CFC-201 User's Munual
CFC-201 User's Munual
CFC-201 User's Munual
USERS MANUAL
Version 1
CFC– 201
USERS MANUAL
RECORD OF ISSUE
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
No. 9
No. 10
PREFACE
This manual provides the instructions for operation including parameter setting and
setup procedures for CFC-201.
Before performing the operation or setup, please read this manual carefully and
follow all the instructions for operation and safety to assure weighing accuracy and
performance as well as prolonged trouble-free use.
Be sure to keep this manual so that you may consult it any time you have a
question about operation of your machine.
Please also note that this manual may be partially revised time to time to improve
the machine performance or due to parts revision.
Please contact your supplier for question on this manual. If you still have problems,
please consult Yamato Japan at the address below.
The Safety Alert Symbol brings your attention to Danger, Warning and
Caution notices, When you see this symbol be alert to the potential for
personal injury or your machine.
The careful operation of your machine depends on every one who operates,
maintains, adjusts or works near it. Please read and understand these
danger, warning and caution notices. Be sure you understand the following
signal words which will be seen throughout this manual:
DANGER Alerts you to an immediate hazard, which will always result in severe
personal injury and possible death, if it is not avoided.
WARNING
Alerts you to a hazard which will result in a serious personal injury, or
possible death in some cases, if not avoided.
CAUTION Alerts to personal hazard which may result in a serious personal injury if not
avoided. It also alerts against an unsafe practice that will permanently
damage equipment or property.
Points out a proper use that will avoid damage to the machine, could result
IMPORTANT violation against the regulations of Weights and Measures or the
prepackaging rules, or will extend life of machine parts.
Suggestion as to how to use or adjust the machine for best product results.
BASIC RECOMMENDATION
CAUTION
1. Be sure to perform operation according to the instructions described in
this manual.
WARNING
3. Never interrupt ventilation through the ventilation windows on the
instrument with cloth or others. This window is important to ventilation
to prevent temperature increase.
DANGER
4. Never insert your hands, any materials contains wet parts or metal
parts into this instrument. This may cause serious damage.
DANGER
1. Do not locate this instrument in a combustible environment or near
any explosive substance.
CONTENTS
Record of Issue i
Preface ii
Danger, Warning and Caution Notices iii
Contents v
Chapter-3 ADJUSTMENT.......................................................................................................... 17
3.1 Description ....................................................................................................................... 17
3.2 Zero Adjustment [SET] [4] [1] ...................................................................................... 18
3.3 Span Check with Check Weight [SET] [4] [2] .............................................................. 23
3.4 Span Adjustment [SET] [4] [3] ..................................................................................... 25
3.5 Pulse Adjustment [SET] [4] [4] .................................................................................... 30
3.6 Angle Adjustment [SET] [4] [5] .................................................................................... 32
OP CLB F L S D SET
Feed rate
t/h
DEV
t/h
Message line
セ キ サ ン リ ョ ウ k g
Monitor display
Setting display
Ex Adj 4 5 6
External setting switch
P1 P2 P3
1 2 3
Adjustment key P0
F1 LOCK 0 C ENT
Lock key
(1) Status
The status is provided as below:
Status Description
OP weighing Becomes ON while the weighing is executing.
CLB calibrating Becomes ON when the adjustment operation is started.
F feed rate alarm Becomes ON when the feed rate exceeds the alarm value.
L load rate alarm Becomes ON when the load rate exceeds the alarm value.
S speed alarm Becomes ON when the belt speed exceeds the alarm value.
D deviation alarm Becomes ON when the deviation exceeds the alarm value. (*)
SET setting value alarm Becomes ON when the setting value exceeds the alarm value.
(*)
DEV deviation meter Displays deviation meter in seven stages as below. (*)
△ Blinks (ON: 1 second, OFF: 2 seconds) Excess
△ Blinks (ON: 1 second, OFF: 1 second)
△ ON
□ ON Under normal control
▽ ON
▽ Blinks (ON: 1 second, OFF: 1 second)
▽ Blinks (ON: 1 second, OFF: 2 seconds) Deficiency
(*) The display is available only when the CFW or 2-Stage Capacity Changeover type CFW is
selected.
Automatic Switches the operation between the Automatic operation and the
AUTO operation Manual operation when this key is pressed during 3 seconds. The
switch key lamp turns ON during the Automatic operation.
External setting Switches the operation between the External operation and the
EX switch Internal operation when this key is pressed during 3 seconds. The
key lamp turns ON during the External operation.
Adjustment key Starts and interrupts the adjustment. The key lamp is ON during
the adjustment. The adjustment process starts when this key is
Adj
pressed during the Adjustment mode. To interrupt the adjustment,
press this key again during the adjustment process.
Arrow keys Moves the cursor to select the items.
Adjusts the control output in the CFW mode during the Manual
operation. The control output is adjusted per 1% when it is
pressed one time and per 10% when it is pressed for more than
one second.
Monitor key / In the Weighing mode: the numbers [1] and [5] to [8] shown at the
P0
0 Numeric key upper left of the keys becomes Monitor keys.
In the Setting mode: the numbers [0] to [9] shown in the center of
to the keys becomes the numeric keys.
P9
9
<Level meter> Displays "□" in ten levels and its digital value on the right. When the level
meter of the control output turns ON ten "□", 20mA (or 10V) is output. The
value given on the right of the level meter indicates "%" for the control output,
and the Input frequency for the speed input.
CN2
(5) Analog & pulse I/O
F -CN1
POWER connector
87654321
CN3
AC85 ~264v
(7) Relay contact
L terminal block
(3) Terminal for N
Power Supply (8) Optional slot
PE
Chapter-2 SETUP
2.1 Power ON
Press the "—" end of the Power Switch located on the rear panel. The power will be supplied to
the system. Upon application of power, the screen will show the machine model code and the
program version number as "Ver. X. XX" first, and will display the currently selected Operation
Level as “Mode XXX”.
Then, the self-diagnosis will start automatically, and the system will be in the Weighing mode
after completion of self-diagnosis.
The following will be displayed when the indicator is started properly. (The self-diagnosis time is
about 15 seconds.)
DEV kg DEV kg
t/h
t/h t/h
t/h
We i g h Mode Weigh Mode
CAUTION
Note that the operation mode is returned to the weighing mode
automatically unless any key operation is executed for 10
minutes while the weighing mode is displayed.
W e i g h M o d e W e i g h M o d e
E. Moisture
( 4digits)
P. Speed meter
(level meter
+ 3digits)
F. Angle meter
( 4digits)
W e i g h M o d e W e i g h M o d e
S.Setting value
( 4digits)
C.Controloutput
(level meter
+ 3digits)
P. Speed meter
(level meter
+ 3digits)
F1
A.Independent F1
setting
( 4digits)
E. Moisture
( 4digits)
d.Ratio setting
( 4digits)
High-speed/Low-speed
sratus(H/L)
Operation mode
Symbol Contents Description (note-2)
A B C D
L. Load factor Displays the factor of the current load on the belt. ○ ○ ○ ○
P. Speed input Displays the speed input level in 10 stages with
level meter the speed input frequency on the side.
○ ○ ○ ○
S. Feed rate Displays the current feed rate setting.
setting If the moisture is dry-based, the following value is
displayed: ○ ○ ○ ○
1 Moisture setting
Ratio setting
Independen t setting
100 %
A. Independent Displays the current independent setting value.
setting (*) ○ ○
C. Control output Displays the control output level in 10 stages with
level meter the % of the control output on the side.
○ ○
d. Ratio setting Displays the current ratio setting. (*)
○ ○
E. Moisture setting Displays the current moisture setting. (*)
○ ○ ○ ○
F Angle setting Displays the current angle.
○
H/L Low-speed Displays the current high-speed / low-speed
changeover changeover status. ○
(*) When the setting is executed from an external device, "_" is displayed after the symbol. The
internal setting value can be displayed by pressing the keys [SET] [1] [ENT] sequentially.
(**) The operation modes are:
"A": Conveyor scale
"B": Reclaimer type conveyor scale
"C": CFW (Constant Feed Weigher)
"D": 2-stage capacity changeover type CFW
P1
OP CLB F L S D SET 1 3 seconds after
DEV kg
t /h
t/h T o t a l k g W e i g h M o d e
P7 P8 P9
SET AUTO 7 8 9
P4 P5 P6
Ex Adj. 4 5 6
The display of the Message line returns automatically
P1 P2 P3
1 2 3
to "Weigh Mode" 3 seconds after,
P0
ENT
F1 LOCK 0 C
but the Monitor display "P1." under the Message line
remains until another Monitor display is selected.
Monit
or Contents Message Digits Description
Key
P1 Totalized value TOTAL 10 Displays the totalized value. (*) The unit (g, kg,
t) is displayed on the right of the message.
P5 Totalized value of PRESET 9 Displays the current value totalized by the
Pre-set counter CNT pre-set counter. The same unit as the
Totalized value is used.
P6 Totalized value REST CNT 9 Displays the remaining totalized value until the
before Pre-set pre-set weight is reached. The same unit as
counter the Totalized value is used.
P7 Time before REST TIME 6 Displays the remaining time (sec.) until the
Pre-set counter pre-set weight is reached.
(*) The Totalizer displays 10 digits at its default setting, but can display 12 digits maximum by
setting the unit to display. Press [SET] [7] [1] [ENT] keys sequentially to reset the Totalizer.
(**) Press [SET] [7] [2] [ENT] keys sequentially to reset the deviation.
CAUTION
When the Monitor display is not showing "P1.", the display
contents will return automatically to "P1." after 10 minutes.
OP CLB F L S D SET
DEV kg
t /h
t/h
O p e r t n ’ P r m
Independent
setting Moisture
setting
Ratio setting
This function provides the modification of the setting values of "Independent", "Ratio" and
"Moisture" modes internally set to the CFC.
CAUTION When the Moisture setting is not used for Conveyor and
Reclaimer modes, [SET] [1] [ENT] keys are invalid even if they
are pressed, because any of "Independent", "Ratio" and
"Moisture" is not used.
OP CLB F L S D SET
DEV kg
t /h
t/h
G e n e r a l P r m
WARNING
A qualified person who has enough knowledge of Address
Settings must perform the above setting change. Otherwise the
expected performance may be lost
CAUTION The setting values that are not used are not displayed. E.g. the
settings related to the communication are not displayed if the
serial communication is not used. Refer to the display condition of
Annex-1 "Address Setting" for details.
OP CLB F L S D SET
DEV kg
t /h
t/h
D A T E
Date
Time
Perform the setting of the date and time as follows: the date in YYMMDD format (e.g. 070401 is
April 1st, 2007) and the time in 24 hour system in HHMMSS format (e.g. 153456 is 15:34:56)
OP CLB F L S D SET
DEV kg
t
t/h
/h
ENT:シ゛ッコウ
1. Press [SET] [7] [1] [X] [ENT] keys sequentially. Select [X] from below:
[1]: Initialize the totalized value.
[2]: Initialize the deviation.
[3]: Initialize the error history.
2. Press [SET] key three times to return to the weighing mode.
Press [Adj] key. The message line will be as the below figure. The statistical data will be
obtained by sampling the totalized value of the specified time and count. (The [Adj] lamp will
stay OFF)
OP CLB F L S D SET
The displayed contents below the message line
DEV kg
are:
t
t/h
/h Line 1: Monitor display
Adj->START Line 2: Sample number
Line 3: Sampling time
Line 4: Totalized value of the sample
OP CLB F L S D SET
The displayed contents below the message line,
DEV kg "Adj->START", are:
t /h
t/h
Line 1: High speed / Low speed output settings
Adj->START
Line 2: PI setting values
Line 3: Current feed rate (maximum capacity ratio %)
Line 4: Control output value
How to Operate
1. Set "1" (enable) to the address 99-4 of the Address Setting.
2. Press [SET] [7] [3] [2] keys sequentially.
3. Press [Adj] key and start the SAT function.
4. First adjust the low speed output. ("Lo" will blink) After confirming that the feed rate is
stabilized press [ENT] key. (The low speed adjustment is normally performed at an output
of 20%. When this value is out of the control range due to electromagnetic feeders etc,
adjust the output manually to the lower limit of the normal range with [▲] [▼] keys, and
then press [ENT] key.)
5. Next adjust the high speed output. ("Hi" will blink) After confirming that the feed rate is
stabilized press [ENT] key. (The high speed adjustment is normally performed at an output
of 80%. When this value is out of the control range, adjust the output manually to the upper
limit of the normal range with [▲] [▼] keys, and then press [ENT] key.)
6. The indicator will automatically operate in low speed and then in high speed, and will
measure the responsiveness of the feeder. The message "Adjust End" will be shown when
the measurement is completed. Set the value of "P." and "I." displayed in this timing as the
Kp parameter and the Ti parameter of the setting regarding to the operation.
7. Set "0" (disable) to the address 99-4 of the Address Setting.
DANGER
Be sure to perform the above procedures at the test operation.
WARNING
A qualified person who has enough knowledge of PI adjustment
must perform the above change. Otherwise the expected
performance may be lost.
OP CLB F L S D SET
The displayed contents below the message line,
DEV kg "Adj->START", are:
t /h
t/h Line 1: Number of measured pulse obtained by the
Adj->START
reference length
Line 2: Number of measured pulse obtained by the
total length
Line 3: Reference length (m)
Line 4: Total length (m)
How to Operate
1. The length of the belt is measured by reading the tapes at the reference length of the belt
with the switch installed to the setting pulse input terminal (F-CN1 SPI02). The switch
reads the tape automatically (in case of photoelectric switch) or manually.
2. The reference length (the length between the tapes) is measured. The measured length is
written in meters to the address 57-1 of the Address Settings.
3. Press [SET] [7] [3] [3] keys sequentially.
4. Start the conveyor and press the [Adj] key. The SBS operation will start. Be sure to start at
the position in front of the reference length.
5. The pulse measurement of the reference length starts when the first tape is detected.
When the second tape is detected, the pulse measurement of the reference length ends.
And then the pulse measurement of the total length begins. (In case of switch, the switch
must be press once when the tape has passed through)
The adjustment is interrupted when [SET] key is pressed during the adjustment. Press [Adj] key to
restart. Perform the measurement of length several times and use the average value as the reference
length.
WARNING
A qualified person who has enough knowledge of this adjustment
must perform the above measurement of length. Otherwise the
expected weighing accuracy may be lost.
Chapter-3 ADJUSTMENT
3.1 Description
Five types of adjustments are provided as below:
Zero Adjustment Stores to the memory the status without load on the belt.
a) In the Reclaimer mode, refer to the section 3-2-2.
b) In the 2-Stage Changeover mode, refer to the section 3-2-3.
Span Check with Checks the span accuracy of the conveyor scale with a check weight.
Check Weight a) In the 2-Stage Changeover mode, refer to the section 3-3-2.
Span Adjustment Performs the span adjustment using a test chain.
a) In the Reclaimer mode, refer to 3-4-2.
b) In the 2-Stage Changeover mode, refer to 3-4-3.
Pulse Adjustment Measures the pre-set pulse used during the adjustment operation.
a) In the 2-Stage Changeover mode, refer to 3-5-2.
Angle Adjustment Adjust the sensitivity of the angle input. This adjustment is available only
in the Reclaimer mode. Refer to 3-6.
Follow the below procedures when the adjustment is performed for the first time after
completing the installation of the conveyor:
OP CLB F L S D SET
DEV kg
Difference between
t/h
Load rate (%) Z E R O A D J the previous value (%)
Initial adjustment
Estimated
value
end time(sec)
Totalizer
for adjustment
The Zero Adjustment function stores to the memory the status of no-load on the belt.
This function consists of two types: the "One-Touch Zero Adjustment" and the "Initial
Adjustment". Usually, perform the One-Touch Zero Adjustment. The Initial Adjustment is
performed when no adjustment has been performed after installation of the equipment or when
the zero point is found to be greatly fluctuated.
Initial Adjustment
1) When the [C] key is pressed after completing the above steps, "Prepare the Adjustment",
the word "Init" on the display blinks for 5 seconds.
2) When the [ENT] is pressed during this period of time, the Initial Adjustment is executed,
and the adjustment result is written to the memory.
3) The message "Good" is displayed when the writing process is completed properly, and the
message "No good" is displayed when it is failed.
4) Press [SET] key three times to return to the weighing mode.
DANGER
The message "No good" is displayed during the adjustment
when there must be troubles in the internal memory. Please
contact us in such a case.
CAUTION
Be sure to perform the Angle Adjustment before performing the
Zero Adjustment in the Reclaimer mode. Refer to "3-6 Angle
Adjustment" for details.
t/h
Perform the Fine Adjustment if it is the first adjustment after the installation of the conveyor.
1) Set "0" (Coarse Adjustment) to the address 20-6 of the Address Setting.
2) Press [SET] key three times to display in the Weighing mode, and press [SET] [4] [1] keys
sequentially to call the Zero Adjustment screen.
3) When the [F1] key is pressed, the lamp of the key becomes ON. The current angle and the
setting values of the zero point compensation for each angle are displayed. Confirm that
"_" is displayed on the left. If a number is displayed on the left instead of "_", the
adjustment currently selected is the "Fine adjustment", so follow the procedure 1) above to
check if the value set to the address setting is set to "0".
4) Adjust to the conveyor adjustment angle. When the conveyor angle is within the adjustment
range of the address 22-5 of the Address Setting, "_" on the left will be flickering. After
confirming that "_" is flickering, press the [F1] key and turn it OFF.
5) Follow the procedures of the "Basic Operation for Zero Adjustment" (Prepare the
Adjustment, One-Touch Zero Adjustment and/or Initial Adjustment).
By pressing the [F1] key, the display of the two lines on the bottom of the screen can be
switched between a) the totalizer for the adjustment, and b) the angle and the (expected)
adjustment result. The angle and the (expected) adjustment result can be confirmed during the
operation by pressing the [F1] key.
Load rate(%)
DEV kg
Difference between
t/h
CAUTION
Perform this adjustment only when the conveyor is installed for
first time or when the zero point is found to be greatly fluctuated.
Perform the Coarse Adjustment for normal zero adjustment.
Zero Adjustments
1) Perform the "Prepare the Adjustment” if it is not yet performed.
2) First perform the adjustment with the reference angle as follows.
Press the [F1] key and turn ON its key lamp. Increase or decrease the number displayed
on the left using the [▲] and [▼] keys until the "_" symbol is displayed to the number of the
reference angle.
3) Adjust the conveyor to the adjustment angle. If the conveyor angle is within the adjustment
range, the number on the left will blink. After checking that the number is blinking, press the
[F1] key to turn OFF its key lamp. The angle and the (expected) adjustment result can be
confirmed during the operation by pressing the [F1] key.
4) Confirm that nothing is on the belt. And then start the conveyor.
5) After the belt speed has become stabilized, press the [Adj] key.
To interrupt the adjustment, press this key again.
6) When the target pulse is input, the adjustment weighing is terminated, and the message
"Adjust End" is displayed.
7) Press [C] key, and the word "Init" on the display will blink for 5 seconds.
8) When the [ENT] is pressed during this period of time, the Adjustment is executed.
9) The message "Good" is displayed when the adjustment process is completed properly, and
the message "No good" is displayed when it is failed.
OP CLB F L S D SET
The adjustment procedures for the Initial Adjustment and the One-Touch Zero Adjustment are
both the same as the ordinary zero adjustment. First, perform the adjustment at high-speed, and
then at low-speed. Refer to 3-2-1.
CAUTION Adjustment of the control output during the adjustment in the CFC
and 2-Stage Changeover modes:
The conveyor speed can be adjusted using the [▲] and [▼] keys
after having pressed the [F1] key and turned ON its key lamp.
OP CLB F L S D SET
DEV kg
t/h/h
t
SPAN CHECK
OP CLB F L S D SET
DEV kg
Difference between
Load rate (%) t/h
the previous value (%)
S P A N C H E C K
The Span Check with Check Weight is the check of the span accuracy of the conveyor scale
using a control weight. Perform this check regularly, and if the span is found to be greatly
deviated, perform the span adjustment using the test chain.
