Operating Instructions | EN

Inverter
Inverter i550-Cabinet

0.25 ... 132 kW

As easy as that.
Overview 1 Overview

Hardware overview of the inverter

PE connec on X100 Mains connec on/DC bus

X9 Relay output

X2xx Network Network status LEDs

X16 Interface
Diagnos c module
X20 Memory module

X3 Control terminals

IT-screws
X1 Safety module

X105 Motor connec on X109 PTC input

2 Operating Instructions i550-Cabinet

 Contents

Content
1 General information......................................................................................................4 7 Commissioning........................................................................................................... 18
1.1 Target group.................................................................................................................. 4 7.1 Keypad module........................................................................................................... 18
1.2 Application as directed................................................................................................. 4 7.1.1 Functions of the keys..................................................................................... 19
1.3 Device-specific standards and directives......................................................................4 7.1.2 Example of the keypad handling................................................................... 19
1.4 Relevant standards and directives for the operator......................................................4 7.1.3 Quick commissioning - terminal control........................................................ 19
1.5 Identification of the products....................................................................................... 5 7.1.4 Extended terminal control............................................................................. 20
2 Safety instructions........................................................................................................5 7.2 Keypad control............................................................................................................ 20
2.1 Basic safety measures................................................................................................... 5 7.3 Commissioning with the EASY Starter.........................................................................20
2.2 Layout of warning notices............................................................................................. 6 7.4 The most important parameters at a glance...............................................................21
2.3 Residual hazards.......................................................................................................... 6 7.4.1 Group 0: Favorites......................................................................................... 21
7.4.2 Group 2: Basic setting.................................................................................... 26
3 Technical data...............................................................................................................7
7.4.3 Group 3: Motor control................................................................................. 26
3.1 Standards and operating conditions.............................................................................7
7.4.4 Group 7: Additional functions....................................................................... 26
3.2 Connection to the IT system......................................................................................... 7
8 Troubleshooting.......................................................................................................... 27
4 Mechanical installation................................................................................................8
8.1 Error message............................................................................................................. 27
4.1 Dimensions and assembly............................................................................................. 8
8.2 Reset error.................................................................................................................. 27
5 Electrical installation.....................................................................................................9 8.3 Error codes.................................................................................................................. 28
5.1 General overview of the connections...........................................................................9 8.4 LED status................................................................................................................... 30
5.2 EMC-compliant installation........................................................................................... 9
9 Further documents..................................................................................................... 30
5.3 Control terminals........................................................................................................ 10
5.4 Relay output................................................................................................................ 10 10 Disposal...................................................................................................................... 30
5.5 PTC input..................................................................................................................... 10 11 Glossary...................................................................................................................... 30
5.6 1-phase mains connection 120 V................................................................................11
5.7 1-phase mains connection 230/240 V........................................................................12
5.8 3-phase mains connection 230/240 V........................................................................13
5.9 3-phase mains connection 400 V................................................................................14
5.10 3-phase mains connection 480 V................................................................................16
6 Initial switch-on.......................................................................................................... 18

Operating Instructions i550-Cabinet 3

General information

1 General information 1.4 Relevant standards and directives for the operator
Please read this documentation carefully before installing the inverter and observe the safety Application as directed
instructions! • If the product is used in accordance with the technical data, the drive systems comply
This document only includes the most frequently asked questions and presents them in a with the EN 61800-3 categories.
simplified form for a better overview. Detailed technical and functional explanations can be • The inverter may only be used commercially or professionally as defined by
found in the comprehensive product documentation. EN 61000-3-2.
The complete documentation, further information and tools regarding Lenze products can be • The test voltage for insulation resistance tests between a control potential of 24 V and PE
found on the Internet: http://www.Lenze.com must be measured in accordance with EN 61800-5-1.
1.1 Target group • The cables must be installed in accordance with EN 60204-1 or US National Electrical
Work on the product must only be carried out by qualified personnel. The personnel must Code NFPA 70 / Canadian Electrical Code C22.1.
be qualified in accordance with the IEC 60364 or CENELEC HD 384. Qualified personnel are Commissioning
persons who have the following knowledge and experience: • Commissioning or starting the operation as directed of a machine with the product is pro-
• They are familiar with the installation, mounting, commissioning, and operation of elect- hibited until it has been ensured that the machine meets the regulations of the Machine-
rical and electronic modules. ry Directive (2006/42/EC) and the standard EN 60204-1.
• They have the corresponding qualifications for their work. • Commissioning or starting the operation as directed is only permissible if the EMC Directi-
• They know and can apply all regulations for the prevention of accidents, directives, and ve 2014/30/EU is complied with.
laws applicable at the place of use.
1.2 Application as directed
The product is designed for the installation into electrical systems or machinery.
The i500 product family is designed for the power range of 0.25 ... 132 kW. The inverter i550
is suitable for conveyor and travelling drives, pumps, fans, winders, lifting systems and many
other machine tasks. The inverter is not to be used as a household appliance, but for com-
mercial or professional purposes only.
The inverter is not a machine in terms of the Machinery Directive.
1.3 Device-specific standards and directives
• The product meets the protection requirements of the Low-Voltage Directive
2014/35/EU.
• The harmonized standard EN 61800-5-1 is used for the inverters.

4 Operating Instructions i550-Cabinet

 Safety instructions

1.5 Identification of the products 2 Safety instructions

I 5 5 A E xxx x 1 x x x x xxxx 2.1 Basic safety measures
Product type Inverter I Disregarding the following basic safety measures may lead to severe personal injury and
Product family i500 5 damage to property!
Product i550 5 • The product:
Product generation Generation 1 A
• must only be used as directed.
Mounting type Control cabinet mounting E
Rated power [hp] 0.33 hp 125 • must never be commissioned if they display signs of damage.
(examples) 10 hp 275 • must never be technically modified.
125 hp 390 • must never be commissioned if they are not fully mounted.
150 hp 411
• must never be operated without required covers.
Mains voltage and 1/N/PE AC 120 V A
connection type 3/PE AC 230/240 V B • must only be disconnected from the installation in de-energized condition.
(examples) • Connect/disconnect all pluggable terminals only in de-energized condition.
Motor connections Single axis 1
Integrated functional Without safety function 0
• Carry out insulation resistance tests between 24-V control potential terminals and PE.
safety Basic Safety STO A The maximum test voltage must not exceed 110 V DC.
Degree of protection IP20, coated V The safety measures are the condition for safe and trouble-free operation and the achieve-
Interference suppres- Without 0 ment of the specified product features.
sion Integrated RFI filter 1 The procedural notes and circuit details given in this document are suggestions and their
Application Default parameter setting: Region 1 transferability to the respective application has to be checked. The manufacturer does not
US (60-Hz networks)
take responsibility for the suitability of the process and circuit proposals.
Design types Standard I/O without network 000S
(examples) Application I/O without network 001S The product may cause EMC interferences. The operator is responsible for executing the
interference suppression measures.

Operating Instructions i550-Cabinet 5

Safety instructions

2.2 Layout of warning notices 2.3 Residual hazards

Safety instructions protect against injury to persons or damage to property. The measures The user must take the residual hazards mentioned into consideration in the risk assessment
described for the prevention of hazards must be complied with. for his/her machine/system.
If the above is disregarded, this may result in injuries to persons and material damage!
DANGER Product
Observe the warning labels on the product!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
Icon Description
result in severe irreparable injury and even death.
Electrostatic charge
Before working on the product, the staff must ensure to be free of electrostatic charge.

WARNING
Electrical voltage
Indicates an extremely hazardous situation. Failure to comply with this instruction may Before working on the product, check if no voltage is applied to the power terminals!
result in severe irreparable injury and even death. After mains disconnection, the power terminals carry the hazardous electrical voltage
given on the product!

High leakage current

CAUTION Implement fixed installation and PE connection!

Indicates a hazardous situation. Failure to comply with this instruction may result in slight
to medium injury.
Hot surface
Use personal protective equipment or wait until the device has cooled down!

NOTE

Indicates a material hazard. Failure to comply with this instruction may result in material Motor
damage. In the event of a short circuit of two power transistors, a residual movement of up to 180°/
number of pole pairs on the motor may occur (e.g. 4-pole motor): residual movement max.
180 °/2 = 90°).

