Tally 6330

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6300 Series Maintenance Manual

6312 Drawings

78
QUANTITY REQUIRED PER ASSEMBLY

91
60
PART NUMBER DESCRIPTION ITEM
NO.

08
- 086091 GENERAL ASSY- T6312 1
2
3
4
5
6
7
8
REF 614081 BASIC PRINTER ASSY- T6312 9
10
1 613948-085359 CABINET- LID ASSY 11
1 613865-085926 CABINET- RIGHT HAND SIDE 12
1 613894-085911 CABINET- INNER COVER 13
14
1 613946-085483 FOAM- ACOUSTIC 15
2 402524-43 SCREW- #8-32 X 0.500 SEMS 16
7 402524-42 SCREW- #8-32 X 0.375 SEMS 17
1 402524-41 SCREW- #8-32 X 0.250 SEMS 18
3 404117-732215 SCREW- #8-32 X 0.375 PAN HEAD 19
20
1 614146-086059 REAR GUIDE ASSY 21
22
23
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
A 12344 614082
REV: - FILE NAME: PL4082- SHEET: 2 OF 2
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly
- 1/10/04 RELEASE TO PRODUCTION YL DB MBO
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
therefor.

11
D D
17 9X

12

NOTES: (UNLESS OTHERWISE SPECIFIED)


3X 19 1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND


15 NUMBER, SEE PARTS LIST FOR SPECIFICATION.
13

C C

18

21

16 2X

B B

9
ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 1/10/04 A
DIMENSIONS AND TOLERANCES ARE
CHKD
IN INCHES AND SHALL BE INTER- D. BROWN 1/13/04 SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL
TOLERANCES ARE: - - TITLE
FINAL M. O'LEARY
0.X ±0.1 1/13/04
0.XX ±0.01 MFG L. SPYRIDIS 1/14/04
GENERAL ASSY- 6312
086091 ASSY 086091 614087 6312 - 1
0.XXX ±0.005
0.XXXX ±0.0005 Q.A. TIM SCHORN 1/14/04 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 1/14/04 D 12344 614082 -
CHG BD G. GESELLCHEN
APPLICATION DO NOT SCALE DRAWING 1/14/04 SCALE: NONE FILE NAME: 4082- SHEET: 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
QUANTITY REQUIRED PER ASSEMBLY

40
56
PART NUMBER DESCRIPTION ITEM

08
NO.

- 085640 CABINET- BASE ASSY 1


2
3
4
5
6
7
8
1 613861-086374 CABINET BASE 9
1 613862-086375 INLET BAFFLE 10
1 613863-085910 PRINT MECH. SUPPORT 11
1 613864-085909 CABINET- FRONT 12
13
1 613866-086104 CABINET- LEFT SIDE 14
1 613867-086122 PAPER INLET- TOP 15
1 613876-085146 PAPER INLET- LEFT 16
1 613876-085907 PAPER INLET- RIGHT 17
1 613946-085479 FOAM- ACOUSTIC 18
2 613946-085478 FOAM- ACOUSTIC 19
1 401226-01 MARKERS- MOUNTED 20
1 612416-083145 FAN ASSY 21
1 614101-085923 MOUNT- BOARD 22
1 614157-086069 PAPER INLET 23
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614057
REV: C FILE NAME: PL4057C SHEET: 2 OF 3
16-0001E-14
QUANTITY REQUIRED PER ASSEMBLY

40
56
PART NUMBER DESCRIPTION ITEM

08
NO.

1 404304-732790 FINGER GUARD 24


37 404251-732656 POP RIVET- Ø1/8 X 1/8 25
2 402524-46 SCREW- #8-32 X 1.250, SEMS 26
1 403692-731092 BALL STUD 27
1 400783-15 NUT- #5/16, KEPS 28
2 400783-730502 NUT- #8-32, KEPS 29
1 403692-731060 GAS SPRING 30
31
1 614134-086177 CABLE ASSY- PAPER OUT 32
1 402524-02 SCREW- #4-40 X 0.375, SEMS 33
34
35
36
37
38
39
40
41
42
43
44
45
46
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614057
REV: C FILE NAME: PL4057C SHEET: 3 OF 3
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
- 11/8/03 RELEASE TO PRODUCTION YL DB GAG
(1) use such information for purposes other than those expressly
authorized by TALLY; and (2) furnish such information 18
to any other person in whole or in part without the prior express
A 2/13/04 REVISED PER DCR #31178 YL DB MBO
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
B 2/25/04 REVISED PER DCR #31192 YL DB MBO
therefor.
C 8/20/04 REVISED PER DCR #31449 YL DB MBO
33 19

10
D D

32

VIEW A
NOTES: (UNLESS OTHERWISE SPECIFIED)
1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

30 11
FOAMS ASSY 2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND
NUMBER, SEE PARTS LIST FOR SPECIFICATION.
27
3 IDENTIFY CONNECTOR NUMBER AS J24.
28
17
C C

14 16 3
21 20

J2
26

4
2X

15

22 1.5
33 10
32 REF REF
REF

B 15 B
12 REF

23
VIEW A

25
9
37X
29 2X ITEM
NO.
PART NUMBER DESCRIPTION MATERIAL FINISH
24 QTY REQ
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 7/18/03 A
DIMENSIONS AND TOLERANCES ARE
CHKD
IN INCHES AND SHALL BE INTER- D. BROWN 12/3/03 SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA

085640 ASSY
PRETED PER ANSI Y14.5M-1982. PRE-REL
TOLERANCES ARE: - - TITLE

CABINET- BASE ASSY


0.X ±0.1 FINAL G. GESELLCHEN 13/3/03
0.XX ±0.01 MFG L. SPYRIDIS 13/3/03
0.XXX ±0.005
085640 614077/614081 6306/6312 C 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 13/3/03 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 13/3/03 D 12344 614057 C
CHG BD G. GESELLCHEN
APPLICATION DO NOT SCALE DRAWING 13/3/03 SCALE: NONE FILE NAME: 4057C SHEET: 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
QUANTITY REQUIRED PER ASSEMBLY

87
60
PART NUMBER DESCRIPTION ITEM
NO.

08
- 086087 PEDESTAL ASSY 1
2
3
4
5
6
7
8
1 613657-085932 BASE ASSY 9
1 613658-086383 LEG ASSY, RIGHT 10
1 613658-086103 LEG ASSY, LEFT 11
12
1 614153-086074 DOOR ASSY 13
1 613661-085936 BRACE- DOOR 14
1 614004-085493 GUIDE- PAPER 15
1 614175-086229 PLATFORM - PAPER STACKING 16
1 611288-080019 TRAY- PAPER 17
1 613659-086094 PANEL- REAR 18
1 613946-085482 FOAM- ACOUSTIC 19
18 402524-42 SCREW- #8-32 X 0.375 SEMS 20
4 404036-731449 CASTER 21
5 404114-733483 SCREW- #6-32 X 0.375 PAN HEAD 22
A/R 400658-730213 ADHESIVE- LOCTITE 242 23
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614104
REV: C FILE NAME: PL4104C SHEET: 2 OF 2
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 1/10/04 RELEASE TO PRODUCTION YL DB MBO
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express A 2/12/04 REVISED PER DCR #31189 YL DB MBO
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
B 5/5/04 REVISED PER DCR #31349 YL GAG CB
therefor. 8/19/04 YL
C REVISED PER DCR #31448 DB MBO

18
11
D D

19
20 18X

NOTES: (UNLESS OTHERWISE SPECIFIED)


1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND


NUMBER, SEE PARTS LIST FOR SPECIFICATION.

