8 SDP 0580 U □ HAK l l l
5,9 SDP 0590 U □ HAK l l l
6,0 SDP 0600 U □ HAK
Multi-Drills

l l l
6,1 SDP 0610 U □ HAK l l l
6,2 SDP 0620 U □ HAK l l l
6,3 SDP 0630 U □ HAK l l l
6,4 SDP 0640 U □ HAK l l l
106 65
6,5 SDP 0650 U □ HAK l l l
31
6,6 SDP 0660 U □ HAK l l l
6,7 SDP 0670 U □ HAK l l l
6,8 8 SDP 0680 U □ HAK l 79 l 91 50 l
6,9 SDP 0690 U □ HAK l l l
7,0 SDP 0700 U □ HAK l l l
7,1 SDP 0710 U □ HAK l l l
7,2 SDP 0720 U □ HAK l l l 116 75
7,3 SDP 0730 U □ HAK l 37 l l
7,4 SDP 0740 U □ HAK l l l
7,5 SDP 0750 U □ HAK l l l

※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.

K8 l = Euro stock
q = Delivery on request
(DC - Tolerance: m7 ) SumiDrill Power Series
SDP (DIN) Type
Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,5 mm, 3D / 5D / 7D

DMMh6
DCm7
140° LCF
OAL Grade: PCX70
Helix angle: 30°

3D Type 5D Type 7D Type


DC DMM Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3, 5, 7 3 OAL LCF 5 OAL LCF 7 OAL LCF
7,6 SDP 0760 U □ HAK l l l
7,7 SDP 0770 U □ HAK l l l
7,8 8 SDP 0780 U □ HAK l 79 37 l 91 50 l 116 75
7,9 SDP 0790 U □ HAK l l l
8,0 SDP 0800 U □ HAK l l l
8,1 SDP 0810 U □ HAK l l l
8,2 SDP 0820 U □ HAK l l l
8,3 SDP 0830 U □ HAK l l q
8,4 SDP 0840 U □ HAK l l l
8,5 SDP 0850 U □ HAK l l l
131 85
8,6 SDP 0860 U □ HAK l l l
8,7 SDP 0870 U □ HAK l l l
8,8 SDP 0880 U □ HAK l l l
8,9 SDP 0890 U □ HAK l l q
9,0 SDP 0900 U □ HAK l l l
9,1 10 SDP 0910 U □ HAK l 89 43 l 103 57 l
9,2 SDP 0920 U □ HAK l l l
9,25 SDP 0925 U □ HAK l l q
9,3 SDP 0930 U □ HAK l l l
9,4 SDP 0940 U □ HAK l l l
9,5 SDP 0950 U □ HAK l l l 139 93
9,6 SDP 0960 U □ HAK l l q
9,7 SDP 0970 U □ HAK l l l
9,8 SDP 0980 U □ HAK l l l
9,9 SDP 0990 U □ HAK l l l
10,0 SDP 1000 U □ HAK l l l
10,1 SDP 1010 U □ HAK l l q
10,2 SDP 1020 U □ HAK l l l
10,3 SDP 1030 U □ HAK l l q
10,4 SDP 1040 U □ HAK l l q
10,5 SDP 1050 U □ HAK l l l
155 104
10,6 SDP 1060 U □ HAK l l q
10,7 SDP 1070 U □ HAK l l q
10,8 SDP 1080 U □ HAK
Multi-Drills
l l l
10,9 SDP 1090 U □ HAK l l q
11,0 SDP 1100 U □ HAK l l l
12 102 51 118 67
11,1 SDP 1110 U □ HAK l l q
11,2 SDP 1120 U □ HAK l l l
11,3 SDP 1130 U □ HAK l l q
11,4 SDP 1140 U □ HAK l l q
11,5 SDP 1150 U □ HAK l l l
163 112
11,6 SDP 1160 U □ HAK l l q
11,7 SDP 1170 U □ HAK l l q
11,8 SDP 1180 U □ HAK l l l
11,9 SDP 1190 U □ HAK l l q
12,0 SDP 1200 U □ HAK l l l
12,1 SDP 1210 U □ HAK q q q
12,2 SDP 1220 U □ HAK l l l
12,3 14 SDP 1230 U □ HAK q 107 56 q 124 73 q 182 131
12,4 SDP 1240 U □ HAK q q q
12,5 SDP 1250 U □ HAK l l l

※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.

K9
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537

SDP (DIN) Type


Solid Carbide Drill with Internal Coolant Supply, Ø 12,6–16,0 mm, 3D / 5D / 7D

DMMh6
DCm7
140° LCF
OAL Grade: PCX70
Helix angle: 30°

3D Type 5D Type 7D Type


DC DMM Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3, 5, 7 3 OAL LCF 5 OAL LCF 7 OAL LCF
12,6 SDP 1260 U □ HAK q q q
12,7 SDP 1270 U □ HAK q q q
12,8 SDP 1280 U □ HAK q q q
12,9 SDP 1290 U □ HAK q q q
13,0 SDP 1300 U □ HAK l l l
13,1 SDP 1310 U □ HAK q q q
13,2 SDP 1320 U □ HAK q q q
13,3 14 SDP 1330 U □ HAK q 107 56 q 124 73 q 182 131
13,4 SDP 1340 U □ HAK q q q
13,5 SDP 1350 U □ HAK l l l
13,6 SDP 1360 U □ HAK q q q
13,7 SDP 1370 U □ HAK l l l
13,8 SDP 1380 U □ HAK q q q
13,9 SDP 1390 U □ HAK q q q
14,0 SDP 1400 U □ HAK l l l
14,1 SDP 1410 U □ HAK q q q
14,2 SDP 1420 U □ HAK l l l
14,3 SDP 1430 U □ HAK q q q
14,4 SDP 1440 U □ HAK q q q
14,5 SDP 1450 U □ HAK l l l
14,6 SDP 1460 U □ HAK q q q
14,7 SDP 1470 U □ HAK l l l
14,8 SDP 1480 U □ HAK q q q
14,9 SDP 1490 U □ HAK q q q
15,0 SDP 1500 U □ HAK l l l
16 115 60 133 78 204 149
15,1 SDP 1510 U □ HAK q q q
15,2 SDP 1520 U □ HAK l l l
15,3 SDP 1530 U □ HAK q q q
15,4 SDP 1540 U □ HAK q q q
15,5 SDP 1550 U □ HAK l l l
15,6 SDP 1560 U □ HAK q q q
15,7 SDP 1570 U □ HAK l l l
15,8 SDP 1580 U □ HAK q q q
15,9 SDP 1590 U □ HAK
Multi-Drills

q q q
16,0 SDP 1600 U □ HAK l l l

※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.

K10 l = Euro stock


q = Delivery on request
(DC - Tolerance: m7 ) SumiDrill Power Series
SDP (DIN) Type
Recommended Cutting Conditions

Material Group SDP_____U_HAK PCX70

Hard- Ø 3,0–6,0 mm Ø 6,1–10,0 mm Ø 10,1–16,0 mm

Fitness
ISO Type/ Rm
513
Work Material ness Feed rate Feed rate Feed rate
Structure N/mm2 vc=m/min vc=m/min vc=m/min
HB30 (mm/rev) (mm/rev) (mm/rev)
420 125 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,53
free cutting steel 650 190 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,53
Carbon steel construction steel
case-hardened steel 850 250 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,53
Cast steel
heat-treatable steel
spring steel 750 270 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,50
1000 300 10–20–30 0,05–0,06–0,11 15–22–30 0,08–0,09–0,14 20–28–35 0,08–0,09–0,16
P case-hardened steel
600 180 50–70–90 0,10–0,14–0,24 60–80–110 0,15–0,20–0,32 70–100–120 0,20–0,25–0,40
Low alloy steel heat-treatable steel 930 275 45–65–85 0,10–0,14–0,24 60–80–110 0,15–0,22–0,34 65–95–120 0,20–0,25–0,37
bearing steel
Cast steel
nitriding steel 1000 300 40–60–80 0,10–0,15–0,26 60–80–110 0,15–0,20–0,32 60–90–120 0,20–0,25–0,37
cold work steel
1200 350 35–55–75 0,10–0,15–0,26 55–75–110 0,15–0,22–0,32 55–80–110 0,20–0,27–0,38

tool steel 680 200 30–40–50 0,10–0,15–0,25 30–40–50 0,12–0,20–0,28 30–40–50 0,12–0,20–0,32
High alloy steel hot work steel
1100 325 20–30–40 0,10–0,12–0,23 20–30– 40 0,12–0,15–0,27 20–30–40 0,14–0,18–0,32
martensitic/ferritic 680 200 40–55–70 0,08–0,10–0,21 40–60–75 0,10–0,12–0,25 50–70–80 0,10–0,12–0,25
Stainless steel martensitic 820 240 30–45–60 0,08–0,10–0,20 40–60–70 0,10–0,12–0,24 50–60–80 0,10–0,12–0,24
M Cast steel austenitic 600 180 30–45–60 0,08–0,10–0,20 40–60–70 0,10–0,12–0,24 50–60–80 0,10–0,12–0,24
Duplex 740 230 30–45–60 0,06–0,08–0,18 40–60–70 0,08–0,10–0,23 50–60–80 0,10–0,10–0,23
ferritic/pearlitic 180 50–70–90 0,15–0,20–0,36 60–80–100 0,20–0,25–0,40 70–100–120 0,25–0,30–0,42
Cast iron GG
pearlitic 260 40–60–80 0,15–0,20–0,36 50–70–90 0,20–0,25–0,40 60–80–100 0,25–0,30–0,42
K
Cast iron GGG ferritic 160 50–70–90 0,15–0,18–0,31 60–80–100 0,20–0,25–0,40 70–100–120 0,25–0,30–0,42
pearlitic 250 40–60–80 0,15–0,18–0,31 50–70–90 0,20–0,25–0,40 70–80–100 0,25–0,30–0,42

Heat resisting Fe-based 10–20–30 0,08–0,09–0,13 15–22–32 0,08–0,10–0,15 20–28–35 0,10–0,12–0,19


alloys Ni / Co-based 10–20–30 0,08–0,09–0,13 15–22–32 0,08–0,10–0,15 20–28–35 0,10–0,12–0,19
S
Titanium pure Titanium 430
Titanium alloys Ti-Basis 10–20–30 0,05–0,06–0,12 15–22–32 0,08–0,09–0,17 20–28–35 0,08–0,09–0,17

Aluminium pure aluminium


Al-wrought alloys wrought alloys

Si ≤ 12%
Aluminium
Cast alloys Si ≥ 12% 70–90–100 0,15–0,20–0,25 80–100–120 0,20–0,25–0,30 100–120–140 0,25–0,30–0,35
N Al - Mg alloys

Zinc die-cast Zn alloys

Copper

Copper alloys Brass 80–100–120 0,15–0,20–0,25 110–130–180 0,20–0,25–0,30 160–180–200 0,25–0,30–0,35


Bronze

45 HRC 10–20–30 0,08–0,09–0,10 15–22–32 0,08–0,10–0,12 20–28–35 0,12–0,15–0,20


55 HRC
H Hardened steel
Multi-Drills
60 HRC

> 60 HRC

Preferred choice Suitable Possible

SDP-Identification
SDP 0800 U 3 HAK PCX70
Sumi-
Drill
Power Type Grade
Drill Diameter DIN 6535 Form
8,0 mm HAK
Drilling Depth
U: Universal 3D/5D/7D

K11
SumiDrill Power Series
SDM Type
General Features

Shank

Flat and narrow single margin DIN 6535 HAK

Reduced frictional resistance


and heat development

Large cooling channels


Large chip pocket
Improved coolant
distribution Improved chip evacuation

Sumi-Power Coating
Increased wear resistance and
long tool life

Sharp cutting edge Stock Size


Optimised for stainless steel Ø 3,0 – Ø 12,0
and reduction in cutting forces Increment 0,1 mm

Ø 12,1 – Ø 16,0
Standard diameter

Advantages
High process reliability in stainless steel and low carbon steel
Can be used on low-performance machines! (àavoids overload!)
High surface quality in the bore
Sharp cutting edge
High adhesion resistance by Sumi-Power Coating

0.3
SDP (universal drill)
Multi-Drills

High rigidity
for Ø 6,0–12,0

High wear resistance


Feed Rate

0.2

SDM (sharp cutting edge)


Low burr formation
0.1 Low cutting forces

Stainless Steel Low carbon steel Carbon steel, cast


X5CrNiS18 10 (1.4301) Ck10 (1.1121) C35–C55 (1.0501–1.0535)
X7CrS17 (1.4104) etc... 42CrMo4 (1.7225) etc... GG25 (0.6025) etc...

Difficult to machine Good machinability

K12
SumiDrill Power Series
SDM Type
Chip Control
Drill: Ø 8 mm, L/D = 5
Work Material: X5CrNiS18 10 (1.4301)
Cutting D ata: vc=60m/min, f=0,10mm/rev, ap=19mm
Internal coolant (2,0MPa)
SDM Competitor A

Short chips, Partial long chips,


good chip evacuation risk of tool breakage
by poor chip evacuation

Optimal Cutting Forces Drill: Ø 8 mm, L/D = 5


Work Material: X5CrNiS18 10 (1.4301)
Cutting Data: vc=60m/min, f=0,20mm/rev, ap=40mm
Internal coolant (2,0MPa)

10 % lower than competitor A

SDM Competitor
Cutting Force (N)

Cutting Force (N)

Cutting Time Cutting Time

Unstable

Low Burr Formation Multi-Drills

0,3 Drill: Ø 8 mm, L/D = 5


Low Work Material: X5CrNiS18 10 (1.4301)
0,6 Cutting Data: vc=60m/min, f=0,20mm/rev, ap=40mm
burr Internal coolant (2,0MPa)
Burr Height

0,4

0,2

0
SDM Competitor A Competitor B

Burr (mm) 0,20 0,24 0,77

SDM Competitor A Competitor B

K13
SumiDrill Power Series
SDM Type
Recommended Cutting Conditions

Material Group SDM_____U_HAK PCX70

Hard- Ø 3,0–6,0 mm Ø 6,1–10,0 mm Ø 10,1–16,0 mm

Fitness
ISO Type/ Rm
Work Material ness Feed rate  Feed rate Feed rate
513 Structure N/mm2 vc=m/min vc=m/min vc=m/min
HB30 (mm/rev) (mm/rev) (mm/rev)
420 125  80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
free cutting steel
650 190  80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
construction steel
Carbon steel
Pcase-hardened steel 850 250  80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
Cast steel
heat-treatable steel
spring steel 750 270  40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,12 –0,16 40– 60 –100 0,15– 0,17 – 0,20
1000 300
P 600 180  80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
case-hardened steel
Low alloy steel heat-treatable steel 930 275  40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,12 –0,16 40– 60 –100 0,15– 0,17 – 0,20
Cast steel bearing steel
nitriding steel 1000 300
cold work steel 1200 350

High alloy steel /  tool steel 680 200  40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,12 –0,16 40– 60 –100 0,15– 0,17 – 0,20
Cast steel hot work steel 1100 325
martensitic/ferritic 680 200 ◉ 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,14 –0,18 40– 60 –100 0,15– 0,20 – 0,25
martensitic/ferritic > 200 ◉ 30 – 50 – 80 0,08– 0,10 –0,12 30– 50 –80 0,10– 0,14 –0,18 30– 50 –80 0,15– 0,20 – 0,25
martensitic 820 240 ◉ 30 – 50 – 80 0,08– 0,10 –0,12 30– 50 –80 0,10– 0,14 –0,18 30– 50 –80 0,15– 0,20 – 0,25
Stainless steel
M austenitic 600 180 ◉ 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,14 –0,18 40– 60 –100 0,15– 0,20 – 0,25
Cast steel
austenitic > 200 ◉ 30 – 50 – 80 0,08– 0,10 –0,12 30– 50 –80 0,10– 0,14 –0,18 30– 50 –80 0,15– 0,20 – 0,25
Duplex 740 230 ◉ 30 – 45 – 70 0,08– 0,10 –0,12 30– 45 –70 0,10– 0,14 –0,18 30– 45 –70 0,15– 0,20 – 0,25
Precipation hardened ≤ 450 ◉ 30 – 45 – 70 0,08– 0,10 –0,12 30– 45 –70 0,10– 0,14 –0,18 30– 45 –70 0,15– 0,20 – 0,25
ferritic/pearlitic 180
Cast iron GG
pearlitic 260
K
ferritic 160
Cast iron GGG
pearlitic 250

Heat resisting Fe-based  20 – 30 – 40 0,06– 0,08 –0,10 20– 30 –40 0,08– 0,10 –0,12 20– 30 –40 0,10– 0,12 – 0,15
alloys Ni / Co-based  20 – 30 – 40 0,06– 0,08 –0,10 20– 30 –40 0,08– 0,10 –0,12 20– 30 –40 0,10– 0,12 – 0,15
S
Titanium pure Titanium 430
Titanium alloys Ti-Basis  20 – 30 – 40 0,06– 0,08 –0,10 20– 30 –40 0,08– 0,10 –0,12 20– 30 –40 0,10– 0,12 – 0,15
pure aluminium
Aluminium
wrought alloys

Si ≤ 12%
Aluminium
Si ≥ 12%
Cast alloys
N Al - Mg alloys

Zinc die-cast Zn alloys

Copper

Copper alloys Brass


Multi-Drills

Bronze

45 HRC
55 HRC
H Hardened steel
60 HRC

> 60 HRC

◉ Preferred choice  Possible

SDM-Identification
SDM 0800 U 3 HAK PCX70
Sumi-
Drill
M (ISO-Code) Grade
Drill Diameter DIN 6535
8,0 mm Form HAK
Drilling Depth
U: Universal 3D/5D

K14 l = Euro stock


q = Delivery on request
SumiDrill Power Series
SDM Type
Solid Carbide Drill with Internal Coolant Supply, Ø 3,0–7,5 mm, 3D / 5D

DMMh6
DCm7
140°
LCF
Grade: PCX70
OAL Helix angle: 30°

Cat. No. 3D Type 5D Type


DC DMM Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3/5
3 OAL LCF 5 OAL LCF
3,0 SDM 0300 U □ HAK l l
3,1 SDM 0310 U □ HAK l l
3,2 SDM 0320 U □ HAK l l
3,25 SDM 0325 U □ HAK q q
3,3 SDM 0330 U □ HAK l 62 17 l 66 24
3,4 SDM 0340 U □ HAK l l
3,5 SDM 0350 U □ HAK l l
3,6 SDM 0360 U □ HAK l l
3,7 SDM 0370 U □ HAK l l
3,8 SDM 0380 U □ HAK l l
3,9 SDM 0390 U □ HAK l l
4,0 SDM 0400 U □ HAK l l
4,1 SDM 0410 U □ HAK l l
4,2 SDM 0420 U □ HAK l l
4,3 SDM 0430 U □ HAK l 21 l 74 33
4,4 SDM 0440 U □ HAK l l
4,5 SDM 0450 U □ HAK l l
6
4,6 SDM 0460 U □ HAK l l
4,65 SDM 0465 U □ HAK q q
4,7 SDM 0470 U □ HAK l l
4,8 SDM 0480 U □ HAK l l
4,9 SDM 0490 U □ HAK l 66 l
5,0 SDM 0500 U □ HAK l l
5,1 SDM 0510 U □ HAK l l
5,2 SDM 0520 U □ HAK l l
5,3 SDM 0530 U □ HAK l l
5,4 SDM 0540 U □ HAK l l
25 82 41
5,5 SDM 0550 U □ HAK l l
5,55 SDM 0555 U □ HAK q q
5,6 SDM 0560 U □ HAK l l
5,7 SDM 0570 U □ HAK l l
5,8 SDM 0580 U □ HAK l l
5,9 SDM 0590 U □ HAK l l
6,0 SDM 0600 U □ HAK l l
Multi-Drills

6,1 SDM 0610 U □ HAK l l


6,2 SDM 0620 U □ HAK l l
6,3 SDM 0630 U □ HAK l l
6,4 SDM 0640 U □ HAK l l
6,5 SDM 0650 U □ HAK l l
31
6,6 SDM 0660 U □ HAK l l
6,7 SDM 0670 U □ HAK l l
6,8 8 SDM 0680 U □ HAK l 79 l 91 50
6,9 SDM 0690 U □ HAK l l
7,0 SDM 0700 U □ HAK l l
7,1 SDM 0710 U □ HAK l l
7,2 SDM 0720 U □ HAK l l
7,3 SDM 0730 U □ HAK l 37 l
7,4 SDM 0740 U □ HAK l l
7,5 SDM 0750 U □ HAK l l

K15
SumiDrill Power Series
SDM Type
Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,0 mm, 3D / 5D

DMMh6
DCm7
140°
LCF
Grade: PCX70
OAL
Helix angle: 30°

3D Type 5D Type
DC DMM Cat. No.
Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3/5
3 OAL LCF 5 OAL LCF
7,6 SDM 0760 U □ HAK l l
7,7 SDM 0770 U □ HAK l l
7,8 8 SDM 0780 U □ HAK l 79 37 l 91 50
7,9 SDM 0790 U □ HAK l l
8,0 SDM 0800 U □ HAK l l
8,1 SDM 0810 U □ HAK l l
8,2 SDM 0820 U □ HAK l l
8,3 SDM 0830 U □ HAK l l
8,4 SDM 0840 U □ HAK l l
8,5 SDM 0850 U □ HAK l l
8,6 SDM 0860 U □ HAK l l
8,7 SDM 0870 U □ HAK l l
8,8 SDM 0880 U □ HAK l l
8,9 SDM 0890 U □ HAK l l
9,0 SDM 0900 U □ HAK l l
9,1 10 SDM 0910 U □ HAK l 89 43 l 103 57
9,2 SDM 0920 U □ HAK l l
9,25 SDM 0925 U □ HAK q q
9,3 SDM 0930 U □ HAK l l
9,4 SDM 0940 U □ HAK l l
9,5 SDM 0950 U □ HAK l l
9,6 SDM 0960 U □ HAK l l
9,7 SDM 0970 U □ HAK l l
9,8 SDM 0980 U □ HAK l l
9,9 SDM 0990 U □ HAK l l
10,0 SDM 1000 U □ HAK l l
10,1 SDM 1010 U □ HAK l l
10,2 SDM 1020 U □ HAK l l
10,3 SDM 1030 U □ HAK l l
10,4 SDM 1040 U □ HAK l l
10,5 SDM 1050 U □ HAK l l
10,6 SDM 1060 U □ HAK l l
10,7 SDM 1070 U □ HAK l l
10,8 SDM 1080 U □ HAK l l
Multi-Drills

10,9 SDM 1090 U □ HAK l l


11,0 SDM 1100 U □ HAK l l
12 102 51 118 67
11,1 SDM 1110 U □ HAK l l
11,2 SDM 1120 U □ HAK l l
11,3 SDM 1130 U □ HAK l l
11,4 SDM 1140 U □ HAK l l
11,5 SDM 1150 U □ HAK l l
11,6 SDM 1160 U □ HAK l l
11,7 SDM 1170 U □ HAK l l
11,8 SDM 1180 U □ HAK l l
11,9 SDM 1190 U □ HAK l l
12,0 SDM 1200 U □ HAK l l

K16 l = Euro stock


q = Delivery on request
SumiDrill Power Series
SDM Type
Solid Carbide Drill with Internal Coolant Supply, Ø 12,0–16,0 mm, 3D / 5D

DMMh6
DCm7
140°
LCF
Grade: PCX70
OAL
Helix angle: 30°

3D Type 5D Type
DC DMM Cat. No.
Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3/5
3 OAL LCF 5 OAL LCF
12,1 SDM 1210 U □ HAK q q
12,2 SDM 1220 U □ HAK q q
12,3 SDM 1230 U □ HAK q q
12,4 SDM 1240 U □ HAK q q
12,5 SDM 1250 U □ HAK l l
12,6 SDM 1260 U □ HAK q q
12,7 SDM 1270 U □ HAK q q
12,8 SDM 1280 U □ HAK q q
12,9 SDM 1290 U □ HAK q q
13,0 SDM 1300 U □ HAK l l
14 107 56 124 73
13,1 SDM 1310 U □ HAK q q
13,2 SDM 1320 U □ HAK q q
13,3 SDM 1330 U □ HAK q q
13,4 SDM 1340 U □ HAK q q
13,5 SDM 1350 U □ HAK l l
13,6 SDM 1360 U □ HAK q q
13,7 SDM 1370 U □ HAK q q
13,8 SDM 1380 U □ HAK q q
13,9 SDM 1390 U □ HAK q q
14,0 SDM 1400 U □ HAK l l
14,1 SDM 1410 U □ HAK q q
14,2 SDM 1420 U □ HAK q q
14,3 SDM 1430 U □ HAK q q
14,4 SDM 1440 U □ HAK q q
14,5 SDM 1450 U □ HAK l l
14,6 SDM 1460 U □ HAK q q
14,7 SDM 1470 U □ HAK q q
14,8 SDM 1480 U □ HAK q q
14,9 SDM 1490 U □ HAK q q
15,0 SDM 1500 U □ HAK l l
16 115 60 133 78
15,1 SDM 1510 U □ HAK q q
15,2 SDM 1520 U □ HAK q q
15,3 SDM 1530 U □ HAK q q
15,4 SDM 1540 U □ HAK
Multi-Drills
q q
15,5 SDM 1550 U □ HAK l l
15,6 SDM 1560 U □ HAK q q
15,7 SDM 1570 U □ HAK q q
15,8 SDM 1580 U □ HAK q q
15,9 SDM 1590 U □ HAK q q
16,0 SDM 1600 U □ HAK l l

K17
Drill Coating
DEX Coating
General Features
l Sumitomo Electric Hardmetal‘s next-generation drill coating
utilises nano-coating technology to provide more than double
the tool life of conventional coatings.

l Silicon and chrome improve usure, heat, and adhesion


resistance.

l New super multi-layered structure offers significantly improved


chip resistance (coating strength).

Characteristics l Characteristics of Films


l Coating Design DEX (TiAlCr/TiSi)
World‘s first combined

Coating Hardness (GPa)


50
super multi-layered TiAlCr
coating is made from Super
40 TiSiN
multi-Layer
alternate layers of super coating
multilayered substrates. TiSi
30 TiAlN

Super TiCN
multi-Layer 20 TiN
coating ∼

DEX Coat Application Examples Poor ^ Chipping Resistance a Good

l MultiDrill GS Type Drilling Examples


Comparison of Usure Resistance Comparison of Adhesion Resistance
Edge Usure Comparison for 70 m Drilling Edge Usure Comparison for 100 m Drilling
Shoulder and rake face feature improved usure Offers significantly improved fracture resistance to counter problems
resistance enabling long tool life. caused by shoulder and flute adhesion in soft steel drilling.

DEX Coating DEX Coating


MultiDrill MultiDrill
GS Type GS Type

Concurrent A Competitor B
Dril Dril

GS Type MultiDrill with GS Type MultiDrill with Able to


DEX Coating DEX Coating continue
Company A’s drill Company A’s drill Breakage
0 20 40 60 80 100 120 (m) 0 20 40 60 80 100 120 140 160 180 (m)
Drilling Length Drilling Length

Tool: MDW 0800 GS4 Tool: MDW 0600 GS4


Multi-Drills

Work Material: C50 (HB200) Work Material: 15CrMo5 (HB120)


Cutting Conditions: vc = 70 m/min, f = 0,25 mm/rev, ap = 32 mm Cutting Conditions: vc = 60 m/min, f = 0,18 mm/rev, ap = 18 mm
External coolant (Water soluble) External coolant (Water soluble)

l Long MultiDrill XHT Type Drilling Examples l MultiDrill SMD Type Drilling Examples

Reduced margin usure during deep hole MQL drilling increases number Offers longer tool life with SEC MultiDrills as well.
of regrinds.

1,4x Life!
Number of holes

1.400
DEX Coating 1.150
1.200
1.000
800
800
600
400
Conventional 200
Coating 0
DEX Conventional
Coating Coating
Tool: MDW 0497 XHT20 (Ø 4,97 L/D = 29) Tool: SMDH 210 M (Ø 21,0)
Work Material: 42CrMo4 (HB275) Crank Shaft Work Material: 36Mn5 (HB350) Construction Mashine Componemt
Cutting Conditions: vc= 70 m/min, f = 0,23 mm/rev, ap = 75 mm Cutting Conditions: vc = 60 m/min, f = 0,25 mm/rev, ap = 25 mm
MQL Water soluble Coolant

K18
Excellent Chip Evacuation and Stable Long Life SUPER MULTI-DRILLs
GS Type

General Features
Super MultiDrill GS types are solid carbide drills that employ a
new flute design and wide chip pocket to achieve excellent chip
management and evacuation.
DEX coating enables stable and long tool life over a wide range
of work materials and applications.

Characteristics l Long tool life


and New cutting edge design and special DEX coating provide long tool life with a wide variety of work materials.
l Stable chip evacuation
Applications New flute shape significantly improves chip management and evacuation.
l Quiet cutting and stable cutting resistance
Stable drilling with little wobble even in small machine applications.
l Environmentally-friendly
Compatible with the MQL (Minimum Quantity Lubrication) system.