6 Operating Instructions i550-Cabinet

 Technical data

3 Technical data 3.2 Connection to the IT system

3.1 Standards and operating conditions
Conformities CE 2014/35/EU, 2014/30/EU NOTE
EAC TR TC 004/2011, TP TC 020/2011
RoHS 2 2011/65/EU Electrical voltage
Approvals CULUS UL 61800-5-1, CSA 22.2 No. 274
Internal components have earth/ground potential if the IT screws are not removed.
Energy efficiency Class IE2 EN 50598-2
Degree of protection IP20 EN 60529 (except in wire range of terminals) The monitoring devices of the IT system will be triggered.
NEMA 250 (type 1 protection against accidental ► Before connection to an IT system be absolutely sure to remove the IT screws.
contact only)
Open type Only in UL-approved systems
Power systems TT, TN Voltage against earth: max. 300 V
IT Apply the measures described for IT systems!
Mains switching 3 x within one minute possible
Operation with residual current circuit Up to 4 kW 30 mA, above this 300 mA
breaker
(optional)
(120-V network and 230-V network)
Operation with residual current circuit Up to 4 kW 30 mA, above this 300 mA
breaker
(optional)
(400-V network)
Cable length without EMC category max. 100 m (≤ 5.5 kW max. 50 m)
Cable length for EMC Category C2 max. 20 m (≤0.37 kW max. 15 m)
Category C3 max. 35 m (≤0.37 kW max. 15 m)
Switching frequencies 2, 4, 8, 16 kHz. The rated output currents apply at
45 °C and switching frequencies of 2 and 4 kHz, and
at 40 °C and switching frequencies of 8 and 16 kHz
Ambient temperature 55 °C (derating of 2.5 %/ °C above 45 °C)
Max. output frequency 0 Hz ... 599 Hz
Overload capacity 200 % for 3 s; 150 % for 60 s
(120-V network and 230-V network)
Overload capacity
(400-V network)
200 % for 3 s; Heavy Duty: 150 % for 60 s;
Light Duty: 125 % for 60 s TX10
TX10

Operating Instructions i550-Cabinet 7

Mechanical installation

4 Mechanical installation
4.1 Dimensions and assembly
Rated power
[kW]
Weight
[kg]
H B T
[mm] [mm] [mm] [mm]
H1 X/Y [screws + hole
spacing]
E1
[mm]
E2
[mm]
X X

E1
1-phase mains connection 120 V; without integrated RFI filter
I55AExxxA 0.25 ... 0.37 1 180 60 130 190 1/1 - M5 50 50
I55AExxxA 0.75 ... 1.1 1.35 250 60 130 260 1/1 - M5 50 50
1-phase mains connection 230/240 V; with integrated RFI filter
I55AExxxB 0.25 ... 0.37 0.8 155 60 130 165 1/1 - M5 50 50
I55AExxxB 0.55 ... 0.75 1 180 60 130 190 1/1 - M5 50 50
I55AExxxB 1.1 ... 2.2 1.35 250 60 130 260 1/1 - M5 50 50
1-/3-phase mains connection 230/240 V; without integrated RFI filter
I55AExxxD 0.25 ... 0.37 0.8 155 60 130 165 1/1 - M5 50 50
I55AExxxD 0.55 ... 0.75 1 180 60 130 190 1/1 - M5 50 50
I55AExxxD 1.1 ... 2.2 1.35 250 60 130 260 1/1 - M5 50 50

H1
I55AExxxC

H
4 ... 5.5 2.1 250 90 130 260 1/1 - M5 50 100
3-phase mains connection 400 V ... Heavy Duty; with integrated RFI filter
I55AExxxF 0.37 0.8 155 60 130 165 1/1 - M5 50 50
I55AExxxF 0.55 ... 0.75 1 180 60 130 190 1/1 - M5 50 50
I55AExxxF 1.1 ... 2.2 1.35 250 60 130 260 1/1 - M5 50 50
I55AExxxF 3 ... 5.5 2.1 250 90 130 260 2/2 30 M5 50 100
I55BExxxF 3 ... 4 1.35 250 60 130 260 1/1 - M5 50 50
I55AExxxF 7.5 ... 11 3.7 276 120 130 285 2/2 60 M5 50 100
I55AExxxF 15 ... 22 10.3 347 204.5 222 343 2/2 180 M6 50 100
I55AExxxF 30 ... 45 17.2 450 250 230 496 2/2 210 M8 95 120
I55AExxxF 55 ... 75 24 536 250 265 596 2/2 210 M8 95 260
I55AExxxF 90 ... 110 35.6 685 258 304 748 2/2 210 M8 95 260
3-phase mains connection 400 V - Light Duty; with integrated RFI filter
I55AExxxF 4 ... 7.5 2.3 250 90 130 260 2/2 30 M5 50 100 B
I55BExxxF

E2
3 ... 4 1.35 250 60 130 260 1/1 - M5 50 50
I55AExxxF 11 ... 15 3.7 276 120 130 285 2/2 60 M5 50 100
I55AExxxF 18.5 ... 30 10.3 347 204.5 222 343 2/2 180 M6 50 100
I55AExxxF 37 ... 55 17.2 450 250 230 496 2/2 210 M8 95 120
I55AExxxF 75 ... 90 24 536 250 265 596 2/2 210 M8 95 260 H: Device height X/Y: Number of top/bottom fixings
I55AExxxF 110 ... 132 35.6 685 258 304 748 2/2 210 M8 95 260 B: Device width (Y not visible in the illustration)
T: Device depth X - X: Hole spacing over center of device
H1: Hole dimension for top/bottom fixing E1: Top mounting clearance
E2: Bottom mounting clearance

8 Operating Instructions i550-Cabinet

 Electrical installation

5 Electrical installation 5.2 EMC-compliant installation

5.1 General overview of the connections The drive system (inverter and drive) meet the EMC Directive 2014/30/EU if they are instal-
led according to the guidelines of CE-typical drive systems.
The connection diagram is considered exemplary for all voltage and power classes. Deviating
mains connection diagrams can be found in the corresponding chapters. The structure in the control cabinet must support the EMC-compliant installation with shiel-
L1 ded motor cables.
L2
L3
3/N/PE • Please use sufficiently conductive shield connections.
N AC 400 V
PE • Connect the housing with shielding effect to the grounded mounting plate with a surface
F1
1/N/PE
as large as possible, e. g. of inverters and RFI filters.
Q1
AC 170 V ... 264 V • Use central earthing points.
45 Hz ... 65 Hz
The following figure shows an effective wiring with shielding on the control cabinet wall.
A Shield connection for control connections
B Control cable
C Electrically conductive mounting plate
D Shield clamps
L2/N
X100

X9
L1

L3

COM
NC
NO

E Low-capacitance motor cable

(C-core/core/C-core/shield
< 75/150 pF/m ≤ 2.5 mm²;
AC 240 V
3A
C-core/core/C-core/shield
< 150/300 pF/m ≥ 4 mm²)
Mains connec on Relay output Control terminals
A
+24 V +10 V
10 mA

100 mA

Motor connec on PTC or Safety STO

E B
thermal
4.4k

4.4k

4.4k

4.4k

4.4k

contact D C
24E

DO1

DI1

DI2

DI3

DI4

DI5
GND

Alternatively, the motor cable can be shielded on an optional motor shield plate.
X105

X109

GND

GND

AO1
Rb1
Rb2

10V

24V
24E

AI1

AI2
SIA

SIB
GS
X1

X3
T1
T2
W

+
U
V

" " "

1k ... 10k
0 ... 10 V

DC 24 V SELV/PELV
J (+19.2 … +28.8 V) DI3 DI4
J

M S1
+ 3~

Operating Instructions i550-Cabinet 9

Electrical installation

5.3 Control terminals 5.4 Relay output

Standard I/O The relay is not suitable for direct switching of an electromechanical holding brake.
Use a corresponding suppressor circuit in case of an inductive or capacitive load.
Input/output Terminal X3 Information
Digital inputs DI1, DI2, DI3, DI4, DI5 DI3/DI4 can be optionally used as frequency or encoder input. Inverter [kW] 0.25 ... 132 Relay output
HIGH-active/LOW-active switchable LOW = 0 ... +3 V, Connection Relay output X9
HIGH = +12 V ... +30 V

