CONTROL NARRATIVES

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Response to transmittal KRP-T-CH-EH-16911-PR

CONTROL NARRATIVES

FOR

UNIT 05 – KEROSENE HYDRODESULPHURIZATION UNIT

PMC REVIEW STATUS CODE

CODE 1 : REJECTED
CODE 2 : REVIEWED WITH COMMENTS
CODE 3 : NO COMMENTS

Refer to: IONE-AA00-PE-PM-0005 for code

description

Sharad Patil
2017.11.16
PROJECT : KARBALA REFINERY PROJECT 10:16:53 Z

LOCATION : KARBALA, IRAQ

EMPLOYER : STATE COMPANY FOR OIL PROJECTS (SCOP)

2 06 NOV 17 REVISED IFC G.R.Seo S.J.Yoo K.W.Mo Y.H.Yun

1 15 NOV 16 REVISED IFC G.R.Seo S.J.Yoo K.W.Mo J.B.Kim

0 15 MAR 16 ISSUE FOR CONSTRUCTION G.R.Seo S.J.Yoo K.W.Mo J.B.Kim

REV. DATE DESCRIPTION PRPD CHKD REVD APPRD CONFD

Joint Venture of Hyundai Engineering & Construction Co., Ltd., GS Engineering & Construction Co., Ltd., SK Engineering
& Construction Co., Ltd., and Hyundai Engineering Co., Ltd.,

Note :
a) Revision bar(vertical line) shall be placed in the right hand margin to indicate where the changes has been made
b) PRPD = Prepared by, CHKD = Checked by, REVD = Reviewed by, APPRD = Approved by, CONFD = Confirmed by

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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REVISION HISTORY
Rev Date Description Page
A 17 DEC 15 Initial Issue All
Control scheme diagram is updated as per PMC comment
0 15 MAR 16 Where applicable
on REV.A (200063-PMC-JV-04281)
Functional description is updated as per PMC comment on
0 15 MAR 16 Where applicable
REV.A (200063-PMC-JV-04281)
1 15 NOV 16 Type error has been corrected. Where applicable

1 15 NOV 16 Abbreviations have been updated. 4, 5, 6

01-FY-0006B/C has been added as per PMC
1 15 NOV 16 8
comments(200063-PMC-JV-05966).
Control action for 05-FIC-0016 has been added as per
1 15 NOV 16 18
PMC comments(200063-PMC-JV-05966).
Detail formula for mass flow calculator (05-FY-0044A) has
1 15 NOV 16 been added as per PMC comments(200063-PMC-JV- 24
05966).
Detail description for 05-HS-002 has been as per detail
1 15 NOV 16 31, 32
engineering.
1 15 NOV 16 P&ID list has been updated 36, 37
Description of control action and Bad PV is added as per
2 06 NOV 17 8
the PMC comment (200063-PMC-JV-08963).
In case that HS(Hand switch) has two(2) cascaded loop,
2 06 NOV 17 JV decribed how non-selected controller will work as per 8,16
PMC comments (200063-PMC-JV-08963)

Dead band range has been revised to ±2.5%, which is to

2 06 NOV 17 11, 13
make consistency in refinery.
Reference document number is added as per PMC
2 06 NOV 17 39
comments (200063-PMC-JV-08963)

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TABLE OF CONTENTS

1. INTRODUCTION 4
2. UNIT DESCRIPTION 7
3. CONTROL NARRATIVES 8
3.1. Cold Feed to KHT Unit Flow Control 9
3.2. Feed Surge Drum (05-V-002) Pressure Control 11
3.3. Washing Water Drum (05-V-006) Pressure Control 13
3.4. Wash Water Drum (05-V-006) - Level Control 15
3.5. Stripper bottom (05-T-001) Level Control 17
3.6. Stripper Reflux Drum (05-V-005) Level Control 19
3.7. Reaction Section Pressure Control 20
3.8. Reactor Feed Heater (05-H-001) Fuel Gas Firing Control 28
3.9. Stripper Reboiler (05-H-002) Fuel Gas Firing Control 31
3.10. Packaged Items 36
4. REFERENCE 37
5. ATTACHMENTS 40
5.1. Reactor Feed Heater (05-H-001) & Stripper Reboiler (05-H-002) 40
5.2. Recycle Compressor (05-K-001A/B) 40
5.3. Make-up Gas Compressor (05-K-002A/B) 40

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1. INTRODUCTION

The purpose of this document is to provide functional description of the complex control
loop logic configured in the process control system of the Kerosene Hydrodesulphurization
Unit (Herein after “KHT Unit) in Karbala Refinery Project.

The definition of complex means control loops that contain more component than two
regular PID loops in cascade configuration. However, control loop or sequence for package
item is not covered by this document. Those shall be referred to Package vendor’s
document.

This document describes process requirement only for instrument engineer and/or vendor
to understand control loop so that, if any supplemental function block is required to
configure it systematically in DCS and PLC, it shall be developed by vendor and/or
instrument engineer.

Abbreviations:

2oo3 Two Out of Three voting

AIC Analyzer Indicating Controller
ARU Amine Regeneration Unit
AUTO Automatic
BL Battery Limit
BDV Depressurizing Valve (Blowdown Valve)
CCR Continuous Catalyst Regeneration
CDU Crude Distillation Unit
COT Continuous On Time
DP Design Pressure
∆P Differential Pressure
DCS Distributed Control System
DT Design Temperature
EDP Emergency Depressurization
ESD Emergency Shutdown
EIV Emergency Isolation Valve
EUHI Engineering Unit High

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EULO Engineering Unit Low

FG Fuel Gas
FI Flow Indicator
FIC Flow Indicating Controller
FO Fuel Oil
FQI Flow Quantity Indicator
HHLL High High Liquid Level
HILL High Interface Liquid Level
HIC Hand Indicating Controller
HLL High Liquid Level
HS Hand Switch
KHT Kerosene Hydrodesulphurization Unit
L Low
LAH Level Alarm High
LAL Level Alarm Low
LG Level Gauge
LHV Lower Heating Value
LLL Low Liquid Level
LLLL Low Low Liquid Level
MAN Manual
MOV Motor Operated Valve
NLL Normal Liquid Level
OP Output
PDIC Differential Pressure Indicating Controller
PFD Process Flow Diagram
PG Pressure Gauge
PIC Pressure Indicating Controller
PID Proportional Integral Differential

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PLC Programmable Logic Controller

PNU Poly Naphtha Unit
PSA Pressure Swing Adsorption
PVSV Pressure Vacuum Safety Valve
PV Process Variable
ROV Remote Operated Valve
SP Set Point
SWS Sour Water Stripper
TDIC Differential Temperature Indicating Controller
TG Temperature Gauge
TIC Temperature Indicating Controller
TRV Thermal Relief Valve
TSO Tight Shut-off
XSHH Switch High High
XSLL Switch Low Low

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2. UNIT DESCRIPTION

The Kerosene Hydrodesulphurization unit is a catalytic refining process whose main

purpose is to

a) Reduce total sulfur content of the kerosene cut coming from Crude unit.
b) And if necessary, enhance the aromatics content in order to improve the product smoke
point, to produce jet fuels.