Series Coolant
Type
Diameter Hole Depth
Supply Range (mm) (L/D)
MDW  GS2 –2
External
Ø 0,8 – 16,0
(GS Type)
MDW  GS4 –4

Performance Chip Management Performance Comparison


MDW … GS Conventional Type MDW … GS Conventional Type
(N)
1.800 Thrust Increase near
1.400
end of hole
1.000
Torque
Cutting Resistance

600

0
Hole Hole Hole Hole
Entrance Exit Entrance Exit
(N)
200
150 XY Force Vibration Amplitude
Large Vibration

100
Amplitude

50
0
-50
Multi-Drills
-100
-150
-200
Hole Hole Hole Hole
Entrance Exit Entrance Exit
GS type provides stable drill behaviour throughout
the drilling process.
Tool: MDW 0800 GS4
Work Material: C50 (HB200)
Cutting Conditions: vc = 80 m/min, f = 0,25 mm/rev, ap = 24 mm
External Coolant (Water Soluble)

Application Automotive Component Boron Steel Machine Component Machine Component


Examples C43 (HB250) (HRC30) USt.42-2
Drill: MDW 0970 GS4 (Ø 9,7 mm) Drill: MDW 0980 GS2 (Ø 9,8 mm) Drill: MDW 0800 GS4 (Ø 8,0 mm)
Cutting Data: vc = 80 m/min, f = 0,25 mm/rev Cutting Data: vc = 70 m/min, f = 0,15 mm/rev Cutting Data: vc = 80 m/min, f = 0,25 mm/rev
ap = 25 mm ap = 7 mm ap =25 mm
External Coolant (Water Soluble) External Coolant (Water Soluble) Internal Coolant (Water Soluble)

Wear Wear Wear


MDW …GS MDW …GS MDW …GS
Fracture Wear Adhesion
Competitor A Competitor A Competitor A
l l l l l l l l l
0 500 1000 1500
0 1000 2000 3000
0 20 40 60
Tool Life (Holes) Tool Life (Holes) Tool Life (m)

K19
GS Type SUPER MULTI-DRILLs
MDW … GS Type
Without Coolant Holes (2D/4D) ”Super Multi-Layer” DEX (TiAlCr/TiSi) Coated Solid Carbide Drills

Helix angle: 30°


l1 = Effective drilling length

l Diameter Ø 2,0–6,0 mm (mm)


l Diameter Ø 6,1–10,0 mm (mm)
Dimensions Short Type (2D) Long Type (4D) Dimensions Short Type (2D) Long Type (4D)
Cat. No. Stock Dimensions Stock Dimensions Cat. No. Stock Dimensions Stock Dimensions
DC ød DC ød
2, 4 2 L l1 l2 4 L l1 l2 2, 4 2 L l1 l2 4 L l1 l2
2,0 3,0 MDW 0200 GS£ l 45,4 6,0 8,4 m 49,4 13,0 15,4 6,1 MDW 0610 GS£ m m
2,1 MDW 0210 GS£ m m 6,2 MDW 0620 GS£ m m
2,2 MDW 0220 GS£ m m 6,3 MDW 0630 GS£ m 24,5 32,3 m 35,5 43,3
2,3 MDW 0230 GS£ m 7,3 10,5 m 14,5 17,5 6,4 MDW 0640 GS£ m m
2,4 MDW 0240 GS£ m l 6,5 MDW 0650 GS£ m m
7,0 74,5 84,3
2,5 MDW 0250 GS£ l m 6,6 MDW 0660 GS£ m m
3,0 45,6 49,6
2,6 MDW 0260 GS£ l l 6,7 MDW 0670 GS£ m m
2,7 MDW 0270 GS£ m m 6,8 MDW 0680 GS£ m 26,1 34,5 m 36,1 44,5
2,8 MDW 0280 GS£ m 9,8 13,6 m 16,0 19,6 6,9 MDW 0690 GS£ m m
2,9 MDW 0290 GS£ m m 7,0 MDW 0700 GS£ m m
3,0 MDW 0300 GS£ m m 7,1 MDW 0710 GS£ m m
3,1 MDW 0310 GS£ m m 7,2 MDW 0720 GS£ m m
3,2 MDW 0320 GS£ m m 7,3 MDW 0730 GS£ m 25,6 34,6 m 37,6 46,6
3,3 MDW 0330 GS£ m 15,5 19,7 m 20,5 24,7 7,4 MDW 0740 GS£ m m
3,4 MDW 0340 GS£ m m 7,5 MDW 0750 GS£ m m
8,0 79,7 91,7
3,5 MDW 0350 GS£ m m 7,6 MDW 0760 GS£ m m
4,0 54,8 60,8
3,6 MDW 0360 GS£ m m 7,7 MDW 0770 GS£ m m
3,7 MDW 0370 GS£ m m 7,8 MDW 0780 GS£ m 28,1 37,7 m 40,1 49,7
3,8 MDW 0380 GS£ m 17,0 21,8 m 23,0 27,8 7,9 MDW 0790 GS£ m m
3,9 MDW 0390 GS£ m m 8,0 MDW 0800 GS£ m l
4,0 MDW 0400 GS£ m m 8,1 MDW 0810 GS£ m m
4,1 MDW 0410 GS£ m m 8,2 MDW 0820 GS£ m m
4,2 MDW 0420 GS£ m m 8,3 MDW 0830 GS£ m 27,4 37,8 m 34,4 54,8
4,3 MDW 0430 GS£ m 18,5 23,9 m 25,5 31,9 8,4 MDW 0840 GS£ m m
4,4 MDW 0440 GS£ m m 8,5 MDW 0850 GS£ m m
9,0 83,9 99,9
4,5 MDW 0450 GS£ m m 8,6 MDW 0860 GS£ m m
5,0 62,0 77,0
4,6 MDW 0460 GS£ m m 8,7 MDW 0870 GS£ m m
4,7 MDW 0470 GS£ m m 8,8 MDW 0880 GS£ m 29,1 39,9 m 46,1 56,9
4,8 MDW 0480 GS£ m 20,0 26,0 m 33,0 39,0 8,9 MDW 0890 GS£ m m
4,9 MDW 0490 GS£ m m 9,0 MDW 0900 GS£ m m
5,0 MDW 0500 GS£ m m 9,1 MDW 0910 GS£ m m
5,1 MDW 0510 GS£ m m 9,2 MDW 0920 GS£ m m
Multi-Drills

5,2 MDW 0520 GS£ m m 9,3 MDW 0930 GS£ m 28,6 40,0 m 48,6 60,0
5,3 MDW 0530 GS£ m 19,5 26,1 m 33,5 40,1 9,4 MDW 0940 GS£ m m
5,4 MDW 0540 GS£ m m 9,5 MDW 0950 GS£ m m
10,0 89,0 107,0
5,5 MDW 0550 GS£ m l 82,2 9,6 MDW 0960 GS£ m m
6,0 66,2
5,6 MDW 0560 GS£ m m 9,7 MDW 0970 GS£ m m
5,7 MDW 0570 GS£ m m 9,8 MDW 0980 GS£ m 30,0 42,0 m 50,0 62,0
5,8 MDW 0580 GS£ m 21,0 28,2 m 35,0 42,2 9,9 MDW 0990 GS£ m m
5,9 MDW 0590 GS£ m m 10,0 MDW 1000 GS£ m m
6,0 MDW 0600 GS£ m m

Recommended Cutting Conditions for Multi-Drills GS Type


Diameter Soft Steels General Steels Stainless Steels Grey Ductile
(mm) (–200 HB) (–300 HB) (–200 HB) Cast Irons Cast Irons
vc 30–50–70 30–45–60 10–30–40 40–70–90 35–55–75
–Ø 3
f 0,12–0,20 0,10–0,20 0,06–0,12 0,15–0,30 0,12–0,20
vc 40–70–100 40–60–80 15–40–55 40–70–90 40–60–80
–Ø 5
f 0,15–0,25 0,15–0,25 0,08–0,15 0,15–0,30 0,15–0,25
vc 50–80–130 50–70–110 15–45–60 50–80–120 50–70–100
–Ø 10
f 0,20–0,35 0,20–0,35 0,10–0,20 0,20–0,35 0,20–0,35
vc 60–90–140 60–80–120 20–50–60 60–90–120 50–70–100
–Ø 16
f 0,25–0,35 0,25–0,35 0,10–0,20 0,25–0,35 0,25–0,35
( v c : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)

K20 l = Euro stock


= Japan stock
GS Type SUPER MULTI-DRILLs
MDW … GS Type
GS Type for General Purpose Drilling of Steels

GS Type

Grade: ACX70

l Diameter Ø 10,1–13,0 mm (mm)


l Diameter Ø 13,1–16,0 mm (mm)
Dimensions Short Type (2D) Long Type (4D) Dimensions Short Type (2D) Long Type (4D)

DC Cat. No. Stock Dimensions Stock Dimensions DC Cat. No. Stock Dimensions Stock Dimensions
ød ød
(mm) 2, 4 2 L l1 l2 4 L l1 l2 (mm) 2, 4 2 L l1 l2 4 L l1 l2
10,1 MDW 1010 GS£ m m 13,1 MDW 1310 GS£ m m
10,2 MDW 1020 GS£ m m 13,2 MDW 1320 GS£ m m
10,3 MDW 1030 GS£ m 30,6 43,2 m 55,6 68,2 13,3 MDW 1330 GS£ m 36,6 52,8 m 70,2 86,8
10,4 MDW 1040 GS£ m m 13,4 MDW 1340 GS£ m m
10,5 MDW 1050 GS£ m m 13,5 MDW 1350 GS£ m m
11,0 95,3 116,2 14,0 107,9 149,9
10,6 MDW 1060 GS£ m m 13,6 MDW 1360 GS£ m m
10,7 MDW 1070 GS£ m m 13,7 MDW 1370 GS£ m m
10,8 MDW 1080 GS£ m 34,1 47,3 m 57,1 70,3 13,8 MDW 1380 GS£ m 38,1 54,9 m 72,1 88,9
10,9 MDW 1090 GS£ m m 13,9 MDW 1390 GS£ m m
11,0 MDW 1100 GS£ m m 14,0 MDW 1400 GS£ m m
11,1 MDW 1110 GS£ m m 14,1 MDW 1410 GS£ m m
11,2 MDW 1120 GS£ m m 14,2 MDW 1420 GS£ m m
11,3 MDW 1130 GS£ m 33,6 47,4 m 59,6 73,4 14,3 MDW 1430 GS£ m 37,6 55,0 m 74,6 92,0
11,4 MDW 1140 GS£ m m 14,4 MDW 1440 GS£ m m
11,5 MDW 1150 GS£ m m 14,5 MDW 1450 GS£ m m
12,0 102,5 123,5 15,0 111,1 156,1
11,6 MDW 1160 GS£ m m 14,6 MDW 1460 GS£ m m
11,7 MDW 1170 GS£ m m 14,7 MDW 1470 GS£ m m
11,8 MDW 1180 GS£ m 35,1 49,5 m 61,1 75,5 14,8 MDW 1480 GS£ m 38,1 56,1 m 76,1 94,1
11,9 MDW 1190 GS£ m m 14,9 MDW 1490 GS£ m m
12,0 MDW 1200 GS£ m m 15,0 MDW 1500 GS£ m m
12,1 MDW 1210 GS£ m m 15,1 MDW 1510 GS£ m m
12,2 MDW 1220 GS£ m m 15,2 MDW 1520 GS£ m m
12,3 MDW 1230 GS£ m 34,6 49,6 m 63,6 78,6 15,3 MDW 1530 GS£ m 37,6 56,2 m 78,6 97,2
12,4 MDW 1240 GS£ m m 15,4 MDW 1540 GS£ m m
12,5 MDW 1250 GS£ m m 15,5 MDW 1550 GS£ m m
13,0 102,7 139,7 16,0 115,5 169,3
12,6 MDW 1260 GS£ m m 15,6 MDW 1560 GS£ m m
12,7 MDW 1270 GS£ m m 15,7 MDW 1570 GS£ m m
12,8 MDW 1280 GS£ m 36,1 51,7 m 65,1 80,7 15,8 MDW 1580 GS£ m 39,1 58,3 m 80,1 99,3
12,9 MDW 1290 GS£ m m 15,9 MDW 1590 GS£ m m
13,0 MDW 1300 GS£ m m 16,0 MDW 1600 GS£ m m
Multi-Drills

How to Order
E.g., MDW 102 0 GS 2/4, ACX70
Non-Stock Items will be required minimum order quantity for 6 pcs. (Grade)
Please specify the Cat. No. For example, if the diameter of the drill
is 10,2 mm, please indicate as follow. SUPER
MULTI-DRILLs Drilling depth
(The ratio to ØD): –2 / –4
Drill diameter
10,2 mm GS type MULTI-DRILLs

K21
K Type SUPER MULTI-DRILLs (DIN)
MDS … SK-HAK Type
Short Type TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )

Helix angle: 30°


l1 = Effective drilling length
Grade: ACW70

Diameter Ø 4,0–8,0 mm Diameter Ø 8,1–12,0 mm


Dimensions (mm) DIN 6537 K (Short Type) Dimensions (mm) DIN 6537 K (Short Type)

øD Shank Cat. No. Stock Dimensions (mm) øD Shank Cat. No. Stock Dimensions (mm)
(mm) ød l3 SK-HAK L l1 l2 (mm) ød l3 SK-HAK L l1 l2
4,0 MDS 040 SKHAK l 8,1 MDS 081 SKHAK r
4,1 MDS 041 SKHAK r 8,2 MDS 082 SKHAK r
4,2 MDS 042 SKHAK l 8,3 MDS 083 SKHAK r
4,3 MDS 043 SKHAK r 8,4 MDS 084 SKHAK r
6 36
66 17 24
4,4 MDS 044 SKHAK r 8,5 MDS 085 SKHAK l

89 35 47
4,5 MDS 045 SKHAK l 8,6 MDS 086 SKHAK r

4,6 MDS 046 SKHAK r 8,7 MDS 087 SKHAK r

4,7 MDS 047 SKHAK r 8,8 MDS 088 SKHAK r

4,8 MDS 048 SKHAK r 8,9 MDS 089 SKHAK r

4,9 MDS 049 SKHAK r 9,0 MDS 090 SKHAK l
10 40
5,0 MDS 050 SKHAK l 9,1

MDS 091 SKHAK r
5,1 MDS 051 SKHAK l 9,2 MDS 092 SKHAK r

5,2 MDS 052 SKHAK r 9,3 MDS 093 SKHAK r

5,3 MDS 053 SKHAK r 9,4 MDS 094 SKHAK r

5,4 6 36 MDS 054 SKHAK r
66 20 28 9,5 MDS 095 SKHAK l

89 35 47
5,5 MDS 055 SKHAK l 9,6 MDS 096 SKHAK r

5,6 MDS 056 SKHAK r 9,7 MDS 097 SKHAK r

5,7 MDS 057 SKHAK r 9,8 MDS 098 SKHAK r

5,8 MDS 058 SKHAK r 9,9 MDS 099 SKHAK r

5,9 MDS 059 SKHAK r 10,0 MDS 100 SKHAK l

6,0 MDS 060 SKHAK l 10,1 MDS 101 SKHAK r
6,1 MDS 061 SKHAK r 10,2 MDS 102 SKHAK r
6,2 MDS 062 SKHAK r 10,3 MDS 103 SKHAK r
6,3 MDS 063 SKHAK r 10,4 MDS 104 SKHAK r
6,4 MDS 064 SKHAK r 10,5 MDS 105 SKHAK l
102 40 55
6,5 MDS 065 SKHAK l 10,6 MDS 106 SKHAK r
8 36
79 24 34
6,6 MDS 066 SKHAK r 10,7 MDS 107 SKHAK r

6,7 MDS 067 SKHAK r 10,8 MDS 108 SKHAK r

6,8 MDS 068 SKHAK l 10,9 MDS 109 SKHAK r

6,9 MDS 069 SKHAK r 11,0 MDS 110 SKHAK l
12 45
7,0 MDS 070 SKHAK l 11,1 MDS 111 SKHAK r
Multi-Drills

7,1 MDS 071 SKHAK r 11,2 MDS 112 SKHAK r


7,2 MDS 072 SKHAK r 11,3 MDS 113 SKHAK r
7,3 MDS 073 SKHAK r 11,4 MDS 114 SKHAK r
7,4 MDS 074 SKHAK r 11,5 MDS 115 SKHAK l
102 40 55
7,5 MDS 075 SKHAK l 11,6 MDS 116 SKHAK r
8 36
79 29 41
7,6 MDS 076 SKHAK r 11,7 MDS 117 SKHAK r

7,7 MDS 077 SKHAK r 11,8 MDS 118 SKHAK r

7,8 MDS 078 SKHAK r 11,9 MDS 119 SKHAK r

7,9 MDS 079 SKHAK r 12,0 MDS 120 SKHAK l

8,0 MDS 080 SKHAK l

Recommended Cutting Conditions for K-HAK Type Multi-Drills


Diameter Steels Steels Alloy Steels Hardened Steels Stainless Steels Ductile Grey Titanium Alloys Inconel
(mm) (<200 HB) (200–300 HB) (>200 HB) (45 HRC) (<200 HB) Cast Irons Cast Irons (Ti-6Al-4V) (Inconel 718)
vc 50–80–120 50–75–100 40–65–80 20–35–50 30–45–60 40–60–100 80–100–120 20–30–40 10–20–30
–Ø 5
f 0,15–0,25 0,15–0,25 0,10–0,20 0,08–0,10 0,10–0,20 0,15–0,25 0,15–0,30 0,08–0,10 0,05–0,08
vc 50–120–140 70–110–140 40–70–80 30–40–60 50–70–90 70–90–120 100–130–140 25–30–40 15–25–30
–Ø 10
f 0,20–0,35 0,20–0,35 0,10–0,25 0,10–0,15 0,10–0,25 0,20–0,35 0,20–0,35 0,08–0,12 0,08–0,10
vc 90–140–170 80–120–150 40–80–100 30–45–60 50–80–110 80–100–130 100–150–160 25–35–40 20–30–35
–Ø 16
f 0,25–0,35 0,25–0,35 0,15–0,30 0,12–0,20 0,15–0,30 0,25–0,35 0,25–0,40 0,10–0,15 0,08–0,10
vc 100–150–180 80–130–160 50–90–120 30–45–60 50–80–110 80–110–140 100–150–160 25–35–40 20–30–35
–Ø 20
f 0,30–0,40 0,25–0,40 0,15–0,30 0,15–0,25 0,15–0,30 0,25–0,40 0,25–0,40 0,10–0,15 0,08–0,10
( v c : Cutting Speed (m/min), f : Feed Rate (mm/rev)) (Min – Standard – Max)

K22 l = Euro stock


q = Delivery on request
K Type SUPER MULTI-DRILLs (DIN)
MDS … MK-HAK Type
Long Type TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )

Helix angle: 30°


l1 = Effective drilling length
Grade: ACW70

Diameter Ø 4,0–8,0 mm Diameter Ø 8,1–12,0 mm


Dimensions (mm) DIN 6537 L (Long Type) Dimensions (mm) DIN 6537 L (Long Type)

øD Shank Cat. No. Stock Dimensions (mm) øD Shank Cat. No. Stock Dimensions (mm)
(mm) ød l3 MK-HAK L l1 l2 (mm) ød l3 MK-HAK L l1 l2
4,0 MDS 040 MKHAK l 8,1 MDS 081 MKHAK r
4,1 MDS 041 MKHAK r 8,2 MDS 082 MKHAK r
4,2 MDS 042 MKHAK l 8,3 MDS 083 MKHAK r
4,3 MDS 043 MKHAK r 8,4 MDS 084 MKHAK r
6 36 74 29 36
4,4 MDS 044 MKHAK r 8,5 MDS 085 MKHAK l
103 49 61
4,5 MDS 045 MKHAK l 8,6 MDS 086 MKHAK r

4,6 MDS 046 MKHAK r 8,7 MDS 087 MKHAK r

4,7 MDS 047 MKHAK r 8,8 MDS 088 MKHAK r

4,8 MDS 048 MKHAK r 8,9 MDS 089 MKHAK r

4,9 MDS 049 MKHAK r 9,0 MDS 090 MKHAK l
10 40
5,0 MDS 050 MKHAK l 9,1

MDS 091 MKHAK r
5,1 MDS 051 MKHAK r 9,2 MDS 092 MKHAK r

5,2 MDS 052 MKHAK r 9,3 MDS 093 MKHAK r

5,3 MDS 053 MKHAK r 9,4 MDS 094 MKHAK r

5,4 6 36 MDS 054 MKHAK r 82 35 44 9,5 MDS 095 MKHAK l
103 49 61
5,5 MDS 055 MKHAK l 9,6 MDS 096 MKHAK r

5,6 MDS 056 MKHAK r 9,7 MDS 097 MKHAK r

5,7 MDS 057 MKHAK r 9,8 MDS 098 MKHAK r

5,8 MDS 058 MKHAK r 9,9 MDS 099 MKHAK r

5,9 MDS 059 MKHAK r 10,0 MDS 100 MKHAK l

6,0 MDS 060 MKHAK l 10,1 MDS 101 MKHAK r
6,1 MDS 061 MKHAK r 10,2 MDS 102 MKHAK l
6,2 MDS 062 MKHAK r 10,3 MDS 103 MKHAK r
6,3 MDS 063 MKHAK r 10,4 MDS 104 MKHAK r
6,4 MDS 064 MKHAK r 10,5 MDS 105 MKHAK l
118 56 71
6,5 MDS 065 MKHAK l 10,6 MDS 106 MKHAK r
8 36 91 43 53
6,6 MDS 066 MKHAK r 10,7 MDS 107 MKHAK r

6,7 MDS 067 MKHAK r 10,8 MDS 108 MKHAK r

6,8 MDS 068 MKHAK l 10,9 MDS 109 MKHAK r

6,9 MDS 069 MKHAK r 11,0 MDS 110 MKHAK l
12 45
7,0 MDS 070 MKHAK l 11,1 MDS 111 MKHAK r
Multi-Drills
7,1 MDS 071 MKHAK r 11,2 MDS 112 MKHAK r
7,2 MDS 072 MKHAK r 11,3 MDS 113 MKHAK r
7,3 MDS 073 MKHAK r 11,4 MDS 114 MKHAK r
7,4 MDS 074 MKHAK r 11,5 MDS 115 MKHAK l
118 56 71
7,5 MDS 075 MKHAK r 11,6 MDS 116 MKHAK r
8 36 91 43 53
7,6 MDS 076 MKHAK r 11,7 MDS 117 MKHAK r

7,7 MDS 077 MKHAK r 11,8 MDS 118 MKHAK r

7,8 MDS 078 MKHAK r 11,9 MDS 119 MKHAK r

7,9 MDS 079 MKHAK r 12,0 MDS 120 MKHAK l

8,0 MDS 080 MKHAK l

(Grade)
How to Order
E.g., MDS 102 M K-HAK , ACW70
Non-Stock Items will be required
minimum order quantity for 6 pcs. Multi- Cylindrical shank and
Please specify the Cat. No. Drill spiral coolant holes to:
For example, if the diameter of the Solid type DIN6535 Form HAK
drill is 10,2 mm, please indicate as Drill diameter S : 3–3,5 D
follow. 10,2 mm M : –5 D

K23
Flat MultiDrill Coated Carbide Drills for Spot Facing

MDF Type
General Features
The flat MultiDrill MDF type is a solid carbide drill that can be used
for various purposes including high-efficiency spot facing and dril-
ling in inclined and curved surfaces.

Advantages
Can be used in a variety of drilling applications thanks to its point angle of 180°
Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined and Improves
cylindrical surfaces and interrupted drilling. It also reduces burrs at hole exits. drilling stability
by ensuring
Improved machining stability web thickness.
Achieves high rigidity by employing RS THINNING, which ensures web thickness on the
bottom face.
Excellent chip evacuation performance
Achieves excellent chip evacuation thanks to its wide chip pocket and high-quality rake face
shape.
Excellent cutting edge strength
Achieves excellent cutting edge strength thanks to optimized cutting edge design.
THINNING
Expanded lineup of long type
An expanded lineup of long type drills with diameters between Ø 3,0 and Ø 20,0 mm that are
capable of drilling with an overhang length up to L/D = 10.
Expanded lineup of types with oil hole
Supports internal coolant. For deeper drilling (3D, 5D).

Reduction of Burrs at Hole Exit


Conventional Work Material: 15CrMo5
MDF
general purpose drill Drill: MDF0500S2D (Ø 5,0 mm, 2D)
Cutting Conditions: vc = 65 m/min, f = 0,12 mm/rev
H = 10 mm, 150 holes, wet
Equipment: Vertical machining center

Reduces exit burrs by more than half


Burrs at hole exit compared to general-purpose drills Burr height: 0,18 mm Burr height: 0,44 mm
Flat MultiDrill MDF type Conventional general type
Multi-Drills

Applications

High-efficient spot facing Hole expansion drilling Drilling in non-horizontal surfaces Interrupted drilling
(such as inclined and cylindrical)
Long Type Long Type
8
Conventional
MDF
general purpose drill

Cross drilling Pre-tap hole drilling in thin Deep spot facing Avoiding interference with
sheets work materials

K24
Coated Carbide Drills for Spot Facing Flat MultiDrill
MDF Type
Long Type (L2D)
For flat base drilling in long overhang conditions, hole expansion, burr prevention.
For deep flat base drilling and to avoid interference with workpiece.
Drilling that uses the long shank type requires a guide hole of the same
diameter or a centering hole larger than the tool diameter. A

Two types A ØDC < 6 mm Stepped Shank Products


B
B ØDC ≥ 6 mm Relief Shank Products

With Oil Hole (H3D Type / H5D Type)


Support for internal coolant allows for deeper flat hole drilling.
Drilling that uses oil hole L/D = 5 requires a guide hole of the
same diameter or a centering hole larger than the tool diameter.

Deep Spot Facing Long Overhang Spot Facing


1 2
Tool: MDF0600H5D 0,5 Tool: MDF0600H3D
Able to Work Material: C50, Ø 6 mm Work Material: C50,
Hole Oversize (mm)

MDF 0,4
1500 holes Continue Cutting Conditions: vc = 140 m/min, Cutting Conditions: vc = 90 m/min,
f = 0,15 mm/rev 0,3 f = 0,1 mm/rev
H = 30 mm (5D) H = 18mm (3D)
0,2
Competit. Internal Coolant Internal Coolant
Product 1247holes Breakage Overhang 45 mm 0,1 Overhang 35 mm
Prepared Hole 3 mm 1 2
(0,5D) 0
0 500 1000 1500 MDF Competitor`s Product 1 Entrance 2 Hole Bottom

Inclined Surface Drilling Controlling Burrs and Chips when Withdrawn

Tool: MDF0500S2D Tool: MDF1000S2D


Work Material: 15CrMo5 Work Material: St 42-3
Cutting Conditions: vc = 65 m/min, Cutting Conditions: vc = 75 m/min,
f = 0,08 mm/rev f = 0,12 mm/rev
H = 10mm H = 5mm
External MQL External MQL

Using Flat Drills, General-Purpose Drills and Endmills


Flat Drill General Purpose Drill Endmill for Spot Facing
Tool
MDF Type GS/HGS Type GSX MILL Slot
Multi-Drills

Convex Shape (180°) Convex Shape (135°) Concave Shape


Hole Bottom Shape (2° - 3° concavitiy)

Nearly Flat Concave Shape Convex Shape


(Concave Shape) 2 - 3° (Cannot be used for
0-0,5° prepared hole drilling.)
Drilling in horizontal Feed rate approximately half of a Within 1D, limited to low feed rate
surfaces  general-purpose drill  Optimal x Feed rate one-fifth or lower of a general-purpose drill
Drilling in non-horizontal Within 1D, limited to low feed rate
surfaces  Optimal (within 2D is recommended) x Unusable  Feed rate half or lower of a flat drill

Traversing x Unusable x Unusable  Optimal

Series
Application Series Diameter Range (mm) Hole Depth (L/D)
MDF  S2D Ø 0,3 – 20,0 ≤ 2,0
External
MDF  L2D Ø 0,3 – 20,0 ≤ 2,0
MDF  H3D Ø 0,3 – 16,0 ≤ 3,0
Internal
MDF  H5D Ø 0,3 – 16,0 ≤ 5,0

K25
w
Flat MultiDrill MDF S2D Type

MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium

External Coolant Supply (MDF S2D Type)


<0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy
2D
MDF Type

ØDch8

ØDsh6
180°
1
2
L

Diameter Ø 0,3–7,0 mm Diameter Ø 7,1–20,0 mm


Diameter Shank Diameter Shank
Dimensions (mm) Dimensions (mm)
ØDc ØDs Cat. No. Stock ØDc ØDs Cat. No. Stock
(mm) (mm) L 1 2 (mm) (mm) L 1 2
0,3* MDF 0030S2D m 1,0 1,3 7,1 MDF 0710S2D l 28,4 31,2
3,0 40
0,4* 0040S2D m 1,4 1,8 7,2 0720S2D l 28,8 31,7
0,5 MDF 0050S2D m 2,0 2,2 7,3 8,0 0730S2D l 70 29,2 32,1
0,6 0060S2D m 2,4 2,6 7,4 0740S2D l 29,6 32,6
0,7 3,0 0070S2D m 40 2,8 3,1 7,5 0750S2D l 30,0 33,0
0,8 0080S2D m 3,2 3,5 7,6 MDF 0760S2D l 30,4 33,4
0,9 0090S2D m 3,6 4,0 7,7 0770S2D l 30,8 33,9
1,0 MDF 0100S2D l 4,0 4,4 7,8 8,0 0780S2D l 70 31,2 34,3
1,1 0110S2D m 4,4 4,8 7,9 0790S2D l 31,6 34,8
1,2 3,0 0120S2D m 45 4,8 5,3 8,0 0800S2D l 32,0 35,2
1,3 0130S2D m 5,2 5,7 8,1 MDF 0810S2D m 32,4 35,6
1,4 0140S2D m 5,6 6,2 8,2 0820S2D m 32,8 36,1
1,5 MDF 0150S2D l 6,0 6,6 8,3 10,0 0830S2D m 80 33,2 36,5
1,6 0160S2D m 6,4 7,0 8,4 0840S2D m 33,6 37,0
1,7 3,0 0170S2D m 45 6,8 7,5 8,5 0850S2D l 34,0 37,4
1,8 0180S2D m 7,2 7,9 8,6 MDF 0860S2D m 34,4 37,8
1,9 0190S2D m 7,6 8,4 8,7 0870S2D m 34,8 38,3
2,0 MDF 0200S2D l 8,0 8,8 8,8 10,0 0880S2D m 80 35,2 38,7
2,1 0210S2D l 8,4 9,2 8,9 0890S2D m 35,6 39,2
2,2 4,0 0220S2D l 50 8,8 9,7 9,0 0900S2D l 36,0 39,6
2,3 0230S2D l 9,2 10,1 9,1 MDF 0910S2D m 36,4 40,0
2,4 0240S2D l 9,6 10,6 9,2 0920S2D m 36,8 40,5
2,5 MDF 0250S2D l 10,0 11,0 9,3 10,0 0930S2D m 80 37,2 40,9
2,6 0260S2D l 10,4 11,4 9,4 0940S2D m 37,6 41,4
2,7 4,0 0270S2D l 50 10,8 11,9 9,5 0950S2D l 38,0 41,8
2,8 0280S2D l 11,2 12,3 9,6 MDF 0960S2D m 38,4 42,2
2,9 0290S2D l 11,6 12,8 9,7 0970S2D l 38,8 42,7
3,0 MDF 0300S2D l 12,0 13,2 9,8 10,0 0980S2D m 80 39,2 43,1
3,1 0310S2D l 12,4 13,6 9,9 0990S2D m 39,6 43,6
3,2 0320S2D l 12,8 14,1 10,0 1000S2D l 40,0 44,0
6,0 50
3,3 0330S2D l 13,2 14,5 10,1 MDF 1010S2D m 40,4 44,4
3,4 0340S2D l 13,6 15,0 10,2 1020S2D m 40,8 44,9
3,5 0350S2D l 14,0 15,4 10,3 12,0 1030S2D m 90 41,2 45,3
3,6 MDF 0360S2D l 14,4 15,8 10,4 1040S2D m 41,6 45,8
3,7 0370S2D l 14,8 16,3 10,5 1050S2D l 42,0 46,2
3,8 6,0 0380S2D l 50 15,2 16,7 10,6 MDF 1060S2D m 42,4 46,6
3,9 0390S2D l 15,6 17,2 10,7 1070S2D m 42,8 47,1
4,0 0400S2D l 16,0 17,6 10,8 12,0 1080S2D m 90 43,2 47,5
4,1 MDF 0410S2D l 16,4 18,0 10,9 1090S2D m 43,6 48,0
4,2 0420S2D l 16,8 18,5 11,0 1100S2D l 44,0 48,4
4,3 6,0 0430S2D l 60 17,2 18,9 11,1 MDF 1110S2D m 44,4 48,8
4,4 0440S2D l 17,6 19,4 11,2 1120S2D m 44,8 49,3
4,5 0450S2D l 18,0 19,8 11,3 12,0 1130S2D m 90 45,2 49,7
Multi-Drills

4,6 MDF 0460S2D l 18,4 20,2 11,4 1140S2D m 45,6 50,2


4,7 0470S2D l 18,8 20,7 11,5 1150S2D l 46,0 50,6
4,8 6,0 0480S2D l 60 19,2 21,1 11,6 MDF 1160S2D m 46,4 51,0
4,9 0490S2D l 19,6 21,6 11,7 1170S2D m 46,8 51,5
5,0 0500S2D l 20,0 22,0 11,8 12,0 1180S2D l 90 47,2 51,9
5,1 MDF 0510S2D l 20,4 22,4 11,9 1190S2D m 47,6 52,4
5,2 0520S2D l 20,8 22,9 12,0 1200S2D l 48,0 52,8
5,3 6,0 0530S2D l 60 21,2 23,3 12,5 MDF 1250S2D m 50,0 54,0
100
5,4 0540S2D l 21,6 23,8 13,0 1300S2D m 52,0 56,8
14,0
5,5 0550S2D l 22,0 24,2 13,5 1350S2D m 54,0 59,6
110
5,6 MDF 0560S2D l 22,4 24,6 14,0 1400S2D m 56,0 62,4
5,7 0570S2D l 22,8 25,1 14,5 MDF 1450S2D m 58,0 65,2
110
5,8 6,0 0580S2D l 60 23,2 25,5 15,0 1500S2D m 60,0 68,0
16,0
5,9 0590S2D l 23,6 26,0 15,5 1550S2D m 62,0 70,8
115
6,0 0600S2D l 24,0 26,4 16,0 1600S2D m 64,0 73,6
6,1 MDF 0610S2D l 24,4 26,8 16,5 MDF 1650S2D m 66,0 72,4
125
6,2 0620S2D l 24,8 27,3 17,0 1700S2D m 68,0 75,2
18,0
6,3 8,0 0630S2D l 70 25,2 27,7 17,5 1750S2D m 70,0 78,0
130
6,4 0640S2D l 25,6 28,2 18,0 1800S2D m 72,0 80,8
6,5 0650S2D l 26,0 28,6 18,5 MDF 1850S2D m 74,0 83,6
6,6 MDF 0660S2D l 26,4 29,0 19,0 1900S2D m 76,0 86,4
20,0 140
6,7 0670S2D l 26,8 29,5 19,5 1950S2D m 78,0 89,2
6,8 8,0 0680S2D l 70 27,2 29,9 20,0 2000S2D m 80,0 92,0
6,9 0690S2D l 27,6 30,4
*RS Thinning is used for ØDc ≥ 0,5mm. Grade: ACF75
7,0 0700S2D l 28,0 30,8

K26 l = Euro stock


m = Japan stock
MDF L2D Type, Long Type Flat MultiDrill
MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium

External Coolant Supply (L2D Type, Long Type)


<0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy
2D
Ø DC ≤ Ø DMM Ø DC > Ø DMM
30°

