Sumitomo Catalogue 2020-2021 en
Sumitomo Catalogue 2020-2021 en
Sumitomo Catalogue 2020-2021 en
General Catalogue
PERFORMANCE
CUTTING TOOLS
Insert
Selection
Grades
Negative
& Positive
Inserts
External
Holders
Boring
Bars
Parting-Off
Grooving
Threading
Holders
Milling
Cutters
Indexable
Endmills
Solid
Carbide
Endmills
Multi-Drills
SumiBoron
SumiDia
CBN/PCD
Inserts &
Tools
Guidance
Spare Parts
Index
1
Contents
Inserts Threading
C61 – F51 –
Positive Type Holders
Negative Positive
CBN Inserts M1 –
PCD Inserts M1 –
Guidance N1 –
2
Milling Cutters G1 – Multi-Drills K1 –
SumiDia L24 –
Indexable Endmills H1 – PCD Grades
Endmills
Uncoated Solid Types J34–
3
Dimension symbols are compliant with ISO13399
The following table shows ISO13399-compliant dimension symbols. Contents corresponding to the sample symbols/notations are shown
below. Tool shape diagrams and stock charts use the symbols and notation examples from the table below.
(1) Inserts (For Turning / For Milling) (2) Tool Holders For Turning
Symbol Description Symbol Description
AN Clearance angle major APMX Depth of cut maximum
APMX Depth of cut maximum B Shank width
BS Wiper edge length BD Body diameter
CDX Cutting depth maximum CDX Cutting depth maximum
CHW Corner chamfer width CRKS Connection retention knob thread size
CW Cutting width DC Cutting diameter
D1 Fixing hole diameter DCB Connection bore diameter
DMIN Minimum bore diameter DCON Connection diameter
IC Inscribed circle diameter DCSFMS Contact surface diameter machine side
INSL Insert length DMIN Minimum bore diameter
L Cutting edge length DMM Shank diameter
PDX Profile distance ex DN Neck diameter
PDY Profile distance ey GAMF Rake angle radial
PNA Profile included angle GAMP Rake angle axial
RE Corner radius H Shank height
RER Right side corner radius HBH Head bottom offset height
REL Left side corner radius HBKL Head back offset length
S Insert thickness HBKW Head back offset width
W1 Insert width HBL Head bottom offset length
WF Functional width HF Functional height
KDP Groove depth
KWW Keyway width
LF Functional length
LH Head length
LHD Head length
LS Shank length
LSCX Clamping length maximum
LU Usable length
LUX Usable length maximum
WF Functional width
WF
95˚
80° L S -5˚ LH
80
LF
˚
-5˚
HF
L
(Grooving Tool Holder Example)
S
CDX
WF
LF
CW
LH
HF
Notes: The symbols in the above table are compliant with ISO13399 and do not include symbols unique to our company.
As symbols under review are not included, these may change over time.
4
(3) Cutters / Indexable Endmills (4) Endmills
Symbol Description Symbol Description
APMX Depth Of Cut Maximum APMX Depth Of Cut Maximum
BD Body Diameter CHW Corner Chamfer Width
BDX Body Diameter Maximum DC Cutting Diameter
CBDP Connection Bore Depth DMM Shank Diameter
CRKS Connection Retention Knob Thread Size DN Neck Diameter
CW Cutting Width LF Functional Length
DBC Connection Bore Diameter LFS Functional Length Secondary
DC Cutting Diameter LU Usable Length
DCB Clamping Diameter, Nominal, on Workpiece Side RE Corner Radius
DCON Connection Diameter
DCSFMS Contact Surface Diameter Machine Side
DCX Cutting Diameter Maximum
DMM Shank Diameter
(5) Drills / Reamers
DN Neck Diameter
H Shank Height Symbol Description
KDP Groove Depth BD Body Diameter
KWW Keyway Width BDX Body Diameter Maximum
LBX Body Length Maximum CW Cutting Width
LF Functional Length DC Cutting Diameter
LH Head Length DCB Clamping Diameter, Nominal, on Workpiece Side
LS Shank Length DCON Connection Diameter
LU Usable Length DCSFMS Contact Surface Diameter Machine Side
OAL Overall Length DF Flange Diameter
RMPX Maximum Ramping Angle DMM Shank Diameter
THUB Hub Thickness LBX Body Length Maximum
LCF Length Chip Flute
LF Functional Length
LFA A Dimension On Lf
LFS Functional Length Secondary
LH Head Length
LPR Protruding Length
LS Shank Length
(Shell Type Example) DCSFMS
LU Usable Length
DCB
KDP
PL Point Length
LF
APMX
RE ±0,02 LF
LH LS
LF
(Drill Example)
(Modular Type Example)
L11 LU
CRKS
PL
DCON h6
DC h8
140°
DCON
DC
LCF
LS2 OAL
LF LS H
OAL
5
Notice
Thank you for using the Sumitomo Electric Hardmetal General Catalogue
(Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue).
This catalogue presents the major items in the As a result ot our ongoing research, product may
Sumitomo Cutting Tools product line. reflect enhancements in qualitiy, performance
The catalogue ist organised as follows: and specifications not listed in this catalogue.
(1) Cutting Tool Grades To order Sumitomo/SUMIBORON/SUMIDIA
(2) Sumitomo Products products, contact your nearest Sumitomo Electric
(3) SUMIBORON, SUMIDIA Products Hardmetal dealer or distributor.
Ask for our brochures and pamphlets. For inquiries or other requests, feel free to contact
This catalogue is current as of January 2020. your nearest sales office.
Meaning of Icons
Common Endmill
Featured for the first time Shape
New
in this catalogue 30°
Miling Cutter
8mm 4mm
45°
6
A
Insert Selection
A1–A20
Selection
Insert
Insert Selection Sumitomo Grades (Turning) ...................................... A2
Sumitomo Grades (Milling) ....................................... A3
A1
Selection of Sumitomo
Grades (Turning)
General Steel (Carbon Steel,
Work Material Stainless Steel Cast Iron
Alloy Steel), Soft Steel
Selection
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
Insert
- P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30
C C C
New
AC8015P AC6020M New
AC4010K
C C C
AC8025P AC6030M New AC4015K
C C
PAC6040M
New AC8035P AC420K
Coated
Carbide AC810P
C C
AC610M AC630M
C
AC8025P
C
C C C
AC820P AC830P AC405K
AC830P
C C
P
AC520U
P
AC530U AC415K
Small Product Machining AC1030U
P P AC1030U P AC1030U
Coated P T1500Z
Cermet
P T3000Z
T1000A T1000A
Cermet T1500A T1000A
T1500A
T2500A
ST10P ST20E A30 G10E
Carbide
BN7000
Uncoated CBN BNS800
Coated CBN BN500
P BNC500
Work
Work Material Exotic Alloy Hardened Steel Material Non-Ferrous Metal
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resist.
Classification Classification
- S01 S10 S20 S30 - H01 H10 H20 H30 - N01 N10 N20 N30
New
PAC5015S Carbide H1
P AC5025S
New
Coated
AC503U DA90
P
Carbide PAC510U PCD DA150
PAC520U DA1000
EH510 Work
Powdered Metal
Material
Carbide EH520 Wear Resistance Fracture Resist.
Classification
- 01 10 20 30
Coated AC510U
P BNC2010 Carbide P
P BNC2020 P
BNC300 Cermet T1000A
Coated CBN
P BNC100 P
BNC160
Uncoated BN7500
P BNC200 CBN
BN7000
BN1000
New NCB100 BN2000 Work Cemented Carbides and
Material Hard Brittle Materials
BNX20 Wear Resistance Fracture Resist.
Classification
Uncoated CBN BN7000 - 01 10 20 30
BN350
BNX10 PCD NPD10
BNS800
BNX25 DA90
A2 : 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated
Selection of Sumitomo
Grades (Milling)
General Steel (Carbon Steel,
Work Material Stainless Steel Cast Iron
Alloy Steel), Soft Steel
Selection
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
Insert
- P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30
ACM100
C C
New
ACP2000 P
New
ACK2000
New
P ACP3000 ACM200 New
ACK3000
C
P
New ACU2500
Carbide C
ACP100
C
P ACK100
P ACP200
C
P
ACK300 ACK200
PACP300 P ACP300 P ACK300
New New
T2500A T2500A
Cermet T250A T250A
T4500A T4500A
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
- S01 S10 S20 S30 S40 - H01 H10 H20 H30 - N01 N10 N20 N30
P
ACM100
ACM200
C
DL1000
P
Coated
Carbide P ACM300
New
New
P ACU2500 P DL2000
P
ACK300
H1
Carbide EH520
New
H20
PCD DA1000
: 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated A3
Steel Turning Insert Selection Guide
Main Chipbreakers
Selection
Insert
NMU
6 NME 3
NMU
NME
NGE NSU NMU NSU
Depth of Cut (mm)
2 NSU 1
NSU NLU NLB
NSE
NFE
NSE NFB
NFB
0 0
0,2 0,4 0,6 0,2 0,4
Feed Rate (mm/rev) NFE Feed Rate (mm/rev)
Sub-Chipbreakers
Negative Type Chipbreakers for
Strong Edge Chipbreakers
High‑Efficiency Machining
6 6
NME NMX
Depth of Cut (mm)
4 4
NUX
NGE
NSE
2 2
NSX
NFE
10
2 4
NGU-W
NLU
1 2 5
NFE NSE-W NHU
NFB NFA NLU-W NHP
NMP
0 0,2 0,4 0,6 0 0,3 0,6 0,9 0 0,4 0,8 1,2 1,6
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Grades
Fine Finishing to Finishing Finishing to Rough Cutting
(m/min) (m/min)
400 400 New
T1000A AC8015P
Cutting Speed (vc)
200
T1500A 200 AC8025P
100 100 AC6030M New
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A4
Recommended Cermet Grades
Steel
Grades T1000A / T1500A / T1500Z
Selection
Insert
T1000A:
An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent
wear resistance in continuous finishing and profiling applications.
T1500A:
A general purpose uncoated cermet grade that provides excellent value for money and delivers improved
finished surface quality while providing good wear and fracture resistance.
T1500Z:
Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose
coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance.
Performance
T1000A
Wear Resistance Fracture Resistance Provides excellent fracture resistance in addition to wear resistance.
Exhibits excellent
0,20 wear resistance.
Flank Wear Width (mm)
Competitor’s Cermet
(P10)
0,15
Conventional
Grade
T1000A
0,10 T1000A Competitor’s Cermet
(P10)
0,05 Conventional
Grade
T1500A
Wear Resistance Machined Surface Finish
0,20 Conventional Grade Beautiful glossy finished
Flank Wear (mm)
0,10
T1500A
0,05 1,5 times better wear
resistance!
0 5 10 15 20 25
Cutting Time (min) T1500A Competitor’s Cermet (P20)
Work Material: 34CrMo4 Insert: CNMG120408NSU Work Material: C45, Insert: CNMG120408NLU,
Cutting Conditions: vc = 230 m/min, f = 0,20 mm/rev, ap = 1,0 mm, wet Cutting Conditions: vc = 150 m/min, f = 0,12 mm/rev, ap =1,0 mm, wet
T1500Z
Wear Resistance Machined Surface Finish
(mm) 0,20
Competitor's Reduces cloudy finish Beautiful finished surfaces
Flank Wear Width
Coated Cermet
0,15 (P20) Conventional on machined surfaces. even at lower cutting speeds.
Grade
0,10
0,05
T1500Z
0 10 20 30 40 50
Cutting Time
T1500Z Competitor’s Cermet (P20) T1500Z Conventional
Grade
Competitor's Coated
Cermet (P20)
Work Material: 34CrMo: Insert: CNMG120408NSU Work Material: 21NiCrMo2, Insert:DNMG150408NSU Work Material: H240LA, Insert: CNMG120408NSU
Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, wet Cutting Conditions: vc=150m/min ,f =0,20mm/rev, ap=1,0mm, wet Cutting Conditions: vc=100m/min, f =0,15mm/rev, ap=1,0mm, wet
A5
Steel Recommended Carbide Grades
New New
Covers a wide range of machining applications from high-speed cutting to interrupted cutting and small lathe machining.
AC8015P Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long,
stable tool life during high-speed and high feed cutting.
AC8025P The 1st recommendation grade for turning steel. Surface smoothing technology significantly suppresses adhesion of work
material components. Achieves long, stable tool life with various cutting speeds and work materials.
AC8035P Tensile stress removal of the coating layer greatly improves fracture resistance. Achieves long, stable tool life during heavy
interrupted cutting.
AC1030U Employs a new PVD coating and a dedicated tough carbide substrate. High-quality cutting edge grade suppresses adhesion
and micro-chipping, realizing excellent machined surface quality.
Performance
AC8015P
Reduced crater damage due to chip abrasion through optimized crystal orientation in the alumina layer.
Conventional Grade
5 min 14 min
Al2O3
Crater wear
TiCN TiCN exposed End of tool life progress!
Disoriented Al2O3 Work Material: 100Cr6, 1.3505, External continuous, Insert: CNMG120408NGU
Cutting Conditions: vc = 300 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet
AC8015P
5 min 17 min 29 min
Al2O3
TiCN
Oriented Al2O3 Minimal wear TiCN exposed End of tool life
>> Inhibits Al2O3 damage Improved crater wear resistance.
AC8025P
Improved tool surface smoothness and significantly reduced adhesion through special surface treatment.
Conventional Grade Surface
Adhesion 2 min 70 min
resistance
Adhesion
2 min 70 min 120 min
resistance
Ra<0,04μm
Normal wear Controlled even wear no end of tool life.
Extremely smooth surface prevents adhesion.
AC8035P
Drastically reduced tensile residual stress in coating through special surface treatment.
Conventional Grade
0,20
Feed Rate
(mm/rev)
0,25
0,30
0 250 500
0 0,1 0,2 0,3 No. of Impacts Unable to continue
Tensile residual stress in
TiCN (GPA) Work Material: 34CrMoS34, 1.7226, Interrupted cut, Insert: CNMG120408NGU
Cutting Conditions: vc = 160 m/min, f = 0,2–0,3 mm/rev, ap = 2 mm, dry
AC8035P
0,20
Feed Rate
(mm/rev)
0,25
90% less 0,30
tensile stress
0 250 500
0 0,1 0,2 0,3 No. of Impacts Able to continue for all
Tensile residual stress in corners
TiCN (GPA) Cracks difficult to grow >>> excellent toughness
A6
Steel
Grades and Chip breaker Selection Guide
Selection
Insert
1st Recommendation
1st Recommendation
NGU
General Purpose AC8025P
NGU NGU
1st Recommendation 1st Recommendation
NGE NUX
Higher efficiency Higher stability
required required
A7
Stainless Steel Turning Insert Selection Guide
Chipbreakers
Selection
Insert
NEM
(NMU)
NEX NMU 3,0 – NMU NSU
4,0 –
NGU
2,0 – NLU
NEX NLB
2,0 – ( )
NGU
NEG
NEF
NSU
1,0 – NLB
NSU
(NEF)
NSU
NLU
0 l l l 0 l l
0 0,2 0,4 0,6 0 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev)
Grades
(m/min)
200
High Speed,
High Efficiency Cutting
AC6020M
Cutting Speed (vc)
150
AC1030U AC6040M
AC630M
50 AC530U
Finishing Roughing
Cutting Conditions
Cutting
Work Material Chipbreaker Grade Depth of Cut Feed Rate Cutting Speed
Range
ap (mm) f (mm/rev) vc (m/min)
X6CrAl 13, X8CrNiS 18 9, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 170–230–300
Ferritic
X29CrS 13, X6CrMoS 17, Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 140–170–250
Materials X12CrS 13
Cr- Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 140–170–200
Based X12Cr 13, X20Cr 13, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 120–180–240
Martensitic X30Cr 13, X6Cr 17,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 100–150–200
Materials X19CrNi 17 2,
X6CrNi 18 9 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 80–130–180
X5CrNi 18 10, X2CrNi 19 11, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 120–180–240
Austenitic X2CrNiMo 18 10, X4CrNiMo 17 12 2,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 100–150–200
Materials X2CrNiMo 17 12 2, X5CrNiMo 17 13,
X6CrNiTi 18 10, X70CrMo 15 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 80–130–180
Two-Phase X5CrNi 17 7, X2CrNi 18 9, Finishing NEF (NSU) AC6030M 0,5–1,5–2,0 0,05–0,15–0,25 100–145–180
Cr/Ni- (Austenite / X6CrNi 25 20,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 80–120–160
Based Ferrite) X2CrNiMoN 17 12 2,
Materials X6CrNiNb 18 10 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 70–100–140
X5CrNiCuNb 16 4, X7CrNiAl 17 7, Finishing NEF (NSU) AC6030M 0,5–1,5–2,0 0,05–0,15–0,25 90–115–140
Precipitation X4CrNuMo 27 5 2,
Medium NEG · NEX · NGU AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 70–90–110
Hardening X2CrNiMoN 22 5 3,
X2CrNiMoCuN 25 6 3 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 50–80–120
A8
Recommended Grades and Chipbreakers
Stainless Steel
Grades AC6020M / AC6030M / AC6040M / AC1030U
Selection
Insert
AC6020M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel machining that
achieves a good balance between wear resistance and fracture resistance by combining a hardened substrate with excellent wear
resistance.
AC6030M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless steel that
drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining. Achieves long and stable
machining thanks to the improved coating strength and excellent adhesion.
AC6040M Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended grade for
interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent
adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide
substrate.
AC1030U Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent machined
surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.
Performance
AC6020M
Continuous Cutting (Medium Speed) Continuous Cutting (High Speed)
0,50 0,25
Conventional
Grade Comp. A Comp.B
Flank Wear Width (mm)
0,30 0,15
AC6020M AC6020M
0,20 0,10
Conventional
0,10 0,05 Grade
0 10 20 30 0 10 20 30
Cutting Time (min) Cutting Time (min)
Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc = 150 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 200 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet
AC6030M
Continuous Cutting Interrupted Cutting
0,30 Comp. C
(CVD, M30)
0,25 Conventional AC6030M
Flank Wear Width (mm)
Grade
0,20
0,15 Conventional
Grade
0,10
AC6030M
0,05 Comp. D
(CVD, M30)
0
10 20 30 40 50 0 500 1.000 1.500 2.000 2.500
Cutting Time (min) No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc = 200 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 1,0 mm, wet
AC6040M
Continuous Cutting Interrupted Cutting
0,30
Comp. E
(PVD, M40)
AC6040M
Flank Wear Width (mm)
0,25
0,20
Conventional
Grade Conventional
0,15 Grade
0,10
AC6040M
Comp. F
0,05 (PVD, M40)
A9
Cast Iron Turning Insert Selection Guide
Chipbreakers
Selection
Insert
Roughing
No
Large
6,0 NME NME 6,0
Large
NME breaker
NGZ
Depth of Cut
Depth of Cut
No breaker No
4,0 NGZ 4,0
Depth of Cut
2,0 Finishing NUZ 2,0 NMU NMU
0 0,2 0,4 0,6 Sharp Edge Strong Edge 0 0,2 0,4 0,6 Sharp Edge Strong Edge
Feed Rate (mm/rev) NUZ Feed Rate (mm/rev)
Grades
Grey Cast Iron (GG) Ductile Cast Iron (GGG)
(m/min) (m/min)
2.000
AC4010K
Cutting Speed (vc)
Continuous Cutting
300
500 New Mill-Scaled Work,
New
Mill-Scaled Work, AC4015K Interrupted Cutting
New
200 AC4015K AC420K
AC420K
100 100
AC8025P AC8025P
Finishing Roughing Finishing Roughing
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A10
Recommended Grades and Chipbreakers
Cast Iron
New New
Grades AC4010K / AC4015K / AC420K
Selection
Insert
AC4010K The 1st recommended grade for machining grey cast iron. Adopts an ultra-thick new CVD coating
to realise ultra-high-speed machining at Vc = 700 m/min.
AC4015K The 1st recommendation grade for ductile cast iron. New high-adhesion, high-strength CVD
coating realises both wear resistance and chipping resistance.
AC420K Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when
cutting mill-scaled work.
Performance
AC4010K / AC4015K
Wear Resistance, Gray Cast Iron (GG) Wear Resistance, Ductile Cast Iron (GGG)
0,4 ■ ●
Competitor 0,4 Competitor
◆ ■ ●
Flank Wear Width (mm)
0 2 4 6 8 10 0 5 10 15 20 25 30
Cutting Time (min) Cutting Time (min)
Work Material: GG-25, Continuous, Insert: CNMG120408 Work Material: GGG-70, Continuous, Insert: CNMG120408
Cutting Conditions: vc = 600 m/min, f = 0,4 mm/rev, ap = 2,0 mm, dry Cutting Conditions: vc = 140 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet
AC4010K / AC4015K
Chipping Resistance, Gray Cast Iron (GG) Chipping Resistance, Ductile Cast Iron (GGG)
400
Minimal Chipping Minimal Chipping
300
200
100
10 min 10 min 0
AC4010K AC4015K Conventional Competitor
NGZ AC4010K NGZ AC4015K NGZ NGZ
6 min 6 min
Conventional Competitor 4 min 4 min
Conventional Competitor
Work Material: GG-25, Interrupted, Insert: CNMG120408 Work Material: GGG-40.3, Interrupted, Insert: CNMG120408
Cutting Conditions: vc = 400 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 450 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet
AC420K
Competitor‘s
Product D (K15)
100 150 200 300 Work Material: GGG-40.3, Toolholder: PCLNR2525-43 Insert: CNMG120408
Tool Life sec. Cutting Conditions: vc = 350 m/min, f = 0,25 mm/rev, ap = 1,5 mm, wet
A11
Exotic Metal Turning Insert Selection Guide
Chipbreakers
Selection
Insert
NMU R/LFX
NEX NUP NSU
(NUP) 2,0
2,0
R/LFY
NEX
NEF
(NSU) NFC
NFC R/LFX
NSU
R/LFY
0 0,1 0,2 0,3 0,4 0 0,1 0,2 0,3 0,4
Feed Rate (mm/rev) NEF Feed Rate (mm/rev)
Grades
(m/min)
CBN Grades for
High Speed Finishing
400
New
50 AC5015S / EH510 New
AC5025S /
EH520
Finishing Roughing
Finishing EH510
NEF (NSU) 0,2–0,5–1,5 0,10–0,15–0,20 50–65–80
(AC5015S)
A12
Recommended Grades and Chipbreakers
Exotic Metal
New New
Selection
Insert
PVD (Super ZX Coat) grade with excellent wear and thermal Carbides with excellent thermal, wear, and fracture resistance
resistance. for use with exotic alloys. Lineup also includes new chipbreaker
design.
AC5015S The 1st recommended grade for turning exotic alloys EH510 General purpose grade for titanium machining that fea-
as it realises stable tool life with high-speed, high-effi- tures excellent wear and thermal resistance. For applica-
ciency machining. tions from roughing to finishing.
AC5025S High-toughness grade for realising stable tool life for EH520 Tough grade for titanium machining with excellent frac-
interrupted cutting machining or mill-scaled work. ture and thermal resistance. Perfect for interrupted cut-
ting and mill-scaled work.
Performance
AC5015S
Wear Resistance Fracture Resistance
0,5 25
Competitor AC5015S 1,5x
0,4 20
Flank Wear Width (mm)
0,2 10
0,1 Wear 5
Resistance 2,5x
0
0 5 10 15 20 25 30 35
Cutting Time (min) AC5015S Conventional Competitor
Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Work Material: Hastelloy (22 HRC), Insert: CNMG120408
Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet
AC5025S
Wear Resistance Fracture Resistance
0,4 60
Competitor 1,5x
AC5025S 50
Flank Wear Width (mm)
Conventional
0,3
Cutting Time (min)
40
0,2 30
20
0,1 Wear
Resistance 2,5x
10
0 5 10 15 20 25 0
Cutting Time (min) AC5025S Conventional Competitor
Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 Work Material: Hastelloy (22 HRC), Insert: CNMG120408
Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet
A13
Hardened Steel Turning Insert Selection Guide
Chipbreakers
Selection
Insert
NSV Type Chipbreaker: For chip control during carburized layer removal
NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel
7,0 –
6,0 –
NSV
5,0 –
Depth of Cut (mm)
NSV
4,0 –
NLV
3,0 –
NLV
2,0 –
NFV
1,0 – NFV
0 l l l
0 0,1 0,2 0,3
Feed Rate (mm/rev)
Grades
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A14
Recommended CBN Grades and Chipbreakers
Hardened Steel
Grades BNC2010 / BNC2020 / BN1000 / BN2000
Selection
Insert
BNC2010 A grade for high-precision machining applicable for finishing requiring good surface roughness and dimensional accuracy.
Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer.
Reduces flank wear and achieves excellent surface finish thanks to newly developed special stable multi-layered coating.
BN1000 For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.
Features improved fracture resistance while still placing a priority on wear resistance.
BN2000 General purpose grade suitable for typical hardened steel machining applications.
Provides a high degree of fracture and wear resistance.
Performance
BNC2010 BNC2020
7
Conventional Coated CBN
■
6 BNC2020
Surface Roughness (µm)
Work Material: 15CrMo5, 58-62HRC, Continuous Work Material: SCM415-5V, 58-62HRC, Interrupted
Insert: DNGA 150408 NC4 (BNC2010) Insert: CNGA 120412 NC4 (BNC2020)
Cutting Edge Treatment: S01225 Cutting Edge Treatment: S01225
Cutting Conditions: vc = 160 m/min, f = 0,08 mm/rev, ap = 0,1mm, Wet Cutting Conditions: vc = 130 m/min, f = 0,1 mm/rev, ap = 0,6 mm, Dry
BN1000 / BN2000
Wear Resistance (Continuous Cutting) Chipping Resistance (Interrupted Cutting)
(Comparison based on conventional BN2000 as 100%.)
Competitor 1 Breakage BN2000
Flank Wear Width (mm)
Conventional
Grade 1
Competitor 1
Cutting Distance (km)
Competitor 2
Flank Wear Width (mm)
Conventional
BN1000 Grade 2
Competitor 2
A15
Non-Ferrous Metal Turning Insert Selection Guide
Selection
Chipbreakers
Insert
Positive Type
NAG NGD
Depth of Cut (mm)
Grades
2.000
1.500
SUMIDIA
Cutting Speed (m/min)
DA1000
1.000
Finishing Roughing
Continuous
Cutting
SUMIDIA DA1000 0,1–0,5–3,0 0,05–0,10–0,20 –2000
General Turning
Interrupted
Carbide H1 0,3–1,0–5,0 0,1–0,20–0,5 –1000
Cutting
A16
Recommended PCD and Carbide Grades
Non-Ferrous Metal
Selection
Grades DA1000
Insert
● Ultra-high-density sintered, ultra-fine diamond particles
● Significantly improved surface roughness on machined surfaces
● World’s best wear resistance and strength
● Suitable for use with all aluminium and non-ferrous alloys
Competitor‘s PCD
Flank Wear Width (min)
Conventional Grade
Conventional Grade
DA1000
DA1000
Application Examples
500 - 3.000 -
Output (pcs) / Cutting edge
寿命3倍
加工数
250 - 2,000
250
1.000 -
- (個)1,000 800
0 0 0
H1 H1 Competitor's
Competitor's
0DA1000
DA1000
Competitor's
他社品
AG (NAG) Product (NF) Product
A17
Small Product
Machining Turning Insert Selection Guide
Grades
Selection
Insert
Work Material
Application Range
P M K S H N
Heat Resistant
Non-Ferrous
Hardenend
Category
Stainless
Cast Iron
General
Steel
Steel
Steel
Metal
Steel
High Precision Finish-Light Cut Medium Cut
ACZ150
New AC5015S
Coated Carbide
New AC5025S
(PVD)
AC530U
AC1030U
T1000A
Cermet/Coated Cermet
T1500A/T1500Z
H1
Carbide
EH510
BN1000/BN2000
CBN (SUMIBORON)
BN7000
SUMIDIA DA1000
Chipbreakers
M-Class Finishing to Light Cut G-Class Chipbreaker (Groove Design) G-Class Chipbreaker (3D Design)
4 4 4
Depth of Cut (mm)
NSI
NSU
NFK L/R-SD
2 2 2 NSC
N-LUW L/R-FX
NFP L/R-FYS
NLU L/R-W NFC
L/R-FY
0 0 0
0,2 0,4 0,2 0,4 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
A18
Small Product
Turning Insert Selection Guide Machining
Application Range
Selection
Insert
250
AC520U
200 AC1030U
Employs "Absotech Bronze", a new PVD coating, with a
Cutting Speed (m/min)
ACZ150
AC1030U Performance
Wear Resistance Roughness
0,045 2,5
Competitor‘s Competitor‘s
0,040 Conventional 2,0
Conventional
Grade
Vb Wear (mm)
0,035 Grade
1,5
AC1030U Rz (mm) AC1030U
0,030
1,0
0,025
0,020 0,5
0,015
Material: X5CrNiS18-10, 1.4301 0 50 100 150 0 50 100 150
Insert: DCGT11T302RFY (AC1030U) Cutting Distance (No. of Passes) Cutting Distance (No. of Passes)
Cutting Data: vc=100 m/min, f=0,05 mm/rev, ap=0,1 mm, wet (Oil)
Application Examples
140
100
70
1.000 800
A19
A20
B
Grades
B1–B14
Grades
Coated Grades Coating Series............................................................. B2
CVD / PVD Series ....................................................... B3–4
B1
Coated Carbide
The hardmetal's coating series combines a proprietary tough cemented carbide substrate with a multi-layered
coating for use in high-speed, high-efficiency applications on a wide range of work materials including steel, cast
iron and exotic alloys.
Features
: New coating technology that realises absolute stability.
Grades
CVD PVD
Special Surface Treatment:
Chipping resistance and adhesion
resistance are significantly improved The Proprietary Super Multi-lay-
by special surface treatment applied ered Coating Structure:
to suit the application. Advanced nanotechnology
enables nanometer-level
High Strength Alumina Layer: thickness (1 nanometer is one
Significantly improves the coating billion of a meter)
strength by controlling crystal Hardness, thermal resistance
10nm
growth direction. and toughness are signifi-
cantly improved by alternately
layering one thousand layers
of super thin films.
High Hardness Micro-Grain TiCN
Layer:
Significantly improves the coating Cross section of cutting-edge coating
hardness by using a fine and uni-
form crystal structure. High Adhesion Technology.
Significantly improves adhesi-
on strength through advanced
High Adhesion Technology: control technology at the
Significantly improves adhesion interface of the coating and
strength through a smooth interface carbide substrate.
between the coating and carbide
substrate.
l Suppresses abnormal damage such as chipping and adhesion. Stable l Optimised coating composition according to application. Achieves stable
machining is achieved in various situations. machining regardless of the work material.
l Next-level high strength and high hardness coating is achieved. Achie- l Significantly improves chipping resistance by improving coating adhesion
ves long, stable tool life even in high-efficiency machining. strength. Stable machining is realised even under high load conditions.
Applicable Grades
l Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction and
For Milling DL1000, DL2000
provides excellent adhesion resistance to deliver better-quality machined surfaces.
l Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more. For Endmilling DL1000, DL1200
For Drilling DL1300, DL1500
B2
CVD Coating Series Coated Carbide
Characteristic Values
For Turning (CVD)
Hardness Coating Thickness
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) (μm)
Super A P10 grade with excellent wear resistance that features stability and
AC810P 91,0 2,2 FF Coat 18 longer tool life. Utilises a special carbide substrate with Super FF Coat for AC700G
high to medium speed cutting.
Grades
New For high-speed and high-efficiency machining of steel.
Crystal orientation control technology is used to drastically suppress the
AC8015P 91,0 2,3 Absotech 14 advancement of crater wear, achieving long, stable tool life during high- AC810P
speed and high-feed cutting.
Super A P20 grade that features stability and longer tool life. Employs special
AC820P 90,1 2,2 FF Coat 14 carbide substrate and Super FF Coat to improve on P20 wear and fracture AC2000
resistance.
Super Stable long-life grade employs special tough, carbide substrate and Super
AC830P 89,4 2,6 FF Coat 8 FF Coat. Improves on P30 grade fracture resistance and approaches P20 AC3000
grade in terms of wear resistance.
Super A high efficiency M10 grade featuring improved wear resistance during
AC610M 91,0 2,2 FF Coat 5 stainless steel cutting. Employs special, ultra-hard substrate and thin —
Super FF Coat.
Super A general purpose grade featuring improved wear and fracture resistance AC304
AC630M 89,5 2,7 FF Coat 5 during stainless steel cutting. Utilises a special tough carbide substrate
with a thin Super FF Coat.
Super A new, extremely versatile grade that can be used for rough, interrupted
AC420K 91,1 2,5 FF Coat 12 cutting of ductile and grey cast iron. Employs special, ultra-hard carbide AC700G
substrate and Super FF Coat to provide stability and long tool life.
Super A grade that employs a tough carbide substrate and thin-layer Super FF
ACP100 89,3 3,1 FF Coat 6 Coat to provide superior thermal crack and wear resistance in high-speed AC230
milling of steel.
New For high-speed machining of steel. Stable long tool life with high-speed
ACP2000 89,5 3,2 Absotech 10 machining is realized by adopting a tough carbide substrate and a new ACP100
coating with excellent thermal crack resistance.
Super A grade ideal for hardened steel machining that provides excellent wear
ACM200 89,8 3,4 FF Coat 6 and heat resistance by employing a newly-developed ultra-hard carbide AC230
and Super FF Coat.
Super A grade that employs a tough carbide substrate and thin-layer Super FF
ACK200 91,7 2,5 FF Coat 6 Coat to provide superior thermal crack and wear resistance for high-speed AC211
milling.
New For high-speed cast iron milling. Stable long tool life with high-speed ACK100
ACK2000 91,7 3,1 Absotech 10 machining is realized by adopting a tough carbide substrate and a new
coating with excellent thermal resistance. ACK200
B3
Coated Carbide PVD Coating Series
Characteristic Values
For Turning (PVD)
Hardness TRS Coating Thickness
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) (μm)
T1500Z Brilliant Brilliant Coat* PVD coating gives excellent lubricity for higher quality
92,0 2,2 Coat* 3 machining. General-purpose coated cermet grade that can maintain high- T2000Z
(Cermet) quality machined surfaces and also gives excellent wear resistance.
Grades
T3000Z 91,3 2,4 ZX Coat 3 An ultra-reliable coating grade with tough cermet substrate. —
(Cermet)
For interrupted and general steel cutting.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC530U 91,4 3,3 ZX Coat 3 and AlCrN layers, coupled with a fine-grained super tough substrate for ACZ310
excellent fracture resistance.
The first recommended grade for interrupted machining of stainless steel that
drastically improves the reliability in unstable machining thanks to the excellent
AC6040M 91,6 3,8 Absotech 3 adhesion and peel-off resistance of the new Absotech Bronze PVD coating, AC530U
as well as the improved fracture resistance of the exclusive ultra-hard carbide
substrate.
Heavy interrupted machining and stainless steel machining.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC530U 91,4 3,3 ZX Coat 3 and AlCrN layers, coupled with a fine-grained super tough substrate for ACZ310
excellent fracture resistance.
B4
TiC / TaC (Titanium Carbide)
Cermet
Various grades and expanded lineup of catalogue items meet a wide range of
finishing needs.
Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose
coated cermet T1500Z and tough T2500A.
Significantly expanded lineup of catalogue items for a wide variety of finishing
applications.
Grades
Characteristics
Uncoated Cermet Uncoated Cermet
T1000A High Speed Finishing Grade T1500A New General Purpose Grade
High speed finishing grade with excellent wear resistance. General purpose cermet grade that provides both wear and
- Improved wear and fracture resistance. fracture resistance with better qualitiy finished surfaces.
- Solid solution hard phase reduces reaction with steel. - Mixing hard phases of different functionality, grain size and
- Perfect for high-speed continuous finishing of steel, cast iron and powdered metal. compositions improves balance of wear and fracture resistance.
- Reduces adhesion of work material for beautiful finished surfaces.
Characteristic Values
For Turning
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
Uncoated cermet grade with excellent wear resistance that provides
good cost efficiency. Demonstrates excellent wear resistance in
T1000A 93,3 1,8 — — continuous finishing applications, and stable finishing of cast iron and T110A
sintered alloy as well as steel.
For Milling
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
A general-purpose grade that employs a substrate with an improved
T1500A 92,0 2,2 — — balance between fracture and wear resistance to deliver superior T1200A
finished surfaces in a wide variety of cutting conditions.
T250A 91,4 2,1 — — Tough cermet grade with enhanced crack advancement resistance. —
New For finishing of steel and stainless steel.
T2500A 91,8 2,2 — — Fine, uniform grain structure greatly improves toughness, T250A
realizing long tool life and excellent surface finishing.
For finishing of steel and stainless steel.
T4500A 91,0 2,3 — — Tough grade with excellent fracture resistance and reduced —
thermal cracking.
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
B5
WC (Tungsten Carbide)
„Igetalloy“
Igetalloy carbides have a solid history and a big variety of grades to suit many different applications. They
are widely used and appreciated for their superior performance.
The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions,
each differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide
components. The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting
conditions.
Grades
Characteristic Values
Hardness TRS Young's Modulus Thermal Conductivity Compressive Strength Linear-Thermal Expansion
Application Grade
(HRA) (GPa) (GPa) (W/m·°C) (GPa) Coefficient (X 10-6/°C)
B6
CBN (Cubic Boron Nitride)
SUMIBORON
High hardness and heat resistance for cutting high hardness steel and hard
cast iron. Long tool life with high-speed finishing of grey cast iron.
In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered
tool - SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a
special ceramic binder sintered under super high pressure and temperature. As compared
to other conventional tool materials, CBN has higher hardness and excellent heat
Grades
resistance.
With these distinct characteristics, SUMIBORON can perform machining of hardened
steel, high hardness cast iron and exotic metals where previously only grinding was done.
Furthermore, excellent efficiency and longer tool life can also be achieved from high
speed machining of cast irons.
Characteristics
Classifications Structure CBN Content Hardness (GPa) Grades Application Characteristics
Containing no binder, the nano-to sub-micron
High 54 Cast Iron, Titanium CBN particles have a directly bonded structure.
Purely CBN
Alloy, Pure Titanium, The high hardness and thermal conductivity
particles, firmly NCB100
Co-Cr-Alloy, Cemented make it highly efficient with a long tool life when
bonded
Carbide, Cermet machining exotic alloys such as titanium alloys
and Co-Cr alloys.
BN1000, BN2000, BN350 Alloy steel, Case CBN grains are fused together strongly with a
Mainly CBN
BNX10, BNX20, BNX25 hardened steel, Carbon special ceramic binder.
grains held
BN500, BN2010, BN2020 tool steels, Bearing Strong CBN binding force gives superior
together with a
BNC300, BNC100, BNC160 steel, Die steel, Ductile wear resistance and toughness when cutting
binder Low 27 BNC200, BNC500 cast iron hardened steel and cast iron.
BNC2010
BNC2020 BNC300
Coated
SUMIBORON
BNC100 BNC160
BNC200
BN1000
Uncoated
SUMIBORON BN2000
BNX10 BNX20 BNX25,BN350
Classification — 01 10 20 30
Components
Sintered
Uncoated BN7500
SUMIBORON
BN7000
Classification — K01 K10 K20 K30
Coated
SUMIBORON BNC500*
New NCB100
Uncoated BN500
SUMIBORON
BN7000
BNS800
Classification — S01 S10 S20 S30
New
NCB100
Uncoated
SUMIBORON BN7000
BNS800
* Dedicated for Ductile Cast Iron.
B7
CBN (Cubic Boron Nitride)
SUMIBORON
Characteristic Values
Carbon Content Grain Size Hardness HV Main Coating Coating Thickness
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa) Components (µm)
Improves the wear resistance of coating and
BNC2010 TiCN 50–55 2 30–32 1,10–1,20 TiCN multi-
layered
1,5 substrate and stably achieves excellent surface
roughness.
Grades
BNC160 TiN 60–65 3 31–33 1,10–1,20 TiAlN/TiCN 2 Stable, high precision finishing of hardened steel.
B8
PCD (Polycrystalline Diamond)
SUMIDIA
Excellent wear resistance, longer tool life, and high-speed, high-efficiency,
high-precision cutting of non-ferrous metals and non-metals.
SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was
first created using our proprietary technology in 1978.
SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and
high precision in non-metal cutting and non-ferrous metal applications including aluminium,
Grades
copper, magnesium and zinc alloys.
SUMIDIA Binderless uses nano-polycrystalline diamond for the cutting edge, demonstrating
excellent wear resistance and fracture resistance.
In particular, it achieves extended tool life and machining accuracy superior to conventional
polycrystalline diamond when machining hard brittle materials such as cemented carbides.
Features
Diamond particles on the order of submicrons to several dozen microns, sintered at high density.
Class Series Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting
Classification 01 10 20 30
SUMIDIA
Brittle Binderless NPD10
Materials
SUMIDIA DA90
DA1000
SUMIDIA DA150
DA90
Characteristic Values
Carbon Content Grain Size Hardness HV
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa)
100% diamond that directly binds nano-order diamond
Brittle NPD10 Co 100 <=0,05 120–130 ≈ 3,15 particles with high strength. Demonstrates optimum wear
Materials and fracture resistance as well as the best edge sharpness.
High density sintered material made of ultra-fine diamond
DA1000 Co 90–95 –0,5 110–120 ≈ 2,60 particles that demonstrates optimum wear and fracture
resistance, and edge sharpness.
B9
PCD (Polycrystalline Diamond)
SUMIDIA Binderless
SUMIDIA Binderless Series uses nano-polycrystalline diamond for the
cutting edge and demonstrates excellent wear and fracture resistance
compared to conventional sintered diamond tools.
In particular, SUMIDIA Binderless Series allows for improvements in tool
life and machining precision that go far beyond conventional diamond
Grades
Characteristics
Comparison of Structure Hardness
Nano-Polycrystalline Diamond Conventional PCD
SEM Structure SEM Structure
Nano-Polycrystalline
No anisotropy and ultra-hard
Diamond
Single-crystal
Diamond Hardness depends on face orientation
Conventional PCD
Load 4,9N
0 50 100 150
Diamond Particles Diamond Particles Knoop Hardness (GPa)
(30–50 nm) (1–10 μm)
0,15 0,15
0,10 0,10
0,05 0,05
Recommended Cutting Conditions (Carbide Machining) Coolant: Dry Min. - Optimum - Max.
Work Material Cutting Conditions
Classification Hardness (HRA) SEH Grade Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut ap (mm/rev)
70
VM G7
60 83–87 5–20–30 0,03–0,10–0,20 0,03–0,10–0,20
VC G6
50
VM G5
40 ≥ 88 5–15–30 0,03–0,05–0,07 0,03–0,10–0,20
VC G2
B10
Grade Comparison Chart
Coated Carbide (CVD)
Appli-
cation Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK
Hitachi Japan
AC8015P CA510 GC4305 KCP05 TP0501 WPP05S IC8005
P05 AC810P
UE6105 T9105 CA5505 HG8010 KCP05B
GC4205 KC9105 TP0500 WPP05 IC8150 TT8105
WPP01 IC428
CA510 GC4305 IC5100
AC8015P MC6015 T9105 HG8010 GC4215 KCP10 TP1501 WPP10S IC8150
P10 AC810P UE6110 T9115 CA515 WPP10 IC8250
TT8115 CP7
GC4315 KCP10B TP1500
CA5515 IC9015
GC4315 IC8150
Grades
AC8025P MC6025 T9115 CA025P HG8025 GC4225 KCP25 TP2501 WPP20S IC8250 TT5100
P20 AC820P UE6020 T9125 CA525 GM8020 GC4325 KCP25B TP2500 WPP20 IC8350 TT8125 CP7
GC1515 IC9015
AC8035P GC2025
MC6035 T9125
AC830P CA025P GC4325 KCP30 WPP30S IC8350 TT7100
P30 AC6030M UE6035 T9135 CA525 GM25 GC4335 KCP30B TP3500 WPP30 IC8025 TT8135
T6130 CA530
AC630M GC4235
AC8035P
AC830P GC4335 KCP40
UH6400 T9135 CA530 GX30 IC8350
P40 AC6030M T6130 CA5535 GM8035 GC4235 KCP40B TP3500 IC8025 TT7100
GC30
AC630M
IC6015
M10 AC610M MC7015 GC2015 IC8025
US905 T9115 CA6515 HS9105 GC1515 KCM15 IC8150 TT9215
S10 AC6020M US7020 S05F IC8250
Turning
IC5820
AC6030M
AC630M MC7025 T6130 GM8035 GC2035 KCM35 TP3500
M30 AC8035P US735 CA6535 GX30 GC235 KC9240 TM4000 IC6025 TT9235
GM25
AC830P
AC6040M GC235
M40 AC630M
US735 GC2035 TM4000 TT7800
M10 ACM100
Milling
GX2160 GC2040
M20 ACM200 F7030 T3130 CA6535 AX2040 MS2500 WKP35S TT7800
VP15TF AH120
AC5025S IC807 TM4
PR1225 GC15
P20 AC520U VP20RT AH725 PR1425 IP2000 GC1125 KCU25 IC808 TT9080 VM1
AH3135 IC810 QM3
AC530U DM4
IC328
VP15TF AH120
AC1030U PR1425 TT8020
IP3000 IC330
P30 AC530U VP20RT AH725 PR1525 CY250 GC1125 IC830 TT8080 QM3
SH730 PR1535 TT9080
IC928
GC4335 TT8020
P40 AC1030U PR660 IP3000 GC4235 IC830 TT8080
B11
Grade Comparison Chart
Coated Carbide (PVD)
Appli-
cation Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK
Hitachi Japan
PR005S
AC5015S PR015S TM1
MP9005 AH110 IP050S
AC5025S PR915 IC807 VM1
M10 MP9015 AH710 WSM01
AC510U VP15TF AH725 PR1025 IP100S GC1105 KC5510 TS2000 WSM10 IC808 TT5080 DT4
S10 AC520U VP05RT AH905
PR1215 JP9105 GC1115 KCU10
WSM10S IC907 TT3010 DM4
PR1225 JP9115 IC908 ZM3
ACZ150 VP10RT AH8005 PR1305 ST4
PR1310
Grades
PR015S
MP9015 PR915 IC330 DT4
AC520U MP9025 AH630 PR930 IC806 DM4
M20 AC1030U GC15 KC5525 TT9080
VP15TF AH120 PR1025 IP100S GC1115 KCU25 TS2500 WSM20 IC808 ZM3
TT9020
S20 AC5015S VP20RT AH725 PR1125 HS9115
GC1125 KC5025 WSM20S IC830 TT3020 QM3
AC5025S VP20MF AH8015 PR1215 IC908 TM4
UP20M PR1225 IC928 ST4
PR1325
AC5025S IC328
AC6040M QM3
MP7035 AH630 PR1125 WSM30 IC330 TT8020 TM4
M30 AC520U VP15TF AH645 PR1525 GC1125 WSM30S IC830 TT8080 DT4
Turning
IC330
MP7130 AH120 JP4120 IC808
ACM300 MP9120 AH130 PR1025 JS1025 KC730M F25M WSM35 IC830 DT4
MP9130 TT9080
M20 ACU2500 UP20M AH725 PR1225 JX1015 KC525M F30M WSM35S IC840 TT9030 DM4
ACP300 AH3135 PR1525 CY150 T350M WXM35 IC882 ZM3
VP15TF AH6030 CY15 IC908
VP20RT IC928
AH130 IC328
MP7130 AH140 JX045 KC725M F30M WSM35 IC330 TT8020 DT4
MP7140 PR1525
M30 ACM300 AH330 JM4160 GC2030 KC7140 F40M WSM35S IC830 TT8080 DM4
MP9130 PR1535
AH725 PTH30E GC1040 KCU40 MM4500 WXM35 IC840 TT9080 ZM3
VP15TF AH3135 IC882
MP7140 GX30 IC830 TT8020
M40 ACM300 VP15TF AH140 PR1535 JM4160 IC928 TT8080
VP30RT PTH40H
TH303
K05 ACK3000 AH110 TH308
ATH80D
ACK3000 AH110 PR905 TT6080
K10 ACU2500 AH120 PR1210 IC810 TT7080
ACK3000 PR905 JP4020 K15W IC808
VP20RT AH120 MK3000 WKK25 TT6080
K20 ACU2500 VP15TF AH9030 PR1210 JP4120 K20D T150M IC810 TT7515 DM4
ACK300 PR1510 PTH13S K20W IC830
AH725 IC830
GC1010
ACK3000 AH110 JS4045 KC510M IC810
GC1020
VP15TF AH120 PR1510 JX1045 KC520M MK2050 IC908
K30 ACU2500 VP20RT AH330 PR1210 CY150 GC1025 KC525M MH1000 IC910 TT6080
ACK300 GC1030
GH110 CY250 KCU40 IC928
GC1130
GH130 IC950
B12
Grade Comparison Chart
Cermet
Appli- Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal Dijet Valenite SECO Tools
Japan WALTER
Class ISCAR
cation Hitachi
TN30
PV30*
T1500Z* AP25N* GT720* TN60
GT9530* KT125 IC20N
P10 NX2525 TN6010 CZ25* LN10
T1000A J9530* CT5015 HTX VC605 IC30N
NX3035 TN610 CH550 KT1120 CX50 IC520N
T1500A VP25N* NS520 PV710
PV7005*
Grades
PV7010*
TN60
NS530 TN6020
Turning
NX2525 MZ1000*
T2500A TN90 MZ2000*
Milling
Uncoated Carbide
SECO Tools
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet ISCAR
Japan
P10 ST10P TH10 WS10 S1P SRT
P20 IC70
ST20E UTi20T KS20 EX35 SMA K125M SRT IC50M
P30 A30 KS15F EX35 IC54
UTi20T PW30 SM30 DX30
A30N UX30 EX40 IC28
P40 IC54
ST40E TX40 EX45 S6 SR30 IC28
KU10 IC07
M10 EX35 K313
EH510 TH10 H10A UMN 890 IC08
WA10B K68 IC20
KYSM10
K313 DX25 HX IC07
M20 EH520 UTi20T KS20 EX35 H13A IC08
K68 UMS 883 IC20
M30 A30 H10F UMS
UTi20T UX30 IC28
A30N SM30 UM40
KU10
K01 H2 WH01 K68
HTi05T KS05F KG03 IS8
H1 WH05 K313
K115M
KU10
K313 KG10
K10 H1 KW10 K68 IC20
HTi10 TH10 WH10 H13A KT9 890
EH510 GW15 K115M IS8
CR1
K110M
KY3500
KMF KT9 890
K20 G10E KS15F IC20
UTi20T GW25 WH20 H13A KY3500 KG20 883
EH520 KS20 IS8
KYHS10 CR1 HX
K30 G10E UTi20T WH30 KY3500 KG30 883
KU10
SW05 K313 IC20
RT9005 TH10
S10 SW10 H10A K68
EH510 RT9010 KS05F KG10 HX IC07
S20 SW25 WH10 H10F KMF
EH520 MT9015 KS15F KG20 H25 IC08
KW10 H13A K110M IC28
TF15 KS20 GW15 K1025
KYHS10
Fine-grained N6F FZ20
A1 UM NM25 883 IC08
Carbide H10F FB20
B13
Grade Comparision Chart
CBN
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera NGK Sandvik Kennametal Dijet SECO Tools Japan
NCB100 BX930
K01 MB710 KBN475 B30 CB7525
BNC500 BX870 KB1340 JBN795
MB5015 KBN60M B16 CB7925
BN7000 BX910
BX470
BN700 MB730
K20 BX480
BN7000 MBS140 KBN900
BXC90
BNS800 BC5030 BX90S
K30 BX90S
BNS800 MBS140 KB5630 CBN500
BXC90
PCD
Sumitomo Electric SECO Tools
Class Grade Mitsubishi Tungaloy Kyocera Sandvik Kennametal Dijet Japan
KPD001
N10 DA150 MD205 KD1400 PCD05
DX140 KPD010 CD1810
DA1000 MD220 KD1425 PCD10
KPD230
PCD05
N30 DA1000 MD2030 DX110 KD1400 PCD30
DA2200 MD230 PCD30M
B14
C
Indexable Inserts for Turning
Negative / Positive Inserts
C1–C94
Inserts
ISO Inserts Identification Table............................................... C2–3
Chipbreaker for Low Carbon and General Steel Turning NFE / NFB........................................................................... C4
Chipbreaker for Hardened Steel Turning NGH..................................................................................... C5
Chipbreaker for Exotic Alloys and Stainless Steel Turning NEG / NEF.......................................................................... C6–7
Chipbreaker for Stainless Steel Turning NEM..................................................................................... C8
Positive M Class Chipbreaker NFB / NLB........................................................................... C9
Chipbreaker for Steel Turning (M) NSI................................................................................ C10
Comparison Chart Chipbreaker....................................................................... C11
Selection Chipbreaker Application Table........................................ C12–17
– : We cannot produce
Note:
Stocking policy may change without prior notice, please consult our
sales representative for actual stock situation.
C1
Inserts Identification Table
C N M G
Insert Shape Tolerance
Chart 1 Chart 3
Inserts
Straight Straight
Tolerance of Inscribed Circle (M-Class)
W With
hole
with top
Nil B With
hole
with top
Nil Inscribed Triangle
Circle Square 80° 55° 35°
Diamond Diamond Diamond Round
end end
Hole counter- One Hole counter- One 6,35 ± 0,05 ± 0,05 ± 0,05 ± 0,05 — —
T sink
(40°–60°) Face H sink
(70°–90°) Face 9,525 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05
Straight Straight 12,70 ± 0,08 ± 0,08 ± 0,08 ± 0,08 — ± 0,08
Q With
hole
with top
Nil C With
hole
with top
Nil 15,875 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
end end 19,05 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
Hole counter- Both Hole counter- Both 25,40 ± 0,13 ± 0,13 ± 0,13 — — ± 0,10
U sink
(40°–60°) Faces J sink
(70°–90°) Faces 31,75 — ± 0,15 — — — ± 0,12
X Special
C2
Inserts Identification Table
Inserts
Thickness Feed Direction
Chart 6 Chart 8
Chart 5: Cutting Edge Length (mm) Chart 6: Thickness Chart 7: Nose Radius
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Symbol Thickness Nose Radius
Symbol
Edge Circle Edge Circle Edge Circle (mm) (mm)
03 3,55 3,50 07 7,7 6,35 03 3,8 5,56 X1 * 00 Sharp Point
04 4,97 4,30 09 9,7 7,94 04 4,3 6,35 01 1,59 003 0,03
D W
06 6,4 6,35 11 11,6 9,525 05 5,4 7,94 02 2,38 008 0,08
08 8,0 7,94 15 15,5 12,70 06 6,5 9,525 T2 2,78 01 0,1
C
09 9,7 9,525 19 19,4 15,875 08 8,7 12,70 03 3,18 015 0,15
12 12,9 12,70 10 10,9 15,875 T3 3,97 018 0,18
16 16,1 15,875 08 8,3 4,76 04 4,76 02 0,2
19 19,3 19,05 V 09 9,7 5,56 05 5,56 0,35 0,35
25 25,8 25,4 11 11,1 6,35 08 8,0 8,0 06 6,35 04 0,4
16 16,6 9,525 10 10,0 10,0 07 7,94 08 0,8
22 22,1 12,7 12 12,0 12,0 09 9,52 10 1,0
06 6,35 6,35 06 6,9 3,97 12 12,70 12,70 (*): 12 1,2
S7 7,14 7,14 08 8,2 4,76 R 15 15,875 15,875 CCET03X1 Insert thickness: 1,40
16 1,6
CCET04X1 Insert thickness: 1,80
07 7,94 7,94 09 9,6 5,56 16 16,0 16,0 20 2,0
S T
09 9,525 9,525 11 11,0 6,35 19 19,05 19,05 24 2,4
12 12,70 12,70 13 13,7 7,94 20 20,0 20,0 32 3,2
15 15,875 15,875 16 16,5 9,525 24 24,0 24,0 M0 Round Insert
(Metric)
19 19,05 19,05 22 22,0 12,70 25 25,0 25,0 00 Round Insert
(Imperial)
25 25,40 25,40 27 27,5 15,875 25 25,40 25,40 An ”M” after the nose radius
indicates a negative tolerance
31 31,75 31,75 33 33,0 19,05 32 32,0 32,0 Example:
CCG T09T302 M NSI AC520U
Chart 8: Feed Direction Chart 9: Chip Breaker
Symbol Direction Symbol Process Bumpy Type Standard Handed Other Specials
R Right-hand Fine Finishing FA, FL, FE, FB, FC FT, FX, FZ Wide Chipbreaker W
F
to Finishing FK, FP FY, FW
For Countersink C
L Left-hand S SE, SEW, SI, SC, SD
Light Cut SF, SP, SU, SX SDW For Round insert RD, RP, RX, RH
N Neutral L LU, LUW, LB ST
G GE, GU, GUW For Exotic Alloy EF, EG, EX, EM
GZ
General UG, UP UM
U US, UX UZ For Aluminium AG, LD, GD,
MM FV, LV, GH
M Rough MP, MU, MX, ME MC For Hardened Steel
HM
For Carburized Layer SV
HU Removal
H Heavy HG, HP, HF
HW For Stainless Steel EF, EG, EM
C3
Chipbreaker Negative M Class Chipbreakers
NFE Type / NFB Type for Low Carbon and General Steel Turning
General Features
The high performance NFE type, which ensures stable chip control in
a wide range of feed rate, has been added to the chipbreaker series
for low carbon steel and general steel turning.
Extensive product lines are available to meet various machining requi-
rements.
A positive insert execution of chipbreaker NFB is also available.
0,8
NFL
0,4
rate range.
Excellent chip control under low depth of cut and high
The two step chipbreakers enable feed rate condition
stable chip control at a low feed rate
of f = 0,1 mm/rev.
Application Examples
Work Material: Deep-draw steel (SPHC440) Work Material: C53E,1.1210, Ø20-100
Facing Insert: CNMG 120408 NFE (AC8025P) Exter. Turning+Facing Ins.: DNMG 150412 NFE (AC8025P)
Cutting Conditions: vc = 200 m/min, f = 0,15 mm/rev, Cutting Conditions: vc=180m/min, f=0,25mm/rev (radius), 0,45mm/rev
ap = 0,2–0,5 mm, wet (straight section), ap = 0,3 mm, wet
Stable chip curling and breaking in facing of gummy steel. Stable chip control even at a variable feed rate in shallow cutting.
The variable rake angle in nose Small chip curling and control
radius makes effective strain on
chips and improves the breaking
performance. Cross-section
of chipbreaker 0,80
27°
NFB Type (T3000Z) Competitor
C4
Chipbreaker
For Hardened Steel Turning NGH Type
General Features
Enables medium roughing of hardened steel in combination with
coating and grade AC503U.
Reduces heat generation and enables deep cutting (ap = 1–3 mm)
of hardened steel by using a wide neutral ground chipbreaker (rake
angle: 4°) and sharp edge.
Discharges chips smoothly.
Inserts
Negative Insert for Rough Cutting NGH Type Chipbreaker
Performance
NGH Type
Chipbreaker
Low Cutting
Force
Without
Chipbreaker Back Force
Insert
Feed Force
Principal Force
Application Examples
Work Material: X155CrVMo12-1 (61HRC)
Insert: TNGG 160404 NGH (AC503U)
Cutting Conditions: vc= 50 m/min, f= 0,05 mm/rev, ap= 3,0 mm, dry
NGH Type
Chipbreaker
Without
Chipbreaker
C5
Chipbreaker
NEG Type / NEF Type For Exotic Alloys and Stainless Steel Turning
Insert:
CNMG120412
Cutting Data:
vc = 40 m/min
ap = 2,5 mm
f = 0,2 mm/rev
Suppresses the chipping of peripheral cutting edge and wet Notch wear / poor chip control
notch wear. Excellent chip management. Tc = 7 min
Titanium Alloy
Work Material:
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Ti-6Al-4V
Insert:
CNMG120412
Cutting Data:
vc = 65 m/min
ap = 2,5 mm
f = 0,2 mm/rev
Suppresses crater wear and flank wear. wet Crater wear / flank wear / poor chip control
Excellent chip management. Tc = 8 min
2
1 pcs
pcs
3x tool life and improved NEG Competitor 1,5x tool life and improved NEG Competitor
chip management (AC520U) chip management (EH510)
C6
Chipbreaker
For Exotic Alloys and Stainless Steel Turning NEG Type / NEF Type
Material Application Range
400 200
Cutting Speed (m/min)
Inserts
NEF Chipbreaker for Finishing
The NEF chipbreaker reduces chip curl diameter in finishing applications.
Provides extremely good chip management not fluctuated by the material in use.
20°
Sharp edge with 20° rake
angle reduces wear. The grooves on the rake face
reduce heat and assist chip flow
away from the workpiece.
Insert:
CNMG120408
Cutting Data:
vc = 55 m/min
ap = 0,3 mm
f = 0,15 mm/rev
Improvements in chip control and chip removal wet There is a problem in the length and the diameter of chips.
management based on small curled chips. Tc = 8 min
Titanium Alloy
Work Material:
Chipbreaker type: NEF (AC510U) Conventional tool (S10) Competitor‘s product (S10)
Ti-6Al-4V
Insert:
CNMG120408
Cutting Data:
vc = 80 m/min
ap = 0,5 mm
f = 0,2 mm/rev
Improvements in chip control and chip removal wet
management based on small curled chips. There is a problem in the length and the diameter of chips.
Tc = 25 min
C7
Chipbreaker
NEM Type Chipbreaker for Stainless Steel Turning
Application Range
6,0 NEG 200
AC6020M
NEX
NUP
NEM
NGU NMU
4,0 150
NEF
NSU
100
AC6030M
2,0
AC6040M
AC630M
50 AC530U
6.0
NEM Chipbreaker for Rough Cutting EGType
EX Type EMT
UP Type
The NEM chipbreaker achieves excellent fracture and crater resistance and ensures extremely stable machining.
4.0 GU Type
M
EFType
SUType
2.0
Reduction of Damage
Reduction of Boundary Damage Reduction of Crater Wear
Cutting Edge Boundary Wear Comparison Cross Section Crater Wear Comparison
Conventional
Geometry
NEM
Type
The NEM chipbreaker has no changing points on the The NEM chipbreaker smoothly evacuates chips thanks to
cutting edge, so boundary damage is reduced. its large radius rake face design, so crater wear is reduced.
Application Example
350
300
2,0
250
times
Output (pcs)
150
100
Ø700 50
0
NEM Conventional
NEM (AC6030M) Geometry
(AC6030M)
Reduces breakage out of the cutting edge and ensures stable machining. Reduces crater wear and provides long tool life.
C8
Chipbreaker
Positive M Class Chipbreakers
for Low Carbon and General Steel Turning NFB Type / NLB Type
Application Range
3,0
1,0
NLB
NFB
NLU
0 0,1 0,2 0,3 Feed Rate
(mm/rev)
Inserts
NFB Chipbreaker for Finishing NLB Chipbreaker for Light Cutting
The NFB type for finishing and the NLB type for light cutting have been added to the chipbreaker series for low carbon and
general steel machining in addition to the already present NLU type for finishing and NSU type for light cutting.
The NFB and NLB type chipbreakers improve chip control in finishing of low carbon and general steel.
Performance Performance
Chip Control Chip Control
Achieves stable chip control at Achieves stable chip control in
small cutting depth and low feed. light cutting.
50 mm 50 mm
NFB Type Chipbreaker (T1500A) Competitor’s Product NLB Type Chipbreaker (T1500A) Competitor’s Product
Work Material: Pipe (H240LA), Ø 30 Boring Work Material: Pipe (H240LA), Ø 30 Boring
Insert: TPMT 110304 NFB (T1500A) Insert: TPMT 110304 NLB (T1500A)
Cutting Conditions: vc = 100 m/min, f = 0,12 mm/rev, ap = 0,1 mm, wet Cutting Conditions: vc = 200 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet
100 mm
Competitor’s
Product
100 µm 100 µm Doubles the tool life by
improving chip control
and reducing blemishes 100 mm
NFB Type Chipbreaker (T1500A) Competitor’s Product on machined surfaces.
Work Material: Pipe (H240LA), Ø 100 Boring Work Material: Hub (C45)
Insert: TPMT 110304 NFB (T1500A) Insert: VBMT 160408 NLB (T1500A)
Cutting Conditions: vc = 200 m/min, f = 0,07 mm/rev, ap = 0,1 mm, wet Cutting Conditions: vc = 240 m/min, f =0 ,25–0,28 mm/rev, ap = 0,6 mm, wet
C9
Chipbreaker for Steel Turning Nose radius with minus tolerance (M)
(M)NSI Type Example: DCGT 11T304M NSI
3,0
3 1,0
0,5
2
NSI
0,1
1
Inserts
Application Examples
Inconel 718, machine component external turning X5CrNi1810, Shaft component external turning & facing
150 pcs
100 pcs
Output
NSI Conventional
NSI Competitor‘s (AC510U) Tool
(AC510U) Product
Improved chip management. Suppressing cutting edge adhesion to
1,5 x higher tool life. Improved chip management. ensure a stable, long tool life.
C10
Chipbreaker Comparison
Negative Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsub.-Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR
FA FH TF GP QF FF FF1 SF
Fine Finishing
FL, FB FS,FY NS,ZF XP,XF,VF FE FF2 FP5
LU, FE SA,SY NM, SS XQ,CQ,PP BE LC FN NF3
Finishing
SU SH TS,TSF,11 HQ CE,B,BH XF,MF CT MF2 NF,TF
LUW AFW, FW WP WL,WP W-FF2
Wiper Edge
SEW SW ASW, SW WQ WF,WMX FW W-MF2 NF WF
Inserts
Finishing to Light Cut SE, SX LP AS,ZM,27 CJ,XS AB,CT PF,KF LF, 33 MP3,NS6 F3P, TF
GU (UG) MA,MV TM HS,PS AH XM,QM P,MG M3 GN, HT
Medium Cut
GE, UX MH,MP DM,AM CS,GS,PQ,PT AE,AY PM,SM,KM MN, MP1 MP5,NM4,NM6 RF, LF
Wiper Edge GUW MW WM MW, RW W-M3 NM WG
MU, ME GH, RP TH, S HT,GT,PH RE,AR PR,XMR,KR RP M5,MR7 NM7,NM9,RP5 M3P,NR
Roughing
MX HAS,MT CH RN MR6
HG HA,HZ,HX,HBS THS,TRS PX,HX TE,UE QR RM,MR R4,R5,R6 NR6,NRF NM
HP HH,HXD 65 HR,SR RH R7 NR8 TNM
Heavy Cut
HU, HW HV H
HF HCS TUS HX,HE MR RR9 NRR R3P
Finishing SU, EF LM,SH SS MQ,GU SE,MP MF FP,FS,LF MF2 NF4
EX, EG GM,MS SF,SA MS, MU PV 23 MS MF1,M1 TF,VL
Light to Medium Cut
GU MM SM HU DE MM, SMR MP MF3,M3 NM4 M3M,PP
HM ES,1M,2M S MF4, MF5 NR4, RM5
Roughing
EM, MU GH,RM SH TK MR, MRR M5,MR3 MR
Finishing EF LS,FJ HRF SF, SGF NFT
Medium Cut EG, EX MJ,MS HMM,SA SM, SMC NMT
Roughing MU GJ,RS SMR NRT
Light Cut UZ LK,MA,MK,SW CM,CF Standard V,VA KF UN M5 NM5 GN
Medium Cut GZ (UX) GH,Standard Standard,CH,33 ZS,GC Y,RE KM,KR MR7 RK5, RK7
Finishing FV, GH
Light Cut LV
Carburized Layer Removal SV
Positive Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsub.-Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR
C11
Chipbreaker Application Bumpy Breaker
Break Master (CBN/PCD)
Standard Breaker Handed Breaker
For Chamfering
N-FB PMK N S H
Better chipcontrol under low feed N-FA
C D R
PMK N S H
S Tbreaker
Profile V perfect
W
Breaker Code
N-GU PMK N S H
Versatile breaker featuring
excellent wear resistance
Work Material
Characteristics
conditions with sharp edge shape. for fine finishing
0,80 Appearance
C D R S T V W Cross Section
C D R S T V W C D R S T V W
27°
Fine Finishing
N-FL PMK N S H
N-FE PMK N S H
Inserts
C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W C D R
C D R SS TT V W
V W
N-LU
C D R
C D
C D R
R
S MTK NV S WH
P
S T V W
S chipTmanagementV for W
Effective
fluctuating cut depths and copying
N-SP
D R
C D
C R SS TT V V W W N-SU P M K N S H N-SE
C D R SP MTK NV S WH
Shows excellent cutting performance
in finishing to light cutting
Effective in high-
speed fine finishing
D N RS HS
PCM K
Finishing breaker reduces tool wear on rake face.
Effective even for high efficiency machining.
