Demag DC-Pro Brochure
Demag DC-Pro Brochure
Demag DC-Pro Brochure
Demag:
inal
The orig
Demag DC chain hoists meet all the requirements of state-of-the-art hoist units, such
as high productivity, efficiency, safety and reliability, and give you the certainty of a
secure long-term investment. We develop and produce materials handling solutions
for all industries and companies of all sizes, from small workshops to major industrial
corporations.
Gearbox
04
Reliable Demag quality Service-friendly
▪▪ High-strength, robust cylindrical-rotor motor with ▪▪ Simple and rapid maintenance and repair of
fan and separate magnet brake individual components thanks to the modular
▪▪ Reliable operation from –20 °C to +45 °C chain hoist design – cuts any downtime to a
without any reduction in the duty factor minimum
▪▪ Operation also possible up to 60 °C and more ▪▪ Elapsed operating time counter, status and error
▪▪ Excellent surface protection message display
▪▪ IP 55 enclosure ensures high level of protection ▪▪ Diagnostics interface (IDAPSY): read out and
against moisture and dust penetration manage specific data
▪▪ Service cover: everything in one place – rapid
Simple commissioning and optimum access for commissioning and service
ergonomics ▪▪ Reduced downtimes as the entire chain drive can
▪▪ Plug & Lift and Plug & Drive – plug-in electric be replaced without dismantling motor or
connections gearbox parts
▪▪ Length of control cable or position of control
pendant can be adjusted without the need for
any wiring
▪▪ Folding suspension bracket ensures easy
attachment of the chain hoist to its trolley
▪▪ Ergonomic DSC and DSE control pendants with
gentle actuation force
▪▪ Infinitely variable adjustment of trolleys to the
flange width
39044-2
39045
39241-26
Chain drive that is easy to assemble Display for elapsed operating time counter and
operating statuses
05
39904-11
40056-5
Up to 180 m hook path for the Design suitable for foodstuffs industry
maintenance of wind turbines
Universal application
Your application is decisive – whether for
maintenance hoist units that are rarely used or
three-shift production, we have the right chain
hoist to meet your needs.
06
The right DC chain hoist
to suit your application
07
Details that matter
Overview of components
Gearbox
▪▪ Maintenance-free for up to 10 years
▪▪ 20% longer service life compared with
FEM 2m, with a service life of 1,900 full
load hours due to FEM group of
mechanisms classification Demag 2m+
▪▪ Reduced operating noise and smooth
operation thanks to helical gearing in all
gearbox stages
Controls
▪▪ 24 V contactor control
▪▪ Elapsed operating time counter
▪▪ Operating limit switches (upper/lower for
DC-Pro)
▪▪ DC 16/25 sizes fitted with geared limit
switches as operating limit switches with
four contacts for fast-to-slow and final
cut-off
Alternatively
▪▪ Infinitely variable inverter control
▪▪ Conventional direct and contactor
controls
Brake
▪▪ Maintenance-free for up to 10
years (up to 5 years for DC-Pro
size 10–25)
▪▪ No brake adjustment required
▪▪ Short and gentle run-on paths
▪▪ The brake is impervious to poor
weather and operating Slipping clutch
conditions (enclosure features ▪▪ Maintenance-free for up to 10 years
double encapsulation) ▪▪ Brake arranged in front of the slipping clutch
in the load-bearing arrangement
▪▪ Reliable protection against extreme overload
▪▪ Harmful continuous slipping eliminated
thanks to speed monitoring
08
Housing
▪▪ Tough and weight-saving aluminium housing of
Suspension bracket compact and modern industrial design
Articulated suspension, small hook dimension C for ▪▪ UV-resistant powder-coated finish, insusceptible
optimum headroom to knocks and scratches
Chain drive
▪▪ The chain drive consists of highly wear-resistant
materials for a long service life, suitable for
foundry applications as standard
▪▪ Quick and easy replacement of the entire chain
drive without the need to remove the motor or
housing parts
09
Safety Minimum load sway
▪▪ Low-voltage control pendant thanks ▪▪ Smooth cross-travel starting and
to 24 V contactor control system braking motions for low-sway load
▪▪ Safety-related functions satisfy at handling
least Performance Level c and ▪▪ Speeds and acceleration/braking
Category 2 to EN ISO 13849-1 rates can be modified by means of
the control pendant, if required
10
Demag DCM-Pro Manulift
Ergonomic single-handed load handling
The DCM-Pro Manulift was developed for handling loads quickly and safely with only
one hand. It can be used for universal operation at any workplace. The DCM-Pro is
based on the lifting unit of the DC-Pro chain hoist and the DSM-C control unit which is
connected to it by a helical cable. Thanks to the control unit which is rigidly connected
to the load handling attachment for right and left-handed operation, the operator only
needs one hand to operate the chain hoist and guide the load.