3 ITEM 15 ATTACHED WHEN PRINTER IS INSTALLED


ON PEDESTAL.

C 14 C

15

5X 22

A/R 23
13

B B

4X 21
10

ITEM
086087 ASSY QTY REQ NO.
PART NUMBER DESCRIPTION MATERIAL FINISH

A UNLESS OTHERWISE SPECIFIED DWN YUEN LAI 1/10/04 A


DIMENSIONS AND TOLERANCES ARE
IN INCHES AND SHALL BE INTER-
CHKD D. BROWN 1/14/04 SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL - -
TOLERANCES ARE: TITLE
0.X ±0.1 FINAL M. O'LEARY 1/14/04
0.XX ±0.01
0.XXX ±0.005
MFG L. SPYRIDIS 1/14/04 PEDESTAL ASSY
086087 614087/614178 6306/6312 C 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 1/14/04 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 1/14/04 D 12344 614104 C
APPLICATION DO NOT SCALE DRAWING CHG BD G. GESEELCHEN 1/14/04 SCALE: NONE FILE NAME: 4104C SHEET: 1 OF 2
16-0001E-21 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

15 REF
D D
3

14 REF

C C

16
B B

17

A A
SEE SHEET 1 FOR NOTES

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 614104 C
SCALE: NONE FILE NAME: 4104C SHEET: 2 OF 2
16-0001E-22 8 7 6 5 4 3 2 1
QUANTITY REQUIRED PER ASSEMBLY

83
60
PART NUMBER DESCRIPTION ITEM
NO.

08
- 086083 BASIC PRINTER ASSY- 6312 1
2
3
4
5
6
7
8
1 614080-086089 PRINT MECH.- BASIC, 6312 9
10
1 614057-085640 CABINET- BASE ASSY 11
1 613944-085351 POWER SUPPLY ASSY 12
13
REF 613945 RIBBON PLATFORM ASSY 14
1 614058-085641 CABINET- REAR 15
REF 614035 FRONT PANEL ASSY 16
REF 614150 ELECTRONICS ASSY 17
1 403769-02 MOUNT - VIBRATION DAMPING 18
2 614151-086071 PAPER GUIDE- TRACTOR SHAFT 19
2 403769-10 MOUNT - VIBRATION DAMPING 20
3 404321-732852 MOUNT - VIBRATION DAMPING 21
1 401417-06 TERMINAL - RECTANGULAR TONGUE 22
18 402524-42 SCREW- #8-32 X 0.375 SEMS 23
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614081
REV: C FILE NAME: PL4081C SHEET: 2 OF 3
16-0001E-14
QUANTITY REQUIRED PER ASSEMBLY

83
60
PART NUMBER DESCRIPTION ITEM

08
NO.

1 403660-730910 BEAD - FERRITE, CLAMP-ON 24


25
1 614179-086241 GROUND STRAP - INSULATED 6.0" LONG 26
1 403666-730945 GROUND STRAP - INSULATED 3.0" LONG 27
28
1 614052-086204 GUIDE- PAPER 29
30
2 614196-086380 RESTRAINT- SHIPPING 31
2 402524-43 SCREW- #8-32 X 0.500 SEMS 32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614081
REV: C FILE NAME: PL4081C SHEET: 3 OF 3
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 1/10/04 RELEASE TO PRODUCTION YL DB MBO
authorized by TALLY; and (2) furnish such information
A 6/10/04 REVISED PER DCR #31404 YL DB MBO
to any other person in whole or in part without the prior express
written permission of TALLY; and, to promptly return 14
this document to TALLY upon the receipt of a request B 7/28/04 REVISED PER DCR #31437 YL DB MBO
therefor.
C 9/30/04 REVISED PER ECO #40195 YL DB MBO

D IO
N D
OT
E RM UT N
AP R O TI O
01P PE MO
J2 P A N LD
02 B O WE
J2 R IB ON
0 3 B
J2 R IB TE N
04 LA
J2 E
05P TTL
J2 HU L
0 6S NE
J2 PA
07
J2
9
J19 INK PUMP

32 2X J20 PLATEN
NOTES: (UNLESS OTHERWISE SPECIFIED)
J21 RIBBON 1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
26 WORKMANSHIP STANDARDS.
J26 HB FAN
2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND
J23 BLOWER NUMBER, SEE PARTS LIST FOR SPECIFICATION.

J22 PAPER

C J17 SOLENOID
C
31 2X
J104 HAMMER
22 #61 TO #78
20 2X
16
J106 HAMMER
#43 TO #60

3X 21 J102 HAMMER
#22 TO #42
11

J101 HAMMER
27 #1 TO #21

18
15

24
B B
29
J18 POWER SUPPLY
23 J24 FAN
18X

ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 1/10/04 A
DIMENSIONS AND TOLERANCES ARE
12 IN INCHES AND SHALL BE INTER-
CHKD D. BROWN 1/13/04 SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL
TOLERANCES ARE: - - TITLE

086083 ASSY 0.X ±0.1 FINAL M. O'LEARY 1/13/04


BASIC PRINTER ASSY- 6312
0.XX ±0.01 MFG
17 L. SPYRIDIS 1/14/04
0.XXX ±0.005
086083 614087 6312 C 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 1/14/04 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 1/14/04 D 12344 614081 C
CHG BD G. GESELLCHEN
APPLICATION DO NOT SCALE DRAWING 1/14/04 SCALE: NONE FILE NAME: 4081C SHEET: 1 OF 2
16-0001E-21 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

D D

19

C C

B B

18
REF

21
REF

A A
SEE SHEET 1 FOR NOTES

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 614081 C
SCALE: NONE FILE NAME: 4081C SHEET: 2 OF 2
16-0001E-22 8 7 6 5 4 3 2 1
QUANTITY REQUIRED PER ASSEMBLY

89
60
PART NUMBER DESCRIPTION ITEM

08
NO.

- 086089 PRINT MECHANISM- BASIC, T6312 1


2
3
4
5
6
7
8
1 614067-085637 FIXTURED PRINT MECH. , T6312 9
10
1 613968-085462 PLATEN ADJUST ASSY- R.H.S. 11
1 613968-085463 PLATEN ADJUST ASSY- L.H.S. 12
1 613965-085465 PLATEN ASSY 13
1 614124-085972 PLATEN MOTOR W/SENSOR ASSY 14
15
1 613946-085480 FOAM- ACOUSTIC 16
1 613267-085471 MOTOR- PAPER DRIVE 17
1 613962-085450 COUPLER- SHAFT 18
1 614036-085561 SHAFT- TRACTOR DRIVE 19
1 614149-086245 SHAFT- TRACTOR SUPPORT 20
1 611148-075480 BUSHING- SQUARE SHAFT 21
22
23
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614080
REV: F FILE NAME: PL4080F SHEET: 2 OF 5
16-0001E-14
QUANTITY REQUIRED PER ASSEMBLY

