Liebert Challenger™ 3000

While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Corporation assumes
no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or
omissions.

© 2006 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice.
® Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation

ii Confidential Document Revised 03/05/2009

 Table of Contents

Liebert Challenger™ 3000........................................................................... ii

1. Product Features.................................................................................. 1
2. Model Number Definition ..................................................................... 2
3. Blower/ Motor Section ......................................................................... 3
4. Humidifier Section Front Return .......................................................... 5
4.1. Upflow IR Option w/ Condensate Pump............................................... 5
4.1.1. Hum Assy IR ............................................................................ 6
4.1.2. Socket Assembly ...................................................................... 6
4.1.3. Humidifier Reset Safety ............................................................. 7
4.1.4. Valve Solenoid Assembly ........................................................... 7
4.2. Downflow IR Option ......................................................................... 8
4.3. Upflow IR No Pump.......................................................................... 9
4.3.1. Steam Generating................................................................... 10
4.3.2. Reheat Assembly .................................................................... 11
5. Piping Section .................................................................................... 12
5.1.1. Air ........................................................................................ 12
5.1.1.1. Hot Gas ASM....................................................................... 12
5.1.2. Chilled Water ......................................................................... 13
5.1.3. Glycool.................................................................................. 14
5.1.4. Water Glycol .......................................................................... 15
5.1.5. Econo Coil ............................................................................. 16
6. Electrical Section ............................................................................... 17
6.1. Display ........................................................................................ 17
6.2. EL Sensors ................................................................................... 17
6.3. Controls ....................................................................................... 18
6.4. Backpanel .................................................................................... 19
6.4.1.1. Fused ................................................................................ 19
6.4.1.2. Circuit Breaker .................................................................... 20
6.5. Compressor .................................................................................. 20
6.5.1.1. Fused ................................................................................ 20
6.5.1.2. Circuit Breaker .................................................................... 21
6.6. Condensate Pump ......................................................................... 21
6.7. Humidifier .................................................................................... 22
6.7.1.1. Steam Generating ............................................................... 22
6.7.1.2. IR ..................................................................................... 22
6.7.1.3. Humidifier Option Fused/Circuit Breaker.................................. 23
6.7.2. Motor .................................................................................... 24
6.7.2.1. Fused ................................................................................ 24
6.7.2.2. Circuit Breaker .................................................................... 24
6.7.3. Reheat .................................................................................. 25
6.7.3.1. Fused ................................................................................ 25
6.7.3.2. Circuit Breaker .................................................................... 26
6.7.4. EP Disconnect ........................................................................ 26
6.7.4.1. First View ........................................................................... 26
6.7.4.1.1. SW Disc Locking Handle Rotary .......................................... 27
6.7.4.2. Second View ....................................................................... 27
6.7.5. Smoke Detector...................................................................... 28
6.7.5.1. EP Smoke Detector .............................................................. 28
6.7.5.2. Smoke Detector Assembly .................................................... 29
6.7.5.3. Smoke Detector Assembly .................................................... 30
6.7.6. Auto Restart........................................................................... 30
6.7.7. Reheat/ Humidifier Lockout ...................................................... 31
6.7.8. EP Common Alarms................................................................. 31
6.7.9. EP Main Fan ........................................................................... 32
6.7.10. EP Fan Coil ......................................................................... 32

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Liebert Challenger™ 3000

6.7.11. Kit Open Comms ................................................................. 33

6.7.12. Liquitect Assembly............................................................... 33
6.7.13. Low Terminal Voltage........................................................... 34
7. Condenser Section ............................................................................. 35
8. Filter Section ..................................................................................... 36
8.1. Upflow Front Return ...................................................................... 36
8.2. Upflow Rear Return ....................................................................... 36
8.3. Downflow Filter ............................................................................. 37
9. Compressor Section ........................................................................... 38
10. Coil Section .................................................................................... 39
10.1. 3T Downflow Option ................................................................... 39
10.2. 3T Upflow Option ....................................................................... 40
10.3. 5T Downflow Option ................................................................... 41
10.4. 5T Upflow Option ....................................................................... 42
11. Exterior Section .............................................................................. 43
12. Parts Gallery................................................................................... 44
13. Revision Page ................................................................................. 49

iv Confidential Document Revised 03/05/2009

 Product Features

1. Product Features

3 or 5 Tons of Air Conditioning in Less Than 7 Square Feet

A self contained environmental control system that is available in 21 different

configurations to meet your application needs. It fits into 7 square feet of corner
space and is front accessible for service, reducing the amount of floor space
needed to be kept open. The Challenger 3000 provides complete environmental
control: Temperature; Humidity; Air Filtration; 24 hours per day, 365 days per
year.

Ideal Applications:

• Laboratories and medical imaging suites

• Telecommunications switching offices
• Industrial process control
• Computer rooms

Product Features:

• Reliable refrigeration components featuring scroll compressors, A-Frame

Evaporator
coils, all factories pre-piped, wired, and tested in a rugged, easy-access
tubular-steel
frame.
• Two levels of microprocessor control systems.
• Optional SCR-controlled reheats for precise control of temperature.

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Liebert Challenger™ 3000

2. Model Number Definition

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 Blower/ Motor Section

3. Blower/ Motor Section

Item # Part Number Description Quantity

1 B-0080 BUSHING PULLEY H 1"DIA 1
B13-0150 PULLEY AK61H 1
136988P1 PULLEY BK60H 1
2
B-0540 PULLEY 2BK80H 1
B02-0050 PULLEY 2BK90H 1
1A24383P1 BLOWER W/H A12-09ATX1.00 1
136589P1 BLOWER W/H A12-06ATX1.00 CL2 1
21 136590P1 BLOWER W/H A12-09ATX1.00 CL2 1
B06-001A BRKT BLW MTR MTG A12-12A 1
B06-0010 BLOWER W/H A12-12ATX1.00 1
22 185861P1 BEARING ASSEMBLY 2-015 SERIES 2
136968P1 SHAFT 15.88 X 1.00 C-1018 1
23 136786P1 SHAFT 15.88 X 1.00 CLASSII 1
136591P1 SHAFT 19.25 X 1.00 CLASSII 1
25 136556P1 ISOLATOR 1-1/4X1-1/4-5/16-18 4
30 136610P1 BASE MOTOR MOUNTING 1