ØDsh6
ØDch8

ØDsh6

ØDch8
180°
180°
1
1
2
2
L L

Diameter Ø 3,0–9,5 mm Diameter Ø 9,6–20,0 mm


Diameter Shank Diameter Shank
Dimensions (mm) Dimensions (mm)
ØDc ØDs Cat. No. Stock ØDc ØDs Cat. No. Stock
(mm) (mm) L 1 2 (mm) (mm) L 1 2
3,0 MDF 0300L2D m 13,5 30,0 9,6 MDF 0960L2D m 43,2 46,2
3,1 0310L2D m 14,0 31,0 9,7 0970L2D m 43,7 46,7
8,0 150
3,2 0320L2D m 14,4 32,0 9,8 0980L2D m 44,1 47,1
6,0 100
3,3 0330L2D m 14,9 33,0 9,9 0990L2D m 44,6 47,6
3,4 0340L2D m 15,3 34,0 10,0 8,0 MDF 1000L2DS8 m 150 45,0 48,0
3,5 0350L2D m 15,8 35,0 10,0 10,0 MDF 1000L2D m 150 45,0 100,0
3,6 MDF 0360L2D m 16,2 36,0 10,1 MDF 1010L2D m 45,5 48,5
3,7 0370L2D m 16,7 37,0 10,2 1020L2D m 45,9 48,9
3,8 6,0 0380L2D m 100 17,1 38,0 10,3 10,0 1030L2D m 160 46,4 49,4
3,9 0390L2D m 17,6 39,0 10,4 1040L2D m 46,8 49,8
4,0 0400L2D m 18,0 40,0 10,5 1050L2D m 47,3 50,3
4,1 MDF 0410L2D m 18,5 41,0 10,6 MDF 1060L2D m 47,7 50,7
4,2 0420L2D m 18,9 42,0 10,7 1070L2D m 48,2 51,2
4,3 6,0 0430L2D m 100 19,4 43,0 10,8 10,0 1080L2D m 160 48,6 51,6
4,4 0440L2D m 19,8 44,0 10,9 1090L2D m 49,1 52,1
4,5 0450L2D m 20,3 45,0 11,0 1100L2D m 49,5 52,5
4,6 MDF 0460L2D m 20,7 46,0 11,1 MDF 1110L2D m 50,0 53,0
4,7 0470L2D m 21,2 47,0 11,2 1120L2D m 50,4 53,4
4,8 6,0 0480L2D m 100 21,6 48,0 11,3 10,0 1130L2D m 170 50,9 53,9
4,9 0490L2D m 22,1 49,0 11,4 1140L2D m 51,3 54,3
5,0 0500L2D m 22,5 50,0 11,5 1150L2D m 51,8 54,8
5,1 MDF 0510L2D m 23,0 51,0 11,6 MDF 1160L2D m 52,2 55,2
5,2 0520L2D m 23,4 52,0 11,7 1170L2D m 52,7 55,7
10,0 170
5,3 6,0 0530L2D m 110 23,9 53,0 11,8 1180L2D m 53,1 56,1
5,4 0540L2D m 24,3 54,0 11,9 1190L2D m 53,6 56,6
5,5 0550L2D m 24,8 55,0 12,0 10,0 MDF 1200L2DS10 m 170 54,0 57,0
5,6 MDF 0560L2D m 25,2 56,0 12,0 12,0 MDF 1200L2D m 170 54,0 120,0
5,7 0570L2D m 25,7 57,0 12,5 MDF 1250L2D m 56,3 59,3
6,0 110 180
5,8 0580L2D m 26,1 58,0 13,0 12,0 1300L2D m 58,5 61,5
5,9 0590L2D m 26,6 59,0 13,5 1350L2D m 190 60,8 63,8
6,0 5,0 MDF 0600L2DS5 m 110 27,0 30,0 14,0 12,0 MDF 1400L2DS12 m 190 63,0 66,0
6,0 6,0 MDF 0600L2D m 110 27,0 60,0 14,0 14,0 MDF 1400L2D m 190 63,0 140,0
6,1 MDF 0610L2D m 27,5 30,5 14,5 MDF 1450L2D m 65,3 68,3
15,0 14,0 1500L2D 200 67,5 70,5
6,2 0620L2D m 27,9 30,9 m
6,3 6,0 0630L2D m 120 28,4 31,4 15,5 1550L2D m 210 69,8 72,8
6,4 0640L2D m 28,8 31,8 16,0 14,0 MDF 1600L2DS14 m 210 72,0 75,0
6,5 0650L2D m 29,3 32,3 16,0 16,0 MDF 1600L2D m 210 72,0 160,0
6,6 MDF 0660L2D m 29,7 32,7 16,5 MDF 1650L2D m 74,3 77,3
220
6,7 0670L2D m 30,2 33,2 17,0 16,0 1700L2D m 76,5 79,5
6,8 6,0 0680L2D m 120 30,6 33,6 17,5 1750L2D m 230 78,8 81,8
6,9 0690L2D m 31,1 34,1 18,0 16,0 MDF 1800L2DS16 m 230 81,0 84,0
7,0 0700L2D m 31,5 34,5 18,0 18,0 MDF 1800L2D m 230 81,0 180,0
7,1 MDF 0710L2D m 32,0 35,0 18,5 MDF 1850L2D m 83,3 86,3
240
Multi-Drills
7,2 0720L2D m 32,4 35,4 19,0 18,0 1900L2D m 85,5 88,5
7,3 6,0 0730L2D m 130 32,9 35,9 19,5 1950L2D m 250 87,8 90,8
7,4 0740L2D m 33,3 36,3 20,0 18,0 MDF 2000L2DS18 m 250 90,0 93,0
7,5 0750L2D m 33,8 36,8 20,0 20,0 MDF 2000L2D m 250 90,0 200,0
7,6 MDF 0760L2D m 34,2 37,2 Grade: ACF75
7,7 0770L2D m 34,7 37,7
6,0 130
7,8 0780L2D m 35,1 38,1 Drilling that uses this tool requires a guide hole of the same diameter
7,9 0790L2D m 35,6 38,6 or a centering hole larger than the tool diameter.
8,0 6,0 MDF 0800L2DS6 m 130 36,0 39,0
8,0 8,0 MDF 0800L2D m 130 36,0 80,0
8,1 MDF 0810L2D m 36,5 39,5
8,2 0820L2D m 36,9 39,9
8,3 8,0 0830L2D m 140 37,4 40,4
8,4 0840L2D m 37,8 40,8
8,5 0850L2D m 38,3 41,3
8,6 MDF 0860L2D m 38,7 41,7
8,7 0870L2D m 39,2 42,2
8,8 8,0 0880L2D m 140 39,6 42,6
8,9 0890L2D m 40,1 43,1
9,0 0900L2D m 40,5 43,5
9,1 MDF 0910L2D m 41,0 41,0
9,2 0920L2D m 41,4 41,4
9,3 8,0 0930L2D m 150 41,9 41,9
9,4 0940L2D m 42,3 42,3
9,5 0950L2D m 42,8 42,8

K27
Flat MultiDrill MDF Recommended Cutting Conditions

MDF Type
Recommended Cutting Conditions
MDF S2D Type
1. The recommended hole depth is 2 x DC. The depth shall be the depth from the highest point of the hole
when drilling inclined surfaces.
2. The recommended cutting conditions are those for drilling in flat horizontal surfaces.
3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface.
3.1 Set the feed rate at ≤ 70% when the inclination angle is ≤ 30°
3.2 Set the feed rate at ≤ 50% when the inclination angle is:> 30°
4. This product is a drilling tool. Do not use it for traversing or helical milling
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
Soft Steel / General
Drill Diam. Cutting Alloy Steel Hardened Steel Stainless Steel Gray Cast Iron Ductile Cast
Steel Aluminium Alloy
ØDC (mm) Conditions (–300 HB) (–50 HRC) (–200 HB) FC250 Iron
(–250 HB)
vc 30–40–50 30–35–40 15–20–25 15–20–25 30–40–50 20–30–40 60–80–100
–Ø 0,5
f 0,004–0,005–0,006 0,004–0,005–0,006 0,001–0,002–0,003 0,003–0,004–0,005 0,004–0,005–0,006 0,001–0,003–0,005 0,003–0,005–0,007
vc 45–55–65 35–45–55 20–30–40 20–25–30 45–55–65 30–40–50 80–100–120
–Ø 1,0
f 0,01–0,03–0,05 0,01–0,03–0,05 0,002–0,006–0,01 0,005–0,007–0,01 0,01–0,03–0,05 0,005–0,01–0,015 0,01–0,02–0,03
vc 50–60–70 40–50–60 20–30–40 20–30–40 50–60–70 45–55–65 90–110–130
–Ø 2,0
f 0,02–0,04–0,06 0,02–0,04–0,06 0,01–0,018–0,025 0,01–0,015–0,02 0,02–0,04–0,06 0,015–0,03–0,045 0,03–0,05–0,07
vc 60–75–90 50–65–80 20–30–40 20–30–40 60–75–90 55–65–75 90–110–130
–Ø 4,0
f 0,06–0,08–0,10 0,05–0,08–0,10 0,01–0,02–0,03 0,01–0,02–0,03 0,06–0,08–0,10 0,04–0,06–0,08 0,06–0,08–0,10
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 6,0
f 0,05–0,10–0,15 0,05–0,10–0,15 0,04–0,06–0,08 0,03–0,04–0,05 0,05–0,10–0,15 0,06–0,09–0,12 0,05–0,10–0,15
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 8,0
f 0,10–0,15–0,20 0,10–0,15–0,20 0,06–0,08–0,10 0,04–0,06–0,08 0,10–0,15–0,20 0,10–0,12–0,15 0,10–0,15–0,20
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 10,0
f 0,12–0,17–0,22 0,12–0,17–0,22 0,08–0,10–0,12 0,06–0,08–0,10 0,12–0,17–0,22 0,12–0,15–0,18 0,12–0,17–0,22
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 12,0
f 0,15–0,20–0,25 0,15–0,20–0,25 0,12–0,15–0,18 0,08–0,10–0,12 0,15–0,20–0,25 0,15–0,18–0,20 0,15–0,20–0,25
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 16,0
f 0,20–0,25–0,30 0,20–0,25–0,30 0,14–0,17–0,20 0,10–0,15–0,20 0,17–0,22–0,27 0,15–0,20–0,25 0,20–0,25–0,30
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 20,0
f 0,25–0,30–0,35 0,25–0,30–0,35 0,16–0,19–0,22 0,15–0,20–0,25 0,25–0,30–0,35 0,20 - 0,25 - 0,30 0,25–0,30–0,35
Min. - Optimum - Max.

MDF L2D Type, Long Type


1. Drilling that uses this tool requires a guide hole of the same diameter.
2. The cutting conditions are the recommended conditions with a guide hole.
3. The recommended hole depth is 5 x DC. The depth is measured from the highest point of the hole on drilling in inclined
surfaces.
4. This product is a drilling tool. Do not use it for traversing or helical milling.
Multi-Drills

(vc: Cutting Speed m/min f: Feed Rate mm/rev)


Soft Steel / General
Drill Diam. Cutting Alloy Steel Hardened Steel Stainless Steel Gray Cast Iron Ductile Cast
Steel Aluminium Alloy
ØDC (mm) Conditions (–300 HB) (–50 HRC) (–200 HB) FC250 Iron
(–250 HB)
vc 60–80–100 50–70–90 20–30–40 20–30–40 70–85–100 65–75–85 90–120–150
–Ø 4,0
f 0,06–0,08–0,10 0,05–0,08–0,10 0,01–0,02–0,03 0,01–0,02–0,03 0,06–0,08–0,10 0,04–0,06–0,08 0,06–0,08–0,10
vc 60–80–100 50–70–90 20–30–40 20–30–50 70–85–100 65–75–85 90–120–150
–Ø 6,0
f 0,05–0,10–0,15 0,05–0,10–0,15 0,04–0,06–0,08 0,03–0,04–0,05 0,05–0,10–0,15 0,06–0,09–0,12 0,05–0,10–0,15
vc 60–80–100 50–70–90 20–30–40 20–30–50 70–85–100 65–75–85 90–120–150
–Ø 8,0
f 0,10–0,15–0,20 0,10–0,15–0,20 0,06–0,08–0,10 0,04–0,06–0,08 0,10–0,15–0,20 0,10–0,12–0,15 0,10–0,15–0,20
vc 60–80–100 50–70–90 20–30–40 20–30–50 70–85–100 65–75–85 90–120–150
–Ø 10,0
f 0,15–0,20–0,25 0,15–0,20–0,25 0,08–0,10–0,12 0,06–0,08–0,10 0,15–0,20–0,25 0,12–0,15–0,18 0,15–0,20–0,25
vc 60–80–100 50–70–90 20–30–40 20–30–50 70–85–100 65–75–85 90–120–150
–Ø 12,0
f 0,20–0,25–0,30 0,20–0,25–0,30 0,12–0,15–0,18 0,08–0,10–0,12 0,17–0,22–0,27 0,15–0,20–0,25 0,20–0,25–0,30
vc 60–80–100 50–70–90 20–30–40 20–30–50 70–85–100 65–75–85 90–120–150
–Ø 16,0
f 0,20–0,25–0,30 0,20–0,25–0,30 0,14–0,17–0,20 0,10–0,15–0,20 0,20–0,25–0,30 0,20–0,25–0,30 0,25–0,30–0,35
vc 60–80–100 50–70–90 20–30–40 20–30–50 70–85–100 65–75–85 90–120–150
–Ø 20,0
f 0,25–0,30–0,35 0,25–0,30–0,35 0,16–0,19–0,22 0,15–0,20–0,25 0,30–0,35–0,40 0,25–0,30–0,35 0,35–0,40–0,45
Min. - Optimum - Max.

K28 l = Euro stock


m = Japan stock
MDF with Oil Hole - H3D / H5D Flat MultiDrill
MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium

Internal Coolant Supply (MDF H3D/H5D Type)


<0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy
3D 5D
MDF Type 3D Single Margin MDF Type 5D Double Margin

ØDsh6
ØDsh6
180°

180°
ØDc

ØDc
1 1
2 2
L L

Diameter Ø 3,0–6,0 mm Diameter Ø 6,1–9,0 mm


Diameter Shank Hole Diameter Shank Hole
Dimensions (mm) Dimensions (mm)
ØDc ØDs Depth Cat. No. Stock ØDc ØDs Depth Cat. No. Stock
(mm) (mm) (L/D) L 1 2 (mm) (mm) (L/D) L 1 2
3 MDF 0300H3D l 68 13,5 16,5 3 MDF 0610H3D m 88 27,5 30,5
3,0 3 6,1 7
5 0300H5D l 78 20,1 23,1 5 0610H5D m 109 40,9 43,9
3 MDF 0310H3D m 72 14,0 17,0 3 0620H3D m 88 27,9 30,9
3,1 4 6,2 7
5 0310H5D m 86 20,8 23,8 5 0620H5D m 109 41,5 44,5
3 0320H3D m 72 14,4 17,4 3 0630H3D m 88 28,4 31,4
3,2 4 6,3 7
5 0320H5D m 86 21,4 24,4 5 0630H5D m 109 42,2 45,2
3 0330H3D m 72 14,9 17,9 3 0640H3D m 88 28,8 31,8
3,3 4 6,4 7
5 0330H5D m 86 22,1 25,1 5 0640H5D m 109 42,9 45,9
3 0340H3D m 72 15,3 18,3 3 0650H3D l 88 29,3 32,3
3,4 4 6,5 7
5 0340H5D m 86 22,8 25,8 5 0650H5D l 109 43,6 46,6
3 0350H3D l 72 15,8 18,8 3 MDF 0660H3D m 88 29,7 32,7
3,5 4 6,6 7
5 0350H5D l 86 23,5 26,5 5 0660H5D m 109 44,2 47,2
3 MDF 0360H3D m 72 16,2 19,2 3 0670H3D m 88 30,2 33,2
3,6 4 6,7 7
5 0360H5D m 86 24,1 27,1 5 0670H5D m 109 44,9 47,9
3 0370H3D m 72 16,7 19,7 3 0680H3D m 88 30,6 33,6
3,7 4 6,8 7
5 0370H5D m 86 24,8 27,8 5 0680H5D m 109 45,6 48,6
3 0380H3D m 72 17,1 20,1 3 0690H3D m 88 31,1 34,1
3,8 4 6,9 7
5 0380H5D m 86 25,5 28,5 5 0690H5D m 109 46,2 49,2
3 0390H3D m 72 17,6 20,6 3 0700H3D l 88 31,5 34,5
3,9 4 7,0 7
5 0390H5D m 86 26,1 29,1 5 0700H5D l 109 46,9 49,9
3 0400H3D l 72 18,0 21,0 3 MDF 0710H3D m 94 32,0 35,0
4,0 4 7,1 8
5 0400H5D l 86 26,8 29,8 5 0710H5D m 118 47,6 50,6
3 MDF 0410H3D m 80 18,5 21,5 3 0720H3D m 94 32,4 35,4
4,1 5 7,2 8
5 0410H5D m 98 27,5 30,5 5 0720H5D m 118 48,2 51,2
3 0420H3D m 80 18,9 21,9 3 0730H3D m 94 32,9 35,9
4,2 5 7,3 8
5 0420H5D m 98 28,1 31,1 5 0730H5D m 118 48,9 51,9
3 0430H3D m 80 19,4 22,4 3 0740H3D m 94 33,3 36,3
4,3 5 7,4 8
5 0430H5D m 98 28,8 31,8 5 0740H5D m 118 49,6 52,6
3 0440H3D m 80 19,8 22,8 3 0750H3D l 94 33,8 36,8
4,4 5 7,5 8
5 0440H5D m 98 29,5 32,5 5 0750H5D l 118 50,3 53,3
3 0450H3D l 80 20,3 23,3 3 MDF 0760H3D m 94 34,2 37,2
4,5 5 7,6 8
5 0450H5D l 98 30,2 33,2 5 0760H5D m 118 50,9 53,9
3 MDF 0460H3D m 80 20,7 23,7 3 0770H3D m 94 34,7 37,7
4,6 5 7,7 8
5 0460H5D m 98 30,8 33,8 5 0770H5D m 118 51,6 54,6
3 0470H3D m 80 21,2 24,2 3 0780H3D m 94 35,1 38,1
4,7 5 7,8 8
5 0470H5D m 98 31,5 34,5 5 0780H5D m 118 52,3 55,3
3 0480H3D m 80 21,6 24,6 3 0790H3D m 94 35,6 38,6
4,8 5 7,9 8
5 0480H5D m 98 32,2 35,2 5 0790H5D m 118 52,9 55,9
3 0490H3D m 80 22,1 25,1 3 0800H3D l 94 36,0 39,0
4,9 5 8,0 8
5 0490H5D m 98 32,8 35,8 5 0800H5D l 118 53,6 56,6
3 0500H3D l 80 22,5 25,5 3 MDF 0810H3D m 100 36,5 39,5
5,0 5 8,1 9
5 0500H5D l 98 33,5 36,5 5 0810H5D m 127 54,3 57,3
3 MDF 0510H3D m 82 23,0 26,0 3 0820H3D m 100 36,9 39,9
Multi-Drills
5,1 6 8,2 9
5 0510H5D m 100 34,2 37,2 5 0820H5D m 127 54,9 57,9
3 0520H3D m 82 23,4 26,4 3 0830H3D m 100 37,4 40,4
5,2 6 8,3 9
5 0520H5D m 100 34,8 37,8 5 0830H5D m 127 55,6 58,6
3 0530H3D m 82 23,9 26,9 3 0840H3D m 100 37,8 40,8
5,3 6 8,4 9
5 0530H5D m 100 35,5 38,5 5 0840H5D m 127 56,3 59,3
3 0540H3D m 82 24,3 27,3 3 0850H3D l 100 38,3 41,3
5,4 6 8,5 9
5 0540H5D m 100 36,2 39,2 5 0850H5D l 127 57,0 60,0
3 0550H3D l 82 24,8 27,8 3 MDF 0860H3D m 100 38,7 41,7
5,5 6 8,6 9
5 0550H5D l 100 36,9 39,9 5 0860H5D m 127 57,6 60,6
3 MDF 0560H3D m 82 25,2 28,2 3 0870H3D m 100 39,2 42,2
5,6 6 8,7 9
5 0560H5D m 100 37,5 40,5 5 0870H5D m 127 58,3 61,3
3 0570H3D m 82 25,7 28,7 3 0880H3D m 100 39,6 42,6
5,7 6 8,8 9
5 0570H5D m 100 38,2 41,2 5 0880H5D m 127 59,0 62,0
3 0580H3D m 82 26,1 29,1 3 0890H3D m 100 40,1 43,1
5,8 6 8,9 9
5 0580H5D m 100 38,9 41,9 5 0890H5D m 127 59,6 62,6
3 0590H3D m 82 26,6 29,6 3 0900H3D l 100 40,5 43,5
5,9 6 9,0 9
5 0590H5D m 100 39,5 42,5 5 0900H5D l 127 60,3 63,3
3 0600H3D l 82 27,0 30,0 Grade: ACF75
6,0 6
5 0600H5D l 100 40,2 43,2

K29
Flat MultiDrill MDF Type with Oil Hole - H3D / H5D

MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium

Internal Coolant Supply (MDF H3D/H5D Type)


<0,28% >0,28% Steel <45HRC >45HRC Steel Iron Cast Iron Alloy
3D 5D
MDF Type 3D Single Margin MDF Type 5D Double Margin

ØDsh6
ØDsh6
ØDsh6
180°

180°
ØDc

ØDc
1 1
2 2
L L

Diameter Ø 9,1–12,0 mm Diameter Ø 12,5–16,0 mm


Diameter Shank Hole Diameter Shank Hole
Dimensions (mm) Dimensions (mm)
ØDc ØDs Depth Cat. No. Stock ØDc ØDs Depth Cat. No. Stock
(mm) (mm) (L/D) L 1 2 (mm) (mm) (L/D) L 1 2
3 MDF 0910H3D m 106 41,0 44,0 3 MDF 1250H3D m 128 56,3 59,3
9,1 10 12,5 13
5 0910H5D m 136 61,0 64,0 5 1250H5D m 167 83,8 86,8
3 0920H3D m 106 41,4 44,4 3 1300H3D m 128 58,5 61,5
9,2 10 13,0 13
5 0920H5D m 136 61,6 64,6 5 1300H5D m 167 87,1 90,1
3 0930H3D m 106 41,9 44,9 3 MDF 1350H3D m 134 60,8 63,8
9,3 10 13,5 14
5 0930H5D m 136 62,3 65,3 5 1350H5D m 176 90,5 93,5
3 0940H3D m 106 42,3 45,3 3 1400H3D m 134 63,0 66,0
9,4 10 14,0 14
5 0940H5D m 136 63,0 66,0 5 1400H5D m 176 93,8 96,8
3 0950H3D l 106 42,8 45,8 3 MDF 1450H3D m 140 65,3 68,3
9,5 10 14,5 15
5 0950H5D l 136 63,7 66,7 5 1450H5D m 185 97,2 100,2
3 MDF 0960H3D m 106 43,2 46,2 3 1500H3D m 140 67,5 70,5
9,6 10 15,0 15
5 0960H5D m 136 64,3 67,3 5 1500H5D m 185 100,5 103,5
3 0970H3D m 106 43,7 46,7 3 MDF 1550H3D m 146 69,8 72,8
9,7 10 15,5 16
5 0970H5D m 136 65,0 68,0 5 1550H5D m 194 103,9 106,9
3 0980H3D m 106 44,1 47,1 3 1600H3D m 146 72,0 75,0
9,8 10 16,0 16
5 0980H5D m 136 65,7 68,7 5 1600H5D m 194 107,2 110,2
3 0990H3D m 106 44,6 47,6
9,9 10 Grade: ACF75
5 0990H5D m 136 66,3 69,3
3 1000H3D l 106 45,0 48,0
10,0 10
5 1000H5D l 136 67,0 70,0
3 MDF 1010H3D m 116 45,5 48,5
10,1 11
5 1010H5D m 149 67,7 70,7
3 1020H3D m 116 45,9 48,9
10,2 11
5 1020H5D m 149 68,3 71,3
3 1030H3D m 116 46,4 49,4
10,3 11
5 1030H5D m 149 69,0 72,0
3 1040H3D m 116 46,8 49,8
10,4 11
5 1040H5D m 149 69,7 72,7
3 1050H3D l 116 47,3 50,3
10,5 11
5 1050H5D l 149 70,4 73,4
3 MDF 1060H3D m 116 47,7 50,7
10,6 11
5 1060H5D m 149 71,0 74,0
3 1070H3D m 116 48,2 51,2
10,7 11
5 1070H5D m 149 71,7 74,7
3 1080H3D m 116 48,6 51,6
10,8 11
5 1080H5D m 149 72,4 75,4
3 1090H3D m 116 49,1 52,1
10,9 11
5 1090H5D m 149 73,0 76,0
3 1100H3D l 116 49,5 52,5
11,0 11
5 1100H5D l 149 73,7 76,7
3 MDF 1110H3D m 122 50,0 53,0
11,1 12
5 1110H5D m 158 74,4 77,4
3 1120H3D m 122 50,4 53,4
Multi-Drills

11,2 12
5 1120H5D m 158 75,0 78,0
3 1130H3D m 122 50,9 53,9
11,3 12
5 1130H5D m 158 75,7 78,7
3 1140H3D m 122 51,3 54,3
11,4 12
5 1140H5D m 158 76,4 79,4
3 1150H3D l 122 51,8 54,8
11,5 12
5 1150H5D l 158 77,1 80,1
3 MDF 1160H3D m 122 52,2 55,2
11,6 12
5 1160H5D m 158 77,7 80,7
3 1170H3D m 122 52,7 55,7
11,7 12
5 1170H5D m 158 78,4 81,4
3 1180H3D m 122 53,1 56,1
11,8 12
5 1180H5D m 158 79,1 82,1
3 1190H3D m 122 53,6 56,6
11,9 12
5 1190H5D m 158 79,7 82,7
3 1200H3D l 122 54,0 57,0
12,0 12
5 1200H5D l 158 80,4 83,4

K30 l = Euro stock


m = Japan stock
MDF - Recommended Cutting Conditions Flat MultiDrill
MDF Type
Recommended Cutting Conditions
MDF H3D Type with Oil Hole
1. The recommended hole depth is 3 x DC. The depth is measured from the highest point of the hole on drilling in inclined
surfaces.
2. The recommended cutting conditions are those for drilling on flat horizontal surfaces.
3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface.
3.1 Set the feed rate at ≤ 70 % when the inclination angle is ≤ 30°.
3.2 Set the feed rate at ≤ 50 % when the inclination angle is > 30°.
4. This product is a drilling tool. Do not use it for traversing or helical milling.
5. A guide hole of the same diameter is recommended when drilling stainless steel.
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
Soft Steel / General
Drill Diam. Cutting Alloy Steel Hardened Steel Stainless Steel Gray Cast Iron Ductile Cast
Steel Aluminium Alloy
ØDC(mm) Conditions (–300 HB) (–50 HRC) (–200 HB) FC250 Iron
(–250 HB)
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 65–75–85 90–120–150
–Ø 4,0
f 0,06–0,08–0,10 0,05–0,08–0,10 0,01–0,02–0,03 0,01–0,02–0,03 0,06–0,08–0,10 0,04–0,06–0,08 0,06–0,08–0,10
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 70–80–90 90–120–150
–Ø 6,0
f 0,05–0,10–0,15 0,05–0,10–0,15 0,04–0,06–0,08 0,03–0,04–0,05 0,05–0,10–0,15 0,06–0,09–0,12 0,05–0,10–0,15
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 70–80–90 90–120–150
–Ø 8,0
f 0,10–0,15–0,20 0,10–0,15–0,20 0,06–0,08–0,10 0,04–0,06–0,08 0,10–0,15–0,20 0,10–0,12–0,15 0,10–0,15–0,20
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 70–80–90 90–120–150
–Ø 10,0
f 0,12–0,17–0,22 0,12–0,17–0,22 0,08–0,10–0,12 0,06–0,08–0,10 0,12–0,17–0,22 0,12–0,15–0,18 0,15–0,20–0,25
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 70–80–90 90–120–150
–Ø 12,0
f 0,15–0,20–0,25 0,15–0,20–0,25 0,12–0,15–0,18 0,08–0,10–0,12 0,15–0,20–0,25 0,15–0,18–0,20 0,20–0,25–0,30
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 70–80–90 90–120–150
–Ø 16,0
f 0,15–0,20–0,25 0,15–0,20–0,25 0,12–0,15–0,18 0,10–0,15–0,20 0,17–0,22–0,27 0,15–0,20–0,25 0,25–0,30–0,40
Min. - Optimum - Max.

MDF H5D Type with Oil Hole


1. Drilling that uses this tool requires a guide hole of the same diameter.
2. The cutting conditions are the recommended conditions with a guide hole.
3. The recommended hole depth is 5 x DC. The depth is measured from the highest point of the hole on drilling in inclined
surfaces.
4. This product is a drilling tool. Do not use it for traversing or helical milling.
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
Soft Steel / General
Drill Diam. Cutting Alloy Steel Hardened Steel Stainless Steel Gray Cast Iron Ductile Cast
Steel Aluminium Alloy
ØDC(mm) Conditions (–300 HB) (–50 HRC) (–200 HB) FC250 Iron
(–250 HB)
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 65–75–85 90–120–150
–Ø 4,0
f 0,06–0,08–0,10 0,05–0,08–0,10 0,01–0,02–0,03 0,01–0,02–0,03 0,06–0,08–0,10 0,04–0,06–0,08 0,06–0,08–0,10
vc 70–85–100 60–75–90 30–40–50 25–35–45 70– 85–100 65–75–85 90–120–150
–Ø 6,0
f 0,05–0,10–0,15 0,05–0,10–0,15 0,04–0,06–0,08 0,03–0,04–0,05 0,05–0,10–0,15 0,06–0,09–0,12 0,05–0,10–0,15
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 65–75–85 90–120–150
–Ø 8,0
f 0,10–0,15–0,20 0,10–0,15–0,20 0,06–0,08–0,10 0,04–0,06–0,08 0,10–0,15–0,20 0,10–0,12–0,15 0,10–0,15–0,20 Multi-Drills
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 65–75–85 90–120–150
–Ø 10,0
f 0,15–0,20–0,25 0,15–0,20–0,25 0,08–0,10–0,12 0,06–0,08–0,10 0,15–0,20–0,25 0,12–0,15–0,18 0,15–0,20–0,25
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 65–75–85 90–120–150
–Ø 12,0
f 0,20–0,25–0,30 0,20–0,25–0,30 0,12–0,15–0,18 0,08–0,10–0,12 0,17–0,22–0,27 0,15–0,20–0,25 0,20–0,25–0,30
vc 70–85–100 60–75–90 30–40–50 25–35–45 70–85–100 65–75–85 90–120–150
–Ø 16,0
f 0,20–0,25–0,30 0,20–0,25–0,30 0,14–0,17–0,20 0,10–0,15–0,20 0,20–0,25–0,30 0,20–0,25–0,30 0,25–0,30–0,35
Min. - Optimum - Max.

K31
Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling
MDW … XHGS/PHT
XGHS Series
Diameter Range Hole Depth
Applications Series
(mm) (L/D)
MDWXHGS12 Ø 3,0 – 12,0 –12
MDWXHGS15 Ø 3,0 – 12,0 –15
Deep
Hole MDWXHGS20 Ø 3,0 – 12,0 –20
Drilling
MDWXHGS25 Ø 3,0 – 12,0 –25
MDWXHGS30 Ø 3,0 – 10,0 –30
Pilot Hole
Drilling MDWPHT Ø 3,0 – 12,0 –2

General Features
Super MultiDrill XHGS series is a next-generation drill for deep hole drilling, features stable chip control and im-
proved strength to further enhance efficiency of deep hole drilling.

Characteristics and Applications


Low Cutting Resistance
The application of a new special thinning
Conventional Drill XHGS Series
shape „RX thinning“ reduces cutting re- x Force x Force
Thrust Thrust
sistance during high efficiency drilling. y Force y Force
Cutting Resistance (N)

Cutting Resistance (N)


Reduces Thrust
1200 1200 30 % Down Resistance
900 900

600 600

RX 300 300 Reduces


Vibration

THINNING
Work Material: C45
Tools: MDW050XHT20 (conventional), MDW0500XHGS20 (Ø 5,0 mm, 20D)
Cutting Cond.: vc = 80 m/min, f = 0,35 mm/rev, ( at the time of entry penetration f = 0,08 mm/rev), H = 90 mm
Coolant: MQL

Chip Control Consistant Chips

New groove shape „J flute“ with impro-


ved chip control stability when drilling XHGS
deep holes. Series

J-flute Conv.
Multi-Drills

Drill

f = 0,35 mm/rev f = 0,40 mm/rev f = 0,45 mm/rev

Improved chip evacuation makes it pos- Work Material: C45


Tools: MDW050XHT20 (conventional), MDW0500XHGS20 (Ø 5,0 mm, 20D)
sible to reduce spindle load fluctuation, Cutting Cond.: v c= 80 m/min, H = 90 mm
ensuring stable, long tool life. Coolant: MQL

High Precision & Stability

The XHGS series provides excellent


Excellent Guide
guide performance due to the unique Performance
design when compared to the conven-
tional drill.
Conventional XHGS
Drill Series

K32
Solid Carbide Drills for Deep Hole Drilling Extra Long SUPER MULTI-DRILLs
MDW … XHG/XHT/PHT
Recommended Cutting Conditions Min. - Optimum - Max.
Drill Diameter Cutting Soft Steel General Steel Alloy Steel Hardened Steel Cast Iron
DC (mm) Conditions (–200 HB) (–250 HB) (–300 HB) (–40 HRC) FC FCD
vc 50–60–80 60–80–100 40–55–70 30–40–50 40–55–70
–Ø 3,0
f 0,12–0,15–0,20 0,12–0,15–0,20 0,10–0,13–0,16 0,06–0,08–0,12 0,15–0,18–0,23
vc 50–60–80 60–80–100 50–60–70 30–45–55 50–60–70
–Ø 5,0
f 0,15–0,20–0,25 0,15–0,23–0,30 0,12–0,15–0,20 0,08–0,10–0,14 0,17–0,25–0,35
vc 50–70–90 60–80–110 50–65–80 30–50–60 50–65–80
–Ø 10,0
f 0,20–0,25–0,30 0,20–0,25–0,32 0,15–0,20–0,25 0,10–0,15–0,20 0,25–0,28–0,35
vc 60–80–100 60–90–120 50–65–80 40–55–70 50–65–80
–Ø 12,0
f 0,25–0,30–0,35 0,25–0,30–0,35 0,15–0,23–0,27 0,12–0,15–0,23 0,25–0,30–0,35
Note: Use lower speed when using MQL coolant and higher speed when using internal coolant. Vc: Cutting speed (m/min), f: Feed Rate (mm/rev)

Recommended Drilling Method


1. Drill a pilot hole using the dedicated PHT
Select the same nominal diameter for the dedicated pilot hole drill PHT type as the deep hole drill XHGS type.
(The pilot drill diameter is designed +0,02 mm to +0,05 mm larger than the long drill diameter)

H = Drill diameter x 1,5 to 2,0 times

2. Enter the pilot hole at reduced cutting data


Rotation speed: 500 min-1,
Feed rate: 1000 to 2000 mm/min

Important:
DO NOT enter pilot hole at higher cutting data, this will cause
Stop 1 mm away from the pilot hole depth damage to the drill.

