Modeling and Simulation of Desiccant Wheel For Air Conditioning
Modeling and Simulation of Desiccant Wheel For Air Conditioning
Modeling and Simulation of Desiccant Wheel For Air Conditioning
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Abstract
This paper presents the modeling of a desiccant wheel used for dehumidifying the ventilation air of an air-conditioning system. The simulation
of the combined heat and mass transfer processes that occur in a solid desiccant wheel is carried out with MATLAB Simulink. Using the numerical
method, the performance of an adiabatic rotary dehumidifier is parametrically studied, and the optimal rotational speed is determined by examining
the outlet adsorption-side humidity profiles. The solutions of the simulation at different conditions used in air dehumidifier have been investigated
according to the previous published studies. The model is validated through comparison the simulated results with the published actual values of an
experimental work. This method is useful to study and modelling of solid desiccant dehumidification and cooling system. The modeling solutions
are used to develop simple correlations for the outlet air conditions of humidity and temperature of air through the wheel as a function of the
physically measurable input variables. These correlations will be used to simulate the desiccant cooling cycle in an HVAC system in order to define
the year round efficiency.
# 2006 Elsevier B.V. All rights reserved.
resistance model fits the experimental data much better than the
Nomenclature pseudo-gas-side controlled model. Zheng and Worek [13]
discussed the effect of rotary speed on the performance of the
A adsorption potential (kJ/kmol)
desiccant wheel by numerical simulation using an implicit
Ac interface area in a channel (m2) finite differential method. Dai et al. [14] used a finite difference
Ad cross-section area for desiccant layer in a channel model to analyze and explain the ‘‘concentration’’ wave,
(m2) ‘‘thermal’’ wave and middle zone point in the desiccant wheel
Ag cross-section area for air flow (m2) in detail, and the rules to improve the performance of
C isobaric specific heat (J/kg K) dehumidification were discussed using psychrometric charts.
COP coefficient of performance Zhang and Niu [15] presented a two-dimensional coupled heat
dt thickness of the desiccant coating (m)
and mass transfer model which takes into account the heat
Dh hydraulic diameter of a channel (m)
conduction, the surface and gas diffusion in both axial and
h heat transfer coefficient (W m2 K1) radial directions and compared the performances of desiccant
hm mass transfer coefficient (kg m2 s1) wheels as dehumidifier and enthalpy recovery. Chauch et al.
H enthalpy (kJ/kg) [16] studied the relative importance of gas phase and solid-side
k thermal conductivity (W m1 K1) resistance using two film models and showed the importance of
L depth of the rotor (m) solid-side resistances parametrically in small gap passages and
Le Lewis number when the gel size is large.
N wheel speed
The objective of this paper is to develop a model and
Nu Nusselt number
obtaining the model solutions for heat and mass transfer in a
P pressure (Pa) desiccant wheel to study performance of a desiccant air-
qst adsorption heat (J/kg) conditioning system. The numerical solutions for coupled
R gas constant (J/kg K) nonlinear heat and mass transfer equations require significant
t time (s) computational efforts to calculate outlet air states. Correlating
T temperature (8C) functions of temperature and humidity with input conditions are
U velocity (m s1) developed which allow simulation of the performance of
w water content of the desiccant material (kg/kg)
components in air-conditioning cycles. Yearly simulation runs
Greek letters can then be made. This requires simple and fast correlation
e efficiency functions to limiting the computing time to an acceptable level.
w relative humidity These functions are developed and can be used to model the
r density (kg m3) cycle.
