Hilti DD 150-U Core Drill

DD 150-U English
Printed: 05.02.2019 | Doc-Nr: PUB / 5069533 / 000 / 04

DD 150-U
Original operating instructions

1 Information about the documentation
1.1 About this documentation

• Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free
handling and use of the product.
• Observe the safety instructions and warnings in this documentation and on the product.
• Always keep the operating instructions with the product and make sure that the operating instructions
are with the product when it is given to other persons.
1.2 Explanation of symbols used

1.2.1 Warnings
Warnings alert persons to hazards that occur when handling or using the product. The following signal words
are used:
DANGER
DANGER !
▶ Draws attention to imminent danger that will lead to serious personal injury or fatality.
WARNING
WARNING !
▶ Draws attention to a potential threat of danger that can lead to serious injury or fatality.
CAUTION
CAUTION !
▶ Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage
to the equipment or other property.
1.2.2 Symbols in the documentation

The following symbols are used in this document:
Read the operating instructions before use.
Instructions for use and other useful information
Dealing with recyclable materials
Do not dispose of electric equipment and batteries as household waste
1.2.3 Symbols in the illustrations

The following symbols are used in illustrations:
These numbers refer to the corresponding illustrations found at the beginning of these operating
instructions
The numbering reflects the sequence of operations shown in the illustrations and may deviate
from the steps described in the text
Item reference numbers are used in the overview illustrations and refer to the numbers used in
the product overview section
This symbol is intended to draw special attention to certain points when handling the product.
1.3 Symbols on the product

1.3.1 "Must do" symbols
The following "must do" symbols are used on the product:
English 1

Wear eye protection
Wear a hard hat
Wear ear protection
Wear protective gloves
Wear protective footwear
Wear light respiratory protection
Read the operating instructions before use
1.3.2 Status indicator

The following symbols are used on the product:
Theft protection indicator
Drilling performance indicator
Service indicator
1.3.3 Product-dependent symbols

The following symbols can be used on the product:
Do not transport by crane
Equipped with theft protection system
Amps
Volts
Alternating current
Watts
Hertz
Rated speed under no load
Diameter
Millimeters
Revolutions per minute
Wireless data transfer
2 English

1.4 Information notices
On the drill stand, base plate and diamond core drilling machine
On the drill stand and the vacuum base plate
Top: An additional means of securing the drill stand must be employed
when the machine is used for horizontal drilling with the vacuum securing
method.
Bottom: Use of the vacuum securing method for overhead drilling with the
drill stand is not permissible.
On the diamond core drilling machine

Use of the water collection system in combination with a wet-type industrial
vacuum extractor is mandatory for upward wet drilling.
1.5 Product information

products are designed for professional users and only trained, authorized personnel are
permitted to operate, service and maintain the products. This personnel must be specifically informed about
the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by
untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.
▶ Write down the serial number in the table below. You will be required to state the product details when
contacting Hilti Service or your local Hilti organization to inquire about the product.
Product information
Diamond core drilling machine DD 150-U
Generation: 02
Serial no.:
1.6 Declaration of conformity

We declare, on our sole responsibility, that the product described here complies with the applicable directives
and standards. A copy of the declaration issued by the certification department can be found at the end of
this documentation.
The technical documentation is filed here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | 86916 Kaufering, Germany
2 Safety
2.1 General power tool safety warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
▶ Keep work area clean and well lit. Cluttered or dark areas invite accidents.
▶ Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
▶ Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
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Electrical safety
▶ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
▶ Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
▶ Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
▶ Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
▶ When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
▶ If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
▶ Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
▶ Use personal protective equipment. Always wear eye protection. Protective equipment such as a
dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will
reduce personal injuries.
▶ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on
the switch or energising power tools that have the switch on invites accidents.
▶ Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
▶ Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
▶ Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
▶ If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
▶ Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe injury within a fraction of a second.
Power tool use and care
▶ Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
▶ Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
▶ Disconnect the plug from the power source and/or remove the battery pack, if detachable, from
the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
▶ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
▶ Maintain power tools and accessories. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
▶ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
▶ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
▶ Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
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Service
▶ Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
2.2 Diamond drill safety warnings

▶ When performing drilling that requires the use of water, route the water away from the operator’s
work area or use a liquid collection device. Such precautionary measures keep the operator’s work
area dry and reduce the risk of electrical shock.
▶ Operate power tool by insulated grasping surfaces, when performing an operation where the
cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live”
wire may make exposed metal parts of the power tool “live” and could give the operator an electric
shock.
▶ Wear hearing protection when diamond drilling. Exposure to noise can cause hearing loss.
▶ When the bit is jammed, stop applying downward pressure and turn off the tool. Investigate and
take corrective actions to eliminate the cause of the bit jamming.
▶ When restarting a diamond drill in the workpiece check that the bit rotates freely before starting. If
the bit is jammed, it may not start, may overload the tool, or may cause the diamond drill to release from
the workpiece.
▶ When securing the drill stand with anchors and fasteners to the workpiece, ensure that the
anchoring used is capable of holding and restraining the machine during use. If the workpiece is
weak or porous, the anchor may pull out causing the drill stand to release from the workpiece.
▶ When drilling through walls or ceilings, ensure to protect persons and the work area on the other
side. The bit may extend through the hole or the core may fall out on the other side.
▶ Do not use this tool for overhead drilling with water supply. Water entering the power tool will
increase the risk of electric shock.
2.3 Additional safety instructions