40050-12
39225
20119
36514
Load hook Slewing load hook Open hook PGS parallel gripper
250 kg 250 kg 125 kg 125 kg
20117
38919-8
Load hook adapter
20118
up to 250 kg
38919-7
Coupling pin Load hook adapter with
connected PGS shaft
38922
gripper
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PGS parallel gripper system
Firmly holding loads up to 125 kg
37452-10
PGS shaft grippers
Various shaft grippers are available which can be
adapted to different shaft types and applications by
changing the gripper jaws. When fitted with a
shaft support, they can be used to pick up shafts
with various diameters or an unknown centre of
gravity. This significantly improves the safety of
handling tasks that, until now, have always
involved a certain risk.
39229-1
13
T87A8283
T87A8286
DCS-Pro – variable lifting speeds
%
Lifting speed
Lifting speed
Vrated Vmax
14
Infinitely variable speed control –
for even more precise and faster handling
Demag chain hoists with variable speed control ▪▪ Variable speed control over the entire load
offer outstanding benefits: valuable and sensitive spectrum
parts can be moved and positioned more gently ▪▪ Creep lifting speed from 0.04 m/min
and carefully. Installation and positioning processes ▪▪ Gentle starting and precise positioning thanks to
can be controlled with greater precision. And particularly fine control
almost double the lifting speed can be achieved in ▪▪ Pro-Hub: up to 90% higher nominal speed for
the partial load range thanks to the Pro-Hub partial load operations
function (see diagram). ▪▪ Automatic switchover to slow lifting speed
before the limit positions are reached
Variable-speed DCS chain hoists guarantee high ▪▪ Sensitive control and optimum control pendant
efficiency and safety in working processes. The ergonomics
entire control system and frequency inverter are ▪▪ Acceleration and braking ramps for low load
integrated beneath the electrical equipment cover vibration
as a compact modular sub-assembly. ▪▪ If required, parameters for the lifting speed,
acceleration and braking ramp can be easily
In comparison with the DC-Pro with two hoist modified via the control unit
speeds, variable-speed Demag DCS-Pro chain hoists ▪▪ Increased safety thanks to motor temperature
offer you the following benefits: monitoring
▪▪ E 11 to E 34 travel drives for variable cross-travel
speeds in connection with DCS
Precise positioning
39953-44
15
Many options to meet your individual
requirements
Select additional options from the comprehensive chain hoist product range to match
your application needs, such as:
41428-1
41426-1
41427
Conventional direct controls or contactor controls can be used as an alternative to electronic control.
The DC-FC variant can be supplied for control by means of an external frequency inverter. (Some
function characteristics of the electric controls do not apply here.)
39719-1
41434
41435
Geared limit switch with up to 8 External connector for the power External connector for the
contacts for cut-off at predefined supply control cable
positions
39496-1
39498-1
41432
41436
Cross-type limit switches for Suspensions: suspension hook or Safety hook, stainless steel hook
travel motion cut-off chain hoist parallel to runway
16
Special solutions
39799-6
▪▪ Cold climate applications down to – 40 °C
39778
39329-2
▪▪ Pulse generator
17
Wireless control units – radio controls
Wherever radio control systems are used to control cranes and hoists, you can benefit
from much greater flexibility than with wire-connected controls.