X9
COM
NC
NO
Connection type Pluggable screw terminal
Digital outputs DO1 Digital output (max. 100 mA for DO1 and 24-V output)
Min. cable cross-section mm² -
Analog inputs AI1, AI2 Can be optionally used as voltage input or current input.
Max. cable cross-section mm² 1.5
Analog outputs AO1 Can be optionally used as voltage output or current output.
Stripping length mm 6
24-V input 24E Input for mains-independent power DC supply of control electronics
(including communication). Max. 1 A Tightening torque Nm 0.2
AC 240 V
10-V output 10 V Primarily for the supply of a potentiometer (1 ... 10 kΩ). Tools required 0.4 x 2.5 3A
Max. 10 mA
24-V output 24 V Primarily for the supply of digital inputs. (Max. 100 mA for DO1 COM Common contact
and 24-V output) NC Normally-closed contact
Reference potential GND NO Normally-open contact
Connection system Pluggable spring Max. switching voltage/switching
terminal current
AC 240 V/3 A
Inverter [kW] 0.25 ... 132 DC 24 V/2 A
Connection Control terminals X3 DC 240 V/0.16 A
Connection type Pluggable spring terminal
Min. cable cross-section mm² -
Max. cable cross-section mm² 1.5 5.5 PTC input
Stripping length mm 9
In the default setting, the motor temperature monitoring is active! By default, a wire jumper
Tightening torque Nm -
is installed between the terminals T1 and T2.
Tools required 0.4 x 2.5
Before connecting a thermal sensor, remove the wire jumper.
Control terminals
Inverter [kW] 0.25 ... 132 PTC input
Front Connection PTC or thermal contact
24E

GND

DO1

DI1

DI2

DI3

DI4

DI5

row X109

X109
Back Terminal X109: T1
GND
GND

AO1
10V

24V

T1
T2
24E

AI1

AI2
X3

row Terminal X109: T2

Sensor types PTC single sensor
1k ... 10k
0 ... 10 V

PTC triplet sensor

DC 24 V SELV/PELV
DI3 DI4 Thermal contact
(+19.2 … +28.8 V) S1

10 Operating Instructions i550-Cabinet

 Electrical installation

5.6 1-phase mains connection 120 V Mains connection

Terminal data, 1-phase 120 V L2 3/N/P
L3
I55AxxxA I55AxxxA I55AxxxA I55AxxxA N AC 208 V ... 240 V
Inverter [kW] 0.25 ... 0.37 0.75 ... 1.1 0.25 ... 1.1 0.25 ... 1.1 PE
Connection Mains connection X100 PE connection Motor F1
connection X105 1/N/PE
Q1 AC 90 V ... 132 V
Connection type Pluggable screw terminal PE screw Pluggable screw
45 Hz ... 65 Hz
terminal
Min. cable cross-section mm² 1 1.5 1

X100
L1
L2/N
Max. cable cross-section mm² 2.5 6 6 2.5
Stripping length mm 8 10 8
Tightening torque Nm 0.5 0.7 2 0.5 L2 2/N/PE
Tools required 0.5 x 3.0 0.6 x 3.5 Torx 20 0.5 x 3.0 N AC 208 V ... 240 V
PE
Fusing data F1
Inverter [kW] 0.25 0.37 0.75 1.1 1/N/PE
Q1 AC 90 V ... 132 V
Rated output current (8 kHz) A 1.7 2.4 4.2 6
45 Hz ... 65 Hz
Max. output current (15 s) A 2.6 3.6 6.3 9
Operation without mains choke

X100
L1
L2/N
Rated mains current A 6.8 9.6 16.8 22.9
Fuse
Characteristic gG/gL or gRL Motor connection
Max. rated current A 16 16 25 25
Circuit breaker
Characteristic B

X105

Rb1
Rb2
Max. rated current A 16 16 25 25

W
U
V
Earth-leakage circuit breaker
1-phase mains connection ≥ 30 mA, type B

M
3~

Operating Instructions i550-Cabinet 11

Electrical installation

5.7 1-phase mains connection 230/240 V Mains connection

Terminal data, 1-phase 230/240 V L2 3/N/PE
L3
I55AxxxB I55AxxxA I55AxxxA I55AxxxA N AC 400 V
Inverter [kW] 0.25 ... 0.75 1.1 ... 2.2 0.25 ... 2.2 0.25 ... 2.2 PE
Connection Mains connection X100 PE connection Motor F1
connection X105 1/N/PE
Q1 AC 170 V ... 264 V
Connection type Pluggable screw terminal PE screw Pluggable screw
45 Hz ... 65 Hz
terminal
Min. cable cross-section mm² - - -

X100
L1
L2/N
L3
Max. cable cross-section mm² 2.5 6 6 2.5
Stripping length mm 8 10 8
Tightening torque Nm 0.5 0.7 2 0.5 L2 3/N/PE
L3
Tools required 0.5 x 3.0 0.6 x 3.5 Torx 20 0.5 x 3.0 N AC 208 V ... 240 V
PE
Fusing data F1
…
Inverter [kW] 0.25 0.37 0.55 0.75 1.1 1.5 2.2 F2 2/PE
Q1 AC 170 V ... 264 V
Rated output current (8 kHz) A 1.7 2.4 3.2 4.2 6 7 9.6
45 Hz ... 65 Hz
Max. output current (15 s) A 2.6 3.6 4.8 6.3 9 10.5 14.4
Operation without mains choke

X100
L1
L2/N
L3
Rated mains current A 4 5.7 7.6 10 14.3 16.7 22.5
Fuse
Characteristic gG/gL or gRL L2 2/N/PE
Max. rated current A 10 10 16 16 25 25 25 N AC 208 V ... 240 V
Circuit breaker PE
F1
Characteristic B …
F2 2/PE
Max. rated current A 10 10 16 16 25 25 25 Q1 AC 170 V ... 264 V
Earth-leakage circuit breaker 45 Hz ... 65 Hz
1-phase mains connection ≥ 30 mA, type B

X100
L1
L2/N
Motor connection

X105

Rb1
Rb2
W
U
V
M
3~

12 Operating Instructions i550-Cabinet

 Electrical installation

5.8 3-phase mains connection 230/240 V Mains connection

Terminal data, 3-phase 230/240 V L2 3/N/PE
L3
I55AxxxD I55AxxxD I55AxxxC I55AxxxX I55AxxxD I55AxxxC N AC 208 V ... 240 V
Inverter [kW] 0.25 ... 0.75 1.1 ... 2.2 4 ... 5.5 0.25 ... 5.5 0.25 ... 2.2 4 ... 5.5 PE
F1
Connection Mains connection X100 PE connection Motor connection X105 …
F3 3/PE
Connection type Pluggable screw terminal Screw terminal PE screw Pluggable screw Screw terminal
Q1 AC 170 V ... 264 V
terminal
45 Hz ... 65 Hz
Min. cable cross-section mm² - - -

X100

n.c.
n.c.
L1
L2
L3
Max. cable cross-section mm² 2.5 6 6 6 2.5 6
Stripping length mm 8 9 10 8 9
Tightening torque Nm 0.5 0.7 0.5 2 0.5 0.5
Tools required 0.5 x 3.0 0.6 x 3.5 0.6 x 3.5 Torx 20 0.5 x 3.0 0.6 x 3.5 L2 3/N/PE
L3
AC 208 V ... 240 V
Fusing data N
PE
F1
Inverter [kW] 0.25 0.37 0.55 0.75 1.1 1.5 2.2 4 5.5 …
Rated output current (8 kHz) A 1.7 2.4 3.2 4.2 6 7 9.6 16.5 23 F3 3/PE
Q1 AC 170 V ... 264 V
(Heavy Duty)
45 Hz ... 65 Hz
Max. output current (15 s) A 2.6 3.6 4.8 6.3 9 10.5 14.4 24.8 34.5
Rated output current A - - - - - - - - 20.6