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Liebert Challenger™ 3000

Item # HP Part Number Description Quantity

1A21868P1 BASE MOTOR MOUNTING 1
B13-0260 MOTOR .75HP 208-3-60 INTOL 1
.75 HP B13-0270 MOTOR .75HP 230/460-3-60 1
136746P1 MOTOR .75HP 575 HI EFF 1
B13-0280 MOTOR .75HP 575-3-60 INTOL 1
B-1720 MOTOR 1.0HP 200/208-3-60 E+ 1
B-0900 MOTOR 1.0HP 200/380/400-3-50 1
B13-0290 MOTOR 1.0HP 208-3-60 INTOL 1
B-1080 MOTOR 1.0HP 220/380-3-50 1
1 HP B13-0300 MOTOR 1.0HP 230/460-3-60 1
B-1730 MOTOR 1.0HP 230/460-3-60 1
B-2200 MOTOR 1.0HP 380-3-60 1
136746P2 MOTOR 1.0HP 575 HI EFF 1
B13-0310 MOTOR 1.0HP 575-3-60 INTOL 1
B-2210 MOTOR 1.5HP 190/380-3-60 1
B-1740 MOTOR 1.5HP 200/208 E+ OPD 1
1 B-0910 MOTOR 1.5HP 200/380/400-3-50 1
B-1090 MOTOR 1.5HP 220/380-3-50 1
1.5 HP B-1750 MOTOR 1.5HP 230/460 E+ OPD 1
136746P3 MOTOR 1.5HP 575 HI EFF 1
B13-0320 MOTOR 1.5HP 208/230-3-60 INTOL 1
B13-0330 MOTOR 1.5HP 230/460-3-60 1
B13-0340 MOTOR 1.5HP 575-3-60 1
B-1760 MOTOR 2.0HP 200/208-3-60 E+ 1
B-0920 MOTOR 2.0HP 200/380/400-3-50 1
B-022A MOTOR 2.0HP 208/230/460-3-60 1
B-1100 MOTOR 2.0HP 220/380-3-50 1
2 HP
B-1770 MOTOR 2.0HP 230/460-3-60 1
B-2160 MOTOR 2.0HP 380-3-60 1
136746P4 MOTOR 2.0HP 575 HI EFF 1
B-023A MOTOR 2.0HP 575-3-60 1
B-025A MOTOR 3.0HP 208/230/460-3-60 1
3HP
B-026A MOTOR 3.0HP 575-3-60 1
B-0660 SHEAVE 1VP56X7/8 1
B-1380 SHEAVE 1VP60X7/8 1
B-005A SHEAVE 1VP50X7/8 1
136944P1 SHEAVE 1VP50X1-1/8 1
2 - B13-0120 SHEAVE 1VP44X7/8 1
136945P1 SHEAVE 1VP56X1-1/8 1
B13-0110 SHEAVE 1VP40X7/8 1
B13-0100 SHEAVE 1VP40X5/8 1
B13-0080 SHEAVE 1VP34X5/8 1

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 Humidifier Section Front Return

Item # HP Part Number Description Quantity

183105P1 SHEAVE AK66H 1
183106P1 SHEAVE AK71H 1
4 -
B13-0150 PULLEY AK61H 1
183107P1 SHEAVE AK74H 1
B13-0190 BELT A-35 1
B13-0200 BELT A-36 1
B13-0210 BELT A-37 1
128179P1 BELT A-38 "V"BELT 1
20 - B13-0220 BELT A-39 1
B13-0250 BELT A-40 1
B13-0230 BELT A-41 1
B-1690 BELT B-36 1
B-0550 BELT B-42 1

4. Humidifier Section Front Return

4.1. Upflow IR Option w/ Condensate Pump

Item # Part Number Description Quantity

1 HUM ASSY IR (See Page 6 )
4 F20-2300 BRKT COND PUMP ADJ-PART B 1
13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 1
15 1A16207P1 TEE BARB 3/4X3/4X3/4 2
1A1927P1 PUMP CONDENSATE 208/230/1/60DF 1
1C19034P1 PUMP CONDENSATE 460 W/WIRE 1
16
1A19271P2 PUMP CONDENSATE 460/1/60DF 1
X-015A PUMP CONDENSATE W/O AUX W/WIRE 1
23 E05-4600 XFMR 500VA 60 575-230 1
29 P-5400 ADAPTER SWIVL3/4FPTX3/4HOSEBRB 1
34 136635P1 HUMIDIFIER DUCT 1

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Liebert Challenger™ 3000

4.1.1. Hum Assy IR

Item # Part Number Description Quantity

2 124578P1 REFLECTOR IR HUMIDIFIER 1
H-002A LAMP I/R LINEAR/QRTZ 1600W208V 1
4 H-0020 LAMP I/R LINEAR/QRTZ 1600W240V 1
H13-0010 LAMP I/R LINEAR/QRTZ 1600W277V 1
5 R13-0090 SAFETY SWT THERM 120F TR 1
6/24 SOCKET ASSEMBLY (See Page 6)
8 HUMIDIFIER RESET SAFETY (See Page 7)
11 VALVE SOLENOID ASSEMBLY (See Page 7)
12 179856G1 DRAIN PAN ASSY CHAL 1
14 1C18003G6 BASE STANDPIPE/DRAIN VALVE 1
29 136743P1 LATCH HUMIDIFIER PAN 1

4.1.2. Socket Assembly

Part Number Description Quantity

009-0262 HUM SOCKET ASSY 3 5POS LEFT 1
009-0261 HUM SOCKET ASSY 3 5POS LEFT 1

Item # Part Number Description Quantity

1 H-014A SOCKET BUSBAR PORCELAIN 1
2 H-0370 BUSBAR HUMIDIFIER HI-VOLT 3

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 Humidifier Section Front Return