3. Increase rotation speed until the set cutting speed is reached, and start normal drilling operation

When using a NC machine, only begin drilling operation once full


Increase rotation speed
rotation speed is reached.

4. After drilling rotation speed is reduced and the drill is retracted from the work material
Rotation speed: 500 min-1
Feed rate: 1.000 to 2.000 mm/min

Retracting a drill from the work material at a high rotation speed


is dangerous as doing so may result in breakage due to run-out. Multi-Drills
Change the rotation speed to 500 min-1

5. Other Notes
A flat base should be prepared when the surface for the pilot tool is slanted. Spot face using:
 
MultiDrill MDF type Flat endmill
When the deep hole drill exits through an angle surface, decrease the feed rate to f = 0,05 mm/rev just before drilling through.

Coolant
1. Internal coolant supply
Use suitable coolant / emulsion
Pump pressure: Steel: 1,5 to 2,0 MPa (cooling effect increases at higher pressure, affecting chips/wear)
Cast iron & aluminium alloy: 4,0 to 6,0 MPa (priority on cooling)
2. Internal MQL
Airpressure: 0,5 MPa or higher
Discharge volume: It is recommended to set the maximum discharge volume possible on the machine.
*Consult the manufacturer before using with aluminium alloy.

K33
Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling
MDW … XHGS/PHT Type

MDW … XHG S … HAK

Ødh6
140°
ØDh8

L
Coated grade: ACX70

MDW…XHG S Type for Deep Hole Drilling, Diameter Ø 3,0–12,0 mm (mm)


Dimensions For 12 x D For 15 x D For 20 x D For 25 x D For 30 x D
Cat. No. Dimensions Dimensions Dimensions Dimensions Dimensions
Stock Stock Stock Stock Stock
12, 15, 20, 25, 30 L L L L L
3,0 MDW 0300XHGS  HAK l 85 57 l 94 66 l 109 81 l 124 96 l 139 111
3,5 4,0 0350XHGS  HAK l 89 61 l 100 72 l 117 89 l 135 107 l 152 124
4,0 0400XHGS  HAK l 95 67 l 107 79 l 127 99 l 147 119 l 167 139
4,5 MDW 0450XHGS  HAK l 104 76 l 118 90 l 140 112 l 163 135 l 184 156
5,0
5,0 0500XHGS  HAK5* l 108 80 l 123 95 l 148 120 l 173 145 l 198 170
5,0 MDW 0500XHGS  HAK l 116 80 l 131 95 l 156 120 l 181 145 l 206 170
5,5 6,0 0550XHGS  HAK l 124 88 l 141 105 l 168 132 l 196 160 l 223 187
6,0 0600XHGS  HAK l 130 94 l 148 112 l 178 142 l 208 172 l 238 202
6,5 MDW 0650XHGS  HAK l 138 102 l 158 122 l 190 154 l 223 187 l 255 219
6,8 0680XHGS  HAK l 144 108 l 164 128 l 198 162 l 236 200 l 266 230
7,0 8,0 0700XHGS  HAK l 145 109 l 166 130 l 201 165 l 236 200 l 271 235
7,5 0750XHGS  HAK l 151 115 l 174 138 l 211 175 l 249 213 l 286 250
8,0 0800XHGS  HAK l 157 121 l 181 145 l 221 185 l 261 225 l 301 265
8,5 MDW 0850XHGS  HAK l 171 131 l 197 157 l 239 199 l 282 242 l 324 284
9,0 0900XHGS  HAK l 177 137 l 204 164 l 249 209 l 294 254 l 339 299
10,0
9,5 0950XHGS  HAK l 183 143 l 212 172 l 259 219 l 305 265 l 352 312
10,0 1000XHGS  HAK l 187 147 l 217 177 l 267 227 l 317 277 l 367 327
10,5 MDW 1050XHGS  HAK l 202 157 l 234 189 l 286 241 l 339 294 − − −
11,0 1100XHGS  HAK l 208 163 l 241 196 l 296 251 l 351 306 − − −
12,0
11,5 1150XHGS  HAK l 213 168 l 248 203 l 305 260 l 363 318 − − −
12,0 1200XHGS  HAK l 219 174 l 255 210 l 315 270 l 375 330 − − −
(*) Cat. No. description: Drill-Ø = 5 mm, shank-Ø = 5 mm (E.g. for 20 x D: MDW050XHGS20HAK5)
Non-standard diamters and lengths on request (Ø 2,5–16,0 mm possible)

MDW…PHT Type for Pilot Hole Dimensions For Pilot Hole


DC ød Cat. No.
Stock
(mm) (mm) L 1 2 3

3,03 MDW 0303 PHT l 52 9 22 28


Multi-Drills

4,0
3,53 0353 PHT l 52 9 22 28
4,03 MDW 0403 PHT l 59 12 29 28
5,0
4,53 0453 PHT l 59 12 29 28
5,03 MDW 0503 PHT l 71 15 33 36
6,0
5,53 0553 PHT l 71 15 33 36
6,03 MDW 0603 PHT l 76 18 38 36
6,53 0653 PHT l 76 18 38 36
6,83 8,0 0683 PHT l 76 18 38 36
How to Order 7,03 0703 PHT l 82 21 43 36
Non stock items – minimum order 6 pieces 7,53 0753 PHT l 82 21 43 36
Always specify the catalogue number and drill diameter as shown 8,03 MDW 0803 PHT l 88 24 46 40
- eg drill diameter 5,0 mm = MDW 050 8,53 0853 PHT l 88 24 46 40
10,0
E.g., 9,03 0903 PHT l 88 24 46 40

Super
MDW 050 X H G S 30 HAK ACX70 (Grade) 9,53 0953 PHT l 88 24 46 40
MULTI-DRILL Shank type to DIN6535 10,03 MDW 1003 PHT l 104 30 55 45
10,53 1053 PHT l 104 30 55 45
DC = 5,0 mm Drilling depth (L/D ratio) 12,0
11,03 1103 PHT l 104 30 55 45
Extra long type Cutting edges for steel with double margin
11,53 1153 PHT l 104 30 55 45
With spiral coolant holes Special shape (RX thinning) + J flute 12,03 14,0 MDW 1203 PHT l 117 42 68 45

K34 l = Euro stock


For Aluminium and Copper Alloys Extra Long SUPER MULTI-DRILLs
MDW … XHTA/PHT Type

MDW … XHT A … HAK

Helix angle: 30°


Uncoated grade: KH03

MDW…XHT A Type for Aluminium and Copper Alloys (mm)


Dimensions For 20 x D For 30 x D

DC ød Cat. No. Stock Dimensions Stock Dimensions


(mm) (mm) 20, 30 20 L 1 30 L 1

4,0 4,0 MDW 040XHT A HAK l 127 97 l 167 137


5,0 MDW 050XHT A HAK l 156 118 l 206 168
6,0
6,0 060XHT A HAK l 178 138 l 238 198
7,0 MDW 070XHT A HAK l 201 162 l 271 232
8,0
8,0 080XHT A HAK l 221 182 l 301 262
9,0 MDW 090XHT A HAK l 249 205 l 339 295
10,0
10,0 100XHT A HAK l 267 225 l 367 325
 All Long Drill series include an allowance to accomodate regrinding!
 Uncoated carbide grade: KH03
Recommended Cutting Conditions
Vc: Cutting speed (m/min), f: Feed Rate (mm/rev)
How to Order Work material
Non stock items – minimum order 6 pieces Aluminium Alloy
Drill Ø (mm)
Always specify the catalogue number and drill diameter as shown
vc 80–160
- eg drill diameter 5,0 mm = MDW 050 –Ø 5,0
f 0,08–0,30
E.g., –Ø 6,0
vc 80–160
f 0,12–0,35
Super
MDW 050 X H T A 30 HAK (KH03) (Grade)
vc 80–180
Shank type to DIN6535 –Ø 8,0
MULTI-DRILL f 0,15–0,40
DC = 5,0 mm Drilling depth (L/D ratio) vc 80–180
–Ø 10,0
f 0,20–0,50
Extra long type Cutting edges for Al and Cu alloys
vc 80–180
–Ø 12,0
with spiral coolant holes Special shape of clearance face f 0,20–0,45

MDW…PHT Type for Pilot Hole Dimensions For Pilot Hole

DC ød Cat. No. Dimensions (mm)


Stock
(mm) (mm) L 1 2 3

3,03 MDW 0303 PHT l 52 9 22 28


Multi-Drills
4,0
3,53 0353 PHT l 52 9 22 28
4,03 MDW 0403 PHT l 59 12 29 28
5,0
4,53 0453 PHT l 59 12 29 28
5,03 MDW 0503 PHT l 71 15 33 36
Helix angle: 30° 6,0
l1 = Effective drilling length 5,53 0553 PHT l 71 15 33 36
Coated grade: ACW70 6,03 MDW 0603 PHT l 76 18 38 36
6,53 0653 PHT l 76 18 38 36
6,83 8,0 0683 PHT l 76 18 38 36
How to Order 7,03 0703 PHT l 82 21 43 36
Non stock items – minimum order 6 pieces 7,53 0753 PHT l 82 21 43 36
Always specify the catalogue number and drill diameter as shown - 8,03 MDW 0803 PHT l 88 24 46 40
eg. drill diameter 5,03 mm = MDW 0503 8,53 0853 PHT l 88 24 46 40
10,0
9,03 0903 PHT l 88 24 46 40
E.g., 9,53 0953 PHT l 88 24 46 40
MDW 0503 PHT , ACW70 10,03 MDW 1003 PHT l 104 30 55 45
10,53 1053 PHT l 104 30 55 45
Super 12,0
MULTI-DRILL TiAlN coated grade 11,03 1103 PHT l 104 30 55 45
11,53 1153 PHT l 104 30 55 45
DC = 5,03 mm Pilot drill with spiral coolant holes 12,03 14,0 MDW 1203 PHT l 117 42 68 45

K35
AURORA COAT SERIES DLC (Diamond Like Carbon) Coated Multi-Drills
MDW … NHGS Type
With Coolant Holes (3D/5D/10D)

l Diameter Ø 3,0–8,0 mm (mm)


Dimensions 3D Type 5D Type 10D Type
Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions
øD ød
3, 5, 10 3 L l 5 L l 10 L l
Characteristics 3,0 3,0 MDW 0300 NHGS££ r 68,6 18,1 r 78,6 28,6 r 92,6 42,6
3,1 MDW 0310 NHGS££ r
l High efficiency drilling
3,2 MDW 0320 NHGS££ r r r
AURORA COAT and strong helix design reduces cutting forces and
3,3 MDW 0330 NHGS££ r 20,7 r 32,7 49,7
improves edge sharpness.
3,4 MDW 0340 NHGS££ r r
l Precision drilling 3,5 MDW 0350 NHGS££ r r r
Special cutting edge design improves hole precision and quality. 3,6 MDW 0360 NHGS££ r r
3,65 4,0 MDW 0365 NHGS££ r 72,8 r 86,8 106,8
l Longer tool life 3,66 MDW 0366 NHGS££ r
With AURORA COAT coupled with the cutting edge design, long 3,7 MDW 0370 NHGS££ 23,3 r 36,8 56,8
and stable tool life can be achieved. 3,8 MDW 0380 NHGS££ r
3,9 MDW 0390 NHGS££ r r
l Deep hole (L/D = 20) drilling
4,0 MDW 0400 NHGS££ r r r
Drills for deep hole drilling can be custom-made.
4,1 MDW 0410 NHGS££ r r
Production range: Ø 3,0–16,0 mm
total length: 50 times drill diameter (max. 290 mm) 4,2 MDW 0420 NHGS££ r r
4,3 MDW 0430 NHGS££ 25,9 r 40,9 63,9
4,4 MDW 0440 NHGS££ r
4,5 MDW 0450 NHGS££ r r r
5,0 81,0 99,0 125,0
4,6 MDW 0460 NHGS££ r r
4,7 MDW 0470 NHGS££ r
Applicable Work Materials 4,8 MDW 0480 NHGS££ 28,5 r 45,0 71,0
4,9 MDW 0490 NHGS££ r r
l Aluminium Die Casting
5,0 MDW 0500 NHGS££ r r r
l Aluminium Alloy 5,1 MDW 0510 NHGS££ r r
l Aluminium Alloy Casting 5,2 MDW 0520 NHGS££ r r
l Brass Casting 5,3 MDW 0530 NHGS££ r 28,6 r 45,1 88,1
l Bronze Casting 5,4 MDW 0540 NHGS££ r
5,5 MDW 0550 NHGS££ r r r
6,0 83,2 101,2 137,2
5,6 MDW 0560 NHGS££ r
5,7 MDW 0570 NHGS££ r
Comparison of Cutting Force 5,8 MDW 0580 NHGS££ 31,2 r 49,2 85,2
5,9 MDW 0590 NHGS££ r r
(Thrust Force) 6,0 MDW 0600 NHGS££ r r r
Type MDW…NHGS 6,1 MDW 0610 NHGS££ r r
Multi-Drills

Thrust Force (N)

Type MDS…G 6,2 MDW 0620 NHGS££ r


Straight Flute Carbide Drill MDW 0630 NHGS££
6,3 33,8 r 53,3 92,3
6,4 MDW 0640 NHGS££ r
6,5 MDW 0650 NHGS££ r r r
Work Material: ADC12 7,0 89,5 110,5 152,5
6,6 MDW 0660 NHGS££ r
Drill Diameter: Ø 8,0 mm
Internal Coolant 6,7 MDW 0670 NHGS££ r r r
Feed Rate (mm/rev) vc : 200 m/min 6,8 MDW 0680 NHGS££ r 36,5 r 57,5 r 99,5
6,9 MDW 0690 NHGS££ r
7,0 MDW 0700 NHGS££ r r r
7,1 MDW 0710 NHGS££ r
MDW 0720 NHGS££
Recommended Cutting Conditions 7,2
MDW 0730 NHGS££
r r
7,3 r
Aluminium 39,1 61,6 116,6
Diameter Aluminium Alloy Copper Alloy 7,35 MDW 0735 NHGS££ r r
(mm) Die Casting
7,4 MDW 0740 NHGS££ r r
vc 80–160 80–180 80–160
–Ø 5 7,5 8,0 MDW 0750 NHGS££ r 95,7 r 119,7 r 167,7
f 0,08–0,30 0,10–0,30 0,08–0,15 MDW 0760 NHGS££
7,6 r
vc 80–180 80–200 60–180 MDW 0770 NHGS££
–Ø 10 7,7 r
f 0,10–0,30 0,10–0,35 0,10–0,20 MDW 0780 NHGS££
7,8 r 41,7 r 65,7 r 113,7
vc 80–200 80–200 80–200 MDW 0790 NHGS££
–Ø 16 7,9 r
f 0,15–0,40 0,10–0,40 0,10–0,25 MDW 0800 NHGS££
8,0 r r r
( v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min–Max ) AURORA Coated NHGS Type, Grade: DL1300

K36 q= Delivery on request


DLC (Diamond Like Carbon) Coated Multi-Drills AURORA COAT SERIES
MDW … NHGS Type
NHGS 3/5 Type (Ø 3,0–16,0 mm) NHGS 10 Type (Ø 3,0–16,0 mm)
ØD-0,01

-0,01
ØD-0,02
135°

135°
Ødh6

Ødh6
0

l l
L L

l Diameter Ø 8,1–13,0 mm (mm)


l Diameter Ø 13,1–16,0 mm (mm)
Dimensions 3D Type 5D Type 10D Type Dimensions 3D Type 5D Type 10D Type
Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions
øD ød øD ød
3, 5, 10 3 L 5 L l 10 L l 3, 5, 10 3 L l 5 L l 10 L l
8,1 MDW 0810 NHGS££ r 13,1 MDW 1310 NHGS££
8,2 MDW 0820 NHGS££ r 13,2 MDW 1320 NHGS££
8,3 MDW 0830 NHGS££ 44,3 r 69,8 118,8 13,3 MDW 1330 NHGS££ 70,8 110,8 191,8
8,4 MDW 0840 NHGS££ r 13,4 MDW 1340 NHGS££
8,5 MDW 0850 NHGS££ r r r 13,5 MDW 1350 NHGS££ r r
9,0 101,9 128,9 182,9 14,0 136,9 178,9 262,9
8,6 MDW 0860 NHGS££ r r 13,6 MDW 1360 NHGS££
8,7 MDW 0870 NHGS££ r 13,7 MDW 1370 NHGS££
8,8 MDW 0880 NHGS££ r 46,9 r 73,9 127,9 13,8 MDW 1380 NHGS££ 72,9 114,9 198,9
8,9 MDW 0890 NHGS££ r 13,9 MDW 1390 NHGS££
9,0 MDW 0900 NHGS££ r r r 14,0 MDW 1400 NHGS££ r r
9,1 MDW 0910 NHGS££ r 14,1 MDW 1410 NHGS££ r r
9,2 MDW 0920 NHGS££ r 14,2 MDW 1420 NHGS££
9,21 MDW 0921 NHGS££ r r 14,3 MDW 1430 NHGS££ 75,5 119,0 206
49,5 78,0 135,0
9,3 MDW 0930 NHGS££ r 14,4 MDW 1440 NHGS££
9,4 MDW 0940 NHGS££ r r 14,5 MDW 1450 NHGS££ r r
9,5 10,0 MDW 0950 NHGS££ r 108,0 r 138,0 r 198,0 14,6 15,0 MDW 1460 NHGS££ 141,1 188,1 278,1
9,6 MDW 0960 NHGS££ r 14,7 MDW 1470 NHGS££
9,7 MDW 0970 NHGS££ r 14,8 MDW 1480 NHGS££
78,1 123,1 213,1
9,8 MDW 0980 NHGS££ 52,0 r 82,0 r 142,0 14,9 MDW 1490 NHGS££ r r
9,9 MDW 0990 NHGS££ r 14,96 MDW 1496 NHGS££ r r
10,0 MDW 1000 NHGS££ r r r 15,0 MDW 1500 NHGS££ r r
10,1 MDW 1010 NHGS££ r 15,1 MDW 1510 NHGS££
10,2 MDW 1020 NHGS££ 15,2 MDW 1520 NHGS££
10,3 MDW 1030 NHGS££ r 54,7 r 86,2 149,2 15,3 MDW 1530 NHGS££ 80,7 127,2 220,2
10,4 MDW 1040 NHGS££ r 15,4 MDW 1540 NHGS££
10,5 MDW 1050 NHGS££ r r r 15,5 MDW 1550 NHGS££ r r
11,0 168,3 151,3 217,3 16,0 149,3 197,3 293,3
10,6 MDW 1060 NHGS££ r r 15,6 MDW 1560 NHGS££
10,7 MDW 1070 NHGS££ 15,7 MDW 1570 NHGS££
10,8 MDW 1080 NHGS££ 57,3 90,3 156,3 15,8 MDW 1580 NHGS££ 83,3 131,3 227,3
10,9 MDW 1090 NHGS££ 15,9 MDW 1590 NHGS££
11,0 MDW 1100 NHGS££ r r r 16,0 MDW 1600 NHGS££ r r
11,08 MDW 1108 NHGS££ r r AURORA Coated NHGS Type, Grade: DL1300
11,1 MDW 1110 NHGS££ r r
11,2 MDW 1120 NHGS££ r r
Multi-Drills
MDW 1130 NHGS££ 59,9 94,4 163,4
11,3
11,4 MDW 1140 NHGS££ r r
11,5 12,0 MDW 1150 NHGS££ r 124,5 r 160,5 r 232,5
11,6 MDW 1160 NHGS££
11,7 MDW 1170 NHGS££
11,8 MDW 1180 NHGS££ 62,5 98,5 170,5 How to Order
11,9 MDW 1190 NHGS££ Non-Stock Items will be required minimum order quantity for 6 pcs.
12,0 MDW 1200 NHGS££ r r r Please specify the Cat. No.
12,1 MDW 1210 NHGS££ r r For example, if the diameter of the drill is 10,3 mm and the ratio to øD is 5,
12,2 MDW 1220 NHGS££ please indicate as follow.
12,3 MDW 1230 NHGS££ r 65,1 r 102,6 177,6
12,4 MDW 1240 NHGS££
12,5 MDW 1250 NHGS££ r r r E.g.,
12,6 13,0 MDW 1260 NHGS££ 130,7 169,7 247,7
12,7 MDW 1270 NHGS££
Super
MDW 1030 N H GS 5 , DL1300 (Grade)
12,8 MDW 1280 NHGS££ MULTI-DRILL
MDW 1290 NHGS££ 67,7 106,7 184,7
12,9
MDW 1296 NHGS££ DC = 10,3 mm
12,96 r r
Drilling depth (The ratio to øD):
13,0 MDW 1300 NHGS££ r r r Applicable work materials –3 / –5 / –10
with spiral coolant holes NHGS type Multi-Drills

K37
Micro Long Drills
MLDH ....L/P Type
General Features
Micro Long Drills are oil-hole drills for high efficiency
drilling that were developed for drilling deep, small-
diameter holes. These next-generation, small-
diameter hole drills feature improved strength - often
a problem area with small-diameter drills.

Characteristics l Deep-hole drilling


and New groove shape ensures good drill rigidity and chip evacuation.
Applications High efficiency drilling to depths of over 20 x drill diameter at over vf = 500 mm/min
(drill diameter 1,3 mm, X12CrS13 equivalent).
Optimal thinning and edge balance for stable chip control.

l Long tool life


Special coating provides long tool life with a wide variety of work materials.
Improved chip evacuation makes it possible to reduce spindle load fluctuation,
ensuring stable tool life.

Series Application Type


Diameter Hole Depth
Range (mm) (L/D)
Guide Hole Drilling MLDH  P Ø 0,8 – 2,0 –2

MLDH  L5 Ø 0,8 – 2,0 –5

Deep Hole MLDH  L12 Ø 0,8 – 2,0 –12


Drilling
MLDH  L20 Ø 0,8 – 2,0 –20

MLDH  L30 Ø 0,8 – 2,0 –30

Recommended Cutting Conditions


l MLDH .... P / L5 ( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

Drill-ø Cutting Soft Steel General Steel Alloy Steel Stainless Steel Heat-Resistant
Cast Iron Aluminium Alloy
(mm) Cond. ( –200 HB) (200–250 HB) (250–300 HB) (–200 HB) Steels
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,0
Multi-Drills

f 0,01–0,02–0,03 0,01–0,02–0,03 0,01–0,02–0,03 0,01–0,02–0,03 0,02–0,03–0,04 0,03–0,04–0,06 0,005–0,01–0,02


vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,5
f 0,04–0,08–0,12 0,04–0,08–0,12 0,04–0,08–0,12 0,02–0,05–0,10 0,04–0,08–0,12 0,05–0,10–0,15 0,01–0,03–0,05
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 2,0
f 0,06–0,08–0,12 0,06–0,08–0,12 0,06–0,08–0,12 0,04–0,06–0,10 0,06–0,08–0,12 0,08–0,12–0,15 0,01–0,03–0,05

l MLDH .... L12 / L20 / L30 ( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

Drill-ø Cutting Soft Steel General Steel Alloy Steel Stainless Steel Heat-Resistant
Cast Iron Aluminium Alloy
(mm) Cond. ( –200 HB) (200–250 HB) (250–300 HB) (–200 HB) Steels
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,0
f 0,01–0,02–0,03 0,01–0,02–0,03 0,01–0,02–0,03 0,01–0,02–0,03 0,02–0,03–0,04 0,03–0,04–0,06 0,005–0,01–0,02
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,5
f 0,03–0,05–0,07 0,03–0,05–0,07 0,03–0,05–0,07 0,02–0,04–0,07 0,04–0,07–0,10 0,05–0,08–0,12 0,01–0,02–0,03
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 2,0
f 0,04–0,06–0,08 0,04–0,06–0,08 0,04–0,06–0,08 0,04–0,06–0,08 0,04–0,07–0,10 0,05–0,08–0,12 0,01–0,02–0,03

K38 = Japan stock


Micro Long Drills
MLDH-P MLDH-L MLDH ....L/P Type
Internal Coolant Supply

MLDH-P For Pilot Hole Drilling MLDH-L For Deep Hole Drilling

Stock (mm)
P Type for Pilot Hole Drilling L Type for Deep Hole Drilling
5x D 12x D 20x D 30x D
ØD Dimensions Cat. No.
(mm) Cat. No. Stock Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions
L l 5, 12, 20, 30 5 L l 1 2 L l 2 0 L l 3 0 L l
0,80 MLDH 0800P m MLDH 0800L m 8 m m m
3,2 19
0,81 0810P m 0810L m m m m
28
0,82 MLDH 0820P m MLDH 0820L m m m m
3,3 14 60
0,83 0830P m 0830L m m m m
20
0,84 MLDH 0840P m MLDH 0840L m m m m
70
0,85 0850P m 3,4 0850L m m m m 29
9 55
0,86 0860P m 0860L m m m m
0,87 MLDH 0870P m MLDH 0870L m m m m
3,5 21
0,88 0880P m 0880L m m m m 30
15
0,89 MLDH 0890P m MLDH 0890L m m m m
0,90 0900P m 3,6 0900L m 50 m m m
0,91 0910P m 0910L m m m m 31
22
0,92 MLDH 0920P m MLDH 0920L m m m m
3,7
0,93 0930P m 0930L m m m m
65
0,94 MLDH 0940P m MLDH 0940L m m m m 32
16
0,95 0950P m 3,8 0950L m m m m 75
10 23
0,96 0960P m 45 0960L m m m m
0,97 MLDH 0970P m MLDH 0970L m m m m 33
3,9
0,98 0980P m 0980L m m 60 m m
0,99 MLDH 0990P m MLDH 0990L m m 17 m 24 m
4,0 34
1,00 1000P m 1000L m m m m
1,05 MLDH 1050P m 4,2 MLDH 1050L m m 18 m 25 m 36
1,10 MLDH 1100P m 4,4 MLDH 1100L m m 19 m 26 m 80 37
12
1,15 MLDH 1150P m 4,6 MLDH 1150L m m m 28 m 39
20 70
1,20 MLDH 1200P m 4,8 MLDH 1200L m m m 29 m 41
1,25 MLDH 1250P m 5,0 MLDH 1250L m m 21 m 30 m 85 43
1,30 MLDH 1300P m 5,2 MLDH 1300L m m 22 m 31 m 44
55 14
1,35 MLDH 1350P m 5,4 MLDH 1350L m m 23 m 32 m 46 Multi-Drills
1,40 MLDH 1400P m 5,6 MLDH 1400L m m 65 24 m 75 34 m 48
90
1,45 MLDH 1450P m 5,8 MLDH 1450L m m 25 m 35 m 49
1,50 MLDH 1500P m 6,0 MLDH 1500L m m m 36 m 51
16 26
1,55 MLDH 1550P m 6,2 MLDH 1550L m m m 37 m 53
1,60 MLDH 1600P m 6,4 MLDH 1600L m m 27 m 38 m 95 54
80
1,65 MLDH 1650P m 6,6 MLDH 1650L m m 28 m 40 m 56
1,70 MLDH 1700P m 6,8 MLDH 1700L m m 29 m 41 m 58
18 70
1,75 MLDH 1750P m 7,0 MLDH 1750L m m 30 m 42 m 100 60
1,80 MLDH 1800P m 7,2 MLDH 1800L m m m 43 m 61
50 60 31
1,85 MLDH 1850P m 7,4 MLDH 1850L m m m 85 44 m 63
1,90 MLDH 1900P m 7,6 MLDH 1900L m m 32 m 46 m 65
20 103
1,95 MLDH 1950P m 7,8 MLDH 1950L m m 75 33 m 47 m 66
2,00 MLDH 2000P m 8,0 MLDH 2000L m m 34 m 90 48 m 68
PVD Coated Grade: ACV70

K39
Solid Carbide Micro / MINI-DRILLs
MDUS / MDSS Type
Fig.1 Helix angle: 30° Fig.2 Fig.3

l Diameter Ø 0,03–0,19 mm l Diameter Ø 0,20–0,59 mm l Diameter Ø 0,60–1,00 mm


øD Dimensions Pcs./ øD Dimensions Pcs./ øD Dimensions Pcs./
Stock

Stock

Stock
Cat. No. Fig. Pack- Cat. No. Fig. Pack- Cat. No. Fig. Pack-
(mm) l1 l2 ing (mm) l1 l2 ing (mm) l1 l2 ing
0,030 MDUS 0030-30C m 0,3 0,20 MDSS 0020 r 0,60 MDSS 0060 r
0,035 MDUS 0035-30C 0,21 MDSS 0021 r 0,61 MDSS 0061 r
0,040 MDUS 0040-30C m 0,4 0,22 MDSS 0022 r 0,62 MDSS 0062 r
0,045 MDUS 0045-30C 0,23 MDSS 0023 r 0,63 MDSS 0063 r
0,050 MDUS 0050-30C m 0,5 0,24 MDSS 0024 r 0,64 MDSS 0064 r
2,5 7 26
0,055 MDUS 0055-30C 0,25 MDSS 0025 r 0,65 MDSS 0065 r
0,6
0,060 MDUS 0060-30C 0,26 MDSS 0026 r 0,66 MDSS 0066 r
0,065 MDUS 0065-30C 5 0,27 MDSS 0027 r 2 0,67 MDSS 0067 r
0,7
0,070 MDUS 0070-30C 0,28 MDSS 0028 r 0,68 MDSS 0068 r
0,075 MDUS 0075-30C m 0,29 MDSS 0029 r 0,69 MDSS 0069 r
0,8
0,080 MDUS 0080-30C 0,30 MDSS 0030 r 0,70 MDSS 0070 r
0,085 MDUS 0085-30C 0,31 MDSS 0031 r 0,71 MDSS 0071 r
28 1 MDSS 0072
0,090 MDUS 0090-30C 0,32 MDSS 0032 r 3 0,72 r
1,0
0,095 MDUS 0095-30C m 0,33 MDSS 0033 r 0,73 MDSS 0073 r
0,100 MDUS 0100-30C 0,34 MDSS 0034 r 0,74 MDSS 0074 r
28 9 24
0,110 MDUS 0110-30C m 0,35 MDSS 0035 r 0,75 MDSS 0075 r
1,2
0,120 MDUS 0120-30C 0,36 MDSS 0036 r 0,76 MDSS 0076 r
0,120 MDUS 0130-30C m 0,37 MDSS 0037 r 4 0,77 MDSS 0077 r
0,140 MDUS 0140-30C 1,5 0,38 MDSS 0038 r 0,78 MDSS 0078 r
0,150 MDUS 0150-30C 1 0,39 MDSS 0039 r 0,79 MDSS 0079 r
1
0,160 MDUS 0160-30C m 0,40 MDSS 0040 r 0,80 MDSS 0080 r 3 1
0,170 MDUS 0170-30C 1,8 0,41 MDSS 0041 r 0,81 MDSS 0081 r
0,180 MDUS 0180-30C 0,42 MDSS 0042 r 0,82 MDSS 0082 r
0,190 MDUS 0190-30C 1,9 0,43 MDSS 0043 r 0,83 MDSS 0083 r
0,44 MDSS 0044 r 5 0,84 MDSS 0084 r
10 23
0,45 MDSS 0045 r 0,85 MDSS 0085 r
0,46 MDSS 0046 r 0,86 MDSS 0086 r
0,47 MDSS 0047 r 3 0,87 MDSS 0087 r
0,48 MDSS 0048 r 0,88 MDSS 0088 r
0,49 MDSS 0049 r 0,89 MDSS 0089 r
0,50 MDSS 0050 r 0,90 MDSS 0090 r
0,51 MDSS 0051 r 0,91 MDSS 0091 r
0,52 MDSS 0052 r 0,92 MDSS 0092 r
0,53 MDSS 0053 r 0,93 MDSS 0093 r
0,54 MDSS 0054 r 0,94 MDSS 0094 r
r 6 27
Multi-Drills

0,55 MDSS 0055 0,95 MDSS 0095 r


11 22
0,56 MDSS 0056 r 0,96 MDSS 0096 r
0,57 MDSS 0057 r 0,97 MDSS 0097 r
0,58 MDSS 0058 r 0,98 MDSS 0098 r
0,59 MDSS 0059 r 0,99 MDSS 0099 r
1,00 MDSS 0100 r 12 21

MDSS Recommended Cutting Conditions (Wet)


Work 1. The above conditions are recommended under wet
Alloy Steel, Die Steel, Tempered Steel conditions, using water-soluble coolant.
Stainless Steel
Co Pre-hardened Steel (HRC 30–40)
n
Drill-ø d. Spindle Feed rate Step-feed Spindle Feed rate Step-feed Spindle Feed rate Step-feed 2. If machine noises and vibrations are present, please
(mm) (rpm) (mm/min) (mm) (rpm) (mm/min) (mm) (rpm) (mm/min) (mm) adjust the cutting conditions accordingly.
Ø 0,2 26500 50 21200 40 10600 20
3. If the machine cannot achieve the recommended
Ø 0,3 26500 80 21200 60 10600 30 spindle speed, please use the max. spindle speed
0,1D 0,1D available.
Ø 0,4 25900 100 19900 80 9500 40 0,1D
Ø 0,5 25500 150 19100 110 9500 50
h Step feed is recommended for drilling of holes
Ø 1,0 15900 240 0,2D–0,5Dh 12700 190 0,2D–0,5Dh 5600 80 deeper than 3xD.