N-EF
T V W PMK N S H
Chipbreaker for exotic alloy finishing
with excellent chip management
C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W D R
C D
C R S
S TT V W
V W C D R S T V W C D R S T V W
Finishing
NLU-W
C
C
D R
C D
D R
S T V W NSE-W
PMK N S H
R S
S TT VV W
W C D R
C D
S MTK NV S WH L/R-FX
C D R P
R SS TT V
C D R
High performance finishing
V W W C D R
breaker with wiper edge
New high feed finishing
breaker with wiper edge
PMK N S H
S Tbreaker
Parallel
S T V withW
V W
superior sharp edge
L/R-FY
C D R
C D R
PMK N S H
Wide T D V R WS
S C type
S T breakerV W
with sharp edge
L/R-FT
CT DV RW
C D R
PMK N S H
S T ground
Arc-shaped
S T V W
V W
type finishing breaker
C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C WiperD
C D R
R S
S T V W
W C D R
C WiperD R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W
α= 0° CNMG1204○○NLUW α= 0° CNMG1204○○NSEW α= 0° TNGG1604○○L/RFX α= 0° TNGG1604○○L/RFY α= 0° TNGG1103○○L/RFT
C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W
W C D R
C D R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W
C V
α= 0° SNMG1204○○NSJ α=
C
C
D
D
R
R
S
S
T V W C C 0°D R S TTNGG1603○○L/RST
V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C D R S TT VV W
W C D
C D RR S
S TT V V W W C D R S T V W C D R S T V W C D R S T V W
N-EX
C D R
C D
C D R
R
P MTK N S WH
S
S V
Standard
S breaker TT designed
VV W W
especially for use with exotic alloys
N-UP
D R
C D
C R S
S TT V V WW N-SX
C D R SP MTK NV SWH C D R SP MTK NV S WH
C D R S T V W
Double positive edge for
optimal stainless steel cutting
Perform copying
Perform
raiseraise
and
and
copying
steps steps
C D R S C T D V R WS CT DV RW S
C D R S T V W C D R S
T
T
V W
V W
C
C
C
D
D
D
R
R
R
S
S
S TTT VVV W
W C D
C D R
R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C D R S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W
C DDDD型 RRRR
α= α=
FP
0° CNMG1204○○NEX 0° CNMG1204○○NUP
α= CNMG1204○○NSX
R 型
0°
C
C
C
S
S
S TTT VVV W
W C D
C D R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W
2.95 2.15 1.40
0.15
C D R S C D R S TT VV W 10°
C D R S TTT14°VVV W
W C D R S W C D R S TT VV W C D R S C T D V R WS CT DV RW S T V W
10° C
C D
D R
R S
S T V W W C D R S T V W CC DD RR SS T V WW C D R S T V W C D R S T V W
VVV Chipbreaker
W C D R S Application
W CC DD Range
C D R S TTT W CC D
D R
R S
S TTT VVV W C D RR SS TT (Insert
W ICC up
C D toR ØS12,7
C D R S W W V W D R S C T D mm)
V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W R S T VV W T V W C D R S T V W
SS UJ RD 型 AW 型
C
C D
D R S
R S T W
V W C
C D
D R
RN-SXS
S TT VV W
W CC DD RR SS TT VV W
W C D R S T V W C D R S T V W
2 C D RN-LU S T V W 2C D R S T V W 4C D R S T V W C2 D R S T V W C D R S T V W
型 N-SU 型 N-SE
N-GUW
N-SU
N-FB N-SEW N-FY
1 N-FA/N-FL 1 2 1
.90 C D R S 1.15 W
TN-FEV W C
C D
D R
R S
S TT VV W
W CC DD N-LUW
R S TT VV 2.00
W C D R N-FX
S T V W10.5C D R S T V W
C D R S T V 5°W C D R S T V W C D RR SS T V W W C D R S T V W25° C D R S T V W
15° 0 0,1 0,3 0,5 0 0,1 0,3 0,5 0 0,3 0,6 0,9 0 0,1 0,3 0,5
CFeedD Rate
R (mm/rev)
S T V W C Feed Rate (mm/rev)
D R S T V W CC Feed
D Rate
R S(mm/rev)
T V W C DFeedRRateS(mm/rev)
T V W C D R S T V W
C D R S T V W C D R S T V W C DD RR SS TT VV W W C D R S T V W C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W CC DD RR SS TT VV W C D R S T V W C D R S T V W
C12 C D R S T V W C D R S T V W C D R S T V WW C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
Chipbreaker Application
MM 型 C型 FP 型
Break Master (CBN/PCD) For Chamfering
N-GU
C D R SP MT K N
V SWH
N-GE
Features low cutting resistance
and excellent wear resistance
PMK N S H
A versatile breaker with excellent rake
surface wear in high efficiency cutting
N-UX
C D R SP MT K VN SWH
N-UG
Extremely reliable and versatile
breaker with strong cutting edge
PMK N S H
Popular and
versatile breaker
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
FW C SS C D UJ RD AW 型
α= 0° CNMG1204○○NGU α= 0° CNMG1204○○NGE α= 0° CNMG1204○○NUX α= 0° CNMG1204○○NUG
Medium
C D
T V W R S
C D R S T V W T V W C D R S
C D 型
R S T V W D R 型S T V W R S 型T V W C D R S T型 V W
N-EG
C D R S T V W NGU-W
PMK N S H
C D R S T V W L/R-UM
PMK N S H
0.90 PMK N S H 1.15 2.00 10.5
Inserts
C D R S T V W
General-purpose chipbreaker for exotic alloys Finishing breaker with wiper edge
5° General-purpose ground 25°
C D R S T V W C D R S T V W C D R S T V W
with good chip control and wear resi15°
stance for high efficiency medium finishing type medium cutting breaker
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W C D R S T V W
α=
C 0° D R S T V W α=C 0° D R S T V W
α=
0° CNMG1204○○NEG CNMG1204○○NGUW SNMG1204○○L/RUM
C D R S
T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
N-EM AX
N-MU AY
N-ME N-MX
PMK N S H PMK N S H C D R SP MT K N V SWH PMK N S H
C D R Achieves
S T excellent V fracture
W C D R Economical,
S Tdouble-sidedV breakerWwith C D R Chipbreaker
S forTrough cuttingV that supports
W C D R StrongS Tcutting V edge
W
C D R and S crater
T resistance
V W 型
C D R Slow cuttingTresistanceVfor high feedWcutting C D R high-feed 型
S cutting
T with reduced
V rake W face wear for interrupted cutting
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
2.50 C D R S T V 2.50W
Medium to Rough
C D R S T V W C D R S T30° V W C D R S T V 15° W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C
α= 0°D R S T V W
CNMG1204○○NEM
C
α= 0° D R S T V
CNMG1204○○NMU
W C
α= 0°D R S T V
CNMG1204○○NME
W α= 0°D R S
C T CNMG1204○○NMX
V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-UZ N-GZ L/R-HM
C D R SP MT K N V SWH C D R SP MT K N V SWH C D R SP MT K N V SWH C D R S T V W
Extremely reliable standard C D R S T V withW
C D R SStandard breaker with
T performance
stable cutting V W C D R S T strongVcuttingW
breaker with edge C D R SWide, M claTss, handed breaker
V W low C D R S T V W
C D R S T V W C D R S T V W C D R Scutting resiTstance for mediVum to rough
Wcutting.
GH RH FB LB
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S型T V W C D R S 型 T V W
C
α= 0°D R S T V W C
α= 0°D R S T V W
CNMG1204○○NGZ α=
C D R S TNMG1604○○L/RHM
T V W
C D R S T3.50 V W
CNMG1204○○NUZ
C D R S T V W
0.30 C D
0°
R S T 0.50 V W C D R S T V 0.80W
C D R 3°S T V W C D R S T V W 15° C D R S T V W
C D R S T V W C D R S -15°T V W C D R S T V W 20° C D R S T V W 15°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S 0.8T V W C D R S T0.4 V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V 20° W C D R S T V W25° C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C ポッキーチップ 全周ブレーカ 勝手つきブレーカ
D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V Chipbreaker
C D R S Application
C DRange
T V W
R S T(Insert V W IC up C toD ØR 12,7
S Tmm)
C D ブレイクマスター
R S T V W (CBN/PCD) 面取用
W C D R S T V W V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
Medium Cutting CRough
D RCutting
S T V W Stainless Steel Cast Iron Exotic Alloys
C D R S T V W C D R S T V W C D R S T V W No breaker
C D R S T V W C D R S T V W C D R S T MV W C D R S T KV W S
Depth of Cut (mm)
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R
L/R-HM S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Indicated chipbreaker
C D application
R S ranges
T Vand shapes
W areC representative
D R values S Tonly.VActualWvalues C
may change
D Raccording
S Tto theVactualWcatalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W C13
C D R S T V W C D R S T V W C D R S T V W
Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W
C D R S T V W C D R S T V W C D
R S T V W Break Master For Chamfering
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W C D R Rough
S T V Cutting
W C D R S T V W
C D R S T V W
N-HG
C D R S T V W N-MP C D R S T V W N-HP
V SWH C D R SP MT K N
C D R SP MT K N V SWH C D R SP MT K N V SWH
C D R
Excellent chip management Single-sided breaker with low SStrongest
T cutting
V W edge
for heavy cutting cutting resistance for rough cutting for heavy cutting
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S
Rough to Heavy
T V W C D R S T V W C D R S T V W
α=C 0°D R S T CNMM1606○○NHG
V W α= 0° CNMM1606○○NMP α= 0° CNMM1606○○NHP
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-HU
C D R S T V W N-HW C D R S T V W N-HF
C D R SP MT K N
V SWH PMK N S H PMK N S H
C D R Two step breaker with excellent StrongSedge chipbreaker
T V cuttingWwith
C D R S T V W Strong edges and excellent chip
C D R S T V W C D R
management for heavy cutting chip evacuation for heavy cutting
S T forevenheavy
excellent chip evacuation Vin high-feedWcutting
C D R S T V W
Inserts
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° SNMM2507○○NHU α= 0° SNMM3109○○NHW α= 0° SNMM1906○○NHF
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W For Hardened Steel
C D R S T V W C D R S C D R
T V W S T V W
C D R S T V W C D R S T V W C D R S T V W
N-GH PMK N S H
C D R S T V W
C D R S T V W For cutting hardened steel C D R S T V W C D R S T V W
Finishing
C D R with
S lowTcutting
excellent chip V
force and
controlW
C D R S T V W C D R S T V W
3,5
C D R 3°S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° CNGG1204○○NGH
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C14
型 AY 型 0.15
1.35
0.18
1.2
C D R0.15S
1.65
T V W
1.50
15°
2.5 2.50 C D R S T V W
C D R S T V W C D R S T V W
Chipbreaker Application
30° C D R S T 15° V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
Bumpy C D Breaker
R S T V Standard W Breaker Handed Breaker C D R S T V W
C D R S T V W
Break C D R S T V W C D R S T V W
C D MasterR S(CBN/PCD) T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
型 C Positive
D R S Type T V W C D Medium R S T toVRough W C Cutting
D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
MM N-LU CNLU-W
2.50 C D R S T V W C D R S T V W
型
15°
N-FB
PMK N S H C D R P
C D R Snishing chipTbreaker for softV steel proviWding 型 C D R Chip
S MTK NV S WH C D R P
S management W 型 C D R High
S MTK NV S WH
N-FP
T VfinishingW C D R Provides
S performance
PMK N S H
S T good N-FK
V chipW C D R Finishing
PMK N S H
S TbreakerVwith sharp
Finish to Light
T Vsignificantly W
C D R Fiexcel S lent chipTcontrol andVsurface finisW improved in fine finishing
h quality breaker with wiper edge C D R control S Tin fineVfinishing
W edge and good chip control
0.30 C D R S T V W C D R2.95S T V W 2.15
15° C0.15D R S T V W C D0.15R S T V W
-15° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W 10° 14°
Wiper
C D R S T V W
α=C 5°D 7°R 11° S T CCMT09T3○○NFB V W α=C 5°D 7°R 11° S T CCMT09T3○○NLU V W α= 7° 11° CCMT09T3○○NLUW α= 7° 11° CCMT09T3○○NFP α= 11° TPMT1604○○NFK
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R P
N-LB
S MTK NV S WH C D R P
Light-cutting breaker with sharp
C D R S andTgood chipVcontrolW C D R with
N-SU S MTK NV S W
C D R General-purpose
S T V breaker
S sharp
H
N-US
W C D R Breaker
T edgeV W C D R diameter
PMK N S H
S T for small
S T boring
V W
V bars W C D R S T V W C D R S T V W
C D R edge S T V W
C D R S T V W
C D R S T V W C D R S T V W
Inserts
型
Light to Medium
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
FW SS UJ RD A
C D R S T CCMT09T3○○NLB V W
0.4 α= 5° 7° 11° α= 7° 11° TPMT1103○○NSU
α= 11° CPMH0903○○NSU C D R S T V W
C D R S T V W 型 C D R S T V W 型 型 型
25° C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S 1.5 T V W C D R S T V W
C D R S T V W
N-MU
0.90
N-SF
1.15 2.00
PMK N S H PMK N S H 5° C D R0.1 S T 5° V W
C D R Long S lifetime T breaker V W with C D R Very S reliable
T breaker
15° V W
C D R low S T resistance V W C D R S sharp T V W C D R S T V W
C D R S cutting T V W C D R with S T edge V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
α=C 7°D 11°R S T TPMT1604○○NMU V W α=C 11°D R S T TPMT1604○○NSF V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ーカ 勝手つきブレーカ C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
Positive Type G Class with Ground Chipbreaker C D R S T V W
) 面取用 CC DD RR SS TT VV W C D R S T V W
EM L/R-FX AXL/R-FY AY
W C D R S T V W C D R S T V W
C D R S T V W
C D R Wide S
L/R-FW
C D R SP MTK NV SWH 型
dimple breaker
T V W
C D R PS M TK NV S W
C D R Parallel breaker with
S T V W
H 型 PMK N S H
L/R-FYS
Wide breaker with
C D 型
PMK N S H
R Breaker
S T for fine
V cutting
W
C D R with S sharp T edge V W C D R2.50 S edge
sharp T V W C D R sharp S2.5 TedgeV W with sharp
2.50 edge
0,90 0.05 30° 1,5 C D R S T 15°0,5 V W
C D R S T V W C D R S T V W 15° 15°
15° C D R S T V W C D R S T V W C D R S T V W
Finish to Light
C D R S T V (20°) W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 5° 11° 0° TPMT1102○○L/RFW α= 5° 7° 11° TPGT1103○○L/RFX α= 5° 7° 11° TPGT1103○○L/RFY α=C 5°D 7°R 11° S CCGT04X1○○L/RFYS
T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R Wide L/R-W
PMK N S H
S type T finishing V W C D R Stepped
C
L/R-SD
D R
PMK N S H
S T parallel
S T V W C
L/R-SDW
V W C D R Parallel
D R
PMK N S H C D R S T V W
S ground
T V withW
S T type V W high C D R S T V W
GH RH
C D R breaker S T V W C D R ground S TtypeV W performance wiper edge
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 C D R S T V W C 型 D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W
C D R S T V W
α=C 5°D 11°R 0° S TTPGR1103○○L/RW V W α= 3° 7° 11°
3.5 TPGT1103○○L/RNSD α= C 11°D 0.30
R S TPGX1103○○L/RSDW
T 15° V W
C D R S T V W
C D R S T V W C D R S T V W C D -15° R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 型
C D R S T V W C D R S T V W C D R S T V W
C D 0.8R S T V W C D R0.4 S T V W C D R S T V W
C D R S T V W
C D R S T V W
20° 25°
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W Chipbreaker Application Range
C D R S T V W C D R S T V W
M Class Finishing to Light C D R
M Class Light to Medium S T V W G D R
C Class with SGround T V W C D R S T V W
C D R
Cutting S T V W Cutting Chipbreaker
ポッキーチップ 全周ブレーカ 勝手つきブレーカ
C D R S T V W C D R S T V W
C D R S T V W 4 C D R S T V W C D R S T V W
Depth of Cut (mm)
4 4
C D R S T V W ブレイクマスター (CBN/PCD) 面取用
N-SU N-SF
N-FK C D R S TN-MUV W C DL/R-SD R S T V W
2 2 C D R N-US S T V W 2CL/R-FX D R L/R-SDWS T V W C D R S T V W
C N-LUD R N-LUW S T V W
L/R-W
N-FB
N-LB
C D R S T V W L/R-FYS
0 C D R0,2 S
C D L/R-FYR S T V W
0 0,2 0,4 T 0,4 V W 0C D R 0,2S T V0,4 W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
C D R S T V W
Indicated chipbreaker application ranges and shapesCare representative D R S values T only. V Actual C D
W values R Saccording
may change T Vto theWactual catalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C15
C D R S T V W
C D R S T V W C D R S T V W
Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W Break Master
C D R S T V W
C D R S T V W C D R S T V W
C Positive
D R S Type
T V W C D R S GT Class
V W C D R S T V W
C D R S T V W
N-FC*
C D R S T V W N-SI*
C D R SP MTK N
V SWH C D R PS M TK NV S W H
N-SC* PMK N S H * Remarks:
Finish to Light
C D R
Peripheral grinding 3D breaker with SSharper-edgeTbreaker forVa wide rangeWof C D R S T V W Two step breaker N-FC, N-SI and N-SC have minus tolerance
good chip control and sharp edge cutting applications from finishing to light cutting for light cutting
indicated by ”M” after the nose radius.
C D R S T V W Example:
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W DCGT 11T302 M NSI AC520U
N-RX
C D R P
S MTK NV S WH PMK N S H
N-RP
Inserts
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° RCMX1606MON-RX α= 7° RCMX1606MON-RP
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C Positive
D R S Type
T V W
C D R S T V W
For Al - Alloy Machining
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-AG
C D R S
C D R S
PMK N S H
T V W
Al breaker
T forVmirrorW C D R S T V W
Sfinish Tand anti-adhesion
Finishing
C D R V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° CCGT09T3○○NAG
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C16
C D R S T V W C D R S T V W
C D R S T V W
Chipbreaker Application
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D Breaker
R S T V W
CBumpy
D R S T V Standard
W CBreaker
D R T V Breaker
S Handed W
AX V W EM C AY AX AY
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
SUMIBORON
C D 型R S T Insert D 型R 型S CBN
T V W 型 型
2.50 C D R S 2.50 T V W C D R S T2.50V W
2.5 C D R S T 2.50
V W 2.5
0.05
N-LV
C D R SP30°MT K N V SWH
N-FV 0.05P M K N15°S H 30° 15°
Finish to Light
C D R S T improved
Significantly V chip W
control C D R S T improved
Significantly V chip W control
during hardened steel finishing during hardened steel finishing
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
Break Master Break Master
RH
N-SV GH
C FB RH
LB型型 FB LB
C D R SP MT K N
V SWH C D R S T V W C D R S T V W
Carburized Layer
Inserts
3° 15°
C D R -15°S T V W -15°
D R S
CBreak Master T V W C D R S T V 20°
W 15° 20° 15°
α= 0°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
CSUMIDIA
D R S Insert
T V W C D R S PCD
T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
N-LD C D R S T V W L/R-DM
N-GD
PMK N S H PMK N S H PMK N S H
Finish to Light
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ポッキーチップ 全周ブレーカ 勝手つきブレーカ
C D R S T V W
ポッキーチップ 全周ブレーカ 勝手つきブレーカ
ブレイクマスター(CBN/PCD)
C D R S T V面取用
W C D ブレイクマスター
R S T V W (CBN/PCD)
C D R S T V 面取用
W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
H H N
Depth of Cut (mm)
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C17
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 1204.. 12,9 12,7 4,76 5,16 a D12, D18 a E8 N Non-Ferrous Metals
D41 S Super Alloy
D1
H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class, Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 090304 NFB 0,4 m mm m
Depth of cut (mm)
llml
Fine Finishing
0,8 m
Fine Finishing
pp
CNMG 090308 NLU 0,8 m m pp m m mm m
”Standard”
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy
D1
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 090304 NSU 0,4 m l pp l l
CNMG 090308 NSU 0,8 l m pp l l
p p
NSE
Finishing
0,4 m m m p p p mm m
CNMG 120408 NSX 0,8 l l l p p p m m
Finishing
NGU-W lllpppllllmm m p m
CNMG 120416 NGU 1,6 mllppp mm
Medium Cut
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C19
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy
D1
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
1906.. 19,3 19,05 6,35 7,94
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 120404 NGE 0,4 lllppp
CNMG 120408 NGE 0,8 lllppp
CNMG 120412 NGE 1,2 lllppp
CNMG 120416 NGE 1,6 llmpp
Depth of cut (mm)
Medium Cut
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,46 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2509.. 25,8 25,4 9,52 9,2 D41 S Super Alloy
D1
H Hardened Steel
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 120404 NUP 0,4 ll pp llll llpp m m
CNMG 120408 NUP 0,8 ll pp llll llpp m
CNMG 120412 NUP 1,2
Depth of cut (mm)
ll pp llll mmpp m
Medium Cut
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C21
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,9 12,7 4,76 5,16 K Cast Iron
IC 1606.. 16,1 15,875 6,35 6,35 a D12, D18 a E8 N Non-Ferrous Metals
1906.. 19,3 19,05 6,35 7,94 D41 S Super Alloy
D1
H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 120408 NMU 0,8 l l l p p p l l l llpp m m
CNMG 120412 NMU 1,2 l l l p p p l l l llpp
CNMG 120416 NMU 1,6 l l m p p p mlpp
Depth of cut (mm)
1,6 l l l p p p l l l llpp
CNMG 160624 NMU 2,4 p
1,2 l l l p p p mm
CNMG 160616 NME 1,6 l l m p p p mm
llmppp
ll pp
NMX
Roughing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0904.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,9 12,7 4,76 5,16 K Cast Iron
IC 1606.. 16,1 15,875 6,35 6,35 a D12, D18 a E8 N Non-Ferrous Metals
1906.. 19,3 19,05 6,35 7,94 D41 S Super Alloy
D1
H Hardened Steel
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
1,2 lllpp
Roughing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C23
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2507.. 25,8 25,4 7,94 9,2 S Super Alloy
D1
2509.. 25,8 25,4 9,52 9,2 H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMM 120408 NMP 0,8 l l l p p p lll m p
CNMM 120412 NMP 1,2 l l l p p p l l m p
CNMM 120416 NMP 1,6 m l l p p p l m
12
CNMM 160612 NMH 1,2 l l l pp l
10
CNMM 160616 NMH 1,6 l l l pp l
Depth of cut (mm)
Heavy Roughing
NMH
8
1,6 m pp l
Heavy Roughing
mm
Heavy Roughing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1906.. 19,3 19,05 6,35 7,94 M Stainless Steel
RE 2509.. 25,8 25,4 9,52 9,2 K Cast Iron
IC a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy
D1
H Hardened Steel
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
15
Heavy Roughing
1,6 mm pp
10 CNMM 190624 NHF 2,4 mm pp
5
NHF CNMM 250924 NHF 2,4 mm pp
0 CNMM 250932 NHF 3,2 mm pp
0,5 1,0 1,5
Feed rate (mm/rev)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C25
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy
D1
H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
Flat and One Side Handed Inserts
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMA 120404 0,4 mmlpp l
CNMA 120408 0,8 lllpp l
CNMA 120412 1,2 lllpp
CNMA 120416 1,6 lllpp
Roughing
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
0,2 mm mmmm
CNGG 120404 NSU 0,4 mm mmmm
CNGG 120408 NSU 0,8 mm m mm
NSU
Feed rate (mm/rev)
NGH
Feed rate (mm/rev)
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC D41 Super Alloy
L S
H Hardened Steel
55°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
mmmm
1,2 m
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C27
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC D41 Super Alloy
L S
H Hardened Steel
55°
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
H1
Application Shape ISO Cat. No.
Neg.
RE
DNMG 110404 NEF 0,4 m l m lll m p
DNMG 110408 NEF 0,8 m l m lll m p
DNMG 110412 NEF 1,2 m m m mll m p
Depth of cut (mm)
Finishing
mm
DNMG 150408 NSX 0,8 m m m p mm m
DNMG 150412 NSX
Finishing
1,2 m m m p
NSX
DNMG 150604 NSX 0,4 p m m
DNMG 150608 NSX 0,8 l m m
Feed rate (mm/rev)
m p m m
NGU DNMG 150408 NGU 0,8 m m m p p p m m m m m m
Depth of cut (mm)
p mm m
DNMG 150412 NGU 1,2 m m m p p m m m m m p mm m
DNMG 150416 NGU 1,6 m mm
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC D41 Super Alloy
L S
H Hardened Steel
55°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
H1
Application Shape ISO Cat. No.
Neg.
RE
0,4 m
Medium Cut
0,4 m m m mmm m m
DNMG 150408 NEG 0,8 m m m mmmm mmpp mm
NEG DNMG 150412 NEG 1,2 m m m mmmm mmpp mm
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C29
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
RE 1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC D41 Super Alloy
L S
H Hardened Steel
55°
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
H1
Application Shape ISO Cat. No.
Neg.
RE
0,8 m m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC D41 Super Alloy
L S
H Hardened Steel
55°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
H1
Application Shape ISO Cat. No.
Neg.
RE
m m
DNMG 150408 LHM 0,8 m m
Roughing
mm p
mm p mmm p
DNMG 150412 NUZ 1,2 mm mm
NUZ
Roughing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C31
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
RE 1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC Super Alloy
L S
H Hardened Steel
55°
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
1,2 mm
DNMM 150416 NHP 1,6 m
NHP
DNMM 150604 NHP 0,4 m
DNMM 150608 NHP 0,8 lm pp
DNMM 150612 NHP 1,2 mm pp
DNMM 150616 NHP 1,6 m p
Feed rate (mm/rev)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC Super Alloy
L S
H Hardened Steel
55°
DNMA / DNMX P M P
M
Coated
K H S K
S
M
S
P
M
Coated Uncoated Uncoated
P K S N
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
p m m
”Wiper” W type NSE-W DNMX 150408 NSE-W 0,8 m m m
DNMX 150412 NSE-W 1,2 m m
Compensation (mm)
Wiper insert (Note) The cutting point position of the SDW type does not r X (Diam. change)
Z
SDW type follow the ISO standard.
Wenn using on a boring holder with a 93° approach angle, 0,4 -0,14 ( Ø : -0,28) -0,02
Normal
insert there is a need to revise the cutting point position (refer to 0,8 -0,14 ( Ø : -0,28) -0,02
right table) relative to using standard inserts. 1,2 -0,1 ( Ø : -0,2 ) -0,03
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C33
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S
D1
IC Super Alloy
L S
H Hardened Steel
55°
DNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
m
DNGA 150404 0,4 m m
DNGA 150408 0,8 m m
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
m
DNGG 150408 NEF 0,8 m
NEF
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
RE K Cast Iron
IC
a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy
D1
H Hardened Steel
90° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
0,4 m mmmm
Fine Finishing
NFB
Feed rate (mm/rev)
NFL
p mm mmmm
Fine Finishing
NFE
pp m m mm
Finishing
NLU
NSU
NSE
Feed rate (mm/rev)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C35
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy
D1
H Hardened Steel
90° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
NEF
m
NSJ
Feed rate (mm/rev)
SNMG 120404 NSX 0,4 mm m
Depth of cut (mm)
NSX
llmpppmllmmm m p m
SNMG 120408 NGU 0,8
Medium Cut
lllpppllllmm m p m m
SNMG 120412 NGU 1,2 lllppplllmmm m p
NGU SNMG 120416 NGU 1,6 llm pp l lmm
1,6 m l m p p p
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy
D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
90° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
pp
Depth of cut (mm)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C37
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,46 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy
D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
90° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
m
Roughing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
RE 1506.. 15,875 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy
D1
H Hardened Steel
90° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C39
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
RE 1506.. 15,875 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
2507.. 25,4 25,4 7,94 9,2 S Super Alloy
D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
3109.. 31,75 31,75 9,52 8,8
90° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
SNMM 120408 NMP 0,8 m l l p p p l m m p
SNMM 120412 NMP 1,2 m m l p p l l m p
SNMM 120416 NMP 1,6 m l m p p p l m m p
SNMM 120420 NMP 2,0 ll pp
Depth of cut (mm)
12
10
pp l
Depth of cut (mm)
1,2 p l
SNMM 150616 NHG 1,6 m l pp l
NHG
SNMM 190612 NHG 1,2 m m l p p p m
SNMM 190616 NHG 1,6 l l l p p p l
SNMM 190624 NHG 2,4 m l l p p m
NHP
SNMM 190612 NHP 1,2 ll pp m
SNMM 190616 NHP 1,6 ll pp l
SNMM 190624 NHP 2,4 llppp
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1906.. 19,05 19,05 6,35 7,94 M Stainless Steel
RE 2507.. 25,4 25,4 7,94 9,2 K Cast Iron
IC 2509.. 25,4 25,4 9,52 9,2 a D14, D20~21 a E10 N Non-Ferrous Metals
3109.. 31,75 31,75 9,52 8,8 S Super Alloy
D1
H Hardened Steel
90° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
NHW
SNMM 190616 NHW 1,6 p l
NHU SNMM 250724 NHW 2,4 l ppp m
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C41
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D25 S Super Alloy
D1
H Hardened Steel
90° L S
SNMA/SNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
SNMA 120404 0,4 mm
SNMA 120408 0,8 mmlpp m
SNMA 120412 1,2 lllpp
SNMA 120416 1,6 mllpp
SNMA 120420 2,0
Roughing
mm
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. RE
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
Without Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
r
K Cast Iron
Ød a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
D25 S Super Alloy
H Hardened Steel
90° l s
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Medium Cut
SNMN 120408
Medium Cut
0,8 mm m mm
SNMN 120412 1,2 mm
SNMN 120416 1,6 mmm
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C43
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel
D1
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Fine Finishing
NFL
Feed rate (mm/rev)
0,2
Fine Finishing
mmmp p mm mmmm
TNMG 160404 NFE 0,4 mmmp p mm mmmm
TNMG 160408 NFE 0,8 mmmp p mm mmmm
NFE TNMG 160412 NFE 1,2 mmmp p mm mmmm
NEF
lllm p mmmm
Finishing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1603.. 16,5 9,525 3,18 3,81 M Stainless Steel
RE 1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel
D1
60° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
m mm
TNMG 160412 NSE 1,2 l l m p p p
Finishing
pp mm m
Finishing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C45
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel
D1
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
0,8 l l l pp
Medium Cut
NEG
ll pp llll lmpp m
Medium Cut
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
IC 3309.. 33,0 19,05 9,52 7,93 D42 S Super Alloy
H Hardened Steel
D1
60° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
1,2 l l m p p p
1,2 m l m lll
Roughing
1,2 l l m p p p
Roughing
pp
0,8 mm pp
NMX TNMG 220412 NMX 1,2 mm pp
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C47
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel
D1
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
p
TNMG 220408 LHM 0,8 m m m p
Roughing
L/RHM
TNMG 160404 RHM 0,4 l m m p p p l m
Feed rate (mm/rev) TNMG 160408 RHM 0,8 m m m p p p l
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 D15, D22~23
aD22-23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel
D1
60° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
1,2 ll pp l
NMP TNMM 160416 NMP 1,6 p
TNMN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class No Chipbreaker
EH510
EH520
G10E
H1
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C49
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel
D1
60° L S
TNMA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
1,2 mmlp p
TNMA 160416 1,6 mlmp p
TNMA 160420 2,0 mm
RE
a D11 a E11
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
-FL
0,8 m m ppp m
TRM 551712 -GU 1,2 m m ppp
-GU
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
RE 1603.. 16,5 9,525 3,18 3,81 K Cast Iron
1604.. 16,5 9,525 4,76 3,81 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel
D1
60° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
L/RST
TNGG 160302 RST 0,2 mm
TNGG 160304 RST 0,4 mm
TNGG 160308 RST 0,8 mm
mm
TNGG 160404 NSU 0,4
Finishing
mm mmmm
TNGG 160408 NSU 0,8 mm mmmm
NSU
Feed rate (mm/rev)
m m
L/RFY
TNGG 160401 RFY 0,1 m mm
TNGG 160402 RFY 0,2 m m mmmm
TNGG 160404 RFY 0,4 m mmmm
Feed rate (mm/rev) TNGG 160408 RFY 0,8 m m mm
TNGG 160412 RFY 1,2 m m
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C51
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
RE 1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel
D1
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
TNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker
EH510
EH520
G10E
H1
TNGA 110308
Medium Cut
0,8 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy
D1
IC H Hardened Steel
35° L S
VNMA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class No Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Roughing
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
m
H1
Application Shape ISO Cat. No. RE
m mmmm
Depth of cut (mm)
NFA
0,4 llml
Depth of cut (mm)
m p m
VNMG 160408 NFL 0,8 l p m llml
NFL
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C53
V DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy
D1
IC H Hardened Steel
35° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
mmpp mmmmm
VNMG 160408 NSU 0,8 l l l p p p l l l l lmpp
NSU mmmmm
p
VNMG 160408 NUG 0,8 m m m pp
NUG VNMG 160412 NUG 1,2 l
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy
D1
IC H Hardened Steel
35° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Medium Cut
mm mm pp
VNMG 160408 NUZ 0,8 mm mm pp
NUZ VNMG 160412 NUZ 1,2 mm mmmpp
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
H1
0,4 mmmm
VNGG 160408 NSU 0,8 mmmm
NSU
0,2 m
Medium Cut
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C55
W TRIGON TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 0804.. 8,7 12,7 4,76 5,16 K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
D1
H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
m p m lmml
Fine Finishing
NFL
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
IC
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
D1
H Hardened Steel
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
NSE 0,4 m m m
”Wiper” W type
WNMG 060408 NSE-W 0,8 m m m p p p
NSE-W
WNMG 080404 NSE-W 0,4 l l pp m
WNMG 080408 NSE-W 0,8 l l pp m m
Feed rate (mm/rev) WNMG 080412 NSE-W 1,2 l l pp
Depth of cut (mm)
pp mm m
WNMG 080412 NSX 1,2 m m m
NGU
WNMG 080404 NGU 0,4 l l l p p p l l l l m m
Depth of cut (mm)
”Wiper” W type m p m m
NGU-W WNMG 080408 NGU 0,8 l l l p p p l l l l m m m p m m
WNMG 080412 NGU 1,2 l l l p p p l l l l m m m p
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C57
W TRIGON TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
IC
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
D1
H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
l l llpp
WNMG 080408 NEM 0,8
Depth of cut (mm)
mlm lll
WNMG 080412 NEM
Medium Cut
NEM
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 0804.. 8,7 12,7 4,76 5,16 K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
D1
H Hardened Steel
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
NMU
Roughing
pp
NMX
1,2 mmlpp
m mmmpp
NUZ WNMG 080408 NUZ 0,8 m mllpp
WNMG 080412 NUZ 1,2 m lmmpp
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C59
W TRIGON TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0804.. 8,7 12,7 4,76 5,16 M Stainless Steel
RE K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
S Super Alloy
D1
H Hardened Steel
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Heavy Roughing
WNMA llllll
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class No Chipbreaker
G10E
H1
Application Shape ISO Cat. No. RE
0,8
WNMA 080412 1,2 ml lpp
WNMA 080416 1,6 ml lpp
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
H1
NSU
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy
D1
H Hardened Steel
7°
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
E-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
L/RFY
CCET 03X1003 RFY 0,03 mm
CCET 03X101 RFY 0,1 mm
Feed rate (mm/rev) CCET 03X102 RFY 0,2 mm
CCET 03X104 RFY 0,4 mm
l = Euro stock
= Japan stock
s = To be replaced by new item C61
C DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy
D1
H Hardened Steel
7°
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
ll mm
0,4 lll ll
CCGT 09T308 LFX 0,8
Finishing
mm
L/RFX
CCGT 0602003 RFX 0,03 mm m
CCGT 060201 RFX 0,1 mml ml
Feed rate (mm/rev) CCGT 060202 RFX 0,2 lll ll
CCGT 060204 RFX 0,4 lll ll
m
CCGT 04X102 LFYS 0,2 m
CCGT 04X104 LFYS 0,4
Finishing
m
L/RFYS
CCGT 03X1003 RFYS 0,03 m
Feed rate (mm/rev)
CCGT 03X101 RFYS 0,1 m
CCGT 03X102 RFYS 0,2 m
CCGT 03X104 RFYS 0,4 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a E15
E14 N Non-Ferrous Metals
0903.. 9,7 9,525 3,18 4,4 S Super Alloy
D1
09T3.. 9,7 9,525 3,97 4,4 H Hardened Steel
7°
1204.. 12,9 12,7 4,76 5,5
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
L/RFY
CCGT 03X101 RFY 0,1 m
CCGT 03X102 RFY 0,2 m
Feed rate (mm/rev) CCGT 03X104 RFY 0,4 m
0,2 l
CCGT 09T304 NAG 0,4 l
CCGT 09T308 NAG 0,8 l
NSI
l = Euro stock
= Japan stock
s = To be replaced by new item C63
C DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 09T3.. 9,7 9,525 3,97 4,4 K Cast Iron
IC
1204.. 12,9 12,7 4,76 5,5 a D31 a E14 N Non-Ferrous Metals
S Super Alloy
D1
H Hardened Steel
7°
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
H1
Pos.
0,8 ll lm l
Light Cut
mm ppm
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole C_ _ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 0803.. 8,0 7,94 3,18 3,4 K Cast Iron
IC
0903.. 9,7 9,525 3,18 4,4 a E15 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy
D1
1204.. 12,9 12,7 4,76 5,5 H Hardened Steel
7°
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
2 l
Light Cut
1
NUS
0
0,2 0,4
Feed rate (mm/rev)
p
Depth of cut (mm)
lmllpp
CCMT 09T308 NMU 0,8 l l l p p p l l llllpp
NMU
l = Euro stock
= Japan stock
s = To be replaced by new item C65
C DIAMOND TYPE
11° Positive Inserts
INSERTS FOR TURNING
90°
D1
S Super Alloy
D1
11°
H Hardened Steel
11°
S S
80° L
NUS
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
90°
09T3.. 9,7 9,525 3,97 4,4
D1
S
D1
Super Alloy
1204.. 12,9 12,7 4,76 5,5
11°
H
11°
S S
Hardened Steel
80° L 1604.. 16,1 15,875 4,76 6,5
NUS
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
2
Light Cut
l = Euro stock
= Japan stock
s = To be replaced by new item C67
D DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
D1
IC
H Hardened Steel
7°
55° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
m ll mm
lll ll
Finishing
L/RFX
DCGT 0702003 RFX 0,03 m mm
m
DCGT 11T304 LFYS 0,4
Finishing
L/RFYS
DCGT 0702003 RFYS 0,03 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy
D1
IC
H Hardened Steel
7°
55° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
0,2 m
Finishing
0,8 m mm
L/RSD
l
NAG DCGT 11T302 NAG 0,2 l
DCGT 11T304 NAG 0,4 l
DCGT 11T308 NAG 0,8 l
Feed rate (mm/rev)
l = Euro stock
= Japan stock
s = To be replaced by new item C69
D DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 0902.. 9,7 7,94 2,38 3,4 K Cast Iron
1103.. 11,6 9,525 3,18 4,4 a D32–33 a E16–17 N Non-Ferrous Metals
11T3.. 11,6 9,525 3,97 4,4 S Super Alloy
D1
IC
H Hardened Steel
7°
55° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
NSI
DCGT 11T301M NSI <0,1 m llpplll m
DCGT 11T302M NSI <0,2 m llpplll m
DCGT 11T304M NSI <0,4 m llpplll m
Feed rate (mm/rev) DCGT 11T308M NSI <0,8 m llpplll mm
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy
D1
IC
H Hardened Steel
7°
55° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
DCMT 070202 NFB 0,2 mlmml
Depth of cut (mm)
pp
pp llmmm
NSU
DCMT 11T302 NSU 0,2 l l m p p p l l l m pp llmml
DCMT 11T304 NSU 0,4 l l l p p p l l l l p llpp lllll
Feed rate (mm/rev) DCMT 11T308 NSU 0,8 l l l p p p l l l l pp llpp lllml
ll pp
DCMT 070208 NSK 0,8 ll
Light Cut
pp
l = Euro stock
= Japan stock
s = To be replaced by new item C71
R ROUND TYPE
7° Positive Inserts
INSERTS FOR TURNING
RC – – L IC S D1
Round Type Inserts
7° Relief
1003 – 10,0 3,18 3,6 P Steel
With Insert Hole – 10,0 3,97 3,6
10T3 M Stainless Steel
RCMT RCMX 12 – 12,0 4,76 4,2 K Cast Iron
IC
16 – 16,0 6,35 5,2 Lever lock holders for RCMX N Non-Ferrous Metals
20 – 20,0 6,35 6,5 a D34–35 S Super Alloy
D1
20°
D1
7° 25 – 25,0 7,94 7,2 H Hardened Steel
7°
S S 32 – 32,0 9,52 9,5
(M0: IC is metric)
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class Bumpy Chipbreaker
EH510
EH520
G10E
Inserts
H1
Pos.
0
0,2 0,4 0,6
Feed rate (mm/rev)
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
H1
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ L IC S D1 P Steel
0702.. 7,94 7,94 2,38 3,4 M Stainless Steel
RE 0903.. 9,525 9,525 3,18 4,4 K Cast Iron
IC 09T3.. 9,525 9,525 3,97 4,4 a D36 ”S … SSKC” - Type N Non-Ferrous Metals
1204.. 12,7 12,7 4,76 5,5 (a Stock in Japan) S Super Alloy
D1
H Hardened Steel
7°
L S
90°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
l = Euro stock
= Japan stock
s = To be replaced by new item C73
S SQUARE TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ L IC S D1 P Steel
09T3.. 9,525 9,525 3,97 4,4 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,5 K Cast Iron
IC a D36 ”S … SSKC” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
D1
H Hardened Steel
7°
L S
90°
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
H1
Pos.
p pp
2
SCMT 09T304 NLB 0,4 mm ppmmm mm m
SCMT 09T308 NLB
Light Cut
1 0,8 mm ppmmm mm m
NLB
0
0,2 0,4
pp llpp l
SCMT 09T308 NSU 0,8 l l l p p p l l m l pp llpp l
Light Cut
ll pp
SCMT 09T308 NSK 0,8 ll
Light Cut
pp
0,8 m l l p p p m l mmmlpp
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ L IC S D1 P Steel
0602.. 6,35 6,35 2,38 2,8 M Stainless Steel
RE
0703.. 7,94 7,94 3,18 3,4 K Cast Iron
IC
0903.. 9,525 9,525 3,18 3,4 a E18 N Non-Ferrous Metals
09T3.. 9,525 9,525 3,97 4,4 S Super Alloy
D1
1204.. 12,7 12,7 4,76 5,5 H Hardened Steel
11°
S
1504.. 15,875 15,875 4,76 6,5
L
90°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
NFB
Feed rate (mm/rev)
Depth of cut (mm)
m mmm
NLU
Feed rate (mm/rev)
Depth of cut (mm)
NFK
Feed rate (mm/rev)
2 0,4 m mm
mm
Light Cut
0
NUS SPMT 09T308 NUS 0,8 m
0,2 0,4
Feed rate (mm/rev)
m
Depth of cut (mm)
2
SPMH 090308 NUS 0,8
Light Cut
m
1
SPMH 120408 NUS 0,8
NUS m
0
0,2 0,4
SPMH 150408 NUS 0,8
Feed rate (mm/rev)
Light - Medium Cut Light - Medium Cut
Depth of cut (mm)
NLB
0
0,2 0,4
Feed rate (mm/rev)
Depth of cut (mm)
l = Euro stock
= Japan stock
s = To be replaced by new item C75
S SQUARE TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ L IC S D1 P Steel
0703.. 7,94 7,94 3,18 3,4 M Stainless Steel
RE
0903.. 9,525 9,525 3,18 3,4 K Cast Iron
IC a E18 N Non-Ferrous Metals
S Super Alloy
D1
H Hardened Steel
11°
L S
90°
SPGW llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker
EH510
EH520
G10E
Inserts
H1
Pos.
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. RE
0,8 mmmm
L/RSD
SPGT 090302 RSD 0,2 m mm
SPGT 090304 RSD 0,4 m mm
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
Without Insert Hole SP_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 - M Stainless Steel
RE 1203.. 12,7 12,7 3,18 - K Cast Iron
IC ”S… CSKP…09/12” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
H Hardened Steel
11°
L S
90°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
pp
SPMR 120308 NSF 0,8 ll pp
1
NUJ SPMR 120304 NUJ 0,4 m p
SPMR 120308 NUJ 0,8 mm
Feed rate (mm/rev)
SP _N llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. RE
SPMN 090304 0,4 mm mm
Medium Cut
l = Euro stock
= Japan stock
s = To be replaced by new item C77
T TRIANGLE TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5° Relief
With Insert Hole TB_ _ L IC S D1 P Steel
0601.. 6,9 3,97 1,59 2,2 M Stainless Steel
K Cast Iron
RE
a E20 N Non-Ferrous Metals
IC S Super Alloy
H Hardened Steel
D1
5°
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
m m
TBGT 060104 LFW 0,4 m m
Finishing
L/RFW
L/RFX
TBGW llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker
EH510
EH520
G10E
H1
l = Euro stock
INSERTS FOR TURNING
D1
H Hardened Steel
7°
60° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
NSI
NSC
TCGT 110201M NSC <0,1 mm mm
TCGT 110202M NSC <0,2 ll ll
TCGT 110204M NSC <0,4 ll l
l = Euro stock
= Japan stock
s = To be replaced by new item C79
T TRIANGLE TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
7° Relief
With Insert Hole TC_ _ L IC S D1 P Steel
0902.. 9,6 5,56 2,38 2,5 M Stainless Steel
RE 1102.. 11,0 6,35 2,38 2,8 K Cast Iron
16T3.. 16,5 9,525 3,97 4,3 a D37 a E19 N Non-Ferrous Metals
IC S Super Alloy
D1
H Hardened Steel
7°
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
H1
Pos.
pp m lmmmm
TCMT 110208 NLU 0,8 m m p m mmmm
NLU
2
TCMT 110204 NLB 0,4 mm ppmmm mm
Light Cut
1
TCMT 110208 NLB 0,8 mm ppmmm mm
0
NLB
0,2 0,4
Feed rate (mm/rev)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 4,4 S Super Alloy
D1
H Hardened Steel
11°
L S
60°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
m mm
TPGT 110304M NFC <0,4
Finishing
mm mm
NFC
L/RFW
Finishing
L/RFX
TPGT 160304 LFX 0,4 m
TPGT 160308 LFX
Finishing
0,8 m
l = Euro stock
= Japan stock
s = To be replaced by new item C81
T TRIANGLE TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1102.. 11,0 6,35 2,38 2,8 a E20 N Non-Ferrous Metals
IC 1103.. 11,0 6,35 3,18 3,4 S Super Alloy
1603.. 16,5 9,525 3,18 4,4
D1
H Hardened Steel
11°
L S
60°
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
m
Depth of cut (mm)
L/RFY
TPGT 0802003 RFY 0,03 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
IC
S Super Alloy
D1
H Hardened Steel
11°
L S
60°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class Handed Chipbreaker
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
L/RSDW
TPGX 110304 R-SDW 0,4 m
TPGX 110308 R-SDW 0,8 m
(Note) The cutting point position of the SDW type does not Compensation (mm)
Wiper insert follow the ISO standard. RE
X (Diam. change)
Z
SDW type Wenn using on a boring holder with a 93° approach angle,
there is a need to revise the cutting point position (refer to 0,4 +0,12 ( Ø : +0,24) -0,02
Normal
right table) relative to using standard inserts. 0,8 +0,12 ( Ø : +0,24) -0,02
insert
l = Euro stock
= Japan stock
s = To be replaced by new item C83
T TRIANGLE TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 4,4 S Super Alloy
1604.. 16,5 9,525 4,76 4,4
D1
H Hardened Steel
11°
L S
60°
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
H1
Pos.
NFB
Finishing
p mmm
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
IC
S Super Alloy
D1
H Hardened Steel
11°
L S
60°
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
H1
l = Euro stock
= Japan stock
s = To be replaced by new item C85
T TRIANGLE TYPE
5°/11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5°/11° Relief
Without Insert Hole TP/TB_ _ L IC S D1 P Steel
0601.. 6,9 3,97 1,59 - M Stainless Steel
RE 0902.. 9,6 5,56 2,38 - K Cast Iron
1103.. 11,0 6,35 3,18 - N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 - S Super Alloy
H Hardened Steel
11°
60° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class Handed Chipbreaker
EH510
EH520
G10E
Inserts
H1
Pos.
0,8 m
Depth of cut (mm)
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker/
Handed Chipbreaker
EH510
EH520
G10E
Application Shape ISO Cat. No.
H1
RE
Finishing - Light-Cut
TPGN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P
M K H S K
S
M
S
P
M P K S N
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker
EH510
EH520
G10E
Application Shape ISO Cat. No.
H1
RE
TPGN 090202 0,2 m
TPGN 090204 0,4 m
TPGN 090208 0,8 m m
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11°/20° Relief
Without Insert Hole TP_ _ L IC S D1 P Steel
0902.. 9,6 5,56 2,38 - M Stainless Steel
RE 1103.. 11,0 6,35 3,18 - K Cast Iron
1603.. 16,5 9,525 3,18 - N Non-Ferrous Metals
IC 2204.. 22,0 12,7 4,76 - S Super Alloy
H Hardened Steel
11°
60° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
TPMR 090204 NFK 0,4 m
Depth of cut (mm)
0,4 ml
TPMR 110308 NFK 0,8 l
NFK
TPMR 160304 NFK 0,2 l
TPMR 160308 NFK 0,4 mml
Feed rate (mm/rev)
TPMR 160312 NFK 1,2 m
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class No Chipbreaker
EH510
EH520
G10E
RE
H1
TEGN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S K M P P K S N
M S S M
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
E-Class No Chipbreaker
EH510
EH520
G10E
H1
TEGN 160308 0,8 m
l = Euro stock
= Japan stock
s = To be replaced by new item C87
V DIAMOND TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ L IC S D1 P Steel
1102.. 11,0 6,35 2,38 2,38 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D38 a E21–22 N Non-Ferrous Metals
S Super Alloy
5° D1
IC
35° L S H Hardened Steel
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
H1
Pos.
0,2 mlmmm
VBMT 110304 NFB 0,4 mlmmm
Finishing
mm m
VBMT 110304 NLU 0,4 m l pp l lm mm mm
Finishing
0,2 m
NSU VBMT 110304 NSU
Light Cut
0,4 l l pp l ll pp l m
NSK
VBMT 160404 NSK 0,4 l l l p p llpp
VBMT 160406 NSK 0,6 ll p p
VBMT 160408 NSK 0,8 l l l p p llpp
Feed rate (mm/rev) VBMT 160412 NSK 1,2 l l l p p p
Light Cut Light - Medium Cut
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ L IC S D1 P Steel
1103.. 11,1 6,35 3,18 2,8 M Stainless Steel
RE
1604.. 16,6 9,525 4,76 4,4 K Cast Iron
a D38 a E21–22 N Non-Ferrous Metals
S Super Alloy
5° D1
IC
35° L S H Hardened Steel
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
m
Finishing
l = Euro stock
= Japan stock
s = To be replaced by new item C89
V DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ L IC S D1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
S
7° D1
IC
(a Stock in Japan) Super Alloy
35°
L S H Hardened Steel
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class
EH510
EH520
G10E
Inserts
H1
Pos.
ll mm
Depth of cut (mm)
L/RFX
VCGT 110301 RFX 0,1 m p ll ml
VCGT 110302 RFX 0,2 m p ll ll
VCGT 110304 RFX 0,4 mm
Feed rate (mm/rev)
L/RFY
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ L IC S D1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
S
7° D1
IC
(a Stock in Japan) Super Alloy
35°
L S H Hardened Steel
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
NFB
VCMT 160404 NFB 0,4 mlmmm
VCMT 160408 NFB 0,8 mlmmm
0,2 ll l
VCMT 110304 NSU 0,4 m p ll l
VCMT 110308 NSU 0,8 m ll m
l = Euro stock
= Japan stock
s = To be replaced by new item C91
W TRIGON TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
5° Relief
With Insert Hole WB_ _ L IC S D1 P Steel
0601.. 3,2 3,97 1,59 2,2 M Stainless Steel
RE 0802.. 4,6 4,76 2,38 2,4 K Cast Iron
IC a E23 N Non-Ferrous Metals
S Super Alloy
D1
H Hardened Steel
5°
80° L S
AC6020M
AC6030M
AC6040M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC1030U
AC8025P
AC630M
AC503U
AC510U
AC520U
AC530U
AC810P
AC820P
AC830P
AC420K
AC405K
AC415K
T1000A
T1500A
T1500Z
T3000Z
G-Class Handed Chipbreaker
EH510
EH520
G10E
Inserts
H1
Pos.
m m
L/RFW
Finishing
mm
L/RFX
Finishing
L/RFY
WBGT 060101 RFY 0,1 m
WBGT 060102 RFY 0,2 m mm
WBGT 060104 RFY 0,4 mm mm
Feed rate (mm/rev)
WBGT 080201 RFY 0,1 mm
WBGT 080202 RFY 0,2 mm
WBGT 080204 RFY 0,4 mm
Finishing ~ Light Cut
L/RW
WBGT 060102 RW 0,2 ll ml
WBGT 060104 RW 0,4 ll ml
Feed rate (mm/rev)
l = Euro stock
D1
H Hardened Steel
11°
80° L S
AC6030M
AC6040M
AC6020M
AC4010K
AC4015K
AC8015P
AC8035P
AC5015S
AC5025S
AC8025P
AC1030U
AC630M
AC503U
AC510U
AC520U
AC530U
AC820P
AC830P
AC420K
AC405K
AC415K
AC810P
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
Inserts
Pos.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Light Cut
l = Euro stock
= Japan stock
s = To be replaced by new item C93
C94
D
External Holders
D1–D46
External
Holders
Selection Turning Holder Series ........................................................ D2–7
ISO Turning Holder Identification Table ....................................... D8
Calculation of The Cutting Edge Position .............................. D9
T-REX Tool Holders SumiTurn T-REX Tool Holders ........................................... D10–11
D1
External Tool Holder Series According to Applications
Special Type
Application For Neg. Inserts For Pos. Inserts
for Hardened Steel
P Type P Type D Type
Lever Lock Type Lever Lock Type Double Lock Type
General Turning
PSC
M S Type C
Holders
Type Type
Double Lock Type Screw On Type Top Clamp Type
PSC
D31–D33
a D23–D24 D35–D37
aD31~D37 aD43–D45 a D25–D26
S Type D Type
T-REX Screw On Type Double Lock Type
Copying
PSC PSC
GNDS, GNDM, GNDMS Type GNDL, GNDLS Type GNDF, GNDFS Type
General Grooving Deep Grooving Axial Grooving
Parting-Off
Grooving
aF16, F18, F20 a F36-F39 a F16, F24 a F36-F39 a F32, F34 a F36-F39
Sumi Grip and GWB Type
SCT and GWC Type ,
PSC PSC
{ 1–4 mm
24–8 Threads / inch { 0,8–3 mm
24–10 Threads / inch
1–3 mm
D2
Small Product Machining Tool Selection External Tool Holder Series
External Turning
External
Cut - Off Back Turning Copying General Turning Grooving Grooving & Cut-Off
Holders
Usage / Type
SCT Type SBT Type SV Type P / S Type GWC Type GND Type
F40 F4 F10
Max. dia.
Ø5 ~ 16mm
Work Work
SDJC-X, SDAC-X
PDJC, SDJC, SDAC
Holder
Types
SDLC-X, SCAC-X
SVJC-X PCLC, SCAC
(a Stock in Japan) STAC, SVLC
D3
External Tool Holder Series
Lever Lock System Double Lock (D)
TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders
Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System 55°
Screw Lock System
– – – – – – –
S Type Mini Holder
– – – – – – –
SDNC
a D33
(* Side Lever Lock Type)
– – – – – – –
Lever Lock System
– – – – – – –
PCBN PCLN PDJN PSKN PSSN
a D18 a D18 a D19 a D21 a D21
Top-On Clamp
C & M Type
System
– – – – – – –
CCLN CSBN CSKN
a D25 a D25 a D25
– – – – – – –
Double Lock (D)
Dimple Lock (X)
D & X Type
– – – – – – –
DDHN DDNN DSBN DSDN
a D13 a D13 a D14 a D14
D4
External Tool Holder Series
Top-On Clamp System Screw Lock System
TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning
External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System Type Purpose Inserts
Screw Lock System
– – – – – – – –
S Type Mini Holder
– – – – – – – –
SVPB a D38 SBT
SVPC a D39 a D30
– – – – – – – –
Lever Lock System
– – – – – – – –
Top-On Clamp
C & M Type
System
– – – – – – – –
MTJN MTXN MWLN CRDN CRSN
a D23 a D23 a D24 a D26 a D26
– – – – – – – –
Double Lock (D)
Dimple Lock (X)
D & X Type
– – – – – – – –
DTGN DVQN DVVN
a D15 a D16 a D16
D5
External Tool Holder Series PSC
TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders
Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System SCLC SDJC 55° SSBC
Screw Lock System
SRSCR
SDHC
DCLN DDJN
a D43
Double Lock (D)
DCLN DDJN
DDHN DSBN
D Type
a D41 a D41
DDHN DSBN
a D41 a D41
PSC 4 0 - S C L C R 27 050 - 09
D6
PSC
External Tool Holder Series
TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning
External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System STJC SVHB SVHC Type Purpose Inserts
Screw Lock System
SVVB SVVC
DTJN a D44 a D45 DWLN
Double Lock (D)
DTJN DWLN
D Type
a D42 a D42
PSC 5 0 - S T J C R 35 060 - 16
D7
ISO Holders Identification
D T F N R 25 25 M 16 E DTFNR2525M16
Diamond
Chart 5 H Hexagonal V 35°
35¡
G 30°
Symbol Right Hand Feed Symbol Neutral Feed Symbol Left Hand Feed 55°
L Rectangular P 11°
R N L
Special
O Angle
Chart 3 Chart 6 Chart 7 Chart 8 Chart 9
Holder Style Shank Height Shank Width Shank Length Cutting Edge
Symbol Shape Offset Symbol Shape Offset Symbol Height (mm) Symbol Width (mm) Symbol Length (mm) Symbol Length (mm)
95¡
With 12 12 12 12 F 80 Eg. for Triangle For Round
A 90¡
Nil L 95¡ Offset 16 16 16 16 H 100 Inserts: Inserts:
20 20 20 20 K 125 06 6,9 10 10
B Nil N Nil 25 25 25 25 M 150 08 8,2 12 12
75¡ 63¡
32 32 32 32 N 160 09 9,6 16 16
With 40 40 40 40 P 170 11 11,0 20 20
D 45¡
Nil R 75¡ Offset 50 50 50 50 Q 180 16 16,5 25 25
Shank S 250 22 22,0 32 32
With Diamater is
E Nil S Offset 00 Round shank, T 300 27 27,5
60¡ 45¡ Shown for 33
U 350 33,0
With With Round Shank,
F 90¡
Offset
T 60¡ Offset For some
2 digits are used for each Products, a
With With dimension in mm. Hypen is used
G 90¡ Offset
U 93¡
Offset Instead of an
alphabet.
With With
J 93¡ Offset
W 60¡
Offset
With With
K 75¡
Offset
Y 85¡
Offset
D8
Position of Cutting Point
(This table shows X and Y dimensions based on 0° approach angle cutting edge inclination)
WF
WF
RE
RE 75°
A 1,2 0,872 – K 1,2 0,072 0,268
X
LF 1,6 1,162 – X 1,6 0,096 0,357
Y
LF
90°
2,4 1,743 – 2,4 0,143 0,535
0,4 0,089 0,024 0,4 0,040 0,040
0,8 0,079 0,079
External
0,8 0,178 0,048
Holders
WF
WF
95° RE
B R
RE 1,2 0,268 0,072 L 1,2 0,119 0,119
1,6 0,357 0,096 95°
1,6 0,159 0,159
Y
LF
Y
75° LF
X 2,4 0,535 0,143 X 2,4 0,238 0,238
0,4 0,164 0,164 0,4 0,463 0,263
WF
WF
0,8 0,329 0,329 0,8 0,925 0,471
RE RE
D 1,2 0,493 0,493 N 1,2 1,388 0,707
Y
Y
45° 63° LF
LF X
X 2,4 0,986 0,986 2,4 2,776 1,414
0,4 0,396 0,229 0,4 0,164 0,164
WF
RE
0,8 0,793 0,458 0,8 0,329 0,329
RE WF RE
E 1,2 1,190 0,687 S 45° 1,2 0,493 0,493
Y
OAL
2,4 2,381 1,374 2,4 0,986 0,986
0,4 – 0,291 0,4 0,396 0,229
0,8 – 0,581 0,8 0,793 0,458
WF
WF
RE RE
F 90° 1,2 – 0,872 T 1,2 1,190 0,687
1,6 – 1,162 1,6 1,587 0,916
Y
LF 60°
LF
X
2,4 – 1,743 2,4 2,381 1,374
Y
WF
95° RE
RE
G 1,2 0,872 – U 1,2 0,759 0,175
LF
X 1,6 1,162 – 1,6 1,013 0,233
LF
Y
90° X
2,4 1,743 – 2,4 1,519 0,350
0,4 0,344 0,033 0,4 0,002 0,033
55° 0,8 0,687 0,079 0,8 0,005 0,066
WF
WF
RE 85° RE
J 1,2 1,031 0,118 Y 1,2 0,008 0,099
LF 1,6 1,375 0,157 X 1,6 0,011 0,132
LF
Y
X
Y
2
– 7/32 5,5562 08 2/64 0,794
RE
2/8 8/32 6,3500 12 3/64 1,191
ØA – (0) 7,9375 16 4/64 1,588
B
Square A
B=( 2–1) x (– –RE)
2 3/8 – 9,5250 24 6/64 2,389
4/8 – 12,7000
RE
ØA 5/8 – 15,8750
Rhombic 1 A –RE)
B={ ––––––– –1} x ( – 6/8 – 19,0500
Sin (q/2) 2
8/8 – 25,4000
B
D9
SumiTurn RIGIDITY - ECONOMY - PRECISION
T-REX Tool Holders
Advantages
T-REX Inserts for Maximum Economy
Application Range
With 6 cutting edges and a 55 degree included angle - T-Rex is
the intelligent alternative to profile turning with a traditional 4 edge Double action clamp
2,5
T-REX teeth
0
0 Feed
0,2 rate (mm/rev)
0,4 0,6
Recommendations
Depth of Cut Approach Angle Insert Clamping
67 100 50 100
Torque
DTR55Q
between 3,5–4,5Nm
(
*) typ: 15°
DTR55C
DTR55C typ: 23°
typ holder:
93°
DTR55Q
typ holder:
105°
DTR 55 C
B
WF
Profiling
°
-5°
93
LH
-7°
LF
HF Spare Parts
H
Holders Above figures show right hand tools.
Stock Dimensions (mm)
Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L H HF B LF LH WF
DTR 55C-R/L 2020-K17 l l 20 20 20 125 35 25 BX0520 BFTX0307N
External Holders
for neg. Inserts
TRCP3 S-SP4-20 TRW5505 TSW040 TRX10(*)
DTR 55C-R/L 2525-M17 l l 25 25 25 150 35 32 3,5-4,5 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
DTR 55 Q B
WF
Profiling
5°
-8°
10
-8° LH
LF Spare Parts
HF
Inserts Coated
Coated Carbide Cermet
New
AC8015P
AC8025P
AC630M
AC810P
AC820P
AC830P
T3000Z
RE
Fine
551708-FL 0,8 m m
FL
TRM 551704-LU 0,4 l m p p p m
551708-LU 0,8 l m p p p m
Finishing
LU 551712-LU 1,2 m m p p m
TRM 551704-SU 0,4 m p m m
551708-SU 0,8 m p p m m
SU 551712-SU 1,2 m p m
TRM 551704-GU 0,4 m m p p p m
Light Cut
D11
External Tool Holders Tool Holders for neg. Inserts CN_ _
D Type (Double Clamp)
Characteristics
Insert is clamping firmly for improved fracture
resistance.
High indexing accuracy improves machining
accuracy.
Insert can be changed from below the holder.
Suitable for high efficiency machining and inter-
rupted cutting in hardened steel.
External Holders
Secured in two directions and supported by two faces. D Type Tool Holders
0,02
1 2 3 4 5 6 7 8 9 10
-0,02
No. of Indexes
Lever Lock
0,02
Dimensional Shift (mm)
1 2 3 4 5 6 7 8 9 10
-0,02
Inserts
Eg.
DCLN u
v
CNMG 120408 N-GU
CNMG 160608 N-GU
WF
Spare Parts
HF
Insert
Inserts
Eg.
DDJN
WF
B
93˚
u DNMG 150408 N-GU
55 v DNMG 150608 N-GU
–5˚
˚ LH
LF N-GU
Spare Parts
–7˚
HF
Insert
External Holders
Holders
Inserts
Eg.
DDHN
WF
LF N-GU
˚
Spare Parts
-5˚
HF
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DDHN R/L 2020 K15E l l 20 20 20 125 35 25 BFTX0409N
SCP2 DNS1506 TRX15(*) LH040 v
DDHN R/L 2525 M15E l l 25 25 25 150 35 32 5,0 3,4
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
Inserts
Eg.
DDNN
WF
55˚
Spare Parts
-10˚
HF
Insert
D13
External Tool Holders Tool Holders for neg. Inserts SN_ _
D Type (Double Clamp)
General Turning and
- Facing
Inserts
Eg.
B
-6° v SNMM 250724 N-HU
75° LF w SNMM 250924 N-HU
-5° N-UZ, N-HU
LH
Spare Parts
HF
Insert
External Holders
Holders
for neg. Inserts
Inserts
Eg.
DSDN
WF
Insert
Holders Above figures show right hand tools.
Inserts
Eg.
DTJN WF
B
93˚
u TNMG 160408 N-GU
–5˚ LH
–5˚ LF N-GU
Spare Parts
HF
Insert
External Holders
Holders
Inserts
Eg.
DTGN
WF
91˚
u TNMG 160408 N-GU
–5˚ LH
LF N-GU
–5˚
Spare Parts
HF
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTGN R/L 2020 K16 q 20 20 20 125 31 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTGN R/L 2525 M16 l l 25 25 25 150 31 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
Inserts
Eg.
DTFN 91˚
WF
Spare Parts
HF
Insert
D15
External Tool Holders Tool Holders for neg. Inserts VN_ _
D Type (Double Clamp)
General Turning and
- Copying
Inserts
Eg.
DVJN WF
B
u VNMG 160408 N-GU
-5˚ 93˚ LF N-GU
LH
Spare Parts
-9˚
HF
Insert
External Holders
Holders
for neg. Inserts
Inserts
Eg.
DVQN
WF
Spare Parts
-13˚
HF
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DVQN R/L 2020 K16 l l 20 20 20 125 35 25 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVQN R/L 2525 M16 l l 25 25 25 150 35 32 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
Eg.
DVVN
WF
Insert
Inserts
WF
B
Eg.
DWLN 80
95˚ LF u WNMG 080408 N-GU
˚
-6˚
N-GU
LH
Spare Parts
-6˚
HF
Insert
External Holders
Holders
D17
External Tool Holders Tool Holders for neg. Inserts CN_ _
P Type (Lever Lock)
General Turning and
- Facing
Inserts
PCBN WF
Eg.
B
u CNMG 120408 N-GU
-6˚
v CNMG 160612 N-GU
10
˚
75
0˚
Spare Parts
HF
H
-5˚
External Holders
Holders Insert
for neg. Inserts
Inserts
PCLN Eg.
WF
LF
80
-5˚
˚
N-GU N-HG
x CNMM 190612 N-HG
LH
-5˚
Spare Parts
HF
Inserts
PDJN Eg.
WF
B
u DNMG 110408 N-GU
˚
55
v DNMM 150608 N-HG
93
-5˚
˚
LH
N-GU N-HG
LF
Spare Parts
-7˚
HF
External Holders
Holders Insert
D19
External Tool Holders Tool Holders for neg. Inserts SN_ _
P Type (Lever Lock)
General Turning and
- Chamfering
Inserts
PSBN WF
Eg.
B
u SNMG 120408 N-GU
˚ v SNMG 150612 N-GU
-6˚ 75 LF
w SNMM 190612 N-HG
LH N-GU N-HG
Spare Parts
HF
H
-5˚
External Holders
Holders Insert
for neg. Inserts
Inserts
PSDN Eg.
Holders Insert
Inserts
PSKN
WF
Eg.
B
75˚
u SNMG 120408 N-GU
v SNMG 150612 N-GU
-6˚ w SNMM 190612 N-HG
LF
N-GU N-HG
-5˚ LH
Spare Parts
HF
External Holders
Holders Insert
PSKN R/L 3232 P19 q 32 32 32 170 33,7 40 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w
Inserts
PSSN Eg.
-8
˚ w SNMM 190612 N-HG
0˚ LF2 N-GU N-HG
LF
LH
Spare Parts
HF
D21
External Tool Holders Tool Holders for neg. Inserts TN_ _
P Type (Lever Lock)
General Turning and
- Facing
Inserts
PTGN
Eg.
WF
B
u TNMG 160408 N-GU
v TNMM 220412 N-HG
˚
LF
91
-5˚ N-GU N-HG
LH
Spare Parts
-5˚
HF
H
Holders Above figures show right hand tools.
Insert
External Holders
for neg. Inserts
Inserts
PTFN
Eg.
WF
B
˚
91
Inserts
PTTN
Eg.
WF
HF
Inserts
MTJN
-5˚ Eg.
WF
B
u TNMG 160408 N-GU
v TNMM 220412 N-HG
˚
93 N-GU N-HG
LH
-6˚ LF
Spare Parts
H
HF
Insert
Holders Above figures show right hand tools.
External Holders
for neg. Inserts
Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MTJN R/L 2020-33 (K16) l l 20 20 20 125 37 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTJN R/L 2525-33 (M16) l l 25 25 25 150 37 32 MP320 4,0
10˚
Inserts
MTXN
Eg.