The whole KHT process unit has been divided in three sections

1- Feed and Makeup Section

2- Reaction Section

3- Stripper Section

KHT unit receives kerosene from CDU or storage tank as per the requirement of the unit.
This feed is preheated before entering to reaction section by number of heat exchangers
and fired heater and send to reaction section.

Reaction section is responsible for bringing down the sulphur level in kerosene to required
specification. In this process, hydrogen is also produced which is recycled back to reaction
section after treatment in order to take part in reaction. Makeup hydrogen is also supplied
in order to fulfill the reaction hydrogen requirement.

Reaction section products then introduce into stripping section in order to meet
specifications in terms of sulphur content and flash point. Bottom product is sent to storage
while H2S rich gas shall be collected and forwarded to offgas handling section in Unit 06.

For detailed process description of KHT unit, Please refer to IONE-1D05-SP-PR-0001

(Process Description for Unit 05)

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3. CONTROL NARRATIVES

The control narrative is prepared for complicated loop. The following simple control loops
are omitted such as;
- Single control loop
- Temperature (and/or pressure) compensation loop
- Logic (DCS and/or ESD) system which is specified on Cause and Effect Diagram (Doc.
No.: IONE-1D05-NM-PR-0010)
For the control valve failure position, it had been defined through process study including
HAZOP in a safety point of view and it shows on P&ID.
For the controller action, it is defined in a view point of process control in the following
manner; and it is summarized in each section respectively.
- Direct Control Action
Direct control action is defined as when Process Value increases, Output increases. In
other words, when Set Point increases, Output decreases.
- Reverse Control Action
Reverse control action is defined as when Process Value increases, Output decreases.
In other words, when SP increases, Output increases.
In case of field inputs failure (‘BAD PV’), the controller mode will be changed by DCS
automatically as preconfigured DCS function with alarm. For the preconfigured action on
BAD PV, refer to vendor document, ‘IONE-VP-00-IS0001-121 DCS Software Detail Design
Specification, prepared by DCS vendor (Honeywell).
For below loops, the action on BAD PV to be configured in DCS function as below unless
otherwise specified requirement. If a specific action other than default setting is required for
a loop, it has to be mentioned for the control loop in this document.
- Ratio Control: Action on BAD PV
1) Uncontrolled measurement: Set the controlled flow to AUTO at last good SP.
2) Controlled measurement: Set the controller mode as MAN at last good OP.
3) Specific action such as ratio controller set from analyzer controller: To be mentioned
for each control loop.
- Calculation Block except ratio control : Action on BAD PV ;
1) If a calculation block is used for controller input: Set the controller mode as MAN at
last good OP.
2) If a calculation block output set final control element: It will be mentioned for each
control loop.

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3.1. Cold Feed to KHT Unit Flow Control

3.1.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-001/002)
3.1.2. Functional Description
KHT unit is designed to process kerosene from 2 different sources i.e, kerosene from CDU,
Kerosene from storage. Flowrate of the feed shall be controlled by cascade control
employing 05-LIC-0004 operates as master controller while 05-FIC-0002 and 01-FY-
0006B/0006C as slave controller.
The cascade control system consists of these control blocks.
- 05-LIC-0004 (level controller) : reverse acting
- 05-FIC-0002 (flow controller) : reverse acting
- 01-FY-0006B (low selector) : 01-FY-0006B is provided to select lowest value received
from 05-LIC-0004.OP, 01-FIC-0006.OP and 01-LY-0002A.OP.
- 01-FY-0006C (low selector) : 01-FY-0006C is provided to select lowest value received
from 05-LIC-0004.OP and 01-FY-0005C.OP
- 05-HS-0001 (selector switch) :
1) Position 1-2 (labeled ‘Normal’) : OP from 05-LIC-0004 is sent to 01-FY-0006B/C
 Non selected 05-FIC-0002 keeps last good value with MAN mode.
2) Position 1-3 (labeled ‘Abnormal’) : OP from 05-LIC-0004 is sent to 05-FIC-0002
 Non selected 01-FY-0006B/C keeps last good value with MAN mode.
During normal operation, All the main kerosene feed would come from CDU unit. However,
when the level in Feed Surge Drum (05-V-002) rises above the set point, master controller
05-LIC-0004 generates a setpoint for 05-FIC-0002 or 01-FY-0006B/0006C (as per the
operator selection) allowing 05-FV-0002 or 01-FV-0006 to narrowest opening accordingly.
Further increase in level to high liquid level alarm (05-LAH-0004) shall give the indication to
operator to select kerosene feed from storage.
When the level in Feed Surge Drum (05-V-002) drops below the set point, master controller
05-LIC-0004 generates a new setpoint for 05-FIC-0002 or 01-FY-0006B/0006C (as per the
operator selection) which in turn, open 05-FV-0002 or 01-FV-0006 accordingly. Further
decrease in level up to level alarm low (05-LAL-0004) shall give the indication to operator to
select kerosene feed completely from storage.

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The scheme (Fig. 3.1-1) represents as below

KEROSENE FEED TO KHT UNIT FLOW CONTROL

Fig. 3.1.1

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3.2. Feed Surge Drum (05-V-002) Pressure Control

3.2.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-002)

3.2.2. Functional Description

The control system is provided to maintain the pressure of feed surge drum (05-V-002)
through the fuel gas makeup or vent.
The split range control system consists of these control blocks.
- 05-PIC-0007 (pressure controller) : direct acting
- 05-PY-0007B (multiplying function) : input 0~50%, output 100~0%
- 05-PY-0007A (multiplying function) : input 50~100%, output 0~100%
In normal operation, when the pressure in the vessel meets SP of 05-PIC-0007, the
regulators output (OP) valves 05-PV-0007B and the regulator OP valve 05-PV-0007A are
at 12mA, and valves 05-PV-0007B (engazing valve) and 05-PV-0007A (vent line) are
closed.
When the pressure drops below the SP of 05-PIC-0007, 05-PV-0007B will open by OP
from 05-PIC-0007 while 05-PV-0007A (vent line) remains closed.
When the pressure rises above the SP of 05-PIC-0007, 05-PV-0007A will open by OP from
05-PIC-0007 while 05-PV-0007B (engazing valve) remains closed.
Note: At set point, a dead band can be applied between both ranges to avoid instability
valves at site if required (Example: valve A works between 52.5~100% and valve B works
between 0~47.5%)
The signal diagram (Fig. 3.2-1) and control scheme (Fig. 3.2-2) of 06-PIC-0008 represent
as below

OPEN

05-PV-0007B 05-PV-0007A
Valve
opening

CLOSED
12 20 (mA)
50% 100%

Fig. 3.2-1

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FEED SURGE DRUM (05-V-002) PRESSURE CONTROL

Fig.3.2-2

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3.3. Washing Water Drum (05-V-006) Pressure Control

3.3.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-011)

3.3.2. Functional Description

The control system is provided to maintain the pressure of feed surge drum (05-V-002)
through the fuel gas makeup or vent.