1) Press [SET] key three times to display the Weighing mode, and press [SET] [4] [2] keys
sequentially to call the Span Check with Check Weight screen.
2) After the belt speed has become stabilized, press the [Adj] key.
To interrupt the adjustment, press this key again.
3) When the target pulse is input, the adjustment weighing is terminated, and the message
"Check End" is displayed. If the error between the last adjustment is excessive, perform
first the Span Adjustment, then this Span Check with Check Weight. After these
procedures, set the reference value following the below procedures.
4) Press [C] key, and the letter "C" on the display will blink for 5 seconds.
5) The reference value is written when the [ENT] is pressed during this period of time.
6) The message "Good" is displayed when the adjustment process is completed properly, and
the message "No good" is displayed when it is failed.
7) Press [SET] key three times to return to the weighing mode.
OP CLB F L S D SET
Estimated end
time (sec) Reference value
Totalizer for adjustment
High-speed/Low-speed
1) Press [SET] key three times to display the Weighing mode, and press [SET] [4] [3] keys
sequentially to call the Span Adjustment screen.
2) Put the test chain on the conveyor.
3) To modify the span base value, the weight per unit length, the belt length, the number of
revolutions, etc., press the [▲] and [▼] keys to display the settings, and input new setting
values (refer to the next section "Modify the Base Value"). The span base value can also
be modified by setting the reference value to the address 07-2 of the Address Settings.
4) Start the conveyor. After the belt speed has become stabilized, press the [Adj] key.
To interrupt the adjustment, press this key again.
5) When the target pulse is input, the adjustment weighing is terminated, and the message
"Adjust End" is displayed.
6) Press [C] key, and the word "SPAN" on the display will blink for 5 seconds.
7) The Span Adjustment starts when the [ENT] is pressed during this period of time.
8) The message "Good" is displayed when the adjustment process has completed properly,
and the message "No good" is displayed when it has failed.
9) Press [SET] key three times to return to the weighing mode.
CAUTION
The message "No good" is displayed during the adjustment when
there must be troubles in the internal memory. Please contact us
in such a case.
CAL1 Weight per unit length Set the weight in the unit of 1/10 of the span
base value.
CAL2 Belt length Set the belt length in millimeters.
CAL3 Integral number of revolutions Set the number of revolutions of the belt
during the span adjustment.
The base value is calculated by entering the setting value while each of the above is displayed.
To start the adjustment, press the [▲] and [▼] keys several times, display to “CAL” on the
screen and check if the span base value has been modified before pressing the [Adj] key.
CAUTION Note that the span base value is not re-calculated even if the
address 09-1 to 09-3 of the Address Settings (“Number of
revolutions”, “Belt length” and “Weight per unit length”) are
directly modified.
CAUTION
Follow the below procedures when the span adjustment is
available at actual weight.
1) Press [SET] key three times and display the Weighing mode.
Check that the [SET] key lamp is turned OFF. If it is not OFF, press the [SET] key several
times to select the Weighing mode.
2) Set the Moisture setting to “0”.
The moisture setting has to be set to “0” when the moisture setting is used.
3) Reset the totalized value by pressing [SET] [7] [1] [ENT] keys sequentially.
Then, press the [SET] key three times to return to the Weighing mode.
4) Start the weighing.
Start feeding the weighing material on the conveyor.
Coarse In the ordinary case, perform this adjustment. Perform the adjustment
with the reference angle of conveyor (level, or with the angle which is the
Adjustment most frequently used).
Fine Adjustment This adjustment is performed to measure the compensation rate of the
span fluctuation depending on the angle of the conveyor.
The adjustment is performed at each adjustment angle set to the
address 23-1 to 24-4 of the Address Settings.
Performed this adjustment only when it is the first adjustment after the
installation of the conveyor or when the span value is greatly fluctuated.
When the span is fluctuated due to adhesion of weighing material, etc.,
perform the Coarse Adjustment.
The Coarse Adjustment is performed when the address 20-6 of the Address Setting is set to "0".
The Fine Adjustment is performed when it is set to "1".
CAUTION
Be sure to perform the Angle Adjustment before performing the
Span Adjustment in the Reclaimer mode. Refer to "3-6 Angle
Adjustment" for details.
t/h
S P A N A D J
the previous value (%)
Estimated end
time (sec)
Span compensation
value
Adjustment angle
Estimated
Current angle adjustment result
Perform the Fine Adjustment if it is the first adjustment after the installation of the conveyor.
1) Set "0" (Coarse Adjustment) to the address 20-6 of the Address Setting.
2) Press [SET] key three times to display in the Weighing mode, and press [SET] [4] [3] keys
sequentially to call the Span Adjustment screen.
3) Set the test chain on the conveyor.
4) When the [F1] key is pressed, the lamp of the key becomes ON. The current angle and the
setting values of the span compensation for each angle are displayed. Confirm that "_" is
displayed on the left. If a number is displayed on the left instead of "_", the
adjustment currently selected is the "Fine adjustment", so follow the procedure 1) above to
check if the value set to the address setting is set to "0".
5) Adjust to the conveyor adjustment angle. When the conveyor angle is within the adjustment
range of the address 22-5 of the Address Setting, "_" on the left will be flickering. After
confirming that "_" is flickering, press the [F1] key and turn it OFF.
6) Follow the procedures of the "3.4.1. Basic Operation of Span Adjustment".
By pressing the [F1] key, the display of the two lines on the bottom of the screen can be
switched to the angle and the (expected) adjustment result.
Span Adjustment
1) Perform the "Prepare the Adjustment” if it is not yet performed.
2) First perform the adjustment with the reference angle as follows.
Press the [F1] key and turn ON its key lamp. Increase or decrease the number displayed
on the left using the [▲] and [▼] keys until the "_" symbol is displayed to the number of the
reference angle.
3) Adjust the conveyor to the adjustment angle. If the conveyor angle is within the adjustment
range, the number on the left will blink. After checking that the number is blinking, press the
[F1] key to turn OFF its key lamp. The angle and the (expected) adjustment result can be
confirmed during the operation by pressing the [F1] key.
4) Perform the procedure of the ordinary Span Adjustment. Refer to "3.4.1. Basic Operation of
Span Adjustment".
5) The Fine Adjustment must be performed to all the adjustment angles set to the addresses
21-1 to 22-4 of the Address Settings. Press the [F1] key, turn ON its key lamp, and
increase or decrease the number displayed on the left using the [▲] and [▼] keys to select
and perform the Initial Adjustment of the other angles.
6) Press [SET] key three times to return to the weighing mode.
OP CLB F L S D SET
kg
DEV
Load rate (%) t/h
PULSE ADJ
Expected Adjustment
end time (sec) accuracy
This function measures the base pulse used during the adjustment operation. The number of
pulses when the belt rotated an integral number of counts is counted.
Pulse Adjustment
1) Press [SET] key three times to display the Weighing mode, and press [SET] [4] [4] keys
sequentially to call the Pulse Adjustment screen.
2) Press the [Adj] key. The key lamp will turn ON. To interrupt the adjustment, press this key
again.
3) To adjust, turn ON the switch when the mark on the conveyor has come and turn it OFF
after the belt has made an integral number of rotations.
4) Press the [Adj] key after turning off the switch. The key lamp will be OFF, and the message
"Adjust End" is displayed.
5) Press the [C] key, and the letter "H" will blinks on the display for 5 seconds.
6) Press the [ENT] key while "H" is blinking to write the number of pulses.
7) The message "Good" is displayed when the writing process has completed properly.
8) Press [SET] key three times to return to the weighing mode.
OP CLB F L S D SET
kg
DEV
Load rate (%) t/h
OP CLB F L S D SET
input 1
t/h
Reference G R A D 1
angle 1
Reference angle
Reference input 2
angle 2
Current input
Current angle value
1) Press [SET] key three times to display the Weighing mode, and press [SET] [4] [5] keys
sequentially to call the Angle Adjustment screen.
2 Three lines are displayed on the screen. The first line is used to input the minimum
conveyor angle setting, the second line is to input the maximum angle setting, and the third
line is indicating the current angle input status. Press the [▲] and [▼] keys to switch the
display of the item to perform the setting (the first line and the second line). The number of
the item ready to be set will blink on the screen. Press the numeric keys as follows to input
the angle.
3) First press the cursor keys ([▲] and [▼]) to blink the number "1." and input the minimum
angle of the conveyor. Press the [ENT] key and the input number is written on the left of
the first line.
4) Press the [Adj] key at the minimum angle status, and the current input value written on the
right of the first line.
5) Press the cursor keys ([▲] and [▼]) to blink the number "2." and input the maximum angle
of the conveyor. Press the [ENT] key and the input number is written on the left of the
second line.
6) Press the [Adj] key at the maximum angle status, and the current input value written on the
right of the second line.
7) The conveyor angle adjustment is completed. Change the conveyor angle, to check if the
current angle displayed on the third line is correct.
8) To perform the Zero and Span adjustments, it is necessary to perform the following in
advance: a) write the adjustment angles in the Address Settings, b) set the conveyor angle
to the angle to adjust, c) note down the current angle displayed on the left of the third line,
d) and set it to the Address Settings.
9) Press [SET] key three times to return to the weighing mode.
OP CLB F L S D SET
DEV kg
t/h
NO KEY OP
Error message line
The error is displayed as the above figure. The screen returns to the normal display by pressing
the [C] key, but returns to the error display if the cause of the error has not been eliminated after
one minute. The error serial number indicates where the error has occurred. Refer to ANNEX-3
"Error Codes Table" for details.
DEV kg
Error code,
t/h error serial number,
sub error code,and
error level
Time of error
Time of Recovery
from error
OP CLB F L S D SET
DEV
t/h
t/h
Ver. 1.00
Chapter-5 OPERATION
5.1 Basic Settings
The basic settings have to be modified before the adjustment.
By setting the above parameters, the scope of operation can be modified as below:
Permission Write Weighing Address Adjustments Tests Printing Initialize Time Error
level permission setting setting history
(address (address
[SET] [1] [SET] [3] [SET] [4] [SET] [5] [SET] [6] [SET] [7] [SET] [8] [SET] [9]
99-1) 99-2)
user browse ○ ○ × × × × × ×
browse & write ○ ○ × × × × × ×
administrator browse ○ ○ × × ○ × × ○
browse & write ○ ○ ○ ○ ○ ○ ○ ○
The parameters that are able to modify will also be limited. At the user level, the values
concerning to the alarm can be modified, but the most of the values of the Address Settings are
not allowed modifying or specifying.
Set the average value when the display of the feed rate value fluctuates. Obtain the fluctuating
time cycle and set more than three times this time cycle as the average value. The average of
the feed rate will only give an effect to the display of the feed rated and will not act upon the
internal weighing process and control.
The feed rate is updated every 200ms. However the feed rate can be displayed and output in a
fixed state by obtaining the average value of the feed rate per the setting period of time if
frequent variation of the feed rate is not needed.
The below figure is the difference between each kind of feed rates (without average time, with
average time of 12 seconds, and varying per the update time of 20 seconds).
80.0
50.0
40.0
30.0
20.0
10.0
0.0
0 20 40 60 80 100 120 140 160
Elapsed time [second]
The feed rate without average time has a quick response but it fluctuates. The feed rate with
average time does not fluctuate after the average time but has a delay of 12 seconds when the
average time is set to 12 seconds.
Note that the feed rate alarm is detecting the feed rate after the average time and the longer the
average time is set the longer the output of the alarm will delay.
The feed rate varying per the specified update time obtains the average value of the feed rate
before the average time which is within the specified time, and updates per the specified time.
Use this function when it is better to update the feed rate gradually.
2) Set the Unit, the Decimal Point and the Scale Interval of the Totalizer
The unit of the totalizer can be set as follows:
To set the internal unit manually from the maximum capacity (when "0: manual" has been set to
the address 02-6 of the Address Settings), use the reference table below:
Note that the internal unit will be set automatically when "1: automatic" is set to the address
02-6.
The Load Rate Span (of the address 03-5 of the Address Settings) is the sensitivity of the
display of the load rate. The AD converted value is 400,000 counts (13,333 counts/mV) when
30mV (and 10V as sensing voltage) is applied as signal from the load cell.
When the system is used as conveyor scale, a fixed pulse of 100Hz can be output by setting "1:
internal pulse (100Hz)" to the address 06-5 even if there is no speed signal.
To perform control simulations of the Constant Feed Weigher, the number of pulses can be
modified internally (set the address 06-5 to "2") relating to the current control output, and it is
also possible to receive only external speed pulse input as pulse signals and use only the
control functions of the Constant Feed Weigher (by setting the address 06-5 to "3").
Timing Diagram
Ta
Ta: equal or less than
0.4 sec
Operation Stop (IN) Tb Tb: Alarm Start Timer
Weighing Ta Tc (address 10-2)
(IN) Tc: Operation Stop
Timer (address
)
During Operation
Operation
Alarm Alarm Start Timer Under normal Operation Stop
Stop
activating operation Timer activating
Upper Limit of Instantaneous
not output not output output output
Feed Rate
Lower Limit of Instantaneous
not output not output output not output
Feed Rate
Upper Limit of Load Rate output output output output
Lower Limit of Load Rate not output output output not output
Upper Limit of Speed Meter not output not output output output
Lower Limit of Speed Meter not output not output output not output
Upper and Lower Limit of
not output not output output not output
Deviation
Upper Limit of Feed Rate Setting output output output output
Lower Limit of Feed Rate Setting output output output output
Note that the Lower Limit of Load Rate and the Lower Limit of Instantaneous Feed Rate are always NOT
output during the Z-operation.
Set the moisture to the address 11-1 of the Address Settings by selecting one of the below
moisture setting methods:
0: do not use the moisture setting
1: set the moisture by using the key switch
2: set the moisture by the selection signal. The selection of the moisture setting will be done
from a) set the moisture with the key switch during internal operation (the lamp of [Ex] key is
OFF), or b) set the moisture externally during remote operation (the lamp of [Ex] key is ON).
3: set the moisture externally using 4 to 20mA or Cc-Link.
The totalized value, the fast pulse and the totalized pulse can be output in dry weight by
selecting the moisture mode at the below address of the Address Settings:
Note that the feed rate cannot be displayed in dry weight. The feed rate uses the wet weight
even if the dry weight has been selected for the totalizer.
Use the following data numbers to set the moisture externally. The value will be set to the
Maximum Moisture Percentage of the address 11-4 of the Address Settings when 10000 is set.
S-operation Ta Ta
changeover (IN)
(or [SET][4][2]) Ta: 0.2 to 1.0 sec
Lower Check
Weight (OUT)
S-operation
Changeover (IN)
(or [SET][4][2])
Check Weight Zero
Position (OUT)
Ta
Operate Check
Weight (IN)
or press [ENT] key
Tb Tc Td
Lower Check
Weight (OUT)
The method to switch to the remote operation can be selected between the key input and the
external signal at the address 04-1 of the Address Settings.
(1) Z-operation from Remote Operation (standard mode, address 04-4 is "0")
Z-operation Ta
Changeover (IN)
Ta
Adjustment Tb
Operation (OUT)
Tc
Adjustment Start (IN)
Ta
Calibrating (OUT) Until target pulse
Compensation Tb Tc
Command (IN)
Compensation Ta Td
Completion (OUT)
Z-operation Ta
Changeover (IN)
Ta
Adjustment Tb
Operation (OUT)
Tc
Adjustment Start (IN)
Ta
Calibrating (OUT) Until target pulse
Compensation Ta Td
Completion (OUT)
S-operation Ta
Changeover (IN)
Ta
Adjustment Tb
Operation (OUT)
Tc
Adjustment Start (IN)
Ta
Calibrating (OUT)
Until target pulse
The preset counter will increment when the Reset Preset Counter signal becomes ON from an
external way. A signal will be sent to the external when the totalized value becomes equal to the
value of this counter. Then the preset counter is reset, and this process is repeated. Set the
preset counter so that it is 1000 times the internal weighing unit. Refer to Chapter-4 for the
timing of the signal, and the sections 3-2 and 3-3 for the settings of the input/output signals.
Weighing (OUT)
Reset Ta Ta
Preset Counter (IN)
Tb Tb Tb
Preset Counter
Tb Tc Tb Tc
Preset Counter
Output (OUT)
(5) Linearization
(1) Description
This function allows compensating electrically the linearity of the load cell input. Only use this
function when there is no linearity due to structural problems of the conveyor. The load cell input
value can be compensated by setting per 10% the difference between the actual load and the
actual measured value.
CAUTION
Set 0.0 to the compensation value at 0% and 100% because this
will be the reference value of the linearization by performing the
zero adjustment and the span adjustment.
(4) Example
In this example, the actual quantity is 40 kg. In this case, the totalized values get by flowing the
actual quantity at each load rate are listed in the table on the left, and the values to set will be
like the table on the right. (The values of 10.0% and 20.0% are the estimate calculated value
from the displacement of the difference)
The formulae to obtain the difference rate and the setting value are as below when the indicated
load rate is 50.0%.
3.1kg ( Difference)
Difference Rate 100 7.75 ≒ 7.8%
40.0 kg ( Actual Quantity )
(5) Principle
Refer to the figure below. The actual quantity has been flown when the indication of the load
rate is 50% but the totalized value of the actual quantity is 5% less than the real value. This
means that the real load is 45% even if the load rate is displayed as 50%. The linearization will
compensate 45% to 50%.
100%
Rate 90%
80%
Load
70%
60%
50%
Actual
40%
Actual characteristics
30%
Characteristics obtained by compensating all
20%
10%
0%
0 10 20 30 40 50 60 70 80 90 100
Indicated Value before Compensation (%)
CAUTION The setting needs the reference value of 0.0% and 100%, but if
the setting (to the address 49-1) is only made for 50% as the
figure above, the compensation curve will be like the below figure,
and the compensation will only be performed for 40% to 60%. Be
sure to input the setting values for all the range from 10% to 90%.
100%
90%
80%
Actual Load Rate (%)
70%
60%
50%
40%
30% Actual characteristics
20% Characteristic after compensation
10% Characteristics by compensating all
0%
0 10 20 30 40 50 60 70 80 90 100
Indicated Value before Compensation (%)
The operation can be switched to automatic operation with key operation or external signals by
setting the address 04-3 of the Address Settings.
The procedure to set the feed rate (independent setting) from external input is as follows.
The "Scale Interval of Feed Rate Setting" of the address 15-3 allows the display to be more
readable by rounding the value below the scale interval when the display is fluctuating due to
analog or pulse setting. The setting of this scale interval display does not affect the internal
calculation.
Using "Hold Feed Rate Setting" of the address 15-4, the feed rate settings that were set
externally can be set to the internal feed rate settings when the operation is switched from
external remote operation to internal operation. (Refer to the figure below)
Remote operation
Individual External feed
setting × rate setting
When set to “1”: copies Remote operation
the setting values when
the operation has been Feed rate
Ratio setting
switched from remote setting
to internal
Internal
Internal feed
rate setting
Internal
This function allows switching between the remote to the internal operation can be done without
changes of flow rate.
The "Reference Value of Feed Rate Setting" of the address 15-5 allows setting the value when
20mA is input if the independent setting is performed at 4 to 20mA analog input. e.g. to set 0 to
120t/h at 4 to 20mA analog input, set 120.0.
The setting method of the independent setting of the feed rate setting can be set at the address
15-6. Normally at the internal operation, the setting is done by key operation. Set "0" to set by
key operation even at remote operation. Set "1" to use 4 to 20mA, Cc-Link, etc at remote
operation.