89
60
PART NUMBER DESCRIPTION ITEM

08
NO.

1 614097-086207 KNOB SUPPORT- HORIZONTAL VERNIER 24


1 614096-085918 KNOB- HORIZONTAL VERNIER 25
26
1 614139-086023 TRACTOR/SENSOR ASSY- PAPER DRIVE 27
28
1 612416-083145 FAN ASSY 29
30
1 614024-085515 HAMMER BANK ASSY 31
32
CABLE ASSY- HAMMER DRIVER
1 614071-085644 W/CLAMP- T6312 33
34
1 614148-086064 IRON ASSY- PAPER 35
36
37
38
1 402524-51 SCREW- #8-32 X 0.625 SEMS 39
40
2 612802-086240 SPRING- GROUNDING TRACTOR SHAFT 41
42
1 612726-085995 BLOWER ASSY 43
1 614070-085643 CAP- CABLE CLAMP 44
1 614118-085958 SEAL- BLOWER 45
1 614105-086301 DUCT- BLOWER 46
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614080
REV: F FILE NAME: PL4080F SHEET: 3 OF 5
16-0001E-14
QUANTITY REQUIRED PER ASSEMBLY

89
60
PART NUMBER DESCRIPTION ITEM

08
NO.

A/R 614033-085897 PLATE- TRIM MASS, 10gm 47


A/R 614033-085898 PLATE- TRIM MASS, 30gm 48
A/R 614033-085899 PLATE- TRIM MASS, 70gm 49
A/R 614033-085900 PLATE- TRIM MASS, 100gm 50
51
2 614167-086213 SCREW- METRIC, M5 X 18mm SOCKET CAP 52
53
2 404023-733759 SPRING- EXTENSION 54
2 401223-02 NUT- #4-40, HEX. 55
2 404303-733711 SCREW- #4-40 X 0.50, TORX PLUS 56
1 400641-18 RING- RETAINING 57
1 404465-733805 LINER- BEARING, NYLON 58
2 402524-730381 SCREW- #6-32 X 0.375, SEMS 59
SCREW- #6-32 X 0.500 SHOULDER,
2 400163-732831 SOCKET HEAD 60
4 402524-42 SCREW- #8-32 X 0.375, SEMS 61
2 402524-732692 SCREW- #8-32 X 1.625, SEMS 62
2 402524-03 SCREW- #4-40 X 0.500, SEMS 63
2 404424-733755 SCREW- #1/4-28 X 3/4, SOCKET HEAD CAP 64
2 400215-13 WASHER- #1/4, SPLIT LOCK 65
2 400782-09 WASHER- #1/4, FLAT 66
2 402524-02 SCREW- #4-40 X 0.375, SEMS 67
68
69
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614080
REV: F FILE NAME: PL4080F SHEET: 4 OF 5
16-0001E-14
QUANTITY REQUIRED PER ASSEMBLY

89
60
PART NUMBER DESCRIPTION ITEM

08
NO.

4 404287-732807 SET SCREW- #10-32 X 1.000 70


2 404287-732758 SET SCREW- #10-32 X 1.250 71
6 400783-10 NUT- #10-32 KEPTS 72
73
2 401226-01 LABEL - PRINTABLE 74
A/R 400658-730213 ADHESIVE - LOCTITE 242 75
1 614040-085567 PIN - PLATEN 76
3 402524-730381 SCREW - #6-32 X 0.375 SEMS 77
1 400260-18 RING - RETAINING, E - TYPE 78
79
80
81
82
83
3 400627-106 SCREW - #6-32 X 1.25 PAN HEAD 84
3 400215-09 WASHER - #6, SPLIT-LOCK 85
3 400216-09 WASHER - #6, FLAT 86
2 402524-41 SCREW - #8-32 X 0.25, SEMS 87
1 614187-086283 SHUTTLE SENSOR ASSY 88
1 400995-18 WASHER - CURVED SPRING 89
1 402524-23 SCREW - #6-32 X 0.500 SEMS 90
91
92
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 614080
REV: F FILE NAME: PL4080F SHEET: 5 OF 5
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to: 12 - 1/10/04 RELEASE TO PRODUCTION YL DB MBO
(1) use such information for purposes other than those expressly
authorized by TALLY; and (2) furnish such information 76 A 4/19/04 REVISED PER DCR #31205 YL DB MBO
to any other person in whole or in part without the prior express
written permission of TALLY; and, to promptly return 35 B 5/4/04 DB CB
this document to TALLY upon the receipt of a request REVISED PER DCR #31337 YL
therefor.
41 2X C 5/26/04 REVISED PER DCR #31376 YL DB CB
C D 6/6/04 REVISED PER DCR #31398 YL DB CB
E 6/30/04 REVISED PER DCR #31416 YL DB EDB
F 10/1/04 REVISED PER DCO #40200 YL DB C2

D
C 77 2X
D
63
13
2X

11

54 2X NOTES: (UNLESS OTHERWISE SPECIFIED)


1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND


NUMBER, SEE PARTS LIST FOR SPECIFICATION.
13
REF 3 TORQUE TO 5.0 IN-LBS.

4 TORQUE TO 6.0 IN-LBS.

C 16
5 TORQUE TO 2.5 - 4.0 IN-LBS.
C
39 6 TIGHTEN THE PLATEN MOTOR SHAFT SET SCREW AS
FOLLOWS (SEE VIEW A-A); MANUALLY ROTATE THE
PLATEN TO THE FULLY OPEN POSITION, WHILE HOLDING
O
FU PE THE PLATEN FULLY OPEN ROTATE THE PLATEN MOTOR SO
LL N THAT THE SHAFT FLAT MATCHES THE ILLUSTRATION ON THE
Y PLATEN MOTOR SENSOR PCB, TIGHTEN THE RIGHT PLATEN

B
SET SCREWS.

9 B 7 IDENTIFY CONNECTOR NO. AS J26.

8 IDENTIFY CONNECTOR NO. AS J22.

9. ORIENT TENSION CLIP (ITEM 41) AS SHOWN IN VIEW B-B.


14
VIEW A-A 6 REF

11 11 THE SQUARE SHAFT SHOULD BE PUSHED INTO THE


COUPLER UNTIL IT HITS THE INTERNAL STOP, THIS
REF COMBINATION IS PUSHED INTO THE MOTOR SHAFT
SO THE SHOULDER OF THE SQUARE SHAFT IS AGAINST
41 THE END OF MOTOR SHAFT.
REF
B 12 SPRING WASHER (ITEM 89) TO BE ORIENTED AS SHOWN. B
14

086088 ASSY
52 2X
75 A/R
A
13 6
REF
.152 62
CHASSIS
74 29 2X
54
REF 7 4 A
35
REF
76 12
REF REF ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A VIEW C-C
UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 1/10/04 A
DIMENSIONS AND TOLERANCES ARE
CHKD D. BROWN 1/13/04
IN INCHES AND SHALL BE INTER- SHIPPING: 6020 So 190TH ST.,
11 PRETED PER ANSI Y14.5M-1982. PRE-REL
KENT, WA 98032 USA