The split range control system consists of these control blocks.

- 05-PIC-0055 (pressure controller) : direct acting
- 05-PY-0055B (multiplying function) : input 0~50%, output 100~0%
- 05-PY-0055A (multiplying function) : input 50~100%, output 0~100%

In normal operation, when the pressure in the vessel meets SP of 05-PIC-0055, the
regulators output (OP) valves 05-PV-0055B and the regulator OP valve 05-PV-0055A are
at 12mA, and valves 05-PV-0055B (engazing valve) and 05-PV-0055A (vent line) are
closed.

When the pressure drops below the set point (SP), the regulator OP valve 05-PV-0055B
(engazing valve) is in the range of 4 to 12 mA so valve 05-PV-0007B starts to open while
05-PV-0055A (vent line) remains closed.

When the pressure rises above the set point (SP), the regulator OP valve 05-PV-0055A
(vent line) is in the range of 12 to 20 mA so valve 05-PV-0055A starts to open while 05-PV-
0055B (engazing valve) remains closed.

Note: At set point, a dead band can be applied between both ranges to avoid instability
valves at site if required (Example: valve A works between 52.5~100% and valve B works
between 0~47.5%)
The signal diagram (Fig. 3.3-1) and control scheme (Fig. 3.3-2) represent as below

OPEN

05-PV-0055B 05-PV-0055A
Valve
opening

CLOSED
12 20 (mA)
50% 100%
Fig. 3.3-1

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WASH WATER DRUM (05-V-006) PRESSURE CONTROL

Fig. 3.3-2

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3.4. Wash Water Drum (05-V-006) - Level Control

3.4.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-011)

3.4.2. Functional Description

The control system is provided to maintain the level of wash water drum (05-V-006)
through receiveing stripped water from SWS unit or Boiler Feed Water.

The control system consists of these control blocks.

- 05-LIC-0022 (level controller) : reverse acting
- 05-FIC-0023 (flow controller) : reverse acting
- 05-FY-0023 (low signal selector) : OP from 05-LIC-0022 and 05-FIC-0023 shall be
compared and minimum value shall be selected.

In normal operation, the regulator 05-LV-0022 can be controlled by 05-LIC-0022 while 05-
FY-0023 (configured with low value selector) must choose one of the two signals coming
from 05-LIC-0022 and 05-FIC-0023 and shall select the lowest value in order to maintain
the level in wash water drum.

In the event of liquid level rises above the SP of 05-LIC-0022, 05-LIC-0022 starts to close
05-LV-0022 while 05-FY-0023 shall select the lowest OP value from 05-LIC-0022 and 05-
FIC-0023, the one that leads to the narrowest opening of 05-FV-0023 so in this case 05-
LIC-0022 will have priority on 05-FIC-0023 to control 05-FV-0023.
In the event of liquid level drops below the SP of 05-LIC-0022, 05-LIC-0022 will ask for
wide opening of 05-LV-0022 while 05-FY-0023 shall select the lowest OP value between
05-LIC-0022 and 05-FIC-0023. In this case, 05-FIC-0023 would get priority over 05-LIC-
0022 leading to the wide opening of 05-FV-0023.
The signal diagram (Fig. 3.4-1) and control scheme (Fig. 3.4-2) represent as below

Normal operation Normal operation Normal operation

05-FV-0023 05-FV-0023 05-FV-0023
Open Open Open

05-LV-0022 05-LV-0022 05-LV-0022

Closed Closed Closed

05-LIC-0022 05-LIC-0022 05-LIC-0022
05-LIC-0022 : Steady state 05-LIC-0022 : If level increases 05-LIC-0022 : If level decreases

Fig. 3.4-1

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WASH WATER DRUM (05-V-006) LEVEL CONTROL

Fig 3.4-2

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3.5. Stripper bottom (05-T-001) Level Control

3.5.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-012/013/016)
3.5.2. Functional Description
The control system is provided to maintain the level of stripper (05-T-001). The level shall
be controlled by cascade control employing 05-LIC-0026 operates as master controller
while 05-FIC-0033 and 05-FIC-0034 as slave controller.
The cascade control system consists of these control blocks.
- 05-LIC-0026 (level controller) : direct acting
- 05-FIC-0033 (flow controller) : reverse acting
- 05-FIC-0034 (flow controller) : reverse acting
- 05-HS-0015 (selector switch) :
1) Position (labeled ‘Normal’) : OP from 05-LIC-0026 is sent to 05-FIC-0034
 Non selected 05-FIC-0033 keeps last good value with MAN mode.
2) Position (labeled ‘Start-up’) : OP from 05-LIC-0026 is sent to 05-FIC-0033
 Non selected 05-FIC-0034 keeps last good value with MAN mode.
During normal operation, 05-LIC-0026 shall generate set point (SP) for 05-FIC-0034 for
maintaining the liquid level in stripper bottom. In case of startup, 05-LIC-0026 shall
generate set point for 05-FIC-0033 by selecting the control loop manually by 05-HS-0015.
In case of upset condition, 05-LIC-0026 shall manipulate the set point (SP) for 05-FIC-
0033/05-FIC-0034 according to its direct acting nature causing final control element to
respond according to the reverse acting nature of the controller.
The control scheme (Fig. 3.5-1) represents as below.

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STRIPPER BOTTOM (05-T-001) LEVEL CONTROL

Fig. 3.5-1

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3.6. Stripper Reflux Drum (05-V-005) Level Control

3.6.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-013/015)

3.6.2. Functional Description

The control system is provided to control the level of stripper reflux drum (05-V-005). The
level shall be controlled by cascade control employing 05-LIC-0029 operates as master
controller while 05-FIC-0026 as slave controller.
The cascade control system consists of these control blocks.
- 05-LIC-0029 (level controller) : direct acting
- 05-FIC-0026 (flow controller) : reverse acting
During normal operation, 05-LIC-0029 shall generate set point (SP) for 05-FIC-0026 in
order to maintain the liquid level inside the drum.
In the event of high level, output (OP) signals of 05-LIC-0029 shall be increased which in
turn raises the set point (SP) of 05-FIC-0026 which ultimately push the final control element
05-FV-0026 to its wide opening position. Further, during low liquid level, 05-LIC-0029 would
instruct 05-FIC-0026 with low OP signals causing final control element 05-FV-0026 move to
its narrowest opening.
The control scheme (Fig. 3.6-1) represent as below

STRIPPER REFLUX DRUM (05-V-005) LEVEL CONTROL

Fig. 3.6-1

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3.7. Reaction Section Pressure Control

The purpose of the Reaction Section Pressure Control is provided to ensure enough
hydrogen gas in order to satisfy the hydrotreating reaction and ensure a sufficient partial
pressure. This is achieved by allowing an excess of hydrogen under flow control by acting
on the make-up gas compressor control system.

When the fresh feed is introduced, under flow control, hydrogen consumption tends to
cause the pressure to drop in the reaction section, but the pressure controller ensures
enough gas to maintain the pressure through its split range action on the spillback system
of the make-up gas compressor (05-K-002A/B).

