FS22-002-Process Calculation For Chiller - Rev.A-Bundle Option

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Output Summary Page 1

Released to the following HTRI Member Company:


DK Engineering J.S.C
Minh
Xace 9 (64 bit) 21/01/22 16:13 SN: 09814-926541078 SI-Modified Units

E04319
Rating-Horizontal economizer countercurrent to crossflow
1 See Data Check Messages Report for Warning Messages.
2 See Runtime Message Report for Warning Messages.
3 Process Conditions Outside Tubeside
4 Fluid name CO2 NH3
5 Fluid condition Cond. Vapor Boil. Liquid
6 Total flow rate (kg/hr) 88639.023 5375.000
7 Weight fraction vapor, In/Out 1.0000 0.9794 0.0000 0.9188
8 Temperature, In/Out (Deg C) 44.00 20.00 -0.51 -0.83
9 Skin temperature, Min/Max (Deg C) 7.49 42.09 1.82 38.31
10 Pressure, Inlet/Outlet (kPa) 144.32 144.12 421.32 416.34
11 Pressure drop, Total/Allow (kPa) (kPa) 0.210 3.000 4.984 10.000
12 Midpoint velocity (m/s) 3.71 5.30
13 - In/Out (m/s) 4.81e-2 12.10
14 Heat transfer safety factor (--) 1.0000 1.0000
15 Fouling (m2-K/W) 0.000200 0.000200
16 Exchanger Performance
17 Outside film coef (W/m2-K) 168.22 Actual U (W/m2-K) 41.469
18 Tubeside film coef (W/m2-K) 1816.4 Required U (W/m2-K) 33.173
19 Clean coef (W/m2-K) 49.246 Area (m2) 1670.7
20 Hot regime Cond. Vapor Overdesign (%) 25.01
21 Cold regime Boil. Liquid Tube Geometry
22 EMTD (Deg C) 32.1 Tube type High-finned
23 Total duty (kW) 1779.896 Tube OD (mm) 25.400
24 Unit Geometry Tube ID (mm) 22.098
25 Bays in parallel per unit 1 Length (m) 2.500
26 Bundles parallel per bay 1 Area ratio(out/in) (--) 18.041
27 Extended area (m2) 1670.7 Layout Staggered
28 Bare area (m2) 106.44 Trans pitch (mm) 66.000
29 Bundle width (m) 2.156 Long pitch (mm) 57.156
30 Nozzle Inlet Outlet Number of passes (--) 6
31 Number (--) 2 2 Number of rows (--) 18
32 Diameter (mm) 52.502 102.26 Tubecount (--) 576
33 Velocity (m/s) 0.54 25.43 Tubecount Odd/Even (--) 32 / 32
34 R-V-SQ (kg/m-s2) 185.01 2311.3 Material 304 Stainless steel (18 Cr, 8 Ni)
35 Pressure drop (kPa) 0.092 0.577 Fin Geometry
36 Fan Geometry Type Circular
37 No/bay (--) 0 Fins/length (fin/meter) 275.6
38 Fan ring type Fin root (mm) 26.200
39 Diameter (m) 0.000 Height (mm) 15.900
40 Ratio, Fan/bundle face area (--) 0.0000 Base thickness (mm) 0.400
41 Driver (kW) - / - Over fin (mm) 58.000
42 Tip clearance (mm) 0.000 Efficiency (%) 67.4
43 Efficiency (%) 0.0000 Area ratio (fin/bare) (--) 15.7
44 Fans turned-down (--) No Fans Material Aluminum 1100-annealed
45
46 Airside Velocities Actual Standard Thermal Resistance, %
47 Face (m/s) 1.97 Air 24.65
48 Maximum (m/s) 3.94 Tube 41.19
49 Flow (100 m3/min) 6.363 Fouling 15.79
50 Velocity pressure (Pa) 0.00 Metal 18.37
51 Bundle pressure drop (Pa) 210.00 Bond 0.00
52 Bundle flow fraction (--) 1.000
53 Bundle 100.00 Airside Pressure Drop, % Louvers 0.00
54 Ground clearance 0.00 Fan guard 0.00 Hail screen 0.00
55 Fan ring 0.00 Fan area blockage 0.00 Steam coil 0.00
Final Results Page 2
Released to the following HTRI Member Company:
DK Engineering J.S.C
Minh
Xace 9 (64 bit) 21/01/22 16:13 SN: 09814-926541078 SI-Modified Units