WF
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MTXN R/L 2020-33 (K16) m m 20 20 20 125 32 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTXN R/L 2525-33 (M16) m m 25 25 25 150 32 32 MP320 4,0
MTXN R/L 2525-43 (M22) m 25 25 25 150 38 32 MMW40 MP420 STW434 BHA0625
4,5 CPM43N ER05 LH030, 040 v
D23
External Tool Holders Tool Holders for neg. Inserts WN_ _
M Type (Wedge Clamp)
General Turning and
- Facing
Inserts
MWLN Eg.
B
WF
u WNMG 080408 N-GU
v WNMM 080412 N-HG
˚
80
95
LF
˚
Spare Parts
-6˚
HF
Insert
External Holders
Holders
for neg. Inserts
Inserts
PWLN
WF
Eg.
B
-5˚
95
80
LF
˚
N-SU
LH
Spare Parts
-5˚
HF
Fig.1 Fig.2
Inserts
CCLN
WF
B
-5° ° u CNGN0903 **
WF2
:)
95
LF
v CNGN1203**
-5° LH
HF w CNGN1204**
H
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim
External Holders
for neg. Inserts
Cat. No.. Clamp Shim Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CCLN R/L 2525 M09 q 25 25 25 150 25 32 7 1 CBC0903 SCN0903 u
CCM8UL WB8-22T SPP3 LT27
CCLN R/L 2525 M12-03 25 25 25 150 30 32 7 1 CBC4 SCND433 v
CCLN R/L 2525 M12-04 q 25 25 25 150 30 32 7 2 CCM8-LONG CBC4 WB8-30 SCND433 SPP3 LH040 w
Fig.1 Fig.2
Inserts
CSBN
WF
-6° °
75 u SNGN0903 **
LF
LH v SNGN1203 **
-5° w SNGN1204 **
HF
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CSBN R/L 2525 N09 q 25 25 25 160 30 21,5 - 1 CBS13 SSN0903 u
CCM8UL WB8-22T - - LH040
CSBN R/L 2525 N12-03 q 25 25 25 160 35 21,5 - 1 CBS14 SSND423 v
CSBN R/L 2525 N12-04 q 25 25 25 160 33 21,5 - 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w
Fig.1
Inserts
CSKN Fig.2
WF
u SNGN0903 **
-5° 15°
WF2
LF v SNGN1203 **
-6°
LH w SNGN1204 **
Spare Parts
HF
Holders
Insert
CSKN R/L 2525 N12-04 q 25 25 25 160 21 32 7 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w
D25
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp -Holders
Inserts
CRDN
IC
B
0° CDX
LF u RNGN0903 **
-6° LH v RNGN1203**
w RNGN1204**
HF
H
Spare Parts
Holders
Insert
Dimensions (mm) Double
External Holders
for neg. Inserts
Inserts
CRSN IC
WF
:)
-6°
WF2
:)
LF
u RNGN0903 **
LH v RNGN1203**
-6°
w RNGN1204**
HF
Spare Parts
Inserts
XSBN
WF
B
-6°
°
75 LF
LH u SNGX1204**
HF -5°
H
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
External Holders
for neg. Inserts
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF bolt pin
XSBN R/L 2525 N12 l 25 25 25 160 38 21,5 DSLX8 BH0825 SSND423 SPP3 GSP10 LH050 u
Inserts
XCLN
WF2
WF
-5° LF
5°
LH u CNGX1204**
-5°
HF
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 bolt pin
XCLN R/L 2525 N12 l 25 25 25 150 33 32 7 DSLX8 BH0825 SCND433 SPP3 GSP10 LH050 u
D27
External Mini Holders
External Holders
for pos. Inserts
Easy access
side locking screw
D28
External Mini Holders
In 1984, Sumitomo Electric Hardmetal
first released the Mini Tool Holder series
for the machining of small components in
small NC autolathes.
A full range of insert grades comprising
of the Cermet T1500A, SUMIBORON
BN2000, SUMIDIA DA1000 and especially
AC530U, was also introduced to meet a
variety of machining requirements.
External Holders
for pos. Inserts
Grade Selection
Work Material
Application Range
P M K S H N
Heat Resistant
Non-Ferrous
Hardenend
Category
Stainless
Cast Iron
General
Metal
Steel
Steel
Steel
Alloy
High Precision Finish-Light Cut Medium Cut
ACZ150
New AC5015S
Coated Carbide
New AC5025S
(PVD)
AC530U
AC1030U
T1000A
Cermet/Coated Cermet
T1500A / T1500Z
BL130
Carbide H1
EH510
BN1000 / BN2000
CBN (SUMIBORON)
BN7000
SUMIDIA DA1000
vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05 70–300 0,05–0,20 70–300 0,05–0,20
AC5015S 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 70–300 0,05–0,20
AC5025S 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC530U 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC1030U 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 70–300 0,05–0,20
T1000A 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500A 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500Z 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
BN1000 120–300 0,03–0,15
BN2000 50–200 0,03–0,20
BN7000 50–200 0,05–0,20
DA1000 70–300 0,02–0,10 70–300 0,02–0,10
* Please use maximal possible C/speed
D29
External Mini Tool Holders Special Mini Holders for Back Facing
SBT Type
SBT35 R1010:
20
2
SBT
WF
B
12
0˚ WF
LF
0˚
HF
HF
12
H
20
2
Spare Parts
Dimensions (mm)
for pos. Inserts
Stock ø6,8
BTR RE
AC1030U
Dimensions (mm)
AC530U
ACZ310
Cat. No.
T1500A
CW
CDX
3°
L
L CDX CW RE
0,5
BTR 3505 m p m 15 3,5 2,5 0,05 15°
°
60
3,8
4,0
BTR 3515 m m p m 15 3,5 2,5 0,15 CDX
Inserts
PCLC WF
PCLC R/L0810-K06: Eg.
B
0˚ u CCGT 060202 R-FX
v CCMT 09T304 N-SU
80
95˚ LF
˚
0˚ 17
R-FX N-SU
Spare Parts
HF
H
Holders Above figures show right hand tools.
Insert
External Holders
Stock Dimensions (mm) Lever Clamp Side
Spare Parts
H
Inserts
SCAC Eg.
WF
91˚ LF
˚
0˚
R-FX N-SU
HF
Spare Parts
D31
External Mini Tool Holders Mini Holders for 7° DC_ _ pos. Inserts
PD/SD Type
P Type Lever Lock -Holders
Inserts
PDJC PDJC R/L0810-K07: Eg.
WF
B
0˚ u DCGT 070202 R-FX
93˚ LF v DCMT 11T304 N-SU
55
˚
0˚ 17
R-FX N-SU
HF
Spare Parts
H
Holders Above figures show right hand tools.
Insert
External Holders
0˚
0˚ 93˚
˚
R-FX N-SU
HF
Spare Parts
Inserts
SDAC WF
Eg.
B
0˚
u DCGT 070202 R-FX
55
91˚ LF
0˚
˚
H
Spare Parts
External Holders
Stock Dimensions (mm)
Inserts
SDNC
WF
Eg.
B
55˚
Spare Parts
H
Holders Insert
Dimensions (mm)
Cat. No. Stock Screw Wrench
H HF B LF WF
SDNCN 0808 D07 l 8 8 8 60 4,2
SDNCN 1010 E07 l 10 10 10 70 5,2
SDNCN 1212 F07 l 12 12 12 80 6,2 BFTX02506N 1,5 TRX08 u
SDNCN 1616 H07 l 16 16 16 100 8,2
SDNCN 2020 K07 l 20 20 20 125 10,2
SDNCN 1212 F11 l 12 12 12 80 6,5
SDNCN 1616 H11 l 16 16 16 100 8,5
BFTX0409N 3,4 TRX15 v
SDNCN 2020 K11 l 20 20 20 125 10,5
SDNCN 2525 M11 l 25 25 25 150 13
D33
External Tool Holders External Holders for 7° RC_ _ pos. Inserts
PR Type
P Type Lever Lock -Holders
Inserts
PRDCN
E1
Eg.
u RC 1003M0 N–R
WF
IC
v RC 1204M0 N–R
B
w RC 1606M0 N–R
E1
LH x RC 2006M0 N–R
LF N-RP
Spare Parts
HF
H
Holders Insert
External Holders
for pos. Inserts
Inserts
PRGC Eg.
u RC 1003M0 N–R
WF
v RC 1204M0 N–R
IC
E1
w RC 1606M0 N–R
x RC 2006M0 N–R
LF N-RP
Spare Parts
HF
Inserts
SRDCN
E1
Eg.
- RC 1003M0
u RC 10T3M0 N–R
WF
IC
B
v RC 1204M0 N–R
w RC 1606M0 N–R
E1
LH N-RX x RC 2006M0 N–R
LF
Spare Parts
TRX...
HF
H
Holders LT... Insert
External Holders
for pos. Inserts
Dimensions (mm)
Cat. No. Stock Screw Shim Screw Wrench Wrench
H HF B LF LH WF E1 IC
SRDC N 2020 K10T3 l 20 20 20 125 25 15,0 1,0 10 BFTX03510-SD
SRNS 103-SD u
SRDC N 2525 M10T3 l 25 25 25 150 25 17,5 1,0 10 2,0
BW 0508F-SD TRX 15 IP-35 LH 035
SRDC N 2525 M12 l 25 25 25 150 28 18,5 1,2 12 BFTX03512-SD
SRNS 123-SD v
SRDC N 3225 P12 l 32 32 25 170 28 18,5 1,2 12 2,0
SRDC N 2525 M16 q 25 25 25 150 35 20,5 1,5 16 BFTX0517-SD
SRNS 164-SD BW 0810F-SD LT 20 IP LH 050 w
SRDC N 3225 P16 l 32 32 25 170 35 20,5 1,5 16 5,0
BFTX0618-SD
SRDC N 3232 P20 l 32 32 32 170 40 26,0 1,7 20 7,5 SRNS 204-SD BW 0912F-SD LT 25 IP LH 060 x
Inserts
SRSC Eg.
- RC 1003M0
WF
u RC 10T3M0 N–R
IC
E1
v RC 1204M0 N–R
w RC 1606M0 N–R
LF N-RX x RC 2006M0 N–R
Spare Parts
HF
TRX...
H
Holders LT...
Insert
D35
External Mini Tool Holders Mini Holders for 7° SC_ _ pos. Inserts
SS Type
S Type Screw Lock- Holders
Inserts
SSBC WF
Eg.
B
0˚ u SCMT 070202
v SCMT 09T304 N-SU
90
75˚ LF
˚
H
Spare Parts
Inserts
STAC Eg.
WF
B
u TCMT 090202 N-FP
0˚
v TCMT 110204 N-SU
91˚ LF
60
0˚
˚
N-FP N-SU
HF
H
Spare Parts
External Holders
Stock Dimensions (mm)
Inserts
STGC Eg.
WF
0˚
˚
N-FP N-SU
HF
Spare Parts
H
D37
External Mini Tool Holders Mini Holders for 5° VB_ _ pos. Inserts
SV Type
S Type Screw Lock- Holders
Inserts
SVJB
B
WF
Eg.
WF2
LH v VBMT 160404 N-SU
LF
Spare Parts
HF
H
Holders Above figures show right hand tools.
Insert
Stock Dimensions (mm)
Cat. No. Stopper Nut Shim Wrench Scew Wrench
External Holders
R L H HF B LF LH WF WF2
for pos. Inserts
Inserts
SVPB
B
WF
Eg.
WF2
Spare Parts
HF
Inserts
SVVB
WF
Eg.
35˚
Spare Parts
HF
Holders Insert
Dimensions (mm)
Cat. No. Stock Stopper Nut Shim Wrench Scew Wrench
H HF B LF LH WF
SVVB M 1212 F11 l 12 12 12 80 - 6 BFTX02508NV
- - - - TRX08 u
SVVB N 1616 H11 l 16 16 16 100 - 8 1,5
SVVB N 2020 K16 l 20 20 20 125 - 10 VP20
BFTX03508
SVVB N 2525 M16 l 25 25 25 150 - 12,5 VP25 CPV33N SVP32 LH025 TRX10 v
SVVB N 3225 P16 l 32 32 25 170 - 12,5 VP32 2,0
Inserts
SVLC
WF
Eg.
B
0° 95°
0° LF u VCGT 110302 R-FX
R-FX
HF
H
Spare Parts
External Holders
Stock Dimensions (mm)
Inserts
SVPC Eg.
B
WF
WF2
45˚ 117,5˚
LH u VCGT 110302 R-FX
LF
R-FX
Spare Parts
HF
D39
External Tool Holders
Polygon - Shank Holder PSC
Features
The Sumitomo polygon shank holders enable an extremely
high stiffness connection between machine and tool.
The conical polygon can take high bending and torque
moments based on the combination of the face contact
to the spindle.
This self-guiding coupling system offers high precision
and a repeatability of ± 2 µm in X, Y and Z axis.
While using this easy and quick coupling system it is pos-
sible to gain higher machine utilization time as the set-up
and tool change times are reduced.
The compact design and the high stiffness connection to
the spindle offer a versatile use e.g. on multi-task machi-
nes, machining centers and turning-milling centers.
Holders
External
Characteristics
● original SUMITOMO D-type double clamping system
● compact design
● monoblock system - no additional interfaces
● precise positioning; self-guiding with high repeatability
● high stiffness supported by face contact of holder
● carbide shims to prevent holders from damage
● simple tool holder change and low-maintenance operation
● internal coolant supply directly to the cutting edge
● Polygon shank and insert seat hardened for long holder life
PSC 4 0 - D C L N R 27 050 - 12
Inserts
DCLN
DCSFMS
CNMG1204_ _ NGE
WF
(Representative
example)
95°
LF Spare Parts
External Holders
for neg. Inserts
Inserts
DDJN
DCSFMS
DNMG1506_ _ NGE
WF
(Representative
example)
93°
LF
Spare Parts
Inserts
DDHN
DCSFMS
DNMG1506_ _ NGE
WF
(Representative
example)
107,5°
LF
Spare Parts
Inserts
DSBN
DCSFMS
SNMG1204_ _ NGE
WF
(Representative
75° example)
LF
Spare Parts
*
( ) Item is sold separately.
D41
External Tool Holders Negative Insert Type
Polygon - Shank Holder
General Turning and Facing-
Inserts
DTJN
DCSFMS
TNMG1604_ _ NGE
WF
95° (Representative
93°
example)
LF
Spare Parts
Inserts
DWLN
DCSFMS
WNMG0804_ _ NSE
WF
(Representative
example)
95°
LF
Spare Parts
*
( ) Item is sold separately.
Inserts
SCLC
DCSFMS
CCMT09T3_ _ NSU
(Representative
WF
example)
95°
LF Spare Parts
External Holders
for pos. Inserts
Inserts
SDJC
DCSFMS
DCMT11T3_ _ NMU
WF
(Representative
example)
93°
LF Spare Parts
Inserts
SDHC
DCSFMS
DCMT11T3_ _ NMU
WF
(Representative
example)
107,5°
LF
Spare Parts
Inserts
SSBC
DCSFMS
SCMT1204_ _ NMU
WF
(Representative
75°
example)
LF
Spare Parts
*
( ) Item is sold separately.
D43
External Tool Holders Positive Insert Type
Polygon - Shank Holder
General Turning, Copying and
- Facing
Inserts
STJC
DCSFMS
TCMT16T3_ _ NSU
WF
(Representative
example)
93°
LF
Spare Parts
Inserts
SVJB
DCSFMS
VBMT1604_ _ NSU
WF
(Representative
93°
example)
LF
Spare Parts
Inserts
SVVB
DCSFMS
VBMT1604_ _ NSU
72,5° (Representative
example)
LF
Spare Parts
Inserts
SVHB
DCSFMS
VBMT1604_ _ NSU
WF
(Representative
107,5° example)
LF
Spare Parts
*
( ) Item is sold separately.
Inserts
SVJC
DCSFMS
VCMT1604_ _ NSU
WF
(Representative
example)
93°
LF Spare Parts
External Holders
for pos. Inserts
Inserts
SVVC
DCSFMS
VCMT1604_ _ NSU
72,5° (Representative
example)
LF
Spare Parts
Inserts
SVHC
DCSFMS
VCMT1604_ _ NSU
WF
(Representative
example)
107,5°
LF
Spare Parts
*
( ) Item is sold separately.
D45
D46
E
Boring Bars
E1–E24
Boring Bars
Selection Boring Tool Selection Table........................................... E2–4
ISO Boring Tool Identification Table..................................... E5
Features Boring Tool Series........................................................... E6–7
E1
Boring Tools Selection According to Applications / Bore Diameter
Boring Depth
Application
Special
BXBR –5 boring bar mmmmmmm
a E24
Sumiboron
BNB
Boring Bars
–4 insert ll l l l
aM41
Trigon
S/C-SWUB –3 –8 Type l
a E23 5° Pos. 5,5
Stop Boring
S-STFC –3 l l l l lll
a E19 32 40 50
B/D-STUP –6 ll l l l l l
a E20 40
Triangle
S-STUP(B) –3 Type lll l l ll
a E20 5° & 11° Pos.
D-DTFN –3 –6 lll
a E12 32 40 50
Triangle
S-PTFN Neg. Type lll
a E12 32 40 50
Sumiboron
BNZ –5 insert l lll l l
aM33 9 11
S-SCLP –3 l l l ll
a E15
B-SCLP –6 m m m
a Stock in Japan
80 ° Diamond
11° Pos. Type
C-SCLP –8 l l l
a E15
Bottom Facing
B/D-SCLC –6 ll l l l ll
a E14 32 40
S-SCLC –3 l l l l lll
a E14 32 40 50
80 ° Diamond
7° Pos. Type
C-SCLC –8 mmmmmmmmm m m
a Stock in Japan
D-DCLN –6 lll
a E8 32 40 50
80 ° Diamond
S-PCLN –3 Neg. Type
llllll
a E8 30 32 40 50 63
D-DWLN –6 lll
a E13 32 40 50
Trigon
Neg. Type
S-MWLN –3 lll
a E13 32 40 50
2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70
E2 l = Eurostock
= Japanstock
Boring Tools Selection
BORING TOOLS Coloured boxes indicate available size.
Boring Depth
Application
B/D-SDUC –6 l l l l l l
a E16
S-SDUC –3 l l l l l l
aE16
C-SDUC –8 m m m m
a Stock in Japan
55 ° Diamond
B/D-SDQC –6 7° Pos. Type l l l l l l
a E17
S-SDQC –3 l l l l l
aE17
Boring Bars
D-SVUB –6 l l l l
a E21 27
Copying
S-SVUB –3 l l l l
a E22 27
S-SVQB –3 l l l l
a E22 27
B/C-SVQB –8 –6 m m
35 ° Diamond
a Stock in Japan Type
5° & 7° Pos.
D-SVZB –6 l l l l
a E21 27
S-SVZB l l l l
a E22 27
D-DDUN –6 l l
a E9
S-PDUN –3 55 ° Diamond
Neg. Type
l l l m
a E9 63
S-SSKP –3 l l l l
a E18
55 ° Diamond
Through Boring
S-PSKN –3 Square l l l l
a E10 Neg. Type 63
Grooving
GNDI l l l
a F11/F28
GNDIS m m m m
a F11/F30
6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70
E3
Boring Tool Series
TOOLING SELECTION
Trough
Application Stop Boring Bottom Facing Copying
Boring
Insert Type Poligon 55°
Triangle 60° Trianglar80°
Type
Diamond Square 55° Diamond 35° Diamond
System / Others T-REX
Steel
–
S-STFC aE19 S-SWUB S-SCLC S-SCLP S-SSKP S-SDUC aE16 S-SVUB
S-STUP(B) aE20 a E23 a E14 a E15 a E18 S-SDQC aE17 ( S-SVQB
S-SVZB ) a E22
Anti-vibration
– – – –
B-STUP B-SCLC B-SDUC aE16
Screw Lock
– –
D-STUP D-SCLC D-SDUC aE16 D-SVUB aE21
a E20 a E14 D-SDQC aE17 D-SVZB aE21
Carbide
– – – – – –
C-STUP C-SWUB C-SCLP C-SSKP
(C-STUB) a E20 a E23 a E15 a E18
Lever Lock
– – – –
Steel
– –
D-DTFN D-DWLN D-DCLN D-DDUN
Top Clamp
– – – – – –
Steel
S-MWLN S-DTR
a E13 a E11
Carbide
BSME SEXC
a M38 a M39
E4
Boring Tools Identification
Catalogue Classification System For Boring Holders
S 16 R – S T U P R 11 03 - 18
h
Shank Shank Insert Seat Clearance Insert Cutting Min. Bore
Material Length Shape Angle Edge Length Diameter
Chart 1 Chart 2 Chart 4 Chart 6 (mm) (mm)
h
Shank Clamping Holder Feed Insert
Diameter System Style Direction Thickness
(mm) Chart 3 Chart 5 Chart 7 (mm)
Boring Bars
H 100 R 200 Clamp Type
D Steel with Anti-vibration Mechanism
with Oil Hole J 110 S 250
E Carbide with Oil Hole K 125 T 300 Lever Lock
L 140 U 350 Type (Insert is
Chart 7 M 150 V 400
D Double Clamp P Supported by
N 160 W 450 1 face)
Feed Direction
Symbol Feed Direction Pin Lock Type
R Right Hand Feed (Insert is Screw
E supported by S Clamp Type
L Left Hand Feed 1 face)
N Neutral Feed
A Nil N Nil A 3°
90¡ 63¡
Parallelogram
B 82°
82¡
O Octagonal With B 5°
B 75¡
Nil Q Offset
Diamond
C 80°
80¡
P Pentagonal
With
C 7°
D Nil R Offset
Diamond 45¡ 75¡
D 55°
55¡
R Round D 15°
With
Diamond E Nil S Offset
E 75°
75¡
S Square 60¡ 45¡
E 20°
With With
F
Diamond 50¡
T Triangular F 90¡
Offset
T 60¡ Offset F 25°
50°
Diamond With With
H Hexagonal V 35°
35¡
G U 93¡
G 30°
90¡ Offset Offset
Parallelogram
K W Trigon With With N 0°
55¡
80¡
E5
Boring Bars
Boring Tool Series
General Features
Since being the first in 1976 to introduce indexable
boring bars, Sumitomo Electric has been
continuously developing a comprehensive range
which includes the SEC-Small Hole boring bar
series, high rigidity boring head series, with either
steel / carbide shanks, and the latest anti-vibration
mechanism - SumiTurn X-Bar series coupled with
a wide variety of insert grades and chipbreakers,
cover a whole range of process requirements.
Series
Vibration
direction in cut
Strong cross Ribbed structure for
section to withstand maximum
high cutting force rigidity
The damper resists vibration
7 –
Over hang length (L/ød)
6 –
5 –
1 –
l l l l l l l l l
0
8
10
12 16 20 25 32 40 50 Min. over hang
Shank size, ød (mm) length = 3,5 x ød
E6
Boring Bars
Boring Tool Series
Recommended Over Hang Length / Shank Diameter (L/D)
Over hang length (L/D)
Type of boring bar 1 2 3 4 5 6 7 8 9 10
l Steel Shank
Rigid head design for low cost hole
boring.
l Carbide Shank
High rigidity shank for high
accuracy hole boring.
Grades
Process Work Material
3 0 . 6 + 1
Tool Material
Hardened
Stainless
Resistive
High Precision Finish~Light Cut Medium Cut
Ferrous
Powder
General
Metal
Metal
Steel
Non-
Alloy
Steel
Steel
Heat
Cast
Iron
Boring Bars
New $&3
$&3
New $&3
$&0
CVD
$&0
New $&.
New $&.
Coated
Carbide $&.
$&=
New $&6
New $&6
PVD
$&8
$&8
$&0
Cermet 7$
Coated 7$7=
Cermet 7=
Carbide *(
%1
%1
%1&
SumiBoron %1&
%1
%1
'$
SumiDia
'$
Preferred choice Suitable
4 4 4 4
Depth of cut (mm)
NSI
NSU NMU
NFK L/RSD NSC
2 2 2 2
NSF L/RFX
NLUW
NUS L/RSDW
NLU L/RFYS
L/RW NFC
L/RFY
0 0,2 0,4 0 0,2 0,4 0 0,2 0,4 0 0,2 0,4
Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev)
E7
For Negative CN _ _ - Inserts ( a = 0°)
D…DCLN / S…PCLN Type
D25T - DCLN R/L 1204-32 l l 32 25 23 300 26 17 -12° CNS1203B BFTX0307N TRX10 (*)
D32T - DCLN R/L 1204-40 l l 40 32 30 300 26 22 -10° CN 1204 SCP-2 BFTX0409N LH040 LH025
D40U - DCLN R/L 1204-50 l l 50 40 37 350 26 27 -10°
CNS1204B TRX15 (*)
3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
S - PCLN R/L
E8 l = Euro stock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Negative DN _ _- Inserts ( a = 0°) Boring Bars
D…DDUN / S…PDUN Type
D
D-DDUN
Copying Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
Boring Bars
for neg. Insert
D32T - DDUN R/L 1104-40 l l 40 32 30 300 26 22 -10° DN 1104 SCP-1 DNS1104B BFTX0307N TRX10 (*)
D32T - DDUN R/L 1506-40 l l 40 32 30 300 26 22 -12° BFTX0409N LH040 LH025
D40U - DDUN R/L 1506-50 l l 50 40 37 350 26 27 -12°
DN 1506 SCP-2 DNS1506B TRX15 (*)
3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
S - PDUN R/L
S25T ....11 DNMG 1104_ _ NGU - DNGA 1104_ _ LCL3DB-SD LCS3DB-SD – – LH020
S32U ....15 04 DNMG 1504_ _ NGU DNMM 1504_ _ NMP DNGA 1504_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S40V ....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S50W....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
E9
Boring Bars For Negative SN _ _ - Inserts ( a = 0°)
S…PSKN Type
Holders
S - PSKN R/L
S-DTR
Profiling
Spare Parts
Advantages
Boring Bars
for neg. Insert
T-REX Inserts for Maximum Economy
With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4
edge DNMG insert.
Inserts Coated
Coated Carbide Cermet
AC8015P
AC8025P
AC810P
AC630M
AC820P
AC830P
T3000Z
551708-FL 0,8 m m
FL
TRM 551704-LU 0,4 l m p p p m
551708-LU 0,8 l m p p p m
Finishing
LU 551712-LU 1,2 m m p p m
TRM 551704-SU 0,4 m p m m
551708-SU 0,8 m p p m m
SU 551712-SU 1,2 m p m
TRM 551704-GU 0,4 m m p p p m
Light Cut
E11
Boring Bars For Negative TN _ _- Inserts ( a = 0°)
D…DTFN / S…PTFN Type
D
D-DTFN
Stop boring Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
Holders
S - PTFN R/L
S....11
- - - LCL3T-SD LCS3B-SD – – LH020
S....16 TNMG 1604_ _ NGU TNMM 1604_ _ NMP TNGA 1604_ _ LCL3SD LCS3TB-SD LST317SD LSP3SD LH025
S....22 TNMG 2204_ _ NGU TNMM 2204_ _ NMP TNGA 2204_ _ LCL4SD LCS42BS-SD LST42SD LSP4SD LH030
D-DWLN
Bottom facing Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
Boring Bars
for neg. Insert
D25T - DWLN R/L 0804-32 l l 32 25 23 300 26 17 -12° WNS0803B BFTX0307N TRX10 (*)
D32T - DWLN R/L 0804-40 l l 40 32 30 300 26 22 -10° WN 0804 SCP-2 BFTX0409N LH040 LH025
D40U - DWLN R/L 0804-50 l l 50 40 37 350 26 27 -10°
WNS0804B 3,4
TRX15 (*)
Holders
S - MWLN R/L
S....08 WNMG 0804_ _ NGU WNMM 0804_ _ NMP HE060011W WB 6-16 HE060011P HE060011E LH025, LH030
E13
Boring Bars For Positive CC _ _- Inserts ( a = 7°)
B/D/S…SCLC Type
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - SCLC R/L 0602-10 l l 10 8 7 100 5,5 19 -13° BFTX02505N
B10K - SCLC R/L 0602-12 1.
B type l l 12 10 9 125 6 21 -12° CC T 0602 1,1 TRX08
Boring Bars
for pos. Insert
Holders
S - SCLC R/L
Holders
Boring Bars
for pos. Insert
C10Q - SCLP R/L 08 l q 12 10 9 180 15 6 -5°
CP_ T 0802_ _
C - SCLP R/L C12R - SCLP R/L 08 q q 16 12 11 200 15 8 -2°
C16S - SCLP R/L 09 l q 20 16 15 250 15 10 -2° CP_ T 0903_ _
Carbide shank
S/C-SCLP R/L
S/C 10.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 12.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 16.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 20.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 25.....12 CPGT 1204_ _ NSD - BFTX 0509 A 5,0 TRX 20
E15
Boring Bars For Positive DC _ _- Inserts ( a = 7°)
B/D/S…SDUC Type
Copying D
D Oil hole
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B10M - SDUC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
B type BFTX02506N
DC T 0702 TRX08
Boring Bars
for pos. Insert
Holders
S - SDUC R/L
S - SDQC R/L
S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15
B Type D Type
B/D-SDQC
(Fig.1) (Fig.2) Insert (ex.)
Min. Bore Dia.
Copying D
D Oil hole
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B10M - SDQC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
B type BFTX02506N
DC T 0702 TRX08
Boring Bars
for pos. Insert
D12M - SDQC R/L 0702-16 l l 16 12 11 150 9 3,5 -8° 1,5
Anti-vibration D16R - SDQC R/L 0702-20 l l 20 16 15 200 11 4,0 -6°
D type D20S - SDQC R/L 11T3-25 l l 25 20 18 250 13 4,5 -6° 2.
with oil hole D25S - SDQC R/L 11T3-32 l 32 25 22 250 17 7,0 -6° BFTX0409N
l DC T 11T3 TRX15
3,4
D32T - SDQC R/L 11T3-40 l l 40 32 30 300 22 7,0 -10°
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
S - SDUC R/L
S - SDQC R/L
S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15
E17
Boring Bars For Positive SP _ _- Inserts ( a = 11°)
S/C…SSKP Type
Holders
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
SPGT figure shows left hand tool.
S/C-SSKP R/L
S/C 12.....09
S/C 16.....09
SPGT 0903_ _ L/R-SD SPGW 0903_ _ BFTX 0307 A 2,0 TRX 10
S 20.....09
S 25.....09
Holders
Boring Bars
for pos. Insert
All figures show right hand tools.
S - STFC R/L
E19
Boring Bars For Positive TB / TP _ _- Inserts ( a = 5, 11°)
B/D/S/C…STUP (B) Type
B Type D Type
B/D-STUP
(Fig.1) (Fig.2) Insert (ex.)
Min. Bore Dia.
Oil hole
Stop boring
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - STUP R/L 0802-10 l l 10 8 7 100 5 13 -10° TP T 0802 BFTX0204A 0,5 TRX06
B10K - STUP R/L 1103-12 1.
B type l l 12 10 9 125 6 15 -8°
D12M - STUP R/L 1103-14 l l 14 12 11 150 7 17 -7° BFTX0306A
TP T 1103 2,0 TRX10
Boring Bars
for pos. Insert
Holders
S/C-STU_ R/L
Copying
Spare Parts
Boring Bars
for pos. Insert
D20S - SVUB R/L 1103-27 l l 27 20 18 250 15 5 -5° – – – –
D25T - SVUB R/L 1604-35 l l 35 25 23 300 20,5 9 -7,5° BFTX03508
D32T - SVUB R/L 1604-40 l 40 32 30 300 22 9 -7,5°
2. VB 1604 2,0
TRX10
l VP32B BH03504 SVP32 LH020
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Fig.1 Fig.2
Copying
Spare Parts
E21
Boring Bars For Positive VB _ _- Inserts ( a = 5°)
S…SVQB / SVUB, SVZB Type
Holders
Holder Carbides, Cermets CBN Pin Clamp bolt Shim Screw Wrench Wrench
Holders
S - SWUB R/L S08H - SWUB R/L 06-01 l l 5,5 8 7 100 18 3 -12° WBGT 0601_ _
Steel shank
Boring Bars
for pos. Insert
C - SWUB R/L C08K - SWUB R/L 06 l l 5,5 8 7 125 30 3 -12° WBGT 0601_ _
Carbide shank
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
S/C-SWUBR/L
E23
Solid Carbide Boring Bars
BXBR Type
Characteristics
l Economical, two-cornered insert.
l Maximum boring depth 5D (5 times the shank diameter)
l Usable at any desired overhang.
l Shank size = min. bore diameter for easy selection.
(Available from ø 2 mm to ø 5 mm in 0,5 mm increments.)
l KBMX Type cutting edge used, no breaker versions also
available in stock.
WF
BXBR
Stop boring
E1
20°
CDX H
RE
LF
LH
0
03020 R m 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
BXBR 03505 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
BXBR 02005 R-NB m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R-NB r 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R-NB r 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R-NB m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R-NB m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
03020 R-NB 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
No Breaker
m
BXBR 03505 R-NB r 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R-NB m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
DCB Screw
HBX 2016 m 2,0 BXBR 020 R(-NB)
HBX 2516 m 2,5 BXBR 025 R(-NB)
15 15 HBX 3016 m 3,0 BXBR 030 R(-NB)
100 HBX 3516 m 3,5 BXBR 035 R(-NB)
HBX 4016 m 4,0 BXBR 040 R(-NB)
HBX 4516 m 4,5 BXBR 045 R(-NB) BFTX 0409 N 3,4 BT 06035 T TRD 15
HBX 5016 m 5,0 BXBR 050 R(-NB)
* BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used.
Grooving, Parting-
Off & Threading
External Deep Grooving and Cut-Off GNDL / GNDLS .................................................................. F24–25
New
External Deep Grooving and Cut-Off/Internal Coolant GNDL JE............................................................................. F26-27
Internal Grooving GNDI / GNDIS..................................................................... F28–30
Necking GNDN.................................................................................. F31
Face Grooving GNDF / GNDFS................................................................... F32–35
F1
Grooving Tool Holders
GND Type
Characteristics
Wide range of application processes
Applicable for grooving, turning, copying, facing,
boring and cut-off.
Achieving stable tool life
An array of chipbreakers improves the efficiency
in chip control in various applications and prevents
unexpected damages caused by chip blockade.
Achieving smooth cutting and high efficiency machining
Holders utilizing one-piece body construction made of
special steel, reduce vibration by 30 % during machining
as compared to conventional types.
Achieving high precision grooving widths with moulded inserts
Grooving insert width tolerance of ±0,03 mm over the
entire range
Cutting Performance
Eliminates Vibration Ensures both, high rigidity and good chip evacuation
Reduces vibration up to 30 % compared to conventional grades Internal
thanks to its high-rigidity design.
Special steel
Single-piece construction
Oil hole
Improved chip evacuation
Oil hole
Coolant is directed onto rake
Single-piece construction face of cutting edge
Strong Vibration
Application Examples
Stable and long tool life ensures reliable functionality even
Substantially improved machining efficiency! on automatic production lines!
High rigidity holder enables high load machining at high feed rate. Reduction of chattering prevents unexpected breakage.
Work Material: 42CrMo4 Work Material: C53
Holder: GNDL R2525M 320 Holder: GNDM L2525M 618
Insert: GCM N3002 GG (AC530U) Insert: GCM N6030 RG (AC530U)
Cutting Conditions: vc = 130 m/min, f = 0,30 mm/rev, wet Cutting Conditions: vc = 130 m/min, f = 0,30 mm/rev, wet
F2
Grooving Tool Holders
New
GND Type
Internal Coolant Grooving Tool Holder
GNDM-JE Type / GNDL-JE Type
Newly developed 2-hole coolant design optimizes cooling of the
insert and improves chip removal, extending tool life and allowing
for improved speeds and feeds in production.
Grooving width range from 2,0 to 6,0 mm.
Achieves both high efficiency in high speed machining and exten-
sion of tool life due to internal coolant supply to the cutting edge.
Improves chip control by applying direct coolant from cutting edge
side.
Wear Resistance
0,25
Conventional Upper coolant hole improves chip
Flank Wear Width (mm)
0,20 control.
0,15 GNDM-JE
0,10
7 x Tool Life
0,05
Grooving &
Parting-Off
Chip Control
10°/15°
F3
Grooving Tool Holders
GND Type
Inserts - Chipbreaker Series
Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in
many different types of applications.
Non Ferrous
Grooving / Turning Grooving / Cut-Off Cut-Off Profiling Necking Metals
Low Cutting Low Cutting
General Type Low Feed Type General Type Low Feed Type Cut-Off Type General Type General Type General Type
ForceType ForceType
MG ML GG GL GF CG CF New RG RN GA
Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of
Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge
Front Cutting Front Cutting Edge
0,10 0,05 0,10 0,10 Edge Angle 5° Angle 10°/15° 0,05 0,05
15° 20° 20° 20° 25° 25° 25° 25° 20°
30°
Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade
AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K AC830P AC425K
AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U AC520U AC530U
AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A *AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A AC1030U T2500A
H10 H10 H10 H10 H10 H10 H10 H10 H10 H10
Stock * Only use with GNDIS
Grooving &
Parting-Off
Grade AC830P AC520U AC530U T2500A AC830P AC520U AC530U AC425K AC520U AC530U AC1030U AC520U AC530U AC1030U H10
Cutting Speed
(m/min)
80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 50–200 20–80 20–60 20–60 150–300
Please see cutting data page F14
Cut-Off Profiling
F4
Grooving Tool Holders
GND Type
Chipbreaker Selection
Grooving / Turning Grooving Cut-Off
MG GG GG
1st Recommendation
ML GL CG GL
Low Feed General Feed General Feed General Feed
Good Good Good
Chip Control Chip Control Chip Control
Feed Direction
2nd Recommendation
Front Cutting
Edge Angle 5°
GF CF New GF
Low Low Low
Grooving &
Parting-Off
Cutting Force Cutting Force Cutting Force
Feed Direction
Front Cutting
Edge Angle
10°/15°
Profiling / Radius Grooving Outside Diameter Necking / Radius Grooving For Non Ferrous Metals
Internal Profiling
Recommendation
RG RN RN GA
General Feed General Feed General Feed General Feed
w = 2 mm
Grade Selection
Steel Stainless Steel Cast Iron Exotic Alloy Non Ferrous
Metals
1st Recommendation
AC530U/
AC530U/AC1030U AC1030U
AC425K AC520U H10
Uncoated Carbide
F5
Grooving Tool Holders
GND Type
For External Machining (Straight Type)
Turning / Profiling Grooving / Cut-Off
New ew
GNDM (Small Tools) GNDS (Shallow Grooves) GNDM GNDM JE GNDL (Small Tools) GNDL GNDL JE N
Straight Type Straight Type Straight Type Straight Type Straight Type Straight Type Straight Type
Shank Size Shank Size
Height x Width Shank Size Height x Width
Shank Size Shank Size Height x Width Shank Size
Shank Size 20 mm x 20 mm 20 mm x 20 mm
Height x Width 25 mm x 25 mm Height x Width 10 mm x 10 mm 25 mm x 25 mm Height x Width
Height x Width 20 mm x 20 mm 20 mm x 20 mm 12 mm x 12 mm 20mm x 20mm
32 mm x 25 mm 32 mm x 25 mm
16 mm x 16 mm 25 mm x 25 mm 32 mm x 32 mm 25 mm x 25 mm 16 mm x 16 mm 32 mm x 32 mm 25mm x 25mm
F16 F18 F20 F22 F16 F24 F26
Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA
Size Series
Height Width 1,251,5 2 3 4 5 6 7 8 5 10 15 20 25 30 Page MG ML GG GL GF CG CF RG RN GA
1,25 1,5 GNDL 10
10 10 2 GNDL 10 → F16
3 GNDL 10
1,25 1,5 GNDL 12
12 12 2 GNDL 12,5 → F16
Small Tools
3 GNDL 12,5
GNDM
Grooving &
8
Parting-Off
1,25
1,25 1,5 GNDL 12,5
1,5 GNDM 10
16 16 2 GNDM 12 → F16
2 GNDL 16
3 GNDM 12
3 GNDL 16
1,251,5 GNDM 10 → F20
1,251,5 GNDL 16 → F24
2 GNDS 6 → F18
2 GNDM 10 → F20
2 GNDM-JE 10 → F22
2 GNDL 20 → F24
2 GNDL-JE 20 → F26
3 GNDS 6 → F18
3 GNDM 12 → F20
3 GNDM-JE 12 → F22
3 GNDL 20 → F24
20 20 3 GNDL-JE 20 → F26
25 25 4 GNDS 10 → F18
4 GNDM 18 → F20
Straight Type
4 GNDM-JE 18 → F22
4 GNDL 25 → F24
4 GNDL-JE 25 → F26
5 6 GNDS 10 → F18
5 6 GNDM 18 → F20
5 6 GNDM-JE 18 → F22
5 6 GNDL 25 → F24
5 6 GNDL-JE 25 → F26
7 8 GNDM 18 → F20
7 8 GNDL 25 → F24
3 GNDM 12 → F20
3 GNDL 20 → F24
4 GNDM 18 → F20
32 25* 4 GNDL 25 → F24
32 32 5 6 GNDM 18 → F20
5 6 GNDL 25 → F24
7 8 GNDM 18 → F20
7 8 GNDL 25 → F24
Stock * Make to order item (32x25mm) 1st Recommendation 2nd Recommendation
F6
Grooving Tool Holders
GND Type
For External Machining (L Type)
Turning / Profiling Grooving / Cut-Off
GNDMS GNDLS
L Type L Type
Shank Size Shank Size
Height x Width Height x Width
20 mm x 20 mm 20 mm x 20 mm
25 mm x 25 mm 25 mm x 25 mm
F20 F24
GNDMS
Grooving &
12
Parting-Off
3 → F20
3 GNDLS 18 → F24
25 25 4 GNDMS 14 → F20
4 GNDLS 23 → F24
5 6 GNDMS 14 → F20
5 6 GNDLS 23 → F24
Stock 1st Recommendation 2nd Recommendation
F36
F7
Grooving Tool Holders
GND Type
For Face Machining
F32 F34
Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA
ø180 ø300
4 GNDF 18 ø40 ø55
4 GNDF 23 ø50 ø70
4 GNDF 23 ø65 ø90
4 GNDF
GNDF 23 → F32
→
Straight Type
ø85 ø130
20 20 4 GNDF 23 ø125 ø200 F28
4 GNDF 23 ø180 ø300
25 25 4 GNDF 23 ø280 ø1.000
5 GNDF 23 ø50 ø70
5 GNDF 23 ø65 ø90
5 GNDF 23 ø85 ø130 → F32
GNDF →
5 GNDF 23 ø125 ø200
F28
5 GNDF 23 ø180 ø300
5 GNDF 23 ø280 ø1.000
6 GNDF 23 ø50 ø75
6 GNDF 23 ø70 ø110
6 GNDF
GNDF 23 ø100 ø200 → F32
→
→
6 GNDF 23 ø180 ø300 F28
6 GNDF 23 ø280 ø1.000
6 GNDFS 20 ø70 ø100
6 GNDFS 20 ø100 ø200
6 GNDFS
GNDFS 20 ø180 ø300 → F34
→
6 GNDFS 20 ø280 ø1.000 F30
20 20
L Type
6 GNDFS 20 ø450~
25 25 8 GNDFS 20 ø70 ø100
8 GNDFS 20 ø100 ø200
8 GNDFS
GNDFS 20 ø180 ø300 → F34
→
8 GNDFS 20 ø280 ø1.000 F30
8 GNDFS 20 ø450~
Stock Make to order item 1st Recommendation 2nd Recommendation
F8
Grooving Tool Holders
GND Type
Cassettes for Face Machining
F38
Grooving Width (mm)
1,25 1,5 2,0
3,0 4,0 5,0
6,0 7,0 8,0
Chipbreaker
MG ML GG GL GF CG CF RG RN GA
Grooving &
4
Parting-Off
ø50 ø70
4 18 ø65 ø90
4 18
Straight Type
ø85 ø130
4 GNDCF R/L 18 ø125 ø200
4 18 ø180 ø300
→ F38
5 18 ø50 ø70
5 18 ø65 ø90
5 18 ø85 ø130
5 18 ø125 ø200
5 18 ø180 ø300
6 18 ø50 ø75
6 18 ø70 ø110
6 18 ø100 ø200
6 18 ø180 ø300
6 18 ø280 ø1.000
Stock Make to order item 1st Recommendation 2nd Recommendation
F9
Grooving Tool Holders
GND Type
For Necking
GNDN
Straight Type
Shank Size
Height x Width
20 mm x 20 mm
25 mm x 25 mm
F31
Chipbreaker
MG ML GG GL GF CG CF RG RN GA
25 25 5 3,5 ø30
4,0 Max. Groov. Depth ø30
6
Stock
Grooving &
Parting-Off
APMX2
APMX2
The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width.
To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as specified
for GNGN type holders.
Chip Shape
F10
Grooving Tool Holders
GND Type
For Internal Machining (≥ Ø 14 mm ~ ) For Internal Machining (≥ Ø 32 mm ~ )
Ø 12 mm Ø 25 mm
Ø 16 mm Ø 32 mm
Ø 20 mm Ø 40 mm
F30 F28
Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA
Grooving &
Parting-Off
→ F30
Stock GNDIS type: use smaller GXM type inserts 1st Recommendation
→ F28
F11
Grooving Tool Holders
GND Type
Key Points for Face Machining
Holder Selection Precautions for Groove Expansion
Recommended Chipbreaker: MG, ML, GG, GL, GF
Select a holder so that the outer diameter of the first groove to If the first groove meets the range of the effective grooving
be machined comes within the range of maximum and mini- diameter during groove expansion, the grooving diameter will
mum grooving diameter of the holder. not be limited for the second and later passes.
Outer Side Inner Side Not Recommended: Inner Side Outer Side
- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the
second and later passes.
- Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation.
(In face grooving, broken chips easily get stuck in grooves, which causes problems.)
- When breaking chips, step feed is required.
MG ML GG GL
F12
Grooving Tool Holders
GND Type
Notes on how to Attach Inserts
1 Remove any foreign particles or oil from the insert seat before attaching the insert.
2 Ensure the seat location is clean and free of damage.
3 Slide the insert level over its seat.
4 Push the insert with its opposite end (the holder side) firmly against the insert stop end.
5 The recommended tightening torque is 5 N.m. Tightening above the recommended torque may damage
the insert or the holder which could cause injury and other accidents.
3 Attach insert on the seat flat. 4 Push insert fully into place.
Torque: 5 N.m
Slide horizontally
Insert
stop end
Grooving &
Parting-Off
6 Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height
of the cutting edge to a value from 0,0 to +0,2 mm).
A lower center height will result in larger nip at the center.
3 Attach at right angle 4 Set with short overhang 6 Center height adjustment
to workpiece. in cut-off applications
Overhang
Work Piece
Work Piece
E1
F13
Grooving Tool Holders
GND Type
Chipbreaker Selection Guide
Groov. Recommended Cutting Conditions Nose
Width Radius Inserts
(mm) Grooving Turning (mm)
breaker
GG GCM N30 02 - ML
Chipbreaker
3,0
GL GCM N30 02 - GG
GF 0,2 GCM N30 02 - GL
2,0
3,0 CG
CF
ML MG
RG / RN
GCM
GCM
N30 02 - GF
R/L3002 - CG-05
RG 1,0 GCG N30 02 - GA
RN GCM N30 04 - MG
GA GA 0,4
0 0,1 0,2 0,3 0,4 0,5 0,6 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCM N30 04 - GG
Feed Rate (mm/rev) Feed Rate (mm/rev) 1,5 GCM N30 15 - RG
GCM N30 15 - RN
MG 4,0 GCM N40 02 - GG
ML GCM N40 02 - GL
Depth of Cut (mm)
3,0
Grooving &
Parting-Off
ML ML MG
Chipbreaker
GG
3,0 GCM N60 02 - GF
GL RG / RN GCM N60 04 - ML
2,0
6,0 GF
RG GA 0,4 GCM N60 04 - GG
RN 1,0 GCG N60 04 - GA
GA 0,8 GCM N60 08 - MG
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 GCM N60 30 - RG
Feed Rate (mm/rev) Feed Rate (mm/rev) 3,0
GCM N60 30 - RN
4,0 0,2 GCM N70 02 - GF
ML MG
Chipbreaker
MG GCM N70 04 - ML
Depth of Cut (mm)
3,0
ML RG
GG GCM N70 04 - GG
2,0 0,4
7,0 GL
GF
GCM N70 04 - GL
RG 1,0
GCM N70 04 - GF
0 0,1 0,2 0,3 0,4 0,5 0,6
Feed Rate (mm/rev) 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0,8 GCM N70 08 - MG
Feed Rate (mm/rev) 3,5 GCM N70 35 - RG
4,0 0,2 GCM N80 02 - GF
ML MG
MG GCM N80 04 - ML
Depth of Cut (mm)
RG
Chipbreaker
3,0
ML
GG GCM N80 04 - GG
2,0 0,4
8,0 GL
GF
GCM N80 04 - GL
RG 1,0
GCM N80 04 - GF
0 0,1 0,2 0,3 0,4 0,5 0,6
Feed Rate (mm/rev) 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
0,8 GCM N80 08 - MG
Feed Rate (mm/rev) 4,0 GCM N80 40 - RG
F14
Grooving Tool Holders
GND Type
Identification Details – Holders
Series Symbol Holder Design Shank Width / Work Dia. Type Max. Grooving Depth Min. Machining Dia.
GND Chart 3 Chart 5 Internal Grooving Chart 8 (mm)
Application Shank Height / Dia. Shank Length Insert Width Coolant Supply
Chart 2 Chart 4 Chart 6 Chart 7 JE: Internal Coolant
Grooving &
Parting-Off
Diameter) 40 40 Diameter) 50 50
N Necking Necking
Grooving / Turning /
I Internal Grooving Profiling
Grooving / Turning /
IS Internal Grooving Profiling
Grooving / Turning / 6 Shank Length Insert Width 9 Max. Grooving Depth
F Face Grooving Profiling
8
Grooving / Turning / Groov. Depth Groov. Depth
FS L-Shaped Tools for Facing Profiling Symbol Length (mm) Symbol Groov. Width (mm) Symbol (mm) Symbol (mm)
CM Cassette for Polygon Holder Radial Grooving
JX 120 1,25 1,25 06 6,0 20 20,0
CF Cassette for Polygon Holder Face Grooving K 125 1,5 1,5 08 8,0 23 23,0
M 150 2 2,0 10 10,0 25 25,0
P 170 3 3,0 11 11,0
4 4,0 12 12,0
5 5,0 12,5 12,5
6 6,0 14 14,0
7 7,0 16 16,0
8 8,0 18 18,0
To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.
G C M N 30 02 (S) - GG - (05)
1 2 3 4 5 6 7 8 9
F15
Grooving Tool Holders
GNDM /GNDL Type
External Multi-Purpose Small Tools Type (Grooving, Turning, Profiling)
GNDM
External Grooving (Small Tools) External
Cut-Off
Spare Parts
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia
(mm) Insert Screw ner
R L H B LF WF HF LH WF2 CW CDX
GNDM R/L 1616 JX 1.2508 l l 16 16 120 (16) 16 26 0 1,25 8,0 16 GCM N125005 GF
GNDM R/L 1616 JX 1.510 m m 16 16 120 (16) 16 26 0 1,50 10,0 20 GCM N150005 GF
GNDM R/L 1616 JX 212 m m 16 16 120 (16) 16 30 0 2,00 12,0 24 □
GCM 20- □□ BX0515 4,0 LH040
GNDM R/L 1616 JX 312 m m 16 16 120 (16) 16 30 0 3,00 12,0 24 □
GCM 30- □□
Select holders and inserts with the same grooving width (CW).
Fig. 1 Fig. 2
GNDL
External Grooving (Small Tools) External
Cut-Off
AC520U
AC530U
AC830P
AC425K
CW
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
General GCM N3004 MG l l l 3,0 ±0,03 0,4 21,1 3,8
Grooving /
m
Turning
Purpose
GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
Low Feed
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
General
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
Copying / Cut-Off
Purpose
N3004 GG l m l 3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
Low Feed
M3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
GCM N125005 GF l 1,25 ±0,03 0,05 17,4 3,2
Low
N150005 GF l 1,5 ±0,03 0,05 17,4 3,7
Cutting
N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
Force
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
General
Purpose
Grooving &
Purpose
Parting-Off
Coated Carbide Dimensions (mm)
Application
F17
Grooving Tool Holders
GNDS Type
External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Profiling)
GNDS
CDX
WF
B
External Grooving External LF
CW
LH
HF
H
Spare Parts
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).
Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth Applicable Cap
Cat. No. (mm) (mm) Spanner
Insert Screw
R L H B LF WF HF LH CW CDX
GNDS R/L 2020 K 206 m m 20 20 125 20 20 30 2,0 6 □
GCM 20- □□
GNDS R/L 2020 K 306 m m 20 20 125 20 20 30 3,0 6 □
GCM 30- □□
GNDS R/L 2020 K 410 m m 20 20 125 20 20 34 4,0 10 □
GCM 40- □□
GNDS R/L 2020 K 510 m m 20 20 125 20 20 34 5,0 10 GCM N50- □□
GNDS R/L 2020 K 610 m m 20 20 125 20 20 34 6,0 10 GCM N60- □□ BX0520 5,0 LH040
GNDS R/L 2525 M 206 m m 25 25 150 25 25 30 2,0 6 □
GCM 20- □□
GNDS R/L 2525 M 306 m m 25 25 150 25 25 30 3,0 6 □
GCM 30- □□
GNDS R/L 2525 M 410 m m 25 25 150 25 25 34 4,0 10 □
GCM 40- □□
GNDS R/L 2525 M 510 m m 25 25 150 25 25 34 5,0 10 GCM N50- □□
□□
Grooving &
m m
Select holders and inserts with the same grooving width (CW).
AC520U
AC530U
CW
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off
Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6
Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m m m
Face /
F19
Grooving Tool Holders
GNDM / GNDMS Type
External Multi-Purpose Type (Grooving, Turning, Profiling)
GNDM
External Grooving External
Cut-Off
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Insert Screw ner
R L H B LF WF HF LH CW CDX (mm)
GNDM R/L 2020 K 1.2510 l l 20 20 125 20 20 34,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2020 K 1.510 l l 20 20 125 20 20 34,0 1,50 10 20 GCM N150005 GF
GNDM R/L 2020 K 210 m m 20 20 125 20 20 33,6 2,00 10 20 □
GCM 20- □□
GNDM R/L 2020 K 312 m m 20 20 125 20 20 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 2020 K 418 m m 20 20 125 20 20 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 2020 K 518 l m 20 20 125 20 20 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 2020 K 618 m m 20 20 125 20 20 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 2525 M 1.2510 l l 25 25 150 25 25 36,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2525 M 1.510 l l 25 25 150 25 25 36,0 1,25 10 20 GCM N150005 GF BX0520 5,0 LH040
GNDM R/L 2525 M 210 m m 25 25 150 25 25 33,6 2,00 10 20 GCM N20- □□
GNDM R/L 2525 M 312 m m 25 25 150 25 25 36,6 3,00 12 24 □
GCM 30- □□
□ □□
Grooving &
Parting-Off
GNDMS
External Grooving External
Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves).
Above figures show right hand tools.
Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth
Applicable Cap Span-
Cat. No. (mm) (mm)
Insert Screw ner
R L H B LF WF HF LH CW CDX
GNDMS R/L 2020 K 310 l l 20 20 125 32 20 25 3,0 10 □
GCM 30- □□
GNDMS R/L 2020 K 412 l l 20 20 125 34 20 25 4,0 12 □
GCM 40- □□
GNDMS R/L 2020 K 512 l l 20 20 125 34 20 25 5,0 12 GCM N50- □□
GNDMS R/L 2525 M 312 l l 25 25 150 39 25 25 3,0 12 □
GCM 30- □□ BX0520 5,0 LH040
GNDMS R/L 2525 M 414 l l 25 25 150 41 25 25 4,0 14 □
GCM 40- □□
GNDMS R/L 2525 M 514 l l 25 25 150 41 25 25 5,0 14 GCM N50- □□
GNDMS R/L 2525 M 614 l l 25 25 150 41 25 25 6,0 14 GCM N60- □□
Select holders and inserts with the same grooving width (CW).
CW
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Grooving / Turning
l m l
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
Grooving &
Parting-Off
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
Low N7004 GL m m l 7,0 ±0,04 0,4 28,75 5,5
Feed N8004 GL m m l 8,0 ±0,04 0,4 28,75 6,0
GF GCM N125005 GF l 1,25 ±0,03 0,05 17,4 3,2
N150005 GF l 1,5 ±0,03 0,05 17,4 3,7
N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
N7002 GF m m l 7,0 ±0,04 0,2 28,75 5,5
N8002 GF m m l 8,0 ±0,04 0,2 28,75 6,0
Low
Cutting GCM N7004 GF m m l 7,0 ±0,04 0,4 28,75 5,5
Force N8004 GF m m l 8,0 ±0,04 0,4 28,75 6,0
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0
Copying
m m m m
Face /
F21
Grooving Tool Holders Holder with Internal Coolant
GNDM-JE Type New
External Multi-Purpose Type (Grooving, Turning, Profiling)
WF
Coolant
B
External Grooving External
LF
CW
LH
G1/8
Cut-Off
Spare Parts
HF
Use for multi-purpose or profiling
H
insert for turning (wide grooves).
Above figures show right hand tools.
Holders
Grooving Max.
Stock Dimensions (mm) Width Groov. Max. Plug
Depth Cutt-Off Applicable Cap Grub Span-
Cat. No. (mm) (mm) and
Dia Insert Screw Screw* ner
(mm) Sealing
R L H B LF WF HF LH CW CDX
GNDM R/L 2020 X 210 JE l l 20 20 100 20 20 33,6 2,00 10 20 GC □ □20-□□
GNDM R/L 2020 X 312 JE l l 20 20 100 20 20 36,6 3,00 12 24 GC □ □30-□□
GNDM R/L 2020 X 418 JE l l 20 20 110 20 20 45,0 4,00 18 36 GC □ □40-□□
GNDM R/L 2020 X 518 JE l l 20 20 110 20 20 45,0 5,00 18 36 GC □ N50-□□
GNDM R/L 2020 X 618 JE l l 20 20 110 20 20 45,0 6,00 18 36 GC □ N60-□□ BX0520 6,0 XP02-E BT0505-E LH040
GNDM R/L 2525 X 210 JE l l 25 25 100 25 25 33,6 2,00 10 20 GC □ □20-□□
GNDM R/L 2525 X 312 JE l l 25 25 100 25 25 36,6 3,00 12 24 GC □ □30-□□
GNDM R/L 2525 X 418 JE l l 25 25 110 25 25 45,0 4,00 18 36 GC □ □40-□□
GNDM R/L 2525 X 518 JE l l 25 25 110 25 25 45,0 5,00 18 36 GC □ N50-□□
GNDM R/L 2525 X 618 JE l l 25 25 110 25 25 45,0 6,00 18 36 GC □ N60-□□
Select holders and inserts with the same grooving width (CW). *Grub screws are sold separately (M5x5)
Grooving &
Parting-Off
G1/8
G1/8
G1/8
G1/8
SW14
L 24
G1/8 G1/8
Machine
GNDL-JE
Apply sealant such as commercial sealing tape to the piping connection parts.
GNDM-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1)
When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2)
AC520U
AC530U
CW
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off
Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6
Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m m m
Face /
F23
Grooving Tool Holders
GNDL / GNDLS Type
External Deep Grooving and Cut-Off
GNDL
External Grooving External
Cut-Off
Spare Parts
Above figures show right hand tools.
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Insert Screw ner
R L H B LF WF HF LH CW CDX (mm)
GNDL R/L 2020 K 1.2516 l l 20 20 125 20 20 38,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2020 K 1.516 l l 20 20 125 20 20 38,0 1,50 16 32 GCM N150005 GF
GNDL R/L 2020 K 220 l l 20 20 125 20 20 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2020 K 320 l l 20 20 125 20 20 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 2020 K 425 l l 20 20 125 20 20 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 2020 K 525 l l 20 20 125 20 20 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2020 K 625 l l 20 20 125 20 20 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 2525 M 1.2516 l l 25 25 150 25 25 40,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2525 M 1.516 l l 25 25 150 25 25 40,0 1,50 16 32 GCM N150005 GF BX0520 5,0 LH040
GNDL R/L 2525 M 220 l l 25 25 150 25 25 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2525 M 320 l l 25 25 150 25 25 44,5 3,00 20(18) 40 □
GCM 30- □□
□ □□
Grooving &
Parting-Off
GNDL R/L 2525 M 425 l l 25 25 150 25 25 50,0 4,00 25(23) 50 GCM 40-
GNDL R/L 2525 M 525 l l 25 25 150 25 25 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2525 M 625 l l 25 25 150 25 25 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 320 32 25 170 25 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3225 P 425 32 25 170 25 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3225 P 525 32 25 170 25 32 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 3225 P 625 32 25 170 25 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 725 32 25 170 25 32 50,0 7,00 25(23) 50 GCM N70- □□ BX0520 6,0 LH050
GNDL R/L 3225 P 825 32 25 170 25 32 50,0 8,00 25(23) 50 GCM N80- □□
GNDL R/L 3232 P 320 l l 32 32 170 32 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3232 P 425 l l 32 32 170 32 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3232 P 525 l l 32 32 170 32 32 50,0 5,00 25(23) 50 GCM N50- □□ BX0620 6,0 LH050
GNDL R/L 3232 P 625 l l 32 32 170 32 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3232 P 725 l l 32 32 170 32 32 50,0 7,00 25(23) 50 GCM N70- □□
GNDL R/L 3232 P 825 l l 32 32 170 32 32 50,0 8,00 25(23) 50 GCM N80- □□
Select holders and inserts with the same grooving width (CW). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).
GNDLS
External Grooving External
Spare Parts
CW
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Grooving / Turning
l m l
N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
Grooving &
Parting-Off
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
Low N7004 GL m m l 7,0 ±0,04 0,4 28,75 5,5
Feed N8004 GL m m l 8,0 ±0,04 0,4 28,75 6,0
GF GCM N125005 GF l 1,25 ±0,03 0,05 17,4 3,2
N150005 GF l 1,5 ±0,03 0,05 17,4 3,7
N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
N7002 GF m m l 7,0 ±0,04 0,2 28,75 5,5
N8002 GF m m l 8,0 ±0,04 0,2 28,75 6,0
Low
Cutting GCM N7004 GF m m l 7,0 ±0,04 0,4 28,75 5,5
Force N8004 GF m m l 8,0 ±0,04 0,4 28,75 6,0
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
N4020 RG m l m l m 4,0 ±0,03 2,0 26,4 4,0
Copying
m m m m
Face /
F25
Grooving Tool Holders Holder with Internal Coolant
GNDL-JE Type New
External Deep Grooving and Cut-Off
WF
Coolant
B
External Grooving External
LF
CW
LH
Cut-Off
Spare Parts
HF
H
Above figures show right hand tools.
Holders
Grooving Max.
Stock Dimensions (mm) Width Groov. Max. Plug
Depth Cutt-Off Applicable Cap Grub Span-
Cat. No. (mm) (mm) and
Dia Insert Screw Screw* ner
(mm) Sealing
R L H B LF WF HF LH CW CDX
GNDL R/L 2020 X 210 JE l l 20 20 110 20 20 44,5 2,00 20 20 GC □ □20-□□
GNDL R/L 2020 X 312 JE l l 20 20 110 20 20 44,5 3,00 20 24 GC □ □30-□□
GNDL R/L 2020 X 418 JE l l 20 20 115 20 20 50,0 4,00 25 36 GC □ □40-□□
GNDL R/L 2020 X 518 JE l l 20 20 115 20 20 50,0 5,00 25 36 GC □ N50-□□
GNDL R/L 2020 X 618 JE l l 20 20 115 20 20 50,0 6,00 25 36 GC □ N60-□□ BX0520 6,0 XP02-E BT0505-E LH040
GNDL R/L 2525 X 210 JE l l 25 25 110 25 25 44,5 2,00 20 20 GC □ □20-□□
GNDL R/L 2525 X 312 JE l l 25 25 110 25 25 44,5 3,00 20 24 GC □ □30-□□
GNDL R/L 2525 X 418 JE l l 25 25 115 25 25 50,0 4,00 25 36 GC □ □40-□□
GNDL R/L 2525 X 518 JE l l 25 25 115 25 25 50,0 5,00 25 36 GC □ N50-□□
GNDL R/L 2525 X 618 JE l l 25 25 115 25 25 50,0 6,00 25 36 GC □ N60-□□
Select holders and inserts with the same grooving width (CW). *Grub screws are sold separately (M5x5)
Grooving &
Parting-Off
G1/8
G1/8
G1/8
G1/8
SW14
L 24
G1/8 G1/8
Machine
GNDL-JE
Apply sealant such as commercial sealing tape to the piping connection parts.
GNDL-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1)
When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2)
AC520U
AC530U
CW
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off
Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6
Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m m m
Face /
F27
Grooving Tool Holders
GNDI Type
Internal Grooving
GNDI
DMIN Min. Bore DCON
WF
CW H
LF
Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves). Above figures show right hand tools.
Holders
Stock Dimensions (mm) Min. Bore Groov. Max. Groov.
Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L DCON H LF WF DMIN CW CDX
GNDI R/L 2532 T 206 l l 25 23 200 16 32 2,0 6 GCM N20- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 210 l l 32 30 250 26 40 2,0 10 GCM N20- □□ BH0616 6,0 LH040
GNDI R/L 2532 T 306 l l 25 23 200 16 32 3,0 6 GCM N30- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 310 l l 32 30 250 26 40 3,0 10 GCM N30- □□ BH0616 6,0 LH040
GNDI R/L 4050 T 311 l l 40 38 300 31 50 3,0 11 GCM N30- □□
GNDI R/L 2532 T 406 l l 25 23 200 19 32 4,0 6 GCM N40- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 410 l l 32 30 250 26 40 4,0 10 GCM N40- □□ BH0616 6,0 LH040
GNDI R/L 4050 T 411 l l 40 38 300 31 50 4,0 11 GCM N40- □□
GNDI R/L 2532 T 506 l l 25 23 200 19 32 5,0 6 GCM N50- □□ BH0516 5,0 LH030
Grooving &
□□
Parting-Off
AC520U
AC530U
CW
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
CW=<4mm
CW=>5mm N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GG GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off
Grooving &
GCM N2002 GF 2,0 ±0,03 0,2 21,1 3,6
Parting-Off
GF l m
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m m m
Face /
F29
Grooving Tool Holders
GNDIS Type
Internal Grooving
WF
CDX
CW H
LH
LF
Holders LT20
Min. Groov. Max. Groov.
Stock Dimensions (mm) Bore Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L DCON H LF LH WF DMIN CW CDX
GNDIS R/L 1214 T 1526 m m 12 11 150 30 9,0 14 1,5 2,6 GXM N150005S GF
GNDIS R/L 1214 T 1536 m m 12 11 150 30 10,0 14 1,5 3,6 GXM N150005S GF BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 1536 m m 16 15 160 35 11,5 16 1,5 3,6 GXM N150005S GF
GNDIS R/L 1620 T 1546 m m 16 15 160 40 14,5 20 1,5 4,6 GXM N150005S GF
BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 1566 m m 20 19 180 40 19,0 25 1,5 6,6 GXM N150005S GF
□□
Grooving &
Parting-Off
GNDIS R/L 1214 T 2026 m m 12 11 150 30 9,0 14 2,0 2,6 GXM N2002S-
GNDIS R/L 1214 T 2036 m m 12 11 150 30 10,0 14 2,0 3,6 GXM N2002S- □□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 2036 m m 16 15 160 35 11,5 16 2,0 3,6 GXM N2002S- □□
GNDIS R/L 1620 T 2046 m m 16 15 160 40 14,5 20 2,0 4,6 GXM N2002S- □□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 2066 m m 20 19 180 40 19,0 25 2,0 6,6 GXM N2002S- □□
GNDIS R/L 1214 T 3026 m m 12 11 150 30 9,0 14 3,0 2,6 GXM N3002S- □□
GNDIS R/L 1214 T 3036 m m 12 11 150 30 10,0 14 3,0 3,6 GXM N3002S- □□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 3036 m m 16 15 160 35 11,5 16 3,0 3,6 GXM N3002S- □□
GNDIS R/L 1620 T 3046 m m 16 15 160 40 14,5 20 3,0 4,6 GXM N3002S- □□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 3066 m m 20 19 180 40 19,0 25 3,0 6,6 GXM N3002S- □□
Select holders and inserts with the same grooving width (CW). Only GXM inserts can be used.
GNDIS Inserts
Coated Carbide Dimensions (mm)
Application
m m
s
Low Feed
GF GXM N150005S GF m 1,5 ±0,03 0,05 11,1 3,1
Grooving
m m
Low N3002S GF m m 3,0 ±0,03 0,2 11,1 3,1
Cutting
s
Force
Select holders and inserts with the same grooving width (CW). GCM and GCG inserts are not compatible.
GNDN
DMIN
Necking Necking
APMX2
AP
45°
MX
APMX2
Holders
Min. Groov.
Stock Dimensions (mm) Bore Width Applicable Cap
Cat. No. (mm) (mm) APMX APMX2 Insert Screw
Spanner
R L H B LF WF HF LH WF2 DMIN CW
GNDN R/L2020 K 215-020 m m 20 20 125 23 20 30 3,0 20 2,0 1,5 0,64 GCM N2010 RN
GNDN R/L2020 K 320-020 m m 20 20 125 23 20 30 3,0 20 3,0 2,0 0,79 GCM N3015 RN
GNDN R/L2020 K 430-030 m m 20 20 125 24 20 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2020 K 535-030 m m 20 20 125 25 20 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2020 K 640-030 m m 20 20 125 25 20 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Grooving &
Parting-Off
GNDN R/L2525 M 215-020 m m 25 25 150 28 25 30 3,0 20 2,0 1,5 0,64 GCM N2010 RN
GNDN R/L2525 M 320-020 m m 25 25 150 28 25 30 3,0 20 3,0 2,0 0,79 GCM N3015 RN
GNDN R/L2525 M 430-030 m m 25 25 150 29 25 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2525 M 535-030 m m 25 25 150 30 25 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2525 M 640-030 m m 25 25 150 30 25 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Select holders and inserts with the same grooving width (CW).