Varying the set point of the HP purge flow controller (05-FIC-0016) enables operators to
adjust the recycle purity and then the hydrogen partial pressure. In normal operation, the
HP purge is closed and the pressure is controlled only by the make-up flowrate.

As the arrangement of Make-Up Compressors 05-K-002A/B is independent and equivalent,

the description hereafter is made when Make-Up Compressor 05-K-002A is operating and
05-K-002B in spare; the philosophy will be similar when 05-K-002B will be in operation.

INSTRUMENT COMPRESSOR A COMPRESSOR B

PRESSURE CONTROLLER 05-PIC-0040A 05-PIC-0040B
LOW SIGNAL SELECTOR 05-PY-0039A 05-PY-0039B
LOW SIGNAL SELECTOR 05-PY-0040A 05-PY-0040B

Table 3.7-1

The control system consists of these control blocks.

- 05-PIC-0038 (pressure controller) : direct acting
- 05-PIC-0040A (pressure controller) : reverse acting
- 05-PIC-0024 (pressure controller) : direct acting
- 05-FIC-0501 (flow controller) : reverse acting
- 05-FIC-0016 (flow controller) : reverse acting
- 05-PY-0039A (low signal selector) :
input: low OP signal between 05-PIC-0038 and 05-PIC-0040A, output: 0~100%
- 05-PY-0038 :
input: OP signal from 05-PIC-0038, output: 0~100%
- 05-PY-0040A (low signal selector) :
input: low OP signal signal between 05-PIC-0040A and 05-PIC-0024, output: 100~0%

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4 Valves (Actuators):

05-PV-0038: Pressure control valve on 1st stage purge ( )

05-PV-0039A: Pressure control valve on 1st stage spill-back ( )

05-PV-0040A: Pressure control valve on 2nd stage spill-back ( )

05-FV-0016A/B: Flow control valves on HP purge ( )

3 Controllers:

05-PIC-0038: Pressure controller at Make-Up Compressors KO Drum 05-V-007 overhead

05-PIC-0040A: Pressure controller at Make-up Compressors Interstage KO Drum 05-V-

008A overhead

05-PIC-0024: Pressure controller of reaction section at Cold HP Separator Drum 05-V-003

overhead

2 Low Signal Selectors:

05-PY-0039A: 1st stage low signal selector sending to 05-PV-0039A either signal from 05-
PIC-0038 or 05-PIC-0040A

05-PY-0040A: 2nd stage low signal selector sending to 05-PV-0040A either signal from 05-
PIC-0040A or 05-PIC-0024

Each PIC can act on 2 different valves to control the pressure:

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 05-PIC-0038 can act on 05-PV-0038 and 05-PV-0039A:

In normal operation, 05-PIC-0038 acts on 1st stage spill-back valve 05-PV-0039A and
keeps 1st stage purge valve 05-PV-0038 closed. If pressure increases, 05-PIC-0038 will
ask for 05-PV-0039A closing. On the contrary, if pressure decreases, 05-PIC-0038 will ask
for 05-PV-0039A opening. The figures (3.7-1) below illustrate this control.

Normal operation Normal operation Normal operation

Open Open Open
05-PV-0038 05-PV-0038 05-PV-0038

05-PV-0039A 05-PV-0039A Closed 05-PV-0039A

Closed Closed
05-PIC-0038 05-PIC-0038 05-PIC-0038

05-PIC-0038 : Steady state 05-PIC-0038 : If pressure increases 05-PIC-0038 : If pressure decreases

Fig. 3.7-1

In upset operation, when pressure increases a lot and is not controllable anymore by acting
st st
on 1 stage spill-back valve 05-PV-0039A (fully closed), 05-PIC-0038 will ask for 1 stage
purge valve 05-PV-0038 opening. The figure (3.7-2) below illustrates this control.

Upset operation
Open
05-PV-0038

Closed 05-PV-0039A
05-PIC-0038
05-PIC-0038 : If pressure increases a lot

Fig. 3.7-2

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 05-PIC-0040A can act on 05-PV-0039A and 05-PV-0040A:

In normal operation, 05-PIC-0040A acts on 1st stage spill-back valve 05-PV-0039A and
2nd stage spill-back valve 05-PV-0040A. If pressure increases, 05-PIC-0040A will ask for
05-PV-0039A opening and 05-PV-0040A closing. On the contrary, if pressure decreases,
05-PIC-0040A will ask for 05-PV-0039A closing and 05-PV-0040A opening. The figures
(3.7-3) below illustrate this control.

Normal operation Normal operation Normal operation

Open 05-PV-0039A
Open 05-PV-0039A Open 05-PV-0039A

05-PV-0040A
Closed 05-PV-0040A Closed 05-PV-0040A
Closed
05-PIC-0040A 05-PIC-0040A 05-PIC-0040A

05-PIC-0040A : Steady state 05-PIC-0040A : If pressure increases 05-PIC-0040A : If pressure decreases

Fig. 3.7-3

 05-PIC-0024 can act on 05-PV-0040A and 05-FV-0016A/B:

In normal operation, 05-PIC-0024 acts on 2nd stage spill-back valve 05-PV-0040A and
keeps HP purge valve 05-FV-0016A/B closed. If pressure increases, 05-PIC-0024 will ask
for 05-PV-0040A opening. On the contrary, if pressure decreases, 05-PIC-0024 will ask for
05-PV-0040A closing. The figures (3.7-4) below illustrate this control.

Normal operation Normal operation Normal operation

05-PV-0040A 05-PV-0040A 05-PV-0040A
Open Open Open

05-FV-0016A/B 05-FV-0016A/B 05-FV-0016A/B

Closed Closed Closed

05-PIC-0024 05-PIC-0024 05-PIC-0024
05-PIC-0024 : Steady state 05-PIC-0024 : If pressure increases 05-PIC-0024 : If pressure decreases

Fig. 3.7-4
In upset operation, when pressure increases a lot and is not controllable anymore by acting
on 2nd stage spill-back valve 05-PV-0040A (fully open), 05-PIC-0024 will ask for HP purge
valve 05-FV-0016A/B opening. The figure (Fig. 3.7-5) below illustrates this control.

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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Upset operation
05-PV-0040A
Open

05-FV-0016A/B

Closed 05-PIC-0024

05-PIC-0024 : If pressure increases a lot

Fig. 3.7-5

Detail of total pressure control principle:

As seen previously, 05-PV-0039A can be controlled by 05-PIC-0038 and 05-PIC-0040A so

05-PY-0039A must choose one of the two signals to be sent to the valve 05-PV-0039A.

Respectively, 05-PV-0040A can be controlled by 05-PIC-0040A or 05-PIC-0024 so 05-PY-

0040A must choose one of the two signals to be sent to the valve 05-PV-0040A.

To protect the compressor, the safety position of spill-back valves 05-PV-0039A and 05-
PV-0040A is Fail Open (FO). It means that when no signal is sent to the PV or when the
signal is at minimum (0%), valve is fully open and when the signal sent to the PV is at
maximum (100%), valve is fully closed.