v humidity ratio (kg/kg)
vs humidity ratio of air in equilibrium with the 2. Governing equations
desiccant or in saturation (kg/kg)
The dehumidifier is a rotating cylindrical wheel of length L
Subscripts and radius R with small channels which walls are adhered
d desiccant with an adsorbent such as silica gel. For simplicity it is
e enthalpy divided into two equal sections: the adsorbing section and the
g gas regeneration section (desorption of water vapor). The
i inlet regeneration and adsorption air streams are in a counter
l latent flow arrangement. The schematic of a balanced rotary
m moisture dehumidifier is illustrated in Fig. 1 and the analysis is based
o outlet on the following assumptions:
R regeneration
s saturation 1. axial heat conduction and water vapor diffusion in the air
st sensible are negligible;
v water vapor 2. axial molecular diffusion within the desiccant is negligible;
3. there are no radial temperature or moisture content
gradients in the matrix;
good for only a small range of conditions. Van Den Bulck et al. 4. hysteresis in the sorption isotherm for the desiccant coating
[9,10] introduced a wave analysis to establish a one- is neglected and the heat of sorption is assumed constant;
dimensional transient model of the rotary heat and mass 5. the channels that make up the wheel are identical with
exchanger with infinite transfer coefficients, and with definite constant heat and mass transfer surface areas;
ones employing the e-NTU method. Pesaran and Mills [11,12] 6. the matrix thermal and moisture properties (support
established a solid-side resistance model and pseudo-gas-side material/desiccant and adsorbed water) are constant;
controlled model to study the vapor transfer process in the silica 7. the channels are considered adiabatic and impermeable;
gel packed bed, their studies revealed that the solid-side 8. the mass and heat transfer coefficients are constant;
1232 F.E. Nia et al. / Energy and Buildings 38 (2006) 1230–1239
dðrg Ag LCg Tg Þ
¼ rg Ug Ag Cg ðTgi Tgo Þ þ hAc ðTs Tg Þ (7)
dt
dTg
¼ C1 ðTgi Tgo Þ þ C3 ðTs Tg Þ (8)
dt
hAc
C3 ¼ ; C3 ¼ Le C2 (9)
rg LAg Cg
dðrd wAd LÞ
¼ hm Ac ðv vs Þ (10)
Fig. 1. Desiccant wheel. dt
9. the adsorption heat per kilogram of adsorbed water is where w is the water content of desiccant material,
constant; rvd
10. the carry over between two air flows is neglected. ¼w (11)
rd
Based on the above assumptions, the model used in this So
analysis is transient and one-dimensional.
One of the channels is divided into to a number of equal step dw h m Ac
¼ ðv vs Þ (12)
discrete elements or channels as shown in Fig. 2. For each dt rd Ad L
discritized channel that identified in Simulink model as a
framework with inlet conditions for air and storing outputs and For having the equations according to the variables vs, Ts v,
initial condition for solid, as shown in Fig. 2, the energy and T, it can be written as
mass conservation equations can be written as follows. Mass
@w @’ @w @’ @w
transfer equation for the air stream: dw ¼ dvs þ þ dTs (13)
@’ @vs @’ @v @TS
d rg rrvg Ag L or
¼ Ug Ag rg ðvi vo Þ þ hm Ac ðvs vÞ (1)
dt dw ¼ S1ðvs ; Ts Þdvs þ S2ðvs ; Ts ÞdTs (14)
dv Ug h m Ac
¼ ðvi vo Þ þ ðvs vÞ
dt L rg Ag L @w @’ @w @’ @w
S1ðvs ; Ts Þ ¼ ; S2ðvs ; Ts Þ ¼ þ
¼ C1 ðvi vo Þ þ C2 ðvs vÞ (2) @’ @vs @’ @Ts @Ts
(15)
where
rv So mass transfer equation for desiccant layer will become
v¼ (3)
rg
dvs S2ðvs ; Ts Þ dTs hm Ac
¼ þ ðv vs Þ
Ac 2L dt S1ðvs ; Ts Þ dt rd Ad LS1ðvs ; Ts Þ
¼ (4)
Ag D2h S2ðvs ; Ts Þ dTs C4
¼ þ ðv vs Þ (16)
S1ðvs ; Ts Þ dt S1ðvs ; Ts Þ
Ug
C1 ¼ (5)
L where
h m Ac
C2 ¼ (6) h m AC
rg LAg C4 ¼ (17)
rd LAd
Ac 4Dh L
¼ (18)
Ad ðDh þ dt Þ2 D2h
h
hm ¼ (19)
Cg Le
The model used in this simulation has been build up based time step and the time each channel of wheel passes through the
on a main framework for each element shown in Fig. 2 that air stream can be considered to evaluate of the output
can be regarded as an interaction of four main subsystems. In conditions in different wheel angels.
