Plant Client Contract Code Document Identification Code PMC Category Contract No.

BIPCOAL ABRPL - - - -

STRUCTURAL DESIGN FOR

INCINERATOR PACKAGE
Rev 00 Page SEE BELOW

00 IFC ISSUED FOR CONSTRUCTION 03.01.2022 RPY 03.01.2022 RPY 03.01.2022 -

Rev. Status Description Date Prepared Date Checked Date Approved AC

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Plant Client Contract Code Document Identification Code PMC Category Contract No.
BIOCOAL ABRPL - - C- -

STRUCTURAL DESIGN REPORT

BIOCOAL DRYER PACKAGE
Rev 00 Page SEE BELOW

Contents:
1 Revision ................................................................................................................................... 3

2 Description .............................................................................................................................. 3

3 General .................................................................................................................................... 3
3.1 References .......................................................................................................................................... 3
3.2 Calculation Procedure ......................................................................................................................... 3

4 Structural System ..................................................................................................................... 4

4.1 Nodes & Beams ................................................................................................................................... 4
4.2 Dimensions.......................................................................................................................................... 6
4.3 Section Properties ............................................................................................................................... 7
4.4 Material Data ...................................................................................................................................... 8
4.5 Releases .............................................................................................................................................. 8
4.6 Support .............................................................................................................................................. 13

5 Loading .................................................................................................................................. 15
5.1 Basic Load Cases ............................................................................................................................... 15
5.2 Load Combinations ........................................................................................................................... 17
5.3 Deflection Check ............................................................................................................................... 17

Appendix I: STAAD REPORT OF INCINERATOR PACKAGE ........................................................................ 20

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Plant Client Contract Code Document Identification Code PMC Category Contract No.
BIOCOAL ABRPL - - C- -

STRUCTURAL DESIGN REPORT

BIOCOAL DRYER PACKAGE
Rev 00 Page SEE BELOW

1 Revision
Revision Date Description
R00 02.01.2022 Issued for Approval

2 Description
The purpose of this document is to analyse and design structural steel for Incinerator Package
Structure supporting Biocoal Dryer Structure.

3 General

3.1 References
Reference Documents:

- Overall Plot Plan

- Layout and Details of Baseplate
- Design specification for CSA works
- General Specification for material
- Detail of staircase
- General notes for structural steel works
- Equipment load data list
- GAD of structure
-

Reference Code and Standards:

1- Steel Design IS-800-2007

2- Wind load IS-875 Part-3
3- Seismic load IS-1893 (Part- 1 & 4)

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Plant Client Contract Code Document Identification Code PMC Category Contract No.
BIOCOAL ABRPL - - C- -

STRUCTURAL DESIGN REPORT

BIOCOAL DRYER PACKAGE
Rev 00 Page SEE BELOW

3.2 Calculation Procedure

Incinerator package is analyzed & designed in STAAD.Pro Connect Edition.

4 Loading

4.1 Basic Load Cases

LOAD 1 DEAD

Self-weight of structural members directly taken in STAAD.

For 25 mm Thk Grating floor load 0.50 kN/m²
UDL on stringer beam 0.30 KN/m
Hand rail Load 0.2 KN/m
Hand rail Load 0.5 kN/m

LOAD 2 LIVE LOAD

Operating area live load 5 kN/m²

Service Platform, Isolated Platform and Access-way 3 kN/m²
Total stair load 5.0 kN/m²

LOAD 3 WIND LOAD

a. Wind Load on Structure is calculated separately as per IS: 875:2015 part-3

b. Wind Load on structure is applied from all 4 directions in separate load cases as WLx, WLx-,
WLz & WLz-.
c. For Detail calculation of wind load on structure / equipment Refer Appendix-III.

d. Basic wind parameter as per design specification are as below:

Basic wind Speed (Vb) 50 m/s

K1 factor: 1
Terrain category -2 K2 ( As per IS875-Part-3: Table- fordifferent height) 1.023

Topography K3 factor: 1
Importance factor for Cyclonic Region, K4 NA
Ka factor : As per TABLE-4 IS875, PART-3 NA
Kc factor NA
Kd factor NA
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Plant Client Contract Code Document Identification Code PMC Category Contract No.
BIOCOAL ABRPL - - C- -

STRUCTURAL DESIGN REPORT

BIOCOAL DRYER PACKAGE
Rev 00 Page SEE BELOW

LOAD 4 SEISMIC LOAD (EL):

Seismic Load on Structure is calculated separately as per IS: 1893 part 1 and applied on members in
STAAD.