Also, to protect the machine, in case of two different demands from the two controllers 05-
PIC-0038 and 05-PIC-0040A, 05-PY-0039A will always select the lowest signal since it
leads to the widest opening of 05-PV-0039A.

Respectively, in case of two different demands from the two controllers 05-PIC-0040A and
05-PIC-0024, 05-PY-0040A will protect the machine by selecting the lowest signal, the one
that leads to the widest opening of 05-PV-0040A.

05-PY-0039A and 05-PY-0040A always select the lowest signal to protect the compressor,
they are low signal selectors.

Some examples are given hereafter:

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 05-PY-0040A can select the lowest signal between 05-PIC-0024 and 05-PIC-0040A:

In case of a pressure decrease in the reaction section (05-PIC-0024) and a pressure

decrease at make-up compressor interstage KO drum (05-PIC-0040A):
- 05-PIC-0024 will ask for a closing of 2nd stage spill-back valve 05-PV-0040A
- 05-PIC-0040A will ask for an opening of 2nd stage spill-back valve 05-PV-0040A and a
closing of 1st stage spill-back valve 05-PV-0039A.
05-PV-0040A
Open Open
05-PV-0039A

05-FV-0016A/B

Closed Closed 05-PV-0040A

05-PIC-0024 05-PIC-0040A

Decrease of pressure at Decrease of pressure at

05-PIC-0024 05-PIC-0040A

Fig. 3.7-6

05-PY-0040A will select the lowest signal, the one that leads to the widest opening of 05-
PV-0040A so in this case 05-PIC-0040A will have priority on 05-PIC-0024 to control 05-PV-
0040A.
In case of a big pressure increase in the reaction section (05-PIC-0024) and a pressure
decrease at make-up compressor interstage KO drum (05-PIC-0040A):
- PIC-0024 will ask for a wide opening of 2nd stage spill-back valve 05-PV-0040A
- PIC-0040A will ask for an opening of 2nd stage spill-back valve 05-PV-0040A and a
closing of 1st stage spill-back valve 05-PV-0039A.

05-PV-0040A
Open Open
05-PV-0039A

05-FV-0016A/B

Closed Closed 05-PV-0040A

05-PIC-0024 05-PIC-0040A

Big increase of pressure at Decrease of pressure at

05-PIC-0024 05-PIC-0040A

Fig. 3.7-7

05-PY-0040A will select the lowest signal, the one that leads to the widest opening of 05-
PV-0040A so in this case 05-PIC-0024 will have priority on 05-PIC-0040A to control 05-PV-
0040A.

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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 05-PY-0039A can select the lowest signal between 05-PIC-0038 and 05-PIC-0040A:

In case of a pressure decrease at make-up compressor interstage KO drum (05-PIC-

0040A) and a pressure decrease at make-up compressor KO drum (05-PIC-0038):

- 05-PIC-0040A will ask for a closing of 1st stage spill-back valve 05-PV-0039A and an
opening of 2nd stage spill-back valve 05-PV-0040A.

- 05-PIC-0038 will ask for an opening of 1st stage spill-back valve 05-PV-0039A.

Open Open
05-PV-0039A 05-PV-0038

Closed 05-PV-0040A Closed 05-PV-0039A

05-PIC-0040A 05-PIC-0038
Decrease of pressure at Decrease of pressure at
05-PIC-0040A 05-PIC-0038

Fig. 3.7-8

05-PY-0039A will select the lowest signal, the one that leads to the widest opening of 05-
PV-0039A so in this case 05-PIC-0038 will have priority on 05-PIC-0040A to control 05-PV-
0039A.
In case of a big pressure increase at make-up compressor interstage KO drum (05-PIC-
0040A) and a pressure decrease at make-up compressor KO drum (05-PIC-0038):
- 05-PIC-0040A will ask for a wide opening of 1st stage spill-back valve 05-PV-0039A
and a wide closing of 2nd stage spill-back valve 05-PV-0040A.
- 05-PIC-0038 will ask for an opening of 1st stage spill-back valve 05-PV-0039A.
Open Open
05-PV-0039A 05-PV-0038

Closed 05-PV-0040A Closed 05-PV-0039A

05-PIC-0040A 05-PIC-0038
Big increase of pressure at Decrease of pressure at
05-PIC-0040A 05-PIC-0038

Fig. 3.7-9

05-PY-0039A will select the lowest signal, the one that leads to the widest opening of 05-
PV-0039A so in this case 05-PIC-0040A will have priority on 05-PIC-0038 to control 05-PV-
0039A.

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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The control scheme (Fig. 3.7-10) represents as below

REACTION SECTION (UNIT 05) PRESSURE CONTROL

Fig. 3.7-10

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3.8. Reactor Feed Heater (05-H-001) Fuel Gas Firing Control

3.8.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-004/005/019)

3.8.2. Functional Description

This control system is designed in order to maintain a constant coil outlet temperature of
the reactor feed heater (05-H-001) while maintaining the required excess air. The heater
coil outlet temperature is controlled by 05-TIC-0041 by increasing or decreasing fuel gas
firing. OP from 05-TIC-0041 output should be considered and configured as a total duty
required.

The combustion air control system of 05-H-001 is a combination of firebox draft control and
excess O2 control. The fire draft control system is provided to maintain a draft by ingress of
sufficient air. Also, the excess O2 control is provided to maintain the adequate excess
oxygen content in flue gas considering thermal efficiency and safe operation. The damper
opening is adjusted by pressure difference between damper inlet and outlet or O2
concentration in flue gas.

The fuel gas control system consists of these control blocks.

- 05-FY-0044 (summing function)

OP = main fuel gas (from 02-FI-0044B) + pilot fuel gas (from 05-FI-0506)
- 05-FY-0044A (mass flow calculator) : mass flow computing from density, pressure and
temperature
05-FY-0044A.OP = 05-FY-0044A.PV × √(P1/P0 × T0/T1 × ρ0/ρ1)
Where P0, T0, ρ0= design operating pressure, temperature and density
P1, T1, ρ1= actual operating pressure, temperature and density
from 05-PI-0110, 05-TI-0125 and 44-AI-0501.
- 05-FY-0044B (selector switch) :
1) Position 1 (labeled ‘Compensated’) : OP is compensated signal from 05-FY-0044A
2) Position 2 (labeled ‘Uncompensated’) : OP is the linearized signal from 05-FY-0044
- 05-FIC-0044 (flow controller) : reverse acting
- 05-TIC-0041 (temperature controller) : reverse acting
- 05-HS-0044A (selector switch, PIC/FIC switch A) :
1) Position 1 (labeled ‘Pressure’) : the switch input is sent to 05-PIC-0093A
2) Position 2 (labeled ‘Flow’) : the switch input is sent to 05-FIC-0044
05-HS-0040B (selector switch, PIC/FIC switch B) :
1) Position 1 (labeled ‘Pressure’) : 05-PIC-0093A OP is sent to 05-FY-0044C
2) Position 2 (labeled ‘Flow’) : 05-FIC-0044 OP is sent to 05-FY-0044C

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Note : PIC/FIC switches A and B are configured such that switching one shall also
switch the other at the same time automatically.
- 05-PIC-0093A (pressure controller) : reverse acting
05-PIC-0093B (pressure controller) : reverse acting
Note : 05-PIC-0093B PV is linearlized pressure from 05-PIC-0093A.
- 05-FY-0044C (high signal selector) :
1) If 05-PIC-0093B PV is lower than SP of 05-PIC-0093B, OP from 05-PIC-0093B is
sent to 05-FV-0044 (to ensure the minimum required pressure of fuel gas to heater
burners).
2) Otherwise, OP from 05-HS-0044B is sent to 05-FV-0044.