Fig. 3, a block diagram shows the set-up of the simulation.
Each subsystem is composed of a series of other, more 4. Evaluation of the coefficients and step sizes
detailed, subsystems. The calculation blocks are storing the
response of an output. For simulation of the rotation of the Regarding the derived nonlinear equations of combined
wheel between two counter flow adsorption and regeneration mass and heat transfer we have many coefficients that are
air flow, the convenient user defined functions regarding functions of Tair, vair that can be considered constant with
the time step of revolution has been built up and is jointed considering the average values of them. It improves the
to the main framework for each element. There are a accuracy and reduces the calculation time. Some of the
number of techniques to solve the derived differential coefficients are functions of Ts, vs.
equations. The selected scheme of solutions in MATLAB for The present model was validated by comparing the
initial value problems is Runge–Kutta methods with variable simulated results with the published experimental values
time steps. [17]. The adsorption capacity of a desiccant material is not only
The output conditions of an individual channel can be dependent on the relative humidity of the surrounding air but
considered as average values for each section of the wheel. The also on its temperature. Thus, the relation of capacity to both
1234 F.E. Nia et al. / Energy and Buildings 38 (2006) 1230–1239
temperature and relative humidity must be known. It is this laminar flow arrangement and the hydraulic diameter of the
convenient to find a function that involves both of these hexagonal passes is estimated to be 2.33 103 m. The heat
parameters and allows prediction of the desiccant adsorption transfer coefficient becomes
capacity at any given temperature–humidity combination. A
correlation for silica gel given in the literature [18] is Nu kair
h¼ ¼ 43:8 W m2 K1 (37)
2 2 Dh
A A
W ¼ 0:106 exp þ 0:242 exp ;
8590 3140
A ¼ RT ln ’ (34) 5. The behavior of solutions
So for Eq. (15) it can be written: The rotational speed of a rotary desiccant dehumidifier is
2 inversely proportional to the sorption time. The rotational
RTs A
S1 ðvs ; Ts Þ ¼ ð2:9e 9ÞA exp speed of a rotary desiccant dehumidifier is optimum when
’ 8590 the average outlet humidity ratio of the process air flow is the
RTs minimum. A rotary desiccant dehumidifier operates such that
þ ð4:9e 8ÞA exp
’ the moisture absorbed during the adsorption process must be
2 desorbed during the regeneration process, so when the
A 0:622P0
(35) average outlet humidity ratio in the adsorption stream is
3140 ð0:622 þ vs Þ2 Ps
optimized, the average outlet humidity ratio of the
@w @’ @w regeneration stream is maximized. In other words, the
S2 ðvs ; Ts Þ ¼ þ adsorption and regeneration processes will be optimum at the
@’ @Ts @Ts
2 same rotational speed. According to the published studies
RTs A
¼ ð2:9e 9ÞA exp [13] the behavior of the Simulink model output can be
’ 8590 estimated.
2
RTs A 5294’ When a desiccant wheel rotates much faster than optimum
þ ð4:9e 8ÞA exp
’ 3140 Ts2 speed, the adsorption and regeneration processes are too short,
2 which results in poor performance. Also, when the rotational
A
þ ð2:9e 9ÞAR ln ’ exp speed is low, the adsorption and regeneration processes are too
8590 long and less effective. The outlet humidity ratio profiles on the
2
A adsorption-side are shown in Fig. 4A–C. In Fig. 4C the outlet
þ ð4:9e 8ÞAR ln ’ exp
8590 humidity profile at faster rotational speed than optimum speed
(36) (the case for the adsorption time is insufficient, is plotted versus
the wheel angle). This profile shows that the outlet humidity
In the experimental study [15], desiccant wheel has been ratio at the last point, or at an angle of 180, is less than the
used as a dehumidifier and the wheel has 20 cm width and average value. This means that at the end of adsorption process,
the silica gel wall thickness is 0.2 mm. The pitch of the the desiccant wheel can still efficiently dehumidify the air
honeycomb shaped rotor used for experiments has been stream.