X100
L1
L2/N
L3
(Light Duty)
Max. output current (15 s) A - - - - - - - - 24.8
Operation without mains choke Motor connection
Rated mains current A 2.6 3.9 4.8 6.4 7.8 9.5 13.6 20.6 28.8
Fuse

X105
Characteristic gG/gL or gRL

Rb1
Rb2
W
U
V
Max. rated current A 10 10 16 16 25 25 25 32 32
Circuit breaker
Characteristic B
Max. rated current A 10 10 16 16 25 25 25 32 32
Earth-leakage circuit breaker M
3-phase mains connection ≥ 30 mA, type B ≥ 300 mA, 3~

type B

Operating Instructions i550-Cabinet 13

Electrical installation

5.9 3-phase mains connection 400 V

Terminal data, 3-phase 400 V
I55AxxxF I55BxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55BxxxF I55AxxxF I55AxxxF I55AxxxF
Inverter [kW] 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 15 ... 22 0.37 ... 5.5 7.5 ... 11 15 ... 22 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 15 ... 22
Connection Mains connection X100 PE connection Motor connection X105
Connection type Pluggable screw Screw terminal PE screw Pluggable screw Screw terminal
terminal terminal
Min. cable cross-section mm² 1 1.5 1
Max. cable cross-section mm² 2.5 4 6 16 35 6 16 25 2.5 6 16 35
Stripping length mm 8 8 9 11 18 10 11 16 8 9 11 18
Tightening torque Nm 0.5 0.6 0.5 1.2 3.8 2 3.4 4 0.5 0.5 1.2 3.8
Tools required 0.5 x 3.0 0.6 x 3.5 0.6 x 4.0 0.6 x 5.5 Torx 20 PZ2 PZ2 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0 0.8 x 5.5
Fusing data/performance data
Inverter [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 Mains connection
Rated output current (8 kHz) A 1.3 1.8 2.4 3.2 3.9 5.6 7.3 9.5 13 16.5 23.3 32 40 47
(Heavy Duty) L2 3/N/PE
Max. output current (15 s) A 2 2.7 3.6 4.8 5.9 8.4 11 14.3 19.5 25 35 48 60 71 L3
N AC 400 V
Rated output current A - - - - - - - 8.8 11.9 15.6 23 28.2 38.4 48 PE
(Light Duty) F1
…
Max. output current (15 s) A - - - - - - - 11 14.3 19.5 23.6 35 48 60 F3 3/PE
Operation without mains choke Q1 AC 340 V ... 528 V
45 Hz ... 65 Hz
Rated mains current A 1.8 2.5 3.3 4.4 5.4 7.8 9.6 12.5 17.2 20 28.4 38.7 48.4 -
Fuse

X100
L1
L2
L3
+UG
-UG
Characteristic gG/gL or gRL
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 -
Circuit breaker Motor connection
Characteristic B
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 -

X105
Operation with mains choke

Rb1
Rb2
W
U
V
Rated mains current A 1.4 2 2.6 3 3.7 5.3 6.9 9 12.4 15.7 22.3 28.8 36 42
Fuse
Characteristic gG/gL or gRL
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 63
Circuit breaker M
Characteristic B 3~

Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 63

Earth-leakage circuit breaker
3-phase mains connection ≥ 30 mA, type B ≥ 300 mA, type B

In case of Light Duty above 15 kW and Heavy Duty above 22 kW, a mains choke must be used.

14 Operating Instructions i550-Cabinet

 Electrical installation

Terminal data, 3-phase 400 V Mains connection

I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF L2 3/N/PE
Inverter [kW] 30 ... 45 55 ... 75 90 ... 132 30 ... 75 90 ... 132 30 ... 45 55 ... 75 90 ... 132 L3
N AC 400 V
Connection Mains connection X100 PE connection Motor connection X105
PE
Connection type Screw terminal PE screw PE bolt Screw terminal F1
…
Min. cable cross-section mm² 1 1.5 1 F3 3/PE
Max. cable cross-section mm² 50 95 150 25 150 50 95 150 Q1 AC 340 V ... 528 V
Stripping length mm 19 22 28 16 - 19 22 28 45 Hz ... 65 Hz
Tightening torque Nm 4 10 18 4 10 4 10 18

X100
L1
L2
L3
+UG
-UG
Tools required Hexagon socket Hexagon socket Hexagon socket PZ2 Wrench size 13 Hexagon socket Hexagon socket Hexagon socket
5 6 8 5 6 8
Fusing data Motor connection
Inverter [kW] 30 37 45 55 75 90 110 132
Rated output current (Heavy Duty) A 61 76 89 110 150 180 212 -

X105

Rb1
Rb2
Max. output current (15 s) A 92 114 134 165 225 270 318 -

W
U
V
Rated output current (Light Duty) A 56.4 73.2 91.2 107 132 180 216 254
Max. output current (15 s) A 71 92 114 135 165 225 270 318
Operation with mains choke
Rated mains current A 54.9 68 80 99 135 168 198 -
Fuse M
3~
Characteristic gG/gL or gRL gR
Max. rated current A 80 100 125 160 16 300 300 300
Circuit breaker
Characteristic B
Max. rated current A 80 100 125 - - - - -
Earth-leakage circuit breaker
3-phase mains connection ≥ 300 mA, type B

In case of Light Duty above 15 kW and Heavy Duty above 22 kW, a mains choke must be used.

Operating Instructions i550-Cabinet 15

Electrical installation

5.10 3-phase mains connection 480 V

Terminal data, 3-phase 480 V
I55AxxxF I55BxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55BxxxF I55AxxxF I55AxxxF I55AxxxF
Inverter [kW] 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 15 ... 22 0.37 ... 5.5 7.5 ... 11 15 ... 22 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 15 ... 22
Connection Mains connection X100 PE connection Motor connection X105
Connection type Pluggable screw terminal Screw terminal PE screw Pluggable screw terminal Screw terminal
Min. cable cross-section mm² 1 1.5 1
Max. cable cross-section mm² 2.5 4 6 16 35 6 16 25 2.5 2.5 6 16 35
Stripping length mm 8 8 9 11 18 10 11 16 8 8 9 11 18
Tightening torque Nm 0.5 0.6 0.5 1.2 3.8 2 3.4 4 0.5 0.5 0.5 1.2 3.8
Tools required 0.5 x 3.0 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0 0.8 x 5.5 Torx key 20 PZ2 0.5 x 3.0 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0 0.8 x 5.5
Fusing data/performance data
Inverter [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 Mains connection
Rated output current (8 kHz) A 1.1 1.6 2.1 3 3.5 4.8 6.3 8.2 11 14 21 27 34 40.4
(Heavy Duty) L2 3/N/PE
Max. output current (15 s) A 1.7 2.4 3.2 4.5 5.3 7.2 9.5 12.3 16.5 21 31.5 40.5 51 61 L3
N AC 480 V
Rated output current A - - - - - - - 7.6 9.8 13.2 18.3 25.2 32.4 40.8 PE
(Light Duty) F1
…
Max. output current (15 s) A - - - - - - - 9.5 12.3 16.5 21 31.5 40.5 51 F3 3/PE
Operation without mains choke Q1 AC 340 V ... 528 V
45 Hz ... 65 Hz
Rated mains current A 1.5 2.1 2.8 3.7 4.5 6.5 8 10.5 14.3 16.6 23.7 32.3 40.3 47.4
Fuse

X100
L1
L2
L3
+UG
-UG
Characteristic gG/gL or gRL
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 63
Circuit breaker Motor connection
Characteristic B
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 63

X105
Operation with mains choke

Rb1
Rb2
W
U
V
Rated mains current A 1.2 1.7 2.2 2.5 3.1 4.4 5.8 7.5 10.3 13.1 18.6 24 30 35.3
Fuse
Characteristic gG/gL or gRL
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 63
Circuit breaker M
Characteristic gG/gL or gRL 3~

Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 63 63 63

Earth-leakage circuit breaker
3-phase mains connection ≥ 30 mA, type B ≥ 300 mA, type B

In case of Light Duty above 15 kW and Heavy Duty above 30 kW, a mains choke must be used.