The method to perform the moisture compensation to the feed rate setting can be selected at
the address 11-2. The Wet Based mode calculates the setting value based on the value
including the moisture. The Dry Based mode calculates the setting value based on the value
without moisture. Given W as wet amount, D as dry amount, and M as moisture, the Wet Based
value can be obtained by the below formula:
D
W ( from D W (1 M ))
1 M
W D (1 M )
For example, when the feed rate setting is 100t/h and the moisture setting is 10%, the setting
will differ depending on the difference of the calculation method as below:
D 100
Wet based value : W 111 t / h
1 M 1 0 .1
Dry based value : W D (1 0.1) 100 1.1 110 t / h
An alarm can be output when a wrong setting has been made by setting the addresses 15-1
(the lower alarm limit of the feed rate setting) and 15-2 (the alarm timer of the feed rate setting).
The upper limit of the feed rate setting is the Maximum Capacity of the address 00-4.
The alarm will be output when the setting value is equal or above the maximum capacity.
The alarm will be output when a state below the lower alarm limit is continuing during the time
set to the alarm timer. The alarm will be reset when the state within the setting values continues
during the time set to the alarm timer.
Address Lower Alarm Limit of Feed Rate Setting (0 to 99999) Default: 120
Setting Set the lower limit of the feed rate setting. The alarm will be output when the feed rate
15-1 setting is below this value.
Address Alarm Timer of Feed Rate Setting (0 to 999) Default: 5.0
Setting Set the time (in second) to continue to output or the time (in second) to reset the alarm
15-2 of the feed rate setting.
Address Scale Interval of Feed Rate Setting (0 to 7) Default: 0
Setting Set the scale interval of the feed rate setting.
15-3 0: 1 1: 2 2: 5 3: 10 4: 20 5: 50 6: 100 7: 200
Hold Feed Rate Setting (0 to 1) Default: 0
Address
Setting Select whether or not to hold and set the setting values of the external operation to the
15-4 internal operation when the operation is switched from external to internal.
0: do not hold and set 1: hold and set
Reference Value of Feed Rate Setting (Independent setting)
(0 to 999999) Default: 120
Address Set the reference value to use to set from external input (normally the value is the
Setting maximum capacity).
15-5 To set the independent setting from analog input, set the reference value when the input
is 100%. E.g. set 120.0 to set 120.0t/h at 20mA analog input. 6 digits maximum can be
input.
Setting Method of Feed Rate Setting (Independent setting)
(0 to 1) Default: 0
Address Set the method of the feed rate setting.
Setting 0: by key operation at anytime
15-6 1: by external signal:
The external setting is available during remote operation. The setting made by the
front touch panel is available during the local operation.
Address Moisture Mode of Feed Rate Setting (0 to 1) Default: 0
Setting Set the method to perform the moisture compensation to the feed rate setting.
11-2 0: wet based 1: dry based
The ratio setting allows controlling the composition ratio so that it is always constant by
connecting multiple constant feed weighers as main and sub.
100t/h is set as independent setting to the CFC (A) of the product A. The fast pulse output of
CFC (A) is input as pulse string setting to the CFC of the products B to D, and the flow rate of
the CFC of the product A is set to each CFC as independent settings. The ratios 10%, 50% and
0.3% are set to either of the CFC (B, C and D), and the feed rate settings of each CFC are 10t/h,
50t/h and 300kg/h. By configuring the system in this manner, the material can always be fed in a
constant composition ratio even if there is modification to the independent settings of the main
or to the feed rate.
Product A
Independent
setting
DEV
CFC-201
OP CLB F L S D
kg
SET
Yamato
Feed rate 100t/h
/h
100t/h ケイリョウモート゛
SET AUTO
P7
7
P8
8
P9
9
Fast pulse
P4 P5 P6
Ex Adj 4 5 6
P1 P2 P3
1 2 3
P0
F1 LOCK 0 C ENT
CFC-201
Product B
Independent setting
OP CLB F L S D SET
Yamato
DEV kg
/h
ケイリョウモート゛
SET AUTO
P7
7
P8
8
P9
9
Feed rate 10t/h
P4 P5 P6
Adj 4 5 6
Ratio setting
Ex
P1 P2 P3
1 2 3
P0
F1 LOCK 0 C ENT
10%
CFC-201
OP CLB F L S D
kg
SET Product C
Yamato
Independent setting
DEV
/h
ケイリョウモート゛
SET AUTO
P7
7
P8
8
P9
9
Feed rate 50t/h
Ratio setting Ex Adj
P4
P1
4
1
P5
P2
5
2
P6
P3
6
50%
P0
F1 LOCK 0 C ENT
CFC-201
OP CLB F L S D
kg
SET
Product D
Yamato
Independent setting
DEV
/h
ケイリョウモート゛
Ex
AUTO
Adj
P7
P4
7
4
P8
P5
8
5
P9
P6
9
0.3% F1 LOCK
P1
P0
1
0
P2
2
C
P3
ENT
3
The ratio setting is used to build such a system. The ratio setting is only available at remote
operation.
The address 12-1 allows selecting the mode of the ratio setting from: 0: do not use ratio control,
1: set the ratio by key operation, or 2: set the ratio by external signal.
The address 12-2 allows setting the number of digits of the ratio settings and the maximum
input value (20mA input value at analog input) when the independent setting is input by analog
input or pulse string. For example, set 50 to set 50.00% when 20mA is input by analog input.
This value is the available range of the ratio settings. Note that this range must be set even
when the setting will be done by key operation. The below table is the relation between the
setting value and the setting range of the ratio settings.
The control method of the address 14-1 has to be normally set to "0: instantaneous value".
When this instantaneous value control is selected, the operation rate MV can be represented by
the following formula where SV is the feed rate setting value, e (e=SV-PV) is the deviation
amount, and PV is the feed rate.
1
MV α SV Kp (1 )e
TiS
α
Feedforward
compensation
The factors Kp, Ti and α of the formula can either be set ad the addresses 14-2, 14-3 and
14-4.
The constant of proportion of the address 14-2 is used to set the output amount in proportion to
the instantaneous deviation (the amount reflects the deviation to a large extent). This setting
allows reducing the start-up time after the modification of the setting value or after starting the
system. Normally, use the system at 0.30.
The integral time of the address 14-3 is used to set the output amount in proportion to the
integral value of the deviation (the amount reflects the instantaneous deviation in a small extent,
and when the amount increases the amount reflects in a large extent). This setting allows
targeting the feed rate. Normally, set Kp x 3 x delay time (including the weight average time),
and use the system at 1.50.
10000
9000
8000
Control Output[100% = 10000]
7000
6000
5000
4000
1000
0
15 20 25 30 35 40 45 50 55 60
Elapsed Time [sec]
The αconstant of the address 14-4 is called the feed forward compensation, and starts the
control from a state previously having output in proportion to the setting value (SV). It is
necessary to reduce the start-up time and the response time of the setting value because the
modification is made in proportion to the setting when the setting has been changed after the
start up.
10000
9000
During operation
Operation stop/ Deviation reset
8000
Control Output [100%=10000]
7000
6000
Output with
5000
Kp and Ti constants
4000
3000
2000
0
0 20 40 60 80 100 120 140
Elapsed Time [sec]
The above table includes the proportion. To use the same control characteristics as the
conventional system, set to the value of the following table.
The deviation is the difference between the instantaneous feed rate and the feed rate setting
(<instantaneous feed rate> - <feed rate setting>), and the deviation amount is displayed at the
deviation counter. The reference value of the deviation counter can be set to the address 17-1
in the unit of feed rate. The move of the deviation counter will be determined by the setting
values as shown in the table below.
The addresses 17-1 to 17-4 are used to set the deviation alarm value and the alarm timer. The
deviation alarm allows setting the alarm value in two phases. For example, when the reference
deviation of the address 17-1 is set to 20.0t/h (instantaneous feed rate unit t/h), the state of
segments will be as follows:
The deviation amount is calculated every 200ms and is not the average time. The fluctuation of
the deviation can be reduced by performing the average process of the address 17-6. The alarm
value is detected with the deviation amount after this average process.
By setting the control output limiter, the control output of the automatic operation can be kept
within the specified level. For example, the control output will change within the range of 10% to
80% during the automatic operation when the lower limiter of the control output is set to 10%
and the upper limiter is set to 80%.
The control output limiter cannot function during the manual operation. The manual operation
allows modifying by key operation within the range of 0% to 100%.
Only the control function of the constant feed weigher is available with the input of the load with
pulses.
The speed pulses are input to the CFC system without connecting load cells.
The feed rate setting can be controlled by calculating the feed rate with the input pulses by
setting the weight of one pulse.
Be sure to set "0" (do not perform the self diagnosis) to the address 96-1 before using this
function.
For example, when 0.1kg is set as 1 pulse, the feed rate can be obtained by the input of the
speed pulses with the below formula.
Feed rate 0.1kg 3600 sec input frequency
1) Overview
The CFW (constant feed weigher) function adjusts the speed of the belt so that it is equal to the
preset flow rate. The flow rate is obtained by multiplying the weight by the moving distance (that
is obtained with speed pulses). This method is called the gravimetric method which performs the
control by weighing continuously.
On the other hand, the method that only adjusts the belt speed based on a fixed weight is called
the volumetric method.
Below are the characteristics of each method.
Method Characteristics
Gravimetric method A control with a high accuracy is available because the weight is
continuously measured. Since it is necessary to detect the weight, a
detecting part that is expensive is necessary.
Volumetric method The system can be constructed at low cost because the weight
detecting part is unnecessary. However the accuracy is low.
The CFW may not be stopped immediately in case of error when it is used in coal feeder of
electric power facility and important composition line. In such facilities, the operation has to be
continued to a maximum extent instead of stopping it immediately when the indicator has failed.
This system allows switching between the gravimetric method and the volumetric method. The
gravimetric method can be switched to the volumetric method by detecting the error of weight
and speed by using the self diagnosis function build in the indicator.
Error Description
Wiring defective The sensing terminal (3S, 4S) voltage of the exciting voltage is
monitored to detect the wiring defective of the load cells. The sensing
voltage is normally 10V.
The error will be detected if the sensing voltage is equal or above
±30% (equal or above 13V, equal or below 7V).
Input limit The output voltage (2, 5) of the load cells is normally within the range
of 0 to 30mV. The error will be detected when the range is
approximately equal or above 3mV and equal or below -2mV.
AD converter failure The error will be detected when the signal from the AD converter is
interrupted.
Circuit failure The error will be detected when the signal of the control circuit of the
input part of the load cells is interrupted.
Error of right and left The output of the load cells (2 on the right and 2 on the left of the
weight conveyor scale) are compared at the external circuit.
The error will be detected when the output of the load cells changes in
an amount greater than the normal operation.
(Note: An external circuit has to be prepared to perform this detection)
The average value of the weight (that is memorized in the unit of bulk density) is measured
during the normal operation. But when these errors are detected, the control will be performed
by switching automatically the weight value to the average value that was measured during the
normal operation.
Since the weighed material of the coal feeder has a cutout surface that is nearly constant, the
difference of the load rate is the difference of the bulk density per the product of coal.
In general, the average value of the load rate during normal operation is displayed in the unit of
bulk density because it is easier for the coal feeder to manage the bulk density.
The operation can be switched forcedly to the weight volumetric method by the input of a signal
that switches forcedly to the volumetric method in case of weight error.
The speed volumetric can be used under the condition that: a) the belt is not rotating, b) the coal
feeder has to be tripped by detecting with external circuit the failures and so on of the inverter
and the motor.
The speed pulses during the speed volumetric are obtained with the below formula because the
adjustment is made at installation so that the speed pulses of the rated frequency is returned
when the control output is 100%.
rated frequency
Speed pulses during speed volumetric current control output [%]
100
The switch to the speed volumetric will be performed when the speed is "0" even if the control
output is 5% or more during 1 second or more (the time can be modified).
The speed volumetric will be reset immediately after a speed pulse is detected, or when the
control output below 5% has continued during 1 second or more (the time can be modified).
2) Procedure
Below is the procedure to use the system in the volumetric method.
1) Set the address 19-1 to "1" or "2" to switch to the volumetric when an error is detected.
When "1" is set: the switch to the weight volumetric is performed when an error in load
cells is detected.
When "2" is set: the switch to the speed volumetric is performed when an error in load
cells and an interruption of speed are detected. Be sure to trip the CFW
with other failure conditions to use the speed volumetric.
2) Set the bulk density when the load rate is 100% to the address 19-5. Set 1.00 when the
bulk density is 1.
3) Set the average time to the address 19-4. Be sure to set a longer time than the time the
load rate becomes constant after the start of the operation. Normally, set 30 minutes or
more.
4) Set the detection time of speed errors to the address 19-6 for using the speed volumetric.
The value set here has to be 2 times the time interval the speed pulse needs to return from
the start of the operation when the control output is about 5%. Although the default time is
1.0 second, set a value as small as possible depending on the system.
Users Manual Ver. 1 - 56 - EJ1025AG0700A
OPERATION CFC-201
5) Below is the input/output signal of the volumetric method. Connect the input/output signal
as usage, and perform the allocation following the terminal to connect (at the address 31 to
35).
Display the below items:
Volumetric integral
Gravimetric integral
Set to the address 19-2 Volumetric cause
the signal mode to switch Current bulk density
from external input.
Speed volumetric
Large deviation
of load cells
An external circuit has to
be prepared to detect the
deviation of the right and
left load cells
320t/h
Weigh mode
P4 0 0 0 0 0 0 0 0 0
After turning the power ON, the model code ("CFC-201E"), the program version number (Ver.
x.xx) and the operation mode ("ADMIN (R)") are displayed. Then the self diagnosis starts
automatically and returns to the weigh mode after the completion of the self diagnosis.
The indicator displays as the following figure when it started up correctly and the load rate will
be shown next.
CFC-201 The load rate will be displayed with 3 digits, and the unit is in
OP CLB F L S D SET
percentage.
The display will blink if the load rate is out of range when the
DEV lower and upper limits are set.
Wei g h mode
There are two methods to adjust the load rate: the Initial adjustment and the Span adjustment.
The Span adjustment has two methods. One is to adjust by placing the test chain on the belt,
and the other is to adjust with the estimate of the load cell output.
1) Initial Adjustment
1) Press [Adj] [1] keys and the message will change to "INIT
OP CLB F L S D SET
ADJ.".
DEV
kg 2) Press [ENT] key to start the initial adjustment and the load
I N I T A D J .
t/h
rate will be 0.
3) Press [Adj] key and return to the weigh mode.
t/h
S P A N A D J .
rate so that the current load rate will be 100%. Input a value
up to 3 digits and press [ENT] key. The current load rate will
be compensated so that it is the input value (%).
3) Press [Adj] key and return to the weigh mode.
t/h
CAUTION
The display will return to the default state when there is no key
input for 10 seconds or more. Press [Adj] key to stop the
adjustment during the process.
4 Green CON1
4S Yellow
5 Red
SE Shield
4 Green CON1
4S Yellow
5 Red
SE Shield
~ 4 CON1
- 250 Ω 1k Ω 4S
- 2
Shield SE
12V 24V
Control common 0V
Control common
Note 1: Be sure to put a surge killer (D) to connect the relay (R) to the control output.
Note 2: Check the threshold voltage of the input to connect since the LOW level of the open
collector of the control output may only decrease to1.3V.
c. The setting for the output signals is similar to this Total 145
procedure.
INITIAL
ADDRESS ITEM FUNCTION
VALUE
1 IN1 allocation Allocate the input signals. The allocation of input data 0
can be done by the data number.
2 IN2 allocation 0: standard allocation (the others are data numbers) 0
3 IN3 allocation IN1: operation stop 0
31 IN 2: external selection
4 IN4 allocation IN 3: totalizer value reset 0
5 IN5 allocation IN 4: check weight zero position 0
IN 5: deviation reset
6 IN6 allocation IN 6: setting value hold 0
1 IN7 allocation IN 7: automatic operation command 0
32 IN 8: control output hold
2 IN8 allocation 0
INITIAL
ADDRESS ITEM FUNCTION
VALUE
Allocate the output signals. The allocation of output
1 OUT1 allocation data can be done by the data number. 0
0: standard allocation (the others are data numbers)
2 OUT2 allocation 0
OUT1: system ready
33 3 OUT3 allocation OUT 2: weighing 0
4 OUT4 allocation OUT 3: W-operation 0
OUT 4: calibrating
5 OUT5 allocation 0
OUT 5: adjustment operation
6 OUT6 allocation OUT 6: automatic operation 0
OUT 7: compensation completion
1 OUT7 allocation 0
OUT 8: external selection
2 OUT8 allocation OUT 9: deviation upper/lower limit 1 0
3 OUT9 allocation OUT 10: deviation upper/lower limit 2 0
34 OUT 11: setting value upper/lower limit
4 OUT10 allocation OUT 12: low speed operation 0
5 OUT11 allocation OUT 13: feed rate upper limit 0
OUT 14: feed rate lower limit
6 OUT12 allocation OUT 15: CPU operating normally 0
1 OUT13 allocation OUT 16: alarm 0
2 OUT14 allocation 0
35
3 OUT15 allocation 0
4 OUT16 allocation 0
DEV kg
t
PARALLEL
Follow the below procedures to confirm the input/output status and to output the signal forcibly:
SPI02
Threshold voltage approx 7V
COM1
Control common
Set the number of reference pulses to the address 71-2, and set the reference output value
when the number of reference pulses has been reached to the address 71-3.
Example3: when the independent is to be set to 3 pulses as 1kg (0.3333kg per pulses)
The below table is an example of independent setting made with pulse string.
The internal weight unit is 0.0001kg at the default setting value. The setting is made in the unit
of 0.01kg as it must be made with 100 times the unit of the internal weight value. In this case,
the independent setting at 100Hz pulse string becomes:
100 Hz 0.001t
120t / h
3Hz 3600
Address Setting Setting Value Description
15-6 Setting method of feed rate 1 (by external signal) Set the independent
setting (independent setting externally.
setting)
71-1 Pulse input data 1750 Allocate the independent
(independent: pulse weight) setting to the pulse
string.
71-2 Number of reference pulses 3 3 pulses is the reference.
71-3 Reference output value 1.00 The reference weight
value is 100 times
the unit of the internal
weight.
71-5 Status mode 0 Set with pulse string.
The average time of the pulse string input can be modified at the address 71-4 (in second).
This function is used when the value set with pulse string is fluctuating. Note that the response
will delay by using this function even if the setting value can be stabilized.
F/I Pulse
The F/I pulse is used to connect to F/I converter to display the feed rate to analog meters. The
F/I pulse is only output at W-operation and it is not output when the load becomes less than
zero. (It is output in the same state as the low pulse).
Set the weight of the fast pulse to the address 77-2 in the unit of 100 times the unit of the
internal weight. Refer to the decimal point of the address setting to perform the setting.
For example, to output fast pulses at 1kg per 1 pulse in the standard setting, set 1.00kg as the
weight of the fast pulse with the unit of 0.01kg because the unit of the internal weight is
0.0001kg and the unit has to be 100 times the unit of the internal weight.
Set the width of the fast pulse to the address 77-3 in the unit of second to determine the
maximum frequency output from the width of the fast pulse. The relation between the
maximum frequency and the width of the fast pulse is as below. For example, when the width
of the fast pulse is set to 0.020 seconds, the maximum frequency becomes 1/(0.020 sec x
2)=25Hz.
1
max frequency ( Hz )
width of fast pulse(77 3) 2
Set the weight of the slow pulse to the address 78-1 in the unit of 1000 times the unit of the
internal weight. Refer to the decimal point of the address setting to perform the setting.
For example, to output slow pulses at 100kg per 1 pulse in the standard setting, set 100.0kg
as the weight of the slow pulse with the unit of 0.1kg because the unit of the internal weight is
0.0001kg and the unit has to be 1000 times the unit of the internal weight.
Set the width of the slow pulse in second to the address 78-2 to determine the maximum
frequency output from the width of the slow pulse. The relation between the maximum
frequency and the width of the slow pulse is as below. For example, when the width of the
slow pulse is set to 0.100 seconds, the maximum frequency becomes 1/(0.100 sec x 2)= 5Hz.