3.2 mm 1.8 mm. The heat of adsorption is calculated Therefore the rotational speed should be slower to allow
between 2100 and 2300 kJ/kg. The air velocity 2 m s1 for more adsorption time. In Fig. 4A the outlet humidity profile is
air flow in both adsorption and regeneration periods have in slower speeds than optimum rotational speed. In this case the
been reported. The important parameter in the modeling of outlet humidity at the end of adsorption is larger than the
the desiccant wheels is rotational speed or the time step average value; this implies that the last portion of the adsorption
which can be determined regarding to the time passed during process is inefficient. The rotational speed of the desiccant
each revolution of the wheel. As a simplifying assumption, wheel should increase to remove this last ineffective portion of
the wheel in this modeling is considered a balanced wheel the adsorption process. Therefore, to improve dehumidification
with two equal cross area and air flow rate for each part. performance, the rotational speed should be in between the
Therefore the time step is two times more than the time cases in Fig. 4A and C. As shown in Fig. 4B, at the optimum
needed for one complete matrix rotation. For desiccant rotational speed, the outlet humidity ratio at the end of the
dehumidifier wheel, the rotational speeds are in the range 1– adsorption process, or at an angle of 180, is equal to the average
30 revolution per hour (RPh). The number of time elements value. This result [13] is used to investigating the optimum
is determined by the maximum time of running the program rotational speeds of desiccant wheel, as the most important
and the time increments that are variable from 0.001 to 0.1 s. design parameter of the wheel, when operating conditions
The number of the elements is 50 for 0.2 m length of the change.
wheel. Fig. 5 shows the prediction of the optimal rotation speed
The heat transfer coefficient is calculated by a correlation for at various regeneration temperatures and compares the
forced convection in internal flows. As stated by Bejan [19], the accuracy of the simulation results with experimental work
Nusselt number is approximately between 3.63 and 4.364 for [17]. As it can be seen in Fig. 5 the model can predict the
F.E. Nia et al. / Energy and Buildings 38 (2006) 1230–1239 1235
Fig. 4. (A) A simulation solution for adsorption-side outlet humidity ratio profile for wheel with 12 Rph; (B) adsorption-side outlet humidity ratio profiles for wheel
with 15.5 Rph; (C) adsorption-side outlet humidity ratio profile for wheel with 25 Rph.
optimum speed of the wheel with very good accuracy in most be examined. The evaluation is carried out for a dehumidifier
conditions. wheel with silica gel as desiccant material and the sorption
In addition the model has very good accuracy regarding to curve used in the simulation is a correlation for silica gel given
the temperatures and humidity of the outlet air in different in the literature [18] or Eq. (34). The dehumidifier effectiveness
conditions. The result of modeling presented here and is defined as
the published experimental data agree within the vinlet air voutlet air
acceptable margin of error. The user friendly and flexible e¼ (38)
vinlet air
programming environment of Simulink provides an excellent
alternative. The advantages of such modeling platform Fig. 6a shows that the dehumidifier effectiveness decreases
include notion of adaptability, tenability to generate accurate with the inlet air temperature increases. As shown in Fig. 7a,
solutions that are significantly concise with minimum outlet air temperature increases with inlet air temperature. The
calculation time as well. wheel speed is one of the most important parameters in the