K40 q=
= Japan stock
Delivery on request
SUMIDIA Coated Drills
MDS... SDC SDC Type
General Features
SUMIDIA Coated SDC type drills for Carbon Fibre Reinforced Plastic
(CFRP) employ Sumitomo Electric Hardmetal‘s proprietary multi-step
point angle.
Combined with a diamond coating, this technology improves the
quality of machined surfaces and extends tool life.

Series
Diameter Point Hole Depth
Type Range (mm) angle (L/D)
Ø 2,0 – 4,0 90°
Characteristics and Applications MDS□□□□□SDC 3 –3
Ø 4,851 – 10,0 130°
l Excellent drilled-hole quality
- Sharp cutting edge shape reduces delamination of fibre
layers and burrs.

Resistant Alloy
Pre-hardened
SUMI-

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Hardened Steel

Stainless
Die Steel
Tempered

Cast iron

Cu Alloy
DCX20

CFRP *
Al Alloy
- Continuously changing point angle disperses load placed DIA

Steel
Steel
45–55 55–60 60–65
HRC HRC HRC
on cutting edge and prevents breakage. Grade Coating
〇 ◎
l Long tool life * CFRP (Carbon Fibre Reinforced Plastic)

- Use of high-strength diamond coating with excellent


adhesion delivers high quality and long tool life. Diameter Ø 2,0–4,0 mm

Performance
Comparison of Machined Surface Finish

Excellent Machined Face Quality


(Prevents Delamination And Burrs) Diameter Ø 4,851–10,0 mm
SDC Concurrent Concurrent Concurrent
A B C

Hole Entrance

Hole Exit

Tool: SUMIDIA coated drill SDC type, Ø 6,375


Competitor A B C´s drill Ø 6,35 & Ø 6,5 Diameter ø 2,0–10,0 mm (mm)
Work Material: CFRP
Cutting Conditions: n = 6.000 rpm, f=0,1 mm/rev, ap =28 mm (Through) Dimensions 3D Type
Dry Ød
DC Cat. No. Dimensions
(mm) Stock
Tool Life Comparison (mm)
L l
2,0 MDS 02000SDC3 m 12,5
Effects of Diamond Coating 2,489 3,0 02489SDC3 m 49 15,0
SDC type Competitor‘s product 3,0 03000SDC3 m 17,5
(After drilling 600 holes) (After drilling 50 holes) 3,3 3,3 MDS 03300SDC3 m 20,0
60
4,0 4,0 04000SDC3 m 22,5 Multi-Drills
4,851 4,851 MDS 04851SDC3 m
76 27,5
5,0 5,0 05000SDC3 m
5,6 5,6 MDS 05600SDC3 m
81 30,0
Margin 6,0 6,0 06000SDC3 m
6,375 6,375 MDS 06375SDC3 m 32,5
83
Flank 7,0 7,0 07000SDC3 m 35,0
7,938 7,938 MDS 07938SDC3 m
90 40,0
Rake Face 8,0 8,0 08000SDC3 m
9,0 9,0 MDS 09000SDC3 m 98 45,0
No delamination More delamination 9,550 9,550 MDS 09550SDC3 m
Low flank wear from cutting edge to flank 105 50,0
10,0 10,0 10000SDC3 m
Stable diamond layer adhesion prevents delamination.
Excellent wear resistance enables high-quality drilling with long tool life. Recommended Cutting Conditions
SDC Work Stacked Plates of CFRP,
Competitor A's Diamond CFRP Only
Co Aluminium Alloys
Coated Drill nd (Dry Machining)
Carbide Drill ØD . (Dry Machining)
Hole
0 100 200 300 400 500 600 vc 80–120–150 40–60–80
–Ø 6,0
Tool: SUMIDIA coated drill SDC type, Ø 6,375 f 0,05–0,08–0,10 0,05–0,05–0,10
Competitor A B C´s drill Ø 6,35 & Ø 6,5 vc 80–100–120 40–60–80
Work Material: CFRP –Ø10,0
Cutting Conditions: n = 6.000 rpm, f=0,1 mm/rev, ap =28 mm (Through) f 0,05–0,08–0,10 0,05–0,05–0,10
Dry ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )

K41
K42
Brazed Carbide MULTI-DRILLs
KDS Type

Description
The new AK type drill features an extra long carbide drill head,
new cutting geometry, coolant holes and ultra hard TiAlN coating
for reliable high productivity drilling.

Advantages l General purpose drill for steels, stainless steels, cast irons
l High productivity drilling even on deep holes up to 7 x D
l Twice the tool life of conventionally coated drills
l Self centering
l Surface finish and tolerances comparable to solid carbide
l Regrindable extra long carbide head halves drill replacement
costs

Series Type
Diameter Hole depth
Remark
range (mm) (L/D)
Short type (MAK Type) Ø 9,5–40,5 –3
First choice general
purpose drill
Long type (LAK Type) Ø 9,5–40,5 –5
Helix angle:
Extra long type (DAK Type) Ø 9,5–40,5 –7 25° ---> 0°

Series
Performance l High efficiency drilling l Optimized drill geometry l Comparison of cutting power
Comparison of coating damage Comparison of damage to drill margin (chip removal capability)
when high speed drilling After 40 min. cut length KDS…AK
TiAlN coated TiN coated KDS…AK Competitor’s drill
Cutting power (N)

KDS…AK type

Chip stuck in flute

Multi-Drills
vc = 120 m/min vc = 60 m/min
After 30 m cut length (600 holes) Competitor’s drill
Drill dia.: 18,0 mm Drill dia.: 18,0 mm vc = 50 m/min Drill dia.: 18,0 mm vc = 50 m/min
Work material: C50 (HB230) f = 0,3 mm/rev Work material: C50 (HB230) f = 0,25 mm/rev Work material: C50 (HB230) f = 0,3 mm/rev
ap = 50 mm ap = 38 mm ap = 90 mm (L/D = 5)

Application l Workpiece material l Automotive parts l Automotive parts


examples - General steel and alloy steel Work material: C50 (HB250) Work material: 42CrMo4 (HB250)

- Low carbon steel


- Die steel KDS …AK KDS …AK

- Stainless steel
Concurrent A Competitor B
- Ductile cast iron
l l l l l l
- Grey cast iron
0 100 200 300
0 100 200 300
Tool life (Holes) Tool life (Holes)

Drill: KDS 180 LAK (Ø 18,0 mm) Drill: KDS 250 MAK (Ø 25,0 mm)
Conditions: vc = 55 m/min, f = 0,25 mm/rev Conditions: vc = 60 m/min, f = 0,25 mm/rev
ap = 70 mm ap= 65 mm

K43
Brazed Carbide MULTI-DRILLs
KDS … MAK Type
Short Type ( 3 x D ) Brazed Carbide Drills with Coolant Holes

Helix angle: 20°


l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm Diameter Ø 15,6–20,0 mm


Dimensions (mm) Short Series (3D) Dimensions (mm) Short Series (3D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL MAK OAL LU LUX (mm) DCON LS PL MAK OAL LU LUX
9,5~ KDS 095 MAK q 15,6 KDS 156 MAK q
10,0 16 48 1,8 100 MAK q 96,8 32 37 15,7 157 MAK q
~10,5 105 MAK q 15,8 158 MAK q
10,6~ KDS 106 MAK q 15,9 159 MAK q
11,0 16 48 2 110 MAK q 102,0 35 40 16,0 20 50 2,9 160 MAK q 132,9 50 58
~11,5 115 MAK q 16,1 161 MAK q
11,6 KDS 116 MAK q 16,2 162 MAK q
11,7 117 MAK q 16,3 163 MAK q
11,8 118 MAK q 16,4 164 MAK q
11,9 119 MAK q 16,5 165 MAK q
12,0 16 48 2,2 120 MAK q 107,2 38 44 16,6 KDS 166 MAK q
12,1 121 MAK q 16,7 167 MAK q
12,2 122 MAK q 16,8 168 MAK q
12,3 123 MAK q 16,9 169 MAK q
12,4 124 MAK q 17,0 20 50 3,1 170 MAK q 138,1 53 61
12,5 125 MAK q 17,1 171 MAK q
12,6 KDS 126 MAK q 17,2 172 MAK q
12,7 127 MAK q 17,3 173 MAK q
12,8 128 MAK q 17,4 174 MAK q
12,9 129 MAK q 17,5 175 MAK q
13,0 16 48 2,4 130 MAK q 112,4 41 47 17,6 KDS 176 MAK q
13,1 131 MAK q 17,7 177 MAK q
13,2 132 MAK q 17,8 178 MAK q
13,3 133 MAK q 17,9 179 MAK q
13,4 134 MAK q 18,0 20 50 3,3 180 MAK q 143,3 56 65
13,5 135 MAK q 18,1 181 MAK q
13,6 KDS 136 MAK q 18,2 182 MAK q
13,7 137 MAK q 18,3 183 MAK q
13,8 138 MAK q 18,4 184 MAK q
13,9 139 MAK q 18,5 185 MAK q
14,0 16 48 2,5 140 MAK q 117,5 44 51 18,6 KDS 186 MAK q
14,1 141 MAK q 18,7 187 MAK q
14,2 142 MAK q 18,8 188 MAK q
14,3 143 MAK q 18,9 189 MAK q
14,4 144 MAK 19,0 25 56 3,5 190 MAK 158,5 59 68
Multi-Drills

q q
14,5 145 MAK q 19,1 191 MAK q
14,6 KDS 146 MAK q 19,2 192 MAK q
14,7 147 MAK q 19,3 193 MAK q
14,8 148 MAK q 19,4 194 MAK q
14,9 148 MAK q 19,5 195 MAK q
15,0 20 50 2,7 150 MAK q 127,7 47 54 19,6 KDS 196 MAK q
15,1 151 MAK q 19,7 197 MAK q
15,2 152 MAK q 19,8 25 56 3,6 198 MAK q 158,6 62 72
15,3 153 MAK q 19,9 199 MAK q
15,4 154 MAK q 20,0 200 MAK q
15,5 155 MAK q

Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)

Diameter Steels Steels Hardened Steels Stainless Steels Ductile Aluminium Titanium Alloys Inconel
(mm) (<250 HB) (250–320 HB ) (45 HRC) (<200 HB) Cast Irons Cast Irons (Ti–6Al–4V) (Inconel 718)
Alloys
vc 50–65–75 50–60–70 30–35–45 35–45–50 55–65–75 60–80–100 70–85–100 20–25–35 10–20–30
–Ø 15
f 0,15–0,3 0,15–0,3 0,1–0,2 0,1–0,2 0,15–0,3 0,2–0,3 0,25–0,35 0,1–0,15 0,08–0,1
vc 50–65–75 50–60–70 35–40–50 35–45–50 60–70–80 60–80–100 70–90–110 20–30–40 10–20–30
–Ø 20
f 0,15–0,35 0,15–0,35 0,15–0,25 0,15–0,25 0,15–0,35 0,2–0,35 0,25–0,4 0,1–0,15 0,08–0,1
vc 55–70–90 55–65–90 35–40–50 35–45–50 60–70–90 60–90–110 75–100–120 25–35–40 15–25–35
–Ø 30,5
f 0,2–0,4 0,2–0,4 0,15–0,25 0,15–0,25 0,2–0,4 0,25–0,4 0,3–0,4 0,1–0,2 0,08–0,12
If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient,
the cutting data can be raised. For more guidance, please contact our technical representative.

K44 q = Delivery on request


Brazed Carbide MULTI-DRILLs
KDS … MAK Type
TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron

Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch

Diameter Ø 20,1–24,5 mm Diameter Ø 24,6– 40,5 mm


Dimensions (mm) Short Series (3D) Dimensions (mm) Short Series (3D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL MAK OAL LU LUX (mm) DCON LS PL MAK OAL LU LUX
20,1 KDS 201 MAK q 24,6 KDS 246 MAK q
20,2 202 MAK q 24,7 247 MAK q
20,3 25 56 3,6 203 MAK q 158,6 62 72 24,8 248 MAK q
20,4 204 MAK q 24,9 249 MAK q
20,5 205 MAK q 25,0 32 60 4,5 250 MAK q 174,5 76 88
20,6 KDS 206 MAK q 25,1 251 MAK q
20,7 207 MAK q 25,2 252 MAK q
20,8 208 MAK q 25,3 253 MAK q
20,9 209 MAK q 25,4 254 MAK q
21,0 25 56 3,8 210 MAK q 158,8 65 75 25,5 255 MAK q
21,1 211 MAK q 25,6 KDS 256 MAK q
21,2 212 MAK q 25,7 257 MAK q
21,3 213 MAK q 25,8 258 MAK q
21,4 214 MAK q 25,9 259 MAK q
21,5 215 MAK q 26,0 32 60 4,7 260 MAK q 179,9 79 92
21,6 KDS 216 MAK q 26,1 261 MAK
q
21,7 217 MAK q –26,5 –265 MAK
21,8 218 MAK q 26,6 KDS 266 MAK
32 60 4,9 q 179,9 81 94
21,9 219 MAK q –27,5 –275 MAK
22,0 25 56 4,0 220 MAK q 164,0 68 79 27,6 KDS 276 MAK
32 60 5,1 q 185,1 83 97
22,1 221 MAK q –28,5 –285 MAK
22,2 222 MAK q 28,6 KDS 286 MAK
32 60 5,3 q 190,3 86 100
22,3 223 MAK q –29,5 –295 MAK
22,4 224 MAK q 29,6 KDS 296 MAK
32 60 5,5 q 190,5 89 104
22,5 225 MAK q –30,5 –305 MAK
22,6 KDS 226 MAK q 30,6 KDS 306 MAK
40 70 5,6 q 210,6 95 112
22,7 227 MAK q –31,5 –315 MAK
22,8 228 MAK q 31,6 KDS 316 MAK
40 70 5,8 q 215,8 98 115
22,9 229 MAK q –32,5 –325 MAK
23,0 25 56 4,2 230 MAK q 164,2 71 82 32,6 KDS 326 MAK
40 70 6,0 q 221,0 101 119
23,1 231 MAK q –33,5 –335 MAK
23,2 232 MAK q 33,6 KDS 336 MAK
40 70 6,2 q 226,2 104 122
23,3 233 MAK q –34,5 –345 MAK
23,4 234 MAK q 34,6 KDS 346 MAK
40 70 6,4 q 231,4 107 125
23,5 235 MAK –35,5 –355 MAK
Multi-Drills
q
23,6 KDS 236 MAK q 35,6 KDS 356 MAK
40 70 6,6 q 231,6 110 128
23,7 237 MAK q –36,5 –365 MAK
23,8 238 MAK q 36,6 KDS 366 MAK
40 70 6,7 q 236,7 113 132
23,9 239 MAK q –37,5 –375 MAK
24,0 32 60 4,4 240 MAK q 174,4 74 86 37,6 KDS 376 MAK
40 70 6,9 q 241,9 116 163
24,1 241 MAK q –38,5 –385 MAK
24,2 242 MAK q 38,6 KDS 386 MAK
40 70 7,1 q 247,1 119 168
24,3 243 MAK q –39,5 –395 MAK
24,4 244 MAK q 39,6 KDS 396 MAK
40 70 7,3 q 252,3 122 173
24,5 245 MAK q –40,5 –405 MAK

How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g., KDS 102 M AK , ACW30 (Grade)

KDS series: Brazed carbide


AK: Brazed carbide and
drill with coolant holes
TiAlN coated drill
Drill diameter
10,2 mm M : 3 x D

K45
Brazed Carbide MULTI-DRILLs
KDS … LAK Type
Long Type ( 5 x D ) Brazed Carbide Drills with Coolant Holes

Helix angle: 20° ---> 6°


l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm Diameter Ø 15,6–20,0 mm


Dimensions (mm) Long Series (5D) Dimensions (mm) Long Series (5D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL LAK OAL LU LUX (mm) DCON LS PL LAK OAL LU LUX
9,5~ KDS 095 LAK q 15,6 KDS 156 LAK q
10,0 16 48 1,8 100 LAK q 116,8 52 57 15,7 157 LAK q
~10,5 105 LAK q 15,8 158 LAK q
10,6~ KDS 106 LAK q 15,9 159 LAK q
11,0 16 48 2 110 LAK q 127,0 57 63 16,0 20 50 2,9 160 LAK q 167,9 83 91
~11,5 115 LAK q 16,1 161 LAK q
11,6 KDS 116 LAK q 16,2 162 LAK q
11,7 117 LAK q 16,3 163 LAK q
11,8 118 LAK q 16,4 164 LAK q
11,9 119 LAK q 16,5 165 LAK q
12,0 16 48 2,2 120 LAK q 132,2 63 69 16,6 KDS 166 LAK q
12,1 121 LAK q 16,7 167 LAK q
12,2 122 LAK q 16,8 168 LAK q
12,3 123 LAK q 16,9 169 LAK q
12,4 124 LAK q 17,0 20 50 3,1 170 LAK q 173,1 87 96
12,5 125 LAK q 17,1 171 LAK q
12,6 KDS 126 LAK q 17,2 172 LAK q
12,7 127 LAK q 17,3 173 LAK q
12,8 128 LAK q 17,4 174 LAK q
12,9 129 LAK q 17,5 175 LAK q
13,0 16 48 2,4 130 LAK q 142,4 67 74 17,6 KDS 176 LAK q
13,1 131 LAK q 17,7 177 LAK q
13,2 132 LAK q 17,8 178 LAK q
13,3 133 LAK q 17,9 179 LAK q
13,4 134 LAK q 18,0 20 50 3,3 180 LAK q 178,3 93 102
13,5 135 LAK q 18,1 181 LAK q
13,6 KDS 136 LAK q 18,2 182 LAK q
13,7 137 LAK q 18,3 183 LAK q
13,8 138 LAK q 18,4 184 LAK q
13,9 139 LAK q 18,5 185 LAK q
14,0 16 48 2,5 140 LAK q 147,5 73 80 18,6 KDS 186 LAK q
14,1 141 LAK q 18,7 187 LAK q
14,2 142 LAK q 18,8 188 LAK q
14,3 143 LAK q 18,9 189 LAK q
14,4 144 LAK 19,0 25 56 3,5 190 LAK 193,5 97 107
Multi-Drills

q q
14,5 145 LAK q 19,1 191 LAK q
14,6 KDS 146 LAK q 19,2 192 LAK q
14,7 147 LAK q 19,3 193 LAK q
14,8 148 LAK q 19,4 194 LAK q
14,9 149 LAK q 19,5 195 LAK q
15,0 20 50 2,7 150 LAK q 157,7 77 85 19,6 KDS 196 LAK q
15,1 151 LAK q 19,7 197 LAK q
15,2 152 LAK q 19,8 25 56 3,6 198 LAK q 198,6 103 113
15,3 153 LAK q 19,9 199 LAK q
15,4 154 LAK q 20,0 200 LAK q
15,5 155 LAK q

Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)

Diameter Steels Steels Hardened Steels Stainless Steels Ductile


Cast Irons
Aluminium Titanium Alloys Inconel
(mm) (<250 HB ) (250–320 HB ) (45 HRC) (<200 HB) Cast Irons Alloys (Ti–6Al–4V) (Inconel 718)
vc 50–65–75 50–60–70 30–35–45 35–45–50 55–65–75 60–80–100 70–85–100 20–25–35 10–20–30
–Ø 15
f 0,15–0,3 0,15–0,3 0,1–0,2 0,1–0,2 0,15–0,3 0,2–0,3 0,25–0,35 0,1–0,15 0,08–0,1
vc 50–65–75 50–60–70 35–40–50 35–45–50 60–70–80 60–80–100 70–90–110 20–30–40 10–20–30
–Ø 20
f 0,15–0,35 0,15–0,35 0,15–0,25 0,15–0,25 0,15–0,35 0,2–0,35 0,25–0,4 0,1–0,15 0,08–0,1
vc 55–70–90 55–65–90 35–40–50 35–45–50 60–70–90 60–90–110 75–100–120 25–35–40 15–25–35
–Ø 30,5
f 0,2–0,4 0,2–0,4 0,15–0,25 0,15–0,25 0,2–0,4 0,25–0,4 0,3–0,4 0,1–0,2 0,08–0,12
If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient,
the cutting data can be raised. For more guidance, please contact our technical representative.

K46 q = Delivery on request


Brazed Carbide MULTI-DRILLs
KDS … LAK Type
TiAlN Coated Brazed Carbide Multi-Drills for General Steels, Cast Iron & Ductile Cast Iron

Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch

Diameter Ø 20,1–24,5 mm Diameter Ø 24,6–40,5 mm


Dimensions (mm) Long Series (5D) Dimensions (mm) Long Series (5D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL LAK OAL LU LUX (mm) DCON LS PL LAK OAL LU LUX
20,1 KDS 201 LAK q 24,6 KDS 246 LAK q
20,2 202 LAK q 24,7 247 LAK q
20,3 25 56 3,6 203 LAK q 198,6 103 113 24,8 248 LAK q
20,4 204 LAK q 24,9 249 LAK q
20,5 205 LAK q 25,0 32 60 4,5 250 LAK q 229,5 127 140
20,6 KDS 206 LAK q 25,1 251 LAK q
20,7 207LAK q 25,2 252 LAK q
20,8 208 LAK q 25,3 253 LAK q
20,9 209 LAK q 25,4 254 LAK q
21,0 25 56 3,8 210 LAK q 198,8 107 118 25,5 255 LAK q
21,1 211 LAK q 25,6 KDS 256 LAK q
21,2 212 LAK q 25,7 257 LAK q
21,3 213 LAK q 25,8 258 LAK q
21,4 214 LAK q 25,9 259 LAK q
32 60 4,7 234,7 133 146
21,5 215 LAK q 26,0 260 LAK q
21,6 KDS 216 LAK q 26,1 261 LAK
q
21,7 217 LAK q –26,5 –265 LAK
21,8 218 LAK q 26,6 KDS 266 LAK
32 60 4,9 q 239,9 137 151
21,9 219 LAK q –27,5 –275 LAK
22,0 25 56 4,0 220 LAK q 204,0 113 124 27,6 KDS 276 LAK
32 60 5,1 q 245,1 143 157
22,1 221 LAK q –28,5 –285 LAK
22,2 222 LAK q 28,6 KDS 286 LAK
32 60 5,3 q 250,3 147 162
22,3 223 LAK q –29,5 –295 LAK
22,4 224 LAK q 29,6 KDS 296 LAK
32 60 5,5 q 260,5 152 167
22,5 225 LAK q –30,5 –305 LAK
22,6 KDS 226 LAK q 30,6 KDS 306 LAK
40 70 5,6 q 280,6 166 187
22,7 227 LAK q –31,5 –315 LAK
22,8 228 LAK q 31,6 KDS 316 LAK
40 70 5,8 q 285,8 172 190
22,9 229 LAK q –32,5 –325 LAK
23,0 25 56 4,2 230 LAK q 214,2 117 129 32,6 KDS 326 LAK
40 70 6,0 q 291,0 175 194
23,1 231 LAK q –33,5 –335 LAK
23,2 232 LAK q 33,6 KDS 336 LAK
40 70 6,2 q 296,2 177 197
23,3 233 LAK q –34,5 –345 LAK
23,4 234 LAK q 34,6 KDS 346 LAK
40 70 6,4 q 301,4 180 200
23,5 235 LAK –35,5 –355 LAK
Multi-Drills
q
23,6 KDS 236 LAK q 35,6 KDS 356 LAK
40 70 6,6 q 306,6 183 203
23,7 237 LAK q –36,5 –365 LAK
23,8 238 LAK q 36,6 KDS 366 LAK
40 70 6,7 q 311,7 188 207
23,9 239 LAK q –37,5 –375 LAK
24,0 32 60 4,4 240 LAK q 224,4 123 135 37,6 KDS 376 LAK
40 70 6,9 q 321,9 193 243
24,1 241 LAK q –38,5 –385 LAK
24,2 242 LAK q 38,6 KDS 386 LAK
40 70 7,1 q 327,1 198 248
24,3 243 LAK q –39,5 –395 LAK
24,4 244 LAK q 39,6 KDS 396 LAK
40 70 7,3 q 332,3 203 253
24,5 245 LAK q –40,5 –405 LAK

How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g., KDS 102 L AK , ACW30 (Grade)

KDS series: Brazed carbide


AK: Brazed carbide and
drill with coolant holes
TiAlN coated drill
Drill diameter
10,2 mm L : 5 x D

K47
Brazed Carbide MULTI-DRILLs
KDS … DAK Type
Extra Long Type ( 7 x D ) Brazed Carbide Drills with Coolant Holes

Helix angle: 20° ---> 0°


l2 = Effective drilling length

Diameter Ø 9,5–15,5 mm Diameter Ø 15,6–20,0 mm


Dimensions (mm) Extra Long Series (7D) Dimensions (mm) Extra Long Series (7D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL DAK OAL LU LUX (mm) DCON LS PL DAK OAL LU LUX
9,5~ KDS 095 DAK q 15,6 KDS 156 DAK q
10,0 16 48 1,8 100 DAK q 141,8 75 80 15,7 157 DAK q
~10,5 105 DAK q 15,8 158 DAK q
10,6~ KDS 106 DAK q 15,9 159 DAK q
11,0 16 48 2 110 DAK q 152,0 81 87 16,0 20 50 2,9 160 DAK q 207,9 121 129
~11,5 115 DAK q 16,1 161 DAK q
11,6 KDS 116 DAK q 16,2 162 DAK q
11,7 117 DAK q 16,3 163 DAK q
11,8 118 DAK q 16,4 164 DAK q
11,9 119 DAK q 16,5 165 DAK q
12,0 16 48 2,2 120 DAK q 162,2 91 97 16,6 KDS 166 DAK q
12,1 121 DAK q 16,7 167 DAK q
12,2 122 DAK q 16,8 168 DAK q
12,3 123 DAK q 16,9 169 DAK q
12,4 124 DAK q 17,0 20 50 3,1 170 DAK q 218,1 129 138
12,5 125 DAK q 17,1 171 DAK q
12,6 KDS 126 DAK q 17,2 172 DAK q
12,7 127 DAK q 17,3 173 DAK q
12,8 128 DAK q 17,4 174 DAK q
12,9 129 DAK q 17,5 175 DAK q
13,0 16 48 2,4 130 DAK q 177,4 99 106 17,6 KDS 176 DAK q
13,1 131 DAK q 17,7 177 DAK q
13,2 132 DAK q 17,8 178 DAK q
13,3 133 DAK q 17,9 179 DAK q
13,4 134 DAK q 18,0 20 50 3,3 180 DAK q 223,3 136 145
13,5 135 DAK q 18,1 181 DAK q
13,6 KDS 136 DAK q 18,2 182 DAK q
13,7 137 DAK q 18,3 183 DAK q
13,8 138 DAK q 18,4 184 DAK q
13,9 139 DAK q 18,5 185 DAK q
14,0 16 48 2,5 140 DAK q 182,5 106 113 18,6 KDS 186 DAK q
14,1 141 DAK q 18,7 187 DAK q
14,2 142 DAK q 18,8 188 DAK q
14,3 143 DAK q 18,9 189 DAK q
14,4 144 DAK 19,0 25 56 3,5 190 DAK 243,5 144 154
Multi-Drills

q q
14,5 145 DAK q 19,1 191 DAK q
14,6 KDS 146 DAK q 19,2 192 DAK q
14,7 147 DAK q 19,3 193 DAK q
14,8 148 DAK q 19,4 194 DAK q
14,9 149 DAK q 19,5 195 DAK q
15,0 20 50 2,7 150 DAK q 197,7 114 122 19,6 KDS 196 DAK q
15,1 151 DAK q 19,7 197 DAK q
15,2 152 DAK q 19,8 25 56 3,6 198 DAK q 248,6 151 161
15,3 153 DAK q 19,9 199 DAK q
15,4 154 DAK q 20,0 200 DAK q
15,5 155 DAK q

Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)

Diameter Steels Steels Die Steels


Ductile Cast Irons Remarks
(mm) (<250 HB ) (250–320 HB ) (about 250 HB )
vc 40–65–90 40–60–90 40–50–70 50–70–100 To avoid the drill bending, which can cause
–Ø 15
f 0,15–0,2–0,3 0,1–0,2–0,25 0,1–0,2–0,25 0,2–0,3–0,35 breakage, please pre-drill or reduce the cutting
vc 40–65–90 40–60–90 40–50–70 50–70–100 conditions at the entrance of hole:
–Ø 20
f 0,2–0,3–0,4 0,15–0,25–0,35 0,15–0,25–0,3 0,2–0,35–0,4
vc 40–70–90 40–65–90 40–55–70 50–70–100 RPM: 100–300
–Ø 30,5 f: 0,05–0,08 mm/rev
f 0,2–0,35–0,45 0,2–0,3–0,4 0,2–0,3–0,35 0,25–0,4–0,5

K48 q = Delivery on request


Brazed Carbide MULTI-DRILLs
KDS … DAK Type
TiAlN Coated Brazed Carbide Multi-Drills for General Steels & Ductile Cast Iron

Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch

Diameter Ø 20,1–24,5 mm Diameter Ø 24,6–40,5 mm


Dimensions (mm) Extra Long Series (7D) Dimensions (mm) Extra Long Series (7D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL DAK OAL LU LUX (mm) DCON LS PL DAK OAL LU LUX
20,1 KDS 201 DAK q 24,6 KDS 246 DAK q
20,2 202 DAK q 24,7 247 DAK q
20,3 25 56 3,6 203 DAK q 248,6 151 161 24,8 248 DAK q
20,4 204 DAK q 24,9 249 DAK q
20,5 205 DAK q 25,0 32 60 4,5 250 DAK q 294,5 187 200
20,6 KDS 206 DAK q 25,1 251 DAK q
20,7 207 DAK q 25,2 252 DAK q
20,8 208 DAK q 25,3 253 DAK q
20,9 209 DAK q 25,4 254 DAK q
21,0 25 56 3,8 210 DAK q 248,8 155 166 25,5 255 DAK q
21,1 211 DAK q 25,6 KDS 256 DAK q
21,2 212 DAK q 25,7 257 DAK q
21,3 213 DAK q 25,8 258 DAK q
21,4 214 DAK q 25,9 259 DAK q
21,5 215 DAK q 26,0 32 60 4,7 260 DAK q 304,7 197 210
21,6 KDS 216 DAK q 26,1 261 DAK
q
21,7 217 DAK q –26,5 –265 DAK
21,8 218 DAK q 26,6 KDS 266 DAK
32 60 4,9 q 309,9 201 215
21,9 219 DAK q –27,5 –275 DAK
22,0 25 56 4,0 220 DAK q 259,0 166 177 27,6 KDS 276 DAK
32 60 5,1 q 315,1 206 200
22,1 221 DAK q –28,5 –285 DAK
22,2 222 DAK q 28,6 KDS 286 DAK
32 60 5,3 q 325,3 215 230
22,3 223 DAK q –29,5 –295 DAK
22,4 224 DAK q 29,6 KDS 296 DAK
32 60 5,5 q 335,5 225 240
22,5 225 DAK q –30,5 –305 DAK
22,6 KDS 226 DAK q 30,6 KDS 306 DAK
40 70 5,6 q 350,6 229 245
22,7 227 DAK q –31,5 –315 DAK
22,8 228 DAK q 31,6 KDS 316 DAK
40 70 5,8 q 360,8 234 250
22,9 229 DAK q –32,5 –325 DAK
23,0 25 56 4,2 230 DAK q 274,2 174 186 32,6 KDS 326 DAK
40 70 6,0 q 371,0 243 260
23,1 231 DAK q –33,5 –335 DAK
23,2 232 DAK q 33,6 KDS 336 DAK
40 70 6,2 q 381,2 253 270
23,3 233 DAK q –34,5 –345 DAK
23,4 234 DAK q 34,6 KDS 346 DAK
40 70 6,4 q 391,4 257 275
23,5 235 DAK –35,5 –355 DAK
Multi-Drills
q
23,6 KDS 236 DAK q 35,6 KDS 356 DAK
40 70 6,6 q 396,6 262 280
23,7 237 DAK q –36,5 –365 DAK
23,8 238 DAK q 36,6 KDS 366 DAK
40 70 6,7 q 406,7 271 290
23,9 239 DAK q –37,5 –375 DAK
24,0 32 60 4,4 240 DAK q 284,4 178 190 37,6 KDS 376 DAK
40 70 6,9 q 416,9 292 338
24,1 241 DAK q –38,5 –385 DAK
24,2 242 DAK q 38,6 KDS 386 DAK
40 70 7,1 q 422,1 296 343
24,3 243 DAK q –39,5 –395 DAK
24,4 244 DAK q 39,6 KDS 396 DAK
40 70 7,3 q 427,3 300 348
24,5 245 DAK q –40,5 –405 DAK

How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g., KDS 102 D AK , ACW30 (Grade)

KDS series: Brazed carbide


AK: Brazed carbide and
drill with coolant holes
TiAlN coated drill
Drill diameter
10,2 mm D : 7 x D

K49
Brazed Carbide MULTI-DRILLs ( Available on Request )

KDS … FA Type
Extra Long Type (10 x D) Brazed Carbide Drills with Coolant Holes

Specification:
- Brazed carbide (Grade: G10E) drill
Helix angle: 25° ---> 0° with coolant holes
l2 = Effective drilling length - Shank with whistle notch

Diameter Ø 8,0–15,0 mm Diameter Ø 15,1–19,5 mm


Dimensions (mm) Extra Long Series (10D) Dimensions (mm) Extra Long Series (10D)
Drill Drill
DC Shank Head Cat. No. Stock Dimensions (mm) DC Shank Head Cat. No. Stock Dimensions (mm)
(mm) DCON LS PL FA10 OAL LUX (mm) DCON LS PL FA10 OAL LUX
8,0 KDS 080 FA10 19,6 KDS 196 FA10
16 48 1,5 q 156,5 93 25 56 3,6 q 318,6 225
–8,5 –085 FA10 –20,5 –205 FA10
8,6 KDS 086 FA10 20,6 KDS 206 FA10
16 48 1,6 q 171,6 104 25 56 3,8 q 328,8 236
–9,5 –095 FA10 –21,5 –215 FA10
9,6 KDS 096 FA10 21,6 KDS 216 FA10
16 48 1,8 q 181,8 115 25 56 4,0 q 344,0 247
–10,5 –105 FA10 –22,5 –225 FA10
10,6 KDS 106 FA10 22,6 KDS 226 FA10
16 48 2,0 q 197,0 126 25 56 4,2 q 354,2 258
–11,5 –115 FA10 –23,5 –235 FA10
11,6 KDS 116 FA10 23,6 KDS 236 FA10
16 48 2,2 q 207,2 137 32 60 4,4 q 374,4 269
–12,5 –125 FA10 –24,5 –245 FA10
12,6 KDS 126 FA10 24,6 KDS 246 FA10
16 48 2,4 q 222,4 148 32 60 4,5 q 384,5 280
–13,5 –135 FA10 –25,5 –255 FA10
13,6 KDS 136 FA10 25,6 KDS 256 FA10
16 48 2,5 q 232,5 159 32 60 4,7 q 399,7 291
–14,5 –145 FA10 –26,5 –265 FA10
14,6 KDS 146 FA10 26,6 KDS 266 FA10
20 50 2,7 q 247,7 170 32 60 4,9 q 409,9 302
–15,5 –155 FA10 –27,5 –275 FA10
15,6 KDS 156 FA10 27,6 KDS 276 FA10
20 50 2,9 q 262,9 181 32 60 5,1 q 425,1 313
–16,5 –165 FA10 –28,5 –285 FA10
16,6 KDS 166 FA10 28,6 KDS 286 FA10
20 50 3,1 q 273,1 192 32 60 5,3 q 435,3 324
–17,5 –175 FA10 –29,5 –295 FA10
17,6 KDS 176 FA10 29,6 KDS 296 FA10
20 50 3,3 q 288,3 203 32 60 5,5 q 450,5 335
–18,5 –185 FA10 –30,5 –305 FA10
18,6 KDS 186 FA10
25 56 3,5 q 303,5 214
–19,5 –195 FA10

Brazed Carbide Multi-Drills for Cast Irons and Aluminium Alloys

How to Order
Multi-Drills

Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.