TOLERANCES ARE: - -
TITLE
REF
0.X ±0.1 FINAL M. O'LEARY 1/14/04 PRINT MECHANISM- BASIC,
0.XX ±0.01
0.XXX ±0.005
MFG L. SPYRIDIS 1/14/04 6312
VIEW B-B 086089 614081 6312 F 1 0.XXXX ±0.0005 Q.A. T. SCHORN 1/14/04 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 1/14/04 D 12344 614080 F
APPLICATION DO NOT SCALE DRAWING CHG BD G. GESELLCHEN 1/14/04 SCALE: NONE FILE NAME: 4080F SHEET: 1 OF 3
16-0001E-21 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

67 2X

D 44 D

31
33

C 2X 71 C
A/R 75
88
6X 72
4X 70
A/R 75
90
47
48
A/R
49
50

B B

R1.25

A A
66
2X 65 SEE SHEET 1 FOR NOTES
2X
64
2X SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 614080 F
SCALE: NONE FILE NAME: 4080F SHEET: 2 OF 3
16-0001E-22 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

78

57 27
D D
VIEW D
84 3X

85 3X
89 12 24
86 3X 21 REF REF
25
REF

87 VIEW E
2X
19
20 56 5
2X
C C
43

58 18 11

25
46
2X 55
89
4X 61 A/R 75
2X 60
45 3 24

VIEW E 59 2X
3

B B

74
8

17

A A
SEE SHEET 1 FOR NOTES

VIEW D
77 SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 614080 F
SCALE: NONE FILE NAME: 4080F SHEET: 3 OF 3
16-0001E-22 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 12/30/03 RELEASE TO PRODUCTION YL DB GAG
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express
8 4X 3 A 7/18/04 REVISED PER DCR #31247 YL DB DD
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request 9 A/R
therefor.

D 4 D

10 4X 3
9 A/R 5 2X
6

NOTES: (UNLESS OTHERWISE SPECIFIED)


2 3 1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND


NUMBER, SEE PARTS LIST FOR SPECIFICATION.

3 TORQUE TO 23 IN-LBS.

3 ADD TRIM MASSES, ITEM 12 TO 15,


TO ASSEMBLE AS REQUIRED TO CONTROL
ASSEMBLY MASS TO 1360±5 gm.
C C

11
12 A/R
15 13 4
2X 14

2 15 402524-64 SCREW- #10-32 X 0.75 SEMS - -


B B
A/R 14 614033-086134 PLATE- TRIM MASS, 50gm - -
A/R 13 614033-086133 PLATE- TRIM MASS, 35gm - -
A/R 12 614033-086132 PLATE- TRIM MASS, 15gm - -
A/R 11 614033-086131 PLATE- TRIM MASS, 5gm - -
4 10 613857-085314 SCREW - BRACKET - -
A/R 9 400658-730213 ADHESIVE - LOCTITE 242 - -
7 8 404044-732804 SCREW - #6-32 X 3/16, TURSS HEAD - -
8 3X 3
1 7 614128-085991 ADHESIVE - END CAP, RIGHT SIDE - -
9 A/R 614128-085978 -
1 6 ADHESIVE - END CAP, LEFT SIDE -
2 5 614127-085977 CARRIAGE - END CAP - -

1 4 614029-086053 BRACKET ASSY - RIBBON SHIELD ADJUST - -


7 1 3 614022-085513 RIBBON SHIELD ASSY - -

1 2 614021-085512 HAMMER BANK ASSY - -

- 1 085515 HAMMER BANK ASSY - FINAL - -


085515 ASSY 085515 ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 12/30/03 MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
A
DIMENSIONS AND TOLERANCES ARE
CHKD
IN INCHES AND SHALL BE INTER- D. BROWN 12/31/03 SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL
TOLERANCES ARE: - -
TITLE
0.X ±0.1 FINAL G. GESELLCHEN 12/31/03
0.XX ±0.01
0.XXX ±0.005
MFG L. SPYRIDIS 1/14/04 HAMMER BANK ASSY - FINAL
085515 614080 T6312 A 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 1/14/04 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 1/14/04 D 12344 614024 A
CHG BD G. GESELLCHEN 1/14/04
APPLICATION DO NOT SCALE DRAWING SCALE: NONE FILE NAME: 4024A SHEET: 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
QUANTITY REQUIRED PER ASSEMBLY

00

56
60

53
PART NUMBER DESCRIPTION ITEM

08

08
NO.

- 085356 RIBBON PLATFORM ASSY- W/RFD 1


RIBBON PLATFORM ASSY- W/RFD SKIP OVER WELD
- 086000 & REINKING DRIVE 2
3
4
5
6
7
8
1 1 613870-086022 PLATFORM ASSY- RIBBON 9
2 1 613971-085469 RIBBON DRIVE MOTOR 10
1 614134-086006 CABLE ASSY- OPTICAL SENSOR 11
12
1 1 613946-086303 ACOUSTIC FOAM 13
1 1 613946-086007 ACOUSTIC FOAM 14
1 1 613946-086008 ACOUSTIC FOAM 15
2 402953-01 PAD- MTG, CABLE TIE 16
4 2 400341-01 CABLE TIE 17
1 1 614074-085856 LABEL- HORIZONTAL SCALE (136 COLUMN) 18

1 1 613839-085084 LABEL- FORMS SETTING REFERENCE 19


1 1 613324-086010 LABEL- RIBBON LOADING 20
1 1 613954-085394 PIN- RIBBON PLATFORM 21
4 2 401226-01 LABEL- PRINTABLE 22
23
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 613945
REV: F FILE NAME: PL3945F SHEET: 2 OF 3
16-0001E-14
QUANTITY REQUIRED PER ASSEMBLY

00
56
60
53
PART NUMBER DESCRIPTION ITEM

08
08
NO.

8 4 402524-47 SCREW- #8-32 X 0.312 SEMS 24


2 2 400783-01 NUT- #4-40, HEX, KEPS 25
1 402524-02 SCREW- #4-40 X 0.375, SEMS 26
1 1 400627-02 SCREW- #4-40 X 0.187 PAN HEAD 27
28
A/R A/R 400658-31 ADHESIVE- LOCTITE 262 29
30
1 1 403637-731038 CABLE SUPPORT- TWIST LOCK 31
1 1 614160-086130 CBA- RIBBON MOTION 32
1 1 614168-086209 CABLE ASSY- RIBBON SENSORS 33
1 614168-086208 CABLE ASSY- RIBBON SENSORS 34
35
36
37
38
39
40
41
42
43
44
45
46
SIZE CODE IDENT DWG NO.