16 Operating Instructions i550-Cabinet

 Electrical installation

Terminal data, 3-phase 480 V Mains connection

I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF I55AxxxF L2 3/N/PE
Inverter [kW] 30 ... 45 55 ... 75 90 ... 132 30 ... 75 90 ... 132 30 ... 45 55 ... 75 90 ... 132 L3
N AC 480 V
Connection Mains connection X100 PE connection Motor connection X105
PE
Connection type Screw terminal PE screw PE bolt Screw terminal F1
…
Min. cable cross-section mm² 1 1.5 1 F3 3/PE
Max. cable cross-section mm² 50 95 150 25 150 50 95 150 Q1 AC 340 V ... 528 V
Stripping length mm 19 22 28 16 - 19 22 28 45 Hz ... 65 Hz
Tightening torque Nm 4 10 18 4 10 4 10 18

X100
L1
L2
L3
+UG
-UG
Tools required Hexagon socket Hexagon socket Hexagon socket PZ2 Wrench size 13 Hexagon socket Hexagon socket Hexagon socket
5 6 8 5 6 8
Fusing data Motor connection
Inverter [kW] 30 37 45 55 75 90 110 132
Rated output current (8 kHz) A 52 65 77 96 124 156 180 -

X105

Rb1
Rb2
(Heavy Duty)

W
U
V
Max. output current (15 s) A 78 98 116 144 186 234 270 -
Rated output current A 48.5 62.4 78 92.4 115 149 187 216
(Light Duty)
Max. output current (15 s) A 61 78 98 116 144 186 234 270
Operation with mains choke M
3~
Rated mains current A 45.7 57 66.7 83 113 146 168 -
Fuse
Characteristic gG/gL or gRL gR
Max. rated current A 80 100 125 160 160 300 300 300
Circuit breaker
Characteristic B
Max. rated current A 80 100 125 - - - - -
Earth-leakage circuit breaker
3-phase mains connection ≥ 300 mA, type B

In case of Light Duty above 15 kW and Heavy Duty above 30 kW, a mains choke must be used.

Operating Instructions i550-Cabinet 17

Initial switch-on

6 Initial switch-on 7 Commissioning

DANGER DANGER

Electrical voltage Electrical voltage

Incorrect wiring can cause unexpected states during the commissioning phase. Incorrect wiring can cause unexpected states during the commissioning phase.
► Wiring must be complete and correct. ► Wiring must be complete and correct.
► Wiring must be free of short circuits and earth faults. ► Wiring must be free of short circuits and earth faults.
► The motor circuit configuration (star/delta) must be adapted to the inverter. ► The motor circuit configuration (star/delta) must be adapted to the inverter.
► The motor must be connected in-phase (rotating direction). ► The motor must be connected in-phase (rotating direction).
► The "emergency off" function of the overall system must operate correctly. ► The "emergency off" function of the overall system must operate correctly.
► Clear hazardous area. ► Clear hazardous area.
► Observe safety instructions and safety clearances. ► Observe safety instructions and safety clearances.
Preconditions
7.1 Keypad module
• The power connections must be wired.
► Plug the keypad onto the inverter.
• The digital inputs X3/DI1 (start/stop), X3/DI3 (reversal) and X3/DI4 (frequency preset
The keypad can also be connected and removed during operation.
20 Hz) must be wired.
• The analog input X3/AI1 must not be wired or connected to GND.
Switch on mains voltage
► Switch on mains voltage and check readiness for operation.
Observe LED status displays “RDY” and “ERR” on the inverter front panel.
See „LED status“. 30

18 Operating Instructions i550-Cabinet

 Commissioning

7.1.1 Functions of the keys 7.1.3 Quick commissioning - terminal control

Key Actuation Action The following quick overview with graphical parameter representation is sufficient for com-
Press briefly • Navigation in the menu
missioning many applications with terminal control. Further setting options are described in
• Parameter alteration this document or in the commissioning document.
1. Load default setting = Set P700.01 to 1.
Press briefly • Go to Menu/Parameters
• Confirm parameter 2. Set the following parameters for V/f characteristic control:
Press and hold for 3s • Save parameters • Mains voltage P208.01
• “P.SAVED” in the display indicates that the parameters have been saved
• V/f characteristic data: Base voltage P303.01
Press briefly Quit Menu/Parameters
• V/f characteristic data: Base frequency P303.02
Press briefly Activate keypad control • Minimum frequency P210.00
• Maximum frequency P211.00
Press briefly Start motor
• Acceleration time 1 P220.00
Press briefly Change rotating direction • Deceleration time 1 P221.00
Press briefly Stop motor
• Analog input 1: Min frequency value P430.02
• Analog input 1: Max frequency value P430.03
The motor must be at standstill before parameters can be changed or confirmed. 3. Press and hold the key longer than 3 seconds in order to save the settings.
The settings are saved temporarily until the motor is switched off again. To save the settings
permanently, press and hold the key for 3 s.
P211.00
7.1.2 Example of the keypad handling
Example for DO1 function assignment with parameter P420.02. P430.03

Frequency
I/O setting
GROUP 4

.00

P2
AI1

21
20

.00
P2
P430.02 P430.02
P210.00
Fct. dig. outputs
P420.XX Time

DO1 func on
P420.02

Operating Instructions i550-Cabinet 19

Commissioning

With the wiring shown below, the inverter can be operated using the control terminals (X3). 7.2 Keypad control
• Preset 1 is activated if DI4 is connected. Activate temporary keypad control
• Preset 2 is activated if DI5 is connected. 1. Press the key to activate the keypad control.
• Preset 3 is activated if DI4 and DI5 are connected at the same time. 2. Press the key to confirm the keypad control.
GND GND Deactivate temporary keypad control
AI1 Setpoint frequency 1. Press the key to deactivate the keypad control.
AI2 Input range [Hz]: 2. Press the key to confirm the keypad control.
AO1
*P430.02 - *P430.03
Activate permanent keypad control
10V 10 VDC supply
If the keypad does not have a key, the motor control is activated via the following
24V 24 VDC, 100 mA supply parameters:
DI1 Start ► Set parameter P200.00 to 1.
DI2 Reset error(optional)
► Set parameter P201.01 to 1.
DI3 Change direction of rotation(optional)
► Set parameter P400.01 to 1.
DI4 Activate preset (Bit 0) (optional)
DI5 Activate preset (Bit 1) (optional) ► Set parameter P400.02 to 1.
Use the key to start the motor.
7.1.4 Extended terminal control Start/control/stop motor with keypad
The following illustration shows a more extensive wiring of the control terminals (X3) linked 1. Press the key to start the motor.
with the respective parameters.
• The keypad shows the motor speed.
24E Optional external 24-V-supply
Default setting GND GND for analog and digital signals 2. Use the key or the key to change the frequency setpoint.
*P201.01 AI1 Analog input 1 cong.: *P430.01 (0 ... 10 VDC signal)
(congured AI1 as U/I
AI2 Analog input 2 range [Hz]: *P430.02 — *P430.03
3. Press the key to stop the motor.
standard setpoint) AO1 Analog output 1 Change rotating direction
10V 10V DC supply for potentiometer
24V 24V DC, 100 mA supply, reference for digital inputs 1. Press the key.
*P400.02 Start DI1 Digital input 1
2. Press the key to confirm the reversal of rotating direction.
*P400.04 Reset error DI2 Digital input 2 bit 1 bit 0 Preset frequency values
*P400.13 Mark direction of rotation DI3 Digital input 3 0 1 Preset 01 (*P450.01) 7.3 Commissioning with the EASY Starter
*P400.18 Activate preset (bit 0) DI4 Digital input 4 1 0 Preset 02 (*P450.02)
*P400.19 Activate preset (bit 1) DI5 Digital input 5 1 1 Preset 03 (*P450.03) Commissioning and diagnostics can be carried out with the EASY starter engineering tool.
*P420.02 DO1 activated at DO1
Release brake GND
Digital output 1 A USB module and a standard USB cable (A plug to micro-B plug) is required for this.
GND for analog and digital signals
http://www.Lenze.com
*P420.01 Relay activated at NO Relay NO contact
Ready for operation COM Relay common contact
NC Relay NC contact

20 Operating Instructions i550-Cabinet

 Commissioning

7.4 The most important parameters at a glance

This chapter contains the most important parameters and selections. You can find a detailed description in the commissioning document. http://www.Lenze.com
The parameters are divided into the following function groups:
• Pxxx.xx group 0: Favorites
• P1xx.xx group 1: Diagnostics
• P2xx.xx group 2: Basic setting
• P3xx.xx group 3: Motor control
• P4xx.xx group 4: I/O setting
• P5xx.xx group 5: Network setting
• P6xx.xx group 6: Process controller
• P7xx.xx group 7: Additional functions
• P8xx.xx group 8: Sequencer

7.4.1 Group 0: Favorites

Group 0 contains the configurable favorites that are also contained in the groups 1 to 8. In the default setting these are the most common parameters for the solution of typical applications.