Personal safety
▶ Do not tamper with or attempt to make alterations to the tool.
▶ Keep the grips dry, clean and free from oil and grease.
▶ Make sure that the side handle is fitted correctly and tightened securely. Always hold the tool
firmly with both hands on the grips provided.
▶ Assemble the mount correctly before installing the power tool. Correct assembly is important in
order to avoid the risk of collapse.
▶ Before starting to use the power tool, secure it firmly in the mount. Slippage of the power tool in the
mount can lead to loss of control.
▶ Set up the mount on a firm, smooth and horizontal surface. It will not be possible to guide the power
tool smoothly and safely if the mount can slip or wobble.
▶ Check the nature of the surface. Rough surfaces may reduce holding power. Coatings or composite
materials may pull away from the surface while you are working.
▶ Do not overload the device and do not use it as a substitute for a ladder or platform. Overloading
the device or standing on it may shift its center of gravity to a higher position, causing it to tip over.
▶ Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers
during breaks between working.
▶ The machine is not intended for use by debilitated persons who have received no special training.
Keep the machine out of reach of children.
▶ Avoid touching rotating parts. Switch the machine on only after it is in position at the workpiece.
Touching rotating parts, especially rotating accessory tools, may lead to injury.
▶ When working, always guide the supply cord, the extension cable, the suction hose and the water
hose to the rear and away from the machine. This reduces the risk of tripping over cables or hoses
while work is in progress.
▶ Avoid skin contact with drilling slurry.
▶ Dust from material such as paint containing lead, some wood species, minerals and metal may be harmful.
Contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases among
operators or bystanders. Certain kinds of dust are classified as carcinogenic such as oak and beech
dust especially in conjunction with additives for wood conditioning (chromate, wood preservative). Use
a dust removal system that is as effective as possible. To achieve a high level of dust collection,
use a suitable vacuum extractor of the type recommended by Hilti for wood dust and/or mineral
dust and which is designed for use with this tool. Ensure that the workplace is well ventilated. The
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use of a dust mask of filter class P2 is recommended. Observe national regulations applicable to
the materials you intend to work with.
Careful handling and use of electric tools and machines
▶ Secure the workpiece. Use clamps or a vice to secure the workpiece. The workpiece is thus held
more securely than by hand and both hands remain free to operate the power tool.
▶ Ensure that the accessory tools used have a mounting system that is compatible with the drilling
machine and that they are secured in the chuck correctly.
▶ Switch the power tool off and unplug the supply cord in the event of a power failure or interruption
in the electric supply. This will prevent accidental restarting when the electric power returns.
Electrical safety
▶ Before beginning work, check the working area (e.g. using a metal detector) to ensure that no
concealed electric cables or gas and water pipes are present. External metal parts of the machine
may become live, for example, when an electric power line is damaged accidentally. This presents a
serious risk of electric shock.
▶ Never operate the machine without the accompanying PRCD (machines without PRCD: Never
operate the machine without an isolating transformer). Test the PRCD each time before use.
▶ Check the machine’s supply cord at regular intervals and have it replaced by a qualified specialist
if found to be damaged. If the machine’s supply cord is damaged it must be replaced with
a specially-prepared and approved supply cord available from Hilti Customer Service. Check
extension cords at regular intervals and replace them if found to be damaged. Do not touch the
supply cord or extension cord if it is damaged while working. Disconnect the supply cord plug
from the power outlet. Damaged supply cords or extension cords present a risk of electric shock.
Workplace
▶ When drilling through walls, secure (cordon off) the area behind the wall, as material or the core
may fall out on the other side of the wall. When drilling through ceilings, secure (cordon off) the
area below as drilled material or the core may drop out and fall down.
▶ Use of the water collection system in combination with a wet-type industrial vacuum extractor is
mandatory for upward wet drilling.
▶ Use of the vacuum fastening method for upward drilling is prohibited.
▶ An additional means of securing the drill stand must be employed when the machine is secured
with the vacuum securing method (accessory) for horizontal drilling.
▶ Do not use a hammer or other heavy object when making adjustments to the base plate.
▶ Ensure that the workplace is well ventilated. Exposure to dust at a poorly ventilated workplace may
result in damage to the health.
▶ Approval must be obtained from the site engineer or architect prior to beginning drilling work.
Drilling work on buildings and other structures may influence the static equilibrium of the structure,
especially when steel reinforcing bars or load-bearing components are cut through.
▶ It is recommended that rubber gloves and non-skid shoes are worn when working outdoors.
Personal safety
▶ The diamond core drilling machine and the diamond core bit are heavy. There is a risk of crushing parts
of the body. The user and persons in the vicinity must wear suitable protective goggles, a hard
hat, ear defenders, protective gloves, protective footwear and light respiratory protection while
the tool is in use.
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3 Description
3.1 Parts of the tool and operating controls
Diamond core drilling machine

@ Water swivel / suction head ∙ Service indicator
; Water flow rate indicator $ Drilling performance indicator
= Side handle £ Carbon brush cover
% Water flow regulator | Supply cord with PRCD
& Water connection ¡ Rating plate
( Gear selector Q Interface plate
) Gearing section W Connector screws (water swivel / suction
+ Motor head)
E Cover (water swivel / suction head)
§ On/Off switch
R Suction hose connector
/ Grip
T Chuck
: Theft protection indicator (optional)
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3.2 Drill stand
Z Grip ~ Leveling indicator