E04319
Rating-Horizontal economizer countercurrent to crossflow
1 Process Data Outside Tubeside Inlet Airside Velocities Actual Standard
2 Fluid name CO2 NH3 Face velocity (m/s) 1.97
3 Fluid condition Cond. Vapor Boil. Liquid Maximum velocity (m/s) 3.94
4 Total flow rate (kg/hr) 88639.023 5375.000 Volumetric flow (100 m3/min) 6.363
5 Weight fraction vapor, In/Out (--) 1.0000 0.9794 0.0000 0.9188 Maximum mass velocity (kg/s-m2) 9.154
6 Temperature, In/Out (Deg C) 44.00 20.00 -0.51 -0.83 Air humidity (%)
7 Skin temperature, Min/Max (Deg C) 7.49 42.09 1.82 38.31 Volumetric flow per fan at fan inlet (100 m3/min) 0.000
8 Wall temperature, Min/Max (Deg C) 7.35 42.00 4.27 39.99 Velocity at fan inlet (m/s) 0.00
9 Pressure, In/Out (kPa) 144.32 144.12 421.32 416.34 Fan Description and Fan Power
10 Pressure drop, Total/Allowed (kPa) (kPa) 0.210 3.000 4.984 10.000 Number of fans per bay (--) 0
11 Pressure Drop, A-frame reflux section (kPa) Diameter (m) 0.000
12 Velocity - Midpoint (m/s) 3.71 5.30 Tip clearance (mm) 0.000
13 - In/Out (m/s) 4.81e-2 12.10 Ratio, fan area to bay face area (--) 0.0000
14 Film coefficient, Bare/Extended (W/m2-K) 2640.3 168.22 1816.4 Fan ring type (--)
15 Mole fraction inert/Boiling range (Deg C) 0.0000 1.00e-5 Percent open area - in fan guard (%) 0.0000
16 Heat transfer safety factor (--) 1.0000 1.0000 - in hail screen (%) 0.0000
17 Fouling resistance (m2-K/W) 0.000200 0.000200 Ratio, ground clearance to fan diameter (--)
18 Overall Performance Data Percent blockage, other obstruction (%) 0.0000
19 Overall coef, Design/Clean/Actual (W/m2-K) 33.173 / 49.246 / 41.469 Bundle pressure drop/ Velocity pressure (Pa) 210.00 / 0.00
20 Total Duty, Calculated/Specified (kW) 1780. / 1781. Fan and drive efficiency (%) 0.0000
21 Effective mean temperature difference (Deg C) 32.13 Motor power/fan-design air temperature (kW) 0.00
22 Motor power/fan-min air temperature (kW) 0.00
23 See Runtime Message Report for Warning Messages. Ambient temperature, Max / Min (Deg C) /
24 Fans turned-down No Fans
25 Unit and Bundle Construction Information Two-Phase Parameters
26 Bays in parallel per unit (--) 1 Bundles in parallel/bay (--) 1 Method Inlet Center Outlet Mix F
27 Extended area per unit (effective) (m2) 1670.7 Bare area/unit (effective) (m2) 106.44
28 Extended area per bundle (m2) 1670.7 Bare area/bundle (m2) 106.44 Bundle flow fraction (--) 1.000
29 Tubepasses/Tuberows (--) 6/ 18 Number of tubes/bundle (--) 576 Heat Transfer and Pressure Drop Parameters Tubeside Outside
30 Tubecount, Odd rows/Even rows (--) 32 / 32 Edge seals (--) Yes Midpoint j-factor (--) 0.0055
31 Bundle width (m) 2.156 Fan guard (--) No Heat transfer Wall Correction (--) 0.9731 1.0050
32 Clearance (mm) 9.525 Louvers (--) No Row Correction (--) 1.0000
33 Header - depth (mm) 101.60 Steam coil (--) No Midpoint f-factor (--) 0.0000 0.1729
34 Header Box Hail screen (--) No Pressure drop Wall Correction (--) 0.0000 1.0000
35 - Plate thickness (mm) 73.025 Tube support information Row Correction (--) 1.0000
36 - Tubesheet thickness (mm) 79.375 -Number (--) 1 Reynolds number Inlet (--) 17011 16034
37 Plenum type Box - Width (mm) 25.400 Midpoint (--) 46691 16107
38 Bundle(s) weight (kg) 11067 Orientation (from horiz.) (deg) 0.00 Outlet (--) 95761 16498
39 Structure weight (kg) 0 Tubeside volume (L) 974.7 Fouling layer thickness (mm) 0.000 0.000
40 Total weight, Dry / Wet (kg) 11067 / 12041 Input minimum velocity (m/s)
41 Ladder/walkway weight (kg) 0 Cost Factor (--) 111.93 Input maximum velocity (m/s)
42 Input minimum wall temperature (Outlet C)
43 Tube Information Input maximum wall temperature (Deg C)
44 Straight length (m) 2.500 Tube type High-finned Thermal Resistance (Percent) Over
45 Unfinned length (mm) 0.000 Unheated length (mm) 184.15 Air Tube Fouling Metal Bond Design
46 Layout (--) Staggered Area ratio (fin/bare) (--) 15.696 24.65 41.19 15.79 18.37 0.00 25.01
47 Transverse pitch (mm) 66.000 Fins per unit length (fin/meter) 275.6 Airside Pressure Drop (Percent)
48 Longitudinal pitch (mm) 57.156 Fin root diameter (mm) 26.200 Across bundle 100.00 Other obstruction 0.00
49 Tube form (--) Straight Fin height (mm) 15.900 Fan ring 0.00 Steam coil 0.00
50 Outside diameter (mm) 25.400 Fin thickness at base (mm) 0.400 Fan guard 0.00 Louvers 0.00
51 Inside diameter (mm) 22.098 Fin thickness at tip (mm) 0.400 Ground clearance 0.00
52 Area ratio (out/in) (--) 18.041 Fin type (--) Circular Tube Nozzle (Axial) Inlet Outlet
53 Over fin diameter (mm) 58.000 Fin efficiency (%) 67.4 Number of nozzles (--) 2 2
54 Tube material 304 Stainless steel (18 Cr, 8 Ni) Internal tube type None Diameter (mm) 52.502 102.26
55 Fin material Aluminum 1100-annealed Velocity (m/s) 0.54 25.43
56 Nozzle R-V-SQ (kg/m-s2) 185.01 2311.3
57 Pressure drop (kPa) 0.092 0.577
Drawings Page 10
Released to the following HTRI Member Company:
DK Engineering J.S.C
Minh
Xace 9 (64 bit) 21/01/22 16:13 SN: 09814-926541078 SI-Modified Units