GNDN Inserts
Coated Carbide Dimensions (mm)
Application
AC520U
AC530U
CW
AC830P
AC425K
m m m m
Face /
F31
Grooving Tool Holders
GNDF Type
Face Grooving
GNDF
CDX
CW
WF
B
Face Grooving Face LF
LH
Max. Dia.
Min. Dia.
Work diameters in the stock indicate
HF
H
external diameters of face grooving.
Holders
Groov. Max. Cut-
Work Dia. Width off Dia.
Stock Dimensions (mm) Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L H B LF WF HF LH DC CW CDX
GNDF R/L 2020 K 312-035 l l 20 20 125 20 20 35,6 35–45 3,0 12
GNDF R/L 2020 K 312-040 l l 20 20 125 20 20 35,6 40–55 3,0 12
GNDF R/L 2020 K 318-050 l l 20 20 125 20 20 41,6 50–70 3,0 18
GNDF R/L 2020 K 318-065 l l 20 20 125 20 20 41,6 65–100 3,0 18 GCM N30- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 318-090 l l 20 20 125 20 20 41,6 90–150 3,0 18
GNDF R/L 2020 K 318-140 l l 20 20 125 20 20 41,6 140–200 3,0 18
GNDF R/L 2020 K 318-180 l l 20 20 125 20 20 41,6 180–300 3,0 18
GNDF R/L 2020 K 418-040 l l 20 20 125 20 20 41,6 40–55 4,0 18
GNDF R/L 2020 K 423-050 l l 20 20 125 20 20 46,6 50–70 4,0 23
Grooving &
Parting-Off
CW
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
Grooving / Turning
Grooving &
N6002 GF 6,0 ±0,03 0,2 26,4 4,5
Parting-Off
Low Cutting Force m l l
RN GCM N3015 RN m m m m 3,0 ±0,03 1,5 22,4 3,8
Necking
Non Ferrous Face /
m
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
General Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).
F33
Grooving Tool Holders
GNDFS Type
Face Grooving L-Styled (Non-Adjustable Type)
GNDFS
Face Grooving Face
Max. Dia (Outer)
Holders
Min. Groov. Max. Groov.
Work Dia.
Stock Dimensions (mm) Bore Ø Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Inner Insert Screw
R L H B LF WF HF LH DC (mm) CW CDX
GNDFS R/L2525M 620 070 25 25 150 47 25 25 70–100 58 6,0 20
GNDFS R/L2525M 620 100 25 25 150 47 25 25 100–200 88 6,0 20
GNDFS R/L2525M 620 180 25 25 150 47 25 25 180–300 168 6,0 20 GC □ N60-□□ BX0520 5,0 LH040
GNDFS R/L2525M 620 280 25 25 150 47 25 25 280–1000 268 6,0 20
GNDFS R/L2525M 620 450 25 25 150 47 25 25 >450 438 6,0 20
Grooving &
Parting-Off
CW
AC520U
AC530U
AC830P
AC425K
T2500A
Cutting RE L S
Tolerance
Width
MG GCM N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
Grooving /
Turning
General Purpose
GA GCG N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Metals
General Purpose
Select holders and inserts with the same grooving width (CW).
Ø 36
Ø 50
- Wear resistance performance - Fracture resistance
Grooving Grooving
width: 4 mm width: 6 mm
Cutting Cutting
conditions: vc= 200 m/min conditions: vc= 130 m/min
f = 0,14 mm/rev f = 0,36 mm/rev
wet wet
Grooving &
Parting-Off
- Vibration reduction - Vibration reduction
Ø12
Ø40
Ø 30,3
Ø 85,0
Ø12
Grooving Grooving
width: 3 mm GND 0,30mm/rev width: 3 mm
Cutting Cutting
Normal Wear Chipping / Large Wear conditions: n = 1600 min-1 Conventional conditions: vc= 115 m/min
0,08mm/rev
GND Conventional Tool vc= 200 m/min Tool f = 0,30 mm/rev
f = 0,05 mm/rev wet
wet Feed Rate (mm/rev)
X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off 20Cr4, Gear Shaft, Grooving / Pocketing
Target: Target:
Ø 44,0
Ø 56,8
Grooving Grooving
width: 4 mm width: 5 mm
Cutting Cutting
1 2
conditions: vc= 50 m/min 2 3 1 3 conditions: vc= 150 m/min
f = 0,03 mm/rev f = 0,1 mm/rev
wet wet
F35
ISO-PSC Polygon Modular
GND Grooving System
PSC
GNDCM CDX
External Grooving External
CW
General Features
New grades and chipbreakers have been added to the already established GND grooving system with polygon
shank and a flexible and economical cassette system for inserts. An array of chipbreakers improves the efficiency
in chip control in various applications such as grooving, turning, profiling and cut-off.
Advantages
GND inserts for soft grooving from 2,0 - 6,0 mm width
Expanded grade selection with 9 different chipbreakers for a wide application range
Provides excellent chip control
Achieves stable long tool life
Cassette
Tightening
CW CDX Cap
Cat. No. R L Inserts Torque Spanner
(mm) (mm) Screw
(N·m)
GNDCM R/L 212 2 GCM □20-□□
Grooving &
l l
Parting-Off
(straight) (L-style)
DCSFMS
Note:
The right handed
WF
WF
PSC40/50GM90R
LF LF holder needs a left
cassette.
The left handed
PSC40/50GM90L
holder needs a right
cassette.
section CW
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
of cutting
H10
Cutting RE L S
edge Tolerance
Width
MG 0,10 GCM N3004 MG l l l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
15°
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
General
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
ML GCM N2002 ML m l 2,0 ±0,03 0,2 21,1 3,6
0,05 N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
20° N4004 ML l l m l m 4,0 ±0,03 0,4 26,4 4,0
N5004 ML l l m l 5,0 ±0,03 0,4 26,4 4,1
Low
Feed N6004 ML l l m l 6,0 ±0,03 0,4 26,4 4,5
GCM N2002 GG l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 GG l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GG l m l 4,0 ±0,03 0,2 26,4 4,0
0,10 N5002 GG m m l 5,0 ±0,03 0,2 26,4 4,1
GG 20° N6002 GG m m l 6,0 ±0,03 0,2 26,4 4,5
GCM N3004 GG l m l 3,0 ±0,03 0,4 21,1 3,8
N4004 GG l m l 4,0 ±0,03 0,4 26,4 4,0
Copying / Cut-Off
General
N5004 GG m m l 5,0 ±0,03 0,4 26,4 4,1
Purpose N6004 GG m m l 6,0 ±0,03 0,4 26,4 4,5
GL GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
0,10 N3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
20° N4002 GL l m l 4,0 ±0,03 0,2 26,4 4,0
N5002 GL m m l 5,0 ±0,03 0,2 26,4 4,1
Low
Feed N6002 GL m m l 6,0 ±0,03 0,2 26,4 4,5
Grooving &
Parting-Off
GF N2002 GF l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
30° N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF m l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF m l l 6,0 ±0,03 0,2 26,4 4,5
RG 0,05
GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m m m
Face /
F37
ISO-PSC Polygon Modular
GND Grooving System
PSC
New
GNDCF
Face Grooving Face
DC Work Diameter
Max. Dia. Ø
(mm)
Min. Dia. Ø
CDX
Work diameters in the stock indicate
external diameters of face grooving.
Cassette
Tightening
CW Diameter Range DC CDX Cap
Cat. No. R L Inserts Torque Spanner
(mm) (mm) (mm) (mm) Screw
(N·m)
GNDCF R/L 312-040 l l 40–55 12
GNDCF R/L 315-050 l l 50–70 15
GNDCF R/L 315-065 l l 3 40–200 65–100 15 GC □ N30-□□ 5,0
GNDCF R/L 318-090 l l 90–150 18
GNDCF R/L 318-140 q q 140–200 18
GNDCF R/L 418-040 l l 40–55 18
GNDCF R/L 418-050 l l 50–70 18
GNDCF R/L 418-065
GNDCF R/L 418-085
l
l
l
l
4 40–300
65–90
85–130
18
18
GC □ N40-□□
GNDCF R/L 418-125 q q 125–200 18
GNDCF R/L 418-180 q q 180–300 18 BX0512 LH040
GNDCF R/L 518-050 q q 50–70 18
GNDCF R/L 518-065 q q 65–90 18
GNDCF R/L 518-085 q q 5 50–300 85–130 18 GC □ N50-□□ 6,0
Grooving &
Parting-Off
Holder
PSC__GM00 PSC__GM90
(straight) (L-style)
DCSFMS
DCSFMS
Note:
WF
PSC40/50GM90R
LF
holder needs a left
LF
cassette.
The left handed
PSC40/50GM90L
holder needs a right
cassette.
CW
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting RE L S
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
Grooving / Turning
Grooving &
N6002 GF 6,0 ±0,03 0,2 26,4 4,5
Parting-Off
Low Cutting Force m l l
RN GCM N3015 RN m m m m 3,0 ±0,03 1,5 22,4 3,8
Necking
Non Ferrous Face /
m
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
General Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).
F39
SumiTurn B-Groove Insert
TGA-BF Type
Characteristics
● Outstanding chip control when grooving
● Excellent chip control when finishing wide grooves using axial feed
● Grooving inserts from 1,5–4,5 mm wide
● Grade AC530U with Super ZX ultra hard coating for steels,
stainless steels and cast iron increases productivity and extends
tool life
GWC WF
CW
WF
WF
CW
B
CW
2°
External Grooving 2° LF 2°
LF
LF Rake Angle: R 17
Rake Angle: R Rake Angle: R 17
5° 5° 5°
HF
H
HF
16
HF
H
H
17
The rake angle R varies depending on the insert grade. For details, see the table at the Spare Parts
lower part of page F39.
Grooving &
Parting-Off
Holders Right handed tool holders are applicable with left handed inserts (TGA-L).
2°
GWCS
5°
The rake angle R varies depending on the insert grade. For details, see
the table at the lower part of page F39.
B
WF
External Grooving
CW Figures show right hand tools.
LF
Rake Angle: R
Spare Parts
HF
Holders Right handed tool holders are applicable with left handed inserts (TGA-L).
Cassette
Grooving Grooving Insert Clamp Cap
Cat. No. R Width
L Depth Insert Screw
Spanner Spring
Finger Screw
Spanner
(mm) (mm)
GWCCM R/L 25 l l 1,5–2,3 3,9 TGA 4 □ □□□ BF BFTX0511N
GWCCM R/L 35 l l 2,5–4,5 5,4 TGA 4 □ □□□ BF 5,0
TRX20 SCP4A 3,0 LH030
Internal Grooving
14° 2°
GWCI
DCON
DMIN
The rake angle R varies depending on the insert grade. For details, see
the table at the lower part of page F39.
Internal Grooving
WF
Spare Parts
HF
Grooving &
Parting-Off
Holders Right handed tool holders are applicable with left handed inserts (TGA-L).
Inserts
15°
Fig. 1
CW±0,025
Fig. 2
Notice: Recommended Cutting Conditions Feed direction
E2
RE RE Please note the cutting edge
(IC)12,70 position E2, for grooving widths
Grooving
CDX
F41
SumiTurn Groove Insert
TGA Type
Inserts
CDX
Carbide H1 Sharp 25°
Coated Cermet T3000Z Honing 15°
Cermet T1500A Sharp 10°
SUMIBORON BN2000 K-Land 5°
S
SUMIDIA DA2200 Sharp 15°
* See page F39 for the rake angle with a holder fitted.
This figure shows right handed tools.
Dimensions (mm)
Cat. No. AC530U H1 T3000Z T1500A BN2000 DA2200 Max. Groove Depth Insert /Hol-
(The part numbers of T1500A CW CDX RE IC S der Group
end with E) R L R L R L R L R L R L External Internal No.*
TGA R/L 3033 (E) m m – – – – 0,33 0,8 0,5 1,0
0,05
TGA R/L 3050 (E) m m m – – – – 0,50 1,2 0,8 1,4
TGA R/L 3075 (E) m m m 0,75
R/L 3095 (E) m m 0,95
R/L 3100 (E) m m m m m m m 1,00
R/L 3110 (E) m m 1,10
R/L 3125 (E) m m m m 1,25
R/L 3135 (E) m m m 1,35 2,0 1,5 2,5
R/L 3145 (E) m m 1,45
R/L 3150 (E) m m m 1,50
0,1 9,525 3,18 u
R/L 3165 (E) m 1,65
(T1500A
Grooving &
m m m
0,2)
R/L 3185 (E) m 1,85
TGA R/L 3200 (E) m m m m m 2,00
R/L 3220 (E) m 2,20
R/L 3230 (E) 2,30
R/L 3250 (E) m m 2,50 2,5 2,0 3,0
R/L 3265 (E) 2,65
R/L 3270 (E) 2,70
R/L 3280 (E) m 2,80
TGA R/L 4125 (E) m m m 1,25
2,0 1,7 2,5 v
R/L 4145 (E) m m 1,45
TGA R/L 4150 (E) m m m q 1,50
R/L 4165 (E) 1,65
0,2
R/L 4175 (E) 1,75
*2
R/L 4185 (E) m m m 1,85 3,5 2,5 3,9 w
R/L 4200 (E) m m m m 2,00
R/L 4220 (E) m 2,20
R/L 4230 (E) m m 2,30
TGA R/L 4250 (E) m m m m 2,50
R/L 4265 (E) m m 2,65
R/L 4270 (E) 2,70
5,0 5,4
R/L 4280 (E) m 2,80 2,5 4,76
*1 *1 12,70
R/L 4300 (E) m m m m m 3,00 0,3
R/L 4320 (E) 3,20 *2
R/L 4330 (E) m 3,30
TGA R/L 4350 (E) m 3,50
R/L 4370 (E) 3,70
R/L 4390 (E) 3,90
R/L 4400 (E) m m 4,00
R/L 4410 (E) 4,10
5,0 2,5 5,4
R/L 4420 (E) 4,20
0,4
R/L 4430 (E) 4,30
*2
R/L 4440 (E) 4,40
R/L 4450 (E) m 4,50
R/L 4480 (E) 4,80 5,00
* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find *1: CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove
applicable holders. Inserts and holders that have corresponding group numbers can be depth 4,0 (2,5 during internal machining)
used together. *2: RE for SUMIBORON = 0,2, RE for SUMIDIA = 0,1
CDX
Carbide H1 Sharp 25°
Coated Cermet T3000Z Honing 15°
Cermet T1500A Sharp 10°
SUMIBORON BN2000 K-Land 5°
S
SUMIDIA DA2200 Sharp 15°
* See page F39 for the rake angle with a holder fitted.
This figure shows right handed tools.
Dimensions (mm)
AC530U H1 T3000Z T1500A BN2000 DA2200 Max. Groove Depth Insert /Hol-
Cat. No. CW CDX RE IC S der Group
R L R L R L R L R L R L External Internal No.*
TGA R/L 4050 R m m 1,00 2,0 1,7 2,5 0,50 v
TGA R/L 4075 R m m 1,50 0,75
3,5 2,5 3,9 w
R/L 4100 R m m 2,00 1,00
12,70 4,76
TGA R/L 4125 R m m 2,50 1,25
R/L 4150 R m m q 3,00 5,0 2,5 5,4 1,50
*1 *1
R/L 4200 R m 4,00 2,00
* See the group numbers of GWC, GWCS and GWCI types on page F38 and F39 to find *1 CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth
applicable holders. Inserts and holders that have corresponding group numbers can be 4,0 (2,5 during internal machining)
used together.
Grooving &
Parting-Off
Recommended Cutting Conditions
Work Material General Steel Stainless Steel Non-Ferrous Metal Hardened Steel
Suggested Shape
4°
Fig. 3 2°
0,45mm
4°
2°
S S
5°
This figure shows right handed tools.
Dimensions (mm)
F43
Parting-Off Mini Holders
SCT Type
Parting-Off
Fig. 1 Fig. 2
SCT Tools
WF
WF
B
B
1,5°
LF LF
LH LH
Spare Parts
HF
HF
H
H
18
2
Above figures show right hand tools.
Holders
Dimensions (mm)
Cat. No. Stock H B LF WF HF LH Applicable inserts Fig. Screw Wrench
SCT R 1010 l 10 10 120 10 10 15 CT R05_ _ _
SCT R 1212 l 12 12 120 12 12 15 1
SCT R 1616 16 16 120 16 16 15 CT R12_ _ _
l BFTX0410T8L
SCT R 101016 m 10 10 120 10 10 18 2
SCT R 121216 m 12 12 120 12 12 18 CT R16_ _ _
1
SCT R 161616 m 16 16 120 16 16 18
TRX 08
SCT L 1010 l 10 10 120 10 10 15 CT L05 _ _ _
SCT L 1212 l 12 12 120 12 12 15 1
SCT L 1616 16 16 120 16 16 15 CT L12 _ _ _
l BFTX0410T8R
SCT L 101016 m 10 10 120 10 10 18 2
SCT L 121216 m 12 12 120 12 12 18 CT L16 _ _ _
1
SCT L 161616 m 16 16 120 16 16 18
Inserts
For Right Handed Holder (SCTR) For Left Handed Holder (SCTL)
CTR _ _ R CTR _ _ N CTR _ _ L CTL _ _ R CTL _ _ N CTL _ _ L
Insert Shape Installation
and Dimen- Conditions
for Holder
20°
Grooving &
20° 20°
Parting-Off
20°
2,5
2,5
CW CW
sions
20° L RE L
55° RE 55° 20°
S
S
100
STFH32
80
WCFH26
STFH26 Optimal undercut
60 STFS shape
GNDL GNDL
40
WCFS
GNDM GNDM
20
SCT
0 1 2 3 4 5 6 7 8 9
Grooving &
Width (mm)
Parting-Off
Twice the Insert Holding Force Low Vibration Wear Resistance
80
Holder Overhang Limit (mm)
40mm
Flank Wear Width (mm)
0,15
70 Competitor
SumiGrip Jr. (steel) Breakage
SumiGrip JR 270
60 0,10 X
SumiGrip Jr. (steel)
Competitor
50
Performance (Chipbreaker)
Chip
Control
Capability
GF GG Conventional
Work Material: X5CrMo17 12 2 (Ø 40 mm)
Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, wet
F45
Parting-Off Holders
Sumi-Grip Jr.
Cut-Off (Steel Holder/Tool Block Type)
STFH
CW LF
B
Cut-Off
H
HF
LF2
150° Parts
Above figures show right hand tools.
Holders
Dimensions (mm) Max. Cut- Applicable Applicable Tool
Cat. No. Stock Wrench
H B LF HF LF2 CW Off Dia. Inserts Blocks
STFH 26-2 l 26 1,6 109 21,4 108 2,0 40 WCF _ 2 _
26-3 l 26 2,4 109 21,4 108 3,0 70 WCF _ 3 _ SBN 20-26
26-4 l 26 3,4 109 21,4 108 4,0 70 WCF _ 4 _ SBU 20-26
26-5 l 26 4,3 109 21,4 108 5,0 70 WCF _ 5 _
SL 4
STFH 32-2 l 32 1,6 149 25,0 148 2,0 40 WCF _ 2 _ SBN 20-32
32-3 l 32 2,4 149 25,0 148 3,0 100 WCF _ 3 _ SBN 25-32
32-4 l 32 3,4 149 25,0 148 4,0 100 WCF _ 4 _ SBU 20-32
32-5 l 32 4,3 149 25,0 148 5,0 100 WCF _ 5 _ SBU 25-32
Hb
l
Grooving &
Parting-Off
(SBN20–26)
Hb
12,5 20
18
SBU 25-26 q 48 25 25 10,0 80 STFH 26_ Screw Wrench
SBU 25-32 l 50 25 25 8,5 110 STFH 32_
(SBU20–26)
BX 0622 LH 050
*Tool blocks selection guide see page F46
STFS
WF
B
CW
Cut-Off LF
LH2 Max. Cut-Off Dia
Parts
HF
LH
Holders
Stock Dimensions (mm) Max. Cut- Applicable
Cat. No. Wrench
R L H B LF WF HF LH LH2 CW Off Dia. Inserts
STFS R/L 1010-2 m 10 10 86 10 10 17 17 2,0 28
R/L 1212-2 l l 12 12 110 12 12 18 18 2,0 30
WCF _ 2 _
R/L 1616-2 m m 16 16 110 16 16 – 19 2,0 32
R/L 2020-2 l m 20 20 125 20 20 – 24 2,0 40
STFS R/L 1616-3 m l 16 16 110 16 16 20 22 3,0 35
R/L 2012-3 m m 20 12 110 12 20 – 24 3,0 40
WCF _ 3 _ SL 4
R/L 2020-3 l l 20 20 125 20 20 – 30 3,0 50
R/L 2525-3 l l 25 25 150 25 25 – 30 3,0 50
STFS R/L 2020-4 m l 20 20 125 20 20 – 33 4,0 55
WCF _ 4 _
R/L 2525-4 l m 25 25 150 25 25 – 38 4,0 65
STFS R/L 2020-5 m m 20 20 125 20 20 – 35 5,0 60
WCF _ 5 _
R/L 2525-5 m m 25 25 150 25 25 – 40 5,0 70
2° CW 2°
2° CW 2°
2° CW 2°
External Appearance Cat. No. AC830P AC225 AC1030U T1500A A30 G10E CW Applicable Holder
Grooving &
Parting-Off
L4 l 4,0
WCF N5 l 5,0
R5 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5 m 5,0
WCF _ _ A WCF N2A l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy WCF N3A l l m 3,0
Low feed R3A l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
L3A l 3,0
WCF N4A l m 4,0
R4A l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
L4A l 4,0
WCF N5A l 5,0
R5A m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5A 5,0
WCF _ _ B WCF N3B l 3,0
Cast iron R3B l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Light alloys L3B l 3,0
WCF N4B l 4,0
Note: R4B 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
With the similar chip breaker L4B 4,0
style as for general steel
(WCF _ _ ) but with smaller
WCF N5B m 5,0
edge preparation. R5B 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5B 5,0
F47
Parting-Off Holders
Sumi-Grip Series
Cut-Off (Carbide Holder/Tool Block Type)
WCFH CW: 3 mm
4 mm CW LF
CW: 2 mm
2,4 20
Cut-Off 5 mm B
H
HF
150° LF2 20
Parts
B
(WCFH 32-2)
Hb
l
Grooving &
Parting-Off
(SBN20–26)
Hb
12,5 20
18
SBU 25-26 q 48 25 25 10,0 80 WCFH 26_ Screw Wrench
SBU 25-32 l 50 25 25 8,5 110 WCFH 32_
(SBU20–26)
BX 0622 LH 050
SBU Type
Tool Block (Separate Type)
This tool block can be used for the machining tool Tool block Tool block
posts A and B shown on the right. Spacer Wedge
Since the clamp is large it has a large scope even
when the holder has a long overhang.
(Overhead clamp) (Side clamp)
WF
B
LF
CW 46
CW
Max. Cut-Off Dia Max. Cut-Off Dia LF LF
46 46
Fig. 1 Fig. 2 Fig. 3 Fig. 4
HF
HF
HF
H
H
HF
H
H
LH LH LH
LH
Parts
Above figures show right hand tools.
Holders
Stock Dimensions (mm) Max. Cut- Applicable Applicable
Cat. No. Fig. Wrench
R L H B LF WF HF LH CW Off Dia. Blades Inserts
WCFS R/L 1010-2 l 10 10 86 10 10 10 2,0 28 – WCF _ 2 _ 1
Brazed R/L 1212-2 l 12 12 110 12 12 18 2,0 30 – WCF _ 2 _ 1 SL 2
Type R/L 1616-2 m l 16 16 100 16 16 25 2,0 35 – WCF _ 2 _ 2
R/L 1616-3 16 16 100 16 16 25 3,0 35 – WCF _ 3 _ 2 SL 1
WCFS R/L 20-3 l l 20 20 125 23 20 46 3,0 50 WCFH17-3 WCF _ 3 _ 3
R/L 20-4 l 20 20 125 24 20 46 4,0 50 WCFH17-4 WCF _ 4 _ 3
Clamp R/L 20-5 m 20 20 125 25 20 46 5,0 50 WCFH17-5 WCF _ 5 _ 3
SL 1
Type WCFS R/L 25-3 l m 25 25 150 28 25 46 3,0 50 WCFH17-3 WCF _ 3_ 4
R/L 25-4 m 25 25 150 29 25 46 4,0 50 WCFH17-4 WCF _ 4 _ 4
Grooving &
Parting-Off
R/L 25-5 m 25 25 150 30 25 46 5,0 50 WCFH17-5 WCF _ 5 _ 4
See F48 for applicable inserts. Blade included in holder.
Blades
CW
B
17
Parts
26,5
44,5
Dimensions (mm)
Cat. No. Stock Applicable Blades Cap Screw Wrench Applicable Holders
CW B
WCFH 17-3 l 3 2,4 WCFS R/L 20-3, 25-3
WCFH 17-4 l 4 3,4 WCFS R/L 20-4, 25-4 BX0622 LH050 All clamp type holders.
WCFH 17-5 l 5 4,3 WCFS R/L 20-5, 25-5
F49
Parting-Off Holders
Sumi-Grip Inserts
Inserts
Neutral (N) Right Handed (R) Left Handed (L)
2-RE0.2* 2-RE0.2* 8°
2° CW 2°
2° CW 2°
2° CW 2°
External Appearance Cat. No. AC830P AC225 AC1030U T1500A A30 G10 CW Applicable Holder
L4 l 4,0
WCF N5 l 5,0
R5 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
L5 m 5,0
WCF _ _ A WCF N2A l 2,0 WCFH _ _ 2 WCFS R/L _ _ _ _ 2
Exotic alloy WCF N3A l l m 3,0
WCFS R/L _ _ _ _ 3
Low feed R3A l 3,0 WCFH _ _ 3
WCFS R/L _ _ 3
L3A l 3,0
WCF N4A l l 4,0
R4A l 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
L4A l 4,0
WCF N5A l 5,0
R5A m 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
L5A 5,0
WCF _ _ B WCF N3B l 3,0
WCFS R/L _ _ _ _ 3
R3B l 3,0 WCFH _ _ 3
Cast iron WCFS R/L _ _ 3
Light alloys L3B l 3,0
WCF N4B l 4,0
Note: R4B 4,0 WCFH _ _ 4 WCFS R/L _ _ 4
With the similar chip breaker L4B 4,0
style as for general steel WCF N5B m 5,0
(WCF _ _ ) but with smaller
edge preparation. R5B 5,0 WCFH _ _ 5 WCFS R/L _ _ 5
L5B 5,0
Threading
Holders
For External Threading
TME
Pitch (mm)
1,0 1,25 1,5 1,75
with flat wiper edge 2,0 2,5 3,0 LTER
ISO-Metric 60°
(Ø 20, Ø 25 mm)
TME (Lever lock system)
For Pitch (mm)
external 1,0–2,0 , 1,5–3,0
thread without flat wiper edge STER
(Ø 12, Ø 16 mm)
TWE (Screw on system)
Whitworth 55° Number of
threads / inch
without flat wiper edge 14–10 , 24–16
Pitch (mm)
F51
Threading Tools
Threading Insert
General Features
Dimple breaker Indexable inserts ● A positive rake angle encourages good chip
TME type for external control and reduces cutting resistance.
threading
● Two tier dimple-style chip breakers evacuate
chip smoothly and easily.
TME Insert
Pitch: 1,5 mm
Competitor‘s ground insert
800 -
toughness and adhesion Special
680 ACE-layer
resistance making this grade
suitable for stainless steel and
600 -
general steel. Very tough base material
400
400 -
240
200 -
Neue
Cermet-Grade
T130A
AC225 Cermet grade
TME insert Competitor‘s ground
T130A
with 3 cutting insert with 3 cutting
corners corners The T130A is a cermet grade containing high TiN with a
uniform fine-grain microstructure which results in improved
Work Material : X5CrNi1810 (Stainless steel) wear resistance and toughness.
Cutting Conditions: vc = 100 m/min Thus, the T130A produces a goods surface finish.
Pitch: 1,5 mm
7 Passes
Wet
F52
Threading Tools
Cutting Conditions
Recommended Cutting Conditions
Grade
Cutting Speed (m/min.) AC225 T1500A/T130A
Work material
Soft steel 150–170 100–150
Carbon steel 100–170 80–130
Alloy steel 90–150 80–120
Stainless steel 70–140 -
TME 200R 2,00 1,25 8 0,25 0,21 0,18 0,16 0,15 0,13 0,10 0,07
TME 250R 2,50 1,55 10 0,27 0,24 0,20 0,18 0,16 0,13 0,11 0,10 0,09 0,07
ISO-Metric 60°
TME 300R 3,00 1,86 12 0,28 0,25 0,20 0,19 0,17 0,15 0,13 0,12 0,10 0,10 0,09 0,07
TME 350R 3,50 2,25 13 0,30 0,27 0,24 0,22 0,20 0,18 0,16 0,15 0,14 0,12 0,11 0,09 0,07
TME 400R 4,00 2,57 14 0,35 0,32 0,29 0,26 0,23 0,20 0,17 0,15 0,14 0,12 0,10 0,09 0,08 0,07
TMI 100R 1,00 0,63 5 0,18 0,16 0,12 0,10 0,07
TMI 125R 1,25 0,77 6 0,18 0,16 0,14 0,12 0,10 0,07
Threading
Holders
TMI 150R 1,50 0,90 7 0,20 0,16 0,14 0,13 0,11 0,09 0,07
Internal
TMI 170R 1,75 1,03 8 0,20 0,18 0,15 0,14 0,11 0,10 0,08 0,07
TMI 200R 2,00 1,18 8 0,22 0,19 0,17 0,15 0,14 0,13 0,11 0,07
TMI 250R 2,50 1,44 10 0,25 0,22 0,19 0,16 0,14 0,12 0,10 0,10 0,07 0,07
TMI 300R 3,00 1,70 12 0,27 0,24 0,20 0,17 0,14 0,12 0,10 0,10 0,10 0,09 0,06 0,07
2,00 1,41 10 0,22 0,20 0,18 0,16 0,14 0,13 0,12 0,10 0,09 0,07
1,50 0,95 7 0,22 0,17 0,14 0,13 0,12 0,10 0,07
1,75 1,14 8 0,22 0,18 0,15 0,14 0,13 0,12 0,09 0,07
TME 1530R 0,20 2,00 1,33 9 0,25 0,20 0,18 0,16 0,15 0,13 0,10 0,09 0,07
ISO-Metric 60°
2,50 1,71 12 0,25 0,22 0,19 0,17 0,15 0,14 0,13 0,12 0,10 0,09 0,08 0,07
3,00 2,09 14 0,25 0,22 0,20 0,20 0,18 0,17 0,15 0,14 0,14 0,10 0,10 0,09 0,08 0,07
1,00 0,59 6 0,16 0,12 0,10 0,08 0,08 0,05
1,25 0,75 7 0,16 0,14 0,12 0,10 0,10 0,08 0,05
TMI 1020R 0,06 1,50 0,92 8 0,18 0,15 0,14 0,12 0,10 0,10 0,08 0,05
1,75 1,08 9 0,18 0,16 0,14 0,13 0,12 0,12 0,10 0,08 0,05
Internal
2,00 1,24 10 0,20 0,18 0,15 0,14 0,12 0,12 0,10 0,10 0,08 0,05
1,50 0,91 8 0,18 0,14 0,14 0,12 0,10 0,10 0,08 0,05
1,75 1,07 9 0,18 0,16 0,13 0,13 0,12 0,12 0,10 0,08 0,05
TMI 1530R 0,09 2,00 1,23 10 0,20 0,18 0,14 0,14 0,12 0,12 0,10 0,10 0,08 0,05
2,50 1,56 12 0,20 0,18 0,16 0,16 0,15 0,13 0,13 0,11 0,11 0,10 0,08 0,05
3,00 1,88 14 0,22 0,20 0,18 0,18 0,16 0,16 0,14 0,14 0,10 0,10 0,10 0,08 0,07 0,05
The shorter pitch, the slower speed. In case of non wiper insert or internal threading, passing time should be requested to increase.
F53
External Threading Holders
LTER / STER Type
LTER STER
WF
B
External Threading External Threading
B
WF 22
LH
LF LF
–10°
–10°
HF
HF
H
These figures show right hand tools. These figures show right hand tools.
Inserts
(TME300R only)
PDX PDX
RE RE
PDY
PDY
IC
Threading
* TME350R,
S
Holders
TME400R
*ø Ø 4,76
3,81 Cutting edge Cutting edge
Pitch Stock Dimensions (mm)
Types Cat. No. (mm) Threads Applicable Holders
No./ inch AC225 T1500A T130A RE PDX PDY IC S
TME 100R 1,00 – l m l 0,11 0,8 1,2 9,525 3,65 (1)
TME 125R 1,25 – l m 0,15 0,8 1,2 9,525 3,65 (1)
TME 150R 1,50 – l m l 0,19 1,0 1,2 9,525 3,65 (1)
LTER 2020
TME 175R 1,75 – l m 0,22 1,2 1,2 9,525 3,65 (1)
LTER 2525
TME 200R 2,00 – l m m 0,26 1,4 1,2 9,525 3,65 (1)
60°
TME 250R 2,50 – l m 0,33 1,4 1,2 9,525 3,65 (1)
Metric Thread STER 1212
TME 300R 3,00 – l 0,40 1,8 1,2 9,525 3,65 (1)
STER 1616
TME 350R 3,50 – 0,47 2,5 1,7 12,70 4,60 (1) LTER 2525M22
TME 400R 4,00 – m m 0,54 2,5 1,7 12,70 4,60 (1) LTER 3232P22
TME 1020R 1,00–2,00 24–12 l 0,11 1,1 1,2 9,525 3,65 (2)
TME 1530R 1,50–3,00 16–8 l 0,19 1,6 1,0 9,525 3,65 (2) LTER 2020
55° TWE 1410R – 14–10 0,21 1,4 1,2 9,525 3,65 (3) LTER 2525
Whitworth Thread TWE 2416R – 24–16 0,11 1,1 1,2 9,525 3,65 (3)
Remarks: (1) TME100R–300R (ISO Thread), (2) TME1020R,1530R ISO Thread) without chamfer, (3) TWE1410R, 2416R (Whitworth Thread) without chamfer
3,0
A A
β
2,0
β=1° Insert
1,0 Standard (Shim LSTE _ _ -0) β
Shim
0 10 20 30 40 50 60
Lead angle
Effective Thread Diameter (mm)
LTER2020,2525 LCL3S LCS3TE LSTE31-0*) LSP3 LH025 STER BFTX03508 2,0 TRX 10
LTER2525M22, 3232P22 LCL4S LCS4 LSTE42-0 LSP4 LH030
*) Remarks: LTER type has supplement of β =1° shim LSTE 31-0
Shims LSTE 31-1 for β = 2° and LSTE 31-2 for β = 3° are option.
DMIN
DCON
WF
E1
15° LF
Inserts
PDX
RE
PDY
Threading
ø9,525±0,05
Holders
3,65
ø3,81
Spare Parts
Holder Screw Wrench
F55
F56
G
Milling Cutters
G1–G70
Face Milling General Purpose Face Mills DGC (M/F) 13000 ..................................................... G 6–9
WGX (M/F) 13000..................................................... G10–11
Milling Cutters
Multi Purpose Milling ”Wave Radius Mills” with Polygon Inserts WRCX (F) 12000/16000/20000................................. G18–19
with Round Inserts RSX ............................................................ G20–21
RSX (F) 10000/12000/16000/20000......................... G22–23
G1
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Profile Finishing
Aluminium Alloy
Stainless Steel
Groove Milling
Chamfering
General Purpose
Ramping
Approach Angle
High Feed
Profiling
Finishing
Drilling
SNM/EU 13T6..
DGC SNMU
8
1, 6 mm 45° 40–250
13,5
DGC (-M/F) 13,5 6,9
◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
ONM/EU 05T6.. G8
13000RS ONMU
3 mm 45° 42,9–52,9
13,5
13,5 6,0
WGX (-M/F)
1,
13000RS
20°
13,4 3,97
Face Milling
○ ○ ○ ○ ○ ○ ○ ○ ○ ○
25°
G15
12,70
80–315
±0
,0
13
12,70 3,97
12,7
12,7
80–250 ○ ○ ○ ◎ G16
Milling Cutters
12000RS
12,7 5,6 12,7 5,6 12,7 5,6
12000RS
◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G22
RSX (-F) IC±0,025
8 mm
S±0,025
63–160
16000RS
RDET1606..
RSX (-F) RDET2006..
10 mm 80–160
20000RS
WRCX QPMT1204../1606../2006
Multi-Purpose
14000RS
RE
S
SOMT0803..
WFXH WFXH SOMT1204.. 1,5 mm 40–63
08000RS 15° G46
◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
WFXH 2,5 mm G47
12000RS 15° 50–63
DFC XNMU0606..
09000RS
WFX SOMT080..
WFX (-F/-M) SOMT1204.. 6 mm 90°
08000RS 50–160 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ G30
WFX (-F) G31
12000 RS 10 mm 90°
G2 ◎ : Best
○ : Suitable
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Profile Finishing
Aluminium Alloy
Stainless Steel
Groove Milling
Chamfering
General Purpose
Ramping
Approach Angle
High Feed
Profiling
Finishing
Drilling
RE
TSX LNEX0804..,LNEX1306..
TSX (-F) 8 mm 90° 40–63
08000RS 9,3 ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G34
TSX (-M) G35
13000 RS 8,6
R0,8
12 mm 90°
4,4 40–160
176
PWS LNMX1708..
ø4,6
17,2 8
New
WEZ AOMT11T302PEER-G
10 mm 90° 40–100
WEZ 11000R(S) RE
◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
G45
G47
7,5
15 mm 90°
20°
5 mm 90°
Shoulder Milling
Milling Cutters
WRX 3000F 184°
R0,8
4000 RS
90° 16,1 6,29
CNMU1306..
CNP
CNMQ1306..
CNP (-F)
13000 RS 12 mm 90° 40–200 ◎ ◎ ◎ ◎ ◎ G52
WAX 16 ~ 18 mm
AECT1604
WAX 3000 RS 90°
APMX
RE
50–125 ○ ◎ ◎ ◎ ◎ ○ ◎ G58
22 ~ 24
D1
20° mm
G59
BS
WAX 4000 RS
90°
Alumimium Alloy and Non-Ferrous Metals
IN S
SL
3 mm 90° 80–315 ◎ ◎ ○ ◎
4,8 4,78
RF 4000 RS G66
15°
12,7
SRF SNEW09T3..
9,525 9,555 9,525 3,962
5 mm 90°
C0,5 C0,5 R0,5
SRF 50/63 RS 6 6
30–63 ◎ ◎
6
○ ○ ◎ G67
15°
R100
9,525
9,525
9,525
FMU SNEW1203..
High Speed Finishing
0,5 mm
R300
of Cast Iron
12,70
2
G3
Milling Insert
ISO Identification Table
C 80° A 85° A 3°
A W
D 55° B 82° B 5°
E 75° K 55° C 7° G T
F 50° H 120° D 15°
R - P 108° F 25°
S E M T
Milling Cutters
Tolerances
m IC
G4
Milling Insert
ISO Identification Table
Clearance angle
Entering angle
on wiper flat
Feed direction
1
4
3 2
1 3 T 3 A G S R
Milling Cutters
Insert size
Cutting edge condition Feed direction
Symbol and cutting edge length (mm)
Insert
type
Right hand
IC
d (mm)
3,97 06 (6,9) F
4,76 08 (8,2)
Sharp
5,0 05 (5,0)
5,56 09 (9,6) 09 (9,7) 03 (3,8)
6,0 06 (6,0) E
6,35 06 (6,4) 07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)
Rounded
7,94 08 (8,0) 07 (7,94) 05 (5,4) Neutral
8,0 08 (8,0)
9,525 09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5) T
10 10 (10,0)
Chamfered
12 12 (12,0)
12,7 12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)
15,875 16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5) 10 (10,9) S
16 16 (16,0) Rounded and Left hand
19,05 19 (19,3) 19 (19,05) 19 (19,05) 33 (33,0) chamfered
20 20 (20,0)
25 25 (25,0)
25,4 25 (25,4) 25 (25,4)
31,75 31(31,75) 31(31,75)
32 32 (32,0)
G5
”Sumi Dual Mill”
DGC ( M/F) Type
General Features
Sumi Dual Mill DGC type utilizes double-sided inserts
for excellent economy. This is a general-purpose
cutter featuring high cutting edge strength for high
efficiency milling and low-burr chipbreaker design that
provides high qualitiy machined surface.
Type: ON_U
(double-sided,
16 corners)
Type: SN_U
(double-sided,
8 corners)
Characteristics
l Same cutting performance as single-sided inserts plus superior economy.
l Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at
a maximum cutting depth of ap ≤ 3 mm.
Recommended Cutting Conditions for General Steel Milling Cutting Force Comparison
WGC
Combined Cutting Force
4,0
2,0
DGC
ONMU 05T6 ANER
1,0 ONEU 05T6 ANER DGC DGC WGC
(SNMU / SNEU) (ONMU / ONEU)
Dual-Purpose Body
Two types of inserts can be used with a single body depending on milling application to help reduce costs.
Stronger than single-sided cutters.
shim to protect
cutter body
SNMU ONMU
SNEU + + ONEU
G6
”Sumi Dual Mill”
DGC ( M/F) Type
Line-up
Choose a tool that fits your application from a comprehensive line-up
Shape
☞ H6
High Reliability
Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced
coating strength provided by newly developed stress control technology.
Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.
Milling Cutters
New Super ZX Coat 0,30
60 Comp. A Work Material:
Coating Hardness (GPa)
0,25 34CrMo4
50 Super ZX Coat Comp. B Small wear only
Flank Wear (mm)
0,20 Tool:
40 DGC Ø 100 mm
ZX Coat 0,15
TiCN Cutting Data:
30
0,10 vc = 200 m/min
TiAlN
ft = 0,15mm/t
20 TiN 0,05 ap = 2 mm
ae = 85 mm
0 600 800 1000 2000 0
1 3 5 10 20 25
Starting Temp. for Oxidization (°C) Number of Passes (1 Pass = 300 mm)
61,4 mm
Ø 100,0 mm Ø 102,9 mm
Example: Number of Tool Diameter Cutter Height Max. Depth Square inserts (SNMU/SNEU) and
DC = 100mm Cutting Edges (mm) (mm) of Cut (mm) octagonal inserts (ONMU/ONEU)
can be used interchangeably on the
SNMU/SNEU 8 100,0 63,0 6,0 same body.
Using these inserts the cutter will have
ONMU/ONEU 16 102,9 61,4 3,0 different cutter diameter and cutter
body height.
G7
”Sumi Dual Mill”
DGC ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial –10° 6 mm 3 mm
Angle Axial –5° 45° 45°
Body – Shell type SNMU ONMU
Identification Details
DGC M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter
G8 l = Euro stock
q = Delivery on request
Recommended Tightening Torque (N·m)
”Sumi Dual Mill”
DGC Type
Inserts
Application Coated Carbide
High Speed/Light cut P K M
S
Fig. 1 Fig. 2
General Purpose P
M M K M
S
Roughing P
M
P
M K M
S
6
8
1,
1,
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No. Fig.
13,5
13,5
SNMU 13T6ANER L 1 13,5 6,9 13,5 6,9
13T6ANER G 1
13T6ANER H 1
13T6ANER FL 2
13T6ANER FG 2 Fig. 3 Fig. 4
SNEU 13T6ANER L 1
13T6ANER G 1
7,
13T6ANER FL 2
13,5
13,5
13T6ANER FG 2
XNEU 13T6ANEN W 3
ONMU 05T6ANER L 4 18,3 6,6 13,5 6,0
05T6ANER G 4
ONEU 05T6ANER L 4
05T6ANER G 4
milling qualitiy.
FL
L Low burr
design
FG Competitor
Light
cutting Light FG FG
with cutting G With
chamfer
Edge Sharpness
Milling Cutters
standard Heavy chipping.
cutting
Edge Strength High
3,0
DGCS13R BW0609F LH040 BFTX0412IP TRDR15IP BFTX0418IP
*Corners can be changed simply by loosening the screw. (Only suitable for DGC/DGCM types with body size ≥ Ø 80 mm).
G9
”Wave Face Mill”
WGX ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial 20°–24° 6 mm
Angle Axial 20°–22° 45°
Body – Shell type
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Body
Inner coolant available for DC ≤ Ø 125mm
Type: WGX, Standard Pitch
Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGX 13040 RS 40 52 32 40 16 14,0 9,0 8,4 5,6 18 3 0,3 1
13050 RS 50 62 40 40 22 18,0 11,0 10,4 6,3 20 3 0,4 1
13063 RS 63 76 50 40 22 18,0 11,0 10,4 6,3 20 4 0,6 1
13080 RS 80 93 55 50 27 20,0 13,5 12,4 7,0 25 4 1,2 1
WGX 13100 RS 100 113 70 50 32 46,0 - 14,4 8,5 32 5 1,6 2
13125 RS 125 138 80 63 40 52,0 29,0 16,4 9,5 29 6 2,8 1
13160 RS l 160 173 130 63 40 88,0 - 16,4 9,5 29 7 4,5 3
WGX 13200 RS l 200 213 150 63 60 130,0 - 25,7 14,0 35 8 7,1 4
13250 RS q 250 263 190 63 60 160,0 - 25,7 14,0 35 10 11,2 4
Identification Details
WGX M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter
Series
Type Cat. No. Cutter No. of Teeth
Standard Pitch WGX 13000RS Ø 40 – Ø 250 3–10
Medium Pitch WGXM 13000RS Ø 50 – Ø 250 4–14
Fine Pitch WGXF 13000RS Ø 50 – Ø 250 5–24
Endmill Type WGX 13000EW Ø 32 – Ø 63 3–5
Inner coolant available for DC ≤ Ø 125 mm
Characteristics
l Stable Cutting
☞ H7
General-purpose
G type chipbreaker
Optimal nose
radius
Milling Cutters
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface
Inserts
Application Coated Carbide Carb. DLC Fig. 1
High Speed/Light Cut M K
0
P K N
2,
S N
General Purpose P M K M M N
13,4
M S S
Roughing P P M
20°
M M K S
13,4 3,97
Seat
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Insert
1,
SEET 13T3AGFR-L 1
13,4
m m
SEET 13T3AGSR-L 1
20°
m m m m m Insert
13,4 3,97
13T3AGSR-G m m m 1 Screw
SEMT 13T3AGSR-L m 1 Fig. 3
13T3AGSR-G 1
7,
2
13T3AGSR-H 1
13,4
SEMT 13T3AGSR-FG m m 2
3,97
XEEW 13T3AGER-WR m m 3 17,8
Applicable Shim Insert Insert Seat General Steel 180–280 150–200–250 0,15–0,20–0,25 ACP200
Shim
Cutters Screw Screw Wrench Wrench P Soft Steel ≤180 180–265–350 0,10–0,25–0,40 ACP200
Die Steel 200–220 100–150–200 0,15–0,20–0,25 ACP200
M Stainless Steel - 160–205–250 0,15–0,23–0,30 ACM300
3,0 K Cast Iron 250 100–175 –250 0,15–0,23–0,30 ACK200
N Non Ferrous Alloy - 500–750–10000,15–0,23–0,30 DL1000
WGX (-M/F) WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP LH 035
S Exotic Alloy - 30 – 50– 80 0,10–0,20–0,30 ACM300
Minimum-Optimum-Maximum
G11
Face Mill
WGC ( M/F) Type
General Milling for Steel, Cast Iron & Exotic Material
Body
Standard WGC - Type
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF KWW KDP DCB D2 D1 CBDP Teeth (Kg)
WGC 3032 RS p 32 41 32 40 8,4 5,6 16 9 14 18 4 0,2 1
3040 RS p 40 49 32 40 8,4 5,6 16 9 14 18 4 0,3 1
3050 RS p 50 59 40 40 10,4 6,3 22 11 18 20 5 0,4 1
3063 RS p 63 72 50 40 10,4 6,3 22 11 18 20 6 0,6 1
3080 RS 80 89 60 50 12,4 7,0 27 13,5 20 25 6 1,1 1
WGC 3100 RS 100 109 70 50 14,4 8,5 32 - - 32 7 1,5 2
WGC 4040 RS p 40 52 32 40 8,4 5,6 16 9 14 18 3 0,4 1
4050 RS p 50 63 40 40 10,4 6,3 22 11 18 20 3 0,5 1
4063 RS p 63 76 50 40 10,4 6,3 22 11 18 20 4 0,6 1
4080 RS p 80 93 60 50 12,4 7,0 27 13,5 20 25 4 1,0 1
WGC 4100 RS p 100 113 70 50 14,4 8,5 32 - - 32 5 1,5 2
4125 RS p 125 138 80 63 16,4 9,5 40 - - 38 6 2,6 2
4160 RS p 160 173 100 63 16,4 9,5 40 - - 38 7 4,0 2
WGC 4200 RS p 200 213 130 63 25,7 14,0 60 - - 35 8 6,6 3
Milling Cutters
ACP200
ACP300
ACK200
ACK300
DA2200
DL1000
EH520
T250A
Milling Cutters
13T3 AGSN-N p p p p p p 2 Fig. 3
Wiper
SEMT 13T3 AGSN-L p p p p p 2 WGC 4000 Type
8,
13T3 AGSN-G 2 WGC M/F 4000 Type
0
p p p p p 13,4
13T3 AGSN-H p p p p p 2
SECW 13T3 AGTN-N-NF 2
20°
XEEW 13T3 AGFR-W-NF 3 18 3,97
Recommended Cutting Conditions (vc =m/min, f t =mm/ tooth) (min.– optimum – max.)
Insert Type SEMT 13T3 AGSN-G
Grade ACP100 ACP200 ACP300 ACK200 ACK300
G13
Face Mill
UFO / UFOF Type
General Milling for Steel, Cast Iron & Exotic Material
Specifications
Approach angle: 45°
Axial rake angle: + 27°
Radial rake angle: - 7°
(-10° for ø 50 and ø 63)
max depth of cut: 5,0 mm (UFO 4000 type)
DC 7,0 mm (UFO 5000 type)
Body
Stock Dimensions (mm) No. of Max. Weight
Cat. No. Depth of Fig.
R L DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth Cut (Kg)
UFO 4050 R/L-S 50 74 45 50 22 10,4 6,3 20 4 1,3 1
4063 R/L-S 63 86 50 50 22 10,4 6,3 20 5 1,6 1
4080 R/L-S 80 103 60 50 27 12,4 7,0 25 5 2,1 1
UFO 4100 R/L-S 100 122 75 50 32 14,4 8,5 29 6 2,9 2
4125 R/L-S 125 146 75 63 40 16,4 9,5 29 7 5,0 4,2 2
4160 R/L-S 160 180 100 63 40 16,4 9,5 29 9 6,6 3
UFO 4200 R/L-S 200 220 130 63 60 25,7 14,0 32 11 9,5 4
4250 R/L-S q 250 270 300 63 60 25,7 14,0 40 13 14,8 4
UFO 4315 R/L-S q 315 335 240 80 60 25,7 14,0 40 15 26,6 5
UFO 5080 R/L-S 80 102 60 50 27 12,4 7,0 25 5 2,1 1
UFO 5100 R/L-S 100 119 75 50 32 14,4 8,5 29 6 2,9 2
Milling Cutters
ø14 ø18
KWW KWW
CBDP
CBDP
LF
LF
DC DC
Double
screw
Locator
4050–4063 clamp
4080–4315 UFKW R/L WB 7-15 T TT 25
5080–5315
Insert
Cermet
2
2
Milling Cutters
2,
2,
25°
25°
15,875
12,70
General Purpose
3
P P K P
M M P K K 12,70 3,97
15,875 4,76
Roughing P
M
P
M K Fig. 2 Fig. 6
2
2
2,
2,
25°
25°
15,875
ACP100
ACP200
ACP300
ACK200
12,70
ACK300
M
G10E
A30N
H10E
±0
,
01
3
12,70 3,97
H1
15,875 4,76
2
2,
12T3 AZTN m 2
25°
15,3
12,70
25°
±0
,
01
3
32°
12,70 3,97
UW 12500 R m 4 20 4,76±0,025
32° 12,2
1504 AZTN m 6
25°
UW 15500 R m 7
3
01
16 3,97±0,025
0,
M±
Recommended Cutting Conditions (vc =m/min, f t =mm/ tooth) (min.– optimum – max.)
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Material Low Low Stainless steel Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron Cast iron
Insert Type austenitic martensitic cast iron cast iron
steel steel
vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100-140-200 220–270–450 150–180–250 180–220–270 130–160–220
UFO (-F)
4000 ft 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1-0,2-0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4
vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100–140–200 220-270-450 150–180–250180–220–270130–160–220
UFO (-F)
5000 ft 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4
G15
Face Mill
DNX / DNXF Type
Approach angle : 65°
General Milling for Cast Iron and Steel Axial rake angle : + 5°
Radial rake angle : - 6°
Body
Standard DNX - Type
Dimensions (mm) No of Max. Weight
Cat. No. Stock Depth Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut (Kg)
DNX 12080 RS 80 88 60 50 27 - 12,4 7,0 25 6 1,2 1
DNX 12100 RS 100 108 80 50 32 46 14,4 8,5 29 7 1,6 2
12125 RS 125 133 80 63 40 56 16,4 9,5 29 8 2,8 2
8,0
12160 RS 160 168 100 63 40 88 16,4 9,5 29 10 4,4 3
DNX 12200 RS q 200 210 150 63 60 130 25,7 14,0 35 16 8,0 4
12250 RS q 250 260 180 63 60 160 25,7 14,0 25 20 12,2 4
14,0 –
12,0 – 65°
Depth of Cut : ap (mm)
10,0 –
PWC(F) 8mm
0 l l l l
- General purpose
0,1 0,2 0,3 0,4 DNXF 12000 RS Ø 80–Ø 160 mm
- Fine pitch type
Feed Rate : f t (mm/tooth)
Features
l Small inserts with 8 cutting edges
l Economic by double-side usage
l Excellent grade for cast iron machining
l Optimised geometry for best results in cast iron
l Special inserts for steel machining
Insert
Application Coated Carbide Fig. 1 Fig. 2 Fig. 3
High Speed/Light cut K K
G Type H Type SH Type
General Purpose P
M
P
M K K
Roughing P P K
12,7
12,7
12,7
M M
ACP200
ACP300
ACK100
ACK200
ACK300
Milling Cutters
ts
t iv e inser ges
l N e g a
8 c u tting ed
wit h ing
Inserts s t e e l machin
ble for
l
l Applica
Recommended Cutting Conditions (vc = m/min, f t = mm/ tooth) (min.– optimum – max.)
G17
Wave Radius Mill High Durable Mill with Polygon Inserts
WRCX Type Grades for Steels, Cast Iron and Aluminium
Features
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and
a durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.
Advantages l Durable cutter body – Special alloyed steel with hard surface.
l High feed cutting – Optimised pitch and high number of cutting edges
l Excellent chip removal – Wide pocket and integral coolant hole
l Maximum rigidity – Rigid clamping of inserts with TORXPLUS screw
l Wide application range – Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc
Insert
Uncoated Diamond
Application Coated Carbide Carbide Coated Fig. 1
High Speed / Light cut P K K
N N RE
General Purpose P P K N
IC
M M
Roughing P
M
P
M K
ACP100
ACP200
ACP300
ACK200
ACK300
Dimensions (mm)
DL1000
Fig. 2
QPMT 120440 PPEN WRCX/-F
4,0 1
12000 RS
Milling Cutters
IC
6,0 1
160660 PPEN-H 16 6,5
QPET 160680 PPFR-S 8,0 2
WRCXF IC S
QPMT 200670 PPEN
20 7,0 6,5 1 20000 RS
200670 PPEN-H
QPMT... : Standard 16 cornered polygon type QPET...- S: Polished round insert for non-ferrous material
QPMT...- H: Stronger cutting edge type
General Purpose P
M
P
M K N
Roughing P
M
P
M K
IC S
90°
ACP100
ACP200
ACP300
ACK200
ACK300
Dimensions (mm)
DL1000
CP RE
QPMT 160608 PPEN 1 WRCX/-F/-X
16 0,8 6,5
IC
Body * Note Fig.3 for DCX=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
Standard WRCX Type (TH050) is available seperately.
Milling Cutters
WRCXF 16100 RS 100 84 90 70 50 14,4 8,5 32 - 46 32 6 184 ± 15 4° 1,3 2
16125 RS 125 109 115 80 63 16,4 9,5 40 29 52 29 6 234 ± 15 3° 2,4 1
16160 RS 160 144 150 100 63 16,4 9,5 40 - 93 29 8 304 ± 15 2° 4,0 3*
WRCXF 20080 RS 80 60 68 55 50 12,4 7,0 27 13,5 20 25 5 140 ± 18 7° 0,7 1
WRCXF 20100 RS 100 80 88 70 50 14,4 8,5 32 - 46 32 6 180 ± 18 5° 1,1 2
20125 RS 125 105 113 80 63 16,4 9,5 40 29 52 29 6 230 ± 18 3°30ʹ 2,3 1
20160 RS 160 140 148 100 63 16,4 9,5 40 - 93 29 8 300 ± 18 2°30ʹ 3,9 3*
☞ H52 G19
Wave Radius Mill
RSX Series
Features
The Wave Radius Mill RSX Series enables stable ma-
chining even when using equipment with low clamp
rigidity thanks to its body design achieving excellent
cutting performance and rigidity.
In addition to the ACM Series for stainless steel and
exotic alloys two grades have been added:
ACP200 grade for steel machining and
ACK300 grade for cast iron machining.
Handle an even wider range of milling needs with the
RSX(F)08000 and RSX(F)20000 types.
Characteristics
Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidi-
ty body.
High reliability achieved with ACM100/ACM200/ACM300 adopted for exotic alloy machining.
ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.
Series
Insert External Diameter (mm)
Image Series Cat. No.
Size Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 52 Ø 63 Ø 66 Ø 80 Ø 100 Ø 125 Ø 160
Shank Type 08 RSX 08000 ES l l
Standard 10 10000 ES l l
12 12000 ES l
08 RSXF 08000 ES l l
Milling Cutters
Competitor B 2.500
0 1 2 3 4 5 2.000
Cutting Distance (m)
1.500
500
Vibration Amplitute
0
RSX Competitor A Competitor B
High rake angle design A significant increase in back metal thickness Contact area
Locator
Highly durable body R-shaped pocket Insert size of 12 and 16 mm uses a maximum of 8 corners
and an insert size of 10 mm uses a maximum of 4 corners.
P ACM100
M ACM200 C P
P ACM300
Milling Cutters
K P ACK300
P ACM100
S ACM200 C
P ACM300
Coating Type: C CVD PVD
P
P ACM100/ACM300 C ACM200
New Super ZX Coat
60
TiCN Coating Hardness (GPa)
Coating hardness
Super FF Coat
Coating Hardness (GPa)
30% increase.
50 Super ZX Coat 50 Coating surface
Laminating roughness Al2O3
cycle to 50% reduction.
40 ~10 nm 40
ZX Coat
30 TiCN 30
TiAlN TiCN
Conventional Coating
20 TiN 20
10nm Substrate
600 800 1000 1.200 0,05 0,10 0,15 0,20
Starting Temperature for Oxidation (°C) Cross Section TiCN Surface Roughness Ra (µm) Cross Section
of Coating of Coating
G21
Wave Radius Mill
RSX(F)10000/12000/16000/20000RS
Milling of steel, stainless steel, cast iron and 5 mm 6 mm 8 mm 10 mm
Rake Radial –5°
exotic alloys Angle Axial 10°
(10000RS) (12000RS) (16000RS) (20000RS)
Body – Dimensions
Fig. 1 Fig. 2 Fig. 3
Body
RSX...RS, Standard
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
RSX 10040 RS l 40 34 40 16 8,4 5,6 18 14 9 4 0,2 1
10050 RS l 50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
10052 RS l 52 40 40 22 10,4 6,3 20 18 11 5 0,4 1
RSX 12040 RS l 40 32 40 16 8,4 5,6 18 13,5 9 3 0,2 1
12050 RS l 50 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12052 RS l 52 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12063 RS l 63 40 40 22 10,4 6,3 20 18 11 5 0,4 1
12066 RS l 66 55 50 27 12,4 7,0 25 20 14 6 0,7 1
12080 RS l 80 55 50 27 12,4 7,0 25 20 14 6 1,0 1
RSX 12100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,4 2
RSX 16063 RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
16080 RS l 80 55 50 27 12,4 7,0 25 20 14 5 0,9 1
RSX 16100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,3 2
16125 RS l 125 80 63 40 16,4 9,5 29 52 29 6 2,6 1
RSX 20080 RS l 80 55 50 27 12,4 7,0 22 20 14 4 0,9 1
Milling Cutters
Identification Details
RSX F 12 040 R S
Cutter Fine Pitch Insert Cutter Cutting Metric
Series Type Size Diameter Direction
Inserts
Application Grade
High Speed/Light Cut
General Purpose P
IC±0,025
Roughing P
M K
Dimens.
Milling Cutters
ACM100
ACM200
ACM300
ACP200
ACK300
Spare Parts
Wrench Screw
Applicable
Cutters
G23
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness
and enhanced accuracy.
The double-side inserts are flexible and reduces
costs.
Large Line-up
Diameter from Ø 25 mm to Ø 200 mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, H
Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø 25–Ø 80 2–5
Shank
☞ H14 Medium Pitch DFCM 09000 E Ø 32–Ø 80 3–7
Standard Pitch DCF 09000 RS Ø 50–Ø 200 4–8
Shell Medium Pitch DFCM 09000 RS Ø 50–Ø 200 5–12
Fine Pitch DFCF 09000 RS Ø 50–Ø 200 6–16
90 Degree Accuracy
Milling Cutters
Comp. B
25µm
Comp. C
24µm
Shell type: ø 63 mm
Number of passes (1 pass = 0.30 mm)
Suitable Applications
Face milling Shoulder milling Slot milling Side face milling
L XNMU0606__PNER-L
XNMU0606__PNER-G
G XNMU0606__PNER-H
H
Sharpness
Strength high
Chipbreaker
Milling Cutters
Feature Low cutting force General purpose Strong edge
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
G25
Sumi Dual Mill
DFC(M/F) 09000RS Type
Body – Shell type Rake Radial –9° Max. ap: 6 mm
Angle Axial –5°
Body – Dimensions
Sumi Dual Mill DFC type, Standard Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFC 09050RS l 50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
09063RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
09080RS 80 55 50 27 12,4 7 22 20 14 5 1,0 1
DFC 09100RS 100 70 50 32 14,4 8 26 46 - 6 1,4 2
09125RS 125 80 63 40 16,4 9 29 52 29 7 2,8 1
09160RS 160 130 63 40 16,4 9 29 90 - 8 4,6 3
DFC 09200RS q 200 150 63 60 25,7 14 35 135 - 10 5,7
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
RE
XNMU 060604 PNER-L 0,4
060608 PNER-L 0,8
XNMU 060604 PNER-G 0,4
060608 PNER-G 0,8
060612 PNER-G 1,2
060616 PNER-G 1,6
XNMU 060608 PNER-H 0,8
060612 PNER-H 1,2
060616 PNER-H 1,6
Milling Cutters
Application Examples
Work piece Sumitomo Comp. Work piece Sumitomo Comp.
Workpiece material: Breaker G Workpiece material: Breaker G
Steel (HRB 269-330) Grade ACP200 S235 (Carbon steel) Face Grade ACP200
milling
vc (m/min) 226 200 vc (m/min) 180 180
vf (mm/min) 1260 vf (mm/min) 1092 910
ft (mm/t) 0,28 0,2 ft (mm/t) 0,3 0,2
ap (mm) 2 2 ap (mm) 2 x 2 mm 2 x 2 mm
ae (mm) 5 5 ae (mm) 50 50
Dry or Wet Wet Wet Dry or Wet Dry Dry
Tool diam. Ø 80 Tool diam. Ø 63 mm 63 mm
No. of Teeth 5 No. of Teeth 4 5
Efficiency: Efficiency:
Result Result
158 % achieved 120 % achieved
Evaluation Wear resistance, efficiency Evaluation Wear resistance, efficiency
G27
”Wave Mill” Series
WFX Type
General Features
Wave Mill WFX type for shoulder milling is a screw-locking
type cutter capable of using four corners.
Ideal cutting edge design delivers good squareness.
Series expansion with the high-feed WFXH type and the
WFXC type for chamfering.
A comprehensive lineup that covers a wide variety of appli-
cations.
WFX
WFXH WFXC
Shoulder Milling
45°
15°
High-Feed Chamfering
2-3 20–40
Mo-
10mm
6mm
Shell
Type
WFXH 12000 M 3 40
WFXC 08000 E 1-2 8–16
Type
Chamfering
☞H16/17
Inserts
The convex shape ensures the cutting edge strength.
Cat. No. RE0,2 RE0,4 RE0,8 RE1,2 RE1,6
The flat shape minimises differences in step levels.
SOMT 0803_ _PZER-L l l
0803_ _PZER-G l l l WFX08000 type insert
Conventional WFX (General Purpose
Type 0803_ _PZER-H l l G type chipbreaker)
SOET 0803_ _PZER-G l l l
Large level difference Small level difference
0803_ _PZFR-S l l l
and rough surface and smooth surface SOMT 1204_ _PDER-L l
1204_ _PDER-G l l l l
1204_ _PDER-H l WFX12000 type insert
The wiper edge function improves the surface roughness. SOET 1204_ _PDFR-S l
(General Purpose
G type chipbreaker)
Comp. A (8 mm)
Total Shoulder Height (mm)
Total Shoulder
(8 mm)
Height
2nd Step
8 mm
(8 mm)
3rd Step
0 mm Work Material: C50
-60 -30 0 30 (µm) Tool: WFX12100RS (Ø 100 mm x 5 teeth)
Deviation (µm) Cutting Width 20mm Cutting Conditions: vc = 200m/min, ap = 8,0 mm x 3 times
ft = 0,15mm/t, ae = 20 mm
Grade Selection
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide
K
P Coated Carbide
Coated Carbide
M N
S
Milling Cutters
Carbide
CVD PVD
Chipbreaker Selection
Good
G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Wiper Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material- Heavy Interrupted
Low rigidity Milling General to Precision Finishing Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel
Wiper Insert
Optimised wiper edge shape provides superior surface roughness.
M Class Insert Wiper inserts are single-cornered.
Attach the wiper insert so that the chamfered
Wiper inserts are corner is in location shown in the figure.
0,15 mm
G29
”Wave Mill” Series
WFX(M/F) 08000 RS Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy
Fig. 1 Fig. 2
ACP300
ACP200 R0,8
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <6
ACP300
3,3 3,175
ACK200 Roughing PM PM K M
S
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <6
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
Milling Cutters
12160 RS 160 130 63 40 16,4 9,5 29 88 - 12 4,7 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Cutters ≥ Ø160 do not have coolant holes.
ACK200 Roughing PM PM K M
S
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <10
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
Spare Parts
Shim Shim Screw Insert Screw Insert Wrench Wrench (Shim) Insert Screw Shim Screw
Insert Shim
G31
”Sumi Dual Mill” Series
TSX Type
General Features
High-efficient and high precision tangential shoulder milling
cutter with tangentially mounted carbide inserts.
Characteristics
l Tough & Sharp cutting edge
Tangentially mounted carbide insert design and optimized edge
geometry realize extremely tough and sharp cutting action.
Product Range
Diameter Range / No of Teeth
Cat. No. Series Shape
Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
TSX 08000RS Standard Pitch 4 5 6
Shell Type
Good
General Purpose
ACP100 L
C (Standard)
P ACP200
ACP300
P
H
M ACM200 C
Cutting Edge Strength High
P ACM300
Inserts
K ACK200 C
P ACM300 LNEX1306__PNER-G
LNEX1306__PNER-H
Milling Cutters
P PVD C CVD
Chipbreaker Lineup
Work Material
Chipbreaker
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
Suitable Applications
Face milling Shoulder milling Slot milling Side face milling
G33
”Sumi Dual Mill” Series
TSX(F) 08000 RS
Body - Shell Type Rake Radial –20°
8 mm P
Angle Axial –6° 90°
Inserts
Application Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
Milling Cutters
RE
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
RE
LNEX 080404 PNER-L 0,4
080408 PNER-L 0,8
9,3
Milling Cutters
13125 RS 125 80 63 40 16,4 9,0 29 52 29 10 2,57 1
13160 RS 160 130 63 40 16,4 9,0 29 90 - 12 5,02 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø 80: M12 x 30 ~ 35 mm, Ø 100: M16 x 40 ~ 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.
Inserts
Application Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
RE RE
LNEX 130604 PNER-L 0,4
130608 PNER-L 0,8
LNEX 130604 PNER-G 0,4
130608 PNER-G 0,8
130616 PNER-G 1,6
12,6
G35
”Sumi Power Mill”
PWS (-F) Type
Features
l Smooth and stable performance under rough milling conditions
Tangentially mounted inserts, offering positive rake angle and unique curved
cutting edge, realize stable and long lasting smooth cutting actions.
l Precision 4 cutting edge inserts
The 4 cutting edge inserts offer maximum cost performance.
l Less vibration under unstable condition
Optimized variable pitch design of the serrated inserts minimizes vibration
during unstable conditions.
l Tough and durable body
Cutter body shows excellent toughness and durability through special steel
and surface treatment.