U Column A Adjusting lever
I Carriage S Leveling screws
O Carriage lock D Hole center indicator
P Type identification plate F Depth gage
Ü Vacuum relief valve G Locking pin
[ Vacuum hose connector H Carriage play adjusting screw
] Vacuum seal J End stop screw
Æ Base plate K Supply cord holder
º Pressure gage
3.3 Accessories
L Star handle Y Seal

Ö Lever X Machine mount
Ä Eccentric pin C Holder
† Clamping screw V Water collector
Œ Depth gage B Seal
Å Water collector N Jack screw
ª Centering ring M Wheel assembly
¶ Centering ring adapter
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3.4 Intended use
The product described is an electrically powered diamond core drilling machine. It is designed to be used
hand-held for the wet and dry drilling of through-holes and blind holes and, when mounted on the drill stand,
for the wet drilling of through-holes and blind holes in (reinforced) mineral materials.
The product described is designed for professional use and may be operated, serviced and maintained only
by trained, authorized personnel. This personnel must be informed of any particular hazards that may be
encountered. The product described and its ancillary equipment may present hazards when used incorrectly
by untrained personnel or when used not as directed.
▶ The tool may be operated only when connected to a power supply providing a voltage and frequency in
compliance with the information given on its type plate.
▶ Observe the national health and safety requirements.
▶ To reduce the risk of injury, use only genuine Hilti tools and accessories.
3.5 Drilling performance indicator

The diamond core drilling machine has an LED drilling performance indicator.
Symbol Status Meaning
Orange light Contact pressure too low
Green light Contact pressure ideal
Red light Contact pressure too high
3.6 Service indicator

The diamond core drilling machine has an LED service indicator.
Symbol Status Meaning
Red light The carbon brushes are badly worn.
Product running End of service interval – servicing is due. You can continue working for a
number of hours after the indicator first shows, before automatic cut-out is
activated.
Bring the product to Hilti Service in good time.
Red light The carbon brushes must be replaced.
Product not
running
Flashing red The diamond core drilling machine has overheard or is damaged.
light See Troubleshooting.
3.7 Items supplied

Diamond core drilling machine, operating instructions.
To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare
parts, consumables and accessories approved by Hilti for use with the product can be found at your
local Hilti Center or online at: www.hilti.com
4 Technical data
4.1 Product properties
For details of the rated voltage, frequency, current and input power, refer to the country-specific type
identification plate.
If the device is powered by a generator or transformer, the generator or transformer’s power output must be
at least twice the rated input power shown on the rating plate of the device. The operating voltage of the
transformer or generator must always be within +5 % and -15 % of the rated voltage of the device.
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DD 150-U
Rated current input 120 V 19.5 A
230 V 10.3 A
Rated power input 2,200 W
Weight of the diamond core drilling machine 8.2 kg
Weight of the drill stand with combination base plate and 13.3 kg
carriage
Dimensions, diamond core drilling machine (L×W×H) 20.3 in x 5.1 in x 6.3 in
(516 mm x 129 mm x 159 mm)
Dimensions, drill stand (L×W×H) 24.0 in x 9.8 in x 37.5 in
(610 mm x 250 mm x 952 mm)
Permissible water supply pressure ≤ 6 bar
Rated speed under no load 1st gear 840 /min
2nd gear 1,640 /min
3rd gear 3,070 /min
Protection class Protection class I (earthed)
4.2 Ideal distance of the mark from the hole center
Anchor base plate 10.6 in

(270 mm)
Vacuum base plate 11.4 in
(290 mm)
Combination base plate 11.4 in
(290 mm)
4.3 Rated voltage
The product is available with various voltage ratings. Please refer to your product's type identification
plate for details of its voltage and input power ratings.
Rated voltage 100 V 110 V 110 V 120 V 127 V 220 V 230 V 240 V
GB TW
Rated current
15 A 16 A 15 A 19.5 A 18.5 A 10 A 10.3 A 9.9 A
input
AC frequency 50/60 Hz 50/60 Hz 50/60 Hz 60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
4.4 Using extension cords

Use only extension cords of a type approved for the application and with conductors of adequate gauge.
Recommended minimum conductor cross-sections and maximum power cord lengths:
Conductor cross- 1.5 mm² 2.5 mm² 3.5 mm² 4.0 mm²
section →
↓ Mains (AC) voltage
100 V Not Not 25 m Not
recommended recommended recommended
110 V Not 15 m Not 30 m
recommended recommended
127 V Not 20 m Not 35 m
recommended recommended
220 V 35 m 65 m Not 105 m
recommended
10 English

Conductor cross- 1.5 mm² 2.5 mm² 3.5 mm² 4.0 mm²
section →
↓ Mains (AC) voltage
230 V 40 m 70 m Not 110 m
recommended
240 V 40 m 70 m Not 110 m
recommended
4.5 Core bit diameter
Use of the water collection system in combination with a wet-type industrial vacuum extractor is
mandatory for upward wet drilling.
1st gear 2nd gear 3rd gear