The combustion air control (fire box draft control & excess O2 control) system consists of
these control blocks.
- 05-PDY-0083 (difference function) :
OP = 05-PDV-0083 inlet (from 05-PI-0081) - 05-PDV-0083 outlet (from 05-PI-0082)
- 05-PDIC-0083 (differential pressure controller) : direct acting
- 05-AIC-0003A (excess O2 controller) : reverse acting
- 05-PY-0083 (high signal selector) :
1) If 05-AIC-0003 PV is lower than SP of 05-AIC-0003, OP from 05-AIC-0003 is sent
to 05-PDV-0083 (to ensure the minimum required excess O2 concentration in flue
gas).
2) Otherwise, OP from 05-PDIC-0083 is sent to 05-PDV-0083.

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The control scheme (Fig. 3.8-1) represents as below:

REACTOR FEED HEATER (05-H-001) FIRING CONTROL

Fig. 3.8-1

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3.9. Stripper Reboiler (05-H-002) Fuel Gas Firing Control

3.9.1. Reference Document

P&ID (DWG No. IONE-AA05-PID-0021-014/020)

3.9.2. Functional Description

This control system is designed in order to maintain a constant coil outlet temperature of
the stripper reboiler 05-H-002 while maintaining the required excess air. The heater coil
outlet temperature is controlled by 05-TIC-0112 by increasing or decreasing fuel gas and/or
fuel oil firing. The 05-TIC-0112 OP should be considered and configured as a total duty
required.

Fuel gas flowrate is measured by 05-FI-0045B. The control valve on fuel gas is controlled
by the flow controller 05-FIC-0045. Its PV is obtained by multiplying the fuel gas flow and
its density with pressure and temperature compensation.

05-FIC-0045 outlet passes through a high selector where it can receive an override from
05-PIC-0100 that assures that the fuel gas pressure at burners cannot go below a
minimum required pressure set by the operator through 05-PIC-0100.

Fuel oil flowrate, instead, is measured by 05-FI-0047. The control valve on fuel oil is
controlled by the flow controller 05-FIC-0047.

05-FIC-0047 outlet passes also through a high selector where it can receive an override
from 05-PIC-0109 that assures that the fuel oil pressure at burners cannot go below a
minimum required pressure set by the operator through 05-PIC-0109.

The detail function of each control block is as follows;

- Stripper Reboiler 05-H-002 process outlet temperature is controlled through 05-TIC-

0112 which send OP signal to the firing control system in order to adjust the fuel gas,
fuel oil to the burners.

- Selector switch, 05-HS-0022, is provided to choose fuel gas or fuel oil in control. Co-
firing is not normal operation, but it will be required only during switch-over of Fuel oil to
Fuel Gas or vice versa. The continuous operation of co-firing is only possible when
either fuel duty exceeds turndown ratio of burner (e.g. 20% for fuel gas and 33% for
fuel oil). When co-firing is required, if fuel gas (POS-1) selected by 05-HS-0022 is
controlled by heater outlet temperature in cascade mode while the at the same time fuel
oil will controlled in automatic (or manual) control mode by local controller 05-FIC-0047.

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- Difference block, 05-FY-0047B, is provided to give SP to fuel oil controller, 05-FIC-0047,

by subtracting fuel gas flow, 05-FY-0045B, from total required flow from 05-TIC-0112.
Heating value per mass of fuel gas is approximately 1.15 times of that of fuel oil and it
will be considered in 05-FY-0047B. Heating value of fuel gas and fuel oil will be
changed by composition variation so that heating value ratio will be also changed by
composition variation so that heating value ratio (Z=fuel gas LHV / fuel oil LHV = 1.15)
will be also changed. However, it is not necessary to update exact heating value ratio
because PID controller is feed-back control which calculates error between SP and PV
and generate OP using PID algorithm to remove error every scan time (1~2 seconds).
Fuel oil flow = total fuel flow – (fuel gas flow x Z)

- Difference block, 05-FY-0046B, is provided to give PV to fuel oil controller, 05-FIC-0047,

by subtracting fuel oil return flow, 05-FI-0046, from fuel oil supply flow from 05-FI-0047.

- Summation block, 05-FY-0045, is provided to calculate total fuel gas flow by adding
main fuel gas flow, 05-FI-0045B, from pilot gas flow, 05-FI-0507.

- Calculator, 05-FY-0045A, is provided to calculate fuel gas flow by compensating

density, pressure and temperature.

- Switch, 05-FY-0045B, is provided to select raw fuel gas flow when 05-FY-0045A is not
in service during maintenance of density analyzer, pressure and temperature
instrument.

- High selector, 05-FY-0045D, is provided to assure fuel gas pressure not below a
minimum required pressure set by the operator through 05-PIC-0100 whose SP will be
same pressure with pressure regulator, 05-PCV-0004, across fuel gas control valve,
05-FV-0045.

- Difference block, 05-FY-0045C, is provided to give SP to fuel gas controller, 05-FIC-

0045, by subtracting fuel oil flow, 05-FY-0046B, from total required flow from 05-TIC-
0112. Heating value per mass of fuel gas is approximately 1.15 times of that of fuel oil
and it will be considered in 05-FY-0045C. Fuel gas flow = (total fuel flow – fuel oil flow) /
Z

- High selector, 05-FY-0047, is provided to assure fuel oil pressure not below a minimum
required pressure set by the operator through 05-PIC-0109.

- Damper 05-PDIC-0087 control pressure drop across the damper there by pressure in
the heater combustion chamber.

- Excess O2 controller, 05-AIC-0004, is provided to control damper by overriding draft

controller, 05-PDIC-0087 when O2 concentration is lower than set point. It will open the
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natural draft damper more by maintaining higher draft to suction for more combustion
air.

3.9.3. Control block Configuration

This part shall be read in conjunction with a simplified scheme. If necessary,

instrument system engineer and vendor can configure in different option without
deteriorating functionality of each block.