E.g., KDS 102 FA 10 ,G10E (Grade)

KDS series: Brazed carbide


drill with coolant holes 10: Effective drilling length

Drill diameter FA: Extra long type brazed carbide drill with
10,2 mm special flutes (Helix angle: 25° a 0°)

Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)

Diameter
Cast Irons Aluminium Alloys Remarks
(mm)
30–55–60 50–70–90
–Ø 12 To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions
0,1–0,2–0,25 0,1–0,2–0,3
at the entrance of hole; RPM: 100–300, f : 0,05–0,08 mm/rev.
40–60–70 60–70–100
–Ø 20
0,2–0,3–0,4 0,3–0,35–0,5 Higher feed rates and deep holes require high coolant pressure.
40–60–70 70–100–150 Cutting fluid : Water soluble oil
–Ø 30 Cutting fluid pressure : 4–10 bar
0,3–0,4–0,5 0,3–0,4–0,5

K50 q = Delivery on request


Replaceable Head Type MULTI-DRILLs
SMD Type

General Features
Fast accurate and ideal for drilling steels, this newly developed drill
from SUMITOMO gives similar hole accuracy to that of regrindable
drills renowned within the industry as being the ultimate hole making
tool.

Advantages l Available in diameters ranging from 12,0–42,5 mm


l Drilling Depths 1,5–12 x Diameter
l Optimised heat dissipation via precisely located coolant holes
l Maximised rigidity from newly developed clamping system
l High performance drilling of precision holes from solid
l 3 different types of head for general and smooth cutting (MTL type, MEL type)
and new MFS type for drilling in non-flat surfaces.

The newly developed tungsten carbide substrate


with it’s ultra hard smooth coating proved that
against competition users can expect to see Edge security comes from replaceable drilling
holes with tolerances similar to that of reaming heads bolted to fixed radial serrations which
and tool life almost doubled. provide a rigid and precise clamping platform.

Specially treated toughened steel body to


resist wear and rust

Through coolant holes positioned to


optimise coolant pressure and direction.

Multi-Drills

Drilling Precision Application Example


SMD Type Multi-Drill Multi-Drill:
Concurrent A SMD Normal wear
Competitor B
Brazed drill

3 Times
Hole diameter (mm)

Life !
after 900 holes (–34 m)

Concurrent A: Large wear


SMD-MultiDrill

Conventional Fixed at 70 pcs/reg.


Brazed Drill (Drilling length 16 m)
after 900 holes (–34 m)

Competitor B: Edge chipping


Number of holes Number of Workpieces

Drill: Ø 18,0 mm Work material: 34CrMo4 (HB235–302)


Work material: C50 Drill: Ø 18,0 mm
Conditions: vc = 70 m/min, f = 0,25 mm/rev Conditions: vc = 70 m/min, f = 0,25 mm/rev
ap = 38 mm (through), Water soluble after 670 holes (–25 m) ap = 38 mm (through), Water soluble

K51
Replaceable Head Type Drill Holder
SMDH Type
Shank Type: Shank Type:
Holder 3D / 5D / 8D Whistle notch type Holder 1,5D Weldon type
l1 l2

ØDm7

Ødh6
140°

140°
ØDm7

Ød2
Ødh6
l3 l2 l3
L L

Shank Type:
Holder 12D Cylindrical type
l1 l2
ØDm7
140°

Ødh6
Ød2
l3
L

l 2 = Effective drilling length

Holder (mm)

Dimensions Series (1,5D) Series (3D) Series (5D) Series (8D) Series (12D)
Related
Drill Head Shank Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Drill Heads
DMTL / DMEL
ØD l1 Ød l3 S L l2 Ød2 M3 L l2 M5 L l2 M8 L l2 12D L l2 Ød2

12,0 2,2 SMDH 120  91 25,5 20  107,2 43,5  132,2 68,5 1200–1249
12,5 2,3 SMDH 125  91 25,5 20  107,3 43,5  132,3 68,5 1250–1299
16 48
13,0 2,4 SMDH 130  92 27,5 20  112,4 46,5  142,4 73,5 1300–1349
14,0 2,5 SMDH 140  96 31,5 20  119,0 52,5  149,0 81,5  194,0 124,5  238,5 168,5 20 1350–1450
15,0 2,7 SMDH 150  100 32,0 25  129,2 55,0  159,2 86,0  204,2 133,0  253,0 180,0 25 1451–1550
16,0 2,9 SMDH 160  103 35,0 25  134,4 59,0  169,4 92,0 214,4 141,0  265,5 192,0 25 1551–1650
20 50
17,0 3,1 SMDH 170  105 35,5 25  139,6 62,5  174,6 97,5  224,6 150,5  278,1 203,5 25 1651–1750
18,0 3,3 SMDH 180  107 39,7 25  144,8 66,5  179,8 103,5  229,8 158,5  290,5 215,5 25 1751–1850
19,0 3,5 SMDH 190  115 40,5 30  160,1 69,5  195,0 108,5  255,0 167,5  309,1 228,5 30 1851–1950
20,0 3,6 SMDH 200  118 43,0 30  160,1 73,0  200,1 114,0  265,1 175,0  321,4 240,0 30 1951–2050
21,0 3,8 25 56 SMDH 210  119 44,0 30  160,3 76,0  200,3 119,0  270,3 184,0  333,9 252,0 30 2051–2150
22,0 4,0 SMDH 220  121 47,0 30  165,1 80,0  205,1 125,0  275,1 192,0  347,0 264,0 30 2151–2280
23,0 4,2 SMDH 230  122 46,5 30  164,8 82,5  214,8 129,5  284,8 200,5  359,0 275,5 30 2281–2380
24,0 4,4 SMDH 240  129 49,5 37  174,6 86,5  224,6 135,5  299,6 208,5  376,1 284,5 37 2381–2480
25,0 4,6 SMDH 250  129 49,0 37  174,6 88,0  229,6 140,0  304,6 217,0  388,4 300,0 37 2481–2580
26,0 4,7 SMDH 260  132 52,0 37  179,7 92,0  234,7 146,0  314,7 225,0 2581–2680
Multi-Drills

27,0 4,9 32 60 SMDH 270  133 53,0 37  179,9 94,0  239,9 151,0  324,9 234,0 2681–2780
28,0 5,1 SMDH 280  135 54,5 37  185,1 96,5  245,1 156,5  330,1 241,5 2781–2880
29,0 5,3 SMDH 290  136 55,5 37  190,3 99,5  250,3 161,5  340,3 250,5 2881–2980
30,0 5,5 SMDH 300  139 58,5 37  190,5 104,5  260,5 167,5  350,5 259,5 2981–3050
Drill order description example: SMDH210M3, drill heads a K59/H60

1
Recommended Torque Spare Parts
Screw Screw Wrench
Applicable Insert Applicable Holder

BXD 02208 IP 0,8–1,0 SMDT 1200 – 1550 D M L BXD 02208 IP TRDR 08 IP SMDT 120 – 150 M
BXD 02509 IP 0,9–1,2 SMDT 1551 – 1850 D M L BXD 02509 IP TRDR 10 IP SMDT 160 – 180 M
BXD 03011 IP 1,8–2,4 SMDT 1851 – 2150 D M L BXD 03011 IP TRDR 15 IP SMDT 190 – 210 M
BXD 03512 IP 2,8–3,7 SMDT 2151 – 2480 D M L BXD 03512 IP TRDR 15 IP SMDT 220 – 240 M
BXD 04014 IP 4,1–5,5 SMDT 2481 – 2780 D M L BXD 04014 IP TRDR 20 IP SMDT 250 – 270 M
BXD 04515 IP 5,0–6,6 SMDT 2781 – 3050 D M L BXD 04515 IP TRDR 25 IP SMDT 280 – 300 M

K52 l = Euro stock


MTL Type for General Cutting Regrindable Drill Head Insert
(Carbon Steel, Alloy Steel, Nodular Cast Iron) SMDT… D MTL Type

PVD coated grade: ACX70

Type MTL

DC h7
140°
LF
PL

Drill Head (Insert)


Ø 12,0–15,3 mm Ø 15,4–18,7 mm Ø 18,8–30,5 mm
DC DC DC
Cat. No. Stock PL LF Cat. No. Stock PL LF Cat. No. Stock PL LF
(mm) (mm) (mm)
12,0 SMDT 1200 D MTL l 2,2 15,4 SMDT 1540 D MTL l 2,8 18,8 SMDT 1880 D MTL l 3,4
8,3
12,1 1210 D MTL l 2,2 15,5 1550 D MTL l 2,8 18,9 1890 D MTL l 3,4
12,2 1220 D MTL l 2,2 6,9 15,6 SMDT 1560 D MTL l 2,8 19,0 1900 D MTL l 3,5
12,3 1230 D MTL l 2,2 15,7 1570 D MTL l 2,9 19,1 1910 D MTL l 3,5
10,1
12,4 1240 D MTL l 2,3 15,8 1580 D MTL l 2,9 19,2 1920 D MTL l 3,5
12,5 SMDT 1250 D MTL l 2,3 15,9 1590 D MTL l 2,9 19,3 1930 D MTL l 3,5
12,6 1260 D MTL l 2,3 16,0 1600 D MTL l 2,9 19,4 1940 D MTL l 3,5
8,7
12,7 1270 D MTL l 2,3 7,1 16,1 1610 D MTL l 2,9 19,5 1950 D MTL l 3,5
12,8 1280 D MTL l 2,3 16,2 1620 D MTL l 2,9 19,6 SMDT 1960 D MTL l 3,6
12,9 1290 D MTL l 2,3 16,3 1630 D MTL l 3,0 19,7 1970 D MTL l 3,6
13,0 SMDT 1300 D MTL l 2,4 16,4 1640 D MTL l 3,0 19,8 1980 D MTL l 3,6
10,5
13,1 1310 D MTL l 2,4 16,5 1650 D MTL l 3,0 19,9 1990 D MTL l 3,6
13,2 1320 D MTL l 2,4 7,3 16,6 SMDT 1660 D MTL l 3,0 20,0 2000 D MTL l 3,6
13,3 1330 D MTL l 2,4 16,7 1670 D MTL l 3,0 20,5 SMDT 2050 D MTL l 3,7
13,4 1340 D MTL l 2,4 16,8 1680 D MTL l 3,1 21,0 SMDT 2100 D MTL l 3,8
11,0
13,5 SMDT 1350 D MTL l 2,5 16,9 1690 D MTL l 3,1 21,5 2150 D MTL l 3,9
13,6 1360 D MTL l 2,5 17,0 1700 D MTL l 3,1 9,2 22,0 SMDT 2200 D MTL l 4,0
11,0
13,7 1370 D MTL l 2,5 17,1 1710 D MTL l 3,1 22,5 2250 D MTL l 4,1
13,8 1380 D MTL l 2,5 17,2 1720 D MTL l 3,1 23,0 SMDT 2300 D MTL l 4,2
11,0
13,9 1390 D MTL l 2,5 17,3 1730 D MTL l 3,1 23,5 2350 D MTL l 4,3
14,0 1400 D MTL l 2,5 7,8 17,4 1740 D MTL l 3,2 24,0 SMDT 2400 D MTL l 4,4
11,0
14,1 1410 D MTL l 2,6 17,5 1750 D MTL l 3,2 24,5 2450 D MTL l 4,5
14,2 1420 D MTL l 2,6 17,6 SMDT 1760 D MTL l 3,2 25,0 SMDT 2500 D MTL l 4,5
11,3
14,3 1430 D MTL l 2,6 17,7 1770 D MTL l 3,2 25,5 2550 D MTL l 4,6
14,4 1440 D MTL l 2,6 17,8 1780 D MTL l 3,2 26,0 SMDT 2600 D MTL l 4,7
11,7
14,5 1450 D MTL l 2,6 17,9 1790 D MTL l 3,3 26,5 2650 D MTL l 4,8
14,6 SMDT 1460 D MTL l 2,7 18,0 1800 D MTL l 3,3 27,0 SMDT 2700 D MTL l 4,9
9,6 12,2
14,7 1470 D MTL l 2,7 18,1 1810 D MTL l 3,3 27,5 2750 D MTL l 5,0
14,8 1480 D MTL l 2,7 18,2 1820 D MTL l 3,3 28,0 SMDT 2800 D MTL l 5,1
12,6
14,9 1490 D MTL l 2,7 18,3 1830 D MTL l 3,3 28,5 2850 D MTL l 5,2
15,0 1500 D MTL l 2,7 8,3 18,4 1840 D MTL l 3,3 29,0 SMDT 2900 D MTL l 5,3
13,1
15,1 1510 D MTL l 2,7 18,5 1850 D MTL l 3,4 29,5 2950 D MTL l 5,4
15,2 1520 D MTL l 2,8 18,6 SMDT 1860 D MTL l 3,4 30,0 SMDT 3000 D MTL l 5,5
Multi-Drills
10,1 13,5
15,3 1530 D MTL l 2,8 18,7 1870 D MTL l 3,4 30,5 3050 D MTL l 5,6

Recommended Cutting Conditions


For using 3 x D and 5 x D type drills For using 8 x D and 12 x D type drills
Work material General steel Harden steel Nodular Work material General steel Harden steel Nodular
Drill Ø (mm) (HB250–320) (HRC45) cast iron Drill Ø (mm) (HB250–320) (HRC45) cast iron
vc 70 – 100 – 120 40 – 60 – 90 50 – 60 – 80 vc 50 – 70 – 80 30 – 50 – 70 40 – 50 – 70
~ 16,0 ~ 16,0
f 0,15 – 0,2 – 0,3 0,1 – 0,15 – 0,2 0,2 – 0,25 – 0,3 f 0,15 – 0,2 – 0,3 0,1 – 0,15 – 0,2 0,2 – 0,25 – 0,3

vc 70 – 100 – 120 40 – 70 – 90 50 – 70 – 90 vc 50 – 70 – 80 30 – 50 – 70 40 – 60 – 80
~ 20,0 ~ 20,0
f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,25 – 0,35 f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,25 – 0,35

vc 70 – 100 – 120 40 – 60 – 90 50 – 70 – 90 ~ 25,0 (12D) v c 50 – 70 – 80 30 – 50 – 70 40 – 60 – 80


~ 30,8
f 0,2 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,25 – 0,3 – 0,35 ~ 30,5 (8D) f 0,2 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,25 – 0,3 – 0,35

Note: High cutting performance is enhanced when using a high quality [ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
machine and rigid set up.

K53
Regrindable Drill Head Insert MEL Type for Smooth Cutting

SMDT… D MEL Type (Soft Steel, Stainless Steel, Grey Cast Iron)

PVD coated grade: ACX80

Type MEL

DC h7
140°
LF
PL

Drill Head (Insert)


Ø 12,0–15,3 mm Ø 15,4–18,7 mm Ø 18,8–30,5 mm
DC DC DC
Cat. No. Stock PL LF Cat. No. Stock PL LF Cat. No. Stock PL LF
(mm) (mm) (mm)
12,0 SMDT 1200 D MEL l 2,2 15,4 SMDT 1540 D MEL l 2,8 18,8 SMDT 1880 D MEL l 3,4
8,3
12,1 1210 D MEL l 2,2 15,5 1550 D MEL l 2,8 18,9 1890 D MEL l 3,4
12,2 1220 D MEL l 2,2 6,9 15,6 SMDT 1560 D MEL l 2,8 19,0 1900 D MEL l 3,5
12,3 1230 D MEL l 2,2 15,7 1570 D MEL l 2,9 19,1 1910 D MEL l 3,5
10,1
12,4 1240 D MEL l 2,3 15,8 1580 D MEL l 2,9 19,2 1920 D MEL l 3,5
12,5 SMDT 1250 D MEL l 2,3 15,9 1590 D MEL l 2,9 19,3 1930 D MEL l 3,5
12,6 1260 D MEL l 2,3 16,0 1600 D MEL l 2,9 19,4 1940 D MEL l 3,5
8,7
12,7 1270 D MEL l 2,3 7,1 16,1 1610 D MEL l 2,9 19,5 1950 D MEL l 3,5
12,8 1280 D MEL l 2,3 16,2 1620 D MEL l 2,9 19,6 SMDT 1960 D MEL l 3,6
12,9 1290 D MEL l 2,3 16,3 1630 D MEL l 3,0 19,7 1970 D MEL l 3,6
13,0 SMDT 1300 D MEL l 2,4 16,4 1640 D MEL l 3,0 19,8 1980 D MEL l 3,6
10,5
13,1 1310 D MEL l 2,4 16,5 1650 D MEL l 3,0 19,9 1990 D MEL l 3,6
13,2 1320 D MEL l 2,4 7,3 16,6 SMDT 1660 D MEL l 3,0 20,0 2000 D MEL l 3,6
13,3 1330 D MEL l 2,4 16,7 1670 D MEL l 3,0 20,5 SMDT 2050 D MEL l 3,7
13,4 1340 D MEL l 2,4 16,8 1680 D MEL l 3,1 21,0 SMDT 2100 D MEL l 3,8
11,0
13,5 SMDT 1350 D MEL l 2,5 16,9 1690 D MEL l 3,1 21,5 2150 D MEL l 3,9
13,6 1360 D MEL l 2,5 17,0 1700 D MEL l 3,1 9,2 22,0 SMDT 2200 D MEL l 4,0
11,0
13,7 1370 D MEL l 2,5 17,1 1710 D MEL l 3,1 22,5 2250 D MEL l 4,1
13,8 1380 D MEL l 2,5 17,2 1720 D MEL l 3,1 23,0 SMDT 2300 D MEL l 4,2
11,0
13,9 1390 D MEL l 2,5 17,3 1730 D MEL l 3,1 23,5 2350 D MEL l 4,3
14,0 1400 D MEL l 2,5 7,8 17,4 1740 D MEL l 3,2 24,0 SMDT 2400 D MEL l 4,4
11,0
14,1 1410 D MEL l 2,6 17,5 1750 D MEL l 3,2 24,5 2450 D MEL l 4,5
14,2 1420 D MEL l 2,6 17,6 SMDT 1760 D MEL l 3,2 25,0 SMDT 2500 D MEL l 4,5
11,3
14,3 1430 D MEL l 2,6 17,7 1770 D MEL l 3,2 25,5 2550 D MEL l 4,6
14,4 1440 D MEL l 2,6 17,8 1780 D MEL l 3,2 26,0 SMDT 2600 D MEL l 4,7
11,7
14,5 1450 D MEL l 2,6 17,9 1790 D MEL l 3,3 26,5 2650 D MEL l 4,8
14,6 SMDT 1460 D MEL l 2,7 18,0 1800 D MEL l 3,3 27,0 SMDT 2700 D MEL l 4,9
9,6 12,2
14,7 1470 D MEL l 2,7 18,1 1810 D MEL l 3,3 27,5 2750 D MEL l 5,0
14,8 1480 D MEL l 2,7 18,2 1820 D MEL l 3,3 28,0 SMDT 2800 D MEL l 5,1
12,6
14,9 1490 D MEL l 2,7 18,3 1830 D MEL l 3,3 28,5 2850 D MEL l 5,2
15,0 1500 D MEL l 2,7 8,3 18,4 1840 D MEL l 3,3 29,0 SMDT 2900 D MEL l 5,3
13,1
15,1 1510 D MEL l 2,7 18,5 1850 D MEL l 3,4 29,5 2950 D MEL l 5,4
15,2 1520 D MEL l 2,8 18,6 SMDT 1860 D MEL l 3,4 30,0 SMDT 3000 D MEL l 5,5
Multi-Drills

10,1 13,5
15,3 1530 D MEL l 2,8 18,7 1870 D MEL l 3,4 30,5 3050 D MEL l 5,6

Recommended Cutting Conditions


For using 3 x D and 5 x D type drills For using 8 x D and 12 x D type drills
Work material Soft steel Stainless steel Grey Work material Soft steel Stainless steel Grey
Drill Ø (mm) (–HB250) (–HB200) cast iron Drill Ø (mm) (–HB250) (–HB200) cast iron
vc 80 – 100 – 120 50 – 60 – 80 50 – 70 – 90 vc 50 – 70 – 80 40 – 50 – 60 40 – 60 – 80
~ 16,0 ~ 16,0
f 0,15 – 0,2 – 0,35 0,1 – 0,15 – 0,2 0,2 – 0,25 – 0,3 f 0,15 – 0,2 – 0,35 0,1 – 0,15 – 0,2 0,2 – 0,25 – 0,3

vc 80 – 100 – 120 60 – 70 – 90 60 – 80 – 100 vc 50 – 70 – 80 40 – 60 – 70 50 – 70 – 90


~ 20,0 ~ 20,0
f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,25 – 0,3 – 0,35 f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,25 – 0,3 – 0,35

vc 80 – 100 – 120 60 – 70 – 90 60 – 80 – 100 ~ 25,0 (12D) v c 60 – 70 – 80 40 – 60 – 70 50 – 70 – 90


~ 30,8
f 0,2 – 0,3 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,35 – 0,40 ~ 30,5 (8D) f 0,2 – 0,3 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,35 – 0,4

Note: High cutting performance is enhanced when using a high quality [ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
machine and rigid set up.

K54 l = Euro stock


Regrindable Drill Head Insert
SMDT… MEL Type

Advantages
l Replaceable and regrindable drill head

l New design decreases cutting force by 25 %

l Ideal for stainless steels - soft steels etc

l Excellent tool life when drilling cast iron

l Improves drilling performance on low powered machines

l Increases productivity

Performance (Stainless steel machinig)


Comparison of cutting force Chip comparison
Stainless steel
machining with cutting edge geometry of Type MTL Type MEL
conventional type MTL and new type MEL
4000 -
MTL
-24 %
Thrust force (N)

3000 - MTL
-25 % MEL
2000 - MTL -20 % MEL
MEL
1000 -

0-
f = 0,1 mm/rev f = 0,15 mm/rev f = 0,2 mm/rev
Work Material: X5CrNi1810 (1.4301) Work Material: X5CrNi1810 (1.4301)
Drill Diameter: Ø 16,5 x 5D Drill Diameter: Ø 16,5 x 5D
Conditions: vc = 60 m/min Conditions: vc = 60 m/min, f = 0,15 mm/rev

Multi-Drills

Performance (Cast iron machinig)


Comparison of cutting force Comparison of wear resistance
GGG45 Type MEL
Type MTL
Competitor’s drill vs. SMDT new type MEL
4000 -
Competitor
Thrust force (N)

3000 -
Competitor -29 %
2000 - -26 %
MEL
MEL
1000 -

0-
Work Material: GG25 Conditions: vc = 100 m/min
f = 0,2 mm/rev f = 0,3 mm/rev Drill Diameter: Ø 14 x 5D f = 0,2 mm/rev
Work Material: GGG45 Cutting Length: 34,7 m Wet
Drill Diameter: Ø 18 x 5D
Conditions: vc = 80 m/min

K55
Drill Head Insert MFS Type for Drilling in Non-Flat Surfaces

SMDT… MFS Type


MFS Type Ideal for Drilling in Non-Flat Surfaces and Less Burr
DEX Coating
Utilizes RS Thinning
Advantages
for high rigidity Various Drilling Operations Thanks to a Point Angle of 180°
THINNING Applicable to high-efficiency spot facing, drilling in non-flat
surfaces such as inclined and cylindrical surfaces and inter-
rupted drilling.
Also reduces burrs st the hole exit.

Sharp edge for excellent Improves Machining Stability


entry into the material
Achieves high rigidity by employing RS Thinning, which ensu-
Strong peripheral cutting edge res thick web at the bottom.

Holder
DCSFMS

DCON h6
DC h7
DC h7

DCON h6

LU LS LU LS
1,5D/12D 3D/5D/8D
OAL
OAL
No flat face for side lock clamping on the shank of 12D holders.

Holder
Dimensions Series (1,5D) Series (3D) Series (5D) Series (8D) Series (12D)
Related
Drill
Head Shank Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Drill Heads
MFS
DC DCON LS S OAL LU DCSFMS M3 OAL LU M5 OAL LU M8 OAL LU 12D OAL LU DCSFMS
12,0 SMDH 120 l 91 25,5 20  107,2 43,5  132,2 68,5 1200–1249
12,5 SMDH 125 l 91 25,5 20  107,3 43,5  132,3 68,5 1250–1299
16 48
13,0 SMDH 130 l 92 27,5 20  112,4 46,5  142,4 73,5 1300–1349
14,0 SMDH 140 l 96 31,5 20  119,0 52,5  149,0 81,5  194,0 124,5  238,5 168,5 20 1350–1450
15,0 SMDH 150 l 100 32,0 25  129,2 55,0  159,2 86,0  204,2 133,0  253,0 180,0 25 1451–1550
16,0 SMDH 160 l 103 35,0 25  134,4 59,0  169,4 92,0  214,4 141,0  265,5 192,0 25 1551–1650
20 50
17,0 SMDH 170 l 105 35,5 25  139,6 62,5  174,6 97,5  224,6 150,5  278,1 203,5 25 1651–1750
18,0 SMDH 180 l 107 39,7 25  144,8 66,5  179,8 103,5  229,8 158,5  290,5 215,5 25 1751–1850
19,0 SMDH 190 l 115 40,5 30  160,1 69,5  195,0 108,5  255,0 167,5  309,1 228,5 30 1851–1950
20,0 SMDH 200 l 118 43,0 30  160,1 73,0  200,1 114,0  265,1 175,0  321,4 240,0 30 1951–2050
21,0 25 56 SMDH 210 l 119 44,0 30  160,3 76,0  200,3 119,0  270,3 184,0  333,9 252,0 30 2051–2150
22,0 SMDH 220 l 121 47,0 30  165,1 80,0  205,1 125,0  275,1 192,0  347,0 264,0 30 2151–2280
23,0 SMDH 230 l 122 46,5 30  164,8 82,5  214,8 129,5  284,8 200,5  359,0 275,5 30 2281–2380
24,0 SMDH 240 l 129 49,5 37  174,6 86,5  224,6 135,5  299,6 208,5  376,1 284,5 37 2381–2480
Multi-Drills

25,0 SMDH 250 l 129 49,0 37  174,6 88,0  229,6 140,0  304,6 217,0  388,4 300,0 37 2481–2580
26,0 SMDH 260 l 132 52,0 37  179,7 92,0  234,7 146,0  314,7 225,0 2581–2680
27,0 32 60 SMDH 270 l 133 53,0 37  179,9 94,0  239,9 151,0  324,9 234,0 2681–2780
28,0 SMDH 280 l 135 54,5 37  185,1 96,5  245,1 156,5  330,1 241,5 2781–2880
29,0 SMDH 290 l 136 55,5 37  190,3 99,5  250,3 161,5  340,3 250,5 2881–2980
30,0 SMDH 300 l 139 58,5 37  190,5 104,5  260,5 167,5  350,5 259,5 2981–3050
Drill order description example: SMDH210M3, drill heads a K63

1 Recommended Torque Spare Parts


Screw Screw Wrench

Applicable Insert Applicable Holder

BXD 02208 IP 0,8–1,0 SMDT 1200 – 1550 MFS BXD 02208 IP TRDR 08 IP SMDT 120 – 150
BXD 02509 IP 0,9–1,2 SMDT 1551 – 1850 MFS BXD 02509 IP TRDR 10 IP SMDT 160 – 180
BXD 03011 IP 1,8–2,4 SMDT 1851 – 2150 MFS BXD 03011 IP TRDR 15 IP SMDT 190 – 210
BXD 03512 IP 2,8–3,7 SMDT 2151 – 2480 MFS BXD 03512 IP TRDR 15 IP SMDT 220 – 240
BXD 04014 IP 4,1–5,5 SMDT 2481 – 2780 MFS BXD 04014 IP TRDR 20 IP SMDT 250 – 270
BXD 04515 IP 5,0–6,6 SMDT 2781 – 3050 MFS BXD 04515 IP TRDR 25 IP SMDT 280 – 300

K56 l = Euro stock Recommended Tightening Torque (N·m)


MFS Type for Drilling in Non-Flat Surfaces Drill Head Insert
SMDT… MFS Type
Type MFS

DC
LF
PVD coated grade: ACX70

Drill Head (Insert)


ø 12,0 ~ 21,5 mm ø 22,0 ~ 30,0 mm
DC Cat. No. Stock LF Applicable Holders DC Cat. No. Stock LF Applicable Holders
(mm) (mm) (mm) (mm)
12,0 SMDT 1200 MFS l 7,1 SMDH120 22,0 SMDT 2200 MFS l 11,2 SMDH220
12,5 SMDT 1250 MFS l 7,2 SMDH125 22,5 SMDT 2250 MFS l
13,0 SMDT 1300 MFS l 7,5 SMDH130 23,0 SMDT 2300 MFS l 11,2 SMDH230
13,5 SMDT 1350 MFS l 23,5 SMDT 2350 MFS l
14,0 SMDT 1400 MFS l 7,9 SMDH140 24,0 SMDT 2400 MFS l 11,3 SMDH240
14,5 SMDT 1450 MFS l 24,5 SMDT 2450 MFS l
15,0 SMDT 1500 MFS l 25,0 SMDT 2500 MFS l
8,3 SMDH150 11,7 SMDH250
15,5 SMDT 1550 MFS l 25,5 SMDT 2550 MFS l
16,0 SMDT 1600 MFS l 26,0 SMDT 2600 MFS l
8,8 SMDH160 12,2 SMDH260
16,5 SMDT 1650 MFS l 26,5 SMDT 2650 MFS l
17,0 SMDT 1700 MFS l 27,0 SMDT 2700 MFS l
9,3 SMDH170 12,7 SMDH270
17,5 SMDT 1750 MFS l 27,5 SMDT 2750 MFS l
18,0 SMDT 1800 MFS l 28,0 SMDT 2800 MFS l
9,8 SMDH180 13,2 SMDH280
18,5 SMDT 1850 MFS l 28,5 SMDT 2850 MFS l
19,0 SMDT 1900 MFS l 29,0 SMDT 2900 MFS l
10,2 SMDH190 13,6 SMDH290
19,5 SMDT 1950 MFS l 29,5 SMDT 2950 MFS l
20,0 SMDT 2000 MFS l 30,0 SMDT 3000 MFS l 14,1 SMDH300
10,7 SMDH200
20,5 SMDT 2050 MFS l
21,0 SMDT 2100 MFS l 11,2 SMDH210
21,5 SMDT 2150 MFS l

MFS Type Head Important Notes


No Guide Hole (Solid Workpiece Hole Drilling) With Guide Hole Flat Finishing of Hole Bottom

Application Guide
Holes

Flat Surface Non-Flat Surface

1,5D Holder (Guide Hole not required) Multi-Drills


3D–12D Holder X X

Recommended Cutting Conditions vc: Cutting speed (m/min)


f: Feed rate (mm/rev)
Soft Steel General Steel Hardened Steel Stainless Steel
Work Material Gray Cast Iron Ductile Cast Iron Aluminum Alloy (*)
(<250 HB) (250–320HB) (45HRC) (<200 HB)
Drill Diameter Cutting
Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max. Min.-Optimum-Max.
DC (mm) Conditions
vc 60–100–120 70–100–120 40–60–90 50–60–80 50–70–90 50–60–80 200–240–260
–Ø 16,0
f 0,15–0,20–0,35 0,15–0,20–0,30 0,10–0,15–0,20 0,10–0,15–0,20 0,20–0,25–0,30 0,20–0,25–0,30 0,35–0,45–0,55

vc 80–100–120 70–100–120 40–60–90 60–70–90 60–80–100 50–70–90 200–240–260


–Ø 20,0
f 0,15–0,25–0,35 0,15–0,25–0,35 0,15–0,20–0,25 0,15–0,20–0,25 0,20–0,30–0,35 0,20–0,25–0,35 0,35–0,50–0,60

vc 80–100–120 70–100–120 40–60–90 60–70–90 60–80–100 50–70–90 200–240–260


–Ø 30,8
f 0,20–0,30–0,35 0,20–0,25–0,35 0,15–0,20–0,25 0,15–0,20–0,25 0,20–0,30–0,40 0,25–0,30–0,35 0,35–0,50–0,60
Note: The recommended hole depth is 2 x DC. The depth is measured from the highest point of the hole when drilling on inclined surfaces. The recommen- (*) Inquire about drills
ded cutting conditions above are for drilling on flat horizontal surfaces. specifically for aluminum
Adjust the feed rate according to the inclination angle when drilling on an inclined surface. Set the feed rate at 70 % ot lower when inclination angle alloy.
is 30° or less. Set the feed rate at 50 % or lower when the inclination angle is larger than 30°. This product is a drilling tool. Do not use it for traverse
or helical milling.