1
max frequency ( Hz )
width of slow pulse(78 2) 2
Calculate the frequency output at 120% of the maximum capacity to set the pulse width. For
example, to output 100kg pulse at the capacity of 120t/h, it will be 0.012 seconds as the
formulae below.
max capacity 1.2 120t / h 1.2
max frequency ( Hz ) 0.4 Hz
3600 pulse weight 3600 0.1t
1 1
pulse width(sec) 1.25 1.2
max frequency( Hz ) 2 0.4 2
The slow and the F/I pulses are output only at W-operation. The below figure is the relation
between the pulses and the displayed value of the totalizer when the load is negative.
The totalizer decreases <the minimum unit x 10 counts> when the load becomes negative.
The slow pulse is not output during this time. The display of the totalizer increases when the
load increases. The slow and F/I pulses are not output at this moment. The output starts again
when the displayed value of the totalizer exceeds the value that has been negative for the first
time. And the value of the totalizer and the number of the slow and F/I pulses becomes the
same value all the time at the positive side.
Integrated
value Slow pulse
Maximum-10counts
F-PULSE
Number of counts of
recieved speed pulses
Number of counts of
received setting pulses
Adjust the zero point with the analog input by setting the initial of the address 70-1. It will be
the zero point at 4mA when "0" is set. Fine adjustments of -6.25μA can be made per 1 count.
For example, to move the zero point 0.4mA to the positive side, set:
0.4mA 0.00625mA 64 counts
The span adjustment with the analog input can be performed by setting the span coefficient of
the address 70-2. 10000 counts will be output at a change of 16mA when 1.0000 is set. For
example, to set the span of 10000 counts at 15mA, set:
16mA(reference span) 15mA(actual span) 1.0666
Set the average of the analog input (in second) at the address 70-3 when the setting is
fluctuating. Note that the response will delay if a large time is set even if the setting can be
stabilized.
Usually set 10000 to the address 70-5 as the reference value of the input data.
Initial A70-1
Setting value to Span coefficient
adjust the difference A70-2
of device
Set when the
fluctuation is wide Average time A70-3
1/10000 ×
Conversion factor
Usually 10000 A70-5
0 to 10000/4 to 20mA
× Independent setting
× Ratio setting
× Moisture setting
× Angle setting
2) Fine Adjustment
The initial and the span can be adjusted with the indicator. 400 to 2000 is set for 4 to 20mA
input in the default state.
OP CLB F L S D SET
F - A / D
Perform the adjustment, so
that this value becomes
400 at the time of initial
input, and 2000 at the time
of span input.
Perform the fine adjustment with the adjustment screen above when the zero or the span
seems to be deviated due to the destination of the analog input.
Set "1" to the addresses 73-1 and 75-1 to use the analog output port with current. Set "2" to
use voltage of 0-10V (only available with the address 73-1 analog output1).
Note that the load resistance of the current output is equal or below 500Ω, and the voltage
output is equal or above 1kΩ.
Select which weighing value to output from the table below to set the addresses 73-2 and 75-2.
Either of them will output 10000 maximum.
Set 10000 to the addresses 73-3 and 75-3. 20mA (10V) will be output when the weighed result
is 10000.
Set the average time in second to the addresses 74-1 and 76-1 to decrease the fluctuation of
the analog output. Usually, set "0". Note that the response time will delay when a large value
is set as average time even if the output can be stabilized.
The addresses 74-2 and 76-2 are the initial value of the analog output and are used to adjust
the zero point of the signal level with the transmission destination. The default setting is a
change of 16mA when 1.0000 is set.
When the analog port is used with current, the adjustment is made at about 6.25μA per count.
For example, to set 5mA as zero point, set:
(5 4) 0.00625mA 160 counts
When the analog port is used with voltage, the adjustment is made at about 3.13mV per count.
For example, to set 1V as zero point, set:
1 0.00313V 319 counts
The addresses 74-3 and 76-3 perform the span adjustment of the analog output with the span
coefficient. The default setting is a change of 16mA when 1.0000 is set.
For example, to set 19mA as100% with current, set:
(19 4) 16mA 0.9375
For example, to set 9V as 100% with voltage, set:
9V 10V (reference span) 0.9000
F-D/A1
Test output
1) Check the present output current. The current value that is output at present time is
displayed as the test output value.
2) Set "1" to the address 99-4 to permit the test output. To perform the test output, press the
[ENT] key and blink "dA_tESt". 10mA is output when the setting value is 10.000.
3) To change the test output, press the [number keys of the value to set] and [ENT] keys
sequentially.
DEV kg
t
F-RELAY
(2) Dedicated cable with connector (AWG28, core wire outside diameter: 0.39mm)
Manufacturer Type Length
Yamato ER969-50 5m
XXXX XXXXXXXXkg Weighing Count (4dgt) + Totalized Weight (8dgt) + unit (2dgt)
This format can be modified to a format with a title line. In this case, select whether or not to
print the title at the title printing selection input. The printing result will be as below at the
default state when the title is selected to be printed. Refer to the following section "Modify the
Printing Format [SET] [6] [1]" for further details.
TITLE 1 TITLE 2 TITLE 3 LINE 2 Printed when the title printing selection is ON
DATA 1 DATA 2 DATA 3 LINE 2 Printed whether the title printing selection is ON or
OFF
DATA 1 DATA 2 DATA 3 LINE 3
Max 40 words
DATA 1 DATA 2 DATA 3 LINE 2 Printed whether the title printing selection is ON or
OFF
DATA 1 DATA 2 DATA 3 LINE 3
Max 40 words
Max 40 words
Data name3
Data number Data name1 Data name2
Item Digits <DataNo+3>
<DataNo> <DataNo+1> <DataNo+2>
Note5)
Totalized value 03610 12 セキサンチ TOTAL 積算値
Individual totalized value 50100 8 マイカイセキサン E-TOTAL 毎回積算
Sub-total 50110 8 チュウカンゴウケイ S-TOTAL 中間合計
Total 50120 8 ゴウケイ G-TOTAL 合計
Number of counts of sub-total 50160 8 チュウカンカイスウ S-COUNT 中間加算回数
Number of counts of total 50170 8 ゴウケイカイスウ G-COUNT 合計加算回数
Feed rate 03860 6 ユソウリョウ FEED 輸送量
Load rate 03640 5 フカリツ LOAD 負荷率
Speed input 03620 5 ソクド SPEED 速度
Moisture 03940 5 Note5) スイブン WET 水分
Angle of gradient 2611 4 ケイシャカクド ANGLE 傾斜角
Totalizer during calibration 03720 12 チョウセイセキサンチ C-TOTAL 調整積算値
Date 22000 Note2) 8 ネンガッピ DATE 年月日
Time 22010 Note2) 5 ジコク TIME 時刻
Lot number (string) 50900 Note3) 12 ロットバンゴウ LOT NO. ロット番号
Lot number (numeric) 50930 Note4) 6 ロットバンゴウ LOT NO. ロット番号
Gravimetric totalized value 03560 12 グラビセキサン TOTAL-GRA グラビ積算値
Volumetric totalized value 03570 12 ボルセキサン TOTAL-VOL ボル積算値
Target flow rate 03920 6 セッテイチ TARGET 設定値
Independent 17950 6 タンドク SINGLE 単独
Ratio 17970 6 ヒリツ RATE 比率
Bulk density 03850 6 カサミツド DENSITY かさ密度
Control output 17920 6 セイギョシュツリョク OUT 制御出力
Deviation amount 17930 6 ヘンサ DEV 偏差
Kp constant 17120 6 Kp Kp Kp 定数
Ti constant 17130 6 Ti Ti Ti 定数
Note1: Add one digit to the digit number when the weight value has a decimal point. Add 2 digits when there is a
weight unit.
Note2: The date format is 8 digits (YY/MM/DD) and the time format is 5 digits (hh:mm).
Note3: Alphabetical character can be used for the lot number. The default value is ABCD12345678, but it can be
modified by setting the address 40 of [SET] [6] [1]. Refer to the previous section "Modify the Printing
Format [SET] [6] [1]" for further details.
Note4: Use this data when the lot number is numeric without alphabetical characters. The digit can be modified
in the range of 1 to 6 digits. Modify the digit by using the address 41 of [SET] [6] [1]. Refer to the previous
section "Modify the Printing Format [SET] [6] [1]" for further details.
Note5: The character codes of Data Name3 are output with JIS code.
3 3 D N X -
3.49494949 --- 4 space code
4 4 E O Y /
5 5 F P Z _
6 6 G Q ! @
7 7 H R # =
8 8 I S $
9 9 J T % SP
The Lot Number to print composed only with numbers (data number 5093) can be set up to 6
digits. This setting can be modified with BCD etc.
Note1: "*" is suffixed to the setting value when the printed result is not the default value.
08/02/27
Adr.00 Feed
1. Feed Unit 5
2. Decimal Pt 1
3. Increment 2
4. Max Feed 100.0*
Adr.01 Feed Alarm
1. FD Upper 120.0
2. FD Lower 10.0
3. FD AlmTime 5.0
4. Averaging 2.0
5. FiltrSence 0
6. AverageOut 0
This system can be connected with the link unit of Mitsubishi Sequencer or Omron Sequencer.
This enables the communication of the control input/output, the setting values and the weighing
data using the dedicated protocol.
6.6.1 Process
1) Send the Feed Rate and the Setting Value
The feed rate and the setting value are written periodically to the data registers D800 to D803.
D803 802 801 800
CFC 0000 03E8 0000 03F2
1000 1010
M2000 1 2 3 4 5 6 7
[SET M2000] 1 0 0 0 0 0 0 0
M2000 1 2 3 4 5 6 7
CFC 0 0 0 0 0 0 0 0
Note: 8 bits of the inner relay M2000 to 2007 are used for communication.
M2000 1 2 3 4 5 6 7
[SET M2001] 0 1 0 0 0 0 0 0
D829 828 827 826 825 824 823 822 821 820
CFC 0000 0064 0000 C350 0000 0076 0000 0078 0000 0BB8
M2000 1 2 3 4 5 6 7
CFC 0 0 0 0 0 0 0 0
1:1 communication
CFC
Serial line (multidrop with RS422)
(1) Sequencer
CFC
(2)
CFC
(3)
Max 8 CFC
The communication is done in sequential order using the on-demand function of the sequencer,
and sending the line owning command from the sequencer to the target CFC.
(1) Send the line owning command (unnecessary when the bus configuration is not used.
Note1)
(8) The device that has completed the communication is ON in case of bus configuration.
Perform the RST command of the sequencer to turn OFF the device that has completed
the communication.
H H H K
serial setting
TO 0000 0120 0001 0001
command
unit buffer CFC 1 word
no. address ID no.
Note2: Use the SET command to turn ON the bit device of the sequencer. CFC will perform the
clear function (OFF) after the completion of the process of the CFC.
serial weighing
SET M2001 result request
SET M2002
0 0 0 0 0 0
(1) The word device of the sequencer having the setting value is read when the serial setting
command is ON.
(2) The weighing result data of CFC is written to the word device of the sequencer when the
serial weighing result request is ON.
(3) The default setting does not perform the communication of the control input of CFC. The
control input such as the Totalizer value reset, Operation stop, etc can be performed by
modifying the address settings.
Receiving bit Set the starting address of the bit device to read
1 2000
device from the sequencer.
Request Set the starting address of the word device to
2 receiving word read by the serial setting command request of 0810
device the sequencer.
Every
Set the starting address of the word device to
3 transmission 0800
write to the sequencer at every cycle.
word device
61 Every
Set the starting address of the bit device to write
4 transmission bit 2010
to the sequencer at every cycle.
device
Requested Set the starting address of the word device to
5 transmission write when the serial weighing result is requested 0820
word device from the sequencer.
Set the address of the bit device that alerts the
Receiving error problem when an error is found in the Receiving
6 2008
bit device bit device process. The bit device set here will be
ON when there is an alert.
Receiving bit
1 0000
device 1 Set the control input of CFC that communicates
Receiving bit with the sequencer in 4 digits. Example:
2 0000
device 2
Receiving bit Control input of CFC Set value
3 0000
device 3 Operation stop 0326
62
Receiving bit External selection 0317
4 0000
device 4 Totalizer value reset 0321
Receiving bit Check weight zero position 0328
5 0000
device 5 Individual print command 5000
Receiving bit
6 Set "0" to not use any devices. 0000
device 6
The setting of the moisture and the independent can be performed by the sequencer by
modifying the address settings.
-------------------- 815 814 813 812 811 D810
Request receiving
1 Set the item to set with the sequencer, starting from 0000
word device1
the Request receiving word device1 sequentially in 4
Request receiving digits.
2 0000
word device2
Request receiving
6 0000
word device6
Request receiving
1 0000
word device7
Request receiving
2 0000
word device8
Request receiving
3 0000
word device9
64
Request receiving
4 0000
word device10
Request receiving
5 0000
word device11
Request receiving
6 0000
word device12
0000 0000 0000 0000 0000 0032 0000 000A 0000 03E8 0000 03E2
Requested
1 transmission word 0361
Set the item to send to the sequencer starting from the
device1
Request transmission word device1 sequentially in 4
Requested
digits. Set "0" when no devices are used.
2 transmission word 0392
device2
Requested Example of item of CFC Setting value
3 transmission word 0386
device3 Load rate with limiter 0338
65
Requested Totalizer 0361
4 transmission word 0364
device4 Speed 0362
Requested Speed rate 0363
5 transmission word 0362
device5 Load rate 0364
Requested Feed rate without average 0365
6 transmission word 0000
device6 External moisture 0367
Requested External moisture (reverse) 0376
1 transmission word 0000
device7 Feed rate (high side reference) 0382
Requested Load rate 0383
2 transmission word 0000
device8 Feed rate 0384
Requested Feed rate 0386
3 transmission word 0000
device9 Update time feed rate 0389
66
Requested Target feed rate 0392
4 transmission word 0000
device10 Moisture 0394
Requested Ratio 0396
5 transmission word 0000
device11 External independent 1727
Requested External independent 1728
6 transmission word 0000
device12 External ratio 1729
Every transmission
1 Set the item to send to the sequencer, starting from 392
word device1
the Every transmission word device1 sequentially in 4
Every transmission digits. Set "0" when no devices are used.
2 386
word device2
Moisture 0394
Ratio 0396
0 0 0 0 0 0
Every transmission
1 Set the item to send to the sequencer, starting from 0100
bit device1
the Every transmission bit device1 sequentially in 4
Every transmission digits. Set "0" when no devices are used.
2 0101
bit device2
Weighing 0339
Calibrating 0340
Alarm 0341
RS232C
Sequencer Side Cable Connection Indicator Side
PIN NO. And PIN NO.
Signal Signal
25 PIN 9 PIN Signal Direction port 1 port 2 port 3
FG 1
SD (TXD) 2 3 2 11 7 TX
RD (RXD) 3 2 3 12 9 RX
RS 4 7 4 RTSO
CS (CTS) 5 8 5 CTSO
CD 8 1
SG 7 5 6, 17, 19 GND
DSR (DR) 6 6
DTR (ER) 20 4
RS422
Sequencer Side Cable Connection and Indicator Side
Description
Signal Signal Direction PIN NO. Signal
SDB 15 RD + Received data
SDA (Note 1) 16 RD - Received data
RDB 13 TD + Sent data
RDA (Note 1) 14 TD - Sent data
10 SEL RS422 Selection
SG 17 GND Signal ground
FG
Note1: Put a terminal resister (330Ω) at the receiving side of RS422. Use the attached
terminal resister of the CPU Link Unit.
Mitsubishi A1SJ71C24-R4
A1SJ71C24-R4
③ 06
②
07
08 2
Switch does not have ID number switch.
×1
09
10
11
12 MODE ①
Transmission Used to set the transmission. Refer to the
3
Setting Switchnext page for the setup procedures.
SDA
Use this connector to perform the
RS422 Terminal communication between CFC and RS232C.
SG
4
SDB
FG
RDB
Unit for the communication with RS232C.
RS-422-485
A1SJ71C24-R4
A1SJ71C24-R4:RS422
Mitsubishi Q71C24N
QJ71C24N
RUN ERR.
①
MEU. MEU.
CH1 SD SD CH2
RD RD
SDB
2 (two-piece terminal block)
3
③ (FG)
RDA
4
5
(FG)
6
RDB
7
CH2
RS-422
/485
Communication Settings
The communication of the Q series C24 can be set with the GX Developer software provided by
Mitsubishi.
Start-up procedures:
Open the windows [GX Developer], [PC parameter], [I/O Allocation] sequentially. Click the Switch
Setting button of the I/O Allocation window (the below figure) and open the "I/O unit, Intelligent
function unit switch setting" window (the figure next page).
COMA COMA
with RS232C.
Used to communicate with CFC
2 RS422 connector
with RS422.
PortA PortA
9P 9P
① ②
The system configuration of the communication board can be set at the setting area allocated
to the DM of the sequencer, but use it WITHOUT CHANGING the default settings.
RS232C
Sequencer CFC
Cable connection and
PIN number PIN number
Signal signal direction Signal
LK201(25P) COM02(9P) Port1 Port2 Port3
FG 1 1
SD 2 2 2 11 7 TX
RD 3 3 3 12 9 RX
RS 4 4 4 RTS
CS 5 5 5 CTS
SG 7 9 6 17 8 GND
DR 7
only 9PIN
ER 20 8
RS422
Sequencer CFC
Cable connection and
PIN number Description
Signal signal direction PIN no. Signal
LK202(9P) COM03(9P)
SDA 9 1 15 RD+ Receiving data
SDB 5 2 16 RD- Receiving data
RDA 6 6 13 TD+ Sending data
RDB 1 8 14 TD- Sending data
10 SEL Select RS422
17 GND Signal ground
This system can communicate with the function of CFC-100 and external display devices.
Modify the interface of the serial port to 4 or 5 to use this function. This communication can be
done at two serial ports simultaneously.
Wiring Procedures
RS232C
EJ681 Cable Connection CFC
and PIN NO.
Signal Signal
Signal Direction Port 1 Port 2 Port 3
RXD 2 11 7 TX
4 RTSO
5 CTSO
SG 6, 17, 19 GND
RS422
EJ681 Cable Connection and CFC
Signal Signal Direction PIN NO. Signal
RD- 13 TD +
RD+ 14 TD -
SG 17 GND
Note1: Put a terminal resister (100Ω) at the receiving side of RS422. Be sure to use a twisted-pair
cable.
Setting Procedure
Display Device (EJ681) Indicator
DS1 Baud rate: 9600
ON (set "3" to the addresses 40-1, 41-1, 42-1)
● ● ● ●
Bit length: 8E1
● ● ● ● (set "6" to the addresses 40-2, 41-2, 42-2)
Interface: CFC-100 compatible
1 2 3 4 5 6 7 8
9600bps 8E1 (set "4" or "5" to the addresses 40-3, 41-3,
42-3)
J1 RS422 : 1-2 short Format: format
RS232C : 2-3 short (set "1" to the addresses 45-1, 46-1)
DG2 3: selection of Format 3
1) Connecting Procedures
RS232C
Sequencer Side Cable Connection Indicator Side
PIN NO. And PIN NO.
Signal Signal
25 PIN 9 PIN Signal Direction port 1 port 2 port 3
FG 1
SD (TXD) 2 3 2 11 7 TX
RD (RXD) 3 2 3 12 9 RX
RS 4 7 4 RTSO
CS (CTS) 5 8 5 CTSO
SG 7 5 6, 17, 19 GND
RS422
Sequencer Side Cable Connection and Indicator Side
Description
Signal Signal Direction PIN NO. Signal
TxD- (2) 15 RD + Received data
TxD+ (1) (Note 1) 16 RD - Received data
RxD- (4) 13 TD + Sent data
RxD+ (3) (Note 1) 14 TD - Sent data
10 SEL RS422 Selection
GND1 (6) 17 GND Signal ground
Note1: The diagram is the wiring diagram when RSCV-T/PV of Data Link is used as a RS232C/422
converter. Put a terminal resister (330Ω) at the receiving side of RS422. Use the attached
terminal resister of the CPU Link Unit.
