PLC User Manual (CNC System) V2.0

User Manual
PLC of CNC System
V2.0
Shenzhen Guanhong Technology CO.,LTD

Add: Anxin Building, No 536 Shenhui Road, Liuyue community, Henggang
Street ,Longgang District, Shenzhen City,Guangdong Province, China
Post code: 518115
-Catalogue-
Chapter 1 PROGRAMMING...................................................................... 1
1.1 PLC Specification........................................................................... 1
1.2 Sequential program.........................................................................1
Chapter 2 Sequence Program...................................................................... 3
2.1 Performance Process of Sequence Programming.......................... 3
2.2 The Performance of the Cycle........................................................ 4
2.3 The Priority Sequence of the Performance.................................... 4
2.4 Sequence Programming Structure.................................................. 5
2.5 The Treatment of Inputs/Output Signal..........................................6
2.5.1 Input Signal Treatment......................................................... 7
2.5.2 The Treatment of the Output Signal..................................... 7
2.5.3 The Distinguish of the Signal State between 1st level & 2nd
level................................................................................................ 7
2.6 Interlocking..................................................................................... 8
Chapter 3 ADDRESS...................................................................................9
3.1 Inputs (X)(Machine Tool --> PLC).............................................. 10
3.2 Outputs (Y)(PLC ---> Machine Tool).......................................... 10
3.3 PLC ---> CNC Address (G)..........................................................10
3.4 CNC ---> PLC Address (F)...........................................................10
3.5 Internal Replay Address（R）.....................................................10
3.6 Nonvolatile Relay Address (K).....................................................11
3.7 Information Display Request Address (A)................................... 12
3.8 Counter Timer (C).........................................................................12
3.9 Counter Preset Value Address (DC)............................................. 12
3.10 Timer Address (T).......................................................................12
3.11 Presetting Value Address of the Timer (DT).............................. 12
3.12 Data Table Address (D).............................................................. 13
3.13 Label Address (L)....................................................................... 13
3.14 Subprogram Number (P)............................................................ 13
Chapter 4 PLC BASIC INSTRUCTIONS................................................ 14
4.1 RD, RD.NOT, WRT, WRT.NOT Code.........................................15
4.2 AND,AND.NOT Code..................................................................15
4.3 OR,OR.NOT Code........................................................................16
4.4 OR.STK INSTRUCTION............................................................ 17
4.5 AND.STK INSTRUCTION......................................................... 17
CHAPTER5 PLC Function Code..............................................................19
5.1 END1 (End of 1st Level Sequence Program)............................... 19
5.2 END2 (End of 2nd Level Sequence Program).............................20
5.3 CALL (Call Subprogram).............................................................20
5.4 CALLU ( Unconditional Subprogram Call)................................ 20
5.5 SP(Subprogram)............................................................................21
5.6 SPE (Subprogram End)................................................................ 21
5.7 SET (Set).......................................................................................22
5.8 RST (Reset)...................................................................................22
5.9 JMPB (Label Jump)......................................................................23
5.10 LBL (Label)................................................................................ 23
5.12 TMRB (Fixed Timer)..................................................................24
5.13 DEC ( Binary Decode)............................................................... 25
5.14 COD (Binary Code Conversion)................................................ 26
5.15 COM (Common Line Control)...................................................27
5.16 COME (Common Line Control End )........................................28
5.17 ROT (Binary Rotation Control)..................................................28
5.18 SFT (Shift Register)....................................................................30
5.19 DIFU (Rising Edge Check)........................................................ 31
5.20 DIFD (Falling Edge Check)....................................................... 32
5.21 COMP (Binary Comparison)......................................................32
5.22 COIN (Coincidence Check)....................................................... 33
5.23 MOVN (Transfer of Data).......................................................... 34
5.24 MOVB (Transfer of One Byte).................................................. 35
5.25 MOVW（Transfer of Two- Byte）........................................... 35
5.26 XMOV（Binary Index Modifier Data Transfer）.................... 36
5.27 DSCH ( Binary Data Search）...................................................37
5.28 ADD（Binary Addition）..........................................................38
5.29 SUB（Binary Subtraction）...................................................... 39
5.30 ANDF（Functional And）.........................................................40
5.32 NOT（Logical Not）.................................................................42
5.33 EOR（Exclusive OR）..............................................................44
Chapter 6 Ladder Writing Limit................................................................ 45
Chapter 7 PLC Window Display............................................................... 46
7.1 Automatic Operation When PLC Power ON............................... 46
7.2 INFO Window Display................................................................. 46
7.2.1 PLC INFO Window............................................................ 46
7.2.2 PLCGRA Window.............................................................. 47
7.2.3 PLCPAR Window............................................................... 48
7.2.4 PLCDGN Window..............................................................49
7.2.5 PLC Trace Window.............................................................49
Chapter 8 PLC Programming Operation...................................................52
8.1 General.......................................................................................... 52
8.2 Basic Code.................................................................................... 53
8.3 Ladder Operation Explanation..................................................... 53
8.4 Function Code...............................................................................55
8.5 Instruction List..............................................................................55
8.6 PLC Run/STOP.............................................................................56
8.7 PLC Operation Step......................................................................56
Chapter 9PLC Address, Parameter Setting............................................... 57
9.1 Nonvolatile/Hold Relay................................................................57
9.2 Timer............................................................................................. 58
9.3 Data List........................................................................................59
9.4 Counter..........................................................................................59
Chapter 10Ladder Edit Software............................................................... 61
10.1 Summary..................................................................................... 61
10.2 Software Introduction................................................................. 61
10.2.1 Software Start................................................................... 61
10.2.2 Function Introduction....................................................... 61
10.3 Software Operation.....................................................................62
10.3.1Toolbar............................................................................... 62
10.3.2 Selecting a Figure............................................................. 64
10.3.3 Editing Figure................................................................... 65
10.3.4 Ladder Diagram Note....................................................... 66
10.3.5 Export................................................................................67
Appendix I IO Defines of GH-1000TC.....................................................68
1.1 Input X Address_CN61 Plug(Standard Ladder).......................... 68
1.2 X-Address on MDI Panel............................................................. 69
1.3 Output Y-Address_CN62 Plug(Standard Ladder)........................70
1.4 Y-Address on MDI Panel..............................................................71
1.5 F Signal......................................................................................... 72
1.6 G Signal........................................................................................ 80
Appendix II IO Defines of GH-1000MC.................................................. 86
2.1 Input X Address_CN61 Plug(Standard Ladder).......................... 86
2.2 X-Address on MDI Panel............................................................. 87
2.3 Output Y-Address_CN62 Plug(Standard Ladder)........................88
2.4 Y-Address on MDI Panel..............................................................89
2.5 F Signal (GH-1000MC)................................................................90
2.6 G Signal_GH-1000MC.................................................................98
Appendix III IO Defines of Spindle........................................................ 106
-Shenzhen Guanhong Technology Co.,Ltd.- PLC of CNC Lathe System
Chapter 1 PROGRAMMING
1.1 PLC Specification
Specification SZGHTECH CNC System
Programming Language Ladder
Programming Software GHPLCS
Programming Grade 2
Executive Cycle of Program 8ms
Basis code average treatment time <1.5us
Max Step of Program 4700 steps
Programming Instruction Basic Instruction + Function Instruction
Internal Assistant Relay (R) R000~R511
PLC Alarm Detection (A) A000~A031
Timer(T) T000~T127
CUNTER (C) C000~C127
Data Base (D) D000~D255
Nonvolatile relay (K) K000~K063
Counter preset value data register (DC) DC000~DC127
Timer preset value data register (DT) DT000~DT127
Subprogram (P) P000~P099
Mark (L) L000~L099
Input signal of NC side (F) F000~F063
Signal outputs to the NC side (G) G000~G063
Input(X) X000~X063
Output(Y) Y000~Y047
1.2 Sequential program
The sequential program is defined to logically control refer to the
machine and relative devices.After converting the program into a certain
format, CPU can be decoded and arithmetic processing,and stored in
RAM. And CPU read the codes in high speed and executed by the
arithmetic operation.
Sequential program is compiled in the beginning of ladder.
1.2.1 Distribution of I/Os (step1)
1
The interface can be distributed after control target is defined and the
corresponding input/output signal points are counted. Refer to
input/output interface signal list.
1.2.2 Edit of Ladder (step2)
Ladder can be edited online,& edited by SZGHPLCS.exe on
computer.After finished well,it needs to debug.
1.2.3 Debug of Ladder (step3)
After finished, the ladder is debugged as follows:
A: Emulator
Use one emulator (TEST in PLC software) instead of machine to
debug it. Machine signal state is represented with switch ON/OFF,and
output signal state is done with indicator ON/OFF. Observe if ever
indicator on the emulator is correct when test on software.
B: Diagnosis of CNC
After finished well & restore into system, we could observe if the
diagnostic state of every signal is consistent with the function
requirement when executing CNC. Check the ladder by checking
condition of each I/Os in Diagnosis interface.
C: Actual Run
There may be unexpected result in the actual debugging machine
and so we need to do preventive measures before debugging.
2
Chapter 2 Sequence Program

The operating principle is different with the common relay, because the PLC
sequence controlling is carried out by the ladder diagram GHPLCS software
compiling.
And therefore, it is better to thoroughly understand the sequence controlling
principle when designing the PLC sequence programming.
2.1 Performance Process of Sequence Programming

In the general relay controlling circuits, each of them can be simultaneously
operated. When the relay A is operated in the following figure, the replay D and E can
be operated (when the contactor A and B are closed) at the same. Each replay in the
PLC sequence control is operated in turn. The relay D is operated before relay A, and
then the relay E operates (refer to the following figure). Namely, each relay is
operated based upon the sequence of the ladder diagram (compiling sequence).
The differences between the relay circuit and PLC programming operation are
shown below in the Fig. 2.1 (b) and Fig. 2.1 (c).
(1) Relay circuit

Both Fig. 2.1 (b) and Fig. 2.1 (c) are shared a same operation. B and C are switched
on after A is turned on. B is cut off after C is ON.
(2) PLC program
A same relay is shared a same circuit, refer to the Fig. 2.1 (b); B and C are switched
on after A is turned on. B is cut off after one cycle of the PLC program is performed.
In the Fig. 2.1 (c), C is ON instead of B, after C is turned on.
3
2.2 The Performance of the Cycle

PLC performs from the beginning to the end of the ladder diagram it performs
again from the beginning of the ladder diagram after this diagram is performed. which
is called cycle performance The performance time from the beginning to the end of
the ladder diagram is abbreviated as a period of a cycle treatment The shorter of the
treatment period is, the stronger of the response capacity of the signal is.
2.3 The Priority Sequence of the Performance

PLC program are composed of two parts: the 1st Level program and the 2nd
level program. which are inconsistent with the performance period The P level
program performs once each 8ms, which can be treated some fast corresponding and
short pulse. The 2 program performs once each 8-nms N is the partition value of
the 2nd level program PLC may divide the 2" level program into N parts when the 2
level program is executed it is performed one part for each 8ms
PLC on CNC system is separately performed in the PLC-ARM7 The 1ms of each
8ms is the communication time for reading the PLC data from the CNC The 5ms is
that the PLC gains the system control signal (F X). and uploads the control result data
(G. Y parameter) external port 10 PLC is always performed me ladder diagram
calculation Other than the interruption of hie response exchange data.
When the last partition value of the 2nd level program of the n is performed, the
program is then executed from the beginning of the program. In this case. when the
partition value is n, the performance time of one cycle is 8*n ms. The 1st level
program performs once each 8ms; the 2 level program performs once each 8.n ms. If
its steps of the 1st level program is increased, and therefore the steps of the 2nd level
4
program within 8ms should be reduced correspondingly; the partition value may be
increased, and the treatment time of the overall program will be longer. So, the
compiling of the 1g level program should be shorter.
2.4 Sequence Programming Structure

The ladder diagram is compiled with sequence in the traditional PLC. It owns the
following advantages in the ladder diagram language allowing the structured
programming:
1. The program is easy to comprehend and compile.
2. It is more convenient to find the faults during the programming
3. It is easy to find some reasons when the operation malfunction occurs.
The methods of the main structure programming are shown below
1) Sub_program
The subprogram is regarded as a treatment unit based on the ladder diagram
Fig. 2-4-1
2) Nesting
One subprogram can be performed the task by calling another one.
Fig 2-4-2
3) Conditional branch The main program is performed circularly, and checks
whether its conditions are suitable. The corresponding subprograms are performed
under these conditions, vice versa.
Fig. 2-4-3
5
2.5 The Treatment of Inputs/Output Signal

The treatment of the input signals:
Fig. 2-5-1
The treatment of the Output signals:
Fig. 2-5-2
6
2.5.1 Input Signal Treatment
(1) NC input register
The NC input signals from the NC are memorized into the NC input register,
which are transferred to PLC each 8ms. The 1st level program performs the
corresponding treatment using state of these signals.
(2)Machine tool input register
The machine tool Input register is scanned and memorized its input signal from
the machine each 8ms. The 1st level program is also performed the corresponding
treatment by using this signals directly.
(3)The 2nd level program input register
The 2nd level program input signal register is also called the 2no level program
synchronic input signal register. Wherein, the stored input signal is treated by the 2nd
level program. This signal state in the register is synchronic with the 2nd level one.
The signals both in the NC and machine tool input register can be locked to the
2nd level program input latch, as long as the 2nd level program performs. The signal
state in this latch keeps invariable during the performance of the 2m level program
2.5.2 The Treatment of the Output Signal
(1) NC output register
The output signal transfers to the NC output register from the PLC each 8ms.
(2) Machine tool output register
The signal memorized in the machine tool Output register conveys to the
machine tool each 8ms
Note: The signal states. such as the NC input register. NC output register. machine input
register and machine output register, which can be displayed by the self-diagnosis function. The
diagnosis number is the address number in the sequence programming.
2.5.3 The Distinguish of the Signal State between 1st level & 2nd level
As for the same input signal, their states may different between the 1st and 2nd
level programming, that is the reason that different registers are used between two
levels programming. Namely, the input signal used with the 2nd level program is the
one of the 1st level who is locked. And therefore, the signal in the 2nd level program
is later than the 1st level one. At the worst case, one 2nd level program performance
cycle can be lagged.
It is better to remember this point when programming the ladder diagram.
Fig. 2-5-3-1
7
A=1 performs the 1st level program when the 1st 8ms is performed, then B=1.
And therefore, the 2nd level program is performed, the A=1 is latched to the 2nd level
program, and then the first partition of the 2nd level program is completed.
A turns into 0 to perform the 1st level program when the 2nd 8ms is performed,
then B=0. And therefore, the 2nd partition of the 2nd level program is performed; in
this case, the state of the A is still latched as the one last time. So, C=1.
In this way, the state both B and C are different.
2.6 Interlocking
In the sequence control, the interlocking is very important from the safety issue.
It is necessary to use the interlocking in the sequence control programming.
Simultaneously, the hard interlocking is used in the relay control circuit of the strong
electric cabinet of the machine tool sides. This is the reason that the interlocking is
disabled when the hardware of the performance sequence programming malfunctions,
even if the interlocking is logically used in the sequence program (software). And
therefore, the interlocking can be ensured the safety for the user, and prevent the
machine tool from damaging in the strong electric cabinet of the machine sides.
8
Chapter 3 ADDRESS
Addresses are used for distinguishing signals. Different addresses
separately correspond to input/output signal at machine side and CNC
side, internal relay, counter, timer, holding relay and data list. An address
number is consisted of address type, address number and bit number as
follows:
X 01
Bit Number
Address Type
Address type: X , Y , R ,F, G, K, A, D, C, & T
Bit Number: 0 ~ 999
Address number: Decimal number means one byte.
Bit number: Octonary number system, 0～7 are separately indicated the
bytes (0～7 bits) in the front of the address number.