4.1.3. Humidifier Reset Safety

Item # Part Number Description Quantity

3 H-0450 SENSOR SAFETY THOPN-RISE 225F 1

4.1.4. Valve Solenoid Assembly

185398G 1C11414G1
1
Item # Part Number Description Quantity
1 185108P1 VALV SOLND/STRANR/FLWREG .5GPM 1
2 P-5590 VALVE SOL/STRNR/FLO-REG .5 GPM 1
3 P15-0250 ELL BRASS 1/4COMX1/4NPT 1
5 127781P1 ADAPTER BRASS 1/4COMX1/4MPT 1

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Liebert Challenger™ 3000

4.2. Downflow IR Option

Item # Part Number Description Quantity

1 HUMIDIFIER ASSEMBLY IR (See Page 6)
2 P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1
3 P15-0170 HOSE DRAIN .75 ID STRAIGHT 1
4 P15-0170 HOSE DRAIN .75 ID STRAIGHT 1
12 P15-0140 UNION NYLON 3/4BARBX3/4BARB 1
13 F20-2300 BRKT COND PUMP ADJ-PART B 1
23 E05-4600 XFMR 500VA 60 575-230 1
29 P-5400 ADAPTER SWIVL3/4FPTX3/4HOSEBRB 1

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 Humidifier Section Front Return

4.3. Upflow IR No Pump

Item # Part Number Description Quantity

1 HUMIDIFIER IR ASSY (See Page 6)
2 P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1
13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 1
15 1A16207P1 TEE BARB 3/4X3/4X3/4 2
29 P-5400 ADAPTER SWIVL3/4FPTX3/4HOSEBRB 1
34 136635P1 HUMIDIFIER DUCT 1

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Liebert Challenger™ 3000

4.3.1. Steam Generating

A: UpFlow Steam Generating Humidifier B: DownFlow Steam Generating Humidifier

Option w/ Condensate Pump Option

A.

Item # Part Number Description Quantity

136555G1 HUM CANNISTER 11LB/HR 200//230 1
136555G3 HUM CANNISTER 11LB/HR 380//575 1
1
136798P1 TANK HUMIDIFIER 200-230V 1
136798P2 TANK HUMIDIFIER 380-575V 1
2 E05-4600 XFMR 500VA 60 575-230 1
1A1927P1 PUMP CONDENSATE 208/230/1/60DF 1
1C19034P1 PUMP CONDENSATE 460 W/WIRE 1
3
1A19271P2 PUMP CONDENSATE 460/1/60DF 1
X-015A PUMP CONDENSATE W/O AUX W/WIRE 1
13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 1
15 1A16207P1 TEE BARB 3/4X3/4X3/4 2
30 121965P2 FTG CROSS 3/8HOSE X 3/8TUB 90 1

B.

Item # Part Number Description Quantity

3 P15-0170 HOSE DRAIN .75 ID STRAIGHT 1
12 P15-0140 UNION NYLON 3/4BARBX3/4BARB 1
21 P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1
37 E05-4600 XFMR 500VA 60 575-230 1
47 121965P2 FTG CROSS 3/8HOSE X 3/8TUB 90 1

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 Humidifier Section Front Return

4.3.2. Reheat Assembly

Item # Part Number Description Quantity

148366P1 HEATER 03.0KW 208V SS 304 S/F 3
148366P2 HEATER 03.0KW 230V SS 304 S/F 3
148366P4 HEATER 03.0KW 460V SS 304 S/F 3
2
148366P5 HEATER 03.0KW 575V SS 304 S/F 3
148366P7 HEATER 05.0KW 230V SS 304 S/F 3
148366P9 HEATER 05.0KW 460V SS 304 S/F 3
14 136965P1 SAFETY SWT THERM 105F 2

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Liebert Challenger™ 3000

5. Piping Section

5.1.1. Air

Item # Part Number Description Quantity

6 HOT GAS ASM (See Page 12 )
180908P1 FILTER/DRIER 164-S 1/2"ODF 1
10 180910P1 FILTER/DRIER 305-S 5/8"ODF 1
180909P1 FILTER/DRIER 304-S 1/2"ODF 1
26 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1

5.1.1.1. Hot Gas ASM

Item # Part Number Description Quantity

1 P-0180 VALVE BYPASS/DISCH 1/20DF SLDR 1
2 P-0080 VALVE SOLENOID 1/2MXF 24V-50/60 1

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 Piping Section

5.1.2. Chilled Water

Upflow Downflow

Item # Part Number Description Quantity

159006P3 VALVE CW2WAY 1" 250# B/C 1
3
159009P1 VALVE 1"2WAY UNION BODY 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
9
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
11
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1
127998P2 SW FLOW ASSY 1-1/8" 1
17
1C18346G1 TEE ASSY 1-1/8 FLOW SWITCH SP 1
22 P-411B VALVE CHECK BRASS IN-LINE 1

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Liebert Challenger™ 3000

5.1.3. Glycool

Item # Part Number Description Quantity

5 127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1
6 HOT GAS ASM (See Page 12)
7 128157P1 VALVE EXP 1/2X5/8X1/4ODF 3T 1
180908P1 FILTER/DRIER 164-S 1/2"ODF 1
10 180910P1 FILTER/DRIER 305-S 5/8"ODF 1
180909P1 FILTER/DRIER 304-S 1/2"ODF 1
159007P3 VALVE CW3WAY 1" 250# B/C 1
15
159010P1 VALVE 1"3WAY UNION BODY 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
16
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1
159007P3 VALVE CW3WAY 1" 250# B/C 1
17
159010P1 VALVE 1"3WAY UNION BODY 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
18
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1
19 148039P1 SENSOR GLYCOL W/PLUG 1
26 F02-371A SUPPORT VALVE TEV 1