E C S E C E C
N 1 T Text T O
Host CPU Q R X X R T R
A C A C
CFC N C N C
C C
A A
K R K R
K R K R
Normal Error Normal Error
SV SpSpSp1234,
CM Sp000000, This is an external control signal that can be accepted all the
time. It is normally "0", but it has to be "1" to reset.
0: when the output method (above) is "0: output all the data"
The measuring data depending on the type of the
operator will all be output.
1: when the output method (above) is "1: output by specifying the
data individually.
Set the data to output. 6 output data maximum can be
defined from the below table.
Normal Error
N C
E C A C
A
N 2 C
Host CPU K R
Q R K R
S E C E C
CFC
T Text T O
X X R T R
CFC sends data to the host by creating the sending data from the contents of the setting
values when it receives ENQ2 from the host. The relation between the setting value and the
sending data are as below.
Weighing Weighing
1 0 T L value , S V value , ,
Totalized Value
TL 12345678.9kg,
The data is composed with the header "TL" + the 9-digit totalized value + 1-digit decimal
point (10 digits when there is no decimal point) + 2-digit unit + ",". The highest order
digit will be Sp when there is no decimal point. The unit will be automatically selected
from "g", "kg" or "t". The highest order bit will be "-" when the totalized value is negative.
SF 123.4kh,
The data is composed with the header "SF" + the 4-digit setting value + 1-digit decimal
point + 2-digit unit + ",". The highest order digit will be Sp when there is no decimal
point. The unit will be automatically selected from "gm", "km", "tm", "gh", "kh" or "th".
MV 123.4kh,
The data is composed with the header "MV" + the 4-digit instantaneous feed rate +
1-digit decimal point + 2-digit unit + ",". The highest order digit will be Sp when there is
no decimal point. The unit will be automatically selected from "gm", "km", "tm", "gh", "kh"
or "th".
Load Rate
LD 100.0%Sp,
The data is composed with the header "LD" + the 4-digit load rate + 1-digit decimal point
+ the unit "%Sp" + ",".
SV 123.4kh,
The data is composed with the header "SV" + the 4-digit independent value + 1-digit
decimal point + 2-digit unit (such as the instantaneous feed rate) + ",". The unit will be
automatically selected from "kh" or "th" (only for type_C and Type_D).
SR Sp10.0%Sp,
The data is composed with the header "SR" + the 4-digit ratio value + 1-digit decimal
point + 2-digit unit "%Sp" + "," (only for type_C and Type_D).
SM SpSp5.0%Sp,
The data is composed with the header "SM" + the 4-digit moisture value + 1-digit
decimal point (fixed) + 2-digit unit "%Sp" + ",".
AG -25.0SpSp,
The data is composed with the header "AG" + 1-digit sign ("+" or "-") + the 3-digit angle
value + 1-digit decimal point (fixed) + "SpSp" + ",".
FQ Sp100.HZ,
The data is composed with the header "FQ" + "Sp" + the 3-digit speed input frequency +
1-digit decimal point (fixed) + the unit "Hz" + ",".
Control Output
OT Sp25.0%Sp,
The data is composed with the header "OT" + the 4-digit control output amount + 1-digit
decimal point (fixed) + "%Sp" + ",".
CM SpSp0HL0H,
0: normal
H: upper limit alarm
L: lower limit alarm
Operation Status
CM WSp00000,
Calibrating
One-touch compensation completion
Weighing
Low-speed operation
Automatic operation
0: OFF
1: ON
Operation mode
WSp: W-operation
ZSp: Z-operation
SSp: S-operation
TSp: T-operation
PSp: P-operation
EW: Ex-W operation
EZ: Ex-Z operation
ES: EX-S operation
This communication format allows reading and writing the internal data of CFC. The computer
that is the main device sends a request, and CFC returns the results. The transmission is
performed using labels (called data label) that function like the name of the data used inside
CFC. Refer to the following chapter for further details about the data label.
To use this function, change the serial port of the interface to connect the computer to "1" that
will enable the Yamato Standard Communication. Nine CFC maximum can be connected to the
computer using RS422. In this case, be sure to set "0" as the station ID number to the address
47-1, and be sure to NOT set the same station ID number to the communication line.
The data is numeric when the second digit of the data label is “W” or “B”, and string when it is
“S”.
E C L
N ID no. Data Label Serial Variable
no. length data
Q area R F
A C L
Response from CFC C ID no.
Normal
K R F
N Auxiliary C L
Error A ID no. Error code error
K code R F
1) The ACK code will be returned when the CFC side completes the writing process normally.
2) The corresponding error code and the NAK code will be returned when the process cannot
terminate normally.
3) The computer communicates using data labels with variable length data.
4) The station ID number is not added when "0" is set to the address 47-1.
E C L
N ID no. Data Label Serial
no.
Q R F
A C L
Response from CFC C ID no. Variable length data area
Normal
K R F
N Auxiliary C L
Error A ID no. Error code error
K code R F
1) The computer adds the data label and the serial number to the data, and sends it to CFC.
2) The 2-digit station ID number will be abbreviated when the station ID is not used.
3) The variable length data is added to the data label and the serial number and sent to the
computer when CFC responds normally.
4) The error code and the auxiliary code are sent to the computer when CFC cannot respond
normally.
N Auxiliary C L
A IDno. Error code error
K code R F
N Auxiliary C L
A IDno. Error code error
K d R F
The data internally set to CFC can be saved to and loaded from the USB memory.
POWER
CN3
AC85 ~264v
L
Arvel AUM20MA02
N Yamato USB
PE USB memory
CFC-XXX
There is a mini-A terminal on the back face of CFC. Connect the USB memory through the
dedicated cable.
CAUTION Be sure to use the USB memory when the weighing device is NOT under
operation.
DO NOT save to or import from the USB memory during the weighing device is
operating.
The setting values of the indicator can be saved to the USB memory.
1) Press [SET] [7] [2] [1] and the display will be as the figure below.
Z PP PF F S C CZ
OW
AW kg
UW t
USB SAVE
Internal Setting
Product
Error history
Selected: Not selected:
3) Connect the USB memory and press [ENT] key. The message "OK? (Y:4 N:else)" will be
displayed.
4) Press [4] key to start saving the selected data and the display will be as below.
To abort the transmission of setting data to the USB memory, press [C] or [SET] key
during the transmission, and the display will return to the selection of the data to save.
Z PP PF F S C CZ
OW
AW kg Saving progress
UW t unsent:
UsbSave sent:
Not applied:
5) The message "Save End" will be displayed after the transmission and a file is saved to the
USB memory.
6) The transmitted data will be saved as a csv file named by the month, the day, the time and
minute (MMDDhhmm). For instance, the data saved on August 31, 2007 at 21:38 will be
saved as a file named “08312138.csv”.
The setting values saved in the USB memory can be loaded and set to CFC.
1) Connect the USB memory. Press [SET] [7] [2] [2] to select loading the setting values. If
there is an available USB memory connected, the contents of the directory of the USB
memory is read and the display of the indicator will be as follows.
Z PP PF F S C CZ
OW
AW kg
UW t
SelectFile
a. Only the root directory (the first partition) is available to import from the USB memory.
b. Max. 20 files having the extension “.csv” can be read.
2) Use the up and down keys to select the file to load from the USB memory.
3) The selected file will be analyzed and the setting value saved inside will be displayed.
Description
Z PP PF F S C CZ
No data: " "
OW
AW kg Do not load: " "
UW t
Load: " "
SelectData
Internal setting
Product
4) Select the setting value to load to CFC using [0] to [2] keys and [C] key.
5) Press [ENT] key and the message "OK? (Y:4 N:else)" will be displayed.
6) Press [4] key and the selected data is loaded and the display will be as below.
Z PP PF F S C CZ
OW
Saving progress
AW kg
UW t unsent:
sent:
DataRenewl
Not applied:
7) The message "Completion" will be displayed after the transmission and a file is saved to
the USB memory.
Chapter-7 OPTION
1
B-CN1 2 Manufacturer Type
3 Yamato EV567F-00U
1
2
When this optional board is inserted to the optional slot,
3 set the related settings to the addresses 80's.
B-CN2 4
5
6
1
2
B-CN3 3
4
5
(2) Connector Type Terminal Block (connecting cable: 0.2□ to 2.0□ AWG24 to 14)
B-D/A
Perform fine adjustments at the adjustment screen shown above when the zero or span of the
analog output is deviated due to connection destination.
1) Set "1" to the address 99-4 to permit the test output of the settings.
2) Press [SET] [5] [3] [2] keys sequentially to adjust the DA output.
3) Press [▲] and [▼] keys to adjust the D/A output to 4mA when "dA_Init" is blinking. The D/A
initial value will increment or decrement by 1.
4) Press [ENT] key and the blinking display will shift from "dA_Init", "dA_SPan" and "dA_tESt"
sequentially.
5) Press [▲] and [▼] keys while "dA_SPAn" is blinking to adjust the D/A output to 20mA. The
D/A span coefficient will increment or decrement by 1.
Test output
1) Check the present output current. The current (voltage) value output at present is displayed
as the test output value.
2) Set "1" to the address 99-4 to permit the test output of the settings. Press [ENT] key and
blink "dA_tESt" to execute the test output. E.g. when the setting value is "10.000", 10mA
will be output.
3) Press [the number key of the setting value] and [ENT] sequentially to change the test
output.
(1) Specification
CC-Link (Control & Communication Link) enables the high-speed communication of the
input/output such as ON/OFF information or weighing data of the indicator with the Mitsubishi
sequencer.
PLC(Mitsubishi)
kg kg kg
t t t
SET G
7 8 9 SET G
7 8 9 SET G
7 8 9
N N N
P4 P5 P6 P4 P5 P6 P4 P5 P6
DA
0 T 4 5 6 0 T 4 5 6 0 T 4 5 6
DB P1 P2 P3
P1 P2 P3 P1 P2 P3
1 2 3 1 2 3 1 2 3
DG
SLD P0 P0 P0
Manufacturer Type
Yamato EV569F-00U
Designation Description
1234
Connector
D-CN1
3 RUN lamp
station is normal.
D-CN2
⑦ Transmission
0:156kbps 1:625kbps 2:2.5Mbps
x1
8 speed setting
3:5Mbps 4:10Mbps (default)
switch
⑧
RATE
B
D-CN1
D-CN1
shielded SLD
D-CN1
the 110 Oend
1234
1234
1234
TRM
OFF
TRM
OFF
TRM
TRM
OFF
-ON
terminal to the
-ON -ON OFF
-ON terminal block
Power
CPU
D-CN2
D-CN2
D-CN2
source
1234
Turn OFF
1234
1234
Master ID RUN
ALL THE RUN
RUN
SWITCHES
ERR ERR ERR
SD SD SD
RD
put the attached
RD RD
of the
x10
STATION NO.
x10
STATION NO.
end terminal
x10
STATION NO.
end terminal
between
x1
x1
x1
DA and DB
RATE
RATE
blue DA
RATE
B
B
B
white DB
yellow DG
shielded SLD dedicated cable dedicated cable dedicated cable
CAUTION Be sure that all the switches of the end terminal resistor of the terminal blocks are
turned OFF. One terminal block of EV569 will not be used. Either of the terminals
can be used. The end terminal resistor is attached to the master module.
Connect it to both sides of the network cables.
Option D
(EV569F)
1234
11mm blue DA
TRM
OFF
white DB
-ON
yellow DG
D-CN2
1234
1234 56 78
RUN
ERR
SD
RD shield
isolated tube
x10
x1
power source
1) Strip 11mm from the end of the cables, bind two cables together, and plug them to the
terminal block.
2) Screw them with a driver.
3) Check that the cables are firmly plugged.
CAUTION
Be sure to use the dedicated cable. Never use solder cables. Solder cables may
cause disconnection or breaking of wires.
Word[0] / bit[1]
7 RX0007 7 RX0027 Speed upper / lower limit
selection response
8 RX0008 8 RX0028 Preset counter output
General command auxiliary
9 RX0009 9 RX0029
number
A RX000A A RX002A
response
B RX000B B RX002B
C RX000C C RX002C Not used
D RX000D D RX002D
Not used
E RX000E E RX002E
F RX000F F RX002F
0 RX0010 System ready 0 RX0030
1 RX0011 Weighing 1 RX0031
2 RX0012 W-operation 2 RX0032
3 RX0013 Calibrating 3 RX0033
4 RX0014 Adjustment operation 4 RX0034
Not used
5 RX0015 Automatic operation 5 RX0035
6 RX0016 Compensation completion 6 RX0036
7 RX0017 External selection 7 RX0037
00E1 00E3
8 RX0018 Deviation upper / lower limit1 8 RX0038
9 RX0019 Deviation upper / lower limit2 9 RX0039
A RX001A Setting value alarm A RX003A Transmission allocation bit 1
B RX001B Low speed operation B RX003B Transmission allocation bit 2
C RX001C Feed rate upper limit C RX003C Transmission allocation bit 3
D RX001D Feed rate lower limit D RX003D Transmission allocation bit 4
E RX001E CPU operating normally E RX003E Transmission allocation bit 5
F RX001F Alarm F RX003F Transmission allocation bit 6
00E7 B RX007B System ready
Note: The buffer memory above is for the station ID number 1. The buffer memory address will change when
the station ID number differs. The buffer memory from 00E4 to 00E6 is not used.
Operation mode
This signal is for future extension.
switch response
This signal returns the same signal as the Word / bit selection
Word / bit selection response specified from the sequencer by the general command
response request sent from the master module when the general command is
completed. It becomes ON when the Bit request is sent.
Transmission
This is an area to the extension of bit output.
allocation bit (1~6)
Note: The other signals are identical to the control output signals.
8 RY0008 8 RY0028
9 RY0009 General command auxiliary 9 RY0029
A RY000A number request A RY002A
Not used Note2)
B RY000B B RY002B
C RY000C C RY002C
D RY000D D RY002D
Not used Note2)
E RY000E E RY002E
F RY000F F RY002F
0 RY0010 Operation stop 0 RY0030
1 RY0011 External selection 1 RY0031
2 RY0012 Totalizer value reset 2 RY0032
3 RY0013 Check weight zero position 3 RY0033
4 RY0014 Deviation reset 4 RY0034
Not used Note2)
5 RY0015 Setting value hold 5 RY0035
6 RY0016 Automatic operation command 6 RY0036
7 RY0017 Control output hold 7 RY0037
0161 0163
8 RY0018 8 RY0038
9 RY0019 9 RY0039
A RY001A A RY003A Receiving allocation bit1
B RY001B B RY003B Receiving allocation bit2
Not used Note2)
C RY001C C RY003C Receiving allocation bit3
D RY001D D RY003D Receiving allocation bit4
E RY001E E RY003E Receiving allocation bit5
F RY001F F RY003F Receiving allocation bit6
Note1: The buffer memory above is for the station ID no.1. The buffer memory address will change when the
station ID no. differs.
Note2: The buffer memory 0164 to 0167 is not used. Set "0" for future use.
Write / read This is a signal to select write or read with the general command.
selection Turn this signal OFF to write, and ON to read.
Operation mode
This signal is for future extension. Set "0".
switch request
General command This signal specifies the auxiliary number of the general command at
auxiliary number the time of the request of the general command from the master
request module. Normally, set "0".
Receiving allocation
This is an area to the extension of bit input.
bit (1~6)
Note: The other signals are identical to the control output signals.
01E2
Not used. *3 I2
01E3
01E8
Not used. *3 I7
01E9
01EA
Not used. *3 I8
01EB
version of the
IC version communication program
Display Description
Link RUN monitor lamp □: Link RUN
_: Link STOP
Link error lamp □: Link error
_: Link normal
Station No.(ID) setting The station ID number set with the station ID number
monitor switch is displayed.
Baud rate setting monitor The transmission speed set with the transmission speed
setting switch is displayed in kbps.
IC version The version of the hardware of the control IC of CC-Link
is displayed.
Version of the The version of the program of the CC-Link control is
communication program displayed.
Yamato
R X / Y 0 0 - 0 F R W w / R W r 0 0
[▼]↓ ↑[▲] [▼]↓ ↑[▲]
R X / Y 1 0 - 1 F R W w / R W r 0 1
:
[▼]↓ : ↑[▲] [▼]↓ : ↑[▲]
:
R X / Y 6 0 - 6 F R W w / R W r 0 9
[▼]↓ ↑[▲] [▼]↓ ↑[▲]
R X / Y 7 0 - 7 F R W w / R W r 0 A
:
↑[▲] [▼]↓ ↑[▲]
:
R W w / R W r 0 F
3) The output data can be forced to be ON/OFF. (This is only available when the address 99-6
is set to "1" that permits the test output. When this address is not set to "1", only the output
status can be viewed)
For example, if [1] [0] [ENT] is pressed when the display is "RX/Y 00-0F", RX0A (the 3rd
digit from the right of "out F-8" of the display becomes ON. It becomes OFF when [1] [0]
[ENT] is pressed again.
4) Press [ENT] key four times to return to the weighing mode.
CAUTION
Refer to the user manual of the master module for the details regarding the input
and output signals (X, Y) of the master module.
1401
0= remote I/O
1= remote device (the indicator)
2= intelligent
Note1: e.g. the setting of the station information will be as below when 16 indicators are connected.
CAUTION
Refer to the user manual of the master module for the details regarding the
startup parameters of the master module.
M0200 M0202
( M 0201 ) Write setting request
Write enabled Write completed
CAUTION
Note that the above figure is an example. Use an appropriate sequence circuit
depending on the system.
(10) Program
1) Read the Control Output of the Indicator (remote bit input)
The FROM command allows reading the control output of the indicator using CC-Link, and the
buffer memory of the master module will be read to the internal devices (M, B, etc). The below
example reads the control output of the indicator ID number 1 to the B device, and outputs the
indication lamp (Y0040) with the weighing signal (B0011).
M0220 H H K4 K
FROM 0000 00E0 B0000 8 Reading from
Data Link start-up buffer memory
B0011 Indication
Y0040 lamp output
Weighing
CAUTION
Be sure to not duplicate the allocation of the link register (W, B) when other link
units are set to the sequencer.
X0030 Operation
B0110 stop
Operation input command
M0220 H H K4 K
TO 0000 0160 B0100 8 Writing to
Startup buffer memory
CAUTION
Be sure to not duplicate the allocation of the link register (W, B) when other link
units are set to the sequencer.
M0220 H H K
FROM 0000 02E0 W0000 16 Reading
Data link startup from buffer
memory
M....
DMOV W0002 D0220 Read to
Feed rate D220
read condition
CAUTION
Be sure to not duplicate the allocation of the link register (W, B) when other link
units are set to the sequencer.
CAUTION
Be sure to set "0" to the addresses 70-4 and 71-1 before setting the external
independent, the external ratio and the external moisture so that these settings
are not input by analog and pulse methods.
M.... When
MOV D0100 W0004 independent is
Feed rate set to D100
write condition
M0220 H H K
TO 0000 01E0 W0000 16 Write to buffer
Data link startup memory
CAUTION
Be sure to not duplicate the allocation of the link register (W, B) when other link
units are set to the sequencer.
Word/Bit selection
(RY0007) SEQ →CFC
Write/Read selection
SEQ →CFC
(RY0003)
Word/Bit selection
response (RX0007) SEQ ←CFC
Write/Read selection
response (RX0003) SEQ ←CFC
General command
response (RX0002) SEQ ←CFC
1) The Command no. (RWw000E), the General data (RWw000C, RWw000D), the Word/Bit
selection (RY0007) and the Write/Read selection (RY0003) are set from the sequencer.
2) Turn the General command request (RY0002) ON.
3) The indicator reads the Command no., the General data, the Word/Bit selection, the
Write/Read selection, and updates the setting values.
4) The indicator sets the Command no. response (RWr000E), the General data (RWw000C,
RWw000D), the Word/Bit selection response (RX0007) and the Write/Read selection
(RX0003).
5) The General command response (RX0002) will be ON. Turn OFF the General command
request.
Command No.