Improved ergonomics, greater safety thanks to the variable distance to the load and,
ultimately, higher productivity are among the outstanding benefits offered by radio
control systems.
39604-1
39233-2
axes (DRC-DC 10) can be controlled with the two
hand-held transmitters.
DRC-DC 6 hand-held DRC-DC 10 hand-held
The small receiver can be used in various transmitter transmitter
installation configurations – depending on the size
of the chain hoist. Pre-assembled cables facilitate
fast and easy connection.
39741-2
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DRC-MP radio control
The Demag DRC-MP multi-purpose radio control
system can be used as an alternative to the
DRC‑DC system for the following applications:
▪▪ For variable control of DCS-Pro with up to three
motion axes
▪▪ For installations with two crabs, switchover via F1
or F2 function keys
▪▪ For use of up to three digital feedback channels
to display status information (select crab 1/2) or 39487-1-1
warning information
The DRC-MP radio control system gives you the DRC-J joystick transmitter
choice between the DRC-10 variable-speed key-
actuated transmitter and the DRC-J variable-speed
joystick transmitter, which can be practically carried
on a strap over your shoulder.
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40793-1
40791-4
39745-6
39415-2
40794-1
40790-1
DSC DSK DST-3 DST-7 DST-9 DSE-10
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40348-1
Car bodies being transported by two mechanically synchronised chain lead-offs on an LDC-D
21
Push-travel trolleys
39136-1
Clamp-type buffers
KPA/KPT clamp-fitted buffers are the ideal
solution to limit travel and match DC trolleys.
They can be bolted to sloping and parallel
I-beam girders quickly and easily.
Power supply
KBK 25 trailing cable can be used as a power
39032-1
22
Electric-travel trolleys
39164-3
23
Travelling hoist variants
Low-headroom design
The particularly compact KDC travelling hoist offers
extremely low headroom for optimum utilisation of
the hook path. The KLDC travelling hoist for big
bags with an extended distance between hooks
can be used for large load spreaders.
40618-3
40017
Low-headroom travelling hoist for restricted space KLDC low-headroom travelling hoist with extended
hook lead-off (for big bags)
41405-8
24
Two chain lead-offs – mechanically LDC-D benefits:
synchronised ▪▪ Suitable for higher speeds
Double chain hoists that have two mechanically ▪▪ Longer chain service life thanks to reduced
synchronised chain lead-offs are particularly suited polygon effect since there are no additional
for handling long materials and for spreader chain return sprockets
operation. LDC-D or KLDC-D variants can be
supplied. KLDC-D benefits:
▪▪ C-dimension advantage as for low-headroom
units
40928-7
40507-2
LDC-D double chain hoist with connecting shaft KLDC-D double chain hoist: low-headroom design,
2/4 lead-off position
43471945
KLDC-D double chain hoist: low-headroom design, 2/4 and 4/5 lead-off position
25
Two chain lead-offs – tandem
operation
Two chain hoists can be used in tandem as an
alternative to mechanically synchronised double
chain hoists for transporting long materials and car
bodies, etc.
▪▪ Parallel control from one control point
▪▪ Tandem control (not synchronised control) for
safe operation as a group according to
DIN EN 15011
▪▪ Individual chain hoists can be controlled by
means of a selector switch
41424-19
Handling suspended loads above workers in a zinc coating shop according to BGV D8+ with two
26 double chain hoists operating in tandem
40974-36
39411-4
Perfect combination –
Demag KBK light crane system
with steel and aluminium profile sections
Interlinking production processes, serving Whether for industrial, retail or service facilities, for
machinery, moving materials – all handling and individual workplaces, linear transport or area-
transport tasks have one thing in common: loads serving crane applications – installations from the
not only have to be lifted and lowered, horizontal KBK crane construction kit make it possible to
motions are also required. achieve highly effective, non-accumulating
transport processes to meet specific requirements.