SHIPPING: 6020 So 190TH ST.,


KENT, WA 98032 USA
A 12344 613945
REV: F FILE NAME: PL3945F SHEET: 3 OF 3
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the 1.09 SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to: TO CENTER OF - 11/18/03 RELEASE TO PRODUCTION YL DB GAG
(1) use such information for purposes other than those expressly
authorized by TALLY; and (2) furnish such information FIRST TICK MARK
to any other person in whole or in part without the prior express A 12/11/03 REVISED PER DCR #31114 YL DB MBO
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request 086000 ONLY B 2/26/04 REVISED PER DCR #31207 YL DB SP
therefor.
26 C 3/24/04 REVISED PER DCR #31254 YL DB SP
13 D 5/13/04 REVISED PER DCR #31365 YL GAG MBO
E 6/30/04 REVISED PER DCR #31428 YL DB GAG
10 F 8/19/04 REVISED PER DCR #31454 YL DB MBO
085356
D VIEW A & D
086000
18
086000 ONLY
19 086000 ONLY 11 4
16 7 22
A 17
5 22
27
29 A/R 22
6

22 3
NOTES: (UNLESS OTHERWISE SPECIFIED)
1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND


10 NUMBER, SEE PARTS LIST FOR SPECIFICATION.

086000 ONLY 25 2X 3 USING ITEM #22, PRINT "PUMP J19".

4 USING ITEM #22, PRINT "RIBBON J21".


32
C 5 USING ITEM #22, PRINT "RIBBON".
C
6 USING ITEM #22, PRINT "PUMP".
33
7 CLEAN SURFACE OF ITEM 9 WITH ALCOHOL
B BEFORE APPLYING ITEM #16.

34 086000
ONLY

20
4.0" 14

15 32 REF
4.0"

9
31

B 16 086000 B
ONLY 11
21 17 REF
17
33
REF
34
REF
.145 24
086000 ONLY
085356 & 086000 ASSY
8X (086000)
11 4X (085356)
REF

DETAIL B

ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 11/18/03 A
DIMENSIONS AND TOLERANCES ARE
CHKD D. BROWN
IN INCHES AND SHALL BE INTER- 12/3/03 SHIPPING: 6020 So 190TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982.
TOLERANCES ARE:
PRE-REL - -
TITLE
G. GESELLCHEN
RIBBON PLATFORM ASSY
0.X ±0.1 FINAL 12/3/03
086000 614087/614166 6306/6312 E 1 0.XX ±0.01 MFG L. SPYRIDIS 12/3/03
0.XXX ±0.005
085356 614087/614166 6306/6312 E 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 12/3/03 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 12/3/03 D 12344 613945 F
APPLICATION DO NOT SCALE DRAWING CHG BD G. GESELLCHEN 12/3/03 SCALE: NONE FILE NAME: 3945F SHEET: 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
QUANTITY REQUIRED PER ASSEMBLY

86

82
85

81
60

60
60

60
PART NUMBER DESCRIPTION ITEM

08

08
NO.

08

08
ELECTRONICS ASSY - STD - SER/PAR
- 086081 PSIO READY, T6306 1
ELECTRONICS ASSY - SER/PAR
- 086082 WITH SINGLE PSIO OPTION, T6306 2
- ELECTRONICS ASSY - STD - SER/PAR
086085 PSIO READY, T6312 3
ELECTRONICS ASSY - SER/PAR
- 086086 WITH SINGLE PSIO OPTION, T6312 4
5
6
1 1 1 1 400326-04 WASHER- #8 FLAT NYLON 7
8
REF REF 614050 CBA - CONTROLLER, T6306 9
REF REF 613860 CBA - CONTROLLER, T6312 10
1 1 1 1 613872-085142 PLATE - CONTROLLER MOUNTING 11
1 1 1 1 613871-085941 BACK PLATE ASSY 12
1 1 1 1 614102-086092 BRACKET - PIVOT 13
1 1 1 1 400783-730382 NUT - #6-32, HEX, KEPS 14
1 1 612936-081935 PANEL - PSIO, BLANK COVER 15
1 1 1 1 402524-24 SCREW - #6-32 X 0.75 SEMS 16
9 9 6 6 402524-23 SCREW - #6-32 X 0.50 SEMS 17
1 1 1 1 403666-730953 STRAP - GROUND, INSULATED 18
2 2 2 2 403807-732704 SCREW LOCK 19
2 2 2 2 400215-730286 WASHER - #4 SPLIT LOCK 20
2 2 2 2 402524-01 SCREW - #4-40 X 0.25 SEMS 21
2 2 450049-30 SCREW - M3 X 6mm 22
2 2 2 2 404251-732656 POP RIVET - Ø1/8 X 0.275, DOME HEAD 23
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
A 12344 614150
REV: B FILE NAME: PL4150B SHEET: 2 OF 2
16-0001E-14
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 1/5/04 RELEASE TO PRODUCTION YL DB MBO
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express A 4/12/04 REVISED PER DCR #31297 YL DB EB
written permission of TALLY; and, to promptly return
B 6/3/04 REVISED PER DCR #31389 YL DB EB
this document to TALLY upon the receipt of a request
therefor.
17

D 13 D

NOTES: (UNLESS OTHERWISE SPECIFIED)


9
1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
16 10 WORKMANSHIP STANDARDS.
2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND
NUMBER, SEE PARTS LIST FOR SPECIFICATION.

LIMITED USE, SEE P/L.

C C

B B
18

14
2X 20 11
2X 19

12
23 2X
22
21
15 2X ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 1/5/03 MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
A
DIMENSIONS AND TOLERANCES ARE
CHKD
IN INCHES AND SHALL BE INTER- D. BROWN 1/8/04 SHIPPING: 8301 So 180TH ST.,
086086 614087 6312 B 1 PRETED PER ANSI Y14.5M-1982. PRE-REL
KENT, WA 98032 USA

TOLERANCES ARE: - - TITLE


086085 614087 6312 B 1 FINAL M. O'LEARY 1/9/04
086081, 086082, 086085 & 086086 ASSY
0.X ±0.1
086082 614087 6306 B 1 0.XX ±0.01 MFG L. SPYRIDIS 1/14/04
ELECTRONICS ASSY
0.XXX ±0.005
086081 614087 6306 B 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 1/14/04 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 1/14/04 D 12344 614150 B
CHG BD G. GESELLCHEN 1/14/04
APPLICATION DO NOT SCALE DRAWING SCALE: NONE FILE NAME: 4150B SHEET: 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 10/30/03 RELEASE TO PRODUCTION YL DB SP
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express 8 3 A 12/20/03 REVISED PER DCR #31125 YL DB PB
written permission of TALLY; and, to promptly return
B 4/30/04 REVISED PER DCR #31345 YL DB MBO
this document to TALLY upon the receipt of a request A/R
therefor.

D D

7 REF
6

7 NOTES: (UNLESS OTHERWISE SPECIFIED)


1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND


NUMBER, SEE PARTS LIST FOR SPECIFICATION.
5
3 APPLY ADHESIVE (ITEM 8) TO INDICATED AREAS OF
5X ITEM 7 BEFORE ASSEMBLY.

