Department of Mechanical Engineering

DEVELOPMENT OF SUTABLE HYDRAULIC CIRCUIT FOR BROACHING

OPERATION

SUBMITTED BY

1. A45 SATPUTE VISHAWAJEET DEEPAK

2. A55 INGAVALE PRATHAMESH SHIVAJI
3. A56 MADIWAL PRAJWAL BASAPPA
4. A58 PATIL RAHUL RANGRAO
5. A59 POWAR SHREYAS SUDHAKAR
6. A61 WAYKOS UMESH BALU

in partial fulfillment for the award of the degree of

PROJECT BASE LEARNING

KOLHAPUR INSTITUTE OF TECHNOLOGY‟S COLLEGE OF

ENGINEERING (AUTONOMOUS), KOLHAPUR

MAY 2022

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 Department of Mechanical Engineering

CERTIFICATE

THIS IS TO CERTIFY THAT THE PROJECT REPORT ENTITLED,

“DEVELOPMENT OF SUTABLE HYDRAULIC CIRCUIT FORTOP FACE MILLING
OPERATION” SUBMITTED BY

1. A45 SATPUTE VISHAWAJEET DEEPAK

2. A55 INGAVALE PRATHAMESH SHIVAJI
3. A56 MADIWAL PRAJWAL BASAPPA
4. A58 PATIL RAHUL RANGRAO
5. A59 POWAR SHREYAS SUDHAKAR
6. A61 WAYKOS UMESH BALU

IN PARTIAL FULFILLMENT FOR THE AWARD OF THE

DEGREE OF “INDUSTRIAL HYDRAUICS AND PNEUMATICS” IN
“MECHANICAL ENGINEERING” AT KIT’S COLLEGE OF
ENGINEERING, KOLHAPUR IS A RECORD OF HIS OWN WORK
CARRIED OUT UNDER MY / OUR SUPERVISION AND
GUIDANCE.

SIGNATURE SIGNATURE

Dr. Uday Bhapkar Prof. Prashant Pawar

HEAD OF THE DEPARTMENT SUPERVISOR

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 Department of Mechanical Engineering

KIT‟S COLLEGE OF ENGINEERING, KOLHAPUR

DECLARATION

I hereby declare that the Project entitled, “DEVELOPMENT OF SUTABLE

HYDRAULIC CIRCUIT FOR TOP FACE MILLING MACHINE” submitted to
KIT‟s College of Engineering, Kolhapur in the partial fulfillment of the the
award of the Degree of “Industrial Hydraulics And Pneumatics” in
“Mechanical Engineering” is a bonafide work carried out by us. The material
contained in this Project has not been submitted to any University or Institution
for the award of any degree.

NAME OF THE STUDENTS

1. A45 SATPUTE VISHAWAJEET DEEPAK

2. A55 INGAVALE PRATHAMESH SHIVAJI
3. A56 MADIWAL PRAJWAL BASAPPA
4. A58 PATIL RAHUL RANGRAO
5. A59 POWAR SHREYAS SUDHAKAR
6. A61 WAYKOS UMESH BALU

Place: Kolhapur Date:

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Department of Mechanical Engineering

KIT‟S COLLEGE OF ENGINEERING, KOLHAPUR

ACKNOWLEDGEMENT

We take this opportunity to thank all those who have contributed in the
successful completion of project work entitled “DEVELOPMENT OF
SUTABLE HYDRAULIC CIRCUIT FOR TOP FACE MILLING MACHINE” We
sincerely wish to express our gratitude to Project supervisor PROF.
PRASHANT PAWAR for full support, expert guidance, encouragement and
kind cooperation throughout the project work. We are greatly indebted to
him for him help throughout project work.
Never the less, we express our gratitude toward our families and
colleagues for their kind co-operation and encouragement which help us in
the completion of this project.

NAME OF THE STUDENTS

1. A45 SATPUTE VISHAWAJEET DEEPAK

2. A55 INGAVALE PRATHAMESH SHIVAJI
3. A56 MADIWAL PRAJWAL BASAPPA
4. A58 PATIL RAHUL RANGRAO
5. A59 POWAR SHREYAS SUDHAKAR
6. A61 WAYKOS UMESH BALU

Place:
Date:

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 Department of Mechanical Engineering

ABSTRACT

Milling is the process of machining using rotary cutters to remove

material by advancing a cutter into a workpiece. This may be done varying
direction on one or several axes, cutter head speed, and pressure. Milling
covers a wide variety of different operations and machines, on scales from
small individual parts to large, heavy-duty gang milling operations. It is one
of the most commonly used processes for machining custom parts to precise
tolerances..