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 Piping Section

5.1.4. Water Glycol

Item # Part Number Description Quantity

5 127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1
6 HOT GAS ASM (See Page 12)
7 128157P1 VALVE EXP 1/2X5/8X1/4ODF 3T 1
180908P1 FILTER/DRIER 164-S 1/2"ODF 1
10 180910P1 FILTER/DRIER 305-S 5/8"ODF 1
180909P1 FILTER/DRIER 304-S 1/2"ODF 1
159007P3 VALVE CW3WAY 1" 250# B/C 1
15
159010P1 VALVE 1"3WAY UNION BODY 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
16
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1
159007P3 VALVE CW3WAY 1" 250# B/C 1
17
159010P1 VALVE 1"3WAY UNION BODY 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
18
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1
19 148039P1 SENSOR GLYCOL W/PLUG 1

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Liebert Challenger™ 3000

5.1.5. Econo Coil

Item # Part Number Description Quantity

159006P3 VALVE CW2WAY 1" 250# B/C 1
3
159009P1 VALVE 1"2WAY UNION BODY 1
159007P3 VALVE CW3WAY 1" 250# B/C 1
17
159010P1 VALVE 1"3WAY UNION BODY 1
146352G1 ACTUATOR ASSY SP SML 92" WH 1
18
128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1

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 Electrical Section

6. Electrical Section

6.1. Display

Item # Part Number Description Quantity

139140G1 DISPLAY ASM L15 GRAPHICS 1
139145G5 DISPLAY ASM AM UNISYS 24IN/WH 1
139145G6 DISPLAY ASM AM UNISYS 36IN/WH 1
166819G1 DISPLAY ASM AM 4X20 UNIV 24/WH 1
43 166819G2 DISPLAY ASM AM 4X20 UNIV 36/WH 1
135687G1 DISPLAY ASM SM C3000 ENGLISH 1
135687G2 DISPLAY ASM SM C3000 FRENCH 1
135687G3 DISPLAY ASM SM C3000 SPANISH 1
135687G7 DISPLAY ASM SM S3 UNISYS 1

6.2. EL Sensors

EL Sensor SM/AM/AG EL Sensor T/H SM/AM/AG

Item # Part Number Description Quantity

1C16334G16 SENSORS T/H 15/SMSYST REM 30 1
1C16334G17 SENSORS T/H 15 REM 060 1
27 1C16334G18 SENSORS T/H 15 REM 090 1
1C16334G19 SENSORS T/H 15 REM 120 1
1C16334G20 SENSORS T/H 15 REM 150 1
34 4C13121G4 PWA SMT TEMP/HUM GEN EAST SNSR 1

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Liebert Challenger™ 3000

6.3. Controls

AM AG

Item # Type Part Number Description Quantity

4D14331G1 PWA CNTL 00 SM C3000 1
1
4D14331G3 PWA CNTL 00 SM CW 1
135637P2 FUSE KIT QTY 8 4A NON-TD FUSES 1
6 AM 135637P3 FUSE KIT QTY 8 6A NON-TD FUSES 1
16 4C14431G1 PWA GLYCOL SYSTEM 3 1
17 148039P1 SENSOR GLYCOL W/PLUG 1
415761G2 PWA UNIVERSAL CONTROL AM 1
415761G3 PWA UNIVERSAL CONTROL AG 1
1
415761G4 PWA UNIVERSAL CONTROL AM C3000 1
415761G5 PWA UNIVERSAL CONTROL AG C3000 1
135637P2 FUSE KIT QTY 8 4A NON-TD FUSES 1
6 AG 135637P3 FUSE KIT QTY 8 6A NON-TD FUSES 1
17 148039P1 SENSOR GLYCOL W/PLUG 1
179859G1 ALARM HIGH WATER C3000 1
27
136824G1 ALARM HIGH WATER C3000 AM/AG 1
30 1A19716P1 FREEZSTAT W/BRKT OPN31FCLS48F 2

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 Electrical Section

6.4. Backpanel

6.4.1.1. Fused

Item # Part Number Description Quantity

136810P1 FUSEBLOCK BUSS JP600V 30A 3P 1
68 136811P1 FUSEBLOCK BUSS JP600V 30A 3P 1
E-1020 FUSEBLOCK 250V 3P 030A 1
136821P2 FUSE DUAL ELMNT "J" 600V 1.25A 2
136821P3 FUSE DUAL ELMNT "J" 600V 2.0A 2
69
E-2030 FUSE DUAL ELMNT 250V 04.5AMP 2
E-203D FUSE DUAL ELMNT 250V 02.8AMP 2
136200P1 XFMR 150VA 460/615/2460 1
136201P1 XFMR 200VA 200-240/2450 1
136201P2 XFMR 200VA 380-415/2450 1
81
136202P1 XFMR 300VA 460-615/2460 1
136203P1 XFMR 400VA 200-240/24V 1
136203P2 XFMR 400VA 380-415/2450 1
82 4C14651G1 PWA ISO XFMR/FUSE INTF 1
100 128199P1 SW AIR DIFFERENTIAL 2 PORTS 1
135409P2 FUSE GLASS 250V 4AMP .25X1.25 4
110
135409P3 FUSE GLASS 250V 6AMP .25X1.25 4

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Liebert Challenger™ 3000

6.4.1.2. Circuit Breaker

Item # Part Number Description Quantity

136240P3 CB MCB 2P 240/415VABBS272-K1.6 1
68 136240P5 CB MCB 2P 240/415V ABBS272-K3 1
136240P7 CB MCB 2P 240/415V ABBS272-K6 1

6.5. Compressor

6.5.1.1. Fused

Item # Part Number Description Quantity

7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1
123273P1 CONTACTOR 3PL 25/30 NO/NC AUX 1
141
136233P1 CONTACTOR 3P30IND40RES24/50 AUX 1
136811P1 FUSEBLOCK BUSS JP600V 30A 3P 1
142
E-1020 FUSEBLOCK 250V 3P 030A 1
136821P13 FUSE DUAL ELEMENT "J" 600V 17.5A 3
143 E-2080 FUSE DUAL ELMNT 250V 25.0AMP 3
E-2090 FUSE DUAL ELMNT 250V 30.0AMP 3
147 E-0130 RELAY 2P2T 24VAC COIL 1

