L110D655

TABLE OF CONTENTS LH410 111128

13. BRAKE SYSTEM

* 56029218 BRAKE HYDRAULICS....................................................................................................................................................... 2
** 56018350 BRAKE COMPONENTS MOUNTING............................................................................................................................ 4
*** 56015241 VALVE ASSEMBLY.................................................................................................................................................... 6
**** 56042596 CHARGING VALVE................................................................................................................................................ 8
*** 56018351 RELIEF VALVE ASSEMBLY...................................................................................................................................... 10
**** 56015666 PRESSURE RELIEF VALVE.................................................................................................................................. 12
*** 56015245 PUMP UNIT................................................................................................................................................................ 14
*** 56018352 ADAPTER ASSEMBLY............................................................................................................................................... 16
*** 56015246 PRESSURE ACCUMULATOR.................................................................................................................................... 18
**** 56013009 PRESSURE ACCUMULATOR.............................................................................................................................. 20
***** 56024386 PRESSURE ACCUMULATOR............................................................................................................................ 22
** 56017386 VALVE ASSEMBLY........................................................................................................................................................ 24
*** 04004101 PRESSURE FILTER................................................................................................................................................... 26
*** 56017633 SEQUENCE VALVE................................................................................................................................................... 28
** 56016615 ADAPTER ASSEMBLY................................................................................................................................................... 30
** 56026149 BRAKE PEDAL............................................................................................................................................................... 32
*** 56016273 BRAKE VALVE........................................................................................................................................................... 34
* 56029235 BRAKE FLUSHING............................................................................................................................................................ 36
** 56017233 ADAPTER ASSEMBLY................................................................................................................................................... 38

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56029218 aA
1 (39) BRAKE HYDRAULICS 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56029218 aA
111128 BRAKE HYDRAULICS 2 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56018350 BRAKE COMPONENTS MOUNTING SEE PAGE 13-4 1
2 56017386 VALVE ASSEMBLY SEE PAGE 13-24 1
3 56016615 ADAPTER ASSEMBLY SEE PAGE 13-30 1
4 56026149 BRAKE PEDAL SEE PAGE 13-32 1
5 56017057 MOUNTING PLATE 1
. . . . .
6 56018390 PIPE 1
7 56018389 PIPE 1
8 56018388 PIPE 1
9 56018405 PIPE 1
10 56018417 PIPE 1
. . . . .
11 56018337 PIPE 1
12 56018413 PIPE 1
13 56029222 PIPE ORFS D 12X1,5 1
14 56018414 PIPE 1
15 56018411 PIPE 1
. . . . .
20 56020571 HYDRAULIC HOSE R2T-12-1050-V12A-V12D-0-0 1
21 02865140 HYDRAULIC HOSE R2T-08-1150-V8A-V8D-0-0 2
22 56024905 HYDRAULIC HOSE 4SH-08-1150-V8A-V8A-0-0 1
23 56024674 HYDRAULIC HOSE R2T-04-1400-V4A-V4B-0-0 1
24 02853210 HYDRAULIC HOSE R2T-06-1250-V6A-V6B-0-0 1
. . . . .
25 56029662 HYDRAULIC HOSE R2T-06-0920-V6A-V6D-0-0 1
30 06429032 PIPE CLAMP 1
31 06429034 PIPE CLAMP 8
32 06429035 PIPE CLAMP 4
33 29521397 EXTENSION PLATE 2
. . . . .
34 29521422 BASE PLATE 1
35 56000217 BLANKING PLATE 12
36 04182004 ADAPTER (HYDRAULIC) P-H 8HMLOS, 13/16 - 13/16 1
37 04182005 ADAPTER (HYDRAULIC) 1
38 04182033 ELBOW ADAPTER 13/16 - 13/16 1
. . . . .
39 04182000 ADAPTER (HYDRAULIC) 1
40 06530404 HEXAGON HEAD SCREW (FULL THREAD) M8X20 - 8.8 , ISO 4017 2
41 06530393 HEXAGON HEAD BOLT (HALF THREAD) M6X50 6
42 06530391 HEXAGON HEAD BOLT (HALF THREAD) M6X40 20
43 04705940 FITTING 2
. . . . .
44 06530382 SCREW 2