Comparison of Cutting Edge Stability (Type G) Serrated Insert Application Guidance (Type R)
1000
Insert 1
Insert 2 Setting
800
Insert 3
3x 4x instruction:
breakage Please use two
good different serrated
4x
Cutting length (mm)
Milling Cutters
4160 RS p 160 100 63 40 88 16,4 9,5 29 10 4,1 4
Inserts
Application Coated Carbide Fig. 6 R0,8 Fig. 7 R0,8
High speed/Light cut P K
General purpose P
M M K 176 176
Roughing P
M
P
M K
ACP100
ACP200
ACP300
ACK200
ACK300
ø4,6 ø4,6
Cat. No. Application Remarks Fig.
13
Delivery on request
G37
"Wave Mill" Series
WEZ Type
New
General Features
l Supports Various Machining Operations
Applicable to various machining applications, the cutter lineup
includes diameters of Ø 14 mm to Ø 160 mm, enabling large
ramping.
l Excellent Machining Quality
With a combination of optimised cutting edge shape and
high-precision molding technology, superb wall surface ac-
curacy and surface finish qualitiy are achieved.
Product Range
Diameter Range (mm) / No of Teeth
Type
Cat. No.
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
6, 9, 8, 10
WEZ 17000RS 3, 4 3, 5 4, 6 4, 7 5, 8
11 12
6, 9, 8, 10
WEZ 17000R (Inch) 4, 7 5, 8
11 12
2, 3*, 2, 3, 4,
WEZ 11000E 1 2* 2 2*, 3* 3 4 4 5 2, 4, 6 5, 7 8 10
4* 5*
WEZ11 type
Milling Cutters
AOET 1705_ _ PEER-P32 m m m m
AOET 1705_ _ PEFR-S m l l m
(6 mm)
18mm
15
Shoulder Height
2. Cut
(6 mm)
10 12mm
3. Cut 10
(6 mm) 5
5 6mm 0
-5
4. Cut -10
(6 mm) (µm)
0 0mm
0mm Ra = 0,5 µm, Rz = 3,3 µm Ra = 1,2 µm, Rz = 5,1 µm
ap
-0,01 0 0,01 0,02 0,03 0,04 0,05
Deviation (mm) Cutting Width (mm)
ae
Machine: Vertical Machining Centre BT40,
Work Material: C50
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOMT11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 6 mm x 4 passes, ae = 5 mm, dry
Quiet
Machine: Vertical Machining Centre BT40,
Work Material: C50
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOMT11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 8 mm, ae = 5 mm, dry
WEZ Competitor
G39
"Wave Mill" Series
WEZ Type
High-precision Ground Class Insert with Excellent Sharpness
Ground Finish on Cutting Edge and Guide Face Cutting edge flank
The guide face has a ground finish as well as the cutting edge,
minimizing corner difference when mounting on the body.
Stable runout precision and machining qualitiy.
Guide face
P Type
Chipbreaker for wall surface squareness equivalent to solid endmills
24mm
shape optimised for each cutter
1. Cut
diameter while maintaining the WEZ (8 mm)
Shoulder Height (mm)
20 Solid
F type chipbreaker's sharpness.
Shoulder Height
Endmills 16mm
2. Cut
Enables wall surface square- (8 mm)
10
ness equal to solid endmills 8mm
Deviation (mm) ae
Cutting Width (mm)
P Type Chipbreaker Selection
Cutter Diameter (mm) Machine: Vertical Machining Centre BT50,
Cat. No. Work Material: C50
=>
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-P20 (ACU2500)
AOET11T3_ _PEER-P_ _ -P16 -P20 – -P25 – Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes,
ae = 1 mm, dry
AOET1705_ _PEER-P_ _ – -P25 -P32 –
S Type
Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance
WEZ Competitor A Competitor B
G40
"Wave Mill" Series
WEZ Type
Insert Grades Selection Guide Coating Features
Newly developed general-purpose ACU2500 grade New Absotech TM (absolute technology) coating technology that
suitable for various work materials has been released. realises absolute stability.
Enhanced lineup of coatings, cemented carbide and
cermet for milling steel, stainless steel, cast iron and CVD&9'
aluminum alloy. Special Surface Treatment
Suppresses thermal cracking by in-
troducing high compressive stress,
Al2O3 resulting in chipping resistance
more than twice as good as con-
ISO Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting ventional types
Crystal Orientation Control Al2O3
ACP2000 C
By controlling the growth direction,
Coated Carbide
P
Grades: ACP2000, ACK2000
ACM200 C
P ACM300 PVD39'
New Super Multi-Layered
ACK2000 C
Coated Carbide
Composition
Higher hardness and twice the con-
P ACK3000 ventional wear resistance due to a
fine crystal structure AlTiCrBN-ba-
P ACU2500 sed nano-layered coating.
Film
Coated Carbide
P DL2000 QP
Cross Section
of Cutting Edge High Adhesion Strength
Significantly improved coating ad-
Coating
Carbide
Milling Cutters
C : CVD P : PVD Carbide
Substrate Grades: ACU2500, ACP3000, ACK3000
Coating Thick-
ISO Grade Features
ness (µm)
General purpose grade applicable to steel and cast iron.
Adopts a carbide substrate with excellent fracture resistance and wear resistance plus a new coating
ACU2500 3
with excellent wear resistance and chipping reistance, realising stable long tool life with various work
material grades.
Stable long tool life with high-speed machining is realised by adopting a new coating and a tough carbide
ACP2000 10
substrate with excellent thermal crack resistance.
Adopts a very tough carbide substrate plus a new coating with excellent wear resistance and chipping
ACP3000 3
resistance, realising stable long tool life for wet machining of steel in particular.
Thanks to the excellent thermal crack resistance conferred by high termal conductivity and the impoved
T2500A – toughness due to the finer and more uniform structure, this cermet grade achieves high levels of fracture
resistance and wear resistance.
Realises superb stability in machining of high-hardness stainless steel, due to a high-strength carbide
ACM200 6
substrate and highly wear-resistant coating.
Realises superb stability in machining of stainless steel, due to a high-strength carbide substrate and
ACM300 3
highly chipping-resistant coating.
Stable long tool life with high-speed machining of cast iron is realised by adopting a new coating with
ACK2000 10
excellent thermal resistance and a tough carbide substrate.
Adopts a carbide substrate with excellent wear resistance plus a new coating with excellent wear resistance
ACK3000 3
and chipping resistance, realising stable long tool life in dry machining of cast iron.
DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion
DL2000 0,5
resistance.
H20 – Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.
G41
"Wave Mill" Series
WEZ Type
Recommended Cutting Conditions
10 mm
WEZ11 Type
Cutter: WEZ 11020 E03 3 mm
Insert: AO_T11T3 type
Cutting Data: ap = 3 mm, ae = 10 mm, dry Min. - Optimum - Max.
Grade
Chipbreaker
ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 270–320–370 300–350–400 250–300–350 230–280–330
„
, <0, 45%C, annealed 190 G 170–220–270 200–250–300 150–200–250 130–180–230
„
, <0, 45%C, tempered 250 G 140–180–220 160–200–245 120–160–200 105–145–185
„
, <0, 75%C, annealed 270 G 110–145–175 130–165–195 100–130–165 85–115–150
„
, <0, 75%C, tempered 300 G 70–90–110 80–100–120 60–80–100 50–70–90
P Low alloyed steel, annealed 180 G 160–205–255 190–235–280 140–190–235 120–170–215
„
, tempered 275 G 90–120–150 110–135–165 80–110–140 70–100–125
„
, tempered 300 G 85–110–130 100–125–150 75–100–125 65–90–115
„
, tempered 350 G 60–80–100 70–90–110 50–70–90 45–65–85
High alloyed and tool steel, annealed 200 G 140–180–220 160–200–245 120–160–205
„
, tempered 325 G 55–70–85 60–80–100 50–65–80
Stainless steel, ferritic/martensitic, annealed 200 G 110–140–170 140–170–190 90–110–140
M „
, martensitic, tempered 240 G 100–125–150 125–150–170 80–100–125
„
, austenitic, plunged 180 G 120–150–180 150–180–200 100–120–150
Grey cast iron G 150–200–250 250–300–350 170–220–270
K G 90–120–150 150–180–210 100–130–160
Nodular cast iron
High tempered resist. alloys, Fe based, annealed G 30–40–55 35–45–60 25–35–50
S „
, hardened G 60–80–100 70–90–110 50–70–90
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
Milling Cutters
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.
WEZ17 Type 16 mm
G42
"Wave Mill" Series
WEZ Type
Ramping / Helical Milling Upper Limits
Ramping Flat Bottom Machining Machining with Prepared Hole
Pitch Pitch
RPMX
DC DC DC
Work Diameter Work Diameter
WEZ11 Type
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
14 13,2 25,3 8,4 23,1 5,9 19,0 1,9
16 10,5 29,3 7,6 27,0 5,6 21,7 1,5
18 8,1 33,3 6,7 30,9 5,0 25,2 1,4
20 6,5 37,3 6,0 34,9 4,6 29,1 1,3
22 5,3 41,3 5,4 38,8 4,3 32,9 1,3
25 4,1 47,3 4,8 44,8 3,9 38,9 1,3
28 3,4 53,3 4,4 50,7 3,6 44,9 1,3
30 3,0 57,3 4,2 54,7 3,5 48,8 1,3
32 2,7 61,3 4,0 58,7 3,3 52,8 1,2
35 2,3 67,3 3,8 64,6 3,1 58,8 1,2
40 1,8 77,3 3,4 74,6 2,9 68,8 1,2
50 1,2 97,3 3,0 94,6 2,6 88,8 1,1
Milling Cutters
63 0,8 123,3 2,8 120,5 2,5 114,7 1,1
WEZ17 Type
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
25 10,8 47,3 13,0 41,0 8,3 33,1 1,8
28 8,1 53,3 11,1 46,9 7,5 39,0 1,8
30 7,0 57,3 10,2 50,9 7,0 43,0 1,8
32 6,1 61,3 9,5 54,9 6,7 47,0 1,7
35 5,1 67,3 8,7 60,8 6,2 53,0 1,7
40 4,0 77,3 7,7 70,8 5,7 63,0 1,7
50 2,5 97,3 6,5 90,7 5,0 83,0 1,6
63 1,8 123,3 5,6 116,7 4,5 109,0 1,6
* The table above shows values with nose radius 0,8 mm
ae
Type Max. ae (mm)
WEZ11 3
WEZ17 5
G43
"Wave Mill" Series
WEZ 11000 R(S)
New
Rake Radial -7° – -11° 10 mm
Angle Axial 14° – 15° 90°
Fig. 1 Fig. 2 Fig. 3
DCSFMS DCSFMS
DCSFMS
DCB DCB
DCB
KDP
KDP
KDP
KWW KWW KWW
CBDP
CBDP
CBDP
LF
LF
LF
D3
D2 D2
D1 D1 D1
DC DC DC
ACU2500
ACP2000
ACP3000
ACK2000
ACK3000
ACM200
ACM300
RE
DL2000
T2500A
Cat. No.
(mm)
H20
AOMT 11T302PEER-G l l l l l l l – – l 0,2
11T304PEER-G l l l l l l l – – l 0,4
11T308PEER-G l l l l l l l – – l 0,8
11T312PEER-G l l l l l l l – – l 1,2
11T316PEER-G l l l l l l l – – l 1,6
11T320PEER-G l l l l l l l – – l 2,0
11T324PEER-G l l l l l l l – – l 2,4
11T330PEER-G l l l l l l l – – l 3,0
11T332PEER-G l l l l l l l – – l 3,2 RE
AOMT 11T304PEER-H l l l l l l l – – – 0,4
11T308PEER-H l l l l l l l – – – 0,8
7,5
11T312PEER-H l l l l l l l – – – 1,2
20°
11T316PEER-H l l l l l l l – – – 1,6
AOET 11T302PEER-F m – – – – – – – – – 0,2 12,8 3,6
11T304PEER-F l – – – – – – – – – 0,4
11T308PEER-F l – – – – – – – – – 0,8
11T312PEER-F m – – – – – – – – – 1,2
AOET 11T302PEER-P16 m – – – – – – – – – 0,2
11T304PEER-P16 m – – – – – – – – – 0,4
11T308PEER-P16 m – – – – – – – – – 0,8
11T312PEER-P16 m – – – – – – – – – 1,2
11T302PEER-P20 m – – – – – – – – – 0,2
11T304PEER-P20 m – – – – – – – – – 0,4
Milling Cutters
11T308PEER-P20 m – – – – – – – – – 0,8 L: Low cutting force
G: General purpose
11T312PEER-P20 m – – – – – – – – – 1,2 H: Strong edge
11T302PEER-P25 m – – – – – – – – – 0,2 F: Finishing
P: High-precision machining
11T304PEER-P25 m – – – – – – – – – 0,4 S: Non ferrous metals
11T308PEER-P25 m – – – – – – – – – 0,8
11T312PEER-P25 m – – – – – – – – – 1,2 *P16 is applicable to cutter diameters Ø 14 mm
and Ø 16 mm.
AOET 11T302PEFR-S – – – – – – – m m – 0,2 *P20 is applicable to cutter diameters Ø 18 mm,
11T304PEFR-S – – – – – – – l l – 0,4 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T308PEFR-S – – – – – – – l l – 0,8 Ø 28 mm.
11T312PEFR-S – – – – – – – m m – 1,2
– = Not available
Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT11T330PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
(4) After tightening, check that there are no gaps Standard: R = 1 mm
between the surfaces.
C: Chamfer
R: Radius
Wrench
Gap
Insert Body
G45
"Wave Mill" Series
WEZ 17000 R(S)
New
Rake Radial -4° – -9° 15 mm
Angle Axial 10° – 15° 90°
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
DCSFMS DCSFMS DCSFMS DCSFMS
DCSFMS
DCB DCB DCB ø66.7
DCB
KDP
KDP
KDP
4-ø14
KDP
KWW KWW KWW KWW DCB
KDP
KWW
CBDP
CBDP
CBDP
CBDP
CBDP
LF
LF
LF
LF
LF
D3
D2 D2
D1 D1 D1
D1 D1
DC DC DC DC
DC
l
WEZ 17080R04 m *80 55 50 25,4 9,5 6,0 25 20 14 – 4 1,10 1
17080R07 m *80 55 50 25,4 9,5 6,0 25 20 14 – 7 1,06 1
17100R05 m *100 70 63 31,75 12,7 8,0 32 46 27 18 5 2,08 2
17100R08 m *100 70 63 31,75 12,7 8,0 32 46 27 18 8 2,07 2
17125R06 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 6 3,09 1
Inch
ACU2500
ACP2000
ACP3000
ACK2000
ACK3000
ACM200
ACM300
RE
DL2000
T2500A
Cat. No.
(mm)
H20
AOMT 170502PEER-L l – l – l l l – – l 0,2
170504PEER-L l – l – l l l – – l 0,4
170508PEER-L l – l – l l l – – l 0,8
170512PEER-L l – l – l l l – – l 1,2
170516PEER-L l – l – l l l – – l 1,6
AOMT 170502PEER-G l l l l l l l – – l 0,2
170504PEER-G l l l l l l l – – l 0,4
170508PEER-G l l l l l l l – – l 0,8
170512PEER-G l l l l l l l – – l 1,2
170516PEER-G l l l l l l l – – l 1,6
170520PEER-G l l l l l l l – – l 2,0
170524PEER-G l l l l l l l – – l 2,4 RE
170530PEER-G l l l l l l l – – l 3,0
170532PEER-G
10,5
l l l l l l l – – l 3,2
170540PEER-G – – 4,0
20°
l l l l l l l l
170550PEER-G l l l l l l l – – l 5,0 19,5 5,5
170564PEER-G l l l l l l l – – l 6,4
AOMT 170504PEER-H l l l l l l l – – – 0,4
170508PEER-H l l l l l l l – – – 0,8
170512PEER-H m l l l l l l – – – 1,2
170516PEER-H l l l l l l l – – – 1,6
AOET 170502PEER-F m – – – – – – – – – 0,2
170504PEER-F l – – – – – – – – – 0,4
Milling Cutters
170508PEER-F l – – – – – – – – – 0,8
170512PEER-F m – – – – – – – – – 1,2
AOET 170502PEER-P25 m – – – – – – – – – 0,2
170504PEER-P25 m – – – – – – – – – 0,4
170508PEER-P25 m – – – – – – – – – 0,8
170512PEER-P25 m – – – – – – – – – 1,2 L: Low cutting force
170502PEER-P32 m – – – – – – – – – 0,2 G: General purpose
H: Strong edge
170504PEER-P32 m – – – – – – – – – 0,4 F: Finishing
170508PEER-P32 m – – – – – – – – – 0,8 P: High-precision machining
S: Non ferrous metals
170512PEER-P32 m – – – – – – – – – 1,2
AOET 170502PEFR-S – – – – – – – m m – 0,2 *P25 is applicable to cutter diameters Ø 25 mm
170504PEFR-S – – – – – – – l l – 0,4 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170508PEFR-S – – – – – – – l l – 0,8 Ø 32 mm and Ø 35 mm.
170512PEFR-S – – – – – – – m m – 1,2
– = Not available
Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT170530PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
(4) After tightening, check that there are no gaps Nose radius = 4,0 mm: C = 2 mm
between the surfaces. (AOMT170540PEER)
Nose radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Wrench Nose radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm
C: Chamfer
R: Radius
Gap
Insert Body
G47
”Wave Mill” Series
WEX (-F) Type
5 mm 90° 10 mm 90° 14 mm 90°
15°
Milling Cutters
7,20 2,52
Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
M K M K
High Speed / Light cut P K S N N High Speed / Light cut P K S N N
M M M M
General Purpose P K S S N General Purpose P K S S N
M M
Roughing P P K S Roughing P P K S
ACM200
ACM300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Radius
DL1000
Radius
Cat. No. Cat. No.
RE RE
H1
H1
AXMT 060204 PDER-L m m m 0,4 AXMT 170508 PEER-L m – – 0,8
060208 PDER-L m m m m m m m 0,8 AXMT 170504 PEER-G m – – 0,4
060212 PDER-L m m m m m m m 1,2 170508 PEER-G – – 0,8
AXMT 060204 PDER-G m m m m 0,4 170512 PEER-G m m – – 1,2
060208 PDER-G m m m 0,8 170516 PEER-G m m – – 1,6
060212 PDER-G m m m m m 1,2 170520 PEER-G* m – – 2,0
AXMT 060204 PDER-H m m m 0,4 170530 PEER-G* – – 3,0
060208 PDER-H m m 0,8 AXMT 170508 PEER-H – – 0,8
060212 PDER-H m m m m m m m 1,2 170512 PEER-H l l l – – 1,2
AXMT 123504 PEER-G – – 0,4 AXMT 170504 PEER-E – – 0,4
123508 PEER-G – – 0,8 170508 PEER-E p – – 0,8
123512 PEER-G – – 1,2 170512 PEER-E – – 1,2
AXMT 123504 PEER-H – – 0,4 170516 PEER-E m – – 1,6
170520 PEER-E* m – – 2,0
123508 PEER-H – – 0,8
170530 PEER-E* – – 3,0
123512 PEER-H m – – 1,2
AXMT 170508 PEER-EH p – – 0,8
AXMT 123504 PEER-E – – 0,4
AXET 170502 PEFR-S – – – – – – – 0,2
123508 PEER-E p – – 0,8
170504 PEFR-S – – – – – – – 0,4
123512 PEER-E – – 1,2 170508 PEFR-S – – – – – – – 0,8
AXMT 123508 PEER-EH p – – 0,8
AXMT 060202 PDFR-S – – – – – – – m m 0,2 * Cutter body modification is required. ☞ H36
– Unable to produce
AXET 123502 PEFR-S – – – – – – – 0,2
123504 PEFR-S – – – – – – – L – Low cutting force
0,4 – General type
G
123508 PEFR-S – – – – – – – 0,8 H – Strong cutting edge
Spare Parts E – For stainless steel
EH – Strong edge for stainless steel
Screw Wrench S – For aluminium
Applicable
Endmill
Identification Details
WEX 2 016 F
BFTX 01804 IP TRX 06 IP 0,5 WEX 1000 F Cutter 2000 Cutter Shell
BFTX 0306 IP TRDR 08 IP 2,0 WEX 2000 F Series Series Diameter Type
BFTX 0409 IP TRDR 15 IP 3,0 WEX 3000 F
G48 = Euro stock q = Delivery on request ☞ H34-36 Recommended Tightening Torque (N·m)
m = Japan stock p= To be replaced by new item
Wave Repeater Mill
WRX (-F) Type
18–36 27–53
mm
90° mm
90°
Stock
Cat. No. of cut of of tive Cat. No. of Cut of of tive
(ap) øD ød1 ød2 a b l 1 l l teeth rows teeth (ap) øD ød1 ød2 a b l 1 l l teeth rows teeth
WRX2040RH18F16 q 18 40 16 9 8,4 5,6 50 39 18 10 2 5 WRX3050RH27F22 q 27 50 22 11 10 6,3 50 36 20 8 2 4
Inserts (Same as for Wavemill WEX 2000 Type) Inserts (Same as for Wavemill WEX 3000 Type)
Milling Cutters
Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N N High Speed / Light cut P K M
S
K
N N
General Purpose P K M
S
M
S N General Purpose P K M
S
M
S N
Roughing P P K M
S Roughing P P K M
S
ACM200
ACM300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius Radius
DL1000
DL1000
Cat. No. Cat. No.
RE RE
H1
H1
AXMT 123504 PEER-G – – 0,4 AXMT 170508 PEER-L m – – 0,8
123508 PEER-G – – 0,8 AXMT 170504 PEER-G m – – 0,4
123512 PEER-G – – 1,2 170508 PEER-G – – 0,8
AXMT 123504 PEER-H – – 0,4 170512 PEER-G m m – – 1,2
123508 PEER-H – – 0,8 170516 PEER-G m m – – 1,6
170520 PEER-G* m – – 2,0
123512 PEER-H m – – 1,2
170530 PEER-G* – – 3,0
AXMT 123504 PEER-E – – 0,4
AXMT 170508 PEER-H – – 0,8
123508 PEER-E p – – 0,8 170512 PEER-H – – 1,2
l l l
123512 PEER-E – – 1,2 AXMT 170504 PEER-E – – 0,4
AXMT 123508 PEER-EH p – – 0,8 170508 PEER-E p – – 0,8
AXET 123502 PEFR-S – – – – – – – 0,2 170512 PEER-E – – 1,2
123504 PEFR-S – – – – – – – 0,4 170516 PEER-E m – – 1,6
123508 PEFR-S – – – – – – – 0,8 170520 PEER-E* m – – 2,0
– Unable to produce 170530 PEER-E* – – 3,0
– Low cutting force
L AXMT 170508 PEER-EH p – – 0,8
G – General type AXET 170502 PEFR-S – – – – – – – 0,2
H – Strong cutting edge 170504 PEFR-S – – – – – – – 0,4
E – For stainless steel 170508 PEFR-S – – – – – – – 0,8
EH – Strong edge for stainless steel
S – For aluminium * Cutter body modification is required. ☞ H36
Spare Parts Identification Details
Screw Wrench WRX 20 40 R H 18 F 16
Applicable
Tool Inner Arbor
Endmill Insert øD Cutting coolant Cutting Type
Size Direction Edge Arbor
Length Diameter
BFTX 0306 I P TRDR 08 I P 2,0 WRX 2_ _ _ _ RH_ _F_ _
E - Straight Shank
BFTX 0409 I P TRDR 15 I P 3,0 WRX 3_ _ _ _ RH_ _F_ _ W - Weldon Shank
F - Shell Type
☞ H44-47 G49
”Sumi Power Mill”
PWC Type
Approach angle : 88°
Powerful Tangential Milling System for Cast Iron Axial rake angle : + 5°
Radial rake angle : - 5°
l————————––——l
Cutting speed (m/min) l—————————l
100 150 200 250 300 100 150 200 250
3,0
l————————––——l
Feed rate (mm/tooth) l—————————l
0,1 0,2 0,3 0,4 0,5 0,05 0,1 0,2 0,25 0,3 PWC (F) 4000 BFTX 0412 N TTX 15 W
Grade ACK200, ACK300
Geometry Advantages
l High volume insert capacity
The tangential orientation of the strong carbide inserts increases the
number of cutting edges (eg 3 edges /inch) maximising edge contact
with the workpiece.
Milling Cutters
Rake angle Wiper width = 2,4 mm
G type : 20°
H type : 15°
Inserts
G type insert H type insert
for light cutting with strong cutting edge
184°
ACK200
ACK300
ACK200
AC211 Excellent wear resistance with fine Ti-based and tough
ACK300 ACK200
Al2O3 CVD coating
General cutting
Excellent toughness with fine grain carbide substrate.
ACZ310
ACK300
General to heavy cutting
ACK300 Cr added new PVD coating could improve hardness
and oxidation resistance.
Chipping Resistance (Good)
G51
Shoulder Mill
CNP / CNPF Type
Approach angle : 90°
Shoulder Milling for Steel, Stainless Steel & Cast Iron Axial rake angle : + 10° – 17°
Radial rake angle : + 10° – 16°
Inserts
Fig. 1 Fig. 2
Spare Parts
Application Coated Carbide Cutter Screw Wrench
High Speed / Light cut P P
M
P
M K
General Purpose P
M
P
M K
Roughing K 3,0
Cat. No. ACP100 ACP200 ACP300 ACK200 ACK300 Fig.
CNMU 130608 N-G p p p p p CNP-(F) 13000 BFTX 0412 N TTX 15 W
1.
130608 N-H p p p p p
CNMQ 130608 N
2.
130616 N p p p p p
G: General purpose
H: Strong cutting edge
Recommended Cutting Conditions [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]
Insert Type CNMU / CNMQ 1306 N / -G/ -H
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Low Low Stainless steel
Material Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron cast
Type austenitic martensitic iron Cast iron cast iron
steel steel
vc 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
CNP 13000 ft 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,25 0,1 – 0,2 – 0,25 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
ap ~ 10 ~ 10 ~ 10 ~ 10 ~ 10
G52 l=
m
Euro stock
= Japan stock
p= To be replaced by new item Recommended Tightening Torque (N·m)
”Metal Slash Mill”
MSX Type
High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron
1,5 mm 20°
2,0 mm 20°
2,5 mm 20°
(MSX 08000 ) (MSX 12000 ) (MSX 14000 )
Fig. 1 Fig. 2
☞H8-10
Body
Dimensions (mm) No. of Helical Ramping Weight
Cat. No. Stock Boring Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 teeth øB
(max-min)
amax. (Kg)
MSX 08040 RS 40 37 45 16 8,4 5,6 18 13,5 9 4 65 ~ 78 1°30ʹ 0,2 1
MSX 12050 RS 50 47 50 22 10,4 6,3 20 18 11 4 78 ~ 99 2°30ʹ 0,3 1
12052 RS 52 47 50 22 10,4 6,3 20 18 11 4 82 ~ 103 2°00ʹ 0,3 1
12063 RS 63 60 50 22 10,4 6,3 20 18 11 5 104 ~ 125 1°30ʹ 0,4 1
12066 RS 66 60 63 27 12,4 7,0 25 20 13,5 5 110 ~ 131 1°00ʹ 0,4 1
MSX 14050 RS 50 47 50 22 10,4 6,3 20 17 11 3 73 ~ 98 3°30ʹ 0,3 1
14063 RS 63 60 50 22 10,4 6,3 20 18 11 4 99 ~ 124 2°00ʹ 0,6 1
14066 RS 66 60 63 27 12,4 7,0 25 13,5 20 4 107 ~ 132 2°00ʹ 0,7 1
14080 RS 80 76 63 27 12,4 7,0 25 13,5 20 5 133 ~ 158 1°30ʹ 1,2 1
MSX 14100 RS 100 96 63 32 14,4 8,5 32 - 44 6 173 ~ 198 1°00ʹ 1,8 2
Milling Cutters
(see tables)
BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08000RS
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12000RS
BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 MSX 14000RS
Remark: If depth-of-cut exceeds 5 mm, reduce recommended feedrates by 50 %.
The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.
G53
”Wave Mill” Series
WFXH Type
General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.
Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.
Chipbreaker Selection
Work Material P M K Steel, Stainless Steel, Cast Iron N Aluminium Alloy
Good
G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material Heavy Interrupted
Low rigidity Milling General to Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel
Programmed Programmed
Corner Radius Corner Radius
G54
”Wave Mill” Series
WFXH Type
Taper Cutting and Helical Milling
Minimum Diameter Maximum Diameter
ØD ØD
Ramping Angle
Milling Cutters
Maximum Width of Cut when Plunge Milling
Insert Max. Width of Cut
Cat. No. ae (max)
SOMT08 6 mm
SOMT12 10 mm
ae (max)
G55
”Wave Mill” Series
WFXH 08000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal
Body - WFXH08000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXH 08040 RS m 40 33 40 16 8,4 5,6 18 14 9 4 0,2
08050 RS m 50 41 40 22 10,4 6,3 20 18 11 5 0,3
08050 RSZ6 m 50 41 40 22 10,4 6,3 20 18 11 6 0,3
08063 RS m 63 50 40 22 10,4 6,3 20 18 11 6 0,5
Inserts are not included.
Identification Details
WFX H 08 040 R S - Z6
Milling Cutters
Cutter High Efficiency Insert Cutter Direction Metric Fine Pitch Type
Series Milling Size Diameter Type (Value is num-
ber of teeth)
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No.
RE
H1
G56 l=
m=
Euro stock
Japan stock
Recommended Tightening Torque (N·m)
”Wave Mill” Series
WFXH 12000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal
Body - WFXH12000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXH 12050 RS m 50 41 40 22 10,4 6,3 20 18 11 4 0,3
12063 RS m 63 50 40 22 10,4 6,3 20 18 11 5 0,4
Inserts are not included.
Identification Details
WFX H 12 050 R S
Milling Cutters
Cutter High Efficiency Insert Cutter Direction Metric
Series Milling Size Diameter Type
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No.
RE
H1
G57
Wavemill Series
WAX 3000 RS Type
16–18mm 90° PM K SN
╳ ╳ ╳ ╳
(Shellmill)
General Purpose N
Roughing
Dimensions (mm) APMX
Cat. No. DL1000 H1 RE
APMX INSL BS RE S D1
AECT 160404 PEFRA 18 16,4 1,4 0,4 5 4,4
D1
Spare Parts
Screw Insert Wrench
Applicable
Endmill
3,0
G58 l=
q=
Euro stock
Delivery on request
☞H39-40 Recommended Tightening Torque (N·m)
Wavemill Series
WAX 4000 RS Type
22–24mm 90°
(Shellmill
Milling Cutters
Inserts for WAX 4000 Type
Application DLC
Coated Carbide
High Speed / Light cut K
N N
General Purpose N
Roughing
Dimensions (mm) APMX
Cat. No. DL1000 H1 RE
APMX INSL BS RE S D1
AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6 D1
Spare Parts
Screw Insert Wrench
Applicable
Endmill
5,0
☞ H41 G59
Alnex
ANX Series
New
Features
l Drastically Reduced Runout Adjustment Time
Simple screw-fastening structure enables fine adjustments
to be made easily.
Product Range
Diameter Range (mm) / No of Teeth
Type
☞ H61
Milling Cutters
Type L G GX H — W
Edge Treatment
Cutting 25° 25°
25° 25° R0,4
25°
FA1
FA15'
R150
R150
Edge
R150
R150
5'
Shape
Low Cutting
Features Standard Long Edge High Strength
Force
Applica- Finishing / Light Roughing Corner Radius
General Purpose Wiper
tions Cutting
Edge *Edge length
6,0 mm 6,0 mm 9,0 mm 6,0 mm GX type = 9,0 mm
Length*
H
Sharpness
Roughing
Regrinding
Emphasis on fracture Portion
resistance
If you wish to use reground blades you shall use sets of blades with
Edge Stability Higher matching size of the same level in order to keep the balance.
G60
Alnex
ANX Series
Performances
High-Speed / High-Efficiency Cutting
Realizes ultra-high efficiency machining with vf = 30.000 mm/min
35.000
30.000
25.000
15.000
10.000
Comparison: Cutter Diameter Ø 100 mm
Spindle Speed Feed Rate 5.000
Number of Teeth
min-1 vf (mm/min)
0
ANX Series 18.000 18 32.400 Competitor
ANX Series
Competitor 9.500 12 11.400
Milling Cutters
Blade
Adjustment Screw
ANX Series Adjustment: 1st time
(Ø 100, 18 teeth)
0 10 20 30 40 (min)
Chip Control
Blade-Through Coolant Chip Breaking
3 mm 3 mm
G61
Alnex
ANXS 16000 R(S)
New
Rake Radial +5° 3 mm
Angle Axial +5° 90°
Fig. 1 DCSFMS Fig. 2 DCSFMS
DCB DCB
KWW KWW
CBDP
KDP
CBDP
KDP
LF
LF
D2 D1
D1 DC
DC DCX
DCX
CBDP
KDP
LF
D2
D1
DC
DCX
Milling Cutters
16160R28 m 158 160 80 63 38,1 15,9 10 42,5 55 30 28 2,6
Blades are sold separately. If using a blade for corner radius machining (ANB1604R), DC = DCX.
G63
Alnex
ANX Series
Blades
Application SUMIDIA
High Speed / Light Cut
Fig. 1 Fig. 2
General Purpose
16 16
Roughing
6,0 9,0
Cutting
Cat. No. DA1000 Edge
Wiper Edge
Applications Fig.
Shape
Length Fig. 3 Fig. 4
16 16
ANB 1600R-L m 6,0 Linear Low Cutting Force 1 6,0 R0,4
1600R-G m 6,0 Arc-Shaped General Purpose 1
1600R-H m 6,0 Arc-Shaped Strong Edge 1
1600R-GX m 9,0 Arc-Shaped Long Edge 2
1604R m 6,0 Linear Corner Radius 3 Wiper Blade
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.
4 Using the provided wrench for the height adjustment screw, set the
height to your predetermined value. 4
Adjust
5 Fully tighten the clamp bolt (recommended torque is 2 N·m). height
6 Use 1 blade as a datum point and adjust all blade heights to match. 5
Final tighten
7 After tightening, verify that there is no gap between the seat and blade. (2N·m)
Balance Adjustments
The cutter comes pre-balanced to a G 6,3 specification.
Under normal circumstances, it is not necessary to adjust the balance
Milling Cutters
of the cutter.
BXH0825-D13 8 25 13 15 ANXS16040RS_ _
BXH1030-D16 10 30 16 25 ANXS16040RS_ _ , ANXS16063RS_ _
ØD
BXH1235-D18 12 35 18 40 ANXS16063R_ _
L
BXH1235-D33 12 35 33 50 ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _
BXH1635-D40 16 35 40 100 ANXS16100R(S)_ _
BXH2036-D50 20 36 50 200 ANXS16125R(S)_ _ , ANXA16160R(S)_ _
Other Precautions
- Please use only Sumitomo genuine parts.
- Please regularly replace clamp bolts.
- If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use dummy
blades (set height well below effective blades).
- Please do not operate after releasing the interlock or opening the cover.
- Please avoid use and consult with Sumitomo if you mistakenly crash the body.
- As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so
please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into
machine tool.
G65
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy
Fig. 1 Fig. 2
Body
Dimensions (mm) Max.
No. of Weight Fig.
Cat. No. Stock Depth
DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth (Kg)
of Cut
RF 4080 RS 80 82 60 50 27 12,4 7,0 29 6 0,7 1
RF 4100 RS 100 102 75 50 32 14,4 8,5 29 6 1,0 1
3,0
4125 RS 125 127 75 63 40 16,4 9,5 29 8 1,6 1
4160 RS q 160 162 100 63 40 16,4 9,5 29 10 2,6 2
Remark: PCD blades and inserts are not included.
steel cover
11,7
12,7
12,7
Cartridge
Fig. 1 Fig. 2 Fig. 3 Main clamp
screw
Application Carbide SUMIDIA
Milling Cutters
Spare Parts
Setting Gauge
TH050
DCSFMS
ø20
DC
ø18
ø22
ø11
DC
10,4
40 60
100 6
(12) 23
50
Spare Parts
Body Adjustment screw
Insert wrench SRFJ
Dimensions (mm) No. of Weight
Cat. No. Stock Fig. TRD15
DC DCSFMS teeth (Kg)
SRF 30 R-ST m 30 - 3 1 0,34 Insert screw Wrench
SRF 40 R-ST m 40 - 4 1 0,50 BFTX0409N TH020
SRF 50 RS q 50 46,5 5 2 0,59 4,0
SRF 63 RS q 63 45,0 6 2 0,67
Inserts are sold seperately.
Inserts
9,525 9,555 9,525 3,962
C0,5 C0,5 R0,5 Pin
6 6 6
1,8 x 45
15°
R100
9,525
9,525
9,525
Milling Cutters
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
High Speed / Light cut N
should be set, based on actual machine and work characteristics.
General Purpose N
G67
SUMIBORON ”BN Finish Mill”
FMU Type
High Speed Finishing of Grey Cast Iron
Features
l High speed machining vc =1.500m/min
l Excellent surface roughness Rz = 3,2 (Ra = 1,0)
l Safety structure for the centrifugal force under high speed cutting
conditions
l Run-out is less than 10 µm
l Easy assembling method using the setting gauge
l Running cost is reduced because of economical insert
Application
GG25–GG30 (HB200–250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130–160)
Application examples: engine block, cylinder block, etc
Specifications
FMU Type: ø80–ø315 mm
Insert: SNEW1203ADTR/L
Low cutting force type: SNEW1203ADTR/L-S
Milling Cutters
Performance
l Tool Life Diagram l Estimated Tool Life
Metal Removal Rate (cm3)
Flank Wear VB (µm)
insert Cartridge
Body
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
Milling Cutters
DC DCX DCSFMS LF DCB KWW KDP CBDP of Cut
FMU 4080 RS 80 82,8 60 63 27 12,4 7,0 25 6 1,6 1
FMU 4100 RS 100 102,8 76 63 32 14,4 8,5 29 8 2,4 2
4125 RS q 125 127,8 75 63 40 16,4 9,5 29 10 3,4 2
4160 RS q 160 162,8 100 63 40 16,4 9,5 29 12 0,5 5,6 3
FMU 4200 RS q 200 202,8 130 63 60 25,7 14,0 38 16 9,2 4
4250 RS q 250 252,8 130 63 60 25,7 14,0 38 20 14,3 4
FMU 4315 RS 315 317,8 240 80 60 25,7 14,0 40 24 27,8 5
Inserts Cartridge
Fig. 1 Fig. 2
°
15
R300
45°
12,70
12,70
45° 5,0
15°
Cartridge Insert Screw Adjustment Screw O-ring Insert Wrench Pin
12,70 12,70 3,18
2
General Purpose K K
Roughing
BN700
BN7000
Cartridge Screw Screw Setting clamp Double screw Wrench Wrench Wrench
Dial-gauge is not included.
BH0620 BTD0609 FMUE WB5-10 TH040 LH030 LH025 RF-SET
G69
G70
H
Indexable
Endmills
H1–H62
Indexable
Endmills
WFX 08000 M........................................................... H16
”Sumi Dual Mill”, tangential TSX(F/M) 08000/13000E.......................................... H18–19
New
”Sumi Wave” for Shoulder Milling WEZ 11000/17000 E/EL........................................... H20-31
WEX 1000/2000/3000 E/EL/EW/M........................... H32–38
”Wave Mill” for Aluminium WAX 3000 E/EL........................................................ H39–40
4000 E/EL........................................................ H41
N ew
High Speed Non-Ferrous Mill ANXS 16000 E.......................................................... H59-62
H1
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Profile Finishing
Aluminium Alloy
Stainless Steel
Groove Milling
Chamfering
General Purpose
Ramping
Approach Angle
High Feed
Profiling
Finishing
Drilling
DGC SNMU13T6..
3–6 mm
ONMU05T6..
40(42,9)–
◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
45° H6
8
Face Milling
DGC 13000-EW
1,
13,5 63 (65,9)
13,5 6,9
SEE/MT 13T3..
WGX
6 mm 45°
8
1,
20°
13,4 3,97
MSX MSX(ES/EM/EW)
06000
WDMT0603..
WDMT0804..
1,0–2,5 mm
08000 WDMT1205.. 20° 16–63 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H9
12000 WDMT1406..
High Feed Milling
14000
MSX-M
1,0–2,0 mm
IC
MSX 06000-M
08000-M 16–40 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H10
12000-M
RE
S 20°
WFXH-M (12000 Type)
1,5 mm
WFXH 08000-M SOMT 1204..
15° 25–32
◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ H13
WFXH 12000-M 2,5 mm
15° 40
20–80 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ H16
WFX-M SOMT 1204.. H17
WFX 08000-M 10 mm 90°
RE
LNEX 0804..,LNEX1306..
TSX TSX (-F) 8 mm 90° 40–63
08000E
◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H19
9,3
15 mm 90° H28
20°
15°
WEX-M
WEX 2000-M 10 mm 90° 16–40
AXMT1705.. ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H35
(WEX 3000 E/F/M) H36
WEX 3000-M 14 mm 90° 25–40
H2 ◎ : Preferred choice
○ : Suitable
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Profile Finishing
Aluminium Alloy
Stainless Steel
Groove Milling
Chamfering
General Purpose
Ramping
Approach Angle
High Feed
Profiling
Finishing
Drilling
WRCX
WRCX 08000-E
10000-E QPMT 0803../10T3../1204.. 4–5 mm
12–32 ◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H52
QPET 10T35../1204..
RE
WRCX-M
IC
WRCX 08000-M
12000-M IC 90°
S 4–6 mm
20–40 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H53
Multi-Purpose
RSX RSX(F)
08000-ES RDET0803..RDET10T3.. 4 mm
RDET1204..
10000-ES
12000-ES 5 mm 20–
H54
32(ES) ◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
RSX-M RSX(F) H55
IC±0,025
40(M)
08000-M 6 mm
10000-M
IC±0,025 S±0,025
12000-M
WMM(H) APMT 1035../1605.. 17–26 mm
20–25
90°
APET 1035../1605..
WMM(H) 2000 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H43
3000
6,60
39 mm 90°
85°
11°
RE 10 3,5
32–40
AECT1604..
(WAX 3000E/EL) 16–18 mm
WAX WAX 3000-E/EL
90° 20–40
Alumimium
APMX
RE
○ ◎ ◎ ◎ ◎ ○ ◎ H40
Indexable
Endmills
D1
H41
BS
20°
INS
L 22–24 mm
S
W1
WBMR 2000-L L S
WFXC-E SOMT0803../1204..
WFXC 08000-E SOET0803../1204.. 08–16
45° ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ H57
Chamfering
WFXC-M
WFXC 08000-M 16
◎ ◎ ◎ ◎ ◎ ◎ ◎ ○
45° H58
WFXC 12000-M 25–32
3 mm 90°
16 16
32–40 ○ ◎ ◎ ◎
◎◎
6,0 9,0
ANXS 16000-E H61
16 16
6,0 R0,4
H3
Exchangeable Head Endmills
Modular Tools
General Features
l Exchangeable head endmills are available in 7types !
• Endmill for Shoulder Milling • Endmill for Shoulder Milling
WFX Type WEX Type
• High Feed Endmill • High Feed Endmill
WFXH Type MSX Type
• Radius Endmill • Multipurpose Radius Endmill
RSX Type WRCX Type
• Endmill for Chamfering
WFXC Type
l A wide variety of possible combinations with carbide arbors (16 items)
and steel arbors (4 items) !
6D 3D
Performance l A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.
Carbide Arbor Comparison ...
l Shoulder Milling Squareness
Indexable
Endmills
Low
Shoulder Reference Line
Vibration !
Amplitude
Vibration
Deviation (µm)
Deviation
Vibration
Overhang (mm)
Work Material : C50
Tool : WEX2025M12Z4 (ø D = 25, 4 teeth) Steel Arbor
Cutting Conditions : v c = 100 m/min, f t = 0,1mm/tooth
ap = 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50
Economically
designed
exchangeable head!
Carbide Arbor
Steel Arbor
Indexable
Endmills
( Modular tool head + arbor ) M16 10 24 80
LF
Notes about tightening the head:
l Refer to the Head Cat. No. chart on pages H18, H19, H35 and H37 to select the
l When attaching head to an arbor, follow the standard tighting torque in the table
above.
Product Range
H5
”Sumi Dual Mill” Face Mill
DGC (EW) Type
SNMU / SNEU ONMU / ONEU
General Milling for Steel and Cast Iron Rake Radial -10° 6 mm 3 mm
Angle Axial -5° 45° 45°
Body – Shank Type
Inserts
Application Coated Carbide
High Speed/Light cut P K M
S
Fig. 1 Fig. 2
General Purpose P
M M K M
S
Roughing P P K M
6
S
8
M M
1,
1,
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
13,5
13,5
Cat. No. Fig.
13T6ANER FL 2
13,5
13,5
13T6ANER FG 2
XNEU 13T6ANEN W 3 13,5 6,0
18,3 6,6
ONMU 05T6ANER L 4
05T6ANER G 4
ONEU 05T6ANER L 4
Indexable
Endmills
05T6ANER G 4
Press down firmly from above
Insert Attaching Octagonal Inserts
Shim Screw
Insert Screw Firmly align insert with
Shim supporting face, press down
in the direction of the arrow Align with
and tighten the screw to fix supporting
the insert. faces
H6 l = Euro stock
= Japan stock
G6/G7 Recommended Tightening Torque (N·m)
”Sumi Wave” Face Mill
WGX (EW) Type
General Milling for Steel and Cast Iron Rake Radial -20°–24° 6 mm
Angle Axial 20°–22° 45°
Body – Shank Type
General-purpose
G type chipbreaker
Optimal nose
radius
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface
Inserts
Indexable
Endmills
Application Coated Carbide Carb. DLC Fig. 1
High Speed/Light Cut M K
0
P K N
2,
S N
General Purpose P M K M M N
13,4
M S S
Roughing P P M
20°
M M K S
13,4 3,97
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Fig. 2
Cat. No. Fig. Seat
Seat Screw
H1
8
1,
SEET 13T3AGFR-L 1
13,4
m m Insert
SEET 13T3AGSR-L 1
20°
m m m m m
13,4 3,97
13T3AGSR-G m m m 1
Insert
SEMT 13T3AGSR-L m 1 Fig. 3
Screw
13T3AGSR-G 1
7,
2
13T3AGSR-H 1
13,4
SEMT 13T3AGSR-FG m m 2
3,97
XEEW 13T3AGER-WR m m 3 17,8
øD = 40–63 WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP 3,0 LH 035 S Exotic Alloy - 30–50–80 0,10–0,20–0,30 ACM300
Minimum-Optimum-Maximum
G10/G11 H7
”METAL SLASH MILL” Ultra High Feed
Features
The Metal Slash Mill type MSX is a new multi function high shear milling cutter
with ultra high feed capability suitable for face milling, slotting, plunging and
helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a
sharp cutting edge which demonstrates extreme resistance to wear and heat
massively boosting productivity and tool life.
The vibration free cutting action ensures accurate sizing, improved surface
finish, and protection of the machine tool/workpiece from damage. Inserts are
double clamped in wide chip gullets to maximise rigidity and chip evacuation
with temperature at the cutting edge being easily controlled via an optional
air blast through integral coolant holes.The MSX cutter is readily applied to
general purpose machining across the P (steel) M (stainless) and K (cast iron)
range of workpiece materials with impressive results.
Advantages
Application Range
Roughing operation (Carbon steel, ae = 30 %)
16,0 –
Face Milling Helical
14,0 – General High Feed Slotting Profiling
Condition Condition Boring
Depth of Cut: ap (mm)
12,0 –
Power Mill MSX J JJJ J JJJ –
10,0 –
WRCX
JJJ J J JJ JJ
8,0 –
JJJ excellent
JJ very good
6,0 – WRCX J good
(QPMT200608)
4,0 –
2,0 –
MSX (WDMT1406)
0
l l l l l l l l l
Fig. 1 Fig. 2
Body For insert type : WDMT 0603 Body For insert type : WDMT 1205
Dimensions (mm) No.of Fig. Dimensions (mm) No.of Fig.
Cat. No. Stock DCX Cat. No. Stock DCX DMM LH
DMM LH LS LF teeth LS LF teeth
MSX 06016 ES q 16 16 30 80 110 2 1 MSX 12032 ES l 32 32 70 80 150 2 2
06016 EM l 16 16 70 80 150 2 1 12032 EM l 32 32 120 130 250 2 2
06016 EM15 q 16 15 30 120 150 2 1 MSX 12035 EM q 35 32 50 200 250 2 2
MSX 06017 EM q 17 16 20 130 150 2 1 MSX 12040 ES q 40 32 50 100 150 3 2
MSX 06018 EM q 18 16 20 130 150 2 1 12040 EM q 40 32 50 200 250 3 2
MSX 06020 ES l 20 20 50 80 130 3 1 MSX 12050 EM q 50 42 50 200 250 4 2
06020 EM l 20 20 100 80 180 3 1 MSX 12032 EW l 32 32 70 80 150 2 2
06020 EM19 q 20 19 50 130 180 3 1
MSX 06022 EM q 22 20 30 150 180 3 1 Body For insert type : WDMT 1406
MSX 06025 ES l 25 25 60 80 140 3 1 Dimensions (mm) No.of Fig.
06025 ES24 25 24 60 80 140 3 1 Cat. No. Stock DCX DMM LH
q LS LF teeth
06025 EM l 25 25 120 130 250 3 1 MSX 14040 ES q 40 32 50 100 150 2 2
06025 EM24 q 25 24 60 190 250 3 1 14040 EM q 40 32 50 200 250 2 2
MSX 06020 EW l 20 20 50 80 130 3 1 MSX 14050 ES q 50 42 50 100 150 3 2
MSX 06025 EW l 25 25 60 80 140 3 1 MSX 14050 EM q 50 42 50 200 250 3 2
14063 ES q 63 42 50 100 150 4 2
Body For insert type : WDMT 0804
MSX 14063 EM q 63 42 50 200 250 4 2
Dimensions (mm) No.of Fig.
Cat. No. Stock DCX DMM LH LS LF teeth
MSX 08020 ES l 20 20 50 80 130 2 1
08020 EM l 20 20 100 80 180 2 1
08020 EM19 q 20 19 50 130 180 2 1
MSX 08022 EM q 22 20 30 150 180 2 1
MSX 08025 ES l 25 25 60 80 140 2 2 Inserts
08025 EM l 25 25 120 130 250 2 2
08025 EM24 q 25 24 60 190 250 2 2
Indexable
Endmills
MSX 08028 EM q 28 25 40 210 250 2 2
MSX 08032 ES q 32 32 70 80 150 3 2 IC
Spare Parts
Insert Screw Insert Wrench Clamp C Ring Clamp Screw Applicable Endmill
MSX - E
G53
H9
Exchangeable
”METAL SLASHHead
MILLEndmills
” Exchangeable Head Endmills
MSX 06000/08000 M Type MSX 08000/12000 M Type
1,0 mm 1,5 mm 2,0 mm
20° Modular Type 20° 20°
High feed and high efficiency (MSX 08000M) (MSX 12000 M)
machining endmills High feed and high efficiency machining endmills
L11 L11
CRKS CRKS
DCX
DCON
DCON
DCX
LS2 LS2
H H
LF LS LF LS
Axial rake angle: 8° Axial rake angle: 8°
OAL Radial rake angle: -3° – -8°
OAL Radial rake angle: -3° – -8°
Heads For insert type : WDMT 0603 Heads For insert type : WDMT 0804
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DCON CRKS OAL LF LS2 LS L11 H teeth DC DCON CRKS OAL LF LS2 LS L11 H teeth
MSX 06016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2 MSX 08025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
06018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2 08028M12Z2 m 28 12,5 M12 56 35 5 21 10 19 2
MSX 06020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3 MSX 08030M16Z3 m 30 17,0 M16 63 40 5 23 10 24 3
06022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3 08032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
MSX 06025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 MSX 08035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3
Inserts are not included. Inserts are not included.
Inserts
Application Coated Carbide
Indexable
General Purpose P P K
Endmills
M M
Roughing P
M
P
M K
ACP200
ACP300
ACK200
ACK300
Dimensions (mm)
Cat. No. Applicable Endmill
IC S RE IC
Identification Details
Spare Parts
Clamp Screw Insert Wrench Clamp C Ring Insert Screw
Applicable
Endmill
Insert Cat. No. Max ap RE l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity.
WDMT 0603.... 1,0 1,5 The above figures are guidelines for use with the BT50 machine tool.
WDMT 0804.... 1,5 2,0 l The above cutting conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
WDMT 1205.... 2,0 2,0 When tool overhang is more than L/D = 3 and less than or equal L/D = 5, settings should be adjusted to
WDMT 1406.... 2,5 2,0 approximately 70 to 80 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).
When tool overhang is more than L/D = 5 and less than or equal L/D = 8, settings should be adjusted to
approximately 50 to 60 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).
Indexable
Endmills
Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below.
Body Insert Theoretical Radius (R) Remaining Depth (d)
Cutter ap: max 1,0 ap: max 1,5 ap: max 2,0
ap: max 2,5
Ramping Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring
a min. max. a min. max. a min. max. a min. max.
max. øB øB max. øB øB max. øB øB max. øB øB
16 6°00’ 21 31
ap: Max. Depth
17 5°00’ 23 33
18 4°30’ 25 35
a: Max. Angle 20 3°30’ 29 39 7°30’ 25 38
22 3°00’ 33 43 5°30’ 29 42
25 2°00’ 39 48 4°00’ 35 48
Helical Boring 28 3°00’ 41 54
32 2°30’ 49 62 6°30’ 42 63
35 2°00’ 55 68 5°00’ 48 69
40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78
50 2°30’ 78 99 3°30’ 73 98
63 2°00’ 103 124 2°00’ 99 124
66 1°30’ 109 130 1°45’ 105 130
80 1°30’ 133 158
B min. B max. 100 1°00’ 173 198
H11
”Wave Mill” Series
WFXH - M Type
General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.
Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.
Programmed Programmed
Corner R Corner R
WFXH 08000 Type
Programmed SOMT 08 04- SOMT 08 08- SOMT 08 12-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 1,41 0 Fig. 1 1,30 0 Fig. 1 1,21 0 Fig. 1
2,5 1,30 0,02 Fig. 2 1,19 0,01 Fig. 2 1,09 0 Fig. 2
3,0 - - - - - - 0,98 0,05 Fig. 2
D2 DCN
D1
DC
Cat. No.
DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
Cutter Insert Cutter Screw No. of
WFXH08025M12Z2 m 25 12,5 M12 56 35 5 21 10 19 2 0,1
Series Size Diameter Size Teeth
08032M12Z3 m 32 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.
Head
Dimensions (mm) No. of Weight
H5
Stock
Cat. No.
DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXH12040M12Z3 m 40 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
Roughing PM PM K M
S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No. Fig.
RE
H1
Indexable
m m m m m m – – 1,2 1
Endmills
SOET 080304 PZER G m m m m m m – – 0,4 1
080308 PZER G m m m m m m m – – 0,8 1
Fig. 2
080312 PZER G m m m m m m m – – 1,2 1
SOET 080302 PZFR S – – – – – – – 0,2 1
080304 PZFR S – – – – – – – 0,4 1
080308 PZFR S – – – – – – – 0,8 1
SOMT 120408 PDER L m m m – – 0,8 2
SOMT 120404 PDER G m m m m – – 0,4 2
120408 PDER G m – – 0,8 2
120412 PDER G m m m m m m – – 1,2 2
120416 PDER G m m m m m m – – 1,6 2
SOMT 120408 PDER H m m m m – – 0,8 2
SOET 120408 PDFR S – – – – – – – 0,8 2
H13
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness and enhanced
accuracy.
The double-side inserts are flexible and reduces costs.
Large Line-up
Diameter from Ø 25 mm to Ø 200 mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, H
Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø 25 – Ø 80 2–5
Shank
G24 Fine Pitch DFCM 09000 E Ø 32 – Ø 80 3–7
Standard Pitch DFC 09000 RS Ø 50 – Ø 200 4–8
Shell Fine Pitch DFCM 09000 RS Ø 50 – Ø 200 5–12
Extra-Fine Pitch DFCF 09000 RS Ø 50 – Ø 200 6–16
XNMU0606__PNER-L L
XNMU0606__PNER-G
G
XNMU0606__PNER-H
Sharpness
H
Strength high
Indexable
Endmills
Chipbreaker
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
Body – Dimensions
DFC type, Standard Pitch DFCM type, Medium Pitch
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth DC DMM LH LS LF Teeth
DFC 09025E 25 25 40 80 120 2 DFCM 09032E 32 32 50 80 130 3
DFC 09032E 32 32 50 80 130 2 09040E 40 32 50 80 130 4
09040E 40 32 50 80 130 3 09050E 50 32 50 80 130 5
09050E 50 32 50 80 130 3 DFCM 09050E-42 50 42 50 100 150 5
DFC 09050E-42 50 42 50 100 150 3 DFCM 09063E q 63 32 50 80 130 6
DFC 09063E q 63 32 50 80 130 4 DFCM 09063E-42 63 42 50 100 150 6
DFC 09063E-42 63 42 50 100 150 4 DFCM 09080E q 80 32 50 80 130 7
DFC 09080E q 80 32 50 80 130 5 DFCM 09080E-42 80 42 50 100 150 7
DFC 09080E-42 80 42 50 100 150 5
Rough Cutting P P K M
M M S
Spare Parts
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Indexable
Endmills
060608 PNER-L 0,8 5,0
XNMU 060604 PNER-G 0,4
060608 PNER-G 0,8
060612 PNER-G 1,2
060616 PNER-G 1,6
XNMU 060608 PNER-H 0,8
060612 PNER-H 1,2
060616 PNER-H 1,6
Suitable Applications
Face milling Shoulder milling Shot milling Side face milling
H15
”Sumi
”METALWave”
SLASHShoulder
MILL” Mill ”Sumi Wave” Shoulder Mill
WFX (M) 08000 E Type WFX 08000 M Type
Body - Shank Type Modular Type Rake Radial -6° 6 mm P
Angle Axial 12° 90°
WFX08000E WFX08000M
Stock
Cat. No. Stock Cat. No.
DC DMM LH LS LF Teeth DC DCON CRKS OAL LF LS2 LS L11 H Teeth
WFX 08020 E-16 l 20 16 30 80 110 2 WFX 08020 M10Z2 20 10,5 M10 49 30 5 19 8 15 2
WFX 08020 E l 20 20 30 80 110 2 08022 M10Z2 22 10,5 M10 49 30 5 19 8 15 2
08022 E l 22 20 30 90 120 2 WFX 08025 M12Z2 25 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E-20 l 25 20 30 90 120 2 08028 M10Z2 28 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E l 25 25 30 90 120 2 WFX 08030 M16Z3 30 17,0 M16 63 40 5 23 10 24 3
08028 E l 28 25 30 90 120 2 08032 M16Z3 32 17,0 M16 63 40 5 23 10 24 3
08030 E l 30 25 30 90 120 3 08040 M16Z3 40 17,0 M16 63 40 5 23 10 24 3
WFX 08032 E l 32 32 30 90 120 3
08033 E l 33 32 30 90 120 3
08040 E 40 32 30 90 120 3
Identification Details
l
08050 E l 50 32 30 90 120 4 WFX 08 020 M10 Z2
08063 E l 63 32 30 90 120 5
Cutter Insert Cutter Screw No. of
Inserts are not included.
Series Size Diameter Size Teeth
08063 E l 63 32 30 90 120 6
8,1
Identification Details
M K
High Speed / Light cut P K S N N
General Purpose PM PM K M
S
M
S N
WFX M 08 025 E Roughing PM PM K M
S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
WFX12000E
Identification Details
WFX F 12 050 E
Cutter F: Fine Insert Cutter Endmill
Series Size Diameter Type
Indexable
Die Steel
Endmills
200–220 100–150–200 0,10–0,15–0,20 <6
ACP300 M K
High Speed / Light cut P K S N N
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <10 ACM300 General Purpose PM PM K M
S
M
S N
ACK200 Roughing PM PM K M
S
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <10
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
Spare Parts
Insert Screw Shim Screw
Shim Shim Screw Insert Screw Insert Wrench Seat Wrench
Insert Shim
H17
”Sumi Dual Mill” Series
TSX Type
General Features
High-efficient and high precision tangential shoulder milling cutter
with tangentially mounted carbide inserts.
Characteristics
l Tough & Sharp cutting edge
l Very accurate and excellent surface finish
l Wide product range
Product Range
Type Cat. No. Diameter Range No. of Teeth Shape
Standard Pitch TSX 08000 E Ø16 – Ø40 2–4
Fine Pitch TSXF 08000 E Ø20 – Ø40 3–6
Shank Type
Standard Pitch TSX 13000 E Ø25 – Ø50 2–4
Medium Pitch TSXM 13000 E Ø32 – Ø50 3–6
Standard Pitch TSX 08000 RS Ø40 – Ø63 4–6
Fine Pitch TSXF 08000 RS Ø40 – Ø63 6–10
Shell Type
Standard Pitch TSX 13000 RS Ø40 – Ø160 2–4
Medium Pitch TSXM 13000 RS Ø40 – Ø160 3–6 G32
Chipbreaker Selection
Light Cutting
Good
General Purpose
Inserts L (Standard)
Cutting Edge Sharpness
LNEX0804__PNER-G
LNEX1306__PNER-L
H
LNEX1306__PNER-G
LNEX1306__PNER-H Cutting Edge Strength High
Indexable
Endmills
Chipbreaker Lineup
Work Material
L type G type H type
Chipbreaker
LNEX08 15°
Cutting edge geometry
30° ̶
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
ISO Work Material Hardness (HB) Cutting Speed vc (m/min) Feed Rate ft (mm/t) Grade
DMM
DC
DMM
DC
LH LS
LF LH LS
LF
Indexable
Endmills
Inserts
Grade Coated Carbide
High Speed / Light Cutting P
M K M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
RE
Applicable
Inserts Cat. No.
Cutters RE
LNEX 080404 PNER-L 0,4
080408 PNER-L 0,8
LNEX 080404 PNER-G 0,4
9,3
TSX(F) 08000E
080408 PNER-G 0,8
080412 PNER-G 1,2
8,6 4,4
080416 PNER-G 1,6
LNEX 130604 PNER-L 0,4 LNEX 13000 type RE
130608 PNER-L 0,8
LNEX 130604 PNER-G 0,4
130608 PNER-G 0,8
130616 PNER-G 1,6
TSX(M) 13000E 130624 PNER-G 2,4
130632 PNER-G 3,2
12,6
Product Range
Diameter Range (mm) / No of Teeth
Type
Cat. No.
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
WEZ 11000RS 4, 6 5,7 6, 8 7, 10 9, 12
G44
WEZ 11000R (Inch) 7, 10 9, 12
Shell
6, 9, 8, 10
WEZ 17000RS 3, 4 3, 5 4, 6 4, 7 5, 8
11 12
G46 6, 9, 8, 10
WEZ 17000R (Inch) 4, 7 5, 8
11 12
2, 3*, 2, 3, 4,
WEZ 11000E 1 2* 2 2*, 3* 3 4 4 5 2, 4, 6 5, 7 8 10
4* 5*
WEZ 11000EL 1 2* 2 2* 2 2*, 3 2 2 2*, 3 2, 3 2 3
Shank
WEZ11 type
Chipbreaker Lineup
S
Work Material
Cutting Edge Sharpness
P Type
Chipbreaker for wall surface squareness equivalent to solid endmills
24mm
1. Cut
Indexable
Premium item with cutting edge shape WEZ
Endmills
(8 mm)
Shoulder Height (mm)
Endmills 16mm
maintaining the F type chipbreaker's
sharpness. 2. Cut
(8 mm)
10
Enables wall surface squareness equal 8mm
to solid endmills through a blade shape
3. Cut
optimised for each tool diameter. (8 mm)
0 ap
0,06 0,04 0,02 0 -0,02 0mm
0mm
Deviation (mm) ae
Cutting Width (mm)
P Type Chipbreaker Selection
Cutter Diameter (mm) Machine: Vertical Machining Centre BT50,
Cat. No. => Work Material: C50
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
AOET11T3_ _PEER-P_ _ -P16 -P20 – -P25 – Insert: AOET11T308PEER-P20 (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes,
AOET1705_ _PEER-P_ _ – -P25 -P32 – ae = 1 mm, dry
S Type
Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance
WEZ Competitor A Competitor B
H21
"Wave Mill" Series
WEZ Type
Recommended Cutting Conditions
10 mm
WEZ11 Type
Cutter: WEZ 11020 E03 3 mm
Insert: AO_T11T3 type
Cutting Data: ap = 3 mm, ae = 10 mm, dry Min. - Optimum - Max.
Grade
Chipbreaker
ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 270–320–370 300–350–400 250–300–350 230–280–330
„
, <0, 45%C, annealed 190 G 170–220–270 200–250–300 150–200–250 130–180–230
„
, <0, 45%C, tempered 250 G 140–180–220 160–200–245 120–160–200 105–145–185
„
, <0, 75%C, annealed 270 G 110–145–175 130–165–195 100–130–165 85–115–150
„
, <0, 75%C, tempered 300 G 70–90–110 80–100–120 60–80–100 50–70–90
P Low alloyed steel, annealed 180 G 160–205–255 190–235–280 140–190–235 120–170–215
„
, tempered 275 G 90–120–150 110–135–165 80–110–140 70–100–125
„
, tempered 300 G 85–110–130 100–125–150 75–100–125 65–90–115
„
, tempered 350 G 60–80–100 70–90–110 50–70–90 45–65–85
High alloyed and tool steel, annealed 200 G 140–180–220 160–200–245 120–160–205
„
, tempered 325 G 55–70–85 60–80–100 50–65–80
Stainless steel, ferritic/martensitic, annealed 200 G 110–140–170 140–170–190 90–110–140
M „
, martensitic, tempered 240 G 100–125–150 125–150–170 80–100–125
„
, austenitic, plunged 180 G 120–150–180 150–180–200 100–120–150
Grey cast iron G 150–200–250 250–300–350 170–220–270
K G 90–120–150 150–180–210 100–130–160
Nodular cast iron
High tempered resist. alloys, Fe based, annealed G 30–40–55 35–45–60 25–35–50
S „
, hardened G 60–80–100 70–90–110 50–70–90
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.
WEZ17 Type 16 mm
H22
"Wave Mill" Series
WEZ Type
Ramping / Helical Milling Upper Limits
Ramping Flat Bottom Machining Machining with Prepared Hole
Pitch Pitch
RPMX
DC DC DC
Work Diameter Work Diameter
WEZ11 Type
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
14 13,2 25,3 8,4 23,1 5,9 19,0 1,9
16 10,5 29,3 7,6 27,0 5,6 21,7 1,5
18 8,1 33,3 6,7 30,9 5,0 25,2 1,4
20 6,5 37,3 6,0 34,9 4,6 29,1 1,3
22 5,3 41,3 5,4 38,8 4,3 32,9 1,3
25 4,1 47,3 4,8 44,8 3,9 38,9 1,3
28 3,4 53,3 4,4 50,7 3,6 44,9 1,3
30 3,0 57,3 4,2 54,7 3,5 48,8 1,3
32 2,7 61,3 4,0 58,7 3,3 52,8 1,2
35 2,3 67,3 3,8 64,6 3,1 58,8 1,2
40 1,8 77,3 3,4 74,6 2,9 68,8 1,2
50 1,2 97,3 3,0 94,6 2,6 88,8 1,1
63 0,8 123,3 2,8 120,5 2,5 114,7 1,1
WEZ17 Type
Indexable
Endmills
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
DC
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°)
Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
25 10,8 47,3 13,0 41,0 8,3 33,1 1,8
28 8,1 53,3 11,1 46,9 7,5 39,0 1,8
30 7,0 57,3 10,2 50,9 7,0 43,0 1,8
32 6,1 61,3 9,5 54,9 6,7 47,0 1,7
35 5,1 67,3 8,7 60,8 6,2 53,0 1,7
40 4,0 77,3 7,7 70,8 5,7 63,0 1,7
50 2,5 97,3 6,5 90,7 5,0 83,0 1,6
63 1,8 123,3 5,6 116,7 4,5 109,0 1,6
* The table above shows values with nose radius 0,8 mm
ae
Type Max. ae (mm)
WEZ11 3
WEZ17 5
H23
"Wave Mill" Series
WEZ 11000 E
New
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2
DMM
DMM
DC
DC
LH LS
LF LH LS
LF
ACU2500
ACP2000
ACP3000
ACK2000
ACK3000
ACM200
ACM300
RE
DL2000
T2500A
Cat. No.