Seismic Zone V
Zone factor 0.36
Response reduction factor 3
Importance factor 1.15
Rock and soil site factor (SS) 2
Type of structure (ST) 3
Damping ratio (DM) 0.05

LOAD 5 EOT CRANE LOAD

Consider as per Provided Document (Safex Electromech) Data sheet.

LOAD 6 EQUIPMENT LOAD (EL)

Equipment loads are applied on higher side to actual weight.

Erection Load STATIC LOAD IN DYNAMIC

EQUIPMENT (EE) TON (EO) LOAD IN TON
(ET)
WET MILL MIXER I - 98.1 kN 147.15 kN

WET MILL MIXER II - 98.1 kN 147.15 kN

SURFACE CONDENSER - 54 kN -

ONLINE WEIGHING SYSTEM - 19.62 kN 29.43 kN

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Plant Client Contract Code Document Identification Code PMC Category Contract No.
BIOCOAL ABRPL - - C- -

STRUCTURAL DESIGN REPORT

BIOCOAL DRYER PACKAGE
Rev 00 Page SEE BELOW

4.2 Load Combinations

Loads & Load combinations will be in accordance with IS 800
Basic Load Cases:
Load 1 Seismic Load X Direction (SLX)
Load 2 Seismic Load Z Direction (SLZ)
Load 3 Dead Load (DL)
Load 4 Live Load (LL)
Load 5 Wind X Direction (WX)
Load 6 Wind Z Direction (WZ)
Load 7 Equipment Operating (EQL)
Load 8 Crane load (CL)
For Limit State Method
1.5 [ DL + LL + EQL]
1.5 [ DL + LL + EQL + ML]
1.2 [ DL + LL + EQL + SL (X or Z direction) ]
1.2 [ DL + LL + EQL + WL (X or Z direction) ]
1.5 [DL + EQL + SL (X or Z direction)]
1.5 [DL + EQL + WL (X or Z direction)]
0.9DL + 1.5SL (X or Z direction)
0.9DL + 1.5WL (X or Z direction)

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Plant Client Contract Code Document Identification Code PMC Category Contract No.
BIOCOAL ABRPL - - C- -

STRUCTURAL DESIGN REPORT

BIOCOAL DRYER PACKAGE
Rev 00 Page SEE BELOW

4.3 Deflection Check

Deflection Check for Horizontal Sway of Column

Horizontal-X Vertical-Y Horizontal-Z Resultant

Node LOAD COMBINATION
(mm) (mm) (mm) (mm)
Max X 435 15 1.5(DL+LL+WL)+X 70.159 -0.321 4.194 70.285
Min X 418 16 COMBI1.5(DL+LL+WL)-X -70.211 -0.514 0.354 70.214
Max Y 474 17 1.5(DL+LL+WL)+Z -0.493 17.547 30.546 35.23
Min Y 441 14 1.5(DL+LL+EQL)-Z -0.372 -19.631 -1.155 19.668
Max Z 428 17 1.5(DL+LL+WL)+Z -0.945 2.852 33.52 33.654
Min Z 429 18 1.5(DL+LL+WL)-Z -0.444 1.703 -35.152 35.196
Max rX 440 17 1.5(DL+LL+WL)+Z -0.276 2.72 10.051 10.416
Min rX 480 18 1.5(DL+LL+WL)-Z -0.229 0.641 -9.921 9.944
Max rY 408 16 COMBI1.5(DL+LL+WL)-X -64.949 -1.08 1.616 64.978
Min rY 410 15 1.5(DL+LL+WL)+X 65.633 -0.293 2.277 65.673
Max rZ 439 16 COMBI1.5(DL+LL+WL)-X -19.557 -0.718 -1.458 19.624
Min rZ 438 15 1.5(DL+LL+WL)+X 18.83 -0.713 -2.122 18.963
Max
359 15 1.5(DL+LL+WL)+X 70.152 -0.287 8.859 70.71
Rst

Maximum Column Displacement

Allowable Column Sway for 18.5m Height = 18500/200 = 92.5mm

Actual deflection in x-direction = 70 mm HENCE SAFE
Actual deflection in z-direction = 35 mm HENCE SAFE

7
 STAAD LOAD APPLICATION

BASIC SEISMIC LOAD

DEAD LOAD (Self weigt+Equipement Load+Sheet

Load+Grating+Railing Load)
LIVE LOAD

WIND LOAD
Appendix I: STAAD REPORT OF BIOCOAL DRYER PACKAGE