dehumidification itself and in many other applications. The
6. Sensitivity of the individual parameters results in Figs. 6c and 7c suggest that the wheel speed affects
the effectiveness and outlet air temperature and therefore on the
In this section the effect and the importance of the individual outlet air relative humidity and enthalpy considerably. The
parameters such as mass flow rate or air velocity, wheel speed, dehumidification effectiveness for a desiccant wheel depends
diameter of air passages, desiccant thickness and inlet on the regeneration temperature as indicated in Fig. 6b. Fig. 7b
conditions of air temperature and humidity for process air shows the increase of outlet air temperature with regeneration
stream as well as inlet air temperature of regeneration stream on air temperature increases. It can be proposed a simple linear
the outlet air conditions and dehumidification effectiveness will function to show the variation of outlet air temperature with
1236 F.E. Nia et al. / Energy and Buildings 38 (2006) 1230–1239
large [16]. Therefore for constant air passage gap for the
solutions here (2.33 mm) there is limitation to select the range
for size of wall thickness. The initial conditions of humidity for
inlet air affects on the effectiveness and outlet temperature as it
has been shown in Figs. 6g and 7g. In the dehumidifier the inlet
air for both process air and regeneration air have same absolute
humidity but different temperatures. The simulation data for
different mass flow rate according to different air velocity are
shown in Figs. 6f and 7f. The variation of outlet air conditions
with mass flow rate is considerably high and it can be
considered as an important parameter. According to the
simulation data, the effect of air passages on the wheel
effectiveness and outlet temperature on effectiveness and
temperature shown in Figs. 6d and 7d. Regarding to modeling
and the mass transfer equations in this paper, the moisture
diffusion in solid layer has been neglected. And as mentioned
before in this section, for constant wall thickness in the
solutions here (0.2 mm) there is limitation to select the range
for the size of air passages.
Fig. 6. Effect of individual parameters on effectiveness for constant conditions of air and wheel: vi = 8 g/kg dry air; Ti = 30 8C; N = 15 RPh; U = 2 m s1;
dt = 0.2 mm; TR = 90 8C; Dh = 2.33 mm and different individual parameter as shown with profiles a–g.
F.E. Nia et al. / Energy and Buildings 38 (2006) 1230–1239 1237
Fig. 7. Effect of individual parameters on outlet air temperature for constant conditions of air and wheel: vi = 8 g/kg dry air; Ti = 30 8C; N = 15 RPh; U = 2 m s1;
dt = 0.2 mm; TR = 90 8C; Dh = 2.33 mm and different individual parameter as shown with profiles a–g.
Tout ¼ g1 ðNÞg2 ðTi Þg3 ðdt Þg4 ðTR Þg5 ðvi Þg6 ðDh Þg7 ðUÞ;
g1 ðNÞ ¼ 0:0002N 2 þ 0:0112N þ 0:4201;
g2 ðTi Þ ¼ 0:0001Ti2 þ 0:0275Ti þ 0:7993;
g3 ðdt Þ ¼ 18:79dt2 þ 7:92dt þ 1:75;
g4 ðTR Þ ¼ 0:0004TR2 þ 0:1255TR þ 0:6757;
g5 ðvi Þ ¼ 594:48v2i þ 26:76vi þ 3:79;
g6 ðDh Þ ¼ 0:039D3h þ 0:026D2h þ 0:603Dh þ 0:0912;
g7 ðUÞ ¼ 0:060U þ 0:7973 (39)
Fig. 9. (a) Wheel efficiency calculated with Eq. (40) compared to the simulated efficiency; (b) outlet air absolute humidity calculated with Eqs. (40) and (41)
compared to the simulated outlet air humidity.
wheel with the sorption curve given in Ref. [18]: parameters. The maximum difference between the results
from the proposed correlations and simulation results are
e ¼ f1 ðNÞ f2 ðTi Þ f3 ðdt Þ f4 ðTR Þ f5 ðvi Þ f6 ðDh Þ f7 ðUÞ; 2%, provided that the limited range of the variables are
f1 ðNÞ ¼ 0:0001N 2 þ 0:0042N þ 0:4474; considered.
f2 ðTi Þ ¼ 0:0001Ti2 0:0031Ti þ 0:8353;
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