Bio-Based Self-Healing Mortar: An Experimental and Numerical Study
Bio-Based Self-Healing Mortar: An Experimental and Numerical Study
Bio-Based Self-Healing Mortar: An Experimental and Numerical Study
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Erik Schlangen
Delft University of Technology
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Experimental Study on Self-Healing Capability of FRCC Using Different Types of Synthetic Fibers
Tomoya Nishiwaki , Marina Koda , Hirozo Mihashi , Takatsune Kikuta
Journal of Advanced Concrete Technology, volume 10 ( 2012 ), pp. 195-206
Scientific paper
Abstract
Self-healing concrete can repair itself by closing micro-cracks and thus protect itself from ingress of deleterious gasses
and liquids that can affect its durability. Many self-healing concepts have been developed in the recent years which tar-
get on the recovery of water tightness after cracking. Among those systems, the bio-based healing agents have shown
promising results regarding the crack sealing performance. This paper studies the crack sealing efficiency of bio-based
healing mortar with expanded clay particles. The investigation of sealing performance is conducted through experimen-
tal and computational approaches. Image processing and crack permeability test results are compared with results ob-
tained by computer simulations. The study reveals that the experimental approaches might overestimate the crack clo-
sure percentage, while the computer simulation mostly underestimates the crack sealing. Finally, recommendations are
given to improve the results obtained by both methodologies.
specimens after the healing treatment via visual inspec- Table 1 Mix design of bio-based mortar.
tion and crack permeability tests. Additionally, a model Amount Density
is built to obtain a mathematical basis for further choice Compound
(kg/m3) (kg/m3)
of optimum healing agent and LWA quantity to be ap- CEM I 463 3150
plied in the self-healing mortar. Finally, the results ob- Water 231.5 1000
tained from both experimental and numerical studies are Sand 0.125/1 mm 855 1650
evaluated and recommendations for future research are LWA 1/4 mm 283 650
given. While previous research (Wiktor et al. 2011;
Tziviloglou et al. 2016) has proven (experimentally) the
enhanced healing behaviour of the bio-based mortars 2.2 Preparation and cracking of mortar prisms
compared to conventional ones, this paper addresses and 9 mortar prisms were prepared containing ordinary Port-
compares methodologies exclusively on bio-based land cement (CEM I 42.5 N, ENCI, The Netherlands)
specimens. and 0.125/4 mm sand or 0.125/1 mm sand and the im-
pregnated LWA. The mixture proportions are presented
2. Materials and methods in Table 1. The prisms (40 mm x 40 mm x 160 mm)
were reinforced with two steel wires (ø 1mm) to avoid
2.1 Preparation of the healing agent complete fracture in two parts during loading and modi-
The bacteria-based healing agent consisted of spores fied with a hole in their centre, as seen in Fig. 1. The
derived from alkaliphilic bacteria of the genus Bacillus hole was created by introducing a smooth (greased)
and organic mineral compounds. The healing agent is metal bar ø 5 mm while casting, which was pulled-out
incorporated in LWA (expanded clay particles, Liapor during demoulding. All specimens were demoulded 24 h
1/4 mm, Liapor GmbH Germany) via an impregnation after casting and kept in a room with standard tempera-
under vacuum with calcium lactate- (200 g/L), yeast ture (20 ± 2 °C) and > 95% RH for 28 days (Tziviloglou
extract- (4 g/L) and bacteria spores (108 spores/L) solu- et al. 2016).
tion. Following the impregnation, the LWA were dried Three-point-bending (with a span of 100 mm) was
for approximately 5-6 days at standard temperature (20 used for the crack introduction on 28-days-old mortar
± 2 ˚C) with 60 ± 10% RH, until a constant weight was prisms. A single crack was created in each specimen. A
achieved (Tziviloglou et al. 2016). During drying pro- vertical load was applied in the middle of the specimens
cedure, the spores can remain in dormant state, since the until the formation of a stable crack. While loading, the
pH of the environment is not adequately high for them crack opening increased constantly by 0.0005 mm/s
to activate and start germinating. It was found that after until it reached approximately 0.4 mm. The crack width
drying, the impregnated LWA increased their initial was monitored via two Linear Variable Differential
weight in average by 11.3%, due to the addition of the Transducers (LVDTs) attached on the front and the back
healing agent. The increase in weight was measured side of the specimens. When the crack width reached
experimentally in a sample of 40 LWA (20 before and 0.4 mm the specimens were slowly unloaded. After
20 after impregnation). The experiment was held as unloading, the crack width reduced to approximately
follows: 0.27 – 0.36 mm. The depth of the crack was not moni-
‐ The diameter and the weight of 20 empty LWA was tored during bending, but it was observed through mi-
measured before the impregnation procedure. croscopic images. Those images revealed that the crack
‐ After drying, 20 impregnated LWA having the same was developed along the whole height of the specimens
diameters as the empty LWA used before, were (larger on the bottom and zero on the top), therefore, the
weighted. crack depth was almost equal to the height of the speci-
‐ The difference in weight was calculated for each men, namely, 40 mm.