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56018350 cF
3 (39) BRAKE COMPONENTS MOUNTING 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56018350 cF
111128 BRAKE COMPONENTS MOUNTING 4 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56015241 VALVE ASSEMBLY SEE PAGE 13-6 1
2 56018351 RELIEF VALVE ASSEMBLY SEE PAGE 13-10 1
3 56015245 PUMP UNIT SEE PAGE 13-14 1
4 56018352 ADAPTER ASSEMBLY SEE PAGE 13-16 1
5 56015246 PRESSURE ACCUMULATOR SEE PAGE 13-18 1
. . . . .
6 56018345 PIPE 1
7 56018342 PIPE 1
8 56018339 PIPE 1
9 56018349 PIPE 1
10 56018346 PIPE 1
. . . . .
11 56018336 PIPE 1
12 56018344 PIPE 1
13 56018340 PIPE 1
14 56018338 PIPE 1
16 56018348 PIPE 1
. . . . .
18 56018333 PIPE 1
19 56018343 PIPE 1
20 56018341 PIPE 1
21 56018347 PIPE 1
22 56010674 PIPE CLAMP 1
. . . . .
23 06575106 HEXAGON NYLOC NUT M6 - 8 , DIN 985 1
24 06530389 HEXAGON HEAD SCREW (FULL THREAD) M6X30 - 8.8 , ISO 4017 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015241 eE
5 (39) VALVE ASSEMBLY 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015241 eE
111128 VALVE ASSEMBLY 6 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56042596 CHARGING VALVE SEE PAGE 13-8 1
2 55158399 PRESSURE TRANSMITTER 400 BAR 4
4 04182216 ADAPTER (HYDRAULIC) 2
5 04182226 ADAPTER (HYDRAULIC) 4
6 04182655 ADAPTER TEE 1
. . . . .
7 04182779 CONNECTOR 1
9 04130190 PRESSURE GAUGE CONNECTOR HPR 1/4 5
10 04182688 ADAPTER TEE 1
11 04182606 ELBOW ADAPTER 1-1 1
12 04182603 ELBOW ADAPTER R 13/16 - 13/16 2
. . . . .
13 04182411 ELBOW ADAPTER R 1/2 - 13/16 1
14 55026879 SWIVEL NUT MALE ADAPTER 5/8 X 9/16-18 1
15 06532036 HEXAGON SOCKET HEAD BOLT (HALF M10X110 8.8 3
THREAD)
16 04182608 ELBOW ADAPTER 1
17 04182251 ADAPTER (HYDRAULIC) 1
. . . . .
18 04182217 ADAPTER (HYDRAULIC) 1
19 04136411 ADAPTER TEE R 1/4 4
20 55026258 SWIVEL NUT MALE ADAPTER ORFS 9/16-18 - BSP 1/4 4
21 04182401 ELBOW ADAPTER R 1/4 - 9/16 4
22 04132282 ADAPTER (HYDRAULIC) AQ 137-4-4 2
. . . . .
23 09371820 USIT-SEAL U/SC 13,7X20X1,5 , 70 SHORE A 2
24 04182600 ELBOW ADAPTER 9/16 - 9/16 1
25 04182201 ADAPTER (HYDRAULIC) 1
26 04182806 NUT 2

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56042596
7 (39) CHARGING VALVE 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56042596
111128 CHARGING VALVE 8 (39)

Ref. Part no. Description EN Standard designation Qty

e
2 56045189 DIRECTIONAL VALVE INCL.200 2
3 56016247 CHECK VALVE INCL.201 3
4 56045206 CHARGING VALVE INCL.202 1
5 56023477 PRESSURE RELIEF VALVE 300 BAR 1
6 56019800 PRESSURE REDUCING VALVE 200 BAR INCL.203 1
. . . . .
7 56042643 VALVE CARTRIDGE VALVE, ON/OFF CARTRIDGE, 1
NORMALLY OPEN INCL.204
8 56025756 COIL 26V 1
9 56045207 PRESSURE RELIEF VALVE INCL.201 1
10 56044444 NOZZLE M6-1.0MM, THROTTLE VALVE 1
11 04762075 NOZZLE M6-2,5 MM 1
. . . . .
200 56045208 SEAL KIT 2
201 04762087 SEAL KIT 4
202 56045209 SEAL KIT 1
203 04762085 SEAL KIT 1
204 56045210 SEAL KIT 1
. . . . .