K57
Replaceable Head Type MULTI-DRILLs Large Hole MTL Type

SMD Type大形ケーシングなどに用いられる高延性材料にも最適な刃型設計
大径MTL型  For Large Holes
Tool edge design ideal for malleable material used for large
casings, etc.
Edge design suitable for malleable material commonly used
for large hole drilling.

㘩ઃ߈ᤨߩ᜼േࠍᛥ߃ࠆ
Reduces movement when starting the hole
X-Type Thinning
X型シンニング
X型シンニング
Aims to reduce thrust under heavy cutting
Large Thinning Angle
重切削でのスラスト低減を狙う
大きなシンニング角

Improved chip management 低い機械剛性・クランプ剛性にも対応した


Designed to handle low
for highly malleable materials
Large Helix Angle Design 大径専用刃先処理
machine and clamp rigidity
Edge Treatment Exclusively
延性の高い材質にも切りくず処理性を向上させた 高価なワークに対し突発的な欠損を防ぐ
for Large Diameters
強ネジレ角設計 高靭性母材採用
Prevents unexpected breakage
when working with expensive materials
Robust Substrate
■加工面精度 ■切削抵抗(スラスト)
被 削Machined Surface Accuracy
材:SM490(建機用ベースプレート) Cutting Force Comparison (Thrust)
被 削 材:SS400(重ね板)
ドリルサイズ:Ǿ33.0mm×5D用
Work Material: St 52-3 (Base substrate for construction use) Work ドリルサイズ:Ǿ37.5mm×5D用
Material: St 42-2 (Laminated plates)
度 工
い穴精
切削条件:
Drill Size:c=120m/min, =0.25mm/rev Drill 切削条件: c=90m/min,
Ø 37,5 mm x=0.35mm/rev
安定加
Ø 33,0 mm x 5D Size: 5D
切削環境:エマルション
も高
Cutting Conditions: vc = 120 m/min, f = 0,25 mm/rev 切削環境:エマルション
Cutting
で も
Conditions: vc = 90 m/min, f = 0,35 mm/rev

大径で
Cutting Environment: Emulsion Type
ね板加

Cutting Environment: Emulsion Type

High drilling accuracy
Ǿ33.15 with large diameters Stable even when machining laminated plates
測定ヶ所① ① 切りくず処理良好
Ǿ33.10 Good Chip Control Cutting Force (N m)
測定ヶ所② ② 10,000
Ø 33,15
Ǿ33.05 Measured
Point (1) (1)
Ø 33,10 8,000
Measured
Ǿ33.00 Point (2) (2)
d Exit Ø 33,05
ure s 6,000
M eas tio出口
n Ǿ32.95Ø 33,00
c
方向 ire 4,000
測定 D Ǿ32.90Ø 35,95
Multi-Drills

2,000
入口 Entrance Ǿ32.85Ø 32,90
0
入口
Ø 32,85
中間 出口 5 10 15 20 25
Entrance Intermediate Exit Depth of cut (mm)

Recommended Cutting Conditions vC=Cutting Speed (m/min) f=Feed Rate (mm/rev)


Soft Steel General Steel Hardened Steel Stainless Steel Grey Ductil
Work Material
(–250 HB) (250–320 HB) (45 HRC) (–200 HB) Cast Iron Cast Iron
Recommended Head
Cutt. MTL Type MTL Type MTL Type MTL Type MTL Type MTL Type
Drill Ø (mm)
Conditions
60–120 60–120 40–80 40–80 50–100 50–90
vc
–36,5 (40–80) (40–80) (30–60) (30–60) (40–90) (40–70)
f 0,25–0,4 0,2–0,35 0,15– 0,3 0,15–0,25 0,25–0,45 0,25–0,35
60–120 60–120 40–80 40–80 50–100 50–90
vc
–42,5 (40–80) (40–80) (30–60) (30–60) (40–90) (40–70)
f 0,25–0,4 0,2–0,35 0,15–0,3 0,15–0,25 0,25–0,45 0,25–0,35
Note: Where machining and work clamp rigidity are good, conditions may be increased up to the maximum.
For 8D drills, please use feed rates stated within the ( ). Before drilling 8D holes, a guide hole of similar diameter must be made.

K58 = Japan stock


q = Deliveryon request
Regrindable Drill Head Insert
For Large Holes SMDT… MTL Type
Indexable Head MTL Type Toolholder

øD h7
140°

ød h6
h1

Drill Head (Ø 31,0–42,5 mm), Grade MTL Type - ACX80


Holders M (3D), L (5D), D (8D)
Heads Toolholder
Drill Diameter M (3D) L (5D) D (8D)
MTL Type
ØD h1
Cat. No. Stock Cat. No. Stock Cat. No. Stock Cat. No. Stock
31,0 SMDT 3100 MTL 
31,5 SMDT 3150 MTL r 15,2 SMDH 320 M  SMDH 320 L  SMDH 320 D 
32,0 SMDT 3200 MTL 
32,5 SMDT 3250 MTL r
33,0 SMDT 3300 MTL  15,2 SMDH 335 M  SMDH 335 L  SMDH 335 D 
33,5 SMDT 3350 MTL r
34,0 SMDT 3400 MTL 
34,5 SMDT 3450 MTL r 16,6 SMDH 350 M  SMDH 350 L  SMDH 350 D 
35,0 SMDT 3500 MTL 
35,5 SMDT 3550 MTL r
36,0 SMDT 3600 MTL  16,4 SMDH 365 M  SMDH 365 L  SMDH 365 D 
36,5 SMDT 3650 MTL r
37,0 SMDT 3700 MTL 
37,5 SMDT 3750 MTL  18,1 SMDH 380 M  SMDH 380 L  SMDH 380 D 
38,0 SMDT 3800 MTL 
38,5 SMDT 3850 MTL r
39,0 SMDT 3900 MTL  17,8 SMDH 395 M  SMDH 395 L  SMDH 395 D 
39,5 SMDT 3950 MTL r
40,0 SMDT 4000 MTL 
40,5 SMDT 4050 MTL  19,5 SMDH 410 M  SMDH 410 L  SMDH 410 D 
41,0 SMDT 4100 MTL 
41,5 SMDT 4150 MTL r
42,0 SMDT 4200 MTL  19,3 SMDH 425 M  SMDH 425 L  SMDH 425 D 
42,5 SMDT 4250 MTL r

Mounted Figure 1
Only use the special MTL Type head
with a M, L or D type holder
øD h7
140°

ød h6

2 3

Dimensions (mm) M (3D) L (5D) D (8D) Shank Cap Screw Wrench


Drill Head Dimensions (mm) Dimensions (mm) Dimensions (mm) Dimensions (mm)
ØD 1 2 L 2 L 2 L 3 Ød
31,0
31,5 5,7 97,9 200,7 163 265,7 257,9 360,7 60 32,0
Multi-Drills
32,0
BXD04515IP TRDR25IP 5–6,6
32,5
33,0 6,0 103,3 206,0 171,5 276,0 273,3 376,0 60 32,0
33,5
34,0
34,5 6,3 106,8 221,3 182 296,3 287 401,3 70 40,0
35,0
35,5
36,0 6,6 112,3 226,6 187,5 301,6 297,3 411,6 70 40,0
36,5
37,0
37,5 6,8 115,8 231,8 195,8 311,8 310,8 426,8 70 40,0
38,0
BX0515 HD040 7,2
38,5
39,0 7,1 121,3 237,1 206,3 322,1 321,3 437,1 70 40,0
39,5
40,0
40,5 7,4 129,8 252,4 209,8 332,4 334,8 457,4 70 40,0
41,0
41,5
42,0 7,6 135,3 257,6 220,3 342,6 345,3 467,6 70 40,0
42,5

K59
Indexable Insert Type ”SumiDrill” ECONOMICAL - FAST - ACCURATE - RIGID

WDX Type High Feed Drilling - 4 Edge Inserts

General Features
The newly designed WDX drill features indexable inserts with 4
cutting edges and a range of optimised chipbreakers;
light (L) - general purpose (G) - heavy (H) for rapid chip removal.

The balanced cut design maximises feed rates and accuracy


whilst the super ZX ultra hard coated inserts double the tool life.

Advantages
l Rigid - Economical - Multi-function l Excellent hole accuracy
Drills - Bores - External Turns Improved cutting force balance and insert design
Diameter range 13,0–55,0 mm for optimum performance
Drilling depth –2D, –3D, –4D, –5D

l Excellent chip control


Wide application suitability - choose from 3 styles of chipbreaker

Additional grooves for


optimised swarf control

L Type G Type H Type


- Excellent chip control under low - General purpose chipbreaker - Strong cutting edge at higher
feed rate conditions - Excellent chip control feed rates
- Excellent hole accuracy - Low cutting force - Stable machining – eliminates
- Excellent surface finish - Low / medium feed rates vibration and noise
Outer cutting edge Inner cutting edge
l One insert style for both pockets
4 Edge insert provides both Inner and Outer cutting edges Inner cutting edge Outer cutting edge
Newly designed insert style simplifies insert management.

l Ultra hard Super ZX inserts double tool life


ACP300 for steels - stainless steels - difficult to cut materials
ACK300 for cast irons
Oxidation Temperature Coating Structure
Features of Super ZX Coating TiAIN (black)
l Super-multi layered coating with ultra-thin
Coating Hardness (Gpa)

AICrN (white)
(nanometer) layers of TiAlN and AlCrN,
alternately stacked up to 1.000 layers.

l 40 % increase in coating hardness and alternate


200 % increase in oxidation temperature as lamination
Multi-Drills

compared with conventional grades –10nm

Starting Temperature for Oxidization (°C)

”AURORA” Coating DLC (Diamond Like Carbon)


Coated Grade DL1500 for Aluminium
G Type l Super smooth surface and low coefficient of friction
Achieving beautiful finishing on Aluminium and non-ferrous metalls with its high
resistance to build-up edge.

Peripheral Insert Central Insert


DL1500 ACK300 DL1500 ACK300

K60 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Indexable Insert Type ”SumiDrill”
WDX Type (2D)
Max. Depth: 2 D
Fig. 1 Fig. 2 Fig. 3

DCSFMS
DCSFMS

DCSFMS
DCON h7

DCON h7

DC

DCON h7
DC

DC
LUX LUX LUX
LPR LS LPR LS LPR LS
OAL OAL OAL

Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock

Cat. No. Fig. Fig. 4 Fig. 5 Fig. 6


(mm) OAL LUX LPR DCON DCSFMS LS Insert
13,0 WDX 130D2S20 l 88 29 44 W1 RE W1 RE W1 RE

13,5 WDX 135D2S20 l 89 30 45
WDXT
14,0 WDX 140D2S20 l 90 31 46 20 28 44
042004
14,5 WDX 145D2S20 l 91 32 47
RE RE RE
15,0 WDX 150D2S20 l 92 33 48

15,5 WDX 155D2S20 l 93 34 49 L Type G Type H Type

16,0 WDX 160D2S20 l 94 35 50 Excellent chip control General purpose Strong cutting edge
20 30 44 at low feed rates chipbreaker at higher feed rates
16,5 WDX 165D2S20 l 95 36 51 WDXT

17,0 WDX 170D2S20 l 96 37 52 052504 Coated Dimensions (mm) Applicable
Cat. No. Fig.
17,5 WDX 175D2S25 l 109 38 53 ACP100 ACP300 ACK300 DL1500 W1 Thickness RE Holder
25 32 56
18,0 WDX 180D2S25 l 110 39 54 WDXT 042004-L
m l l 4
18,5 WDX 185D2S25 l 111 40 55
WDXT 042004-G l l l l 5 4,2 2,0 0,4 WDX 130 ~ 150
19,0 WDX 190D2S25 l 112 41 56 1
WDXT 042004-H 6
19,5 WDX 195D2S25 l 113 42 57 m l l
WDXT 052504-L
20,0 WDX 200D2S25 l 114 43 58 m l l 4
WDXT
20,5 WDX 205D2S25 l 115 44 59 25 33 56 WDXT 052504-G l l l l 5 5,0 2,5 0,4 WDX 155 ~ 180
063006
21,0 WDX 210D2S25 l 116 45 60 WDXT 052504-H 6
m l l
21,5 WDX 215D2S25 l 117 46 61 WDXT 063006-L
l l l 4
22,0 WDX 220D2S25 l 118 47 62
WDXT 063006-G l l l l 5 6,0 3,0 0,6 WDX 185 ~ 225
22,5 WDX 225D2S25 l 119 48 63
WDXT 063006-H 6
23,0 WDX 230D2S25 l 123 49 67 m l l
WDXT 073506-L
23,5 WDX 235D2S25 l 124 50 68 l l l 4

24,0 WDX 240D2S25 l 125 51 69 25 37 56 WDXT 073506-G l l l l 5 7,5 3,5 0,6 WDX 230 ~ 285

24,5 WDX 245D2S25 l 126 52 70 WDXT 073506-H 6
l l l
25,0 WDX 250D2S25 l 127 53 71 WDXT 094008-L 4
l l l
25,5 WDX 255D2S32 l 134 54 74 WDXT
WDXT 094008-G l l l l 5 9,6 4,0 0,8 WDX 290 ~ 360
26,0 WDX 260D2S32 l 135 55 75 073506
WDXT 094008-H 6
26,5 WDX 265D2S32 l 136 56 76 l l l
WDXT 125012-L
27,0 WDX 270D2S32 l 137 57 77 32 41 60 l l l 4

27,5 WDX 275D2S32 l 138 58 78 WDXT 125012-G l l l l 5 12,4 5,0 1,2 WDX 370 ~ 450

28,0 WDX 280D2S32 l 139 59 79 WDXT 125012-H 6
l l l
28,5 WDX 285D2S32 l 140 60 80 WDXT 156012-L l l l 4
29,0 WDX 290D2S32 l 143 62 83 32 50 60 WDXT 156012-G l l l l 5 15,2 6,0 1,2 WDX 460 ~ 550
29,5 WDX 295D2S32 l 144 63 84
30,0 WDX 300D2S40 l 158 64 88 WDXT 156012-H l l l 6
WDXT 186012-G
31,0 WDX 310D2S40 l 160 66 90
l l l 5 18,0 6,0 1,2 WDX 560 ~ 650
WDXT
32,0 WDX 320D2S40 l 162 68 92
33,0 WDX 330D2S40 l 164 70 94 40 54 70 094008
34,0 WDX 340D2S40 l 166 72 96


-
Spare Parts
35,0 WDX 350D2S40 l 168 74 98
36,0 WDX 360D2S40 l 170 76 100 2 Screw Wrench Wrench

37,0 WDX 370D2S40 l 179 79 109
Applicable
38,0 WDX 380D2S40 l 181 81 111
Holders
39,0 WDX 390D2S40 l 183 83 113
Multi-Drills

40,0 WDX 400D2S40 l 185 85 115
WDXT
41,0 WDX 410D2S40 l 187 87 117 40 49,5 70 BFTX 01604 N TRX 06 ̶ WDX 130D_S20 – 150D_S20 0,3
125012
42,0 WDX 420D2S40 l 189 89 119 BFTX 0204 N TRX 06 ̶ WDX 155D_S20 – 180D_S25 0,5

43,0 WDX 430D2S40 l 191 91 121 BFTX 02206 ̶ TRX 07 WDX 185D_S25 – 225D_S25 1,0

44,0 WDX 440D2S40 l 193 93 123
BFTX 02506 N ̶ TRX 08 WDX 230D_S25 – 285D_S32 1,5
45,0 WDX 450D2S40 l 195 95 125
BFTX 03584 ̶ TRX 15 WDX 290D_S32 – 360D_S40 3,5
46,0 WDX 460D2S40 l 197 97 127
BFTX 0511 N ̶ TRX 20 WDX 370D_S40 – 450D_S40 5,0
47,0 WDX 470D2S40 l 199 99 129

48,0 WDX 480D2S40 l 201 101 131 BFTX 0615 N ̶ TRX 25 WDX 460D_S40 – 550D_S40 7,5
49,5
49,0 WDX 490D2S40 l 203 103 133

50,0 WDX 500D2S40 l 205 105 135
40 70 WDXT Identification of Drill Body
51,0 WDX 510D2S40 l 207 107 137

WDX 200 D2 S25


156012
52,0 WDX 520D2S40 l 209 109 139 50,5

53,0 WDX 530D2S40 l 211 111 141 51,5

54,0 WDX 540D2S40 l 213 113 143 52,5
Drill Diameter Shank Size
55,0 WDX 550D2S40 l 215 115 145 53,5 (Ø 20,0 mm) (Ø 25,0 mm)
Flute Length L/D
56,0 WDX 560D2S40 m 222 120 152 54
(2 x D)
57,0 WDX 570D2S40 m 224 122 154 55

58,0 WDX 580D2S40 m 226 124 156 56 3 Identification of Indexable Insert

59,0 WDX 590D2S40 228 126 158 57
WDXT 06 30 06 -G
m

60,0 WDX 600D2S40 m 230 128 160 58 WDXT
40 70
61,0 WDX 610D2S40 m 232 130 162 59 186012
62,0 WDX 620D2S40 m 234 132 164 60 Width Across Flats (6,0 mm)
Breaker Type
63,0 WDX 630D2S40 m 236 134 166 61 Thickness (3,0 mm)
64,0 WDX 640D2S40 m 238 136 168 62
65,0 WDX 650D2S40 m 240 138 170 63 Corner Radius (0,6 mm)

K61
Indexable Insert Type ”SumiDrill”
WDX Type (3D)
Max. Depth: 3 D
Fig. 1 Fig. 2 Fig. 3

DCSFMS
DCSFMS

DCSFMS
DCON h7

DCON h7

DC

DCON h7
DC

DC
LUX LUX LUX
LPR LS LPR LS LPR LS
OAL OAL OAL

Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock

Cat. No. Fig. Fig. 4 Fig. 5 Fig. 6


(mm) OAL LUX LPR DCON DCSFMS LS Insert
13,0 WDX 130D3S20 l 101,0 42,0 57,0 W1 RE W1 RE W1 RE

13,5 WDX 135D3S20 l 102,5 43,5 58,5
WDXT
14,0 WDX 140D3S20 l 104,0 45,0 60,0 20 28 44
042004
14,5 WDX 145D3S20 l 105,5 46,5 61,5
RE RE RE
15,0 WDX 150D3S20 l 107,0 58,0 63,0

15,5 WDX 155D3S20 l 108,5 49,5 64,5 L Type G Type H Type

16,0 WDX 160D3S20 l 110,0 51,0 66,0 Excellent chip control General purpose Strong cutting edge
20 30 44 at low feed rates chipbreaker at higher feed rates
16,5 WDX 165D3S20 l 111,5 52,5 67,5 WDXT

17,0 WDX 170D3S20 l 113,0 54,0 69,0 052504 Coated Dimensions (mm) Applicable
Cat. No. Fig.
17,5 WDX 175D3S25 l 126,5 55,5 70,5 ACP100 ACP300 ACK300 DL1500 W1 Thickness RE Holder
25 32 56
18,0 WDX 180D3S25 l 128,0 57,0 72,0 WDXT 042004-L
m l l 4
18,5 WDX 185D3S25 l 129,5 58,5 73,5
WDXT 042004-G l l l l 5 4,2 2,0 0,4 WDX 130 ~ 150
19,0 WDX 190D3S25 l 131,0 60,0 75,0 1
WDXT 042004-H 6
19,5 WDX 195D3S25 l 132,5 61,5 76,5 m l l
WDXT 052504-L
20,0 WDX 200D3S25 l 134,0 63,0 78,0 m l l 4
WDXT
20,5 WDX 205D3S25 l 135,5 64,5 79,5 25 33 56 WDXT 052504-G l l l l 5 5,0 2,5 0,4 WDX 155 ~ 180
063006
21,0 WDX 210D3S25 l 137,0 66,0 81,0 WDXT 052504-H 6
m l l
21,5 WDX 215D3S25 l 138,5 67,5 82,5 WDXT 063006-L
l l l 4
22,0 WDX 220D3S25 l 140,0 69,0 84,0
WDXT 063006-G l l l l 5 6,0 3,0 0,6 WDX 185 ~ 225
22,5 WDX 225D3S25 l 141,5 70,5 85,5
WDXT 063006-H 6
23,0 WDX 230D3S25 l 146,0 72,0 90,0 m l l
WDXT 073506-L
23,5 WDX 235D3S25 l 147,5 73,5 91,5 l l l 4

24,0 WDX 240D3S25 l 149,0 75,0 93,0 25 37 56 WDXT 073506-G l l l l 5 7,5 3,5 0,6 WDX 230 ~ 285

24,5 WDX 245D3S25 l 150,5 76,5 94,5 WDXT 073506-H 6
l l l
25,0 WDX 250D3S25 l 152,0 78,0 96,0 WDXT 094008-L 4
l l l
25,5 WDX 255D3S32 l 159,5 79,5 97,5 WDXT
WDXT 094008-G l l l l 5 9,6 4,0 0,8 WDX 290 ~ 360
26,0 WDX 260D3S32 l 161,0 81,0 101,0 073506
WDXT 094008-H 6
26,5 WDX 265D3S32 l 162,5 82,5 102,5 l l l
WDXT 125012-L
27,0 WDX 270D3S32 l 164,0 84,0 104,0 32 41 60 l l l 4

27,5 WDX 275D3S32 l 165,5 85,5 105,5 WDXT 125012-G l l l l 5 12,4 5,0 1,2 WDX 370 ~ 450

28,0 WDX 280D3S32 l 167,0 87,0 107,0 WDXT 125012-H 6
l l l
28,5 WDX 285D3S32 l 168,5 88,5 108,5
WDXT 156012-L l l l 4
29,0 WDX 290D3S32 l 172,0 91,0 112,0
32 50 60 WDXT 156012-G l l l l 5 15,2 6,0 1,2 WDX 460 ~ 550
29,5 WDX 295D3S32 l 173,5 92,5 113,5

30,0 WDX 300D3S40 l 188,0 94,0 118,0 WDXT 156012-H l l l 6
WDXT 186012-G
31,0 WDX 310D3S40 l 191,0 97,0 121,0

l l l 5 18,0 6,0 1,2 WDX 560 ~ 650
WDXT
32,0 WDX 320D3S40 l 194,0 100,0 124,0

33,0 WDX 330D3S40 l 197,0 103,0 127,0 40 54 70 094008
34,0 WDX 340D3S40 l 200,0

106,0 130,0

-
Spare Parts
35,0 WDX 350D3S40 l 203,0 109,0 133,0

36,0 WDX 360D3S40 l 206,0 112,0 136,0 2 Screw Wrench Wrench

37,0 WDX 370D3S40 l 216,0 116,0 146,0
Applicable
38,0 WDX 380D3S40 l 219,0 119,0 149,0
Holders
39,0 WDX 390D3S40 l 222,0 122,0 152,0
Multi-Drills


40,0 WDX 400D3S40 l 225,0 125,0 155,0
WDXT
41,0 WDX 410D3S40 l 228,0 128,0 158,0 40 49,5 70 BFTX 01604 N TRX 06 ̶ WDX 130D_S20 – 150D_S20 0,3
125012
42,0 WDX 420D3S40 l 231,0 131,0 161,0 BFTX 0204 N TRX 06 ̶ WDX 155D_S20 – 180D_S25 0,5

43,0 WDX 430D3S40 l 234,0 134,0 164,0 BFTX 02206 ̶ TRX 07 WDX 185D_S25 – 225D_S25 1,0

44,0 WDX 440D3S40 l 237,0 137,0 167,0
BFTX 02506 N ̶ TRX 08 WDX 230D_S25 – 285D_S32 1,5
45,0 WDX 450D3S40 l 240,0 140,0 170,0
BFTX 03584 ̶ TRX 15 WDX 290D_S32 – 360D_S40 3,5
46,0 WDX 460D3S40 l 243,0 143,0 173,0
BFTX 0511 N ̶ TRX 20 WDX 370D_S40 – 450D_S40 5,0
47,0 WDX 470D3S40 l 246,0 146,0 176,0

48,0 WDX 480D3S40 l 249,0 149,0 179,0 BFTX 0615 N ̶ TRX 25 WDX 460D_S40 – 550D_S40 7,5
49,5
49,0 WDX 490D3S40 l 252,0 152,0 182,0

50,0 WDX 500D3S40 l 255,0 155,0 185,0
40 70 WDXT Identification of Drill Body
51,0 WDX 510D3S40 l 258,0 158,0 188,0

WDX 200 D3 S25


156012
52,0 WDX 520D3S40 l 261,0 161,0 191,0 50,5

53,0 WDX 530D3S40 l 264,0 164,0 194,0 51,5

54,0 WDX 540D3S40 l 267,0 167,0 197,0 52,5
Drill Diameter Shank Size
55,0 WDX 550D3S40 l 270,0 170,0 200,0 53,5 (Ø 20,0 mm) (Ø 25,0 mm)
Flute Length L/D
56,0 WDX 560D3S40 m 278,0 176,0 208,0 54
(3 x D)
57,0 WDX 570D3S40 m 281,0 179,0 211,0 55

58,0 WDX 580D3S40 m 284,0 182,0 214,0 56 3 Identification of Indexable Insert

59,0 WDX 590D3S40 287,0 185,0 217,0 57
WDXT 06 30 06 -G
m

60,0 WDX 600D3S40 m 290,0 188,0 220,0 58 WDXT
40 70
61,0 WDX 610D3S40 m 293,0 191,0 223,0 59 186012
62,0 WDX 620D3S40 m 296,0 194,0 226,0 60 Width Across Flats (6,0 mm)
Breaker Type
63,0 WDX 630D3S40 m 299,0 197,0 229,0 61 Thickness (3,0 mm)
64,0 WDX 640D3S40 m 302,0 200,0 232,0 62
65,0 WDX 650D3S40 m 305,0 203,0 235,0 63 Corner Radius (0,6 mm)

K62 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Indexable Insert Type ”SumiDrill”
WDX Type (4D)
Max. Depth: 4 D
Fig. 1 Fig. 2

DCSFMS
Fig. 3

DCSFMS

DCSFMS
DCON h7
DC
DCON h7

DC
DC

DCON h7
LUX
LUX LUX
LPR LS
LPR LS LPR LS
OAL
OAL OAL

Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock

Cat. No. Fig. 4 Fig. 5 Fig. 6


(mm) OAL LUX LPR DCON DCSFMS LS Insert Fig.
13,0 WDX 130D4S20 l 114 55 70 W1 RE W1 RE W1 RE

13,5 WDX 135D4S20 l 116 57 72
WDXT
14,0 WDX 140D4S20 l 118 59 74 20 28 44
042004
14,5 WDX 145D4S20 l 120 61 76
RE RE RE
15,0 WDX 150D4S20 l 122 63 78

15,5 WDX 155D4S20 l 124 65 80 L Type G Type H Type

16,0 WDX 160D4S20 l 126 67 82 Excellent chip control General purpose Strong cutting edge
20 30 44 at low feed rates chipbreaker at higher feed rates
16,5 WDX 165D4S20 l 128 69 84 WDXT

17,0 WDX 170D4S20 l 130 71 86 052504 Coated Dimensions (mm) Applicable
Cat. No. Fig.
17,5 WDX 175D4S25 l 144 73 88 ACP100 ACP300 ACK300 DL1500 W1 Thickness RE Holder
25 32 56
18,0 WDX 180D4S25 l 146 75 90 WDXT 042004-L
m l l 4
18,5 WDX 185D4S25 l 148 77 92
WDXT 042004-G l l l l 5 4,2 2,0 0,4 WDX 130 ~ 150
19,0 WDX 190D4S25 l 150 79 94 1
WDXT 042004-H 6
19,5 WDX 195D4S25 l 152 81 96 m l l
WDXT 052504-L
20,0 WDX 200D4S25 l 154 83 98 m l l 4
WDXT
20,5 WDX 205D4S25 l 156 85 100 25 33 56 WDXT 052504-G l l l l 5 5,0 2,5 0,4 WDX 155 ~ 180
063006
21,0 WDX 210D4S25 l 158 87 102 WDXT 052504-H 6
m l l
21,5 WDX 215D4S25 l 160 89 104 WDXT 063006-L
l l l 4
22,0 WDX 220D4S25 l 162 91 106
WDXT 063006-G l l l l 5 6,0 3,0 0,6 WDX 185 ~ 225
22,5 WDX 225D4S25 l 164 93 108
WDXT 063006-H 6
23,0 WDX 230D4S25 l 169 95 113 m l l
WDXT 073506-L
23,5 WDX 235D4S25 l 171 97 115 l l l 4

24,0 WDX 240D4S25 l 173 99 117 25 37 56 WDXT 073506-G l l l l 5 7,5 3,5 0,6 WDX 230 ~ 285

24,5 WDX 245D4S25 l 175 101 119 WDXT 073506-H 6
l l l
25,0 WDX 250D4S25 l 177 103 121 WDXT 094008-L 4
l l l
25,5 WDX 255D4S32 l 185 105 125 WDXT
WDXT 094008-G l l l l 5 9,6 4,0 0,8 WDX 290 ~ 360
26,0 WDX 260D4S32 l 187 107 127 073506
WDXT 094008-H 6
26,5 WDX 265D4S32 l 189 109 129 l l l
WDXT 125012-L
27,0 WDX 270D4S32 l 191 111 131 32 41 60 l l l 4

27,5 WDX 275D4S32 l 193 113 133 WDXT 125012-G l l l l 5 12,4 5,0 1,2 WDX 370 ~ 450

28,0 WDX 280D4S32 l 195 115 135 WDXT 125012-H 6
l l l
28,5 WDX 285D4S32 l 197 117 137
WDXT 156012-L l l l 4
29,0 WDX 290D4S32 l 201 120 141
32 50 60 WDXT 156012-G l l l l 5 15,2 6,0 1,2 WDX 460 ~ 550
29,5 WDX 295D4S32 l 203 122 143