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 Electrical Section

6.5.1.2. Circuit Breaker

Item # Part Number Description Quantity

136241P10 CB MCB 3P 240/415V ABBS273-K16 1
142
136241P11 CB MCB 3P 240/415V ABBS273-K20 1

6.6. Condensate Pump

Item # Part Number Description Quantity

181 E-0130 RELAY 2P2T 24VAC COIL 1

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Liebert Challenger™ 3000

6.7. Humidifier

6.7.1.1. Steam Generating

Item # Part Number Description Quantity

136221P1 CONTACTOR 3P16IND/21RES24/50 1
41
124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1
42 Option Fused/Circuit Breaker (See Page)
E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3
43
136821P12 FUSE DUAL ELMNT "J" 600V 15.0A 3
47 E03-0170 RELAY 1P2T 24V 50/60HZ 1

6.7.1.2. IR

Item # Part Number Description Quantity

136221P1 CONTACTOR 3P16IND/21RES24/50 1
41
124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1
42 Option Fused/Circuit Breaker (See Page 23)
E-1230 FUSE DUAL ELMNT 250V 20.0AMP 3
43 E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3
136821P12 FUSE DUAL ELMNT "J" 600V 15.0A 3

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 Electrical Section

6.7.1.3. Humidifier Option Fused/Circuit Breaker

Item # Type Part Number Description Quantity

136810P1 FUSEBLOCK BUSS JP600V 30A 3P 1
42 Fused 136811P1 FUSEBLOCK BUSS JP600V 30A 3P 1
E-1020 FUSEBLOCK 250V 3P 030A 1
136241P10 CB MCB 3P 240/415V ABBS273-K16 1
42 CB
136241P11 CB MCB 3P 240/415V ABBS273-K20 1

Revised 03/05/20099 Confidential Document 23

Liebert Challenger™ 3000

6.7.2. Motor

6.7.2.1. Fused

Item # Part Number Description Quantity

1 124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1
E-1020 FUSEBLOCK 250V 3P 030A 1
2
136811P1 FUSEBLOCK BUSS JP600V 30A 3P 1
E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3
3
136821P12 FUSE DUAL ELMNT "J" 600V 15.0A 3
7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1
9 4C14341G1 PWA MOD MTR 0-10V CONVTR 1

6.7.2.2. Circuit Breaker

Item # Part Number Description Quantity

1 136221P1 CONTACTOR 3P16IND/21RES24/50 1
2 136241P10 CB MCB 3P 240/415V ABBS273-K16 1

24 Confidential Document Revised 03/05/2009

 Electrical Section

6.7.3. Reheat

6.7.3.1. Fused

Item # Part Number Description Quantity

E-011A CONTACTOR 2PL 24VCOIL 20/30AMP 3
21
136222P1 CONTACTOR 3P23IND/32RES24/50 3
E-0110 CONTACTOR 3PL 24V COIL 25/30AMP 1
22 136222P1 CONTACTOR 3P23IND/32RES24/50 1
136223P1 CONTACTOR 3P30IND/40RES24 1
E-1040 FUSEBLOCK 250V 3P 060A 1
136811P1 FUSEBLOCK BUSS JP600V 30A 3P 1
23
136303P1 FUSEBLOCK 250V 3P 060A SEMICON 1
136301P1 FUSEBLOCK 250V 3P 060A CL T 1
E-1200 FUSE DUAL ELMNT 250V 35.0AMP 3
E-3060 FUSE DUAL ELMNT 250V 50.0AMP 3
136821P16 FUSE DUAL ELMNT "J" 600V 30.0A 3
136821P15 FUSE DUAL ELMNT "J" 600V 25.0A 3
24
136821P14 FUSE DUAL ELMNT "J" 600V 20.0A 3
136821P12 FUSE DUAL ELMNT "J" 600V 15.0A 3
136302P1 FUSE 250V 60.0AMP SEMICOND 3
136300P1 FUSE 250V 40.0AMP CL T 3

Revised 03/05/20099 Confidential Document 25

Liebert Challenger™ 3000

6.7.3.2. Circuit Breaker

Item # Part Number Description Quantity

136241P11 CB MCB 3P 240/415V ABBS273-K20 1
23 136241P13 CB MCB 3P 240/415V ABBS273-K32 1
136241P15 CB MCB 3P 240/415V ABBS273-K50 1

6.7.4. EP Disconnect

6.7.4.1. First View

Item # Part Number Description Quantity

1C18351P1 SW DISC 600V 3PL 100A 1
1C18351P2 SW DISC 600V 3PL 60A 1
131 E02-2880 SW DISC 480V 3PL 100A 120V 1
E02-2910 SW DISC 600V 3PL 100A 120V 1
E02-2890 SW DISC 240V 3PL 100A 120V 1
F02-2130 BRKT LKDISC OPER 100 1
F02-2140 BRKT LKDISC OPER 225 1
132
F02-2150 BRKT NON LKDISC OPER 100 1
F02-2160 BRKT NON LKDISC OPER 225 1
139 E-288A SW DISC LOKG HANDLE ROTARY (See Page 27) 1
140 E-288B SW DISC LOKG RING CATCH 1

26 Confidential Document Revised 03/05/2009

 Electrical Section

6.7.4.1.1. SW Disc Locking Handle Rotary

Item # Part Number Description Quantity

8 1C18352P1 HANDLE DISC SWT 1
9 4D10624P1 LABEL DISCONNECT 1

6.7.4.2. Second View

Item # Part Number Description Quantity

1C18351P1 SW DISC 600V 3PL 100A 1
1C18351P2 SW DISC 600V 3PL 60A 1
1 E02-2880 SW DISC 480V 3PL 100A 120V 1
E02-2910 SW DISC 600V 3PL 100A 120V 1
E02-2890 SW DISC 240V 3PL 100A 120V 1
5 1C18354P1 COLLAR LKG DISC W/2 SCREWS KM 1