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56018351 aA
9 (39) RELIEF VALVE ASSEMBLY 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56018351 aA
111128 RELIEF VALVE ASSEMBLY 10 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56015666 PRESSURE RELIEF VALVE SEE PAGE 13-12 1
2 04790583 CHECK VALVE R 1/2 IN, 0.1BAR 1
3 06530395 HEXAGON HEAD BOLT (HALF THREAD) M6X60 - 8.8 , ISO 4014 2
4 04182217 ADAPTER (HYDRAULIC) 1
5 04182216 ADAPTER (HYDRAULIC) 1
. . . . .
6 04182692 CONNECTOR 1
7 04910138 HEXACON SOCKET HEAD PLUG R 1/4 1
8 04182412 ELBOW ADAPTER R 3/4 - 1 3/16 2
9 06589406 PLAIN WASHER 2

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015666
11 (39) PRESSURE RELIEF VALVE 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015666
111128 PRESSURE RELIEF VALVE 12 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56016488 CARTRIDGE 210 BAR INCL.2 1
2 55010023 O-RING 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015245 aA
13 (39) PUMP UNIT 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015245 aA
111128 PUMP UNIT 14 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56005916 PUMP UNIT 1
2 04182215 ADAPTER (HYDRAULIC) P-H 8F42EDMLOS 1
3 04182410 ELBOW ADAPTER 1
4 06581409 PLAIN WASHER M12 - 8 , SFS 2041 4
5 06530438 HEXAGON HEAD SCREW (FULL THREAD) M12X20 - 8.8 , ISO 4017 4
. . . . .

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56018352 A
15 (39) ADAPTER ASSEMBLY 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56018352 A
111128 ADAPTER ASSEMBLY 16 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 02802310 CONNECTOR 1
2 56001773 PRESSURE SWITCH 10 - 160 BAR, WITH DIN CONNECTOR 1
3 04910138 HEXACON SOCKET HEAD PLUG R 1/4 1
4 06530410 HEXAGON HEAD BOLT (HALF THREAD) M8X45 - 8.8 , ISO 4014 2
5 04182401 ELBOW ADAPTER R 1/4 - 9/16 1
. . . . .
6 04182201 ADAPTER (HYDRAULIC) 1
7 55026258 SWIVEL NUT MALE ADAPTER ORFS 9/16-18 - BSP 1/4 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015246 aA
17 (39) PRESSURE ACCUMULATOR 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56015246 aA
111128 PRESSURE ACCUMULATOR 18 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56013009 PRESSURE ACCUMULATOR SEE PAGE 13-20 1
2 56012762 FIXING CLIP 2
3 06530426 HEXAGON HEAD BOLT (HALF THREAD) M10X45 - 8.8 , ISO 4014 2
4 04182784 CONNECTOR 1
5 04182264 CONNECTOR 1
. . . . .
6 04182608 ELBOW ADAPTER 1
7 06589408 PLAIN WASHER 10 , 3/8""X35 , DIN 9021 2