Overhead materials handling solutions enable you
to gain valuable production and storage space.
40665-2
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Ergonomic operating sequences can be With more than 50 years of experience with light
implemented thanks to the very good trolley crane systems, our crane construction kit provides
running characteristics and the low deadweight of for safe and reliable material flow in virtually all
the installations. Reduced loads result in lower industries. Made of standardised products
absenteeism due to illness and greater employee manufactured in large series, our components offer
satisfaction. high operating reliability and a long service life.
40455-9
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Demag slewing jib cranes –
efficient workplace units
Demag slewing jib cranes ensure that all types of workpieces can be lifted and
transported quickly and easily and deposited gently and precisely. They provide
handling performance at machine tools and assembly stations, as well as in outdoor
storage yards and on loading ramps.
40172-5
39667-2
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Universal cranes
40045-1
Load capacity: 1 t to 5 t
Span dimension: up to approx. 18 m Minimum travelling chain hoist approach dimen-
Long-travel speed: up to 10/40 m/min sions thanks to suspension crane end carriage
based on DC chain hoist trolleys
Hoist units which are usually subject to load 2 * avg. hook path * no. of cycles/h* working time/day
medium loads but frequently Operating =
time per day 60 * lifting speed
to maximum loads.
2 * 4 * 20 * 8
Operating = 2.66 hours
Operating time time/day = 60 * 8
Load capacity Chain hoist Hook path Lifting speed Group of Reeving Weight
from at 50 Hz at 60 Hz mechanisms
[kg] Type/size FEM / ISO [kg]
[m] [m/min] [m/min]
80 4m / M7
DC-Com 1 8/ 2 9.6 / 2.4
100 / 125 3m / M6
21
160 3m / M6
DC-Com 2 6/ 1.5 7.2 /1.8
200/250 2m / M5
1/1
315 3m / M6
DC-Com 5 4 4.5/ 1.1 5.4/1.3 27
400 / 500 2m / M5
630 3m / M6
DC-Com 10 4 / 1 4.8/ 1.2 47
800 / 1.000 2m / M5
1,250 3m / M6
DC-Com 10 4 /1 4.8/ 1.2 2/1 63
1,600 / 2,000 2m / M5
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The chain hoist group of mechanisms is determined by the load spectrum and operating time.
Load spectrum Average operating time per working day in hours
L1 Light 2-4 4-8 8-16 more than 16
L2 Medium 1-2 2-4 4-8 8-16
L3 Heavy 0.5-1 1-2 2-4 4-8
L4 Very heavy 0.25-0.5 0.5-1 1-2 2-4
Group of mechanisms to DIN EN 14492 1Am 2m+ 3m 4m
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DC-Pro chain hoist with 2 lifting speeds and electronic control or conventional direct/contactor
control (DC/CC)
Load capacity Chain hoist Hook path Lifting speed Group of Reeving Weight
mechanisms
1)
DCM-Pro only with electronic control, 2) 2m+ corresponds to 1,900 hours at full load, 3) Chain drive FEM 1Am according to DIN EN 818-7,
4)
Chain drive FEM 2m according to DIN EN 818-7, 5) Chain drive FEM 1Cm according to DIN EN 818-7, 6) Chain drive FEM 1Bm according to DIN EN 818-7, 7) Chain drive FEM 3m
according to DIN EN 818-7,
8)
Only with operating limit switch for lifting motion
34
DCS chain hoist with variable lifting speed and integrated inverter control (DCS) or prepared for
customer’s own control system (FC)
Load capacity Chain hoist Hook path Lifting speed Group of Reeving Weight
at 50/60 Hz mechanisms
Min. – rated~ Max. ~ 8)
[kg] Type/size from [m] FEM / ISO [kg]
[m/min] [m/min]
DCMS:
DCMS-Pro 11)
80 DCS-Pro 1 5 DCRS:
DCRS-Pro 11)
2.8 & 4.3
100 DCS-Pro 1 5 0.15 – 30 30 4m / M7 25
DCMS:
DCMS-Pro 11)
125 DCS-Pro 1 5 DCRS:
DCRS-Pro 11)
2.8 & 4.3