The address type of the GSK990MC PLC is shown below:
Table 3-1
Address Address Explanation Length
X MT ----> PLC (64 bytes) X000~X063
Y PLC ----> MT (48 bytes) Y000~Y047
F CNC ----> PLC (64 bytes) F000~F063
G PLC ----> CNC (64 bytes) G000~G063
R Intermediate relay (512 bytes) R000~R511
D Data register D000~D125
DC The data register of the counter preset value DC000~DC127
C Counter (0~127) C000~C127
A PLC alarm detection A000~A031
T Timer (0~127) T000~T127
DT The data register of the timer preset vlaue DT000~DT127
K Nonvolatile relay (64 bytes) K000~K063
INT8U data type is 8-bit character type without symbol, INT16U data type is 16-bit
integral type without symbol.
9
3.1 Inputs (X)(Machine Tool --> PLC)

The X address of the GH CNC system PLC composes of two types:
1. The X address is assorted with the I/O input terminal: CN61 Input port &
CN15 SP-Axis port(Reference as Appendix 3), total 36 pieces.
2. The X address is assorted with the input button on the MDI panel of the
system.
3.2 Outputs (Y)(PLC ---> Machine Tool)

1. Output address(Y) are distributed to I/O interfaces,CN62 Output port , CN15
SP-Axis port(Reference as Appendix 3), total 36 pieces.
2. The Y address is assorted with indicators on the MDI panel of the system.
3.3 PLC ---> CNC Address (G)

The addresses from G0 to G63, its definition type: INT8U, totally 64
bytes.Defines of each address,please reference as Appendix4: G, F signals.
3.4 CNC ---> PLC Address (F)

The addresses from F0 to F63, its definition type: INT8U, totally 64
bytes.Defines of each address,please reference as Appendix4: G, F signals.
3.5 Internal Replay Address（R）

The address area is reset when the system is turned on. R510 and R511 are used
by the system. Its definition type is: INT8U, totally 512 bytes.
Fig. 3-5-1
System program administration area:
R510
The signal of R510.0 address is set to 1 when PLC starts and restarts,which is
10
used the signal set by the initial user. The R510.0 is reset to 0 after the ladder diaram
is performed once.
R511 (System timer)
The following four signals can be used for system timer:
3.6 Nonvolatile Relay Address (K)

This address area is used for nonvolatile replay and PLC parameter setting. This
area is called nonvolatile relay area, namely, the content inside the register will not
lose even if the system is turned off. K000~ ~K005 are used by the system, which is
used to protect the PLC system parameter, it is very convenient for user to control
PLC in the CNC system.
Its definition type: INT8U, totally 64 bytes.
Note: When PLC enters the debugging mode. All of the external alarms are canceled, and
the machine interlocking signals are then canceled, the tool-change code can not be performed.
The parameter can be modified only when comprehending the parameter, so that the damage in
the machine tool or injury of the person may occur.
11
3.7 Information Display Request Address (A)

This address area is reset when the system is turned on.
Its definition type: INT8U, totally 32 bytes.
3.8 Counter Timer (C)

This area is used for placing the current count value of the counter. The data is
reset after the system is turned off.
Its definition type: 128 addresses.
3.9 Counter Preset Value Address (DC)

This address area is used for storing the counter preset, which is a nonvolatile
storage area, that is, the memorized content may not loose even the system is power
off.
Its definition type:128 addresses. The setting value of DC is only read instead of
writing.
3.10 Timer Address (T)

This address area is used for storing the current numerical value of the timer. The
data initial is presetting value after the system is power off. Current data is presetting
value when it is set to 0.
Its definition type: 128 addresses
3.11 Presetting Value Address of the Timer (DT)

This address area is used for placing the timer preset value. This area is
nonvolatile register area, namely, the content inside the register will not lose even if
12
the power of the system is turned off.
Its definition type: 128 addresses. The setting value of DT is only read instead of
writing.
3.12 Data Table Address (D)

The content inside the memory will not lose even if the power of the system is
turned off.
Its definition type: totally 256 addresses. Among them, D240~247 are used by
the system instead of the user.
3.13 Label Address (L)

It is used to specify labels both skip object and the LBL code in the JMPB code.
Its range: 0～99
3.14 Subprogram Number (P)

It is used to specify the called object subprogram number in the CALL code and
the subprogram number in the SP code .
Its range: 0～99
13
Chapter 4 PLC BASIC INSTRUCTIONS

The design of the sequence program begins from the compiling of the ladder
diagram. The ladder diagram consists of relay contact and function code. The logic
relationship in the ladder diagram composes of sequence program. There are two
methods of the sequence program input: one is that the input method uses the
mnemonic symbol language (The system is not temporarily supported the PLC
instruction code of the RD, AND and OR); the other one that is used the relay symbol.
The programming can be compiled using ladder diagram, and do not comprehend the
PLC code based upon the latter.
Actually, the sequence program inside the system can be converted into
corresponding PLC code even if it is input by the relay symbol.
The basis codes are commonly used codes when designing the sequence
programming, which are performed one-digit calculation.
The basis instruction codes of the GH CNC System are shown below:
Instruction Name Function
RD Left shift one bit of the content of the register, the signal state specified
by address set to ST0
RD.NOT Left shift one bit of the content of the register, the signal state specified
by address is set to ST0 after its state is set to NOT.
WRT Output the logic calculation result to the specified address
WRT.NOT Output the logic calculation result after NOT to the specified address.
AND Logic AND
AND.NOT Logic AND after the specified state is set to NOT.
OR Logic OR
OR.NOT Logic OR after the specified state is set to NOT.
OR.STK Right shift one bit of the stacked memory after ST0 and ST1 logic OR
AND.STK Right shift one bit of the stacked memory after ST0 and ST1 logic AND
14
4.1 RD, RD.NOT, WRT, WRT.NOT Code

 Mnemonic code and function
Mnemonic code Function Ladder Symbol
RD Left shift one bit of the content of the register, the signal
state specified by address set to ST0
RD.NOT Left shift one bit of the content of the register, the signal
state specified
by address is set to ST0 after its state is set to NOT.
WRT Output the logic calculation result to the specified address
WRT.NOT Output the logic calculation result after NOT to the
specified address.
Code explanation
WRT and WRT.NOT codes are the coil drive code of the output relay and
internal relay, but the input relay can not be used.
The parallel WRT instruction can be used multiply, but it cannot outputs with
multi-coil .
Refer to the following programming:
4.2 AND,AND.NOT Code

AND Logic AND
AND.NOT Logic AND after the specified state is set to NOT.

15
 Code explanation
AND, ANI can connect one contact in serial. There can be many contacts in
serial and the instructions can be used many times.
 Programming Example
Program Explanation:
If X002.1=1, F100.3=0 and X008.6 is 1 , the system output Y003.7 .
4.3 OR,OR.NOT Code

OR Logic OR
OR.NOT Logic OR after the specified state is set to NOT.
 Instruction explanation
A: OR, OR.NOT can be connected to one contact in parallel. When more than two
contacts are connected in series and the serial loop is connected with other loop in
parallel, the system should use OR.NOT.
B: The system executes OR, OR.NOT from its current step with RD, RD.NOT in
parallel.
Fig. 4-3-1
16
4.4 OR.STK INSTRUCTION

OR.STK Right shift one bit of the stacked register after ST0
and ST1 logic OR
OR.STK code is the separate code without any address.
A: Serial loop block is defined to its loop combined by more than contacts in series.
When the serial loop is connected in parallel, starting point of branch uses RD and its
end point uses OR.STK.
B: ORB is sole instruction without address.
Program explanation：
There are three branches ①, ② and ③ from the left bus to the node N1.
The branches ① and ② are series connection circuit block. When the series
connection circuit block is performed between bus to node or among the nodes, other
than the first branch, use the RD code when the following branch is ended. The
branch ③ is not a series connection circuit block, which can be used by the OR
code.
OR. STK and AND. STK are the code without operation component, which
indicates the OR , AND relationships between circuit blocks.
4.5 AND.STK INSTRUCTION
AND.STK Right shift one bit of the stacked memory after ST0
and ST1 logic AND
 Use the AND. STK coded when the branch circuit (parallel circuit block) is
connected with series connection with the front of the circuit. The start of the
branch is used RD, RD.NOT code. Use the AND. STK code is connected with
17
series connection with the front of the circuit after the series connection circuit
block is executed.
 AND. STK code is the separate code without any address.
Program explanation：
As for the above mentioned ladder diagram and instruction table,(1)OR.STK
indicates parallel connection of the series connection circuit block in the block②,
(2)AND.STK expresses the series connection between circuit block ① and ②.
18
CHAPTER5 PLC Function Code

Basic codes such as controlling operations of machine tool are
difficult to program, therefore,functional instructions are available to
facilitate programming.
Table 5-1 (GH PLC functional instruction code)
No. Code Function No. Code Function
1 END1 End of 1st level ladder program 19 ROT Binary rotation control
2 END2 End of 2nd level ladder program 20 SFT Register shift
3 CALL Subprogram call 21 DIFU Rising edge check
4 CALLU Unconditional subprogram call 22 DIFD Failing edge check
5 SP Subprogram 23 COMP Binary comparison
6 SPE End of subprogram 24 COIN Coincidence check
7 SET Set 25 MOVN Transfer of arbitrary number of bytes
8 RST Reset 26 MOVB Transfer of 1 byte

9 JMPB Label jump 27 MOVW Transfer of 2 bytes
10 LBL Label 28 XMOV Indexed data transfer
11 TMR Timer 29 DSCH Binary data search
12 TMRB Fixed timer 30 ADD Binary addition
13 TMRC Timer 31 SUB Binary subtraction
14 CTR Binary meter 32 ANDF Functional AND
15 DEC Binary decoding 33 ORF Functional OR
16 COD Binary code conversion 34 NOT Logical Negation
17 COM Common line control 35 EOR Exclusive OR
18 COME End of common line control
5.1 END1 (End of 1st Level Sequence Program)

Function: It must be specified once in a sequence program,either at the end of the 1st
level sequence, or at the beginning of the 2nd level sequence when there is no 1st
level sequence. It can write 500 steps.
19
5.2 END2 (End of 2nd Level Sequence Program)

Function: Specify at the end of 2nd level sequence.
Format:
Fig. 5-2-1
5.3 CALL (Call Subprogram)

Function:Call a specified subprogram.
CALL has the following additional functions; The subprogram may be nested up to 18
levels by other subprograms, but if a dead cycle is made by the closed loop calling, an
alarm will be issued by system. Therefore to execute the data volume under the
control, the allowable subprogram calling times are 100, and the subprogram calling
in the 1st level is disabled. Alarm will be issued for the instructions or network
between SP and END2, SPE and SP which can't be executed by system.
Format:
Fig. 5-3-1
Control Condition:
ACT = 0 , execute the next instruction behind CALL.
ACT = 1 , call subprogram which number is specified
Parameter: Subprogram number. specifies the subprogram number of a subprogram to
be coded following this instruction. Range: 0-99.
5.4 CALLU ( Unconditional Subprogram Call)

Function: Unconditionally call a specified subprogram .
It has the following characteristics and Limits: The subprogram may be nested up to
18 levels by other subprograms, but if a dead cycle is made by the closed loop calling,
20
an alarm will be issued by system Therefore to execute the data volume under the
control. the allowable subprogram calling times are 100. and the subprogram calling
in the 1sE level is disabled. Alarm will be issued for the instructions or network
between SP and END2. after SPE and before SP which can't be executed by system.
Format:
Fig. 5-4-1
Parameter: Subprogram number: specifies the called subprogram number. Range:
0-99.
5.5 SP(Subprogram)
Function: The SP functional instruction is used to create a subprogram. A
subprogram number is specified as a subprogram name. SP is used with the SPE
functional instruction to specify the subprogram range.
Note:
1. A subprogram must be written after END2.
2. Another subprogram cannot be nested into a subprogram.
Format:
Fig. 5-5-1
Parameter:
Subprogram number: specifies the called subprogram number. Range: 0～99.
5.6 SPE (Subprogram End)

Function: * it is used to specify the range of subprogram when SPE is used with the S
P.
* the control will return to the main program which called the subprogram when the
instruction is executed.
* the subprogram is written after END2.
Format:
Fig. 5-6-1
21
Example:
Fig. 5-6-2
5.7 SET (Set)

Function: Set to 1 for the specified address.
Format:
Fig. 5-7-1
Control condition:
ACT＝0 , keep add.b invariably.
ACT = 1, set add.b to 1.
Parameter: Add.b: Reset element address bit can be the output coil, Add= Y, G, R, K,
A.
5.8 RST (Reset)

Function: Set to 0 for the specified address.
Format:
Control condition:
ACT=0, keep add.b invariably.
ACT=1, Set add.b to 1.
Parameter: Add.b: reset element address bit can M the output coil. Add=Y, G, R, K, A.
22
5.9 JMPB (Label Jump)

Function: The JUMP function instruction transfer control to a Ladder immediately
after the label set in a ladder program.
JMPB has the following additional functions:
More than one jump instruction can be coded for the same label
Jumped END1 and END2 are forbidden.
Jumped subprogram and subprogram are forbidden
Jump back is permitted, but the user should handle the infinite loop may be caused by
it.
Jumped main program and subprogram are forbidden.
Format:
Control conditions:
ACT=0 : The next instruction after the JMPB instruction is executed.
ACT=1 : Jump to the specified label and executes the next instruction behind the
label.
Parameter:Lx:Specifies the label of the jump destination.A value from 0 10 99 can be
specified.
5.10 LBL (Label)

Function: The LBL functional instruction specifies a label a ladder program. It
specifies the jump destination for JMPB functional instruction.
Note: one xx label is only specified one time with LBL. Otherwise, the system alarms.
Format:
Fig. 5-10-1
Parameter: xx: specifies the label of the jump destination. Label number range: 0～99.
Example:
Fig. 5-10-2
23
5.11 TMR (Timer)

Function: This is an on-delay timer.
Format:
Fig5-11-1
Control condition:
ACT=0: turns off the timer relay.
ACT=1: initiates the timer. i.e. timing from 0.
Detailed functions:
Fig. 5-11-2
Parameter:
TIMER: timer serial number is named with xxx which are numbers (0～127).
Output: W: output coil.
W=1 when the output reaches the preset value.
W=0 when the output does not reach the preset value.
Note:Timer is executed each 8ms,take ms as its setting unit, and 8ms is taken as execution base.
Those time less than 8ms are taken as 8ms. i.e. it is set for 54ms, 54=6*8+6, 2ms is
needed to be added, so the actual execution time is 56ms.
The time of the timer is set under the 【TMR】of 【PLCPAR】in PRG window.
The system will automatically detect the range of the sequence number of the timer,
alarm will be issued for those duplicate or beyond range sequence numbers.
5.12 TMRB (Fixed Timer)