C C

11

3 3X
B B

1 11 404460-733791 CABLE ASSY- 10 CONDUCTOR FLAT CABLE - -


1 10 614123-085971 BUTTON- BLUE - -
12 9 614123-085970 BUTTON- GREY - -
A/R 8 400658-731013 ADHESIVE - LOCTLTE 411 - -
1 7 614034-085540 COVER, LED - -

9 12X 4 1 6 613164-082644 OVERLAY- DISPLAY - -


085510 5 5 404240-732638 SCREW- PAN HEAD TRI-ROUNDULAR PLASTITE - -
1 4 614130-085998 CONTROL PANEL BEZEL - LABELED - -
10
3 3 404444-733748 KEY PAD- CONDUCTIVE RUBBER - -
1 2 613974-085485 CBA- CONTROL PANEL - -
- 1 085510 CONTROL PANEL ASSY - -
085510 ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 4/15/03 MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
A
DIMENSIONS AND TOLERANCES ARE
CHKD
IN INCHES AND SHALL BE INTER- D. BROWN 10/31/03 SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL
TOLERANCES ARE: - -
TITLE
0.X ±0.1 FINAL S. PHILLIPS 10/31/03
0.XX ±0.01 MFG L. SPYRIDIS 11/12/03 CONTROL PANEL ASSY
0.XXX ±0.005
085510 614077/614081 6306/6312 B 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 11/12/03 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'


THIRD ANGLE
PROJECTION C.S. C. MARTIN 11/12/03 D 12344 614035 B
CHG BD G. GESELLCHEN 11/12/03
APPLICATION DO NOT SCALE DRAWING SCALE: NONE FILE NAME: 4035B SHEET: 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
FILE NAME:
4 3 2 1
PROPRIETARY NOTICE
REVISIONS
SYM DATE DESCRIPTION BY APPROVED
This document and the information contained therein are the
property of TALLY. Recipient agrees not to: DB CB
- 6/3/04 RELEASE TO PRODUCTION YL
(1) use such information for purposes other than those expressly
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
therefor.

D D

NOTES: (UNLESS OTHERWISE SPECIFIED)


1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.

2 NOTE ORIENTATION OF ENCODER.

3 TORQUE TO 2.5-4.0 IN-LBS.


3 2

C C

4 3

B 086283 ASSY B

2 4 614132-085999 SCREW- SEMS W/FLAT WASHER & NYLON LOCKING PATCH - -


1 3 613837-085905 SENSOR DECAL - -
1 2 614174-086227 CARRIER- SHUTTLE SENSOR - -
- 1 086283 SHUTTLE SENSOR ASSY - -
086283 ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQD NO.
DWN
UNLESS OTHERWISE SPECIFIED YUEN LAI 6/3/04
DIMENSIONS AND TOLERANCES ARE CHKD
IN INCHES AND SHALL BE INTER- D. BROWN 6/4/04 SHIPPING: 6020 So 190TH ST.,
PRETED PER ANSI Y14.5M-1982. KENT, WA 98032 USA
PRE-REL
- -
!CTQ DIMENSION TITLE
A FINAL
C. BAKKEN 6/4/04 A
SHUTTLE SENSOR ASSY
TOLERANCES ARE:
0.X ±0.1 MFG
B. KOLPACK 6/8/04
0.XX ±0.01
086283 614076/614080 6306/6312 - 1 0.XXX ±0.005 Q.A.
T. SCHORN 6/8/04
0.XXXX ±0.0005 SIZE CODE IDENT DWG NO. REV

C 614187
THIRD ANGLE C.S.
C. MARTIN
PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30' PROJECTION 6/8/04
12344 -
CHG BD
APPLICATION DO NOT SCALE DRAWING B. KOLPACK 6/8/04 SCALE: NONE FILE NAME: 4187- SHEET: 1 OF 1

16-0001E-19 4 3 2 1
4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 10/22/03 RELEASE TO PRODUCTION YL DB SP
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express A 12/6/03 REVISED PER DCR #31109 YL DB SP
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
D therefor.
D

NOTES: (UNLESS OTHERWISE SPECIFIED)


1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.
3 2. REMOVE ALL BURRS, BREAK SHARP EDGES, MACHINE
SURFACES 125 -.

4 3. ALL DIMENSIONS APPLY AFTER SURFACE COATINGS

C C
HAVE BEEN APPLIED.

4. ALL SURFACES TO COMPLY WITH TALLY


SPECIFICATION Q-D1094, CLASS C.

B 085625 ASSY B

1 4 403760-01 CONNECTOR- HORIZONTAL MODULAR JACK 4-POSITION - -


1 3 404448-733758 POTENTIOMETER- 10K 30% ANGLE SENSING - -
1 2 614059-085624 PCB- PLATEN POSITION SENSOR - -
- 1 085625 CBA- PLATEN POSITION SENSOR - -
085625 ITEM
PART NUMBER MATERIAL FINISH
DESCRIPTION
QTY REQ'D NO.
UNLESS OTHERWISE SPECIFIED
DWN YUEN LAI 10/22/03 MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
DIMENSIONS AND TOLERANCES ARE
IN INCHES AND SHALL BE INTER-
CHKD D. BROWN 10/23/03 SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL - -
A A
TITLE
TOLERANCES ARE:
FINAL S. PHILLIPS 10/23/03
0.X ±0.1
0.XX ±0.01
MFG L. SPYRIDIS 11/12/03
CBA- PLATEN POSITION SENSOR
085625 614124 T6306/T6312 A 1 0.XXX ±0.005 Q.A. TIM SCHORN 11/12/03
0.XXXX ±0.0005 THIRD ANGLE SIZE CODE IDENT DWG NO. REV
PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30' PROJECTION C.S. C. MARTIN 11/12/03
B 12344 614060 A
APPLICATION DO NOT SCALE DRAWING CHG BD G. GESELLCHEN 11/12/03 SCALE: NONE FILE NAME: 4060A SHEET: 1 OF 1

16-0001E-17 4 3 2 1
FILE NAME:
BILL OF MATERIALS
DRAWING NO. 613860 MAILING: P.0. BOX 97019
REVISION . KENT, WA 98064-9718 USA
ASSEMBLY NO. 085645 SHIPPING: 8301 S. 180TH ST.
DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA

ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS
1 6 404068-732438 Chip Ceramic Capacitor - 22pF 50V 10% C174, C175, C24, C28, C43, C46 0805
C12, C14, C155, C167, C22, C25, C27, C37,
C38, C4, C40, C41, C45, C47, C49, C5, C57,
2 23 404069-732458 Chip Ceramic Capacitor - 1000pF 50V 10% C60, C61, C65, C7, C87, C92 0805
3 7 404069-732466 Chip Ceramic Capacitor - 4700pF 50V 10% C10, C172, C23, C33, C42, C51, C70 0805
C156, C157, C158, C159, C160, C161, C162,
4 12 404069-731545 Chip Ceramic Capacitor - 0.01uF 50V 10% C163, C164, C165, C88, C93 0805