Ø core bits (stand- With water 4.0 in …6.4 in 1.1 in …3.4 in 0.5 in …1.0 in
guided drilling, collection sys- (102 mm …162 mm) (28 mm …87 mm) (12 mm …25 mm)
wet) tem
Without water 4.0 in …6.4 in 1.1 in …3.4 in 0.5 in …1.0 in
collection sys- (102 mm …162 mm) (28 mm …87 mm) (12 mm …25 mm)
tem
Ø core bits (hand- Without water 4.8 in …5.2 in 1.6 in …4.4 in 0.3 in …1.4 in
held drilling, wet) collection sys- (121 mm …131 mm) (41 mm …111 mm) (8 mm …36 mm)
tem
Ø core bits (hand- With dust re- 4.8 in …6.4 in 2.6 in …4.4 in •/•
held drilling, dry, moval system (122 mm …162 mm) (67 mm …112 mm)
HDMU)
Ø core bits (hand- With dust re- 2.0 in …6.4 in •/• •/•
held drilling, dry, moval system (52 mm …162 mm)
PCM)
4.6 Use of the machine with various items of equipment
Hand-held/ Additional systems Core bit diameter Drilling direction

Mounted on the
drill stand
hand-held/dry With dust removal system 1.5 in …6.4 in All directions
(37 mm …162 mm)
hand-held/wet Without water collection system 0.3 in …5.2 in Not upwards
(8 mm …132 mm)
hand-held/wet With water collection system 0.3 in …2.4 in All directions
(8 mm …62 mm)
on drill stand/wet Without water collection system 0.5 in …6.4 in Not upwards
(12 mm …162 mm)
on drill stand/wet With water collection system 0.5 in …6.4 in All directions
(12 mm …162 mm)
5 Preparations at the workplace
WARNING
Risk of injury! The drill stand can rotate or topple if not securely fastened.
▶ Before using the diamond core drilling machine, secure the drill stand to the work surface with anchors
or with a vacuum base plate.
▶ Use only anchors suitable for the base material and comply with the anchor manufacturer's instructions.
▶ Use a vacuum base plate only when the work surface is suitable for securing the drill stand by the
vacuum method.
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5.1 Securing the drill stand with an anchor
WARNING
Risk of injury due to use of wrong anchors! The machine can break loose and cause damage.
▶ Use anchors suitable for the material on which you are working and observe the anchor manufacturer’s
instructions.
Hilti metal expansion anchors M12 and M16 are usually suitable for use as anchors for diamond core
drilling equipment in uncracked concrete. Under certain conditions, however, it may be necessary
to use an alternative fastening method. Contact Hilti Technical Service if you have questions about
secure fastening.
1. Set an anchor that is suitable for the base material. Select the distance to suit the base plate used.
Technical data
Anchor base plate 10.6 in
(270 mm)
(290 mm)
2. Screw the anchor spindle into the anchor.
3. Slip the base plate of the diamond core drilling machine over the spindle and align it.
4. Screw the clamping nut on to the spindle but do not tighten it.
5. Use the leveling screws to level the base plate. Make sure that the leveling screws are firmly seated
against the surface.
6. Use a suitable open-end wrench to tighten the clamping nut on the clamping spindle.
7. Make sure that the diamond core drilling machine is secure.
5.2 Securing the drill stand by vacuum
WARNING
Risk of injury if pressure is not checked !
▶ Before and during drilling, check that the pressure gage pointer remains in the green zone.
In order to use the drill stand with anchor base plate, establish a secure, flat-on-flat connection between
vacuum base plate and anchor base plate. Screw the anchor base plate securely to the vacuum base
plate. Make sure that the core bit selected for use will not damage the vacuum base plate.
If you are going to drill horizontally, use additional means of securing the diamond core drilling machine
(e. g. chain secured to anchor).
Before positioning the drill stand, check that you have sufficient space for assembly and operation.
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1. Turn all the leveling screws until they project approx. 5 mm underneath the base plate.
2. Connect the vacuum connector on the vacuum base plate to the vacuum pump.
3. Locate the center point of the hole to be drilled. Draw a line from the center of the hole to be drilled in
the direction in which the machine is to be positioned.
4. Make a mark on the line at the specified distance from the center of the hole to be drilled.
Technical data
(290 mm)
Vacuum base plate 11.4 in
(290 mm)
5. Switch on the vacuum pump and press and hold down the vacuum release valve.
6. Line up the mark on the base plate with the line.
7. When the diamond core drilling machine is correctly positioned, release the vacuum release valve and
press the base plate against the work surface.
8. Use the leveling screws to level the base plate.
5.3 Securing the drill stand with jack screw

1. Secure the jack screw to the top end of the rail.
2. Position the drill stand on the work surface.
3. Use the 4 leveling screws to level the base plate.
4. Use the jack screw to apply tension to the drill stand and tighten the locknut on the jack screw.
5.4 Fitting the hand wheel
The hand wheel can be fitted on either side of the drill stand.
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▶ Fit the hand wheel on to the shaft.
▶ Secure the hand wheel.
5.5 Fitting the side handle
1. Turn the side handle to release or secure it, as applicable.

2. Check that the side handle is fitted correctly and tightened securely.
5.6 Adjusting the side handle
1. Slacken the side handle by turning it counter-clockwise.