160 DCS-Pro 2 5
DCS-Pro 10 0.06–6 11 54
800 3m / M6
0.11–12 22 59
DCS-Pro 15 4 0.08–8 15 4m / M7
4)
74
0.04–4 7 1Am 5)
/ M4 54
DCS-Pro 10 5
1,250 0.06–6 11 4m / M7 2/1 68
DCS-Pro 15 4 0.08–8 15 3m / M6
3)
1/1 74
DCMS/DCRS-Pro only with electronic control, 2) 2m+ corresponds to 1,900 hours at full load, 3) Chain drive FEM 1Am according to DIN EN 818-7,
1)
Chain drive FEM 2m according to DIN EN 818-7, 5) Chain drive FEM 1Cm according to DIN EN 818-7, 6) Chain drive FEM 1Bm according to DIN EN 818-7, 7) Chain drive FEM 3m
4)
according to DIN EN 818-7, 8) Max. lifting speed in the partial load range/without load
39040-1
40343
39313
39085
39029
www.demag-designer.com is the address where Suitable hoists and accessories can be selected
all important facts and data on Demag DC chain simply and reliably.
hoists can be found. This information and planning A practical and intuitive user interface ensures that
platform provides you with a comprehensive you find the right solution to meet your needs
product overview and contains all the data you quickly and easily.
need for project engineering. Various languages
can be selected. The Demag Internet ordering system at www.
demag-shop.com also makes it possible to order
You can also download 3D CAD drawings of your chain hoists and components immediately.
selected chain hoist and integrate them into your
design drawings.
Product selection
Product result
36
Online product configurator CAD geometry data
▪▪ Easy to use ▪▪ Configure 2D or 3D geometry data
▪▪ Specify products to meet your online in many file formats
needs ▪▪ 3D PDF for rapid view without CAD
▪▪ Save your configuration program
▪▪ Immediate results
▪▪ Online ordering via Demag Shop
Documentation
▪▪ Product description
Information available 24/7 ▪▪ Technical data
▪▪ Whenever you want ▪▪ Circuit diagrams
▪▪ Up-to-date information ▪▪ Documents
www.demag-designer.com
37
41161
Fast and reliable
www.demagshop.com
You can find our genuine Demag spare parts and Information available 24/7
everything you need for lifting and materials ▪▪ List and net prices
handling at www.demagshop.com. Use the ▪▪ Stock availability and delivery times
simple and user-friendly system to configure all ▪▪ Order history and consignment tracking
Demag products from spare parts to complete ▪▪ Demag Shop orders
crane installations. ▪▪ Also for all orders placed by conventional
methods
Direct order system access for ▪▪ Quotation history
▪▪ More than 16,000 ident. number parts for ▪▪ Access to our documentation system
products
▪▪ Product configuration to meet your individual
needs via our Demag Designer tools
41041-5
38
Service
We offer you a wide range of innovative services to cover the entire life cycle of your
installations. From a single source. And the same applies to cranes, hoists, load handling
attachments and related components of our Demag brand and to products supplied
by other manufacturers. Our goal is to enable you to concentrate fully on your core
business by giving you the certainty that your installations operate reliably, efficiently
and without any faults or malfunctions.
41310-1
Terex Material Handling
Terex MHPS GmbH is one of the world’s leading suppliers of
crane technology with Demag industrial cranes and crane
components. The core competence of the Terex Material
Handling business group lies in the development, design and
production of technically sophisticated cranes, hoists and
components and the provision of sales support and services
for these products. Terex Material Handling manufactures at
19 locations on five continents and reaches its customers
39750-9
www.demagcranes.com