Display code Designation Possible settings/value ranges Keypad code Information

P100.00 Output frequency x.x Hz (read only) Display of the actual output frequency.
P103.00 Current actual x.x % (read only) Display of the actual motor current.
P106.00 Motor voltage x VAC (read only) Display of the actual motor voltage.
P150.00 Error code - (read only) Error message.
P200.00 Control selection Flexible I/O [0] This selection enables a flexible assignment of the start, stop, and rotating direction commands with digital signal sources.
Keypad [1] This selection enables the motor to start exclusively via the start key of the keypad. Other signal sources for starting the motor are ignored.
P201.01 F-setp.source Keypad [1] The setpoint is specified locally by the keypad.
Analog input 1 [2] The setpoint is defined as analog signal via the analog input 1.
Analog input 2 [3] The setpoint is defined as analog signal via the analog input 2.
HTL input [4] The digital inputs DI3 and DI4 can be configured as HTL input to use an HTL encoder as setpoint encoder or define the setpoint as a reference
frequency ("pulse train").
Network [5] The setpoint is defined as process data object via the network.
Frequency preset 1 ... 15 [11] ... [25] For the setpoint selection, “preset” values can be parameterized and selected. All frequency presets are described in detail in the
commissioning manual. http://www.Lenze.com
P203.01 Start method Normal [0] After start command, the standard ramps are active.
DC braking [1] After start command, the "DC braking" function is active for the time set in P704.02.
Flying restart circuit [2] After the start command, the flying restart circuit is active.
Premagnetization [3] After start command, the standard ramps are active and the premagnetization of the motor is activated. This reduces the motor current and smoothes the
acceleration curve during the starting process (only relevant in the V/f motor control mode).

Operating Instructions i550-Cabinet 21

Commissioning

Display code Designation Possible settings/value ranges Keypad code Information

P203.03 Stop method Coasting [0] The motor has no torque (coasts down to standstill).
Standard ramp [1] The motor is brought to a standstill with the deceleration time 1 P221.00 (or deceleration time 2 P223.00 if activated).
Quick stop ramp [2] The motor is brought to a standstill with the deceleration time (P225.00) set for the "quick stop" function.
Switch-off positioning [3] Is similar to the stop method “standard ramp [1]“. Depending on the actual output frequency, however, the inverter delays the beginning of the
down-ramping so that the number of motor revolutions until a standstill is reached and thus the stopping position is always relatively constant.
P208.01 Mains voltage 230 Veff [0] Selection of the mains voltage for actuating the inverter.
400 Veff [1]
480 Veff [2]
120 Veff [3]
P210.00 Min. frequency 0.0 ... 599.0 Hz Lower limit value for all frequency setpoints.
P211.00 Max. frequency Device for 50-Hz mains: 50 Upper limit value for all frequency setpoints.
Hz * Device for 60-Hz mains:
60 Hz *
P220.00 Acceleration 1 0.0 ... 5.0 ... 3600.0 s Acceleration time 1.
P221.00 Deceleration 1 0.0 ... 5.0 ... 3600.0 s Deceleration time 1
P300.00 Motor ctrl mode Servo control (SC ASM) [2] This control mode is used for servo control of an asynchronous motor. This motor control mode is described in the commissioning manual.
http://www.Lenze.com
Sensorless control (SL PSM) [3] This control type is used for the sensorless control of a synchronous motor. This motor control mode is described in the commissioning manual.
http://www.Lenze.com
Sensorless vector control [4] This control type is used for sensorless vector control of an asynchronous motor. For this purpose, observe the parameters P327.04 and
(SLVC) P327.05 for identifying and calibrating the motor.
VFC open loop [6] This control mode is used for the speed control of an asynchronous motor via a V/f characteristic and is the simplest control mode.
V/f characteristic control [7] The control mode is used for speed control of an asynchronous motor via a V/f characteristic with speed feedback.
(VFC closed loop) This motor control mode is described in the commissioning manual. http://www.Lenze.com
P302.00 V/f characteristic Linear [0] Linear characteristic for drives with constant load torque over the speed.
shape Square-law [1] Square-law characteristic for drives with a square-law load torque over the speed.
Eco [3] Linear characteristic with energy optimization in the partial load operational range.
P303.01 Base voltage 0 ... 230 ... 5000 V * Base voltage and base frequency define the V/f ratio and thus the gradient of the V/f characteristic.
• The V/f base voltage is usually set to the rated motor voltage.
• The V/f base frequency is usually set to the rated motor frequency.
P303.02 Base frequency Device for 50-Hz mains: Base voltage and base frequency define the V/f ratio and thus the gradient of the V/f characteristic.
50 Hz * • The V/f base voltage is usually set to the rated motor voltage.
Device for 60-Hz mains: • The V/f base frequency is usually set to the rated motor frequency.
60 Hz *
P304.00 Limitation of rotation Only clockwise (CW) [0] The motor can only be rotated clockwise (CW). The transfer of negative frequency and PID setpoints to the motor control is prevented.
Both rotation directions [1] Both directions of motor rotation are enabled.
P305.00 Switching frequency 8 kHz var/opt/4 * Selection of the inverter switching frequency.
P306.01 Overload selection Heavy duty [0] Load characteristic for high dynamic requirements.
Light duty [1] Load characteristic for low dynamic requirements.
P308.01 Max. load for 60s 30 ... 150 ... 200 % Maximum permissible thermal motor utilization (max. permissible motor current for 60 seconds). With regard to rated motor current (P323.00)
P316.01 Fixed V/f boost 0.0 ... 2.5 ...20.0 % * Constant voltage boost for the V/f characteristic control without feedback.