LWA and finally an average value was obtained.
Fig. 1 Prismatic mortar specimen modified with a hole in the centre (Tziviloglou et al. 2016).
E. Tziviloglou, Z. Pan, H. M. Jonkers and E. Schlangen / Journal of Advanced Concrete Technology Vol. 15, 536-543, 2017 538
2.3 Healing treatment voids, etc.), due to casting procedure or poor compac-
Following the crack creation 6 out of 9 specimens were tion could cause unexpected local damages after crack-
placed horizontally in a plastic container filled with tap ing. Therefore, it was decided that the estimation of the
water for crack healing, while 3 of them were immedi- crack width should be undertaken by the above de-
ately tested (crack permeability test). The 6 specimens scribed methodology, where the measuring points were
were completely immersed in water while placed on the predetermined, but they could also be adjusted by the
top of 10-mm-high spacers. The container was kept user in case that the point was coinciding with a matrix
open to the atmosphere at standard room temperature flaw. In addition, the specific measuring method has
(20 ± 2 °C) with (60 ± 10)% RH. 3 out of 6 specimens also been successfully used in the literature (Wiktor et
were left to heal for 28 days, while the other 3 for 56 al. 2011; Wang et al. 2014; Palin et al. 2015).
days. Extra water was added, to keep a constant liquid- The assessment of crack volume was performed as
to-solid ratio. follows: The images (in grey scale) were thresholded to
a grey value of 120 (Fig. 3). Afterwards, the crack area
2.4 Crack inspection (in pixels) was measured and converted to mm2. In the
Crack inspection was used to primarily evaluate the microscopic images that were taken, the grey values of
sealing efficiency of the bio-based healing agent. The the mortar matrix and of the healing products were quite
inspection was conducted in two steps; i.e. right after similar. Therefore, the thresholded grey value that was
crack creation and after healing treatment. Images of the used was sufficient to separate and detect the solids
cracks were taken by a Leica MZ6 stereomicroscope (mortar and healing product) from the crack voids. For
with a Leica DFC420 camera. Image processing soft- the estimation of the crack volume it was assumed that
ware (ImageJ) was used to estimate the width, the area the crack had a triangular shape along the height of the
and ultimately the volume of the crack on the bottom of specimen. Therefore, the crack volume was estimated
each specimen. The crack width was calculated as the by multiplying the crack surface by half of the speci-
average of four measurements (w1, w2, w3 and w4) taken men’s height. The sealing percentage αm (for every
from the bottom of the specimen as seen in Fig. 2. In specimen) was calculated as in Eq. 1. Where Vi is the
many cases, shape imperfections (rough surface, air initial crack volume and Vt is the crack volume are after
healing time t (28 or 56 days).
Vi − Vt
am = (1)
Vi
results) coincides with the height of the specimen; wcr Table 2 Estimated crack width, volume and closure
is the crack width; l y is the length of the model in the y percentage.
direction shown in Fig. 5 and β is a dimensionless Crack volume
parameter which represents the amount of sealing prod- Specimen Crack width before after αm
uct that can be formed for each unit of volume of LWA. healing healing
In the simulation of a three-point bending test, the crack (mm) (mm3) (%)
is assumed to be initiated in the middle of the specimen,
i.e., x = 0.5l , where lx is the model size along the x- 1 0,289 253,98 - -
direction. It is also assumed that the crack can propagate 2 0,315 287,90 - -
through a lightweight particle, due to its lower strength 3 0,266 207,26 - -
compared to a normal aggregate. Thus, the cracked 4 0,339 334,22 114,04 65,88
LWA can be identified by checking whether they have 5 0,294 259,32 172,24 33,60
been intersected by the crack surface. Then, the total 6 0,356 312,5 52,66 83,15
volume of cracked LWA, i.e., Vcp , can be calculated 7 0,363 338,92 27,66 91,83
according to the diameter of each cracked particle. 8 0,285 243,78 77,02 68,41
The concept of the bacteria-based self-healing con- 9 0,296 274,74 3,56 98,70
crete indicates that in the presence of oxygen and water
inside the crack, the dormant bacterial spores are acti- Table 3 Estimated crack width and sealing percentage
vated. Later, the active bacteria cells convert the cal- obtained by the simulations.