2. Position the side handle.
3. Secure the side handle by turning it clockwise.
4. Check to ensure that the side handle is tightened securely.
5.7 Adjusting the depth gauge (when using the drill stand)
1. Adjust the depth gauge.
2. Secure the depth gauge by tightening the clamping screw.
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5.8 Securing the diamond core drilling machine in the drill stand
1. Turn the hand wheel counter-clockwise and pull the locking pin out.
2. Engage the interface plate on to the hook on the drill stand.
3. Push the locking pin in and use the hand wheel to tighten it securely (turn clockwise).
4. Insert the switch locking device into the grip.
The switch locking device can be used to lock the on/off switch in the “on” position for sustained
operation.
5. Close the water valve in the side handle.

6. Connect the water supply.
5.9 Detaching the diamond core drilling machine from the drill stand
1. Lock the carriage on the rail with the carriage lock.
3. Disconnect the water supply.
4. Remove the switch locking device from the grip.
5. Use the hand wheel to release the locking pin (turn counterclockwise).
6. Pull the locking pin out of the slot.
7. Pivot the machine away from the drill stand.
5.10 Enabling a machine equipped with theft protection system (TPS)

1. Plug the supply cord of the diamond core drilling machine into the power outlet.
2. Press the "Reset" or "I" button on the PRCD.
➥ The yellow theft protection indicator LED flashes.
3. Hold the TPS key directly against the lock symbol.
➥ The yellow theft protection indicator LED goes out and the machine is enabled.
If the power supply is interrupted, the product remains ready for operation for approximately
20 minutes. If the interruption is longer, the theft protection system has to be deactivated again
with the TPS key.
5.11 Adjust the play between rail and carriage.

1. Use a hex. socket wrench to tighten the adjusting screws hand-tight.
Technical data
Tightening torque 5 Nm
2. Slacken the adjusting screws slightly by turning back a 1/4 turn.
3. The carriage is correctly adjusted when it remains in position without a diamond core bit but moves down
under its own weight when a diamond core bit is fitted.
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5.12 Adjusting the drilling angle when using the drill stand with combination base plate
CAUTION
There is a risk of crushing fingers in the joint area !
▶ Wear protective gloves.
1. At the foot of the drill stand, release the adjusting lever until the sliding nuts are disengaged.
2. Adjust the column to the desired angle.
3. Tighten the adjusting lever until the sliding nuts are fully engaged and the column is again secured in
position.
5.13 Connecting the vacuum removal system
1. Unscrew the cover from the water swivel / suction head.

2. Push the suction hose into the suction hose connector.
5.14 Fitting the water supply connection
ATTENTION
Hazard due to incorrect use! Incorrect use can result in irreparable damage to the hose.
▶ Regularly check the hoses for damage and make sure that the maximum permissible water supply
pressure of 6 bar is not exceeded.
▶ Make sure that the hose does not come into contact with rotating parts.
▶ Make sure that the hose is not damaged as the carriage advances.
▶ Maximum water temperature: 40 °C.
▶ Check the water supply system to ensure there are no leaks.
16 English

To avoid damage to the components, use only fresh water containing no dirt particles.
1. Close the cover on the water swivel / suction head.

2. Connect the water flow regulator to the diamond core drilling machine.
3. Connect the water supply (hose coupling).
5.15 Fitting the water collection system (accessory)
WARNING
Danger of electric shock! There is a possibility of water flowing over the motor and cover if the vacuum
removal system is faulty.
▶ Cease operations immediately if the vacuum removal system is not working.
The diamond core drilling machine must be at a 90° angle to the ceiling. The seal for the water
collection system must be of the correct size for the diamond core bit diameter.
Use of the water collection system allows water to be led away under control, thus preventing the
surrounding area from being heavily soiled. The best results are achieved with a wet-type industrial
vacuum extractor.
1. Remove the screw in the drill stand at the front of the rail.
2. Push the water collector holder into position.
3. Fit the screw and tighten it.
4. Fit the water collector between the two movable arms of the water collector holder.
English 17

5. Press the water collector against the work surface by turning the two screws on the water collector
holder.
6. Connect a wet-type industrial vacuum extractor to the water collector or establish a hose connection
through which the water can drain away.
6 Operation
6.1 Fitting a diamond core bit in a BI+ chuck
CAUTION
Risk of injury when changing the tool! The tool becomes hot as a result of use. It may have sharp edges.
▶ Always wear protective gloves when changing the tool.
Diamond core bits must be replaced when the cutting performance and/or rate of drilling progress
drops significantly. Generally, this is the case when the segments have worn down to a certain height.
1. Lock the carriage on the rail with the carriage lock. Check to ensure that it is securely fastened.
2. Open the chuck by turning it in the direction of the "Open brackets" symbol.
3. From below, push the diamond core bit into the chuck on the diamond core drilling machine, turning it
until the teeth engage.
4. Close the chuck by turning it in the direction of the "Closed brackets" symbol.
5. Check that the diamond core bit is seated securely in the chuck.
6.2 Fitting the diamond core bit with an alternative type of chuck
1. Lock the drive spindle with a suitable open-end wrench.
2. Tighten the core bit with a suitable open-end wrench.
6.3 Removing a diamond core bit from a BI+ chuck
CAUTION
2. Open the chuck by turning it in the direction of the "Open brackets" symbol.
3. Pull the sleeve on the chuck in the direction of the arrow towards the machine. This releases the core bit.
4. Remove the core bit.
18 English

6.4 Removing the diamond core bit with an alternative type of chuck
CAUTION
1. Lock the drive spindle with a suitable open-end wrench.