(RWw000E) SE Q →CFC
Word/Bit selection
(RY0007) SEQ → CF C
Write/Read selection
(RY0003) SE Q →CFC
General command
request (RY0002) SE Q →CFC
Word/Bit selection
response (RX0007) SEQ ←CFC
Write/Read selection
response (RX0003) SEQ ←C FC
General command
response (RX0002) SEQ ←C FC
1) The Command no. (RWw000E), the Word/Bit selection (RY0007) and the Write/Read
selection (RY0003) are set from the sequencer.
2) Turn the General command request (RY0002) ON.
3) The indicator reads the Command no., the General data and the Word/Bit selection, and
then sets the Command no. response (RWr000E), the General data (RWr000C, RWr000D),
the Word/Bit selection response (RX0007) and the Write/Read selection (RX0003).
4) The General command response (RX0002) will be ON. Turn OFF the General command
request.
(11) Program
a) Timing of the Update of the Data of the Buffer Memory
The indicator updates the data at a time interval of 50ms.
The read and write processes of data on the sequencer program is executed by FROM and TO
commands. Usually perform them once inside the program, although they are performed directly
and asynchronously to the link period and the scan time.
The below table is the formulae of the approximate link time interval when n indicator(s) is
connected. Refer to the manual of the master module for details.
Set the external independent with remote bit output or remote register output:
maximum transmission time = scan time + link interval×2 + 50ms
Set the external overweight or the external upper limit with the remote register output:
maximum transmission time = scan time + link interval×2 + 50ms×2 + 200ms
Below is the formula of the maximum value of the data transmission time from the indicator to
the CPU of the sequencer.
maximum transmission time = scan time + link interval×3 + 50ms
CC-Link
input
The word data from the remote station may be maintained when there is an error of the entire
link. The System ready signal starts the error process of the remote station when the word data
is used.
Totalized Operation Totalized Operation
value start value end
[D<= W0000 D0012 ] [D> W0000 D0014 ] ( During operation )
When all the stations have stopped during operation with the above circuit, the signal during
operation will be ON until the re-start of the link. To stop the output when the link has stopped,
add the below circuit.
During System
operation ready (During operation output)
B007B
Chapter-8 SPECIFICATION
8.1 Specifications
(1) General
Model: CFC-201
Power requirement: AC85 to 264V, 50/60Hz
Power consumption: 20 VA (under individual use)
Refer to “8-4 Power Conversion Table” for the system power
consumption.
Operational temperature: -10 to +50°C
Operational humidity: 45 to 85% R.H (inclusive) without dew condensation
Storage temperature: -20 to +60°C
Storage humidity: 85% R.H or less without dew condensation
Dimensions: 96(W)×144(H)×178(D)
Weight: 1.4 kg
(3) Display
Feed rate: 4 digits + polarity. Unit: g/h・kg/h・t/h. Character height: 10mm
Status indicator: Weighing, adjust mode, feed rate alarm, load rate alarm, speed
alarm, deviation alarm or setting value alarm
Message: 10 digits 5×7 dot characters, displays the weighing status, the
settings and the errors.
Monitor: Max. 12 digits 7 segments, switches the following to display: the
totalized value (min 10 digits when the default is set), the preset
counter (9 digits), or the deviation (6 digits).
Settings: 15 digits × 3 lines 7 segments, switches the following to display:
the load rate (4 digits), the moisture setting (4 digits), the speed
indicator (level meter + 3 digits), the feed rate setting (4 digits), the
independent setting (4 digits), the ratio (4 digits), the control output
(level meter + 3 digits) and the angle meter (3 digits).
(7) Others
Power failure protection: 10 years (battery backup)
(8) Option
DA relay output extension board (EV567F): refer to Chapter7
CCLINK interface board (EV569F): refer to Chapter7
Dedicated cables: for load cell: EJ750-60 2m, EJ750-70 5m
for input/output signal: ER968-30 3m, ER968-50 5m
for serial: ER969-50 5m
Current transducer board (EV459): converts 4-20mA current signals to 5-25V voltage signals.
CFC-201
OP CLB F L S D SET
kg
DEV
t /h
144
P7 P8 P9
SET AUTO 7 8 9
P4 P5 P6
Ex Adj.4 5 6
P1 P2 P3
1 2 3
P0
F1 LOCK 0 C ENT
96 15 162.6 34
+0.5
0
CN2
F-CN1
138
POWER
87654321
CN3
AC85 ~264V
L
92 +0.5
0
CN 4 Option board
CN 1 CN 5
pulse analog
input/output
connector (28)
Display board Conveyor IO board
EV1053F CN3
EV570F relay output
terminal board (8)
load cell connector
Mo th er
bo ar d C N1 (8)
EV1052 C ON1
Film keypad
Main board
C N2 CN 4 CN 2 serial connector (20)
CN3
EV1051F
control input/output
C N4 C N3 connector (20)
Character
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
CW60 4060 baud rate NOTE1) 401,411,421
CW61 4061 bit size NOTE1) 402,412,422
CW62 4062 control procedure NOTE1) 403,413,423
NOTE1) The serial port1 is specified by the serial no.0, the serial port2 by the serial no.1, and the serial port3 by the serial no.2.
Users Manual Ver. 1 - 150 - EJ1025AG0700A
SPECIFICATION CFC-201
CC-LINK
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
cB00 6500 RUN LED status Disabled yes
cB01 6501 error LED status Disabled yes
cW10 6510 current station ID no. NOTE1) Disabled
cW11 6511 baud rate switch NOTE2) Disabled
cW12 6512 owning station no NOTE3) Disabled
cW13 6513 supplier code NOTE4) Disabled
cW14 6514 model code NOTE5) Disabled
cW15 6515 Version Disabled
cW16 6516 error information Disabled
cW17 6517 IC version Disabled
cW30 6530 mode register setting 701
cW31 6531 individual receiving (long) area definition 702
cW32 6532 individual receiving (word) area definition 703
cW33 6533 individual sending (long) area definition 704
cW34 6534 individual sending (word) area definition 705
cW40 6540 receiving bit_1 711
cW41 6541 receiving bit_2 712
cW42 6542 receiving bit_3 713
cW43 6543 receiving bit_4 714
cW44 6544 receiving bit_5 715
cW45 6545 receiving bit_6 716
cW46 6546 transmission bit_1 721
cW47 6547 transmission bit_2 722
cW48 6548 transmission bit_3 723
cW49 6549 transmission bit_4 724
cW50 6550 transmission bit_5 725
cW51 6551 transmission bit_6 726
cW60 6560 receiving word_1 731
cW61 6561 receiving word_2 732
cW62 6562 receiving word_3 733
cW63 6563 receiving word_4 734
cW64 6564 receiving word_5 735
cW65 6565 receiving word_6 736
cW66 6566 receiving word_7 741
cW67 6567 receiving word_8 742
cW80 6580 transmission word_1 751
cW81 6581 transmission word_2 752
cW82 6582 transmission word_3 753
cW83 6583 transmission word_4 754
cW84 6584 transmission word_5 755
cW85 6585 transmission word_6 756
cW86 6586 transmission word_7 761
cW87 6587 transmission word_8 762
NOTE1) The station ID no. set with the station ID no. setting switch will be displayed.
NOTE2) The baud rate is output in MHz.
NOTE3) The owning ID numbers is all the time 4.
NOTE4) 258 (102H) is displayed as supplier code.
NOTE5) 51 (33H) is displayed as model code.
Error
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
eB00 9500 breakdown Disabled yes
eB01 9501 alarm Disabled yes
eB10 9510 system ready Disabled yes
eB12 9512 permanently ON Disabled yes
eB13 9513 permanently OFF Disabled yes
eB19 9519 0.1sec-flicker Disabled yes
eB21 9521 0.2sec-flicker Disabled yes
eB23 9523 1sec-flicker Disabled yes
eB25 9525 CPU in operation (0.5sec-flicker) Disabled yes
eB30 9530 suspended by error yes
eW00 9500 current error code Disabled
eW01 9501 current error auxiliary code Disabled
eW02 9502 error level Disabled
NOTE1) At the EDI compatible communication, the internal setting address 45 is specified by the serial no.0 and the
address 46 by the serial no.1.
CFC100 Compatible Communication
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
GW20 4720 protocol setting 451, 461
GW21 4721 format detail1 452, 462
GW22 4722 format detail2 453, 463
GW23 4723 format detail3 454, 464
Error History
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
hW00 9400 latest pointer loacation NOTE1)
hW01 9401 last pointer location NOTE1)
hW02 9402 pointer +1 NOTE1)
hW03 9403 pointer -1 NOTE1)
hW04 9404 pointer move relative
hW05 9405 pointer move direct
hW10 9410 history number NOTE2)
hW11 9411 error code NOTE3) Disabled
hW12 9412 Level NOTE4) Disabled
hW13 9413 current point percent
hW30 9430 total error number Disabled
hW40 9440 initializing progress (approx) NOTE5)
hW41 9441 initializing progress (detail %) NOTE6) Disabled
hW42 9442 initialize result (error code) Disabled
hW43 9443 initialize result (address) Disabled
hs10 none history number Disabled
hs11 none code + level NOTE7) Disabled
hs13 none error name Disabled
hs14 none error occuring time NOTE8) Disabled
hs15 none error ending time Disabled
NOTE1) Ignored even when the writing data is specified.
NOTE2) Returns the current specified history number.
NOTE3) Returns in 32 bit Hex. For example, 12345678H is as follows. 1234: error no. 5: error serial no.
678: auxiliary no.
NOTE4) 0: minor failure 1: alert 2: fatal failure
Users Manual Ver. 1 - 152 - EJ1025AG0700A
SPECIFICATION CFC-201
NOTE5) The initialization starts when 1 is written. The error code 9430 Invalid Initialization Request is returned
when a request is made during the initialization. The result is returned at the read process. 0: normal
state 1: request 2: initializing 3: normal termination 4: error termination.
NOTE6) The progress of the initialization is returned. 100 is returned when the initialization terminates within 1
to 100.
NOTE7) Returns in the format “Err12-34△5△678A”. 12-34: error code 5: serial no. 678: error auxiliary
no. A: error level (A:fatal failure, B:alert, C:minor failure).
NOTE8) Returns in the format “01.08.20△15.20.31” when it means August 20, 2007, 15:30:31.
Conveyor Scale data
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
iB11 311 Z-operation changeover Yes
iB12 312 S-operation changeover Yes
iB15 315 Adjustment start Yes
iB16 316 Compensation command Yes
iB17 317 External selection Yes
iB21 321 Totalizer value reset Yes
iB23 323 Reset pre-set counter Yes
iB26 326 Operation stop Yes
iB27 327 Setting value hold Yes
iB28 328 Check weight zero position Yes
iB29 329 Operate check weight Yes
iB48 348 Low-speed command Yes
iB80 380 Load cell deviation Yes
iB81 381 Volumetric switch Yes
iB82 382 Reset volumetric hold input Yes
iB30 330 Load rate lower limit Disabled Yes
iB31 331 Load rate upper limit Disabled Yes
iB32 332 Feed rate lower limit Disabled Yes
iB33 333 Feed rate upper limit Disabled Yes
iB34 334 Speed lower limit Disabled Yes
iB35 335 Speed upper limit Disabled Yes
iB36 336 Adjustment operation Disabled Yes
iB37 337 W-operation Disabled Yes
iB38 338 Lower check weight Disabled Yes
iB39 339 Weighing Disabled Yes
iB40 340 Calibrating Disabled Yes
iB41 341 Alarm Disabled Yes
iB42 342 Compensation completion Disabled Yes
iB43 343 Load rate upper / lower limit Disabled Yes
iB44 344 Feed rate upper / lower limit Disabled Yes
iB45 345 Speed upper / lower limit Disabled Yes
iB46 346 Preset counter output Disabled Yes
iB47 347 External selection Disabled Yes
iB60 360 Low speed operation Disabled Yes
iB61 361 During volumetric Disabled Yes
iB62 362 Weight volumetric Disabled Yes
iB63 363 Speed volumetric Disabled Yes
AD Self-Diagnosis
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
JW01 301 current temperature Disabled
JW20 320 AD before temperature calibration Disabled
JW21 321 AD after temperature calibration Disabled
JW22 322 sub AD1 (sensing) Disabled
JW23 323 sub AD2 (temperature gage) Disabled
JW24 324 sub AD3 (CALIB) Disabled
JW28 328 AD after calculating span0 Disabled
Angle Meter
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
LW00 2620 adjustment angle samples 205
LW01 2621 adjustment range 225
LW02 2625 reference sample number 226
LW20 2626 reference angle input1 202
LW21 2630 reference angle input2 204
LW25 2631 reference angle1 201
LW26 2632 reference angle2 203
LW30 2633 angle sample1 211
LW31 2634 angle sample2 212
LW32 2635 angle sample3 213
LW33 2636 angle sample4 214
LW34 2637 angle sample5 215
LW35 2638 angle sample6 216
LW36 2639 angle sample7 221
LW37 2640 angle sample8 222
LW38 2641 angle sample9 223
LW39 2642 angle sample10 224
LW40 2643 zero adjustment sample1 231
LW41 2644 zero adjustment sample2 232
LW42 2645 zero adjustment sample3 233
LW43 2646 zero adjustment sample4 234
LW44 2647 zero adjustment sample5 235
LW45 2648 zero adjustment sample6 236
LW46 2649 zero adjustment sample7 241
LW47 2650 zero adjustment sample8 242
LW48 2651 zero adjustment sample9 243
LW49 2652 zero adjustment sample10 244
LW50 2653 span adjustment sample1 251
LW51 2654 span adjustment sample2 252
LW52 2655 span adjustment sample3 253
LW53 2656 span adjustment sample4 254
LW54 2657 span adjustment sample5 255
LW55 2658 span adjustment sample6 256
LW56 2659 span adjustment sample7 261
LW57 2620 span adjustment sample8 262
LW58 2621 span adjustment sample9 263
LW59 2625 span adjustment sample10 264
Printer
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
PB00 5000 individual weight print command yes
PB01 5001 sub total print command yes
PB02 5002 grand total print command yes
PB03 5003 data print command yes
PB04 5004 print with red ink yes
PB05 5005 title printing yes
PB05 5005 printing Disabled yes
PW40 5040 format selection 501
PW42 5042 guide print 503
PW43 5043 sub total and count clear 504
PW44 5044 time for wating after print 505
Printer
Printing
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
individual print line feed after title
PW51 5051 001
printing
PW52 5052 line feed after individual print 002
PW53 5053 weight unit for individual print 003
individual print title printing line1
PW54 5054 011
datalabel1
individual print title printing line1
PW55 5055 012
datalabel2
individual print title printing line1
PW56 5056 013
datalabel3
individual print title printing line1 data1
PW57 5057 014
print position
individual print title printing line1 data2
PW58 5058 015
print position
individual print title printing line1 data3
PW59 5059 016
print position
Printer
Printing
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
individual print title printing line2
PW5: 50510 021
datalabel1
individual print title printing line2
PW5; 50511 022
datalabel2
individual print title printing line2
PW5< 50512 023
datalabel3
individual print title printing line2 data1
PW5= 50513 024
print position
individual print title printing line2 data2
PW5> 50514 025
print position
individual print title printing line2 data3
PW5? 50515 026
print position
individual print title printing line3
PW5@ 50516 031
datalabel1
individual print title printing line3
PW5A 50517 032
datalabel2
individual print title printing line3
PW5B 50518 033
datalabel3
individual print title printing line3 data1
PW5C 50519 034
print position
individual print title printing line3 data2
PW5D 50520 035
print position
individual print title printing line3 data3
PW5E 50521 036
print position
PW5F 50522 individual print line1 datalabel1 041
PW5G 50523 individual print line1 datalabel2 042
PW5H 50524 individual print line1 datalabel3 043
PW5I 50525 individual print line1 data1 print position 044
PW5J 50526 individual print line1 data2 print position 045
PW5K 50527 individual print line1 data3 print position 046
PW5L 50528 individual print line2 datalabel1 051
PW5M 50529 individual print line2 datalabel2 052
PW5N 50530 individual print line2 datalabel3 053
PW5O 50531 individual print line2 data1 print position 054
PW5P 50532 individual print line2 data2 print position 055
PW5Q 50533 individual print line2 data3 print position 056
PW5R 50534 individual print line3 datalabel1 061
PW5S 50535 individual print line3 datalabel2 062
PW5T 50536 individual print line3 datalabel3 063
PW5U 50537 individual print line3 data1 print position 064
PW5V 50538 individual print line3 data2 print position 065
PW5W 50539 individual print line3 data3 print position 066
PW62 5062 line feed before sub total print 101
PW63 5063 line feed after sub total print 102
PW64 5064 weight unit for sub total print 103
PW6G 50623 sub total print line1 datalabel1 111
PW6H 50624 sub total print line1 datalabel2 112
PW6I 50625 sub total print line1 datalabel3 113
PW6J 50626 sub total print line1 data1 print position 114
PW6K 50627 sub total print line1 data2 print position 115
PW6L 50628 sub total print line1 data3 print position 116
PW6M 50629 sub total print line2 datalabel1 121
PW6N 50630 sub total print line2 datalabel2 122
PW6O 50631 sub total print line2 datalabel3 123
Printer
Printing
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
PW6P 50632 sub total print line2 data1 print position 124
PW6Q 50633 sub total print line2 data2 print position 125
PW6R 50634 sub total print line2 data3 print position 126
PW6S 50635 sub total print line3 datalabel1 131
PW6T 50636 sub total print line3 datalabel2 132
PW6U 50637 sub total print line3 datalabel3 133
PW6V 50638 sub total print line3 data1 print position 134
PW6W 50639 sub total print line3 data2 print position 135
PW6X 50640 sub total print line3 data3 print position 136
PW72 5072 line feed before grand total print 201
PW73 5073 line feed after grand total print 202
PW74 5074 weight unit for grand total print 203
PW7G 50723 grand total print line1 datalabel1 211
PW7H 50724 grand total print line1 datalabel2 212
PW7I 50725 grand total print line1 datalabel3 213
grand total print line1 data1 print
PW7J 50726 214
position
grand total print line1 data2 print
PW7K 50727 215
position
grand total print line1 data3 print
PW7L 50728 216
position
PW7M 50729 grand total print line2 datalabel1 221
PW7N 50730 grand total print line2 datalabel2 222
PW7O 50731 grand total print line2 datalabel3 223
grand total print line2 data1 print
PW7P 50732 224
position
grand total print line2 data2 print
PW7Q 50733 225
position
grand total print line2 data3 print
PW7R 50734 226
position
PW7S 50735 grand total print line3 datalabel1 231
PW7T 50736 grand total print line3 datalabel2 232
PW7U 50737 grand total print line3 datalabel3 233
grand total print line3 data1 print
PW7V 50738 234
position
grand total print line3 data2 print
PW7W 50739 235
position
grand total print line3 data3 print
PW7X 50740 236
position
PW82 5082 line feed before data print 301
PW83 5083 line feed after data print 302
PW84 5084 weight unit for data print 303
PW8G 50823 data print line1 datalabel1 311
PW8H 50824 data print line1 datalabel2 312
PW8I 50825 data print line1 datalabel3 313
PW8J 50826 data print line1 data1 print position 314
PW8K 50827 data print line1 data2 print position 315
PW8L 50828 data print line1 data3 print position 316
PW8M 50829 data print line2 datalabel1 321
PW8N 50830 data print line2 datalabel2 322
PW8O 50831 data print line2 datalabel3 323
PW8P 50832 data print line2 data1 print position 324
PW8Q 50833 data print line2 data2 print position 325
PW8R 50834 data print line2 data3 print position 326
Printer
Printing
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
PW8S 50835 data print line3 datalabel1 331
PW8T 50836 data print line3 datalabel2 332
PW8U 50837 data print line3 datalabel3 333
PW8V 50838 data print line3 data1 print position 334
PW8W 50839 data print line3 data2 print position 335
PW8X 50840 data print line3 data3 print position 336
PW8Y 50841 data print line4 datalabel1 341
PW8Z 50842 data print line4 datalabel2 342
PW8[ 50843 data print line4 datalabel3 343
PW8] 50845 data print line4 data1 print position 344
PW8^ 50846 data print line4 data2 print position 345
PW8_ 50847 data print line4 data3 print position 346
PW8` 50848 data print line5 datalabel1 351
PW8a 50849 data print line5 datalabel2 352
PW8b 50850 data print line5 datalabel3 353
PW8d 50852 data print line5 data2 print position 355
PW8e 50853 data print line5 data3 print position 356
PW8f 50854 data print line6 datalabel1 361
PW8g 50855 data print line6 datalabel2 362
PW8h 50856 data print line6 datalabel3 363
PW8i 50857 data print line6 data1 print position 364
PW8j 50858 data print line6 data2 print position 365
PW8k 50859 data print line6 data3 print position 366
PW8l 50860 data print line7 datalabel1 371
PW8m 50861 data print line7 datalabel2 372
PW8n 50862 data print line7 datalabel3 373
PW8o 50863 data print line7 data1 print position 374
PW8p 50864 data print line7 data2 print position 375
PW8q 50865 data print line7 data3 print position 376
PW8r 50866 data print line8 datalabel1 381
PW8s 50867 data print line8 datalabel2 382
PW8t 50868 data print line8 datalabel3 383
PW8u 50869 data print line8 data1 print position 384
PW8v 50870 data print line8 data2 print position 385
PW8w 50871 data print line8 data3 print position 386
PW8x 50872 data print line9 datalabel1 391
PW8y 50873 data print line9 datalabel2 392
PW8z 50874 data print line9 datalabel3 393
PW8{ 50875 data print line9 data1 print position 394
PW8| 50876 data print line9 data2 print position 395
PW8} 50877 data print line9 data3 print position 396
PW90 5090 print lot no.1 (alphanumeric) 401
PW91 5091 print lot no.2 (alphanumeric) 402
PW92 5092 print lot no.3 (alphanumeric) 403
PW92 5093 print lot no. (numeric) 411
PW93 5094 lot no. length
Sequencer
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
RW60 1160 sample size 141
RW61 1161 reading limit for adjustment 143
RW62 1162 reading dead zone 144
RW63 1163 compensation ratio 142
SW10 6010 bus configuration 602
SW11 6011 computer no. 604
SW12 6012 ID number 603
SW13 6013 support sequencer 601
SW14 6014 EDI ID number 605
SW20 6020 receiving bit device 611
SW21 6021 request receiving word device 612
SW22 6022 every transmission word device 613
SW23 6023 every transmission bit device 614
SW24 6024 requested transmission word device 615
SW25 6025 receiving error bit device 616
SW30 6030 receiving bit device1 621
SW31 6031 receiving bit device2 622
SW32 6032 receiving bit device3 623
SW33 6033 receiving bit device4 624
SW34 6034 receiving bit device5 625
SW35 6035 receiving bit device6 626
SW40 6040 request receiving word device1 631
SW41 6041 request receiving word device2 632
SW42 6042 request receiving word device3 633
SW43 6043 request receiving word device4 634
SW44 6044 request receiving word device5 635
SW45 6045 request receiving word device6 636
SW46 6046 request receiving word device7 641
SW47 6047 request receiving word device8 642
SW48 6048 request receiving word device9 643
SW49 6049 request receiving word device10 644
SW50 6050 request receiving word device11 645
SW51 6051 request receiving word device12 646
SW60 6060 Request transmission word device1 651
SW61 6061 Request transmission word device2 652
SW62 6062 Request transmission word device3 653
SW63 6063 Request transmission word device4 654
SW64 6064 Request transmission word device5 655
SW65 6065 Request transmission word device6 656
SW70 6070 Request transmission word device7 661
SW71 6071 Request transmission word device8 662
SW72 6072 Request transmission word device9 663
SW73 6073 Request transmission word device10 664
SW74 6074 Request transmission word device11 665
SW75 6075 Request transmission word device12 666
SW80 6080 Request transmission word device1 671
SW81 6081 Request transmission word device2 672
Sequencer
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
SW82 6082 Request transmission word device3 673
SW83 6083 Request transmission word device4 674
SW84 6084 Request transmission word device5 675
SW85 6085 Request transmission word device6 676
SW86 6086 Request transmission bit device1 681
SW87 6087 Request transmission bit device2 682
SW88 6088 Request transmission bit device3 683
SW89 6089 Request transmission bit device4 684
SW90 6090 Request transmission bit device5 685
SW91 6091 Request transmission bit device6 686
Setting Value Control
Internal
Label
Data No. Data Name Note Modification Bit Setting
Name
Address
TW00 2000 initialize the actual pointer Disabled
TW01 2001 pointer mid classification last page Disabled
TW02 2002 pointer +1 NOTE2) Disabled
TW03 2003 pointer -1 NOTE2) Disabled
TW04 2004 pointer mid classification unit +1 NOTE2) Disabled
TW05 2005 pointer mid classification unit -1 NOTE2) Disabled
TW06 2006 current pointer position NOTE3)
TW07 2007 pointer +-n Disabled
TW10 2010 access mode NOTE4)
TW20 2020 current position setting value
Ts20 none current position setting value
TW22 2022 initialize current position setting value
TW21 2021 current position data label
TW23 2023 current position access mode
TW24 2024 maximum value
TW25 2025 minimum value
TW26 2026 input digit
TW28 2028 zero suppress
TW29 2029 decimal point
TW30 2030 serial number
Ts24 none current position major classification name NOTE5)
Ts25 none current position mid classification name NOTE5)
Ts26 none current position minor classification name NOTE5)
NOTE1) The value to refer can be modified by specifying the serial no. 0:Power failure protecting data, 1:statistic data, 2:dribble
data, 3:internal setting data, 4:product data, 5:printing data.