Function: This is an on-delay timer.
Format:
Control condition:
ACT=0 : turns off the timer relay.
ACT=1 : initiates the timer.
Detailed functions:
24
Parameter:
TIMER: timer serial number is named with xxx which are numbers(0~127)
Output:
W: coil output. W=1 when the counter reaches the preset value.
Note 1: The system automatically check the counter's sequence number range. An alarm occurs
when the serial number is repetitive or exceeds its range.
Note 2: After the ladder is upgraded. the current value of the counter is cleared.
To get reliable counter counting, reset the counter by the pulse signal before counting.
5.13 DEC ( Binary Decode)

Function:
DEC can decode binary code data. Outputs 1 when the eight-digit BCD signal is
equal to a specified number, and 0 when not. It is mainly used to decode M or T
function.
Format:
Fig. 5-15-1
Control condition:
ACT=0 : resets all the output data bit.
ACT=1 : decode data. Results of processing is set in the output data address.
Parameter:
Length : Set the size of code data to the 1st digit of the parameter.
0001 : code data is in binary format of 1 byte length.
0002 : code data is in binary format of 2 byte length. code data address.
S1 : Specifies an address at which code data is stored.
S2 : Number specification decode designation. Specifies the first of the 8 (1 byte) or
16 (2 bytes) continuous numbers to be decoded.
S3 : decode result address. Specifies an address where the decoded result shall be
output. A one-byte or two-byte area is necessary in the memory for the output.
Example:
Fig. 5-15-2
When ACT=1 and F10=8, R4=0000,0001 ;
When ACT=1 and F10=9, R4=0000,0010 ;
... ...
When ACT=1 and F10=15 , R4 =1000,0000 .
25
5.14 COD (Binary Code Conversion)

Function:
COD instruction automatically creates a table with corresponding size used for user
inputting
conversion table data when it inputs the data capacity. Each table has 10 lattices and if
it is not
divided by 10, count the lattices by its quotient adding 1, but its capacity data does not
change.
Format:
Fig.5-16-1
Table 5-16-1
S1 0 1 2 ...... 9
S2 XXX YYY AAA ......
S1 10 11 12 ...... N-1
S2 ...... ...... ...... ...... UUU
Control conditions:
Reset (RST):
RST=0: do not reset.
RST=1: reset error output W.
Activate instruction (ACT):
ACT＝0: do not execute COD.
ACT＝1: execute COD. Take value of “Conversion input data address(S1)” as
the table number of conversion table, take out a corresponding one version data which
corresponds to the table number from the conversion table, output the output address
used for the conversion data (S2).
Conversion Table Conversion
Conversion Table No. Conversion data Output data
1 YYY
input data 0 XXX address(S2)
address 1 YYY
2 AAA
...... ......
N-1 UUU
Fig. 5-16-2
Parameter:
Length1 : designates binary numerical size in the conversion table.
1 : Numerical data is binary 1-byte data.
2 : Numerical data is binary 2-byte data.
26
Length2 : Capacity of conversion table data. 100 data can be made. 100 bytes when
designating 1 byte format, and 100 words when 2 byte format. All number is at most
512 bytes in COD conversion table.
S1 : Data in the conversion data table can be taken out by specifying the table number.
The address specifying the table number is called conversion input data address, and
1-byte memory is required from the specified address.
S2 : S2：Conversion data output address. Memory of the byte length specified in the
format designation is necessary from the specified address.
Output: If t here are an y abnormality when executing the C ODB instruction, W=1
Note:Size of the conversion data table is maximum 100. This conversion data table is
programmed between the parameter conversion data output address of this instruction and the
error output (W).
5.15 COM (Common Line Control)

Function:
This function can be used for specifying the number of coil till the common end
code COME. If the common line end instruction is not specified, the system will
alarm.
Format:
Fig. 5-17-1
Control condition:
ACT=0: The specified number of coils or the coils within the region specified
are unconditionally turned off (WW=0).
ACT=1: it is thee same with COM which is not executed.
Note 1: In the range specified with a COM instruction, no additional COM instruction can be
specified.
Note 2: The coil for WRT.NOT in the range specified with a COM instruction is singly set to 1
when COM ACT=0.
Note 3: Do not use JMPB,END, END2, CALL, CALLU, LBL,SSP,SPE, COM, COM between
COM and COME, otherwise, an alarm occurs.
27
5.16 COME (Common Line Control End )

Function:
The instruction can be used to specify the control range of the common control line
instruction (COM).This instruction cannot be used alone.It must be used together with
COM instruction.
Format:
Fig.5-18-1
5.17 ROT (Binary Rotation Control)

Function:
Controls rotors, such as tool post, rotary table, etc., and it is used for the following
functions.
1. Selection of the rotation direction via the shorter path.
2. Calculation of the number of steps between the current position and the goal
position; calculation of the position on position before the goal to the number o f steps
up to one position before the goal.
3. To calculate the position number just before the target position or the steps to the
position just before the target position.
Format:
Fig. 5-19-1
Control conditions:
Specify the starting number of the rotor(CN0):
CNO=0: begins the number of the position of the rotor with 0.
CNO=1: begins the number of the position of the rotor with 1.
Select the rotation direction via the shorter path or not: (DIR):
DIR=0: no direction is selected. The direction of rotation is only forward.
DIR=1: selected. The direction of rotation is forward/backward.
Specify the operating conditions (POS):
POS=0: calculate the goal position.
POS=1: calculates the position one position before the goal position.
28
Specify the position or the number of steps(INC):
INC=0: calculates the number of the position. If the position one position before
the goal position is to be calculated, specify INC=0 and POS=1.
INC=1: calculates the number of steps. If the difference between the current
position and the goal position is to be calculated, specify INC=1 and POS=0.
Execution instruction (ACT):
ACT= 0: the ROT instruction is not executed. W does not change.
ACT＝1:executed. Normally, set ACT=0. If the operation results are required,set
ACT=1.
Parameter:
S1: Specify the rotor indexing number.
S2: Specify the address storing the current position.
S3: Specify the address storing the goal position(or instruction value), for example the
address storing the CNC output T code.
S4: Calculate the number of steps for the rotor to rotate, the number of steps up to the
position one position before, or the position before the goal. When the calculating
result is to be used, always check that if ACT=1.
Output:
W: The direction of rotation for control of rotation via the shorter path is output to W.
When W=0, the direction is forward (FOR) when 1, reverse (REV). The definition of
FOR and REV is shown in the following figure. If the number given to the rotor is
ascending, the rotation is FOR; if descending, REV. The address of W can be
determined arbitrarily. When, however, the result of W is to be used, always check
that ACT=1.
Example: Rotor rotation direction:
Fig. 5-19-2
29
Fig. 5-19-3
Perform the short path rotation, and calculate the position number of previous one
position of goal position.
Current position number S2=1, position number of rotation graduation S1 ＝ 12,
CNO=1, DIR=1 POS=1, I NC=0:
When S3=10 goal position is A, and ACT=1, S4＝11, W＝1.
When S3=8 goal position is B, and ACT=1, S4＝9, W＝1.
When S3=5 goal position is C, and ACT=1, S4＝4, W＝0.
When S3= 3 goal position is D, and ACT=1, S4＝2,W＝0.
5.18 SFT (Shift Register)

Function:
This instruction can each time shift a byte data (8 bits) by a bits number set by a
Parameter, For the circular shifting, each overflowing "1" will be added reversely, i.e.
If the highest bit "1" is overflowed by the left shifting, so the lowest bit will be filled
b y "1", vice versa.
Format:
Fig. 5-20-1
Control conditions:
Shift direction specification (DIR)
DIR=0: Left shift
DIR=1: Right shift
Condition specification (CONT)
CONT=0: do not cycle shift
CONT=1: cycle shift
30
Reset (RST)
The shifted out data(W=1) is reset (W=0).
RST=0: W is not reset.
RST=1: W is reset (W=0).
Actuation signal (ACT)
ACT=0: do not execute SFT instruction.
ACT=1:shifting processing is done when ACT=1. For shifting one bit only,
execute an
instruction when ACT=1, and then, set ACT to 0.
Parameter:
S1: set the big shift data address which consists of a storage area with one byte.
Length: a 4-digit number, its definition is shown below:
Fig. 5-20-2
L: range: 0~8.
A : bit parameter. A=0: When ACT=1 is shifting, the shift period is one bit.
A=1: ACT is taken as a pulse signal, it is 1 from 0, shift one bit.
Output:
W : W=0: “1” was not shifted out because of the shift operation.
W=1: “1” was shifted out because of the shift operation.
5.19 DIFU (Rising Edge Check)

Function:
The DIFU instruction sets the output signal to 1 for one scanning cycle on a rising
edge of the
input signal.
Format:
Fig. 5-21-1
Control condition:
Input signal: On a rising edge(0 -> 1)of the input signal, the output signal is set to 1.
Output signal: The output signal level remains at 1 for one scanning cycle of the
ladder level
where this functional instruction is operating.
Parameter: Rising edge number
Parameter: L : rising edge number, range 0~255. Another DIFU instruction or DIFD
31
instruction , in the ladder uses the same number, an alarm occurs.
Operation:
Fig. 5-21-2
The system will check the sequence number of the rising edge automatically, when
the number exceeds the range or the number is duplicated, an alarm occurs.
5.20 DIFD (Falling Edge Check)

Function:
The DIFD instruction set the output signal to 1 for one scanning period on a falling
edge of the input signal.
Format:
Fig. 5-22-1
Control conditions:
Input signal: on a falling edge（1 -> 0）of the input signal, the output signal is set to 1.
Output signal: the output signal level remains at 1 for one scanning period of the
ladder level where this functional instruction is operating.
Parameter:
L : rising edge number, range 0~255. Another DIFU instruction or DIFD instruction in
the ladder uses the same number, the system will alarm.
Operation
Fig. 5-22-2
The system checks the sequence number of the falling edge automatically, when the
number exceeds the range or the number is duplicated, alarm occurs.
5.21 COMP (Binary Comparison)

Function:
Compares binary values. Specifies enough byte to store the input data and the
comparison data in the memory.
32
Format:
Fig. 5-23-1
Control conditions:
ACT＝0: The COMP instruction is not executed. W does not alter.
ACT＝1: The COMP instruction is executed.
Parameter:
Length: specification format( constant or address) and data length(1 or 2 bytes) for the
input data.
Fig. 5-23-2
S1, S2: content of comparison source 1 and comparison source 2. It can be
constant and also be address number.
Address number: R, X, Y, F, G, K, A, D, T, C.
Output:
W=0: input data>comparison data
W=1: input data ≤comparison data
5.22 COIN (Coincidence Check)

Function:
Check whether the input value and comparison value coincide.
Format:
Fig. 5-24-1
Control conditions:
ACT＝0 ,the COIN instruction is not executed. W does not change.
ACT＝1 ,the COIN instruction is executed.
Parameter:
Length: specification format(constant or address) and data length(1 or 2 bytes)for
input data.
33
Fig. 5-24-2
S1 : The input data can be specified as either a constant or an address storing it.
S2 : Address storing of comparison data.
Output:
W : W=0: input value ≠comparison value
W=1: input value=comparison value
5.23 MOVN (Transfer of Data)

Function:
The MOVN instruction transfers data from source address and a specified binary data
to a
specified destination address.
Format:
Fig. 5-25-1
Control condition:
ACT＝0: No data is transferred.
ACT＝1: The byte of specified number is transferred.
Parameter:
Length : Transferred byte n umber.
S1 : Stating byte of address or constant of source data.
Selecting transfer format according to S1:
1.S1 is constant: if S2 is single byte address, S1 in byte unit is copied to address
corresponding to Length byte which takes S2 as the initial; if S2 is word unit, S2 in
word unit is copied to the address corresponding to Length word which takes S2 as
the initial.
2.S1 is address: S1 and S2 transmit the data in byte in spit if S1 and S2 address
classifications are matched.
S2 : Starting byte of destination address.
Example:
34
Fig. 5-25-2
1.When S1 is the constant ,5 , and S2 is R60, R60=00000101,R61=00000101
2.When S1 is the constant ,5 , and S2 is D60, D60=5, D6 1=5.
3.When S1 is the address , D50 , and S2 is D60, D60=50
W=1, the specified number byte is delivered.
W=0, no data be delivered.
If it detects that it exceeds the range of parameter type in transferring , an alarm
occurs.
5.24 MOVB (Transfer of One Byte)

Function:
The MOVB instruction transfer one-byte data from a specified source address to a
specified
destination address.
Format:
Fig. 5-26-1
Control conditions:
ACT＝0, No data is transferred.
ACT＝1, one-byte data is transferred.
Parameter:
S1: source address or constant.
when S2 is a single-byte address, S1 with byte value is copied to S2 address; when
S2 is a word address, S1 with byte value is copied to S2 lower-byte address.
S2：destination address.
5.25 MOVW（Transfer of Two- Byte）

Function:
The MOVB instruction transfer two-byte data from a specified source address to a
specified
destination address.
Format:
Fig. 5-27-1
Control conditions:
35
ACT＝0，no data is transferred.
ACT＝1，two-byte is transferred.
Parameter:
S1 ：source address or constant.
S2 ：destination address.
5.26 XMOV（Binary Index Modifier Data Transfer）

Function:
This function instruction instructs reading and rewriting of data in the data table.
Number of data (table capacity) in the data table can be specified by specifying the
address. In PLC run, perform the data table according to the user setting.
Format:
Fig. 5-28-1
Control conditions:
Read, write designation（RW）
RW=0：read data from data table.
RW=1：write data to data table.
Reset（RST）
RST=0： reset release.
RST=1： reset W=0.
Activation code(ACT)
ACT＝0 ：do not execute XMOV，and there is no change in W.
ACT＝1 ：execute XMOV code.
Parameter:
Length ： specifies the transferred data length.
1：1-byte long data.
2：2-byte long data
S1 ： data capacity’s stored address of the data table. The address is used to store
the data
table’s data capacity. Its occupied byte quantity meets the length specified by Length,
and the valid range of data is determined by the byte length specified by Length1
format.
1-byte length：1 to 512.
2-byte length：1 to 256. namely 256×2＝512 bytes，which is the PLC data table’s
capacity.
S2 :set head address in the data table. The memory area of data table (byte length)
36
X number
of data table. The table head address must be the value set in D data table.
S3 : Input/output data address. In case of reading, set the address of memory which
stores a reading result. In case of the writing, set the address of the memory which
stores a writing result, its occupied byte number meets the setting of Length format.
Limit the address to D register.
S4 ： Index storage address. It is used to read or write store an index value. Its
occupied byte number meets the designation. When the set index address is m ore
than the data stored in S1, error output W=1.
Actual transmission address=head address +index value ， index value is 0 ～
(S1-1)，the actual transmission address cannot exceed the data table.
Output:
In the case where the index value exceeds the value set in S1, W=1，the reading or
writing of the data table isn’t executed.
W=0，no error.
W=1，error found.
5.27 DSCH ( Binary Data Search）