2. Use a suitable open-end wrench to remove the core bit.
6.5 Selecting the speed
CAUTION
Risk of wear and tear Risk of damage to the gearing
▶ Do not attempt to change gear while the machine is running. Wait until the arbor comes to a complete
stop.
▶ While using one hand to turn the core bit, set the switch to the recommended setting.
6.6 Portable residual current device (PRCD)
An isolating transformer must be used for diamond core drilling machines without PRCD.
1. Plug the diamond core drilling machine’s supply cord into a grounded socket outlet.
2. Press the "I" or "RESET" button on the PRCD.
➥ The indicator lights up.
3. Press the "0" or "TEST" button on the PRCD.
➥ The indicator goes out.
WARNING
Risk of injury due to electric shock! Do not continue operating the diamond core drilling machine if the
indicator on the ground fault circuit interrupter does not go out when the 0 or the TEST button is pressed.
▶ Have your diamond core drilling machine repaired by Hilti Service.
4. Press the "I" or "RESET" button on the PRCD.
➥ The indicator lights up.
6.7 Hand-guided dry drilling
Allowing dust to build up in quantity inside the core bit can cause imbalance.
▶ Remove the dust from the core bit.
English 19

6.8 Dry-drilling with dust removal
Allowing dust to build up in quantity inside the core bit can cause imbalance.
▶ To prevent electrostatic effects, use an anti-static vacuum extractor.
6.9 Use of the two-part hole-starting aid
CAUTION
Risk of injury caused by incorrect use! Parts can come off the hole-starting aid if it is not pressed against
the work surface.
▶ When a two-part hole-starting aid is used, do not run the diamond core drilling machine without the
hole-starting aid pressed against the work surface.
A different hole-starting aid is required for each core bit diameter.
1. Fit the hole-starting aid into the open end of the diamond core bit.
2. When you start drilling apply only light pressure until the core bit has centered itself. Then apply more
pressure. Drill a guide cut 1/8"-3/16" deep.
3. Release the on/off switch to stop the machine. Wait until the core bit comes to a complete stop.
4. Remove the hole-starting aid from the core bit.
5. Position the core bit in the guide cut, press the on/off switch and resume drilling.
6.10 Using a vacuum extractor with power outlet for power tools
Use slotted core bits only when working without a dust removal system.
1. Secure the side handle in the desired position.

2. Optional: Install and use the two-part hole-starting aid. → page 20
3. Plug the diamond core drilling machine's supply cord into the power outlet of the vacuum extractor.
4. Plug the vacuum extractor’s supply cord into the power outlet.
5. If connected: press the "Reset" switch or the "I" button of the PRCD.
6. Center the diamond core drilling machine where the hole is to be drilled.
7. Press the on/off switch on the diamond core drilling machine.
The vacuum extractor will start after the power tool has started. When you switch off the power
tool the vacuum extractor will run on for a short time before switching itself off.
6.11 Using a vacuum extractor without power outlet for power tools

3. Plug the vacuum extractor’s supply cord into the power outlet.
4. If connected: press the "Reset" switch or the "I" button of the PRCD.
7. To ensure removal of residual dust, let the vacuum extractor run on for a few seconds after you switch
off the machine.
20 English

6.12 Working without dust removal

3. Plug the supply cord into the power outlet and press the “Reset” switch or the “I” button on the PRCD.
6.13 Hand-guided wet drilling without water collection system
WARNING

5. Slowly open the water flow regulator until the water flows at the desired rate. The indicator on the side
handle enables you to check the water flow.
6.14 Hand-guided wet-drilling with the water collection system
WARNING
Do not use the power socket on the wet vacuum extractor.
1. When using a vacuum extractor: Start the wet vacuum extractor and open the water supply.
6. Slowly open the water flow regulator until the water flows at the desired rate. The indicator on the side
handle enables you to check the water flow.
6.15 Wet-drilling with the drill stand
WARNING
For drilling upward, the use of a wet vacuum cleaner in conjunction with a water collection system is
a mandatory requirement!
English 21

1. Slowly open the water flow regulator until the water flows at the desired rate.
2. Switch the machine to continuous operation with the continuous running lock.
3. Release the carriage lock.
4. Turn the hand wheel until the diamond core bit is in contact with the work surface.
5. When you start drilling apply only light pressure until the core bit has centered itself. Then apply more
pressure.
6. Watch the drilling performance indicator and adjust contact force accordingly.
6.16 Using the Rota-Rail (column swivel)
The Rota-Rail allows quick and easy access to the hole or core being drilled, with no need to partly or
fully dismantle the system.
WARNING
Risk of injury caused by incorrect use! The drill stand can be damaged or it can break.
▶ Never use the Rota-Rail as a column extension.
2. Remove the end stop screw from the end of the rail.
3. Attach the Rota-Rail so that the toothed racks are facing the same direction.
4. Tighten the screw on the Rota-Rail securely.
5. Release the carriage lock and run the carriage along the rail on to the Rota-Rail.
6. Slacken the securing screws of the Rota-Rail and turn the device to the left or right with the Rota-Rail.
This will give you access to the drillhole.
7. Remove the core or change the core bit.
8. Turn the tool with the Rota-Rail back to its original position and tighten the securing screws of the
Rota-Rail. Move the tool back to the column of the stand to resume work.
9. After removing the Rota-Rail, refit the end stop screw to the end of the rail.
6.17 Procedure in the event of the core bit jamming