NOTE2) Returns Err20-30 when it is out of the table area.
NOTE3) Returns Err20-31 when there is no data at the specified location.
NOTE4) The access mode at the initialization is determined by the internal setting 99-1 and 2. To change the access mode, set
first the following. General reference:1 (1H), general write:2 (2H), supervisor reference:65537 (00010001H), supervisor
write:65538 (000 10002H). The reference and the modification of the data cannot be performed if the access mode is
not identical. There is data that cannot be modified at the calibration switch status.
NOTE5) Returns the classification name in string (KATAKANA (Japanese letter) or alphabet character).
Time
Internal
Label Data
Data Name Note Modification Bit Setting
Name No.
Address
tW00 2200 year month day Disabled
tW01 2201 time minute Disabled
PIO
Label Data Address
Data Name Note Modification Bit
Name No. Setting
PIO
Label Data Address
Data Name Note Modification Bit
Name No. Setting
Angle Meter
20 Angle Meter Condition Default Setting Range Setting Value
1 Reference Angle1 Set the minimum angle of the angle input in degrees. 0 -9999 - 9999
2 Reference Angle Input1 Set the number of counts of analog input of angles at the angle set to Reference Angle1. 0 -9999 - 99999
3 Reference Angle2 Set the minimum angle of the angle input in degrees. 9000 -9999 - 9999
4 Reference Angle Input2 Set the number of counts of analog input of angles at the angle set to Reference Angle2. 10000 -9999 - 99999
Condition09
5 Adjustment Angle Set the number of angles to adjust with zero and span adjustments. 2 0 - 10
Samples
6 Adjustment Selection Select the mode of zero and span adjustments. 0 0-1
0: coarse adjustment 1: fine adjustment
21 Angle Sample
1 Angle Sample1 Set the angle to perform zero or span adjustment. (unit: 0.01 degree) 0 -9999 - 9999
2 Angle Sample2 The number of Angle Samples set to the address 20-5 is available counted from Angle Sample1. 1000 -9999 - 9999
3 Angle Sample3 Set in order from the smaller angles. 2000 -9999 - 9999
Condition10
4 Angle Sample4 3000 -9999 - 9999
5 Angle Sample5 4000 -9999 - 9999
6 Angle Sample6 5000 -9999 - 9999
22 Angle Sample
1 Angle Sample7 Set the angle to perform zero or span adjustment. (unit: 0.01 degree) 6000 -9999 - 9999
2 Angle Sample8 The number of Angle Samples set to the address 20-5 is available counted from Angle Sample1. 7000 -9999 - 9999
Set in order from the smaller angles. Condition10
3 Angle Sample9 8000 -9999 - 9999
4 Angle Sample10 9000 -9999 - 9999
5 Adjustment Range Set the range of difference of the angles to perform zero or span adjustment. (unit: 0.1 degree) 50 0 - 999
Condition09
6 Reference Sample Number Set the number of the Angle Sample which is the reference angle (to perform coarse adjustment) 1 0 - 10
23 Zero Adjustment Sample
1 Zero Adjustment Sample1 Set the compensation amount to perform the zero adjustment per Angle Sample. It is written when 0 -99999 - 999999
2 Zero Adjustment Sample2 the fine adjustment of the zero adjustment is performed. 0 -99999 - 999999
3 Zero Adjustment Sample3 0 -99999 - 999999
Condition10
4 Zero Adjustment Sample4 0 -99999 - 999999
5 Zero Adjustment Sample5 0 -99999 - 999999
6 Zero Adjustment Sample6 0 -99999 - 999999
24 Zero Adjustment Sample
1 Zero Adjustment Sample7 Set the compensation amount to perform the zero adjustment per Angle Sample. It is written when 0 -99999 - 999999
2 Zero Adjustment Sample8 the fine adjustment of the zero adjustment is performed. 0 -99999 - 999999
3 Zero Adjustment Sample9 Condition10 0 -99999 - 999999
4 Zero Adjustment 0 -99999 - 999999
Sample10
5
6
Condition09: Displayed only when the Address 99-6 is set to 1 (use as Reclaimer).
Condition10: Displayed only when the Address 99-6 is set to 1 (use as Reclaimer). The number of Angle Samples set to Address 20-5 are displayed from Angle Sample1.
Control Input/Output
30 Control Input/Output Logic Condition Default Setting Range Setting Value
1 Control Input logic Switch the control input logic in bit and octal numbers. 0: Negative logic, 1: Positive logic 0 0 - 377
Condition12
(IN1 to 8) Note2)
2 Control Output logic Switch the control output logic in bit and octal numbers. 0: Negative logic, 1: Positive logic 0 0 - 177777
Condition13
(OUT1 to 16) Note2)
3 Control input output Set the mode of special setting to apply to the control input output. 0 0-3
special setting 0: default setting for input and output 1: special setting for input
2: special setting for output 3: special setting for both input and output
31 Control Input Port Allocation 1
1 IN1 allocation Set the allocation of the input signals to set the default allocation. To set the other input data, other 0 0 - 9999
2 IN2 allocation than the default allocation, use the data numbers. 0 0 - 9999
3 IN3 allocation 0: Default allocation (listed below). 0 0 - 9999
IN1: Operation stop IN4: Check weight zero position Condition12
4 IN4 allocation 0 0 - 9999
IN2: External selection IN5: Deviation reset
5 IN5 allocation 0 0 - 9999
IN3: Totalizer value reset IN6: Setting value hold
6 IN6 allocation 0 0 - 9999
32 Control Input Port Allocation 2
1 IN7 allocation Set the allocation of the input signals to set the default allocation. To set the other input data, other 0 0 - 9999
2 IN8 allocation than the default allocation, use the data numbers. 0 0 - 9999
0: Default allocation (listed below). Condition12
3
4 IN7: Automatic operation command IN8: Control output hold
33 Control Output Port Allocation 1
1 OUT1 allocation Set the allocation of the output signals to set the default allocation. To set the other output data, 0 0 - 9999
2 OUT2 allocation other than the default allocation, use the data numbers. 0 0 - 9999
3 OUT3 allocation 0: Default allocation (listed below). 0 0 - 9999
OUT 1: System ready OUT 4: Calibrating Condition13
4 OUT4 allocation 0 0 - 9999
OUT 2: Weighing OUT 5: Adjustment operation
5 OUT5 allocation 0 0 - 9999
OUT 3: W-operation OUT 6: Automatic operation
6 OUT6 allocation 0 0 - 9999
34 Control Output Port Allocation 2
1 OUT7 allocation Set the allocation of the output signals to set the default allocation. To set the other output data, 0 0 - 9999
2 OUT8 allocation other than the default allocation, use the data numbers. 0 0 - 9999
3 OUT9 allocation 0: Default allocation (listed below). 0 0 - 9999
OUT 7: Compensation completion OUT 10: Deviation upper/lower limit2 Condition13
4 OUT10 allocation 0 0 - 9999
OUT 8: External selection OUT 11: Setting value upper/lower limit
5 OUT11 allocation 0 0 - 9999
OUT 9: Deviation upper/lower limit1 OUT 12: Low speed operation
6 OUT12 allocation 0 0 - 9999
Condition12: Displayed only when the Address 30-3 is set to 1 or 3.
Condition13: Displayed only when the Address 30-3 is set to 2 or 3.
Note2:
Set the control input and output logics in octal numbers.
To set the input logics IN1, IN3, IN6, IN7 in positive logic, follow the IN8 -> 0 1 1 0 0 1 0 1 <- IN1
below procedure:
1
a. The negative logic is 0, and the positive logic is 1. Line 0 or 1
from IN1 from right to left. (The below sample is from IN1 to IN8 2
from right to left. 1 as IN1, IN3, IN6, IN7, and 0 as IN2, IN4, IN5,
IN8) 4
IN8 ->01100101<- IN1
10
b. Each digit of the numbers above has a corresponding value that 20
is from the right to the left: 1, 2, 4, 10, 20, 40, 100, and 200. Sum
the value of all the numbers which are 1. (refer to the example on 40
the right)
100
200
Total 145
Serial Input/Output
40 Serial Port 1 Condition Default Setting Range Setting Value
1 Baud Rate Set the baud rate (BPS) of Serial port1. Note3) 1 0-3
Condition14
2 Bit Size Set the bit size of Serial port1. Note4) 6 0-7
3 Interface Set the interface of Serial port1. Note5) 0 0-5
4
5
6
41 Serial Port 2
1 Baud Rate Set the baud rate (BPS) of Serial port2. Note3) 3 0-3
Condition15
2 Bit Size Set the bit size of Serial port2. Note4) 6 0-7
3 Interface Set the interface of Serial port2. Note5) 0 0-5
4
5
6
42 Serial Port 3
1 Baud Rate Set the baud rate (BPS) of Serial port3. Note3) 3 0-3
Condition16
2 Bit Size Set the bit size of Serial port3. Note4) 6 0-7
3 Interface Set the interface of Serial port3. Note5) 0 0-5
4
5
6
Note3) 0: 1200 BPS Note4) 0: 7 bits + Even parity+ 2 stop bits Note5) 0: Not used
1: 2400 BPS 1: 7 bits + Odd parity+ 2 stop bits 1: Yamato standard communication
2: 4800 BPS 2: 7 bits + Even parity+ 2 stop bits 2: Communication with the sequencer
3: 9600 BPS 3: 7 bits + Odd parity+ 1 stop bit 3: Communication with the printer
4: 8 bits + No parity+ 2 stop bits 4: Compatible to conventional version1
5: 8 bits + No parity+ 1 stop bit 5: Compatible to conventional version2
6: 8 bits + Even parity+ 1 stop bit
7: 8 bits + Odd parity+ 1 stop bit
Condition14: Displayed only when the Address 40-3 is set to other than 0.
Condition15: Displayed only when the Address 41-3 is set to other than 0.
Condition16: Displayed only when the Address 42-3 is set to other than 0.
Linearization
48 Linearization1 Condition Default Setting Range Setting Value
1 Linearization Permission Select whether or not to enable the linearization. 0 0-1
0: disabled 1: enabled
2 Linearization of 0% Set the linearization at each percentage. Set the parameter in the unit of 0.1 %, by multiplying the 0 -999 - 999
3 Linearization of 10% difference rate of the load rate by -1. 0 -999 - 999
4 Linearization of 20% Be sure to set 0.0 to the addresses 48-2 (linearization of 0%) because the linearization of 0% is the Condition20 0 -999 - 999
reference value of the linearization after the zero and span adjustments.
5 Linearization of 30% 0 -999 - 999
6 Linearization of 40% 0 -999 - 999
49 Linearization2
1 Linearization of 50% Set the linearization at each percentage. Set the parameter in the unit of 0.1 %, by multiplying the -999 - 999
2 Linearization of 60% difference rate of the load rate by -1. -999 - 999
3 Linearization of 70% Be sure to set 0.0 to the addresses 49-6 (linearization of 100%) because the linearization of 100% -999 - 999
is the reference value of the linearization after the zero and span adjustments. Condition20
4 Linearization of 80% -999 - 999
5 Linearization of 90% -999 - 999
6 Linearization of 100% -999 - 999
Condition20: Displayed only when the Address 48-1 is set to 1.
Printer
50 Printer (General) Condition Default Setting Range Setting Value
1 Return Codes Select the return codes. 0 0-1
0: CR 1: CR+LF
2 Setting Print Select whether or not to print the guidance of the setting contents during the printing of the 1 0-1
settings.
0: without guidance 1: with guidance
3 Waiting Time after Print Set the waiting time after the transmission of the CR code until the transmission of the next data. Condition21 0.1 0 - 99
Set the time in 0.1 second unit.
Set 2.1 seconds to connect MP-160.
4 Clear Sub-total and Select whether or not to clear the sub-total and the number of counts of the sub-total after the 0 0-1
Count completion of the sub-total printing.
0: do not clear 1: clear
5
6
Condition21: Displayed only when either the Address 40-3, 41-3 or 42-3 is set to 3.
Special Function
52 OR Output1 Allocation Condition Default Setting Range Setting Value
1 OR Output1 Original Signal1 Set the data number of the OR signal of the output signal. The signal set here will be output at OR 0 0 - 9999
2 OR Output1 Original Signal2 Output1 (data number 9050). 0 0 - 9999
3 OR Output1 Original Signal3 Set 0 to the address of the signals to not output. 0 0 - 9999
4 OR Output1 Original Signal4 Condition22 0 0 - 9999
5 OR Output1 Original Signal5 0 0 - 9999
6 OR Output1 Original Signal6 0 0 - 9999
53 OR Output2 Allocation
1 OR Output2 Original Signal1 Set the data number of the OR signal of the output signal. The signal set here will be output at OR 0 0 - 9999
2 OR Output2 Original Signal2 Output2 (data number 9051). 0 0 - 9999
3 OR Output2 Original Signal3 Set 0 to the address of the signals to not output. 0 0 - 9999
4 OR Output2 Original Signal4 Condition23 0 0 - 9999
5 OR Output2 Original Signal5 0 0 - 9999
6 OR Output2 Original Signal6 0 0 - 9999
54 OR Output3 Allocation
1 OR Output3 Original Signal1 Set the data number of the OR signal of the output signal. The signal set here will be output at OR 0 0 - 9999
2 OR Output3 Original Signal2 Output3 (data number 9052). 0 0 - 9999
3 OR Output3 Original Signal3 Set 0 to the address of the signals to not output. 0 0 - 9999
4 OR Output3 Original Signal4 Condition24 0 0 - 9999
5 OR Output3 Original Signal5 0 0 - 9999
6 OR Output3 Original Signal6 0 0 - 9999
55 SAI Function
1 Number of Check (u) Set the number of times checked with SAI function. 10 0 - 20
2 Check Time (u) Set the time needed to check with SAI function in the unit of second. 60 0 - 999
57 SBS Function
1 Reference Length (u) Set the reference length in meter to measure the length. 1000 0 - 999999
2
58 Converter Settings (Usually leave the parameters at default state. These parameters are only used for the converter)
1 Load Rate Display (u) Select whether or not to enable the display of the negative values of the load rate. 0 0-1
0: enabled 1: disabled
2 Load Cell Output Value Set the output voltage (mV) of the load cell when the load is 100%. This is used to adjust load 1 0-1
(u) cells.