A milling machine consists of the following parts:

• Base
• Column
• Knee
• Saddle
• Table
• Overhanging Arm
• Spindle
• Arbor
• Arbor Supports
• Milling Head
• Ram

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 Department of Mechanical Engineering

TABLE OF CONTENTS

1. INTRODUCTION
2. PROBLEM DEFINATION

3. INDUSTRIAL VISIT

4. SPECIFICATION OF MACHINE

5. MILLING MACHINE

6. TYPES OF MILLING MACHINES

7. TOP FACE MILLING MACHINE OPERATION

8. CIRCUIT DIAGRAM

9. CONCLUSION
Department of Mechanical Engineering

1. INTRODUCTION :

The working principle of the milling machine, applied in the metal removing operation on
a milling machine. The work is rigidly clamped on the table of the machine and revolving
multi teeth cutter mounted either on a spindle.
The cutter revolves at a normal speed and the work fed slowly past the cutter. The work
can be fed in a longitudinal, vertical or cross direction. As the work progress further, the
cutter teeth remove the metal from the work surface to produce the desired shape

2. PROBLEM DEFINITION :

Develop a suitable hydraulic circuit for Top Face Milling

Operation.
 Department of Mechanical Engineering

3.INDUSTRIAL VISIT

Axies Engineering Systems

Axies Engineering Systems is a firm established by Shri S.S. Shahapure. We have

started manufacturing special purpose machines since seven years. We are
technically qualified persons in the field of manufacturing special purpose
machines. Axies engineering systems is well established company. It will produce
quality machines. There is huge demand of these machines. We can easily produce
all type of machines with competitive rates added best quality. We are having
following machineries and equipments for keeping customer quality requirement
and schedule.

Factsheet

Basic Information
Nature of Business Manufacturer

Company CEO Santosh S. Shahapure

Legal Status of Firm Individual - Proprietor

Statutory Profile
GST No. 27ATEPS7534C1ZL
Department of Mechanical Engineering

4. SPECIFICATION

1. Table Size 1700*400 mm

2. Table Load 800 kg

3. Table travel 900/880

315/300
385/365

4. Range of table feed XY: 23.5-1180 mm/min

Z: 770

5. Spindle speed range 30-1500rpm (18steps)

6. Swivel Angle of Vertical milling head +-45

7. Distance between spindle nose 130-515mm

and table surface

8. Spindle motor power 77 kw

9. Weight 4250-4500 kg

10.Overall Dimensions 2560*2160*2300 mm

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Department of Mechanical Engineering

5. MILLING MACHINE

Milling is the machining process in which the removal of metal takes place due
to the cutting action of a rotating milling cutter. In a milling machine, the cutter is
rotating due to this workpiece is fed against it. This can hold more than one tool at a
time. The cutter rotates at a high speed and because of the many cutting edges, it
removes metal at a very fast rate. The machine can also hold one or a number of
cutters at a time. Thus, the milling machine is one of the most important machines in
the workshop. In this machine, all the operations can perform with high accuracy.
the metal removal rate is high as compared to a lathe machine, planner machine,
and shaper machine. It has good accuracy and better surface finish. This is why a
milling machine finds wide application in production work
Department of Mechanical Engineering

6. TYPES OF MILLING MACHINE

Following are the different types of milling machines:

1. Column and knee type
1. Hand milling machine
2. Plain or horizontal milling machine
3. Vertical milling machine
4. Universal milling machine
5. Omniversal milling machine
2. Manufacturing type or fixed bed type
1. Simplex milling machine
2. Duplex milling machine
3. Triplex milling machine
3. Planer type milling machine
4. Special Type
1. Rotary table milling machine
2. Drum milling machine
3. Profile milling machine
4. Planetary milling machine
5. Tracer controlled milling machine
6. Pantograph milling machine
7. NC/CNC milling machine

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 Department of Mechanical Engineering

7.TOP FACE MILLING OPERATION

The face milling is the simplest milling machine operations.

This operation is performed by a face milling cutter rotated about an axis perpendicular to
the work surface.
The operation is carried in plain milling, and the cutter is mounted on a stub arbor to
design a flat surface.
The depth of cut is adjusted by rotating the crossfeed screw of the table .

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Department of Mechanical Engineering

8.CIRCUIT DIAGRAM

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 Department of Mechanical Engineering

9.ADVANTAGES, LIMITATIONS AND APPLICATIONS OF

MILLING
In the milling machine there are the following advantages, those are:
Ideal for the production of individual pieces and small batches. Capable of producing
complex shapes with the use of multitooth, as well as a single point, cutting tools.
Operation cost can be very modest given general-purpose equipment and cutters are used

These are the following disadvantages of a milling machine:

It is more costly than casting, cold forming, extrusion, etc. If these processes can provide
the flatness, surface finish and dimensional accuracy required for the part. For mass
production, it becomes economically necessary to use special-purpose machines. They
may cost millions of dollars but the cost is justifiable when handling labor which is
virtually eliminated and machining accuracy and repeatability is ensured

These are the following applications of the milling machine: This machines used to
making gears. Usually used to a machined flat surface but can also produce irregular
surfaces. Used to produce the groove or slot. Modern mill machine cut superalloys,
titanium, tensile steel to closer tolerance, a greater accuracy, and faster rate. This machine
is used to design of metal and other materials .
10. CONCLUSION

We have visited to industry ,we observed that top face milling operation on
Vertical milling machine. For this purpose the horizontal moment of table is required. For
this problem there is hydraulic operated table which controls the movement according to
requirement.
The left and right movement of table is controlled with lever. we can adjust position of
workpiece. By using hydraulic table in milling machine, we can achieve more accuracy
and precision