Function:
The DSCH instruction is used to search the binary data in data table. The number of
data (table capacity) in the data table can be specified by specifying the address. Thus
allowing change in table capacity even after writing the sequence program in the
ROM.
Format:
Fig. 5-29-1
Control conditions:
Check repetition（REP）
REP=0：Execute the DSCH instruction, search begins from the head address, and the
repetition will be omitted, the search stops when the target data is found in the first
time, and output its address. If the searched data is not found, W=1.
REP=1：Execute the DSCH instruction, if the searched data is not found or is two （or
more than two）, W=1.
Reset（RST）RST=0：Release reset. RST=1：Reset. W=0.
Activation instruction (ACT):
ACT＝0 : Do not execute DSCH instruction, W does not change.
37
ACT ＝ 1 : Execute DSCH instruction. If the search data is found, table number
where the data is stored will be output. If the search data is not found, W be comes 1.
Parameter:
Length ：Specifies data length 1：1-byte long data.
2：2-byte long data.
S1 ：Storage address of number of data in data table. This address requires memory
of number of byte according to the format designation. Number of data in the table is
n+1(head number in the table is 0 and the last number is n).
S2 ： Data table head address.
S3 ： Search data input address.
S4 ： Search result output address. Actual transmission address=head address
+index value，index value is 0～(S1-1)，the actual transmission address cannot exceed
the data table.
After searching, if search data is found, the table number where the data is stored
will be output. The searched table number is output in this search result output
address. This address requires memory of number of byte according to the format
designation.
Output:
W=0，Search data found.
W=1，Search data not found.
5.28 ADD（Binary Addition）

Function:
This instruction performs binary addition between 1-, 2-byte data. In the operation
result register, operation data is set besides the numerical data representing the
operation results. The required number of bytes is necessary to store each Augean, the
added, and the operation output data.
Format:
Fig. 5-30-1
Control conditions:
Reset (RST):
RST=0： Release reset.
RST=1： Reset. W=0.
Activation instruction (ACT)：
ACT＝0 ：Do not execute ADD. W does not changed.
ACT＝1 ：Execute ADD.
Parameter:
Length: Specifies data length(1 or 2 bytes) and the format for the addend(constant
or address).
38
Fig. 5-30-2
S1 ： Address containing the augend
S2 ： Length specification determines the format of the addend.
S3 ： Specify the address to contain the result of output operation.
Output:
W=0： Operation correct.
W=1： Operation incorrect.
When W=1, the result of addition exceeds the specified data length.
5.29 SUB（Binary Subtraction）

Function:
This instruction executes the subtraction operation in the binary format of 1 or 2
byte s. In the operation result register, operation data is set besides the numerical data
representing the operation. A required number of bytes is necessary to st ore the
subtrahend, and the result.
Format:
Fig. 5-31-1
Control conditions:
Reset (RST)：
RST= 0：Release reset.
RST= 1： Reset. W=0. Activation instruction (ACT)：
ACT＝0 ： Do not execute SUB. W does not change.
ACT＝ 1 ： Execute SUB.
Parameter:
Length :Specifies data length(1 or 2 bytes) and the format for the
subtrahend(constant or address).
39
Fig. 5-31-2
S1 ： Address containing the minuend.
S2 ： Specification determines the Length.
S3 ： Specifies the a ddress to contain the result of operation.
Output:
W=0 ： Operation correct.
W=1 ： Operation incorrect.
When W =1, the result of subtraction exceeds the specified data length.
5.30 ANDF（Functional And）

Function:
The ANDF instruction ANDFs the contents of address A with a constant (or the
contents of ad dress B), and stores the result at address C.
Format:
Fig. 5-32-1
Control conditions:
ACT＝0 ： The ANDF instruction is not executed.
ACT＝1 ： The AND F instruction is execute d.
Parameter:
Length ：Specify a data length (1 or 2 bytes), and an input data format (constant or
address
specification).
Fig. 5-32-2
S1 ：Input data to be ANDed. The data that is held starting at this address and
has the data
length specified in Length format specification is treated as input data.
40
S2 ： Input data to be ANDed with. When address specification is selected in
format
specification, the data that is held starting at this address and has the data length
specified in Length format specification is treated as input data.
S3 ： Address used to store the result of an ANDF operation. The result of and
ANDF operation is stored starting at this address, and has the data length specified in
Length format specification.
Example:
When address A and address B hold the following data:
Addres 1 1 1 0 0 0 1 1
sA
Addres 0 1 0 1 0 1 0 1
sB
The result of the ANDF operation is as follows:

Addres 0 1 0 0 0 0 0 1
sC
5.31 ORF（Functional OR）

Function:
The ORF instruction ORFs the contents of address A with a constant (or the
contents of address B), and stores the result at address C.
Format:
Fig. 5-33-1
Control conditions:
ACT＝0 ： The ORF instruction is not executed.
ACT＝1 ： The ORF instruction is executed.
Fig. 5-33-2
Parameter:
Length: Specify a data length(1 or 2 bytes), and an input data format(constant
or address specification).
S1 : Specify the input data t o ORed. The data that is held starting at this
41
address and has the data length specified in Length format specification is treated as
input data.
S2 : Input data to be OR ed with. When address specification is selected in
format
specification, the data that is held starting at t his address and has the data
length
specified in Length for mat specification is treated as input data.
S3: Ad dress used to store the result of an ORF operation. Result of an ORF
operation is stored star ting at this address, and has the data length specified in format
specification.
Example:
Address A 1 1 1 0 0 0 1 1
Addres 0 1 0 1 0 1 0 1
sB

Addres 1 1 1 1 0 1 1 1
sC
5.32 NOT（Logical Not）

Function:
The NOT instruction inverts each bit of the contents of address A, and stores the
result at address B.
Format:
Fig. 5-34-1
Control condition:
ACT＝0: The NOT instruction is not executed.
ACT＝1: The NOT instruction is executed.
Parameter:
Length ：Specifies a data length (1 or 2 bytes).
42
Fig. 5-34-2
S1 ：Input data to be inverted bit by bit. The data that is held starting at this
address an d has the data length specified in Length format specification is treated as
input data.
S2 ： Address used to output the result of a NOT operation. The result of a
NOT operation is stored starting at this address. An d has the data length specified in
Length format specification.
Example:
When address A holds the following data:
Address A 1 1 1 0 0 0 1 1
The result of the NOT operation is as follows:

Address B 0 0 0 1 1 1 0 0
43
5.33 EOR（Exclusive OR）

Function:
The EOR instruction exclusive-ORs the contents of address A with a constant (or
the contents of address B), and stores the result at address C.
Format:
Fig. 5-35-1
Control conditions:
ACT＝0 ： The EOR instruction is not executed.
ACT＝1 ： The EOR instruction is executed.
Parameter:
Length ：Specify a data length (1 or 2 bytes) and an input data format(constant
or address specification).
Fig. 5-35-2
S1： Input data to be exclusive-ORed. The data that is held starting at this address
and has the data length specified in Length format specification is treated as input
data.
S2： Input data to be exclusive-ORed with. When address specification is selected
report that specification, the data that is held starting at this address and has the data
length specified in Length format specification is treated as input data.
S3： Address used to store the result of an exclusive EOR operation. The result of
an exclusive EOR operation is stored starting at this address, and has the data length
specified in Length format specification.
Example:
Address A 1 1 1 0 0 0 1 1
Addres 0 1 0 1 0 1 0 1
sB

Addres 1 0 1 1 0 1 1 0
sC
44
Chapter 6 Ladder Writing Limit

1. Sequence program must have END1 and END2 which are taken as the end
marks of 1st level and 2nd level sequence part, and END1 must be before END2.
2. They only support the parallel output and do not support the multi-level output.
3. The result output address in all basic instructions and output function instruction
are not set the following addresses:
1）Counter preset address DC, timer preset address DT.
2）K0~K5 address are occupied by the system, and the user can’t define them.
3 ）G63, R510, R511 address are occupied by the system. and the user can ’t
define them.
4）X, F address on IO input window.
4. Such case like vertical line overhanging, node disconnected, horizontal through
line paralleling to the node network will result in the nodes or network that can' t be
executed, so alarm will be issued by the system.
5. Star network, in which there is no direct connection between the vertical lines of
different lines in a column, and a line in the middle isn't jointed with a vertical line.
So alarm will be issued because the case can't be processed by the system.
6. The upward convex is not allowed in the network. That is there is a parallel
network above he nodes of a line, and no line can be connected to this network. So
alarm will be issued
The followings are the phrasing error, and an alarm occurs.
Fig. 6-1
45
Chapter 7 PLC Window Display

7.1 Automatic Operation When PLC Power ON
PLC starts after power on: it will make use of R510.0 to conduct the net contain
it during the first period, and then set R510.0 to “0” which can't be output, the value
of the keep relay gets from the PLC last output before stop running.
Note: The keys during < > are the panel; the ones in【】are the right menu title; reports there
is the sub-menu in the menu; all operations in PCL are executed during MDI mode and only
view and search can be executed during other modes.
7.2 INFO Window Display

7.2.1 PLC INFO Window
1. Press PLC key on panel /F1 Rapid Function key on after press PLC key to
enter PLC info window as Fig.7-1 display
Fig. 7-2-1
2.Press “Page Down” on PLC info window, it will show as following:
Fig. 7-2-2
46
(1) When the system is turned on, current running plc ladder is set by parameter.
After the system determines to load some ladder which is running ( the operation
maybe appear the danger, it is enabled after the system restarts). If the format is
incorrect, the ladder is deleted to recreated, and the user needs to specify the running
ladder No. carefully. Names of all ladder files must be with “ladderXX.grp” (XX is
the serial number) , otherwise, the system does not identify the files. The file format is
determined by the system, and the user cannot modify the file outside of the system,
otherwise, the file maybe be deleted or cannot be identified
(2) Selecting ladder. Move the cursor or input “LX” /
“LXX” （X/XX is number）
to specify the file name, the system checks whether “X”/“XX”is the known file
number after “Enter” is pressed, if the system has not checked it, it creates an ladder
with the name “ladder0X.grp” or “ladderXX.grp” . The system automatically
creates “END 1” and “END2” when the file is created, which can make the user
continuously operate the ladder file (it cannot be switched after the file is opened , and
the instruction list is always empty). To get safety, after one ladder is opened to
executed edit and when it is saved and an other file is opened, the system
automatically saves the current file. Before the system saves the file, it executes the
ladder syntax check. When the system finds the syntax errors, it does not save the
ladder diagram.
(3)The file head includes the basic information of file, such as row number, step
number. The step information is the new one when it is converted. The user can delete
the ladder which is not opened and is not running, which must be executed orderly.
After the user opens the ladder which is not running, the system stops refreshing the
ladder network in formation to avoid the mistake. The running ladder can execute
only the two operations including save and copy, in order that when the user copies
the file to other ladder files , and edits the currently running ladder, the user firstly
interrupts its running state. When the cursor stops in the background edit file the user
can press “Change” key to open Info to modify the file ground (including ladder
version number, adaptive machine tool, ladder maintain personnel).
7.2.2 PLCGRA Window
Press PLC/F2 Rapid Function key on PLC info window, it will show as
following:
47
Fig. 7-2-2-1
Contents and operations on PLCGRA window :
PLCGRA[l adder01]： current ladder name.
1/1173：current line position specified by the cursor during the ladder the cursor.
RUN: operation state o f ladder, including RUN /run, STOP/stop, DEB
UG/debug. Diagram: ladder program.
DATA: Display input data. Press <P>key, it will shift to sequence number.
Input：display the input data. Press key in the panel to view the input data.
MEA：Commentaries of element positioned by the cursor.
MDI mode: current ope ration mode
Press the Page Up/Page Down, four Direction keys to search, view and modify
the elements .
7.2.3 PLCPAR Window
Press PLC/F3 Rapid Function key on PLC info window, it can enter PLC
Parameter screen, as following shown:
Fig. 7-2-3-1
48
Contents and operations on PLCPAR window:
RUN ： operation state of ladder
ADDR： keep relay address
Bit0~Bit7 ： bit status of keep relay address
1：the address maintains the state before power OFF
0：the address resets to default state after power OFF
Input: display the input data.
MDI mode: current operation mode(note: the relative parameter of PLCPAR
can be modified only in MDI mode).
Press the Page Up/Page Down, four Direction keys to search, view and modify
the elements.
7.2.4 PLCDGN Window
Press PLC/F4 Rapid Function key on PLC info window, it can enter PLC
Diagnosis screen, as following shown:
Fig. 7-2-4-1
Contents and operations on PLCDGN window :
RUN：operation state of ladder.
ADDR：address of diagnosis number.
Bit0~Bit7：bit number state of diagnosis address.
1：the signal is connected；0：the signal is not connected. Input: display the input
data.
MDI mode: current operation mode.
Press the Page Up/Page Down, four Direction keys to search the corresponding
diagnosis number. Generally, only the searching can be operated in the window, the
I/O window of P LC enters t he signal debug mode only when the user gets the
authority to set K0.1 to 1. At the moment, the user can modify the X, Y signal.
7.2.5 PLC Trace Window
Press F4 Rapid Function key,and then press Right key on PLCDGN window,
and then press F3 rapid function key ,which can enter PLC Trace screen, as following
49
shown:
Fig. 7-2-5-1
The content and operation of the P LCTRA “SETTING” window
(1)Mode:
-- Periodic cycle: periodic sampling for each time.
-- Signal change: sampling for the change of current signal.
(2)Resolution:
Input the sampling resolution, the default value is the least resolution (8ms) , its
range is (8ms --1000ms).
The input value uses t he multiple of the 8ms.
(3) Time limit:
When the sampling mode is set to“periodic cycle ”, then display this parameter.
Input the performance time of the trace. The numerical range of the “periodic cycle”
is determined by the value of the “ resolution ” or the specified signal address
quantity, and its range is displayed at the right side.
(4) Frame limit:
When the sample m ode is set to “signal change”, then display this parameter.
Input the sampling quantity, and its range is displayed a t the right side.
(5) Stop condition:
- - without: Do not stop tracing.
- - Buffer area full: It stops tracing when the buffer area is full.
- - Signal trigger: It stops tracing by the signal trigger.
Trigger setting: This parameter is enabled when the “stop condition” is selected
to the “signal trigger”.
1. Address: The input signal address is regarded as trigger stopping. (R address
can not be
used for trigger stopping)
2. Mode; It determines that what kind trigger mode is used to stop tracing.
Rising edge: The tracing is automatically stopped by the rising edge of the trigger
signal.
50
Falling edge: The tracing is automatically stopped by the falling edge of the trigger
signal.
Any change: The tracing is automatically stopped by the rising or falling edge of
the trigger signal.
(6) Sampling condition: This parameter is enabled when the sampling mode is set
to “signal change”,which is determined the sampling condition.
- - Signal trigger: The specified mode changes when the signal specified by the
trigger address which is set by the sampling condition, collect the signal.
- - Any change: Any change occurs when the signal specified by the trigger address
which is set by the sampling condition.
Trigger setting: When the sampling mode is set to “signal change”, and then the
sampling condition is set to “signal trigger”, this parameter is enabled.
1. Address: The input signal address, instead of using the R address, is treated as
the sampling of the trigger signal.
2. Mode: The trigger mode inputs the specified trigger signal.
Rising edge: The rising edge sampling of the trigger signal specifies the signal
state.
Falling edge: The falling edge sampling of the trigger signal specifies the signal
state.
Any change: Specify the signal state by the rising or falling edge sampling of the
trigger signal.
Switch on: Sample the specified signal state when the trigger signal is switched on.
Switch off: Sample the specified signal state when the trigger signal is switched off.
(1)Sampling mode: Display the current sampling mode of the system.
(2)Period: Display the current sampling period of the system, that is, resolution
(3)Time: This parameter displays when the “ sampling mode ” selects the
“periodic cycle”.
-- Format display when tracing: the current timing is at the left side, and the max.
allowance timing is at the right side.
-- Format display when stopping: the most right side timing is placed at the right
side; the timing of trace stopping is placed at the middle side, and the max. allowance
timing is placed at the right side.
(4) Setting address: Move the cursor by the and , the signal
address that will be traced is inputted inside the , it can be trace d 15 signals at the
same time. Any address can be inputted. As for the R address, the previous 3 positions
can be inputted the address before 256; the 4t h and 5gh position can be inputted 2
addresses after 255.
(5) (S) start: The signal trace can be performed pressing <S> key on the panel
after the trace parameter is set correctly.
(T) Stop: Stop the signal trace after controlling the <T> key on the panel.
(K) Clear: the value under the cursor pressing the <K> key on the panel.
51
Chapter 8 PLC Programming Operation