(mm)
H20
AOMT 11T302PEER-G l l l l l l l – – l 0,2
11T304PEER-G l l l l l l l – – l 0,4
11T308PEER-G l l l l l l l – – l 0,8
11T312PEER-G l l l l l l l – – l 1,2
11T316PEER-G l l l l l l l – – l 1,6
11T320PEER-G l l l l l l l – – l 2,0
11T324PEER-G l l l l l l l – – l 2,4
11T330PEER-G l l l l l l l – – l 3,0
11T332PEER-G l l l l l l l – – l 3,2 RE
AOMT 11T304PEER-H l l l l l l l – – – 0,4
11T308PEER-H l l l l l l l – – – 0,8
7,5
11T312PEER-H l l l l l l l – – – 1,2
20°
11T316PEER-H l l l l l l l – – – 1,6
AOET 11T302PEER-F m – – – – – – – – – 0,2 12,8 3,6
11T304PEER-F l – – – – – – – – – 0,4
11T308PEER-F l – – – – – – – – – 0,8
11T312PEER-F m – – – – – – – – – 1,2
AOET 11T302PEER-P16 m – – – – – – – – – 0,2
11T304PEER-P16 m – – – – – – – – – 0,4
11T308PEER-P16 m – – – – – – – – – 0,8
11T312PEER-P16 m – – – – – – – – – 1,2
11T302PEER-P20 m – – – – – – – – – 0,2
11T304PEER-P20 m – – – – – – – – – 0,4
11T308PEER-P20 m – – – – – – – – – 0,8 L: Low cutting force
G: General purpose
11T312PEER-P20 m – – – – – – – – – 1,2 H: Strong edge
11T302PEER-P25 m – – – – – – – – – 0,2 F: Finishing
P: High-precision machining
11T304PEER-P25 m – – – – – – – – – 0,4 S: Non ferrous metals
11T308PEER-P25 m – – – – – – – – – 0,8
11T312PEER-P25 m – – – – – – – – – 1,2 *P16 is applicable to cutter diameters Ø 14 mm
Indexable
Endmills
and Ø 16 mm.
AOET 11T302PEFR-S – – – – – – – m m – 0,2 *P20 is applicable to cutter diameters Ø 18 mm,
11T304PEFR-S – – – – – – – l l – 0,4 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T308PEFR-S – – – – – – – l l – 0,8 Ø 28 mm.
11T312PEFR-S – – – – – – – m m – 1,2
– = Not available
Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT11T330PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
(4) After tightening, check that there are no gaps Standard: R = 1 mm
between the surfaces.
C: Chamfer
R: Radius
Wrench
Gap
Insert Body
H25
"Wave Mill" Series
WEZ 11000 EL
New
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2
DMM
DMM
DC
DC
LH LS
LF LH LS
LF
ACU2500
ACP2000
ACP3000
ACK2000
ACK3000
ACM200
ACM300
RE
DL2000
T2500A
Cat. No.
(mm)
H20
AOMT 11T302PEER-G l l l l l l l – – l 0,2
11T304PEER-G l l l l l l l – – l 0,4
11T308PEER-G l l l l l l l – – l 0,8
11T312PEER-G l l l l l l l – – l 1,2
11T316PEER-G l l l l l l l – – l 1,6
11T320PEER-G l l l l l l l – – l 2,0
11T324PEER-G l l l l l l l – – l 2,4
11T330PEER-G l l l l l l l – – l 3,0
11T332PEER-G l l l l l l l – – l 3,2 RE
AOMT 11T304PEER-H l l l l l l l – – – 0,4
11T308PEER-H l l l l l l l – – – 0,8
7,5
11T312PEER-H l l l l l l l – – – 1,2
20°
11T316PEER-H l l l l l l l – – – 1,6
AOET 11T302PEER-F m – – – – – – – – – 0,2 12,8 3,6
11T304PEER-F l – – – – – – – – – 0,4
11T308PEER-F l – – – – – – – – – 0,8
11T312PEER-F m – – – – – – – – – 1,2
AOET 11T302PEER-P16 m – – – – – – – – – 0,2
11T304PEER-P16 m – – – – – – – – – 0,4
11T308PEER-P16 m – – – – – – – – – 0,8
11T312PEER-P16 m – – – – – – – – – 1,2
11T302PEER-P20 m – – – – – – – – – 0,2
11T304PEER-P20 m – – – – – – – – – 0,4
11T308PEER-P20 m – – – – – – – – – 0,8 L: Low cutting force
G: General purpose
11T312PEER-P20 m – – – – – – – – – 1,2 H: Strong edge
11T302PEER-P25 m – – – – – – – – – 0,2 F: Finishing
P: High-precision machining
11T304PEER-P25 m – – – – – – – – – 0,4 S: Non ferrous metals
11T308PEER-P25 m – – – – – – – – – 0,8
11T312PEER-P25 m – – – – – – – – – 1,2 *P16 is applicable to cutter diameters Ø 14 mm
Indexable
Endmills
and Ø 16 mm.
AOET 11T302PEFR-S – – – – – – – m m – 0,2 *P20 is applicable to cutter diameters Ø 18 mm,
11T304PEFR-S – – – – – – – l l – 0,4 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T308PEFR-S – – – – – – – l l – 0,8 Ø 28 mm.
11T312PEFR-S – – – – – – – m m – 1,2
– = Not available
Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT11T330PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
(4) After tightening, check that there are no gaps Standard: R = 1 mm
between the surfaces.
C: Chamfer
R: Radius
Wrench
Gap
Insert Body
H27
"Wave Mill" Series
WEZ 17000 E
New
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2
DMM
DMM
DC
DC
LH LS
LF LH LS
LF
ACU2500
ACP2000
ACP3000
ACK2000
ACK3000
ACM200
ACM300
RE
DL2000
T2500A
Cat. No.
(mm)
H20
AOMT 170502PEER-L l – l – l l l – – l 0,2
170504PEER-L l – l – l l l – – l 0,4
170508PEER-L l – l – l l l – – l 0,8
170512PEER-L l – l – l l l – – l 1,2
170516PEER-L l – l – l l l – – l 1,6
AOMT 170502PEER-G l l l l l l l – – l 0,2
170504PEER-G l l l l l l l – – l 0,4
170508PEER-G l l l l l l l – – l 0,8
170512PEER-G l l l l l l l – – l 1,2
170516PEER-G l l l l l l l – – l 1,6
170520PEER-G l l l l l l l – – l 2,0
170524PEER-G l l l l l l l – – l 2,4 RE
170530PEER-G l l l l l l l – – l 3,0
170532PEER-G
10,5
l l l l l l l – – l 3,2
170540PEER-G – – 4,0
20°
l l l l l l l l
170550PEER-G l l l l l l l – – l 5,0 19,5 5,5
170564PEER-G l l l l l l l – – l 6,4
AOMT 170504PEER-H l l l l l l l – – – 0,4
170508PEER-H l l l l l l l – – – 0,8
170512PEER-H m l l l l l l – – – 1,2
170516PEER-H l l l l l l l – – – 1,6
AOET 170502PEER-F m – – – – – – – – – 0,2
170504PEER-F l – – – – – – – – – 0,4
170508PEER-F l – – – – – – – – – 0,8
170512PEER-F m – – – – – – – – – 1,2
AOET 170502PEER-P25 m – – – – – – – – – 0,2
170504PEER-P25 m – – – – – – – – – 0,4
170508PEER-P25 m – – – – – – – – – 0,8
170512PEER-P25 m – – – – – – – – – 1,2
Indexable
L: Low cutting force
Endmills
170502PEER-P32 m – – – – – – – – – 0,2 G: General purpose
H: Strong edge
170504PEER-P32 m – – – – – – – – – 0,4 F: Finishing
170508PEER-P32 m – – – – – – – – – 0,8 P: High-precision machining
S: Non ferrous metals
170512PEER-P32 m – – – – – – – – – 1,2
AOET 170502PEFR-S – – – – – – – m m – 0,2 *P25 is applicable to cutter diameters Ø 25 mm
170504PEFR-S – – – – – – – l l – 0,4 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170508PEFR-S – – – – – – – l l – 0,8 Ø 32 mm and Ø 35 mm.
170512PEFR-S – – – – – – – m m – 1,2
– = Not available
Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT170530PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
(4) After tightening, check that there are no gaps Nose radius = 4,0 mm: C = 2 mm
between he surfaces. (AOMT170540PEER)
Nose radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Wrench Nose radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm
C: Chamfer
R: Radius
Gap
Insert Body
H29
"Wave Mill" Series
WEZ 17000 EL
New
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2
DMM
DMM
DC
DC
LH LS
LF LH LS
LF
ACU2500
ACP2000
ACP3000
ACK2000
ACK3000
ACM200
ACM300
RE
DL2000
T2500A
Cat. No.
(mm)
H20
AOMT 170502PEER-L l – l – l l l – – l 0,2
170504PEER-L l – l – l l l – – l 0,4
170508PEER-L l – l – l l l – – l 0,8
170512PEER-L l – l – l l l – – l 1,2
170516PEER-L l – l – l l l – – l 1,6
AOMT 170502PEER-G l l l l l l l – – l 0,2
170504PEER-G l l l l l l l – – l 0,4
170508PEER-G l l l l l l l – – l 0,8
170512PEER-G l l l l l l l – – l 1,2
170516PEER-G l l l l l l l – – l 1,6
170520PEER-G l l l l l l l – – l 2,0
170524PEER-G l l l l l l l – – l 2,4 RE
170530PEER-G l l l l l l l – – l 3,0
170532PEER-G
10,5
l l l l l l l – – l 3,2
170540PEER-G – – 4,0
20°
l l l l l l l l
170550PEER-G l l l l l l l – – l 5,0 19,5 5,5
170564PEER-G l l l l l l l – – l 6,4
AOMT 170504PEER-H l l l l l l l – – – 0,4
170508PEER-H l l l l l l l – – – 0,8
170512PEER-H m l l l l l l – – – 1,2
170516PEER-H l l l l l l l – – – 1,6
AOET 170502PEER-F m – – – – – – – – – 0,2
170504PEER-F l – – – – – – – – – 0,4
170508PEER-F l – – – – – – – – – 0,8
170512PEER-F m – – – – – – – – – 1,2
AOET 170502PEER-P25 m – – – – – – – – – 0,2
170504PEER-P25 m – – – – – – – – – 0,4
170508PEER-P25 m – – – – – – – – – 0,8
170512PEER-P25 m – – – – – – – – – 1,2
Indexable
L: Low cutting force
Endmills
170502PEER-P32 m – – – – – – – – – 0,2 G: General purpose
H: Strong edge
170504PEER-P32 m – – – – – – – – – 0,4 F: Finishing
170508PEER-P32 m – – – – – – – – – 0,8 P: High-precision machining
S: Non ferrous metals
170512PEER-P32 m – – – – – – – – – 1,2
AOET 170502PEFR-S – – – – – – – m m – 0,2 *P25 is applicable to cutter diameters Ø 25 mm
170504PEFR-S – – – – – – – l l – 0,4 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170508PEFR-S – – – – – – – l l – 0,8 Ø 32 mm and Ø 35 mm.
170512PEFR-S – – – – – – – m m – 1,2
q = Available from April 2020 – = Not available
Reworking guidelines
(3) While pressing the insert solidly against the Nose radius = 3,0 mm: C = 1 mm
seat surface, tighten at the screws with the (AOMT170530PEER)
included wrench. Nose radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
(4) After tightening, check that there are no gaps Nose radius = 4,0 mm: C = 2 mm
between the surfaces. (AOMT170540PEER)
Nose radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Wrench Nose radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm
C: Chamfer
R: Radius
Gap
Insert Body
H31
"Wave Mill" Series For the Smooth and Reliable Cutting Action
WEX Type
General Features Ramping (Slant Milling)
Wide Application Range Tool Diam. Max. Ramping Angle
ØD Type 1000 Type 2000 Type 3000
10 2°30'
12 1°45'
14 1°25' 1°40‘
16 1°00 1°20‘
18 0°45' 1°10‘
20 0°30' 1°00‘
25 0°30' 0°45‘ 1°30‘
32 0°25‘ 0°35' 1°00‘
40 0°20‘ 0°25‘ 0°45‘
50 0°15‘ 0°20' 0°30‘
63 0°10‘ 0°15‘ 0°20'
80 0°15'
100 −
Maximum ramping angle (a max. max.) depends on cutter diameter.
Precision insert with strong cutting edge and low cutting force Wide Variety of Inserts
Wave shaped cutting edge design lowers cutting resistance yet improves 6 types of chipbreaker design
cutting edge strength. (L, G, H, E, EH and S)
Achieving high quality finish with high precision cutting edge. 9 milling grades for a wide range of
Smooth cutting even for deep grooves and low rigidity machines. work materials and applications.
- ACP100, ACP200, ACP300
High precision curved High rake wave (steel milling grades)
cutting edge cutting edge - ACK200, ACK300
Large angle (cast iron milling grades)
- ACM200, ACM300
Wide
grades)
Screw hole size increased - DL1000, H1
(aluminium milling grades)
Product Range
Diameter Range (mm)
Type Cat. No. Series Ø 10 Ø 20 Ø 40 Ø 60
Image
H32
"Wave Mill" Series
Inserts for WEX Type
WEX1000 Type Expansion
- Efficient machining via high number of inserts
- Precise insert change tolerance provides high surface roughness qualitiy
- High shoulder accuracy due to optimized cutting edge
- Stable cutting conditions when utilising low rigidity machines
- Economic advantages using small AXMT06 inserts
WEX3000 WEX2000 WEX1000
Good
S
L
Edge Sharpness
Depth of cut (mm)
G E
EH
H
Characteristics
Work Material Steel, Cast Iron Stainless Steel, Exotic Alloy Aluminium
L G H E EH S
Chipbreaker
Indexable
Endmills
Features Low Cutting Force General Purpose Strong Edged General Purpose Strong Edged High Rake
Chipbreaker Profile
for 1000 Series 25° 25° 15°
Insert
Chipbreaker Profile
for 2000 Series 28° 20° 17° 17° 27°
Insert
Chipbreaker Profile
for 3000 Series 25° 20° 5° 14° 8° 30°
Insert
Light cut, Main chipbreaker Roughing,
Light cutting Heavy interrupted Aluminium,
Application low rigidity milling general purpose heavy interrupted and
to general purpose machining non-ferrous metal
and reduced burrs to interrupted milling hardened steel milling
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide
Coated Carbide
Coated Carbide
Carbide
H33
"Wave Mill" Series
WEX 1000 E Type
WEX 1000 E/EL
Shank Type Rake Radial 8°–15° 5 mm
Angle Axial 16°–24° 90°
15°
Indexable
7,20 2,52
Endmills
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
Cat. No.
RE
H1
Identification Details
WEX 1 016 EL 15
Cutter 1000 Cutter Shank Shank
Series Series Diameter Type Diameter
Spare Parts
Screw Wrench
Applicable Endmill
0,5
BFTX 01804 IP TRX 06 IP WEX 1000
Stock
Cat. No. Stock Teeth (kg) Cat. No.
DC DMM LH LS LF DC DCONCRKS OAL LF LS2 LS L11 H Teeth
WEX 2014 E l 14 16 25 55 80 1 0,10 WEX 2016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2
2016 E l 16 16 25 75 100 2 0,13 2018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2
2018 E l 18 16 25 75 100 2 0,14 WEX 2020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3
WEX 2020 E l 20 20 30 80 110 3 0,22 2022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3
2022 E l 22 20 30 80 110 3 0,23 WEX 2025M12Z4 l 25 12,5 M12 56 35 5 21 10 19 4
WEX 2025 E l 25 25 35 85 120 4 0,38 2028M12Z4 q 28 12,5 M12 56 35 5 21 10 19 4
2028 E q 28 25 35 85 120 4 0,39 WEX 2030M16Z4 q 30 17,0 M16 63 40 5 23 10 24 4
2030 E l 30 25 35 85 120 4 0,40 2032M16Z5 l 32 17,0 M16 63 40 5 23 10 24 5
WEX 2032 E l 32 32 40 90 130 5 0,70 2040M16Z6 q 40 17,0 M16 63 40 5 23 10 24 6
2040 E m 40 32 30 120 150 6 0,91 Inserts are not included.
WEX 2050 E m 50 32 30 120 150 7 1,02
2063 E m 63 32 30 120 150 8 1,22
Inserts for WEX2000 Type
Body (Long Type „EL“)
Dimensions (mm) No. of Weight
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
WEX 2014 EL l 14 16 25 95 120 1 0,14 Application Coated Carbide Carbide DLC
2016 EL l 16 16 25 120 145 2 0,19 High Speed / Light cut P K M
S
K
N N
2018 EL q 18 16 25 120 145 2 0,19 M M
General Purpose P K S S N
WEX 2020 EL l 20 20 40 110 150 2 0,32 M
2022 EL q 22 20 30 120 150 2 0,33 Roughing P P K S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
WEX 2025 EL l 25 25 50 120 170 2 0,55 Radius
DL1000
2028 EL m 28 25 30 140 170 2 0,59 Cat. No.
RE
H1
2030 EL m 30 25 30 140 170 2 0,60
WEX 2032 EL m 32 32 60 120 180 2 0,99 AXMT 123504 PEER-G – – 0,4
2040 EL q 40 32 30 150 180 2 1,12 123508 PEER-G – – 0,8
Indexable
Endmills
123512 PEER-G – – 1,2
AXMT 123504 PEER-H – – 0,4
123508 PEER-H – – 0,8
Body (Long Type „E“ + Small Shank) 123512 PEER-H
– – 1,2
Dimensions (mm) No. of Weight
m
Cat. No. Stock AXMT 123504 PEER-E – – 0,4
DC DMM LH LS LF Teeth (kg) 123508 PEER-E p – – 0,8
WEX 2016 EL15 q 16 15 25 120 145 2 0,17 123512 PEER-E – – 1,2
2020 EL19 l 20 19 40 110 150 2 0,30 AXMT 123508 PEER-EH p – – 0,8
2025 EL24 l 25 24 50 120 170 2 0,53 AXET 123502 PEFR-S – – – – – – – 0,2
2025 EL24Z3 q 25 24 50 120 170 3 0,50 123504 PEFR-S – – – – – – – 0,4
2032 EL30Z4 q 32 30 60 120 180 2 0,95 123508 PEFR-S – – – – – – – 0,8
G - General type – Unable to produce
H - Strong cutting edge
Body (Weldon Shank Short Type „EW“) E - For stainless steel / exotic alloy
Dimensions (mm) No. of Weight EH - Strong edge for stainless steel / exotic alloy
Cat. No. Stock DC DMM LH LS LF Teeth (kg) S - For aluminium alloy
H35
"Wave Mill" Series "Wave Mill" Series
WEX 3000 E Type WEX 3000 M Type
WEX 3000 E/EL WEX 3000 M
Shank Type Rake Radial 8°–15°
14 mm Modular Type Rake Radial 8°–15° 14 mm
Angle Axial
16°–24° 90° Angle Axial 16°–24° 90°
Stock
Cat. No. Stock DC DMM LH LS LF Teeth (kg) Cat. No.
DC DCONCRKS OAL LF LS2 LS L11 H Teeth
WEX 3025 E l 25 25 35 85 120 2 0,37 WEX 3025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
3028 E q 28 25 35 85 120 2 0,39 3028M12Z2 q 28 12,5 M12 56 35 5 21 10 19 2
3030 E q 30 25 40 90 130 3 0,42 WEX 3030M16Z3 q 30 17,0 M16 63 40 5 23 10 24 3
WEX 3032 E l 32 32 40 90 130 3 0,67 3032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
3035 E q 35 32 40 90 130 3 0,69 3035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3
3040 E l 40 32 50 120 170 4 1,01 3040M16Z4 q 40 17,0 M16 63 40 5 23 10 24 4
3050 E q 50 32 50 120 170 5 1,23 Inserts are not included.
3063 E q 63 32 50 120 170 6 1,58
Body (Short Type „E“ + Small Shank) Inserts for WEX3000 Type
Dimensions (mm) No. of Weight
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
WEX 3025 E20 q 25 20 35 85 120 2 0,25
3032 E25 q 32 25 40 90 130 3 0,43
Application Coated Carbide Carbide DLC
M K
Body (Long Type „EL“) High Speed / Light cut P K S N N
General Purpose P K M
S
M
S N
Dimensions (mm) No. of Weight Roughing P P K M
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
WEX 3025 EL 25 25 50 120 170 2 0,54
Cat. No.
3028 EL q 28 25 50 120 170 2 0,56 RE
H1
3030 EL q 30 25 60 120 180 2 0,60 AXMT 170508 PEER-L – – 0,8
m
WEX 3032 EL 32 32 60 120 180 2 0,95 AXMT 170504 PEER-G m – – 0,4
3035 EL q 35 32 60 120 180 2 0,98 170508 PEER-G – – 0,8
3040 EL 40 32 80 140 220 2 1,38
Indexable
Endmills
BFTX 0407 IP
3,0
WEX 3025 – WEX 3030
H5
TRDR 15 IP
BFTX 0409 IP WEX 3032 – WEX 3063
4 mm
WEX1000 Series
Cutter: WEX1012E Insert: AXMT060208PDER -
Cutting Data: ap = 4 mm, ae = 1 mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide
Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300
ISO Material HB Feed Rate (mm/tooth)
0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 280 240 220 240 220 200 220 200 180
„
, <0, 45%C, annealed 190 G 200 180 160 180 160 140 180 160 140
„
, <0, 45%C, tempered 250 G 180 120 140 160 140 120 150 130 110
„
, <0, 75%C, annealed 270 G 160 140 120 150 130 110 130 110 110
„
, <0, 75%C, tempered 300 G 100 80 70 90 70 60 70 60 50
P Low alloyed steel, annealed 180 G 200 180 160 180 160 150 160 150 130
„
, tempered 275 G 130 110 90 120 100 90 100 90 80
„
, tempered 300 G 120 100 80 100 90 80 90 80 60
„
, tempered 350 G 90 80 60 80 70 60 70 60 40
High alloyed and tool steel, annealed 200 G 180 170 160 170 160 130 150 140 120
„
, tempered 325 G 100 80 60 80 60 50 60 50 30
Stainless steel, ferritic/martensitic, annealed 200 E 175 150 120 140 130 110
M Martensitic, tempered 240 E 140 120 100 120 100 90
Austenitic, plunged 180 E 180 160 140 160 140 130
Grey cast iron G 240 220 200 220 200 180
K
Nodular cast iron G 160 140 120 140 120 100
S High tempered resist. alloys, Fe based, annealed E 50 35 45 25
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.
12,5 mm
WEX2000 Series
3 mm
Cutter: WEX2025E Insert: AXMT123508PEER -
Indexable
Endmills
Cutting Data: ap = 3 mm, ae = 12,5 mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide
Chipbreaker
H37
"Wave Mill" Series
WEX Type
Recommended Cutting Conditions
16 mm
WEX3000 Series
Cutter: WEX30325E Insert: AXMT170508PEER - 5 mm
Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ISO Material HB Feed Rate (mm/tooth)
0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 400 370 350 370 350 330 350 330 310
„
, <0, 45%C, annealed 190 G 300 270 250 270 250 230 250 230 210
„
, <0, 45%C, tempered 250 G 250 220 200 220 200 180 200 180 160
„
, <0, 75%C, annealed 270 G 200 170 150 180 160 140 160 140 120
„
, <0, 75%C, tempered 300 G 150 120 100 120 100 80 100 80 60
P Low alloyed steel, annealed 180 G 280 250 230 250 230 210 230 210 190
„
, tempered 275 G 180 150 130 160 140 120 140 120 100
„
, tempered 300 G 160 130 110 140 120 100 120 100 80
„
, tempered 350 G 130 100 80 110 90 70 90 70 50
High alloyed and tool steel, annealed 200 G 250 220 200 220 200 180 200 180 160
„
, tempered 325 G 130 100 80 100 80 60 80 60 40
Stainless steel, ferritic/martensitic, annealed 200 E 185 165 135 165 150 120
M Martensitic, tempered 240 EH 170 150 120 150 135 110
Austenitic, plunged 180 E 200 180 150 180 160 135
Grey cast iron G 300 270 250 270 250 230
K Nodular cast iron G 200 170 150 170 150 130
High tempered resist. alloys, Fe based, annealed 300 E 50 30 45 25
S „
, hardened 330 E 50 30 45 25
Aluminium alloy, Si < 13% S 1000 750 500
N Aluminium alloy, Si > 13% S 250 200 170
Copper alloy S 350 330 300
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.
Indexable
Endmills
100
125
The above recommended values are for a nose radius of 0,8 mm.
H38
For the Smooth and Reliable Cutting Action of Aluminium "Wave Mill" Series
WAX Type
Overview
Based on our proven Wavemill design this new range of WAX
cutters is capable of rough and finishing Aluminium Alloys and
other Non Ferrous Metals. It is ideal for high productivity Aluminium
machining to exacting tolerances in the Aircraft, Electronics,
and Automotive industries. The award winning Auroracoat DLC
(diamond like carbon) inserts resist chip adhesion and substantially
increase both tool life and productivity when dry machining
Aluminium helping customers boost compliance with ISO14001
accreditation standards
Indexable
50 7° 10 82
Endmills
RMPX
60 5° 10 115
ap 80 3° 10 191
100 3° 10 191
125 2° 10 287
H39
"Wave Mill" Series
WAX 3000 E/EL Type
16–18mm 90° Axial rake angle
Radial rake angle
6°
19–25°
(Endmill)
Short Type ”E”
Long Type ”EL”
Applicable
D1
Endmill
BS
20°
DLC S
Application Coated Carbide
INS
L
BFTX 0408 3,0 TRD 15 WAX 3000 E/EL
High Speed / Light cut K
N N
General Purpose N
Roughing
Dimensions (mm)
DL1000
Cat. No.
APMX INSL BS RE S D1
H1
(Endmill)
Short Type ”E”
Long Type ”EL”
Indexable
Endmills
Inserts for WAX 4000 Type Spare Parts
APMX Insert Screw Insert Wrench
RE
Applicable
Endmill
D1
BS
20°
S
Application DLC
Coated Carbide
INS
L
BFTX 0509 N TRD 20 Ø 25 – Ø 32
High Speed / Light cut K N 5,0
N
BFTX 0511 N TRD 20 Ø 40 – Ø 125
General Purpose N
Roughing
Dimensions (mm)
DL1000
Cat. No.
APMX INSL BS RE S D1
H1
G59
H41
Wave Multi-Function Mill
WMM Type
Features
Utilising some of the design features, which made the Wave-Mill so
successful, this multi-functional cutter, which utilizes standard wavy
shaped inserts mounted radially and axially, performs a variety of
operations.
These include slotting, shoulder milling, ramping, pocketing, drilling,
helical cutting etc and eliminates the need to stock a variety of
application specific tools.
Advantages l Multi-functional cutter efficiently performs a l Insert Orientation of WMM Type Cutter
number of cutting operations.
l Excellent for ramping, helical cutting, and Peripheral Central
Insert Insert
pocketing.
l Uses standard inserts interchangeable with
those used on other Wave-Mill cutters
l Strong high rake inserts gives smooth cutting
action.
Peripheral
l Good dimensional stability thanks to long life Inserts
inserts
Recommended Cutting Conditions for WMM(H) 2000 Recommended Cutting Conditions for WMM(H) 3000
Material Carbon steel Stainless steel Cast iron Aluminium Material Carbon steel Stainless steel Cast iron Aluminium
øD Type øD Type
of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy
(mm) ing (mm) ing
vc — 80-120-160 80-100-120 70-150-180 200-300-500 vc — 80-120-160 80-100-120 70-150-180 200-300-500
20 ~ Shoulder mil ing 0,05-0,20 0,05-0,15 0,05-0,20 0,1-0,15-0,2 32 ~ Shoulder mil ing 0,05-0,25 0,05-0,20 0,05-0,25 0,1-0,15-0,2
26 f t Slotting 0,05-0,12 0,05-0,10 0,05-0,12 0,05-0,10 40 f t Slotting 0,05-0,15 0,05-0,12 0,05-0,15 0,05-0,10
Drilling 0,05-0,18 0,05-0,12 0,05-0,18 0,05-0,10 Drilling 0,05-0,20 0,05-0,18 0,05-0,20 0,05-0,10
Grade ACZ330 ACZ350 ACZ310 DL1000 (H1) Grade ACZ330 ACZ350 ACZ310 DL1000 (H1)
[vc =m/min, f t =mm/ tooth] [min.– optimum – max.] [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]
DMM h7
DMM h7
DC
DC
LH LS LH LS
LF LF
Body Body
Dimensions (mm) Total Effective Dimensions (mm) Total Effective
Cat. No. Stock Cat. No. Stock
DC DMM APMX LF LH LS teeth teeth DC DMM APMX LF LH LS teeth teeth
WMM 2020 E p 20 20 17 130 35 95 3 1 WMM 3032 E p 32 32 39 150 50 100 4 1
WMM 2025 E p 25 25 26 140 40 100 4 1 WMM 3040 E p 40 32 39 160 55 105 4 1
(Long type) (Long type)
WMM 2020 EL p 20 20 17 185 60 125 3 1 WMM 3032 EL p 32 32 39 230 90 140 4 1
WMM 2025 EL p 25 25 26 220 75 145 4 1 WMM 3040 EL p 40 32 39 230 55 185 4 1
(WMMH Standard type with coolant holes and weldon shank) (WMMH Standard type with coolant holes and weldon shank)
WMMH 2020 EW p 20 20 17 130 35 95 3 1 WMMH 3032 EW p 32 32 39 150 50 100 4 1
WMMH 2025 EW p 25 25 26 140 40 100 4 1 WMMH 3040 EW p 40 32 39 160 55 105 4 1
(WMMH Long type with coolant holes and weldon shank) (WMMH Long type with coolant holes and weldon shank)
WMMH 2020 ELW p 20 20 17 185 60 125 3 1 WMMH 3032 ELW p 32 32 39 230 90 140 4 1
WMMH 2025 ELW p 25 25 26 220 75 145 4 1 WMMH 3040 ELW p 40 32 39 230 55 185 4 1
Inserts for WMM 2000 Series Inserts for WMM 3000 Series
Indexable
Endmills
6,60
6,60
85°
85°
11°
11°
RE 10 3,5 RE 10 3,5
Diamond Un- Diamond Un-
Application Coated coated coated Application Coated coated coated
High Speed / Light cut K
N N High Speed / Light cut K
N N
General Purpose M P K N General Purpose M P K N
Roughing Roughing
ACZ350
ACZ330
ACZ310
ACZ350
ACZ330
ACZ310
Radius Radius
DL1000
DL1000
H1
H43
Wave Repeater Mill
WRX Type
General Features
The WRX Wave repeater end mill system features AXMT
style inserts vertically mounted and positioned to provide
a long continuous cutting edge suitable for deep shoulder
milling. Designed to run at elevated feed rates the soft
cutting action reduces cutting resistance, vibration and
noise to substantially improve tool life and surface finish.
Product Range
l WRX 2000 series with 12 mm inserts
l WRX 3000 series with 17 mm inserts
l Cutter Diameters - 20 mm (ap = 18 mm) to 100 mm (ap = 53 mm)
l Special Order Options – WRX Cutter with integrated arbor
Shell type with detachable head
l Wide ISO Application Range – P/M/K/N classification
Advantages
l Optimised insert positions reduce cutting resistance and vibration
l Integral coolant improves chip flow
l Primary chip slot for smooth and fast chip evacuation
l Optimised insert pocket maximises rigidity
l Bottom edge support improves tool life and cutting performance
Special
pocket shape
Indexable
Endmills
Lead
groove Axial insert
supporting
system
Cutting Force
reduced by 30 % Components: Vibration
Principle force
Cutting Resistance (N)
Competitor Time
WRX Competitor
Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 2000 Type)
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
WRX2032RH27E32 l 32 27 32 130 45 85 9 3 3 Cat. No.
RE
H1
WRX2040RH18E40 q 40 18 40 160 40 120 10 2 5 AXMT 123504 PEER-G – – 0,4
WRX2040RH36E40 l 40 36 40 130 45 85 16 4 4 123508 PEER-G – – 0,8
123512 PEER-G – – 1,2
AXMT 123504 PEER-H – – 0,4
Body (Weldon Shank Type) 123508 PEER-H – – 0,8
No. No. Effec- 123512 PEER-H m – – 1,2
Dimensions (mm)
Stock
Indexable
Endmills
– Unable to produce
WRX2032RH18W32 l 32 18 32 140 50 90 8 2 4 G - General type
WRX2032RH27W32 l 32 27 32 130 45 85 9 3 3 H - Strong cutting edge
E - For stainless steel / exotic alloy
WRX2040RH18W40 q 40 18 40 160 40 120 10 2 5 EH - Strong edge for stainless steel /
exotic alloy
WRX2040RH36W40 l 40 36 40 130 45 85 16 4 4 S - For aluminium alloy
G49
H45
WRX 3000 Series with AXMT 17 mm inserts
Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 3000 Type)
Dimensions (mm) No. No. Effec-
Stock
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Radius
Body (Weldon Shank Type) Cat. No.
RE
H1
Dimensions (mm) No. No. Effec- AXMT 170508 PEER-L m – – 0,8
Stock
Application Examples
Example 1 Work Automotive Component / Cast Iron Example 2 Work Machine Parts / Stainless Steel
Material Material
Sumitomo Competitor Sumitomo Competitor
Body WRX3000 Type Body
Integrated Arbor Ø 50 WRX3040RH40E40 Ø 40
Insert AXMT 18 mm Insert AXMT 18 mm
Tool Insert grade ACK300 PVD Type Tool Insert grade ACP300 PVD Type
Tool dia. (mm) 50 50 Tool dia. (mm) 40 40
Total teeth 15 12 Total teeth 9 6
Effective teeth 3 3 Effective teeth 3 2
Cutting speed Cutting speed
(m/min) 78 78 (m/min) 125 125
Feed (mm/t) 0,13 0,13 Feed (mm/t) 0,2 0,2
Cutting Axial depth Cutting Axial depth
of cut (mm) 45 45 of cut (mm) 40 40
Data Data
Radial width Radial width
of cut (mm) 5 5 of cut (mm) 5 5
Coolant Dry Dry Coolant Wet Wet
Tool life / Tool life /
Result Cutting edge 500 min 300 min Result Cutting edge 20 5 ~ 10
Stable machining,
Benefits 1,7 times longer tool life Benefits
double tool life with no breakage
G49
H46 = Euro stock
m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)
Wave Repeater Mill
WRX Type
Chipbreaker Selection
Work Material Steel, Cast Iron Stainless Steel Aluminium
L G H E EH S
Chipbreaker
Type
Feature Low cutting force General purpose Strong cutting edge E type for smooth cutting Strong cutting edge Sharp cutting edge
2000 Type 20° 17° 17° 27°
Figure — 28°
Recommended cutting speed and feed / tooth according to width of cut ( ae /DC )
Chip Breaker
Grades
Property,
(HB)
Indexable
annealed 100 200 300
Endmills
< 0,45% C, ACP ACP ACP
Steel, carbon steel 250 L-G-H 140 – 180 – 200 0,19 – 0,26 – 0,32 130 – 165 – 180 0,14 – 0,19 – 0,24 100 – 130 – 140 0,08 – 0,10 – 0,13
tempered 100 200 300
< 0,75% C, ACP ACP ACP
270 L-G-H 140 – 170 – 190 0,19 – 0,26 – 0,32 120 – 155 – 170 0,14 – 0,19 – 0,24 100 – 130 – 140 0,07 – 0,10 – 0,12
annealed 100 200 300
< 0,75% C, ACP ACP ACP
300 L-G-H 130 – 165 – 180 0,19 – 0,26 – 0,32 120 – 150 – 170 0,14 – 0,19 – 0,24 100 – 120 – 130 0,07 – 0,10 – 0,12
tempered 100 200 300
ACP ACP ACP
P annealed 180
100 200 300
G-H 130 – 165 – 180 0,18 – 0,24 – 0,30 120 – 150 – 170 0,13 – 0,18 – 0,22 100 – 120 – 130 0,07 – 0,09 – 0,11
ACM ACM
Stainless, austenitic plunged 180 L-G 80 – 95 – 110 0,15 – 0,20 – 0,25 70 – 85 – 90 0,11 – 0,14 – 0,18 60 – 70 – 80 0,06 – 0,08 – 0,10
200 300
ACK ACK
Gray cast iron GG 180 G-H 190 – 240 – 270 0,19 – 0,26 – 0,32 180 – 220 – 240 0,14 – 0,19 – 0,24 140 – 170 – 190 0,09 – 0,12 – 0,15
200 300
K ACK ACK
Nodular cast iron GGG 250 G-H 140 – 170 – 190 0,16 – 0,21 – 0,26 120 – 155 – 170 0,12 – 0,16 – 0,20 100 – 130 – 140 0,07 – 0,10 – 0,12
200 300
Fe based, ACK ACK
200 L-G 40 – 45 – 50 0,12 – 0,16 – 0,21 30 – 40 – 45 0,08 – 0,11 – 0,14 30 – 35 – 40 0,07 – 0,09 – 0,11
Exotic alloys annelaed 200 300
S (Resistant alloys, Ti + Ni alloys) ACK ACK
hardened 280 L-G 15 – 20 – 25 0,10 – 0,14 – 0,17 10 – 15 – 20 0,07 – 0,10 – 0,12 10 – 15 – 20 0,05 – 0,07 – 0,09
200 300
DL
Si < 13% H1 S 510 – 635 – 710 0,23 – 0,31 – 0,38 460 – 580 – 640 0,17 – 0,22 – 0,28 390 – 485 – 540 0,08 – 0,12 – 0,14
1000
Aluminum alloy
DL
N Si ≥ 13%
1000
H1 S 150 – 190 – 210 0,19 – 0,25 – 0,32 140 – 175 – 190 0,14 – 0,18 – 0,23 130 – 165 – 180 0,08 – 0,10 – 0,13
DL
Copper alloy H1 S 320 – 405 – 450 0,15 – 0,21 – 0,26 300 – 370 – 410 0,13 – 0,16 – 0,22 240 – 300 – 330 0,07 – 0,10 – 0,12
1000
- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300).
- Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy
cutting conditions.
H47
Wave Ball Mill” for Roughing
WBMR Type
Features
Particularly suitable for die mold machining the WBMR replaceable
insert ball nose endmill efficiently roughs complex profiles.
Its high feed rate capability is a direct result of a sharp cutting edge
which is maintained during the cutting cycle by the special cemented
carbide substrate working in parallel with the ultra hard ZX coating.
Chipbreaker
(Nick type)
for r= 25
radial insert
ZNMT 4310250-N
guide faces A,
Endmills
1 0,05
B & C, chipping
Insert setting 0 5 10 15 20
Back component Feed component Vertical component so as to allow
Cutting Length (m)
stable cutting.
Cutting Conditions (Shoulder milling, downcut) Cutting Conditions (Shoulder milling, downcut)
v c = 200 m/min, f t = 0.15 mm/tooth v c = 100 m/min, f t = 0.15 mm/tooth
Axial ap: 5 mm, Radial ae: 5 mm Axial ap: 5mm, Radial ae: 5 mm
Work Material : C50 Work Material : X 40 CrMoV 5-1(HRC45)
WBMR 2200S (ø 20 mm) Cutting Conditions : WBMR 2300M (ø 30 mm) Cutting Conditions :
Insert Grade : ACZ350 n = 2200 rpm, v f = 500 mm/min Insert Grade : ACZ350 n = 500 rpm, v f = 35 mm/min
Depth of Cut : 0,3–2 mm Depth of Cut : 5 mm
Non-water soluble cutting oil Dry cut
LU LU
APMX APMX
DC = 20–32 DC = 20–32
DMM h7
DMM h7
DC
DC
LH LS LH LS
LF LF
DC = 40–50 APMX DC = 40–50 APMX
DMM h7
DMM h7
DC
DC
LH LS LH LS
LF LF
Body (Short and middle length type, 2 teeth) Body (Extra long type, 4 teeth)
Dimensions (mm) Dimensions (mm)
Cat. No. Stock Cat. No. Stock
DC DMM APMX LH LS LU LF DC DMM APMX LH LS LU LF
WBMR 2200 S l 20 25 20 60 80 40 140 WBMR 2200 LL l 20 25 30 80 170 40 250
2200 M l 20 25 20 60 140 40 200 2200 LLW l 20 25 30 80 170 40 250
2200 MW l 20 25 20 60 140 40 200 WBMR 2250 LL l 25 32 38 100 200 50 300
WBMR 2250 S l 25 32 23 70 80 50 150 2250 LLW l 25 32 38 100 200 50 300
2250 M l 25 32 23 73 147 50 220 WBMR 2320 LL l 32 32 44 120 230 60 350
2250 MW l 25 32 23 73 147 50 220 2320 LLW l 32 32 44 120 230 60 350
WBMR 2320 S l 32 32 31 80 80 60 160 WBMR 2400 LL q 40 42 50 250 100 - 350
2320 M l 32 32 31 85 155 60 240 2400 LLW 40 42 50 250 100 - 350
2320 MW l 32 32 31 85 155 60 240 WBMR 2500 LL q 50 42 69 250 100 - 350
WBMR 2400 S q 40 42 35 100 100 - 200 2500 LLW 50 42 69 250 100 - 350
2400 M q 40 42 35 180 100 - 280 LL: Extra long type with cylindrical shank
WBMR 2500 S q 50 42 47 100 100 - 200
LLW: Extra long type with Weldon shank
2500 M q 50 42 47 180 100 - 280
S: Short type with cylindrical shank
M: Middle length type with cylindrical shank
Inserts
Application Coated Carbide RE
High Speed / Light cut Fig. 1
W1
Indexable
General Purpose
Endmills
P P
M M
Roughing P
M
P
M K L S
RE
ACP200
ACP300
ACK300
Spare Parts
Screw Wrench Wrench
Applicable Endmill
H49
Wave Ball Mill for Finishing
WBMF Type
Features
The outstanding results obtained from this finishing cutter are due
to the combination of its large sigmoid blade and precise clamping
system making it extremely rigid !
LH LS
LU
DMM h6
DC
APMX
LF
Body
Dimensions (mm)
Cat. No. Stock
DC DMM APMX LH LS LU LF
WBMF 1100 S q 10 16 9 30 70 17 100
1100 M l 10 16 9 35 95 17 130
1100 L q 10 16 9 50 130 17 180
WBMF 1120 S q 12 16 10,5 40 70 19,5 110
1120 M l 12 16 10,5 40 110 19,5 150
1120 MM12N 12 12 10,5 40 110 19,5 150
1120 L q 12 16 10,5 60 140 19,5 200
WBMF 1160 S q 16 20 12 50 80 25,5 130
1160 M l 16 20 12 50 130 25,5 180
1160 MM12N 16 16 12 50 130 25,5 180
1160 L q 16 20 12 70 150 25,5 220
WBMF 1200 S q 20 25 15 60 80 32 140
1200 M l 20 25 15 60 140 32 200
1200 MM20N 20 20 15 60 140 32 200
1200 L q 20 25 15 80 170 32 250
WBMF 1250 S 25 32 18,5 70 80 36 150
1250 M l 25 32 18,5 73 147 36 220
1250 L q 25 32 18,5 100 200 36 300
WBMF 1300 S 30 32 22,5 80 80 43 160
1300 M l 30 32 22,5 85 155 43 240
1300 L 30 32 22,5 120 230 43 350
S : Short type
M : Middle length type
L : Long type
Indexable
Endmills
Inserts
DC±0,02 RE±0,015
Application Coated
High Speed / Light cut P
General Purpose S
APMX
L
Roughing
ACZ120
Spare Parts
Screw Wrench
Applicable
Endmill
H51
Wave Radius Mill Multi Purpose Endmills with Polygon Inserts
WRCX 08000/10000 E Type
4,0 mm 5,0 mm
(WRCX 08000) (WRCX 10000)
Shank Type with Small Diameter Inserts
DN
DMM h7
DCX
E _ : Cylindrical straight shank type
Inserts
Uncoated Diamond
Application Coated Carbide Carbide Coated Fig. 1 RE
Indexable
K
P K N N
IC
General Purpose P
M
P
M K N
Roughing P
M
P
M K
ACP100
ACP200
ACP300
ACK200
ACK300
Dimensions (mm)
DL1000
Applicable IC 90°
S
Cat. No. Fig.
Endmill
IC RE S
H1
Fig. 2
QPMT 080330 PPEN 8 3,0 3,18 1 RE
WRCX 08000 E
080330 PPEN-H 8 3,0 3,18 1
IC
Material Carbon steel Alloy steel Stainless steel Cast iron Non-ferrous
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) material
Gra
øD de
(mm) ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 DL1000, H1
vc 80–120–160 60–100–140 60–100–120 60–80–120 200–500–1000
12–32
ft 0,1–0,3–0,4 0,1–0,2–0,3 0,1–0,15–0,2 0,1–0,2–0,3 0,1–0,2–0,3
L11 L11
CRKS CRKS
DCX
DCON
DCX
DCON
LS2
LS2
LF LS H
OAL LF LS H
Axial rake angle: 0° OAL Axial rake angle: 0°
Radial rake angle: -3° Radial rake angle: -3°
Heads For insert type : QPMT 0803 Heads For insert type : QP T 10T3
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DCX DCON CRKS OAL LF LS2 LS L11 H teeth DCX DCON CRKS OAL LF LS2 LS L11 H teeth
WRCX 08020M10Z2 l 20 10,5 M10 49 30 5 19 8 15 2 WRCX 10025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
WRCX 08025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 10028M12Z3 28 12,5 M12 56 35 5 21 10 19 2
Inserts are not included. WRCX 10030M16Z3 30 17,0 M16 63 40 5 23 10 24 3
10032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
Inserts are not included.
Inserts
Uncoated Diamond
Application Coated Carbide carbide Coated
High Speed / Light cut P K K
N N Fig. 1 RE
General Purpose P
M
P
M K N
IC
P
Roughing P
M M K
ACP100
ACP200
ACP300
ACK200
ACK300
Dimensions (mm)
DL1000
Applicable
Cat. No. Fig.
Indexable
S
Endmills
Endmill IC 90°
IC RE S
H1
l
QPET 10T350 PPFR-S 10 5,0 3,97 2
QPMT 120440 PPEN 12 4,0 4,76 1 IC S
120440 PPEN-H 12 4,0 4,76 1 WRCX 12000 M
QPET 120460 PPFR-S 12 6,0 4,76 2
QPMT... : 16 corner insert for general purpose application QPET...- S: Round insert with sharp cutting edge for aluminium
QPMT...- H: 16 corner insert with strong cutting edge
Identification Details
Applicable Applicable
Endmill Endmill
BFTX 02506 IP 1,5 TRDR 08 IP WRCX 08020M – WRCX 08025M BFTX 03584 IP 3,0 TRDR 15 IP WRCX 10025M – WRCX 10032M
BFTX 0409 IP 3,0 TRDR 15 IP WRCX 12040M
H53
Wave Radius Mill Milling of steel, stainless steel, cast iron and
RSX(F)08000/10000/12000ES exotic alloys
Inserts
Application Grade
High Speed/Light Cut
IC±0,025
General Purpose P
M
Roughing P
M K
IC±0,025 S±0,025
ACM100
ACM200
ACM300
Dimens.
ACP200
ACK300
Applicable
Cat. No.
IC S Cutters Cutting Edge Cross Section
RSX(F) 08000ES
0803M0EN H m l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76
RSX(F) 08000ES TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Endmill
Series Type Size Diameter Type
RSX(F) 10000ES BFTX03584IP 3,0
TRDR15IP
RSX(F) 12000ES BFTX0409IP 3,0
H5
Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
RSX 08020M10Z2 20 10,5 M10 49 30 5 19 8 15 2 0,1 RSXF 08020M10Z3 20 10,5 M10 49 30 5 19 8 15 3 0,1
08025M12Z3 25 12,5 M12 56 35 5 21 10 19 3 0,1 08025M12Z4 25 12,5 M12 56 35 5 21 10 19 4 0,1
08032M16Z4 32 17,0 M16 63 40 5 23 10 24 4 0,2 08032M16Z5 32 17,0 M16 63 40 5 23 10 24 5 0,2
RSX 10025M12Z2 25 12,5 M12 56 35 5 21 10 19 2 0,1 RSXF 10025M12Z3 25 12,5 M12 56 35 5 21 10 19 3 0,1
10032M16Z3 32 17,0 M16 63 40 5 23 10 24 3 0,2 10032M16Z4 32 17,0 M16 63 40 5 23 10 24 4 0,2
RSX 12032M16Z2 32 17,0 M16 63 40 5 23 10 24 2 0,2 RSXF12032M16Z3 32 17,0 M16 63 40 5 23 10 24 3 0,2
12040M16Z3 40 17,0 M16 63 40 5 23 10 24 3 0,3 12040M16Z4 40 17,0 M16 63 40 5 23 10 24 4 0,3
Inserts
Application Grade
High Speed/Light Cut
IC±0,025
General Purpose P
M
Roughing P
M K
IC±0,025 S±0,025
ACM100
ACM200
ACM300
Dimens.
ACP200
ACK300
Applicable
Cat. No.
IC S Cutters Cutting Edge Cross Section
Indexable
Endmills
RSX(F) 08000ES
0803M0EN H m l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76
RSX(F) 08000M TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Mounting No. of
RSX(F) 10000M BFTX03584IP 3,0 Series Type Size Diameter Screw Size Teeth
TRDR15IP
RSX(F) 12000M BFTX0409IP 3,0
H55
”Wave Mill” Series
WFXC Type
General Features
The WaveMill WFXC type is a chamfering tool that uses
inserts for the WFX series. This allows the WFXC type to
support many types of work materials using a variety of
grades.
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide
Coated Carbide
Coated Carbide
Carbide
Indexable
Endmills
Application Notes
Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change
depending on the corner radius (RE) of the insert that is attached to the body.
Work diameter: Use in a range grater or equal to DC1 and less than or equal to DC2.
Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cut-
ting edge at the depth indicated by „b“.
Body WFXC 08000E (Standard Type) Body WFXC 12000E (Standard Type)
Dimensions (mm) Dimensions (mm)
Stock
Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
DC1 DCX LF LH LS DMM Teeth (kg) DC1 DCX LF LH LS DMM Teeth (kg)
WFXC 08008E m 8 17,5 120 30 90 10 1 0,1 WFXC 12025E m 25 41,0 150 40 110 25 3 0,6
08016E m 16 25,5 120 30 90 16 2 0,2 12032E m 32 48,0 150 40 110 32 3 1,0
Identification Details
WFX C 08 016 E
Cutter Chamfering Insert Cutter Endmill
Series Size Diameter Type
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
Roughing PM PM K M
S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm) Applicable
Cat. No. Fig.
Cutters
RE
H1
Indexable
Endmills
SOMT 080304 PZER G m m m m – – 0,4 1
080308 PZER G m m – – 0,8 1
080312 PZER G m m m m m m – – 1,2 1
SOMT 080308 PZER H m m m m – – 0,8 1
080312 PZER H m m m m m m – – 1,2 1 WFXC08000E
SOET 080304 PZER G m m m m m m – – 0,4 1
080308 PZER G m m m m m m m – – 0,8 1
Fig. 2
080312 PZER G m m m m m m m – – 1,2 1
SOET 080302 PZFR S – – – – – – – 0,2 1
080304 PZFR S – – – – – – – 0,4 1
080308 PZFR S – – – – – – – 0,8 1
SOMT 120408 PDER L m m m – – 0,8 2
SOMT 120404 PDER G m m m m – – 0,4 2
120408 PDER G m – – 0,8 2
120412 PDER G m m m m m m – – 1,2 2 WFXC12000E
120416 PDER G m m m m m m – – 1,6 2
SOMT 120408 PDER H m m m m – – 0,8 2
SOET 120408 PDFR S – – – – – – – 0,8 2
H57
”Wave Mill” Series
WFXC 08000/12000 M
Modular Type Rake Radial 0°
Angle Axial 0° 45°
Cat. No.
DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXC08016M08Z2 m 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1 Cutter Chamfe- Insert Cutter Screw No. of
Series ring Size Diameter Size Teeth
Cat. No.
DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) H5
WFXC12025M12Z3 m 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1
12032M16Z3 m 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
Roughing PM PM K M
S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No. Fig.
RE
H1
Product Range
Diameter Range (mm) / No of Teeth
Type
Indexable
Endmills
Material
Type L G GX H — W
Edge Treatment
Cutting 25° 25°
25° 25° R0,4
25°
FA1
FA15'
R150
R150
Edge
R150
R150
5'
Shape
Low Cutting
Features Standard Long Edge High Strength
Force
Applica- Finishing / Light Roughing Corner Radius
General Purpose Wiper
tions Cutting
Edge *Edge length
6,0 mm 6,0 mm 9,0 mm 6,0 mm GX type = 9,0 mm
Length*
H
Sharpness
Roughing
Regrinding
Emphasis on fracture Portion
resistance
If you wish to use reground blades you shall use sets of blades with
Edge Stability Higher matching size of the same level in order to keep the balance.
H59
Alnex
ANX Series
Performances
High-Speed / High-Efficiency Cutting
Realizes ultra-high efficiency machining with vf = 30.000 mm/min
35.000
30.000
25.000
15.000
10.000
Comparison: Cutter Diameter Ø 100 mm
Spindle Speed Feed Rate 5.000
Number of Teeth
min-1 vf (mm/min)
0
ANX Series 18.000 18 32.400 Competitor
ANX Series
Competitor 9.500 12 11.400
Blade
Adjustment Screw
Endmills
0 10 20 30 40 (min)
Chip Control
Blade-Through Coolant Chip Breaking
3 mm 3 mm
New
ANXS 16000 E
Rake Radial -2 – 0° 3 mm
Angle Axial +5° 90°
DMM h7
DCX
DC
LH LS
LF
ANXS 16032E04
BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT
16040E06
Blades
Indexable
Application SUMIDIA
Endmills
High Speed / Light Cut
Fig. 1 Fig. 2
General Purpose
16 16
Roughing
6,0 9,0
Cutting
DA1000
Wiper Edge
Cat. No. Edge Applications Fig.
Shape
Length Fig. 3 Fig. 4
16 16
ANB 1600R-L m 6,0 Linear Low Cutting Force 1 6,0 R0,4
1600R-G m 6,0 Arc-Shaped General Purpose 1
1600R-H m 6,0 Arc-Shaped Strong Edge 1
1600R-GX m 9,0 Arc-Shaped Long Edge 2
1604R m 6,0 Linear Corner Radius 3 Wiper Blade
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.
H61
Alnex
ANX Series
ALNEX Series Usage Manual
Adjustment of the Blades, Runout Alignment
1 Before inserting the blade, make sure that the seat and screws are free 2
of debris by cleaning those areas.
4 Using the provided wrench for the height adjustment screw, set the
height to your predetermined value. 4
Adjust
5 Fully tighten the clamp bolt (recommended torque is 2 N·m). height
6 Use 1 blade as a datum point and adjust all blade heights to match. 5
Final tighten
7 After tightening, verify that there is no gap between the seat and blade. (2N·m)
Balance Adjustments
The cutter comes pre-balanced to a G 6,3 specification.
Under normal circumstances, it is not necessary to adjust the balance
of the cutter.
Indexable
Endmills
BXH0825-D13 8 25 13 15 ANXS16040RS_ _
BXH1030-D16 10 30 16 25 ANXS16040RS_ _ , ANXS16063RS_ _
ØD
BXH1235-D18 12 35 18 40 ANXS16063R_ _
L
BXH1235-D33 12 35 33 50 ANXS16080R(S)_ _ , ANXA16080/100/125R(S)_ _
BXH1635-D40 16 35 40 100 ANXS16100R(S)_ _
BXH2036-D50 20 36 50 200 ANXS16125R(S)_ _ , ANXA16160R(S)_ _
Other Precautions
-- Please use only Sumitomo genuine parts.
-- Please regularly replace clamp bolts.
-- If you wish to reduce the # of effective blades in use, to maintain balance and protect the body, please use
dummy blades (set height well below effective blades).
-- Please do not operate after releasing the interlock or opening the cover.
-- Please avoid use and consult with Sumitomo if you mistakenly crash the body.
-- As the blades are very sharp, it is very easy to get hurt when touching the blades with your hands directly, so
please wear gloves when taking the blade out of the case to set into the cutter or when setting the cutter into
machine tool.
H62
J
Coated & Solid
Endmills
J1–J44
Solid Carbide
Endmills
GSX Mills Ball Type GSXB 20000.............................................................. J32
AURORA COAT Ball Type SNB 2000DL.............................................................. J33
Uncoated Endmills
For Aluminium Cutting ASM 2000................................................................. J34
SSEH MILL Series for Exotic Alloys SSEHVL 4000-R / SSEH 4000-R................................ J35
Standard Type SSM 2000/4000........................................................... J36–37
Long Type LSM 2000/4000........................................................... J38
Extra LongType ELSM 2000/4000........................................................ J39
J1
Solid Carbide Endmills
Selection Guide
According to Work Materials
Plunge Cut
Multi-Purpose
ø 1–16 mm
High High
Coated Strong Coated Strong
Efficiency Efficiency
a J30–31 a J25
High performance Type High Rigidity Type SumiBoron Endmill For Heat Resistive Steel
Hardened Steel
Standard
ø 1–20 mm EHHM…ZX ø 6–16 mm SSEH Type Anti-Vibration
l
4 Flutes ø 3–32 mm
l
1 Flute ø 4,5–25 mm Radius Endmills
l
6 Flutes 4 Flutes 4 Flutes
SSEHVL Type
l
l
l
8 Flutes l
6 Flutes
l
8 Flutes ø 4,5–25 mm
l
4 Flutes
Exotic Metals
J2
Solid Carbide Endmills
Selection Guide
According to Work Materials
Ballnose Type
High CBN
Coated Strong PCD
Efficiency
Solid Carbide
HARDBALL SUMIBORON brazed SUMIDIA binderless
SHB-ZX Type
Endmills
BNBP Type NPDRS Type
R 0,5–10 mm R 0,2–1,0 mm R 0,2–2,0 mm
l
2 Flutes l
2 Flutes l
1 Flute
Radius Endmill
DLC-Coated Endmill
Non-ferrous Metal
Coated General
AURORA COATED
SNB-DLType
R 1–8 mm
l
2 Flutes
a J34
J3
NEW "Global Standard" Endmills
Conventional ZX Coating
ZX Coating
Comp. A
Comp. B
Soft Steel Hardened Steel Large rake angle combined with our unique flute
Hardness of Work Material (HRC) Starting Temperature For Oxidization (°C) design improves sharpness and chip evacuation.
S Type Sharp Corner: Sharper Edge Design C Type Gash Land: Fracture Resistant Design
Endmills
Coated
Steel
General Structure
Form
Stainless Steel
45 ~ 55 HRC
55 ~ 60 HRC
60 ~ 65 HRC
Carbon Steel
Rolled Steel
Alloy Steel
Cast Iron
Graphite
Cu Alloy
Al Alloy
Ti Alloy
J4
NEW "Global Standard" Endmills
Large rake angle and unique flute design improve sharpness and
excellent chip evacuation.
Product Range
Flute Length
No. of
Application 1,5 D 2D 3D 4D
Teeth
C Type S Type C Type C Type C Type
GSX20000C-1.5D GSX20000S-2D GSX20000C-2D GSX20000C-3D GSX20000C-4D
2 Flutes
aJ7 aJ8 aJ9 a J 10 a J 11
GSX30000C-1.5D GSX30000C-2D
General
3 Flutes
Purpose
a J 12 a J 13
GSX40000C-1.5D GSX40000S-2D GSX40000C-2D GSX40000C-3D GSX40000C-4D
4 Flutes
a J 15 a J 16 a J 17 a J 18 a J 19
GSXSLT30000C-1.5D
Compound
3 Flutes
Endmilling
a J 14
Endmills
Coated
Application Examples
Carbon Steel Grooving with GSX20000C Cast Iron Grooving with GSX20000C
GSX 20000C Competitor Gash land for stronger cutting edge. GSX 20000C Competitor GSX coating for improved wear resistance.
Tool dimension ø 6 (2 Flutes) Tool dimension ø 10 (2 Flutes)
Work material C50 Work material GGG60
Cutting speed vc = 87 m/min Cutting speed vc = 66 m/min
n = 4615 rpm n = 2100 rpm
Feed rate f t = 0,06 mm/teeth Feed rate f t = 0,072 mm/teeth
vf = 553 mm/min vf = 302 mm/min
Depth of cut ap = 3 mm Depth of cut ap = 5 mm, 5 passes
Wide of cut ae = 6 mm Wide of cut ae = 10 mm
Breakage Cooland Dry High Wear Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT40)
Stainless Steel Machining with GSX20000C Surface Milling C50 with GSX20000S
GSX 20000C Competitor Improved reliability even under wet machining. GSX 20000S Competitor S type delivers optimum cutting performance.
Tool dimension ø 10 (2 Flutes) Tool dimension ø 6 (2 Flutes)
Work material X5 CrNi 1812 Work material C50
Cutting speed vc = 50 m/min Cutting speed vc = 87 m/min
n = 1591 rpm n = 4615 rpm
Feed rate f t = 0,04 mm/teeth Feed rate f t = 0,06 mm/teeth
vf = 27 mm/min vf = 553 mm/min
Depth of cut ap = 10 mm Depth of cut ap = 10 mm
Wide of cut ae = 0,5 mm Wide of cut ae = 0,3 mm
Coating peel off Cooland Wet Chipping Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT50)
J5
NEW "Global Standard" Endmills
+ J 20, J 21 + J 34
GSX MILL Anti-vibration Type (Square/Radius) GSX MILL Ball
Characteristics and Applications n Characteristics and Applications
l Optimized irregular pitch and lead affords: l New coating combined with a fine-grained carbide substrate
- Drastically improved chattering and fracture resistance ! affords better thermal and wear resistance.
- Less cutting force Allows high-speed, high-feed cutting. l Large helix angle on cutting edge reduces cutting resistance.
l Rounded lands greatly improve machined surface quality l Unique pocket design and expanded pocket area promotes
(from ø 4 and up). better chip evacuation.
l New fine-grained carbide substrate and special coating for
better rigidity and thermal and wear resistance. Expands the range of machineable material from soft to
hardened steels, and offers reliability and longer tool life.
Product Range
GSX MILL Anti-vibration Square Type
Series No. of Teeth Serie DC (mm)
Product Range
Series No. of Teeth Serie DC (mm)
4
GSXVL4000-2.5D Flutes
ø 2 – ø 20
2 R=ø0,2 – ø15
a J 20 GSX-B 20000 Flutes (DC=0,2 – 30)
a J 36
GSX MILL Anti-vibration Corner Radius Type
Series No. of Teeth Serie DC (mm) Application Range MOULD FINISH MASTER
Workpiece Hardness
a J 21
150
( vc = 120 m/min) low High
GSX
Anti-vibration Chip Removal Rate Q (cc/min)
Endmills
Coated
100
Application Examples
GSX
50
Conventional Design Anti-vibration Flank Wear Competitor C
Competitor A
(N) Competitor B
Cutting Resistance
Wear (mm)
1D 2D 3D
(mm)
GSX Mill Ball
Depth of Cut
Conventional Design
n Application Range Chip Removal Rate Q (cc/min)
Surface Finish Quality GSX Ball (Cutting Length 140 m) Conventional Tool (Cutting Length 80 m)
GSX Anti-vibration Competitor's Anti-vibration Conventional Design
J6 l = Euro stock
2 2 Flutes Endmills GSX MILL Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
S: Sharp Edge
C: Gash Land Drilling
ap
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC
J7
GSX MILL Endmills 2 Sharp Edge Endmills (2 Flutes)
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 2 0050 S - 2D
GSX 20800S-2D l 8,0 19,0 – 60 8
GSX 20900S-2D l 9,0 19,0 24,1 70 10
GSX 21000S-2D l 10,0 22,0 – 70 10
Series Code No. of Diameter Cutting Cutting Edge GSX 21200S-2D l 12,0 26,0 – 75 12
Teeth Edge Length
GSX 21600S-2D l 16,0 32,0 – 90 16
S: Sharp Edge GSX 22000S-2D l 20,0 40,0 – 100 20
C: Gash Land Drilling
ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Groove ap 1,5 DC
finishing ae –0,02 DC
J8 l = Euro stock
m = Japan stock
2 2 Flutes Endmills GSX MILL Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 2 0050 C - 2D
GSX 21200C-2D l 12,0 24,0 — 75 12
GSX 21400C-2D 14,0 28,0 31,5 90 16
GSX 21500C-2D 15,0 30,0 33,5 90 16
Series Code No. of Diameter Cutting Edge Cutting Edge GSX 21600C-2D l 16,0 32,0 — 90 16
Teeth Length
GSX 22000C-2D l 20,0 40,0 — 100 20
S: Sharp Edge
C: Gash Land Drilling
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ap
ae DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC
J9
GSX MILL Endmills 2 2 Flutes Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 2 0100 C - 3D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length
S: Sharp Edge
C: Gash Land Drilling
ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 190 16.600 190 16.600 190 15.500 140 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 120 4.500 60 5.200 70 4.500 50
4,0 5.200 330 5.200 330 5.200 330 4.800 200 3.400 150 2.250 75 2.600 90 2.250 65
6,0 3.500 360 3.500 360 3.500 360 3.200 250 2.550 170 1.500 90 1.700 100 1.500 80
8,0 2.600 320 2.600 320 2.600 320 2.400 240 1.900 170 1.100 90 1.300 105 1.100 80
10,0 2.100 300 2.100 300 2.100 300 1.900 230 1.500 170 900 90 1.000 100 900 80
12,0 1.750 280 1.750 280 1.750 280 1.600 230 1.250 170 750 90 850 100 750 80
16,0 1.300 240 1.300 240 1.300 240 1.200 200 950 150 550 75 650 85 550 65
20,0 1.050 220 1.050 220 1.050 220 950 180 750 140 450 70 500 75 450 60
Shoulder ap 2,5 DC 2,0 DC
cutting ae < ø3: 0,05 DC , ≤ ø3: 0,1 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 70 16.600 80 16.600 80 15.500 50 10.500 50 7.500 35 9.400 30 3.750 10
2,0 9.500 80 9.500 100 9.500 100 9.000 90 6.200 60 4.500 45 5.200 40 2.250 15
4,0 5.200 120 5.200 150 5.200 150 4.800 120 3.400 80 2.200 50 2.600 50 1.250 20
6,0 3.500 140 3.500 170 3.500 170 3.200 130 2.550 100 1.500 50 1.700 60 950 25
8,0 2.600 140 2.600 160 2.600 160 2.400 130 1.900 100 1.100 50 1.300 60 700 25
10,0 2.100 130 2.100 150 2.100 150 1.900 120 1.500 90 900 50 1.000 60 550 25
12,0 1.750 130 1.750 150 1.750 150 1.600 120 1.250 90 750 50 850 60 450 25
16,0 1.300 110 1.300 130 1.300 130 1.200 110 950 80 550 45 650 50 350 20
20,0 1.050 100 1.050 120 1.050 120 950 100 750 70 450 40 500 40 280 15
ap
Grooving 0,1 DC 0,2 DC 0,05 DC 0,1 D
ae
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 2 0100 C - 4D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length
S: Sharp Edge
C: Gash Land Drilling
ap
reduce the depth of cut.