If the bit jams the safety clutch disengages. The electronic control system then switches the motor off and
subsequently on again; this is done twice without manual intervention by the user. If this does not free the
core bit, the electronic control system switches the motor off for 90 seconds. You can free a jammed bit
manually, as follows:
6.17.1 Using the hand wheel to free the core bit

1. Unplug the supply cord from the power outlet.
2. Free the core bit from the base material by turning the hand wheel.
3. Plug the supply cord into the power outlet.
4. Resume the drilling operation.
6.17.2 Using an open-end wrench to free the core bit

1. Unplug the supply cord from the power outlet.
22 English

2. Grip the diamond core bit with a suitable open-end wrench close to the connection end and turn the
diamond core bit to free it.
3. Plug the supply cord into the power outlet.
4. Resume the drilling operation.
7 Care, maintenance, transport and storage
7.1 Care and maintenance
WARNING
Electric shock hazard! Attempting care and maintenance with the supply cord connected to a power outlet
can lead to severe injury and burns.
▶ Always unplug the supply cord before carrying out care and maintenance tasks.
Care
• Carefully remove any dirt that may be adhering to parts.
• Clean the air vents carefully with a dry brush.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as
these may attack the plastic parts.
Maintenance
WARNING
Danger of electric shock! Improper repairs to electrical components may lead to serious injuries including
burns.
▶ Repairs to the electrical section of the tool or appliance may be carried out only by trained electrical
specialists.
• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all
function correctly.
• Do not operate the product if signs of damage are found or if parts malfunction. Have it repaired
immediately by Hilti Service.
• After cleaning and maintenance, fit all guards or protective devices and check that they function correctly.
To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare
parts, consumables and accessories approved by Hilti for use with the product can be found at your
local Hilti Store or online at: www.hilti.group.
7.2 Replacing the carbon brushes
WARNING
Risk of injury due to electric shock !
▶ The machine may be operated, serviced and repaired only by trained, authorized personnel. This
personnel must be specially informed of any possible hazards.
1. Open the carbon brush covers on the left-hand and right-hand sides of the motor.
2. Take note of how the carbon brushes are fitted and how the conductors are positioned. Remove
the worn carbon brushes from the diamond core drilling machine.
3. Fit the new carbon brushes, positioning them exactly the same as the old ones fitted previously.
Take care to avoid damaging the insulation on the indicator lead as you insert the brushes.
4. Screw on the carbon brush covers on the left- and right-hand side of the motor.
5. Run in the carbon brushes by letting the machine run under no load for at least 1 minute without
interruption.
After replacing the carbon brushes, the indicator lamp will go out after the machine has run for
approx. one minute.
English 23

7.3 Transport and storage
ATTENTION
Hazard due to low temperatures! Water finding its way into this product can result in damage and increases
the risk of electric shock.
▶ When temperatures drop below zero, check that no water remains in the machine.
▶ Open the water flow regulator before stowing away the diamond core drilling machine.
8 Troubleshooting
If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by
yourself, please contact Hilti Service.
8.1 The diamond core drilling machine is not in working order.
Malfunction Possible cause Action to be taken

The PRCD isn’t switched on. ▶ Check that the PRCD is
functioning and switch it on.
The service indicator shows Interruption in the electric supply. ▶ Plug in another electric tool or
nothing. appliance and check whether it
works.
▶ Check the plug connections,
supply cord, power supply line
and main supply fuse.
Water in the motor. ▶ Allow the diamond core drilling
machine to dry out completely
in a warm, dry place.
The carbon brushes are worn out. ▶ Replace the carbon brushes.
→ page 23
The service indicator lights.
The motor has overheated. ▶ Wait a few minutes until the
motor has cooled down or
The service indicator blinks. allow the diamond core drilling
machine to run under no load in
order to speed up the cooling
process. Switch the diamond
core drilling machine off and
then on again.
Overload error. ▶ Switch the diamond core drilling
machine off and then on again.
▶ Guide the diamond core drilling
machine straight and/or apply
less drilling pressure.
The diamond core drilling machine ▶ Use the TPS key to unlock the
has not been unlocked (machines diamond core drilling machine.
The theft protection indicator with optional theft protection sys-
blinks. tem).
8.2 The diamond core drilling machine is in working order