Revised 03/05/20099 Confidential Document 27

Liebert Challenger™ 3000

6.7.5. Smoke Detector

6.7.5.1. EP Smoke Detector

Item # Part Number Description Quantity

50 124502P2 PWA SMOKE DET CNTL 24VDC 2CONN 1

28 Confidential Document Revised 03/05/2009

 Electrical Section

6.7.5.2. Smoke Detector Assembly

Item # Part Number Description Quantity

15 Smoke Detector Assembly (See Page 30)

Revised 03/05/20099 Confidential Document 29

Liebert Challenger™ 3000

6.7.5.3. Smoke Detector Assembly

Item # Part Number Description Quantity

1 149105P1 SMOKE DETECT BASE & HEAD 731L 1

6.7.6. Auto Restart

Item # Part Number Description Quantity

55 E-3530 RELAY 2P2T 24VAC COIL 1

30 Confidential Document Revised 03/05/2009

 Electrical Section

6.7.7. Reheat/ Humidifier Lockout

Item # Part Number Description Quantity

19 E-0130 RELAY 2P2T 24VAC COIL 1

6.7.8. EP Common Alarms

Item # Part Number Description Quantity

186 E-2440 RELAY 3P2T 24VAC 125V MAXLOAD 1

Revised 03/05/20099 Confidential Document 31

Liebert Challenger™ 3000

6.7.9. EP Main Fan

Item # Part Number Description Quantity

7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1
171 149117P1 CONTACTS AUX NO/NC 49ACR6 FRNS 1

6.7.10. EP Fan Coil

Item # Part Number Description Quantity

147 E03-0170 RELAY 1P2T 24V 50/60HZ 1

32 Confidential Document Revised 03/05/2009

 Electrical Section

6.7.11. Kit Open Comms

Item # Part Number Description Quantity Remarks

OC-DO KIT OPENCOMMS DISCRETE OUTPUT 1 -
NIC KIT OPENCOMMS NETWORK CARD 1 These parts can
be used only until
NIC-485 KIT OPENCOMMS NIC-485 1 November 2006
1
OCWEB-ADPT KIT OCWEB ADAPTER 1 These parts can
be used on
OC485-ADPT KIT OC485 ADAPTER 1 December 2006
onwards

6.7.12. Liquitect Assembly

Part Number Description Quantity

F02-005 ENCL LIQUITECT ASSY W/BRKT 1

Revised 03/05/20099 Confidential Document 33

Liebert Challenger™ 3000

6.7.13. Low Terminal Voltage

Item # Part Number Description Quantity

48 132487P1 TERMLSTRIP SECTION 1 POS 8
49 132487P2 TERMLSTRIP SECTION END BARRIER 1

34 Confidential Document Revised 03/05/2009

 Condenser Section

7. Condenser Section

Item # Type Part Number Description Quantity

128159P1 CONDENSER COAXIAL 1
COAX
1C21115P1 CONDENSER COAXIAL TUBE IN TUBE 1
1
1C21115P2 CONDENSER COAXIAL 90/10 CU-NI 1
CU-NI
128159P2 CONDENSER COAXIAL 90/10 CU-NI 1
P-4760 VALVE H2O REG 3WAY 3/4" 300# 1
P-311A VALVE H2O REG 2WAY 1" 1
P-311B VALVE H2O REG 3WAY 1" 1
P-026A VALVE H2O REG 2WAY 3/4" 350# 1
136696P1 VALVE H2O REG 2WAY 3/4" UB 1
2 -
171819P4 VALVE H2O REG 2WAY 1" 350# 1
131852P1 VALVE H2O REG 2WAY 1" UB 1
136698P1 VALVE H2O REG 3WAY 3/4" UB 1
171818P4 VALVE H2O REG 3WAY 1" 350# 1
131853P1 VALVE H2O REG 3WAY 1" UB 1
6 - 1C14431P1 VALVE BALL 1

Revised 03/05/20099 Confidential Document 35

Liebert Challenger™ 3000

8. Filter Section

8.1. Upflow Front Return

Item # Part Number Description Quantity

136550P1 FILTER 4" 28.5X29.5 20% 1
136550P2 FILTER 4" 28.5X29.5 30% 1
1
136550P4 FILTER 4" 28.5X29.5 60-65% 1
1A17806P8 FILTER 4" 29.5X28.5 45% ASH 1
5 136550P3 FILTER 2" 28.5X29.5 20% 1

8.2. Upflow Rear Return

Item # Part Number Description Quantity

136550P1 FILTER 4" 28.5X29.5 20% 1
136550P2 FILTER 4" 28.5X29.5 30% 1
1
136550P4 FILTER 4" 28.5X29.5 60-65% 1
1A17806P8 FILTER 4" 29.5X28.5 45% ASH 1
5 136550P3 FILTER 2" 28.5X29.5 20% 1

36 Confidential Document Revised 03/05/2009

 Filter Section

8.3. Downflow Filter

Item # Part Number Description Quantity

136550P1 FILTER 4" 28.5X29.5 20% 1
136550P2 FILTER 4" 28.5X29.5 30% 1
1
136550P4 FILTER 4" 28.5X29.5 60-65% 1
1A17806P8 FILTER 4" 29.5X28.5 45% ASH 1
2 136550P3 FILTER 2" 28.5X29.5 20% 1