8.1 General
Operations of GHPLC are completed in its corresponding window. All
modifying the ladder can be executed after getting the authority above the system
debugging level.
Operations are completed in two main windows:
1)PLC Ladder Graphic Window: Press the soft key [PLC] twice or press [PLC]
& [F2] to enter PLCGRA classification window as Fig.8-1-1 ： PLCGRA window
includes: basic codes, functional codes, instruction table and edit command.
Fig. 8-1-1
2)PLC Ladder Parameter Window: Press the soft key [PLC] or [F3] to enter
PLCPAR window as Fig8-1-2, PLCPAR window includes: KPAR, TMR, DATA, CTR,
MDEC.Modifying the parameter, PLC running control, entering I/O debug mode can
be executed after getting the authority above the system debugging level.
52
Fig. 8-1-2
8.2 Basic Code

Press [F1] key under Fig. 8-1-1 window to enter the basic instruction operation
window as Fig. 8-2-1.
Fig. 8-2-1
Basic codes are divided into 7 kinds of graph to display:
【】：norm ally open contact
【】： norm ally-closed contact
【 -( )- 】 : output coil
【—o( ) 】:output coil reverse
【—— 】: level conduct line
【 ......| 】: vertical conduct line
【】: delete vertical conduct line
Auxiliary soft key:
【】： Page up page
【】： Page down page

【Return 】：return to the previous menu
8.3 Ladder Operation Explanation

Adding an element: position the cursor to the required position, press the
corresponding menu to input the element name, press <EOB> to confirm the addition
after it is displayed behind the data. If the current position has element, the new
element replaces the previous one.
Inserting an element: position the cursor to the required, press <INSERT> to
insert an empty position, and then add the new element as the above method. The
cursor can insert orderly.
Deleting an element: press to delete the current element
Adding a vertical conductive line: press 【】soft key to add one vertical
53
conductive line under the lower-right of current cursor position.
Deleting a vertical conductive line: press 【】 to delete one vertical
conductive line under the lower-right of current cursor position.
Adding a horizontal conductive line: press 【 — — 】 to add one horizontal
conductive line before the cursor position, if the current position has element, the
horizontal conductive line replace the element.
Inserting a line: position the cursor to the any line of target line, press , and
then press , insert the blank line at the place above of the specified line by cursor, and
the sequence line will orderly move down one line.
Deleting a line: position the cursor to the target line, press , and then press to
delete the current line, and the sequence line will orderly move up one line.
Deleting a block: position the cursor to the initial position which will be deleted,
Input the address number of target block’s coil, and last press <Delete>
Search: directly input the required element name, press【】 to search up
and press 【】to search down after the data on screen is displayed
Ladder programming example:
1.Position the cursor to the initial position of programming, press 【 -| |- 】 soft
key and there is norm ally-open contact symbol at the cursor position, directly input
the element name X0.5 and press <EOB> and X000.5 appears at the current cursor
position.
2.Right move the cursor, press 【 -|/|- 】 , and there is there is normally-open
contact symbol at the cursor position, directly input the element name F021.3 and
press < EOB> and F021.3 appears at the current cursor position.
3.Position the cursor to the initial position of next line, press【 -| |- 】soft key,
there is there is norm ally-open contact symbol at the cursor position, directly input
the element name G008.4 and press <EOB> and G008.4 appears at the current
cursor position.Press【 -|/|- 】, and there is there is normally-open contact symbol at
the cursor position, directly input the element name F001.1 and press < EOB> and
F001.1 appears at the current cursor position.
4.Right move the cursor, press 【——】, and draw a horizontal conductive line at
the current cursor position.
5.Move up the cursor, press 【】,and draw a vertical conductive line at
right-down position of current cursor.
6.Press 【 — ( ) 】 an the system automatic create the output coil, namely the
necessary horizontal conductive line. Directly input the element name G8.4, press
<EOB>and G008.4 appears at the current cursor position.
The programmed ladder is as Fig. 2-3-1:
Fig. 2-3-1 Ladder example

54
Note: The green element in the ladder is turned on no matter that it is normally-open and
normally-closed or outputs the coil, and the white indicates it is turned off (owing to the
printing, the dark stands it i s turned off, and the light stands it is turned on.)
8.4 Function Code

Press【FUNC】in Fig. 8-1-1 to enter the function instruction operation window as Fig.
8-4-1.
Fig. 8-4-1
There are 35 PLC function instructions in the function instruction list. For the
format and use of function instruction, see Programming, and the operation compiling
of functional codes are consistent with those of Section 2.3 Ladder Operation.
8.5 Instruction List

Press【PLCINS】in Fig. 8-1-1 to enter the function instruction operation window
as Fig. 8-5-1.
Fig. 8-5-1
Inserting a line: position the cursor to the any line of target line, press <Insert>,
55
insert the blank line at the place above of the specified line by cursor, and the
sequence line will orderly move down one line.
Deleting a line: position the cursor to the target line, press <Delete> , and then
press to delete the current line, and the sequence line will orderly move up one line.
8.6 PLC Run/STOP

【STOP】: PLC Stop
【RUN】: PLC Run
8.7 PLC Operation Step

PLC operation steps:
1. Press<Setting> key and input the machine manufacturer level password in
【PASSWORD】window.
2. press<PLC>key, then press 【KPAR】in 【PLCPAR】 window to enter the
viewing and setting window of keep relay, operate PLC by modifying the related bit
of K000, K001. (Example: setting K000.7 to 1 can modify the ladder after saving).
see Appendix K INSTRUCTION List in chapter four Connection for the definition of
related bit
3. In 【PLCGRA】window, press 【INSTRUCTION】to press【STOP】, the system
stops the running ladder( if the modified ladder is not the current, the step can be
omitted).
4. In 【PLCGRA】 window, complete PLC programming by executing 【B. INST】,
【FUNCTION INST】【 , EDIT INST】 etc . Press <SAVE>key, the data field prompts
“ Ladder Saved!”, it means the saving is successful. The corresponding PLC
alarms during saving when PLC is mistaken, please check the PLC program.
5. In 【 PLCGRA 】 window, press <CHANGE> on the panel then the data
field will prompt Ⅱ “CHANGING……”, and prompts “CHANGE
SUCCEEDED!” after the change finishes.
6. In【PLCGRA】window, click <INSTRUCTION LIST>, then click
【DOWNLOAD】 , and the data column prompts "DOWNLOADING……", and
"DOWNLOAD SUCCEEDED!" after the download finishes. The ladder is changed
into instruction list and downloaded to CNC, then automatically operates.
56
Chapter 9 PLC Address, Parameter Setting

The addresses and parameters, such as the counter, timer, data list and
nonvolatile relay may be used in the PLC; the viewing and setting of these addresses
and parameter should be performed in the corresponding window. Press the
[ PLCPAR] soft key again in the PLCPAR window, then enter the PLC address and
parameter setting windows, refer to the Fig. 9-1, which includes the nonvolatile relay,
timer, data list, counter, F address corresponding with the M function. It is used for
checking and setting these addresses, parameters and data list. (User can set it after
the debugging password is input and gained an authority).
Fig. 9-1
9.1 Nonvolatile/Hold Relay

Press the [KPAR] soft key in the Fig. 9-1, then enter the checking and setting
windows of the nonvolatile replay, refer to the Fig. 9-1-1.
Fig. 9-1-1
The content and operation of the nonvolatile replay window:
57
ADDR: Nonvolatile relay address.
Bit0~Bit7: Bit number state of the nonvolatile replay address.
1: This address remain s the state before pow er off after t he power is turned off;
0: This address resets on default state after the power is turned off.
After modification, press <Download> key on the panel to download the set
value to the CNC run. After the save is successful, the system displays “ KPAR
downloading successful”; the system displays: “downloading fail” when the save
is incorrect; the “ illegal downloading parameter ” displays without downloading
conditions.
The search and positioning can be performed by Page-Up, Page-Down and four
direction keys on the panel; checking and modifying of the nonvolatile relay address
can be performed.
9.2 Timer
Press the [ TMR] soft key in the Fig. 9-1, the n enter the checking and setting
windows of the timer, refer to the Fig. 9-2-1.
Fig. 9-2-1
NO: Timer serial number; Do not change.
ADDR.: Timer address; Do not change.
CURT: Current value of the timer; Do not change.
SET: Presetting value of the timer; it can be changed after K000.0 (PLC
parameter modification permission) is set to 1.
value to the C NC run. After the save is successful, the system displays “ TMR
is incorrect; the “illegal downloading parameter” display s without downloading
conditions.
can be performed.
58
9.3 Data List

Press the [DATA] soft key in the Fig. 9-1, then enter the checking and setting
window of the data list, refer to the Fig. 9-3-1.
Fig. 9-3-1
The content and operation of the nonvolatile replay window:
ADDR: Data address,cannot alter.
DATA: Setting value of data table, can alter.
conditions.
can be performed.
9.4 Counter
Press the [CTR] soft key in the Fig. 9-1, then enter the checking and setting
window of the counter, refer to the Fig. 9-4-1.
59
Fig. 9-4-1
ADDR.: Counter address; Do not change.
CURT: Current value of the timer; Do not change.
SET: Presetting value of the timer; it can be changed after K000.0 (PLC
parameter modification permission) is set to 1.
conditions.
can be performed.
60
Chapter 10 Ladder Edit Software

10.1 Summary
At present, GH series CNC system supports the compilation software of the
configured GSK ladder diagram.
The compilation software of GH series ladder diagram is a ladder diagram editor
on the PC machine of the GH series CNC system, which mainly offers the functions
such as the edit, conversion, debugging and printing of the GH series ladder diagram.
This software can be used in the Windows 98, Windows Me, Windows 2000,
Windows XP and Windows 2003.
10.2 Software Introduction

10.2.1 Software Start
The compilation software of the GH ladder diagram is a green one without being
installed,which can run software directly by press Ladder_V2.0. Exe twice. The
Ladder01 file is the standard ladder diagram of the system. When the Ladder01
ladder diagram in the LadFile folder is opened in the software, the window is shown
below:
File Menu Standard Toolbar
User
Editing
Area
Function
Fig. 10-2-1
10.2.2 Function Introduction
 File menu
The file menu includes some program files, namely, the new, open and save,
which can be produced some functions, such as the performed ladder diagram file or
binary system file, printing, printing preview and printing setup and the recently
opened file list.
Note: In the“ladder diagram editing”dialog box, each volume of the“ladder diagram
61
version number”, “suitable machine” and “ultimate modifier”, can be indicated by English,
instead of Chinese, otherwise, the error may occur after transferring.
 Edit menu
The edit menu includes some functions such as the cutting, copy, pasting,
searching, conversion and editing etc.
 View menu
Control the display and concealing of the tool bar, state bar, output and
instruction list windows.
 Window menu
Control the selection and layout of each window.
10.3 Software Operation

10.3.1Toolbar
There are two toolbar of the main view frame, which are related with the ladder
diagram compilation.
10.3.1.1 Main Toolbar
New ladder diagram file
Open the ladder diagram file
Save the ladder diagram file
Cut the selected content to the clipboard
Copy the selected content to the clipboard
Paste content from the clipboard
Ladder diagram conversion
Component search
Print the ladder
About the dialog box

10.3.1.2 Editing Toolbar
Insert the normally opened contact

62
Insert the normally closed contact
Insert the horizontal break-over line
Insert the vertical break-over line (place at lower right corner of cursor)
Delete single cell or horizontal break-over line
Delete the vertical break-over line at lower right corner of component
Insert the in put coil
Insert the output coil reverse
Function code button: There are two methods in Edit function code:
1. Pop up the drawing menu by click the small arrow at the right, and then select
the function codes.
Fig. 10-3-1-2-1
2. Or click the button icon, set the function code in the function code selection
dialog.
63
Fig. 10-3-2-1-2
10.3.2 Selecting a Figure
In the editing view of the ladder diagram, the black rectangle shadow means
cursor, click the left key of the mouse in the figure editing area between two bus
cables, and select the position where the figure unit needs to be edited. Refer to the
following figure:
Fig.10-3-2-1
When the b lock is selected, press the mouse left key at the beginning position of
the block, then drag to the end. The selected area indicates by the rectangle with
dotted line before re leasing the left key.
Fig. 10-3-2-2
The inverted color of t he whole ladder diagram after releasing, that is, the ladder
diagram within this rage is selected, and the next operation can be perform ed. For
example, cutting, deletion and copy etc..
Fig. 10-3-2-3
64
10.3.3 Editing Figure
10.3.3.1 Cutting
There are three ways for carrying out this operation after the ladder diagram area
to be edited is selected:
1. Select the cutting after springing the environment menu by clicking the right
key of the mouse;
2.Select the Edit [Alt+E]--- Cutting [T] of the main menu;
3.Shortcut key [Ctrl+X].
The cut content is placed to the clipboard, which is copied to the ladder diagram
by t he paste operation.
10.3.3.2 Copy
There are three ways for carrying out this operation aft er the ladder diagram area
to be copied is selected:
1. Select the copy after springing out the environment menu by clicking the right
key of the mouse;
2.Select the Edit [Alt+E]--- Copy [C] of the ma in menu;
3.Shortcut key [Ctrl+C ].
The select ed content after copying is put to the clipboard, which is copied to the
ladder diagram by the paste operation.
10.3.3.3 Pasting
to be pasted is selected:
1.Select the pasting after springing out the environment menu by clicking the
right key of the mouse;
2.Select the Edit [Alt+E]--- Pasting [P] of the main menu;
3.Shortcut key [Ctrl+V].
10.3.3.4 Deletion
to be deleted is selected:
1.Select the basis code ---- Deletion node after springing out the environment
menu by clicking the right key of the mouse once;
2.Click the [Deletion node] button on the editing bar;
3.Shortcut key [Delete];
10.3.3.5 Insertion Line
There are three ways for carrying out this operation after moving the cursor to
the position to be inserted the ladder diagram line:
1.Select the insert after springing out the environment menu by clicking the right
key of the mouse;
2.Select the Edit [Alt+E]---Insertion line [I] of the main menu;
3.Shortcut key [Insert];
10.3.3.6 Deletion Line
There are three ways for carrying out this operation after moving the cursor to
the position to be deleted the ladder diagram line:
65
1.Select the insert after springing out the environment menu by clicking the right
key of the mouse;
2.Select the Edit [Alt+E]--- Deletion line [D] of the main menu;
3.Shortcut key [Ctrl+Delete];
10.3.3.7 Conversion
There are three ways for carrying out this operation after the ladder diagram of
the current editing window is converted into the instruction list program:
1.Select the Edit [Alt+E]--- Conversion [V] of the main menu;
2.Click once the [Ladder diagram conversion button on the editing bar;
3.Shortcut key [F7];
10.3.4 Ladder Diagram Note
10.3.4.1 The Line Note of the Ladder Diagram
Click the left key of the mouse twice out of the bus area at the ladder diagram
right; input the notes in the editing frame.
Fig. 10-3-4-1-1
10.3.4.2 Notes of the Ladder Diagram’s Component
There are two ways for carrying out this operation after moving the cursor to the
position to be modified the ladder diagram component:
1. Click the right key of the mouse after the component is selected; select the
modified notes [M] in the springing environment menu;
Fig. 10-3-4-2-1
66
2. Select the edit [Alt+ E]----Note modification [ M] of the main menu.
Fig. 10-3-4-2-2
3. Shortcut key [Ctrl+T].
Input the notes in the springing dialog box; save it by clicking the OK button.
Fig.10-3-4-2-3
The notes saved will be display ed the output window under the screen when the
component is selected each time, refer to the following figure:
Fig. 10-3-4-2-4
10.3.5 Export
The ladder diagram file should be converted w hen it is edited and saved, which
can be generated the performed file after converting, and then transfer to the CNC
using the serial -port communication
software or U disk that it is performed by the PLC from the CNC system.
67
Appendix I IO Defines of GH-1000TC