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56013009 a
19 (39) PRESSURE ACCUMULATOR 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56013009 a
111128 PRESSURE ACCUMULATOR 20 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56024386 PRESSURE ACCUMULATOR SEE PAGE 13-22 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56024386
21 (39) PRESSURE ACCUMULATOR 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56024386
111128 PRESSURE ACCUMULATOR 22 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 PISTON SEAL 140X119X8.1 1
2 PISTON GUIDE 140X135X14.8 1
3 O-RING 129.3X5.7 1
4 BACKING RING 130X140X1.7 1
5 PISTON Ø140 1
. . . . .
6 56019191 AIR VALVE 1
200 56016063 REPAIR KIT INCL.1-5 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56017386 bB
23 (39) VALVE ASSEMBLY 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56017386 bB
111128 VALVE ASSEMBLY 24 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 04004101 PRESSURE FILTER SEE PAGE 13-26 1
2 04182412 ELBOW ADAPTER R 3/4 - 1 3/16 1
3 04130190 PRESSURE GAUGE CONNECTOR HPR 1/4 3
4 55026261 SWIVEL NUT MALE ADAPTER 1
5 04182228 ADAPTER (HYDRAULIC) 1
. . . . .
6 04182216 ADAPTER (HYDRAULIC) 1
7 04182201 ADAPTER (HYDRAULIC) 1
8 04182203 ADAPTER (HYDRAULIC) 1
9 56017633 SEQUENCE VALVE SEE PAGE 13-28 1
10 04182806 NUT 1
. . . . .
11 04182577 ADAPTER TEE 1
12 56017752 FLAT BAR 1
13 06530422 HEXAGON HEAD SCREW (FULL THREAD) M10X25 - 8.8 , ISO 4017 6
14 06581408 PLAIN WASHER 10 , SFS 2041 8
15 56017748 SUPPORTING BLOCK 1
. . . . .
16 06575106 HEXAGON NYLOC NUT M6 - 8 , DIN 985 2
17 06589406 PLAIN WASHER 2
18 06531997 HEXAGON SOCKET HEAD BOLT (HALF M6X100 8.8 2
THREAD)
19 06530407 HEXAGON HEAD SCREW (FULL THREAD) M8X30 - 8.8 , ISO 4017 2
20 55026879 SWIVEL NUT MALE ADAPTER 5/8 X 9/16-18 1
. . . . .
21 06575107 HEXAGON NYLOC NUT M8 - 8 , DIN 985 2
22 56031496 GUARD 1
23 06530421 HEXAGON HEAD SCREW (FULL THREAD) M10X20 - 8.8 , ISO 4017 2

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 04004101 a
25 (39) PRESSURE FILTER 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 04004101 a
111128 PRESSURE FILTER 26 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 04004159 INDICATOR 1
3 O-RING
4 BACK-UP RING
5 O-RING
8 04004141 BY-PASS VALVE 1
. . . . .
8 04004160 INDICATOR INCL.1-3, 8 1
9 FILTER HEAD
10 O-RING
11 VALVE
13 O-RING
. . . . .
14 04004091 FILTER ELEMENT 10MICRO ABS 1
14 04004032 FILTER ELEMENT 20MICRO ABS. ITEM MUST BE ORDERED 1
SEPARATELY
15 04004092 O-RING 1
16 04004021 BACKING RING 1
17 04004094 SEAL KIT 1
. . . . .
17 FILTER BOWL

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56017633 bA
27 (39) SEQUENCE VALVE 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56017633 bA
111128 SEQUENCE VALVE 28 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56022807 SEQUENCE VALVE 1
2 56022808 SEAL KIT 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56016615
29 (39) ADAPTER ASSEMBLY 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56016615
111128 ADAPTER ASSEMBLY 30 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 29613021 DIVIDER BLOCK 1
2 04182226 ADAPTER (HYDRAULIC) 2
3 04182216 ADAPTER (HYDRAULIC) 2
4 04182251 ADAPTER (HYDRAULIC) 1
5 04139914 HEXACON SOCKET HEAD PLUG R 1/2 3
. . . . .
6 04182454 ELBOW ADAPTER R 3/4 - 1.3/16 1
7 04182215 ADAPTER (HYDRAULIC) P-H 8F42EDMLOS 2
8 06530411 HEXAGON HEAD BOLT (HALF THREAD) M8X50 - 8.8 , ISO 4014 2
9 06581407 PLAIN WASHER 8 , SFS 2041 2