E04319
Rating-Horizontal economizer countercurrent to crossflow
1
2
3
4
5 2.156 m
6 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

7 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6
Chia làm 2
8 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

9 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 bundle như gói


10 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6
air conditionning.
11 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6
12 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

13 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

14 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

15 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

16 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

17 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

18 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6
19 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6

20 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6
Outside
21 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6
Flow
22
23
24 Outer Wall Transverse Longitudinal Fin Bundle Information
25 Diameter Thickness Pitch Pitch Height Unit E04319
26 ID Name Type (mm) (mm) (mm) (mm) (mm) Orientation Horizontal
27 Bundle width 2.156 m
T1 TubeType1 High-finned 25.400 1.6510 66.000 57.156 15.900 Number of tube rows 18
28
Number of tubes 576
29 Minimum wall clearance
30 Row Wall Row Wall
Left 9.5250 mm
31 From Number Tube Type Clearance From Number Tube Type Clearance
Right 9.5250 mm
Top of Tubes Name (mm) Top of Tubes Name (mm)
32 Number of tubes per pass
33 1 32 TubeType1 9.5250 10 32 TubeType1 42.525 Tubepass # 1: 126
34 2 32 TubeType1 42.525 11 32 TubeType1 9.5250 Tubepass # 2: 90
Tubepass # 3: 90
35 3 32 TubeType1 9.5250 12 32 TubeType1 42.525
Tubepass # 4: 90
4 32 TubeType1 42.525 13 32 TubeType1 9.5250
36 Tubepass # 5: 90
5 32 TubeType1 9.5250 14 32 TubeType1 42.525
37 6 32 TubeType1 42.525 15 32 TubeType1 9.5250 Tubepass # 6: 90
38 7 32 TubeType1 9.5250 16 32 TubeType1 42.525
39 8 32 TubeType1 42.525 17 32 TubeType1 9.5250
40 9 32 TubeType1 9.5250 18 32 TubeType1 42.525
41
42

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