Condition25
3 Load Rate Upper Limit Select whether or not to use the upper limiter, or set the upper limiter (%) of the load rate output. 2.1
Limiter (u) 0: do not use else: % of the upper limiter of the load cell output
4 Load Rate Lower Limit Select whether or not to use the lower limiter, or set the lower limiter (%) of the load rate output. 0 0-1
Limiter (u) 0: do not use else: % of the lower limiter of the load cell output
Condition22: Displayed only when the Address 52-1 is set to other than 0.
Condition23: Displayed only when the Address 53-1 is set to other than 0.
Condition24: Displayed only when the Address 54-1 is set to other than 0.
Condition25: Displayed only when the Address 99-6 is set to 4.
Sequencer
60 General Setting for Sequencer Condition Default Setting Range Setting Value
1 Sequencer Select the sequencer. 0: Mitsubishi 1: Omron 0 0-1
2 Bus Configuration Select whether or not to use the bus configuration. To use the bus configuration set the device 0 0 - 9999
number.
0: no bus configuration (1 to 1 communication)
1 or other: n to 1 bus configuration Note6) Condition26
3 ID number Set the ID number to the sequencer for communication with the bus configuration 00 0 - 31
4 PC number NOT USED. 00 0 - 99
5 CFC ID number Set the ID number of CFC for bus configuration. Note7) 0 0 - 99
0: no bus configuration else: ID number of CFC
6
61 Sequencer Device Number
1 Receiving bit device Set the starting address of the bit device to read from the Sequencer 2000 0 - 9999
2 Request receiving word Set the starting address of word device to read by the serial setting command request of the 810 0 - 9999
device Sequencer
3 Every transmission word Set the starting address of the word device to write to the Sequencer at every cycle 800 0 - 9999
device
4 Every transmission bit Set the starting address of the bit device to write to the Sequencer at every cycle Condition26 2010 0 - 9999
device
5 Requested transmission Set the starting address of the word device to write when the serial weighing result is requested 820 0 - 9999
word device from the Sequencer.
6 Receiving error bit Set the address of bit device to alert the problem when an error is found in the request from the 2008 0 - 9999
device sequencer
Note6: When n to 1 bus configuration is applied, set the number of the bit device (communication device) which indicates that one time communication has finished. When the communication finishes, the
bit device comes to ON, when on-demand command should be sent.
Note7: On-demand command will be sent with the value set here from the sequencer. It is necessary to set different value for each CFC connected via the bus configuration.
Condition26: Displayed only when either of the Addresses 40-3, 41-3 or 42-3 is set to 2.
66 Request Transmission Word Device2 Condition Default Setting Range Setting Value
1 Request transmission Set the data number to send to the Sequencer. (the word device to send to the sequencer when 0 0 - 9999
word device7 there is a request from the sequencer)
2 Request transmission The end code must be 0 0 0 - 9999
word device8
3 Request transmission 0 0 - 9999
word device9
Condition26
4 Request transmission 0 0 - 9999
word device10
5 Request transmission 0 0 - 9999
word device11
6 Request transmission 0 0 - 9999
word device12
67 Every transmission word device
1 Request transmission Set the data number of the word device to send every time to the Sequencer. 1795 0 - 9999
word device1 The end code must be 0
2 Request transmission 386 0 - 9999
word device2
3 Request transmission 0 0 - 9999
word device3
Condition26
4 Request transmission 0 0 - 9999
word device4
5 Request transmission 0 0 - 9999
word device5
6 Request transmission 0 0 - 9999
word device6
68 Every transmission bit device
1 Request transmission bit Set the data number of the bit device to send every time to the Sequencer. 0 0 - 9999
device1 The end code must be 0
2 Request transmission bit 0 0 - 9999
device2
3 Request transmission bit 0 0 - 9999
device3
Condition26
4 Request transmission bit 0 0 - 9999
device4
5 Request transmission bit 0 0 - 9999
device5
6 Request transmission bit 0 0 - 9999
device6
Note: Specify the bit device number (the communication module number) specifying that the communication has terminated when the communication is n:1. The bit device specified here will become ON when
the communication has terminated. Switch the bus configuration owning command at this timing.
Note: The on-demand commands from the sequencer will be issued with the value set here. The value of all the CFCs connected with bus configuration set here must all differ.
Cc-Link Interface
80 General setting Condition Default Setting Range Setting Value
1 Operation setting Set the operation mode of CC-Link. 1 0-2
0: do not use CC-Link 1: use CC-Link (default mode) 2: special mode
2 Receiving (long) Area Set "0". This is the 4-area of the receiving long word device. 0 0-4
definition 0: do not receive every time 1:I1 2:I1,I2 3:I1,I2,I7 4:I1,I2,I7,I8
3 Receiving (word) Area Set "3". This is the 4-area of the receiving word device. 3 0-4
definition 0: do not receive every time 1:I3 2:I3,I4 3:I3,I4,I5 4:I3 to I6
4 Transmission (long) Set "3". This is the 3-area of the transmission long word device. Condition32 3 0-3
Area definition 0: do not send every time 1:O1 2:O1,O2 3:O1,O2,O3
5 Transmission (word) Set "6". This is the 6-area of the transmission word device. 6 0-6
Area definition 0: do not send every time 1:O4 2:O4,O5 3:O4 to O6
4:O4 to O7 5:O4 to O8 6:O4 to O9
6
81 Receiving allocation bit device
1 Receiving bit device1 Set the device of receiving allocation bit. bit A 0 0 - 9999
2 Receiving bit device2 (buffer address: 0163) bit B 0 0 - 9999
3 Receiving bit device3 bit C 0 0 - 9999
0: do not use Condition32
4 Receiving bit device4 bit D 0 0 - 9999
5 Receiving bit device5 bit E 0 0 - 9999
6 Receiving bit device6 bit F 0 0 - 9999
82 Transmission bit device
1 Transmission bit device1 Set the device of transmission allocation bit. bit A 0 0 - 9999
2 Transmission bit device2 (buffer address: 00E3) bit B 0 0 - 9999
3 Transmission bit device3 bit C 0 0 - 9999
Condition32
4 Transmission bit device4 0: do not use bit D 0 0 - 9999
5 Transmission bit device5 bit E 0 0 - 9999
6 Transmission bit device6 bit F 0 0 - 9999
83 Receiving word device1 default name value
1 Receiving word device1 Set the receiving word device I1 to I6. I1: not used 0 0 - 9999
2 Receiving word device2 On the right are the default name values. I2: not used 0 0 - 9999
3 Receiving word device3 I3: external independent 1728 0 - 9999
0: do not use Condition32
4 Receiving word device4 I4: external ratio 01729 0 - 9999
5 Receiving word device5 I5: external moisture 0367 0 - 9999
6 Receiving word device6 I6: not used 0 0 - 9999
Condition32: Displayed only when the Address 80-1 (Operation setting) is set to 2.
84 Receiving word device2 default name value Condition Default Setting Range Setting Value
1 Receiving word device7 Define the receiving word device of I7 to I8. I7: not used 0 0 - 9999
Condition32
2 Receiving word device8 0: Do not use I8: not used 0 0 - 9999
3 0 - 9999
4 0 - 9999
5 0 - 9999
6 0 - 9999
85 Transmission word device1 default name value
1 Transmission word device1 Define the transmitting word device of O1 to O6. O1: totalized value 0101 0 - 9999
2 Transmission word device2 On the right are the initial name values. O2: feed rate 0100 0 - 9999
3 Transmission word device3 O3: target feed rate 1010 0 - 9999
0: Do not use Condition32
4 Transmission word device4 O4: load rate 9500 0 - 9999
5 Transmission word device5 O5: speed 9501 0 - 9999
6 Transmission word device6 O6: control output 1006 0 - 9999
86 Transmission word device2 default name value
1 Transmission word device7 Define the transmitting word device. O7: external independent 0 0 - 9999
2 Transmission word device8 On the right are the initial name values. O8: external ratio Condition32 0 0 - 9999
3 Transmission word device9 0: Do not use O9: external moisture 0 0 - 9999
4
5
6
Maintenance
96 AD Conversion Condition Default Setting Range Setting Value
1 AD Self Diagnosis Select from the following: 1 0-1
Note8) 0: use the safety barrier of the load cell
1: perform the self diagnosis of the AD converter when the power source is turned on
98 Production Information
1 Program Version (u) The program version number. The modification of this parameter is disabled. 0 Disabled Disabled
2 Control Number (u) Set the control number of the device when it is necessary for management. 0 0 - 999999
3 Serial Number The serial number of the device. 0 0 - 999999
4
5
6
99 Variant
1 Permission Level Set the permission level of operation. Note8) 1 0-1
0: user level 1: administrator level
2 Write Permission Set the write permission during the operation. Note8) 2 1-2
1: browse 2: browse and write
3 Temperature To enable temperature compensation, set to 1, If not, set to 0 0 0
compensation
4 AD self-diagnosis To enable AD self-diagnosis, set to 1. If not, set to 0. The setting becomes 0 every time the power 1 0–1
source is turned ON. Note9)
5 Language Language of message line changes .0: Japanese(katakana) 1:English 0 0–1
6 Operator Select the operator to use. To fix the setting, the power source has to be turned OFF once before 2 0-4
use. Note9)
Note8) it is possible to lock the operation menu by changing the permission level. (○ = Applicable, × = Inapplicable). Note that the settings of addresses 99-1 and 99-2 will be only enabled when the the
address 99-1 is set to “0: user level”.
address 99-1 address 99-2 Weighing setting Address setting Adjustments Tests Printing Initialize Time Error history
[SET] [1] [SET] [3] [SET] [4] [SET] [5] [SET] [6] [SET] [7] [SET] [8] [SET] [9]
user browse ○ ○ × × × × × ×
browse & write ○ ○ × × × × × ×
administrator browse ○ ○ × × ○ × × ○
browse & write ○ ○ ○ ○ ○ ○ ○ ○
Note9) 0: conveyor scale (A)
The flow rate and the totalized value of the weighing material fed on the conveyor are measured with the load cells and the speed detector set on the conveyor.
1: reclaimer type conveyor scale (B)
The flow rate and the totalized value are measured with accuracy by compensating the error due to the inclination of the conveyor. The compensation is performed with a detector checking the
angle of the conveyor used by the reclaimer and the stacker.
2: constant feed weigher (C)
The speed of the conveyor is controlled so that the weighed flow rate is the same as the value set as the flow rate.
3: 2-stage capacity changeover type constant feed weigher (D)
This operator is used for the constant feed weigher having the function to switch its capacity in two stages to allow controlling in a wide range.
4: converter (D)
This operator converts the output of the load cells to 4-20mA.
Data Number
Bit Device
Data Data no Input Output Data Data no Input Output Data Data no Input Output
Z-operation Changeover 0311 o x Speed upper limit 0335 x o Control output hold 1721 o x
S-operation Changeover 0312 o x Adjustment operation 0336 x o Automatic operation command 1722 o x
Adjustment start 0315 o x W-operation 0337 x o Automatic operation 1730 x o
Compensation command 0316 o x Lower check weight 0338 x o Control output zero 1731 x o
External selection 0317 o x Weighing 0339 x o Deviation alarm1 1732 x o
Totalizer value reset 0321 o x Calibrating 0340 x o Deviation alarm2 1733 x o
Reset preset counter 0323 o x Alarm 0341 x o Setting value lower limit 1734 x o
Operation stop 0326 o x Compensation completion 0342 x o Setting value upper limit 1735 x o
Setting value hold 0327 o x Load rate upper/lower limit 0343 x o Setting value upper/lower limit 1736 x o
Check weight zero position 0328 o x Feed rate upper/lower limit 0344 x o OR output1 9050 x o
Operate check weight 0329 o x Speed upper/lower limit 0345 x o OR output2 9051 x o
Load rate lower limit 0330 x o Preset counter output 0346 x o OR output3 9052 x o
Load rate upper limit 0331 x o External selection 0347 x o System ready 9510 x o
Feed rate lower limit 0332 x o Low speed command 0348 o x CPU normal 9511 x o
Feed rate upper limit 0333 x o Low speed operation 0360 x o Key operation inhibit 9530 o x
Speed lower limit 0334 x o Deviation reset 1720 o x
Bit Device
Data Data no Input Output Description Data Data no Input Output Description
Load rate with limiter 0338 x o 10000 when load rate is 100% Moisture 0394 x o 10000 when moisture is 100%
Totalizer 0361 x o display value Ratio 0396 x o 10000 when ratio is 100%
Speed 0362 x o display value (Hz) External independent 1727 o o 10000 at maximum capacity
Speed rate 0363 x o 10000 when = to rated frequency External independent 1728 o o display value
Load rate 0364 x o 10000 when load rate is 100% External ratio 1729 o o 10000 when = to ratio reference
Feed rate without average 0365 x o 10000 at maximum capacity External independent (weight) 1750 o x used to set pulse string
External moisture 0367 o o 10000 when moisture is 100% Control output 1792 x o 100 when control output is 100%
External moisture (reverse) 0376 o o 10000 when moisture is 0 % Deviation amount 1793 x o display value
Feed rate (high reference) 0382 x o 10000 when high op is max capacity Control output 1799 x o 10000 when control output is 100%
Load rate 0383 x o 10000 when load rate is 100% Error code 9500 x o error display
Feed rate 0384 x o 10000 at maximum capacity Error auxiliary code 9501 x o error auxiliary display
Feed rate 0386 x o display value
Update time feed rate 0389 x o 10000 at maximum capacity
Target feed rate 0392 x o display value
Below is the list to set the printing format with [SET] [6] [1].
INDIVIDUAL PRINTING
Address No. Item Default Setting Value
1 Line feed after Title printing *2) 1
2 Line feed after Individual printing *3) 0
3 Weight unit *4) 1
00
4
5
6
1 Data 1 00000
2 Data 2 00000
3 Data 3 00000
01 Line 1
4 Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
1 Data 1 00000
2 Data 2 00000
3 Title Data 3 00000
02 Line 2
4 Printing*1) Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
1 Data 1 00000
2 Data 2 00000
3 Data 3 00000
03 Line 3
4 Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
1 Data 1 01025
2 Data 2 00103
3 Data 3 00000
04 Line 1
4 Data 1 Printing Place 4
5 Data 2 Printing Place 15
6 Data 3 Printing Place 1
1 Data 1 00000
2 Data 2 00000
3 Individual Data 3 00000
05 Line 2
4 Printing Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
1 Data 1 00000
2 Data 2 00000
3 Data 3 00000
06 Line 3
4 Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
Note: *1) The title printing is performed when the title printing command has been input.
*2) Used to set the number of line feeds after the title printing.
*3) Used to set the number of line feeds after individual printing.
*4) Used to select whether to add or not the weight unit. 0: do not add 1: add.
TOTAL PRINTING
Address No. Item Default Setting Value
1 Line feed before printing *5) 1
2 Line feed after printing *6) 1
3 Weight unit *4) 1
20
4
5
6
1 Data 1 10241
2 Data 2 01024
3 Data 3 00000
21 Line 1
4 Data 1 Printing Place 1
5 Data 2 Printing Place 14
6 Data 3 Printing Place 1
1 Data 1 00000
2 Data 2 00000
3 Total Data 3 00000
22 Line 2
4 Printing Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
1 Data 1 00000
2 Data 2 00000
3 Data 3 00000
23 Line 3
4 Data 1 Printing Place 1
5 Data 2 Printing Place 1
6 Data 3 Printing Place 1
Note: *5) Used to set the Line feed before printing.
*6) Used to set the Line feed after printing.
EEROM writing error Writing in EEROM has not Modify the data. Please
10 been succeeded. The contact us if the same --- Yes Yes
EEROM ERR EEROM could be damaged. trouble occurs.
Writing in EEROM has not
EEROM busy signal been succeeded because Modify the data again.
11 on the EEROM is busy with Please contact us if the --- Yes Yes
BUSY ON continued writing. The same trouble occurs.
EEROM could be damaged.
Time modify error There is an error to the Check again the range of
10 parameter of the time the date and time and set --- --- ---
CHANGE ERR setting. again.
Trouble of internal Modify the time again.
clock There is an error in the IO
11 Please contact us if the --- Yes Yes
of the time.
CLOCK ERR same trouble occurs.
2. Power Supply
AC 85 to 264 V
L
N
PE
DEDICATED CABLE
SIGNAL FUNCTION Pin No.
Wire Color Wire Mark
PE Frame Earth 1 Blue Red - 1
TX0 Serial 1, Sending Data 2 Blue Black - 1
RX0 Serial 1, Receiving Data 3 Pink Red - 1
RTS0 Serial 1, Sending Request 4 Pink Black - 1
CTS0 Serial 1, Ready for Receiving 5 Green Red - 1
GND Earth for Signal (common) 6 Green Black - 1
TX2 Serial 3, Sending Data 7 Orange Red - 1
GND Earth for Signal (common) 8 Not Used
RX2 Serial 3, Receiving Data 9 Gray Red - 1
SEL RS232C/RS422 Selection 10 Not Used
TX1 Serial 2, Sending Data 11 Blue Red - 2
RX1 Serial 2, Receiving Data 12 Blue Black - 2
TD + RS422 Sending Data 13 Pink Red - 2
TD - RS422 Sending Data 14 Pink Black - 2
RD + RS422 Receiving Data 15 Green Red - 2
RD - RS422 Receiving Data 16 Green Black - 2
GND Earth for Signal (common) 17 Orange Red - 2
EN (not used) 18 Orange Black - 2
GND Earth for Signal 19 Gray Red - 2
P5 (not used) 20 Gray Black - 2
DEDICATED CABLE
SIGNAL FUNCTION Pin No.
Wire Color Wire Mark
IN 1 Operation stop 1 Blue Red - 1
IN 2 External selection 2 Blue Black - 1
IN 3 Totalizer value reset 3 Pink Red - 1
IN 4 Check weight zero position 4 Pink Black - 1
IN 5 Deviation reset 5 Green Red - 1
IN 6 Setting value hold 6 Green Black - 1
IN 7 Automatic operation command 7 Orange Red - 1
IN 8 Control output hold 8 Orange Black - 1
COM Common 9 Gray Red - 1
COM Common 10 Gray Black - 1
OUT 1 System ready 15 Green Red - 2
OUT 2 Weighing 16 Green Black - 2
OUT 3 W-operation 17 Orange Red - 2
OUT 4 Calibrating 18 Orange Black - 2
OUT 5 Adjustment operation 19 Gray Red - 2
OUT 6 Automatic operation 20 Gray Black - 2
OUT 7 Compensation completion 21 Blue Red - 3
OUT 8 External selection 22 Blue Black -3
OUT 9 Deviation upper/lower limit1 11 Blue Red - 2
OUT 10 Deviation upper/lower limit2 12 Blue Black - 2
OUT 11 Setting value upper/lower limit 13 Pink Red - 2
OUT 12 Low speed operation 14 Pink Black - 2
OUT 13 Feed rate upper limit 25 Green Red - 3
OUT 14 Feed rate lower limit 26 Green Black - 3
OUT 15 CPU operating normally 27 Orange Red - 3
OUT 16 Alarm 18 Orange Black - 3
COM Common 23 Pink Red - 3
COM Common 24 Pink Black - 3
DEDICATED CABLE
SIGNAL FUNCTION Pin No.
Wire Color Wire Mark
1 LPo
Slow pulse
2 LPG
3 Ry1
Lower check weight
4 RCOM1
5 Ry2 Feed rate upper/lower limit
6 Ry3 Speed upper/lower limit
7 Ry4 Load rate upper/lower limit
8 RCOM2 Common Ry2 to Ry4
B-CN1
1 DAV
2 DAI Analog output, control output
3 DAG
B-CN2
1 Ry1a
2 Ry1b Weighing
3 COM1
4 Ry2a
5 Ry2b Automatic operation
6 COM2
B-CN3
8. Wiring Material
Power Supply Crimp contact 1.25-4
CON1 EJ750-60 (3 m), EJ750-70 (5 m)
CN2 ER969-50 (5 m)
CN3, F-CN1 ER968-30 (3 m), ER968-50 (5 m)