1.1 Input X Address_CN61 Plug(Standard Ladder)
Pin Add. Symbol Explanation
21-24 0V Power 0V_Power
18-20 Null Null Null
25-28
1 X0.0 SAGT Detecting Input_Protective Door
2 X0.1 SP External Pause
3 X0.2 DIQP Control Input_Chuck
4 X0.3 DECX Input_X-Axis homing Switch
5 X0.4 DITW Control Input_Tailstock
6 X0.5 ESP Emergency Stop
7 X0.6 LIMU Input_Cancel over-travel
8 X0.7 T05 Tool Position Bit5
12 X1.3 DECZ Input_Z-Axis homing Switch
13 X1.4 ST External Cycle Start
14 X1.5 M41I Position Input of 1st Gear
15 X1.6 M42I Position Input of 2nd Gear
Input Port
Male DB44
(CN61) 32 X2.3 DECY Input_Y-Axis homing Switch
33 X2.4 DEC4 Input_4th-Axis homing Switch
34 X2.5 DEC5 Input_5th Axis homing Switch
35 X2.6 TCP Turret Clamp Position Signal
36 X2.7 AEY/BDT Skip
37 X3.0 LMIX X-Limitation Input
38 X3.1 LMIY Y-Limitation Input
39 X3.2 LMIZ Z-Limitation Input
40 X3.3 WQPJ Position Input of Chuck Loose
41 X3.4 NQPJ Position Input of Chuck Tighten
42 X3.5 SKIP G31 SKIP
43 X3.6 AEX G36 Skip
44 X3.7 AEZ G37 Skip
68
1.2 X-Address on MDI Panel

Address is from X20 to X25, total is 6 words,which are corresponding to keys on
panel one by one. User cannot alter their defines.
Table of Address & Panel Keys
KEY Address KEY Address
EDIT X20.0 RAPID X23.0
AUTO X20.1 Z-FEED- X23.1
MDI X20.2 JOG X23.2
MACHINE ZERO X20.3 S.STOP X23.3
MPG X20.4 - X23.4
MANUAL X20.5 - X23.5
PROGRAM ZERO X20.6 - X23.6
Y-MPG/FEED+ X20.7 - X23.7
X-MPG/FEED+ X21.0 COOLING X24.0
4TH-FEED- X21.1 LUBRICATE X24.1
CS X21.2 User2 X24.2
S.CW X21.3 X1 X24.3
S.OVERRIDE+ X21.4 X10 X24.4
G00.OVERRIDE+ X21.5 X100 X24.5
F.OVERRIDE+ X21.6 X1000 X24.6
CYCLE START X21.7 4 MPG/FEED+
th
X24.7
SINGLE X22.0 X-FEED- X25.0
SKIP X22.1 Y-FEED- X25.1
MACHINE LOCK X22.2 T.CHANGE X25.2
M.S.T LOCK X22.3 S.CCW X25.3
DNC X22.4 S.OVERRIDE- X25.4
OPTIONAL STOP X22.5 G00.OVERRIDE- X25.5
User1 X22.6 F.OVERRIDE- X25.6
Z-MPG/FEED+ X22.7 FEED HOLD X25.7
69
1.3 Output Y-Address_CN62 Plug(Standard Ladder)

PIN ADD. Symbol Explanation
17-19 0V Power 0V_Power
26-28
20-25 +24V Power +24V_Power
1 Y0.0 COOL Coolant Output
2 Y0.1 M32 Lubricate Output
3 Y0.2 Remain
4 Y0.3 M03 Spindle-Clockwise Rotation
5 Y0.4 M04 Spindle-Counter Clockwise Rotation
6 Y0.5 M05 Spindle-Stop
7 Y0.6 SCLP Spindle Clamp
8 Y0.7 SPZD Spindle Brake
9 Y1.0 S1/M41 Spindle Mechanical Gear1 Output
13 Y1.4 DOQPJ Chuck Tighten Output
14 Y1.5 DOQPS Chuck Loose Output
15 Y1.6 TL+ Turret CW Rotation
16 Y1.7 TL- Turret CCW Rotation
29 Y2.0 TZD Turret Brake
30 Y2.1 INDXS Turret Pre-Indexing Coil Output
31 Y2.2 CLPY Yellow-Indicator
Output Port 32 Y2.3 CLPG Green-Indicator
Female DB44 33 Y2.4 CLPR Red-Indicator
CN61 Plug 34 Y2.5 DOTWJ Forward-Tailstock
35 Y2.6 DOTWS Backward-Tailstock
36 Y2.7 Remain
37 Y3.0 Remain
38 Y3.1 Remain
39 Y3.2 Remain
40 Y3.3 Remain
41 Y3.4 Remain
42 Y3.5 Remain
43 Y3.6 Remain
44 Y3.7 Remain
70
1.4 Y-Address on MDI Panel

Key Indicator Output Address Key Indicator Output Address
EDIT Indicator Y20.0 RAPID Indicator Y23.0
AUTO Indicator Y20.1 - Y23.1
MDI Indicator Y20.2 JOG Indicator Y23.2
MACHINE ZERO Indicator Y20.3 S.STOP Indicator Y23.3
MPG Indicator Y20.4 - Y23.4
MANUAL Indicator Y20.5 - Y23.5
PROGRAM ZERO Indicator Y20.6 - Y23.6
Y-MPG/FEED+ Indicator Y20.7 - Y23.7
X-MPG/FEED+ Indicator Y21.0 COOLING Indicator Y24.0
- Y21.1 LUBRICATING Indicator Y24.1
CS Indicator Y21.2 USER2 Indicator Y24.2
S.CW Indicator Y21.3 X1 Indicator Y24.3
- Y21.4 X10 Indicator Y24.4
CYCLE START Indicator Y21.7 4TH-MPG/FEED+ Indicator Y24.7
SINGLE Indicator Y22.0 X-FEED- Indicator Y25.0
SKIP Indicator Y22.1 Y-FEED- Indicator Y25.1
MACHINE LOCK Indicator Y22.2 T.CHANGE Indicator Y25.2
M>S.T LOCK Indicator Y22.3 S.CCW Indicator Y25.3
DNC Indicator Y22.4 - Y25.4
OPTIONAL STOP Indicator Y22.5 - Y25.5
USER1 Indicator Y22.6 - Y25.6
Z-MPG/FEED+ Indicator Y22.7 FEED.HOLD Indicator Y25.7
71
1.5 F Signal
F0000 OP SA STL SPL *** *** *** ***
F0008 Auto run
F0007 Servo ready
F0006 Cycle start alarm
F0005 Dwell alarm
F0004 System Run Remark
F0010 MA *** TAP ENB DEN SAR RST AL

F0018 CNC ready
F0016 Tapping
F0015 Spindle enable
F0014 allocation end
F0013 Spindle rev arrive
F0012 RESET
F0011 alarm
F0020 MDRN CUT MSTOP SRNMV THRD *** RPDO ***

F0028 Dry run
F0027 Cutting
F0026 optional STOP detection
F0025 Program start
F0024 Threading
F0022 Rapid cutting
F0030 *** MEDT MMEM MRMT MMDI MJ MH MINC

F0037 Memory edit select detection signal
F0036 Auto run select detection signal
F0035 DNC select decetion signal
F0034 MDI mode select decetion signal
F0033 JOG feeding detection
F0032 Handwheel feed detection signal
F0031 Increment feed detection
F0040 *** MPST MREF MAFL MSBK *** MMLK MBDT

F0047 The start point of return program detection signal
F0046 Manual return reference point decetion signal
F0045 MST lock decetion signal
F0044 Single block decetion signal
F0042 All axis machine lock decetion signal
F0041 Skip optional program decetion signal
72
F0070 *** *** *** *** TF SF *** MF
F0074 tool function strobe signal
F0073 spindle speed strobe signal
F0071 MST strobe signal
F0080 *** *** *** *** *** *** *** ENTF

F0081 Signal_Input Single Mode on POS Screen
F0090 DM00 DM01 DM02 DM30 *** *** *** ***

F0098 M00 decode signal
F0100 MB07 MB06 MB05 MB04 MB03 MB02 MB01 MB00

F0108 MST code MB07
F0107 MST code MB06
F0106 MST code MB05
F0105 MST code MB04
F0104 MST code MB03
F0103 MST code MB02
F0102 MST code MB01
F0101 MST code MB00
F0110 *** *** *** *** *** *** *** ***

F0111 (Y0006) M89I0_OUT
F0112 (Y0007) M89I1_OUT
F0113 (Y0008) M89I2_OUT
F0114 (Y0011) M89I3_OUT
F0115 (Y0012) M89I4_OUT
F0116 (Y0013) M89I5_OUT
F0117 (Y0014) M89I6_OUT
F0118 (Y0028) M89I7_OUT
F0120 *** *** *** *** *** *** *** ***

F0121 (Y0032) Chip Remove Output
F0122 (Y0033) Working Indicator
F0140 *** *** *** *** *** *** DRUN PDBG

F0141 PLC in debug mode
F0142 switching mode inhibit signal
F0150 *** *** *** EN5T EN4T ENY *** ***

73
F0155 5th axis select
F0154 4th axis select
F0153 Y axis select
F0180 AR07 AR06 AR05 AR04 AR03 AR02 AR01 AR00

F0181 spindle actual speed AR00

F0200 *** *** *** *** *** *** BCLP BUCLP

F0201 4TH axis index table unlock signal
F0202 4TH axis index table lock signal
F0210 *** MST MSP *** MESP *** *** ***

F0214 shield external links emergency stop
F0216 shield external links Dwell
F0217 shield external links Cycle start
F0220 SB07 SB06 SB05 SB04 SB03 SB02 SB01 SB00

F0228 spindle speed code signal SB07
74
F0260 TB07 TB06 TB05 TB04 TB03 TB02 TB01 TB00
F0268 tool function code signal TB07
F0270 Y signal output

F0280 X signal output high level select
F0290 X signal output low level select
F0300 R08O R07O R06O R05O R04O R03O R02O R01O

F0308 S12 bit code signal R08O
F0310 *** *** *** *** R12O R11O R10O R09O

F0320 X1000 X100 X10 X1 *** *** *** ***

F0328 step X1000 soft key
F0330 *** *** *** *** *** G88T G84T RTAP

F0331 Rigid tapping mode signal
F0332 G84 rigid tapping mode signal
F0333 G88 rigid tapping mode signal
F0340 SSTOP SCW Z- Z+ X- X+ *** ***

F0343 X+ soft key
75
F0344 X- soft key
F0345 Z+ soft key
F0346 Z- soft key
F0347 spindle forward soft key
F0348 spindle stop soft key
F0350 SCCW MSTOP AFLO BDTO SBKO MLKO DRNO QFAST

F0358 spindle anti revolution soft key
F0357 optional STOP soft key
F0356 MST lock soft key
F0355 Skip block soft key
F0354 single block soft key
F0353 MT lock soft key
F0352 Dry run soft key
F0351 rapid move soft key
F0360 S- S+ FAST- FAST+ *** *** FEED- FEED+

F0361 feed overrid increase soft key
F0362 feed overrid decrease soft key
F0365 rapid overrid increase soft key
F0366 rapid overrid decrease soft key
F0367 spindle overrid increase soft key
F0368 spindle overrid decrease soft key
F0370 *** *** *** ZP5 ZP4 ZP3 ZP2 ZP1

F0375 Return reference point end signal ZP5
F0380 *** *** *** MV5 MV4 MV3 MV2 MV1

F0385 axis move signal MV5
F0390 *** *** *** MVD5 MVD4 MVD3 MVD2 MVD1

F0395 axis move direction signal MVD5
76
F0400 *** *** *** ZRF5 ZRF4 ZRF3 ZRF2 ZRF1

F0405 Reference setup signal ZRF5
F0410 *** *** *** ZP15 ZP14 ZP13 ZP12 ZP11

F0411 X 1st reference return end signal
F0412 Z 1st reference return end signal
F0413 Y 1st reference return end signal
F0414 4TH 1st reference return end signal
F0420 *** *** *** PRO5 PRO4 PRO3 PRO2 PRO1

F0425 Return program zero point end signal PRO5
F0430 *** *** *** *** *** *** *** MSPHD

F0431 spindle JOG detection signal
F0440 *** *** *** SIMSPL *** *** FSCSL ***

F0442 CS contour control switching end signal
F0443 2nd spindle CS contour control switching end signal
F0445 Analog spindle valid
F0450 *** *** *** *** *** *** *** ***

F0460 *** *** *** *** *** *** *** ***
F0470 Total tool position number
F0478 tool position number 7 bit
77
F0490 *** *** *** *** *** *** *** ***
F0500 *** *** *** *** SYS4 SYS3 SYS2 SYS1
F0501 1000T system panel selection
F0502 1000T-V system panel selection
F0510 *** *** *** VAL5 VAL4 VALY VALZ VALX

F0515 5 direction select
F0513 Y direction select
F0512 Z direction select
F0511 X direction select
F0520 *** *** *** *** *** *** *** ***

F0530 *** *** *** *** *** *** *** ***
F0540 UO07 UO06 UO05 UO04 UO03 UO02 UO01 UO00
F0548 Macro output signal UO07

F0570 *** *** *** ZP25 ZP24 ZP23 ZP22 ZP21

F0571 X second ref. return end signal
F0572 Z second ref. return end signal
F0573 Y second ref. return end signal
F0574 4TH second ref. return end signal
F0575 5TH second ref. return end signal
78
F0580 *** *** *** ZP35 ZP34 ZP33 ZP32 ZP31
F0581 X third ref. return end signal
F0582 Z third ref. return end signal
F0583 Y third ref. return end signal
F0584 4TH third ref. return end
F0590 *** *** *** ZP45 ZP44 ZP43 ZP42 ZP41