- 05-TIC-0112 (Temperature Controller) : reverse acting

- 05-FIC-0045 (Flow Controller) : reverse acting
- 05-PIC-0100 (Pressure Controller) : reverse acting. SP sets at minimum required
pressure (e.g. 0.35 kg/cm2g) which is lower than normal pressure (e.g. 0.8 kg/cm2g)
so that 05-PIC-0100.OP is always 0% in ‘Reverse’ control action, which allows 05-FIC-
0045 selected by high selector, 05-FY-0045D.
- 05-FIC-0047 (Flow Controller) : reverse acting
- 05-PIC-0109 (Pressure Controller) : reverse acting. SP sets at minimum required
pressure which is lower than normal pressure so that 05-PIC-0109.OP is always 0% in
‘Reverse’ control action, which allows 05-FIC-0047 selected by high selector, 05-FY-
0047.
- 05-PDIC-0107 (Diff. Pressure Controller) : reverse acting
- FY-0045A, calculator :
FY-0045A.OP = FY-0045A.PV x  (P1/P0 x T0/T1 x 0/1)
Where, P0, T0, 0 = design operating pressure, temperate and density
P1, T1, 1 = actual operating pressure, temperate and density
from 05-PI-0110, 05-TI-0126 and 44-AI-0501
- 05-FY-0045C, difference block :
05-FY-0045C.OP = (P1 - P2) / Z. 05-FY-0045C.OP is expressed in terms of fuel gas
flow.
- 05-FY-0047B, difference block :
05-FY-0047B.OP = P1 – (P2 x Z). FY-0047B.OP is expressed in terms of fuel oil flow.
- 05-HS-0022, selector switch :
05-HS-0022.OP = 05-TIC-0112.OP /100 x 05-FIC-0047.EUHI is expressed in terms of
total fuel flow.
05-FIC-0047.EUHI shall be always higher than 05-FIC-0045.EUHI. (1.15~1.2 times of
05-FIC-0045, NOT taking from 05-FI-0047.EUHI or 05-FI-0045A.EUHI) For example, if
FO range in DCS (EULO ~ EUHI) is 0~600 kg/hr and FG is 0~500 kg/hr, total fuel flow
range will be 0~600 kg/hr. COT controller, 05-TIC-0112.OP in 0~100% corresponds
0~600 kg/hr.
If normal flow with FO is 470 kg/hr -i.e. FO controller, 05-FIC-0047 PV&SP is 470
kg/hr), COT controller, 05-TIC-0112.OP is initialized to 78.3% when 05-FIC-0047 puts
in CASCADE mode. If normal flow with FG is 409 kg/hr (470/1.15) i.e. FG controller,
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
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05-FIC-0045 PV&SP is 409 kg/hr, COT controller, 05-TIC-0112.OP is initialized to

68.2% when 05-FIC-0045 puts in CASCADE mode. Total fuel command from COT
controller is different with fuels - i.e. 78.3% (or 470 kg/hr) for FO, 68.2% (or 409kg/hr)
for FG.

Tracking Option will be configured as follows;

a) 05-HS-0022 is in fuel gas selection and FIC-0045 is not in cascade mode (auto or
manual mode): 05-FY-0045C.OP tracks 05-FIC-0045.SP → 05-FY-0045C
calculates P1 by 05-FY-0045C.OP x 1.15 + P2 → 05-HS-0022 tracks 05-FY-
0045C.P1 → 05-TIC-0112.OP tracks 05-HS-0022.PV → 05-TIC-0112.SP tracks
05-TIC-0112.PV
b) 05-HS-0022 is in fuel oil selection and FIC-0047 is not in cascade mode (auto or
manual mode): 05-FY-0046A.OP tracks 05-FIC-0047.SP → 05-FY-0047B
calculates P1 by 05-FY-0047B.OP + (P2 x 1.15) → 05-HS-0022 tracks 05-FY-
0047B.P1 → 05-TIC-0112.OP tracks 05-HS-0022.PV → 05-TIC-0112.SP tracks
05-TIC-0112.PV

The combustion air control (fire box draft control & excess O2 control) system consists of
these control blocks.
- 05-PDY-0087 (Difference Function) :
OP = 05-PDV-0087 inlet (from 05-PI-0085) - 05-PDV-0087 outlet (from 05-PI-0086)
- 05-PDIC-0087 (Differential Pressure Controller) : direct acting
- 05-AIC-0004 (Excess O2 Controller) : reverse acting
- 05-PY-0087 (High Signal Selector) :
a) If 05-AIC-0004 PV is lower than SP of 05-AIC-0004, OP from 05-AIC-0004 is sent
to 05-PDV-0087 (to ensure the minimum required excess O2 concentration in flue
gas).
b) Otherwise, OP from 05-PDIC-0087 is sent to 05-PDV-0087.

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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The control scheme (Fig. 3.9-1) represents as below:

STRIPPER REBOILER (05-H-002) FUEL GAS / OIL FIRING CONTROL

Fig. 3.9-1

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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3.10. Packaged Items

3.10.1. Reactor Feed Heater (05-H-001) & Stripper Reboiler (05-H-002)

There are two fired heaters in a KHT unit, one gas-fired Reactor Feed Heater and the other
is gas/oil co-fired Stripper Reboiler. In reaction section, kerosene feed with hydrogen-rich
gas goes to KHT reactor after heating by reactor feed heater. Reactor feed heater is used
to reach the required inlet temperature of the KHT reactor. In stripper section, stripping is
ensured by stripper reboiler. Part of sripper’s bottom is pumped, under flow control, into
reboiler by stripper reboiler pumps. The temperature at the outlet of stripper reboiler is
controlled to ensure a good stripping in the column.

For more details on BMS control philosophy, refer to IONE-VP-00-MB4023-007.

For more details on cause and effect, refer to IONE-VP-00-MB4023-008.

3.10.2. Recycle Compressor (05-K-001A/B) & Make-up Compressor (05-K-002A/B)

The recycle compressor circulates hydrogen-rich gas through the KHT reactor circuit.
Without hydrogen circulation, large amounts of coke will form on the catalyst that will
prevent the desired catalytic reactions. It is important to maintain recycle gas flow when
feed is being charged to the unit. Before entering the circuit, make-up hydrogen is provided
by make-up compressor. Mixed hydrogen-rich gas with kerosene feed goes to KHT reactor
after heating by reactor feed heater.

For more details on sequence narrative, refer to IONE-VP-05-K-001A/B-057 & 002A/B-057.

For more details on cause and effect, refer to IONE-VP-05-K-001A/B-056 & IONE-VP-05-
K-002A/B-056.

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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4. REFERENCE