C105, C106, C107, C108, C109, C11, C110,


C111, C112, C13, C147, C148, C149, C152,
C166, C168, C169, C18, C19, C20, C21, C26,
C29, C30, C31, C32, C34, C36, C39, C44, C48,
C50, C52, C54, C55, C56, C58, C59, C6, C63,
C64, C66, C67, C68, C69, C75, C76, C77, C78,
5 57 404069-732481 Chip Ceramic Capacitor - 0.1uF 25V 10% C79, C8, C80, C81, C83, C86, C9, C94 0805
C1, C121, C122, C123, C124, C125, C126, C127,
6 10 404368-733533 Chip Ceramic Capacitor - 0.1uF 100V 10% C128, C146 1210
C113, C114, C115, C116, C117, C118, C119,
C120, C129, C130, C131, C132, C133, C134,
C135, C136, C137, C138, C140, C141, C142,
7 25 404069-733577 Chip Ceramic Capacitor - 0.22uF 16V 10% C143, C144, C145, C82 0805
8 8 404368-733576 Chip Ceramic Capacitor - 0.22uF 100V 10% C100, C101, C102, C95, C96, C97, C98, C99 1210
9 8 404143-732262 Chip Electrolytic Capacitor - 10uF 16V 20% C103, C15, C153, C154, C16, C17, C2, C3
10 3 404143-733666 Chip Electrolytic Capacitor - 47uF 63V 20% C139, C150, C151
11 2 404415-733700 Electrolytic Capacitor - 22000uF 50V 20% C170, C171
12 6 404173-733535 Chip Tantalum Capacitor - 10uF 10V 20% C173, C35, C53, C62, C84, C85 3216
13 1 404277-733783 Chip Tantalum Capacitor - 100uF 10V 20% Low ESR C104 7343
14 2 404366-733413 Chip Resistor - 0 1/10W 5% R14, R62 0805
R115, R117, R118, R119, R120, R13, R133,
R140, R144, R145, R146, R147, R19, R24, R25,
15 19 404366-733422 Chip Resistor - 22 1/10W 5% R31, R37, R83, R95 0805
16 5 404366-733426 Chip Resistor - 33 1/10W 5% R10, R5, R7, R8, R9 0805
17 8 404366-733440 Chip Resistor - 120 1/10W 5% R11, R22, R4, R54, R55, R57, R59, R6 0805
18 4 404366-733445 Chip Resistor - 200 1/10W 5% R12, R20, R28, R42 0805
19 6 404366-733454 Chip Resistor - 470 1/10W 5% R128, R129, R16, R17, R35, R36 0805
20 1 404365-733145 Chip Resistor - 1.0K 1/10W 5% R53 0805
21 5 404365-733157 Chip Resistor - 3.3K 1/10W 5% R136, R15, R27, R3, R63 0805
22 3 404365-733161 Chip Resistor - 4.7K 1/10W 5% R39, R40, R41 0805
23 4 404365-733164 Chip Resistor - 6.2K 1/10W 5% R64, R66, R79, R84 0805

TallyGenicom Confidential 8/24/2004 Sheet 3 of 7


BILL OF MATERIALS
DRAWING NO. 613860 MAILING: P.0. BOX 97019
REVISION . KENT, WA 98064-9718 USA
ASSEMBLY NO. 085645 SHIPPING: 8301 S. 180TH ST.
DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA

ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS
R1, R113, R125, R126, R127, R135, R26, R30,
R38, R56, R67, R70, R71, R72, R73, R74, R75,
24 23 404365-733169 Chip Resistor - 10K 1/10W 5% R76, R85, R87, R90, R92, R98 0805
25
26 1 404365-733174 Chip Resistor - 16K 1/10W 5% R97 0805
27 2 404365-733176 Chip Resistor - 20K 1/10W 5% R21, R29 0805
28 9 404365-733190 Chip Resistor - 75K 1/10W 5% R23, R65, R69, R78, R80, R81, R86, R89, R93 0805
29 2 404365-733193 Chip Resistor - 100K 1/10W 5% R96, R99 0805
30 1 404365-733393 Chip Resistor - 200K 1/10W 5% R100 0805
31 2 404365-733412 Chip Resistor - 10M 1/10W 5% R44, R52 0805
32 4 404172-733573 Chip Resistor - 1.00 1/8W 1% R103, R104, R109, R110 1206
33 6 404172-733575 Chip Resistor - 1.50 1/8W 1% R101, R102, R105, R106, R111, R112 1206
34 1 404364-733777 Chip Resistor - 1.00K 1/10W 1% R43 0805
35 2 404364-733134 Chip Resistor - 2.00K 1/10W 1% R138, R139 0805
36 2 404364-733776 Chip Resistor - 3.09K 1/10W 1% R33, R34 0805
37 2 404364-733784 Chip Resistor - 4.12K 1/10W 1% R114, R60 0805
38 2 404364-733736 Chip Resistor - 6.65K 1/10W 1% R116, R132 0805
39 3 404364-733706 Chip Resistor - 8.25K 1/10W 1% R50, R88, R91 0805
40 5 404364-733707 Chip Resistor - 17.8K 1/10W 1% R123, R124, R134, R142, R49 0805
41 1 404364-733139 Chip Resistor - 20.0K 1/10W 1% R32 0805
42 2 404364-733140 Chip Resistor - 30.1K 1/10W 1% R77, R82 0805
43 1 404364-733708 Chip Resistor - 33.2K 1/10W 1% R51 0805
44 2 404364-733709 Chip Resistor - 59.0K 1/10W 1% R48, R61 0805
45 1 404364-733544 Chip Resistor - 100K 1/10W 1% R45 0805
46 5 404364-733482 Chip Resistor - 200K 1/10W 1% R122, R141, R47, R58, R68 0805
47 1 404364-733710 Chip Resistor - 523K 1/10W 1% R46 0805

RP33, RP35, RP37, RP39, RP41, RP43, RP45,


RP47, RP49, RP51, RP53, RP55, RP57, RP59,
48 20 404189-733656 Chip Resistor Array - 18 1/16W 5% RP61, RP63, RP65, RP67, RP69, RP71 1206
RP10, RP13, RP14, RP16, RP18, RP19, RP20,
RP21, RP22, RP23, RP24, RP25, RP26, RP7,
49 17 404189-733657 Chip Resistor Array - 22 1/16W 5% RP72, RP8, RP9 1206
RP1, RP2, RP3, RP32, RP34, RP36, RP38,
RP40, RP42, RP44, RP46, RP48, RP50, RP52,
RP54, RP56, RP58, RP60, RP62, RP64, RP66,
50 23 404189-733660 Chip Resistor Array - 1.2K 1/16W 5% RP68, RP70 1206
RP11, RP12, RP15, RP17, RP29, RP30, RP31,
51 10 404189-733662 Chip Resistor Array - 4.7K 1/16W 5% RP4, RP5, RP6 1206
52 2 404189-733663 Chip Resistor Array - 10K 1/16W 5% RP27, RP28 1206

TallyGenicom Confidential 8/24/2004 Sheet 4 of 7


BILL OF MATERIALS
DRAWING NO. 613860 MAILING: P.0. BOX 97019
REVISION . KENT, WA 98064-9718 USA
ASSEMBLY NO. 085645 SHIPPING: 8301 S. 180TH ST.
DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA

ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS
53 1 404363-733523 Metal Strip Resistor - 0.10 1W 1% R94 2512
54 2 404363-733538 Metal Strip Resistor - 0.30 1W 1% R107, R108 2512
55 1 404395-733529 Metal Strip Resistor - 82.5 1W 1% R130 2512
56 1 404452-733769 Chip Fuse - Resetable 140mA F1
57 1 404142-732583 Chip EMI Filter - 60 Ohm 6A L10 1806
58 11 404142-733562 Chip EMI Filter - 600 Ohm 200mA L1, L11, L14, L15, L2, L3, L4, L5, L6, L7, L8 0805
59 1 404193-733773 Inductor - 68uH 3A L12
60 1 404392-733521 Chip LED - Green LED1 0805
61 1 404392-733520 Chip LED - Red LED2 0805
62 1 404050-733785 Crystal - 16.667MHz Y2
63 1 404050-733491 Crystal - 20.000MHz Y1
64 1 404432-733703 Diode - Dual Schottky Power Rectifier MBRD660CT D4
D16, D17, D18, D19, D20, D21, D22, D23, D24,
D25, D26, D27, D28, D29, D30, D31, D32, D33,
D34, D35, D37, D38, D39, D40, D41, D42, D43,
D44, D45, D46, D47, D48, D49, D50, D51, D52,
65 41 404318-732843 Diode - Dual Ultra-Fast BD1204 D53, D54, D55, D56, D9
66 2 404318-732844 Diode - Dual Ultra-Fast BD1205 D10, D15
67 1 404201-733667 Diode - Schottky Power Rectifier MBRS360T3 D3
68 1 404000-733509 Diode - Transient Voltage Suppressor 1N5908 D1
69 9 404255-732687 Diode - Ultra-Fast Recovery CMR3U-02 D11, D12, D13, D2, D57, D58, D6, D7, D8
70 2 403880-733510 Diode - Ultra-Fast Recovery US1B D14, D36
71 1 400093-733733 Diode - Zener 12V MMSZ5242BT1 D5
Q21, Q22, Q23, Q24, Q25, Q26, Q27, Q28, Q29,
Q30, Q31, Q32, Q33, Q34, Q35, Q36, Q37, Q38,
Q39, Q40, Q44, Q45, Q46, Q47, Q48, Q49, Q50,
Q51, Q52, Q53, Q54, Q55, Q56, Q57, Q58, Q59,
72 40 404441-733728 Transistor - N-Channel Dual MOSFET FDS3890 Q60, Q61, Q62, Q63 SO8
73 2 404421-733674 Transistor - N-Channel MOSFET NTD3055L104 Q3, Q4 DPAK
74 4 404442-733729 Transistor - N-Channel Power MOSFET NTD32N06 Q41, Q42, Q43, Q64 DPAK
75 9 404228-732618 Transistor - NPN Driver MMBTA06 Q10, Q11, Q14, Q15, Q17, Q18, Q2, Q5, Q6 SOT-23
76 7 404433-733704 Transistor - P-Channel Power MOSFET IRFR5305 Q19, Q20, Q65, Q66, Q7, Q8, Q9 DPAK
77 4 404229-732619 Transistor - PNP Driver MMBTA56 Q1, Q12, Q13, Q16 SOT-23
78 1 404281-732747 Regulator - Linear LT1086CM3.3 VR1
79 1 404417-733774 Regulator - Simple Switcher LM2592HVS-ADJ VR2
80 1 404283-732785 IC - 32-Bit Processor MCF5307 U8 PQFP208
81 1 700700-086150 CONTROL PROCESSOR - SAME FOR ALL U9 PLCC68 Programmed device
82 1 700700-086148 MAIN PLD - SAME FOR ALL U10 TQFP144 Programmed device
83 1 6 MAIN CODE (DIFFERENT) U12 BGA64
84 1 404457-733788 IC - SDRAM 256Mbit MT48LC16M16A2TG-7E U11 TSOP54

TallyGenicom Confidential 8/24/2004 Sheet 5 of 7


BILL OF MATERIALS
DRAWING NO. 613860 MAILING: P.0. BOX 97019
REVISION . KENT, WA 98064-9718 USA
ASSEMBLY NO. 085645 SHIPPING: 8301 S. 180TH ST.
DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA

ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS
85 1 404298-732777 IC - Serial EEPROM 64K-Bit M24C64 U7 SO8
86 3 404399-733548 IC - Hex Inverter 74AHCT14 U14, U4, U5 SO14
87 1 404429-733694 IC - Quad Nand 74HCT00 U6 SO14
U34, U35, U36, U37, U38, U39, U40, U41, U42,
88 10 403005-733642 IC - 8-bit Shift Register 74HC595 U43 SO16
89 3 401956-732150 IC - Octal 3-State Buffer 74LS244 U19, U20, U3 SO20W
90 2 404278-732744 IC - Bidirectional Transceiver 3.3V 74LCX245 U21, U22 SO20W
91 1 404279-732745 IC - Octal D-Type Flip-Flop 3.3V 74LCX374 U1 SO20W
92 1 404391-733519 IC - RS232 Transceiver MAX238 U2 SO24W
93 1 404456-733787 IC - Spread Spectrum Clock Generator CY25812SC U44 SO8
94 1 404282-732749 IC - Voltage Supervisor TLC7733 U13 SO8
95 2 404414-733639 IC - Analog Mux 74HC4051 U24, U25 SO16
96 1 402328-732882 IC - Quad Op-Amp LM324 U23 SO14
97 8 404413-733638 IC - DMOS Full-Bridge Motor Driver A3959SLB U26, U27, U28, U29, U30, U31, U32, U33 SO24W
98 1 404390-733517 Socket - PLCC 68-Position U9 PLCC68
99 1 404430-733695 Connector - FFC Receptacle 10-Position J207
100 1 404410-733630 Connector - Friction Lock Header 4-pin J17
101 1 402791-732536 Connector - Header 10-Pin J9
102 3 404092-732164 Connector - Latched Header 2-Pin J23, J24, J26
103 1 403081-730147 Connector - RT Angle Receptacle 25-Position J2
104 1 403967-732189 Connector - RT Angle Receptacle 36-Position J1
105 1 404178-732430 Connector - RT Angle Receptacle 50-Position J12
106 1 404025-731119 Connector - Soft Shell Header 4-Pin J18
107 4 404252-732660 Connector - ULTREX Header 4-Pin J19, J20, J21, J22
108 6 403760-732621 Connector - Vertical Modular Jack 4-Position J201, J202, J203, J204, J205, J206
109 4 402242-732669 Connector - Vertical Shrouded Header 26-Pin J101, J102, J103, J104
110 1 613859-085096 PCB - Controller, T6312 Rev X3 PCB1

MECHANICAL COMPONENTS
111 2 613374-083383 Guide - Molded, PSIO
112 1 613396-083507 Support - PSIO
113 4 404240-732638 Screw - #6-19 x 3/8 Thread Forming

NOT INSTALLED COMPONENTS


2 404366-733413 Chip Resistor - 0 1/10W 5% R18, R2 0805
1 402791- Connector - Dual Row Header 4-Pin J4
1 402242- Connector - Header 12-Pin J16
2 402706-03 Connector - Header 4-Pin J25, J6
3 402706-01 Connector - Header 2-Pin JP1, JP2, JP3
1 402242- Connector - Header 6-Pin J3

TallyGenicom Confidential 8/24/2004 Sheet 6 of 7


BILL OF MATERIALS
DRAWING NO. 613860 MAILING: P.0. BOX 97019
REVISION . KENT, WA 98064-9718 USA
ASSEMBLY NO. 085645 SHIPPING: 8301 S. 180TH ST.
DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA

ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS
1 402242-732669 Connector - Vertical Shrouded Header 26-Pin J8
1 404141-732259 Switch - Push Button SW1

TallyGenicom Confidential 8/24/2004 Sheet 7 of 7

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