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    RAL Guidelines ISO Format

    Uploaded by

    harshal wani
    This document provides guidelines for installing and operating a Re-Absorption Limiting (RAL) unit. It specifies that the hydraulic piping and circuitry should be installed according to the provided drawings. The hydraulic cylinder is supplied by a separate vendor and flexible hoses connect it to the hydraulic lines. The document instructs to use ISO VG46/68 hydraulic oil and pre-charge the accumulator to 90 bar. It provides instructions to operate the RAL flap at normal crushing rates with 100-120 bar of hydraulic pressure and notes the expected and maximum lift of the RAL unit.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    RAL Guidelines ISO Format

    Uploaded by

    harshal wani
    23 views2 pages
    This document provides guidelines for installing and operating a Re-Absorption Limiting (RAL) unit. It specifies that the hydraulic piping and circuitry should be installed according to the provided drawings. The hydraulic cylinder is supplied by a separate vendor and flexible hoses connect it to the hydraulic lines. The document instructs to use ISO VG46/68 hydraulic oil and pre-charge the accumulator to 90 bar. It provides instructions to operate the RAL flap at normal crushing rates with 100-120 bar of hydraulic pressure and notes the expected and maximum lift of the RAL unit.

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    RAL guidelines ISO format

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    This document provides guidelines for installing and operating a Re-Absorption Limiting (RAL) unit. It specifies that the hydraulic piping and circuitry should be installed according to the provided drawings. The hydraulic cylinder is supplied by a separate vendor and flexible hoses connect it to the hydraulic lines. The document instructs to use ISO VG46/68 hydraulic oil and pre-charge the accumulator to 90 bar. It provides instructions to operate the RAL flap at normal crushing rates with 100-120 bar of hydraulic pressure and notes the expected and maximum lift of the RAL unit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    23 views2 pages

    RAL Guidelines ISO Format

    Uploaded by

    harshal wani
    This document provides guidelines for installing and operating a Re-Absorption Limiting (RAL) unit. It specifies that the hydraulic piping and circuitry should be installed according to the provided drawings. The hydraulic cylinder is supplied by a separate vendor and flexible hoses connect it to the hydraulic lines. The document instructs to use ISO VG46/68 hydraulic oil and pre-charge the accumulator to 90 bar. It provides instructions to operate the RAL flap at normal crushing rates with 100-120 bar of hydraulic pressure and notes the expected and maximum lift of the RAL unit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ThyssenKrupp Industries India

    PROJECT:- INDIAN CANE POWER SPEC NO. : 7306-B-01233


    LIMITED
    REVISION : 0

    W.O. No:- 4M.0175 DATE : 17/10/2012

    Document – Re-Absorption Limiting (RAL) unit operation guidelines

    1) Hydraulic piping should be done as per the drawing no MP-5406-1/A, the


    pipe & pipe fitting should be leak proof. All piping to be supported
    properly as shown in installation drawing no. MP-5377-1/0.
    2) For RAL unit hydraulic circuit arrangement, please refer to the drawing
    no. MP-5225-3/A.
    3) For hydraulic cylinder refer to the drawing received from the M/S
    Hydrotech industries. Rod end of the hydraulic cylinder is fitted to the
    floating flap and Piston end of the hydraulic cylinder is fitted to the
    fabricated bracket welded with the head stock.
    4) A flexible hydraulic hose with ½ inch NB fitting is fitted at piston end
    nozzle connection to supply hydraulic oil to the cylinder. This facilitates
    free movement of floating flap against the accumulator pressure when
    Baggasse is forced through the RAL unit.
    5) Oil connection at rod end of cylinder should never be plugged. A ½ inch
    NB reinforces plastic flexible pipe (metal braided if available is preferred)
    is connected to the cylinder. A breather is connected to the free end of
    the pipe with at the free end with hose connector & hose clip. The
    breather is to be fixed at a higher level to the service gangway hand rail
    away from the bagasse, dust, running water spray & moisture.
    6) Mineral oil-ISO VG46/68 Hydraulic oil is to be used.

    PREPARED BY : HDW APPROVED.BY : NGK PAGE NO. 1 OF 2


    ThyssenKrupp Industries India

    7) RAL flap to be put in to operation with hydraulic load after stabilization of


    constant crush rate.
    8) After stabilization of constant crush rate the bagasse moisture & pol in
    bagasse to be analyzed. Depending on results, the adjustment in oil
    pressure between 100 to 120 bar to be done to achieve desirable results.

    IMPORTANT INSTRUCTIONS DURING THE OPERATION OF RAL


    UNIT:-

    1) Initially the accumulator to be pre charged at a pressure of 90 bar.


    2) Hydraulic oil circuit is to be charged at 100 bar with existing power pack.
    3) At no load the position of RAL flap as shown in drawing no. MP-
    1301-0/0.
    4) At normal crushing rate the position of RAL flap as shown in drawing no.
    MP-1301-0/0.
    5) Normal expected lift of the RAL unit is approx. 10 mm & the maximum
    accidental lift upward is 25 mm.

    PREPARED BY : HDW APPROVED.BY : NGK PAGE NO. 2 OF 2

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