22 Operating Instructions i550-Cabinet

 Commissioning

Display code Designation Possible settings/value ranges Keypad code Information

P323.00 Motor current 0.001 ... 1.700 ... 500.000 A * Setting of the rated motor current according to motor nameplate.
P324.00 Max current 0.0 ... 200.0 ... 3000.0 % Maximum overload current of the inverter.
P400.01 Inverter enable TRUE [1] Assignment of a trigger to the “inverter enable“ function.
Trigger = TRUE: The inverter is enabled (unless there is another cause for inverter disable).
Trigger = FALSE: The inverter is disabled. The motor has no torque and coasts.
P400.02 Run Digital input 1 [11] Assignment of a trigger to the “Run” function.
Function 1: Start / stop motor (default setting)
Function 1 is active if no further start commands (start forward/start reverse) have been connected to triggers, no keypad control is active and
no network control is active.
Trigger = TRUE Let motor rotate forward (CW).
Trigger = FALSE: Stop motor according to stop function (P203.03).
Function 2: Start enable/stop motor
Function 2 is active if further start commands have been connected to triggers, the keypad control is active or the network control is active.
Trigger = TRUE: Start commands of the active control source are enabled.
Trigger = FALSE: Stop motor.
P400.03 Quick stop Not connected [0] Assignment of a trigger to the “Activate quick stop” function.
Trigger = TRUE: Activate quick stop. Quick stop ramp P225.00.
Trigger = FALSE: Deactivate quick stop
P400.04 Error reset Digital input 2 [12] Assignment of a trigger to the “Reset error” function.
Trigger = FALSE > TRUE (edge): Active error is reset (acknowledged) if the error condition is not active anymore and the error is resettable.
Trigger = FALSE: No action.
P400.05 DC braking Not connected [0] Assignment of a trigger to the “Activate DC braking” function.
Trigger = TRUE: Activate DC braking.
Trigger = FALSE: Deactivate DC braking.
P400.06 Start forward Not connected [0] Assignment of a trigger to the “Start forward (CW)” function.
Trigger = FALSE > TRUE (edge): Let motor rotate forward.
Trigger = TRUE > FALSE (edge): No action.
Stop via P400.01 (default setting of digital input 1).
P400.07 Start reverse Not connected [0] Assignment of a trigger to the “Start reverse (CCW)” function.
Trigger = FALSE > TRUE (edge): Let motor rotate backward.
Trigger = TRUE > FALSE (edge): No action.
Stop via P400.01 (default setting of digital input 1).
P400.08 Run forward Not connected [0] Assignment of a trigger to the “Run forward (CW)” function.
Trigger = TRUE: Let motor rotate forward.
Trigger = FALSE: Stop motor.
Stop via P400.01 (default setting of digital input 1).
P400.09 Run reverse Not connected [0] Assignment of a trigger to the “Run reverse (CCW)” function.
Trigger = TRUE: Let motor rotate backward.
Trigger = FALSE: Stop motor.
Stop via P400.01 (default setting of digital input 1).
P400.13 Reverse rot. dir. Digital input 3 [13] Assignment of a trigger to the “Reverse rotating direction” function.
Trigger = TRUE: The setpoint specified is inverted (i.e. the sign is inverted).
Trigger = FALSE: No action / deactivate function again.

Operating Instructions i550-Cabinet 23

Commissioning

Display code Designation Possible settings/value ranges Keypad code Information

P400.18 Setp: Preset B0 Digital input 4 [14] Assignment of a trigger to the “Activate preset (bit 0)” function.
Bit with the valency 20 for the bit-coded selection and activation of a parameterized setpoint (preset value).
Trigger = FALSE: Bit = “0”.
Trigger = TRUE: Bit = “1”.
P400.19 Setp: Preset B1 Digital input 5 [15] Assignment of a trigger to the “Activate preset (bit 1)” function.
Bit with the valency 21 for the bit-coded selection and activation of a parameterized setpoint (preset value).
Trigger = FALSE: Bit = “0”.
Trigger = TRUE: Bit = “1”.
P400.20 Setp: Preset B2 Not connected [0] Assignment of a trigger to the “Activate preset (bit 2)” function.
Bit with the valency 22 for the bit-coded selection and activation of a parameterized setpoint (preset value).
Trigger = FALSE: Bit = “0”.
Trigger = TRUE: Bit = “1”.
P420.01 Relay function Running [50] TRUE if inverter and start are enabled and output frequency > 0.2 Hz. Otherwise FALSE.
Ready for operation [51] TRUE if inverter is ready for operation (no error active, no STO active and DC-bus voltage ok). Otherwise FALSE.
Operation enabled [52] TRUE if inverter and start are enabled. Otherwise FALSE.
Stop active [53] TRUE if inverter is enabled and motor is not started and output frequency = 0.
Error active [56] TRUE if error is active. Otherwise FALSE.
Device warning active [58] TRUE if warning is active. Otherwise FALSE.
P420.02 DO1 function Release brake [115] Assignment of a trigger to digital output 1.
Trigger = FALSE: X3/DO1 set to LOW level.
Trigger = TRUE: X3/DO1 set to HIGH level.
P430.01 AI1 input area 0 ... 10 V DC [0] Definition of the input range.
0 ... 5 V DC [1]
2 ... 10 V DC [2]
-10 ... +10 V DC [3]
4 ... 20 mA [4]
0 ... 20 mA [5]
P430.02 AI1 freq @ min - 1000.0 ... 0.0 ... 1000.0 Hz Definition of the setting range for AI1.
• Rotating direction according to sign.
• The standard setpoint source for operating mode is selected in P201.01.
P430.03 AI1 freq @ max 50.0 Hz * | 60.0 Hz * Definition of the setting range for “MS: Velocity mode”.
• Rotating direction according to sign.
• The standard setpoint source for operating mode is selected in P201.01.
P440.01 AO1 output area Inhibited [0] Definition of the output range.
0 ... 10 V DC [1]
0 ... 5 V DC [2]
2 ... 10 V DC [3]
4 ... 20 mA [4]
0 ... 20 mA [5]

24 Operating Instructions i550-Cabinet

 Commissioning

Display code Designation Possible settings/value ranges Keypad code Information

P440.02 AO1 function Output frequency [1] Actual output frequency (resolution: 0.1 Hz).
Frequency setpoint [2] Actual frequency setpoint (resolution: 0.1 Hz).
Analog input 1 [3] Input signal of analog input 1 (resolution: 0.1 %).
P440.03 AO1 min. Signal -2147483648 ... 0 ... Definition of the signal value that corresponds to the minimum value at analog output 1.
2147483647
P440.04 AO1 max. signal -2147483648 ... 1000 ... Definition of the signal value that corresponds to the maximum value at analog output 1.
2147483647
P450.01 Freq. preset 1 0.0 ... 20.0 ... 599.0 Hz Parameterizable frequency setpoints (preset 1).
P450.02 Freq. preset 2 0.0 ... 40.0 ... 599.0 Hz Parameterizable frequency setpoints (preset 2).
P450.03 Freq. preset 3 0.0 ... 50.0 – 40.0 ... 599.0 Hz Parameterizable frequency setpoints (preset 3).
*
P450.04 Freq. preset 4 0.0 ... 0.0 ... 599.0 Hz Parameterizable frequency setpoints (preset 4).
* Default setting dependent on the model

Operating Instructions i550-Cabinet 25

Commissioning

7.4.2 Group 2: Basic setting

Display code Designation Possible settings Keypad code Information

P225.00 Quick stop decelera- 1.0 s Quick stop deceleration time for “MS: Velocity mode”
tion time • If the "Quick stop" function is activated, the motor is brought to a standstill within the deceleration time set here.
• The deceleration time set refers to the deceleration from the maximum frequency set (P211.00) to standstill. In the case of a lower actual
frequency, the actual deceleration time is reduced accordingly.
• Setting is not effective in the operating mode P301.00 = “CiA:Velocity mode”.

7.4.3 Group 3: Motor control

Display code Designation Possible settings Keypad code Information

P320.04 Rated speed 50 ... 50000 rpm General motor data.
P320.05 Rated frequency 1.0 ... 10000.0 Hz Carry out settings as specified by motor nameplate data.
Note!
P320.06 Rated power 0.00 ... 655.35 kW
When you enter the motor nameplate data, take into account the phase
P320.07 Rated voltage 0 ... 65535 V connection implemented for the motor (star or delta connection). Only
P320.08 Cos phi 0.00 ... 1.00 enter the data applying to the connection type selected.
P327.04 Identify motor data 0 ... 1 1 = start automatic identification of the motor data.
• Inverter characteristics, motor equivalent circuit diagram data and controller settings are identified and set automatically.
• During the procedure, the motor is energized!
P327.05 Calibrate motor data 0 ... 1 1 = start automatic calibration of the motor data.
(non-energized) • A default inverter characteristic is loaded.
• The motor equivalent circuit diagram data and controller settings are calculated on the basis of the currently set rated motor data.
• The motor is not energized.

7.4.4 Group 7: Additional functions

Display code Designation Possible settings Keypad code Information

P700.01 Device commands: Off / ready [0] Only status feedback
Load default settings On / start [1] 1 = reset all parameters in the RAM memory of the inverter to the default setting that is stored in the inverter firmware.
• All parameter changes made by the user are lost during this process!
• This process may take some seconds. When the device command has been executed successfully, the value 0 is shown.
• Loading parameters has a direct effect on cyclic communication: The data exchange for control is interrupted and a communication error is
generated.
P700.03 Save USER data Off / ready [0] 1 = save current parameter settings in the user memory of the memory module with mains failure protection.
On / start [1] • It may take some seconds to execute the task. When the device command has been executed successfully, the value 0 is shown.
• Do not switch off the supply voltage during the saving process and do not unplug the memory module from the inverter!
In progress [2]
• When the inverter is switched on, all parameters are automatically loaded from the user memory of the memory module to the RAM
Action cancelled [3] memory of the inverter.
No access [4]
No access (Inverter disabled) [5]

26 Operating Instructions i550-Cabinet

 Troubleshooting

8 Troubleshooting
8.1 Error message
If an error is pending, the keypad shows the following information.
1 = error text
2 = error type F = fault
T = trouble
W = warning
3 = error code (hexadecimal)

Faults (F) and trouble (T) are displayed continuously. The inverter is disabled.
Warnings (W) are displayed every 2 seconds for a short time. The inverter is probably disabled.