F0591 X fourth ref. return end signal
F0592 Z fourth ref. return end signal
F0593 Y fourth ref. return end signal
F0594 4TH fourth ref. return end signal
F0595 5TH fourth ref. return end signal
F0600 *** *** *** *** *** *** *** TLIFE

F0601 The life of all tool in a group have arrived
F0610 *** *** *** *** *** *** ESEND ***

F0612 The required number of part arrived signal
79
1.6 G Signal
G0040 *** *** *** *** FIN *** *** ***
G0044 MST end signal
G0050 LEDT AFL *** LAXIS *** *** *** ***

G0058 Edit lock signal
G0057 MST lock signal
G0055 All axis interlocking signal
G0060 *** SKIPP *** OVC *** ABSM MSTOP SRN

G0067 Skip signal
G0065 cancel feed rate signal
G0063 Manual absolute value signal
G0062 optional stop signal
G0061 Program restart signal
G0070 *** *** *** *** *** ST *** ***

G0073 Cycle start signal
G0080 *** RRW SP ESP *** *** *** ***

G0087 Reset and cursor return signal
G0086 feed hold signal
G0085 Emergency stop signal
G0090 *** *** *** *** *** M12 M32 COOL

G0093 Chuck clamp signal
G0092 Ubrication signal
G0091 Cooling signal
G0100 JV07 JV06 JV05 JV04 JV03 JV02 JV01 JV00

G0108 Manual move override signal JV07
G0105 Manual move override signalJV04
G0120 FV07 FV06 FV05 FV04 FV03 FV02 FV01 FV00

G0128 feedrate override signal FV07
80
G0140 RV08 RV07 RV06 RV05 RV04 RV03 RV02 RV01

G0148 rapid feed override signal RV08
G0150 *** *** *** *** *** *** *** ***

G0160 *** *** *** *** SAR *** *** ***
G0164 spindle speed reached signal
G0170 *** *** *** *** DECA DECZ DECY DECX

G0174 4TH axis zero return dec detection
G0173 Y axis zero return dec detection
G0172 Z axis zero return dec detection
G0171 X axis zero return dec detection
G0180 *** *** *** *** H4TH HY HZ HX

G0184 4TH handwheel feed selection signal
G0183 Y handwheel feed selection signal
G0182 Z handwheel feed selection signal
G0181 X handwheel feed selection signal
G0190 RT *** MP2 MP1 *** *** *** ***

G0198 Manual rapid feed selection signal
G0196 Handwheel override signal MP2
G0195 Handwheel override signal MP1
G0200 *** *** *** *** *** *** *** ***

G0210 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0
G0218 spindle speed override signal SOV7
81
G0250 *** *** SRRB SFVB *** *** SWS2 SWS1

G0256 spindle reverse signal
G0255 spindle forward signal
G0252 Multi-spindles 2nd spindle selection signal
G0251 Multi-spindles 2nd spindle selection signal
G0260 CON CON2 *** *** *** *** CLV2 CLV1

G0268 CS cotour control switch signal
G0267 2nd spindle CS cotour control switch signal
G0262 2nd spindle analog voltage close signal
G0261 1st spindle analog voltage close signal
G0270 *** *** *** *** +J4 +J3 +J2 +J1

G0274 Feed axis and direction selection signal +J4
G0280 *** *** *** *** -J4 -J3 -J2 -J1

G0284 Feed axis and direction selection signal -J4
G0290 *** *** *** *** *** *** *** ***

G0300 *** *** *** *** +L4 +L3 +L2 +L1
G0304 Axis overtravel signal +L4
G0310 *** *** *** *** -L4 -L3 -L2 -L1

G0314 Axis overtravel signal -L4
82
G0320 *** *** *** *** *** *** *** LIMG
G0321 Axis overtravel relieve signal
G0330 *** *** *** *** *** *** *** ***

G0340 *** *** *** *** *** *** *** MCON
G0341 Shift Signal_4th As S-axis
G0342 Shift Signal_4th As S-axis
G0350 *** *** *** *** *** *** *** ***

G0360 BEUCL BECLP *** *** *** *** *** SPHD
G0368 Indexing table release complete signal
G0367 Indexing table clamp complete signal
G0361 Spindle inching function signal
G0370 NT07 NT06 NT05 NT04 NT03 NT02 NT01 NT00

G0378 current tool number NT07
G0430 ZRN *** DNC1 *** *** MD4 MD2 MD1

G0438 current operate mode select4
G0436 DNC run selection signal
G0440 HDT *** *** *** *** *** MLK BDT

G0448 Manual sequence tool change signal
G0442 MT lock signal?PLC->CNC?
G0441 PRG skip signal (PLC->CNC)
G0460 DRN *** *** *** KEY1 *** SBK ***

G0468 Dry run signal
G0464 Memory protection signal
G0462 Single block signal (PLC->CNC)
G0470 *** *** *** *** *** *** *** ***
G0480 *** *** *** *** *** *** GR2 GR1
G0482 Gear selection signal
83
G0481 Gear selection signal
G0540 UI07 UI06 UI05 UI04 UI03 UI02 UI01 UI00

G0548 Macro input UI07

G0610 *** *** *** *** *** *** *** RGTAP

G0611 Rigid tapping signal
84
85
Appendix II IO Defines of GH-1000MC

2.1 Input X Address_CN61 Plug(Standard Ladder)
Pin Add. Define Explain
21~24 0V Power 0V_Power supply
18~20 NULL NULL NULL
25~28 +24V Power +24V_Power supply
1 X0.0 SAGT Signal of guard gate detection
2 X0.1 SP External connection interrupt input
3 X0.2 THAN Input for Manual Clamp/Loose Tool
4 X0.3 DECX Signal of X axis deceleration
5 X0.4 G31 Jump signal of G31
6 X0.5 ESP Signal of urgent stop
7 X0.6 LIMU Signal of lubricating detection input
8 X0.7 PRES Signal of pressure detection input
9 X1.0 TOPE Position Signal of Spindle Loose Tool
10 X1.1 TCLO Position Signal of Spindle Tighten Tool
11 X1.2 TZER Signal of knife library return to zero key
12 X1.3 DECZ Key Input for Homing of magazine
13 X1.4 ST Signal of external cycle start
14 X1.5 M41I Signal of Automatic shift 1 stop
15 X1.6 M42I Signal of Automatic shift 2 stop
16 X1.7 HOLD HOLD
29 X2.0 TFRX Position Signal of Magazine Forward
30 X2.1 TBAX Position Signal of Magazine Backward
31 X2.2 TCUX Signal of Magazine counter switch
32 X2.3 DECY Y axis deceleration signal
33 X2.4 DEC4 Counting Signal
34 X2.5 TZEX Signal of magazine return to zero
35 X2.6 TRSW Tool detection switch signal
36 X2.7 TMSW Spindle tool detection switch signal
37 X3.0 LMIX X axis hard line over range input //M82/M83 K0 detection signal
38 X3.1 LMIY Y axis hard line over range input //M82/M83 K0 detection signal
39 X3.2 LMIZ Z axis hard line over range input //M82/M83 K0 detection signal
40 X3.3 TCW Magazine reversal key signal//M82/M83 K3 detection signal
41 X3.4 TCCW Magazine Forward key signal//M82/M83 K4 detection signal
42 X3.5 M82K5 M85/M83 K5 detection signal
43 X3.6 TFRX Magazine forward key signal//5th Deceleration signal
//M82/M83 K6 detection signal
44 X3.7 M82K7 Magazine backward key signal//M82/M83 K7 detection signal
86
2.2 X-Address on MDI Panel

Address is from X20 to X25, total is 6 words,which are corresponding to keys on
panel one by one. User cannot alter their defines.
Table of Address & Panel Keys
KEY Address KEY Address
EDIT X20.0 RAPID X23.0
AUTO X20.1 Z-FEED- X23.1
MDI X20.2 JOG X23.2
MACHINE ZERO X20.3 S.STOP X23.3
MPG X20.4 - X23.4
MANUAL X20.5 - X23.5
DNC X20.6 - X23.6
4TH-MPG/FEED+ X20.7 - X23.7
Z-MPG/FEED+ X21.0 COOLING X24.0
Y-FEED- X21.1 LUBRICATE X24.1
ORIENTATION X21.2 X1 X24.2
S.CCW X21.3 X10 X24.3
S.OVERRIDE+ X21.4 X100 X24.4
G00.OVERRIDE+ X21.5 X1000 X24.5
F.OVERRIDE+ X21.6 - X24.6
CYCLE START X21.7 5TH MPG/FEED+ X24.7
SINGLE X22.0 X-FEED- X25.0
SKIP X22.1 4TH-FEED- X25.1
MACHINE LOCK X22.2 T.CHANGE X25.2
M.S.T LOCK X22.3 S.CW X25.3
JOG X22.4 S.OVERRIDE- X25.4
OPTIONAL STOP X22.5 G00.OVERRIDE- X25.5
User1 X22.6 F.OVERRIDE- X25.6
Z-MPG/FEED+ X22.7 FEED HOLD X25.7
87
2.3 Output Y-Address_CN62 Plug(Standard Ladder)

PIN Add. Define Explain
17~19 0V Power 0V_Power supply
26~28
20~25 +24V Power +24V_Power supply
1 Y0.0 Cool Cooling output （M8/M9）
2 Y0.1 M32 Lubrication output（M32/M33）
3 Y0.2 TCLA Loosening and clamping of cutting tools(M16/M17)
4 Y0.3 M03 Counter clockwise rotation of the principal axis(foreward)
5 Y0.4 M04 Counter anti-clockwise rotation of the principal axis( reversal ）
6 Y0.5 M05 Principal axis stops
7 Y0.6 HOLD Hold
8 Y0.7 SPZD Principal axis braking
9 Y1.0 S1/M41 Principal axis mechanical gear 1
13 Y1.4 K1 K1(M70/M71)
14 Y1.5 M10 Blow(M10/M11)
15 Y1.6 K2 K2(M72/M73)
16 Y1.7 K3 K3(M74/M75)
29 Y2.0 TLP Principal axis cutting tools loosen indicator light
30 Y2.1 Tool brake Band-type brake open
31 Y2.2 CLPY The yellow light of the three lights
32 Y2.3 CLPG The green light of the three lights
33 Y2.4 CLPR The red light of the three lights
34 Y2.5 HOLD Hold
35 Y2.6 HOLD Hold
36 Y2.7 HOLD Hold
37 Y3.0 K4 K4 (M76/M77）
38 Y3.1 TCCY Cutting tools foreward
39 Y3.2 TCWY Cutting tools reversal
40 Y3.3 TFRY Cutting tools forward
41 Y3.4 TBAY Cutting tools retreat
42 Y3.5 TBAL Cutting tools retreating indicator light
43 Y3.6 HOLD Hold
44 Y3.7 HOLD Hold
88
2.4 Y-Address on MDI Panel

Key Indicator Output Address Key Indicator Output Address
EDIT Indicator Y20.0 RAPID Indicator Y23.0
AUTO Indicator Y20.1 - Y23.1
MDI Indicator Y20.2 JOG Indicator Y23.2
MACHINE ZERO Indicator Y20.3 S.STOP Indicator Y23.3
MPG Indicator Y20.4 - Y23.4
MANUAL Indicator Y20.5 - Y23.5
PROGRAM ZERO Indicator Y20.6 - Y23.6
4TH-MPG/FEED+ Indicator Y20.7 - Y23.7
Z-MPG/FEED+ Indicator Y21.0 COOLING Indicator Y24.0
- Y21.1 LUBRICATING Indicator Y24.1
ORIENTATION Indicator Y21.2 X1 Indicator Y24.2
S.CCW Indicator Y21.3 X10 Indicator Y24.3
- Y21.6 5TH-Homing End Indicator Y24.6
CYCLE START Indicator Y21.7 Y-MPG/FEED+ Indicator Y24.7
SINGLE Indicator Y22.0 X-FEED- Indicator Y25.0
SKIP Indicator Y22.1 Y-FEED- Indicator Y25.1
MACHINE LOCK Indicator Y22.2 T.CHANGE Indicator Y25.2
M>S.T LOCK Indicator Y22.3 S.CW Indicator Y25.3
DNC Indicator Y22.4 - Y25.4
OPTIONAL STOP Indicator Y22.5 - Y25.5
5TH MPG/FEED+ Indicator Y22.6 - Y25.6
X-MPG/FEED+ Indicator Y22.7 FEED.HOLD Indicator Y25.7
89
2.5 F Signal (GH-1000MC)

F0000 OP SA STL SPL *** *** *** ***
F0008 Auto run
F0007 Servo ready
F0006 Cycle start alarm
F0005 Dwell alarm
F0010 MA *** TAP ENB DEN SAR RST AL

F0018 CNC ready
F0016 Tapping
F0015 Spindle enable
F0014 allocation end
F0013 Spindle rev arrive
F0012 RESET
F0011 alarm
F0020 MDRN CUT MSTOP SRNMV THRD *** RPDO ***

F0028 Dry run
F0027 Cutting
F0026 optional STOP detection
F0025 Program start
F0024 Threading
F0022 Rapid cutting
F0030 *** MEDT MMEM MDNC MMDI MJ MH MINC

F0037 Memory edit
F0036 Auto detection
F0035 DNC comfirming
F0034 MDI mode
F0033 JOG cutting detection
F0032 Handwheel feed detection
F0031 single step feed detection
F0040 *** *** MREF MAFL MSBK MABSM MMLK MBDT

F0046 Manual reference return
F0045 MST lock
F0044 Single block
F0043 Manual absolute value detection
F0042 All axis machine lock
F0041 Skip optional program
F0050 *** *** *** *** *** *** *** POM

90
F0052 Retraction Singal of Rigid Tapping
F0051 Reboot Signal
F0070 *** *** *** *** TF SF *** MF

F0074 tool function strobe
F0073 spindle speedgate
F0071 MST strobe
F0080 TLIN *** *** *** *** *** SCHK PRGI

F0081 Block Record Signal
F0082 Syntax being checked signal
F0088 Linear magazine Selection Signal
F0090 DM00 DM01 DM02 DM30 *** *** *** RCT

F0098 M00 code
F0097 M01 code
F0096 M02 code
F0095 M30 code
F0090 Tool Changing
F0100 MB07 MB06 MB05 MB04 MB03 MB02 MB01 MB00

F0108 MST code MB07
F0107 MST code MB06
F0106 MST code MB05
F0105 MST code MB04
F0104 MST code MB03
F0103 MST code MB02
F0102 MST code MB01
F0101 MST code MB00
F0110 N07 N06 N05 N04 N03 N02 N01 N00

F0111 Remain [0] Key
F0120 *** *** *** *** *** *** N09 N08

91
F0140 *** *** *** *** *** *** DRUN PDBG

F0141 PLC in debug
F0142 switching mode inhibit signal
F0150 *** *** *** EN5T EN4T ENZ *** ***

F0155 5 axis select
F0154 4 axis select
F0153 Z axis select
F0160 *** *** *** *** ZP4 ZP3 ZP2 ZP1

F0161 X Reference return end
F0162 Y Reference return end
F0163 Z Reference return end
F0164 4TH Reference return end