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56026149 B
31 (39) BRAKE PEDAL 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56026149 B
111128 BRAKE PEDAL 32 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56016273 BRAKE VALVE SEE PAGE 13-34 1
2 04182111 ADAPTER (HYDRAULIC) P-H 8F50MLOS 3/4 - 13/16 2
3 56020310 ELBOW ADAPTER 12-16C50MLO UNF1.5/16-1.3/16 1
4 06535402 HEXAGON HEAD SCREW (FULL THREAD) UNC 5/16X3/4 8.8 4
5 56028031 PEDAL PLATE 1
. . . . .
6 06530406 HEXAGON HEAD SCREW (FULL THREAD) M8X25 - 8.8 , ISO 4017 4

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56016273 a
33 (39) BRAKE VALVE 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56016273 a
111128 BRAKE VALVE 34 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56021200 VALVE ASSEMBLY 1
2 69022710 REPAIR KIT 1

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56029235
35 (39) BRAKE FLUSHING 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56029235
111128 BRAKE FLUSHING 36 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56017233 ADAPTER ASSEMBLY SEE PAGE 13-38 1
2 29604863 HYDRAULIC HOSE R2T-12-2020-V12A-V12B-0-0 1
3 56020636 HYDRAULIC HOSE R2T-12-2400-V12A-V12B-0-0 1
4 56029663 HYDRAULIC HOSE R2T-12-0900-V12A-V12D-0-0 1
5 56004601 HYDRAULIC HOSE R2T-08-1250-V8A-V8B-0-0 1
. . . . .
6 56029661 HYDRAULIC HOSE R2T-08-0920-V8A-V8D-0-0 1
7 56017318 PIPE 1
8 56029224 PIPE ORFS D 25X2.5 1
9 56017884 PIPE 1
10 56017883 PIPE 1
. . . . .
11 56018406 PIPE 1
12 56029223 PIPE ORFS D 16X2 1
13 56018391 PIPE 1
16 56001620 BASE PLATE 1
18 06530393 HEXAGON HEAD BOLT (HALF THREAD) M6X50 10
. . . . .
20 56000220 BLANKING PLATE 2
21 56000219 BLANKING PLATE 4
22 56000218 BLANKING PLATE 5
23 06429030 PIPE CLAMP D 30 MM 2
24 06429031 PIPE CLAMP 1
. . . . .
25 06429032 PIPE CLAMP 3
26 06429033 PIPE CLAMP 5
27 04182009 ADAPTER (HYDRAULIC) 1 - 13/16 1
28 56019185 ELBOW ADAPTER 12ELOS 1.3/16-1.3/16 1
31 06530392 HEXAGON HEAD BOLT (HALF THREAD) M6X45 - 8.8 , ISO 4014 14
. . . . .
32 06530391 HEXAGON HEAD BOLT (HALF THREAD) M6X40 4
33 06530394 HEXAGON HEAD BOLT (HALF THREAD) M6X55 - 8.8 , ISO 4014 4

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56017233 aA
37 (39) ADAPTER ASSEMBLY 111128

Sandvik Mining and Construction Oy, Loaders Turku © 2011

 56017233 aA
111128 ADAPTER ASSEMBLY 38 (39)

Ref. Part no. Description EN Standard designation Qty

e
1 56017235 CONNECTOR 1
2 56012774 CHECK VALVE 1 BAR SAE 1 1
2.1 56042903 O-RING 1
3 04182262 ADAPTER (HYDRAULIC) 1
4 04130190 PRESSURE GAUGE CONNECTOR HPR 1/4 1
. . . . .
5 04132215 ADAPTER (HYDRAULIC) AQ 137-12-4 1
6 56017236 CONNECTOR 1
7 04182413 ELBOW ADAPTER 1
8 04182226 ADAPTER (HYDRAULIC) 1
9 04182454 ELBOW ADAPTER R 3/4 - 1.3/16 1
. . . . .
10 06532031 HEXAGON SOCKET HEAD SCREW (FULL M 10X70 SFS 2219 4
THREAD)
11 09370302 O-RING 32,9X3,5 1
12 06530417 HEXAGON HEAD BOLT (HALF THREAD) M8X80 - 8.8 , ISO 4014 4
13 06581407 PLAIN WASHER 8 , SFS 2041 4

Sandvik Mining and Construction Oy, Loaders Turku © 2011