8.2 Reset error

Reset error via keypad
Errors can be reset via the key if the cause of the error has been eliminated and no blo-
cking time is active.
► Press the key to reset the error. The motor is stopped.
► Press the key to reset the stop.
Reset error via terminal control
When terminal control is used, errors can be reset in 2 ways:
1. Via start signal P400.02 (default setting of digital input 1).
• Cause of error has been eliminated and no blocking time is active.
• The signal at the digital input 1 (P400.02) must drop and then be applied again.
2. Via P400.04 (default setting of digital input 2).
• Cause of error has been eliminated and no blocking time is active.
• The error is reset if a signal is applied to digital input 2 (P400.04).

Operating Instructions i550-Cabinet 27

Troubleshooting

8.3 Error codes

Blocking Reset
Error code Description Classification Remedy
time [s] possible
2250 CiA: Continuous overcurrent (inside the device) Fault • Check motor and wiring for short circuit. 5 Yes
• Check brake resistor and wiring.
• Check motor circuit (delta connection, star connection).
• Check setting of the motor data.
2320 Short circuit or earth leakage on the motor Fault • Check motor cable. 5 Yes
side • Check the length of the motor cable.
• Use shorter or lower-capacitance motor cable.
2340 CiA: Short circuit (inside the device) Fault • Check motor cable for short circuit. 5 Yes
2350 CiA: i²*t overload (thermal state) Fault • Check drive sizing. 5 Yes
• Check machine/driven mechanics for excessive load.
• Check setting of the motor data.
• Reduce values for slip compensation (P315.01, P315.02) and oscillation damping (P318.01, P318.02).
2382 Error: Device utilisation (Ixt) too high Fault • Check drive sizing. 3 Yes
• Reduce maximum overload current of the inverter (P324.00).
• In case of high mass inertias, reduce maximum overload current of the inverter (P324.00) to 150 %.
2383 Warning: Device utilisation (Ixt) too high Warning • Check drive sizing. 0 Yes
3120 Mains phase fault Fault • Check wiring of the mains connection • Check fuses. 0 Yes
3210 DC bus overvoltage Fault • Reduce dynamic performance of the load profile. 0 Yes
• Check mains voltage.
• Check settings for braking energy management.
• Connect brake resistor to the power unit and activate the integrated brake chopper. (P706.01 = 0: brake resistance).
3211 Warning: DC bus overvoltage Warning • Reduce dynamic performance of the load profile. 0 Yes
• Check mains voltage.
• Check settings for braking energy management.
• Connect brake resistor to the power unit and activate the integrated brake chopper. (P706.01 = 0: brake resistance).
3220 DC bus undervoltage Trouble • Check mains voltage. 0 Yes
• Check fuses.
• Check DC-bus voltage (P105.00).
• Check mains settings.
3221 Warning: DC bus undervoltage Warning • Check mains voltage. 0 Yes
• Check fuses.
• Check DC-bus voltage.
• Check mains settings.
3222 DC-bus voltage too low for switch-on Warning • Check mains voltage. 0 Yes
• Check fuses.
• Check mains settings.
4210 PU: Overtemperature fault Fault • Check mains voltage. 0 Yes
• Provide for a sufficient cooling of the device (display of the heatsink temperature in P117.01).
• Clean fan and ventilation slots. If required, replace fan.
• Reduce switching frequency (P305.00).
4281 Heatsink fan warning Warning • Clean fan and ventilation slots. If required, replace fan. The fans can be unlocked via locking hooks and can then be 0 Yes
removed.
4310 Error: Motor overtemperature Fault • Check drive sizing. 5 Yes
• Check motor temperature sensor and wiring (X109/T1 and X109/T2).

28 Operating Instructions i550-Cabinet

 Troubleshooting

Blocking Reset
Error code Description Classification Remedy
time [s] possible
5112 24 V supply fault Warning • Check optional external 24V voltage supply (terminal X3/24E), if connected. 0 Yes
• Check mains voltage.
5180 24-V supply overload Warning • Check 24-V output and digital outputs for earth fault or overload. 0 Yes
6280 Trigger/functions connected incorrectly Trouble • Check and correct the assignment of the triggers to the functions. 0 Yes
• With keypad or network control, the two functions “Inverter enable” (P400.01) and “Run” (P400.02) can also be set to
“Constant TRUE [1]” to start the motor.
7180 Motor overcurrent Fault • Check motor load. • Check drive sizing. 1 Yes
• Adapt the set error threshold (P353.01).
9080 Keypad removed Fault • Plug on the keypad again or activate another control source. 0 Yes
FF02 Error: Brake resistor overload Fault • Check drive sizing. 5 Yes
• Check settings for the braking energy management.
Note: The error will be reset if the thermal load falls below the error threshold (P707.09) of - 20 %.
FF06 Motor overspeed Fault • Adapt the maximum motor speed (P322.00) and the error threshold (P350.01). 1 Yes
FF36 Warning: Brake resistor overload Warning • Check drive sizing. 0 Yes
• Check settings for the braking energy management.
Note: The warning will be reset if the thermal load falls below the warning threshold (P707.08) of - 20 %.
FF37 Automatic start disabled Fault • Deactivate start command and reset error. 0 Yes
FF85 Keypad full control active Warning • To exit the control mode, press the keypad key. 0 Yes

Operating Instructions i550-Cabinet 29

Further documents

8.4 LED status 10 Disposal

LED “RDY” (blue) LED “ERR” (red) Status/meaning
If pollutants are disposed off improperly, they may cause a lasting damage to human health
and the environment. Thus, electrical and electronic equipment must be collected separately
off off No supply voltage.
from unsorted municipal waste so that it may be recycled or disposed of properly.
Mains voltage is switched on, inverter is initialized.
If available, put the components to the company internal disposal from where it is passed on
off Inverter is disabled, ready for operation.
to specialized waste management companies.
flashes
Safe torque off (STO) active, warning active. It is also possible to return the components to the manufacturer. For this purpose, please
flashes
contact the customer service of the manufacturer.
off Inverter inhibited. More detailed information on disposal can be obtained from the corresponding specialist
flashes Inverter disabled, warning active. firms and the competent authorities.
flashes fast The packaging of the component must be disposed of separately. Paper, cardboard and plas-
Inverter disabled, error active. tics must be recycled.

Inverter disabled, no DC-bus voltage.

11 Glossary
every 1.5 s on Abbreviation Meaning
off Inverter enabled.
AIE Error acknowledgement (“Acknowledge In Error”)
off The motor rotates according to the specified setpoint OFF state Signal status of the safety sensor when it triggers or responds
or quick stop active.
QSP Quick stop
Inverter enabled, warning active. The motor rotates
flashes fast according to the specified setpoint or quick stop
active.
Inverter enabled, quick stop as response to fault
active.
flashes

9 Further documents
For certain tasks, information is available in further documents.
Document Contents/topics
Project Planning document Fundamental information on project planning and ordering the product
Commissioning document Fundamental information for the installation and commissioning of the product
Mounting instructions Fundamental information on mounting the product

The documents can be found in the Lenze Doc Finder.

30 Operating Instructions i550-Cabinet

 Further documents

Operating Instructions i550-Cabinet 31

© 01/2020 | 3.0

Lenze Drives GmbH

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GERMANY
HR Lemgo B 6478
Phone: +49 5154 82-0
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Web: www.Lenze.com

Lenze Service GmbH

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GERMANY
Phone: 0080002446877 (24 h Helpline)
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E-mail: [email protected]