cium lactate (CaC6H10O6), present in the healing agent
to calcium carbonate by using oxygen. Thus, when the Specimen Crack width αs
healing agent of the cracked LWA is released into the (mm) (%)
cement paste, the following chemical reaction will occur 4 0,339 60,14 ±3,87
(Wiktor et al. 2011): 5 0,294 69,38 ±4,27
6 0,356 57,20 ± 3,50
CaC6 H10 O6 +6O6 → CaCO3 +5CO 2 +H 2 O (4) 7 0,363 56,23 ±3,63
8 0,285 71,43 ± 4,54
Carbon dioxide (CO2) formed during the above reac- 9 0,296 68,70 ±4,24
tion can further react with portlandite Ca(OH)2 present
in the mortar matrix as a product of cement hydration: variation (γ=1.4~38.7). Thus, the simulation is per-
Ca(OH) 2 +CO 2 → CaCO3 +H 2 O (5) formed in a probabilistic approach. In addition, the
standard deviation was also considered, in order to
Based on the above chemical reactions, CaCO3 is know whether the variation of input parameters can sig-
considered as the product which seals the crack. Thus, nificantly affect the output result.
β in Equ. 3 can be calculated as:
3. Results
γ ⋅ 650 ⋅ 6 ⋅ 0,10009
β= = 0, 66 ⋅ γ (6)
0, 21822 ⋅ 2711 3.1 Crack sealing estimation
The specimens were loaded until the crack opening
In Eq. 6, 650 (kg/m3) is the packing density of the reached 0.4 mm. However, after unloading the crack
LWA used in the experiment; 0.21822 (kg/mol) is the width was varying from 0.266 to 0.356 mm, based on
molar mass of calcium lactate; 0.10009 (kg/mol) and the stereomicroscopic observations. Table 2 shows the
2711 (kg/m3) are the molar mass and density of CaCO3, measured crack width, the crack volume before and
respectively; the coefficient 6 represents the (total) mol after the healing treatment and the calculated sealing
of CaCO3 that can be produced by 1 mol of calcium percentage (αm) based on microscopic observations.
lactate (Eqs. 4 and 5); γ is the mass of the healing Specimens 1, 2 and 3 were used as reference for the
agent inside the unit mass of the LWA which is meas- crack permeability test, and so were not subjected to
ured in the experiment. Based on a test on several LWA, healing treatment. Specimens 4, 5, 6 and 7, 8, 9 were
it was found that γ varies between 1.4 and 38.7. Thus, submerged in water for 28 and 56 days respectively. It
γ was taken as a random variable following a uniform can be stated that crack closure percentage increased for
distribution in [1.41, 38.69]. the specimens immersed in water for 56 days in com-
With the value of β in Eq. 6 the sealing percentage parison with those immersed for 28 days. The crack
(αs) can be calculated according to Eq. 3. However, width exhibited a linear relation with the crack volume
since the meso-scale model is randomly generated, αs as seen in Fig. 6. In contrast with the crack
should be considered as a random variable. Hence, in width/volume which does not show a clear relation with
the following part of this paper, not only the average, the sealing percentage (Fig. 7). It could have been ex-
but also the standard deviation of the sealing percentage pected that the smaller crack volume would lead in
was considered. The reason to consider the standard more efficient the crack closure. However, this was not
deviation is that this parameter (γ) has a large degree of concluded from the microscopic observations. Table 3
E. Tziviloglou, Z. Pan, H. M. Jonkers and E. Schlangen / Journal of Advanced Concrete Technology Vol. 15, 536-543, 2017 541
Table 4 Results from crack permeability test on prismatic Table 5 Values for sealing parameters (αm, αs and r) for
mortar specimens. set of specimens immersed for 28 and 56 days in water.
Crack Water flow Sealing parameter Days of immersion
r
Sample width fn-h fh 28 56
(mm) (g/min) (%)
αm 60,88 86,31
1 0,289 81,12 -
2 0,315 134,14 - - αs 62,24 65,45
3 0,266 64,7 - r 69,41 91,75
4 0,339 - 27,46
5 0,294 - 21,66 69,41
6 0,356 - 38,04 3.2 Crack permeability results
7 0,363 - 10,9 The results from the crack permeability test and the re-
8 0,285 - 6,72 91,75 covery of water tightness for the two sets of specimens
9 0,296 - 5,88 are presented in Table 4. The results from the water
flow test on cracked non-healed specimens indicated
shows the measured crack width and the sealing per- that a larger crack area resulted in an increased flow. In
centage (αs), as derived from the simulations. Contrary addition, from the calculation of the recovery of water
to the relation between crack width and αm, the relation tightness it was derived that the longer immersion pe-
between crack width and αs is linear (Fig. 7). In other riod led in decreased water flow, therefore, a more effi-
words, the model indicates that the narrower the crack cient the sealing.
the more efficient the sealing.
Fig. 7 Estimated crack width - crack closure percentage (microscopic observations) and sealing percentage (simula-
tions).
E. Tziviloglou, Z. Pan, H. M. Jonkers and E. Schlangen / Journal of Advanced Concrete Technology Vol. 15, 536-543, 2017 542