4.1. P&ID List

PID No. Description

IONE-AA05-PID-0021-001-001 FRESH FEED SECTION
IONE-AA05-PID-0021-001-002 FEED SURGE DRUM AND FEED PUMP
IONE-AA05-PID-0021-001-003 REACTOR FEED/EFFLUENT EXCHANGERS
IONE-AA05-PID-0021-001-004 REACTOR FEED HEATER
IONE-AA05-PID-0021-001-005 REACTOR
IONE-AA05-PID-0021-001-006 COLD HP SEPARATION SECTION
IONE-AA05-PID-0021-001-007 RECYCLE COMPRESSOR K.O. DRUM
IONE-AA05-PID-0021-001-008 RECYCLE COMPRESSORS
IONE-AA05-PID-0021-001-009 MAKE-UP COMPRESSORS K.O. DRUM
IONE-AA05-PID-0021-001-010-1 MAKE-UP COMPRESSORS
IONE-AA05-PID-0021-001-010-2 MAKE-UP COMPRESSORS
IONE-AA05-PID-0021-001-011 WASHING WATER SECTION
IONE-AA05-PID-0021-001-012 STRIPPER FEED/BOTTOM EXCHANGERS
IONE-AA05-PID-0021-001-013 STRIPPER
IONE-AA05-PID-0021-001-014 STRIPPER REBOILER
IONE-AA05-PID-0021-001-015 STRIPPER REBOILER PUMPS
IONE-AA05-PID-0021-001-016 STRIPPER REFLUX SECTION
IONE-AA05-PID-0021-001-017 KEROSENE PRODUCT COOLING SECTION
CORROSION INHIBITOR AND ANTIFOULING
IONE-AA05-PID-0021-001-018
AGENT INJECTIONS
IONE-AA05-PID-0021-001-019 REACTOR FEED HEATER FUELS SYSTEM
IONE-AA05-PID-0021-001-020 STRIPPER REBOILER FUELS SYSTEM
IONE-AA05-PID-0021-100 PROCESS LINES AT BATTERY LIMITS
IONE-AA05-PID-0021-500 SAMPLE CONNECTION
LEVEL INSTRUMENT CLOSED VENT AND
IONE-AA05-PID-0021-501
DRAIN
IONE-AA05-PID-0021-502 PUMP SEAL PLAN
IONE-AA05-PID-0031-060 STEAM DISTRIBUTION
IONE-AA05-PID-0031-061 CONDENSATE DISTRIBUTION
IONE-AA05-PID-0031-062 BOILER FEED WATER DISTRIBUTION
IONE-AA05-PID-0031-064 COOLING WATER DISTRIBUTION
IONE-AA05-PID-0031-066 SERVICE WATER DISTRIBUTION
IONE-AA05-PID-0031-067 POTABLE WATER DISTRIBUTION
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
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PID No. Description

IONE-AA05-PID-0031-069 INTRUMENT & UTILITY AIR DISTRIBUTION
IONE-AA05-PID-0031-070 NITROGEN DISTRIBUTION
IONE-AA05-PID-0031-072 FUELS DISTRIBUTION
IONE-AA05-PID-0031-073 BLOWDOWN & FLARE DISTRIBUTION
IONE-AA05-PID-0031-075 SLOP DISTRIBUTION
IONE-AA05-PID-0031-077-1 CLOSED DRAIN DISTRIBUTION
IONE-AA05-PID-0031-077-2 CLOSED DRAIN SYSTEM
RECYCLE COMPRESSOR (05-K-001A) LUBE OIL
IONE-AA05-PID-0041-601-01
SYSTEM
RECYCLE COMPRESSOR (05-K-001A) PURGE
IONE-AA05-PID-0041-602-01
SYSTEM
RECYCLE COMPRESSOR (05-K-001A) MACHINE
IONE-AA05-PID-0041-603-01
MONITORING
RECYCLE COMPRESSOR (05-K-001A/B)
IONE-AA05-PID-0041-604-01
COOLING WATER SYSTEM
RECYCLE COMPRESSOR (05-K-001A)
IONE-AA05-PID-0041-605-01
CAPACITY CONTROL
RECYCLE COMPRESSOR (05-K-001A/B) LOCAL
IONE-AA05-PID-0041-606-01
PANEL
RECYCLE COMPRESSOR (05-K-001A/B)
IONE-AA05-PID-0041-607-01
MOTORS & HEATERS PHILOSOPHY
RECYCLE COMPRESSOR (05-K-001B) LUBE OIL
IONE-AA05-PID-0041-611-01
SYSTEM
RECYCLE COMPRESSOR (05-K-001B) PURGE
IONE-AA05-PID-0041-612-01
SYSTEM
RECYCLE COMPRESSOR (05-K-001B) MACHINE
IONE-AA05-PID-0041-613-01
MONITORING
RECYCLE COMPRESSOR (05-K-001B)
IONE-AA05-PID-0041-615-01
CAPACITY CONTROL
MAKE-UP COMPRESSOR (05-K-002A) LUBE OIL
IONE-AA05-PID-0041-621-01
SYSTEM
MAKE-UP COMPRESSOR (05-K-002A) PURGE
IONE-AA05-PID-0041-622-01
SYSTEM
MAKE-UP COMPRESSOR (05-K-002A) MACHINE
IONE-AA05-PID-0041-623-01
MONITORING
MAKE-UP COMPRESSORS (05-K-002A/B)
IONE-AA05-PID-0041-624-01
COOLING WATER SYSTEM
MAKE-UP COMPRESSOR (05-K-002A)
IONE-AA05-PID-0041-625-01
CAPACITY CONTROL
IONE-AA05-PID-0041-626-01 RECYCLE LOCAL PANEL (05-K-002 A/B)
RECYCLE MOTORS & HEATERS PHILOSOPHY
IONE-AA05-PID-0041-627-01
(05-K-002 A/B)
MAKE-UP COMPRESSOR (05-K-002B) LUBE OIL
IONE-AA05-PID-0041-631-01
SYSTEM
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
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PID No. Description

MAKE-UP COMPRESSOR (05-K-002B) PURGE
IONE-AA05-PID-0041-632-01
SYSTEM
MAKE-UP COMPRESSOR (05-K-002B) MACHINE
IONE-AA05-PID-0041-633-01
MONITORING
MAKE-UP COMPRESSOR (05-K-002B)
IONE-AA05-PID-0041-635-01
CAPACITY CONTROL
STRIPPER REBOILER PUMP STEAM TRUBINE
IONE-AA05-PID-0041-660-01
(05-STP-001)

4.2. Cause and Effect Diagram

Doc. No: IONE-1D05-NM-PR-0010
4.3. Process Flow Diagram
Doc. No.: IONE-AA05-PFD-0010-001-01 to 03, IONE-AA05-PFD-0010-002-01 to 03
IONE-AA05-PFD-0010-003-01 to 03, IONE-AA05-PFD-0010-004-01 to 03
4.4. Process Description
Doc no.: IONE-1D05-SP-PR-0002
4.5. Instrument Index
Doc no.: IONE-1D05-DW-IN-4007
4.6. DCS Software Detail Design Specification
Doc no.: IONE-VP-00-IS0001-121
4.7. DCS Functional Design Specification
Doc no.: IONE-VP-00-IS0001-101
4.8. HMI Functional Design
Doc no.: IONE-VP-00-IS0001-104
4.9. Instrument I/O List
Doc no.: IONE-1D05-DW-IN-4002
4.10. Logic Diagram
Doc no.: IONE-1D05-DW-IN-4003
4.11. Loop Diagram
Doc no.: IONE-1D05-DW-IN-4004
4.12. Licensor Document
Special Loop Description : 03317_05_4LD

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea

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5. ATTACHMENTS

5.1. Reactor Feed Heater (05-H-001) & Stripper Reboiler (05-H-002)

BMS Control Philosophy : IONE-VP-00-MB4023-007

5.2. Recycle Compressor (05-K-001A/B)

Sequence Narrative : IONE-VP-05-K-001A/B-057

5.3. Make-up Gas Compressor (05-K-002A/B)

Sequence Narrative : IONE-VP-05-K-002A/B-057

HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea