System Documentation System MCUV-E02

Download as pdf or txt
Download as pdf or txt
You are on page 1of 28

multiControl plus Sub-distributor – Single wire power supply

Setup & Commissioning

Sub-distributor for
Central Power Supply System with
Central Battery and Microprocessor-Based
Function Control System

multiControl plus Sub-distributor – Single wire power supply

Illustration

Customer order No.:

Manufacturer No.:

Commissioning / Object:

Device No.:

Version: 1.3.1, date: 12.07.2018-steven.schmidt


Subject to technical and eidtorial changes.
multiControl plus Sub-distributor – Single wire power supply
Page 2 Setup & Commissioning
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 3

Inhalt
1 General ............................................................................................................................................................................ 5
1.1 Further applicable documents ................................................................................................................................................... 5
1.2 Liability and warranty ................................................................................................................................................................ 5
1.3 Copyright protection ................................................................................................................................................................. 5
1.4 Spare parts............................................................................................................................................................................... 5
1.5 Disposal ................................................................................................................................................................................... 5
2 Safety .............................................................................................................................................................................. 6
2.1 Content of the instruction manual ............................................................................................................................................. 6
2.2 Changes and modifications of the system .................................................................................................................................. 6
2.3 Responsibility of the operator.................................................................................................................................................... 6
2.4 Staff requirements .................................................................................................................................................................... 6
2.5 Safe at work ............................................................................................................................................................................. 7
2.6 Personal protection equipment ................................................................................................................................................. 7
3 Preface ............................................................................................................................................................................ 8
3.1 Installation location and environmental conditions .................................................................................................................... 8
4 Danger and information signs............................................................................................................................................. 9
5 Scope of delivery............................................................................................................................................................. 10
6 System overview ............................................................................................................................................................. 11
7 Mounting and installation of the sub-distributor ................................................................................................................. 12
7.1 Connection of power supply .................................................................................................................................................... 12
7.1.1 Single wire power supply (terminal X01) ............................................................................................................................ 12
7.1.2 AC-local supply (option, terminal X04) .............................................................................................................................. 12
7.1.3 RS485 interface (terminal X02) ........................................................................................................................................ 13
7.1.4 SAM24 switching inputs (option, terminal X03) ................................................................................................................. 13
7.1.5 Connection CCIF (terminal X22) ........................................................................................................................................ 14
7.1.6 Output circuits (terminal X30) ........................................................................................................................................... 14
8 Commissioning of the sub-distributor................................................................................................................................ 15
8.1 Commissioning of the sub-distributor with single wire power supply ......................................................................................... 15
8.2 Commissioning of the sub-distributor – single wire power supply and AC-local supply .............................................................. 16
9 Disconnect voltage of the multiControl Sub-distributor ....................................................................................................... 17
9.1 Disconnect voltage of the multiControl Sub-distributor at the Sub-distributor ........................................................................... 17
9.2 Disconnect voltage of the multiControl Sub-distributor at the main system ............................................................................... 17
9.3 Disconnect voltage of the multiControl Sub-distributor at the Sub-distributor with AC-local ...................................................... 18
9.4 Disconnect voltage of the multiControl Sub-distributor at the main system with AC-local .......................................................... 18
10 Servicing and inspections ................................................................................................................................................ 19
10.1 First inspection ....................................................................................................................................................................... 19
10.2 Repeating inspection .............................................................................................................................................................. 19
10.3 Inspection before commissioning ............................................................................................................................................ 20
10.4 Procedure in case of failure ..................................................................................................................................................... 20
11 General information on your system .................................................................................................................................. 21
multiControl plus Sub-distributor – Single wire power supply
Page 4 Setup & Commissioning
12 Technical data ................................................................................................................................................................ 22
13 Module descriptions........................................................................................................................................................ 23
13.1 Electric circuit module TSM32 ................................................................................................................................................. 23
13.2 DIN Rail controller for sub-distributor TSC-UV .......................................................................................................................... 24
13.3 Switch query module – SAM24 ............................................................................................................................................... 25
14 Revision history............................................................................................................................................................... 26
15 Circuit table.................................................................................................................................................................... 27
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning
1 General

This instruction manual is aimed at electrically skilled people according to DIN VDE 0105 or authorised technical staff and explains the safe
and professional handling of the central battery system. The general safety regulations and the local accident prevention regulations which
are valid for the area of use as well as safety instructions have to be observed. The instruction manual, especially the chapter safety, has to
be read completely prior to any works on the system.

1.1 Further applicable documents

Components from other manufacturers are mounted in the systems. The manufacturers of these components carried out a hazard assessment
and declared their compliance with existing European and national regulations.

1.2 Liability and warranty

This instruction manual was created considering existing standards. It has to be kept near the system and easily accessible for all staff working
on and with the system.
Additionally, all laws, standards and regulations of the country, in which the system is mounted and operated, have to be observed.
The manufacturer does not assume liability or warranty for damages or consequential damages occurring through:
 non-intended use
 non-authorised or non-professional changes of the connections, settings or programming of the system
 non-observance of rules and regulations for safe operation
 Operation of unauthorised or unsuitable devices on the Low Power System

1.3 Copyright protection

All content, drawings, images, and other illustrations are copyrighted.

1.4 Spare parts

Only original spare parts of the manufacturer must be used. Wrong or defective spare parts can lead to damages, malfunctions or total failure
of the system. Furthermore, the use of unauthorised spare parts voids all guarantee, warranty, service, compensation, and liability claims.

1.5 Disposal

Packaging materials are no waste but reusable materials which have to be recycled.

Batteries and electronic components contain materials which can lead to damages to health and the environment when inappropriately
disposed. National rules and regulations for the appropriate disposal of used batteries and electronic components have to be observed!
multiControl plus Sub-distributor – Single wire power supply
Page 6 Setup & Commissioning
2 Safety

The sub-distributor is safe to operate and complies with valid and recognised rules of engineering at the time of its development and
production. There is, however, the risk of danger when the system is used by non-professional staff or when it is used in a non-professional or
non-intended way.
The system and the connected parts must only be operated in perfect condition. The following have to be observed:
 safety instructions and hazard notes in the instruction manual
 specified work and safety instructions of the operator

Errors which influence the function or safety of the system have to be reported to the responsible person and cleared immediately.

2.1 Content of the instruction manual

Each person working on or with the system has to read and understand the instruction manual completely prior to any work on the system or
battery, even when this person has already worked with this system or a similar one or has been trained by the manufacturer.

2.2 Changes and modifications of the system

Any changes or extensions to the system, which are not authorised by the manufacturer, are prohibited in order to avoid hazards and to
guarantee an optimal performance of the system. Extensions, modifications or maintainance works, which are not described in the instruction
manual, have to be carried out by trained service personnel only!

2.3 Responsibility of the operator

As described in point 1.2, this instruction manual has to be kept near the system and easily accessible for all staff working on and with the
system.
The system must only be operated in technically perfect and operationally reliable condition. Additionally, prior to its commissioning, the
system has to be checked for intactness.

2.4 Staff requirements

Only skilled technicians or authorised qualified personnel are permitted to work on or with the system after being briefed about possible
hazards.
Staff are considered qualified if they are able to judge the work to be done and recognise possible hazards based on their training, expertise
and experiences as well as their knowledge of the respective regulations.
If the staff lacks the necessary knowledge, they need to get a professional instruction. You also have to make sure that the tasks are clearly
defined and understood and the works are carried out under supervision of skilled technicians.
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 7

2.5 Safe at work

Observance of safety notes and instructions is the basis of safe working and thus damage to persons and property while working on and with
the system can be avoided.

The following organisational measures have to be defined in writing and observed:


 safety measures during the work e.g. disconnecting the power supply and securing it against reconnection, standby lighting
 protection and safety devices against hazards from neighbouring parts of the system
 protection and safety devices for personnel working on the system
 obligation to inform and report on beginning, duration and ending of the works

Observe ESD-protection while working on the system!

2.6 Personal protection equipment

Always wear protection gear while working on and with the system:

protective clothing (tight-fitting, low tensile strength, no wide sleeves, no rings or other jewellery)
safety shoes (ESD-shoes according to standard EN 345)
multiControl plus Sub-distributor – Single wire power supply
Page 8 Setup & Commissioning
3 Preface

Thank you very much for buying a “multiControl plus Sub-distributor – single wire power supply (MCUV-E)”.

The MCUV-E represents the latest series of sub-distributors for multiControl plus systems.
It offers the possibility to outsource individual circuit modules (DIN rail module TSM32) of the multiControl plus or midiControl plus in a
separate housing. For large objects, this offers the possibility of saving cable ways and thus installation material.

Power is supplied in single-wire technology by AC/DC switching in the multiControl plus/midiControl plus main system. This means that the
MCUV-E is supplied with AC voltage as long as the main system is operating in mains mode. During a mains failure or test operation, the
MCUV-E is supplied with DC voltage. Thus, in contrast to conventional systems with two supply lines (AC line and DC line), only one supply
line (AC / DC line) is required, which can be achieved further savings of installation material.

Each subdistributor has 4 separate CCIFs, allowing 4 closed loop loops to be individually monitored on each MCUV-E.

On request, the MCUV-E can be ordered with an integrated SAM24 module.

As an option, an additional power supply from a local general light distributor is available. In this way, a tenant-related energy supply of the
luminaires connected to the MCUV-E can be realized. When the system is ready for operation, the luminaires are supplied by the supply of
the local general light distributor. Only when the voltage from the general light distributor or priority emergency or test operation by the main
system fails, the luminaires are supplied from the main system via single wire power supply.
This system complies with the standards DIN EN 50171, DIN EN 50172, DIN VDE 0100-560, DIN VDE 0108-100 as well as DIN VDE 0100-
718 (versions relevant on delivery) and guarantees the correct functioning of your emergency lighting system by means of a state-of-the-art
micro-processor-controlled function control system. This documentation has been created for you to quickly commission and operate the
system in an uncomplicated way.

We recommend the following course of action:

1. Observe the relevant danger signs and safety instructions (chapter 4)


2. Make yourself familiar with the design of the MCUV-E system (chapter 6)
3. Commission the system (chapter 8)

The exact circuit diagram along with other information on your system can be found in the attachment of this document.

Note: For maintenance works and modifications the system has to be de-energised by a specialist. The necessary steps are described in
chapter 9.

3.1 Installation location and environmental conditions

The system and the battery system can be operated at an altitude of up to 2000m above standard elevation zero, without any power reduction,
and must be placed in an appropriate room satisfying the following environmental condition:

 Air temperature: 0°C to 35 °C


 Humidity: up to 85% max. (non-condensing, refer to DIN EN 50171)

Also, please make sure that the room fulfills the conditions corresponding to the protection class of the system (see DIN EN 60529 and
60598).
The LAR of the respective federal states is used for distributors of the safety lighting! The EltBauVO only applies in connection with battery
systems and associated power supply systems and the construction of electrical rooms.

Note: The system must be located in the building such that the allowed cable lengths allowed for emergency lighting circuits will not be
exceeded.
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 9

4 Danger and information signs

Please strongly obey the safety instructions when installing and using your multiControl plus Sub-distributor system.

 Observe instructions and keep them located near the battery system for future reference!
 Work on the battery system should only be carried out by qualified personnel!
 No guaranty in cases of non-observance of instruction manual, repair using non-original parts or
unauthorised intervention!
 Do not smoke! Do not use any naked flame or other sources of ignition. There is the danger of explosion
and fire hazards!
 While working on batteries wear protective eye-glasses and clothing!
 Observe the accident prevention rules as well as DIN VDE 0510, VDE 0105 part 1 (version relevant on
delivery)!
 Any acid splashes on the skin or in the eyes must be flushed with plenty of water immediately. Then
seek medical assistance. Spillages on clothing should be rinsed out with water!
 Explosion and fire hazard, avoid short circuits! Caution! Metal parts of the battery are always
e n e r g i s e d ; therefore do not place items or tools on the battery!
 Electrolyte is strongly corrosive and acidic. In normal working conditions the contact with electrolyte i s
nearly impossible; electrolyte may leak from the vent valves in case of overcharging the battery or in
case of mechanical damage to the container. In case of any contact with electrolyte please flush with
water abundantly and seek medical assistance.
Batteries / cells are heavy! Ensure adequate mounting security and always use adequate handling
equipment for transportation.
Disposal of batteries
Batteries marked with the recycling symbol should be processed via a recognised recycling agency. By
agreement, they might be returned to the manufacturer. Batteries must not be mixed with domestic or
industrial waste.
multiControl plus Sub-distributor – Single wire power supply
Page 10 Setup & Commissioning
5 Scope of delivery

Included in the delivery of the multiControl plus Sub-distributor – single wire power supply system are:

 1x system multiControl plus Sub-distributor – single wire power supply in wall mounted cabinet
 1x brief instruction (this document)

Other tools and materials necessary for installation (brought by the installer):

 measuring device for voltage measurements of up to 500VAC or 300VDC


 slotted screw driver width 5.5mm
 hexagon socket wrench SW13 or slotted screw driver 10mm
 Phillips screw driver PZ2
 ¼“-tool with torque variable between 0 and 22Nm
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 11

6 System overview

F-tronic
APV24V
1
2
AC 400V IP 30

1
F1
2 3
F2
4 5 6 7 8 9 10 11 12 3
4
AC-L
K02
K03
K01

K04
PE

PE

X22

X02

X30

X04
X01

X01

5
13 14 15 16 17 18 19 20 21 22 23 24

L N L N L N L N L N L N L N L N LED on
KK - ok
L N L‘ N L‘/+‘ N/- L/+ N/-

E 01 E 02 E 03 E 04 E 05 E 06 E 07 E 08 1 1.1 2 2.1 3 3.1 4 4.1 UL Eingang


input US1 Ausga.
output US2 Ausga.
output UE Eingang
input

SAM 24
KK1 KK2 KK3 KK4
DIP-Schalter / switch UL, US1: UE, US2: 195-253V AC 50Hz
S1: Abschlusswiderstand 195-253V AC 50Hz 165-260V DC
ON
terminating impedance on...... TSC-UV ok
S2: Anschluss COM 2 ON Schalterabfragemodul / switch scanning module blink.. TSC-UV Störung / failure
connect COM 2 on... Netz / mains lokal ok
X03

S3: permanent ON DIP-Schalter /

TSC-UV
SAM-Code
S4: Netzwächter aktiv ON DIP-switch
mains monitoring active
ON APEMs 51
6 1 2
3
2 13 14 1

gemäß / according to EN50171,


4 5 6

E08
1 2 3 4 5 6 7 8 Ok Error U/BUS inaktiv EN50172, ÖVE/ÖNORM E80 01
11

7
8 9 10 1

1 2 3 4 RS485 RS485
nach DIN VDE0108, EN50171 sowie ÖVE EN2 / according to DIN VDE0108, En50171 and ÖVE Netzwächter PC230 / mains input output
monitoring Abschlusswiderstand
COM Eingang / input COM1 aus/out COM2 aus/out U/BUS COM-boost terminating resi stor TSC NOT-AUS
+18V

+18V
GND

GND

F1 F2
8 10

16 2

+12V GND A B SC +12V GND A B SC +12V GND A B SC L1 L2 L3 N Code BAS


ON
S1

TU: 0...35°C
A

AC-L
K02
K03
K01

K04
PE

PE

X22

X02

X30

X04
X01

X01
25 26 27 28 29 30 31 32 33 34 35 36 6
TSM32 TSM32
L/+ N/- L/+ N/- 4
BUS
4
SLOT L/+ N/- L/+ N/- 4
BUS
4
SLOT
16 2

8 10

16 2

8 10

16 2

8 10

16 2

8 10

A B Code Code A B Code Code

A B A B

A F
L/+
F
N/- Status-LED A F
L/+
F
N/- Status-LED
Color Status Color Status L N L N L N L N L N L N L N L N LED on
KK - ok
L N L‘ N L‘/+‘ N/- L/+ N/-
X01

green DS / maintained mode green DS / maintained mode E 01 E 02 E 03 E 04 E 05 E 06 E 07 E 08 1 1.1 2 2.1 3 3.1 4 4.1 UL Eingang
input US1 Ausga.
output US2 Ausga.
output UE Eingang
input
blue BS / non-maintained mode blue BS / non-maintained mode
SAM 24
KK1 KK2 KK3 KK4
DIP-Schalter / switch UL, US1: UE, US2: 195-253V AC 50Hz
yellow Batt.-betrieb / battery mode yellow Batt.-betrieb / battery mode 195-253V AC 50Hz 165-260V DC
S1: Abschlusswiderstand ON
F F red Fehler / failure F F red Fehler / failure
B L/+ N/- gemäß / according to EN50171,
B L/+ N/- gemäß / according to EN50171,
terminating impedance
S2: Anschluss COM 2
connect COM 2
ON Schalterabfragemodul / switch scanning module on...... TSC-UV ok
blink.. TSC-UV Störung / failure
on... Netz / mains lokal ok

X03
EN50172, ÖVE/ÖNORM E8001 EN50172, ÖVE/ÖNORM E80 01 S3: permanent ON DIP-Schalter /

TSC-UV
SAM-Code
S4: Netzwächter aktiv ON DIP-switch
RS485 RS485 RS485 RS485 mains monitoring active
ON APEMs 51
6 1 2

3
Abschlusswiderstand Abschlusswiderstand

2 13 14 1
gemäß / according to EN50171,

4 5 6
E08
terminating resi stor terminating resi stor 1 2 3 4 5 6 7 8 Ok Error U/BUS inaktiv EN50172, ÖVE/ÖNORM E8001
UE Eingang/input UE Eingang/input
+18V

+18V

+18V

+18V

UE: 195-253VAC 50 Hz UE: 195-253VAC 50 Hz

11
GND

GND

GND

GND

7
8 9 10 1

1 2 3 4
ON

ON
S1

S1

L/+ N/- L/+ N/- 165-260V DC TU: 0...35°C L/+ N/- L/+ N/- 165-260V DC TU: 0...35°C RS485 RS485
B

B
A

nach DIN VDE0108, EN50171 sowie ÖVE EN2 / according to DIN VDE0108, En50171 and ÖVE Netzwächter PC230 / mains input output
monitoring Abschlusswiderstand
COM Eingang / input COM1 aus/out COM2 aus/out U/BUS COM-boost terminating resi stor TSC NOT-AUS

+18V

+18V
GND

GND

8 10

16 2
+12V GND A B SC +12V GND A B SC +12V GND A B SC L1 L2 L3 N Code BAS

ON
S1

B
TU: 0...35°C

A
4

7
37 38 39 40 41 42 43 44 45 46 47 48 1 3 5 7 (13) 53 1 3 5 7
(13)
53

61 61
TSM32 TSM32
A1 L/+ N/- L/+ N/- 4
BUS
4
SLOT L/+ N/- L/+ N/- 4
BUS
4
SLOT

16 2

8 10

16 2

8 10

16 2

8 10

16 2

8 10
A B Code Code A B Code Code
A1

F3
A B A B

A F
L/+
F
N/- Status-LED A F
L/+
F
N/- Status-LED
Color Status Color Status

X01
L1 L2 L3 N 5TT5 8300 5TT59101 5TT5 0500 5TT59101
green
blue
DS / maintained mode
BS / non-maintained mode
green
blue
DS / maintained mode
BS / non-maintained mode
yellow Batt.-betrieb / battery mode yellow Batt.-betrieb / battery mode
Insta Schütz HS/AS Insta Schütz HS/AS F F red Fehler / failure F F red Fehler / failure
Netz / mains: 3x 230V / N 50Hz
Nicht beleg te Eingänge mit beleg ten verbinden / Contactor Contactor B L/+ N/- gemäß / according to EN50171,
B L/+ N/- gemäß / according to EN50171,
Conne ct unused inputs to used one EN50172, ÖVE/ÖNORM E8001 EN50172, ÖVE/ÖNORM E8001
RS485 RS485 RS485 RS485
X05

UAB: Power-Control Abschlusswiderstand


terminating resi stor
Abschlusswiderstand
terminating resi stor
195V UE Eingang/input UE Eingang/input

+18V

+18V

+18V

+18V
PC230 UE: 195-253VAC 50 Hz UE: 195-253VAC 50 Hz

GND

GND

GND

GND
ON

ON
S1

S1
165-260V DC TU: 0...35°C 165-260V DC TU: 0...35°C
X05

L/+ N/- L/+ N/- L/+ N/- L/+ N/-

B
A

A
Netz / mains
ok AC-1: 25A 53 AC-1: 63A 53
Gemäß / a ccording to DINVDE 0108 AC-3: 4kW AC-3: 15kW
61 61
Anschluss / conne ct: max. 2,5mm² Ue ~400V Ue ~400V

8
Schaltleistung / swi tching capaci ty max.: (13) (13)
AC1: 0,5A 250V 50Hz AC, DC1: 2A 30V DC 1 3 5 7 A1 1 3 5 7 A1
Uc 230V AC 50/60Hz Uc 230V AC 50/60Hz
220V DC

2 4 6 8 A2 62 2 4 6 8 A2 62
18 15 16 28 25 26 (14) 54 (14) 54

A2 A2
6 6

(14) (14)
2 4 6 8 254 2 4 6 8 254 53 53
1 3 5 7 (13) 1 3 5 7
(13)

61 A1 61
A1

F3
L1 L2 L3 N 5TT5 8300 5TT59101 5TT5 0500 5TT59101
Insta Schütz HS/AS Insta Schütz HS/AS
Netz / mains: 3x 230V / N 50Hz Contactor Contactor
Nicht beleg te Eingänge mit beleg ten verbinden /
Conne ct unused inputs to used one

X05
UAB: Power-Control
195V PC230

X05
Netz / mains
ok AC-1: 25A 53 AC-1: 63A 53
Gemäß / a ccording to DINVDE 0108 AC-3: 4kW AC-3: 15kW
Anschluss / conne ct: max. 2,5mm² Ue ~400V 61 Ue ~400V 61
Schaltleistung / swi tching capaci ty max.: (13) (13)
AC1: 0,5A 250V 50Hz AC, DC1: 2A 30V DC 1 3 5 7 A1 1 3 5 7 A1
Uc 230V AC 50/60Hz Uc 230V AC 50/60Hz
220V DC

2 4 6 8 A2 62 2 4 6 8 A2 62
18 15 16 28 25 26 (14) 54 (14) 54

A2 A2
6 6
X03 (14) (14)
2 4 6 8 254 2 4 6 8 254

X03

Figure 1: Front view 9


10
11
1 AC-local supply*
12
2 Connection consumer
3 Connection data (RS485)
4 Connection critical circuit (CCIF)
5 Connection and fuse of single wire power supply Figure 2: Inside view
6 SAM24*
7 TSC-UV
8 TSM32
9 Fuse AC-local*
10 PC230*
11 K1*
12 K2*

*option

Similar to illustration.
multiControl plus Sub-distributor – Single wire power supply
Page 12 Setup & Commissioning
7 Mounting and installation of the sub-distributor

7.1 Connection of power supply


7.1.1 Single wire power supply (terminal X01)

Make sure that the mains power line is de-energised and dimensioned
according to the maximum connected load. Connect the mains line to the
mains terminals (Figure 1; No. 5) for which you have to remove the mains fuses. F1 F2
A through-wiring to the next MCUV-E is possible.

PE

PE
X01
Caution: The mains power line gets energised at a later time (see chapter 8).

System type F1 L/B+ F2 N/B- type


MCUV-E02 16A 16A D01
Fuse power supply

Figure 3: Connection power supply

7.1.2 AC-local supply (option, terminal X04)

Make sure that the mains power line is de-energised and dimensioned
according to the maximum connected load.
Connect the supply line to the input fuse (Figure 1; No. 9) for which you have
to remove the mains fuses.
F3

Caution: The mains power line gets energised at a later time (see chapter 8).

AC-L
X05

X04

X04
System type F3 typep
MCUV-E02 16A D01

Supply with AC-local

Figure 4: Mains connection (F3)


multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 13

7.1.3 RS485 interface (terminal X02)

The RS485 interface is used for the data connection between the main system

+18V
GND
and the sub-distributor. To do this, use a shielded 4-core BUS cable (for

SC
B
A
example, J-Y(St)-Y)! A further wiring to the next MCUV-E is possible. The wiring
of an additional branch line, from terminal block X02, is not permitted.

The use of NYM cables or similar is not permitted!

Note: The maximum cable length of all RS485 bus lines connected to the main
system must not exceed a total length of 1000m in addition.

X02
Note: During all installation work on the RS485 bus, the entire system must be
de-energized.

Note: The whole communications strand of a MCUV-E must not be tapped from
a COM2 of the SAM24.

Figure 5: Connection data cable RS485

7.1.4 SAM24 switching inputs (option, terminal X03)

Combined with the switch query module, circuits or luminaires can be


switched. Optionally, the MCUV-E can be equipped with a SAM24 module.
To connect the 8 galvanic isolated switching inputs E1-E8, print terminals are
available on the SAM24 module. A switching voltage (220/230V AC 50/60Hz,
24-255V DC) must be connected.
L N L N L N L N L N L N L N L N
E 01 E 02 E 03 E 04 E 05 E 06 E 07 E 08

Detailed information on the SAM24 module can be found in the corresponding


DIP-Schalter / swit ch
S1: Abschlusswiderstand
terminating impedance
ON SAM 24
Schalterabfragemodul / switch scanning module
S2: Anschluss COM 2 ON

product information.
connect COM 2
ON
X03

S3: permanent DIP-Schalter / SAM-Code


S4: Netzwächter aktiv ON DIP-switch
mains monitoring active 61 2
ON APEMs 51

3
12 13 14 1

4 5 6
E08
1 2 3 4 5 6 7 8 7 Ok Error U/BUS inaktiv
1
8 9 10 1

1 2 3 4

The connection is made directly to the SAM24 module. nach DIN VDE0108, EN50171 sowie ÖVE EN2 / according to DIN VDE 0108, En50171 and ÖVE
COM Eingang / input COM1 aus/out COM2 aus/out
Netzwächter PC230 / mains
monitoring U/BUS COM-boost
+12V GND A B SC +12V GND A B SC +12V GND A B SC L1 L2 L3 N

The PE cores are connected to the busbar.

Figure 6: Connection SAM24 switching inputs


multiControl plus Sub-distributor – Single wire power supply
Page 14 Setup & Commissioning
7.1.5 Connection CCIF (terminal X22)

The four integrated CCIFs are used to monitor separate quiescent current
loops.

CCIF: The CCIF registers the interruption of the quiescent current loop and a
clumping (short circuit of the line) and switches on the non-maintaind circuits
/ luminaires of the system. The quiescent current loop has 5V DC voltage.
Refractory cable material is not necessary if the terminator is mounted on the
last line monitor.

Applying voltage to these terminals is not permitted and will destroy the
system!

X22
Figure 7: Connection quiescent current loop

7.1.6 Output circuits (terminal X30)

Figure 8 shows the terminal block X30 to which the consumer circuits (luminaires) can be connected. Pay attention to the correct polarity and
use mains-compatible cables; comply with the standards MLAR, EltBauVo as well as DIN VDE 0100.

Note: The circuits to be connected have to be checked for installation errors such as short circuit and earth fault prior to connection.
Note: grey = Phase; blue = neutral conductor

...
K02
K01

Kxx
X30

Figure 8: Connection output circuits - X30


multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 15

8 Commissioning of the sub-distributor


8.1 Commissioning of the sub-distributor with single wire power supply

To commission the sub-distributor, the housing must be opened. Figure 1 shows schematically the view of the open sub-distributor. Now
proceed as follows:

1. De-energize the main system. Under help of the documentation, de-energize the main system.

2. Prepare supply voltage. Insert the fuses “outgoing sub-distributor - ABUV” in the main system.

3. Set up the power supply. Energize the supply line between the main system and the multiControl sub-distributor by putting the main
system back into operation. Check the correct assignment of the power supply to F1 / F2 or X01 by the following measurements. In case
of a connection error, cancel commissioning:

At AC supply through the main system:


Voltage between L/+ and N/- 230V AC
Voltage between L/+ and PE 230V AC
Voltage between PE and N/- 0V

At DC supply through the main system:


Voltage between L/+ and N/- 240V DC – Pay attention to polarity!

4. Switch on the sub-distributor. Switch in the mains fuse F1/F2, the sub-distributor will start automatically.

Note: Please note that when the main system is ready for operation, the circuits in the MCUV-E switch on after the start. Perform installation
work only on a de-energized system and pay attention to the 5 safety rules!

Note: When restarting the device, this must remain switched off for at least 20 seconds! Non-observance may cause communication
problems during the start-up phase of the system.
multiControl plus Sub-distributor – Single wire power supply
Page 16 Setup & Commissioning
8.2 Commissioning of the sub-distributor – single wire power supply and AC-local supply

1. De-energize the main system. Under help of the documentation, de-energize the main system.

2. Prepare supply voltage. Insert the fuses “outgoing sub-distributor - ABUV” in the main system.

3. Set up the power supply. (Single wire power supply of the main system). Energize the supply line between the main system and the
multiControl sub-distributor by putting the main system back into operation. Check the correct assignment of the power supply to F1 /
F2 or X01 by the following measurements. In case of a connection error, cancel commissioning:

At AC supply through main system:


Voltage between L/+ and N/- 230V AC
Voltage between L/+ and PE 230V AC
Voltage between PE and N/- 0V

At DC suppy through main system:


Voltage between L/+ and N/- 240V DC – Pay attention to polarity!

4. Set up the power supply (AC-local supply). Energize the supply line between the general light distributor and the multiControl sub-
distributor by using the fuse in the general light distributor. Check the correct assignment of the power supply to F3 or X04 by the
following measurements. In case of a connection error, cancel commissioning:

Voltage between L and N 230V AC


Voltage between L and PE 230V AC
Voltage between PE and N 0V

5. Switch on the sub-distributor. Switch in the mains fuse F1/F2, the sub-distributor will start automatically.

6. Switch on the AC-local supply voltage. Insert fuse F3.

Note: If only the voltage of the AC-local supply is switched on, all circuits are switched to a safe state after 10 seconds.

Note: Please note that when the main system is ready for operation, the circuits in the MCUV-E switch on after the start. Perform installation
work only on a de-energized system and pay attention to the 5 safety rules!

Note: When restarting the device, this must remain switched off for at least 20 seconds! Non-observance may cause communication
problems during the start-up phase of the system.
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 17

9 Disconnect voltage of the multiControl Sub-distributor


9.1 Disconnect voltage of the multiControl Sub-distributor at the Sub-distributor

Before carrying out maintenance and installation work or modifications to the system, it must be properly disconnected from voltage. To do
this, proceed as follows:

1. Set the operating mode selector switch (BAS) of the main system to charging mode. Set the mode selector switch on your main system to
charging mode (position "0"). As an alternative to the mode selector switch of the main system, the emergency mode switch (NOT-AUS BAS)
of the sub-distribution can be used (see 13.2 DIN Rail controller for sub-distributor TSC-UV).

2. Remove the fuses F1/F2. Remove the fuses.

Note: The supply line remains energized!

9.2 Disconnect voltage of the multiControl Sub-distributor at the main system

Before carrying out maintenance and installation work or modifications to the system, it must be properly disconnected from voltage. To do
this, proceed as follows:

1. Set the operating mode selector switch (BAS) of the main system to charging mode. Set the mode selector switch on your main system
to charging mode (position "0").

2. Disconnect voltage of the supply line between main system and sub-distributor. Remove every fuse of the „Outgoing Sub-distributor
(ABUV) in your main system. The sub-distributor is now de-energized and turned off.

Note: The supply line to the sub-distributor is now de-energized.


multiControl plus Sub-distributor – Single wire power supply
Page 18 Setup & Commissioning
9.3 Disconnect voltage of the multiControl Sub-distributor at the Sub-distributor with AC-local

1. Set the operating mode selector switch (BAS) of the main system to charging mode. Set the mode selector switch on your main system
to charging mode (position "0"). As an alternative to the mode selector switch of the main system, the emergency mode switch (NOT-
AUS BAS) of the sub-distribution can be used (see 13.2 DIN Rail controller for sub-distributor TSC-UV).

2. Remove the fuse F3 and disconnect the N-disconnect terminal (X05).

3. Remove the fuses F1/F2. Remove the fuses.

Note: If the supply from the main system to the MCUV-E (F1/F2) is disconnected from the supply of the general light distributor (F3/N-
disconnect terminal), the circuits switch to a safe state (active (mains)).

9.4 Disconnect voltage of the multiControl Sub-distributor at the main system with AC-local

1. Set the operating mode selector switch (BAS) of the main system to charging mode. Set the mode selector switch on your main
system to charging mode (position "0"). As an alternative to the mode selector switch of the main system, the emergency mode
switch (NOT-AUS BAS) of the sub-distribution can be used (see 13.2 DIN Rail controller for sub-distributor TSC-UV).

2. Remove the fuse in the general light distributor. Remove the pre-fuse of the MCUV-E in the general light distributor.

3. Disconnect voltage of the supply line between main system and sub-distributor. Remove every fuses of „Outgoing Sub-distributor“
MCUV in your main system. The Sub-distributor is now de-energized and turned off.

Note: If the supply line from the main system to the MCUV-E is disconnected from the supply of the general light distributor, the circuits switch
to a safe state (active (mains)).
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 19

10 Servicing and inspections

Once a year you should also check (visual inspection):


 check naked screw joints (earthing, mains supply, battery cables) for tightness

10.1 First inspection

The first inspection has to be carried out according to E DIN EN 50171 (VDE 0558-508):2013-07 by the installation technician when
commissioning the system.
First inspections have to be carried out in compliance with the local, national regulations and comprise the following points:

 check the correct selection of modules. Observe the selectivity of the distribution network of the emergency power supply
 check the correct selection and setting of the automatic transfer and switching device (ATSD)
 visual check of the settings of the protection devices
 check the function by disconnecting from mains
 check the mounting rooms in terms of fire protection, equipment and facilities.

Inspections must only be carried out by electrically skilled technicians, who are trained and qualified.

10.2 Repeating inspection

The repeating inspection has to be carried out in compliance with the local/national regulations. If there are no local/national regulations,
the following intervals are recommended:

automatic transfer and switching device (ATSD):


 function test with load transfer: weekly
An automatic function test must be programmed by the installation technician/operator upon installation/commissioning (see
documentation of the main system)
 test through imitation of a mains failure: half-yearly
disconnection from mains supply through disconnecting the pre-fuse of the system or pushing the mains switch (chapter 7.1.1
(Figure 3)). The switch has to be switched on again after the function test.

protection devices:
 visual inspection of the settings: yearly
1. check the battery voltage as well as the symmetry voltage with a measuring device (see chapter 5)
2. check the battery current by imitating a mains failure (see "testing through imitation of a mains failure") with a measuring device
(see chapter 5) or a suitable and calibrated clamp-on ammeter

protection against electric shock


 measured at mains input: every 3 years
 in output circuits with residual current-operated protective device (RCD) through function test, proof of triggering with rated
residual operating current: half-yearly
Only with installed service socket (SSD)
multiControl plus Sub-distributor – Single wire power supply
Page 20 Setup & Commissioning
10.3 Inspection before commissioning

After mounting the central power supply system, the installation technician must carry out the inspections according to HD 60364-6 chapter
61.

Part of them is the visual inspection of the stationary electrical system before the central emergency power supply system is commissioned
as well as testing and measuring, preferably in this order:

 conductivity of the cables


 insulation resistance of the electrical system
 protection through SELV, PELV or protective separation
 protection through automatic switch-off of the power supply
 additional protection
 voltage polarity
 phase sequence of the external conductors
 function and operation test
 voltage drop

If an error is detected during the testing and measuring, this and each previous test, which might have been influenced by this error, have to
be repeated after clearing the error.

If the installation technician of the central emergency power supply system is not the installation technician of the stationary electrical system,
he must be provided with the test log of the first inspection of the stationary electrical system, which the emergency power supply system is
meant for, before he can carry out the first inspection of the emergency power supply system.

The observance of the requirements as defined in the instruction manual of the manufacturer has to be proven and confirmed prior to testing
and measuring by visual inspection. Particularly the following has to be inspected:

 the condition of the mounting location, marking and equipment according to standards (operating devices, means of body
protection, tools, utilities)
 protection against intrusion of solid foreign objects and liquids
 protection against external mechanical impact
 observance of the surrounding temperature (lower and upper limit)
 observance of the maximal humidity
 ensuring the necessary ventilation
 EMV-environment (A or B)
 checking if special operating conditions can disturb the operational safety and functionality of the central emergency power supply
system such as vibrations, extraordinary shocks, corrosive atmosphere, strong electric or magnetic fields, explosion hazard
 the existence of necessary operation and maintenance areas for the central emergency power supply system
 the correct selection of modules of the emergency power supply system and check if the requirements of the user according to 5.2
have been met by the manufacturer
 checking the settings of the protection devices

If a system fails an inspection according to E DIN EN 50171 (VDE 0558-508):2013-07 paragraph 8.2.4 sub-paragraph g) [6], it must not be
commissioned!

[6] checkingthe battery concerning sufficient capacity, the emergency power supply system must be operated during the battery discharge
with the rated output current over the rated operating time. Systems, which do fail this test, have to be tested again. If the requirements are
not met in this test either, the system must not be commissioned

10.4 Procedure in case of failure

If you notice malfunctions of the battery set or the charger unit, call the customer service immediately. A service contract with your dealer
enables an early recognition of failures.
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 21

11 General information on your system

System type:

Mounted by: Date:

Commissioned by: Date:

Safety signs fixed by: Date:


multiControl plus Sub-distributor – Single wire power supply
Page 22 Setup & Commissioning
12 Technical data

device type
connection supply voltage 230V AC / 216V DC +/-10%
power supply frequency 50Hz +/- 4%
consumer connection power (DC) in W 2100
consumer connection power (AC) in VA 3000
deep discharge 1 1.71V / Cell
by main system
deep discharge 2 1.53V / Cell
working mode Maintained or mode non-maintained connecting in switchmode
mains monitoring by AC-local input 1 phases again N and critical circuits CC MB for switched and unswitched
maintained lightload with voltage supply of UV
initiation by AC-local ≤ 85% UNenn
function test
by main system
capacity test
noise suppression N at VDE 0875
ambient temperature 0-35°C
dimension in mm HxWxD
protection class
wire come in
number of circuits / TSM32 /
number of SAM-modules 0
number of switch inputs 0
fuse supply voltage 16A 16A D01
fuse AC-local 16A D01
fuse circuit module TSM32 fuse ceramic 5x20mm, 5AT

conductor cross section


supply voltage 0,5-10mm² rigid
final circuit 0,25-4mm² rigid
data cable 0,25-1mm² rigid
critical circuit (CCIF) 0,25-4mm² rigid
supply voltage AC-local 0,25-4mm² rigid
SAM-switch inputs 0,5-1,5mm² rigid
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 23

13 Module descriptions

Several modules which are integrated in your system or optionally available are briefly described in the following paragraphs. These data can
also be downloaded from your dealer’s homepage.

13.1 Electric circuit module TSM32

Characteristics at a glance:

 216V DC output voltage in battery operation


 2x3A outout current per module / 650VA connected load
 2 electric circuits per module
 Mixed mode in the circuit
 Single luminaire or circuit monitoring in the circuit
 Final circuit fuse:
o TSM32 5x20mm, 5AT
 Dimension: 86 x 105 x 60mm (HxWxD) Figure 9: TSM32

The DIN rail circuit module – TSM32 is a circuit module for emergency lighting systems of type multiControl plus. The power supply to
the circuits of the TSM32 via an AC/DC change-over which is installed in the main system. Each circuit module supplies and monitored
two circuits, each with a maximum of 20 safety and/or safety escape sign luminaire. The circuit module is able to realize a single light
request as well as a self-calibrating current monitoring. The mixed operation of safety and safety escape sign luminaires in a circuit in
the types of non-maintained-, maintained- and switched modified non-maintained lighting without the installation of a separate data
line is possible.

Each circuit of the TSM32 can be switched with switching commands via a switch scanning module (SAM24). The following types of
switching are provided here: non-maintained lighting (DS), maintained lighting (BS) and switched modified non-maintained lighting
(gMB).

The circuit modules are connected to the central battery system via the RS485 BUS. All programming is carried out seperately on the
central computer for each circuit, for further information please refer to the documentation of you emergency lighting system.

On the front of the circuit module each circuit is protected with a 5AT fuse.

Visualization of states via LED. The visualization of the states for each circuit is separately done via a respective LED (A/B):

Status-LED permanent green: Circuit is switched on (DS, DS)


Status-LED flashing (once every 3s) green: Circuit is switched off (DS-OFF, System in charging mode)
Status-LED permanent blue: Circuit is switched on (MB, gMB)
Status-LED flashing blue: Circuit is switched on (MB-overrun time)
Status-LED permanent yellow: Circuit is switched on (battery mode)
Status-LED flashing yellow: Circuit is switched on (battery mode-overrun time)
Status-LED permanent/flashing red: Circuit is faulty (p.e. luminaire fault, fuse fault, communication fault)
multiControl plus Sub-distributor – Single wire power supply
Page 24 Setup & Commissioning
13.2 DIN Rail controller for sub-distributor TSC-UV

Characteristics at a glance:

 Microprocessor-based function control system


 Monitoring the mains and battery voltage of an MCUV-Exx-LE
even in case of communication failure to the main system
 Locel mode selector
 Dimension: 86 x 105 x 60mm (HxWxD)

Figure 10: TSC-UV

The DIN Rail controller for sub-distribution - TSC-UV is a control and switching module for sub-distribution of emergency lighting
systems of type multiControl plus.
The TSC-UV includes 4 separate quiescent current loops (CCIF), designated KK1, KK2, KK3 and KK4. The assignment of the quiescent
current loops to the circuits of the associated MCUV-E takes place via the internal web interface. The triggering of the modified standby
mode (MB) takes place in case of an interruption or lumping of the line of the quiescent current loop. The operating status is visualized
via the respective LED "KK - ok" as follows:

LED „KK - ok“ lights up permanently Quiescent current loop is closed


LED „KK - ok“ flashing Quiescent current loop triggered (interruption/lumping)

Pay attention to the following during installation:


 Set 10kΩ terminating resistor
 Distance between terminating resistor and TSC-UV (per output) ≤ 500m
 Cable type J-Y(ST)Y 2x2x0,8mm²
 Internal analyses of the terminating resistor value is between 5-15kΩ

Furthermore, the TSC-UV has separate monitoring for rental electricity supply (AC local) with integrated mains monitor. An additional
AC feed can be made by a local general light distributor and thus a tenant-related electricity billing can be realized. Only in emergency
operation of the main system (modified readiness by triggering the quiescent current loop, battery or test mode) or failure of the local
general light distributor is switched to the single wire power supply of the main system. Switching takes place via a contactor
changeover.
The mains monitoring function is visualized via the "Netz / mains lokal ok" LED as follows:

LED „Netz / mains lokal ok“ on local mains ok, Power supply is taken from the local general light distributor
LED „Netz / mains lokal ok“ off Local mains outside the limits, Power supply is taken from the main system

To simplify installation and maintenance work, the TSC-UV has its own mode selector switch (BAS) as a button. This BAS can switch off
and on the TSC-UV circuits belonging to the TSM32 in case of maintained light, modified standby and battery operation.
The TSC-UV is connected to the main system via the RS485 BUS. In case of a communication fault, all circuits in this sub-distribution
are switched to modified standby mode. Because there is no communication to switch off the circuits, this can be realized via the "NOT-
AUS / BAS" button as follows:

Circuits off (charging mode) Press „NOT-AUS/BAS“ for 3 seconds until the LED „TSC-UV“ is flashing fast → release the button
Circuits on (ready to operate) Press „NOT-AUS/BAS“ for 3 seconds until the LED „TSC-UV“ is flashing fast → release the button

After conversion, the operating mode can be recognized via the LED „TSC-UV“
internal BAS is ready to operate Lights up permanently (Factory setting)
internal BAS is charging mode flashing (0,1s on/1s off)

Note: The function is used for the load-free release of the TSM. Despite switched off circuits, a functional or capacity test, including
preheating, is possible at any time. Only with removed output fuses on the DIN rail circuit module – TSM32 are the final circuits de-
energized! Each restart of the system or disconnection and connection of the power supply to the sub-distributor will reset the
charging mode and switches the circuits on again.
After completing the work, the correct operating mode must be restored.
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 25

13.3 Switch query module – SAM24

Characteristics at a glance:

 8 (7+1) reverse-polarity tolerant control inputs for detecting the


switching status of the general lighting
 Integrated mains monitor (active through DIP-switch)
 2 COM ports for feed-through or star-shaped wiring
 Integrated repeater function for COM port 2 (COMboost)
 Integrated terminating resistor (active through DIP-switch)
 Integrated function monitoring of the BUS line
 dimension: 86 x 105 x 60mm (HxWxD)
Figure 11: SAM24

The interface module SAM24 allows the direct interfacing of an emergency lighting system with a general lighting installation. It is to
monitor the operation status of the general lighting system in order to achieve a joint switching of emergency lights and the general
lighting when mains-operated. Normally-closed contacts as well as normally-open contacts of the general lighting can be monitored;
it is also possible to directly connect phases of the general lighting in order to activate the emergency lighting in case of a general
lighting failure. Up to 16 SAM24 interface modules can be connected to the emergency lighting system via the BUS line, which
provides a sufficient number of inputs.

Normally-open contacts can also be used for monitoring fuses of the general lighting. The setup or programming is carried out at the
emergency lighting device (ds/mb setting). Switching the general lighting will produce a status change being recognized at the
control inputs E01 - E08 which is transferred via BUS line to the power supply system. The emergency lighting system can be
programmed to switch on or off certain emergency lighting circuits upon status change of each input.

The lighting interface module is connected to the BUS interface and the respective voltage supply of the power supply system (e.g.
MULTI-CONTROL). The voltage inputs should always be operated in pairs (E01-E02 / E03-E04 / E05-E06 and E07-E08) with the
same mains voltage or low voltage potential.

Interface function:
The SAM24 provides 8 galvanically isolated multi-voltage inputs accomodating voltages in the range between 18V to 255V (DC) or
185V to 255V (AC). The state (HI/LO) of each input is indicated by a yellow LED at the front of the SAM24 (LED on = voltage
recognized). If ouy want to use input channel no. 8 for voltage monitoring, set DIP switch no. 4 to OFF. Now up to 8 separated voltage
inputs can be connected and monitored.

3-phase mains monitor function:


The SAM24 module can be used for monitoring a 3-phase mains (3 x 230V to neutral) of the general lighting. The integrated 3-phase
mains monitor can be activated by setting DIP switch no. 4 to ON. This also deactivates the voltage monitoring function of channel 8.
The 3-phase mains monitoring function detects phase failures as well as a neutral conductor breach are registered and indicated.
Theswitching thresholds are in accordance with valid European and German standards.

Voltage range of the COM ports +9 to +24V to GND


Power consumption at 18V 18mA
BUS-line (data line) A, B, SC (shield)
Cable type Recommended data cable J-Y(St)Y 02x2x0,8mm²
Control inputs E01-E08 (L/N)
Control voltages AC 185V – 255V / 50Hz or DC 18V – 255V
Turn coding switch Address of the respective SAM24 module (01-16)
DIP-switch 1-4 (functions) 1 – terminating resistor (ON) → for last module on COM1
2 – terminating resistor (ON) → for first module on COM2
3 – module active (ON)
4 – input 8 active (OFF) / mains monitor active (ON)
multiControl plus Sub-distributor – Single wire power supply
Page 26 Setup & Commissioning
14 Revision history

multiControl plus Sub-distributor – Single wire power supply – Setup & Commissioning
version date of issue Most important changes compared to previous version
1.0 30.01.2018 -
1.3.1 18.06.2018 Restart of the system
multiControl plus Sub-distributor – Single wire power supply
Setup & Commissioning Page 27

15 Circuit table

Number of
Circuit Location P(VA)
luminaires
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
multiControl plus Sub-distributor – Single wire power supply
Page 28 Setup & Commissioning

Identification no.: 180618


Issuing date: 18.06.2018
Publisher: RP-Technik GmbH
Hermann-Staudinger-Straße 10-16, 63110 Rodgau
Subject to technical and editorial changes.

You might also like