6. This series is not recommended for grooving.
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 130 9.000 130 9.000 130 7.000 95 6.500 50 4.500 30 5.400 40 4.500 25
2,0 4.500 180 4.500 180 4.500 180 3.500 120 3.200 70 2.300 40 2.700 50 2.300 35
4,0 2.250 240 2.250 240 2.250 240 1.750 160 1.600 95 1.200 60 1.350 65 1.200 40
6,0 1.500 300 1.500 300 1.500 300 1.150 170 1.050 110 800 70 900 70 800 50
8,0 1.100 260 1.100 260 1.100 260 850 170 800 110 600 70 660 70 600 50
10,0 900 250 900 250 900 250 700 160 650 110 460 70 540 70 460 50
12,0 750 240 750 240 750 240 580 160 520 110 400 70 450 70 400 50
16,0 550 200 550 200 550 200 440 140 400 95 300 55 330 60 300 45
20,0 450 180 450 180 450 180 350 120 320 85 240 45 270 50 240 40
Shoulder ap 3,5 DC 3,0 DC
cutting ae 0,08 DC 0,04 DC
J11
GSX MILL Endmills 3 3 Flutes Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
S: Sharp Edge
C: Gash Land Drilling
ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
ap
Grooving 0,2 DC 0,5 DC 0,05 DC 0,2 DC
ae
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 3 0100 C - 2D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length
S: Sharp Edge
C: Gash Land Drilling
ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC
J13
GSX MILL Slot Endmills 3 Slotted Short Endmills (3 Flutes)
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
ap
4. Use step machining of 0.1Dc when drilling stainless steel, heat resistant alloy, and titanium alloy.
ap
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
Shoulder ap 1.5 DC 1.0 DC
cutting ae 0.05 DC 0.02 DC
Endmills
Coated
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC
Drilling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 70 19.600 90 19.600 90 18.300 60 12.700 40 9.000 25 11.000 20 4.500 10
2,0 11.200 90 11.200 120 11.200 120 10.500 80 7.300 50 5.300 30 6.400 25 2.650 15
4,0 6.400 130 6.400 160 6.400 160 6.000 110 4.200 70 3.000 40 3.600 30 1.500 20
6,0 4.600 160 4.600 200 4.600 200 4.300 130 3.000 80 2.200 50 2.650 40 1.150 20
8,0 3.400 160 3.400 200 3.400 200 3.200 130 2.200 80 1.600 50 2.000 40 800 20
10,0 2.800 160 2.800 200 2.800 200 2.600 130 1.800 80 1.300 50 1.600 40 650 20
12,0 2.300 160 2.300 200 2.300 200 2.200 130 1.500 80 1.100 50 1.300 40 500 20
16,0 1.700 130 1.700 160 1.700 160 1.600 110 1.100 70 800 40 1.000 35 400 15
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
4. If the machine cannot achieve the recommended GSX 42000C-1.5D 20,0 30,0 – 100 20
ap
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC
J15
GSX MILL Endmills 4 Sharp Edge Endmills (4 Flutes)
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 4 1000 S - 2D
GSX 41600S-2D l 16,0 32,0 – 90 16
GSX 42000S-2D l 20,0 40,0 – 100 20
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length
S: Sharp Edge
C: Gash Land Drilling
ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Shoulder ap 2,0 DC
cutting ae 0,03 DC 0,01 DC
Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Groove ap 1,5 DC
finishing ae –0,02 DC
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
5. If the machine cannot achieve the recommended
ae
spindle speed, please use the max. spindle speed
available. DC
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Shoulder Milling (High Speed Machining Centre)
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC
J17
GSX MILL Endmills 4 4 Flutes Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 4 0100 C - 2D / 3D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length
S: Sharp Edge
C: Gash Land Drilling
ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 21.000 360 21.000 360 21.000 360 19.000 220 13.000 140 9.000 90 10.500 90 9.000 65
2,0 10.500 360 10.500 360 10.500 360 9.600 290 7.500 180 4.500 110 5.200 120 4.500 85
4,0 5.200 500 5.200 500 5.200 500 4.800 370 4.000 280 2.250 150 2.600 160 2.250 100
6,0 3.500 560 3.500 560 3.500 560 3.200 400 2.700 300 1.500 160 1.700 170 1.500 120
8,0 2.600 520 2.600 520 2.600 520 2.400 400 2.000 300 1.100 160 1.300 170 1.100 120
10,0 2.100 500 2.100 500 2.100 500 1.900 400 1.600 300 900 160 1.000 160 900 120
12,0 1.750 500 1.750 500 1.750 500 1.600 400 1.350 300 750 150 850 160 750 120
16,0 1.300 420 1.300 420 1.300 420 1.200 330 1.000 260 550 120 650 140 550 100
20,0 1.050 380 1.050 380 1.050 380 950 290 800 230 450 110 500 120 450 90
Shoulder ap 2,5 DC 2,0 DC
cutting ae < ø3: 0,05 DC , ≤ ø3< ø8: 0,1 DC , ≤ ø8: 0,15 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 140 16.600 140 16.600 140 15.500 100 10.500 100 7.500 70 9.400 60 3.750 20
2,0 9.500 160 9.500 160 9.500 160 9.000 180 6.200 120 4.500 90 5.200 80 2.250 30
4,0 5.200 160 5.200 180 5.200 180 4.800 160 3.400 110 2.200 65 2.600 70 1.250 25
6,0 3.500 160 3.500 200 3.500 200 3.200 160 2.550 120 1.500 65 1.700 70 950 25
8,0 2.600 160 2.600 200 2.600 200 2.400 160 1.900 120 1.100 65 1.300 70 700 25
10,0 2.100 160 2.100 200 2.100 200 1.900 160 1.500 120 900 65 1.000 70 550 25
12,0 1.750 160 1.750 200 1.750 200 1.600 160 1.250 120 750 65 850 70 450 25
16,0 1.300 160 1.300 200 1.300 200 1.200 160 950 120 550 65 650 70 350 25
20,0 1.050 160 1.050 200 1.050 200 950 160 750 120 450 65 500 70 280 25
Grooving ap 0,1 DC 0,2 DC 0,05 DC 0,1 DC
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ (mm)
Cat. No. Stock DC APMX LU LF DMM
DMM h5
DC
GSX 4 0100 C - 4D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length
S: Sharp Edge
C: Gash Land Drilling
Endmills
Coated
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
ap
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving. ae
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 140 9.000 140 9.000 140 7.000 80 6.500 60 4.500 40 5.400 40 4.500 40
2,0 4.500 140 4.500 140 4.500 140 3.500 100 3.200 80 2.300 55 2.700 55 2.300 40
4,0 2.250 200 2.250 200 2.250 200 1.750 120 1.600 100 1.200 60 1.350 50 1.200 35
6,0 1.500 250 1.500 250 1.500 250 1.150 160 1.050 140 800 65 900 45 800 35
8,0 1.100 220 1.100 220 1.100 220 850 160 800 130 600 65 660 45 600 35
10,0 900 210 900 210 900 210 700 140 650 120 460 65 540 45 460 35
12,0 750 200 750 200 750 200 580 140 520 110 400 65 450 45 400 35
16,0 550 170 550 170 550 170 440 120 400 95 300 55 330 45 300 35
20,0 450 150 450 150 450 150 350 100 320 80 240 50 270 45 240 35
Shoulder ap 3,5 DC 3,0 DC
cutting ae < ø3: 0,04 DC , 3 ≤ øD< 8: 0,08 DC , 8 ≤ øD: 0,1 DC 0,02 DC
J19
Anti-Vibration Typ GSX MILL 4 Anti-Vibration Type and HAIMER's
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
HRC HRC HRC Cat. No. Stock DC APMX LU LF DMM
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎
GSXVL 4020-2.5D l 2,0 5 6,5 50 4
GSXVL 4030-2.5D l 3,0 8 9,5 50 6
DC ±0,01
DMM h5
GSXVL 4040-2.5D l 4,0 10 11,5 50 6
GSXVL 4050-2.5D l 5,0 13 14,5 60 6
APMX GSXVL 4060-2.5D l 6,0 15 – 60 6
LU GSXVL 4070-2.5D m 7,0 18 20,0 70 8
LF GSXVL 4080-2.5D l 8,0 20 – 80 8
(DC)
( øD) (mm)
GSXVL 4090-2.5D l 9,0 23 25,0 90 10
40 GSXVL4000-2.5D GSXVL 4100-2.5D l 10,0 25 – 90 10
30 GSXVL 4110-2.5D m 11,0 28 30,5 90 12
40° GSXVL 4120-2.5D l 12,0 30 – 90 12
4 43° 20
GSXVL 4140-2.5D l 14,0 35 37,5 110 16
10
Helix Angle Corner : C Type GSXVL 4150-2.5D m 15,0 38 41,0 110 16
100 (APMX)
( 1)
0 20 40 60 80
GSXVL 4160-2.5D l 16,0 40 – 115 16
Grade: ACF20 GSXVL 4180-2.5D l 18,0 45 48,0 120 20
GSXVL 4200-2.5D l 20,0 50 – 125 20
GSXVL 4250-2.5D m 25,0 63 – 140 25
Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 1.000 10.000 800 8.000 700 10.000 580 5.000 200
4,0 9.600 1.200 8.000 1.000 6.000 800 5.500 650 3.000 230
ap
Endmills
Coated
6,0 6.800 1.500 5.600 1.200 4.200 900 3.800 680 2.100 240
ap
8,0 5.200 1.600 4.400 1.300 3.200 950 2.800 650 1.600 250
ae DC
10,0 4.200 1.500 3.500 1.200 2.600 800 2.300 600 1.300 210
12,0 3.500 1.400 3.000 1.200 2.200 700 1.900 550 1.100 180
14,0 3.000 1.200 2.600 1.100 1.800 600 1.600 500 900 150
16,0 2.700 1.100 2.200 1.000 1.600 600 1.400 480 760 130
18,0 2.400 1.000 2.000 900 1.400 570 1.300 450 680 120
20,0 2.200 900 1.700 800 1.200 550 1.100 400 600 100
25,0 1.700 680 1.400 630 1.000 450 890 310 480 82
Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC
Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 750 10.000 550 8.400 500 6.500 300 4.000 140
4,0 8.200 800 6.000 600 5.200 500 4.000 330 2.000 130
6,0 6.100 1.100 4.000 600 3.500 580 2.700 350 1.350 150
8,0 4.600 1.000 3.000 580 2.600 570 2.000 330 1.000 140
10,0 3.600 1.000 2.400 550 2.100 510 1.600 200 800 130
12,0 3.100 920 2.000 500 1.700 450 1.300 280 660 110
14,0 2.600 750 1.700 450 1.500 400 1.100 250 570 100
16,0 2.300 670 1.500 420 1.300 350 1.000 230 500 90
18,0 2.000 620 1.300 380 1.100 330 900 200 430 80
20,0 1.900 600 1.200 360 1.000 320 800 180 380 70
25,0 1.500 470 1.000 300 790 250 640 140 300 55
Grooving ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎
±0,01
DMM h5
DC
RE ±0,02 APMX
LU Applicable Endmills
LF
(DC)
( øD) (mm)
40 GSXVL4000-R-2.5D
30
40°
4 43° 20
10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)
Endmills
Coated
GSXVL 4160-R30-2.5D m 16,0 3,0 40 – 115 16 Recommended Cutting Conditions
GSXVL 4200-R10-2.5D l 20,0 1,0 50 – 125 20 1. For stable machining performance use rigid, high-
GSXVL 4200-R15-2.5D m 20,0 1,5 50 – 125 20 precision machines and holders.
GSXVL 4200-R20-2.5D m 20,0 2,0 50 – 125 20 2. Use air blowing when dry machining.
ap
ap
GSXVL 4200-R30-2.5D l 20,0 3,0 50 – 125 20 3. Use wet machining for stainless steel, heat
GSXVL 4250-R10-2.5D m 25,0 1,0 63 – 140 25 resistant alloy, and titanium alloy applications.
ae DC
GSXVL 4250-R15-2.5D m 25,0 1,5 63 – 140 25 4. If the machine cannot achieve the recommended
GSXVL 4250-R20-2.5D m 25,0 2,0 63 – 140 25 spindle speed, please use the max. spindle speed available.
GSXVL 4250-R30-2.5D m 25,0 3,0 63 – 140 25
Grade: ACF20
Shoulder Milling and Grooving Corner Radius Selection
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel, DC RE0,2 RE0,3 RE0,5 RE1,0 RE1,5 RE2,0 RE3,0
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy 3
Cond. (25 to 35HRC) q q
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
4 q q q
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) 5 q q q
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 9.000 720 6.000 430 4.000 320 5.500 320 2.600 120 6 q q q q
4,0 6.600 800 4.500 450 3.000 380 4.000 320 2.000 120 8 q q q q q
6,0 4.800 960 3.000 480 2.500 380 3.000 480 1.200 120 10 q q q q q
8,0 3.600 1.000 2.200 610 2.000 400 2.000 520 1.000 140 12 q q q q q
10,0 2.800 1.000 1.800 610 1.500 400 1.700 550 800 160 16 q q q q
12,0 2.400 950 1.500 550 1.200 380 1.500 500 700 140
20 q q q q
14,0 2.200 880 1.300 490 1.000 360 1.200 430 600 130
16,0 1.800 650 1.100 420 800 300 1.000 360 500 120 25 q q q q
18,0 1.600 580 1.000 360 750 270 900 340 450 110
20,0 1.400 500 900 330 700 250 820 300 400 100
Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC
Grooving ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC
J21
Radius Endmill for Exotic Alloys
SSEH Series
+ J 24, J 39 + J 23, J 39
SSEH Radius SSEH Radius Anti-vibration Type
Characteristics and Applications Characteristics and Applications
l Steep helix (45° helix) improves sharpness. l New anti-vibration type added to the SSEH type endmill for
l Combination of unique flute design and semi-mirrored surface exotic alloys.
improves chip evacuation and adhesion resistance. l Builds on the same features of existing endmills by adding an
l Ultra-smooth coating with improved hardness and heat irregular lead for exceptionally good anti-vibration performance.
resistance combined with tough carbide substrate improves tool l Compatible with wide range of milling for exotic alloys including
life when working with heat resistant alloys. SUS, Inconel, and titanium.
l Unique, smooth radius shape mitigates cutting impact and l Reduces chattering for high-speed, high-feed cutting.
improves fracture resistance. l Both coated and uncoated types are available in stock to meet
l Both coated and uncoated types are available in stock to meet various conditions.
various conditions.
Application Examples
Cutting Length (m) Surface Roughness Comparison
Endmills
Coated
Conventional Tool
Surface shows chattering
Ra 1,52 μm Rz 6,45 μm
Tool Diameter : ø 10 x R1
Cutting Conditions : v c = 32 m/min, f t = 0,018 mm/t
ap = 20 mm, ae = 0,8 m, Dry
In Sumitomo Electric Hardmetal tests, the special coating with excellent adhesion resistance
provided less cutting edge adhesion than the competitor's product and enabled fracturefree Work Material: X5CrNi1810 (Surface Milling)
machining.
The competitor's product suffered from edge adhesion leading to breakage. Tool Diameter: ø 12 mm
Cutting Conditions: n = 1.300 rpm, vf = 300 mm/min
ap = 18 mm, ae = 1,2 mm
Equipment: BT50
Unique, smooth radius design
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
◎ ◎
DMM h6
DC
+0,02
RE -0,01
LU
LF
(DC)
( øD) (mm)
Applicable Endmills
40 SSEHVL4000W-R
30
42°
4 45° 20
10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)
Grade: ACW52
Endmills
Coated
12 l l
16 l l
20 q q
25 q q
ap
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
ae DC
l Shoulder Milling l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC(mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder ap 1,5 DC
Grooving ap 0,3 DC 0,2 DC 0,15 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC
J23
Radius Endmill for Exotic Alloys 4 4 Flutes Endmills with Radius Corner and
GS
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
◎ ◎
DMM h6
DC
+0,02
RE -0,01
LU
LF
Applicable Endmills
(DC)
( øD) (mm)
40 SSEH4000W-R
30
45°
4 20
10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)
Grade: ACW52
12 l l
16 l l
20 m m
25 m m
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
ae DC
Shoulder Milling Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder ap 1,5 DC
Grooving ap 0,3 DC 0,2 DC 0,15 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC
DC 0,05
DMM h6
APMX
CHW LF
Endmills (mm)
Cat. No. Stock DC APMX LF CHW DMM
GSRE 4060 SF l 6,0 13 50 0,3 6
4070 SF l 7,0 16 60 0,3 8
4080 SF l 8,0 19 60 0,4 8
4090 SF l 9,0 19 70 0,4 10
4100 SF l 10,0 22 70 0,5 10
GSRE 4110 SF l 11,0 22 75 0,5 12
4120 SF l 12,0 26 75 0,6 12
4140 SF l 14,0 26 90 0,6 16
4160 SF l 16,0 32 90 0,8 16
4180 SF l 18,0 32 100 0,8 20
GSRE 4200 SF l 20,0 38 100 1,0 20
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.
ap
Recommended Cutting Conditions ae
Shoulder cutting
Material Carbon steel Alloy steel, Hardened steel Heat resistant alloys
Cu Cast iron Prehardened steel Stainless steel
ttin ( HB150–250) (HRC25–35) (HRC40–50)
Titanium alloy
g
Tool Dia. data Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 4.800 1.200 5.800 1.500 3.200 380 2.600 400 4.300 250 1.600 90
2 4.100 1.200 5.000 1.500 2.700 380 2.200 400 4.500 250 1.350 90
3 3.600 1.200 4.500 1.500 2.400 380 2.000 400 4.000 250 1.250 90
4 3.200 1.200 4.000 1.500 2.100 380 1.800 400 3.500 250 1.050 90
Endmills
Coated
5 2.800 1.200 2.500 1.500 1.900 380 1.600 400 3.200 250 1.000 100
6 2.600 1.200 3.000 1.400 1.700 380 1.500 400 2.900 250 900 100
8 2.400 1.200 2.900 1.400 1.600 400 1.300 400 2.600 250 800 100
10 2.200 1.100 2.600 1.300 1.300 380 1.100 350 2.200 200 700 100
12 1.800 900 2.200 1.100 1.200 380 1.000 350 2.000 180 600 100
16 1.400 700 1.800 900 1.000 380 900 350 1.800 150 550 100
20 1.400 700 1.700 800 850 380 800 350 1.600 150 500 100
Shoulder ap 1,5 DC 1,5 DC
cutting ae 0,5 DC 0,3 DC
ap
Slotting
DC
Material Carbon steel Alloy steel, Hardened steel Heat resistant alloys
Cu Cast iron Prehardened steel Stainless steel
ttin ( HB150–250) (HRC25–35) (HRC40–50)
Titanium alloy
g
Tool Dia. data Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 3.600 900 4.300 1.100 2.400 300 1.700 260 4.200 250 1.100 60
2 3.000 900 3.700 1.100 2.000 280 1.500 260 3.600 250 900 60
3 2.700 900 3.400 1.100 1.800 280 1.350 260 3.200 250 800 60
4 2.400 900 3.000 1.100 1.600 280 1.200 260 2.800 250 700 60
5 2.100 900 2.600 1.100 1.400 280 1.100 270 2.500 250 650 65
6 2.000 900 2.300 1.100 1.300 280 1.000 270 2.300 250 600 70
8 1.800 900 2.200 1.100 1.200 300 900 270 2.100 250 550 70
10 1.600 800 2.000 1.100 1.000 290 750 240 1.800 180 450 65
12 1.350 650 1.650 850 900 280 700 240 1.600 160 400 65
16 1.200 550 1.500 750 800 280 600 230 1.400 140 350 60
20 1.050 500 1.350 700 700 280 550 210 1.250 125 300 60
Slotting ap 1,0 DC 0,5 DC
J25
GS MILL Series TiAlN Coated Fast Helix Endmills
DMM h6
DC
APMX
LF
Endmills (mm)
Cat. No. Stock DC APMX LF DMM
GSH 4010 SF l 1,0 3 50 6
4015 SF l 1,5 4 50 6
4020 SF l 2,0 6 50 6
GSH 6030 SF l 3,0 8 50 6
6040 SF l 4,0 11 50 6
6050 SF l 5,0 12 50 6
6060 SF l 6,0 13 50 6
6080 SF l 8,0 19 60 8
6100 SF l 10,0 22 70 10
6120 SF l 12,0 26 75 12
GSH 8160 SF l 16,0 32 90 16
8200 SF l 20,0 38 100 20
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.
5 9.000 2.700 8.000 1.930 6.200 1.300 4.900 810 4.400 670 3.100 470
6 7.500 2.700 6.700 1.930 5.200 1.300 4.100 810 3.700 670 2.600 470
8 5.600 2.700 5.000 1.930 3.900 1.300 3.050 810 2.800 670 1.950 470
10 4.500 2.700 4.000 1.930 3.100 1.300 2.450 810 2.200 670 1.550 470
12 3.750 2.700 3.350 1.930 2.600 1.300 2.050 810 1.850 670 1.300 470
16 2.800 2.500 2.500 1.800 1.950 1.220 1.530 760 1.400 630 980 440
20 2.250 2.100 2.000 1.540 1.550 1.050 1.230 650 1.100 540 780 380
Shoulder ap 1–1,5 DC 1–1,5 DC 1–1,5 DC
cutting ae 0,1 DC 0,05 DC 0,02 DC
Slotting ap 0,1 DC 0,05 DC –0,05 DC (Max 0,5)
2 48.000 2.850 48.000 2.850 48.000 2.850 36.000 1.600 24.000 1.000
3 32.000 4.900 32.000 4.900 32.000 4.900 24.000 2.740 16.000 1.700
4 24.000 5.200 24.000 5.200 24.000 5.200 18.000 2.900 12.000 1.800
5 19.200 5.800 19.200 5.800 19.200 5.800 14.300 3.200 9.600 2.000
6 16.000 5.800 16.000 5.800 16.000 5.800 12.000 3.200 8.000 2.000
8 12.000 5.800 12.000 5.800 12.000 5.800 9.000 3.200 6.000 2.000
10 9.600 5.800 9.600 5.800 9.600 5.800 7.200 3.200 4.800 2.000
12 8.000 5.800 8.000 5.800 8.000 5.800 6.000 3.200 4.000 2.000
16 6.000 5.400 6.000 5.400 6.000 5.400 4.500 3.000 3.000 1.900
20 4.800 4.600 4.800 4.600 4.800 4.600 3.600 2.580 2.400 1.600
ap
Characteristics / Application
l Very smooth AURORA COAT results in low adhesion as well as good surface
finish
l With lower cutting forces and high rigidity, this series is suitable for low rigidity
machine
ASM2000DL 2 ø 2 – ø 16
Square
ASM4000DL 4 ø 2 – ø 16
Ballnose
ø 2 – ø 16
SNB2000DL 2
(R1 – R8)
Endmills
Coated
Efficiency l Performance Comparison l Surface Finish Comparison
Uncoated
endmill
Cutting resistance (N)
-30% -48%
Uncoated
AURORA AURORA endmill
COAT COAT
AURORA AURORA
COAT COAT
WET DRY WET DRY
(Emulsion) (Emulsion)
Work Material: A5052 Work Material: A5052
Tool: ASM4100DL, ø 10 mm 4 teeth Tool: ASM4100DL, ø 10 mm 4 teeth
Cutting Conditions: v c = 200 m/min, n = 6,300 rpm, v f = 1300 mm/min Cutting Conditions: v c = 200 m/min, n = 6,300 rpm, v f = 1300 mm/min
f t = 0,05 mm/tooth, ap = 10 mm, ae = 1,0 mm f t = 0,05 mm/tooth, ap = 10 mm, ae = 1,0 mm
Down Cut Down Cut
J27
AURORA Coated Spiral Endmills AURORA Coated Spiral Endmills
ASM 2000/ 4000 DL Type ASM 2000/ 4000 DL-R Type
With Radius Corner
2 4 2 4
–0,04
DC –0,06
DLC coated carbide grade: DL1000 DLC coated carbide grade: DL1000
–0,04
DC –0,06
DMM h6
DMM h6
APMX APMX
LF RE LF
–0,04
–0,06
–0,04
–0,06
DMM h6
DMM h6
DC
DC
APMX APMX
LF LF
Helix angle : 30˚ Helix angle : 30˚
Corner : Sharp edge Corner : Sharp edge
ap
ap
6 teeth 6 teeth
–0,03
DC –0,06
–0,03
DC –0,06
DMM h6
DMM h6
APMX APMX
LF LF
Helix angle : 45˚ DC Tolerance (mm) Helix angle : 45˚ DC Tolerance (mm)
Corner : Edge with honing D ≤ 6,0 – 0,010 – 0,030 Corner : Edge with honing D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Endmills
Coated
Material Carbon steel, Alloy steel Hardened steel Material Carbon steel, Alloy steel Hardened steel
Cast iron Cast iron
DC (BelowHRC25) (BelowHRC45) (BelowHRC65) DC (BelowHRC25) (BelowHRC45) (BelowHRC65)
vc 200–250–300 100–150–200 80–100–120 60–75–90 vc 200–250–300 100–150–200 80–100–120 100–120–150
3,0–5,0 3,0–5,0
f t 0,030–0,060 0,022–0,037 0,007–0,015 0,030–0,060 f t 0,020–0,040 0,015–0,025 0,005–0,010 0,020–0,040
vc 200–250–300 100–150–200 80–100–120 40–50–60 vc 200–250–300 100–150–200 80–100–120 100–120–150
6,0–12,0 6,0–12,0
ap
ap
J29
High Efficient Endmills
SSUP MILL Series
Features
ZX coated general use endmill for high efficient slotting and side
cutting of steels, stainless steels, high temperature alloys and
cast irons.
SSUP
Endmills
Competitor
Coated
A
Competitor
B
Stable Chipping
Possible Broken
Work material: Cutting conditions : Work material: Cutting conditions :
X155CrVMo12 1 (HB220) n = 2250 rpm, vc = 80 m/min X155CrVMo12 1 (HB220) n = 2250 rpm, vc = 80 m/min
Tool : ø 10 mm, 4 flute ap =10 mm, ae =10mm Tool : ø 10 mm, 4 flute f t = 0,147 mm/tooth (vf = 1500 mm/min)
Cutting length: 10m Dry ap = 10 mm, ae = 10 mm, Dry
Wear (µm)
DMM h6
DMM h6
DC
DC
APMX APMX
LF LF
Helix angle : 40˚ DC Tolerance (mm) Helix angle : 40˚ DC Tolerance (mm)
Corner : Sharp edge D ≤ 3,0 – 0,014 – 0,028 Corner : Sharp edge D ≤ 3,0 – 0,014 – 0,028
3,0 < D ≤ 6,0 – 0,020 – 0,038 3,0 < D ≤ 6,0 – 0,020 – 0,038
4 6,0 < D – 0,025 – 0,047 4 6,0 < D – 0,025 – 0,047
Endmills
SSUP 4200 ZX-R10 20,0 1,0 38 125 20
Coated
l
4200 ZX-R15 q 20,0 1,5 38 125 20
4200 ZX-R20 q 20,0 2,0 38 125 20
4200 ZX-R30 q 20,0 3,0 38 125 20
Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
g
DC
da
ta
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2 9000 720 6000 430 4000 320 5500 320 2600 120
ap
ap
4 6600 800 4500 450 3000 380 4000 320 2000 120 DC
6 4800 960 3000 480 2500 380 3000 480 1200 120 DC
ae
8 3600 1000 2200 610 2000 400 2000 520 1000 140
10 2800 1000 1800 610 1500 400 1700 550 800 160
(1) Cutting performance is improved
12 2400 950 1500 550 1200 380 1500 500 700 140
when using a high rigidity
14 2200 880 1300 490 1000 360 1200 430 600 130 machine.
16 1800 650 1100 420 800 300 1000 360 500 120 (2) Speeds and feeds should be
18 1600 580 1000 360 750 270 900 340 450 110 reduced when slotting some
20 1400 500 900 330 700 250 820 300 400 100 stainless steels.
Shoulder ap 1,5 DC (3) In case of chatter first check the
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC cutting conditions.
Slotting ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC
J31
GSX MILL Ball Endmills
GSXB 20000 Type
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Hardened Steel
Stainless
Coated
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
GSX
Steel
Steel
45~55 55~60 60~65
Carbide
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ 〇 ◎ 〇 〇 (mm)
RE
±0,01 Cat. No. Stock RE DC APMX LU LF DMM
2 GSXB 20020 l 0,20 0,4 0,6 0,8 50 4
DC –0,03
DMM h5
GSXB 20030 l 0,30 0,6 0,9 1,2 50 4
0
(2) If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available.
Endmills
Coated
ae
l Radius Milling
Work Material Carbon Steel, Alloy Steel Carbon Steel, Alloy Steel Cast Iron Stainless Steel
(Below 25HRC) (Below 50HRC) Special Cast Iron Titanium Alloy
Cutting Conditions
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
RE (mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
0,20 50.000 2.100 35.000 1.150 50.000 2.100 50.000 1.750
0,30 50.000 2.500 35.000 1.350 50.000 2.500 50.000 2.100
0,50 50.000 3.000 35.000 1.600 50.000 3.000 50.000 2.500
0,75 35.000 3.000 24.000 1.650 35.000 3.200 34.000 2.500
1,00 27.500 3.000 19.000 1.700 35.000 3.900 26.000 2.500
1,25 22.500 3.000 15.500 1.700 28.000 3.900 21.000 2.500
1,50 19.000 3.000 13.000 1.700 24.000 3.900 17.500 2.500
2,00 17.000 3.800 12.000 2.100 20.000 4.100 15.000 2.700
2,50 15.500 4.300 11.000 2.200 18.000 4.600 12.000 2.500
3,00 14.000 4.700 10.500 2.500 16.500 5.300 10.500 2.500
3,50 12.500 4.200 9.000 2.100 14.000 4.500 9.000 2.200
4,00 11.000 3.500 7.900 1.900 12.500 4.000 7.800 1.900
5,00 9.000 2.800 6.300 1.500 10.500 3.300 6.300 1.500
6,00 7.500 2.400 5.200 1.250 8.700 2.800 5.200 1.250
7,00 6.400 2.100 4.500 1.100 7.400 2.400 4.500 1.100
8,00 5.600 1.800 3.900 950 6.500 2.100 3.900 950
9,00 5.000 1.600 3.500 850 5.800 1.900 3.500 850
10,00 4.500 1.450 3.100 750 5.200 1.700 3.150 750
12,50 3.600 1.150 2.500 600 4.200 1.350 2.500 600
15,00 3.000 960 2.100 500 3.500 1.150 2.100 500
ap 0,02 DC 0,02 DC 0,02 DC 0,02 DC
Depth and wide of cut
ae 0,05 DC 0,05 DC 0,05 DC 0,05 DC
RE 0,01
DC –0,03
DMM h6
0
APMX
LU
LF
Endmills (mm)
Cat. No. Stock RE DC APMX LU LF DMM
SNB 2020 DL l 1,0 2,0 3 5 60 6
2030 DL l 1,5 3,0 4,5 8 80 6
SNB 2040 DL l 2,0 4,0 6 12 80 6
2050 DL l 2,5 5,0 7,5 14 90 6
SNB 2060 DL l 3,0 6,0 9 - 100 6
2080 DL l 4,0 8,0 12 - 100 8
2100 DL l 5,0 10,0 15 - 120 10
SNB 2120 DL l 6,0 12,0 18 - 120 12
2160 DL l 8,0 16,0 24 - 160 16
Characteristics / Application
l Very smooth AURORA COAT results in low
adhesion as well as good surface finish
Endmills
Coated
ap
ae
l = Euro stock
J33
Spiral Endmills for Non-Ferrous Cutting
ASM 2000 Type
2
Carbide grade: H1 (Micrograin)
DMM
DC
APMX
LF
Endmills (mm)
Cat. No. Stock DC APMX LF DMM
ASM 2020 q 2,0 6 40 4
2030 q 3,0 10 45 6
2040 q 4,0 12 45 6
2050 q 5,0 15 50 6
ASM 2060 q 6,0 15 50 6
2080 q 8,0 18 60 8
2100 q 10,0 22 71 10
ASM 2120 q 12,0 25 75 12
2160 16,0 32 90 16
Uncoated
Endmills
Material
Al-alloy Cast iron
DC
1– vc 100-200-300 100-120-150
2,5 f t 0,004–0,017 0,008–0,020
3– vc 100-200-300 100-120-150
5 f t 0,018–0,036 0,027–0,060
ap
6– vc 100-200-300 100-120-150
12 f t 0,038–0,070 0,065–0,157 DC
vc 100-200-300 100-120-150 ae
14 –
16 f t 0,075–0,125 0,160–0,250
vc =m/min f t =mm/tooth
Resistant Alloy
Resistant Alloy
Pre-hardened
Pre-hardened
Ti Alloy / Heat
Ti Alloy / Heat
Structual Steel
Structual Steel
Alloy Steel
Alloy Steel
Carbon Steel
Carbon Steel
Hardened Steel Hardened Steel
Stainless
Stainless
Uncoated Uncoated
Graphite
Graphite
Die Steel
Die Steel
Tempered
Tempered
Cast iron
Cast iron
Cu Alloy
Cu Alloy
4 4
Al Alloy
Al Alloy
Steel
Steel
Steel
Steel
45~55 55~60 60~65 45~55 55~60 60~65
Carbide HRC HRC HRC
Carbide HRC HRC HRC
〇 ◎ 〇 ◎
DMM h6
DMM h6
DC
DC
RE +0,02
-0,01 RE +0,02
-0,01
APMX APMX
LF LF
Helix Angle
(DC)
( øD) (mm) Helix Angle
(DC)
( øD) (mm)
20 20
DC Tolerance (mm) DC Tolerance (mm)
10 10
D ≤ 6,0 – 0,028 – 0,043 D ≤ 6,0 – 0,028 – 0,043
6,0 < D – 0,033 – 0,052 0 20 40 60 80 ( 1) )
100 (APMX 6,0 < D – 0,033 – 0,052 0 20 40 60 80 ( 1) )
100 (APMX
Characteristics / Application
1. For stable machining, a more rigid machine is recommended.
ap
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
ae DC
Uncoated
Endmills
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4.5 2.300 120 4.600 370 1.600 130 4,5 1.800 90 3.500 280 1.400 110
5.0 2.000 130 4.100 410 1.500 150 5,0 1.600 100 3.200 320 1.300 130
6.0 1.700 130 3.400 400 1.200 140 6,0 1.300 100 2.700 320 1.100 130
8.0 1.300 130 2.600 360 900 130 8,0 1.000 100 2.000 280 800 110
10.0 1.000 130 2.100 340 700 110 10,0 800 100 1.600 260 600 100
12.0 800 110 1.700 300 600 100 12,0 700 100 1.300 230 500 90
16.0 600 90 1.300 260 500 100 16,0 500 80 1.000 200 400 80
Shoulder ap 1,5 DC Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC cutting ae 0,1 DC 0,05 DC 0,05 DC
l Grooving l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 1.800 50 3.200 250 1.300 110 4,5 1.400 40 2.500 200 1.100 90
5,0 1.600 50 2.900 290 1.200 120 5,0 1.300 40 2.200 220 1.000 100
6,0 1.400 50 2.400 290 1.000 120 6,0 1.100 40 1.900 230 800 100
8,0 1.000 50 1.800 250 700 90 8,0 800 40 1.400 200 600 80
10,0 800 50 1.400 230 600 100 10,0 600 40 1.100 180 500 80
12,0 600 50 1.200 210 500 90 12,0 500 40 900 160 400 70
16,0 500 40 900 180 400 80 16,0 400 30 700 140 300 60
Grooving ap 0,3 DC 0,2 DC 0,15 DC Grooving ap 0,3 DC 0,2 DC 0,15 DC
J35
Solid Carbide Spiral Endmills Solid Carbide Spiral Endmills
SSM 2000 Type (ø0,2–ø4,3) SSM 2000 Type (ø4,4–ø8,5)
2 Carbide grade: A1 (Micrograin) 2 Carbide grade: A1 (Micrograin)
DMM h6
DMM h6
DC
DC
APMX APMX
LF LF
Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
ap
DMM h6
DMM h6
DC
DC
APMX
LF APMX
LF
Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
6,0 < D ≤ 10,0 – 0,015 – 0,040 D ≤ 6,0 – 0,010 – 0,030
10,0 < D – 0,020 – 0,050 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050
Uncoated
Endmills
2170 m 17,0 35 90 20 4200 l 20,0 40 105 20
2175 q 17,5 40 105 20 4210 21,0 40 105 25
SSM 2180 q 18,0 40 105 20 SSM 4220 22,0 40 105 25
2185 18,5 40 105 20 4230 23,0 45 115 25
2190 19,0 40 105 20 4240 24,0 45 115 25
2195 19,5 40 105 20 4250 q 25,0 50 120 25
2200 m 20,0 40 105 20
SSM 2210 q 21,0 40 105 25
2220 q 22,0 40 25
2230 q 45 115 25
2240 24,0 45 115 25
2250 q 50 25 Recommended (Shoulder processing) ap =1,5 x DC
SSM 2300 55 130 32 Conditions ae =0,1 x DC
Material Carbon steel, Alloy steel
Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
Recommended (Slotting) DC ≥ ø3; ap =1,0 x DC 1~ vc 40–50–60 30–0–50 20–30–40 40–50–60
Conditions 2,9 f t 0,004–0,017 0,004–0,017 0,002–0,008 0,008–0,020
Material Carbon steel, Alloy steel 3~ vc 40–50–60 30–40–50 20–30–40 40–50–60
Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) 5,9 f t 0,018–0,036 0,018–0,036 0,009–0,018 0,027–0,060
vc 40–50–60 30–40–50 20–30–40 40–50–60 6~ vc 40–50–60 30–40–50 20–30–40 40–50–60
9–12,5
f t 0,025–0,050 0,025–0,050 0,013–0,025 0,045–0,105 12,9 f t 0,038–0,070 0,038–0,070 0,019–0,035 0,065–0,157
ap
19,9 DC
f t 0,055–0,085 0,055–0,085 0,030–0,050 0,110–0,170 f t 0,075–0,125 0,075–0,125 0,040–0,075 0,160–0,250
vc 40–50–60 30–40–50 20–30–40 40–50–60 DC vc 40–50–60 30–40–50 20–30–40 40–50–60 ae
20–30 20 ~
f t 0,095–0,120 0,095–0,120 0,055–0,070 0,185–0,260 f t 0,135–0,170 0,135–0,170 0,085–0,110 0,257–0,390
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
J37
Long Spiral Endmills Long Spiral Endmills
LSM 2000 Type LSM 4000 Type
2 4
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
DMM h6
DMM h6
DC
DC
APMX APMX
LF LF
Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Material Carbon steel, Alloy steel Material Carbon steel, Alloy steel
Cast iron Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
3–5,9 3–5,9
f t 0,009–0,018 0,009–0,018 0,005–0,008 0,014–0,030 f t 0,014–0,027 0,014–0,027 0,007–0,014 0,020–0,045
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
6–12,9 6–12,9
f t 0,019–0,038 0,019–0,038 0,009–0,019 0,034–0,079 f t 0,028–0,053 0,028–0,053 0,014–0,026 0,048–0,118
ap
DMM h6
DMM h6
DC
DC
APMX APMX
LF LF
Helix angle : 30˚ DC Tolerance (mm) Helix angle : 30˚ DC Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Uncoated
Endmills
Material Carbon steel, Alloy steel Material Carbon steel, Alloy steel
Cast iron Cast iron
DC (BelowHRC30) (BelowHRC40) (BelowHRC45) DC (BelowHRC30) (BelowHRC40) (BelowHRC45)
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–60 30–40–50 20–30–40 40–50–60
3–5,9 3–5,9
f t 0,006–0,012 0,006–0,012 0,003–0,006 0,009–0,020 f t 0,009–0,018 0,009–0,018 0,005–0,009 0,014–0,030
vc 40–50–60 30–40–50 20–30–40 40–50–60 vc 40–50–60 30–40–50 20–30–40 40–50–60
6–12,9 6–12,9
f t 0,013–0,025 0,013–0,025 0,006–0,013 0,023–0,053 f t 0,019–0,035 0,019–0,035 0,010–0,018 0,033–0,079
ap
J39
SUMIBORON ”Helical Master” Spiral CBN Endmill for Hardened Steel
BNES Type
dge
tin gE
Cut
ical
Hel
De sign ron
ket m iBo ade
oc Su 0 gr
ial P 5
Spe
c BN3
DMM
n = v f (mm/min) = n = v f (mm/min) =
14–16 ae ≤ 0,2 mm ae ≤ 0,15 mm
ae 2000–3800 140–260 1600–3400 110–230
Recommendation: Dry cutting (Air coolant)
D
Down-cut milling
Depth of cut : ap ≤ D Minimise the overhang
Uncoated
Endmills
Performance
l Long Tool Life and High Efficiency l Excellent Surface Roughness
Competitor’s coated solid carbide endmill for ”Helical Master” BNES 1080 ø 8,0
0,10 - shoulder milling hardened steel
Flank wear width
0,06 -
0,04 - A direction B direction
0,02 -
„Helical Master“ BNES 1120 Conventional straight flute CBN endmill, ø 8,0
0 - l l l l l
1 2 3 4 5
Cutting length (m)
Work material: X155CrVMo12-1
Hardness: HRC 60 A direction B direction
m
ø8,0 mm
Dry cutting
l RE accuracy : ±0,005 mm
Endmills
Stock Dimensions (mm)
Cat. No.
BN350 RE DC LF DN DMM APMX LU
BNBP 2 R020-012 4 l 0,2 0,4 50 0,37 4 0,3 1,2
RE ±0,005
15°
2 R030-015 4 l 0,3 0,6 50 0,57 4 0,4 1,5
DN
DMM h6
DC
APMX
2 R050-025 4 l 0,5 1,0 50 0,97 4 0,6 2,5
LU
LF
2 R075-040 4 l 0,75 1,5 50 1,47 4 0,9 4,0
2 R100-055 4 l 1,0 2,0 50 1,97 4 1,4 5,5
BNBP 2 R020-012 6 l 0,2 0,4 50 0,37 6 0,3 1,2
h Endmill
Identification BNBP 2 R020- 012 4 2 R030-015 6 l 0,3 0,6 50 0,57 6 0,4 1,5
Shank Diam. 2 R050-025 6 l 0,5 1,0 50 0,97 6 0,6 2,5
Neck length (LU) 2 R075-040 6 l 0,75 1,5 50 1,47 6 0,9 4,0
Number of teeth Radius of ball nose
2 R100-055 6 l 1,0 2,0 50 1,97 6 1,4 5,5
Performance
Wear Resistance Machined Surface High Speed Machining
Cutting Length: 100m --
0,025
Width of Flank Wear (mm)
Uncoated
Endmills
0 l l l l
MOULD Competitor’s 0 50 100 150 200
FINISH CBN Surface blemish
MASTER endmill Competitor’s CBN endmill Cutting Length (m)
R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60) R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60)
Cutting data: n = 20.000 rpm, f t = 0,05 mm/tooth (v f = 2.000 mm/min) Cutting data: n = 40.000 rpm, f t = 0,05 mm/tooth (v f = 4.000 mm/min)
ap = 0,05 mm, ae = 0,05 mm, Air blast ap = 0,05 mm, ae = 0,05 mm, Oil mist
Excellent surface finish compared with competitor’s CBN and coated carbide endmills
Important Notes
ap
J41
SUMIDIA ”MOULD Finish Master”
NPDRS Type
SUMIDIA Binderless Radius Endmill NPDRS Type
DN 15°
Effective length
DMM
DC
RE
APMX
LU
LF
Work material gradient angle
2,0
Endmills
m m m
NPDB(S) Type
SUMIDIA Binderless Ballnose Endmill NPDBS Type / NPDB Type
DN
15°
Effective length
DC
DMM
RE
APMX
LU
LF
Work material gradient angle
Identification Details
NPDB (S) 1 030 - 010
For
Series No. of Ballnose Length
standard
Code flutes radius below neck
Uncoated
Endmills
finishing
1,0 3,0 40.000 600 0,001 0,005 1,0 3,0 40.000 600 0,010 0,005
pf
J43
J44
K
Multi-Drills
K1–K72
K1
Multi-Drill Series
General Features
MultiDrill series is Sumitomo‘s original brand of high
performance drills that have a special cutting edge design
coupled with an advance carbide substrate.
The series has a comprehensive selection of diameters and
drill lengths to cover a wide range of work materials and
require-ments, providing high efficiency, high precision and
cost effectiveness.
K2
Multi-Drill Series
Advantages
l Unique curved flute design with proven enhanced chip formation
and removal, resulting in better hole accuracy.
l High speed and high efficient drilling is made possible with the
combination of a special substrate with an advanced PVD coating.
(10x tool life of HSS drills, 5x the efficiency)
Multi-Drills
Application PMK S KN P M K P M K N
Straight flute
Form h7 drill h8 drill SMDT type carbide head Indexable insert drill Insert mill
insert drill
Length
3D 5D 7D 10D 1.5D / 3D / 5D / 8D / 12D 2D / 3D / 4D / 5D 2D / 3D 3D / 5D
(The ratio to øD)
K3
Multi-Drill Series
Selection Guide
According to Drill Types / Applications
—
purpose drill with general purpose drill
MDS / MDW Type
”Super Multi-Drill”
Ø 3,0–16 mm Ø 2,0–16 mm
L/D: 3, 5, 7 a K6–11 L/D:–2, –4 a K18–21
m7 DIN Type ”Super Multi-Drill” ”Super Multi-Drill”
—
purpose drill with Exotic Metals
coolant holes
Ø 2,0–12 mm Ø 1,0–16,1 mm
L/D: –2, –4 a K22–23 L/D: –3 (Stock in Japan)
—
”Super Multi-Drill”
Brazed Type
KDS Type
Ø 12–26 mm Ø 12–26 mm
L/D: –3 a K44–45 L/D: –5 a K46–47
Long Type ”Super Multi-Drill” Extra Long Typ ”Super Multi-Drill”
—
Aluminium Alloys
Delivery on request
Ø 9–22 mm Ø 9–22 mm
L/D: –7 a K48–49 L/D: –7 a K50
Multi-Drills
0,35 0,35
MDW… GS 0,2I–––––––––I 0,1I––––––I0,2 0,2I–––––––––I
KDS… AK
—
50InnnnnnI90 35InnnnI50 60InnnnI100
0,35 0,35
(MAK / LAK / DAK) 0,15I––––––––––––I 0,15 I––––––I0,25 0,2I–––––––––I
— —
30InnnnI70 60InnnnnnI150
KDS… FA
0,5
0,2I–––––––––I 0,2I–––––––––I
0,5
K4
Multi-Drill Series
Selection Guide
According to Drill Types / Applications
—
CFRP* (Carbon FibreReinforced Plastic)
Ø 0,20–1,00 mm a K40 Ø 2–10 mm a K41
L/D: 10 L/D: –3
”Micro Drill”
MDUS Type
For Printed Circuit Boards
High precision holes
— — Multi-Drills
Ø 0,05–0,19 mm a K40
L/D: –8
K5
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
Sumi-Power Coating
Excellent wear resistance
and anti-adhesion
Ø 12,1 – Ø 16,0
Substrate
Standard diameter
Advantages
The specific and optimum solution for a wide range of application conditions
Top performance parameters, maximum feed and stable long tool life
Double margin design for high-precision holes
Good balance of high wear resistance and toughness
Curved cutting edge - ideal for removing chips
Reliable and high productivity performance
Application Range
Multi-Drills
vc (min)
vc (min)
Com- Com-
Com-
petitor petitor
petitor
50 50 50
0,1 0,2 0,3 0,1 0,2 0,3 0,4 0,1 0,2 0,3 0,4 0,5
f (mm/rev) f (mm/rev) f (mm/rev)
K6
( DC - Tolerance: m7 ) SumiDrill Power Series
SDP Type (DIN)
Maximum Feed Rate Result
Feed Rate
(mm/rev) 0,30 0,40 0,50 0,55 0,60 0,65 0,70 0,75 0,80
SDP Type OK OK OK OK OK OK OK OK
Competitor OK Breakage!
Competitor Breakage!
SDP Type
0 20 40 60
Cutting Length (m)
Competitor
Breakage
500 Holes Work: C50, Drill Dia: 8 mm, L/D = 5 2000 Holes
Competitor Breakage!
0,016
Drill: Ø 8, L/D = 5
Workpiece: Carbon Steel (C50)
Cutting Data: vc=80m/min, f=0,25mm/rev, ap=24mm,
Blind-hole, Internal coolant
K7
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
DMMh6
DCm7
140° LCF
OAL Grade: PCX70
Helix angle: 30°
l l l
6,1 SDP 0610 U □ HAK l l l
6,2 SDP 0620 U □ HAK l l l
6,3 SDP 0630 U □ HAK l l l
6,4 SDP 0640 U □ HAK l l l
106 65
6,5 SDP 0650 U □ HAK l l l
31
6,6 SDP 0660 U □ HAK l l l
6,7 SDP 0670 U □ HAK l l l
6,8 8 SDP 0680 U □ HAK l 79 l 91 50 l
6,9 SDP 0690 U □ HAK l l l
7,0 SDP 0700 U □ HAK l l l
7,1 SDP 0710 U □ HAK l l l
7,2 SDP 0720 U □ HAK l l l 116 75
7,3 SDP 0730 U □ HAK l 37 l l
7,4 SDP 0740 U □ HAK l l l
7,5 SDP 0750 U □ HAK l l l
※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.
K8 l = Euro stock
q = Delivery on request
(DC - Tolerance: m7 ) SumiDrill Power Series
SDP (DIN) Type
Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,5 mm, 3D / 5D / 7D
DMMh6
DCm7
140° LCF
OAL Grade: PCX70
Helix angle: 30°
※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.
K9
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
DMMh6
DCm7
140° LCF
OAL Grade: PCX70
Helix angle: 30°
q q q
16,0 SDP 1600 U □ HAK l l l
※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.
Fitness
ISO Type/ Rm
513
Work Material ness Feed rate Feed rate Feed rate
Structure N/mm2 vc=m/min vc=m/min vc=m/min
HB30 (mm/rev) (mm/rev) (mm/rev)
420 125 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,53
free cutting steel 650 190 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,53
Carbon steel construction steel
case-hardened steel 850 250 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,53
Cast steel
heat-treatable steel
spring steel 750 270 50–80–120 0,15–0,20–0,31 70–110–140 0,20–0,25–0,42 80–120–160 0,25–0,30–0,50
1000 300 10–20–30 0,05–0,06–0,11 15–22–30 0,08–0,09–0,14 20–28–35 0,08–0,09–0,16
P case-hardened steel
600 180 50–70–90 0,10–0,14–0,24 60–80–110 0,15–0,20–0,32 70–100–120 0,20–0,25–0,40
Low alloy steel heat-treatable steel 930 275 45–65–85 0,10–0,14–0,24 60–80–110 0,15–0,22–0,34 65–95–120 0,20–0,25–0,37
bearing steel
Cast steel
nitriding steel 1000 300 40–60–80 0,10–0,15–0,26 60–80–110 0,15–0,20–0,32 60–90–120 0,20–0,25–0,37
cold work steel
1200 350 35–55–75 0,10–0,15–0,26 55–75–110 0,15–0,22–0,32 55–80–110 0,20–0,27–0,38
tool steel 680 200 30–40–50 0,10–0,15–0,25 30–40–50 0,12–0,20–0,28 30–40–50 0,12–0,20–0,32
High alloy steel hot work steel
1100 325 20–30–40 0,10–0,12–0,23 20–30– 40 0,12–0,15–0,27 20–30–40 0,14–0,18–0,32
martensitic/ferritic 680 200 40–55–70 0,08–0,10–0,21 40–60–75 0,10–0,12–0,25 50–70–80 0,10–0,12–0,25
Stainless steel martensitic 820 240 30–45–60 0,08–0,10–0,20 40–60–70 0,10–0,12–0,24 50–60–80 0,10–0,12–0,24
M Cast steel austenitic 600 180 30–45–60 0,08–0,10–0,20 40–60–70 0,10–0,12–0,24 50–60–80 0,10–0,12–0,24
Duplex 740 230 30–45–60 0,06–0,08–0,18 40–60–70 0,08–0,10–0,23 50–60–80 0,10–0,10–0,23
ferritic/pearlitic 180 50–70–90 0,15–0,20–0,36 60–80–100 0,20–0,25–0,40 70–100–120 0,25–0,30–0,42
Cast iron GG
pearlitic 260 40–60–80 0,15–0,20–0,36 50–70–90 0,20–0,25–0,40 60–80–100 0,25–0,30–0,42
K
Cast iron GGG ferritic 160 50–70–90 0,15–0,18–0,31 60–80–100 0,20–0,25–0,40 70–100–120 0,25–0,30–0,42
pearlitic 250 40–60–80 0,15–0,18–0,31 50–70–90 0,20–0,25–0,40 70–80–100 0,25–0,30–0,42
Si ≤ 12%
Aluminium
Cast alloys Si ≥ 12% 70–90–100 0,15–0,20–0,25 80–100–120 0,20–0,25–0,30 100–120–140 0,25–0,30–0,35
N Al - Mg alloys
Copper
> 60 HRC
SDP-Identification
SDP 0800 U 3 HAK PCX70
Sumi-
Drill
Power Type Grade
Drill Diameter DIN 6535 Form
8,0 mm HAK
Drilling Depth
U: Universal 3D/5D/7D
K11
SumiDrill Power Series
SDM Type
General Features
Shank
Sumi-Power Coating
Increased wear resistance and
long tool life
Ø 12,1 – Ø 16,0
Standard diameter
Advantages
High process reliability in stainless steel and low carbon steel
Can be used on low-performance machines! (àavoids overload!)
High surface quality in the bore
Sharp cutting edge
High adhesion resistance by Sumi-Power Coating
0.3
SDP (universal drill)
Multi-Drills
High rigidity
for Ø 6,0–12,0
0.2
K12
SumiDrill Power Series
SDM Type
Chip Control
Drill: Ø 8 mm, L/D = 5
Work Material: X5CrNiS18 10 (1.4301)
Cutting D ata: vc=60m/min, f=0,10mm/rev, ap=19mm
Internal coolant (2,0MPa)
SDM Competitor A
SDM Competitor
Cutting Force (N)
Unstable
0,4
0,2
0
SDM Competitor A Competitor B
K13
SumiDrill Power Series
SDM Type
Recommended Cutting Conditions
Fitness
ISO Type/ Rm
Work Material ness Feed rate Feed rate Feed rate
513 Structure N/mm2 vc=m/min vc=m/min vc=m/min
HB30 (mm/rev) (mm/rev) (mm/rev)
420 125 80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
free cutting steel
650 190 80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
construction steel
Carbon steel
Pcase-hardened steel 850 250 80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
Cast steel
heat-treatable steel
spring steel 750 270 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,12 –0,16 40– 60 –100 0,15– 0,17 – 0,20
1000 300
P 600 180 80 – 100 – 120 0,08– 0,11 –0,14 80– 100 –120 0,10– 0,15 –0,20 80– 100 –120 0,20– 0,25 – 0,30
case-hardened steel
Low alloy steel heat-treatable steel 930 275 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,12 –0,16 40– 60 –100 0,15– 0,17 – 0,20
Cast steel bearing steel
nitriding steel 1000 300
cold work steel 1200 350
High alloy steel / tool steel 680 200 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,12 –0,16 40– 60 –100 0,15– 0,17 – 0,20
Cast steel hot work steel 1100 325
martensitic/ferritic 680 200 ◉ 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,14 –0,18 40– 60 –100 0,15– 0,20 – 0,25
martensitic/ferritic > 200 ◉ 30 – 50 – 80 0,08– 0,10 –0,12 30– 50 –80 0,10– 0,14 –0,18 30– 50 –80 0,15– 0,20 – 0,25
martensitic 820 240 ◉ 30 – 50 – 80 0,08– 0,10 –0,12 30– 50 –80 0,10– 0,14 –0,18 30– 50 –80 0,15– 0,20 – 0,25
Stainless steel
M austenitic 600 180 ◉ 40 – 60 – 100 0,08– 0,10 –0,12 40– 60 –100 0,10– 0,14 –0,18 40– 60 –100 0,15– 0,20 – 0,25
Cast steel
austenitic > 200 ◉ 30 – 50 – 80 0,08– 0,10 –0,12 30– 50 –80 0,10– 0,14 –0,18 30– 50 –80 0,15– 0,20 – 0,25
Duplex 740 230 ◉ 30 – 45 – 70 0,08– 0,10 –0,12 30– 45 –70 0,10– 0,14 –0,18 30– 45 –70 0,15– 0,20 – 0,25
Precipation hardened ≤ 450 ◉ 30 – 45 – 70 0,08– 0,10 –0,12 30– 45 –70 0,10– 0,14 –0,18 30– 45 –70 0,15– 0,20 – 0,25
ferritic/pearlitic 180
Cast iron GG
pearlitic 260
K
ferritic 160
Cast iron GGG
pearlitic 250
Heat resisting Fe-based 20 – 30 – 40 0,06– 0,08 –0,10 20– 30 –40 0,08– 0,10 –0,12 20– 30 –40 0,10– 0,12 – 0,15
alloys Ni / Co-based 20 – 30 – 40 0,06– 0,08 –0,10 20– 30 –40 0,08– 0,10 –0,12 20– 30 –40 0,10– 0,12 – 0,15
S
Titanium pure Titanium 430
Titanium alloys Ti-Basis 20 – 30 – 40 0,06– 0,08 –0,10 20– 30 –40 0,08– 0,10 –0,12 20– 30 –40 0,10– 0,12 – 0,15
pure aluminium
Aluminium
wrought alloys
Si ≤ 12%
Aluminium
Si ≥ 12%
Cast alloys
N Al - Mg alloys
Copper
Bronze
45 HRC
55 HRC
H Hardened steel
60 HRC
> 60 HRC
SDM-Identification
SDM 0800 U 3 HAK PCX70
Sumi-
Drill
M (ISO-Code) Grade
Drill Diameter DIN 6535
8,0 mm Form HAK
Drilling Depth
U: Universal 3D/5D
DMMh6
DCm7
140°
LCF
Grade: PCX70
OAL Helix angle: 30°
K15
SumiDrill Power Series
SDM Type
Solid Carbide Drill with Internal Coolant Supply, Ø 7,6–12,0 mm, 3D / 5D
DMMh6
DCm7
140°
LCF
Grade: PCX70
OAL
Helix angle: 30°
3D Type 5D Type
DC DMM Cat. No.
Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3/5
3 OAL LCF 5 OAL LCF
7,6 SDM 0760 U □ HAK l l
7,7 SDM 0770 U □ HAK l l
7,8 8 SDM 0780 U □ HAK l 79 37 l 91 50
7,9 SDM 0790 U □ HAK l l
8,0 SDM 0800 U □ HAK l l
8,1 SDM 0810 U □ HAK l l
8,2 SDM 0820 U □ HAK l l
8,3 SDM 0830 U □ HAK l l
8,4 SDM 0840 U □ HAK l l
8,5 SDM 0850 U □ HAK l l
8,6 SDM 0860 U □ HAK l l
8,7 SDM 0870 U □ HAK l l
8,8 SDM 0880 U □ HAK l l
8,9 SDM 0890 U □ HAK l l
9,0 SDM 0900 U □ HAK l l
9,1 10 SDM 0910 U □ HAK l 89 43 l 103 57
9,2 SDM 0920 U □ HAK l l
9,25 SDM 0925 U □ HAK q q
9,3 SDM 0930 U □ HAK l l
9,4 SDM 0940 U □ HAK l l
9,5 SDM 0950 U □ HAK l l
9,6 SDM 0960 U □ HAK l l
9,7 SDM 0970 U □ HAK l l
9,8 SDM 0980 U □ HAK l l
9,9 SDM 0990 U □ HAK l l
10,0 SDM 1000 U □ HAK l l
10,1 SDM 1010 U □ HAK l l
10,2 SDM 1020 U □ HAK l l
10,3 SDM 1030 U □ HAK l l
10,4 SDM 1040 U □ HAK l l
10,5 SDM 1050 U □ HAK l l
10,6 SDM 1060 U □ HAK l l
10,7 SDM 1070 U □ HAK l l
10,8 SDM 1080 U □ HAK l l
Multi-Drills
DMMh6
DCm7
140°
LCF
Grade: PCX70
OAL
Helix angle: 30°
3D Type 5D Type
DC DMM Cat. No.
Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (L/D) 3/5
3 OAL LCF 5 OAL LCF
12,1 SDM 1210 U □ HAK q q
12,2 SDM 1220 U □ HAK q q
12,3 SDM 1230 U □ HAK q q
12,4 SDM 1240 U □ HAK q q
12,5 SDM 1250 U □ HAK l l
12,6 SDM 1260 U □ HAK q q
12,7 SDM 1270 U □ HAK q q
12,8 SDM 1280 U □ HAK q q
12,9 SDM 1290 U □ HAK q q
13,0 SDM 1300 U □ HAK l l
14 107 56 124 73
13,1 SDM 1310 U □ HAK q q
13,2 SDM 1320 U □ HAK q q
13,3 SDM 1330 U □ HAK q q
13,4 SDM 1340 U □ HAK q q
13,5 SDM 1350 U □ HAK l l
13,6 SDM 1360 U □ HAK q q
13,7 SDM 1370 U □ HAK q q
13,8 SDM 1380 U □ HAK q q
13,9 SDM 1390 U □ HAK q q
14,0 SDM 1400 U □ HAK l l
14,1 SDM 1410 U □ HAK q q
14,2 SDM 1420 U □ HAK q q
14,3 SDM 1430 U □ HAK q q
14,4 SDM 1440 U □ HAK q q
14,5 SDM 1450 U □ HAK l l
14,6 SDM 1460 U □ HAK q q
14,7 SDM 1470 U □ HAK q q
14,8 SDM 1480 U □ HAK q q
14,9 SDM 1490 U □ HAK q q
15,0 SDM 1500 U □ HAK l l
16 115 60 133 78
15,1 SDM 1510 U □ HAK q q
15,2 SDM 1520 U □ HAK q q
15,3 SDM 1530 U □ HAK q q
15,4 SDM 1540 U □ HAK
Multi-Drills
q q
15,5 SDM 1550 U □ HAK l l
15,6 SDM 1560 U □ HAK q q
15,7 SDM 1570 U □ HAK q q
15,8 SDM 1580 U □ HAK q q
15,9 SDM 1590 U □ HAK q q
16,0 SDM 1600 U □ HAK l l
K17
Drill Coating
DEX Coating
General Features
l Sumitomo Electric Hardmetal‘s next-generation drill coating
utilises nano-coating technology to provide more than double
the tool life of conventional coatings.
Super TiCN
multi-Layer 20 TiN
coating ∼
∼
Concurrent A Competitor B
Dril Dril
l Long MultiDrill XHT Type Drilling Examples l MultiDrill SMD Type Drilling Examples
Reduced margin usure during deep hole MQL drilling increases number Offers longer tool life with SEC MultiDrills as well.
of regrinds.
1,4x Life!
Number of holes
1.400
DEX Coating 1.150
1.200
1.000
800
800
600
400
Conventional 200
Coating 0
DEX Conventional
Coating Coating
Tool: MDW 0497 XHT20 (Ø 4,97 L/D = 29) Tool: SMDH 210 M (Ø 21,0)
Work Material: 42CrMo4 (HB275) Crank Shaft Work Material: 36Mn5 (HB350) Construction Mashine Componemt
Cutting Conditions: vc= 70 m/min, f = 0,23 mm/rev, ap = 75 mm Cutting Conditions: vc = 60 m/min, f = 0,25 mm/rev, ap = 25 mm
MQL Water soluble Coolant
K18
Excellent Chip Evacuation and Stable Long Life SUPER MULTI-DRILLs
GS Type
General Features
Super MultiDrill GS types are solid carbide drills that employ a
new flute design and wide chip pocket to achieve excellent chip
management and evacuation.
DEX coating enables stable and long tool life over a wide range
of work materials and applications.
Series Coolant
Type
Diameter Hole Depth
Supply Range (mm) (L/D)
MDW GS2 –2
External
Ø 0,8 – 16,0
(GS Type)
MDW GS4 –4
600
0
Hole Hole Hole Hole
Entrance Exit Entrance Exit
(N)
200
150 XY Force Vibration Amplitude
Large Vibration
100
Amplitude
50
0
-50
Multi-Drills
-100
-150
-200
Hole Hole Hole Hole
Entrance Exit Entrance Exit
GS type provides stable drill behaviour throughout
the drilling process.
Tool: MDW 0800 GS4
Work Material: C50 (HB200)
Cutting Conditions: vc = 80 m/min, f = 0,25 mm/rev, ap = 24 mm
External Coolant (Water Soluble)
K19
GS Type SUPER MULTI-DRILLs
MDW … GS Type
Without Coolant Holes (2D/4D) ”Super Multi-Layer” DEX (TiAlCr/TiSi) Coated Solid Carbide Drills
5,2 MDW 0520 GS£ m m 9,3 MDW 0930 GS£ m 28,6 40,0 m 48,6 60,0
5,3 MDW 0530 GS£ m 19,5 26,1 m 33,5 40,1 9,4 MDW 0940 GS£ m m
5,4 MDW 0540 GS£ m m 9,5 MDW 0950 GS£ m m
10,0 89,0 107,0
5,5 MDW 0550 GS£ m l 82,2 9,6 MDW 0960 GS£ m m
6,0 66,2
5,6 MDW 0560 GS£ m m 9,7 MDW 0970 GS£ m m
5,7 MDW 0570 GS£ m m 9,8 MDW 0980 GS£ m 30,0 42,0 m 50,0 62,0
5,8 MDW 0580 GS£ m 21,0 28,2 m 35,0 42,2 9,9 MDW 0990 GS£ m m
5,9 MDW 0590 GS£ m m 10,0 MDW 1000 GS£ m m
6,0 MDW 0600 GS£ m m
GS Type
Grade: ACX70
DC Cat. No. Stock Dimensions Stock Dimensions DC Cat. No. Stock Dimensions Stock Dimensions
ød ød
(mm) 2, 4 2 L l1 l2 4 L l1 l2 (mm) 2, 4 2 L l1 l2 4 L l1 l2
10,1 MDW 1010 GS£ m m 13,1 MDW 1310 GS£ m m
10,2 MDW 1020 GS£ m m 13,2 MDW 1320 GS£ m m
10,3 MDW 1030 GS£ m 30,6 43,2 m 55,6 68,2 13,3 MDW 1330 GS£ m 36,6 52,8 m 70,2 86,8
10,4 MDW 1040 GS£ m m 13,4 MDW 1340 GS£ m m
10,5 MDW 1050 GS£ m m 13,5 MDW 1350 GS£ m m
11,0 95,3 116,2 14,0 107,9 149,9
10,6 MDW 1060 GS£ m m 13,6 MDW 1360 GS£ m m
10,7 MDW 1070 GS£ m m 13,7 MDW 1370 GS£ m m
10,8 MDW 1080 GS£ m 34,1 47,3 m 57,1 70,3 13,8 MDW 1380 GS£ m 38,1 54,9 m 72,1 88,9
10,9 MDW 1090 GS£ m m 13,9 MDW 1390 GS£ m m
11,0 MDW 1100 GS£ m m 14,0 MDW 1400 GS£ m m
11,1 MDW 1110 GS£ m m 14,1 MDW 1410 GS£ m m
11,2 MDW 1120 GS£ m m 14,2 MDW 1420 GS£ m m
11,3 MDW 1130 GS£ m 33,6 47,4 m 59,6 73,4 14,3 MDW 1430 GS£ m 37,6 55,0 m 74,6 92,0
11,4 MDW 1140 GS£ m m 14,4 MDW 1440 GS£ m m
11,5 MDW 1150 GS£ m m 14,5 MDW 1450 GS£ m m
12,0 102,5 123,5 15,0 111,1 156,1
11,6 MDW 1160 GS£ m m 14,6 MDW 1460 GS£ m m
11,7 MDW 1170 GS£ m m 14,7 MDW 1470 GS£ m m
11,8 MDW 1180 GS£ m 35,1 49,5 m 61,1 75,5 14,8 MDW 1480 GS£ m 38,1 56,1 m 76,1 94,1
11,9 MDW 1190 GS£ m m 14,9 MDW 1490 GS£ m m
12,0 MDW 1200 GS£ m m 15,0 MDW 1500 GS£ m m
12,1 MDW 1210 GS£ m m 15,1 MDW 1510 GS£ m m
12,2 MDW 1220 GS£ m m 15,2 MDW 1520 GS£ m m
12,3 MDW 1230 GS£ m 34,6 49,6 m 63,6 78,6 15,3 MDW 1530 GS£ m 37,6 56,2 m 78,6 97,2
12,4 MDW 1240 GS£ m m 15,4 MDW 1540 GS£ m m
12,5 MDW 1250 GS£ m m 15,5 MDW 1550 GS£ m m
13,0 102,7 139,7 16,0 115,5 169,3
12,6 MDW 1260 GS£ m m 15,6 MDW 1560 GS£ m m
12,7 MDW 1270 GS£ m m 15,7 MDW 1570 GS£ m m
12,8 MDW 1280 GS£ m 36,1 51,7 m 65,1 80,7 15,8 MDW 1580 GS£ m 39,1 58,3 m 80,1 99,3
12,9 MDW 1290 GS£ m m 15,9 MDW 1590 GS£ m m
13,0 MDW 1300 GS£ m m 16,0 MDW 1600 GS£ m m
Multi-Drills
How to Order
E.g., MDW 102 0 GS 2/4, ACX70
Non-Stock Items will be required minimum order quantity for 6 pcs. (Grade)
Please specify the Cat. No. For example, if the diameter of the drill
is 10,2 mm, please indicate as follow. SUPER
MULTI-DRILLs Drilling depth
(The ratio to ØD): –2 / –4
Drill diameter
10,2 mm GS type MULTI-DRILLs
K21
K Type SUPER MULTI-DRILLs (DIN)
MDS … SK-HAK Type
Short Type TiAlN Coated Solid Carbide Drills to DIN6537 ( Ø-Tolerance: m7 )
øD Shank Cat. No. Stock Dimensions (mm) øD Shank Cat. No. Stock Dimensions (mm)
(mm) ød l3 SK-HAK L l1 l2 (mm) ød l3 SK-HAK L l1 l2
4,0 MDS 040 SKHAK l 8,1 MDS 081 SKHAK r
4,1 MDS 041 SKHAK r 8,2 MDS 082 SKHAK r
4,2 MDS 042 SKHAK l 8,3 MDS 083 SKHAK r
4,3 MDS 043 SKHAK r 8,4 MDS 084 SKHAK r
6 36
66 17 24
4,4 MDS 044 SKHAK r 8,5 MDS 085 SKHAK l
89 35 47
4,5 MDS 045 SKHAK l 8,6 MDS 086 SKHAK r
4,6 MDS 046 SKHAK r 8,7 MDS 087 SKHAK r
4,7 MDS 047 SKHAK r 8,8 MDS 088 SKHAK r
4,8 MDS 048 SKHAK r 8,9 MDS 089 SKHAK r
4,9 MDS 049 SKHAK r 9,0 MDS 090 SKHAK l
10 40
5,0 MDS 050 SKHAK l 9,1
MDS 091 SKHAK r
5,1 MDS 051 SKHAK l 9,2 MDS 092 SKHAK r
5,2 MDS 052 SKHAK r 9,3 MDS 093 SKHAK r
5,3 MDS 053 SKHAK r 9,4 MDS 094 SKHAK r
5,4 6 36 MDS 054 SKHAK r
66 20 28 9,5 MDS 095 SKHAK l
89 35 47
5,5 MDS 055 SKHAK l 9,6 MDS 096 SKHAK r
5,6 MDS 056 SKHAK r 9,7 MDS 097 SKHAK r
5,7 MDS 057 SKHAK r 9,8 MDS 098 SKHAK r
5,8 MDS 058 SKHAK r 9,9 MDS 099 SKHAK r
5,9 MDS 059 SKHAK r 10,0 MDS 100 SKHAK l
6,0 MDS 060 SKHAK l 10,1 MDS 101 SKHAK r
6,1 MDS 061 SKHAK r 10,2 MDS 102 SKHAK r
6,2 MDS 062 SKHAK r 10,3 MDS 103 SKHAK r
6,3 MDS 063 SKHAK r 10,4 MDS 104 SKHAK r
6,4 MDS 064 SKHAK r 10,5 MDS 105 SKHAK l
102 40 55
6,5 MDS 065 SKHAK l 10,6 MDS 106 SKHAK r
8 36
79 24 34
6,6 MDS 066 SKHAK r 10,7 MDS 107 SKHAK r
6,7 MDS 067 SKHAK r 10,8 MDS 108 SKHAK r
6,8 MDS 068 SKHAK l 10,9 MDS 109 SKHAK r
6,9 MDS 069 SKHAK r 11,0 MDS 110 SKHAK l
12 45
7,0 MDS 070 SKHAK l 11,1 MDS 111 SKHAK r
Multi-Drills
øD Shank Cat. No. Stock Dimensions (mm) øD Shank Cat. No. Stock Dimensions (mm)
(mm) ød l3 MK-HAK L l1 l2 (mm) ød l3 MK-HAK L l1 l2
4,0 MDS 040 MKHAK l 8,1 MDS 081 MKHAK r
4,1 MDS 041 MKHAK r 8,2 MDS 082 MKHAK r
4,2 MDS 042 MKHAK l 8,3 MDS 083 MKHAK r
4,3 MDS 043 MKHAK r 8,4 MDS 084 MKHAK r
6 36 74 29 36
4,4 MDS 044 MKHAK r 8,5 MDS 085 MKHAK l
103 49 61
4,5 MDS 045 MKHAK l 8,6 MDS 086 MKHAK r
4,6 MDS 046 MKHAK r 8,7 MDS 087 MKHAK r
4,7 MDS 047 MKHAK r 8,8 MDS 088 MKHAK r
4,8 MDS 048 MKHAK r 8,9 MDS 089 MKHAK r
4,9 MDS 049 MKHAK r 9,0 MDS 090 MKHAK l
10 40
5,0 MDS 050 MKHAK l 9,1
MDS 091 MKHAK r
5,1 MDS 051 MKHAK r 9,2 MDS 092 MKHAK r
5,2 MDS 052 MKHAK r 9,3 MDS 093 MKHAK r
5,3 MDS 053 MKHAK r 9,4 MDS 094 MKHAK r
5,4 6 36 MDS 054 MKHAK r 82 35 44 9,5 MDS 095 MKHAK l
103 49 61
5,5 MDS 055 MKHAK l 9,6 MDS 096 MKHAK r
5,6 MDS 056 MKHAK r 9,7 MDS 097 MKHAK r
5,7 MDS 057 MKHAK r 9,8 MDS 098 MKHAK r
5,8 MDS 058 MKHAK r 9,9 MDS 099 MKHAK r
5,9 MDS 059 MKHAK r 10,0 MDS 100 MKHAK l
6,0 MDS 060 MKHAK l 10,1 MDS 101 MKHAK r
6,1 MDS 061 MKHAK r 10,2 MDS 102 MKHAK l
6,2 MDS 062 MKHAK r 10,3 MDS 103 MKHAK r
6,3 MDS 063 MKHAK r 10,4 MDS 104 MKHAK r
6,4 MDS 064 MKHAK r 10,5 MDS 105 MKHAK l
118 56 71
6,5 MDS 065 MKHAK l 10,6 MDS 106 MKHAK r
8 36 91 43 53
6,6 MDS 066 MKHAK r 10,7 MDS 107 MKHAK r
6,7 MDS 067 MKHAK r 10,8 MDS 108 MKHAK r
6,8 MDS 068 MKHAK l 10,9 MDS 109 MKHAK r
6,9 MDS 069 MKHAK r 11,0 MDS 110 MKHAK l
12 45
7,0 MDS 070 MKHAK l 11,1 MDS 111 MKHAK r
Multi-Drills
7,1 MDS 071 MKHAK r 11,2 MDS 112 MKHAK r
7,2 MDS 072 MKHAK r 11,3 MDS 113 MKHAK r
7,3 MDS 073 MKHAK r 11,4 MDS 114 MKHAK r
7,4 MDS 074 MKHAK r 11,5 MDS 115 MKHAK l
118 56 71
7,5 MDS 075 MKHAK r 11,6 MDS 116 MKHAK r
8 36 91 43 53
7,6 MDS 076 MKHAK r 11,7 MDS 117 MKHAK r
7,7 MDS 077 MKHAK r 11,8 MDS 118 MKHAK r
7,8 MDS 078 MKHAK r 11,9 MDS 119 MKHAK r
7,9 MDS 079 MKHAK r 12,0 MDS 120 MKHAK l
8,0 MDS 080 MKHAK l
(Grade)
How to Order
E.g., MDS 102 M K-HAK , ACW70
Non-Stock Items will be required
minimum order quantity for 6 pcs. Multi- Cylindrical shank and
Please specify the Cat. No. Drill spiral coolant holes to:
For example, if the diameter of the Solid type DIN6535 Form HAK
drill is 10,2 mm, please indicate as Drill diameter S : 3–3,5 D
follow. 10,2 mm M : –5 D
K23
Flat MultiDrill Coated Carbide Drills for Spot Facing
MDF Type
General Features
The flat MultiDrill MDF type is a solid carbide drill that can be used
for various purposes including high-efficiency spot facing and dril-
ling in inclined and curved surfaces.