F0181 spindle actual velocity AR00

F0200 *** *** *** *** *** *** BCLP BUCLP

F0201 4TH axis index table unlock signal
F0202 4TH axis index table lock signal
F0210 *** MST MSP *** MESP *** *** ***

F0214 shield external links emergency stop
F0216 shield external links Dwell
92
F0217 shield external links Cycle start
F0220 SB07 SB06 SB05 SB04 SB03 SB02 SB01 SB00

F0230 *** *** *** *** *** *** *** ***

F0231 Activate Tool Setter
F0232 Disable Tool Setter
F0260 TB07 TB06 TB05 TB04 TB03 TB02 TB01 TB00

F0300 R08O R07O R06O R05O R04O R03O R02O R01O

F0308 S12 location code signal R08O
F0310 *** *** *** *** R12O R11O R10O R09O

F0320 X1000 X100 X10 X1 *** *** RGSPM RGSPP

93
F0328 step X1000soft key
F0322 spindle reverse in rigid tapping
F0321 .spindle forward in rigid tapping
F0330 MTAP DTAP *** *** *** *** *** RTAP

F0337 G63 tapping mode signal
F0336 rigid tapping executing
F0331 tapping mode
F0340 SSTOP SCW Z- Z+ Y- Y+ X- X+

F0341 X+soft key
F0342 X-soft key
F0343 Y+soft key
F0344 Y-soft key
F0345 Z+soft key
F0346 Z-soft key
F0347 spindle forward soft key
F0348 spindle stop soft key
F0350 SCCW MSTOP AFLO BDTO SBKO MLKO DRNO QFAST

F0358 spindle anti revolution soft key
F0357 optional STOP soft key
F0356 MST lock soft key
F0355 Skip optional program soft key
F0354 single block soft key
F0353 MT lock soft key
F0352 Dry run soft key
F0351 rapid move soft key
F0360 S- S+ FAST- FAST+ *** *** FEED- FEED+

F0361 feedrate increase soft key
F0362 feedrate decrease soft key
F0365 rapid overrid increase soft key
F0366 rapid overrid decrease soft key
F0367 spindle overrid increase soft key
F0368 spindle overrid decrease soft key
F0380 *** *** *** MV5 MV4 MV3 MV2 MV1

94
F0390 *** *** *** MVD5 MVD4 MVD3 MVD2 MVD1

F0400 *** *** *** ZRF5 ZRF4 ZRF3 ZRF2 ZRF1

F0405 Reference setup ZRF5
F0410 *** *** *** ZP15 ZP14 ZP13 ZP12 ZP11

F0411 X 1st reference return end signal
F0412 Y 1st reference return end signal
F0413 Z 1st reference return end signal
F0430 *** *** *** *** *** *** *** MSPHD

F0431 spindle JOG detection
F0440 *** *** *** SIMSPL *** *** FSCSL ***
F0442 change CS contour control end
F0445 Analog spindle valid
F0450 *** *** *** *** *** AQ3 AQ2 AQ1

F0451 Z Second ref.area check signal
F0452 Z third ref.area check signal
F0453 Z fourth ref.area check signal
F0460 *** *** *** *** *** *** *** ***

F0490 *** *** *** *** *** *** *** ***
F0500 *** *** *** *** *** *** *** ***
F0510 *** *** *** VAL5 VAL4 VALY VALZ VALX
F0513 Z direction select
95
F0512 Y direction select
F0511 X direction select
F0520 *** *** *** *** *** *** *** ***

F0530 *** *** *** *** *** *** *** ***
F0548 Macro output UO07
F0570 *** *** *** ZP25 ZP24 ZP23 ZP22 ZP21

F0571 X second ref. return end
F0572 Y second ref. return end
F0573 Z second ref. return end
F0574 4TH second ref. return end
F0575 5TH second ref. return end
F0580 *** *** *** ZP35 ZP34 ZP33 ZP32 ZP31

F0581 X third ref. return end
F0582 Y third ref. return end
F0583 Z third ref. return end
F0590 *** *** *** ZP45 ZP44 ZP43 ZP42 ZP41

F0591 X fourth ref. return end
F0592 Y fourth ref. return end
F0593 Z fourth ref. return end
F0594 4TH fourth ref. return end
96
F0595 5TH fourth ref. return end
F0610 *** *** *** *** *** *** ESEND ***

F0612 Workpieces reached
97
2.6 G Signal_GH-1000MC
G0040 *** *** *** *** FIN *** *** ***
G0044 MST end
G0050 LEDT AFL *** LAXIS *** *** TCMP ***

G0058 edit lock signal
G0057 MST lock signal
G0055 all axis interlocking
G0052 Singal of Tool Setter is ON
G0060 *** SKIPP *** OVC *** ABSM MSTOP SRN

G0067 Skip
G0065 cancel feedrate
G0063 Manual absolute value signal
G0062 optional stop
G0061 PRG restart
G0070 *** *** *** *** *** ST *** ***

G0073 cycle start
G0080 *** *** SP ESP *** *** *** ***

G0086 feed hold signal
G0085 Emergency stop
G0090 *** *** *** *** *** M12 M32 COOL

G0093 0/1:spindle tool release/clamp signal
G0092 LUBRICANT
G0091 COOLANT
G0100 JV07 JV06 JV05 JV04 JV03 JV02 JV01 JV00

G0108 Manual move override JV07
G0120 FV07 FV06 FV05 FV04 FV03 FV02 FV01 FV00

G0128 feedrate signal FV07
98
G0140 RV08 RV07 RV06 RV05 RV04 RV03 RV02 RV01

G0148 rapid feedrate signal RV08
G0150 *** *** *** *** *** *** *** ***

G0151 M82 Application of Cxx
G0160 *** *** *** *** SAR *** *** ***

G0164 spindle speed reached
G0170 *** *** *** *** DECA DECZ DECY DECX

G0174 4TH axis zero return dec detection
G0173 Z axis zero return dec detection
G0172 Y axis zero return dec detection
G0171 X axis zero return dec detection
G0180 *** *** *** H5TH H4TH HY HZ HX

G0185 5TH handwheel
G0184 4TH Handwheel
G0183 Z Handwheel
G0182 Y Handwheel
G0181 X Handwheel
G0190 RT *** MP2 MP1 *** *** *** ***

G0198 Manual rapid feed select
G0196 Handwheel override MP2
G0195 Handwheel override MP1
G0200 *** *** *** *** *** *** *** ***

G0210 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0
99
G0240 MRDYA *** *** *** *** *** *** ***

G0248 MT ready
G0250 *** *** SRRB SFVB *** *** *** ***

G0256 spindle reverse signal
G0255 spindle forward signal
G0260 CON CON2 *** *** *** *** CLV2 CLV1

G0268 CS cotour controlsignal change
G0267 second spindle CS cotour controlsignal change
G0262 Analog second spindle bottery voltage close
G0261 Analog first spindle bottery voltage close
G0270 *** *** *** +J5 +J4 +J3 +J2 +J1

G0275 feed axis and direction select+J5
G0280 *** *** *** -J5 -J4 -J3 -J2 -J1

G0285 feed axis and direction select-J5
G0290 *** *** *** *** *** *** *** ***

G0300 *** *** *** +L5 +L4 +L3 +L2 +L1
G0305 axis Overtravel+L5
100
G0310 *** *** *** -L5 -L4 -L3 -L2 -L1
G0315 axis Overtravel-L5
G0320 *** *** *** *** *** G54 *** LIMG

G0326 Del 160720
G0325 Del 160720
G0324 Del 160720
G0323 Zero-Point Setting Function of G54
G0321 axis Overtravel cancel
G0330 *** *** *** *** *** *** *** ***

G0331 Start Setting Tool(O9200)(20lines)
G0332 File Selection in Tool Setter(O9201)
G0340 G84Z *** *** *** *** *** 5CS ***

G0258 CS Shift when 5th* As Analog SP.(0:S 1:C)
G0348 Reverse_Z-DIR when Tapping(0:NO 1:YES)
G0350 *** *** *** *** *** *** *** ***

G0360 BEUCL BECLP *** *** *** *** *** SPHD
G0368 index table release
G0367 index table clamp
G0361 spindle inching function signal
G0370 NT07 NT06 NT05 NT04 NT03 NT02 NT01 NT00

101
G0380 ST07 ST06 ST05 ST04 ST03 ST02 ST01 ST00
G0388 current tool number ST07
G0381 current tool numbe ST00
G0390 *** *** *** EN5T EN4T ENZ ENY ENX

G0395 PLC Control Signal of 5th_Enable
G0394 PLC Control Signal of 4th_Enable
G0393 PLC Control Signal of Z_Enable
G0392 PLC Control Signal of Y_Enable
G0391 PLC Control Signal of X_Enable
G0400 *** SALM *** AL5T AL4T ALZ ALY ALX

G0407 PLC Control Signal of SP_ALM
G0405 PLC Control Signal of 5TH_ALM
G0404 PLC Control Signal of 4TH_ALM
G0403 PLC Control Signal of Z_ALM
G0402 PLC Control Signal of Y_ALM
G0401 PLC Control Signal of X_ALM
G0430 ZRN *** DNC1 *** *** MD4 MD2 MD1

G0436 DNC run selection signal
G0440 HDT *** *** *** *** *** MLK BDT

G0448 Manual sequence tool change
G0442 MT lock?PLC->CNC?
G0441 PRG skip(PLC->CNC)
G0460 DRN *** *** *** KEY1 *** SBK ***

G0468 Dry run
G0464 Memory protection
G0462 Single block(PLC->CNC)
G0470 *** *** *** *** *** *** *** ***

102
G0480 *** *** *** *** *** *** GR2 GR1
G0482 Gear select
G0481 Gear select
G0530 CDZ SMZ *** *** *** *** *** ***

G0538 Chamfer signal
G0537 error-detecting


G0560 *** *** *** *** HZP14 HZP13 HZP12 HZP11

G0561 First ref. X Pos check enable
G0562 First ref. Y Pos check enable
G0563 First ref. Z Pos check enable
G0564 First ref. Th4 Pos check enable
G0570 *** *** *** *** HZP24 HZP23 HZP22 HZP21

G0571 Second ref. X Pos check enable
G0572 Second ref. Y Pos check enable
G0573 Second ref. Z Pos check enable
G0574 Second ref. 4TH Pos check enable
G0580 *** *** *** *** HZP34 HZP33 HZP32 HZP31

G0581 Third ref. X Pos check enable
G0582 Third ref. Y Pos check enable
103
G0583 Third ref. Z Pos check enable
G0584 Third ref. 4TH Pos check enable
G0590 *** *** *** *** HZP44 HZP43 HZP42 HZP41

G0591 Fourth ref. X Pos check enable
G0592 Fourth ref. Y Pos check enable
G0593 Fourth ref. Z Pos check enable
G0594 Fourth ref. 4TH Pos check enable
G0610 *** *** *** *** *** *** *** RGTAP

G0611 Rigid tapping
104
105
Appendix III IO Defines of Spindle
Pin Address Definition

3, 9, 16 0V Supply power ：0V
11,17 +24V Supply power ：+24V
1 CP5+ spindles Pulse positive signal
2 DIR5+ Spindle Direction positive signal
4 ALM5 spindles pulse driving alarm
5 X4.0 spindle switching position mode in place signal
6 X4.1 spindles speed reach
7 RDY5 spindles ready signal
8 X4.2 spindles positioning in place signal
9 GND 0V end of supply power
10 PC5 spindles zero point signal
11 +24V +24V end of supply power
12 GND Analog voltage 0V end of spindles
13 SVC-OUT1 Analog output voltage 1 of spindles
14 CP5 - Spindles pulse negative signal
15 DIRD - spindles negative signal
19 EN5 Enable signal
20 Y4.0 spindle position control output （tapping）
21 Y4.1 Hold
22 Y4.2 Directional output of spindle
23 Y4.3 Hold
24 SVC-OUT2 Analog output voltage 2 of spindle
25 GND Analog voltage 0V end of spindle
106

PLC User Manual (CNC System) V2.0

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PLC User Manual (CNC System) V2.0

Uploaded by

User Manual

PLC of CNC System

Shenzhen Guanhong Technology CO.,LTD

1.2.1 Distribution of I/Os (step1)

corresponding input/output signal points are counted. Refer to

input/output interface signal list.

1.2.2 Edit of Ladder (step2)

Ladder can be edited online,& edited by SZGHPLCS.exe on

computer.After finished well,it needs to debug.

1.2.3 Debug of Ladder (step3)

After finished, the ladder is debugged as follows:

Use one emulator (TEST in PLC software) instead of machine to

debug it. Machine signal state is represented with switch ON/OFF,and

output signal state is done with indicator ON/OFF. Observe if ever

indicator on the emulator is correct when test on software.

diagnostic state of every signal is consistent with the function

requirement when executing CNC. Check the ladder by checking

condition of each I/Os in Diagnosis interface.

There may be unexpected result in the actual debugging machine

and so we need to do preventive measures before debugging.

Chapter 2 Sequence Program

2.1 Performance Process of Sequence Programming

(1) Relay circuit

2.2 The Performance of the Cycle

2.3 The Priority Sequence of the Performance

2.4 Sequence Programming Structure

2.5 The Treatment of Inputs/Output Signal

bytes (0～7 bits) in the front of the address number.

3.1 Inputs (X)(Machine Tool --> PLC)

3.2 Outputs (Y)(PLC ---> Machine Tool)

3.3 PLC ---> CNC Address (G)

3.4 CNC ---> PLC Address (F)

3.5 Internal Replay Address（R）

3.6 Nonvolatile Relay Address (K)

3.7 Information Display Request Address (A)

3.8 Counter Timer (C)

3.9 Counter Preset Value Address (DC)

3.10 Timer Address (T)

3.11 Presetting Value Address of the Timer (DT)

3.12 Data Table Address (D)

3.13 Label Address (L)

3.14 Subprogram Number (P)

Its range: 0～99

Chapter 4 PLC BASIC INSTRUCTIONS

PLC code based upon the latter.

corresponding PLC code even if it is input by the relay symbol.

programming, which are performed one-digit calculation.

Instruction Name Function

by address set to ST0

by address is set to ST0 after its state is set to NOT.

WRT Output the logic calculation result to the specified address

AND Logic AND

AND.NOT Logic AND after the specified state is set to NOT.

OR.NOT Logic OR after the specified state is set to NOT.

4.1 RD, RD.NOT, WRT, WRT.NOT Code

state specified by address set to ST0

by address is set to ST0 after its state is set to NOT.

WRT Output the logic calculation result to the specified address

WRT.NOT Output the logic calculation result after NOT to the

internal relay, but the input relay can not be used.

Refer to the following programming:

4.2 AND,AND.NOT Code

AND Logic AND

AND.NOT Logic AND after the specified state is set to NOT.

serial and the instructions can be used many times.

If X002.1=1, F100.3=0 and X008.6 is 1 , the system output Y003.7 .

4.3 OR,OR.NOT Code

OR.NOT Logic OR after the specified state is set to NOT.

parallel, the system should use OR.NOT.

4.4 OR.STK INSTRUCTION

and ST1 logic OR

CHAPTER5 PLC Function Code

8 RST Reset 26 MOVB Transfer of 1 byte

5.1 END1 (End of 1st Level Sequence Program)

5.2 END2 (End of 2nd Level Sequence Program)

5.3 CALL (Call Subprogram)

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