Revised 03/05/20099 Confidential Document 37

Liebert Challenger™ 3000

9. Compressor Section

Item # Tonnage Part Number Description Voltage Quantity

172146P1 COMP SCRL ZR47KC-TF5 W/ROTA 200/235 1
136964P1 COMP SCRL ZR40K3-TF5 W/ ROTA 208/236 1
3T 172146P2 COMP SCRL ZR47KC-TFD W/ROTA 380/420 1
136964P2 COMP SCRL ZR40K3-TFD W/ ROTA 460 1
136964P3 COMP SCRL ZR40K3-TFE W/ ROTA 575 1
151143P1 COMP SCRL ZR72KC-TF5 W/ROTA 200 1
151143P2 COMP SCRL ZR72KC-TFD W/ROTA 380/420 1
1
151142P1 COMP SCRL ZR61K3-TF5 W/ROTA 208/236 1
151142P2 COMP SCRL ZR61K3-TFD W/ROTA 460 1
5T 151142P3 COMP SCRL ZR61K3-TFE W/ROTA 575 1
151142P5 COMP SCRL ZR61KC-TF7 W/ROTA 386 1
154290P1 COMP SCRL ZR61KC-TF5 W/ROTA 208/236 1
154290P2 COMP SCRL ZR61KC-TFD W/ROTA 460 1
154290P3 COMP SCRL ZR61KC-TFE W/ROTA 575 1
1D15060P1 SW PRES HI 360PSI - 1
1D16206P1 SW PRES LOW 20/65PSI - 1
2 -
1D15060P1 SW PRES HI 360PSI - 1
1D15059P1 SW PRES LOW 15/35PSI - 1
132102P2 HEATER C/CASE 480V 40W SCROLL - 1
134142P1 HEATER C/CASE 240V 70W SCROLL - 1
3 - 134142P2 HEATER C/CASE 480V 70W SCROLL - 1
132102P3 HEATER C/CASE 575V 40W SCROLL - 1
134142P3 HEATER C/CASE 575V 70W SCROLL - 1
4 5T 136678P1 SOUND JACKET INSUL 5T SCROLL 1

38 Confidential Document Revised 03/05/2009

 Coil Section

10. Coil Section

10.1. 3T Downflow Option

Item # Tonnage Part Number Description Quantity

136783G1 COIL ASSY 3T DX D 1
136783G3P COIL ASSY 3T DX D W/LIBCOTE 1
136688G1 COIL CW ASSY 3T W/HWRH D 1
136705G1 COIL CW D 3T 1
136705G2 COIL CW D 3T W/HWRH 1
3T
136705G5 COIL CW D 3T W/LIBCOTE 1
136686G1 COIL DX ASSY 3T HW/HG D 1
136653G1 COIL CW ASSY C3000 D 1
136653G3 COIL CW ASSY C3000 D 1
136653G3P COIL CW ASSY C3000 D LIBCOTED 1
136784G4P COIL ASSY 5T DX D W/LIBCOTE 1
136535G2 COIL ASSY 5T DX GLYCOOL D 1
1
136535G2P COIL ASSY 5T GLYCOOL D W/LIBC 1
136535P6 COIL ASY 5TGLYCOOL C3000 CRGTD 1
136689G1 COIL CW ASSY 5T W/HWRH D 1
136977G1 COIL CW ASSY C3000 5T D 1
136977G3P COIL CW ASSY C3000 5T D LIB 1
5T
136976G1 COIL CW D 5T 1
136976G2 COIL CW D 5T W/HWRH 1
136976G5 COIL CW D 5T W/LIBCOTE 1
136928P1 COIL SUBASSY 5T DX D 1
136653G1 COIL CW ASSY C3000 D 1
136653G3 COIL CW ASSY C3000 D 1
136653G3P COIL CW ASSY C3000 D LIBCOTED 1
3 - 136778G1 PAN DRAIN COIL C3000 1
99 - 128157P1 VAVLE EXP 1/2X5/8X1/4ODF 3T 1

Revised 03/05/20099 Confidential Document 39

Liebert Challenger™ 3000

10.2. 3T Upflow Option

Item # Tonnage Part Number Description Quantity

136783G4 COIL ASSY 3T DX U 1
136783G2P COIL ASSY 3T DX U W/HERESITE 1
136779G1 COIL CW U 3T 1
136779G5 COIL CW U 3T W/HERESITE 1
3T 136779G2 COIL CW U 3T W/HWRH 1
136929P1 COIL SUBASSY 3T DX U 1
136653G2 COIL CW ASSY C3000 U 1
136653G4 COIL CW ASSY C3000 U 1
136653G2P COIL CW ASSY C3000 U HERESITE 1
136704G2 COIL 5T U DX HGRH/HWRH 1
136704G5 COIL 5T U DX W/HERESITE 1
136535G1 COIL ASSY 5T DX GLYCOOL U 1
1 136784G1 COIL ASSY 5T DX U 1
136784G3P COIL ASSY 5T DX U W/HERESITE 1
136535G1P COIL ASSY 5T GLYCOOL U W/LIBC 1
136977G4 COIL CW ASSY C3000 5T U 1
136977G2P COIL CW ASSY C3000 5T U LIB 1
5T
136975G1 COIL CW U 5T 1
136975G2 COIL CW U 5T W/HWRH 1
136975G5 COIL CW U 5T W/LIBCOTE 1
136687G1 COIL DX ASSY 5T U HW/HG 1
136927P1 COIL SUBASSY 5T DX U 1
136653G2 COIL CW ASSY C3000 U 1
136653G4 COIL CW ASSY C3000 U 1
136653G2P COIL CW ASSY C3000 U HERESITE 1
2 - 136631G1 PAN DRAIN COIL U C3000 1
99 - 128157P1 VAVLE EXP 1/2X5/8X1/4ODF 3T 1

40 Confidential Document Revised 03/05/2009

 Coil Section

10.3. 5T Downflow Option

Item # Tonnage Part Number Description Quantity

136783G1 COIL ASSY 3T DX D 1
136783G3P COIL ASSY 3T DX D W/LIBCOTE 1
136688G1 COIL CW ASSY 3T W/HWRH D 1
136705G1 COIL CW D 3T 1
136705G2 COIL CW D 3T W/HWRH 1
3T
136705G5 COIL CW D 3T W/LIBCOTE 1
136686G1 COIL DX ASSY 3T HW/HG D 1
136653G1 COIL CW ASSY C3000 D 1
136653G3 COIL CW ASSY C3000 D 1
136653G3P COIL CW ASSY C3000 D LIBCOTED 1
136784G4P COIL ASSY 5T DX D W/LIBCOTE 1
136535G2 COIL ASSY 5T DX GLYCOOL D 1
1
136535G2P COIL ASSY 5T GLYCOOL D W/LIBC 1
136535P6 COIL ASY 5TGLYCOOL C3000 CRGTD 1
136689G1 COIL CW ASSY 5T W/HWRH D 1
136977G1 COIL CW ASSY C3000 5T D 1
136977G3P COIL CW ASSY C3000 5T D LIB 1
5T
136976G1 COIL CW D 5T 1
136976G2 COIL CW D 5T W/HWRH 1
136976G5 COIL CW D 5T W/LIBCOTE 1
136928P1 COIL SUBASSY 5T DX D 1
136653G1 COIL CW ASSY C3000 D 1
136653G3 COIL CW ASSY C3000 D 1
136653G3P COIL CW ASSY C3000 D LIBCOTED 1
3 - 136778G1 PAN DRAIN COIL C3000 1
99 - 128158P1 VALVE EXP 1/2X5/8X1/4ODF 5T 1

Revised 03/05/20099 Confidential Document 41

Liebert Challenger™ 3000

10.4. 5T Upflow Option

Item # Tonnage Part Number Description Quantity

136783G4 COIL ASSY 3T DX U 1
136783G2P COIL ASSY 3T DX U W/HERESITE 1
136779G1 COIL CW U 3T 1
136779G5 COIL CW U 3T W/HERESITE 1
3T 136779G2 COIL CW U 3T W/HWRH 1
136929P1 COIL SUBASSY 3T DX U 1
136653G2 COIL CW ASSY C3000 U 1
136653G4 COIL CW ASSY C3000 U 1
136653G2P COIL CW ASSY C3000 U HERESITE 1
136704G2 COIL 5T U DX HGRH/HWRH 1
136704G5 COIL 5T U DX W/HERESITE 1
136535G1 COIL ASSY 5T DX GLYCOOL U 1
1 136784G1 COIL ASSY 5T DX U 1
136784G3P COIL ASSY 5T DX U W/HERESITE 1
136535G1P COIL ASSY 5T GLYCOOL U W/LIBC 1
136977G4 COIL CW ASSY C3000 5T U 1
136977G2P COIL CW ASSY C3000 5T U LIB 1
5T
136975G1 COIL CW U 5T 1
136975G2 COIL CW U 5T W/HWRH 1
136975G5 COIL CW U 5T W/LIBCOTE 1
136687G1 COIL DX ASSY 5T U HW/HG 1
136927P1 COIL SUBASSY 5T DX U 1
136653G2 COIL CW ASSY C3000 U 1
136653G4 COIL CW ASSY C3000 U 1
136653G2P COIL CW ASSY C3000 U HERESITE 1
2 - 136631G1 PAN DRAIN COIL U C3000 1
12 - P02-0290 VALVE CORE REFRIGERANT 4

42 Confidential Document Revised 03/05/2009

 Exterior Section

11. Exterior Section

Item # Part Number Description Quantity

136520P1 PANEL FRONT ACCT ASSY 1
136520G1 PANEL FRT ACCT ASSY D W/DISC 1
136520G2 PANEL FRT ASSY C3000 D NO DISC 1
184138G1 PANEL FRT ACCT ASSY D W/DISC 1
5 184138G2 PANEL FRT ACCT ASSY D NO DISC 1
184153G1 PANEL ACCNT HVY G D W/DISC 1
184153G2 PANEL ACCNT HVY G D NO DISC 1
136683G1 PANEL FRT ACCT ASSY HG D W/DISC 1
136683G2 PANEL FRT ACCT ASSY HG D W/O DISC 1
7 179746P1 DISCONNECT BEZEL GLOBAL 1
136607P1 PANEL REAR D/U 1
8 136607P2 PANEL REAR VRR 1
136685P1 PANEL REAR D/U HEAVY GAUGE 1
136608P1 PANEL SIDE RIGHT/LEFT D/U 1
9
136684P1 PANEL SIDE D/U HEAVY GAUGE 1
33 E-288B SW DISC LOKG RING CATCH 1
199 E-288A SW DISC LOKG HANDLE ROTARY (See Page 27) 1

Revised 03/05/20099 Confidential Document 43

Liebert Challenger™ 3000

12. Parts Gallery

B-0080 B13-0150 1A24383P1 185861P1

136968P1 136556P1 136610P1 1A21868P1

B-0660 183105P1 B13-0190 124578P1

H-002A R13-0090 185108P1 127781P1

P-5590 179856G1 1C18003G6 H-014A

H-0370 H-0450 136743P1 1A19271P1

E05-4600 P-5400 P02-0260 136635P1

44 Confidential Document Revised 03/05/2009

 Parts Gallery

136555G1 121965P2 148366P1 136965p1

P-0180 P-0080 180908P1 1A23985P1

159006P3 146352G1 127998P2 P-411B

127997P1 159007P3 148039P1 139140G1

166819G1 1C16334G16 4C13121G4 4D14331G1

135637P2 4C14431G1 E03-0170 415761G2

1A19716P1 179859G1 136810P1 136240P3

Revised 03/05/20099 Confidential Document 45

Liebert Challenger™ 3000

136821P2 136200P1 4C14651G1 128199P1

135409P2 124547P1 123273P1 136811P1

136821P13 E-0130 136241P10 136222P1

136810P1 E-1230 124501P1 E-1020

124547P1 4C14341G1 E-011A E-0110

E-1040 E-1200 1C18351P1c 1C18354P1

F02-2140 E-288A E-288B 124502P2

46 Confidential Document Revised 03/05/2009

 Parts Gallery

124502P2 E-3530 E-2440 149117P1

416181G1 F02-005 132487P1 132487P2

1C21115P1 P-4760 1C14431P1 136550P3

172146P1 1D16206P1 1D15059P1 134142P2

134142P2 128157P1 128158P1 136778G1

P02-0290 179746P1 1C18352P1 4D10624P1

136607P1 136520P1 136608P1 P15-0170

Revised 03/05/20099 Confidential Document 47

Liebert Challenger™ 3000

1A16207P1 136783G1

48 Confidential Document Revised 03/05/2009

 Revision Page

13. Revision Page

Revision Date Modification Details

03/05/2009 Compressor Section Added Sound Jacket Insulator
11/27/2008 Convert manual into new layout
Break dual switch into individual
Compressor Section
10/20/2008 (hi and lo ) switches. (See Page 38)
Piping Section Add Hot Gas assembly. (See Page 12)

Revised 03/05/20099 Confidential Document 49