Ethylene Plants: Coke & Coke-Tar Separation From QO & QW

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ETHYLENE PLANTS

Coke & Coke-Tar Separation from QO & QW

CRU (Coke Removal Unit)


for high efficient COKE removal from Quench Oil

CTRP (Coke-Tar Removal Package)


for high efficient COKE-TAR removal from Quench Water
CRU (Coke Removal Unit)
for high efficient COKE removal from Quench Oil
TWO STAGE COKE REMOVAL
• First Stage: Hydro­‑Cyclones separate the
coke from the main QO loop.
• Second Stage: Special Coke Process Filters
(one in stand­‑by) to filter the concentrated
coke flow from the Hydro­‑Cyclones.
• A unique washing and drying process leads
to a DRY coke discharge. In addition the
coke is FREE of hydrocarbons.

VACUUM DISCHARGE

DRY COKE DISCHARGE


CTRP (Coke­‑Tar Removal Package)
for high efficient COKE­‑TAR removal from Quench Water
TWO STAGE COKE­‑TAR REMOVAL
• First Stage: Hydro­‑Cyclones separate the coke from the main QW
loop. In case of low QW flow only special Coke Process Filters are
required (see below).
• Second Stage: Special Coke Process Filters (one in stand­‑by) to filter
the concentrated coke/tar flow from the Hydro­‑Cyclones.
• Special Coke Process Filters are developed and elaborately designed
for the challenging quench water application with coke and tar
• Coke is filtered from the QW while the tar is in solution.
• A unique washing and drying process leads to a DRY coke discharge.
In addition the coke is FREE of hydrocarbons.
MAIN FEATURES & ADVANTAGES OF BOTH UNITS CRU & CTRP
• THE COKE DOES NOT CAUSE PLANT SHUTDOWNS ANYMORE
• INCREASED ETHYLENE CAPACITY1 DUE TO BETTER PERFORMANCE
• SIGNIFICANTLY LOWER MAINTENANCE COSTS
• SAVINGS OF FEED­‑STOCK
• INCREASED STEAM PRODUCTION1
• DRY COKE DISCHARGE
• NO COSTS FOR DISPOSAL OF DANGEROUS WASTE
• NO ENVIROMENTAL GASEOUS OR LIQUID POLLUTANTS
1
Plant operation on the nameplate capacity between normal shutdowns

SCOPE OF SUPPLY FOR CRU & CTRP


Intecha usually supply Turn­‑key package units with
the full EPC service, but in exceptional cases
we provide also our – so called – Minimum Scope
to guarantee the ISBL process and to discharge
DRY  &  HYDROCARBON­‑FREE COKE.
The minimum scope contains:
• Basic Design Package (ISBL)
• Engineering, Procurement & Fabrication
of the critical Equipment
• Detailed Design Review in view of the process (ISBL)
• Supervision, start­‑up assistance
and operators training
• On-going Asset Support Service

INTECHA – GENERAL SCOPE OF SERVICES


• Process and Technology Development
• Process and Technology Design
• Feasibility Study
• Basic & Detail Design
• Project Management EP/EPC
• Procurement and Expediting
• Supervision
• Start-up Assistance
• As Built Documentation
• Operators Training

CONTACTS LOCATIONS – INTECHA


Intecha, spol. s r. o. Intecha Deutschland GmbH Intecha office in Prague, Czech Republic
Argentinská 320/34 Raiffeisenstrasse 11 Intecha office in Hradec Králové, Czech Republic
170 00 Praha 7 47506 Neukirchen-Vluyn Intecha office in Neukirchen-Vluyn, Germany
Czech Republic Germany Office in UNIPETROL RPA Litvínov, Czech Republic
Office in SYNTOS Kralupy, Czech Republic
www.intecha.cz www.intecha.cz
Representative office in Abu Dhabi, UAE
Phone: +420 281 090 914 Phone: +49 2845 39 73 861 Representative office in San José, Costa Rica
Email: [email protected] Email: r [email protected] Representative office in Bogotá, Colombia
[email protected] Representative office in Havana, Cuba

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