The carbon brush wear limit has ▶ Have the carbon brushes
almost been reached. The diamond replaced at the next opportunity.
The service indicator lights. core drilling machine will continue
to run for a few hours until it shuts
down automatically.
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The carbon brushes have been ▶ Run in the carbon brushes by
changed and must be run in. letting the machine run under
The service indicator lights. no load for at least 1 minute
without interruption.
The diamond core drilling Supply network fault – undervolt- ▶ Check whether other power
machine doesn’t achieve full age occurred. consumers are disrupting the
performance. power supply from the network
or generator.
▶ Check the length of the exten-
sion cord used.
The diamond core bit doesn’t The gear selector isn’t engaged. ▶ Operate the gear selector until
rotate. it engages.
The diamond core bit has become ▶ Guide the diamond core drilling
jammed in the hole. machine in a straight line.
▶ Use an open-end wrench to
release the core bit: Disconnect
the supply cord plug from
the power outlet. Grip the
diamond core bit with a suitable
open-end wrench close to the
connection end and release the
diamond core bit by rotating it.
▶ If using a drill stand: Turn the
hand wheel and try to release
the diamond core bit by moving
the carriage up and down.
The rate of drilling progress Maximum drilling depth has been ▶ Remove the core and use a core
decreases. reached. bit extension.
The core is stuck in the core bit. ▶ Remove the core.
Wrong core bit specification for the ▶ Select a more suitable diamond
base material. core bit specification.
High steel content (indicated by ▶ Select a more suitable diamond
clear water containing metal cut- core bit specification.
tings).
The diamond core bit is defective. ▶ Check the diamond core bit
for damage and replace it if
necessary.
Wrong gear selected. ▶ Select the right gear.
Contact pressure is too low. ▶ Increase the contact pressure.
The machine has too little power. ▶ Select the next lower gear.
The diamond core bit is polished. ▶ Sharpen the diamond core bit
by drilling into a sharpening
plate.
The water flow rate is too high. ▶ Reduce the water flow rate
by adjusting the water flow
regulator.
The water flow rate is too low. ▶ Check the water supply to the
diamond core bit respectively
increase the water flow rate by
adjusting the water regulator.
The carriage lock is engaged. ▶ Release the carriage locking
mechanism.
Dust is hindering drilling progress. ▶ Use a suitable dust removal
system.
The hand wheel can be The shear pin is broken. ▶ Replace the shear pin.
turned without resistance.
English 25

The diamond core bit cannot The core bit connection end or ▶ Clean and grease the connec-
be fitted into the chuck. chuck is dirty or damaged. tion end and/or the chuck or
replace these parts.
Water escapes at the water The water pressure is too high. ▶ Reduce the water pressure.
swivel or gear housing.
Water escapes at the chuck The diamond core bit isn’t securely ▶ Tighten the diamond core bit
during operation. tightened in the chuck. securely.
▶ Remove the diamond core bit.
Rotate the diamond core bit
approx. 90° about its own axis.
Refit the diamond core bit.
The core bit connection end / ▶ Clean and grease the connec-
chuck is dirty. tion end and/or the chuck.
The seal at the chuck or at the ▶ Check the seal and replace it if
connection end is defective. necessary.
No water is flowing. The filter or water flow indicator is ▶ Remove the filter or water flow
blocked. indicator and flush it through.
The drilling system has too The diamond core bit isn’t securely ▶ Tighten the diamond core bit
much play. tightened in the chuck. securely.
▶ Remove the diamond core bit.
Rotate the diamond core bit
approx. 90° about its own axis.
Refit the diamond core bit.
The core bit connection end / ▶ Check the connection end and
chuck is defective. chuck and replace them if
necessary.
The carriage has too much play. ▶ Adjust the play between the rail
and carriage. → page 15
Screws / bolts on the drill stand are ▶ Check the security of screws
loose. / bolts on the drill stand and
tighten them if necessary.
The drill stand is inadequately fas- ▶ Fasten the drill stand more
tened. securely.
9 Disposal
Most of the materials from which Hilti tools and appliances are manufactured can be recycled. The
materials must be correctly separated before they can be recycled. In many countries, your old tools,
machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti representative
for further information.
▶ Do not dispose of power tools, electronic equipment or batteries as household waste!
10 Manufacturer’s warranty
▶ Please contact your local Hilti representative if you have questions about the warranty conditions.
26 English

Hilti = registered trademark of Hilti Corp., Schaan 20181214

Hilti DD 150-U Core Drill

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DD 150-U English

Printed: 05.02.2019 | Doc-Nr: PUB / 5069533 / 000 / 04

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1.1 About this documentation

1.2 Explanation of symbols used

1.2.2 Symbols in the documentation

Read the operating instructions before use.

Instructions for use and other useful information

Dealing with recyclable materials

Do not dispose of electric equipment and batteries as household waste

1.2.3 Symbols in the illustrations

1.3 Symbols on the product

Printed: 05.02.2019 | Doc-Nr: PUB / 5069533 / 000 / 04

Wear a hard hat

Wear ear protection

Wear protective gloves

Wear protective footwear

Wear light respiratory protection

Read the operating instructions before use

1.3.2 Status indicator

Theft protection indicator

Drilling performance indicator

1.3.3 Product-dependent symbols

Do not transport by crane

Equipped with theft protection system

Rated speed under no load

Revolutions per minute

Wireless data transfer

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On the diamond core drilling machine

1.5 Product information

1.6 Declaration of conformity

2.1 General power tool safety warnings

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Printed: 05.02.2019 | Doc-Nr: PUB / 5069533 / 000 / 04

2.2 Diamond drill safety warnings

2.3 Additional safety instructions

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Printed: 05.02.2019 | Doc-Nr: PUB / 5069533 / 000 / 04

3.1 Parts of the tool and operating controls

Diamond core drilling machine

Printed: 05.02.2019 | Doc-Nr: PUB / 5069533 / 000 / 04

Z Grip ~ Leveling indicator

L Star handle Y Seal

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3.5 Drilling performance indicator

3.6 Service indicator

3.7 Items supplied

4.1 Product properties

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4.2 Ideal distance of the mark from the hole center

Anchor base plate 10.6 in

4.3 Rated voltage

4.4 Using extension cords

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4.5 Core bit diameter

1st gear 2nd gear 3rd gear

4.6 Use of the machine with various items of equipment