30,0 WDX 300D4S40 l 218 124 148 WDXT 156012-H l l l 6
WDXT 186012-G
31,0 WDX 310D4S40 l 222 128 152

l l l 5 18,0 6,0 1,2 WDX 560 ~ 650
WDXT
32,0 WDX 320D4S40 l 226 132 156
094008
33,0 WDX 330D4S40 l 230 136 160 40 54 70
34,0 WDX 340D4S40 l 234

140 164

-
Spare Parts
35,0 WDX 350D4S40 l 238 144 168

36,0 WDX 360D4S40 l 242 148 172 2 Screw Wrench Wrench

37,0 WDX 370D4S40 l 253 153 183
Applicable
38,0 WDX 380D4S40 l 257 157 187
Holders
39,0 WDX 390D4S40 l 261 161 191
Multi-Drills

40,0 WDX 400D4S40 l 265 165 195
WDXT
41,0 WDX 410D4S40 l 269 169 199 40 49,5 70 BFTX 01604 N TRX 06 ̶ WDX 130D_S20 – 150D_S20 0,3
125012
42,0 WDX 420D4S40 l 273 173 203 BFTX 0204 N TRX 06 ̶ WDX 155D_S20 – 180D_S25 0,5

43,0 WDX 430D4S40 l 277 177 207 BFTX 02206 ̶ TRX 07 WDX 185D_S25 – 225D_S25 1,0

44,0 WDX 440D4S40 l 281 181 211
BFTX 02506 N ̶ TRX 08 WDX 230D_S25 – 285D_S32 1,5
45,0 WDX 450D4S40 l 285 185 215
BFTX 03584 ̶ TRX 15 WDX 290D_S32 – 360D_S40 3,5
46,0 WDX 460D4S40 l 289 189 219
BFTX 0511 N ̶ TRX 20 WDX 370D_S40 – 450D_S40 5,0
47,0 WDX 470D4S40 l 293 193 223

48,0 WDX 480D4S40 l 297 197 227 BFTX 0615 N ̶ TRX 25 WDX 460D_S40 – 550D_S40 7,5
49,0 WDX 490D4S40 l 301 201 231 49,5

50,0 WDX 500D4S40 l 305 205 235
40 70 WDXT Identification of Drill Body
51,0 WDX 510D4S40 l 309 209 239

WDX 200 D4 S25


156012
52,0 WDX 520D4S40 l 313 213 243 50,5

53,0 WDX 530D4S40 l 317 217 247 51,5

54,0 WDX 540D4S40 l 321 221 251 52,5
Drill Diameter Shank Size
55,0 WDX 550D4S40 l 325 225 255 53,5 (Ø 20,0 mm) (Ø 25,0 mm)
3 Flute Length L/D
56,0 WDX 560D4S40 m 334 232 264 54
(4 x D)
57,0 WDX 570D4S40 m 338 236 268 55
WDXT
58,0 WDX 580D4S40 m 342 240 272 40 56 70 Identification of Indexable Insert
186012
59,0 WDX 590D4S40 346 244 276 57
WDXT 06 30 06 -G
m

60,0 WDX 600D4S40 m 350 248 280 58

Width Across Flats (6,0 mm)


Breaker Type
Thickness (3,0 mm)

Corner Radius (0,6 mm)

K63
Indexable Insert Type ”SumiDrill”
WDX Type (5D)
Max. Depth: 5 D
Fig. 1 Fig. 2 Fig. 3

DCSFMS
DCSFMS

DCSFMS
DCON h7

DCON h7

DC

DCON h7
DC

DC
LUX LUX LUX
LPR LS LPR LS LPR LS
OAL OAL OAL

Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock

Cat. No. Fig. Fig. 4 Fig. 5 Fig. 6


(mm) OAL LUX LPR DCON DCSFMS LS Insert
13,0 WDX 130D5S20 127,0 68,0 83,0 W1 RE W1 W1
l RE RE
13,5 WDX 135D5S20 l 129,5 70,5 85,5
WDXT
14,0 WDX 140D5S20 l 132,0 73,0 88,0 20 28 44
042004
14,5 WDX 145D5S20 l 134,5 75,5 90,5 RE RE RE
15,0 WDX 150D5S20 l 137,0 78,0 93,0
15,5 WDX 155D5S20 l 139,5 80,5 95,5 L Type G Type H Type
16,0 WDX 160D5S20 l 142,0 83,0 98,0 Excellent chip control General purpose Strong cutting edge
20 30 44 WDXT at low feed rates chipbreaker at higher feed rates
16,5 WDX 165D5S20 l 144,5 85,5 100,5
17,0 WDX 170D5S20 l 147,0 88,0 103,0 052504 Coated Dimensions (mm)
Fig. Applicable
17,5 WDX 175D5S20 l 161,5 90,5 105,5 Cat. No.
25 32 56 ACP100 ACP300 ACK300 DL1500 W1 Thickness RE Holder
18,0 WDX 180D5S25 l 164,0 93,0 108,0 WDXT 042004-L m l l 4
18,5 WDX 185D5S25 l 166,5 95,5 110,5
19,0 WDX 190D5S25 169,0 98,0 113,0 1 WDXT 042004-G l l l l 5 4,2 2,0 0,4 WDX 130 ~ 150
l
19,5 WDX 195D5S25 l 171,5 100,5 115,5 WDXT 042004-H m l l 6
20,0 WDX 200D5S25 l 174,0 103,0 118,0 WDXT WDXT 052504-L m l l 4
20,5 WDX 205D5S25 l 176,5 105,5 120,5 25 33 56 063006 WDXT 052504-G l l l l 5 5,0 2,5 0,4 WDX 155 ~ 180
21,0 WDX 210D5S25 l 179,0 108,0 123,0 WDXT 052504-H m l l 6
21,5 WDX 215D5S25 l 181,5 110,5 125,5 WDXT 063006-L l l l 4
22,0 WDX 220D5S25 l 184,0 113,0 128,0
22,5 WDX 225D5S25 186,5 115,5 130,5 WDXT 063006-G l l l l 5 6,0 3,0 0,6 WDX 185 ~ 225
l
23,0 WDX 230D5S25 l 192,0 118,0 136,0 WDXT 063006-H m l l 6
23,5 WDX 235D5S25 l 194,5 120,5 138,5 WDXT 073506-L l l l 4
24,0 WDX 240D5S25 l 197,0 123,0 141,0 25 37 56 WDXT 073506-G l l l l 5 7,5 3,5 0,6 WDX 230 ~ 285
24,5 WDX 245D5S25 l 199,5 125,5 143,5 WDXT WDXT 073506-H
073506 l l l 6
25,0 WDX 250D5S25 l 202,0 128,0 146,0 WDXT 094008-L l l l 4
26,0 WDX 260D5S32 l 213,0 133,0 153,0
27,0 WDX 270D5S32 218,0 138,0 158,0 32 41 60 WDXT 094008-G l l l l 5 9,6 4,0 0,8 WDX 290 ~ 360
l
28,0 WDX 280D5S32 l 223,0 143,0 163,0 WDXT 094008-H l l l 6
29,0 WDX 290D5S32 l 230,0 149,0 170,0 32 50 60 WDXT 125012-L l l l 4
30,0 WDX 300D5S40 l 248,0 154,0 178,0 WDXT 125012-G l l l l 5 12,4 5,0 1,2 WDX 370 ~ 450
31,0 WDX 310D5S40 l 253,0 159,0 183,0 2 WDXT 125012-H l l l 6
32,0 WDX 320D5S40 l 258,0 164,0 188,0 WDXT
WDXT 156012-L 4
70 094008
l l l
33,0 WDX 330D5S40 l 263,0 169,0 193,0 40 54
34,0 WDX 340D5S40 268,0 174,0 198,0 WDXT 156012-G l l l l 5 15,2 6,0 1,2 WDX 460 ~ 550
l
35,0 WDX 350D5S40 l 273,0 179,0 203,0 WDXT 156012-H l l l 6
36,0 WDX 360D5S40 l 278,0 184,0 208,0
37,0 WDX 370D5S40 m 290,0 190,0 220,0
38,0 WDX 380D5S40 m 295,0 195,0 225,0
39,0 WDX 390D5S40 m 300,0 200,0 230,0
40,0 WDX 400D5S40 305,0 205,0 235,0
41,0 WDX 410D5S40
m
m 310,0 210,0 240,0 40 49,5 70
WDXT
2
-
Spare Parts
125012
42,0 WDX 420D5S40 m 315,0 215,0 245,0
Screw Wrench Wrench
43,0 WDX 430D5S40 m 320,0 220,0 250,0
44,0 WDX 440D5S40 m 325,0 225,0 255,0 Applicable
Multi-Drills

45,0 WDX 450D5S40 m 330,0 230,0 260,0 Holders


46,0 WDX 460D5S40 m 335,0 235,0 265,0
47,0 WDX 470D5S40 m 340,0 240,0 270,0
48,0 WDX 480D5S40 m 345,0 245,0 275,0 2 BFTX 01604 N TRX 06 ̶ WDX 130D_S20 – 150D_S20 0,3
49,5 BFTX 0204 N TRX 06 ̶ WDX 155D_S20 – 180D_S25 0,5
49,0 WDX 490D5S40 m 350,0 250,0 280,0
50,0 WDX 500D5S40 m 355,0 255,0 285,0 WDXT BFTX 02206 ̶ TRX 07 WDX 185D_S25 – 225D_S25 1,0
40 70
51,0 WDX 510D5S40 m 360,0 260,0 290,0 156012 BFTX 02506 N ̶ TRX 08 WDX 230D_S25 – 285D_S32 1,5
52,0 WDX 520D5S40 m 365,0 265,0 295,0 50,5 BFTX 03584 ̶ TRX 15 WDX 290D_S32 – 360D_S40 3,5
53,0 WDX 530D5S40 m 370,0 270,0 300,0 51,5 3
54,0 WDX 540D5S40 m 375,0 275,0 305,0 52,5 BFTX 0511 N ̶ TRX 20 WDX 370D_S40 – 450D_S40 5,0
55,0 WDX 550D5S40 m 380,0 280,0 310,0 53,5 BFTX 0615 N ̶ TRX 25 WDX 460D_S40 – 550D_S40 7,5

-
Identification Details
Drill Body Indexable Insert

WDX 200 D5 S25 WDXT 06 30 06 -G


Drill Diameter Shank Size Width Across Flats (6,0 mm)
(Ø 20,0 mm) (Ø 25,0 mm) Breaker Type
Flute Length L/D Thickness (3,0 mm)
(5 x D)
Corner Radius (0,6 mm)

K64 l = Euro stock


= Japan stock
Recommended Tightening Torque (N·m)
Technical information Indexable Insert Type ”SumiDrill”
WDX Type
Multi-Purpose Functionality
l Applications for machining centre l Hole profile
Slant / Pre-drilled
Inclined surface Drill
a
Diameter
Plain surface / (mm)
(mm)
half hole a
Ø13,0–18,0 0,4

Ø18,5–28,5 0,6

Ø29,0–36,0 0,8

Ø37,0–55,0 1,2

Recommended conditions - reduce feed rate to 70 %

Applications for Lathes Drill Max. Offset Drill Max. Offset


description (mm) description (mm)
l Setting Instruction WDX130... 0,35 WDX280... 0,15
Ensure the face of the drill flange is hard against the face of the WDX135... 0,30 WDX285... 0,10
tool holder. WDX140... 0,25 WDX290... 1,00
Align the centreline of the drill to the centreline of the lathes Y WDX145... 0,20 WDX295... 0,95
axis WDX150... 0,15 WDX300... 0,90
WDX155... 0,40 WDX310... 0,80
WDX160... 0,40 WDX320... 0,70
Max. +/- 0,03 mm WDX165... 0,35 WDX330... 0,55
WDX170... 0,30 WDX340... 0,45
WDX175... 0,25 WDX350... 0,35
WDX180... 0,20 WDX360... 0,20
WDX185... 0,50 WDX370... 1,00
WDX190... 0,45 WDX380... 1,00
WDX195... 0,40 WDX390... 0,90
WDX200... 0,30 WDX400... 0,80
Drilling Over Holes WDX205... 0,30 WDX410... 0,70
Offset the lathes X axis within the maximum amount stated in the WDX210... 0,20 WDX420... 0,60
table WDX215... 0,15 WDX430... 0,50
WDX220... 0,10 WDX440... 0,50
WDX225... 0,06 WDX450... 0,40
WDX230... 0,70 WDX460... 1,50
WDX235... 0,70 WDX470... 1,40
WDX240... 0,60 WDX480... 1,30
Enlarge
Multi-Drills
WDX245... 0,50 WDX490... 1,20
WDX250... 0,50 WDX500... 1,10
WDX255... 0,45 WDX510... 1,00
WDX260... 0,40 WDX520... 0,90
WDX265... 0,35 WDX530... 0,80
WDX270... 0,25 WDX540... 0,60
WDX275... 0,20 WDX550... 0,50
Recommended conditions - reduce feed rate to 30 %

Turning by lathes
Outer turning (max. 2 x D) Inner turning (max. 2 x D)

Recommended conditions - reduce feed rate to 50 %

K65
Indexable Insert Type ˮSumiDrill“
WDX Type
Eccentric Sleeve WAS Type
The Eccentric Sleeve WAS Type, exclusively designed for ˮSumiDrill“ WDX Type, provides up to ± 0,3 mm of hole
size adjustment.

DCB

BDX

DMM
L4 L3

L2 LS

Dimensions
(mm)
Diameter Adjustment
Cat. No. Stock DCB DMM BDX LS L2 L3 L4
Range (max.)
WAS 2025-48  20 25 33 43 5 32 5 +0,3 – -0,2
WAS 2532-60  25 32 42 60 7 46 6 +0,3 – -0,3
WAS 3240-70  32 40 55 70 7 57 6 +0,3 – -0,3
WAS 4050-85  40 50 60 70 7 54 6 +0,3 – -0,3

Diameter Adjustment
Procedure 1

Reference Line

Adjust the dial on the sleeve


to the reference line on the
flange of the drill.
Multi-Drills

Procedure 3
Procedure 2

Fixing screw
Adjustment hash marks
Fixation of the adjusting
Turn to a positive number
sleeve.
to expand the hole, and
to a negative number
to decrease the drilling
diameter.
Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly.
Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.

K66 l = Euro stock


Indexable Insert Type ”SumiDrill”
WDX Type
Application Examples
Normal wear Good chip control Good chip
form
ˮSumiDrill“ ˮSumiDrill“
WDX type WDX type

Breakage Long chips Entangled


chips
Competitor Competitor

Automotive Component (SUS304) Structural Steel


Drill Body: WDX220D2S25 Drill Body: WDX190D4S25
Drill Insert: WDXT063006-L (ACP300) Drill Insert: WDXT063006-L (ACP300)
Conditions: vc = 125 m/min, f = 0,07 mm/rev, H = 5 mm, through, Conditions: vc = 100 m/min, f = 0,06 mm/rev, H = 40 mm, through,
Wet Wet

Insert breakage was eliminated with improved chip control and Eliminated the problem of entangled chips.
better surface finish.

ˮSumiDrill“
ˮSumiDrill“ WDX type vf = 32 mm/min
WDX type 2400 Holes /corner
20 % Longer tool life 4 Times higher
25 % Higher efficiency Competitor vf = 32 mm/min efficiency
Competitor 2000 Holes /corner
50 100 150
Feed Rate
0 1,000 2,000 3,000
Number of Holes Drilled Entrance: Ø 60,155 Good surface finish and
Outlet: Ø 60,157 good hole tolerance.

Machine Component (SCM440) Plate (S48C)


Drill Body: WDX220D3S25 Drill Body: WDX600D3S40
Drill Insert: WDXT063006-G (ACP300) Drill Insert: WDXT186012-G (ACP300)
Conditions (Sumitomo): vc= 157 m/min, f = 0,19 mm/rev, H= 19 mm, through, Wet Conditions (Sumitomo): vc= 150 m/min, f = 0,16 mm/rev, H= 60 mm, through, Wet
Conditions (Comp.): vc= 157 m/min, f = 0,15 mm/rev, H= 19 mm, through, Wet Conditions (Comp.): vc= 30 m/min, f = 0,20 mm/rev, H= 60 mm, through, Wet
Good chip control even under high efficiency conditions.
Stable drilling performance.
Better stability through lower cutting force, resulting in 4 times higher efficiency.
25 % higher efficiency and 20 % higher tool life.

Competitor ˮSumiDrill“ WDX type ˮSumiDrill“ WDX type


Good surface Multi-Drills
and hole Normal flank wear
tolerance.
Hole
Ø (mm)
21,00 ØXXXX Competitor
Ø
20,60
20,20
19,80 Breakage
19,40
Entrance Outlet Entrance Outlet

Automotive Component (SCM415) Bearing Component for Windmill (42CrMo)


Drill Body: WDX200D5S25 Drill Body: WDX330D5S40
Drill Insert: WDXT063006-G (ACP300) Drill Insert: WDXT094008-L (ACP300)
Conditions: vc = 185 m/min, f = 0,12 mm/rev, H = 87 mm, Conditions: vc = 146 m/min, f = 0,10 mm/rev, H = 158 mm,
through, Wet through, Wet

Good surface roughness. WDX shows stable drilling performance, no cutting


Stable hole diameter. edge breakage.

K67
Indexable Insert Type ”SumiDrill” Recommended Cutting Conditions

WDX Type
Recommended Cutting Conditions (2D) [ min. - optimal - max. ]
Material Group Chip Cutting Speed Feed rate (mm/rev)

Hardness
(HB)
breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5–29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,08–0,12 0,04–0,08–0,12 0,04–0,08–0,13 0,05–0,10–0,15 0,06– 0,11–0,17
190 G ACP300 150–220–250 0,08–0,13–0,24 0,08–0,13–0,24 0,08–0,14–0,26 0,09–0,16–0,29 0,10–0,17–0,32
Carbon steel 250 G ACP300 125–170–230 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
270 G ACP300 125–170–230 0,08–0,13–0,22 0,08–0,14–0,24 0,08–0,14–0,23 0,09–0,16–0,26 0,10–0,17–0,29
300 G ACP300 100–130–170 0,06–0,11–0,17 0,06–0,12–0,18 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
P 180 L ACP300 150–180–220 0,05–0,08–0,14 0,05–0,08–0,14 0,05–0,08–0,16 0,06–0,09–0,17 0,07–0,10–0,19
275 G ACP300 125–150–200 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
Low alloyed steel
300 G ACP300 100–140–170 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
350 G ACP300 80–120–150 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
200 G ACP300 100–150–200 0,08–0,13–0,24 0,08–0,13–0,24 0,08–0,14–0,26 0,09–0,16–0,29 0,10–0,17–0,32
High alloyed steel
325 G ACP300 80–120–160 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
martensitic / ferritic 200 L/G ACP300 100–150–200 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14– 0,24
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,04–0,08–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,04–0,08–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
180 H ACK300 120–160–200 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
Cast iron (GG)
260 H ACK300 120–160–200 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
K 160 H ACK300 90–120–250 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
Aluminium alloy G DL1500 200–260–320 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
N Copper alloy G DL1500 180–230–280 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22

Recommended Cutting Conditions (3D) [ min. - optimal - max. ]


Material Group Chip Cutting Speed Feed rate (mm/rev)
Hardness
(HB)

breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5– 29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,07–0,1 0,04–0,07–0,10 0,04–0,08–0,11 0,05–0,09–0,12 0,06–0,10–0,13
190 G ACP300 150–220–250 0,08–0,12–0,2 0,08–0,12–0,20 0,08–0,13–0,22 0,09–0,14–0,24 0,10–0,16–0,27
Carbon steel 250 G ACP300 125–170–230 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
270 G ACP300 125–170–230 0,08–0,12–0,18 0,08–0,12–0,18 0,08–0,13–0,19 0,09–0,14–0,22 0,10–0,16–0,24
300 G ACP300 100–130–170 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
P 180 L ACP300 150–180–220 0,05–0,07–0,12 0,05–0,07–0,12 0,05–0,08–0,13 0,06–0,08–0,15 0,07–0,09–0,16
275 G ACP300 125–150–200 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
Low alloyed steel
300 G ACP300 100–140–170 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
350 G ACP300 80–120–150 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
200 G ACP300 100–150–200 0,08–0,12–0,2 0,08–0,12–0,20 0,08–0,13–0,22 0,09–0,14–0,24 0,10–0,16–0,27
High alloyed steel
325 G ACP300 80–120–160 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
martensitic / ferritic 200 L/G ACP300 100–150–200 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,04–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,04–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
180 H ACK300 12–160–200 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
Cast iron (GG)
260 H ACK300 120–160–200 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
K 160 H ACK300 90–120–250 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
Aluminium alloy G DL1500 200–260–320 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
Multi-Drills

N Copper alloy G DL1500 180–230–280 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22

K68
Recommended Cutting Conditions Indexable Insert Type ”SumiDrill”
WDX Type
Recommended Cutting Conditions (4D) [ min. - optimal - max. ]
Material Group Chip Cutting Speed Feed rate (mm/rev)

Hardness
(HB)
breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5–29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,07–0,09 0,04–0,07 – 0,09 0,04–0,07–0,09 0,05–0,08–0,10 0,05–0,08–0,10
190 G ACP300 150–220–250 0,08–0,11–0,17 0,08–0,11–0,17 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21
Carbon steel 250 G ACP300 125–170–230 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
270 G ACP300 125–170–230 0,08–0,11–0,15 0,08–0,11–0,15 0,08–0,12–0,17 0,09–0,14–0,19 0,09–0,14–0,19
300 G ACP300 100–130–170 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
P 180 L ACP300 150–180–220 0,05–0,07–0,10 0,05–0,07–0,10 0,05–0,07–0,11 0,06–0,08–0,12 0,06–0,08–0,12
275 G ACP300 125–150–200 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
Low alloyed steel
300 G ACP300 100–140–170 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
350 G ACP300 80–120–150 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
200 G ACP300 100–150–200 0,08–0,11–0,17 0,08–0,11–0,17 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21
High alloyed steel
325 G ACP300 80–120–160 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
martensitic / ferritic 200 L/G ACP300 100–150–200 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,04–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,04–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
180 H ACK300 120–160–200 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31
Cast iron (GG)
260 H ACK300 120–160–200 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31
K 160 H ACK300 90–120– 250 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
Aluminium alloy G DL1500 200–260–320 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20
N Copper alloy G DL1500 180–230–280 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20

Recommended Cutting Conditions (5D) [ min. - optimal - max. ]


Material Group Chip Cutting Speed Feed rate (mm/rev)
Hardness
(HB)

breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5–29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,06–0,09 0,04–0,06–0,08 0,04–0,06–0,08 0,05–0,07–0,09
190 G ACP300 150–220–250 0,07–0,10–0,15 0,07–0,10–0,15 0,08–0,11–0,17 0,09–0,12–0,19
Carbon steel 250 G ACP300 125–170–230 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
270 G ACP300 125–170–230 0,07–0,10–0,14 0,07–0,10–0,14 0,08–0,11–0,15 0,09–0,12–0,17
300 G ACP300 100–130–170 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
P 180 L ACP300 150–180–220 0,05–0,06–0,09 0,05–0,06–0,09 0,05–0,06–0,10 0,05–0,07–0,11
275 G ACP300 125–150–200 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
Low alloyed steel
300 G ACP300 100–140–170 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
350 G ACP300 80–120–150 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
200 G ACP300 100–150–200 0,07–0,10–0,15 0,07–0,10–0,15 0,08–0,11–0,17 0,09–0,12–0,19
High alloyed steel
325 G ACP300 80–120–160 0,05–0,09–0,11 0,06–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
martensitic / ferritic 200 L/G ACP300 100–150–200 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,07–0,12–0,18
180 H ACK300 120–160–200 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
Cast iron (GG)
260 H ACK300 120–160–200 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
K 160 H ACK300 90–120–250 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
Aluminium alloy G DL1500 200–260–320 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18
Multi-Drills
N Copper alloy G DL1500 180–230–280 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18

K69
Indexable Plunge Drill / Plunge Mill
PDL Type / PCT Type
PDL PCT
Description
The tool cuts in the Z axis direction where tool rigidity is highest,
allowing high efficiency roughing for aeronautic components
and dies with long tool overhang must be used to machine deep
holes and pockets.

Characteristics l The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing.
l All sizes come with an air hole for supplying coolant internally to improve chip evacuation.
l Durable body with special surface treatment offers improved tool life and reliability.
l The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous
metals and exotic alloys.

l The PDL type has a central insert making it possible to make l Although the PCT type has limited radial cutting ability, the tool
radial cuts beyond the tool‘s radius, pitch feed cutting, and has many effective teeth enabling it to perform high feed cutting.
drilling. (Pocket milling, etc.) (Medium finishing of corners, hole expansion, deep grooving, etc.)

pf ae pf

ae
DC

DC

DC
Keep the value of Pf for PDL type tools to Keep the value of Pf for PCT type tools to less than 50 % of the tool
less than 70 % of the tool diameter (DC). diameter (DC).
For ae refer to the dimension under "ae max" in the stock / dimensions
tables titled "Holders Max, Depth: 3D/5D".

Application examples
PDL Pocketing PCT Corner Finishing PCT Grooving
Work Material: Ti Alloy Work Material: Ti Alloy Work Material: Ti Alloy
Multi-Drills

Tool: PDL400D2S40 Cutting Conditions: Tool: Insert: Cutting Conditions: Tool: PCT320D5S32 (Ø 32) Cutting Conditions:
(Ø 40) vc = 40 m/min PCT320D3S32 (Ø 32) WDXT094008-G vc = 50 m/min Insert: WDXT094008-G vc = 40 m/min
Insert: WDXT125012-G f = 0,07 mm/rev PCT250D3S25 (Ø 25) WDXT073506-G  f t = 0,08 mm/tooth  f t = 0,07 mm/tooth
PCT200D3S20 (Ø 20) Grade: ACK300
Grade: ACK300 (  vf = 22,3 mm/min) WDXT063006-G (  vf = 80–127 mm/min) (  vf = 56 mm/min)
Grade: ACK300
Pf = 25 mm ae = 3,2–6,5 mm Pf = 5,0 mm

PDL Drilling PCT Aeronautic Components PCT Machine Components


Work Material: X4 CrNiMo 17 12 2 Work Material: X5 CrNi 18 10 Work Material: 34 Cr Ni 4

Tool:  PDL200D3S25 Cutting Conditions: Tool: PCT320D3S32 Cutting Conditions: Tool: PCT200D5S20 Cutting Conditions:
(Ø 20) vc = 180 m/min (Ø 32) vc = 180 m/min (Ø 20) vc = 150 m/min
Insert: WDXT063006-G f = 0,10 mm/rev Insert: WDXT094008-G  f t = 0,15 mm/tooth Insert: WDXT063006-G  f t = 0,15 mm/tooth
Grade: ACP300 (  vf = 286 mm/min) Grade: ACP300 (  vf = 537 mm/min) Grade: ACK300 (  vf = 716 mm/min)
DC = 20 mm ae = 7,0 mm, Pf = 5,0 mm ae = 3,5 mm

K70 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)
Indexable Plunge Drill Indexable Plunge Mill
PDL Type (2D, 3D) PCT Type (3D, 5D)
Carbon Steel, Hardened Carbon Steel, Hardened

Heat Resist-

Heat Resist-
2D 3D 3D 5D

Composite

Composite
Stainless

Stainless
Tempered

Tempered
Cast Iron

Cast Iron
Cast iron

Cast iron
Cu Alloy

Cu Alloy
Alloy Steel Steel Alloy Steel Steel

Al Alloy

Al Alloy
ant Alloy

ant Alloy
Ti Alloy

Ti Alloy
CFRP *

CFRP *
Ductile

Ductile
Steel

Steel
Steel

Steel
C≤0,28% C>0,28% HRC≤45 HRC>45 C≤0,28% C>0,28% HRC≤45 HRC>45

w ◎ ◎ 〇 〇 ◎ ◎ ◎ ◎ 〇
Fig 1 * CFRP (Carbon Fibre Reinforced Plastic)

DCS
FMS

DCON h7
DC

Fig 3
LU
LUX

DCON h7
LPR LS

DC
OAL

ae
Fig 2 LH LS

DCS
FMS
OAL

DCON h7
DC

LU
LUX
LPR LS
OAL

Holder (Max ap: 2D) Holder (Max ap: 3D)


Dimensions (mm) Applicable Dimensions (mm) No. of Applicable
Stock

Stock
Cat. No. DC OAL LU LUX LPR LS DCON DCSFMS Insert Fig. Cat. No. DC ae max OAL LH LS DCON teeth Insert Fig.
PDL 160D2S20 l 16,0 94 32 35 50 44 20 28 WDXT052504 PCT 160D3S16 l 16,0 4,0 123 53 70 16 2 WDXT052504
200D2S25 l 20,0 114 40 43 58 56 25 33 WDXT063006 1 200D3S20 l 20,0 5,0 145 65 80 20 2 WDXT063006
250D2S25 l 25,0 127 50 53 71 56 25 37 WDXT073506 250D3S25 l 25,0 6,5 160 80 80 25 2 WDXT073506 3
PDL 320D2S40 l 32,0 162 64 68 92 70 40 54 WDXT094008 320D3S32 l 32,0 8,5 191 101 90 32 2 WDXT094008
2
400D2S40 l 40,0 185 80 85 115 70 40 54 WDXT125012 400D3S42 l 40,0 11,0 225 125 100 42 3 WDXT125012

Holder (Max ap: 3D) Holder (Max ap: 5D)


Dimensions (mm) Applicable Dimensions (mm) No. of Applicable
Stock

Stock
Cat. No. DC OAL LU LUX LPR LS DCON DCSFMS Insert Fig. Cat. No. øD ae max OAL LH LS DCON teeth Insert Fig.
PDL 160D3S20 l 16,0 110 48 51 66 44 20 28 WDXT052504 PCT 160D5S16 l 16,0 4,0 155 85 70 16 2 WDXT052504
200D3S25 l 20,0 134 60 63 78 56 25 33 WDXT063006 1 200D5S20 l 20,0 5,0 185 105 80 20 2 WDXT063006
250D3S25 l 25,0 152 75 78 96 56 25 37 WDXT073506 250D5S25 l 25,0 6,5 210 130 80 25 2 WDXT073506 3
PDL 320D3S40 l 32,0 194 96 100 124 70 40 54 WDXT094008 320D5S32 l 32,0 8,5 255 165 90 32 2 WDXT094008
2
400D3S40 l 40,0 225 120 125 155 70 40 54 WDXT125012 400D5S42 l 40,0 11,0 305 205 100 42 3 WDXT125012
-
Spare Parts -
Inserts (mm)
Screw Wrench Wrench Fig. 4 W1 RE Fig. 5 W1 RE
Fig. 6 W1 RE

Applicable
Holders
RE RE RE
L Type G Type H Type
PDL 160 D2 S20, PDL 160 D3 S20 Excellent chip control General purpose Strong cutting edge
BFTX0204N TRX06 – 0,5 at low feed rates chipbreaker at higher feed rates
PCT 160 D3 S16, PCT 160 D5 S16
Application Coated
PDL 200 D2 S25, PDL 200 D3 S25
BFTY02206 – TRD07 1,0 High Speed / Light Cutting N
PCT 200 D3 S20, PCT 200 D5 S20
PDL 250 D2 S25, PDL 250 D3 S25
General Purpose M
BFTX02506N – TRD08 1,5
PCT 250 D3 S25, PCT 250 D5 S25 Roughing PM K
ACP100
ACP300
ACK300

PDL 320 D2 S40, PDL 320 D3 S40 Dimensions (mm)


DL1500

BFTX03584 – TRD15 3,5 Fig. W1 Applicable


PCT 320 D3 S32, PCT 320 D5 S32 Cat. No.
Thickness RE Holder
Multi-Drills
PDL 400 D2 S40, PDL 400 D3 S40 WDXT 052504-L m l l 4 PDL160D2S20
BFTX0511N – TRD20 5,0 052504-G l l l l 5 5,0 2,5 0,4 PDL160D3S20
PCT 400 D3 S42, PCT 400 D5 S42 PCT160D3S16
052504-H m l l 6 PCT160D5S16
WDXT 063006-L l l l 4 PDL200D2S25
PDL200D3S25
063006-G l l l l 5 6,0 3,0 0,6 PCT200D3S20
063006-H m l l 6 PCT200D5S20
Notes about Mounting Inserts WDXT 073506-L l l l 4 PDL250D2S25
PDL250D3S25
073506-G l l l l 5 7,5 3,5 0,6 PCT250D3S25
073506-H l l l 6 PCT250D5S25
WDXT 094008-L l l l 4 PDL320D2S40
PDL320D3S40
094008-G l l l l 5 9,6 4,0 0,8 PCT320D3S32
094008-H l l l 6 PCT320D5S32
WDXT 125012-L l l l 4 PDL400D2S40
Central Insert PDL400D3S40
125012-G l l l l 5 12,4 5,0 1,2 PCT400D3S42

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