Advantages
Can be used in a variety of drilling applications thanks to its point angle of 180°
Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined and Improves
cylindrical surfaces and interrupted drilling. It also reduces burrs at hole exits. drilling stability
by ensuring
Improved machining stability web thickness.
Achieves high rigidity by employing RS THINNING, which ensures web thickness on the
bottom face.
Excellent chip evacuation performance
Achieves excellent chip evacuation thanks to its wide chip pocket and high-quality rake face
shape.
Excellent cutting edge strength
Achieves excellent cutting edge strength thanks to optimized cutting edge design.
THINNING
Expanded lineup of long type
An expanded lineup of long type drills with diameters between Ø 3,0 and Ø 20,0 mm that are
capable of drilling with an overhang length up to L/D = 10.
Expanded lineup of types with oil hole
Supports internal coolant. For deeper drilling (3D, 5D).
Applications
High-efficient spot facing Hole expansion drilling Drilling in non-horizontal surfaces Interrupted drilling
(such as inclined and cylindrical)
Long Type Long Type
8
Conventional
MDF
general purpose drill
Cross drilling Pre-tap hole drilling in thin Deep spot facing Avoiding interference with
sheets work materials
K24
Coated Carbide Drills for Spot Facing Flat MultiDrill
MDF Type
Long Type (L2D)
For flat base drilling in long overhang conditions, hole expansion, burr prevention.
For deep flat base drilling and to avoid interference with workpiece.
Drilling that uses the long shank type requires a guide hole of the same
diameter or a centering hole larger than the tool diameter. A
MDF 0,4
1500 holes Continue Cutting Conditions: vc = 140 m/min, Cutting Conditions: vc = 90 m/min,
f = 0,15 mm/rev 0,3 f = 0,1 mm/rev
H = 30 mm (5D) H = 18mm (3D)
0,2
Competit. Internal Coolant Internal Coolant
Product 1247holes Breakage Overhang 45 mm 0,1 Overhang 35 mm
Prepared Hole 3 mm 1 2
(0,5D) 0
0 500 1000 1500 MDF Competitor`s Product 1 Entrance 2 Hole Bottom
Series
Application Series Diameter Range (mm) Hole Depth (L/D)
MDF S2D Ø 0,3 – 20,0 ≤ 2,0
External
MDF L2D Ø 0,3 – 20,0 ≤ 2,0
MDF H3D Ø 0,3 – 16,0 ≤ 3,0
Internal
MDF H5D Ø 0,3 – 16,0 ≤ 5,0
K25
w
Flat MultiDrill MDF S2D Type
MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium
ØDch8
ØDsh6
180°
1
2
L
ØDsh6
ØDch8
ØDsh6
ØDch8
180°
180°
1
1
2
2
L L
K27
Flat MultiDrill MDF Recommended Cutting Conditions
MDF Type
Recommended Cutting Conditions
MDF S2D Type
1. The recommended hole depth is 2 x DC. The depth shall be the depth from the highest point of the hole
when drilling inclined surfaces.
2. The recommended cutting conditions are those for drilling in flat horizontal surfaces.
3. Adjust the feed rate according to the inclination angle when drilling in an inclined surface.
3.1 Set the feed rate at ≤ 70% when the inclination angle is ≤ 30°
3.2 Set the feed rate at ≤ 50% when the inclination angle is:> 30°
4. This product is a drilling tool. Do not use it for traversing or helical milling
(vc: Cutting Speed m/min f: Feed Rate mm/rev)
Soft Steel / General
Drill Diam. Cutting Alloy Steel Hardened Steel Stainless Steel Gray Cast Iron Ductile Cast
Steel Aluminium Alloy
ØDC (mm) Conditions (–300 HB) (–50 HRC) (–200 HB) FC250 Iron
(–250 HB)
vc 30–40–50 30–35–40 15–20–25 15–20–25 30–40–50 20–30–40 60–80–100
–Ø 0,5
f 0,004–0,005–0,006 0,004–0,005–0,006 0,001–0,002–0,003 0,003–0,004–0,005 0,004–0,005–0,006 0,001–0,003–0,005 0,003–0,005–0,007
vc 45–55–65 35–45–55 20–30–40 20–25–30 45–55–65 30–40–50 80–100–120
–Ø 1,0
f 0,01–0,03–0,05 0,01–0,03–0,05 0,002–0,006–0,01 0,005–0,007–0,01 0,01–0,03–0,05 0,005–0,01–0,015 0,01–0,02–0,03
vc 50–60–70 40–50–60 20–30–40 20–30–40 50–60–70 45–55–65 90–110–130
–Ø 2,0
f 0,02–0,04–0,06 0,02–0,04–0,06 0,01–0,018–0,025 0,01–0,015–0,02 0,02–0,04–0,06 0,015–0,03–0,045 0,03–0,05–0,07
vc 60–75–90 50–65–80 20–30–40 20–30–40 60–75–90 55–65–75 90–110–130
–Ø 4,0
f 0,06–0,08–0,10 0,05–0,08–0,10 0,01–0,02–0,03 0,01–0,02–0,03 0,06–0,08–0,10 0,04–0,06–0,08 0,06–0,08–0,10
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 6,0
f 0,05–0,10–0,15 0,05–0,10–0,15 0,04–0,06–0,08 0,03–0,04–0,05 0,05–0,10–0,15 0,06–0,09–0,12 0,05–0,10–0,15
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 8,0
f 0,10–0,15–0,20 0,10–0,15–0,20 0,06–0,08–0,10 0,04–0,06–0,08 0,10–0,15–0,20 0,10–0,12–0,15 0,10–0,15–0,20
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 10,0
f 0,12–0,17–0,22 0,12–0,17–0,22 0,08–0,10–0,12 0,06–0,08–0,10 0,12–0,17–0,22 0,12–0,15–0,18 0,12–0,17–0,22
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 12,0
f 0,15–0,20–0,25 0,15–0,20–0,25 0,12–0,15–0,18 0,08–0,10–0,12 0,15–0,20–0,25 0,15–0,18–0,20 0,15–0,20–0,25
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 16,0
f 0,20–0,25–0,30 0,20–0,25–0,30 0,14–0,17–0,20 0,10–0,15–0,20 0,17–0,22–0,27 0,15–0,20–0,25 0,20–0,25–0,30
vc 60–75–90 50–65–80 20–30–40 20–30–50 60–75–90 60–70–80 90–110–130
–Ø 20,0
f 0,25–0,30–0,35 0,25–0,30–0,35 0,16–0,19–0,22 0,15–0,20–0,25 0,25–0,30–0,35 0,20 - 0,25 - 0,30 0,25–0,30–0,35
Min. - Optimum - Max.
ØDsh6
ØDsh6
180°
180°
ØDc
ØDc
1 1
2 2
L L
K29
Flat MultiDrill MDF Type with Oil Hole - H3D / H5D
MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless- Cast Ductile Aluminium
ØDsh6
ØDsh6
ØDsh6
180°
180°
ØDc
ØDc
1 1
2 2
L L
11,2 12
5 1120H5D m 158 75,0 78,0
3 1130H3D m 122 50,9 53,9
11,3 12
5 1130H5D m 158 75,7 78,7
3 1140H3D m 122 51,3 54,3
11,4 12
5 1140H5D m 158 76,4 79,4
3 1150H3D l 122 51,8 54,8
11,5 12
5 1150H5D l 158 77,1 80,1
3 MDF 1160H3D m 122 52,2 55,2
11,6 12
5 1160H5D m 158 77,7 80,7
3 1170H3D m 122 52,7 55,7
11,7 12
5 1170H5D m 158 78,4 81,4
3 1180H3D m 122 53,1 56,1
11,8 12
5 1180H5D m 158 79,1 82,1
3 1190H3D m 122 53,6 56,6
11,9 12
5 1190H5D m 158 79,7 82,7
3 1200H3D l 122 54,0 57,0
12,0 12
5 1200H5D l 158 80,4 83,4
K31
Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling
MDW … XHGS/PHT
XGHS Series
Diameter Range Hole Depth
Applications Series
(mm) (L/D)
MDWXHGS12 Ø 3,0 – 12,0 –12
MDWXHGS15 Ø 3,0 – 12,0 –15
Deep
Hole MDWXHGS20 Ø 3,0 – 12,0 –20
Drilling
MDWXHGS25 Ø 3,0 – 12,0 –25
MDWXHGS30 Ø 3,0 – 10,0 –30
Pilot Hole
Drilling MDWPHT Ø 3,0 – 12,0 –2
General Features
Super MultiDrill XHGS series is a next-generation drill for deep hole drilling, features stable chip control and im-
proved strength to further enhance efficiency of deep hole drilling.
600 600
THINNING
Work Material: C45
Tools: MDW050XHT20 (conventional), MDW0500XHGS20 (Ø 5,0 mm, 20D)
Cutting Cond.: vc = 80 m/min, f = 0,35 mm/rev, ( at the time of entry penetration f = 0,08 mm/rev), H = 90 mm
Coolant: MQL
J-flute Conv.
Multi-Drills
Drill
K32
Solid Carbide Drills for Deep Hole Drilling Extra Long SUPER MULTI-DRILLs
MDW … XHG/XHT/PHT
Recommended Cutting Conditions Min. - Optimum - Max.
Drill Diameter Cutting Soft Steel General Steel Alloy Steel Hardened Steel Cast Iron
DC (mm) Conditions (–200 HB) (–250 HB) (–300 HB) (–40 HRC) FC FCD
vc 50–60–80 60–80–100 40–55–70 30–40–50 40–55–70
–Ø 3,0
f 0,12–0,15–0,20 0,12–0,15–0,20 0,10–0,13–0,16 0,06–0,08–0,12 0,15–0,18–0,23
vc 50–60–80 60–80–100 50–60–70 30–45–55 50–60–70
–Ø 5,0
f 0,15–0,20–0,25 0,15–0,23–0,30 0,12–0,15–0,20 0,08–0,10–0,14 0,17–0,25–0,35
vc 50–70–90 60–80–110 50–65–80 30–50–60 50–65–80
–Ø 10,0
f 0,20–0,25–0,30 0,20–0,25–0,32 0,15–0,20–0,25 0,10–0,15–0,20 0,25–0,28–0,35
vc 60–80–100 60–90–120 50–65–80 40–55–70 50–65–80
–Ø 12,0
f 0,25–0,30–0,35 0,25–0,30–0,35 0,15–0,23–0,27 0,12–0,15–0,23 0,25–0,30–0,35
Note: Use lower speed when using MQL coolant and higher speed when using internal coolant. Vc: Cutting speed (m/min), f: Feed Rate (mm/rev)
Important:
DO NOT enter pilot hole at higher cutting data, this will cause
Stop 1 mm away from the pilot hole depth damage to the drill.
3. Increase rotation speed until the set cutting speed is reached, and start normal drilling operation
4. After drilling rotation speed is reduced and the drill is retracted from the work material
Rotation speed: 500 min-1
Feed rate: 1.000 to 2.000 mm/min
5. Other Notes
A flat base should be prepared when the surface for the pilot tool is slanted. Spot face using:
MultiDrill MDF type Flat endmill
When the deep hole drill exits through an angle surface, decrease the feed rate to f = 0,05 mm/rev just before drilling through.
Coolant
1. Internal coolant supply
Use suitable coolant / emulsion
Pump pressure: Steel: 1,5 to 2,0 MPa (cooling effect increases at higher pressure, affecting chips/wear)
Cast iron & aluminium alloy: 4,0 to 6,0 MPa (priority on cooling)
2. Internal MQL
Airpressure: 0,5 MPa or higher
Discharge volume: It is recommended to set the maximum discharge volume possible on the machine.
*Consult the manufacturer before using with aluminium alloy.
K33
Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling
MDW … XHGS/PHT Type
Ødh6
140°
ØDh8
L
Coated grade: ACX70
4,0
3,53 0353 PHT l 52 9 22 28
4,03 MDW 0403 PHT l 59 12 29 28
5,0
4,53 0453 PHT l 59 12 29 28
5,03 MDW 0503 PHT l 71 15 33 36
6,0
5,53 0553 PHT l 71 15 33 36
6,03 MDW 0603 PHT l 76 18 38 36
6,53 0653 PHT l 76 18 38 36
6,83 8,0 0683 PHT l 76 18 38 36
How to Order 7,03 0703 PHT l 82 21 43 36
Non stock items – minimum order 6 pieces 7,53 0753 PHT l 82 21 43 36
Always specify the catalogue number and drill diameter as shown 8,03 MDW 0803 PHT l 88 24 46 40
- eg drill diameter 5,0 mm = MDW 050 8,53 0853 PHT l 88 24 46 40
10,0
E.g., 9,03 0903 PHT l 88 24 46 40
Super
MDW 050 X H G S 30 HAK ACX70 (Grade) 9,53 0953 PHT l 88 24 46 40
MULTI-DRILL Shank type to DIN6535 10,03 MDW 1003 PHT l 104 30 55 45
10,53 1053 PHT l 104 30 55 45
DC = 5,0 mm Drilling depth (L/D ratio) 12,0
11,03 1103 PHT l 104 30 55 45
Extra long type Cutting edges for steel with double margin
11,53 1153 PHT l 104 30 55 45
With spiral coolant holes Special shape (RX thinning) + J flute 12,03 14,0 MDW 1203 PHT l 117 42 68 45
K35
AURORA COAT SERIES DLC (Diamond Like Carbon) Coated Multi-Drills
MDW … NHGS Type
With Coolant Holes (3D/5D/10D)
-0,01
ØD-0,02
135°
135°
Ødh6
Ødh6
0
l l
L L
K37
Micro Long Drills
MLDH ....L/P Type
General Features
Micro Long Drills are oil-hole drills for high efficiency
drilling that were developed for drilling deep, small-
diameter holes. These next-generation, small-
diameter hole drills feature improved strength - often
a problem area with small-diameter drills.
Drill-ø Cutting Soft Steel General Steel Alloy Steel Stainless Steel Heat-Resistant
Cast Iron Aluminium Alloy
(mm) Cond. ( –200 HB) (200–250 HB) (250–300 HB) (–200 HB) Steels
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,0
Multi-Drills
l MLDH .... L12 / L20 / L30 ( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )
Drill-ø Cutting Soft Steel General Steel Alloy Steel Stainless Steel Heat-Resistant
Cast Iron Aluminium Alloy
(mm) Cond. ( –200 HB) (200–250 HB) (250–300 HB) (–200 HB) Steels
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,0
f 0,01–0,02–0,03 0,01–0,02–0,03 0,01–0,02–0,03 0,01–0,02–0,03 0,02–0,03–0,04 0,03–0,04–0,06 0,005–0,01–0,02
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 1,5
f 0,03–0,05–0,07 0,03–0,05–0,07 0,03–0,05–0,07 0,02–0,04–0,07 0,04–0,07–0,10 0,05–0,08–0,12 0,01–0,02–0,03
vc 40–50–60 40–50–60 40–50–60 20–30–40 40–50–60 50–60–70 5–10–15
–Ø 2,0
f 0,04–0,06–0,08 0,04–0,06–0,08 0,04–0,06–0,08 0,04–0,06–0,08 0,04–0,07–0,10 0,05–0,08–0,12 0,01–0,02–0,03
MLDH-P For Pilot Hole Drilling MLDH-L For Deep Hole Drilling
Stock (mm)
P Type for Pilot Hole Drilling L Type for Deep Hole Drilling
5x D 12x D 20x D 30x D
ØD Dimensions Cat. No.
(mm) Cat. No. Stock Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions
L l 5, 12, 20, 30 5 L l 1 2 L l 2 0 L l 3 0 L l
0,80 MLDH 0800P m MLDH 0800L m 8 m m m
3,2 19
0,81 0810P m 0810L m m m m
28
0,82 MLDH 0820P m MLDH 0820L m m m m
3,3 14 60
0,83 0830P m 0830L m m m m
20
0,84 MLDH 0840P m MLDH 0840L m m m m
70
0,85 0850P m 3,4 0850L m m m m 29
9 55
0,86 0860P m 0860L m m m m
0,87 MLDH 0870P m MLDH 0870L m m m m
3,5 21
0,88 0880P m 0880L m m m m 30
15
0,89 MLDH 0890P m MLDH 0890L m m m m
0,90 0900P m 3,6 0900L m 50 m m m
0,91 0910P m 0910L m m m m 31
22
0,92 MLDH 0920P m MLDH 0920L m m m m
3,7
0,93 0930P m 0930L m m m m
65
0,94 MLDH 0940P m MLDH 0940L m m m m 32
16
0,95 0950P m 3,8 0950L m m m m 75
10 23
0,96 0960P m 45 0960L m m m m
0,97 MLDH 0970P m MLDH 0970L m m m m 33
3,9
0,98 0980P m 0980L m m 60 m m
0,99 MLDH 0990P m MLDH 0990L m m 17 m 24 m
4,0 34
1,00 1000P m 1000L m m m m
1,05 MLDH 1050P m 4,2 MLDH 1050L m m 18 m 25 m 36
1,10 MLDH 1100P m 4,4 MLDH 1100L m m 19 m 26 m 80 37
12
1,15 MLDH 1150P m 4,6 MLDH 1150L m m m 28 m 39
20 70
1,20 MLDH 1200P m 4,8 MLDH 1200L m m m 29 m 41
1,25 MLDH 1250P m 5,0 MLDH 1250L m m 21 m 30 m 85 43
1,30 MLDH 1300P m 5,2 MLDH 1300L m m 22 m 31 m 44
55 14
1,35 MLDH 1350P m 5,4 MLDH 1350L m m 23 m 32 m 46 Multi-Drills
1,40 MLDH 1400P m 5,6 MLDH 1400L m m 65 24 m 75 34 m 48
90
1,45 MLDH 1450P m 5,8 MLDH 1450L m m 25 m 35 m 49
1,50 MLDH 1500P m 6,0 MLDH 1500L m m m 36 m 51
16 26
1,55 MLDH 1550P m 6,2 MLDH 1550L m m m 37 m 53
1,60 MLDH 1600P m 6,4 MLDH 1600L m m 27 m 38 m 95 54
80
1,65 MLDH 1650P m 6,6 MLDH 1650L m m 28 m 40 m 56
1,70 MLDH 1700P m 6,8 MLDH 1700L m m 29 m 41 m 58
18 70
1,75 MLDH 1750P m 7,0 MLDH 1750L m m 30 m 42 m 100 60
1,80 MLDH 1800P m 7,2 MLDH 1800L m m m 43 m 61
50 60 31
1,85 MLDH 1850P m 7,4 MLDH 1850L m m m 85 44 m 63
1,90 MLDH 1900P m 7,6 MLDH 1900L m m 32 m 46 m 65
20 103
1,95 MLDH 1950P m 7,8 MLDH 1950L m m 75 33 m 47 m 66
2,00 MLDH 2000P m 8,0 MLDH 2000L m m 34 m 90 48 m 68
PVD Coated Grade: ACV70
K39
Solid Carbide Micro / MINI-DRILLs
MDUS / MDSS Type
Fig.1 Helix angle: 30° Fig.2 Fig.3
Stock
Stock
Cat. No. Fig. Pack- Cat. No. Fig. Pack- Cat. No. Fig. Pack-
(mm) l1 l2 ing (mm) l1 l2 ing (mm) l1 l2 ing
0,030 MDUS 0030-30C m 0,3 0,20 MDSS 0020 r 0,60 MDSS 0060 r
0,035 MDUS 0035-30C 0,21 MDSS 0021 r 0,61 MDSS 0061 r
0,040 MDUS 0040-30C m 0,4 0,22 MDSS 0022 r 0,62 MDSS 0062 r
0,045 MDUS 0045-30C 0,23 MDSS 0023 r 0,63 MDSS 0063 r
0,050 MDUS 0050-30C m 0,5 0,24 MDSS 0024 r 0,64 MDSS 0064 r
2,5 7 26
0,055 MDUS 0055-30C 0,25 MDSS 0025 r 0,65 MDSS 0065 r
0,6
0,060 MDUS 0060-30C 0,26 MDSS 0026 r 0,66 MDSS 0066 r
0,065 MDUS 0065-30C 5 0,27 MDSS 0027 r 2 0,67 MDSS 0067 r
0,7
0,070 MDUS 0070-30C 0,28 MDSS 0028 r 0,68 MDSS 0068 r
0,075 MDUS 0075-30C m 0,29 MDSS 0029 r 0,69 MDSS 0069 r
0,8
0,080 MDUS 0080-30C 0,30 MDSS 0030 r 0,70 MDSS 0070 r
0,085 MDUS 0085-30C 0,31 MDSS 0031 r 0,71 MDSS 0071 r
28 1 MDSS 0072
0,090 MDUS 0090-30C 0,32 MDSS 0032 r 3 0,72 r
1,0
0,095 MDUS 0095-30C m 0,33 MDSS 0033 r 0,73 MDSS 0073 r
0,100 MDUS 0100-30C 0,34 MDSS 0034 r 0,74 MDSS 0074 r
28 9 24
0,110 MDUS 0110-30C m 0,35 MDSS 0035 r 0,75 MDSS 0075 r
1,2
0,120 MDUS 0120-30C 0,36 MDSS 0036 r 0,76 MDSS 0076 r
0,120 MDUS 0130-30C m 0,37 MDSS 0037 r 4 0,77 MDSS 0077 r
0,140 MDUS 0140-30C 1,5 0,38 MDSS 0038 r 0,78 MDSS 0078 r
0,150 MDUS 0150-30C 1 0,39 MDSS 0039 r 0,79 MDSS 0079 r
1
0,160 MDUS 0160-30C m 0,40 MDSS 0040 r 0,80 MDSS 0080 r 3 1
0,170 MDUS 0170-30C 1,8 0,41 MDSS 0041 r 0,81 MDSS 0081 r
0,180 MDUS 0180-30C 0,42 MDSS 0042 r 0,82 MDSS 0082 r
0,190 MDUS 0190-30C 1,9 0,43 MDSS 0043 r 0,83 MDSS 0083 r
0,44 MDSS 0044 r 5 0,84 MDSS 0084 r
10 23
0,45 MDSS 0045 r 0,85 MDSS 0085 r
0,46 MDSS 0046 r 0,86 MDSS 0086 r
0,47 MDSS 0047 r 3 0,87 MDSS 0087 r
0,48 MDSS 0048 r 0,88 MDSS 0088 r
0,49 MDSS 0049 r 0,89 MDSS 0089 r
0,50 MDSS 0050 r 0,90 MDSS 0090 r
0,51 MDSS 0051 r 0,91 MDSS 0091 r
0,52 MDSS 0052 r 0,92 MDSS 0092 r
0,53 MDSS 0053 r 0,93 MDSS 0093 r
0,54 MDSS 0054 r 0,94 MDSS 0094 r
r 6 27
Multi-Drills
K40 q=
= Japan stock
Delivery on request
SUMIDIA Coated Drills
MDS... SDC SDC Type
General Features
SUMIDIA Coated SDC type drills for Carbon Fibre Reinforced Plastic
(CFRP) employ Sumitomo Electric Hardmetal‘s proprietary multi-step
point angle.
Combined with a diamond coating, this technology improves the
quality of machined surfaces and extends tool life.
Series
Diameter Point Hole Depth
Type Range (mm) angle (L/D)
Ø 2,0 – 4,0 90°
Characteristics and Applications MDS□□□□□SDC 3 –3
Ø 4,851 – 10,0 130°
l Excellent drilled-hole quality
- Sharp cutting edge shape reduces delamination of fibre
layers and burrs.
Resistant Alloy
Pre-hardened
SUMI-
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Hardened Steel
Stainless
Die Steel
Tempered
Cast iron
Cu Alloy
DCX20
CFRP *
Al Alloy
- Continuously changing point angle disperses load placed DIA
Steel
Steel
45–55 55–60 60–65
HRC HRC HRC
on cutting edge and prevents breakage. Grade Coating
〇 ◎
l Long tool life * CFRP (Carbon Fibre Reinforced Plastic)
Performance
Comparison of Machined Surface Finish
Hole Entrance
Hole Exit
K41
K42
Brazed Carbide MULTI-DRILLs
KDS Type
Description
The new AK type drill features an extra long carbide drill head,
new cutting geometry, coolant holes and ultra hard TiAlN coating
for reliable high productivity drilling.
Advantages l General purpose drill for steels, stainless steels, cast irons
l High productivity drilling even on deep holes up to 7 x D
l Twice the tool life of conventionally coated drills
l Self centering
l Surface finish and tolerances comparable to solid carbide
l Regrindable extra long carbide head halves drill replacement
costs
Series Type
Diameter Hole depth
Remark
range (mm) (L/D)
Short type (MAK Type) Ø 9,5–40,5 –3
First choice general
purpose drill
Long type (LAK Type) Ø 9,5–40,5 –5
Helix angle:
Extra long type (DAK Type) Ø 9,5–40,5 –7 25° ---> 0°
Series
Performance l High efficiency drilling l Optimized drill geometry l Comparison of cutting power
Comparison of coating damage Comparison of damage to drill margin (chip removal capability)
when high speed drilling After 40 min. cut length KDS…AK
TiAlN coated TiN coated KDS…AK Competitor’s drill
Cutting power (N)
KDS…AK type
Multi-Drills
vc = 120 m/min vc = 60 m/min
After 30 m cut length (600 holes) Competitor’s drill
Drill dia.: 18,0 mm Drill dia.: 18,0 mm vc = 50 m/min Drill dia.: 18,0 mm vc = 50 m/min
Work material: C50 (HB230) f = 0,3 mm/rev Work material: C50 (HB230) f = 0,25 mm/rev Work material: C50 (HB230) f = 0,3 mm/rev
ap = 50 mm ap = 38 mm ap = 90 mm (L/D = 5)
- Stainless steel
Concurrent A Competitor B
- Ductile cast iron
l l l l l l
- Grey cast iron
0 100 200 300
0 100 200 300
Tool life (Holes) Tool life (Holes)
Drill: KDS 180 LAK (Ø 18,0 mm) Drill: KDS 250 MAK (Ø 25,0 mm)
Conditions: vc = 55 m/min, f = 0,25 mm/rev Conditions: vc = 60 m/min, f = 0,25 mm/rev
ap = 70 mm ap= 65 mm
K43
Brazed Carbide MULTI-DRILLs
KDS … MAK Type
Short Type ( 3 x D ) Brazed Carbide Drills with Coolant Holes
q q
14,5 145 MAK q 19,1 191 MAK q
14,6 KDS 146 MAK q 19,2 192 MAK q
14,7 147 MAK q 19,3 193 MAK q
14,8 148 MAK q 19,4 194 MAK q
14,9 148 MAK q 19,5 195 MAK q
15,0 20 50 2,7 150 MAK q 127,7 47 54 19,6 KDS 196 MAK q
15,1 151 MAK q 19,7 197 MAK q
15,2 152 MAK q 19,8 25 56 3,6 198 MAK q 158,6 62 72
15,3 153 MAK q 19,9 199 MAK q
15,4 154 MAK q 20,0 200 MAK q
15,5 155 MAK q
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Diameter Steels Steels Hardened Steels Stainless Steels Ductile Aluminium Titanium Alloys Inconel
(mm) (<250 HB) (250–320 HB ) (45 HRC) (<200 HB) Cast Irons Cast Irons (Ti–6Al–4V) (Inconel 718)
Alloys
vc 50–65–75 50–60–70 30–35–45 35–45–50 55–65–75 60–80–100 70–85–100 20–25–35 10–20–30
–Ø 15
f 0,15–0,3 0,15–0,3 0,1–0,2 0,1–0,2 0,15–0,3 0,2–0,3 0,25–0,35 0,1–0,15 0,08–0,1
vc 50–65–75 50–60–70 35–40–50 35–45–50 60–70–80 60–80–100 70–90–110 20–30–40 10–20–30
–Ø 20
f 0,15–0,35 0,15–0,35 0,15–0,25 0,15–0,25 0,15–0,35 0,2–0,35 0,25–0,4 0,1–0,15 0,08–0,1
vc 55–70–90 55–65–90 35–40–50 35–45–50 60–70–90 60–90–110 75–100–120 25–35–40 15–25–35
–Ø 30,5
f 0,2–0,4 0,2–0,4 0,15–0,25 0,15–0,25 0,2–0,4 0,25–0,4 0,3–0,4 0,1–0,2 0,08–0,12
If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient,
the cutting data can be raised. For more guidance, please contact our technical representative.
Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
K45
Brazed Carbide MULTI-DRILLs
KDS … LAK Type
Long Type ( 5 x D ) Brazed Carbide Drills with Coolant Holes
q q
14,5 145 LAK q 19,1 191 LAK q
14,6 KDS 146 LAK q 19,2 192 LAK q
14,7 147 LAK q 19,3 193 LAK q
14,8 148 LAK q 19,4 194 LAK q
14,9 149 LAK q 19,5 195 LAK q
15,0 20 50 2,7 150 LAK q 157,7 77 85 19,6 KDS 196 LAK q
15,1 151 LAK q 19,7 197 LAK q
15,2 152 LAK q 19,8 25 56 3,6 198 LAK q 198,6 103 113
15,3 153 LAK q 19,9 199 LAK q
15,4 154 LAK q 20,0 200 LAK q
15,5 155 LAK q
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
K47
Brazed Carbide MULTI-DRILLs
KDS … DAK Type
Extra Long Type ( 7 x D ) Brazed Carbide Drills with Coolant Holes
q q
14,5 145 DAK q 19,1 191 DAK q
14,6 KDS 146 DAK q 19,2 192 DAK q
14,7 147 DAK q 19,3 193 DAK q
14,8 148 DAK q 19,4 194 DAK q
14,9 149 DAK q 19,5 195 DAK q
15,0 20 50 2,7 150 DAK q 197,7 114 122 19,6 KDS 196 DAK q
15,1 151 DAK q 19,7 197 DAK q
15,2 152 DAK q 19,8 25 56 3,6 198 DAK q 248,6 151 161
15,3 153 DAK q 19,9 199 DAK q
15,4 154 DAK q 20,0 200 DAK q
15,5 155 DAK q
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
K49
Brazed Carbide MULTI-DRILLs ( Available on Request )
KDS … FA Type
Extra Long Type (10 x D) Brazed Carbide Drills with Coolant Holes
Specification:
- Brazed carbide (Grade: G10E) drill
Helix angle: 25° ---> 0° with coolant holes
l2 = Effective drilling length - Shank with whistle notch
How to Order
Multi-Drills
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
Drill diameter FA: Extra long type brazed carbide drill with
10,2 mm special flutes (Helix angle: 25° a 0°)
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Diameter
Cast Irons Aluminium Alloys Remarks
(mm)
30–55–60 50–70–90
–Ø 12 To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions
0,1–0,2–0,25 0,1–0,2–0,3
at the entrance of hole; RPM: 100–300, f : 0,05–0,08 mm/rev.
40–60–70 60–70–100
–Ø 20
0,2–0,3–0,4 0,3–0,35–0,5 Higher feed rates and deep holes require high coolant pressure.
40–60–70 70–100–150 Cutting fluid : Water soluble oil
–Ø 30 Cutting fluid pressure : 4–10 bar
0,3–0,4–0,5 0,3–0,4–0,5
General Features
Fast accurate and ideal for drilling steels, this newly developed drill
from SUMITOMO gives similar hole accuracy to that of regrindable
drills renowned within the industry as being the ultimate hole making
tool.
Multi-Drills
3 Times
Hole diameter (mm)
Life !
after 900 holes (–34 m)
K51
Replaceable Head Type Drill Holder
SMDH Type
Shank Type: Shank Type:
Holder 3D / 5D / 8D Whistle notch type Holder 1,5D Weldon type
l1 l2
ØDm7
Ødh6
140°
140°
ØDm7
Ød2
Ødh6
l3 l2 l3
L L
Shank Type:
Holder 12D Cylindrical type
l1 l2
ØDm7
140°
Ødh6
Ød2
l3
L
Holder (mm)
Dimensions Series (1,5D) Series (3D) Series (5D) Series (8D) Series (12D)
Related
Drill Head Shank Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Drill Heads
DMTL / DMEL
ØD l1 Ød l3 S L l2 Ød2 M3 L l2 M5 L l2 M8 L l2 12D L l2 Ød2
12,0 2,2 SMDH 120 91 25,5 20 107,2 43,5 132,2 68,5 1200–1249
12,5 2,3 SMDH 125 91 25,5 20 107,3 43,5 132,3 68,5 1250–1299
16 48
13,0 2,4 SMDH 130 92 27,5 20 112,4 46,5 142,4 73,5 1300–1349
14,0 2,5 SMDH 140 96 31,5 20 119,0 52,5 149,0 81,5 194,0 124,5 238,5 168,5 20 1350–1450
15,0 2,7 SMDH 150 100 32,0 25 129,2 55,0 159,2 86,0 204,2 133,0 253,0 180,0 25 1451–1550
16,0 2,9 SMDH 160 103 35,0 25 134,4 59,0 169,4 92,0 214,4 141,0 265,5 192,0 25 1551–1650
20 50
17,0 3,1 SMDH 170 105 35,5 25 139,6 62,5 174,6 97,5 224,6 150,5 278,1 203,5 25 1651–1750
18,0 3,3 SMDH 180 107 39,7 25 144,8 66,5 179,8 103,5 229,8 158,5 290,5 215,5 25 1751–1850
19,0 3,5 SMDH 190 115 40,5 30 160,1 69,5 195,0 108,5 255,0 167,5 309,1 228,5 30 1851–1950
20,0 3,6 SMDH 200 118 43,0 30 160,1 73,0 200,1 114,0 265,1 175,0 321,4 240,0 30 1951–2050
21,0 3,8 25 56 SMDH 210 119 44,0 30 160,3 76,0 200,3 119,0 270,3 184,0 333,9 252,0 30 2051–2150
22,0 4,0 SMDH 220 121 47,0 30 165,1 80,0 205,1 125,0 275,1 192,0 347,0 264,0 30 2151–2280
23,0 4,2 SMDH 230 122 46,5 30 164,8 82,5 214,8 129,5 284,8 200,5 359,0 275,5 30 2281–2380
24,0 4,4 SMDH 240 129 49,5 37 174,6 86,5 224,6 135,5 299,6 208,5 376,1 284,5 37 2381–2480
25,0 4,6 SMDH 250 129 49,0 37 174,6 88,0 229,6 140,0 304,6 217,0 388,4 300,0 37 2481–2580
26,0 4,7 SMDH 260 132 52,0 37 179,7 92,0 234,7 146,0 314,7 225,0 2581–2680
Multi-Drills
27,0 4,9 32 60 SMDH 270 133 53,0 37 179,9 94,0 239,9 151,0 324,9 234,0 2681–2780
28,0 5,1 SMDH 280 135 54,5 37 185,1 96,5 245,1 156,5 330,1 241,5 2781–2880
29,0 5,3 SMDH 290 136 55,5 37 190,3 99,5 250,3 161,5 340,3 250,5 2881–2980
30,0 5,5 SMDH 300 139 58,5 37 190,5 104,5 260,5 167,5 350,5 259,5 2981–3050
Drill order description example: SMDH210M3, drill heads a K59/H60
1
Recommended Torque Spare Parts
Screw Screw Wrench
Applicable Insert Applicable Holder
BXD 02208 IP 0,8–1,0 SMDT 1200 – 1550 D M L BXD 02208 IP TRDR 08 IP SMDT 120 – 150 M
BXD 02509 IP 0,9–1,2 SMDT 1551 – 1850 D M L BXD 02509 IP TRDR 10 IP SMDT 160 – 180 M
BXD 03011 IP 1,8–2,4 SMDT 1851 – 2150 D M L BXD 03011 IP TRDR 15 IP SMDT 190 – 210 M
BXD 03512 IP 2,8–3,7 SMDT 2151 – 2480 D M L BXD 03512 IP TRDR 15 IP SMDT 220 – 240 M
BXD 04014 IP 4,1–5,5 SMDT 2481 – 2780 D M L BXD 04014 IP TRDR 20 IP SMDT 250 – 270 M
BXD 04515 IP 5,0–6,6 SMDT 2781 – 3050 D M L BXD 04515 IP TRDR 25 IP SMDT 280 – 300 M
Type MTL
DC h7
140°
LF
PL
vc 70 – 100 – 120 40 – 70 – 90 50 – 70 – 90 vc 50 – 70 – 80 30 – 50 – 70 40 – 60 – 80
~ 20,0 ~ 20,0
f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,25 – 0,35 f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,25 – 0,35
Note: High cutting performance is enhanced when using a high quality [ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
machine and rigid set up.
K53
Regrindable Drill Head Insert MEL Type for Smooth Cutting
SMDT… D MEL Type (Soft Steel, Stainless Steel, Grey Cast Iron)
Type MEL
DC h7
140°
LF
PL
10,1 13,5
15,3 1530 D MEL l 2,8 18,7 1870 D MEL l 3,4 30,5 3050 D MEL l 5,6
Note: High cutting performance is enhanced when using a high quality [ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
machine and rigid set up.
Advantages
l Replaceable and regrindable drill head
l Increases productivity
3000 - MTL
-25 % MEL
2000 - MTL -20 % MEL
MEL
1000 -
0-
f = 0,1 mm/rev f = 0,15 mm/rev f = 0,2 mm/rev
Work Material: X5CrNi1810 (1.4301) Work Material: X5CrNi1810 (1.4301)
Drill Diameter: Ø 16,5 x 5D Drill Diameter: Ø 16,5 x 5D
Conditions: vc = 60 m/min Conditions: vc = 60 m/min, f = 0,15 mm/rev
Multi-Drills
3000 -
Competitor -29 %
2000 - -26 %
MEL
MEL
1000 -
0-
Work Material: GG25 Conditions: vc = 100 m/min
f = 0,2 mm/rev f = 0,3 mm/rev Drill Diameter: Ø 14 x 5D f = 0,2 mm/rev
Work Material: GGG45 Cutting Length: 34,7 m Wet
Drill Diameter: Ø 18 x 5D
Conditions: vc = 80 m/min
K55
Drill Head Insert MFS Type for Drilling in Non-Flat Surfaces
Holder
DCSFMS
DCON h6
DC h7
DC h7
DCON h6
LU LS LU LS
1,5D/12D 3D/5D/8D
OAL
OAL
No flat face for side lock clamping on the shank of 12D holders.
Holder
Dimensions Series (1,5D) Series (3D) Series (5D) Series (8D) Series (12D)
Related
Drill
Head Shank Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Drill Heads
MFS
DC DCON LS S OAL LU DCSFMS M3 OAL LU M5 OAL LU M8 OAL LU 12D OAL LU DCSFMS
12,0 SMDH 120 l 91 25,5 20 107,2 43,5 132,2 68,5 1200–1249
12,5 SMDH 125 l 91 25,5 20 107,3 43,5 132,3 68,5 1250–1299
16 48
13,0 SMDH 130 l 92 27,5 20 112,4 46,5 142,4 73,5 1300–1349
14,0 SMDH 140 l 96 31,5 20 119,0 52,5 149,0 81,5 194,0 124,5 238,5 168,5 20 1350–1450
15,0 SMDH 150 l 100 32,0 25 129,2 55,0 159,2 86,0 204,2 133,0 253,0 180,0 25 1451–1550
16,0 SMDH 160 l 103 35,0 25 134,4 59,0 169,4 92,0 214,4 141,0 265,5 192,0 25 1551–1650
20 50
17,0 SMDH 170 l 105 35,5 25 139,6 62,5 174,6 97,5 224,6 150,5 278,1 203,5 25 1651–1750
18,0 SMDH 180 l 107 39,7 25 144,8 66,5 179,8 103,5 229,8 158,5 290,5 215,5 25 1751–1850
19,0 SMDH 190 l 115 40,5 30 160,1 69,5 195,0 108,5 255,0 167,5 309,1 228,5 30 1851–1950
20,0 SMDH 200 l 118 43,0 30 160,1 73,0 200,1 114,0 265,1 175,0 321,4 240,0 30 1951–2050
21,0 25 56 SMDH 210 l 119 44,0 30 160,3 76,0 200,3 119,0 270,3 184,0 333,9 252,0 30 2051–2150
22,0 SMDH 220 l 121 47,0 30 165,1 80,0 205,1 125,0 275,1 192,0 347,0 264,0 30 2151–2280
23,0 SMDH 230 l 122 46,5 30 164,8 82,5 214,8 129,5 284,8 200,5 359,0 275,5 30 2281–2380
24,0 SMDH 240 l 129 49,5 37 174,6 86,5 224,6 135,5 299,6 208,5 376,1 284,5 37 2381–2480
Multi-Drills
25,0 SMDH 250 l 129 49,0 37 174,6 88,0 229,6 140,0 304,6 217,0 388,4 300,0 37 2481–2580
26,0 SMDH 260 l 132 52,0 37 179,7 92,0 234,7 146,0 314,7 225,0 2581–2680
27,0 32 60 SMDH 270 l 133 53,0 37 179,9 94,0 239,9 151,0 324,9 234,0 2681–2780
28,0 SMDH 280 l 135 54,5 37 185,1 96,5 245,1 156,5 330,1 241,5 2781–2880
29,0 SMDH 290 l 136 55,5 37 190,3 99,5 250,3 161,5 340,3 250,5 2881–2980
30,0 SMDH 300 l 139 58,5 37 190,5 104,5 260,5 167,5 350,5 259,5 2981–3050
Drill order description example: SMDH210M3, drill heads a K63
BXD 02208 IP 0,8–1,0 SMDT 1200 – 1550 MFS BXD 02208 IP TRDR 08 IP SMDT 120 – 150
BXD 02509 IP 0,9–1,2 SMDT 1551 – 1850 MFS BXD 02509 IP TRDR 10 IP SMDT 160 – 180
BXD 03011 IP 1,8–2,4 SMDT 1851 – 2150 MFS BXD 03011 IP TRDR 15 IP SMDT 190 – 210
BXD 03512 IP 2,8–3,7 SMDT 2151 – 2480 MFS BXD 03512 IP TRDR 15 IP SMDT 220 – 240
BXD 04014 IP 4,1–5,5 SMDT 2481 – 2780 MFS BXD 04014 IP TRDR 20 IP SMDT 250 – 270
BXD 04515 IP 5,0–6,6 SMDT 2781 – 3050 MFS BXD 04515 IP TRDR 25 IP SMDT 280 – 300
DC
LF
PVD coated grade: ACX70
Application Guide
Holes
K57
Replaceable Head Type MULTI-DRILLs Large Hole MTL Type
SMD Type大形ケーシングなどに用いられる高延性材料にも最適な刃型設計
大径MTL型 For Large Holes
Tool edge design ideal for malleable material used for large
casings, etc.
Edge design suitable for malleable material commonly used
for large hole drilling.
㘩ઃ߈ᤨߩേࠍᛥ߃ࠆ
Reduces movement when starting the hole
X-Type Thinning
X型シンニング
X型シンニング
Aims to reduce thrust under heavy cutting
Large Thinning Angle
重切削でのスラスト低減を狙う
大きなシンニング角
大径で
Cutting Environment: Emulsion Type
ね板加
工
Cutting Environment: Emulsion Type
重
High drilling accuracy
Ǿ33.15 with large diameters Stable even when machining laminated plates
測定ヶ所① ① 切りくず処理良好
Ǿ33.10 Good Chip Control Cutting Force (N m)
測定ヶ所② ② 10,000
Ø 33,15
Ǿ33.05 Measured
Point (1) (1)
Ø 33,10 8,000
Measured
Ǿ33.00 Point (2) (2)
d Exit Ø 33,05
ure s 6,000
M eas tio出口
n Ǿ32.95Ø 33,00
c
方向 ire 4,000
測定 D Ǿ32.90Ø 35,95
Multi-Drills
2,000
入口 Entrance Ǿ32.85Ø 32,90
0
入口
Ø 32,85
中間 出口 5 10 15 20 25
Entrance Intermediate Exit Depth of cut (mm)
øD h7
140°
ød h6
h1
Mounted Figure 1
Only use the special MTL Type head
with a M, L or D type holder
øD h7
140°
ød h6
2 3
K59
Indexable Insert Type ”SumiDrill” ECONOMICAL - FAST - ACCURATE - RIGID
General Features
The newly designed WDX drill features indexable inserts with 4
cutting edges and a range of optimised chipbreakers;
light (L) - general purpose (G) - heavy (H) for rapid chip removal.
Advantages
l Rigid - Economical - Multi-function l Excellent hole accuracy
Drills - Bores - External Turns Improved cutting force balance and insert design
Diameter range 13,0–55,0 mm for optimum performance
Drilling depth –2D, –3D, –4D, –5D
AICrN (white)
(nanometer) layers of TiAlN and AlCrN,
alternately stacked up to 1.000 layers.
DCSFMS
DCSFMS
DCSFMS
DCON h7
DCON h7
DC
DCON h7
DC
DC
LUX LUX LUX
LPR LS LPR LS LPR LS
OAL OAL OAL
Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock
K61
Indexable Insert Type ”SumiDrill”
WDX Type (3D)
Max. Depth: 3 D
Fig. 1 Fig. 2 Fig. 3
DCSFMS
DCSFMS
DCSFMS
DCON h7
DCON h7
DC
DCON h7
DC
DC
LUX LUX LUX
LPR LS LPR LS LPR LS
OAL OAL OAL
Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock
40,0 WDX 400D3S40 l 225,0 125,0 155,0
WDXT
41,0 WDX 410D3S40 l 228,0 128,0 158,0 40 49,5 70 BFTX 01604 N TRX 06 ̶ WDX 130D_S20 – 150D_S20 0,3
125012
42,0 WDX 420D3S40 l 231,0 131,0 161,0 BFTX 0204 N TRX 06 ̶ WDX 155D_S20 – 180D_S25 0,5
43,0 WDX 430D3S40 l 234,0 134,0 164,0 BFTX 02206 ̶ TRX 07 WDX 185D_S25 – 225D_S25 1,0
44,0 WDX 440D3S40 l 237,0 137,0 167,0
BFTX 02506 N ̶ TRX 08 WDX 230D_S25 – 285D_S32 1,5
45,0 WDX 450D3S40 l 240,0 140,0 170,0
BFTX 03584 ̶ TRX 15 WDX 290D_S32 – 360D_S40 3,5
46,0 WDX 460D3S40 l 243,0 143,0 173,0
BFTX 0511 N ̶ TRX 20 WDX 370D_S40 – 450D_S40 5,0
47,0 WDX 470D3S40 l 246,0 146,0 176,0
48,0 WDX 480D3S40 l 249,0 149,0 179,0 BFTX 0615 N ̶ TRX 25 WDX 460D_S40 – 550D_S40 7,5
49,5
49,0 WDX 490D3S40 l 252,0 152,0 182,0
50,0 WDX 500D3S40 l 255,0 155,0 185,0
40 70 WDXT Identification of Drill Body
51,0 WDX 510D3S40 l 258,0 158,0 188,0
DCSFMS
Fig. 3
DCSFMS
DCSFMS
DCON h7
DC
DCON h7
DC
DC
DCON h7
LUX
LUX LUX
LPR LS
LPR LS LPR LS
OAL
OAL OAL
Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock
K63
Indexable Insert Type ”SumiDrill”
WDX Type (5D)
Max. Depth: 5 D
Fig. 1 Fig. 2 Fig. 3
DCSFMS
DCSFMS
DCSFMS
DCON h7
DCON h7
DC
DCON h7
DC
DC
LUX LUX LUX
LPR LS LPR LS LPR LS
OAL OAL OAL
Holder -
Inserts (mm)
DC Dimensions (mm) Applicable
Stock
-
Identification Details
Drill Body Indexable Insert
Ø18,5–28,5 0,6
Ø29,0–36,0 0,8
Ø37,0–55,0 1,2
Turning by lathes
Outer turning (max. 2 x D) Inner turning (max. 2 x D)
K65
Indexable Insert Type ˮSumiDrill“
WDX Type
Eccentric Sleeve WAS Type
The Eccentric Sleeve WAS Type, exclusively designed for ˮSumiDrill“ WDX Type, provides up to ± 0,3 mm of hole
size adjustment.
DCB
BDX
DMM
L4 L3
L2 LS
Dimensions
(mm)
Diameter Adjustment
Cat. No. Stock DCB DMM BDX LS L2 L3 L4
Range (max.)
WAS 2025-48 20 25 33 43 5 32 5 +0,3 – -0,2
WAS 2532-60 25 32 42 60 7 46 6 +0,3 – -0,3
WAS 3240-70 32 40 55 70 7 57 6 +0,3 – -0,3
WAS 4050-85 40 50 60 70 7 54 6 +0,3 – -0,3
Diameter Adjustment
Procedure 1
Reference Line
Procedure 3
Procedure 2
Fixing screw
Adjustment hash marks
Fixation of the adjusting
Turn to a positive number
sleeve.
to expand the hole, and
to a negative number
to decrease the drilling
diameter.
Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly.
Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.
Insert breakage was eliminated with improved chip control and Eliminated the problem of entangled chips.
better surface finish.
ˮSumiDrill“
ˮSumiDrill“ WDX type vf = 32 mm/min
WDX type 2400 Holes /corner
20 % Longer tool life 4 Times higher
25 % Higher efficiency Competitor vf = 32 mm/min efficiency
Competitor 2000 Holes /corner
50 100 150
Feed Rate
0 1,000 2,000 3,000
Number of Holes Drilled Entrance: Ø 60,155 Good surface finish and
Outlet: Ø 60,157 good hole tolerance.
K67
Indexable Insert Type ”SumiDrill” Recommended Cutting Conditions
WDX Type
Recommended Cutting Conditions (2D) [ min. - optimal - max. ]
Material Group Chip Cutting Speed Feed rate (mm/rev)
Hardness
(HB)
breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5–29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,08–0,12 0,04–0,08–0,12 0,04–0,08–0,13 0,05–0,10–0,15 0,06– 0,11–0,17
190 G ACP300 150–220–250 0,08–0,13–0,24 0,08–0,13–0,24 0,08–0,14–0,26 0,09–0,16–0,29 0,10–0,17–0,32
Carbon steel 250 G ACP300 125–170–230 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
270 G ACP300 125–170–230 0,08–0,13–0,22 0,08–0,14–0,24 0,08–0,14–0,23 0,09–0,16–0,26 0,10–0,17–0,29
300 G ACP300 100–130–170 0,06–0,11–0,17 0,06–0,12–0,18 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
P 180 L ACP300 150–180–220 0,05–0,08–0,14 0,05–0,08–0,14 0,05–0,08–0,16 0,06–0,09–0,17 0,07–0,10–0,19
275 G ACP300 125–150–200 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
Low alloyed steel
300 G ACP300 100–140–170 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
350 G ACP300 80–120–150 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
200 G ACP300 100–150–200 0,08–0,13–0,24 0,08–0,13–0,24 0,08–0,14–0,26 0,09–0,16–0,29 0,10–0,17–0,32
High alloyed steel
325 G ACP300 80–120–160 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
martensitic / ferritic 200 L/G ACP300 100–150–200 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14– 0,24
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,04–0,08–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,04–0,08–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
180 H ACK300 120–160–200 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
Cast iron (GG)
260 H ACK300 120–160–200 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
K 160 H ACK300 90–120–250 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,09–0,20–0,32 0,10–0,22–0,36 0,11–0,24–0,39 0,12–0,26–0,44 0,13–0,29–0,48
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,06–0,11–0,18 0,06–0,11–0,18 0,06–0,12–0,19 0,07–0,13–0,22 0,08–0,14–0,24
Aluminium alloy G DL1500 200–260–320 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
N Copper alloy G DL1500 180–230–280 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5– 29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,07–0,1 0,04–0,07–0,10 0,04–0,08–0,11 0,05–0,09–0,12 0,06–0,10–0,13
190 G ACP300 150–220–250 0,08–0,12–0,2 0,08–0,12–0,20 0,08–0,13–0,22 0,09–0,14–0,24 0,10–0,16–0,27
Carbon steel 250 G ACP300 125–170–230 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
270 G ACP300 125–170–230 0,08–0,12–0,18 0,08–0,12–0,18 0,08–0,13–0,19 0,09–0,14–0,22 0,10–0,16–0,24
300 G ACP300 100–130–170 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
P 180 L ACP300 150–180–220 0,05–0,07–0,12 0,05–0,07–0,12 0,05–0,08–0,13 0,06–0,08–0,15 0,07–0,09–0,16
275 G ACP300 125–150–200 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
Low alloyed steel
300 G ACP300 100–140–170 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
350 G ACP300 80–120–150 0,06–0,10–0,14 0,06–0,10–0,14 0,06–0,11–0,15 0,07–0,12–0,17 0,08–0,13–0,19
200 G ACP300 100–150–200 0,08–0,12–0,2 0,08–0,12–0,20 0,08–0,13–0,22 0,09–0,14–0,24 0,10–0,16–0,27
High alloyed steel
325 G ACP300 80–120–160 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
martensitic / ferritic 200 L/G ACP300 100–150–200 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,04–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,04–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
180 H ACK300 12–160–200 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
Cast iron (GG)
260 H ACK300 120–160–200 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
K 160 H ACK300 90–120–250 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,09–0,18–0,27 0,10–0,20–0,30 0,11–0,22–0,32 0,12–0,24–0,36 0,13–0,26–0,40
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,06–0,10–0,15 0,06–0,10–0,15 0,06–0,11–0,16 0,07–0,12–0,18 0,08–0,13–0,20
Aluminium alloy G DL1500 200–260–320 0,06–0,11–0,17 0,06–0,11–0,17 0,06–0,12–0,18 0,07–0,13–0,20 0,08–0,14–0,22
Multi-Drills
K68
Recommended Cutting Conditions Indexable Insert Type ”SumiDrill”
WDX Type
Recommended Cutting Conditions (4D) [ min. - optimal - max. ]
Material Group Chip Cutting Speed Feed rate (mm/rev)
Hardness
(HB)
breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5–29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,07–0,09 0,04–0,07 – 0,09 0,04–0,07–0,09 0,05–0,08–0,10 0,05–0,08–0,10
190 G ACP300 150–220–250 0,08–0,11–0,17 0,08–0,11–0,17 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21
Carbon steel 250 G ACP300 125–170–230 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
270 G ACP300 125–170–230 0,08–0,11–0,15 0,08–0,11–0,15 0,08–0,12–0,17 0,09–0,14–0,19 0,09–0,14–0,19
300 G ACP300 100–130–170 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
P 180 L ACP300 150–180–220 0,05–0,07–0,10 0,05–0,07–0,10 0,05–0,07–0,11 0,06–0,08–0,12 0,06–0,08–0,12
275 G ACP300 125–150–200 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
Low alloyed steel
300 G ACP300 100–140–170 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
350 G ACP300 80–120–150 0,06–0,10–0,12 0,06–0,10–0,12 0,06–0,10–0,13 0,07–0,11–0,14 0,07–0,11–0,14
200 G ACP300 100–150–200 0,08–0,11–0,17 0,08–0,11–0,17 0,08–0,12–0,18 0,09–0,14–0,21 0,09–0,14–0,21
High alloyed steel
325 G ACP300 80–120–160 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
martensitic / ferritic 200 L/G ACP300 100–150–200 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,04–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,04–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
180 H ACK300 120–160–200 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31
Cast iron (GG)
260 H ACK300 120–160–200 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31
K 160 H ACK300 90–120– 250 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23–0,31 0,12–0,23–0,31
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,09–0,17–0,23 0,10–0,19–0,26 0,11–0,21–0,28 0,12–0,23– 0,31 0,12–0,23–0,31
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,06–0,10–0,13 0,06–0,10–0,13 0,06–0,10–0,14 0,07–0,11–0,15 0,07–0,11–0,15
Aluminium alloy G DL1500 200–260–320 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20
N Copper alloy G DL1500 180–230–280 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18 0,07–0,13–0,20
breaker &
ISO Work material
Grade Vc (m/min) Ø 13,0–18,0 Ø 18,5–29,0 Ø 29,5–36,0 Ø 37,0–55,0 Ø 56,0–65,0
125 L ACP300 150–220–250 0,04–0,06–0,09 0,04–0,06–0,08 0,04–0,06–0,08 0,05–0,07–0,09
190 G ACP300 150–220–250 0,07–0,10–0,15 0,07–0,10–0,15 0,08–0,11–0,17 0,09–0,12–0,19
Carbon steel 250 G ACP300 125–170–230 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
270 G ACP300 125–170–230 0,07–0,10–0,14 0,07–0,10–0,14 0,08–0,11–0,15 0,09–0,12–0,17
300 G ACP300 100–130–170 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
P 180 L ACP300 150–180–220 0,05–0,06–0,09 0,05–0,06–0,09 0,05–0,06–0,10 0,05–0,07–0,11
275 G ACP300 125–150–200 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
Low alloyed steel
300 G ACP300 100–140–170 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
350 G ACP300 80–120–150 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,13
200 G ACP300 100–150–200 0,07–0,10–0,15 0,07–0,10–0,15 0,08–0,11–0,17 0,09–0,12–0,19
High alloyed steel
325 G ACP300 80–120–160 0,05–0,09–0,11 0,06–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
martensitic / ferritic 200 L/G ACP300 100–150–200 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
Stainless martensitic / tempered 240 L/G ACP300 90–120–150 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
M steel, austenitic / quenched 180 L/G ACP300 100–150–200 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
austenitic / ferritic (Duplex) 230 L/G ACP300 80–120–150 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,07–0,12–0,18
180 H ACK300 120–160–200 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
Cast iron (GG)
260 H ACK300 120–160–200 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
K 160 H ACK300 90–120–250 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
Nodular cast iron (GGG)
250 H ACK300 90–120–150 0,08–0,15–0,21 0,09–0,17–0,23 0,09–0,18–0,25 0,11–0,20–0,28
S Heat resistant alloy 200 L/G ACP300 25–50–70 0,05–0,09–0,11 0,05–0,09–0,11 0,06–0,09–0,12 0,06–0,10–0,14
Aluminium alloy G DL1500 200–260–320 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18
Multi-Drills
N Copper alloy G DL1500 180–230–280 0,05–0,10–0,15 0,05–0,10–0,15 0,06–0,11–0,16 0,06–0,12–0,18
K69
Indexable Plunge Drill / Plunge Mill
PDL Type / PCT Type
PDL PCT
Description
The tool cuts in the Z axis direction where tool rigidity is highest,
allowing high efficiency roughing for aeronautic components
and dies with long tool overhang must be used to machine deep
holes and pockets.
Characteristics l The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing.
l All sizes come with an air hole for supplying coolant internally to improve chip evacuation.
l Durable body with special surface treatment offers improved tool life and reliability.
l The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous
metals and exotic alloys.
l The PDL type has a central insert making it possible to make l Although the PCT type has limited radial cutting ability, the tool
radial cuts beyond the tool‘s radius, pitch feed cutting, and has many effective teeth enabling it to perform high feed cutting.
drilling. (Pocket milling, etc.) (Medium finishing of corners, hole expansion, deep grooving, etc.)
pf ae pf
ae
DC
DC
DC
Keep the value of Pf for PDL type tools to Keep the value of Pf for PCT type tools to less than 50 % of the tool
less than 70 % of the tool diameter (DC). diameter (DC).
For ae refer to the dimension under "ae max" in the stock / dimensions
tables titled "Holders Max, Depth: 3D/5D".
Application examples
PDL Pocketing PCT Corner Finishing PCT Grooving
Work Material: Ti Alloy Work Material: Ti Alloy Work Material: Ti Alloy
Multi-Drills
Tool: PDL400D2S40 Cutting Conditions: Tool: Insert: Cutting Conditions: Tool: PCT320D5S32 (Ø 32) Cutting Conditions:
(Ø 40) vc = 40 m/min PCT320D3S32 (Ø 32) WDXT094008-G vc = 50 m/min Insert: WDXT094008-G vc = 40 m/min
Insert: WDXT125012-G f = 0,07 mm/rev PCT250D3S25 (Ø 25) WDXT073506-G f t = 0,08 mm/tooth f t = 0,07 mm/tooth
PCT200D3S20 (Ø 20) Grade: ACK300
Grade: ACK300 ( vf = 22,3 mm/min) WDXT063006-G ( vf = 80–127 mm/min) ( vf = 56 mm/min)
Grade: ACK300
Pf = 25 mm ae = 3,2–6,5 mm Pf = 5,0 mm
Tool: PDL200D3S25 Cutting Conditions: Tool: PCT320D3S32 Cutting Conditions: Tool: PCT200D5S20 Cutting Conditions:
(Ø 20) vc = 180 m/min (Ø 32) vc = 180 m/min (Ø 20) vc = 150 m/min
Insert: WDXT063006-G f = 0,10 mm/rev Insert: WDXT094008-G f t = 0,15 mm/tooth Insert: WDXT063006-G f t = 0,15 mm/tooth
Grade: ACP300 ( vf = 286 mm/min) Grade: ACP300 ( vf = 537 mm/min) Grade: ACK300 ( vf = 716 mm/min)
DC = 20 mm ae = 7,0 mm, Pf = 5,0 mm ae = 3,5 mm
Heat Resist-
Heat Resist-
2D 3D 3D 5D
Composite
Composite
Stainless
Stainless
Tempered
Tempered
Cast Iron
Cast Iron
Cast iron
Cast iron
Cu Alloy
Cu Alloy
Alloy Steel Steel Alloy Steel Steel
Al Alloy
Al Alloy
ant Alloy
ant Alloy
Ti Alloy
Ti Alloy
CFRP *
CFRP *
Ductile
Ductile
Steel
Steel
Steel
Steel
C≤0,28% C>0,28% HRC≤45 HRC>45 C≤0,28% C>0,28% HRC≤45 HRC>45
w ◎ ◎ 〇 〇 ◎ ◎ ◎ ◎ 〇
Fig 1 * CFRP (Carbon Fibre Reinforced Plastic)
DCS
FMS
DCON h7
DC
Fig 3
LU
LUX
DCON h7
LPR LS
DC
OAL
ae
Fig 2 LH LS
DCS
FMS
OAL
DCON h7
DC
LU
LUX
LPR LS
OAL
Stock
Cat. No. DC OAL LU LUX LPR LS DCON DCSFMS Insert Fig. Cat. No. DC ae max OAL LH LS DCON teeth Insert Fig.
PDL 160D2S20 l 16,0 94 32 35 50 44 20 28 WDXT052504 PCT 160D3S16 l 16,0 4,0 123 53 70 16 2 WDXT052504
200D2S25 l 20,0 114 40 43 58 56 25 33 WDXT063006 1 200D3S20 l 20,0 5,0 145 65 80 20 2 WDXT063006
250D2S25 l 25,0 127 50 53 71 56 25 37 WDXT073506 250D3S25 l 25,0 6,5 160 80 80 25 2 WDXT073506 3
PDL 320D2S40 l 32,0 162 64 68 92 70 40 54 WDXT094008 320D3S32 l 32,0 8,5 191 101 90 32 2 WDXT094008
2
400D2S40 l 40,0 185 80 85 115 70 40 54 WDXT125012 400D3S42 l 40,0 11,0 225 125 100 42 3 WDXT125012
Stock
Cat. No. DC OAL LU LUX LPR LS DCON DCSFMS Insert Fig. Cat. No. øD ae max OAL LH LS DCON teeth Insert Fig.
PDL 160D3S20 l 16,0 110 48 51 66 44 20 28 WDXT052504 PCT 160D5S16 l 16,0 4,0 155 85 70 16 2 WDXT052504
200D3S25 l 20,0 134 60 63 78 56 25 33 WDXT063006 1 200D5S20 l 20,0 5,0 185 105 80 20 2 WDXT063006
250D3S25 l 25,0 152 75 78 96 56 25 37 WDXT073506 250D5S25 l 25,0 6,5 210 130 80 25 2 WDXT073506 3
PDL 320D3S40 l 32,0 194 96 100 124 70 40 54 WDXT094008 320D5S32 l 32,0 8,5 255 165 90 32 2 WDXT094008
2
400D3S40 l 40,0 225 120 125 155 70 40 54 WDXT125012 400D5S42 l 40,0 11,0 305 205 100 42 3 WDXT125012
-
Spare Parts -
Inserts (mm)
Screw Wrench Wrench Fig. 4 W1 RE Fig. 5 W1 RE
Fig. 6 W1 RE
Applicable
Holders
RE RE RE
L Type G Type H Type
PDL 160 D2 S20, PDL 160 D3 S20 Excellent chip control General purpose Strong cutting edge
BFTX0204N TRX06 – 0,5 at low feed rates chipbreaker at higher feed rates
PCT 160 D3 S16, PCT 160 D5 S16
Application Coated
PDL 200 D2 S25, PDL 200 D3 S25
BFTY02206 – TRD07 1,0 High Speed / Light Cutting N
PCT 200 D3 S20, PCT 200 D5 S20
PDL 250 D2 S25, PDL 250 D3 S25
General Purpose M
BFTX02506N – TRD08 1,5
PCT 250 D3 S25, PCT 250 D5 S25 Roughing PM K
ACP100
ACP300
ACK300